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SIZE FOR SIZE… BEST VALUE IN THE INDUSTRY
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1. IP65 Type 4 12 Enclosed IP65 4 1 2 Combination Enclosed Controllers with Combination Hp Fusible Controllers with Rated Voltage Current 0 5 1 2 0 75 3 4 7 5 Disconnect Circuit Breaker V AC Rating A kW 7 1 2 Cat No Cat No 3 0 5 152H C3FHD 33 153H C3FHD 33 9 0 75 152H C9FHD 34 153H C9FHD 34 9 1 152H C9FHD 35 153H C9FHD 35 9 1 5 152H C9FHD 36 153H C9FHD 36 2 152H C16FHD 37 153H C16FHD 37 16 3 152H C16FHD 38 153H C16FHD 38 25 5 152H C25FHD 39 153H C25FHD 39 37 7 5 152H C37FHD 40 153H C37FHD 40 10 152H C43FHD 41 153H C43FHD 41 200 208 60 E 15 152H C60FHD 42 153H C60FHD 42 85 ES 20 152H C85FHD 43 153H C85FHD 43 85 ES 25 152H C85FHD 44 153H C85FHD 44 30 152H C108FHD 45 153H C108FHD 45 40 152H C135FHD 46 153H C135FHD 46 60 152H C201FHD 48 153H C201FHD 48 ER 75 152H C251FHD 49 153H C251FHD 49 100 152H C317FHD 50 153H C317FHD 50 361 125 152H C361FHD 51 153H C361FHD 51 150 152H C480FHD 52 153H C480FHD 52 0 5 152H C3FAD 33 153H C3FAD 33 0 75 152H C9FAD 34 153H C9FAD 34 1 152H C9FAD 35 153H C9FAD 35 1 5 152H C9FAD 36 153H C9FAD 36 2 152H C9FAD 37 153H C9FAD 37 3 152H C16FAD 38 153H C16FAD 38 5 152H C25FAD 39 153H C25FAD 39 7 5 152H C30FAD 40 153H C30FAD 40 10 152H C37FAD 41 153H C37FAD 41 255 15 152H C43FAD 42 153H C43FAD 42 60 15 20 152H C60FAD 43 153H C60
2. L pu ND E 5 pr APLC Tp gs ia dr H SIZE FOR SIZE PE BEST VALUE IN 2 THE INDUSTRY a SELECTION GUIDE FOR SMC FLEX AND SMC 3 Ih Scrwa ALLEM BS4CLE SMC FLEX MODULAR AND COMPACT SOFT STARTER The SMC Flex reduces both product size and is a cost effective package for your production applications As standard the SMC Flex includes I O electronic overload integral bypass advanced communication capabilities motor starting capabilities for both star delta and standard squirrel cage induction motors advanced protection and diagnostics The SMC Flex is also available for medium voltage applications with the same features and benefits for controlling motors rated up to 7 2 kV and 7500 hp 5600 kW SMC 3 A SMART AND COMPACT SOFT STARTER The SMC 3 provides increased intelligence in a compact footprint Downtime is decreased due to advanced protection of motor winding equipment and materials As standard this true three phase controlling device includes electronic overload protection with adjustable trip class integral bypass increased motor and system diagnostics motor starting capabilities for both star delta and standard squirrel cage induction motors configurable auxiliary contacts and multiple START and STOP modes WHY USE SMART MOTOR CONTROLLERS SMCs Mes is MANY FEATURES TO BENEFIT YOUR SYSTEM M
3. Description For Use With Pkg Qty Cat No 150 C3 37NB or 150 D3 64NB line only 1 150 C84 480V Protective Module 150 C43 85NB line and or load or 150 D74 147NB 1 150 C84P line only 150 C108 480NB line and or load 1 150 F84L 150 C3 37NC or 150 D3 64NC line only 1 150 C86 600V Protective Module 150 C43 85NC line and or load or 150 D74 147NC 1 150 C86P line only 150 C108 480NC line and or load 1 150 F86L Terminal Cover 150 C108 135 1 150 TC1 TAFE IEC line or load terminal 150 C201 251 1 150 TC2 OVA ENF covers for 108 480 A m LIE 2 devices 150 C317 480 1 150 TC3 Dead front protection Current Rating A 108 135 201 251 317 480 Wire Size 6 250 MCM AWG 16 mm2 120 mm2 4 500 MCM AWG 25 mm 240 mm Line and Load terminals are provided as standard on enclosed SMCs 1 85 A units have box lugs standard No additional lugs are required When a multi conductor lug is required refer to the Instruction Sheet for appropriate lug catalog number Total No of Line Controller Terminal Lugs Possible Each Side Line Side Load Side 3 6 Cat No 199 156 Description For Use With Pkg Qty Cat No Marking Tag Sheet with 160 perforated paper labels each 6 x 17 150 C 150 D 10 100 FMP To be used with a transparent cover 4 Transparent Cover 100 each 150 C 150
4. MODULAR DESIGN CURRENT RANGE Product Rating Line Current Delta Current 5 5 9 25 25 43 43 43 4 60 60 104 85 85 147 108 108 187 135 135 234 201 201 348 25 25 435 317 317 549 361 361 625 480 480 831 625 625 850 780 780 900 970 970 1200 1250 1250 1600 VOLTAGE RANGE 200 690V AC 50 60 Hz CONTROL VOLTAGE 100 240V AC or 24V AC DC 5 480 110 120V AC 625 1250 230 240V AC 625 1250 STARTING MODES Standard Pump Control Braking Control Soft Start X X Soft Stop Current Limit Full Voltage Kick Start Preset Slow Speed Linear Speed Start and Stop Dual Ramp Pump Start and Stop X Smart Motor Braking X Accu Stop Slow Speed with Braking X gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt gt lt FEATURES Overload e Flexibility in Trip Class 10 15 20 30 OFF Reset Operation Manual or Automatic Diagnostics e e Ground Fault e Line Fault e Power Loss e Voltage Imbalance Phase Reversal e Undervoltage Overvoltage Overtemperature Open Gate e Overload e Excessive Starts per Hour Motor Control e Standard Squirrel Cage Induction Motor e Star Delta Motor Communication e DeviceNet ControlNet EtherNet Remote 1 0 RS 485 Profibus Interbus Metering e Three phase Currents e Power in kW e Motor Thermal e Capacity Usage 1 0 e 2 Inputs e 4 User Configurable Aux
5. 500 2500 200 480V 1400V Operating Frequency 50 60 Hz 1 37 A 43 60 A 85 A 108A 135A Power Circuit Utilization Category 500V 1600V 50 60 Hz AC 53b 3 5 15 3585 AC 53b 4 5 30 1770 AC 53b 4 5 30 3570 201 251A AC 53b 3 5 30 1770 317 480 A AC 53b 3 5 30 1770 Number of Poles Equipment designed for 3 phase only Rated Impulse Voltage DV DT Protection Overvoltage Category SCPD Performance 6 kV 1000V us Type 1 Non Time Delay Thermal Magnetic Circuit Breaker High Capacity Time Delay Class CC J L SCPD Listt Max Standard Max Standard Max Standard Max 2 Standard Max Fuse A Available Fault Fuse Availabe Fault Breaker A Available Fault 3 70 kA 6 9 70 kA 15 16 42 kA 30 19 42 kA 40 25 42 kA 50 30 42 kA 60 37 42 60 Line Device 43 70 kA 90 2 60 10 gt 10kKA 25 70 125 urrent Rating A 85 10 kA T 10 kA 70 kA 175 108 70 kA 200 135 70 kA 225 251 70 kA 400 Short Circuit 317 69 kA 500 Protection 361 42 kA 1000 30 kA 69 kA 600 480 69 kA 800 5 1 70 kA 6 16 70 kA 15 27 6 42 kA 30 32 8 42 kA 40 43 42 kA 50 52 42 kA 60 64 42 kA 60 Delta Device 74 70 kA 150 Operational Rating A 147 70 kA 200 187 70 kA 300 234 70 kA 400 348 70 kA 600 435 69 kA 800 549 69 kA 1000 625 69 kA 1200 831 42 kA
6. Time seconds Allen Bradley Bulletin 150 Smart Motor Controllers SMC M 3 Modes of Operation Features Modes of Operation Continued Soft Stop The Soft Stop function can be used with applications that require an extended stop time When enabled the voltage ramp down time can be selected to one two or three times the starting time The motor will stop when the motor voltage drops to a point where the load torque is greater than the motor torque Description of Features Electronic Motor Overload Protection The SMC 3 controller incorporates as standard electronic motor overload protection This motor overload protection is accomplished electronically with the use of current transformers on each of the three phases The controller s overload protection is programmable providing the user with flexibility The overload trip class selection consists of either OFF 10 15 or 20 The trip current is easily selected by adjusting the rotary potentiometer to the motor full load current rating Trip reset is selectable to either automatic or manual mode Note Trip rating is 12096 of dial setting Over temperature The SMC 3 monitors the SCR temperature by means of internal thermistors When the power poles maximum rated temperature is reached the microcomputer switches off the SMC a TEMP fault is indicated via LED and the 97 98 fault contact closes Phase Reversal Protection When enabled via a DIP switch 3 phas
7. Available exclusively on the SMC Flex controller Dual Ramp Start allows you to choose between two separate Start profiles with independently adjustable ramp times and torque settings It s designed for applications with varying loads two speed requirements and reversing IDEAL FOR A WIDE RANGE OF APPLICATIONS PUMP START AND STOP The SMC controller s unique interactive Pump Control is designed to reduce fluid surges in pumping systems It provides closed loop acceleration and deceleration control of centrifugal pump motors without need for feedback devices rc Sun i UP NU SMB SMART MOTOR BRAKING E SMB Smart Motor Braking stops a motor quickly for improved operation cycle times and increased productivity Braking control with automatic zero speed shutoff is fully integrated into the controller s compact design g Eur Hair Bo umn Act Az Far ACCU STOP POSITION CONTROL Accu Stop position control provides rapid braking to a slow speed and then braking to a stop This option facilitates cost effective general positioning control SLOW SPEED W BRAKING Slow Speed with Braking combines the benefits of SMB Smart Motor Braking and Preset Slow Speed rar ipea for applications requiring slow setup speeds and braking to a full stop o SS Ss STC Starting Torque Controller SMC Dialog Plus Controller For more information pleas
8. L1 1 L2 3 12 4 13 5 13 6 SMC 3 POWER CONNECTIONS STOP OPTION n 97 98 141 OVLD FAULT AUX 1 Badinad haul SMC 3 CONTROL TERMINALS NORMAL jit SMC 3 CONTROL TERMINALS T a l ee eee Reversing Configuration Note Minimum Off time equals 1 0 s IEC LL E SMC 3 POWER CONNECTIONS GRD OA1 OA2 IN1 IN2 OVLD FAULT AUX 1 1 OA2 O N1 OIN2 97 98 13 14 SMC 3 CONTROL TERMINALS J OVLD FAULT AUX 4n pan cu due gt 7 SMC 3 CONTROL TERMINALS 54 Visit our website www ab com catalogs Al en B Bulletin 150 Smart Motor Controllers SMCTM 3 Specifications Standard Features Selectable Start Times Selectable Initial Torque Selectable Current Limit 096 2 5 10 15 20 25 30 5 2596 3596 and 6596 of locked rotor torque 15096 25096 35096 and 45096 of full load current Selectable Kick Start 45096 FLA 0 0 5 1 0 or 1 5 s Selectable Soft Stop Off 10096 20096 or 30096 of the start time setting when wired Electrical Ratings UL CSA NEMA IEC Rated Operation Voltage 200 480V AC 200 600V AC 200 480V 400V Rated Insulation Voltage Dielectric Withstand Repetitive Peak 600V AC 2200V AC 200 480V AC 1400V 200 600V AC 1600V 500V 500V
9. 100 240 AC 50 60 Hz 150 C480NBD 150 C480FBD 160 480 160 250 300 400 24V AC DC 150 C480NBR Motor FLA rating should fall within specified current range for unit to operate properly 8 These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation Allen Bradley Visit our website www ab com catalogs 45 Bulletin 150 Smart Motor Controllers SMC M 3 Product Selection Continued Open Type and Non Combination Enclosed IP65 NEMA 4 12 Controllers For use with Line Connected Motors Continued Open Type Line Connected IP65 Type 4 12 Enclosed Rated Voltage Motor Current Max kW 50 Max Hp 60 Motors Non Combination Controllers V AC Hz Hz Control Power Cat No 100 240V AC 50 60 Hz 150 C3NCD 150 C3FCD 1 3 1 5 0 75 2 24V AC DC 150 C3NCR 100 240V AC 50 60 Hz 150 C9NCD 150 C9FCD 3 9 55 3 7 5 24V AC DC 150 C9NCR 100 240V AC 50 60 Hz 150 C16NCD 150 C16FCD 5 3 16 7 5 5 10 24V AC DC 150 C16NCR 100 240V AC 50 60 Hz 150 C19NCD 150 C25FCD 6 3 19 11 92 15 24V AC DC 150 C19NCR 100 240V AC 50 60 Hz 150 C25NCD 150 C25FCD 9 2 27 7 15 7 5 20 24V AC DC 150 C25NCR 100
10. 1250 A Two 13 5 mm 0 53 in diameter holes per power pole Power Terminal Markings NEMA CENELEC 5 012 Control Terminals M3 screw clamp Clamping yoke connection Other EMG Emission Levels Radiated Emissions Class A Electrostatic Discharge 8 kV Air Discharge EMC Immunity Levels Radio Frequency Electromagnetic Field Per EN IEC 60947 4 2 Fast Transient Per EN IEC 60947 4 2 Surge Transient Per EN IEC 60947 4 2 Line Delta 5 1 7 9 25 5 25 8 6 43 85 29 4 147 108 47 187 135 59 234 Current Range 201 116 348 Overload Characteristics 251 84 251 145 435 317 106 317 183 549 361 120 361 208 625 780 260 780 300 900 970 323 970 400 1200 1250 416 1250 533 1600 Trip Classes Trip Current Rating Number of Poles Certifications Open Type Controllers Allen Bradley Visit our website www ab com catalogs 10 15 20 and 30 117 of Motor FLC 3 CE Marked Per Low Voltage Directive 73 23 EEC 93 68 EEC UL Listed File No E96956 37 Bulletin 150 SMC Flex Smart Motor Controller Approximate Dimensions Approximate Dimensions and Shipping Weights Open Type Controllers Dimensions are in millimeters inches Dimensions are not intended for manufacturing purposes Rating A Height Width Depth Weight 324 150 203 5 7 kg in 12 6 5 9 8 0 12 6 lbs 443 7 196 4 200 2 15 0 kg 108 135 17 47 7 74 8
11. 153H C317FCD 57 153H C361FCD 58 153H C480FCD 61 These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string 52 Visit our website www ab com catalogs Allen Bradley Bulletin 150 Smart Motor Controllers SMC 3 Typical Wiring Diagrams Two Wire Configuration IEC NEMA 1 J L2 3 2 4 52 SMC 3 POWER CONNECTIONS TRANS 1 eee NS ESSE TRANS GRD TWO WIRE DEMCE TWO WIRE DEVICE OVLD FAULT AUX 1 SMC 3 CONTROL TERMINALS Al A2 IN1 IN2 97 98 13 14 FE e ee S 2 IN1 IN2 OVLD FAULT AUX 4H SMC 3 CONTROL TERMINALS Three Wire Configuration 111 HN DI 12 3 12 4 MTR ma wa SMC 3 POWER CONNECTIONS 1 POWER CONNECTIONS STOP OPTION 2 E STOP OPTION P T SS SS SS E rom OIN2 997 998 914 Al 9 2 IN OIN2 pm Bere OVLD FAULT AUX 1 SMC 3 CONTROL TERMINALS SMC 3 CONTROL TERMINALS A SH da J US 5 7 2 MP Allen Bradley Visit our website www ab com catalogs 53 Bulletin 150 Smart Motor Controllers SMC 3 Typical Wiring Diagrams Continued Isolation Contactor Configuration IEC LE 1
