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Mako II Operation Manual

1. 11 Other Configuration Settings ie edt ni terere ete e eg e etre etre 12 PCD Screen aa saa pk uu 12 LCD Screen Contrast IUe d etre cta e tens e ee 12 S warm JOVSUCK dil m 12 Hoist Limit Hoist Limit Indicator and Hoist Lock Over Ride Options 12 PUNE MOM OptiOnStu u u Samai 13 Panic Function button actuated retracting function without Joystick motion 14 Mode Buttons Act as Safety Trigger Uni Grip 620 amp 820 15 Configure joystick in always live mode Uni Grip 620 amp 820 15 Custom Joystick axis assignment hydraulic functions only 15 Linking Uni Grip 6 amp 8 Button with Hammerhead 12 Switch System 16 Using Uni Grip Joystick Axis to actuate switches on a Hammerhead 17 Step 4 Set Up for Operation Trimming esee 18 Instructions for Setting Trims and Button Configuration 19 Prins erc 19 Test and Set Trims for Each Channel a 20 Using the PC to Identify the Minimum Voltage seen 20 Maximum Tim Voltage osea oup enc Naa haah dall n at ec cat asas 20 Using PC to Set the Maximum Voltage iei eia ttc etie
2. Made Buttons Act As Trigger Es Muti Mode TX RX E J I saca 3 Once buttons are configured follow the instructions to trim each of the devices 4 Click send cal to send new configuration to Mako II controller and save file Uni Grip 620 System Description The Uni Grip 620 joystick is paired with the Mako II plow control giving the operator the ability to control up to five independent devices plow hoist wing blade other using a single joystick An externally mounted LCD displays operating modes Rev D Page 8 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction SpreadSmart Rx PowerSafe ChannelSafe SafeStix Uni Grip Trigger Safety Switch The joystick will not operate a device unless the trigger safety switch is engaged prevents accidental movement of devices 5 Selectable Device Choices once the plow control is configured using Mako Trim the operator then chooses the operating mode on the joystick Configuration of the plow control allows any or all of these buttons to be active or inactive depending on configuration settings Not all systems will have all buttons active No Button Default when this mode is active squeezing the trigger safety switch and moving th
3. BLADE DOWN AUGER WHITE J1 4 INCHES 4 SIG EuroFast 3 GND SIG 5 pin BACK VIEW C R U S Fax 783 403 9340 NTROLS LL SIDE PINS ARE INSERTED FROM CO OLS LLC 9200 WYOMING AVE N SUITE 320 BROOKLYN PARK MN 55445 Rev Dae DESCRPTON A 4804 ADDED HYD C FUNCTIONS SPREADER CABLE SYSTEM 5 3 18 05 ADDED HEAT SRINK NOTE THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS __G__ _08 07 07_ Added some extra length for strain relief near THIS IS TO BE CONSIDERED CONFIDENTIAL AND 33407 removed spades uuu HYDRAULIC CABLE PROPRIETARY NO REPRODUCTION IN WHOLE OR PART Ea WITH OUT PERMISSION IS ALLOWED WIRING DIAGRAM B DEUTSCH PART NUMBER DESCRIPTION WSC 4T 0 62 M12 90 degree connector and cable DT06 2S LADD DEUTSCH PLUG 0462 201 16141 LADD FEMALE TERMINALS 16 18 AWG W2S LADD DEUTSCH WEDGE LOCK MAKE SURE HEAT SHRINK DOESN T INTERFER WITH LATCHING MECHANISM ON CONNECTOR ADD DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN THEN ZIP TIE Label Placement Notes 18 AWG 2 Conductor cable Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font M12 MATES TO SENSOR BOX 4MB12 4P2 i r u 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 t ro Fax 763 493 9340 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS
4. Irus ONTROLS Mako ll Uni Grip 820 620 412 Multi Stix 420 320 216 Operation Manual E pain ight 2010 by Ciru bee uu e Res shar o part o pt s mat buio A eproduc the express wri of Ciru ics rols LLC for each reproduc 2010 Limited Warranty 5c Cte oe d t e mE i UE ete 3 sss Con ta t eto tente etit der t te dr rn be ai 3 Revision level of thiS man0alJ usasqa HERE LR HE EC ee Re qn 4 Package Contents sa tercer e teer t Eh aka Ae ree qata p Ec Earn MU DE 4 Functional OVerview ew re nee ee D ENTE NER EU M Eee ua wan FEE REGE 4 Pre Delivery System Setup Checklist eese 5 Nido 5 Installing mss eta de estar ede duce eit iie dau ct 3 Connecting the cablimg a oes dest i ED EANES TOM NEUF NN sisaq 5 Step 2 Testing the signal outputs E E E ener nennen tenente nennt tnnt 6 Step 3 Configure the Joystick and Buttons esee eene 6 SONS UY THBBSE C aq a tassios E reti uet dai usua den DLL RU 6 SafeStik Run time Joystick Check scat pe SEXO quo d ea uas eredi dio 6 Uni Grip 412 System Description seseeetet tette 7 Uni Grip 620 System Description ccccccccscsssssssssssssssssesessssssssssssssessssssssssssssessesesees 8 Uni Grip 820 System Description tette tete tentetnnen 10 Multi Stix 216 and 320 System 1
5. Hammerhead 12 switch accessory module Once linked the controlled function can be actuated with the joystick button or with the switch on the 12 switch panel This feature is available on the 6xx or the 8xx joystick using the Mako II to link the particular joystick button to the function controlled on the Hammerhead To link the functions between the Mako II and HammerHead 1 Plug one end of the Cirus Bus cable HH 1001 into the bus port on Mako II and the other into the bus port on Hammerhead Configure Mako II after connecting your PC to the PC port 4 Open Mako II Trim and select the joystick mode you are working with 6 8 button 5 Select the select the button you want to make control a remote switch by clicking the pull down menu and selecting Remote button and type in the name of the function that will be triggered by this button same name as on the HammerHead for that switch Vib Mako Configuration Tool jc Mako Configuration Tool File View Datalink Help Joysticks Global Hoist A2 Plow 4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG El Makoi 0 3 Re os Mako ID 0 Green Button Blue Buttorr Plow port v Wing gt Labet PLOW Labet WING Red Button Yellow Button Hoist pot A z Remote Button gt Labet HOIST Labet VIBRATOR Yelow Button Remote Settings
6. 2 pin 38202 waytek TPA LOCK 39006 waytek CABLE SEALS ADD DIELECTRIC TO BACK OF CONNECTOR AND HEAT SHRINK USING DUAL WALL POLYOLEFIN THEN ZIP TIE Label Placement Notes 18 AWG 2 Conductor cable Label to be white w black printing and located on cable per drawing mylar w clear cover all caps 15pt font M12 MATES TO SENSOR BOX 4MB12 4P2 i ru 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 t ro Fax 763 493 9340 SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO M12 TO METRI PACK 150 REPRODUCTION IN WHOLE OR PART WITH OUT DATE 8 2 06 TS 201 7 PERMISSION IS ALLOWED B O M QTY PART NUMBER DESCRIPTION NOTES a a s ss 1 AVAILABLE CABLES FOR DIFFERENT VALVE TYPES 1 4 122 4P2 6 CS HYDRAULIC TRUNK AND BOX TURCK ORDER INDIVIDUALLY 4 39 01 2060 Digi Key WM3702 ND MOLEX 6 PIN PN VAS 22 B653 6M WS 5 3T DIN VALVE 6 39 00 0039 Digi Key 4WM2501 ND MOLEX TERMINALS 18 24 AWG 2 PLUG FOR PORTS NOT USED PN VZ 3 HEAT SHRINK amp LABEL CABLE WITH TS 2018 HYD OUT MOLEX PINE C SPDR SIGNAL 4 GROUND GROUND BLUE 2 BLADE LEFT ANTI ICE GRAY J4 3 BLADE UP SPINNER GREEN J2 4 GROUND GROUND GREEN YELLOW BLADE RIGHT PRE WET YELLOW J3
7. Bape x 1 1 SendCa Cal Reset Configure Joysticks on Multi Stix 216 amp 320 Windows 98 2000 XP or Vista 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako II plow control Use the latest version of Mako Trim Current versions are posted Cirus Controls website Verify that the COM port on the PC is available Open the Mako Trim configuration utility The program opens on the Joysticks screen 2 After the Mako Trim program is opened turn on the blue Mako II plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako II and now controls the Mako II plow control note the Mako Trim screen changes to display the configuration of the unit you are communicating with Rev D Page 11 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 3 From the select joystick option menu choose 2 HFX for the Multi Stix 216 or 3HFX for Multi Stix 320 TM Then use the other pull down menus to assign each joystick to the hydraulic function desired and to assign top switches as desired 4 Once joysticks are configured follow the instructions to trim each of the devices 5 Click send cal to
8. Configuration Tool Switch Group 1 Target ID Joysticks Global Hoist A2 Plow A4 Wing B Blade C Custom Float Modes Rlemote Slave Red Button Mode Green Button Mode Blue Button Mode X SWITCH GROUP 1 SWITCH GROUP2 Inactive X Inactive Switch Minus ich Plus Inactive Inactive 1 Y z PLOW right F7 Activate Custom Mode Y ellow Button Mode range Button Mode Button Mode NS Inactive Switch Minus Switch Pl 5 11 Switch Group Target ID Activate Custom Mode Activate Custom Mode Y he Z Inactive Z Inactive 0 P Y Inactive 2 Inactive Activate Custom Mode El No Button Mode x Inactive Z Inactive E Y Inactive 7 Activate Custom Mode Switch Group Setup Custom Help I I Send Cal Get Cal Reset Progress Rev D Page 17 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 5 Link Joystick Axis to Switches on HammerHead system a Select Switch group setup button to assign linkage with a HammerHead system target ID and with specific switch pairs on that system Note Joystick movement in the minus direction for the chosen axis actuates the switch chosen under s
9. D 3 9 12 LED Display warning updates Cirus Controls reserves the right to make revisions and alterations to this manual from time to time without notice Package Contents A complete Mako II control system contains the following items note some cables may not be included if their interfacing option is not met 1 Mako II control unit 2 Mako Trim program for the PC on a CD 3 A CAN Bus cable for connecting the control unit to the joystick pod 4 This manual 5 Power cable 6 Remote Blast and Pass cable 7 Auxiliary function cable 8 Hydraulic control cables ordered TS 2031 or TS 2018 9 Joystick Module with the ordered joysticks Uni Grip or Multi Stix If any of these items are missing please contact your distributor for replacement parts Functional Overview The Mako control system is a 20 channel proportional hydraulic controller It translates movements from a joystick Uni Grip or Multi Stix to movements of truck implements such as plows hoists blades and wings The closer the joystick is to center neutral the slower the implement will move the further from center the faster the implement will move The Mako II system is field configurable using a PC connection This allows the end user to tailor the speed of each individual function or to turn on and off certain functions An example of this would be the ability to set the speed of the wing heel down different from the win
