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HC4200/4300 CNC Flame/Plasma Controller User Manual

1. at a i i 0M 810000 Picture 4 5 Accuracy parameter interface 4 5 1 Pulse equivalent setting 1 In main interface press F4 and then F5 to enter the accuracy setting interface and set the X and Y pulse equivalent as 0 010000 at this time the control system gives a pulse and the motor moves 0 01MM After the setting press F6 to save and exit to the main interface 2 Press F1 and then F2 to enter the manual interface and then press F1 again when Inching increment L 00000 000 will show up 58 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller Input the required length of inching suppose setting the inching unit as 1000MM 3 Press any key of X X or Y Y to start inching Suppose the actual moving distance is 578MM Calculation formula 578 x 0 01 1000 5 78 1000 0 005780 l l Actual moving Pulse equivalent Actual inching distance of current system distance 1 Back to the main interface press F4 and F5 to enter the accuracy setting interface and input 0 005780 as the pulse equivalent of X and Y axes Note Usually there will be a minor error between the pulse equivalent of X and Y of the same device therefore they should be set respectively during the test 4 6 Save You should press F6 once every time when the value of a submenu in Parameter is modified otherwise the modified value would not be saved 5 Diagnosis Diag Press F5 in main
2. 26 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 20 Tool Setting Main Interface after power on press F1 Auto F4 Graph Enter into Graph track follow interface Press key G Graph Original start point will turn to position of lower left quarter Press Key G The graph start point will positioned 5 directions like original point lower left quarter Lower Right Corner top right corner top left corner Fx050 01000 Prog TUKUOO Picture 2 19 1 Set start to lower right corner When you press key of Start for processing torch gun position of balck cursor as above picture screem show white color will move the original point position firstly then start to processing 27 AIDTE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Chapter III Operations and Details 1 Auto In main interface press F1 Auto to enter the auto processing interface as follows oh a a Fxi 0 07000 Picture 3 1 Flame mode Picture 3 1 Plasma mode 28 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller 1 Speed in can be adjusted by pressing Ff and FJ 2 Current moving speed 3 Name of processing file 4 Status of all electrovalves 5 Preheating time of preheat oxygen when perforating in flame cutting 6 Current working status of the system 7 X and Y coordinate values of reference point before running 8 The real time coordinate value of X and Y For plasma and flame m
3. HC4200 4300 CNC Flame Plasma Controller User Manual AIDTECH MATS ADTECH SHENZHEN CNC TECHNOLOGY CO LTD 5th Floor 27 29th Building Tianxia IC Industrial Park Yiyuan road Nanshan District Shenzhen Post code 518052 Tel 0755 26099116 Fax 0755 26722718 E mail export machine controller ccom _ http www machine controller com JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Copyright All property rights of this user manual are reserved by Adtech Shenzhen CNC Technology Co Ltd ADTECH for short No institution or person is allowed to counterfeit copy transcribe or translate this user manual without permission of ADTECH This user manual does not include warranty standpoint expression or other hints in any form ADTECH does not bear any responsibility for any data outflow benefit loss or business termination due to the product info contained or mentioned by this user manual All products and data mentioned are for reference only Contents are subject to change without prior notice All Rights Reserved ADTECH SHENZHEN CNC TECHNOLOGY CO LTD JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Upgrade Information HC4200 HC4300 V12 0 2011 6 17 Edition 12 General Note Meanings of the three numbers in version number are as follows a Library main version No Library secondary version No Reserved Remark 1 This user manual is strictly emended and checked by ADTECH SHE
4. 00204 000 mm 00204 000 mm Picture 3 1 2 5 7 Size interface 1 2 5 2 9 Array See Array in section 16 of Chapter II 1 2 5 2 10 Restoration Rev In processing interface as Picture 3 1 2 5 1 press F6 Rev to restore the figure after the array point line selection to the shape when loading Note In rotation interface it can only restore the figure to the state before rotating Only in processing interface can the figure after the array operation be restored 37 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 1 2 6 Back to origin In auto interface press F5 and the cutting gun will return to origin at the current manual speed When in auto running it s required to press Stop to allow system to be stable before pressing F5 1 2 7 Breakpoint Spot Functions of breakpoint 1 Find the coordinate before power down when the power supply is resumed 2 Seta breakpoint memory on the current track for changing the cutting nozzle 3 Set a breakpoint memory on the current track for displacement perforating In case of manual pause in auto processing when you press F6 breakpoint the system will save the current working track current position of cutting gun as a breakpoint automatically This breakpoint is saved permanently When you restart the machine or re enter the auto mode as long as the current program 1s not changed you can press F6 Breakpoint to restore based on the breakpoint
5. JAD TE CH MFI yE ADT HC4200 4300 Flame Plasma Controller 7 Connect to the power supply after the installation in the start up interface press F5 Diagnose F2 Define use Yt and Y to select upwards and downwards and use X X lt to select the state then press Save to change the corresponding port to the backup state Annex I Illustration of edition and processing Press F3 key in main interface to enter the edition option interface where you can press F1 key to create a new processing file Then you can enter a file name and press ENTER key to enter the file edition interface In this chapter we take cutting the following figure as an example Dashed line and arrow refer to the direction of motion solid line refers to the track of cutting and e is the starting point of cutting Remark Because absolute coordinate is not used often we do not introduce it in this chapter In this chapter we use the relative coordinate 105 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller 1 Standard circle The program is as follows Relative coordinates programming and explanation of graph codes 0000 G92 X0 Y0 set the reference point 0001 G22 L3 _L set the processing loops 3 means loop for 3 times 0002 G41 Left compensation 0003 M0O7 It is the preheating perforating function Prompt Please set all the time parameters in Control option in Par
6. that it can write the exceeding part of translation of the previous line For example Chinese LANLA h 0 RUDRA NAGRA RA lt 60 Byte L a Translation 1 Starting interface 0 ADTECH CNC TECHNOLOGY 1 CO LTD SHENZHEN 2 5 76 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Chapter IV Instruction System 1 Explanation of programming symbol Every motion of the CNC processing is done following the due process every processing program is composed by several instruction segments each instruction segment is composed by several function words and each function word should be started with a letter following by the parameter value Definition of function word G Preparatory function M M function L Cycle index or delay time X Coordinate of X axis It is relative coordinate in G91 default and absolute coordinate in G90 Y Coordinate of Y axis It is relative coordinate in G91 default and absolute coordinate in G90 I during the circular arc processing the center coordinate value minus the original value of X axis J during the circular arc processing the center coordinate value minus the original value of Y axis R Specify the radius of circular arc 2 Coordinate explanation 2 1 Relative coordinate In coordinate system if the coordinate of current point is calculated from the previous coordinate it is called relative coordinate As the picture shows Picture 2 1 As the above pictur
7. to add a line of code under the cursor Delete line During the editing you can press F5 to delete the code line where the cursor is located 3 3 Basic operations 1 Keys on panel are divided into two categories composite key and single function key Generally you are entering the value of lower shift when you press the composite key If you press Shift first and then a composite key it becomes the upper shift key This function is only available in program editing state 2 When the cursor is moving up down the cursor is located at the end of program automatically It moves a line each time you press it 3 Page Up Down You can press Pagup Sf or Pagdn S to page up or down 4 The line number in processing program is generated automatically 5 You can press DEL key on panel to delete a character of instruction where current cursor is located 6 You can press INS on panel to insert a space in the middle of a line 4 Parameter In main interface press F4 to enter the parameter setting function and the options are as follows Picture 4 System parameter setting interface 4 1 System In system parameter setting interface as above press F1 to enter the system parameter setting interface 52 JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller Picture 4 1 Configuration interface M07 M08 instruction Users can choose the M07 or M08 preheating perforating instruction as system default or us
8. 159 sa 2 12 Change of cutting gun nozzle FBack and Cutting Go back to the interrupt with no cut then cut continue the program FBack and Stop Go back to the interrupt with no cut then stop program CBack and Cutting Go back to the interrupt with cutting then then cut continue program Process ringht here cut continue program right here 13 Displacement perforating Picture 1 Picture 2 As picture 1 the outer is square steel plate and the inside rectangle is the workpiece to be cut Assuming that it is to cut the work piece from point A and the steel plate is of thick materials then it will cost a lot of time to perforate However 1f it is to cut from the edge of steel plate point B the time of preheating perforating may be saved Detailed operations are as follows O In automatic processing Press STOP Press the corresponding X and Y keys to move the cutting gun to the edge of the steel plate Press Start again Select the relevant item in the popped up dialogue box Press ENTER the coordinate will be moved to the current break point automatically and proceed the processing of selected item 18 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 14 Movement of work piece Work piece 2 Work piece 2 Work piece 1 Work piece 1 Picture 1 Picture 2 To save the steels during the processing you can move the tracks of work piece to a certain place for processing when c
9. 19 of Chapter II 1 2 5 2 5 Restoration In rotation interface you can press F6 to restore the current figure to figure before mirroring rotating or calibrating 1 2 5 2 6 Select line See Select line in section 15 of Chapter II 1 2 5 2 7 Select point Sdot In processing interface as Picture 3 1 2 5 1 press F3 Sdot to enter the interface of selecting point T 00000 000 ur r r r ur Picture 3 1 2 5 5 Select point You can press Y or Y to change the positioning method for selecting perforating point Current point positioning refers to that the cutting gun does not move but the coordinate is changed to the coordinate of perforating point directly Original point positioning refers to that the cutting gun is moved from current position to perforating point After that select any M07 perforating point during the figure processing to process and input the perforating point and press ENTER To make fine adjustment you can press X or X to select the next perforating point 36 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 0016 NowDo0001 Fresse sto move Picture 3 1 2 5 6 Select point 1 2 5 2 8 Size If figure is selected but you cannot be sure whether the size of current figure fits for the size of steel plate being processed you can press F4 Size in processing interface as Picture 3 1 2 5 1 and the system will calculate the height and width of the figure automatically
10. A EATE O AOO OONO 59 oN e oS OAM NL ae cece ee eee OE O O O E A A 59 6 Upgrade Up 2d dcccccacacnorcasiencecnsasamsesiennainhenensalehedienwainheandealnhedianeainhemedsalahedienesichemeddalehediensainhemenssiedenehesiehemendaienedenssions 63 6 1 Description Of sub menu 2 00 s0c secesesnsecesnnncdaccecdoocecnnecdecceccenceanaesdacsnccebeseasandeaesnaneeneanaetneeneoennss 63 GZ Restoran ING R A TE EE A E A A E 63 ie Upgraded Dy USB disk Udsk oe ed eee A E 66 6 4 Backup Restoration of HC4300 system files nnnnnnnnnnnnnnnnnnnnnnnrenrrrrrrrrrrrrrrerresrerrrrrrssrererrerreen 68 ED a E E OO E A E EEEE AEE E TA 70 CEREO 0 1H 12g O a EE E E EE AE EEA 71 6 7 Upgrade 1m BIOS Interlace via PO eneren 73 Te Help Syste snarenersanana narea EEEE EEE Ar REE EE EEANN ENEE 74 8 Multi language Operations oiccicccccacacecnsncienctcnnacnsesnssandesnnadesesacinaxeansavaveseceaaneseeatabasdeasssaedeaaysoandaseeassaceeeseeds 75 Chapter IV Instruction System visiisscscccdsccsscissdessaneadasasgstanesadbeonsavasadaasceussanedgsianeaseenwataegesiuaees 71 1 Explanation of programming symbol c ccc cc ccccccccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess T1 2 Coordinate explanatio 6 eee ee ene Rene enone N N aN n eee eee TI 21 Relative coordinate oo cn derinciniocerinc tiindepinciniocerins tind aaa AAA EAA aa Fa 22 PROS lite Coordina essorer a a T T 78 T Oaa a E E EE E E I EE EEE TE E eee 78 3 1 G92 reference point SCtUP e
11. CH MFI mT ADT HC4200 4300 Flame Plasma Controller Now Path PRGN 0254 080i 3836 6110 11024A 1 CENTER i1 CIRCLE CUOWU LP bo a I J Oo gt Pj i al om p ee Picture 3 1 2 File loading interfaceAfter entering into the above interface press Ff or F to select the processing file and press F2 or ENTER to select and then enter the processing code editing interface For file edition see 3 2 Editing processing file 2 INS key Enable the help system of the current interface 3 1 2 1Copy In file loading interface as Picture 3 1 2 you can press F5 Copy to copy the current selected single processing file in controller to the USB disk or press F6 Copy All to copy all processing files of controller to the USB disk Note When copying all files 1f you need to quit for some reasons you can just press and hold the CANCEL key to exit the interface as Picture 3 1 2 r Path SPRG Picture 3 1 2 1 File copy function 46 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 3 1 2 2 Delete In processing file loading interface you can choose to delete files in system catalog When deleting the processing file the system will ask whether to delete you can press ENTER to delete or ESC not to delete Now Path PRES CE 503518 CIRCLE 60 CUDHU Picture 3 1 2 2 Delete interface 3 1 3 USB disk In interface as Picture 3 1 press F3 to enable the USB disk connec
