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User Manual - Matthiesen Equipment

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1. TO LI UP WITH HOLES IN ITEM 2 AIR CHUTE WELDMENT ADD ITEM 7 FLANGE BUSHINGS AND INSERT ITEM 6 AXLE THRU ADD ITEM 8 COTTER AND FLARE ATTACH ITEM 5 DOOR STOP 1 ICE CHUTE AS SHOWN AND ADJUST TA STOP TO THE DESIRED DOOR POSITION CONNECT ND OF ITEM 9 SPRING THRU HOLE IN ITEM 5 DOOR STOP AND OTHER END THRU HOLE IN ITEM 4 METERING DOOR AS SHOWN 4 POSITION HOLES IN ITEM 4 M SING DOOR 74 1 26 07 SAN ANTONIO TEXAS PART NAME amp NUMBER DWG DESC F ATR CHUI REV DATE REVISION RECORD DRW CHK APV SCALE ORIGIN CATEGORY DRAWN POUNDS THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS PROPERTY OF MATTHIESEN EQUIPMENT INC USA IT IS CONFIDENTIAL AND GIVEN TO YOU FOR A LIMITED PURPOSE AND MUST BE RETURNED ON CHECKED REQUEST NEITHER THIS DRAWING NOR ANY PART OF IT OR ANY INFORMATION CONCERNING IT MAY BE COPIED EXHIBITED OR FURNISHED TO OTHERS NOR PHOTOGRAPHS BE TAKEN OF ANY ARTICLE FABRICATED OR ASSEMBLED FROM THIS DRAWING WITHOUT THE CO
2. 11 Running Machine and Checking the Ice Bag Weight Changing the Ice Bag Weight LO MroublesnOotme Guide 12 11 Maintenances Lubrication Location cca 13 64 12 pupsested Spare Parts List 65 13 Lubrication Maintenance 66 14 Adjustment Maintenance Location 67 16 Minie Ringer FO JASSembD IS 68 17 Hopper Assembly Drawing B0041 sheet 1 of 1 69 18 Blower Assembly Drawing B0042 sheet 1 of 1 70 19 Magic Finger Assembly Drawing B0043 sheet 1 of 1 71 20 Sure Fall Assembly Drawing B0044 sheet 1 of 1 72 2 Volumetric Drum Assembly B0045 sheet lof 1 73 22 Icer Air Chute Assembly B0047 sheet 1 of 1 74 22 Conveyor Assembly Drawing B0050 sheet I of 1 75 23 Hamer 125 Mounting Assembly 76 DA SANUS WAS m rc 77 80 23s EL c ARR EE 51 20 lla 82 Zoe 93 25 Decal or Sac
3. Dimensions gt 2 3 V Lg k 9 t W H 4 HOLES Figure 2 General Safety Information The safety information following refers to the complete installation as well as the reducer Disconnect A WARNING power before installing or servicing 1 Follow all local electrical and safety codes the United States National Electrical Code NEC and the Occupational Safety and Health Act OSHA Form 554807 434 11 32 1 13 32 2 V y1 AB XL 15 8 17 16 2 716 8 Motor not included with this unit must be securely and adequately grounded This can be accomplished by wiring with a grounded metal clad raceway system by using a separate ground wire connected to the bare metal of the motor frame or other suitable means Refer to NEC Article 250 Grounding for additional information Always disconnect power source before working on or near a motor or its connected load If the power disconnect point is out of sight lock it in the open position and tag it to prevent unexpected application of power All moving parts should be guarded Be careful when touching the exterior of an operating motor it may be hot enough to be painful or cause injury Modern design motors run hot when operated at rated load and voltage Prevent the power cable from touching sharp object
4. am OAS A Reducer B Motor C Coupling D Mounting Base E Spacers Figure 4 Typical Installation Maintenance Make certain A WARNING that the power supply is disconnected before attempting to service or remove any components If the power disconnect point is out of sight lock it in the open position and tag to prevent unexpected application of power to installation 1 If internal parts have been replaced on the output shaft assembly new adjustment for end play will be required a Reassemble unit beginning with the same shim stack thickness behind the bearing cup in the housing cover as before Oil seal Ref Figure 5 No 20 should be removed from cover until shimming process is completed and rotation checked to avoid damage to seal from possible repetitious disassemblies of cover b Install new gasket Ref Figure 5 No 18 if required c As the capscrews Ref Figure 5 No 21 holding the housing cover Ref Figure 5 No 19 are being tightened pull shaft back and Dayton Operating Instructions and Parts Manual Dayton Speed Reducers Installation Continued forth to verify end play exists detectable end play completely disappears before capscrews are completely tight torqued to 10 ft Ibs disassemble and remove sufficient shims until with capscrews fully tightened shaft end p
5. 094 1 SS Left Front Guard 129 SS Right Front Guard 130 Modified Steel Sprocket 40T 40x1 5 Bore SPR093 Steel Sprocket 30T 40x1 5 Bore SPR102 1 5 4 Hole Flange Bearing BRG016 Right Angle Reducer 1725x45 RPM MTRO31 77 P 000049 34 HP Motor MTR325 P 000029 57 P 000030 Roller Chain Connecting Link 40 12 Pitch 059 000050 166 I P 000051 Extension Spring 105 wire x 1 00 OD x 7 5 LG MFBAGRO95 LEM NE 02 4 x 2 W Casters PT926 1 B 0018 C SS Bagger Cam Plate 140 Follower 125G CZAS MFBAGRO16 3 P 000042 SS Chain 410 Work Load 5 49 2 P 000053 6206k33 Combination 6206k33 Combination Single Groove Pulley Groove Pulley PLYOIS P 000031 Sprocket 14T 40 x 75 Bore SPR101 000057 VB027 F0401036 SS Hex Head Cap Screws 1 20 UNC 2A x2 25 LG sp F0401016 SS Hex Head Cap Screws 14 20 UNC 2A 1 00 LG 23 F0400004 SS Flat Washer SS Nylon Self Locking Hex Nut 47 20 UNC 2B i 127 Flat Head Screw 5 16 18 UNC 2Ax1 25 58 8 501036 SS Hex Head Cap Screws 5167 20 UNC 2A x2 25 LG i 60 8 F0401012 SS Hex Head Cap Screws 20 UNC 2A x 75 LG SS 3872 Flat Washer g SS Lock Washer SS Hex Head Cap Screws 147 20 UNC 2A 2 00 LG 66 25 F0302008 Pan Head Cap Screw Phillips 10 32UNF 2Ax 5 LG 68 2 06010
6. ing to a suitable electrical ground such as a properly th ti f the 3 With the motor shaft through the center hole grounded metallic raceway or a ground wire system base upright align the mounting holes of the motor to the pre drilled holes in the motor base Install two bolts to retain proper motor alignment but do not 2 After electrical connections are completed apply tighten Mount the wheel to the motor shaft Refer just enough power to start the unit Be sure that the to exploded view drawing rotation of the wheel is correct as indicated by di rectional arrows on the unit If proper rotation apply 4 Mount the inlet ring to the housing and secure with full electrical power 10 x 3 8 or 5 16 18 x 3 4 self tapping bolts 3 With the air system in full operation and all ducts at 30 tached measure current input to the motor 5 Slide the wheel toward the inlet ring so there 15 at compare with the nameplate rating to determine if least 1 4 clearance between the wheel and cone the motor is operating under safe load conditions The motor shaft should extend through the hub of the wheel so when the setscrews are securely tight ened they will make contact with the motor shafts Maintenance 6 Install the remaining nuts bolts and washers not A CAUTION provided to the motor mounting holes of the motor CAUTION and secure to the blower motor base Before attempting any repair work be certain that
7. os li 3 4 Carbon Brushes For Special Operating Conditions 3 5 ALUTMONIZEC CIVICS M RR 3 5 37 MN605 Table of Contents And DIS tenner eo aut ont a SEAS b RUD ete Oe eta 3 5 Guide Commutator Appearance 1 3 6 COMMIATO D ETT 3 7 Rapid Gomriulator VW Cah hack E Pac oa Resp aed Sank 200 4 3 7 The 234 4509 as nodo ama CA RR cans oe doen 3 8 CommutatorUndercuuinG 252 aca pico rtu aided dot aeter eom e Ge RU e o nion ue Ba depu de ers 3 8 9 aa tear fete 3 8 TTOUDIESNOOUNO Sted nl keg alan made pkey 3 8 Armature 3 8 Field Coll OVerhie aug su iocos a e abba A Roa tacet ee ba ede Ol areas a 3 9 EXCOSSIV OS 086 ili ae erat Sesh actua arai aun RTRT Maie coto dots Shapes 3 9 Jogging and Repeated Starts 3 9 gll TP 3 9 rcr TTE 3 9 TroublesHooulg ras IE ee eee 3 10
8. 800 1025 Notes The above diameters are approximate They are for standard design and speed motors high speed motors require larger minimum bar diameters Contact Baldor for dimensions Commutator surface finish after machining should be between 40 and 65 micro inch RMS Check the commutator mica between bars for an under cut depth of 1 64 minimum 5 64 maximum The grooves of the under cut are to be free of mica and chips N Caution Be very careful when repainting a drip proof motor Do not get any paint on the commutator Paint on the commutator will show up as black marks in brush tracks Also excessive brush sparking or erratic operation can be caused by paint or other material on the commutator Do not use silicone RTV around DC motors as commutator surface damage can occur Intake filters on blowers and louvers of drip proof motors should be cleaned to remove any dust or foreign matter Canister type filters should be replaced when dirty Failure to keep air intakes clear will cause overheating and premature failure of the insulating system Excessive overloads will cause a noticeable odor of overheated varnish or charred insulation The commutator may eventually become blackened and pitted and the brushes burned This overheating may be general and uniform To cure remove the overload and rewind or replace armature if damaged beyond use An open circuited armature coil will cause flashing at the commutator Two adj
9. All Voltages Initial Start Up If driven equipment can be damaged by rotating in the wrong direction uncouple the motor from the load before checking for rotation If the direction of rotation needs to be corrected disconnect the input power supply and interchange the appropriate leads Refer to the motor connection diagrams in Section 4 of this manual 1 The first start up and running of the motor should be with the motor uncoupled from the load 2 Check the direction of rotation by momentarily applying power to the motor 3 With the motor running make sure it s running smoothly without too much noise or vibration If either are present shut down the motor immediately and find the cause of the problem Blower Ventilation System Before loading a force ventilated motor be sure that the blowers cooling fans or central air supply systems are operating properly to supply cooling air to the motor Air filters should also be in place If you energize the main fields with the motor at standstill the blowers or external cooling systems must be left on This will prevent excessive heat buildup that will decrease the life of the insulation When using field economy circuits to reduce the voltage to the main fields during standstill blowers do not need to be left on Blower motors should be checked for correct rotation Don t rely on feeling airflow from the drive end of the motor Look at the outline drawing or rotation arrow show
10. Model Max Overhung Load 22932 660 Lbs 27933 660 22934F 660 22935F 660 Locate the center line of the sprocket pulley or gear as close to the oil seal as practical to minimize overhung load and increase bearing life b On direct coupled installations carefully check shaft and coupling alignment as motor is being bolted down Shim as required Do not depend on a flexible coupling to compensate for misalignment Thrust Capacity Chart Model Thrust Capacity 27932 399 Lbs 27933 382 22934F 295 22935F 247 c Maximum axial thrust see chart above NOTE Chart ratings are calculated at Full Catalog Output Torque for 1 2 HP input at 1725 RPM input These ratings are in addition to Full Catalog Overhung Load assuming all worst conditions of loading 6 Make wiring connection Consult nameplate on motor Maintenance Make certain A WARNING that the power supply is disconnected before attempting to service or remove any components If the power disconnect point is out of sight lock it in the open position and tag it to prevent unexpected application of power Cleaning Properly selected and installed electric motors are capable of operating for long periods with minimal maintenance Periodically cleaning dirt accumulations from open type motors especially in and around vent openings preferably by vacuuming avoids embedding dirt in windings At the same time check that electrical connections are tight
