PE17 Series Electric Portable Hydraulic Pump, 2
Contents
1. Safety Precautions A wanne The following procedures must be performed by qualified trained personnel who FA are familiar with this equipment Operators must read and understand all safety SG Te e Wed d e e precautions and operating instructions included with the pump If the operator cannot read these instructions operating instructions and safety precautions must be read and discussed in the operator s native language e These products are designed for general use in normal environments These products are not designed for lifting and moving people agri food machinery certain types of mobile machinery or in special work environments such as explosive flammable or corrosive Only the user can decide the suitability of this product in these conditions or extreme environments Power Team will supply information necessary to help make these decisions Consult your nearest Power Team facility e Safety glasses must be worn at all time by the operator and anyone within sight of the unit Additional personal protection equipment may include face shield goggles gloves apron hard hat safety shoes and hearing protection e The owner of this tool must ensure that safety related decals are installed maintained and replaced if they become hard to read e Shut OFF the motor before opening any connections in the system e The guide cannot cover every hazard or situation so always do the job with S2. switch and hold to retract the cylinder Figure 9 Advance Hold Retract Remote 6 Release the rocker switch and the pump will stop but the system will hold Generally used on 4 Way 2 Position valves Form No 1000559 12 SPX A www comoso com a 2 a012 Operating Instructions continued Pressure Regulating Controls To ensure accuracy and low pressure differential approx 20 Bar 300 PSI throughout the pressure range 69 690 Bar 1 000 10 000 PSI depending on the pump model the pressure switch should be used with the pressure regulating valve The pressure switch must be set at a pressure lower than the pressure regulating valve to work correctly e The pressure regulating valve can be adjusted to bypass fluid at a given pressure setting while the pump continues to run e The pressure switch can be adjusted to stop the pump at a given pressure setting Adjusting The Pressure Regulating Valve if equipped All others are factory preset Note For easy adjustment of the pressure regulating valve always adjust the pressure by increasing to the desired pressure setting 1 Loosen the locknut on the pressure regulating valve 2 Use a screwdriver to back out the adjusting screw a few turns in a counterclockwise direction This decreases the setting to a lower than desired pressure 3 The pump must be completely connected Set the motor control toggle switch on RUN and push the START button 4 With the screwdrive
3. be replaced if they are 4 5mm 1 8 long or less See Figure 11 4 Install brush assemblies brush holder caps and metal brush cover plates Replace when 4 5 mm 1 8 or less 22 mm 7 8 new Figure 11 Brush Inspection Form No 1000559 17 SPX WWw comoso com Rev 0 February 3 2012 A WARNING Troubleshooting Guide e Repair work or troubleshooting must be performed by qualified personnel who are h Notes familiar with this equipment Disconnect the power supply before removing the electrical cover Electrical work should be performed by a qualified electrician e Check for system leaks by using a hand pump to apply pressure to the suspect area Watch for leaking fluid and follow it back to its source Never use your hand or other body parts to check for a possible leak Fora detailed parts list or to locate a Power Team Authorized Hydraulic Service Center contact your nearest Power Team facility e Plug the outlet ports of the pump when checking for leakage to determine if the leakage is in the pump in the cylinder or in the tool Problem Cause Solution Electric motor does not run Pump is not delivering hydraulic fluid or delivers only enough hydraulic fluid to advance cylinder s partially or erratically 1 Unit is not plugged in 1 Plug in unit 2 No voltage supply 2 Check line voltage 3 Broken lead wire or defective p
