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Honeywell HC900 Process Control Utilities User Manual

1. 44 HC900 Process Control Utilities User Guide Revision 10 September 2013 PC Comm Ports and Connections Remote Loopback Test If you selected Network Select the Current PC to Controller Connection Settings Address of the controller from the drop en Kim down menu on mitit a Address H Loge Bask Sterenes 1164 7 Protect PACTIS ur Speed bosk His You can run a loopback test BEEE Loop Back You can view and reset the communications statistics Q Statistics Remote Loopback Test Remote Loopback tests the connection between the PC and the Controller Running the test Click on the Loopback icon on the Utilities Worksheet Window Biith The Remote Loopback Test dialog box will appear Click SEND The Status line will read Instrument Responded Correctly or Instrument did not Respond check the connections Click Close Remote Access Overview The Process Control Utilities software supports Remote Controller Access via dial up modem An external modem is required at the controller and is connected to the standard RS 232 configuration port If a modem is already installed on the PC the Process Control Utilities will notify you that it exists Remote Access functions include on line monitoring Live Monitor Overview Uploading and Downloading Configurations Procedure Click on the Utilities tab Click on a Comm Port under PC Port Setup that indicates a Modem el
2. 104 HC900 Process Control Utilities User Guide Revision 10 September 2013 Recipes Variables Introduction Recipes Variables Introduction Each recipe consists of Variables and carries its own unique recipe number and name for identification The names are descriptive references aliases and uniqueness is not enforced Unique names are recommended to avoid operator confusion The selected Variables were assigned during the Function Block Diagram Configuration It is possible to edit the setting of any recipe Variables through the Recipe Setup display at the operator interface This means that an operator can adjust individual ingredient amounts in the recipe but the ingredients item s Variable Name the order of the ingredients and the recipe s number and name are under configuration control The recipe variable list is configured using the Process Control Utilities application An operator will be able to change individual item values through the Operator Interface For automatic loading of a setpoint profile in addition to other variables a variable representing a profile number may be included in the recipe This would also apply to a schedule or sequence number Recipe Attributes A recipe is a list of Variables with settings that define the ingredients needed to make a product or run a particular batch The items represent Analog and or Digital Points that were assigned in the Function Block Configuration and
3. Controller is not responding code download failed Could be caused by communication loss or controller power failure Restart code download again Failed to put instrument into loader transfer mode Could be caused by communication loss or controller power failure Restart code download again Failed to get controller status Could be caused by communication loss or controller power failure Restart code download again Unexpected controller mode Code download will abort The controller will now reset Could be caused by communication loss or controller power failure Restart code download again Failed to get expansion rack status Could be caused by communication loss or controller power failure Restart code download again FLASH erase failure Replace the controller card The controller has a hardware problem Replace the controller card FLASH programming failure Replace the controller card The controller has a hardware problem Replace the controller card FLASH memory failure Replace the Controller card The controller has a hardware problem Replace the controller card An incomplete code download has been detected Do not remove controller power Removing controller power could result in damage to the scanner card s A previous code download was aborted or failed Code download will proceed using the selected file An incomplete code download has bee
4. Expansion UO Comm Diagnostics except C30 CPU Toggles the Expansion I O Comm Diagnostics window that lets you view the expansion port parameters and values Host Connections Diagnostics Toggles the Host Connections window that lets you view the host connections parameters and values Peer to Peer Diagnostics Toggles the Peer to Peer Connections Diagnostics window that lets you view the Peer to Peer parameters and values Function Block Monitor Toggles the Monitor Function Block window that lets you monitor key parameters of the selected Function Block Forced Blocks Window Toggles the Forced Block Summary Window Window that lets you see all the function blocks that have forced outputs All Function Block Windows Lets you toggle the function block windows that are open Display or Hide 128 HC900 Process Control Utilities User Guide September 2013 Revision 10 On Line Monitoring How Do Start Monitoring ICON Function Window Comments All Pins Lets you toggle display hide monitoring values numeric or On Off ES state at all input and output pins that are shown All Monitor Lets you toggle the Monitor windows that are open Display or Hide Windows How Do Start Monitoring Procedure Either upload the configuration from the controller to your PC or Open the file from disk that matches what s in the controller Process Co
5. E Mail Notification opens the E Mail Notification dialog box It lets you view up to three E Mail addresses per controller configuration for Alarm and Event notification There are two tabs on the dialog Box General Tab FROM The Controller name is configured by the builder of the Configuration file Read Only SUBJECT Event Subject up to 31 characters Alarm Subject up to 31 characters To List Tab 3 configurable E Mail addresses 32 characters per addresses Each Email address has checked the Alarm Event priorities you want the E mail address to receive Events do not have multiple priorities like alarms because they are considered at a priority lower than all alarms Alarm priorities were set during Alarm Group Configuration under Alarm Details 2 Low Priority Alarm 3 Medium Priority Alarm 4 High Priority Alarms 5 Emergency Alarm The priority of an event is always indicated as 1 see Event Configuration Attention See Set Controller Network Parameters and follow the wizard to set up a SMTP mail server IP Address Examples Somebody somewhere com receives only priority 5 Alarms only the check box for 5 is checked Aperson somewhere com receives all Alarms and Events all 5 boxes are checked People somewhere com receives only Events only check box for 1 is checked 52 HC900 Process Control Utilities User Guide Revision 10 September 2013 Controller Worksh
6. Organize New folder ES e k Favorites Name Date modified Type E i Save As PAR c30r4_4 cde c30r6_0 cde c305Sr6_0 cde c50r4_4 cde Ce Dote c50Sr6_0 cde c70r4_4 cde c70Sr6_0 cde 7 3 2013 3 49 PM 3 19 2013 3 28 PM 2 21 2013 2 40 PM 7 19 2013 2 05 PM 6 11 2013 7 27 AM 3 20 2013 4 17 PM 7 4 2013 4 20 PM 7 18 2013 4 17 PM 7 22 2013 9 28 AM c70Sr6_0 2 cde 7 37 2013 am HODesigner sl d gt File name Hcd_Config5 cde z Save as type Designer Software Files cde 7 Designer Software Files cde Hide Folders File folder T Libraries HCDesigner HCDesigner P Administrator on WIN7PI E Local Disk C HCDesigner HCDesigner Gia Network HCDesigner HCDesigner HCDesigner HCDesigner cde 1HC900 C30 Rev 6 0x Files cde HC900 C30S Rev 6 0x Files cde HC900 C50 Rev 6 0x Files cde HC900 C50S Rev 6 0x Files cde HC300 C70 Rev 6 0x Files cde HC900 C70S Rev 6 0x Files cde HC300 C75 Rev 6 0x Files cde IHC900 C755 Rev 6 0x Files cde All Files Type in the new file name in that field From the drop down menu in the Save as Type field select the configuration type depending on the controller you have If there are no unconnected inputs that need to be set to OFF or 0 and no I O blocks with unassigned I O addresses the data is saved automatically and the remaining steps can be skipped If there are unconnected input
7. Revision 10 HC900 Process Control Utilities User Guide 107 September 2013 If it is a digital variable select ON or OFF from the drop down menu in the Value field as a digital state for the variable Repeat this procedure for each recipe variable desired for the recipe you are configuring Click OK The length of the Recipe number of variables will appear in the Recipe Pool Click CLOSE on the Recipe Pool dialog box to complete the configuration Recipe Properties The Recipe Properties dialog box contains fields for you to view e arecipe name e adescriptor of 16 characters 108 HC900 Process Control Utilities User Guide Revision 10 September 2013 Setpoint Profiles Create Edit Setpoint Profile File Setpoint Profiles Create Edit Setpoint Profile File Creates edits a setpoint profile be saved as a file PRF File can be downloaded to the setpoint profile pool A profile in the pool can be edited or loaded into the controller s active configuration Step Item Action Description Select File Open Lets you choose a PRF file to edit After selecting file the Profile Editor appears OR Select File New Choose a new file type box appears Select Recipes tab Recipe types appear Select Setpoint Profile The Profile Editor appears THEN Name and Identify the profile Description Properties This function lets you set the properties for the profil
8. Click on the Cal CJ button to initiate the calibration The status of the calibration is displayed in the Instrument Status section of the dialog If the calibration is successful the Save Cal button will be available Click on the Save Cal button to save the current CJ calibration If the calibration fails a message will be displayed in the Instrument status section Click on Close to close dialog Revision 10 HC900 Process Control Utilities User Guide 89 September 2013 Note Click on Restore Factory Calibration button to do same NOTE Refer to the Calibration section in the HC900 Installation and User Guide for additional Hardware details Calibrate AO Channel The Calibrate AO Channel option allows you to calibrate the selected AO to ensure that the 0 and 100 values selected during configuration are actually correct ATTENTION You should not access the Utilities Calibrate Controller Analog I O display while the Ol calibration display is being displayed or vice versa Calibration can t be done as long as both displays are shown user must exit either display to do a calibration To calibrate an AO Channel 1 Enter a Rack Module and Channel 2 Click on Select Output The program will then poll the controller to see if the selected AO exists 3 The Cal 0 button is now available Measure the actual output of the AO at the terminal block with a meter and enter the measurement into 0 Measured Click on Cal
9. Sequences Create Edit Sequence File Sequences Create Edit Sequence File Creates edits a sequence be saved as a file SEQ File can be downloaded to the sequence pool A sequence in the pool can be edited or loaded into the controller s active configuration Step Item Action Description Select File Open Lets you choose a SEQ file to edit After selecting file the Sequence Editor appears OR Select File New Choose a new file type box appears Select Recipes tab Recipe types appear Select Sequence The Sequence Editor appears THEN Select a Reference A sequence must have a configuration to give it context Select Configuration an open configuration from the pull down list If none available select Open Configuration to open one The configuration will open Click back to Sequence Editor and select the reference configuration Name and Description Identify the sequence Properties Sets properties for the sequence such as jog step and time units Add Adds a step to the sequence Time Length of time for the segment SP1 SP8 Setpoint values at the start of the segment State State number for each step of the sequence A state may be selected multiple times in the sequence Since time is an attribute of the sequence the state may be activated for a different time period each time it is selected The order does not have to be
10. A Configuration File contains a Control Strategy that you have created best suited for your application All Open Configuration Files appear in the Browser Window Recipe File A Recipe File refers to one of 4 types of user files a Recipe file consisting of Variables only a Setpoint Profile a Setpoint Schedule or a Sequence Data Storage File A Data Storage File contains a data storage schedule for loading at the operator interface via storage media Revision 10 September 2013 HC900 Process Control Utilities User Guide Term Definition Function Blocks A Function Block is a unit of software that performs a set of operations on its Input Signals and Function Block parameters and produces Output Signals These output signals can be configured as inputs to other blocks whose output parameters can be configured as inputs to other function blocks and so on Main Window The Main Window contains Menus toolbars and worksheet window plus other items that help you navigate through the application Menu The Main Menu is a top level menu for this application You select highlight a menu and then choose a command from the drop down menu Choosing the command carries out the action Status Bar The status bar is located along the bottom of the window It indicates information about the current window the time the date download upload monitoring and network information This status ba
11. Batch is started stopped only through the operator interface s Data Storage Control Menu defaults to Stop on configuration download ANY DIGITAL TAG Batch is started stopped only through the on off state of the selected Digital Signal It will not appear on the operator interface s data Storage Control Menu For detailed information concerning Data Storage Enable refer to Data Storage Enable Conditions Alarm File Enter a File Name There is a maximum of 8 Alpha Numeric characters DOS File Name Name restrictions Alarm File Enter an Alarm File Record Limit number of from 150 to 1500 Record Limit Event File Enter a File Name There is a maximum of 8 characters Name Event File Enter an Event File Record Limit number of from 150 to 1500 Record Limit Data Type This enable signal turns storage on and off for Alarm Events Enable Signal From the pull down menu select NONE Alarm Event Storage Enable is started stopped only through the operator interface s Data Storage Control Menu defaults to Enable on configuration download or ANY DIGITAL TAG Alarm Event Storage is started stopped only through the on off state of the selected Digital Signal It will not appear on the operator interface s data Storage Control Menu For detailed information concerning Trend Storage Enable to Alarm Event Storage Enable Conditions Storage Mode From the pull down menu select a Storage
12. start stop storage to file On Demand sampling 64 HC900 Process Control Utilities User Guide Revision 10 September 2013 Data Storage Point Log Storage Configuration Configuration Procedure Select the POINT LOG tab on the Data Storage Editor dialog box Active Field Description Batch Enable Signal This signal starts and stops storage for Point Logs configured for Batch storage It does not affect Continuous or On Command storage selections From the pull down menu select NONE Batch is started stopped only through the operator interface s Data Storage Control Menu defaults to Stop on configuration download ANY DIGITAL TAG Batch is started stopped only through the on off state of the selected Digital Signal It will not appear on the operator interface s data Storage Control Menu For detailed information concerning Data Storage Enable refer to Data Storage Enable Conditions Enable Signals File name Enter a File Name There is a maximum of 8 Alpha Numeric characters DOS File Name restrictions File Record Enter a File Record Limit number of between 2000 and 5000 Limit Tag List From the Tag List drop down menu select the type of signals you want the tag list to display Click on a Tag Name and click ADD gt gt The tag name will be added to the Selected Tags list Selected Tag Scaling Signals List Scale each tag selected for High and Low value
13. Download File dialog box e DO NOT cycle the controller power and DO NOT remove the battery e Check the physical connections e Check for power failures e Restart the download from the beginning Download Firmware Error Messages This is a list of possible error messages that could be displayed as the result of a Download Firmware failure Error Message What to do Instrument must be in PROGRAM Put controller in program lock mode before starting LOCK mode to perform this operation code download Instrument s battery missing or dead Replace controller battery before starting code download Missing loader binary file Could not open the loader file Make sure the loader s19 file is in the same directory as the firmware file to be downloaded Could not open firmware update file Make sure the firmware file is present in the directory selected 36 HC900 Process Control Utilities User Guide Revision 10 September 2013 File Management Download Firmware Error Messages Error Message What to do Programming is not required the downloaded version matches the code in the controller The version in the controller matches the version that was downloaded The downloaded file is corrupted The firmware file was bad Replace the firmware file Failed to complete file transfer Could be caused by communication loss or controller power failure Restart code download again
14. Instrument responded to the wrong message Check that there isn t more than one device with the same IP or Modbus address trying to communicate with the Controller Controller communication port is in use by other device s Instrument responded with an error code Take note of any error message dialog boxes that may popup while communicating with the Controller e g While Monitoring Attempt any corrective action based on the reported errors Contact Technical Support if the problem continues Link Errors Count of messages that could not be interpreted by HC Utilities Typically these occur when the response message contains garbled data Check physical connections between the Controller and the PC If you are using a modem or a serial cable this error may be the result of line noise 46 HC900 Process Control Utilities User Guide Revision 10 September 2013 PC Comm Ports and Connections Communications Statistics Physical Errors Count of hardware type errors These typically occur when the Controller doesn t respond Check cable and other hardware connections If using a modem or a serial cable verify the cable connections and baud rates of all pieces Revision 10 September 2013 HC900 Process Control Utilities User Guide 47 Worksheets Overview What is a Worksheet Worksheets Overview What is a Worksheet A Worksheet is a logical partition of a configuration fi
15. Refer to the Rack Diagnostics diagnostic failover for more details Diagnostic may prevent a failover Multiple Racks More than one Rackis Diagnostic may causea Refer to the Rack Diagnostics reporting a diagnostic failover for more details Diagnostic may prevent a failover Lead CPU The Lead CPU is None Refer to the Lead CPU reporting a diagnostic Diagnostics for more details Reserve CPU The Reserve CPU is None Refer to the Reserve CPU reporting a diagnostic Diagnostic for more details Serial Port S1 orS2 There is a diagnostic on None Refer to the Serial Port S1 or the Lead CPU Serial Serial Port S2 Diagnostic Port S1 or S2 Screen for more details Network E1 or E2 There is a diagnostic on None Refer to the Network Port the Lead CPU Network Diagnostic Screen for more Port E1 or E2 details Scanner Link Lead CPU is reporting a None Refer to the Lead CPU diagnostic on the Diagnostic and the Scanner Scanner Link Link Diagnostic screens for more details Redundancy Link Lead CPU is reporting a None Refer to the Lead and diagnostic on the Redundancy Link There is a problem with the communications between the Lead and Reserve CPUs Reserve CPU Diagnostic screens for more details Check the Redundancy Link Diagnostic screen for more details Memory Diagnostic See CPU Diagnostic for possible values Real Time Clock Diagnostic See CPU Diagnostic for possible values Communication Port Diagnostics
16. Serial 232 I Use Modbus RATU Speed bps 28400 sl Detect OK Cancel Note The serial comm ports are configured to default to Honeywell ELN protocol If a user configures a serial port to use Modbus RTU slave protocol the Serial 232 box may be checked for HC Designer to communicate via this protocol 3 The Serial CommPort Button will now show an icon indicating that the port has been set up 4 For Advanced Network Setup click on the MORE gt gt button at the bottom of the Serial Comm Port Properties dialog box Number of Retries before Abort Enter a decimal value Retry Delay Enter a value in milliseconds Timeout Enter a value in milliseconds Note It is not recommended that you set the values lower than those shown in the dialog box since it may cause some communications operations to fail Press Reset button to reset these fields to their default values r Advanced Network Setup Retries fi Retry Delay fio mS Timeout 1500 mS Reset Revision 10 September 2013 HC900 Process Control Utilities User Guide 43 Setting Up a Serial Comm Port with a Modem PC to Controller Connection Settings Modems must be Installed in MS Windows Click on the Serial Comm Port Setup button that contains an image of a Modem The Serial Comm Port Properties Dialog Box will Open Click the Enable Port box There is NO Baud selection because the speed is
17. The Serial Comm Port Properties dialog box opens Click on the Enable Port box Revision 10 HC900 Process Control Utilities User Guide 45 September 2013 From the Port drop down menu select COMx MODEM Gi Dial will appear next to the Statistics button Click on this icon and the Select the Number To Call will appear To Hang Up a call select Hangup Modem from the File Menu in the Main Menu A message will ask you to confirm that you want to hang up Communications Statistics The Statistics button on the Current PC to Controller Connections Settings will launch the Communications Error Summary dialog box The summary statistics are shown below Communication Error Summary EN Number of Comm Attempts Receive Overrun Errors Link Errors 0 0 API errors 0 0 0 Physical Errors See the table below for corrective action for each communication error Click on Reset to change the statistics to 0 Error Reason Number of Comm Attempts Count of messages sent down to a Controller Receive Overrun Errors A count of Controller response messages that were longer than expected Make sure you have the latest version of HC Utilities and that it is compatible with the Controller version Contact Technical Support if the problem continues API Errors The number of Application Errors are typically errors reported by the Controller Common reasons for this error
18. determined by the controller s modem Click OK For Advanced Network Setup click on the MORE gt gt button at the bottom of the Serial Comm Port Properties dialog box Number of Retries before Abort Enter a decimal value Retry Delay Enter a value in milliseconds Timeout Enter a value in milliseconds Note It is not recommended that you set the values lower than those shown in the dialog box since it may cause some communications operations to fail Press Reset button to reset these fields to their default values For Telephony Settings click on the MORE gt gt button at the bottom of the Serial Comm Port Properties dialog box Click on a radio button to select one of the following two options No Timeout No timeout is performed and the application will stay connected until you Hang Up Connection Timeout Enter in the active field in minutes how long the application will leave the line open before hanging up automatically The Modem will hang up if there is no communications activity for this amount of time Serial Comm Port Properties x COM2 I Enable Port Modem Standard 28800 bps Modem Advanced Network Setup Retries 7 Retry Delay 10 mS Timeout 7500 mS Reset r Telephony Settings C No Timeout Connection Timeout 30 minutes After setting up your PC Network and PC Serial Comm Ports Select a Port from the drop down menu Current PC to Controller Connection Settings
19. e Engineering Units and Al Input range e Signal Tag of primary output pin if present a hot link when clicked finds the signal tag on the Function Block Diagram e Signal Descriptor of primary output pin if present This assignment summary is built and updated dynamically on the worksheet body It can be printed from the toolbar Icon Controller Configuration Toolbar Click on ICON to open a dialog box ICON Function Dialog Box Comments E Print Click to open the standard Print dialog box Worksheet A ae Fill in appropriate fields Printed Output is the I O Summary as viewed on the worksheet To display each page as it will look when printed click Print Report Preview on the File menu mmm Controller Click to open the Controller Identification dialog box eae Also indicates controller type and revision read only E Mail Click to open the E Mail Notification dialog box Notification Two Tabs on Dialog Box General FROM name displayed for convenience read only and SUBJECT information 31 character configurable text Revision 10 HC900 Process Control Utilities User Guide 51 September 2013 To List up to 3 configurable E Mail addresses For each Email address check an Alarm Event priority See E Mail Notification g Unlock Click to open the Unlock Worksheets dialog box Enter a password and click Worksheets Unlock to unlock all worksheets
20. module diagnostic is posted The sensor T C RTD Check terminal or mV source is failing block connections burnout checks A BAD CHANNEL UO module Replace source diagnostic is posted element Replace module Two conditions can create Improve ventilation this failure to rack 1 Both cold junction Replace Al module sensors are failing to convert 2 The CJs are converting properly but their differential is greater than 10 degrees C In either case a HI CJ TEMP I O module diagnostic is posted One of the Cus is Improve ventilation indicating a temperature to rack reading above 70 degrees C AHI CJ TEMP I O Replace Al module module diagnostic is posted One of the cold junction sensors is failing to convert The temperature compensation for the thermocouple readings could have a slight error because only the good CJ is being used in the temperature calculation The AO block s input is greater than the block s configured high range value Revision 10 September 2013 HC900 Process Control Utilities User Guide 163 Channel Sensor Status Al Clamp Low Disabled y Failed to convert H Forced y No Channel V Available No Comm H Over current Over range H Sensor amp Range V type not available AO DI Ni Ni Ni y y Channel type DO TPO TPSC PI Ni y d UNENEE y d PO H QUAD YN N YN N Possible Cause User Action The AO block s input is less than the block s
21. variables RCP Set Point Profile PRF Set Point Schedule SCH Sequence SEQ When part of a configuration s recipe pool a recipe is not saved as a separate file but is saved in a slot in the pool as part of the configuration CDE Any recipe can be accessed in the configuration s recipe pools and saved as its own recipe file if desired Recipes Menu Accesses all recipe pools To learn about the different recipe types read Recipe Overview Menu Selection Function Allocate Recipe Allocates the controller s memory for the four recipe types This is the number of Memory recipes that can be stored in the controller s four recipe pools Recipes in these pools can be loaded and run by Recipe Selection Blocks Programmers Schedulers and Sequencers As recipe memory usage increases less memory is available for other parts of your configuration such as function blocks Recipes Variables A recipe variables is a list of Variables with settings that define the ingredients needed to make a product or run a particular batch This selection opens the Recipe Pool dialog box and allows viewing adding editing and printing of Recipe details You can save the selected recipe item to a file open a recipe file and insert it into the pool and download the selected recipe item to a controller s recipe pool Setpoint Profiles Setpoint Program Profile configuration provides a quick and easy way to create edit
22. 10 September 2013 Diagnostics Controller Ports Diagnostics IS This window can be launched from the Utilities Worksheet The Network Port Diagnostic Summary dialog box will appear It shows Port Status Diagnostics Statistics and parameters for the Ethernet Network Port The summary will provide status of the parameters shown in the list Click on X to exit box Refer to Network Port Diagnostics Status Indicators for status indications possible cause and actions to correct the problem Network Port Diagnostics Parameter Value Port Diagnostic Controller Name Network Name Local Alias MAC Address Network IP Address Subnet Mask Gateway Address Good PEER2 UMC900 TEST ARTS CONTROLLER 00 40 4F FF FF FO 164 145 185 57 255 255 255 0 164 145 185 1 Outgoing Email SMTP Server Address 129 30 223 2 Network Port Diagnostic Status Indicators The Network Port Diagnostic Summary dialog box will provide status of the parameters shown in the list Value Possible Cause Controller Action User Action Good N A N A N A Network Controller network Rack 1 monitor block s COMPORT Correct the setup problem Setup Error names determined on network are illegal DIAG is set to FAILED Rack 1 monitor block s RACK OK pin is turned off ASYS block s HW OK pin is turned off No IP DHCP and IP Same as above Ifa DHCP server is present Address
23. Click the Cal Speed button A dialog box will appear warning that the speed calibration will move the motor Press OK to start or Cancel to abort The status will change to indicate that the motor is currently undergoing speed calibration The feedback area will indicate movement and direction of the motor The progress bar will indicate progress Time Remaining Click the Save Cal button A dialog box will appear that confirms the Motor Calibration Values Press OK to save the values or Cancel to abort The status will change to READY and indicate that the PPO Calibration has been saved A message box appears indicating that the calibration is complete 94 HC900 Process Control Utilities User Guide Revision 10 September 2013 Set Point Programming Terms and Definitions Set Point Programming Terms and Definitions Term Definition Auxiliary Analog Value In addition to the main ramp and soak output value a second analog value is available for each step of the profile This output is a fixed soak value which may be used to provide a setpoint value for a secondary control loop in the process An example would be a ramp and soak temperature program combined with pressure setpoints for each step of the profile Cycles A portion of a profile or the entire program may be repeated up to 100 times or indefinitely as specified in the program Cycles count value Engineering You must assign a descriptor co
24. Designer Configuration cde e D the Main Toolbar Data Storage dss Shortcut CTRL O eens Fe All Files Navigate to folder where the file is stored Click on the desired file name then click OPEN or From the File menu select one of the most recently opened file listed above the Exit item Saving A Configuration File To Save an Existing File Step Action 1 Click SAVE from the FILE menu or from the Main toolbar El 2 If there are no unconnected inputs that need to be set to OFF or 0 and there are no I O blocks with unassigned I O addresses then the data is saved automatically and the rest of the steps may be skipped 3 If there are unconnected inputs that have not been previously set to OFF or 0 and or there are I O blocks with unassigned I O addresses the Process Control Designer will notify you of the situation and ask if you want to see a list of unconnected inputs and or a list of unconfigured UO blocks 4 Click Yes to view the summary of unconnected inputs or unconfigured I O blocks 5 Click Log File to save the list to a text file if required Revision 10 HC900 Process Control Utilities User Guide 29 September 2013 To Save a New File or Save the File as a New Name Step Action 1 Click SAVE AS from the FILE menu The Save As dialog box appears i saveas xl fee E ad O amp K C TestConfgs A search Testconfos
25. Editor Recipe Pool When you select Recipes from the Recipe menu the Recipe Pool dialog box will be displayed You can view Recipes in the pool You can save a configuration s recipe to a file and then edit the recipe file Allows you to view but not edit or create new recipes in the pool You can save a configuration s recipe to a file and then edit that recipe file Revision 10 HC900 Process Control Utilities User Guide 105 September 2013 Recipe Properties The Recipe Properties is merely a name assigned to the recipe which will be added to the pool You can also include a descriptor Recipe Setup EDIT Recipe Set Up or Edit consists of selecting Variable names assigning an analog value or digital state and adding them to a list of Recipe items Create Edit Recipe Variables File Creates edits a group of variables to be saved as a file RCP File can be downloaded to the recipe pool A recipe in the pool can later be edited or loaded into the controller s active configuration The file assumes that the variables are in a certain order in the configuration Make sure that this order is preserved when loading into a controller s active configuration Changes to variables via deletions renaming or re directing may affect the recipe content Step Item Action Description Select File Open Lets you choose an RCP file to edit After selecting file the Recipe Editor appears OR Select Fi
26. Event Labels Eight character labels are also provided for the Digital Event block irst will aid you in the setpoint schedule configuration process These labels will appear in the configuration dialog boxes Associated Blocks Setpoint Scheduler Blocks Setpoint Programmer Blocks Setpoint Schedule Overview Introduction Setpoint Schedule configuration provides a quick and easy way to create edit and save different Setpoint Schedules for the Setpoint Scheduler SPS control blocks in the configuration An operator can interact with the configured schedules through the Setpoint Program Operate display at the Revision 10 HC900 Process Control Utilities User Guide 99 September 2013 operator interface or operation can be directed through integral actions connected by Softwiring functions Setpoint Scheduler Display Configuration ATTENTION Before you proceed with the Setpoint Schedule assign the appropriate labels for the Setpoint Scheduler displays Assigning these labels first will aid you in the schedule configuration process See Setpoint Scheduler Function Block configuration These labels will appear in the configuration dialog boxes Configuration Functions Basic functions that you will use to configure a Setpoint Schedule Create edit Setpoint Schedule Under File New or File Open you can access the Schedule Editor to create or edit a setpoint schedule Setpoint Schedule Pool The
27. Link Redundancy System Status Indicators The Redundancy System Diagnostics dialog box will provide status of the parameters shown in the following list Parameter Value Possible Cause Controller Action User Action Redundancy Available Normal operation NA NA Status No RSM module Switch on RSM is set The controller will continue Make sure switch is in detected between two positions to operate with a missing desired position RSM Automatic failover is ete is not stil possible if required Install RSM module Replace RSM RSM Module has failed RSM switch is RSM Switch is The controller will continue Replace RSM bad indicating an invalid to operate with a bad RSM position Automatic failover is still possible if required UO comm error Reserve CPU is The lead controller will Verify all cabling on reserve unable to communicate continue to control the between the reserve with one or more of the process Failover to the CPU and the scanners VO racks reserve is still possible ifa Replace any Ethernet subsequent failure renders Gett between the the current lead less capable reserve CPU and the I O than the reserve rack s Replace the reserve CPU Replace the scanner CPU Contact Honeywell service Database Not Hardware failure on the The lead controller will Replace the reserve Synchronized reserve CPU continue to control the CPU Hardware failure on the GE DUANE iS NOl Replace the lead CPU e
28. Mode Refer to Data Storage Conventions for mode definitions Revision 10 September 2013 HC900 Process Control Utilities User Guide 67 Rollover Click this box to allow data storage to continue collecting data in a circular storage mode where the oldest data is discarded as new data is collected Clear this box to allow data storage to stop collecting data when the file is full You can configure a Warning Level for Disk Full Warning Level If you do not select rollover enter a percent in the appropriate box 68 HC900 Process Control Utilities User Guide Revision 10 September 2013 Function Block Information Accessing Context Sensitive Help Function Block Information Accessing Context Sensitive Help While in a Controller configuration right click on a function block to access the block s Topic Help Monitor functions Cut Copy Paste functions and Properties Dialog Boxes Right Mouse Click See Right Mouse Click on page 25 Revision 10 HC900 Process Control Utilities User Guide 69 September 2013 Utilities Worksheet Utilities Worksheet Overview Utilities Worksheet Utilities Worksheet Overview This Utility Worksheet has three areas the let you perform a variety of tasks for maintaining the HC900 Process Controller and setting up your PC s Communications Ports Controller Utility Functions The upper part of the Utilities Worksheet contains the Contro
29. New Recipes Select the Recipe tab On the tab click on a radio button to select one of the following Revision 10 HC900 Process Control Utilities User Guide 23 September 2013 ICON Function Dialog Box Comments Recipes Variables Setpoint Profile Setpoint Schedule Sequence Click OK The associated Editor dialog box will appear and a new Opened Recipe File is listed in the File Browser Refer to the specific Recipe type for specifics New Data Storage Select the Data Storage tab On the tab click on a radio button to create a new Data Storage File Open Displays the Open dialog box From the Files of Type drop down menu select a file type Hybrid Control Designer Configuration cde e Hybrid Control Designer Configuration cde All Hybrid Control Designer Files Recipes rcp Profiles prf Schedules sch Sequences seq Data Storage dss HC Controller Backup File f cht UMC800 Version 5 0 Files fbd Navigate to folder where the file is stored Click on the desired file name then click OPEN Opens files and converts UMC800 FBD configuration files Save Saves the active configuration First time save displays the Save As dialog box Print Displays the Print Report Dialog box Lets you choose reports for printing from 5 different categories Controllers Function Block Diagrams Displays Recipes Alarms and Events
30. None 3 DI 1207240 VAC 16 Chan None 4 DI 24 VDC 16 Chan None 5 None None 6 None None 7 None None 8 None None 9 DI 120 240 VAC 16 Chan None 10 DO Lo Current Aly 8 Chan Digital Output 11 DO 120 240 VAC 8 Chan None 12 DO 120 240 VAC 8 Chan Digital Output 4 Rack Diagnostics Power Supply The Power Supply diagnostics provide status of the parameters shown in the list Parameter Value Possible Cause Controller Action User Action Message Power Supply Unknown No rack If under power I O will Determine amp correct Status communication switch to failsafe values cause of communication Loss of Comms failure If not powered un Restore rack powered outputs operation Loss of AC mains Restore AC main power reset breaker Revision 10 HC900 Process Control Utilities User Guide 159 September 2013 Parameter Value Possible Cause Controller Action User Action Message Bad power supply Replace Power suppl Failed scanner2 SES Replace scanner Redundant P S is Single power Status reported No action required if not present supply configuration single power supply Rack continues to rack function properly Redundant Power Status reported If dual power Backplane not supplies installed detected Rack continues to function properly Replace Redundant Power Backplane Replace rack backplane Replace Scanner2 Power Supply No AC Mains on Diagnostic