12. Figure F4 Process F1 Rotate F4 Rotate and then input the rotation parameter to finish the figure rotation 19 Calibration If rotation angle is uncertain when calibrating the steel plate we can get a correct rotation angle by calibration function First a reference axis is required around which the figure is rotated at a certain angle when 23 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller calibrating To select the reference axis press F1 Auto in main interface F4 Figure F4 Process F1 Rotate F5 Calibrate and a dialogue box will show up for selecting the reference axis HC4200 can only take X as the reference axis Picture 2 19 1 Selection of calibration reference reference axis X the offset angle of steel plate is the angle formed by X axis of steel plate and the X axis of reference coordinate reference axis Y the offset angle of steel plate is the angle formed by Y axis of steel plate and the Y axis of reference coordinate Press X X Y Y to select the parameter item and then press ENTER to start moving the cutting gun and calculating the angle 0000 00 0000 000 0000 O00 Picture 2 19 2 Calculation of calibration angle The following calibration takes X axis as the reference axis The principle of calibration taking X axis as reference axis is as follows 24 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller
13. Flame Plasma Controller Picture 6 4 2 System Files Backup Interface Picture 6 4 3 Backup of system files is finished After the backup press Beall or EA to exit Picture 6 4 4 Interface of restoring system files 69 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Picture 6 4 5 System files are restored 6 5 Upgrade via PC In main interface press F6 and then F5 to connect the computer for the communication Picture 6 5 1 Connecting to PC Connect one end of the USB line as the following picture to PC and the other end to controller and then press F5 to connect to the computer Open My Computer and the controller will be displayed as a 256M USB disk on the computer Click Removable USB disk and then copy the software of the latest version to folder ADT to cover the previous adtrom bin After that cut the power supply and press and hold ESC key to make contact again and record the latest program to BIOS chip For details see section 6 6 70 ADT E CH MFI 7 lt ADT HC4200 4300 Flame Plasma Controller f Picture 6 5 1 1 USB connecting line 6 6 Recording program When you have copied the latest application software to controller you need to save the software to the controller BIOS so that the controller can operate the software To do this you should cut the controller power supply first press and hold ESC key when the controller is restarted The interfa
14. Highlight the w h p p po white on black See Picture 2 2 39 JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller 18A 19 eon x h p p po race track w rect rect ato B2A R3 w hole rect w peak rect Ww co p rect LAGo 2d i PEG oar shape circle flange Picture 2 2 Press ENTER to enter the library setup interface See Picture 2 3 e oar L LG m S i L L 900 Am 00005 000 It L 7 el 00010 Ooo 00010 00 00010 000 Picture 2 3 This figure can be regarded as consisting of half rectangle an isosceles trapezoid a section of circular arc and a circle Users can get different processing figure by setting different parameters The radius of the circular hole can be set as zero if the hole is not demanded If needed the height of the bottom rectangle can also be set as zero The radius of the top circle and the height to the center of the circular hole should be larger than the radius of the circular hole Press F4 to save the setup if there is no mistake and save the set processing file in the drive This processing file can be used directly in the auto interface If you press F5 ESC the system exits the setup without any change There are some restrictions for the figure library setup The radius of the circular hole should not be larger than the radius of the circular arc and the height from the center of circular hole to the base line of the trapezoid The length
15. Once the breakpoint is found press Start and the system will continue the processing from the breakpoint It is the same for the plasma function 1 3 Basic operations 1 I O Flame Before processing you can also select the strong electricity key manually to control the ignition acetylene preheating oxygen cutting oxygen and cutting gun rising falling stop Note when you press the ignition key if the acetylene is not opened it will open the acetylene valve before switching on the ignition switch and then switch off the ignition switch after an ignition delay see Parameter Control Ignition Delay Press Perforating and it will perform preheating perforating see M07 Fixed Cycle of Preheating Perforating in section 4 of Chapter III Pressing Main switch 1s to close all IO outputs Plasma You can use the arcing switch Cutting Oxygen switch of flame cutting to control the arcing before processing and the system gives an arcing signal to the height adjusting system If there is no height adjusting system the system will open the arcing switch press Perforate to starting arcing and perforating See M07 arcing amp perforating cycle in point 4 section 3 press Shut down to shut all the output 2 Ft and F allows you to increase or decrease the moving speed rate In standby mode you can press and hold this key to increase or decrease the speed continuously If in the process each press would increase or decrease the
16. are configuration files of other languages required by customers When selecting the language in system parameter setting interface if there is no relevant language file in ADT folder or if the file is blank the controller will consider the language as Chinese Translation specification of the language configuration file 75 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller 1 Make a copy of this file and open it with the Notepad 2 In case of similar Chinese with two Bytes a word please name it as config2 ini In case of similar English with one Byte a letter please name it as config3 INI 3 Translate the content behind in new file to Chinese while other contents do not change 4 For any question please compare the English configuration file of config with the Chinese one in folder ADT Note 1 Character acting as the ending mark of configuration value can be followed by remark mt 2 It is not allowed to have sign in remark and the value of configuration parameter 3 It is not allowed to change the sequence of parameter in every interface and do not use 4 To add new parameter please add at the end of the interface 5 When translating due to the small controller screen the number of character should be strictly controlled for the parameters 6 The content in should not be translated 7 If it is blank behind the equal sign it is to reserve a space for the previous line which means
17. as setting cutting speed and exit to the main interface In main interface press F1 Auto F2 Manual to enter the manual interface 2 7 Manual interface Actual Manual Speed HSpeed x Speed Rate Note Speed rate can be adjusted by pressing Ft and F on the panel or just the F key 8 Control of Turning Quality During the flame cutting and plasma cutting there is a process of acceleration and deceleration when turning Whether the acceleration or the deceleration is properly set or not it directly influences the cutting quality of the turning Especially when it is flame cutting the fast speed of turning may easily cause flameout or halfway cutting and if the turning speed is too slow it may easily burn the turning to be circular arc shape The system acceleration and deceleration are set as follows Press F4 Para in main menu interface and press F2 Speed then set the speed in StrSpeed and AddSpeed See picture below Detailed definitions 14 JAD TE CH MPI yt ADT HC4200 4300 Flame Plasma Controller are as follows a YO2OHO 66 OG ur u 1 X10000 00 T 10000 00 CutSpeed X02000 00 102000 00 2 8 Speed settings 1 StrSpeed Start up speed Track Move a speed of starting up For example if the StrSpeed is set to be 300 the system speed is 0 3m at the just beginning The value of start up speed is determined by the processing speed The following list shows th
18. cycle times Loop 80 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller G80 End mark of loop For example 0000 G92 X100 Y100 0001 G22 L10000 Cycle starts 0002 G00 X50 Y50 0003 G01 X80 Y80 0004 G80 Cycle ends 0005 M02 3 9 G81 workpiece counting This instruction is used by the system to count the total workpiece automatically Format G81 For example 0000 G92 X0 YO 0001 G22 L3 Cycle starts 0002 G01 X50 Y50 0003 G81 Counting 0004 G80 Cycle ends 0005 M02 3 10 G91 G90 relative absolute coordinate programming In G91 default it 1s relative coordinate while in G90 it is absolute coordinate Format G91 G01 X100 3 11 G41 G42 G40 Set the cutting gap compensation It is usually set before perforating and cutting of steel plate and cancelled in M08 instruction Programming format G41 Left compensation G42 Right compensation G40 Cancel compensation 4 Common M instructions 1 Common M instructions 81 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Users only need to know the functions of M07 M08 and M02 instructions M07 refers to fixed cycle of preheating and perforating When the track is processed and come to perform M08 the system will close all related valves In the end perform M02 to finish the processing Detailed functions of codes are as follows 1 M07 Fixed cycle of preheating and perforating operating sequence is as follows Flame 1 Op
19. fine adjustment you can press X or X to select the next line number AllNum 8193 row 0000 Picture 2 15 2 Input line number 16 Array When you need to cut a single figure on big steel plate for several times you can use the array function to realize the simple array of this repeated figure In main menu interface press F1 Auto F4 Grap F4 Pro Picture 2 16 1 before arraying Processing interface 20 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller In above interface press F5 Arr to enter the array parameter setting interface AGHL AGH Picture 2 16 2 Array parameter settings Press the number key to input parameter values Press Y or Y to move the cursor to the direction requiring array select the direction and press ENTER then you can select array gird or stagger Arrayline The lines you want to array Atrayrow The Roes you want to array XSpace The distance of X direstion between two graph after array YSpace Y direction after array PlatesL Height of Steel plate Platesh Height of Steel plate The default XSpace value and YSpace Value is 2mm After you finished as above parameter Press enter you will see reminding of select Press X or Y for select vertical arroy or circle interlace arroy Then press enter AOL AGOGO Picture 2 16 3 processing direction selection when arraying In the Direct Select process grap
20. origin coordinate and backlash 0000 000 x 0000 000 7 0000 600 Origin 0000 000 T 0000 000 aa m o P a w an m DF n oh me re T h m Li oh mhe me he mhe AGara 0000 600 Y 0000 000 u r r r E r r O U Picture 4 3Adjusting parameter settings 55 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 4 3 1 Adjustment settings Limit Positive limit of system when the current position is larger than this value the system will stop automatically Limit Negative limit of system when the current position is smaller than this value the system will stop automatically T Reccleara Y Gap compensation when Y axis is reversing mm Table 4 3 1 4 4 Control Ctrl In system parameter setting interface as Picture 4 press F4 and the interface will become as the following picture when you can set the X Y motor moving speed preheating and cutting gun rising falling time during the auto processing NO 00 J0 00 OG 00000 00 e e wy Tell ee OOOO OG HOO OOO oe Lr oe ur Picture 4 4 1 Flame 56 AIDTECHMAT LLI i L To ee oe ib Ga Ua rm nT om Ill bod boo Ld b al a J x I ADT HC4200 4300 Flame Plasma Controller HHO 00 FL OFL FL FL FL relay 00000 00 000 000 SOHO OG ad GOOG OG roSoecd 000 Picture 4 4 2 Plasma Explanation CutHoleOutside Whether to enable the edge perforating prompt
21. point setup If you exit the automatic processing interface press F1 Auto to enter and want to return next time you need to resume to the current stop coordinate This can be made by pressing Pause during the automatic processing and pressing F6 Spot then the system will automatically save the current processing point where the cutting nozzle is located as a break point This point is saved forever no matter it 1s power off or on The coordinate will be the saved break point coordinate when you enter the Auto interface next time as long as the current program has not changed If you restart the device after the power off you just have to press F6 Spot in the Auto interface to restore the break point and press the Start key to resume processing 12 Change of cutting gun nozzle If cutting gun nozzle is damaged during the processing please follow the following steps to change it O In main menu Press F1 Auto Press Stop key Press the corresponding X X Y and Y keys to move the cutting gun to a proper place for changing the nozzle Press START gt select the relevant item in the popped up dialogue box as Picture 2 12 Press ENTER the coordinate 17 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller will be moved to the current break point automatically and proceed the processing of selected item Sped Fxiee 0z000 Prog TURUZ5 90071
