Display - Service, Support
Contents
1. LS Inject 1999 9 999 9 1999 9 2000 LS Eject oO 999 9 999 9 999 9 2000 Ref Mid End of MidClo LS Eject Ref Inj End of Inj Ref Eje End of EjeRet Linear scale setting Press soft key F2 ho enter the next service screen see Fig 3 26 Service screen 2 linear scale setting Linear Scale mold Switch Proximity switch signal When mold close is at position the box will backlight showing the reference point of linear scale Reference point setting value Mold lock end should be the reference of linear scale Length setting value The length of linear scale can be set here ranged from 1 6553mm Actual value displayed value Display the actual value of linear scale Current value displayed value It is the difference from actual value to reference point Linear scale injection Reference point setting value Reference point of linear scale can be set here Length setting value The length of linear scale can be set here ranged from 1 6553mm Actual value displayed value Display the actual value of linear scale Current value displayed value It is the difference from actual value to reference point Linear scale ejector Switch Proximity switch signal When ejector retract is at position the box will backlight showing the reference point of linear scale SIJECT 16i Operation Manual 3 27 SIJECT OP15B Screens Reference point setting v2. display the current position of mold Press Manual Core 1 in key amp to do core in manually and press Manual Core 1 out key to do core out SIJECT 16i Operation Manual SIJECT OP15B Screens Core3In 1500 0 140 99 99 9 999 Core 3 Out 1500 0 140 99 Se 999 CorSelect CorHid CorMode CorinPos CorOutPos MidPos Fig 3 40 Core 1 in out screen 2 On Core 1 screen 1 see Fig 3 39 press softkey F5 lt to enter Core 1 screen 2 See Fig 3 40 Core 3 in out can be set here The screen displays the core 3 in out status and the related parameters can be set here including the position pressure flow time and counter The core operation can be controlled by position by time or by counter Core 3 in set the pressure and flow for core 3 in If it is by position then position value should be set If it is by time then the time should be set as a parameter and the actual time will be displayed If it is by counter then the counter should be set and the actual counting value will be displayed Core 3 out set the pressure and flow for core 3 out If it is by position then position value should be set If it is by time then the time should be set as a parameter and the actual time will be displayed If it is by counter then the counter should be set and the actual counting value will be displayed Core 3 selection CorSelect select or deselect core 3 in out
3. Start Stop SIGI ji T Us Fig 3 11 Monitoring screen 1 2 purge screen Operating sequences Press Monitoring key to enter Monitoring screen where current system oO pressure and flow of the machine can be monitored The real time status of the machine is also displayed such as mold open close injection and core in out etc see Fig 3 9 Monitoring screen 1 On this screen following parameters can be monitored Positions mold position screw position and ejector position speed screw rotation speed quantity part count today s production time cycle time and mold number recipe number Press soft key F1 i to display event record screen See Fig 3 10 Monitoring screen 1 1 event record screen If there is event message during operation then indicator see table 3 1 is flashing Users should check this screen and take correction activities It is different from alarms D Press soft key F2 on monitoring screen 1 to enter the purge screen and the purge time or purge counting can be set Then press softkey F1 Start purge to start the purge operation Or press F2 Stop purge to stop the purge operation See Fig 3 11 Monitoring screen 1 2 purge screen Press soft key F3 Manual lubrication to carry out lubrication manually During lubrication the indicator see table 3 1 is flashing to inform users that the machine is now under lubrication Notice During manual lubrication r
4. 1500 0 0 MidPos FETT i Fig 3 34 Mold open close screen Press Mold open close key to enter the screen See Fig 3 34 Four status of mold close are displayed on the screen slow fast protection with low pressure lock mold with high pressure Three status of mold open are displayed on the screen high pressure fast and slow The parameters such as position pressure flow and time are set on this screen Additionally users can select mold close with differential valve set tolorence of mold open display the position of mold and display the actual working times Mold close slow MIdClo 1 set position pressure and flow Mold close fast MIdClo 2 set position pressure and flow Mold protection with low pressure MidPro set position pressure and flow In addition to protect mold from particles users can set mold protection time here If mold protection with low pressure cannot be finished within the set time the mold will retract to the end position of mold open and send alarm Mold lock with high pressure MIdLck set the pressure and flow as well as the time for mold lock If mold lock signal is not detected within the set time the machine will stop and send alarm Here the indicator will show the mold lock signal If it is backlight then mold lock is at position Mold close with differential valve DifValve differential valve can be selected to add mold lock force
5. Core 3 mode CorMode select position mode time mode or counter mode Core in position CorlnPos set the position to do core in The core in can be at the start of mold close during mold close or at the end of mold close Core out position CorOutPos set the position to do core out The core out can be at the start of mold close during mold close or at the end of mold close Mold position MidPos display the current position of mold Press soft key F3 Core in to insert the core into mold and press F4 Core out to do core out SIJECT 16i Operation Manual 3 47 SIJECT OP15B Screens 3 2 7 Core 2 screen Operating sequences 3 48 to u b END lt s CA mm bar T s Cnt Core 2 In 1500 0 140 99 99 9 999 99 9 999 Core 2 Out 1500 0 140 99 99 9 999 CorSelect On Y 99 9 999 CorHid off v CorMode CorinPos CorOutPos MidPos 1500 0 Fig 3 41 Core 2 in out screen 1 Press the Core 2 key to enter Core 2 screen See Fig 3 41 The screen displays the core 2 in out status and the related parameters can be set here including the position pressure flow time and counter The core operation can be controlled by position by time or by counter Core 2 in set the pressure and flow for core 2 in If it is by position then position value should be set If it is by time then the time should be set as a parameter and the actual time
6. Fu Hold Heat Hold Off Fig 3 16 Temperature screen 1 Operating sequences Press this key to enter the Temperature screen 1 See Fig 3 16 Temperature screen 1 This screen consists of five temperature channels for barrel and one channel for oil temperature Temperature values for each channel can be set on this screen For the nozzle either open loop or close loop can be selected If the nozzle is under open loop control the indicator at Open loop will backlight Users can set a percentage value in Nozzle block so as to make sure the percentage of heating on off in a time base For example if time base is 20s and nozzle is set as 30 Then heating time is 20 x 30 6s and heating off time is 14s If the nozzle is under close loop control the upper and lower tolerance can be set here which is valid for all temperature zone When the temperature is within specification channel heating will maintain the temperature within this range The indicator 8 see table 3 1 will stop flashing which means the screw can work at this situation If Hold function is selected the block of Holding will backlight Holding temperature can be set for each temperature channel The unit of temperature will be C Notice Here the thermocouple should only be type K Nozzle open loop control no thermocouple is mounted on nozzle Nozzle heating can be executed via heater on off For the selection of open loop clos
7. CE Beto 5 5 5 5 Dec 5 5 Inject 5 5 5 5 5 5 Core 1 5 5 Charge 5 5 Core 5 e 5 5 Core3 5 5 j mi Fig 3 33 Service screen 2 4 Ramp setting On service screen 1 press softkey F2 r to enter Service screen 2 RAMP linear scale setting Then press softkey F5 ES to enter ramp setting screen See Fig 3 33 Service Screen 2 4 setting ramp data The ramp data for every movement can be set accordingly Mold Close there are four ramps to be set pressure and flow for each ramp and ranged from 0 to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is action switch Carriage it refers to the ramps during carriage advance and carriage retract set pressure and flow for each and ranged from O to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is action switch Inject it refers to the ramps when injection starts and injection completes set pressure and flow for each and the range is from 0 to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is action switch Charge it refers to the ramps when charging starts and charging completes set pressure and flow for each and the range is from 0 to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is action switch Mold Open there are
