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Adjustable Frequency Drives—Low Voltage

1. ir 1 RJ 45 Co ra Prolog Ethernet Based DB R ro Optional Optional Chopper R Resistor IST DORT 5 DC Link LEE SS Circuit LT Three Phase Input Rer Three Phase Breaker L2 Input Output V T2 4 Motor I Single Phase not available NE Hossien W T3 A Slot A Terminal Factory Default Signal Resistor H 1 10V Reference Output Analog Input Voltage Range 0 10 Vdc 2 1 can be programmed to current 4 20 mA 3 Vin Analog Output Common Ground Analog Input Current Range 4 20 mA 4 Al 2 can be programmed to voltage 0 10 Vdc PI Setpoint or Feedback ON RS 485 OFF Factory 5 2 Analog Input Common Jumper PI Setpoint or Feedback Current AO1 Voltage poseen 6 24Vout Control Voltage Output 0 1A max Current 12 Voltage 7 GND vO Ground Current Voltage 1 r d 4 8 DINT START STOP Contact closed start 1 4 9 DIN2 External Fault Closed fault 1 Run Interlock Permissive IP Interlock 10 DIN3 Closed OK 11 COM DIN1 DIN6 Common 1 12 24Vout Control Voltage Output 0 1A max 1 13 GND Ground L 2 414 DIN4 Speed Select 0 100 Preset speed 22415 DINS
2. September 2011 SVX9000 Sheet 31063 Enclosed Drives Table 31 4 6 Input Molded Case Breaker Sizes 230V Ratings Table 31 4 8 Input Fuse Sizes 230V Ratings hp Frame FLA Breaker VT hp Frame NEC I Fuse Fuse Size Current Size A A Quantity 1 FRA 4 8 15 1 FRA 4 2 4 8 3 10 1 1 2 FRA 6 6 15 1 1 2 FRA 6 6 6 3 10 2 FRA 7 8 15 2 FRA 6 8 7 8 3 10 3 FRA 11 15 3 FRA 9 6 11 3 15 5 FR5 17 5 20 5 FR5 15 2 17 5 3 20 7 1 2 FR5 25 30 7 1 2 FR5 22 25 3 30 10 FRG 31 40 10 FR5 28 31 3 40 15 FR6 48 60 15 FR6 42 48 3 60 20 FR7 61 80 20 FR6 54 61 3 80 25 FR7 72 100 25 FR7 68 72 3 100 30 FR7 87 100 30 FR7 80 87 3 110 40 FR7 104 114 3 125 Note Based on a maximum of 104 F 40 C A UL listed breaker must 50 FR8 130 140 3 175 be used 60 FR8 154 170 3 200 75 FR8 192 205 3 250 Table 31 4 7 Input Molded Case Breaker Sizes 480V Ratings 100 FR9 248 261 3 300 hp Frame FLA Breaker Size Current Note UL recognized type JJS preferred but RK acceptable 1 1 2 FR4 3 3 15 Table 31 4 9 Input Fuse Sizes 480V Ratings 2 FR4 4 3 15 3 FR4 5 6 15 VT hp Frame NEC I Fuse Fuse 5 FRA 7 6 15 Size A A Quantity A 7 1 2 FR5 12 20 1 1 2 3 3 3 3 10 10 FR5 16 30 2 FR4 3 4 4 3 3 10 15 FR5 23 30 3 FRA 4 8 5 6 3 10 20 FR6 31 40 5 FRA 7 6 7 6 3 10 25 FR6 38 50 7 1 2 FR4 11 12 3 15 30 FR6 46 60 10 FR5 14 16 3 20 40 F
3. D Product Family Integrated Enclosed Options 23 Type filter K1 Door mounted speed potentiometer 9 Control power drive K2 Door mounted speed potentiometer with Control HOA selector switch O Horsepower Rating K3 3 15 psig follower Control K4 HAND OFF AUTO switch 22 mm Control 007 7 1 2 075 75 K5 MANUAL AUTO reference switch 22 mm Control 010 10 100 100 K6 START STOP pushbuttons 22 mm Control 015 15 125 125 KF Bypass test switch for RA and RB Addl bypass 20 2 20 2 KO Standard elapsed time meter Control _ L1 Power RUN and fault pilot lights Light 030 30 250 250 er L2 Bypass pilot lights for RA RB bypass options Addl bypass 040 40 300 300 LE Red RUN light 050 50 350 350 2 g 19 060 60 400 400 P1 Input circuit breaker Input P3 Input line fuses 200 kAIC Input 7 Input power surge protection Input Enclosure Rating P8 SPD surge protective device Input PE Output contactor Output 1 ULT 1 2 UL Type 12 PF Output filter Output 3 UL Type PG MotoRx up to 600 ft 1000 V uS DV DT filter Output PH Single overload relay Output Dual overload relays Output Voltage Rating PN Dual overloads for bypass Addl bypass 1 208V RA Manual HOA bypass controller Bypass 2 230V RB Manual IOB bypass controller Bypass 4 480V RC Auto transfer HOA bypass contr
4. Keypad Flanged Disconnect Supplied I Circuit Breaker When Specified A Moins Elements Whon Specified es ounted on These Panels 93 92 Key Locking Handle 2385 6 90 00 84 37 ae a A O Intake Ventilating Slots Filtered on NEMA 12 eee a U Y Y Y 9377 920 i iA d Front View eM 0 56 14 2 Dia 3 50 p pe Mounting Holes 88 9 Opening for Bottom Cable Entry TE 8 50 18 75 215 9 476 3 Y bd 8 00 5 75 146 1 lt 1 75 44 5 Typ Construction NEMA Type 1 Oversize I 24 45 621 0 Finish Enclosure ANSI 61 Gray Light I 28 05 712 5 gt Bottom View Figure 31 2 10 25 150 hp lj and 25 125 hp I Approximate Dimensions in Inches mm For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CPX9000 Sheet 31025 Enclosed Drives CPX Drawing 2 Enclosure Size 8 Gar umi 1 25 LLL 8 8 25 209 a Opening for Top Cable Entry 2 Places Top ER 4 00 101 6 Minimum Free Air Space Required Keypad Flanged Disconnect Supplied with Circuit Breaker When Specified Operator Elements When Specifi
5. Incoming Power Incoming Power L1 12 L3 L1 12 L3 Bypass 9 Circuit 9 9 Circuit d a sl Breaker 2 M 2 Breaker Optional Fuse i Optional Fuse or Drive Input ae Contactor To Drive Input L1 12 To Drive Output To Drive Input I U T1 V T2 W T3 To Drive Output Optional Output U T1 V T2 W T3 Contactor Output Bypass Contactor Contactor 1 W T3 lt Figure 31 5 6 H Max Series IntelliDisconnect Power Wiring vira Figure 31 5 5 H Max Series IntelliPass CA08104001E For more information visit www eaton com consultants Adjustable Frequency Drives Low Voltage E T N 31 5 18 H Max Series Drives September 2011 Sheet 31094 Enclosed Drives Dimensions Approximate Dimensions in Inches mm M W1 H3 Fr IN IAI D1 gt 11 L Eg e 4 Figure 31 5 7 H Max Series IntelliPass and IntelliDisconnect Drives Note Consult factory or use manual for final dimensions Table 31 5 14 IntelliPass and Intell
6. For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31005 Example Suppose you wish to estimate AC drive efficiency for a 50 hp drive on a centrifugal pump Efficiency is to be estimated for operation at full speed and 7096 speed The motor is nameplated 94 596 NEMA nominal efficiency From the variable torque columns in Table 31 0 2 the adjustment factors for full speed operation range from 0 93 to 0 95 and the adjustment factors for 7096 speed range from 0 874 to 0 895 For 100 speed Eff 94 5 x 0 93 87 9 low estimate m Eff 94 5 x 0 95 89 8 high estimate For 70 speed 94 5 x 0 874 82 6 low estimate Eff 94 5 x 0 895 84 6 high estimate Power Factor The power factor typically specified for AFDs is displacement power factor which is defined as the cosine of the angle between the fundamental voltage and current Many instruments used for utility billing purposes give readings equivalent to displacement power factor Another definition and measurement method combines the effects of power and harmonic content to define total power factor Newer utility instrumen tation is capable of recording total power factor resulting in potential power factor penalty billing Displacement power factor for a PWM drive is approximately 0 95 at all oper ating points The displacement power factor is not sig
7. Size Wide High Deep Mounting H Minimum Air Space A id c D D1 D2 E F G G1 J 9 60 00 90 00 26 10 22 90 2 00 30 00 44 30 10 60 10 60 8 20 4 00 1524 2286 664 582 51 762 1125 270 270 208 102 Table 31 4 21 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Cable Entry m RR 55 rr UU L M N P R S T U V Lbs kg 9 8 50 32 70 12 00 11 90 9 80 1 50 43 50 15 00 7 50 25 00 93 50 27 40 29 10 27 10 2500 1135 216 831 305 303 249 38 1105 381 191 635 2375 696 738 687 m lt FK S Access in Top 2 Places SK e e Drive Circuit Breaker DIA EL Key Locking Handle RR P B 55 Plate 4 Places IR Y Y e lt lt Side View Front View gt Bottom Access 0 56 14 2 Dia r 1 1 Mounting Hole al 2 5 Places wig N G y Iyhp lp hp n 480V 400 500 500 550 Note See Page 31 4 10 Disk 5 iz zi notes 4 and 5
8. low overload Optional Communications in Slot D and E Be p FS4 FS6 included 11 11A 3 hp C4 LonWorks 017 17A 5 hp O 031 31A 10 hp O 208V EMC C2 Standard None available 025 25A 7 5 hp Voltage EMC Upgrade Option Keypad Options 047 47A 15 hp 230V ANa Wow 2 a 1 480V ves 2 IntelliDisconnect Options 088 88A 30 hp P3 Fused drive isolation 230V PE Output contactor SA Space heater w transformer Type 3R only 4D2 4 2A 1 hp O en 2 IntelliPass Bypass Options 016 16A 5 Nus Fused drive isolation can not be used with P6 P6 Third contactor drive isolation 022 22A 7 5 hp PE Output contactor used for IntelliDisconnect 028 28A 10 hp M1 Manual bypass switch located on front door 042 42A 15 hp SA Space heater w transformer Type 3R only 054 54A 20 hp KF Drive test switch used only with P6 option 068 68A 25 hp L1 Power on and fault light two separate lights 080 80A 30 hp L2 Bypass pilot light red 480V L3 Manual bypass light amber 2D1 2 1A 1hp LE Drive run light K9 Auxiliary contacts 304 3 4A 2 hp 15 Isolation switch 506 5 6A 3 hp 706 7 6A 5 hp 011 11A 7 5 hp Standard Onboard Communications 014 14A 10 hp O RS 485 Communications 021 21A 15 hp
9. y 3 Ak i TH Y 4 2283 2 Places ot A lt gt d q a ne H H B F B PP n i a 3 amp 3 t BIN YL J YL J O gt ecu BB Q P 44 11 2 q Kne Mounting Holes Y Y 4 Places r1 BB gt lt NEMA Type 1 NEMA Type 12 NEMA Type 12 Includes Y Y Y Cover Plates Over Louvers a Yel z 2 ly Es BB C C Type 1 NEMA Type 12 NEMA Type 1 NEMA Type 12 with 22 Floor Stand with 12 Floor Stand For Cable For Cable For Cable For Cable Entry Entry Entry Entry 4 44 11 2 Mounting IF Holes 6 Places MM FF A y L U U V rol F seen Ls L Top View Bottom View GG KK LL For Reference Only Dimensions Subject to Change Bottom View NEMA Type 1 NEMA Type 12 with Floor Stand Figure 31 4 4 Approximate Dimensions CA08104001E For more information visit www eaton com consultants 314 14 Adjustable Frequency Drives Low Voltage E T N SVX9000 September 2011 Sheet 31070 Enclosed Drives SVX Drawing 12 Enclosure Size 3 Table 31 4 16 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting
10. POA point of analysis is defined as where the harmonic calculations are taken An oscilloscope can make all measurements at the PCC or POA to do an on site harmonic evaluation Volts Volts Volts Volts Source A PCC Utility Side Utility Side Customer Transformer Transformer Volts Volts ___kVA lsc lsc Impedance Impedance Customer Generator Volts Generator kVA Set Isc Impedance 4 Source B 221 Total Linear Motor Loads AMPS Total Nonlinear Drive Loads AMPS The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system characteristics The one line in this figure would provide the data to complete the calculations Figure 31 3 1 One Line Diagram for Harmonic Analysis CA08104001E For more information visit www eaton com consultants 313 2 Adjustable Frequency Drives Low Voltage E T N CFX9000 Drives General Description Harmonic Reduction Methods to Meet IEEE 519 1 Line Reactor A line reactor is a three phase series inductance on the line side of an AFD If a line reactor is applied on all AFDs it is pos sible to meet IEEE guidelines where 10 2596 of system loads are AFDs depending on the stiffness of the line and the value of line reactance Line reactors are available in various values of percent impedance most typically 1 1 5 3 and 5 Note The
11. Bypass Contact M Q Overload Motor Figure 31 2 15 Power Diagram 300 hp lj and 250 hp Ip Figure 31 2 17 Power Diagram 300 hp 1j 250 hp lj with Bypass For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CPX9000 Sheet 31029 Enclosed Drives Options Control Communication Option Descriptions Table 31 2 10 Available Control Communications Options Option Description Option Type K1 Door Mounted Speed Potentiometer Provides the CPX9000 with the ability to adjust the frequency reference using a door mounted potentiometer This option uses the 10 Vdc reference to generate a 0 10V signal at the analog voltage input signal terminal When the HOA bypass option is added the speed is controlled when the HOA switch is in the hand position Without the HOA bypass option a two position switch labeled local remote is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal Control K2 Door Mounted Speed Potentiometer with HOA Selector Switch Provides the CPX9000 with the ability to start stop and adjust the speed reference from door mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF positi
12. E 3 TF Door Clearance Top View 1 7 1 TEE NK T o Flanged Disconnect Supplied i with Circuit Breaker When Specified Operator Elements When Specified Mounted on These Panels RR Key Locking Handle B H E aud Slots Quarter Turn Latch 2 p x y O Side View Front View gt 1 For Cable Entry y lyhp hp NI 2 G 480V 250 300 F 300 350 0 56 14 2 Dia 350 400 P Mounting Hole x 4 Places Note See Page 31 4 10 notes 4 and 5 for enclosure and option D1 gt 1 selection Bottom View Figure 31 4 8 Approximate Dimensions CA08104001E For more information visit www eaton com consultants Adjustable Frequency Drives Low Voltage E T N SVX9000 September 2011 Sheet 31074 31 4 18 Enclosed Drives SVX Drawing 16 Enclosure Size 8 Table 31 4 20 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting H Minimum Air Space A B D D1 D2 E F G G1 J 8 48 00 90 00 24 00 42 20 3 00 5 50 84 40 4 00 1219 2286 610 1072 77 139 2143 102 Table 31 4 20 Approximate Di
13. KF Bypass Test Switch for RB and RA Allows the user to energize the AF drive for testing while operating the motor on the bypass controller The Test Switch is mounted on the inside of the enclosure door Addl bypass EN Standard Elapsed Time Meter Provides a door mounted elapsed run time meter Control Power On and Fault Power Lights Provides a white power on light that indicates power to the enclosed cabinet and a red fault light that indicates a drive fault has occurred Light Bypass Pilot Lights for RB RA Bypass Options A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode The lights are mounted on the enclosure door above the switches Addl bypass RUN Pilot Light Provides a green run light that indicates the drive has been commanded to start Light Input Disconnect Assembly Rated to 100 kAIC High Interrupting Motor Circuit Protector HMCP or circuit breaker that provides a means of short circuit protection for the power cables between it and the CPX9000 and protection from high level ground faults on the power cable Allows a convenient means of disconnecting the CPX9000 from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure Input PE Output Contactor Provides a means for positive disconnection of the drive output from the motor termi
14. Table 31 2 2 Maximum Harmonic Current Distortion in of the Fundamental 120V through 69 000V Isc Ip Harmonic Order Odd Harmonics TDD h lt 11 11 lt lt 17 17 lt lt 23 23 lt h lt 35 35 lt h lt 20 4 0 2 0 1 5 0 6 0 3 5 0 20 lt 50 7 0 3 5 2 5 1 0 0 5 8 0 50 lt 100 10 0 4 5 4 0 1 5 0 7 12 0 100 lt 1000 12 0 5 5 5 0 2 0 1 0 15 0 gt 1000 15 0 7 0 6 0 2 5 1 4 20 0 The ratio ISC IL is the ratio of the short circuit current available at the point of common coupling PCC to the maximum fundamental load current Consequently as the size of the user load decreases with respect to the size of the system the percentage of harmonic current that the user is allowed to inject into the utility system increases Notes TDD Total demand distortion is the harmonic current distortion in percent of the maximum demand load current 15 or 30 minute demand Maximum short circuit current at the PCC not counting motor contribution l Maximum demand load current for all of the connected loads fundamental frequency component at the PCC All of the limits are measured at a point of common coupling For more information visit www eaton com consultants Adjustable Frequency Drives Low Voltage CPX9000 Enclosed Drives E T N September 2011 Sheet 31018 Customer Generator Volts Generator kVA Set Isc Impedance Volts Volts Volts Vo
15. 0 4 to 20 mA R max 500 ohms Resolution 10 bit Accuracy 2 DIP switch selection voltage current 3 programmable 2 Form C 1 Form A relay outputs Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Hard wire jumper DIP switch setting default Between terminal 6 and 10 factory default RS 485 off A01 current A12 current A11 voltage Protections Overcurrent protection Yes Overvoltage protection Yes DC bus regulation anti trip Yes accelerates or decelerates the load Undervoltage protection Yes Earth fault protection Yes in case of earth fault in motor or motor cable only the frequency converter is protected Input phase supervision Yes trips if any of the input phases are missing Motor phase supervision Yes trips if any of the output phases are missing Overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short circuit protection Yes Surge protection Yes varistor input Conformed coated varnished boards Yes prevents corrosion Seismic OHSPD Special Seismic Certification Pre Approved For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 H Max Series Drives Sheet 31085 Enclosed Drives Wiring Diagram
16. 1 Digital output programmable Open collector 48 Vdc 50 mA 1 Analog output programmable configurable w jumper 0 20 mA impedance 500 ohms resolution 106 3 For more information visit www eaton com consultants CA08104001E September 2011 Sheet 31021 CPX9000 Enclosed Drives Catalog Number Selection Table 31 2 6 CPX9000 Enclosed NEMA Type 1 Drive Catalog Numbering System Adjustable Frequency Drives Low Voltage CPX 100 1 4 A A Build options alphabetically and numerically Enclosed Options 23 Type Product Family K1 Door mounted speed potentiometer Control CPX Clean power 18 pulse K2 Door mounted speed potentiometer with HOA Control enclosed drives selector switch O 3 15 psig follower Control Horsepower Rating K4 HAND OFF AUTO switch 22 mm Control K5 MANUAL AUTO reference switch 22 mm Control 025 25 hp 200 200 hp START STOP pushbuttons 22 mm Control 030 30 hp 250 250 hp Bypass test switch for RA and RB Addl bypass 040 40 hp 300 300 hp Standard elapsed time meter Control 050 50 hp 350 350 hp ua 060 60 hp 400 400 hp L1 Power on and fault pilot lights Light 075 75 hp 500 500 hp L2 Bypass pilot lights for RA RB bypass options Addl bypass 125 125 hp 700 700 hp P1 Input discon
17. Mounted These Panels Key Locking Handle 90 00 84 37 7 2286 0 2143 0 Intake Ventilating Slots Filtered on NEMA 12 Quarter Turn Latch 2 Places Y y x lt 24 00 609 6 21 45 544 8 gt lt lt 21 31 541 3 25 14 639 48 00 1219 2 gt i Front View Side View 0 56 14 2 Dia 9 50 Mounting Holes 241 al 4 Places LI 1 Opening for m a Bottom Cable Entry 12 50 22 47 570 74 317 5 9 7 73 5 48 139 19 Approximate Construction NEMA Type 1 Oversize c 13 01 76 45 Shipping Weight Finish Enclosure ANSI 61 Gray Light 37 47 951 74 gt Lbs kg 45 22 1148 59 Bottom View 1400 636 Figure 31 3 13 Enclosure Size 8 Approximate Dimensions in Inches mm For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CFX9000 Drives Sheet 31055 Dimensions CFX9000 Drawing 9 4 43 5 1104 9 gt 1 5 38 1 gt I 9 75 2 z z 247 7 7 46 x 15 00 z 189 5 x 381 0 Access in 2 Places E 2 90 Max 90 Max 2 D oor Ng 36 Opening Opening Side View 687 Top View 4 00 101 6 Minimum Free Air
18. m Fully featured mechanically interlocked bypass featuring Eaton s XT contactors Pre engineered options to allow custom configurations see option P150 m Robust steel enclosure for simple installation m Programmable auto restart and auto bypass while allowing critical damper interlock functionality Standards and Certifications Product m IEC 61800 5 1 m CE m cUL Safety m UL 508C EN 61800 5 1 m CE m cUL OHSPD Special Seismic Certification Pre Approved Adjustable Frequency Drives Low Voltage E T N 31 5 12 H Max Series Drives September 2011 Sheet 31088 Enclosed Drives Catalog Number Selection Table 31 5 9 H Max Series IntelliPass and IntelliDisconnect Drives Catalog Numbering System Build options alphabetically and numerically EE EEE ESSEN Extended I O Options in Slot D and E Product Software Series B1 6 x DI DO Each digital input can be i individually programmed as digital output HMX HVAC drive VT Enclosure Style A Z B2 1RO NC NO 1RO NO 1 Thermistor low overload 3 IntelliPass B4 1x Al 2 x AO isolated NEMA Type 1 Braking Application B5 3 x RO NEC Ampere Ratings A IntelliDi No brake chopper B8 1 ext 24 Vdc ext 24 Vdc 3 Pt100 ntelliDisconnect R 208V NEMA Type 1 low overload B9 1RO NO 5 DI 42 240 Vac input 4D6 4 6A 1 hp B Internal brake chopper
19. Mounting Holes Y gt 4 Places H SS MC C gt Side View a D1 D gt Bottom View o m 208 230V 60 75 75 100 100 480V 150 200 200 250 Front View NEMA Type 12 Note No bottom entry exit S7 option required Figure 31 4 7 Approximate Dimensions For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 SVX9000 Sheet 31073 Enclosed Drives SVX Drawing 15 Enclosure Size 6 Table 31 4 19 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting H Minimum Air Space A id c D D1 D2 E F G G1 J 6 30 00 90 00 26 00 26 50 1 80 17 30 5 50 84 40 4 00 762 2286 660 673 46 438 140 2143 102 Table 31 4 19 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Cable Entry Door Clearance 56 rr luu w Sed en S Wt L M N P R Lbs kg 6 23 5 03 30 4 50 19 30 26 20 24 80 93 90 1500 681 597 84 114 490 667 629 2386
20. ly Constant Torque voltage and enclosure rating the 0 3 4 3 7 4 4 9 enclosed drive s continuous output 0 1 4 8 4 FR4 4 9 amp rating should be equal to or 0 1 1 2 6 6 4 4 9 0 2 7 8 4 4 9 greater than the motor s full load amp rating The base enclosed a E 4 package includes a standard drive 0 7 1 2 25 5 5 9 door mounted Local Remote 1 10 31 6 6 10 Keypad and enclosure 1 15 28 6 6 10 m if dynamic brake chopper or 2 20 61 7 7 14 Control Communication option is 2 25 75 7 7 11 desired change the appropriate 2 30 88 7 7 11 code in the base catalog number 3 1 4 5 14 1 A a 5 60 170 8 8 14 the es 2 ds s E 7 211 9 9 14 og num ei alphabetica 5 100 273 9 9 14 and numeric order z Read p i t 6 208V Low Overload Drive and Enclosure l Variable Torque m Read all footnotes 7 i 3 0 1 1 2 6 6 4 4 9 0 2 7 8 4 4 9 0 3 11 4 4 9 0 5 17 5 5 5 9 0 7 1 2 25 5 5 9 0 10 31 5 5 9 1 15 48 6 6 10 1 20 61 6 6 10 2 25 75 7 7 11 2 30 88 7 7 11 2 40 114 7 7 11 3 50 8 8 12 4 60 170 8 8 13 5 75 8 8 14 5 100 9 9 14 Enclosure dimensions listed on Pages 31 4 11 31 4 19 Includes drive Local Remote keypad and enclosure Note Drive heat dissipation calculations listed on Page 31 4 10 For more information visit www eaton com consultants CA08104001E Adjustable Frequency Drives Low Voltage September 2011 SVX9000 Sh
21. 14 DIN4 Multi step speed select 1 DIN4 DIN5 Frequency ref 15 DIN5 Multi step speed select 2 Open Open Ref Vin Closed Open Multi step Ref 1 Open Closed Multi step Ref 2 Closed Closed RefMax 16 DING Fault reset Contact open no action Contact closed fault reset 17 CMB Common for DIN4 DIN6 Connect to GND or 24V 18 AO1 Output frequency Programmable READY _ 19 AO1 Analog output Range 0 20 mA RL maximum 5000 69 CL ewe c acm sd 20 e 001 Digital output Programmable READY Open collector lt 50 mA V lt 48 NXOPTA2 21 RO1 Relay Output 1 RUN C RO1 RUN 69 23 RO1 E 24 RO2 Relay Output 2 4 25 RO2 y FAULT J 26 RO2 Note For more information on jumper selections see the SVX9000 user manual chapter 4 Figure 31 4 11 Basic Application Default 1 0 Configuration For more information visit www eaton com consultants CA08104001E September 2011 Sheet 31077 H Max Series Drives H Max Series Drives General Description Drives Eaton s H Max Series VFD is the next generation of drives specifically engineered for HVAC pump and fluid control applications Installation startup and maintenance are world class with a combination of an ultra efficient power section and a programmable main control board H Max Series has an expanded startup wizard for HVAC system configuration which provides the flexibility to meet consultants OEM and end use
22. 20 DO1 Digital output Programmable e READY Open collector lt 50 mA V x48 Vdc 2 21 RO1 Relay output 1 RUN RUN L 22 RO1 L G9 23 RO1 2 24 RO2 73 Relay output 2 d FAULT 1 25 RO2 d 26 RO2 n Figure 31 3 15 Control Input Output For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31057 SVX9000 Enclosed Drives Door Mounted Keypad Included as Standard with Bypass Option N y x dy N Control Relay Customer Control and Signal Connection Terminal Block General Description m Standard enclosed covers a wide range of the most commonly ordered options Pre engineering eliminates the lead time normally associated with customer specific options m Modified standard enclosed applies to specific customer require ments that vary from the Standard Enclosed offering such as the need for an additional indicating light or minor modifications to drawings Consult your Eaton representative for assistance in pricing and lead time W Custom engineered for those applications with more unique or complex requirements these are individually engineered to the customer s needs Consult your Eaton representative for assistance in pricing and lead time CA08104001E Adjustable Fr
23. 22 kW 075 75A 25 hp 18 5 kW 061 61A 40 hp 30 kW 088 88A 30 hp 22 kW 072 72A 50 hp 37 kW 105 105A 40 hp 30 kw 087 87A 60 hp 45 kw 140 140A 50 hp 37 kW 105 105A 75 hp 55 kW 170 170A 60 hp 45 kw 140 140A 100 hp 75 kW 205 205A 75 hp 55 kW 170 170A 125 hp 90 kW 261 261A 100 hp 75 kW 205 205A 150 hp 110 kW 310 310A 125 hp 90 kw 261 261A 200 hp 132 kW 310 310A 250 hp 160 kW O DB chopper standard frames FS4 FS6 1 5 40 hp 3 4 61A 480 Vac 0 75 20 hp 3 7 62 200 240 Vac Notes All boards are varnished conformed coated Corrosion resistant Battery included in all drives for real time clock Keypad kit includes HOA bypass Keypad kit includes HOA back reset for Europe application EMI RFI filters included n 1 E E 1 DC link choke included CA08104001E For more information visit www eaton com consultants 315 Adjustable Frequency Drives Low Voltage E T N H Max Series Drives September 2011 Sheet 31080 Enclosed Drives Product Selection Table 31 5 2 H Max Series Drives 230 Vac FS Drive Output Current Assigned Motor Ratings 230 Vac Low Overload Frame Low Overload Full Horsepower Drive kW Amperes Full Load Amperes Size Load Amperes at 40 C 230 Vac 50 Hz at 50 C NEMA Type 1 IP21 4 3 7 0 75 0 55 3 2 2 6 4 8 1 0 0 75 4 2 3 7 6 6 1 5 1 1 6 6 4 8 8
24. 56 00 4 30 11 10 1 80 10 80 55 20 279 152 229 254 165 669 38 108 1422 108 281 46 19 1402 Table 31 4 14 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Floor Stand RR ss TT uu vv E i DD EE FF GG HH JJ KK LL MM NN PP Lbs kg 1 26 00 3 50 5 50 3 00 6 00 2 00 5 40 1 10 8 80 5 40 230 104 660 90 141 76 152 51 136 28 224 137 2 50 63 5 2 50 63 5 te Lifting Holes Se TN m K Lifting Holes AA Z H 4 Places FT 4 Places i A X Kk fl 1 Y 1 B F ooo ooo Y I A 0 44 11 2 Mounting Holes 4 Places NEMA Type 1 NEMA Type 12 NEMA Type 12 Includes Cover Plates Over Louvers Y Y 1 L gt y le 7 l PF DD C gt lt lt A H NEMA Type 1 NEMA Type 12 with Floor Stand 0 44 11 2 M N For Cable Mounting Holes 6 Places NN For Cabl For Cable For Cable Entry Entry For Cable Entry Y 57 T Top View Bottom View HH For Reference Only Bottom View Dimensions Subject NEMA Type 1 NEMA Type 12 to Change with Floor Stand Figure 31 4 3 Approximate Dimensions For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31069 SVX Drawing 11 Enclosure Size 2 Adjustable Frequency Drives Low Voltage
