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Signal Mate User Manual
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1. info signalmate com www signalmate com Installation Guide and User Manual MANUAL Boating Safety through Better Signaling Kimberlite Assemblers Inc 113 N Collington Ave Baltimore MD 21231 410 675 4901 410 675 4927 Signal Mate helps you to e Prepare for adverse conditions such as restricted visibility fog heavy rain and snow Reduce risks on our waterways especially in danger doubt or emergency situations Encourage the use of proper signaling e Communicate your intentions with ease day or night Comply with mandatory navigation regulations for boats 39 and larger Automated danger doubt distress modes Ready stand by signaling with the push of a button Single or repeated signal output per navigation rules requirements e Light sequence previews amp LED indicators e Red 660 nanometers wavelength LEDs for unaffected night vision Dual independent solid state 20 amp shut down protected outputs No relay click interference 360 light can be synchronized with horn for maneuvering danger doubt and distress as allowed in USCG rules Unit can operate at 12 24 and 36 volts Manual or automated operation High quality silicon rubber splash proof keypad powder coated aluminum casing Back lit keypad comes on automatically at dusk Designed for new install or easy retrofit console mount or portable Convenient stand alone portable contains controller h
2. International DISTRESS signal of an S O S is three 3 of a second blasts three one sec ond blasts and three s of a second blast Signal Mate can also go into an INLAND DISTRESS light mode Inland use only by pressing and holding the REPEAT button for two seconds when in the S O S mode This allows the light to go on and off at a rate of 50 70 times per minute as required by the rules for distress for Inland waters Reminder Sound and Light signals may be used simultaneously to sig nal Maneuvering Danger Doubt and Distress The last mode HORN OR LIGHT ON allows the outputs to be switched on and can be used to control the horn for a steady blast for distress anchor light or any other device connected to the outputs or 12 volt port adapter Signal Mate comes factory wired with the 12 volt port wired to the switched LIGHT terminal block for automated spotlight signaling This 12 volt port wiring can be changed and wired to the POWER terminal block for continuous 12 volt use without using Signal Mate Signal Mate is designed to provide back lighting in conditions of reduced light or darkness The light sensor located in the Signal Mate Logo senses light and will illuminate the back panel as needed See next page for portable unit instructions Signal Mate 9 PORTABLE UNIT Signal Mate s portable unit comes pre wired and ready for use Portable kit contains e High visibility clear fr
3. international amp inland f If whistles are 100 meters apart use only one for these signals 9 when power driven vessel leaves dock berth 35 Sound Signals in Restricted Visibility international amp inland In or near area of restricted visibility day or night a if under Power Making Way every 2 min b if under Power Not Making Way every 2 min CQ every 2 minutes if NUC Not Under Control ex loss of steering RAM Restricted Ability to Maneuver ex dredging cable laying buoy tender CBD Constrained by Draft international only Sailing Fishing using apparatus Towing Pushing if Towed amp Manned every 2 min immediately after signal made by towing vessel Use a or b if pushing vessel vessel being pushed are rigidly connected At Anchor in addition may signal every 1 min immediately after ringing of bell and or gong gong for vessels gt 100 meters only 3G Signal to Attract Attention international amp inland unt v Signals not used elsewhere OR carefully direct searchlight beam toward danger 37 Distress Signals international amp inland v S O S high intensity light flashing at 50 70 min inland only 5j continuous blast Note No endorsement by or association with the United States Coast Guard is implied or stated This is a summary of one section specific to sound amp light Entire manual is availabl