22. speed by 1 3 Pgup St and Pgdn S are composite keys Press Pgup Sf or Pgdn S key the cutting gun will move upward or downward until it is released It is to page up or down when editing 4 F key allows you to switch the speed ratio swiftly Press F key if the ratio is between 38 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 50 100 the speed ratio will be switched to 5 and if the ratio is between 1 50 when you press F the speed ratio will be switched to 80 5 Figure interface operation You can press the number key to enlarge the figure 0 resume the figure to original state 1 Zoom inx1 2 zoom inx2 and so on For example if you press 2 the figure is enlarged lt 2 and press 0 to resume to the original size if you press 2 for twice successively the figure is enlarged at 2 2 4 times and so on 6 INS key is to enable the Help of the current interface 2 Figure library 2 1 Operations Press F2 in the system main interface to enter the figure library as Picture 2 1 There are 33 figures available in the library You can press Y Y X and X to select the figure or press pgup pgdn to turn the page to select When you have selected a figure you can press ENTER to enter the figure library setup co hold b L shape pla F i a s m A hr c re triangle tria w arc ne side po Picture 2 1 Take Convex polygon with hole for example
23. track 30 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller and the size of running steel plate are correct Auto gt Y testing plate function System will run automation an idling process picture of min rectangle figure Travel and TEST speed is the maximum manual speed and is not controlled by the speed percentage 1 2 2 Manual In main menu F1 Auto F2 Manual to enter the manual interface 7 ge gie gT we u r Po or S oh rh 490000 Oot wo u u Lr Lr 490000 060 sgth 00100 gt peed 100 06000 Frog TURUZS rh h h i 4H0000 Hh 490000 O00 HOO Wye U u u u Lr u u Lr Picture 3 1 2 2 Manual interface in plasma mode 1 2 2 1 Inching In manual interface as Picture 3 1 2 2 press F1 Point and the above interface will show up when the Inching is highlighted with an input prompt Input L value at the bottom of the screen Press the number keys to input the length of inching unit in mm Then you can press X X Y 31 mw MIDTE CH MPI 7 ADT HC4200 4300 Flame Plasma Controller or Y to allow the motor to run the input length relatively for each time It s the same for the plasma function Picture is omitted 7 60000 600 400000 600 U u u ur Lr Er r ur a a a m e a _ gth 00100 00100 600 Picture 3 1 2 2 1 Inching setting interface If Inching is not highlighted it is default tha
24. z TN16 IN a TNL ING Ti THis INS Ti INIS 24 4907 249 E GND GHD Arc voltage signal detection AVT Original positioning signal detection ORI Z Axis 2 INI negative limit under Flame step torch height control Manual Auto switching For backup invalid for the moment 3 IN2 HAD Z Axis negative limit under Flame step torch height control External pause key PAU 6 ins is Yoo ie omelets o f ieme O 89 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller External start key STA Ce re ec Co Ss iea Ca fws ee a on mia cami Connection mode of input signal Optical coupler input DICOM is connected to the positive end of internal power supply and the input signal is connected to the relevant terminal 90 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 2 2 3 Output control interface 25 core socket Female OTTO OUTS OUT L 3 OUTS OTe F OUT 10 OUTS E OUT L1 OUTS E OUT iz OUTS 7 OUT 15 OUTS 5 OUT 14 OUT F OUTS DAOUT1 T DAUTI D AoT 11 D AoT DACOM TD 24 24 E GND GHNE OUTO Acetylene valve control M10 Open M11 Closed e outs etn cision coo OUT7 Backup turning speed rate control M38 Open M39 Closed E a 14 OUT8 Cutting Oxygen Plasma arcing control M12 Open M13 Closed 9 JAD TE CH RA yt ADT HC4200 4300 Flame Plasma Controller OUT9 Cutting gun falling control M16 Open M17 Closed OUT10 B
25. 06 Y 50 0007 X 50 0008 G40 0009 M08 0010 G28 0011 M02 108 AIDTECHMAT 4 Quincunx ADT HC4200 4300 Flame Plasma Controller Relative coordinate programming 0000 0001 0002 0003 0004 0005 0006 0007 0008 G92 X0 YO G21 G41 M07 G00 X75 Y75 G02 Y100 IO J50 X100 I50 JO Y 100 I0 J 50 X 100 I 50 JO 0009 G40 0010 0011 0012 M08 G28 M02 109 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 5 Four figures Relative coordinate programming 0000 G92X0Y0 0001 G21 0002 G22 LI 0003 G41 0004 M07 0005 GO X50 0006 G1 Y200 0007 X200 0008 Y 200 0009 X 200 0010 M08 0011 G00 Y400 0012 M07 0013 G1 Y50 0014 G2 X50 Y50 I50 JO 0015 G1 X100 0016 G2 X50 Y 50 I0 J 50 0017 G1 Y 100 110 AIDTECHMAT 0018 0019 0020 0021 0022 0023 0024 0025 0026 0027 0028 0029 0030 0031 0032 0033 0034 0035 G2 X 50 Y 50 I 50 JO G1 X 100 G2 X 50 Y50 I0 J50 Gl Y50 M08 G00 X400 Y50 M07 G2 X100 YO I50 JO Y 100 I0 J 50 X 100 I 50 JO Y100 I0 J50 G00 X 50 Y 350 G2 X0 YO I100 JO M08 G28 G81 G80 M02 111 ADT HC4200 4300 Flame Plasma Controller JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Annex III G Instruction Quick Reference Ce as ienaa O Pe eroamen i ee O e ommen Cycle ends should be used combining G22 o o eme
26. 4000 2 Ifservomotor is used the required value can be achieved by adjusting the electric gear ratio of driver 99 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller 3 However though the impulse equivalent value is adjusted as precise as 0 001000 the processing speed of the system will be slowed down Therefore too small an impulse equivalent value is not recommended 4 2 Current adjustment of driver Please adjust the current following the driver instructions of different factories If you use equipped stepping driver Q2BYG404MA 56B YGH630C of ADTECH please adjust the current of driver to be 1 2 times of motor current 4 3 Test method of impulse equivalent Please see Chapter II Quick Start 1 Parameter Settings 1 5 Precision Settings Page 18 in this user manual 4 4 Anti interference measures Follow the following steps to carry out the anti interference measures 1 PE input port Ground terminal of NCS 24V power supply should be connected to the ground Connect the ground wire of the shell 100 JAD TE CH MFI FE ADT HC4200 4300 Flame Plasma Controller 2 A magnetic loop should be used in the input line of NCS 24V power supply As shown below Picture 5 5 4 Note Do not circle the PE port Ground wire inside the magnetic loop 3 A magnetic loop should be used in the end of the X and Y signal output lines as shown below 101 iD TE CH RAFI TA ADT HC4200 4300 Flame Plasma C
27. A E AT 22 RO Oean A E E E E E E I E 23 EREE E E i PEA I AE A esas ean E N ATE EAEE E E A E AE 23 20 ToL r E E E E E A eee ee 27 Chapter III Operations and Detalls 00 cece cc ccc cc sssssseececeeeecaaeeeeeeeeceseeesaaaeeeeeeeeees 28 We UG EO N EEEE N EE E EA E A E A N N T ENT cena NEON E E A E E E 28 kt Details Of PEO PAMA TUNING eenaa a TT 29 1 2 Details of submenu in auto MALCTI ACE sssrinin EEEE 30 Me Te AS BO el ONS senp EE EEE EE E EA E 38 PA AO T a AE E E E E E E E A A 39 PARO i E e e E A E A ee ee A E E A E A E I T A 39 Pe S E E a E eset E A A A E A A E 41 2 3 Edge sharing CUL c00 000000esescscnsneneaanencscncnenenenanencecncncnenenanencsencnenenenanencsencnenenenanentensenoecensenss 42 Oi Te GOI EEEE AE EEEE EEE AEE A E E EE AET 42 io TUK Ata Ot or SUD MAM NU eeaeee E E EE TEET TAO 43 L Ee UMN VEO CE 6 6 a E a a E E E E ee E A E 49 SSBC Oper ONS eoni E fe ttecs seid blo eile bsiecind estcaee este 52 PW AU ANC UCR a E E E nace hanjoneioec 4a anata aiadassinaiemeqinenpacsiaq ahecsblinaiemevenccsme uate queq desu eaahmens 52 CUS SN recep E A E oe tse ae ae eae ae cect glo E ieee vedere E O E A TE 52 Oh IM gece estes AO NA csc occa neces a go E AA E nigga ee eet 54 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller AoA E E IU e E EE EE E E 55 EE O a D E E E E E A E T E EE E E A N E A S 56 ee a a E TE E TE E TE E TE EA TE E A 58 AEE N PEE AA EEEO AEE AE A A EA AEE 59 MO UI SIS TAS area E
28. Back cover XS6 digital output C XS3 motor oeme oe oat ars XS5 digital input S8 24V0C IH USB TXY serial PE communication port 2 2 Specifications Digital input Channel 32 all photovoltaic isolation Input voltage 12 24V DC High level gt 4 5V Low level lt 1 0V 85 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Isolation voltage 2500V DC Counting input Channel Main axis ABZ phase coding input all photovoltaic isolation Maximum counting frequency 2MHz Input voltage 5 24V DC High level gt 1 5V Low level lt 1 0V Isolation voltage 2500V DC Pulse output Channel 3 pulses 3 directions all photovoltaic isolation Maximum pulse frequency 2MHz Output type 5V differential output Output mode Pulse Direction or Pulse Pulse Digital output Output channel 16 channels all photovoltaic isolation Output type NPN open collector output 12 24VDC maximum current can reach 100mA RS 232 baud rate bps 1200 2400 4800 9600 19200 38400 57600 115200 2 3 Electrical connection 2 2 1 Motor control interface 15 core socket Male 86 JAD TE CH MPI Hy ADT HC4200 4300 Flame Plasma Controller XDR APU o ame Reese 7 PU COM Internal 5V positive not allowed to connect the external power supply for driver with single end input 15 5V Internal 5V negative not allowed to connect the external power supply 5V Internal 5V negative not allowed to c
29. Cycle M73 48 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Plasma A With height adjusting system O Enable M22 Arcing M12 Waiting for arc voltage detection signal INO After arcing the height adjusting control starts performing initial location With initial location function perforating and perforating delay automatically and gives a signal of successful arc voltage detection to the controller B Without height adjusting system O Arcing arcing delay M12 Perforating perforating delay Start the following actions Users can define the functions of M07 as required 2 F2 is used to define the M08 instruction The system default M08 instruction for closing cutting oxygen is as follows Flame Cutting oxygen off M13 Cutting gun rising Fixed Cycle M70 Plasma Close striking arc M13 Close the height adjusting control M23 Users can define M08 to M80 close all output according to their actual demand All valves will be closed when performing M08 to save gas 3 F3 Clear the data of current line 4 F4 Add a new line below the current line 5 F5 Delete the current line 6 F6 Save the content 7 INS Open the help system of the current interface Note After you have defined M07 and MOS instructions you should set F1 Configuration in F4 Parameter as user defined otherwise the instructions would not be effective 3 2 Editing processing file As sh
30. D TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller Use Y or Y to move the cursor to E Starting mode and press ENTER if the highlight area is not Normal start you should move it to Normal start and then press ENTER 6 7 Upgrade in BIOS interface via PC Decompress the compressed files of client programs in computer Connect one end of the connecting wire to computer and the other end to control system First cut the power supply of controller and then press and hold the ESC key on panel to connect the power supply the interface will ask you to input the password as follows Please Input Password Press Cancellto exit 6 6 4 Password entry interface to BIOS interface Input correct password to enter the following interface Refer to supplier for the password Adtech HCSe _ et the systeme aoe Otnitnunicationg BIOSe 2 Format U Diske 4 Format YAFFS Diske CHECK oTART UP Z256MIB FLAS He PoUp PeDn Main menu ESC Exite t Submenu Enter Enter menue CNC4320 BIOS Vera 10 aUf 04 15 6 6 5 Enter USB disk interface in BIOS Use Tf or to move the cursor to C U disk and press ENTER then move the cursor to 1 73 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Communication Connecting with the same method and press ENTER Return back to the computer and find the system which is displayed as a disk drive in form of USB disk o
31. E E EEE E EEE EEEE 9 ChHT OUE 02 erect eee en ee eter See ee Sear eet eer ee eet eee nee eee 10 PPCM 1d OPN AO e a A A E E E 10 RE O TACO C1 e a E ES E ES EE A S 11 S E i E E TNE T E E T E T A SA AA E 11 A AOD Yi 1 E I E A A E A E N A OE A A ee 11 5 Calling in processing file ccccccccccceeecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeeeeess 12 6 Adjustment of cutting speed Adju oo cccccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 13 TeAd siment OL Manual SP CEO ceccescrenaccdcndenccnccdetcesendencicnccdedaictetdsbaicackdusied cetendicaccdetciedcdancinaccdencedamdencienccdenciencte 14 5 OM Tamme Onal eE E E ETIE E O E EET 14 9 Adjustment of preheating time in flame cutting ACJU 2 2 ccc cccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 16 10 Power Fail re Treatment en dasesticticesrinaierancnaardasindinkadstiadeeiotliuiheisind E aE E Ee eE Aei EE ERE 17 MeD ak D Se e T T 17 l2 Cine ea a OE E T T 17 13 Displacement perforating nnooonoonnnennnnoeesoseennnsrrrerrrrrerrrrrrrrrrrrrrrrrrrrerrrrrrrrrrrrrrrrrrrrrrrrrrreeeeeeereeeeeeereen 18 14 Movement of work PIC C6 iciccs nccciccdnctonceancesiccsdnotencaencestcadnedunceencesteadnatuncsencesheadsnbunctencesicadsetuncsentesteadnceoneas 19 ID PTS A Ones e O S AA AE EE 19 KEE S AY ee E E E EN E ee E E E TI E E E A A E OT E E T E T teehee 20 Md AY UIE EEA T ETE E EET EE E ETS A EEE EN ETEEN TE A E
32. ES ERNE 86 2 Connec on mode Ol MOO asea E E E OE OE 94 3 1 Connection of Dillerential Driver sesnsree a 94 3 2 Connection Of common anode driver cceeccccccccceceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeess 98 3 3 Connection of Panasonic servo Motor ceccccccccsseeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeess 99 4 Key Points for Installation amp Vest ssasacocscnccetccsdeaceccoccebecndeacoedtncaebeactencocdbucaebeacnencoedbucaebeaonenemebudenebeaetencoencs 99 4 1 NCS s Requirement on Impulse Equivalent Value ccccccssssssssssssssessesseseeseseeeeeesssssssseesgaas 99 6 JAD TE CH MPI Hy ADT HC4200 4300 Flame Plasma Controller 42 Current adjustment of driver aoestct ca cacapaacatsh osia r nore enew ered Ea aa AE as EAE arIa 100 4 3 lest meth d of impulseeguivalent s sissies EEE 100 4 4 Anti interference MeaSULeS cccccscccccccceceesssssssssssnnnssseeeecceeeeeesssesesssseesaseeeeeeeeeesessseeeusssnnaaeees 100 Chapter VI Tr Om les WO OUI ooo scccese ess oneasedasaeviedsanes veadendbenstandebedasayeh csanetettaugbentsantaandeiees 102 Is Why the U disk cannot Deread casei esces suececessetaaeenssnsasbenvediedecatiadaearededesctidedseacesadesatindedenciateleed EErEE 102 2 Why there is an error in the Cutting ccc ccccccsseceeceeeeceeeeeeeeeeeeeeeeeeeeeeeaeeeeeeeeeeeeeeseeeeeeeseeseeseeseeeeess 102 3 Why the cutting quality of the turning is POOL ccc cec
