(Rev. 0, 07-15)
Contents
1. q 1 uoneunojuj 9p02 X xL 1 2 3 1 dnoJs 5 19914 P XIN Auedwoy uoneAnoeeg HUN sudo uppe 1 Ingersoll Rand Ingersoll Rand s Climate Solutions sector delivers energy efficient HVACR solutions for customers globally Its world class brands include Thermo King the leader in transport temperature control and Trane a provider of energy efficient heating ventilating and air conditioning systems building and contracting services parts support and advanced controls for commercial buildings and homes 2008 Ingersoll Rand Company Printed in U S A on Recycled Paper2. THERMO KING Installation Manual Ingersoll Rand Installation Manual TracKing Cellular For Thermo King Trailer Units TK 56096 11 IM Rev 0 07 15 Copyright 2015 Thermo King Corp Minneapolis MN U S A TracKing Cellular Release History Released 07 15 Introduction This manual was written to assist with the installation and activation of Thermo King TracKing Cellular components onto Thermo King trailer units Due to its complexity you should not attempt this installation unless you Are an experienced mechanic Can safely lift 34 kilos 75 165 Are certified or trained in the repair and maintenance of mobile air conditioning systems Have a basic understanding of electricity and electrical wiring Have the necessary tools and equipment to complete the installation Have a vehicle designed built or modified to meet the requirements of this installation This manual is published for informational purposes only Thermo King makes no representations warranties express or implied with respect to the information recommendations and descriptions contained herein Information provided should not be regarded as all inclusive or covering all contingencies If further information is required Thermo King Corporation Service Department should be consulted Thermo King s warranty shall not apply to any equipment which has been so installed maintained repaired or altered as in the manufacturer s judgment
3. Torque to 1 4 Nem 12 in lbs From TracKing harness connect e Two harness connectors to TracKing module e 8 connector into J12 CANI position on controller If there is a connector in J12 move it to J13 CAN2 OPTION If all CAN ports are being used a CAN extension harness 41 8187 sold separately maybe required e 4 pin connector into J9 RS232 1 position on controller If there is a connector in J9 move it to J10 RS232 1 NOTE Plug must be in J9 for Remote Power On Off to function If remote controller is used the ServiceWatch connector should be left unplugged Attach the ground GND wire to the control box ground stud e Connect the 3 pin connector TXB DPD to the mating HMI CargoWatch connector if available If it is not available cut off the 3 pin connector and spice wires into the HMI connector 4 RXb3 DEO ae Secure excess wires inside control box with bandwraps HMI Harness Pin TXD3 NOTE TracKing harness is protected by the 3 fuse position F8 on the relay board Power Cycle and Setup Procedures 1 4 Reconnect the negative battery cable Turn on the unit e Disconnect and reconnect the 7 pin connector this will perform a power cycle of the GPRS module To enable Remote Power On Off a HMI must be version 6560 or higher 6517 in SPECTRUM Multi Temp b In Gua
4. 34 Super Il Units Step 3 TracKing Module and Harness Installation 36 TracKing Verification Procedures 38 Safety Precautions The ry symbol appears next to a point that is particularly important DANGER Addresses a circumstance that if encountered will lead to death or serious injury WARNING Addresses a circumstance that if encountered might lead to death or serious injury CAUTION Addresses a circumstance that if encountered may cause damage to equipment or minor injury m DANGER Before servicing the unit set all unit electrical controls to the OFF position and disconnect the negative battery cable to prevent the unit from starting and causing serious injury DANGER Units equipped with electric standby must be disconnected from the electrical supply source to avoid possible electrical shock and to prevent the unit from starting and causing serious injury WARNING Always wear goggles or safety glasses while servicing the unit Refrigerant liquid refrigeration oil and battery acid can permanently damage the eyes WARNING When using ladders to install or service refrigeration systems always observe the ladder manufacturer s safety labels and warnings work platform is the recommended method when servicing the unit WARNING Keep your hands away from fans and belts when the unit is running m CAUTION Make sure all mounting bolts are tight and are of