4. anufacture s rating and chart provided Fig 2 for new installation mone Wire Size for 3 Voltage Drop at 12V 5 10 15 20 25 30 40 50 60 70 80 Length Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps Amps 15 ft 16 12 10 10 8 8 6 6 4 4 4 20 ft 14 12 10 8 8 6 6 4 4 4 2 25ft 14 10 8 8 6 6 4 4 2 2 2 30 ft 12 10 8 6 6 4 4 2 2 2 1 40 ft 12 8 6 6 4 4 2 2 1 1 0 1 0 50 ft 10 8 6 4 4 2 2 1 1 0 1 0 2 0 60 ft 10 6 6 4 2 Z 1 1 0 2 0 2 0 3 0 70ft 10 6 4 2 2 2 1 0 2 0 2 0 3 0 3 0 80 ft 8 6 4 2 2 1 1 0 2 0 3 0 3 0 4 0 90 ft 8 4 4 2 1 1 0 2 0 3 0 3 0 4 0 100 ft 8 4 2 2 1 1 0 2 0 3 0 4 0 4 0 Signal Mate 5 If installing horn for the first time connect the one wire from the horn back to a normally open push button switch mounted in a readily accessible area Note If using an air horn with a 12 volt motor connect the positive wire to the normally open push button switch Connect the other side of the normally open push button switch to a dedicated switch breaker This will be the load side of the switch breaker The other side of the switch breaker is the 12 volt battery feed Fig 3 Fig 3 HORN Connection Battery Feed LIGHT Connection Connect the other wire from the horn or the negative in the case of a 12 volt motor back to the negative buss bar or negative battery terminal If installing a 360 light for the first time connect one wire from the light back to a dedicated swi
5. d by three 1 second blast every two minutes immediately follows the signal made by the towing vessel 5 AT ANCHOR 1 second blast followed by a 5 second blast followed by 1 second blast every one minute Signal Mate can be set to select any one of the modes and any combi nation of outputs in the ready stand by condition waiting for either the SINGLE or REPEAT button to be pressed to begin execution of the out put sequence When the SINGLE button is pressed while in the any of the modes 8 Signal Mate Signal Mate will perform one sequence and wait for the next key press When the REPEAT button is pressed Signal Mate will continue to repeat the sequence at the proper time intervals for International and Inland waters This sequence will continue until another button is pressed In addition to the RESTRICTED VISIBILITY modes there are also the DANGER DOUBT and the DISTRESS modes The DANGER DOUBT signal should be used when a dangerous con dition exist or in doubt about the intentions of other boats which is sig naled by five short rapid blast A 360 degree white light can supplement the DANGER DOUBT signal of the horn for International and a 360 white or yellow light for Inland The DISTRESS signal should be used when a vessel is in distress and requires assistance The signal can be a continuous blast of the horn or an S O S signaled with a horn light or both The
6. d input and solid state protected out puts allowing the unit to be wired directly to a battery for portable appli cations or to be used without a dedicated switch breaker Depending on the total amperage of the horn and light from the man ufacture s specifications choose and install the appropriate size fuse in holder marked F Fig 1 page 4 e Example 1 For a single small horn 6 to 7 amps and a 1 amp 360 light choose the 10 amp fuse e Example 2 For duel trumpet air horn 18 amps and a large spotlight 16 amps totaling 34 amps choose the 40 amp fuse Signal Mate s outputs are solid state shut down protected for currents that exceed 20 amps Current in rush limits are set at 90 amps to allow for motor startup currents and large filament bulbs etc New installation using Signal Mate s input output protection Supply voltage can be directly applied to Signal Mate with its fused input and protected outputs for portable applications and where a dedi cated switch breaker may not be available or desired Choose wire size of the horn and light and 12 volt supply wires depending upon amperage and length of wire run using manufacture s rating and chart provided Fig 2 page 5 for new installation Feed wires from the horn and light through the rubber grommet or strain relief on the back plate of Signal Mate allowing a little extra wire for service loop and secure wires with tie wrap provided Connect the wire
