E1030SLN - Alemlube
Contents
1. 24VAC g k _ ca l ES T 4 et LA o Cr 55 EH 2 lt gt Fg 4 H8 2 1 28 T 2 102 zi 104 zZ tL Es TT NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 212. 2 Use box truck in the process of transport use container storage when shipping 3 The control box should be placed perpendicularly during the transport and prevent other goods from extrusion 4 The temperature for machine storage 25 C 55 C This manual has been prepared for workshop personnel expert in the use of the lift operator and technicians responsible for routine maintenance fitter WARNING Workers should read the Maintenance amp User Manual carefully before carrying out any operation with the lift This manual contains important information regarding e The personal safety of operators and maintenance workers e Lift safety The safety of lifted vehicles Conserving The Manual This manual is an integral part of the lift The manual must be kept in the vicinity of the lift so that the operator and maintenance staff must be able to locate and consult the manual quickly and at any time Attentively reading safety warning is particularly recommended The lift is designed and manufactured according to European Standard WARNING The lifting transport unpacking assembly installation starting up initial adjustment and testing extraordinary maintenance repair overhauls transport and dismantling of the lift must be performed by specialised personnel from the licensed dealer authorised by the manufacturer The manufacturer declines all responsibility for injury to persons or damage to vehicles or objects when a
3. 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 12 EMERGENCY STOP When the machine has abnormal during car maintenance press EMERGENCY STOP button and lock to cut off all the operation circuit so other operation can not be work NOT IN PHASE STOPMACHINE When two platforms are not level according to the following process to adjust the platform level only after two platforms are at the same height can put them into use Oil make up adjustment operation normal service period e After completion of machine installation and adjustment in the application process the right platform is lower than the left one because of air in the oil cylinder not being excluded completely normal looses or leakage of the hydraulic oil e When conducting oil make up operation the platforms must not load e Adjustment process is as approach 5 and 6 of Oil make up adjustment Emergency Manual Operation for Lowering Power Failure WARNING When lowering through manual operation should observe the condition of platform at any time because there is vehicle on the platforms If there is something abnormal screw down oil loop valve immediately The process of manual operation Switch off the power button MAIN SWITCH avoid abruptly incoming electricity Open the small r
4. 4 gt gt gt lt 635 720 635 600min Bm E pe 25 de d lt 6 X 1 ooo d aig ge o up p I M XM M d Lue s ep dex gi xe GRO B Y mp 5 Cx lt gt dB 0G o B _________________ Ro Ro d B b do E 4 B 1 REMARKS lt 1 THE ALLOWED LEVEL ERROR SHOULD lt 5mm THICKNEES OF GROUNDWORK CONCRETE ISO 150mm FIX GROUND BOLT BEFORE LOADING CONTROL BOX CAN BE PLACED ON THE LEFT SIDE OR RIGHT SIDE gt N WARNING The foundation of the end of the lift platform P1 P2 is the structure of concrete When the thickness of inside level ground is less than 150mm the end of P1 P2 should be irrigated the acreage 2500x2500mm and thickness of concrete 2150mm The basic thickness of concrete and leveling are keys shouldn t egregiously expect the ability of level adjustment of machine itself TYPES OF VEHICLES SUITABLE FOR THE LOWER PARTS OF THE VEHICLES UNDERBODY COULD INTERFERE WITH STRUCTURAL PARTS OF THE LIFT TAKE PARTICULAR PARTS OF THE SPORTS CAR The lift will also handle
5. OWNER S TECHNICAL MANUAL Alemlube 3 0t Full Rise Scissor Lift Packing Transport WARNING Packing can be lifted or moved by lift trucks cranes or bridge cranes In case of slinging a second person must always take care of the load in order to avoid dangerous oscillations During loading and unloading operation goods must be handled by vehicles or ships e At the arrival of the goods verify that all items specified in the delivery notes are included e f finding missing parts possible defects or damage due to transport one should examine damaged cartons according to Packing List to verify the condition of damaged goods and missing parts also the person in charge or the carrier must be immediately informed e The machine is heavy goods Don t take manpower load and unload and transporting way into consideration the safety of working is important e Furthermore during loading and unloading operation goods must be handled as shown in the picture NSW QLD PNG VIC TAS SA NT NZ 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au www alemlube co nz Storage 1 The machine equipment should be stocked in the warehouse if stocked outside should do the disposal well of waterproof
