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User Manual CNC2000TDb/TDc Lathe Control System

1. Press F1 F7 correspondingly to enter corresponding interface after enter the parameter interface press f to select the number of parameter and press Enter to popup a dialog box to import data and press Enter again to fix parameter successfully Instructions for parameter as follows 1 2 3 4 5 6 8 9 3 6 1 User parameter Processing parameter Parameter List 1 Cycle G71 G72 default feed thickness 10um X axis radius Cycle G71 X axis feed thickness Cycle G72 Z axis feed thickness 2 Cycle G71 G72 default backward distance 10um X axis radius Cycle G71 X axis backward thickness Cycle G72 Z axis backward thickness 3 G71G72G173 instruction 1 mean Yes 0 mean No 16 SONG SZGH CNC2000TDb TDe operation manual I mean G71 G72 G73 instruction finish machining 4 G71 G72 G73 default X remain 10um 5 G71 G72 G73 default Z remain 10um 6 G73 cutting times 7 G73 X rough thickness 10um X axis radius 8 G73 Z rough thickness 10um 9 G74 G75 default feed thickness 10um X axis radius 10 G74 G75 default backward distance 10um X axis radius 11 G76 finish turn times 12 G76 quit length 1 10 lead 13 G76 thread tooth angle degree 0 180 14 G76 minimal cutting depth 10um X axis radius 15 G76 finish turn remaining 10um 16 X program mode 1 mean Radius 0 mean Diameter 17 Running program need Sp run 1 mean Yes 0 mean No 18 Set M20 the time of auto running Negative number mea
2. 6 4 4 Press once to increase or decrease GOO or manual rapid override 20 The range is from 5 to 100 16 gears totally 7 Press once to increase or decrease the spindle override 10 when the No 2 parameter in axis parameter is 0 The range is form 5 to 150 16 gears totally 8 ti U To switch cycle 0 001 0 01 0 1 or 0 1 0 01 0 001 in the handwheel function 9 Diagnosis Enter the diagnosis of input or output 10 Setup To set a value G54 G59 in workpiece coordinate G54 G59 Use MDI to set G54 G59 in lathe coordinate G53 11 Auto Select automatic mode 12 Manual Select manual mode 13 Spindle controlled APO bo p e Controlling spindle on clockwise counterclockwise stop correspond to instructions M03 M04 M05 When No 56 parameter in the axis parameter is 8 then press spindle on counterclockwise means counterclockwise inching turning 14 Cooling Coolant on or off correspond to instructions M08 M09 15 Chuck Chuck tightens or loose correspond to instructions M10 M11 16 Manual speed controlled Press 1 2 3 4 5 6 7 8 9 to set feed override F30 F60 F120 F250 F500 F1000 F1500 F2000 F2500 F3000 17 Tailstock Tailstock tighten or loose correspond to instructions M79 M78 1
3. CNC A B SP servo drive CN6 ACP 1 ADIR 2 AZO 3 B SPCP 4 B SPDIR 5 B SPZO 6 ALM 7 0V 8 SZGH 20001Db TDc operation manual 9 ACP 10 ADIR 11 AZO 12 B SPCP 13 B SPDIR 14 B SPZO 19 24V CN6 servo drive DB15 hole Function A pulse signal ACP 9 OUT A pulse signal B direction signal BZO 6 IN BmotorZero i oo 8 OOT oe 0N CN5 X Z connect to our Co S servo drive CNC ACP 6 Dual Drive PULSEI 6 AXCP 189 PULSEI 18 DI D SIGNI 7 SIGNI 19 OZI1 5 OZ1 17 PULSE2 3 PULSEZ 15 SIGN2 4 SIGN2 16 OZ2 2 0Z2 14 EN 23 gt OUTCOM 13 ALM 12 INCOM 1 W NTH a di 10 b e D Ni Availability SV SNG SZGH CNC2000TDb TDe operation manual Servo alarm s gnal Driver 5 4 7 CN11 and hand wheel band switch connection si 5 15 PA PB 7 14 PB 5V 6 STOP 5 13 OV 12 OFF VDKO X100 VDK1 4 X1 VDK3 3 11 X10 VDK2 ZIVDS1 2 10 A VDSO X VDS3 1 9 Y VDS2 CN11 DB15 pin hand wheel band switch connection VO Availability OUT V OUT 5V 15 IN gt IN 14 IN 2 STOP IN V OFF VDKO IN V X100 VDK1 IN V X10 VDK2 IN V XI VDK3 IN V A VDSO HALT IN V Z NDSI IN V Y VDS2 RUN IN V X VDS3 0V 93 CNC SZGH 2000TDb TDe operation manual 5 4 7 1 hand
4. The program continue to execute every program segment program line to end or the instruction of stop to stop Single or continuous Press to switch cycle Single The program just execute one program line and end wait another operation or press Run again to execute one next program line Coordinate or figure Press L to switch cycle Automatically coordinate The axis of coordinate will display with value Automatically figure The axis of coordinate will display with a figure There are two kinds of figure horizontal lathe and slant bed lathe No 3 parameter in tool parameter to control The program is speedy simulate the axis of coordinate can t move 3 4 2 Processing at arbitrary program line or with arbitrary tool A Import the line to run At the automatical process condition press to popup a dialog box import a number of line press Enter to confirm the line will be the line to run Pay attention 1 The line is the actual line in the program not the N stand for the line The system process to the line you import with a speed which is set by No 5 parameter in speed parameter G01 G02 G03 then process the program normally 2 The line of default is the line of suspend the program last time to facilitate user s operations 3 At the interface of coordinate to use N to search line and press Reset to back to the beginning of pr
5. adjusting G00 speed For X Y C Z A B axes direction 3 3 Manual Operation The system adjusts one level menu operation intuitive convenient shortcut prompt comprehensive information Whole system adopts multi leveled menu full screen operation user friendly interface providing comprehensive information It enters into main interface when electrified Powering the system is to enter the interface Following shown NOO0000 2013 08 23 11 25 Program 199 TAT Instruction code N2 GOO X200 2200 G53 N3 GOO U 44 T0000 Hachine Status MOS 189 r M78 M33 GOO X100 F30 X100 550 X100 a 4 4 4 Machine Coor 8 200 A 0 000 9 BOB 0 0008 0 000 NAD 0 000 SP360 Dee str eV O O O OOOO Oo PartNo l No Alarm SPrpm le CNC SZGH 2000TDb TDe operation manual 3 3 1 The key of manual operation 1 F Taking mm min as the unit to set the manual feed speed the input range is from 1 to 30000mm min And the input method according to data input method in parameter 2 Switching cycle from manual continuous to manual increment 3 S Set the speed of the first spindle The range is from 0 to 99999 the max depends on the No 36 parameter n speed parameter 4 T Modify the increment in manual increment 5 Si U Press once to increase or decrease 10 feed speed when the No 1 axis parameter is 0 the range is from 0 to 150 16 gears totally
6. information last grade USB disc execute program cancel 3 10 1 new file search when this button is pressed it pops up the requirement to input the name of new searched documents it can be number letter no difference if it is capital letter or small letter or other mixture of symbol not include lt gt J and no limitation on length Input document name then press enter to confirm if it exists in system it will be found and reversely displayed if not it will be newly build and reversely displayed To build a new file 38 NG SZGH CNC20001Db TDc operation manual Man Con 212121414 2013 08 23 11 31 Program a 0 N1 M 5 S600 Instruction code N2 COO X200 Z200 G53 N3 GOO U 44 T0000 N4 W 5 Machine Status NS G01 Ud W 2 F300 MoS Mes 118 NG W 11 M78 M33 178 e GOA X100 NS U10 U 10 F30 X100 N10 W 6 S550 X100 N11 682 U 6 W 9 112 K 9 Machine Coor N12 U10 W 15 25 KO 0 208 A 0 000 0 000 B 0 000 No 1 Total2 C 0 000 SP360 parttime Q 0 PartNo No Alarn SPrpm l The edition mainly uses to edit insert modify delete and so on After selects the program name and enter the entire screen edition system The menu at the base of the screen includes press FI F2 F3 F4 F5 F6 F7 compile first line Teaching pose del line gt gt del block copy block array serch alter aalter lt lt cancel etc Users can ope
7. B B Right of the end surface Left of the end surface Right ol the end sul face Left of the end surface Between A and A the program segment ns could contain G00 or G01 but can not contain X axis instruction between A to B the X and Z axis must be all increase or decrease graph that s a direction to increase or decrease 16 Close cutting loop G73 1 Au 2 Format G73U Gi _W k __R d _ G73 P ns _Q nf _U Au _W Aw __F f __S s _TM _ N ns u N nf ies i X rough thickness User parameter P7 k Z rough thickness User parameter P8 d cutting times User parameter P6 64 CNC Others is same as G71 Note 1 The cycle is according to the program which is between P and Q in G73 The tool SZGH CNC2000TDb TDc operation manual backs to A point automatically after finish cycle Note 2 Increase or decrease X or Z axis is invalid when using G73 17 Finish machining loop G70 Could use G70 to fine machining after using G71 G72 G73 to finish rough machining Format G70P ns Q nf ns and nf are the same as the above F S Tare all invalid in G71 G72 G73 when fine machining F S T are effective only in ns nf Tool use rapid feeding to back to starting point when G70 is over and start read the next program segment of G70 cycle For examplel G71 G70 N10 M03 S1500 N20 T0101 N30 G00 X160 Z10 N40 G71 U2 RI N50 G71 P60 Q120 U2 W1 F100 S2000 N60 G00 X40
8. N70 G01 Z 30 F80 N80 X60 W 30 N90 W 20 N100 X100 W 10 N110 W 20 N120 X140 W 20 N130 G70 P60 Q120 N140 G00 X200 Z50 N150 T0100 M05 N160 M30 For example2 G72 G70 65 CNC SZGH 2000TDb TDe operation manual N10 M03 S2000 N20 T0202 N30 G00 X176 Z2 N40 G72 W2 R1 N50 G72 P60 Q120 U2 WI F100 N60 G00 Z 72 N70 G01 X160 Z 70 F80 N80 X120 W10 N90 W10 N100 X80 W10 N110 W20 N120 X36 W22 08 N130 G70 P60 Q120 N140 G00 X200 Z50 N150 T0200 M05 N160 M30 For example3 G73 G70 66 SNG SZGH CNC2000TDb TDe operation manual N10 M03 S3000 N20 T0303 N30 G00 X220 Z40 N40 G73 U14 W14 R0 010 N50 G73 P60 Q110 U4 W2 F100 N60 G00 X80 Z2 N70 G01 Z 20 F80 N80 X120 W 10 N90 W 20 N100 G02 X160 W 20 R20 N110 G01 X180 W 10 N120 G70 P60 Q110 N130 G00 X250 Z50 N140 T0300 M05 N150 M30 18 End face deep hole loop G74 Format G74R e G74 X u P Ai Z w Q Ak F P e backward distance User parameter P10 Z w Z depth X u X end point coordinate Ak Z feed thickness User parameter P9 Ai X feed thickness For example N10 GOO X0 Z10 N20 G74 R2 N30 G74 Z 80 Q10000 F800 N40 G00 X50 Z50 N50 M30 67 CNC SZGH 2000TDb TDe operation manual 19 Slot cutting loop G75 Format G75 R e _ G75 X U __P Ai _Z w _Q Ak RO e backward distance User parameter P10 X u X depth Z w Z end point coordinate Ai X feed thick
9. to exit the status of linked process Pay attention 1 The baud rate is related to operational environment when using serial port to send files 2 The communication cable can t more than 10 meters length 3 Only the dedicated communication software of this system can send program in user s computer To set the sending speed of PC as the NC defeat otherwise B Instruction of USB DNC USB DNC is realized by U disk switch on U disk and system select program to execute in U disk Press F6 to open U disk n program interface select corresponding program to press F7 to execute program press Auto to get into automatical mode and press Run to process the NG SZGH CNC20001Db TDc operation manual program Pay attention 1 Don t unplug U disk in the process of USB DNC defeat processing otherwise 2 Back to the system program interface from U disk interface after finish USB DNC 3 After selecting the program it is best to press P to compile once to make sure the program is right before executing program of USB DNC 3 5 Operate safety prompt alarm 3 5 1 Emergency stop Press when emergency accidents happening the system will stop all the actions of lathe and shows Emergency stop on the interface Wait for the button up M67 imports effective signal when No 29 parameter in other parameter to be set effectively Press in the process or running lathe system coordin
10. 1 Laan Ne Machine Coordinate l l 0145 901135180 2251270 315 0145 es i pas sea Cr i ot L J 3 9 Input output Diagnosis Press Diagnosis to enter the diagnosis interface in parameter interface Press F2 and ft to check the status of input and output press F4 to check alarm information System diagnosis interface Input signal Man Con NOOOOO 2013 08 23 11 29 o o o o o o o Program 99 TXT fol 1082 tos 100 Tos Toe to Tog Instruction code 0 0 0 0 0 0 0 0 C53 Ma E E mieno Wo oo KRUN HALT T0000 0 0 1 Q 0 0 0 0 ER Hee eee ERBE 0 0 0 0 m 0 0 Q M85 M89 M18 A ee IM7 8 M33 N7 oP BO Bt a eee Ken WA VA 8 vA 8 8 8 2 S50 X100 1 1 1 1 1 1 0 Machine Coor SA we Do 2 000 A 2 0008 0 000 B 0 000 0 000 SP360 parttime Q PartNo lo No Alarm SPrpm le Lo rr eset Jf J cancer System diagnosis interface output signal Man Con NOOO 2013 08 23 11 30 0 0 0 ra 2 0 0 Program 99 TXT Mel Med MeS Mo Med NII wis msg instruction code Q 0 0 0 G53 MSA M93 MiO Nos NOS Noi Naso NE T0000 0 0 0 0 0 ay We OP w H e k po ne 2 O 0 O Q Q M 5 Mes 118 Y24 Y25 Y26 Ye Y28 Y29 Y30 Y31 M78 M33 M78 GOO X100 F30 X100 550 X100 Hachine Coor 0 000 A 0 000 0 000 B 0 000 0 000 SP368 PartTime PartNo 0 No Alarm SPrpm 0 Lo Jl mam reset cancer 37 CNC SZGH 2000TDb TDe operation manual Che
11. 1 extroversion O diffidence 13 Does lock for Spindle amp chuck 0 mean no 15 Chuck clamp M10 loose M11 checking 1 mean need 16 Finial forward M79 backward M78 checking 1 mean need 20 stuck control s gnal 0 single 1 doubleM10 M71 21 finial control s gnal 0 single 1 doubleM79 M73 22 Outside chuck control 0 no 1 yes 23 Outside finial control 0 no 1 yes 24 M10M11 short signal time s 25 M79M78 short signal time s 5 4 9 Reference points connections inpout port principle 5 4 9 1 Tool Limit Take L L axis as example Model NPN approach switch Machine CNC Proximity Switch Machine 96 ZONE SZGH CNC2000TDb TDe operation manual Axis parameter 21 XZ positive limit 0 open 1 close 22 XZ negative limit 0 open 1 close 5 4 9 2 Tool Reference zero Take XO Z0 axis as example Machine XO Travel Switch QV Drive 220 261531 XZ0 E Axis parameter 23 float zero bit paramter D3X D4C Y D5Z D6A 0 mean machine Zero 1 mean float Zero 24 X coor float zero set 25 Z coor float zero set 26 Feed ax s home 1 mean No use O mean clew 8 compulsion 9 must compulsion 27 Feed axis home mode 0 reverse check 1 reverse No check 2 No reverse check 3 No reverse No check 28 Home reverse direction D2X D3C Y D4Z D5A D8 1fristZ 0Posi t ve 1Negative 29 Home switch set DOX D1C Y D2Z D3A 1Close 0 Open 30 X check zero max lenth 100um radius 31 Z check zero max lenth 100um 32 X Home offset 10u
12. 25 CNC SZGH 2000TDb TDe operation manual 50 Have Spindle class control 1 mean open 0 mean close It is whether the spindle is booting when change gears 1 mean spindle is open O mean close 51 Spindle class speed 1 100rpm It s the speed that the spindle boot when the spindle change gears 52 Spindle class direction 0 mean M03 1 mean M04 It is the direction that the spindle boot when SP change gears 1 means reverse 0 means forward 53 Spindle class stop time unit 10ms It 1s the time that the spindle stop M05 when SP change gears 54 Spindle class time unit lOms It is the time that the spindle run in low class unit 10ms 55 Spindle stop time unit 10ms It is the delay time between cancel M03 M04 and boot MO5 unit 10ms 80 XZ axis coordinate plan D2Zworkpiece D3 Xworkpiece D4Ztool D5 Xtool D6 Z circumrotate D7Xcircumrotate It 1s bit parameter D2 Z axis in workpiece coordinate system D3 X axis n workpiece coordinate system D4 is Z axis in machine coordinate system D5 is X axis in machine coordinate system D6 is Z axis whether is rotation axis D7 is X axis whether is rotation akis means valid yes 0 means invalid no 404 SP motor direction 0 reverse 1 normal It is the direction of spindle motor o means reverse mean normal 405 SP axis s electron gear O Yes 1 No It 1s for whether the spindle use electron gear 406 SP axis s electron low gear numerator 1 999999 It is the numerator of SP axis s electron low gear in low
13. N290 X46 54 N300 X46 38 N310 G00 X150 Z50 M09 Return to the point of start cutting cutting fluid is off N320 T0300 Cancel redeem N330 MOS Stop spindle N340 M30 Program is over 4 5 Usage for grinder Use for excircle grinder with active measure and control instrument to process l Face grinding method T0101 M60 Use M60 to choose the mode of face measurement MO3 Start the spindle of emery cutter M63 To measure the start to the measuring position the system input M63 single when the lathe equipping this equipment 83 84 CNC SZGH 2000TDb TDe operation manual G04 X1 Delay second G00 KO Z1 To the nearby face measurement G31 W 3 F100 P1031 Rough machining in face enough M16 G31 W 1 F10 P1028 Fine machining in face enough M18 G0 ZI M62 Start the equipment of face measurement MO2 2 Excircle grinding mode T0101 M61 Use M6lto choose the mode of excirle measurement MO3 Start the spindle of emery cutter G04 X1 Delay second G00 X10 Z1 To the nearby face measurement G31 U 3 F100 P1027 Excircle rough grinding in face enough M22 make sure within 3mm G31 U 2 F10 P1026 Excircle fine grinding in face enoughM24 make sure within 2mm G31 U 1 FI P1025 Excircle fine polish grinding in face enoughM28 make sure within 1mm GO X10 M02 3 Compensate the abrasion of emery cutter T0202 G00 X100 Z100 Must be the fixed point of emery cutter G22 L5 GO U 0 01 Fix 0 05mm G01 W
14. No Alarm SPrpm 0 Press F1 enter radius compensation interface in redeem interface The parameter is used to set 30 NG SZGH CNC2000TDb TDc operation manual adopt corner radius of the tool Setting method Press ft to make cursor move to the corresponding tool and press Enter to popup a dialog box import corresponding tool radius press Enter at last Press F3 or F4 to make all initial or current tools to be 0 Pay attention Redeem number couldn t correspond to tool every tool could use any redeem number radius compensation correspond to redeem number so the number of redeem is the same as the number of radius compensation 3 7 2 Length of redeem Press F2 to enter length of redeem interface The parameter is used to modify the length which is adopt or reset the length Method of modifying the length Press T to make cursor move to the corresponding tool number and press Enter to popup a dialog box import the modifying axis into the dialog box and import the modifying value import 0 05 to plus 0 05 import 0 05 to reduce 0 05 press Enter to confirm The system calculates current value of redeem after finishing setting Method of reset the length Make lathe move to a position so that measure corresponding tool coordinate press ft to make cursor move to corresponding tool number and press F5 to popup a dialog box import the reset axis i
15. Servo motor is 0 It is time constant of Z axis ace dec eleration the range is from 300 to 90000 Note with stepper system the smaller the safer when lt 300 invalid For ensure efficiency set 0 24 Servo motor screw thread X axis Back speed It is the speed rate of X axis in servo system when back in processing screw thread Unit 0 1times 25 Step motor screw thread X axis Back rise speed It is the start speed of X axis in step system when back in processing screw thread Unit mm min Note for safe it should less than 100mm min 26 Step motor screw thread X axis Back Max speed It is the Max speed of X axis in step system when back in processing screw thread Unit mm min Note for safe it should less than 100mm min 27 acceleration type 0 mean line 8 mean curve It s for set type of ace dec eleration set 0 means line type set 8 means curve type Note In normal condition set line type in step system set curve type in servo system 28 curve ini acceleration gt 10 It is initial ace dec eleration constant when set curve type It is valid when gt 10 21 CNC SZGH 2000TDb TDe operation manual 29 curve acceleration gt 10 It is second ace dec eleration constant when set curve type It s valid when gt 10 30 curve max acceleration gt 500 It is Max ace dec eleration constant when set curve type It is valid when gt 500 otherwise the ace dec eleration constant is with line type of each axis 31 X go home rampit speed mm min It