4. could travel through the system and obstruct the flow of fluid or cause jamming of precision fit parts Electric Motor Operation Motor voltages are not changeable They are 12 VDC 11 14 VDC 120 VAC 90 130 VAC 50 60 Hz 220 VAC 190 240 VAC 50 60 Hz 1 Verify the valve is in the neutral or hold position 2 Connect the motor to a power supply Caution e The correct voltage is required for the pump to operate Verify the voltage rating on the pump motor name plate matches the outlet or power source you are using Low voltage may cause an overheated motor a motor that fails to start under load motor surging when trying to Form No 1000559 9 SPX WWw comoso com Rev 0 February 3 2012 Initial Setup continued start or a stalled motor before maximum pressure is reached e Check the voltage at the motor with the pump running at full pressure Never run the motor on long light gauge extension cords Refer to Table 2 Minimum Recommended Gauge Table 3 Start the pump and shift as required 4 Tum off the pump when not in use AMPS Electrical Cord Size AWG mm 3 2 Volt Drop at Maximum Length of Electrical Cord A AA A IE Hyd Pressure 10 16 Table 2 Minimum Recommended Gauge Table Bleeding Air from the System After all connections are made the hydraulic system must be bled of any trapped air Refer to Figure 3 With no load on the system and the pump vented and positioned hig
5. fully assembled less fluid and ready for work PE8 17 Series Electric Hydraulic Pumps The 17 series uses an induction motor Refer to the Performance section of this manual for motor ratings Electric Motor The PE17 series pumps are equipped with 4 kW 1 2 hp 3 450 rpm single phase thermal protected induction motor 10 ft remote control cord Low amperage draw small generators and low amperage circuits can be used as power source Extremely quiet noise level 67 81 dBA The PE8 series pumps are equipped with 1 725 rpm single phase thermal protected induction motor Figure 1 PE172SM Figure 2 PE84 Form No 1000559 2 O SPX WWW COMOSO COM Rev 0 February 3 2012 Control Valves Max Capacity 690 Bar 10 000 PSI Valve Function Use with Valve No Cylinder Type Single and 9500 4 way 3 position pump CENTER double acting mounted manual detented POSITION A POSITION POSITION B Diagrams PE84 gt PE174 Port A E Pont B T From To Pump Tank Valve Function Use with Valve No Cylinder Type Single acting 9517 2 way 2 position pump mounted manual detented HOLD ADVANCE RETURN a PUMP OFF PUMP ON PUMP OFF Diagrams HOLD POSITION HOLD POSITION RETURN POSITION PE172 PE172M From To Pump Tank Valve Function Use with Valve No Cylinder Type Single acting 9579 3 way 2 p
6. 15 SUS 100 F If low temperature requirements are needed use hydraulic fluid 5 1 cSt 100 C 451 cSt 40 C 1 Clean the area around the filler cap to remove debris Debris in the hydraulic fluid can damage the polished surfaces and precision fit components of this pump 2 Remove the filler cap and insert a clean funnel with a filter 3 Fill the reservoir with hydraulic fluid to 1 3 3 8 cm 0 5 1 5 in from the cover plate 4 Replace the filler cap Verify the breather hole is open if applicable NOTE If hydraulic fluid foaming becomes a problem reduce the hydraulic fluid level to 2 below the cover plate Hydraulic Connections 1 Clean the areas around the fluid ports of the pump and cylinders 2 Inspect all threads and fittings for signs of wear or damage replace as needed 3 Clean all hose ends couplers or union ends 4 Remove the thread protectors from the hydraulic fluid outlets 5 Connect the hose assembly to the hydraulic fluid outlet and couple the hose to the cylinder CAUTION To prevent personal injury from leaking hydraulic fluid seal all hydraulic connections with a high quality non hardening pipe thread sealant IMPORTANT Sealant tape or non hardening sealer tape can be used to seal hydraulic lt connections if only one layer of tape is used Apply tape carefully two threads back to ie prevent it from being pinched by the coupler and broken off inside the system Loose pieces of sealant
7. 65 6265 6646 E mail infoasia powerteam com 21 www comoso com EUROPE Albert Thijsstraat 12 6471 WX Eygelshoven The Netherlands Tel 31 45 5678877 FAX 31 45 5678878 E mail infoeurope powerteam com Form No 1000559 Rev 0 February 3 2012 www comoso com
8. AFETY FIRST Pump A warnine e Do not exceed the hydraulic pressure rating noted on the pump nameplate or tamper with the internal high pressure relief valve Creating pressure beyond rated capacities can result in personal injury e Retract the system before adding fluid to prevent overfilling the pump reservoir An overfill can cause personal injury due to excess reservoir pressure created when cylinders are retracted e The load must be under operator control at all times Form No 1000559 5 SPX comoso co Rev 0 February 3 2012 Safety Precautions continued Do not connect pump to hydraulic system powered by another pump Electric Motor AA war 1 Lh Hoses NING Electrical work must be performed and tested by a qualified electrician per local directives and standards Disconnect the pump from the power supply and relieve pressure before removing the motor case cover or performing maintenance or repair Check the total amperage draw for the electrical circuit you will be using For example Do not connect a pump that may draw 25 amps to a 20 amp fused electrical circuit Never use an ungrounded power supply with this unit Changing the voltage is an involved and if incorrectly performed hazardous procedure Consult the manufacturer for specific information before attempting rewiring Wire pump motors for counterclockwise rotation when viewed from the shaft end of