12. 24V AC DC 150 F317NBR 100 240V AC 50 60 Hz 150 F361NBD 150 F361FHD 120 361 125 24V AC DC 150 F361NBR PS JEU 100 240V AC 50 60 Hz 150 F480NBD 150 F480FHD v 24V AC DC 150 F480NBR 110 120V AC 50 60 Hz 150 F625NBE 150 F625FHE 208 625 200 230 240V AC 50 60 Hz 150 F625NBA 150 F625FHA 110 120V AC 50 60 Hz 150 F780NBE 150 F780FHE 260 780 250 230 240V AC 50 60 Hz 150 F780NBA 150 F780FHA 110 120V AC 50 60 Hz 150 F970NBE 323 970 350 230 240V AC 50 60 Hz 150 F970NBA 110 120V AC 50 60 Hz 150 F1250NBE 416 1250 400 230 240V AC 50 60 Hz 150 F1250NBA Controllers rated 108 A and greater are not equipped with line and load terminal lugs See page 31 for terminal lug kits Motor FLA rating should fall within specified current range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard 20 Visit our website www ab com catalogs Al en B Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Open Type and Non Combination Enclosed IP65 Type 4 12 Controllers For use with Line Connected Motors Continued Enclosures othe
13. Programmer and backlit LCD Control terminal blocks Power connections for N standard squirrel cage Catalog induction motor or star delta motors 150 F25 1NBD Illustrated EASE OF MAINTENANCE i Modular power structure Power termination covers IP2X Protection is dead front IP2X ee ey pe ADVANCED DIAGNOSTICS PTC Input Ground Fault Detection additional current transformer required Catalog Number 825 CBCT or Flex Core 126 252 depending on frame sizes COMMUNICATION The Allen Bradley family of 20 COMM DPI communication interfaces allows the SMC Flex to be connected to multiple network types including DeviceNet ControlNet EtherNet Remote I O RS 485 Modbus Profibus and Interbus All connections are built into the SMC Flex so no additional panel space is required Control module Power structure SMC 3 MODULARIZING ACCESSORIES FOR THE SMC 3 FLEXIBLE AND AVAILABLE CONFIGURATIONS CONFIGURABLE AUXILIARY NEMA CONTACTS Easy to mount 2 IRURE T side mount auxiliary contact blocks 9 40 AT I Available in a variety of contact combinations e 1 7 1 N 0 amp _ F 1 N C T PROTECTED FOR BEST PERFORMANCE Optional MOV protective modules prevent damage from transient voltages REDUCE TEMPERATURE INCREASE DUTY CYCLE Optional f
14. 240V AC 50 60 Hz 150 F317NBD UU 24V AC DC 150 F317NBR Zn Des 100 240V AC 50 60 Hz 150 F361NBD UU 24V AC DC 150 F361NBR Ben 100 240V AC 50 60 Hz 150 F480NBD UU 24V AC DC 150 F480NBR 110 120V AC 50 60 Hz 150 F625NBE 283 850 250 350 230 240V AC 50 60 Hz 150 F625NBA 110 120V AC 50 60 Hz 150 F780NBE 300 900 250 350 230 240V AC 50 60 Hz 150 F780NBA 110 120V AC 50 60 Hz 150 F970NBE 400 1200 400 400 230 240V AC 50 60 Hz 150 F970NBA 110 120V AC 50 60 Hz 150 F1250NBE 533 1600 500 600 230 240V AC 50 60 Hz 150 F1250NBA Controllers rated 108 A and greater are not equipped with line and load terminal lugs See page 31 for terminal lug kits Motor FLA rating should fall within specified current range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard Allen Bradley Visit our website www ab com catalogs 25 Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Open Type Controllers For use with Delta Connected Motors Continued Rated Voltage Open V A
15. SOFT STOP The Soft Stop option extends the stopping But time to minimize load shifting or spillage e jH N CURRENT LIMIT START Current Limit starting is designed for applications that require the in rush current to be limited during acceleration Note Selectable Kickstart is also available with the Current Limit Start FULL VOLTAGE START In the Full Voltage Start mode the SMC performs like a solid state contactor achieving full in rush current and locked rotor torque e A E Kai oi ore ta T Bm eter sse Liv KICK START WITH SOFT START Activate the Selectable Kickstart function to provide an extra pulse of torque This optional feature is ideal for overcoming stiction wherever high friction loads are encountered A PRESET SLOW SPEED The Preset Slow Speed option furnishes two jog speeds to facilitate process setup and alignment These speeds are available in both the forward and reverse direction without a reversing contactor LINEAR SPEED START AND STOP With this type of acceleration mode a closed loop feedback system maintains the motor acceleration at a constant rate The required feedback signal is provided by a DC tachometer coupled to the motor tachometer supplied separately Note This mode is also available with Kickstart DUAL RAMP START
16. controlled via a communication network The output contacts use the auxiliary contacts Ground Fault Input The SMC Flex can monitor for ground fault conditions An external core balance current transformer is required for this function See SMC Flex User Manual for additional information Tach Input A motor tachometer is required for the Linear Speed Start mode Please see the Specifications section page 36 for tachometer characteristics PTC Input A motor PTC input can be monitored by the SMC Flex In the event of a fault the SMC Flex will shut down and indicate a motor PTC fault Allen Bradley Bulletin 150 SMC Flex Smart Motor Controller Catalog Number Explanations Open and Non Combination 150 F135 B D BL a b C d e f g a Controller Ratings F 5 A 3 Hp 460V AC 25 A 15 Hp 460V AC 43 A 30 Hp 460V AC 60 A 40 Hp 460V AC 85 A 60 Hp 460V AC 108 A 75 Hp 460V AC 135 A 100 Hp 460V AC ea A OPA 1 C Enclosure ee NEMA Type 4 12 IP65 Non Combination Only JD d Input Line Voltage Open Type B AO 4 amp WAO pae Re OOOO Non Combination Enclosed Only 200 208V AC 3 phase 50 and 60 Hz 230V AC 3 phase 50 and 60 Hz 400 460V AC 3 phase 50 and 60 Hz Control Voltage Description 100 240V AC 5 480 A units 24V AC DC 5 480 A units Open Only 110 120V AC 625 1250 A units 230 240V AC 625 1250 A unit
17. 120 240V AC Transformer Transformer Inrush Current Inrush Time 250 ms 1 480 A Transient Watts eae 24V DC Transient Time 500 ms Power Steady State Watts 24 W Requirements Minimum Allen Bradley Power Supply 625 1250 A 751 VA recommended 800 VA 5 135 A 20 VA I 201 251 A 40 VA Heatsink Fan s A 317 480 A 60 VA 625 1250 A 150 VA 5 70 25 70 43 81 60 97 85 129 108 91 135 104 Steady State Heat 201 180 Dissipation with Control Controller Rating A and Fan Power Watts 291 198 317 225 361 245 480 290 625 446 780 590 970 812 1250 1222 Type of Control Circuit Electromagnetic relay Number of Contacts 1 Auxiliary Contacts Type of Contacts programmable N O N C 19 20 Aux 1 Type of Current AC S UXA Rated Operational Current 3 A Q 120V AC 1 5 A 240V AC 31 32 Aux 3 33 34 Aux 4 Conventional Thermal Current An AC DC 5A Make Break VA 3600 360 Utilization Category AC 15 DC Response Resistance 3400 Q 150 Q Reset Resistance 1600 100 Q Short Circuit Trip Resistance 25 Q 10 PTC Input Ratings Max Voltage at PTC deride Rprc 4 kQ z7BU Max Voltage at PTC Terminals Rprc open 30V Max No of Sensors 6 Max Cold Resistance of PTC Sensor Chain 1500 Q Response Time 800 ms Tach Input 0 5V DC 4 5V DC 100 Speed Heatsink fans can be powered by either 110 120V AC or 220 240V AC 36 Visit our website www ab com catalogs Allen Bradley Bulletin 150 SMC Fle
18. 150 SMC Flex Smart Motor Controller Features Description of Features Electronic Motor Overload Protection The SMC Flex controller incorporates as standard electronic motor overload protection This overload protection is accomplished electronically with an 2t algorithm When coordinated with the proper short circuit protection overload protection is intended to protect the motor motor controller and power wiring against overheating caused by excessive overcurrent The SMC Flex controller meets applicable requirements as a motor overload protective device The controller s overload protection is programmable providing the user with flexibility The overload trip class consists of either OFF 10 15 20 or 30 protection The trip current is programmed by entering the motor full load current rating service factor and selecting the trip class Thermal memory is included to accurately model motor operating temperature Ambient temperature insensitivity is inherent in the electronic design of the overload Stall Protection and Jam Detection Motors can experience locked rotor currents and develop high torque levels in the event of a stall or a jam These conditions can result in winding insulation breakdown or mechanical damage to the connected load The SMC Flex controller provides both stall protection and jam detection for enhanced motor and system protection Stall protection allows the user to program a maximum stall pr
19. 16 203 8 43 80A 16 254 10 60 100A 16 254 10 85 125A 16 254 10 108 175 A 175 A Plug 356 14 185 225 A 225 A Plug 356 14 201 300 A 300 A Plug 356 14 251 400 A 400 A Plug 356 14 317 600 A 600 A Plug 356 14 361 600 A 600 A Plug 356 14 480 800 A 800 A Plug 356 14 Dimensions for FHD 43 FAD 44 FBD 47 and FCD 48 Dimensions for FHD 44 FAD 45 FBD 48 and FCD 49 60 Visit our website www ab com catalogs Al en B Bulletin 150 Smart Motor Controllers SMCTM 3 Enclosed Options Accessories Enclosed Options 150 C201 150 C251 41391 801 01 Cat No Option Description Modification Push Buttons Start Stop Push Button 1 Selector Switch Hand Off Auto Selector Switch 8 Pilot Light Transformer Pilot Light Red Run Indicator 4R Control Circuit Transformer Control Circuit Transformer fused primary and secondary 6P 480V Line Side Protective Module 3 480 A E 600V Line Side Protective Module 3 480 A 480V Load Side Protective Module 43 480 A Protective Module 8M 600V Load Side Protective Module 43 480 A 480V Both Line and Load Side Protective Module 43 480 A 8B 600V Both Line and Load Side Protective Module 43 480 A 1 N O auxiliary contact for 3 480 A units 90 Auxiliary Contacts 2 N O auxiliary contacts for 3 480 A units 900 1 N O and 1 N C auxiliary contacts for 3 480 A units 90
20. 240V AC 50 60 Hz 150 C30NCD 150 C30FCD 10 30 18 5 10 25 24V AC DC 150 C30NCR 100 240V AC 50 60 Hz 150 C37NCD 150 C37FCD 12 9 97 2p 15 30 24V AC DC 150 C37NCR 100 240V AC 50 60 Hz 150 C43NCD 150 C43FCD 14 3 43 22 15 40 24V AC DC 150 C43NCR 100 240V AC 50 60 Hz 150 C60NCD 150 C60FCD 500 575 20 60 37 20 50 24V AC DC 150 C60NCR 100 240V AC 50 60 Hz 150 C85NCD 150 C85FCD 20 91 05 55 30 75 24V AC DC 150 C85NCR 100 240V AC 50 60 Hz 150 C108NCD 150 C108FCD 27 108 75 60 100 24V AC DC 150 C108NCR m Bd JE opa 100 240V AC 50 60 Hz 150 C135NCD 150 C135FCD 2 B 24V AC DC Z 150 C135NCR Tm 100 240V AC 50 60 Hz 150 C201NCD 150 C201FCD v B B 24V AC DC Z 150 C201NCR 100 240V AC 50 60 Hz 150 C251NCD 150 C251FCD 84 251 90 160 125 250 24V AC DC 150 C251NCR 100 240V AC 50 60 Hz 150 C317NCD 150 C317FCD 106 317 100 200 200 300 24V AC DC Z 150 C317NCR 100 240V AC 50 60 Hz 150 C361NCD 150 C361FCD 120 361 132 250 200 350 24V AC DC 150 C361NCR 100 240V AC 50 60 Hz 150 C480NCD 150 C480FCD 160 480 200 315 250 500 24V AC DC 150 C480NCR Motor FLA rating should fall within specified current range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog stri
21. 30 A J 610 24 406 16 254 10 43 60 A J 610 24 406 16 254 10 60 100 A J 610 24 406 16 254 10 85 100 A J 610 24 406 16 254 10 108 200 A J 965 38 762 30 356 14 135 200 A J 965 38 762 30 356 14 201 400 A J 965 38 762 30 356 14 251 400 A J 965 38 762 30 356 14 317 600 A J 1524 60 965 38 356 14 361 600 A J 1524 60 965 38 356 14 480 600 A J 1524 60 965 38 356 14 800 2286 90 508 20 508 20 625 2286 90 1397 55 508 20 780 2286 90 1397 55 508 20 970x 2286 90 1651 65 508 20 1250 2286 90 1651 65 508 20 Combination Controllers with Circuit Breaker 5 15A 610 24 406 16 254 10 25 30A 610 24 406 16 254 10 43 80A 610 24 406 16 254 10 60 100A 610 24 406 16 254 10 85 125A 610 24 406 16 254 10 108 175 A 175 A Plug 965 38 762 30 356 14 135 225 A 225 A Plug 965 38 762 30 356 14 201 300 A 300 A Plug 965 38 762 30 356 14 251 400 A 400 A Plug 965 38 762 30 356 14 317 600 A 500 A Plug 1295 51 914 36 356 14 361 600 A 600 A Plug 1295 51 914 36 356 14 480 800 A 800 A Plug 1295 51 914 36 356 14 625 2286 90 1397 55 508 20 780 2286 90 1397 55 508 20 970 2286 90 1651 65 508 20 1250 2286 90 1651 65 508 20 amp Use this row for 460V 58 and 575V 59 Use this row for 460V 59 and 575V 60 and 61 970 1250 rated devices are on
22. 44 153H F85FAD 44 30 85 A 152H F85FAD 45 153H F85FAD 45 30 152H F108FAD 46 153H F108FAD 46 37 152H F135FAD 47 153H F135FAD 47 45 152H F201FAD 48 153H F201FAD 48 55 152H F201FAD 49 153H F201FAD 49 251A 152H F251FAD 50 152H F317FAD 51 153H F251FAD 50 153H F317FAD 51 152H F361FAD 52 153H F361FAD 52 90 110 132 152H F480FAD 54 153H F480FAD 54 153H F625FAD 56 250 625 A 152H F625FAD 56 300 780 A 152H F780FAD 57 These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string The nominal current rating for the combination package may differ from the controller based on the horsepower Consult your local Allen Bradley distributor 153H F780FAD 57 Allen Bradley 28 Visit our website www ab com catalogs Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Combination Line Connected Controllers IP65 Type 4 12 Enclosed with Fusible Disconnect or Circuit Breaker Cont These controllers include line and load terminations Enclosures other than those listed are available consult your local Allen Bradley distributor All 153 bulletin numbers are supplied with thermal magnetic circuit breakers The Fusible Disconnects do not come with fuses 65 4 12 Enclosed Combination IP65 Type 4 12 Enclosed Combination Rated
