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1. aannaannnannnannnnirnrnrninnrrnnrrrnrrrnnrrnnirenrrsrrrsrresrrrerrene 4 6 Fan Options for Driven Components nnnenneennnennnennnennnernnerrnrrnnerrnnrrnnrrnrrrnnrrnnrrnrrrnrrrnnrene 4 7 Compressor Options for Driven Components 4 8 Blower Options for Driven Components aannnannnannnninnnennninnrnnrrrnrrrnnrrnrrrnnrrsrrrsrrerrrrerrrne vil 810 Users Manual 4 9 4 10 4 11 4 12 4 13 4 14 4 15 4 16 4 17 4 18 4 19 4 20 4 21 4 22 4 23 4 24 4 25 5 1 5 2 6 1 Gearbox Options for the Transmission Driven Component Optons Drive Options for the Transmtseion Change Machine Name na nnnennnnsennnsnnnrsrrrrsrrrrsrrrrsrrtsrrrrsrtrrsrrrrsnrrrsrrrrsntrrsrtrnantrrarrrns rrenen Saved Machine Setup Functions ccccccccceeccceeccceeececeeeeseeeeceeeesseeeeseeeeseesseeeseeeesseeetsees Copy Machine Setup Functions ccccccccccccecccenececeeeeeeeeeeseeeeseececeeseseeeeseeeeseueesseeesaeeesaes Change Machine Name Funchons Sensor Placeme ALFUNCUONS ee Measurement Functions dcccivswievacdanesceecocceevadaatinedaedsedwedabescesdecetenadabbovwdcedecdenpederaeeSecaeenedecsaebess Measurement Complete Functions rrrarrrrannrrnnnrnnnnrrranrnrnnnnnnnnrnnanrnnannnnnnnennanennanennnnnennnnen Sensor Placeme Diagnosis Faults AFANC OS EEE Cited Peak Details vare Diagnosis Spectra Functions rrrnrnnrrrnrnnrrrrnnnrenrnnrrnnnnrennnnnrennnsnen
2. Operation 4 How to Measure Vibration Table 4 19 Sensor Placement Functions Chande Go back to the previous screen to H change the Sensor location Measure Displays information and tips for taking Tips measurements Displays the Sensor Orientation screen Copy the position and orientation of the GOpy Lasi last Sensor placement if it is the same Exit to the Startup screen 18 Push Measure to take the measurement 4 37 810 Users Manual How to Diagnose Once the Machine Setup is complete and measurement information is collected the diagnostic engine analyzes the data with a set of powerful algorithms It also identifies abnormal conditions and pending mechanical failures for the machine Fault Types The Tester can identify four of the most common mechanical problems e Bearing Failures e Misalignment e Unbalance e Looseness The diagnostic engine can identify other mechanical faults nonstandard faults in addition to these four basic faults However it cannot provide any details on the type of the fault only its severity To diagnose a machine after you take a measurement 1 Take a measurement Once the measurement is done the Tester displays the screen that follows 4 38 DONE Home oo J Dress F3 to diagnose all locations Measure More Tips Diagnose gbk64 bmp See Table 4 18 for a list of the softkey functions for the Measurement screen Push Diagnose Or push the Dial to s
3. Tachometer A device for indicating rotation speed Tangential One of the three vibration axes Radial Tangential and Axial the tangential plane is positioned 90 degrees to the radial plane running tangent to the driveshaft For typical horizontal machines tangential equals the horizontal axis For typical vertical machines tangential equals the second horizontal axis perpendicular to the mounting of the accelerometer TEDS A Transducer Electronic Datasheet TEDS is a technology that enables communication of the Sensor type to the Tester TEDS works with the Tester to ensure the Sensor performs at its specified sensitivity ensuring optimal performance and reminds the user when the Sensor needs to be calibrated Time Waveform The plot of a vibration signal in the time domain with the signal s amplitude y axis against time x axis The time waveform represents the signal as directly captured from the Sensor The Tester does not store time waveforms unless users opt to capture them within the Tester s settings Time waveforms can only be viewed in the Viewer software and they can be exported to a file if further analysis is desired VdB Velocity in Decibels VdB is a logarithmic scale referencing 0 VdB 10E 8 meter per second This scale is used for US measurements CA VdB Velocity in Decibels VdB is a logarithmic scale referencing 0 VdB 10E 9 meter per second This scale is used for Sl metric measurements
4. convenient They should be used with machinery that runs at high speeds and or frequencies This includes machinery with a speed changer i e gearbox resulting in an output shaft speed of greater than 5x the input shaft speed machinery i e vacuum pumps where the driving unit is running greater than 6000 RPM and centrifugal compressors which typically include an integrated speed changer Permanent mountings are also appropriate when desiring consistent data tracked over time Magnet mounts are generally more convenient and faster making them the most widely used for walkaround measurements but some accuracy will be sacrificed Can I use a single axis sensor The Tester can work with a single axis sensor but it is recommended to use a tri axial sensor to improve diagnostic quality and for convenience using a tri axial sensor can result in significant cost and time savings as 3 different channels are measured simultaneously while single axis sensors measure one axis at a time If a single axis sensor is connected it is required to take at least two measurements from each bearing location to be able to diagnose data How can I select the right measurement locations lf the drive train is horizontal Place the sensor on the end side top or bottom of the equipment lf the drive train is vertical Place the sensor on the front back side top or bottom of the components For vertical drive trains front back and sides a
5. 4 Click e A window opens for you to browse to the destination folder 5 Choose the folder Or click Make New Folder to make a folder with a new name muu Would you like to include images in the data file Images will enlarge the data file size ER 6 Click Yes or No A prompt shows when the export is done 7 Click OK In the destination folder data is saved in the mdf database file format See View Other Data Files for instructions about how to open the mdf database files Viewer Software 5 Preferences Browse For Folder My Documents D 4 My Computer D t My Network Places EI Recycle Bin IG Bala Amrutha Engagement snaps CH barcodelmaging ert IG Blue 2009 370Kbps Songs FK LC Dileep Datadog UM Screenshots IG Field Trail TT S S gbk96 bmp Export Diagnostic Data Database backup is completed successfully gbk97 bmp 5 21 810 Users Manual Export Faults Data You can import the severity score for each fault and view the files in PDF format A PDF is easy to read send to a printer and send by email Note Adobe Reader software must be installed on the computer If not download the Adobe reader software from http www adobe com 9 22 To change the fault data into PDF format 1 Click Fault data The Fault Data pane shows on the right side of the window 2 Inthe Filter by Tester ID Machine ID pane choose the ID from the Tester ID dropdown list
6. 810 Vibration Tester Users Manual January 2010 Rev 1 3 10 2010 Fluke Corporation All rights reserved Specifications are subject to change without notice All product names are trademarks of their respective companies LIMITED WARRANTY AND LIMITATION OF LIABILITY Your Fluke Vibration Tester is warranted to be free from defects in material and workmanship under normal use and service for three years from the date of shipment to you The same warranty applies to the Tachometer and the Sensor but for one year from the date of shipment Parts product repairs and services are warranted for 90 days This warranty extends only to the original buyer or end user customer of a Fluke authorized reseller and does not apply to fuses disposable batteries or to any product which in Fluke s opinion has been misused altered neglected contaminated or damaged by accident or abnormal conditions of operation or handling Fluke warrants that software will operate substantially in accordance with its functional specifications for 90 days and that it has been properly recorded on non defective media Fluke does not warrant that software will be error free or operate without interruption Fluke authorized resellers shall extend this warranty on new and unused products to end user customers only but have no authority to extend a greater or different warranty on behalf of Fluke Warranty support is available only if product is purchased through a Fluke a
7. a valid button push A long beep sounds for an invalid button push Getting Started Accessory Connectors Accessory Connectors Figure 3 2 shows the connector panel of the Tester Table 3 3 is a list of descriptions for each connector on the Tester gbk01 eps Figure 3 2 Accessory Connectors 3 5 810 Users Manual Table 3 3 Accessory Connectors Push D to turn on the Tester At power up the Tester displays the remaining memory and the battery status item Connector Description Push 1 and hold two seconds to turn off the Tester The battery status icon and the set date and time Em appear at the top of the display USB Connects the Tester to the PC using a USB cable LI 09 03 2009 11 00 AM sensor Optional connector for single 3 Sensor axis Sensor Connects the triaxial Sensor Start the Tester Memory remaining 179016 Battery status 77 Note e Before using the Tester for the first time charge the battery for at least three hours For charging procedure see Battery N Buy ave d Machine Mach INES gbk21 bmp e Before using the Tester make sure that there is sufficient battery charge and free memory 3 6 Note The first time you turn the Tester on it displays the Settings screen It is important to enter the correct information into the setup fields before you start a test especially the power line frequency For more information see Instrument Setup
8. and make the connections Tachometer laser not ON Tachometer laser is off Push the Tachometer power button to on Failed to POWER ON Power from the Tester is necessary for the Tachometer to operate Make sure that the cable Tachometer connection is good If the problem continues contact Fluke for technical support B 1 810 Users Manual Table B 1 810 Vibration Tester Warning and Error Messages cont Failed to read RPM from Tachometer cannot read the RPM of the machine Follow the correct procedure to measure Tachometer the RPM Sensor not connected The Tester cannot find the Sensor See How to Connect the Sensor to make the connections Failed to read Sensor type The Tester cannot find the Sensor See How to Connect the Sensor to make the connections Cable is open The Tester cannot find the Sensor See How to Connect the Sensor to make the connections Cable is shot is short Cable or Sensor is bad Change the cable or Sensor Contact Fluke for a new Sensor Data acquisition failed The Sensor mount method or measurement procedure is incorrect See How to Take a Measuremen and Sensor Mounting for the correct procedure Measurement storage failed The Tester memory is full Make a data backup with the Viewer software and remove data from the Tester memory Measurement time out Allowed measurement time has been exceeded The time to make a measurement is 30 minutes with triaxial Sensor and 45 m
9. section Power line freg 50H2 60H Date format m d y Date 09 o3 2009 Time format 12Hr Time 10 48 Enter gbk40 bmp Sensor Setup The Tester includes a triaxial Sensor with TEDS technology Transducer Electronic Data Sheets With this technology your Tester can identify and automatically read the Sensor configuration This technology provides Getting Started Sensor Setup Improved results from detailed calibration information Reduced configuration time without manual data entry Sensor calibration tracking with the last calibration date stored electronically Compatible Sensors It is highly recommended to use a Fluke Triaxial Sensor with the Tester Using a Sensor other than a Fluke Triaxial Sensor will result in misleading diagnoses The Tester is compatible with single axis Sensors Caution Non Fluke triaxial Sensors are not compatible with the Tester How to Connect the Fluke Sensor To connect and set up a triaxial Sensor 1 Attach the cable to the Sensor and tighten the threaded cable sleeve See Figure 3 3 Connect the cable to the Tester and tighten the threaded cable sleeve 3 7 810 Users Manual Sensor Care and Handling Caution e To prevent damage to the piezoelectric element inside the Sensor do not drop A faulty Sensor significantly affects the diagnostic quality e Do not pull or force the cable while attaching or removing the Sensor e
10. 25 810 Users Manual Sensor Orientation Consistent Sensor orientation is critical to ensure repeatable data and consistent diagnoses over time The Tester uses a triaxial Sensor that combines three transducers into a single housing These three transducers simultaneously measure the vibration data from three axes or directions e Axial A e Radial R e Tangential T The axes are oriented to the drivetrain shaft and vary depending on the horizontal or vertical orientation of the drivetrain See Figure 4 2 Note If you define the Sensor orientation incorrectly in the user interface the diagnostic engine is unable to associate the vibration signals with the correct axes The result is a false diagnosis from the Tester 4 26 A Axial R Radial T Tangential gbk08 eps Figure 4 2 Axes Orientation The Tester uses the machine driveshaft as the common reference point You must set the orientation of the Sensor cable as either parallel or perpendicular to the driveshaft Sensor Mounting The Tester s diagnoses are largely dependent upon the quality of vibration signal it receives from the machinery under test The method used to mount a Sensor to the machine directly affects the quality accuracy and range of the signal see Figure 4 3 In general permanent mounts such as stud or adhesive mount yield the best results These are best for machines that e run at high speeds and frequencies e have a drivin
11. Dial to highlight the value Or use Move Cursor to highlight the value 4 Push the Dial to select the value To delete a character use Delete Character Push Done to go back to the Machine Setup wizard Coupling Information If the machine consists of a driven component coupled with a motor select No to the previous option Options for the closed coupled machine appear based on the selection you make Operation 4 Machine Setup Transmission with Closed Coupling Table 4 3 is a list of the options for a transmission with a closed coupling Table 4 3 Closed Coupling Transmission Options Selection Option Action Option Action Description Centrifugal Number of vanes pump optional Gear pump ee bk op This is optional information Scroll and select Motor Fan the driven Number of blades Numeric Push Keyboard to access directly component that optional keyboard the numeric keyboard Enter bolted to Centrifugal connects to the entry the appropriate number for compressor motor driver Number of compressor the option Cntfgl Comp vanes optional Screw lobe Number of teeth lobes pump optional Note Vanes gear teeth screw teeth pistons and fan blades generate distinct vibration signatures Enter the correct number for proper diagnosis 4 9 810 Users Manual between components Table 4 4 is a list of the options for Transmission without Closed Coupling EN a transmission without a closed coup
12. Operation 4 How to Measure Vibration Measure Tips gbk59 bmp 11 Use the Dial and select the alignment of the Sensor cable as it relates to the machine driveshaft The red line or dot on the screen graphic represents the driveshaft After you select the orientation the measurement screen appears 4 33 810 Users Manual Table 4 17 is a list of the Measurement screen functions Table 4 17 Measurement Functions Change Displays the Re orient Sensor and Relocate Sensor options e Re orient Sensor Sensor Orientation screen appears Change the orientation FAN Press F3 to take measurement Measure Next E S E gew Kee Relocate Sensor Sensor Change Tips Measure Location HbkEO bmp Placement screen appears Change the Sensor position Note The vibration from a drivetrain may change depending on the load and ambient temperature Tips Measure Displays information and tips for taking of the motor You must finish a measurement Measure Take measurement from the selected within 30 minutes If not the Measurement Timeout message appears and redirects you to select the Sensor orientation and location Next Move to the screen where you can select Location the next location to place the Sensor on the drivetrain Exit to the Startup screen location 4 34 12 Push Measure to measure from the selected location The Tester checks for the Sensor cable connection If the connection is good the T
13. SC 5 gbk114 bmp 5 35 810 Users Manual To zoom in and zoom out the time waveform 1 Click on the waveform image 2 Rotate the scroll button of the mouse To change the units 1 Click the X axis label 2 Click the Y axis label To go back to the View Diagnosis menu click 5 5 36 Spectra A 2 dimensional frequency plot or spectra is available for each test location The plot compares the axial tangential and radial measurements To open the spectra window 1 Click on the location of interest 2 Click Spectra on the right side of the pane The Spectra window opens The High range or wide range of frequency is within a spectrum of 0 100X The Low range or narrow range of frequency is within a spectrum of 0 10X To zoom in and zoom out the data plot 1 Click on the waveform image 2 Rotate the scroll button of the mouse To change the units 1 Click the X axis label 2 Click the Y axis label Viewer Software 5 View Diagnosis Double click to see full size spectra High range Low range R Ta a Di 20 0 2 0 Gi 70 mm 16 110 Orders gbk109 bmp To go back to the View Diagnosis menu click 5 5 37 810 Users Manual 5 38 Chapter 6 Maintenance gd OCG TOM EE ET EE EE NE ERE How to Clean STN Battery len E EN External SD Memory Card Installation Vibration Tester Upgrades E How to Troubleshoot ccc cceccceecceeeeeeeece cece eeseeeseeeeeeeeseeeseeeeseeesaee
