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Loader Manual - Fuji Electric GmbH

1. With special order made inverters FRENIC Loader2 may not be able to display some function codes normally Note 2 Use aPC with as high a performance as possible as some slower PCs may not refresh correctly the Operation status monitor and Test run window 3 2 Inverter Support Software FRENIC Loader2 Instruction Manual First Edition January 2007 Fuji Electric FA Components amp Systems Co Ltd The purpose of this manual is to provide an operation guide to FRENIC Loader2 for the FRENIC Mini Eco Multi series of inverters Please feel free to send your comments regarding any errors or omissions you may have found or any suggestions you may have for generally improving the manual In no event will Fuji Electric FA Components amp Systems Co Ltd be held liable for any direct or indirect damage resulting from the application of the information in this manual
2. 9600 bps 19200 bps 38400 bps only for Eco Multi Modbus RTU Loader Fuji general purpose inverter Mk UND Briefing for the codes y01 Station address Set the station address of the inverter as same as the value defined in Connection setup in Loader y04 Baud rate Set the Baud rate of the inverter as same as the value defined in Communications setup in Loader y 10 Protocol Set the data to 1 Loader 1 4 2 Checking the COM port in the PC Before starting Loader check what COM port in the PC s assigned to the RS232C RS 485 communication level converter When you use an RS 485 USB interface converter a free COM port will be automatically assigned to the converter What follows shows you how to check 1t in Windows 2000 2 9 Accessibility Add Remove Add Remove Administrative Automatic Date Time Options Hardware Programs Tools Updates aj A 0 amp Display Folder Options Fonts Game Intel Internet Controllers Graphics Options En Gr a ai ii Keyboard Mouse Network and Phone and Power Options Printers Dial up Co Modem 9 3 e Regional Scanners and Scheduled Sounds and Options Cameras Tasks Multimedia Follow Start Settings gt Control Panel and click here to open Windows 2000 Control Panel shown in left Double click the System icon in the control panel Users and Passwords 24 objectis 1 4 Settings Before Starting FRENIC L
3. D T OF RS232C RS485 communications level converter RS 485 communications port FRENIC Mini Eco Multi inverter 2 wire Figure 1 4 Communications Level Conversion 1 5 2 Requirements for the cable Use a standard LAN cable US ANSVTIA EIA 568A category 5 compliant straight type with connection of only the 4 and 5 pins Do not connect other pins 3 Multi drop adapter RS 485 communications networks for the FRENIC Mini Eco Mult inverters utilize 2 wire IOBASE T LAN cables fitted with an RJ 45 connector at both ends To connect the inverters to the network in multi drop basis use multi drop adapter for the inverters Refer to the RS 485 Communication User s Manual MEH448 for details Recommended multi drop adapter Model MS8 BA JJJ made by SK KOHKI Co Ltd 4 RS 485 communications card Option for FRENIC Mini Using FRENIC Loader for an RS 485 communications network of FRENIC Mini requires an RS 485 communications card option mentioned below while no such an option needed for FRENIC Eco Multi RS 485 communication card option OPC C1 RS 1 2 5 Noise suppression Depending on the operating environment Loader may malfunction due to high frequency noise emitted by the inverters As a countermeasure route the RS 485 communications cable separately so that it is isolated from that of inverter power lines use a shielded cable isolate the power lines from signal lines and or add an inductance component as shown in th
4. sese eee 2 27 2 3 4 4 Searching a function code by a character string sse eee eee 2 28 2 34 57 FIENNA es e tend n 2 29 299 1 UNNIN ect esse a a EM NS 2 30 2 3 5 1 How to setup the inverter and run the motor using Loader uus2 2444044440Rnennn nennen nennen nenn 2 31 2 3 5 2 How to recover Loader whose test run window cannot monitor inverter status 2 33 2 9 0 Quick ACCES S MENU reset 2 35 23d OO UT T TENE 2 35 LM MP V ECT E C ER 2 36 ZEN MODA A A O OE 2 36 2A SUSO eT ende 2 36 PS ANNON TEE A A A A A 2 37 X T Cascade eei to 2 37 2 52 AUS WI COWS ee ee T 2 37 2 9 3 ig Verticaly WINGO WS Eee lee 2 38 2 Ar HINO ICONS NETTE OT ern ale 2 38 DEI ul a en ee ee ee 2 39 2 1 Top windows of FRENIC Loader2 2 1 Top window of FRENIC Loader2 The top window shown below appears first when you start FRENIC Loader2 Normally the top window contains a quick access menu that appears when it starts up The menu is omitted in the example shown below te FRENIC Loader Main menu Allows you to access all of the Loader functions Tool bar Allows you to access the major functions at a single click Mouse pointing an icon on the Tool bar calls up a popup text to show its function Status bar Shows details of the function you have accessed Shows the connection status with the inverter in the box at right Main
5. 2 3 2 Multi monitor This allows you to monitor the running status of the inverter s Monitoring all inverters on the network at glance in list format 1s also available LMut moto lol xl A AAA E quieren name RS48 Capacity Operation status Inverter model name Frequency command LE mE 1 55 FWD F15 3phase 200Y 60 00 Status monitorin C15 3phase 200Y 37 17 items 3 A Items whose status is to 5 be monitored for the 6 inverter listed in the i equipment name column 10 11 12 13 14 15 16 17 Selection Add modify status 20 monitoring items 4 b Selection Close 1 Adding deleting the listed items To add delete the listed items on this table open the dialog shown below by clicking Selection Selection of display item x Multi monitor display item EI 2 O O 2 o O gt TI I m Z O r O D o D NO To add an item to be listed in the table place a y mark in the box to the left of the item in the list Click the box again to remove the y mark Wl peration status 5tate of braking verter model name i Frequency command 2 Output frequency before slip compensation Output freauenculafter slip comoengation af F If your selection is complete click OK Note that any items without a v mark will not be listed in the table Caution This setting ig common to all the multi monitor Cancel 2 11 Inverter inform
6. Load rotation speed Line speed PID process command PID feedback value PID output value Output torque Input power DC link circuit voltage lt k KKK lM Analog input display e LIZ A AZ zr za k lt Operation status Y Applicable N Not applicable 2 32 2 3 Menu 2 3 5 2 How to recover Loader whose test run window cannot monitor inverter status Loader cannot automatically relink inverters when the following event occurs e Communications error between Loader and any inverter and the communication error dialog popped up and e The Cancel button is clicked to cancel the error and e Loader has been recovered from the error state In this case to recover Loader operation first open Device connection list and click Browse and check the current communications state x Equipment name RS485 address 4 1 1 Unknown IH 2 Unknown My Tl c 2 O Lt O gt o O ha TI DI m lt O r O o Q D ho Click Browse If the communications is alive for example as shown in the No 1 row of the figure below Loader is able to relink the inverter INV1 and restart monitoring the inverter to reflect its running status on the Monitor boxes in the Test run window Device connection list Conne cted IM Disconnected INV 2 2 Check that the communication link is alive Connected 2 33 AWARNING While operating the inverter fr
7. Shows current output Select rotational direction of the motor Select the inverter to auto tune the frequency of the inverter motor To specify auto tuning you can select 0 Disabled 1 Tune R1 and X while the motor stops 2 Tune KRl X and Rated slip while the motor stops and No load current while the motor runs To determine rotational direction of the motor you can select Follow the local command Follows the terminal command inputs FWD REV terminals This is effective only if setting of the function code F02 is 1 External command FWD Run the motor forward This is effective only f Loader is enabled to run the inverter REV Run the motor reverse This s effective only f Loader is enabled to run the inverter Note Selecting FWD or REV forces you to choose 2 or 3 for the frequency run command in Test running See Section 2 3 5 Test running Auto tuning tab is not displayed with FRENIC Mini 2 26 2 3 Menu 2 3 4 3 Comparing the function codes To compare the function code data currently being edited with those set in the inverter click the Comparison tab in the Function code edit window Functiond File Information Compared with inverter Compares the function code data in editing on Loader with ones stored in Mew function code data and the function cade data af the inverter are compared the inverter lt lt lt lt O Compared with inverter Compared w
8. da File name Save as lype Function Data FNC L ancel y 6 Initializing the function code data stored in an inverter To initialize the function code data setup in the inverter currently selected click the Initialization button on the Function code edit window A dialog below will popup Click in the Function code combo box and select either one and click OK Function code initialization oy are about to initialize function code data in the inverter Select the function code to be initialized Function code HO3 1 Initialization factory setting value HU 321 Initialization factory setting value HO3 2 Initialization of motor parameter Cancel Note that 1 H03 I Initialization factory setting value initializes F E C P H J y and o codes by the factory defaults 2 H03 2 Initialization of motor parameter initializes P codes except P02 Motor capacity and P99 Select motor by the factory defaults 2 24 2 3 Menu 7 Printing the function code data list Click Function or Code group in the hierarchy tree on the left pane of the Function code edit tab to show function code code group of F E C P H J y o S M W X or Z To print a function code list click Print in File on the main menu of Loader top window or click the Print button at the bottom of the Function code edit window The Print dialog shown below will appear Prin
9. inverter and the personal computer Configures the connection with inverters T Hide this window at next start up Close Note When the quick access menu is not opened click the LB icon on the toolbar at the bottom of the main window and contains icons of the programs used in Loader to open the menu See the illustration below 1 16 1 4 3 1 1 4 Settings Before Starting FRENIC Loader2 Communications setup Click the Com set icon on the quick access menu to open the Communication setting dialog Select the desired communications parameters by clicking the down arrow of the combo box referring to the guides shown below Communication Setting Fort COM Baud rate Flow control RTS Retry times Time aut Retry times Select the number of times for retry upon failure of a transmission If a large number is selected the feas bility of successful transmission may be high Note that however it may take a long time to show failure of the transmission after retrying The recommended setting is one or more 13200 bpa 9 1 time 1 018 Connected check Timeout If no inverter responds within the time selected in the Timeout combo box the communications error dialog automatically opens The shorter timeout setting the faster the dialog will open Too short a timeout selection may result in a transmission error even if the transmission is successful due to too lengthy
10. screen it doesn t write it in the inverter Note Match capacity to the inverter before changing the voltage Select inverter No 11 1 INV 1 Close Note If the code data file content currently documented edited differs from the stored one Loader probably cannot show the function code stored in the inverter on the Function code edit window or write the function code data into the inverter while it is shown on the window In this case first write the data file stored in the PC into an inverter and reread it from the inverter for recovery 2 29 7 c 2 O Lt O o O gt TI U m Z O rm O Q Q D NO 2 3 5 Test running This feature allows you to test run the motor in Run forward or Run reverse while monitoring the running status of the selected inverter Select monitor item Setting frequency command Select what is to be displayed here from Enter or select the set frequency command to write it into the inverter frequency command current etc Click Apply to make it effective O terminal status Shows status of the programmable I O terminals T the inverter Indicating Tacl run SUN Operation status Shows FWD REV STOP and LEBE Alarm codes Seect montar lem Autput frequency Ceiore slip Sper aliuri s a us Jutput current Operation buttons Cornec ed Selecting monitor item Update the inverter info Switching frequency and Select the operation status information