16. W F I Tapping has two kinds of method Tracking the spindle encoder P411 0 spindle must match encoder spindle servo interpolation of Z axis and spindle P405 0 P410 92 P411 4 Through the No 404 No 411 parameter in axis parameter The execution is as follows e The first is the same as G32 Z axis feed negative according to the thread cutting e Move to the coordinate which is specified by program stop spindle automatically after spindle 61 CNC SZGH 2000TDb TDe operation manual stop completely the spindle rotates negative automatically according to specification Z axis returns to the starting position e Spindle stop rotating recover to the direction of spindle rotating in front of the program Note The cycle is the same as G90 G93 is a mode code So G93 should specify G01 or GOO etc example G93 Z 100 F5 tapping cycle to Z 100 Z 101 tapping cycle to Z 101 G00 X50 G00 Tapping method of the X axis 1 No 41 in speed parameter mode of arc interpolation 0 means A 8 means B is set to 2 2 Enter G19 into the program segment of X tapping enter G17 into the program segment of Z tapping enter G18 into the next program segment after finish tapping For example G93 G19 X 100 F2 G93 G17 Z 100 F2 G18 GO X30 Pay attention e If execute G93 after Z moving positive the system should execute interpolation negative first because of negative Should set the parameter of interpolation If the step motor is stuck sho
17. compile MAC 8 search Uses to search the appointed character string 9 replace alter Uses to replace the appointed character string 39 CNC SZGH 2000TDb TDe operation manual 10 all replace aalter Use to replace all appointed character string from the cursor to the ending of the program press Emergency brake can stop carrying on search alter all alter 11 exit press Esc or F8 returns to the main interface and save the program automatically 3 10 2 copy it is reduplicating current program to another program Choose this item to pop up dialogue box input new document name if it exists inputis invalid f not this name will be the name of newly copied document 3 10 3 rename for convenience of management the original documents can be renamed Choose this item to pop up dialogue box input new document name if it exists input is invalid if not this name will be the name of original document 3 10 4 delete Del for deleting all content and name of current program 3 10 5 infomation This system provides users information column for each program which is convenient for users to amend and set Length of document uneditable Last time of document amending uneditable 3 10 6 USBdisc Press F6 open or close U disk note before pulling out U it must return to directory of doc name otherwise newly copied data n U may lose 3 10 7 Serial port transmission progr
18. n negative direction Com point NO of farest end n positive direction compensation percentage interval between compensation point um Compensation value compensation point System automatically figures out each axis pitch error compensation point position according to basic parameters Each axis pitch error compensation point is distributed with equal interval users can input each point compensation value The interval of compenstion point is set on the each axis For example Example 1 Linear axis when length of travel is 400mm 800mm interval of points 50mm reference point compensation NO 40 it can figure out that Com point NO of farest end in negative direction 1s Machine negative travel point interval 1 40 400 50 1 33 Com point NO of farest end n positive direction 1s Machine positive travel point interval 1 40 800 50 56 Machine coordinate and compensation point NO correspondence 1s 400 350 100 50 0 50 100 750 800 output compensation value in 0 position parameters set as follows compensation point NO of reference point 40 Com point NO of farest end in negative direction 30 Com point NO of farest end in positive direction 56 Compensation percentage 1 Compensation point interval 50000 Compensation point and value contrast Corresponding compensation point and value The compensation value in corresponding compensation point No 33_ 34 35 36 37 38 39 40 a1 42 43 44 5 4
19. tap loop end face loop loop end cancel loop Z X go start X go start Y go start Z go start A go start B go start XZ Go G25 X Go G25 Y Go G25 Z Go G25 A Go G25 B Go G25 Save current coor XZ go home X go home Y C go home Z go home A go home B go home C go encode Zero Constant line speed cutting cancel Set feed per minute Set feed per revolution ee un wen ee SNG SZGH CNC2000TDb TDe operation manual Cas Jana TI III Oe Sy Con meiega V 3 Os 3 ag G04 Programmed dwell lt G60 Nicety stop N N 4 cut G64 Continuum part y N Cancel cutter compensation Cutter in the left of workpiece Cutter in the right of workpiece Machine coor Work coor1 Work coor 2 Work coor 3 Work coor 4 Work coor 5 Work coor 6 M03 Spindle on clockwise T SP M04 Spindle on counterclockwise M05 Spindle off y O MOS Coolant on M09 Coolant off s M10 Chuck tightens a M11 Chuck looses N M79 Tighten y edp ee hhe o M32 Lubrication on V M33 Lubrication off V ae M59 Huff on V 12 gt ao user definde1 y M61 output M60 N 45 ae a NG Poe fe 1009 YIOM uonesusduod A ae Zi mesuign POSEL JAH NO opur gt N ON N N OO ON pd p lt p lt pd p lt pd UI Q SZGH 2000TDb TDe operation manual user definde2 NABA M63 output s Ser i ee NET E Tram Sern CE owes To Mi occas BEL CE ower
20. 37 Spindle second max speed rpm 38 Spindle third max speed rpm 39 Spindle forth max speed rpm 40 Second Spindle max speed rpm 41 G02 GO3reverse compensation mode 0 mean A 8 mean B 42 mode B reverse compensation speed mm min 42 1 mode B reverse compensation Beginning feed speed mm min 42 2 mode B reverse compensation acceleration mm min s 43 Handwheel stop speed mm min gt 100 58 Forcedly limit drop speed critical mm min Introduction 1 X axis s GOO speed mm min 2 Z axis s GOO speed mm min The max is 30000 unit mm min Note the value must take machine configuration into consideration set wrong is very dangerous 3 Manual maximum feed speed mm min It is limitation of max feed speed in manual Unit mm min reference speed G00 speed 0 5 4 Auto Maximum feed speed mm min It is the max of feed speed in auto Unit mm min the speed could faster than GOO speed 5 G01 G02 G03 default speed mm min It is the default speed of G01 G02 G03 when it isn t set in auto running Max 5000 unit mm min 6 Null run speed mm min It is speed of null run press simulate is dry run Max 30000 unit mm min 7 Feed axis s manual speed mm min It 1s the speed of feeding axis in Manual Range lt max feeding speed unit mm min Note in Manual press F refresh the parameters automatically 8 Spindles manual speed rpm It 1s speed of spindle m manual Unit rpm Note in Manual press S refresh the parameters automati
21. D5A 0 invalid O valid 12 X axis s reverse compensation um 13 Z axis s reverse compensation um 14 X axis s direction signal 1 mean normal 0 mean reverse 15 Z axis s direction signal 1 mean normal 0 mean reverse 16 Close feed electron gear 1 mean Yes 0 mean No 17 X axis s electron gear numerator 1 999999 18 X axis s electron gear denominator 1 999999 19 Z axis s electron gear numerator 1 999999 20 Z axis s electron gear denominator 1 999999 21 XZ positive limit 0 open 1 close 22 XZ negative limit 0 open 1 close 23 float zero bit parameter D3 X D4Y D5Z D6A 0 machine Zero 1 float Zero 24 X coordinate float zero set 25 Z coordinate float zero set 26 Feed axis home 1 mean No use 0 mean clew 8 compulsion 9 must compulsion 27 Feed axis home mode 0 reverse check reverse No check 2 No reverse check 3 No reverse No check 28 Home reverse direction D2X D3C Y D4Z D5A D6B D8Zpriority 29 Home NC switch bit set DOX D1C Y D2Z D3A D4B D7 Manual Auto cut automatically 1Close 0Open 30 X check zero max length 100um 31 Z check zero max length 100um 32 X Home offset 10um 33 Z Home offset 10um 50 Have Spindle class control 1 mean open 0 mean close 51 Spindle class speed 1 100rpm 52 Spindle class direction 0 mean M03 1 mean M04 53 Spindle class stop time 10ms 54 Spindle class time 10ms 55 Spindle stop time 10ms 80 XZ axis coordinate plan D2Zwordpiece D3 Xwordpiece D4Ztool D5 Xtool D6Zcir
22. STOP output M65 0 invalid 1 valid 29 Alarm status output M67 0 invalid 1 valid 30 Set language 1 KP X 0 mean English 31 Is enable I O PLC program 32 Is enable High speed I O PLC program 33 HY make run signal 1 mean Yes 0 mean No 34 HA make stop signal 1 mean Yes 0 mean No 35 soft limit without home as manual 1 Yes 0 No 36 Set system time year month day hour minute 37 Velocity of RS232 0 7200 1 9600 2 14400 3 19200 4 38400 5 57600 6 115200 Note the bigger the value s the unstabler it 1s The bits of both ends must keep same 38 Lock Manual rampit func key 8 Yes 39 Special parameter 40 Special parameter 41 Bake current parameter It s defined to ex factory value set it is used for bake current parameter after test system well 42 Resume original parameter 601 Make current to Step Motor Parameter 602 Make current to Servo Motor Parameter 3 6 6 Work coordinate system parameter 1 X of work coordinates G54 mm 2 C Y of work coordinates G54 mm 3 Z of work coordinates G54 mm 4 A of work coordinates G54 mm 6 X of work coordinates G55 mm 7 C Y of work coordinates G55 mm 8 Z of work coordinates G55 mm 9 A of work coordinates G55 mm 11 X of work coordinates G56 mm 12 C Y of work coordinates G56 mm 13 Z of work coordinates G56 mm 14 A of work coordinates G56 mm 29 CNC SZGH 2000TDb TDe operation manual 16 X of work coordinates G57 mm 17 C Y of work coordinates G57 mm 18 Z of work coor
23. ULN2803A controloutput sigal 1 U28 M59 M61 M63 M65 M67 M69 M71 M73 2 U29 M03 M04 M05 M08 M10 M79 M32 M75 3 U30 T T S01 S02 S03 S04 LRUN INTH 2 User defined M71 M70 M73 M72 will maybe stuck control sigal Other parameter P20 P21 setup 3 User defined M65 M67 M69 will maybe stop alarm run output controlsigal Other parameter P28 P29 setup 4 All output sigal is valid by OV 5 4 8 1 CNC spindle control M03 M04 M05 Axis parameter 7 Spindle stop time 10ms 8 Spindle stop long signal 0 mean No I mean Yes 9 Check SP encode 1 mean Yes 0 mean No 10 SP encode pulse 4 times encode thread 50 Have Spindle class control 1 mean open O mean close 51 Spindle class speed 1 100rpm 52 Spindle class direction 0 mean M03 1 mean M04 53 Spindle class stop time 10ms 54 Spindle class time 10ms 55 Spindle stop time 10ms Speed paramemter 8 Spindle s manual speed rpm 36 Spindle first max speed rpm 37 Spindle second max speed rpm 38 Spindle third max speed rpm 39 Spindle forth max speed rpm 40 Second Spindle max speed rpm Other parameter 13 Does lock for Spindle amp chuck 0 mean no 95 CNC SZGH 2000TDb TDe operation manual 5 4 8 2 CNC lubrication control M32 M33 Other parameter 4 Have auto lubricate 0 yes l no 5 Auto lubricate time 0 01s 6 Auto lubricate stop time s 5 4 8 3 CNC stuck finial control M10 M11 M79 M78 Other parameter 2 lather outside chuck
24. effectively to fine machining invalid in rough machining cycle Note 2 A B must conform the increase or decrease together mode of X and Z axis Note 3 G97 G96 is invalid for rough machining cycle when the program ns nf includes choose function of constant linear velocity G96 G97 in the G71 or front program segment is effective for rough machining cycle Note 4 from A to A maybe G00 G01 is in the NS program segment but not containing Z axis movement instruction Note 5 In program segment of NS to NF can t call subprogram Note 6 Use G71 to cut shape four method as follows the four mode is cutting according to the tool which is parallel Z axis A u A w fine machining allowance as shown below Outer cycle processing 15 End face thick loop G72 G72 and G71 are rough machining cycle instruction but G72 1s along the direction which is parallel X axis to process cutting cycle format G72 W Ad R e G72 P ns Q ns U Au W Aw F P S Gs T Ct Ad e ns nf Au Aw f s tis same as G71 Instruction could be arc or straight line Specified trajectory 7 gt 2 Cutting feed Erg Sees Back a precision machining allowance Rough machining cycle of end surface Use G72 to cut the shape there are four situation No matter what kind of s the tool parallel the X 63 CNC SZGH 2000TDb TDe operation manual axis to cut again A u A w symbols are as follow A A A A Inner bore processing
25. empty The argument assignment to the local variable when calling the macro program 2 21 600 global variables The meanings are the same in different macro program When power is off the variable 21 100 is initialized to zero the variable 101 600 data is saved not to loss even if the power 1s off 3 1000 system variable the system variables are used to change various data when reading the running CNC For example the current position and the compensation of tool Special note macro variables 100 155 and 190 202 have been used by the system users can not use 4 The macro variables 1001 1099 corresponds the X axis offset value of lathe T1 T99 Unit micron The macro variables 1401 1499 corresponds the Z axis offset value of lathe T1 T99 Unit micron Could read the value for example 200 1003 To read the X axis offset value of the third tool into macro variables 200 Could modify the value for example 1003 23000 To modify the X axis offset value of the third tool to 23000 micron 78 SONG SZGH CNC2000TDb TDe operation manual 1003 1003 50 To increase the X axis offset value of the third tool 50 micron 5 The I O variables 1800 X00 X07 1801 X08 X15 1802 X16 X23 1802 X16 X23 1803 X24 X31 1804 X32 X39 1805 X40 X47 1806 X60 X67 1808 YOO Y 15 1809 Y16 Y31 DO D7 D0 D7 D0 D7 D0 D7 D0 D7 D0 D7 D0 D7 D0 D7 D0 D15 D0 D15 Format 1 Exp
26. except that the installation dimension are different the other functions are same ES No BH ce e Ea RO na amp lt gt lt gt s ro B gt Be MAELO E AE lt gt T TAE a Att H H a i EH EH lEs s a E EAN jese Le fa amp K a 85 CNC SZGH 2000TDb TDe operation manual 5 3 system rear view 412 392 coh AH CN6 AIBISPK BH 205 185 H x E A Ly im PA ML a i 12 ae E kA fz A gt O N N G lt 5 4 interface connection graph 5 4 1 CN4 and electric tool carrier connection 701 3 a rox T03 3 a A kase 11 24V T05 5 ie i T06 6 S wii 15 24V CN4 DB15 hole electric tool carrier VO OUT OUT OUT 9 IN Lock signal System can control 1 99 Tools Active tools is 8 Tools default is 4 Total ty Tools setup in Redeem press C Interfix Tool parameter as 6 N _ 8 N _ Z 86 SNG SZGH CNC2000TDb TDe operation manual 1 Active tool function 1 mean Yes 0 mean No 2 Active tool number 4 Tool positive rotate max time s 5 Delay time after tool positive rotate ms 6 Delay time after tool stop ms 7 Tighten time of tool reverse rotate ms 9 Have total signal TOK 1 mean have 10 C Tool radius compensation s establish O mean A 1 mean B 11 C Tool radius compen
27. face loop cutting Usage of G94 For example N10 M03 S1000 N20 T0101 N30 G00 X85 Z10 MOS N40 G01 Z5 F200 N50 G94 X30 Z 5 F100 N60 Z 10 N70 Z 15 N80 G00 X100 Z60 M09 N90 T0100 M05 N100 M30 Every cycle needs back to starting point at the above program make the external diameter parts be cut again it wastes time so change the cycle part of program as follow in order to improve efficiency N50 G94 X30 Z 5 F100 N60 G00 Z 3 N70 G94 X30 Z 10 N80 G00 Z 8 N90 G94 X30 Z 15 55 CNC SZGH 2000TDb TDe operation manual N100 GOO X 100 Z60 Taper end face loop format G94 X U __ Z W _R_F_L gt cCutting feed an gt Rapid feed 4 Cut starting point Cycle starting point X axis Taper end face loop cutting For example N40 G01 X55 Z2 F200 N50 G94 X20 ZO R 5 F100 N60 Z 5 N70 Z 10 N80 GOO X Z R 5 in N50 program R 5 15 10 5mm 11 Screw thread loop G92 56 NG SZGH CNC2000TDb TDc operation manual Format 692 X U Z W _ FID_R_LL J K PL a ammm _ of withdrawal Scale withdrawal of XZ Number of threads Radius difference of X Screw pitch Coordinate of the end 1 Straight screw thread loop format G92 X U _Z W _ Fil gt Z axis X 2 Thread processing saene gt Rapid feed Program N10 M03 Sxx N20 T0101 N30 G00 X45 Z5 N40 G92 X29 2 Z 45 F1 5 N50 X28 6 N60 X28 2 N70 X28 04 N80 GOO X
28. import INTH signal to reset the servo drivers in diagnosis mode 6 No 5 alarm for door switch The alarm signal of M12 door switch is effective 7 5V is under voltage Supply voltage is low 5V of the system 1s low 8 Emergency stop Press the button of emergency stop 3 6 Parameters operation At any status conditions press parameter to enter the status to set the parameter Parameter in this axis parameter tool parameter other 99 66 99 66 99 66 system includes processing parameter speed parameter parameter coordinate password 7 kinds totally In main menu pressing Parameter function key it enters para setting status including User Speed Awis Tool Other Coor Passwd seven function Choose pressing Fl F2 F3 F4 F5 F6 F7 F8 choose Except for special note all data are using mm Except for special note all data are using mm 99 66 412141414 2013 08 23 11 26 Program 99 TAT Instruction code Cycle 671 672 Cycle 671 672 653 6716726173 in T0000 6717 6727673 6717 6727673 d Machine Status 1185 1189 M10 673 cutting M78 M33 M70 t 6 3 X rough 673 Z rough C20 X100 674 675 defau F30 X100 674 675 defa S50 X100 676 finish t Machine Coor 676 quit len 000 A 0 000 676 thread t 0 000 B 0 000 0 000 SP36B PartTime Q 0 PartNo l No Alarm SPrpm 0
29. instruction 00 99 Tool function T Tool changing instruction Tool T0101 9999 G M T S SS F W IK R Preparation function Auxiliary function The first spindle speed 0 65000 The second spindle speed 0 65000 Speed per minute per rotation 1 30000mm min 0 001 9 999mm n Coordinates character The coordinates value of X Z axes 99999 9999mm Lead of screw thread F F for metric I for imperial 0 1 1000mm 1 99teeth inch Spindle function Spindle function Cutting speed Core coordinates IK NZ axes coordinate increment value 99999 9999mm Arc radius R_ Are radius value tool radius value 0 001 99999 999mm_ Delay time Program entrance P Entrance of calling program segment 0000 99999 Repeat times L Times of cycle or subprogram calling 1 65000 1 9 L can be used as numbers of multiply screw thread There is befor N this line does not a run 4 2 2 Program instruction table G00 N Rapid point positioning Linear interpolation Circular clockwise Circular counterclockwise spiral interpolation G02 spiral G03 spiral Check jump No alm Check jump alm 5 O O e gn 2 O 3 un 43 CNC N psf om ee wgon lt S gt SZGH 2000TDb TDe operation manual Finish manching loop Cylindrical face thick loop end face thick loop close loop end face deep hole loop slot loop complex screw thread loop Circular loop screw thread loop
30. is speed of X axis when go home in forward direction Unit mm min the range is less than the G00 speed of X axis 32 X go home reverse speed mm min It is speed of X axis when go home in reverse direction Unit mm min the range is 20 500 Note it is for ensure accuracy the smaller it is the higher the accuracy is when set well don t change it forever 33 Z go home rampit speed mm min It is speed of Z axis when go home in forward direction Unit mm min the range is less than the G00 speed of Z axis 34 Z go home reverse speed mm min It is speed of Z axis when go home in reverse direction Unit mm min the range 1s 20 500 Note it is for ensure accuracy the smaller it is the higher the accuracy is when set well don t change it forever 35 G96 spindle min speed rpm It 1s the min speed of spindle when run G96 code 36 Spindle first max speed rpm It is the first max speed of spindle it is also the speed when voltage is 10V unit r min 37 Spindle second max speed rpm It is the second max speed of spindle it is also the speed when voltage is 10 V unit r min 38 Spindle third max speed rpm It is the third max speed of spindle it is also the speed when voltage is 10V unit r min 39 Spindle forth max speed rpm It is the forth max speed of spindle it is also the speed when voltage is 10V unit r min 40 Second Spindle max speed rpm It is the max speed of the second spindle it is also the speed when voltage is 10 V unit r min 41 reverse compensation mod