31. O Comm subsystem The summary will provide status of the parameters shown in the list 172 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Ports Diagnostics Expansion UO Comm Diagnostics Status Indicators The Expansion I O Comm Diagnostic Summary dialog box will provide status of the parameters shown in the list C50 C70 and C70R CPU only Value Possible Cause Controller Action User Action Good N A N A NA Data Link Failure The communications to Related rack monitor block s RACK Use the Ol to determine which rack is a particular rack is OK pin is tumed off experiencing the DLL errors resulting in alotof DLL Depending on the nature of the DLL Verify that the expansion rack errors errors the associated rack should be in the configuration monitor block s module Verify that the jumpers on the scanner diagnostics and pins could be are setup for the correct rack affected address If a hub is used check that all cables are properly connected to the hub proper crossover cables are used and that hub is powered Cycle power to the rack Cycle power to the hub Replace the HC900 C50 expansion rack s power supply Replace the HC900 C50 expansion rack Replace the HC900 C50 expansion rack s scanner board Replace the main CPU Hardware Failure The power up test of the All rack monitor block XIO PORT Replace main CPU modu
32. OR ee eae 2 Force a cold start CPU Diagnostics Good NA NA N A Watchdog Watchdog reset resulting Associated rack monitor Force a cold start from software failure block s RACK OK pinis Upgrade control file software Ges E K s HW OK pin Replace CPU board turned ae j PIN Brout Honeywell Personnel Prefetch Abort CPU failed when Controller performs a restart Force a cold start attempting to fetchan Associated rack monitor Isolate system from noise and de EA the block s RACK OK pin is force a cold start SE tumed off Replace CPU board ASYS block s HW OK pin is turned off Revision 10 HC900 Process Control Utilities User Guide 151 September 2013 Parameter Value Possible Cause Controller Action User Action Address Error The reserved exception Same as above Same as above occurred for an unknown reason Undefine Error Bad Instruction Detected Game as above Same as above Data Abort CPU failed when Same as above Same as above attempting to access data Software Interrupt Software Interrupt Same as above Same as above Error occurred which is not supported by the software Memory Good N A N A N A Diagnostics 5 Day Low Battery Estimated battery Wies Associated rack monitor Replace battery Warning less than 5 days block s RACK OK pin is turned off ASYS block s HW OK pin is turned off Low Battery Battery voltage is low Associated rack monitor Replace batt
33. RTU Master Advanced Setup Advanced Setup for Serial Port 1 Timeout Slave Reply Timeout milliseconds 10 Maximum number of Modbus registers per transaction Read Coil Registers Function Code 1 Read Digital Input Registers Function Code 2 Read Holding Registers Function Code 3 Read Input Registers Function Code 4 Write Multiple Holding Registers Function Code 16 125 Overview The Modbus RTU Master Advanced protocol provides enhanced data throughput for applications where the HC900 is being used in conjunction with a Modbus to fieldbus gateway device In these applications the gateway acts as a Modbus slave to the HC900 controller The Modbus data is connected into the HC900 control strategy using the Modbus Read Modbus Write and Modbus Slave function blocks In order to achieve the enhanced data throughput the HC900 communicates with the gateway using large packets of contiguous Modbus register addresses This packetization technique allows the HC900 to exchange data with the gateway at rates up to the analog cycle rate of the controller depending on the operating characteristics of the gateway device The packet sizes can be adjusted to match the specifications of the gateway slave device Differences from standard Modbus RTU There are several important ways in which the Advanced protocol differs from the standard Modbus RTU Master protocol 1 Under the Advanced protocol the Modbus register data is
34. RUN or PROGRAM mode not Run Locked ATTENTION You cannot download an HC900 C50 configuration to an HC900 C30 and vice versa You must first convert the configuration before doing a download See Converting HC900 configurations Procedure From the File Menu select Open or Upload a file from the controller Select the file cde that is to be downloaded The selected function block diagram will appear in the Active View window Only the active file window can be downloaded From the File Menu select Download or D click on the Download icon on the Main Toolbar w or click on the Download icon on the Utilities Worksheet Toolbar H then select Download Configuration The Download File dialog box will appear Check the Port and Address information for correctness Press START to download the configuration to the configuration buffer The download will begin if the controller is in PROGRAM mode or RUN mode The download will be rejected if the controller is in RUN LOCKED mode or OFFLINE mode 32 HC900 Process Control Utilities User Guide Revision 10 September 2013 File Management Downloading a File to the Controller The dialog box will show Percent Complete After the database tables have been transferred to a configuration buffer select one of the following commands to transfer from the buffer to the controller HOT START the controller will use the new or updated configuration in RUN Mo
35. Recipe Overview Multiple meanings of recipe Loop control users apply the word recipe differently in different contexts There is no industry standard for the word s meaning In a broader sense a recipe is any collection of data specific to a process setup that can be downloaded into and then run as part of controller s function block configuration The following are recipe types Recipe Variables Set Point Profile Set Point Schedule Sequence Notice the first recipe type is also called a recipe The two uses of the word recipe can get confusing In this narrower sense a recipe is a collection of data specifically variables To distinguish it from the broader meaning HC Utilities calls it recipe variables To one user a recipe is a collection of variables to another user a recipe is a set point profile to another user a recipe is a set point schedule to another it s a sequence These different uses of the word recipe are all ok as long as you understand they are all recipes in the broader sense A recipe needs a configuration for context A recipe by itself is useless it must be associated with a specific controller configuration to give it context Therefore when creating or opening a recipe you must specify by name which configuration the recipe applies to Set Point Profiles are excluded from this requirement Recipe type How linked to configuration Recipe Variable tag names Setpoint Pro
36. STATUS is set to BAD for all slaves in the function block diagram Statistical data for all slaves is frozen All slaves in the function block diagram are scanned at the background scan rate Serial Port S2 RS485 default Ol Port Diagnostics The Process Control Utilities provides live monitoring of the S2 RS485 default Ol Port The instrument executes diagnostic routines during instrument start up and during on line operation Select Controller Ports Diagnostics from the Monitor drop down menu then select Serial Port S2 The Serial Port S2 Diagnostic Summary dialog box will appear It shows Port Status Diagnostics Statistics and parameters for the Serial S2 Port default RS485 for Operator Interface This window can be launched from the Utilities Worksheet The summary will provide status of the parameters shown in the list Click on X to exit box Refer to the Serial Port S2 RS485 default Ol Port Status Indicators for status indications possible cause and actions to correct the problem Revision 10 HC900 Process Control Utilities User Guide 169 September 2013 15485 Port Diagnostics Parameter Port Diagnostic Port Status Messages Received Data Link Errors Application Errors Protocol Port Baud Rate Clear Statistics Serial Port S2 RS485 default Ol Port Status Indicators The Serial Port S2 Diagnostic Summary dialog box will provide status of the parameters shown i
37. See CPU Diagnostic for possible values Rack IO See CPU Diagnostic Diagnostics for possible values Revision 10 HC900 Process Control Utilities User Guide 155 September 2013 Parameter Value Possible Cause Controller Action User Action Rack Comm See CPU Diagnostic Diagnostic for possible values Power Supply See CPU Diagnostic Diagnostic for possible values Reserve Available On There is a Reserve CPU Available for failover Off No Reserve CPU is System will not be able to Check that Reserve CPU is available perform a failover powered ON Reserve CPU may be If powered ON check the powered off Reserve status LED on Reserve CPU is powered the Reserve CPU and Ee ore the RSM Module synchronizing with Check Reserve CPU the Lead CPU Diagnostics for There may be other additional details physical problems with the Reserve CPU Redundancy Link Good Diagnostics Data Link Failure No Reserve CPU is System will not be able to Check that Reserve CPU is available perform a failover powered ON Reserve CPU may be If powered ON check the powered off Reserve status LED on Reserve CPU is powered the Reserve CPU and eee the RSM Module synchronizing with Check Reserve CPU the Lead CPU Diagnostics for There may be other additional details physical problems with the Reserve CPU Hardware Failure There may be physical System wll not be able to Replace
38. Since you can put any parameter at any address you can eliminate gaps of unused addresses thus increasing the map s capacity The fixed map is the default map for all configurations Unless and until you switch to the custom map the fixed map is in use Items are automatically added to the map when you access the map up to the quantity limits such as 32 loops 8 programmers The only items that are not automatically added are user defined signals and variables Uses the fixed map as a starting point Any edits to the fixed map such as reordered items within a group or user defined signals and variables are carried over when you switch to the custom map The custom map s default partitions are based on the fixed map s groups Conversely if you switch from custom map to fixed map any customized partitions or addresses are lost You can revert to this starting point at any time by using the Replace feature in the custom map Fixed Map Overview Certain items in your configuration are automatically assigned Modbus addresses in the fixed Modbus map These items include signal tags variables and principal function blocks like loops and setpoint programmers As each item is added to your configuration it is assigned to the first lowest available Modbus address within the range reserved for that item type If you delete an item from your configuration it is removed from that Modbus address and that address beco
39. The status will change to indicate that the 100 position has been captured The status will change to indicate that the motor is currently undergoing speed calibration The feedback area will indicate movement and direction of the motor The progress bar will indicate progress Time Remaining for this step The status will change to indicate that the PPO Calibration has been saved A message box appears indicating that the calibration is complete Three choices will also appear Select one Press F2 to Position Motor at 0 Press F3 to Position Motor at 100 Press F4 to Leave Motor at Current Position 92 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Calibration Procedures Semi Auto Calibration Procedure Controller automatically positions the motor and the user captures the positions NOTE Put the controller in Offline or Program mode in order to perform calibration Select the Utilities tab at the bottom of the Main Window Utilities Under the Controller Utility Functions select the Calibrate Controller icon H The Calibrate dialog box will open Select the PPO Block tab at the top of the dialog box In the Calibration Block field drop down the list of PPO blocks and select one Under Calibration Mode select the SEMI AUTO radio button Under Calibration Procedure press Start The Start button is disabled and the Status indication at the
40. and save different ramp soak setpoint profiles for the Setpoint Programmer SPP control blocks in the configuration This selection opens the Setpoint Profile Pool dialog box and allows viewing adding editing and printing of Setpoint Profile details You can save the selected SPP item to a file open a SPP file and insert it into the pool and download the selected SPP item to a controller s Setpoint Profiles pool Setpoint Schedules Setpoint Schedule configuration provides a quick and easy way to create edit and save different Setpoint Schedules for the Setpoint Scheduler SPS control blocks in the configuration This selection opens the Setpoint Schedule Pool dialog box and allows viewing adding editing and printing of Setpoint Schedules details You can save the selected SPS item to a file open a SPS file and insert it into the pool and download the selected SPS item to a controller s Setpoint Schedule pool Sequences Sequence configuration provides a series of inter related events used to start up or shut down a unit process or a series of timed and process measurement dependent events that are executed to produce a final product This selection opens the Sequence Pool dialog box and allows viewing adding editing and printing of Sequence details You can save the selected SEQ item to a file open a SEQ file and insert it into the pool and download the selected SEQ item to a controller s Sequence pool
41. cause the sequence to advance to the step specified here Enter a value for Event 2 Next Step Advance Next Step Allows you to select an appropriate action for the manual advance Ol action or function block digital advance input Enter an Advance Next Step value Aux Value Enter an analog output value associated with each state Enter an analog output value Sequence Properties Introduction This function lets you set the properties for the sequence selected in the Sequence Pool If you are adding a Sequence this dialog box will automatically appear It will also appear if you select the Worksheet Properties Icon 2nd from left from the Toolbar on the dialog box The information configured here will appear in the Edit Sequence dialog box Configuration Refer to the table below and enter the properties information in the appropriate fields in the dialog box then click OK to return to the Sequence Pool dialog box 122 HC900 Process Control Utilities User Guide Revision 10 September 2013 Sequences Sequence Properties Parameter Parameter Description Entry Information General Label Sequence Name 6 characters Descripto Description of Sequence 16 characters r Jog Step Logic input JOG on state switch Step number jog block will cause the Sequencer to will go to jump to the start of the step designated then continue Time Units This selection
42. controller and scanners be upgraded together Controller Mode Before starting the Controller Firmware Download switch the controller to Program Locked or Program mode Program Locked offers more security by requiring a key to change the mode switch position See set controller mode Download Procedure Step Action 1 Backup the controller configuration either by uploading to floppy disk on the operator interface or uploading and saving via the Process Control Utilities 2 Make sure the controller s mode switch is in Program locked or Run Prog position If the switch is in Run Prog position go to set controller mode display and change mode to Program 3 In Process Control Utilities select the Utilities Worksheet tab Controller Module 4 From the Controller Utilities Functions select Download to Controller nit On the sub menu select Controller Firmware then Controller Module 5 Use the Look in drop down list in the Open dialog box to select the drive and folder you placed the files in 6 Select and open the file Version CPU displayed in the file list box Select the Port and Address on the Download File dialog box 8 Click on the Start button in the Download File dialog box The download will start and progress is displayed The download itself will take a few minutes depending on the Port type and connection 9 A Download Succeeded status will be d
43. in the list The following table lists the possible Error Statuses Error Status Possible Cause Controller Action User Action Good N A N A N A Hi CJ Possible causes of Associated Al blocks that are Improve ventilation to rack Temperature this diagnostic configured as T Cs set their fail Replace Al module are One of the two CJs on the module is indicating a temperature reading greater than 70 degrees C Both cold junction sensors are failing to convert The Cus are converting properly but their differential is greater than 10 degrees C pin on their warn pin off and their output pin to the failsafe value Associated Al blocks that are configured as T Cs set their IO status to CJ High Temperature for reason 1 or CJ Failure for possible causes 2 and 3 Associated rack monitor block s module fail pin is turned on Associated rack monitor block s RACK OK pin is turned off Associated rack monitor block s HITEMP pin is turned on ASYS block s HITEMP pin is turned on ASYS block s HW OK pin is turned off Wrong Module The module does not agree with the module required for the control scenario 1 Associated blocks set their fail pin on their warn pin off and their output pin to the failsafe value 2 Associated blocks set their IO status to Channel No Comm 3 Associated rack monitor block s module fail pin is turned on 4 Associated rack mon
44. look when printed Export Report Lets you export reports as files in comma or tab separated format Print Setup Displays Print Setup dialog box Allows user to select printer paper type and orientation Most Recent Files Lists the most recent files that were open Exit Exits the application HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface Edit Menu Edit Menu Menu Selection Function Worksheet Properties Opens the Worksheet Properties dialog box Allows you to view the Title and Description of the worksheet Type in a title 24 characters and description 82 characters for your Worksheet Unlock Worksheets Displays Unlock Worksheets dialog box Enter password to unlock all protected worksheets Click on Unlock Block and Tag Order Opens the Block Execution Order or the Fast Block Execution Order dialog box to let you view block execution order Also available from FBD worksheet toolbar Select Tag Order to re arrange the tags order for Alternator Operates Device Controls HOA Switches Loops Ramp Operates Sequencers SP Programmers SP Schedulers Stage Operates Alarms Opens the Alarm Group Configuration dialog box Lets you View alarm groups Also available from FBD worksheet toolbar Events Opens the Configure Event List dialog box Allows you to view events
45. menu but remain on the menu bar so that you can make another selection Main Menu The Main Menu is located across the top of the User Interface The menus are File Menu Edit Menu View Menu Monitor Menu Recipes Menu Window Menu Help Menu File Menu Menu Selection Function New Displays a Choose a New File Type dialog box with these i tabs Toolbar D New Recipes Select the Recipe tab On the tab click on a radio 16 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface File Menu Menu Selection Function Shortcut CTRL N button to select one of the following Recipes Variables Setpoint Profile Setpoint Schedule Sequence Click OK The associated Editor dialog box will appear and a new Opened Recipe File is listed in the File Browser Refer to the specific Recipe type for specifics New Data Storage Select the Data Storage tab On the tab click on a radio button to create a new Data Storage File Open a Toolbar S Shortcut CTRL O Displays the Open dialog box From the Files of Type drop down menu select a file type Hybrid Control Designer Configuration cde ze Hybrid Control Designer Configuration cde UMC800 Version 5 0 Files fbd Files Navigate to folder where the file is stored Click on the desired file name then click OPEN Open
46. need from the drop down menu Click on Pre initialize to prepare the disk for storage Exit DSU OINI oO oO AJOJN Remove disk insert it into the operator Interface and initialize it See Initializing Disk under this section entitled Data Storage Operation Revision 10 September 2013 HC900 Process Control Utilities User Guide 83 Back Up Controller Information Saves a controllers active configuration as a backup file with cbk extension Similar to saving an uploaded configuration except that in addition to the configuration the port settings are saved Versions 4 1 and up saves time settings time zone DST NTS IP addresses You are prompted to specify the comm link settings for the controller to be backed up Backup files are read only to edit you must save as cde Back up Controller Saye As 21x Save in Furnace Configurations D s EI rz BZ File name JHCS00ControllerB ackup Save as type JHC Controller Backup File cbk X Cancel p ee 84 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Restore Controller Information Restore Controller Information This button is visible for currently open backup files cbk Choices Back Up Controller Restore Controller Same as doing a download to controller except port settings are also downloaded View Port Settings Shows all port settings in the backup file Serial S1
47. of process data for up to 12 points is also provided Point log samples can be scheduled to occur at a user specified time synchronized to the controller s Real Time Clock RTC or by a digital event in the controller The maximum sample rate for point log data is 60 seconds per sample The Point log file has a maximum capacity of between 2000 and 5000 records per file Alarms Alarm recording is available to store on and off alarm actions Alarm data includes the point tag a 16 character point description and the time and date of alarm occurrence The Alarm file has a capacity of between 150 and 1500 records per file Events Digital event recording is also available to store on and off transitions of digital events in the controller Event data includes the point tag a 16 character point description and the time and date of event occurrence An Event file has a capacity of between 150 and 1500 records per file Setpoint Programs Schedules instrument configurations recipes variables diagnostics and calibrations are not part of the Data Storage feature Associated Information Data Storage Conventions Data Storage Enable Conditions Data Storage Configuration Data Storage Conventions Storage Modes Trends Point Log and Alarms Events can be stored in Continuous or Batch modes In addition Point Log can be stored in On Command mode Mode Description Off No data will be collected Continuous Data is sampled at the storage interval B
48. parameters will be read written The controller must be in PROGRAM mode to set the Network Parameters There are set up options on the wizard The option you choose depends on how you are connected to a controller and what current knowledge you have of that controller Important before configuring your controller to work on a corporate LAN consult with your Network Administrator regarding any corporate networking policies Follow the Wizard instruction to set Network Name User assigned name can be different from controller name 16 character ASCII name It is not part of configuration It is required to uniquely define a Peer group if multiple processes each with its set of peer controllers are on the same physical cable The controller binds the Network name Controller name to the IP address of each of its peers at run time Local Name alias User assigned 16 character ASCII name can be different from controller name It is not part of the configuration See Controller Identification for more info on names Modbus TCP Double Register format Each IEEE 32 bit floating point number requires two consecutive registers four bytes MSB 4 LSB 1 in byte order below starting with the register defined as the starting register for the information The stuffing order of the bytes into the two registers differs among Modbus hosts To provide compatibility the Double register format is configurable Selections are FP B Floating Point Big Endian For
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50. reference supply to the reference value shown The reference value is displayed below the Instrument Status section Click on Cal 0 to calibrate the low end of the Al The Instrument Status section of the dialog will display the results of the calibration If the 0 calibration was successful the 100 button is now available Set the reference supply to the reference value shown Click on Cal 100 to calibrate the high end of the Al If the Cal 100 calibration was successful the Save Cal button is then available Click on Save Cal to save the current set of calibrations for the selected Al If either calibration fails the Instrument Status section will display an Al Calibration Failed message Check connections The Reference section will display a wrong Rack Module and channel reenter Addresses Click on Close Note Click on Restore Factory Calibration button to do same NOTE Refer to the Calibration section in the HC900 Installation and User Guide for additional Hardware details Calibrate CJ Temp The Calibrate CJ Temperature tab allows you to ensure the Cold Junction calibration is correct To calibrate a CJ Temperature Enter a Rack Module and Channel At CJ Temperature enter the actual ambient temperature measured at the Al pins Click on Select CJ Input The program will then poll the controller to see if the selected Al exists If the Al is found the Cal CJ button will then be available
51. reported Restore AC main PS 1 Failed PS 1 power reset PS 1 LED is Rack continues to breaker OFF function properly Status posted Failed Power Replace Power Supply Supply Failed Redundant Requires unit Power Backplane shutdown Replace detection circuit Redundant Power Backplane PS 1 LED is ON Failed rack Requires unit backplane status shutdown Replace signal rack backplane Failed Scanner2 Requires unit status input shutdown Replace Scanner2 Power Supply No AC Main on PS Diagnostic reported Restore AC main PS 2 Failed 2 power reset PS 2 LED is Rack continues to breaker OFF function properly Status posted Failed Power Replace Power Supply Supply Failed Redundant Requires unit Power Backplane shutdown Replace detection circuit Redundant Power Backplane PS 2 LED is ON Failed rack Requires unit backplane status shutdown Replace signal rack backplane Failed Scanner2 Requires unit status input shutdown Replace 160 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics IO Module Diagnostics Status Indications Parameter Value Possible Cause Controller Action User Action Message Scanner2 Both Power NA None None Supplies are Good Power Supply See Power Diagnostic Supply Status for possible values UO Module Diagnostics Status Indications The I O Module Diagnostic Summary dialog box will provide status of the parameters shown
52. sequential Enter a State Number in each active field States are numbered from 1 to 50 State name Name of current state Enter a state name 12 character max Examples Heating Cooling Mixing Revision 10 HC900 Process Control Utilities User Guide 119 September 2013 Step Item Action Description Time in Step Time duration value for each step of the sequence Time units can be changed under Properties Time in Next Step Designates the step the sequence will advance to when the time expires It can be any step in the sequence including steps that have been previously executed Enter 0 to stop the sequence after current step expires and to hold the outputs Event Signal 1 Click on the Event Signal 1 field and from the drop down menu select the event you want signal 1 to represent Event 1 Next Step Each state of the sequence can also be configured to accept two different events to terminate the step Whichever occurs first an Off to On rising edge transition of either event signal OR elapsed step time will cause the sequence to advance to the appropriate next step Enter a value for Event 1 Next Step Event Signal 2 Click on the Event Signal 2 field and from the drop down menu select the event you want signal 2 to represent Event 2 Next Step Each state of the sequence can also be configured to accept two different events to terminate the step Whichever occurs first an Of
53. soak setpoint value and soak duration time The last segment must be a Soak The soak setpoint range value must be within the setpoint high and low range limits in engineering units SOAK TIME is the duration of the soak and is determined in TIME Hours or Minutes Range 0 00 hr to 999 99 hr 0 00 min to 999 99 min This selection is made when you configure properties Synchronizing Programs Two setpoint programs operating on the same time base can be synchronized using the Synchronize SYNC function block This block automatically starts the second program when the first program is started and maintains synchronization when either program is place in hold What is a Setpoint Program A Setpoint Program is really a setpoint versus time profile that establishes the setpoint values and how they are to vary with time Each setpoint profile consists of segments Each segment of the profile may be a ramp or a soak except the last step that must be a soak 96 Revision 10 September 2013 HC900 Process Control Utilities User Guide Set Point Programming What is a Setpoint Program In addition to the main ramp and soak output value a second analog value Aux Output is available for each step of the program This output is a fixed soak value that may be used to provide a setpoint value for a secondary control loop in the process An example would be a ramp and soak temperature program combined wit
54. software Once you have removed the software from its envelope you have accepted the agreement USAGE RIGHTS Your rights with respect to the Software are non exclusive The software may only be used by one user on one computer at a time The software may be transferred to another computer as long as it is only used by one user at a time The Software and its documentation may not be copied or distributed to others You may not create modify alter adapt merge de compile or reverse engineer the Software and you may not remove or obscure Honeywell or other included copyright or trademark notices TERM OF LICENSE This agreement is effective unit terminated Terminate the Agreement by destroying the Software documentation and all backup copies BACKUP COPIES You may make backup copies of the Software The copyright notice s must be included on each backup copy COPYRIGHTS The Software accompanying this manual is protected by United States copyright law The Software documentation is copyrighted You may only copy the Software and the Software documentation for backup or to load the Software onto your computer as part of program execution TITLE TO SOFTWARE AND CONFIDENTIALITY The Software and all copies thereof are proprietary to Honeywell and title thereto remains in Honeywell All applicable rights to patents copyrights trademarks and trade secrets in the Software are and shall remain in Honeywell You may not sell tran
55. take alternate actions When sequence control is used to produce final product sequence variations are often required to allow the same equipment to be used to produce multiple types of product In these applications the sequence is often partitioned into logical units to allow operators and supervisors to monitor the progress of the process using familiar terminology Heat up cool down filling venting mixing and other similar terms are often used to describe the particular phase the control equipment is executing Variations in the product being processed can require changes to the sequence where particular phases are bypassed duplicated or executed in an alternate manner When all of these requirements are combined in a single control specification developing a suitable control strategy can be a demanding and sophisticated endeavor Sequence Configuration Overview The sequencer function block controls the output statuses of up to 16 digital outputs and one auxiliary analog output Each combination of outputs represents a state of the sequence such as Heat Mix or Cool for example The function block supports up to 50 states e g PURGE FILL HEAT etc The sequence contains up to 64 steps Each step enables a state allowing for a state to be designated for several steps A pool of sequences up to 64 steps each may be stored in controller memory for quick recall and assignment to any of the 4 sequencers Each state supports two
56. the Lead CPU problems with the Lead perform a failover CPU 156 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Rack Diagnostics Rack Diagnostics Introduction The Process Control Utilities provides live monitoring Rack diagnostics The instrument executes diagnostic routines during instrument start up and during on line operation Select the Rack Diagnostics from the Monitor drop down menu or from the Monitor Toolbar d This window can be launched from the Utilities Worksheet The Rack Diagnostic Summary dialog box will appear Select a Rack from the Monitoring Rack drop down menu on the dialog box The information for the selected rack will appear on the dialog box The summary window will provide Controller status and diagnostic information for the selected Rack Rack in Configuration ON or Off High CJ Temp status On or Off Revision Level of the Rack Read Only Number of Slots Read Only Rack Diagnostics The status of the selected rack Refer to Controller Diagnostics Status Indications for diagnostic messages Not all diagnostics appear for expansion racks Power Supply Diagnostics C70R only Status of the rack s power supply supplies See Rack Diagnostics Power Supply Expansion I O Comm Diagnostics except C30 CPU The status of the Expansion I O Comm Diagnostics Refer to Expansion I O Comm Diagnostic Status Indicators Read the diagnostics for a part
57. the Process Control Designer Data Storage Configuration it will not appear on the Storage Control menu on the Operator Interface This is done to avoid having two conflicting sources for the signal When a digital signal is not used and Batch storage has been selected the Batch command signal is set to Stop Batches can be started from the Operator Interface Storage Enable Conditions Trend Storage Enable Conditions The figure below shows examples of Trend Storage Enable Conditions Notice that Continuous Trend storage occurs unless Trend Disable or Data Storage Disable is selected For Batch Trend storage notice that Trend enable disable Data Storage enable disable must be set to enable and Batch command must be Start Revision 10 HC900 Process Control Utilities User Guide 59 September 2013 a EEE Command TETE E E ee A EIER E E like this Enable gescht tlt flee ule e alee e ie ae ii store E Se Se ee EE ee CHEE EEE EEE Then Trend ie stored Continuous ect like this Berck gi _ Batch 2 Gd Trend Batch Kev f f Time Disabled Enabled Disabled Point Log Storage Enable Conditions The figure below shows examples of Point Log Storage Enable conditions Notice that it occurs unless Point Log Disable or Data Storage Disable is selected For Batch Point Log storage notice that all three enables must be on The figure shows that storage does not actually occur until the Start Time occurs and then
58. the timer halts LOOP JOG Jog Segment Segment number jog will go to Loop Start Segment This designates the number of the first segment of the loop This designates the number of the last segment of the loop The last End Segment segment of a program must be a soak segment Last segment of a loop can be a ramp or soak This number lets the program repeat loop a specified number of time from beginning to end Cycles An entry of 0 will cause an indefinite loop START RESTART The Restart Rate value is used to return the process to the last operating Revision 10 September 2013 HC900 Process Control Utilities User Guide 113 Parameter Parameter Description Restart Rate setpoint prior to power loss when restart input is connected to power off timing block Click on the tab to access the properties for that tab Click on the profile name in the Setpoint Profile Pool and select the Edit Segments Icon 8rd from left from the Toolbar on the dialog box 114 HC900 Process Control Utilities User Guide Revision 10 September 2013 Setpoint Schedules Create Edit Setpoint Schedule file Setpoint Schedules Create Edit Setpoint Schedule file Creates edits a setpoint schedule be saved as a file SCH File can be downloaded to the setpoint schedule pool A schedule in the pool can be edited or loaded into the controller s active configuration Step Item Actio
59. to open them Write Protect a File Introduction Optional configuration File Write protection is provided This feature makes use of the disk general file Read Only attribute All the files default to No Protection When set to Read Only the file is Write Protected which means it cannot be over written or deleted Select Write Protect File from the FILE menu Use the Check Box on the dialog box that appears to turn the attribute On selected or Off deselected Revision 10 HC900 Process Control Utilities User Guide 39 September 2013 PC Comm Ports and Connections How to Manage PC Comm Ports and Connections PC Comm Ports and Connections How to Manage PC Comm Ports and Connections The middle and lower portions of the Utilities Worksheet contain the PC Comm Ports and Connections functions Setting up your PC Comm Ports consists of the following functions PC Network Port Setup PC Serial Comm Port Setup PC to Controller Connection Settings Remote Loopback test Remote Access Communications Statistics PC Network Port Set Up For Controller Access The software lets you setup a PC Network Port and up to 8 PC Serial Comm ports for interface to a specific controller serially via the controller s RS 232 configuration port or over a network via the controller s Ethernet port accessed by its IP address You will need an Network Interface Card NIC in your PC for network connection If there is a Modem on your PC a sym
60. to view Parameter Parameter Description Time Length of time for the segment Time Units were selected in the Setpoint Schedule Function Block Properties Dialog Box Setpoint Values Setpoint 1 through Setpoint 8 Ghold Type Setpoint guarantee is provided for the master block Ghold1 thru setpoints with a single symmetrical value for each Ghold8 setpoint output Actions for the guarantee soak may be set on a per segment basis for OFF HIGH setpoint deviation LOW setpoint deviation or both HIGH and LOW setpoint deviations OFF No Guaranteed Hold HIGH setpoint deviation The schedule will hold if a PV deviates above the Setpoint value set LOW setpoint deviation The schedule will hold if a PV deviates below the Setpoint value set on the Setpoint Schedule Properties dialog box HIGH and LOW setpoint deviations The schedule will hold if a PV deviates above or below the Setpoint value set on the Setpoint Schedule Properties dialog box Auxiliary The auxiliary block supports up to 8 soak only outputs Outputs You can assign values to all eight Auxiliary Outputs for Aux1 thru each segment Aux8 Revision 10 HC900 Process Control Utilities User Guide 117 September 2013 Parameter Parameter Description Recycle Segment The segment number at which a recycle will start Recycle Count This number lets the schedule repeat loop a specifi
61. undefined registers For example if Modbus Registers 1 and 10 are assigned to Modbus function blocks but Registers 2 through 9 are not the controller will write zeroes to Registers 2 through 9 The Advanced protocol can be used in any Modbus Master application that can accommodate these differences Factors affecting scan time Using the Advanced protocol the HC900 controller can potentially scan all of the Modbus registers on the serial link at a rate that is equal to the analog cycle time The actual scan time for any given application is affected by the following factors 1 Characteristics of the slave devices e g the maximum baud rate the message turn around time support for Modbus packets the maximum allowable packet size etc 2 Configuration of the Modbus slave blocks 3 Programmed baud rate of the serial port The Modbus Master scan time is adjusted automatically by the HC900 at run time no user intervention required The actual scan time of the link is displayed on the Modbus Communication Diagnostics display in Monitor Mode Configurable parameters The parameters on this dialog can be used to match the behavior of the Advanced protocol to the characteristics of the slave devices on the link Please consult the documentation for your slave devices to determine the best settings for your application In general the best overall performance of the Modbus Master Advanced link can typically be achieved by using the l
