UGG018-0506
Contents
1. Key for electrical cabinet and transmission door Safety system Preparations before starting Start the granulator Preparations before the granulator is opened Unlocking the safety system Opening the hopper Open the granule bin Open the screen box 5 5 Closing the granulator Installing the screen box Install the granule bin Closing the hopperv Locking the safety system SES CONAIR INTRODUCTION AND CONTENTS 6 MAINTENANCE SERVICE 6 1 Inspection Inspection description 6 2 Cleanihg S E T 6 3 Cleaning schedule Cleaning 6 3 Knife change ette 6 4 Disassembling rotating knives Disassembling fixed knives Installing fixed knives Installing rotating knives 6 4 Transmission General Preparations before checking adjusting the drive belt Check the drive belt condition 6 6 Check the drive belt tension 6 6 Belt tension table 6 8 Adjusting the belt tension 6 9 Installing a New Drive Belt 6 5 Lubrication 7 OPTIONS 7 1 Air veyor Pulse relay Air veyor Setting the pulse relay 72 bevelitdicatOl stir netu 73 Generaliniai i 7 3 Setting the level indicator sensitivity 7 3 7 3 Hours counter General 8 ELECTRICAL 8 1 Electricity General 9 TROUBLESHOOTING 9 1 Troubleshooting schedule ent 9 1 10 SPARE PARTS Summary 10 2 OT EE 10 2 10 3 Flap 10 4 Hopper 10 52. LE Deren Date jet een FS Van 20 us OK nn Verified Name E tt Changed Re checked after 4 hours Date EET geet ATE EETA Note Dlomatune nt Date I xus 20 lE KI NaM ssi REM 11 3 11 SCHEDULE MAINTENANCE SERVICE Ce eB 11 3 Verification other items Knife changes Malfunctions Other faults T 20 Fixed knives E egets OAU es sns ever ele EE Rotating knives PUNE e een F lle arcere ied Ke ninh Signature Actions taken uei nete Actions akon EEN UR 20 Fixed knives sed Ee TEE save 20 use SIghatule uses Rotating knives eebe Mer n mI TET Falle Note euer e Signature sue gEgeeeeEENE Actions TE Actions GT HE d s 20 Fixed knives inu apse 2 us s le TEE hee cod Slgatuler autcm Rotating knives FUN p Pall e Note 4n Signature Actions TE Actions GT MEN ee 20 Fixedknives nl 20 Signature sss sss S sss 20 1 Signature ess Rotating knives Fau E Faltz Note Signature ee Actions taken cccsesesesesesseseseseseecssetseseeeneees Actions taken uananananannenennnennannnnnennnnennnnnn
3. EI Ee Eu Headquarters PROMO oiii eet Conair One Conair Drive Pittsburgh PA 15202 Phone 412 312 6000 Fax 412 312 6227 11 SCHEDULE MAINTENANCE SERVICE CO 11 2 Verification of checks made General A DANGER Read the instruction manual before doing any maintenance or service A DANGER All maintenance and service must be done by trained personnel Information The machine must be checked by both the operator and by trained personnel Please read chapter 6 1 in this instruc tion manual Installation inspection A DANGER Electrical installation must be done by an electrician with the appropriate formal competence The machine has been installed in accordance with chapter 4 in this instruction manual Name canei ter E en Two hours after the first start the knife clearance and tightening torque of the knife retention screws have been checked in accordance with chapter 6 3 of this instruction manual TT Four hours after the first start the drive belt tension and condition have been checked in accordance with chapter 6 4 of this instruction manual Daily inspection Daily inspection is done by the operator please refer to chapter 6 1 Inspection Emergency stop Flap Granule bin Signature approved inspection If there is any deficiency or fault immediately contact the person responsible for safety maintenance and service Date Tees WE TT Da
4. Transmis sion To install a new drive belt please refer to the Installing a New Drive Belt heading in the same chapter BEN CO 6 2 Cleaning General E DANGER Be careful when the hopper granule bin and screen box are open The kni ves are then accessible they are sharp and can cause personal injury E DANGER Be careful when you rotate the cutter manually The knives are sharp and can cause personal injury E DANGER Pinch risk during cleaning 89 DANGER Use protective goggles and gloves DANGER Granulate and plastics residue on the floor can make the floor slippery Cleaning schedule Operator During color change or Hopper Granule bin Screen box with screen Once month Plummer block or blue At least painted once 300 screws HOUIS Cutter housing Blue painted Screws 6 MAINTENANCE SERVICE Cleaning 1 Check that the hopper is empty 2 Open the cutter housing please refer to chapter 5 4 Opening the cutter housing 3 Clean the hopper granule bin screen box and screen with compressed air both inside and outside 4 Clean the bearing housings by undo ing and removing the two blue painted screws see fig Blow clean through the holes with compressed air and rotate the cutter at least one rotation 5 Clean the cutter housing with com pressed air both inside and outside 6 Reinstate re install all components in inverse order
5. EE CO 5 3 Starting and stopping General Starting and stopping is controlled from the control panel Preparations before starting The screen box granule bin and hopper are installed and closed The star knob between the hopper and the granule bin has been fully screwed down The doors on the electric cabinet and transmission are installed closed and locked The granulator is firmly installed against the plastic machine The wheels are locked Main switch Stop Emergency stop Start the granulator Read the safety rules in chapter 2 before starting work Important Never stop the granulator before all material in the hopper and cutter housing has been fully granulated The granulator can not be started if there is material left in the hopper and cutter housing The granulator cutter will then be braked on starting the motor will be overloaded and the overload protection will trip Before the granulator can be started it must first be cleaned Please refer to chapter 6 2 Cleaning 1 Connect the mains plug to the mains outlet 2 Move the main switch to position 1 On 3 Check that the emergency stop button is not depressed 4 Press the start button i 5 OPERATION Stopping the granulator Important Never stop the granulator before all material in the hopper and cutter housing has been fully granulated 1 Stop feeding material into the granula tor and w
6. Hopperdevice 10 6 Cutter housing 10 7 Cutterhousing 10 8 Cutter 10 8 Knives 10 9 Screen 10 10 Screen box 10 11 Granule bin 10 12 Granule bin 45 10 13 Granule bin Container 10 14 Suction pipe 10 15 Ejector 10 16 Safety 10 17 Transmission 10 18 Transmission Cover 10 19 Enclosure 10 20 Electrical cabinet 10 21 Electrical cabinet low 10 22 Stand 10 23 Stand low 10 22 Stand high INTRODUCTION AND CONTENTS CONAIR Temm 11 SCHEDULE MAINTENANCE SERVICE 11 1 General Machine data Person responsible for safety maintenance and Service sssssss sssss1111 11 1 11 2 Verification of checks made 112 General Installation inspection 11 2 Daily inspection Weekly inspection Monthly inspection eee 11 3 Inspection every 6 months or 1000 hours of operation 11 3 11 3 Verification other items Knife changes VI EET CONAIR 1 TECHNICAL DESCRIPTION 1 1 Overwiew 1 1 Introduction Hopper funnel Flap in hopper mouth Hopper Main switch Emergency stop Start button Stop button Electrical cabinet Transmission Connector Star knob Safety switch Breaking key Cutter housing Screen box Granulate box Catch granulate box Suction pipe outlet Motor Stand Brake arm wheel Key electrical cabinet amp transmission door Tool box with feeler gauge 0 20 mm Tipping catch hopper opt
