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1. O OIUP m mn e Fig 29 Spring loaded probe holder 4 6 1 Probe Holder Setup To mount a TOFD wedge in the spring loaded probe holder follow these steps Fig 30 Attach to frame bar Fig 31 Position on frame bar 1 Rotate the probe holder adjustment knob and attach the probe holder to a frame bar Fig 30 2 Use the probe holder adjustment knob to position the probe holder along the frame bar Fig 31 PAGE 11 of 25 BG0088 Rev 01 JIREH design create innovate TIP Wedge pivoting may be impeded when utilizing pivot buttons closer to the yoke see Pivot Buttons on page 10 Fig 32 Adjust inner probe holder arm Fig 33 Place wedge and outer arm Loosen the probe holder arm adjustment knob Fig 32 and remove outer probe holder arm from the yoke Adjust inner probe holder arm as required to best centre the probe on the yoke s pivot axis Fig 32 TIP The probe holder yoke can ac commodate different probe and wedge sizes of varying widths It is best to centre the wedge with the yoke s pivot axis to re duce wedge tipping when scan ning Position the inner probe holder arm accordingly with the centre of the yoke Fig 33 Position the wedge on the inner probe holder arm Fig 33 Slide outer probe holder arm along the yoke pinching the wedge in place Fig 33 Fig 34 Tighten probe holder knob Tighten the probe holder arm adjust men2. 01 8 0mm 0 315 Olympus PA 02 5 0mm 0 197 Olympus TOFD cip 04 9 5mm 0 375 gt ul d d 03 2 7mm 0 106 Sonatest DAAH PA 06 3 0mm 0 118 07 2 3mm 0 090 08 Conical Head 09 5mm 0 197 Internal Zetec PA TOFD Sjel e Fig 51 Probe holder button selection NOTE Additional probe holder pivot button types available contact Jireh Industries Ltd on page i wWREH PAGE 22 of 25 design create innovate 6 6 Variable Components 6 6 1 Frame Bars Part Length Part Length BG0038 05 5cm 1 969 s BG0038 10 10cm 3 937 Eu BG0038 15 15cm 5 906 E BG0038 20 20cm 7 874 a BG0038 25 25cm 9 843 S gt BG0038 30 30cm 11 811 8G0038 35 350m 13 780 S BG0038 40 40cm 15 748 BG0038 45 45cm 17 747 BG0038 50 50cm 19 685 BG0038 55 55cm 21 654 Fig 52 Frame bar selection PAGE 23 of 25 BG0088 Rev 01 7 Limited Warranty WARRANTY COVERAGE Jireh Industries warranty obligations are limited to the terms set forth below Jireh Industries Ltd Jireh warrants this hardware product against defects in materials and workmanship for a period of THREE 3 YEARS from the original date of purchase If a defect exists at its option Jireh will 1 repair the product at no charge using new or refurbished replaceme
3. User Manual Manual Magnetic TOFD Scanner design create innovate Safety Warnings Precautions KEEP THIS MANUAL DO NOT LOSE THIS MANUAL IS PART OF THE STIX AND MUST BE RETAINED FOR THE LIFE OF THE PRODUCT PASS ON TO SUBSEQUENT OWNERS Ensure any amendments are incorporated with this document DANGER The STIX is designed for a specific use Using the STIX outside of its intended use could cause damage to the product Read and understand this manual before using WARNING Can be harmful to pacemaker and ICD wearers Stay at least 25 cm 10 away WARNING Do NOT operate scanner in an explosive environment Do NOT operate scanner in the presence of volatile substances The WEEE symbol indicates that the product must not be disposed of as unsorted municipal waste but should be collected separately DISTRIBUTOR MANUFACTURER Jireh Industries Ltd 53158 Range Road 224 Ardrossan Alberta Canada T8E 2K4 Phone 780 922 4534 Fax 780 922 5766 www jireh industries com PAGE i of iv BG0088 Rev 01 Table of Contents 1 WUE CIN eo 1 1 1 1 2 1 3 2 1 2 2 Product information ooocosososmsnnsnnnnnninninnnnnninnnnnn 1 1 1 Intended use inniinn 1 1 1 2 Performance specifications 1 1 3 Operating environment Definition of symbols Hardware ssn TS PME 0s Dro To tools OT 1 3 2 Optional tools 1 3 3 EIC eee t et ege tede 3 Operation 4 3 1