6. 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 15 Oil Pipe Connection Diagram md Blue marker Length 150 RH OUCH Yellow marker HH y EH Red marker 7 0559 019097 57 gt ga wei pg WI Yellow marker LHE T 1 1 Green marker 019 113097 1910 099 2 c ri X lt gt gt gt lt gt 2 en gt gt gt lt gt gt lt gt 5 5 Eas EE lt gt lt gt lt gt HEC gt gt 3 ge ge ge an lt gt a 1 E E E E gt o
7. Check and ensure there are no leakage on the oil line When testing the lift no person or other things are allowed to stand or be put near the two sides and beneath the machine If any abnormal is found press button EMERGENCY STOP to stop it immediately After clearing obstacles do the test again NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 11 Load of machine test e Drive the vehicle whose weight doesn t exceed maximum lift weight to the platform and then the driver leave it e Putthe lift rubber cushion on the the platform e Press UP button lift the platform and pay attention to the synchronization and placidity of the lifting Check whether the oil line is leakage WARNING When beginning load of machine test no person or other things are allowed to stand or be put near the two sides and beneath the machine Test vehicle whose weight doesn t exceed maximum lift weight Check and ensure no leakage on the oil line If any abnormal is found press button EMERGENCY STOP to stop it immediately e After clearing obstacles do the test again Operation WARNING Only skilled and having been trained personnel is allowe
8. 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 18 Control Box Exploded Diagram aS 2 H SA NT TEL 08 8241 7111 NSW TEL 09 447 1007 FAX 08 8241 7011 FAX 09 447 1008 TEL 08 9209 3066 FAX 08 9209 3933 CN N 55 cO gt 2 LL TEL 07 3204 9166 07 3204 1224 TEL 02 9939 0711 FAX 02 9939 0411 19 Visit our website at www alemlube com au or www alemlube co nz SLV SSV 220V 1 1 UU 380VAC CAL LA LU LA 101 24VAC g 5 ADS ca TU 1 wo ge i E Es 9 E 7 Hg 4 Aig 2 1 23 E 102 104 53 T iL T1 rx NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 20 SLV SSV 380V UU C 7
9. customized or non standard vehicles provided they are within the maximum specified carrying capacity Also the personnel safety zone must be defined in relation to vehicle with unusual dimensions NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 9 Safety Head this chapter carefully and completely since important information for the safety of the operator or others in case of improper use of the lift is included In the following text there are clear explanations regarding certain situations of risk or danger that may arise during the operation or maintenance of the lift the safety device installed and the correct use of such systems residual risks and operative procedures to use general specific precautions to eliminate potential hazards WARNING Lifts are designed and built to lift vehicles and hold them in the elevated position in an enclosed workshop All other uses of the lifts are unauthorised In particular the lifts are not suitable for Washing spray work e Creating raised platforms for personnel or lifting personnel e Useasa press for crushing purposes Use as elevator e Use as a lift jack for lifting vehicle bodies or changing w
10. drawing aJ n 7 n u e Connection of up limit switch Up limit switch is labeled 100 102 to connect them to the same no in the control box e Connection of lower limit switch Lower limit switch is labeled 1052 107 and 1092 to connect them to the same no inside the control box NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz Up limit switch Lower limit switch Position to fix the limit switch Oil Pipe Connection Follow oil pipe connection diagram to connect the oil pipes Only skilled and authorised person is allowed to perform the operations And pay particularly attention to the protection of oil pipe fitting Refer to oil pipe diagram When connecting oil pipes pay attention to the protection of oil pipe tie in to prevent impurities from entering hydraulic circuit When connect the oil pipes be careful not to mistake each oil pipe number e During the standard installation control box is in the nearside of vehicle entering direction If placed on the right should adjust relevant oil pipe Adjustment WARNING Add oil and check the order of phase After in
11. the lift is not suitable for washing spray work And not lift the vehicle whose weight exceeds the maximum weight Specifications AC 400V or 230V 596 50Hz or 60Hz special ordered 259 10556200 Storage temperature 25 to 55 NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au www alemlube co nz 3 2080 4 1500 22 1900 Motor AC 400 230 5 Pump NSW QLD PNG WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 4 Supply at the same time Connect to the power supply of control box 400V or 230V Requirements Concrete type 4258 the period of desiccation is 15 days Clean the basic layer thickness of concrete gt 150 the leveling of whole length 5mm CONTROL BOX
