Ferm Saw Bench FZT-250N
Contents
1. EXTENSIONS By using the table extensions the table s dimensions can be extended to 660x865 mm maximum To mounta table extension remove the bolts at the side of the table position the table extension and hold it putthe bolts back and tighten these OPERATION WORKING INSTRUCTIONS There are two types of sawing methods Ripsawing Sawing the workpiece in the length of the wood grain Cross cutting or cutting off Sawing off the workpiece crosswise If it concerns a panel we do not usually distinguish bet ween the wood grain but we name the method where we saw Offa part of the width of the panel rip sawing and when we cut off the length cross cutting or cutting off For both sawing methods one of the fences must be used Therefore never saw without a fence ATTENTION BEFORE YOU START SAWING FIRST CHECK THE FOLLOWING Is the saw blade secured Areall the locking handles secured Is the fence parallel to the saw blade Is the top guard working properly Are you wearing safety goggles Is the saw blade not rubbing against anything It is absolutely necessary to take these points into consideration before you start work OUBR WN RIP SAWING Secure the fence to the correct measuring position and remove the cross cut guide from the bench carri age Turn the saw blade approximately 2 mm higher than the total thickness of the wood to be sawn Press the wood lightly towards the bench and le2. recommended when working out doors Wear protective hair covering to contain long hair 9 Usesafety glasses Also use face or dust mask if cutting operation is dusty 10 Do not abuse cord Never carry tool by cord or yank it to disconnect it from electrical socket Keep cord from heat oil and sharp edges I I Secure work Use clampsoravice to hold work It s safer than using your hand and it frees both hands to operate tool 12 Do not overreach Keep proper footing and balance at all times 13 Maintain tools with care Keep tools sharp and clean for better and safer per formance Follow instructions for lubricating and changing accessories Inspect tool cords periodically and if damaged have repaired by authorized service facility Inspect extension cords periodically and replace if damaged Keep handles dry clean and free from oiland grease 14 Disconnect tools When not in use before servicing and when chan ging accessories suchas blades bits and cutters 15 Remove adjusting keys and wrenches Form the habit of checking to see that keys and adjusting wrenches are removed from tool before turning iton 16 Avoid unintentional starting Do not carry plugged in tools with finger on switch Be sure switch is off when plugging in 7 Outdoor use extension cords When tool is used outdoors use only extension cords intended for use outdoors and so marked Always use tool in conjunction with a residual circuit breaker devi
3. the reel completely GENERALSAFETY INSTRUCTIONS Warning When using electric tools basic safety precautions should always be followed to reduce the risk of fire electric shock and personal injury including the following Read all these instructi ons before attempting to operate this product Retain for future refence I Keep work area clear Cluttered areas and benches invite injuries 2 Consider work area environment Do not expose power tools to rain Do not use power tools in damp or wet locations Keep work area well lit Do not use power tools in presence of flammable liquids or gases 3 Guard against electric shock Prevent body contact with grounded surfaces e g pipes radiators refrigerators 4 Keep children away Children should be kept away from the work area at all times Do not let children handle the Electric Rotary Hammer Drill at any time 5 Store unused tools When not is use keep tools out of reach of children Store ina dry and secure location 6 Donot force tool Do not apply undue pressure as this may affect per formance and may cause damage to the machine Forcing the job also increases the potential for acci dents 7 Userighttool Do not force small tools or attachments to do the job of heavy duty tool Do not use a Angle Grinder for purposes not intended 8 Dress properly Do not wear loose clothing or Jewellery They can be caught in moving parts Rubber gloves and nonskid footwear are
4. with a soft cloth preferably after each use Keep the ventilation slots free from dust and dirt If the dirt does not come off use a soft cloth moistened with soapy water Never use solvents such as petrol alcohol ammonia water etc These solvents may damage the plastic parts Lubrication The machine requires no additional lubrication Faults Should a fault occur e g after wear of a part please con tact your local Ferm dealer In the back of this manual you find an exploded view sho wing the parts that can be ordered ENVIRONMENT In order to prevent the machine from damage during transport it is delivered in a sturdy packaging Most of the packaging materials can be recycled Take these materials to the appropriate recycling locations Take your unwanted machines to your local Ferm dea ler Here they will be disposed of in an environmentally safe way GUARANTEE The guarantee conditions can be found on the separately enclosed guarantee card