5. ESD wrist strap Connect the grounding clip to the chassis ground or CH terminal to prevent electrostatic discharge from damaging circuits 1 Open the control box door and install the REB module onto the controller with the supplied hardware e Besure pins are aligned correctly and are not bent When installing the REB mounting hardware be careful not to pinch or damage the GPS antenna wire attached to the circuit board REB mounting hardware requires a two step torque process Step 1 Torque to 1 4 12 in Ibs Step 2 Loosen and re torque 1 4 Nem 12 in Ibs Battery Harness Installation 2 Connect the battery harness 4 pin connector to the 4 pin connector BVP 01 BVN 01 on the REB Antenna Cable Installation 3 Attach the antenna cables to the REB Make sure the antenna and REB labels match e Torque to 1 4 Nem 12 in lbs 4 Support the antenna wires by securing them to the control box with bandwraps This will help prevent undue vibration Precedent Units Step 3 REB Installation iD N o Xx 13 Precedent Units Step 4 Door Switch Option Door Switch Harness Installation 1 Inside the control box e Connect the 10 pin REB harness connector to RJ5 on the REB module Locate the 3 pin Door Switch connector DS 01 DSP 01 CHDS 01 Unplug the connectors and reconnect the REB 3 pin harness door switch connectors DT04 3P DT06 3S between the two open connectors NOTE Ba
6. REB and Battery Installation NOTE These procedures are for SB 30 series units with factory installed SR 3 Controller using REB modules REB Installation CAUTION When working with electronic circuits that contain microprocessors always wear an electrostatic discharge ESD wrist strap Connect the grounding clip to the chassis ground or CH terminal to prevent electrostatic discharge from damaging circuits 1 Open the control box door and install the REB module onto the controller with the supplied hardware e Besure pins are aligned correctly and are not bent When installing the REB mounting hardware be careful not to pinch or damage the GPS antenna wire attached to the circuit board REB mounting hardware requires a two step torque process Step 1 Torque to 1 4 Nem 12 in Ibs Step 2 Loosen and re torque 1 4 Nem 12 in Ibs 2 From the SR 3 controller Attach 10 pin connector to RJ5 on REB module Attach 4 pin connector to RJ6 on REB module 3 Connect 16 pin connector from REB harness to RJ2 on REB module 4 Attach the antenna cables to the REB Make sure the antenna and REB labels match Torque to 1 4 Nem 12 in lbs 5 Support the antenna wires by securing them to the control box with bandwraps This will help prevent undue vibration Battery and Harness Installation 6 Gain access to the road side condenser shelf and install the provided bolt plate 7 Mount the battery assembly under the
7. to FUELN 02 WHITE to FUEL 02 GREEN to 8F Solder wires to wire connectors with a soldering gun Slide shrink tubing over connections and apply heat with a heat gun Secure harness inside control box with bandwraps Continue to Configuring Fuel Tank on page 18 to complete the installation Precedent Units Step 5 Fuel Level Option TELEMATICS OPTIONAL REB BOARD u ee OPTIONAL HARNESS FUEL LEVEL SENSOR L riana BLK PRETI Russ FS l a i gg FUEL LEVEL SENSOR REB TracKing REB Harness Connections inside Control Box FUELN 02 to BLACK FUEL 02 to WHITE 8F 02 to GREEN Fuel Sensor REB Hamess Harness To fuel RCS136 To door switches 17 Precedent Units Step 6 Configuration Procedures NOTE An additional harness 41 9171 sold separately is required to connect the REB and use TDAC Configuring Door Switch 1 Reinstall the unit s negative battery cable 2 Atthe unit go to Guarded Access Menu NOTE The Guarded Access Menu is not available if the engine is running 3 Turn off the engine 4 Scroll down and select Unit Configuration a REB Door Switch enable set to Enabled 5 Using TDAC connect to REB enable the following under Device Setting a Read Door in Countdown set to Enabled 6 Theunit is now programed for door switches press the exit key 7 Inthe TracKing website under Administration Vehicle