7. e 5nm Visible 2nm Sync light with horn 32 Definitions C MISIE hie recente tor sound signaling blasts appliance Annex III b short blast 1 second duration c prolonged blast 4 6 second duration 33 Equipment for Sound Signals a vessel gt 391 3 ft shall have a whistle and bell Annex III b vessel lt 39 ft shall have means of making efficient sound signal 34 Maneuvering and Warning Signals international vessels in sight inland vessels in sight meeting crossing within 5 nm a amp b International Inland d y changing to STB right _ intend to go STB i y changing to PORT left intend to go PORT no response needed _ if in agreement second from other vessel j vessel gives same signal ececece if in doubt 5 short po rapid blasts n Operating astern propulsion international amp inland c Overtaking narrow channel fairway gt gt intend to overtake to STB intend to overtake to STB 3 intend to overtake to PORT intend to overtake to PORT if in agreement second if in agreement second vessel gives this signal vessel returns same signal A Yd eeecee if in doubt 5 short rapid blasts international amp inland e Nearing bend obscured gt lt x if vessel has an obscured AN if vessel has an obscured field of vision Li field of vision any approaching vessel returns same signal both
8. e at the United States Coast Guard Navigation Center website www navcen uscg gov mwv navrules navrules htm Provided free of charge as a navigation and or education aid by Kimberlite Assemblers Inc 113 N Collington Ave Baltimore MD 21231
9. ing directly to the 360 light Fig 3 This is the load side of the switch This is where you want to connect the positive wire from Signal Mate s terminal block marked LIGHT Fig 1 to the 360 light Strip and crimp the wire depending on the existing type of termination using a ring captive fork butt terminal or use a gel splice connection The other side of the switch breaker will be coming from the positive 12 volt supply from the battery or feed side Note Make sure Signal Mates terminal block marked Light is connected to the load side of the switch breaker and not the feed side Signal Mate s negative terminal block marked Light Fig 1 is not needed for the retrofit installation This negative 12 volt return wire is already run from the device to the negative buss bar or negative battery Signal Mate connected in this manner will allow the existing horn light switches to be used or Signal Mate can control the horn light Voltage Supply Wires Choose wire size for Signal Mate s 12 volt supply wires depending upon total amperage for both the horn and light Determine the length of the wires from Signal Mate to the12 volt source Use the manufacture s amperage rating and wire run length to determine the size of the supply wires Use chart provided Fig 2 Connect the positive supply wire from Signal Mate s terminal block marked POWER Fig 1 to the positive supply source switch breaker
10. ment returned under this warranty An authorized representative of Kimberlite Assemblers must assign an RMA number via phone or email to the user making a claim under this warranty The RMA number the owner s full name return address and postal zip code must be legibly printed on the box in which the returned equipment is shipped Enclose a letter describing the defect for which the equipment is being returned Please ensure this letter has the full contact information as above including RMA number date of purchase phone number and email Address and ship the box containing the equipment to Kimberlite Assemblers Inc 113 North Collington Avenue Baltimore MD 21231 USA Attention Warranty Repair RMA ___ This warranty will be voided by misapplication or maltreatment of the equipment as determined during incoming inspection by Kimberlite Assemblers Inc You will be notified by a company representative of our determination regarding repairs Contact us at 410 675 4901 or info signalmate com for an RMA number or additional information Signal Mate 11 Quick Guide to current Sound and Light Signals Condensed from the U S Coast Guard Navigation Rules part D only International Inland COMDTINST M16672 2D Updated 2004 Part D International Inland Sound and Light Signals Rules 32 37 KEY horn only y can use 360 light with the horn 360 light International white Inland white or yellow Visibl
11. ont carry bag e Signal Mate controller e AFI Horn and bracket e 360 high intensity LED Light 2 nm visibility e 12 volt 7 AH sealed AGM battery e Charger with LED indicator with 12 volt plug for accessories e 12 volt cigarette adapter e 120 volt AC to 12 volt DC transformer To operate Portable Unit Remove horn and 360 light from bag Connect the positive red wire from Signal Mate to red positive battery ter minal Connect the negative black wire to black negative battery terminal Insert the horn bracket through the button hole on top of the carry bag and slide the bracket into the slots top and bottom on the back of Signal Mate Insert the horn facing away from the front panel