Leica Rugby 400 DG
Contents
1. 5 Operation en 6 Entering Grade ccscccceeeeeeees 6 Direct Grade Entry 0008 6 Grade Entry by Digit 6 Grade Zero ccccccceeceeeeseeeeeeeees 6 Grade Capability cc0e 6 Grade SWAD cccccsecesseeeeeeeeees 7 Grade Matching ccc0cceeees 7 Identification of the Axes 8 Slope Percent of Grade 8 Alignment of the AxeS 006 8 Precise Alignment of the Axes 9 T2110 10 General Setup ccccccseeeeees 10 Location aiicc wcesendedvnncindonenededembcaniens 10 Recommended Head Speeds 10 Tripod Setup ccccccseeeee eee eees 10 Setup Options ccceeeeeee eee 11 Head Speeds cccceeeeeeees 12 H I Height of Instrument 12 Automatic and Manual Mode 12 Manual Mode with Grade 12 Wind Sensitivity cccccee 13 Beam Masking c ccceseeeees 13 Additional Setup Options 14 Checking Level Accuracy 15 Checking Level Accuracy 15 Checking the X AXxiS 06 15 Checking the Y AXiS 006 15 Adjusting Level Accuracy 16 To Enter Adjustment Mode 16 X Axis Accuracy Adjustment 16 Y Axis Accuracy Adjustment 16 Accessories cccceeeeeeeees 17 BatterieS cccccccecceeceeceeeeeeees 17 The Sighting Scope2. 088 18 Remote Control ccccccceeeeeees 18 Troubleshooting 21 Display Screen Explanations 21 Troubleshooting Suggestions 22 Care and Transport 23 TRANS DOVE cscrccinictcieisuticbioiaidnencieiemenioedndiens 23 ILOLE 6 lt n Ree ener 23 Cleaning and Drying 6 24 Safety Directions 00 25 General cccecceeeceeeeeeeeeeteeeeees 25 Intended Use ccccceeeeeeees 25 Permitted USE ccceeeee eee 25 Adverse USEC ccccecceeeeeeeeeeeees 25 Limits Of US ccceccecee seca eeees 26 Responsibilities cccccceeees 26 NV AIT AIM esaia 26 Hazards of US c cccceceeeeees 26 Laser classification 0008 29 Labeling seceseccceccrseevsrcecereedecaneeatens 29 Electromagnetic Compatibility EMG Jooramin ences 30 DESCTIDTION cceeceeeeeeeeeee eens 30 Labeling Rugby 400 DG and Remote Control ccceeeeeeee 31 Technical Data 00000000 32 Le Rugby 400 DG 1 1 0en Introduction The Rugby Grade laser is designed to serve your needs in a wide variety of applications It is a proven tool for increased production with substantial reduction of labor time and material costs It can be used to accurately control land leveling sloped or level grading trenching open cut mining dredging contouring of levees general cons
3. e EN 60825 1 1994 A11 1996 A2 2001 Safety of Laser Products Class 1 laser products are safe under reasonable foreseeable conditions of operation and are not harmful to the eyes provided that the products are used and maintained in accordance with the instructions Maximum radiant power Rotating mode Max radiant power per pulse Pulse duration Pulse repetition frequency Beam divergence Measurement uncertainty Safety Directions 29 Rugby 400 DG 1 1 0en Labeling A LEICA GEOSYSTEMS AG CH 9435 Heerbrugg Switzerland Type Serial No 400 Manufactured 2005 Art No 739754 Made in Singapore Power 12 6 VDC nominal 250 mA max AN AN Complies with 21 CFR 1040 10 and 1040 11 except for deviations pursuant to Laser Notice No 50 dated July 26 2001 This device contains a transmitter FCC ID POOWML C30XX ERP lt 100mW This device complies with part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Class 1 Laser Product according to IEC 60825 1 2001 08 A Laser Beam Electromagnetic Compatibility EMC Description The term Electromagnetic Compatibility is taken to mean the capability of the product to function smoothly in an environment where electromagnetic radia
4. beyond zero Grade Capability The Rugby 400DG can have up to 15 grade simultaneously in both axes or up to 25 in one axis Grades above 15 in one axis require that the cross axis grade be 1 or lower In this situation if attempting to enter grades greater than 1 or 15 a notice will appear on the screen when the button is pressed X 15 000 Y gt 1 000 xM AHI If no button is pressed the display will revert to the main display after ten seconds xP REH i Grade Swap The grade in the X and Y axes can easily be swapped from positive to negative in the Grade Entry by Digit screen A typical application for this feature is road building For example with the Rugby setup on the crown of the road and with one axis aligned to the center line the cross axis grade can be made to fall to the right or lefthand side simply by changing the sign on the display Grade Matching In Direct Grade Entry mode the movement of the leveling mechanism moves at the same speed as the grade counters To match an existing slope set up the laser over the known gradebreak base of the slope and align the laser to the end of the slope with both control points parallel to the direction of grade Adjust the Rod Eye receiver on your grade rod for the elevation of the laser at the gradebreak next to the laser Move the grade rod to a point on the slope that is too be matched Then dial grade into the laser
5. the selected quadrant Use the Up and Down buttons to move around the quadrants gt x A r S Fi h The quadrant will become solid and dark when selected for the beam to be masked off in the quadrant Select the EXIT window then press the Star button to exit and return to the main display J EXIT If no button is pressed the display will revert to the main display after ten seconds Setup OO n o Rugby 400 DG 1 1 0en Head Speeds The Rugby can be set to any of four different head speeds 5 10 15 or 20 rps 300 600 900 1200 rpm Select the head speed that provides the best performance for your application H I Height of Instrument The H I function is used to prevent elevation changes caused by movement of the tripod When the H I Alert function is activated the self leveling accuracy remains the same but the self leveling range of the Rugby is reduced Movement of the Rugby beyond its self leveling range will cause an alert condition The Rugby will stop rotating and the following screen will appear on the display df 2 Tn Stop the alert condition by pressing the Star or Power button and reset the function Check carefully the setup and elevation of the unit to determine what has caused the alert condition Adjust as required to the correct elevation The H I function can be turned on or off in the first setup screen When the H I funct