7. Schaltschrank Armoire All Models lectrique Schaltschrank Porte Armoire All Models t r lectrique Riementrieb Porte de All Models 3 050384 t r transmission montage s s s s i Ce i 3 050390 3 050392 ty 1 1 1 3 050383 3 050395 I 950269 940261 940225 950716 1 950613 941020 4 mW CONAIR Electrical cabinet Lowbuilt Auger 00 10 SPARE PARTS Elsk p l g Electrical cabinet Schaltschrank Armoire Auger low Auger niedrig Auger lectrique All Models bas Auger 2 Elskapslucka Electrical cabinet Tiir Armoire All Models door Schaltschrank lectrique 3 Montageplat Mounting plate Montageplatte Plaque All Models montage montage e oie e sone E que en os wee ee Tanne Screw M6 14 Skruv M6 Fe mes Je see meme pem All Models NC R 69 S 614 S 617 S Art No Qty 3 050451 3 050454 1 3 050457 1 4 050458 1 950715 950719 2 950707 SS 950269 941020 940794 4 940267 4 940378 4 940039 1 950613 950641 950608 10 17 10 SPARE PARTS sand MEE E I II 1 Bottenplat Bottom plate Bodenblech Plaque de fond NC R 69 S 2 050378 NC R 614 S 2 050439 NC R 617 8 2 050510 Hjul l sbart Castor lockable Rad verschliessbar 950708 Skruv M10 Screw M10 Schraube M10 Vis MIO 941013 on Mutter M10 Nut MIO Mutter M10 Ecrou MIO 940015 All Models NC R 69 S 614 S 617 S Stan
8. are safety components The key must be kept by the person who is responsible for the safety service and maintenance of the granulator Connecting the granulator to the mains The granulator s electrical schedule specifies the machine s connection voltage Volt and fuse size Ampere The granulator is connected for a right hand turning field on delivery Check the phase sequence of the electric mains with a phase sequence display and use a mains plug to con nect the granulator to the mains 4 2 Check the direction of rotation of the granulator motor 1 Check that the screen box granule bin and hopper are securely closed The star knob between the hopper and the granule bin must be securely screwed in 2 Connect the mains plug to the mains outlet 3 Move the main switch to position 1 On 4 Check that the direction of rotation of the granulator motor coincides with the arrow on the motor housing Start the motor with the start button and stop it immediately again with the stop button Before the engine has had time to stop carefully insert a tie wrap backwards into the motor ventilation hole and carefully feel to see in which direction the motor is rotating Arrow direction of rotation If the direction of rotation of the motor is incorrect 1 Stop the granulator press the stop button 2 Move the main switch to position 0 Off and remove the granulator s mains plug from the elec
9. locking bars 3 Relevant belt tension values are found in the tables above in this chapter 4 To increase reduce belt tension Turn the screws on the motor bars B and C the same amount inwards outwards 5 Tension the belts and check that the pulleys are in line tolerance 0 5 mm and parallel 6 Fix the 4 screws A which hold the motor to the locking bars Tightening torque 40 Nm 7 Check that the pulleys are still in line tolerance 0 5 mm and parallel 8 Install the granule bin See chapter 5 5 Closing the Cutter Housing 9 Close the transmission door on the side of the granulator Y Information If the drive belt tension is adjusted the belt condition and tension must be checked after 4 hours of operation at full load 6 MAINTENANCE SERVICE Installing a New Drive Belt 1 Stop the granulator see chapter 5 3 Starting and stopping 2 Open the transmission door on the side of the granulator The key for the door is kept by the person responsible for maintenance 3 Remove the granule bin see chapter 5 4 Open the granulator 4 Undo the 4 screws A which hold the motor to the locking bars 5 Undo the two screws for motor bars B and C the same amount 6 Remove the old drive belt and install a new one 7 Adjust the belt tension please refer to the Adjusting the Belt Tension heading 6 9 6 MAINTENANCE SERVICE CONAIR NE 6 5 Lubrication All bearings in the granulator ar
10. manual Manuell manuel Vakuumsug Hopper loader Vakuumsaug Vakuumsaug 1 Models 1 Models 1 Models 940225 1 Models 950212 All Models 941007 3 Inst llningsbult Positioning Einstellbolz M12 Boulon de All Models 950720 1 M12 bolt M12 r glage M12 S ckh llare Sack holder Sackhalter Support de sac 970084 1 920540 1 All Models NC R 69 S 614 S 617 S SR CONAIR 10 SPARE PARTS Suction pipe A R Moa Mod No Art nn a o pipe m LE E Models EU 050387 d aspiration All Models NC R 69 S 614 S 617 S Ejector m m T TD 5 Anstutning Connection AmchB Connexion JauModeis 920270 2 BEE genomgang bulkhead fitting bulkhead fitting bulkhead fitting In INpel Nipple N Nibbe Raccora All Models Mode 920651 1 ses ue e a TI o wes sees sens vens ats nom 2 All Models NC R 69 S 614 S 617 S 10 11 10 SPARE PARTS CONAIR b Safety be es e qm pepe Te Laskolv s kerhet Latch safety Lock piston Contre crou de AII Models 3 050366 Sicherheit securrit ez Nyckel Schl ssel C ut Models Models 4 050332 050332 3 Skruv M4 Schraube M4 Ecrou Borum All Models 941018 B Stoppskruv MIO Anschlagschraube ETE arr t MIO Wl Models 941024 uM MIO FN es ums uses Im qe brytare schalter securit fine ns ae fie fo 10 Stiimvred Starknob Sterngrif
11. material is granulated in the granulator f belt tension is incorrect or if the belts are worn f the screen in the screen box is worn or wrongly installed f the knife retaining screws are tightened with the wrong torque f the knives are blunt f the plummer blocks are not blown clear with compressed air via the blue Screws f the protective grid option or the pipes adjacent to the outfeed granule bin is removed 2 4 SS CONAIR 3 TRANSPORT MACHINE LIFTING 3 1 Transport General The machine must only be transported and lifted by trained personnel All instructions must be observed to avoid damage and personal injury Read through all of chapter 3 before trans porting lifting the machine Transport outdoors If the machine is to be transported so that it is exposed to weather and wind all un painted surfaces must be treated with VpCI 369D rustproofer After this the machine must be wrapped in plastic foil and fixed to a transport pallet with a PET strap or tension strap Transport indoors The machine can be transported for shorter distances on an even dry surface using its own transport wheels Two of the machine s transport wheels can pivot which facilitates transport If the machine is to be transported for a longer distance it should be fixed to a transport pallet with a PET strap or tension strap After this it can be transported with a forklift truck or travelling
12. 050356 reduzierende r ductrices NC R 614 S 2 052247 3 4 5 6 8 3 4 5 6 8 NC R 617 S 2 052248 4 2 050350 04 5 2 050350 05 06 2 050350 06 08 2 050350 08 10 8 mW CONAIR Screenbox Granule bin 10 SPARE PARTS REI ER II Gallerlada Screen box Siebkasten Boite de tamisage NC R 69 S 2 050340 NC R 614 S 2 050427 NC R 617 S 2 050505 SE EE Grub screw Anschlag Vis d arr t M10 All Models 941023 MIO schraube M10 All Models NC R 69 S 614 S 617 S Fe je Te p_ er e Granulatl da Granule bin Mahlgutkasten Bac a granul s NC R 69 8 2 050345 NC R 614 S 1 050431 NC R 617 S 1 050506 EE Granule bin Mahlgutkasten Bac granul s NC R 69 S 2 050360 low niedrig bas NC R 614 S 2 050435 Inst llnings Positioning Einstellbolz M12 Boulon de All Models 950720 CRT M MI2 inco MI2 Bm MI2 I3 kop Knob Knop Bouon AII Models Models oam a eec eur eee 0 Tanner Ja Jane iow aos ovata 1 All Models NC R 69 S 614 S 617 S 10 9 10 SPARE PARTS Granule bin 45 10 10 E 1 Granulatl da45 Granule bin 451 Mahlgutkasten 451 Bac granul s 451 All Models 2 019610 2 3 A Stj rnvred Star knob Sterngriff Poign e toil e Al Skruv M5 Schraube M5 Vis M5 1 Knopp Knob Knopf Container Container Beh lter Conteneur Container Container Container Container All Models manuell