14. before you take a measurement If a single axis Sensor is detected the Tester asks for the sensitivity of the Sensor 5 Input the sensitivity value of the Sensor with the keyboard Measure Tips 6 If you push Select the Sensor type selection screen appears gbk55 bmp Once the Sensor is selected a new screen appears with the available options for the orientations and locations 4 30 7 Select New orientations locations The Sensor Placement screen appears Rotate dial for FIRST placement Measure Tips Enter gbk56 bmp 8 Rotate the Dial to select the location for the first Sensor placement Locations are shown above the drivetrain image The time available for taking measurements is shown in the top right side of the display Operation 4 How to Measure Vibration Note The vibration from a drivetrain may change depending on the load and ambient temperature of the motor You must finish a measurement within 30 minutes If not the Measurement Timeout message appears and redirects you to select the Sensor orientation and location 4 31 810 Users Manual 9 Push Enter to select the location The Tester Table 4 16 Sensor Placement Functions Change Go back to the previous screen to change the Sensor location Measure Display information and tips for taking Tips measurements Displays the Sensor Orientation screen Exit to the Startup screen display shows that the Sensor is locat
15. for further guidance on sensor locations 6 Why is sensor orientation important The tri axial sensor provided with the Tester can collect vibration signals from three different axes simultaneously The orientation setup in Frequently Asked Questions FAQs Measurement the Setup routine helps the Tester properly correlate vibration signals to each of the three axes Mounting the sensor in different locations and even changing the orientation by 90 degrees can cause a change in the directional signal picked up from one channel of the sensor Therefore it is critical to ensure the sensor orientation setup in the Tester matches the actual orientation of the sensor as placed on the machinery How do I orient the sensor The Tester uses the driveshaft depicted as a thick red line in the display as the primary frame of reference Orient the sensor to the driveshaft using the sensor cable where it exits from the sensor telling the Tester whether the cable is parallel or perpendicular to the shaft Quick Tip The first time you take a measurement draw or paint a line on the machine indicating sensor measurement location with an arrow indicating sensor orientation This will aid in ensuring the consistency of future measurements Will the diagnosis be impacted if cannot reach all the measurement locations A 5 810 Users Manual 10 You need to take at least one measurement from each component in the drive
16. in the Tester discern different fault conditions The motor nameplate or manual also lists the running speed If an ac motor uses a variable frequency drive VFD it operates under a varying load that influences the vibration signal It is important to obtain the correct RPM using a tachometer Or refer to the frequency on the motor controller label For consistent diagnoses over time it may be necessary to reduce or increase the load on the motor to match the load from previous measurements Measuring VFDs requires entering RPM at the time of measurement instead of relying on RPM values in the Machine Setup due to variable loads To obtain an accurate RPM value use the Tachometer provided with the Tester or obtain the frequency value from the drive controller itself To convert the frequency value to RPM calculate Hz 60 RPM Horsepower HP or kilowatt kW input is required for the diagnostic system to identify the number of measurement locations Table 4 2 is a list of the options for the motor input Table 4 2 Motor Input Options Select motor type AC motor with VFD Enter Speed in RPM Enter nominal HP US or Enter nominal kW metric Motor mounted Motor bearing type Motor is detached from drivetrain AC DC No RPM Entry screen Numeric keyboard entry Horiz Horizontal M Vert Vertical M Roller Journal Yes No Operation 4 Machine Setup Select the motor type of the machine un
17. kHz to 50 kHz Dynamic Range rrnrrnnnnnnnrnnnnnrrrnnnnrrrnnnnrrrnnnnsnnee 128 dB Signal to Noise Ratio aaannnaanneeaeneeeee nennen 100 dB FFT Resolution e gekbenieksrbii ges eusEuk smuss mn 800 Spectral Windows nnaeneeeneeneeaereeenerrree rrene renne Hanning Frequency Units rrrrrnrrornnrrrrnrrrrnnnnonnnnnnnnnnnnnnnr Hz orders cpm Amplitude Unts in sec mm sec VdB US VdB Europe Non Volatile Memor SD micro memory card 2 GB internal user accessible slot for additional storage 2 3 810 Users Manual General Specifications Ee 7 30 in x 2 76 in x 10 52 in 18 56 cm x 7 00 cm x 26 72 cm Weight with batter 4 2 Ibs 1 9 kg DENN HH va VGA 320 x 240 Color 5 7 inch diagonal TFT LCD with LED backlight Input Output Connections Triaxial sensor Connechon 4 pin M12 Connector Single axis sensor connection rrrrrrnrrernnnrernn BNC Connector Tachometer connection rrnrrrrnnnrrrnnnrnnnnnnnnnnrr Mini DIN 6 pin Connector PC connection uasassmqsemsem nemnd mshl Mini B USB 2 0 Connector Battery Battery NPE aa edere Lithium ion 14 8 V 2 55 Ah Battery Charging me 3 hr Battery discharge time cccccsseeeccsseeeeeneees 8 hr under normal conditions AC Adapter Input voltage rarrrrnnnnvrnnnnvnnnnvnnnnnnvnnnrnvannrnnnnnenn 100 Vac to 240 Vac Input frequenCy ccceececeeeeccseescessesseneessaeess 50 60 Hz Operating System WinCE 6 0 Core O
18. metric system Frequency The number of events that occur within a fixed time period frequency is also calculated as the C 2 reciprocal of time for example one divided by the time interval Frequency is typically expressed in terms of Hertz Hz but can also be expressed as cycles per minute cpm or revolutions per minute RPM when multiplying Hz times 60 It can also be represented as multiples of turning speed or orders where frequency in RPM is divided by the turning speed of the machine Frequency Domain Since vibration exists within the time domain a vibration signal is represented as a time wave form if viewed on an oscilloscope If plotted the time waveform would represent a plot of amplitude vs time If the waveform were transformed to the frequency domain the result would be a spectrum representing a plot of amplitude vs frequency Imbalance A condition on rotating equipment where the center of mass does not lie on the center of rotation Imbalance can severely reduce bearing life as well as cause undue machine vibration Looseness Mechanical looseness can be either of two types rotating and non rotating A rotating looseness is caused by excessive clearance between rotating and stationary elements of the machine such as in a bearing Non rotating looseness is a looseness between two normally stationary parts such as a foot and a foundation or a bearing housing and a machine Misalignment In machines
19. of data collection Hi indicates the High or wide range of frequency within a spectrum i e 0 100X Lo indicates the Low or narrow range of frequency within a spectrum i e 0 10X Running Speed The speed usually expressed in revolutions per minute RPM at which a rotating machine runs It may also be expressed in Hz by dividing RPM by 60 Sensor Transducer or accelerometer whose output is directly proportional to acceleration Piezoelectric elements are most commonly used to produce the Sensor s output Signature The signature usually called the vibration signature is the overall vibration pattern of a machine It is said that the vibration signature contains more information about the machine than any other nondestructive test can discover Spectrum Plural Spectra The plot of the vibration signal s amplitude y axis against frequency x axis also referred to as the vibration signature an FFT or spectral plot Vibration signals can be transformed from the time domain amplitude against time to the frequency domain amplitude against frequency by using the Fast Fourier Transform FFT method A spectra simplifies vibration data interpretation as certain vibration amplitudes can be closely related to the running speed of the machinery The diagnostic technology in the Tester C 3 810 Users Manual identifies the mechanical problems depicted in the spectra and cites the abnormal magnitudes
20. or visible movement If there are no physical indications of failure it is recommended to check the machine setup inputs in the Tester and retake the measurement Improper machine setup incorrect running speed RPM or improper measurement technique may result in an inaccurate diagnosis The diagnostic quality is directly related to the quality and quantity of information provided to the Tester The Tester says slight or moderate but there appears to be extreme vibration levels what should I do There are certain situations like a machine installed on a flexible foundation where excessive vibration can be detected This type of vibration is not necessarily bad but is rather by design It is still recommended to check the machine set up input values and retaking the measurement if there is any doubt with the diagnostic results What are some of the causes of bad data and diagnosis The following will result in poor data collection and inaccurate diagnoses e Improper speed input e Improper machine setup e Thermal transients machine not up to normal operating temperature e Sensor overload most often from not allowing sensor to equalize in temperature prior to collecting data e Improper measurement locations e Taking measurements from a machine that is cycling or surging on and off Confirm machine setup values and take measurements again What should I do when the Tester diagnoses more than five ser
21. perfect alignment occurs when the centerline of two coupled shafts coincide When they do not coincide misalignment exists Angular misalignment is when the centerline of the two shafts intersect but are not parallel Parallel misalignment is when the centerline of the two shafts are parallel but not concentric Mounting Pad Mounting pads bronze or stainless steel can be placed at appropriate measurement locations on machines using an industrial adhesive The triaxial accelerometer is attached to these pads for data collection The pad ensures a good transfer of vibration data to the transducer by providing a strong and consistent mounting location Orders With regards to rotating equipment orders are multiples or harmonics of the running speed or associated reference component For example 1X means one times running speed Piezoelectric Element Any transducer sensor that uses a piezoelectric substance as an active element Examples are force transducers accelerometers pressure transducers and phonograph pickup cartridges Radial One of the three vibration axes Radial Tangential and Axial the radial plane represents the direction from the transducer to the center of the shaft on rotating equipment For typical horizontal machines radial equals the vertical axis For horizontal machines radial refers the horizontal axis upon which the accelerometer is attached Glossary C Range Frequency Frequency range
22. sees ee Stant Ne EE ES EM Compatible Sensors ci scscencccns accesses centeeeectebtcd oxesd das edeaeiedonndscebeceeeiebsnantdancdeciied lt ectsies How to Connect the Fluke Sensor nsnsnnnnsnnnesnrnesrrrrsrrersrrresrrrrsrrrrsrrrrsrrresrrrrene Sensor Care and Handling nnnonnnnannnneaneoennensnrensrrensnrrrsnrrrsnrrrsnrrrsnrersnrersnrrrsnrenne Tachometer Getunp How to Measure RPM with the Tachometer Laser Safety Precautions cccccsccccsseccceeececceescecseeceecescecseueeessuecessaueeesseeessaaes How to Access Hein Instrument Eeer TT AE EE Clear MEMON EE 810 Users Manual 3 2 Getting Started 3 Introduction Introduction This chapter helps you to understand and become familiar with the user interface connections and accessories Navigation and User Interface Figure 3 1 shows the front panel of the Vibration Tester Table 3 1 lists the front panel controls and their functions gbk02 eps Figure 3 1 Front Panel 3 3 810 Users Manual Table 3 1 Front Panel hem Sal Desernon Olo Turns the Tester on or off Shows the Self Test Settings and Clear Memory functions Turn the Dial to move the cursor highlight on the screen Push the center of the Dial Enter to make the selection Shows the Machine Setup options Set up new Machine Copy Machine Setup Change a Machine Setup Shows the Machine Setups k SC er Sc _ available for measurement After the CRE
23. the Memory adr MACHINE SEMP Push to access the measurement records These Peet ew By Macnine Se pe rede sorted by the Machine Setup Use the Dial to records are sorted by Machine Setup measurement date and last diagnosed machine highlight a specific setup 09 03 2009 Ce D Pr 09 03 2009 C 26 DM Enter gbk68 bmp gbk69 bmp Table 4 23 is a list of the softkey functions for the Existing 1 Use the Dial to scroll through and select the Machine Setup screen required option 2 Push Enter to select the option 4 45 810 Users Manual Table 4 23 Existing Machine Setup Functions Softkey Function 09 02 2009 Back Go to the previous screen Delete Delete a Machine Setup Edit a Machine Setup For more details about Machine Setup see Machine Setup section Edit Setup View the measurement details measured date and time and diagnosis For more i gbk70 bmp SES details about diagnosis see How to Diagnose Table 4 24 is a list of the softkey functions for the Memory screen Exit Exit to the Startup screen f Table 4 24 Measurement Date Functions View by Measurement Date Select View by measurement date to view the records Softkey Function by the recorded date Go to the previous screen View the machine name with date and time of measurement For more details about measurement see How to Measure Vibration Exit to the Startup screen iN 46 Operation 4 How
24. to Access the Memory 1 Use the Dial to select a date or push View to Table 4 25 is a list of the softkey functions of View by see the machines measured on that date Measurement date and time screen Table 4 25 View by Measurement Date Functions Go to the previous screen Delete the measurement details 09 03 09 03 55 01 PM 09 03 09 03 47 52 PM Diagnose the measured data For more Diagnosis details about diagnosis see How to Diagnose Exit to the Startup screen gbk71 bmp 2 Scroll and select the machine with date and time 4 47 810 Users Manual View by Last Diagnosis Select View by last diagnosis to view the last diagnosis recorded by the Tester See Table 4 20 for a list of the softkey functions for the Diagnosis Faults screen M 09 03 2009 04 00 PM Serious Motor Free End Bearing Wear Moderate Motor Drive End PS gbk65 bmp 4 48 Chapter 5 Viewer Software Mo NNN System Requirements rrrrnnrrnnnnnrennnnnrevrnnnrnvnnnnennnnsrennnnsnennnsnennnnsnennnnsrennnssennnnsnennnnsee TG 11 00 EE Install the Viewer Software esesesserernernsrerrerrerrsrrnrerrerinrinrerrurinrtnrerirrnrenrerrerrnrennee Microsoft Net Framework 20 Microsoft Net Framework 3 5 SP1 rrnnnnnnnnrenanennnrnnarennnennernnanernnennnrnnnnennnennsennusennne Microsoft SQL Server 2005 Express rrrrarrnrnnrrnnarenranrrrnnrnrnnnennnnenrnnenvnnnennanennnsennnn Micr sott ActiveSync EE Microsoft SQL Ser
25. 3 Choose the setup from the Machine Setup name dropdown list Viewer Software 5 Preferences Filter by Tester ID Machine ID VibrationTesteri TST 9 1 2009 7 38 11 PM Fault description Fault severity Measurement date Motor Drive End Bearing Wear Extreme 09 01 2009 19 44 21 Fan Imbalance Serious 09 01 2009 19 44 21 No problems detected Serious 09 01 2009 19 44 21 Fan Drive End Looseness Serious 09 01 2009 19 44 21 No problems detected Serious 09 01 2009 19 44 21 Motor Free End Bearing Wear Serious 09 01 2009 19 44 21 te ee Me ee ele pS an foe Joos GR AG ai gbk98 bmp 5 23 810 Users Manual 4 Choose the Measurement IDs The Fault description Fault severity and Measurement Date show in the fault list 5 Click ra A dialog to save the PDF file opens 6 Save the PDF file A dialog to open the file shows on the display 7 Select the file and click Open 5 24 Machine Setup With the Viewer software you can configure the Machine Setups on the PC and then export to the Tester The setup sequence in the Viewer software closely follows that of the Tester Note See Operation for complete instructions about Machine Setup 1 Click Machine Setup The Machine Setup submenus show in the window Viewer Software 5 Machine Setup Machine Name Drive Train Setup Motor Input gbk99 bmp 9 25 810 Users Manual Set Up a New Machine You can make a new Machine Setup with t
