5 Gallon Foam Unit - Innovative Cleaning Equipment
Contents
1. MANUAL MODELS F1 5 FI 5K FI 5V Page 7 of 8 After Use Instructions 1 It is recommended to run a gallon of fresh water through the unit after each use With the ball valve HV60 open run the unit until the gallon of water has gone through the unit and discharged out the discharge hose Disconnect the air line from the air fitting AP25 and relieve any remaining pressure in the system by having the ball valve HV60 in open position Close the ball valve HV60 when all the pressure is relieved from the system Maintenance To keep your portable tank foamer operating properly periodically perform the following maintenance procedures 1 Check the air pump for wear and leaks 2 Replace filter in regulator R25 as needed 3 Check the suction tube and screen for debris and clean as needed 4 Drain compressor tank on a regular basis to ensure proper operation of pump 12062011 USER MANUAL 5 GALLON PORTABLE FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Troubleshooting Instructions 1 Check for proper air pressure on air gauge AG100 The recommended air pressure is 40 to 80 PSI 3 to 5 bar with 5 to 8 CFM 141 64 to 226 62 l min The maximum air pressure is 90 psi 6 21 bar 2 Check metal air bowl ABR25 for debris such as water oil or rust particles Clean by unthreading the air bowl ABR25 from the air regulator R25 3 Check for plugged strainer STR34 Replace strai2. the ball valve HV60 in the open position ii Remove the hose barb HBSS1212 from the tee SST12HB38 iii Remove the screen and the mixing mesh from inside the tee SST12HB38 iv Clean any particles from the mixing mesh and the screen v Replace the mixing mesh and then the screen into the back of the tee and screw the hose barb back into the tee It is recommended to use a pipe thread sealant when reinstalling the hose barb HBSS1212 into the tee SST12HB38 If the mixing mesh has a lot of foreign particles in it make sure the strainer STR14 is still in place 12062011
3. NUT 18 8 PLN NIP1414 1 4 BRASS NIPPLE NV14Y FLOW CONTROL VALVE USER MANUAL MODELS F1 5 FI 5K FI 5V Page 6 of 8 12062011 USER MANUAL 5 GALLON PORTABLE FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Safety Instructions 1 Always wear safety goggles and protective gloves while operating foam unit Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for further first aid measures After use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the ball valve HV60 until all pressure is released Never point the discharge wand at anyone Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Operation Instructions 1 Follow all instructions from chemical manufacturer Fill the tank with pre mixed solution With the ball valve HV60 in the closed position plug an air line into the air fitting AP25 Slowly open the ball valve HV60 Adjust the needle valve NV14Y to desired wetness or dryness of foam following the steps below a Close needle valve NV14Y completely in clockwise direction b Open needle valve NV14Y in counter clockwise direction 3 complete turns c Continue to open needle valve in turn increments allowing 30 seconds between adjustments until proper consistency of foam is achieved USER
4. Options P5 Ge seceseveveets Flojet polypropylene body with Santoprene diaphragm P56V 0000000 Flojet polypropylene body with Viton diaphragm P56K 0048 Flojet polypropylene body with Kalrez diaphragm Acceptable Products Alkaline cleaners Caustic cleaners Sanitizers and Acids D Limonene may only be used with Kalrez pump Chlorine may only be used with Viton or Kalrez pump DO NOT USE All hydrocarbons CAUTION Avoid Equipment Damage 1 Only use clean and dry air Air must be filtered and free of moisture or pump life will be diminished If needed install air dryer before unit Do not use air lubricator before the unit Be sure to flush the unit with fresh water for 5 minutes when switching from an alkaline to an acid or an acid to an alkaline Do not exceed a fluid temperature of 110 F 43 C 12062011 USER MANUAL 5 GALLON PORTABLE FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Side View PL1211 FIS SSHNDL FIS5 SSHNDL CAP PB1211 GSW5 PP1 SHW3 HB1438 STR14 USER MANUAL MODELS F1 5 FI 5K FI 5V Page 3 of 8 12062011 USER MANUAL 5 GALLON PORTABLE FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Inside View Control Box CV38 HBBEL1438 NV14Y R25 See part variations P56 NIP1414 HB14P AG100 W8 Nea BA25 Ne A TL GE e S AP25 HB5638 _ PB1211 HHSB1214 IDII iB AF