10. File View Datalink Help Joysticks Global A1 A4 A5 A8 B4 B5 B8 Ct C4 Custom Floats Remote Slave Panic Joysticks Global A1 A4 A5 A8 B1 B4 B5 B8 C1 C4 Custom Floats Remote Slave Panic Select Joystick Option 6 Button HG x MakoID 0 Check the boxes below to set which outputs turn on when the Panic button is pressed Green Button Blue Button Wing Hoist Down Port Labet PLOW Labet WING ao Red Button Yellow Button rw Hoist E Panic Button Labet HOIST Labet PANIC Wing Slide In Port B4 Blast No Button Defaut Pass Blade Up Port 87 Inactive Blade2 Up Port Label INACTIVE Note When the Panic button is pressed the above checked ports will tum on at there max trim setting Always Live Mode Inactive Mode Buttons Act As Trigger J Multi Mode war PEDE TT asss EE oncoit TX Ino ox Senda Geca Reset Rev D Page 14 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Panic button can be assigned to any of the Uni Grip switches or to any top switch of the Multi Stix groups of two drop down menu More than one button can be assigned to panic but only one set of motions can be assigned each but
11. OVERRIDE LENS SWITOH OUT SWITCH LOW LEVEL hmm 18 FEET IN SWITCH N O THIS CIRCUIT WILL SHUT DOWN THE FLOW OF HYDRAULIC FLUID WHEN ITS LEVEL REACHES THE ITEM 8 LOW SETTING IN THE TANK WHEN THE LOW LEVEL IS REACHED THE INDICATOR LIGHT WILL COME ON INDICATING LOW OIL AND AT THE SAME TIME ENGAGE THE LOW OIL MANIFOLD TO PROTECT THE PUMP A MOMENTARY OFF SWITCH IS INTERGRATED INTO THE CIRCUIT TO ALLOW THE DRIVER TO MOMENTARY DISABLE THE PROTECTION TO MOVE AN IMPLEMENT Fax 763 493 9340 Rev vor DESCmPTON 5 amp F j LOW OIL SHUTDOWN W OVERRIDE THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO ms TRUCK WIRING REPRODUCTION IN WHOLE OR PART WITH OUT x en PERMISSION IS ALLOWED DEG S c sci oat 7 29 10 A use De
12. SIGNAL WIRE GOES TO GROUND THAT THE SENSOR IT WILL NOT SEE IT THE HOIST WILL NO LONGER BE ABLE TO GO UP BUT STILL WILL BE ABLE TO BE LOWERED AN OPTIONAL KEY SWITCH MAY BE ADDED TO STOP THE HOIST FROM GOING UP IN A SUMMER WINTER MODE CONFIGURATION THIS KEY SHOULD BE WIRED TO THE MK 2000 AUX INPUT CABLE THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS 2 THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO TRUCK WIRING REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED ITEM 2 B O M PART NUMBER 1032 1018 1032 10225 000625 0006251 0006252 001226 18FT 1032 6 1032 7 1032 5 ITEM 8 E 12252 001109 NOTES RED WIRE IS 13 LABEL ALL CABLE ENDS ITEM 3 COMING OUT OF ARM UNIT 11 W BLACK WIRE AWN gt HYDRAULIC PUMP ITEM 8 WHITE WIRE r LOW OIL SHUTOFF MANIFOLD BOLTED TO PUMP COIL COIL LABEL GND 12VDC 12VDC DESCRIPTION OVERRIDE LENS INDICATOR PANEL FOR LENS LOW OIL LENS STDP MOMENTARY OFF SWITCH METRIPACK CONNECTOR METRIPACK LOCKING TAB METRIPACK PINS SV0 18AWG 2 CONDUCTOR CABLE SPRAGUE PLUG FOR SW SPRAGUE PLUG FOR LIGHT SPRAGUE SPADE 3 HEATSHRINK 18 AWG RED OR MISC WIRE HYDRAULIC LINES FROM TANK TO PUMP LABEL LOW OIL SHUTOFF amp LL EATSHRINK ITEM 1 4 9 10 11 MOMENTARY OFF NC SWITCH HYDRAULIC TANK MOUNTED IN WHITE WIRE LABLE END OF FLYLEAD CAB WITH N BARCKWIR WIRE W CORSP SIGNALS
13. SWORDFISH SPREADER CABLE SYSTEM s zo faenas Oo C THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS c 31408 CORRECTED PART NUMBERS THIS IS BE CONSIDERED CONFIDENTIAL AND METR occa O ARANE GABLE PROPRIETARY NO REPRODUCTION IN WHOLE OR PART pate 3 14 08 REV WITH OUT PERMISSION IS ALLOWED srt or MOLEX PIN SIGNAL 2 DRIVE BLACK 18 AWG 1 RETURN WHITE 18AWG BACK VIEW SIDE PINS ARE INSERTED FROM LABEL CABLE SF 1005 B O M DEUTSCH PART NUMBER DESCRIPTION 39 01 2020 MOLEX RECEPTACLE 2 PIN 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG 22 18 AWG 2 COND SVO CABLE or SIMILAR DT06 2S LADD DEUTSCH PLUG 0462 201 16141 LADD FEMALE TERMINALS 16 18 AWG W2S LADD DEUTSCH WEDGE LOCK HEAT SHRINK USING DUAL WALL POLYOLEFIN UP TO BACK OF CONNECTOR SU oF 1005 LABEL CABLE SF 1005 C R U S Phone 763 493 9380 Fax 763 493 9340 CONTROLS LLC 9210 WYOMING AVE N SUITE 200 BROOKLYN PARK MN 55445 REV pa DESCRIPTION 42007 ADDED LABELS SWORDFISH SPREADER CABLE SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND PROPRIETARY NO REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED DEUTSCH HYDRAULIC CABLE WIRING DIAGRAM B QTY PART NUMBER DESCRIPTION 1 WSC 4T 0 62 M12 90 degree connector and cable 1 38201 waytek FEMALE METRI PACK 150
14. THEN ZIP TIE LABEL CABLE MK 2002 NOTES 1 TWIST TIE CABLES IN A LOOP CIRUS gt gt CONTROLS LLC THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND PROPRIETARY NO REPRODUCTION IN WHOLE OR PART 9210 WYOMING AVE N SUITE 200 BROOKLYN PARK MN 55445 Rev oae DESCRIPTION ars or CABLE MK 3002 MOLEX PIN SIGNAL GROUND WHITE 18AWG 12 VDC RED 18AWG GROUND WHITE 18AWG 12 VDC RED 18AWG BACK VIEW SIDE PINS ARE INSERTED FROM SPLIT SHOULD BE HEAT SHRUNK TO HOLD IT TOGETHER 8 From Back of Heatshrink LABEL LOOM WITH MK 3002 PWR GND 2 RED AND 2 WHITE WIRES H CRIMP SOLDER AND HEATSHRINK RED WIRES 4 18 AWG WIRES CRIMP SOLDER AND HEATSHRINK WHITE WIRES 4 18 AWG WIRES B O M PART NUMBER DESCRIPTION 39 01 2040 MOLEX RECEPTACLE 4 PIN Digi Key WM3701 ND 39 00 0039 Digi Key WM2501 ND 15 1 2 LCP 250 MOLEX TERMINALS FEMALE 18 24 AWG 250 SPLIT LOOM NOTES 1 LABEL WIRES WITH SIGNAL EVERY 12 INCHES 2 TAPE SPLIT LOOM EVERY 12 INCHES 8 From Back of Heatshrink LABEL LOOM MK 3002 PWR GND 2 RED AND 2 WHITE WIRES WIRE TO 30 AMP FUSED POWER SOURCE LABEL LOOM WITH MK 3002 PWR GND e WIRE SHOULD BE PLACED IN 250 SPLIT LOOM 1 10 AWG WIRE 2 10 AWG WIRES TRIM 1 2 OFF ENDS 1 10 AWG WIRE Cirus 9210 Wyoming Ave N Suite 200 Brooklyn Park MN 55445 Tel 763 493 9
15. THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO REPRODUCTION IN WHOLE OR PART WITH OUT TS 2 020 PERMISSION IS ALLOWED B O LI EuroFast 3 GND Female Pins PART NUMBER DESCRIPTION Female Threads or Coupling Nut 5 GND 8MB12Z 4P2 6 CS 8 TERMINAL TURCK BOX 15 CABLE 39 01 2100 MOLEX RECEPTACLE 10 PIN Digi Key WM3704 ND 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG Digi Key WM2501 ND BACK VIEW SIDE PINS ARE INSERTED FROM MOLEX PIN 108 HYD BT210 HYD I HYDA II HYD B SPREADER COLOR PORT 10 PLOW DOWN PLOW DOWN PLOW DOWN HEEL DOWN SPINNER FWD WHITE J1 9 PLOW RIGHT LT WING IN PLOW RIGHT SLIDE OUT SPINNER REV YELLOW 3 EK MM EAD te 8 HOIST DOWN HOIST DOWN HOIST DOWN BLADE DOWN ANTI ICE PINK J5 7 GND GND GND GND GND BLUE 6 SPINNER RT WING IN TOE DOWN BLADE RIGHT NOT USED BLACK J7 5 PLOW UP PLOW UP PLOW UP HEEL UP AUGER FWD GREEN J2 LABEL CABLE TS 2031 4 PLOW LEFT LT WING OUT PLOW LEFT SLIDE IN AUGER REV GRAY J4 3 HOIST UP HOIST UP HOIST UP BLADE UP PRE WET RED J6 2 GND GND GND GND GND O G
16. U 2 I l J THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO Co nt ro l amp Fa 763 493 9340 REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED INSTALLATION OPTION 1 LONG SENSING PLATE USE THE B O M NORMALLY OPEN WIRE WHEN THE PROXIMITY SENSOR WILL BE NEXT TO AN INSTALLED METAL SENSING PLATE FOR UP AND DOWN OPERATION WHEN THE Sa a HOIST MOVES PAST THE PREDETERMINED SENSING PLATE THE SENSOR WILL 1 Bi10 M30 VP4X H1141 PROX SENSOR FOR MONITORING HOIST LIMIT STOP THE HOIST 1 TS 2101 30FT MALE M12 TO FEMALE M12 INSTALLATION OPTION 2 SHORT SENSING PLATE USE THE 998 e NORMALLY CLOSED WIRE WHEN THE PROXIMITY SENSOR WILL NOT BE NEXT TO THE METAL SENSING PLATE FOR UP AND DOWN OPERATION WHEN THE SENSOR REACHES ITS PREDETERMINED MAX HEIGHT AN INSTALLED METAL SENSING PLATE WILL BE SENSED WHICH WILL STOP THE HOIST FERROUS METAL SENSING PLATE TRUCK BODY WILL MOVE UP AND DOWN WHEN THIS PLATE IS AVAILABLE NOT SUPPLIED BY CIRUS CONTROLS CHOOSE INSTALLATION OPTION 1 OR 2 THE ABOVE OPTIONS CAN BE SELECTED BY USING MAKO TRIM 2 0 OR HIGHER NO EXTERNAL WIRING IS NEEDED PROX SENSOR MOUNTED AT BACK OF TRUCK PLUGS INTO HOIST LIMIT NS PORT ON II UNITS SENSOR HAS A MAX SENSING RANGE THIS CIRCUIT WILL ALLOW THE HOIST TO GO UP AND DOWN AS LONG AS THE MAKO S OF 394 INCHES IF PLATE IS FURTHER THEN INPUT SIGNAL WIRE IS 12 VDC AS SOON AS THE
17. Uni Grip 412 and Multi Stix 212 a Hoist LED blinks once every 3 seconds when float 1 is engaged b Plow LED blinks once every 3 seconds when float 2 is engaged e Both LED s blink once every 3 seconds when blade float is engaged 3 Multi Stix 316 a Hoist LED blinks once every 3 seconds when float 1 is engaged b Plow LED blinks once every 3 seconds when float 2 is engaged c Blade LED blinks once every 3 seconds when float 3 is engaged NOTE Once in a float mode the Mako II TM box will deliver max trim to the implement in float until the float is removed Panic Function button actuated retracting function without joystick motion This function allows the user to assign one or more implements to respond to the assigned panic button and retract the assigned implement s running at max trimmed speed of motion Panic Button triggers motion of the assigned devices while the operator is holding the panic button in the on position for as long as they need to move the implements As soon as the panic button is released motion will stop This function is not an automatic device parking function since no position sensors are included in this system Warning if you assign multiple functions to the panic button multiple devices will move simultaneously Motion will continue until the panic button is released Mako Configuration Tool I xl Mako Configuration Tool File View Datalink
18. adelante 20 Upload and Store the Trim and Settings sese 20 Downloading Trim and Settings Backup Copy 21 Using Stored Trims and Settings Restore Settings 21 Trouble Shooting Communications 21 Trouble Shooting LED Display Codes eese eee ener nre 22 Trouble Shooting Summary Table esent ren eren 24 Appendix A Spare parts list xL HR e c ede Lee E Le eere deter 25 Appendix B Glossary of Plow Control 25 Appendix C Additional Features Options n en rennen nennen 26 Rev D Page 2 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 2010 Limited Warranty Cirus Controls LLC What and who is covered This warranty covers all defects in materials or workmanship in your Cirus Controls system under normal use maintenance and service This warranty coverage applies only to the original owner and is not transferable How long is the warranty period This warranty coverage runs for a period of 1 year from the date of initial installation or 13 months from date of shipment from Cirus Controls whichever occurs first Replacement parts are warranted for the rem
19. coil frequency and setting all the trims to be the same using the global trim sliders Use the slider to select the voltage desired and then selects set all trims to apply those values to all channels on the system Rev D Page 19 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool exl Mako Configuration Tool Bl xl File View Datalink Help File View Datalink Help Joysticks Global A1 A4 A5 A8 B1 B4 B5 B8 C1 CA Custom Floats Remote Slave Panic Joysticks Global A5 A8 B1 B4 B5 B8 Custom Floats Remote Slave Global Trims mum n dan daa dag Hyd Ad Oe sun el C gt Mn Max Mox Mn Mar Win Max a a 115 Hertz alia a a z a a E E e El Enable SefeStick Screen data to SpreadSmart Rx Enable Power Cartridge Valve Enable HoistLimitNC Enable HoistLimitno M i gt i iz Enable Body Lock 127 127v 127v D4v 127v SEN MEE Ov 127 Set All Trims I Serial Backup Between Joystick and Mako 2 Test Min Test Min Test Min Test Min oS Auto blade up time Test Max Test Max Test Max Test Max 1 Startup Delay E 2 i E Note Power Cartidge