8. to affect its integrity Manufacturer shall have no liability to any person or entity for any personal injury property damage or any other direct indirect special or consequential damages whatsoever arising out of the use of this manual or any information recommendations or descriptions contained herein Table of Contents Safety Precautions UI ey ern DEE 5 FCC STATEMENT 6 Installation TIPS PEE E EIER ERI 7 Precedent Units Step 1 Datalogger Configuration Procedures 8 Precedent Units Step 2 Antenna and Battery Installation 10 Precedent Units Step 3 REB Installation 12 Precedent Units Step 4 Door Switch Option 14 Precedent Units Step 5 Fuel Level 16 Precedent Units Step 6 Configuration Procedures 18 SB Units Step 1 Datalogger Configuration Procedures 20 SB Units Step 2 Antenna Installation 22 SB Units Step 3 REB and Battery Installation 24 SB Units Step 3a REB and Battery Installation SR2 to SR3 26 SB Units Step 3b Units with SR2 or SR3 w Razor 28 SB Units Step 3c Units with ThermoGuard non SR2 30 Super 1 Units Step 1 Datalogger Configuration Procedures 32 Super Il Units Step 2 Antenna Installation
9. 863861455 E 353883881057 pem 39 TracKing Verification Procedures continued Place a check mark in the box of the highlighted GSM Mobile number and then click the confirm Tracking List icon TracKing Vehicle Selection Ae 353860462302 d 153850462302 353860462311 LJ un LJ ce e gt D F8 353860462350 353860463022 3 This will update the TracKing list and show the selected vehicle 4 Verify TracKing unit operation NOTE If needed see REB Diagnostic Manual 55065 for further diagnosing details a Always check for current Date Time reading first If the unit is reporting correctly the unit should show a report within the last hour If not reporting check the GSM connections The Last Known Position column should show the unit location If the position states No Satellite Coverage the GPS antenna is not reading the GPS satellites Check connections or if in a building When the Reefer unit Power is ON you should be able to read Set point SP1 and Return RA1 readings Along with mode and engine hours If you do not see this information the TracKing device is most likely not reading the controller Do a manual set point change to cause an event message to be sent You should be able to see the data change The Port A and Port B columns should report and show the connected to device and soft
10. King Verification Procedures Checking the Installation 1 Login to the TracKing new unit install site using a TracKing supported browser Internet Explorer 10 or 11 Mozilla Firefox or Google Chrome Website www tktracking com a b Enter username newunit thermoking com c Password Newunitl Case Sensitive Must use upper case Click Enter Site to load new unit install fleet TracKing Login x C f D www tktracking com TKWeb index do TracKing THERMO KING meae gt aa News A Click here for more n Username E formation about Thermo King s TracKing rewunit1Qthermoking com product wy Language English US ENTER SITE Forgot your password Email Support Copyright Celtrak 2015 All Ri d 38 TracKing Verification Procedures continued 2 To find a unit b Type in unit GSM mobile number in search field and hit enter or a Oncelogged in click on vertical blue bar to open Vehicle Selection Window Tracking TracKing TRACK VEHICLES MAPS DATAMANAGEMENT TRACK VEHICLES MAPS Vehicle Selection Tracking List ET 353860462302 d Show 50 entries Thermo King Minneapolis 5 Vehicles Previous Next 1 3 10308850 BE 3538579531 5 Vehicle 10335040 9 Eg 353863854957 UD 3538563859997 9 Eg 353
11. Maintenance enable the following b Door Switch select check mark in box Configuring Fuel Tank 1 Reinstall the unit s negative battery cable 2 Atthe unit go to Guarded Access Menu NOTE The Guarded Access Menu is not available if the engine is running 3 Turn off the engine 4 Scroll down and select Unit Configuration a REB Fuel Level Sensor Types set to Solid State or Float to match type used 5 Using TDAC connect to REB enable the following under Device Setting b REB Fuel Sensor in Countdown set to Enabled 6 The unit is now programed for fuel press the exit key 7 Inthe TracKing website under Administration Vehicle Maintenance enable the following c Fuel Tank size value Precedent Units Step 6 Configuration Procedures Enable Unit for Remote On Off Commands 1 Atthe unit go to Guarded Access Menu NOTE The Guarded Access Menu is not available if the engine is running 2 Turn off the engine 3 Scroll down and select Programmable Features a Remote Device set to Enabled 4 Allow TracKing to report to website TracKing Verification Procedures See TracKing Verification Procedures on page 38 WiFi Configuration Option If REB has the WiFi option refer to Radio Expansion Board REB Diagnostic Manual TK 55065 for further information 19 SB Units Step 1 Datalogger Configuration Procedures Units With SR3 Controller Software Requirements min