11. Loader ine te tino an ae 1 7 cS MM i is PPP 1 7 132 S estie NE lt e ON MERE TU T 1 12 1 4 Settings Before Starting FRENIC Loader essin a a A aa ae ia i a a 1 14 1 4 1 Function codes setup in ie Ivete ri ee eh 1 14 142 Checking the COM portin the PG erede Elek 1 14 14 5 Sellmgs on Eae kE e e e On 1 16 LIEST GOommunicalons SOU ais 1 17 143 2 Connection Sel nissen 1 18 1 1 Features 1 1 Overview 1 1 1 Features e FRENIC Loader2 enables a PC to support remote operation of inverters either individually or together via the RS 485 communications port on the inverter e Simplified operation of Loader allows you to easily run stop the motor monitor operation status of the inverter and to manage and set the function code data for the inverter Real time trace allows you to monitor operation status of the inverters real time in a graph chart format with data lists and to save the monitored result in a file that is useful to analyze operation of a system configured with inverters 1 1 2 Loader functions The table below provides an overview of FRENIC Loader2 functions Function Overview Real time trace Shows operation status of inverters real time in graph chart format with data lists Multi monitor Lists the operation status of inverter s Operation Status Monitor Allows you to edit compare or set the function code data and edit the file information while viewing a list of them The function
12. Note 1 No of supported inverters Up to 31 Recommended cable IOBASE T cable with RJ 45 connectors compliant with EIA568 CPU Intel Pentium 200MHz with MMX or later Note 2 OS Microsoft Windows 2000 E Microsoft Windows XP 5 Memory 32 MB or more RAM 64 MB or more is aS recommended 2n Hard disk 5 MB or more free space E COM port RS 232C or USB Conversion to RS 485 S communications required to connect inverters Monitor resolution 800 x 600 or higher XGA 1024 x 768 16 bit color is recommended COM port OW COM2 COM3 COM4 COMS PC COM ports assigned COM6 COM7 COMS to Loader Transmission 38400 JEAN 9600 4800 and 2400 bps 19200 bps or more is rates recommended Less than 2 19200 bps is possible with FRENIC Minis 5 Character length Prefixed 2 Stop bit length Prefixed S Parity Prefixed E No of retries None or ff to 10 No of retry times before detecting communications error 100 ms 300 ms 500 ms IRQS 2 0 to 9 0 s or 10 0 to 60 0 s Timeout setting This setting should be longer than the response interval time set for the function code y99 To use FRENIC Loader for FRENIC Mini series of inverters an RS 485 communications card Option OPC C1S RS is required White writing on black background indicates the factory default Note 1 FRENIC Loader cannot be used with inverters that do not support SX protocol loader protocol
13. To specify what is the function code group you want to read the function code attributes first call up the Advanced dialog shown below by clicking Advanced at the bottom of the function code edit list window Then click Func code attributes in the dialog to open the Function code property dialog below next Place the v mark s in the head box es of the function code s you want to read the code s with its attribute s To do so for all function codes place the v mark in the head box of All function codes x Select Select the items to be displayed on the editing list En Eee Select the function code group from which data Ze default masimum minimum etc is to be read Frinter setup Set printer parameters for easy printing Function code property select the function code group that reads the function code property of inverter Cancel 2 21 7 c 2 O Lt O o O lo TI U m Z O J O Q Q D NO 2 How to change the function code data To change the function code data you need to manipulate it in one of two different ways depending on the property of the code as shown below 1 2 3 For function codes whose data is a numeric value such as frequency time or voltage double click the Range of setting column of the listed function code The Range of setting dialog will appear Enter a numeric value directly or select it by clicking the list box handles in the
14. an internal processing time of the inverter If Loader is managing a single inverter the recommended timeout is 2 seconds For 2 or more inverters it should be 2 multiplied by number of the inverters Port Select the PC s serial port connecting the RS232C RS 485 communications level converter See Section 1 4 2 Checking the COM port in the PC Baud rate The rate should be identical to that of the inverter The recommended rate is 19200 bps If the transmission between the PC and inverter 1s erratic due to noise or other factors however you will need to slow down the rate Flow control As Loader does not support flow control no setting is required Flow control refers to a system using the RS232C hardware control signal to switch send receive of RS 485 s gnals Refer to Section 1 2 4 1 Communications level converter for details Connected check This refers to a feature that monitors communication status between the inverters registered by the Device connection list and Loader To enable it click the check box If enabled the inverter automatically checks the communications and displays the status on the status bar of Loader top window When even only one of the registered inverters does not communicate normally the response time becomes very long if this function is enabled Remove any such inverter from the Device connection list After finishing the selection click OK to save your setti
15. code files listed and edited in the Function code edit window are one of the following Newly created Read data set in the inverter Read data stored in the PC Function code edit Displaying Shows the function codes by category all in groups F E Function codes C or etc those whose data settings differ from factory defaults those selected by the user to show communications codes results of comparison or searching result of the function codes Writing the Edits the function code data read from the inverter and changed data overwrites new function code data to the inverter Writing data Overwrites only the function code data changed from those changed from set in the inverter as factory defaults factory defaults Writing all Overwrites all data to the inverter unconditionally Help information Shows the meaning of function code data for each code on function codes Saving data Saves the function code data currently listed in the file Printing data Prints the list of function codes Initialization Initializes all function code data set in the inverter s managed by Loader or currently being edited by Loader Auto tuning motors Obtains motor parameters R X no load current I0 and Rated slip and save them in the inverter Comparison Compares the editing code data with those saved in the selected file or set in the selected inverter File information Displays and sets information such as model and comment
16. combo box functions in the window are given below Code group Lists the function codes by group Changed from Factory setting Lists the codes whose default data settings have been changed Except communications related codes Edited function codes in red Lists edited function codes not yet written into an inverter User definition Lists the codes selected by the user to list Comparison result Lists only comparison results with the function codes Setting data stored in the inverter or saved in Loader Select function code Search result Lists only results searched by the keyword in data listed in the conjunction with the function code name dropdown menu Function1 FXC E EN Function code edit Autp tunina Comparison File Information El Function Function code No setting value Range of setting setting value L lt F Data pratectian o ta 1 Frequency command 1 1 Voltag 0 li Foz Operation method F03 Maximum frequency 1 Yoltage input Terminal 12 0 to 10 DC Fo4 Base frequency Current input Terminal C1 4 ta 20mA DC Voltage input Terminal 12 and Current input Terminal C1 nn Rated voltage at base Meqency s yoltage input Terminal v2 0 to 10V DC F r Acceleration time 1 UPIDOMIN control FOS Deceleration time 1 0 00 to 3600 s FOS Torque boost 40 0 ta 20 0 96 F10 Electronic thermal select 1 to F11 Electranic thermal Level 0 00 to 20004 Ch F12 Electronic thermal Ther
17. for the latest 4 alarms of the inverter in this combo box z Operation Status Monitor B x Alarm reset Resets the alarm 1 0 monitor System monitor Alarm monitor Meter display currently occurs he latest alarm code Data when alarm occured Alarm history ALM hi st ory Latest alarm v last p mga dl L initialization 2 MN I li h 1 Output frequency 25 00 Hz 3rd last pu3 nitia zes the alarm Output current 7870 A o i history for the Output voltage 1003 V selected inverter abe Torgus Fr i o M requency comman i z Bih lest Operation status 0x521 acm Accumulated operation time 29 H 7th last Ha Accumulated operation number of times 35 time th last E ALM history iitisization DC link circuit voltage 285 v Temperature inside inverter 24 deg C atn last O Pri nt Pint Temperature of heat sink 20 degC _ 10th last Em Quick prints data A mu Ls E related to the alarm Save as Saves the alarm information in CSV format Connecting Gelect inverter No 18 INV y Close Selected inverter Select the inverter to be monitored 2 14 2 3 Menu 2 3 3 4 Meter display This display shows data such as output frequency of the inverter on the illustrated analog meters The hollow pointers indicate the peak values if the Peak hold is checked un Operation Status Monitor Of x 1 0 monitor System monitor Alarm monito
18. menu Tl 2 O Lt O gt o O ha TI JJ ITI Z O r O Q Q D DD Five menus File Menu Setup View and Help are active even if there is nothing displayed in the window and only Window will be active only if any window is opened in the top window These menus are equipped with various sub menus as explained in the succeeding Sections 2 2 through 2 6 Tool bar The tool bar is for enabling frequently used functions to be easily accessed For example to open a function code file stored in the PC from the toolbar just single click the La icon as opposed to the 2 actions Menu Open if you use the main menu instead Status bar Status bar shows the running status of Loader at all times Also to find out what an icon or menu means simply place the mouse cursor over it and a text explaining it will popup in left part of the status bar When Connected check is selected the box at the right end of the status bar shows the connection status with inverters at all times For details about Connected check refer to Chapter 1 Section 1 4 3 settings on Loader 2 1 2 2 File Contents of the pull down menu of File are given below 2 2 1 New Creates a new file of function code data Cis eee Selection tab for the inverter model m E Shows the model number s of available Create a new set of inverters el RTM data Function Real Time Trace O Icon for a file to be cre
19. the icon shown below may also be running To quit message manager right click on its icon in the task tray If you are unable to quit message manager by right clicking the icon you will need to shut down or log off Windows UU D o X D C o 5 O as JJ m Z O O D Q D Em N You can easily identify whether message manager Message manager icon is running or not by checking whether its icon is displayed in the task tray as shown here If you uninstall a previous version of Loader while message manager is running and install the new version of Loader it may not run properly that is it may no longer be able to recognize the inverters If this happens first remove the folder including its contents named FUJI Electric Shared in the file path as shown below and then reinstall Loader C Program Files Common Files Fuji Electric Shared In the file path shown above C represents the drive letter of the partition or hard disk where Windows is installed If Windows is installed on a different drive in your system replace C with the letter corresponding to that drive 1 7 Installation Both Message Manager and Loader Software should be installed in you computer system before using Loader software Message Manager Installation First copy self extractable MsgMgr Setup_E exe in your appropriate folder e g Desktop from the media such as CD ROM or by downloading from the Fuji Electric FA Components amp Sys