25. Form A NO 1 thermistor 1x AI 2x AO isolated XMX IO B4 A 3x RO Form A NO XMX IO B5 A 1 ext 24 Vdc ext 24 Vdc 8 3 Pt100 1RO Form A NO 9 5DI 42 240 Vac input LonWorks XMX COM C4 A For more information visit www eaton com consultants E T N September 2011 Sheet 31082 NEMA Type 1 to NEMA Type 12 IP54 Conversion Kit The NEMA Type 12 IP54 option kit is used to convert a NEMA Type 1 to a NEMA Type 12 drive Kit consists of a drive cover a fan kit and plugs Table 31 5 5 NEMA Type 12 IP54 Cover Option Kit Option Kit Description Catalog Number FS4 branded N12 IP54 cover FS4 N12KIT with gasket plastic plug fans Eaton logos FS5 branded N12 IP54 cover FS5 N12KIT with gasket plastic plug fans Eaton logos FS6 branded N12 IP54 cover FS6 N12KIT with gasket plastic plug fans Eaton logos Flange Kits The flange kit is used when the power section heat sink is mounted through the back panel of an enclosure CA08104001E September 2011 Sheet 31083 Adjustable Frequency Drives Low Voltage H Max Series Drives Enclosed Drives Technical Data and Specifications Table 31 5 6 H Max Series Drives Description Specification Input Ratings Input voltage Vin 200 240 Vac 380 480 Vac 10 10 Input frequency fin 50 60 Hz variation up to 47 66 Hz Connection to power On
26. Performance AFD Output Harmonics For the purpose of performance evaluation the non sinusoidal output waveforms produced by AFDs are represented by their mathematically equivalent component parts All such waveforms consist of an infinite number of sinusoidal components of different amplitudes and frequencies The fundamental component is the good part of the waveform which provides power to the motor at the desired operating frequencies The harmonics are unwanted components which provide unusable voltages and currents to the motor at frequencies that are multiples of the fundamental State of the art designs for pulse width modulated AFDs provide a sine weighted modulation strategy with a high switching frequency and reduced output harmonic content as compared to other types of drives A motor operating on a PWM drive will have an additional heat loss due to the harmonic content as compared to utility line operation PWM drives that are comprised of IGBT insulated gate bipolar transistor power devices are also capable of rapid voltage rise times which can stress the insulation system of the AC motor For this reason motors designed for operation on IGBT PWM inverter power incorporating insulation systems rated for rapid voltage rise times and higher operating temperatures are recommended for use with the drives Standard motors with a 1 15 service factor or energy efficient motors can be used provided th
27. SVX9000 Enclosed Drives Table 31 4 15 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting H Minimum Air Space A B c D 01 G1 J K 2 26 40 59 00 19 40 24 80 57 00 55 40 4 00 3 00 669 1499 492 630 1448 1406 102 76 Table 31 4 15 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Size Cable Entry Door Clearance T U V W Floor Stand L MN P R 5 X Y 2 BB cc 2 5 90 1240 9 50 26 40 1 50 4 80 5 90 69 00 4 80 13 60 1 80 0 80 68 20 149 315 241 669 38 121 151 1753 121 344 46 19 1732 Table 31 4 15 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Floor Stand RR ss uu vv Approx Ship Wt DD EE FF GG HH JJ KK LL MM NN PP Lbs kg 2 26 00 4 80 6 80 3 00 6 00 2 00 5 00 1 10 11 30 79 00 78 20 380 173 660 121 172 76 152 51 127 28 288 2007 1986 2 50 63 5 2 50 63 5 D Lifting Holes Lees Lifting Holes AA ws cepe dam 2 Places J 2 Places Y J
28. Slot indicated in bold is the preferred location OPTC2 is a multi protocol option card For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31043 Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the baud rate ranges from 300 to 19 200 baud Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the addresses range from 1 to 127 LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive on a LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s CANopen Slave Communications The CANopen Slave Network Card OPTC6 is used for connecting the 9000X Drive to a host system According to ISO 11898 standard cables to be chosen for CANbus should have a nominal im
29. 10 bits 0 196 For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31059 Table 31 4 3 Specifications Adjustable Frequency Drives Low Voltage SVX9000 Enclosed Drives Feature Description 9000X Enclosed Products Feature Description 9000X Enclosed Products NEMA Type 1 or NEMA Type 12 NEMA Type 1 or NEMA Type 12 Primary Design Features Input Output Interface Features Continued 45 66 Hz input frequency Standard Discrete Outputs Output AC volts maximum Input voltage base Fault alarm Standard Output frequency range Hz 0 500 Drive running P q y range Drive at set speed Programmable Initial output current li 250 for 2 seconds Optional parameters 14 Overload 1 minute I IL 150 110 Dry contacts 1 2 relays Form Enclosure space heater Optional Open collector outputs 1 Additional discrete outputs Optional Oversize enclosure Standard iun Output contactor Optional Communications 2 RS 232 Standard Bypass motor starter Optional RS 422 485 Optional Listings UL cUL DeviceNet Optional Protection Features Modbus RTU Optional CANopen Slave Optional Incoming line fuses Optional PROFIBUS DP Optional AC input circuit disconnect Optional LonWorks Optional Line reactors Standard Johnson Controls Metasys N2 Optional Phase rotation insensitiv
30. 19 1808 2 30 92 785 4 29 30 744 2 16 78 426 2 2 34 59 4 320 145 435 197 For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CFX9000 Drives Sheet 31049 Dimensions CFX9000 Drawing 3 0 44 11 2 Mounting Holes 4 Places Figure 31 3 8 Enclosure Size B UL Type 3R Approximate Dimensions in Inches mm Table 31 3 32 CFX9000 Drive Dimensions H H1 H2 H3 Ww wi w2 w3 D D1 D2 Approx Approx Weight Shipping Lbs kg Weight Lbs kg 46 09 44 45 42 77 36 35 26 31 20 92 19 30 2 69 17 74 16 76 3 31 235 107 290 132 1170 7 1129 0 1086 4 923 3 668 3 531 4 490 2 68 3 450 6 425 7 840 1 CA08104001E For more information visit www eaton com consultants Adjustable Frequency Drives Low Voltage E T N CFX9000 Drives T Sheet 31050 31 3 18 Dimensions CFX9000 Drawing 4 0 44 11 2 Mounting Holes 0 44 11 2 4 Places Mounting Holes a 4 bc 0 N W2 gt lt lt D gt e at L e Q H1 H2 H2 H3 H H3 i H4 y Vy _ o fy Y E 1 W2 E W1 iC eg Mn D1
31. DRW 2 DRW 4 10 30 8 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 15 46 2 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 20 59 4 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 25 74 8 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 30 88 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 40 114 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 50 143 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 60 169 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 75 211 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 100 273 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 Table 31 3 3 230 Vac hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R Current Frame Disconnect Power Disconnect Power Disconnect Power Only Options Only Options Only Options Low Overload Drive Variable Torque 7 1 2 22 0 FR5 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 10 28 0 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 15 42 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 75 192 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 100 248 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 High Overload Drive Constant Torque 7 1 2 22 0 FR5 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 10 28 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 15 42 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 20 54 0 FR7 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 25 68 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 30 80 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 40 104 0 FR8 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 50 130 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 60 154 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 75 192 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW
32. DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 10 14 0 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 15 21 0 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 20 27 0 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 25 34 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 30 40 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 40 52 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 50 65 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 60 77 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 75 96 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 100 124 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 125 156 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 150 180 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 200 240 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 250 302 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 300 361 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 350 414 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 Consult factory CA08104001E For more information visit www eaton com consultants 31 3 6 Adjustable Frequency Drives Low Voltage E T N Sheet 31038 Technical Data and Specifications Table 31 3 5 575 Vac hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R Current Frame Disconnect Power Disconnect Power Disconnect Power Only Options Only Options Only Options Low Overload Drive Variable Torque 15 17 0 FR6 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 20 22 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 25 27 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 30 32 0 FR6 DRW
33. G o standard panel id a vid base catalog number Some options are voltage and or m All of the programming is horsepower specific Consult your For high temperature rating select HT option code and exactly the same as the standard Eaton representative for details contact factory SVX9000 drive Pages 31 3 12 and 31 3 13 for complete Select enclosed options Add escriptions H Includes local remote speed reference switch the codes as suffixes to the base See Pages 31 3 10 and 31 3 11 for complete catalog number in alphabetical and descriptions numeric order Consult Eaton for availability CA08104001E For more information visit www eaton com consultants 31 3 19 Adjustable Frequency Drives Low Voltage E T N CFX9000 Drives en Sheet 31042 Options Options CFX9000 Series Option Board Kits The CFX9000 Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of five option boards The CFX9000 Series factory installed standard board configuration includes an A9 I O board and an A2 relay output board which are installed in slots A and B Figure 31 3 5 Option Boards Table 31 3 16 Option Board Kits Option Kit Des
34. Steel Enclosure ANSI 61 Gray Light Material Enclosure and Backplate 12 ga 9 75 247 7 4 43 5 1104 9 1 5 38 1 J 7 46 x 15 00 189 5 x 381 0 Access in Top 2 Places 4 00 101 6 Minimum Free Air Space Required JI OM Operator Elements When Specified ie eo ooo I Mounted on oa These Panels TIR Flanged Disconnect Supplied with Circuit Breaker When Specified Key Locking Handle Quarter Turn Latch 2 Places Intake Ventilating Slots Filtered on NEMA 12 60 00 1524 Front View 32 72 831 1 gt 8 50 x 12 00 215 9 x 304 8 54 90 1394 5 Bottom View 0 56 14 2 Dia r ic Bottom Access Mounting Hole 5 Places T T 25 00 635 0 18 84 t 11 93 ve 303 0 208 3 2 00 50 8 lt 22 90 581 7 F 46 30 1176 0 gt Figure 31 2 12 300 400 hp Ij and 250 350 hp I Approximate Dimensions in Inches mm For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CPX9000 Sheet 31
35. a smooth startup m O connections with simple quick connection terminals m Control logic be powered from an external 24V power supply to simulate internal drive functions and fieldbus if necessary used for testing and software downloads m Standard l O 6DI 2 1AO 2 Form C RO NO NC 1 Form A RO NO m Hard wired external damper interlock For more information visit www eaton com consultants E T N September 2011 Sheet 31078 Standards and Certifications Product m IEC 61800 5 1 m CE m cUL Safety m UL 508C EN 61800 5 1 m CE m cUL Seismic Qualification Refer to Tab 1 for information on seismic qualification for this and other Eaton products CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 H Max Series Drives Sheet 31079 Enclosed Drives Catalog Number Selection Table 31 5 1 H Max Series Drives Catalog Numbering System Build options alphabetically and numerically TTT Ld Extended I O Options in Slot D and E Braking Applicati Product ton B1 6 x DI DO Each digital input can be HMX HVAC drive o d individually programmed as digital output ME ow ne e B2 1RO NC NO 1RO NO 1 Thermistor Mternal prake B4 1 x AI 2 x AO isol
36. customer use Bypass options RB and RA include an output contactor as standard This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure PF Output Filter Used to reduce the transient voltage DV DT at the motor terminals The output filter is recommended for cable lengths Output exceeding 100 ft 30m or for a drive rated at 525 690V This option is mounted in the enclosure and may be used in conjunction with a brake chopper circuit PG MotoRx 300 600 ft 1000 V uS DV DT Filter Used to reduce transient voltage DV DT and peak voltages at the motor terminals This Output option is comprised of a 0 5 line reactor followed by capacitive filtering and an energy recovery clamping circuit Unlike the output filter see option PF the MotoRx recovers most of the energy from the voltage peaks resulting in a lower voltage drop to the motor and therefore conserving power This option is used when the distance between a single motor and the drive is 300 600 ft 91 183m This option cannot be used with the brake chopper circuit The output filter option PF should be investigated as an alternative PH Single Overload Relay Uses a bimetallic overload relay to provide additional overload current protection to the motor on Output configurations without bypass options It is included with the bypass configurations for overload current protection in the bypass mode The overload relay is
37. eaton com consultants fYYYYNV NVE EE _ AFD Figure 31 2 7 Line Reactor Advantages Low cost m Can provide moderate reduction in voltage and current harmonics W Available in various values of percent impedance Provides increased input protection for AFD and its semiconductors from line transients Disadvantages m May not reduce harmonic levels to below IEEE 519 1992 guidelines m Voltage drop due to IR loss CA08104001E E T N September 2011 Sheet 31019 CPX9000 Enclosed Drives 2 Clean Power Drives When the total load is comprised of nonlinear load such as drives and the ratio is Isc lj the greatest harmonic mitigation is required Under these conditions the currents drawn from the supply need to be sinusoidal and clean such that system interference and additional losses are negligible The Eaton CPX9000 Clean Power Drive uses a phase shifting auto transformer with delta connected winding that carries only the ampere turns caused by the difference in load currents This results in nine separate phases In this type of configuration the total kVA rating Adjustable Frequency Drives Low Voltage of the transformer magnetic system was only 48 that of the motor load A traditional isolated transformer system with multipulse windings would require the full kVA rating to be supported which is more common in a MV step down transformer The integ
38. for all drive frames with six digital IN two analog IN one analog OUT three relay OUT accepts two additional I O or communication board In addition the control board has built in RS 485 and Ethernet communication These drives continue the tradition of robust performance and raise the bar on features and functionality ensuring the best solution at the right price Adjustable Frequency Drives Low Voltage Features and Benefits m Integrated DC link choke standard on drives from FS4 through FS9 m DC bus regulation anti trip W input surge protection against voltage spikes varistor input W EMI RFI filters standard on all drives from FS4 through FS9 to meet EMC Category 2 m HAND OFF AUTO and DRIVE BYPASS selector on keypad simplifies control m Additional I O and communication cards provide plug and play functionality m Copy paste function allows transfer of parameter settings from one drive to the next W Keypad can display up to nine moni tored parameters simultaneously m Remote mount keypad kit available m NEMA Type 1 and NEMA Type 12 available m Real time clock with PLC functionality m Two independent PID functions W On screen troubleshooting diagnostics with embedded manual assistance m Onboard RS 485 Modbus N2 FLN BACnet W Onboard Ethernet based communi cations BACnet IP Modbus TCP m Standard NEMA Type 12 keypad on all drives Quickstart wizard built into programming of drive ensures
39. ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m 380 480V Vibration FS4 FS9 EN 61800 5 1 EN 60068 2 6 5 to 150 Hz displacement amplitude 1 mm peak at 5 to 15 8 Hz max acceleration amplitude 1G at 15 8 to 150 Hz Shock EN 61800 5 1 EN 60068 2 27 UPS Drop test for applicable UPS weights Storage and shipping max 15G 11 ms in package Enclosure class NEMA Type 1 IP21 or NEMA Type 12 IP54 keypad required for IP54 Type 12 Standards EMC Immunity Fulfills all EMC immunity requirements Emissions EN 61800 3 LEVEL H EMC C2 Emissions EMC level dependent EMC 2 EN61800 3 2004 Category C2 CA08104001E Delivered with Class C2 EMC filtering as default For more information visit www eaton com consultants 31 5 8 Max Series Drives Enclosed Drives Table 31 5 6 H Max Series Drives Continued Adjustable Frequency Drives Low Voltage E T N September 2011 Sheet 31084 Description Specification Control Connections Analog input voltage 0 to 10V R 200 kohms differential Resolution 0 1 Accuracy 1 DIP switch selection voltage current Analog input current Digital inputs 6 0 4 to 20 mA Rj 250 ohms differential Positive or negative logic 18 to 30 Vdc Auxiliary voltage 24V 10 max 250 mA Output reference voltage 10V 3 max load 10 mA Analog output Relay outputs 0 10
40. in Inches mm Table 31 3 30 CFX9000 Drive Dimensions H H1 H2 Ww w1 D D1 Approximate Approximate Weight Lbs kg Shipping Weight Lbs kg 40 00 1016 0 38 00 965 2 36 35 923 3 20 92 531 4 19 30 490 2 16 76 425 7 2 34 59 4 185 84 229 104 CA08104001E For more information visit www eaton com consultants 31 3 16 CFX9000 Drives Dimensions CFX9000 Drawing 2 Adjustable Frequency Drives Low Voltage September 2011 Sheet 31048 0 44 11 2 044 11 2 is 3 00 76 2 Mounting 4 00 101 6 Minimum 3 00 76 2 Mounting 4 00 101 6 Minimum inimum Air Space Holes Free Air Space Required tinimum Air Space Holes Free Air Space Required Required Both Sides 4 Places Required Both Sides 4 Places ns Lg 0 e 1 H1H2 H2 e H4 H3 e Y o w1 gt lt Ww Di Lu a lo o e Di D gt Figure 31 3 7 Enclosure Size C UL Type 12 Approximate Dimensions Inches mm Table 31 3 31 CFX9000 Drive Dimensions H H1 H2 H3 H4 w1 D D1 Approx Approx Weight Shipping Lbs kg Weight Lbs kg 52 00 1320 8 50 00 1270 0 48 35 1228 1 72 00 1828 8 71
41. in operation Class 3C2 Mechanical particles IEC 721 3 3 unit in operation Class 352 Altitude 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 6560 ft 2000m Vibration EN 60068 2 6 3 to 150 Hz displacement amplitude 1 mm peak at 3 to 15 8 Hz max acceleration amplitude 1G at 15 8 to 150 Hz Shock EN 50178 IEC 68 2 27 UPS Drop test for applicable UPS weights storage and shipping max 15G 11 ms in package Enclosure class IP20 Exception 115V single phase in 230V three phase out Only three phase FS2 and FS3 drives are equipped with brake chopper circuit For more information visit www eaton com consultants 31 1 4 Adjustable Frequency Drives Low Voltage E T N M Max Series Technical Data September 2011 Sheet 31012 Terminal Signal Factory Preset Description 1 10V Ref output voltage Maximum load 10 mA 12 Analog signal in 1 Freq reference 0 10 V Ri 200k ohms min 3 GND I O signal ground 6 24V 24V output for Dis 2096 max load 50 mA 7 GND I O signal ground Digital input 1 Start forward P 0 30 V Ri 12k ohms min EDEN g 9 DI2 Digital input 2 Start reverse gt 10 DI3 Digital input 3 Preset speed P A A RS 485 signal A FB communication MR B B
42. is applicable only with NEMA Type 1 and NEMA Type 12 Freestanding drives Input Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure P3 Input Line Fuses Rated to 200 kAIC Provides high level fault protection of the SVX9000 input power circuit from the load side of Input the fuses to the input side of the power transistors This option consists of three 200 kA fuses which are factory mounted in the enclosure P7 MOV Surge Suppressor Provides a metal oxide varistor MOV connected to the line side terminals and is designed to clip line Input side transients PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals The contactor coil Output is controlled by the drive s run or permissive logic NC and NO auxiliary contacts rated at 10A 600 Vac are provided for customer use Bypass Options RB and RA include an Output Contactor as standard This option includes a low VA 115 Vac fused Control Power Transformer and is factory mounted in the enclosure PF Output Filter Used to reduce the transient voltage DV DT at the motor terminals The Output Filter is recommended for cable Output lengths exceeding 100 ft 30m with a drive of 3 hp and above for cable lengths of 33 ft 10m with a drive of 2 hp and below or for a drive rated at 525 690V This option
43. motor and are for reference only Units are to be selected such that the motor current is less than or equal to the MMX rated continuous output current For 208V 380V or 415V applications select the unit such that the motor current is less than or equal to the MMX rated continuous output current G For MMX11_ MMX32 and MMX35_ there are no options for units with filters For more information visit www eaton com consultants CA08104001E E T N M Max Series Adjustable Frequency Drives Low Voltage September 2011 Sheet 31011 Technical Data Accessories Table 31 1 7 Options Description Specification Table 31 1 3 M Max Copy Paste Module C 396 line reactors Single phase Description atalog 3 line reactors Three phase Number Module is plugged onto the front of the drive to MMX COM PC Specifications provide upload download of all parameters direct link to a PC via USB interface for parameter assignment Table 31 1 8 M Max Series Drives via MaxConnect software and copying of parameters Description Specification for a series of devices or when exchanging devices z No PC required Input Ratings Input voltage Vin 10 15 575V units 15 15 Table 31 1 4 Optional Communication Modules Input frequency fin 50 60 Hz variation up to 45 66 Hz Description Catalog Connection to Once per minute or less typical operation Number power Communication adapter
44. mounted within the enclosure and is manually resettable Heater pack included PI Dual Overload Relays This option is recommended when a single drive is operating two motors and overload current protection is Output needed for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 5096 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Heater packs not included PN Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the bypass mode and Addl overload current protection is needed for each of the motors The standard configuration includes two bimetallic overload relays bypass each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CFX9000 Drives Sheet 31045 Options Table 31 3 17 Available Control Communications Options Continued Option Description Option Type RA Manual HOA Bypass Controller The manual HAND OFF AUTO HOA three contactor bypass optio
45. operating conditions The factors include data from the controller efficiency curves and adjust for motor characteristics at various speed and load points To calculate total AC drive system efficiency multiply the published motor efficiency by the adjustment factors listed in Table 31 0 2 Use the published motor efficiency for full load 60 Hz operation only The adjustment factors account for changes in motor efficiency due to changing the speed and load Percent Efficiency 25 Load Variable Torque Load Figure 31 0 1 Typical AFD Efficiency Table 31 0 2 Adjustment Factors for Calculating Total AC Drive System Efficiency Percent Constant Torque Load Variable Torque Load Speed Load Percent of Rated Torque Adjustment Percent 100 75 50 25 Factor Torque 100 0 930 0 950 0 912 0 932 0 878 0 899 0 800 0 820 0 930 0 950 100 90 0 931 0 951 0 912 0 933 0 879 0 900 0 800 0 821 0 919 0 940 81 80 0 930 0 951 0 912 0 933 0 878 0 900 0 800 0 821 0 900 0 921 64 70 0 928 0 949 0 909 0 931 0 876 0 898 0 798 0 820 0 874 0 895 49 60 0 924 0 946 0 906 0 928 0 872 0 895 0 794 0 817 0 836 0 859 36 50 0 910 0 934 0 892 0 916 0 859 0 883 0 782 0 806 0 782 0 806 25 40 0 889 0 915 0 872 0 897 0 839 0 864 0 763 0 788 0 689 0 714 16 30 0 855 0 883 0 838 0 866 0 805 0 833 0 732 0 760 20 0 793 0 826 0 766 0 810 0 746 0 780 0 675 0 709 10 0 625 0 675 0 610 0 660 0 584 0 634 0 522 0 572