12. ble to the main harness with bandwraps Route the cable into the control box through the access grommet Maintain 76 2 mm 3 00 in of clearances from the muffler belts and pulleys e Cables will be connected to the REB in a later step Battery Installation and Harness Routing 3i Place the battery onto the battery bracket mounting studs and secure with the four supplied M5 flat washers and M5 locking nuts Tighten hardware securely Install the battery and bracket onto the curbside frame channels with the three supplied M6 screws as shown Tighten hardware securely There are three inserts provided in the frame for this bracket NOTE If your unit has standby power you will need to remove the mounting bolts securing the transformer box install battery back up bracket onto the frame and then reinstall the transformer box on top of the battery back up bracket and tighten hardware securely Connect the battery harness to the battery assembly and route the harness through the frame grommets along the main harness and into the control box Harness will be connected to the REB in a later step Attach the supplied warning label to the front door next to the door latch Precedent Units Step 2 Antenna and Battery Installation CABLE Precedent Units Step 3 REB Installation REB Installation CAUTION When working with electronic circuits that contain microprocessors always wear an electrostatic discharge
13. box through the harness grommet and up to the battery assembly and connect to mating 2 pin connector 9 Secure excess wires inside control box with bandwraps Nameplate Installation 10 Attach the supplied warning label to the front door directly below the door latch Enable Unit for Remote On Off Commands 1 Atthe unit go to Guarded Access Menu NOTE The Guarded Access Menu is not available if the engine is running 2 Turn off the engine 3 Scroll down and select Programmable Features a Remote Device set to Enabled 4 Allow TracKing to report to website TracKing Verification Procedures See TracKing Verification Procedures on page 38 26 SB Units Step REB and Battery Installation 582 to 583 Nameplate Switch Warning Drill four 5 5 16 holes 4 Antenna 4 Cable si 2 Pin Connector Radio Expansion Board 10 Pin Connector 4 Pin Connector REB Harness 41 9950 Door Switch 2 pin connector not used in this application Fuel Sensor 4 pin connector not used in this RCS141 application 27 SB Units Step 3b Units with 582 583 w Razor These procedures are for SB 30 series units with SR2 SR3 Controller using Razor modules TracKing Module Installation 1 Open the control box door and install the TracKing mounting plate onto the inside of the door Connect the two antenna cables to the TracKing module
14. ce is installed on the top of a Thermo King refrigeration unit which is mounted in front of the trailer The exposure to radio frequency is very minimal because the position of the truck driver and passenger forward and below the antenna Health and Safety Information Exposure to Radio Frequency RF Signals This product is a radio transmitter and receiver It is designed and manufactured not to exceed the emission limits for exposure to radio frequency RF energy set by the Federal Communications Commission of the U S Government These limits are part of comprehensive guidelines and establish permitted levels of RF energy for the general population The guidelines are based on standards that were developed by independent scientific organizations through periodic and thorough evaluation of scientific studies The standards include a substantial safety margin designed to assure the safety of all persons regardless of age and health 6 Installation Tips Antenna Installation Install the antenna and bracket per the instructions for your particular unit Be sure the washer 15 installed next to the nut as shown in the illustrations on pages 11 23 and 35 Antenna Cable Handle the antenna cable with care to prevent damage Cable should be routed safely down the interior of the unit away from sharp edges and hot or rotating components Secure cable adequately while allowing slack around corners Avoid tight bends Excess cable should be