62. written to the slave devices during every Modbus Master scan cycle This behavior is different than the standard Modbus RTU Master protocol where the data is written only when the slave block s Enable pin is ON 2 The Enable pins on the Modbus function blocks do not control when the register data is written to the slave device Instead they control the value that is written to the block For example if a Modbus function block has the value 10 on its Write pin and the Enable pin is ON then a value of 10 is written to the slave device If the Enable pin is changed to OFF the HC900 controller will continue to write a value of 10 to the slave device once every Modbus Master scan cycle If the value on the Write pin is changed to 100 while the Enable pin is OFF the controller will continue to write a value of 10 to the slave device The next time the Enable pin is changed to ON the controller will write the value 100 to the slave device 74 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Modbus RTU Master Advanced Setup 3 Modbus Register write operations are performed using Modbus Function Code 16 Preset Multiple Write The number of registers written in a single transaction is based on the Advanced Setup settings for the serial port 4 lf there are gaps in the Modbus register addresses referenced within the HC900 configuration the controller will write a value of zero to the
63. 0 button to calibrate the 0 measurement The reference value is displayed below the Instrument Status section 4 The Instrument Status section of the dialog will display the results of the test 5 If the 0 calibration was successful the 100 button is now available Measure the actual output of the AO at the terminal block with a meter and enter the measurement into 100 Measured Click on Cal 100 button to calibrate the 100 measurement 6 Ifthe Cal 100 was successful the Save Cal button is then available Click on Save Cal in order to save the current set of calibrations for the selected AO 7 If either of the tests fail the Instrument Status section will display an AO Calibration Failed message 8 Click on Close Note Click on Restore Factory Calibration button to do same NOTE Refer to the Calibration section in the HC900 Installation and User Guide for additional Hardware details 90 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Restore Factory Calibration Restore Factory Calibration To restore the Factory Calibration Click on the Restore Factory Calibration button on the dialog box The Restore Factory Calibration dialog is displayed Enter the Rack Module and Channel number for the desired calibration Click on Restore to initiate the task The status of the restore will be displayed in the Instrument Status section of the dialog Click on Clo
64. 0 C70R Rev 1 0 Config from FURNACE Et Coetroller SI FURNACE 9 Display IE FURNACE CT Function Block Diagrams Control Loops SP Programmer Scheduler Logic T iming 1 0 Alarms StartUp Logic Peer Data Exchange Totalizers Sequencer Principal Blocks oho Open Recipe Files Profile Hed_Profile1 Recipe Hed_Recipel Schedule Hed_ Schedule Sequence Hed_Sequencel pen Data Storage Files Data Storage Hed_DataStoragel DW Open Backup Files E E HC900 C70R Rev 1 0 HC900ControllerB ackut H E Controller H E Display H E Function Block Diagrams IO o chill The File Browser is a dockable window listing open configuration files open Recipe files open Data Storage files and open Backup files It allows you to move quickly between open files and worksheets Double click on a worksheet in the browser and it will make it the active view You can collapse or expand the tree and you can enlarge or shrink the size of the window It can be enabled or disabled from The main menu VIEW Main Toolbar button or Right click on the FBD white space VIEW Right click on a Configuration Name to close the configuration or view the File Properties Right click on the Controller worksheet to view its properties The Controller s Identification dialog box will appear You can view the controller s name and the controller type and revision Right click on a Function Block Diagram worksheet to view its prop
65. 10 HC900 Process Control Utilities User Guide 87 September 2013 Diagnostics 4 has menu selections on a drop down menu It lets you select from a list of diagnostic windows for various controller connections The controller must be in Monitor mode Select Monitor Mode from the Monitor menu or click on the Monitor mode icon on the Main toolbar Controller Diagnostics displays controller status and diagnostic parameters Rack Diagnostics displays the Rack Diagnostic Summary dialog box Information is for Rack I O expansion when applicaable and Module diagnostics Controller Ports Diagnostics select a port from the drop down list Serial Port S1 Serial Port S2 Network Port Expansion Rack Port except C30 CPU Host Connections Peer to Peer connections Modbus Port Diagnostics displays status of the Modbus ports Modbus Master Serial Port Diagnostics Modbus TCP Initiator Port Diagnostics Forced Blocks displays a list of Function Blocks by block ID that have a forced output pin Redundancy select from the drop down list Redundancy System Redundancy Link Lead CPU Reserve CPU Scanner 2 Link Calibrate Modules Overview The controller WO modules are factory calibrated to 0 1 accuracy But if greater accuracy is required you can calibrate the Al and AO modules using the Process Control Utilities on line connected to the controller You can also calibrate the Position Proportional Output block Th
66. 43 September 2013 SPS_NUM Schedule 3 i gt pi User Defined Signals A Page Connectors A Variables A Inputs Outputs For SlL compliant controller types the rows of data will be colored coded Items located on a Safety worksheet will be displayed with a yellow background whereas items located on a Process worksheet will be displayed on a white background You can change the value of any item that can be forced by entering a new value in the Value column You can re order the items in the list by selecting a single row or range of rows in the list and dragging the row s to another position in the list You can also delete selected items in the list To select the first row in a range e Positioning the cursor over the gray cell at the beginning of the row e Wait for the cursor to change to an arrow e Click on the gray cell To select the last row in a range e Positioning the cursor over the gray cell at the beginning of the row e Wait for the cursor to change to an arrow e Hold down the Shift key and click on the gray cell To reposition the selected row s e Position the cursor over any gray cell in the selected rows e Drag and drop the rows to their new position e Ared line will appear as you drag the rows to show you where the row that was clicked will be dropped when you release the mouse button To delete the selected row s press the Delete key Use the Find Feature to locate a specific I O on the Func
67. All function blocks dialog boxes have a MONITOR button when in Monitor mode that will access this window Below is an example of a Monitor Window for a PID block Monitor LOOP 1 nts lt lt Less Start Accutune Parameter Block status Mode Settings Mode LSP MAN Process Variable 0 000 Setpoint Output Working Setpoint 10 000 Local C Auto Local Setpoint 10 000 D D Local Setpoint2 10 000 Remote Manual Manual Output Yalue 0 000 Out 0 0 Direct Control OFF Alarm 1 OFF Change Mode Alarm 2 ON Accutune Disabled Current Mode Accutune In Progress OFF Gain 12 750 ESP man Revision 10 HC900 Process Control Utilities User Guide 131 September 2013 Forced Blocks Window Overview The Forced Blocks window provides a list view of all function blocks that have forced outputs and provides a quick means of removing the forced outputs on selected block The Forcing and Unforcing of function block outputs is a feature that is only available in Monitor Mode For more information on how to force function block outputs see Forcing Unforcing an Output Opening the Window The Forced Blocks Window is represented by the Exclamation Mark icon and can be accessed in 3 ways as described below For each method the system must already be in Monitor Mode for the option to be available Monitor Menu 1 Select Monitor from the main application menu 2 Select Forced Blocks to launch the Forced Blocks window
68. Also available from FBD worksheet toolbar Modbus Register Map Available for configuration revision 2 0 or higher Lets you view but not edit Edit Modbus Register Addresses dialog box Trend Backfill Log Point Available for configuration revision 4 4 or higher Lets you view but not Shortcut CTRL F Selection select method for configuring points to be saved in the trend history buffer Find Searches for an item on the Find Item dialog box Select an item type from the Show drop down menu to search then select an Item from the Item drop down menu The Tag Variable or Function Block will be highlighted on the Function Block Diagram Go To Shortcut CTRL G Displays the Enter Page Number dialog box and allows you to enter the page number to which you want to go 1 20 Options Options are Warning Level Allows enable disable of Open Input and Unassigned I O warnings Click on Box to select Export Delimiter Allows setting of export report s default format comma delimited or tab delimited Revision 10 September 2013 HC900 Process Control Utilities User Guide 19 View Menu Menu Selection Function Toolbar Displays or hides the toolbar in the top of the Main window Gray box with V mark indicates display Status Bar Displays or hides the status bar at the bottom of the Main window Gray box with V mark indicates display F
69. Daylight Saving Group Item Description Action Network Time Enabled Disabled controller s time will not be Click to select Server synchronized with a network time server Disabled Enabled controller s time will be periodically synchronized to a network time server in Greenwich Mean Time Different time zone or Daylight Saving must be configured separately Disable or enable will take effect when you click on Write Time Server Settings to Controller Time Server IP Primary Primary primary time server s IP address Enter addresses Addresses If using one Secondary Secondary secondary time server address server only enter as a backup in case the primary can t be the same accessed address as the primary Write Time Server Writes time server settings enable or Click to write to Settings to disable to controller Status will confirm the the controller Coniroller completed write This button does not update the controller time it just enables the connection To see the current controller time go to the Time and Date tab Important Network time servers use Greenwich Mean Time Go to the Time and Date tab and set the time zone for your controller Daylight Saving Adjust Clock for Lets you select one of the three Daylight Check box to Mode Daylight Saving Saving methods below enable one of the Changes following options Use DSTI Pin on Time and Date Function Block Controller time will be in Day
70. Description RevisionlD 0115 0030 0002 0002 0003 AAAA BBBB CCCC DDDD EEEE Where AAAA Export ID 0103 IO Configuration Information Report 0106 Variable and Signal Tag Information Report 0115 Modbus Address Detailed Report 0116 User Defined Modbus Registers Report 0117 Signal Tag Report 0118 Variable Report 0119 Modbus Address Summary Report 0120 All Function Block Modbus Addresses 5000 Modbus Partition Registers Report 5500 All Modbus Registers Report BBBB Database Schema Number CCCC Product type 2 HC950 3 HC930 4 HC970R 5 HC970 DDDD Platform type 2 HC900 series controllers EEEE Feature Set Schema database minor revisions File Name HC900 C50 Rev 2 1x Device Type Device Revision Configuration Filename jjpconfig1 C50_R2 1 cde SS JOE Controller name assigned within the configuration ame Title Joe s Furnace Control Optional title or description for the configuration Author Joe Optional author or creator of the configuration Created Date 5 20 2005 13 09 Date when configuration file was first created Modified 5 30 2005 14 05 Date when configuration file was last modified and Date saved Report Title Modbus Address Detailed Report title Report IO Configuration Information Report Variable and Signal Tag Information Report Modbus Address Detailed Report User Defined Modbus Registers Report Signal Tag Report Variable Report Modbus Address Summar
71. Diagnostics parameter in the Expansion VO Comm Diagnostic Summary dialog box 200 HC900 Process Control Utilities User Guide Revision 10 September 2013 Index Index Diagnostics 88 149 151 157 161 162 166 A 167 169 170 171 172 173 174 175 179 Accessing Port Diagnostics 166 configuration port 166 167 Alarm Event Storage Configuration 67 controller 149 151 Auto Calibration Procedure 92 expansion I O comm 172 173 host connections 174 175 B I O module 161 162 Backup Controller Information 84 network port 10 171 Batch File Management 103 peerto peer i port 166 C rack 157 RS485 Ol port 169 Calibrate Al Channel 89 Displaying Function Block Pin Value 137 Calibrate AO Channel 90 Download Firmware Error Messages 39 Calibrate CJ Temp 89 Downloading a File to the Controller 34 Calibrate Modules 88 Downloading Controller Firmware 36 Calibrate Position Proportional Output 91 Closing a Menu 16 E Communications Statistics 46 Configuration File 29 Edn Menu 19 Saving 29 E Mail Notification 53 Configuration Functions 105 enter Monitor Mode 127 Configuration Overview 98 Expansion Por Diagnostics ES Configuration Port Diagnostics 166 Expansion Port Diagnostics Status Indicators Configuration Port Diagnostics Status Indicators E Gg de 167 xport Delimiter 19 Connecting the PC to the Controller 8 Expor Report ies Connectors 136 F Context Sensitive Help 69 Controller Configuration Toolbar 53 File Browser W
72. EMPERATURE in diagnostics screen associated rack is setto Module diagnostics HI CJ TEMPERATURE Rack Backplane Fail The Main CPU Scanner All associated module Remove modules and is unable to successfully diagnostics are set to check for bent pins on communicate to any MODULE NO COMM connectors modules that are in its e Reinsert modules one at a ae Refer to MODULE NO time and note which COMM diagnostic for further Module the diagnostic details reoccurs and replace that module Cycle power to the rack e Replace the power supply e Replace the rack e Replace the CPU board Revision 10 HC900 Process Control Utilities User Guide 153 September 2013 Parameter Value Possible Cause Controller Action User Action Rack Comm Fail to successfully communicate to an its configuration are NO expansion The Main CPU is unable expansion rack that is in Please note that there racks permitted on the HC900 C30 controller Same as above Verify that the expansion rack should be in the configuration Verify that the jumpers on the scanner are setup for the correct rack address Check that expansion rack is on Check the expansion rack s status LED for diagnostic information Check that cable is connected to expansion rack If a hub is used check that all cables are properly connected to the hub proper crossover cables are used and that hub is powered Cycle power to the rack C
73. Events setup Pre initialize Disk Prepares zip disk for data storage Select this to avoid the long initialization time on the operator interface Print Prints the data storage settings 62 HC900 Process Control Utilities User Guide Revision 10 September 2013 Data Storage Trend Storage Configuration Step Item Action Description Save Saves the data storage file as DSS file Download Downloads data storage file to the controller Trend Storage Configuration Trend storage will provide the following Number of Files 2 maximum Points per Trend 12 maximum Analog or Digital Storage Modes Off Batch Continuous Storage Interval 2 5 10 20 30 40 50 seconds 1 2 5 10 20 30 minutes External Control Digital Tagged Signal Start Stop of both Trends Configuration Procedure Select the TREND tab on the Data Storage Editor dialog box Active Field Description Batch Enable Signal This signal starts and stops storage for Trends configured for Batch storage It does not affect Continuous storage selection From the pull down menu select NONE Batch is started stopped only through the operator interface s Data Storage Control Menu defaults to Stop on configuration download ANY DIGITAL TAG Batch is started stopped only through the on off state of the selected Digital Signal It will not appear on the operator in
74. Help Topics Opens Help Topics Table of Contents and Help information screen File Browser Displays or hides the File Browser Window Traceback Window Displays or hides the Traceback Window Monitor Mode Enters Exits Monitor Mode and allows On line Monitoring and Diagnostics When pressed the active configuration is in the Monitor mode and cannot be edited When not pressed the active configuration is in the edit mode Upload Opens the Upload File dialog box Press start to Upload file selected from the controller 24 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface Navigational Tools Navigational Tools Navigational Tools available Main Menus and Main Window Toolbar File Browser Window Worksheet Category Tabs Worksheet Toolbars Controller Display Function Block Diagram Utilities Find Go To Function Block Help right mouse click on block Connection Traceback Window Finding an Item on the FBD Worksheet Hot Links Keyboard Navigation Right Mouse Click Shown below are the right click menus See also Right Click In Monitor Mode Right Click On Function Block Object not pins Help Calls up Topic Help for Function Block selected Execution Order View Modbus Register Address Properties Right Click on Connected Function Block Input Pins Trace Right Click on Variable Help Calls up Topic Help for Function Block selected E
75. Honeywell HC900 Process Control Utilities User Guide Doc No 51 52 25 126 Revision 10 Date September 2013 Honeywell Process Solutions Notices and Trademarks Copyright 2013 by Honeywell Revision 10 September 2013 WARRANTY REMEDY Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Honeywell Process Solutions 512 Virginia Drive Fort Washington PA 19034 HC900 Process Controller is a U S trademark of Honeywell Other brand or product names are trademarks of their respective owners ii HC900 Process Control Utilities User Guide Revision 10 September 2013 License Agreement Read this agreement before opening the
76. Monitor Mode Toolbar 1 Click on the A button in the Monitor Mode Toolbar from the main application toolbar Utilities Worksheet 1 Select the Ss Utilities tab from the main Worksheet Category Tabs to display the Controller Utilities worksheet 2 Click on the B button to bring up the Controller Diagnostics submenu 3 Select Forced Blocks to launch the Forced Blocks window Unforcing Block Outputs There are two versions of the Forced Blocks dialog window depending on whether or not the controller being monitored is one that supports the SIL Safety standard For SIL compliant controllers the version shown on the left below will be displayed For non SIL compliant controllers the version shown on the right below will be displayed a a Clear ALL Forces Clear ALL Forces Clear PROCESS Forces Micmac Both versions of the window have a list box displaying a list of all of the function blocks that currently have forced outputs e Function blocks located on a Safety worksheet have a yellow background 132 HC900 Process Control Utilities User Guide Revision 10 September 2013 On Line Monitoring How Do Stop Monitoring e Function blocks located on a Process worksheet have a white background e f no function blocks have forced outputs the word NONE is displayed e f new forces are added or removed from individual function block monitor windows the list will be updated dynamically Both versions of the window ha
77. On Dotted Red Off Logic State at the Output Pin ON The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in solid GREEN Logic State at the Output Pin OFF The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in dashed RED 134 HC900 Process Control Utilities User Guide Revision 10 September 2013 On Line Monitoring Logic Flow on A 0003 000 OPF wd 0003 004 NOT101 1 0003 000 Pm pae 0101 001 Hp 2 0003 001 pte 0102 001 J Solid Red On Dotted Green Off Logic State at the Output Pin ON The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in solid RED Logic State at the Output Pin OFF The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in dotted GREEN ON 0003 000 a DER 0003 004 Hor 1 0003 000 me Moe 0101 001 Wong 2 0003 004 y 10102 001 Revision 10 HC900 Process Control Utilities User Guide September 2013 135 Signal Tags and Connectors Page Connectors Digital Signal Tags and Connectors Page Connectors include color coded representations for state changes as substitutes for soft wires To select one of the following color schemes go to Monitor menu then Set Logic State Colors Solid Green On Do
78. On Off All Pins Lets you toggle monitoring values numeric or On Off state at any input or output pin Display or Hide All Monitor Windows Allows you toggle the Monitor windows that are open On Off Redundancy Accesses Redundancy diagnostics Redundancy System Redundancy Link Lead CPU Reserve CPU Scanner 2 Link Revision 10 September 2013 HC900 Process Control Utilities User Guide 21 Recipes Menu Accesses all recipe pools To learn about the different recipe types read Recipe Overview Menu Selection Function Allocate Recipe Memory Allocates the controller s memory for the four recipe types This is the number of recipes that can be stored in the controller s four recipe pools Recipes in these pools can be loaded and run by Recipe Selection Blocks Programmers Schedulers and Sequencers As recipe memory usage increases less memory is available for other parts of your configuration such as function blocks Setpoint Profiles Setpoint Program Profile configuration provides a quick and easy way to create edit and save different ramp soak setpoint profiles for the Setpoint Programmer SPP control blocks in the configuration This selection opens the Setpoint Profile Pool dialog box and allows viewing adding editing and printing of Setpoint Profile details You can save the selected SPP item to a file open a SPP file and insert it into th
79. Profile No Profile Select a Set Point Shows contents of the selected Setpoint Schedule No Schedule Select a Sequence Shows contents of the selected Sequence No Selecting any of the 4 report options noted above brings up a selection dialog similar to the one below that allows one of the available Variables Set Point Profile Set Point Schedule or Set Point Sequences to be selected from a pool for printing Clicking on the Print button completes the report printing x Name Descnption Units Segments Temper 103 0302 1 2 3 4 5 amp 7 8 3 10 182 HC900 Process Control Utilities User Guide Revision 10 September 2013 Reports Print Report Preview Alarms amp Events Reports Clicking on the Alarms amp Events button provides a drop down menu which allows the selection of 2 reports related to displays as shown below Print Report E xj Select a report category to print Controller Un Report Description SIL Filtering Alarm Groups Shows contents of each Operator Interface alarm group display Yes Events Shows all configured events and their triggers Yes Print Report Preview Report Categories The Print Report Preview function provides a means of previewing reports before they are printed As such the reports available for previewing is essentially the same as those available in the Print Report function The one notable exception is that the option to prev
80. Reference Utilities WorksheetUtilities_Worksheet_Overview for configuring the PC Ports Revision 10 HC900 Process Control Utilities User Guide 31 September 2013 Press START The dialog box will show Percent Complete The Uploaded File will appear with an automatic file name containing the controller name its local name or alias and the network it is on From the File menu select Save or Save As and enter a file name and path in the appropriate fields Uploading Recipe or Data Storage From the File Menu select Upload The Upload File dialog box will appear A temporary file name will be place in the File Name box Under Current CommLink Settings select the port and address to communicate to a controller Reference Utilities Worksheet for configuring the PC Ports Press START Select a file type to upload If uploading a recipe you ll be asked to choose which recipe in the controller s memory to upload The dialog box will show Percent Complete When the upload is complete the Uploaded File will appear with a temporary file name in the editor for that file type From the File menu select Save or Save As and enter a file name and path in the appropriate fields Downloading a File to the Controller Introduction Once a control strategy configuration file is opened Configuration Download transfers a configuration FROM the PC TO the controller The Controller may be in either
81. SP Schedule Pool lets you view a schedule on a list of configured schedules Through this dialog box you will view the properties for each schedule Setpoint Schedule Properties Setpoint Schedule Properties is information for the schedule that a Label a Jog Segment Time Units and Guaranteed Hold Limits for each of the eight setpoints Setup Edit Setpoint Schedule Setpoint Schedule Setup or Edit consists of configuring each segment of the schedule and assigning starting values for all eight Setpoints of the segment and the Guaranteed Hold Type for each You can also set up to 16 events for each segment Time Units Recycle Segment and Recycle Counts selections are included on this dialog box 100 HC900 Process Control Utilities User Guide Revision 10 September 2013 Sequencers What is Sequence Control Sequencers What is Sequence Control The need to control a sequence of operation is a very common control requirement in industrial equipment today Sequence control can be a very rigid series of inter related events used to start up or shut down a unit process or it can be a series of timed and process measurement dependent events that are executed to produce a final product Sequences can be very simple with only timed or cascaded events that occur regardless of process feedback or they can be very complex with multiple nested default sequences programmed to occur only if process feedback indicates a need to
82. Schema is a database revision No code used by the controller Ol and the software to ensure compatibility Display Reports Clicking on the Displays button provides a drop down menu which allows the selection of 4 reports related to displays as shown below As noted above this category is not available starting with September 2013 revision 6 0 Print Report x Select a report category to print Controller au Revision 10 HC900 Process Control Utilities User Guide 181 Report Description SIL Filtering General Settings Shows Operator Interface settings security startup display and No filenames Help Screens Shows Operator Interface help screens No Assigned Display Shows Operator Interface displays and contents for each display No Keys button Data Storage Shows data storage settings trend group data points batch No Settings enable etc Recipe Reports Clicking the Recipes button provides a drop down menu which allows the selection of 4 reports related to recipes as shown below xi Select a report category to print Alaims amp Events Select a Recipe Variables Select a Set Point Profile Select a Set Point Schedule Select a Sequence Report Description SIL Filtering Select a Recipe Shows contents of the selected recipe variables descriptions No Variables Select a Set Point Shows contents of the selected Setpoint
83. Select Set Update Rate from the Monitor menu on the Main Drop down menus Select an Update Rate from the Sub menu 1 4 Second 1 2 Second 1 Second or 5 seconds Revision 10 HC900 Process Control Utilities User Guide 127 September 2013 Monitor Toolbar CT xj Om 8 49 Be e oo g Click on ICON to open a dialog box More than one dialog box can be open at a time The Monitor Toolbar toggles monitor windows for the following Diagnostics ICON Function Window Comments gt Watch Summary Toggles the Watch Summary Window that lets you view groups of related data such as I O and Signal Tags ges Controller Toggles the Controller Diagnostics Window that lets you view the controller parameters and values Rack Diagnostics Toggles the I O Rack Diagnostics window that lets you view the Rack Diagnostics Expansion I O Comm Diagnostics except C30 CPU and the I O Module diagnostics Serial S1 Port Diagnostics Opens the Serial Port S1 RS232 Default Configuration Port Diagnostics window that lets you view the parameters and values of the S1 port default R2 232 on the controller Serial S2 Port Diagnostics Toggles the Serial Port S2 RS485 default OI Port Diagnostics window that lets you view the S2 port default RS485 Operator Interface parameters and values Network Port Diagnostics Toggles the Network Port Diagnostics window that lets you view the network port parameters and values
84. Serial S2 ports Back Up Controller Information ess General Properties Network E1 Network E2 e modius Bil Mester E Moobus Fl Slave Revision 10 HC900 Process Control Utilities User Guide September 2013 85 General properties Back Up Controller Information NETWORK102 amp 86 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Manually Write Database to Flash Network E1 Network E2 ports Back Up Controller Information x Serial 51 Serial S2 General Properties Network E1 Network 2 The Controller has the following Network properties Lead IP Address Subnet Mask Default Gateway Manually Write Database to Flash Causes the configuration and user settings of a controller to be written saved to the controller s FLASH memory User settings include for example PID tuning parameters PP Output calibrations and changes to recipes setpoint profiles sequences schedules These settings are normally saved in battery backed RAM but if there is a power failure and the battery dies these settings would be lost By allowing an on demand write of the database to FLASH these settings will be retained and available immediately upon power up If using redundant CPUs C70R the database is saved to the FLASH of both Lead and Reserve controllers On demand write to flash memory is not available for C30 and C50 CPU types Revision
85. Server and DST tab Lets you assign a Network Time Server that periodically synchronizes the controller time Lets you specify when controller time changes to Daylight Saving Version 4 1 Time and Date tab Group Item Description Action Current PC Time Current Date Indicates PC s date time and time zone Read Only Current Time including Standard or Daylight Saving Time Zone Current Coniroller Current Date Shows Controller s current date time and Read only Time Current Time time zone Note Daylight Saving if Time Zone applicable is not shown unless Controller is in RUN mode Set Controller Date PC s date and time indicated here will be Read only Time and Date Time used by controller Use Controller Time zone entered here will be used by Click to select Time Zone controller Enter desired Time Zone Use PC s Time Time zone displayed here will be used by Read only Click Zone controller to select Set Controller Time Click to write the above Date Time and Time Zone to the controller Current Controller Time top of window will be updated A status message confirms the update Click to select Revision 10 September 2013 HC900 Process Control Utilities User Guide 81 Version 4 1 Network Time Server and DST tab Use this tab to assign a Network Time Server that periodically synchronizes the controller time specify when controller time changes to
86. ach data type trends point log and alarms events has its own Enable Signal that can either be configured as a digital signal on the Process Control Designer or if not configured as a digital signal NONE selected on Process Control Designer Data Storage Configuration it will appear on the Storage Control menu on the operator interface For example if the Trend Enable Signal is configured as a digital signal in the Process Control Designer Data Storage Configuration it will not appear on the Storage Control menu on the operator interface This is done to avoid having two conflicting sources for the enable signal When a digital signal is not used the Trend enable signal is set to enable when the configuration is loaded The Trends can then be disabled from the Operator Interface The Enable Signal has two functions for Point Log storage In Continuous and Batch modes it enables Point Log storage to begin at the Start Time and at every storage interval thereafter In On Command mode when it changes from off disable to on enable it causes a single sample of Point Log data to be stored at that moment See Point Log Storage Enable Conditions Batch Command Enable Signal This level of control is the Batch Command It is a single control signal that starts and stops storage for all data types configured for batch storage It does not affect Continuous or On Command storage If the Batch Signal is configured as a digital signal in
87. address are not download a configured configuration that uses DHCP Enter an IP address Hardware Ethernet port tests Same as above Replace CPU Module Failure failed during power up Revision 10 HC900 Process Control Utilities User Guide 171 September 2013 Expansion UO Comm Diagnostics The Process Control Utilities provides live monitoring of the Expansion I O Comm subsystem The instrument executes diagnostic routines during instrument start up and during on line operation Select Controller Ports Diagnostics from the Monitor drop down menu then select Expansion I O Comm from the list provided or from the Monitor toolbar Expansion 1 0 Comm Diagnostics Parameter Total Number of Mess Total Data Link Errors Clear Totals Rack 2 Comm Diagnostic Number of Messages Data Link Errors Clear Statistics Rack 3 Comm Diagnostic Number of Messages Data Link Errors Clear Statistics Rack 4 Comm Diagnostic Number of Messages Data Link Errors Clear Statistics Rack 5 Comm Diagnostic Number of Messages Data Link Errors Clear Statistics This window can be launched from the Utilities Worksheet The Expansion I O Comm Diagnostic Summary dialog box will appear It shows Port Status Click on X to exit box Refer to Expansion I O Comm Diagnostics Status Indicators for status indications possible cause and actions to correct the problem Diagnostics Statistics and parameters for the I O Expansion I
88. addresses referenced within the HC900 configuration the controller will write a value of zero to the undefined address For example if Modbus Registers 1 and 10 are assigned to Modbus function blocks but Registers 2 and 9 are not the controller will write zeroes to Registers 2 and 9 Restore Default Settings This button allows you to restore the original default settings for the Advanced Setup parameters Note you must click the Set button on the Set Protocol dialog to activate any changes that are made on this dialog 76 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Set Controller Mode Set Controller Mode Set Controller Mode lets you set the controller mode It can only be set when the controller s mode switch is in the center Run Mode position ATTENTION If the controller s mode switch is in one of the Locked positions the mode cannot be changed from this position It can be changed only by changing the position of the switch opens the Set Controller Mode dialog box Follow the steps on the dialog box Select a new mode RUN PROGRAM or OFFLINE Write the new mode to the controller Press Set New Mode button Program to Run takes some time An Indicator on the dialog box shows the progress Set Controller Network Parameters IP 1 opens the Controller Identification Setup Wizard dialog box You can select a serial port or the Ethernet port over which the network
89. and are color coded to identify logic states impeding or permitting logic flow Logic Blocks Inversion Indicators RED OFF GREEN ON AND243 19 tL Digital Input Blocks Inversion Indicators ON or Inverted ON D1224 EN D1224 Si 010401 E bejis o4 010401 ME H 1s 04 FAIL FAIL OFF or Inverted OFF LS 09 010402 MA Lois FAIL Digital Output Blocks Inversion Indicators ON or Inverted ON D0146 32 i ce W 010311 FAIL D0144 30 W 010305 FAIL 138 HC900 Process Control Utilities User Guide Revision 10 September 2013 On Line Monitoring Logic Flow OFF or Inverted OFF D0145 34 D0146 32 PE 010209 P 010344 FAIL FAIL Revision 10 HC900 Process Control Utilities User Guide 139 September 2013 140 HC900 Process Control Utilities User Guide Revision 10 September 2013 Watch Summary Window Watch Summary Window Watch Summary Window Watch Summary Window Overview The Watch Summary window is a dockable movable re sizable window that lets you view the current values of groups of related data such as I O and Signal Tags from the controller Docking and Undocking the Window The Watch Summary window is represented by the icon and can be accessed in 2 ways as described below For each method the system must already be in Monitor Mode for the option to be available Monitor Menu 1 Select Monitor from the main application m
90. ard Navigation 26 PPO Block Calibration 91 L PPO Block Hand Calibration 94 PPO Block Semi Auto Calibration 93 Logic Inversion Color Codes 138 Print Report 179 Print Report Preview 183 i R Main Menu 16 Main Menus 16 Rack Module and Channel Assignments 5 Main Toolbar Functions 23 Rack Diagnostics 157 Manually Write Database to Flash 87 Rack Diagnostics Power Supply 159 Menu 15 16 Recipe 107 Closing 16 Setup Edit 107 Selecting 16 Recipe Configuration Overview 105 Menu Conventions 15 Recipe Overview 103 Modbus Address 187 Recipe Pool 107 edit 187 Recipe Properties 108 view 187 Recipes Menu 22 104 Modbus Register Map 187 Recipe Variables 105 edit 187 configuration overview 105 view 187 Recipe Variables File 106 Monitor menu 21 Redo 19 Monitor Mode 127 Remote Loopback Test 45 indicator 127 Report 179 183 184 Monitor Toolbar 128 Export 184 Monitor Update Rate 127 Preview 183 Monitoring 125 129 133 Print 179 how to start 129 Restore Controller Information 85 how to stop 133 Restore Factory Calibration 91 Right Mouse Click 25 69 N RS485 Ol Port Diagnostics 169 Navigational Tools 25 RS485 Ol Port status Indicators 170 Network Port Diagnostic Status Indicators 171 S Network Port Diagnostics 170 Saving A Configuration File 29 O Saving A Function Block Diagram 29 Overview 134 Select the Number to Call 46 Logic Flow 134 Selecting a Menu 16 Overview On Line Monitoring 125 SE Calibration Procedure o P setup edit 121 Sequence File 119 Page c
91. are identified by their Variable Names Recipes have these basic attributes Recipe Number A unique number must be assigned for each recipe that is configured Numbers can be assigned in any sequence with gaps between numbers but no two recipes can be given the same number Recipe Name A descriptive name must be assigned consisting of letters or numbers with no spaces Thus a name can be any combination of letters and numbers without spaces Note that lowercase letters are automatically converted to uppercase letters Recipe Variables A list of Variables can be compiled for each recipe A valid Variable and desired setting must be specified for each recipe item Adjustable Settings The setting for an analog point can be any appropriate value from 99999 to 99999 and a digital point can be set in its ON or OFF state It is possible to edit change any recipe item Variable Name setting through the Edit Recipe Setup dialog box during configuration Recipe Variables Configuration Overview A recipe is a list of Variables with settings that define the ingredients needed to make a product or run a particular batch The items represent Analog and or Digital Points that are assigned in the Function Block Configuration and are identified by their Variable Names Configuration Functions Basic functions that you will use to configure a Recipe Recipe Editor Create Edit a Recipe under the File New or File Open menus Accesses the Recipe
92. argest possible packet sizes Slave Reply Timeout milliseconds This parameter defines the Modbus message turnaround time for the link It has a range of 10ms to 255ms This parameter should be set to handle the slave device that has the worse case turnaround time on the link If there are slave devices with turnaround times that are longer than 255ms then the standard Modbus RTU Master protocol must be used Maximum Number of Modbus registers per transaction Read Coil Registers Function Code 1 This parameter determines the maximum number of coil registers that can be read from the slave devices in a single transaction Read Digital Input Registers Function Code 2 This parameter determines the maximum number of digital input registers that can be read from the slave devices in a single transaction Read Holding Registers Function Code 3 This parameter determines the maximum number of holding registers that can be read from the slave devices in a single transaction Read Input Registers Function Code 4 Revision 10 HC900 Process Control Utilities User Guide 75 September 2013 This parameter determines the maximum number of input registers that can be read from the slave devices in a single transaction Write Multiple Holding Registers Function Code 16 This parameter determines the number of registers that will be written to the slave devices in a single transaction Note if there are gaps in the Modbus register