46. pilot lights L2 Input line fusing P2 Input line fuses 200 kAIC P3 Table 31 3 22 Meter Options Output contactor PE m Output filter PF Description Catalog F Number Suffix MotoRx 300 600 ft DV DT filter PG Single overload relay PH Standard elapsed time meter KO Dual overload relays PI Frequency meter KS Input MOV P7 MP 3000 relay with URTD KV 50 kA surge protective device P8 MP 3000 relay with URTD and CTs KU 100 kA surge protective device P9 Table 31 3 23 Enclosure Options Table 31 3 27 208V Bypass Options 7 1 2 100 hp Enclosure Catalog Description Catalog Size Number Suffix Number Suffix Space Heater Manual HOA bypass controller RA 7 S9 bypass controller RB 8 S9 Auto transfer HOA bypass controller RC 3 99 Auto transfer bypass controller RD B S9 Reduced voltage starter for bypass RG 59 Dual overloads for bypass PN D S9 T 59 Table 31 3 28 230V Bypass Options 7 1 2 125 hp Plastic Nameplate Description Catalog all SN Number Suffix Foor Stand Enelosie Size Manual HOA bypass controller RA 6 00 inch floor stand size F S4 IOB bypass controller RB 22 00 inch floor stand size B and C 55 Auto transfer HOA bypass controller RC 12 00 inch floor stand size C and D S6 Auto transfer IOB bypass controller RD Requires customer supplied 115 Vac supply Reduced voltage starter for bypass RG Dual overloads for bypass PN Table 31 3 24 208V Power Options 7 1 2 100 hp Description Catalog Table 31 3 29 480 and 575V Bypass Op
47. the drive s base speed Speed Regulation The allowable amount of speed variation should be considered Does the application require unvarying speed at all torque values or will variations be tolerated CA08104001E Adjustable Frequency Drives Low Voltage Application Guide Torque Requirements The starting peak and running torques should be considered when selecting a drive Starting torque requirements can vary from a small percentage of the full load to a value several times full load torque The peak torque varies because of a change in load conditions or mechanical nature of the machine The motor torque available to the driven machine must be more than that required by the machine from start to full speed The greater the excess torque the more rapid the acceleration potential Acceleration The necessary acceleration time should be considered Acceleration time is directly proportional to the total inertia and inversely proportional to the torque available Duty Cycle Selecting the proper drive depends on whether the load is steady varies follows a repetitive cycle of variation or has pulsating torques The duty Table 31 0 3 Drive Specifications cycle which is defined as a fixed repetitive load pattern over a given period of time is expressed as the ratio of on time to the cycle period When the operating cycle is such that the drive operates at idle or a reduced load for more than 2596 of
48. unintended changes in the drive operating speed These factors contribute to the drive s service deviation Table 31 0 1 lists some of these factors and the typical effect that they have on drive speed Table 31 0 1 Factors Affecting Service Deviation Influencing Typical Speed Factor Change Line voltage variations 0 096 within rated tolerance Ambient temperature 0 25 variations of controller within rated tolerance after warmup Motor temperature variations 0 5 Cold to maximum operating temperature Current Limit If an AC drive was not equipped with current limit the overcurrent trip circuits would shut down the drive should the motor draw excessive current due to an overload or too rapid an acceleration rate Current limit provides a means of maintaining control of the drive under these conditions For more information visit www eaton com consultants If the output current reaches the current limit setting while the drive is running at set speed the drive will decelerate to a lower speed If possible the speed will decrease to whatever operating speed is required to prevent exceeding the current limit setting If the output current reaches the current limit setting while the drive is acceler ating the drive will deviate from the programmed acceleration ramp and accelerate at a rate that will prevent the current from exceeding the set limit If the drive reaches the negati
49. 0 2 0 1 5 6 8 6 6 11 0 3 0 2 2 9 6 8 0 12 5 4 0 3 0 N A 11 0 5 18 0 5 0 4 0 15 2 12 5 24 0 7 5 5 5 22 0 18 0 31 0 10 0 7 5 28 0 24 0 6 48 0 15 0 11 0 42 0 31 0 62 0 20 0 15 0 54 0 48 0 7 75 0 25 0 18 5 68 0 62 0 88 0 30 0 22 0 80 0 75 0 105 0 40 0 30 0 104 0 88 0 8 140 0 50 0 37 0 130 0 105 0 170 0 60 0 45 0 154 0 140 0 205 0 75 0 55 0 192 0 170 0 9 261 0 100 0 75 0 248 0 205 0 310 0 125 0 90 0 N A 261 0 4 3 7 0 75 0 55 3 2 2 6 4 8 1 0 0 75 4 2 3 7 6 6 15 1 1 6 6 4 8 8 0 2 0 1 5 6 8 6 6 11 0 3 0 2 2 9 6 8 0 12 5 4 0 3 0 11 0 5 18 0 5 0 4 0 15 2 12 0 24 0 7 5 5 5 22 0 18 0 31 0 10 0 7 5 28 0 24 0 6 48 0 15 0 11 0 42 0 31 0 62 0 20 0 15 0 54 0 48 0 7 75 0 25 0 18 5 68 0 62 0 88 0 30 0 22 0 80 0 75 0 105 0 40 0 30 0 104 0 88 0 8 140 0 50 0 37 0 130 0 105 0 170 0 60 0 45 0 154 0 140 0 205 0 75 0 55 0 192 0 170 0 9 261 0 100 0 75 0 248 0 205 0 310 0 125 0 90 0 N A 261 0 For sizing reference For more information visit www eaton com consultants CA08104001E September 2011 Sheet 31081 Table 31 5 3 H Max Series Drives 480 Vac Adjustable Frequency Drives Low Voltage H Max Series Drives Enclosed Drives FS Drive Output Current Assigned Motor Ratings 480 Vac Low Overload Frame Low Overload Full Horsepower Drive kW NEC Amperes Full Load Amperes Size Load Amperes at 40 C 400 Vac 50 Hz at 50 C NEMA Type 1 IP21 4 3 4 1 5
50. 00 product uses the term High Overload lj in place of the term Constant Torque CT Like wise Low Overload lj is used place of the term Variable Torque VT The new terms are a more precise description of the rating The older terms included ambient temperature ratings in addition to overload ratings In order to minimize enclosure size and offer the highest ambient temperature rating overload and temperature ratings are now treated separately Ambient temperature ratings are shown in Table 31 2 7 Consult the factory for 50 C ratings of FR10 and above Table 31 2 7 Ambient Temperature Ratings Frame IL Size FR4 FR9 50 C 50 C FR10 and 40 C 40 C above m if dynamic brake chopper or Control Communication option is desired change the appropriate code in the base catalog number Note All of the programming is exactly the same as the standard SVX9000 drive Select enclosed options Add the codes as suffixes to the base catalog number in alphabetical and numeric order CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CPX9000 Sheet 31023 Enclosed Drives Table 31 2 8 480 Vac CPX9000 Base Drive Product Selection Enclosure hp Current Chassis Drawing Size 0 A Frame Number Low Overload Drive l Variable Torque 7 100 140 FR8 1 125 170 FR8 1 150 205 FR8 1 8 200 261 FR9
51. 000 Clean Power Drives use advanced 18 pulse clean power technology that significantly reduces line harmonics at the drive input terminals resulting in one of the purest sinusoidal waveforms available Enhancements to the CPX9000 Clean Power Drives include smaller enclosures and higher temperature ratings than CP9000 for selected drives The CPX9000 drive also delivers true power factor in addition to reducing harmonic distortion the CPX9000 drive prevents transformer overheating and overloading of breakers and feeders which enables the application of adjustable frequency drives on generators and other high impedance power systems CPX9000 Enclosed Products m Standard enclosed covers a wide range of the most commonly ordered options Pre engineering eliminates the lead time normally associated with customer specific options Available configurations are listed on Pages 31 2 5 31 2 18 m Modified standard enclosed applies to specific customer require ments that vary from the Standard Enclosed offering such as the need for an additional indicating light or minor modifications to drawings Contact your local sales office for assistance in pricing and lead time W Custom engineered for those applications with more unique or complex requirements these are individually engineered to the customer s needs Contact your local sales office for pricing and lead time For more information visit www eaton com consultan
52. 01 Hz to Siemens APOGEE FLN P1 RTU Control Characteristics RS 485 as a slave onan FLN network Control method Frequency control V f open loop sensorless vector control Other communication parameters Switching frequency 1 310A adjustable with parameter 2 6 9 include an address range from 1 to FS4 FS7 default 6 kHz 247 parity of None Odd or Even Frequency reference Analog input Resolution 0 1 10 bit accuracy 1 and option boards Panel reference Resolution 0 01 Hz NEMA Type 12 IP54 Conversion Kit Field weakening point 8to 320 Hz The NEMA Type 12 IP54 option kit is Acceleration time 0 1 to 3000 seconds used to convert a NEMA Type 1 to a Deceleration time 0 1 to 3000 seconds NEMA Type 12 drive Kit consists of Braking torque DC brake 30 x without brake option a drive cover a fan kit and plugs Ambient Conditions Ambient operating FS4 FS7 14 F 10 C no frost to 104 F 40 C temperature Drive can operate at 122 F 50 C Storage temperature 40 to 158 F 40 to 70 C Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water Air quality Chemical vapors IEC 60721 3 3 unit in operation Class 3C2 Mechanical particles IEC 60721 3 3 unit in operation Class 3S2 Altitude 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m 380 480V Vibration FS4 FS7 EN 61800 5 1 EN 60068 2 6 5 to 150 Hz displacement amplitud
53. 027 Enclosed Drives CPX Drawing 4 Enclosure Size 10 15 63 l 397 0 9 03 7 gt z 7 z 533 4 x 254 0 Access in Top 2 o Top View 00 101 6 Minimum Free Air Space Required ee dial Flanged Disconnect Supplied with Circuit Breaker D Wren Specifica Operator E Handie M When le Specified NEN Mounted 93 50 on These 2374 9 Panels 90 00 1 2286 0 84 37 2143 0 Ouarter Turn Latch 4 Places Intake Ventilating e e m n I 30 50 774 7 gt H 35 75 908 1 gt 35 75 908 1 gt 31 75 806 5 gt PT 80 00 2032 0 Front View Side iew 15 64 _ 21 00 10 00 533 4 254 0 397 3 Bottom Access 13 17 79 451 9 Y o o o o 2 00 50 8 38 00 965 2 da e 4202 1067 3 0 1046 Cold Rolled ee 78 02 1981 7 gt Bottom View Figure 31 2 13 500 600 hp Ij a
54. 1 3 75 105 8 8 12 3 100 140 8 8 12 4 125 170 8 8 13 5 150 205 9 9 14 5 200 245 9 9 14 6 8 OG 250 300 10 10 159 16 6 8 OG 300 385 10 10 15 9 160 6 899 350 460 10 10 150 16 8 9 9X9 400 520 11 11 16 17 8 9 OG 500 590 11 11 16 17 8 9 550 650 11 11 16 9 17 600 730 12 12 650 820 12 12 700 920 12 12 Low Overload Drive and Enclosure l Variable Torque 0 1 1 2 33 4 4 9 0 2 43 4 4 9 0 3 5 6 4 4 9 0 5 7 6 4 4 9 0 7 1 2 12 4 4 9 0 10 16 5 5 9 0 15 23 5 5 9 0 20 31 5 5 9 1 25 38 6 6 10 1 30 46 6 6 10 1 40 61 6 6 10 2 50 72 7 7 11 2 60 87 7 7 11 2 75 105 7 7 11 3 100 140 8 8 12 4 125 170 8 8 13 4 150 205 8 8 13 5 200 261 9 9 14 5 250 300 9 9 14 6 800 300 385 10 10 156 160 6 8 OG 350 460 10 10 150 160 6 8 00 400 520 10 10 150 160 8 9 00 500 590 11 11 16 17 8 9 550 650 11 11 169 176 8 9 600 730 11 11 16 9 179 650 820 12 12 700 920 12 12 800 1030 12 12 Enclosure dimensions listed on Pages 31 4 11 31 4 19 Includes drive Local Remote keypad and enclosure Consult Eaton amp The smaller enclosure Size 6 accommodates only power options input disconnect P1 and input line fuses P3 Bypass and other options require Size 8 Adding any standard control option will not require the larger enclosure The smaller enclosure Size 8 accommodates only power options
55. 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 40 41 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 50 52 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 60 62 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 75 77 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 100 99 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 125 125 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 150 144 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 200 192 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 250 242 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 300 289 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 400 382 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 High Overload Drive Constant Torque 10 14 0 FR6 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 15 17 0 FR6 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 20 22 0 FR6 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 25 27 0 FR6 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 30 32 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 40 41 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 50 52 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 60 62 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 75 77 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 100 99 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 125 125 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 150 144 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 200 192 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 250 242 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 300 289 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 Consult factory For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31039 CFX9000 Drives Table 31 3 6 P
56. 14 21 2 6 4 8 2 0 1 5 3 4 3 4 5 6 3 0 2 2 5 6 4 8 8 0 4 0 3 0 5 6 9 6 5 0 4 0 7 6 8 0 12 0 7 5 5 5 11 0 9 6 5 16 0 10 0 7 5 14 0 12 0 23 0 15 0 11 0 21 0 16 0 31 0 20 0 15 0 27 0 23 0 6 38 0 25 0 18 5 34 0 31 0 46 0 30 0 22 0 40 0 38 0 61 0 40 0 30 0 52 0 46 0 7 72 0 50 0 37 0 65 0 61 0 87 0 60 0 45 0 77 0 72 0 105 0 75 0 55 0 96 0 87 0 8 140 0 100 0 75 0 124 0 105 0 170 0 125 0 90 0 156 0 140 0 205 0 150 0 110 0 180 0 170 0 9 261 0 200 0 132 0 240 0 205 0 310 0 250 0 160 0 302 0 261 0 NEMA Type 12 IP54 4 3 4 1 5 1 1 2 1 2 6 4 8 2 0 1 5 3 4 3 4 5 6 3 0 2 2 5 6 4 8 8 0 4 0 3 0 N A 5 6 9 6 5 0 4 0 7 6 8 0 12 0 75 5 5 11 0 9 6 5 16 0 10 0 7 5 14 0 12 0 23 0 15 0 11 0 21 0 16 0 31 0 20 0 15 0 27 0 23 0 6 38 0 25 0 18 5 34 0 31 0 46 0 30 0 22 0 40 0 38 0 61 0 40 0 30 0 52 0 46 0 7 72 0 50 0 37 0 65 0 61 0 87 0 60 0 45 0 77 0 72 0 105 0 75 0 55 0 96 0 87 0 8 140 0 100 0 75 0 124 0 105 0 170 0 125 0 90 0 156 0 140 0 205 0 150 0 110 0 180 0 170 0 9 261 0 200 0 132 0 240 0 205 0 310 0 250 0 160 0 302 0 261 0 O For sizing reference CA08104001E For more information visit www eaton com consultants 31 5 6 H Max Series Drives Enclosed Drives Onboard Network Communications Johnson Controls Metasys N2 H Max Series provides communication between the drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasy
57. 2 250 300 FR9 2 9 300 385 FR10 3 350 460 FR10 3 400 520 FR10 3 10 500 590 FR11 4 550 650 FR11 4 600 730 FR11 4 11 650 820 FR12 700 920 FR12 800 1030 FR12 High Overload Drive ly Constant Torque 7 25 38 FR6 1 30 46 FR6 1 40 61 FR7 1 7 50 72 FR7 1 60 87 FR7 1 75 105 FR8 1 7 100 140 FR8 1 125 170 FR8 1 8 150 205 FR9 2 200 245 FR9 2 9 250 300 FR10 3 300 385 FR10 3 350 460 FR10 3 10 400 520 FR11 4 500 590 FR11 4 550 650 FR11 4 11 600 720 FR12 650 820 FR12 700 840 FR12 See enclosure dimensions in Table 31 2 9 Consult factory Table 31 2 9 CPX9000 Enclosure Dimensions Enclosure Approximate Dimensions in Inches mm Size Width Height Depth 7 30 00 762 0 90 00 2286 0 21 50 546 1 8 48 00 1219 2 90 00 2286 0 26 14 664 0 9 60 00 1524 0 90 00 2286 0 25 74 653 8 10 80 00 2032 0 90 00 2286 0 31 75 806 5 110 Enclosure sizes accommodate drive and options including bypass and disconnect For other power options consult your Eaton representative Consult factory CA08104001E For more information visit www eaton com consultants 312 19 Adjustable Frequency Drives Low Voltage E T N CPX9000 September 2011 Sheet 31024 Enclosed Drives Dimensions CPX Drawing 1 Enclosure Size 7 Exhaust For Air Cable Entry 20 00 508 0 26 25 666 8 Top View 4 00 101 6 Minimum Free Air Space Required p 1 11
58. 6 100 248 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31037 Table 31 3 4 480 Vac CFX9000 Drives Adjustable Frequency Drives Low Voltage Technical Data and Specifications hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R Current Frame Disconnect Power Disconnect Power Disconnect Power Only Options Only Options Only Options Low Overload Drive Variable Torque 7 1 2 11 0 FR4 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 10 14 0 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 15 21 0 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 20 27 0 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 25 34 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 30 40 0 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 40 52 0 FR7 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 50 65 0 FR8 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 60 77 0 FR8 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 75 96 0 FR8 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 100 124 0 FR9 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 125 156 0 FR8 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 150 180 0 FR8 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 200 240 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 250 302 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 300 361 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 350 414 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 400 477 0 FR10 DRW 9 DRW 9 DRW 9 DRW 9 High Overload Drive Constant Torque 7 1 2 11 0 FR4 DRW 1
59. 7 0 9 06 230 0 7 48 190 0 7 48 190 0 82 6 37 5 480 Vac 50 75 37 55 72 105 10 49 266 5 25 98 660 0 25 39 645 0 24 29 617 0 9 06 230 0 7 48 190 0 7 48 190 0 82 6 37 5 W2 gt M W3 H3 H2 2 Q Y lt D co Figure 31 5 3 H Max Series Frames FS8 and FS9 Table 31 5 8 FS8 and FS9 Dimensions and Weights Voltage hp kW Amperes D H1 Hole H3 w1 w2 Weight in Center to Center Lbs kg H2 FS8 230 Vac 50 75 37 55 140 205 13 76 349 6 38 02 965 7 37 26 946 4 37 26 946 4 11 42 290 1 9 29 236 0 1 42 36 0 154 3 70 480 Vac 100 150 75 110 140 205 13 76 349 6 38 02 965 7 37 26 946 4 37 26 946 4 11 42 290 1 9 29 236 0 1 42 36 0 154 3 70 FS9 230 Vac 100 120 75 90 261 310 14 63 371 6 33 09 890 4 31 89 810 0 31 89 810 0 18 90 480 0 15 75 400 0 1 57 40 0 238 1 108 480 Vac 200 250 132 160 261 310 14 63 371 6 33 09 890 4 31 89 810 0 31 89 810 0 18 90 480 0 15 75 400 0 1 57 40 0 238 1 108 Note For flange dimension please reference User Manual For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31087 H Max IntelliPass and IntelliDisconnect Drives H Max IntelliPass and IntelliDisconnect Drives General Descripti
60. 9000X drives come standard with a nominal 3 input impedance AFD Figure 31 3 2 Line Reactor Advantages Low cost m Can provide moderate reduction in voltage and current harmonics W Available in various values of percent impedance W Provides increased input protection for AFD and its semiconductors from line transients Disadvantages m May not reduce harmonic levels to below IEEE 519 1992 guidelines W Voltage drop due to IR loss 2 Passive Filters Tuned harmonic filters involve the series connection of an inductor with the shunt connection of an inductor and capacitor to form a low impedance path to ground for a specific range of frequencies This path presents an alternative to the flow of harmonic currents back into the utility source September 2011 Sheet 31034 Table 31 3 1 100 hp CFX9000 480V Drive with Integrated Passive Filter Passive Filter Current harmonics l4 100 141 0 24 119 0 50 15 3 76 143 1 1 123 0 55 15 1 65 147 0 80 lag 0 80 Power 100 hp 8 6A Current Amps 200 100 0 100 200 Figure 31 3 3 100 hp CFX9000 480V Drive with Integrated Passive Filter Advantages W Low cost for smaller horsepower applications m More effective harmonic attenuation than 12 pulse drives W Provides increased input protection for AFD fr
61. BACnet MS TP Master slave token protocol Universal BACnet RS 485 027 27A 20 hp O Modbus RTU RS 485 ASCII or RTU remote terminal unit 32 nodes 034 34A 25 hp FLN Siemens APOGEE FLN P1 ASCII or RTU remote terminal unit 32 nodes 040 40A 30 hp N2 Johnson Controls Metasys N2 network 052 52A 40 hp Onboard Ethernet Based Communications 065 65A 50 hp port left side of keypad 077 77A 60 hp BACnet IP Ethernet industrial protocol 096 96A 75 hp Modbus TCP Transmission control protocol Ethernet based DB chopper standard frames FS4 FS6 for USA application 1 5 40 hp 2 1 52A 480 Vac 1 20 hp 4 2 54A 230 Vac 1 20 hp 4 6 60 208 Vac Notes E IntelliPass two contactor electronic bypass standard W All boards are varnished Corrosion resistant W Battery included in all drives for real time clock Three year lifetime Keypad kit includes HOA bypass EMI RFI filters included m DC link choke included For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31089 Enclosed Drives Product Selection Table 31 5 10 H Max Series IntelliPass NEMA Type 1 Two Contactor Bypass Standard H Max Series Drives Adjustable Frequency Drives Low Voltage Table 31 5 11 H Max Series IntelliDisconnect NEMA Type 1 Main Disconnect Standard FS Frame Size Horsepower Drive Rated F
62. CA08104001E E T N September 2011 Sheet 31017 CPX9000 Enclosed Drives Adjustable Frequency Drives Low Voltage 6 Pulse Diode Bridge Rectifier Converter Section Bus Capacitors Inverter Section Dynamic Braking Transistor Output Transistors IGBT Section Figure 31 2 4 6 Diode Rectifier Design The 6 pulse VFD drive creates harmonic current distortion The harmonic current that is created is energy that can not be used by customers and causes external heat and losses to all components including other drives that are on the same power distribution Figure 31 2 5 is a 500 hp drive with 167A of damaging harmonic current Current Amps 1000 500 500 1000 0 100 0 1125 0 125 Time in Seconds 0 10625 0 11875 Figure 31 2 5 6 Pulse Nonproductive Harmonic Current Table 31 2 1 6 Pulse Nonproductive Harmonic Current 6 Pulse Circuit Current harmonics l4 100 111 6 10 119 1 77 l5 22 5 113 4 06 123 1 12 17 9 38 147 2 26 log 0 86 Power 500 hp Harmonic current 167A CA08104001E Standards and Certifications Guidelines of Meeting IEEE Std 519 1992 Harmonic Distortion Limits The IEEE 519 1992 Specification is a standard that provides guidelines for commercial and industrial users that are implementing medium and low voltage equipment
63. E T N Adjustable Frequency Drives Low Voltage September 2011 Sheet 31001 Contents Adjustable Frequency Drives Low Voltage Application Guide Motor Application and 31 0 2 AC Drive ABIGO 1 ax ans pk dm aca Rod d Ro qois Re C REOR aca a 31 0 2 AC Drive Performan E Lia dux cue dide BUR E crane aw RR und 31 0 3 Motor Load Types and 31 0 5 Motor Led TYPES a saca xci korset aug dt c see 31 0 6 Drive Selection gic cccsi civ sek riitt knie kubo Ei 31 0 7 Selections Considerations esas cereo XR XXX Gard 31 0 7 MMi de PP PH Q 31 1 1 OLT 31 2 1 EG cio RR E a wx ESSERE EE EEE JE 31 3 1 EE EEE EI O9 CROCE EROR dod 31 4 1 eE 31 5 1 DINGS 31 5 2 IntelliPass and 31 5 11 Specifications See Eaton s Product Specification Guide available on CD or on the Web CSI Format 1995 2010 Sections 16483A 16483B Sections 26 29 23 11 26 29 23 13 al 16483C 16483D 26 29 23 16 26 29 23 19 P Adjustable Frequency Drives CA08104001E For more information visit www eaton com consultants 31 0 2 Application Guide Motor Application and
64. Fire Mode Contact closed fire mode L Lv 16 DING Force Bypass Contact closed bypass 17 CMB DIN1 DIN6 Common Terminal Block Layout 4 18 AO 1 Output Frequency 0 20 mA 419 1 Analog Output Common Ground Analog 30 24 Vdcin Auxiliary Input Voltage 21 22 23 24 25 26 32 33 o o A DATA RS 485 DATA Programmable BACnet sad no 1802 eee B DATA RS 485 DATA Modbus FLN N2 NC COM NO NC COM NO COM NO 21 Relay Board 1 Slot B 12 13 14 15 16 17 18 19 30 A B Default Signal 24Vdc GND 05 COM AO1 AO1 24 Vdc RS 485 RS 485 RO1 Bypass Run UE 011 6 in i Data Data 23 2 24 Vdc 8A 1 2 3 4 5 6 7 8 9 10 11 250 Waco 2 10 Alt An Al2 2 24Vdc GND Di2 COM 25 RO2 Drive Run 125 Vdc 0 4A a Vdc out DI1 6 26 32 ROS Fault Factory Jumper External Interlock Figure 31 5 1 Control Input Output PID Application Standards Includes Reliability m Digital inputs 01 06 relay out m Six digital input W Pretested components analog in out are freely programmed m Two analog input m Conformal coated varnished boards m The user can assign a single input to m One analog output m 40 rated multiple functions m Three relay output m 110 overload for one minute m RS 485 Eaton s Electrical Services amp m Ethernet BACnet and Modbus Systems national network of AF drive specialists CA08104001E
65. For more information visit www eaton com consultants E T N 31 5 10 Adjustable Frequency Drives Low Voltage H Max Series Drives September 2011 Sheet 31086 Enclosed Drives Dimensions Approximate Dimensions in Inches mm W2 gt H2 D W3 Figure 31 5 2 H Max Series Frames FS4 FS7 Table 31 5 7 FS4 FS7 Dimensions and Weights Voltage hp kW Amperes D H1 Hole H3 wi w2 w3 Weight in Center to Center Lbs kg H2 FS4 230 Vac 0 75 4 0 55 3 0 3 7 12 5 7 77 197 3 12 89 327 5 12 32 313 0 11 22 285 0 5 04 128 0 3 94 100 0 3 94 100 0 13 2 6 480 Vac 1 5 7 5 1 1 5 5 3 4 12 7 77 197 3 12 89 327 5 12 32 313 0 11 22 285 0 5 04 128 0 3 94 100 0 3 94 100 0 13 2 6 230 Vac 5 10 4 7 5 18 31 8 73 221 6 16 50 419 0 15 98 406 0 15 04 382 0 5 67 144 0 4 53 115 0 3 94 100 0 22 0 10 480 Vac 10 20 7 5 15 16 31 8 73 221 6 16 50 419 0 15 98 406 0 15 04 382 0 5 67 144 0 4 53 115 0 3 94 100 0 22 0 10 FS6 230 Vac 15 20 11 15 48 62 9 29 236 0 21 93 557 0 21 28 540 5 20 24 514 0 7 68 195 0 5 83 148 0 5 83 148 0 44 1 20 480 Vac 25 40 18 5 30 38 61 9 29 236 0 21 93 557 0 21 28 540 5 20 24 514 0 7 68 195 0 5 83 148 0 5 83 148 0 44 1 20 FS7 230 Vac 25 30 18 5 30 75 105 10 49 266 5 25 98 660 0 25 39 645 0 24 29 61
66. H Minimum Air Space A B c D D1 E E1 F G G1 J K 3 26 40 77 00 19 40 19 50 3 30 23 00 1 50 11 70 5 50 0 90 76 40 4 00 3 00 671 1956 493 495 83 584 38 298 140 24 1939 102 76 Table 31 4 16 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Cable Entry Door Clearance T U V w RR ss Jw S Ship Wt L M N P R Lbs kg 3 5 30 23 40 10 00 1 30 12 90 26 40 1 50 8 00 4 80 6 80 79 50 13 40 0 80 1 30 26 00 690 313 133 594 254 32 328 669 38 203 121 173 2018 340 19 32 660 0 50 12 7 Lifting Eyes 05 2 Places m K x Q x 1 v M gt lt P TUTO For Cable Entry 4 s 5 eae 1 Top View H B RR 0 44 11 2 Mounting Holes 6 Places For Cable Entry N e 9 Y Lu dem Ww lt SS lt UU a E A 1 gt 1 12 Bottom View NE NEMA Type 12 Includes Cover Plates Over Louvers For Reference Only Dimensions Subject to Change Figure 31 4 5 Approximate Dimensions For more information visit www eaton com consultants CA08104001E E T N Adjustabl