15. ckup battery must be connected to connector RJ6 Continue to Configuring Door Switch on page 18 to complete the installation Precedent Units Step 4 Door Switch Option TELEMATICS OPTIONAL REB BOARD r 1 RJ98 i 05 2 05 4 5 04 lt 05 91 CHDS 04 Bl CHOS 01 05 04 A DSP Ys 05 02 CHDS 64 CHDS 02 p To door switches To fuel 15 IMPORTANT All electrical splice connections of the UFLS harness must be made with and solder style connectors with separate heat shrink Precedent Units Step 5 Fuel Level Option tubing DO NOT burn the heat shrink If the heat shrink is burnt charred or has bubbles from overheating the wire connections mus be removed and redone correctly Fuel Level Harness Installation 1 5 6 7 Inside the control box locate the existing 3 fuel sensor wires BLACK WHITE GREEN coming into the control box and spliced into the fuel harness FUELN 02 FUEL 02 8F 02 Cut these 3 wires Strip the wire ends and slide supplied heat shrink tubing onto each wire and position them away from the joint Connect each wire from the REB harness to the existing fuel sensor wires with a wire connector and crimp securely Wire Connections Inside Control Box BLACK
16. condenser shelf to the bolt plate with the provided 10 32 locking nuts and flat washers 8 Connect the 4 pin connector BVP BVN from the main harness to the mating connector on the battery charger 9 Secure excess wires inside control box with bandwraps Nameplate Installation 10 Attach the supplied warning label to the front door directly below the door latch Enable Unit for Remote On Off Commands 1 Atthe unit go to Guarded Access Menu NOTE The Guarded Access Menu is not available if the engine is running 2 Turn off the engine 3 Scroll down and select Programmable Features a Remote Device set to Enabled 4 Allow TracKing to report to website TracKing Verification Procedures See TracKing Verification Procedures on page 38 24 SB Units Step 3 REB and Battery Installation 2 Pin Connector BVP BVN Main Harness Radio Expansion Board 16 Pin Connector Antenna Cable BY 10 Pin Connector Nameplate Switch Warning 4 Pin Connector a Main Harness Note The SR 3 Controller must be version D010 or higher 8 Pin Connector ONLY for REB with Tracking GPRS Harness Tu 3rd Party Connections 25 SB Units Step REB and Battery Installation 582 to 583 These procedures are for SB 30 series units that were converted from SR2 to SR3 controller using the REB module An additional REB Harness 41 9950 is required to complete this installation and is sol
17. correct length for their particular application CAUTION When working with electronic circuits that contain microprocessors always wear an electrostatic discharge ESD wrist strap Connect the grounding clip to the chassis ground or CH terminal to prevent electrostatic discharge from damaging circuits STATEMENT Statement According part 15 19 identifier has to be on the equipment This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired operation Statement according FCC part 15 21 Modifications not expressly approved by Thermo King Corp could void the user s authority to operate the equipment Statement according FCC part 15 105 NOTE This equipment has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference in a residential installation This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation RF Exposure NOTE The antenna of this devi
18. d separately REB Installation CAUTION When working with electronic circuits that contain microprocessors always wear an electrostatic discharge ESD wrist strap Connect the grounding clip to the chassis ground or CH terminal to prevent electrostatic discharge from damaging circuits 1 Open the control box door and install the REB module onto the controller with the supplied hardware Be sure pins are aligned correctly and are not bent REB mounting hardware requires a two step torque process Step 1 Torque to 1 4 Nem 12 in Ibs Step 2 Loosen and re torque 1 4 Nem 12 in Ibs 2 From REB harness 41 9950 connect e 10 connector into RJ5 connector on REB module e 4 pin connector to RJ6 on REB module 3 Connect 16 pin connector from REB harness to RJ2 on REB module 4 Attach the antenna cables to the REB Make sure the antenna and REB labels match e Torque to 1 4 Nem 12 in lbs 5 Support the antenna wires by securing them to the control box with bandwraps This will help prevent undue vibration Back up Battery and Harness Installation 6 Gain access to the road side condenser shelf and install the provided bolt plate NOTE Use the bolt plate as a template and drill four 5 16 holes 7 Mount the battery assembly under the condenser shelf to the bolt plate with the provided 10 32 locking nuts and flat washers 8 From the REB harness 41 9950 route the 2 pin connector BVP BVN out of the control