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12. move the MANUAL AUTOMATIC switch to the AUTO position Make certain that the Hopper is full of ice Press the start button one time and allow the Magic Finger Bagger to run a dozen bags or so Verify that the bag weights are consistent and that the infeed conveyor motor is cycling on and off properly when the Hopper proximity switches open and close 11 Troubleshooting the Model VV510 Magic Finger Bagger If the Magic Finger Bagger does not operate properly after completing the start up adjustments and timing procedures please check the following before consulting the factory The circuit breaker at the power source that supplies the Bagger is in the position The power cord on the Control Enclosure is plugged into the proper receptacle and that power is making it to the terminal blocks on the back panel assembly where the cord wires are connected The circuit breakers in the position The main power fuse panel is not blown and 1s installed properly in the fuse holder The two fuses on back panel assembly are not blown and are installed properly in the holders Check motor speed control heat sink After checking the items on the back panel assembly in the Control Enclosure close the cover and check that the main power lock out switch on the enclosure cover is in the ON position The power cords are properly connected from the Conveyor Assembly and Closure unit heat or wire to the two t
13. rotation If the load can cause shaft rotation disconnect the load from the motor shaft before maintenance is performed Unexpected mechanical rotation of the motor parts can cause injury or motor damage Disconnect all electrical power from the motor windings and accessory devices before disassembly of the motor Electrical shock can cause serious or fatal injury Do not use these motors in the presence of flammable or combustible vapors or dust These motors are not designed for atmospheric conditions that require explosion proof construction 40 MN605 Safety Notice Continued 605 WARNING WARNING Caution Caution Caution Caution Caution UL listed motors must only be serviced by authorized Baldor Service Centers if these motors are to be returned to a flammable and or explosive atmosphere Thermostat contacts automatically reset when the motor has slightly cooled down To prevent injury or damage the control circuit should be designed so that automatic starting of the motor is not possible when the thermostat resets To prevent premature equipment failure or damage only qualified maintenance personnel should perform maintenance Do not lift the motor and its driven load by the motor lifting hardware The motor lifting hardware is adequate for lifting only the motor Disconnect the load from the motor shaft before moving the motor If eye bolts are used for lifting a motor be sure they are s
14. 3 ACAUTION Do not exceed motor HP and torque rating indicated on nameplate in Specifications a Speed reducer is to be used with any NEMA Frame 56C face mounted 1725 RPM electric motor max 1 3 HP without feet Make sure motor shaft is clean and free of dirt Lubricate input shaft bore with heavy grease or anti seize compound provided with reducer Figure 2 Attaching the Motor A CAUTION with motor Use short key supplied with reducer Failure to use short key makes assembly impossible b Insert short key B in Figure 3 into 27 reducer shaft sleeve Line up keyway in 5 8 diameter motor shaft A in Figure 3 with keyway in reducer shaft sleeve Carefully insert motor shaft until C face of motor fits into place against reducer with four mounting holes in reducer C in Figure 3 lined up with tapped holes in motor C face ACAUTION chateinto coupling c Four screws to fit the tapped holes in the motor face are supplied for mounting Insert two screws in the two upper holes but do not tighten completely Insert lower two screws finger tight and then back off 3 4 turn Tighten upper two screws Then tighten lower two screws d Run motor momentarily and then turn off Motor should coast freely to indicate no binding in motor shaft e To reverse direction of reducer rotation reverse motor leads 5 Attaching coupling the load NOTE To determine output torque capacity for oper
15. ACCOSSONeS EM rrr RN 3 11 520526 re 3 12 Section 4 Connection Diagrams 222825 ees 4 1 38 ii Table of Contents MN605 Section 1 General Information Overview This manual contains general procedures that apply to Baldor Motor products Be sure to read and understand the Safety Notice statements in this manual For your protection do not install operate or attempt to perform maintenance procedures until you understand the Warning and Caution statements A Warning statement indicates a possible unsafe condition that can cause harm to personnel A Caution statement indicates a condition that can cause damage to equipment Important This instruction manual is not intended to include a comprehensive listing of all details for all 605 procedures required for installation operation and maintenance This manual describes general guidelines that apply to most of the motor products shipped by Baldor If you have a question about a procedure or are uncertain about any detail Do Not Proceed Please contact your Baldor distributor for more information or clarification Before you install operate or perform maintenance become familiar with the following Publication MG 2 Safety Standard for Construction and guide for Selection Installation and Use of Electric Motors and Generators The National Electrical Code Local codes an
16. Bagger TIMING THE SURE FALL MECHANISM The Magic Finger Bagger comes from the factory with the Sure Fall timing correctly set These instructions are given in case of a drive chain breakage or some other unusual event that affects the timing of the machine Remove the ice from the Hopper and run the Magic Finger Bagger until the Volumetric Drum s cavity rotates over the Ice Chute and the Sure Fall mechanism operates Verify that the pushing side of the cavity lines up with the beginning of the Ice Chute If it does not line up loosen the three screws item 76 on the Top Assembly parts list 0000 that clamp the cam plate item 46 to the modified sprocket item 36 Rotate the cam plate until it is in the correct position to allow the Sure Fall mechanism to operate when the pushing side of the cavity in the Volumetric Drum lines up with the beginning of the Ice Chute Retighten the screws and recheck the timing Additional information about switch locations this and following steps can be found on the Adjustment Maintenance Schedule drawing 0009 TIMING THE MAGIC FINGER MECHANISM The Magic Finger Bagger only comes from the factory with the correct Magic Finger mechanism settings if a wicket of the customer s bags had been sent to the factory for testing prior to shipping These instructions are given in case of bag size changes or start up from scratch If you are uncertain about the timing of the Magic Finger mechanism the J shaped hook o
17. Bearing Moderate dirt Corrosion Ball Thrust Rolle Extreme gt 50 C or Severe dirt Abrasive dust All Bearings Class H Insulation Corrosion Low Temperature lt 5905 All Bearings Special high temperature grease is recommended Dow Corning DC44 Note that Dow Corning DC44 grease does not mix with other grease types Thoroughly clean bearing amp cavity before adding grease Special low temperature grease is recommended Aeroshell 7 Different brushes may also be required Contact your local Baldor district office or an authorized Baldor service center for technical assistance Table 3 4 Lubrication Interval Multiplier everity of Service W Wpe Standard Severe Extreme Low Temperature 50 3 2 Maintenance amp Troubleshooting MN605 Table 3 5 Bearings Sizes and Types Frame Size Bearing Description NEMA IEC These are the Large bearings Shaft End in each frame size Weight of Volume of grease Grease to to be added add oz Grams 0 81 23 Weight in grams 005 DB Lubrication Procedure Be sure that the grease you are adding to the motor is compatible with the grease already in the motor Consult your Baldor distributor or an authorized service center if a grease other than the recommended type is to be used Caution To avoid damage to motor bearings grease must be kept free of dirt For an extremely dirty environment contact your Baldor distributor or an
18. CANADA EDMONTON ALBERTA 4053 92 STREET EDMONTON ALBERTA T6E 6R8 PHONE 780 434 4900 FAX 780 438 2600 OAKVILLE ONTARIO 2750 COVENTRY ROAD OAKVILLE ONTARIO L6H 6R1 PHONE 905 829 3301 FAX 905 829 3302 MONTREAL QUEBEC 1844 WILLIAM STREET MONTREAL QUEBEC H3J 1R5 PHONE 514 933 2711 FAX 514 933 8639 VANCOUVER BRITISH COLUMBIA 1538 KEBET WAY PORT COQUITLAM BC V3C 5M5 PHONE 604 421 2822 FAX 604 421 3113 WINNIPEG MANITOBA 54 PRINCESS STREET WINNIPEG MANITOBA R3B 1 2 PHONE 204 942 5205 FAX 204 956 4251 AUSTRALIA UNIT 3 6 STANTON ROAD SEVEN HILLS NSW 2147 AUSTRALIA PHONE 61 2 9674 5455 FAX 61 2 9674 2495 UNIT 8 5 KELLETTS ROAD ROWVILLE VICTORIA 3178 AUSTRALIA PHONE 61 3 9753 4355 FAX 61 3 9753 4366 BALDOR CENTROAMERICA RESIDENCIAL PINARES DE SUIZA POL 15 444 NVA SAN SALVADOR EL SALVADOR CENTRO AMERICA PHONE 503 288 1519 FAX 503 288 1518 BALDOR SUDAMERICA CALLE F EL CANGREJO CONDOMINIO P H CONDADO PLAZA APT 11D BELLA VISTA PANAM CITY REP DE PANAM PHONE 507 265 6041 CHINA SHANGHAI JIAHUA BUSINESS CENTER ROOM NO A 8421 808 HONG QIAO ROAD SHANGHAI 200030 PHONE 86 21 64473060 FAX 86 21 64078620 GERMANY DIESELSTRASSE 22 D 85551 KIRCHHEIM MUNICH GERMANY PHONE 49 89 90508 0 FAX 49 89 90508 492 INDIA 14 COMMERCE AVENUE MAHAGANESH COLONY PAUD ROAD PUNE 411 038 MAHARASHTRA INDIA PHONE 91 20 25 45 95 31 32 F
19. Lubrication The Dayton speed reducer was filled with oil at the factory to operate within 25 to 4 125 F ambient temperature After 2000 hours of operation drain 28 and refill with AGMA 4 gear oil If AGMA 4 gear oil is not available use multi purpose gear oil SAE 90 for ambient temperatures from 40 F to 1120 For temperatures below 40 F use SAE 80 multipurpose gear oil Dayton Operating Instructions and Parts Manual For Repair Parts call 1 800 323 0620 24 hours a day 365 days a year 22932 22933 2Z934F and 22935 Please provide the following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Grainger Parts P O Box 3074 1657 Shermer Road Northbrook IL 60065 3074 U S A THESE FARIS NOT REQUIRED ON DOUBLE REDUCTION RATIOS Figure 3 Repair Parts Illustration 29 Dayton Operating Instructions and Parts Manual Repair Parts List ON Q WWWWWWIiWNNDNNIN N N N NIN N WON DIN NN O WON DOIN A UYU No to gt gt Description Gear housing Output gear Output shaft Key output gear Output shaft bearing cup front Output shaft bearing cone front Output shaft bearing cone back Output shaft bearing cup back Oil seal output Third reduction pinion Second reduction gear Key second reductio
20. a motor you should check the application with the local Baldor District Office Duty cycle and maximum ambient temperature are shown on the nameplate of the motor If there is any question about safe operation contact the local Baldor District Office Motor overheating may be caused by improper ventilation excessive ambient temperature dirty conditions or an inoperable blower or dirty filter Electrical causes may be due to excess current caused by an overload or over voltage to the fields Most stock Baldor DC motors 180 frame and above have a standard temperature sensing thermostat mounted to their interpole winding This normally closed thermostat opens when the temperature limit is exceeded Another option available is a normally open thermostat that closes with temperature On blower cooled or separately ventilated motors the protection capabilities of the thermostats are greatly reduced at low speeds This is because the interpoles have the same amount of heat transfer regardless of speed Armature heat transfer is less at low speed There is less internal air turbulence at low speeds causing higher temperatures at the armature The thermal time constant for interpoles can be as much as five times longer than the armature s time constant Because of this the thermostat cannot be relied upon to protect the armature during extreme overloads lasting a short time The ripple of the rectified power supply and manufacturing tolerances of mou