20. 00022220000000000000nn00nnnnn a a E 1 14 1 47 Function codes setup in tenyente aeo cote E bh ee t p ea t A 1 14 1 42 Checking the COM POR IA Te P ass een sacado 1 14 1 4 3 oetinds oH Loader rn ae eoo B aE ttn theater eed eise 1 16 14 31 COMMUNICATIONS Setup sia een 1 17 ENERO cu er ee nee ehe 1 18 Chapter 2 Functions of FRENIC Loader2 2 220220000000000n0nnnn nun eee 2 1 2 1 Top window of FRENIG Loaderz a eee 2 1 A el ee 2 2 DD NOW e Tc een 2 2 222 NEDI tas 2 2 A e 2 3 22A die 2 3 A ee EE 2 4 2 3 1 Real time trace Displaying running status of an inverter in waveforms uennennesnssnnennennnennennn nennen 2 4 2 Ou SUD WINGO O 2 5 IC MIG ASURING monlo m RS TER 2 5 221 Positioning graphs 2 stews rr 2 6 2 3 1 2 Chatel Configuration as em nem 2 6 2 3 1 3 Real time trace Advanced setup of analog Channels sees eee ee eee 2 7 2 3 1 4 Real time trace Advanced setup of digital channels sse sse 2 8 2 3 1 5 Real time trace Advanced setup of reconfirming the channel setup 2 10 2 3 1 6 Real time trace Other advanced settings sees 2 10 20 27 MUMMON secos caus stet aes san tuenda eus aatis tee obi waite Sete ere erden 2 11 A T Adding deleting the listed ters us oso eterna an aaa 2 11 23 39 SODE RATION MMO AN Ol re ee E lets eo rr 2 13 2 3 3 1 1 0 monitor Monitor for control input output signal status of the inverter 2 1
21. 1 Braking starting frequer 0 0 0 0 to 60 0 Hz y nana gt gt READ WRITE Factory set Func code set Func code info hitialaization Advanced Print Select inverter No 11 1 INV 1 Close No1 Connected A 2 5 2 Tile windows Tiles the windows opened on the Loader top window fy FRENIC Loader Test run File Menu Setup View Window Help DSHERAHRRIOERATRFCNHMMTRCSC a Test run Frequency reference Assign an input signal oy Apply Select monitor item Operation status Operation status STOP Output current lt 0 004 Output torque nns Switch of Freq reference Ope command D Freq Inverter Ope Inverter m Apply E Function Code group EES Protection 3 Enable Fcode Frequency Command 1 0 0 to 12 Disable L Ecode Operation Method 20to3 Disable Goode Maximum Frequency 1 60 0 250 to 400 0 Hz Disable Peode Base Frequency 1 500 250 to 400 0 Hz l Disable lc Rated Voltage at Base Frequency 1 200 0 80 to 240 Y 160 to 5I Disable 1 es Maximum Output Voltage 1 200 80 to 240 V 160 to 500 Disable y ycode Acceleration Time 1 6 00 0 00 to 3600 00 s 1 Enable Deceleration Time 1 6 00 0 00 to 3600 00 s Enable ocode te Tanman lA 1 an mov on Peu Con mba l 4 b READ WRITE Factory set Func code set Func code info hitialaizstion Advanced Print Select inverter no 1 1 INV 1 Close N
22. 2 3 Menu 2 3 5 1 How to setup the inverter and run the motor using Loader According to the commands you want to issue from Loader select either 1 Freq Loader Ope Inverter 2 Freq Inverter Ope Loader or 3 Freq Loader Ope Loader by clicking of the Switch of freq command Ope command combo box Refer to the table below for details Type of command issued from Loader Switching frequency and operation command sources 0 Freq Inverter Ope Inverter Factory defaults Frequency command from Loader Disabled Run buttons STOP FWD and REV on Loader Disabled Equivalent terminal command buttons X1 X2 X3 X4 X5 FWD and REV on Loader Disabled Freq command 1 Freq Loader Ope Inverter Enabled Disabled Disabled Ope command 2 Freq Inverter Ope Loader Disabled Enabled Enabled Freq command and Ope command 3 Freq Loader Ope Loader Enabled Enabled Enabled Note When the function code H30 Link function data is not 0 the inverter specifies its command source following the setting of H30 even if Loader selects the inverter as the source For example when H30 3 the command source remains at 3 even if Loader selects 0 Freq Inverter Ope Inverter 2 31 EI 2 O O 2 o O gt TI I TI Z O r O D o D NO How to issue the frequency and run command
23. 3 2 3 52 HO SUS MONIO eset iaces iicet etes ne er cual cn dicare icut ee ee 2 13 E e E MN idiom eene dte T cb EON 2 14 ZR ME esci NR TUR 2 15 1 How to setup information to be monitored esse eee eee eee 2 16 2 How to setup the advanced settings for analog meters eee eee eee 2 17 2 39 4 Selling function Code dala denen 2 18 2341 FUNGUO COS CCl e E PE 2 19 1 Read function code data stored in the Inverter sees eee eee 2 20 2 How to change the function code data sese 2 22 3 Writing the function code data into the inverter from Loader oocccccccnnccccncnnocononocennnncnonnnnos 2 23 4 Writing function codes in to inverters whose rated power inputs or capacities are different each Oil ebbe cu rA cte clc uc Id a E EIL MU DE t i 2 23 5 Saving Tunction code datam he Pi 2 24 6 Initializing the function code data stored in an Inverter sse sees 2 24 7 Printing the function code data ly dd as ta a 2 25 2 942 Autotuning motor parameters ooi ea 2 26 2 3 2 3 Comparing ihe funclioftCOG8S asus uon ee ae 2 27 2 3 4 4 Searching a function code by a character string eee 2 28 2 9 4 A A TT 2 29 A o Gae detect a T 2 30 2 3 5 1 How to setup the inverter and run the motor using Loader u 2 244s0444400RRnnnn nennen nennen nenn 2 31 2 3 5 2 How to recover Loader whose test run window cannot monitor inverter status 2 33 23 6 QUICK access MENU sense catus co eek dads ce rsen
24. D DE RE GND Termination Resister SW3 RJ 45 Connector Figure 1 2 Standard RS 485 Port and RJ 45 Connector Pin Assignment FRENIC Eco Multi RJ 45 Connector T5V TXD RXD i DERE L Termination Resister RJ 45 Connector Figure 1 3 Optional RS 485 Port and RJ 45 Connector Pin Assignment FRENIC Mini Table 1 1 RJ 45 Pin Assignments for FRENIC Mini Eco Multi Ass gnment for NN Vcc 5 V Using these pins will cause a short circuit between the Vcc and A EEE AA A pair of RS 485 communications lines DX Using these pins will cause a short circuit between the Vcc and ES Vee 5 V GND lines 1 2 Connecting inverters to aPC 1 2 4 Communications support devices Described below are the devices used to support RS 485 communications for FRENIC Loader2 and precautions for using them 1 Communications level converter Personal computers PC are not normally equipped with RS 485 communications port but with RS232C ports To connect inverters to a PC you will need to use an RS232C RS 485 communications level converter or a USB RS 485 communications converter For correct running of the communications facility to support FRENIC Mini series of inverters ensure that the converter to be used satisfies the requirements listed below The USB RS 485 converter should be a product that is compatible with the conventional COM port by emulation of a virtual COM port device driver Hequirements for th
25. Inverter Support Software FRENIC Loader2 Instruction Manual INR SIA7 1185 E Copyright 2007 Fuji Electric FA Components amp Systems Co Ltd No part of this publication may be reproduced or copied without prior written permission from Fuji Electric FA Components amp Systems Co Ltd All products and company names mentioned in this manual are trademarks or registered trademarks of their respective holders The information contained herein is subject to change without prior notice for improvement Preface Thank you for using FRENIC Loader This manual provides all the information you will need on Fuji s inverter support utility tool FRENIC Loader2 and the related communication protocols and devices supporting its operations Read this manual carefully for correct use of Loader This manual however does not contain information on the RS 485 communications card option for FRENIC Mini or the FRENIC Mini Eco Multi series of inverters For details on these products refer to the publications listed below The table below lists other material related to the use of the FRENIC Mini Eco Multi Read them in conjunction with technical documents related to Fuji s inverters User s Manuals and Instruction Manuals RS 485 Communication User s Manual MEH448 FRENIC Mini User s Manual MEH446 FRENIC Mini Instruction Manual INR S147 0791 E RS 485 Communications Card OPC C1 RS Installation Manual INR SI47 0773 FRENIC Eco USER S MAN
26. M amp LPT 9 Communications Port COMI E A Communications Pork COM2 oo Printer Port LPT1 7 USB Serial Port COMB An example at left shows you that COM3 is assigned to Yd Sound video and game controllers SE Systemie the USB Serial Port and the port is working properly H Universal Serial Bus controllers 1 15 1 4 3 Settings on Loader You cannot run Loader unless the installation procedure detailed in Section 1 3 1 has been successfully completed If it is successfully installed you can find FRENIC Loader in Program of the Start menu on the task bar of Windows Use the following path to locate Loader Start gt Program FRENIC Loader2 Click FRENIC Loader2 Start in the FRENIC Loader menu to start Loader Accessories Atheros Documents f Startup C Programs Internet Explorer Settings Qutlook Express Search y A Windows Media Player Message Manager Deo FRENIC Loader Fr FRENIC Loader Start T EM FRENIC Loader Uninstall Log Off administrator Shut Down If Loader starts successfully the Quick access Menu as shown below appears first This menu contains the 9 quick start icons for the programs contained in FRENIC Loader2 To start a program simply click its icon Details of the programs are shown described in Chapter 2 When using Loader for the first time or after having changed the supporting inverter or the model you will need to configure the operating environment as follows To
27. NIG Loader rH me 3 2 3 1 Troubleshooting 3 1 Troubleshooting If Loader malfunctions or there are any other problems in its operations follow the steps listed in the troubleshooting chart shown below Communication failed Timeout error The inverters are connected to the PC correctly Yes Is a host device other than a PC connected No Are the terminators inserted correctly Yes Does the cable of the PC and the communications level converter meet specifications Yes Is configuration of the communications level converter correct Yes Is current noise suppression effective enough Yes Are any COM ports of the PC free Yes Is the COM port number configured in the loader correctly Yes Is the communications setup the same as the inverter Yes Is the station address setup correctly for all the inverters Yes Yes No Response is slow for Display or Write All Connect the inverter TET Sp Set it at 19200 bps speed 19200 bps correctly Yes Are all station addresses assigned Disconnect the device correctly Redo the environment setup Yes Disable connection of the inverter that is not powered on using the environment setup Or try to turn the power on Insert the terminators correctly Are all the inverters connected to the network powered on Use a cable
28. OS Motor Rated current H4z Main circuit capacitar lifetime H43 Cooling Fan accumulated operatio H47 Main circuit capacitar initial value HAD am amikar an PC hasard acci ini ilz To exit this window click Close 2 27 2 3 4 4 Searching a function code by a character string Click Search in Edit on the main menu of the Loader top window while the Function code edit window is active The Search dialog shown below will appear Input the character string to search curent Cancel Function El Function E Gode group Change Factory sel i Contents of change E User definition i User definition 1 User definition 2 User definition 3 B Code for communice Comparison result Search result READ BEAD WRITE Enter the function code you want to search by a character string in the Input the character string to search box current in an example at left and click OK If the function code including the string is found Loader automatically opens the Function code edit tab whose hierarchy tree including the searched function code in its left pane points the Search result that is shown in the right pane If you enter an invalid character string nothing is shown in the right pane as Search result Current Limiter Mode selection Current Limiter Level Overload Early Warning Current Detect Overload Early Warning Current Detect Current Detection 2 Level Current Detect