5. R25 g p ABR25 a E LL HBBEL1814 mm i HV60 HBSS1238 C SST12HB38 HBSS1212 HBSS1238 H12 20 HBSS1212 USER MANUAL MODELS F1 5 FI 5K FI 5V Page 4 of 8 12062011 USER MANUAL 5 GALLON PORTABLE FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT See part variations P56 HB14P w8 HB5638 USER MANUAL MODELS F1 5 FI 5K FI 5V Page 5 of 8 12062011 USER MANUAL 5 GALLON PORTABLE FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Parts List Item Number Description P56 5700 SANTO PUMP 20756103B Polypro G57 Air Port x HB Straight w Viton o ring P56K 5700 PUMP WITH KALREZ SEALS ABR25 METAL AIR BOWL for R25 P56V FLOJET G57 PUMP WITH VITON AFR25 AIR FILTER for R25 PB1211 GRAY POLY BOX 12 X 11X6 AG100 1 5in DRY MODEL 20 DUAL SCALE GAUGE PB1211 GSKT 3 32 INCH THICK GSKT WITH PSA AP25 PLUG 1 4 NPTM AIR FITTING BRASS PL1211 12X11 INCH POLYETHYLENE LID B103278F 10 32 X 7 8 PHIL FLAT MACH SCR 18 8 PP1 5 GALLON PAIL WHITE W HANDLE B103278F 10 32 X 7 8 PHIL FLAT MACH SCR 18 8 R25 AIR REGULATOR SILVER COLOR 1 4fpt TWO PORT 1 8fpt TWO PORT BA25 MALE FEMALE ADAPTER 1 4 X 1 4 7 7 RIVSS 18 4 1 8 Stainless Rivet Stainless Mandrel Length 400 Grip BH142015 BUTTON HEAD SOCKET CAP 1 4 20 x 1 5 STAINLESS Range 188 250 STEEL S142034 1 4 20 X 3 4 PHIL TRUSS M S 18 8 BKSS BOX KEEPER
6. READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT User Manual for Models FI 5 FI 5K FI 5V 5 Gallon Air Operated Portable Foam Unit READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT 12062011 USER MANUAL 5 GALLON PORTABLE FOAM UNITS READ ALL INSTRUCTIONS BEFORE OPERATING EQUIPMENT Specifications HOSE uu ceeeceeeseseeee 20 feet reinforced hose 1 2 inch I D 6 meters reinforced hose 1 2 inch I D Foam output 15 to 30 gallons minute 57 to 114 liters minute Foaming distance 15 to 20 feet 4 57 to 6 meters Requirements Compressed air 40 to 80 PSI 3 to 5 bar with 5 to 8 CFM 141 64 to 226 62 I min Chemical requirements follow all instructions from chemical manufacturer WARNING Avoid Personal Injury 1 Always wear protective clothing gloves and eye wear while operating foam unit Avoid contact of cleaning agent with skin and eyes If contact occurs see MSDS sheet for further first aid measures Follow safety instructions of chemical manufacturer MSDS After each use relieve all remaining pressure in the system by unplugging the air line from the unit and opening the discharge ball valve to prevent accidental discharge Never point the discharge wand at anyone After relieving the pressure from the unit store the unit with the ball valve in the closed position USER MANUAL MODELS F1 5 FI 5K FI 5V Page 2 of 8 Air Operated Double Diaphragm Pump
7. STAINLESS STEEL 5 SHW3 3in LONG COATED WEIGHT BLSS Stainless Steel Latch SSC38 WORM GEAR CLAMP S S 25 63 CV38 PVC CHECK VALVE 3 8 BARBS SS SPRING SSMESH STAINLESS STEEL MESH 12 PER BOX EC12 OETIKER CLAMP 21 0 706R SSST SCREEN DISC 687 DIA 10 X 10 MESH 020 DIA 300 EC14 OETIKER CLAMP 14 5 706RD SERIES S S EC38 STEPLESS EAR CLAMP SST12HB38 STAINLESS TEE COMBO 1 2in FPT X 3 8 in BARB F12SS STAINLESS 875 ID FERRULE FOR 1 2 INCH HOSE STR14 40 MESH SUCTION LINE STRAINER 1 4 MNPT FI5 SSHNDL Stainless Steel Handle for FI 5 W8 1 4in S S WAND 7IN SS TOE FIS SSHNDL CAP Cap for FI 5 Stainless Steel Handle FW14 1 4 X 5 8 OD FLAT WASHER 18 8 PLN FWLG14 569 ID X 1 28 OD X 08 THICK FLAT WASHER SS 18 8 FWP12 7 8 ID X 1 5 OD X 0 05 THK SSFW GSW5 GAMMA SEAL LID WHITE H12 20 1 2 IN HOSE ASSEMBLY 20 FT LENGTH H12B 1 2in BLUE GENERAL SERVICE HOSE H14B 1 4in BLUE GENERAL SERVICE HOSE H38B 3 8in BLUE GENERAL SERVICE HOSE HB1438 1 4in MPT X 3 8in HOSE BARB PLASTIC HB14P 1 4in BRASS HB AIR FITTING G57 P56 HB5638 HOSE BARB FOR P56 PUMP HBBEL1438 3 8 BRASS HOSE BARB X 1 4 PIPE ELB HBBEL1814 1 8 MPT X 1 4 HOSE BARB BRASS 90DEG HBSS1212 STAINLESS HOSE BARB 1 2 X 1 2 HBSS1238 STAINLESS HOSE BARB 1 2mpt X 3 8 barb Tariff 8479 90 9496 HHSB1214 HEX HEAD S S REDUCER BUSHING 1 2 X 1 4 HV60 1 2in STAINLESS BALL VALVE w WELDED NUT LN14 1 4 20 NE NYL INS LOCK
8. ner STR34 if necessary Strainer STR34 must be used 4 Ifthe needle valve NV14Y is open too far the pump P56 P56K P56V will cycle improperly due to lack of air pressure if this occurs reset needle valve NV14Y as described in operation instruction 4 5 Make sure proper foaming chemical and concentration is being used 6 If air passes through the pump P56 P56K P56V without cycling replace the pump P56 P56K P56V 7 f foam solution backs up into the air bowl ABR25 the check valve CV38 needs to be replaced 8 If foam comes out wet no matter where the needle valve NV14Y is positioned the check valve CV38 may need to be replaced USER MANUAL MODELS F1 5 FI 5K FI 5V Page 8 of 8 If the unit foams at a reduced pressure a Check the air compressor supplying the unit If the pressure is less than 40 PSI turn the foam unit off until the compressor can catch up b Check for proper air pressure on air gauge AG100 The recommended air pressure is 40 to 80 PSI 3 to 5 bar with 5 to 8 CFM 141 64 to 226 62 l min Adjust the pressure by turning the knob on the top of the air regulator R25 The maximum air pressure is 90 psi 6 21 bar c If both a and b are okay the stainless steel mixing mesh could be plugged Remove and clean it by following the instructions below i Be sure the foam unit is not plugged into an air supply and be sure to relieve all stored pressure in the unit by having
Download Pdf Manuals
Related Search