6. ISO program standard 9001 and Environmental Management Systems ISO standard 14001 a when it has to be right Seica Geosystems Leica Geosystems AG 741895 1 1 0en CH 9435 Heerbrugg Printed in Switzerland Copyright Leica Geosystems Switzerland AG Heerbrugg Switzerland 2007 Phone 41 71 727 31 31 Original text Fax 41 71 727 46 73 www leica geosystems com
7. alignment refer to the steps for Precise Alignment of the Axes Rugby 400 DG 1 1 0en 8 Operation Precise Alignment of the Axes Under most conditions the raised alignment marks on the top of the Rugby are adequate for alignment of the axes However for more precise alignment use the following procedure Objective To establish Point A on the Y axis as a reference and take an elevation reading To dial grade into the X axis and then adjust the position of the laser until the original elevation at Point A is again found Procedure 1 With 0 000 grade in both axes set up the Rugby directly over a grade stake and rough align the Y axis to a second grade stake that we will call Point A Take an elevation reading at Point A using a Rod Eye Receiver and a survey rod A X Axis Y Axis Enter 5 000 grade into the X axis When grade is entered in the X axis the Y axis acts like a hinge or fulcrum With 5 000 in the X axis take a second reading at Point A Alignment If the second reading is equal to the first reading the X axis is aligned correctly If the second reading is greater than the first reading rotate the Rugby clockwise to the right until the two readings are the same If the second reading is less than the first reading rotate the Rugby counter clockwise to the left until the two readings are the same Operation 9 Rugby 400 DG 1 1 0en General Setup Lo
8. in adverse environmental and windy conditions while still ensuring maximum accuracy The sensitivity numbers can be set from 1 to 5 Select 1 for calm conditions Select 5 for very windy conditions Use the lowest setting for conditions present Beam Masking Electronic Beam Masking allows the operator to turn off the laser beam in specific quadrants to prevent interference with other operations on the job Using the setup menu the beam can be turned off in up to three selected quadrants When a quadrant is turned off the space will appear dark i The quadrants selected can be either diagonals of corners of the Rugby This selection is made in the second setup screen The settings for beam masking are normally not saved when the Rugby is turned off The Rugby can be made to save the mask settings in the second setup screen EF 5AUE AUE Setup O B Rugby 400 DG 1 1 0en Additional Setup Options Additional setup options may be accessed in a second setup screen i From the main i operating screen Press and hold the UP button then press the STAR button to access the second level setup screen c H k Selects beam masking at the diagonals or at the corners z Allows the Rugby to Bui always start up with no beam masking or to save and start up with the last beam mask setting used Allows the Rugby to start up with the H I Alert automatically turned
9. without additional control and safety installations WARNING Adverse use can lead to injury malfunction and material damage It is the task of the person responsible for the equipment to inform the user about hazards and how to counteract them The product is not to be used until the user has been instructed how to work with it Safety Directions E Rugby 400 DG 1 1 0en Limits of Use Environment Suitable for use in an atmosphere appropriate for permanent human habitation not suitable for use in aggressive or explosive environments AN DANGER Local safety authorities and safety experts must be contacted before working in hazardous areas or in close proximity to electrical installations or similar situations by the person in charge of the product Responsibilities Manufacturer of the product Leica Geosystems AG CH 9435 Heerbrugg hereinafter referred to as Leica Geosystems is responsible for supplying the product including the user manual and original accessories in a completely safe condition Manufacturers of non Leica Geosy stems accessories The manufacturers of non Leica Geosystems accessories for the product are responsible for developing implementing and communicating safety concepts for their products and are also responsible for the effectiveness of those safety concepts in combination with the Leica Geosystems product Person in charge of the product The person in charge of the inst
10. Down buttons then press the Power button to put the unit in adjustment mode X Axis Accuracy Adjustment If entered correctly the X axis adjustment screen will appear When entering the adjustment screen a small hour glass will appear Wait until the hour glass disappears before checking and changing the adjustment numbers Use the Up and Down arrows to change the number and move the beam to the half way point between the positions marked for the X Axis Five counts in the display is equal to approximately 1 16 at 100 feet 1 6 mm at 30 meters Press the Star button to accept this position and accept the number in the display for the X Axis Press the Star button again to move to the Y Axis adjustment screen Y Axis Accuracy Adjustment If entered correctly the Y axis adjustment screen will appear Wait until the hour glass disappears before checking and changing the adjustment numbers Use the Up and Down arrows to change the number and move the beam to the half way point between the positions marked for the Y Axis Press the Star button to accept this position and accept the number in the display for the Y Axis Press the Star button again to accept save store the adjustment activity and to return to the main display screen Cs After adjustment always check your work CE Always check accuracy prior to critical applications Repeated activation of the grade mechanism may result in accurac