26. Allow the Sensor 10 seconds to warm up before data collection e Make sure that all cables are free from any rotating parts of the machine e Always disconnect the Sensor cable from the Tester when not in use e Always place the Sensor in the softcase pouch when not in use gbk07 eps Figure 3 3 Sensor Setup and Connection 3 8 Tachometer Setup During the Machine Setup procedure you have to enter the speed RPM revolutions minute of the rotating machine under test If the RPM is unknown you can use the non contact type laser Tachometer to measure the RPM Note Fluke recommends the use of a Tachometer for variable frequency drives VFD to determine the running speed under varying load conditions How to Measure RPM with the Tachometer To make a Tachometer measurement 1 Attach the Tachometer to the 6 pin DIN connector on the Tester See Figure 3 4 A Warning To avoid injury when attaching reflective tape to the machine stop the rotating machine Attach a piece of reflective tape onto the shaft or other rotating part of the machine Restart the machine and wait until it reaches its normal operating conditions 2 Aim the laser beam towards the attached reflective tape 3 Hold the Tachometer firmly and steady Getting Started 3 Tachometer Setup gbk06 eps Figure 3 4 Tachometer Setup and Connection When the RPM entry screen appears on the display the power button on the Tachometer lights to ind
27. Click to import the diagnostic data from the Tester to the Viewer software A prompt shows when the import is done Diagnostic data successfully imported 7 gbk94 bmp 7 Click OK Note The diagnostic data imported from the Tester is view only You cannot diagnose a machine with the Viewer software Export Diagnostic Data You can export the diagnostic data in the computer with the Export Diagnostic Data submenu Then you can send the exported file to a consultant for additional Note l analysis To back up the diagnosis data Click the list header to put the items in ascending or descending order by date 1 Click Export Diagnostic Data The Export 5 Click the checkbox before the Setup name to Diagnostic Data pane shows on the right side of choose a Machine Setup 5 19 810 Users Manual 5 20 the window The pane list includes the Setup Name Tester Serial No and Measurement date Note Click the list header to put the items in ascending or descending order by date Select date 06 17 2009 a apen EZ Setup name Tester serial number VibrationTester1 VibrationTester1 VibrationTester1 Measurement date 09 01 2009 22 23 28 09 01 2009 19 38 11 09 01 2009 19 44 21 gbk95 bmp 2 Inthe Select Date field fill in the Start Date and the End Date Or click 15 and use the calendar to click on the date 3 Click the checkbox before the Setup name to choose the data
28. D 1 e Under the Measurement ID you can find the Measurement location the Time Waveform and the Spectra for that location ERR e wl Tester Name 5 Tester ID Measurement ID l gbk106 bmp Measurement Location 5 Fill in the Start Date and the End Date Or click and use the calendar to click on the date This filter shows the list of measurements made in this time period 6 Inthe Select the severity field click the severity gbk105 bmp level as Extreme Serious Moderate or Slight This filter shows a list of the faults with that 3 Click Clear Filter to remove the filter selections severity level and set to default 7 After selecting the filter options click Filter 5 32 With any measurement selection the View Image button appears You use the View Image button to add the Thermographic image to the diagnosis data of a measurement To add a Thermal or jpg image 1 Click View Image A browse dialog box opens View image 2 Click Browse gbk107 bmp Viewer Software 5 View Diagnosis Find the image JPEG or IS2 image format within the file structure Click Upload to add the image to the diagnosis data of the selected measurement The Drive Train field shows the illustration of the tested machine The CitedPeaks Details field shows the Faults from the Machine Click the drop down arrow on the Fault to see each cited peak and its Cited Peak number Bearing Axis Axial Radial or Tangen
29. M gbk46b bmp 2 Select the Change a Machine Setup option The screen shows a list of the saved Machine Setups 4 22 LI 09 03 2009 11 54 AM gbk112 bmp Or push Saved Machines in the startup screen to view the saved Machine Setups Use the Dial to select a Machine Setup When the Machine Setup is highlighted push Edit Setup The Machine Setup screen appears and you can edit the settings Editing the settings is similar to creating the Machine Setup for the first time Refer to the Machine Setup section for more information about the Machine Setup settings Once you edit the machine settings the Change Machine Name screen appears Operation 4 Machine Setup Table 4 15 Change Machine Name Functions Go to the previous screen Page Go to the Machine Setup screen to review the selections and inputs made in Machine Setup wizard Previous Review Edit Save the Machine Setup with new Done l Page Summary Done Name xi settings gbk50 bmp l Displays alphanumeric keyboard to l l Edit Name Table 4 15 describes the softkey functions for the Change edit the machine name Machine Name screen l Exit to the Startup screen Note You can create a Machine Setup and transfer it to and from the Tester with the Viewer Software For more information see Chapter 5 Viewer Software Review Summary 4 23 810 Users Manual Before You Measure Sensor orientation is critical to ensure
30. MEJ at anytime to view specific Help for the current task The Help for the Tester includes pages for frequently asked questions FAQ a glossary and troubleshooting Measurement FAQ Diagnosis FAQ Glossary Troubleshooting Enter gbk23 bmp Getting Started 3 How to Access Help Instrument Setup Push or the Instrument Setup softkey to display the Self test Settings and Clear memory options 09 03 2009 01 54 PM Press Enter to start self test gbk25 bmp Use the Dial to highlight an option Push the Dial or Enter F3 softkey to select that option 810 Users Manual Self Test The Self test option tests the internal modules of the Tester When you select the Self test option the Tester runs a test module and then displays the self test results as pass or fail 10 01 2009 05 44 PM Passed self test Done gbk26 bmp Push the Done softkey to go back to Instrument Setup Note If the self test fails contact Fluke Service 3 12 Settings To edit the Tester settings in Table 3 4 select the Settings option Three pages of settings are available LI 09 03 2009 11 12 AM Power line freq 50H2 60H Date format m d y Date 09 o3 20094 Time format 12Hr Time 10 Enter gbk28 bmp Note Before you take a measurement make sure the power line frequency is set correctly Getting Started 3 Instrument Setup Push the Next Page softkey to move down the scre
31. SOS CICA ONS Lausanne eden nunbnide Tachometer Specifications ccccccescccseeceeececeececeeeeseeceeeecessecessueeesueeeseeeesseeetseeees Viewer Software Requirements n nnnennnennnennnrrenninnnirerrrsrrrnrrrsnrrnrrrenreenrrnnrnerrnennn 2 1 810 Users Manual 2 2 Specifications 2 810 Vibration Tester Specifications 810 Vibration Tester Specifications Specifications are subject to change without notice Diagnostic Specifications Standard Fault Detecthon ee Unbalance Looseness Misalignment and Bearing Failures Analysis TOP morener eee eels Motors Fans Blowers Belts and Chain Drives Gearboxes Couplings Centrifugal Pumps Piston Pumps Sliding Vane Pumps Propeller Pumps Screw Pumps Rotary Thread Gear Lobe Pumps Piston Compressors Centrifugal Compressors Screw Compressors Closed Coupled Machines Spindles Machine Rotational Speed Range 200 RPM to 12 000 RPM Diagnosis Details rrrrrrrnrnnrrrnrnnnrrrrnnnnrrrnnnnnnnrr Fault Severity Slight Moderate Serious Extreme Repair Details Cited Peaks Spectra Electrical Specifications RANING RE EE rT Automatic AID Converter 4 channel 24 bit Usable Bandwidth uk 2 Hz to 20 kHz STP Lave 51 2 Hz Digital Signal Processing Functions Automatically configured anti alias filter High pass filter Decimation Overlapping Windowing FFT and Averaging Sampling Rate rrrnnrnnronnnnnrrvnnrnnrernnnnrrrnnnnrrennnnnr 2 5
32. Scroll and select the number of pistons l through 12 optional 4 13 810 Users Manual Blower Table 4 8 is a list of the blower options Table 4 8 Blower Options for Driven Components O omen sen veseo O O Select the bearing type in the blower Driven component bearing ln omg Number of blower lobes eo Scroll and select the number of blower lobes optional Spindle Only single or simple shafts can be analyzed with the Tester Transmission Component trains with beveled gears where the shaft changes If you select the component as Gearbox Belt drive or direction at a 90 angle between components Chain drive the Setup Wizard shows the options for the If selecting the shaft speed method for single speed transmission component changers it is critical to use the same method manual or tachometer on both input and output shafts Gearbox To diagnose gearbox faults properly it is important to Table 4 9 is a list of the gearbox options Depending on characterize the gear ratios used The Tester accepts any the known components more options appear for the of three possible methods shaft speeds gear tooth details counts or gear ratios The Tester cannot analyze drive 4 14 Operation 4 Machine Setup Table 4 9 Gearbox Options for the Transmission ae Omen Action osten omr Gearbox Roller Roller Select the gearbox bearing E bearing type Number of 11 s and select the speed number of speed chan
33. UYER S SOLE AND EXCLUSIVE REMEDY AND IS IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE FLUKE SHALL NOT BE LIABLE FOR ANY SPECIAL INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES OR LOSSES INCLUDING LOSS OF DATA ARISING FROM ANY CAUSE OR THEORY Since some countries or states do not allow limitation of the term of an implied warranty or exclusion or limitation of incidental or consequential damages the limitations and exclusions of this warranty may not apply to every buyer If any provision of this Warranty is held invalid or unenforceable by a court or other decision maker of competent jurisdiction such holding will not affect the validity or enforceability of any other provision Fluke Corporation Fluke Europe B V P O Box 9090 P O Box 1186 Everett WA 98206 9090 5602 BD Eindhoven U S A The Netherlands Table of Contents Chapter 1 ee EEN Introduction Features How to Contact Fluke Rotating Equipment Tachometer Heat Sink Ee Unpack and Inspect Storage SI at A A REE EEEE A PAE A A E E E A A E A E T ET Accessories 810 Users Manual 2 PN E 810 Vibration Tester Specifications ccc ccccccecccceececeeceeeeeeeeeeeeseceseueesseeeeseeeesaeeesseees Diagnostic Specifications 00nneoenneoennenenneoenneornrrrrrrrrrrrrrrnrrrrnrrrrnerornrrrrnrrosnerreneee Electrical Specifications rrrarrrro
34. Velocity Velocity is the rate of change in position measured in distance per unit of time When measuring vibration signals velocity also represents the rate of change in displacement and is expressed in inches in or millimeters mm per second VFD Variable Frequency Drive A VFD is a system for controlling the rotational speed of an alternating current AC electric motor by controlling the frequency of the electrical power supplied to the motor Vibration Vibration is the oscillation of a point an object or a part of an object around a fixed reference or rest position An object can vibrate as a unit in which case it is called whole body vibration or as is usually the case an object can vibrate in a complex way where it deforms and different parts of it vibrate at different frequencies and amplitudes
35. YS MENE NE oe ee elle anon selection of a Machine Setup the screen above each softkey continue with the measurement How to Use the Dial screens The Dial has multiple functions Turn the Dial clockwise or Shows the completed Machine counterclockwise to move the cursor or highlight Push Setups with measurements that are the Dial to make a selection available for diagnosis After a How to Use the Function Softkeys baad a E Along the bottom of the display a row of labels shows the J available functions Push a softkey Fi through Saves the parameters for the Tester PS TL below the display label to start that function EE Table 3 2 lists the navigation softkeys and their function 6 Shows the Machine Setups and diagnoses in Tester memory From the Startup screen shows the 7 INFO Help menu For other screens shows Help for the current screen A 3 Table 3 2 Navigation Softkey Functions FTEVIOUS PAUE View the previous next screen I Next Page Select the highlighted function Or push the Dial to select the same function Back Go to the previous field or screen Move the cursor one space to the left Delete Delete a character Character Exit Exit from current display Save settings in current display Done Save keyboard entries Also you can use the front panel buttons along the right side of the Tester to go directly to a top level menu Note When the beeper is on a short beep sounds for
36. ails amplitude indicates the magnitude of each cited peak in velocity terms Axial One of the three vibration axes Radial Tangential and Axial the axial plane is parallel to the centerline of a shaft or turning axis of a rotating part C 1 810 Users Manual Balancing Resonance Speed s A rotating speed that corresponds to a natural resonance frequency Balanced Condition For rotating machinery a condition where the shafts geometric centerline coincides with the mass centerline Balancing A procedure for adjusting the radial mass distribution of a rotor so that the mass centerline approaches the rotor geometric centerline Blocking The installation of a permanently affixed mounting block is Known as blocking a machine Cited Peak An abnormal vibration magnitude level identified or cited by the Fluke 810 diagnostic engine Cited Peaks are marked with red in the Tester and in the Viewer Software Each fault diagnosed can be related to several cited peaks CPM Cycles per minute Cycles per minute is a measure of the number of times a particular event occurs within a one minute period Used as the horizontal axes of the spectra and time waveform plots within the Tester Displacement When measuring machinery vibration displacement represents the actual distance the vibration causes the part in question to move It is measured in thousandths of an inch mils in the English system and in millimeters mm in the
37. an 40 inches 101 6 centimeters For motors with less than 40 HP 29 8 kW and 40 inches 101 6 centimeters length one measurement is sufficient For optimum diagnostic quality measure at each bearing location whenever possible Multiple measurements will improve the diagnostic quality You need to test all the components but not necessarily all the possible Sensor locations on each component Vibration transmits easily through a machine and it will be picked up from each location To measure machine vibration with the Tester 1 Push measure The Measure screen displays to show the saved Machine Setups ready for measurement 2 Use the Dial to select the required Machine Setup 3 Push Enter to select the saved Machine Setup Operation 4 How to Measure Vibration gbk51 bmp If the drive train includes a VFD or dc motor you need to verify RPM in the next screen If not the Tester automatically detects and configures the settings for the Sensor Push Continue The RPM Entry screen appears for dc motors and machines with variable frequency drives You can retake the RPM measurement if necessary or push Skip The Tester configures the settings and detects the Sensor 4 29 810 Users Manual Note 09 03 2009 03 35 PM Because the current running speed is so critical for correct diagnosis it is a best practice to use a Tachometer on VFD motor controllers Or refer to the frequency on the motor controller label
38. at or Metric from the first drop down list Next select the measurement unit from the second drop down list Click to save changes Click to go to the Viewer software Home page Upgrades Periodically upgrades are available for the Tester Contact Fluke for upgrade availability If you have registered your Tester purchase Fluke automatically sends you an upgrade notice For complete instructions on how to do an upgrade see Maintenance Data Transfer The Viewer software interface lets you easily move data and files between the Tester and a computer You can e Import the Machine Setup from the Tester to the Viewer software e Export the Machine Setup from the Viewer software to the Tester e Import the diagnostic data from the Tester to the Viewer software for enhanced views of the data e Export diagnostic data e Export the fault data to a PDF file Note You must connect the Tester to a computer to see the Transfer menu options The Device Connectivity field shows the connection status and the file path See PC Connections for the instructions on how to connect the Tester to a computer To transfer data 1 Click Transfer The Transfer screen and submenus show on the display Import Machine Setup Select date 10 01 2009 12 14 41 PM 10 01 2009 01 38 08 PM 10 29 2009 02 17 32 PM 10 29 2009 03 06 59 PM 09 03 2009 05 42 38 PM 09 03 2009 05 43 34 PM Record status Viewer Software Mo
39. atible Vibration Limibuvauqsuuveceavemsnsmumsngaasnemissiev 500 g peak SNOCK LIM vv4v4v474244e4ee4veve de 5000 g peak Electromagnetic Sensitivity Equivalent g 100 ug gauss SEANG easpa T AE Hermetic Temperature Range 58 F to 248 F 50 C to 120 C 7 2 5 810 Users Manual Tachometer Specifications Dimensions eene rreerrarrrerrrrrnrrrrene rrene 1 125 in x 4 80 in 2 86 cm x 12 19 cm Nerve 3 4 oz 96 gr with cable FV AA Powered by 810 Vibration Tester DGLSCUION EE Laser Diode Class 2 RAGE 6 0 to 99 999 RPM Accuracy 6 0 to 5999 9 REM EEN 0 01 and 1 digit 5999 9 to 99999 RPM EEN 0 05 and 1 digit Resolution moskeen 0 1 RPM Effective Range saeenseennsenerrrrerrrrerrrrree rren 0 4 in to 39 27 in 1 cm to 100 cm Response Time rnnnnnnnnnnnnnnnnnnnnnnvnnnnnnnennrnnerennnnnnn 1 second gt 60 RPM COINS E Measure on off transparent button MEET 6 Pin Mini DIN Cable Lengin civics cveissiscieeviatncsuntacovsetieatedccatasiaenes 19 586 in 50 cm Tachometer Accessories Reflective tape fuivissins cuiiriescanvustenssnuhevaisenwaseanntess 0 59 in x 20 67 in 1 5 cm x 52 5 cm Viewer Software Requirements Minimum Hardware 1 GB RAM Operating System rrrnnnnrnnnnrrrnnnrrnnnrnnnnnnnnnnnnr Windows XP Vista Windows 7 2 6 Chapter 3 Getting Started Introduction ene e ne Navigation and User Interface How to Use the DIA UE How to Use the Function Gotftkeys Accessory Connectors aa