to direct sound forward to bow of the boat For light signalling attach the 360 light to the top of the horn using the indus trial hook and loop provided The 360 light comes with 15 ft of wire for hoisting or placing at a higher location for better visibility The LED has a blue poten tiometer on the side of the base This is an intensity adjustment for times of desired reduced intensity such as anchoring or reduced battery consumption Store unused wire in bag and zipper bag closed Signal Mate can be operat ed through the clear front during adverse conditions The bag has a non slip bottom and may be lashed down using the D rings on the sides of the bag Follow the operation section of the manual for Signal Mate s operation Cha
12. or positive battery terminal using the appropriate terminal Connect the negative supply wire from Signal Mate s terminal block marked POWER Fig 1 to the negative supply source buss bar or neg ative battery terminal using the appropriate terminal OPERATION With the supply voltage connected Signal Mate s ON OFF button will illuminate for night access Push the ON OFF button and the unit will come on and performs a LED s test Signal Mate will now be in manual setting with both the horn graphics and the MANUAL LED illuminated Signal Mate 7 In this start up condition the horn can be used as a typical horn but ton by pressing the MANUAL button If the OUTPUT button is pressed the light graphics will illuminate and the horn graphic will be extin guished indicating that now the light device will be the output If the OUTPUT button is pressed again both the horn and light graphics will illuminate indicating both horn and light will be the output Press the OUTPUT again and both horn and light graphics will go out This indi cates that neither the horn or light will be the output to a device and allows the operator to preview the OUTPUT LED sequences during the automated modes or manual presses The outputs can be cycled by pressing the OUTPUT button until the desired outputs are selected The MANUAL button can be used for normal operations See Quick Guide back co
13. orn 360 light battery chargers Encapsulated electronics for all weather operation Tested from 20 F to 125 F Multiple voltage operation with protected inputs amp outputs Twist lock 12V adapter for automated spotlight signaling or accessories e Easy installation wire ready terminal blocks e Made in U S A Three year warranty D T Manufactured by Kimberlite Assemblers Inc 113 N Collington Ave Baltimore MD 21231 main 410 675 4901 e fax 410 675 4927 kimberlite cavtel net www signalmate com info signalmate com 2 Signal Mate SIGNAL MATE SET UP Signal Mate can operate at 12 24 or 36 volts DC Make sure all devices are the same voltage If using different voltage devices refer to Fig 4 on page 11 for hook up We will refer to a 12 volt system as this is the most widely used although other voltage sources would apply Choose location for easy access where unit is in reach for immediate use Mount unit using two 10 pan head screws through the holes provided on the stainless steel adjustable handle Use nylon lock nuts for a secure installation The stainless steel handle can be easily adjusted for the viewing angle by loosening the two T knobs on either side of the console unit posi tioning the unit as desired and then tightening the T knobs The handle has an indent that mates the holes on the delrin spacer to keep the unit in the desired position The unit has a changeable fuse
14. rging Battery Recharge the battery after each use with the 12 volt DC Mini Power Station charger and the 120 VAC to 12 VDC transformer The 12 volt ciga rette adapter can also be used but will only charge efficiently when the battery voltage is 13 5 VDC or higher typical alternator output Connect charger to battery red to positive battery terminal and black to negative battery terminal Plug in the 12 volt connector of the 120 VAC transformer into the end of mini charger and then plug in the transformer into a 120 VAC outlet Reminders e The Red LED lamp indicates the charger is plugged in e The Green LED lamp indicates a full charge of the battery e Don t leave battery continually on charger after green light comes on disconnect within 24 hours If charger is left on battery will lose storage capacity e For stand by use top off the charge every 6 months e The 12 volt mini charger has a 12 volt receptacle for accessories 10 Signal Mate Fig 4 Multiple Voltage Inputs Splice second voltage source to wire to IC7 V1 with appropriate fuse breaker wr ttittir reentntt 3 En Kal L i mm a TTT etl wea CL Hann Bia a Fe jess TEE Cut wire here WARRANTY Kimberlite Assemblers Inc warrants that the equipment sold to you is free from defects and workmanship for a period of three 3 years from the date of purchase At its option Kimberlite Assemblers will repair or replace defective equip