4. STIX setup on a scan surface 4 4 Component Overview coco 4 1 4 2 4 3 4 4 4 5 4 6 4 7 4 8 5 Troubleshooting Handle censenininnninn 7 Crossover Wheel Block 8 4 2 1 Wheel Installation noc caca 8 4 2 2 Wheel Removal sensas 8 4 2 3 Ratchet Lever Frame Bal pica Encoder Pivot Buttons Spring Loaded Probe Holder 4 6 1 Probe Holder Setup ii Magnetic Wheel Kit cc 19 Pre Amp Bracket cccsmsnuunnnnnnnnnnnnninnnnnnnunnnnnunnninnsne 14 6 Spare Parts oi cccsmmumnnsnnnsinninninsininninninnnnnnnnennen 16 6 1 6 2 Scanner nnn TET 16 Kit Components 6 2 1 Encoder Connector Style iiri 18 PAGE ii of iv 6 3 Accessories 18 6 3 1 Magnetic Wheel Kit 18 6 3 2 Pre Amp Bracket tt 18 6 4 Probe Holders eerte nta mon oe nde onte pp Moenum lS 6 4 1 Slip Joint Probe Holder Parts 19 6 4 2 Vertical Probe Holder Parts ccosnunnunnnnnnninannnannnnnnnnese 20 6 5 Probe Holder Components s 21 6 5 1 Spring Loaded Arm Style icono 21 6 5 2 Slip Joint and Vertical Probe Holder Arm Style accion 21 6 5 3 Slip Joint amp Vertical Probe Holder Yoke Style 21 6 5 4 Pivot Button Style no 21 6 6 Variable Components ccosssssnnnnnnininnuiunnninnnnnsnnsie 22 6 6 1 Frame Bars e 22 7 Limited Warranty ccs 23 PAGE iii of iv BG0088 Rev 01 PAGE iv of iv 1 Introduction
5. 1 1 Product information 1 1 1 Intended use The STIX is a manual magnetic scanner with trailing encoder and magnetic wheels lt is designed to translate two TOFD probes around ferrous piping and vessels 1 1 2 Performance specifications Minimum Maximum Pipe Tube Range Outer Diameter 10 16 mm 4 Flat Pipe Tube Range Inner Diameter Flat 152 4 cm 607 Umbilical Length Standard Kit 5 m 16 4 X Axis Encoder Resolution 9 06 counts mm 230 0 counts inch 1 1 3 Operating environment The STIX is designed for use in industrial environments that are between 20 C and 50 C 1 2 Definition of symbols Instructions to look here or to see this part Denotes movement Instructing user to carry out action in a specified direction Indicates alignment axis can also indicate insertion or movement of parts LX Alerts user that view has changed to a reverse angle PAGE 1 of 25 BG0088 Rev 01 1 3 Hardware 1 3 1 Included tools O Fig 1 3 mm hex driver Fig 2 3 8 wrench The 3 mm hex driver Fig 1 is sufficient for all typical operations and adjustments of the STIX The 3 8 wrench Fig 2 is used to remove and install buttons on the probe holders 1 3 2 Optional tools Some specialized adjustments require tools that are not included with this kit A ha Fig 3 1 5 mm Fig 4 2 mm Fig 5 2 5 mm Fig 6
6. 3 mm hex wrench hex wrench hex wrench hex wrench 1 3 3 Maintenance General cleaning of components is important to keep your system working well All components that have no wiring or cables are completely waterproof Components can be washed with warm water dish soap and a medium bristle brush Before using the scanner ensure all connectors are free of water and moisture NOTE All components with wiring cables or electrical connections are splash proof However these components are NOT submersible NOTE Never use strong