12. 7 1008 Visit our website at www alemlube com au or www alemlube co nz 10 Ground Bolts Installation The ground bolts installation must start after the expiry date on the maintenance of concert otherwise it will affect the quality of solidity Adjust the parallel of the platform and the distance of two platforms as required page 5 e Fix the anchor bolts with a percussion electric drill percussion drill bit is of 16 drill to 120mm hole and clean the hole e Use light hammer to install the ground Holts into the hole need not install the Central expanded nail of ground bolts install it after level adjustment Level adjustment Byusing a level bar and the horizontal pipe and adjusting the adjustment screws at tow sides of the base plate e f platform unevenness is resulted from basic unevenness use iron block to fill up the low place e After level adjustment insert the central expanded nail of ground bolts and use heavy hammer to hammer it e Screw down the ground bolts cap When the expiry date on the maintenance of concrete hasn t arrived one can not install the central expanded nail of ground bolts The gap between the base plate and ground after adjustment must be filled with iron plate or concrete WARNING No loading of main machine test e Turn on the power QS of MAIN SWITCH Press UP button pay attention to the synchronization and placidity of the lifting
13. d to perform the operations Check proceedings as following Operation Notices e Clear obstacles around the lift before operation During lifting or lowering no person is allowed to stand near the two sides and beneath the machine and person is allowed on the two platforms Avoid to lifting over weight vehicles e When lifting vehicle the chassis of the vehicle should be filled up with rubber cushion Pay attention to the synchronization of the lifting and lowering If any abnormal is found stop the machine timely check and remove the trouble When the equipment is not used for a long time or over night the machine should be lowered to the lowest position on ground and remove vehicle and cut off power supply Instructions on electric operation 70 MAIN SWITCH Lifting Press UP button the platforms go up And the platforms will stop lifting when reach the up limit switch Release UP button the oil pump will stop immediately And the platforms stops lifting Lowering e Press DOWN button the buzzer rings and platforms descend e The platforms will stop lowering automatically around 200 300mm height when reach the lower limit switch position Release DOWN button then press SECOND DOWN button to let platforms go down to the lowest position NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL
14. e cuni cun e 1 Uu l gt AU A s mm Lu F gt quete m r gt ll 3 an c gt E E gt lt 1 e NSW QLD PNG TEL 02 9939 0711 VIC TAS WA SA NT NZ TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 TEL 07 3204 9166 FAX 02 9939 0411 FAX 07 3204 1224 Visit our website at www alemlube com au or www alemlube co nz 16 Exploded Diagram NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 17 es C3 NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX
15. he motor operates when forcing the contactor down with an 2 The contactor in the circuit of p 5 run in lifting isolation rod check the control circuit If the voltage at two ends of the motor does not pick up operation the contactor coil is normal replace the contactor 3 The limit switch is not closed Check the limit switch wires and adjust or replace the limit switch Change the phases of the power supply wires The set safe pressure of the over flow valve may be increased by turning the 2 Lifting with light load is normal but set knob right ward slightly no lifting with heavy load In lifting operation The spool of the lowering solenoid valve is stuck by dirt Clean the spool he totar 8 The amount of hydraulic oil is not is no lifting enough 4 The descent valve is energized but Check the plug and coil of the descent valve and check the right turn does not work tightness of its end copper nut and so on Remove the antiknock valve from the oil supply hole at the The antiknock valve is blocked bottom of the oil cylinder and clean antiknock valve The hydraulic oil has too high viscosity or he machine lowers d BN Replace with hydraulic oil in accordance with the instruction book frozen deteriorated in Winter extremely slowl 22 2 The antiknock valve for Remove the antiknock valve from the oil suppl