29. This allows you to check the inverter ROM version model name currently setup information and maintenance information of the selected inverter Operation Status Monitor 3 B x 1 0 monitor System monitor Alarm monitor Meter display ROM Ver Existing setup Main control CPU 300 Mode Motor control Ba E ide Frequency order Voltage input 12 O to 10Wdc Option 1 fo Parameter set 1 CS ES EN 3 o 7 2 u Matar selection hid a u Option 3 ES Upton 4 a Type IMs WA A FANS 5F15 2 Motor output kw HP Maintenance information Accumulated operation time h EN Main capacitors gt 33 4 Accumulated time of PC board mounted jo Max RMS current 4 15 04 Accumulated operation time of cooling fan E Highest TMP inside INV deg C Accumulated operation number of times I Highest TMP of heat sink deg C jo Accumulated of electric energy 1 085 Accumulated of electric energy data ooo Selected inverter MI Select the inverter to be monitored Connecting Select inverter No 1 1 INV1 v Close 2 13 Tl 2 O Lt O gt o O ha TI JJ m lt O rm O o Q D ho 2 3 3 3 Alarm monitor The alarm monitor shows the alarm status of the selected inverter In this window you can check the details of the alarm currently occurs and related information Select the alarm record to be shown Select the alarm record
30. UAL MEH456 FRENIC Eco Instruction Manual INR S147 0882 E FRENIC Multi USER S MANUAL MEH457 FRENIC Multi Instruction Manual INR SI47 1094 E B Safety Precautions Read this manual thoroughly before proceeding with installation connections wiring or operation Ensure you have sound knowledge of the device and software and have familiarized yourself with all safety information and precautions before proceeding to operate the inverter via FRENIC Loader2 Safety precautions are classified into the following two categories in this manual N W ARN N G Failure to heed the information indicated by this symbol may result in death or serious injury A C AUTI O N Failure to heed the information indicated by this symbol may result in minor or light injury and or substantial property damage Wiring and Connection of Cables AWARNING e Be sure to perform all wiring and cable connections after turning off the power to the inverters and all related devices Risk of electric shock if this warning is not heeded ACAUTION e Do not connect an RS 485 communications cable to the RS232C serial COM port without using an RS232C RS 485 communications level converter An accident could occur if this warning is not heeded f you connect an RS 485 communications cable to the RS 485 ports ensure the pin assignment of device port has been performed correctly For details refer to Chapter 1 Section 1 2 Connecting inverters to a PC An a
31. ane to call up the dialog below Advanced settings of the Meter display x Meter Meter Minimum jo kdinimum jo Maximum DU Maximum UU E Decimal places of E ES Decimal places of jo eal the display pz the display E Decimal places of jo Decimal places of 2 the range the range v Peak hold Peak hold Red Zone eo 1 100 Red Zone 30 x 1 100 E Cancel Peak hold Red zone Meter2 Meter Frequency comma Output frequency before slip EI 2 O O 2 o O gt TI I m Z O r O D o D NO Frequency reference Output frequency before slip Minimum value Current value Maximum value e Minimum value Specify the minimum value at the low end point of the meter scale e Maximum value Specify the maximum value at the high end point of the meter scale e Decimalin numeric Specify No of decimal places for the current and peak hold display Digital display precision e Meter scale index Specify No of decimal places for the analog meter index e Peak hold Enable disable the peak hold that makes the meter hold the measured peak value e Red zone Specify the red colored scale ratio to the meter full scale 2 17 2 3 4 Setting function code data Select one from Function code edit Comparison and File information Within these facilities you can select any of the following 3 items 1 Creating a new function code file 2 Function c
32. ated Shows the icon for the new function code data file OK EN EN _ Cancel Executes selection becomes active if any file is selected You can open a function code data file that Loader has by default in the function code edit list format This feature allows you to edit function codes even if the communications link between the inverter and Loader 2 2 2 Open Opens existing function code data files saved in the PC and a window to edit the file Open eee 21x Look in y DATA TTE Look in Selects folder location of the file sa Function FAC laa RMonitor1 RTM File name Shows the name of selected file You can also type a new file name Open Click to open the file File name en Files of type IL NU PC loader fies _ Cancel Selects the type extension of file To show all the files select ALL PC loader files Extension of files FNC Function code data file RTM Real time trace data file 2 2 2 2 File 2 2 3 Print Setup Specifies the available printer paper size print orientation and other features needed to print the data Name Printer il Selects the available printer Name Properties Properties Status Opens the detailed settings dialog of the Type printer Where Comment Network Faper Orientation Selects a network printer Size A4 210 x 297 mm Portrait C Landscape Network EE Completes your printer setup Source Au
33. ation displayable is listed below For For For Inverter information FRENIC Mini FRENIC Eco FRENIC Multi inverters inverters inverters Empenmm O yo mamades HT omiy S Operation status Output current lt lt Y Applicable N Not applicable 2 3 Menu 2 3 3 Operation monitor This feature allows you to monitor information of the inverters in running in the list format 2 3 3 1 1 0 monitor Monitor for control input output signal status of the inverter This feature monitors the ON OFF status of the programmable input terminals and the transistor and mechanical relay contact outputs of the selected inverter uu Operation Status Monitor ni xj Assign an input signal x Mutistepfregselection 551 fOpen Q x2 Coasttostopcommand BXJ Open x AlamresetiRST ipen O xs Tircommandt HA O xs Remotefocal LOC Epen BEEN x MENSEM XB R xg EE O pwp Forward operation command FWD REV Reverse operation command REV Assign an output signal z 2 a D qi 88 ormall Q y Inverter running RUN Open Q Y2 Frequency equivalence signal FAR Open Y3 Fiegeencyleveldetection FDT 1 Imm CR v5 Busan terminal for 52X Open 3n Alarm relay output ALM Open Ls Selected inverter Select the inverter to be SOLU eal Selectinverter No 1 1 nv lt Close B one c 39 1844 2 3 3 2 System monitor
34. cable N Not applicable Select signal block digital signal output terminals Listed below shows information that can be real time traced for the FRENIC Mini Eco Multi series of inverters T output terminals For FRENIC Mini For FRENIC Eco For FRENIC Multi YSA C Relay 30A B C Relay Y Applicable N Not applicable Styling trace lines You can style the digital signal trace line for the selected channel as well as that for the analog ones For details refer to Section 2 3 1 3 Real time trace Advanced settings for analog channels 2 9 1 c 2 O O 2 o O gt TI JJ TI Z O r O D o D S NO 2 3 1 5 Real time trace Advanced setup of reconfirming the channel setup The window below allows you to reconfirm your real time trace channel setup To make your setting effective press OK to cancel it press Cancel 4 setup of details of real time trace EA 2 3 1 6 Real time trace Other advanced settings The window below allows you to customize your real time trace waveform configuration in details Other functions except for Grid lines Style are not supported and are reserved for future use 4 setup of details of real time trace Set startin times cleats S E Stari at suecified time Tire Trace count from a trato ETE poomi 125 Specify Grid line style Refer to Styling trace lines in 2 3 1 3 for styling method 2 10 2 3 Menu
35. ccident or mechanical failure could occur if this warning is not heeded Operation AWARNING e f you have reset the alarm while any run commands is turned on the inverter may cause the motor to run unexpectedly An accident or injury could occur if this warning is not heeded Summary of Contents mild X ETE I I IET i E Sarety Preca tiohs a nie i Summary of COMENS et eee eee ee ee li Chapter 1 Before Using FRENIC Loader 2 eeeeeee eere eene nennen nnn nns 1 1 Te QO CIV W R re 1 1 A A Te UE ec CC ae mes etic ae c ER PETUNT RE 1 1 AA m m 1 1 USES iini DEP P 1 2 12 SOMMECUIMG IV SO a rm 1 2 1 2 1 Configuring an RS 485 communications network eee eee eee eee 1 2 1 22 NEXample OF NETWORKING en dd M 1 3 1 2 3 Pin assignment for RS 485 communications DOT eee eee eee ee 1 4 1 2 4 Communications support devices oooonnnccnncccccnnnnccnnnnnnnnonnnnnnonononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnneninnnnnnns 1 5 1 Communications level Converter eee eee ee eee 1 5 2 Requirements for the cable eee eee eee 1 6 A IU SAGO ACAD a een re m 1 6 4 RS 485 communications card Option for FRENIC Mini eese 1 6 1 2 5 Nose SUDDICSS onen een nein ein 1 6 1 2 Installation of FRENIE Loader 2 a2 a DEE BEER EEE DEE 1 7 A nee ee ee ee 1 7 1 32 Uninstallng Loader ante ee ae es 1 12 1 4 Settings Before Starting FRENIC Loader u2uu
36. d data that has not been written into the inverter is shown in blue on the list Note lf the selected data differs from the factory default it will be marked with an asterisk in the first column of the list 2 22 2 3 Menu 3 Writing the function code data into the inverter from Loader To write function code data in to the inverter click Write at the bottom left of the Function code edit list window Options in writing function code data into inverter Do vau want to write function code data inta the inverter E Select the function code to write into the inverter Cancel Write only the function code data that has been edited shown in red C write only the function code data that has been changed from the default marked write all function code data F code thru o code After writing read out the function code data from the inverter 4 Writing function codes in to inverters whose rated power inputs or capacities are different each other Note It is impossible for the inverters whose rated power inputs are different each other to write the identical data of function code with the data copy attribute of 1 Further also impossible for the inverters whose rated power inputs or capacities are different each other to write the identical data of function code with the data copy attribute 1s 2 7 c 2 O Lt O o O lo TI U m Z O J O Q Q D NO For function code
37. dialog x 4 LCS i 60 0 Function code No FOS E Cancel For function codes whose data specifies the inverter function for example F00 1 Protect data 01 1 Frequency setting by voltage input 02 0 Run stop by keypad click the Setting value column of the listed function code A combo box will appear Click to show the data you can select in the dropdown menu setting value Range af setting Factory setting value Data ct u Oto 1 U 1 Voltag gt a 0 KEYPAD operation Up ar Down Key 1 Voltage input Terminal 12 0 to 104 DC 1 2 Current input Terminal C1 4 ta 20m DE 3 Voltage input Terminal 17 and Current input Terminal C1 D Voltage input Terminal v7 0 to 1 UV DC T UPIDOWRN control In the Function code edit window clicking the Func Code info button or double clicking the function code name on the function code row calls up a popup text below which gives you more detail information of the function code Furthermore just clicking another row switches contents of the text for the new function code while this text 1s shown Function code information x F 1 Frequency command 1 Establishment range Dto KEYPAD operation Up or Down key Voltage input Terminal 12 0 to 10 DC Current input Terminal C1 4 to 0mA DC Voltage input Terminal 12 and Current input Terminal C1 Voltage input Terminal V2 0 to 10 DC LUIP IDOVVH control S Note Selecte
38. e figure below Refer to the RS 485 Communication Users Manual MEH448 Chapter 2 Section 2 2 4 Noise suppression for details Adding inductance components To suppress or eliminate noise for keeping the network in high noise immunity level insert inductance components such as choke coils in the signal lines or pass the RS 485 communications cable through a ferrite core ring or wind it around by 2 or 3 turns to keep the impedance of the signal lines high Ferrite core RS485 communications cable TRD 4 DX Master Inverter TRD d I DX Pass through or wind the cable by 2 or 3 turns Figure 1 5 Adding an inductance component 1 6 1 3 Installation of FRENIC Loader 1 3 Installation of FRENIC Loader2 1 3 1 Installation Getting started Ensure the operating environment meets the following conditions before installing FRENIC Loader2 Windows operating system FRENIC Loader2 runs on Microsoft Windows 2000 or XP Free space on the hard disk 5 MB or more free space should be available on your hard disk Terminating other applications Exit all the running applications before installation of Loader Uninstalling previous versions If a previous version of Loader has been installed on your PC you will need to uninstall it Note You should quit the message manager prior to uninstalling any previous version of Loader If any previous version of Loader is running the program of Message manager