8. Check the alarm screen and take correction activities Once the event is eliminated it will stop flashing Displaying field H es lt a IHEE gt gt e O D Li O E Et AA o G t C 14 H n Fat Host Fest MidPos 1500 0mm PartCount 2 SewPos 999 3 mm CurStartup EjePos mm CycTime s ScwSpd 1200 0rpm RecipeNo 1 when one small square indicator becomes light on it means the machine is working at the indicated step 2 when a parameter block is not backlighting it means this block is allowed to be set if a block is backlighting then this block is parameter displaying 3 if the screen with cursor function selection it is requested to use the cursor first Move the cursor to the wanted item and press the Selection key Tm Then press cursor up or down key to select the function and use Enter key to confirm the setting 4 forthe basic operating pictures it is necessary to enter password 1 to set parameters for the first power on or after 5 minutes users should input password 1 for the second time to carry out parameters operation For service picture OEM password 2 must be input Refer to section 3 1 10 Service screen for password setting and changing SIJECT 16i Operation Manual 3 5 SIJECT OP15B Screens Soft key block lei EI ole o Table 3 2 Description of soft key block Element Symbol Meaning 1 Soft key F1
9. The machine will stop when the set product counter is full Mold adjustment status This indicator is flashing under mold adjustment status There are two modes auto adjustment mode and pulse mode Cooling time status This indicator is flashing during cooling When cooling time is over it will stop flashing Lubrication status This indicator is flashing during lubrication When lubrication is over it will stop flashing 00 58 Heating status This indicator is flashing when heating is over It will stop flashing after Heater key is pressed Motor status This indicator is flashing when motor is power off It will stop flashing after motor starts i Safety door status When safety door is open this indicator is flashing It will stop flashing after the door is closed GS Injection status Screw is forbidden to be started if barrel temperature has not reached the set value and this indicator is flashing When the temperature reaches the set value it will stop flashing SIJECT 16i Operation Manual SIJECT OP15B Screens Element Indicator Meaning 9 Event message When this indicator is flashing it means certain events happened Check the event screen and take correction activities Once the event is eliminated it will stop flashing 10 Alarm message When this indicator is flashing it means certain alarm happened
10. Used as event record information OEM picture and function selection 2 Soft key F2 When there is a second screen this key is normally used as page down Also it could be used for other functions e g purge key Soft keys F3 F5 Soft keys with assigned functions Soft key F6 Always as return key the key to go back previous screen 3 6 SIJECT 16i Operation Manual SIJECT OP15B Screens 3 1 1 Information Screen E SIJECT OP15B System Information OP Version 1 10 CI Version 1 10 PLC Version 2 08 Siemens Numerical Control Ltd Fig 3 4 Information screen 1 SIJECT 16i Tel 86 25 2101888 Fax 86 25 2101666 Siemens Numerical Control Ltd Nanjing P R China Starting please wait Fig 3 5 Information screen 1 1 OEM picture SIJECT 16i Operation Manual 3 7 SIJECT OP15B Screens X203 X204 X205 X206 Dun EH Din HM DI20 HM D30 HE D01 O DI11 O D2141 UI D3141 D DI0 2 MH DI12 HM DI22 HH D32 H DI03 O Dua O DI23 DI 3 3 D04 E DI14 B D24 B DI34 H DI05 O Dia O DI25 UI DI3 5 DI0 6 MH Dip B Dip B Dip E DI 0 7 DI17 OF DI27 O Di37 L j j Fig 3 6 Information screen 1 2 Digital inputs X300 X301 X302 X303 X304 DQ0 0 jG DQ10 HM DQ20 HM DQ3 B DQ4 0 EH DQ
11. advance in mm Mold protection time MProTm Time of low pressure mold protection in second Mold lock time MLckTm Time of high pressure mold lock operation in second Injection time InjTm Total time of 4 stages injection in second Cycle time CycTm Time record of every machine cycle in second Charging time ChaTm Time record of every charging operation in second SIJECT 16i Operation Manual SIJECT OP15B Screens 3 1 10 Service screen Operating sequences Parameter setting CarRetMod Time w ScrewCam 255 CycSenNsTD NOpn w Motor Shut 99 Is LubErrNSTD Nopn v Heat Off op Y FastMIdO pn Norm Y EjeRetTol 9 9 mm MotStrPro on Il MidopnTol 20 0 mm SpecSel 1 Off Y SpecPar 3 0 SpecSel 2 op le SpecPar 4 0 E mi Le m Fig 3 25 Service screen 1 Press this key to enter Service screen See Fig 3 25 Service screen 1 On service screen input password 2 2000 before any parameter setting Then confirm your entry by Enter key See Fig 3 25 Service screen 1 parameter setting Carriage retract mode CarRetMod Carriage retract can be set as position mode or time mode Photo sensor mode CycSenNSTD Photo sensor can be set as normally open mode or normally close mode Lubrication error LubErrNSTD Contactor in alarm circuit can be set as normally open mode or normally close mode Fast mold open FastMI
12. advance retract and charging mode Injection setting screen Set the process parameters for 4 injection modes 3 pressure holding modes and switch mode A Charging setting screen Set the process parameters for 4 charging modes and back pressure selection an Core 1 setting screen Set process parameters for core 1 and select core 3 oe Core 2 seiting screen Set process parameters for core 2 and select core 3 Air blow setting screen Set parameters for air blow 1 2 Mold adjustment screen Select manual mode or auto mode and set process parameters SIJECT 16i Operation Manual 3 3 SIJECT OP15B Screens 3 4 Element Indicator Meaning 2 Manual mode status Current Users can carry out every action manually under status this mode t 1 Semi auto mode status The machine can complete one process cycle under this mode Use Run key or safety door open close to start tel Timer full auto mode status Users can set cycle time on timing screen and set actual cycle time on monitoring screen Press Run key and the machine runs automatically The machine will stop when the set cycle time has been reached Cl Photo sensor full auto mode status Users can set product counting on counter screen and set actual product total quantity and product of this power on on monitoring screen Press Run key and the machine runs automatically
13. cursor key A or Y to enter valve adjustment selection O Press selection key Z and cursor moves to left Use cursor key A or Y to select Max Confirm it with Enter Key Press softkey F3 to increase the Max or use softkey F4 to reduce Max This process can be observed by external amperemeter After finishing the adjustment of the valves Select OFF to stop valve adjustment Lastly check the adjustment result In the Force Output mode implement the Pressure Test 1 2 3 3 32 Press softkey F2 Force Output and the upper box will backlight Set the value of 140bar in Pressure Test Check if the external amperemeter reaches the maximum such as 1Amp SIJECT 16i Operation Manual SIJECT OP15B Screens ts t b DEBI S O A Pump2 Flow 3 P4 P2 P3 P4 Pump3 Flow 60 Pump4 Flow 80 Note Pump1 always On j 1 Im Fig 3 30 Service screen 2 1 pumps setting Pumps setting On service screen 1 press softkey co EH to enter service screen 2 FUME linear scale setting Then press softkey F2 to enter pump combination setting screen See Fig 3 30 Service Screen 2 1 pump combination setting Pump2 pump3 pump4 can be selected here and the flow can be set accordingly Pump2 Flow flow range 0 100 Pump3 Flow flow range 0 100 Pump4 Flow flow range 0 100 SIJECT 16i Operation Manual 3 33 SIJECT OP15B Scr
14. key to enter the counter screen See Fig 3 20 Counter screen Part count and part numbers for each mold can be set on this screen Part counter Part Count Set the production quantity Part numbers for each mold Part Nr MId Set the production quantity for each mold Shois counter Shot Count Display the number of shots Parts of this power on Parts from Startup Display the production quantity of current power on Softkey F1 Clear shot Press this key and the injection time will be reset Softkey F2 Clear part Press this key and the part count will be reset SIJECT 16i Operation Manual SIJECT OP15B Screens 3 1 7 Function screen Operating sequences Examples Contrast adjustment Robot On Y Back Light om Y Language English Y RI Jojo Hm Fig 3 21 Function screen Press this key to enter the function screen see Fig 3 21 Function screen On this screen users can set the robot operation back light function and language English Chinese Robot select or deselect robot Back light Back Light select or deselect back light function If selected then back light will be turned off automatically if there is no key pressed during 3 minutes otherwise back light will be turned off if there is no key pressed during 10 minutes Language Select English or Chinese For robot selection you can do as follows 1 Press key A or Y to en
15. will be displayed If it is be counter then the counter should be set and the actual counting value will be displayed Core 2 out set the pressure and flow for core 2 out If it is by position then position value should be set If it is by time then the time should be set as a parameter and the actual time will be displayed If it is be counter then the counter should be set and the actual counting value will be displayed Core 2 selection CorSelect select or deselect core 2 in out Core 2 mode CorMode select position mode time mode or counter mode Core in position CorlnPos set the position to do core in The core in can be at the start of mold close during mold close or at the end of mold close Core out position CorOutPos set the position to do core out The core out can be at the start of mold close during mold close or at the end of mold close Mold position MidPos display the current position of mold Press Manual Core 2 in key amp to do core in manually and press Manual Core 2 out key to do core out SIJECT 16i Operation Manual SIJECT OP15B Screens Core 3 In 1500 0 140 99 99 9 999 Core 3 Out 1500 0 140 99 99 9 999 CorSelect On CorHid CorMode CorinPos CorOutPos MidOpnFin MidPos o o Fig 3 42 Core 2 in out screen 2 On Core 2 screen 1 see Fig 3 41 press softkey F5 amp to enter Cor