93. assigns the time units hours or minutes for all Steps Hours Time unit in Hours Click on Radio button Minutes Time unit in Minutes Click on Radio button Revision 10 September 2013 HC900 Process Control Utilities User Guide 123 On Line Monitoring Overview On Line Monitoring Overview Process Control Utilities Monitoring provides the following Multiple concurrent function block Monitor Windows You can open as many Function Block monitor windows as you want until you run out of physical resources on the PC You can open Function Block monitor windows concurrently for Function Blocks on different Function Block Diagram Worksheets Function Block monitor window can be resized to better suit concurrent windows Provides a Watch Window to view groups of related data such as I O and Signal Tags Allows Monitoring to cross all FBD worksheet boundaries There are no boundaries You can call up Function Block monitor windows from any or all FBD worksheets concurrently The Watch Window implicitly crosses all worksheets All other diagnostic windows can also be open concurrently You can specify the monitor update rate that determines how often data is collected from the controller during monitoring This update rate can be set to either 1 4 second 1 2 second 1 second or 5 seconds See Monitor Toolbar for the available Monitoring and Diagnostic Windows See Visual Indicators for Monitor Mode for on line monitor
94. at every Storage Interval thereafter For On Command Point Log storage notice the samples are taken the instant Point Log Enable is enabled but not at intervals If D ll tikethis Pointtog ee Point Log Continuous Then va stored Ge T T H orage stats E this et atte ttt g tt Key 12 o 30 Tme i Start Disabled nableg Dale Time Start Time 1 15 p m Storage Interval 30 minutes 60 HC900 Process Control Utilities User Guide Revision 10 September 2013 Data Storage Storage Enable Conditions Alarm Event Storage Enable Conditions The figure below shows examples of Alarm Event Enable conditions Notice that Continuous Alarm Event storage occurs unless Alarm Event Disable and Data Storage Disable is selected For Batch Alarm Event storage all three enables must be on Batch Command lf enabled P Alarmy Event like this Enable Data Storage Enable Alarm Event Then stored Continuous like this P Time ck Disabled Enabled Disabled 1 Although Alarm Storage is active during the specified time periods Alarm records will only be saved on active transitions of the alarm status If no alarm occurs during the active period the data for that period will be blank Revision 10 HC900 Process Control Utilities User Guide 61 September 2013 Data Storage Configuration Access on the Operator Panel Worksheet Toolbar opens the Data Storage Config
95. at to Know Before You Start What to Know Before You Start Rack Module and Channel Assignments The controller contains one or more racks Each rack contains I O modules and each I O module contains a number of channels Each rack module and channel is assigned a number in the configuration that corresponds to a physical location in the installed racks Refer to the Honeywell Controller Installation and User Guide 51 52 25 107 for your Rack Module and Channel addresses for I O Function Blocks in the Function Block Diagram configuration Revision 10 HC900 Process Control Utilities User Guide September 2013 This page has been intentionally left blank HC900 Process Control Utilities User Guide Revision 10 September 2013 Implementation Starting the Application Implementation Starting the Application When the application is started the only viewable part is the File Browser Go to the Main Toolbar or the File Menu and select D or NEW Displays a Choose a New File Type dialog box with three tabs New Recipes Select the Recipe tab On the tab click on a radio button to select one of the following Recipes Variables Setpoint Profile Setpoint Schedule Sequence Click OK The associated Editor dialog box will appear and a new Opened Recipe File is listed in the File Browser Refer to the specific Recipe type for specifics New Data Storage Select the Data Storage tab On the tab click on a rad
96. atch Data is sampled at the storage interval but also a Batch Enable Signal separates the sampled data into numbered batches Batch 1 begins when the Batch Enable Signal turns on and ends when the signal turns off Batch 2 begins when the Batch Enable Signal turns on and ends when the signal turns off etc No batch mode data is collected while the Batch Enable Signal is off The Batch Enable Signal does not affect data being stored as Continuous or On Command On Command Point Log data is sampled on each off to on transition of the Point Log Enable Signal Revision 10 HC900 Process Control Utilities User Guide 55 September 2013 Storage intervals When data storage is enabled samples are taken at regular intervals known as the storage intervals These intervals can be from a few seconds to 30 minutes Each data type has its own storage interval For example Trends can be stored using one interval like 5 seconds Point Log using another interval like 10 per day and Alarms Events stored as they occur Or they can all use the same interval It depends on how data storage has been configured In Continuous and Batch modes the storage interval determines how often data is sampled and stored For trends data is first sampled when storage is enabled and again at equally spaced intervals thereafter For example if trend storage is enabled at 2 03 p m and the interval is 10 minutes trend storage occurs at 2 03 2 13 2 23 etc unti
97. be sequential Revision 10 HC900 Process Control Utilities User Guide 121 September 2013 Parameter Parameter Description Entry Information State Name Name of current state N A Time in Step Time duration value for each step of the sequence Time Units are selected on the Sequence Properties dialog box Enter values for all Steps in the appropriate fields Time Next Step Designates the step the sequence will advance to when the time expires It can be any step in the sequence including steps that have been previously executed Enter a number for the next step when time expires on current step Enter 0 to stop the sequence after current step expires and to hold the outputs Event Signal 1 The event signal is a digital signal defined in the sequencer block When Event Signal 1 signal transitions from FALSE to TRUE the sequence will jump to the step defined in Event 1 Next Step N A Event 1 Next Step An off to on rising edge transition of Event Signal 1 will cause the sequence to advance to the step specified here Enter a value for Event 1 Next Step Event Signal 2 The event signal is a digital signal defined in the sequencer block When Event Signal 2 signal transitions from FALSE to TRUE the sequence will jump to the step defined in Event 2 Next Step N A Event 2 Next Step An off to on rising edge transition of Event Signal 2 will
98. ber 2013 HC900 Process Control Utilities User Guide Step Item Action Description GHold1 GHold8 Setpoint guarantee is provided for the master block setpoints with a single symmetrical value for each setpoint output Actions for the guarantee soak may be set on a per segment basis for OFF HIGH setpoint deviation LOW setpoint deviation or both HIGH and LOW setpoint deviations Click on an active field and select a GHOLD Type from Drop down menu OFF No Guaranteed Hold HIGH setpoint deviation The schedule will hold if a PV deviates above the Setpoint value set LOW setpoint deviation The schedule will hold if a PV deviates below the Setpoint value set on the Setpoint Schedule Properties dialog box HIGH and LOW setpoint deviations The schedule will hold if a PV deviates above or below the Setpoint value set on the Setpoint Schedule Properties dialog box Recycle Segment The segment number at which a recycle will start Enter a value 0 to 50 Recycle Count This number lets the schedule repeat loop a specified number of times Enter a value 0 999 or 0 for infinite Delete Deletes selected item from schedule Print Prints the schedule Save Saves the schedule as SCH file Download Downloads schedule to the controller s schedule pool where it can be edited or loaded into the controller s active configuration Setpoint Schedule Pool Introduction The SP Schedule Po
99. ber 2013 Set Controller Time Sg opens the Set Controller Time dialog box Screens differ according to the version of HC Utilities Version 4 0 and earlier This window lets you set your controller s date and time Note Use of Daylight Saving or Network Time Server requires Version 4 1 Current Time This is updated when you click on Set Controller Time button below Group Item Description Action PC Time Current Date Indicates PC s date time and time zone Read Only Current Time Time Zone Controller Time Current Date Shows Controller s current date and time Read only Select method for writing Time and Date to the Controller Set to PC Time PC s date and time indicated here will be used by controller Click radio button to select Manually Override Time Date and time entered here will be used by controller Click radio button and enter desired date and time Set Controller Time Writes PC or manual Date and Time to the controller Current Controller Time top of window will be updated A status message confirms the update Click to set time 80 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Set Controller Time Version 4 1 and later There are two tabs in this window Time and Date tab Lets you set controller time to the PC time and assign a time zone to the controller Network Time
100. bol will appear on one of the Serial comm ports buttons PC Port Setup for Controller Access Setting Up a Network Port Click on the Network Port setup button Network The Network Port Dialog Box will Open Network Port Properties Network Device Hoon FICSO0 Crit Aas To ADD a Network Port Click on ADD and enter the properties in the Device IP Address fields Les Lo To EDIT a Network Port Click a device click on EDIT and enter the E properties in the Device IP Address fields Je To Delete a Network address SJ ze l Click on a device in the Network address list then click Delete button The address will be deleted To do a Loopback test for a specific address Click on the Loopback button Revision 10 HC900 Process Control Utilities User Guide 41 September 2013 Device IP Addresses x E Device Name Foneynet H300 Conor Keen Honeywell HCS00 Controller Network Port E1 192 168 1 254 Device Type SE For Advanced Network Setup click on the Advanced Netesk Setup MORE gt gt button at the bottom of the Network Port Properties dialog box Number of Retries before Abort Enter a oa EES decimal value Retry Delay Enter a value in milliseconds Timeout Enter a value in milliseconds Note It is not recommended that you set the values lower than those shown in the dialog box since it may cause some communications operations to fail Press Reset button to reset these fie
101. ck Right click on these Input Pins Output Pins Wire Node To see Trace Monitor Pins Help these choices Monitor ins Function Block Monitor Window The Process Control Utilities provides live monitoring of all Function Blocks To access select Monitor Function Block from the Monitor menu or from the Monitor toolbar 130 Revision 10 September 2013 HC900 Process Control Utilities User Guide On Line Monitoring Function Block Monitor Window Or Right Click a function block or variable in Monitor Mode and select the Monitor Block menu item The summary will provide status of the parameters shown in the list For Loop blocks the current mode will be shown in the lower right of the window LSP AUTO Local Setpoint Automatic Output LSP MAN Local Setpoint Manual Output RSP AUTO Remote Setpoint Automatic Output RSP MAN Remote Setpoint Manual Output To change Mode settings of a loop block click on a radio button to select Local or Remote Setpoint Automatic or Manual Output Click the Change Mode button to change the mode Changing a Parameter Some blocks allow you to change some parameters Click on a parameter name if allowed the Write field will become active Enter an override value in the field Channel Sensor Status I O blocks display a parameter called Channel Sensor Status to indicate any abnormalities See I O Channel Sensor Status for details Click on X to exit box Attention
102. ck the window If the window is Undocked double clicking in the title bar area will dock the window at it last docked position Dragging the window to the top bottom left or right edge of the main viewing area of the application will dock the window at that location Press and hold the CTRL key down to prevent Docking when moving the window Hot Links You can click on any I O function block or Signal on the Controller Worksheet or any I O function block Signal or Variable in the Watch Window and that item will be located on the Function Block Diagram As you move the mouse over a HOT LINK the text changes to Underlined Blue and the cursor changes to a Hand 14 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface Status Bar Writes or Forces By clicking on the item in the Value column you may write a value such as for a Variable or force a value for an analog input or digital input For I O a Forced column will indicate that the I O point is forced Status Bar The status bar is located along the bottom of the application s window It indicates information about the current window It can be turned on or off in the View Menu Menu Item Description The text string at the far left on the status bar gives a brief description of the menu item in focus If you pull down a menu list and position the cursor on a menu item this field will describe the menu item Creates a new Co
103. ckground returns to white and the eye disappears from the cursor Revision 10 HC900 Process Control Utilities User Guide 133 September 2013 Attention f you return from VIEW mode to Monitor mode all your previously opened monitor windows will appear if the same configuration Logic Flow Overview In Monitor Mode Logic Flow is shown within the Configuration Worksheet Monitor Window Soft Wires are identified to represent the Logic state at the pin of the source in monitor mode Function Block pin values can be monitored briefly or you can stick the values on display until you dismiss them Analog Values are in decimal format and Digital States are On Off Digital Signal Tags and corresponding Connectors at the block pins include color coded representations for state changes Page Connectors include color coded representations for state changes Logic Inversion indicators are pictorially identified on the block and are color coded to identify logic states impeding or permitting logic flow CAUTION During Live Monitoring especially fast scan it is possible to see transient states where the block output is inconsistent with its input values This occurs because it is possible for the input values and outputs values to be taken from different controller execution cycles Therefore either the viewed inputs or outputs may be older Logic monitoring is appropriate for static conditions Soft Wire Identification Solid Green
104. configured low range value Al channel is programmatically disabled When attempting to take a Check the signal reading the analog to level being applied digital ADC fails This to the terminals can occur if the incoming signal is either too large or Replace module too small It also could result if the ADC circuit is failing If the problem is the ADC circuit most likely other channels will have the same failure A BAD CHANNEL UO module diagnostic is posted The point has been manually forced to its present value probably via a PC host There is no hardware on the I O module to support this channel For example the customer configured Channel 15 for a given module but there is an 8 channel module installed in the rack ABAD CHANNEL UO module diagnostic is posted The Main CPU is unable to communicate to the channel Possible reasons are module missing wrong module installed SPI backplane is failing expansion rack is missing A Digital Output module detected an excessive amount of current on its output terminals Note that this message will only appear for the 32 channel DO module A BAD CHANNEL module diagnostic is posted The signal at the terminals Check the signal is more than 10 over the level being applied range of the sensor to the terminals Replace module The Al module installed in the rack does not support the range or sensor type 164 HC900 Process Control Util
105. ctrical interference 5 If RS232 to RS485 converter used check its power switch jumper settings and polarity Hardware Failure The UART is failing Replace the to operate properly controller CPU module Lead Port E1 E2 Good N A N A N A Network Port Diagnostics Hardware Failure Ethernet port tests Same as above Replace CPU failed during module power up Rack Comm Good See Expansion VO Diagnostic Comm Diagnostics Indi Data Link Failure See Expansion O Comm Diagnostics Status Indicators Hardware Failure See Expansion O Comm Diagnostics Status Indicators Port A B Cable See Expansion O Mismatch Comm Diagnostics Status Indicators Protocol Mismatch See Expansion WC Comm Diagnostics Status Indicators Scanner2 Rack n Network Status No Comm See Scanner 2 Link Status Indicators Marginal Port O A See Scanner 2 Link Status Indicators Marginal Port O B See Scanner 2 Link Status Indicators Good Port I O A See Scanner 2 Link Status Indicators Good Port VO B See Scanner 2 Link Status Indicators Revision 10 September 2013 HC900 Process Control Utilities User Guide 197 Parameter Status Possible Cause Controller Action User Action Not in Configuration See Scanner 2 Link Status Indicators Scanner2 Rack n Network Diagnostics Good See Scanne
106. d left click while the pin value is displayed or right click and select Monitor Pins from the menu To remove the constantly displayed value left click on the pin again or right click and select Monitor Pins again from the menu Displaying All Function Block Pin Values 010101 FAI S WA FATAWARN F1T10PEN 1 Displaying Briefly Hover the cursor over the interior of a function block momentarily All of the Function Blocks pin values will be displayed next to the pins as long as the cursor remains motionless over the block To remove the briefly displayed values remove the cursor from the block Displaying Until Dismissed Hover the cursor over the interior of a function block and left click while the pin values are displayed or right click and select Monitor Pins from the menu To remove the constantly displayed value left click on the pin again or right click and select Monitor Pins again from the menu Revision 10 HC900 Process Control Utilities User Guide 137 September 2013 Toggling All Pin Values on Worksheet Select on the Monitor Toolbar or select Monitor Pins from the Monitor menu NOTE Any pin values shown when monitor mode is exited will be re shown when Monitor mode is re entered This only applies to the current session of the application and not between sessions of the application Logic Inversion Color Codes Logic Inversion indicators are pictorially identified on the block
107. data for a Setpoint Program function block SPP needed to generate a required setpoint versus time profile also called a program Program Name During configuration you must assign a name descriptive reference consisting of from 1 to 8 letters or numbers without spaces Thus a name can be a combination of letters and numbers Note that lowercase letters are automatically converted to uppercase Program This number is assigned when the software or the Operator Interface creates the profile The Number program number is assigned in the Setpoint Profile Pool and is shown on the Edit Setpoint Profile dialog box Ramp A ramp segment is a starting setpoint and the time or rate to reach the setpoint of the following Segments segment Typically segment 1 will be a ramp Ramp time is determined in either TIME Hours or Minutes Range 0 00 hr to 999 99 hr 0 00 min to 999 99 min OR RATE EU MIN or EU HR Range 0 to 999 99 Revision 10 HC900 Process Control Utilities User Guide 95 September 2013 Term Definition This selection of time or rate is made when you configure properties Make this selection before entering any Ramp during Profile Edit NOTE When Ramp unit is configured for TIME entering 0 will imply an immediate step change in setpoint to the next soak Running a Profile Setpoint profiles may be started held advanced jogged to a predefined segment or reset from the opera
108. de During a Hot Start Controller memory will not be re initialized Outputs will be held at their current value Controller will stay in RUN mode There are two possible actions with a Hot Start If the Hot Start will be completed within approximately 3 controller scan cycles then the Hot Start will proceed automatically If the Hot Start requires longer than 3 controller scan cycles a dialog box displays a the estimated duration of the Hot Start and b options to initiate or cancel the Hot Start COLD START the controller will transition through normal PROGRAM TO RUN mode transition Controller memory will be re initialized Outputs will be turned off during re start Controller will return to RUN mode ABORT the controller will disregard the new configuration and continue to use the previous configuration The dialog box status line will state Mode Change in Progress then Download Successful when completed Downloading in Run Mode d WARNING While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the configuration in the application and the potential dangers of downloading a configuration while running Downloading in RUN Mode has the potential to create a hazardous situation Changes to the configuration result in a short suspension of the control program followed by an immediate execution of the new c
109. dications possible cause and actions to correct the problem Configuration Port Diagnostics Parameter Port Diagnostic Port Status Messages Received Data Link Errors Application Errors Protocol Port Baud Rate Port Enabled Double Register Format Big Endian Unit Address Clear Statistics Serial Port S1 RS232 default Configuration Port Diagnostics Status Indicators ELN 9600 ON i OFF The Serial Port S1 Diagnostic Summary dialog box will provide status of the parameters shown in the list Value Possible Cause Controller Action User Action Good N A N A N A Revision 10 HC900 Process Control Utilities User Guide 167 September 2013 Value Possible Cause Controller Action User Action Data Link A large number of Rack 1 monitor block s COMPORT Check baud rate Failure messages are DIAG is set to FAILED Check connectors resulting in data Rack 1 monitor block s RACK OK Check cable polarity link errors pin is turned off A roe Isolate cabling from electrical ASYS block s HW OK pin is turned interference ff e If RS232 to RS485 converter is If configured as a Modbus master used check its power ASYS and FSYS blocks Modbus switchjumper settings and Master Fail pins are turned on polarity If configured as a Modbus Slave and read blocks associated master use the slave with the slaves experiencing the status screens to failure have their read pins froz
110. dress mo Taghame Descriptor Furn2 Zone 1 PID105 0x0140 F2 ZONE2 Furn2 Zone2 0x0240 PID108 F2 ZONE3 Furn2 Zone3 0x0340 PID111 F4 ZONE1 F4 Temp Zone 0x0440 PID114 F4 ZONE2 F4 Temp Zone 2 0x0540 PIDI17 F4 ZONES F4 Temp Zone 3 0x0640 PID184 F1 TEMP Furnace1 Temp 0x0740 CARB271 F2 CARB F2 Carbon 0x0840 PID289 TYP PID 0x0940 PID324 AIRFLOVY Ox0440 PID325 HDRPRESS Ox0B40 PID326 FUELFLO Ox0C40 x0D40 x0E40 x0F40 x1040 s Addresses containing that type of function block are shown in numerical order Unlike signals and variables only one Modbus address is allowed per function block To view the address of any function block display its Properties by right clicking on the function block in the configuration diagram under the Controller tab Revision 10 HC900 Process Control Utilities User Guide September 2013 189 Custom Map Access To access the custom Modbus register map to view an address click on the Modbus Map tab at the bottom of the display This tab is visible only after you configure your map type as custom The map is view only in HC Utilities Overview The custom Modbus map is applicable to the array of Modbus registers classified as h
111. e Setpoint Schedule Sequence Data Storage Upload transfers a recipe FROM the controller TO the software Back up Controller Saves a controller s active configuration as a backup file with cbk extension Similar to saving an uploaded configuration except that the configuration and port settings are saved You are prompted to specify the comm link settings for the controller to be backed up Backup files are read only to edit you must first save as cde See Back Up Controller Information for more details Hang Up Modem When communicating with a controller via a Modem select this to disconnect the Modem from the controller Properties Displays the File Properties dialog box Tabs allow user to view Configuration File properties read Configuration File Statistics capacity usage Write Protect File Displays the Add Write Protection dialog box Can enter and confirm a password for the selected file Print Report Toolbar Shortcut CTRL P Displays the Print Report Dialog box Lets you choose reports for printing from 5 different categories Controllers Function Block Diagrams Displays Recipes Alarms and Events Print Report Preview Lets you choose a report preview Print Preview for printing from the 5 categories Controllers Function Block Diagrams Displays Recipes Alarms and Events The selected report is displayed on the screen as it will
112. e The information configured here will appear in the Edit SP Profile dialog box Ramp Type Properties of the profile You can change these under Properties Eng Units Time Units Aux Out Units Guar Hold Type Guar Hold High Guar Hold Low September 2013 Add Adds a step Insert Inserts a step Delete Deletes selected step Type Ramp or Soak A ramp segment is a starting setpoint and the time or rate to reach the setpoint of the following segment Typically segment 1 will be a ramp Revision 10 HC900 Process Control Utilities User Guide 109 Step Item Action Description SP Value Setpoint value set for Ramp starting Setpoint value and Soak soak setpoint value Time Rate Ramp time is determined in either TIME Hours or Minutes Range 0 00 hr to 999 99 hr 0 00 min to 999 99 min OR RATE EU MIN or EU HR Range 0 to 999 99 This selection of time or rate is made when you configure properties Make this selection before entering any Ramp NOTE When Ramp unit is configured for TIME entering 0 will imply an immediate step change in setpoint to the next soak Aux Out In addition to the main ramp and soak output value a second analog value is available for each step of the profile This output is a fixed soak value which may be used to provide a setpoint value for a secondary control loop in the process An example would be a ramp and soak temperature pr
113. e Disk Drive Group Number and Trend group number Press Initialize to prepare the disk for storage HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Set Controller Serial Ports ICON FUNCTION REFERENCE Back Up Controller Backs up controller s configuration and port HI Information settings See Back Up Controller Information Restore Controller This button visible for open backup files only See Information Restore Controller Information wee Ai Write Database See Manually Write Database to Flash to Flas CH These functions prompt you to select a PC port to which to connect These functions communicate to a controller by using the PC Port displayed in Current PC to Controller Connection Settings Set Controller Serial Ports Use this feature to set the RS232 and RS485 ports protocol d has two tabs Serial S1 RS232 and Serial S2 RS485 each with the following settings Honeywell ELN Default protocol Modbus RTU Master Select to set controller up as a master Modbus RTU Master Advanced Provides enhanced data throughput for applications where the HC900 is being used in conjunction with a Modbus to fieldbus gateway device See page 74 for details Modbus RTU Slave Select to set controller up as a slave Slave Type Multidrop select when using more than one slave on the selected PC port Point to point select fo
114. e Window Access the Trace Window from the Main Menu Toolbar Or from the View Menu on the main menu 12 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface Traceback Window 5 Pry PIBT23 4 GE MDSW154 3 startup PID113 4 Loops tot TA SPS 109 F setpoints PID113 LOOF 1 Loops It is a dockable sizeable window The Trace Window provides a list of all blocks pins you have traced and lists Block ID Tag Name IO Pin Name Worksheet name Trace Window Update Each time you perform a Trace the window will update with a new pair of block pins The first item is the signal source the second item is the signal destination Select any of the rows in the Traceback window to recall the diagram to display the selected block The last trace is on the top of the list Right Mouse Click Procedure to Trace Signals Select a Function Block of interest Right Mouse click on any INPUT pin Select TRACE Traceback will find the source of the connection you selected and refresh the FBD view with that block visible Highlighted even if the other side of the connection is on a different worksheet The Output pin of the block the signal source will be displayed in RED From that block repeat the traceback to another block and another block etc Use the Traceback list to view your Traceback history You can clear the Trace List by pressing the bar at the top of t
115. e and none overlap Tile Vertically Arranges windows over and under each other Each window is visible and none overlap Arrange All Arranges configuration Icons when configurations are minimized Open window Lists all Function Block Diagrams recipes and data storage designations files that are open and checks the one that is active Click any file to display it Help Menu MENU SELECTIONS Help Topics Calls up the top level Helps Contents page Selecting a Topic displays information about that topic If the information about a topic exceeds the height of the window a vertical scrollbar will be displayed Selecting the Index tab lets you type in the first few letters of the word you are looking for Selecting the Find tab lets you search for specific words and phrases in Help topics instead of searching for information by category About Help Displays copyright and software version and user name and company name entered during software s installation ADDITIONAL HELP ACCESS Right click Help for Help Topics Right click on any Function Block to access topic help for that particular Block Hotspots When the cursor is over a hotspot area on an image it turns to a hand indicating that when clicked some sort of action occurs Main Toolbar Functions Click on ICON to open a dialog box ICON Function Dialog Box Comments k New Displays a Choose a New File Type dialog box with these tabs
116. e calibration of the PPO block is similar to that of the Al and AO except that the calibration values are stored as part of the block s configuration not on the Al card itself There are four tabs on the Dialog Box opens the Calibrate Modules dialog box Al Channel see Calibrate Al Channel CJ Temp see Calibrate CJ Temp AO Channel see Calibrate AO Channel PPO Block see Calibrate Position Proportional Output 88 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Calibrate CU Temp Calibrate Al Channel The Calibrate Al Channel tab allows you to calibrate the selected Al to ensure that the 0 and 100 values selected during configuration is actually correct ATTENTION You should not access the Utilities Calibrate Controller Analog I O display while the Ol calibration display is being displayed or vice versa Calibration can t be done as long as both displays are shown user must exit either display to do a calibration To calibrate an Al Channel Enter a Rack Module and Channel Click on Select Input The program will then poll the controller to see if the selected Al exists The Cal 0 button is now available Connect a reference supply to the input pins of the Al The reference supply must have the following characteristics T C mV Volts Inputs 1 microvolt resolution Ohms RTD Inputs 0 1 Ohm resolution 4 20mA inputs 4 microamp resolution Set the
117. e following list Parameter Value Possible Cause Controller Action User Action Scanner 2 No Comm Controller is If scanners are in the See Expansion Rack Network Status communicating to configuration see Link Diagnostic below none of the Scanner Expansion Rack Link 2s that are in the Diagnostics below configuration or Controller may be communicating to a Scanner 2 that is not in the configuration Marginal Port VO Controller is If a scanner 2 in the Refer to the Expansion A experiencing marginal configuration is not l mm Diagnosti communications on communicating then a Summary dialog box the respective communication diagnostic Scanner 2 link to one Is posted for that rack or more Scanner 2s in Refer to the Expansion WO the configuration Comm Diagnostic Summary dialog box and or Controller is communicating to some of the Scanner 2s in the configuration but not all Marginal Port O Controller is Same as above Same as above B experiencing marginal communications on the respective Scanner 2 link to one or more Scanner 2s in the configuration and or Controller is communicating to some of the Scanner 2s in the configuration but not all Good Port VO A Controller is experiencing good communications on the respective Lead CPU is operating normally using the I O Port A to communicate with the Scanner Racks none Revision 10 September 2013 HC900 Process Contro
118. e icon on the toolbar and select a report from the drop down menu that appears The Print dialog box appears to enable you print a specific report You can also print a report from Print Report Preview from the File menu Report Categories The Print Report function provides access to the greatest number of reports For software revisions prior to 6 0 all 5 main report categories are available For revision 6 0 and later the Display worksheet is no longer supported so the Displays report category option is not available For SIL compliant controller types additional sub menus allow for filtering of some reports based on Process or Safety worksheets For more information see Reports Overview Print Report EI Select a report category to print Controller FBDs Displays as mu ye B Controller Reports Clicking the Controller button provides a drop down menu which allows the selection of 2 different reports as shown below Note that for SIL compliant controller types only there is an additional sub menu for the I O Configuration report Print Report x Select a report category to print mm d oe Report Description SIL Filtering Email Shows how E mail notification is configured No I O Configuration Shows configuration of all I O on all racks Yes This report is similar to the data shown on the Controller worksheet It may also be printed by clicking on the Print button in the Con
119. e map You don t need to specify which of the block s parameters are mapped they re all there For example all of a PID block s 40 plus parameters are added to the map Lets you pick and choose which block parameters to add For example a PID block contains over 40 parameters The fixed map adds them all the custom map lets you add only the ones you need to access thus freeing up more addresses for other parameters You can create templates to apply to any or all function blocks of a type For example you can select 5 of a PID block s parameters then save them to a PID template You can load that template into other PID blocks so they each address the same Revision 10 September 2013 HC900 Process Control Utilities User Guide 187 Fixed map Custom map 5 parameters You can reorder items within a group such as switching Loop 1 with Loop 10 You can assign signals and variables to a user defined area of the map You can reorder items More generally you can put any parameter at any address or at multiple addresses or partitions The fixed map has a fixed range 45057 46056 for assigning configured signal tags and variables to another data type such as integer 16 The custom map lets you assign any data type to any address float 32 integer 16 etc A default data type is applied but can be changed The fixed map contains several gaps of unused and unusable addresses
120. e or the User Defined tab s Show drop down selector is set to All Variables As long as you are in monitor mode you can add items at any time Note that there is no limit to the number of items that you can add to the list but the list is not saved between sessions of the software To add Signals Page Connectors or Variables to the user defined watch list 1 Navigate to the function block worksheet that contains the item 2 Right click on the item to display the context menu 3 Select Add to Watch Summary from the context menu See the Watch Window Summary for instructions on how to view the Watch Summary Window The number of pull down selectors at the top of the User Defined tab of the Watch Summary window will depend on the controller type For SlL compliant controllers there will be a leading selector which allows the signals to be filtered based on the type of function block worksheet they are located on e All both Process and Safety worksheets e Process e Safety For all controller types there will be a pull down selector which allows the type of user defined tags to be selected e All e Al Signals e All Page Connectors e All Variables Note that in this case All refers to the list of user defined items and not to the full configuration For each item in the selection list its Tag Name Descriptor and Value are displayed in the table as shown below Revision 10 HC900 Process Control Utilities User Guide 1
121. e pool and download the selected SPP item to a controller s Setpoint Profiles pool Setpoint Schedules Setpoint Schedule configuration provides a quick and easy way to create edit and save different Setpoint Schedules for the Setpoint Scheduler SPS control blocks in the configuration This selection opens the Setpoint Schedule Pool dialog box and allows viewing adding editing and printing of Setpoint Schedules details You can save the selected SPS item to a file open a SPS file and insert it into the pool and download the selected SPS item to a controller s Setpoint Schedule pool Sequences Sequence configuration provides a series of inter related events used to start up or shut down a unit process ora series of timed and process measurement dependent events that are executed to produce a final product This selection opens the Sequence Pool dialog box and allows viewing adding editing and printing of Sequence details You can save the selected SEQ item to a file open a SEQ file and insert it into the pool and download the selected SEQ item to a controller s Sequence pool 22 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface Window Menu Window Menu Menu Selection Function Cascade Arranges windows so that they overlap making it easy to select a window Tile Horizontally Arranges windows side by side Each window is visibl
122. ed CEN Replace the CPU rack Hardware failure on the backplane Revision 10 HC900 Process Control Utilities User Guide 193 September 2013 Parameter Value Possible Cause Controller Action User Action CPU rack backplane Contact Honeywell service Invalid Neither CPU has a An empty database is Download the desired Configuration valid configuration created configuration file and database perform a cold start Firmware Version The reserve The lead controller will Upgrade the CPU Mismatch controller does not continue to control the firmware so both the have the same process but failover is lead and reserve version of controller not possible have the same firmware installed version Redundancy Good Diagnostics Database Not Hardware failure on the The lead controller will Replace the reserve Synchronized reserve CPU continue to control the CPU Hardware failure on the een but failover IS not Replace the lead CPU lead GRU Replace the CPU rack Hardware failure on the backplane CPU rack backplane Contact Honeywell service Invalid Neither CPU has a An empty database is Download the desired Configuration valid configuration created configuration file and database perform a cold start Firmware Version The reserve The lead controller will Upgrade the CPU Mismatch controller does not continue to control the firmware so both the have the same process but failover is lead and reserve version of controller
123. ed map Custom map The items that can be in the fixed map are limited to certain types of function blocks and other configuration data The items that can be in the custom map are limited to certain types of function blocks and other configuration data same as fixed map Items are automatically assigned to the fixed map At the moment you switch from fixed to custom map mode any items in your configuration maintain their addresses from the fixed map However once you are in custom map mode if you add more items to your configuration they are not automatically added to the custom map you must add them manually Each item type is grouped in a fixed address range of the map For example the address range designated for Loops is restricted to Loops only it can not contain Setpoint Programmers You can create partitions with custom names and address ranges Partitions can contain any item types you can mix and match items if needed Quantities of each item type are at a fixed maximum such as 32 loops 8 programmers Good for smaller configurations or pre 4 0 configurations If your configuration exceeds these maximums a message reminds you to consider switching to the custom map Quantities are limited only by the amount of free space in the map or partition Use custom map when you need to access data from more than 32 loops for example Every parameter of a function block is automatically added to th