20. dark or too light Uni Grip 620 or 820 only LCD Display Changes LCD is Blank or Locks Up Rev D Cause s a Master Power Off b Fuse is blown c Bad Power or Ground connection from truck battery alternator a PTO not engaged b Hydraulics not functioning c Electrical connection failure d Mako II power off e Joystick malfunction a Mako II not configured to match the joystick system in truck b one or more joysticks have failed and Mako II has canceled the output signal to protect the hydraulic system a Output signal on at all times Contrast setting needs to be changed Some variation is normal CPU Lock Up LCD Failure LCD Cable Failure Page 24 Correction s a Turn on power b Replace Fuse c Verify power ground connections Minimum truck voltage must be gt 12 0 volts a Engage PTO b Verify Hydraulics actuate plow or hoist manually operate using manual over ride on valve c Check LED at coil connection and at valve junction box Repair cable connections d Check wiring connections e Power up joystick self test Repair replace indicated joystick a Use Mako II Trim to configure the system to match the joystick installed in the truck b See Joystick Safety section in this manual to diagnose which joystick has failed a Verify joystick cable is plugged in properly on both ends b Verify that individual joysticks are p
21. hoist function when dump body is HBL100 locked in down position ABU100 Auto Blade Up when truck is backing up Active pressure holding float replaces accumulator on APHF100 underbody blade Mako Configuration Tool nml x File View Datalink Help Joysticks Global A1 A5 A8 B1 B4 5 8 C4 Custom Floats Remote Slave Panic Global Trims PWM Frequency ia na PR s m gt 115 Hertz Other b Enable SafeStick Screen data to SpreadSmart Rx Enable Pawer Cartridge Val er elow Iv Enable HoistLimitNC E Enable HoistLimitNo M E 01 127v Enable Body Lock Set All Trims Serial Backup Between Joystick and Mako 2 0 LI Auto blade up time 1 si Startup Delay Note Power Cartridge valve is used only when a common second valve is needed to apply power to a function SendCal Get Cal Reset Rev D Page 26 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction JOYSTICK OPTIONS 864 4 BUTTON JOYSTICK VALVE PIGTAIL OPTIONS 865 6 BUTTON JOYSTICK TS 2010 M12 TO WEATHERPACK 862 8 BUTTON JOYSTICK TS 2011 M12 TO AMP JUNIOR TIMER 848 DUAL AXIS HFX STICK TS 2012 M12 TO AMP 845 SINGLE AXIS HFX STICK TS 2013 M12 TO ITT CANNON TS 2014 M12 TO DIN JOYSTICK POD OPTIONS TS 2017 M12 TO METRI PACK 150 TS 202
22. operation BLAST PASS CARTRIDGE HYD OUT A HYD ours Pre Delivery System Setup Checklist Description Completed By Date Step 1 Install System and connect cables Step 2 Test the Signal Outputs Step 3 Configure the Joystick Step 4 Trim hydraulics for all axes of motion Step 1 Installing the control unit The blue control unit may be mounted on the floor back wall of the truck or underneath a seat When mounting the control unit make sure the M12 CAN bus cable coming from the arm unit will reach the blue Mako II plow control unit once it s mounted Do not mount the control unit with either cable end facing up Connecting the cabling Note there are no installer connections needed inside the joystick pod Modification of any factory wiring in the joystick pod arm unit Mako II unit or drilling holes in any of the sheet metal housings voids the product s warranty 1 Verify that power is off Connect one end of the M12 cable hanging from the arm unit tube to the joystick control port on the Mako II TM plow control Tighten the threaded sleeve 2 Connect the hydraulic cables to the labeled ports All cables are labeled on the sleeve with a HYD A or HYD B or HYD C Plug them into the correct port on the Mako 2 enclosure 3 Connect the remote blast pass cable up to the Cirus Controls spreader if one is present 4 Connect the Aux input plug and wire
23. power Page 21 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Trouble Shooting LED Display Codes Multi Stix 216 amp 320 Module Multistix 216 320 or 420 LED Code Uni Grip 412 Stick Uni Grip 620 amp 820 Display PLO WING JOYSTE HOIST A ERROR JBLRDE FL lJ HOIST BLADE WING LED Indication Correction At first power up the LED s in the nose pod start to Flash for a few seconds what does that mean 1 At first power up the Mako s LEDs will alternately blink the Joystick firmware followed by the Mako firmware The green LED is ON next to a joystick 1 This signifies the Joystick is active without the need of the safety trigger however if there are two functions set to the specified joystick the LED will only light for the secondary function 2 The top button is being pressed on the joystick signifying secondary mode Joystick Red Error LED is ON 1 Bad Axis on the joystick 2 All good axis s will still work however the joystick will need to be replaced 3 Joystick moved during startup test repower the system and wait 10 seconds before moving any implement Output error LED is On 1 External failure in hydraulic output circuit Open or Short 2 Release the joystick to see if it goes away Troubles
24. send new configuration to Mako II controller and save file Other Configuration Settings LCD Screen Display Active mode is shown the black box around the active function name and all enabled button names shown in their relative position on the joystick UHI GRIP COHTROL MODES UMI GRIP CONTROL MODES PLOW WING PLOW WING Won wu INACTIVE HOIST BLADE HOIST BLADE LCD Screen Contrast To enter the screen contrast mode and joystick test mode press the remote blast and the remote pass buttons at the same time The right side of the UG 620 LCD screen will display the instructions Press the remote blast key to lower the contrast or the remote pass key to increase it When your contrast is set press the trigger the contrast is saved and the screen will advance to the joystick test screen 3 Axis Joystick Test From the joystick test screen one can verify if the Uni Grip joystick is sending its proper signals With the joystick in its neutral position no bars are displayed on the screen As you move the joystick in the positive direction you will see a bar increase the further from neutral you get and it will also decrease as you move back to neutral If a joystick axis is bad there will be a bar extending to max while the joystick is in the neutral position To exit the joystick test screen press the trigger and the Mako II will return to normal running mode UMI GRIF CONTROL MODES TEST PLO WIHG IHRC
25. triggered by moving the joystick to max deflection for that particular direction of motion on the implement and holding there until the delay time has been met Floats are turned off by moving the jotstick in the opposite direction that set the float Active pressure holding float Make Float One a double acting float which will replace the wing slide functions with a dump valve Float Delay Time 1 Sets the number of seconds the joystick has to be held at max deflection before a float is set 1 Rev D Page 13 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Engage Float Function can be triggered in one of two ways 1 External switch that the driver must turn on and off to engage or disengage the float does not include wing toe float 2 Move the joystick to max deflection in the direction of the desired float To disengage the float squeeze the trigger and move the joystick in the opposite direction of the float typically move the joystick in the up direction Wing toe float can only be engaged using the joystick Display of Float Status When float is active for an implement operator indication is 1 Uni Grip 620 820 the active float is displayed on the LCD screen and disappears when float is disengaged 2
26. valve is used only when common second valve is needed to apply power to a function NE EE LL pum Ux J J seaca Reset m x J Reset Test and Set Trims for Each Channel If you wish to set trims individually for each implement use the tabs for all the axes of motion Using the PC to Identify the Minimum Voltage Caution the hoist will move keep all personnel clear before beginning 1 With the truck running move the hoist up slider up in 0 1 volt increments Each mouse click will move the value up 0 1V and the displayed value will change 2 After each increase press and hold the TEST MIN button This will tell the Mako II box to move the hoist at the set level It is not necessary to move the joystick 3 If the hoist doesn t move move the slider and repeat until the hoist just starts to move Ideal min voltage is the point at which the hoist barely moves when you hit the test min button 4 To set the next channel select the tab for the implement to change and repeat these steps Maximum Trim Voltage The maximum voltage setting is pre set at the factory to match the valve coil in use on this system The max trim can be reduced below the pre set level to from full on to barely moving by moving the max slider downward This type of lowered maximum is used to balance the speed of the wing toe and wing heel or to lower the speed of a lighter implemen
27. white when coupled with a Cirus spreader this button activates blast Remote Pass Button black when coupled with a Cirus spreader this button activates Pass Configure Joystick Buttons on Uni Grip 820 Windows 98 2000 XP or Vista 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako II plow control Use the latest version of Mako Trim Current versions are posted on Cirus Controls website Verify that the COM port on the PC is available Open the Mako Trim configuration utility The program opens on the Joysticks screen 2 After the Mako Trim program is opened turn on the blue Mako II plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako II and now controls the Mako II plow control note that the current joystick s screen changes to display the current configuration of the Mako II unit you are communicating with Use the pull down menu for Red button Green button Blue button Yellow button Orange button Purple button and No Button Default to change joystick options You may change which button is assigned to which mode hoist plow wing or blade and deactivate one or more buttons if the equipment is not attached to the truck 3 Once buttons are configured follow the instructions to trim each of the devices 4 Click send cal to send