40. der test For ac motor type identify the motor as VFD variable frequency drive or not RPM Entry screen appears Use the Tachometer to get the RPM Or if you know the RPM enter the value manually See RPM Entry Push Keyboard to access the numeric keyboard Enter the HP Horsepower or the kW of the motor Identify the motor mounting as horizontal or vertical M Itis important to enter the motor mounting as it affects Sensor orientation Select the bearing type in the motor Different bearing types have distinct vibration signatures Are you testing the motor only If the motor is detached from the drivetrain select Yes 1 The Tester cannot analyze drive trains with beveled gears where the shaft changes direction at a 90 angle between components 4 7 810 Users Manual RPM Entry When an RPM value has to be entered the RPM entry screen opens 4 8 Measure RPM with tachometer A Press button on tachometer to capture RPM Manual Entry gbk20 bmp Use the Tachometer to measure the RPM See Tachometer Setup to set up the Tachometer and measure the RPM After you set the RPM value the Tester goes back to the Machine Setup wizard Or you can manually enter the RPM value as follows Push Manual Entry The Tester displays a numeric keyboard E gt 24567890 E Use dal to select and enter characters Move Delete Cursor Character Done gbk43 bmp 3 To select a character use the
41. dified date 10 01 2009 12 14 41 PM 09 03 2009 05 44 50 PM 10 29 2009 02 17 32 PM 10 29 2009 03 06 59 PM 09 03 2009 05 42 38 PM 09 03 2009 05 43 34 PM Preferences 5 Transfer status KS Not Transferred Not Transferred Not Transferred Not Transferred Not Transferred Not Transferred gbk88 bmp 5 13 810 Users Manual Import Machine Setup You can import the Machine Setups from the Tester to the Viewer software with the Import Machine Setup submenu To import the Machine Setups Select date 06 17 2009 e 09 17 2009 m Setup name 09 02 2009 11 44 32 09 02 2009 17 13 32 09 02 2009 17 14 23 09 02 2009 17 15 03 09 02 2009 17 16 17 09 02 2009 17 17 11 Record status 1 Click Import Machine Setup The Import Machine Setup pane shows on the right side of the window By default the Import Machine Setup option is selected when you click the Transfer menu Modified date 09 02 2009 11 44 32 09 02 2009 17 13 32 09 02 2009 17 14 23 09 02 2009 17 15 03 09 02 2009 17 16 17 09 02 2009 17 17 11 Filter Transfer status Ki Not Transferred Not Transferred Not Transferred Not Transferred Not Transferred Not Transferred gbk89 bmp Viewer Software 5 Preferences 2 Inthe Select Date ned Lin the Start Date and Note the End Date Or click 15 and use the calendar You cannot select a Machine Setup after it is to click on the date transferred Ch filter a nese eine l l 6 Click
42. e Tester If the problem continues contact the Fluke Service Tester does not operate Center for technical support 6 8 Appendix A Frequently Asked Questions This appendix is a compilation of the most frequently 3 Why is RPM critical to receiving a proper asked questions about the 810 Vibration Tester More diagnosis information about the Tester is available at www fluke com Entering an accurate running speed RPM is critical to receiving a proper diagnosis An FAQs Setup accurate running speed helps the Tester 1 Can I estimate values RPM hp gear ratios accurately discern different fault conditions etc when setting up the machine or must I To obtain an accurate RPM value on a variable provide exact information speed drive use the laser tachometer and reflective tape provided with the Tester or obtain the frequency value from the drive controller itself To convert the frequency value to RPM calculate the following 2 How many characters can I use to create a Hz 60 RPM machine name In order to provide a proper diagnosis the user should provide data that is as accurate as possible The maximum machine name length is 15 characters A 1 810 Users Manual Diameter driver pulley sheave _ RPM driven pulley sheave 4 On belt or chain driven components how can I estimate output RPM when I am unable to obtain a tachometer reading Obtaining the RPM value using the laser tachometer is t
43. e computer to the Tester Download the diagnosis data from the Tester to the computer Export diagnostic data Export the fault data to a PDF file Machine Setup Setup a new machine View a Machine Setup Make a copy of a Machine Setup Change a Machine Setup Remove a Machine Setup Export a Machine Setup to a PDF file View Diagnosis e View diagnosis e View faults recommendations and cited peaks of a measurement e View spectra by location and by cited peak Preferences e Change application settings e Upgrade the application and firmware View online help 5 10 Viewer Software 5 Preferences Preferences Application Settings You can change the display language date format and ar ETAGER EES MENN O OPENA SELE time format with the Application Settings To open the Application Settings pane 1 Click Application Settings The Application Settings pane shows on the right side of the window By default Application Settings show when you click the Preferences menu gbk86 bmp gbk87 bmp 810 Users Manual Table 5 2 is a list of the Application Settings Table 5 2 Application Settings Description Select Select a language from the drop down language list Select date Select the date format as mm dd yyyy format or dd mml yyyy from the drop down list Select time Select the time format as 12Hrs or format 24Hrs from the drop down list Select unit Select the measurement system as US form
44. ed b Press F3 for sensor orientation Measure Change Tips Enter gbk57 bmp Table 4 16 is a list of the softkey functions for the Sensor Placement screen Is sensor located on Top Bottom Measure Tips gbk58 bmp 4 32 10 A Top Bottom Side or End selection is for horizontal mountings A Front Back Side or End selection is for vertical mountings For vertical mountings the first time you take a measurement decide which side of the motor will be called the front and back Mark the motor accordingly for use in future measurements Use the Dial to select the correct position of the Sensor at that location Top Bottom Side End or Front Back Depending on the Sensor orientation selection another screen appears The Tester uses the driveshaft depicted as a thick red line in the display as the primary frame of reference Orient the Sensor to the driveshaft using the Sensor cable where it exits from the Sensor telling the Tester whether the cable is parallel or perpendicular to the shaft Note The first time you take a measurement draw or paint a line on the machine to indicate the Sensor measurement location Use an arrow to indicate the Sensor orientation If you take measurements at exact same locations and with exact same Sensor orientations you can push Use last orientations locations This will bypass the location and orientation screens and take you directly to the data collection screen
45. elected number of measurements Note Capture and review of time waveform data is useful in advanced vibration analysis but keep in mind that data capture uses a significant amount of memory Captured time waveforms can only be viewed in the Viewer Software not the Tester Scroll and select a unit of measurement as US or metric Also select the units for the vibration amplitude VdB and in sec for US VdB indicates VdB Europe and mm sec for Metric Language Scroll and select a language 3 14 Clear Memory Select the Clear Memory option on the Instrument Setup screen to erase all measurement and diagnosis data A sequence of confirmation messages display ZN Clear me mory gbk31 bmp If you select Yes another confirmation message displays A Are YOU sure gbk32 bmp Select Yes to clear the memory This action erases all stored measurement and diagnosis data Getting Started Instrument Setup 3 3 15 810 Users Manual 3 16 Chapter 4 Operation STUET NNN Create a New Machine Setup cccceccccceccceeceeeeceseececeecesseeceseeeeseecessueesseeeseeeessnees Me DN Motor Input Driver Intormaton RENEE EE E Coupling gk dance 112 9 E Transmission with Closed Couplmg Transmission without Closed Coupling Miche eidele EEE aE EEK E iA ES NNN Transmission Component ET 1010 EA P ha 810 Users Manual 4 2 Copy an Existing Machi ne EN Edit the Saved Machine Getunp Befo
46. en Push the Next Page softkey to move down the screen and edit the additional settings for the beeper backlight and edit the additional settings The last screen also power save time waveform capture and measurement displays the Tester s serial number software version units Sensor calibration due date and Memory remaining Beeper Backlight brightness Power save Backlight duration Time waveform capture Units Previous evt Page Page Enter gbk29 bmp 3 13 810 Users Manual Table 3 4 Tester Settings mme Desorption OO Power line freq Set the ac power line frequency to 60Hz or 50Hz The diagnostic quality of a test depends on the correct selection of the ac power line frequency Time Beeper Set the Beeper as ON or OFF Backlight brightness Set the display brightness as High or Low Power save Scroll and select to set the delay time for the Sleep Mode If no key is pushed during the set time the Tester goes into the sleep mode to save battery power Any key push cancels the sleep mode and resumes normal operation Backlight duration Scroll and select to set the delay time for the display backlight If no key is pushed during the set time the backlight turns off to save battery power The backlight turns on when any key is pushed Time waveform Scroll and select the number of measurements where the time waveform is to be captured The capture Tester captures and stores the time waveform data for the s
47. ent and orientation accurate running speed measurements and answering all optional questions in the machine setup will contribute to higher confidence in the final diagnosis While accuracy can be provided for the Tester s ability to collect data see Electrical Specifications many variables come into play to define a reliable accuracy specification for the Tester s diagnostic capability However in independent testing the diagnostic capability of the Tester is similar to that of an experienced vibration analyst The diagnoses are based on experience with similar machines The Tester is part of an overall decision making process and should be used alongside good judgment and knowledge of the specific machine tested before taking specific repair actions Frequently Asked Questions How should the severity scale be e Slight interpreted How long do I have before failure The severity scale is based on the intensity of the machine fault at the time of measurement It is not an indicator of time to machine failure As conditions change the severity may change even appear to improve for example e Moderate immediately after lubrication However over time conditions will worsen with normal machine wear and tear Time to failure will vary depending on the equipment type age machine load environmental conditions and other variables It is not possible to correlate each severity level with a certain time to failure Follo
48. ery align the battery connector and push the battery into the battery slot 4 Lightly push the battery until it locks into the slot 6 3 810 Users Manual gbk12 eps Figure 6 1 Battery Replacement 6 4 Maintenance 6 External SD Memory Card Installation External SD Memory Card Installation 2 Below the battery find the external SD memory card slot Remove the two screws and the cover Caution see Figure 6 2 Use the SD memory card that Fluke 3 Install the SD memory card into the SD memory recommends for the Tester card slot with the contacts down To install the SD memory card 4 Replace the cover install the screws and 1 Remove the battery see Battery Replacement replace the battery 6 5 810 Users Manual gbk04 eps Figure 6 2 Memory Card Installation Maintenance 6 Vibration Tester Upgrades Vibration Tester Upgrades Periodically upgrades are available for the Tester Contact Fluke for upgrade availability If you have registered your Tester purchase Fluke will send an upgrade notice to you automatically To upgrade the Tester 1 Download the CAB file for the Tester or gbk110 bmp diagnostic engine from the Fluke website 6 Click Transfer to Tester ge CAC LL 7 Click Browse to select CAB file A window Launch the Viewer software application opens for you to browse the CAB setup file Click Preferences The Preferences screen and 8 Find the downloaded CAB file wit
49. ester measures the machine under test The following screen appears when the measurement is complete A Press F3 to diagnose all locations Measure More Tips Diagnose Location gbk61 bmp Operation 4 How to Measure Vibration Table 4 18 is a list of the softkey functions for the Measurement screen Table 4 18 Measurement Complete Functions Displays the options to Re orient and More Relocate the Sensor and Re measure Push the required softkey to perform the specific task Measure Tips Displays information and tips for how to take measurements Diagnose the measurements from a Diagnose l machine Move to the next Sensor location on Next Location the drivetrain Exit to the Startup screen 4 35 810 Users Manual 13 When taking measurements at multiple 15 Push Enter or use the Dial to select Sensor locations push Next Location The Sensor orientation The Sensor Orientation screen Placement screen appears for a second appears placement 16 Select the placement of the Sensor 17 In the next screen select the orientation of the Sensor Rotate dial for SECOND placement Measure Tips Enter gbk62 bmp 14 Rotate the Dial and select the location for the next placement 4 36 DONE H sensor is onlocation2 A Press F3 for sensor orientation Measure Copy Change Tips Last gbk63 bmp Table 4 19 is a list of the softkey functions for the Sensor placement
50. etup values must be correct for valid diagnostic results Note All questions in the Machine Setup Wizard are required to generate a diagnosis unless otherwise labeled optional Including optional information will improve the results of the final machine diagnosis Once you create a Machine Name the Tester starts the Machine Setup wizard and you enter the parameters of the machine under test The Machine Setup wizard displays the options sequentially based on the input you give and organizes the options into these categories e Motor Input Driver e Coupling and Transmission e Driven Components 4 5 810 Users Manual Note e Push Ise to access the on board help for any Machine Setup option e As you select the options the Tester displays a corresponding drivetrain image template at the top of the display The Machine Setup Wizard uses combo boxes A combo box is a combination of a drop down list or list box You can choose from the list of existing options To make a selection gbk115 bmp 1 Push Enter to activate the combo box 2 Rotate the Dial to highlight different options in the combo box 3 Push Enter to confirm the selection Depending on the component you select the options appear for the details of the component 4 6 Motor Input Driver Information Entering an accurate running speed RPM is critical to receiving a proper diagnosis An accurate running speed helps the diagnostic engine
51. g unit that runs at greater than 6000 RPM for example vacuum pumps e include a speed changer gearbox that results in an output shaft speed of greater than 5x the input shaft speed e include an integrated speed changer for example centrifugal compressors Permanent mountings promote more consistent data if tracking machine condition over time The advantages and disadvantages of permanent mounts are as follows Operation Before You Measure Stud Mount Adhesive Mount Magnetic Mount Figure 4 3 Sensor Mounting Options Stud Mounting Stud mounting is typical for permanently mounted 4 gbk11 eps applications A hole is tapped into a flat section of the 4 27 810 Users Manual machinery housing and the Sensor s stud is screwed into the tapped hole Advantages Highest frequency response very repeatable data over time Best diagnostic quality Disadvantages Less practical for walkaround troubleshooting due to time needed to screw unscrew the Sensor from machinery often difficult to tap a hole in the desired measurement location Adhesive Mounted Pads Typically used for permanently mounted applications A thin layer of adhesive is applied to the bottom of the mounting pad and placed on a flat section of the machinery housing The Sensor s stud is screwed into the hole in the mounting pad Advantages High frequency response approaching that of a stud mount without having to tap a hole very