16. 0 1 DQ11 OC DQ21 UI DQ31 UI DQ4 1 DQ0 2 RW DQ12 MH DQ22 RW DQ32 B po E DQ0 3 DQ1 3 O DQ2 3 DQ3 3 DQ4 3 DQ0 4 RW DQ14 HM DQ24 HM DQ34 EH Da44 E DQ0 5 DQ15 J DQ25 UI DQ35 DQ4 5 DQ0 6 M pate B Done M po B po HE DQ0 7 DQ1 7 DQ27 O DQ37 OF DQ47 Force output Force Output Fig 3 7 Information screen 1 3 Digital outputs 3 8 SIJECT 16i Operation Manual Operating sequences SIJECT OP15B Screens PLC Switch RunP PLC Startup Yes PLC Lifecnt oK OP Comm OK CI EEPROM OK CI Type CI 16DP JL i j jm Fig 3 8 Information screen 2 Press Information key to enter the Information screen 1 and current system information will display i e OP version CI version and PLC version See Fig 3 4 Information screen 1 DEM Press soft key F1 and OEM customer specific picture will display See Fig 3 5 Information screen 1 1 OEM picture Siemens can realize specific requirements if customers have any such as displaying company name address symbol etc Press soft key F3 Gi to display the status of all 32 digital inputs The box will backlight if there is a signal See Fig 3 6 Information screen 1 2 digital inputs Users can check the status of each input output Press soft key F4 a to display the status of all 40 digital outputs The box will backlight if there is a signal See Fig 3 7 Information screen 1 3 digital outputs Force Output is to
17. 6i Operation Manual 3 51 SIJECT OP15B Screens 3 52 Mold advance during mold adjustment Advance in mold adjustment mode set the pressure and flow during mold advance Mold retract during mold adjustment Retract in mold adjustment mode set the pressure and flow during mold retract Pulse of mold advance AdvPuls in pulse mold adjustment mode set the pulse of mold advance Pulse of mold retract RetPuls in pulse mold adjustment mode set the pulse of mold retract Pulse mold adjustment PulsAdj select or deselect Mold close time MidCloTim in Auto adjustment mode set the mold close time for mold adjustment Users can set an initial value and the system will judge it automatically If the mold cannot be adjusted within this time then the system will retract the mold to fulfil automatic adjustment Auto mold adjustment Auto Adj select or deselect Current status CurStatus display the pressure and flow of current system When pulse adjustment mode is selected press advance key E and the system will run the set pulse to make the mold advance Press retract key and the sytem will run the set pulse to make the mold retract When auto adjustment mode is selected press soft key F4 Auto Start to start the auto mold adjustment and press F5 Auto Stop to end the adjustment SIJECT 16i Operation Manual To SIEMENS NUMERICAL CONTROL LTD NANJING CHINA R amp D Divisi
18. JECT 16i Operation Manual 2 5 Operator panel keys Load Save key Data key Service key Information key Monitoring key 2 6 Press this key to enter Load Save screen Mold recipe data can be saved into CIIMMC and saved mold recipe data can be loaded from CI MMC Press this key to enter Data screen You can review the production data of last 10 injection cycles including the position and time of each activity such as injection number the position of mold open end point injection start point injection end point pressure hold end point charging end point and ejector end point and the time for mold hold mold lock injection cycle and charging Press this key to enter Service screen OEM can set the factory data and functions here Nine service screens are provided including function selection linear scale setting password setting load save setting proportional valve setting pump setting lubrication setting temperature setting and ramp setting When OEM has finished the start up of injection molding machine these parameters will normally be protected by Password 2 by OEM Press Information key to enter Information screen where the version message of OP Cl and PLC program can be read Then press the softkey F2 and continue to display the PLC status and OP communication status Users can also check the operating status of each digital input output Press Monitoring key to enter Monitoring screen which is the ma
19. SIEMENS SIJECT 161 Operation Manual Software Version 1 User Manual 11 2003 Edition User Documentation SIJECT 16i Document Structure General Documentation Catalog Short Guide for Start Up User Documentation Operation Manual Operation Manual Technical Documentation Start Up SIEMENS SIJECT 16i Operation Manual Software Version 1 Introduction Operator Panel Keys User Manual SIJECT OP15B Screen Valid for Control System Software Version SIJECT 16i 1 10 11 2003 Edition SIJECT Documentation Key to editions The editions listed below have been published prior to the current edition The column headed Note lists the amended sections with reference to the previous edition Marking of edition in the Note column A New documentation B Unchanged reprint with new order number C Revised edition of new issue Edition Order No 12 2000 6AT1931 5AB41 0BAO 11 2003 6AT1931 5AB41 0BA1 Copyright Siemens AG 2003 All right reserved The reproduction transmission or use of this document or its contents is not permitted without express written authority Offenders will be liable for damages All rights including rights created by patent grant or registration of a utility model are reserved Siemens Aktiengesellschaft Note Exclusion of liability We have checked that the contents of this document correspond to the hardware and so
20. SIJECT 16i Operation SIJECT OP15B Screens AdjustVal Off Y Val Type Flow Y ValLimit Min Y PressTest bar FlowTest BckPreTest bar L Eee St Fig 3 29 Service screen 1 3 Proportional valve adjustment PV Press softkey F5 to enter proportional valve adjustment screen See Fig 3 29 Service Screen 1 3 proportional valve adjustment Proportional valve can be adjusted here and you can test pressure flow and back pressure in force output mode Adjust Valve select On Off to start valve adjustment Valve Type select the type of valve flow pressure back pressure reserved Valve Limit select min max value Pressure Test in force output mode input pressure value ranged from 0 140bar Flow Test in force output mode input flow value ranged from 0 100 BackPressure Test in force output mode input pressure value ranged from 0 140bar Firstly start valve adjustment Select ON in Adjust Valve mode 1 Use cursor key or Y to enter valve adjustment selection D 2 Press selection key Ili and the cursor moves to left Use cursor key or Y to select ON Press Enter key to confirm Manual 3 31 SIJECT OP15B Screens S econdly select valve type such as pressure valve then select valve limit such as maximum Choose Max in valve limit and change its value by softkey 1 Use
21. Users can also deselecet it Mold open with high pressure MidOpn 1 set position pressure and flow Fast mold open MIdOpn 2 set the position pressure and flow of fast mold open SIJECT 16i Operation Manual SIJECT OP15B Screens Slow mold open MIdOpn 3 set the position pressure and flow of slow mold open Mold open tolorence MidOpnTol set the allowed tolorence of mold open end position When mold is within this tolorence then the system will consider the mold is opened to the end Mold position MidPos display the actual position of the mold Press key to close the mold manually and press E key to open the mold manually SIJECT 16i Operation Manual 3 39 SIJECT OP15B Screens 3 2 2 Ejector screen Operating sequences 3 40 mm bar Cnt cnt EjeAdv 1 999 9 140 99 99 99 EjeAdv 2 999 9 140 99 Eje Count EjeRet 1 999 9 140 99 EjeRet 2 999 9 140 99 Vibrate 999 9 EjeBck o EjeMode Mul EjePos 999 9 _ ai i i le Fig 3 35 Ejector screen Press the middle key to enter the ejector screen See Fig 3 35 Four status of the ejector advance retract are displayed on the screen ejector advance 1 ejector advance 2 ejector retract 1 and ejector retract 2 All related parameters can be set here including position pressure flow and counter When Vibrate is selected then the vibration position can also be set Ejector
22. adjustment key to enter the mold adjustment screen Press Mold adjustment mode key BB on the operator panal to make the machine at mold adjustment status The indicator 2 on the screen see table 3 1 is flashing to inform users that the machine is under adjustment The system provides two mold adjustment modes pulse adjustment and automatic adjustment For pulse adjustment users can set pulse value for mold adjustment For automatic adjustment users should first set time If mold adjustment does not finish within the preset time then the system will retract the mold automatically Mold close during mold adjustment MIdClo in mold adjustment mode set the pressure and flow during mold close Mold open during mold adjustment MidOpn in mold adjustment mode set the pressure and flow during mold open Carriage movement during mold adjustment Carriage in mold adjustment mode set the pressure and flow during carriage movement Ejector during mold adjustment Ejector in mold adjustment mode set the pressure and flow during ejector movement Injection during mold adjustment Inject in mold adjustment mode set the pressure and flow during injection Suck back during mold adjustment SuckBck in mold adjustment mode set the pressure and flow during suck back decompression Charging during mold adjustment Charge in mold adjustment mode set the pressure and flow during charging SIJECT 1