9. POWER TEAM User Manual for PE8 Series SPX Hydraulic Technologies Tech Services 800 477 8326 PE17 Series 5885 11th Street Fax 800 765 8326 Rockford IL 61109 3699 USA Order Entry 800 541 1418 powerteam com Fax 800 288 7031 Electric Powered 8 amp 17 Series Two Stage Hydraulic Pump Form No 1000559 SPX WIWW COMOSO com Rev O February 3 2012 Form No 1000559 2012 SPX WWW comoso com Rev 0 February 3 20 Table of Contents DESCHDUOM apos cicada ied bis beer CAD AR BESSA TIRA RELA DA SED a 2 PE8 17 Series Electric Hydraulic Pumps 2 Contool VANES amp cra Ee Ee ee EE EES 3 Safety Symbols and Definitions a a a ar ia e E 5 Safety Precautions 200 eg a SE A erger e 5 Initial Setup EE 9 Operating SN 20 226 deg 08 ee dais Ea dica 12 Performance Specifications EE EE EE EE EE oad 14 General Maintenant assess EE ed IA e EE dE Re 15 Troubleshooting Guide EE 18 Power Team FA 21 Form No 1000559 1 SPX a comoso co Rev 0 February 3 2012 Description The 17 series hydraulic pumps are designed to have a maximum of 690 bar 10 000 psi at a flow rate of 278 cc min 17 cu in min A pump can be valved for use with either single or double acting cylinders The 8 series pump all the same features as the 17 series The 8 series is equipped with a 1 9 kW HP 1 725 RPM electric motor where the 17 series is equipped with a 1 9 kW HP 3 450 RPM electric motor All pumps come
10. crease air pressure Pump delivers excess hydraulic fluid pressure 1 Pressure gauge is not accurate 1 Calibrate gauge 2 Relief valve not properly set 2 Reset the relief valve SPX 19 www comoso com Form No 1000559 Rev O February 3 2012 Troubleshooting Guide continued Problem Cause Solution Automatic valve will not release pressure 1 Sticking piston 1 Remove clean and polish 2 High pressure hydraulic fluid is leaking past the low to high pressure check This hydraulic fluid leaks back to the piston in the automatic valve keeping the piston closed 2 Seat the ball check Inspect and replace any faulty components SPX 20 www comoso com Form No 1000559 Rev 0 February 3 2012 Sofa UNITED efi STATES SPX Hydraulic Technologies 5885 11th Street Rockford IL 61109 3699 USA Telephone 1 815 874 5556 FAX 1 815 874 7853 Cust Service Order Entry Tel 1 800 541 1418 FAX 1 800 288 7031 E mail info powerteam com Technical Services Tel 1 800 477 8326 FAX 1 800 765 8326 For more information Internet address http www powerteam com SPX Power Team Facilities CHINA No 1568 Hua Shan Road International Park Center Shanghai 200052 China Tel 86 21 2208 5888 FAX 86 21 2208 5682 E mail infochina powerteam com FAR EAST 7 Gul Circle Singapore 629563 Singapore Tel 65 6265 3343 FAX
11. ect each cylinder and coupler before each shift or usage to prevent unsafe conditions from developing Do not use cylinders if they are damaged altered or in poor condition Do not use cylinders with bent or damaged couplers or damaged port threads Under certain conditions the use of an extension with a hydraulic cylinder may not be advisable and could present a dangerous condition Avoid pinch points or crush points that can be created by the load or parts of the cylinder To help prevent material fatigue if the cylinder is to be used in a continuous application the load should not exceed 85 of the rated capacity or stroke Cylinder must be on a stable base which is able to support the load while pushing or lifting To help prevent personal injury use shims friction material or constraints to prevent slippage of the base or load Do not set poorly balanced or off center loads on a cylinder The load can tip or the cylinder can kick out and cause personal injury Do not use the locking collar on a threaded piston as a stop The threads may shear resulting in loss of the load If this component is used to lift or lower loads be certain that the load is under operator control at all times and that others are clear of the load Do not drop the load As the load is lifted use blocking and cribbing to guard against a falling load To help prevent personal injury do not allow personnel to go under or work on a load before