solvents or abrasive materials to clean your scanner components JIREH PAGE 2 of 25 design create innovate Two Probe TOFD 2 Configurations d C gt Fig 7 Two probe TOFD configuration 2 2 Two Probe TOFD Cantilever Fig 8 Two probe TOFD cantilever configuration PAGE 3 of 25 BG0088 Rev 01 3 Operation 3 1 STIX setup on a scan surface 1 Mount TOFD wedges to the probe holders see Spring Loaded Probe Holder on page 11 TIP Mounting the wedges to the spring loaded probe holders can be easier when the probe holders are separate from the STIX frame bar Fig 10 Attach spring loaded probe holders to appropriate configuration 2 Assemble the appropriate configuration Fig 10 Attach the spring loaded probe holders to the frame bar where appropriate 3 Ensure the brakes are locked on the wheel blocks see Ratchet Le
7. Fig 21 Pull ratchet handle Fig 22 Rotate handle Fig 23 Tighten handle 1 Pull the ratchet lever away from the base of which it is connected Fig 21 2 Continue to pull while rotating the lever in the appropriate direction Fig 22 3 Release the lever and utilize the new tightening position Fig 23 4 3 Frame Bar Frame bars Fig 24 are used to mount probe holders probe positioning systems and other accessories see Frame Bars on page 23 Frame bars are available in a variety of lengths Fig 24 Frame bar PAGE 9 of 25 BG0088 Rev 01 4 4 Encoder The spring loaded encoder wheel provides vertical travel while maintaining contact pressure to the scan surface To install the encoder follow these steps Fig 25 Attach to frame bar Fig 26 Tighten knob Fig 27 Place on scan surface Loosen the encoder s dovetail jaw and mount to the frame bar Fig 25 Tighten the encoder knob Fig 26 3 Spring tension maintains encoder contact with the scan surface Fig 27 4 5 Pivot Buttons Available in a variety of shapes and sizes fitting various wedge dimensions Use the supplied 3 8 wrench Fig 2 to remove and install pivot buttons Fig 28 Fig 28 Pivot buttons PAGE 10 of 25 design create innovate 4 6 Spring Loaded Probe Holder Frame Bar Probe Holder Adjustment Knob Yoke Probe Holder Arm Adjustment Knob Probe Holder Arm Pivot Button Arm Clamp Screw
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9. eH p a diee ici 9 99999 eH HF HF 4 4 FF OF HF HF FH HH 4 g p A 9 9 9 9 9 9 HH HH OH o9 t n n 780 922 4534 eeaerereoere ov eo oo bo eo 4r h industri 0600099 944 00000100 0 1 0 b co Jire Indus nes com EE EE EE SE SE ZE SE SE E Lo ooo ooo 9 9 9 o9 ot n n EE EE EE SE EE SE SE 4 0 amp 9 9 o o o9 o9 9 o9 o9 t on on on n n eeervrveoveoee 9 eo ee 9 9 9 9 9 9 o e
10. mp 9 9 9 9 09 9 9 9 9 9 n9 n9 n n E E EE SE E E E E E eee Lo o amp 9 9 o9 t o9 t t n ng 9 9 9 9 9 9 9 9 t f of o9 ot ot 9 ot o9 o9 9 o9 o on on ong 9 9 9 9 9 9 9 9 9 9 9 9 o9 o9 o9 o on o9 t n ng 9 9 9 9 9 9 9 amp 9 9 2 c o9 ot t o9 ot ot o9 on 9 a son on 9 9 9 9 9 9 9 9 HF HF HF 9 9 HH HH HH on on n 9 9 9 9 9 9 FH 9 c FH HH HH HH n 060000060601 9 9 9 9 9 9 9 9 9 9 o9 9 n n ng 9 9 9 F 9 HF c9 HH He HH HH n 9 9 9 9 9 9 9 9 9 9 c c 9 oto ot t 4 on 9 9 9 9 9 HF HF 9 HH HH HH n 9 9 9 9 9 9 FH HF t HF c9 HH HH HH n 5 n 6 9 9 9 9 9 FF 9 c9 HH HHH HH n 5 9 9 9 9 9 9 HHH HH HHH HH HH t 0 4 n on 9 9 9 9 9 9 9 HH HHH HH HH HHH eH n n on n 9 9 9 9 9 9 9 HH 9 HH HH HH n on 9 9 9 9 9 9 9 9 9 9 HHH HO ot t t o9 os on 0 t ng 9 9 9 9 9 HH HF HH HH o9 s 0 n tn E E EE SE SE SE SE ee oo Ce 9 1 0 9 9 9 9 9 9 FH FH HF HH HH 9 9 o9 or n ot t ng 6060090 SE SE SE E E 2 Poo 9 om o ot om o9 on n on o 9 9 9 9 9 9 9 9 HHH HHH HH HH H