13. 1 min time factor 2 The vacuum evacuator will be switched on for 10 x 5s 50 s and the vacuum evacuator will pause for 1 min x 2 2 min When the granulator starts vacuum evacuator is always switched on Average air consumption Granulate Air pressure bar Transport Air consumption m3 h 1 3 2 0 2 6 4 0 EE Ce ors 7 2 Level indicator General The granule bin can be equipped with an optional capacitative level indicator The level indicator senses material which is not electrically conductive When the level in the granule bin is so high that the level indicator is affected the granulator stops Indication can be done with a lamp or buzzer if this has been ordered as optional equipment The level indicator can have other customer specific functions please refer to the relevant wiring schedule for these functions Re start the granulator with the start button Level monitor Setting the level indicator sensitivity The level indicator is supplied with a pre set sensitivity of 16 mm Sensitivity can be adjusted between 2 and 16 mm Use a screwdriver to adjust sensitivity on the left hand screw Distance The right hand screw Output is set so that the level monitor is normally closed The level indicator is delivered with this setting and it should not be changed Dist Output 73 CONAIR NN 7 3 Hours counter General The hours counter is installed in the electr
14. 3 3 050533 St dlinjal fast Support rule fixed Klemmleiste R gle d appui 3 050305 fest fixed 4 050523 NCR 617 4 050525 All Models NC R 69 S 614 S 614 S N H rdat Stal Hardened steel Geh rtet Stahl Acier tremp 10 5 10 SPARE PARTS Cutterhousing 10 6 7 Hallare granulat lo le Je Fer poem snm 5 Distans Distance cutter Abstandstiicke Entretoise kvarnhus house Mahlgeh use chambre de broyage Fe firmen Je Ja schei 4 Stoppskruv Grub screw S6SS Anschlag Vis d arr t S6SS NC R 69 s 940988 S6SS schraube S6SS All Models NC R 69 S 614 S 617 S H rdat Stal Hardened steel Geh rtet Stahl Acier tremp mW CONAIR Cutter m 3 Segment h ger Segment right u Distans segment Distance segment St dlinjal Support rule Lock lagerhus Cover bearing ter house left Lock lagerhus Cover bearing h ger house right 10 Skruv M8 Screw M8 fen en 12 T tningsring Sealing ring Dichtungsring Bague AII Models 960228 2 d tanch it 13 Sparring Retaining ring F hrungsring Circlip jonc All Models 993484 2 d arr t All Models NC R 69 S 614 S 617 S H rdat Stal Hardened steel 1 10 SPARE PARTS Segment Zentrum Segment centrum NC R 69 S 2 050322 NC R 617 S 2 050322 Segment rechts 2 050323 1 Rotorwelle Arbre de rotor NC R 69 S 3 050329 NC R 614 S 3 050444 NC R 617 S
15. 3 EN CONAIR e INSTRUCTION MANUAL NCR and NC Series u CONAIR UGG018 0506 INTRODUCTION AND CONTENTS CONAIR qm We reserve the right to change designs material and specifications without prior notice Copyright applies to all texts and images in this user manual in full or in part Conair mmm CONAIR INTRODUCTION AND CONTENTS DANGER Read the instruction manual before Headquarters installing and using the machine Conair This instruction manual applies to The granulator is supplied with an One Conair Drive Conair s series NCR amp NC S gran instruction manual and a tool bag Pittsburgh PA 15202 ulation mills There are three granulator USA granulator variants model numbers If there are any questions please 69 614 and 617 contact Conair s local distributor or Conair s head office Certain functions differ between the three variants which is noted in the Phone 412 312 6000 text AII illustrations in the instruction Fax 412 312 6227 manual refer to the NCR unless otherwise specified The instruction manual contains instructions for installation operation and service Chapter 6 contains instructions which are aimed at service personnel Chapter 7 contains optional equipment for the machine Other chapters contain instructions for the operator INTRODUCTION AND CONTENTS Ce 1 TECHNICAL DESCRIPTION Red EE 121 1 2 Technical data Cutter
16. 3 050500 Abstandst cke Entretoise All Models 4 050330 1 segment segment Klemmleiste R gle d appui Deckel Couvercle bo tier All Models 4 022722 1 Lagergeh use links de palier gauche Deckel Couvercle boitier All Models 4 026453 1 Lagergeh use rechts de palier droit 1 3 4 1 1 1 9 9 15 15 18 18 Geh rtet Stahl Acier tremp 10 7 10 SPARE PARTS Knives Screen REI Oo 1 9 Kniv roterande Knife rotating Rotormesser Couteaux rotatifs NC R 69 S 4 018362 614 S 4 018362 15 617 S 4 018362 18 Kniv roterande Knife rotating avrundad egg smooth edge Kniv fast Knife fixed Rotormesser Couteaux rotatifs 4 042143 9 smooth edge smooth edge 4 042143 617 S 4 042143 Statormesser Couteaux fixe NC R 69 S 4 022224 NC R 614 S 3 050423 NC R 617 S 3 050501 Kniv fast Knife fixed avrundad egg smooth edge Statormesser Couteaux fixe NC R 69 S 4 044299 smooth edge smooth edge NC R 614 S 4 050601 NC R 617 S 4 050603 3 Skruv M8 Screw M8 Schraube M8 940778 940778 940778 REI Ie 1 Galler Screen 3 4 5 6 8 3 4 5 6 8 Sieb Grille NC R 69 S 2 050350 3 4 5 6 8 3 4 5 6 8 NC R 614 S 2 050351 NCR 617 8 2 050352 Galler stick Screen stich reducerande reducing 3 4 5 6 8 3 4 5 6 8 Exemple NC R 69 S 3 2 050350 03 Sieb Stich Grille Eclat NC R 69 8 2
17. 8 e 160 kg NC 6148 200 kg NC 617S 2 2402 220 kg EE CONAIR 1 TECHNICAL DESCRIPTION 1 3 Layout Dimension for NC 69S NC 614S NC 617S NCR 69 NCR 614 NCR 617 A 8 1 x 5 9 13 6 x 5 9 16 3 x 5 9 B 19 7 25 2 28 0 C 10 6 13 4 14 8 4 050001 R0174 1 TECHNICAL DESCRIPTION CONAIR NE BS CON 2 1 General Conair granulation mills are designed for grinding injection molded blow molded or extruded plastics waste Granulator size and performance has been designed and adapted to the type of plastics waste that the customer has specified before ordering Any modification or conversion of the granulator must be approved by Conair s head office This condition is intended to prevent damage and injury that the warranty should be valid and manufacturer s liability This Conair granulator is designed for granulating injection molded blow molded and extruded plastics waste for professional use The plastics waste must be free from contamination such as metals and substances which are poisonous flammable explosive or hazardous in other ways If other products or materials are to be granulated approval must be obtained from head office for the warranty conditions to be valid Grinding of wood products household and garden waste pharmaceuticals or hazardous substances is not permissible unless this has bee
18. Kl m Expanding Klemmb chse Coussinet Al s 930286 1 bussning bushing de serrage Kilrem V belt Keilriemen Courroie All Models 930257 1 trap zo dale 930289 3 Tightening pin Goupille de 950494 950494 serrage Skruv M10 Screw M10 Schraube M10 Vis M10 941009 941009 Washer Ronde anmes 940117 Ta 4 Skruv M10 Screw M10 Schraube MIO Vis M10 941016 941016 hi Transmission All Models NC R 69 S 614 S 617 S 10 14 Ex CONAIR 10 SPARE PARTS pe se qme ele Kapa Cover Haube Capot All Models transmission transmission Transmission transmission 2 is le Transmission cover 4 Plugg D 19 15 Plug D 19 15 Stecker Bouchon All Mode 19 15 19 15 SI Plugg D 28 24 Plug D 28 24 Stecker Bouchon All Models 950727 28 24 28 24 e 1 a me a D 25 21 25 21 ass eene e pee T5 Enclosure e qe pee em eem All Models NC R 69 S 614 S 617 S E e I PI 5 T tning Sealing Dichtung Joint INC R 69 S 4 050569 d tanch it oem eee ee dew penses All Models NC R 69 S 614 S 617 S 10 15 10 SPARE PARTS Electrical cabinet 10 16 K ka Elskap Elskapslucka Transmissions lucka Montageplat sone le Cla Electrical cabinet Electrical cabinet door Transmission door Reinforcement Mounting plate Lock Nut M5 Pop rivet Screw M8 Bushing List Screw M5 All Models NC R 69 S 614 S 617 S