12. etting and cut out of the motor It may be necessary to make a second adjustment Note When the pressure switch setting is reached the motor shuts off However the coast of the motor continues to deliver fluid for a brief period The pressure regulating valve bypasses this surplus fluid preventing it from going into the system As a result the pressure differential can be held to approximately 20 Bar 300 PSI Form No 1000559 13 SPX comoso co Rev 0 February 3 2012 The information in the following charts can be used as a basis to determine if the system is performing Performance Specifications as expected during operation Amp Drawat Amp Draw at dB A at Idle Pump RPM 690 Bar 10 000 690 Bar 10 000 and 690 Bar PSI 115V PSI 230V 10 000 PSI PES 1 725 10 15 67 81 PE17 3 450 10 15 67 81 Table 3 Drive Unit Requirements Max Pressure Pump Output Bar Fluid Delivery cu in min O PSI 0 Bar 0 PSI 7 Bar 100 50 Bar 700 70 Bar 345 Bar 690 Bar PSI PSI 1 000 PSI 5 000 PSI 10 000 PSI 690 Bar 10 000 PES PSI 145 95 10 8 PE17 690 Bar 10 000 290 190 20 16 PSI Typical delivery Actual flow varies with field conditions O SPX Table 4 Fluid Pressure Chart 14 www comoso com Form No 1000559 Rev 0 February 3 2012 General Maintenance deng h e Disconnect the unit from the power s
13. her than the hydraulic device cycle the system several times If you are in doubt about venting your pump read the operating instructions for your pump Check the reservoir fluid level and fill to proper level with Power Team hydraulic fluid as necessary If there is a problem contact the Power Team Figure 3 System Bleeding IMPORTANT Some spring return cylinders or rams have a cavity in the rod which forms an air pocket This type of cylinder or ram should be bled when positioned upside down or lying on its side with the port facing upward Form No 1000559 10 O SPX comoso co Rev 0 February 3 2012 Initial Setup continued Hydraulic Pressure Gauge optional Automatic Dump Valve To monitor line pressure when using an automatic dump valve a tee fitting is used between the valve and the pressure switch to adapt a hydraulic pressure gauge Posi Check Valve If a Posi Check valve is used a hydraulic gauge shows zero pressure when the valve is switched to the neutral hold position Cylinder pressure however is held without loss To install a hydraulic pressure gauge 1 Refer to Figure 4 Remove the pipe plug from the valve s gauge port 2 Refer to Figure 5 Install sealant tape or non hardening sealer to a 45 degree elbow PN 9678 Install the elbow as shown 3 Install sealant tape or non hardening sealer to No 9619 the gauge ve DC t t Operat ay Automatic Vol a MS Gormoran 4 Refer
14. it is properly cribbed or blocked All personnel must be clear of the load before lowering Form No 1000559 7 WWW comoso com Rev O February 3 2012 Safety Precautions continued Never use extreme heat to disassemble a hydraulic cylinder or ram Metal fatigue and or seal damage will result and can lead to unsafe operating conditions IMPORTANT SPX Keep the cylinder clean at all times While at a job site when the cylinder is not in use keep the piston rod fully retracted and upside down Always use protective covers on disconnected quick couplers When mounting cylinders or rams using the internal piston rod threads collar threads threaded tie rods or base mounting holes the threads must be fully engaged Always use SAE grade 8 or better fasteners when attaching components to cylinders or rams and tighten securely Limiting the stroke and pressure on all cylinders will prolong their life Form No 1000559 8 Rev 0 February 3 2012 www comoso com Initial Setup 1 Remove all packing materials from the assembled unit 2 Inspect the unit upon arrival The carrier not the manufacturer is responsible for any damage resulting from shipment Filling the Pump Reservoir Most pumps are shipped without hydraulic fluid in the reservoir Hydraulic fluid may have been shipped in a separate container but if hydraulic fluid is needed use only approved Power Team hydraulic fluid rated at AW 46 47 cSt 38 C 2
15. lic system as free from debris as possible e Seal unused couplers with dust covers e Keep hose connections free of debris Equipment attached to a cylinder must be kept clean e Keep the breather hole in the filler cap clean and unobstructed e Use only Power Team hydraulic fluid Replace hydraulic fluid as recommended or sooner if the fluid becomes contaminated Never exceed 300 hours of use between fluid changes Hydraulic Fluid Level 1 Check the fluid level in the reservoir after each 10 hours of use The fluid level should be 1 3 3 8 cm 0 5 1 5 in from the top of the fill hole when all cylinders are retracted 2 Drain flush and refill the reservoir with an approved Power Team hydraulic fluid after every 300 hours of use The frequency of fluid changes depends upon general working conditions severity of Form No 1000559 15 SPX comoso co Rev 0 February 3 2012 General Maintenance continued use the overall cleanliness and care given to the pump Fluid should be changed more frequently when the system is not operated regularly indoors Draining And Flushing The Reservoir IMPORTANT Clean the pump exterior before the pump interior is removed from the reservoir 1 Remove the ten screws that fasten the motor and pump assembly to the reservoir IMPORTANT Do not damage the gasket or bump the filter or pressure regulating valves when lifting the pump and motor off the reservoir See Figure 10 2 Drain fl