11. nt parts 2 exchange the product with a product that is new or which has been manufactured from new or serviceable used parts and is at least functionally equivalent to the original product or 3 refund the purchase price of the product A replacement product part assumes the remaining warranty of the original product or ninety 90 days from the date of replacement or repair whichever provides longer coverage for you When a product or part is exchanged any replacement item becomes your property and the replaced item becomes Jireh s property When a refund is given your product becomes Jireh s property OBTAINING WARRANTY SERVICE To utilize Jireh s warranty service you must ship the product at your expense to and from Jireh Industries Before you deliver your product for warranty service you must phone Jireh and obtain an RMA number This number will be used to process and track your product Jireh is not responsible for any damage incurred during transit EXCLUSIONS AND LIMITATIONS This Limited Warranty applies only to hardware products manufactured by or for Jireh Industries This warranty does not apply a to damage caused by accident abuse misuse misapplication or non Jireh products b to damage caused by service including upgrades and expansions performed by anyone who is not an Jireh Authorized Service Provider c to a product or a part that has been modified without the written permission of Jireh Jireh Industries L
12. o the STIX system The ratchet lever located on the wheel block operates a brake see Ratchet Lever on page 9 Fig 17 Attach to frame bar Fig 18 Tighten wing knob Attach a wheel block by loosening the black wing knob and sliding the wheel block s dovetail nut onto a frame bar Fig 17 Tighten the black wing knob Fig 18 4 2 1 Wheel Installation 1 Locate and position the thread ed side of the magnetic wheel to the outside of the scanner E 2 Screw the magnetic wheel along the entire length of the axle 3 Grip the magnetic wheel by hand and using the supplied 3mm hex driver Fig 1 tighten the magnetic wheel to the axle Fig 20 4 2 2 Wheel Removal 1 Tightly grip the magnetic wheel to be removed Using the 3mm hex driver loosen the magnetic wheel from the axle Fig 19 TIP When the brake is engaged and the scanner is moved the wheels may loosen from the axle Grip the magnetic wheel tightly and retighten the axle with the 3 mm hex driver Fig 19 Wheel removal PAGE 8 of 25 design create innovate WARNING maenetic MATERIAL The stabilizer wheel uses a magnetic wheel People with pacemakers or ICD s must stay at least 25 cm 10 away 4 2 3 Ratchet Lever The rachet levers lock the brakes of the STIX system Occasionally movement of the lever s locking position is required The lever placement can be adjusted by following these steps
13. on Style See 654 Fig 46 Slip joint probe holder parts PAGE 20 of 25 6 4 2 Vertical Probe Holder Parts BOM ID Description Vertical Probe Holder Subassembly Probe Holder Arm Adjustment Knob Arm Style Pivot Button Style See 6 5 4 poi SEE 6 5 3 Yoke Style MD050 010 Arm Clamp Screw SHCS M4x0 7 X 10mm SST Fig 47 Vertical probe holder parts PAGE 21 of 25 BG0088 Rev 01 6 5 Probe Holder Components 6 5 1 Spring Loaded Arm Style Arm Style Part Arm Style Part Number A Standard PH0090 B Short PHOO89 Fig 48 Spring loaded probe holder arm selection 6 5 2 Slip Joint and Vertical Probe Holder Arm Style Arm Style Part Arm