19. iguration Procedures These procedures are for Super Il series units with ThermoGuard Controller amp DAS non SR2 using Razor module Configuration Procedures Before installing the TracKing Module and related components use your WinTrac software and download the data from the TK datalogger 1 Senda Text Header to the DAS This will be used as a marker for the TracKing GPRS to download over the air see example To retrieve a user manual go to www tktracking com enter your username and password Click on User Guide link in the upper right corner of your screen 32 Super II Units Step 1 Datalogger Configuration Procedures General Info Stat Trio Sensors Download Choose Header Text Header Statt of Trip SOT Header Contents Sie Trailer Contamnex 10 UNIT 1234 Vessel ID Super 1 Units Step 2 Antenna Installation These procedures are for Super series units with ThermoGuard Controller amp DAS non SR2 using the Razor module Antenna Installation and Cable Routing 1 Open all unit doors and access panels 2 Mount the antenna to the antenna bracket with the provided washer and nut and tighten securely The antenna is non directional and can be mounted in any direction 3 Attach the antenna bracket to the front corner grille mount with the existing hardware 4 Route the antenna harness down into the condenser and behind the expans
20. ill in the blanks for the text header and then click Send Text Header The text header will then be sent to both Service Watch and Cargo Watch Precedent Units Step 1 Datalogger Configuration Procedures From ThermoServ home page click Data Loggers gt General Configuratron information SS Wrerary Temp Serial Schema Unit Sera Number 9000000000000000 Trailer r 0000000000 Daealogger Time 01 23 2014 ej 362546 Fill in information it uni rinken Contaner ID Veusl 1D Dnga L cation Shopper Date Time __ nans Product Booking Number Din pl E Esa Ll 1o P 2 Click Text Header Next click Dattalogger Configuration Precedent Units Step 2 Antenna and Battery Installation Antenna Installation and Cable Routing 1 2 Open all unit doors and access panels Mount the antenna to the antenna bracket with the provided washer and nut and tighten to 10 88 in Ibs The antenna is non directional and can be mounted in any direction Attach the antenna bracket to the frame with the supplied M6 screw and tighten hardware to 6 49 Nem 4 79 ft Ib There is a single insert provided in the frame for this bracket Route the antenna cable to the control box as shown e Secure the ca
21. imum 0010 recommend 0030 or higher HMI recommend 7580 or higher REB recommend A020 or higher Configuration Procedures Before installing the Radio Expansion Board REB and related components use your WinTrac software and download the data from the TK datalogger Send a Text Header to the HMI CargoWatch and SR2 3 ServiceWatch This will be used as a marker for the TracKing GPRS to download over the air see example To retrieve a user manual go to www tktracking com enter your username and password Click on User Guide link in the upper right corner of your screen 20 SB Units Step 1 Datalogger Configuration Procedures LX uicem Coss 21 SB Units Step 2 Antenna Installation NOTE These antenna instructions are for SB 30 Series Units using the REB and RAZOR modules Antenna Installation and Cable Routing Open all unit doors and access panels 1 Mount antenna to antenna bracket with provided washer and nut and tighten securely The antenna is non directional and can be mounted in any direction but it must have an unobstructed view of the sky NOTE Two styles of antennas and brackets are used Install the antenna and bracket in your kit as shown in the illustration 2 Loosely attach antenna and bracket to center of frame with supplied 1 4 20 screws lock washers and flat washers NOTE Look for existing holes in center of frame If they are not there use the b
22. ion tank Route the harness next to the sensor harness and into the control box secure with bandwraps as required 34 Super 1 Units Step 2 Antenna Installation Antenna bracket 92 7585 harnesses bandwrap Route harness behind as required expansion tank to WASHER ANTENNA BRACKET 35 Super Units Step TracKing Module and Harness Installation These procedures are for Super series units with ThermoGuard Controller amp DAS non SR2 using Razor module Installation Procedures 1 Mount the TracKing module onto the bracket 2 Connect the two antenna cables to the TracKing module 3 Remove and discard the existing DAS mounting bracket and mount the DAS module beside the TracKing module on the new bracket Attach the assembly to the control box door 4 From TracKing harness connect Two harness connectors to TracKing module Attach GND wire with terminal onto the control box ground stud Splice the second ground wire to the COMS3 wire position socket C Solder the Control Power 8 wire to the 8 wire terminal on the On Off switch Attach the Power Wire 2S with fuse to the 2 terminal on the relay board Splice the following wires DAS Printer TracKing Port Harness RXD3 TXA TXD3 RXA COM3 GND Tape off RXB and TXB 5 Locate the DAS 35 pin connector remove it from the DAS module and disassemble as shown Add a te