39. e recommended communications level converter Send receive switching Auto switching by monitoring of send receive data status at the PC RS 232C Electric isolation Electrically isolated with the RS 485 port Fail safe Fail safe facility Other requirements Superior noise immunity UU D o D C e J O JJ m Z O ES O Q D N The fail safe facility refers to a feature that ensures the output circuit of RS 485 receiver High logical value 0 even if the receiver input circuit of RS 485 is opened or short circuited or all the driver circuits of RS 485 are inactive Refer to the circuit diagram shown below Recommended converters KS 485PTI RS232C RS 485 communications level converter USB 485I RJ45 T4P USB RS 485 interface converter Supplied by SYSTEM SACOM Corporation Send receive switching system The RS 485 communications system of FRENIC Mini Eco Multi acts in half duplex mode 2 wire so the converter must feature a send receive switching circuitry Generally the switching system may be either one of the following 1 Auto switching by monitoring of send receive data 2 Switching by RS 232C control signal of RTS or DTR hardware flow control system Driver D Driver A A 3 HO O gt DX T L O Driver Send Receive enable switch Receiver output ED Receiver output e Receiver Receiver enable enable Receiver Receiver poo Do lt D Oo Os lt D
40. eeded If you connect an RS 485 communications cable to the RS 485 ports ensure the pin assignment of device port has been performed correctly For details refer to Section 1 2 3 Pin assignment for RS 485 communications port An accident or mechanical failure could occur if this warning is not heeded Note 1 To minimize the effects of noise separate the signal lines from the power lines Refer to u Subsection 1 2 5 Noise suppression 2 You cannot use FRENIC Loader and other hosting equipment such as a PLC or an additional PC concurrently To use Loader disconnect the cables of any such equipment from the RS 485 port on the inverter 3 Assign different station addresses to each of the inverters connected 1 2 1 2 Connecting inverters to aPC 1 2 2 Example of networking The block diagram shown below is of a configuration example for FRENIC Loader using a multi drop adapter and RS 485 communications network Multi drop network using RJ 45 connectors RS485 Multi drop FRENIC Eco RS232C RS485 Adapter Communication Level Converter H EJ Termination Termination Resister Resister SW3 OF 100 120 ohm ON RJ 45 Connector RE465 Communications Card Option Termination E K Resister SW1 OF FE E R i Z UU D o D C o 5 O a JJ m Z O E O D Q D N PC running FRENIC Loader2 RJ 45 FRENIC Multi jj Connector i E a T Termination pat ic Resister SW3 ON RJ 45 Connec
41. g At that time the cursor is on the latest sampling point while it disappears 2 3 1 1 Sub windows 1 Measuring monitor Each box in this pane shows the measured data in numeric format at the point where the cursor is on the waveform traced channel m c gt O O gt o O gt Real time trace ae T1 Position graphs Status m Save As Copy Oms 19800 ms Measuring monitor Stop l m umm 8800 Z Frequency command Monitor O FH 1 60 00 HZ bU UU ot o Frequency command Q Output frequency so Q 41 07 z CH 2 CH1 O D Inz E i N Output t Output f utput frequency S 2 CH 3 D PWD terminal Output current CH 0 ON Hz ia ag 20 00 A1 terminal e galls FWD terminai am OFF Y1 terminal ala IPM CH3 0 m x1 terminal A 1 gt Y2 terminal amp _ CH4 OFF In terminal 30Ry terminal Ep c CH5 OFF v2 terminal 1 T um CH6 Q CH 8 1 Start stop monitoring 30Ry terminal CH 0 START STOP Advanced i IL CH8 O D Oms 4000ms 1 2000ms 16000ms y 2 5 2 Positioning graphs Use the function in this pane to position the graph in each real time monitor channel Select Channel Select the channel to position the graph at the place you want Position graphs Position 2 diem cua Position the graph at the place you want for the selected channel Anne Amplitude Position jo a
42. initiate operating environment configuration click icon either the Com set or Connect icon on the quick access menu shown above to open the Communication setting dialog or Device connection list window respectively LB Quick access Menu FRENIS Loader is a utility tool that allows vou to set up run control and monitor the FRENIG series of inverters via a personal computer Glick the icon corresponding to the function you want to perform Doine so allows vou Test run Ta view the status of the inverter and to contral run the inverter through Loader Function code To setup edit compare 1 transfer or initialize function cades Real time trace To eraphically view the running status of the inverter in real time AT Operation monitor To open L O monitor system monitor alarm monitor and analog E S metering uU 10 uU 10 t E Opr Monitor Multi monitor To monitor the running status Histrical tracing The historical tracing of the previously registered inverters on the svstem LED screen ls indicated MIt Monitor Communication setting To configure Option Ta run anather program through communications environment between the inverter and the personal computer Loader Configures RS 48 communications Exit To save changed files and exit the Connection setting To configure icati i utility communications environment between the
43. ion 2 Timer Output Current Fluctuation Damping Gi Output Current Fluctuation Damping Gi Overload Stop Function Current limiter Effective Output Current Effective Output Current on Alarm Input Terminal Current on C1 pus Inverter Rated Current Output Current Input Terminal Current on C1 Position Control Current position pulse Position Control Current position pulse Maximum Effective Current Value 2 28 Uta 20 to 200 0 00 0 07 to 100 00 4 0 01 to 600 00 gt 0 00 0 01 to 100 00 4 0 01 to 600 00 lt 0 00 to 0 40 0 00 to 0 40 50 0 to 150 0 0 00 to 399 99 0 00 to 399 99 O ta 32767 0 00 to 9999 00 4 0 00 to 9999 00 4 0 0 to 30 0 m 999 IxS3E7 to 999 Dx O 000004 to 9999 10x27 0 00 to 9999 00 4 Factory set Func code set Func code into Initialaizatian Advanced Print Select inverter No 1 t Inv 1 Close 2 3 Menu 2 3 4 5 File information This feature allows you to document out contents of the file to be stored in the PC and to edit descriptions to identify the file in the Comment box Function Property Comment File name Function Model EIS Reeion spec AASIA y Voltage 3phase 400 Capacity 55 Read date 2007 01 06 15 34 02 Current definition file fnc x 2 0800 csv Change Definition file saved Note Even if the Region spec the voltage and capacity are changed on this
44. ith file Go Run the comparing program 2 Function Function code edit Auto tuning Comparison File Information Compared with inverter Compared tt Compares with file Compares the function code data in Mew function code data and the function code data stored in the file are compared editing on Loader with ones stored in Filename the file of the PC Browse Browse Browses the directory of the file Before stating comparison click of the Select inverter combo box at the bottom of the Function code edit window to show all inverters available in the dropdown menu and select one 7 c 2 O Lt O o O le TI U m Z O rm O Q Q D NO Loader lists the comparison result which includes only those function code data that differ each other in the Comparison window shown below Comparison X How to edit the function code data listed on the Comparison was completed There is a difference in 118 data entries Comparis on window Data during editing Function Applicable comparative data 5 5F15 2J Click the Comparison result row on the left pane of the Function code edit window to show the function code listed on the Comparison window A nO editing code data F R Operation method rjr ccce en amend To update the data to be compared while this FOS Deceleration time 1 EDT 1 terminal function Select window 1s active click Re compare 205 Multistep frequency setting 1 FEM P
45. l Set a multiplier to magnify the waveform amplitude on the selected channel Amplitude f Scale Specify the measuring scale for the selected monitor channel Full scale is at 1000 This feature is only applicable to the analog channel Reset Graph Position Restore the settings in Position Amplitude and Scale for the factory Scale f Zu 1000 Rezet positioning defaults Style line Style line Timeframe per window Specify the trace line style on the selected channel Timeframe per window Specify the timeframe per waveform monitor window in seconds Background Color Select the background color of the waveform monitor Js 7 Background color 2 3 1 2 Channel configuration This feature allows you to configure the real time monitor window for the analog and digital channels Refer to Section 2 3 1 3 or related subsequent sections for the advanced setup for trace channels Advanced setup of real time trace 3 x Configuration Cht cn2 cha ch4 cos tn amp ch Che Channel check Other Digital C Disabled 1 8 Analog igitar C O Disabled 1 D3 Ie C 4 C 5 C EB Analog Digital Ca O Disabled 1 L i fond C5 C E s Analog Digital W DME O Disabled 1 Gore i 13 C 4 Oe Ge OF 9s wed am 2 6 2 3 Menu 2 3 1 3 Real time trace Advanced setup of analog channels This window s for advanced setup of the analog monitor channels Channel 1 to Channel 4 Detai
46. line to show information related to Loader and usually located at the bottom of the Loader window See above figure 2 36 2 5 Window 2 5 Window Specifies how to display the Loader windows on the Loader top window This facility becomes active only if any window is opened on the top window 2 5 1 Cascade windows Cascades the windows opened on the Loader top window You can call an inactive window up by clicking its title bar fy FRENIC Loader Function n xj File Menu Setup Edit View Window Y casa Al Es E Function E Code group UU Pu Protection Po Frequency Command 1 0 0 to 12 Operation Method 2 0 to 2 Maximum Frequency 1 60 0 25 0 to 400 0 Hz Base Frequency 1 50 0 25 0 to 400 0 Hz Rated Voltage at Base Frequency 1 200 0 80 to 240 Y 160 to 5I Maximum Output Voltage 1 200 80 to 240 V 160 to 500 Acceleration Time 1 6 00 0 00 to 3600 00 s Deceleration Time 1 6 00 0 00 to 3600 00 s Change Factory Torque Boost 1 49 0 0 to 20 0 Contents of chan Electronic Thermal Overload Protect M 11t02 B User definition Electronic Thermal Overload Protect M 2250 0 00 0 01 to 100 00 A User definitio Electronic Thermal Overload Protect M 50 05 to 75 0 min initi Restart after Momentary Power Failure 10t05 o User definitio Frequency Limiter High 70 0 0 0 to 400 0 Hz E Code for commur Frequency Limiter Low 0 0 0 0 to 400 0 Hz 5 code Bias Frequency command 1 0 00 100 00 to 100 00 cone DO Braking
47. ls follow Advanced setup of real time trace x Configuration Ch ch2 cn3 chs cos loe ch Ch8 Channel check Other Select inverter No 1 1 INV1 e r Channel Disabled Waveform Manual filtering Analog Select Frequency command y Style line Select signal block Listed below shows information that can be real time traced for the FRENIC Mini Eco Multi series of inverters f For FRENIC Mini For FRENIC Eco For FRENIC Multi Inverter information inverters inverters inverters Frequency command Tl 2 O O z o O h TI JJ m Z O r O D Q D N n n Output frequency before slip compensation Output frequency after slip compensation Output current Output voltage Motor speed Rotation speed Load shaft speed Load rotation speed Line speed PID process command PID feedback value PID output value Output torque Input power Motor output power Load factor DC link circuit voltage Temperature inside inverter Heat sink temperature Terminal 12 input voltage e o NP NNNM lt lt Terminal C1 input voltage Z K lt lt 12I1 lt 12 2 lt Z al KKK KI 2 KI lt lt a Terminal V2 input voltage Y Applicable N Not applicable 2 1 Styling trace lines The dialogs belo