23. CONFIGURABLE AUXILIARY CONTACTS As standard the SMC 3 provides a configurable Normal or Up to Speed normally open N O auxiliary contact for motor run status indication The SMC 3 has a line of side mount configurable Normal or Up to Speed auxiliary contacts allowing you more flexibility than ever before in your smart motor controller application SMC 3 OWDSETTNO LED DISPLAY An LED display clearly relays device LED STATUS RUNON status information including RUN 2 TEMP FAULT diagnostics and OFF TAG Coes Lan ZN LEN PILL IE 1 Slt HIHI Usual Electromechanical Star Delta Starter SMC Delta Softstarter 6007 600 60 Full Full Ful 35 Load 300 Load aM Load Current Current Current 100 100 100 0 0 100 Speed Speed Speed Open Transition Closed Transition TRANSITIONLESS MOTOR STARTING ELIMINATE SWITCHING NOISES AND CURRENT SURGES The SMC Delta utilizes a current limit starting method to eliminate the current transition 5 point found in star delta applications This greatly reduces the mechanical and electrical shock to your system and is especially important when power supplies are limited SMC FLEX MODULAR BY DESIGN FOR INSTALLATION AND COMMISSIONING 3 4 AA J Mame Fan assembly Power pole Feed through wiring DPI communications same as Powerflex Drives
24. Hz 150 C9NCD re 24V AC DC 150 C9NCR 100 240V AC 50 60 Hz 150 C16NCD s 24V AC DC 150 C16NCR 100 240V AC 50 60 Hz 150 C19NCD 10 9 32 8 24V AC DC 150 C19NCR 100 240V AC 50 60 Hz 150 C25NCD 24 AC DC 150 C25NCR 100 240V AC 50 60 Hz 150 C30NCD Rien 24V AC DC 150 C30NCR 100 240V AC 50 60 Hz 150 C37NCD ins 24V AC DC 150 C37NCR 100 240V AC 50 60 Hz 150 C43NCD 24V AC DC 150 C43NCR 100 240V AC 50 60 Hz 150 C60NCD 500 575 eee 24V AC DC 150 C60NCR 100 240V AC 50 60 Hz 150 C85NCD bid 24V AC DC 150 C85NCR 100 240V AC 50 60 Hz 150 C108NCD Ser 24V AC DC 150 C108NCR 100 240V AC 50 60 Hz 150 C135NCD 24V AC DC 150 C135NCR 100 240V AC 50 60 Hz 150 C201NCD 24V AC DC 150 C201NCR 100 240V AC 50 60 Hz 150 C251NCD 145 435 24V AC DC 150 C251NCR 100 240V AC 50 60 Hz 150 C317NCD 183 549 24V AC DC 150 C317NCR 100 240V AC 50 60 Hz 150 C361NCD 208 625 450 350 600 112 E INT 100 240V AC 50 60 Hz 150 C480NCD 277 831 560 400 900 T TF EINA Motor FLA rating should fall within specified current range for unit to operate properly Separate 120V or 240V single phase is required for fan operation Allen Bradley 50 Visit our website www ab com catalogs Bulletin 150 Smart Motor Controllers SMC M 3 Product Selection Continued Combination Enclosed IP65 NEMA 4 12 Controllers with Fusible Disconnect or Circuit Breaker
25. Overload Current Range A 3 11 1 3 9 12 3 9 16 14 5 3 16 19 15 6 3 19 25 17 9 2 27 7 30 19 10 30 37 24 12 3 37 m 43 34 14 3 43 Steady State Heat Dissipation and Overload Current Range 60 50 2060 85 82 28 3 65 108 62 27 108 135 75 34 135 201 129 67 201 251 147 84 251 317 174 106 317 361 194 120 361 480 239 160 480 Auxiliary Contacts UL CSA NEMA IEC Rated Operational Voltage 250V AC 30V DC 250V 30V DC Rated Insulation Voltage 250V 250V Rated Impulse Voltage 4 kV Dielectric Withstand 1500V AC 2000V Overvoltage Category Operating Frequency 50 60 Hz 50 60 Hz Utilization Category D300 D300 AC 15 DC Type of Control Circuit Electromagnetic relay Number of Contacts Type of Contacts 1 Normally Open N O 12 b Type of Current AC DC Rated Operational Current max 0 6 A 120V and 0 3 A 240V Conventional Thermal Current 1A Make Break VA 432 72 Type of Control Circuit Electromagnetic relay Number of Contacts 1 Type of Contacts Normally Open N O 1 Speed Type of Current AC DC Rated Operational Current max 0 6 A 120V and 0 3 A 240V Conventional Thermal Current 1A Make Break VA 432 72 Overvoltage category when either control or auxiliary circuit is wired to a SELV or circuit 56 Visit our website www ab com catalogs Allen Bradley Bulletin 150 Smart Motor Controllers SMCTM 3 Electrical Rating
26. Voltage Controller Current Controllers with Fusible Disconnect Controllers with Circuit Breakerx V AC kW 50 Hz Rating Cat No Cat No 152H F5FBD 37 153H F5FBD 37 152H F5FBD 38 153H F5FBD 38 152H F25FBD 39 153H F25FBD 39 152H F25FBD 40 153H F25FBD 40 152H F25FBD 41 153H F25FBD 41 152H F25FBD 42 153H F25FBD 42 152H F43FBD 43 153H F25FBD 43 152H F43FBD 44 153H F43FBD 44 152H F43FBD 45 153H F43FBD 45 75 100 135 A 152H F135FBD 50 153H F135FBD 50 90 125 201A 152H F201FBD 51 153H F201FBD 51 150 201A 152H F201FBD 52 153H F201FBD 52 152H F317FBD 56 153H F317FBD 56 152H F361FBD 57 153H F361FBD 57 152H F480FBD 58 153H F480FBD 58 152H F480FBD 59 153H F480FBD 59 152H F625FBD 61 153H F625FBD 61 152H F780FBD 62 153H F780FBD 62 152H F5FCD 34 153H F5FCD 34 152H F5FCD 35 153H F5FCD 35 152H F5FCD 36 153H F5FCD 36 10 25 A 152H F25FCD 41 153H F25FCD 41 25 A 152H F25FCD 42 153H F25FCD 42 152H F43FCD 44 153H F43FCD 44 152H F43FCD 45 153H F43FCD 45 152H F43FCD 46 153H F43FCD 46 152H F60FCD 47 153H F60FCD 47 500 575 152H F85FCD 48 153H F85FCD 48 152H F85FCD 49 153H F85FCD 49 152H F108FGD 50 153H F108FCD 50 152H F135FCD 51 153H F135FCD 51 152H F201FCD 52 153H F201FCD 52 152H F201FCD 54 153H F201FCD 54 These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropr
27. a listing of available options please see page 30 Visit our website www ab com catalogs 19 Bulletin 150 SMC Flex Smart Motor Controller Product Selection Product Selection Open Type and Non Combination Enclosed IP65 Type 4 12 Controllers For use with Line Connected Motors Enclosures other than those listed are available consult your local Allen Bradley distributor IP65 Type 4 12 Enclosed Open Type Line Connected Non Combination Rated Voltage Motor Current Max kW 50 Max Hp 60 Motors Controllers V AC Hz Hz Control Power Cat No Cat No 100 240V AC 50 60 Hz 150 E5NBD 150 F5FHD 24V AC DC x 150 F5NBR pos 100 240V AC 50 60 Hz 150 F25NBD 150 F25FHD 24V AC DC 150 F25NBR 100 240 AC 50 60 Hz 150 F43NBD 150 F43FHD 8 6 43 10 24V AC DC 150 F43NBR 12 60 _ 100 240V AC 50 60 Hz 150 F60NBD 150 F60FHD 24V AC DC 150 F60NBR 17 85 _ 100 240 50 60 Hz 150 F85NBD 150 F85FHD 24V AC DC x 150 F85NBR De agn 40 100 240V AC 50 60 Hz 150 F108NBD 150 F108FHD v 24V AC DC 150 F108NBR da wee AG 100 240V AC 50 60 Hz 150 F135NBD 150 F135FHD v 24V AC DC 150 F135NBR 100 240V AC 50 60 Hz 150 F201NBD 150 F201FHD 67 201 60 B 100 240V AC 50 60 Hz 150 F251NBD 150 F251FHD 24V AC DC 150 F251NBR m u 100 100 240V AC 50 60 Hz 150 F317FHD
28. allows the user to monitor the amount of overload thermal capacity usage before the SMC Flex controller s built in electronic overload trips Built in Communication Capabilities A serial interface port is provided as standard which allows connection to a Bulletin 20 Human Interface Module and a variety of Bulletin 20 COMM Communication Modules This includes Allen Bradley Remote 1 0 DeviceNet ControlNet Ethernet ProfiBUS Interbus and RS485 DF1 LCD Display The SMC Flex controller s three line 16 character backlit LCD display provides parameter identification using clear informative text Controller set up can be performed quickly and easily without the use of a reference manual Parameters are arranged in an organized four level menu structure for ease of programming and fast access to parameters Keypad Programming Programming of parameters is accomplished through a five button keypad on the front of the SMC Flex controller The five buttons include up and down arrows an Enter button a Select button and an Escape button The user needs only to enter the correct sequence of keystrokes for programming the SMC Flex controller Auxiliary Contacts Four fully programmable hard contacts are furnished as standard with the SMC Flex controller Aux 1 Aux 2 Aux 3 Aux 4 N O N C Normal Up to Speed External Bypass Fault Alarm Network Network I O The SMC Flex can have up to two 2 inputs and four 4 outputs
29. given Braking torque is then applied until the motor reaches zero speed Braking current is programmable from 0 450 of full load current Used on applications that require slow speed in the forward direction for positioning or alignment and also require braking control to stop 33 Bulletin 150 SMC Flex Smart Motor Controller Specifications Continued Electrical Ratings Device Rating UL CSA NEMA IEC 480V 200 480V AC 15 10 200 415V Rated Operation Voltage 600V 200 600V AC 15 10 200 500V 690V 230 600V AC 15 10 230 690V Y 480V 500V Rated Insulation Voltage 600V N A 500V 690V 690V 480V Rated Impulse Voltage 600V N A 6000V 690V 480V Dielectric Withstand 600V 2200V AC 2500V 690V Power Circuit u 480V 1400V 1400V RU 600V 1600V 1600V 690V 1800V 1800V Operating Frequency All 50 60 Hz tliization Category 5 480 A MG 1 AC 53B 3 0 50 1750 625 1250 A MG 1 AC 53B 3 0 50 3550 5 85 A IP20 oum Against Electrical 108 480 A N A IP2X with terminal covers 625 1250 A IPOO open device I 480V amp 600V RC Snubber Network DV DT Protection 690V None 480V amp 600V Metal Oxide Varistors 220 Joules Transient Protection 690V None Rated Operational Voltages 5 480 A 100 240V AC or 24V AC DC 625 1250 A 110 120V AC and 230 240V AC Rated Insulation Voltage All N A 240V Rated Impulse Voltage All N A 3000V Di
30. range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard Allen Bradley 26 Visit our website www ab com catalogs Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Open Type Controllers For use with Delta Connected Motors Continued V AC Motor Current A Max kW 50 Hz Max Hp 60 Hz Control Power Cat No 100 240V AC 50 60 Hz 150 F5NCD d s 24V AC DC 150 F5NCR 100 240V AC 50 60 Hz 150 F25NCD 24V AC DC 150 F25NCR 100 240V AC 50 60 Hz 150 F43NCD isst d 24V AC DC 150 F43NCR 100 240V AC 50 60 Hz 150 F60NCD dE 29 b 24V AC DC 150 F60NCR Jod us 100 240V AC 50 60 Hz 150 F85NCD 24V AC DC 150 F85NCR 100 240V AC 50 60 Hz 150 F108NCD 24V AC DC 150 F108NCR 100 240V AC 50 60 Hz 150 F135NCD i 24V AC DC 150 F135NCR 100 240V AC 50 60 Hz 150 F201NCD Sins Vie 24V AC DC 150 F201NCR 100 240V AC 50 60 Hz 150 F251NCD Peyton baia 24V AC DC 150 F251NCR 100 240V AC 50 60 Hz 150 F317NCD bag gab 24V AC DC A 150 F317NCR 100 240V AC 50 60 Hz 150 F361NCD a 24V AC D
31. that require a slow speed for positioning material The Preset Slow Speed can be set for either Low 7 of base speed or High 15 of base speed Reversing is also possible through programming Speeds provided during reverse operation are Low 10 of base speed or High 20 of base speed Soft Stopx The Soft Stop option can be used in applications requiring an extended stop time The voltage ramp down time is use adjustable from 0 to 120 seconds The load will stop when the voltage drops to a point where the load torque is greater than the motor torque Allen Bradley Bulletin 150 SMC Flex Smart Motor Controller Optional Modes of Operation Optional Modes of Operation Pump Control Start and Stop This option is used to reduce surges during the starting and stopping of a centrifugal pump by smoothly accelerating and decelerating the motor The microprocessor analyzes the motor variables and generates commands which control the motor and reduce the possibility of surges occurring in the system The pump control module also provides a built in anti backspin timer Braking Control SMB Smart Motor Braking This option provides motor braking for applications that require the motor to stop faster than a coast to rest Braking control with automatic zero speed shut off is fully integrated into the compact design of the SMC controller This design facilitates a clean straight forward installation and eliminates the requireme
32. 0 240V AC 50 60 Hz 150 C201NBD 150 C201FAD 67 201 55 40 75 24V AC DC amp 150 C201NBR 100 240V AC 50 60 Hz 150 C251NBD 150 C251FAD 84 251 75 50 100 24V AC DC amp 150 C251NBR 100 240V AC 50 60 Hz 150 C317NBD 150 C317FAD 106 317 90 60 125 24V AC DC Z 150 C317NBR 100 240V AC 50 60 Hz 150 C361NBD 150 C361FAD 120 361 110 3 190 24V AC DC Z 150 C361NBR 100 240V AC 50 60 Hz 150 C480NBD 150 C480FAD 160 480 132 100 200 24V AC DC amp 150 C480NBR Motor FLA rating should fall within specified current range for unit to operate properly 8 These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation AA Allen Bradley Visit our website www ab com catalogs Bulletin 150 Smart Motor Controllers SMC M 3 Product Selection Continued Open Type and Non Combination Enclosed IP65 NEMA 4 12 Controllers For use with Line Connected Motors Continued Open Type Line Connected IP65 Type 4 12 Enclosed Rated Voltage Motor Current Max kW 50 Max Hp 60 Motors Non Combination Controllers V AC Hz Hz Control Power Cat No Cat No 100 240V 50 60 Hz 150 C3NBD 150 C3FBD 7 24V AC DC 150 C3NBR 100 240V AC 50 60 Hz 150 C9NBD 150
33. 0 60 Hz 150 F25NCD 150 F25FCD E 24V AC DC 150 F25NCR 25 43 22 100 240V AC 50 60 Hz 150 F43NCD 150 F43FCD s 24V AC DC 150 F43NCR 100 240V AC 50 60 Hz 150 F60NCD 150 F60FCD 12 60 37 50 24V AC DC 150 F60NCR 100 240V AC 50 60 Hz 150 F85NCD 150 F85FCD 17 85 55 75 24V AC DC 150 F85NCR 100 100 240V AC 50 60 Hz 150 F108NCD 150 F108FCD v 24V AC DC 150 F108NCR Tnm oe 100 240V AC 50 60 Hz 150 F135NCD 150 F135FCD 24V AC DC 150 F135NCR T ag ane 100 240V AC 50 60 Hz 150 F201NCD 150 F201FCD v 24V AC DC 150 F201NCR 500 575 PSA ieo oe 100 240V AC 50 60 Hz 150 F251NCD 150 F251FCD v 24V AC DC 150 F251NCR m sng 300 100 240V AC 50 60 Hz 150 F317NCD 150 F317FCD v 24V AC DC 150 F317NCR e 336 84 zeg 550 100 240V 50 60 Hz 150 F361NCD 150 F361FCD v 24V AC DC 150 F361NCR XE 406 Dus M 100 240V AC 50 60 Hz 150 F480NCD 150 F480FCD B 24V AC DC 150 F480NCR 110 120V AC 50 60 Hz 150 F625NCE 150 F625FCE 208 625 450 600 230 240V AC 50 60 Hz 150 F625NCA 150 F625FCA 110 120V AC 50 60 Hz 150 F780NCE 150 F780FCE 260 780 560 800 230 240V AC 50 60 Hz 150 F780NCA 150 F780FCA 110 120V AC 50 60 Hz 150 F970NCE 323 970 710 1000 230 240V AC 50 60 Hz 150 F970NCA 110 120V AC 50 60 Hz 150 F1250NCE 416 1250 900 1300 230 240V AC 50 60 Hz 150 F1250NCA Rated Voltage PRA Open Type Line Connected Motors V