23. advance 1 EjeAdv 1 During ejector advance users can set position pressure and flow for ejector advance 1 Ejector advance 2 EjeAdv 2 During ejector advance users can set position pressure and flow for ejector advance 2 Ejector retract 1 EjeRet 1 During ejector retract users can set position pressure and flow for ejector retract 1 Ejector retract 2 EjeRet 2 During ejector retract users can set position pressure and flow for ejector retract 2 Vibrating position Vibrate Set position here Ejector retracts to this position and then advances This is so called vibration ejection Ejector backward indicator EjeBck when ejector retracts to the end position this indicator will backlight indicating that the end position signal has been detected Ejector mode EjeMode users can select once multiple or vibration mode Once mode ejector advances after mold open but it will not retract Multiple mode ejector advances and retracts to the end position then advances again It advances and retracts according to the set numbers Vibration mode ejector advances and retracts to the set position then advances again It advances and retracts according to the set numbers If this item is deselected that means this machine does not use ejector Ejector position EjePos display the actual position of ejector SIJECT 16i Operation Manual SIJECT OP15B Screens Ejection counter Eje Count when ej
24. advance manually SIJECT 16i Operation Manual SIJECT OP15B Screens 3 2 4 Injection screen Operating sequences SIJECT 16i Operation Inject 1 1500 0 140 99 Inject 2 1500 0 140 99 Inject 3 1500 0 Da feo 99 9 99 9 Inject 4 1500 0 140 99 TraMode Pos el Holding 1 140 99 99 9 99 9 Holding 2 140 99 99 9 99 9 Holding 3 140 99 99 9 99 9 ScwPos fi e Fig 3 37 Injection screen Press Injection key to enter the injection screen See Fig 3 37 The system offers four Injection stages and three Pressure holding stages and the transition between injection and pressure holding can be selected On this screen corresponding parameters can be set such as position pressure flow and time Injection 1 Inject 1 set the position pressure and flow of injection 1 Injection 2 Inject 2 set the position pressure and flow of injection 2 Injection 3 Inject 3 set the position pressure and flow of injection 3 Injection 4 Inject 4 set the position pressure and flow of injection 4 The time is set for the whole injection actions Transfer mode TraMode it refers to the transfer mode between injection and pressure holding Three modes can be selected Position mode Time mode and Position Time mode Holding 1 set the pressure flow and time for pressure holding 1 Holding 2 set the pressure flow and time for pressur
25. alue Ejector retract end should be the reference of linear scale Length setting value The length of linear scale can be set here ranged from 1 6553mm Actual value displayed value Display the actual value of linear scale Current value displayed value It is the difference from actual value to reference point Linear scale ejector Linear scale ejector can be selected or deselected here 3 28 SIJECT 16i Operation Manual Password setting SIJECT OP15B Screens Higher Pwd J NewPwd2 Retype Pwd 2 Higher Pwd J NewPwd1 Do Retype Pwd 1 tits Fig 3 27 Service screen 1 1 password setting Press soft key F3 to enter the password setting screen See Fig 3 27 Service screen 1 1 password setting and password can be set or changed here Up Higher password the highest level The default value of this system is xxxx Please ask manufacturer then confirm by Enter Key New Password 2 A new password 2 can be set here then confirm by Enter Key The default value of this system is 2000 Retype Password 2 retype the new password 2 and confirm it with Enter Key When the password has been successfully changed the screen will display a message Press Acknowledgment Key Lis Ito finish the operation Low Higher password it is the password level 2 The default value of this system is 2000 then confirm it by Enter Key New password 1 a new password 1 ca
26. ard Force output PV et P E Force output force output PUMP Di PUMP et Ki P Pump combination 1 Functions can be executed which is also applicable for soft keys in following tables 2 2 SIJECT 16i Operation Manual Operator panel keys Softkey F3 Softkey F3 Operation path and function Manual lubrication oO as Manual lubrication lubricate manually Digital input x x a save mold parameters into MMC card or CI x increase screen contrast increase limit value x E save program into MMC card set the password a gl mim ora E m Wi E set manual lubrication Softkey F4 Softkey F4 Operation path and function x digital output load mold parameters from MMC card or Cl l ai 2 x decrease screen contrast reduce limit value po be load program from MMC card u l o x l i temperature setting SIJECT 16i Operation Manual 2 3 Operator panel keys Softkey F5 Softkey F5 Di e Operation path and function Pu Z a proportional valve start up RAP Di RAMP a yA ramp data setting Softkey F6 Softkey F6 Operation path and function Page up 2 4 SIJECT 16i Operation Ma
27. as position pressure flow time and counting Keep pressing the left key to let core 2 in Keep pressing the right key to let core 2 out Press the middle Air blow key to enter Air blow screen Input corresponding parameter position and time for Air blow 1 and Air blow 2 Air blow 1 will work if you press the left key Air blow 2 will work if you press the right key Press the middle Mold adjustment key to enter Mold adjustment screen Input pressure and flow for mold adjustment There are two ways to adjust mold When manual mold adjustment is selected you can set pulse here If auto mode is selected you can set the time of adjusting Mold adjustment retracts if you keep pressing the left key Mold adjustment advances if you keep pressing the right key SIJECT 16i Operation Manual 2 9 Operator panel keys 2 5 Number Keys General 0 eee 9 S XX G 2 6 Cursor Keys General 2 10 The number keys comprise 0 9 numbers decimal and Cancel key They are used to set the recipe data The cursor keys are consisted of Cursor left Cursor right Cursor up Cursor down and the ENTER key and Acknowledge key ACK key When alarm appears and the system message displays on the screen press the ACK key to confirm them Example If you want to input a parameter like pressure or flow of injection first press injection key to enter Injection screen then use cursor keys to go to corresponding field Inpu
28. ation Power on the control system After power on the customer specific picture CSP will be displayed for 3 seconds After CSP screen the SIJECT OP15B Information screen will be displayed for 3 seconds On this information screen the PLC version OP and Cl version will be displayed Then the system will change to monitoring screen automatically SIJECT 16i Tel 86 25 2101888 Fax 86 25 2101666 Siemens Numerical Control Ltd Nanjing P R China Starting please wait Fig 3 1 Customer specific picture screen SIJECT OP15B System Information OP Version 1 10 Cl Version 1 10 PLC Version 2 08 Siemens Numerical Control Ltd Fig 3 2 SIJECT OP15B system information screen SIJECT 16i Operation Manual 3 1 SIJECT OP15B Screens Indicator CJ A S38 ac l F F gt A DASD ooo A o Cape 100 out A n A n sf Display gyvo 490 gS field MidPos 1500 0mm PartCount 65535 ScwPos 999 9mm CurStartup 65535 EjePos 999 9 mm CycTime F s ScwSpd ___1200 0 rpm RecipeNo Fig 3 3 Monitoring screen Screen description There are 3 screen fields on SIJECT OP15B monitoring screen e Status indicators e Displaying field e Softkey block Status indicators ea ool fe Sie o Table 3 1 Description of Status Indicators Element Indic
29. ator Meaning 1 i Monitoring screen Current Main screen Display the working status of injection screen molding machine The purge and lubrication can be controlled Information screen Display the system infomation OEM picture and the status of input outputs Alarm screen Display 32 alarms and events ki E Temperature screen Display the set value and actual value of 5 1 temperature channels 3 2 e Timing screen Display every set value and actual value of timing SIJECT 16i Operation Manual SIJECT OP15B Screens Element Indicator Meaning RH Counter screen Display the set value of part count and the actual production quantity of this power on n BIO Function screen Select language adjust the contrast and set the back light function D Load save screen Load save mold number and parameters to from Cl or MMC card Data screen Display the position and time during the latest 10 injections and cycles E Service screen The basic settings for the machine such as linear scale proportional valve password etc Mold open close screen Set the process parameters for 3 stages mold open 4 stages mold close E Ejector setting screen Set the process parameters for 3 ejector advance retract modes and ejector mode EE Carriage setting screen Set the process parameters for carriage
30. creen structure The screen structure here is relative simple in comparison with hot key of manual screen structure Most of them have only one level and the screens of operating keys core 1 in out and core2 in out have the second level that is they are used for core 3 function The parameters like position pressure flow delay time counter and mode selection can be set in these screens Table 1 3 Screen structure of manual operating keys Screen 1 Mid Clo Opn Screen 1 Eject Screen 1 Carriage Screen 1 Injection Screen 1 H HW H M H Charging Screen 1 Screen 2 g Core 1 g Core 3 Screen 1 2 Screen2 P Core 2 Core 3 Screen 1 Air blow Screen 1 Mold adjust d 1 4 SIJECT 16i Operation Manual Introduction 1 3 Working process of injection molding machine General The most important components in the injection molding machine are Injection unit Mold close unit Electrical and hydraulic control D Fig 1 2 Injection molding machine SIJECT 16i Siject 16i is a compact control system It can be widely used to control injection molding machine from low end to middle and high end customer Please see the manufacturer documentation SIJECT 16i Start up for detailed information Control process The configuration of individual injection molding machine can be different but the working proces