Style Part Number A Standard PHOO9O MS B Short PHO089 FE 6 Long PH0099 ES S D Standard Drop PH0093 E E Short Drop PH0092 Fe F Long Drop PH0094 G Standard PH0096 H Short Extra Dro PHO095 Extra Drop i p Fig 49 Slip joint and vertical probe holder arm selection 6 5 3 Slip Joint amp Vertical Probe Holder Yoke Style Yoke Style Part Length Yoke Style Part Length S Standard PHS017 6 27cm 2 470 O aa W Wide PHS027 7 78cm 3 064 Fig 50 Slip joint and vertical probe holder arm selection 6 5 4 Pivot Button Style Pivot Hole Size Wedge Type Pivot Hole Size Wedge Type
14. t knob Fig 34 PAGE 12 of 25 4 7 Magnetic Wheel Kit WARNING maenetic MATERIAL The magnetic wheel kit produce a magnetic field which may cause failure or permanent damage to items such as watches memory devices CRT monitors medical devices or other electronics People with pacemakers or ICD s must stay at least 25 cm 10 away Two sets of the magnetic wheels can be used with the STIX thus doubling the magnetic force NOTE Magnetic wheels may lose their magnetic properties if heated above 175 F 80 C To install additional magnetic wheels follow these steps Fig 35 Screw on additional magnetic wheel Fig 36 Tighten with 3mm hex driver Ensure the four existing wheels are tight see Wheel Installation on page 8 2 On the magnetic wheel to be attached locate the threaded side of the magnetic wheel orient this threaded side towards the scanner 3 By hand grip the wheel already attached to the wheel block Overcome the magnetic resistance to screw the additional wheel to the axle of the wheel block Fig 35 4 Hold steady the magnetic wheel closest to the scanner body insert the 3mm hex driver into the axle and tighten the additional wheel Fig 36 TIP To remove additional wheels reverse these steps PAGE 13 of 25 BG0088 Rev 01 4 8 Pre Amp Bracket The pre amp bracket mounts to any ST dovetail groove to hold a pre amp Compatible with most standard pre amps use the adjus
15. table screw mounting channel on the bottom of the bracket to attach a pre amp The pre amp bracket may also be ordered with velcro straps which are used to hold the pre amp 7 ig 38 Place pre amp and wrap velcro Fig 39 Mount bracket on a frame bar PAGE 14 of 25 design create innovate 5 Troubleshooting Problem Possible Cause Solution 1 Encoder not Instrument not Refer to instrument s documentation functioning properly setup regarding proper setup 2 Insufficient probe contact Issue with encoder Scanner not set properly Contact Jireh Industries for repair see Jireh Industries Ltd on page i Reconfigure the scanner as per instructions see Spring Loaded Probe Holder on page 11 3 Magnetic wheels become loose Brakes are engaged Ensure the brakes are unlocked when using the scanner see Wheel Block on page 6 PAGE 15 of 25 BG0088 Rev 01 6 Spare Parts To order accessories or replacement parts for your STIX system contact Jireh Industries Ltd on page i NOTE These drawings are for parts order This is not a list of kit contents 6 1 Scanner BOM ID Part Description Frame Bar 35cm Wheel Block Magnetic Wheel 5 BGS054 Handle 6 PHS033 X Y Spring Loaded Probe Holder see 6 5 4 Y L R Arm Clamp Screw SHCS M4x0 7 X 10mm SST 8 PH0082 Probe Holder Arm Adjustment Knob 9 SEE6541 Arm S