19. ait until all material has been fully granulated in the granulator 2 Stop the granulator with the stop button 3 Move the main switch to position 0 Off 4 Press the emergency stop button in 5 Pull the granulator s mains plug out of the electrical outlet 5 5 5 OPERATION 5 4 Open the granulator General A DANGER Read the safety rules in chapter 2 before starting work DANGER Be careful when the hopper gra nule bin and screen box are open The knives are then accessible and they are very sharp DANGER Pinch risk when opening closing the granulator Ce Preparations before the granulator is opened Stop the granulator with the stop button Hopper in open position Move the main switch to position 0 Off Press the emergency stop button in Pull the granulator s mains plug out of the electrical outlet Tipping catch Unlocking the safety system Unscrew the star knob until the circuit breaking key is released Continue to unscrew the knob The safety system between the hopper and the granule bin ensures that the granulator can not be started when the hopper is open 5 6 EN Ce Ss OPERATION Opening the hopper Open the granule bin Open the screen box N 1 Hold the handle with your right hand DANGER and pull out the granule bin catch with O Information Check that there is no obstruction your left hand Hold the screen box so that it d
20. and the granulator stops The safety switch also means that the granulator can not be started as long as any hazardous component in the granulator is accessible Installation removal of the star knob The star knob screw has a thread length of at least 70 mm see figure The screw is this length so that it will take such a long time to undo the star knob that the granulator will have time to stop before the knives become accessible When the star knob is installed there must be a 2 mm free gap between the locknut and the panel see figure A star knob with worn threads must only be replaced by a new one supplied by Conair Please refer to chapter 10 Spare Parts Checking the safety system The granulator safety system must be checked regularly The check must be made when the granulator is operating e Start the granulator To start and stop the granulator please refer to chapter 5 3 Starting and stopping Unscrew the star knob and check that the granulator stops that the safety switch cuts the current before the star knob has been unscrewed 3 full turns f the granulator does not stop before the star knob has been unscrewed 3 full turns i e the safety switch does not cut the current Stop the granulator with the stop button in this case move the main switch to position 0 Off and pull the granulator s mains plug out of the electrical outlet Contact Conair There is a serious risk of personal injury
21. bin Container 10 10 SUCHOD Pipe 10 11 Ejectot i oret 10 11 Safetysysteim u a 10 12 Transmission s 10 13 Transmission Cover 10 15 Enclosure ect esoe 10 15 Electrical cabinet 10 16 Electrival cabinet lowbuilt 10 17 DEAN EE 10 18 Stand lOW 2 uu 8 10 18 Stand highbuilt 10 19 10 1 10 SPARE PARTS Funnel Flap 10 2 Eingabetrichter Entonnoir CONAIR mmm RII IT EI NC R 69 S NC R 614 S NC R 617 S 3 050677 3 050694 3 050707 Funnel Z Eingabetrichter Z Entonnoir Z D mpare Damper D mpfer Z Amortisseur NC R 69 S NC R 614 S NC R 617 S All Models 3 050636 2 050550 2 050553 4 050581 D mpareZ DamperZ D mpfer Z Amortisseur Z All Models 4 050582 Ljud Sound Schallschutz Isolant phonique All Models 4 036673 absorbent absorber All Models Models 940616 4 sum M6 Screw ue M6 Schraube M6 M6 Vis vime All Models BREI EG 6148 ELM mee Tee e Te Tas Te Ton Flap Klappe NC R 69 S NC R 614 S NC R 617 S 3 050617 3 050641 3 050617 Klaff bak Flap back Klappe hintere Volet arri NC R 69 S 3 050617 2 050667 2 050687 2 050700 Trichter Top Inmatning Top Hopper Top 10 SPARE PARTS Inmatning 2 050626 2 050536 1 1 Top Z 1 2 050543 1 Alimentation Top Z Tricht
22. bin must always be installed during operation The granulator can not be started before the hopper and granule bin are securely closed The granulator must never be started if the electrical cabinet or transmission door is open The key must be kept by the person who is responsible for the safety service and maintenance of the granulator The granulator must not be started without the hopper funnel If the hopper funnel is not installed the cutter is accessible through the hopper and can cause personal injury When working while the granulator is operating The doors for the electrical cabinet and transmission must always be securely installed closed and locked when the granulator is operating The doors must not be opened when the granulator is opening Use ear protection during all granula tion work Loud noise can occur which can cause hearing damage Use protective goggles during all granulation work Kan CONAIR When working on opening closing the granulator Never work alone beside the granulator to avoid personal injury Stop the granulator before the granulator is opened for service or maintenance Move the main switch to position 0 Off and remove the granulator s main plug from the electrical outlet Never insert any part of your body into any opening in the granulator unless the main switch is in position 0 Off and granulator s main plug has been pulled out from the electrica
23. buttons on the control panel Plastics waste is fed into the hopper funnel and falls down through the hopper into the cutter housing where rotating knives cut the plastics material to granulate against the fixed knives A perforated screen determines the size of the granulate The standard screen has 5 0 mm holes The screen is installed in the screen box and can easily be changed to give the required granulate size The granulate passes through the screen into the granule bin which collects the finished granulate 5 OPERATION The granule bin can be emptied through the outlet pipe by air suction Hopper funnel The finished granulate can be re used at once in the production machinery Hopper Alternatively the granulate can be transported to a collection bin for later use Control panel The standard version of the cutter housing has a multi stage cutter with rotating knives and two fixed knives Both the rotating knives and the fixed knives are disposable and are changed as necessary The granulator must never be used with blunt knives Blunt knives cause abnormal wear and damage the granulator Rotating knives Screen box with screen Granule bin Fixed knife Outlet pipe 5 1 a CO 5 2 Safety equipment General The knives rotate at high speed inside the granulator For this reason there is safety equipment which is intended to prevent access to hazardous components during operatio
24. crane 3 1 3 TRANSPORT MACHINE LIFTING 3 2 Lifting the machine Important Before the machine is lifted Check that the star knob between the hopper and the granule bin is securely screwed tight Important Be careful make sure that no electric cables or safety components are crushed during the lift Including packaging the machine weighs about 330 550 Ibs The machine must be lifted with a double lifting strap The length of the lifting strap should be at least 4 metre 8 metre circumference The strap must be installed so that the granulator can not overbalance when lifted Make sure that the lifting strap is applied under the granulator bottom plate and that it runs round the hopper funnel as shown in the illustration Use a travelling crane or fork lift truck and then lift the machine as shown in the illustration 3 2 Hopper funnel CONAIR El 3 3 Storage The following applies when the granu lator is put into storage for a long period of time Store the machine in a dry area with even temperature Treat all unpainted surfaces on the machine with rust preventer VpCl 369D which protects the machine for up to 36 months Rotate the granulator rotor manually every 3 months WS CONAIR 4 1 Before during installation General The machine must be installed by trained personnel All instructions must be observed in the correct order to avoid damage and p