11. If a more precise alignment is desired first align the Rugby to a second control point using the procedure for Precise Alignment of the Axes found in this manual A Vertical crosshair alignment Remote Control The Rugby 400 DG Remote Control 739854 is a full functioning two way remote control The LCD display and the grade and star buttons on the remote are the same as on the Rugby the remote When pressed it will communicate with the Rugby to receive current information The Power button turns on only Once communication is established the remote can be used to change grade and setup parameters on the laser If the remote is not within range or otherwise loses communication the the lost communication screen will be displayed f F gt Ci It is important to achieve specified distances that the remote be used within the line of sight of the Rugby Press and hold the power button for 1 5 seconds to turn the remote off Rugby 400 DG 1 1 0en Accessories The Standby button will cause the Rugby to go into standby mode for up to 16 hours After this time the Rugby will shut off and can only be turned on again at the laser When in standby mode the display will show only a sleeping Rugby Pressing any button except power while the unit is in standby mode will cause the laser to return to normal operation Automatic Shut Off To conserve battery power the remote will a
12. Leica Rugby 400 DG User Manual e Version 1 1 when it has to be right eca English Geosystems This manual contains important Safety Directions refer to chapter Safety directions as well as instructions for setting up the product and operating it 7 Read Carefully through the User Manual before you switch on the product The symbols used in the User Manual have the following meaning AN DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation or an unintended use which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation or an unintended use which if not avoided may result in minor or moderate injury and or appreciable material financial and environmental damage G Important paragraphs which must be adhered to in practice as they enable the product to be used in a technically correct and efficient manner Product Identification The instrument model and serial number of your product are indicated on the label on the base of the unit Enter the model and serial number in your manual and always refer to this information when you need to contact your agency or Leica Geosystems authorized service workshop Type Serial No 400 Date of purchase Rugby 400 DG 1 1 0en 2 Table of Contents Introduction 4 Features and Functions
13. cation Make sure the location is clear of possible obstructions that may block or reflect the laser beam Make the most efficient use of the Rugby s operating radius The Rugby can be placed in the center of the working area or to one side Make sure the ground is stable Ground vibration and extremely windy conditions can affect the operation of the Rugby If working in very dusty conditions place the Rugby up wind The dirt and will then be blown away from the Rugby and reduce interference Recommended Head Speeds For surveying and manual machine control applications the typical head speed is 10 rps 600 rpm For automatic machine control applications it is recommended to use the highest head speed 20 rps to increase the frequency of updates When working at extended distances decreasing the head speed increasing the pulse time on the receiver or changing the band width of the receiver to wide band can improve distance and performance Tripod Setup Attach the Rugby securely to a tripod or laser trailer or mount on a stable level surface Always check the tripod or trailer before beginning work Make sure all screws bolts and nuts are tight If your tripod has chains they should be slightly loose to allow for thermal expansion during the day On extremely windy days secure the tripod Placing a sandbag on each leg can do this See also adjustment for setting the wind sensitivity of the Ru
14. ctions should enable the person responsible for the product and the person who actually uses the equipment to anticipate and avoid operational hazards The person responsible for the product must ensure that all users understand these directions and adhere to them Intended Use Permitted use e The product casts a horizontal laser plane or a laser beam for the purposes of alignment e The product can be set up on its own baseplate or on a tripod e The laser beam can be detected by means of a laser detector e The product combined with machine control receivers is also suitable for guiding construction machinery e The product can be powered by rechargeable NiMH or alkaline batteries Adverse use e Use of the product without instruction e Use outside of the intended limits e Disabling safety systems e Removal of hazard notices e Opening the product using tools for example screwdriver unless this is specifically permitted for certain functions e Modification or conversion of the product e Use after misappropriation e Use of products with obviously recognizable damages or defects e Use with accessories from other manufacturers without the prior explicit approval of Leica Geosystems e Inadequate safeguards at the construction site e g when using on or near roads e Deliberate dazzling of third parties e Controlling of machines moving objects or similar monitoring application
15. e changed with the grade arrow buttons Stand by Mode e Controlled by the stand by button on the remote e Press the power button on the Rugby to turn off RUGBY MAKES THE GRADE X AXIS f4 H I Alert Warning e Unit has moved and elevation may have changed e Press Power or Star to reset H I function e Check unit s elevation and adjust if required Servo Limit Warning e Unit is not level e Check setup and circular level vial Tilt Warning e Unit is tilted more than 30 Temperature Warning e Unitis too hot or cold to operate properly e Shade unit if too hot e Warm unit before continuing if too cold Negative Grade Disabled e The ability to enter negative grade has been disabled in the second setup screen Grade greater than 15 e If attempting to enter grades greater than 15 the cross axis grade is limited to 1 e Four similar screens are possible Lost Communication e The remote is out of range Move closer e The remote is notin the line if sight of the laser Troubleshooting Rugby 400 DG 1 1 0en Troubleshooting Suggestions Whenever there are questions regarding your laser check the basics first e Mode of operation automatic manual manual with grade e Battery status e Warning Screens H I servo limit temperature adjustment e Head speed setting e Beam mask setting No beam e The Rugby beam is infrared and invisible to
