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Block Cutter 3

1. Pg Up Vertical saw 5 2 behind to FC Y axis stoF Y axis direc a Bil cut 8 4 1 gt 6399 0 forward 1 behind Vertical saw 4 ster number 999 0 one cutting direction Piece number 9999 1 twice cutting direction Width 9999999 after precedent Pieces number 0 30000 Pices width Um At the end of each cut it is activated OUT unloader 014 that will be activated until the intervention of the Unloader out of the working area input 115 Limit switches positions self learning before axis working starting In order to insert the end of program digit pieces number 0 Before the starting the axis has to be on the left of the block in is necessary that the minimum limit switch is pushed In order to disable the pilot cutting it is necessary put to 0 the pilot cutting depth parameter Functioning MDU BLOCKCUTTEROS EN 04 05 07 27 di 40 6 7 1 1 Example Vertical cutting 3 Step number 1 2 Pieces number 2 3 0 Width 20 0mm 8 0mm 0 Disk Trajectory Bil 8 5 Lived Sx 0 FC Dx 0 X FC Sx 0 FC Dx 0 X 1 Going Return blade 2 Cutting width 3 Marble Granite Functioning MDU BLOCKCUTTEROS EN 04 05 07 28 di 40 6 7 2 Horizontal cutting Principal pages Horizontal saw 1 Program 0717 39 T
2. Description Blade inclination 0 0 Inclination with horizontal refer ence 1 Inclination with vertical reference Y reset Reset Y axis at the end of the semi automatic movement OFF ON Z encoder Z axis management to encoder Z axis management to time with parameters Spazio 1s 2 Z axis management to limit witch Tool DISC tool WIRE tool O Parameter insertion MDU BLOCKCUTTEROS EN 04 05 07 19 di 40 Parameter Wait wire T 9999999 Tens time 9999999 Shift min 9999999 Ctrl time 9999999 Description Wait wire T 0 999 999 sec Axis stop time between two movements in Wire cutting Tens time 0 999 999 Axis stop time for low wire tension Shift Min 9999999 Um Minimum movement value to do in TCtrl for the encoder breaking check Ctrl time 9999999 ms Time to execute the minimum movement Min mov for the en coder breaking check T X 9999999 filter s 9999999 T filter 9999999 Auto Y mode E T Inv X 999 999 sec Timer with no LS control after X axis movement inversion T filter X 0 999 999 sec Filter time for X axis backward LS 12 T filter 0 999 999 sec Filter time for X axis forward LS 11 Auto Y mode 0 1 Reset axis at the end of the automatic movement 0 OFF 1 ON 5 2 Setup Cut
3. pi 99959995 999 999 gt Axis speed 999 999 gagzuogso of X Y Z axis Abs Tab NS Weg 2 939 Absorbition Speed table gt 9232 Dynamic LS Disc diam ee Granite cutting to dinamic limit switch threshold EE GENERIC SETUP i Land ITALIANO Working set 999991 Decimal number a DIAGNOSTICS 9 99999999999999999 OUT 9999999999999999 m Help h rr CAUTION 1 message 2 CLEA re Fe Fi Diagn 10 F Man Auta Start Stor 2 FS Restart 1 CLEAR E RESTART HMI MDU BLOCKCUTTEROS3 EN 04 05 07 17 di 40 5 Parameter insertion In order to enter in the set up area Principal pages x ci EM Pg On TE peers GEHER IC SETUP d 9999999 9999999 Password 4624 lorking set 98999 11 Y Poup 9999999 9999999 Decimal number E 9999999 5 1 Generic Set up GEHERIC SETUP Lang SITA Defaults Working set 9999999 Decimal number a Lang 1 2 3 1 italian 2 english 3 portuguese Default 0 1 restore default data set this parameter to 0 Switch off then on the instrument Working set XXXXXX 0 working ok Es 1010101 1 working off Working type Square Multiblock saw Wire cutting Slanting disc cutting Copying Horizontal cutting
4. BLOCK CUTTER 3 1 Information 2 Description 3 Wiring 4 HMI 5 Parameter insertion 6 Functioning 7 Appendix 8 Assistance Block cutter for marble and granite User manual 14 18 25 37 39 MDU BLOCKCUTTEROS EN 04 05 2007 1 1 SV IMDO 3 1 2 3 1 3 RETO FENCE WAMU 5 55 _ ___ __ _ __ TOR CRDI 3 1 4 Validiy nai 4 SOS CUM CONN I MM I EE E 5 carne E 6 3 1 7 3 2 tU etate cete DUM 3 3 ONT isn ect 11 3 4 eT E 12 9 9 e ____ _ 13 41 a 14 4 2 TEE a aA 4 3 occu MMC E ME DM S xD 15 4 4 munere ado c 15 4 5 edid E MNA EMAIL I 15 4 6 General USING CX AIM DIC series PR 16 Parameter IHsertlOn DO Oc kis cc tna ens lw Dru Po Pn pU