25. d lowbuilt un E l g Bottom Ge low Bodenblech Ee de fond NC R 69 S 2 050370 NC R er 2 050445 EEE l sbart Castor lockable Rad verschliessbar verschliessbar 950708 Ae D ee E se enm see Ivan aem m 1 zem E se en Jann Tea aan sont 1 series Goes RS petens vri fun sen H ee pee Tann eme pne ome 10 18 D CONAIR 10 SPARE PARTS son a I Te Stativ h gt Stand high Gestell hoch Fondation B ti NC R 69 S 2 050481 haut NC R o 2 050660 NC R 617 S 2 050663 Stativ E urine esas ree Deis amens gt CMM pee wan es Team unas ons All Models NC R 69 S 614 S 617 S 10 19 CONAIR u 10 20 BE CONAIR 11 SCHEDULE MAINTENANCE SERVICE 11 1 General Machine data Person responsible for safety Always make a note of maintenance maintenance and service done This chapter contains an example Machine type NCINCH eects Responsible contact person for granula of how maintenance can be noted It is tor safety maintenance and service Seral ue also important to monitor that checks and service are done in accordance with Wiring schedule sss Name the instructions in this chapter P MOtOF iste Mun c eme sri rs Hz PHONG aise aie ee If there are any questions please is contact Conair s local distributor Or Mashassasssasuesasuuasuaneuasuauenam zs KI Conair s head office Year of manufacture 20 Ett P P TESTEN
26. e lubricated for life and can not be re greased 6 10 mw CONAIR 7 1 Air veyor The Air veyor is a practical simple accessory that allows the granule bin to be continually emptied with a pulse of compressed air A pulse relay controls the Air veyor compressed air pulse and pause time Set the pulse relay up following the description below and the Air veyor will continually empty the granule bin Granule bin Cyclone 7 OPTIONS 7 Ao Pulse relay Air veyor The pulse relay is not pre set on delivery The pulse relay has to be set up indi vidually to suit the volume of plastics material to be granulated granulator size and screen hole dimension Set the relay so that the compressed air pulse continually empties the granule bin 7 2 Setting the pulse relay Ton shows the time unit for Working Time compressed air pulse i e the time when the vacuum evacuator is switched on 1 Select the time interval on the white knob 1s 10 s 1 min 10 min 1 h 10h or 100 h 2 Choose the time factor on the blue knob between 1 and 10 Toff shows the time unit for Pause time i e the time when the vacuum evacuator is switched off 3 Select the time interval on the white knob 1s 10s 1 min 10 min 1 h 10 h or 100 h 4 Choose the time factor on the blue knob between 1 and 10 Example Ton time interval 10 s time factor 5 Toff time interval
27. e clearance Knife clearance should be 0 15 0 20 mm Information Use a marker pen when installing the rotating knives and mark each knife as follows O Knife clearance is correct Gr Knife retaining screws are torqued to the correct torque Knife clearance is re checked and OK 6 5 6 MAINTENANCE SERVICE CON 6 4 Transmission General NCR The machine is driven by a vee belt NC S The machine is driven by three vee belts These belts must always be checked changed together and are referred to in the text as one belt The type of belt depends on the size of the motor in the granulator kilowatt kW and frequency in Hertz Hz Information The drive belt tension and condition must be checked for the first time after 4 hours operation at full load Then check drive belt condition and belt tension every 1000 hours of operation or every 6 months A NC S 6 6 Preparations before checking adjusting the drive belt Check that the hopper is empty Stop the granulator see chapter 5 3 Starting and stopping Open the transmission door on the side of the granulator The key for the door is enclosed on delivery in the granulator tool bag Check the drive belt condition DANGER Pinch risk between pulley and drive belt Rotate the pulley with drive belt a few turns Check that the drive belt is intact and does not have any cracks Change the drive belt as necessar
28. e fixed knives in towards the stop screws F Information The stop screws are set when the cutter housing is manufactured Stop screw settings must not be changed 4 Install support rules D for each fixed knife 9 Information Every second time the fixed knives are changed the knives must be installed with new screws C1 and C2 5 Tighten screws C1 use a socket extension and C2 and torque to 38 Nm Installing rotating knives 6 Clean the rotating knives B thoroughly 7 Clean the knife seats for the rotating knives 8 Install one rotating knife B at a time Information The cutter s outer rotating knives should be seated tight against the rotating sides Outer Rotating side rotating knife 9 Press the rotating knife securely against the bottom of the knife seat 10 Install screws A and fix the rotating knife loosely Q Information Every second time the rotating knives are changed the new knives must be installed with new screws A 6 MAINTENANCE SERVICE DANGER Rotate the cutter carefully and check that the rotating knife can freely pass both the fixed knives 11 Check the knife clearance distance between fixed and rotating knives with a feeler gauge against both fixed knives E Knife clearance should be 0 15 0 20 mm 12 Fix the rotating knife with screws A Tightening torque 38 Nm 13 Install the remaining knives in the same way 14 Re check the knif
29. er Top Z Hopper Top Z Scharnier Skruv M5 Schraube M5 VsMS Ja Models 941021 941021 4 4 Inmatning Hopper Trichter Alimentation NCR 69 2 050713 1 bak back hinterer 1 1 NER 614 2 050736 2 050745 5 Inmatning Hopper Trichter Alimentation NC 69S NC 614S NC 617S Ljud Sound Schallschutz Isolant AII Models 4 036673 4 absorbent absorber phonique All Models NC R 69 S 614 S 617 S 2 050682 2 050697 2 050710 10 3 10 SPARE PARTS CONAIR Hopper device Hopper device Mod Art wwe Qty No dl c Sp rr Catch Sperre Trichter Verrou Models 3 050442 1 inmatning hopper back hinterer alimentation arri bak pene em pee eme cb Sp nnstift Tightening Spannstift Goupille de All Models 950493 1 pin serrage Sp nnstift Tightening Spannstift Goupille de All Models 950730 pin serrage All Models NC R 69 S 614 S 617 S Visas ej pa illustration Not shown in illustration 10 4 mw CONAIR Cutterhousing 10 SPARE PARTS REI I I IB Baksida Back side R ckseite Partie arri re 2 050300 1 050313 4 050528 2 Frontsida Front side Vorderseite Partie frontale 2 050301 4 050529 1 050310 4 050530 1 050314 4 050531 3 Sida v nster Side left Seite links C t gauche 1 050302 3 050532 1 050302 3 050532 1 050302 3 050532 Sida h ger Side right Seite rechts C t droit 1 050303 3 050533 1 050303 3 050533 1 05030
30. ersonal injury Read through all of chapter 4 before installing the machine Reception inspection The machine is delivered wrapped in protective plastic foil fixed to a transport pallet with PET straps Do not remove the packaging from the machine before it has been transported to the place where it will be installed Check the dispatch note to ensure that the delivery is complete Check that the machine has not been damaged during transport Information Any damage must be reported to the forwarding agents Lifting and transporting to installation site Space required please refer to chapter 1 3 Layout Please refer to chapter 3 2 Lifting the Machine for instructions about lifting the machine Installation at installation site Check that the floor is horizontal Put the granulator in place and check that it stands horizontal and steady The unpainted components on the machine have been coated with a protective oil film before delivery and transport Clean the rust preventer off the granulator before it is taken into service Use Cortec VpCI 414 or a low aromatic alkaline degreaser Then wipe it clean with lint free rags Lock the wheels press the wheel brakes down with your foot 4 1 Ce m 4 2 Electrical connection General IN DANGER The granulator must only be connected by a qualified electrician N DANGER The keys for the electrical cabinet and transmission doors