28. 0 M12 TO DEUTSCH 910 2 UNI GRIP 6 16 6 32 8 16 8 32 SHEETMETAL TS 2016 DUAL M12 TO DIN 911 2 MULTI STIX 210 911 3 MULTI STIX 314 MK 2001 INTERNAL INDICATOR LIGHTS CABLE MK 1006 EXTERNAL INDICATOR LIGHTS CABLE MK 1003 POWER P POWER USED TO COMMUNICATE WITH PERSONAL COMPUTER 020283 E niese TS 2018 BLADE 2 OUTPUTS 0205086 CAN BUS CABLE TS 2101 EXTENSION CABLE T HOISTLIMT HH 1001 BUS CABLE LED T T ciRus Bus UNI GRIP 6 46 MK 2000 AUX INPUTS 6 32 8 16 8 32 Ph aux Inputs MK 1004 BLAST PASS d TF last pass ACCESORY CIRCUITS LIKE AUTO BLADE UP SF 1004 COIL CONTROL CARTRIDGE TS 2031 HOIST PLOW amp WING TOE OUTPUTS AND BODY LOCK ATTACH TO THE AUX B SF 1004 COIL CONTROL C P DAPEQAT C U S Phone 763 493 9380 MAKO 2 UNI GRIP 6 16 6 32 Fax 763 493 9340 8 16 8 32 MULTI STIX TWIN CONTROLS LLC MULTI STIX TRIO 9210 WYOMING AVE N SUITE 200 BROOKLYN PARK MN 55445 MAKO 2 CONTROL SYSTEM THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS a THIS IS TO BE CONSIDERED CONFIDENTIAL AND CABLE OVERVIEW PROPRIETARY NO REPRODUCTION IN WHOLE OR PART PROJECT NUMBER FORE pate 3 12 08 FEV WITH OUT PERMISSION IS ALLOWED mie DATE DESCRIPTION MOLEX PIN BACK VIEW SIDE PINS ARE INSERTED FROM CRIMP AND HEATSHRINK RED WIRES 2 18 AWG WIRES Seq CRIMP AND HEATSHRINK
29. 380 Co nt ro 763 493 9340 UNI GRIP 4 16 OR 6 16 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO 2 UNIT POWER CABLE REPRODUCTION IN WHOLE OR PART WITH OUT u x PERMISSION IS ALLOWED DESIGN DRAN S WUECT NUMBEI mre BILL OF MATERIALS Notes OUR PART ary DESCRIPTION RSC 4 5T 5 CS 5 PIN MALE M12 18 AWG CORDSET 5M 1 Each cable to be bagged and labelled 000361 DEO9PDUCD1 DB9 MALE SOLDERABLE 1 000360 993 009 010R031 DB9 BACKSHELL w THUMBSCREWS M12 PIN COLOR SIGNAL NAME DB9 PIN 1 RED GROUND rx gt T 5 REDWHITE P 12V POWER EuroFast Male Pins Male Threads RED BLACK 5V POWER or Coupling Nut RED YELLOw _ TX GREEN RX DB9 MALE END PN 020283 Warning Do Not Display Pinch or Zip tie Cable Tightly PN 020283 Label each cable Cable 020283 C1001 LCD Label each cable R Phone 763 493 9380 Rev Dart DESCRIPTION Fax 763 493 9340 A 02 21 08 Updated colors f tom wi CONTROLS LLC 9200 WYOMING AVE N SUNE 370 p j BROOKLYN PARK MN 55445 MINI TIGER SHARK THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND LCD VFD CABLE FOR DISPLAY PROPRIETARY NO REPRODUCTION IN WHOLE OR PART PROJECT NUMBER pATe 07 16 0
30. 8 WITH OUT PERMISSION IS ALLOWED C1001 LCD BILL OF MATERIALS OUR PART QTY DESCRIPTION 000394 A9091 ND NO SUBS 2 4 PIN PLUG 001236 H0042 100 ND 10 FT 4 CONDUCTOR PHONE CORD TOP VIEW TOP VIEW YELLOW GREEN RED BLACK CIRUS CONTROLS LLC 9200 WYOMING AVE N SUITE 320 BROOKLYN PARK MN 55445 HAMMERHEAD Rev DATE DESCRIPTION THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND BUS CABLE PROPRIETARY NO REPRODUCTION IN WHOLE OR PART n a PROJECT NUMBER EA A WITH OUT PERMISSION IS ALLOWED eios orror B O M PART NUMBER DESCRIPTION 39 01 2020 MOLEX RECEPTACLE 2 PIN MOLEX PIN SIGNAL METRI PACK 150 PIN 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG 2 DRIVE BLACK 18 AWG 2 18 AWG 2 COND SVO CABLE or SIMILAR 1 RETURN WHITE 18AWG no B 38201 waytek FEMALE METRI PACK 150 2 pin 31077 waytek FEMALE TERMINALS 16 18 AWG 38202 waytek TPA LOCK 39008 waytek CABLE SEALS BACK VIEW ADD DIELECTRIC TO BACK OF CONNECTOR SIDE PINS ARE INSERTED FROM AND HEAT SHRINK USING DUAL WALL POLYOLEFIN THEN ZIP TIE LABEL CABLE SF 1004 LABEL CABLE SF 1004 NOTES 1 TWIST TIE CABLES IN ALOOP Phone 763 493 9380 Fax 763 493 9340 CONTROLS LLC 9210 WYOMING AVE N SUITE 200 BROOKLYN PARK MN 55445 Rev DaE amp DESCRIPTION 111606 ADDED NOTES FOR LABEL AND TWIST TIE
31. B8 C1 C4 Custom Floats Remote Slave Panic Global Trims Select Joystick Option 6 Button HG x Makoi 0 All Hydraulics PWM Frequency Mn Max J ij Green Button Blue Button E E Siete Inactive Inactive Other Labet PLOW Label WING F Enable SeteStick Red Button Yellow Button Screen data to SpreadSmart Rx Inactive Blade pot C x T Enable Power Cartridge Valve tabet Hor tebet BLADE IV Enable HoistLimitNC Dec Hed P Enable Hoist LimitNo M Enable H Ar ee ime Div 12 Enable Body Lack a Set All Tims I Serial Backup Between Joystick and Mako 2 Labet s Live Mode Auto blade up time 1 Startup Delay Mode Buttons Act As Trigger r Note Power Carttidge valve is used only when common second valve is needed to apply power to a function TX AX I I Send Cal Get Cal Reset Progress 2 Choose Hoist Limit for Normally Closed NC or Normally Open NO operation this selection depends on the type of sensing circuit chosen See attached drawing 3 Select the Enable Hoist Limit Light to trigger a warning light when the hoist motion reaches its pre set limit The warning light is an accessory light normally installed in the joystick nose pod and wired to the DA cartridge valve port on the Mako 2 blue box 4 Select send cal button to send and save the updated configuration file to th
32. Blast Button Default Mode Pass Target 1D 195 2 SwitchNo 6 Inactive E Labet INACTIVE Always Live Made Label Mode Buttons Act As Trigger r Progress 0 TX RX TI Send Cal Get Cal Reset I I Send Cal Get Cal Reset Rev D Page 16 3 12 2012 Copyright 2010 by Cirus Controls LLC AllRights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 6 Click the remote slave tab 7 the remote slave tab go the remote settings for the button you selected to be a remote switch Now set the target ID 101 199 to match the Hammerhead ID If you haven t previously setup the Hammerhead yet just pick a number and write it down for when setting up the Hammerhead Note Do not use default value of 200 or 255 8 Set the switch you d like to control choose from 1 to 12 9 Now upload the configuration to the Mako II box and save configuration file Companion Hammerhead setup 1 Configure all switch functions and names as you want them 2 Match the Hammerhead ID to the Target ID 101 199 used in the Mako II box 3 Upload the configuration file to the Hammerhead Configuration of both systems is complete and functions are linked Using Uni Grip Joystick Axis to actuate switches on a Hammerhead This capability allows you to use joystick motio
33. DRAN E XP NOU MOLEX PIN SIGNAL AUTO BLADE UP YELLOW 18AWG FUTURE EXPANSION WHITE 18AWG WM3702 ND 12 VDC RED 18AWG WM2501 ND BODY LOCK OR LIMIT PURPLE 18AWG LCP 350 FUTURE EXPANSION GRAY 18AWG GROUND BLACK 18AWG BACK VIEW SIDE PINS ARE INSERTED FROM LABEL LOOM WITH MK 2000 AUX INPUTS NOTES 1 LABEL WIRES WITH SIGNAL EVERY 12 INCHES 2 TAPE SPLIT LOOM EVERY 12 INCHES B O M PART NUMBER DESCRIPTION MOLEX RECEPTACLE 6 PIN MOLEX TERMINALS FEMALE 18 24 AWG 350 SPLIT LOOM 30512 WAYTEK MALE TERMINALS WIRE OUT TO TRUCK SENSORS NEED TO SUPPLY 12VDC TO PIN TO TURN ON FUNCTION WIRES SHOULD BE PLACED IN 350 SPLIT LOOM 4 WIRES LEFT AS FLY LEADS TERMINATE BLACK WITH MALE TERMINAL TERMINATE RED WITH MALE TERMINAL C i rus 9210 Wyoming Ave N Suite 200 Brooklyn Park MN 55445 I 763 493 9380 C on t ro Is 493 9340 2 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO AUX INPUTS REPRODUCTION IN WHOLE OR PART WITH OUT VS T en ae PERMISSION IS ALLOWED ESEN DRAWN t UT Duet NURSE TALE 4 16 06 V JIM Terrors B O M CABLE HOUSE B O M AT CIRUS TY PART NUMBER DESCRIPTION QTY PARTNUMBER DESCRIPTION 1 231 639 019 000 9 PIN WAGO BULKHEAD CONNECTOR 4 511 502 SPRAGUE LIGHT MODULE 16 SPC 2004 FEMALE SPADES FOR SPRAGUE PLUGS 8 SP913 328 SPRAGUE PLUG FOR LIGHT SIGNAL L
34. ENGTH INDICATOR 1 ORANGE 20AWG 9 INDICATOR 2 BLUE 20AWG 9 INDICATOR 3 GREEN 20AWG 9 INDICATOR 4 PURPLE 20AWG INDICATOR 5 YELLOW 20AWG INDICATOR 1 amp 2 INDICATOR 5 amp 6 INDICATOR 6 GRAY 20AWG INDICATOR 7 PINK 20AWG 9 INDICATOR 8 BLACK 20AWG 9 INDICATOR 12 VDC RED 20AWG SEE DWG O Q QO N LABEL INDICATOR 1 LABEL INDICATOR 2 LABEL INDICATOR 3 INDICATOR 788 LABEL INDICATOR 4 LABEL INDICATOR 5 LABEL INDICATOR 6 LABEL INDICATOR 7 LABEL INDICATOR 8 WIRES TO BE 9 4 LOOPS TO NEXT BODY L O N G H 9200 Wyoming Ave N Suite 320 Irus Brooklyn Park MN 55445 Tel 763 493 9380 C on t ro Is Fax 763 493 9340 UNI GRIP 4 16 OR 6 16 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO INDICATOR LIGHTS IN POD REPRODUCTION IN WHOLE OR PART WITH OUT _ PERMISSION IS ALLOWED DEED BRA x BEET WOME cu B O M PART NUMBER DESCRIPTION 39 01 2020 MOLEX RECEPTACLE 2 PIN MOLEX PIN SIGNAL METRI PACK 150 PIN 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG 2 DRIVE BLACK 18 AWG 1 RETURN WHITE 18AWG 2 38201 waytek FEMALE METRI PACK 150 2 pin 31077 waytek FEMALE TERMINALS 16 18 AWG 38202 waytek TPA LOCK METRI PACK 150 PIN 39008 waytek CABLE SEALS 1 2 BACK VIEW ADD DIELECTRIC TO BACK OF CONNECTOR SIDE PINS ARE INSERTED FROM AND HEAT SHRINK USING DUAL WALL POLYOLEFIN
35. Il Aux inputs cable MK 1006 Mako ll indicator lights cable IP 68 Valve Junction Box Parts TS 2031 8 active Port Junction Box TS 2018 4 active Port Junction Box TS 2010 24 Pigtail with Weatherpak termination 2 pin tower half TS 2011 24 Pigtail with AMP Jr termination 2 pin TS 2012 24 Pigtail with AMP termination 2 pin TS 2013 24 Pigtail with C2 ITT Canon Termination TS 2014 24 Pigtail with DIN Terminations TS 2016 24 Pigtail with 2 m12 to DIN Termination TS 2017 24 Pigtail with Metri pack Termination TS 2020 24 Pigtail with Deutsch Termination Appendix B Glossary of Plow Control Terms Uni Grip Single joystick system for controlling plowing systems Multi Stix TM Multiple joystick system for controlling plowing systems Mako 11 Electronics backpack housing CPU and interconnections Mako Trim Windows compatible software for configuration of plow control system Proportional Control the ability to control motion of a plow in a smooth feathering manner from slowest to fastest speed of motion possible for a given hydraulic set up The closer the joystick is to center neutral the slower the implement will move the further from center the faster the implement will move Rev D Page 25 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Con
36. LAST PASS 2 PIN WEATHERPACK TOWER HALF THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED B O M DESCRIPTION MOLEX RECEPTACLE 2 PIN MOLEX TERMINALS FEMALE 18 24 AWG 250 SPLIT LOOM 2 PIN WEATHERPACK TOWER HALF FEMALE TERMINALS 18 20 AWG C i rus 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 C on t ro Is Fax 763 493 9340 UNI GRIP 4 16 OR 6 16 REMOTE BLAST PASS B O M INDICATOR 2 PINK 18AWG 1 231 309 037 000 9 PIN WAGO CONNECTOR INDICATOR 3 ORANGE 18AWG 10FT LCP 413 413 SPLIT LOOM INDICATOR 4 BLUE 18AWG INDICATOR 5 YELLOW 18AWG INDICATOR 6 GRAY 18AWG INDICATOR 7 PURPLE 18AWG INDICATOR 8 BLACK 18AWG INDICATOR 12 VDC RED 18AWG PIN SIGNAL 1 2 3 4 5 6 7 8 9 TOP VIEW LABEL LOOM WITH MK 1006 INDICATOR LIGHTS ON BOTH ENDS WIRES SHOULD BE PLACED IN SPLIT LOOM 6 8 9 S k ct NOTES 9 WIRES LEFT AS FLY LEADS 1 LABEL WIRES WITH SIGNAL EVERY 12 INCHES 2 TAPE SPLIT LOOM EVERY 12 24 INCHES C i rus 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 C on t ro Is Fax 763 493 9340 UNI GRIP 4 16 OR 6 16 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO INDICATOR LIGHTS REPRODUCTION IN WHOLE OR PART WITH OUT PERMISSION IS ALLOWED