16. heels The manufacturer is not liable for any injury to persons or damage to vehicles and other property caused by the incorrect and unauthorised use of the lifts During lifting and descent the operator must remain in the control station The presence of persons inside the danger zone indicated is strictly prohibited During operations persons are admitted to the area beneath the vehicle only when the vehicle is already in the elevated position when the platforms are stationary and when the mechanical safety devices are firmly engaged DO NOT USE THE LIFT WITHOUT PROTECTION DEVICES OR WITH THE PROTECTION DEVICES INHIBITED FAILURE TO COMPLY WITH THESE REGULATIONS CAN CAUSE SERIOUS INJURY TO PERSONS AND IRREPARABLE DAMAGE TO THE LIFT AND THE VEHICLE BEING LIFTED GENERAL PRECAUTIONS WARNING The operator and the maintenance fitter are required to observe the prescriptions of safety regulation in force in the country of installation of the lift Furthermore the operator and maintenance fitter must e Always work in the stations specified and illustrated in this manual Never remove or deactivate the guards and mechanical electrical or other types of safety devices e Read the safety notices placed on the machine and the safety information in this manual In the manual all safety notices are shown as follows WARNING indicates following operations that are unsafe and can cause minor injury to persons and damage the lift the ve
17. hicle or other property CAUTION indicates possible danger that can result in serious injury to people and damage property RISK OF ELECTRIC SHOCK A specific safety notice placed on the lift in areas where the risk of electric shock is particularly high RISK AND PROTECTION DEVICES We shall now examine the risks that operators or maintenance fitters may be exposed to when the vehicle is standing on the platforms in the raised position together with the various safety and protection devices adopted by the manufacturer to reduce all such hazards to the minimum NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz For optimal personal safety and safety of vehicles observe the following regulations e Do not enter the danger areas when vehicles are being lifted e Make sure the vehicle is positioned correctly e Besureto lift only approved vehicles never exceed the specified carrying capacity maximum height and projection vehicle length and width Make sure that there is no person on the platforms during up and down movements and during standing GENERAL RISKS FOR LIFTING OR DESCENT The following safety equipments are used to protect over loading o
18. ift the platform Fig and make sure that the safety equipment of machine is both turned on and locked WARNING To avoid failure of machine safety equipment can insert a wood in the middle part of joint pole Prohibit working beneath the lift when hydraulic system is not completely equipped with hydraulic oil and take the action of up and down operations When moving the lift platform adjust the space between two platforms make sure that the two platforms are parallel Line Connection WARNING Connect the electrical and oil line according to the electrical diagram and oil pipe connection diagram In the process of connecting oil pipes pay particularly attention to the protection of pipe tie in to prevent abnormal thing from entering oil loop then damaging hydraulic system Electric Circuit Connection Follow the stated line pathway and line number of the electrical diagram to connect electric circuit Only skilled person is allowed to perform the operations e Open the control box front cover e Connection of power supply The 400V three phase and five line connection wires 3x2 5 mm 2x1 5 mm cable wire for power supply are connected to control box L1 L2 L3 N and entering wire terminal The PE ground wire is connected under the bolt marked ground firstly and then connected under the bolt marked ground of two platforms e fthe lift is operated at 230V three phase please connect according to relevant
19. kind of vehicle whose weight is less than 3000kg and is suitable for use in vehicle tests maintenance and caring for automobiles which is particularly suitable for use in the basement or on the floor without construction and hole Structure Features Use hidden and thin scissor structure dispense with construction and ground hole the occupation is small e ndependent control box low voltage controlling good security Hydraulic cubage and in phase cylinder the synchronization of platform Own the safety equipment of hydraulic lock e Own protection of safety valve and burst proof equipment for hydraulic failure and over loading 50 when the oil pipe bursts the machine will not fall quickly e Own manual lowering operation when the power is cut and the manual pump is prepared by the user Equipment Machine basement The position and space of equipment installation e Machine frame The main structure of lift and insurance institution Control box Machine controlled part Basic structure The machine basement is made of cement and concrete Frame Make of steel connecting rod main lifting platform sliding board and hydraulic oil tank Control box Under the control box is hydraulic oil tank and hydraulic pump valve and other control system On the control box is electrical system WARNING Scissor lift is designed and built to lift all kinds of vehicles all other use are unauthorised In particular