34. 08 33 Ibs 253 8 30 4 kg 201 251 9 99 67 1 5 276 5 45 8 kg 317 480 10 89 101 Ibs 346 2 179 kg 625 780 13 63 395 Ibs 346 2 224 kg 970 1250 13 63 495 Ibs Enclosed Type Line Connected Controllers Factory installed options may affect enclosure size requirements Exact dimensions can be obtained after order entry Please consult your local Allen Bradley distributor DN ee pM Tc IMEEM Seque Eo Controller IP65 Type 4 12 Rating A Disconnect Rating A B Height A Width C Depth Non Combination Controller 5 254 10 25 254 10 43 254 10 60 254 10 85 254 10 108 305 12 135 305 12 201 356 14 251 356 14 317 356 14 361 356 14 480 356 14 625 508 20 780 508 20 970 508 20 1250x 508 20 970 1250 rated devices are only available as Type land require a door mounted fan capable of delivering 240 cfm 38 Visit our website www ab com catalogs Al en B Bulletin 150 SMC Flex Smart Motor Controller Approximate Dimensions Continued Approximate Dimensions and Shipping Weights Continued Controller IP65 Type 4 12 Rating A Disconnect Rating A B Height A Width C Depth Combination Controllers with Fusible Disconnect 5 30 A J 610 24 406 16 254 10 25
35. 1 disconnect auxiliary mounted on the operating mechanism 98 Disconnect Auxiliary N C disconnect auxiliary mounted on the operating mechanism 99 Accessories Description N O Connection Diagram Cat No re 1 23 n 150 CA10 p Auxiliary Contact Blocks for Side Mounting with 4 Sequence Terminal Designations 2 0 V 150 CA20 B 1 and 2 pole 0 150 CA01 Quick and easy mounting without tools N One block per device only 1 TU 1 11 Form C Description For Use With Pkg Qty Cat No 150 C3 37 Optional 150 03 64 150 CF64 150 C43 85 150 D74 147 150 CF147 Field installed 150 C108 150 C135 41391 801 03 Replacement 150 C317 C480 41391 801 02 Connects 140 M C to Connecting modules to 140 M 150 C3 25 150 D3 25 1 150 CC25 Electrical interconnection between SMC Delta SMC 3 and 140 M 1 150 CD25 Motor protector and SMC must D D mounted separately Connects 140 M F to 5 150 C3 37 150 D3 32 1 a Connecting modules to 100 C Connects 100 09 23 to 1 150 23 Electrical interconnection between SMC 150 C3 19 150 D3 20 Delta SMC 3 and 100 C Contactor and SMC must be mounted Connects 100 C30 37 to 1 150 CI37 separately 150 C3 37 150 D3 32 UY All en B dl Visit our website www ab com catalogs 61 Bulletin 150 Smart Motor Controllers SMCTM 3 Accessories Continued
36. 100 240V 50 60 Hz 150 C37NBD B 24V AC DC 150 C37NBR T 100 240V AC 50 60 Hz 150 C43NBD v 24V AC DC 150 C43NBR T 100 240V AC 50 60 Hz 150 C60NBD 380 400 415 460 24V AC DC 150 C60NBR Ade 100 240V AC 50 60 Hz 150 C85NBD 24V AC DC 150 C85NBR 100 240V AC 50 60 Hz 150 C108NBD UU 24V AC DC 150 C108NBR 100 240V AC 50 60 Hz 150 C135NBD 59 234 132 50 150 24V AC DC 150 C135NBR 100 240V AC 50 60 Hz 150 C201NBD 116 348 160 150 250 24V AC DC 150 C201NBR 100 240V AC 50 60 Hz 150 C251NBD 145 435 250 200 350 24V AC DC 150 C251NBR 100 240V AC 50 60 Hz 150 C317NBD 183 549 250 450 24V AC DC amp 150 C317NBR 100 240V AC 50 60 Hz 150 C361NBD 208 625 300 500 24V AC DC A 150 C361NBR 100 240V AC 50 60 Hz 150 C480NBD 277 831 350 700 24V AC DC 150 C480NBR Motor FLA rating should fall within specified current range for unit to operate properly Separate 120V or 240V single phase is required for fan operation Allen Bradley Visit our website www ab com catalogs 49 Bu lletin 150 Smart Motor Controllers SMCTM 3 Product Selection Continued Open Type Controllers For use with Delta Connected Motors Continued V AC Motor Current A Max kW 50 Hz Max Hp 60 Hz Control Power Cat No 100 240V AC 50 60 Hz 150 C3NCD 17 57 0 75 3 1 3 24V AC DC 150 C3NCR 100 240V AC 50 60
37. 1600 30 kA 69 kA 1600 Non time delay fuses 5 t Consult local codes for proper sizing of short circuit protection Allen Bradley Visit our website www ab com catalogs 55 Bulletin 150 Smart Motor Controllers SMCTM 3 Specifications Continued Electrical Ratings Control Circuit UL CSA NEMA IEC Rated Operational Voltage 1096 1596 100 240V AC 24V AC DC 100 240V 24V AC DC Rated Insulation Voltage 250V 250V Rated Impulse Voltage 4 Dielectric Withstand 1500V AC 2000V Overvoltage Category Operating Frequency 50 60 Hz 50 60 Hz Input onstate voltage minimum during start IN1 IN2 85V AC 19 2V DC 19 2V AC Input onstate current IN1 IN2 Input offstate voltage maximum IN1 IN2 9 8 mA 120V AC 19 6 mA 240V AC 7 3 mA 24V AC DC 40V AC 17V DC 12V AC Input offstate current input offstate voltage IN1 IN2 10 mA 12 mA 3 37 215 mA O 120V 180 mA 240V AC 800 mA 24V DC 660 mA O 24V 43 85 200 mA O 120V 100 mA 240V 700 mA O 24V AC DC Control Power with Fan during start Fan Power Control Power 108 135 A 20 VA 201 251 A 40 VA 200 mA Q 120V AC ka 240V AC 600 mA 24V 317 480 A 60 VA Control Power without Fan during start 3 37 A 2 Controller Rating A Steady State Heat Dissipation W
38. 24V AC DC 150 C108NBR 100 240V AC 50 60 Hz 150 C135NBD 59 234 75 25 75 24V AC DC 150 C135NBR 100 240V AC 50 60 Hz 150 C201NBD 116 348 110 75 125 24V AC DC 150 C201NBR 100 240V AC 50 60 Hz 150 C251NBD 145 435 189 100 150 24V AC DC 150 C251NBR 100 240V AC 50 60 Hz 150 C317NBD 183 549 125 200 24V AC DC 150 C317NBR 100 240V AC 50 60 Hz 150 C361NBD 208 625 150 250 24V AC DC 150 C361NBR 100 240V AC 50 60 Hz 150 C480NBD 277 831 200 300 24V 150 C480NBR Motor FLA rating should fall within specified current range for unit to operate properly Separate 120V or 240V single phase is required for fan operation 48 Visit our website www ab com catalogs Allen Bradley Bulletin 150 Smart Motor Controllers SMC M 3 Product Selection Continued Open Type Controllers For use with Delta Connected Motors Continued Rated Voltage Open Type V AC Motor Current A Max kW 50 Hz Max Hp 60 Hz Control Power Cat No 100 240V 50 60 Hz 150 C3NBD Mb 24V AC DC 150 C3NBR PT 100 240V AC 50 60 Hz 150 C9NBD m 24V AC DC 150 C9NBR 100 240V AC 50 60 Hz 150 C16NBD _ 24V AC DC 150 C16NBR 100 240V AC 50 60 Hz 150 C19NBD 10 9 32 8 24V AC DC 150 C19NBR T 100 240V AC 50 60 Hz 150 C25NBD 24V AC DC 150 C25NBR pr 100 240V AC 50 60 Hz 150 C30NBD m 24V AC DC 150 C30NBR
39. 549 100 200 24V 150 C317NBR 100 240V AC 50 60 Hz 150 C361NBD 208 625 125 200 24V AC DC 150 C361NBR 100 240V AC 50 60 Hz 150 C480NBD 277 831 200 300 24V AC DC A 150 C480NBR Motor FLA rating should fall within specified current range for unit to operate properly Separate 120V or 240V single phase is required for fan operation Allen Bradley Visit our website www ab com catalogs 47 Bu lletin 150 Smart Motor Controllers SMCTM 3 Product Selection Continued Open Type Controllers For use with Delta Connected Motors Continued Rated Voltage V AC 230 Open Type Motor Current A Max kW 50 Hz Max Hp 60 Hz Control Power Cat No T 100 240V AC 50 60 Hz 150 C3NBD oo 24V AC DC 150 C3NBR PT 100 240V AC 50 60 Hz 150 C9NBD 7 24V AC DC 150 C9NBR 100 240V AC 50 60 Hz 150 C16NBD mE 24V AC DC 150 C16NBR 100 240V AC 50 60 Hz 150 C19NBD 10 9 32 8 24V AC DC 150 C19NBR 100 240V 50 60 Hz 150 C25NBD 777 24V AC DC 150 C25NBR p 100 240V AC 50 60 Hz 150 C30NBD s 24V AC DC 150 C30NBR 100 240V AC 50 60 Hz 150 C37NBD B 24V AC DC 150 C37NBR 100 240 AC 50 60 Hz 150 C43NBD B 24V AC DC 150 C43NBR 100 240V AC 50 60 Hz 150 C60NBD 34 6 104 24V AC DC 150 C60NBR 100 240V AC 50 60 Hz 150 C85NBD 24 150 C85NBR v 100 240V AC 50 60 Hz 150 C108NBD v
40. 625NBE 150 F625FAE 208 625 200 250 230 240V AC 50 60 Hz 150 F625NBA 150 F625FAA 110 120V AC 50 60 Hz 150 F780NBE 150 F780FAE 260 780 250 300 230 240V AC 50 60 Hz 150 F780NBA 150 F780FAA 110 120V AC 50 60 Hz 150 F970NBE 323 970 315 400 230 240V AC 50 60 Hz 150 F970NBA 110 120V AC 50 60 Hz 150 F1250NBE 416 1250 400 500 230 240 50 60 Hz 150 F1250NBA Controllers rated 108 A and greater are not equipped with line and load terminal lugs See page 31 for terminal lug kits Motor FLA rating should fall within specified current range for unit to operate properly 8 These controllers require a separate 100 240V 50 60 Hz single phase control source add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard Allen Bradley Visit our website www ab com catalogs 21 Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Open Type and Non Combination Enclosed IP65 Type 4 12 Controllers For use with Line Connected Motors Continued Enclosures other than those listed are available consult your local Allen Bradley distributor IP65 Type 4 12 Enclosed Open Type Line Connected Non Combination Rated Voltage Moto
41. 70 560 800 230 240V AC 50 60 Hz 150 F970NBA 110 120V AC 50 60 Hz 150 F1250NBE 416 1250 710 1000 230 240V AC 50 60 Hz 150 F1250NBA Controllers rated 108 A and greater are not equipped with line and load terminal lugs See page 31 for terminal lug kits Motor FLA rating should fall within specified current range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard 22 Visit our website www ab com catalogs Allen Bradley Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Open Type and Non Combination Enclosed IP65 Type 4 12 Controllers For use with Line Connected Motors Continued Enclosures other than those listed are available consult your local Allen Bradley distributor IP65 Type 4 12 Enclosed Open Type Line Connected Non Combination Rated Voltage Motor Current Max kW 50 Motors Controllers V AC A Hz Max Hp 60 Hz Control Power Cat No Cat No 5 3 100 240V AC 50 60 Hz 150 F5NCD 150 F5FCD E 24V AC DC 150 F5NCR 100 240V 5
42. AC Motor Current Max kW 50 Hz Max Hp 60 Hz Control Power Cat No 27 108 100 240V AC 50 60 Hz 150 F108NZD 34 135 100 240V AC 50 60 Hz 150 F135NZD 67 201 100 240V AC 50 60 Hz 150 F201NZD 84 251 100 240V AC 50 60 Hz 150 F251NZD 106 317 100 240V AC 50 60 Hz 150 F317NZD 120 361 100 240V AC 50 60 Hz 150 F361NZD 160 480 100 240V AC 50 60 Hz 150 F480NZD 690 Y 506 525 110 120V 50 60 Hz 150 F625NZE 230 240V AC 50 60 Hz 150 F625NZA 260 110 120V AC 50 60 Hz 150 F780NZE 230 240V AC 50 60 Hz 150 F780NZA 110 120V AC 50 60 Hz 150 F970NZE 230 240V AC 50 60 Hz 150 F970NZA 110 120V AC 50 60 Hz 150 F1250NZE 230 240V AC 50 60 Hz 150 F1250NZA Controllers rated 108 A and greater are not equipped with line and load terminal lugs See page 31 for terminal lug kits Motor FLA rating should fall within specified current range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard Allen Bradley Visit our website www ab com catalogs 23 Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Open Type Controllers For use with Delta C
43. C Motor Current Max kW 50 Hz Max Hp 60 Hz Control Power Cat No 100 240V AC 50 60 Hz 150 F5NBD 1 7 8 7 4 5 24V AC DC 150 F5NBR 100 240V AC 50 60 Hz 150 F25NBD 8 7 43 22 30 24V AC DC 150 F25NBR 100 240V AC 50 60 Hz 150 F43NBD 14 9 74 37 50 24V AC DC 150 F43NBR 9 100 240V AC 50 60 Hz 150 F60NBD TS 24V AC DC 150 F60NBR 100 240V AC 50 60 Hz 150 F85NBD 29 4 147 24V AC DC 150 F85NBR ms 100 240V AC 50 60 Hz 150 F108NBD v 24V AC DC 150 F108NBR CT 100 240V AC 50 60 Hz 150 F135NBD i 24V AC DC 150 F135NBR Mou 100 240V AC 50 60 Hz 150 F201NBD v 24V AC DC 400 415 460 G FANNE oe 100 240V AC 50 60 Hz 150 F251NBD UU 24V AC DC 150 F251NBR m 100 240V AC 50 60 Hz 150 F317NBD UU 24V AC DC 150 F317NBR T 4 T 100 240V AC 50 60 Hz 150 F361NBD UU 24V AC DC 150 F361NBR 100 240V AC 50 60 Hz 150 F480NBD 277 831 450 700 24V AC DC 150 F480NBR 110 120V AC 50 60 Hz 150 F625NBE 283 850 500 700 230 240V AC 50 60 Hz 150 F625NBA 110 120V AC 50 60 Hz 150 F780NBE B 230 240V AC 50 60 Hz 150 F780NBA 110 120V AC 50 60 Hz 150 F970NBE 400 1200 230 240V AC 50 60 Hz 150 F970NBA 110 120V AC 50 60 Hz 150 F1250NBE 533 1600 900 1400 230 240V AC 50 60 Hz 150 F1250NBA Controllers rated 108 A and greater are not equipped with line and load terminal lugs See page 31 for terminal lug kits s Motor FLA rating should fall within specified current
44. C amp 150 F361NCR 100 240V AC 50 60 Hz 150 F480NCD linsel gog 24V AC DC 150 F480NCR Bos 110 120V AC 50 60 Hz 150 F625NCE 230 240V AC 50 60 Hz 150 F625NCA 110 120V AC 50 60 Hz 150 F780NCE 230 240V AC 50 60 Hz 150 F780NCA 110 120V 50 60 Hz 150 F970NCE 230 240V AC 50 60 Hz 150 F970NCA 110 120V AC 50 60 Hz 150 F1250NCE 230 240 AC 50 60 Hz 150 F1250NCA Controllers rated 108 A and greater are not equipped with line and load terminal lugs See page 31 for terminal lug kits Motor FLA rating should fall within specified current range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard Allen Bradley Visit our website www ab com catalogs 21 Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Combination Line Connected Controllers IP65 4 12 Enclosed with Fusible Disconnect or Circuit Breaker These controllers include line and load terminations Enclosures other than those listed are available consult your local Allen Bradley distributor All 153 bulletin numbers are supplied with thermal magnetic circuit breakers The Fusible Disconnec