16. gby If using a tripod with a quick disconnect adapter point the control lever into the wind This places the locking mechanism also into the wind and will provide better stability Rugby 400 DG 1 1 0en 10 Setup Setup Options The Rugby has several setup options that are easily accessed and changed in the first setup screen From the main operating screen Press STAR to access the setup screen b vw RPS OH AUTO c k Head Speed Selections 5 10 15 20 rps HI Function Turns the H I function on and off Automatic Manual or Manual aan with Grade Wind Sensitivity 1 5 1 for calm days 3 for normal days 5 for extremely windy days Beam Masking Turns the beam off in the selected quadrants Changing the Setup Options When entering the setup screen the the EXIT window will be highlighted To change the setup options in this window the buttons are used in the following way Use the STAR button to select or deselect the setup parame ters and exit the setup screen Use the UP and DOWN buttons to move the cursor or change the selected para meter Press the Star button and the cursor will become a thick border around the selected parameter Once selected use the Up and Down buttons to change the parameter Beam masking requires using also the X Y button With the beam masking option selected press the X Y button to turn the beam on or off in
17. gby 400 DG 1 1 0en 22 Troubleshooting Care and Transport Transport Transport in the field When transporting the product in the field always make sure that you e Either carry the instrument in its original transport case e Or carry the tripod with its legs splayed across your shoulder keeping the attached instrument upright Transport in a road vehicle Never carry the instrument loose in a road vehicle It can be affected by shock and vibration Always carry the product in its transport container and secure it Shipping When transporting the product by rail air or sea always use the complete original Leica Geosystems packaging transport container and cardboard box or its equivalent to protect against shock and vibration Shipping transport of batteries When transporting or shipping batteries the person in charge of the product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company Field Adjustment After transport inspect the field adjustment parameters given in this user manual before using the product Storage Product Respect the temperature limits when storing the product particularly in summer if the instrument is inside a vehicle Refer to Technical Data for information about temperature limits Field Adjustment After long periods of sto
18. ine 130 hours 8 alkaline E E A E 50 hours 1 NiMH pack 100 hours 2 NiMH packs Charging time wicca sacs tnaedtincsnasceleddsnatetncadsws satel dncuatwsanaenens 4 5 hours approximate Dimensions HWD 0ecceeeeeees 10 4 x 10 2 x 7 9 265 x 260 x 200 mm Weight without batteries cc cecccececceeeeceeeeseeeeseeeeseeeeseneesens 11 1 lbs 5 kg Water reSisStancCe ccccccecsseeceeeeeeseeeeeeeeeeeees Waterproof to IPX7 Standard Rugby 400 DG Remote PISNE atest aot pert arsenate A mee eenepantade 200 60 meters typical Battery tyPe ccccccceccsesccseseesseeseseeseeeeeneseenaaes Four AAA alkaline batteries V4 en eee nT E 6 1 x 2 8 x 1 8 155 x 70 x 45 mm MGC caspases A AE E E E E E A 14 4 oz 410 g Accuracy defined at 25 C Battery life is dependent on many variables Rugby 400 DG 1 1 0en 32 Technical Data Rugby 400 DG and RF Remote Conformity to national regulations e FCC Part 15 applicable in US e Hereby Leica Geosystems AG declares that the Rugby 400 DG RF Remote is in compliance with the essential requirements and other relevant provisions of Directive 1999 5 EC The declaration of conformity may be consulted at http www leica geosystems com ce Class 2 equipment according European Directive 1999 5 EC 4 R amp TTE for which following EU Member States apply restric Pa on the placing on the market or on the putting into service or require authoriza
19. inutes of not being used To change this shut off time enter the remote programming screen just described by pressing and holding the STAR button then pressing the POWER button z When the Rugby select screen wil is shown press and hold the STAND BY button for 1 5 seconds The shut off time will change between 120 60 or 30 seconds each time the button is held Backlighting The LCD backlighting is normally off to conserve battery power To backlight the display on the remote press the power button a second time after the remote has been turned on Remote reception The remote is an RF radio frequency device with an internal antenna Always ensure that the remote is within the line of sight of the Rugby mie If the remote loses communication hold the remote at a different angle to improve reception Rugby 400 DG 1 1 0en Accessories Troubleshooting Display Screen Explanations 7 Leica Start up Screen etca Canbe programmed to THE GOAL display customer s name and address Battery Status Screen e Displays on power up e Displays also when batteries are empty X 0000 Automatic Mode o Main Display Screen a e Unit automatically self lt P HTS levels Manual Mode e Unit will not self level e Grade can be changed with the grade arrow buttons Manual Mode with cmp Grade e Unit will self level to ae ss grades input then lock in manual mode e Grade can b