16. ll for damages and replace if necessary then reassemble 4 Sheared key s 4 Replace 5 High pressure pump inlet or outlet ball checks in the pump are leaking 5 Reseat or replace valve head Automatic valve will not build full pressure 1 Unloading pressure is too low 1 Increase unloading pressure per chart sheet 3 of 4 2 Defective or oversize seat on automatic valve 2 Replace ball and seat Electric motor cuts out 1 Extension cord is too long and or not of sufficient gauge 1 Replace 2 Faulty motor 2 Replace and repair 3 Overheated motor can trip circuit breaker in shop power panel 3 Allow motor to cool reset circuit breaker located in shop power panel Foaming hydraulic fluid 1 Hydraulic fluid being splashed by counter weight 1 Lower hydraulic fluid level to approximately 38 mm 1 5 inches below the cover plate Cylinder s will not retract 1 Check the system pressure if the pressure is zero the control valve is releasing pressure and the problem may be in the cylinder s mechanical linkage connected to cylinder s or quick disconnect couplings 1 Check the cylinders for broken return springs and check couplers to ensure that they are completely coupled Occasionally couplers have to be replaced because one check does not stay open in the coupled position 2 Inadequate air pressure air motor only 2 In
17. osition ADVANCE HOLD RETURN pump mounted solenoid PUMP ON PUMP OFF PUMP OFF operated normally closed SOLENDOID SOLENDOID SOLENDOID A DE EMERGIZED DE EMERGIZED EMERGIZED Diagrams PE172S PE172SM Table 1 Pump Configurations Form No 1000559 3 O SPX comoso co Rev 0 February 3 2012 Control Valves continued Valve Function Use with Valve No Cylinder Type Single acting 45554 Auto Dump ADVANCE RETURN manifold advance return PUMP ON PUMP OFF Diagrams PE172A 1 NN WN Ss PE172AM NN Se Pump Se D ss ee Table 1 Pump Configurations continued Form No 1000559 SPX 4 Rev O February 3 2012 www comoso com Safety Symbols and Definitions The safety signal word designates the degree or level of hazard seriousness 1 DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury A WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Used without the safety alert symbol indicates a potentially hazardous situation which if not avoided may result in property damage IMPORTANT Important is used when action or lack of action can cause equipment failure either immediate or over a long period of time
18. otor The electrically powered hydraulic pump operates in the 67 81 dBA range If further sound reduction is desired any of the following options will help reduce the sound level 1 Install a pressure switch to automatically shut off the motor when maximum pressure is reached holding cycle 2 Contact Power Team Hydraulic Technology technical support for products more suitable to your application Hose Connections CAUTION To prevent personal injury from leaking hydraulic fluid seal all hydraulic connections with a high quality non hardening pipe thread sealant IMPORTANT Sealant tape or non hardening sealer tape can be used to seal hydraulic SH connections if only one layer of tape is used Apply tape carefully two threads back to prevent it from being pinched by the coupler and broken off inside the system Loose pieces of sealant could travel through the system and obstruct the flow of fluid or cause jamming of precision fit parts Storage Store the unit in a dry well protected area where it will not be exposed to corrosive vapors dust or other harmful elements If a unit has been stored for an extended period of time it must be thoroughly inspected before it is used Checking Brushes on Universal Motors To help prevent premature failure of the armature check the brushes periodically 1 Remove the metal brush cover plates 2 Remove the brush holder caps and brush assemblies 3 The brush assemblies must