5. UK Subjectto change USER SMANUAL Ferm Saw Bench FZT 250N Ferm uama Screwfix art nr 97825 Ferme P O Box 134 8280 AC Genemuiden NL Web www ferm nl 0208 28 Saw Bench SAFETY INSTRUCTIONS The following symbols are used in these instructions for use AN Denotes risk of personal injury loss of life or damage to the tool in case of non observance of the instructions in this manual AN Denotes risk of electric shock Carefully read this manual before using the machine Make sure that you know how the machine functions and how to operate it Maintain the machine in accordance with the instructions to make sure it functions properly Keep this manual and the enclosed documentation with the machine Electrical safety Warning When using electric tools basic safety pre cautions should always be followed to reduce the risk of fire electric shock and personal injury Read all these instructions before attempting to operate this product and save these instructions AN Always check that the voltage corresponds to the voltage on the rating plate Replacing cables or plugs Immediately throw away old cables or plugs when they have been replaced by new ones It is dangerous to insert the plug ofa loose cable in the wall outlet Using extension cables Only use an approved extension cable suitable for the power input of the machine The minimum conductor size is 1 5 mm When using a cable reel always unwind
6. al injury Suction mouth 65mm 407824 SPINDLE LOCK COMPLETE 040 T M 045 21 Have your tool repaired by an expert Weight 36kg This appliance is manufactured to very high standards Lpa sound pressure level 91 1 B A 407826 KDa S ne 050 and meets relevant safety regulations Repairs should Lwa sound power level 101 dB A 407827 FILLING PLATE 051 onlybedonebyasuitable qualified electrical engineer 407828 LOCATIONPIN 052 orotnerwise Electrical safety 407408 FLANGE 057 SPECIAL SAFETY INSTRUCTIONS Always check that the power supply corresponds to the voltage on the rating plate aU Bee pee tee 229 BEFORE USING THE APPLIANCE 40741 ANGLE GAUGE COMPLETE 078 T M 085 Examine the drilling surface for hidden electric cab Replacing cables or plugs 407831 LOCKING KNOB 085 les gas pipes or other obstacles with e g metal detec Immediately throw away old cables or plugs when they tor have been replaced by new ones It is dangerous to insert 407829 LOCKING KNOB 086 2 Check the following points the plug of a loose cable in the wall outlet Does the voltage of the motor correspond with 407825 CLAMPING LEVER 089 the mains power supply Usingextension cables 407832 SAW GUIDE COMPLETE 086 T M 106 Are the extension cable cord insulation and plug Asasupply for this machine always use an unloaded in good condition sturdy not loose or damaged line and or an extension cable with conductors of at 407833 l ID t O TIOR Isthereagood connection at the
7. ce 18 Stay alert Watch what you are doing Use common sense Do not operate tool when you are tired 19 Check damaged parts Before further use of the tool a guard or other part Ferm EXPLODED VIEW Ferm II SPARE PARTS thatis damaged shouldbe carefully checked to deter mine that it will operate properly and perform its TECHNICALSPECIFICATIONS REF NR DESCRIPTION FERMNR intended function Check for alignment of moving 407820 POWER SWITCH 001 parts binding of moving parts breakage of parts mounting and any other conditions that may affect its Voltage 40782 GEAR oe operation A guard or other part that is damaged Frequency 407402 LIFTINGWHEEL COMPLETE 016 T M019 023 should be properly repaired or replaced by an autho Power input rized service centre unless otherwise indicated No load speed 2950 min 407429 LOLA AANDE 020 elsewhere in this instructions manual Have defective Saw blade dimensions 250x30mm 407405 RUTARY MARK 023 switches replaced by an authorized centre Do not Number of teeths Z30 use tool if switch does not turn it on and off Max saw capacity 90 58mm 407822 MOTOR ec 20 Warning Max saw capacity 45 51 mm 407838 LIFT THREAD SPINDLE COMPLETE 025 T M 028 The use of any other accessory or attachment other Measurements of bench 660x865 mm than recommended in this operation instructions or table including table extensions 407823 I ele 0211039 the catalogue may presenta risk of person