31. point G25 G61 G611 G615 G25 remember the current X Z coordinate G61 returns X Z coordinate point of G25 G611 returns X G612 returns Y G613 returns Z G614 returns A G615 returns B G25 is the same as G26 if not set Format G25 Save current coordinate G61 G6ll G6l2 G613 G614 G615 XZ X Y Z A B For example N0000 N0001 N0002 N0003 N0004 N0005 N0006 N0007 N0008 N0009 GO X20 Z80 G01 US W 16 F200 W100 G00 U10 Z80 G25 G01 U10 W 30 GO X100 Z200 G6l M2 25 continue feed cutting G60 G64 Format G60 G64 cancel continue feed 26 Constant speed cutting G96 G97 Format G96 S_ Constant speed cutting G97 cancel In the status of constant linear speed G96 S_ address word means linear speed M min After the cancellation of constant linear speed G97 S_ address word means spindle speed R M Press absolute coordinate to change the spindle speed n the status of constant linear speed G96 Note G96 constant linear speed effective G97 cancel the function of constant linear speed 73 CNC SZGH 2000TDb TDe operation manual G50 S limit the maximum speed of spindle S S value behind the G96 is the cutting constant linear speed unit is m min S value behind the G97 is specifying spindle speed after cancel the constant linear speed such as the default is for the implementation of G96 Directive before spindle speed Note 1 use constant linear speed the spindl
32. speed is the speed on display F times the rate 3 3 4 Back to lathe s datum point reference point There are two ways to back to datum point n this system not only the switch for datum point but also can set floating point the methods as follows Switch for datum point Back to datum point operation is to feed every axis to lathe s datum point position in turn When the parameter of feeding axis which back to datum point is 0 the axis of coordinate detects the datum point and return to the pulsing signal of Zero the data of lathe s coordinate will be 0 automatically 8 NG SZGH CNC2000TDb TDc operation manual Switch on the power supply of the system release alarm and the button of emergency after the CNC is power off the need to back to datum point to set lathe s coordinate correctly Instruction l The system requires for backing to the datum point every time when it s power on the requirement can be set by No 26 parameter in axis parameter it can be prompt or force 2 The way and type of detecting signal can be set by No 27 parameter in axis parameter so detect the switch of datum point is effective also detect the Z pulsing signal of electrical motor after detecting the switch of datum point precision higher detect forward or reverse for Z pulsing signal of electrical motor 3 The direction for backing to datum point can be set by No 28 parameter in axis parameter D2 D4 correspond to X Z axis 0
33. system 2 3 4 Chinese English menu full screen edition Easy operation convenient viewing 2 3 5 Abundant debugging functions it can point out clearly what errors of operation are and guide to correct them 2 3 6 Program changing between CNC system and IBM PC series compatible computer it can conduct CAD CAM CAPP auxiliary programming by using Pc series compatible computer s abundant software resources then transfer the CNC program into the system to machining through USB movable U disc copy port RS232 port Likewise it also can transfer the program from system to PC through communication port NG SZGH CNC20001Db TDc operation manual 2 4 System operation condition 2 4 1 Power supplying AC 220V 10 15 Frequency 50Hz 2 power lt 100W Note it must use isolation transformer to supply power first input 380V 2 4 2 Climate condition Operation condition temperature 0 45 C relative moisture 40 80 storage amp transportation condition temperature 40 55 C relative moisture lt 93 40 C atmosphere pressure 86 106kpa 2 4 3 operation environment No excessive flour dust no acid no alkali gas and explosive gas no strong electromagnetic interference Chapter 3 Operation explanation When using the NC system just master the parameter of system edit program manual operation auto operation Then you can operate easily There are some details to instruct hereinafter 3 10peration panel This system is compo
34. the machining procedure Select the machining procedure before the automatically machining The operating procedure 1s Press 7 to select the program and press execute F7 key 41 CNC SZGH 2000TDb TDe operation manual Chapter4 Programming CNC lathe is highly effective automatical equipment according to programmed program to process workpiece Programming refers to process of using cnc language to describe machining track and actions based on the machining blueprint and technique requirement 4 1 basic concepts program segment is a complete command line consisted of instruction segment and data segment Program is a congregation of program segment by machining logic structure in order to complete the machining of workpiece Machine coordinate system see fig Lathe top view Machine coordinate stipulates machine coordinate and direction z axis parallels spindle direction away from spindle is positive X axis is vertical to spindle the opposite of knifepoint is positive Lathe top view SERVO MOTOR CNC CONTROLLER SPINDLE Absolute programming it is confirmed coordinates data programming mode based on established absolute coordinate system X Z C Y stand for it Relative programming increment programming is the distance and direction of operation end point compared with starting point U W V stand for it Mixed programming is the programming of one segment program by both absolute
35. to control chuck when M10 is valid tighten tool otherwise invalid When set as l use MIO amp M7I to control chuck when M10 is valid and M71 is invalid tighten tool otherwise when M10 s invalid and M71 1s valid loose tool M10 output M10 M11 output M71 Check whether it is in place P40 in Axis parameter means check 0 means no When set as check M 10 is in place and the system also check whether M40 is valid automatically when M40 is valid do next step Loose tool M11 tool is in place and the system also check whether M12 is valid automatically when M12 is valid do next step 21 finial control signal O single 1 doubleM79 M73 22 Outside chuck control 0 no 1 yes It is for whether use external switch button to control tighten loose tool it is reciprocating 28 SONG SZGH CNC2000TDb TDe operation manual s gnal one time is valid tighten tool next time is invalid loose tool when set 0 means without external switch when with external switch the signal is M16 23 Outside finial control O no 1 yes 24 M10M11 short signal time s It is for stay time that output M10 M71 is short signal 0 means them is long signal unit s 25 M79M78 short signal time s 26 Emerge Stop 0 open 1 close It is the type of emerge stop1 switch in operation panel for safe advice set 1 Normal close 27 Emerge Stop2 0 open 1 close It is the type of emerge stop2 switch in handwheel or external switch Pin5 in CN11 for safe advice set 1 Normal close 28 Run status output M69
36. used to alter axis so P1 P2 only set as 0 A X Y C Z to select axis X1 X10 X100 OFF to select grade 2 lather outside chuck 1 extroversion O diffidence 3 use control switch 1 Yes 0 No It is for whether the tamper switch is valid means valid 0 mean invalid 4 Have auto lubricate O Yes 1 No It is for whether the auto lubricate is valid means val d O mean invalid Note auto lubricate is decided by working time 5 Auto lubricate time 0 01s It is the time of auto lubricate also time that M32 is valid unit 0 01s 6 Auto lubricate stop time s It is the interval that lubricate every time also the interval that twice M32 is valid unit s 7 Door switch checking M12 0 no 1 yes It is for whether the system check the signal of safe door 0 means there isn t safe door 1 mean there 1s safe door and check it Note for the check of safe door it is realized by M12 When set valid and M12 is also valid in Manual system could work but in Auto it not 8 Door switch Model 0 open 1 close It is type of safe door 0 means normal open type l means NC normal close 9 bit parameter 21 CNC SZGH 2000TDb TDe operation manual DO Null D1 Start CNC system clear part Number D2 1 Automatic space before letter when edit program D3 Null D4 Null D5 1 Do not stopping SP and cooling when pressing Restet D6 1 G00 XZ speed by oneself D7 1 Tool redeem by oneself D8 1 Save SP chuc
37. 100 Z50 57 CNC SZGH 2000TDb TDe operation manual N90 T0100 M05 N100 M30 2 Taper screw thread loop format G92 X U __Z W __R_ Fl N X awis Taper screw thread loop For example N10 M03 Sxx N20 T0101 N30 G00 X55 Z10 N40 G01 X60 Z5 F100 N50 G90 X66 25 Z 60 R1 875 N60 G92 X66 88 Z 50 R1 4 111 N70 X66 9 Ill N80 X67 I11 N90 X67 4 I11 N100 X67 6 Ill N110 X67 8 Ill N120 G00 X100 Z50 N130 T0100 M05 N140 M30 Starting point of thread Thread cutting samne Rapid fee Pay attention 1 When the transmission of spindle and encoder not as 1 1 please modify the axis parameter No 412 No 413 412 means the number of teeth requirements less than or equal to the encoder tooth number when it is greater than the encoder tooth number it must match keysets of our company 413 the encoder tooth number 2 When processing inch thread pitch I is non mode just be effective in one sentence so every sentence should plus I in thread cycle 3 Spindle speed S is the speed of the processing thread of pitch Fx system requires this value should be less than 3000mm min The back tail speed of X axis is FxSx which is set by speed parameter No 24 system requires this value is less than 5000mm min such as When processing F2 S1200 this value should be less than 20 58 NG SZGH CNC2000TDb TDe operation manual d 70 Tm PZ axis d 66 23 i gt 66 ss X axis 3 Deceleration or acceler
38. 1s forward 1 is reverse 4 The sequence of X Z back to datum point can be set by No 28 parameter in axis parameter X is first when D8 is 0 Z is first when D8 is 1 5 The type of the switch for datum point can be set by No 29 parameter n axis parameter DO D2 correspond to X Z axis 0 is always on 1 is always off 6 The maximum length of detecting Z pulse of electrical motor can be set by No 30 No 31 parameter in axis parameter the value must less than the pulse of electrical motor run a cycle 7 The shifting distance after backing to datum point can be set by No 32 No 33 parameter in axis parameter rapid move coordinate to the value of parameter after backing to datum point No switch for datum point To set floating point to make sure turn on corresponding function of floating point by No 23 parameter in axis parameter setting No 24 No 25 parameter to make sure X axis and Z axis floating point the datum point of lathe The steps to set floating point as follows 1 Setting the No 23 parameter in axis parameter to set the axis which is starting up floating point For example Turn X axis on is 00001000 Z axis is 00100000 turn both of them on is 00101000 2 Moving X axis to designated position so that set floating point 3 Press Parameter Axis parameter and select No 24 parameter Enter popup a dialog box of X axis floating point coordinate Import the value of setting lathe coordinate If i
39. 20 F10 W20 G800 G185 X100 M02 ZONE SZGH CNC2000TDb TDe operation manual Chapter 5 System installation and connection 5 1 system installation and connection At first users should check whether the hardware is complete unwounded and compatible such as cnc system driving power servo motor photoelectric encoder electric tool carrier The installation of cnc system must be fastened tightly with some spaces around to ensure the ventilation of air Panel should be put in a place where it is not only convenient to operate and but also able to avoid hurt of heating by scrap iron Intense current week current must be put separately cnc system and driver should be possibly away from the machine intense current In order to reduce interference all signal cables should be kept away from AC contactor Photoelectric encoder limit basic point signal are advisably not to be connected directly to cnc system through intense current box All power cords must be earthing Fix all plugs with screw Forbid to insert and extract all cables when power is on In installation of cnc system panel should avoid hurting by hard and sharp materials If the painting of other part of machine 1s needed please take off cnc system to keep it clean To ensure there is no strong magnet and current interference keep away from inflammable explosive and other danger materials 5 2 system installation dimension This system has two types of installation
40. 313 express X Y Z A B axis Ak 314 X axis multi turn coordinate offset 3 14 3 15 43 16 317 318 express X Y Z A B axis 101
41. 6 47 48 49 56 Value 2 1 1 gt o 1 lo f al z jo jaja 2 fo i 2 7 The contrasted chart of compensation points and value as follows 35 CNC SZGH 2000TDb TDe operation manual Compansate Value 4 3 2 Reference Piont I 3400 mm Machine Coordinate Example 2 rotor axis when movement per revolution is 360 interval of points 45 reference point compensation NO 60 Com point NO of farest end in negative direction 1s usually same as reference point com point NO Com point NO of farest end in positive direction 1s Reference compensation point NO movement per revolution comp point interval 60 360 45 68 Machine coordinate and compensation point NO correspondence 1s Reference Piont 270 0 180 0 note input value in small circle If the total amount from 61 to 68 doesn t equal 0 accumulated pitch error per revolution will deviate so same value shall be put in 60 and 68 Parameter sets as follows compensation point NO of reference point 60 Com point NO of farest end in negative direction 60 Com point NO of farest end in positive direction 68 Compensation percentage 1 Compensation point interval 45000 Output compensation value at corresponding point NO 60 61 62 63 64 65 66 67 68 Compensation point and value contrast 36 NG SZGH CNC2000TDb TDc operation manual 4 Compansate Value 3 1 2 Reference Piont Referen e Piont
42. 6 G73 cutting times It is for default cycle times when it isn t be set in G73 code 7 G73 X rough thickness 10um It is for default rough thickness of X axis when it isn t be set in G73 code 8 G73 Z rough thickness 10um It is for default rough thickness of Z axis when it isn t be set in G73 code 9 G74 G75 default feed thickness 10um It is for every default infeed in Z axis direction when it isn t be set in G74 code unit 0 01mm It is for every default infeed radius in X axis direction when it isn t be set in G75 code unit 0 0 1mm 10 G74 G75 default backward distance 10um It is for every default retract in Z axis direction when it isn t be set in G74 code unit 0 01mm It 1s for every default retract radius in X axis direction when it isn t be set in G75 code unit 0 0 1mm 11 G76 finish turn times It is for default cycle times when it isn t be set in G76 code times 1 99 12 G76 quit length 1 10 lead It is for default length of retract chamfer when it isn t be set in G76 code the length is 1 10 of thread lead 13 G76 thread tooth angle degree It is for default angle of thread tooth when it isn t be set in G76 code unit degree 14 G76 minimal cutting depth 10um X axis radius It is for set minimal cutting depth radius of G76 Unit 0 1mm 15 G76 finish turn remaining 10um It is for default remaining of finish turn when it isn t be set in G76 code unit 0 01mm 16 X program mode 1 mean Radius 0 mean Diameter The
43. 7 Spindle stop time 10ms It is the braking time of spindle the shorter it 1s the faster the brake 1s 8 Spindle stop long signal 0 mean No l mean Yes When it is 1 the signal of spindle is long signal when it is 0 1t is short signal 9 Check SP encoder 1 mean Yes 0 mean No It is for whether the system check the signal of spindle encoder also the spindle s position feedback When mean check o mean no check the spindle gear ration must be 1 1 with spindle encoder 10 SP encode pulse It is the feedback pulses of each rev of spindle encoder It 1s lines of SP encoder 4 11 Soft limit invalid D2X D3Y D4Z D5A 0 invalid O valid It 1s invalid bit parameter of soft limit every axis 1s set alone D2 X D3 Y C D4 Z D5 A D6 B Example the soft limit of X axis is valid the bit parameter 1s 00000100 12 X axis s reverse compensation um It is the value of reverse compensation radius when X axis is running in negative direction when X axis run in negative direction system compensate with the value 13 Z axis s reverse compensation um It is the value of reverse compensation radius when Z axis 1s running in negative direction when Z axis run in negative direction system compensate with the value 14 X axis s direction signal 1 mean normal 0 mean reverse It is for change the direction of X axis when it is 0 the direction of code is opposite to the direction of moving when it sl the direction is same 15 Z axis s direction signal 1 mean normal 0 mean
44. M2 2 ve M24 3 16 M22 5 _ dee gt 19 M61 M18 10 22 MIS M12 11 23 M28 wig 49 24 M14 89 CNC SZGH 2000TDb TDe operation manual M67 MIS OUT oo CN16 machine electric device connection I O Q ur OO OOO aa jal lt ON I lt QO O Kano 1 14 v7 X41 2 15 Y28 MAN o 24V 0 OUT 0y OUT our h OUT OUT OUT _ 90 ONG SZGH CNC2000TDb TDe operation manual HALT 5 4 6 CNS and servo drive amp motor connection Fr EEE 25 YZO 2 24 YZO 24V 11 y INTH 10 YDIR 9 20 YCP ADIR r 19 XDIR En 6 18 XCP XZO gt 17 XZO ZDIR 4 16 ZDIR ZCP 3 15 ZCP ZZ 2 14 770 pin Function 18 7 19 U U U X pulse signal X pulse signal O X direction signal O X direction signal QO Y pulse signal QO Y pulse signal T T T T T 20 T IN T T T T it T T QO Y direction signal Y direction signal X motor Zero X motor Zero Z pulse signal 5 17 3 15 4 16 2 14 24 25 O 12 11 INTH 10 21 N OUT O Z pulse signal Z direction signal Z direction signal Z motor Zero Z motor Zero Y motor Zero Y motor Zero OV Servo alarm 24V Clear alarm U U OUT UI E oS NO 92
45. N0010 01010 N0020 N1020 N0030 M98 P21010 N1030 N0040 N1040 N0050 M98 P1010 N1050 N0060 N1060 M99 34 T tool Format fuction Tab a Tool numbera b compensate number Format N0000 TO101 N0001 GO X30 Z500 N0002 T0303 N0003 G00 X50 N0004 T0505 71 CNC SZGH 2000TDb TDe operation manual N0005 M02 35 S SS SP speed The first SP use S speed parameter P36 control the highest speed output 0 10V frequency conversion voltage The second SP use SS speed parameter P40 control the highest speed output 0 10V frequency conversion voltage 36 F feed speed F use for GOI G02 G03 etc feed speed G98 F0 01 20000mm min G99 0 001 500mm r 37 Macro program instruction 1 Input instruction WAT Waiting for the input port X valid or invalid instruction Format WAT X Note to means the input is effective means the input is invalid X means the input port X00 X55 see the I O diagnosis 2 The output instruction OUT Set the output port Y is valid or invalid instruction Format OUT Y Note means the output is effective means the output is invalid Y means the output port YOO Y31 see the I O diagnosis 3 Variable and assignment 1 0 20 local variable local variables only can be used to store data in macro program such as a result of operation when power is off the local variables are initialized to the