5. 2 9999999 toler 9999999 tol 9999999 2 Backlash mode Oltrpos 2 0 9999 Um If recovering play clearance is not zero the axis continues his mo vement over target quota for a value equal to the set value It inverts the movements and positions on a target quota Z toler 999 9 Um Space within the axis is in tolerance Out of this space an alarm is not generated Z max tol 999 9 Um Space within the axis is in tolerance Out of this space an alarm is not generated Back lash mode Z 0 1 2 0 without recovery play 1 Forward recovery play 2 Backward recovery play Parameter insertion MDU EN 04 05 07 21 di 40 Parameter Reasc Dis IP Feazc dis 3 raise T Z E dis 2399999 ls 7 shift 9999999 0 1 Disable the axis rising at beginning of the working 0 re rise to 0 1 not re rise to 0 No raise Z Disable the axis rising at the end of the working 0 re rise to 0 1 not re rise to 0 T dis Z 0 9999 sec Time between axis stop and motion outputs deactivation and position transducer reading 1s Z shift 0 999999 Um Space covered in a second It is used when Encoder 2 1 It allows to estimate the activation time of the last Lowering Z axis O9 2 reazcent 9999999 Ine T 2 9999999 2 999999 Um Ris
6. dU o9 MICO LOCK CUTTER 3 5 mo 1 m HO HO HO LL NE E JE E II Est t 1 Com 1 JU Ins n 7 Fig 10 Release message 4 2 Keyboard Set up axis pag 18 lt Access data insert 5 Access to HELP page I O diagnostics TI Semiautomatic led F5 Manual led off Automatic led on Manual led off 6 Stop F7 Start Restart F8 1 Reset axis MDU BLOCKCUTTEROS EN 04 05 07 14 di 40 4 3 User Led Led Semiautomatic led on F5 Manual led off 1 Automatic led F6 Manual led off Automatic Cycle on led on RESTART done led on FRO Instrument to RESTART F8 FAO F9 4 4 Functions Led 3 0983 4 5 Insert data Insert data example Main pages Lont 2H 9999999 9999999 SPREE LHE e 5 9999999 9999999
7. data select data Miro value MDU BLOCKCUTTEROS EN 04 05 07 15 di 40 4 6 General using example Principal pages unon Hea Cour 9999999 9999999 9999999 9999999 9999999 Program 99 Ster 2999 Piece 9999 of 9999 Principal page PJ 2C Working check Visualize informations about the working Working choice Fracessing select t ened cutting m Horrizontal cutting Copying J Slanting disc cutting Wire cutting Multiblock saw Square T n E D TT 7 _ eee ee a TEAT zal 1 Program 33 Harblerg3ran 0717 39 Thick Disk 7399999 Disc inclin 79999 Deer Lyre width tyre a Deern Sal 3399999 Working program Cutting tool parameters gt Granite Cutting Specific 1 si 999999 Parameters increment 292999 7 Sx increase Last cut i Z axe Dx increase LL direc C Last cutting height D Last cutting height direction Min aT Tae Te TET Me Me Tn Tate TTT Move denm j f axis quota for E X Y axis quota self learning 9999999 2 pep the self Necessay self learning quotas for A 2299999 learning automatic workings HMI MDU EN 04 05 07 16 di 40 ur T 355 925 399 999 a
8. 40 0mm 20 0mm 40 0mm 20 0mm 40 0mm 20 0mm 180 0mm Z A gt Y If the wire is under least tension for the block working IO 0 the axis positioning or the automatic cycle starting is blocked and appears signal on the main visualization His Cont 4 44 9999999 9999999 9999999 9999999 75 9999999 9999999 The working re starts automatically after setup timer expiration in Tens from re activation of the 10 input Functioning MDU BLOCKCUTTEROS EN 04 05 07 33 di 40 6 7 2 Square This working allows to execute a four sided figure in the XY plane between the two LS of the X axis and an incremental quota of the Y axis 0 single cutting marble 1 multiple cutting granite Depth cutting Um p i T Side 9999999 Shift incremental Y axis quota Um Feretit EEE ee nnmnnn Number of repetitions square If the Deepn saw parameter 0 the automatic cycle in the marble working doesn t execute the axis moving to the program beginning 6 7 2 1 Example Deepn saw 50 0 mm Side 10 0 mm Repetitions 10 Z Y 10 0 mm FC SX I2 FC DX 11 If M GR 0 1 0 TheZ axis goes down to the 50 0 mm quota or up to the limit switch 15 the X and Y axis perform so many squares h
9. The dynamic limit switches are virtual limit switches that the instrument calculate in function of the disc motor current When the blade exits from the block the current decreases in that moment will be added a space before execute a lower ing movement of the Z axis and then reversing the X axis in order to have another cut The calculation is done respecting cutting parameters Principal pages Poln Poup 99959995 9994999 lI N To enable dynamic limit switches it is necessary to set to 1 parameters Kim speed X and Dynamic Limit switches see on Generic set up pag 16 1 1 Driving absorption 2 Control line 2 3 Vacuum absorption 4 length cutting Fc Sx Functioning MDU BLOCKCUTTEROS EN 04 05 07 26 di 40 6 7 Choice and program working 6 7 1 Vertical cutting 1 5 0 single cutting marble 1 multiple cutting granite Blade depth Um Principal pages Mene eere eene eese Cutting depth Um ar tical saw 1 Program 99 Marble dran Hel 9 Thick Disk 9999994 Cutting depth pilot Um Left increment of the block for the pilot cutting Um DeeP zaw 3399999 Right increment of the block for Deern FP saw 9999999 the pilot cutiing Um Sea P inc 379999 P inc 9999994 0 stop 1 forward to