20. ion is turned on the letters HI will appear in the bottom right part of the display The H I function becomes active 30 seconds after the unit has completely leveled and the head starts rotating The H I function can be made to turn on automa tically at power up This can be enabled in the second setup screen Automatic and Manual Mode The Rugby will always turn on in automatic mode and will continuously self level to maintain grade accuracy CS In manual mode the self leveling function is turned off The display screen will show the following JE xP i The plane of laser light can be changed using the X Y and arrow buttons but the amount of change is not shown in the display X AXIS t4 JE JF Y AXIS t4 paca i Manual Mode with Grade In Manual Mode with Grade the display will alternately show the grade entered for the X and Y axes xP i Rugby 400 DG 1 1 0en Sey Setup Op Y 0 000 xP i In this mode grade can be entered into either axis The Rugby will self level to the grade input in the unit then will lock into manual mode at this grade Once locked in manual mode the self leveling function is turned off If it is desired to change the manual grade shown a new grade can be entered same as in automatic mode and the Rugby will level to this new grade then lock in manual mode Wind Sensitivity The Wind Sensitivity setting allows the Rugby to operate
21. lity of results obtained under these conditions WARNING If the product is operated with connecting cables attached at only one of their two ends for example external supply cables interface cables the permitted level of electromagnetic radiation may be exceeded and the correct functioning of other products may be impaired Rugby 400 DG 1 1 0en a Safety Directions Precautions Labeling Rugby 400 DG and While the product is in use connecting Remote Control cables for example product to external battery product to computer must be connected at both ends WARNING Electromagnetic radiation can cause disturbances in other equipment in installations e g medical ones such as pacemakers or hearing aids and in aircraft It can also affect humans and animals Precautions This device complies with Part 15 of the FCC Rules Operation is subject to the following condi tions 1 This device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed or that humans or animals may be affected e Do not operate the product in the vicinity of filling stations or chemical installations or in other areas where an exp
22. losion hazard exists e Do not operate the product near to medical equipment e Do not operate the product in aircraft e Do not operate the product for long periods with it immediately next to your body WARNING Changes or modifications not expressly approved by Leica Geosystems for compliance could void the user s authority to operate the equipment Safety Directions Rugby 400 DG 1 1 0en Technical Data The Rugby 400 DG Operating FANGE cccceeccccseceeceeeeeeeeeeseeeeeeeeeeeeaes 1 250 ft 385 meter radius Self leveling ACCUrACY cceeeeeseeeeees 1 16 at 100 1 5 mm at 30 meters Self leveling range cccccccssscccececesscceuceceuseseueeseeessueeseueeseueessueesueeseneesess 5 Grade Capability cceeeeeeeee 5 to 15 in either axis simultaneously EEE E EEE EAEE ET E Up to 25 with up to 1 in the cross axis Head SpeedS eerie oscersntesstctaann cites dtrencletsantteniinagadachneeaeincatantsidmrsconsigetatiee te 5 10 15 20 RPS Laser Diode Type wacisesesrcsccaesssanatsmuse nesctialaasdseaeateantea Dinvasateaass 780 nm invisible Laser ClassifiCation ccccccccseeeeseeeceeeeceeeeneeeeseeeseeesaees Class 1 IEC60825 1 Operating Temperature cccccceccececeeeeeeeeeeeeees 4 to 122 F 20 to 50 C Storage Temperature without batteries 40 to 158 F 40 to 70 C Battery Life ceececsseeeseeeees 65 hours 4 alkal
23. on or turned off Allows the operator to disable the negative grade function of the Rugby When disabled negative grade cannot be entered in the grade displays The remote control is enabled only when a remote is to be used with the Rugby It is normally off to conserve battery power Changing the Setup Options When entering the setup screen the EXIT window be highlighted To change the setup options in this window the buttons are used in the following way The STAR button is used to select or deselect the setup parameters ire The UP and DOWN buttons are used to move the cursor I and change the parameters Press the STAR button and the cursor will become a thick border around the selected parameter Once selected use the UP and DOWN buttons to change the parameter Select the EXIT window then F A press the STAR button to exit and return to the main display If no button is pressed the display will revert to the main display after ten seconds Rugby 400 DG 1 1 0en T Setup Checking Level Accuracy CE Itis the responsibility of the user to follow operating instructions and to periodically check the accuracy of the instrument and work as it progresses CE The Rugby is adjusted to the defined accuracy specification at the factory It is recommended to check your laser for accuracy upon receipt and periodically thereafter to ensure accuracy is maintained If your laser requires adjustmen
24. rage inspect the field adjustment parameters given in this user manual before using the product Nickel Metal Hydride Batteries e The storage temperature range is 40 C to 55 C 40 F to 131 F e We recommend storage in the temperature range from 0 C to 20 C 32 F to 68 F in a dry environment to minimize self discharge e Inthe recommended temperature range fully charged NiMH batteries can be stored for a maximum of 180 days NiMH batteries must then be recharged again Remove the batteries from the product for storage e After storage recharge the battery before use Care and Transport 23 Rugby 400 DG 1 1 0en e Protect batteries from damp and wetness Wet or damp batteries must be dried before storing or use Cleaning and Drying Windows e Never touch the glass with your fingers e Useonly a clean soft lint free cloth for cleaning If necessary moisten the cloth with water or pure alcohol e Do not use other liquids these may attack the polymer components Damp Products e Dry the product the transport container the foam inserts and the accessories at a temperature not greater than 40 C 108 F and clean them e Do not repack until everything is completely dry Cables and Plugs e Keep plugs clean and dry e Blow away any dirt lodged in the plugs of the connecting cables Rugby 400 DG 1 1 0en 24 Care and Transport Safety Directions General The following dire