19. ower cord plug 3 Replace defective parts 4 Defective motor 4 Replace or repair motor 1 Hydraulic fluid level too low 1 Fill reservoir to 1 1 2 below the cover plate maximum 2 Air in system 2 Bleed the system 3 Debris is in pump or filter is plugged 4 Cold hydraulic fluid or hydraulic fluid is too heavy hydraulic fluid is of a higher viscosity than necessary 3 Pump filter should be cleaned and if necessary pump should be dismantled and all parts inspected and cleaned 4 Change to lighter hydraulic fluid 5 Relief valve or low pressure unloading valve out of adjustment 5 Readjust as needed 6 Sheared drive shaft key s 6 Replace 7 Motor rotating in wrong direction 7 Reverse rotation SPX 18 www comoso com Form No 1000559 Rev 0 February 3 2012 Troubleshooting Guide continued Problem Cause Solution Pump will not build full pressure 1 Faulty pressure gauge 1 Calibrate gauge 2 Check for external leakage 2 Seal any faulty pipe fittings with pipe sealant 3 Inspect the pump for internal leakage 3 Same procedure as above but for leaks around the entire inner mechanism If there are no visible leaks the low to high pressure ball check may be leaking Remove all parts Inspect the check body for any damage to the seat areas Clean and reseat if necessary Inspect the ba
20. r slowly turn the adjusting screw in a clockwise direction This gradually increases the pressure setting When the desired pressure is reached lock the adjusting screw in position by tightening the locknut Notes e The pressure range is from 69 690 Bar 1 000 10 000 PSI depending on the pump model The pressure switch must be set at a higher pressure than working range to prevent shut down during adjustment It is also possible to bypass the pressure switch contacts by holding the start switch or remote control switch so the motor runs continuously Adjusting The Pressure Switch Generally the pressure switch should be used with the pressure regulating valve A pressure switch can be used alone for operating electrical devices such as motors solenoids and relays which are located elsewhere in the circuit 1 Loosen the locknut on the pressure switch and turn the adjusting screw in a clockwise direction This increases the pressure setting to a higher than desired pressure 2 Adjust the pressure regulating valve to the desired pressure setting by using the procedure previously outlined 3 With the pump running and bypassing fluid at the desired pressure slowly turn the pressure switch adjusting screw in a counterclockwise direction decreasing the pressure switch setting until the pump motor shuts off 4 Lock the adjusting screw in position by tightening the locknut 5 Release pressure Run the pump to check the pressure s
21. ress can damage the hose and possibly cause personal injury Hose material and coupler seals must be compatible with the hydraulic fluid used Hoses also must not come in contact with corrosive material such as creosote impregnated objects and some paints Consult the manufacturer before painting a hose Never paint the couplers Hose deterioration due to corrosive materials may Form No 1000559 6 WWW comoso com Rev O February 3 2012 Safety Precautions continued Cylinder A DANGER SPX result in personal injury Avoid straight line tubing connections in short runs Straight line runs do not provide for expansion and contraction due to pressure and or temperature changes Eliminate stress in the tube lines Long tubing runs should be supported by brackets or clips Tubes through bulkheads must have bulkhead fittings This makes easy removal possible and helps support the tubing Carefully inspect all hoses and fittings prior to use Before each use check entire hose for cuts leaks abrasion or bulging of cover or damage or movement of couplings If any of these conditions exist replace the hose immediately NEVER attempt to repair the hose Do not exceed rated capacities of the cylinders Excess pressure may result in personal injury Avoid off center loads that could damage the cylinder and or cause loss of the load Read and understand all safety and warning decals and instructions for devices attached Insp
22. the motor Do not attempt to increase the power line capacity by replacing a fuse with another fuse of higher value Overheating the power line may result in fire Exposing electric pumps to rain or water could result in an electrical hazard Avoid conditions that can cause damage to the power cord such as abrasion crushing sharp cutting edges or corrosive environment Damage to the power cord can cause an electrical hazard danse SPX Before operating the pump tighten all hose connections using the correct tools Do not overtighten Connections should be only secure and leak free Overtightening can cause premature thread failure or high pressure fittings to split at pressures lower than their rated capacities Should a hydraulic hose rupture burst or need to be disconnected immediately shut off the pump and shift the control valve twice to release pressure Never attempt to grasp a leaking hose under pressure with your hands The force of escaping hydraulic fluid could cause serious injury Do not subject the hose to potential hazard such as fire sharp surfaces heavy impact or extreme heat or cold Do not allow the hose to kink twist curl or bend so tightly that the fluid flow within the hose is blocked or reduced Periodically inspect the hose for wear because any of these conditions can damage the hose and possibly result in personal injury Do not use the hose to move attached equipment St