21. and returned to an authorized service location as Dayton designates shipping costs prepaid will be as the exclusive remedy repaired or replaced at Dayton s option For limited warranty claim procedures see PROMPT DISPOSITION below This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction LIMITATION OF LIABILITY the extent allowable under applicable law Dayton s liability for consequential and incidental damages is expressly disclaimed Dayton s liability in all events is limited to and shall not exceed the purchase price paid WARRANTY DISCLAIMER Dayton has made a diligent effort to provide product information and illustrate the products in this literature accurately however such information and illustrations are for the sole purpose of identification and do not express or imply a warranty that the products are MERCHANTABLE or FIT FOR A PARTICULAR PURPOSE or that the products will necessarily conform to the illustrations or descriptions Except as provided below no warranty or affirmation of fact expressed or implied other than as stated in the LIMITED WARRANTY above is made or authorized by Dayton PRODUCT SUITABILITY Many jurisdictions have codes and regulations governing sales construction installation and or use of products for certain purposes which may vary from those in neighboring areas While Dayton attempts to assure that its products comply with such codes it canno
22. authorized Baldor Service Center for additional information With Grease Outlet Plug 1 Clean all grease fittings 2 Remove grease outlet plug 3 If motor is stopped add the recommended amount of grease If motor is to be greased while running a slightly greater quantity of grease will have to be added Add grease slowly until new grease appears at shaft hole in the endplate or purge outlet plug 4 HRe install grease outlet plug Without Grease Outlet Plug 1 Disassemble motor 2 Add recommended amount of grease to bearing and bearing cavity Bearing should be about 1 3 full of grease and outboard bearing cavity should be about 1 2 full of grease Note Bearing is 1 8 full when only one side of bearing is completely full of grease 3 Assemble motor Sample Lubrication Determination Assume NEMA 286T IEC 180 1750 RPM motor driving an exhaust fan in an ambient temperature of 43 C and the atmosphere is moderately corrosive 1 Table 3 2 list 9500 hours for standard conditions 2 Table 3 3 classifies severity of service as Severe 3 Table 3 4 lists a multiplier value of 0 5 for Severe conditions 4 Table 3 5 shows that 1 2 in or 3 9 teaspoon of grease is to be added Note Smaller bearings in size category may require reduced amounts of grease 51 MN605 Maintenance amp Troubleshooting 3 3 Brush Replacement Brush Springs Poor Brush Life Brush Chatter or Bounce Brush Sparking Do not change
23. could cause severe injury or death 5 NEVER operate this or any machinery while fatigued under the influence of alcohol controlled substances prescription drugs over the counter medications that may cause drowsiness alcohol or controlled substances 6 Immediately discontinue use of the machine if it exhibits a distinct change in performance or makes any significantly different noises or smells 7 Before during and after use check the machine for proper alignment breakage and or binding of all moving parts 8 STAY ALERT and CAUTIOUS of moving parts USE COMMON SENSE 9 During normal use in un refrigerated rooms some melting of product will occur The machine is not watertight and the floor below and around it will get wet Some consideration as to the machine s placement and the flow of this water to run offs or drains should be made prior to installation For continued operator safety during normal operation and good housekeeping an effort to squeegee off standing water near the machine should be made 10 Routine safety checks and a regular maintenance schedule will assure maximum safety machine life and productivity 11 Keep all power cords and the electrical source off the floor and away from standing water Electrocution of the operator s could result 12 Use only factory authorized replacement parts This machine has been engineered using components with known characteristics and ratings Failure to use factor
24. for long periods with minimal maintenance Periodically clean dirt accumulations from open type motors especially in and around vent openings preferably by vacuuming avoids imbedding dirt in windings At the same time check that electrical connections are tight Lubrication The Speed Reducer has been filled with oil at the factory After the initial 100 hours of operation original oil should be drained and unit refilled with new lubricant Thereafter drain and refill every 6 to 8 months or 2000 hours of operation whichever occurs sooner Lubricant should be changed more frequently for severe operating conditions Refer to chart for proper classification of lubricant to be used at any given air temperature Fill to level shown in Figure 3 depending on orientation Recommended Worm Gear Oil AGMAT Classification Air Temp F AGMA Lubricant No American Gear Manufacturer s ASSOC 21 22306 thru 22310 Dayton Operating Instructions and Parts Manual Models 2Z306F thru 2Z310F Troubleshooting Chart Unit fails to operate Unit operational but no output Intermittent rotation of output shaft Possible Causes s 1 Blown fuse or open circuit breaker to motor 2 No power to motor 3 Defective motor Defective gear s in reducer Damaged gear assembly possibly Corrective Action 1 Replace fuse or reset circuit breaker 2 Contact power company 3 Repair or replace Check and replace if neces
25. of loss pass to buyer on delivery to common carrier If product was damaged in transit to you file claim with carrier Manufactured for Dayton Electric Mfg Co 5959 W Howard St Niles Illinois 60714 U S A Manufactured for Dayton Electric Mfg Niles Illinois 60714 U S A 25 Operating Instructions amp Parts Manual 22932F thru 22935 Please read and save these instructions Read carefully before attempting to assemble install operate maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Dayton Speed Reducers Description These Dayton Speed Reducers are in line drive type units suitable for general purpose applications involving shop equipment conveyors etc Each unit is equipped with heavy duty steel helical gears tapered roller bearing lip type seals and cast iron housing NOTE The speed reducer is built for direct drive with a 1 4 1 3 or 1 2 HP NEMA 56C face 1725 RPM maximum motor purchased separately For additional information pertaining to a specific model in this series refer to Specifications Figure 1 Dimensions General Safety Information 8 32 1 Follow all local electrical and safety 1 4 SQUARE X 11 4 codes the United States National lt LONG KEY Electrical Code NEC and the Occupat
26. of speed reducers output shaft Coupling Factors Coupling Type Factor Chain Sprocket Wheel 1 00 Gear pinion 1 25 V Belt Pulley 1 50 Flat Belt Pulley 2 50 Leverage Factors Coupling Type Factor End of shaft extension 0 80 Center of shaft extension 1 00 Next to shaft extension shoulder 1 20 After calculating the amount of overhung load expected in your installation compare it to the overhung load rating A CAUTION overhung load is 600 165 If the expected amount of overhung load is higher than the specified limit you must change a component or the location of a component in your installation to bring the overhung load within the limit To increase the operating life of the speed reducer bearings design your installation to reduce overhung load as much as possible Excessive static A CAUTION chain or belt tension i e tension present when not running will cause additional unnecessary overhung load set tension no higher than recommended by chain or belt manufacturer b On direct coupled installations carefully check shaft and coupling alignment while bolting down speed reducer Shim as required Do not depend on a flexible coupling to compensate for misalignment 7 Make final wiring connections consult nameplate on motor NOTE Output shaft may be run in either direction by changing motor connections Per diagram or instructions by motor manufacturer A
27. operates and the severity of the operating conditions Good results can be obtained if the following recommendations are used in your maintenance program Type of Grease A high grade ball or roller bearing grease should be used Recommended grease for standard service conditions is Polyrex EM Exxon Mobil Equivalent and compatible greases include Texaco Polystar Rykon Premium 2 Pennzoil Pen 2 Lube and Chevron SRI 2 Maximum operating temperature for standard motors 110 Shut down temperature in case of a malfunction 115 C Lubrication Intervals Recommended lubrication intervals are shown in Table 3 2 It is important to realize that the recommended intervals of Table 3 2 are based on average use Refer to additional information contained in Tables 3 3 and 3 4 Table 3 2 Lubrication Intervals Base Speed RPM NEMA IEC Frame Size gt 2500 1750 150 lt Up to 210 incl 132 5500 Hrs 12000 Hrs 18000 Hrs 22000 Hrs Over 210 to 280 incl 180 3600 Hrs 9500 Hrs 15000 Hrs 18000 Hrs Over 280 to 360 incl 225 2200 Hrs 7400 Hrs 12000 Hrs 15000 Hrs Over 360 to 500 incl 300 2200 Hrs 3500 Hrs 7400 Hrs 10500 Hrs Lubrication intervals are for ball bearings For roller bearings divide the listed lubrication interval by 2 Table 3 3 Service Conditions everity of Service Ambient Temperature Atmospheric Type of Bearing Maximum Contamination Standard Clean Little Corrosion Deep Groove Ball
28. or optional footplate on 485 Gearing AGMA class 9 heat treated steel 1st stage helical metal balance spur metal Bearings Ball Output and Needle Motor Specifications Motor Type Split Phase on 482 3 Phase Inverter Duty 485 Rotation Reversible Insulation Class B minimum Finish Powder coat gloss black Bearings Ball Features Included junction box 35 BALDOR MOTORS AND DRIVES Integral Horsepower DC Motor Installation amp Operating Manual 5 05 MN605 36 Table of Contents Section 1 General Informallon ped PA ood Kaze iu e ee 1 1 gj xc 1 1 Umed ede tee o da eese o ue ee 1 1 S3 CV NOI CGO 1 2 105 UE 1 4 REA eh 67 5 8 ine PISO ee eee eh S 1 4 dino sinistri editions 1 4 MPO qe 1 4 Magnet Generalo ed ns tard rte mls iot 1 4 Section 2 Installation amp Operation 2 1 OVCINICW Ka er dice uu 2 1 LOC cC ee EE CR im 2 1 MOUNINO qux Movet Due iive louse Stee gait lowes en 2 1 A
29. that hold the drive shaft attachment block item 7 to the drive lever item 2 If it is moved upward away from the main shaft item 8 it will shorten the stroke If the drive shaft attachment block is moved downward towards the main shaft item 8 it will lengthen the stroke Retighten the setscrews and recheck the stroke Note The wand should move forward and take the ice bag to a position about 1 1 2 passed tips of the tips of the feeder plates on the Hamer 125 bag closer ADJUSTING THE HEIGHT OF THE ICE BAG SHELF Run the Magic Finger Bagger with the Blower Fan on until the first bag on the wicket is opened completely The bottom of the bag should be on the top of the Bag Shelf Assembly To adjust loosen the two screws item 5 on Bag Shelf Assembly drawing B 0040 C move to the desired height while keeping it level and retighten screws Timing and Adjusting the Model VV510 Magic Finger Bagger ADJUSTING THE BAG RETAINER RODS ON THE BAG SHELF ASSEMBLY The bag retainer rods can be adjusted for different width ice bags To adjust the bag retainer rods item 2 on Bag Shelf Assembly drawing 0062 B loosen the setscrews in the collar and move them to the desired position and retighten the setscrews The bag retainer rods should be the same distance from the Magic Finger Bagger and bag centerlines When the bag is filled with ice it starts to tear from the wicket rods When the Magic Finger take off mechanism pulls the bag from the Bag
30. the LIMITED WARRANTY above is made or authorized by Dayton PRODUCT SUITABILITY Many jurisdictions have codes and regulations governing sales construction installation and or use of products for certain purposes which may vary from those in neighboring areas While Dayton attempts to assure that its products comply with such codes it cannot guarantee compliance and cannot be responsible for how the product is installed or used Before purchase and use of a product review the product applications and all applicable national and local codes and regulations and be sure that the product installation and use will comply with them Certain aspects of disclaimers are not applicable to consumer products e g a some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you b also some jurisdictions do not allow a limitation on how long an implied warranty lasts consequently the above limitation may not apply to you and c by law during the period of this Limited Warranty any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers may not be excluded or otherwise disclaimed PROMPT DISPOSITION Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty For any produ