45. C30FBD 42 152H C37FBD 43 153H C25FBD 41 153H C30FBD 42 153H C37FBD 43 25 152H C43FBD 44 153H C43FBD 44 30 40 50 152H C43FBD 45 152H C60FBD 46 152H C85FBD 47 153H C43FBD 45 153H C60FBD 46 153H C85FBD 47 60 152H C85FBD 48 153H C85FBD 48 15 152H C108FBD 49 153H C108FBD 49 100 150 200 152H C135FBD 50 152H C201FBD 52 152H C251FBD 54 153H C135FBD 50 153H C201FBD 52 153H C251FBD 54 250 152H C317FBD 56 153H C317FBD 56 300 400 0 75 152H C361FBD 57 152H C480FBD 59 152H C3FCD 34 153H C361FBD 57 153H C480FBD 59 153H C3FCD 34 1 152H C3FCD 35 153H C3FCD 35 1 5 152H C9FCD 36 153H C9FCD 36 3 5 152H C9FCD 37 152H C9FCD 38 152FI C9ECID 39 153H CSFCD 37 153H C9FCD 38 153H C9FCD 39 7 5 152H C16FCD 40 153H C16FCD 40 10 15 20 152H C16FCD 41 152H C25FCD 42 152H C30FCD 43 153H C16FCD 41 153H C25FCD 42 153H C30FCD 43 25 152H C37FCD 44 153H C37FCD 44 30 152H C43FCD 45 153H C43FCD 45 40 50 60 152H C43FCD 46 152H C60FCD 47 152H C85FCD 48 153H C43FCD 46 153H C60FCD 47 153H C85FCD 48 75 152H C85FCD 49 153H C85FCD 49 100 125 200 152H C108FGD 50 152H C135FCD 51 152H C201FCD 54 153H C108FCD 50 153H C135FCD 51 153H C201FCD 54 250 152H C251FCD 56 153H C251FCD 56 300 350 500 152H C317FCD 57 152H C361FCD 58 152H C480FCD 61
46. C9FBD 3 9 4 1 5 5 24V AC DC 150 C9NBR 100 240V AC 50 60 Hz 150 C16NBD 150 C16FBD 5 3 16 7 5 5 10 24V AC DC 150 C16NBR 100 240V AC 50 60 Hz 150 C19NBD 150 C25FBD 6 3 19 7 5 5 10 24V AC DC 150 C19NBR 100 240V AC 50 60 Hz 150 C25NBD 150 C25FBD 95 577 11 7 5 15 24V AC DC 150 C25NBR 100 240V AC 50 60 Hz 150 C30NBD 150 C30FBD 10 30 15 7 5 20 24V AC DC 150 C30NBR 100 240V AC 50 60 Hz 150 C37NBD 150 C37FBD 188 37 18 5 10 25 24V AC DC 150 C37NBR 100 240V AC 50 60 Hz 150 C43NBD 150 C43FBD 14 3 43 22 10 30 24V AC DC 150 C43NBR 100 240V AC 50 60 Hz 150 C60NBD 150 C60FBD 380 400 20 60 30 15 40 415 460 24V AC DC 150 C60NBR 100 240V AC 50 60 Hz 150 C85NBD 150 C85FBD 28 3 85 45 25 60 24V AC DC 150 C85NBR 100 240 AC 50 60 Hz 150 C108NBD 150 C108FBD 271 108 55 50 75 24V AC DC 150 C108NBR 100 240V AC 50 60 Hz 150 C135NBD 150 C135FBD 34 135 75 60 100 24V AC DC 150 C135NBR 100 240V AC 50 60 Hz 150 C201NBD 150 C201FBD 67 201 99 110 75 150 24V AC DC 150 C201NBR 100 240V AC 50 60 Hz 150 C251NBD 150 C251FBD 84 251 95 132 100 200 24V AC DC 150 C251NBR 100 240V AC 50 60 Hz 150 C317NBD 150 C317FBD 106 317 95 160 125 250 24V AC DC 150 C317NBR 100 240 AC 50 60 Hz 150 C361NBD 150 C361FBD 120 361 110 200 250 300 24V AC DC 150 C361NBR
47. D 100 100 FMC To be used with marking tag sheets TEIR Remote Reset Solenoid for remote reset of electronic 150 C 150 D 1 493 ER1 el S overload 9 Voltage Suffix Code Available Coil Voltages 12 600V 50 Hz 12 600V 60 Hz Standard Coil Voltages Voltage 240 50 Hz 60 Hz A DC Surcharge for special voltages up to 20 pcs no surcharge for quantities greater than 20 pcs 62 Visit our website www ab com catalogs Allen Bradley Power Concrol and Information Soloriona Headquarters mra Bledel Annen 1221 South Erer Milwaukee WI 53204 2436 WGA Tol 1 424 SET 2002 1 A zes Hache Astestos Varia Modera de Saver 36 2170 Belica sb 32 2 653 080 Fas 32 2 563 0640 Pucttic Asemaa Level 14 Caec F Cybespeet 3 100 Cybrzpar Maid Hong Korg Tel 852 2287 4788 Faz 852 2508 194 Publication 150 SG009C EN P December 2006 Supersedes Publication 150 SG009B EN P July 2006 Copyright 2006 Rockwell Automation Inc All Rights Reserved Printed in USA
48. EMA 4 12 Controllers For use with Line Connected Motors Continued Open Type Line Connected IP65 Type 4 12 Enclosed Rated Voltage Motor Current Max kW 50 Max Hp 60 Motors Non Combination Controllers V AC Hz Hz Control Power Cat No Cat No 100 240V AC 50 60 Hz 150 C3NBD 150 C3FAD 1 3 0 55 0 5 24V AC DC 150 C3NBR 100 240V AC 50 60 Hz 150 C9NBD 150 C9FAD 3 9 2 2 0 75 2 24V AC DC 150 C9NBR 100 240V AC 50 60 Hz 150 C16NBD 150 C16FAD 5 9 5 16 4 1 5 5 24 150 C16NBR 100 240V AC 50 60 Hz 150 C19NBD 150 C25FAD 6 3 19 4 2 5 24 150 C19NBR 100 240V AC 50 60 Hz 150 C25NBD 150 C25FAD 9 2 2f 5 5 3 7 5 24V AC DC 150 C25NBR 100 240 50 60 Hz 150 C30NBD 150 C30FAD 10 30 7 5 5 10 24V AC DC 150 C30NBR 100 240V AC 50 60 Hz 150 C37NBD 150 C37FAD 12 9 97 7 5 55 10 24V AC DC 150 C37NBR 100 240V AC 50 60 Hz 150 C43NBD 150 C43FAD 14 3 43 14 5 15 24V AC DC 150 C43NBR 100 240V AC 50 60 Hz 150 C60NBD 150 C60FAD 230 20 60 15 7 5 20 24V AC DC 150 C60NBR 100 240V AC 50 60 Hz 150 C85NBD 150 C85FAD 28 3 85 22 15 30 24V AC DC 150 C85NBR 100 240V AC 50 60 Hz 150 C108NBD 150 C108FAD 27 108 30 20 40 24V AC DC 150 C108NBR 100 240V AC 50 60 Hz 150 C135NBD 150 C135FAD 34 135 37 25 50 24V AC DC Z 150 C135NBR 10
49. EN IEC 60947 4 2 Fast Transient Per EN IEC 60947 4 2 Surge Transient Visit our website www ab com catalogs Per EN IEC 60947 4 2 Of Bulletin 150 Smart Motor Controllers SMC 3 Trip and Starts per Hour Curves SMC 3 Overload Trip Curves Trip Class 10 Trip Class 15 Trip Class 20 Cold Trip 1000 4000 1000 Hot Trip 100 09 X 10 N ES 1 100 1000 100 1000 100 1000 Current Current Current Starts per Hour Curves SMC3 Starts per hour 3 Starts per hour SMC 3 Starts per hour 14 85A 100 duty cycle 10sec 350 No Fan 40 100 Duty Cycle 10sec 350 with Fan 40C 100 Duty Cycle 20sec 350 with standard fan 60 140 200 160 40 Wag 140 2 2 80 120 30 100 5 60 i 20 40 M X 10 20 40 ic 20 150 C43 0 150 060 0 5 1015 20 25 30 35 40 0 5 10 15 20 25 30 25 40 O 10 20 30 40 50 60 70 80 90 Current amps Current amps Current amps 180 0809 150 16 219 150 525 C30 C 37 UCA E 37 SMC 3 Starts pe
50. FAD 43 85 18 5 25 152H C85FAD 44 153H C85FAD 44 30 152H C85FAD 45 153H C85FAD 45 40 152H C108FAD 46 153H C108FAD 46 50 152H C135FAD 47 153H C135FAD 47 75 152H C201FAD 49 153H C201FAD 49 100 152H C251FAD 50 153H C251FAD 50 125 152H C317FAD 51 153H C317FAD 51 150 152H C361FAD 52 153H C361FAD 52 200 152H C480FAD 54 153H C480FAD 54 These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Allen Bradley Visit our website www ab com catalogs 91 Bulletin 150 Smart Motor Controllers SMC M 3 Product Selection Continued Combination Enclosed IP65 NEMA 4 12 Controllers with Fusible Disconnect or Circuit Breaker Continued Rated Voltage V AC 460 500 575 Current 0 5 1 2 0 75 3 4 7 5 7 1 2 0 5 0 75 IP65 4 12 Enclosed Combination Controllers with IP65 4 1 2 Enclosed Combination Fusible Controllers with Disconnect Circuit Breaker 2 Cat No Cat No 152H C3FBD 33 152H C3FBD 34 153H C3FBD 33 153H C3FBD 34 1 152H C3FBD 35 153H C3FBD 35 1 5 2 152H C9FBD 36 152H C9FBD 37 152H C9FBD 38 152H C16FBD 39 153H C9FBD 36 153H C9FBD 37 153H C9FBD 38 153H C16FBD 39 7 5 152H C16FBD 40 153H C16FBD 40 10 15 20 152H C25FBD 41 152H
51. STARTING MODES Soft Start Kick Start Current Limit Start or Soft Stop FEATURES Overload Protection e Flexibility in trip class 10 15 20 or OFF Selectable overload reset Manual or Automatic FAULT Diagnostics Overtemperature in power section e Phase reversal selectable e Phase loss Open load e Phase imbalance Shorted SCRs Configurable Auxiliary Contacts and Motor Control e Full 3 phase control e Standard squirrel cage induction motor or Star Delta motors Typical Applications e Compressors Lifts e Fans e Chillers Conveyors e Pumps FEATURES Overload e Built in Overload e True 3 Phase Control e Advanced Diagnostics e Digital Adjustments e Add on Configurable Auxiliary Contacts Line Connection d Optional Line Side Isolation Contactor COMPACT SIZE WITH TRUE 3 PHASE CONTROL The SMC 3 integrates a bypass to minimize heat generation during run time The bypass automatically closes when t h e motor reaches its nominal speed resulting in a cooler running component and reduction in enclosure size UNSURPASSED ADVANTAGES EASY AND SECURE SETUP DIP switches allow for easy precise and secure setting of the START STOP profile overload connection type trip class and auxiliary contact characteristics The motor FLC setting is easily accomplished using the rotary pot located on the front of the device GM 97 AR 15 14
52. V AC DC 150 C60NBR 100 240V AC 50 60 Hz 150 C85NBD 150 C85FHD 28 3 85 10 25 24V AC DC 150 C85NBR 100 240V AC 50 60 Hz 150 C108NBD 150 C108FHD 27 108 20 30 m 24V AC DC 150 C108NBR 100 240V AC 50 60 Hz 150 C135NBD 150 C135FHD 34 135 25 40 24V AC DC 150 C135NBR 100 240V AC 50 60 Hz 150 C201NBD 150 C201FHD 67 201 40 60 24V AC DC 150 C201NBR 100 240V AC 50 60 Hz 150 C251NBD 150 C251FHD 84 251 50 75 24V AC DC x 150 C251NBR 106 317 m PT 100 240V AC 50 60 Hz 150 C317NBD 150 C317FHD v 7 24V AC DC 150 C317NBR 100 240V AC 50 60 Hz 150 C361NBD 150 C361FHD 120 361 75 125 24V AC DC 150 C361NBR 100 240 AC 50 60 Hz 150 C480NBD 150 C480FHD 160 480 7 100 150 24V AC DC 150 C480NBR Motor FLA rating should fall within specified current range for unit to operate properly These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation Al en B dl Visit our website www ab com catalogs 43 Bulletin 150 Smart Motor Controllers SMCTM 3 Product Selection Continued Open Type and Non Combination Enclosed IP65 N
53. alance Shorted SCR lest YN O O1 Q S Visit our website www ab com catalogs 41 Bulletin 150 Smart Motor Controllers SMC M 3 Cat No Explanation Open and Non Combination Bulletin Number Solid State Controller Controller Type SMC 3 Ampere Ratings Description 3 3A 9 9A 1 16A 6 5 25A 7 3 0 5 1 3 3 37 6 8 2 4 43 A 60 A Enclosure Type N Open E IP65 NEMA 4 12 Input Line Voltage Open Type Description 200 460V AC 3 Phase 50 60 Hz 200 600V AC 3 Phase 50 60 Hz Non Combination Enclosed Only 200 208V AC 3 Phase 50 60 Hz 230V AC 3 Phase 50 60 Hz 400 460V AC 3 Phase 50 60 Hz 500 575V AC 3 Phase 50 60 Hz D WO MNAG R ZAVAGDCQpenTpeon Line Mounted Protective Module Enclosed Type only 42 Visit our website www ab com catalogs Combination a b e f g Bulletin Number 152H Solid State Controller with Fusible Disconnect 153H Solid State Controller with Circuit Breaker b Ampere Ratings Code Description 16 19 25 Enclosure Type IP65 NEMA 4 12 e Input Line Voltage Open Type 200 208 AC 3 Phase 50 60 Hz AD 230V AC 3 Phase 50 60 Hz BD 400 460V AC 3 Phase 50 60 Hz 500 575V AC 3 Phase 50 60 Hz Horsepower Hp Cat Hp Cat Hp Cat Hp Rating No Rating No Rating No Ratin
54. also be programmed The line voltage must remain below the undervoltage trip level during the programmed delay time Overvoltage Protection If a rise in the incoming line voltage is detected the SMC Flex controller s overvoltage protection will halt motor operation The overvoltage trip level is adjustable as a percentage of the programmed line voltage from 0 199 To eliminate nuisance trips a programmable overvoltage trip delay time of 0 99 seconds can also be programmed The line voltage must remain above the overvoltage trip level during the programmed delay time Voltage Unbalance Protection Voltage unbalance is detected by monitoring the 3 phase supply voltage magnitudes in conjunction with the rotational relationship of the three phases The controller will halt motor operation when the calculated voltage unbalance reaches the user programmed trip level The voltage unbalance trip level is programmable from 0 25 unbalance 18 Visit our website www ab com catalogs Excessive Starts Per Hour The SMC Flex controller allows the user to program the allowed number of starts per hour up to 99 This helps eliminate motor stress caused by repeated starting during a short time period Metering Power monitoring parameters include e 3 phase current Power Factor 3 phase voltage Motor thermal capacity usage Power in kW or mW Elapsed time Power usage in KWH or mWH Note The motor thermal capacity usage
55. an is useful if an application requires an increased duty cycle Snap on fan module BUILD A MODULAR runs silently and is easy CONTROL SYSTEM to install e With widths of 45 mm bi PS e Fan is installed 72 mm or 200 mm as standard for the SMC s fit 43 135 A SMC 3 perfectly with the compact components of the MCS Plus product line The smart motor controllers match the MCS Plus products in performance size and design The MCS Plus system allows you to build o more starters in x cH less panel space Li ES REMOTE RESET providing unparalleled 5 SOLENOID performance in a minimal area The Bulletin 193 remote ee reset solenoid allows you the ability to reset a fault eee from a remote location T e A um mc Tum e IDEAL FOR A WIDE RANGE OF APPLICATIONS Allen Bradley SMCs provide innovative starting and stopping solutions for ample design flexibility with minimal control module options meeting the needs of most production applications To help identify which start and stop profiles described in the following pages are included in each control module option use the following code SMC Flex Standard SMC Flex Pump Control S SMC Flex Braking Control 4 smc 3 SOFT START By reducing starting torque surges Soft Start provides smooth stepless motor acceleration while minimizing damage to gears couplings and belts PETER
56. ce Operational 348 30 kA 1000 30 kA 1000 70 kA 600 Current Rating A 435 800 Protection 549 42 kA 1600 30 kA 1600 69 kA 1000 625 42 kA 1600 30 kA 1600 69 kA 1200 831 42 kA 1600 30 kA 1600 69 kA 1600 850 1600 900 42 kA 1600 42 kA 2000 74 1600 1200 85 3000 85 3200 85 3000 1600 85 3000 85 3200 85 3000 SCPD Performance 690V Type 1 SCCR List Device Mas tanda Available Max Ampere Tested North Max Ampere Tested Rating American Style European Style 6 9 gRB 73xxx400 6 9 gRB 73xxx400 6 9 gRB 73xxx630 6 9 gRB 73xxx630 6 9 gRB 73xxx800 6 9 gRB 73xxx800 PER A070D33xxx1250 9 URD 73xxx1250 A100URD73xxx1250 6 6URD33xxx1250 625 6 6URD33xxx1400 780 70 kA AO070URD33xxx1 400 6 6URD33xxx1400 2 fuses in parallel 2 fuses in parallel dis iid AOTOURD33xxx1250 6 6URD33xxx1250 4250 85 kA 2 fuses in parallel 2 fuses in parallel Consult local codes for proper sizing of short circuit protection Non time delay fuses K5 5 480V 8 7 831 A devices Class L 625 1250V 850 1600 A devices High capacity fault rating when used with time delay class CC J or L fuses Allen Bradley A070URD33xxx1250 Visit our website www ab com catalogs 6 6URD33xxx1250 35 Bulletin 150 SMC Flex Smart Motor Controller Specifications Continued Electrical Ratings