10. Vertical cutting Decimal number 072 Number of decimal numbers T Lubr 7397999 T Lube OFF 9999999 encoder 3 end Progr 9999999 T lubr ON 0 99999 999 sec Time on m Out lubrication O4 T OFF 0 99999 999 sec Time off X encoder 0 1 0 Westie 1 not handled by an encoder T end prog 99999 99999 End of program output activation timer 5 lt 0 the output remain enabled until a restart 0 activation for one second gt 0 activation for a set time Parameter insertion MDU BLOCKCUTTEROS EN 04 05 07 18 di 40 Parameter axis movement A Wel Dynamic LS esc 9 lim E 3 9 block 99999 2 0 2 2 axis motion during incremental cutting 0 X axis moves after the Z axis lowering 1 X axis moves simultaneously with 2 axis lowering 2 Z axis begins the lowering when X axis enter the slow down X vel Lim 0 1 Automatic limitation X axis speed 0 Off 1 regulation inversely proportional to the disc motor current Dynamic LS 0 1 In order to use this function enable Lim Vel parameter 0 OFF 1 ON T esc block 99 999 Time between blade exit from the block and the next axis movi mentation with Dynamic LS 1 Parameter Incl Saw ref Incl saw ref Y reset 2 encoder Tool 0 1
11. diagram Enable Encoder 1 Enable Encoder 2 24 OUTPUTS Common Instrument ENCODER PUSH PULL ENCODER PUSH PULL ______ ______ CBL 002 7 1 3 Shape acquisition system diagram 7 1 3 1 If the photocell is installation 2 axis Qmove IN PHOTOCELL Appendix MDU BLOCKCUTTEROS EN 04 05 07 38 di 40 8 Assistance 8 1 Service In order to provide a quick service we need your help a Follow all indications www gem it b If the problem persist compile the fax inser Our technicians will obtain necessary ele ted in the MIMAT manual and send to QEM ments for understanding your problem 8 2 Sending It is recommended to pack properly the instrumentation a Use the original pack b Enclose c An exhaustive description of the problem A problem description allows a quick individuation and resolution The part of the electric diagram where of the problem the instrument is inserted A good pack will take care of your instru Instrument programming set up ment working quotas parameters Request a reparation estimate if not request it will be calculated at the end Motivation QEM informs the customers that instrumentation delivered not properly packed won t be repaired except in case that the customer takes all the service responsibilities Assis
12. minimum zero value and all the other values positive The display visualize Principal 5 _______ EMD OF COPYIHG OPERATION ERROR EHTER ERIT e Conditions of correct acquiring ending Conditions of not correct acquiring ending Z axis limit switch occupation during the descent Y axis limit switch occupation during to forwarding STOP command and RESTART after 1000 points are end 6 7 4 1 Shape self learning COPY Preparation 1 Set copying parameters 2 Put X axis on out obstruction 3 Position the photocell up on the shape Executing F7 Pull Led ON automatic and after START 0 4 5 2 axis goes down moving photocell downward 6 The photocell intercepting the shape 7 Acquisition counter to shape survey 8 Stand out than Z axis and Delta Z ris quota 9 Y axis shift of to Delta Y 10 If the photocell is ON 2 axis goes up until the photocell OFF restart to point n 5 OFF restart to point n 5 Functioning MDU BLOCKCUTTEROS EN 04 05 07 31 di 40 6 7 1 1 In order to start working operator has to reset the 2 axis the block upper face and put in in execution the self learned Preparation 1 Put on manual mode X axis to Left of bloc Executing FRO Eo 2 Pull Led ON automatic and after LI 3 The Z axis goes to the sample depth