31. used Do not depend on gear friction to hold the load steel preferred using proper height spacers 1 thick for 56 frame motor 175 thick for 48 frame motor to align motor shaft with gear reducer input shaft Fasten motor to mounting surface using suitable bolts Installing coupling on motor shaft and securely tighten setscrew NOTE Speed reducer may be used with any NEMA 56 preferred or 48 frame rigid base motor up to 1 HP at 1725 RPM depending upon which gear ratio is used 3 Install coupling body on speed reducer shaft if spider cushion type coupling is being used Place reducer on mounting surface aligning motor and reducer couplings Install spider cushions between coupling bodies Assemble reducer to mounting surface using four 5 16 diameter bolts Do not tighten at this time Align input shaft of reducer with 19 See Figure 3 for proper vent location depending on orientation of the reducer 5 Before connecting load turn coupling by hand to assure no binding or excessive misalignment has occurred 6 Attaching coupling the load NOTE To determine output torque capacity for operating conditions other than normal 8 hour days with shock free operation multiply the rated output torque for the speed reducer from Specifications and Performance by the applicable load factor listed in the Load Factor Chart Avoid shock loads Dayton Operating Instructions and Parts Manual Mod
32. welded 1 piece motor base amp upright assembly Model 4C330 has inlet upright supports not shown to support housing Order by P N 617 13 7002 5 Standard hardware item available locally 1 Available with wheel 17 Operating Instructions amp Parts Manual 2Z306F thru 22310 Please read and save these instructions Read carefully before attempting to assemble install operate or maintain the product described Protect yourself and others by observing all safety information Failure to comply with instructions could result in personal injury and or property damage Retain instructions for future reference Dayton Speed Reducers Description Dayton right angle speed reducers are designed for continuous duty high torque slow speed applications such as packaging food processing etc Units are equipped with hardened worm and bronze worm gear Timken roller bearings on output shaft double lip seals and cast aluminum housing NOTE Speed reducers are built for direct coupling or V belt drive with up to a 1 HP 1725 RPM motor Lower input speed may be used with a proportional decrease in input HP and output speed Lower input HP may be used with a proportional reduction output torque Consult Specifications 5 34 71 16 2 V2 4 2 38 O U 01 5 13 16 0 7500 0 7495 0 6250 0 6245 NOTE All dimensions given inches
33. 1 2 3 0045 VOLUMETRIC DRUM ASSEMBLY STAINLESS STEEL _ NOTES MATTHIESEN EQUIPMENT PART 4 566 N W W White Road LOWER ITEM 2 OUTER DRUM WELDMENT OVER ITEM 1 INNER DRUM ASSEMBLY San Antonio TX 78219 i e VOLUMETRIC DRUM ASSEMBLY AS SHOWN AND ALIGN SLOTS IN OUTER Fee Ano DRUM WITH TAPPED HOLES IN INNER DRUM OFC 210 333 1510 FAX 210 333 1563 371277 REV FOR R pR ONR IE gt gt gt ATTACH ITEM 2 OUTER DRUM WELDMENT TOLL 1 800 624 8635 ieee ee eee TO ITEM 1 INNER DRUM ASSEMBLY WITH HARDWARE INTO TAPPED HOLES IN TANG www matthiesenequipment com A B 0047 NOTES 3 0047 8 ICE AIR CHUTE ASSEMBLY STAINLESS STEE MATTHIESEN EQUIPMENT INC 566 N W W White Road San Antonio TX 78219 OFC 210 333 1510 210 333 1563 TOLL 1 800 624 8635 www matthiesenequipment com NOTES gt ATTACH ITEM 3 COUNTER WEIGHT WELDMENT TO ITEM 4 METERING DOOR AS SHOWN FIRST gt ADD ITEM 14 HEX NUT TO ITEM 10 HEX SCREW AND THREAD INTO ITEM 3 COUNTER WEIGHT WELDMENT AS SHOWN ps SERT TEM 6 COTTER FIN INTO END OF ITEM 6 AXLE AND
34. 3 1563 TOLL 1 800 624 8635 www matthiesenequipment com NOTES ATTACH ITEM 4 HOPPER WINDOW TO ITEM 1 HOPPER WELDMENT THRU ITEM 3 FRONT PANEL LINER LEAVE HARDWARE LOOSE FOR NOW 2 gt ADD 4 OF ITEM 10 POP RIVET THRU ITEM 5 FRONT PANEL LINER AND ITEM 1 HOPPER WELDMENT TIGHTEN ALL HARDWARE ON ITEM 4 HOPPER WINDOW gt gt ATTACH ITEM 9 WRAP PANEL LINER TO ITEM 1 HOPPER WELDMENT STARTING WITH THESE ITEM 10 POP RIVETS gt gt ATTACH ITEM 5 amp 6 SENSORS TO THEIR SUPPLIED BRACKETS WITH HARDWARE LOOSE ATTACH ITEMS 5 amp 6 BRACKETS TO ITEM 1 HOPPER WELDMENT WITH ITEM 5 amp 6 SENSOR FACES 1 8 INSIDE THE WRAP PANEL LINER TIGHTEN ALL THE HARDWARE REQUEST NEITHER THIS DRAWING NOR ANY PART OF IT OR ANY INFORMATION CONCERNING IT MAY COPIED EXHIBITED OR FURNISHED TO OTHERS NOR PHOTOGRAPHS BE TAKEN OF ANY ARTICLE D OR ASSEMBLED FROM THIS DRAWING WITHOUT THE CONSENT OF MATTHIESEN EQUIPMENT dre i MATTHIESEN ANTONIO TEXAS Fai C _ 00 HOPPER ASSEMBLY 69 THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS PROPERTY OF MATTHIESEN EQUIPMENT INC CHECKED H A B 0042 A NOTES NOTES ATTACH ITEM 1 SHROUD WELDMENT TO ITEM 5 MOUNT SHROUD MOTOR FIRST ATTACH ITEM 6 MOTOR TO ITEM 5 MOUNT SHROUD MOTOR NEXT WITH HARDWARE LOOSE ATTACH ITEM 7 IMPELLER TO ITEM 6 MOTOR USING ITEM 8 ANTI SIEZ
35. 32 SS Hex Head Screws 16 UNC 2A x200 LG 69 18 F0600002 SS Nylon Self Locking Hex Nut 16 UNC 2B SS Hex Head Cap Screws 16 UNC 2A x2 50 LG SS Hex Nut 16UNC 2B SS Hex Head Cap Screws 47 20 UNC 2A x 5 LG P 000017 Food Grade Anti Seize Compound gt 76 9 FOSO1016 SS Hex Head Cap Screws 5167 18 UNC 2A x1 00 LG SS Hex Head Cap Screws 12 13 UNC 2A 2 007 LG i 80 12 Fos00004 SSW FlatWashr _____ 81 8 0800002 SS Nylon Self Locking Hex Nut 13UNC 2B SS Hex Head Cap Screws 12 13 UNC 2A x2 00 LG 78 F0500004 SS 5 6 Flat Washer 83 I 0401024 SS Hex Head Cap Screws 20 UNC 2A x 1 5 LG 85 3 F0601020 SS Hex Head Cap Screws 3 8 16 UNC 2A 1 257 LG 86 1 000045 SS Keyway x12 LG l P 000033 SS Keyway 3 16x12 LG T 87 Nylon Tie Cable 9 Asa P 000059 Black Silicone 09 90 1 0060 Magic Finger Shipping Materials 79 10 X 36 SS Conveyor Assembly Individual Parts List APPENDIX A DESCRIPTION 3 x 12 Idler Pulley 3 12 Drive Pulley 2 Spring Loaded Idler Pulley 34 x 18 Drive Shaft 34 x 16 1 4 Idler Shaft 6 2 SS Conveyor Support Arm Conveyor Drive Chain 8 1 3 Conveyor Body 304 SS 9 l Conveyor Motor Mount SS Conveyor Chain Guard 304 SS Conveyor Drive Bearing Bracket Conveyor Idler Bearing Bracket 3 Conveyor Body Liner
36. 84394 58T Kit 84391 XKF2 2 5 5 XBB 12 32 10M 13T Kit 8 4391 XBB 20 47 14M XTRN5000 185 XOS 18 29 6 5 84383 84383 84383 XL518 24 X2Z 31 XG2Z 40 XG20 39 50074 XSHPP 4 XDP516 12 XVP 4 18M XNP 335 XNP TAPE 2 XLAB 49 XLT 1 XLAB 2D Cover XLAB 2D Blank 30 dia aa Bi Ww Aj mnenja NON 3 3 Model 2Z934F Part No X2Z 1 41T Kit 84399 XG2Z 3A XK4 4 13 101 L44610 L44643 LM11949 LM11910 XOS 16 26 4 21T Kit 84399 64T Kit 84397 XKF3 3 8 XBB 17 40 12M XTR5100 66 19T Kit 84397 58T Kit 84391 XKF2 2 5 5 XBB 12 32 10M 13T Kit 84391 XBB 20 47 14M XTRN5000 185 XOS 18 29 6 5 84383 84383 84383 XL518 24 22 31 XG2Z 40 XG20 39 50074 XSHPP 4 XDP516 12 XVP 4 18M XNP 335 XNP TAPE 2 XLAB 49 XLT 1 XLAB 2D Cover XLAB 2D Blank 22932 thru 22935 Model 22935 Part No X2Z 1 48 Kit 84395 XG2Z 3A XK4 4 13 101 L44610 L44643 LM11949 LM11910 XOS 16 26 4 17T Kit 84395 XKF3 3 8 XBB 17 40 12M XTR5100 66 13T Kit 84392 XBB 20 47 14M XTRN5000 185 XOS 18 29 6 5 84383 84383 84383 XL518 24 22 31 XG2Z 40 XG20 39 50074 XSHPP 4 XDP516 12 XVP 4 18M XNP 335 XNP TAPE 2 XLAB 49 XLT 1 XLAB 2D Cover XLAB 2D BLANK gt gt gt gt lI IN a SN JE Ww Aje
37. AX 91 20 24 55 95 30 ITALY BALDOR ASR AG SUCCURSALE DI MENDRISIO VIA BORROMINI 20A CH 6850 MENDRISIO SWITZERLAND PHONE 41 91 640 9952 FAX 41 91 630 2633 JAPAN DIA BLDG 802 2 21 1 TSURUYA CHO KANAGAWA KU YOKOHAMA 221 0835 JAPAN PHONE 81 45 412 4506 FAX 81 45 412 4507 KOREA ROOM 210 BUPYEONG INDUSTRIAL COMMERCIAL COOPERATIVE 396 16 CHEONGCHEON 2 DONG BUPYEONG GU INCHEON KOREA 403 858 PHONE 82 32 508 3252 FAX 82 32 508 3253 M XICO KM 2 0 BLVD AL AEROPUERTO LE N 37545 GUANAJUATO M XICO PHONE 52 477 761 2030 FAX 52 477 761 2010 MIDDLE EAST amp NORTH AFRICA VSE INTERNATIONAL CORP 3233 NORTH ARLINGTON HEIGHTS SUITE 100W ARLINGTON HEIGHTS IL 60004 PHONE 847 590 5547 SINGAPORE 51 KAKI BUKIT ROAD 2 K B WAREHOUSE COMPLEX SINGAPORE 417863 PHONE 65 6 744 2572 FAX 65 6 747 1708 SWITZERLAND POSTFACH 73 SCHUTZENSTRASSE 59 CH 8245 FEUERTHALEN SWITZERLAND PHONE 41 52 6474700 FAX 41 52 6592394 TAIWAN 4F NO 25 SEC 1 TUNHUA S ROAD TAIPEI 10557 TAIWAN R O C PHONE 886 2 2577 4352 FAX 886 2 2577 4157 UNITED KINGDOM 6 BRISTOL DISTRIBUTION PARK HAWKLEY DRIVE BRISTOL BS32 OBF U K PHONE 44 1454 850000 FAX 44 1454 859001 U 5 1351 5 BALDOR BALDOR ELECTRIC COMPANY P O Box 2400 Ft Smith AR 72901 2400 479 646 4711 Fax 479 648 5792 Baldor Electric Company Printed in USA MN605 5 05 Spare Parts List Item Assembly Ma
38. DER REPLACEMENT PARTS BY CALLING TOLL FREE 1 800 323 0620 Model Number Serial Number if any Parts Description and Number as shown in Parts List Address parts correspondence to Parts Company of America 1657 Shermer Road Northbrook IL 60062 5362 Figure 4 Replacement Parts Illustration Replacement Parts List PART NO FOR MODEL sco acus NO 1 Housing scroll 201 08 4005 5 201 09 4003 5 201 11 4005 5 201 12 4004 5 201 14 4005 5 2 Base upright 618 08 7001 5 618 09 7001 5 618 11 7002 5 3 Motor base assembly 203 08 7001 5 203 09 7001 5 203 11 7005 5 4 Wheel 602 08 4001 5 602 09 4001 5 602 11 4002 5 DESCRIPTION 203 14 401 1 5 602 14 4003 5 203 12 4016 5 602 12 4004 5 Inlet ring 609 08 4002 5 609 09 4001 5 609 11 4003 5 602 12 4003 5 609 14 4001 5 10 x 3 8 8 Req d 10 x 3 8 14 Req d 5 16 18 x 3 4 16 10 x 3 8 14 Req d 5 16 18 x 3 4 16 6 Hex hd screw Slotted machine screw 1 4 20 x 1 2 4 Req d 1 4 20 x 1 2 4 1 4 20 x 1 2 4 7 1 4 4 Req d 1 4 4 Req d 1 4 4 Req d Flat washer Split washer 10 Hex nut 11 Setscrew NOTE Models 4C329 and 4C330 have
39. Dayton Operating Instructions and Parts Manual 22932F thru 22935 Service Record Dayton Speed Reducers Maintenance performed Replacement components required Dayton Operating Instructions and Parts Manual Models 22932 thru 22935 Troubleshooting Chart Symptom Possible Causes s Corrective Action Unit fails to operate Motor runs but no output Intermittent rotation of output shaft Excessive noise Oil leak WIN Blown fuse or open circuit breaker No power Defective motor Excessive load No input key Defective gear s Poor electrical connection Damaged gear assembly possibly caused by shock load Bearings worn Belt too tight Overhung Load exceeds rating and causes bearing wear Insufficient lubrication Vent plug not installed Gasket broken or not seated Damaged or worn seal Too much oil E Q Replace fuse or reset circuit breaker Contact power company Repair or replace Reduce load Install key see installation Check and replace if necessary Check connection 2 Replace gear and if possible avoid shock load Replace Adjust tension 3 Correct load and or replace bearing Check oil level Install vent plug Replace or reseat gasket Replace seal Check oil level Dayton Operating Instructions and Parts Manual 22932F thru 22935 Dayton Speed Reducers LIM
40. E ON MOTOR SHAFT LEAVE SET SCREW LOOSE FOR NOW gt CENTER ITEM 7 IMPELLER WITH HOLE IN ITEM 1 SHROUD WELDMENT AND ITEM 5 MOUNT SHROUD MOTOR LEAVE CLEARANCE BETWEEN THE FRONT OF THE IMPELLER AND THE INSIDE OF THE SHROUD TIGHTEN MOTOR HARDWARE AND IMPELLER SET SCREW sET ITEM 12 HEX NUT SO ITEM 4 SHROUD DAMPER RESTS FLUSH AGAINST RING OF ITEM 2 SHROUD BAFFLE gt 0042 BLOWER ASSEMBLY STAINLESS STEEL MATTHIESEN EQUIPMENT INC 566 W W White Road NBER SAN ANTONIO TEXAS _ LL ie ERE MATTHIESEN x VATTEESEN San Antonio TX 78219 52121 BLOWER ASSEMBLY OFC 210 333 1510 FAX 210 333 1563 elett 70 TOLL 1 800 624 8635 Rev oae Revision eco 504 tg ORIGIN 08087 DRAWN BOUNDS THIS DRAWING AND ALL INFORMATION CONTAINED HEREIN IS PROPERTY OF MATTHIESEN EQUIPMENT INC chekeo www matthiesenequipment com REQUEST NEITHER THIS DRAWING NOR ANY PART OF IT OR ANY INFORMATION CONCERNING IT MAY BE COPIED EXHIBITED OR FURNISHED TO OTHERS NOR PHOTOGRAPHS BE TAKEN OF ANY ARTICLE D OR ASSEMBLED FROM THIS DRAWING WITHOUT THE CONSENT OF MATTHIESEN EQUIPMENT A B C D E F G H B 0043 A NOTES gt FINAL ADJUSTMENT OF ITEM 1 WAND WELDMENT TO BE DONE AT TOP ASSEMBLY LEVEL 2 gt LUBRICATE BEARING CONTACT SURFACES ENDS OF SHAFT AT ASSEMBLY gt NOTE POSITION OF ITEM 5 FLYWHEEL A