46. User Manual CNC2000TDb TDc Lathe Control System Shenzhen Guanhong Automation CO LTD Website www szghauto com Add Room 807 Anxin Building No 536 Shenhui Road Liuyue community Henggang Street Longgang District Shenzhen City Guangdong Province ChinaProvince China Post code 518115 NGE SZGH CNC2000TDb TDe operation manual Catalogue Chapter L Preiser see een 1 Chapter 2 System Peete al KET GS as asas ee a sajan aan ah akan ga kaa mei 1 2 1 SYSTEM CONSUEUC HONS aaa akang ja ag eet inclines ob aoe ina aan daa ga BA ala a Ba a ease es 1 D2 OY Ste ACCMMIC Al parae e sa aaa ag aa saa sa pa aba Da KEN A ANA E PAG BB DA a AAN GA ag E apa a a ga a a aga A nan dee aaa 2 ZI SYS Ue HL EUR CH ON ses ee erstere 2 24 SY SICH O DENTA ON CONAN ON release 3 Chapter 3 Operatore plana UO Daunio Eier 3 Di OPC TA OM pane en ser ri ee 3 3 2 INGY DOANE TSU LI OT aga aaa aaa eaaa a ai nee een 3 3 3 Manual Operationen ee a ai aa bana na aa ai Da aaa baha ah na aka a anan SO aa aaa an deeb hod aana aa AN 5 DA AU OPC aU OM aaa ea Re else 11 3 3 Operdfe Sale prompt ala sasaka aa aa KAN E I ag Ka AA AAN ANA E GA a NA gg A Kg a Bag a gan ga aan ai 15 3 6 P rameters Opra MOM aaa aaa aa kan paia aa TUN a ea ee a kaa a a ag an AN 16 3 SEL Parameler oL tool TEC CIN anne Eee an 30 3 9 lnpu ouput Didono B a rn edel 37 3410 Program Pdt Operation seta u a I ei 38 Chapter Programm 19 een 42 4 Basic GONG DIS ee ae ee ee ee een 42 4 2 Program
47. ZONE SZGH CNC2000TDb TDe operation manual turret 5 T8 means linear turret 3 Lather type It is type of lath machine s structure O turret in front of horizontal lathe 1 turret behind of horizontal lathe 2 turret in front of vertical lathe 3 turret behind of vertical lathe 4 Tool positive rotate max time s It is the max time that the turret is changing tool automatically when over the time the system stop ATC and alarm 5 Delay time after tool positive rotate ms It is delay time that check the tool signal Tok after the turret rotated 6 Delay time after tool stop ms It is the delay time that is between the turret forward rotate 1s okay and stop also 1s between cancel forward rotate signal T and output reverse rotate signal T unit ms 7 lighten time of tool reverse rotate ms It is the time tighten tool in reverse rotate also is the time that output the siganl of T Note the bigger the value is the hotter the motor 1s 9 Have total signal TOK 1 mean have It is for whether check the signal of TOK 1 means check it o means not 10 C Tool radius compensation s establish 0 mean A 1 mean B 11 C Tool radius compensation s cancel 0 mean A 1 mean B 20 Active tool mode 1 mean normal 0 mean coding tool 3 6 5 Other parameter 1 Set sub panel type 1 hand hold 0 panel It is the type of handwheel means hand held type 0 means handwheel in panel C panel Note when the parameter is 1 P1 1 CN11 handwheel port couldn t be
48. Zero point offset For example x X Current Value A B 40 A 30 B ABC a Nn 659 7 NOI G54 GOO G90 X40 230 654 AA hee N02 659 0 30 0 30 DR N03 GOO X30 Z30 ee N04 M30 30 Tool radius compensate G40 G41 G42 Format G40 tool rad us compensation cancellation G41 tool radius compensation of cutter in the left of workpiece offset G42 tool radius compensation of cutter in the right of workpiece offset The left and right in G41 G42 are viewed from direction of cutting tool lies in the left or right of workpiece Tool radius 1s designalated by R executing offset begins at the program line of G41 G42 in the closed angle system generates automatically transiting arc allowing tool radius offset vector of last program segment transmit to that of the next program segment Tool offset vector describes value and direction method of tool offset its radius vector is tool radius For arc its direction is in radius direction For line its direction 1s vertical to the line direction When it transits at the closed angle arc it will cause errors when the angle is less than 180 degree because the transition becomes the inner closed angle transition This system only transits outer closed angle and remains valid only for G01 G02 G03 that is the outer closed angle between strait line and strait line arc and arc strait line and arc can generate transiting arc 75 CNC Tool rest is on the right ofworkpiece along the tool mo
49. am Besides U can use RS232 port In interface of choosing program press R to receive program press T to send program Then can communicate the program according to the interface The following chart shows Transmit the program file from PC to CNC run CNC CO s special series communication software on PC Clicks the transmits the CNC program file button and select clicks the turns on button now PC is waiting for transmiting press R under the program interface keys in the program file name The PC begins to transmit Transmit the program file from CNC to PC presses the key 1 to selet the program file name under the interface of program then press T now the system is waiting for transmitting Run CNC CO s special series communication software in PC Click the receives the CNC program file button key in the program file name in the dialog box clicks on the save button now the system begins to transmit the program file 3 10 8 editing 40 SONG SZGH CNC2000TDb TDe operation manual Select New file search to popup a dialog box to import the name of program if the name is existent the quondam program is called up If the name is in existent the system will build a new file The name of program can be number letter or mix the length is 100 bits The system doesn t allow the namesake build a new program or select a program and press Enter to enter the editing interface 3 10 9 Select
50. am in NC system must edit the macro code in the computer and then copy into the system For example defines the G152 function the arc model porous drilling cycle must copy the macro program ProgramG152 into system Format G152 Xx Yy Zz Rr fi Aa Bb Hh Ff X The X coordinate with absolute value or incremental value of center to specify Y The Y coordinate with absolute value or incremental value of center to specify Z Hole depth R Approaching fast to the point coordinate F Cutting feed speed I Radius A The angle of the first hole B Incremental angle specify CW when negative Macro program ProgramG152 as follows 80 0 8 1 1 82 2 83 3 84 4 8 S 5 860 6 87 7 H88 H8 89 H9 90 10 81 CNC SZGH 2000TDb TDe operation manual 91 11 92 12 93 13 94 14 95 15 96 16 HOT 17 HO8 18 99 19 100 20 30 4003 31 4014 G90 IF 30 EQ 90 GOTO 1 G53 98 5001 98 99 5002 99 N1 WHILE 86 GT 0 DO 1 3 5 98 87 COS 80 36 99 87 SIN 80 G81X 35Y 36Z 100R 92F 85 80 80 81 86 86 1 END 1 G 30 G 31 G80 M99 4 4 Synthetical instance for programming In the actual programming must according to the drawing and processing requirement to select the correct install folder mode and suitable tool and combined with the actual working performance of lathe to select the right cutting allowance for example Example 1 The tool is TO1 cylindrical cutt
51. ameter controllable axes X Z CUNG A B five axes linkage axes Arc 2 3 axes liner 2 5 axes pulse equivalent X Z C Y A Baxes 0 001mm max speed X Zx C Y A B 60000mm min cutting speed 1 10000mm min min input unit 0 001mm program size range 99999 999 99 tools management controllable liner vertical type or revolving disc type tool changer program code ISO 840 international standard program coordinate system definition ISO 841 chassis protection complies with regulation of IP43 2 3 System function 2 3 1 Auto diagnosis function All around diagnosis of CPU storer LCD I O interface parameter status coordinates machining program etc shall execute when the system starts or resets In operation it makes real time diagnosis of power spindle limit and all I O interface 2 3 2 Compensation function automatic backlash compensation tool radius automatic compensation tool radius automatic offset and sharp angle transition leading screw pitch error automatic compensation 2 3 3 Abundant instruction system scaling up down instruction mirror machining instruction Multiple tool offset instruction program cycle jump call and different program ending multiple positioning instruction starting point setting fixed point etc Linear circular spiral line interpolation instruction program management instructions program cycle call transfer and different program ending method etc 6 workpeices coordinates
52. ameter and then press Enter 99 66 3 3 2 Manual continuous Continuous operation is to press the time as the basis Press to feed up tp stop feeding Making sure the axis and using ft to feed the speed of feed is determined by display on the interface F times the rate When continuous starting press UL to switch the speed to No 1 No 2 parameter value in speed parameter If set the speed higher than the speed in parameter the feed speed will be No 1 No 2 parameter n speed parameter times rapid override In order to facilitate the user single axis cutting in the manual function setting the manual speed in manual status Press F and input the speed When the hard limit point beyond positive and negative feed running axis two direction at stop the feed and prompt to feed reverse direction the same as hereinafter The manual maximum speed 1s limited by No 3 parameter in speed parameter when setting the speed is higher than the value of parameter then will be the No 3 parameter When No 38 other parameter is 8 UL is change into a switch press once to turn on no more to always press press again to turn off 3 3 3 Manual increment This operation is to set the value of increment as the basis press ft once to run a value of increment It will prompts I 0010 000 in manual increment represent for the value of increment is 10mm press T to revise and Enter The
53. are used for inputting data and selecting sub menu key ty os Del PgUp PgDn for programming direction keys can be used Edit key for selecting menu Esc returning to upper level or stop a operation Enter selecting sub menu and changing a newline Del delete program program entering program edition parameter entering parameter setting diagnsos entering diagnosis I o function manual entering manual status handwheel for starting or stopping handwheel function Function Tool for confirming current tool s position in machine tool coordinates system Key Redeem for amending tool change errors Auto entering automatic status MDI entering MDI function selecting auto coordinates diagram machining wp for coordinates mode or diagram mode speedy simulating j for manual increment or constant work pC be p APO indie cw ccw rotation j A coolant on off Control O Key for the shift between electric tool carrier and gang tool carrier iii UL for the shift between hand driven continuous high speed and low speed 4 NG SZGH CNC2000TDb TDc operation manual all axes return to datum point IE for spindle chuck on off i for lubrication on off for thumbstall on off Control A u Key handwheel gear selection i h adjusting spindle speed 5 Hr lt adjusting feed speed ih 4
54. ate and lathe s position may change make sure the system coordinate again before processing it is best to carry out operation of backing to the datum point to make coordinate same as the lathe s position The button can be external which is controlled by No 27 parameter in other parameter to set it always open or close 3 5 2 Reset system Press Reset to stop current operation in anytime when the system is running especially stop all the actions of lathe spindle tools and so on in automatical or manual mode but the coordinate won t lose so needn t to back to the datum point 3 5 3 Alarm The screen shows error information and twinkles when the lathe has alarm the program is stop running the coordinate stop moving check the reason for alarm and clear troubles to run again The signal M67 is effective when No 29 parameter in other parameter is 1 1 X and Z axis are limited positive forcedly X or Z axis is n the positive position which is limited forcedly 2 X and Z axis are limited negative forcedly X or Z axis is in the negative position which is limited forcedly 3 Spindle and inverter frequency changer alarm The alarm signal of lathe s inverter is effective ALM1 4 No 0 alarm The alarm signal of lathe s spindle is effective ALM2 5 X and Z axis driver alarm The alarm signal of servo drivers is effective ALM Press B to 15 CNC SZGH 2000TDb TDe operation manual
55. ate circuit multiple layer 4 6 printed circuit 32MB flash memory 8 inch real color LCD which provides friendly man machine dialogue interface makes this system work to its best Note for caution 1 caution reminds operator must be caution in the relative operation otherwise the operation will fail or some action can not be effected 2 special caution reminds operator must be special caution in the relative operation otherwise it may break down the machine or give rise to accident Special hint This system has function to backup parameters After debugging machine it can backup all parameters of machine amp system and PLC documents to computer It is convenient not only for mass debugging but also for machine recovery to normal after changing system Note When use this system for the first time please read carefully all the details of each chapter so as to make it work more efficiently Chapter 2 System Technical Features 2 1 System constructions 32 bits high performance low power consumption industrial grade ARM microprocessor 64MB memory 32Mb user store room 640x480 8 inch real colour LCD displayer Touch screen main and sub panel High anti jamming switch power USB movable U disc copy interface RS232 interface Spindle servo speed control spindle frequency convertion speed control Manual pulse generator CNC SZGH 2000TDb TDe operation manual 2 2 System technical par
56. ation control in cutting thread cycle At the end of thread because of the index of deceleration control cause the distance of pitch is inhomogeneous the higher speed of spindle the longer of inhomogeneous pitch To reduce the error should reduce the index of deceleration or acceleration time but it will cause the motor stuck if match the step motor In order to solve this problem e could choose Z axis according to linear acceleration or deceleration speed constant e could choose the X axis with the rapid speed GOO to back tail The relevant parameter is as follows see the chapter of parameter The speed parameter No 22 the acceleration or deceleration constant of Z axis in thread processing No 23 the acceleration or deceleration constant of Y axis in thread processing No 24 The backing tail speed rate of servo motor in thread cycle No 25 The starting speed of servo motor in thread cycle No 26 The maximum backing tail speed of servo motor in thread cycle 4 Multi thread processing function processing function of offset angle Using L to specify thread number directly The SP offset angle processing Format G92 X Z F L or SP Note e Repeat L times of G92 cycle L thread number L is mode after specifying it will be effective e The range of L 1 100 Otherwise according to the L1 to process single thread e The SP Q specifies the cutting angle of start unit of SP is degree range 0 360 the unit of Q is 0 001 degree Could n
57. b TDc operation manual G00 U 62 0 G32 W 74 5 F4 0 G00 U62 W74 5 U 64 cut in Imm in the second time G32 W 74 5 G00 U64 0 W74 5 For example3 G32 cut tapered thread lead pitch 3 5mm amp 1 3mm amp 2 1 5mm Upon request cut in twice X Axis G00 X12 Z3 0 G32 X41 0 Z 41 5 F3 5 G00 X50 Z3 X10 G32 X39 Z 41 5 G00 X50 Z3 The current one block for thread cutting block and the next section is also the thread cutting cutting in the beginning of a turn signal is not detected just start moving Example G32 W 20 F3 when start cutting detect the turn signal G32 W 30 F2 Not detect the turn signal in the segment of program Pay attention 1 When the transmission of spindle and encoder not as 1 1 please modify the axis parameter No 412 No 413 412 means the number of teeth Requirements less than or equal to the encoder tooth number when it is greater than the encoder tooth number it must match keysets of our company 413 the spindle encoder tooth number 2 In the process of cutting screw F and rate is invalid 3 In the process of cutting screw spindle will not stop whatever you do if the user want to 51 CNC SZGH 2000TDb TDe operation manual operate suspend the system will suspend after processing this segment 5 Circularity screw thread G332 G333 Format G332 G333 Z W X U R F CD SP Use method refer G02 G03 G32instruction 6 delay Instruction G04 Require of w
58. cally 9 Beginning feed speed mm min It is beginning speed of feeding axis when acc dec eleration when it is smaller than acceleration deceleration accelerate decelerate start from the beginning feed speed when it is bigger than acceleration deceleration the speed reached directly Note it is related with machine configuration in general stepper system is less than 100 servo system is less than 500 10 Jump speed at continuous track mm min It 1s for increase the continuous when running multiaxial track interpolation Example when it is 300 the speed of X axis multiaxial track interpolation up from F800 to F1600 800 1600 800 gt 300 so the process is up from F800 to F1100 and then F1600 11 Limit G1 G2 G3 axis speed 1 mean Yes 0 mean No It 1s for whether limit the max speed of each axis when G1 G2 G3 interpolating 12 X G1G2G3 max speed mm min It is for the Max running speed of X axis when set G1 G2 G3 interpolation 13 2 G1G2G3 max speed mm min 20 SONG SZGH CNC2000TDb TDe operation manual It is for the Max running speed of Z axis when set G1 G2 G3 interpolation 14 X acceleration 199999 It is time constant of X axis acc dec eleration the bigger it is the faster the ace dec eleration is Note This value depends on the machine structure the heavier the load is the smaller the value is With stepper system the value should less than 15000 15 Z acceleration 199999 It is time constant of Z axis acc dec eleration the bigger it i
59. cking interface of output signal In the interface of output or input No 0 or No 1 stands for status 1 means effective 0 means no effect Alarm information interface Press F4 ALARM the first line in this interface shows the number of spindle encoder the number of current and historical alarm information is record total 10 the superfluous part is clear automatically only shows 10 alarm information recently 3 10 Program Edit operation Press Program in any menu to enter into status of programming Program management adopts documents management mode due to NAND FLASH this system can store 32MB program user program can be protected by password Edition is made by full screen mode In main interface press program to pop up interface of choosing program Man Con N8B8298 2013 08 23 11 30 en in systen POERA a9 TKT 1 Instruction code 123654 553 u T008 99 TXT Machine Status LATH MoS Mog M18 en M78 M33 mra E RMR GOO X100 core F30 X100 550 X100 Machine Coor 0 000 A 8 0008 0 000 B 8 0008 Compile P Receive R Tansmit T DNC L 0 000 SP36B partTime Q 0 PartNo E No Alarm SPrpm E New Sek COPY INFOR LAST USBdisk EXEC CANCEL Center part of screen for program display current program is showed by reverse display move PgUp PgDn to choose program and then press Enter to edit current program Functional keys Fl F2 F3 F4 F5 F6 F7 F8 include new file search copy rename