67. OPTB4 B4 a a a L a L 2 AO mA isolated 1 ext 24 Vdc EXT 24 Vdc 3 RO NO B C D E OPTB5 B5 L a 1 ext 24 Vdc EXT 24 Vdc B C D E OPTB8 B8 3 Pt100 1 RO NO 5 DI B C D E OPTB9 B9 m L 42 240 Vac input Communication Cards 9 Modbus D E OPTC2 2 E E E Modbus TCP D E OPTCI E E E BACnet D E OPTCJ CJ E a E Johnson Controls N2 D E OPTC2 CA PROFIBUS DP D E OPTC3 c3 E E a LonWorks D E OPTC4 C4 L L L m PROFIBUS DP D E OPTC5 c5 B E D9 connector CANopen slave D E OPTC6 C6 n L L DeviceNet D E OPTC7 C7 L L Modbus D E OPTC8 C8 E a D9 Type connector RS 232 with D E OPTD3 D3 L E D9 connection Option card must be installed in one of the slots listed for that card Slot indicated in Bold is the preferred location Al Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output OPTC2 is a multi protocol option card CA08104001E For more information visit www eaton com consultants 31 2 18 Adjustable Frequency Drives Low Voltage CPX9000 Enclosed Drives Modbus RTU Network Communications The Modbus Network Card OPTC2 is used for connecting the CPX9000 as a slave on a Modbus network The interface is connected by a 9 pin DSUB connector female and the ba
68. R7 61 80 15 FR5 21 23 3 30 50 FR7 72 100 20 FR5 27 31 3 35 60 FR7 87 100 25 FR6 34 38 3 50 75 FR8 105 1 25 30 6 40 46 3 60 100 FR8 140 150 40 FR6 52 61 3 80 125 FR8 170 200 50 FR7 65 72 3 100 150 FR9 205 250 60 FR7 77 87 3 110 200 FR9 261 300 75 FR7 96 105 3 125 250 FR10 300 400 100 FR8 124 140 3 175 300 FR10 385 500 125 FR8 156 170 3 200 350 FR10 460 600 150 FR8 180 205 3 250 400 FR11 520 700 200 FR9 240 261 3 350 500 FR11 590 800 250 FR9 302 300 3 400 959 idt id 900 300 FR10 361 385 3 450 600 FR12 750 1000 350 FR10 414 460 3 500 650 FR12 820 1000 400 FR10 477 520 3 600 100 ERIS 920 1200 500 FR11 590 590 6 350 550 FR11 NS 650 6 400 Note Based on a maximum of 104 F 40 C A UL listed breaker must 600 FR11 NS 730 6 450 be used 650 FR12 NS 820 6 500 700 FR12 NS 920 6 500 800 FR12 NS 1030 6 600 Note UL recognized type JJS preferred but RK acceptable CA08104001E For more information visit www eaton com consultants 31 4 8 Adjustable Frequency Drives Low Voltage E T N SVX9000 September 2011 Sheet 31064 Enclosed Drives Product Selection 208V Drives Table 31 4 10 208 Vac Input Base Drive When Ordering Encl h T T 2 D t 1 1 i W Select a base catalog number oo ve ype ype eng Size A Frame Size Frame Size Number that meets the application require ments nominal horsepower 208V High Overload Drive and Enclosure
69. RS 485 signal B FB communication e Current 4 Al2 Analog signal in 2 PI actual value P 0 4 20 mA Ri 200k ohms 5 GND I O signal ground 13 GND I O signal ground 14 014 Digital input 4 Preset speed 1 0 30 V Ri 12k ohms min 15 DI5 Digital input 5 Fault reset P 0 30 V Ri 12k ohms min Analog 16 DI6 Digital input 6 Disable PI contr P 0 30 V Ri 12k ohms min OUT 18 AO Analog output Output frequency 0 2 10V RL 500 ohms 20 DO Digital signal out Active READY P Open collector max load 48V 50 mA 22 RO11 Relay out 1 Active RUN P Max switching load 250 Vac 2A or 250 Vdc 0 4A 23 RO12 24 RO21 Relayout2 Active FAULT P Max switching load 250 Vac 2A 25 RO22 or 250 Vdc 0 4A 26 RO23 Note P Parameter selectable function Figure 31 1 1 M Max 1 0 Interface For more information visit www eaton com consultants CA08104001E September 2011 Sheet 31013 M Max Series Dimensions Dimensions Approximate Dimensions in Inches mm Adjustable Frequency Drives Low Voltage 2 gt cipe
70. S Frame Size Horsepower Drive Rated NEC Amperes NEC Amperes 208 Vac 208 Vac 4 1 0 4 6 4 1 0 4 6 2 0 7 5 2 0 7 5 3 0 10 6 3 0 11 0 5 5 0 16 7 5 5 0 17 0 7 5 24 2 7 5 25 0 10 0 30 8 10 0 31 0 6 15 0 46 2 6 15 0 47 0 20 0 59 4 20 0 60 0 7 25 0 74 9 7 25 0 75 0 30 0 88 0 30 0 88 0 230 Vac 230 Vac 4 1 0 4 2 4 1 0 4 2 2 0 6 8 2 0 6 8 3 0 9 6 3 0 9 6 5 5 0 15 2 5 5 0 15 2 7 5 22 0 7 5 22 0 10 0 28 0 10 0 28 0 6 15 0 42 0 6 15 0 42 0 20 0 54 0 20 0 54 0 7 25 0 68 0 7 25 0 68 0 30 0 80 0 30 0 80 0 480 24 4 1 0 2 1 3 4 2 0 3 4 5 6 3 0 5 6 9 6 5 0 9 6 11 0 7 5 11 0 14 0 5 10 0 14 0 21 0 15 0 21 0 27 0 20 0 27 0 34 0 6 25 0 34 0 40 0 30 0 40 0 52 0 40 0 52 0 65 0 7 50 0 65 0 77 0 60 0 77 0 96 0 75 0 96 0 Note For Wiring Diagrams see Page 31 5 17 CA08104001E For more information visit www eaton com consultants Adjustable Frequency Drives Low Voltage E T N 31 5 14 H Max Series Drives September 2011 Sheet 31090 Enclosed Drives Onboard Network Communications H Max IntelliPass IntelliDisconnect Johnson Controls Metasys N2 Table 31 5 12 Primary Design Features H Max Series provides communication Description IntelliPass IntelliDisconnect between the drive and a Johnson CB MMP Standard Standard Controls Metasys N2 network Two contactor bypass Standard N A With this con
71. Space Required Flanged Disconnect Supplied with Circuit Breaker When Specified Key Locking Handle Quarter Turn Latch 2 Places Intake Ventilating Slots Filtered on NEMA 12 A E ol p Operator M s 60 00 1524 l 32 72 831 1 gt 0 56 14 2 Dia Mounting Hole 5 Places 18 84 478 5 Finish Enclosure ANSI 61 Gray Light 8 20 Material Enclosure and Backplate 12 ga 208 3 1046 Cold Rolled Steel Figure 31 3 14 Enclosure Size 9 Approximate Dimensions in Inches CA08104001E 2 00 50 8 12 00 215 9 304 8 Bottom Access 8 50 1 r1 1 25 00 635 0 E 11 93 303 0 K 22 90 581 7 He 46 30 1176 0 gt I amp 54 90 1394 5 gt Bottom View mm For more information visit www eaton com consultants Approximate Shipping Weight Lbs kg 1800 817 E T N September 2011 Sheet 31056 31 3 24 Adjustable Frequency Drives Low Voltage CFX9000 Drives Diagrams Wiring Diagram Basic Application Default 1 0 Conf
72. TU le _ D2 Figure 31 3 9 Enclosure Size C UL Type 3R Approximate Dimensions in Inches mm Table 31 3 33 CFX9000 Drive Dimensions H H1 H2 H3 H4 H5 Ww w1 w2 w3 D D1 D2 Approximate Approximate Weight Shipping Lbs kg Weight Lbs kg 58 09 56 45 54 77 48 35 78 09 77 64 37 73 30 92 29 30 3 34 17 74 16 77 3 31 370 168 485 220 1475 5 1433 8 1391 2 1228 1 1983 5 1972 1 958 3 785 4 744 2 84 8 450 6 426 0 840 1 For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage Sheet 31051 Dimensions CFX9000 Drawing 5 lt wI g 00 44 11 2 D1 W2 gt r Mounting Holes amp 1 two places 9 4 Q e s e amp H H1 e e e v le E d Y M Ww x D gt Figure 31 3 10 Enclosure Size D UL Type 3R Approximate Dimensions in Inches mm Table 31 3 34 CFX9000 Drive Dimensions H H1 Ww wi w2 D D1 Approximate Shipping Weight Lbs kg 76 27 1937 3 96 00 2438 4 30 92 784 4 37 73 958 3 29 30 744 2 16 76 424 7 17 74 450 6 1000 454 Note Shown with op
73. This option is recommended when a single drive is operating two motors and overload current protec Output tion is needed for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 5096 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Heater packs not included PN Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the bypass mode and Addl bypass overload current protection is needed for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable RA Manual HOA Bypass Controller The Manual HAND OFF AUTO HOA three contactor bypass option provides a means of Bypass bypassing the SVX9000 allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in the inverter mod
74. UTO is selected the run enable and speed reference are controlled from remote inputs Speed reference can be either 0 10 Vdc or 4 20 mA The drive default is 4 20 mA parameter is field programmable Run enable is controlled by a dry contact closure This option requires a customer supplied 115V power source K3 3 15 psig Follower Provides a pneumatic transducer that converts a 3 15 psig pneumatic signal to either 0 8 Vdc or a Control 1 9 Vdc signal interface with the SVX9000 The circuit board is mounted on the inside of the front enclosure panel and connects to the user s pneumatic control system via 6 ft 1 8m of flexible tubing and a 1 4 inch 6 4 mm brass tube union K4 HAND OFF AUTO Switch for Non bypass Configurations Provides a three position selector switch that allows the user to Control select either a Hand or Auto mode of operation Hand mode is defaulted to keypad operation and Auto mode is defaulted to control from an external terminal source These modes of operation can be configured via programming to allow for alternate combinations of start and speed sources Start and speed sources include keypad I O and FieldBus K5 MANUAL AUTO Speed Reference Switch Provides a door mounted selector switch for Manual Auto speed reference Control K6 START STOP Pushbuttons Provides door mounted START and STOP pushbuttons for either bypass or non bypass Control configurations KB 115 V Control Transfor
75. Uses a bimetallic overload relay to provide additional overload current protection to the motor on con figurations without bypass options It is included with the bypass configurations for overload current protection in the bypass mode The overload relay is mounted within the enclosure and is manually resettable Heater pack included Output PI Dual Overload Relays This option is recommended when a single drive is operating two motors and overload current protec tion is needed for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Heater packs not included Output PN Dual Overloads for Bypass This option is recommended when a single drive is operating two motors in the bypass mode and overload current protection is needed for each of the motors The standard configuration includes two bimetallic overload relays each sized to protect a motor with 50 of the drive hp rating For example a 100 hp drive would include two overload relays sized to protect two 50 hp motors The relays are mounted within the enclosure and are manually resettable Addl bypass CA08104001E For more information visit www eaton com consultants 312 15 Adjustable Frequency Drives Lo
76. ally speed squared Speed Mathematically Operating Speed Nameplate Speed Torque Constant Horsepower is typically proportional to speed cubed speed Figure 31 0 4 shows the variable torque and variable horsepower demanded by the load Examples of loads that exhibit variable load torque characteristics are centrif ugal fans pumps and blowers This type of load requires much lower torque at low speeds than at high speeds 3 50 100 Speed 59 100 __ Speed Figure 31 0 3 Constant Horsepower Load For more information visit www eaton com consultants Figure 31 0 4 Variable Torque Load CA08104001E E T N September 2011 Sheet 31007 Drive Selection Introduction This section discusses the following topics on selecting the appropriate drive W Selection considerations W Selecting a drive for a machine m Drive application questions Selection Considerations When selecting a drive and associated equipment for an application the following points should be considered Environment The environment in which the motor and power conversion equipment operates is of prime concern Condi tions such as ambient temperature cooling air supply and the presence of gas moisture and dust should all be considered when choosing a drive its enclosures and protective features Speed Range The minimum and maximum motor speeds for the application will determine
77. ants BACnet Network Communications The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks It includes a 5 08 mm pluggable connector Data transfer is Master Slave Token Passing MS TP RS 485 This interface uses a collection of 30 Binary Value Objects BVOs and 35 Analog Value Objects AVOs to communicate drive parameters The card supports 9 6 19 2 and 38 4 Kbaud communication speeds and supports network addresses 1 to 127 EtherNet IP Network Communications The EtherNet IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet Industrial Protocol networks It includes an RJ 45 pluggable connector The interface uses CIP objects to communicate drive parameters CIP is Common Industrial Protocol the same protocol used by DeviceNet The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is configurable by Static BOOTP and DHCP methods 31 3 12 Adjustable Frequency Drives Low Voltage E T N CFX9000 Drives m Sheet 31044 Options Control Communication Option Descriptions Table 31 3 17 Available Control Communications Options Option Description Option Type K1 Door Mounted Speed Potentiometer Provides the drive with the ability to adjust the frequency reference using a door mounted Control potentiometer This option uses the 10 Vdc reference to generate a 0 10 signal a
78. as a slave on PROFIBUS DP network The interface is connected by a 9 pin DSUB connector female The baud rates range from 9 6K baud to 12M baud and the addresses range from 1 to 127 Description Specifications Analog voltage input 0 10V Rj gt 200k ohms 0 4 20 mA Rj 250 ohms 24V 0 lt 10V 1 gt 18V Rj gt 5k ohms 24V x2096 maximum 50 mA 10V 3 maximum 10 mA 0 4 20 mA R 500 resolution 10 bit accuracy lt 2 0 2 10V R 1k ohm resolution 10 bit accuracy lt 2 Analog current input Digital Input Auxiliary voltage Reference voltage Analog current output Analog voltage output Relay output Max switching voltage Max switching load Max continuous load 300 Vdc 250 Vac 8A 24 Vdc 0 4 300 Vdc 2 kVA 250 Vac 2A rms Rtrip 4 7k ohms Thermistor input LonWorks Network Communications The LonWorks Network Card OPTC4 is used for connecting the CPX9000 on a LonWorks network This interface uses Standard Network Variable Types SNVT as data types The channel connection is achieved using a FTT 10A Free Topology transceiver via a single twisted transfer cable The communication speed with LonWorks is 78 kBits s For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31033 General Description CFX9000 Drives CFX9000 Enclosed Drives General Description Adjusta
79. at additional drive output filtering is incorporated to limit voltage rise times and to reduce the output harmonic content Adjustable Frequency Drives Low Voltage Multiple Motor Operation Any number of motors can be connected in parallel and controlled on an open loop frequency control configuration by a single AFD as long as the total connected load does not exceed the rating of the drive A closed loop vector controlled drive cannot be used with multiple motors Although the basic principles of multiple motor operation are not difficult to understand Application Engineering assistance should be requested to make certain that the application is successful Because the frequency of the power supplied by the AFD is the same for all motors the motors will always operate at relatively the same speed With NEMA design B motors the speeds will be matched within 3 or less depending on the load variation among the motors and their rated slip Exact speed matching between motors is not possible If an adjustable speed ratio is required between motors each motor must be connected to its own individual AFD AC Drive Application Matching the AFD to the Motor Voltage source AFDs are designed for use with any standard three phase induction motor AFD sizing and motor matching are often simply a matter of matching the AFD output voltage frequency and current ratings to the requirements of the motor If the load torq
80. ated Phase chopper B5 3x RO 3 Three phase did der acy B8 1 ext 24 Vdc ext 24 Vdc 3 Pt100 FS6 included B9 1RO NO 5 DI 42 240 Vac input Voltage ES 2 200 240V Optional Communications in Slot D and E 4 380 480V 1 Open NEMA Type 1 IP21 C4 LonWorks Software Series a DELI FAZ ype Standard Onboard Communications i o F RS 485 Communications nput Options Frame BACnet MS TP Master slave token protocol Keypad and Voltage Specific Universal a oe G Graphical panel 2 EMC C2 Modbus RTU RS 485 ASCII or RTU remote terminal unit 32 nodes FLN Siemens APOGEE FLN P1 ASCII or RTU Amperes remote terminal unit 32 nodes 200 240V 380 480V EE Meara N2 307 3 7A 0 75 hp 0 55 kW 3D4 3 4A 1 5 hp 1 1 kW HORE port left side of Keypad s 4D8 4 8A 1 hp 0 75 kW 4 4D8 4 8 2 hp 1 5 kW 2 BACnet IP Ethernet industrial protocol 0 606 6 6A 1 5 hp 1 1 506 5 6A 3 hp 2 2 kw Modbus TCP Transmission control protocol 800 8A 2 hp 1 5 kW 800 8A 4 hp kW Ethernet based 011 11A 3 hp 2 2 kW 9D6 9 6A 5 hp 4 kW 012 12A 4 hp 3 kW 012 12A 7 5 hp 5 5 kW 018 18A 5 hp 4 kW 016 16A 10 hp 7 5 kW 024 24A 7 5 hp 5 5 kW 023 23A 15 hp 11 kW 031 31A 10 hp 7 5 kW 031 31A 20 hp 15 kW 048 48A 15 hp 11 kW 038 38A 25 hp 18 5 kW 062 62A 20 hp 15 kW 046 46A 30 hp
81. ble Frequency Drives Low Voltage CFX9000 Drives The CFX9000 drive also delivers true power factor in addition to reducing harmonic distortion the CFX9000 drive prevents transformer overheat ing and overloading of breakers and feeders which enables the application of adjustable frequency drives on generators and other high impedance power systems CFX9000 Enclosed Products m Standard enclosed covers a wide range of the most commonly ordered options Pre engineering eliminates the lead time normally associated with customer specific options Available configurations are listed on Pages 31 3 3 31 3 8 m Modified standard enclosed applies to specific customer require ments that vary from the Standard Enclosed offering such as the need for an additional indicating light or minor modifications to drawings Eaton s CFX9000 Clean Power Drives use tuned passive filters to significantly reduce line harmonics at the drive input terminals Contact your local sales office for assistance in pricing and lead time Custom engineered for those applications with more unique or complex requirements these are individually engineered to the customer s needs Contact your local sales office for assistance in pricing and lead time Application Description Terms m PCC point of common coupling is defined as the electrical connecting point between the utility and multiple customers per the specifications in IEEE 519
82. c 0 4A Hard wire jumper Between terminal 6 and 10 factory default DIP switch setting default RS 485 off A01 current A12 current 11 voltage Protections Overcurrent protection Yes Overvoltage protection Yes DC bus regulation anti trip Yes accelerates or decelerates the load Undervoltage protection Yes Earth fault protection Yes in case of earth fault in motor or motor cable only the frequency converter is protected Input phase supervision Yes trips if any of the input phases are missing Motor phase supervision Yes trips if any of the output phases are missing Overtemperature protection Yes Motor overload protection Yes Motor stall protection Yes Motor underload protection Yes Short circuit protection Yes Surge protection Yes varistor input Conformed coated varnished board Yes prevents corrosion Seismic OHSPD Special Seismic Certification Pre Approved CA08104001E For more information visit www eaton com consultants 315 16 Adjustable Frequency Dri H Max Series Drives ves Low Voltage m Digital inputs D1 D6 relay out analog in ou
83. ce per minute or less typical operation Short circuit withstand rating 100 kAIC Output Ratings Output voltage 0 to Vin Uin line voltage Continuous output current Ambient temperature max 104 F 40 C IL overload 1 1 x IL 1 min 10 min Overload current 110 1 min 10 min Initial output current 150 for 2 seconds Output frequency 0 to 320 Hz Frequency resolution 0 01 Hz Control Characteristics Control method Frequency control V f open loop sensorless vector control Switching frequency 1 310A FS4 9 default 6 kHz Frequency reference Analog input Resolution 0 1 10 bit accuracy 1 Panel reference Resolution 0 01 Hz Field weakening point 8to 320 Hz Acceleration time 0 1 to 3000 seconds Deceleration time 0 1 to 3000 seconds Braking torque DC brake 30 x without brake option Ambient Conditions Ambient operating temperature FS4 FS9 14 F 10 C no frost to 104 F 40 C Drive can operate at 122 F 50 C see Pages 31 5 4 and 31 5 5 Storage temperature 40 to 158 F 40 to 70 C Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water Air quality Chemical vapors IEC 60721 3 3 unit in operation Class 3C2 Mechanical particles IEC 60721 3 3 unit in operation Class 3S2 Altitude 100 load capacity no derating up to 3280
84. connect Supplied with Circuit Breaker When Specified E Operator Elements When Specified ET Mounted on These Panels 93 92 Key Locking Handle 2385 6 90 00 84 37 Er jer TR Intake Ventilating Slots Filtered on NEMA 12 b Y 3937 7 i 9620 bao Front View Side View Mum een 8 50 18 75 215 9 476 3 Y rien 203 2 Approximate 41 75 44 5 Typ Shipping Weight Construction NEMA Type 1 Oversize I 24 45 621 0 Lbs kg Finish Enclosure ANSI 61 Gray Light I amp 28 05 712 5 gt on Figure 31 3 12 Enclosure Size 7 Approximate Dimensions in Inches mm CA08104001E For more information visit www eaton com consultants 313 22 Adjustable Frequency Drives Low Voltage E T N CFX9000 Drives Sheet 31054 Dimensions CFX9000 Drawing 8 31 00 1 25 787 4 VF 31 8 8 25 209 6 Opening for Top Cable Entry 2 Places aoe T Top View 7 4 00 101 6 Minimum Free Air Space Required y i Keypad 9 p Flanged Disconnect Supplied with Circuit Breaker When Specified Operator Elements When Specified
85. cription Allowed Slot Field Factory SVX Ready Programs Locations Installed Installed Catalog Option Basic Local Standard MSS PID Multi P PFC Number Designator Remote Standard 1 0 Cards 2 RO NC NO B OPTA2 a El a 6 DI 1 DO 2 Al 1 10 Vdc ref A 9 El 2 ext 24 Vdc ext 24 Vdc Extended I O Cards 6 DI B C D E OPTB1 B1 1 RO NC NO 1 RO NO 1 therm B C D E OPTB2 B2 a 1 AI mA isolated 2 AO mA isolated B C D E OPTB4 B4 a a 3 RO NO B C D E 5 5 a 3 Pt100 RTD board B C D E OPTB8 B8 a 1 RO NO 5 DI 42 240 Vac input B C D E OPTB9 B9 a Communication Cards 9 Modbus D E OPTC2 C2 L a a a a Modbus TCP D E OPTCI Cl a BACnet D E OPTCJ CJ L a m E E EtherNet IP D E OPTCK CK a a L Johnson Controls N2 D E OPTC2 CA E PROFIBUS DP D E OPTC3 C3 E m a a E LonWorks DE OPTC4 C4 E E PROFIBUS DP D9 connector D E OPTC5 c5 a a L CANopen slave D E OPTC6 C6 a a a DeviceNet D E OPTC7 C7 a a a E Modbus D9 type connector D E OPTC8 C8 a a a a RS 232 with D9 connection D E OPTD3 D3 E AI Analog Input AO Analog Output DI Digital Input DO Digital Output RO Relay Output Option card must be installed in one of the slots listed for that card
86. ct space saving design m Rugged and reliable 150 for 1 minute 50C rated conformal coated boards W DIN rail and screw mountable m Side by side installation m Parameter upload and download without the need for a main power supply m Industry leading efficiency delivers energy savings to the customer m integrated EMC filters make the unit suitable for commercial and industrial networks W Available in the enclosure class IP20 as standard options for IP21 and NEMA 1 W Brake chopper as standard in three phase applications of frames 2 FS2 and larger Temperature controlled fan RS 485 Modbus as standard PID controller as standard Several fieldbus options For more information visit www eaton com consultants Standards and Certifications Product m Complies with EN61800 3 2004 Safety m 61800 5 1 EN60204 1 CE UL cUL IEC RoHS compliant See unit nameplate for more detailed approvals EMC At Default Settings m EMC Category C2 C3 and C4 Level H With an internal RFI filter option HERE 1 0 Specifications m Digital inputs DI1 DI6 are freely programmable The user can assign multiple functions to a single input m Digital relay and analog outputs freely programmable includes Six digital inputs Q Two analog inputs 4 20 mA 0 10V Q One analog output Q One digital output Two relay outputs RS 485 interface Reliability W Pretested components standard m Co
87. dbus TCP W Separate conduit plate allows access to control and power connections m DB chopper standard frames FS4 FS6 for 1 5 40 hp 1 1 30 kW 3 4 61A 480 Vac Q 0 75 20 hp 0 55 15 kW 3 7 62A 200 240 Vac m UL 508C For more information visit www eaton com consultants IntelliPass IntelliDisconnect W Circuit breaker provides flexible drive isolation configurations to meet customers needs m Robust steel enclosure for simple installation IntelliPass m Mechanical electronic and damper interlocks m Fire mode m Monitored and controlled by onboard communication W Two contactor mechanically interlocked and fully rated bypass m Single keypad with HAND OFF AUTO and DRIVE BYPASS simplifies startups and control W Two power sources for control ensure redundancy and provide additional ride through capability m NEMA Type 1 m Programmable auto restart and auto bypass while allowing critical damper interlock functionality 31 5 2 H Max Series Drives Enclosed Drives H Max Drives H Max Drives General Description Eaton s H Max Series VFD has software and hardware designed specifically for the HVAC pump industry The ultra efficient DC capacitor and power structure allows the drive to consume less energy lowering greenhouse gases The I O configuration is designed with wiring ergonomics in mind by includ ing removable terminal blocks The main easily removable control board used
88. display Standard Humidity maximum 95 Conventional control elements Standard noncondensing Serial communications Optional Altitude maximum without derate 3300 ft 1000m 115 Vac control circuit Optional Line voltage variation 10 15 Speed Setting Inputs Line frequency variation 45 66 Hz Keypad Standard Efficienc 96 0 10 Vdc potentiometer voltage signal Standard y 4 20 mA isolated Configurable Power factor displacement 20 94 4 20 mA differential Configurable Some horsepower units include dynamic braking chopper as 3 15 psig Optional standard refer to individual drive sections Analog Outputs Speed frequency Standard Torque load current Programmable Motor voltage Programmable Kilowatts Programmable 0 10 Vdc signals Configurable w jumpers 4 20 mA DC signals Standard Isolated signals Optional CA08104001E For more information visit www eaton com consultants 31 4 4 Adjustable Frequency Drives Low Voltage E T N SVX9000 September 2011 Sheet 31060 Enclosed Drives Catalog Number Selection Table 31 4 4 SVX9000 Enclosed NEMA Type 1 12 Drive Catalog Numbering System Build Alphabetically and Numerically SVX 07 14 AA 75 I Product Family Enclosed Options 099 Type SVX Enclosed drives K1 Door mounted speed pot
89. e The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload relay The contactors are mechanically and electrically interlocked RB Manual IOB Bypass Controller The Manual INVERTER OFF BYPASS IOB three contactor bypass option provides a means Bypass of bypassing the SVX9000 allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload relay The contactors are mechanically and electrically interlocked RC Auto Transfer HOA Bypass Controller The Manual HAND OFF AUTO HOA three contactor bypass option provides a means Bypass of bypassing the SVX9000 allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in either mode The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload r