13. must be returned only with a written notification included the Number of Restitution Authorization QEM and must be paid all forwarding charges Reference Manuals The documentation referred to the QEM instrumentation in divided in many issues that allows an easy utilization SA MIM Base Installation and maintenance manual Instrument hardware and software information MIM Base MIM Exp Expansions manual Expansions hardware and software information MDU User manual User information on the software MIMAT Service manual Informations on wiring right calibration parameters insertion and breakdown individuation It is possible to download manuals from www qem it MDU BLOCKCUTTEROS EN 04 05 07 3 di 40 14 Validity The present document is fully valid excepted mistakes or omissions Manual TR Description Release 1 0 New manual 07 02 05 1 1 Inclined cutting function added 09 06 05 1 2 Manual new version 07 04 06 1 3 New contents 12 04 06 1 4 BLOCKUTTER 3 7 new function added 29 05 06 1 5 BLOCKUTTER 3 9 new function added 29 11 06 1 6 Modify the name of the card at page 7 04 05 07 1 4 1 Trade Marks The copyright of this user manual is reserved No one part of this document can be reproduced or copy without the QEM appointment QEM doesn t present insurances or warranties on contents and declines all responsibilities on identity warranties In this document informations can
14. or executes the passes cutting up to the sample depth 4 Execute the cutting to the acquired quota 5 Stand out than Z axis to 0 if En ris Z 1 pag 31 6 Y axis shift 7 Cycle repetition to point n 3 6 7 1 1 Immediate cut COPY amp CUT In order to start the working the operator has to reset the Z axis on the block upper face and put in in execution the self learned Preparation 1 Put on manual mode X axis to Left of bloc Executing FRO automatic and after J The Z axis goes down moving the photocell downward The photocell intercepting the shape Acquisition counter to shape survey and STOP to Z axis Re positioning Z axis on the acquired quota Execute the cutting Stand out than Z axis to 0 if En ris Z 1 pag 31 Y axis shift Cycle repetition to point n 3 N N N N N Functioning MDU BLOCKCUTTEROS EN 04 05 07 32 di 40 6 7 1 Wire cutting The parameter Tool must be 1 Step 1 30 after precedent lt Ster number Axis 1 a Ster lenght 99999999 To end program digit Steo lenght 0 0 Y axis move 1 2 axis move Shift incremental axis quota Um 6 7 1 1 Example Step number 1 2 3 4 5 6 7 8 Axis 0 1 0 1 0 1 0 Step Length
15. starts X axis move on the forward LS 11 then come back to backward LS 12 6 2 2 Single cut FED X m on Leg ON backward LS semiautomatic state On activating 19 Jog forward X a single cut starts 6 3 JOG stop on self learnt quota To enable or to disable virtual limit switches follow the instructions t i enable function disable function Selec the Enable Disable X axis 6 4 Maximum limit switch self learning of the Z axis Bring Z axis in JOG on the maximum D gt gt p lt 2 enable Limit switch position 13 14 Self learning 1 position Selec the Z Z axis gt disable Limit switch disable Z Limit switch Functioning MDU BLOCKCUTTEROS EN 04 05 07 25 di 40 6 5 Cutting speed regulation in function of the disc Setting table fort cutting speed data in function of the disc motor current data Principal pages Tab 1 999 999 4 999 9995 999 C Po Hbs lel Tab 2 999 999 999 999 999 999 1 Tab 3 999 gt 999 999 999 999 999 Dun 100 80 60 10 20 30 40 50 60 70 80 90 Enable to Set up Lim Vel X 1 19 Insert the value on Set up Limit cutting speed pag 20 6 6 Limit switch Granite cutting
16. 4 V Wiring MDU BLOCKCUTTEROS EN 04 05 07 7 di 40 Wiring Terminal Board 12Vde oloo eI em esses elele leleleleleleleleleleielelelele o 12Vde 1 2 0 3 PLIO 4 1 5 2 6 je I4 8 pj 5 I6 10 I7 11 18 12 t 19 13 10 14 1 15 IIT CBL BLOCKCUTTERS 0 Fig 5 Wiring example Slot 3 L3 117 card MDU BLOCKCUTTEROS EN 04 05 07 8 di 40 3 2 Slot 4 H3 RV2 5 N gt Description 0 o 3 1 1 1 2 LH 3 a 2 AO 1 7 X X Y i 5 Analogic reference axis speed 4 3 AO2 Z s L E 5 1 Common O1 O8 E ON NO Y o La 6 01 Axis enable 10 C E OFF NO X 111 2 L 02 NO Automatic cycle LN O3 OFF NC Allarm Sto 36 a Sr D pag 36 15 9 04 NO Out lubrication 16 17 LR 10 05 End program _ M m EE _ M 11 06 Out alarm pag 36 2 L E OFF 21 12 07 ON Forward sy 22 13 08 Backward 14 COM2 Common O9 O16 15 09 ON NO Fall 7 16 010 ON NO Rise 17 O11 ON NO X 18 012 ON NO Y Axis movement 19 013 ON NO Z 20 014 ON NO Out unloader 21 O15 ON NO Copying pag 31 22 016 Slo