33. M11 Closed 2 M12 M13 switch of cutting oxygen valve M12 Open M13 Closed 8 M14 M15 switch for controlling the rise of cutting gun M14 Open M15 Closed 4 M20 M21 ignition switch M20 Open M21 Closed M24 M25 switch of preheating oxygen valve M24 Open M25 Closed MS52 ignition fixed cycle controlled by time in Control interface M70 fixed cycle of cutting gun rising controlled by time in Control interface M71 fixed cycle of cutting gun falling controlled by time in Control interface Q M72 fixed cycle of perforating cutting gun rising controlled by time in Control interface QM73 fixed cycle of perforating cutting gun falling controlled by time in Control interface M74 fixed cycle of preheating controlled by time in Control interface 12 M80 main switch all output ports are closed if M80 is performed 83 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Chapter V Hardware 1 Overall dimension ES Ka Qo0000 GOC OO See ore IE Go o GOOOL Conn w OOOOD O MADMOOOODD S E T Picture 2 1 Side view 84 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 303 0 p o XS6 digital output co XS3 motor hh o ee T eI XS5 digital input TSE 24 1C IK USB XS9 serial FE communication port 9 O Picture 2 1 Rear view Note the above length is unit in mm 2 System input output interface 2 1
34. NZHEN CNC TECHNOLOGY CO LTD however it is not guaranteed that the user manual has no any mistake or error 2 ADTECH SHENZHEN CNC TECHNOLOGY CO LTD commits itself to improving the product functions and the service quality consistently Therefore the company reserves the right of changing any products as described any software program and the content of the user manual without prior notice JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Safety Notice Read this safety notice before operating I Notice 1 Notice on safety Original copy of safety notice should be dispensed to every operator Do not open the controller cover without permission otherwise it would be out of the range of guarantee Cut off the power supply in case the machine is not used for a long time Pay attention not to drop any dust or iron powder into the controller Do not pour any liquid into the controller Handle with care and do not cause any damage Abide by the accident prevention provision and regulations Abide by the accident prevention provision and regulations on Oxygen cutting Wear the mask when performing the plasma arc cutting for the plasma arc will generate UV b radiation 2 Notice on correct application Our control system is capable of anti interfering but it is still required that your plasma power supply have shielding function and the plasma controller have good grounding Otherwise it will bring ser
35. O G00 X55 Y55 G03 I35 M02 eCurrent position of cutting gun oExpected position of cutting gun Explanation I and J are the increment of center at X and Y axis direction relative to the origin When you are writing processing files if you want to write a circle with a diameter of 100MM to make it simple you can enter I50 directly If the circle diameter is 150MM you can just enter I75 3 6 G04 Pause Delay instruction This instruction is used to set the time delay When the program performs this instruction it will delay the stated time The time unit is in second Format G04 Ln For example G04 L3 6 3 6s delay If G04 does not have Ln behind the system will delay without time limit once G04 is performed until you press Start key 3 7 G26 G27 G28 Back to reference point This instruction allows the cutting torch to return to reference point automatically It runs at travel speed the maximum manual speed which is not controlled by the percentage Format G26 X axis back to reference point G27 Y axis back to reference point G28 X and Y axes back to reference point at the same time For example G28 X and Y axes back to reference point at the same time equal to run GOO 3 8 G22 G80 cycle processing This instruction can be used to perform cycle processing G22 is the beginning of loop and cycle time L is appointed G80 is the end mark of loop G22 and the nearest G80 below form a loop Format G22 Ln L specifies the
36. Picture 1 Picture 2 1 In Picture 1 the large frame Real line is the steel plate the small frame Dashed line is the figure to be cut and point A is the start point of the cutting gun If it is cut according to Picture 1 the figure outside may not be cut and if it is cut when the start point is moved to the middle of the steel plate as Picture 2 obviously it will waste the steel plate 2 At this point without moving the steel plate you just have to figure out the slope angle of the plate and incline the figure to be processed at the corresponding angle before cutting effectively Way of calibrating the steel plate Original position Position after the move 1 As above picture point A is the start point of cutting gun You can figure out the slope angle of the steel plate by moving the cutting gun to any point of its base line Press X Y or Y 2 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller X then press ENTER to confirm 2 Then the figure displayed on the controller will be rotated at a certain degree The position of figure to be processed and the steel plate is shown as follows 3 If the steel plate is inclined as follows then the calibration method is as below Original position Be Position after the move Press X Y or Y X then press ENTER to confirm The position of figure to be processed and the steel plate is shown as follows
37. T A A SA TE E E 106 Das NN e E EAE A E EE EET E TE E E E EA O N E 107 Oe MAIN ete cece ie E T E E E E A es mene E E T A A E 108 AO E A E E eee neon 109 Tour IUTE serer nn E E EE E EE E EE EE EE E Ea aaa 110 Annex III G Instruction Quick Reference 0 00 cece cc ceccccceeeccceeescceesesseeeesseeeeeeens 112 Annex IV M Instruction Quick Reference 000 ccc ceccccceseccceeeesseeeesseeeessseeeeeees 113 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Chapter I Introduction 1 Function introduction HC4200 HC4300 is a new generation of high performance flame plasma controller developed by ADTECH The control circuit adopts the ARM7 high speed microprocessor large scale custom tailor IC chip and multi layer PCB and the display adopts 5 7 blue display screen Surface mount devices are used throughout the entire process The controller is developed basing on powerful R amp D capacity of ADTECH for many years and the software integrates advantages of factories from home and abroad The hardware of this controller is highly stable in operation and the software is perfect in performance making it a trusted and highly cost efficient flame plasma controller 2 Features 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 Adopt 32 bit high performance CPU and super large programmable FPGA real time multi task control technology and hardwar
38. ackup M18 Open M19 Closed Preheating oxygen valve control M24 Open M25 Closed Backup preheating oxygen control M26 Open M27 Closed 19 Backup Oxygen arcing cutting control M32 Open M33 Closed 25 OUT14 Backup cutting gun falling control M36 Open M37 Closed C C GND Internal 24V of controller do not connect any circuit OV Connection mode of output signal The output is the open collector output if the external load 1s inductive load such as relay a freewheeling diode should be connected as the following picture shows VOC O DC EXTCOM OR DOUTnGND EXTCOM is connected to the negative end of internal power supply and the output signal is connected to the relevant terminal It is suggested that the supply voltage be lt 24V it is better not to exceed 30V Positive and negative poles should not be connected reversely and the load should not be in short circuit otherwise it may cause unexpected damage 92 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller 2 2 4 Serial port communication interface 9 core socket Male XS9 a a E a Connection mode of communication signal RS 232 communication mode Note IN20 panel Stop IN21 panel Start IN22 Null IN23 Null 93 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 2 2 5 Wiring of SX8 power supply A4AYDC 2 2 6 SX11 standard USB device interface 3 Connection mode of moto
39. ameter according to the actual demand 0004 G01 X75 Y75 perforating and wire bonding 0005 G02 130 J30 Clockwise circle processing 0006 M08 Cutting oxygen valve closed 0007 GOO X 75 Y 75 travel to the origin at the highest manual speed 0007 G81 Counting instruction it counts once for each loop automatically 0009 G40 Compensation ends 0010 G28 Back to reference point 0011 G80 cycle ends 0012 M02 processing ends 106 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller 2 Square 560 100 Relative coordinates programming and explanation of graph codes 0000 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 G92 X0 YO G41 Left compensation M07 Perforating G01 X50 Y50 Perforation and wire bonding Y50 the first side if the above instruction is G01 this GO1 as well as XO of this instruction cannot omitted for the convenience of editing codes manually X50 the second side Y 50 the third side X 50 the four side M08 close the cutting oxygen G40 Finish the compensation G28 ravel to the origin at the highest manual speed M02 processing ends 107 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller 3 Triangle 50 100 Relative coordinate programming 0000 G92 X0 YO 0001 G21 0002 G41 0003 M07 0004 G01 X50 Y50 0005 X50 Y50 00
40. an OOO Ce on aaa 112 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Annex IV M Instruction Quick Reference a as mihercning tesa MORO MC Ps ponas onstaan osc o mooo ignition fixed cycle controlled by time in Control interface fixed cycle of cutting gun rising controlled by time in Control interface fixed cycle of cutting gun falling controlled by time in Control interface fixed cycle of perforating cutting gun rising controlled by time in Control interface fixed cycle of perforating cutting gun falling controlled by time in Control interface fixed cycle of preheating controlled by time in Control interface 113
41. arranty is not applied to the following conditions m The label of serial number is torn down m Any damage caused by personal factors m Any damage caused by natural disasters E Disassembly modification or repair without permission III Maintenance 1 Notice for maintenance and inspection Cut off the power supply of major loop before maintaining or repairing the controller E To prevent the accident the operator should confirm the power supply is cut off 2 Inspection item and period Under the general operating conditions Daily average 30 C load rate 80 operating ratio 12 hours per day carry out the following items to do the route and periodical inspections Check whether the ambient temperature dust and foreign Route inspection Daily matters exceed the criteria Check whether there is abnormal vibration or sound eee Check whether the firm parts are loosened Periodical inspection Half year Check whether the terminal board is damaged JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Content MAG UL ORAL MM a sso secs ce gna E A cease E EES 2 SALY IN OGIO oscars vce sec E E oeana ences E E EE 3 Chapter L Introduction acca ssaasietetsncutrcde a bade Ra aiaa 8 l Funcion 1MUFOGUCTION 5 ss5scsssqsacncncpsnsdsecgsdeasonposeiunchshediannadcennntodvacqedawseantvanaesessssaausenebisendeneicesteieaencpeaanio gees 8 PA CAVING EE EE E E ENE E E TE E E E E 8 Dc OMG ALON EMV INA IN arty aces ceentn E EEEE E E E
42. ce will ask you to input the password as follows Please Input Password Press Cancellto exit 6 6 1 Password entry interface for entering the BIOS interface Input correct password to enter the following interface Refer to supplier for the password 71 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Adtech HCS aie TEMe BIOS U DISK CHECK ol ARTIP ME FLAS He PoUp Pobn Main menu ESC Exite t 1 Sub menu Enter Enter menue CNC4320 BIOS Ver210 aUf 03 13 6 6 2 Setting interface for entering BIOS interface Use Tf or to move the cursor to B BIOS and press ENTER Then move the cursor to 2 Upgrade PRG with the same method and press ENTER again the system will give a prompt Do you really want to upgrade the program Y N press ENTER to confirm After that the system will prompt the files are found and are refreshing As the upgrade completes the system will prompt Upgrade complete please restart the machine Shut the power supply and restart the controller After the upgrade you should check whether the starting mode is Normal boot as the following picture shows Adtech HESE oie LEM ee ormal boot BIOSe 2 peral boote U DIske 3 Udisk boote CHECK o lARTUP 250MB FLASH PoUp PeDn Main menu ESC Egite t J Sub menu Enter Enter menue CNC4320 BIOS Ver2 10 aUUf 04 15 6 6 3 Starting mode T2 JA
43. ck to origin along the original route Gap compensation and backlash compensation Figure display real time track movement display The stepper motor adopts high subdivision driver with high accuracy and stable running Cutting gun can be adjusted up and down as required Diagnosis function is provided for helping users to solve the machine errors quickly Capable of copying processing files in NCS to USB disk 8 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 22 File name can be displayed in Chinese so that users know clearly the content of files 23 Users can download the latest upgrade via the USB disk for updating the application 24 End users can restore the factory default and system files using the one key backup and restoration function which better protects the system parameters and system files 25 Procedure input has two modes processing file after USB disk transfers CAD and nests and on site compiling G code manually 26 USB and RS232 serial port communication control capable of reading files via USB disk it is convenient for the on site operations 27 Help system makes the operations easier for the primary users 28 Speed range 0 15000MM MIN Distance of travel 99999 999 99999 999 mm 3 Application environment Power supply DC 24V 50 60Hz Power consumption lt 4W Operating temperature 0 C 60 C Storage temperature 20 C 80 C Operating humidity 20 95 Storage h
44. de line and you can then modify the error character line After the modification you can press F2 to test the 50 AIDTECHMAT processing file while the system will pop up the following dialogue box ADT HC4200 4300 Flame Plasma Controller i 31 691 Z G40 1003 GOX194 3778 14 GIX2Z00 747 1764 62 G1IX0TO MOS Picture 3 2 1 2 1 Code re testing interface In the above interface press ENTER to re test from the first line and when you press ESC the system will test beginning from the cursor 3 2 3 Save 0000 HOC HOS 0003 OO OO OO OG g 00 10010 0011 OO14 Gri G91 540 GOX194 3776 14 Enter GIXZ00 74Y 1764 6Z G1x0Y0 M s 3 2 1 3 Saving file When the processing code is entered or the code is tested you should press F3 to save it before exiting the interface otherwise the system cannot memorize the current processing file Press F3 and the system will ask whether to save as other file as Picture 3 2 1 3 If you press CANCEL the system will cover the original file If you press ENTER the system will ask you to input the file name Once you have entered the name press F5 to save the file If there is no need to save the current file you can press Ball or EA to return to the main interface 51 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 3 2 4 New Delete line New line During the editing you can press F4 or ENTER