90. e 1 mm peak at 5 to 15 8 Hz max acceleration amplitude 1G at 15 8 to 150 Hz Shock EN 61800 5 1 EN 60068 2 27 UPS Drop test for applicable UPS weights Storage and shipping max 15G 11 ms in package Enclosure class NEMA Type 1 IP21 or NEMA Type 12 IP54 keypad required for IP54 Type 12 For more information visit www eaton com consultants CA08104001E ETN Adjustable Frequency Drives Low Voltage September 2011 H Max Series Drives Sheet 31091 Enclosed Drives Table 31 5 13 H Max Series Drives Continued Description Specification Standards EMC Immunity Fulfills all EMC immunity requirements Emissions EN 61800 3 LEVEL H EMC C2 Emissions EMC level dependent EMC 2 EN61800 3 2004 Category C2 Delivered with Class C2 EMC filtering as default Control Connections Analog input voltage 0 to 10V R 200 kohms differential Resolution 0 1 Accuracy 1 DIP switch selection voltage current Analog input current 0 4 to 20 mA Rj 250 ohms differential Digital inputs six Positive or negative logic 18 to 30 Vdc Auxiliary voltage 24V 10 max 250 mA Output reference voltage 10V 3 max load 10 mA Analog output 0 10 0 4 to 20 mA R max 500 ohms Resolution 10 bit Accuracy 2 DIP switch selection voltage current Relay outputs 3 programmable 2 Form C 1 Form A relay outputs Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vd
91. e Frequency Drives Low Voltage September 2011 SVX9000 Sheet 31071 Enclosed Drives SVX Drawing 13 Enclosure Size 4 Table 31 4 17 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting H Minimum Air Space A B D D1 E E1 F G G1 J K 4 26 40 90 00 19 40 19 50 3 30 23 00 1 50 11 70 5 50 0 90 89 40 4 00 3 00 671 2286 493 495 83 584 38 298 140 24 2270 102 76 Table 31 4 17 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Cable Entry Door Clearance T U V W RR SS rr luu Approx S Ship Wt L N P R Lbs kg 4 5 30 23 40 13 80 1 00 11 20 26 40 1 50 8 00 4 80 92 50 0 80 1 30 825 375 133 594 351 25 286 669 38 204 121 2349 19 32 0 50 12 7 Lifting Eyes Ss 2 Places um K Q x 1 Vv y For Cable ii mes H Top View B RR 0 44 11 2 Mounting For Cable O Entry T F N ti Y a fess cr TE G1 D1 ED gt 7 gt gt 5 E1 E NEMA Type 1 NEMA Type 12 Bottom View NEMA T
92. e Standard Performance Features EMI filter Standard Sensorless vector control Standard Input phase loss protection Standard Volts hertz control Standard Input overvoltage protection Standard IR and slip compensation Standard Line surge protection Standard Electronic reversing Standard Output short circuit protection Standard Dynamic braking Optional Output ground fault protection Standard DC braking Standard Output phase protection Standard PID set point controller Programmable Overtemperature protection Standard Critical speed lockout Standard DC overvoltage protection Standard Current torque limit Standard Drive overload protection Standard Adjustable acceleration deceleration Standard Motor overload protection Standard Linear or S curve accel decel Standard Programmer software Optional Jog at preset speed Standard Local remote keypad Standard Thread preset speeds 7 Keypad lockout Standard Automatic restart Selectable Fault alarm output Standard Coasting motor start Standard Built in diagnostics Standard Coast or ramp stop selection Standard Input Output Interface Features Elapsed time meter Optional Setup Adjustment Provisions Carrier frequency adjustment 1 16 kHz Remote keypad display Standard Standard Conditions for Application and Service Personal computer Standard z m 7 Operating ambient temperature 0 to 40 C Operator Control Provisions Storage temperature 40 to 60 C Drive mounted keypad display Standard 196 2 Remote keypad
93. e losses can become significant from 16 6 21 6 which a dramatic effect on the HVAC systems that are controlling the temperatures of the building where the transformer and drive equipment reside 2 Downtime and loss of productivity Telephones and data transmissions links may not be guaranteed to work on the same power grids polluted with harmonics 3 Downtime and nuisance trips of drives and other equipment Emergency generators have up to three times the impedance that is found in a conventional utility source Thus the harmonic voltage can be up to three times as large causing risk of operation problems 4 Larger motors must be used Motors running across the line that are connected on polluted power distribution grids can overheat or operate at lower efficiency due to harmonics 5 Higher installation costs Transformers and power equipment must be oversized to accommodate the loss of efficiencies This is due to the harmonic currents circulating through the distribution without performing useful work How Does a VFD Convert Three Phase AC to a Variable Output Voltage and Frequency The 6 pulse VFD The majority of all conventional drives that are built consist of a 6 pulse configuration Figure 31 2 4 represents a 6 diode rectifier design that converts three phase utility power to DC The inverter section uses IGBTs to convert DC power to a simulated AC sine wave that can vary in frequency from 0 400 Hz
94. e trip This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector Switch The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload relay The contactors are mechanically and electrically interlocked Door mounted pilot lights are provided which indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode Warning The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position RG Reduced Voltage Starter for Bypass Used in conjunction with bypass option RA RB RC or RD This option adds S801 or Bypass S811 Series reduced voltage soft starter to bypass assembly for soft starting in bypass mode S7 10 Inch Expansion Expansion cabinet allows for special components customer supplied components or oversized cables Enclosure Note Enclosure expansion rated NEMA Type 1 only S8 20 Inch Expansion Expansion cabinet allows for special components customer supplied components or oversized cables Enclosure Note Enclosure expansion rated NEMA Type 1 only S9 Space Heater Prevents condensation from forming in the enclosure when the drive is inactive or in storage Includes a Enclosure thermostat
95. ed Mounted on These Panels Key Locking Handle 93 5 0 00 84 37 ES 2286 0 2143 0 Intake Ventilating Slots Filtered on NEMA 12 Quarter Turn Latch 2 Places y 4 24 00 609 6 lt 21 45 544 8 gt lt 21 31 541 3 gt lt 25 14 639 is rin Side View 0 56 14 2 Dia 9 50 Mounting Holes gt 241 3 4 LI 1 Opening for Bottom Cable Entry 12 50 22 47 570 74 317 5 5 48 139 19 Construction NEMA Type 1 Oversize gt lt 3 01 76 45 Finish Enclosure ANSI 61 Gray Light 37 47 951 74 gt 45 22 1148 59 gt Bottom View 7 73 196 34 Figure 31 2 11 200 250 hp Ij and 150 200 Iy Approximate Dimensions in Inches mm CA08104001E For more information visit www eaton com consultants 312 12 Adjustable Frequency Drives Low Voltage 9000 Enclosed Drives CPX Drawing 3 Enclosure Size 9 E T N September 2011 Sheet 31026 93 50 2374 9 1 90 00 2286 0 Access Plate 4 Places Y Y lt 25 00 635 0 26 14 664 0 gt Side View Finish 1046 Cold Rolled
96. ee drive option tables on Eaton representative for details Pages 31 4 8 31 4 10 Note External 9 See Pages 31 4 5 and 31 4 6 dynamic braking resistors not included for descriptions Consult factory For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 SVX9000 Sheet 31061 Enclosed Drives Control Communication Option Descriptions Table 31 4 5 Available Control Communications Options Option Description Option Type K1 Door Mounted Speed Potentiometer Provides the SVX9000 with the ability to adjust the frequency reference using a door Control mounted potentiometer This option uses the 10 Vdc reference to generate a 0 10V signal at the analog voltage input signal terminal When the HOA bypass option is added the speed is controlled when the HOA switch is in the hand position Without the HOA bypass option a 2 position switch labeled local remote is provided on the keypad to select speed reference from the Speed Potentiometer or a remote speed signal K2 Door Mounted Speed Potentiometer with HOA Selector Switch Provides the SVX9000 with the ability to start stop and adjust Control the speed reference from door mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF position When A
97. eet 31065 Enclosed Drives 230V Drives Table 31 4 11 230 Vac Input Base Drive Enclosure hp Current NEMA Type 1 NEMA Type 12 Drawing Size A Frame Size Frame Size Number 230V High Overload Drive and Enclosure ly Constant Torque 0 4 4 9 0 4 4 9 0 4FR 4 9 0 4 4 9 0 4 4 9 0 5 5 9 0 5 5 9 1 6 6 10 1 6 6 10 2 7 7 11 2 7 7 11 2 7 7 11 3 8 8 12 4 8 8 13 5 8 8 14 5 75 205 9 9 14 5 100 261 9 9 14 230V Low Overload Drive and Enclosure l Variable Torque 0 1 4 8 4 4 9 0 1 1 2 6 6 4 4 9 0 2 78 4 4 9 0 3 11 4 4 9 0 5 17 5 5 5 9 0 7 1 2 25 5 5 9 0 10 31 5 5 9 1 15 48 6 6 10 1 20 61 6 6 10 2 25 75 7 7 11 2 30 88 7 7 11 2 40 114 7 7 11 3 50 140 8 8 12 4 60 170 8 8 13 5 75 205 8 8 14 5 100 261 9 9 14 Enclosure dimensions listed Pages 31 4 11 31 4 19 Includes drive Local Remote keypad and enclosure CA08104001E For more information visit www eaton com consultants 31 4 10 Adjustable Frequency Drives Low Voltage SVX9000 Enclosed Drives 480V Drives Table 31 4 12 480 Vac Input Base Drive Enclosure hp Current NEMA Type 1 NEMA Type 12 Drawing Size A Frame Size Frame Size Number High Overload Drive and Enclosure ly Constant Torque 0 1 2 2 4 4 9 0 1 1 2 3 3 4 4 9 0 2 43 4FR 4FR 9 0 3 5 6 4 4 9 0 5 7 6 4 4 9 0 7 1 2 12 5 5 9 0 10 16 5 5 9 0 15 23 5 5 9 1 20 31 6 6 10 1 25 38 6 6 10 1 30 46 6 6 10 2 40 61 7 7 11 2 50 72 7 7 11 2 60 87 7 7 1
98. elay The contactors are mechanically and electrically interlocked Door mounted pilot lights are provided that indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode Warning The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position RD Auto Transfer IOB Bypass Controller The Auto INVERTER OFF BYPASS IOB three contactor bypass option provides a Bypass means of bypassing the SVX9000 allowing the AC motor to be operated at full speed directly from the AC supply line The cir cuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload relay The contactors are mechanically and electrically interlocked Door mounted pilot lights are provided which indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode Warning The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selec
99. entiometer Control K2 Door mounted speed potentiometer with Control Horsepower Rating HOA selector switch K3 3 15 psig Follower Control F07 3 4 100 100 K4 HAND OFF AUTO switch 22 mm Control 001 1 hp 125 125 hp K5 MANUAL AUTO ref switch 22 mm Control F15 1 1 2 hp 150 150 hp K6 START STOP pushbuttons 22 mm Control 002 2 hp 200 200 hp KB 115V control transformer 550 VA Control 003 3 hp 250 250 hp KF Bypass test switch for RA and RB Addl bypass 005 5 hp 300 300 hp KO Standard elapsed time meter Control 007 7 1 2 hp 350 350 hp ere 010 10 400 400 hp L1 Power on and fault pilot lights Light 015 15 hp 500 500 hp L2 Bypass pilot lights for RA RB bypass options Addl bypass 020 20 hp 550 550 hp LE RedRUN light Light 025 25 hp 600 600 hp P1 Input disconnect HMCP 100 kAIC Input 030 30 hp 650 650 hp P2 Disconnect switch Input 040 40 hp 700 700 hp Input line fuses 200 kAIC Input 050 50 hp P7 Input power surge protection Input 060 60 hp PE Output contactor Output 075 75 hp PF Output filter Output PG MotoRx up to 600 ft 1000 V uS DV DT filter Output PH Single overload relay Output Enclosure Rating PI Dual overload relays Output 1 NEMA Type 1 PN Dual overloads for bypass Addl bypass E sett RA Manual HOA bypass controller Bypass RB Manual IOB bypass controller Bypass RC Auto transfer HOA bypass controlle
100. equency Drives Low Voltage SVX9000 Enclosed Drives SVX9000 Variable Frequency Drive Bypass Pilot Lights Selector Switches Option RB Option RA Option L2 Option KF Enclosed 9000X Series Drive Features m NEMA Type 1 or Type 12 enclosures m input voltage 208V 230V 480V and 575V Complete range of control network and power options W Horsepower range 208V 3 4 to 100 hp Ip 1 to 100 hp IL 230V 3 4 to 100 hp Ip 1 to 100 hp I 480V 1 to 700 hp ly 1 1 2 to 800 hp Ij m HMCP padlockable Standards and Certifications m UL listed m cUL listed For more information visit www eaton com consultants Input Disconnect HMCP Option P1 Input Line Fuses Option P3 Input Contactor Included as Standard with Bypass Option Output Contactor Option PE Included as Standard with Bypass Option Bypass Contactor Option RB Option RA Overload Relay Option PH Option PI 115V Control Transformer Option KB Input Power O HMCP O Inverter Input Contactor SVX9000 Drive Mechanical Interlock B utput ap EL ypass Contactor M contactor D Figure 31 4 1 Power Diagram for Bypass Options RB and RA 31 4 2 SVX9000 Enclosed Drives Technical Data and Specifications Table 31 4 1 SVX9000 Specifications Adjustable Frequency Drives Low Voltage E T N Septemb
101. equired because the AC drive protec tion circuits nearly always adequately protect the motor in this respect When a single AFD provides power to multiple motors connected in parallel special considerations must be given to motor protection Individual over load protection must be provided for each motor Short circuit protection may be required for some applications Bearing and DV DT Protection The rapid voltage rise times present in today s IGBT PWM drives may cause current to flow in the motor bearings due to shaft voltage caused by capacitive coupling This current flow can result in minute electrical discharges within the bearing potentially damaging the bearing over time Therefore a DV DT filter should be used where the drive and motor are separated by 100 feet or more Using an insulated motor shaft bearing and or setting the inverter carrier frequency to the lowest acceptable level can help minimize the potential for this phenomenon as well AC Drive Performance Operator Control and Interface Operator controls are often via the drive keypad In other situations an operator station or remote control may be desired If these requirements cannot be achieved by remotely mounting the keypad terminal blocks with digital and analog interface capability are provided Acceleration and Deceleration AFDs are always equipped with adjust able acceleration and deceleration control Acceleration and deceleration ra
102. er 2 6 9 1 to 16 kHz default 10 kHz 1 to 10 kHz default 3 6 kHz Output reference voltage 10V 3 maximum load 10 mA Analog output 0 4 to 20 mA R max 500 ohms resolution 10 bit accuracy 2 Digital outputs Open collector output 50 mA 48V Relay outputs Two programmable Form C relay outputs Switching capacity 24 Vdc 8A 250 Vac 8A 125 Vdc 0 4A Protections Overcurrent protection Trip limit 4 0 x instantaneously Frequency reference Analog input resolution 0 1 10 bit accuracy 1 V Hz Panel reference resolution 0 01 Hz Field weakening point 30 to 320 Hz Acceleration time Deceleration time 0 to 3000 seconds 0 to 3000 seconds Braking torque DC brake 30 x Tp without brake option Ambient Conditions Overvoltage protection Yes Undervoltage protection Yes Earth fault protection In case of earth fault in motor or motor cable only the frequency converter is protected Input phase supervision Trips if any of the input phases are missing Motor phase supervision Trips if any of the output phases are missing Ambient operating temperature 14 F 10 C no frost to 122 F 50 C IH FR4 FR9 14 F 10 C no frost to 104 F 40 C IH FR10 and up 14 F 10 C no frost to 104 F 40 C I all frames Storage temperature 40 F 40 C to 158 F 70 C Relative humidity 0
103. er 2011 Sheet 31058 Description Specification Description Specification Input Ratings Input voltage Vin 10 15 Standards Product IEC 61800 2 Input frequency fin 50 60 Hz variation up to 45 66 Hz Safety UL 508C Connection to power Once per minute or less typical operation High withstand rating 100 kAIC Output Ratings Output voltage 0 to Vin Continuous output current rated 100 at 122 F 50 C FR9 and below lj rated 100 at 104 F 40 C FR9 and below lp lj 100 at 104 F 40 C FR10 and above EMC at default settings Immunity fulfills all EMC immunity require ments emissions EN 61800 3 LEVEL H Control Connections Analog input voltage to 10V R 200k ohms 10 to 10V joystick control resolution 0 1 accuracy 1 Analog input current 0 4 to 20 mA Rj 250 ohms differential Digital inputs 6 Positive or negative logic 18 to 30 Vdc Overload current I IL 150 IH 110 l for 1 minute Auxiliary voltage 24V 15 maximum 250 mA Output frequency 0 to 320 Hz Frequency resolution 0 01 Hz Initial output current lp 25096 for 2 seconds Control Characteristics Control method Frequency control V f Open loop sensorless vector control Closed loop SPX9000 drives only Switching frequency Frame 4 6 Frame 7 12 Adjustable with paramet
104. erature rating for 50 C FR10 and above VB Varnished boards Brake chopper is standard in drives up to 30 hp ly or 40 hp IL It is optional in larger drives Local remote keypad is included as the standard control panel and as a digital HOA switch G Some options are voltage and or horsepower specific Consult your Eaton representative for details See Pages 31 2 15 and 31 2 16 for descriptions Includes local remote speed reference switch See Pages 31 2 17 and 31 2 18 for complete descriptions Consult Eaton for pricing and availability CA08104001E For more information visit www eaton com consultants 212 8 Adjustable Frequency Drives Low Voltage CPX9000 Enclosed Drives Product Selection Door CPX9000 Mounted Drive Keypad 18 Pulse Auto Transformer Input Choke NEMA Type 1 25 150 hp 30 x 90 x 21 5 For more information visit www eaton com consultants Input Disconnect PI Option Pre charge Contactor 18 Pulse Diode Rectifier Input Fusing E T N September 2011 Sheet 31022 When Ordering Select a base catalog number that meets the application requirements nominal horse power voltage and enclosure rating The enclosed drive s continuous output amp rating should be equal to or greater than the motor s full load ampere rating The base enclosed package includes a standard drive door mounted alphanumeric panel and enclosure m The CPX90
105. es The result is a 60 Hz supply rich in fifth harmonics Volts v f x sin x sin 5x 5 Time t Figure 31 2 3 Resulting Supply For more information visit www eaton com consultants E T N September 2011 Sheet 31016 What Causes Harmonics Harmonics are the result of nonlinear loads that convert AC line voltage to DC Examples of equipment that are nonlinear loads are listed below m AC variable frequency drives m DC drives W Fluorescence lighting computers UPS systems m industrial washing machines punch presses welders etc How Can Harmonics Due to VFDs Be Diminished By purchasing Eaton s 18 pulse Eaton drive that is guaranteed to meet IEEE Std 519 1992 Harmonic Distortion Limits What are Linear Loads Linear loads are primarily devices that run across the line and do not add harmonics Motors are prime examples The downside to having large motor linear loads is that they draw more energy than a VFD because of their inability to control motor speed In most applications there is a turn down valve used with the motor that will reduce the flow of the material without significantly reducing the load to the motor While this provides some measure of speed control it is extremely inefficient Why be Concerned About Harmonics 1 Installation and utility costs increase Harmonics cause damage to transformers and lower efficiencies due to the IR loss Thes
106. for enclosure lg E sl and option selection Bottom View Figure 31 4 10 Approximate Dimensions CA08104001E For more information visit www eaton com consultants 31 4 20 SVX9000 Adjustable Frequency Drives Low Voltage Enclosed Drives Control Input Output E T N September 2011 Sheet 31076 Reference Potentiometer 1 40 kW Terminal Signal Description NXOPTA9 1 10 Vief Reference output Voltage for potentiometer etc A 2 Al1 Analog input voltage range Voltage input frequency reference 0 10 Vdc 3 11 ground Ground for reference and controls Remote Reference 2 0 4 20mA 77 4 4 Al2 Analog input current range Current input frequency reference 0 20 mA 5 Al2 SSS SS 6 24V Control voltage output Voltage for switches etc maximum 0 1A m s 7 GND ground Ground for reference and controls EE d ie dem SNE DIN1 Start forward Contact closed start forward v ge 9 DIN2 Start reverse Contact closed start reverse 10 DIN3 External fault input programmable Contact open no fault Contact closed fault 11 CMA Common for DIN1 DIN3 Connect to GND or 24V 12 24V Control voltage output Voltage for switches see terminal 6 d 13 GND ground Ground for reference and controls
107. for variable temperature control The 400W heater requires a customer supplied 115V remote supply source For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CPX9000 Sheet 31031 Enclosed Drives CPX9000 Series Option Board Kits The CPX9000 Series drives can accom modate a wide selection of expander and adapter option boards to custom ize the drive for your application needs The drive s control unit is designed to accept a total of five option boards see Figure 31 2 18 The CPX9000 Series factory installed standard board configuration includes E 9 1 0 board and an A2 relay output B C D board which are installed in slots A A e Np Figure 31 2 18 CPX9000 Series Option Boards Table 31 2 11 Option Board Kits Option Kit Allowed Slot Field Installed Factory Installed SVX Ready Programs Description Locations 9 Catalog Option Designator Basic Local Standard MSS PID Multi P PFC Number Remote Standard 1 0 Cards See Figure 31 2 18 2 RO NC NO B OPTA2 a B E L 6 DI 1 DO 2 Al 1 A OPTA9 L E a a 1 10 ref 2 ext 24 Vdc EXT 24 Vdc Extended 1 0 Card Options 6 DI 1 ext B C D E OPTB1 B1 L L 24 Vdc EXT 24 Vdc 1 RO NC NO 1 RO NO B C D E OPTB2 B2 a L 1 Therm 1 Al mA isolated B C D E
108. iDisconnect Drive Dimensions and Weights Frame Voltage Horsepower H1 H2 H3 H4 wi w2 D1 D2 Weight in Size IL Lbs kg FS4 208 1 3 29 69 37 12 0 25 31 00 3 00 7 88 6 33 0 75 11 40 9 27 45 0 230 1 3 754 1 942 9 6 35 914 4 76 2 200 2 160 8 19 1 289 6 235 5 20 41 480 1 7 5 55 208 5 10 37 00 34 47 0 25 38 31 3 00 9 40 7 75 0 75 15 30 13 17 57 5 230 5 10 939 8 875 5 6 35 973 0 76 2 238 8 196 9 19 1 388 6 334 6 26 10 480 10 20 FS6 208 15 20 45 08 40 28 0 25 46 4 4 00 10 90 9 35 0 75 15 75 13 62 98 0 230 15 20 1145 0 1023 1 6 35 1178 6 101 6 276 9 327 5 19 1 400 0 346 0 44 45 480 25 40 FS7 208 25 30 58 32 56 30 0 25 59 46 5 00 13 98 12 35 0 75 15 50 13 55 165 0 230 25 30 1481 3 1430 0 6 35 1510 3 127 0 355 1 313 7 19 1 393 7 244 2 74 84 480 50 75 Note C distance is spacing required to mount multiple drives For more information visit www eaton com consultants CA08104001E
109. iguration Reference potentiometer Terminal Signal Description 1 10 kohms AS PTAS 1 10Vref Reference output Voltage for potentiometer etc V 2 Al1 Analog input voltage range 0 10 Vdc Voltage input frequency reference L 3 Al1 Ground Ground for reference and controls Remote reference FT ACRES 7 n 0 4 20 mA nalog input current range m urrent input frequency reference 5 Al2 6 24V Control voltage output Voltage for switches etc max 0 1A m 7 GND ground Ground for reference and controls H a Se GB DIN Start forward Contact closed start forward p 9 DIN2 Start reverse Contact closed start reverse L 10 DIN3 External fault input programmable Contact open no fault Contact closed fault 11 CMA Common for DIN 1 DIN 3 Connect to GND or 24V 12 24V Control voltage output Voltage for switches see terminal 6 ra PS 13 GND ground Ground for reference and controls L ERE Se 14 DIN4 Multi step speed select 1 DIN4 DIN5 Frequency Ref r 15 DIN5 Multi step speed select 2 Open Open Ref Vin m TA Closed Open Multi step ref 1 Open Closed Multi step ref 2 P Closed Closed RefMax 16 DIN6 Fault reset Contact open no action Contact closed fault reset 17 CMB Common for DIN4 DIN6 Connect to GND or 24V m 18 AO1 Output frequency Programmable Analog output Range 0 20 mA RL max 500 ohms F
110. ility m Additional I O and communication cards provide plug and play functionality W Copy paste keypad function allows transfer of parameter settings from one drive to the next Also allows for redundant storage of drive settings in keypad as well as drive for backup m Optional fusing fuse rating 200 kAIC W Keypad can display up to nine moni tored parameters simultaneously OHSPD Special Seismic Certification Pre Approved m Standard NEMA Type 12 keypad on all drives m Simplified operating menu allows for typical programming changes W Accommodates a wide selection of expander boards and adapter boards W Control logic can be powered from an external auxiliary control panel m Standard 1 0 6 DI 2 Al 1 AO 2 Form C RO 1 Form A RO m Onboard RS 485 Modbus 2 FLN BACnet Built in Ethernet communication BACnet IP Modbus TCP m DB chopper standard frames FS4 FS6 for USA application 1 5 40 hp 2 1 52A 480 Vac Q 1 20 hp 4 2 54A 230 Vac 1 20 hp 4 6 60A 208 Vac Hard wired external damper interlock For more information visit www eaton com consultants IntelliPass m Fully rated mechanically interlocked contacts m HAND OFF AUTO and DRIVE BYPASS selector on keypad simplifies control W Two power sources for control ensure redundancy and provide additional ride through capability Self healing power supplies m Bypass circuit current interrupting rating up to 65 kAIC without fusing
111. indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode Warning The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position RG Reduced Voltage Starter for Bypass Used in conjunction with bypass option RA RB RC or RD This option adds Series reduced Bypass voltage soft starter to bypass assembly for soft starting in bypass mode S4 Floor Stand 6 00 inch Raises F box off the ground 6 00 inches 152 4 mm Recommended when box is not installed on an Enclosure appropriate concrete pad S5 Floor Stand 22 00 inch Converts a Size B or C normally wall mounted enclosure to a floor standing enclosure with a height of Enclosure 22 00 inches 558 8 mm S6 Floor Stand 12 00 inch Converts a Size C or D normally wall mounted enclosure to a floor standing enclosure with a height of Enclosure 12 00 inches 304 8 mm S9 Space Heater Prevents condensation from forming in the enclosure when the drive is inactive or in storage Includes a thermostat Enclosure for variable temperature control Heater requires a customer supplied 115V remote supply source Enclosed Drive Options Table 31 3 18 Conformal Varnished Coating Table 31 3 19 Light Opti