48. mal time 0 0 5 to 75 0 min ange Factory j Contents of ehar F14 Restart mode after momentary po ta5 User definition F15 Frequency limiter High 0 0 to 120 0 Hz User definition F16 Frequency limiter Function code informatio j User definition F1 B Bais for FOV FU 1 Frequency command 1 User definition F20 DC brake Starting E Code for cammur F21 DC brake Brakine en Bees wu d ka operation Up or Down iE DC brake Brakint 4 voltage input Terminal 12 0 to 10V DC F23 Starting frequency 12 Current input Terminal C1 4 to 20mA DC F25 Stop frequency Voltage input Terminal 12 and Current input Terminal C1 F2B5 Motor sound Car 5 Voltage input Terminal V2 0 to 10 DC F27 Motor sound Sou UP DOWRM control Comparison resul F29 FMA terminal Sel Search result F3 FMA terminal OU Select inverter No 1E 1 INS Close Read Reread the data from the inverter selected at Select inverter Write Writes data saved in Loader into the inverter selected at Select inverter Factory defaults Reset the selected function code to the factory default Function code data Show data set in the selected function code in the window Function code information Show information of the selected function code in the window Initialization Initialize the data set in the inverter selected at Select inverter Advanced Calls up the Advanced setting dialog for Display items Function code attribute a
49. nd Print setting Print setting Select the page setup or easy print format Select Select the inverter inverter to which the data is to be sent Close Close the Function code edit window 2 19 EI 2 O O 2 o O gt TI I m Z O r O D o D NO 1 Read function code data stored in the inverter How to read out the function code from an inverter first time after Loader started Click the Func Code icon on Quick access Menu to call up the Editing data dialog below Select Read from the Inverter and click OK in the dialog Editine data Data editine selection Ginen ac ps Madel C15 L Read from the file Function code property Select inverter No 1E 1 INV 1 Cancel How to update the function code data already read from the inverter Clicking the Read button on the function code edit list window calls up the dialog below Clicking OK starts rereading the function code data from the inverter Read out function code data q X Do vau want to read out function code data from the inverter Read also function code attributes Cancel 2 20 2 3 Menu How to read out the function code with its attribute If you place the v mark in the head box of Read also function code attributes in the dialog above Loader reads the function code data altogether its default setting minimum value maximum value and other attributes from the inverter
50. ngs and exit Communication setting UU D o D C o 5 O as JJ m Z O O D Q D N 1 4 3 2 Connection setup Click the Connect icon on the left row of the Quick access Menu The Device connection list window pops up as shown below Or click Setup on the menu bar to display the pull down menu In this pull down menu click Connection Setup to open the Device connection list window shown below The window lists the inverters available for the RS 485 communications network in the Equipment name column and its station address in the RS 485 address column row by row Click to select the row listing the inverter you want to modify or add to the network and click Advanced or double click the row Then the Advanced dialog shown below will appear x Selection of inverters to be monitored To make an inverter enable to be monitored Equipment name RS405 address 4 WEIT INA 1 put a v mark in the box located at the left 2 Unknown IN 2 end column of the list Following buttons allow you to perform advanced settings Browse Use this to check whether a link between Loader and the inverter 1s established The result will be listed in the communications Status column 13 4 2 Delete B Delete DK Cancel Ad d _ Browse Debe ok Cancel_ Advanced Use this to disable the inverter listed 1n the table for being monitored This allows you xj to hide the inverter beyond Loader monito
51. ninstall it FRENIG Loader 1 3 Installation of FRENIC Loader Before uninstalling Message Manager Before uninstalling Massage Manager ensure that Massage Manager is not running If it is running exit t completely before proceeding by right clicking Massage Manager icon on the task bar shown below Fishitsclick Exit Message Manager Note You should exit message manager before uninstalling the previous version of Loader Refer to Section 1 3 1 Installation for details Uninstalling Message Manager To call the Message Manager Uninstall program proceed as follows Start menu on the task bar of Windows Program Message Manager MessageManager Uninstall sud 5 Programs um Accessories LE Startup Documents F Internet Explorer Outlook Express Settings P Windows Media Player 4 Search Help Run Log Off administrator Once clicking here a confirmation dialog for un installation will appear To go ahead and uninstall Message Manager click Yes The program will run to uninstall it LETT UU D O C o a m JJ m lt C7 O D Q D aa N 1 4 Settings Before Starting FRENIC Loader2 1 4 1 Function codes setup in the inverter Listed below shows function codes of the inverter in conjunction with operation of FRENIC Loader2 Complete settings of data for the codes before networking the inverter with Loader 2400 bps 4800 bps
52. nu The Quick access Menu allows you to access the 9 most frequently used functions programs at a single click of the icon Quick access Menu Tl 2 O Lt O gt o O ha TI JJ ITI Z O r O Q Q D ho Note Historical trace is not supported by FRENIC Mini Eco Multi 2 3 7 Option Using this option you can open a file or program related or unrelated to Loader Name Enter or find name of an object a file or program to be opened Browse Open the dialog to browse for the location containing the file or program you want to open If you have typed in or chosen a file or a program name in the Name combo box click OK to open it 2 35 2 4 View Specifies how to configure the Loader top window features with show hide of the Toolbar and Status bar FRENIC Loader File Menu Setup view Window Help Deus toobar w Status Bar 2 4 1 Toolbar Toolbar is a line usually located the top of the Loader window which contains programs in cons and allows you to access the function program by single click T FRENIC Loader File Menu Setup View Window Help Da EAE 5 ES O 3S S s FC RT HT M M T OP CS C Main Toolbar Mouse pointing any icons on the tool and status bars will call up a popup text to explain its function Status bar Note Historical tracing HT is not supported by FRENIC Mini Eco Mult 2 4 2 Status bar Status bar is a
53. o change the selection click Back to return to the previous screen Confirm your selection If OK click Next to proceed UU D O D C o a m JJ m lt C7 u O D Q D N E ee E Install relel To abort the installation click Cancel MsgMer E InstallShield Wizard Setup Status V The installation progress bar appears To abort the installation click Cancel Iristallsirielel MseMer_E InstallShield Wizard After the installation is complete the screen at left InstallShield Wizard Complete will appear The InstallShield Wizard has successfully deils MseMer_E Click Finish to exit the wizard To exit the installation wizard click Finish 1 9 Loader software Installation First copy self extractable FRENIC Loader2 4302AE Setup exe in your appropriate folder e g Desktop from the media such as CD ROM or by downloading from the Fuji Electric FA Components amp Systems website To start the loader software installation click the FRENIC Loader2 4302AE Setup exe icon Felcome to the InstallShield Wizard for FRENIC Loader The InstallShieldR Wizard will install FRENIC Loader on your computer To continue click Next l To continue click Next FRENIC Loader2 InstallShield Wizard License Agreement Please read the following license agreement carefully Carefully read the license agreement Scroll up down the screen using the Page Up D
54. oader2 System Properties ajx mE Tiana ATT ser Profiles Advanced System Microsoft Windows 2000 5 00 2136 Service Pack 4 System Properties screen appears Click the Hardware tab You can also call up this screen by right clicking the My Computer icon on your desktop and clicking Properties Registered to sckikisk Fujlelectric FACH 5 51873 335 2457563 09795 Computer 86 Family 6 Model 8 Stepping b AT 4 amp T COMPATIBLE 260 592 KB RAM System Properties Tx UU D o D C o 5 O as JJ m Z O E O D Q D N The Hardware wizard helps vau install uninstall repair unplug eect and configure your hardware Hardware Wizard Device Manager m The Device Manager lists all the hardware devices installed an your computer Use the Device Manager to change the properties of any device Ober EET ee een Click Device Manager to check the device status Hardware Profiles Hardware profiles provide a way for you ta set up and store different hardware configurations Hardware Profiles E Device Manager Action view Click H to show details of Ports COM amp LPT Check the numeric n in COMn 5 x Fl Computer H E Disk drives H Display adapters 0 234 DVD CD ROM drives AS Floppy disk controllers H E Floppy disk drives H E IDE ATA ATAPI controllers H Keyboards H Mice and other pointing devices 5 Monitors 0 89 Network adapters Ports CO
55. ode file saved in the PC or 3 Function code data set in the inverter When your selection is complete click OK The Function code edit window shown in the succeeding section will be opened Editine data 2 Data editing selection t Ne Property Files Property Fles New Creates a new function code data file oe Select Property File corresponding to inverter ROM Model version when creating a new function code data file Read from theette Model When creating a new file specify the series or model of inverter here Read from the file Opens a function code data file saved in the PC Cancel Function code property Selects the function code group s read from the inverter Head tram the INV Function code propt select Inverter Ho 11 1 IN Selected inverter Select the inverter from which the function code is to be read Read from the INV Reads the function code data set in the inverter When you have selected New you can open the function code data file that is stored in Loader by default in the function code edit format See Section 2 3 4 1 This feature allows you to edit the function code data even if the communications link between an inverter and Loader is not established 2 18 2 3 Menu 2 3 4 1 Function code edit In this window you can list and edit the function codes while showing their data range and other attributes allowable to be set Descriptions for button and
56. olConnected 2 37 EI 2 O O z o O gt TI JJ m Z O Lr O D Q D NO 2 5 3 Tile vertically windows Tiles vertically the windows opened on the Loader top window FRENIC Loader Test run I lelx Eile Menu Setup View Window Help D a 3 X Gs I OE m FC RT HL M M T OP CS C a Test run Select monitor item Frequency reference Output frequency before slip 000 El Function uj B Code group Data Protection UN Frequency Command 1 Select monitor item Operation Method i Maximum Frequency 1 Operation status Operation status Basa Frequency 1 Output current E Rated Voltage at Base Fre E Maximum Output Voltage 1 Output torque Acceleration Time 1 Deceleration Time 1 Switch of Freq reference Ope com Change Factory set Torque Boost 1 Contents of change Electronic Thermal Overlo fo Freg Inverter Ope Inverter B User definition Electronic Thermal Overlos c User definition 1 Electronic Thermal Overloz User definition 2 Restart after Momentary P o User definition 3 Frequency Limiter High E Code for communica Frequency Limiter Low POP S code Bias Frequency command Update inverter information 1M code DC Braking 1 Braking sta W code DO Braking 1 Braking lev i oF DG Braking 1 Braking tim Select inverter No 1 1 INV 1 I Starting Frequency 1 e Comparison result Starting Fre 1 Hol Search result que o Stop Frequency Motor Sound Car
57. om the Test run window if Loader or OS freezes or is forced to quit the inverter s cannot be stopped In such case stop the inverter operation by doing one of the following 1 Prepare a separate emergency stop switch and use it to stop the inverter 2 Turn the power off to the inverter 3 Turn off the external run commands of the inverter and switch the command source from communications to the inverter by doing one of the following Turn off the terminal assigned to the LE command Set function code y99 Link support function to 0 using the keypad Set function code H30 Link function to 0 using the keypad IMPORTANT Even after stopping the inverter by one of the methods described above the inverter will still be holding the data of the function codes related to communications S05 frequency command S06 run command and y99 link support If you attempt to run it again in this state the inverter may run the motor unexpectedly For your safety reset the data of the function codes S05 S06 and y99 to 0 following the procedure below before restarting operation 1 Turn the power to the inverter off and then on again to clear the data set inside the inverter 2 First set data of the function code y99 to 0 using the keypad on the inverter and then restart Loader Display the Function code edit window and set the data of function codes S05 and S06 to o 2 34 2 3 Menu 2 3 6 Quick access me