124. ed number of times Events Events 1 thru 16 segment Segment events are digital switches that provide ON OFF output through an SPS function block When a segment event is turned ON it remains on until the end of the segment at which time it is turned OFF unless it is configured to turn ON in the next Setpoint Schedule Properties Introduction This function lets you view the properties for the schedule selected in the Setpoint Schedule Pool If you are adding a schedule this dialog box will automatically appear It will also appear if you select the Worksheet Properties Icon 2nd from left from the Toolbar on the dialog box The information configured here will appear in the Edit Schedule Segment dialog box Parameter Parameter Description General Label Schedule Name Descriptor Description of schedule Jog Seg Logic input JOG on state switch block will cause the schedule to jump to the start of the segment designated then continue Time Units This selection assigns the time units hours or minutes for all segments Hours Time unit in Hours Minutes Time unit in Minutes Guaranteed Hold Limit The schedule will hold if a PV deviates above or below or both the Setpoint value set here Select Guaranteed Hold Type on the Setpoint Edit Schedule dialog box 118 HC900 Process Control Utilities User Guide Revision 10 September 2013
125. eet Unlock the Worksheets Unlock the Worksheets 2 opens the Unlock Worksheets dialog box Unlock Worksheets x Enter the password to unlock all protected worksheets Oooo Cancel Enter the password in the field and then press UNLOCK How to add change worksheet protection Revision 10 HC900 Process Control Utilities User Guide 53 September 2013 Data Storage Data Storage Overview Data Storage Note This section does not apply to the 900 Control Station Data Storage Overview The Data Storage feature provides background storage of process information on a storage device for analysis by an off line computer equipped with Honeywell data analysis software Data stored files can not be reviewed from the operator interface The instrument can support both continuous and discontinuous batching modes of the following storage types Trends Two Trend groups of up to 12 points each can be stored Floppy disk capacity for trends is inversely proportional to the number of trend points and the storage time interval that is the time between trend samples For example when storing 2 trend groups of 12 points each at a storage interval of 2 seconds the storage device will be filled in a few hours Conversely when storing 1 trend group of 3 points at a storage interval of 30 minutes the storage device could take several months to be filled Point Log unit data samples A point log file to take a snapshot
126. en determine which slaves are to the last value read experiencing the problem Slave blocks associated with the For those slaves check slaves experiencing the failure e power have their BAD COMM and NO e connections SCAN pins turned on e address e baud rate IN SCAN STATUS is set to NO e parity for all slaves experiencing the e number of stop bits failure e for electrical interference grounding COMM STATUS is set to BAD for e termination resistor if at end all slaves experiencing the of link failure The diagnostic is cleared by The slaves with the data link clearing the port s statistics errors have a non zero data link error count The slaves experiencing the failure are moved to the background scan rate 168 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Ports Diagnostics Value Possible Cause Controller Action User Action HW Failure The DUART is Rack 1 monitor block s COMPORT Replace CPU module failing to operate DIAG is set to FAILED properly Rack 1 monitor block s RACK OK pin is turned off ASYS and FSYS blocks HW OK pins are turned off If configured as a Modbus master ASYS and FSYS blocks Modbus Master Fail pins are turned on All Modbus slave and Modbus read blocks have their read pins frozen to the last value read All slave blocks have their BAD COMM and NO SCAN pins turned on IN SCAN STATUS is set to NO for all slaves COMM
127. enu 2 Select Watch Summary to launch the Watch Summary window Monitor Mode Toolbar 1 Click on the Cl button in the Monitor Mode Toolbar from the main application toolbar Using the Window The Watch Summary window will have a slightly different appearance depending on the revision of software and the type of controller however the general layout is as shown below e Tab control to select from different groups of data e Pull down selectors at the top to further filter items within the group e Table to display information and current values of the selected items Watch Summary 0109 013 0110 015 0116 003 0116 004 0116 005 0116 006 0116 007 0116 008 0116 009 Inputs Outputs The number of different data groups available through the tabs at the bottom of the window will depend on the revision of software running in the controller The possible selections are listed below click on any of the links to view an example of the selected data for that tab e User Defined Customized list of Signals Page Connectors and or Variables e Signals Analog Digital e Page Conneciors Analog Digital e Variables Analog Digital e Inputs Outputs Al AO DI DO e Display Groups Not available in revision 6 0 and higher Revision 10 HC900 Process Control Utilities User Guide 141 September 2013 The number of pull down selectors at the top of the display will depend on the controller type For SIL compliant co
128. equires field repair Getting Started Before you begin the download there are a few things you need to be aware of e Code Download can take from a couple of minutes using Ethernet to over one hour if using a Modem Therefore it is highly recommended that you do not start the code download procedure at a time when the likelihood of power failure is increased such as during HC900 Process Control Utilities User Guide Revision 10 September 2013 File Management Download Controller Firmware thunderstorms e The code download function is only available through the HC900 Process Control Utilities program connected to the controller via the CONFIGURATION port or Ethernet port on the HC900 Use the Utilities Worksheet to do the download The controller will not allow the controller firmware download to begin if the battery is bad e Code download will destroy the configuration database in the controller Therefore before code download is started either upload the configuration file via the operator interface and save on floppy or upload and save to your PC via the software s Utilities Worksheet Controller Firmware Files Install these three files in the same directory Controller File Version of file CPU Scanner File Version of file SCN Loader File Loader S19 To obtain these files go to http content honeywell com ipc faq Modular Control Systems HC900 Version 1 03 or later must be used It is recommended that both the
129. erties Protected Worksheets will show a lock symbol in the worksheet Icon Right click on any open file name to close it Revision 10 September 2013 HC900 Process Control Utilities User Guide Worksheet Toolbox Window 0 C70 Rev 4 0x HC900 Std Demo C70_4 0 Configured Function Blocks D e EI 1 0 Blocks m 10 65 SP Program H opp Hl SPEVI13 Hl SPPFURN2 Setpoint Scheduler H pa El SPSFURN4 H sTswi31 Logic Counters Timers Math Calculations E Alatm Monitor Signal Selectors Auxiliary Communications E Analog Variables Digital Variables EH dnalnn Sinnals M Hrom H Fast Fel Config The Config tab shows all configured function blocks being used in the active configuration Click on a folder to expand or collapse it Right click on a configured function block for the following options Properties shows the properties of the block Find jumps to that block in the configuration Execution Order lets you change the execution order of the block Help Traceback Window Overview This feature helps you find problems with soft wire and signal connections between Function Blocks For Example If you are testing a configuration that you ve built and want to know why a Digital Output is ON when it should be OFF you can search for the source of the Input Signal Traceback is useful for finding the analog or digital source signal Trac
130. ery block s RACK OK pin is turned off ASYS block s LOW BATTERY pin is turned on ASYS block s HW OK pin is turned off Flash Error Flash failed to burn Associated rack monitor Force a cold start block s RACK OK pin Replace CPU board is turned off ASYS block s HW OK pin is turned off Real Time Clock Good NA N A N A Diagnostics Not Programmed RTC not programmed Time and date is set to Program RTC 00 00 00 January 1 1970 Associated rack monitor block s RACK OK pin is turned off ASYS block s HW OK pin is turned off 152 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Diagnostics Status Indications Parameter Value Possible Cause Controller Action User Action Bad Data Bad date and time Same as above Program RTC Cycle power Replace CPU Replace boards in rack Replace rack Programming Failure RTC failed to program Same as above Same as above Read Failure Unable to read RTC Same as above Same as above Rack UO Good NA NA N A Diagnostics Module Error One of the module Refer to related Module Access the I O Module diagnostics in the diagnostic diagnostics screen associated rack is set to WRONG MODULE MODULE NO COMM if the communications is failing due to the module not installed BAD MODULE or BAD CHANNEL Hi Temp One of the module Refer to HI CJ Access the I O Module diagnostics in the T
131. es User Guide Revision 10 September 2013 Diagnostics Controller Diagnostics Status Indications Controller Diagnostics Status Indications For C30 C50 C70 the Controller Diagnostics window appears For C70R the Diagnostics Overview window appears C30 C50 C70 Controller Diagnostics parameters Parameter Value Possible Cause Controller Action User Action System Diagnostics Good Controller is in RUN Executes the run mode None mode Outputs are updated Forced Output A block has an output None Remove force on block that is forced output Invalid Config A configuration that An empty database is Download a valid exceeds the loop created configuration capacity of the controller was downloaded or an invalid configuration exists Switch Fault A failure is detected in All control blocks stop Replace CPU the switch reading running All WO scanning ceases This forces the modules into failsafe Invalid Change Of Controller mode is Controller will not go to To clear the diagnostic Mode changed to RUN Locked RUN Locked mode 1 Change mode back to while there are forces on RUN mode OR safely sheets 2 Clear all safety forces using HCD through Monitor gt Forced Blocks OR 3 Force a cold start Safety Configuration Controller mode is Controller will not go to To clear the diagnostic mismatch changed to RUN Locked RUN Locked mode 1 Change mode back to we Sei SEN RUN mode
132. ess Control Utilities User Guide 91 September 2013 Auto Calibration Procedure Controller automatically positions the motor and captures the positions NOTE Put the controller in Offline or Program mode in order to perform calibration Select the Utilities tab at the bottom of the Main Window N Utilities Under the Controller Utility Functions select the Calibrate Controller icon H The Calibrate dialog box will open Select the PPO Block tab at the top of the dialog box In the Calibration Block field drop down the list of PPO blocks and select one Under Calibration Mode select the AUTO radio button Under Calibration Procedure press Start Result The Start button is disabled and the Status indication at the top of the dialog box will change to indicate that the motor is moving to its 0 position The Feedback Value area on the dialog will indicate movement and direction of the motor The Progress Bar will indicate progress Time Remaining for this step The status will change to indicate that the motor is at its 0 position The status will change to indicate that the 0 position has been captured The status will change to indicate that the motor is moving to its 100 position and the feedback area will indicate movement and direction of the motor The progress bar will indicate progress Time Remaining for this step The status will change to indicate that the motor is at its 100 position
133. etn nrnseeen nnet 77 Controller Identification 22sec ts ait es es geal aan cactote cay sige retgedeg temctiesustne caane cee asad atone bensicatendiaamedoaeees uate 78 Set Controller Time EE 80 Data Storage E UE 83 Back Up Controller Information seient Ee EE 84 Restore Controller Information EE 85 Manually Write Database to Fl nt et GE deeg er 87 PACA OSIICS EE 88 Calibrate E 88 Calibrate Corl GM pices EE 89 Calibrate AQ CAME eegener ee EE ege AA 90 Restore Factory Calibration iss iss ainesse rran aa raa nae teks AEEA AEE EEKE EREA AEREN ERRE 91 PPO Block Calibration Overview icsnsicdscnieontigdaasscdaiaclassivoivedinetenvanh ENNEN 91 rte Tee SE 91 IR een Re 91 SET POINT EROEM MUNG 95 Terms a d Ri e 95 WV ATS 2 STOO IE Programi saien EE 96 Setpoint Program Configuration Overvlew tnst nnnssere nnne 98 SETPOINT SCHEDUEERS eege score gege 99 Setpoint Scheduler Overview EE 99 Setpoint Schedule Overview EEN 99 SEQUENCERS Ee 101 tee Tee e KEE 101 Sequence Configuration Overview EEN 101 siae E E E A 103 Recipe Overview nii a Ea AEA anaa a a Ra a araea aaa ea Aeaaeai 103 Recipes MenU shiori a ee 104 RECIPES VARIABLES ee ee 105 tte e Wee EE 105 R ip Attrib te E 105 Recipe Variables Configuration Overview sesssseessssssrnesstresstrrrnttrnnntesttrnssrttnnnrtnnnrtsser rnent 105 Create Edit Recipe Variables File 106 FROGIDG POO EE 107 Selup Edit a Recipe in RE 107 Recipe ee En 108 viii HC900 Process Control Utilities Use
134. f to On rising edge transition of either event signal OR elapsed step time will cause the sequence to advance to the appropriate next step Enter a value for Event 2 Next Step Advance Next Step Allows you to select an appropriate action for the manual advance Ol action or function block digital advance input Enter a value Aux Value Enter an analog output value associated with each state Delete Deletes selected step from sequence Print Prints the sequence Save Saves the sequence as SEQ file Download Downloads sequence to the controllers schedule pool where it can be edited or loaded into the controller s active configuration 120 HC900 Process Control Utilities User Guide Revision 10 September 2013 Sequences Sequence Pool Sequence Pool Introduction The Sequence Pool lets you add or delete a Sequence on a list of configured Sequences and also enter the Properties function and the Edit Sequence function to set up each Sequence Configuration When you select Sequences from the Recipes menu the Sequence Pool dialog box will be displayed From left to right the icons are aj Sle slejas el sel a PRINT a Sequence Click on a sequence name and then select the Print icon The Print dialog box will appear Select OK A sequence report will be printed with all the information entered on the Sequence Properties dialog box Label Description Jog Step and Time Units
135. file Not linked to configuration Setpoint Schedule Event labels Sequence State Name Event Signal 1 Event Signal 2 Compatibility It is up to you to understand how your recipes will work with your configurations For example when you download a recipe variables rcp to a controller the recipe s variables sequential order and their values might make sense in one controller configuration but not another Recipe locations Once created a recipe can reside in several places Be aware that having multiple copies of a recipe can cause mixups For example suppose you ve created a recipe any type called COOKIES It can reside in the following places COOKIES saved as a separate recipe file to disk or floppy Recipe files can be added to a recipe pool See Recipe file types COOKIES in the recipe pool of a configuration saved to disk as a CDE file COOKIES in the recipe pool of a currently open configuration in the software See Recipes menu COOKIES in the recipe pool of your controller s running configuration Here it is available to be loaded into the controller s function block configuration COOKIES actively loaded and running in your controller s function blocks Revision 10 HC900 Process Control Utilities User Guide 103 September 2013 This example applies to all recipe types recipe variables schedules sequences profiles Recipe file types Recipes saved as files have the following extensions Recipe
136. find a tag in the Watch Summary window click anywhere in the Tag Name column and start typing the characters of the tag you want to find The tag matching the characters you type will scroll into view To find a tag name and prevent the tag hot link from re positioning the Function Block Diagram right click the tag name instead of left clicking it Sort Function The Sort function in the Watch Summary lets you sort the tag list by 142 HC900 Process Control Utilities User Guide Revision 10 September 2013 Watch Summary Window Watch Summary Window Signal Variable Tag Name Descriptor Block At the top of the Watch Window click on the Column title The list will be sorted accordingly Clicking the column title the first time sorts the list in ascending alphabetical order Clicking the column title a second time sorts the list in descending reverse alphabetical order and so forth Watch Summary User Defined On the User Defined tab of the Watch Summary Window you can view a list of tags that you want to monitor You can add the following to the list e Signals e Page Connectors e Variables The Watch Summary window doesn t have to be visible in order to add items to the list of User Defined tags to display nor do the drop down selectors on the User Defined tab have to match what you ll be adding For example you can add a signal to the User Defined tab of the Watch Summary window even if the window is not visibl
137. firmware installed not possible have the same version Redundancy Link Status Indicators The Redundancy Link Diagnostics dialog box will provide status of the parameters shown in the following list Parameter Value Possible Cause Controller Action User Action Redundancy Link Good Lead and Reserve N A N A Port Status CPUs working ok Reserve not Reserve CPU module N A Install Reserve CPU present is not plugged in Reserve Bad Reserve CPU module Reserve or Lead CPU Replace faulty CPU Comm is plugged in but not module could be bad communicating Replace rack Backplane could be bad Hardware failure Bad Lead module N A Replace faulty CPU Bad backplane Replace rack Redundancy Link Good N A N A N A 194 HC900 Process Control Utilities User Guide Revision 10 September 2013 Redundancy Lead CPU Status Indicators Parameter Value Possible Cause Controller Action User Action Port Diagnostics Data Link Failure Reserve CPU module The lead CPU will Replace faulty CPU is not plugged in continue to control the Bases ack Reserve CPU module Process ef failover is is plugged in but not not possible communicating Hardware Failure Bad Redundancy link The lead CPU will Replace faulty CPU hardware detected on the lead CPU continue to control the process but failover is not possible Lead CPU Status Indicators The Lead Diagnostics Ove
138. ge media floppy disk or ZIP disk or for file management Reports Documenting your configuration is supported through a variety of report formats Each can be print previewed A few of these include a summary of the controller I O used function block worksheet selection each page of diagram worksheet printed as 8 5 x 11 sheet function block properties variable and tag parameters Modbus addresses Data Storage Settings recipe listings setpoint profile listings Sequencer listings setpoint scheduler listings Ol display groups Alarm and Event Groups and controller setup Function Block Configuration development You can double click on a block and open a Properties page in which you can view the specific parameters of that block Signal flow connections from icon to icon form the flow of the control strategy by using either softwire connections or named tags to complete the controller configuration You can display up to 20 graphic diagrams 1 page high by 20 pages wide The completed diagram may be printed on 20 pages of 8 5 x 11 paper Completed configurations may also be saved on a 3 5 floppy disk and loaded into the controller through a 3 5 floppy disk drive in the operator interface unit thus eliminating the need for a direct connection of a PC to the controller HC900 Process Control Utilities User Guide Revision 10 September 2013 Software Overview and Introduction Hardware and software requirements Hardware a
139. gnostics Power Supply eege Seege adeotsiceees sedeg 2a ees 159 I O Module Diagnostics Status Indications cceeeceeee cette eteeee eee eeeeeee eee eeeaeeeeeeseaaeeeeeeeaaeeeeeee 161 HEET Eege de ENEE 162 Controller LR le ee 166 Gi al H KE 179 Print RGD EE 179 Print Report Proview s sess adantetepictnes dausnengad Ua Saa dusentlacnledensweaetvadandige tiie tdaneteess uae 183 Liege E 184 Revision 10 HC900 Process Control Utilities User Guide ix September 2013 MODBUS REGISTER ADDRESSEG cssssecccesseesceseenscsccesensenncersensenseesensseneoesenss 187 Modbus Register Map OvervieW EEN 187 FIXGC OF CUSIOIT MAD EE 187 Eet leese eege 188 CUSSION EE 190 REDUNDANCY E 193 Redundancy System Status ele 193 Redundancy Link Status Indicators 2 ctesscbetssisccseeresancesendesdsachandaetnbencis REENEN 194 Lead CPU Status INGICALOS ci nirp a E EEE DESEN SEAN 195 Reserve CPU Status Indicators eege Seed ees Ee 199 Scanner 2 Link Status Indicators sc deeesiege Seetg ieg eege Seege dude gege ee Seu useeennaadees 199 Ur Il 201 SALES AND SERVICE ssseeeeeeeeeeeeeees ERROR BOOKMARK NOT DEFINED D HC900 Process Control Utilities User Guide Revision 10 September 2013 Software Overview and Introduction Features Software Overview and Introduction The HC900 recipe management setup functions and routine maintenance activities are performed using HC900 Process Control Utilities software on a PC operating with W
140. h at the source of supply in accordance with national and local electrical code requirements Revision 10 September 2013 HC900 Process Control Utilities User Guide Table of Contents LICENSE AGREEMENT E III ABOUT THIS DOCUMENT eebe IV Lee Le EES iv Se iv COMA CIS sore eee Pade E T EE alee a Med areal E iv Symbol ti De v TABLE OF ei ei HK EE Vi SOFTWARE OVERVIEW AND INTRODUCTION eeteeeeeeeeeeeeeeeeeeeeeeeeeeees 1 FO ALUMS is ciccees axed tege d AER EE Eeer Eet e EE dE 1 Function Block Configuration development eege Ee Eed ees cee Roa ge 2 Hardware and software requirements icciecccctteed hesdeciscnevncees sedinnhe tenbedtseededacnid sceeesdenaeoendebenyedeeeee 3 How To Use This K pp ge gedoen ENEE ASA A What to Know Before You Stat EE 5 Rack Module and Channel Aesionments 5 IMPLEMENTATION nee 7 Starting the Application EE 7 Connecting the PC to the Eller Ce deeg ege 8 HESEEINTIEREE Eessen eege eege egene 9 User Interfac OVEIVICW ae EE ee 9 General KE ulalee e CEET 9 File Browser WINdOW ees e Ee age EE DEE EE 11 Worksheet Toolbox WINdoOW EE 12 Mraceback WINdOW E 12 Watch Summary WING E 14 Ee een Eelere 15 ER le TEE 15 Selectinga MOM EE 16 Eet E TEE EE 16 Mait UE IER 16 RUE 16 EGits UE EE 19 View Men seugeieugeusgeteeiag shove SESC SEENEN dee E aE E ER ee Ee EE EEN EE Nee 20 leie MOM UE TE 21 ee I ces todas sarlesiatt teat aarautn vant tate Ee ee 22 Window Menu is 3 nite sieve
141. h pressure setpoints for each step of the program Each segment can turn on segment events to provide ON OFF signals through a Setpoint Program Events SPEV control block that is used in conjunction with an SPP block Each Profile carries its own unique number and a name for identification The names are descriptive references aliases and uniqueness is not enforced Unique names are recommended to avoid operator confusion Using the software you can set the setpoint values soak times guaranteed soak band ramp rates and event action for individual setpoint profiles in configuration and access the information through the Setpoint profile display in the operator interface This means that an operator can adjust individual ramp and soak segment settings during operation but the general profile configuration including number and name is under configuration control However any changes made through the SPP Operate display to a program that is running in an SPP block will not be written as changes in the program configuration Associated Blocks Setpoint Programmer Blocks Revision 10 HC900 Process Control Utilities User Guide September 2013 97 Setpoint Program Configuration Overview Introduction Setpoint Program Profile configuration provides a quick and easy way to create edit and save up to 99 different ramp soak setpoint profiles for the Setpoint Programmer SPP control blocks in the configuration An operator can inte
142. he check mark by selecting the command the command is no longer in effect A key combination next to a The key combination is a keyboard accelerator command Shortcut for this command You can use this key combination to choose this command A triangle next to a command When you choose this command a cascading menu appears listing additional commands Revision 10 HC900 Process Control Utilities User Guide 15 September 2013 Selecting a Menu Selecting a menu In this application you select highlight a menu and then choose a command from that menu Choosing the command carries out the action To choose an item from a selected menu Mouse Using the mouse pointer point to the name of the menu on the menu bar and click the left mouse button This opens the menu To move directly to a menu item drag the selection cursor down the menu until the desired item is highlighted then release the button UP Down Arrow Keys Press the ALT key to highlight the menu bar then use the UP Down arrow keys on the keyboard to select the item then press Enter Underlined Letter If aname in the menu bar has an underlined letter you can press ALT and then type the letter that s underlined to open the menu For example to open the FILE menu in the Process Control Utilities main window press ALT F Closing a Menu To close a menu e Click the menu name or anywhere outside the menu or e Press ESC to close the
143. he summary of unconnected inputs or unconfigured I O blocks Click Log File to save the list to a text file if desired ATTENTION If you convert a safety enabled configuration to a non safety configuration then all the safety worksheets in the configuration is converted to process worksheets Conversely if you convert a non safety configuration to a safety enabled configuration then a blank safety worksheet will be added to the configuration Creating Other File Types See sections for details Create Edit Recipe Variables Create Edit Setpoint Profile Create Edit Setpoint Schedule Create Edit Sequence Create Edit Data Storage Settings Back up Controller Information Uploading a File from the Controller Introduction Upload transfers a file FROM the controller TO the PC Uploadable files are configurations recipes and data storage The Controller may be in ANY mode No configuration file is required to be opened prior to the Upload Request Uploading Configuration From the File Menu select Upload Configuration or click on the Upload icon on the Main E h Toolbar a click on the Upload icon on the Utilities Worksheet Toolbar H then select Upload Configuration The Upload File dialog box will appear A temporary file name will be place in the File Name box Under Current CommLink Settings select the port and address to communicate to a controller
144. he window Revision 10 HC900 Process Control Utilities User Guide 13 September 2013 Watch Summary Window Overview gt accesses the Watch Summary Window from the Monitor Toolbar Or the menu item Watch Summary from the Monitor Menu on the main menu This is a view of the Watch Summary Window It is a Dockable movable sizable window Press and hold the CTRL key down to prevent Docking when moving the window Watch Summary olx Show fan Signals X Signal PRGM SP Programmer Setpt 0 0 degf P2VALYE SPP Event 1 OFF DI IRAE CDD Fuort 9 NFE gt i _User Defined Sig Inputs Outputs There are five tabs at the bottom of the window that lets you monitor the following groups of data from the controller Click on any of the tab titles below to view an example of the selected data for that tab All parameter listings may be sorted by column User Defined Customized list of Variables Signal Tags Page Connectors Signals can be filtered by type All Analog Digital Page Connectors can be filtered by type All Analog Digital Variables can be filtered by type All Analog Digital I O can be filtered by type Al AO DI DO Ol Display groups Overviews Panel Meters Alarms Trends etc Docking and Undocking the Window Double clicking in the Title Bar area of the Watch Summary Window will toggle its docked state If the window is docked double clicking in the title bar area will undo
145. host resulted in an exception code COMPORT DIAG is set to WARNING Rack 1 monitor block s which message is causing the exception code and fix RACK OK pin is turned off ASYS block s HW OK pin is turned off Peer to Peer Connections Diagnostics The Process Control Utilities provides live monitoring of the Peer to Peer Connections The instrument executes diagnostic routines during instrument start up and during on line operation Select Controller Ports Diagnostics from the Monitor drop down menu then select Peer to Peer Connections from the list provided This window can be launched from the Utilities Worksheet Select Controller Diagnostics icon then select Controller Ports Diagnostics then Peer to Peer Connections The Peer to Peer Connections dialog box will appear af Wi Peer PDE266 FURNACE1 x Value Good 199 92 186 193 999999 113950 Messages Received Messages Sent Write Requests Write Request Failures Producer Failures Clear Statistics The summary will provide status of the parameters shown in the list Click on X to exit box Refer to Peer to Peer Connections Diagnostics Status Indicators for status indications possible cause and actions to correct the problem Revision 10 HC900 Process Control Utilities User Guide 175 September 2013 Peer to Peer Connections Diagnostics Status Indicators The Peer to Peer connec
146. ic Information Worksheets Worksheets are a logical partition of a configuration and selected by tabs that appear on the Main Window A configuration is built using four main elements or Worksheets of configuration The configuration originator may apply additional security to specific worksheets to prohibit access to proprietary operations while allowing other users to view unprotected worksheets or generate recipe and data storage files Monitoring On line monitoring tools allow quick analysis of execution problems These include e Multiple function blocks monitor access on a single display from multiple worksheets Most internal parameters are available for read write Major blocks such as PID Setpoint Programmer and Sequencers have dialog boxes to allow operation and test Stored profiles or sequences may also be selected on line e User selected Watch Window lists allow access to digital and analog I O Signal Tags and Variables for write actions A user defined watch window provides custom association of parameters for a debug session Watch windows also allow write capability Revision 10 HC900 Process Control Utilities User Guide September 2013 Software Overview and Introduction Function Block Configuration development e Logic power flow indication using color coded soft wiring for digital connections to and between block pins including signal tags and connectors e Live data at block pins analog floating point
147. icular rack UO Module Diagnostics Status of the Modules shown in the list Physical Type Configured as type Error Status Refer to I O Rack Diagnostic Status indicators for status indications possible cause and actions to correct the problem Model Number amp Rev Level scroll horizontally to view For status of individual I O channels see Function Block Monitor Window Click on upper right X to exit box Revision 10 HC900 Process Control Utilities User Guide 157 September 2013 C30 C50 C70 1 2 3 4 5 6 7 8 9 ch sch ot N OH None None 158 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Rack Diagnostics Power Supply C70R Rack Diagnostics Monitoring Rack Rack in Config HiCJ Temp Rev Level Rack 5 v ON OFF 1 000 Rack Diagnostics Memory Slots 12 CPU Good Good LA Good Good CPU A 306499 0 Lead Comm Slot Position Number of Messages Data Link Errors Status Good CPU B Reserve Comm Slot Position m Power Supply Diagnostics 306487 0 Number of Messages Data Link Errors Diagnostics Good Status Both power supplies are good Status Expansion 1 0 Comm Diagnostics Good Port 1 0 A Good Port 1 0 B Clear Statistics 140 Module Diagnostics Module Physical Type _ Configured As Error Status 1 None None 2 None
148. iew the printing of all Function Block Diagrams at once is not supported Navigation A toolbar at the top of the Print Report Preview window lets you navigate through the pages of the report The functions from left to right are Print Prints the active report without going to Print Report in the file menu Previous Page Selects the previous page on the report for display Next Page Selects the next page on the report for display Two Pages Shows two report pages at once Zoom Out Makes the report larger on the screen Zoom In Makes the report smaller on the screen Revision 10 HC900 Process Control Utilities User Guide 183 September 2013 Export Report Select Export Report from the File menu or select the icon from the Custom Modbus Map toolbar Export Report lets you export some reports as files in comma delimited csv or tab delimited txt format The files contain the same data as shown in the printed report just formatted differently Exported reports can then be imported by other applications such as third party operator interface configurations Not all printable reports can be exported choices are limited Click on the Icon on the toolbar and select a report from the drop down menu that appears Name the report and save it as csv or Di To change the default export file type see Export Delimiter Exported Files have the following format for their Header sections Header Example
149. ile Browser Displays or hides the File Browser at the top left of the Main window Gray box with icon indicates display Trace Window Allows you to view the Traceback list Phone Book Opens the Select the Number to Call dialog box Lets you add and delete phone number on the list Network Device List Lets you setup a PC Network Port for interface to a specific controller See PC Network Port Set Up PC Serial Port Lets you setup up to 8 PC Serial Comm ports for interface to a Setup specific controller See PC Serial Com Port Setup Grid Displays or hides a Grid on the EBD Worksheet Zoom Out Lets you Zoom in out to see more of a document Zoom levels of 50 75 100 125 and 150 Also available from EBD worksheet toolbar Zoom In Lets you zoom in to return items to normal size Zoom levels of 50 75 100 125 and 150 Also available from EBD worksheet toolbar 20 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface Monitor Menu Monitor Menu Menu Selection Function Monitor Mode Enters or exits monitor mode While in monitor mode edits to the configuration cannot be made If entering monitor mode selecting this menu item opens the Enter Monitor Mode dialog box Monitor Toolbar The Monitor Toolbar toggles each monitor window Set Update Rate You can specify the monito
150. in Hours or Minutes SAVE a Sequence To save a sequence as an seq file click on a recipe name and then select the Save icon The Save As dialog box will appear OPEN a Sequence To open a previously saved seq file and insert it into the pool click on the Open icon DOWNLOAD a Sequence To download a sequence to the controller s sequence pool click on the Download icon Setup Edit Sequence in Pool Introduction The Edit Sequence dialog box lets you set up or edit a sequence from the sequences listed in the Sequence Pool dialog box Make sure you have clicked on Edit Properties toolbar icon and have configured the properties for that specific Sequence Edit a Sequence Click on a Sequence name in the active field and select the Edit Item Icon 8rd from left from the Toolbar on the dialog box or double click on the Sequence name The Edit Sequence dialog box will appear with the selected Sequence indicated on the top banner Several Steps are shown for viewing and editing Each step contains the following Step attributes Parameter Parameter Description Entry Information State Number State number for each step of the sequence Enter a State Number in each A state may be selected multiple times in the active field States are numbered sequence Since time is an attribute of the from 1 to 50 sequence the state may be activated for a different time period each time it is selected The order does not have to
151. indicated on the banner of the worksheet the FBD worksheet background turns yellow and an eye appears with the cursor arrow See Visual Indicators for Monitor Mode for on line monitoring indicators Right Click Procedure in Monitor Mode Depending where you right mouse click on the FBD worksheet during monitoring the resulting menu will have some differences Below each item in red is shown the menu items that appear when you right click on that item on your FBD during Monitor Mode Revision 10 HC900 Process Control Utilities User Guide 129 September 2013 Right click on these Function Variable Yellow Signal Connectors Page Block Space Tags Connectors To see Monitor Monitor Execution Watch Watch Watch these Block Block Order Summary Summary Summary choices Watch Watch Fast Logic Addto Add to Watch Add to Summary Summary Order Watch Summary Watch Summary Summary Monitor Add to Fin Monitor Monitor Pins Monitor Pins Pins Watch Pins Summary Help Monitor Go To Help Help Help Pins Execution Help jew Find Find Where Find Where Order Where Used Used Used Copy Execution Properties Properties Properties Properties Order File Signal Connector Tag Properties Copy Function Block Properties Function Blo
152. indow 11 Controller Diagnostics 149 File Properties 39 Controller Diagnostics Status Indications 151 File Protection 39 Controller Idenfication 78 File Read Protection 39 Controller Port Diagnostics 167 Find Feature 142 Controller to PC Connection Settings 44 Find Where Used 25 69 Controller Utility Functions 71 Finding a Tag Name 142 Converting a UMC800 Database 31 Finding an Item on the FBD Worksheet 142 Copy 19 Forced Blocks Window 132 Create edit Data Storage File 62 Function block 137 Create edit Recipe Variables File 106 how to display pin value 137 Create edit Schedule file 115 Function Block Monitor Window 130 Create edit Sequence File 119 H Create edit Setpoint Profile File 109 Cut 19 25 69 Hand Calibration Procedure 94 Host Connections Diagnostics 174 D Host Connections Diagnostics Status Indicators Data Storage Configuration 62 175 Data Storage Configuration Access 62 How Do Start Monitoring 129 Data Storage Conventions 55 How Do Stop Monitoring 133 Data Storage Enable Conditions 58 How to Manage PC Comm Ports and Data Storage File 62 Connections 41 Data Storage Overview 55 Data Storage Utility 83 Revision 10 HC900 Process Control Utilities User Guide 201 September 2013 Peer to Peer Connections Diagnostics Status l A Indicators 179 UO Module Diagnostics Status Indications 161 Pin Value 137 162 Point Log Storage Configuration 64 K Position Proportional Output Calibration 91 PPO Block Auto Calibration 92 Keybo
153. indow will appear See below The Controller Diagnostic Status Indications explains the parameters and their values Click on X to exit box C30 C50 C70 Controller Diagnostics Parameter Value Controller Time 10 27 01 9 51 35 AM System Diagnostics Good CPU Diagnostics Good Memory Diagnostics Good Real Time Clock Diagnostics Good Rack LO Diagnostics Module Error Communication Port Diagnostics Good Hardware okay OFF Controller Mode RUN Code Revision 99 40 Code Build Revision D Loop Capacity 32 Product Type HC300 Cycle Time 0 51 CPU used 3 29 Peak Time S 0 01 CB Overruns 0 Fast Cycle Time 0 05 Fast CPU used 0 00 Fast Peak Time 0 00 Fast CB Overruns 0 Revision 10 HC900 Process Control Utilities User Guide 149 September 2013 C70R Diagnostic Overview Controller Time System Diagnostics CPU Diagnostics Memory Diagnostics Real Time Clock Diagnostics Communication Port Diagnostics Rack Comm Diagnostic Rack I0 Diagnostics Power Supply Diagnostic Reserve Available Redundancy Link Diagnostics Hardware okay Controller Mode Loop Capacity Product Type Cycle Time fl CPU used Peak Time S CB Overruns Fast Cycle Time Fast CPU used Fast Peak Time 5 Fast CB Overruns 5 3 05 2 38 31 PM Good Good Good Good Good Good Good Good ON Good ON RUN LOCK 32 HC900 C70R 0 53 8 18 0 03 0 0 05 3 90 0 04 0 150 HC900 Process Control Utiliti