60. cumrotate D7Xcircumrotate 404 SP motor direction 0 reverse 1 normal 405 SP axis s electron gear 0 Yes 1 No 406 SP axis s electron low gear numerator 1 999999 407 SP axis s electron low gear denominator 1 999999 408 SP axis s electron high gear numerator 1 999999 23 CNC SZGH 2000TDb TDe operation manual 409 SP axis s electron high gear denominator 1 999999 410 Interpolation tap SP name 91 X 92 Y C 93 Z 94 A 95 B 411 Interpolation tap mode 2 follow encode 3 interpolation to SP 412 SP tooth number lt P413 413 Encode number gt P412 Introduction 1 Feed axis band switch 1 mean Yes 0 mean No It is for operation way of alter feeding axis s rate mean selection external band switch it 15 the band switch in additional panel to alter 0 mean use Feed rate 2 Spindle band switch 1 mean Yes 0 mean No It is for operation way of alter spindle axis s rate mean selection external band switch it is the band switch in additional panel to alter 0 mean use SP rate 3 X axis s negative scope mm It is the coordinate value of X axis soft limit in max scope of negative direction 4 X axis s positive scope mm It is the coordinate value of X axis soft limit in max scope of positive direction 5 Z axis s negative scope mm It 1s the coordinate value of Z axis soft limit in max scope of negative direction 6 Z axis s positive scope mm It 1s the coordinate value of Z axis soft limit in max scope of negative direction
61. dinates G57 mm 19 A of work coordinates G57 mm 21 X of work coordinates G58 mm 22 C Y of work coordinates G58 mm 23 Z of work coordinates G58 mm 24 A of work coordinates G58 mm 26 X of work coordinates G59 mm 27 C Y of work coordinates G59 mm 28 Z of work coordinates G59 mm 29 A of work coordinates G59 mm 3 6 7 Password password setting include 1 Is enable CNC Co s password 2 Is enable Machine Co s password 3 Is enable User s password 4 Modify CNC Co s password 5 Modify Machine Co s password 6 Modify User s password 7 curry word time days 8 Version of Software 3 7 Set parameter of tool redeem Press Redeem to enter interface of redeem in any interface including Radius compensation Redeem Clear all value Clear current value Measure tool Posit tool Set total 7 functions correspond to F1 F7 to enter corresponding interface press Esc to back the primary menu interface 3 7 1 Radius compensation Man Con NBBBRD 2013 08 23 11 45 Program 99 TAT OK elese 2 000 c Tenan ENG ende 02 X 0 000 Z 0 000 C 0 000 AB G53 03 X 0 000 Z 0 000 C 0 000 AB T0000 04 X 0 000 Z 0 000 C 0 000 AB Machine Statue 05 X 0 000 Z 0 000 C 0 000 AB M 5 Meg M10 07 X 0 000 Z 0 000 C 0 000 AB 08 X 0 000 Z 0 000 C 0 000 AB G00 X100 F30 X100 50 X100 Machine Coor 0 000 A 8 888 0 000 B 8 8088 is 0 000 SP360 PartTime 0 PartNo Q
62. e 0 mean A 8 mean B It is reverse compensation mode of arc gap 0 means A mode A mode is the bigger it is the faster the speed s the speed should not be bigger than 1000mm min the speed also is related with the value of reverse gap compensation 8 means B mode B mode is the speed depends on the related parameters 42 mode B reverse compensation speed mm min It is the speed of reverse compensation in B mode unit mm min 42 1 mode B reverse compensation Beginning feed speed mm min It is beginning speed of reverse compensation in B mode it is valid when it gt 10 unit mm min 42 2 mode B reverse compensation acceleration mm min s It is the constant of reverse compensation acceleration It is valid when it gt 10 unit mm min 43 Handwheel stop speed mm min gt 100 It is the speed when handwheel stop the bigger it is the shorter the stop time is 22 ZONE SZGH CNC2000TDb TDe operation manual 58 Forcedly limit drop speed critical mm min It 1s starting drop speed when it is force limit when servo system it is 1 3 6 3 Axis parameter 1 Feed axis band switch 1 mean Yes 0 mean No 2 Spindle band switch 1 mean Yes 0 mean No 3 X axis s negative scope mm 4 X axis s positive scope mm 5 Z axis s negative scope mm 6 Z ax1S Ss positive scope mm 7 Spindle stop time 10ms 8 Spindle stop long signal 0 mean No l mean Yes 9 Check SP encode 1 mean Yes 0 mean No 10 SP encode pulse 11 Soft limit invalid D2X D3Y D4Z
63. e must be able to change speed automatically such as servo spindle variable frequency spindle set maximum limit speed in the system parameter Note 2 under control of the constant linear speed the lower limit value of spindle speed in G96 can be set by No 35 parameter in speed parameter Note 3 spindle override couldn t work when processing in constant linear speed For Example se H san N1 T0102 X40 Z5 N2 M03 S400 N3 G96 S80 N4 G00 KO N5 G01 Z0 F60 N6 G03 U24 W 24 RIS N7 G02 X26 Z 31 R5 N8 G01 Z 40 N9 X40 Z5 N10 G97 S300 N11 M30 27 Feed mode G98 G99 Format G98 feed per minute instruction G99 feed per revolution instruction 28 Check skip G31 G311 Format G31X_Z_F_P_ Noalarm G3I11X Z F_P_ alarm P Nline X00 X39 1000 or 2000 1000 means availability skip 2000 mean invalidation skip For example G31 X50 Z100 F100 P331022 f X22 availability then go to N33 G311 X50 Z100 F100 P2021 f X21 invalidation then go to next line 29 Work coordinate G53 G54 G55 G56 G57 G58 G59 74 NG SZGH CNC2000TDb TDc operation manual Format G53 G54 G55 G56 G57 G58 G59 G53 machine coordinate G54 workpiece coordinate G55 workpiece coordinate 2 G56 workpiece coordinate 3 G57 workpiece coordinate 4 G58 workpiece coordinate 5 G59 workpiece coordinate 6 Z Se o o ff 54 workpiece coordinate system Y G54 origin G59 workpiefe coordiante system G58 origi
64. e of workpiece 8 Measure the end surface of workpiece and spindle chuck Z 0 into the distance 9 Press F7 Z and import the value of measure press Enter The import value s and Tool coordinate value s difference will be saved to the corresponding parameter by system automatically corresponding workpiece coordinate is been set now It s done after finishing setting tools as the above It s done that the code in first line to execute selection of the corresponding coordinate 2 Just setting one of the tools after the lathe crashing or loss of step every tool is okay The method In the G53 status switch F6 into F7 as the above operations 3 4 Auto operation Auto refers to processing the editing program of workpiece This system can start at arbitrary point and also can start at arbitrary line or with arbitrary tool Starting arbitrary line or with arbitrary tool must use absolute coordinate to edit the program Auto operation can t move the manual coordinate Running program selection In the program interface press f to move the cursor to a program which is going to be carry out press F7 to select the program to carry out automatically CNC SZGH 2000TDb TDe operation manual Switch the display of coordinate Press F1 F3 to switch the display which correspond to relative absolute machine 99 66 3 4 1 Automatical process gt Continuous
65. e the program between DO and END Otherwise turn to the program line after END Cycle of the embed is 3 at the most For example WHILE 100 LT 3 DO 1 END 8 Non mode to call macro program G65 Format G65 P L lt A B C Argument passing data gt P is the name of macro program L is the calling times A B C are argument the name of argument as follows O gt A 1 gt B 2 gt C 3 gt D 4 gt E 5 gt F 6 gt H 7 gt I 8 gt J 9 gt gt K 10 gt M 11 gt Q 12 gt R 13 gt S 14 gt T 15 gt U 16 gt V 17 gt W 18 gt X 19 gt Y 20 gt Z Special attention The address G L N Q P can t be used in argument For example Main program 9000 G00 X0 ZO G65 P8000 LI A5 B6 G0 X0 ZO M30 Macro program 8000 N1 2 0 1 N2 IF 2 EQ 10 GOTO 4 N3 GOO X 2 N4 G00 Z 1 N5 M99 Return 9 Mode to call macro program G66 G67 80 ZONE SZGH CNC2000TDb TDe operation manual G67 instruction 1s to cancel G66 instruction The format is the same as G65 For example Main program 9000 G00 X0 Z0 G66 P8000 L2 A5 B6 A BI A9 B10 G67 M30 Macro program 8000 N1 2 0 1 N2 IF 2 EQ 10 GOTO 4 N3 GOO X 2 N4 G00 Z 1 N5 M99 Return 38 User defined macro instruction G120 G160 M880 M889 Every user defined G code is corresponding to a macro program ProgramGxxx the M code is corresponding to a macro program of ProgramUser0 ProgramUser9 the user cannot programme the macro progr
66. ecify fixed 45 degrees The default value is 45 degrees when powering on e When J K are set to be negative number or beyond to 65535 it s invalid setting The range 1 65535 12 Usage for fixed cycle Could according to the shape of the workpiece and workblank to choose the suitable fixed cycle As follows 1 Cutting cylindrical cycle G90 Z Shape of workpiece Shape of workblank 2 Taper cutting cycle G90 Shape of workpiece of workblank 3 Cutting cycle of the end face G94 60 ONG SZGH CNC2000TDb TDc operation manual Shape of workblank E v X Attention 1 The data X U Z W Rare all mode value in fixed cycle of G90 G92 G94 the front data is always effective when there is not new specified X U Z W R except the screw pitch I in inch thread process Program instruction G90 G92 G94 has been always effective could use the G code G00 GOI instruction to cancel Attention 2 The following three kinds of situation When there is just no moving instruction program behind the fixed cycle so repeat the fixed cycle It just only use start button to run the program when using MDI In the fixed cycle if there is M S T then use function of fixed cycle to process together If cancel the fixed cycle after M S T Because of G00 G01 please fixed cycle again Example N10 T0101 N50 G90 X20 Z10 F100 N60 GOO T0202 N70 G90 X20 5 Z10 13 Fixed cycle of tapping G93 Format G93 Z
67. eck Z pulse when process screw 3 6 2 Speed parameter 1 X axis s GOO speed mm min 2 Z axis s GOO speed mm min 3 Manual maximum feed speed mm min 4 Auto Maximum feed speed mm min 5 G01 G02 G03 default speed mm min 6 Null run speed mm min 7 Feed ax s s manual speed mm min 8 Spindle s manual speed rpm 9 Beginning feed speed mm min 10 Jump speed at continuous track mm min 11 Limit G1G2G3 axis speed 1 mean Yes 0 mean No 12 X G1G2G3 max speed mm min 13 2 G1G2G3 max speed mm min 14 X acceleration 199999 15 Z acceleration 199999 16 Auto run acceleration 1 500 17 Handwheel acceleration 500 30000 18 Run program Handwheel acceleration gt 500 19 Run program Handwheel G00 speed mm min gt 10 20 Handwheel X limit speed mm min 21 Handwheel Z limit speed mm min 22 Make thread Z acceleration Servo motor is 0 23 Make thread X acceleration Servo motor is 0 24 Servo motor screw thread X axis Back speed 25 Step motor screw thread X axis Back rise speed 26 Step motor screw thread X axis Back Max speed 27 acceleration type 0 mean line 8 mean curve 28 curve ini acceleration gt 10 29 curve acceleration gt 10 30 curve max acceleration gt 500 31 X go home rampit speed mm min 32 X go home reverse speed mm min 33 Z go home rampit speed mm min 34 Z go home reverse speed mm min 35 G96 spindle min speed rpm 36 Spindle first max speed rpm CNC SZGH 2000TDb TDe operation manual
68. ernal band switch takes in control Adjust the speed of spindle arbitrarily in the process according to the different situation gt 5 Stop in the process At the continuous mode in process condition press to stop running after executing a current program line wait for operating 6 Suspend in the process Turn the intervention switch r ght or middle and switch on external stop s gnal of Halt the processing program will stop Press Reset to exit automat cal process mode and the program line s going to back to the first of the processing program 13 CNC SZGH 2000TDb TDe operation manual 7 Keep feeding When the process s suspending press Manual to keep feeding automatically also can adjust the coordinate press Auto and Run to run to the point of suspend automatically to end 8 Exit process Press Reset when processing suspending or keep feeding 3 4 6 The operation mode of MDI At the manual or automatical coordinate conditions press MDI to get into the processing mode of MDI Processing a program line that you import in MDP press Esc to give up and exit when importing press Run to carry out the program line that you import 3 4 7 The operation mode of Handwheel Press Handwheel at automatical mode the program of turn handwheel is processing automatically the speed is related to the speed of F feed override and turn handwheel fast
69. eter of workpiece cylinder or bore 6 Press Tool then X Enter and import the above value of measurement into dialog box press Enter to confirm 7 Use the same method to cut end surface of workpiece 8 Measure the end surface of workpiece and spindle chuck Z 0 into the distance 9 Press Tool then Z Enter and import the above value of measurement into dialog box press Enter to confirm The second tool is already done T02 Repeat 1 9 to make others tools get done Plan B 1 Clamped workpiece select appropriate spindle speed and feed speed start spindle 2 Select the tool to Tool for example T0202 3 Using manual continuous to cut a bit of cylinder or bore on workpiece 4 Press Tool the system will appear a dialog box 5 X axis and Z axis both exit stop spindle 6 Measure the diameter of workpiece cylinder or bore 10 SNG SZGH CNC2000TDb TDe operation manual 7 Press X and import the above value of measurement into dialog box press Enter to confirm 8 Use the same method to cut end surface of workpiece Stop feeding 9 Press Tool the system will appear a dialog box 10 X axis and Z axis both exit stop spindle 11 Measure the end surface of workpiece and spindle chuck Z 0 into the distance 12 Press Zz and import the above value of measurement into dialog box press Enter to confirm The second tool i
70. gear 407 SP axis s electron low gear denominator 1 999999 It 1s the denominator of SP axis s electron low gear n low gear 408 SP axis s electron high gear numerator 1 999999 It is the numerator of SP axis s electron low gear in high gear 409 SP axis s electron high gear denominator 1 999999 It is the denominator of SP axis s electron low gear in high gear 410 Interpolation tap SP name 91 X 92 Y C 93 Z 94 A 95 B It is the axis that be use for spindle when interpolation tap 411 Interpolation tap mode 2 follow encode 3 interpolation to SP It is control mode of interpolation tap 412 SP tooth number lt P413 It is tooth number of spindle it lt P413 413 Encode number gt P412 It is tooth number of SP encoder it gt P412 Note the tooth number of spindle must be not more than the tooth number of SP encoder when less it need to install our company s adapter plate 3 6 4 Tool parameter 1 Active tool function 1 mean Yes 0 mean No It is for whether activate electric turret tool Note when the machine is with linear turret without electric turret the parameter be set as 0 and also use Txxxx code to control tools and radius tool compensation 2 Active tool number of electric turret It is the total number of electric turret Example when lath machine have four electric turret and four linear turret in Redeem screen press F7 Set input tool total count is 8 and the parameter is 4 so T1 T4 means electric 26
71. ing tool T02 cutting groove tool width 3m T03 thread tool with 60 degree angle 82 ZONE SZGH CNC2000TDb TDe operation manual Program as follows N10 M03 S1000 Start spindle N20 T0101 Choose the first tool and execute the first redeem N30 G00 X41 8 Z2 M08 Move fast to the cutting point cutting fluid is on N40 G01 X48 Z 1 F100 Chamfer N50 Z 60 Fine machining for thread N60 X50 Tool is backing N70 X62 W 60 Fine machining in cone N80 W 15 Fine machining in 62mm excircle N90 X78 Tool is backing N100 X80 W 1 Chamfer N110 W 19 Fine machining in 80mm excircle N120 G02 X80 W 60 R70 Fine machining in are 163 25 K 30 N130 G01 Z 225 Fine machining in 80mm excircle N140 X85 Tool is backing N150 Z 290 Fine machining in 85mm excircle N160 X90 M09 Tool is backing cutting fluid is off N170 GOO X150 Z50 Move fast to the point of changing tool N180 T0202 Change tool and set the No 2 redeem N190 M03 S800 Change speed of spindle N200 GOO X51 Z 60 M08 Move fast to the processing point use the left point of tool to redeem N210 G01 X45 F90 Cutting 045mm groove N220 GOO X51 Tool is backing N230 X150 Z50 M09 Return to the point of backing tool cutting fluid is off N240 T0303 Change tool and set the redeem N250 M03 S1500 Change speed of spindle N260 G00 X62 Z6 M08 Move fast to the processing point cutting fluid is on N270 G92 X47 54 Z 58 F1 5 Cutting thread is cycle N280 X46 94
72. io 5 M7 y M74 user definde8 Pf M75 output M12 Check M12 valid y M13 Check M12 invalidate M14 Check M14 valid 2 M15 Check M14 invalidate 6 M16 Check M16 valid gt MIT Check M16 invalidate ch M12 a INPUT 5 M29 Check M28 invalidate M23 Check M22 invalidate M24 Check M24 valid M18 Check M18 valid M19 Check M18 invalidate M25 Check M24 invalidate first gear M42 second gear M43 third gear M44 fourth gear M97 M98 M99 pause M22 availpause Program end M05 M09 end jana amt moas Loop go start 2 S 0 65000 O y First SP 2 Second SP SS 0 6500 0 A b 00 12 ca ZONE SZGH CNC2000TDb TDe operation manual 4 3 Preparation functions 4 3 1 Programming stipulation 1 multiply instruction exist in a segment simultaneously one program line allows multiply instructions in order to reduce the lines but the same group of instruction can not share one segment 2 within a program segment instruction and parameters can be arranged optionally Such as G01 U10 W 30 can be written U10 G01 W 30 3 no repeat of instruction within a program segment 4 no irrelative parameters and operation in a segment 5 0 before a instruction 1s allowed to delete such as GO1 G03 can be written as G1 G3 6 the command of optional point line start or that after tool changing instruction must be programmed by absolute coordinates 7 Non mode command only in the in specified program line i
73. is for the direction and priority that feeding axis go home lt is bit parameter each axis is set alone D2 X D3 C Y D4 Z D5 A D6 B D8 XZ priority l mean negative direction 0 mean positive D8 control the priority that X amp Z axis go home 1 means Z axis first 0 means X axis first Example when set X axis go home in negative direction the bit parameter 1s 100000100 29 Home NC switch bit set DOX D1C Y D2Z D3A D4B D7 Manual Auto cut automatically 1 Close 0 Open It is the mode of home switch set alone it is bit parameter DO X DIC Y D2Z D3A DAB D7 Manual Auto cut automatically when after program n auto enter manual condition automatically 1 NC normal close 0 open Example If X amp Z axis are NC switch the bit parameter is 000000101 30 X check zero max length unit 100um It s the length that check zero pulse of encoder when go home and after disengaged switch Note the value must be less than the length of one rev otherwise go wrong home 31 Z check zero max length unit 100um It is the length that check zero pulse of encoder when go home and after disengaged switch Note the value must be less than the length of one rev otherwise go wrong home 32 X Home offset unit 10um 9999 9999 It is offset that X axis move in G00 speed when X axis go home after check zero pulse unit 0 01m 33 Z Home offset unit 10um 9999 9999 It is offset that Z axis move in GOO speed when X axis go home after check zero pulse unit 0 01m
74. is in a safe area or not when X and Z axis both rapid moving crashing tool in case 2 Line interpolation G01 Used for single axis motion or 2 3 4 axis interpolation motion Format G01 X U Y V Z W A B F Mode Note X Y Z A means motion axis The data point out motion distance and direction by absolute or increase method Motion speed is determined by F word The F instuction is mode Example from A to B Absolute program G01 X40 Z 30 F100 Relative program G01 U20 W 30 F100 30 7 Axis 3 Arc interpolation G02 G03 G02 stands for Circular clockwise interpolation and G03 for Circular counterclockwise interpolation I is the 2 times of increment of X axis which starting point to center of circle needless to double it when X axis is radius programming K is the increment of Z axis which starting point to center of circle and X Z are the terminal coordinates It can be also programmed by R not IK Format G02 X U __Z W _I K F G03 X U __Z CW IK F G02 X U ZW R G03 X U ZW R e 9 F F_ 48 S200 SZGH CNC2000TDb TDe operation manual Tool System in Front Tool System in Back 40 Example from A to B Absolute program G02 X40 Z 20 125 KO Relative program G02 U20 W 20 125 KO R program G02 X40 Z 20 R25 G02 U20 W 20 R25 Pay attention 1 Processing arc workpiece usually use ball tool arc tool in the actual process it must use function of tool radius compensation i