45. de po Picture 2 3 Figure library interface Operation Press X X Y or Y to move the cursor up down left or right Press St S to page up or down and press ENTER to enter the figure 4 Copying processing files Insert the USB disk with copied processing files into the USB port of control system In main menu press F3 Edit F3 Udsk If it is connected successfully the interface will show the file names of files stored in USB disk as the following picture shows 11 JAD TE CH AA A7 ADT H PP ECR NAGDAAN ADT HC4200 4300 Flame Plasma Controller 00 Flame Plasma Controller peep Now Path usb PRG lt DIR gt lt DIR gt XL INE 1 CNC YLINE 1 CNC TEST CAC QUINCUNX CAC TRIANGLE CNC FOUR CNC CIRCLE CMC SQUARE CMC Picture 2 4 Copying processing files At this time press Y or Y to select the processing files to be copied and press F2 SCpy or ENTER to copy After that a prompt will pop up when you can press any key to return to the main menu interface 5 Calling in processing file In main interface press F3 F2 to enter the interface for calling in files as follows F athi PRG 464 0254 0801 PER Ps 38636 6110 11024A CENTER CIRCLE CUOWU Picture 2 5 File calling interface After entering the above interface press Y or Y to select the processing file and then press F2 or ENTER to confirm and enter the processing c
46. disk F3 Reserved not in use for the moment F4 Restart the control system F5 Connect the computer F6 Main help system INS Enable the help system of current interface 6 2 Restoration Rev In upgrade interface as Picture 6 1 you can press F1 to enter the system parameter restoration storage interface 63 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller Picture 6 2 1 System parameter restoration storage interface In this interface the system asks users to restore or to set factory default To restore press F1 After that the system will give a prompt showing the system is restored as picture 6 2 3 If you press F1 the system will enter the interface prompting the factory default as Picture 6 2 4 otherwise press ESC to return to the previous interface Note If the system parameters have never been saved the parameters will be messed after the restoration In this situation it is not allowed to be restored The operating interface is as Picture 6 2 2 Para is not saved You can t Revert push LESC to return Picture 6 2 2 Parameters cannot be restored 64 ADT HC4200 4300 Flame Plasma Controller Picture 6 2 3 Parameters are restored To save parameters in system parameter restoration storage interface it s required to input the correct password To not to save the parameters you can press ball or eal to exit INnPassward se Picture 6 2 4 Interface of setting facto
47. dle move Y are not available for each figure For part of the figure fixed experience value is used You can press DEL to delete the last digital number of the current parameter and press number key to input the parameter value Press ESC to clear the parameter and press Y and Y to select the setup parameter 2 2 Hole cutting and slicing HOG 00 HHH 000 0000o 000 a a a 00010 0000 Picture 2 5 Slicing 41 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller HHHHE Oe Picture 2 5 Cutting hole Press F1 to enter the slicing mode when slicing the part inside figure frame is the required work piece Press F2 to enter the hole cutting mode when cutting hole the part outside figure frame is the required work piece Leading in for cutting hole is inside the figure and the led in arc for slicing is inside the figure HC4200 is not provided with hole cutting function 2 3 Edge sharing cut 900 000 oi 2 Al HOC a Ra HOI p00 OO LIne HOO Baete 00010 core i HA ee u u a wo u T o Tl T mE T ThT pee Se S ee o rh me oh mh CEI EIE u r ur ur E Wr ur r Picture 2 6 Edge sharing cut When having selected the first rectangle in the figure library and modifying the parameters you can press F6 to set the edge sharing cut To set the settings press Y or Y to select the parameter press the number keys to input the values and press ENTER to finis
48. e if calculated by relative coordinate the coordinate of the points in picture are as 11 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller follows 1 Point A is the origin the coordinate is X0 Y0 2 Point B is X50 Y50 relative to point A 3 Point C is X50 Y50 relative to point B 4 Point D is Y 50 relative to point C 5 Point D returns to point B and the coordinate is X 50 2 2 Absolute coordinate In coordinate system if the coordinate of current point is calculated from the origin it is called absolute coordinate As picture 2 1 if calculated by absolute coordinate the coordinate of the points in picture are as follows 1 Point Ais the origin the coordinate is X0 Y0 2 Point B is X50 Y50 relative to point A 3 Point C is X100 Y100 relative to point A 4 Point D is X100 Y50 relative to point A 5 Point D returns to point B and is X50 Y50 3 G instruction 3 1 G92 reference point setup Set the coordinate of processing origin reference point of program It should be put at the beginning of program Format G92 X0 YO If G92 is not followed with X Y coordinate the current coordinate X Y is taken as the reference point Usually when locating using the machine origin G92 would not have X and Y content 3 2 G21 G20 Metric Imperial setting Set the unit of length for the processing The default is metric system G20 Imperial Unit inch G21 Metric Unit mm Format G21 T
49. e ccccccccccccectteeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 78 3 2 G21 G20 Metric Imperial setting nnnnnnnnnnnnnnnnnnnnerernrerrerrsrerssserererrerrrsserrrrrerrrrrrrrrrrrrrrrrererens 78 SAE OIE CT i AI EES ANT E T E EOE TEETE E 79 eC REE EE a E E E ai E E O O EA A O E E tee 79 D5 41027 GOS Cir CUlar are CUNO ois snot sicediicdtdnsuddwaninsl each ieaheadstinsl each E EE 79 3 6 G04 Pause Delay instruction c0ccaccsicdensnndansichandamesninndansainedswaasinddedeannnsiaeanspantuacandeheanseae4sacavasioetecads 80 3 Fs 4926 4G2 7 28 Back t t ference point ageccceascadecccexandtincnxtanciocenandtiocachaseoceuandtocueeeusasentoasacestsasondadens 80 ore ie E UA om 01 01 och T o E E ene ne ne ee en eee ee 80 3 9 G81 workpiece COUNTING ccccccccccccccceeeee cece eee eeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeEEEEEEEEEEEEEEES 81 3 10 G91 G90 relative absolute coordinate programming cccccccccccccececeeeeeeeeeeeeeeeeeeeeeeeeeeeseeeeeeess 81 Mee AO cndeteatssrse dk decease E E dete tee E E E E EE 81 TAOTO N AS 1 1 OTN aa ace cern cee E en net ean eeetetennneeeeananeeae ees 81 Chape y F110 eS ee ee 84 Wy ta GNC IS 1G a E T E E E E E E E E E E 84 yes We aUL A lich NI E E E E O E E O E E E A EE eased eke 85 PAE L o a EE E NE EA A E O A AE N R 85 2 2 Specification sieren EEEE ENE Er ESEE Er EEr r Er E E Er E E Er Sr EEEE EEEN EEEN 85 23 Llecimical connec ON seeren R EA EE E
50. e cece cece cece cece eee eee ee ee EEE EEEEEEEEEEEEEEEEEEEEEEE EERE 102 4 Why the cutting square is changed to rectangle ccc ceeeceeessessssssssssssssssssssssssssesaeeeeeeeeeseeeeeeeeeeeaaaas 102 5 Why the cutting circle is changed to Clipse sc2ccccsvecsecesveceecsevesveeceveceecesvetveeesvecoeetevedsccasenacelesecadeteasaecers 102 6 Why there is wave shake in the opposite angles when cutting the Circle cece ccccccceeeeeeeeeeeeeeeees 102 7 Why the motor does not work or is similar to death when it is in Auto state oo cccceeeeeeeees 102 8 Why the motor does not work or is similar to death when it is in Manual state eeeeeeee 103 9 The processing code has the Return instructions However why the device does not return to the home position after having finished the Track sascvcccsancravseaectacceanevavecactvavevavatavseacdvaeisaastavdesteesieensnessnsaceonsees 103 10 Why the right angle of the cutting square is not vertical oo cccccccccccceeeeeeeeeeeeeeeeeeeeeeeseeseeeeeeeeess 103 11 Why the anti interference performance of plasma is POOL cccccccccccccccceeeeeseeeeeeeeeeeeeeeeeeseseeeeeeeeeess 103 12 Why one of the solenoid valves cannot work c cc ccccccccccecceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeseseeess 103 Annex IT Illustration of edition and processing cccccecccccccccceceeseeeeeececeeeeaaeeeees 105 WD GINA CIO E A E E EE A TE
51. e interpolation technology realizing a fast and stable operation ARM7 processor technologies achieving quick running speed of program and refreshing speed Reasonable process structure combining with all Optocoupler isolation control and powerful plasma anti interference capacity 256M storage space for processing files satisfying the running and processing of all kinds of complex programs and capable of handling the running of large program easily Capable of controlling 3 stepper servo motors at the same time as well as synchronizing of double axes or developing the function of third axis in accordance with the actual requirements 5 7 blue display screen human friendly operating interface easy to operate and the interface supports display in many languages Support plasma and flame cutting and the system software contains the perfect cutting processes for both kinds of cutting Figure library is provided capable of selecting hole cutting or slicing of figure in figure library as required Figure processing function allows it possible to rotate calibrate or do X Y mirror for the processing figure Provided with array rectangle edge sharing cutting functions Delay preheating and perforating control Plasma arcing detection initial positioning and corner signal control Cutting gun nozzle changing replacement perforating and part moving Breakpoint restoration and power off protection during the processing The track can return ba
52. e performance of plasma is poor Answer Check whether all ground wires are connected well or whether the external power filter 1s isolating the high frequency 12 Why one of the solenoid valves cannot work Answer You can judge whether it is caused by the system damage or relay solenoid valves damage in the following ways 1 Change for a new solenoid valve of the same type to judge whether it is broken or press Ignition in the Auto interface and press Preheat Oxygen Acetylene and Cutting Oxygen to output a signal manually then use a multimeter to test the input end of the solenoid valve to see whether there is voltage signal 2 If there is no voltage signal in the input end of the solenoid valve then open the case and use the same method as above to test the input end of the relay to see whether there is voltage signal and to judge whether it is damaged or not 3 If the relay has no voltage signal that may be the damage of output end of NCS Change for the backup output according to the following steps 4 Open the case and the output port as the following picture 103 MAIDTE CH MFI 7t ADT HC4200 4300 Flame Plasma Controller 5 Find out the corresponding backup output pin according to the following list Cutting Oxygen Arcing Turning speed ratio 6 Weld the default pins of the plug shown in the following picture to the backup pins according to the above corresponding connection 104
53. e processing when the arching switch is started Plasma processing It is a time of continuous arcing in case of failed arcing after the arcing switch has been started Kaai 7 hacia 7 o aa 0 01 sec InitLocaUp time Set the initial location rising time during the plasma 0 01 sec 57 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller po processing o o o Radius of the flame plasma cutting Hole rise delay It is the cutting gun rising time when the plasma is 0 01 sec carrying out the perforating delay operation Height adjusting rate Plasma when processing speed rate is decreased to this value height adjusting signal is closed and when it is increased to this value the height adjusting signal is opened Plasma the critical value of circular arc radius when setting the processing circular arc When the radius of processing circular arc is smaller than this value the speed will be slowed down Corner Drop speed Plasma when setting processing circular arc and when the radius is smaller than that of corner circular arc the speed will be decreased to this rate Speed F Processing speed rate x Corner fall speed Table 4 4 4 5 Accuracy Prec In system parameter setting interface press F5 and the interface will become as the following picture you can then set how far in mm can each pulse runs for the X Y axis This value will determine the accuracy of track 0 010000 lt
54. e reference value of start up speed actual data are subject to the on scene cutting effect 800 1000 owe Table 2 8 1 2 AddSpeed Acceleration It is an average increment of increasing the processing speed from start up speed to the highest speed For example if the start up speed is 300 acceleration is 100 and highest speed is 1000 then the speed is increased to 300 400 500 1000 at 100 intervals if the acceleration is 50 then the speed is increased by 50 each time The acceleration is determined by the Precision In main menu press F4 Para F5 Prec Precision refer to the distance the corresponding machine moves when the control system gives an impulse The following list shows the reference value of impulse equivalent and the acceleration the actual data 15 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller are subject to the on scene cutting effect Precision Addeleration mm minute oowoo so oowoo o oowoo o Table 2 8 2 9 Adjustment of preheating time in flame cutting Adju In main menu press F4 Para F4 Ctrl to set the Preheat Delay in the second row as the required time 90000 00 iy 00000 OF HOO Oo 00000 00 00000 00 2 9 1 Control interface In auto cutting interface it will carry out preheating before perforating Total preheating time and the current preheating time will be shown on the right bottom of the interface on the l
55. ecision of X or Y movement is correct If these two values are correct check whether the roller and the slide rail of the machine are of no failures 6 Why there is wave shake in the opposite angles when cutting the circle Answer Please adjust the backlash of the Adjustment in Parameter 7 Why the motor does not work or is similar to death when it is in Auto state Answer Please check the Auto speed limit to see whether it 1s a proper speed and check whether percentage of manual processing is too low 102 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller If the auto speed is set as 0 the system will have this problem 8 Why the motor does not work or is similar to death when it is in Manual state Answer Please check the Manual speed limit to see whether it is a proper speed and check whether percentage of manual processing is too low If the manual speed is set as 0 the system will have this problem 9 The processing code has the Return instructions However why the device does not return to the home position after having finished the track Answer Please check the Manual speed limit to see whether it is a proper speed and check whether percentage of manual processing is too low 10 Why the right angle of the cutting square is not vertical Answer Debug the start up speed and the acceleration of Speed in Parameter again 11 Why the anti interferenc