23. looped in a circle and secured with tie bands Handle the antenna cable connectors with care to prevent damage Radio Expansion Board REB Installation CAUTION When working with electronic circuits that contain microprocessors always wear an electrostatic discharge ESD wrist strap Connect the grounding clip to the chassis ground or CH terminal to prevent electrostatic discharge from damaging circuits Handle the REB with care to prevent damage Before installing the REB module onto the controller be sure pins are aligned correctly and are not bent Straighten pins if necessary When installing the REB mounting hardware be careful not to pinch or damage the GPS antenna wire attached to the circuit board REB mounting hardware requires a two step torque process Step 1 Torque to 1 4 Nem 12 in Ibs Step 2 Loosen and re torque 1 4 Nem 12 1 165 Precedent Units Step 1 Datalogger Configuration Procedures Configuration Procedures Software Requirements Before installing the Radio Expansion Board REB and related components use your ThermoServ software and download the data from the TK datalogger SR4 minimum BA10 or higher 1 Senda Text Header to the CargoWatch and SR 4 ServiceWatch pue This will be used as marker for the TracKing cellular to download Repa minimun over the air see example Software Requirements 2 Once the Datalogger Configuration window is ready f
24. racket as a template to mark and drill two 1 4 inch holes and install 1 4 20 threaded inserts installer supplied 3 Clean plastic bulkhead with isopropyl alcohol wet wipes 203 498 and wipe dry IMPORTANT For maximum bond strength the ideal tape application is accomplished when temperature is between 2 07 to 2 95 C 70 to 100 F and the bond is allowed to cure for 72 hours The bond strength is dependent upon the amount of adhesive to surface contact developed Firm application pressure develops better adhesive contact and thus improves bond strength 4 Peal off protective double sided tape on antenna bracket and firmly press bracket to plastic bulkhead Tighten antenna bracket hardware securely 5 Route antenna cable down to control box as shown Secure cable to lifting eye with bandwraps and to bulkhead with caulk Maintain 76 2 mm 3 00 in of clearance from muffler belts and pulleys e Secure cable to main harness with bandwraps and insert cable into control box through harness grommet Antenna cables will be connected in a later step 22 SB Units Step 2 Antenna Installation NOTE Two styles of antennas and brackets are used Install the antenna and bracket in your kit as shown in the illustration Tape Double side Do Not drill into bulkhead use caulk to secure cables ANTENNA Maintain 3 inches of clearance between the cables and muffler 23 SB Units Step 3
25. rded Access Programmable Features set Remote Device to Enabled c In Guarded Access Unit Configuration menu set 3rd Party Device Control to Attach the supplied nameplate switch warning label to the front door below the door latch Allow unit to run and report to website to synchronize settings TracKing Verification Procedures See TracKing Verification Procedures on page 38 28 SB Units Step 3b Units with 582 583 w Razor 4 Pin Harness 8 Pin Harness GND Control Pwr 8 25 Power TXA Mount the brackets and the TracKing module to the control box door Pin A RXB Pin B TXB RXB Pin C DPD gt TXB DPD Attach the antenna connectors first then the TracKing hamess 29 SB Units Step Units with ThermoGuard 582 These procedures are for SB 30 series units with ThermoGuard Controller amp DAS using Razor module TracKing Module Installation 1 Open the control box door and position the TracKing mounting plate over the DAS location mark and drill four 8 holes into the door and attach the bracket The bracket must be used with or without the DAS 2 Connect the two antenna cables to the TracKing module 3 From TracKing harness connect Two harness connectors to TracKing module e uP VI units without DAS Attach both ground GND wires to the control box ground stud Units with DAS Attach GND wire with terminal onto the cont