41. HDPE 3 Conveyor Belt with Lace Conveyor Support Arm Bracket 500 625 Strain Relief Connector 14 3 Yellow Wire 250 Roll Cord 15A 125 V Twist Lock L5 15P Plug 40 BS14 x 34 Sprocket 40BS18 x 34 Sprocket 34 3 Bolt Bearing 14 hp 60 hz 115V Ratio 2 Gearmotor 80 PART MFBELTOO1 MFBELTO002 MFBELTO003 4 MFBELTOO5 MFBELTOO9 MFBELTO10 MFBELTO12 MFBELTO13 MFBELTO14 15 MFBELTO016 MFBELTO0I7 MFBELTO18 PT370 PT403 PT437 SPRIOI SPR103 BRG074 MTR055 CUSTOMER SUPPLIED 120 VAC 1 PHASE 60HZ 3 FOOT POWER CORD 10 3 SOW CORD WITH WOODHEAD PLUG 2847 15 30 UH MOUNTED BOTTOM RIGHT OF ENCLOSURE EM MAINTAINED 5 1 NFDS 1 START OH s amp cr E C1 AUX q o 206 POWER Bess O O C1 1 15W MAINTAINED CYCLE STOP MAN AUTO PROX S CONVEYOR CORD CD CD CONVEYOR CORD 1 FOOT SOW OPERATORS TOP PROX 3 FOOT SOW L h 1 Foor sow N FAN FF N ON 1 2 HP 7 0 FLA 25 2 0 Osama SPEED CONTROL 1 POTENTIOMETER L RR J TA SHIELD CR1 2 59 6 KBIC 125DS DRUM MOTOR 3 4 HP RANGE 0 90 2 CB4 m 7 6 FLA WIRE FORM CB4 29 HINGE CD POWER CORD 3 FOOT SOW WIRE NUT INSIDE ON PENDANT p S A 12 INCH PICTAIL cris 12 3 SOW CORD YELLOW 53 WITH A WOODHEAD CONNECTOR 15 15 AZ 9e o WIRE NUT I
42. ITED WARRANTY DAYTON ONE YEAR LIMITED WARRANTY Dayton Speed Reducers Models covered in this manual are warranted by Dayton Electric Mfg Co Dayton to the original user against defects in workmanship or materials under normal use for one year after date of purchase Any part which is determined by Dayton to be defective in material or workmanship and returned to an authorized service location as Dayton designates shipping costs prepaid will be as the exclusive remedy repaired or replaced at Dayton s option For limited warranty claim procedures see PROMPT DISPOSITION below This limited warranty gives purchasers specific legal rights which vary from jurisdiction to jurisdiction LIMITATION OF LIABILITY To the extent allowable under applicable law Dayton s liability for consequential and incidental damages is expressly disclaimed Dayton s liability in all events is limited to and shall not exceed the purchase price paid WARRANTY DISCLAIMER Dayton has made a diligent effort to provide product information and illustrate the products in this literature accurately however such information and illustrations are for the sole purpose of identification and do not express or imply a warranty that the products are MERCHANTABLE or FIT FOR A PARTICULAR PURPOSE or that the products will necessarily conform to the illustrations or descriptions Except as provided below no warranty or affirmation of fact expressed or implied other than as stated in
43. K AUBURN ONE ELLIS DRIVE AUBURN NY 13021 PHONE 315 255 3403 FAX 315 253 9923 NORTH CAROLINA GREENSBORO 1220 ROTHERWOOD ROAD GREENSBORO NC 27406 P O BOX 16500 GREENSBORO NC 27416 PHONE 336 272 6104 FAX 336 273 6628 OHIO CINCINNATI 2929 CRESCENTVILLE ROAD WEST CHESTER OH 45069 PHONE 513 771 2600 FAX 513 772 2219 CLEVELAND 8929 FREEWAY DRIVE MACEDONIA OH 44056 PHONE 330 468 4777 FAX 330 468 4778 OKLAHOMA TULSA 2 EAST DAWES BIXBY OK 74008 PHONE 918 366 9320 FAX 918 366 9338 OREGON PORTLAND 20393 SW AVERY COURT TUALATIN OR 97062 PHONE 503 691 9010 FAX 503 691 9012 PENNSYLVANIA PHILADELPHIA 1035 THOMAS BUSCH MEMORIAL HIGHWAY PENNSAUKEN NJ 08110 PHONE 856 661 1442 FAX 856 663 6363 PITTSBURGH 616H BEATTY ROAD MONROEVILLE PA 15146 PHONE 412 380 7244 FAX 412 380 7250 TENNESSEE MEMPHIS 4000 WINCHESTER ROAD MEMPHIS TN 38118 PHONE 901 365 2020 FAX 901 365 3914 63 TEXAS HOUSTON 4647 PINE TIMBERS SUITE 135 HOUSTON TX 77041 PHONE 713 895 7062 FAX 713 690 4540 DALLAS 3040 QUEBEC DALLAS TX 75247 PHONE 214 634 7271 FAX 214 634 8874 UTAH SALT LAKE CITY 2230 SOUTH MAIN STREET SALT LAKE CITY UT 84115 PHONE 801 832 0127 FAX 801 832 8911 WISCONSIN MILWAUKEE 2725 SOUTH 163RD STREET NEW BERLIN WI 53151 PHONE 262 784 5940 FAX 262 784 1215 INTERNATIONAL SALES FORT SMITH AR P O BOX 2400 FORT SMITH AR 72902 PHONE 479 646 4711 FAX 479 648 5895
44. ND RELATIVE POSITION OF ITEM 2 DRIVE LEVER WELDMENT WHEN TOP OF ITEM 7 DRIVE SHAFT ATTACHMENT BLOCK IS LOCATED AS SHOWN 2 3 0043 MAGIC FINGER ASSEMBLY STAINLESS STEEL Sii NOTES MATTHIESEN EQUIPMENT MATES EN 566 N W W White Road ILI ewe 4 San Antonio TX 78219 ni re o MAGIC FINGER ASSEMBLY _ OFC 210 333 1510 210 333 1563 1782707 REV FOR wanun R ESONER DESIGN MET TOLL 1 800 624 8635 eS ponos _ www matthiesenequipment com arr Uh B 0043 A mE Tc A B 0049 B NOTES gt ROUGH THE BACK OF ITEM 7 PAD WITH COARSE SANDPAPER BEFORE APPLYING ITEM 8 CONTACT CEMENT Dp LEAVE HARDWARE LOOSE FOR NOW FINAL ADJUSTMENT AND TIGHTENING IS DONE AT TOP ASSEMBLY LEVEL 72 0044 SURE FALL ASSEMBLY STAINLESS STEEL NOTES MATTHIESEN EQUIPMENT Ges 566 W W White Road NBER San Antonio TX 78219 7 1 SUREFALL ASSEMBLY pe OFC 210 333 1510 210 333 1563 ww rase wap m m Wwmm MEI TOLL 1 800 624 8635 Rx revision econo wW OW Ev SE BROW www matthiesenequipment com DEAE C bebes cr der B 0044 B F G H A B C D E F G H B 0045 A
45. NSENT OF MATTHIESEN EQUIPMENT INC es APPROVED M USA A B C D E F B 0050 2 2 LC X 5 0050 10 00 x 36 00 CONVEYOR ASSEMBLY STAINLESS STEEL Sii NOTES MATTHIESEN EQUIPMENT MATES EN 566 N W W White Road 4 San Antonio TX 78219 310 BELT CONVEYOR ASSEMBLY ocio O OFC 210 333 1510 210 333 1563 m _ TOLL 1 800 624 8635 ome Remson econo EESTI pounos www matthiesenequipment com EA DER To OMETE eres aeo GF AA RM B 0050 v F A B C D E F G H 1 2 080088 gt NOTE LEAVE HARDWARE LOOSE FOR NOW FINAL ADJUSTMENT AND TIGHTENING IS DONE AT TOP ASSEMBLY LEVEL 2 2 N 3 E 3 E 6 S NN gt 0088 PIVOTING HAMER 125 MOUNTING ASSEMBLY NOTES MATTHIESEN EQUIPMENT INC MATTHIESEN 4 566 N W W White Road MAGIC FINGER 4 San Antonio TX 78219 PIVOTING HAMER 125 OM MATHIESEN MATTOMZZEN OFC 210 333 1510 210 333 1563 EU a TOLL 1 800 624 8635 ped reson seco ww s ev sxr omm www matthiesenequipment com pow cera dar ie BOO88 a A B C D E F G H MAGIC FINGER PARTS LIST Std Hopper Assembly S S MFBAGR104 Top Hopper UHMW Liner BAGR426 Bl
46. NSIDE PENDANT 12 INCH PIGTAIL 12 3 SOW CORD YELLOW WITH A WOODHEAD CONNECTOR 15 15 rem gt WOODHEAD PLUG 15 15 24447 SHIPPED LOOSE WOODHEAD PLUG L5 15 24W47 SHIPPED LOOSE 36 INCH PIGTAIL 14 3 SOW CORD WITH WOODHEAD PLUG L5 15 24W47 MOUNTED CENTER BOTTOM OF ENCLOSURE L5 15 CONNECTOR SUPPLIED FEED AUGER CONTROL O Q Lu O 22 e O cO c YN MEN gt D DRAWING ALL TOLERANCES TO BE AS FOLLOWS FRACTIONAL SIZES 1 64 DECIMAL SIZES 005 ANGLES 1 4 BREAK ALL SHARP EDGES SAN ANTONIO TEXAS 78219 MATTHIESEN 06 196 DATE OF LAST REVISION 03 10 06 FILE NAME BAGGER 159 WORK ORDER 1818 WIRING SCHEMATIC DWG NO E504 NTS SIZE SCALE DRWG UNITS NCHES PLOT UNITS 5 PLOT SCALE 1 1 DRAWN MAC ISSUED 03 1 0 06 CLEANING AND SANITIZING INSTRUCTIONS Equipment The Matthiesen Magic Finger Bagger Materials Required 4 4 4 4 4 Water hose with spray nozzle attached to potable water source Pressurized detergent spray unit with application hose and spray nozzle Portable hand operated pressure sprayer 2 3 gallon size Auxiliary equipment Brooms and brushes sponges wipes and plastic sheets to cover sensitive equipment Personnel supplies plastic or rubber gloves boots head cover aprons coveralls eye safety glasses Moderately alkaline detergent Mix p
47. Office or an Authorized Baldor Service Center for technical assistance Do not change brush grades or the number of brushes per pole Doing so may void the warranty and make the motor unsafe Contact your local Baldor district office or an authorized Baldor service center for technical assistance Baldor catalog 505 and the Baldor CD ROM lists service shops authorized to service Baldor DC motors Contact your local Baldor District Office for more information This curve represents 2 grains of water per cubic foot of dry air or 4 6 grams per cubic meter of dry air Zone of Safe Brush Operation 110 100 90 80 70 60 50 Danger Zone d Too Low Humidity Temperature Degrees F Temperature Degrees C 40 30 10 20 30 40 50 60 70 80 90 100 Percent Relative Humidity 53 Maintenance Troubleshooting 3 5 Guide To Commutator Appearance Light Film Indicates good brush Medium Film 15 the ideal commutator Heavy Film Results from high load high performance Light load low humidity condition for maximum brush and humidity or heavy filming rate grades Colors brush grades with low filming rates or film commutator life not in the brown tones indicate contamination rin contamination can cause lighter resulting in high friction and high resistance color Streaking Results from metal transfer to Threading Is a further development of the Grooving May result from an overly the brush face Light load
48. PASSION COMMITMENT QUALITY MATTHIESEN WWW MATTHIESENEQUIPMENT COM 566 NORTH W W WHITE RD SAN ANTONIO TEXAS 78219 1 800 624 8635 EQUIPMENT OWNERS MANUAL MATTHIESEN MAGIC FINGER BAGGER 1 Specifications Serial Number Final Inspection Sign off 3 2 Brief Overview of Model VV510 MOD operation 4 3 Installation Maintenance and Operation Safety Guidelines 5 4 General uu ei be doa do e is rap 6 Purpose Manual 5 Set up Instructions Mechanical and Electrical 7 Unpacking Conveyor Mounting Conveyor Electrical Connection Wicketed Bag Installation Hamer 125 Ring Bag Closer Mounting Infeed Conveyor Electrical Connection 6 Set up Instructions Mechanical and Electrical Connections continued 9 Magic Finger Bagger Electrical Connection 7 Timing and Adjusting the Model VV510 MOD Magic Finger Bagger 9 Timing the Sure Fall Mechanism Timing the Magic Finger Mechanism Adjusting the Stroke on the Magic Finger Mechanism Adjusting the Height of the Ice Bag Shelf 8 Timing and Adjusting the Model VV510 MOD Magic Finger Bagger 10 Bag Retainer Rod Adjustment Air Flow into Ice Bag Adjustment Conveyor Belt Height Adjustment 9 Start up Instructions for Model VV510 MOD Magic Finger Bagger
49. SELECT MAINTENANCE 22 RING CLOSER MOUNT ADJUSTMENT 23 VOLUMETRIC DRUM ADJUSTMENT MAGIC FINGER BAGGER ASSEMBLY ADJUSTMENT MAINTENANCE SCHEDULE SSS ee MATTHIESEN NOTES MATTHIESEN EQUIPMENT INC DENN 4 mms SAN ANTONIO TEXAS 566 W W White Road le san Antonio TX 78219 UN p sz OFC 210 333 1510 FAX 210 333 1563 WE REV FOR wanun R MET TOLL 1 800 624 8635 REC pr eem 1 1 REQUEST NEITHER THIS DRAWING NOR ANY PART OF IT OR ANY INFORMATION CONCERNING IT D 6 BE i CHECKED www matthiesenequipment com CO EUR AE vii NM B 0000 9 F G H 5 gt 3 zi 0 25 3 D 2 3 Q3393H9 SANNOd 3 Nonio 363 ANN L ONI N ics VS 3009 1 VIN 85 4 0161 02 940 614982 XL GE98 7Z9 008 271101 96 OLZ XVd W N9IS3Q SHUM MM N 999 SVX3L OINOINV NYS N3S3lH LLVIN SALON QMVONVIS L3MOIM 9 A TENISSV X499Y8 OIOVW 0000 8 68 A B 0041 A NOTES 0041 HOPPER ASSEMBLY STAINLESS STEEL MATTHIESEN EQUIPMENT INC 566 N W W White Road San Antonio TX 78219 OFC 210 333 1510 FAX 210 33
50. Shelf Assembly forward to the Conveyor Assembly it completes the separation The bag retainer rods keep the wicketed bags that are not being filled from being drawn forward and getting caught or pulled off too soon ADJUSTING THE AMOUNT OF AIR FLOWING TO OPEN THE ICE BAG If the amount of air flowing to open the ice bag is too small the ice bag will not open up all the way which could result in a partially filled or an unfilled bag It may also prevent the Magic Finger wand from getting into the inside of the bag resulting in the bag not getting taken off the Bag Shelf If it is too large 1 could blow the bag completely off of the wicket before the ice is even dropped To adjust the airflow loosen the wingnut item 10 on the Blower Assembly drawing B0042 and rotate the shroud damper item 4 to cover either more of the opening for a smaller airflow or cover less of the opening for a larger airflow Retighten wingnut The metering door item 4 on the Ice Air Chute Assembly drawing B0047 should close to about gap To adjust the amount of gap loosen the screws item 11 and move the stop item 5 to the desired location This setting also affects the air flow into the bag ADJUSTING THE CONVEYOR BELT HEIGHT The Conveyor belt height and angle can be adjusted by loosening the setscrews item 41 on the Conveyor Assembly drawing B0050 that connect the Conveyor to the support arms on the frame and repositioning it The top of the Conveyor belt en