37. ND CAL BUTTON IS PRESSED This file can also be saved on the PC by clicking the file menu and saving the configuration Downloading Trim and Settings Backup Copy In the event you wish to download the trim setting from a Mako TM box Connect the PC as before and simply press the Get Cal button Save the new file on your PC Using Stored Trims and Settings Restore Settings You may use a settings file stored on your PC to upload an existing configuration to a new or repaired Mako II plow control Connect the PC to the Mako II plow control as before and click on Send Cal The Mako II plow control now is configured with the stored file Trouble Shooting Communications Ports Mako Configuration Tool File View Datalink Help Joysticks Global Hoist A2 Plow Ad Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option Makoi 0 Red Button Green Button Hoist port A x Plow pot No Button Default Inactive Mode Buttons Act As Trigger r Progress TX RX I I SendCal GetCal Reset Red Bar indicates serial port issue on PC in use Close other programs using that serial port Contact IT department Mako Configuration Tool File View Datalink Help Joysticks Global Hoist A2 Plow A4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 4 Button HG
38. REEN YELLOW 1 AUGER RT WING OUT TOE UP BLADE LEFT NOT USED VIOLET J8 Ci ru S 9200 Wyoming Ave N Suite 320 Brooklyn Park MN 55445 Tel 763 493 9380 Co nt ro Fox 763 493 9340 Rev oat DESCRPHON A BLACK TIP CABLES THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS R1 THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO CM NNI VALVE JUNCTION BOX 8 PORT REPRODUCTION IN WHOLE OR PART WITH OUT F 3 CAB L E TS 203 1 PERMISSION IS ALLOWED TM TM ms wc tei B NOTES B O M 1 SPLIT LOOM BLUE AND ORANGE CABLE PARTNUMBER DESCRIPTION 2 LABEL ALL FLY LEADS WITH SIGNAL NAMES Lus RIC iac up 1032 INDICATOR LABEL INSERT 1032 5 SPADE INSERT 1032 7 INDICATOR SOCKET 1032 6 SWITCH SOCKET 1091 18 AWG ORANGE WIRE 1061 18 AWG BLUE WIRE 1216 5 1 4 SPLIT LOOM 1226 SVO 18 AWG CABLE 1055 18 AWG BLACK WIRE ITEM 1 DPST SWITCH gt cO Oo 0o 0 G N ITEM 7 BACK VIEW OF Orange Wire DPST SWITCH ITEM 1 BACK VIEW OF TAP INTO THE BACKUP WIRING ON THE INDICATOR PANEL ITEM 8 CONNECT THIS WIRE TO TRUCK SO YOU GET 12 VDC WHEN 1018 THE YELLOW BLADE UP WIRE TRUCK IS MOVING BACKWARDS ON THE MK 2000 CABLE AND GROUND WHEN MOVING FORWARD 6 18 Awg gt Blue wire gt ITEM 8 3 WIRE ITEM 28 amp 5 Black wire GND ITEM 10 J E White Wire Power Cirus 25 us Tel 763 493 9380 A l J
39. TIUE HOTST BLADE Hoist Limit Hoist Limit Indicator and Hoist Lock Over Ride Options Mako 2 offers the ability to sense the position of the hoist to prevent it from being raised past that sensing position such as 13 6 max height using an IP 68 proximity sensor and a positive control circuit that stops the hoist from raising if the limit is reached or if any part of the sensing circuit fails See the attached drawing for full details on the sensor circuit choices and the options for limit warning and lock out 1 To enable the hoist limit function plug a serial cable into the PC port on the Mako2 plow control Verify that the COM port on the PC is available Open the Mako Trim configuration utility and then power up the Mako 2 controller Use the View tab to select the Mako version and open to the Joysticks screen Select the global tab to view the Hoist limit and Light check boxes Rev D Page 12 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool DER Mako Configuration Tool El xl File View Datalink Help File View Datalink Help sticks Global Hoist 42 Plow 4 Wing B Blade C Custom Float Modes Remote Slave Joysticks Global A1 A4 A5 A8 B1 B4 B5
40. WHITE WIRES 2 18 AWG WIRES B O M SIGNAL PART NUMBER DESCRIPTION GROUND WHITE 18AWG 39 01 2040 MOLEX RECEPTACLE 4 PIN 12 VDC RED BLACK 18AWG Digi Key WM3701 ND GROUND WHITE 18AWG 39 00 0039 MOLEX TERMINALS FEMALE 18 24 AWG 12 VDC RED BLACK 18AWG Digi Key WM2501 ND AUTOMOTIVE GRADE 2 CONDUCTOR 14 AWG CABLE WIRE TO 10 AMP FUSED POWER SOURCE LABEL CABLE WITH MK 1003 PWR GND WKIYR LABEL CABLE WITH MK 1003 PWR GND WK YR LABLE WIRES WITH POWER GROUND 1 2 FROM JACKET WHITE GROUND 1 14 AWG WIRE BLACK WIRE BLACK 12VDC 2 14 AWG WIRES 1 14 AWG WIRE WHITE WIRE Cirus Tel 763 gend C on t ro Is Fax 763 493 9340 UNI GRIP 4 16 OR 6 16 THIS DRAWING IS THE PROPERTY OF CIRUS CONTROLS THIS IS TO BE CONSIDERED CONFIDENTIAL AND NO POWER CABLE REPRODUCTION IN WHOLE OR PART WITH OUT CABLE PERMISSION IS ALLOWED i NUMBET ERE F mioa MOLEX PIN SIGNAL 2 BLAST ORANGE 20AWG 1 PASS BLUE 20AWG BACK VIEW SIDE PINS ARE INSERTED FROM 2 PIN MOLEX LABEL LOOM WITH MK 1004 REMOTE BLAST PASS NOTES 1 LABEL WIRES WITH SIGNAL EVERY 12 INCHES 2 TAPE SPLIT LOOM EVERY 12 INCHES CABLE MK 1004 WEATHERPACK PIN PART NUMBER 39 01 2020 Digi Key WM3700 ND 39 00 0039 Digi Key WM2501 ND 10 FT LCP 250 1 Waytek 38043 2 Waytek 30035 WIRES SHOULD BE PLACED IN 250 SPLIT LOOM LABEL LOOM WITH REMOTE B
41. aining portion of the original warranty period or thirty 30 days from date of shipment from our factory whichever is greater How can you get service Cirus Controls obligation under this warranty is limited to repairing and or replacing at Cirus Controls option any part or parts that are determined by Cirus Controls to be defective To be eligible for any claim under this warranty the owner or Cirus authorized dealer must return any defective part s to the factory within the applicable warranty period as set out above What will we do Cirus Controls may at its option elect to grant adjustments in the field through an authorized representative and may thereby elect to waive the requirement that parts be returned to Cirus Controls factory The repair or replacement of defective parts under this warranty will be made without charge to the owner except for transportation of the part to our authorized repair location What is not covered under this warranty Cirus Controls will not assume any expense or liability for repairs made outside our plant without our prior written consent We are not responsible for damage to any associated equipment or product and will not be liable for loss of time profit inconvenience commercial loss or direct consequential special or incidental damages The provisions of this warranty do not apply to any product or parts which have been subject to misuse negligence or accident or which hav
42. ais Han Mag up down plow left right etc These groups can be pointed at any axis by using the custom Inactive screen Custom Configuration allows the end user to set what happens when the joystick is moved in a particular direction up down left right clockwise twist counter clockwise twist 2 Inactive The Mako also has 12 switch groups which can control up to 24 switches on a HammerHead Inactive 2 switch controller Switches are tumed on and off by moving the joystick to max deflection or Activate Custom Mode E E in the axis choosen and then releasing it back to center To turn off the same switch move No Button Made the joystick back to max deflection or and then release back to center Note switches will X Inactive Z Inactive run in the manner they are set in the HammerHead on off momentary delay on etc Switch Group Setup SETTING UP CUSTOM CONFIGURATION Y Inactive Activate Custom Mode Custom Help 1 Select the button you want to configure and determine what outputs or switches you want to TX RX I I SendCal Get Cal Reset E Progress Linking Uni Grip 6 amp 8 Button with Hammerhead 12 Switch System When linked with a Hammerhead 12 Switch module the Uni Grip 6xx or the 8xx joystick can have some of its buttons assigned as remote actuators of functions controlled by the
43. e Mako 2 controller Disconnect the computer power cycle the Mako 2 TM and field test the hoist limit function to confirm functionality Float Function Options Chain Lift Implements In the Uni Grip and Multi Stix products the float function is created by electrically terminating the hydraulic down force on chain lift implements and relying on the weight of the implement to hold it down Plow Wing or Blade floats can be enabled or disabled for the system by using the Mako Trim float tab and the proper password Float should not be configured except by a qualified technician DA Float for Direct Acting Function function cylinder is directly attached to the implement This type of float requires an external dump valve or external float block This block is electrically actuated using the joystick when wired to the DA Float port on the Mako 2 Mako Float 1 is the only selection that works with the DA Float option File View Datalink Help Joysticks Global Hoist Plow Wing Blade Blade 2 Custom Floats Remote Slave Mako System Floats Float One oe Float One Name Float Two None FoaTwoName Float Three None Float Four None FexFouNme Note The 4 floats can be set to any output port The names of the ports are labeled at the top of each trim tab Hoist A2 Plow A4 Wing B Blade C Floats can be
44. e been repaired or altered outside of Cirus Controls factory in any way in the judgment of Cirus Controls so as to affect adversely its performance or reliability Neither does this warranty apply to normal maintenance service and parts or to normal deterioration due to wear and exposure This warranty is expressly in lieu of other warranties expressed or implied in fact or by law including any implied warranty of merchantability of fitness for a particular purpose The remedies of repair or replacement as set forth are the only remedies under this warranty Cirus Controls disclaims any obligations or liability for loss of time profit inconvenience commercial loss or direct consequential special or incidental damages This warranty is in lieu of any other obligation or liability of Cirus Controls of any nature whatsoever by reason of the manufacture sale lease or use of such products and Cirus Controls neither assumes not authorizes anyone to assume for it any other obligation or liability in connection with such products Rev D Page 3 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Revision level of this manual Rev Letter Date Detail A 10 12 08 Initial Release B 6 14 10 Hoist limit update Panic Button feature added 8 4 10 Low Oil Circuit update Auto Blade update
45. e joystick in the desired direction of motion will actuate the device assigned to it When this mode is selected it is indicated on the LCD screen Red Button actuating the red button squeezing the trigger safety switch and moving the joystick to operate When selected it is indicated on the LCD Green Button actuating the green button squeezing the trigger safety switch and moving the joystick to operate When selected it is indicated on the LCD Blue Button acting the blue button squeezing the trigger safety switch and moving the joystick to operate When selected it is indicated on the LCD screen Yellow Button actuating the yellow button squeezing the trigger safety switch and moving the joystick to operate When selected it is indicated on the LCD Remote Blast Button white when coupled with a Cirus spreader button activates blast Remote Pass Button black when coupled with a Cirus spreader button activates the Pass Configure Joystick Buttons on Uni Grip 620 Windows 98 2000 XP or Vista 1 To adjust trims or system parameters plug a standard serial cable into the PC port on the Mako II plow control Use the latest version of Mako Trim Verify that the COM port on the PC is available Open the Mako Trim configuration utility and choose Mako from the view menu 2 After the Mako Trim program is opened turn on the blue Mako II plow control The red bar that says wait