20. l panel RISKS RELATED TO INAPPROPRIATE LIGHTING e operator and the maintenance fitter must be able to assure that all the areas of the lift are properly and uniformly illuminate compliance with the laws in force in the place of installation During up and down operations the operator should continually observe the lift and can operate it only in the position of operator e When lifting and lowering the vehicle the cushion needs being put in the bottom of chassis e The handling of safety devices is strictly forbidden Never exceed the maximum carrying capacity of the lift make sure the vehicles to be lifted have no load e 115 therefore essential to adhere scrupulously to all regulations regarding use maintenance and safety contained in this manual Installation WARNING Skilled and authorised personnel only should be allowed to perform these operations Follow all instructions shown below carefully in order to prevent possible damage to the car lift or risk of injury to people Skilled technicians only appointed by the same manufacturer or by authorised dealers are allowed to install the car lift Installation Requirements 1 The car lift must be installed according to the specified safety distances from walls pole and what other equipments stated Fig F 2 he specified safety distances from walls must be 1000 mm at least taking into consideration the necessary space to work easily Because space for the co
21. ntrol site and for possible runways in case of emergency is also necessary 3 he room must be previously arranged for the power supply and pneumatic feed of the car lift 4 The room must be 4000 mm in height at least 5 The car lift can be placed any floor as long as it is perfectly level and sufficiently resistant 2250 kg cm the thickness of concrete gt 150 mm All parts of the machine must be uniformly lit with sufficient light to make sure that the adjustment and maintenance operations can be performed safely and without reflected light glare that could give rise to eye fatigue e The integrality of arrived goods should be checked before the lift is installed Moving and installing lift should follow the process as the picture instructs The transport and storage of machine refers to TRANSPORT AND STORAGE on page 1 Wh Fig F NSW QLD PNG VIC TAS SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz Platform Installation e Place two platforms on the position of the location e The bottom of oil cylinder is located in the frontage of machine the direction of getting on the vehicle Use fork car or other lifting equipments to l
22. ny of the above mentioned operations has been performed by unauthorised personnel or when the rack has been subject to improper use This manual indicates the operative and safety aspects that may prove useful to the operator and maintenance worker For better understanding the structure and operation of the lift and for best use of the same workers must read the Maintenance Use Manual carefully before carrying out it In order to understand the terminology used in this manual the maintenance and repair activities the ability to interpret correctly the drawings and descriptions contained in the manual and be the country in which the machine has been installed The same applies to the maintenance and the maintenance fitter must also possess specific and specialised knowledge both in mechanical and engineering field e OPERATOR person authorised to use the lift e MAINTENANCE FITTER person authorised for routine maintenance of the lift Manufacturer owns the right to make little change for the manual owing to the improvement of technology NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz Description Machine Application This lift can lift each
23. ound cover of control box to find the electromagnetic valve for lowering e Loosen manual oil loop stud at the end of lowering electromagnetic descent valve core and then the platforms begin to descend e After the machine has been descended screw down descent valve s stud timely e The process of manual lowering comes to the end Maintenance and Care WARNING Skilled personnel only are allowed to perform the operations All bearings and hinges on this machine must be lubricated once a week by using an oilier e The upper and lower sliding blocks and other movable parts must be lubricated once a month e The hydraulic oil must be replaced one time each year The oil level should always be kept at upper limit position The machine should be lower to the lowest position when replace hydraulic oil then let the old oil out and should be filtering the hydraulic oil Each team checks the agility and reliability of pneumatic safety equipment NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 13 Troubleshooting Troubleshooting 1 Connection of power supply wires is Check and correct wire connection not correct The motor does not 2 If t