51. VY _ TR TAN AKN La 66 7 w 2 9 F F uD ZI Sie k k 2191 SUIEL UJ C C C c Jamo uneg IMI xoo g ANY 9 2188 ont So 1010 A Sol 5 bel Ern 39NVNALNIVI NOLLVOBISQT JONVNH LNIVIA S8O CINV NOTLY 0000 9 ADJUSTMENT MAINTENANCE SCHEDULE ADJUSTMENT AND OR MAINTENANCE MAGIC FINGER CHAIN TENSION ADJUSTMENT 2 MAIN DRUM CHAIN TENSION ADJUSTMENT 22223222 MAIN DRIVE BELT TENSION ADJUSTMENT 24 ICE AIR DOOR CLOSED STOP MAINTENANCE DRIVE LEVER ATTACHMENT BLOCK MAINTENANCE 6 MAGIC FINGER WAND BLOCK MAINTENANCE 7 SYSTEM SPEED CONTROL SELECT MAINTENANCE 8 MANUAL AUTOMATIC SELECT MAINTENANCE 9 SYSTEM START BUTTOM MAINTENANCE 0 SYSTEM STOP BUTTOM MAINTENANCE Hh SUREFALL HOPPER IMPACT PAD 12 SUREFALL DRUM IMPACT PAD i 13 SURE FALL CAM TIMING ADJUSTMENT 14 BAG SHELF HEIGHT ADJUSTMENT 15 BAG RETAINER SPACING ADJUSTMENT l6 BLOWER FAN ON OFF SELECT MAINTENANCE 17 BLOWER AIR AMOUNT ADJUSTMENT 18 WAND HEIGHT ADJUSTMENT 19 ICEAIR CHUTE DOOR OPEN STOP MAINTENANCE 20 CONVEYOR HEIGHT ANGLE ADJUSTMENT 21 CONVEYOR ON OFF
52. WALLINGFORD 65 SOUTH TURNPIKE ROAD WALLINGFORD CT 06492 PHONE 203 269 1354 FAX 203 269 5485 FLORIDA TAMPA PUERTO RICO VIRGIN ISLANDS 3906 EAST 11TH AVENUE TAMPA FL 33605 PHONE 813 248 5078 FAX 813 247 2984 GEORGIA ATLANTA 62 TECHNOLOGY DR ALPHARETTA GA 30005 PHONE 770 772 7000 FAX 770 772 7200 ILLINOIS CHICAGO 1601 FRONTENAC ROAD NAPERVILLE IL 60563 PHONE 630 848 5100 FAX 630 848 5110 INDIANA INDIANAPOLIS 5525 W MINNESOTA STREET INDIANAPOLIS IN 46241 PHONE 317 246 5100 FAX 317 246 5110 800 428 4141 IOWA DES MOINES 1800 DIXON STREET SUITE C DES MOINES IA 50316 PHONE 515 263 6929 FAX 515 263 6515 MARYLAND BALTIMORE 6660 SANTA BARBARA RD SUITE 22 24 ELKRIDGE MD 21075 PHONE 410 579 2135 FAX 410 579 2677 MASSACHUSETTS BOSTON 6 PULLMAN STREET WORCESTER MA 01606 PHONE 508 854 0708 FAX 508 854 0291 MICHIGAN DETROIT 33782 STERLING PONDS BLVD STERLING HEIGHTS MI 48312 PHONE 586 978 9800 Baldor District Offices FAX 586 978 9969 MICHIGAN Continued GAND RAPIDS 668 3 MILE ROAD NW GRAND RAPIDS MI 49504 PHONE 616 785 1784 FAX 616 785 1788 MINNESOTA MINNEAPOLIS 21080 134TH AVE NORTH ROGERS MN 55374 PHONE 763 428 3633 FAX 763 428 4551 MISSOURI ST LOUIS 422 INDUSTRIAL DRIVE MARYLAND HEIGHTS MO 63043 PHONE 314 298 1800 FAX 314 298 7660 KANSAS CITY 915 N W PLATTE VALLEY DR RIVERSIDE MO 64150 PHONE 816 587 0272 FAX 816 587 3735 NEW YOR
53. acent bars will show severe burning and a resulting overheated armature Short circuited coils or commutator bars may cause local heating that could destroy the insulation at that spot This may result in the burning of the armature coils banding or commutator bars Grounds in the armature circuit may be found by using a megger Connect one lead to motor frame and the other lead to a commutator bar If the armature is grounded the megger will show less than 1 meg ohm These tests should be done by experienced and qualified personnel 56 3 8 Maintenance amp Troubleshooting MN605 Field Coil Overheating Excessive Load The blowers or external cooling systems should be left in operation if the main field windings remain fully energized with the motor at standstill Failure to do so may cause too much heat build up which could cause reduced insulation life When using field economy circuits to reduce voltage to the main fields during standstill blowers do not need to be operating The most common failure with overheated field coils is a short in one or more of the shunt coils Shorted coils show less than half the line voltage for two pole motors This is with the fields connected for high voltage in series Shorted four pole motor coils will read less than 1 4 of the line voltage with the coils connected for high voltage in series A grounded coil may cause overheating This defect may be tested as shown by the ground test for a
54. ail power to the motor and electrical accessories are turned off and locked in the off position Installation 22 1 Make sure all bolts and screws are tightened before A Periodically remove dirt from blower wheel and mounting on a rigid flat level foundation Bolt the housing Check tightness of wheel setscrews blower securely into position After disconnecting the power source check the D 2 Check the interior of the fan housing to be sure it is wiring to see if insulation is damaged or frayed free of debris Rotate the wheel to insure that it is Relubricate motor per manufacturer s instructions not rubbing or binding Check clearance of the Remove any excess lubricants Troubleshooting Chart POSSIBLE CAUSE S 1 Foreign objects in housing 2 Loose setscrew on wheel 2 Tighten 3 Incorrect wheel rotation 3 Reverse rotation Motor bearing noise Lack of bearing lubrication Excessive vibration 1 Loose wheel on shaft 1 Tighten setscrews 2 Tighten 3 Replace 4 5 SYMPTOM CORRECTIVE ACTION 1 Remove 2 Loose mounting bolts 3 Motor out of balance 4 Wheel out of balance Replace or rebalance 9 Accumulation of material on wheel Clean System static pressure less than 1 Increase system static pressure water column Motor overloaded 16 FORM 552052 MODELS 2 940 2 820 4 108 4C329 AND 4C330 06820 OR
55. at it does not rotate Retighten the screws Loosen the screws item 5 on the underside of the Hamer 125 mount bracket and position it along the horizontal square tube on the Magic Finger Bagger frame so that the tips of the feeder plates on the Hamer 125 are approximately 6 00 from the first bag Position Hamer with approximately 5 tilt down this allows finger motion without interference Retighten the screws Connect the L5 15 twist lock plug on the Hamer Ring Bag Closer cord to the remaining receptacle on the Magic Finger Bagger pendant station cords Keep excess cord away from standing water on floor INFEED CONVEYOR ELECTRICAL CONNECTION Connect the control circuit from feed conveyor motor or mechanism that will deliver ice to the Magic Finger Bagger Hopper to the top proximity switch on the Magic Finger Bagger Hopper When the Hopper is full it will open up the circuit and stop the flow of ice to the Hopper When the ice in the Hopper is beyond set proximity switch sensing range it will close again starting the flow of ice to the Hopper Set up Instructions for Model VV510 Magic Finger Bagger MAGIC FINGER BAGGER ELECTRICAL CONNECTION Before connecting the twist lock plug from the Magic Finger Bagger Control Enclosure cord to an electrical source push the maintained emergency stop switch on the Control Enclosure in to make certain the machine does not start when it is connected Timing and Adjusting the Model VV510 Magic Finger
56. ating conditions other than a normal 8 hour day and shock free operation multiply the rated output torque see Specifications by the applicable load factor listed below Shock loads should be avoided Load Factor Chart Load Factor Type of Load 8 to 10 hour Day Service With Moderate Shock Loads 0 85 24 Hour Day Service With No Shock Load Involved 0 93 24 Hour Service With Moderate Shock Loads 0 81 Dayton Operating Instructions and Parts Manual Models 22932 thru 22935 Installation Continued Maximum ACAUTION i starting torque is to exceed 375 of 1 2 HP 1725 RPM for applications involving four or fewer starts per hour a When connecting a load to the speed reducer output shaft care should be taken to avoid excessive tension when either belt or chains with chain sprocket are used Overhung load should not exceed limits shown in chart at 1 from the oil seal See Detailed Overhung Load Calculations for additional information Detailed Overhung Load Calculations Full Load Torque of Speed Reducer X 2 Pounds of Load on Center of Speed Reducer Output Shaft Multiply pounds of load obtained from above formula by the correct factor listed below to determine actual overhung load in pounds on center of speed reducer output shaft Drive Factors Pitch Diameter Sprocket 1 0 Pulley nita no aa 1 5 siria bilia 1 25 Overhung Load Chart
57. brush grades or suppliers without first contacting Baldor for technical assistance Brush life will vary greatly due to motor load conditions and the operating environment The brush pigtail leads should be checked for secure connection to the brush support stud Brushes should be replaced when their pigtails touch the top of the brush holder When replacing brushes proper seating is important 1 Wrap strip of coarse grit 607 sandpaper rough side out around the commutator and under the brush holder Do not use metal oxide based sandpaper or emery cloth that contains electrically conductive materials 2 Slide the new brush into the holder and snap the spring clip in place 3 Rotate the armature slowly in the direction of normal motor rotation 4 Remove the brush and inspect the face The brush should be seated over 90 of the face area and completely seated from leading to trailing edge Brushes should move freely in their holders If brushes stick it is usually due to built up dirt and oil Brushes should be inspected on occasion to see that they are long enough to press firmly against the commutator Brush springs should have equal tension Only brushes of the same size grade and shape as those originally supplied should be used All motors have their brushes set on neutral before leaving Baldor s factory After replacing the brush holder realign it to the factory neutral mark When replacing a turned down commutator in t
58. ca 84 85 OPERATION MANUAL INDEX MATTHIESEN INSPECTION REPORT VISUAL CLEANLINESS DRUM EXTERIOR METAL FINISH UNIFORM 55 DECALS pass MECHANICAL ROTATION OF MOTOR LIMIT SWITCH TIMING OF DRUM pass C FAIL MANUAL MODE AND AUTO Pass C FAIL CHAIN TENSION ALIGNMENT POWER CORD VOLT AMP SAME AS CONTROL BOX REQ C PASS CONFIRM VOLTAGE W W O C FAIL FINAL INSPECTION DRY TEST RUN CDPASS FAIL VISUAL C PASS FASTENERS FOR TIGHTNESS CJPASS C FAIL PROXIMITY SWITCH FUNCTION PASS C FAIL COMMENTS INSPECTED BY SERIAL NUMBER G equipment manuals magicfinger inspection report DATE Created by Ron de Leon 3 Approved by Pete Ruiz Brief Overview of the Operation Model VV510 Magic Finger Bagger Ice 15 harvested and delivered to the Hopper at the top of the Magic Finger Bagger by other conveying equipment When the ice fills the Hopper to a level above the lower limit switch the Bagger 15 ready to operate in automatic mode During normal operation the ice is fed down from the Hopper into a cavity in the Volumetric Drum Assembly This cavity has an adjustment that allows the user to determine the volume of ice that will be dropped into the bag which in turn determines the weight of the ice in the bag being run The ice is then
59. ce After installation is complete and accurate alignment of the motor and load is accomplished the base should be grouted to the foundation to maintain this alignment The standard motor base is designed for horizontal or vertical mounting Adjustable or sliding rails are designed for horizontal mounting only Consult your Baldor distributor or authorized Baldor Service Center for further information Accurate alignment of the motor with the driven equipment is extremely important 1 Direct Coupling For direct drive use flexible couplings if possible Consult the drive or equipment manufacturer for more information Mechanical vibration and roughness during operation may indicate poor alignment Use dial indicators to check alignment The space between coupling hubs should be maintained as recommended by the coupling manufacturer 2 End Play Adjustment The axial position of the motor frame with respect to its load is also extremely important The motor bearings are not designed for excessive external axial thrust loads Improper adjustment will cause failure 3 Pulley Ratio The pulley ratio should not exceed 8 1 Consult your Baldor distributor or authorized Baldor Service Center for further information 4 Belt Drive Refer to NEMA MG 1 section 14 07 or Baldor application section for the application of pulleys sheaves sprockets and gears Align sheaves carefully to minimize belt wear and axial bearing loads see End Play Adjustmen