8. ed with resin or saw dust the saw blade is not suitable for this process 4 THE WORKPIECE IS TOUCHING THE BACK OF THE SAW BLADE AND IS JUM PING OUT the riving knife must be aligned see manual thefenceis not being used the saw blade is thicker than the riving knife or the riving knife is not being used the saw blade must be sharpened the workpiece has not been kept in its place until after sawing thetension button of the cross cut fence is loose 5 THE HEIGHT ADJUSTMENT MITRE ADJUSTMENT HANDLE AND OR MITRE LOCKING HANDLEIS BLOCKED sawdustand dust must be removed 6 THE MOTOR HAS DIFFICULTY REA CHING THE MAXIMUM NUMBER OF REVOLUTIONS the extension cable is too thin and or too long see manual the mains voltage is lower than 230 V 7 THEMACHINEIS VIBRATING the machine has not been fastened onto the work bench theframeis not level with the floor the saw blade has been damaged Let the saw do the job Do not put undue pressure on the circular saw Ferm MAINTENANCE AN Make sure that the machine is not live when carry ing out maintenance work on the motor The Ferm machines have been designed to operate over a long period of time with a minimum of maintenance Continuous satisfactory operation depends upon pro per machine care and regular cleaning Cleaning Keep the ventilation slots of the machine clean to pre vent overheating of the motor Regularly clean the machine housing
9. g knife shall not be lower than 5 mm from the tooth peak as shown Ferm ASSEMBLY OF THE SAW BLADE A First remove the plug from the mains before the saw blade is assembled or replaced Remove the inlay from the bench Use a screwdriver for this purpose Turn the saw axle completely upwards Remove the nutand the outside flange from the saw axle Now slide the saw blade over the saw axle and now put the outside flange and the nut back Tighten the nut by hand Nowusethe 2 keys one for the flange and one for the nutand now clamp it Nowputthe inlay back in the bench and fasten it ADJUSTING THE Cross cut GUIDE Inordertoadjust the cross cut fence the tension but ton must be loosened by one turn In this way the scale part can move freely Place a protractor 90 against the contact side on the one hand and the direction of sliding on the other hand Now turn the scale part in such a way that both sides of the protractor connect correctly Nowturn the tension button back until it is fastened USE OF THE BEVEL SET UP By turning the height adjustment mitre adjustment handle at the side of the machine you can adjust the saw blade to a maximum of 45 To adjust the saw blade loosen the mitre locking handle Press the mitre adjustment height adjustment handle and at the same time turn it around to place the saw blade in the angle required Tighten the mitre locking handle again USE OF TABLE
10. ing stress of the fence Lock the fence by pushing the handle downwards If the handle cannot be pushed through far enough the clamping stress is too high and you must turn the handle a few turns looser If the handle can be pushed through far enough but the fence is not fastened or loosens by vibration the clamping stress is too low and you must turn the handle a few turns tighter ASSEMBLY OF THE RIVING KNIFE AND OF THE TOP GUARD Turnthe saw blade completely upwards Remove the bench inlay Assemble the riving knife on the set up for this pur pose and use hereby the Allen screws and the filling rings Ensure that the riving knife falls properly into the opening groove Nowputthe inlay back in the bench and fasten it Nowassembly the top guard onto the riving knife and use hereby the profiled nut and self locking nut The riving knife should be adjusted that the radial distance between the blade and the riving knife is not more than 8 mm and not less then 3 mm at any point Now lay a lath against the saw blade and the riving knife and check whether it falls properly into the extension of the saw blade If this is not the case Loosen the fastening bolts and place or remove the filling rings 5 mm max Fig D Above the saw table the radial distance between the riving knife and the toothed rim of the saw blade shall notat any point exceed 5 mmatthe depth of cut set The tip of the rivin
11. on which to fasten the machine Drill holes of 8 mm 415 mm 310 mm 420 mm 405 mm Fig C Only use the machine after it has been assembled completely and it has been screwed onto the work bench or the frame Fig Cshowsthe part to be sawn out 3 10x3 10mm sothat the sawdust can fall through itand piling up is prevented Only ifyou do not use an extraction system Fasten the machine with bolts If the frame is used it must be fixed on the floor with four screws and the machine must be fixed on the frame with four screws Check the screws before switching the machine on Ferm Ferm CE DECLARATIONOFCONFORMITY UK Wedeclare under ourssole responsibility that this productisin conformity with the following standards or standardized documents EN61029 1 IEC1029 2 1 EN5501 4 1 EN55014 2 EN 61000 3 2 EN 61000 3 3 in accordance with the regulations 98 37 EEC 73 23 EEC 89 336 EEC Approved by TUV Rheinland Product Safety GmbH Certificate Number S2 2030152 from 01 06 2000 GENEMUIDEN NL W Kamphof Quality department Lely Ferm ASSEMBLY AND SETTING UP OF THE FENCE Raise the handle upwards so that the claw of the guide is open enough in order to place the fence on the bench top Now ay the fence on the bench and install the back part with the claw and then place the front part over the rail With the handle at the front of the fence you can adjust the clamp