112. input disconnect P1 and input line fuses P3 Bypass and other options require Size 9 Adding any standard control option will not require the larger enclosure O For other options consult factory For more information visit www eaton com consultants E T N September 2011 Sheet 31066 Drive Heat Dissipation Calculations The Eaton 9000X drive is a highly efficient electric power converter releasing minimal amounts of waste heat energy into the ambient air The amount of heat loss from the drive in operation is directly proportional to the load of the connected motor the drive switching frequency and operating frequency Based on the drive operating load the heat dissipation can be calculated at a given operating point For most cases the following general formula can be used to estimate the heat dissipation of the power module Pmotor KW x 0 025 Poss KW Where Pmotor is the operating power of the motor and Piggg is the heat dissipated from the 9000X drive For example a 20 hp 15 kW motor is applied with a 9000X inverter on a pump application The application has been designed so that maximum motor load will be 9596 or 14 3 kW Using the formula above the calculated heat dissipation of the drive will be approximately 356 watts hour or 1215 BTU hour at the designed maximum load 15 kW x 0 95 14 3 kW 14 3 kW x 0 025 0 356 kW hour or 356 watts hour 356 watts hour x 3 412 1215 BTU hour No
113. is mounted in the enclosure and may be used in conjunction with a brake chopper circuit PG MotoRx 300 600 ft 1000 V uS DV DT Filter Used to reduce transient voltage DV DT and peak voltages at the motor Output terminals This option is comprised of a 0 5 line reactor followed by capacitive filtering and an energy recovery clamping circuit Unlike the Output Filter See option PF the MotoRx recovers most of the energy from the voltage peaks resulting in a lower volt age drop to the motor and therefore conserving power This option is used when the distance between a single motor and the drive is 300 600 ft 91 183m This option can not be used with the Brake Chopper Circuit The Output Filter option PF should be investigated as an alternative PH Single Overload Relay Uses a bimetallic overload relay to provide additional overload current protection to the motor on con Output figurations without bypass options It is included with the Bypass Configurations for overload current protection in the bypass mode The Overload Relay is mounted within the enclosure and is manually resettable Heater pack included CA08104001E For more information visit www eaton com consultants 31 4 6 Adjustable Frequency Drives Low Voltage E T N SVX9000 September 2011 Sheet 31062 Enclosed Drives Table 31 4 5 Available Control Communications Options Continued Option Description Option Type PI Dual Overload Relays
114. ists of an input HMCP a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in either mode IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page 31 3 24 Door mounted pilot lights are provided that indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode Warning The motor may restart when the overcurrent relay is reset when operating in bypass unless the IOB selector switch is turned to the OFF position RD Auto Transfer Bypass Controller The auto INVERTER OFF BYPASS IOB three contactor bypass option provides a means Bypass of bypassing the CFX9000 allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input HMCP a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page 31 3 24 Door mounted pilot lights are provided that
115. kit MMX NET XA Output Ratings CANopen network card XMX NET CO A Output voltage 0 to Vin PROFIBUS DP network card with serial connection XMX NET PS A Continuous Continuous rated current Iy at ambient PROFIBUS DP network card with Sub D connection XMX NET PD A output current temperature max 122 F 50 C overload DeviceNet network card XMX NET DN A 1 5 x IN max 1 min 10 min Technical Data and Specifications Ratings Table 31 1 5 M Max Basic Controller IP20 Standard Ratings Output frequency 0 to 320 Hz Frequency 0 01 Hz resolution Initial output Current 2 x IN for 2 seconds in every 20 second current Iu period Torque depends on motor Control Characteristics Description Specification Protections Overcurrent Trip limit 4 0 x instantaneously protection Overvoltage 115 230V series 437 Vdc 400V series 874 Vdc protection 575V series 1048 Vdc trip level Undervoltage 115 230V series 183 Vdc 400V series 333 Vdc protection 575V series 460 Vdc trip level Ground fault Ground fault is tested before every start In case protection of ground fault in motor or motor cable only the frequency converter is protected Overtemperature Yes protection Motor overload Yes protection Motor stall Yes protection Motor underload Yes protection Table 31 1 6 Programmable Parameters Description Application macros basic pump fan and high load hoist P
116. l loads involved m What are the motor considerations W Over what speed range are heavy loads encountered W How fastis the load to be accelerated or decelerated Motor loads are classified into three main groups depending on how their torque and horsepower vary with operating speed The following paragraphs deal with the various motor load types usually found in process manufacturing machining and commercial applications 31 0 6 Application Guide Motor Load Types Constant Torque Load This type of load is frequently encountered In this group the torque demanded by the load is constant throughout the speed range The load requires the same amount of torque at low speeds as at high speeds Loads of this type are essentially friction loads In other words the constant torque characteristic is needed to overcome friction Figure 31 0 2 shows the constant torque and variable horsepower demanded by the load As seen in Figure 31 0 2 torque remains constant while horsepower is directly proportional to speed A look at the basic horsepower equation also verifies this fact hp Torque x Speed 5252 Where Torque is measured in Ib ft Speed is measured in rpm 5252 is proportionality constant 100 Torque Demanded by the Loud 100 Speed 100 4 mv Horsepower Demanded by the Load 1 100 Speed Figure 31 0 2 Constant Torque L
117. lts Source A DES T PCC Utility Side z Utility Side Customer Transformer Transformer Volts Volts kVA kVA sc lsc Impedance Impedance AC Motor Total Linear Motor Loads AMPS Source B Total Nonlinear Drive Loads AMPS Figure 31 2 6 One Line Diagram for Harmonic Analysis The best way to estimate AFD harmonic contribution to an electrical system is to perform a harmonic analysis based on known system characteristics The one line in this figure would provide the data to complete the calculations Terms m PCC point of common coupling is defined as the electrical connecting point between the utility and multiple customers per the specifications in IEEE 519 POA point of analysis is defined as where the harmonic calculations are taken An oscilloscope can make all measurements at the PCC or POA to do an on site harmonic evaluation Harmonic Reduction Methods to Meet IEEE 519 1 Line Reactor A line reactor is a three phase series inductance filter on the line side of an AFD If a line reactor is applied on all AFDs it is possible to meet IEEE guidelines where 10 25 of system loads are AFDs depending on the stiffness of the line and the value of line reactance Line reactors are available in various values of percent impedance most typically 1 1 5 396 and 596 Note the SVX9000 comes standard with a nominal 396 input impedance For more information visit www
118. m the line which includes many harmonics These harmonic currents will cause harmonic voltages to be created in the line which may affect sensitive devices on the same line IEEE 519 1992 provides recommendations for the harmonic current levels reflected to the utility by any user where the feeder ties into the utility grid For difficult installations where the levels of IEEE 519 cannot be met or those using on site generated power a Clean Power rectifier can be used The Clean Power rectifier uses phase shifted semiconductors to significantly reduce harmonics to levels well within the IEEE guidelines For more specific information see CPX section on Page 31 2 1 For more information visit www eaton com consultants Motor Load Types and Characteristics Introduction This section of your Application Guide discusses the following topics on motor load types and characteristics m Motor load types m Other functional considerations The process of selecting an electrical adjustable speed drive is one where the load is of primary consideration It is important to understand the speed and torque characteristics as well as horsepower requirements of the type of load to be considered When considering load characteristics the following should be evaluated m What type of load is associated with the application m Does the load have a shock component m What is the size of the load B Are large inertia
119. mensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Cable Entry U V w RR SS TT uu p L M N P R s Lbs kg 37 50 1250 770 8 30 1 30 2150 2120 93 50 2000 908 241 952 318 196 210 32 787 545 541 2375 s T D sable Entry 7 aces Looe Top View y J J o F bh H a 1 Y 10 m Y C gt V gt Side View 7 an um Mounting Hole jn LC c Gable entry hp 1 hp d 480V 250 300 300 350 S s H He Note See P 31 4 10 deris 4 and 5 for enclosure Boo 280 A Di A and option selection Bottom View Figure 31 4 9 Approximate Dimensions For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 SVX9000 Sheet 31075 Enclosed Drives SVX Drawing 17 Enclosure Size 9 Table 31 4 21 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm
120. mer 550 VA Provides a fused control power transformer with additional 550 VA at 115V for customer use Control KF Bypass Test Switch for RB and RA Allows the user to energize the AF drive for testing while operating the motor on the bypass Addl bypass controller The Test Switch is mounted on the inside of the enclosure door KO Standard Elapsed Time Meter Provides a door mounted elapsed run time meter Control L1 Power On and Fault Pilot Lights Provides a white power on light that indicates power to the enclosed cabinet and a red fault Light light indicates a drive fault has occurred L2 Bypass Pilot Lights for RB RA Bypass Options A green light indicates when the motor is running in inverter mode and an Addl bypass amber light indicates when the motor is running in bypass mode The lights are mounted on the enclosure door above the switches LE RUN Pilot Light Provides a green run light that indicates the drive has been commanded to start Light P1 Input Disconnect Assembly Rated to 100 kAIC High Interrupting Motor Circuit Protector HMCP that provides a means of Input short circuit protection for the power cables between it and the SVX9000 and protection from high level ground faults on the power cable Allows a convenient means of disconnecting the SVX9000 from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure P2 Disconnect Switch Disconnect switch option
121. mputerized testing standard W Final test with full load standard m Conformal coated boards 50 C rated W 150 for 1 minute 200 for 2 seconds W Eaton s Electrical Services amp Systems national network of AF drive specialists Adjustable Frequency Drives Low Voltage E T N 31 1 2 M Max Series September 2011 Sheet 31010 Product Selection Catalog Number Selection Table 31 1 1 Catalog Numbering System 0 Option Description MMX Base catalog Phase Enclosure Class 0 Full version number 1 Single phase oltage EMC Filter 0 0 or IP2 3 Three phase 1 120V F Filter 2 230V N No filter 4 480V 5 575V Output Current 1D6 1 6A 010 10A Software Designation Series AA Product Selection Table 31 1 2 M Max Basic Controller hp Volts 100 Nominal Frame Catalog Continuous Input Size Number Current Current A 1 4 200 240V single phase in 1 7 4 2 FS1 MMX12AA1D7F0 0 1 2 230V three phase out 2 4 5 7 FS1 MMX12AA2D4F0 0 3 4 2 8 6 6 FS1 MMX12AA2D8F0 0 1 4 200 240V three phase 1 7 2 7 FS1 MMX32AA1D7N0 0 amp 1 2 230V three phase out 2 4 3 5 FS1 MMX32AA2D4N0 0 3 4 2 8 3 8 FS1 MMX32AA2D8N0 0 1 2 380 480V three phase in 1 3 2 2 FS1 MMX34AA1D3F0 0 3 4 460V three phase ou
122. n provides a means of Bypass bypassing the CFX9000 allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input HMCP a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in the inverter mode IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page 31 3 24 RB Manual IOB Bypass Controller The manual INVERTER OFF BYPASS IOB three contactor bypass option provides a means of Bypass bypassing the CFX9000 allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input HMCP a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch IEC type input bypass and input contactors are provided The contactors are mechanically and electrically interlocked see wiring diagram on Page 31 3 24 RC Auto Transfer HOA Bypass Controller The manual HAND OFF AUTO HOA three contactor bypass option provides a means of Bypass bypassing the CFX9000 allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option cons
123. na Protection Features Mae i SENT open slave ptiona Incoming line fuses Standard 200 kA rating PROFIBUS DP Optiona AC input circuit disconnect Optional LonWorks Optiona Phase rotation insensitive Standard Johnson Controls Metasys N2 Optiona EMI filter FR6 FR9 Performance Features Input phase loss protection Standard Sensorless vector control Standard Input overvoltage protection Standard Volts hertz control Standard Line surge protection Standard IR and slip compensation Standard Output short circuit protection Standard Electronic reversing Standard Output ground fault protection Standard Dynamic braking Optional Output phase protection Standard DC braking Standard Overtemperature protection Standard PID set point controller Programmable DC overvoltage protection Standard Critical speed lockout Standard Drive overload protection Standard Current torque limit Standard Motor overload protection Standard Adjustable acceleration deceleration Standard Programmer software Optional Linear or S curve accel decel Standard Local remote keypad Standard Jog at preset speed Standard Keypad lockout Standard Thread preset speeds 7 Fault alarm output Standard Automatic restart Selectable Built in Diagnostics Standard Coasting motor start Standard MOV Standard Coast or ramp stop selection Standard Input Output Interface Features Elapsed time meter Optional Setup Adjustment Provisions Carrier frequency adjustment 1 16 kHz Remote keypad display S
124. nals The contactor coil is controlled by the drive s run or permissive logic NC and NO auxiliary contacts rated at 10A 600 Vac are provided for customer use Bypass options RB and RA include an output contactor as standard This option includes a low VA 115 Vac fused control power transformer and is factory mounted in the enclosure Output PF Output Filter Used to reduce the transient voltage DV DT at the motor terminals The output filter is recommended for cable lengths exceeding 100 ft 30m with a drive of 3 hp and above for cable lengths of 33 ft 10m with a drive of 2 hp and below or for drive rated at 525 690V This option is mounted in the enclosure and may be used in conjunction with a brake chopper circuit Output PG MotoRx 300 600 ft 1000 V uS DV DT Filter Used to reduce transient voltage DV DT and peak voltages at the motor terminals This option is comprised of a 0 5 line reactor followed by capacitive filtering and an energy recovery clamping circuit Unlike the output filter see option PF the MotoRx recovers most of the energy from the voltage peaks resulting in a lower voltage drop to the motor and therefore conserving power This option is used when the distance between a single motor and the drive is 300 600 ft 91 183m This option can not be used with the brake chopper circuit The output filter option PF should be investigated as an alternative Output PH Single Overload Relay
125. nd 4 14 DIN4 Speed Select 0 100 Preset speed m 2 22415 DIN5 Fire Mode Contact closed fire mode 1 L 16 DIN6 Force Bypass Contact closed bypass 17 DIN1 DIN6 Common Terminal Block Layout 18 AO 1 Output Frequency 0 20 mA 4 19 AO 1 Analog Output Common Ground Analog 30 24 Vdcin Auxiliary Input Voltage 21 22 23 24 25 26 32 33 o o DATA RS 485 DATA Programmable BACnet ROS sod ROS He B DATA RS 485 DATA Modbus FLN N2 NC NO NC COM NO COM NO 21 Relay Board 1 Slot B 12 13 14 15 16 17 18 19 309 A B Default Signal 24Vdc GND 05 COM AO1 1 24 Vdc RS 485 RS 485 l RO1 Bypass Run d 011 6 in i Data Data 23 24 Vdc 8A 1 2131415 161718 9 10 11 2 FOU Nene 10 An Al2 2 24Vde GND COM 51 25 RO2 Drive Run 125 Vdc 0 4A a Vde out DI1 6 26 E Fault Factory Jumper External Interlock Figure 31 5 4 Control Input Output PID Application Standards Includes Reliability W Pretested components m Conformal coated varnished boards m 40 C rated m 110 overload for one minute W Eaton s Electrical Services amp Systems national network of AF drive specialists CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 H Max Series Drives Sheet 31093 Enclosed Drives
126. nd 400 500 hp Approximate Dimensions in Inches mm CA08104001E For more information visit www eaton com consultants 312 14 Adjustable Frequency Drives Low Voltage E T N CPX3000 September 2011 Sheet 31028 Enclosed Drives Wiring Diagrams O HMCP b Circuit Breaker Inverter Input 9 Contactor Input Input Fusing Fusing L Inverter Input l Contactor 18 Pulse 18 Pulse Transformer Transformer UT Optional _18 Pulse Reduced 18 Pulse Diode Bridge Voltage Starter Diode Bridge 9000X Drive 9000X Drive Mechanical Interlock B utput ume rs EL ypass M 5 Contactor Overload Figure 31 2 14 Power Diagram 25 250 hp Ij and 25 200 hp Figure 31 2 16 Power Diagram 25 250 hp and 25 200 hp Ij with Bypass HMCP O Circuit Inverter Input Breaker Contactor O Input Fusing Input IT Fusi Optional i using 18 Pulse Reduced Transformer Voltage Starter 18 Pulse A Ferga omplete Transformer ____ Complete 6 Pulse Contactor Diode Bridge 6 Pulse Diode Bridge 9000X 12 Pulse Drivg 9000X Mechanical 12 Pulse Drive nterloc Output x DEA e
127. nect Input 150 150 800 800 Output contactor Output PF Output filter Output z PG MotoRx up to 600 ft 1000 V uS Output Enclosure Rating DV DT filter 1 Type 1 PH Single overload relay Output 6 NEMA 12 filtered PI Dual overload relays Output PN Dual overloads for bypass Addl bypass Voltage Rating RA Manual HOA bypass controller Bypass 4 480V RB Manual IOB bypass controller Bypass RC Auto transfer HOA bypass controller Bypass RD Auto transfer bypass controller Bypass Application Torque Braking RG Reduced voltage starter for bypass Bypass A no brake chopper S7 10 inch expansion Enclosure B Ij internal brake chopper S8 20 inch expansion Enclosure D Ip no brake chopper S9 Space heater Enclosure ly internal brake chopper Communication Options 9 Enclosed Style C2 Modbus C3 PROFIBUS DP C8 Modbus D9 Type connector CA Johnson Controls N2 CI Modbus TCP CJ BACnet D3 RS 232 with D9 connection Enclosed drive C4 LonWorks C5 PROFIBUS DP D9 connector C6 CANopen slave C7 DeviceNet Control Options B1 6 DI 1 ext 24 Vdc EXT 24 Vdc B2 1 RO NC NO 1 RO NO 1 Therm B4 1 Al mA isolated 2 AO mA isolated 1 ext 24 Vdc EXT 24 Vdc B5 3 RO NO B8 1 ext 24 Vdc EXT 24 Vdc 3 Pt100 B9 1 RO NO 5 DI 42 240 Vac Input Engineered Options HT High temp
128. nection the drive Mechanical interlock Standard N A can be controlled monitored and Electrical interlock Standard N A programmed from the Metasys Third contactor isolation Optional N A system N2 can be selected and Isolation switch Optional N A programmed by the drive keypad Top entry power Standard Standard Bottom entry power Standard Standard BACnet Output contactor Standard Optional H Max Series provides communication to BACnet networks Data transfer Technical Data and Specifications is master slave token passing MS TP RS 485 Table 31 5 13 H Max Series Drives BACnet IP Description Specification 100Base T interface Input Ratings Input voltage Vin 208 230 480 Vac 10 10 Modbus TCP Input frequency fin 50 60 Hz variation up to 47 66 Hz Ethernet based protocol Connection to power Once per minute or less typical operation Modbus RTU Short circuit withstand rating 65 kAIC combination H Max Series provides communication Output Ratings to Modbus RTU RS 485 as a slave on Output voltage 0 to Vin Vin line voltage in a Modbus network Other communica Continuous output current Ambient temperature max 104 F 40 C tion parameters include an address I overload 1 1 x lj 1 10 min range 1to d a parity of None Overload current 110 1 min 10 min Odd or Even and the stop bit is 1 Initial output current 15096 for 2 seconds FLN Output frequency 0 to 320 Hz H Max Series provides communication Frequency resolution 0
129. nic reduction of 12 pulse methods m Smaller transformer than isolation transformer used in 12 pulse converter Disadvantages Larger and heavier magnetics than applying a line reactor on SVX or tuned harmonic filter cap on CFX For more information visit www eaton com consultants 31 2 6 CPX9000 Enclosed Drives Technical Data and Specifications Table 31 2 4 Specifications Adjustable Frequency Drives Low Voltage E T N September 2011 Sheet 31020 Feature Description CPX9000 Enclosed Products NEMA Type 1 Feature Description CPX9000 Enclosed Products NEMA Type 1 Primary Design Features Input Output Interface Features Continued 45 66 Hz input frequency Standard Discrete Outputs Output AC volts maximum Input voltage base Fault alarm Standard Output frequency range Hz 0 500 Driveirunning Standard 3 y range Drive at set speed Programmable Initial output current Ij 25076 for 2 seconds Optional parameters 14 Overload 1 minute I IL 150 110 Dry contacts 1 2 relays Form C Enclosure space heater Optional Open collector outputs Ay Additional discrete outputs Optiona Oversize enclosure Standard Output contactor Optional Communications RS 232 Standard Bypass motor starter Optional RS 422 485 Optiona Listings UL cUL DeviceNet Optio
130. nificantly affected by the motor speed the motor load or the motor power factor Total power factor will vary with line voltage utility feeder size and total system and drive load CA08104001E Adjustable Frequency Drives Low Voltage Application Guide Power factor correction capacitors should not be connected at the AC drive power input Correction should be done on a plantwide basis If capac itors are located too close to the drive or if drives represent a high percentage of the total plant electrical load there may be an undesirable interaction between the capacitors and the drives leading to a failure of either or both If the capacitors must be located near the drive a line reactor should be used on the drive input to reduce the possi bility of interaction Note that adding this reactor does not eliminate the potential for harmonic resonance To be assured of a solution that will improve power factor and avoid resonance a system study must be performed to determine the optimum selection of capacitance and inductive reactance Power factor correction capacitors must never under any circumstances be connected at the AC drive controller output They would serve no useful purpose and they may damage the drive AC Drive Input Harmonics AFDs use a rectifier to convert AC line voltage to the DC levels required by the inverter section Rectifiers are nonlinear devices that cause a current to be drawn fro
131. ntroller The manual HAND OFF AUTO HOA three contactor bypass option provides Bypass a means of bypassing the CPX9000 allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a drive trip This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in either mode The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload relay The contactors are mechanically and electrically interlocked Door mounted pilot lights are provided which indicate bypass or inverter operation A green light indicates when the motor is running in inverter mode and an amber light indicates when the motor is running in bypass mode WARNING The motor may restart when the overcurrent relay is reset when operating in bypass unless the HOA selector switch is turned to the OFF position RD Auto Transfer IOB Bypass Controller The auto INVERTER OFF BYPASS IOB three contactor bypass option provides a Bypass means of bypassing the CPX9000 allowing the AC motor to be operated at full speed directly from the AC supply line The circuitry provides an automatic transfer of the load to across the line operation after a driv
132. oad Examples of this type of load are conveyors extruders and surface winders Constant torque capability may also be used when shock loads overloads or high inertia loads require special drive sizing Adjustable Frequency Drives Low Voltage Constant Horsepower Load In this type of load the horsepower demanded by the load is constant over the speed range The load requires high torque at low speeds From the previous formula you can see that with the horsepower held constant the torque will decrease as the speed increases Put another way the speed and torque are inversely proportional to each other Figure 31 0 3 shows the constant horsepower and variable torque demanded by the load Examples of this type of load are center driven winders and machine tool spindles A specific example of this application would be a lathe that requires slow speeds for rough cuts where large amounts of material are removed and high speeds for fine cuts where little material is removed Usually very high starting torques are required for quick acceleration Constant horsepower range is usually limited on an AC drive from base speed to 1 5 2 times base speed 106 Torque Demanded by ihe Load i 100 Horsepower Demanded by the Load Speed E T N September 2011 Sheet 31006 Variable Torque Load With this type of load the torque is directly proportional to some mathe matical power of speed usu