57. cu Stop Slow Speed with Braking Ss Ti KA me l a s i bee m cemere Me j AAA 1 E E e Pe Corner gt sdua rmn ai ma Tt m 4 E mE 4 Cir Ii rip l _ 5 4 Tl al Pe LL B i L U Li H H T i Li laa et Deus Ket Anf 5 Customer supplied Allen Bradley Visit our website www ab com catalogs Four fully programmable contacts as normal up to speed fault alarm network N O N C or external bypass N O only Helps reduce fluid surges in centrifugal pumping systems during starting and stopping period Starting time is adjustable from 0 30 seconds Stopping time is adjustable from 0 120 seconds Provides motor braking without additional equipment for applications that require the motor to stop quickly Braking current is adjustable from 0 400 of the motor s full load Current rating Provides controlled position stopping During stopping braking torque is applied to the motor until it reaches preset slow speed 7 or 15 of rated speed and holds the motor at this speed until a stop command is
58. d LCD Display Full Numeric Keypad 20 HIM A3 Human Interface Modules CD Display Analog Speed Potentiometer HIM 20 HIM A4 LCD Display Programmer Only 20 HIM A5 LCD Display Full Numeric Keypad includes cable 20 HIM C3 Door Mounted LCD Display Full Numeric Keypad includes 3 m cable 20 HIM C3S Human Interface Modules CD Display Programmer Only HIM includes cable 20 HIM C5 LCD Display Programmer Only HIM includes 3 m cable 20 HIM C5S HIM Interface Cable 1 m 39 in 20 HIM H10 Cable Kit 0 33 meters 1 1 feet 1202 H03 Human Interface Module Cable Kit 1 meter 3 3 feet 1202 H10 Interface Cables Cable Kit 3 meters 9 8 feet 1202 H30 Cable Kit 9 meters 29 5 feet 1202 H90 DPI SCANport One to Two Port Splitter Cable 1203 S03 Description IP30 Type 1 For Use With Remote I O 20 COMM R RS 485 DF1 20 COMM S ProfiBUS 20 COMM P ControlNet 20 COMM C Communication Modules Interbus Bulletin 150 SMC Flex 20 COMM I DeviceNet 20 COMM D Ethernet IP 20 COMM E RS485 HVAC 20 COMM H ControlNet Fiber 20 COMM Q DriveTools DriveTools Sp Programming Software Programming Software WIN NT 2000 XP 9303 4DTEO1ENE WIN NT 2000 XP 9303 4DTS01ENE Anacanda RS232 to DPi PC Interface Serial 1203 SSS DPi to USB PC Interface Requires a 20 HIM H10 cable to connect to the SMC Flex 32 Visit our website www ab com catalogs USB 1203 USB Allen Bradley Bulletin 150 SMC Fle
59. des a boost at startup to break away loads that may require a pulse of high torque to get started It is intended to provide a current pulse for a selected period of time Current Limit Start This method provides current limit start and is used when it is necessary to limit the maximum starting current The starting current is user adjustable The current limit stating time is user adjustable Dual Ramp Start This starting method is useful on applications with varying loads starting torque and start time requirements Dual Ramp Start offers the user the ability to select between two separate start profiles with separately adjustable ramp times and initial torque settings 16 Visit our website www ab com catalogs Full Voltage Start This method is used in applications requiring across the line starting The SMC controller performs like a solid state contactor Full inrush current and locked rotor torque are realized The SMC may be programmed to provide full voltage start in which the output voltage to the motor reaches full voltage in 1 4 second Linear Speed Acceleration With this type of acceleration mode a closed loop feedback system maintains the motor acceleration at a constant rate The required feedback signal is provided by a DC tachometer coupled to the motor tachometer supplied by user 0 5V DC 4 5V DC 100 speed Kickstart is available with this mode Preset Slow Speed This method can be used on applications
60. e Seven Standard Start Modes e Options Include Pump Control and Braking Control Features Built in SCR Bypass Run Contactor Built in Electronic Motor Overload Protection CT on each Phase Metering Description of Features 18 Cat No Explanation 19 Product Selection 20 Options 30 Accessories 31 Specifications dd Approximate Dimensions and Shipping Weights 38 DPI Communication LCD Display Keypad Programming Four Programmable Auxiliary Contacts The SMC Flex controller is available for motors rated 1 1250 A 200 480V AC 200 600V AC or 230 690V AC 50 60 Hz In addition to motors the SMC Flex controller can be used to control resistive loads Standards Compliance Approvals UL 508 e 60947 4 2 e cULus Listed open type File No E96956 CE Marked open type per EMC Directive and Low Voltage Directive 108 480 Modes of Operation The SMC Flex controller provides the following modes of operation as Standard Soft Start This method covers the most general applications The motor is given an initial torque setting which is user adjustable From the initial torque level the output voltage to the motor is steplessly increased during the acceleration ramp time which is user adjustable Selectable Kickstart The kickstart feature provi
61. e input power will be verified before starting If input power phasing is detected to be incorrect the start will be aborted and a fault indicated Phase Loss Open Load The unit will not attempt a start if there is a single phase condition on the line This protects from motor burnout during single phase starting Allen Bradley Motor Speed T T lt Start gt Run gt Coast lt Soft Stop Time seconds Phase Imbalance The unit monitors for imbalance between phase currents To prevent motor damage the unit will trip if the difference between the minimum phase current and the maximum phase current exceeds 6596 for 3 seconds and a fault will be indicated Shorted SCR Prior to every start and during starting the unit will check all SCRs for shorts and unit load connections to the motor If there is a shorted SCR in the SMC 3 and or open load the start will be aborted and a shorted SCR or open load fault will be indicated This prevents damage from phase imbalance Push to Test The unit with control wiring can be tested for fault conditions by using the Push to Test function Hold down the Reset button for 7 seconds to activate the fault Aux 97 98 and shut down the SMC 3 To clear either push the Reset button or cycle control power to the device LED Description Number of Flashes Overload Overtemperature Phase Reversal Phase Loss Open Load Phase Imb
62. e visit www ab com FAME Our Complete Portfolio of Intelligent Motor Control Products as part of a truly integrated architecture simplifies your start up reduces your installed cost makes it easier for you to access essential plant and production data Bulletin 150 Smart Motor Controllers Bulletin 150 Reduced Voltage Starters d gt M 2 C SMC Flex SMC 3 Controller Controller 200 690V 200 600V Features 1 1250 A 1 480 A Soft Start S S Kickstart S S Current Limit S S Dual Ramp Start S Full Voltage 5 Soft Stop S 5 Pump Control O Preset Slow Speed S Linear Speed S SMB Smart Motor O u Braking Accu Stop O Slow Speed with Braking O Motor Protection S S Communication S Metering S Keypad Programming S __ LCD Display Inside Delta Connection S S Product Selection Page 16 Page 40 S Standard Feature O Optional Feature Allen Bradley Visit our website www ab com catalogs 15 Bulletin 150 SMC Flex Smart Motor Controller Product Overview Bulletin 150 SMC Flex Smart Motor Controller Table of Contents The SMC Flex controller provides microprocessor controlled starting for standard 3 phase squirrel cage induction or Wye Delta 6 lead motors Seven standard modes of operation are available within a single controller 1 1250 A Rang
63. electric Withstand All 1600V AC 2000V Control Circuit Operating Frequency All 50 60 Hz Input onstate voltage minimum 85V AC 19 2V DC 20 4V AC Input onstate current 20 mA 120V AC 40 mA 240V AC 7 6 mA 24V AC DC Input offstate voltage maximum 50V AC 10V DC 12V AC Input offstate current input offstate lt 10 mA AC 3 mA DC voltage 690V power is only available with 100 240V control 34 Visit our website www ab com catalogs Allen Bradley Bulletin 150 SMC Flex Smart Motor Controller Specifications Continued Electrical Ratings SCPD Performance 200 600V SCCR Listx Type 1 Max Standard Max Standard Max Standard Max Circuit Max High Max Fuse A Available Fault Fuse Available Fault Breaker A Fault 5 10 20 10 20 70 10 25 10 100 10 100 70 50 43 10 150 10 150 70 90 60 10 225 10 225 70 125 108 18 400 18 300 70 200 135 225 Line Device Operational 201 30 kA 600 30 kA 600 70 kA 350 Current Rating A 251 30 kA 30 kA 70 kA 400 317 42 800 30 800 69 500 361 600 625 42 kA 1600 42 kA 1600 74 kA 1600 780 1600 970 85 kA 85 kA 85 kA 2500 1250 85 kA 3000 85 kA 3200 85 kA 3000 8 7 10 kA 35 10 kA 35 70 kA 17 5 43 90 104 10 kA 400 10 kA 300 70 kA 200 147 10 kA 400 10 kA 400 70 kA 200 187 18 kA 500 18 kA 500 70 kA 300 HS TE Delta Devi
64. es 1 100 DL630 and 1 100 DL860 per connection When multi conductor lug is required refer to the User Manual for appropriate lug catalog number Allen Bradley Visit our website www ab com catalogs Total No of Line Controller Terminal Lugs Current Possible Each Side Rating A Wire Size Line Side Load Side 108 1354 6 250 MCM AWG 3 3 201 2514 16 mm 120 mm 6 6 4 500 AWG 317 480 25 mm 240 mm 6 6 625 780 2 0 500 MCM AWG 6 6 b gt 970 4 0 500 AWG 3 3 y 12 2 0 500 AWG 3 3 12508 4 0 500 AWG 3 9 Pkg Qty Cat No 199 LF1 199 LG1 100 DL630 100 DL860 100 DL630 100 DL860 31 Bulletin 150 SMC Flex Smart Motor Controller Accessories Field Installed Continued IEC Terminal Covers Field Modification Cat No Terminal Covers IEC line or load terminal covers for 108 135 devices 1 150 TC1 Dead front protection Terminal Covers IEC line or load terminal covers for 201 251 A devices 1 150 TC2 Dead front protection Terminal Covers IEC line or load terminal covers for 317 480 devices 1 150 TC3 Dead front protection t 5 85 A units have terminal guards standard No additional terminal guards are required Human Interface and Communication Modules Description Cat No LCD Display Digital Speed HIM 20 HIM A2 Hand Hel
65. g 47 50 54 200 48 56 250 49 57 300 50 58 350 59 51 400 Line Mounted Protective Module Enclosed Type only Allen Bradley Bulletin 150 Smart Motor Controllers SMC M 3 Product Selection Open Type and Non Combination Enclosed IP65 NEMA 4 12 Controllers For use with Line Connected Motors Open Type Line Connected IP65 Type 4 12 Enclosed Rated Voltage Motor Current Max Hp 60 Motors Non Combination ControllersS V AC kW 50Hz Hz Control Power Cat No Cat No 1 3 100 240 50 60 Hz 150 C3NBD 150 C3FHD 24V AC DC 150 C3NBR 100 240V AC 50 60 Hz 150 C9NBD 150 C9FHD 3 9 0 75 2 24V AC DC 150 C9NBR 100 240V AC 50 60 Hz 150 C16NBD 150 C16FHD 5 3 16 ml 1 5 3 j 24V AC DC 150 C16NBR P 100 240 50 60 2 150 C19NBD 150 C25FHD 24V AC DC 150 C19NBR 100 240V AC 50 60 Hz 150 C25NBD 150 C25FHD 02 977 3 7 5 24V AC DC 150 C25NBR 100 240V AC 50 60 Hz 150 C30NBD 150 C30FHD 10 30 3 7 5 24V AC DC 150 C30NBR m 100 240V AC 50 60 Hz 150 C37NBD 150 C37FHD B 24V AC DC 150 C37NBR 100 240V AC 50 60 Hz 150 C43NBD 150 C43FHD 14 3 43 5 10 24V AC DC 150 C43NBR 100 240V AC 50 60 Hz 150 C60NBD 150 C60FHD 200 208 20 60 _ 75 15 24
66. iate option code to the catalog string The nominal current rating for the combination package may differ from the controller based on the horsepower Consult your local Allen Bradley distributor Al en B dl Visit our website www ab com catalogs 29 Bulletin 150 SMC Flex Smart Motor Controller Options Control Options open and enclosed Cat No Provides smooth motor acceleration and deceleration reducing surges caused by the starting and stopping of centrifugal Bx CORNA pumps Starting time is adjustable from 0 30 seconds and stopping time is adjustable from 0 120 seconds Braking Control Provides Smart Motor Braking SMB Accu Stop and Slow Speed with Braking Dx Enclosed Options Cat No Option Description Modification Start Stop Push Button 1 Start Stop Push Button with H O A Selector Switch 1F Soft Stop Push Button 1XA Pump Stop Push Button 1XB Push Buttons Slow Speed Push Button 1XC Brake Push Button 1XD Accu Stop Slow Speed Push Button 1XE Emergency Stop 1E Fault Reset FR Hand Off Auto Selector Switch 3 Selector Switch SMC Off Bypass Selector Switch 3B Transformer Pilot Light Green Power On Indicator 4G Pilot Lights Transformer Pilot Light Red Run Indicator 4R Push to Test Pilot Light Red Run Indicator 5R Control Circuit Transformer fused primary and secondary 6P Addit
67. iliary Contacts e Three phase Voltages e Power Usage kWH e Power Factor of the Running Motor e Elapsed Time of Motor Operation Depends on frame size kW or MW kWH or MWH The SMC Flex provides intelligence unmatched performance flexibility diagnostics and communication in a modular compact design for controlling either a standard squirrel cage induction motor or a star delta motor COMPACT SIZE The SMC Flex integrates a bypass to minimize heat generation during run time The bypass automatically closes when the motor reaches its nominal speed resulting in a cooler running component and reduction in enclosure size MOTOR CONNECTION Line Connection ES Optional Line Side Isolation Contactor UNSURPASSED ADVANTAGES FEATURES Built in Overload Integral Bypass Flexible Communication Option Configurable Auxiliary Contacts Full Metering and Diagnostics LCD Display Product Modularity AUXILIARY CONTACT NUMBER 1 2 3 4 BENEFITS e Multiple overload trip class selection e Less products to inventory Ease of selection e Ease of setup e Reduced footprint e Reduced footprint e Minimal heat loss e Reduced enclosure size e Reduced total cost e Reduction in inventory e ost savings e Flexibility of system configuration e No external components to purchase e Less product to inventory e Built in power monitoring e Takes mystery out of motor operation e No addi