46. g heel up speed or the ability to turn off the hoist button when an Anti Ice tank or V box is slid into a dump body thus removing the ability to dump the Anti Ice tank or V box on the road Connections CAN Bus Joystick control M12 connector that runs up to the joystick pod Aux Inputs 6 pin Molex connector used for digital auxiliary inputs Optional cable PC Port standard PC serial connection used for field setting trims etc Optional cable LCD M12 connector used for Uni Grip 620 amp 820 dash display Cirus Bus used for communication between Cirus Controls products Optional PWR GND 4 pin Molex used for connecting power and ground to system HYD C 6 pin Molex connector used for controlling outputs 17 20 HYD B 10 pin Molex connector used for controlling outputs 9 16 HYD A 10 pin Molex connector used for controlling outputs 1 8 Blast Pass 2 pin Molex for remote blast and pass from Cirus spreaders Hoist Limit input channel for limit lockout circuit Cartridge optional output channel for cartridge valve for open center un loader valve DA Float optional output channel for external float valve for direct acting function only Rev D Page4 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Status LED indicates power is on and then blinks slowly for normal
47. hoot wiring to hydraulic coil looking for opens and or shorts 3 Verify that all joystick connections are plugged in tightly Output Error and Joystick Error LED s flash fast at the same time after powering up the system 1 Can bus is not communicating with the joystick board replace the Can bus cable or joystick board Green LEDS blink back and forth once per second 1 The system is signifying float mode is active for the chosen implement All the LED s flash when I am connected to a PC 1 All LEDs flashing signifies a proper connection with a PC Rev D Page 22 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Unigrip 420 Joystick LED Code LED Indication Correction At first power up the LED s on the joystick flash back and forth for a few seconds what does that mean 1 At first power up the Mako s LEDs will alternately blink the Joystick firmware followed by the Mako firmware Both LEDs on the joystick flash fast at the same time after powering up 1 Can bus is not communicating with the joystick board replace the Can bus cable or joystick board Both LEDS alternately blink 1 The system is signifying float mode is active for the assigned implement Unigrip 620 or 820 Joystick Display Code The display
48. ing for link will turn green At this point the PC has uploaded the current configuration in the Mako II and now controls the Mako II plow control note that the current joystick s screen changes to display the current configuration of the Mako II unit you are communicating with Use the pull down menu for Red button Green button Blue button Yellow button and No Button Default to change joystick options You may change which button is assigned to which mode hoist plow wing or blade and deactivate one or more buttons if the equipment is not attached to the truck RevD Page 9 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Mako Configuration Tool File View Datalink Help Mako Configuration Tool File View Datalink Help Global Hoist A2 Plow 4 Wing 8 Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG Mako ID 0 Green Button Blue Button Inactive Inactive idl Joysticks Global Hoist A2 Plow A4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 5 ID 0 Blue Button Yellow Button Labet PLOW Label WING Wing portB Blade pot C Pare Labet WING Label BLADE nactive Blade Green Button Label HOIST Labet BLADE O
49. ing one of these modes Configuration of the plow control allows any or all of these modes to be active or inactive depending on configuration settings Not all systems will have all modes active DP Rev D Page 7 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction No Button Default Mode when this mode is active squeezing the trigger safety switch and moving the joystick in the desired direction of motion will actuate the device assigned to it This mode is indicated by the absence of lit LED s Red Button Mode actuating the red button squeezing the trigger safety switch and move the joystick to operate this mode When selected red LED will light Green Button Mode actuating the green button squeezing the trigger safety switch and moving the joystick to operate this mode When selected green LED will light Remote Blast Button white when coupled with a Cirus Controls spreader this button activates the Blast function as configured on the spreader control Remote Pass Button black when coupled with a Cirus Controls spreader this button activates the Pass as configured on the spreader control Configure Joystick Buttons on Uni Grip 412 Windows 2000 XP or Vista 1 To adjust trims or system parameters plug a standard serial cable int
50. it to the sensors out on the truck To turn on an aux input there has to be 12 VDC applied to the wire 12 VDC can be found on aux input pin 1 and this can be used to power truck sensors 5 Plug in the LCD out 4 pin phone plug and mount the display on the dash in a position that won t block the drivers view This is only required on a Uni Grip 620 amp 820 6 Finally connect the power cable to the unit Check to make sure that the power switch is off before connecting the power leads and then connect power and ground to the cable The ground source must be direct to the battery A chassis ground is not adequate The power cable can be connected either directly to the battery as the unit is fused or to a power circuit capable of delivering a minimum of 10 amps RevD Page 5 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Step 2 Testing the signal outputs WARNING KEEP ALL PERSONNEL CLEAR OF MOVING PARTS With the truck off turn on the system and wait 5 seconds for self test to complete Select the hoist mode if system is a Uni Grip and press the safety trigger or just move a joystick if the system is a Multi Stix Move the joystick up and check for the correct LED lighting up on the valve junction box out by the valve body Repeat this for every function on the truck Once
51. lugged into joystick PCB in arm unit c Joystick was damaged by incorrect wiring and must be replaced Simultaneously push Blast and Pass buttons to enter contrast mode Then push blast to raise pass to lower Re set contrast as needed a Master System Reset power b Replace LCD c Replace LCD Cable 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Appendix A Spare parts list Uni Grip 820 620 412 Mako Il Style UG 620M NP 0 Mako 1 UG 620 nose piece w Joystick no indicators 000865 UG 620 Joystick 6 button 020283 16 LCD cable UG412M NP 0 Mako II UG 412 nose piece w Joystick no indicators 000864 UG 412 Joystick 4 button Multi Stix 216 and 320 Mako II Style 000848 HFX Dual Axis Joystick 000845 HFX Single Axis Joystick 001032 Printed Lens for Sprague switch Parts that are Common to both Uni Grip and Multi Stix Systems 030188 Rev B Mako II CPU in blue x tech enclosure w Mako Trim 0205086 M12 Male to Female CAN Bus Joystick Cable 10 length HH 1001 Cirus Bus cable from Mako Il to HammerHead MK 1003 Mako 1 Power Cable MK 1004 Mako Il Remote Blast Pass cable MK 1004E M 5 Mako Il Remote Blast Pass cable 19 MK 1004E M3 Mako 1 Remote Blast Pass cable 10ft MK 1005 Mako
52. mode from the drop down menu selection list titled always live mode 3 Type in the label of the function you wish to appear on the screen 4 Select send cal to send new configuration to Mako IT controller Note the function assigned in the always live mode will always default on shown by a black border around that function on the LCD When another button is selected the box will move to the selected function Mako Configuration Tool File View Datalink Help Joysticks Global Hoist 2 Plow 44 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG 0 0 2 Green Button Blue Buttorr Plow port A E Wing port B x Label PLOW Label WING Red Button Yellow Button Hoist port A v Blade pot C v Label HOIST Label BLADE Blast No Button Default Mode Pass Inactive Label INACTIVE Always Live Mode Plow port ROM Mode Buttons Act As Trigger abet Multi Mode TX RX I I SendCal Get Cal Reset Progress Custom Joystick axis assignment hydraulic functions only The Custom tab is a configuration table that allows the user to assign hydraulic groups in a manner that is flexible instead of using the default groups used normally Selections should be made by a qualified technician only and are only available for Uni Grip 620 and 820 sys
53. n in a specific direction axis to actuate switch functions controlled by HammerHead switch controller only available for Uni Grip 620 and 820 systems In this application the joystick is a remote switch actuation system and must be linked to a HammerHead system to operate Once configured operate the joystick as a remote trigger for switch functions by e Move joystick to max deflection in the configured direction and hold for 0 5 second e The linked switch on HammerHead will then activate in the manner defined on the HammerHead momentary on off delay etc e To turn off any switch with a latched function on off delay on etc return the joystick to maximum deflection in the configured axis direction as before Note switch behavior momentary on off etc is controlled in the HammerHead Changes to switch behavior must be accomplished in the Hammer Configuration utility To begin configuration open Mako Trim on your laptop PC 1 Verify that 6 or 8 button HG system is selected on Joysticks tab 2 Click on custom tab and enter password 3 Select the first button color you wish to customize and check activate custom mode box 4 Custom configure switch actuation using joystick use pull down menu to select the switch group you wish to control with a particular joystick axis x y or z Note that each switch group controls 2 switches one in the plus direction and one in the minus direction Mako