133. od co A E T N H1 H2 H3 LJ Y Y o of Jo o Y W1 D1 Figure 31 1 2 M Max Drives Table 31 1 9 M Max Drives Frame Type 1 H2 H3 W1 w2 W3 D1 D2 Weight in Lbs kg FS1 6 16 156 5 5 79 147 0 5 40 137 3 2 58 65 5 1 49 37 8 0 17 4 5 3 88 98 5 0 27 7 0 1 213 0 550 FS2 7 68 195 0 7 20 183 0 6 69 170 0 3 54 90 0 2 46 62 5 0 22 5 5 4 00 101 5 0 27 7 0 1 543 0 699 FS3 10 33 262 5 9 93 252 3 9 50 241 3 3 94 100 0 2 95 75 0 0 22 5 5 4 27 108 5 0 27 7 0 2 183 0 990 A w3 B W2 4 H i Y Figure 31 1 3 NEMA 1 IP21 M Max Drives and Communication Adapter Kit Table 31 1 10 NEMA 1 IP21 M Max Drives and Communication Adapter Kit Frame Type H wi w2 W3 D FS1 8 14 206 7 3 77 95 7 2 99 75 9 3 98 101 2 5 41 137 5 FS2 9 90 251 5 4 72 120 0 3 97 100 8 4 94 125 5 5 68 144 2 FS3 12 26 311 5 5 12 130 1 4 36 110 8 5 33 135 3 6 32 160 5 CA08104001E For more information visit www eaton com consultants 311 5 Adjustable Frequency Drives Low Voltage E T N September 2011 Sheet 31014 This page intentionally left blank For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31015 CPX9000 Enclosed Drives CA08104001E CPX9000 150 hp I Adjustable Frequency Drives Low Voltage CPX9000 Enclosed Drives General Description Eaton s CPX9
134. oller Bypass 5 575V 575 600V RD Auto transfer bypass controller Bypass RG Reduced voltage starter for bypass Bypass Application Torque Braking S4 Floor stand 6 00 inches Enclosure no brake chopper S5 Floor stand 22 00 inches Enclosure ORA S6 Floor stand 12 00 inches Enclosure P Ii internal brake chopper S9 Space heater Enclosure D 1 brake chopper Iu internal brake chopper H Communication Options 9 C2 Modbus C8 Modbus D9 type connector EON C3 PROFIBUS DP CA Johnson Controls N2 A Enclosed drive C4 LonWorks CI Modbus TCP EtherNet IP C5 PROFIBUS DP D9 connector CJ BACnet C6 CANopen slave D3 RS 232 with D9 connection C7 DeviceNet Control Options Engineered Options B1 6 DI 1 ext 24 Vdc EXT 24 Vdc HT High temperature rating 1RO NC NO 1 RO NO 1 therm for 50 C B4 1 Al mA isolated 2 AO mA isolated VB Varnished boards 1 ext 24 Vdc EXT 24 Vdc B5 3 RO NO B8 1 ext 24 Vdc EXT 24 Vdc Pt100 B9 1 RO NO 5 DI 42 240 Vac input S d Brake chopper is standard in 208V 230V Table 31 3 15 Ambient Temperature Ratings m if dynamic brake chopper or control d 480V dri to FR6 opti lin all i i i i i rs din Enclosure Size IL communication option is desired change the appropriate code in the G Local remote keypad is included as the
135. om line transients Disadvantages W Capacitors age over time unlike magnetics W Not as effective as 18 pulse drives Challenging to retrofit with bypass applications Tuned Harmonic Capacitor T 6 Pulse Diode Bridge Rectifier Converter Section 2 Shunt Fusing N une Shunt N Reactor L1A tAE e 2 1 4 L2A VAAN 3 L3A e AC Input Reactor Three Phase Input Bus Capacitors Inverter Section Dynamic Braking Transistor Output Transistors IGBT Section Figure 31 3 4 CFX9000 Drive with Integrated Passive Filter For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31035 Features and Benefits CFX9000 Integrated Filter Clean Power Drive features include at 480V UL Type 1 UL Type 12 UL Type and NEMA 12 with gaskets and filters m Input voltage 480V 230V 575V m Complete range of control network and power options m Horsepower range 480V 7 1 2 400 hp I 230V 7 1 2 100 hp consult factory for details 575V 15 400 hp lj consult factory for details m Single enclosure for both drive and filter reduces field wiring and enables convenient bypass installation m Packaged solution ensures optimal coordination of drive and filter Standa
136. on The IntelliPass electronic bypass is a two or optional three contactor design using a 24 Vdc XT Series contactor with an optional manual override switch that allows the unit to run in bypass without the H Max Series drive The IntelliPass software parameters use engineering units common to the HVAC industry Onboard startup wizard guarantees flawless commissioning with plug and play screen entry Available in NEMA Type 1 and 12 with optional pre engineered operator devices to meet all customized specification requirements The IntelliPass construction features allow for easy installation reliable operation and serviceability with additional onboard wire space and removable conduit plates with knockouts CA08104001E Adjustable Frequency Drives Low Voltage H Max Series Drives Enclosed Drives Features and Benefits IntelliPass IntelliDisconnect W Circuit breaker provides flexible drive isolation configurations to meet customers needs B Communication interface enables control of the motor operated by the drive or bypass m Plenum rated Designed and tested to UL 508C specifications m Standard DC link choke for enhanced transient and harmonic distortion protection m DC bus regulation anti trip W input surge protection against voltage spikes varistor input EMI RFI filters standard on all drives to meet EMC Category 2 Top and bottom conduit entry for installation ease m Pass through I O capab
137. on When AUTO is selected the run enable and speed reference are controlled from remote inputs Speed reference can be either 0 10 Vdc or 4 20 mA The drive default is 4 20 mA parameter is field programmable Run enable is controlled by a dry contact closure This option requires a customer supplied 115V power source Control K3 3 15 psig Follower Provides a pneumatic transducer that converts a 3 15 psig pneumatic signal to either 0 8 Vdc or a 1 9 Vdc signal interface with the CPX9000 The circuit board is mounted on the inside of the front enclosure panel and connects to the user s pneumatic control system via 6 ft 1 8m of flexible tubing and a 1 4 inch 6 4 mm brass tube union Control K4 HAND OFF AUTO Switch for Non bypass Configurations Provides a three position selector switch that allows the user to select either a Hand or Auto mode of operation Hand mode is defaulted to keypad operation and Auto mode is defaulted to control from an external terminal source These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources Start and speed sources include keypad I O and Fieldbus Control K5 MANUAL AUTO Speed Reference Switch Provides door mounted selector switch for Manual Auto speed reference Control K6 START STOP Pushbuttons Provides door mounted START and STOP pushbuttons for either bypass or non bypass configurations Control
138. ons Table 31 3 20 Control Options Chassis Delivery Description Catalog Description Catalog Frame Code Number Suffix Number Suffix FR6 FP Power on run fault LED L1 Door mounted speed K1 FR7 FP lights 22 mm potentiometer FR8 FP Power on fault LED L3 Door mounted speed K2 FR9 FP lights 22 mm potentiometer with HOA E E Green LED run light 22mm LA selector switch FR12 FP Green LED stop light 22 mm LD 3 15 psig follower K3 Red LED run light 22 mm LE HOA selector switch K4 See catalog number description to order 9 Red LED stop light 22 mm LF reference K5 Red LED fault light 22 LG aultlight 22 mim START STOP pushbuttons K6 Power on white LED LJ light 22 mm Type D2 control relay SD Miscellaneous LED LU On delay relay SE light 22 mm Off delay relay SF Additional terminal blocks SD per 4 points CA08104001E For more information visit www eaton com consultants 31 3 14 Adjustable Frequency Drives Low Voltage CFX9000 Drives E T N September 2011 Sheet 31046 Options Table 31 3 21 Bypass Control Options Table 31 3 26 480 and 575V Power Options 7 1 2 400 hp Description Catalog Description Catalog Number Suffix Number Suffix Bypass test switch used with RA and RB KF Input breaker P1 Inverter bypass
139. op the required torque for the load 31 0 4 Application Guide Installation Compatibility The successful application of an AC drive requires the assurance that the drive will be compatible with the environment in which it will be installed The following are some of the aspects of compatibility that should be considered Cooling Air Even though AFDs are very efficient the heat produced in the controller cabinet can be substantial The electronic circuitry is subject to immediate failure if its operating temperature limits are exceeded Junction temperatures of transistors SCRs and IGBTs typically can only increase 20 25 from full load to failure It is important to remove heat through the usual mechanisms of radiation conduction heat sinks or convection fans The enclosure must be located away from direct sunlight and hot surfaces The room tempera ture must be kept within the specified limits and adequate cooling air must be allowed to flow around the enclosure Excessively moist corrosive or dirty air must be prevented from entering the enclosure Isolation Transformers Drive isolation transformers are sometimes recommended or specified by others for various reasons Eaton does not require the use of isolation transformers because Eaton drives are designed to operate directly from plant power distribution systems without using isolation transformers Eaton AFDs are designed to withstand line vol
140. pedance of 120 ohms and specific line delay of nominal 5 as m 120 ohm line termination resistors required for installation CA08104001E Adjustable Frequency Drives Low Voltage CFX9000 Drives Options DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a two wire twisted shielded cable with two wire bus power cable and drain The baud rates used for communica tion include 125K baud 250K baud and 500K baud Johnson Controls Metasys N2 Network Communications The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit Modbus TCP Network Communications The Modbus TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks using Modbus protocol It includes an RJ 45 pluggable connector This interface provides a selection of standard and custom register values to communicate drive parameters The board supports 10 Mbps and 100 Mbps communication speeds The IP address of the board is config urable over Ethernet using a supplied software tool For more information visit www eaton com consult
141. r Bypass Voltage Rating RD Auto transfer IOB bypass controller Bypass 1 208V 55 Floor stand 22 inches Enclosure 2 230V S6 Floor stand 12 inches Enclosure 4 480V S7 10 inch expansion Enclosure 4222227 58 20 inch expansion Enclosure iy S9 Space heater Enclosure Application Torque Braking 2 brake chopper FFR lj internal brake chopper Communication Options D Ip no brake chopper C2 Modbus C8 Modbus D9 Type Ip internal brake chopper C3 PROFIBUS DP connector C4 LonWorks CA Johnson Controls N2 C5 PROFIBUS DP D9 CI Modbus TCP Enclosed Style connector CJ BACnet A Enclosed drive C6 CANopen slave D3 RS 232 with D9 connection C7 DeviceNet Control Options B1 6 DI 1 ext 24 Vdc EXT 24 Vdc B2 1 RO NC NO 1 RO NO 1 Therm B4 1 Al mA isolated 2 AO mA isolated 1 ext 24 Vdc EXT 24 Vdc B5 3 RO NO B8 1 ext 24 Vdc EXT 24 Vdc 3 Pt100 B9 1 RO NO 5 DI 42 240 Vac input Engineered Options HT High Temperature rating for 50 C FR10 and above VB Varnished Boards Local remote keypad is included as the Includes local remote speed reference switch 9 Applicable only with FR10 and FR11 standard control panel amp Some options are voltage and or Freestanding designs Brake chopper is a factory installed horsepower specific Consult your Consult Eaton for pricing and availability option only s
142. r requirements IntelliPass and IntelliDisconnect Drives Eaton s ultra reliable IntelliPass IntelliDisconnect drives are designed with the latest HVAC software and hardware features The IntelliPass integrates electronic XT bypass with optional manual override switch which allows the unit to run in bypass without the H Max Series drive The IntelliDisconnect uses Eaton s world class XT MMP manual motor protector with optional output contactor CA08104001E Adjustable Frequency Drives Low Voltage H Max Series Drives Enclosed Drives Features Drives m Integrated DC link choke standard on drives from FS4 FS9 m DC bus regulation anti trip E Input surge protection against voltage spikes varistor input m HAND OFF AUTO and DRIVE BYPASS selector on keypad simplifies control m Additional I O and communication cards provide plug and play functionality m Keypad copy paste function allows transfer of parameter settings from one drive to the next Also allows for redundant storage of drive settings in keypad as well as drive for backup Battery backup real time clock with PLC functionality Two independent PID functions m Multimonitor up to nine values 11096 overload for 1 minute once every 10 minutes EMC Category 2 Standard EMI RFI filter Conformal coated boards Troubleshooting diagnostics Onboard RS 485 Modbus N2 FLN BACnet Onboard Ethernet based communi cations BACnet IP Mo
143. rated 18 pulse clean power drive with near sine wave input current and low harmonics will meet the requirements of IEEE 519 1992 under all practical operating conditions The comparisons with 6 pulse and 12 pulse systems are shown in Figures 31 2 5 and 31 2 9 18 Pulse SCR Bridge Rectifier Converter Section Inverter Section Pre Charge Circuit DC 18 Pulse Phase Shifting Auto Transformer Three Phase AC Input Current Amps 1000 500 500 1000 0 100 0 10625 0 1125 Time in Seconds 0 11875 0 125 Figure 31 2 9 500 hp 480V Drive with 18 Pulse Rectifiers Table 31 2 3 500 hp 480V Drive with 18 Pulse Rectifiers 18 Pulse Clean Power Current harmonics 11 100 111 0 24 143 0 10 117 0 86 lig 1 00 123 0 01 125 0 01 15 0 16 17 0 03 Power 428 8 kW 24A CA08104001E Diode Rectifiers Figure 31 2 8 Basic 18 Pulse Rectifier with Differential Delta Transformer Dynamic Braking Output Transistors Transistor IGBT Section Bus Capacitors Advantages m Virtually guarantees compliance with IEEE 519 1992 B Provides increased input protection for AFD and its semiconductors from line transients W Up to four times the harmo
144. rds and Certifications m UL m cUL m 508C CA08104001E Adjustable Frequency Drives Low Voltage CFX9000 Drives General Description Product Identification Door Mounted Keypad SVX9000 Drive CFX9000 Drive UL Type 12 40 hp For more information visit www eaton com consultants Input Reactor Optional Breaker Disconnect P1 Shunt Fusing Tuned Shunt Reactor Tuned Harmonic Capacitor 313 4 Adjustable Frequency Drives Low Voltage E T N Sheet 31036 Technical Data and Specifications Technical Data and Specifications Table 31 3 2 208 Vac hp NEC Chassis NEMA 1 NEMA 12 NEMA 3R Current Frame Disconnect Power Disconnect Power Disconnect Power Only Options Only Options Only Options Low Overload Drive Variable Torque 7 1 2 24 2 FR5 DWG 1 DRW 3 DWG 1 DRW 3 DRW 2 DRW 4 10 30 8 FR5 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 15 46 2 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 20 59 4 FR6 DRW 1 DRW 3 DRW 1 DRW 3 DRW 2 DRW 4 25 74 8 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 30 88 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 40 114 0 FR7 DRW 3 DRW 7 DRW 3 DRW 7 DRW 4 DRW 5 50 143 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 60 169 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 75 211 0 FR8 DRW 7 DRW 7 DRW 7 DRW 7 DRW 6 DRW 6 100 273 0 FR9 DRW 8 DRW 8 DRW 8 DRW 8 DRW 6 DRW 6 High Overload Drive Constant Torque 7 1 2 24 2 FR5 DWG 1 DRW 3 DWG 1 DRW 3
145. rimary Design Features Adjustable Frequency Drives Low Voltage CFX9000 Drives Technical Data and Specifications Table 31 3 8 Input Output Interface Features Description Specification Description Specification 45 66 Hz input frequency Standard Setup Adjustment Provisions Output AC volts maximum Input Voltage Base Remote keypad display Standard Output frequency range 0 320 Hz Personal computer Standard Initial output current lp 250 for 2 seconds Operator Control Provisions Overload 1 minute 1gl 150 110 Drive mounted keypad display Standard Enclosure space heater Optional Remote keypad display Standard Oversize enclosure Standard Conventional control elements Standard Output contactor Optional Serial communications Optional 7 Starter Ha 707 115 control circuit Optional Speed Setting Inputs Table 31 3 7 Protection Features Keypad Standard 0 10 Vdc potentiometer voltage signal Standard Description Specification Incoming line fuses AC input circuit disconnect Phase rotation insensitive EMI filter Input phase loss protection Optional Optional Standard Standard FR6 thru FR9 Standard Input overvoltage protection Standard Line surge protection Standard Output short circuit protection Standard Output ground fault protection Standard Output phase protection Standard Overtemperature protection Standard DC overvoltage protection Standard Drive ove
146. rload protection Standard Motor overload protection Standard Programmer software Optional Local remote keypad Standard Keypad lockout Standard Fault alarm output Standard Built in diagnostics Standard Surge protective device Optional O EMI filter is optional in FR10 CA08104001E 4 20 mA isolated Configurable Torque load current Motor voltage 4 20 mA differential Configurable 3 15 psig Optional Analog Outputs Speed frequency Standard Programmable Programmable Kilowatts 0 10 Vdc signals 4 20 mA DC signals Programmable Configurable w jumpers Standard Isolated signals Optional Discrete Outputs Fault alarm Standard Drive running Standard Drive at set speed Programmable Optional parameters 14 Dry contacts Open collector outputs Additional discrete outputs Table 31 3 9 Communications 2 relays Form C 1 Optional Description Specification RS 232 Standard RS 422 485 Optiona DeviceNet Optiona Modbus RTU Optiona CANopen slave Optiona PROFIBUS DP Optiona LonWorks Optiona Johnson Controls Metasys N2 Optiona EtherNet IP Modbus TCP Optiona BACnet Optiona For more information visit www eaton com consultants 31 3 8 CFX9000 Drives Adjustable Frequency Drives Low Voltage Technical Data and Specifications Table 31 3 10 Performance Features E T N September 2011 Sheet 31040 Table 31 3 12 Standard 1 0 Specifica
147. rogrammable start stop and reverse signal logic sinking or sourcing Reference scaling Programmable start and stop functions DC brake at start and stop Programmable V Hz curve Adjustable switching frequency Autorestart function after fault Protections and supervisions all fully programmable off warning fault Current signal input fault External fault Fieldbus communication Eight preset speeds Analog input range selection signal scaling and filtering PID controller Skip frequencies CA08104001E Control method Frequency control V Hz open loop or sensorless vector control Switching 1 5 to 16 kHz default 6 kHz frequency Frequency Analog input resolution 0 1 10 bit accuracy reference 1 V Hz Panel reference resolution 0 01 Hz Field weakening point 30 to 320 Hz Acceleration time 0 to 3000 sec Deceleration time 0 to 3000 sec Braking torque DC brake 30 x Tp without brake option Brake Resistor Minimum Values 2 230V Series FS2 35 ohms and FS3 26 ohms 400V Series FS2 75 ohms and FS3 54 ohms 575V Series FS 103 ohms Ambient Conditions Ambient operating 14 F 10 C no frost to 122 F 50 C temperature Rated loadability IN Storage 40 F 40 C 158 F 70 C temperature Relative humidity 0 to 95 RH noncondensing non corrosive no dripping water Air quality Chemical vapors IEC 721 3 3 unit
148. s specifically engineered for today s machinery applications These micro processor based drives have standard features that can be programmed to tailor the drive s performance to suit a wide variety of application requirements The M Max product line uses a 32 bit microprocessor and insulated gate bipolar transistors IGBTs that provide quiet motor operation high motor efficiency and smooth low speed performance The size and simplicity of the M Max make it ideal for hassle free installation Models rated at 575V three phase 50 60 Hz are available in sizes ranging from 1 to 7 1 2 hp Models rated at 480V three phase 50 60 Hz are available in sizes ranging from 1 2 to 10 hp Models rated at 240V single or three phase 50 60 Hz are available in sizes ranging from 1 4 to 3 hp Models rated at 115V single phase 50 60 Hz are available in the 1 4 to 1 1 2 hp size range The standard drive includes a digital display and operating and program ming keys on a visually appealing efficient application programming interface The display provides drive monitoring as well as adjustment and diagnostic information The keys are used for digital adjustment and programming of the drive as well as for operator control Separate terminal blocks for control and power wiring are provided for customer connections CA08104001E Features W Ease of use preset application macros startup wizard diagnostic capabilities Compa
149. s system N2 can be selected and programmed by the drive keypad BACnet H Max Series provides communication to BACnet networks Data transfer is master slave token passing MS TP RS 485 BACnet IP 100Base T interface Modbus TCP Ethernet based protocol Modbus RTU H Max Series provides communication to Modbus RTU RS 485 as a slave ona Modbus network Other communica tion parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 FLN H Max Series provides communication to Siemens APOGEE FLN P1 RTU RS 485 as a slave on an FLN network Other communication parameters include an address range from 1 to 247 a parity of None Odd or Even and option boards Adjustable Frequency Drives Low Voltage H Max Series Option Board Kits Available for Slots D and E The H Max Series drives can accommodate a wide selection of expander and adapter option boards to customize the drive for your application needs The drive s control unit is designed to accept a total of two option boards The H Max Series factory installed standard board configuration includes an I O board and a relay output board Table 31 5 4 Option Boards Mounted in Slots D and E Option Kit Option Kit Description Catalog Number 6 x DI DO each digital XMX IO B1 A input can be individually programmed as digital output TRO Form NO NC XMX IO B2 A
150. t it and the CPX9000 and protection from high level ground faults on the power cable Allows a convenient means of disconnecting the CPX9000 from the line and the operating mechanism can be padlocked in the OFF position This is factory mounted in the enclosure Standard rating is 65 kAIC at 208 480V 100 kAIC is available as an option P3 Input Line Fuses Rated to 200 kAIC Provide high level fault protection of the drive input power circuit from the load side of the fuses Input to the input side of the power transistors This option consists of three 200 kA fuses which are factory mounted in the enclosure P7 MOV Surge Suppressor Provides a metal oxide varistor MOV connected to the line side terminals and is designed to clip line Input side transients P8 SPD Surge Protective Device with 50 kA Rating Provides transient voltage protection eliminating surges and spikes that can Input damage the diode bridge of the drive PC Capacitor Contactor This option provides a contactor between the tuned reactor and capacitor to disconnect the capacitor from Input the circuit when desired typically at light or no load conditions This contactor is wired to a programmable relay output PE Output Contactor Provides a means for positive disconnection of the drive output from the motor terminals The contactor coil is Output controlled by the drive s run or permissive logic NO auxiliary contacts rated at 10A 600 Vac are provided for
151. t 1 9 2 8 FS1 MMX34AA1D9F0 0 1 2 4 3 2 FS1 MMX34AA2D4F0 0 1 4 100 120V single phase in 1 7 9 2 FS2 MMX11AA1D7N0 0 1 2 230V three phase out 2 4 11 6 FS2 MMX11AA2D4N0 0 3 4 2 8 12 4 FS2 MMX11AA2D8N0 0 1 3 7 15 0 FS2 MMX11AA3D7N0 0 1 200 240V single phase in 3 7 8 3 FS2 MMX12AA3D7F0 0 1 1 2 230V three phase out 4 8 11 2 FS2 MMX12AA4D8F0 0 2 7 0 14 1 FS2 MMX12AA7D0F0 0 1 200 240V three phase in 3 7 4 3 FS2 MMX32AA3D7N0 0 amp 1 1 2 230V three phase out 4 8 6 8 FS2 MMX32AA4D8N0 0 2 7 0 8 4 FS2 MMX32AA7DONO 0 1 1 2 380 480V three phase in 3 3 4 0 FS2 MMX34AA3D3F0 0 2 460V three phase out 4 3 5 6 FS2 MMX34AA4D3F0 0 3 5 6 7 3 FS2 MMX34AA5D6F0 0 1 1 2 100 120V single phase in 4 8 16 5 FS3 MMX11AA4D8N0 0 230V three phase out 3 200 240V single phase in 9 6 15 8 FS3 MMX12AA9D6F0 0 230V three phase out 3 200 240V three phase in 11 0 13 4 FS3 MMX32AA011N0 0 amp 230V three phase out 4 380 480V three phase in 7 6 9 6 FS3 MMX34AA7D6F0 0 5 460V three phase out 9 0 11 5 FS3 MMX34AA9D0F0 0 7 1 2 12 0 14 9 FS3 MMX34AA012F0 0 10 14 0 18 7 FS3 MMX34AA014F0 0 1 575V three phase in 1 7 2 0 FS3 MMX35AA1D7N0 0 9 2 575V three phase out 2 7 3 6 FS3 MMX35AA2D7N0 0 9 3 3 9 5 0 FS3 MMX35AA3D9N0 0 5 575V three phase in 6 1 7 6 FS3 MMX35AA6D1N0 0 7 1 2 575V three phase out 9 0 10 4 FS3 MMX35AA9DONO 0 Horsepower ratings are based on the use of a 240V 460V and 575V NEMA four or six pole squirrel cage induction
152. t are freely programmed W The user can assign a single input to multiple functions Six digital input Two analog input One analog output Three relay output RS 485 ao E Ethernet For more information visit www eaton com consultants September 2011 Sheet 31092 Enclosed Drives Wiring Diagrams jr 1 RJ 45 Modbus TCP Transmission Control Protocol Ethernet Based DB R L1 Optional Optional Chopper R Rt Resistor Re Re 596 DC Link Circuit EE m uM Input inesse Three Phase SSH 1 12 Inpu V 2 i Breaker i Single Phase not available Output L3 W T3 42027 Slot A Terminal Factory Default Signal Resistor H 1 10V Reference Output Analog Input Voltage Range 0 10 Vdc 2 Al 1 can be programmed to current 4 20 mA 3 Vin Analog Output Common Ground Analog Input Current Range 4 20 mA 4 Al 2 can be programmed to voltage 0 10 Vdc PI Setpoint or Feedback ON RS 485 OFF Factory A 2 Analog Input Common Jumper PI Setpoint or Feedback Current AO1 Voltage ES 6 24Vout Control Voltage Output 0 1A max Current 12 Voltage 7 END VO Ground Current Voltage 48 DIN1 START STOP Contact closed start L 7 4 9 DIN2 External Fault Closed fault 1 i Run Interlock Permissive IP Interlock 10 DIN3 Closed OK 11 COM DIN1 DIN6 Common i 12 24Vout Control Voltage Output 0 1A max i 13 GND Grou