31. ertain force and then reading off the deflection For NC S deflect one belt at a time 6 7 6 MAINTENANCE SERVICE Ce Belt tension table Method Bee Optikrik I NC S You can read the tension that the drive SpA prisni G Gi below New Re New Ze _ Re New belt Re First choose the table you should read belt adjustment adjustment adjustment depending on the method of measure 50 Hz typ IEC 960 N HE 740N ment chosen Optikrik or Deflection method In the first line of each table 60 Hz typ IEC 960 N 740N you choose the granulator variant Gs pe ON z typ NCR or NC S NEMA USA On line two you choose the motor size motor power On the third line Method 2 Deflection force NCR Deflection force NC S you choose whether it is a new belt or re adjustment of an old belt If you choose the deflection method New belt Re New belt Re New belt Re you will see the deflection force on the adjustment adjustment adjustment fourth line that you should use during Nedb jnings jnings 17 1 N measurement kraft 105N 105N 105N 105N rem 13 2 N rem Then read off the relevant belt tension SOHztyplEC 7mm 7mm relevant deflection depending on the 60 Hz typ IEC type of motor 50 or 60 Hz IEC or NEMA USA 60 Hz typ NEMA USA 6 8 mw CONAIR Adjusting the belt tension 1 Remove the granule bin see chapter 5 4 Opening the Cutter Housing 2 Undo the 4 screws A which hold the motor to the
32. et the emergency stop by pulling the button out again Flap Check that the flap in the hopper is intact If the flap is damaged material can be thrown out backwards Change a damaged flap at once Flap 6 2 Granule bin Check that the granule bin emptying function works Electrical components Check all the cables in the machine There must never be any damaged cables loose cables connectors or com ponents Call a qualified electrician at once to have the damage rectified Safety system with safety switches This granulator has a safety system with a safety switch between the hopper and the cutter housing Check the safety system function please refer to chapter 5 2 Safety Equipment A DANGER Components and components in the machine s safety system must only be replaced by spare parts supplied by CONAIR Knife sharpness and knife clearance Please refer to chapter 6 3 Knife Changing Screen in screen box Change the screen when the holes begin to assume a teardrop shape Roll out time Roll out time is the time from when you press the stop button until the cutter stops rotating If the cutter is still rotating when the hopper is opened this must be fault traced please refer to chapter 9 Troubleshooting Tipping catch Only some hopper variants have a tipping catch Check the tipping catch function Drive belt and belt tension Please refer to the Checking the Drive Belt heading in chapter 6 4
33. f Poign e toil e AII Models 950393 13 L sbult Locking bolt Sperrbolzen Boulon de All Models 4 019396 verrouillage Stoppskruv M4 Anschlagschraube Vis d arr t M4 WI Models 940586 M4 M4 All Models NC R 69 S 614 S 617 S 11 Stoppskruv Grub screw ande Vis d arr t P6SS All Models 941022 P6SS P6SS P6SS 10 12 Lx CONAIR 10 SPARE PARTS Transmission ans 9 Mod ArtNo Ant No i Motor Motor Motor Moteur 150xx All Models Models All Models NC R 69 S 614 S 617 S Pos 1 Art No NCR Motor 200 219 V 200 230 V 220 240 V 380 V 380 420 V 440 480 V kW 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz Pos 1 ArtNo NC Motor 200 219 V 200 230 V 220 240 V 380 V 380 420 V 440 480 V kW 50 Hz 60 Hz 50 Hz 60 Hz 50 Hz 60 Hz fom umn ono Mod Art ArtNo O No Ee Motor nd ee EM de ps Models pe 30242 pes d Ee Ed and EM Kutter Cutter pulley Rotorriemen Poulie All Models ala 30243 Lp EXT scheibe de rotor HE Ie meu Leer Tee All Models NC R 69 S 614 S 617 S 10 13 10 SPARE PARTS CONAIR NEN No 5 Motorf ste Bracket motor Motor Support de All Models 4 050368 4 050368 1 befestigung motor Remstr ckare Belt strecher Keilriemen Tendeur de s 4 050333 4 050333 1 motor motor spanner Motor courroie moteur 7 Kl m Expanding Klemmb chse Coussinet Al s 930190 930288 1 bussning bushing de serrage
34. he current Screw the star knob in until it stops The granulator s overloading protection has tripped after a stop and the granulator has been overloaded Overloading protection Fl is located inside the electrical cabinet The small window will show 0 after an overload The overloading protection is automatically re set after about 2 minutes Alternatively reset it manu ally by pressing the Reset button Clean the granulator read chapter 6 2 Cleaning 9 1 9 Troubleshooting Ce i NEN The granulator does not start after normal fault tracing Move the main switch to position 0 Off Press the emergency stop button in Pull the granulator s mains plug out of the electrical outlet Contact the responsible contact person for maintenance and service IN DANGER All electrical installation must be done by an electrician with the appropriate formal competence The granulator stops unexpectedly The hopper or granule bin has changed position The safety switch cuts the current Close the hopper and granule bin and screw the star knob in firmly until it stops A granulator with level monitor stops unexpectedly The granulate level in the granule bin is too high Empty the granule bin and re start the granulator Adjust the level monitor sensitivity if necessary please refer to chapter 7 2 Level Monitor The level monitor plug is not properly inserted in the outlet Inser
35. housing 1 3 LAY OUR M 1 3 2 SAFETY RULES 2 T Generalament 2 1 2 2 Warning signs on Orapnulator 2 1 2 3 Warnings iri manual center 2 2 2 4 Danger of injury Before starting the granulator When working while the granulator is OPEFAUNG p 2 2 When working on opening closing the granulator 2 2 Working with electricity 2 3 During knife changes 23 2 5 Danger of machinery damage 3 TRANSPORT MACHINE LIFTING 3 1 Transport General Transport outdoors Transport indoors Hag 3 1 s 3 3 2 Lifting the MACHINE aue crine 3 2 3 3 Stola 3 2 4 INSTALLATION 4 1 Before during installation 4 1 Generala sss0G30 s 1 6ehesndssssrssssensenasssssstseransiesen 4 1 Reception InspecHon sss 41 Lifting and transporting to installation SUC 41 Installation at installation site 4 2 Electrical connection General Check the direction of rotation of the granulator MOOK sscrccsssssessaiesesssossaisnnsaserseesssests 4 2 4 3 Measures before continual operation ss 4 3 General 4 3 Two hours after first start 3 Four hours after first start sss 43 5 OPERATION 5 1 Function description 5 2 Safety equipment General 5 2 Main switch 3 2 Emergency stop Safety system Hopper hopper funnel and granule Din ttt 5 3
36. ical cabinet and only counts the time that the granulator cutters are moving The hours counter does not have a re set function OOOOOOQOQ Hours counter 7 4 EE CONAIR 8 1 Electricity General IN DANGER Read the safety rules in chapter 2 before starting work Electrical installation all electrical maintenance and service must be done by personnel with the appropriate competence Electrical cabinet B Main switch hidden Never modify the basic electrical settings of the granulator without first asking Conair s service department for advice If the basic electrical settings of the granulator are modified or changed the machine can be seriously damaged If the basic electrical settings of the granulator are changed the machinery warranty and Conair s manufacturer liability cease to be valid Overload pirate chant 8 1 8 2 CONAIR 9 Troubleshooting 9 1 Troubleshooting schedule Probable cause Actions taken The granulator does not start Emergency stop activated button is depres sed Reset by pulling the button out again The granulator is not connected to the mains Connect the granulator mains plug to the electrical outlet The main switch is in position 0 Off Move the main switch to position 1 On The star knob on the hopper and the granule bin are not securely screwed in until they stop The safety switch will then cut t