54. n the Mako II plow control Validate that you are using the latest version of Mako Verify that the COM port on the PC is available Open the Mako Trim configuration utility Use the View tab to select the Mako version and open to the Joysticks screen Mako Configuration Tool Fie View Datalink Help Joysticks Global Hoist A2 Plow A4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG zl Makom 0 2 Green Bultor Inactive Labet PLOW BladelpotC v abet HOIST abet BLADE Blast No Button Default Mode Inactive Label Always Live Mode Mode Buttons Act As Trigger r Label EE lend Cal ca R Ils Get Cal eset 2 After the Mako Trim program is opened turn on the blue Mako II plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako II and now controls the Mako II plow control note that the current joystick s screen changes to display the current configuration of the Mako II TM unit you are communicating with Use the joysticks screen to change joystick options change which button is assigned to which mode hoist plow wing or blade and for deactivating buttons if the equipment is not attached to the truck Global Trims Tab This screen is used for setting the coil type
55. new configuration to Mako II controller and save file Multi Stix 216 and 320 System Description The Multi Stix 216 and 320 joystick modules are paired with the Mako II plow control giving the operator the ability to control up to five independent devices plow hoist wing blade other using two or three mini joysticks to actuate a device i i x Mako Configuration Tool Mako Configuration Tool mme File View Datalink Help File View Datalink Help Joysticks Global A1 A4 A5 A8 B1 B4 B5 B8 Custom Floats Remote Slave Joysticks Global A4 A5 A8 B1 B4 B5 B8 C1 C4 Custom Floats Remote Slave Select Joystick Option 0 2 Select Joystick Option Mao 2 Button Safety Button2 Safety 453 ata TTE ossa Seno OU Pian 7 Button Seconday m Plow port Hoist pot AJ Plow ws Stick 1 Plow port AJ Stick 2 Hoist port AJ 2 Set Joystick Outputs Using The Custom Tab WENIGE SN IT Activate Combo UP Button Tums On Outputs A2 A8 B2 C2 At Max Trim Plow or J52 Hoist or JS1 T Tum On Saftey Latch Press Button Move Joystick Now Joystick Wil Run Unti Centered NOTE 1 Joystick mounting locations may not match the layout of setup screen NOTES Dorn se maii isis sane rien They cac ach iher al mine tick mounting locations may not match the layout of setup screen ae r3 J I seeca Reset
56. ng the trigger safety switch and moving the joystick will actuate the device assigned to it When this mode is selected it is indicated on the LCD screen Red Button actuating the red button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD Green Button actuating the green button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD Blue Button actuating the blue button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD Yellow Button actuating the yellow button squeezing the trigger safety switch and moving the joystick to operate this mode When mode is selected it is indicated on LCD Orange Button actuating the orange button squeezing the trigger safety switch and moving the joystick to operate this mode When mode is selected it is indicated on LCD Rev D Page 10 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Purple Button actuating the purple button squeezing the trigger safety switch and moving the joystick to operate this mode When this mode is selected it is indicated on the LCD screen Remote Blast Button
57. o the PC port on the Mako II plow control Validate that you are using the latest version of Mako Trim Current versions are available from Cirus Controls Verify that the COM port on the PC is available Open the Mako Trim configuration utility The program opens on the Joysticks screen 2 After the Mako Trim program is opened turn on the blue Mako II plow control The red bar that says waiting for link will turn green At this point the PC has uploaded the current configuration in the Mako II and now controls the Mako II plow control note that the current joystick s screen changes to display the current configuration of the Mako II unit you are communicating with Use the pull down menu for Red Button Green Button and No Button Default to change joystick options You may change which button is assigned to which mode hoist plow wing or blade and deactivate one or more buttons if the equipment is not attached to the truck Mako Configuration Tool 5l x File View Datalink Help Joysticks Global A1 A4 A5 A8 B1 B4 B5 B8 C1 C4 Custom Floats Remote Slave Panic Select Joystick Option 6 Button HG 0 2 Green Button Blue Buttorr Plow Wing v Labet PLOW Labet WING Red Button Yellow Hoist cm Labet HOIST Labet PANIC Blast Button Default Mode Pass Inactive x Label INACTIVE r Always Live Mode
58. oportional control available for that hydraulic system The Rev D Page 18 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction operator will be able to make large and small adjustments to speed of motion by moving the control joystick a corresponding amount Bang Bang Control On Off Set the minimum and maximum trim voltage levels at 12V Zero proportional control of speed is available at this setting Other Setting Combinations because each implement has different performance characteristics setting trims uniquely for each one will create the best sense of control for both safety and efficiency Instructions for Setting Trims and Button Configuration In order for a Mako II plow control system to proportionally move implements the system may have to be trimmed The unit comes factory set for a variety of different coils which allows the unit to run without changes However if some of the implements don t move as desired they can be adjusted by setting new min and max trim settings via the Mako Trim configuration program which can be found on the CD accompanying the system user manual Mako Trim is compatible with personal computers PC or laptops running Windows 2000 XP or Vista operating system 1 To adjust trims or parameters plug a standard serial cable into the PC port o
59. oysticks are true Hall Effect magnetic joysticks When handled properly these joysticks will give long service since there are no contact parts inside the joystick Safety Trigger All Uni Grip and Multi Stix systems are configured with a safety trigger to protect against unintended movement of a device plow hoist etc Cirus recommends that all safety triggers be used as designed to achieve the maximum system safety SafeStik Run time Joystick Check All Uni Grip and Multi Stix joysticks are monitored for any joystick or cable failure at all times when power is on by a software mechanism called SafeStik In the event of a joystick or cable failure the Mako II system disables the hydraulic output that is affected by the particular joystick and gives a warning to the operator Rev D Page 6 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Uni Grip 620 amp 820 PLOL WING JOVSTE HOIST ERROR BLADE Uni Grip 412 Multi Stix 320 amp 216 e LED labeled joystick error lights up when error is sensed Note in the event of this warning the damaged joystick or axis is disabled until repairs can be made The non affected joystick s or joystick axes function normally Start up Self Test Mako H TM conducts a self test during each power up c
60. ran Button Plow port E Inactive x Blast No Button Default Mode Pass Inactive j Labet PLOW Label INACTIVE Red Button Purple Button Lebat Hoist port X Inactive Always Live Mod No Button Default Mode Labet HOIST Labet INACTIVE E Inactive E Screen Made One Ed Label INACTIVE Mode Buttons Act As Trigger Mode Buttons Act As Trigger Label r EN Progress 0 I HELM Progress 0 I I EE ERES 3 Once buttons are configured follow the instructions in the trim section to trim each device Uni Grip 820 System Description The Uni Grip 820 joystick is paired with the Mako II plow control giving the operator the ability to control up to seven independent devices plow hoist wing blade other using a single joystick An external LCD displays operating modes Trigger Safety Switch The joystick will not operate a device unless the trigger safety switch is engaged prevents accidental movement of devices 7 Selectable Device Choices once the plow control is configured using Mako Trim the operator then chooses the operating mode on the joystick Configuration of the plow control allows any or all of these buttons to be active or inactive depending on configuration settings Not all systems will have all buttons active No Button Default when this mode is active squeezi
61. states Joystick Axis Error what does that mean 1 Bad Axis on the joystick 2 All good axis s will still work however the joystick will need to be replaced 3 Joystick moved during startup test repower the system and wait 10 seconds before moving any implement I am displayed Output Error on the screen what does that mean 1 External failure in hydraulic output circuit Open or Short 2 Release the joystick to see if it goes away Troubleshoot wiring to hydraulic coil looking for opens and or shorts 3 Verify that all joystick connections are plugged in tightly Float is displayed on the screen 1 The system is signifying float mode is active for the assigned implement Mako 2 CPU Box Status LED LED flashes around once per sec Normal Operation LED flashes around once per 2 sec 1 Can bus is not communicating with the joystick board 2 Replace the Can bus cable or joystick board Rev D Page 23 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction Trouble Shooting Summary Table Complaint Set Up Power Isn t On Mako II cuts out or acts strange Plow Wing Blade or Hoist Doesn t Move System doesn t respond to joystick initial setup Implement plow moves without actuating joystick Display LED s LCD too
62. t to keep it from banging when run at top speed The procedure is the same for the plow wing and blade tabs Increasing the maximum voltage will only increase speed of motion up to the maximum capacity of the hydraulic system increasing above that point will not increase the speed of the system Using the PC to Set the Maximum Voltage Caution the hoist will move keep all personnel clear before beginning 1 With the truck running move the hoist up max slider down in 0 1 volt increments Each mouse click will move the value down 0 1V and the displayed value will change 2 After each increase press and hold the TEST MAX button This will tell the Mako II to move the hoist at the set level Do not move the joystick 3 Final setting will depend on the desired maximum speed you seek Observe the speed at several Max settings and choose the speed that meets your needs 4 To set the next channel independently select the tab for the implement you want to change and repeat this process Upload and Store the Trim and Settings Once all the trims are set to the users liking they must uploaded to the Mako II T box by clicking the Send Cal button Rev D Page 20 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction NOTE TRIMS ARE NOT UPDATED OR SAVED IN THE SYSTEM UNTIL THE SE