56. eft bottom there will show Record amp GO Press G Stop press START Go on Press STOP As prompted if you press START the system will stop preheating immediately and go to the next action without saving the preheating time If you press STOP the preheating time will be extended without limit Press G to stop preheating and the system will save the Current preheating time automatically as the Preheating time for the future 16 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller In main menu press F1 Auto 4 on oe el ee ee ee a I d pm a i H c c ar ar ar i H H ar ur r oe r Lr r i i li mi a a I It I l Iet Ik I L J L J 1 r L J T 80008 2 9 2 Preheating in auto interface 10 Power Failure Treatment In order to avoid the waste of raw materials caused by the sudden power failure the system equips with a power off protection function If the device is powered off during the processing the system will automatically save the last processing track as a break point When the power supply is resumed and you want to resume the coordinate before power off you just have to press F1 Auto in main menu F6 Break point or F1 Auto F4 Break point Note Do not move the cutting nozzle when the power is off and make sure to set the current coordinate when the power is resumed otherwise all the memory coordinate will be wrong 11 Break
57. en acetylene valve M10 2 Ignition on M20 3 Drop the cutting gun M16 4 Open the preheating valve and start preheating M24 5 Lift the perforating cutting gun M14 6 Open cutting oxygen valve M12 7 Drop the perforating cutting gun M16 8 Perforation complete and go to the next motion Plasma A with height adjusting system O Enable M22 Arcing M12 Waiting for arc voltage detection signal INO After arcing the height adjusting control starts performing initial location With height adjustor for initial positioning at this time the initial positioning in parameter is disabled perforating and perforating delay automatically and gives a signal of successful arc voltage detection to the controller The control system begins the next motion when it detects the arc voltage signal B without height adjusting system and initial positioning 1 Arcing arcing delay M12 2 Perforating perforating delay 3 Cutting gun falls 4 Start cutting 2 M08 Close the cutting fixed cycle The operating sequence is as follows Flame 1 Close the cutting oxygen valve 2 Lift the cutting gun 82 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Plasma 1 Close striking arc M13 2 Close the height adjusting control M23 If height adjusting and initial positioning are not enabled the cutting gun will rise 8 M02 program end instruction 2 Other M instructions M10 M11 switch of acetylene valve M10 Open
58. er defined mode For definition see Definition in section 3 Language Choose the language The system supports operating interface of many languages Machine Two cutting processes are provided flame cutting or plasma cutting Theunit Metric Imperial It is only available before entering into the auto mode or testing the program Operation mode You can press Y or Y to move the cursor up or down X or X to change the mode or F6 to save the parameters 4 1 1 Height adjusting Pset In configuration parameter setting interface as above you can press F2 to enter the interface of height adjusting parameter settings 53 JAD TE CH MPI A ADT HC4200 4300 Flame Plasma Controller Picture 4 1 1 Height adjusting Perallow An extra arc voltage adjustor is added to control when the arc voltage adjusting starts to work and when it stops INITLOCA Initial positioning The cutting gun runs a fixed rising height when encountering the steel plate Arc test A signal is fed back by plasma power supply with which the system will run the track in case of successful arcing otherwise it will stop running the track Operation mode You can press Y or Y to move the cursor up or down X or X to change the mode or F6 to save the parameters 4 2 Speed In system parameter setting interface as Picture 4 press F2 and the interface will become as the following picture when you can set all the speed
59. h Then press bal or a to exit HC4200 is not provided with edge sharing cut function 3 Edition In main interface press F3 to enter the window of editing function menu as Picture 3 1 in which shows 42 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller the code of file being processed The code can be viewed only and cannot be edited If there is more than one page you can press pgup or pgdn to page up or down OOOO GOZO YO HOOT G21 Hoo 091 0003 GOA 3J0 2097016 147 0004 G42 O05 M7 0006 GAXOO 7014 142107 OF 107 O71 0007 GSXO0 YOO 1 70 7110J070 711 0008 G2X014 142 700 107 O71J 7 671 5009 ME J G40 G26 2 y Picture 3 1 Window of editing function menu 3 1 Explanation of sub menu 3 1 1 New Picture 3 1 1 Interface of creating new file In editing interface as Picture 3 1 press F1 to enter the interface of creating new file as Picture 3 1 1 where you can edit the file name by pressing the number keys directly After that press F5 to save the settings You can also press shift key to change the input methods between letter input and Pinyin input as the following picture shows 43 JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller SSeS Picture 3 1 1 1 Interface of creating new file Operations of Pinyin input are as follows 1 Press ENTER to select the current character 2 Press ESC to delete all the input characters 3 Press sh
60. h direction when Array Then press enter finish and 21 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller begin array the figure 0004 O04 Al cy A ii i J kra Ta T aa Ta T Picture 2 16 5 after the array Before arraying please note that 1 After the array all the original processing states such as pause coordinate etc are not saved 2 After the array it is able to view whether the size fits that of steel plate by pressing F4 Size To array again press F6 Restore 17 Mirror If you need to exchange the start point and the final point of the figure horizontally at 180 during the cutting you can do it by mirror function Press F1 Auto F4 Figure F4 Process F1 Rotate and press F1 X mirror F2 Y mirror F3 XY mirror As shown in the following picture 22 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller e Picture 2 17 2 After X mirroring 18 Rotation Sometimes the position and angle of the steel plate are required to meet the XY axis of the cutting machine during the cutting However in the actual processing it is hard to avoid the XY axes on steel plate deviating from the XY axes of cutting machine for an angle In virtue of rotation function it is allowed to achieve the auto calibration of steel plate so that you do not have to move the steel plate or cutting machine The operations are as in main menu press F1 Auto F4
61. his instruction is for setting the length unit during the processing as mm It is usually written in the second line of program unless otherwise change temporarily which is the next line of G92 without any content following It works until the next G20 or G21 instruction is detected 78 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 3 3 G00 idle motion This instruction enables you to travel to the appointed position quickly During the travel the system moves from the starting point to end point in rectilinear motion at the manual limiting speed It would not be influenced by the speed rate Format GOO Xn Yn For example G92 X0 YO G00 X75 Y75 M02 eCurrent position of cutting gun oExpected position of cutting gun 3 4 GO1 linear cutting This instruction enables you to feed the cutting gun to the appointed position in linear way As the cutting motion instruction single axis or dual axis linear interpolation is available Format GO Xn Yn For example G92 X0 YO G00 X100 Y50 G01 X30 Y90 M02 eCurrent position of cutting gun oExpected position of cutting gun 3 5 G02 G03 circular arc cutting This instruction is used to cut a circle or circular arc The circle is divided into G02 clockwise and G03 anti clockwise Format G02 03 In For example G02 G92 X0 YO G00 X55 Y55 G02 I35 M02 55 90 130 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller For example G03 G92 X0 Y
62. ift to change the input method 4 Press DEL to delete the last character 5 Press Y or Y to select the previous or next character 6 Press X or X to page up or down the listed characters 7 Letters on panel are defined as t LS am k 35 e a EE C2 pe t JE JHAAAAE TAHA E JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller Press ENTER key after the input If the input name exists there will be a prompt as Picture 3 1 1 2 below as you press ENTER Otherwise it will enter the file editing interface as Picture 3 1 1 3 Picture 3 1 1 2 Interface for prompting the exist of input file name In this prompt interface you can press ENTER to cover the original file and enter the interface as Picture 3 1 1 2 otherwise press ESC to exit to interface as Picture 3 1 1 p000 ich 1001 GOX7194 062724202 241 2 G42 3 MO G1X 5 3567 2 231 5 GixX s3664 2727 0006 GIxX 3 659 7 400 0007 GIXSG6S 9535 0008 GiX3S7 953400 0009 G1X 188Y1 991 0010 M 0011 G40 0012 GOX3884 11Y 1 991 Picture 3 1 1 3 Interface of editing new file Once a new processing file is created you can edit the required code of processing file in editing area For detailed editing of code see 3 2 Editing processing file 3 1 2 Load 1 In window of editing function menu as Picture 3 1 press F2 to enter the file loading interface as follows 45 JAD TE
63. interface and the system will enter the diagnosis interface as Picture 2 6 below Picture 5 Diagnosis interface 5 1 Sub menu 1 Diagnosis interface In diagnosis interface as Picture 5 press F1 to enter the diagnosis testing interface as Picture 5 1 1 Operating instructions 59 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller F1 Test the positive rotation of X axis F2 Test the contrarotation of X axis F3 Test the positive rotation of Y axis F4 Test the contrarotation of Y axis F5 Stop the current X Y rotation You can press X X Y or Y to move the output cursor and then press OK to output the relevant switching signal If there is an input signal a will show below the relevant pin sign of input diagnosis This function can be used to judge whether the input output port is correct damaged or normal 60 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller OUT M10 M14 MZZO MZZ M40 Mz M34 M38 Miz Nib N16 Mz4 M246 M Z M36 M4Z IN AVT ORI HAD PAU X Y SP UP YA X4 gt Y Y lt STP STA X Y F DOW FWD BAK KEY 00 Picture 5 1 1 diagnosis testing interface 2 Define backup I O interface In diagnosis interface as Picture 5 you can press F2 to show user defined outlet interface and press X X Y or Y to set the relevant settings As Picture 5 1 2 Default is the default outlet settings of system and Backup is the settings when
64. ious result Please set all parameters of the controller strictly according to the user manual otherwise it may lead to failure of control system or even cause serious consequences The controller uses the 24V DC power supply To avoid short circuit please pay attention to the voltage negative or positive electrode of power supply when installing Do not insert or pull out any output plug of controller while the power supply is connected otherwise it will damage the inside of controller If the output relay is non solid state relay a freewheeling diode should be connected in parallel on relay coil Check the applied power supply to see whether it is up to requirements avoid burning out the controller Controller lifetime has a great relationship with ambient temperature Install a cooling fan if the temperature in processing area is too high The allowable ambient temperature of the controller is between 0 C and 60 C Do some protection measures if the machine is used in high temperature damp or dusty environment or environment with corrosive gas In place with strong vibration add a rubber anti vibration pad to weaken the vibration JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller II Statement We offer one year factory warranty or lifetime maintenance for any malfunction arising under the normal use In case of man made damage or if the warranty expired ADTECH will charge a certain cost price of parts However the w
65. n input the content and press F5 to start searching The system will highlight the first searched content You can also do not input the searching content in this way the system will read the help file from the beginning 74 JAD TE CH MFI 7 ADT HC4200 4300 Flame Plasma Controller Note The content of help system includes G code M code common instructions etc that are easily to be forgotten 3 You can press pgup or pgdn to page up down A or eal to exit the help system and return to the current interface Picture 7 1 Help system 8 Multi language operations ADTLIB figure library It is default that the folder ADTLIB includes Chinese and English figure libraries Name the four Chinese figures in accordance with the S N as PICO00 bmp PICO0O1 bmp PICO02 bmp and PICO03 bmp Name the four English figures in sequence as EPICO00 BMP EPICO01 BMP EPIC002 BMP and EPIC003 BMP In case of figures in other languages please name as OPICO00 BMP OPICO01 BMP OPICO02 BMP and OPICO003 BMP Multi language operations of HC4300 system Put the configuration file into ADT catalog of controller in accordance with CONFIGI INI CONFIG2 INI CONFIG3 INI files and details on these files provided by our company or client s translator In this catalog the language files named as CONFIGI INI CONFIG2 INI and CONFIG3 INI are the current valid files in which CONFIGI INI is the English configuration file CONFIG2 INI and CONFIG3 INI