15. s to Signal Mate from the horn to the wire ready ter minal block marked HORN Fig 1 page 4 Signal Mate 3 694991 8 20 8cdocd i miri aa UN C1 k PE TET E TOS 8i F eza TETEA Et 52 fis e 4 aye iF m Ad fast Ha ita 844 Ci TETTEIT ise c Bobb i phbbbaabe _ 7111111 amp 2 r Ww e3 fo Qa 6 e A 5 J m m bia 0 A Es Power LHDIT1 U01 329 01g ndu Z4 asny 4 Signal Mate HORN positive voltage Polarity is observed for 12 volt for air horn motors HORN negative voltage Connect the wires to Signal Mate for the 360 light to the wire ready terminal block marked LIGHT Fig 1 LIGHT positive voltage Polarity is observed for LEDs and any other lights that have polarity marked LIGHT negative voltage Connect the positive voltage supply wire to the wire ready terminal block marked POWER Fig 1 Connect the negative voltage supply wire to the wire ready terminal block marked POWER Fig 1 The output of Signal Mate is solid state with shut down protected for currents that exceed 20 amps Current in rush limits are set at 90 amps to allow for motor startup currents and large filament bulbs etc CONNECTIONS TO BOAT New installation of Horn and Light Choose wire size of the horn and light depending upon amperage and length of wire run using m
16. tch breaker Fig 3 Note observe polarity for LEDs and lights that have polarity marked Use the positive wire Connect the other wire to the negative buss bar or negative battery terminal RETROFITTING SIGNAL MATE TO A HORN OR LIGHT Horn Choose the wire size for the horn and light depending upon amperage and length of wire run from Signal Mate to the retrofitting connection point using manufacture s rating and chart provided Fig 2 page 5 If retrofitting to an existing horn locate the horn switch normally open push button switch going to the horn You want to choose the side of the normally open push button switch that goes directly to the horn Fig 3 This is where you want to connect the positive wire from Signal Mate s terminal block marked HORN Fig 1 page 4 Strip and crimp 6 Signal Mate the wire depending on the existing type of termination using a ring captive fork butt terminal or use a gel splice connection The other side of the normally open button switch will be coming from the dedicated switch breaker This is the load side of the switch Signal Mate s negative terminal block marked HORN Fig 1 is not needed for the retrofit installation This negative 12 volt return wire is already run from the device to the negative buss bar or negative battery Light If retrofitting to an existing light locate the switch breaker going to the 360 light and choose the side of the switch breaker go
17. ver such as signaling your intentions to other boats when crossing meeting head on or overtaking See reference chart on page 5 for blast duration of International or Inland Signal Mate will allow you to simultaneously signal with both your horn and 360 light for maneuvering which will greatly increase the communications between boats at night It can be very difficult to deter mine which boat is signaling with only a horn When the MODE button is pressed MODE will illuminate along with POWER MAKING WAY found in the RESTRICTED VISIBILITY section Each press of the MODE button will advance to the next selection The choices will continue to loop around until the appropriate selection is made as follows Restricted Visibility Modes 1 POWER MAKING WAY 5 second blast every two minutes 2 POWER NOT MAKING WAY under way but not moving two 5 second blast every two minutes 3 All the conditions under 3 are signaled by a 5 second blast followed by two 1 sec ond blasts every two minutes NUC Not Under Command example loss of steering RAM Restricted Ability to Maneuver example dredging cable lying buoy tender SAIL without propelling machinery FISH using apparatus example nets lines or trawls that restrict maneuverability TOWING Towing or Pushing another vessel 4 TOWED amp MANNED 5 second blast followe
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