12. revolutions has been reached Press the workpiece against the fence and the bench Carefully push the wood through the saw blade Continue until behind the saw blade Then switch off the motor and keep this position until the saw blade has stopped completely before you remove the wood Never pull the wood back If necessary switch the motor off and keep the position until the saw blade has stopped completely CROSSWISE SAWING WITH A BEVEL This method is practically the same except that the saw blade is placed in the angle required Only place the cross cut fence on the righthand side of the saw blade Never saw too small pieces of wood Never use your hands to carry out difficult operations CROSSWISE SAWING WITH A HORIZON TAL MITRE With this method the cross cut fence must be secured at the angle required Keep the workpiece pressed firmly against the cross cut fence and the bench before you start cutting off Ferm MALFUNCTIONS In the case that the machine is not functioning properly we give a number of possible causes and appropriate solutions below THEMOTORDOES NOT START the plugis not inthe mains the cable has been interrupted 2 THE WORKPIECE IS JAMMING AGAINST THE RIVING KNIFE DURING PROCES SING the saw blade must be aligned see manual 3 THE SAW CUT IS NOT SMOOTH FRA YED the saw blade must be sharpened the saw blade has been assembled back to front the saw blade has become coat
13. socket least 5 mm2and protected with a l6 A fuse Be sure 407414 RIVING KNIFE COMPLETE I09T M113 ls the drill running abnormally overheating or that this extension cable is not longer than 20 metres generating excessive sparks Only connect your machine and or extension cable 407834 PROTECTION COVER SAW aE Should any of the above problems be observed to an earthed electricity mains 407835 SET OF SCREWS FOR FLOORSTAND cease all further use and make immediate repairs This machine can be switched to the single phase 407836 COVERS OF TABLE FEET network 230 V 50 Hz If you are in doubt about the earth of the electricity provisions consult an 806202 BALL BEARING 6202 ZZ DRAW 2 REF A electrician first 806204 BALL BEARING 6204 DRAW 2 REF B 407837 MOTOR HOUSING FRONT DRAW 2 REF D Ferm Ferm 3 PRODUCTINFORMATION a m gt Top guard Ripfence Tableinsert Bevellocking handle Heightadjustment beveladjustment handle Measurement scale for fence On off switch Bench protractor for mitring Work table OONAUBKRWN Check first whether or not the delivery has been dama ged by transport and or whether all the parts are pre sent ASSEMBLY AND ADJUSTING INSTRUCTIONS LO s 8 mm 270 mm Fig B ASSEMBLY OF THE BENCH SAW ON THE WORKBENCH Before adjusting the saw make sure the plug is removed from the socket Fig B shows the distance of the holes to be drilled in the workbench
14. t it glide against the cross cut fence AN Remain at least 3 cm from the front of the saw blade before you switch on the motor The side of the wood which is against the fence must be com pletely straight Keep your hands at least 0 cm away from the saw track to be followed Switch onthe motor and wait until the saw blade has reached the maximum number of revolutions before you Start sawing While you press the wood against the bench and the fence you can carefully push the wood through the saw blade without forcing it Never pull the workpiece backwards If necessary switch off the motor first without altering the posi tion of the workpiece RIP SAWING WITH A BEVEL MITRE This method is practically the same except that the saw blade is placed at the angle required With this type of method the fence may only be along the righthand side of the sawblade RIP SAWING OF NARROW WORKPIECES AN Assume that this process is extremely dangerous Take all the necessary safety measures and continually push the workpiece through until behind the saw blade using a synthetic aid instead of by hand CROSSWISE SAWING Remove the fence and apply the cross cut fence in the righthand carriage Adjust the height of the saw blade see rip sawing Press the workpiece against the cross cut fence and keep atleast 2 5 cm distance from the front of the saw blade Switch on the motor and wait until the maximum number of
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