60. clean the air intake filter Replace if filter material 15 damaged or can not be cleaned without the use of soap or solvents Note position of input baffle before removing 13 Check for loose hardware belts chains or wiring Tighten as required 13 OPERATING INSTRUCTIONS amp PARTS MANUAL HIGH PRESSURE DIRECT DRIVE BLOWERS MODELS 2C940 2 820 4 108 4C329 AND 4C330 FORM 552052 06820 0390 073 5M READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE INSTALL OPERATE OR MAINTAIN THE PRODUCT DESCRIBED PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE Description Dayton direct drive high pressure blowers are used for small exhaust systems where air is laden with dust or where dust collection bags are necessary Applications include handling long stringy material paper trim fiberous material such as textile scrap wool and ensi lage Not suitable for coarse material Heavy or abra sive dust Dynamically balanced self cleaning cast alu minum wheels 16 GA housing and motor base Maxi mum operating temperature 180 F 82 C Finished in baked on gray enamel Blower can be assembled for CW or CCW rotation and any one of eight standard discharge positions See Figure 2 Dayton motors packed separately when blowers are ordered complete General Safety Information 1 Follow al
61. ct believed to be defective within limited warranty first write or call dealer from whom the product was purchased Dealer will give additional directions If unable to resolve satisfactorily write to Dayton at address below giving dealer s name address date and number of dealer s invoice and describing the nature of the defect Title and risk of loss pass to buyer on delivery to common carrier If product was damaged in transit to you file claim with carrier Manufactured for Dayton Electric Mfg 5959 W Howard St Niles Illinois 60714 U S A Manufactured for Dayton Electric Mfg Niles Illinois 60714 U S A 33 REDEFINING GEARMOTOR ROBUSTICITY FOR OVER 45 YEARS GEAR 5 ENGINEERING CORP 480 SERIES 482 Series Split Phase 115V gt 014 482 4029 QUICK SPECS Stages 2 OHL 636 Approx 28 Voltage 115 Weight Speed RPM 60 Torque in 240 Ibs Input HP 14 Ratio 1 28 6 Amps 3 97 Hz 60 Enclosure TEFC Maximum overhung load on center of output shaft CAD DRAWING Model 480 AC WIRING DIAGRAM Blue 115 60 Hz Single Phase Black 3 Yellow To Reverse interchange blue and yellow leads 480 Series Split Phase 115V AC 1 4 1 3 and 1 2 hp SPECIFICATIONS Gearhead Specifications Housing Precision machined die cast aluminum Lubrication Lifetime oil bath sealed and gasketed 34 Shafts Hardened steel Mounting Foot any angle on 482 Face any angle
62. d Practices Limited Warranty Baldor Electric motors are warranted for a period of one 1 year from date of shipment from the factory or factory warehouse against defects in material and workmanship To allow for stocking and or fabrication period and to provide one year of actual service the warranty period is extended for an additional period of six 6 months for a total of eighteen 18 months from the original date of shipment from the factory or factory warehouse stock In no case will the warranty period be extended for a longer period Baldor extends this limited warranty to each buyer of the electric motor for the purpose of resale and to the original purchaser for use Baldor will at its option repair or replace a motor which fails due to defects in material or workmanship during the warranty period if a the purchaser presents the defective motor at or ships it prepaid to the Baldor plant in Fort Smith Arkansas or one of the Baldor Authorized Service Centers and b the purchaser gives written notification concerning the motor and the claimed defect including the date purchased the task performed by the Baldor motor and the problem encountered Baldor will not pay the cost of removal of any electric motor from any equipment the cost of delivery to Fort Smith Arkansas or a Baldor Authorized Service Center or the cost of any incidental or consequential damages resulting from the claimed defects Some states do not allow the exclu
63. d near the Magic Finger Bagger should be just below the bottom of the Bag Shelf Assembly The top of the other end of the Conveyor belt should be positioned to allow a smooth transition hand off to any ancillary take off equipment being used 10 Start up Instructions for Magic Finger Bagger RUNNING MACHINE AND CHECKING THE ICE BAG WEIGHT After completing all of the set up procedures outlined in this operation manual double check that the correct bags are installed on the wicket rods and that the Gravity Weight 15 in place Fill the Hopper with the same type of ice that you will be running Turn the MANUAL AUTOMATIC switch item 8 on the Magic Finger Bagger Adjustment Maintenance drawing 0000 sheet 9 of 14 to the MAN position Press the start button item 9 one time The Magic Finger Bagger should go through one complete cycle and then stop Verify that all of the adjustments are correct that the ring from the closer 15 positioned where it is desired and that all of the ice is out of the Ice Chute Assembly Weigh the bag of ice to verify that the Volumetric Drum Assembly setting 15 correct CHANGING THE ICE BAG WEIGHT To change the weight of the bag loosen the three screws 5 on the Volumetric Drum Assembly drawing B0045 and rotate the outer drum item 2 in the direction desired per the increase decrease label item 4 Repeat the previous step and fill another bag If all of the adjustments appear to be correct
64. ecurely tightened The lifting direction should not exceed a 20 angle from the shank of the eye bolt or lifting lug Excessive lifting angles can cause damage To prevent equipment damage be sure that the electrical service is not capable of delivering more than the maximum motor rated amps listed on the rating plate If a HI POT test High Potential Insulation test must be performed follow the precautions and procedure in NEMA MG 1 and MG 2 standards to avoid equipment damage If you have any questions or are uncertain about any statement or procedure or if you require additional information please contact your Baldor distributor or an Authorized Baldor Service Center 41 General Information 1 3 Receiving Each Baldor Electric Motor is thoroughly tested at the factory and carefully packaged for shipment When you receive your motor there are several things you should do immediately 1 Observe the condition of the shipping container and report any damage immediately to the commercial carrier that delivered your motor 2 Verify that the part number of the motor you received is the same as the part number listed on your purchase order Storage If the motor is not put into service immediately the motor must be stored a clean dry and warm location Several precautionary steps must be performed to avoid motor damage during storage Use a Megger periodically to ensure that the integrity of the winding
65. eld F2 F3 Interpole Series Field Armature F1 A1 A2 0 51 S2 F4 Compound or Stabilized Shunt Motor CCW Rotation Facing Commutator End High Voltage Field Connection 61 MN605 Shunt Field F2 F3 Interpole Series Field Armature A2 1 51 52 225 Compound or Stabilized Shunt Motor CW Rotation Facing Commutator High Voltage Field Connection 1 Connection Diagrams 4 1 Field Reversing Shunt Motor Shunt Field F2 F3 Interpole Armature 1 1 2 Shunt Motor CCW Rotation T Facing Commutator End High Voltage Field Connection Field Reversing Shunt Motor Shunt Field F3 F2 Interpole Armature F4 Shunt Motor CW Rotation Facing Commutator End High Voltage Field Connection DC Generator Connection Diagram Compound Wound Short Shunt Connection Shunt Field F1 F2 F3 F4 Series Field Rheostat CCW Rotation 1 Facing Commutator End For CW Rotation Interchange Leads 1 and A2 62 4 2 Connection Diagrams MN605 UNITED STATES ARIZONA PHOENIX 4211 S 43RD PLACE PHOENIX AZ 85040 PHONE 602 470 0407 FAX 602 470 0464 CALIFORNIA LOS ANGELES 6480 FLOTILLA COMMERCE CA 90040 PHONE 323 724 6771 FAX 323 721 5859 HAYWARD 21056 FORBES STREET HAYWARD CA 94545 PHONE 510 785 9900 FAX 510 785 9910 COLORADO DENVER 2520 W BARBERRY PLACE DENVER CO 80204 PHONE 303 623 0127 FAX 303 595 3772 CONNECTICUT
66. els 2Z306F thru 22310 Installation Continued Load Factors Loading Moderate Heavy Shock Shock Applications with few up to 10 stops and starts per day Occasional 1 2 hr total day Type of Service Uniform 1 25 1 10 1 00 Intermittent 2 hrs total day 1 10 1 00 0 80 8 hrs day 1 00 0 80 0 67 24 hrs day 0 80 0 67 057 Applications with frequent over 10 stops and starts per day Occasional 1 2 hr total day 1 10 1 00 0 80 Intermittent 2 hrs total day 1 00 0 80 0 67 8 hrs day 0 80 0 67 0 57 24 5 0 67 0 57 050 Overhung Loads Sideward radial force on a motor output shaft is called overhung load Driving a load through a gear sprocket wheel or belt pulley which is mounted on the speed reducer output shaft causes overhung load on the shaft Too much overhung load can break the shaft or cause the bearings to fail prematurely Calculate the amount of overhung load which the speed reducer will receive in your installation as follows Overhung 2 x T x O x L Load Lbs u D The terms of the above formula are as follows T Full Load Torque of speed reducer in in lbs from Specifications and Performance C Coupling Factor from following chart accounting for type of coupling D Pitch Diameter in inches of coupling being mounted on gear motor s output shaft L 2 Leverage Factor from following chart accounting for position of coupling along length
67. ent com Fax 210 333 1563 1 800 624 8635 Phone 210 333 1510 G equipmentemaunuals magicfinger warranty created by Ron de Leon Approved by Pete Ruiz Date 05 01 07 83 DECAL REORDER SHEET DECAL NUMBER DECAL IDENTIFICATION Keep hands out Machine can mutilate Lock out power belore remaoving guards access door and covers DANGER KEEP HANDS OUT WHILE RUNNING THIS MACHINE CAN MUTILATE HANDS A DANGER FOOT SWITCH GUARDING CANNOT PROTECT AN OPERATOR FROM INJURY YOU MAY BE INJURED IF THE MACHINE BEING OPERATED DOES NOT HAVE A GUARD OR OTHER MEANS TO KEEP HANDS OR OTHER BODY MEMBERS FROM CONTACTING DANGEROUS MOVING MACHINE PARTS DO RIDE THE FOOT SWITCH PEDAL REMOVE FOOT FROM PEDAL AFTER EACH OPERATION Lock out power before removing cover quard Do not step on cover or quard MATTHIESEN DECAL REORDER SHEET DECAL NUMBER DECAL IDENTIFICATION DECREASE ii M Ee A DANGER do not operate without ce guards in pla DANGER HIGH VOLTAGE E 85
68. er vendor instructions Sanitizer Quaternary ammonium Special Instructions Avoid eye and skin contact with chemicals Maintain adequate ventilation Recommended Frequency of Cleaning Recommended weekly or more often if necessary Procedure Remove residual and drain Shut down and lock out unit electrical When essential hand clean the motor and controls and cover with plastic sheets Rinse inside walls breakers and exterior with potable water Spray the detergent solution on all pre rinsed surfaces with detailed brushing as required until free of debris Rinse free of detergent with warm water lt 130 F and inspect for cleanliness Repeat cleaning and rinsing until thoroughly clean It may be necessary to turn on bagger applying detergent and rinsing alternatively to obtain thorough cleaning Spray sanitizer quaternary ammonium at 200 ppm on drum and interior housing and allow to dry Leave unit locked out until the next shift s operation 82 Passion Commitment Quality www matthiesenequipment com 1 800 624 8635 MATTHIESEN warrants this equipment to be free from defects in material and workmanship under normal use and service as follows 90 DAYS WARRANTY ON ALL PARTS 90 Days from date of purchase to the original purchaser MATTHIESEN will at it s election repair or replace at our factory in San Antonio Te
69. essive Used with an external circuit to warn of excessive bearing temperature or to shut down a motor Blowers with Filters Available to increase the constant torque speed range of DPFG motors This increases the continuous operating torque range at low speeds Brush Wear Indicator Provides a warning when the brushes have worn down to the level where they need to be replaced before damage to the commutator Condensation Drains amp Breathers Stainless steel drains and separate breathers are available Conduit Boxes Optional conduit boxes are available in various sizes to accommodate accessory devices Cord amp Plug Assembly Adds a line cord and plug for portable applications Drip Covers Designed for use when motor is mounted in a vertical position Contact your Baldor distributor to confirm that the motor is designed for vertical mounting Fan Cover amp Lint Screen To prevent build up of debris on the cooling fan Nameplate Additional stainless steel nameplates are available Roller Bearings Recommended for belt drive applications with a speed of 1800 RPM or less Rotation Arrow Labels Rotation arrows are supplied on motors designed to operate in one direction only Additional rotation arrows are available Slide Bases Allows easy belt adjustment while maintaining correct pulley and belt alignment Space Heater Added to prevent condensation of moisture within the motor enclosure during periods of shut down o