58. own keys or the scroll bar as necessary to view the entire contents of the agreement If you agree click Yes to proceed Inistallrizled FRENIC Loader2 InstallShield Wizard Customer Information Please enter your information Enter User name and Company name Rere QC Company Namel Once done click Next to proceed Inztallo rite FRENIC Loader InstallShield Wizard Choose Destination Location Select folder where setup will install files IristallSirilele FRENIC Loader2 InstallShield Wizard Select Program Folder Please select a program folder Install rite FRENIC Loader2 InstallShield Wizard Inztall r zlel Start Copying Files Review settings before copying files A MS FRENIC Loader InstallShield Wizard Installs rite Setup Status 1 3 Installation of FRENIC Loader2 Select the installation folder A default folder has appeared To select a different folder click Browse Click Next to proceed Select the start menu folder that the shortcut to FRENIC Loader is to be added to Select from an existing folder in the list or create new one Once done click Next to proceed The screen confirming your selection appears If you want to change the selection click Back to return to the previous screen Confirm your selection If OK click Next to proceed To abort the installation click Cancel The installation
59. parameters of the motor and saves them as data of the function codes P06 A20 PO7 A21 P08 A22 P12 A26 This is very similar to the function code P04 or A18 Motor auto tuning Auto tuning is available for FENIC Eco Multi Specifying Motor selection M1 M2 Specifying the auto tuning Processing status Select the motor M1 M2 to be auto tuned Select the motor parameter to be Shows current status Fdr Eco Only M1 is available auto tuned of auto tuning in progress j Funstion EC x Mbtor tuning Select ned results DY Inactive v Function name Before After P06 No load current 485 Motbr Now doing PO SRI 6 48 POS XX 10 97 Mi x P12 Rated slip 180 Note Operating procedure Select the inverter to be tuned 2 Specify tuning operation Motor parameters 3 en the rotation direction of the motor uning will not start unless any run command is input fo the inverter 1 4 Upon completion the result of tuning will be displayed Disp lays the motor parameters stored in the target inverter m Rotation direction Motor parameter lumber of motor poles 4 poles Motor capacity 220 KW Motor rated current 920 A Motor See Auto tuning control Output frequenc C Auto tuning Start stop the auto tuning Local command C FWD Loader C REV Loader Select inverter No 1 uu Clase Output frequency Rotational direction Selected inverter
60. progress bar appears To abort the installation click Cancel UU D O C o a m JJ m lt C7 O D Q D aa M FRENIC Loader InstallShield Wizard After the installation is complete the screen at left will appear InstallShield Fizard Complete The InstallShield Wizard has successfully installed FRENIC Loader Click Finish to exit the wizard i To exit the installation wizard click Finish Pangal 1 3 2 Uninstalling Loader Before uninstalling FRENIC Loader2 Before uninstalling Loader ensure that Loader is not running If it is running exit it completely before proceeding Note You should exit message manager before uninstalling the previous version of Loader Refer to Section 1 3 1 Installation for details Uninstalling FRENIC Loader2 To call the FRENIC Loader2 Uninstall program proceed as follows Start menu on the task bar of Windows gt Program gt FRENIC Loader2 gt FRENIC Loader2 Uninstall Programs a Accessories a Atheros Documents K Fe Startup Internet Explorer Outlook Express Search K Windows Media Player Settings a Message Manager S FRENIC Loader FRENIC Loader2 Start dra fell FRENIC Loader Uninstall Help 2000 Prof Lag Off administrator R Shut Down uen Once clicking here a confirmation dialog for un installation will appear To go ahead and uninstall FRENIC Loader2 click Yes The program will run to u
61. r Meter display Meter Meter2 Frequency command Output frequency before slip Output frequency before slip Advanced Advanced Sets details of the Select inverter No 1L 1 INVI Close data format to be shown in the metes Select datato be shown Monitor START STOP for maximum The combo boxes to select Starts or stops monitoring the inverters minimum decimal the data to be shown on the points and etc analog meters 2 15 Tl c 2 O Lt O gt o O ha TI JJ m lt O r O o Q D ho 1 How to setup information to be monitored Click the button of the combo box at the bottom of meter panes select an item listed there Information you can display on the analog meter is listed below For FRENIC Mini For FRENIC Eco For FRENIC Multi Frequency command Frequency before slip compensation Frequency after slip compensation Output current Output voltage Motor speed Rotation speed Load shaft speed Load rotation speed Line speed PID process command PID feedback value PID output value Output torque Input power Motor output power Load factor DC link circuit voltage Temperature inside inverter Analog input display Mt Mee Mee Y Applicable N Not applicable 2 16 2 3 Menu 2 How to setup the advanced settings for analog meters Click Advanced in the analog meter p
62. rier frequ Motor Sound Tone Analog Output FM Mode Analog Output FM Volta Analog Output FM Funci Analog Output FM Pulse Load Selection Auto Torgu Stop Frequency Holding Tel gt gt READ WRITE Factory set Func code set Select inverter No 11 1 INV 1 Close Poo Not Gonnected 2 5 4 Arrange icons Arranges icons of the active windows or programs on the bottom part of the Loader top window Hie FRENIO Loader D 1513 Eile Menu Setup View Window Help Da E55 PERIODO Z2 FC PT HTM W T 0P 2 C vy Test run 8 5 xj 4 Function BO xj am Real time trac No1 Unknown 2 38 2 6 Help 2 6 Help 2 6 1 About FRENIC Loader2 Indicates information relating to the FRENIC Loader version copyright and license information as shown in the example below Version information X FRENIG Loader Version 4302 AE Copyright 2002 2006 Fuji Electric FA Components Systeme Go Ltd All rights reserved This software iz licensed to Company name Company Mame User User name 7 c 2 O Lt O o O lo TI U m Z O J O Q Q D NO 2 39 Chapter 3 Reference Information This chapter contains information concerning use of FRENIC Loader to be referred to as necessary Contents SS lt IrOUBIES HOO Isa een 3 1 3 2 specifications of FRE
63. ring For doing so click the inverter Equipment name R8485 address to select and click Delete 1 1 Connecting i 2 Disconnected INV 2 3 Advanced xl Another way to make inverters enabled to be monitored Select inwerter Mo Mo by Loader as follows Eauipmentname A Click a row of the list to register an inverter and click E5485 address oo H Advanced Then the Advanced dialog at right pops i up ceca Fill the Equipment name and RS485 address boxes in the dialog and click OK To cancel your entry or selection click Cancel After finishing the selection click the OK button to save the setting and exit connection setup Chapter 2 Functions of FRENIC Loader2 This chapter contains descriptions of typical functions of FRENIC Loader2 Contents 2 1 Top window of FRENIC Loader2 nn ne 2 1 A II A O A Am M pA A II 2 2 DEN Ni ie a 2 2 2 2 2 VODEN alpaca 2 2 2 25 Tn Sa 1 Serie ee eher 2 3 22 4 EA EET MEME 2 3 283 T RC en Eee ee er ee ee ee 2 4 2 3 1 Real time trace Displaying running status of an inverter in waveforms ueanenneensnsnnnennnennennnenennnn nen 2 4 23 1 SUD WINIOWS An N 2 5 FAT o An 2 5 LAJ Scie iste grapho id 2 6 23 1 2 Ghannel conliguralion TTT 2 6 2 3 1 3 Real time trace Advanced setup of analog Channels sees ee ee eee 2 7 2 3 1 4 Real time trace Advanced setup of digital channels sse 2 8 2 3 1 5 Real time trace Advanced setup of reconfirming the channel set
64. s related to the file used to save the function code data Test run Enables the user to run stop the inverter or set the frequency command and the terminal assignment and shows the output frequency drive current and status of programmable I O terminals 1 1 un on E gt O un ye O O c D O c 3 as UU D o R D C e 2 O ES JJ m Z O E O D Q D 1 1 3 Warranty Limited In no event will FUJI Electric be held liable for any damage including but not Warranty limited to lost profit suspension or interruption of operations loss of operational data or other monetary loss whatsoever resulting from the use of the software or malfunction of the same or from information contained in this document 1 2 Connecting inverters to a PC 1 2 1 Configuring an RS 485 communications network To configure a network connecting inverters and a PC to run FRENIC Loader2 the inverters require the optional RS 485 communications card and the PC equipped with an RS232C RS 485 converter or a USB RS 485 converter AWARNING e Be sure to perform all wiring and cable connections after turning off the power to the inverters and all related devices Risk of electric shock if this warning is not heeded ACAUTION e Do not connect an RS 485 communications cable to the RS232C serial COM port without using an RS232C RS 485 communications level converter An accident could occur if this warning is not h
65. s using Loader Select 3 Freq Loader Ope Loader in the Switch of freq command and Ope command combo box and click Apply All items in the Frequency command combo box drive commands STOP FWD and REV and terminal commands X1 X2 X3 X4 X5 FWD and REV will become active The terminals X4 and X5 are not applicable to FRENIC Mini series of inverters To run the motor from Loader enter or select the frequency in the Frequency command combo box and click Apply To run the motor forward click FWD To run it reverse click REV To stop the motor click STOP Loader always monitors running status of the inverter s in the Test run window The monitoring items that can be listed in the dropdown menu of the Select monitor item combo box in the Monitor pane are selectable by clicking the mark in the combo box which are shown in table below Furthermore for important items Loader displays the monitoring data in the enlarged format on the display box above the running status monitor box In the table below the letter Y in the right columns indicates items that can be listed while N indicates those that cannot For For For Inverter information FRENIC Mini FRENIC Eco FRENIC Multi inverters inverters inverters lt lt Frequency command Output frequency before slip compensation Output frequency after slip compensation Output current Output voltage Motor speed Rotation speed Load shaft speed
66. s with the data copy attribute is 0 the identical data set is written into any inverters unconditionally Data copy attributes Numeric in Data Copy column AI Writes the copied data into the inverter unconditionally Does not write the data into the inverter whose rated input differs from original one s Description Does not write the data into the inverter whose rated input or rated capacity differs from original one s Example FOO Im protection U H EUT Frequency command 1 U FO Operation method 1 U FOS Maximum frequency 60 0 U FO4 Base frequency 50 0 U FOS Rated voltage at base fregency 00 1 ai FOF Acceleration time 1 10 0 U N FOS Deceleration time 1 10 0 U FOS Torque boost 3 4 2 F10 Electronic thermal select 1 U F11 Electronic thermal Level 22 50 2 F12 Electronic thermal Thermal time constant 5 0 U 2 23 5 Saving function code data in the PC To save the function code data listed on the Loader window or dialog in the PC s file click Save or Save As in File ty FRENIC Loader Function1 FNC File Menu Setup Edit View Window Help Nom TE Save AS Print Print Preview Printer Setup 1 Function FRE Z RMonitor 1 8 TM Exit When you are attempting to save data first time if you click Save Loader calls up Save As dialog shown below Select a folder at Save In and type a filename at File name then click the Save button c xl Save inr E DATA