154. indows 2000 XP Vista or Windows 7 Operating Systems Easy to use Windows based software operable over Ethernet or via an RS232 port or modem connection simplifies routine setup operations It provides advanced monitoring functions for debug uploads the complete annotated graphic controller and operator interface configuration and supplies an array of printouts for enhanced documentation Once a configuration is installed into the controller and operator interface the software may be used to develop or change recipes edit data storage schedules monitor areas of the configuration to verify proper operation or perform calibration functions Features e Configuration upload that includes graphic configuration to recreate the function block diagram and Ol assignments e View OI data storage Configures recipes Variables only SP profiles SP schedules sequences with on line operation provides easy file generation for media transfer to HC900 Ol s locally and file management Items are configurable only if not part of a configuration Configuration partitioning using Worksheets Extensive monitoring tools including watch windows concurrent detailed block parameter windows digital logic power flow via color coding live data at block pins and a signal traceback facility e Windows 2000 XP Vista SP2 support or Windows 7 e Use Ethernet or RS 232 to access controller e Perform I O Calibration e Analyze Diagnost
155. ing from is turned off software failure Upgrade control file software Replace CPU board Contact Honeywell Personnel Memory Good N A N A N A Diagnostics 5 Day Low Battery Estimated battery life ASYS block s HW OK pin Replace battery Warning is less than 5 days is turned off Low Battery Battery voltage is low ASYS block s LOW Replace battery BATTERY pin is turned on ASYS block s HW OK pin is turned off Flash Error Flash failed to burn ASYS block s HW OK pinis Force a cold start turned off Replace CPU board Real time Clock Good NA NA N A Diagnostics Not Programmed RTC not programme 1 Time and date is set to Program RTC 00 00 00 January 1 1970 2 ASYS block s HW OK pin is turned off Bad Data Bad date and time Same as above Program RTC Cycle power Replace CPU Replace boards in rack Replace rack Programming RTC failed to program Same as above Same as above Failure Read Failure Unable to read RTC Same as above Same as above Port 1 S2 Good NA N A NA Diagnostic 196 HC900 Process Control Utilities User Guide Revision 10 September 2013 Redundancy Lead CPU Status Indicators Parameter Status Possible Cause Controller Action User Action Data Link Error A large number of messages are resulting in data link errors SYSTEM MONITOR block s HW OK pin is turned off 1 Check baud rate 2 Check connectors 3 Check cable polarity 4 Isolate cable from ele
156. ing indicators Revision 10 HC900 Process Control Utilities User Guide 125 September 2013 Enter Monitor Mode Select Monitor Mode from the Monitor menu or select the Monitor icon from the Main Toolbar E While in monitor mode edits to the configuration cannot be made Procedure Selecting this menu item opens the Enter Monitor Mode dialog box Recommendation Upload the controller configuration before monitoring it so that current values from the controller are shown on the function block property pages m Current CommLink Settings Port Network z Device Name Address 192 168 1 254 hd Protocol Modbus R TCP Speed bps N A Cancel Select the controller to monitor using the Port and Address fields on this dialog The dialog box also indicates the Protocol and Baud rate for the selected controller Click the OK button on this dialog to enter monitor mode for this configuration The background of the function block diagram worksheet changes to yellow and the cursor includes the Monitor icon Eye with the arrow See Visual Indicators for Monitor Mode The Monitor Toolbar will appear whose buttons you can use to toggle show or hide the various monitor windows These windows can also be toggled using menu items on the Monitor menu When exiting monitor mode any monitor windows still open will be closed and will be re opened at their same positions when monitor mode is re en
157. io button to create a new Data Storage File or Za 5 or OPEN Displays the Open dialog box From the Files of Type drop down menu select a file type Hybrid Control Designer Configuration cde e Hybrid Control Designer Configuration cde All Hybrid Control Designer Files Recipes rcp Profiles oi Schedules sch Sequences seq Data Storage dss HE Controller Backup File cbk UMC800 Version 5 0 Files fbd Navigate to folder where the file is stored Click on the desired file name then click OPEN or A or Upload Configuration The Upload File dialog box will appear A temporary file name will be place in the File Name box Check the current connection This will indicate over which communications port the upload will occur Change the current connection if necessary prior to beginning the upload Press START The dialog box will show Percent Complete The Uploaded Configuration File cde will appear with a temporary file name From the File menu select Save or Save As and enter a file name and path in the appropriate fields or Revision 10 HC900 Process Control Utilities User Guide September 2013 Connecting the PC to the Controller The PC can be connected to the Controller by Direct Serial RS 232 connection Modem connection via Remote Access Direct Ethernet connection Networked Ethernet connection For details refer to the HC900 Process Contro
158. ion TEXT Label Profile Name Descriptor Description of Profile Primary Primary Output Descriptor Name Output Label Primary Primary Output Engineering Units descriptor Output Engineering Units Auxiliary Auxiliary Output Descriptor name Output Label Auxiliary Auxiliary Output Engineering Units descriptor Output Engineering Units GENERAL Ramp Type Rate Each ramp segment s time specifies the RATE at which that 112 HC900 Process Control Utilities User Guide Revision 10 September 2013 Setpoint Profiles Setpoint Profile Properties Parameter Parameter Description profile s output will reach the next segment Time Each ramp segment s time is the TIME allotted to the profile s output to reach the next segment s value in hours or minutes Guaranteed Hold Type None No guaranteed hold if a PV deviates a specified amount above or below the profile output Per Segment Lets you select specific segments for guaranteed soak where you set up the profile ramps and soaks All soaks will have a guaranteed soak All Soaks All segments will have a guaranteed soak All Segments Time Units Hours This selection assigns the time units of all segments in HOURS Minutes This selection assigns the time units of all segments in MINUTES Guaranteed A Number in Engineering Units above the setpoint outside of which Hold High the timer halts Guaranteed Enter a Number in Engineering Units below the setpoint outside of Hold High which
159. is window Inputs and outputs whose rack module and channel that are all zero are not shown in this window These unassigned inputs and outputs are shown on the controller worksheet however Watch Summary 8DI105 V FORCED 8D105 Good 8D105 V FORCED 80105 Good 8D105 0109 013 Good 80105 Good 8D105 Good For SlL compliant controller types the rows of data will be colored coded I O blocks located on a Safety worksheet will be displayed with a yellow background whereas I O blocks located on a Process worksheet will be displayed on a white background You can Force an I O by clicking on a value and entering a new value for an analog input or selecting the appropriate user configured OFF or ON label from a drop down menu for a digital input or output A checked box and the word FORCED will appear in the Status column indicating that the I O is forced Click off the value cell to see the box To Remove a Force double click to deselect the checked box Notes e Analog outputs cannot be forced e Safety I O points cannot be forced while the controller is in Run mode e Time Proportioning outputs and Three position Step outputs cannot be monitored since the live value is maintained only on the D O module itself The text n a for not available is shown as the value for these outputs Use the Find Feature to locate a specific I O on the Function Block Diagram Use the Sort Function to sort the table rows by a specific col
160. isplayed in the Download File dialog box If a failure is detected an error message will appear in the Status section of the Download File dialog box See Error Messages for a list of possible messages and resolutions Also see Eailure Modes Revision 10 HC900 Process Control Utilities User Guide 35 September 2013 Step Action Scanner Module 10 From the Controller Utilities Functions select Download to Controller H On the sub menu select Controller Firmware then Scanner Module 11 Use the Look in drop down list in the Open dialog box to select the drive and folder you placed the files in 12 Select and open the file Version SCN displayed in the file list box 13 Select the Port and Address on the Download File dialog box 14 Click on the Start button in the Download File dialog box The download will start and progress is displayed The download itself will take a few minutes depending on the Port type and connection 15 A Download Succeeded status will be displayed in the Download File dialog box If a failure is detected an error message will appear in the Status section of the Download File dialog box See Error Messages for a list of possible messages and resolutions Also see Failure Modes 16 Restore the configuration from the backup copy you previously made Failure Modes If there is a download failure indication on the
161. istics ltem Used Available Capacity Contig Memory Dynamic Memory User Function blocks Block s gt 100 Loop blocks SP programmer blocks SP scheduler blocks Sequencer blocks Hand Off Auto blocks Device Control blocks Pos Prop Out blocks Stage blocks Ramp blocks Altemator blocks Peer blocks Cycle Time 38 39 0 44 pst seconds Fast Cycle Time 0 03 seconds Based on Memory Limits 61 61 99 56 4995 2097152 1500000 5000 32 32 CPU used 1 00 Fast CPU used 0 00 Cancel Shows usages and capacities for all items in the configuration Asterisk indicates there is no specific limit for this item its limit is determined by available memory 38 HC900 Process Control Utilities User Guide Revision 10 September 2013 File Management File Read Protection Cycle Time and Fast Cycle Time increase slow down as the following increase CPU Used Fast CPU Used Dynamic Memory Config Memory Also extensive use of Free Form Logic blocks as opposed to equivalent gate logic can substantially increase Fast Cycle Time Be aware that deleted function blocks consume memory this memory can be made available by defragmenting Read Protection Indicates current protection Worksheet Protection Indicates current protection File Read Protection Protected files are password protected You will be prompted for a password
162. ities User Guide Revision 10 September 2013 Diagnostics WO Channel Sensor Status Channel Sensor Channel type Possible Cause User Action SR Al AO DI DO TPO TPSC PI PO FI QUAD configured for this channel For example this channel s Al function block is configured as a thermocouple but there is a high level Al module installed in the rack T C Failing d When burnout check occurs on the T C the measured resistance indicates that the T C s resistance is to a point where the burnout failure will result T C Warning H When burnout check occurs on the T C the measured resistance is higher than normal Under range y The signal at the terminals Check the signal is less than 10 below level being applied the range of the sensor to the terminals Replace module Wrong Firmware Rev v The firmware in the Al module is not compatible with the firmware in the controller or scanner CPU or Al module does not support slidewire as an input type Revision 10 HC900 Process Control Utilities User Guide 165 September 2013 Controller Ports Diagnostics Accessing Port Diagnostics Overview The Process Control Utilities provides live monitoring of Controller Ports diagnostics The instrument executes diagnostic routines during instrument start up and during on line operation Select Controller Ports Diagnostics from the Monitor drop down menu or from the Monitor toolbar There is a sub menu from which you ca
163. itor block s RACK OK pin is turned off 5 ASYS block s HW OK pin is turned off 1 Verify configuration 2 Replace module with the correct one Revision 10 September 2013 HC900 Process Control Utilities User Guide 161 Error Status Possible Cause Controller Action User Action Module No Main CPU is unable See Wrong Module Action is based on the Comm to communicate to IODIAG indication If IODIAG the module for one is not MODULE ERROR then of the following follow the prescribed action reasons defined for that diagnostic e Module is not installed For MODULE ERROR do the e The module following cannot communicate Verify configuration with the controller Install module CPU or the Check the communication expansion rack cables that connect the CPU because of expansion rack s to the a backplane Main Rack problem Module Replace the controller or Sonan expansion rack backplane expansion rack and the expansion rack communications are failing Bad Module Module is bad N A See HC900 Controller Manual Module LED 51 52 25 107 I O Module flashes to indicate Indicators A table describes the problem the LED flashes and what they mean Bad Channel One or more The I O rack s Scanner status LED 1 To determine which channels in the module is bad and the Controller rack s status LED not the module or channel LED flash 6 times channel s are bad monito
164. l Utilities User Guide 199 Parameter Value Possible Cause Controller Action User Action Scanner 2 link Scanner 2s not in the configuration have no effect on the status Good Port I O B Controller is Lead CPU is operating none experiencing good normally using the I O Port communications on B to communicate with the the respective Scanner Racks Scanner 2 link Scanner 2s not in the configuration have no effect on the status Not in Configuration No Scanner 2s in the NA NA configuration Expansion Rack Good NA NA Link Diagnostics Data Link Failure The ratio of the See the Rack Comm See the Rack number of data link errors and the number of good messages exceeds a certain threshold Diagnostics parameter in the Expansion I O Comm Diagnostic Summary dialog box Comm Diagnostics parameter in the Expansion O Comm Diagnostic Summary dialog box Hardware Failure The expansion I O Dote hardware is indicating a failure See the Rack Comm Diagnostics parameter in the Expansion I O Comm Diagnostic Summary dialog box See the Rack Comm Diagnostics parameter in the Expansion WO Comm Diagnostic Summ dialog box Port A B Cable Mismatch At least one Scanner 2 has its A and B ports swapped with the Lead and Reserve See the Rack Comm Diagnostics parameter in the Expansion VO Comm Diagnostic Summary dialog box See the Rack Comm
165. l storage is disabled For Point Log data is first sampled after storage is enabled but not until the programmed Start Time Data is sampled at equally spaced intervals after the Start Time For example suppose the Start Time is 3 00 p m and the storage interval is 10 minutes If storage is enabled at 2 03 p m the first sample will occur at 3 00 and every 10 minutes thereafter If storage is disabled at 3 35 and enabled at 3 42 storage will resume at 3 50 Notice that the interval is synchronized to the Start Time Alarm Events are logged on occurrence with time and date No interval In On Command mode for Point Log there is no storage interval or Start Time A single sample of Point Log data is taken when the Point Log Enable changes from off disable to on enable How Storage is Enabled Data collection may be started through key actions from the operator interface keyboard or from digital status signals from the controller An S in the status line of the operator interface display indicates active storage For detailed information refer to Data Storage Enable Conditions Disk Capacity The disk capacity in time is calculated and displayed once all storage initialization is complete This eliminates the need for manual calculations and gives the operator the exact duration of the disk All file types in the data storage feature may be configured to stop collecting data when the file is full or to continue in a circular storage mode
166. lds to their default values 42 HC900 Process Control Utilities User Guide Revision 10 September 2013 PC Comm Ports and Connections PC Serial Com Port Setup PC Serial Com Port Setup The software lets you setup a Network Port and up to 8 Serial Comm ports If there is a Modem on your PC a symbol will appear on one of the Serial Comm Ports buttons See Setting up a Serial Com Port with a Modem Setting Up a Serial Comm Port 1 Click on the Serial Comm Port setup button When there is no port Icon above the comm port name the port is currently disabled 2 The Serial Comm Port Properties Dialog Box will Open Click the Enable Port box Manually select a Baud Rate from the Speed drop down menu or if a controller is currently connected to the ports press the Detect button to detect the controller s RS232 baud rate Click OK Note The controller s serial port can be set for either RS232 or RS485 operation by means of DIP switches on the CPU card If the Detect process runs through all of the baud rates rapidly without appearing to actually check each baud rate there may be a mismatch between the PC s serial port type and the controller s serial port type If this behavior occurs make sure that the DIP switches on the controller s CPU card are set correctly The factory settings are RS232 for Serial Port S1 and RS485 for Serial Port S2 Serial Comm Port Properties x COM M Enable Port
167. le New Choose a new file type box appears Select Recipes tab Recipe types appear Select Recipes Variables The Recipe Editor appears THEN Select a Reference Configuration A recipe must have a configuration to give it context Select an open configuration from the pull down list If none available select Open Configuration to open one The configuration will open Click back to Recipe Editor and select the reference configuration Name and Description Identify the recipe Variable Tag List Lists all variable tags in the reference configuration Click on a tag and click Add to add it to the recipe Recipe Items Lists all variables in the recipe Name Name of variable Value Value state of variable If analog variable enter a value in the value field If digital variable select ON or OFF Delete Deletes selected item from recipe 106 HC900 Process Control Utilities User Guide Revision 10 September 2013 Recipes Variables Recipe Pool Step Item Action Description Print Prints the recipe Save Saves the recipe as RCP file Download Downloads recipe to the controller s recipe pool where it can be edited or loaded into the controller s active configuration Recipe Pool Introduction This is the recipe variables pool The Recipe Pool lets you view a Recipe on a list of configured Recipes Configuration When you select Reci
168. le Worksheets can be further categorized by function into 6 main categories Each category is assigned a tab in the worksheet category tab control that makes up the main Worksheet Window of a configuration There are restrictions on the number of individual worksheets that can exist in a given category and not all categories are available to all controller types and revisions of controller firmware Below are the different worksheet categories Controller Worksheet Operator Panel Worksheet Also referred to as Display Worksheets Function Block Diagram Worksheets This category is sub divided into Process Worksheets Safety Worksheets Modbus Map Worksheet Utilities Worksheet Displays the configuration of I O modules 1 per configuration Display and configure Operator Interface displays 1 per configuration Not available in revision 6 0 and above Display and configure control logic 20 per configuration for C30 C30S C50 C50S 40 per configuration for C70 C70S C70R C75 C75S 20 per configuration for C30S C50S 40 per configuration for C70S C75S Only available for SIL compliant controller types Only available in revision 6 0 and above Only available in revision 4 0 and higher configurations using a Custom Modbus Address Map 1 per configuration Provides access to a variety of maintenance functions for the controller 1 per configuration Each Worksheet may have full or restricted access Worksheet Protec
169. le expansion rack Ethernet DIAG are set to HWFAIL controller failed All rack monitor block RACK OK pin are turned off All modules in the configuration have their diagnostic set to MOD NOCOMM their rack monitor module fail pin is turned on and the rack monitor block s RACK OK pin is turned off ASYS block s HW OK pin is turned off The statuses for the AO and Al channels that are affected are set to DAD CHANNEL Port A B Cable C7OR only The I O Controller continues to run but is not Swap the cables so that I O A is Mismatch cables from CPUA and able to access the I O on the connected to I O on CPUA and I O Bis CPUB are connected to associated rack connected to UO on CPUB the wrong ports on the VO scanner CPU Protocol Mismatch C7OR only The Controller continues to run but is not Upgrade the firmware in the CPU and or firmware version inthe able to access the WO on the scanner to be compatible versions controller CPU is not associated rack compatible with the firmware version in the VO scanner Revision 10 HC900 Process Control Utilities User Guide 173 September 2013 Host Connections Diagnostics The Process Control Utilities provides live monitoring of the Host Connections The instrument executes diagnostic routines during instrument start up and during on line operation Select Controller Ports Diagnostics from the Monitor drop down menu then select Host Connections from the list provided or from the Monitor t
170. light Saving when DSTI pin on the Time and Date function block is ON Time will be in Standard when pin is OFF Click to select One Year Controller time will change to Daylight Saving then to Standard on the dates and times specified for a single year Click to select Enter dates ad times Begin Daylight Saving Time setting must be earlier than Begin Standard Time setting HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Data Storage Utility Group Item Description Action Every Year Controller time will change to Daylight Saving then to Standard on the weekdays and times specified for every year Click to select Enter dates and times Last will be either 4th or 5th week whichever is last Data Storage Utility Note The section does not apply to the 900 Control Station opens the Data Storage Disk Initialization Utility dialog box It is used to initialize ZIP disks offline It takes a long time to initialize a disk on the Operator Interface Pre initializing ZIP Diskette Step Action 1 Insert the 100MB Zip disk into your PC drive Select the Data Storage Utility Icon on the Utilities toolbar The dialog box appears Select a Drive Letter from the drop down menu to specify the drive on your PC Select the number of Trend Groups that the Operator Interface will
171. ller Installation and User Guide document 51 52 25 107 section Connecting the HC900 Controller to a PC with the Process Control Designer Software 8 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface User Interface Overview User Interface User Interface Overview The main components of the User Interface are Main Menu Main Toolbar Worksheet Window s File Browser Status Bar Main menu e een en ans ee ee Main toolbar O St ozs sau As ISAK gt Open Cosby alia her GR MME 204 Corr IR obs 5 Oy Corot B Furecct a Gy Cache Propertes Bra Dags Nag 2 Di Functor Block Dagnaner i CatR a Center Zone Temperature File browser Ze P t SELECT LOWE ER PROTECTS Fi tegen 010101 MAER e Jeng Gi Doen Dala Shorepe Fidos FITIOPEN FITIWARN DIS HOSIE CSD Rav Zin Gol 121031 ce FACZTCtH Bae AD ares CONTROL LOOPS GIE 65 010102 KA Xi t ma X2 N a X3 A s Xa S X5 SI X A PR TETRA Comori oops SZ Zzgess ie ik A ie Aly ara LU 2all gt egen Ss e SE Status bar Pedy Gee BE ees or Worksheet window s General Terminology Term Definition Browser Defaults to the top left side of the Worksheet is a dockable window listing opened files It allows you to move quickly between files and worksheets Configuration Files
172. ller Utility Functions It has list of Icons that will launch dialog boxes for the following utilities Diagnostics Uploads Downloads Configuration Controller Firmware Scanner Firmware Set Controller Serial Port Calibrate Modules Set Controller Mode Set Controller s Network Parameters Set Controller Time Data Storage Utility Back Up Controller Information or Restore Controller Information Manually Write Database to Flash Current PC to Controller Connection Settings Displays Comm Port and Address information Lets you select a Port and Controller Network Address from the drop down menus Allows you do a Loopback to check the communications connections Allows you view and reset the communications statistics Allows you to Dial nang up the modem PC Port Setup Lets you set up a Network Port and up to 8 Comm Ports or Modems Controller Utility Functions The upper part of the Utilities Worksheet contains the Controller Utilities Functions It has list of Icons that will launch dialog boxes for the following utilities ICON FUNCTION REFERENCE Controller Diagnostics Select from drop down menu E options are only available in Monitor Mode A Controller Diagnostics Rack Diagnostics Controller Ports Diagnostics Modbus Port Diagnostics Modbus Master Serial Port Diagnostics Modbus TCP Initiator Port Diagnostics Forced Blocks Redundancy Revision 10 HC900 Process Control Utilities U
173. mat Byte order 4 3 2 1 Default FP LB Floating Point Little Endian with byte swapped Byte order 2 1 4 3 FP BB Floating Point Big Endian with byte swapped Byte order 3 4 1 2 FP L Floating Point Little Endian Format Byte order 1 2 3 4 IP Address Controller Internet Protocol Address Guaranteed unique address assigned by the Internet Corporation of America for Assigned Names and Numbers ICANN IP Address includes four Revision 10 HC900 Process Control Utilities User Guide 77 September 2013 Octets eight bits translating to integers from 0 to 255 separated by periods The manufacture default IP Address is 192 168 1 255 Subnet Mask Subnet Mask defines the netid Network ID and the hostid Host ID parts of an IP Address The netid uniquely identifies a network and the hostid uniquely identifies a computer on the network The Subnet Mask can be used to partition the Network into sub networks using parts of the hostid to define new netids or more correctly subnetids Portioning a network in this way enables switches and routers to use the subnetids to reduce collision domains and to promote security Gateway IP Address Used to forward packets to other networks and subnets The Network Administrator typically provides this address Email Server Outgoing Mail SMTP server IP Address If the controller is configured for E mail notification enter the IP Address of the SMTP E mail server Controller Identificati
174. mes available for another item Also available is a range of 1000 addresses 45057 for assigning user defined signal tags and variables to any address or multiple addresses Within these 1000 addresses the data type of each signal tag or variable can be changed for example from float 32 to integer 16 Access To access the fixed Modbus register map to view an address select the main menu Edit item Edit Fixed Modbus Register Map or right click on a configured signal variable or function block The map is view only in HC Utilities The following tabs are presented User Defined Signals and Variables Tab Select an address range There are 20 ranges of 50 addresses each for a total of 1000 addresses To view all addresses of an item display its Properties Signal Tag Properties Variable Properties 188 HC900 Process Control Utilities User Guide Revision 10 September 2013 Modbus Register Addresses Fixed Map Function Blocks Tab Procedure for viewing function block addresses Use Filter to list all configured function blocks of a certain type Types are Loops PID On Off Carbon Potential 3 Position Step Auto Manual Bias Alternator Hand Off Auto Switch Sequencer Setpoint Programmer Setpoint Scheduler Stage Device Control Ramp User Defined Signals and Variables Function Blocks r Modbus Registers Filter C Show as Decimal Show as Hex 0x0040 PID102 F2 ZONE1 Ad
175. n detected Code download will proceed using the selected file A previous code download was aborted or failed Code download will proceed using the selected file Revision 10 September 2013 HC900 Process Control Utilities User Guide 37 Error Message What to do No scanner racks detected Most likely cause is no expansion racks connected to the main controller It can also be caused by a failed scanner card If a scanner is properly connected to the controller and this message is displayed replace the scanner card Rack 1 SUCCESS Rack 2 FAILED Completion report for scanner code download There should be a SUCCESS status for each card connected to the main controller rack A FAILED status could be caused by a communications problem between the main controller rack and the scanner racks or by a failed scanner card Restart code download again File Properties Lets you view the title and author of the file as well as view the file statistics Number of Blocks Inputs and other items From the Process Control Utilities Window File menu select Properties Or in the File Browser Window right click on an open configuration The File Properties dialog box will appear Select a tab General Title and Author Read only Path and file name Date created and Last Modified Schema Device information CPU type Revision number Statistics File Properties Stat
176. n Description Select File Open Lets you choose a SCH file to edit After selecting file the Schedule Editor appears OR Select File New Choose a new file type box appears Select Recipes tab Recipe types appear Select Setpoint Schedule The Schedule Editor appears THEN Select a Reference Configuration A schedule must have a configuration to give it context Select an open configuration from the pull down list If none available select Open Configuration to open one The configuration will open Click back to Schedule Editor and select the reference configuration Name and Description Identify the schedule Properties Sets properties for the schedule such as time units and guaranteed hold limits Time Length of time for the segment SP1 SP8 Setpoint values For ramp segments these are the starting values Events 1 16 Segment events are digital switches that provide ON OFF output through an SPS function block When a segment event is turned ON it remains on until the end of the segment at which time it is turned OFF unless it is configured to turn ON in the next segment Select from the drop down menu which events you want to turn ON or OFF at the beginning of each segment Aux1 Aux8 The auxiliary block supports up to 8 soak only outputs You can assign values to all eight Auxiliary Outputs for each segment Revision 10 Septem
177. n choose the type of port you want to monitor Toolbar Menu E Serial Port S1 RS232 Default Configuration Port Diagnostics Ce Serial Port S2 RS485 default Ol Port Diagnostics Network Port Diagnostics puaga Expansion I O Comm Diagnostics except C30 CPU rasrastassgase Host Connections Diagnostics E Peer to Peer Connections Diagnostics The specific monitoring dialog box for that selection will open Serial Port S1 RS232 Default Configuration Port Diagnostics The Process Control Utilities provides live monitoring of the Serial Port S1 Configuration Port default RS232 The instrument executes diagnostic routines during instrument start up and during on line operation Select Controller Ports Diagnostics from the Monitor drop down menu then select Serial Port S1 from the list provided or from the Monitor toolbar prorerereeres E The Serial Port S1 Diagnostic Summary dialog box will appear It shows Port Status Diagnostics Statistics and parameters for the Serial Port S1 Configuration Port This window can be launched from the Utilities Worksheet The summary will provide status of the parameters shown in the list Click on X to exit box 166 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Ports Diagnostics Refer to the Serial Port S1 RS232 default Configuration Port Diagnostics Status Indicators for status in
178. n the list Value Possible Cause Controller Action User Action Good N A N A N A Application Atleast 1 response Rack 1 monitor block s COMPORT DIAGis At host determine which Error to a host resulted set to WARNING message is causing the in an exception Rack 1 monitor block s RACK OK pin is exception code and fix code or NAK turned off ASYS block s HW OK pin is turned off Data Link A large number of Rack 1 monitor block s COMPORT DIAG is Check baud rate Failure messages are set to FAILED Check connectors resulting in data link Rack 1 monitor block s RACK OK pin is Check cable polarity errors turned off j na Isolate cabling from ASYS block s HW OK pin is turned off electrical interference If configured as a Modbus Master port If RS232 to RS485 associated slave blocks have their converter used check read pins frozen to the last value read its power switch jumper settings and polarity HW Failure The DUART is Same as above Replace CPU module failing to operate properly Network Port Diagnostics The Process Control Utilities provides live monitoring of the Ethernet Network Port The instrument executes diagnostic routines during instrument start up and during on line operation Select Controller Ports Diagnostics from the Monitor drop down menu then select Network Port from the list provided or from the Monitor toolbar 170 HC900 Process Control Utilities User Guide Revision
179. nd Definitions 95 Worksheet Overview 71 To Use This Help 4 Write Protect a File 39 Traceback Window 12 Trend Storage Configuration 63 U UMC800 Database 31 Converting 31 Undo 19 Unlock the Worksheet 53 Uploading a File from the Controller 32 Utilities Worksheet Overview 71 Revision 10 HC900 Process Control Utilities User Guide 203 September 2013 Sales and Service For application assistance current specifications pricing or name of the nearest Authorized Distributor contact one of the offices below ASIA PACIFIC EMEA AMERICA S Honeywell Process Solutions Honeywell Process Solutions Honeywell Process Solutions TAC hfs tac Phone 80012026455 or Phone TAC 1 800 423 9883 or support honeywell com 44 0 1344 656000 215 641 3610 Sales 1 800 343 0228 Australia Si Honeywell Limited Email Sales Phone 61 7 3846 1255 FP Sales Apps Honeywell com Email Sales FAX 61 7 3840 6481 Vu S Toll Free 1300 36 39 36 or FP Sales Apps Honeywell com Toll Free Fax TAC or 1300 36 04 70 hfs tac support honeywell com TAC China PRC Shanghai hfs tac support honeywell com Honeywell China Inc Phone 86 21 5257 4568 Fax 86 21 6237 2826 Singapore Honeywell Pte Ltd Phone 65 6580 3278 Fax 65 6445 3033 South Korea Honeywell Korea Co Ltd Phone 822 799 6114 Fax 822 792 9015 For more information To learn more about HC 900 Process Controller visit www honeywellprocess com Or contact your Hone
180. nd software requirements Specification Description PC Requirements CPU Pentium 1 GHz minimum 2 5GHz recommended Operating System Windows 2000 XP Vista SP2 Windows 7 Display Color Minimum resolution 256 color x 1024 x 768 resolution Pointing Device Mouse Trackball or compatible device RAM 64MB Minimum 512MB recommended Removable Disk Drive CD Drive Ports RS232 Ethernet System Interconnection If connected to the controller through its RS232 Port using PC Port COM1 COM8 Maximum Distance between Controller File and PC 50 Feet Cable Type Standard 9 Pin null modemRS232 Cable Termination 9 pin D connector If connected to the controller through its Ethernet Port Maximum Distance between Controller File and PC 100 meters 368 feet w o repeaters Cable Type CAT 5 shielded twisted pair IEEE 802 3 Cable Termination 10 100 baseT RJ45 Configuration On line Monitoring allows the user to test the developed configuration Modem Support PC Interface Supports Microsoft Windows Telephony API TAPI device independent modem communications Baud rate 9600 19200 38400 Controller Interface Connects to the controller RS 232 configuration port Some commercially available modems with equivalent specifications to those validated should function with the HC900 controller For validated Modems see document 51 52 25 107 HC900 Controller and Installation Guide Revision 10 HC900 Process Control U
181. nsisting of up to 4 keyboard characters for the engineering units Units that the setpoint value represents For example GPM for gallons per minute NPS for number per second RPM for revolutions per minute and DEGF for degrees Fahrenheit Guaranteed Limits High and Low above and below the Setpoint value can be configured in selected Hold Soak engineering units If the PV is outside of configured limits just prior to entering the Soak segment Limits the soak timer will not be permitted to start It will start when the PV is within the High and Low limits Once the soak timer has started and then the PV goes out side of configured limits the soak timer will halt It will remain halted until the PV is again within the configured limits A Guaranteed Hold High or Low limit setting of 0 00 is equal to no limit at all Number of Segments are timed ramp and soak subdivisions of a setpoint program Consecutive ramps and Segments soaks are allowed The last segment must be a soak Power Loss A recovery ramp rate value is provided in the event of a power loss while a program is running The ramp rate value is used to return the process to the last operating setpoint prior to power loss A power OFF digital input and separate timing block will abort the running program if power loss has been OFF for more than a specified time period Program The term Program is used to identify the process for selecting and entering the individual ramp and soak segment
182. ntrol Utilities will inform you if the file you opened is not currently loaded in the controller In this case limited monitoring capabilities will be available For example you won t be able to monitor function blocks or bring up the Watch Summary Window Press the MONITOR button on the main toolbar The Enter Monitor Mode dialog box will open Note While in monitor mode you won t be able to edit the configuration For example you won t be able to add or delete function blocks move items on the Function Block Diagram or change configuration parameters of function blocks on their property pages You will however be able to view the configuration parameters of function blocks on their property pages but these values aren t being read from the controller They exist only in the configuration open in Process Control Utilities That is why it is recommended that you perform an upload from the controller before monitoring so that current values from the controller are shown on the function block property pages Select the Comm port and controller address to monitor Press OK It checks to see if information is the same in the controller The feedback will be the monitor toolbar Connected 8 e ed The Status Bar shows on bar indicates that monitor mode is in effect The green square is an activity indicator and flashes bright green when requests for monitored data are made to the controller There is also the word Monitoring
183. ntroller document Connected Furnacet W Page 14 1 gt bl Zoom 100 CaP NUM Connected Field To the left of the Page Number indicator are two fields that are visible when you are in Monitor Mode One indicates Connected and the other is a green LED that flashes when communications is active between the PC and controller Worksheet Page Number To the left of the Zoom indicator is a page number field This will display the page number of the current FBD Worksheet Itis blank for other worksheet types Display Controller and Utilities There are scroll buttons to navigate through pages of the worksheet Zoom Level indicates the level of Zoom active on the worksheet i e 100 Active Keyboard Keys Toward the far right you will see indicators to alert the user that the Caps Lock key on the keyboard is active the NUM lock on the keyboard is active or the SCRL Scroll Lock key is active Menu Conventions Menu conventions The following menu conventions are used Menu Convention Meaning Dimmed command You will not be able to use this command at the current time For example You may need to select another item before using this command An ellipsis following a command A dialog box will appear when you choose this command The dialog box contains options you need to select before the command can be completed A check mark next to a command The command is in effect When you remove t