66. n the computer Copy ADT PRG ADTLIB HELP after the decompression of client program on computer To copy English Rename English HELP to help before copying to the disk on control system After the copy press ESC to exit the communication connecting Adtech HESY oet the systeme l Updade BIOS 2 Update PEGS C UDISKe 3 tart Screen D CHECK 4 Clear Parae E STARTUP 5 Languages 256MB FLASH PeUp PgDn Main menu ESC Exite t Submenu Enter Enter menue CNC4320 BIOS Verl 10 aUf 04 15 lt 6 6 6 Enter the setting interface of BIOS Use Y or Y to move the cursor to B Setting BIOS press ENTER then move the cursor to 2 Upgrade PRG with X or X and press ENTER again The system will give a prompt Do you really want to upgrade the program Y N press ENTER to confirm After that the system will prompt the files are found and are refreshing As the upgrade completes the system will prompt Upgrade complete please restart the machine Shut the power supply and restart the controller 7 Help system To help your operations a help system is provided 1 You can press INS key in any interface to enable the help system of the interface which provides the basic operations and notes 2 You can press F6 in upgrade interface to enter the main help system as Picture 7 1 in which you can search for some basic help contents You ca
67. ode editing interface You can press P to exit and go back to the main interface when you can press F1 to enter the auto interface to carry out the processing with selected files 1 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 6 Adjustment of cutting speed Adju In main interface you can press F4 Para F2 Speed to enter speed setting interface 0 HG 700500 00 OO Y 10000 00 O18 2 6 1 Speed setting interface First set the processing speed in the interface as above picture The speed is the max speed that the actual processing can achieve Press X X Y or Y to move the cursor to make the selection and then press the number key on left of panel to input the value After setting the speed press 1 or EA to return to main menu Press F1 again to enter the auto processing interface TUKUZS 2 6 2 Auto processing interface 13 JAD TE CH MFI mT ADT HC4200 4300 Flame Plasma Controller Processing speed is determined by the CutSpeed in speed setting interface and the Speed rate in auto processing interface Actual Processing Speed CutSpeed x Speed Rate Note Speed rate can be adjusted by pressing FT and F on the panel or just the F key 7 Adjustment of Manual Speed In main interface press F4 Para F2 Speed to enter the speed setting interface See section HSpeed for the interface picture Set the manual speed with the same method
68. ode interface the difference is that the plasma mode does not have preheating time and some electrovalves are different 1 1 Details of program running In interface as shown in Picture 3 1 and 3 1 you can press Start to run the current program Once you have pressed the Start key in any cutting mode the cutting gun will start perforating on steel plate M07 is default as perforating instruction and then cutting After the cutting close the cutting oxygen For M07 instruction see section 4 of Chapter IV in this user manual If pause key is pressed during the cutting the interface will be shown as Picture 3 1 1 and F2 is changed from Manual to Forward If you press F2 Forward the machine will travel forward along the track and when you press lt or gt Forward will be changed to Manual and the interface operations are of the same Fx050z 01000 Prog TURUZS HHZZ 840 0001Z 170 90012 170 a L 1 mm I nma i F I ot i L ont L Ta Picture 3 1 1 Pause in auto mode 29 JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller Processing in pause displacement perforating and gun changing F peerage e ee ee e e rmy L I pm m r 1 I 3 1 L L L Picture 3 1 1 2 Pause processing During the cutting if Pause is pressed according to whether the cutting gun has been moved manually there are the following treatments 1 If there is no manual mo
69. of the bottom line of trapezoid should not be smaller than twice of top arc radius That is because these figures cannot form a correct figure combination if the parameter exceeds the set range Press 40 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller F3 to preview when you have set the parameter The system will pop out error information if the parameter is out of range and reset the parameter In case of Convex polygon with hole setup we set the radius of the circular hole to be 00100 000 and press F3 then the system pops out a dialogue box as shown in Picture 2 4 m J pe el m T t hh oh hh rh oh L i l HHG OAC HOS Fo u u he O wO n W ee r T T T T Eg T T T pm atl 4 i mi i d l lo0005 000 4 s length move 00300 OG 00010 6o0 00010 000 00010 000 Picture 2 4 The dialogue box appears for one second and then disappears and the parameter is restored to the original value Radius of inlet arc is added to prevent the perforating from affecting the processing quality at the edge Some of the figures are inlet line Radius of outlet arc or length of lead wire is added for the plasma cutting process When in plasma cutting there will be a break arc if there is lead wire or outlet arc This is to consider the convenience of the cutting gun without affecting the cutting quality Idle move X and I
70. onnect the external power supply 87 JAD TE CH MPI Hy ADT HC4200 4300 Flame Plasma Controller Connection mode of pulse output signal Differential mode For stepper motor driver with individual pulse and direction input and most of servo motor driver it 1s recommended to use this mode to get the better anti interference performance Servo motor driver Single end mode It is applicable to the earlier stepper motor driver whose pulse and direction anodes are connected together Stepper motor driver Note It is not applicable to the some stepper motor drivers whose pulse and direction cathodes are connected together PU COM and 5V are especially set for adapting the stepper or servo driver control signal not the differential signal at this time the driver uses the common anode or common cathode connection If the control signal of driver is of differential connection the PU_COM and 5V are not required to be connected Especially note that PU_COM is exclusively used in non differential connection of motor pulse It should not be used for other purposes or it may damage the internal circuit of controller Note Any two pins of PU PU DR and DR cannot be connected together otherwise it may damage the pulse interface 88 JAD TE CH MFI 7t ADT HC4200 4300 Flame Plasma Controller 2 2 2 Input control interface 25 core socket Male INQ IN1 INL 3 TN11 IN 7 TN12 INS F TN13 IN4 IN14 INS 7 IN15 ING
71. ontroller Chapter VI Troubleshooting 1 Why the U disk cannot be read Answer If the controller cannot read the U disk you can change the File system of U disk on the computer and then format it Detailed operations are as follows Insert the U disk to the computer Open My Computer Find the removable U disk Right click the mouse Click Format A change the format of File system from FAT32 to FAT Click Start to start formatting Copy the processed files to the U disk to test again Change for a new U disk if it still cannot be read 2 Why there is an error in the cutting Answer 1 Check whether the impulse equivalent in the precision setup has been changed or calibrate the impulse equivalent again 2 Check the level of machine and check whether the cutting nozzle is vertical to the steel plate 3 Why the cutting quality of the turning is poor Answer Please check whether the start up speed and the acceleration are set to be the reasonable values 4 Why the cutting square is changed to rectangle Answer please check whether the impulse equivalent is correct and whether the actual precision of X or Y movement is correct If these two values are correct check whether the roller and the slide rail of the machine are of no failures 5 Why the cutting circle is changed to ellipse Answer please check whether the impulse equivalent is correct and whether the actual pr
72. or Y to move the cursor to ADTROM BIN in the catalog and press ENTER the interface will become as follows How Path usb SADT downloading please wait TFV Picture 6 3 3 System is upgrading If the selected file is not the type for upgrading the system will give a prompt as Picture 6 3 4 Mow Path usb SPRGS File incorrect Upgrade failed Jdsk Picture 6 3 4 Upgrade fails If the selected file is correct after the download of program the interface will be displayed as 67 JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller Fath usb SADT Picture 6 3 5 System upgrade completes At this time press F3 to restart and then press ESC when having entered the interface for about ls or shut the power supply and press and hold ESC to connect to the power supply for few seconds to enter interface as Picture 6 6 1 Then upgrade the program in BIOS in accordance with the recording methods in section 6 6 in this chapter 6 4 Backup Restoration of HC4300 system files For HC4300 our control system is provided with system file backup and restoration function to prevent the file loss due to improper operations You can press F6 in main interface and then F3 to enable the backup function Picture 6 4 1 System File Backup Interface 1 Press F1 the system will backup the system files 2 Press F2 the system will restore the system files 68 AIDTE CH MFI mT ADT HC4200 4300
73. own in Picture 3 1 at the beginning of this section in the interface of editing if you create a new file or load a file and enter the edition interface you can then edit the processing file as follows 49 AIDTECHMAT HOC HEC 1 HHA HOS 0004 G 0005 G HO06 G HOO if Gx ei 0010 0011 OO ADT HC4200 4300 Flame Plasma Controller G91Gl GOX7194 062 2202 241 G42 G1x e G1AS NOG G40 GOXS884 117 Picture 3 2 Processing file editing interface 3 2 1 Figure In processing file editing interface as above Press F1 and the interface will show the preview figure you are editing for your reference 3 2 2 Test In processing file editing interface as Picture 3 2 after enter the code of processing file or loading the code of nest software you can press F2 to detect whether the code of processing file has error If there is an error the error line will be highlighted in the interface and the error type will be shown on the bottom as follows MEET HOF GOX194 3776 14 G41 5 MO HHH hh a Tal CILI ie HHH4 Hoos HH HOGG PHOS AGTH 0011 691 G40 G1ix 37Y 6 76 GATO 31 421 0 5313913 38J 34396 Z G1X200 98Y1764 6 G3JX 8233 14Y0 55I 4118 99J 36160 3 G1X2Z00 747 1764 62 G1ixOTO Picture 3 2 1 2 Error code detection interface In case of the interface as above picture press ENTER and the cursor will stop at the error co
74. p information For example in main interface press F1 Auto to enter the auto interface where pressing INS allows you to get the help information on this interface Main menu Press F6 to enter the upgrade interface Press F6 Help to search for the relevant help information 10 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 2 Restore factory default In case there is a condition of abnormal speed or accuracy due to the improper adjustment of system parameters you can in main menu of system press F6 Upgd Press Fl LEV Press F1 LEV Press ENTER to restore the parameters to factory default In HC4300 you can also press F6 Upgrade in main menu F3 Restore Press F1 Restore Press ENTER to restore the system configuration files help files and figure library files Note If the factory has not saved the factory default it is not allowed to restore the parameters and the corresponding dialogue box will be shown 3 Figure library For the convenience of processing and for reducing workload of operators and increasing the usability of system the system is provided with 33 common figures of processing part and testing figure In the main menu interface press F2 Grap to enter the figure library interface as follows and select the corresponding figure to process co hold b L shape pla 0 IN ef 3 4c ra cl rect flange sec triangle tria arc ne si
75. parameters including speed hand speed and acceleration or deceleration lt 102000 00 T 00500 00 710000 00 OG To OOO 00 Picture 4 2 Speed parameter settings 54 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 4 2 1 Speed settings Start up speed Start up speed of X Y axis Acceleration the speed increased each time for X Y axis from the start up mm minute speed to the maximum speed Hand speed X Y axis speed G00 and the speed of returning back to mm minute pe genta eee Processing speed X Y axis speed and the speed of G01 G02 G03 during the mm minute M NTT Table 4 2 1 Note In practical cutting you need to perform acceleration deceleration operations at the corner Too fast an acceleration deceleration at the corner would lead to halfway cutting or flame out and too slow the speed may not form a right angle at the corner or lead to circular arc In this way the start up speed and acceleration in Speed setup should be set for several times according to the current pulse equivalent to the optimum state Reference value Processing speed Pulse equivalent Start up speed 500mm Minute 0 008000 80 100 Adjusted with emphases 500 mm Minute 0 001000 5 15 Adjusted with emphases Table 4 2 2 4 3 Adjustment Adju In system parameter setting interface as Picture 4 press F3 and the interface will become as the following picture when you can set the limit coordinate
76. power please connect in series a 1K resistor whose power should be over 1 4W to the pin of MF Connect in series a 2K over 1 4W resistor if it is 24V DC power 97 JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller 3 2 Connection of common anode driver XS3 plug of controller XS3 X axis driver XDR t XDR XPU XPU YDRt IDR Power of YPUt motor yp 7 self lock LDR ADR LPUF LPU PU_COM g I Stepper motor 98 JAD TE CH MFI A ADT HC4200 4300 Flame Plasma Controller 3 3 Connection of Panasonic servo motor XS3 plug of controller X axis Driver 1 9 XDRt CN1 F5 SING1 XDR D CN1 F6 SING2 i 10 CN1 F3 SING1 Q T YDR CN1 F4 SING2 Q 7 LOR O YPUt 0 12 IPU 0 p ADRt 0 13 A R 0 6 APUt A 14 7 LPU O T PY COM 0 g hV O 5y Servo motor 4 Key Points for Installation amp Test 4 1 NCS s Requirement on Impulse Equivalent Value To improve the device precision it is recommended to adjust the impulse equivalent value of NCS to be 0 004000 0 006000 Details are as follows 1 If stepping motor is used the required value can be achieved by adjusting the subdivision of driver The larger the value of driver subdivision is the more precise of impulse equivalent value will be For example the impulse equivalent value is 0 008000 when the stepping driver is of 32 subdivisions while it is of 64 subdivision the impulse equivalent value will be doubled to as precise as 0 00