153. t the analog voltage input signal terminal When the HOA bypass option is added the speed is controlled when the HOA switch is in the HAND position Without the HOA bypass option a two position switch labeled local remote is provided on the keypad to select speed reference from the speed potentiometer or a remote speed signal K2 Door Mounted Speed Potentiometer with HOA Selector Switch Provides the drive with the ability to start stop and adjust the speed Control reference from door mounted control devices or remotely from customer supplied inputs In HAND position the drive will start and the speed is controlled by the door mounted speed potentiometer The drive will be disabled in the OFF position When AUTO is selected the drive run and speed control commands are via user supplied dry contact and 4 20 mA signal K3 3 15 psig Follower Provides a pneumatic transducer that converts a 3 15 psig pneumatic signal to either 0 8 Vdc or a 1 9 Vdc Control signal interface with the drive The circuit board is mounted on the inside of the front enclosure panel and connects to the user s pneumatic control system via 6 ft 1 8m of flexible tubing and a 1 4 inch 6 4 mm brass tube union K4 HAND OFF AUTO Switch for Non Bypass Configurations Provides a three position selector switch that allows the user to Control select either a HAND or AUTO mode of operation HAND mode is defaulted to keypad operation and AUTO mode is defaulted to control from an external
154. tage 24V 20 max 50 mA Description Specification Reference voltage 10V 396 max 10 mA Maximum operating ambient temperature Storage temperature 0 to 40 C contact factory for 50 C 40 to 60 C Humidity maximum noncondensing Altitude 95 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m Line voltage variation Line frequency variation Efficiency Power factor displacement 10 15 45 66 Hz gt 96 0 99 Units FR10 rated 40 C Analog current output 0 4 20 mA Ry 500 kilohms resolution 10 bit accuracy lt 2 Analog voltage output 0 2 10V R 21 kohm resolution 10 bit accuracy lt 2 Relay output maximum switching voltage 300 Vdc 250 Vac Relay output maximum switching load 3A 24 Vdc 300 Vdc 250 Vac Relay output maximum continuous load Thermistor input 2A rms Rtrip 4 7 kohms For applications above consult instruction manual For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 CFX9000 Drives Sheet 31041 Technical Data and Specifications Catalog Number Selection Table 31 3 14 CFX9000 Enclosed Drives Catalog Numbering System Build Alphabetically and Numerically 050 14 A A
155. tage transients and noise generated by other equipment in a typical installation environment when applied to systems with the required minimum impedance levels They are also designed to prevent nuisance levels of noise from being reflected back to the power lines Electronic protection circuits fully protect the drives from output short circuits and ground faults regardless of available fault current without requiring isolation or external impedance Isolation transformers are generally not recommended as a preventative or curative measure for suspected difficulties of these types Adjustable Frequency Drives Low Voltage Efficiency Figure 31 0 1 shows typical efficiency curves for an IGBT AFD The efficiency of an AC drive can be accurately determined only for a particular set of operating conditions The character istics of the motor and controller are interrelated in such a way that a change in the characteristics of either component will cause a change in the efficiency of the other The efficiency of the total AC drive system cannot be accurately determined from just the controller efficiency curves and the manufac turer s published motor data Table 31 0 2 provides adjustment factors that can be used to estimate E T N September 2011 Sheet 31004 the total drive system efficiency The adjustment factors take into account efficiency variations due to a typical range of different motor characteris tics and
156. tandard Standard Conditions for Application and Service Personal computer Standard Maximum operating ambient 0 to 50 C up to FR9 Operator Control Provisions temperature 0 to 40 C FR10 and larger consult 2 factory for 50 rating above FR9 emote keypad display tandar m Conventional control elements Standard Storag temperature 2 Serial communications Optional Humidity maximum 9576 115 Vac control circuit Optional noncondensing Speed Setting Inputs Altitude maximum without derate 3300 ft 1000m Keypad Standard Line voltage variation 10 15 0 10 Vdc potentiometer voltage signal Standard Line frequency variation 45 66 Hz 4 20 mA isolated Configurable Efficienc 96 4 20 mA differential Configurable 2008 3 15 psig Optional Power factor displacement 0 99 Analog Outputs TOP Speed frequency Standard Table 31 2 5 Standard 1 0 Specifications Torque load current Motor voltage Kilowatts 0 10 Vdc signals 4 20 mA DC signals Isolated signals Programmable Programmable Programmable Configurable w jumpers Standard Optional O The EMI filter is optional in FR10 and larger Description Specification 6 Digital input programmable 24 V 0 lt 10V 1 gt 18V Rj gt 5 2 Analog input configurable w jumpers Voltage 0 10V Rj gt 200 Current 0 4 20 mA Rj 250 2 Digital output programmable Form C relays 250 Vac 2A or 30 Vdc 2A resistive
157. te This example assumes the default switching frequency has been used Additional conversion formulas hp x 0 7457 kW hp x 745 7 watts kW x 1000 watts Watts hour x 3 412 BTU hour CA08104001E E T N Adjustable Frequency Drives Low Voltage September 2011 SVX9000 Sheet 31067 Enclosed Drives Dimensions SVX Drawing 9 Enclosure Size 0 Table 31 4 13 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting H Minimum Air Space A B D pi E m e J K 0 19 90 29 00 16 40 18 30 27 40 25 40 4 00 3 00 504 737 416 465 695 644 102 76 Table 31 4 13 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Maximum Size Cable Entry Door Clearance T U V Approximate S Shipping L M N P R Weight Lbs kg 0 5 00 6 00 9 60 26 40 1 50 6 30 4 30 5 30 200 91 127 152 245 669 38 160 108 134 1 50 38 1 For Cable Lifting Holes K 4 K Entry 4 Places J re x BH Y A a I H A 5 T WARN Top View For Cable i 22 Y X jj 0 44 11 2 Mo
158. terminal source These modes of operation can be configured via drive programming to allow for alternate combinations of start and speed sources Start and speed sources include keypad I O and fieldbus K5 MANUAL AUTO Speed Reference Switch Provides door mounted selector switch for MANUAL AUTO speed reference Control K6 START STOP Pushbuttons Provide door mounted START and STOP pushbuttons for either bypass or non bypass configurations Control KF Bypass Test Switch for RB and RA Allows the user to energize the AF drive for testing while operating the motor on the bypass Addl controller The Test Switch is mounted on the inside of the enclosure door bypass KO Standard Elapsed Time Meter Provides a door mounted elapsed run time meter Control L1 Power On Run and Fault Lights Provide a white power on light that indicates power to the enclosed cabinets a green run light Light and a red fault light that indicates a drive fault has occurred L2 Bypass Pilot Lights for RB RA Bypass Options A green light indicates when the motor is running in inverter mode and an amber Addl light indicates when the motor is running in bypass mode The lights are mounted on the enclosure door above the switches bypass LE Red Run Pilot Light 22 mm Provides a red run pilot light that indicates the drive is running Light P1 Input Circuit Breaker High interrupting circuit breaker that provides a means of short circuit protection for the power cables between Inpu
159. tes must be adjusted to suit the characteristics of the load to prevent shutdown due to overcurrent or over voltage Increasing acceleration or deceleration times will proportionally decrease the torque requirement Speed Range The characteristics of the motor usually determine the speed range of an AC drive The AFD output frequency range is usually wider than the range that can be effectively used by the motor CA08104001E Adjustable Frequency Drives Low Voltage Application Guide Speed Regulation The open loop speed regulation of an AC drive is determined by the motor slip Because NEMA design B motors usually have 3 slip or less at 60 Hz and rated load the speed regulation of the drive is 3 AFDs equipped with slip compensa tion or flux or vector control can provide speed regulation which is better than the open loop regulation of the motor Slip compensation and flux or vector control improves speed regulation by increasing and decreas ing the operating frequency by a small amount as the load increases and decreases Further improvement in steady state speed regulation can be obtained by using a tachometer generator to provide speed feedback to a closed loop speed regulator option or an external device such as the Durant Strider Service Deviation Speed regulation specifies only that portion of the drive speed change that is directly caused by a change in load Several other factors can cause
160. the time the duty cycle becomes a factor in selecting the proper drive Heating The temperature of a motor or controller is a function of ventilation and losses Operating self ventilated motors at reduced speeds may cause above normal temperature rises Derating or forced ventilation may be necessary to achieve the rated motor torque output at reduced speeds Drive Type Does the application require perfor mance elements such as quick speed response or torque control These may require the use of a flux vector or closed loop vector drive instead of a volts per hertz drive Description hp Range Current Harmonic Applications Distortion M Max 1 4 10 35 40 Micro drive H Max 10 600 35 40 HVAC specific 6 pulse SVX 3 4 800 35 40 General use 6 pulse CFX 3 4 400 7 1096 General use with passive filters CPX 25 800 3 18 pulse clean power For more information visit www eaton com consultants 310 5 Adjustable Frequency Drives Low Voltage E T N September 2011 Sheet 31008 This page intentionally left blank For more information visit www eaton com consultants CA08104001E E T N September 2011 Sheet 31009 M Max Series Adjustable Frequency Drives Low Voltage M Max Series General Information M Max Series Drives for Machinery Applications General Description Eaton s M Max Series sensorless vector adjustable frequency AC drives are the next generation of drive
161. tional floor stands CA08104001E For more information visit www eaton com consultants 31 3 20 Adjustable Frequency Drives Low Voltage CFX9000 Drives Dimensions CFX9000 Drawing 6 E T N September 2011 Sheet 31052 lt lt wW _ D1 gt Figure 31 3 11 Enclosure Size F Approximate Dimensions in Inches mm Table 31 3 35 CFX9000 Drive Dimensions H D1 Approximate Approximate Weight Lbs kg Shipping Weight Lbs kg 93 58 2376 9 60 00 1524 0 37 50 952 5 26 00 660 4 1700 771 1850 839 For more information visit www eaton com consultants CA08104001E Adjustable Frequency Drives Low Voltage September 2011 CFX9000 Drives Sheet 31053 Dimensions CFX9000 Drawing 7 Exhaust For Air Cable Entry Y q4 20 00 508 0 0 Y Hinged Side Door Clearance a 0 00 Bottom View 666 8 at90 254 0 Top View 4 00 101 6 Minimum Free Air Space Required Q 1 1 A Flanged Dis
162. tions Description Specification Description Specification Sensorless vector control Standard Volts hertz control Standard IR and slip compensation Standard Electronic reversing Standard Dynamic braking Optional DC braking Standard PID setpoint controller Programmable Critical speed lockout Standard Current torque limit Standard Adjustable acceleration deceleration Standard Linear or S curve acceleration deceleration Standard Jog at preset speed Standard Thread preset speeds 7 Automatic restart Selectable Coasting motor start Standard Coast or ramp stop selection Standard Elapsed time meter Optional Table 31 3 11 Standard Conditions for Application and Service Six digital input programmable 24V 0 10V 1 218V Rj gt 5 kohms Two analog input configurable w jumpers Voltage 0 10V Rj 2200 kohms Current 0 4 20 mA Rj 250 kohms Two digital output programmable Form C relays 250 Vac or 30 Vdc 2A resistive One digital output programmable Open collector 48 Vdc 50 mA One analog output programmable configurable w jumper 0 20 mA Ry max 500 ohms 10 bits 2 Table 31 3 13 1 0 Specifications for Control Communication Options Description Specification Analog voltage input 0 10V Rj 2200 kilohms Analog current input 0 4 20 mA Rj 250 ohms Digital input 24V 0 10V 1 218V Rj gt 5 kilohms Auxiliary vol
163. tions 7 1 2 400 hp Number Suffix Description Catalog Number Suffix Input breaker P1 Input line fusing P2 Manual HOA bypass controller RA Input line fuses 200 kAIC P3 IOB bypass controller RB Output contactor PE Auto transfer HOA bypass controller RC Single overload relay PH Auto transfer IOB bypass controller RD Dual overload relays PI Reduced voltage starter for bypass RG MOV P7 Dual overloads for bypass PN 50 kA surge protective device P8 100 kA surge protective device P9 Table 31 3 25 230V Power Options 7 1 2 125 hp Description Catalog Number Suffix Input breaker P1 Input line fusing P2 Input line fuses 200 kAIC P3 Output contactor PE Single overload relay PH Dual overload relays PI MOV P7 50 kA surge protective device P8 100 kA surge protective device P9 For more information visit www eaton com consultants CA08104001E Adjustable Frequency Drives Low Voltage September 2011 CFX9000 Drives Sheet 31047 Dimensions Dimensions CFX9000 Drawing 1 4 00 101 6 3 00 76 2 Minimum Free Air Minimum Air I 1 15 Space Required f Space 1 1 Required 1 Both Sides o o o H1 H2 Y 0 44 11 2 Y Mounting 9 m Holes 2 w1 4 Places he W gt D1 lt D gt qM I J o Figure 31 3 6 Enclosure Size B UL Type 12 Approximate Dimensions
164. to 95 RH noncondensing non corrosive no dripping water Air quality Chemical vapors IEC 721 3 3 unit in operation class 3C2 Mechanical particles IEC 721 3 3 unit in operation Class 3S2 Altitude 100 load capacity no derating up to 3280 ft 1000m 1 derating for each 328 ft 100m above 3280 ft 1000m max 9842 ft 3000m Vibration EN 50178 EN 60068 2 6 5 to 50 Hz displacement amplitude 1 mm peak at 3 to 15 8 Hz max acceleration amplitude 1G at 15 8 to 150 Hz Shock EN 50178 EN 60068 2 27 UPS drop test for applicable UPS weights storage and shipping max 15G 11 ms in package Enclosure class NEMA 1 21 or NEMA 12 IP54 open chassis IP20 protection Overtemperature Yes protection Motor overload Yes protection Motor stall protection Yes Motor underload Yes Short circuit protection Yes 24V and 10V reference voltages Table 31 4 2 Standard 1 0 Specifications Description Specification 6 digital input programmable 24V 0 lt 10V 1 gt 18V Rj gt 5k ohms w jumpers 2 analog input configurable Voltage 0 10V Rj gt 200k ohms Current 0 4 20 mA Rj 250k ohms 2 digital output programmable Form C Relays 250 Vac 2A or 30 Vdc 2A resistive 1 digital output programmable Open collector 48 Vdc 50 mA configurable w jumper 1 analog output programmable 0 20 mA R lt 500 ohms resolution
165. to provide the current required by the motor at the maximum operating torque Motor oversizing should generally be limited to one horsepower size increase Motor Protection Motor overload protection must be provided as required by applicable codes Direct motor protection is not automatically provided as part of the AC drive AFDs are equipped with electronic protection circuits with an inverse time l t characteristic equivalent to a conventional overload relay Conventional overload relays are also used with AFDs equipped with bypass If these current sensing protective devices are used with motors driving constant torque loads the minimum speed should be adjusted to prevent the motor from running at speeds at which overheating could occur unless the circuit provides a speed and load calibrated trip The best means of AC drive motor protection is direct winding overtemperature sensing such as an overtemperature switch or thermistor imbedded in the motor windings Overtemperature switches are more convenient because they can normally be connected directly to the AC drive control circuit Thermistors generally require a special sensing relay Direct overtemperature protection is preferred over overcurrent sensing protective devices because motor overheating can occur with normal operating current at low operating speeds CA08104001E E T N September 2011 Sheet 31003 Motor short circuit protection is not r
166. tor switch is turned to the OFF position S5 Floor Stand 22 Inches Converts a Size 1 or 2 normally wall mounted enclosure to a floor standing enclosure with a height of Enclosure 22 inches 558 8 mm S6 Floor Stand 12 Inches Converts a Size 2 normally wall mounted enclosure to a floor standing enclosure with a height of 12 inches Enclosure 304 8 mm S7 10 Inch Expansion In a Size 5 enclosure the extension allows for bottom cable entry and additional space for customer Enclosure mounted components Note Enclosure expansion rated NEMA Type 1 only S8 20 Inch a Size 5 enclosure the extension allows for bottom cable entry and additional space for customer Enclosure mounted components When the Output Filter option PF is selected for a drive using a Size 5 enclosure this expansion box is required and included in the option pricing Note Enclosure expansion rated NEMA Type 1 only S9 Space Heater Prevents condensation from forming in the enclosure when the drive is inactive or in storage Includes a Enclosure thermostat for variable temperature control A 200W heater is installed in enclosures 0 and 1 and a 400W heater is installed in enclosures 2 5 Requires a customer supplied 115V remote supply source Note For availability see base drive voltage required For more information visit www eaton com consultants CA08104001E E T N Adjustable Frequency Drives Low Voltage
167. ts Features and Benefits CPX9000 Clean Power Drive features include 25 150 hp drives available in 30 inch enclosure 200 and 250 hp l drives available in 48 inch enclosure 300 400 hp drives available in 60 inch enclosure 500 600 hp I drives available in 80 inch enclosure m NEMA Type 1 NEMA 12 with gaskets and filters m input voltage 480V 208 230V Complete range of control network and power options m Horsepower range 480V 25 700 hp lp 25 800 hp lj 208 230V 25 100 hp Ip consult factory for details m Over 10 years of 18 pulse clean power experience 31 2 2 CPX9000 Enclosed Drives Application Description Designed to exceed the IEEE 519 1992 requirements for harmonic distortion the CPX9000 is the clear choice for applications in the water wastewater HVAC industrial and process industries where harmonics are a concern What are Harmonics Take a perfect wave with a fundamental frequency of 60 Hz which is close to what is supplied by the power company Adjustable Frequency Drives Low Voltage Volts v f x sin x Time t Figure 31 2 1 Perfect Wave Add a second wave that is five times the fundamental frequency 300 Hz typical of frequency added to the line by a fluorescent light Volts v _ sin 5x f x E NY Time t Figure 31 2 2 Second Wave Combine the two wav
168. ud rate ranges from 300 to 19200 baud Other communication CANopen Slave Communications The CANopen slave Network Card OPTC6 is used for connecting the CPX9000 to a host system According to ISO 11898 standard cables to be chosen for CANbus should have a nominal impedance of 120 ohms and specific line delay of nominal 5 nS m E T N September 2011 Sheet 31032 DeviceNet Network Communications The DeviceNet Network Card OPTC7 is used for connecting the CPX9000 on a DeviceNet Network It includes a 5 08 mm pluggable connector Transfer method is via CAN using a two wire twisted shielded cable with two wire bus power cable and drain The baud rates used for communica tion include 125k baud 250k baud and 500k baud 120 ohm line termination resistors required for installation parameters include an address range from 1 to 247 a parity of None Odd or Even and the stop bit is 1 Johnson Controls Metasys N2 Table 31 2 12 1 0 Specifications for the Control Communication Options Network Communications The OPTC2 fieldbus board provides communication between the CPX9000 drive and a Johnson Controls Metasys N2 network With this connection the drive can be controlled monitored and programmed from the Metasys system The N2 fieldbus is available as a factory installed option and as a field installable kit PROFIBUS Network Communications The PROFIBUS Network Card OPTC3 is used for connecting the CPX9000
169. ue exceeds 150 for Constant Torque CT drives or 110 for Variable Torque VT drives during starting or intermittently while running the drive oversizing may be required Output Voltage and Frequency For AFDs rated at 480V motors are connected for 460V at 60 Hz 380V 50 Hz motors can also be used because the V Hz ratio 380 50 is 7 6V Hz the same as a 460V 60 Hz motor 415V motors can be operated if the AFD V Hz adjustment is reset With proper V Hz adjustment 575V motors can be operated at constant V Hz up to 8096 speed and at constant voltage from 8096 to 10096 speed Maximum motor torque and hp for this mode of operation is limited above 8096 speed because of the reduced V Hz levels For AFDs rated at 240V the motor will be connected for 230V For more information visit www eaton com consultants E T N September 2011 Sheet 31002 Output Current The full load current ratings of typical AFDs are matched to typical full load motor current ratings as listed in National Electrical Code Table 430 150 Generally an AFD of a given horse power rating will be adequate for a motor of the same rating but the actual motor current required under operating conditions is the determin ing factor for AFD sizing If the motor will be run at full load the AFD output current rating must be equal to or greater than the motor nameplate current If the motor is oversized to provide a wide speed range the AFD should be sized
170. unting Holes 4 Places For Reference Only NEMA Type 1 NEMA Type 12 Dimensions Subject NEMA Type 12 Includes Cover Plates Over Louvers to Change Figure 31 4 2 Approximate Dimensions CA08104001E For more information visit www eaton com consultants E T N September 2011 Sheet 31068 31 4 12 Adjustable Frequency Drives Low Voltage SVX9000 Enclosed Drives SVX Drawing 10 Enclosure Size 1 Table 31 4 14 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting H Minimum Air Space A B c D E G 1 K 1 26 40 36 00 16 30 24 80 34 00 32 40 4 00 3 00 669 914 414 630 864 822 102 76 Table 31 4 14 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Size Cable Entry Door Clearance U V W Floor Stand L M N P R 5 x Y 2 1 11 00 6 00 9 00 10 00 6 50 26 40 1 50 4 30
171. ve current limit setting if applicable while the drive is decelerating the drive will deviate from the programmed deceleration ramp and decelerate at a rate that will try to prevent the current from exceeding the limit Regeneration Limit and Braking Regeneration limit prevents the motor from developing braking torque above a limit that corresponds to the normal losses that are inherent in the motor and controller When the drive is equipped with dynamic braking the motor is allowed to develop a higher level of braking torque The regenerated braking energy is dissipated in the dynamic braking resistors A fully regenerative drive includes circuitry that returns the regenerated braking energy to the power lines IR Compensation A V Hz AC drive can provide improved starting torque and low speed overload capability if the lower speed voltage boost is changed automatically to compensate for changing load conditions This feature is called IR compensation Without IR compensa tion it is difficult to achieve the maximum possible motor torque because the voltage boost required for maximum torque can cause the motor to saturate and draw excessive current when it is lightly loaded The IR compensation circuit senses the motor load and reduces the voltage boost when the motor is lightly loaded A flux control AC drive provides a similar result by modifying its instantaneous voltage and frequency to allow the motor to devel
172. w Voltage E T N CPX3000 September 2011 Sheet 31030 Enclosed Drives Table 31 2 10 Available Control Communications Options Continued Option Description Option Type RA Manual HOA Bypass Controller The manual HAND OFF AUTO HOA three contactor bypass option provides a means of Bypass bypassing the CPX9000 allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted HOA selector Switch and an INVERTER BYPASS switch The HOA switch provides the ability to start and stop the drive in the inverter mode The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload relay The contactors are mechanically and electrically interlocked RB Manual IOB Bypass Controller The manual INVERTER OFF BYPASS IOB three contactor bypass option provides a means Bypass of bypassing the CPX9000 allowing the AC motor to be operated at full speed directly from the AC supply line This option consists of an input disconnect a fused control power transformer and a full voltage bypass starter with a door mounted IOB selector switch The Bypass includes an input contactor an output contactor and a bypass starter with an electronic overload relay The contactors are mechanically and electrically interlocked RC Auto Transfer HOA Bypass Co
173. ype 12 Includes Cover Plates Over Louvers For Reference Only Dimensions Subject to Change Figure 31 4 6 Approximate Dimensions CA08104001E For more information visit www eaton com consultants Adjustable Frequency Drives Low Voltage E T N SVX9000 September 2011 Sheet 31072 Enclosed Drives SVX Drawing 14 Enclosure Size 5 Table 31 4 18 Approximate Dimensions and Shipping Weight Enclosed Products Enclosure Dimensions in Inches mm Size Wide High Deep Mounting H Minimum Air Space A B D D1 E G G1 J 5 40 00 90 00 21 30 36 00 2 00 8 00 10 80 84 40 4 00 1016 2286 541 914 51 203 273 2143 102 Table 31 4 18 Approximate Dimensions and Shipping Weight Enclosed Products Continued Enclosure Dimensions in Inches mm Max Size Cable Entry Door Clearance v RR SS TT UU vv Approx S Ship Wt L M N P R Lbs kg 5 15 00 10 00 4 80 2 00 36 30 20 00 94 00 15 50 1275 579 381 254 122 51 921 508 2387 394 ES Vin 2 J 1 EET MEER NOM 3 Lifting Eyes Di ied dieitur a Lind 2 Places imensions Subjec i RR JG OON KA B Top View Front View NEMA Type 1 fl 0 56 14 2 Dia

Adjustable Frequency Drives—Low Voltage

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Adjustable Frequency Drives&mdash;Low Voltage

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Adjustable Frequency Drives—Low Voltage