52. ges changes Shaft Push EEE to access the numeric keyboard speeds Enter the shaft EEE in their respective fields Depending on the What is Gear ratios known information Numeric Gr Nr a Neal known scroll and select that keyboard entry g p option Push Keyboard to access the numeric keyboard Enter the number of gear teeth in their respective fields Gear tooth count 4 15 810 Users Manual Next the options for the Driven component show on the Tester screen See Table 4 10 Table 4 10 Driven Component Options eon seen bein Is there a flexible coupling between Configure the setup with or without a coupling between the gearbox and next component gearbox and the coupling Compressor Next component that gearbox is Scroll and select the next component in the drivetrain from the list See Driven Component for the options attached to 4 16 Operation 4 Machine Setup Belt Drive For simple reduction two pulley sheave systems use the formula that follows to solve for the RPM of the driven Obtaining the RPM value using the laser tachometer is pulley the preferred method for determining running speed However the output RPM value can be calculated using simple arithmetic Diameter driver pulley sheave _ RPM driven pulley sheave Diameter driven pulley sheave RPM driver pulley sheave Table 4 11 is a list of the options for the belt drive components Table 4 11 Drive Op
53. he Viewer software The Machine Setup wizard walks you through all the parameters to set up a vibration test As you continue through the setup it is important to have the correct data for each parameter Setup fields will be different when the inputs are different To setup a new Machine 1 Click Setup a new machine The Machine Setup pane shows on the right side of the window 5 26 2 Fill in a name for the machine in the Machine Name field 3 Click the button for the motor type as AC or DC Based on your selection the fields are different as you continue Note See Operation for complete instructions about Machine Setup Viewer Software 5 Machine Setup mh 412 Save and sync Machine Name Enter the machine name maximum 15 characters Drive Train Setup Motor Input Select motor type gbk100 bmp In the Drive Train field a sample image shows Note the Machine Setup progress as the different Before you export the Machine Setup make parameters become known sure that the Tester to computer connection is Click Next to move through all the parameters good Click Finish or 4 to save the Machine Setup A prompt shows when the setup is done 5 27 810 Users Manual Setup a new machine x 7 Successfully created a mew machine I setup MIN gbk101 bmp 6 Click OK 7 Click G A copy of the new Machine Setup is exported to the Tester A prompt shows when the expor
54. he preferred method for determining running speed However the output RPM value can be calculated using simple arithmetic For simple reduction two pulley sheave systems use the following formula and solve for the RPM of the driven pulley Diameter driven pulley sheave RPM driver pulley sheave A 2 5 What happens if optional questions are not answered during the machine setup To maximize the level of diagnostic confidence more information is always better than less Optional information such as the number of gear teeth or number of pump vanes can often be obtained through the component s user manual or direct from the manufacturer Choosing to skip optional questions in the machine setup could potentially result in an overdiagnosis of the component s condition false positive Do gearboxes require any special setup in the Tester To diagnose gearbox faults properly you must enter the shaft speeds gear tooth counts or gear ratios If selecting the shaft speed method for single speed changers it is critical to use the same entry method manual or tachometer on both input and output shafts For two or three speed gearboxes please refer to the gearbox documentation or machine label to determine gear ratios or gear tooth count What kinds of machinery can I diagnose with the Tester The Tester can diagnose most common types of rotating equipment with the exception of turbines centrifuges purif
55. hin the file submenus show on the display structure 4 Click Vibration Tester The Software upgrade 9 Click Transfer to Tester pane shows on NE HAN side or ihe window 10 Restart the Tester Tester upgrades with the 5 Click Browse to select a CAB file for the latest software Vibration Tester A window opens for you to browse the CAB setup file 6 7 810 Users Manual How to Troubleshoot Table 6 1 is a list of problems causes and corrective actions for the Tester Table 6 1 Troubleshooting Symptom Corrective Action Tester does not turn on The battery is fully Connect the Tester battery to the ac adapter connect to a discharged power source and charge the battery If the problem continues contact the Fluke Service Center for technical support Battery charge does not The battery is defective A fully charged battery operates the Tester for 8 hours under hold normal operating conditions Make sure that the battery is charged If the battery quickly discharges replace the battery Contact the Fluke Service Center for a new battery Tester cannot connect The USB cable is not Correctly connect the USB cable See PC Connection with the Viewer connected correctly Software The USB cable is damaged Examine the USB cable for any damage If you find damage relents rad tee Sven Corer spc ate Front panel buttons Push and hold the 1 button to stop the Tester Restart the softkeys do not operat
56. icate that the Tester is ready for RPM measurement 3 9 810 Users Manual 5 Push and hold the trigger button of the Tachometer to start measuring 6 Hold the trigger button until the RPM value settles and displays on the Tester 7 Release the power button to stop measurement 8 Wait for the short beep that verifies the RPM value has been acquired The Tester automatically turns off the Tachometer Measure RPM with tachometer Press button on tachometer to capture RPM Manual Entry gbk20 bmp 3 10 Laser Safety Precautions AA Warning The Tachometer contains a Class 2 laser pointer To avoid eye damage do not point laser directly at eye or indirectly off reflective surfaces Use other than those specified here may result in hazardous laser radiation exposure Do not use Tachometer in a manner not specified in this document or the protection provided by the equipment may be impaired Do not aim the laser beam at people or animals Caution Keep the Tachometer out of the reach of children Do not open the Tachometer The Tachometer has no user serviceable parts When not in use always place the Tachometer in its protective cover How to Access Help The Tester has context sensitive Help With the Help feature you can quickly find additional information while you set up the Tester and make measurements The Help content that shows depends on the current task selection Push
57. iers diesel gas engines and generators See the user s manual for a complete list of equipment However some equipment may be called by another name but could otherwise be setup within the Test For example a simple mixer within a food processing plant may have a drive train composed of a motor coupling gearbox and propeller pump When considering whether a particular piece of equipment can be diagnosed with the Tester break the equipment down into its most basic components and determine whether those components can be tested FAQs Measurement 1 What are the effects of machine load and condition The vibration from a drive train may change depending on the load and the ambient temperature of the motor The one exception to this rule is machines with misaligned driveshafts It is recommended to take vibration measurements when the machine is running ina steady state and at normal operating temperature For instance taking measurements from a machine where the load regularly cycles or surges on or off is not ideal i e compressors In these instances bypassing the process will be necessary to ensure accurate and consistent diagnoses In the case of many compressors the best opportunity to take measurements is when the tank is low and the compressor is switched on The compressor will run longer in order to fill the tank Machines tested while still cold up may have significantly different vibration signatures than
58. inish or fe Delete Click to remove a Machine Setup A confirmation prompt shows Click Yes gt Click to make a PDF of the Machine Setup data lt 4 Export E Click the checkbox in front of multiple Machine Setups Delete All Click 3 to remove the Machine Setups Or click the checkbox on the list header to choose all the Machine Setups at once Click x to remove all the Machine Setups 5 30 Viewer Software 5 View Diagnosis To view diagnosis data 1 Import the diagnosis data see Import Diagnostic Data View Diagnosis After you complete the vibration tests on a machine you can import the diagnosis data to the computer and use the Viewer software to see an enhanced view of the data 2 Click View Diagnosis The View Diagnosis The software filters let you set the parameters for the data pane shows in the window sample diagnosis view data is shown EI VibrationTester1 s ac 2 ac 9 1 20098 30 25 PM Clear filter Show filter J FLK 0821 DataDog Sem gbk104 bmp 5 31 810 Users Manual The left side of the pane is a list of the available diagnosis 4 Click Show Filter to open the Filters window data This list is set up by the Tester name The Tester ID field shows the Tester Name e Top level shows the Tester name e Click beside the Tester name to show the tests Test ID that use that Tester e Click beside the Test ID to show the Measurement I
59. inspect the case Look for cracks or missing plastic Make sure the battery is securely in place before operation Do not operate around explosive gas vapor or dust Use proper protective equipment as required by local or national authorities when working in hazardous areas Comply with local and national safety requirements when working in hazardous locations Rotating Equipment A Warning To avoid personal injury Use caution around rotating equipment Keep cords and straps contained Overview Symbols Tachometer Symbols AA Warning Table 1 1 lists and describes the symbols used on the To avoid personal injury or damage to the Tester and in this manual Tachometer Table 1 1 Symbols e Do not point laser beam directly at eyes es e Do not operate around explosive gas vapor or dust Important Information refer to manual e Donot open The Tachometer does not contain any user serviceable parts Battery condition nen net ne AEE This product contains a Lithium ion battery protective cover og Do not mix with the solid waste stream A CAUTION VAN Spent batteries should be disposed of by a qualified recycler or hazardous materials LASER RADIATION DO NOT STARE INTO BEAM handler per local regulations Contact your authorized Fluke Service Center for recycling information CLASS II 2 LASER PRODUCT i OUTPUT lt 1mW WAVELENGTH 630 670 COMPLIES WITH FDA 21 CFR 1040 10 11 i AND IEC 60825 1 GE Conforms
60. inutes with single axis Sensor Make a new measurement within the allowed time Invalid measure The Tester cannot collect sufficient measurement data Install the Sensor correctly make sure that the orientation of the Sensor is correct and make a new measurement B 2 Warning and Error Messages B Table B 1 810 Vibration Tester Warning and Error Messages cont Display Message Diagnosis failed External SD card not present External SD card failure Failed to perform self test Calibration past due Last calibration done on lt Date gt Set today s date Battery low please re charge Sensor failure Tachometer failure Description The Tester cannot diagnose the measurement data Make the measurement again If the problem continues contact the Fluke Service Center for technical support This message shows during a self test External SD memory card is missing or the installation is incorrect See Installing SD Memory Card for the procedure This message shows during a self test SD card is faulty or corrupted This message shows during a self test The Tester is defective contact the Fluke Service Center for technical support Calibrate the Sensor Contact the Fluke Service Center for technical support The current date in the Tester is before the calibration date Set the Tester to the current date See Tester Settings Connect the Tester battery to the ac adapter connect into a power sou
61. ion The rate of change of velocity often depicted as oe or in mm s2 in the metric system or in sec2 in the English system Acceleration is not constant but will vary through the vibration cycle reaching maximum levels as velocity reaches its minimum This is typically when a particular mass has decelerated to a stop and is about to begin accelerating again Accelerometer A transducer whose electrical output responds directly to acceleration Accelerometers typically cover a much wider frequency range allowing them to pick up signals not present with other types of transducers Due to their frequency range accelerometers are ideal for most types of rotating equipment making them the most commonly used transducer for vibration measurements Alignment A condition where components within a drive train are parallel or perpendicular according to design Appendix C Glossary requirements The Tester can diagnose misalignment conditions where these components are no longer aligned according to design requirements causing excessive bearing wear and power consumption in the machine Amplitude The size or the magnitude of the vibration displacement or velocity or acceleration Peak to peak zero to peak or Root Mean Square RMS can be used to express velocity terms In general Peak to peak is used for displacement Zero to Peak is used for velocity and RMS is used for acceleration In the Tester s diagnostic det
62. ious or extreme faults If the Tester diagnoses more than five serious or extreme faults it is highly likely that a setup input value is incorrect and the Tester is possibly providing misleading diagnoses due to incorrect information Re check the machine setup inputs specifically RPM values if the exact speed is not known use the tachometer or view the drive control panel Retake the measurement and re analyze the data I would like to learn more about advanced vibration consulting services Any recommendations Fluke has partnered with a premier service provider Azima DLI to provide advanced vibration consulting services Find them on the web at www azimadli com or contact them directly Customer Support Azima DLI 1050 NE Hostmark Street Suite 101 Poulsbo WA 98370 USA Frequently Asked Questions Voice 1 360 626 0111 05 00 4 30 PM Pacific Time Zone Fax 1 360 626 0041 Email support AzimaDLI com A FAQs Diagnosis A 9 810 Users Manual A 10 Appendix B Warning and Error Messages Table B 1 is a list of the warning and error messages from the Tester Table B 2 is a list of the warning and error messages from the Viewer software Table B 1 810 Vibration Tester Warning and Error Messages Display Message Description Invalid RPM The RPM is out of range the RPM range is 200 to 12000 Tachometer not connected The Tester cannot find the Tachometer See How to Connect the Tachometer
63. ling The Tester cannot analyze drive trains with beveled gears where the shaft changes direction at a 90 angle Table 4 4 Transmission without Closed Coupling Options Sne omem vesten gt Coupling between motor Is there a coupling between motor driver and the next component in and next component No the drivetrain Select Yes or No accordingly Pump Fan Compressor Blower Next component Scroll and select the next component in the drivetrain from the list Spindle Gearbox I 1 2 1 2 Belt drive Chain drive Notes 1 If you select Gearbox Belt drive or Chain drive the options for the details of the transmission drive appear See Transmission Component for related options 2 These selections are unavailable if there is a flexible coupling between the motor and the next component 4 10 Operation 4 Machine Setup Driven Component Depending on the component selection the options for the details of the driven component appear Pump Table 4 5 is a list of the pump options Table 4 5 Pump Options for Driven Components Bearing Roler Select the bearing type in the Impeller is supported Scroll and identify the Centrifugal d vem j BE Number of vanes Input value between 2 EE E This is optional information p il Number of vanes Input value between 2 Push Keyboard to access Pump APEE ia w optional and 20 with keyboard the numeric keyboard Enter type Sliding pump
64. nnnennesnnnsnn Applicaton SUE EE Biereg 0 gt EE NE NENNE ek WAM OE OE NE Mopon Machine e re Export Machine Getunp mporn Diagnostic De EEE EE EXDOM DIAGMOSIIC DAA ivscstiscessandincniwig Snieinadivns ving cin ea ea Ea kar EE Contents continued ERU Machine EEE EE e Set Up a New Machme View Machine Setups ccccccccseccccececeececeeeeeeeececececseceseeeceseeceseucesseeeseeeseneessaees View DENS Banner dad View Other Datatles ME VIN 0 2161 ENE ee eee EN NE AM ee 6 Maintenance E DVT EOIN EE Hen NTN Battery Replacement rarrnnnnnvnvnnnnernnnvnvnnnvvnnnennnnennnnennnnssnnnnnnnnnennnnennnnsnnnnnnnnnnennnnennnnsennn External SD Memory Card Installation Vibration Tester Upgrades bk HOW to Troubleshoot ccc cecccceccececeeceeeeceeeeceeeeeeeeeeeseeeeeaeeeseeeeeeveueueaeeeeaeeeeaeeeeeneeeeneesenes Appendices A Frequently Asked Questions rrrrrnrnrnrnnnnrnrnnnrnnnnnnrnrnnnrrnrnnnrnnnnnnrnvnnnsrnrnnnsnnnnsrnsnnnee B Warning and Error Messages OE EE 810 Users Manual vi List of Tables Table Title 1 1 Gwmbols ENEE 2 ASM 3 1 Front Ranel 3 2 Ee de Be ET nee EE 3 3 Accessory Connectors massemedier 3 dl Le e E E ET 4 1 New Machine Setup Funchons 4 2 Motor Input e re TE 4 3 Closed Coupling Transmission Options ccccccecccceceeeeececeeeeceeeeeeeeeseeeeeseeeeseeeesseeesseeeeas 4 4 Transmission without Closed Coupling Options 4 5 Pump Options for Driven Components