23. to Figure 6 Install the pressure gauge Figure 6 Pressure Gauge Installation Form No 1000559 11 O SPX comoso co Rev O February 3 2012 Operating Instructions Bleeding Air from the System 1 Cycle the hydraulic system until operation is smooth and consistent 2 Check the pump reservoir level Add Power Team hydraulic fluid as needed Electric Motor Control Operation 1 Connect the power cord to an appropriate power source 2 Place the motor control switch in the ON position or the REMOTE position if applicable 3 Depending on system requirements Refer to Figure 7 This remote will start and run the pump motor as long as the button is pressed Switch will automatically return to OFF position when button is released and pump motor will tum off Figure 7 Momentary ON OFF Push Button Remote Motor Control Refer to Figure 8 This remote will start and run the pump motor as long as the button is held in the ON position Switch will automatically return to OFF position when button is released and pump motor will turn off Generally used with 2 Way 2 Position valves Figure 8 Momentary ON OFF Remote Refer to Figure 9 This remote will start and run the pump motor to advance or retract of the cylinder when released it allows the pressure to be held 4 Press the rocker switch toward the Advance side of the switch and hold to extend the cylinder 5 Press the rocker switch toward the Retract side of the
24. uid and clean the inside of the reservoir Fill with a suitable nonflammable flushing fluid Rinse the filter clean 3 Place the pump and motor assembly back onto the reservoir and secure with four corner screws IMPORTANT Connect a hose to the advance retract port of the pump manifold Place the Item Description other end of the hose into the fluid filler plug 1 Pressure Regulating Valve hole 2 Accumulator not used on all models 4 Run the pump for several minutes Then EE 4 Filter disconnect the motor and pump assembly and drain and clean the inside of the pump reservoir Figure 10 Pump Assembly 5 Fill the reservoir to 1 3 3 8 cm 0 5 1 5 in below the cover plate with an approved high grade hydraulic fluid Place the pump and motor assembly with gasket onto the reservoir Thread in ten screws and tighten securely and evenly Adding Hydraulic Fluid To The Reservoir 1 Retract the cylinder s devices Disconnect the power supply Clean the entire area around the filler plug Remove the filler plug and install a clean funnel with a filter Use only Power Team hydraulic fluid rated at AW 46 47 cSt 38 C 215 SUS O 100 F If low temperature requirements are needed use hydraulic fluid 5 1 cSt 100 C 451 cSt 40 C oa A WwW N Form No 1000559 16 SPX comoso co Rev 0 February 3 2012 General Maintenance continued Sound Reduction Electrically Powered M
25. upply before performing maintenance or repair procedures e Repairs and maintenance are to be performed in a dust free area by a qualified technician System Evaluation The components of your hydraulic system cylinders pumps hoses and couplings all must be e Rated for the same maximum operating pressure e Correctly connected e Compatible with the hydraulic fluid used A system that does not meet these requirements can fail possibly resulting in serious injury If you are in doubt about the components of your hydraulic system contact Power Team Technical Support Inspection Keep a dated and signed inspection record of the equipment An inspection checklist Form No 105503 is available on request from your nearest Power Team facility Before each use the operator or other designated personnel should visually inspect for the following conditions e Cracked or damaged cylinder e Excessive wear bending damage or insufficient thread engagement e Leaking hydraulic fluid e Scored or damaged piston rod e Incorrectly functioning or damaged heads and caps e Loose bolts or cap screws e Damaged or incorrectly assembled accessory equipment e Modified welded or altered equipment e Bent or damaged couplers or port threads Periodic cleaning WARNING Contamination of the hydraulic fluid could cause the valve to malfunction Loss of the load or personal injury could result Establish a routine to keep the hydrau
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