75. is papameter is valid when it 1s greater than 1 200 201 202 203 204 express X Y Z A B axis Press G clear alarm signal in diagnose interface when it is alarming Ak 205 axis stop feedback alarm error pulse gt 1 CNC system axis stop feedback alarm error when axis is running this papameter is valid when itis greater than 1 205 206 207 208 209 express X Y Z A B axis Press G clear alarm signal in diagnose interface when it is alarming X 210 X axis s electron gear numerator auto count L screw um M encode pulse X axis s electron gear numerator system aout conut input L screw um M encode pulse Exaxple if screw is 6mm encoder is 2500 then input M6000L2500 210 211 212 213 214 express X Y Z A B axis Ak 215 X axis s electron gear denominator auto count L screw um M encode pulse X axis s electron gear denominator system aout conut input L screw um M encode pulse Exaxple if screw is 6mm encoder is 2500 then input M6000L2500 210 211 212 213 214 express X Y Z A B axis Ak 300 absolute encoder servo motor X D2 Y D3 Z D4 A D5 0 mean No mean Yes Ak 301 absolute encoder address of lower 16bits multi turn data Ak 302 absolute encoder address of higher 16bits one revolution data Ak 303 absolute encoder address of lower 16bits one revolution data kk 304 X axis one revolution pulse 304 305 306 307 308 express X Y Z A B axis Ak 309 X axis one revolution coordinate nm 309 3 10 311 312
76. isn t good 7 Tool s giving up isn t equality because piece s dimension isn t uniformity 99 CNC SZGH 2000TDb TDe operation manual Chapter 7 Appendix Appendix binary decimal switch table 0 15 J e o a l a l U AA oo 9 ooroo a wooo eooo1010 af eooo0011 oor EEE ooooo100 m oo001r00 ST eoooo10r 4 oooorrar 6 ooooo110 h n NANA oono Toon ts Fon Note Because of many kinds of reasons this Manual book may have some mistakes Our company will provide the high quality service and the technical support for every customer 990 1000TDc MDc additional remarks 200 X axis feedback alarm error pulse gt 1 201 Y axis feedback alarm error pulse gt 1 202 Z axis feedback alarm error pulse gt 1 203 4 axis feedback alarm error pulse gt 1 204 5 axis feedback alarm error pulse gt 1 205 X axis stop feedback alarm error pulse gt 1 206 Y axis stop feedback alarm error pulse gt 1 207 Z axis stop feedback alarm error pulse gt 1 208 4 ax s stop feedback alarm error pulse gt 1 209 5 axis stop feedback alarm error pulse gt 1 210 X axis s electron gear numerator auto count L screw um M encode pulse 211 Y axis s electron gear numerator auto count L screw um M encode pulse 212 Z axis s electron gear numerator auto count L screw um M encode pulse 213 4 axis s electron gear numerator auto count L screw um M encode pulse 214 5 axis s electron gear numerator au
77. ive to the G92 thread cutting circle Note 3 when matching step motor because of the acceleration or deceleration the thread in tail will be inhomogeneous So should choose the linear acceleration or deceleration to control X axis with G00 to back tail fast Pay attention to compound type of fixed cycle G70 G76 a In the specified compound type of fixed cycle program segment P Q X Z U W R and others necessary parameter must be specify directly in each program segment b In the program segment of G71 G72 G73 if there is a P specify the sequence number then the program segment corresponding to the sequence number must be the G code of GOO or G01 c In the MDI mode can not execute G70 G71 G72 G73 instruction G74 G75 G76 can be executed d in the program segment of G70 G71 G72 G73 and the program segment between P and Q could not specify M98 M99 e In the program segment of G70 G71 G72 G73 can not have the following instruction within the program segment which is specified by P and Q except the G04 pause one time code 70 SNG SZGH CNC2000TDb TDe operation manual except the G00 G01 G02 G03 code M98 M99 f in the implementation of compound fixed cycle G70 G76 can make the action to stop inserting manual movement but to start the execution of compound fixed cycle again must return to insert a manual before motion position If you do not return again the mobile manual is not in the abso
78. k M10 M11 state when power off D9 Tool redeem input Model or Mode2 D10 1 Program edit automatic compositor Line D11 1 First SP 10V output from second output port D12 1 Shield skip function 1s invalidation D13 1 Shield go home function D14 1 Shield run key D15 1 Tool redeem display relat ve O absolute 10 Auto count part 1 mean Yes 0 mean No It is for whether count workpiece automatically l means count 0 meas not 11 Program edit number increase 12 Inner parameter 13 Does lock for Spindle amp chuck 0 mean no It is for whether interlock between running spindle and chuck 1 means interlock 0 means no 14 Is available keys of lubricate amp coolant as running 0 mean no It is for whether the coolant is valid in Auto when P14 0 it is invalid 1 means valid 15 Chuck clamp M10 loose M11 checking 1 mean need 16 Finial forward M79 backward M78 checking 1 mean need 17 servo ALM 0 open 1 close It is the type that system check ALM of servo drive Pin12 in CN5 1 mean normal close 0 open 18 SP ALM1 0 open 1 close It is the type that system check ALMI of Spindle Pin5 in CN3 1 mean normal close 0 open 19 Tool ALM2 0 open 1 close It is the type that system check ALM2 of tool Pin2 in CN10 1 mean normal close 0 open 20 Chuck control s gnal 0 single 1 doubleM10 M71 It is for set the chuck control signal is single or double M10 M71 are the two signal When set as 0 only use M10
79. l override to adjust the gear Instruction The handwheel is mainly used for Tool the speed and the handwheel feed of one measure is related to rotate the handwheel fast or low The speed is not too fast best when the system cooperate with stepping motor Handwheel s pulse generator speed to be lower than 200r min The handwheel to 100 pulse a cycle the Handwheel s acceleration is controlled by No 17 parameter in speed parameter the bigger the faster The maximum speed is controlled by No 20 X axis No 21 Z axis Handwheel is of no effect in auto coordinates diagram machining it only works in working coordinates 3 3 6 Tool Because no tool is the same when using multiple tools machining so need to identify them previous the value of the redemption that is to carry out redeeming Tooling is actually move the tool to the workpiece surface at this point the point s actual measurement of values import directly into the system the system calculates the deviation and save to the corresponding tool offset register automatically Press Tool then choose X or Z and Enter to select axis There are two methods Plan A suggest 1 Clamped workpiece select appropriate spindle speed and feed speed start spindle 2 Select the tool to Tool for example T0202 3 Using manual continuous to cut a bit of cylinder or bore on workpiece 4 Z axis exits X axis can t move stop spindle 5 Measure the diam
80. local coordinate system Use G52 to specify a new zero point which could change the position of 71 CNC SZGH 2000TDb TDe operation manual local coordinate system In order to cancel the local coordinate system and the specified coordinates in the workpiece coordinate system should make the local coordinate system Local coordinate system setting does not change the workpiece coordinate system and lathe coordinate system When setting the workpiece coordinate system if not specify all axis coordinate value not to specify the coordinate value of the axis of the local coordinate system will not cancel but be remain unchanged After the G52 program segment should specify motion instruction with absolute mode toca coordinate system 54 Warkpiece coordinate system Local coordinate system iP GE Markpiece coordinate system Datum point Part coordinate setup For example N1 GOO X60 Z20 N2 G52 KO Z 236 N3 T0101 N4 M03 S800 M08 N5 G01 Z35 F100 N6 X 1 N7 X70 N8 G71 U2 RI N8 G71 P10 Q15 U0 5 W0 5 F150 N10 G01 X30 N11 X40 Z25 N12 Z20 N13 G02 X50 Z15 RI N14 G03 X60 Z10 R5 N15 GO1 ZO JA ZEN SZGH CNC2000TDb TDe operation manual N16 G00 X 70 N17 G52 X0 Z0 N18 MOS N19 M30 23 Back start point G26 G261 G262 G263 G264 Format G26 G261 G262 G263 G264 G265 XZ X Y Z A B Format N0000 G00 X120 Z300 5 NOOO G01 X150 Z50 F160 N0002 G26 N0003 M2 24 Back to G25
81. lute value the action of dislocation and its value is equal to the quantity of mobile manual g G70 G71 G72 G73 P sequence number specified in Q not be coincident in this program h In G70 G71 G72 G73 use P Q to specify the program segment of fine machining shape the last motion instruction could not be chamfer or transition round 21 Fix loop G22 G800 Format G22 L G800 End For example N0000 M03 MOS N0001 GO X200 Z200 N0002 N0003 N0004 N0005 N0006 N0007 N0008 N0009 N0010 N0011 N0012 G01 W 100 F300 G22 L6 loop 6 times G01 U 22 F100 W 11 U6 W 30 W 10 U5 GO U10 W51 G800 G26 M30 loop end 22 Part coordinate setup G52 Setup tool coor G184 G185 When programming in the workpiece coordinate system to set sub coordinate system in order to programme Format G52 X_Z_ absolute coordinate setup G52 U_W_ relative coordinate setup G52 X0Z0 cancel G184 X Z P L setup current amp P amp L tool absolute coordinate G184 U W P L setup current amp P amp L tool relative coordinate G185 X Z setup all tool absolute coordinate G185 U_W_ setup all tool relative coordinate Use G52 to set sub coordinate system in lathe coordinate system and workpiece coordinate system Set the origin of sub coordinate system in lathe coordinate system or use X Z to specify position in workpiece coordinate system When setting local coordinate system the motion with absolute mode is the coordinate value of
82. m 33 Z Home offset 10um 5 4 9 3 ALM ALMI ALM2 door alarm M12 Emergency stop Other parameter 97 CNC SZGH 2000TDb TDe operation manual 7 Door switch checking M12 0 no 1 yes 8 Door switch 0 open 1 close 17 servo ALMI 0 open 1 close 18 SP ALM2 0 open 1 close 26 Emerge Stop 0 open 1 close 27 Emerge Stop2 0 open 1 close 28 Run status output M69 STOP output M65 0 invalid 1 valid 29 Alarm status output M67 0 invalid 1 valid 5 4 9 4 User defined M12 M14 M16 M18 M28 M22 M24 RUN HALT Emergency stop sigal contact mode Model general switch CNC Machine Mode2 NPN approach switch Machine Switch Notice ls M12 M14 M16 M18 M28 are multifunctional sigale only use one 2 All input sigal is valid by OV 98 SONG SZGH CNC2000TDb TDe operation manual Chapter 6 System s daily maintenance and repair In order to plenty use CNC system s function and promote efficiency the most important work is correctly using system and notice system s daily maintenance work promote Mean Time Between Failures MTBF Now this system s maintenance method 1s introduced as follows 6 1 System s maintain 6 1 1 System s using must be under the good circumstance 6 1 2 Operator programmer and repairer must be familiar with NC machining technology and according the require of user book correctly use do one s best to avoid improper operation 6 1 3 Everyday operator should clean the syste
83. m s box and panel in case for corrupt thing and sundries to damnify it 6 1 3 When CNC system s using time 1s over three month operator should open the system box and clean inside 6 1 4 If not using system for long time should boot the system one time every week 6 2 Ordinary trouble 6 2 1 System can t boot 1 check if power is normal 2 check if power switch is turn on 3 check insurance 6 2 2 No display as boot 1 Boot again or reset 2 Check if switch power s 5V 12V 12V 24V are normal 3 Check if transformer is bad 4 Check if LCD s bright adjust and connection are normal 5 Check if computer main board is normal 6 2 3 System s control disorganize 1 Not correct operation 2 The switch power s anti jamming ability descend 3 System s work circumstance become bad 6 2 4 User s program lose The DC battery on system main board can insure user s program and parameter don t lose When system isn t used for half year or system has been used for over two years the battery maybe invalidate therefore should exchange battery 6 2 5 Machining precision is bad 1 CNC machine s reverse interval would change after using for a period of time it needs to revise on time 2 Best to revise base point before machining in order to insure the start point s precision 3 Machining speed and cutting depth is improper 4 Machine connector s prick melt falls off 5 Tool isn t tightened 6 Piece clamp
84. manual main axle condition Press pe the principal axis veer display M03 Press m the principal axis reverse display M04 Press e the principal axis stop display M05 At this condition users can press NG SZGH CNC2000TDb TDc operation manual the key to turn off or turn on Press bo MO3 turn on point for while Press C the coolant to turn on or turn off Press SP chuck to turn on or turn off Press Oo In choosing the position cutting tool Press lt A thumb stall to turn on or turn off 2 Adjust the feed speed The feed speed percentage can be controlled by the wave band switch or the key i the percentage increases or decreases 10 The scope is 0 150 16 grades in all 3 Control the principal axis speed The main axle speed percentage can be controlled by the wave band switch or the key 3 the percentage increases or decreases 10 The scope is 0 150 16 grades in all 4 presses stops Stops the manual operation 5 presses F there s a dialog box used to alter the manual feed speed That is convenient for cutting by single axis 6 presses S alter the principle axis s revolving speed 7 presses T choosing the position cutting tool 18 Switch manual continuous or increment Press to manual continuous or increment it displays I XXXX XXX when it is manual increment 19 Back to datum point Press e and X or Z the X or Z axis goes back to the datum point au
85. n immensity loop 19 Set part count 20 G92 quit length 1 10 lead 21 G01 G02 G03 line delay ms gt 100 22 G00 line delay ms gt 100 23 Handwheel acceleration 50 100 24 G76 Q 8 mean thick forward number 200 system screen protect times gt 2minutes 201 G92 G76 delay time ms gt 100 202 system inner parameter no set Explanation of User Parameter processing parameter 1 Cycle G71 G72 default feed thickness 10um It is set for every default infeed radius in X axis direction when it isn t be set in G71 code unit 0 0 1mm It is set for every default infeed radius in Z axis direction when it isn t be set in G72 code unit 0 0 1mm 2 Cycle G71 G72 default backward distance 10um It is set for every default backward radius in X axis direction when it isn t be set in G71 code unit 0 0 1mm It is set for every default backward radius in Z axis direction when it isn t be set in G72 code unit 0 0 1mm 3 G71G72G173 instruction It is for whether smoothing automatically when use G71 G72 G73 code When set to 0 mean no when set to 1 mean yes 4 G71 G72 G73 default X remain 10um It is set for every default remain of smoothing diameter in X axis direction when it isn t be set in G71 G72 G73 code unit 0 0 1mm 5 G71 G72 G73 default Z remain 10um It is set for every default remain of smoothing diameter in Z axis direction when it isn t be set 17 CNC SZGH 2000TDb TDe operation manual in G71 G72 G73 code unit 0 0 1mm
86. n programming that s G41 G42 instruction 2 F is the speed of the tool along the arc cutting direction 4 Screw thread Cutting G32 The system could be processed straight thread tapper thread straight thread continuous thread end thread metric thread internal and external thread trapezoidal thread etc Straight thread only input the direction and length of Z axis Tapper thread must input the direction and length of X axis and Z axis End thread head face thread only input the direction and length of X axis Continuous thread Using multi stage instruction of G32 49 CNC SZGH 2000TDb TDe operation manual Trapezoidal thread offset the angle of SP in the second loop Variable lead thread continuous input G32 command enter a thread length of each program lead of thread F is different the second cycle will not begin to detect the encoder synchronization signal Format G32 Z W X U FU SP_ G32 is the spiral interpolation machining instruction it is modal X U Z W is the value of end point of thread in absolutely correspond coordinate system Z W is the thread length of Z axis it cuts strait thread K U is the diameter thread of X axis it cuts head face thread F is metric lead pitch the amount of displacement of the long axis of the spindle revolution Range is 0 1 1000 Unit mm I is imperial lead pitch The number of turns of the spindle when long axis move one inch 25 4mm Range is 0 1 99 Unit teeth i
87. nch Max Pitch Lines of Spindle s encoder 50mm SP Q is angle of tool s cutting Unit degree range 0 360 Q Unit 0 001degree Not specified the value of SP its value is 0 L is multiple thread head numbers range is 1 999 default value is 1 The use of thread machining instruction must be under the condition that machine has quipped with photoelectric encoder otherwise the system 1s n the status of standby When spindle rotates clockwise t machining plus thread in the Z axis negative direction and left hand thread in positive direction The cutting feed speed F KxN is appropriate to the machining thread over high speed will destroy the teeth this system requires N lt 2000n min F lt 3000mm min For example Strait thread N0000 G32 W 30 K1 5 strait thread of length 30 lead 1 5 Metric thread N0000 G32 W 30 I10 2 thread of each inch 101 2 Head face thread N0000 G32 U 50 K2 thread of length 50 lead 2 If rough or fine machining is needed it can add fine machining rotating speed into thread fine machining instruction For examplel N0000 T0101 S1200 TI is tool for rough machining rotating speed is 1200 N0010 GOO U 1 advance of tool N0020 G32 W 30 K1 5 rough machining For example2 G32 cut threaded barrel lead pitch 4mm amp 1 3mm Speed up the thread segments amp 123mm amp 2 1 5mm Thread deceleration segment amp 221 5mm Upon request cut n twice X Axis 50 NG SZGH CNC2000TD
88. ness User parameter P9 Ak Z feed thickness For example N10 M03 S1000 N20 T0101 N30 G00 X35 Z 50 N40 G75 R1 N50 G75 X 1 P5000 F60 N60 GOO X100 Z50 M09 N70 MOS N80 T0100 N90 M30 20 Complex screw thread loop G76 AS fig 68 S200 SZGH CNC2000TDb TDe operation manual C utting method The nth time d The second time k The first time Adj dyn ST Ad FA d Ga eer ii Tool nose Format G76 P b c m r a Q Admin R d G76 X U Z W RO P k Q Ad F f L L or SP b 0 digression feed l equidistance feed 2 If the fist feed is too long in digression feed so divide into two feed c 0 right enter 1 left enter 2 middle enter 3 right and left enter the first feed s middle m finish turn times User parameter P11 r quit length User parameter P12 a thread tooth angle degree Usr parameter P13 Admin minimal cutting depth User parameter P14 d finish turn remaining User parameter P15 I X taper screw thread feed measure 69 CNC SZGH 2000TDb TDe operation manual f metric lead L multiple thread head numbers SP start angle 0 360 N10 M03 S1000 N20 T0101 N30 G00 X80 Z20 N40 G76 P00011060 Q100 RO I N50 G76 X60 64 Z 85 P3680 Q1800 F6 0 N60 G00 X100 Z50 N70 T0100 N80 MOS N90 M30 Note 1 pay attention to cut thread use G32 to cut is the same as using G92 Note 2 specify the chamfering amount of thread it s also effect