63. tems To access the selections 1 Verify that 6 or 8 button HG system is selected on Joysticks tab Rev D Page 15 3 12 2012 Copyright 2010 by Cirus Controls LLC All Rights Reserved No part of this material may be reproduced without the express written permission of Cirus Controls LLC for each reproduction 2 Click on custom tab 3 Select the first button color you wish to customize and check activate custom mode box 1 Custom configure hydraulic functions use pull down menu to select the hydraulic function you wish to assign to a particular axis x y or z on that button Continue making selections until all hydraulic functions are assigned to a button and axis 2 Finally click send cal to upload the configuration to the Mako box and save your configuration file Maka Coptian allan Took ais HOW CUSTOM CONFIGURATION WORKS Joysticks Global Hoist A2 Plow 44 Wing B Blade Custom Float Modes Remote Slave Red Button Mode Green Button Mode Blue Button Mode X PLOW left gt Inactive WING HEEL up do PLOw up down v v mactive WING TOE up dow gt WING HEEL up dox v Pal inactive PLOW up down Each Mako has 16 valve outputs that are broken up into 8 groups of 2 Each group consists REUS Cask ace T Activate Custom Mode RENS MER of a hydraulic ram in and out The in and out motion of the ram could be controlling plow IUBE MGE SERIE HE s
64. the task at hand for maximum safety and efficiency Trims can be set at the outer limits of the electro hydraulic system s capability for proportional control of motion or they can be narrowed to a tighter range of control The larger the difference in voltage between the minimum and maximum settings the larger the range of movement of the control joystick and the finer degree of proportional control of motion is available to the operator Minimum Trim the minimum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to begin to move the implement selected This voltage value will vary based on the valve coil in use the size of the hydraulic system the size of the hydraulic cylinder and the weight of the implement dump body plow wing etc Minimum settings can only be determined at operating engine RPM s with hydraulic fluid warmed to its normal operating temperature Maximum Trim the maximum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to reach the maximum speed of motion of the implement intended This voltage value will vary based on the valve coil in use the size of the hydraulic system the size of the hydraulic cylinder and the weight of the implement in use dump body plow wing etc and is normally pre set at the factory Typical Settings largest difference between min and max settings choosing these settings results in the largest amount of pr
65. this is complete start the truck and repeat The implements should now move when each function is selected The speeds of each function can be tailored using the Mako II Trim configuration tool which is described in the Trimming Step 4 Channel Safe External Shorts and Opens Protection Mako II includes an external wiring detection feature called Channel Safe In event that wiring external to the Mako II system develops a shorted or open circuit Mako II will warn the operator when he she attempts to move the joystick with the safety trigger depressed a Open Circuits include broken wiring or not plugged in up to the hydraulic coil b Short Circuits include damaged hydraulic coils or cables shorting out Fault Indication Uni Grip 620 820 PLOW WIHG OUTPUT HOIST FAULT BLADE Fault Indication Uni Grip 412 Multi Stix 216 320 e LED labeled output fault is lit when the safety trigger is depressed and the joystick is moved LED turns off when stick returns to neutral position Step 3 Configure the Joystick and Buttons Joystick Damage Prevention Joysticks can by damaged by incorrect wiring Joysticks are installed wired and tested at the factory and must not be wired in the field by anyone other than a qualified technician Do not plug in or un plug either joystick harness with power on or joystick may be damaged and warranty will be voided All Uni Grip and Multi Stix j
66. ton will operate the same set of functions Mode Buttons Act as Safety Trigger Uni Grip 620 amp 820 For Uni Grip systems with LCD displays 6xx or the 8xx systems Mako II allows you to use the buttons as momentary contacts for controlling hydraulic functions In this mode the button must be selected and held down to operate a function The safety trigger becomes inactive if this function is configured using Mako Trim To re assign the mode buttons from latched connections which require the safety trigger to actuate the function to mode buttons as momentary contacts which then become their own safety triggers since they must be held down to operate check the box on Mako Trim Configure joystick in always live mode Uni Grip 620 amp 820 For Uni Grip systems with LCD displays 6xx or the 8xx systems Mako II can be configured so the joystick is always live for one of its standard function groups In this mode the pistol grip safety trigger or the buttons do not need to be depressed to actuate the mode assigned Caution Use of this mode increases the chance that an operator can move a plow un intentionally For this reason Cirus Controls recommends that always live mode be left disabled for maximum operator safety To configure your system in always live mode 1 Open Mako II Trim and check the box labeled buttons act as trigger 2 Select the function you wish to operate in the always live
67. trols LLC for each reproduction Bang Bang Control the ability to control motion of a plow as either fully on or fully off resulting in a single speed of motion determined by the hydraulic system no operator control Minimum Trim the minimum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to begin to move the implement selected Maximum Trim the maximum signal voltage delivered to the coil necessary to result in enough flow of hydraulic fluid to reach the maximum speed of motion of the implement intended Float Function the automatic removal of hydraulic down pressure on a plow wing or blade using the joystick that allows plow to float on the road with only its weight pushing down Active Mode the joystick mode that has been selected by the operator allowing him to move the device assigned to that mode Button Assignment the device to which that joystick button is assigned Example the green button is assigned to operate the plow Button assignments may only be changed by re configuring the Mako II controller No Button Mode the joystick control mode that does not require a button to be pushed When assigned to a device this mode operates without pushing one of the joystick buttons Device movement is possible after depressing the joystick safety trigger Appendix C Additional Features Options HLSW100 MK Hoist Limit Sensor with Keyswitch Body Lock locks out
68. witch minus Joystick movement in the plus direction for the chosen axis actuates the switch chosen under switch plus Any or all three joystick axes x y amp z can be assigned to switch functions Click close when complete 6 Finally click send cal to upload the configuration to the Mako II box and save your configuration file Companion Hammerhea setup 1 Configure all switch functions and names as you want them 2 Match the Hammerhead ID to the Target ID used in the Mako II box 3 Upload the configuration file to the Hammerhead Configuration of both systems is complete d To electrically link the HammerHead and Mako II systems 1 Plug one end of the Cirus Bus cable HH 1001 into the bus port on Mako II and the other into the bus port on Hammerhead Step 4 Set Up for Operation Trimming Overview of Trims for Proportional Control of Motion Feathering Setting trims is the process of setting minimum and maximum signal voltages for the valve coil that result in a fine tuning of the range of proportional control available to the operator Proportional control of motion allows the operator to move the control joystick a small amount to control low speed movement and a large amount to control high speed movement When properly set the operator can feather the control joystick and move the implement plow dump body at the rate of speed that is appropriate to
69. ycle After 5 seconds the Mako II will recognize the failed joystick or axis disable all outputs and light the LED Diagnostics tool for 3 axis joysticks Uni Grip 820 amp 620 From the joystick test screen one can verify if the Uni Grip joystick is sending its proper signals With the joystick in its neutral position no bars are displayed on the screen As you move the joystick in the positive direction you will see the bar grows the further from neutral you get or decrease as you move back to neutral This display of signal will be the same for each joystick axes of motion If a joystick axis is bad there will be a bar extending to max while the joystick is in the held neutral position To exit the joystick test screen simply press the trigger and the Mako II will return to normal running mode but the failed axis will stay disabled by SafeStik UMI GRIP CONTROL MODES Lore TIN TEST PLOW WING INACTIVE HOIST Uni Grip 412 System Description The Uni Grip 412 joystick is paired with the Mako II plow control giving the operator the ability to control up to three independent devices using a single joystick Trigger Safety Switch the joystick will not operate a device unless the trigger safety switch is engaged This safety feature prevents accidental movement of devices 3 Selectable Device Choices once the plow control is configured the operator then chooses the operating mode on the joystick by select
70. z MakoiD 0 sj Red Button Green Button Hoist port v Plow pot v No Button Default Inactive x Mode Buttons Act As Trigger r E ES Il Green Bar connected and listening see progress bar for status of data transfer Rev D Mako Configuration Tool Joysticks Global Hoist A2 Plow A4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 4 Button HG zi Mako ID 0 El Red Button Green Button Hoist port A Y Plow port X No Button Default Inactive gt Mode Buttons Act As Trigger r _ I I Send Cal Get Cal Reset Blue Bar serial port ok check cable and serial port number Change to another serial port and try connection again Mako Configuration Tool Joysticks Global Hoist A2 Plow 4 Wing B Blade C Custom Float Modes Remote Slave Select Joystick Option 6 Button HG x 10 0 2 Green Button Blue Button PlwipotA v WingipotB v Label PLOW Label WING Red Button Yellow Button Hoist port A Blade Label HOIST BLADE Blast No Button Default Made Inactive Labet Always Live Mode um x Mode Buttons Act As Trigger 0 Dowload Fale on COMS 1 1 SendCal Get Cal Progress 0 Red bar during download download fail Reset connection amp cycle Mako II

Mako II Operation Manual

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