17. KCUTTERS3_0 cdr Fig 7 Wiring example CNT1 Wiring MDU BLOCKCUTTEROS EN 04 05 07 11 di 40 34 2 Description 1 3 4 12 Out 12 5 SCH Shield 6 PHA Encoder Z 7 8 PHZ Photocell 9 OV 5 shield PHA encoder PHB encoder Phase PHZ 7 encoder DB9 Male Connector mounted on PCB Board component side view 12V ases ol SCH Er Qo _ L Board EL 14 gt gt 24Vdc OV CBL_BLOCKCUTTER3_0 cdr Fig 8 Wiring example CNT2 Wiring MDU BLOCKCUTTEROS EN 04 05 07 12 di 40 3 9 AN INP Parameter insertion set Generic Set up Lim vel 19 0 1 1 Speed Forward X axis Speed Forward Backward X axis 2 OV 3 4 5 5 OUT5V Parameter insertion set Generic Set up vel X 19 0 1 6 2 Speed Backward X axis Drive blade current 7 OV 8 9 2 analogical inputs G AI OV analogical inputs DB9 Female Connector mounted on PCB Board component side view Terminal Board 9 GAI O 6 CBL_BLOCKCUTTER3_0 cdr Fig 9 Wiring example AN INP Wiring MDU BLOCKCUTTEROS EN 04 05 07 13 di 40 4 1 Release message 9
18. axis working starting end program insert Piece number 0 The working starting to the right limit switch of X axis I2 gt To disable Pilot Saw insert 0 in the Deepness pilot saw parameter Functioning MDU_BLOCKCUTTERO3_EN 04 05 07 Deepness pilot saw Um Left increment for the pilot saw Right increment for the pilot Pieces number 0 30000 35 di 40 6 8 6 9 Alarms I O diagnostics O gt 1 0 DIAGNOSTICS Diagnostic from to 116 FTC sa 39999999999999999 OUT 9999999999999999 Diagnostic from O1 to O16 End copy Copy error End memory Y axis on max limit switch Y axis on max limit switch Upper the step of limit switches in use Check the limit switch Cutting on max limit switch 1 off on automatic cycle Cutting on min limit switch I2 off on automatic cycle Check the quota digit transducer and connections Bridge axis out of tolerance Y axis out of tolerance Disc out of tolerance Z axis out of tolerance Check lock sistem and positioner speed is high FC Y forward 3 off on automatic cycle FC Y behind l4 off on automatic cycle Check the quota digit transducer and connections FC Z forward 5 on automatic cycle FC Z behind 6 off on automatic cycle _ Check the lim
19. be modified without any notice QEM doesn t have any responsibility on this document Trade Marks is a trade mark Information MDU BLOCKCUTTEROS EN 04 05 07 4 di 40 2 Description BLOCKCUTTERO3 software installed on a micro Qmove D983 hardware is realized to automatize a block cutter for marble or granite It is possible to choose italian english or portoguese language Fig 1 Block cutter machine with disc tool Fig 2 Block cutter machine with diamond wire Possible workings are unloader shape copying self learning with photocell shape executing multiple shape executing inclined cutting automatic calculating Y axis forwarding bridge 2 axis cutting depth diamond wire cutting cutting of multiple blocks max 10 Square shaping executing with fresa or polisher Possible mode workings are tool choice disc or diamond wire multiple cuttings settle cutting single cutting many times cutting bilateral cutting pilot cutting left and right indipendent regulation of the lowering disc X self learnt limit switches dynamic X limit switches cutting speed limitation referred to the disc current the instrument handles three axis motion X Y Z with only an inverter cutting speed settings The instrument signals anomalies with allarms stop the machine and messages in order to facilitate the individua tion the instrument handle 3 axis with on
20. boa e dicc ava ata ui ES ddr 18 5 1 cU 18 9 2 Setup Cutting speed ON a 20 222 LAY NS _ 21 5 4 REC NT Umm 22 5 5 8 sm nae en ena nee te ee E UEM eee er E Od 24 25 6 1 Immediate positioning to 25 6 2 25 6 3 JOG StOp ONIN 25 6 4 Maximum limit switch self learning of the 2 25 6 5 Cutting speed regulation in function of the 5 26 6 6 Limit switeh Granite Calig siet oco oio aba ths qune t eite sm tmv 26 6 7 Choice anga prograbm WOKING tactus 27 6 8 36 6 9 ___ ___ ____ 36 PROTOS GK dime 37 7 1 CS __ _ ________________ 37 39 8 1 39 8 2 39 1 Information Thanks for buying this instruments W
21. d gt gt 5 Description gt A lt Out 12 Vd 4 u s 7 S VE NO Wire stretch mode 34 7 LI 1 OE 4 PL IO Polarizer 0 LI 5 OFF NC PNP Forward M 1B Limit switch 6 12 OFF C PNP Backward 1 LI 12 7 13 OFF NC PNP Forward 22 Limit switch 8 14 OFF PNP Backward 14 15 O B 9 115 OFF NC PNP Fall 6 O E Limit switch 2 10 16 OFF C PNP Rise 7 LI i LI 11 17 OFF NC PNP Automatic accord 25 12 18 OFF NC PNP Emergency 13 19 ON NO PNP Forward Jog X 14 110 ON NO PNP Backward 15 111 ON NO PNP Jog 16 112 PNP Backward 17 113 2 18 114 PNP Rise 19 115 OFF C PNP Unloader out of size pag 29 ON NO C PNP Fast 20 116 Jog Speed selector OFF C PNP Slow 10 interrupt PL 10 10 interrupt input polarizer digital inputs Logic activation state ON activated on close contact OFF activated on a open contact Activation Modality pulsing signal C continuous signal Contact type NC normally closed normally open Inputs PNP positive 12 24 V NPN Push Pull negative 12 2