68. inimize mechanical damage resulting from full voltage Y Starting of AC induction motors enabling longer system life Limit line disturbances from inrush currents resulting in reduced downtime 25 Multiple START STOP modes increase functionality Diagnostic monitoring helps prevent problems before _ they occur Satisfy electrical distribution restrictions by reducing inrush currents Belts gears and chains can be by 7 across the line starting a Materials can be damaged by sudden starts and stops step change in torque can damage equipment Power company line current restrictions are imposed Space is a premium and enclosure size must be minimized Solid state starting is needed for a Star Delta motor application Advanced diagnostics increasing system performance Compact space saving footprint Greater product functionality for increased system flexibility _ Decreased downtime due to advanced protection of motor ep winding equipment and materials ut M E o ae aoe Xu E 3 joe x Greater system operation accuracy due to improved pues Jr x e _ technology Ease of purchasing installation setup and maintenance Installation and commission time were greatly reduced with the ability to put the soft starter on the network It is a very simple setup that works very well Bradley Allen Johnson President BDI Engineering Inc
69. ional 100 VA Control Circuit Transformer fused primary and secondary 6PX Control Circuit Transformer 1000 VA Control Circuit Transformer fused primary and secondary 6PK 1600 VA Control Circuit Transformer fused primary and secondary 6PL 2000 VA Control Circuit Transformer fused primary and secondary 6PM 480V Line Side Protective Module 600V Line Side Protective Module 480V Load 22 Module 600V Load Side Protective Module 480V Both Line and Load Side Protective Modules 8B 600V Both Line and Load Side Protective Modules Human Interface Module Door mounted Full Numeric Type 4 12 HC3 Remote 20R RS 485 205 Communication Module DeviceNet 20D Ethernet IP 20E Control Net 20C N O disconnect auxiliary mounted on operating mechanism 98 Disconnect Auxiliary N C disconnect auxiliary mounted on operating mechanism 99 Internal N O circuit breaker auxiliary 98X Circuit Breaker Auxiliary Internal N C circuit breaker auxiliary 99X Service Entrance Label Service Entrance Label SEL U L Label U L Label UL Oil Pump Starter NEMA Size 1 509 and Solid State Overload OPS Add the designated letter to the end of the cat no Example To add the Pump Control option Cat No 150 F361NBDB or Cat No 152H F361FBDB 57 Option push buttons are available only when the corresponding option module is selected Example Cat No 150 F108FBDB 1XB Bypass contactor and overload are not incl
70. ly available as Type 1and require a door mounted fan capable of delivering 240 cfm Al en B dl Visit our website www ab com catalogs 39 Bulletin 150 Smart Motor Controllers SMC M 3 Overview Modes of Operation Bulletin 150 Smart Motor Controllers SMC 3 Smart Motor Controller Table of Contents 4 The SMC 3 is a compact simple to use solid state motor controller designed Cane Expianatign UU s r dA p za to operate 3 phase motors It features a built in overload relay and a built in Product Selection 43 272 E SCR bypass contactor on all three phases allowing a smaller footprint than Typical Wiring Diagrams o3 i elie SP YEE other soft starters on the market This product is designed for many Specifications 55 applications including compressors chillers Conveyors and A nare 59 crushers Modes of operation for the controller are as follows Enclosed Options 61 Soft Start Soft Stop Accessories 61 Current Limit Start e Kick Start The controllers offer two voltage ranges 200 480V AC and 200 600V AC All voltage ranges will operate at either 50 or 60 Hz e 1 480 A Range e Built In Electronic Motor Overload Protection e Built In SCR Run Bypass Delta Compatibility Standards Com
71. nd load terminal lugs See page 31 for terminal lug kits Motor FLA rating should fall within specified current range for unit to operate properly 8 These controllers require a separate 100 240V 50 60 Hz single phase control source To add a control circuit transformer to the enclosure add the appropriate option code to the catalog string Separate 120V or 240V single phase is required for fan operation gt Line and load termination are provided as standard Allen Bradley 24 Visit our website www ab com catalogs Bulletin 150 SMC Flex Smart Motor Controller Product Selection Continued Open Type Controllers For use with Delta Connected Motors Continued Rated Voltage Open Type V AC Motor Current Max kW 50 Hz Max Hp 60 Hz Control Power Cat No 100 240V AC 50 60 Hz 150 F5NBD 1 7 8 7 22 2 24V AC DC 150 F5NBR 100 240V AC 50 60 Hz 150 F25NBD 8 7 43 11 15 24V AC DC 150 F25NBR 100 240V AC 50 60 Hz 150 F43NBD 14 9 74 22 25 24V AC DC 150 F43NBR bia AGA au 100 240V AC 50 60 Hz 150 F60NBD n 24V AC DC 150 F60NBR 100 240V AC 50 60 Hz 150 F85NBD 29 4 147 45 50 24V AC DC 150 F85NBR me 100 240V AC 50 60 Hz 150 F108NBD 24V AC DC 150 F108NBR 482 100 240V 50 60 Hz 150 F135NBD 24V AC DC 150 F135NBR 100 240V 50 60 Hz 150 F201NBD pad v 24V AC DC 150 F201NBR 100 240V AC 50 60 Hz 150 F251NBD 145 435 24V AC DC 150 F251NBR ere 269 bod 100
72. ng Separate 120V or 240V single phase is required for fan operation 46 Visit our website www ab com catalogs Al en B Bulletin 150 Smart Motor Controllers SMC M 3 Product Selection Continued Open Type Controllers For use with Delta Connected Motors Rated Voltage Open Type V AC Motor Current A Max kW 50Hz Max Hp 60 Hz Control Power Cat No 1553 100 240V AC 50 60 Hz 150 C3NBD mE 24V AC DC 150 C3NBR TE 100 240V AC 50 60 Hz 150 C9NBD mE 24V AC DC 150 C9NBR 100 240V AC 50 60 Hz 150 C16NBD 24 AC DC 150 C16NBR 100 240V AC 50 60 Hz 150 C19NBD 10 9 32 8 24V AC DC 150 C19NBR m 100 240V AC 50 60 Hz 150 C25NBD m 24V AC DC 150 C25NBR m 100 240V AC 50 60 Hz 150 C30NBD m 24V AC DC 150 C30NBR n 100 240V AC 50 60 Hz 150 C37NBD m 24V AC DC 150 C37NBR m 100 240V AC 50 60 Hz 150 C43NBD 24V AC DC 150 C43NBR gt 100 240V AC 50 60 Hz 150 C60NBD 200 208 vn 24V AC DC 150 C60NBR 100 240V AC 50 60 Hz 150 C85NBD B 24V AC DC 150 C85NBR 100 240 AC 50 60 Hz 150 C108NBD v 24V AC DC 150 C108NBR 100 240 AC 50 60 Hz 150 C135NBD 24V AC DC 150 C135NBR 5 100 240V 50 60 Hz 150 C201NBD v 24V AC DC 150 C201NBR 100 240V AC 50 60 Hz 150 C251NBD 145 435 100 150 24V AC DC 150 C251NBR 100 240V AC 50 60 Hz 150 C317NBD 183
73. nge 25 85 C 13 185 F Altitude 2000 m 6560 ft Humidity 5 95 non condensing Pollution Degree 2 Type of Protection IP2X Resistance to Vibration Mechanical Ratings Resistance to Shock Operational 1 0 G Peak 0 15 mm 0 006 in displacement Non Operational 2 5 G Peak 0 38 mm 0 015 in displacement Operational 15 G Non Operational 30 G 2 5 25 mm2 14 4 AWG uke 2 3 2 8 Nem 20 25 in lbs 2 5 95 mm 14 3 0 AWG Lips Power Terminals aa g 11 3 12 4 Nem 100 110 in Ibs 108 135 A 23 Nem 200 in Ibs 201 251A Two M10 x 1 5 diameter holes per power pole 317 480A Two M12 x 1 75 diameter holes per power pole 2 5 16 mm 14 6 AWG 2 3 2 5 Nem 20 22 5 in Ibs 2 5 50 mm2 14 1 AWG Power Terminals 2 G I 11 3 12 4 Nem 100 110 in Ibs 108 135 A 23 Nem 200 in Ibs 201 251A Two M10 x 1 5 diameter holes per power pole 317 480A Two M12 x 1 75 diameter holes per power pole Cable Size 0 2 2 5 mm2 24 14 AWG Control Terminals All EMC Emission Levels Tightening Torque Other Conducted Radio Frequency Emissions Radiated Emissions 0 5 0 9 Nem 4 4 8 0 in Ibs UL CSA NEMA IEC O a Class A Class A EMC Immunity Levels Allen Bradley Electrostatic Discharge 4 kV Contact and 8 kV Air Discharge 8 kV Air Discharge Radio Frequency Electromagnetic Field Per
74. none 43 85 A 406 16 12 203 8 none 108 135 A 762 30 610 24 305 12 none 201 251 A 965 38 762 30 356 14 none 317 480 A 1295 51 914 36 356 14 none Allen Bradley Visit our website www ab com catalogs 59 Bulletin 150 Smart Motor Controllers SMC M 3 Approximate Dimensions Continued Enclosed Type Line Connected Controllers lt gt I Controller IP65 Type 4 12 Rating A Disconnect Rating A B Height A Width C Depth Non Combination Controller 3 305 12 152 5 9 152 6 16 152 6 25 152 6 30 152 6 37 152 6 43 203 8 60 203 8 85 203 8 108 305 12 135 305 12 201 356 14 251 356 14 317 356 14 361 356 14 480 1295 51 914 36 356 14 Combination Controllers with Fusible Disconnect 3 30 A J 203 8 9 30 A J 203 8 16 30 A J 203 8 25 30 A J 203 8 30 60 A J 203 8 37 60 A J 203 8 43 60 A J 203 8 60 100 A J 254 10 85 100 A J 254 10 85 100 A J 305 12 108 200 A J 356 14 135 200 A J 356 14 201 400 A J 356 14 251 400 A J 356 14 317 600 A J 356 14 361 600 A J 356 14 480 600 A J 356 14 Combination Controllers with Circuit Breaker 3 15A 356 14 406 16 203 8 9 15A 16 203 8 16 20A 16 203 8 25 30A 16 203 8 30 40A 16 203 8 37 50A
75. nt for additional hardware such as braking contactors resistors timers and speed sensors The microprocessor based braking system applies braking current to a standard squirrel cage induction motor The strength of the braking current is programmable from 150 400 of full load current Accu Stopx This option is used in applications requiring controlled position stopping During stopping braking torque is applied to the motor until it reaches preset slow speed 7 or 15 of rated speed and holds the motor at this speed until a stop command is given Braking torque is then applied until the motor reaches zero speed Braking current is programmable from 0 400 of full load current Slow Speed Current is programmable from 0 450 of full load current Slow speed can be programmed for either 7 low or 15 high Slow Speed with Braking Slow Speed with Braking is used on applications that require slow speed in the forward direction for positioning or alignment and also require braking control to stop Slow speed adjustments are 7 low or 15 high of rated speed Slow speed acceleration current is adjustable from 0 450 Slow speed running current is adjustable from 0 450 of full load current Braking current is adjustable from 0 400 Not intended to be used as an emergency stop Refer to the applicable standards for emergency stop requirments Allen Bradley Visit our website www ab com catalogs 17 Bulletin
76. onnected Motors Rated Voltage Open V AC Motor Current Max kW 50 Hz Max Hp 60 Hz Control Power Cat No 100 240V AC 50 60 Hz 150 F5NBD oo 24V AC DC 150 F5NBR 100 240V AC 50 60 Hz 150 F25NBD 8 7 43 10 24V AC DC 150 F25NBR 100 240V AC 50 60 Hz 150 F43NBD 14 9 74 20 24V AC DC 150 F43NBR 100 240V AC 50 60 Hz 150 F60NBD 20 8 104 24V AC DC 150 6 100 240V AC 50 60 Hz 150 F85NBD 29 4 147 24V AC DC 150 F85NBR Y 100 240V AC 50 60 Hz 150 F108NBD u 24V AC DC A 150 F108NBR 100 240V AC 50 60 Hz 150 F135NBD v 24V AC DC 150 F135NBR 100 240V AC 50 60 Hz 150 F201NBD UU 24V AC D pete C DC 150 F201NBR m i58 100 240V AC 50 60 Hz 150 F251NBD UU 24V AC DC 150 F251NBR 258 100 240V AC 50 60 Hz 150 F317NBD UU 24V AC DC 150 F317NBR 100 240V AC 50 60 Hz 150 F361NBD 208 625 p 200 24V AC DC 150 F361NBR 100 240V AC 50 60 Hz 150 F480NBD 277 831 300 24V AC DC 150 F480NBR 110 120V AC 50 60 Hz 150 F625NBE 283 850 300 230 240V AC 50 60 Hz 150 F625NBA 110 120V AC 50 60 Hz 150 F780NBE 300 900 300 230 240V AC 50 60 Hz 150 F780NBA 110 120V AC 50 60 Hz 150 F970NBE 400 1200 m 400 230 240V AC 50 60 Hz 150 F970NBA 110 120V AC 50 60 Hz 150 F1250NBE 533 1600 500 230 240V AC 50 60 Hz 150 F1250NBA Controllers rated 108 A and greater are not equipped with line a
77. otection delay time from 0 10 seconds The stall protection delay time is in addition to the programmed start time and begins only after the start time has timed out If the controller senses that the motor is stalled it will shut down after the delay period has expired Jam detection allows the user to determine the motor jam detection level as a percentage of the motor s full load current rating To prevent nuisance tripping a jam detection delay time from 0 0 99 0 seconds can be programmed This allows the user to select the time delay required before the SMC Flex controller will trip on a motor jam condition The motor current must remain above the jam detection level during the delay time Jam detection is active only after the motor has reached full speed Underload Protection Utilizing the underload protection of the SMC Flex controller motor operation can be halted if a drop in current is sensed The SMC Flex controller provides an adjustable underload trip setting from 0 99 of the programmed motor full load current rating with an adjustable trip delay time of 0 99 seconds Undervoltage Protection The SMC Flex controller s undervoltage protection will halt motor operation if a drop in the incoming line voltage is detected The undervoltage trip level is adjustable as a percentage of the programmed line voltage from 0 99 To eliminate nuisance trips a programmable undervoltage trip delay time of 0 99 seconds can