184. ntrollers there will be a leading selector which allows the data items within the group to be filtered based on the type of function block worksheet they are located on Process Safety or All both Process and Safety worksheets For all controller types there will be a pull down selector which allows the data items within the group to be further filtered based on a sub type such as analog versus digital or input versus output The list of available sub types is determined by the data group selected through the tab control Information about each item in the filtered list is displayed in the table in the middle of the window The amount of information displayed will vary based on the selected tab but will always include a current value from the controller The rows of data may be sorted by clicking in the header for most of the configuration information columns Subsequent clicking within a column header will toggle between ascending and descending sort orders See also Sort Feature For SIL compliant controller types the rows of data will be colored coded Items located on a Safety worksheet will be displayed with a yellow background whereas items located on a Process worksheet will be displayed on a white background Docking and Undocking the Window Double clicking in the Title Bar area of the Watch Summary Window will toggle its docked state If the window is docked double clicking in the title bar area will undock the window If the wind
185. of digital events as inputs that can designate the end of the associated step Time in seconds or minutes a manual advance or a digital event can be used to terminate a sequencer step and cause the sequence to advance The operational sequence for the steps is retained in a separate sequence file in the memory pool of the controller that may be selected on demand through a user interface or via a recipe variables Configuration Functions Basic functions that you will use to configure a Sequence Sequence Editor Create Edit a Sequence under the File New or File Open menus Accesses the Sequence Editor Sequence Pool When you select Sequences from the Recipe menu the Sequence Pool dialog box will be displayed Through this display you will add a new sequence or delete an existing one and also enter the properties function and the Edit Sequence function to set up each sequence Revision 10 HC900 Process Control Utilities User Guide 101 September 2013 Sequence Properties Sequence Properties is information for the sequencer Label Description a Jog Step and Time Units Sequence Setup EDIT Sequence Setup or Edit consists of configuring each step of the Sequence with a State Number and Name Time In Step Time Next Step Event 1 Next Step Event 2 Next Step Advance next step and an Auxiliary value 102 HC900 Process Control Utilities User Guide Revision 10 September 2013 Recipes Recipe Overview Recipes
186. ogram combined with pressure setpoints for each step of the profile Guar Hold OFF or ON Choose ON to hold the program if a process variable exceeds a predefined deviation from setpoint Events You can configure 1 to 16 segment events to turn ON or OFF at the beginning of each segment Segment events are digital switches that provide ON OFF outputs through an SPEV control block When a segment event is turned ON it remains ON until the end of the segment at which time it is turned OFF unless it is configured to turn ON in the next segment Note that segment events are not interrupted by soak time delays when the process variable is outside the guaranteed soak band Events turn ON as soon as the previous segment is completed even if the process variable has not reached the soak setpoint When the program completes the events are held at current value until the programmer is returned to the ready state Print Prints the profile Save Saves the profile as PRF file Download Downloads profile to the controller s Setpoint Profile Pool where it can be edited or loaded into the controller s active configuration 110 HC900 Process Control Utilities User Guide Revision 10 September 2013 Setpoint Profiles Setpoint Profile Pool Setpoint Profile Pool Introduction The SP Profile Pool lets you view a profile on a list of configured profiles Through this dialog box you will view the
187. ol lets you view a schedule on a list of configured schedules Configuration When you select Setpoint Schedules from the Recipe menu the Setpoint Schedule Pool dialog box will be displayed From left to right the icons are leie Sela ai sie a PRINT a Schedule Click on a schedule name and select the Print icon The Print dialog box will appear Select OK 116 HC900 Process Control Utilities User Guide Revision 10 September 2013 Setpoint Schedules Setup Edit Setpoint Schedule in Pool A profile report will be printed with all the information entered on the tabs of the Setpoint Schedule Properties dialog box SAVE a Schedule To save a Schedule as a sch file click on a recipe name and then select the Save icon The Save As dialog box will appear DOWNLOAD a Schedule To download a Schedule to the controller s Schedule pool click on the Download icon Setup Edit Setpoint Schedule in Pool Introduction The Edit Schedule dialog box lets you view a schedule from the schedules listed in the Setpoint Schedule Pool Edit a Schedule Click on a schedule name in the active field and select the Edit Segments Icon 3rd from left from the Toolbar on the dialog box or double click on the schedule name The Edit Schedule Segments dialog box will appear with the selected Schedule indicated on the top banner The Process Control Utilities presents multiple segments at a time
188. olding registers or 4xxxxx registers using decimal addressing where xxxxx equals the Modbus address ranging from 1 65535 decimal O FFFE hex Working with partitions You can view addresses in defined partitions only Addresses in undefined partitions are not available until you create a new partition with those addresses Partitions need not be empty to be edited If you need more addresses in a partition you can combine it with adjacent partitions or resize it using space from an adjacent undefined partition Functions Function Description Select a partition You must select a partition whose contents you want to display The map takes a few seconds to build the contents Default partitions are based on the fixed map Currently displayed partition Name of the current partition See Select a partition Show Register Address as Select whether to display addresses in hexadecimal or decimal Hem View only Block name or signal variable name Parameter Name View only If the item is a function block this is the parameter name If the item is a signal tag or variable this is the tag name Description Read only Description of signal tag or variable Data Type View only Choices Unsigned 16 Signed 16 Unsigned 32 requires 2 registers Signed 32 requires 2 registers Float 32 requires 2 registers If 2 registers are required the higher register is grayed out and no
189. oller Technical Overview 51 52 03 31 Legacy HC900 Controller Installation and User Guide 51 52 25 107 HC900 Operator Interface User Guide 51 52 25 108 HC900 Process Controller Function Block Reference Guide 51 52 25 109 HC900 Process Controller Communications User Guide 51 52 25 111 900 Control Station For use with HC900 Process Controller 51 52 25 148 HC900 Process amp Safety Controller User amp Installation Manual 51 52 25 154 HC900 Process Controller Safety Manual 51 52 25 153 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Honeywell Process Solutions http hpsweb honeywell com Technical tips http content honeywell com ipc faq Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 Tech Support 1 800 525 7439 Service iv HC900 Process Control Utilities User Guide Revision 10 September 2013 Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions Symbol Definition A WARNING A CAUTION CAUTION This DANGER symbol indicates an imminently hazardous situation which if not avoided will result in death or serious injury This WARNING symbol indicates a potentially hazardous situation which if n
190. on The figure below shows how to uniquely identify multiple controllers on a network Notice the controller names can be the same in both furnaces Larry Curly Moe but within the same network name they must be unique To further distinguish controllers use unique network names Furnace 1 and Furnace 2 Network name Controller name are bound to the IP address of each controller Finally use a local name alias to identify each controller to the end user This local name is a convenient name such as for displays on the PC it is not referred to for actual communication 78 HC900 Process Control Utilities User Guide Revision 10 September 2013 Utilities Worksheet Controller Identification PC monitoring both fumaces s stage furnace Fumace 1 S stage furnace Furnace 2 Each stage has its own controller Each stage has its own controller Stage 1 Controller Stage 1 Controller Network Name Furnacet1 Network Mame Furnace Controller name Larry Controller name Lary Local name F1Stage 1 Local name F2Stage1 stage 2 Controller Stage 2 Controller Network Name Fumace 1 Network Mame Furnace Controller name Curly Controller name Curly Local name F 1Stage Local name F2Stage Stage 3 Controller Stage 3 Controller Network Name Fumace l Network Mame Furnace Controller name Moe Controller name Moe Local name F1Staged Local name F2Stages Revision 10 HC900 Process Control Utilities User Guide Septem
191. on this window Watch Summary Variables The number of pull down selectors at the top of the display will depend on the controller type For SIL compliant controllers there will be a leading selector which allows the variables to be filtered based on the type of function block worksheet they are located on e All both Process and Safety worksheets e Process e Safety For all controller types there will be a pull down selector which allows the type of variable to be selected e Al Variables e Analog Variables e Digital Variables For each variable in the selection list its Number Tag Name Descriptor and Value are displayed in the table as shown below E Show All zl All Variables X Variable Tag Name Descriptor Value SPS_NUM Schedule number 3 SEG_NUM 0 SET_RUN OFF SET_HOLD SET_RST VARO09 VARO10 TAT gt DI User Defined A Signals Page Connectors A Variables Inputs Outputs _ For SIL compliant controller types the rows of data will be colored coded Variables located on a Safety worksheet will be displayed with a yellow background whereas variables located on a Process worksheet will be displayed on a white background You can change a variable by clicking on a variable value and entering a new value for an analog variable or selecting the appropriate user configured OFF or ON label from a drop down menu for a Digital variable Note the new value entered is not written to the controlle
192. onfiguration It is the user s responsibility to ensure that configuration changes will not result in a hazardous situation It is the user s responsibility to assess this risk for his process Failure to comply with these instructions could result in death or serious injury to people and or property damage Downloading in Run Mode Hot Start is a means to make configuration changes and download them to the controller without taking the process off line It is intended for incremental changes to a running configuration such as Adding and Deleting Blocks Modifying block configuration parameters Revision 10 HC900 Process Control Utilities User Guide 33 September 2013 Adding changing soft wires signals variables Adding Ol displays Data Storage Adding Recipes SP Profiles SP Schedules or Sequencers Adding deleting or modifying I O DI DO Al AO IMPORTANT If you intend to make a set of changes to a running configuration and wish to preserve the context of the current configuration parameters you should perform an upload from the controller first to assure that you have the current configuration make the incremental changes and then download Cautions Configuration Change Transfer Once the HOT START button is depressed the configuration will be updated with the new changes Note During the time period required to perform the Hot Start the controller will suspend the execution of its function blocks and hold i
193. onnectors 136 Sequence Pool 121 Paste 19 25 69 Sequence Properties 122 PC Comm ports and connection 41 Sequencer Configuration Overview 101 how to manage 41 Serial ports 73 PC Network Port Set Up For Controller Access set controller serial ports 73 41 Set Controller IP Address 77 PC Serial Com Port Setup 43 Set Controller Mode 77 PC to Controller Connection Settings 44 Set Controller Network Parameters 77 Peer to Peer Connections Diagnostics 179 202 HC900 Process Control Utilities User Guide Revision 10 September 2013 Index Set Controller Time 80 V Set Instrument Time 80 Set Serial Port 73 Variables 69 Setpoint Profile 109 112 View Menu l 20 properties 112 Visual Indicators for Monitor Mode 127 Setpoint Profile Pool 112 W Setpoint Profile Properties 112 Setpoint Program 96 98 Watch Summary Display Groups 148 configuration 98 Watch Summary Inputs Outputs 147 What is 96 Watch Summary Page Connectors 145 Setpoint Schedule File 115 Watch Summary Signals 144 Setpoint Schedule Overview 100 Watch Summary User Defined 143 Setpoint Schedule Pool 118 Watch Summary Variables 146 Setpoint Schedule Properties 119 Watch Summary Window 14 141 Setup Edit a Recipe 107 Watch Window 12 Setup Edit Sequence 121 What is Sequence Control 101 Signal Tags 136 What is Sequence Control 101 Sort Function 142 Window Menu 23 Starting the Application 7 Worksheet 49 53 Status Bar 15 unlock 53 What is 49 T Worksheet Category Tabs 50 Terms a
194. oolbar Ki This window can be launched from the Utilities Worksheet The Host Connections Diagnostic Summary dialog box will appear The summary will provide status of the parameters shown in the list Click on X to exit box Refer to Host Connections Diagnostics Status Indicators for status indications possible cause and actions to correct the problem Host Connections Diagnostics EI Parameter Port D iagn ostic Protocol Network IP Address Messages Received Application Errors Clear Statistics Port Diagnostic Protocol Network IP Address Messages Received Application Errors Clear Statistics Port Diagnostic Protocol Network IP Address Messages Received Application Errors Clear Statistics Port Diagnostic Protocol Network IP Address Messages Received Application Errors Clear Statistics Port Diagnostic Protocol Network IP Address Messages Received Application Errors Clear Statistics 174 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Ports Diagnostics Host Connections Diagnostics Status Indicators The Network Host Connections Diagnostic Summary dialog box will provide status of the parameters shown in the list Parameter Value Possible Cause Controller Action User Action Network Host Good N A N A N A Connections ae 8 3 Diagnostics Application Error Atleast 1 response Rack 1 monitor block s At host determine to a
195. operties Information Area This block of information was developed during Properties configuration It lists the selection and values that were made on the Setpoint Profile Properties tab cards These fields are read only they are for reference only Profile Data Entry area This data entry area lets you make selections Profile Segment Setup Buttons View only Revision 10 HC900 Process Control Utilities User Guide 111 September 2013 Profile Setup Edit Procedure The Profile Setup Edit Procedure consists of building a ramp soak profile by entering a value or make a selection for each of the following fields View only adding or inserting segments to a list of segment selecting the type of segment Ramp or Soak drop down menu selecting Guaranteed Soak On or Off for soak segments if desired drop down menu entering the Setpoint value for the ramp or soak entering the value of the time or ratio for the segment selecting an Aux Out value if required for the segment selecting the events 1 16 you want turned on or off at the beginning of the segment drop down menu repeating the procedure for all the segments in the program Setpoint Profile Properties Introduction This function lets you view the properties for the program selected in the Setpoint Profile Pool Parameters Refer to the table below for properties Parameter Parameter Descript
196. or digital status on a complete block or pin basis e Signal Trace back for any input to a block for finding the signal sources for quick identification of potential errors e A Forced Blocks window shows all forced outputs e Data update selection as fast as 250 ms The user selected dockable Watch Window lists and Signal Trace back finds the signal sources and provides a clear view of the configuration operation allowing quick identification of potential faults A FIND function allows location of multiple instances of specific tags variables and function blocks across all worksheets A right click on any signal tag also allows selection of a Find Where Used listing for fast access to tag destinations and return to the tag source Configuration Download Configuration download capability allows the user to re install a configuration after system maintenance or to install configuration changes made with HC Designer software Additional Software Functions Documenting your configuration is supported through a variety printable presentation formats A few of these include a summary of the controller I O the graphic configuration diagram function block properties recipe groups setpoint profile groups Operator Interface display and point selections among others Recipe Data Storage File Generation Recipes and data schedules may be created as files via File New for external file transfer to HC900 operator interfaces via stora
197. orage interval or start time They are not used Click on Change The Change Time dialog box will appear In the Edit box in each field select a start time Click OK Refer to Storage Intervals in Storage Conventions Rollover Click this box to allow data storage to continue collecting data in a circular storage mode where the oldest data is discarded as new data is collected Clear this box to allow data storage to stop collecting data when the file is full You can configure a Warning Level for Disk Full Warning Level If you do not select rollover enter a percent in the appropriate box 66 HC900 Process Control Utilities User Guide Revision 10 September 2013 Data Storage Alarm Event Storage Configuration Alarm Event Storage Configuration Alarm Event storage will provide the following Number of Files One each Records per File 150 to 1500 records per file Data Types All Alarms Time Date On Off All Events Time Date On Off Storage Modes Off Batch Continuous External Control Digital Tagged Signal Start Stop storage to file Configuration Procedure Select the Alarm Event tab on the Data Storage Editor dialog box Active Field Description Batch Enable Signal This signal starts and stops storage for Alarm Events configured for Batch storage It does not affect Continuous storage selections From the pull down menu select NONE
198. ot avoided could result in death or serious injury This CAUTION symbol may be present on Control Product instrumentation and literature If present on a product the user must consult the appropriate part of the accompanying product literature for more information This CAUTION symbol indicates a potentially hazardous situation which if not avoided may result in property damage WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Eart
199. ow is undocked e Double clicking in the title bar area will dock the window at it last docked position e Dragging the window to the top bottom left or right edge of the main viewing area of the application will dock the window at that location Press and hold the CTRL key down to prevent Docking when moving the window Hot Links You can click on any I O function block or Signal on the Controller Worksheet or any I O function block Signal or Variable in the Watch Window and that item will be located on the Function Block Diagram As you move the mouse over a HOT LINK the text changes to Underlined Blue and the cursor changes to a hand _ See also Find Feature Writes or Forces By clicking on the item in the Value column you may write a value such as for a Variable or force a value for an analog input or digital input For I O a Forced column will indicate that the I O point is forced Find Feature You can click on any I O function block or Signal on the Controller Worksheet or any I O function block Signal or Variable in the Watch Window and that item will be located on the Function Block Diagram As you move the mouse over a HOT LINK the text changes to Underlined Blue and the cursor changes to a Hand You can also find within the Watch Summary window itself any tag descriptor signal number variable number as well as rack number module number channel number or block on the Inputs Outputs tab For example to
200. own menu select NONE Trend Storage Enable is started stopped only through the operator interface s Data Storage Control Menu defaults to Enable on configuration download or ANY DIGITAL TAG Trend Storage is started stopped only through the on off state of the selected Digital Signal It will not appear on the operator interface s data Storage Control Menu For detailed information concerning Trend Storage Enable refer to Trend Storage Enable Conditions Storage Mode From the pull down menu select a Storage Mode Refer to Data Storage Conventions for mode definitions Rollover Click this box to allow data storage to continue collecting data in a circular storage mode where the oldest data is discarded as new data is collected Clear this box to allow data storage to stop collecting data when the file is full You can configure a Warning Level for Disk Full Warning Level If you do not select rollover enter a percent in the appropriate box Point Log Storage Configuration Point Log storage will provide the following Number of Files One Points per File 12 maximum Analog or Digital Storage Modes Off Batch Continuous On Command Storage Interval 1 to 59 minutes one minute increments all relative to start time 1 to 23 hours one hour increments 1 to 30 days one day increments Once month same day of each month External Control Digital Tagged signal
201. ox appears indicating that the calibration is complete Three choices will also appear Select one Press F2 to Position Motor at 0 Press F3 to Position Motor at 100 Press F4 to Leave Motor at Current Position Revision 10 HC900 Process Control Utilities User Guide 93 September 2013 Hand Calibration Procedure User positions the motor by hand and captures the positions NOTE Put the controller in Offline or Program mode in order to perform calibration Select the Utilities tab at the bottom of the Main Window Utilities Under the Controller Utility Functions select the Calibrate Controller icon H The Calibrate dialog box will open Select the PPO Block tab at the top of the dialog box In the Calibration Block field drop down the list of PPO blocks and select one Under Calibration Mode select the HAND radio button Under Calibration Procedure press Start The Start button is disabled and the Cal 0 button is enabled Move the motor by hand to its 0 position The feedback area will indicate movement and direction of the motor when it is moving When ready click the Cal 0 button and the 0 position of the motor is captured as indicated in the status Move the motor by hand to its 100 position The feedback area will indicate movement and direction of the motor when it is moving When ready click the Cal 100 button and the 100 position of the motor is captured as indicated in the status
202. pes Variables from the Recipes menu the Recipe Pool dialog box will be displayed From left to right the icons are 2 Serf eela a sel a PRINT a Recipe Click on a recipe name and then select the Print icon The Print dialog box will appear Select OK A recipe report will be printed with all the information entered on the Recipe Properties dialog box Variable Description Value or State SAVE a Recipe To save a recipe as a rcp file click on a recipe name and then select the Save icon The Save As dialog box will appear DOWNLOAD a Recipe To download a recipe to the controller s recipe pool click on the Download icon Setup Edit a Recipe in Pool The Edit Recipes dialog box lets you viewa recipe listed in the Recipe Pool Make sure you have clicked on Properties and have given that specific recipe a name and description See RECIPE POOL before proceeding Procedure Click on a recipe name in the active field and select Recipe or double click on the recipe name The Edit Recipe dialog box will appear To ADD Variable to a Recipe Select a variable and click on ADD A variable number will appear under Recipe Items To DELETE a Variable from a Recipe Select a variable number from the Recipe Items field then click Delete To SET UP a Recipe ltem From the Recipe Items list select a variable name from the list of recipe items If it is an analog variable enter a value in the value field
203. properties for each profile and set up or edit the information for each segment that make up a profile Configuration When you select Setpoint Profiles from the Recipes menu the Setpoint Profile Pool dialog box will be displayed From left to right the icons are asle ela ai sel a PRINT a Profile Click on a profile name and then select the Print icon The Print dialog box will appear Select OK A profile report will be printed with all the information entered on the tabs of the Setpoint Profile Properties dialog box SAVE a Profile To save a Profile as a prf file click on a recipe name and then select the Save icon The Save As dialog box will appear DOWNLOAD a Profile To download a Profile to the controller s Profile pool click on the Download icon Setup Edit Setpoint Profile in Pool Introduction The Edit Setpoint Profile dialog box lets you view profile segments for the programs listed in the Setpoint Profile Pool View a program Click on a profile name in the active field and select the Edit Item Icon from the Toolbar on the dialog box Si or double click on the profile name The Edit Setpoint Profile Segments dialog box will appear It presents multiple segments at a time to view Click on field for drop down menu to appear for some selections Edit Setpoint Profile Segments Dialog Box The three main areas on the Edit Setpoint Profile Segments dialog box are Pr
204. r the function blocks corresponding to the channels in this module See Eunction Block Monitor Window Check each UO function block s Channel Sensor Status 2 To determine the cause see HC900 Controller Manual 51 52 25 107 I O Module Indicators Bad I O Channel Diagnostics A table describes the channel statuses and what they mean UO Channel Sensor Status When monitoring blocks of the type in the table below the Channel Sensor Status is displayed Statuses vary in severity the more serious will trigger an error message indicator elsewhere such as a IO Module Diagnostic Error or a flashing LED on the I O rack Here is an alphabetical list of possible statuses for each I O channel type 162 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics WO Channel Sensor Status Channel Sensor Status Good Bad Channel Burnout Failure CJ Failure CJ High Temperature CJ Warning Clamp High Channel type DO TPO TPSC PI PO FI QUAD Possible Cause User Action Normal operation There are two possible Check terminal causes for this error connections 1 If the channel is an Replace module Analog Output There is no physical output device connected to this channel or the output device is showing an open connection 2 If the channel is a Pulse Output The channel is failing to output the correct value A BAD CHANNEL UO
205. r 2 Link Status Indicators Data Link Failure See Scanner 2 Link Status Indicators Hardware Failure See Scanner 2 Link Status Indicators Port A B Cable Mismatch See Scanner 2 Link Status Indicators Protocol Mismatch See Scanner 2 Link Status Indicators CPU Slot Position CPUA CPU Ais the Lead Reserve N A N A CPUB CPU Bis the Lead Reserve N A N A CPU is missing Reserve CPU is not installed or not powered CPU rack backplane failure The lead CPU will continue to control the process but failover is not possible Install reserve CPU Apply power to reserve CPU Replace CPU rack backplane Call Honeywell service Power Supply Type Unknown CPU cannot identify the Power Supply Type None None 24VDC CPU identified a 24VD DC power supply None None Low Wattage CPU identified a Low wattage power supply None None High Wattage CPU identified a High wattage power supply None None 198 HC900 Process Control Utilities User Guide Revision 10 September 2013 Redundancy Reserve CPU Status Indicators Reserve CPU Status Indicators Contains same information as for the Lead CPU Status Indicators Scanner 2 Link Status Indicators The Redundancy Scanner 2 Link Diagnostics dialog box will provide status of the parameters shown in th
206. r Guide Revision 10 September 2013 SETPOINT PROFILES iasssesiassanecianeataccnehaiucdwetnantansaamtdnasawesiaunusentan sanacewenanideemiratinoedans 109 Create Edit Setpoint Profile File 109 reelle UE EE 111 Setup Edit Setpoint Profile in Pool E 111 Setpoint Profile lee En 112 SETPOINT SCHEDULES eegene 115 Create Edit Setpoint Ee ITT 115 Setpoint Schedule e EE 116 setup Edit Setpoint Schedule in Pool nc ccccvccsesdes escceticdenseoeebesssteseneednentauhestneebadeethoaenuesteeeeesen 117 Setpoint Schedule Properties E 118 SEQUENCES E 119 Create Edit Sequence TE 119 SEQUCNOE POON E 121 Setup Edit Sequence EE 121 Sequence PROMOS E 122 ON LINE MONITORING siinsesse sinanasi raaa EEEE Anaa EA EEEa EEN ESE 125 MEIN aeae ae a pea ae E eE EEN Edge aa ea KE 125 Enter Monitor Mode ioeina sui enpa ged laa A ikea EENKANT AEAEE a ekeni 126 Visual Indicators for Monitor Mode EE 127 Monitor Update Eege eege eet hatenten 127 Monitor Re 128 How Do WEE d Leon DEE 129 Right Click Procedure in Monitor Mode 7 SeENENEEENEOEENEEAESdEEEEREEESAEENAAENEEEEEEEENEEeCEEEen 129 Function Block Monitor WinGow EE 130 Forced Beieleit 132 How Do l Stop en Ce lee EE 133 LOJIC le 134 WATCH SUMMARY WINDOW ccccccceeeeeeeeeeeeeeeeeeeesseeeeeeseseeesssseeessesssssssssssessessseeess 141 Wat h S mmary lee 141 RI e den ie 149 Controler DIAGNOSTICS EE 149 Controller Diagnostics Status Indications icici eeliaeieiee einen tienes 151 Rack Re ee 157 Rack Dia
207. r can be displayed or not displayed from the View menu Tab A configuration is built using three main worksheet types Controller Display and Function Blocks Select the desired tab located at the bottom of the configuration window for type of worksheet There are also Tabs in the Function Block Diagrams that allow you to navigate around the multiple FBD Worksheets Toolbox The Worksheet Toolbox located on the lower left side of the Worksheet is a dockable window and lists all the function block by category separated by fast and normal scan tabs at the base of the toolbox You can drag and drop function blocks onto FBD worksheets A Configuration Tab lists all configured items Click on any item to jump to it Trace Window Helps you find problems with soft wire and signal connections between Function Blocks Watch Summary The Watch Summary window lets you monitor the following groups of data Window from the controller Signal Variables I O Ol Display Groups Worksheet A Worksheet is a logical partition of a configuration A configuration is built using three main Worksheet types Controller Display and Function Blocks A fourth worksheet type Utilities included Maintenance functions for the controller HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface File Browser Window File Browser Window pm Open Configuration Files E E HC390
208. r one slave Modem select when using a modem between the master and slave Slave Address Enter 1 247 or 255 Modbus Slave Double Register Format Each IEEE 32 bit floating point number requires two consecutive registers four bytes MSB 4 LSB 1 in byte order below starting with the register defined as the starting register for the information The stuffing order of the bytes into the two registers differs among Modbus hosts To provide compatibility the Double register format is configurable Selections are FPB Floating Point Big Endian Format Byte order 4 3 2 1 Default FP LB Floating Point Little Endian with byte swapped Byte order 2 1 4 3 FP BB Floating Point Big Endian with byte swapped Byte order 3 4 1 2 FP L Floating Point Little Endian Format Byte order 1 2 3 4 Port Enable Enables or disables port Speed bps Select Baud rate All slaves on the same PC port must be the same Modbus parity Odd or even All slaves must be the same Modbus stop bits 1 or 2 All slaves must be the same Set Activates settings If you changed the controller s Baud Rate via a PC RS232 Comm Port your PC will no longer communicate with the controller In this case you are prompted to detect the Revision 10 HC900 Process Control Utilities User Guide 73 September 2013 controller s Baud Rate This feature will synchronize the PC s Comm Port with the controller and set the PC Baud Rate to the correct Baud Rate Modbus
209. r until you move off of the current cell either by tabbing out of the cell using the Shift Tab keys or clicking on another cell using the mouse If the value you want to change also shows engineering units as in 100 0 LBS for example you just need to change the number portion you don t need to delete the engineering units or type it in again Use the Find Feature to locate a specific I O on the Function Block Diagram Use the Sort Function to sort the table rows by a specific column See the Watch Window Summary for more details on this window 146 HC900 Process Control Utilities User Guide Revision 10 September 2013 Watch Summary Window Watch Summary Window Watch Summary Inputs Outputs The number of pull down selectors at the top of the display will depend on the controller type For SIL compliant controllers there will be a leading selector which allows the I O points to be filtered based on the type of function block worksheet they are located on e All both Process and Safety worksheets e Process e Safety For all controller types there will be a pull down selector which allows the type of I O point to be selected e Analog Inputs e Analog Outputs e Digital Inputs e Digital Outputs For each Input Output in the selection list its Rack Module Channel Number Block Name Tag Name Descriptor Value and Status are displayed in the table as shown below NOTE Only assigned inputs and outputs are shown in th
210. r update rate that determines how often data is collected from the controller during monitoring Watch Summary Window Toggles the Watch Summary Window that lets you view groups of related data such as I O and Signal Tags Controller Diagnostics Toggles the Controller Diagnostics Window that lets you view the controller parameters and values Rack Diagnostics Toggles the Rack Diagnostics window that lets you view the Rack Diagnostics Expansion I O Comm Diagnostics except C30 CPU and the I O Module parameters and indicators Coniroller Ports Diagnostics Toggles the Configuration Port Diagnostics window that lets you view the Configuration Port parameters and values Serial Port S1 Serial Port S2 Network Port Expansion I O Comm except C30 CPU Host Connections Peer to Peer Connections Modbus Master Ports Diagnostics Toggles the Modbus Master Port Diagnostics window that displays the status of the Modbus Master port Monitor Function Block Shortcut CTRL M Toggles the Function Block Monitor Windows that lets you monitor all the parameters of the selected Function Block Forced Blocks Toggles the Forced Block Summary Window that lets you see all the outputs that are being forced and permits release of the force condition for a selected output All Function Block Windows Allows you toggle the function block windows that are open
211. ract with the configured profiles through the Setpoint Program Operate display at the operator interface or operation can be directed through integral actions connected by Softwiring functions Configuration Functions Basic functions that you will use to configure a Setpoint Profile Create Edit Setpoint Profile Under File New or File Open you can access the Profile Editor to create or edit a setpoint profile Setpoint Profile Pool The SP Profile Pool lets you view and save the configuration s setpoint profile to disk Setpoint Profile Properties Setpoint Profile Properties is information for the profile that is entered on five specific tabs It includes Text General Loop Jog and Start Restart Setpoint Profile Setup EDIT Setpoint Profile Setup lets you view each segment of the profile the ramps and soaks and associated information Values Time Auxiliary output Guaranteed Hold and Events 98 HC900 Process Control Utilities User Guide Revision 10 September 2013 Setpoint Schedulers Setpoint Scheduler Overview Setpoint Schedulers Setpoint Scheduler Overview Setpoint Scheduler blocks may be configured for multi setpoint control Comprising the suite is a Master block SPS Auxiliary Setpoint block SPSA Event Decoder block SPEV State Switch Block STSW and State Flags block STEL The Master block supports ramp or soak outputs operating on a common time base It accepts one PV for each setpoint Setpoint gua
212. rantee is provided for the master SPS block setpoints with a single symmetrical value for each setpoint output You can assign a Failsafe value for each setpoint The Auxiliary block supports soak only outputs The Event block supports event outputs A single schedule may include segments and auxiliary block data The schedules are stored in the controller s memory Setpoint Schedules offer the same operating modes and digital controls as setpoint programs On line editing of a running schedule is supported through dedicated operator interface displays Setpoint Guarantee Setpoint guarantee is provided for the master block setpoints with a single symmetrical value for each setpoint output Actions for the guarantee soak may be set on a per segment basis for OFF high setpoint deviation low setpoint deviation or both high and low setpoint deviations Segments Each segment of the Setpoint Scheduler allows entry of a next segment recycle location This function allows unlimited recycle nesting and continuous recycle operation A jog function allows a single jump to a designated segment number through a digital input to the State Switch block Labels Main Output Labels Eight character labels and four character engineering units are provided for each Setpoint plus a decimal point selection Auxiliary Output Labels Eight character labels and four character engineering units are provided for each Setpoint plus a decimal point selection
213. rksheet down END Go to the end of last page 26 HC900 Process Control Utilities User Guide Revision 10 September 2013 User Interface Keyboard Navigation HOME Go to the beginning of first page PAGE DOWN Go to the next worksheet page PAGE UP Go to the previous worksheet page CTRL LEFT ARROW Go to the end of last page CTRL RIGHT ARROW Go to the beginning of first page CTRL UP ARROW Go to the top of the page CTRL DOWN ARROW Go to the bottom of the page CTRL PAGE DOWN Go to the next worksheet tab CTRL PAGE UP Go to the previous worksheet tab Other keyboard functions If necessary you can use the standard keystroke conventions to move around ALT used together with the underlined letter in text labeling an object lets you select that object TAB select next field or object in dialog boxes and configuration templates SHIFT TAB select previous field or object in dialog boxes and configuration templates UP ARROW previous choice in the field DOWN ARROW next choice in the field ALT DOWN ARROW opens a drop down list box Revision 10 September 2013 HC900 Process Control Utilities User Guide 27 File Management Opening an Existing File File Management Opening an Existing File Select Open from Displays the Open dialog box Drop down the Files of Type the File Menu menu and select a file type or Hybrid Control Designer Configuration cde ze y Hybrid Control
214. roll over where the oldest data is discarded as new data is collected When roll over is not selected a disk full warning indication is provided in the status line of the display The configurator as required may change the percent full limit A storage buffer in the operator interface allows changing the disk media without the loss of process data 56 HC900 Process Control Utilities User Guide Revision 10 September 2013 Data Storage Data Storage Conventions Calculation for Data Storage Capacity Disk factor R1 Trend Capacity In Hours W atl Pll UE el Fd Where Ri and R2 are the storage rates in seconds for Trend 1 and Trend 2 respectively Fi and F2 are the point factors associated with the number of points per trend file Disk Factors 395 Trends files only actwe 394 Trends files Alarms and Events 34r Trend files alarms and Events Point Log Files Number of points in trend File Extensions The following File Extensions are used for the HC900 Controller s Data Storage output files LNT for Trend Files LNP for Point Log Files LNA for Alarm Files LNE for Event Files Revision 10 HC900 Process Control Utilities User Guide 57 September 2013 Data Storage Enable Conditions How storage is enabled Data Storage Enable disable is an Operator Interface function If a schedule is developed in the software all storage is automatically enabled Enable controls The figure below shows the con