67. t hh ix Specify the printer print range and number of Ia copies and then click OK Name Properties To check or reconfigure the printer shown in the Status Name combo box click Properties Type Where Comment Print to file Copies Number of capies Print range all Pages from Eo C Selection EE E How to quick print On the items listed in the Function code edit window you can quick print only 3 columns the ID number F NO name and currently set data of the function codes To do so click Print setting which is located at the bottom of Function code edit window The Print setting dialog will appear Place the v mark at Print in simplified way and click OK Note that this action only specifies a print format and does not to start printing x Select Select the items to be displayed on the editing list Een Select the function code group from which data ca M default masimum minimum etc is to be read Frinter setup Set printer parameters for easy printing Print setting E x Prints in simplified way Cancel Print preview To preview what you are going to print on your desktop before you actually print it click Print preview in File on the Loader main menu 2 25 TI c 2 O O gt o O lo TI JJ m lt O m O DU o D NO 2 3 4 2 Auto tuning motor parameters This feature automatically measures
68. tems website ec C Documents zr EXC Manni user Desktop To start the message manager installation click the De MsgMgr Setup_E exe icon FRENIC Loaderz hebes MseMer_E InstallShield Wizard Welcome to the InstallShield Yizard for Mselezr E The InstallShieldR Wizard will install Keer E on your computer To continue click ext Click Next to proceed Mee Mer E InstallShield Wizard x Choose Destination Location Select folder where setup will install files Setup will install MszMzr E in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder Select the installation folder A default folder has appeared esti eat Ten Esldar To select a different folder click Browse C Fuji Electric Shared Message Manager BrofSe nstallgfreld Click Next to proceed lt Back 1 8 1 3 Installation of FRENIC Loader MseMer_E InstallShield Wizard Select Program Folder Please select a program folder Select the start menu folder that the shortcut to Massage Manager is to be added to Select from an existing folder in the list or create new one WEHBIEWERI S 4A Once done click Next to proceed MseMer_E InstallShield Wizard Start Copying Files Review settings before copying files The screen confirming your selection appears If you want t
69. that meets Yes the specifications for the communications level converter Use countermeasure for noise suppression such use of a ferrite core etc Is current noise suppression effective enough Yes Setup the converter referring to the manual o quale Contact us the communications level converter Use countermeasure for noise suppression such use of a ferrite core etc Writing data to the inverter failed Make one free Check it using the control panel o Does the inverter turn Write the data after Windows the FWD REV turning FWD REV command OFF command OFF Yes Reconfigure the port so it is the same as that of the PC s COM port Is the write data within the specified range Only data within the range can be written Yes Reconfigure the PC s COM port so it is the same as that orina verter Is the data written via Yes Do not write it via the communications the communications No Set it the same as that of the inverter or E reconfigure it ontact us For the recommended communications level converter KS485 PTI use a straight IOBASE T cable 3 1 JJ D la D D 2 O D gt O 3 OU O 2 3 2 Specifications of FRENIC Loader2 Listed below are the standard specifications of FRENIC Loader2 at the time this manual was published Name of software FRENIC Loader2 Supported inverter FRENIC Mini Eco Multi series
70. to Selection OK 2 2 4 Exit Exits Loader 2 3 Tl 2 O O z o O h TI JJ m Z O Lr O D Q D NO 2 3 Menu This menu allows you to select the functions of real time trace multi monitor operation status monitor setting function code data test running quick access menu and options Details are given below 2 3 1 Real time trace Displaying running status of an inverter in waveforms This function allows you to simultaneously monitor the inverter running status in seamless waveform format whose sampling time is fixed at 200 ms and tracing capability is expandable up to 4 channels of analog data or 8 channels of digital data Waveform capturing capability 15 360 samples channel max Sub screens Setup the monitor Status of Cursor Save Data Hardcopy Cursor scroll Blinks during the Position graph monitoring position the monitor slide real time trace running e e Realtime trace NN Status Wt Cof 0 ms 19800 ms Measuring monitor mm id 2 8800 4 Frequency command m Monitor 200 HIS i 60 00 mE Output frequency Frequency command a EB Position ais 41 07 2 CHi 0 Hz CH 2 Hz Dutput t Dutput f utput curren utput frequency BEES FWD terminal Output current CH2 Q N Hz a2 E 20 00 x1 terminal FWD termin vn i OFF Y terminal SA E m x1 terminal s Y2 terminal CH6 OFF In terminal 1 30R
71. to for the latest ones operation command sources be monitored real time Click this Update button to update Select the frequency and running status of the inverter on operation command sources and Loader Loader will become to apply them by clicking Apply show the latest inverter status Refer to the table shown below for details of the operation buttons The indented appearance of the FWD button as shown in the figure above indicates that it is active for running the motor forward while that of the REV button is same for running reverse FWD Run the motor forward en RESET Resets all alarm information saved in the selected inverter To proceed test running select an inverter by clicking the mark in the Select inverter combo box At that time Test running window is first opened the contents of Switch of freq command Ope command is set at 0 Freq Inverter Ope Inverter so that you cannot run the inverter per Loader That is the buttons of RUN REV STOP and of Assign an input signal for X1 X2 X3 X4 X5 FWD and REV are disabled These buttons become active only if the setting Ope Loader is here Monitors on this window display the running status of the selected inverter Note Changing the selected inverter first stops the old inverter and starts running new one for safety Because of this to test run some inverters concurrently open Test run windows that can be occupied per inverter 2 30
72. tor Figure 1 1 RS 485 Multi drop Network using RJ 45 Connectors Note e RJ 45 connectors mounted in the inverter and on the RS 485 communications card have pins assigned for feeding power to the keypad used for remote operations Do not use these pins for any other purposes such as for connection of any equipment other than the keypad See Figure 1 2 and Figure 1 3 on the next page e Before preparing parts or devices to protect parts on the printed circuit board s of inverters from damages due to lightening shock or to keep the network in high noise immunity level carefully read through the descriptions in Section 1 2 4 Communications support devices e The maximum cable length on the RS 485 communications network is 500m e Termination resistors of stations at ends of the network should be turned on and ones of others off 1 3 1 2 3 Pin assignment for RS 485 communications port For ease of connection to a standard RS232C RS 485 communications converter FRENIC Mini Eco Multi is designed to be compliant with the standard 4 pairs signal line pin assignment for the RJ 45 connector where a pair of signal lines DX and DX are assigned to No 4 and 5 pins as shown in Figure 1 2 The power feed lines to the keypad occupy No 1 2 7 and 8 pins Do not use these pins to connect equipment other than the keypad through this connector especially be careful for Note No and 7 pins 1 8 RJ 45 Connector INN a R TXD RX
73. ud 2 35 2937 CUO Meas sires EN 2 35 E a a a a 2 36 241 p A A A 2 36 ES Pe pe 2 36 A y ee een eier 2 37 29 1 ASAS WINdoWSs ERE 2 37 ZO S MEER M ire CEDE 2 97 2 5 3 AS 1 2 38 2 5A e Ni lato o AA Tre 2 38 A ae er Er E PNE 2 39 26 1 ADOUEFRENIE EOSUOI un nenn 2 39 Chapter 3 Reference Informal Nasa 3 1 A ee Eme 3 1 3 2 Speclicatlons o FRENIG Ree 2 En era 3 2 deyo C7 gt D ix NO O D O oo Chapter 1 Before Using FRENIC Loader2 This chapter gives you an overview of the inverter support loader software FRENIC Loader2 and provisions for its installation and operation Contents deb OVERVIEW a tese ee LM OLEI D M DADA MI NL MALE EE 1 1 A O II E ance eee 1 1 1 122 Rere Te URAC Sa 1 1 A UU LEER 1 2 1 2 Connecting INVERSO A PC 1 2 1 2 1 Configuring an RS 485 communications network eee eee eee eee eee 1 2 1 2 2 EXamplE or NEIWORKING een 1 3 1 2 3 Pin assignment for RS 485 communications DOT eee eee eee eee 1 4 1 24 Communications support devices una ee ee lee 1 5 A Communications level converter ic en ee itulta hl elas 1 5 2011 Requirements TOF The Cable iod e tein acoge adc hae id 1 6 9T ST alese adapte ausu na stia du civu iudei ive amer oeil nie 1 6 4 RS 485 communications card Option for ERENIC MIn sss sees eee ee eee 1 6 1 2 5 Nolseslppression ansst e mr 1 6 1 3 Installation of FRENIC
74. up 2 10 2 3 1 6 Real time trace Other advanced settings sees 2 10 2 3 2 MINOR 2 11 1 Adding deleting the listed tease a iia 2 11 2 9 3 Operan MONO a rer ea ee ee E DEOS 2 13 2 3 3 1 1 0 monitor Monitor for control input output signal status of the inverter 2 13 23 32 28V SICH doll Pi uertit octets a de en eos ee ee a a D qnd d de 2 13 2 3 8 9 AMMONI RR 2 14 23 04 Melero ri enter 2 15 1 How to setup information to be monitored esse eee eee eee 2 16 2 How to setup the advanced settings for analog meters eee eee eee 2 17 2 3 4 Setting function code data sse 2 18 2 3 4 1 Function code ltd re 2 19 1 Read function code data stored in the Inverter sees eee eee 2 20 2 How to change the function code data sese 2 22 3 Writing the function code data into the inverter from Loader eseseeessesss 2 23 4 Writing function codes in to inverters whose rated power inputs or capacities are different each e PC tte 2 23 5 Saving function code data iri the PG au sea a 2 24 6 Initializing the function code data stored in an Inverter sse sees 2 24 LZ Printing the function code data Sisi aos assa ee aptae da e lod at de delo 2 25 2 342 A to t ning motor parameters uns cocer eats vides Dun ee ei ade 2 26 2 3 4 3 Comparing the function Codes
75. w allow you to style each trace line on the selected channel in color dash style and line style X To call up the line color dialog click the Color box To style the line in Dash or Line click the button in the Type of Color line or Thickness combo box respectively Type of line Thickness Caution Dashed line is a thin line 3 xl Color a trace line Style a trace line Be Dash Style Basic colors L BI rm NI n titi in in Style a trace line RA E Lina Style Custom colors LES if i i m m m BEER Eee Define Custom Colors gt gt s 2 3 1 4 Real time trace Advanced setup of digital channels This window is for advanced setup of the digital monitor channels Channel 1 to Channel 8 Details follow Advanced setup of real time trace l X Configuration Cht Ch2 cha ch B ch Ch th8 Channelcheck Other l wWavelom digital Select inverter S No 11 1 1N1 aaa fe Disabler Channel C Low level MW avefor Digita C High level C Rising edge 2 Falling edge Select signal block Input terminal T Select E terminal OF Cancel Apply 2 8 2 3 Menu Select signal block digital control signal input terminals Listed below shows information that can be real time traced for the FRENIC Mini Eco Multi series of inverters Signal input terminals For FRENIC Mini For FRENIC Eco For FRENIC Eco Y Appli
76. y terminal EHE OFF v2 terminal 1 CH8 m Start stop monitoring 30Ry terminal M T I Y START STOP Advanged 1 4000ms 1 2000ms 16000ms Es START STOP Monitoring items Advanced setting Scope scroll Cursor Monitor window the real time trace of the channels of the channels slide Note During the trace in progress you cannot e Change the RS 485 station address or e Change the advanced waveform settings Resizing the real time trace window automatically changes the monitor window size 2 3 Menu The real time trace data is saved as a RTM file into the PC This file opened by following File gt Open on the Loader top window see Section 2 2 2 Open allows you to analyze behavior of the inverter at any sampling time by using the screen scroll bar and the cursor For doing so move the opened real time trace screen to the sampling time frame to be analyzed and click a point on the trace line to place the cursor here The cursor will move to the sampling point time nearest to the clicked point Data on all the real time trace lines will be indicated in the corresponding boxes on the Measuring monitor pane See 2 3 1 1 1 Measuring monitor You can also move the cursor by mouse dragging of the cursor scroll slide or the cursor itself Note that however you cannot scroll the real time trace screen and move the cursor during the real time trace being workin

Loader Manual - Fuji Electric GmbH

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