24. r the possibility of engine failure e nthe condition of over loading the overflow valve will open and directly return oil to the oil tank Fig A Each bottom of oil cylinder is equipped with antiknock valve When the oil pipe is burst in the circuit of hydraulic pressure the relevant antiknock valve will work and limit the lowering speed of platforms Fig B When the oil pipe gets bust or there s some obstacle to stop one of the platforms from lifting or lowering another platform will stop at the same time due to the device Fig C Fig A RISKS FOR PERSONNEL This heading illustrates potential risks for the operator maintenance fitter or any other person present in the area around the lift result from incorrect use of the lift RISKS FOR EXTRUSION During up and down operations personnel leave the said area without following the rule and instruction During up and down operations no person is admitted to work beneath the movable parts of the lift should work in the safe zone RISK OF IMPACT Fig D Before the operator begins up and down movements make sure that there are no personnel inside the danger zone When due to operational reasons the lift is stopped at relatively low elevations lower than 1 75m above the ground personnel must be careful to avoid impact with parts of the machine not marked with special colors RISK OF FALLING OFF PERSONNEL During up and down operations pe
25. rsonnel are prohibited from entering the platforms and the vehicle to avoid falling off RISK OF FALLING VEHICLE Fig E This hazard may arise in the case of incorrect positioning of the vehicle on the platforms overweight of the vehicle or in the case of vehicles of dimensions that are not compatible with the capacity of the lift When the platform is being tested the vehicle engine can not be turned on There is nothing should be placed on the lift lowering area and the movable parts of the lift N INA 3 cA NN _ j Y Fig D Fig E NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au www alemlube co nz RISK OF SLIPPING The floor caused by lubricant contamination of around the lift The area beneath and immediately surrounding the lift and also the platforms must be kept clean Remove any oil spills immediately RISK OF ELECTRIC SHOCK e Risk of electric shock of the areas of insulated in electric equipments were shattered Do not use jets of water steam solvents or paint next to the lift and take special care to keep such substances clear of the electrical contro
26. stalling lift and connecting hydraulic circuit and electric circuit operate it as following Open the hydraulic oil tank add 18L of hydraulic oil into the oil tank the hydraulic oil is provided by the user Make sure the clean of hydraulic oil to prevent any impurity into the oil line lead the digest of the oil line and no working of the solenoid valve e Turn on MAIN SWITCH to turn on power clicking the UP button check whether the motor turns clockwise looking downward if not turn off MAIN SWITCH then to change the phase of the motor WARNING When turn on power there will be high voltage existing in the control box only authorised person can operate it Oil make up adjustment 1 Press UP button and then motor starts to lift two platforms to go up to the apex H d x 22 2 Open the control box of door and press UP button and SB4 for some minutes 3 Press DOWN button to let the two platforms go down until the platforms stop at the lower limit switch action position and then press SECOND DOWN button and the platforms will go down to the lowest position 4 The oil make up adjustment process is over Adjust level button 584 NSW QLD PNG VIC TAS WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 44
27. y hole at the bottom of the preventing oil pipe burst 15 blocked oil cylinder and clean the antiknock valve The air in the oil cylinder is not vent Thevighvand lef XD Theat dn tie Refer to VIl Oil Make up adjustment Operation platforms are not completely synchronous and not in 2 Oil leakage on oil pipe or at its Tighten oil pipe connections or replace oil seals and then make up the same height connections oil and adjust levelness Lubricate all hi d moti rts includi iston rod with Noisy lifting and C Lubrication is not enough cdd OCHO pn ing 2 The base or the machine is twisted Adjust again the levelness of the machine and fill or pad the base nder normal loads NSW QLD PNG WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL 08 8241 7111 TEL 09 447 1007 FAX 02 9939 0411 FAX 07 3204 1224 FAX 03 8787 8266 FAX 08 9209 3933 FAX 08 8241 7011 FAX 09 447 1008 Visit our website at www alemlube com au or www alemlube co nz 14 Hydraulic Schematic Diagram 1 Master cylinder 2 Slave cylinder 3 Antiknock valve 4 Mending balance valve 5 Check valve 6 Overflow valve 7 Desent valve 8 Overflow control valve 9 Gear pump 10 Motor 11 Filter 12 Oil tank NSW QLD PNG WA SA NT NZ TEL 02 9939 0711 TEL 07 3204 9166 TEL 03 8787 8288 TEL 08 9209 3066 TEL
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