22. e ll be glad to receive any suggestion at our e mail address info qem it 1 1 1 2 1 3 should conserve all setting para meters and program ming parameters in or der to simplify the re placement and the ser vice Information Symbols Not reading the message will be dangerous for the instruments integrity and or for the success of the operation Note Important information for the correct use of the instruments For more informations see the user manual indicated in the message Ay For more informations see the indicated pages P Limited Warranty For two 2 years from the original acquisition QEM will repair or replace for free controls and devices that QEM thinks be imperfect in materials or quality This warranty is not valid if the object has not been tampered by not authorized persons or used in an inappropriate way This warranty replaces all other warranties either expressed or implicit QEM doesn t hold personally responsible for all charges installation or uninstalling included draw back or damage caused by our products made or sold In any case QEM total duty always will not exceed the control total price Claims for refunds of selling price reparations or replacements must be referred to QEM with all pertinent data damage purchase date developed work and problem It is not provided any duty for batteries and fusible cut out consumption The product
23. hick disk 3999999 Blade depth Um Horizontal saw 0 forward Deern saw 999999 1 behind Y axis direc Em Bil cut Hie 1 9 299 0 one cutting direction Horizontal saw 5 1 twice cutting direction Ster number co Fiece number 9999 Width 9999999 Step 1 5 gt after precedent Pieces number 0 30000 Pices width Um At the end of each cut it is activated OUT unloader O14 that will be activated until the intervention of the Unloader out of the working area input 115 Limit switches positions self learning before X axis working starting In order to insert the end of program digit pieces number 0 Before the starting the X axis has to be on the left of the block in is necessary that the minimum limit switch is pushed 6 7 2 1 Example Horizontal cutting Step number 1 Pieces number 3 Width 20 0mm 7 FC Sx FC Dx Functioning MDU BLOCKCUTTEROS EN 04 05 07 29 di 40 6 7 3 Slanting disc cutting 1 5 Blade depth Um 0 stop 1 forward to FC max 2 behind to FC min Principal pages Inclinated saw 1 Program Thick disk 3999999 4 axis stor a Slanting disc Type of Slanting disc see to Rifer Slant blade Disc inclin 99999 Deer ture E Poln width ture 5 Deern zaw 9999999 0 quota on vertical axis 0 parallel distance cutt
24. ing 1 horizontal distance cuttin Steer number co Fiece number 99999 Width 9999999 Step 1 5 after precedent Pieces number 0 30000 Pieces width Um lt A Limit switches positions self learning before X axis working starting In order to insert the end of program digit pieces number 0 A Before the starting the X axis has to be on the left of the block in is necessary that the minimum limit switch is pushed berth ture Thickness tyre cte Ru sts a a a a a a a a b Width 74 Functioning MDU EN 04 05 07 30 di 40 6 7 4 Shape acquisition Copying This procedure allows to acquire a shape with a photocell installed on the Z axis Y Principal pages SHAFE SELF L Delta MW Y axis quota shift Um 2 Delta 2 ris 999999 2 axis rise after every acquisition Um Bil cut i 112639 En UP 2 0 From left to right cutting 1 From left to right and left to right cutting 0 Z axis not rise to 0 when the cutting end 1 2 axis rise to 0 when the cutting end At the end of the acquisition quotas are normalized to a
25. ing space Z axis after the marble cutting and before the Y axis movement Inv T Z 0 9999 99 Minimum time between Z axis movement in a direction and the next in the opposite direction 5 4 Y axis Set up Y H amp IS SETUP 9999999 Res 9999999 Slow 9999999 Y resolution 1 999999 MEASURE It indicates the axis covered space to obtain the set en coder impulses in the Pulse parameter 1 999999 PULSE It indicates the encoder impulses x 4 times to obtain the set space in the Measure parameter Slow Y 0 9999 Um Slow down axis space Parameter insertion MDU EN 04 05 07 22 di 40 T slow y 9999999 Inertia mode M a Forw iner 9999999 Back iner 3999999 T slow Y 0 999 ms Deactivation motion outputs time at the speed changing To com mand the axis with teleruptors set 50 this parameter if not set zero Inertia mode Y 0 1 Validate inertia recalculation 0 OFF 1 ON Forw Iner Y 0 9999 Um Forward inertia T axis Back iner Y 0 9999 Um Backward inertia Parameter Overpos Y 9999999 Y toler 9999999 Y max tol 9999999 Backlash mode Y 0 9999 Um 9 Description If recovering play clearance is not zero the axis continues his mo vement over target quota for a value equal to the set value It inverts the movements and positions on a target quota Y