65. nnnsrennnnsrnnnnsrennnnssennnssennnnen Existing Machine Setup Funchons Measurement Date Funchons View by Measurement Date Functions Viewer Software Navigation IMIG MUS irsana niina E RARAN Er ENAERE AE RAKARE NE Application Settings EEE ENE NE EE NERE View Machine Setup Unittes Troubleshooting viii List of Figures Figure 1 1 Items Included with the Tester 1 2 How to Charge the Battery rrrrnnrrrnrnnnrrrnnrnrnnnrrnrnnnrnrnnnnrnrnnnrrnrnnnsnnnnsnrnnnnnernrnnnsnnnnsrnnnnsnnee 3 1 Front PANG crccsicceesdaxadecancteseesdcesducus senionadetedes nds cnercesnsseend cancuanebadatedasancteneseuasedesendnesieessedsteeeieeaxs MSN NNN 3 3 Sensor Setup and Conpnechon 3 4 Tachometer Setup and Connection L PENN 4 2 Axes Orientation EE EE EE EE EE 4 3 Sensor MOUNTING OPlDNS eebe deeg ee Eeer ee Eege 5 1 Tester to PC Connections cccccccccesccceseeccnseecenceceuceceueeecaneessucecaeeesaueessueessuseesaeessusessaaes 6 1 Battery E eu EE 6 2 Memory Card Installatnon 810 Users Manual Chapter 1 Overview Rotating Equipment LE Lee EET NE NK ea Heat Gmk rr rrrrrrerre rreri rrea rre rrene 410160 ege Unpack and INSPEG E No 9 OE p a E E E E S PT PENE 1 1 810 Users Manual Introduction The Fluke 810 Vibration Tester with diagnostic technology the Tester helps you quickly identify and prioritize mechanical problems With the Tester you can make decisions about mechanical main
66. nrrrnnrrrrnnerrnnnrrannnvnnnennanennnnnnnnanennasennanennnnennnanennnsene General Gpecifcatons Sensor Specifications rrrnrrnrarnnrannrnnnnrnranrnrannennnnrnnanrnransnnnnnennunennansnnasnennunennansnnassennnne Tachometer Specifications rrrarrrnnnnrrranrnrannrrnnnrnnanrnrannennnnennnnennansnnannennnennanennnssennnee Viewer Software Requirements rrrannrnnnnrnnanrrrannnnnnnennnnenrannnnannnnnnnennunennanennannnnnnnennnnen 3 SEN SA Ed pre gg ele 8 05 VE EN SE NN SR EE Navigation and User Interface AA HOW to Use the Dial Lader How to Use the Function Gotftkeys MENN Start the TESE eee Ee lUD userin Compatible Gensors How to Connect the Fluke Gensor Sensor Care and Handling Tachometer e srie es a bibel How to Measure RPM with the Tachometer Laser Safety Fre misser emeterikdasberadddeedsdaeknksedakadbadasdnnt HON DAG ESS EN uer el SN bre AT SNE Ne EE Contents continued OPEN Seege Transmission with Closed Couplmg Transmission without Closed Coupling BEER 9 1110 0 a E Gpindle ENEE Transmission Component EEE TD GR T REN Copy an Existing Machine Getup Edit the Saved Machine Getunp Before You Measure eege Select Measurement Locations rrrrrvurvnnvnnnrnnrnnvnnvnnvnnnnnnrnernevnnnnnnnneveernernevnnnnnennevnenne Total Number of Measurement Locatons Sensor Oen geet Sensor Mounting EE How to Measure Vibration arrrnnrvnnnrvnnnnrnnnnvnnnevnvnennnnennvnennvneunvnenevnnnevnnuevnn
67. ocation of fault Bearing locations are numbered 1 to n from free end of motor Loc Axis Amplitude Drders Range j 1 to end of drivetrain n Direction of vibration signal Axial Radial or Tangential TT CS Vibration signal amplitude cited from this SES specific location Multiples of the running speed or E Ord frequency and identifies at which running EECH PE frequency that the cited amplitude peak is Table 4 21 is a list of the details available for the detected cited peaks om i Fe range of data collection Hi or Range Push the Graph softkey to view the vibration spectrum related to the fault The Tester marks the cited peak in red for the specific spectra and displays the amplitude information Graph 4 43 810 Users Manual Table 4 22 is a list of the softkey functions for the Diagnosis Spectra screen Table 4 22 Diagnosis Spectra Functions Go to the previous screen Zoom into the spectra Push Zoom Out to expand the view of the spectra To view the spectra in more detail upload Zoom In the diagnosis data to a PC to review the spectra with higher resolution For more ki Rotate dial to select axis zoom Previous In spectra information see Chapter 5 Viewer pe Software Previous Displays the spectra of previous cited Spectra peak Next Displays the spectra of next cited peak Exit to the Startup screen 4 44 Operation 4 How to Access the Memory How to Access
68. ouble click Setup exe to start the installation 3 Click OK The InstallShield Wizard extracts each component and installs Microsoft Net Framework 2 0 1 When the Microsoft Net Framework 2 0 Setup window shows on the display click Next The End User License agreement window shows on the display Viewer Software 5 Install the Viewer Software iis Microsoft NET Framework 2 0 Setup End User License Agreement End User License Agreement MICROSOFT SOFTWARE SUPPLEMENTAL LICENSE TERMS MICROSOFT NET FRAMEWORK 2 0 Microsoft Corporation or based on where you live one of its affiliates licenses this supplement to you If you are licensed to use Microsoft Windows operating system software the software you may use this supplement You may not use it if you do not have a license for the software You may use a copy of this supplement with each validly licensed copy of the software By clicking I accept the terms of the License Agreement and proceeding to use the product I indicate that I have read understood and agreed to the terms of the End User License Agreement gbk74 bmp 2 Read the license agreement and choose I accept the terms in the license agreement Click Install to start the installation 4 Click Finish to complete the Microsoft Net Framework 2 0 installation Microsoft Net Framework 3 5 SP1 The InstallShield Wizard extracts the Net Framework components and installs automatically The ins
69. p status ES Setup not present in Tester Setup not present in Tester Setup not present in Tester Setup not present in Tester Setup not present in Tester gbk91 bmp The Tester IDs field shows the connected Tester ID If the Machine Setup is created in Viewer software the PC desktop entry also shows 2 Select PC desktop Note If you choose the Tester ID and the Not Transferred filter the Machine Setups not transferred from that Tester to the Viewer software show in the Setup list 3 Inthe Select date field fill in the Start Date and the End Date Or click As and use the calendar to click on the date 4 Choose a filter e Select ALL to see all the Machine Setups in the Viewer software database e Transferred to see the Machine Setups already transferred from the Viewer software to the Tester e Not Transferred to see the Machine Setups not transferred from the Tester to the Viewer software yet 5 Click Filter The Machine Setups show in the window according to the filter selection The Setup name Setup date Record status Complete or Incomplete Modified date and Viewer Software 5 Preferences the Machine Setup status setup is present or not in the Tester for each record also shows in the window Note Click the list header to put the items in ascending or descending order by date 6 Click the checkbox before the name to choose a Machine Setup 7 Click to export the Machine Setu
70. perating Temperature rrrrnnnnnnnvrnnnnnvrnnnnnreennn 32 F to 122 F 0 C to 50 C Storage Temperature 4 F to 140 F 20 C to 60 C Operating Humduty eeaeee 10 to 95 RH non condensing dl 2000 m PRI pr 54 Agency Approvals SE EEE SEE CAN CSA C22 2 No 61010 1 04 Pollution Degree 2 CE Conformite Europeene ssesserrreeeseennne EN 61010 1 2001 EN 60825 1 2007 Australian MAIK secccnsccccaccvcecncetadacdsenenseceeneavedceesanes Conforms to relevant Australian standards Electromagnetic Compatibility 0000000000000a EN 61326 1 2006 Recommended Calibration Interval 2 years 2 4 Specifications 2 Sensor Specifications Sensor Specifications Sensor FYPe E Accelerometer Sensitivity 5 28 100 mV g Acceleration Range rererere 80 g peak Amplitude Nonlinearity 000annneaeeeaanneeeeaannn 1 Frequency Response ZIP 2 7 000 Hz Do Veg hy eae ote E eee eee 2 5 000 Hz Power Requirement IERPE 18 30 VDC 2 10 mA Bias Output Voltage rrrrnnnnrrrnnnnnrrrnnnnrnnnnnnnnrr 12 VDC Grounding BE Case grounded Sensing Element Design PZT ceramic shear Case Material rrrrnnnnnnnrnrnnrrrnrnnrrrnnnnnrrrnnnnvernnnn 316L stainless steel uci EE EE EEE 10 32 capacitive socket head screw 2 pole rare earth magnet 48 Ib pull strength Output CGonnector 4 Pin M12 Mating Connechor nenen rrene rrene M12 F4D Non Volatile Memor TEDS 1451 4 comp
71. prompts to complete the installation Viewer Software The InstallShield Wizard extracts the Viewer software components and Viewer Software Setup window shows on the display Viewer Software InstallShield Wizard Welcome to the InstallShield Wizard for Viewer Software The InstallShield Wizard will install Viewer Software on your computer To continue click Next I Cancel gbk83 bmp Viewer Software 5 Install the Viewer Software To continue the installation 1 Click Next The Customer Information window shows on the display 2 Fill in the User Name and Company Name Viewer Software InstallShield Wizard Customer Information Please enter your information User Name Company Name Install this application for Ze Anyone who uses this computer all users Only for me EMMYS0813 Cancel gbk84 bmp 3 Choose Anyone who uses this computer or Only for me to set the access for the Viewer software 4 Click Next The Disk Space Requirement window shows on the display 810 Users Manual 5 Click OK A window to choose the destination folder shows on the display 6 To change the Destination folder click Browse and choose a different folder 7 Click Next The wizard is now ready to begin the installation 8 Click Install to start the installation 9 When installation is done choose Finish to close the window An entr
72. ps to the Tester A prompt shows when the export is done Machine setup data exparted successfully gbk92 bmp 8 Click OK 5 17 810 Users Manual Import Diagnostic Data You can import the machine diagnosis data from the Tester to the Viewer software for enhanced views of the data For example you can magnify the spectra data to see more detail To import the diagnosis data 1 Click Import Diagnostic Data The Import Diagnostic Data pane shows on the right side of the window 06 17 2009 Fr 09 17 2009 fs Measurement ID AC 9 1 2009 10 23 28 PM 5 18 Measurement date 09 01 2009 22 23 28 gbk93 bmp In the Select date field fill in the Start Date and the End Date Or click Pl and use the calendar to click on the date Choose a filter e Select ALL shows all the diagnosis details of measured Machine Setups in the Viewer software database e Transferred shows the diagnosis details of measured Machine Setups that are already transferred from the Tester to the Viewer software e Not Transferred to view the diagnosis details of measured Machine Setups that are not transferred from Tester to the Viewer software yet Click Filter The Machine Setups show in the window according to the filter selection The Setup name Measurement ID Measurement date and the Transfer status Transferred to PC or not for each record also shows in the window Viewer Software 5 Preferences 6
73. r perpendicular to the drive shaft whenever possible For close coupled machines where the motor is directly bolted to the driven component take all measurements from the motor If motor is lt 40 hp 29 8 kW take the measurement from the motor s driven end If the motor is gt 40 hp 29 8 kW take the measurement from both the motor s driven end and free end A Warning To prevent personal injury do not allow Sensor location and mounting to supersede safety Always consider the best combination of locations and mounting techniques that personal safety will allow Operation 4 Before You Measure Total Number of Measurement Locations Note Measurement locations correlate to the bearing locations Start numbering from the motor free end and their sequence follows the flow of energy beginning Number the bearings with the flow of energy from the free end of the motor to the end of the drivetrain Take measurements in this same order beginning with the free end of the motor and working downstream See Figure 4 1 It is recommended to take two measurements from each component in the drive train if the motor has more than 40 HP 29 8 kW and is longer than 40 inches 101 6 centimeters For motors with less than 40 HP 29 8 kW and 40 inches 101 6 centimeters length one measurement is sufficient For optimum diagnostic quality measure at each bearing location whenever possible gbk09 eps Figure 4 1 Sensor Location 4
74. ra to import the Machine Setups to the e Select ALL to see all the Machine Setups in Viewer software A prompt shows when the the Tester import is done e Transferred to see the Machine Setups already transferred from the Tester to the Viewer software e Not Transferred to see the Machine Setups Machine setup data imported not transferred from the Tester to the successfully Viewer software yet 4 Click Filter The Machine Setups show in the window according to the filter selection The Setup name Setup date Record status gbk90 bmp Complete or Incomplete Modified date and 7 Click OK the Transfer status Transferred to computer or not for each record also shows in the window Export Machine Setup Note You can export the Machine Setups from the Viewer software to the Tester with the Export Machine Setup EEN SEREE submenu To export the Machine Setups from the Viewer descending order by date software 5 Click the checkbox before the Setup name to select a Machine Setup 1 Click Export Machine Setup The Export Machine Setup pane shows on the right side of the window 5 15 810 Users Manual 5 16 Select date 06 17 2009 VL 09172000 e 09 17 2009 17 30 11 09 17 2009 17 30 43 09 17 2009 17 32 05 09 17 2009 17 32 31 09 17 2009 17 32 59 Record status Modified date 09 17 2009 17 30 11 09 17 2009 17 31 39 09 17 2009 17 32 05 09 17 2009 17 32 31 09 17 2009 17 32 59 Filter Machine setu
75. rce and charge the battery See How to Charge the Battery This message shows during the self test The Sensor is defective Contact the Fluke Service Center for technical support This message shows during the self test The Tachometer is defective Contact the Fluke Service Center for technical support B 3 810 Users Manual Table B 1 810 Vibration Tester Warning and Error Messages cont Failed to perform self test This message shows during the self test The Tester is defective Contact the Fluke Service Center for technical support Data transfer not successful This message shows if the Tester cannot connect to the Viewer software Make sure that the connection is good between the Tester and computer Contact Fluke Service An error occurred in the Tester Turn the Tester off and then on If the message is frequent Center contact the Fluke Service Center for technical support Table B 2 Viewer Software Warning and Error Messages Application encountered an An error occurred in the Viewer software Restart the Viewer software application error Invalid invalidfle The Viewer software cannot read the file The Viewer software cannot read the file type Installation file format is The upgrade file is defective or invalid wrong Tester connection is lost This message shows if the connection breaks between the computer and the Tester during data transfer Correctly connect the USB cable B 4 Accelerat
76. re You Measure Select Measurement Locations Total Number of Measu Sensor Orientation Sensor Mounting How to Measure Vibration How to Diagnose Fault Types aanaann Severity Scale rement Locations Fault Details and Vibration Gpechum How to Access the Memory 2 ergesstieeg Eise ENEE EES eERed EE Se eKEN REES eR ENNER View by Machine Setup View by Measurement Date n nnnnnnennnennereerretrretrrrrrtrrrrtrtrnrrnrrrrrrertrnrrr renne View by Last Diagnosis Start the Tester Note e Before using the Tester for the first time charge the battery for at least 3 hours For charging procedure see Battery e Before using the Tester make sure that there is sufficient battery charge and free memory Push D to turn on the Tester At power up the Tester displays LI 09 03 2009 11 00 AM Memory remaining 179016 Battery status 77 Mew Saved instrument Machine Machines Setup gbk21 bmp Operation Start the Tester Note The first time you turn the Tester on it displays the Settings screen It is important to enter the correct information into the setup fields before you Start a test especially the power line frequency For more information see Instrument Setup section LI 09 03 2009 11 02 AM Power line freg 50H2 60H Date format m d y Date 09 o3 2009 Time format 12Hr Time 10 En
77. re essentially the same The first placement will become the frame of reference for the others For example once a location is named Front the Back and Side locations become apparent Make sure you use the same reference for future measurements It is recommended to take two measurements from each component in the drive train if the driving motor has more than 40 hp 29 8 kW and longer than 40 inches 101 6 cm between bearings For equipment with less than 40 hp and less than 40 inches between bearings one measurement is sufficient Quick Tips e Locate the sensor as close as possible to the bearing or on a solid structural member leading to the bearing e Sensor position should be parallel or perpendicular to the drive shaft whenever possible e Avoid mounting the sensor on thin surface areas i e fan shrouds and cooling fins e Attach the sensor to a clean flat bare metal surface if possible Thick layers of paint grease oil or other matter will reduce both the holding force of the magnet and the high frequency response of the sensor e For consistent diagnosis over time it is important to place the tri axial Sensors at the exact same orientation and location on a machine before you take a measurement e Donottake bearing measurements from a foundation or fabricated base e Do not mistake seal locations for a bearing measurement location on pumps Note Refer to the Quick Reference Guide