89. nsU CHON en seen 43 AS Preparation PUNCH ONS zusehen 47 4 4 Synthetical instance for programming uuesseseeseseeeseeeeennnnnnnnnnnnnnnnnnnnnnnsnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnan 82 AS NS AS TOE DT INGGA Ag ana aia Aga DG IA aba A Gan aa ale aa ajag aa kaba nah ag tis aa nda ai an Dab 83 Chapter gt System mstallation and connection 2 2 aa nag A KANG A a aaa Nn Ga AENG adn eee 85 5 1 system installation and Connection ner edie nn ees 85 3 2 8y8te m installa on dimensions re eisen 85 DISS CI A VI ee ee een T aaa kaga san Bada 86 TAN Ace connoc ion graph re Eures a Gagak a Ka aaa eee 86 Chapter 6 System s daily maintenance and repalll ss020cccccccceccseesesessecedecececcesceseedsceonsdedacessecesseesdesaedeeceeee 99 6 1 System SIAGA Nasa nee ee een 99 62 Ordinary ronblean n ee 99 Chapter 7 APPEN N aka aaa an NEG en AG E AN GN a BA a a Sa BN es NE NG Tak PR Me RA aja A aaa ah 100 SNG SZGH CNC2000TDb TDe operation manual Chapter 1 Preface This CNC control system is one middle class flush type CNC control system aiming specially at lathe and grinding machine Based on modern computer technology system move control core amp PLC program running technology and stable unique real time control engine subsystem PTAI this system ensures the stabilization of operation The use of high performance low power consumption industrial grade ARM microprocessor as core of hardware large scale FPGA integr
90. nto dialog box and import the value of measuring the workpiece of corresponding axis press Enter to confirm The length compensation of corresponding axis has been reset The system automatical refresh current value of redeem after finishing setting Method of initializing the length compensation value of tool Press F3 or F4 to initialize all the length compensation or current length compensation 3 7 3 Posit tool Press F6 to enter posit tool interface in redeem interface The parameter is used to set the kind of tool when adopting radius compensation of tool Method of setting Press ft to make cursor move to corresponding tool number and press Enter to popup a dialog box import the code of corresponding tool kinds and press Enter to confirm Press F1 to initialize all the kinds of tools to 0 Introduction of posit tool Only use the function of tool compensation offset when the tool is cycle to make a correct processing program is very difficult The function of tool compensation could compensate automatically C tool trajectory with no redeem Worikpiece tool trajectory with redeem Tool nose The error Tool trajectory with no tool nose radius compensation 31 CNC A Posit tool SZGH 2000TDb TDe operation manual The nose of tool point A is non existent actually as follow picture Setting posit tool 15 easier than setting actual center of tool Hereinafte
91. ogram B Mark the line to run The system has a function to run at the marking line At automatical process condition press N to popup a dialog box to import the marking line press Enter to confirm Press Run to process program at the line you import mark Pay attention The line is not the actual line is the N stand for the line The system process to the line you import with a speed which is set by No 5 parameter in speed parameter G01 G02 G03 then process the program normally C Some tool to run The system has a function to run at some tool At automatical process condition press G and the number of tool to run only the number of tool not the number of compensation Like 0304 just import 03 press Enter to confirm Press Run to process program at the tool you import Pay attention The system process to the line you import with a speed which is set by No 5 parameter in speed parameter G01 G02 G03 then process the program normally 3 4 3 Start program 12 NG SZGH CNC2000TDb TDc operation manual Press Auto to switch to automatical mode to process program two methods as follows 1 Press Run 2 Switch on the Run of external signal 3 4 4 Stop processing program Five methods as follows to stop 1 The instruction of program M00 M01 M02 M30 M20 mo 2 Press gt 3 Intervention switch in the middle or right to run a current line and st
92. op 4 Switch on the Halt of external signal 5 Press Reset to stop all the actions of program Like spindle tools and others 3 4 5 Real time control in automatical process 1 Intervention switch For suspend feed coordinate and stop spindle Left middle right 3 gears totally Left Feeding coordinate and spindle is not limited Middle Stop feeding spindle is not limited Right Stop feeding and spindle Stop here means suspend turn left the switch to continue process Press Reset to exit automatical process and stop processing the program line is going to back to the first of the processing program At the manual mode condition spindle is not limited by intervention switch only by the button 2 Si 3 Press once to increase or decrease 10 feed speed when the No 1 axis parameter is 0 the range is from 0 to 150 16 gears totally When the No 1 axis parameter is 1 external band switch takes in control Adjust the speed of process arbitrarily in the process according to the different situation 3 4 4 Press once to increase or decrease GOO or manual rapid override 20 The range is from 5 to 100 16 gears totally Adjust the rapid override arbitrarily according to the different situation 4 Press once to increase or decrease the spindle override 10 when the No 2 parameter in axis parameter is 0 The range is form 5 to 150 16 gears totally When the No 1 axis parameter is 1 ext
93. or slow This mode is for trying to process in running program usually Pay attention The acceleration deceleration and maximum speed of running handwheel are controlled by No 17 No 18 No 19 No 20 No 21 No 43 parameter in speed parameter and No 23 parameter in processing parameter use the acquiescent acceleration deceleration and the speed of G00 when the parameter is set to be invalid 3 4 8 The function of DNC The storage space of user is 32Mbit in this system use DNC to process when the processing program is greater than 32M or the remainder storage space Switch on RS232 or USB to realize the function of DNC in this system A Instruction for RS232 DNC 1 Use the dedicated communication line to connect the computer and the system to set the corresponding communication interface and speed by the system 2 Use the dedicated communication software of this system by computer to set the corresponding communication interface and speed Press Send CNC program file select the program file to process linked enter the status of sending program file 3 To enter the interface of program file in NC system press L to enter the status of linked process now the upper right corner of the display interface is RS232 DNC press Run to running carry out linked process in the automatical status 4 Turn Intervention switch to middle or right to stop the running system in the process of linked process press Stop or Reset
94. ordinate value of Z axis float zero point 26 Feed axis home 1 mean No use 0 mean clew 8 compulsion 9 must compulsion It 1s request that feeding axis go home there is four kinds way of go home as follow l means no request when boot every time no prompt and no limitation 0 means prompt when boot every time there will be a prompted screen 8 means enforcement when boot every time there will a prompted screen and then if the system don t go home it will note feed axis don t go home and don t run the program 9 means much enforcement when boot every time there will a prompted screen and then if the system don t go home it will note feed axis don t go home and feed axis don t move 27 Feed axis home mode 0 reverse check reverse No check 2 No reverse check 3 No reverse No check It s mode that check the switch and Z pulse of motor s encoder when feeding axis go home When it is 0 g0 home after hit the switch move in reverse direction until check the switch is disengaged and then check the Z pulse of encoder When it is 1 go home after hit the switch move in reverse direction until check the switch is disengaged When it is 2 g0 home after hit the switch move forward until check the switch is disengaged and then check the Z pulse of encoder When it is the rest go home after hit the switch move forward until check the switch is disengaged 28 Home reverse direction D2X D3C Y D4Z D5A D6B D8Zpriority It
95. ork process delays some time before execute other motion Format G04 P X U P word unit ms means delay time X word unit S means delay time U word unit S means delay time For example G04 Kl delay Is G04 P1000 delay Is G04 U1 delay ls 7 Return Reference G28 G281 G282 G283 G284 G285 M800 M881 Return Refernce instruction means tool go to reference point according to appointed axis format G28 X UY VZ W ZXY return to reference G281 only X return to reference G282 only Y return to reference G283 only Z return to reference G284 only A return to reference G285 only B return to reference Pay attention 1 After turning on the power if not process back to datum point manually at a time When the instruction is G28 the motion from middle point to datum point is the same as backing to datum point manually 2 Backing to datum point when the instruction is G28 if just specify middle point of an axis that s the axis is backing to the datum point the other axis is not back 8 Setup workpiece coordinate system G50 Format G50 X x Z z Pay attention In the status of compensation if use G50 to set the coordinate then use G50 to set the position in process coordinate system Usually cancel the tool compensation first before starting program Automatically cancel the tool compensation after the system backing to the datum point G50 S Set the maximum speed of spindle when cutting constant linea
96. ot use SP to specify when processing multi thread Such as L03 3 thread continuous executing 3 times G92 The first time begin processing at once when the spindle start rotating the second time after 120 degrees offset begin cutting thread the third time after 240 degrees offset begin cutting thread For example G92 X50 Z 100 F5 L5 at X50 process 5 thread X48 5 at X48 5 processing 5 thread X45 at X45 processing 5 thread G00 X100 Z100 59 CNC SZGH 2000TDb TDe operation manual 5 Thread backs tail when fixed cycle in cutting thread Program format G92 X Z F I P P volume of backing tail the default value of P could be set by No 20 parameter in process parameter Default when powering on Set unit P1 means 0 1 pitch P10 means 1 pitch Scope 1 225 when the set value beyond to the range is invalid 6 Back tail at any angle function When cutting thread without backing fuller the system must have the function of automatical backing tail in thread processing to produce a qualified section of thread Including the program format of backing tail in thread G92 X ZF J KP e J K set the ratio of back tail X Z When J2 K1 X 1s twice faster than Z e P back tail volume Setting 0 1 pitch Set range 1 255 beyond to this range is invalid The default value can be set by No 20 parameter in process parameter Default when powering on e J K Pare mode value e When executing JO or KO in G92 cancel any angle sp
97. programming and relative programming Diameter programming all X axis coordinate are presented by diameter Starting point the place where the tool begins to move when program starts Name of program the name of machining program Mode instruction the instruction which can remain the function in the program It works both in this program and program in the future In the same operation there may be several mode instruction such as M03 spindle clockwise M04 spindle counter clockwise MOS spindle stop They are all Mode used to control spindle The mode of same kind are categorized into one mode group At any time it must be one of them and there 1s only one of them The original chosen mode instruction is called mode origin In the above mode group MOS is such a mode origin Suspending mode destroying mode is the instruction which can turn mode instruction into mode origin or destroy the mode Such as M20 program ending instruction meaning the end of operation and returning to original status 42 ONG SZGH CNC2000TDb TDe operation manual Non mode instruction is the instruction which has no function to store and only works n the segment of program 4 2 Program instruction 4 2 1 Functional meaning of address symbol data list Functions Address Meaning Data range symbol Program segment No N No of program segment Content and mode of designalated 00 99 instruction operation IM Auxiliary operation
98. r Using posit tool to programme do not need to consider the tool radius The tool in the origin of the position relation as shown below Starting point Use tool nose center to programme Starting point Use posit tool nose to programme Pay attention For some lathes with electrical datum point a standard point like center nose of tool can be the starting point The distance form the standard point to the radius center of tool rest or posit tool can be the offset of tool When tool rest is at the beginning point OFX Tool compensation of N OFZ Tool compensation of Z Set the distance from standard point to tool nose center as the compensation Put the starting point on tool nose center Using the central nose of nose to programme Tool nose center trajectory is the same as program trajectory when there is no tool nose radius compensation Tool nose center trajectory Program trajectory 32 OFX Tool compensation of N OFZ Tool compensation of Z Set the distance from standard point to tool nose as the compensation Put the starting point on posit tool nose it will cut correctly if there is tool nose compensation Start compensation Tool nose center trajectory Program trajectory ZONE SZGH CNC2000TDb TDe operation manual Using the posit tool to programme Posit tool nose trajectory is the same as program trajectory when there is no tool nose radius compensation i
99. r velocity According to this instruction set the maximum spindle speed of instruction G96 constant line speed in cutting 9 Column or taper loop G90 Column loop format G90 XU __Z W __F_ 52 NG SZGH CNC2000TDb TDc operation manual gt Rapid move Cycle starting point Cutting feed XxX axis Column loop cutting X v Usage of G90 For example N10 T0101 N20 G00 X55 Z4 M03 N30 G01 Z2 F100 M08 N40 G90 X45 Z 25 N50 X40 N60 X35 N70 G00 X100 Z100 N80 T0100 M09 N90 MOS N100 M30 Every cycle is backing to the starting point at the above program so cause the situation of cutting endface A agin modify the cycle part program as follow in order to improve efficiency N50 G90 X45 Z 25 F100 N60 G00 X47 N70 G90 X40 Z 25 N80 G00 X42 N90 G90 X35 Z 25 N100 GOO Taper loop format G90 XU _Z W _ R_F _ 53 CNC SZGH 2000TDb TDe operation manual starting point Z axis Tr Y 9 i R A d point _u F A Cutting feed lt U 2 Cycle starting point gt Rapid feed X axis Taper loop cutting For example N10 M03 S1000 N20 T0101 N30 G00 X65 Z5 N50 G96 S120 N60 G99 G01 Z2 F1 M08 N70 G90 X60 Z 35 R 5 FO 2 N80 X50 N90 G00 G98 X100 Z100 M09 N100 G97 S1000 T0100 N110 MOS N120 M30 10 End face loop G94 Format G94 XU Z CW _F __ 54 ONG SZGH CNC2000TDb TDc operation manual Cut end point X axis End
100. rate at the area of line number at the left side of the screen The program name to edit and the line number to point were clue at the top of the screen 1 pose the cursor change the cursor s position Press f gt to move the cursor to any position in program content Press PgUp to move the cursor to last page Press PgDn to move the cursor to next page Press Enter to the next line Press pose and key in line number can locate directly to the line which you key in Press first line locate directly to the first line Press endline locate directly to the end line When the located program line surpasses the page it will automatically change to the next page and the located program line will be contained in the display 2 insert key in the insertion in front of the cursor if they are letters t will automatically produces blank space 3 delete presses Del can delete the character at the back of the cursor 4 shift KEY presse twice key in the shift character 5 delete line press RAPIT delete line to delete the line 6 operate the block Contains copy block and delete block 7 compile compile the source program ISO code to the computer code procedure show error when compile or show OK When enters the automatic main function this system automatically carries on concealed compiling process If there s a mistake the system clues on the error message compile includes compile NC and
101. re are two programming modes when it set as that means radius programming mode when set as 0 means that diameter programming mode 17 Running program need Sp run 1 mean Yes 0 mean No It is for interlock between run program and run spindle when set as Imeans that running program with running spindle when set as 0 means that running program without check spindle running 18 Set M20 the times of auto running Negative number mean immensity loop It 1s for times of run M20 code in the program negative number mean run countless times 19 Set part count It is for display and set the time of run M20 it is also workpiece number 20 G92 quit length 1 10 lead It is for set default length of quit and retract the length thread lead 0 1 21 G01 G02 G03 line delay ms gt 100 It is for set delay time between G01 G02 G03 it is for solve the over cutting in the corner 22 G00 line delay ms gt 100 It is for set delay time after run GOO it is effective that more than 100ms 23 Handwheel acceleration 50 100 It is for set the constant of handwheel smoothly acc dec eleration the smaller it is the faster the SONG SZGH CNC2000TDb TDe operation manual acc dec eleration 1s but much vibration 24 G76 Q 8 mean thick forward number It is for set the define of Q in G76 set as 8 it is the times of feeding in roughing 200 system screen protect times gt 2minutes 201 G92 G76 delay time ms gt 100 It s for set delay time before ch
102. ression 4 The arithmetic and logic operation Table Addition Subtraction Multiplication Division Square root Absolute value Rounding off Round down Round up Natural logarithm Exponential function Or Exclusive or And 5 Unconditional transfer GOTO N 1 Hk i j k i SIN J i ASING 1 COS 1 ACOS 1 TAN 1 ATANG 1 SQRT 1 ABS ROUND 1 FIX 1 FUP 1 LN 1 EXP j 1 OR k 1 XOR k 1 AND k 90 5 degrees mean 90 degrees 30 minutes Executing with binary system Transfer to the program line with sequence number appears error when specifying beyond the 1 99999 could use expression to specify the sequence number For example GOTO 5 GOTO 100 6 Conditional transfer IF Conditional expression GOTO or THEN If the conditional expression specified met execute this segment f the conditional expression specified does not meet execute the next segment For example IF 100 EQ 2 THEN 100 5 79 CNC SZGH 2000TDb TDe operation manual IF 101 GT 2 GOTO 6 IF 101 GT 2 GOTO 6 Operation meaning EQ equal NE not equal GT greater than gt GE greater than or equal LT less than lt LE less than or equal 7 Cycle WHILE conditional expression DO 1 2 3 Specifies a conditional expression n front of WHILE When the specified conditions are met execut
103. reverse It is for change the direction of X axis when it is 0 the direction of code is opposite to the direction of moving when it is1 the direction is same 16 Close feed electron gear 1 mean Yes 0 mean No It is for whether close the electron gear of feeding akis mean close 0 mean no close 17 X axis s electron gear numerator 1 999999 It is the numerator of X axis s electron gear 18 X axis s electron gear denominator 1 999999 It 1s the denominator of X axis s electron gear 19 Z axis s electron gear numerator 1 999999 It is the numerator of Z axis s electron gear 24 SONG SZGH CNC2000TDb TDe operation manual 20 Z axis s electron gear denominator 1 999999 It is the denominator of Z axis s electron gear 21 XZ positive limit 0 open 1 close It is for type of limit switch in positive direction 0 means the switch is open means it is close 22 XZ negative limit 0 open 1 close It is for type of limit switch in negative direction 0 means the switch is open means it is close 23 float zero bit parameter D3X D4 C Y D5Z D6A 0 machine Zero 1 float Zero It is for whether the float zero function is valid every axis is set alone it is bit parameter D3 X D4 C Y D5 Z D6 A D7 B 1 means the axis is float zero point 0 mean machine zero point Example X set float zero point the bit parameter is 00001000 24 X coordinate float zero set It is the coordinate value of X axis float zero point 25 Z coordinate float zero set It is the co