26. it switch and connections Emergency 8 off Check the emergency button and emergency line connections No automatic consent 17 off on automatic cycle Check the connections Breaking of X axis encoder Breaking of Y axis encoder tion Breaking of Z axis encoder gt gt gt gt gt Are not detected at least 10 impulsed in 2 seconds of mo There is a possible problem in the impulse detec tion or in the motion activation AN he machine is not lock O6 out alarm slow lightning The machine is lock Functioning Stop for alarm OFF O6 Out alarm 7 rapid lightning MDU BLOCKCUTTEROS EN 04 05 07 36 di 40 T Appendix 71 Functioning examples 7 1 1 Multiplexer system diagram The multiplexer system allows the movimentation of more than one axis with only a driver The system handles automatically the teleruptors changing with right timing Enable AXIS 1 QEM Enable AXIS 2 Instrument Enable AXIS 3 E OUTPUTS Common OUT FAULT DIREC TION Asynchronus 3 Phase Motor drive f f 24 V Power Supply d ih 230 V ANO01 O cdr Enable AXIS 1 brake unblocking Enable AXIS 2 brake unblocking Enable AXIS 3 brake unblocking OUTPUTS common analogical inputs common Appendix MDU BLOCKCUTTEROS EN 04 05 07 37 di 40 7 1 2 Multiplexer encoder system
27. ly 2 counters inputs Z axis counter is always connected For X and Y it is used an automatig change handling Settings signals allarms Direction of the last cut setting Height of the last cut setting Cutting speed settings and indipendent return The instrument signals anomalies with messages and allarms in order to facilitate the individuation diagnostic Description MDU BLOCKCUTTEROS EN 04 05 07 5 di 40 3 J 4 Wiring pF micro e Block cutter 3 9 www qem it Abo FPO eJ Lt Jm 115 116 115 Pam ki 8 4 Help MEMORY PA W EARD lt T 0 i Fig 3 Front view USER port m gg 2 SLOT 3 pin 1 SLOT 4 1 SLOT A Supply pin 1 OO PROG port pin 1 Fig 4 Back view For further information about cut outs please read the 0983 MIM BASE Wiring MDU BLOCKCUTTEROS EN 04 05 07 CNT 1 amE AN INP ES gt 1 40 3 1 Slot 3 L3 117 car
28. outputs time at the speed changing To com mand the axis with teleruptors set 50 this parameter if not set zero Inertia mode X 0 1 Validate inertia recalculation 0 OFF 1 ON Forw Iner X 0 9999 Um Forward inertia axis Back iners X 0 9999 Um Backward inertia E 4 toler 9999999 T enab 9999999 T dis 9999999 MovMan X 0 1 X manual moviment 0 start on the advancing face and stop on the JOG inputs retreating face 1 Start on the advancing face and stop on the next advancing JOG input SET RESET If this parameter is 1 it will be set a 500ms timer to avoid the axis starting X tiler 999 9 Um Space within the axis is in tolerance Out of this space an alarm is not generated T enab X 0 9999 ms Time between axis enable and motion outputs are on and position transducer reading T dis X 0 9999 ms Time between axis stop and motion outputs deactivation and position transducer reading Parameter insertion MDU BLOCKCUTTEROS3 EN 04 05 07 24 di 40 6 Functioning 6 1 Immediate positioning to a quota Quota insertion for immediate positioning axis the vate To sat to move the Dos zioner 6 2 Semiautomatic 6 2 1 Positioning to a quota and cut SPICE HIVE o3 gt 54 57 lt A axis on CN MEM backward L5 semiautomatic otat positioning state At the end of the positioning cut
29. ow many the repetitions are Repetition If M GR 0 1 1 the X and Y axis execute a first square with a 0 depth The 2 axis executes a movement equal to the incremental left pass cutting and subsequently the X and the Y execute a square The cycle is repeated up the 50 0 mm quota or up to the limit switch I5 working starting to the right limit switch of X axis 12 Functioning MDU BLOCKCUTTEROS EN 04 05 07 34 di 40 6 7 3 Multiblock saw This working allows to execute multiple cutting programs on a max of 10 blocs 0 single cut marble 1 multiple cutting granite Thickness disc Um Deepness saw Um Main pages Multiblock saw Marble dran hela Thick Disk 999999 ieern Sau 799999 Multiblock saw 2 Deern FP saw 999999 F inc 73999 DH P inc 988985 0 stop 1 FW up to max LS Multiblock Saw A V axis stor 2 BW up to min LS Y axis direc Bil cut Hit 1 4419 saw Um forward backward Multiblock zaw 4 Flock 994 0 saw in one direction Piece number 1 saw in each direction Width 9999999 1 10 Multiblock ic Black 994 9999999 after previous Y Begin 99999999 Width piece Um Bloc 1 10 after previous Start bloc quota Um It s possible to self learn the START BLOC QUOTA by pressing Limit switches positions self learning before X