78. rement It is not an review spare parts availability indicator of time to machine failure As conditions change the severity may change even appear to improve for e Serious Weeks Repair action may be example immediately after lubrication However over needed before the next planned time conditions will worsen with normal machine wear downtime There may be other physical and tear evidence of the fault in terms of noise or higher bearing temperatures Retest Note the machine within a short period to Time to failure will vary depending on the confirm finds Limit the run time of the equipment type age machine load machine if possible and determine a environmental conditions and other variables fault progression trend to prevent additional component failure 4 40 Operation 4 How to Diagnose e Extreme Days Consider shutting down the If the diagnosis shows extreme faults but you do not equipment and taking repair action now sense any visual or thermal indication of the fault revisit to avoid catastrophic failure There is Machine Setup and How to Measure Vibration Verify likely other physical evidence of the that you have the correct machine information and fault in terms of noise higher bearing measurements Several factors can result in poor data temperatures or visible movement collection and inaccurate diagnoses Retest the machine within a short period to confirm finds e Improper speed inp
79. repeatable data and consistent diagnoses over time Once you have mounted the Sensor onto the machine to be tested and created a Machine Setup the Tester is ready to measure Caution To prevent damage to the Tester do not take a measurement while connected to ac power source Select Measurement Locations The optinum measurement location is as close to the machine bearings as possible A solid metal surface between the bearing and Sensor is ideal The solid metal casting effectively transmits the vibration signals emitted by bearings Do not put the Sensor on bearing caps fan housings sheet metal shrouds non metallic materials and other metal to metal joints as they can significantly distort the vibration signals Tips for measurement location e For consistent diagnoses over time it is important to measure with the same parameters You must place the triaxial Sensor at the exact same location on a machine and with the same orientation e Donottake bearing measurements from a foundation or fabricated base e Do not mistake seal locations for a bearing measurement location on pumps 4 24 Attach the Sensor to a clean flat bare metal surface if possible Thick layers of paint grease oil or other matter reduce both the holding force of the magnet and the high frequency response of the Sensor Avoid mounting the Sensor on thin surface areas such as fan shrouds and cooling fins Sensor position should be parallel o
80. repeatable data over time Next to a stud mount best diagnostic quality Disadvantages Less practical for walkaround troubleshooting due to time needed to screw unscrew the Sensor from mounting pad The advantages and disadvantages of a temporary mount are as follows 4 28 Magnetic Mounting The magnetic mount uses either a 2 pole magnet for rounded surfaces or flat magnet attached to the Sensor If you make the measurements at the exact same location each time repeatable data can be collected over time Magnet mounts are generally more convenient and allow faster measurement but some accuracy is lost Advantages Fastest most convenient method for walkaround troubleshooting Disadvantages Diagnostic quality is less than that of stud or adhesive mounts Caution When using a magnetically mounted Sensor be careful when attaching it to the test surface The magnet is very strong and could pull the Sensor assembly from your hand and impact the test surface An excessive impact can damage the Sensor Hold the Sensor firmly and carefully roll the Sensor onto the test surface to minimize the potential for impact How to Measure Vibration Best practice is to take vibration measurements when the machine is running in a steady state and at normal operating temperature It is recommended to take two measurements from each component in the drive train if the motor has more than 40 HP 29 8 kW and is longer th
81. seeeseeeeseeeseeeeseeeseeees 810 Users Manual 6 2 Introduction Minimum maintenance is necessary for the Tester Do not hit shake or let the Tester fall as this can cause the setup parameters to change Caution No part of the Tester is serviceable by the user Do not attempt to open the Tester Caution To prevent damage to the Tester or any performance loss do not put the Tester in temperature extremes The ambient operating temperature is between 32 F and 122 F 0 C and 50 C with a maximum humidity of 90 How to Clean Clean the external case of the Tester at regular intervals with a moist cloth and a weak detergent solution Caution To prevent damage or performance loss keep the Tester dry Do not put the Tester into any liquid The Tester is not waterproof Maintenance 6 Introduction Sensor Care Clean the Sensor cable at regular intervals with a damp cloth and a weak detergent solution Do not pull or push the cable when you attach or remove the Sensor When a vibration test is done always replace the Sensor in the protective softcase Caution To prevent damage to the inner piezoelectric sensor do not hit shake or let the Sensor fall A damaged Sensor decreases the diagnostic quality Battery Replacement To replace the battery 1 Find the battery on the Tester see Figure 6 1 2 Push the battery notch up and pull out to remove the battery 3 To replace the batt
82. t from a certain location Exit Exit to the Startup screen Copy an Existing Machine Setup When you have multiple machines to test that are identical to one another you can create one Machine Setup and make multiple copies with a unique Machine Setup name 1 Push to view the New Machine Setup screen options Or push New Machine in the Startup screen to view the New Machine Setup screen options 4 19 810 Users Manual LI 09 03 2009 11 44 AM UI 09 03 2009 11 50 AM Enter gbk46a bmp gbk47 bmp 2 Select Copy Machine Setup The next screen is 3 Use the Dial to scroll through the existing a list of the existing Machine Setups Machine Setups 4 Push Copy The alphanumeric keyboard appears 5 Enter the new machine name and push Done The new name appears on the screen 4 20 6 Operation 4 Machine Setup Push Next to copy the Machine Setup Table 4 14 is a list of the softkey functions for the Copy Machine Setup screen Table 4 14 Copy Machine Setup Functions Review Review the existing Machine Setup Setup screen by screen and edit the settings Enter the machine name Measure Go to the Measurement screen to take a measurement Exit to the Startup screen Machine setup successfully copied H DV ie yy Setup gbk48 bmp 4 21 810 Users Manual Edit the Saved Machine Setup To change a Machine Setup 1 Push to view the New Machine Setup screen options LI 09 03 2009 11 44 A
83. t is done 5 28 Machine setup data exported successfully gbk102 bmp 8 Click OK View Machine Setups You can see all the Machine Setups you make with the Viewer software in one window The Viewer software also shows if these Machine Setups have been transferred to the Tester You can Edit Copy Delete and Export as a PDF the Machine Setups To open the setups window 1 Click View Machine Setups The View Machine Setup pane shows on the right side of the window Viewer Software 5 Machine Setup Delete ALL Complete Complete Complete Complete Complete gbk103 bmp Click PC desktop default selection on the left 3 Click the Tester ID under Testers The window side of the pane The list of Machine Setups shows all the Machine Setups transferred from show with their Record Status Machine Setup is the Viewer software to the Tester complete or incomplete 5 29 810 Users Manual Note Click the list header to arrange the items in ascending or descending order by date Table 5 3 is a list of the utilities for the View Machine Setup window Table 5 3 View Machine Setup Utilities Fi Edit Click to open the Machine Setup wizard and change the Machine Setup Click Finish or H You can make copies only of the Machine Setups from the Tester Click to open the Machine Setup wizard and make a copy of a Machine Setup with a new name As an option you can change the setup parameters Click F
84. tailed analysis e Self test function e Laser tachometer for accurate machine running speed e 100 mV g TEDS triaxial accelerometer e Data storage and tracking with included Viewer Software e Color LCD display e Languages English French German Italian Portuguese Spanish Japanese Simplified Chinese 1 3 810 Users Manual How to Contact Fluke To contact Fluke call one of the following telephone numbers e Technical Support USA 1 800 44 FLUKE 1 800 443 5853 e Calibration Repair USA 1 888 99 FLUKE 1 888 993 5853 Canada 1 800 36 FLUKE 1 800 363 5853 Europe 31 402 675 200 Japan 81 3 3434 0181 Singapore 65 738 5655 Anywhere in the world 1 425 446 5500 Or visit Fluke s website at www fluke com To register your product visit http register fluke com To view print or download the latest manual supplement visit http us fluke com usen support manuals Safety The Tester complies with CE US N10140 In this manual a Warning identifies hazardous conditions and actions that could cause bodily harm or death A Caution identifies conditions and actions that could damage the Tester the equipment under test or cause permanent loss of data 1 4 A Warning To avoid personal injury follow these guidelines for the Tester Use only as specified in this manual or the protection provided by the Tester might be impaired Do not use if damaged Before you use the Tester
85. tallation takes 25 30 minutes 9 5 810 Users Manual Microsoft SQL Server 2005 Express The InstallShield Wizard extracts the Microsoft SQL Server 2005 Express components and shows End User License Agreement window on the display 1 Click Next The License agreement window shows on the display 2 Read the license terms and select I accept the terms in the license agreement 3 Follow the on screen prompts to complete the installation Microsoft ActiveSync 4 5 The InstallShield Wizard extracts the Microsoft ActiveSync 4 5 and shows Microsoft ActiveSync 4 5 Setup window on the display 1 Click Next The License agreement window shows on the display 2 Read the license terms and select I accept the terms in the license agreement 3 Follow the on screen prompts to complete the installation 5 6 Microsoft SQL Server Compact 3 5 SP1 1 When the Microsoft SQL Server Compact Setup window shows on the display click Next The License agreement window shows on the display 2 Read the terms and select I accept the terms in the license agreement 3 Follow the on screen prompts to complete the installation Microsoft SQL Server Compact 3 5 SP1 for Devices 1 When the Microsoft SQL Server Compact for Devices Setup window shows on the display click Next The License agreement window shows on the display 2 Read the terms and select I accept the terms in the license agreement 3 Follow the on screen
86. tart the Diagnosis The Tester analyses the measurement data and displays the diagnostic results Operation 4 How to Diagnose Table 4 20 Diagnosis Faults Displays the prioritized repair recommendations related to a particular diagnosis Displays the previous diagnosis with Repair Details Serious Motor Free End Bearing Wear Moderate rotor Drive End mH 0 FAN 1 of 4 Repair Details History Details Displays fault details and cited peaks for selected fault gbk65 bmp Go to the next fault Table 4 20 is a list of the softkey functions for the Exit to the Startup screen Diagnosis Faults screen 4 39 810 Users Manual Severity Scale Follow these recommended actions for each severity level to avoid failure In general the scale may be The scale is an indication of severity for any particular l interpreted as fault machine condition e Slight No repair action is recommended Monitor the machine and retest after regular machine planned maintenance to verify maintenance was performed DES correctly Slight Moderate Serious Extreme Note e Moderate Months even up to a year Repair action may be needed in the future A machine failure is possible so plan accordingly Increase the frequency of The severity scale should not be associated with time to failure The severity scale is based on the intensity of the vibration testing on this equipment and machine fault at the time of measu
87. tenance and use it as a supplement to your own judgment based on machine knowledge The expertise of a trained vibration analyst is in your hands The Fluke 810 uses a simple step by step process to report on machine faults the first time measurements are taken without prior measurement history The diagnostic technology analyzes your machinery and provides text based diagnoses severity levels and possible repair recommendations Faults are identified by comparing vibration data gathered by the Fluke 810 to an extensive set of rules gathered over years of field experience Primarily used for troubleshooting problem equipment the Tester can also be used to survey equipment before or after planned maintenance The combination of diagnoses severity and possible repair recommendations help you make more informed maintenance decisions and address critical problems first AA Warning Read Safety Information before using this Tester Overview 4 Introduction Features e On board diagnosis and location of the four most common standard mechanical faults bearings looseness misalignment unbalance and other non standard faults e Fault severity scale with four severity levels Slight Moderate Serious and Extreme e Prioritized repair recommendations e Diagnostic details include cited peaks and vibration spectra e Context Sensitive Help e 2 GB expandable on board memory e Data export via USB connection for more de
88. ter 4 gbk40 bmp 4 3 810 Users Manual Create a New Machine Setup 09 03 2009 11 25 AM Before recording data create a Machine Setup name for the machine under test To create a new Machine Setup name Enter the machine name 1 Push New Machine on the startup screen Or push setur LI 09 03 2009 11 23 AM FAN Use dial to select and enter characters Cursor Character Done gbk41 bmp 5 Push Move Cursor to move the cursor in the text box one space to the left 6 Push Delete Character to remove the last character entered in the text box Enter xit 7 After you enter the name push Done The new gbk22 bmp Machine Setup name appears in the name field 2 Select Set up new machine An alphanumeric keyboard appears Use the Dial to highlight characters 4 Push the Dial to select a character A maximum of 15 characters is allowable 4 4 Enter the machine name All Edit Mame gbk42 bmp Table 4 1 describes the softkey functions for the New Machine Setup screen Table 4 1 New Machine Setup Functions Edit Name Edit the Machine Setup name Go to the first Machine Setup screen Exit to the Startup screen Operation 4 Machine Setup Machine Setup For the best machine analysis and diagnosis the Tester has to understand the layout and components of the machine The Machine Setup wizard guides you through several questions about the profile of the machine These machine s
89. the Machine Setups with the software and export them to the Tester This Machine Setup procedure is much the same as the Machine Setup wizard in the Tester For external analysis of the fault data you can export the Machine Setup diagnosis data and fault data to a PDF to send to a vibration test consultant Viewer Software 5 Introduction System Requirements The minimum PC system requirements to use the Viewer software are e Microsoft Windows 2000 Windows XP Windows Vista Windows 7 Operating system e Minimum 1 GB RAM e One USB port e CD ROM disk drive PC Connections To connect the computer to the Tester 1 Power on the computer and the Tester 2 Connect the USB cable to the USB ports of the computer and the Tester as shown in Figure 5 1 See the marking on the ends of the cable for identifying the Type A and Mini B ends 3 Install the supporting software and Viewer software if not installed already See Install the Viewer Software 5 3 810 Users Manual gbk05 eps Figure 5 1 Tester to PC Connections 5 4 Install the Viewer Software To install the Viewer software 1 Start the computer 2 Putthe User Documentation Viewer Software CD ROM into the CD ROM drive The installation automatically starts and the display shows a list of software requirements before you can install the Viewer software Note If the installation does not start automatically browse through the CD ROM and d