104. s the faster the ace dec eleration is Note This value depends on the machine structure the heavier the load is the smaller the value is With stepper system the value should less than 15000 16 Auto run acceleration 1 500 It is for set constant of acc dec eleration in auto the range is from 1 500 It is mainly for distinguish Auto and Manual only the difference is too much set it is effective 17 Handwheel acceleration 500 32000 It s for set constant of acc dec eleration of Handwheel the range is from 500 32000 18 Run program Handwheel acceleration gt 500 It is for set constant of acc dec eleration of Handwheel when running program the range is from 500 32000 when the value is less than 500 it is invalid 19 Run program Handwheel G00 speed mm min gt 10 It 1s the GOO speed when triggered by Handwheel m testing machine it is invalid when lt 10 20 Handwheel X limit speed mm min It 1s for limit the handwheel max speed of X axis when use handwheel in manual Note it is valid when gt 100 otherwise invalid 21 Handwheel Z limit speed mm min It s for limit the handwheel max speed of Z axis when use handwheel in manual Note it is valid when gt 100 otherwise invalid 22 Make thread Z acceleration Servo motor is 0 It s time constant of Z axis ace dec eleration the range is from 300 to 90000 Note with stepper system the smaller it is the safer is when lt 300 invalid For ensure efficiency set 0 23 Make thread X acceleration
105. s already done T02 Repeat 1 12 to make others tools get done The difference between two methods Method recommend Method B 1 Make sure the Tool axis couldn t exit 1 The axis can exit 2 The tool must touch workpiece 2The tool mustn t touch workpiece 3 Use Z axis direction to Tool 3 Use X axis direction to Tool In the above process the import value s and lathe coordinate value s difference will be saved to the corresponding cutter compensation by system automatically So the inaccuracy of setting tools can be modified correctly by corresponding cutter System to each tool independently of each other each has its own coordinate system so each tool can Tool anytime and the tool 1s destroyed in the process is only the tool Instruction 1 When a group of tool to be used for two or more parts processing requires the working coordinate to achieve the overall shifting tool group So make sure the value of workpiece coordinate before setting tools Methods of operation are as follows 1 Select a tool 2 Press F8 to select corresponding coordinates 54 59 3 Using manual continuous to cut a bit of cylinder or bore on workpiece 4 Z axis exits X axis can t move stop spindle 5 Measure the diameter of workpiece cylinder or bore 6 Press F7 X and Enter import the value of measure press Enter 7 Use the same method to cut end surfac
106. s effective such as G61 8 Mode instruction 1s always effective before appearing the same instruction For example N0000 G01 X300 F100 G01 instruction N0001 X260 GO1 instruction N0002 GOO Z200 GOO instruction GOI is invalid 4 3 2 Function of G Instructions 1 Rapid motion G00 Tool move to instructive position according to GOO speed in parameter As absolute method use section end point coordinate to program As increase method use motion distance to program Format G00 X U Y V Z W A B Mode original Note X Y Z Ameans motion axis The data point out motion distance and direction by absolute or increase method G00 move to aim point according to line way Moving speed is determined by paramter p 20 T ani aana aan an aan ani aan a aan a Jp X AXIS Example from A to B Absolute program G00 X20 Z0 Relative program G00 U 60 W 40 47 CNC SZGH 2000TDb TDe operation manual Pay attention The nearest calculation when using absolute coordinate of rotating axis to programming calculation by programming when using relative coordinate G00 of every axis is set by parameter the specified feeding speed with F is invalid The speed rate of G00 can be divided into 5 100 total six gears it can be selected by the key on panel G00 is mode instruction when the next instruction is GOO too it can be omitted G0O0 can be written GO Pay more attention to whether the position of tool
107. sation s cancel 0 mean A 1 mean B 20 Active tool mode 1 mean normal 0 mean coding tool CNC Machine System output signal T T Tool input TI1 T8 TOK signal Machine CNC Holzer Switch CN9 DB9 pin spindle encoder vo availability Pc 8 N Zi CNC SZGH 2000TDb TDe operation manual Encode input signal PA PB PC Machine CNC Side Encoder 261531 PA PB PC 5 4 3 CN6 and computer system connection 1 6 HALT wa P 8 RUN GND 5 9 CN6 DB9 hole RS232 communication RXD 2 N RXD aD OUD o RUN 8 N um v CN6 connect fig Computer CNC RAD TXD GND 5 88 ONG SZGH CNC2000TDb TDe operation manual 5 4 4 CN3 and machine electric device O1 connection 69 CN3 DB25 hole YOI1 machine signal function Availability OV lt 24V M36 Y0 X axis Zero Z axis Zero Positive limit Negative limit M34 A0 Transducer alarm 1 Pause Run T spindle clockwise OUT SP counter clockwise OUT SP stop UT coolant UT OUT lubricating OUT spindle tailstock UT UT UT UT spindle fourth gear OUT C axis mode UT the first spindle converting 13 OUT OV OV NO NO DO NO bo DD DD ka ee ee _ a lt EALE i O spindle chuck spindle first gear spindle second gear Q spindle third gear signal WE M36 Y0 M34 A0 ALMI M04 M32 MN lt Or 10 OV AL
108. sed of the main panel and sub panel The main panel is used for setting parameter and editing program the sub panel is used for setting tool and processing operation 3 2 Keyboard instruction 3 2 1 Rate increase 1 Rapid override G 4 lt There are sik gears in rap d override form 5 to 100 by adjusting the key ofrapid override 15 for the following instruction G00 G26 G28 G611 G613 rapid feed fixed cycle rapid manual feed 2 Feed override F i t There are sixteen gears in feed override from 0 to 150 by adjusting the key of feed override is for the following instruction G01 G02 G03 the feed override of the fixed cycle and manual run effectively 3 Spindle override S There are sixteen gears in spindle override from 5 to 150 by adjusting the key of spindle override is for the speed of the first spindle 3 2 2 Panel layout and switch Intervention switch introduction CNC SZGH 2000TDb TDe operation manual Emergency stop Driver and motor stop immediately turns off the spindle coolant waits for the rise of button and initializes values Stop screw Stop spind Intervention switch When program runs or in manual state it can make a realtime adjustment of feed speed Spindle percentage switch In the process of spindle running adjusts the speed accordingly buttons Functions Letterkey ABCSEFGHIJKLMNOPQRSTUVWXYZ123456789 for program Number instructions parameters edition number keys
109. t is 0 the lathe coordinate of X axis now is the datum point of X axis The lathe backs to this position every time when backing to the datum point If it is 15 the current lathe coordinate of X axis is 15 000 the distance to lathe s datum point is 15mm The method to set floating point of Z axis is the same as the above to set X axis Operation for backing to the datum point At the manual condition press e and select X Y Z A B axis to back to the datum point in dialog box Set the No 28 parameter in axis parameter to 1 to make Z axis bake to the datum point first At the absolute and relative coordinate condition the cycle will turn to green in front when backing to the datum point successfully defeat otherwise If stop in the process press Stop or Reset to stop backing to the datum point Pay attention Every time to power up the system must back to the datum point to make sure the accuracy of lathe process The system power off unusually or in an accident it must back to the datum point otherwise could cause trouble CNC SZGH 2000TDb TDe operation manual 3 3 5 Handwheel Manual pulse generator Two types hand held and panel No 1 parameter in other parameter to set Panel Press handwheel and Z or X to select an axis fi H to adjust the gear Hand held Press handwheel and operate the switch of axis selection to select an axis operate the axis and switch of handwhee
110. t will cut correctly it there is tool nose radius compensation Posit tool nose trajectory sa lt Posit tool nose trajectory 7 wa i i iann E A Dande VI compensation Program trajectory Program trajectory B Direction of posit tool From the central nose of tool to see the direction of posit tool is determined by the direction of cutting tool so must set before as the same time with the value of compensation The direction of posit tool can be selected by the 8 kinds of corresponding number as shown below key Number of posit tool Number of posit tool Number of posit tool Number of posit tool nose is 1 nose is 2 nose is 1 nose is 2 SS N Number of posit tool Number of posit tool Number of posit tool Number of posit tool nose is 3 i nose is 3 nose is 4 nose is 4 Number posit tool Number of posit tool Number of posit tool nose is 5 nose is 6 Number of posit tool Number of posit tool nose is 7 nose is 8 The direction of posit tool of backward tool rest Number of posit tool nose is 5 nose is 6 e Number of posit tool Number of posit tool nose is 7 nose is 8 The direction of posit tool of forward tool rest Using No 0 posit tool or No 9 when the central nose of tool 1s coinciding with starting position Set the number of posit tool into tool parameter in every number of offset 3 7 4 Set quantity of Tools Press F7 to popup a dialog box in the redeem interface to set and manage
111. tely by pressing F1 F2 F3 F4 F5 to chose screw compensation of related axis screw compensation interface of each axis has tow areas basic parameter and set the value of compensation by pressing lt key to move the cursor and choose Basic parameter Press Tt to select current basic parameter to set in basic parameter press Enter to popup a dialog box to import the error compensation of every axis and import the basic information of screw compensation Set the value of compensation In the area of setting compensation it will shows the value of compensation and every axis error compensation point of screw pitch Press ft PgDn PgUp to select current compensation point and press Enter to popup a dialog box to import the value of compensation import the value of current compensation point Test program generation automatically It is that automatically generate a program which is go through the laser interferometer to check the screw compensation Enter the screw compensation interface and set basic parameter press F6 ChePro checking program to popup a dialog box and then press Enter to generate corresponding checking program of screw compensation The number of cmpensation point can be set optionally Compensation parameters include 34 NG SZGH CNC2000TDb TDe operation manual Compensation point NO of reference point Com point NO of farest end
112. the total tools It is also the total tools of Electrical tool and Linear tool 3 8 Set Parameter of screw compensation Press Parameter button twice soon and then enter screw compensation interface to set the screw compensation 33 CNC SZGH 2000TDb TDe operation manual 1212121212 2013 08 23 11 29 i Program 99 TXT Basic Parameter No Coor nim Wale Cum 1 Standby 0 1 lt 320 000 gt 0 Instruction code 2 Neg point 3 2 lt 160 000 gt 9 653 3 Pos point 2 3 lt 0 000 gt 0 T29282 4 multiple 1 000 4 lt 160 000 gt 0 5 distance um 80000 5 lt 320 000 gt Hachine Status 6 lt 480 000 gt 0 M25 Mes M78 M33 GOO X100 F30 X100 550 X100 Machine Coor 0 000 A 0 080 0 808 B 0 000 0 000 SP360 PartTime Q 0 PartNo 0 No Alarm SPrpm 0 Screw compensation interface Screw compensation is used for automatical compensating the error of screw pitch compensate the influence from the error of screw pitch to the prevision of operating lathe The system adopts storage mode of screw compensation Making the lathe s datum point as the starting point when debugging measured the error curve of screw studied out the correctional curve according to the error curve import the value of correctional curve into the correctional parameter and system is going to compensate according to the parameter in automatical running Screw compensation is set and storage unit in axis X Z axis is set separa
113. tion direction by G42 Tool rest is on the left of workpiece along the tool motion direction by G41 Tool restis on the right of workpiece along the tool motion direction by G41 Tool rest is on the left of workpiece along the tool motion direction by G42 Left and right compensate For Example N1 T0101 N2 M03 S400 N3 G00 X40 Z5 N4 G00 X0 G42 N5 G01 ZO F60 N6 G03 U24 W 24 RI5 N7 G02 X26 Z 31 R5 N8 G01 Z 40 N9 G00 X30 N10 G40 X40 Z5 N11 M30 SZGH 20001Db TDc operation manual Job OO ARD ob BRD means tool position A means arc center of tool nose Tool parameter sassesae 31 Pole coordinate program G15 G16 76 SONG SZGH CNC2000TDb TDe operation manual Format G15 cancel G16 IP XZ pole coordinate For example N1 G16 X0 Z0 N2 G01 X30 0 Z100 0 F200 0 N3 X150 0 N4 X270 0 N5 G15 N6 M02 32 Switch millimeter and inch G20 G21 G20 inch G21 millimeter 33 Call sub program M97 M98 M99 M97 P Non condition to jump to P word M98 PL Call sub program P word point out the name of sub program for example Psub ab12 means the name of sub program is CNC sub ab12 L word point out call times M99 Back of sub program The Sub program can embedded call as follow Main program Sub program Sub program Sub program Sub program M98P1000 First embed Second embed Third embed Fourth embed For example Main program 1 2 3 Sub program
114. to count L screw um M encode pulse 215 X ax s s electron gear denominator auto count L screw um M encode pulse 216 Y axis s electron gear denominator auto count L screw um M encode pulse 217 Z axis s electron gear denominator auto count L screw um M encode pulse 218 4 axis s electron gear denominator auto count L screw um M encode pulse 219 5 axis s electron gear denominator auto count L screw um M encode pulse 300 absolute encoder servo motor X D2 Y D3 Z D4 A D5 0 mean No l mean Yes 301 absolute encoder address of lower 16bits multi turn data 100 Led Led Ld p SNG SZGH CNC2000TDb TDe operation manual 302 absolute encoder address of higher 16bits one revolution data 303 absolute encoder address of lower 16bits one revolution data 304 X axis one revolution pulse 305 Y axis one revolution pulse 306 Z axis one revolution pulse 307 4 axis one revolution pulse 308 5 axis one revolution pulse 309 X axis one revolution coordinate nm 310 Y axis one revolution coordinate nm 311 Z axis one revolution coordinate nm 312 4 axis one revolution coordinate nm 313 5 axis one revolution coordinate nm 314 X axis multi turn coordinate offset 315 Y axis multi turn coordinate offset 316 Z axis multi turn coordinate offset 317 4 axis multi turn coordinate offset 318 5 axis multi turn coordinate offset Ak 200 X axis feedback alarm error pulse gt 1 CNC system axis feedback alarm error when axis is running th
115. tomatically Press 0 X axis firstly and then Z axis Press Esc to cancel the construction The speed controlled by No 31 No 33 parameter in speed parameter the direction is determined by No 28 parameter 1n axis parameter 20 Tool carrier controlled Press to change next tool automatically if it is gang tool carrier After changing next tool it will be stop if it 1s electric tool carrier Which tool has changed 1s going to be redeem Press T and number to change tool directly 21 Coordinates feed Press t correspond to feed A axis and Z axis s positive or negative direction CNC SZGH 2000TDb TDe operation manual 22 Switch speed Press UL to switch the speed to system speed which is changed by No 1 No 2 parameter in speed parameter when it is in coordinate feed loosen it that will be the previous speed If set the speed higher than the speed in parameter t will be the set speed to feed 23 Switch coordinates display Press PgUp or PgDn to switch the display which correspond to relative absolute machine 24 Partno clear Press Del and Enter 25 User defined K1 Turn on off Y24 26 User defined K2 Turn on off Y25 27 User defined K3 Turn on off Y26 28 Incremental coordinate Press Setup to fix or set 0 after select relative coordinate PS Lathe coordinate clear Press E in par
116. uld set the smaller frequency value of interpolate compensation Or enter the instruction to move the Z axis negative first before executing G93 e The parameter of the spindle breaking time is affect the start rotating time after stop Please pay attention to the setting Note 1 Z must move negative Note 2 Must start spindle rotating before executing G93 Note 3 Require the spindle breaking time of lathe is short Note 4 Require the rotating speed of spindle not to high Note 5 For specifying inch thread when specifying I is the same as G32 G92 Note 6 When choosing the acceleration and deceleration control if the spindle speed change there is some delay when making the thread change So choose the non speed up or down 1f require the accuracy However with a step motor the spindle speed can not be too high otherwise cause the stuck 14 Column thick loop G71 gt Cutting feed TTT Rapid feed Back a precision machining allowance Cycle starting point X axis Format G71U Ad R e G71 P ns Q nf U Au W Aw F S s TA 62 NG SZGH CNC2000TDb TDc operation manual Ad feed thickness no signal User parameter P1 e backward distance User parameter P2 ns first N line nf end N line Au X remain User parameter P4 Aw Z remain User parameter P5 Note 1 G71 in the use of rough machining cycle only F S T in the program G71 function is effectively but F S T in program of ns gt nf is
117. wheel When Other parameter Pl 1 It will be pend handwheel and do not use band switch Axis parameter Pl 0 P2 0 Other parameter P33 0 P34 0 Input s gal A X Y Z XI X10 X100 s choice switch Handwheel contact diagrammatic as Axis Selection Fate e Switch ri Pilot Pause Handwheel Swite a Handwheel ve wheel i HSTOP I HSTOP GND IN LED IX 10 I iX 100 System Db15 Fin 5 4 7 2 Band switch When Axis parameter Pl 1 P2 1 It will be band switch and do not use pend handwheel Other parameter P1 0 P33 0 P34 0 Input sigal VDSO A VDS1 Z VDS2 Y VDS3 X are spindle speed adjust switch VDKO OFF VDK1 X100 VDK2 X10 VDK3 X1 are G01 G02 G03 speed adjust switch 5 4 7 3 Emergency Stop STOP sigal is extemal emergency stop input sigal Other parameter P27 setup CLOSE or OPEN 5 4 8 General motion cotrol I O output port principle which is availability by OV Output port of YOO Y23 are availability by OV the connection method as follow take YOO cotrol relay as example CNC side Machine side GND Specially pay attention Because the output ports are the transistor output thus the load electric current cannot be bigger than 150mA OUTPUT sigal example M03 M04 M05 MOS M10 M32 M79 M75 M59 M61 94 SNG SZGH CNC2000TDb TDe operation manual M63 M65 M67 M69 M71 M73 S01 S04 CXC Machine Notice ls IC

User Manual CNC2000TDb/TDc Lathe Control System

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