37. ion DS Urde iN mo BWN O NNN SS a a NFOOANDUN N LA N E ER 1 TECHNICAL DESCRIPTION Ce 1 2 Technical data Cutter housing Cutter housing opening NC R 69 150 x 205 mm NC R 614 S 150 x 345 mm NC R 61 S 150x 415 mm Screen hole diameter Standard E 5mm Options 0 3 4 6 or 8 mm Motor NCR Motor power Cutter rpm 20 KW ent 195 rpm d KW nun 290 rpm NC S Motor power Cutter rpm DD KW dns 210 rpm Knives Rotating knives disposable NC R 69 S 9 pes 3 x 3 NC R 614 S 15 pes 5 x 3 NC R 617 S 18 pcs 6 x 3 Fixed knives disposable NC R 69 S 614 S and 617 S pcs 2 x 1 Knife clearance 0 15 0 20 mm Tightening torque Rotating knives 38 Nm Fixed knives esee 38Nm Drive belt Setting values for belt tension please refer to the Belt Tension table heading in Chapter 6 4 Transmission Noise level NC R 69 S app 77 dBA NC R 614 S 617 S app 78 dBA Depending on material capacity tem perature etc Weight NCR Motor power 2 2 KW 4 0 kW NCR 69 ene 175 Kg 190 kg NCR 614 205 kg 220 kg NCR 617 220 kg 235 kg NC 69S 6145 and 6175 Motor power 2 2 kW NC 69
38. l outlet There is a pinch risk when the hopper granule bin and screen box are opened and closed Be careful The machine contains rotating knives They are sharp and can cause injury even when they are not rotating f the rotor has to be turned manually do this with the greatest care Use protective goggles and gloves when cleaning the granulator Working with electricity The machine s electrical cabinet contains dangerous high voltage Electrical installation all electrical maintenance and service must be done by a qualified electrician The electrical cabinet door must always be securely closed and locked when the granulator is operating Never start the granulator if the electrical cabinet door is open The key for the electrical cabinet door is a safety component The key must be kept by the person who is responsible for the granulator s safety service and maintenance During knife changes Knife changes must only be done by trained personnel Use protective gloves when changing knives Be careful the knives are very sharp Turn the rotor manually with great care The granulator cutter will want to rotate by itself when rotating knives are removed or installed For this reason always lock the cutter to the cutter housing with a piece of wood to stop the cutter from rotating by itself 2 3 CONAIR od 2 5 Danger of machinery damage General f incorrect
39. n The safety equipment consists of e Main switch e Emergency stop e Safety system with safety switches e Hopper e Hopper funnel Granule bin N DANGER All these components must be securely installed before the granulator may be started n addition the keys for the electrical cabinet and transmission door form part of the granulator s safety equip ment 5 2 The safety equipment must not be changed or modified under any circum stances If any of the granulator s safety equipment is changed or modified the machine can be dangerous to use entai ling a risk of serious personal injury If any of the granulator s safety equipment is changed Conair s responsibility under the Machinery Directive ceases to apply All maintenance and service related to the granulator s safety equipment must be done by personnel with the necessary knowledge No part of the safety equipment may be replaced by components other than spare parts supplied by Conair Main switch The main switch is located on the rear of the electric cabinet and cuts all 3 phases of the incoming current Emergency stop An emergency stop button is located on the control panel The granulator may also be equipped with more emergency stop buttons Activate the emergency stop by pressing the button in Reset by pulling the button out again Safety system Read the following section page 5 4 peser CONAIR Hopper hopper f
40. n approved in writing by the machine supplier The granulator has been designed so that cleaning maintenance and service can be done quickly and simply both routine maintenance and material change Operation and daily maintenance can be done by an operator but all service must be done by trained service personnel The granulator has safety equipment which is described in chapter 5 2 l 2 SAFETY RULES 2 2 Warning signs on granulator DANGER Risk for cutting or pinch injuries This sign must be placed anywhere there is a risk of cutting or pinch injuries A DANGER Dangerous voltage This sign is on the electrical cabinet door and any junction boxes ich DANGER Read the instruction manual before installing and using the machine 2 1 Ce m 2 3 Warnings in manual The following warning levels are included in the manual N DANGER This text is used where there is a risk of personal injury The symbol inside the triangle can have different appearances depending on the type of danger Please refer to the symbols in chapter 2 2 Warning Signs on the granulator Important This text is used where there is a risk of machinery damage Information This text is used where the personnel must be alerted to the way that work can be made easier 2 2 2 4 Danger of injury Before starting the granulator The granule bin is part of the granulator s safety equipment The granule
41. oes not behind the granulator when you fold fall down unchecked the hopper down Hold the hopper securely when you fold it backwards 2 First move the front edge of the granule bin forwards and slide it backwards to unhook it then down and towards you 2 Fold the screen box down and remove the screen 1 Undo the star knob by the screen box If the hopper has a tip catch Release the tip catch 3 Pull the screen box out in the grooves in the cutter housing Fold the hopper backwards The hopper remains open against a stop heel Groove 57 5 OPERATION 5 5 Closing the granulator Installing the screen box 1 Move the screen box along the grooves in the cutter housing up to the upper position see figure A 2 Pull the box towards you to hook it on see figure B 3 Let the screen box hang while you put the screen in place so that it fits in the milled grooves 4 Fold the screen box up see figure C 5 Screw the star knob in firmly until it stops see figure D 5 8 Screen box upper position Screen box Brake arm wheel Ce Star knob Screen wu CONAIR Install the granule bin 1 Install the granule bin by holding your right hand on the handle and your left hand underneath to hold the box up see figure A 2 Insert the granule bin into the grooves in the cutter housing see figure B When the bin reaches its rearmost position lift the
42. rear up to hook it in place see figure C 3 Angle the front of the bin up so that the catch engages see figure D 5 OPERATION 5 9 5 OPERATION Closing the hopper Locking the safety system Fold the hopper forwards Pull the circuit breaking key upwards Star knob If the hopper has a tip catch and bold tan plage Screw the star knob in until you feel that the circuit breaking key engages then you can release the circuit breaking key Check that the tip catches engages on and locks the hopper Continue to screw the star knob all the way in until it stops Hopper in open position Tipping catch 5 10 Ce m Safety switch Breaking key CONAIR 6 MAINTENANCE SERVICE 6 1 Inspection General Inspection schedule left in the granulator during inspection Daily Operator Emergency stop Information e Granule bin Sign the completed checks in chapter 11 of the instruction manual Once week Trained personnel Electrical components e Safety switch Once month Operator Knife sharpness and knife clearance Screen in screen box Roll out time Tipping catch if installed Every 6 months Trained personnel Drive belt or after 1000 Belt tension hours of operation 6 1 6 MAINTENANCE SERVICE CO Inspection description Emergency stop Check the emergency stop function start the granulator and then emergency stop it with the emergency stop button Res