26. re present splice Xwake wire with this wire Reassemble the connector 8 Secure excess wires inside control box with bandwraps Power Cycle and Setup Procedures 1 Reconnect the negative battery cable Turn on the unit e Disconnect and reconnect the 7 pin connector this will perform a power cycle of the GPRS module TracKing Verification Procedures See TracKing Verification Procedures on page 38 30 SB Units Step 3c For Units with ThermoGuard 52 Attach 2 Power wire to 2 terminal TracKing bracket 92 7591 DAS module required gt 3 Amp fuse 44 9524 Attach GND wires to ground stud connectors first RCS145 Solder Control Pwr 8 wire to 8 wire on On Off switch Xwake to Printer Port Attach the antenna then the TracKing harness connectors TXB Tracking RN a RXD3 RXB Tracking NER a COM3 GND GND uP VI Units with DAS Printer Port Insert tool between the locking tab and the terminal holder Lift terminal holder up Insert tool between the locking tab and the terminal holder releasing the secondary latch Lift terminal holder Push out 41 2457 cavity plug with tool Socket Xwake DAS 35 pin Connection Fin p sition 28 Remove cavity plug from pin positions 28 31 Super II Units Step 1 Datalogger Conf
27. rminal to the Xwake wire and insert it into the DAS connector position 28 If there is a wire present splice Xwake wire with this wire Reassemble the connector 6 Secure excess wires inside control box with bandwraps Power Cycle and Setup Procedures 1 Reconnect the negative battery cable e Turn on the unit e Disconnect and reconnect the 7 pin connector this will perform a power cycle of the GPRS module 2 Return the unit to service 36 Super II Units Step 3 TracKing Installation Attach 2 Power wire to 2 terminal TracKing bracket 92 7591 DAS module required TracKing module 3 Amp fuse 44 9524 Attach GND wires to ground stud Attach the antenna connectors first then the TracKing harness connectors TXB RXB RCS145 zx TXA Tape off Solder Control j RXA Pwr 8 wire to 8 wire on On Off switch Xwake to Printer Port TXB TracKing RXD3 TXB RXD3 RXB TracKing TXD3 RXB TXD3 COM3 GND GND Tracking uP VI Units with DAS Printer Port Insert tool between the locking tab and the terminal holder Lift terminal holder up Insert tool between the locking tab and the terminal holder releasing the secondary latch Lift terminal holder Push out the cavity plug with tool 41 2457 Socket n Xwake DAS 35 pin Connection Fin position 28 Remove cavity plug from pin positions 28 37 Trac
28. rol box ground stud Splice the second ground wire to the CONG wire position socket C Solder the Control Power 8 wire to the 8 wire terminal on the On Off switch e Attach the Power Wire 2S with fuse to the 2 terminal on the relay board 4 uP VIunits with or without DAS use an Amp terminal remover tool 204 737 to remove the two wires from the Communication harness see table and replace them with and RXA wires with the provided terminals tape off the removed wires If DAS is available attach the and RXB wires as described next otherwise tape off the TXB and RXB wires from the TracKing harness TracKing Comm Port Pin No Location RXA TXD3 11 Port 3 TKR FXD3 5 Units with DAS Attach the TXB and RXB wires to the printer port connection per the illustration Splice TXB to the RXD3 wire socket a Splice RXB to the TXD3 wire socket B Tape off the RXB and TXB wires if only connected to DAS pwith the provided terminals tape off the removed wires If DAS is available attach the TXB and RXB wires as described next otherwise tape off the TXB and RXB wires from the TracKing harness 6 Configure to REMC NO in super guarded access command 7 uP VI units without DAS tape off the Xwake wire Units with DAS locate the DAS 35 pin connector remove it from the DAS module and dissemble as shown Add a terminal to the Xwake wire and insert it into the DAS connector position 28 If there is a wi
29. ware version on most applications 40 TracKing Verification Procedures continued 5 Once unit has been verified complete the Activation Deactivation form located on InfoCentral and email to trackingactivations thermoking com Tracking THERMO KING TRACKVEHICLES MAPS DATA MANAGEMENT ADMINISTRATION PREFERENCES ALARMS DASHBOARD LOGOUT THERMO KING MINNEAP Tracking List Show 50 v entries First Previous 8 Next Last Filter X Columns Save Column Fuel Engine 15702322751 No Data No Satellite Coverage 353860462302 AE Conley Georgia USA 30 4 Continuous 451 584 Trailer BA20 HMI 7 26 41 BLANK PAGE 42 ALIN UOISJ9A W104 0 01 pejejduioo 3 N S 10228 838 sseJppy OVIN WIS 169 jo eui aseajd ON S3A un 1 QUO 319119 ejeAnoeog 19 1 powa Ie5 06 xyuej jand oN seA osues enj s y S A uoimMs 100g HUN ML N S HUN ML N S 10228 8 38 55 OVIN WIS 169 Jequinw CI ejeq 12159 euoudejei 1 1 1
Download Pdf Manuals
Related Search