25. rm the field adjustments indicated in the user manual particularly after the instrument has been subjected to abnormal use and before and after important measurements AN DANGER Because of the risk of electrocution it is very dangerous to use grade rods and staffs in the vicinity of electrical installations such as power cables or electrical railways Precautions Keep at a safe distance from electrical installations If it is essential to work in this environment first contact the safety authorities responsible for the electrical installations and follow their instructions ANS WARNING By working during a thunderstorm you are at risk from lightning Precautions Do not carry out field work during thunderstorms WARNING Inadequate securing of the work site can lead to dangerous situations for example in traffic on building sites and at industrial installations Precautions Always ensure that the work site is adequately secured Adhere to the regulations governing accident prevention and road traffic CAUTION If the accessories used with the product are not properly secured and the product is subjected to mechanical shock for example blows or falling the product may be damaged or people may sustain injury Precautions When setting up the product make sure that the accessories for example tripod tribrach connecting cables are correctly adapted fitted secured and locked in po
26. rument has the following duties e To understand the safety instructions on the product and the instructions in the user manual e To be familiar with local regulations relating to accident prevention e To inform Leica Geosystems immediately if the product and the application becomes unsafe WARNING The person responsible for the product must ensure that it is used in accordance with the instructions This person is also accountable for the training and the deployment of personnel who use the product and for the safety of the equipment in use Warranty International Warranty The International Warranty can be downloaded from the Leica Geosystems AG home page at hitp www leica geosystems com internationalwarranty or received from your Leica Geosystems dealer Hazards of Use WARNING The absence of instruction or the inadequate imparting of instruction can lead to incorrect or adverse use and can give rise to accidents with far reaching human material financial and environmental consequences Precautions All users must follow the safety directions given by the manufacturer and the directions of the person responsible for the product Rugby 400 DG 1 1 0en 26 Safety Directions CAUTION Watch out for erroneous measurements if the product has been dropped or has been misused modified stored for long periods or transported Precautions Periodically carry out test measurements and perfo
27. s do not come into contact with metallic objects WARNING If the product is improperly disposed of the following can happen e If polymer parts are burnt poisonous gases are produced which may impair health e If batteries are damaged or are heated strongly they can explode and cause poisoning burning corrosion or environmental contamination e By disposing of the product irresponsibly you may enable unauthorized persons to use it in contravention of the regulations exposing themselves and third parties to the risk of Severe injury and rendering the environment liable to contamination Precautions K Dispose of the product appropriately in accordance with the national regulations in force in your country The product must not be disposed with household waste Always prevent access to the product by unauthorized personnel Product specific treatment and waste management information can be downloaded from the Leica Geosystems home page at http www leica geosystems com treatment or received from your Leica Geosystems dealer CAUTION Only Leica Geosystems authorized workshops are entitled to repair these products Rugby 400 DG 1 1 0en 2 Safety Directions Laser classification The rotating laser Rugby 400 DG produces an invisible laser beam that emerges from the rotating head The product is a Class 1 laser product in accordance with e IEC 60825 1 2001 08 Safety of Laser Products
28. sition Avoid subjecting the equipment to mechanical stress CAUTION During the transport shipping or disposal of batteries it is possible for inappropriate mechanical influences to constitute a fire hazard Precautions Before shipping the product or disposing of it discharge the batteries by running the product until they are flat When transporting or shipping batteries the person in charge of the Safety Directions zz Rugby 400 DG 1 1 0en product must ensure that the applicable national and international rules and regulations are observed Before transportation or shipping contact your local passenger or freight transport company WARNING Using a battery charger not recommended by Leica Geosystems can destroy the batteries This can cause fire or explosions Precautions Only use chargers recommended by Leica Geosystems to charge the batteries WARNING High mechanical stress high ambient temperatures or immersion into fluids can cause leakage fire or explosions of the batteries Precautions Protect the batteries from mechanical influences and high ambient temperatures Do not drop or immerse batteries into fluids WARNING Short circuited battery terminals can overheat can cause injury or fire for example by storing or transporting in pockets if battery terminals come in contact with jewelry keys metallized paper or other metals Precautions Make sure that the battery terminal