43. see chapter 5 5 Closing the Cutter Housing Important Make sure that no material blows into the safety system Important Make sure that all plastics material has been removed from the cutter housing before re starting 6 3 6 MAINTENANCE SERVICE Ce 9 6 3 Knife change General Disassembling rotating knives Disassembling fixed knives Make sure that the hopper and cutter 3 Undo and remove screws C1 and C2 Ze DANGER housing are empty Use a socket extension to undo Cl Knife changes must be done by trained personnel to avoid personal injury and machinery damage e Open the cutter housing please refer to 4 Remove support rules D and knives E chapter 5 4 Opening the cutter housing 1 Undo screw A about two turns AN DANGER 2 Remove the rotating knives B Read the safety rules in chapter 2 number see chapter 1 2 Technical before starting work Data DANGER The granulator cutter will want to rotate by itself when rotating knives are removed or installed Always lock the cutter against the cutter housing NO a a piece of wood to avoid self rota b Information Check screen wear at the same time as the knives are changed Change the screen when the holes begin to assume a teardrop shape i Se Socket extension 6 4 EE Ce Installing fixed knives 1 Clean the fixed knives E thoroughly 2 Clean the knife seats for the fixed knives 3 Press th
44. t the level monitor plug in the outlet The cutter still rotates when the hopper is opened Faulty belt tension or worn drive belts Adjust the belt tension or possibly change the drive belts please refer to the Adjusting Belt Tension or Installing a New Drive Belt headings in chapter 6 4 Transmission 9 2 mu CONAIR 10 SPARE PARTS 10 1 Ordering spare parts General Only use Conair s Original Spare Parts when changing machinery compo nents Orders should be sent to the sales representative in the country where the machine was purchased The order must include Serial number on the machine s type plate Machine designation on the machine s type plate Part number s as in this spare parts catalogue Quantity as in this spare parts catalo gue Information Some of the spare parts for NCR and NC are not identical The part numbers of these spare parts are found in different columns in the spare parts catalogue Information A in the spare parts catalog indicates a more durable version of the spare parts Summary The granulator is sub divided into the following standard modules PUT so ento re 10 2 Flap 10 2 Hoppet 2 ertt 10 3 Hoppetdevice re 10 4 Cutter housing sn 10 5 EM Eeer eric ne 10 7 Knives eiecti eere EEN 10 8 DCLG eT NE E Y VOR Ed 10 8 Screen DOK u 10 9 Granule e DE 10 9 Granule bin Aa 10 10 Granule
45. te aus pio El Date ee 20 Names qe nest eere ER avatar aes z CONAIR 11 SCHEDULE MAINTENANCE SERVICE Weekly inspection Monthly inspection Inspection every 6 months or Weekly inspection is done by trained Monthly inspection is done by the 1000 hours of operation personnel please refer to chapter 6 1 operator please refer to chapter 6 1 Inspection every 6 months or 1000 Inspection Inspection hours of operation is done by trained Electrical components Knife sharpness and knife clearance d DIEBE DEREN nspection Safety switch Screen in screen box Drive belt and belt tension Signature approved inspection If there Roll out time is any deficiency or fault immediately e Tipping catch only some hopper one 20 ceases OI ais Verified contact the person responsible for safety Tipping catch only some hopper bn variants have a tipping catch maintenance and service Changed Re checked after 4 hours Date ium D cniin i ie Signature approved inspection If there eun M enna is any deficiency or fault immediately MLlo rM iess contact the person responsible for safety u maintenanceandservices 5 mme f si 20 5 OK aes Verified Date L QO E Changed Re checked after 4 hours Date I Sere ro Name ccc Id Note une Dionature ssassissnsrrirbisnisanna EEN EE Date
46. trical outlet 3 Switch over two incoming phase conductors in the mains plug HEN CONAIR 4 3 Measures before continual operation General Check the knife clearance and tightening torque of the knife retention screws Please refer to chapter 6 3 Knife Changing to check the knife clearance and tightening torque of the knife retention screws Information Sign the completed installation in chapter 11 of the instruction manual Two hours after first start Re check the knife clearance and the tightening torque of the knife retention screws Check both the fixed and rotating knife retention screws Information Sign the completed check in chapter 11 of the instruction manual Four hours after first start Information The drive belt tension and condition must be checked for the first time after 4 hours of operation at full load Inspection and adjustment of drive belt tension is described in this instruction manual please refer to chapter 6 4 Transmission Information Sign the completed check in chapter 11 of the instruction manual 4 3 4 4 wu CONAIR 5 1 Function description The granulator is designed for granula ting injection molded blow molded or extruded plastics waste The plastics waste must be free from contamination such as metals and sub stances which are poisonous flammable explosive or hazardous in other ways The granulator is started and stopped by pressing
47. unnel and granule bin The hopper hopper funnel and granule bin are safety components and must be securely closed to allow the granulator to start Key for electrical cabinet and transmission door During operation the doors for the electrical cabinet and transmission must be securely installed closed and locked N DANGER The keys for the electrical cabinet and transmission doors are safety components The key must be kept by the person who is responsible for the safety service and maintenance of the granulator Hopper funnel Hopper Main switch Emergency stop Star knob Safety system Granule bin 5 3 a Safety system General This granulator has a safety system which is located between the hopper and the granule bin The safety system consists of a star knob with a long screw and a safety switch with a circuit breaking key Important The granulator must never be regularly stopped by using the safety system Read how to stop the granulator in chapter 5 3 Starting and stopping Star knob Safety switch Breaking key Thread Free length at least nm 70mm 5 4 clearance Star knob circuit breaking key and safety switch The star knob on the hopper is an important component of the granulator s safety system When the star knob on the hopper is undone the position of the circuit breaking key is changed The safety switch then cuts the current
48. y Check the drive belt tension E SE Pinch risk between pulley and drive belt 1 Check the granulator motor size kilowatt kW and frequency in Hertz Hz see the type plate on the motor Check the granulator variant you have NCR or NC S There are two different methods for checking drive belt tension Method 1 Optikrik gauge and Method 2 Deflection with a pre load gauge Choose the method and follow the instructions below mmm CONAIR 6 MAINTENANCE SERVICE Method 1 Optikrik gauge The method involves loading the drive belts with an Optikrik belt tension gauge There are two variants of Optikrik I and II and the only dif Scale ference is the reading scale Optikrik Iis used for NC S Models and Optikrik II is used for NCR A belt tension gaugeis avail is available as an optional accessory 1 Rotate the cutter pulley with drive belt a few turns 2 Press the belt tension gauge indicator arm down so that it lies below the surface of the scale 3 Position the belt tension gauge centrally between the cutter and motor pulleys parallel to the belt with one finger on the rubber thimble 4 Press with one finger until a Click is heard 5 Check where the indicator arm intersects the scale surface and read off the belt tension Optikrik belt tension gauge Method 2 Deflection with a pre load gauge The method involves loading the belt centrally between the two pulleys with a c
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