31. d open time TmMIdOpn The total time for mold open which is monitoring time There is alarm if the setting time is exceeded SIJECT 16i Operation Manual SIJECT OP15B Screens Carriage advance time TmCarAdv The total time for carriage advance which is monitoring time There is alarm if the setting time is exceeded Carriage retract time TmCarRet The total time for carriage retract which is monitoring time There is alarm if the setting time is exceeded Ejector advance time TmEjeAdv The total time for ejector advance which is monitoring time There is alarm if the setting time is exceeded Ejector retract time TmEjeRet The total time for ejector retract which is monitoring time There is alarm if the setting time is exceeded Pre decompression time TmPreDec The total time for pre decompression which is monitoring time There is alarm if the setting time is exceeded Decompression time TmDec The total time for decompression which is monitoring time There is alarm if the setting time is exceeded Charging time TmCha The total time for charging which is monitoring time There is alarm if the setting time is exceeded SIJECT 16i Operation Manual 3 19 SIJECT OP15B Screens 3 1 6 Counter screen Operating sequences 3 20 Cnt Cnt Part Count 65536 65536 Part Nr Mid 99 Shot Count Parts from Startup se s II et Fig 3 20 Counter screen Press this
32. dOpn It can be set as normal mode or special mode Motor protection MotStrPro Motor protection can be selected i e if there is delay time during motor star triangle startup Motor protection can also be deselected Special function 1 SpecSel 1 Spare Special function 2 SpecSel 2 Spare Number of screw cams ScrewCam The cam numbers set on the screw during screw speed measurement Range 1 255 Motor shut down when alarm occurs Motor Shut When there is alarm the time passing by from alarm occurring to motor shut Range 30 999s Heat off when alarm occurs Heat Off Select Heat On or Heat Off when there is alarm SIJECT 16i Operation Manual 3 25 SIJECT OP15B Screens Tolerance when ejector retract EjeRetTol When using linear scale users can set the tolerance of ejector retract Range 0 1 9 9 mm Tolerance when mold open MidOpnTol Set the tolerance of mold open Range 1 0 99 9 mm Special parameter 3 SpecPar 3 Spare Special parameter 4 SpecPar 4 Spare Example Select Position at Carriage retract mode CarRetMod 1 Press A or Y key to move the cursor to carriage retract mode field LI 2 Press H key to start the setting mode Press A or Y key to select Position mode Confirm the setting with Enter key 3 26 SIJECT 16i Operation Manual SIJECT OP15B Screens Switch Current Ref Actual Length LS Mold O 1999 9 999 9 1999 9 2000
33. e 2 screen 2 See Fig 3 42 Core 3 in out can be set here The operation of core 3 is the same as described in section 3 2 6 SIJECT 16i Operation Manual 3 49 SIJECT OP15B Screens 3 2 8 Air blow screen mm Air 1 Air 2 MidPos Fig 3 43 Air blow screen Operating sequences nt o aae ep i et ola Ce Press the air blow key to enter the air blow screen See Fig 3 43 The screen displays two statuses Air blow 1 and Air blow 2 When the mold reaches the position air can blow by the set time Air blow 1 Air 1 select or deselect the air blow 1 When the mold reaches the position air blow will be controlled by the set time Air blow 2 Air 2 select or deselect the air blow 2 When the mold reaches the position air blow will be controlled by the set time Mold position MidPos display the actual position of mold Press Manual Air blow 1 ES to activate air blow 1 and press air blow 2 to enable air blow 2 function 3 50 SIJECT 16i Operation Manual SIJECT OP15B Screens 3 2 9 Mold adjustment screen Operating sequences oy 4s 2 Ese bar H Cnt ent Mid Clo 140 99 AdvPuls Mid Opn 140 Ret Puls Carriage 140 99 PulsA dj Ejector 140 T s t s Inject 140 9 MidcioTim 99 9 s s SuckBck 140 AutoAdj Charge iad 9 bar Advance 140 CurStatus Retract 140 Fig 3 44 Mold adjustment screen Press the mold
34. e has run more times than the lubrication counter setting number Photo Sensor Full Auto mode key Set all the parameters necessary including part counter press this Sensor Full Auto mode key and wait for the LED light on Press the RUN key Ei to start the system The machine will execute the cycle automatically until the set product quantity has been reached Then the machine stops and LED off During this process when a cycle is finished the sensor will check whether the product has fallen down If it is OK the next cycle will run successfully Otherwise alarm is on and the machine will stop Lubrication can be done automatically if the machine has run more times than the lubrication counter setting number SIJECT 16i Operation Manual 2 11 Operator panel keys Manual mode key This mode shall work with other manual operating keys together Press manual mode key and the LED is on In manual operating area press the middle key to open the desired screen Input necessary parameters and press the manual left key or right key to continue every action System will run continuously until you release the key or when the timer or counter is full Following operations can be carried out in this mode they are Mold open close ejector advance retract injection suck back charge core 1 in out core 2 in out core 3 in out air blow 1 amp 2 and lubrication purge This mode can also be used to reset the parameters and clea
35. e holding 2 Holding 3 set the pressure flow and time for pressure holding 3 Screw position ScwPos display the current position of screw Press Manual injection A ES to do injection once manually and press Decompression key to suck back once Manual 3 43 SIJECT OP15B Screens Notice There are three transition modes between injection and pressure holding If Position mode is selected then the set time is monitoring time The alarm is warning when the time is exceeded H Time mode is selected then the set time is control time The set position value is invalid If Position Time mode is selected then the one who reaches the set value first takes the priority 3 44 SIJECT 16i Operation Manual SIJECT OP15B Screens 3 2 5 Charging screen Operating sequences PreDec 1500 0 140 99 BckP Charge 1 1500 0 140 99 140 Charge 2 1500 0 140 99 140 Charge 3 1500 0 140 99 140 Charge 4 1500 0 140 99 140 Dec 1500 0 140 99 BP Select op Y ScwPos SewRpm ep j die Fig 3 38 Charging screen Press the Charging key to enter the charging screen See Fig 3 38 Four charging statuses are provided on the screen and related parameters can be set here including position pressure and flow In addition backpressure can be selected to set the pressure Pre decompression implement decompression before charging and the pos
36. e loop please refer to section 3 1 10 Service screen temperature setting SIJECT 16i Operation Manual 3 15 SIJECT OP15B Screens Preheating setting 3 16 Oto tt yb ED el Cur Time e J 2 J 46 Time Preheat Monday 08 E 30 On 7 Tuesday 08 HIER On 7 Wednesday 08 30 On 7 Thursday 08 J so On V Friday 08 30 On 7 Saturday 08 E 30 Off Sunday 08 30 Off V El j j Let Fig 3 17 Temperature screen 1 1 Preheating setting Press softkey F3 OF to enter Preheating setting screen See Fig 3 17 Temperature Screen 1 1 Preheating setting Preheating time can be set here Current Time display the current time of the system Time set the time to start preheating Preheating time can be set for each day The clock mode is 24 hours Preheat select or deselect preheating SIJECT 16i Operation Manual SIJECT OP15B Screens CurDate Je Jr SetDate 2003 63 00 HH MM SS CurTime 0 B SI j j j Si Fig 3 18 Temperature screen 1 2 Date time setting Date time setting On Temperature screen 1 press softkey F4 to enter Date time setting screen See Fig 3 18 Date and time can be set accordingly Current Date display the system date by year month day Set Date input the actual date if the displayed current date is not correct Current Time display th
37. e system time by hour minute second Set Time input the actual time if the displayed current time is not correct Example Set the actual date 1 Press the Cursor keys and move the cursor to year field of SetDate and input actual year such as 2003 by number keys Confirm the entry by Enter key 2 lf you have confirmed the year entry the cursor will move to month field automatically Then input actual month by number keys Confirm your entry by Enter key Input the actual date by number keys Confirm it by Enter key When all year month and day have been set press softkey F1 Confirm to enable the set And the current date will be changed to the set date accordingly SIJECT 16i Operation Manual 3 17 SIJECT OP15B Screens 3 1 5 Timer screen Operating sequences 3 18 ICH t b wm Di r A T s tis T s tis TmCyc 999 999 TmMIdClo 99 9 999 Interval 99 9 999 TmMIdOpn 999 999 TcCool 999 999 TmCarAdv 99 9 99 9 TdCha 99 9 99 9 TmCarRet 99 9 99 9 Tdinj 99 9 99 9 TmEjeAdv 99 9 999 TdCorln 9 9 999 TmEjeRet 99 9 99 9 TdCorOut 99 9 99 9 TmPreDec 99 9 999 TdEjeAdv 999 TmDec 99 9 99 9 TdEjeRet 99 9 TmCha 999 999 Oo j j 2 Fig 3 19 Timer screen Press this key to enter the Timer screen See Fig 3 19 Timer screen On thi
38. ector multiple vibration mode is selected users can set the numbers of ejection Press key to forward ejector to remove part from mold manually and press key to retract ejector manually SIJECT 16i Operation Manual 3 41 SIJECT OP15B Screens 3 2 3 Carriage Screen Operating sequences 3 42 Sb P A CO bar 1 T s T s CarAdv 140 99 CarRet 140 99 99 9 99 9 Feed mode Fixed e Fixed Cha Dec Front Cha Dec Car Bck Back CarBck Cha Dec ai e Fig 3 36 Carriage screen Press the middle key to enter the carriage screen See Fig 3 36 The status of carriage advance and retract is displayed here also the mode of feeding Carriage advance CarAdv set the pressure and flow of carriage advance Carriage retract CarRet set the pressure flow and time of carriage retract The time set here is used for controlling carriage retract when timer is selected as carriage retract mode When the time is expired carriage retract will be finished Feeding mode Feed mode there are three modes for feeding fixed front and back Fixed feeding the carriage is fixed first charging then decompression Front feeding the carriage is at the front first charging then decompression then the carriage will retract Back feeding the carriage will retract first then charging and decompression Press E key to make carriage retract manually Press ES key to make carriage