90. those at normal operating temperature as temperature impacts shaft alignment and operating clearances due to thermal expansion In the case of pumps cavitation air ingestion or discharge pressure will influence vibration readings and the diagnostic quality will be Frequently Asked Questions FAQs Measurement affected Pumps should not be tested with the discharge valves closed however if they must be tested in a recirculating condition the recirculating valve may be partially closed in order to achieve a normal discharge pressure For larger machines the general rule is to warm up the machine for at least 30 minutes before taking a measurement How do I mount the sensor When using a magnetically mounted sensor take care when attaching it to the test surface The magnet could pull the sensor assembly from your hand and impact the test surface introducing excessive shock that could permanently damage the sensor Holding the sensor firmly carefully roll the sensor onto the test surface to minimize the potential for impact Which mounting option is the best The Tester s diagnoses are largely dependent upon the quality of vibration signal it receives from the tested machinery The method by which a sensor is mounted to the machinery directly affects the quality accuracy and range of the signal In general permanent mounts i e stud adhesive yield the best results but are less A 3 810 Users Manual A 4
91. tial Vibration amplitude Order and Range High or Low Click on a cited peak in the list to see its graph The Recommendations field shows a prioritized list of troubleshooting tips for the faults Cited peaks details Cited peak number Bearing 132 34 VdB Metrics 12 5 131 05 VdB Metrics 12 6 129 59 VdB Metrics 13 8 gbk108 bmp 9 33 810 Users Manual To make a PDF of the diagnosis data 1 Click A dialog to save the PDF file opens 2 Save the PDF file A dialog to open the file shows on the display 3 Select the file and click Open View Other Data Files With the Viewer software you can view the diagnosis details from other data files that uses the mdf file format To view backup data 1 Click fl other Data Files The Open dialog box shows on the display 5 34 2 Browse to the mdf database file that has the diagnosis data 3 Find and open the mdf database file You can view the backup diagnosis data See View Diagnosis for more instructions 4 Click Restore Main Database Time Waveform A time waveform is available for each test location The time waveform data is useful for pattern recognition of different problems To open the time waveform window 1 Click on the location of interest 2 Click Time waveform on the right side of the pane V in sec Double click to see full size time waveform Viewer Software View Diagnosis Di 3 CD ES
92. tions for the Transmission Description Action Ne Action Cem Input shaft speed shaft speed Output shaft Tachometer to select the nex optional RPM entry screen Or you can from he list appears P Input shaft speed ER SE Wiot See Driven speed with the Component for l l Output shaft UUMEE Spindle available Chain Drive speed keyboard options Tooth count optional 4 17 810 Users Manual After you enter all the machine information the Change Machine Name screen appears Enter the machine name All Edit Review Summary Done Name gbk44 bmp 4 18 Table 4 12 is a list of the softkey functions for the Change Machine Name screen Table 4 12 Change Machine Name Go back to the previous screen Go to the first Machine Setup screen to review the selections and inputs made with the Machine Setup Wizard Review Summary Save the Machine Setup Displays the alphanumeric Edit Name keyboard to edit the machine name Exit to the Startup screen When you save the Machine Setup the Tester displays Machine setup successfully saved Setup New gbk45 bmp Operation 4 Machine Setup Table 4 13 is a list of the softkey functions for the Saved Machine Setup screen Table 4 13 Saved Machine Setup Functions Displays Set up new machine Copy New Setup Machine Setup and Change a Machine Setup options Go to the Measurement screen to take Measure a measuremen
93. to relevant Canadian and US SES cus standards Heat Sink Conforms to relevant Australian standards A A Caution e The heat sink may feel warm to the touch this is normal Warning Class 2 Laser Product Laser e To avoid overheating do not cover the radiation Do not stare into beam heat sink while the Tester is on Do not dispose of this product as unsorted municipal waste Go to Fluke s website for recycling information 810 Users Manual Unpack and Inspect Carefully unpack and inspect all the items in Figure 1 1 The items that follow are included in your purchase of the Tester 1 Fluke 810 Vibration Tester 2 Storage Case 3 Smart Battery Pack 4 Smart Battery Pack Charger and Adapters 5 Shoulder Strap 6 Tachometer and Pouch 7 Sensor Sensor Magnet Mount 9 Sensor Quick Disconnect Cable Sensor Mounting Pads 10 pack 11 Adhesive 2 Mini USB to USB Cable 3 Getting Started Guide Quick Reference Guide 5 User Documentation Viewer Software CD ROM Training DVD 1 6 Overview Unpack and Inspect Figure 1 1 Items Included with the Tester 810 Users Manual Storage When not in use keep the Tester in the protective storage case The case has sufficient space for the Tester and all accessories Battery The Tester operates on an internal rechargeable Lithium ion battery After you unpack and inspect the Tester fully charge the battery before the first use After
94. train for proper diagnosis If a component is not tested except belts and couplings the Tester cannot diagnose the untested component When should I use the tachometer Using a tachometer is highly recommended for Variable Frequency Drives VFDs DC Motors and when RPM data is unavailable for regular drives Reflective tape placed on the rotating equipment is required in order to capture readings with the tachometer What should I do when the Tester gives an accelerometer overload error Accelerometer overload is a common diagnostic system error Usually a temperature transient or a loose sensor mounting can cause this error To isolate the problem first eliminate bad cables and improper sensor mountings If the problem is still not resolved after eliminating these issues please contact your Fluke service center FA ag Diagnosis A 6 How does the Tester diagnose the problems and how accurate are the diagnoses Once the setup and measurement information is collected the onboard diagnostic system analyzes the data using a set of powerful algorithms Using a database of similar machines with no known faults the diagnostic system compares the tested machine s setup and newly acquired vibration data to similar machines in the database Diagnostic quality is largely based upon the quality and quantity of the machine setup and data provided to the Tester Proper component descriptions coupled with proper sensor placem
95. type Number of vanes Input value between 2 the number for the option vanes optional and 20 with keyboard Screw lobe Al optional Select 2 through 12 This is optional information Scroll and select the number Number of pistons Select 2 through 13 optional 810 Users Manual Fan Table 4 6 is a list of the fan options Table 4 6 Fan Options for Driven Components onion section been Driven component oma en the bearing type in the fan bearing type Joumal sd Fan is supported by Cem to identify the fan support Overhung sid Number of fan blades Numeric keboard ent This is optional information Push Keyboard to access the optional y y numeric keyboard Enter the number of fan blades 4 12 Operation 4 Machine Setup Compressor Table 4 7 is a list of the compressor options Different setup options are available based on the compressor selection Table 4 7 Compressor Options for Driven Components Selection Option Action Option Action Deserption Driven Rote P Jade te bearing ype in the component bearing type compressor Number of Centrifugal vanes optional Select 9 Scroll and select the number of vanes in through 50 the compressor Scroll and Number of TEE EE select the screw teeth Select 2 Scroll and select the number of screw P yP compressor or threads through 8 teeth or threads of the compressor type optional Number of Select 2 Piston pistons
96. unvnnuennnuennnuene HOw tO DIAG OSC ER EE E E NE NE FE EE SEE NE il 810 Users Manual EE Fault Details and Vibration Spectrum How to Access the Memory ANERER View by Machine Setup ccccccceeccccseeeeeeeeeeeeeeeeeeseeeeeeseeeeeseeseesaeeeeeseeeeesaeeeesaeeees View by Measurement Date nnnnnnnenneensnerrntteerrrertrsrrrsrrtsrrtsrtterrrnrrrarrrerrnnrrer reen nnn View by Last Diagnosis eiiiciesinsicacute sain stieinanaceats anne tieinanatad daeansdeheansenie dates Miedean salud Gueaesdleheen vals 5 Viewer ONC EEE EAEE A Introduction 0 ccc cece cece eccceee eee eeaeeceeeceeeeueceeeseeeeeeseeeseeseeeseeeseesaeeeeeseeeseeseetseeseeseetaeeneeeaes System Requirements c cceccccseseccceeececceueeecsuuceeceucecseecesseeeessussesssueeesseueeessaneeesaaes PC 9 ga 21 61 1 0 pe EE NE NE ENN Install the Viewer Software rrrrnrrnrannrnannennnnrnrannnrannnnnnnennnnennannnnnnnnnnunennanennasnennnnennnnen Microsoft Net Framework 20 Microsoft Net Framework 3 5 SP1 rrrrnnnnnnnrnnnanrnnnnnnnnnnennnnennnnennnnennnnennnanennunennnsennnn Microsoft SQL Server 2005 Express Microsoft ActiveSync A5 Microsoft SQL Server Compact 3bhGbT Microsoft SQL Server Compact 3 5 SP1 for Devices Viewer Goftware sicisiieieseeniniui keinanan aE AEEA e aAa AeKa NiNa a ESET aa Uninstall the Viewer Goftware NVA Preferences rarnranannnnnnnrnranennnennunnnanernnennasnrunernnennasnnunenunennennnusenunenneenunennennnuse
97. ut e Improper machine setup To monitor the condition and degradation of the machine ET transients over time upload the diagnostic information to the Viewer Software and track each fault s severity See Viewer e Improper measurement locations Software section for more details e Taking measurements from a machine which is cycling or surging on and off 4 41 810 Users Manual Fault Details and Vibration Spectrum The Tester collects data about vibration motion and compiles this information in the time domain Then the Tester transforms it into a frequency domain spectra graph where the amplitude of the vibration signal is graphed against the frequency or machine RPM Zoom Previous In Spectra gbk66 bmp Mechanical faults are detected at certain running speeds or frequencies in the spectra The algorithms identify or cite the abnormal vibration amplitude peaks cited peaks at vibration spectra and then diagnose the mechanical fault and severity 4 42 To view fault information 1 In the fault list use the Dial to highlight the fault Im 09 03 2009 04 00 PM Serious Motor Free End Bearing Wear Moderate Motor Drive End mH 1 A 1 of 4 Repair Details gbk65 bmp 2 Push Details The Tester displays a table of cited peaks for the selected fault Each fault is associated with at least one cited peak Operation 4 How to Diagnose Table 4 21 Cited Peak Details L
98. uthorized sales outlet or Buyer has paid the applicable international price Fluke reserves the right to invoice Buyer for importation costs of repair replacement parts when product purchased in one country is submitted for repair in another country Fluke s warranty obligation is limited at Fluke s option to refund of the purchase price free of charge repair or replacement of a defective product which is returned to a Fluke authorized service center within the warranty period To obtain warranty service contact your nearest Fluke authorized service center to obtain return authorization information then send the product to that service center with a description of the difficulty postage and insurance prepaid FOB Destination Fluke assumes no risk for damage in transit Following warranty repair the product will be returned to Buyer transportation prepaid FOB Destination If Fluke determines that failure was caused by neglect misuse contamination alteration accident or abnormal condition of operation or handling including overvoltage failures caused by use outside the product s specified rating or normal wear and tear of mechanical components Fluke will provide an estimate of repair costs and obtain authorization before commencing the work Following repair the product will be returned to the Buyer transportation prepaid and the Buyer will be billed for the repair and return transportation charges FOB Shipping Point THIS WARRANTY IS B
99. ver Compact 3 5 SP1 rarunrnnnnnnnnennnnnnnnnnnnnnnennnnennnnennnnnennnnennnnennnn Microsoft SQL Server Compact 3 5 SP1 for Devices KNE TO EEE Uninstall the Viewer Software rrrrararurnnrrnnrernrnnernnvernrenernnnerurereennneruneneennnerunereennnerusene Navigation REE EEE EE NMS PENN Application SettiNgS EE 010 NS EEE NE EE SEN EE E dat ts 810 Users Manual BELE LE AN SCM E Import Machine Setup c cc ccccccecccceececeececseeeeeeeeeceeeseaeesseeeeseeeesesesseeeseeeeseas Export Machine SEP ua Import Diagnostic Data Export Diagnostic Data Export Fauls Data Lagos Mr lt elU Ge Set Up a New Machine arurrnnnrnnnnrnnnnenrannnnnnnnnnnnnnnnnrnannnnnnnennanennannnnnnnennnnennnnennnnsennn View Machine Setups ccccceecccececceeeeceececececeuceseeeeeseeeeceucessaeessaeeeseeessneessaees VIEN DL e EE View Other Data TE TIME WY AV CLOW massene VA 5 2 Introduction The 810 Vibration Tester includes Viewer software that lets you do tasks from a computer With the basic features of the software you can e import export a Machine Setup from the Tester e set up anew machine e make a copy of a Machine Setup e change a Machine Setup e look at cited peaks graphs vibration spectra and time waveforms e zoom in and zoom out of data views e make a backup of the diagnosis data from a measured machine e import and look at the thermographic image of a machine Additionally you can configure
100. w the recommended actions for each severity level to avoid failure In general the scale may be interpreted as follows e Serious FAQs Diagnosis A No repair action is recommended Monitor the machine and retest after regular machine planned maintenance to verify maintenance was performed correctly Months even up to a year Repair action may be needed in the future A machine failure is possible so plan accordingly Increase the frequency of vibration testing on this equipment and review spare parts availability Weeks Repair action may be needed before the next planned downtime There may be other physical evidence of the fault in terms of noise or higher bearing temperatures Retest the machine within a short period to confirm finds Limit the run time of the machine if possible and determine a fault progression trend to prevent additional component failure A 7 810 Users Manual A 8 e Extreme Days Consider shutting down the equipment and taking repair action now to avoid catastrophic failure There is likely other physical evidence of the fault in terms of noise higher bearing temperatures or visible movement Retest the machine within a short period to confirm finds The Tester says serious or extreme but there is no indication of failure what should do For extreme faults users should be able to sense impending failure through excessive temperature noise
101. wards charge the battery when the battery icon on the screen indicates that power is low To charge the battery with the battery in place on the Tester 1 Connect the ac adapter to the ac input socket on the Tester 2 Connect the adapter to a power source Or to charge the battery outside the Tester 1 Remove the battery from the Tester see Figure 1 2 2 Connect the ac adapter to the ac input socket of the battery 3 Connect the adapter to a power source Note Three hours are necessary for a full battery charge 1 8 The color of the battery status LED shows Red battery is connected to the power source and charging Green battery is connected to the power source and is fully charged Caution To prevent damage to the Tester Use only the ac adapter that is included with the Tester Make sure that the external power source is correctly rated for the Tester Do not leave batteries unused for extended periods of time either in the product or in storage When a battery has not been used for six months check the charge status and charge or dispose of the battery as appropriate 810 Users Manual Accessories Table 1 2 lists the accessories that are available and sold separately for the Tester Table 1 2 Accessories 1 10 Chapter 2 Specifications 810 Vibration Tester Specifications Diagnostic Gpechficaions Electrical Specifications aminer General SPEUA ONS ae Sensor
102. y in the Start menu and a shortcut icon Viewer Software shows on the Desktop 5 8 Uninstall the Viewer Software To uninstall the Viewer software 1 Goto Start gt All Programs gt Fluke gt Viewer Software 2 Click Uninstall Viewer Software To uninstall Microsoft Net Framework 2 0 Microsoft Net Framework 3 5 SP1 Microsoft SQL Server 2005 Express Microsoft SQL Server Compact 3 5 SP1 and ActiveSync 4 5 1 Goto Start gt Control Panel gt Add or Remove Programs Choose the software to uninstall Click Remove 4 Follow the online instructions to uninstall the software Viewer Software 5 Navigation Navigation 3 Click All Programs To start the Viewer software 4 Click Fluke and then Viewer Software 1 Start the computer Or double click the Viewer Software icon on 5 Click Start on the task bar ea The startup screen shows on the TG a coe Mm mett del eee 3 Viewer makes arsen setups and diagnostic reviews even faster and Weber E aneso eg can focus on keeping your plant s What would you like to do next vont 3 enne View diagnosis select and view Preferences B S fl Do not show this page again CG gbk85 bmp 5 9 810 Users Manual Table 5 1 is a list of the menu options and descriptions for the Viewer software Table 5 1 Viewer Software Navigation Menus Transfer Download the Machine Setup data from the Tester to the computer Upload the Machine Setup data from th

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