215. rview dialog box will provide status of the parameters shown in the following list These parameters are also shown for the Reserve Diagnostics Overview Parameter Status Possible Cause Controller Action User Action CPU Diagnostics Good N A N A N A Watchdog Watchdog reset ASYS block s HW OK pin Force a cold start resulting from is turned off Upgradeconorte software failure sofware Replace CPU board Contact Honeywell Personnel Prefetch Abort CPU failed when Controller performs a Force a cold start attempting to fetchan restart instruction from the _ _Jisolate system from prefetch register ASYS block s HW OK pin noise and force a is turned off cold start Replace CPU board Address Error The reserved Same as above Same as above exception occurred for an unknown reason Undefine Error Bad Instruction Detected Same as above Same as above Data Abort CPU failed when attempting to access data Same as above Same as above Software Interrupt Error Software Interrupt occurred which is not supported by the software Same as above Same as above Good N A N A N A Revision 10 September 2013 HC900 Process Control Utilities User Guide 195 Parameter Status Possible Cause Controller Action User Action Watchdog Watchdog reset ASYS block s HW OK pin Force a cold start result
216. s files and converts UMC800 FBD configuration files Close Closes the active document window It will also close a minimized window if active It will not close an active dialog box Save IW Toolbar Shortcut CTRL S Saves the active configuration First time save displays the Save As dialog box Save As Displays the Save As dialog box Prompts user to name the active configuration and select the file in which the file is to be stored Download Configuration Download transfers a saved configuration FROM the PC TO the controller The Controller may be in either RUN or PROGRAM mode Upload Configuration Configuration Upload transfers a configuration FROM the controller TO the PC including graphic function block pages text annotations stored recipes profiles schedules sequences Ol display assignments Ol data storage setup The uploaded file name as a default will include the controller name alias name if assigned and network name if assigned The Controller may be in ANY mode No configuration file is required to be opened prior to the Upload Request Upload Opens the Upload dialog box that lists the type of recipes available to upload Revision 10 HC900 Process Control Utilities User Guide 17 September 2013 Menu Selection Function Click on a radio button to select one of the following Recipes Variables Setpoint Profil
217. s for the Point Log Display Click on the Scale High and Scale Low fields and enter the value To delete a signal tag click on a tag and click Delete Data Type This enable signal turns storage on and off for Point Logs From the pull down menu select NONE Point Log Storage Enable is started stopped only through the operator interface s Data Storage Control Menu defaults to Enable on configuration download or ANY DIGITAL TAG Point Log Storage is started stopped only through the on off state of the selected Digital Signal It will not appear on the operator interface s data Storage Control Menu For detailed information concerning Trend Storage Enable refer to Point Log Storage Enable Conditions Storage Mode From the pull down menu select a Storage Mode Refer to Data Storage Conventions for mode definitions Storage Interval NOTE For On Command storage mode there is no storage interval or start time They are not used Click on Change The Storage Interval dialog box will appear Click on the radio button for Minutes Hours or Days and select a storage interval from the Edit box Or click on the radio button for Once a Month Revision 10 September 2013 HC900 Process Control Utilities User Guide 65 Active Field Description Click OK Refer to Storage Intervals in Storage Conventions Start Time NOTE For On Command storage mode there is no st
218. s that have not been previously set to OFF or 0 and or there are I O blocks with unassigned I O addresses the Process Control Designer notifies you about the situation and prompts if you want to see a list of unconnected inputs and or a list of unconfigured UO blocks Click Yes to view the summary of unconnected inputs or unconfigured I O blocks Click Log File to save the list to a text file if desired To Save a File as a Different Device or Revision that is conversion Step Action 1 Select SAVE AS from the FILE menu The Save As dialog box appears 2 Type in the new file name in that field 3 From the drop down menu in the Save as Type field select the configuration type and revision that you wish to convert to 4 If there are no unconnected inputs that need to be set to OFF or 0 and there are no I O blocks with unassigned I O addresses then the data is saved automatically and the rest of the steps may be skipped 5 If there are unconnected inputs that have not been previously set to OFF or 0 and or there are I O blocks with unassigned I O addresses the Process Control Designer will notify you of the situation and ask if you want to see a list of unconnected inputs and or a list of unconfigured UO blocks 30 HC900 Process Control Utilities User Guide Revision 10 September 2013 File Management Creating Other File Types Step Action Click Yes to view t
219. se to close the dialog when the restore is complete PPO Block Calibration Overview Introduction The Calibrate PPO Block tab allows you to calibrate the selected Position Proportional Output Block to ensure that the 0 and 100 Motor Positions are actually correct and to measure the true motor speed The calibration of the PPO Block is similar to that of the Al and AO However the calibration values are stored as part of the PPO block s configuration data not on the Al card itself To retain these calibrated values upload and save the configuration to disk The procedure is to move the motor first to its 0 position wait until the position feedback signal has stabilized and capture the 0 feedback value A similar procedure is done next for the motor s 100 position The third step is to measure the true motor speed by moving the motor a fixed period of time measuring the position feedback delta and computing a motor speed from this data The final step is to save the values in the block s configuration data All previous calibration values will be overwritten Calibration Procedures There are three methods for calibrating the PPO block Click on one of the modes shown below for instructions AUTO Controller positions the motor and captures the positions SEML AUTO Controller positions the motor and the user captures the positions HAND User positions the motor by hand and captures the positions Revision 10 HC900 Proc
220. ser Guide 71 September 2013 ICON FUNCTION REFERENCE Redundancy System Redundancy Link Lead CPU Reserve CPU Scanner 2 Link Upload from Controller Configuration Upload transfers a configuration FROM the controller TO the PC See page 31 Download to Controller Downloads a saved configuration controller firmware or scanner firmware from FROM the PC TO the controller Dm See page 32 Set Controller Port Menu selection lets you Set Protocol for controller s configuration ports Calibrate Controller Click to open the Calibrate dialog box H Four Tabs on the Dialog Box Al Channel see Calibrate Al Channel CJ Temp see Calibrate CJ Temp AO Channel see Calibrate AO Channel PPO Block see PPO Block Calibration Set Controller Mode Click to open the Set Controller Mode dialog box Read the current mode select a new mode then write the new mode to the controller Set Controller A Wizard interface guides you through connecting Network Parameters to a controller in order to view and edit the controller s network parameters In order to change the controller s network parameters the controller must be in PROGRAM mode Set Controller Time Click to open the Set Controller Time dialog box Data Storage Utility Click to open the Data Storage Utility dialog box Note Available only for software revision 4 4 and earlier Select a Removabl
221. sfer publish or otherwise make available any software copies thereof to others You acknowledge that the Software is a trade secret of Honeywell You agree to secure and protect each program software product and copies thereof in a manner consistent with the maintenance of Honeywell s rights therein and to take appropriate action by instruction or agreement within your organization to satisfy your obligations hereunder Violation of these provisions shall be a basis for immediate termination of this license Termination of the license shall be in addition to and not in lieu of any other legal or equitable remedies available in Honeywell Revision 10 HC900 Process Control Utilities User Guide iii September 2013 About This Document Abstract The Process Control Utilities program operates on a PC with Windows 2000 XP Vista or Windows 7 It lets you view and monitor HC900 Process Controller control strategy configurations and view your Operator Interface menu screen and button configurations It uses graphic symbols and line drawing connections to represent control strategies Completed configurations are loaded into the control system using a dedicated communication port in the controller Editing of configurations must be done with Process Control Designer software References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title Doc ID HC900 Contr
222. ster Map appears if using fixed map Detailed Shows the starting Modbus address of each function Yes Function block as well as the Modbus addresses of all its parameters Block Report 180 HC900 Process Control Utilities User Guide Revision 10 September 2013 Reports Print Report Report Description SIL Filtering Summary Shows the starting Modbus address of each function Yes Function block also available if using custom ma Block Report g custom map User Defined Shows the user defined Modbus addresses of signals and Yes Signals and variables Variables Signal Tags Shows the system defined Modbus addresses of all signal tags Yes Variables Shows the system defined Modbus addresses of all variables Yes Signal Tags Shows the system defined Modbus addresses of all signal tags Yes and Variables and variables Modbus Partition appears if using custom map Modbus Shows the Modbus addresses and contents of the selected No Partition partition Hovering over this menu option will display a sub menu s which allows selection of the desired partition The report generated by this method is equivalent to the report printed when the same Modbus address partition is selected in the Custom Modbus Map worksheet and the Print button on the worksheet s toolbar is clicked Where Used Shows location worksheet and page of every item in the Yes function block diagram File Statistics Shows useful file statistics
223. t assignable Note For signals and variables when changing data type from float 32 to integer 16 keep in mind the decimal point location For example 1000 1 translates to 10001 Note For function blocks when changing data type from float 32 to integer 16 the value is rounded For example 1000 1 translates to 1000 and 1000 5 translates to 1001 Decimals Read only Decimal places of signal tag or variable R W View only Type of access to the parameter ReadWriteRead Write Register Number of the address in decimal or hex 190 HC900 Process Control Utilities User Guide Revision 10 September 2013 Modbus Register Addresses Custom Map Function Description Horizontal Scroll Use to scroll to offscreen areas of the map Vertical Scroll Lets you scroll through the partition Toolbar Print a Partition Report Export a Partition Report Lock unlock Worksheet Further information For details on Modbus parameters see the HC900 Process Controller Communications User Guide document number 51 52 25 111 Revision 10 September 2013 HC900 Process Control Utilities User Guide 191 Redundancy Redundancy System Status Indicators Redundancy C7OR controllers networks have their own diagnostics that are accessed under Utilities Worksheet Overview Monitor Menu Redundancy diagnostics are grouped as follows Redundancy System Redundancy Link Lead CPU Reserve GPU Scanner 2
224. tered for this configuration 126 HC900 Process Control Utilities User Guide Revision 10 September 2013 On Line Monitoring Visual Indicators for Monitor Mode Visual Indicators for Monitor Mode When Monitor Mode is selected there are several indications that the configuration is in Monitor Mode The Connected indicator on the Status Bar will blink to show that the controller whose name appears next to it is being monitored keet Im Page Tj 1 eh The cursor changes to include the Monitor icon Eye along with the arrow 3 The word lt Monitoring gt appears in the configuration Title Bar at the top of the diagram 4 The background color of the Function Block Diagram changes to YELLOW LH HC900 C50 Rey 1 Config1031081158 cde lt Monitoring gt S Gy EF Bs me eh EB l 58 FACZCTRL 010102 FAIL f S WARN BIAS Swi MDROI MODE Monitor Update Rate Introduction You can specify the monitor update rate that determines how often data is collected from the controller during monitoring This update rate can be set to either 1 4 second 1 2 second 1 second or 5 seconds This option is allowed only during edit mode not while you are monitoring the controller The default monitor update rate is 1 second and this update rate is remembered between sessions of the software If you want to monitor from a relatively slow computer set the monitor update rate to a slow setting Procedure
225. terface s data Storage Control Menu For detailed information concerning Data Storage Enable refer to Data Storage Enable Conditions Group Use the pull down menu and select a Trend Group for configuration Title Enter a Group Title There is a maximum of 24 characters Note This is not displayed on the Operator Interface It only serves as a reminder for the user File name Enter a File Name There is a maximum of 8 Alpha Numeric characters DOS File Name restrictions Tag List From the Tag List drop down menu select the type of signals you want the tag list to display Click on a Tag Name and click ADD gt gt The tag name will be added to the Selected Tags list Selected Tag Scaling Signals Revision 10 September 2013 HC900 Process Control Utilities User Guide 63 Active Field Description List Scale each tag selected for High and Low values for the Trend Display Click on the Scale High and Scale Low fields and enter the value To delete a signal tag click on a tag and click Delete Storage Storage Interval Intervals e From the Storage Interval drop down menu select a storage interval of from 2 seconds to 30 minutes When Data Storage is enabled samples will be taken at the interval selected here Refer to Storage Intervals in Storage Conventions Data Type This enable signal turns storage on and off for trends Enable Signals From the pull d
226. the Ethernet IO hardware and reassign processor IO mapping 2 Contact Honeywell Technical Assistance if the problem exists 176 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Ports Diagnostics Value Not Started Possible Cause Controller Action The assigned peer IO connection NA has not yet been attempted Normal state during startup and during configuration mode This status should automatically change to GOOD after both peer controllers are in the RUN mode User Action 1 If this status persists during run time check that the peer device is properly connected and that the control name and network name is correct 2 Check that the IP masks of all peer devices to assure that all IP addresses are within the same subnet 3 Check that all external network components such as switches and routers allow passing of UDP packets on port 502 4 Check that the peer device is powered on and is in RUN mode Revision 10 September 2013 HC900 Process Control Utilities User Guide 177 178 HC900 Process Control Utilities User Guide Revision 10 September 2013 Reports Print Report Reports Print Report Step Action 1 Click Print Report from the file menu If you have selected from the Custom Modbus Map toolbar it prints the currently displayed partition Print Report lets you print a report for various functions 2 Click th
227. tilities User Guide September 2013 Software Overview and Introduction How To Use This Help How To Use This Help To request Help on any area of the application use one of the following methods e HELP MENU This is the last item on the menu bar Choose a Help topic from the Help menu Help Topics From the Help menu click Help Topics The Help Contents tab appears This is a list of all Help topics available including Menus Configuration Parameters and Toolbar Selecting a topic causes information about that topic to be displayed If the information about a topic exceeds the height of the window a vertical scroll bar will be displayed About Honeywell Process Control Utilities Copyright or version information about the application e RIGHT CLICK FOR HELP TOPICS Right click on any Function Block to access topic help for that particular Block Help navigation When you finish reading about a topic you can choose one of the commands along the top of the help window to navigate through the help system View the top level Help Contents page SES Return to previously viewed information When you choose the Back button you retrace your path through the help topics you have already viewed en Prints Help topic CE Move forward one help screen Ess Move back one help screen HC900 Process Control Utilities User Guide Revision 10 September 2013 Software Overview and Introduction Wh
228. tion Revision 10 HC900 Process Control Utilities User Guide 49 September 2013 Worksheet Category Tabs A configuration is organized into categories shown as tabs at the bottom of the Main window Controller Display Function Blocks may also be shown as Process or Safely Modbus Map Worksheet 1 per configuration Visible only when using a Custom Modbus map An additional tab Utilities is provides access to a variety of useful functions that interact with the controller HA FED Configuration 1 all E Controller E Display Function Blocks RCM 50 HC900 Process Control Utilities User Guide Revision 10 September 2013 Controller Worksheet Controller Worksheet Overview Controller Worksheet Controller Worksheet Overview There is one worksheet for the configuration It displays the I O in all configured racks Toolbar The Controller Worksheet has a Toolbar to launch dialog boxes to configure Print Worksheet Prints the UO Summary as viewed on the worksheet Controller Identification Shows the controller name ht will be displayed on the Operator Interface used for Peer Communications 16 characters Controller E Mail Notification Unlock Worksheets UO Summary A summary of each addressed UO point as well as unassigned I O points in the configuration indicates e Rack Module Channel e Block ID a hot link when clicked finds the I O block on the Function Block Diagram
229. tion Block Diagram Use the Sort Function to sort the table rows by a specific column See the Watch Window Summary for more details on this window Watch Summary Signals The number of pull down selectors at the top of the display will depend on the controller type For SIL compliant controllers there will be a leading selector which allows the signals to be filtered based on the type of function block worksheet they are located on e All both Process and Safety worksheets e Process e Safety For all controller types there will be a pull down selector which allows the type of signals to be selected e All Signals e Analog Signals 144 HC900 Process Control Utilities User Guide Revision 10 September 2013 Watch Summary Window Watch Summary Window e Digital Signals For each signal in the selection list its Number Tag Name Descriptor and Value are displayed in the table as shown below xl Show fan v fal Signals gt 27 0116 008 28 0116 009 0131 010 D 0135 004 3 0139 003 D EE he DEST For SlL compliant controller types the rows of data will be colored coded Signals located on a Safety worksheet will be displayed with a yellow background whereas signals located on a Process worksheet will be displayed on a white background You cannot change the value of a signal as they are Read Only Use the Find Feature to locate a specific I O on the Function Block Diagram Use the Sort Function
230. tions dialog box will provide status of the parameters shown in the list The Peer to Peer connections dialog box contains a parameter Peer Status Following are the possible statuses Value Good Application Error Setup Error Peer Fail Port Fail Possible Cause N A The peer connection could not be established due to an internal program problem The peer device indicated that one or more data item is not valid The assigned peer could not be located on the network The peer data exchange IO subsystem could not be started due to internal resource problem Controller Action N A N A The error will occur when an incompatibility exists between peer devices with regard to variable or signal assignments This error should not occur when exchanging data between HC900 controllers N A N A User Action N A 1 Reset the controller to restart the UDP IP protocol stack and reset buffer allocations 2 Contact Honeywell Technical Assistance if the problem exists Contact Honeywell Technical Assistance if the status occurs 1 Check the controller name and network name of the peer device to assure that they match that specific PDE block 2 Check that the IP addresses of the peer devices are all within the range of the IP mask 3 Check that the peer devices have the same IP subnet mask See Network parameters for IP mask setting 1 Reset the controller to restart
231. tis a Worksheet eege EE Eet 49 Worksheet Category Talos sisne rantiranti iiine airea ENEE EES 50 CONTROLLER WORKSHEE See ee 51 Controller Worksheet Overview AEN 51 Controller Configuration Toolbar AAA 51 E Mail ele e EE 52 Unlock the NEE 53 DATA SORA E 55 Data Storage eene Eege 55 Eltere ENEE Eed ee 55 Data Storage Enable Conditions cz siciccccecicdetansstetecscubete sins scteeenead seetneia dhetanean ed GE RegEEEEdeEE 58 How storage is enabled EE 58 Three evels Ne lee BEE 58 storage Enable eene te e CET 59 Data Storage Configuration ACCESS ssa cetsnnicd tie ndeealeintls Nas atu aaa aires 62 Create Edit Data Storage EE 62 Trend Storage Configuration seiere dated anadies sebeeaees EENS DC 63 Point Log Storage Configuration EE 64 Alarm Event Storage Configuration ENEE 67 FUNCTION BLOCK INFORMATION use 69 Accessing Context Sensitive Help WE 69 Right Mouse Gliks e Nhe a aan E N 69 Revision 10 HC900 Process Control Utilities User Guide vii September 2013 UTILITIES WORKSHEE f ssacwsscssetnescsnstansaneiiaatawasvennieteweniiutdueueiucinacaaeenaanasetiancuseouanmanuiay 71 Utilities Worksheet Overview AEN 71 Controller Utility FUNCtIONS eeh dee ege ee eege Ae 71 DOL COMMONER Serial PONS EE 73 Modbus RTU Master Advanced Setup siiscescecesceeaseacestod uedecsudos dk EEE ENEE Ed eer 74 et Controller MOG i eege eege dene 77 Set Controller Network Parameters onsseeessneeesnnresoetnnrettnttssttrrstrtrnntettnnserrnneernnn r
232. to sort the table rows by a specific column See the Watch Window Summary for more details on this window Watch Summary Page Connectors The number of pull down selectors at the top of the display will depend on the controller type For SIL compliant controllers there will be a leading selector which allows the page connectors to be filtered based on the type of function block worksheet they are located on e All both Process and Safety worksheets e Process e Safety For all controller types there will be a pull down selector which allows the type of page connectors to be selected e All Page Connectors e Analog Page Connectors e Digital Page Connectors For each page connector in the selection list its Tag Name and Value are displayed in the table as shown below watchSummary xi Show All DI Digital Page Connectors e Revision 10 HC900 Process Control Utilities User Guide 145 September 2013 For SlL compliant controller types the rows of data will be colored coded Page connectors located on a Safety worksheet will be displayed with a yellow background whereas page connectors located on a Process worksheet will be displayed on a white background You cannot change the value of a page connector as they are Read Only Use the Find Feature to locate a specific I O on the Function Block Diagram Use the Sort Function to sort the table rows by a specific column See the Watch Window Summary for more details
233. top of the dialog box will change to indicate that the motor is moving to its 0 position The Feedback Value area on the dialog will indicate movement and direction of the motor The Progress Bar will indicate progress Time Remaining for this step The status will change to indicate that the motor is at its 0 position Click the Cal 0 button then the status will change to indicate that the 0 position has been captured The status will change to indicate that the motor is moving to its 100 position The feedback area will indicate movement and direction of the motor The progress bar will indicate progress Time Remaining for this step The status will change to indicate that the motor is at its 100 position Click the Cal 100 button then the status will change to indicate that the 100 position has been captured Click the Cal Speed button A dialog box will appear warning that the speed calibration will move the motor Press OK to start or Cancel to abort The status will change to indicate that the motor is currently undergoing speed calibration The feedback area will indicate movement and direction of the motor The progress bar will indicate progress Time Remaining for this step Click the Save Cal button A dialog box will appear that confirms the Motor Calibration Values Press OK to save the values or Cancel to abort The status will change to READY and indicate that the PPO Calibration has been saved A message b
234. tor interface or by digital inputs to the block Programs may be started from a pre selected segment number Segment A segment is a ramp or soak function which together make up a Setpoint Profile Segment Events You can configure 1 to 16 segment events to turn ON or OFF at the beginning of each segment Segment events are digital switches that provide ON OFF outputs through an SPEV control block When a segment event is turned ON it remains ON until the end of the segment at which time it is turned OFF unless it is configured to turn ON in the next segment Note that segment events are not interrupted by soak time delays when the process variable is outside the guaranteed soak band Events turn ON as soon as the previous segment is completed even if the process variable has not reached the soak setpoint When the program completes the events are held at current value until the programmer is returned to the ready state Setpoint Guarantee There is a setpoint guarantee function provided that holds the program if a PV exceeds a predefined deviation from setpoint Selections allow setpoint guarantee to be active for all segments soak segments only or for specified segments Up to 3 Process Variables may be configured as inputs to the block for setpoint guarantee Setpoint Value A setpoint value set for Ramp starting Setpoint value and Soak soak setpoint value segments Soak Segments A soak segment is a combination of
235. troller Configuration Toolbar Revision 10 HC900 Process Control Utilities User Guide 179 September 2013 Function Block Diagram Reports Clicking on the FBDs button provides a drop down menu which allows the selection of reports or report sub categories related to the items contained on the function block diagrams of the configuration The available report options for configurations with a Fixed Modbus Address Mapare shown in the first figure below The available report options for configurations with a Custom Modbus Address Map are shown in the second figure below Print Report xt Select a report category to print Cose Detaled Function Block Report Summary Function Block Report User Defined Signals and Variables Signal Tags Variables Signal Tags and Variables Print Report xi Select a report category to print Report Description SIL Filtering All FBD Not a traditional report Prints out the graphical representation Yes Worksheets of all Function Block Diagrams in the configuration FBD Not a traditional report Prints out the graphical representation Yes Worksheets of a single Function Block Diagrams from the configuration Hovering over this menu option will display a sub menu s which allows selection of the desired function block diagram worksheet Block Shows a detailed report of each function block s parameters Yes Parameters Modbus Regi
236. trols that must be enabled for each storage mode and data type The left side shows the three data types and their possible storage modes only one storage mode is in effect for any data type The arrows show the conditions required for that storage to take place For example trend batch storage requires the Trend Storage Control to be on enabled at configuration if any signal is selected for storage i e Signal Enable NONE the Batch Command Control to be on enabled at configuration and the Data Storage Control to be enabled enabled at Operator Interface Notice that the Batch Command Control applies only to batch storage mode Trends Sderape Mode Batch ESCH EH Sterepe Mode Coos Trond Storage Enahie wali digital vn ow Merage Crit drem Point Leg Merage Mods Batch Alaras Eveni SMeraye Mods Bukh lmrasfivenis Sterape Mode Cogmovar Three Levels of Enabling There are three levels of Data Storage Enable Data Storage Disable Signal Operator Interface See Note 1 Data Type Enable Signals Batch Command Enable Signal Note 1 Since any storage schedules loaded into the system automatically enables storage the operator interface can disable storage 58 HC900 Process Control Utilities User Guide Revision 10 September 2013 Data Storage Storage Enable Conditions Data Type Enable Signals This level of control is the Data Type Enable Signal E
237. ts outputs at their current value If you select Hot Start and the Hot Start will take longer than approximately three controller scan cycles a popup window appears During this time the outputs will be held N This hot start will take about 10 seconds to complete Do you wish to proceed with the hot start If this time period is acceptable click Yes to begin the Hot Start If this time period is not acceptable press No Configuration Parameters All Configuration Parameters are set to the value or state in the cde file following a download For example Tuning constants could be over written by a Download while in Run Mode The tuning constants are considered part of the configuration If you DO NOT first upload the present configuration you will overwrite the active parameters with the values in the configuration that are downloaded The new download is an all or nothing proposition Data Storage Schedule Assuming changes have NOT been made to an Ol data Storage Schedule the data storage will be interrupted only as long as it takes to transfer the configuration changes Download Controller Firmware Background Code download provides a mechanism to upgrade the firmware in your HC900 Process Controller to a newer version without the need to replace the CPU card This can be useful if you wish to upgrade your controller to take advantage of new features and functions as they are introduced or in the event that a software bug r
238. tted Red Off Logic State at the Output Pin ON The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in solid GREEN Logic State at the Output Pin OFF The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in dashed RED Solid Red On Dotted Green Off Logic State at the Output Pin ON The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in solid RED Logic State at the Output Pin OFF The Digital Signal Tag and its corresponding Connector Page Connector will have the entire length of its tail drawn in dotted GREEN 136 HC900 Process Control Utilities User Guide Revision 10 September 2013 On Line Monitoring Logic Flow Displaying Function Block s Pin Values Function Block pin value s can be monitored briefly and you can set one or all of the values on display constant display until you dismiss them Analog Values are in decimal format and Digital States are On Off Displaying a Single Pin Value 010101 Displaying Briefly Hover the cursor over any pin momentarily The pin s value will be displayed next to the pin as long as the cursor remains motionless over the pin To remove the briefly displayed value remove the cursor from the pin Displaying Until Dismissed Constant Display Hover the cursor over any pin an
239. umn See the Watch Window Summary for more details on this window Revision 10 HC900 Process Control Utilities User Guide 147 September 2013 Watch Summary Display Groups This tab appears only for Controller Revision 4 4 and earlier Watch Summary Display Groups lets the user monitor the same points configured on the Operator Interface displays Select a Display Group Show Menu then a Group Number Group Menu from the drop down menus at the top of the dialog box The window will monitor the Display Group selected Note that new values can be written to the variables shown in this window aa gt Te Signals A Variables Inputs Outputs A Display Groups Use the Find Feature to Find a specific tag on the Function Block Diagram Use the Sort Function to sort the tag list by a specific column 148 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Diagnostics Diagnostics Controller Diagnostics Introduction The Process Control Utilities provides live monitoring of Controller diagnostics The instrument executes diagnostic routines during instrument start up and during on line operation and displays the controller status and diagnostics Select Controller Diagnostics from the Monitor drop down menu from the Monitor toolbar C This window can be launched from the Utilities Worksheet The Controller Diagnostics C30 C50 C70 or Diagnostic Overview C70R w
240. uration dialog box This facility allows you to view configured groups of data that will be stored to the Operator interface s data storage device This process history can be a valuable source of information to analyze process operations quality and upsets The groups are configured in Process Control Utilities and downloaded as part of the configuration You can also create a new data storage file dss separate from the configuration On the File menu select New Data Storage Select a tab at the top of the dialog box to access a specific Data Storage Configuration dialog box Create Edit Data Storage File Creates edits a data storage file DSS File can be downloaded to the controller Step Item Action Description Select File Open Lets you choose a DSS file to edit After selecting file the Data Storage Editor appears OR Select File New Choose a new file type box appears Select Data Storage tab Data Storage button appears Select Data Storage The Data Storage Editor appears THEN Select a Reference A data storage file must have a configuration to give it context Configuration Select an open configuration from the pull down list If none available select Open Configuration to open one The configuration will open Click back to Data Storage Editor and select the reference configuration Trend Trend setup Point Log Point Log setup Alarm Event Alarms
241. ve a Clear ALL Forces button that allows all forced outputs to be cleared with one click For Safety enabled controllers there are additional Clear PROCESS Forces and Clear SAFETY Forces butions that allow forced outputs on the Process and Safety worksheets to be cleared independently In either case a warning message similar to the one shown below will be displayed requesting confirmation before the action is taken Designer Software x gt Are you sure you want to unforce ALL of the forced function ER blocks Ce Both versions of the window have a Unforce Selected Item button that allows the output of a single function block to be unforced To enable this button click on the desired function block as shown below Multiple selections using the Shift or Ctrl keys are not allowed a Clea ALL Forces xi Clear PROCESS Forces Clear ALL Forces Unforce Selected Item Unforce Selected Item DI V106 AIV108 Clicking on the Unforce Selected Item will now clear the forced output on the selected function block In this case the action takes place immediately and no confirmation is required Exiting To close the Force Blocks window click on the X in the top right hand corner How Do Stop Monitoring Press the MONITOR button on the main toolbar E This will return the associated configuration to VIEW mode Feedback will be the monitor button unpressed and all open monitor windows will disappear The FBD Worksheet ba
242. xecution Order View Modbus Register Address Properties Right Click on Signal Tag Help calls up help Find Where Used Opens Find dialog box Lets you locate any and all places where the signal tag is used View Modbus Register Address Properties Right Click on Page Connector Help calls up help Find Where Used Opens Find dialog box Lets you locate any and all places where the page connector is used View Modbus Register Address Properties Revision 10 HC900 Process Control Utilities User Guide 25 September 2013 Click On FB Diagram White Space Execution Order Fast Logic Order Find Go To View displays the view menu Properties File Right Click On Function Block in Worksheet Toolbox Configuration Tab Properties File Find Execution Order Help calls up help Keyboard Navigation Za HC900 C70R Rey 4 Dy SampleConfig_4 0 CDE Configured Function Blocks zs CT 1 0 Blocks ET Loop Blocks F Properties SI Find E Execution Order 6 Le Help sz EI Counters CT Math zs CT Calculations zs ET Alarm Monitor CT Signal Selectors ET Ausbau Cg Communications zs EI Analog Variables 9 Digital Variables CT Analog Signals 9 Digital Signals Imers fa Normal Fast Scan Configura Press To LEFT ARROW Scroll worksheet to the left RIGHT ARROW Scroll worksheet to the right UP ARROW Scroll worksheet up DOWN ARROW Scroll wo
243. y Report All Function Block Modbus Addresses Modbus Partition Registers Report Partition Name All Modbus Registers Report 184 HC900 Process Control Utilities User Guide Revision 10 September 2013 Reports Export Report Revision 10 HC900 Process Control Utilities User Guide 185 September 2013 Modbus Register Addresses Modbus Register Map Overview Modbus Register Addresses Modbus Register Map Overview Modbus addressing is available in revision 2 0 and later The map is view only in HC Utilities In your controller s configuration certain parameters are each automatically assigned a Modbus address These include certain types of function blocks such as loops and set point programmers signals and variables among other items Through their addresses these parameters can be accessed or displayed remotely such as by a third party operator interface Collectively these Modbus addresses and parameters are known as the Modbus map You can use a predefined fixed map where common parameters are mapped out automatically at fixed addresses or you can create a custom map for configurations rev 4 0 or higher Fixed or custom map There are two kinds of Modbus maps available fixed or custom Basically the fixed and custom maps both can contain the same types of items but the custom map has more flexibility with those items quantities addresses and data types The maps have these characteristics Fix
244. ycle power to the hub Replace the expansion rack s power supply Replace the expansion rack Replace the expansion rack s scanner board Rack SW Incompatility The Main CPU All associated module Upgrade the scanner software determined that its diagnostics are set to either by replacing the software is not MODULE NO COMM module or doing a compatible with the code download scanner module Refer to MODULENO Update Main CPU software COMM diagnostic for either by replacing the further details module or doing a code download Comm Port Good N A NA N A Diagnostics Waring One of the comm port s Refer to related Comm Access the Comm port is reporting an application port diagnostic diagnostics screen error Failed One of the Comm ports Refer to related Comm port Same as above is reporting a physical or diagnostic data link failure C70R Diagnostic Overview parameters Parameter Value Possible Cause Controller Action User Action System Diagnostics Good Controller is in RUN Executes the run mode None 154 HC900 Process Control Utilities User Guide Revision 10 September 2013 Diagnostics Controller Diagnostics Status Indications Parameter Value Possible Cause Controller Action User Action mode Outputs are updated CPU Diagnostic Good System is functional None None Rack n Rack n is reporting a Diagnostic may causea
245. ywell Account Manager Process Solutions Honeywell 1250 W Sam Houston Pkwy S Houston TX 77042 Honeywell Control Systems Ltd Honeywell House Skimped Hill Lane Bracknell England RG12 1EB Shanghai City Centre 100 Jungi Road Honeywell Shanghai China 20061 51 52 25 126 Rev 10 September 2013 www honeywellprocess com 2013 Honeywell International Inc

Honeywell HC900 Process Control Utilities User Manual

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