30. tance MDU BLOCKCUTTEROS3 EN 04 05 07 39 di 40 Modulo per Assistenza Tecnica Module for Technical Service Alimentazione Strumento ceded nent AA Tipo di macchina Machine type Frequenza anomalia Anomaly frequency Continuo Continuous Saltuario Irregular Dopo un certo tempo After a few time All accensione At the switching on Allo spegnimento At the switching off ai S r l S S 11 Signolo 36 36054 Montebello Vic Vicenza Italia 1 Tel 39 0444 440061 Fax 39 0444 440229 Email http www qem it
31. ting speed modulation WEL LIM SETUP ES I of TH 999999 ES U of 999999 55 of 999999 ES of TA 0 999 99 Max power data ES V of TA 0 999 99 Max voltage data Transformer Ammeter SS V of TA 0 999 99 Min voltage data CHAD 399999 E RC time 99999 CNMD 0 999 99 Motor disc nominal power NPC 1 9 Number of turn twisted on Transformer Ammeter RC time 0 32767 Higher is this value bigger is the filter the reading the disc tipico 150 ms current Al 2 Parameter insertion MDU EN 04 05 07 5 3 Zaxis Set Parameter up HsIS SETUP kes Measure 9999999 kes Pulser 9999999 Slow 9999999 Description Z resolution 1 999999 MEASURE It indicates the axis covered space to obtain the set en coder impulses in the Pulse parameter 1 999999 PULSE It indicates the encoder impulses x 4 times to obtain the set space in the Measure parameter Slow Z 0 9999 Um Slow down axis space Parameter T slow 9999999 Inertia made 2 3 Forw iner 2 9999999 Back iner 9999999 T slow Z 0 999 ms Deactivation motion outputs time at the speed changing To com mand the axis with teleruptors set 50 this parameter if not set zero Inertia mode Z 0 1 Validate inertia recalculation 0 OFF 1 ON Forw iner Z 0 9999 Um Forward inertia s axis Back iner Z 0 9999 Um Backward inertia Parameter Ier mos
32. toler 999 9 Um Space within the axis is in tolerance Out of this space an alarm is not generated Y max tol 999 9 Um Space within the axis is in tolerance Out of this space an alarm is not generated Blacklash mode Y 0 1 2 0 without recovery play 1 Forward recovery play 2 Backward recovery play Parameter Ins T Y enab dis 1 T 2222229 2399999 2399999 Y Y Description Inv T Y 0 999 99 sec Minimum time between Y axis movement in a direction and the next in the opposite direction T enab Y 0 9999 ms Time between axis enable and motion outputs are on and position transducer reading T dis Y 0 9999 ms Time between axis stop and motion outputs deactivation and position transducer reading Parameter insertion MDU BLOCKCUTTEROS3 EN 04 05 07 23 di 40 5 5 Parameter Set up axis X SETUP ASSE Eis measures 9999999 Fis Fallentam Fulzes 9999999 9999999 X resolution 1 999999 MEASURE It indicates the axis covered space to obtain the set en coder impulses in the Pulse parameter 1 999999 PULSE It indicates the encoder impulses x 4 times to obtain the set space in the Measure parameter X slow down 0 9999 Um Slow down axis space T slow 9999999 Inertia mode a Farw iner s 9999999 Back iner s 9999999 T slow X 0 999 ms Deactivation motion
33. w command axis 23 2 Common O9 O16 AO x analogical outputs G AO common analogical outputs Ox digital outputs COM x common digital outputs Logic activation state ON activated on close contact OFF activated on a open contact Contact type NC normally closed NO normally open Wiring MDU BLOCKCUTTEROS EN 04 05 07 9 di 40 O8 13 COM2 14 Q9 15 OI0 16 O11 17 O 012 18 O13 19 O14 20 015 21 016 22 2 23 10 ILLIS Board 77 OCIO 24 B LL 21018 21210 0 2010 MOTOR DRIVE MOTOR DRIVE Ee mr ira EE A Paid E SE Te L1 L2 CBL Fig 6 Wiring example Slot 4 H3 RV2 card Wiring MDU BLOCKCUTTEROS EN 04 05 07 10 di 40 3 3 1 Description 1 2 4 12 Out 12 5 SCH Shield 6 PHA 7 PHB Encoder X 8 PHZ 9 OV SCH shield PHA PhaseA encoder PHB Phase B encoder PHZ 7 encoder DB9 Male Connector mounted PCB Board component side view Terminal 1 Iz Fr PUSH PULL U aE CBL_BLOC

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