39. eens Operating sequences 3 34 Lub Time 999 999 s Lub Count 32767 32767 Lub Status LubOilLevel ep tis Fig 3 31 Service screen 2 2 lubrication picture On service screen 1 press softkey co EH to enter service screen 2 4 linear scale setting Then press softkey F3 to enter lubrication setting screen See Fig 3 31 Service Screen 2 2 lubrication picture Lubrication time and lubrication count can be set here Lubrication Time every lubrication time can be set here ranged from 0 0 99 9sec Lubrication Count set the numbers of injection cycles When the cycles have been finished the system will be lubricated automatically The range is from 1 to 32767 Lubrication Status Press softkey F1 manual lubrication to start the 4 lubrication then the box will backlight and is flashing Lubrication Oil Level Inform the user to add lubrication oil when the oil level is very low then the box will backlight and alarm occurs i e LA is flashing SIJECT 16i Operation Manual Temperature setting SIJECT OP15B Screens TmpTolPlus 3 C Channel 1 or Y LY TmpTolMinus 5 C Channel 2 Off Oil Upper Se C Channel 3 Oil Lower o Jc Channel 4 TmpCompen 399 9 C Channel 5 Off Nozzle Mode CloLoop e Oil TmpAlm Off lalallala ali j le Fig 3 32 Service screen 2 3 temperature setting On service screen 1 pres
40. elated parameters should be preset on service screen See section 3 1 10 Service screen Lubrication setting SIJECT 16i Operation Manual 3 11 SIJECT OP15B Screens 3 1 3 Alarm screen CT AdjLimit CycSenCov LubeErr AutAdjFin CycSenErr CT Alarm 20 AdjSenErr CT MidopnErr E RobErr O TmpLimit CT TmMidLck O Telnj L omg EjeNotBck L SewSenErr L MotLoad CorNotBck LSPSEr J Midsg 1 Tmcha LI Te1 Fault PartCount TmMIdPro TC2 Fault O TmCyc O Injsg TC3 Fault oleo jet Fig 3 12 Alarm screen 1 Oo we Epi elt O EM TmMidClo EM OperateModErr J EM TmMIdOpn EM Event 12 J EM TmCarAdv Cl EM Event 13 J EM TmCarRet EM Event 14 CT EM TmRjeAdv L EM Event 15 CT EM TmRjeRet EM Event 16 CT EM TmPreDec EM Event 17 C EM TmDec CT EM Event 18 C EM ForStatusOn L EM Event 19 CT M CarNotFrontPos O M Event 20 Fig 3 13 Alarm screen 1 1 event record screen 3 12 SIJECT 16i Operation Manual SIJECT OP15B Screens S TC4 Fault TC5 Fault TC6 Fault Alarm 31 Alarm 32 HL CLEFEL D Fig 3 14 Alarm screen 2 continued Operating sequences Press alarm key to enter the alarm screen altogether 32 alarms are displayed here See Fig 3 12 Alarm screen 1 and Fig 3 14 Alarm screen 2 continued When an alarm appears the alarm i
41. four ramps to be set pressure and flow for each ramp and ranged from 0 to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is action switch Ejector it is the ramp before and after the actions of ejector setting pressure and flow for each and the range is from 0 to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is action switch Decompression it refers to the ramps when decompression begins and decompression completes set pressure and flow for each and the range is from 0 to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is action switch SIJECT 16i Operation Manual SIJECT OP15B Screens Core 1 it is the ramp for core 1 in out set pressure and flow for each and the range is from 0 to 99 The values should be the differences for pressure and flow between every two PLC cycles when there is any action switch Core 2 3 the operating sequence is same as Core 1 SIJECT 16i Operation Manual 3 37 SIJECT OP15B Screens 3 2 Manual operation screen 3 2 1 Mold open close screen Operating sequences 3 38 MidClo 1 1500 0 140 99 MIdClo 2 1500 0 140 99 MidPro 1500 0 140 99 99 9 99 9 MidLck C 140 99 99 9 99 9 DifValve on vJ MidOpn 1 1500 0 140 99 MIdOpn 2 1500 0 140 99 MIdOpn 3 1500 0 MidOpnTol
42. ftware described Nonetheless differences might exist and we cannot therefore guarantee that they are completely identical The information contained in this document is reviewed regularly and any necessary changes will be included in the next edition We welcome suggestions for improvement Siemens AG 2003 Subject to technical changes without notice SIJECT 16i Contents 1 INTRODUCTION Tat Operating panel E e EE V2 OVemiew OF SCROSNS EE 1 3 Working process of injection molding machine rr OPERATOR PANEL KEYS 21 LiquidiGrystal Display TE RE e el EN 23 Screen hot E 24 Manual Operating KEYS uu u u SSS aquilo Qatu aa isa eds dao nel nisi dida 20 ul 2 6 G rlSOPK8VSu u Su sadias aW aasan haqa Eat sasa A aspas aaa A caqui ara 2 7 Operating mode keys U n 2 8 Motor keys and Heater Kee u LLL tthe geng Math gees eegene SIJECT OP15B SCREENS 3 1 Hotkey Sorens ria ceeaaaaaa sasa aaaaaaaaae aa aaaa aa aaaa aaa iaaii 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 7 3 1 8 3 1 9 3 1 10 Information Screen Monitoring screen Alarm screen Temperature screen Timer screen Counter screen Function screen Save load screen Data screen Service screen 32 Manual operation SCFOCN UL UI ua nennir See EES deeg 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6 3 2 7 3 2 8 3 2 9 Mold open close screen Ejector screen Carriage Screen Injection screen Charging screen Core 1 screen Core 2 screen Ai
43. in screen of system The current machine running statuses are displayed including the positions of mold screw ejector rotation speed of screw production quantity power on time cycle time and current mold number Additionally the purge and lubrication can also be operated SIJECT 16i Operation Manual Operator panel keys 2 4 Manual Operating Keys General Mold key Ejector key Carriage key Allthe manual keys E and A described below can function only after the Manual mode and Mold adjustment is running Press the middle Mold key to enter Mold screen Input corresponding parameter Position pressure flow and protecting time for each step Mold will open continuously if you keep pressing the left key Mold will close continuously if you keep pressing the right key Mold close open keys can be operated in combination with core in out keys for example Core in can be done during before or after mold close or Core out during before or after mold open Press the middle Ejector key to enter Ejector screen Now you can input corresponding parameter Position pressure flow and counter for ejector advance and retract and set counter and ejector mode Ejector will retract continuously if you keep pressing the left key Ejector will advance continuously if you keep pressing the right key Repeat above mentioned two steps to carry out multiple ejection Press the middle Carriage ke
44. ition pressure and flow can be set here Charging 1 set the position pressure and flow for charging 1 If proportional backpressure valve is used then the value should be set as backpressure Charging 2 set the position pressure and flow for charging 2 If proportional backpressure valve is used then the value should be set as backpressure Charging 3 set the position pressure and flow for charging 3 If proportional backpressure valve is used then the value should be set as backpressure Charging 4 set the position pressure and flow for charging 4 If proportional backpressure valve is used then the value should be set as backpressure Decompression Dec implement decompression after charging and the position pressure and flow can be set here Back pressure selection BP Select you can select the proportional backpressure valve or deselect it Screw position ScwPos display the current position of screw Screw rotation speed ScwRmp display the actual screw rotation speed In manual mode press charging key EN to begin charging Release the the key and the charging will stop SIJECT 16i Operation Manual 3 45 SIJECT OP15B Screens 3 2 6 Core 1 screen Operating sequences 3 46 es y wl Ba E est Core 1 In 1500 0 140 99 Core 1 Out 1500 0 140 99 99 9 999 CoreSelect On v CorHid CorMode CorInPos CorOutPos MidOpnFin Vv MidPo
45. le in injection molding machine 1 6 SIJECT 16i Operation Manual 2 Operator panel keys 2 1 Liquid Crystal Display LCD General The LCD display with CCFL back light has a good performance to display Alarms Recipe data Customer specific picture Operation status Performance The LCD has the following characteristics 320x240 pixel 5 7 Chinese English the contrast can be adjusted manually SIJECT 16i Operation Manual 2 1 Operator panel keys 2 2 Soft keys General Users can press softkey to complete different operation as well as to enter other screens Softkey F1 Softkey F1 Operation path and function DEM DEM PR Ci OEM Original Equipment Manufacturer specific picture a GJ Event information Selection key Purge start o Smam Purge start start up the purge function Injection reset Injection reset execute reset fuction of injection counting Manual Lubrication a So E Manual lubrication lubricate manually Softkey F2 Softkey F2 Operation path and function Zl Page down r d D E d KE mao purge key Di aiii i 2 D Le Purge stop stop purge function Product reset Product reset execute product reset function PLC version et kd PLC version display PLC version of MMC c