77. press DEL to clear the coordinate value or press F5 Clear to clear the entire line of value After the setting press ENTER 1 2 3 Backward It is used in auto interface to return along original track due to the incomplete cutting when processing and the procedures are In auto processing Press Stop to stop Press F3 Backward to enter backward function if the required position is arrived press Stop If it excesses the required position press F1 Travel to move forward Once the system is stable you can then press Start The system will run M07 perforating instruction again directly and process in accordance with the program One backward action can only return to the previous perforating point 1 2 4 Forward During the processing travel or backward motion in auto mode if you press Stop to stop the original Manual displayed in menu will be changed to Forward At this time if you press F2 the system will move forward at actual processing speed without running M switching instruction which is equal to traveling at processing speed 33 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller 1 2 5 Figure Grap In auto interface you can press F4 Grap to enter the interface of figure display and figure track display for processing state as the following picture shows Fx050 4 01000 Frog TUKUZS Picture 3 1 2 5 Workpiece tracking figure in auto processing 1 In fig
78. r 3 1 Connection of Differential Driver The following connecting diagram shows the connection of controller and ADTECH Q2BYG404MA driver XS3 plug of controller l Q2BYG404MA Driver gt O CO NJ OD O1 gt BY MA Co HPO oOo O1 DO 94 iD TE CH MAI 7 ADT HC4200 4300 Flame Plasma Controller The following connecting diagram shows the connection of ADTECH Q2BYG404MA driver and S56BYGH630C stepping motor Q2BYG404MA driver 5V DC power of motor self lock 56B YGH630C Stepper motor 95 AIDTECHMAT ADT HC4200 4300 Flame Plasma Controller The following connecting diagram shows the connection of ADTECH Q2BYG404MA driver and S56BYGH630EJP stepping motor Q2BYG404MA driver 5V DC power of motor self lock 18 40V DC power W Bl Ye R 56B YGH630EJP Or stepper motor Coff 96 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller The following connecting diagram shows the connection of ADTECH Q2BYG404MA driver and 85BYGH830A stepping motor Q2BYG404MA driver 5V DC power of motor self lock 18 40V DC power 8SBYGH830A Stepper motor Remark 1 Please adjust the subdivision of driver and the current code switch properly when using The subdivision of driver is recommended to be 64 subdivisions and the current to be 1 2 times of motor current 2 The power supply for self lock removing function is external 5V DC power If it is 12V DC
79. ry default verification After entering the correct password in interface as above the following interface will show up Restore present set to be default Giese fee eee Picture 6 2 5 Interface of setting factory default prompt In this interface press ENTER and the system will set the parameters set in Parameter options to 65 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller factory default After each restoration the parameters will be restored to the previous stored factory default Once the settings are saved the system will show a prompt interface as Picture 6 2 6 If you do not want to set the current settings as factory default you can press ESC to cancel and press bel or i to exit Picture 6 2 6 Prompt interface after the factory default is set 6 3 Upgraded by USB disk Udsk 1 Connection of USB disk fails Picture 6 3 1 Connection of USB disk fails Download the latest program to USB disk insert the USB disk into USB port and press F6 in main interface to enter the upgrade interface and then press F2 If the connection fails the system will show the interface as Picture 6 3 1 on which you can press any key to return to the main interface 2 USB disk is connected 66 ADT HC4200 4300 Flame Plasma Controller Now Path usb ADTS i lt DIR gt lt DIR gt ADTROM BIN Picture 6 3 2 USB disk is connected If USB disk 1s successfully connected press Y
80. t once X X Y or Y is released all axes are doing continuous motion until these keys are pressed again or the Stop key is pressed when the system will decrease and stop moving If you press G key the system will be switched between manual and inching If in inching state keep holding X X Y or Y and the related axis will perform the continuous motion until they are released when the system will decrease and stop moving 1 2 2 2 Breakpoint 00000 O00 00000 OE U u Le 2 u r 00000 000 Picture 3 1 2 2 2 Breakpoint interface It is the same as F6 spot in auto interface please refer to Breakpoint in 1 27 in this chapter 32 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 1 2 2 3 Clear In manual interface you can press F5 to clear the parameter in counting If you press X or Y F5 Clear ENTER it is to clear the entire line of X and Y coordinates To clear the last digit of value you can just press DEL on the panel 1 2 2 4 Back to origin In manual interface when you press F6 the coordinate value of X and Y is returned to 0 coordinate 1 2 2 5 X Y coordinate setting In manual interface pressing X and Y keys on panel enables to modify or clear the value of X and Y Once X or Y key is pressed the interface on the left bottom will show the current coordinate for example Input X value X 00123 456 and at this time you can
81. the system is accessing the backup outlet For the definition of outlet see 2 3 Electrical Connection in Chapter V Note Backup is used only when the system considers there is error for the outlet Optocoupler Generally Default is used i ba b i 1 Flame 61 DIE A a AA hy TX ADT HC4200 4300 Flame Plasma Controller Ws select the O to change StrArcCtrl CornerQut Tiphole f Tiphole 4 Picture 5 1 2 User defined outlet settings 1 In diagnosis interface as Picture 5 you can press F6 to show the interface of version description which will show the current version number Picture 5 1 3 shows the system version number of HC4200 4300 Wersion 4300 VYO 1 15 Suggestion or Questions Ve Will Do Gur Best To Improve It Thank You Www adtechcn com 011 2 18 Picture 5 1 3 Description of HC4200 version Version 4300 VO 1 15 Suggestion or Questions We Vill Do Our Best To Improve It Thank Youl Wi acdtechcn cam 2011 24 16 Picture 5 1 3 Description of HC4300 version 62 MIDTE CH ANJA TA ADT HC4200 4300 Flame Plasma Controller 6 Upgrade Upgd Upgrade function is provided for users to upgrade the software to the latest functions In main interface press F6 to enter the system upgrade options interface as picture 6 Picture 6 1 System upgrade options interface 6 1 Description of sub menu F1 Restore system default F2 Connect the USB
82. ting function If the USB disk is not connected well or if the format of USB disk is not compatible with the system the following interface will show up Now Pathi NPRGN Picture 3 1 3 USB disk is not connected If the USB disk is connected the interface will show the name of file stored in the USB disk as the following picture shows 47 JAD TE CH AA A7 ADT H PP ECR NAGDAAN ADT HC4200 4300 Flame Plasma Controller 00 Flame Plasma Controller peep Now Path usb PRG lt DIR gt lt DIR gt XL INE 1 CNC YLINE 1 CNC TEST CAC QUINCUNX CAC TRIANGLE CNC FOUR CNC CIRCLE CMC SQUARE CMC Picture 3 1 3 1 USB disk is connected successfully At this time press Y or Y to select the processing files that need to be copied and then press F2 Copy or ENTER After the copy the system will pop up a prompt Data are completely copied press any key to return you can then press any key to exit 3 1 4 Define 3 1 4 Definition interface As Picture 3 1 shows in editing interface press F4 Define to enter the definition interface 1 In this interface press F1 to define the M07 instruction The system default M07 perforating instruction is as follows Flame Ignition Fixed Cycle M52 Cutting gun falling Fixed Cycle M71 Preheating on Fixed Cycle M74 Perforating cutting gun rising Fixed Cycle M72 Cutting oxygen on M12 Perforating cutting gun falling Fixed
83. umidity 0 95 MIDTE CH RAFI TA ADT HC4200 4300 Flame Plasma Controller Chapter IT Quick Start ADT HC4200 4300 flame plasma controller can be used in machine tool to control flame or plasma cutting gun for cutting This system is displayed with window prompt by grade In the menu of an interface you can press F1 to F6 to select the relevant functions or press a or by to return to the previous menu This chapter introduces the general operating procedures for using the system allowing users to be able to use quickly However to master every skill or details you have to read through the user manual Once connecting to the power supply and entering into the main interface a greeting word will be shown as follows Picture 2 Main interface Press F1 to F6 to enter the interfaces of different functions Press F1 to enter the auto process manual figure display and processing interfaces Press F2 to enter the figure library Press F3 to enter the interface for calling processing files manual editing of processing files and copying files Press F4 to enter the parameter setting and adjusting interface Press F5 to enter the system diagnosis version enquiry and user defined outlet editing interfaces Press F6 to enter the system parameter restoration application upgrade and help interfaces 1 Help information In most interfaces of main menu you can press INS to get the relevant text hel
84. ure interface you can press M 1 to zoom in the figure at 1 time S 2 at 2 times T 3 at 3 times and so on For example if you want to zoom in at 4 times you can press 1 4 directly or press S 2 twice If you want to zoom in at 81 times you just need to press H 9 twice To resume to original figure press L O 2 It only zooms in the area around the tracking coordinate 3 INS Enable the help system of the current interface 1 2 5 2 Figure processing Pro In figure interface as Picture 3 1 2 5 above you can press F4 Pro to enter the figure processing interface as follows JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller Picture 3 1 2 5 1 Interface of figure processing 1 2 5 2 1 Rotation Turn In above processing interface press F1 Turn to enter the rotation interface Picture 3 1 2 5 2 Interface of figure processing 1 2 5 2 2 X Y mirror See Mirror in section 17 of chapter II 1 2 5 2 3 Rotation Whir In rotation interface as Picture 3 1 2 5 2 press F4 Whir to enter the rotation function Rotation is to rotate the processing figure at an angle clockwise or anti clockwise The default is that the positive angle is anti clockwise while the negative angle is clockwise 2 Wl Wl a HIN a O Picture 3 1 2 5 4 Rotation interface 35 JAD TE CH MFI yt ADT HC4200 4300 Flame Plasma Controller 1 2 5 2 4 Calibration See Calibration in section
85. utting some kinds of figures As shown in above pictures the out frame is the steel plate and the inside frame is the figure to be cut For example it may waste many materials if you cut the work piece 2 directly after having cut the work piece 1 because they are a certain distance away Therefore you can move the track of work piece to a proper place as Picture 2 before cutting which can save many materials Detailed operations are as follows Press STOP key after you have cut the work piece 1 Press X X Y and Y to move the cutting gun to the proper position 15 Line and point selection This function allows you to select any line of G code of the figure for processing In main menu press F1 Auto F4 Grap F4 Pro F2 ChoG to enter the interface of positioning mode as follows 0016 NowD Picture 2 15 1 Positioning mode of line selection Current Point the cutting gun does not move but the coordinate is changed to the coordinate of 19 JAD TE CH MFI Hy ADT HC4200 4300 Flame Plasma Controller this line directly Relative to origin the cutting gun moves from the current position to the coordinate of selected program line You can press Y or Y to change the mode of positioning when selecting line and press ENTER to select the line number as Picture 2 15 2 shown below Input the line number by pressing the number key and then press ENTER In case of doing
86. vement after the pause the controller will start perforating once you press the Start button and then proceed running the program 2 After the pause if the cutting gun is moved deviating from the running track of processing file when you press the Start button the interface as Picture above will show up 1 the controller travels back to where the processing program pauses enables the cutting cycle and then runs the processing program 2 the controller travels back to where the processing program pauses and then stops 3 the controller enables the cutting at current position and then returns to where the processing program pauses and runs the processing program The three options can be selected by pressing Y or Y to move lt up and down After that press ENTER to run the relevant function 4 Proceed running the program code at offset position and does not return to where the track is located when paused Press ESC to cancel and wait at the current position for the users to decide whether to continue processing 3 Perforating instruction will be performed automatically according to the program status You can press pause to stop the M07 instruction 1 2 Details of submenu in auto interface 1 2 1 Travel Auto F1 Travel the system only runs X and Y tracks and the switches of preheating oxygen acetylene cutting oxygen arcing and cornering are not opened It is for calculating whether the
87. when perforating Preheat delay CutGun rising delay Cutgun falling delay Ignition delay Holecutgun rises Holecutgun falls Startarcdelay BroeaHole delay Preheating time of perforating on the steel plate which can be adjusted It is usually used before GOO shifting position to lift the cutting gun to a proper height with a purpose of avoiding the collision of cutting gun and steel plat when re transferring It s the opposite action of cutting gun rising delay Lower the cutting gun to a proper height and after G00 transfer it is required to lower the cutting gun before processing Due to the gravity action the falling time of cutting gun is shorter than the rising time Time to maintain the contact of high voltage ignition coil during the ignition During the fixed cycle of preheating perforating after the preheating the cutting gun will rise quickly and the perforating cutting gun rising delay at this time open the cutting oxygen and the cutting gun starts to fall and the perforating cutting gun falling delays Before opening the cutting oxygen the cutting gun rises it is mainly to prevent the spray of molten steel blocking the mouth of cutting gun During the fixed cycle of preheating perforating the cutting gun falls after the delay of perforating cutting gun falls the cycle ends Due to the gravity action the falling time of cutting gun is shorter than the rising time You should delay a period befor

HC4200/4300 CNC Flame/Plasma Controller User Manual

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