29. t contact your nearest authorized service center or adjust the laser using the following procedure Cg Do not enter this mode or attempt adjustment unless you plan to change the accuracy Accuracy adjustment should be performed only by a qualified individual that understands basic adjustment principles Checking Level Accuracy To check level accuracy of your Rugby place the unit on a flat level surface or tripod approximately 100 feet 30 meters from a wall Checking the X Axis Align the X axis so that it is square to the wall Allow the unit to self level completely approximately one minute after the unit begins to rotate and then using your Rod Eye receiver mark the position of the beam Position 1 30 M 100 ft X Axis Position 1 Rotate the Rugby 180 allow it to self level and then mark the opposite side of the X axis Position 2 30 M 100 ft X Axis Position 2 Mark the position half way between the two marks The X axis is within its accuracy specification if the two marks are within 1 16 1 6 mm from center Checking the Y Axis Align the Y axis by rotating the Rugby 90 so that the Y axis is now square to the wall Allow the unit to self level completely then check the Y axis in the same way as above Checking Level Accuracy Rugby 400 DG 1 1 0en Adjusting Level Accuracy To Enter Adjustment Mode With the unit turned off press and hold both the Up and
30. the human eye e Check with a receiver to verify No self leveling e Check the basics above Cannot change grade e Check the basics above e Check the other axis e Check operation in manual mode e Check if at grade limit Loss of distance e Check the window surfaces e Check with a different receiver e At extended distances decreasing the head speed may improve performance Head rotates slowly e Check the basics above e In low battery mode the Rugby will rotate slowly 7 RPS to trigger the laser low battery function on the RE Pro Grade stakes do not match the laser e Check for proper alignment of the axes e Check level accuracy of the laser e Check the grade stakes to verify their accuracy or to determine if they have moved Beam masking not saved when laser is turned off e Set up this preference in the second set up screen Remote will not turn on e Check and replace the batteries Remote will not communicate with the laser e Check that remote capability is enabled on the laser see small icon on the main display e Check remote battery status e Reduce distance and try again e At longer distances ensure the remote is in line of sight of the laser e Reposition the remote at a different angle to improve the internal antenna reception CE If none of the above suggestions results in a solution contact your local dealer or nearest authorized service center Ru
31. tion and electrostatic discharges are present and without causing electromagnetic disturbances to other equipment WARNING Electromagnetic radiation can cause disturbances in other equipment Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that other equipment may be disturbed CAUTION There is a risk that disturbances may be caused in other equipment if the product is used in conjunction with accessories from other manufacturers for example field computers personal computers two way rradios non standard cables or external batteries Precautions Use only the equipment and accessories recommended by Leica Geosystems When combined with the product they meet the strict requirements stipulated by the guidelines and standards When using computers and two way radios pay attention to the information about electromagnetic compatibility provided by the manufacturer CAUTION Disturbances caused by electromagnetic radiation can result in errorneous measurements Although the product meets the strict regulations and standards which are in force in this respect Leica Geosystems cannot completely exclude the possibility that the product may be disturbed by very intense electromagnetic radiation for example near radio transmitters two way radios or diesel generators Precautions Check the plausibi
32. tion for use e France e Italy e Norway if used in the geographical area within a radius of 20km from the centre of Ny lesund e The conformity for countries with other national regulations not covered by the FCC part 15 or European directive 1999 5 EC has to be approved prior to use and operation Frequency TANGG wisansvonsieiansananduotanebanvtnalvauceduist snoonubedanwianeadiumiend 2402 2480 MHz Transmission POWED ccccccecsececeeeeseeeeeeeeeseeeeseeeeseeeeseeeens lt 100 mW e i r p Antenna BI OG orseson aaea a EEEE Aa Chip Antenna ROMOL sopen E E E Chip Antenna Specific Absorption Rate SAR The product meets the limits for the maximum permissible exposure of the guidelines and standards which are force in this respect The product must be used with the recommended antenna A separation distance of at least 20 centimeters should be kept between the antenna and the body of the user or nearby person within the intended application Technical Data 33 Rugby 400 DG 1 1 0en Rugby 400 DG 1 1 0en 8 Technical Data Technical Data 35 Rugby 400 DG 1 1 0en Leica Geosystems AG Heerbrugg Switzerland TO IVI has been certified as being equipped with a quality Total Quality Management Our commitment to total customer satisfaction system which meets the Ask your local Leica International Standards of Geosystems agent for more Quality Management and information about our TQM Quality Systems
33. truction and excavation This manual contains operating and set up procedures for common applications Its purpose is to describe the features of the Rugby and how the Rugby operates The manual is not intended to describe specific applications Contact your local dealer or Leica Geosystems for information specific to your jobsite requirements The Rugby Grade lasers are rugged accurate and fully electronic with an operating range up to 2 500 feet 770 meters diameter The Rugby 400DG is a dual grade laser and is capable of producing an accurate plane of laser light for applications that are level 1 single grade 2 or dual grade 3 Alignment is as easy as sighting over the top of the Rugby to your control point using the integrated alignment sights or the optional sighting scope assembly For increased accuracy follow the procedure for Precise Alignment of the Axes Rugby 400 DG 1 1 0en r a Introduction Features and Functions 1 POWER Button Powers the 8 12 volt input Charge the Rugby on and off batteries or run the Rugby directly 2 LCD Display Shows the grade from 12 volts settings for the X and Y axes The 9 Dual Batteries The Rugby will display shows also Beam Masking run with one or two sets of batteries Remote status Battery status H I for maximum flexibility and battery and Head Speed life 3 XIY Button Press to set gradein 10 Raised alignment sights and the X and Y axis mo