46. make certain point force output For example input 3 4 and press softkey F2 Force Output Now DQ3 4 on the screen will backlight and this point in the system will give output and LED on Press softkey F2 to enter the next screen See Fig 3 8 Information screen 2 The type of Cl and the position of PLC switches are displayed here When PLC powers on the system will check the running status of PLC automatically such as PLC startup PLC cycle OP communication and CI EEPROM SIJECT 16i Operation Manual 3 9 SIJECT OP15B Screens 3 1 2 Monitoring screen 3 10 H sede HE ses 140 bar Em out n m sA tat s n MidPos 1500 0mm PartCount 65535 ScwPos 999 9 mm CurStartup 65535 EjePos 999 9m CycTime 999 s ScwSpd RENE RecipeNo 50 Fig 3 9 Monitoring screen 1 J EM TmMIidClo EM OperateModErr EM TmMIdOpn LI EM Event 12 CT EM TmCarAdv EM Event 13 E EM TmCarRet EM Event 14 CT EM TmRjeAdv L EM Event 15 m EM TmRjeRet EM Event 16 CT EM TmPreDec EM Event 17 C EM TmDec EM Event 18 L EM ForStatusOn EM Event 19 M CarNotFrontPos M Event 20 Fig 3 10 Monitoring screen 1 1 event record SIJECT 16i Operation Manual SIJECT OP15B Screens T s tis Purge Time 99 9 99 9 Cnt ent Purge Cnt 99 99
47. n be set here then confirm by Enter Key The default value of this system is 1111 Retype password 1 retype the new set password 1 then confirm it by Enter Key When the password has been successfully changed the screen will display a message Press Acknowledgment Key Li Ito finish the operation SIJECT 16i Operation Manual 3 29 SIJECT OP15B Screens Program Types PLC Y MMC PLC version RI Ee i je Fig 3 28 Service screen 1 2 Save load screen Operating sequences Press softkey F4 ka to enter save load screen The PLC menus CSP can be saved loaded to from MMC Program types User can select PLC menus or CSP MMC PLC version displayed value Press softkey F2 PLC version to show the PLC version in MMC Operating examples To select Menus in Program types Steps are as follows 1 Press cursor key A or Y to enter program type selection LI 2 Press Selection Key Ill and the cursor moves to the left 3 Press cursor key A or Y to select Menus 4 Press Enter Key to confirm Download Menus from MMC Steps are as follows 1 Plug in MMC card in the Cl this operation should be done after turning off the power 2 Select Menus in Program Type e Press softkey F4 to start data transfer 4 Restart the system after the transfer process is finished The operation is over 3 30 SIJECT 16i Operation Manual Operating sequences Operating sequences
48. ndicator 0 see Table 3 1 is flashing to inform the user to check the alarm screen On the alarm screen the box in front of the current alarm is backlight Then users should take corresponding correction activities to clear alarm resource and press acknowledgment key Li or manual mode key SS to acknowledge and delete the alarms Press soft key F1 Lie enter the event record screen See Fig 3 13 Alarm screen 1 1 event record screen This screen can also be called by pressing Information key Press soft key F2 r to enter the next layer of screen See Fig 3 14 Alarm screen 2 continued Other alarms can be checked SIJECT 16i Operation Manual 3 13 SIJECT OP15B Screens DCH leie 2 Alarm 1 le Alarm 2 2002 BEI Alarm3 DE Alarm 4 BEI Alarm 5 10 Alarm 6 10 Alarm 7 LL 10 Alarm 8 2002 CH 10 Alarm 9 10 Alarm 10 2002 10 Fig 3 15 Historical Alarm Operating sequences EN Press Alarm key to enter Alarm screen 1 On Alarm screen 1 press softkey F3 Ga to enter Historical Alarm screen See Fig 3 15 The names of alarm as well as their date and time are displayed on this screen 3 14 SIJECT 16i Operation Manual SIJECT OP15B Screens 3 1 4 Temperature screen Sta E Act 200 200 200 200 200 200 200 Set 200 200 200 UpTol 20 LowTol 10 Noz Fu Noz Tmp Unit C Hold 420
49. nual Operator panel keys 2 3 Screen hot keys General Alarm key Temperature key Timer key Counter key Function key Press each key and corresponding screen will be displayed If the screen has more than one layer use the soft keys of page down ho go to the next layer Press the page up key ISt right to go back to the previous screen Press Alarm key to enter Alarm screen and the current alarm will be displayed on this screen Press F1 key to enter the event record screen and you can check the record of all events Press this key to enter Temperature screen where the set value of each temperature channel can be input and the actual value of temperature channel can be displayed as well In addition you can choose the heat holding function and you can set the tolerance of temperature control You can also choose the control mode of nozzle open loop close loop Press this key to enter Timer screen Every time duration can be set such as cycle time cooling time mold open close time as well as every delay time and monitoring time Press this key to enter Counter screen You can set the quantity of products and the products of each mold Also the current product quantity number of injection and products quantity after machine power on can be displayed Press Function key to enter Function screen The screen contrast language Chinese English selection of robot and back light functions can be set SI
50. on No 18 Siemens Road Jiangning Development Zone 211100 Nanjing People s Republic of China Company Dept Address Telephone Fax Suggestions and or corrections Suggestions Corrections For Publication Manual SIJECT 16i Operation Manual Software Version 1 User Documentation User Manual Order No 6AT1931 5AB41 0BA1 Edition 11 2003 Should you come across any printing errors when reading this publication please notify us on this sheet Suggestions for improvement are also welcome
51. r blow screen Mold adjustment screen 1 Introduction 1 1 Operating panel layout a Lui z mg a TIR leie RS Operator panel layout Fig 1 1 SIJECT 16i Operation Manual Introduction Description of softkey area Explanation of the function of each softkey area is in Table 1 1 Table 1 1 Description of softkey area Operating area Key numbers Meaning 1 Display different control screens Liquid crystal display E 6 keys Call selected pictures and functions from different screens Soft keys 3 10 keys Press each key and corresponding screen will be displayed Parameters setting production Screen hot keys monitoring and data saving can be executed 4 26 keys Call the parameter setting screen with the key then control the machine movement manually Manual operating keys G 12 keys Input number parameter Create recipe data Number keys 6 6 keys Move the cursor to the required position with Cursor key then press Enter key to confirm the Cursor keys setting Or when screen displays the message press ACK key press ACK key to confirm 7 7 keys Select machine mode with Mode key When in Semi Auto Auto mode press Run Stop key to Operating mode keys start stop the Semi Auto Auto mode cycle Or use Manual Mode key to select manual mode then you can press manual control key for manual movement Or press Mold adjustment key to
52. r the alarm Mold Adjustment mode key Run key Stop key 2 12 This mode is especially used for mold adjustment when a new mold is installed in the machine Following operations can be carried out in this mode they are Mold open close ejector advance retract injection decompression charge mold adjustment advance retract and lubrication Press this Mold adjustment mode key and mold adjustment key CH enter mold adjustment screen Input the parameters then press mold adjustment advance retract key to adjust mold manually or press auto start key to start auto mold adjustment To protect mold from damaging the mold open close in this mode should keep a low speed and invariable pressure and flow Run key is to run Semi Auto mode Timer Full Auto mode Sensor Full Auto mode Stop key is to stop Semi Auto mode Timer Full Auto mode Sensor Full Auto mode SIJECT 16i Operation Manual Operator panel keys 2 8 Motor keys and Heater keys General The following two sets buttons are used to control the motor and heater Motor key Push the left key to start the motor The motor will be actuated in star mode at the beginning after the delay time it will switch to triangle mode Push the right key to stop the motor Heater key Push the left key to switch on the heater push the right key to switch off the heater SIJECT 16i Operation Manual 2 13 3 SIJECT OP15B Screens 3 1 Hot key Screens Startup inform
53. s DI m3 m gS Fig 3 39 Core 1 in out screen 1 i Press the Core 1 key to enter Core 1 screen See Fig 3 39 The screen displays the core 1 in out status and the related parameters can be set here including the position pressure flow time and counter The core operation can be controlled by position by time or by counter Core 1 in set the pressure and flow for core 1 in If it is by position then position value should be set If it is by time then the time should be set as a parameter and the actual time will be displayed If it is by counter then the counter should be set and the actual counting value will be displayed Core 1 out set the pressure and flow for core 1 out If it is by position then position value should be set If it is by time then the time should be set as a parameter and the actual time will be displayed If it is by counter then the counter should be set and the actual counting value will be displayed Core 1 selection CorSelect select or deselect core 1 in out Core 1 mode CorMode select position mode time mode or counter mode Core in position CorlnPos set the position to do core in The core in can be at the start of mold close during mold close or at the end of mold close Core out position CorOutPos set the position to do core out The core out can be at start of mold close during mold close or at the end of mold close Mold position MidPos