16. td 53158 Range Rd 224 Ardrossan AB T8E 2K4 Canada PH 780 922 4534 Fx 780 922 5766 www jireh industries com PAGE 24 of 25 All brands are trademarks or registered trademarks of their respective owners and third party entities Changes or modifications to this unit or accessories not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment All specifications are subject to change without notice O 2014 Jireh Industries Ltd PAGE 25 of 25 BG0088 Rev 01 06000 4 9 9 9 9 o9 o9 o9 9 o om ot ot om n t9 n n 6060006068914 9 9 9 9 9 8 9 9 9 9o ot om ot 0 0 n ng 9 9 9 9 9 amp 9 HHH HHH HHH o9 om ot t n n n 9 HHH 9 amp 9 9 HH oH HH oto t t on t t ng 9 9 9 9 9 9 6 HF HF o9 9 9 o9 o t n 9 9 9 9 9 9 9 HH HH HH He oe ot om ot o n on on n t n 09 9 9 9 9 9 9 9 6 4H f ot ot on on n 9 9 9 9 9 9 9 9 9 HHH HHH 9 HH HH om om o n 9 os on t n n EK E EE SE SE SE E E i 9 9 9 9 9 amp 9 9 o9 o9 ot o9 o9 om o9 ot n on on EE E EE SE SE SE TE E 9 9 9 9 9 9 9 9 9 hot m om 9 s o9 o on ot n on 9 9 9 oc f t HH He os os 0 t n 6 9 9 9 9 9 e HHH 9 HH t ot m om 9 os ee ot n n EE E EE SE SE JE SE SE 9 9 9 a
17. tyle PH0011 X Pivot Button Style see 6 5 4 Fig 40 Scanner body parts PAGE 16 of 25 6 2 Kit Components PHG014 Probe Holder Spare Parts Fig 41 Stix kit components Stix Case TOFD PAGE 17 of 25 BG0088 Rev 01 6 2 1 Encoder Connector Style corneto Company Instrument e eet Company Instrument B Olympus OmniScan MX Zetec ZIRCON TOPAZ G Sonotron Isonic E Olympus Focus LT Zetec Z Scan M GE USM Vision D Olympus OmniScan MX2 OmniScan SX U Sonatest VEO PRISMA F TD Focus Scan Handy Scan Pocket Scan V Pragma PAUT 16 128 PragmaLite Fig 42 Umbilical style NOTE Additional encoder connector styles available contact Jireh Industries Ltd on page i 6 3 Accessories 6 3 1 Magnetic Wheel Kit Description Magnetic Wheel Kit Fig 43 Magnetic wheel kit 6 3 2 Pre Amp Bracket 1 BTG014 BOM ID Part Description 1 CES029 Pre Amp Bracket 2 CES029 V Pre Amp Bracket with Velcro Fig 44 Pre amp bracket PAGE 18 of 25 design create innovate 6 3 3 Zipper Tube Part 4 Description CES044 5 Zipper Tube 5 m length 1 CES044 10 Zipper Tube 10 m length Fig 45 Zipper tube PAGE 19 of 25 BG0088 Rev 01 6 4 Probe Holders 6 4 1 Slip Joint Probe Holder Parts Description 6 SEE653 YoeSye 8 PH0011 X_ Pivot Butt
18. ver on page 9 PAGE 4 of 25 Fig 11 Use handle for cable management 4 Route cables and hoses through the handle Fig 11 Fig 12 Place on scan surface 5 Place the configured STIX on the scan surface Fig 12 TIP Use caution when placing equipment on the scan surface The magnetized wheels can cause the assembly to lurch towards the metal suddenly Prepared for scanning 6 The spring loaded probe holders are designed to maintain wedge contact with the scan surface Fig 13 as well the encoder is designed to maintain contact pressure on the scan surface for accurate reading 7 Release the both brakes to begin scanning procedure PAGE 6 of 25 4 Component Overview 4 1 Handle Used to operate the scanner as well as provide a means of cable management To install and setup the handle follow these steps Fig 14 Attach handle to frame bar 1 Loosen the handle s knob and mount to a frame bar Fig 14 Tighten handle knob N to fasten handle to the frame bar Fig 15 TIP Slightly loosen handle knob and slide handle along frame bar for alternate placement when required 4 Open velcro straps and place cables and hoses in the handle Fig 16 Reattach the velcro Fig 16 Handle provides cable management straps to secure cables and hoses within the handle PAGE 7 of 25 BG0088 Rev 01 4 2 Wheel Block The wheel block provides stability and braking t
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