34. until the Rod Eye indicates an on grade reading The percent of grade in the display is now equal to the grade being matched Operation 7 Rugby 400 DG 1 1 0en Identification of the Axes X Axis 1 1 X Axis When positive grade is entered in the X axis grade will increase in this direction 2 Y Axis When positive grade is entered in the Y axis grade will increase in this direction 3 Front of Rugby See also axis labeling on the sides of the laser and inside the top windows Slope Percent of Grade Slope The change in elevation per unit of measure foot meter etc Percent of Grade The change in elevation per 100 units of measure feet meters etc Calculating Percent of Grade from the Slope 0 0059 Conversion 0 0059 x 100 Percent of Grade 0 590 Slope Alignment of the Axes When the desired grade is correctly set in the display it is necessary to align the X and Y axes to the jobsite Ensure the circular level vial is positioned near the center of the circle for maximum self leveling capability Ensure the Rugby is properly positioned over a control point As shown the direction of the X axis is seen from the front of the Rugby sighting over the top of the Rugby Rotate the Rugby slightly until the sights are aligned with your second control point Once aligned work can begin CE An optional sighting scope is also available Cs For very accurate
35. unting plate for the optional 4 UP Arrow Button After pressing sighting scope X Y press to increase the grade 11 Easy grip handle for carrying and shown setup 5 STAR Button Press to enter 12 Tripod mount for attachment to a setup screens and the grade entry 5 8 11 tripod by digit screen 6 DOWN Arrow Button After pressing X Y press to decrease the grade shown 7 Circular Level Vial For initial setup reference Features and Functions O 5 O Rugby 400 DG 1 1 0en Entering Grade Direct Grade Entry uao to turn the Press X Y once to enter X axis grade Press X Y again to enter Y axis grade The display will show the grade entry screens A 0 000 Y 0 000 xP REH i Use the UP or DOWN buttons to set the desired grade xP REH i r k Jb Press X Y to exit Grade Entry by Digit While in the grade entry screens press the STAR button and a cursor will appear on the sign Press the STAR button to move the cursor to the right A Press the UP or DOWN buttons to change the sign or the digit that is highlighted Fi Rugby 400 DG 1 1 0en x Operation Press X Y to exit Grade Zero The grade in either axis can quickly be set to zero by pressing both the Up and Down buttons simultaneously while in either grade entry mode When changing grade using the direct entry method the counter will always stop at zero Release the button and press again to continue counting
36. utomatically shut off after two minutes of non use Low Battery The remote will display a low battery screen when the batteries have reached a voltage where the remote can no longer communicate with the laser m iE LON BATT To replace the batteries remove the bottom cover of the housing Install as indicated on the side of the housing Before you can use the remote it is necessary to enable the remote capability on the laser To do this follow the instructions for entering and changing the setup in the second setup screen page 14 When enabled the remote symbol will appear on the bottom of the main display Change the remote symbol in the setup screen so that it no longer has a line through it Programing the remote To program the remote for your laser press and hold the STAR button then press the POWER button The remote will search the immediate area for Rugby units with remote capability and will identify these in the display 1 4060 00001 F k 2 490 a9082 F A 3 400 0003 F k EXIT H0 CHANGE F E4 eee To select your laser highlight the serial number and press the STAR button The remote will connect to the selected laser To exit this screen without changing settings highlight EXIT NO CHANGE and press the X Y button Accessories E g 9 Rugby 400 DG 1 1 0en Remote Notes Setting the shut off timer The remote is set from the factory to shut off after two m
37. y variations up to 20 arc seconds Cs Pressing the power button at any time before completing the procedure will revert the accuracy to previously saved information Rugby 400 DG 1 1 0en i 6 Checking Level Accuracy Accessories Batteries The Rugby can also be run directly from a 12 volt source through the The unique battery solution in the charge jack Rugby has two independent battery compartments that will accept various combinations of NiMH packs or individual D cell batteries 2 The battery status is displayed on power up and as small icons on the main operating screen Install the NiMH batteries 1 as shown on the label of the pack Install individual D cell batteries 2 as shown on the battery door cover The charge jack 3 is located on the laser above the locking knob of the battery door 4 Charge time is approximately 4 5 hours Accessories La 7 Rugby 400 DG 1 1 0en The Sighting Scope A sighting scope 739870 is available as an optional accessory for alignment of the axes and second day setups The scope is magnetically mounted to the top of the housing and once aligned has a repeatable accuracy of approximately 0 2 ee Tear G e Alignment of the crosshairs If using the scope for reference or second day setup use the raised sights on the top of the laser to align your Rugby to a second control point The scope is roughly aligned at the factory
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