54. s screen the working time for every action and the delay time for action switch as well as protection time for charging can be set Cycle time TmCyc It is the time to monitor one machine cycle If the actual machine cycle time is longer than the set value then there is alarm Interval time Interval When one cycle is finished there is an interval time before the next machine cycle start This setting is only applicable in time auto mode Cooling time TcCool When injection is finished the timer begins to work This interval is to make sure that the material has enough time for cooling Charging delay TdCha It is the interval time between injection and charging which is to prevent the overheating of plastic material Injection delay Tdlnj When the carriage arrives at the injection position it will wait certain time before injection Core in delay TdCorln When previous work is finished core in will begin after a delay time Core out delay TdCorOut When previous work is finished core out will begin after a delay time Ejector advance delay TdEjeAdv When mold open is ended ejector advance will begin after a delay time Ejector retract delay TdEjeRet When ejector advance is finished ejector retract will begin after a delay time Mold close time TmMIdClo The total time for mold close which is monitoring time There is event message if the setting time is exceeded Mol
55. s should be implemented in a similar way Thus we describe it roughly in the following diagram It is provided in the diagram that the Core in acts before Mold Close Start or during Mold Close Process the Core out acts before Mold Open Start or during Mold Open Process An Caution Other functions not described in the following diagram might be executed in the control system It is only for reference SIJECT 16i Operation Manual 1 5 Introduction Time full auto Cycle start pa Cycle end Full auto Sensor tul Yes No auto ounter arrive Safety do or close d Kg Yes Semi auto 6G gt Corelin je auto Cycle key ract C start Y Yes Close mold Core 2in No Ejector retract A A Yes Stay time Y ke Cores in No u No Y _ artive i Ejector shake time stay Old clos end Ejector shake I A Yes Yes Y Carriage advance Y Injection Ejector n a holding advance A Start cooling time Yes Back old ope es eeding end No No Y Carriage Lei Charging Air blow Core 1 out retract J Y Y Open mold Suck back Core 2 out Front 8 vw e No ki Core 3 out Yes Carriage retract Fig 1 3 Flow chart for one cyc
56. s softkey co EH to enter service screen 2 o linear scale setting Then press softkey F4 e E so as to enter temperature setting screen Temperature channel can be set from 1 to 5 and temperature can be set accordingly Temperature Tolerance Plus set the tolerance plus for each temperature channel Temperature Tolerance Minus set the tolerance minus for each temperature channel Oil Upper set the upper limit of hydraulic oil temperature Oil Lower set the lower limit of hydraulic oil temperature Temperature Compensation set the temperature compensation The system has been set the compensation before delivery and it is unnecessary for users to set it again Nozzle Mode two modes are available it can be assigned as close loop or open loop Channel 1 select or deselect Channel 2 select or deselect Channel 3 select or deselect Channel 4 select or deselect Channel 5 select or deselect Oil Temperature Alarm If oil temperature alarm is selected when the upper lower limit of oil temperature has been set there is no alarm if oil temperature is within the specification and alarm occurs if it is out of specification SIJECT 16i Operation Manual 3 35 SIJECT OP15B Screens Operating Sequences 3 36 ES ah E ln 2 bar 9 tb 1 MidCio 5 5 MidOpn 5 5 s e 5 5 5 5 Ls Ls 5 5 5 5 ce s
57. select mold adjustment mode then you can do manual or auto mold adjustment 4 keys Control the motor start stop and heater on off Motor keys and heater keys 1 2 SIJECT 16i Operation Manual Introduction 1 2 Overview of screens Hot key screen These screens are configured in different nested level For instance the structure Service screen is designed in multistage structure It is oriented to the OEM customer Therefore it comprises the most important function parameters for OEMs Altogether ten different screens can be displayed All hot key screens are listed in Table 1 2 for reference Table 1 2 Hot key screen structure Screen 1 3 Manual lube Screen 2 Screen 1 2 Alarm con d Purge Screen 1 1 Screen 1 1 Event Event Screen 1 Screen 1 Alarm Monitoring Screen 1 Screen 1 Screen 1 Screen 1 Screen 1 Screen 1 Screen 1 1 ET Timer Counter Function Load save Data Service J Information Screen 2 Screen 1 1 Screen 1 1 Data con d Password OEM Screen 1 2 Screen 1 2 Load save DI Screen 1 3 Screen 1 3 Prop Valve er DO Y Screen 2 Screen 2 Linear scale J PLC CI Info Screen 2 1 Pumps Screen 2 2 Lubrication Screen 2 3 Temperature Screen 2 4 Ramp SIJECT 16i Operation Manual 1 3 Introduction S
58. t parameter using number keys and press ENTER key to confirm your entry Caution Be sure not to change any parameter during system running SIJECT 16i Operation Manual Operator panel keys 2 7 Operating mode keys General Semi Auto mode key You can start the machine in different modes Semi Auto mode Timer Full Auto mode Sensor Full Auto mode Manual mode and Mold adjustment mode When machine starts for the first time select Semi Auto mode Timer Full Auto mode Sensor Full Auto mode The function is actuated only after the Run key is pressed and the safety door opens hereafter For Manual mode and mold adjustment mode it is not necessary to use Run key First set all the recipe data then press this semi auto mode key and wait for the LED on Press the RUN key Ei Machine will start automatically for one cycle Another cycle should be started by pressing RUN key Ei again or safety door is opened closed once Lubrication can be done automatically if the machine has run more times than the lubrication counter setting number Timer Full Auto mode key Set all the parameters necessary including total cycle time press this Timer Full Auto mode key and wait for the LED on Press the RUN key Ei to start the system The machine will execute the cycle automatically until the set product quantity has been reached Then the machine stops and LED off Lubrication can be done automatically if the machin
59. ter the robot setting field O 2 Press E key for the first time it is required to input password 1 of 1111 then confirm the entry by Enter key Cursor is at selection field press A or Y to select Press Enter key to confirm the selection Press softkey F3 key and the system displays the message Type password Input the password and press Enter key to confirm the entry Then press softkey F3 again and the screen contrast is increasing On the contrary press F4 the screen will become darker SIJECT 16i Operation Manual 3 21 SIJECT OP15B Screens 3 1 8 Save load screen II CH el qg Di DA Save load Medium mme Je Recipe No o Operating sequences Example 3 22 Fig 3 22 Save load screen Press this key to enter the Save load screen See Fig 3 22 Here users can select save load medium and set the recipe number Save load Medium recipes can be saved loaded to from CI board or MMC card Recipe number Recipe No MMC card can store 1 50 recipe data and CI board can save 1 30 recipe data And 1 50 recipe data can be loaded from MMC and 1 30 recipe data can be loaded from Cl For MMC selection you can do as follows 1 Press A or Y key to move the cursor to the save load medium field o Press selection key CH for the first time it is required to input password 1 of 1111 then confirm the entry by Enter key Press A or Y key
60. to select the MMC card Press Enter key to confirm the selection When saving the current recipe parameter to the MMC card you can do as follows 1 2 Select recipe number in Recipe No such as 6 Select MMC card in Save load medium and confirm it with Enter key ele ja Press soft key F3 to do the saving The system will display a message when saving operation is finished aS Press Lack to acknowledge it SIJECT 16i Operation Manual 3 1 9 Data screen Operating sequences SIJECT OP15B Screens miss Tas A Shot MidOpn InjStr InjEnd HidEnd ChaEnd Fig 3 23 Data screen 1 Shot MidOpn InjStr InjEnd HidEnd ChaEnd Fig 3 24 Data screen 2 Press this key to enter the Data screen 1 and press page down key F2 on this screen to enter the Data screen 2 See Fig 3 23 Data screen 1 and Fig 3 24 Data screen 2 Data screen provides the important data of the latest 10 shots the latest one is always on the top Shot Shot number The latest shot is always on the top Mold open end MidOpn End position of mold open in mm Start injecting InjStr Start position of injection in mm SIJECT 16i Operation Manual 3 23 SIJECT OP15B Screens 3 24 Injection end InjEnd End position of injection in mm Holding end HIdEnd End position of pressure holding in mm Charging end ChaEnd End position of charging in mm Ejector advance end EjeEnd End position of ejector
61. y to enter Carriage screen Now you can input corresponding parameter pressure flow and carriage retract time for carriage advance and retract Carriage will advance continuously if you keep pressing the left key Carriage will retract continuously if you keep pressing the right key SIJECT 16i Operation Manual 2 7 Operator panel keys Injection key Charge key Core 1 key Press the middle Injection key to enter Injection screen Input corresponding parameter pressure position flow and total injection time for injection Machine will inject once if you press the left key Keep pressing the left key the machine will come into pressure holding status automatically after injection is finished Machine will suck back i e screw retract if you keep pressing the right key Press the middle Charge key to enter Charge screen Input corresponding parameter Position pressure and flow for charging Screw will be charging if you keep pressing the right key Press the middle Core 1 key to enter Core 1 screen Input corresponding parameter for core 1 such as position pressure flow time and counting Keep pressing the left key to let core 1 in Keep pressing the right key to let core 1 out SIJECT 16i Operation Manual Core 2 key Air blow key Mold adjustment key Operator panel keys Press the middle Core 2 key to enter Core 2 screen Input corresponding parameter for core 2 such
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