78. pliance Approvals UL 508 22 2 14 60947 4 2 e cULus Listed Open Type File 96956 CE Marked Open Type per EMC Directive and Low Voltage Directive Modes of Operation Soft Start 100 This method has the most general application The motor is raised from an Percent initial torque value to full voltage This initial torque can be adjusted to 0 Voltage 25 35 or 65 of locked rotor torque The motor voltage is gradually Initial _ increased during the acceleration ramp time which can be adjusted from Torque 2 5 10 15 20 25 or 30 s lt Stat gt lt Run Time seconds Current Limit Start 45096 This starting mode is used when it is necessary to limit the maximum Percent starting current It can be adjusted to 15096 25096 35096 or 45096 of full Full load amps Start times are selectable from 2 5 10 15 20 25 or 30 s 4 150 lt Start gt Time seconds Selectable Kick Start Kickstart mE o when selected A kickstart or boost at the beginning of the start mode is intended to 100 L provide a current pulse of 450 of full load current The kickstart time is Percent ae adjustable from 0 5 1 5 seconds This allows the motor to develop Voltage a additional torque during starting for loads which may need a boost to get initial shaft rotation Initial Torque 40 Visit our website www ab com catalogs Start Run gt
79. r Current Max kW 50 Hp 60 Motors Controllers gt V AC Hz Hz Control Power Cat No j P m 100 240V AC 50 60 Hz 150 F5NBD 150 F5FBD B 24V AC DC Z 150 F5NBR s o ii s 100 240V AC 50 60 Hz 150 F25NBD 150 F25FBD 24V AC DC amp 150 F25NBR 100 240V AC 50 60 Hz 150 F43NBD 150 F43FBD 8 6 43 22 30 24V AC DC 150 F43NBR 100 240V AC 50 60 Hz 150 F60NBD 150 F60FBD 12 60 30 40 24V AC DC Z 150 F60NBR 100 240V AC 50 60 Hz 150 F85NBD 150 F85FBD 17 85 45 60 24V AC DC 150 F85NBR 100 240V AC 50 60 Hz 150 F108NBD 150 F108FBD 27108 55 75 24V AC DC 150 F108NBR 100 240V AC 50 60 Hz 150 F135NBD 150 F135FBD 34 135 75 100 24V AC DC 150 F135NBR 100 240V AC 50 60 Hz 150 F201NBD 150 F201FBD oe Jen 24V AC DC 150 F201NBR 400 415 460 i m 100 240V AC 50 60 Hz 150 F251NBD 150 F251FBD 84 251 132 200 24V AC DC Z 150 F251NBR 100 240V AC 50 60 Hz 150 F317NBD 150 F317FBD 106 317 160 25D 24V AC DC Z 150 F317NBR 196 56 Don BUS 100 240V AC 50 60 Hz 150 F361NBD 150 F361FBD 24V AC DC Z 150 F361NBR 100 240V AC 50 60 Hz 150 F480NBD 150 F480FBD 160 480 250 400 24V AC DC Z 150 F480NBR 110 120V AC 50 60 Hz 150 F625NBE 150 F625FBE 208 625 355 500 230 240V AC 50 60 Hz 150 F625NBA 150 F625FBA 110 120V AC 50 60 Hz 150 F780NBE 150 F780FBE 260 780 450 600 230 240V AC 50 60 Hz 150 F780NBA 150 F780FBA 110 120V AC 50 60 Hz 150 F970NBE 323 9
80. r hour 201 480 A SMC 3 Starts per hour 108 135A 40 100 Duty Cycle 20 sec 350 with standard fan 40C 100 Duty Cycle 20 sec 350 with standard fan 3 1 E 50 C201 C251 265 215 5 2 165 D 5 5 5 8 115 65 15 150 108 60 160 260 360 460 Current Amps 0 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150 Current amps Allen Bradley 58 Visit our website www ab com catalogs Bulletin 150 Smart Motor Controllers SMC M 3 Approximate Dimensions Dimensions in millimeters inches Dimensions are not intended to be used for manufacturing purposes All dimensions are subject to change Open Type d O e e Mounting Weight Rating A A B C Hole Size kg Ibs 12 37 44 8 1 49 64 139 7 5 1 2 100 4 21 64 132 5 13 64 46 4 1 81 4 6 0 18 0 86 1 9 43 85 72 2 83 206 8 11 130 5 12 55 2 17 198 7 8 102 4 02 5 3 0 21 2 25 5 0 108 135 196 4 7 74 443 7 17 47 205 2 8 08 166 6 6 56 367 14 45 7 5 0 295 15 33 201 251 225 8 86 560 22 05 265 3 10 45 150 5 91 504 1 19 85 11 5 0 45 30 4 67 317 480 290 11 42 600 23 62 298 11 73 200 7 87 539 2 21 23 11 5 0 45 45 8 101 Minimum Enclosure Size j c Controller A Width B Height C Depth Fan Requirements 1 37 A 224 9 305 12 152 6
81. r than those listed are available consult your local Allen Bradley distributor IP65 Type 4 12 Enclosed Open Type Line Connected Non Combination Rated Voltage Motor Current Max kW 50 Max Hp 60 Motors Controllers V AC Hz Hz Control Power Cat No Cat No j T 100 240V AC 50 60 Hz 150 F5NBD 150 F5FAD B 24V AC DC 150 F5NBR 100 240V AC 50 60 Hz 150 F25NBD 150 F25FAD 5 25 5 5 7 5 24V AC DC 150 F25NBR 100 240V AC 50 60 Hz 150 F43NBD 150 F43FAD 8 6 43 11 15 24V AC DC 150 F43NBR 100 240V AC 50 60 Hz 150 F60NBD 150 F60FAD 12 60 15 20 24V AC DC 150 F60NBR 100 240V AC 50 60 Hz 150 F85NBD 150 F85FAD 17 85 22 30 24V AC DC amp 150 F85NBR 100 240V AC 50 60 Hz 150 F108NBD 150 F108FAD 27 108 30 40 24V AC DC x 150 F108NBR a4 T 20 100 240V AC 50 60 Hz 150 F135NBD 150 F135FAD 24V AC DC amp 150 F135NBR Tr EE 100 240 50 60 Hz 150 F201NBD 150 F201FAD 230 B 24V AC DC Z 150 F201NBR 100 240V AC 50 60 Hz 150 F251NBD 150 F251FAD 84 251 75 100 24V AC DC 150 F251NBR 100 240V AC 50 60 Hz 150 F317NBD 150 F317FAD 106 317 90 125 24V AC DC 150 F317NBR 100 240V AC 50 60 Hz 150 F361NBD 150 F361FAD 120 361 110 150 24V AC DC amp 150 F361NBR 100 240V AC 50 60 Hz 150 F480NBD 150 F480FAD 160 480 132 200 24V AC DC 150 F480NBR 110 120V AC 50 60 Hz 150 F
82. s Options Select Only One Description Standard Pump Control Braking Control Load side MOVs not available with Pump and Braking options or on Delta connected motors MOVs can be field installed for open type units For a listing of available options please see page 30 Allen Bradley Combination 152H F480 BD 59 8 a b c d e f g a Bulletin Number 152H Solid State Controller with Fusible Disconnect 153H Solid State Controller with Circuit Breaker Controller Ratings Code Description 5 A 3 Hp 460V AC 25 A 15 Hp 460V AC 43 A 30 Hp 460V AC 60 A 40 Hp 460V AC 85 A 60 Hp 460V AC 317 A 250 Hp 460V AC 361 A 300 Hp 460V AC 480 A 400 Hp 460V AC 625 A 500 Hp 460V AC 780 A 600 Hp 460V AC C Line Voltage 120V AC Control Voltage Description 200 208V AC 3 phase 50 and 60 Hz 230V AC 3 phase 50 and 60 Hz 400 460V AC 3 phase 50 and 60 Hz 500 575V AC 3 phase 50 and 60 Hz Control Options Description Standard Pump Control Braking Control Horsepower Cat Hp Cat Hp MS Cat Hp No I 62 600 ss s e 67 Options see page 30 for a full listing Description Line Mounted Protective Module Load Mounted Protective Module Line and Load Mounted Protective Modules Load side MOVs not available with Pump and Braking options For
83. s Specifications Continued Side Mount Auxiliary Contacts UL CSA NEMA IEC Rated Operational Voltage 250V AC 30V DC 250V AC 30V DC Rated Insulation Voltage 250V 250V AC Rated Impulse Voltage 4 kV Dielectric Withstand 1500V AC 2000V AC Overvoltage Category Operating Frequency 50 60 Hz 50 60 Hz Utilization Category C300 R150 AC 15 DC 13 TB 23 24 Normal Up to Speed TB 33 34 Normal Up to Speed Type of Control Circuit Electromagnetic relay Number of Contacts Type of Contacts Type of Current 1 Normally Open N O AC DC Rated Operational Current max 1 5 A 120V AC 0 75A 240V AC 1 17 A 24V DC Conventional Thermal Current 2 5 Make Break VA 1800 180V AC 28V DC resistive TB 11 12 Normal Up to Speed Type of Control Circuit B300 R300 AC 15 DC 13 Type of Control Circuit Number of Contacts Type of Contacts Electromagnetic relay 1 Normally Open N O Type of Current AC DC Rated Operational Current max Conventional Thermal Current 3 A Q 120V AC 1 5A 240V AC 1 17 A 24V DC 5 Make Break VA 3600 360 V AC 28V DC resistive Overvoltage category when either control or auxiliary circuit is wired to a SELV or circuit Environmental Operating Temperature Range 5 50 C 23 122 F open 5 40 C 23 104 F enclosed Storage and Transportation Temperature Ra
84. tional investment required e Minimize panel space e Minimal parameters to set up e Ease of setup e Ease of operation e Multilingual for a diverse workforce Ease of maintenance CONFIGURABLE TO Normal Up to speed External bypass Fault Alarm Network Control N C ee unc Fr wir SMALLEST FOOTPRINT IN THE INDUSTRY The SMC 3 provides 3 Phase Control and unmatched performance in a compact design for your standard squirrel cage or STAR Delta induction motors It features microprocessor controlled electronic overload with adjustable trip class motor and system diagnostics configurable auxiliary contacts and multiple START and STOP modes All of these combined features provide a highly accurate reliable and efficient smart motor controller with the smallest footprint in the industry C I N i rg v 9T T V TO TEST ove E i 1 ETT ua _ x 2 INT IMP ST BH 14 4 Te Actual Size 1 37 A 45 mm Actual Size 43 85 A 72 mm AMG 3 5 Ta CURRENT RANGE Product Rating Line Current Delta Current 3 3 9 9 16 16 16 28 19 19 33 25 25 43 30 30 52 3 37 64 43 43 14 60 60 104 85 85 147 108 108 187 135 135 234 201 201 348 25 25 435 317 317 549 361 361 625 480 480 831 VOLTAGE RANGE 200 600 AC 50 60Hz CONTROL VOLTAGE 100 240V AC or 24V AC DC
85. ts do not come with fuses IP65 Type 4 12 Enclosed Combination Controllers with Fusible Disconnect IP65 Type 4 12 Enclosed Combination Controller Current Controllers with Circuit Breaker Rated Voltage V AC kW 50 Hz Hp 60 Hz Rating Cat No 152H F5FHD 33 Cat No 153H F5FHD 33 152H F5FHD 34 153H F5FHD 34 152H F5FHD 35 E 25 A 152H F25FHD 36 152H F25FHD 37 153H F5FHD 35 153H F25FHD 36 153H F25FHD 37 152H F25FHD 38 153H F25FHD 38 5 0 1 43 A 152H F25FHD 39 5 25A 152H F25FHD 40 152H F43FHD 41 152H F60FHD 42 153H F25FHD 39 153H F25FHD 40 153H F43FHD 41 153H F60FHD 42 152H F85FHD 43 153H F85FHD 43 152H F85FHD 44 153H F85FHD 44 30 108 A 152H F108FHD 45 153H F108FHD 45 152H F135FHD 46 153H F135FHD 46 152H F201FHD 47 153H F201FHD 47 152H F201FHD 48 153H F201FHD 48 100 317 A 152H F317FHD 50 153H F317FHD 50 152H F361FHD 51 153H F361FHD 51 152H F480FHD 52 153H F480FHD 52 152H F625FHD 54 153H F625FHD 54 250 780 A 152H F780FHD 56 153H F780FHD 56 0 37 5A 152H F5FAD 33 153H F5FAD 33 0 55 5A 152H F5FAD 34 153H F5FAD 34 0 75 1 5A 152H F5FAD 35 153H F5FAD 35 2 2 3 152H F25FAD 38 153H F25FAD 38 3 7 152H F25FAD 39 153H F25FAD 39 5 5 152H F25FAD 40 153H F25FAD 40 10 43 A 152H F43FAD 41 153H F43FAD 41 11 152H F43FAD 42 153H F43FAD 42 15 152H F60FAD 43 153H F60FAD 43 230 18 5 152H F85FAD
86. uded with this option A NB or BP needs to be added to the catalog string to add these devices Allen Bradley 30 Visit our website www ab com catalogs Bulletin 150 SMC Flex Smart Motor Controller Options Continued Accessories Enclosed Options Continued Option Description 5 43 A 60 85 A 108 135 A NEMA Bypass Contactor 201 251A 317 361A 480 A Cat No Modification NB 5 43 A 60 85 A 108 135 A 201 251A 317 361 NEMA Isolation Contactor 480 A 5 43 A 60 85 A 108 135 A MCS Isolation Contactor 201 251A 317 361A 480 A 5 43 A 60 85 A 108 135 A MCS B tact CS Bypass Contactor 201 251 A 317 361 A 480 A Accessories Protective Modules NI 15xB F BP Field Modification Current Rating Description Cat No PROTECTIVE MODULE x 5 85 150 F84 Aere 480 Protective Module 108 1250 150 F84L 5 85 150 86 600V Protective Module 108 1250 150 F86L The same protective module mounts on the line or load side of the SMC Flex For applications requiring both line and load side protection two protective modules must be ordered Terminal Lug Kits 108 1250 A Line and Load terminals are provided as standard on enclosed SMCs 5 85 A units have box lugs standard No additional lugs are required The 1250 A device requir
87. x Smart Motor Controller Specifications Specifications Installation Functional Design Specifications Power Wiring Standard squirrel cage induction motor or a Wye Delta six lead motor Control Wiring 2 and 3 wire control for a wide variety of applications Setup Keypad Front keypad and backlit LCD display Software Parameter values can be downloaded to the SMC Flex Controller with DriveTools programming software and the Cat No 20 COMM DPI communication module Communications One DPI provided for connection to optional human interface and communication modules Starting and Stopping Modes Standard Features Soft Start Current Limit Start Dual Ramp Full Voltage Linear Speed Acceleration Preset Slow Speed Soft Stop Protection and Diagnostics Power loss line fault voltage unbalance excessive starts hour phase reversal undervoltage overvoltage controller temp stall jam open gate overload underload communication fault Metering Alarm Contact Amps volts kW KWH mW mWH elapsed time power factor motor thermal capacity usage Overload underload undervoltage overvoltage unbalance jam stall and ground fault Status Indication Stopped starting stopping at speed alarm and fault Auxiliary Contacts Pump Control Optional Features Braking Control Line Controller SMB Smart Motor Braking Ac
88. x Smart Motor Controller Specifications Continued Environmental Operating Temperature Range 5 50 C 23 122 F open 5 40 C 23 104 F enclosed Storage and Transportation Temperature Range 20 75 Altitude Humidity 2000 m 6560 ft 5 95 non condensing Pollution Degree 2 Mechanical Operational All 1 0 G Peak 0 15 mm 0 006 in displacement Resistance to Vibration 5 480 A 2 5 G Peak 0 38 mm 0 015 in displacement Non Operational 625 1250 A 1 0 G Peak 0 15 mm 0 006 in displacement 5 85 A 15G Operational 108 480 A 556 625 1250 A 4G Resistance to Shock 5 85 A 30G Non Operational 108 480 A 254 625 1250 A 12 G Power Poles 5 85 A Heatsink thyristor modular design Power Poles 108 1250 A Heatsink hockey puck thyristor modular design Construction Control Modules Thermoset and Thermoplastic Moldings Metal Parts Plated Brass Copper or Painted Steel Cable size Line Upper 2 5 95 mm2 14 3 0 AWG Line Lower 0 8 2 5 mme 18 14 AWG 5 85A Load Upper 2 5 50 mm 14 1 AWG 2 Load Lower 0 8 2 5 mm 18 14 AWG Tightening torque 14 7 Nem 130 Ib in Power Terminals Wire strip length 18 20 mm 0 22 0 34 in Terminals 108 135 A One M10 x 1 5 diameter hole per power pole 201 251A Two M10 x 1 5 diameter holes per power pole 317 480 A Two M12 x 1 75 diameter holes per power pole 625
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