70. gns etc The motor should be installed in an area that is protected from direct sunlight corrosives harmful gases or liquids dust metallic particles and vibration Exposure to these can reduce the operating life and degrade performance Be sure to allow clearance for ventilation and access for cleaning repair service and inspections Ventilation is extremely important Be sure the area for ventilation is not obstructed Obstructions will limit the free passage of air Motors get warm and the heat must be dissipated to prevent damage These motors are not designed for atmospheric conditions that require explosion proof operation They must NOT be used in the presence of flammable or combustible vapors or dust TEFC motors can be used for indoor or outdoor standard service They cannot be used outdoors where they would be exposed to freezing rain Standard TEFC motors are not designed for atmospheric conditions requiring explosion proof operation such as flammable or combustible vapors or dust The motor must be securely installed to a rigid foundation or mounting surface to minimize vibration and maintain alignment between the motor and shaft load Failure to provide a proper mounting surface may cause vibration misalignment and bearing damage Foundation caps and sole plates are designed to act as spacers for the equipment they support If these devices are used be sure that they are evenly supported by the foundation or mounting surfa
71. he motor with a new commutator the brush holder assembly must be adjusted Keep 1 16 clearance between the bottom of the brush holder and commutator The brush holder assembly is designed with a nut bolt guide assembly for ease in positioning of the brush box During periodic inspections check that electrical connections are tight and properly insulated Brush springs should be inspected for proper tension during brush replacement If the spring shows a loss in tension it should be replaced Routine replacement of brush springs is recommended with every third set of brushes Poor brush life may be caused by overloading brushes operating at higher than their rated speed or very light electrical loads These can be corrected by using a brush with greater current carrying capacity for overloads Friction reducing treatments reduce wear on high speed applications Where light loading is the cause the answer may be to remove some brushes from the motor with multiple brushes per pole Another is to install brushes with a higher content of graphite that can handle the lower current and still film properly Poor brush life is generally not related to the softness or hardness of the brush Do not change brush grades or the number of brushes per pole Doing so may void the warranty and make the motor unsafe to operate Contact your local Baldor district office or an authorized Baldor service center for technical assistance Brush cha
72. insulation has been maintained Record the Megger readings Immediately investigate any significant decrease in insulation resistance 2 Do not lubricate bearings during storage Motor bearings are packed with a slushing compound at the factory 3 Rotate motor shaft at least 10 turns every two months during storage more frequently if possible This will prevent bearing damage due to storage 4 Ifthe storage location is damp or humid the motor windings must be protected from moisture This can be done by applying power to the motors space heater if available while the motor is in storage Unpacking Each Baldor motor is packaged for ease of handling and to prevent entry of contaminants 1 To avoid condensation inside the motor do not unpack until the motor has reached room temperature Room temperature is the temperature of the room in which it will be installed The packing provides insulation from temperature changes during transportation When the motor has reached room temperature remove all protective wrapping material from the motor Handling The motor should be lifted using the lifting lugs or eye bolts provided 1 Use the lugs or eye bolts provided to lift the motor Never attempt to lift the motor and additional equipment connected to the motor by this method The lugs or eye bolts provided are designed to lift only the motor Never lift the motor by the motor shaft If the motor must be mounted to a plate wi
73. ional Safety and Health Act OSHA 2 Motor not included with this unit must be securely and adequately grounded This can be accomplished by wiring with a grounded metal clad raceway system by using a separate ground wire connected to the bare metal of the motor frame or other suitable means Refer to United States NEC Article 250 Groundino for additional 7 30 4 7 16 DIA HOLE p4 8 55 Figure 2 information 3 Always disconnect power source before working on or near a motor or its connected load If the power disconnect point is out of sight lock Specifications Nominal 1 4 HP 1 3 HP 1 2 HP Output Nominal Torque Torque Torque RPM Ratio In Lbs In Lbs In Lbs Finish 27932 30 57 5 1 470 638 955 Gray 27933 44 39 1 320 435 651 Gray 229 60 29 1 235 318 478 22935 91 19 1 160 217 326 Gray At 1725 RPM maximum motor input speed Form 551308 Printed in U S A 02263 1202 274 9 6 Dayton Operating Instructions and Parts Manual Dayton Speed Reducers it in the open position and tag it to prevent unexpected application of power 4 moving parts should be guarded 5 Be careful when touching the exterior of an operating motor it may be hot enough to be painful or cause injury Modern design motors run hot when operated at rated load and voltage 6 Protect the power cable from coming in contact with sharp
74. l local electrical and safety codes as well as the National Electrical Code NEC and the Occu pational Safety and Health Act OSHA 2 Blower must be securely and adequately grounded This can be accomplished by wiring with a grounded metal clad raceway system by using a separate ground wire connected to the bare metal of blower frame or other suitable means 3 Always disconnect power source before working on or near a motor or its connected load If the power disconnect point is out of sight lock it in the open position and tag to prevent unexpected application of power 4 Be careful when touching the exterior of an opera ting motor it may be hot enough to be painful or cause injury With modern motors this condition is normal when operated at rated load and voltage modern motors are built to operate at higher temperatures 9 Protect the power cable from coming in contact with sharp objects 6 Do not kink power cable and never allow the cable to come in contact with oil grease hot surfaces or chemicals 7 Make certain that the power source conforms to the requirements of your equipment 8 When cleaning electrical or electronic equipment al ways use an approved cleaning agent such as dry cleaning solvent 9 Not recommended as an explosion proof blower Do not use where explosive fumes or gases are present 10 If blower is operated without an inlet or outlet duct guard openings in accordance with OSHA reg
75. lack streaks in the brush tracks are signs of improper commutation or contamination by a foreign material Contact Baldor for assistance in correcting these problems If the commutator becomes rough and burned or becomes black it should be cleaned of dirt and carbon particles This can be done by wiping it with a dry lint free cloth Also vacuuming or blowing out the motor with a dry air supply are suitable cleaning methods Do not use solvents or cleaning solutions on the commutator To remove spots or contamination that will not wipe off wrap a strip of coarse 607 grit sandpaper around the commutator Then rotate the armature back and forth by hand Do not use emery cloth as this contains electrically conductive materials Another method of commutator resurfacing is to use a commercially available commutator dressing stone This should only be done by trained and experienced people This stone should be taped or attached to the end of a stick made of electrically insulated material The motor should be run at about half speed and the stone applied lightly to the commutator surface This operation must be done with no load on the motor The surface of the commutator should be smooth and round This can be checked while the motor is running at low speed Press lightly on one brush with an insulated stick Do not use a lead pencil as this contains electrically conductive graphite If you feel movement of the brush it suggests a worn or uneven comm
76. lay is barely detectable 0 001 to 0 004 2 When sliding a shaft seal over a shaft extension all sharp edges keyways etc must be protected with tape to prevent lips of oil seal from being damaged 3 When replacing seals they must be pressed squarely into the bore to prevent distortion and damage a Press on metal retainer only Lips should be towards the inside of unit b The oil seal in the bearing cap assembly Ref Figure 5 No 9 is preassembled in the cap Use bearing grease to coat seal surface on shaft for initial run and pack same grease between lips on seal and on side of seal towards inside of unit 4 If unit has been disassembled new gaskets may be required to prevent lubricant leakage Both bearing cap and housing cover are assembled with a gasket Gaskets should have shellac on one side only due to possible repeated disassemblies to achieve the proper output shaft end play 5 If unit has been disassembled and no parts including the gasket Ref Figure 5 No 18 have been replaced no change in the shim stack Ref Figure 5 No 17 should be required unless due to wear on parts Check end play before disassembly 6 When replacing bearings care should be exercised that new bearings are pressed on straight and properly seated against the shaft shoulder or bore recess For bearings on shafts press on inner race only Cleaning Properly selected and installed electric motors are capable of operating
77. moved over the Ice Chute Assembly by the rotating motion of the Volumetric Drum Assembly where it is guided to the pre positioned wicketed bag The ice bag is opened by an inrush of air from the Blower Assembly and the ice fills it This bagger incorporates a method of mechanically vibrating the Hopper and Volumetric Drum Assemblies with the Sure Fall Assembly during the drop cycle to assure consistent finished bag weights The Magic Finger Assembly take off then indexes forward to mechanically move the filled ice bag onto the Conveyor Assembly Usually while it is being moved along the Conveyor Assembly it passes through some type of bag closing system like a wire closer not supplied with the Magic Finger Bagger The Conveyor Assembly then delivers the finished bag to another conveyor to be palletized or baled into multi packs Installation Maintenance and Operation Safety Guidelines 1 During installation or service LOCK OUT the power supplied to the machine to prevent accidental start up which could cause severe injury or death 2 NEVER operate this machine without the factory supplied guards in place Severe injury or death could result 3 Do not override any of the safeguards built into and supplied with this machine They are there to protect life and limb 4 Do not put hands down into the Hopper Assembly or up into the Ice Chute Assembly to try to dislodge ice After removing the ice the bagger parts will be free to move and
78. n armature With brushes lifted place one test point of the megger on either field lead the other on the motor frame The megger will read less than 1 meg ohm if a grounded coil is present An open field coil on a motor will cause the armature to have no torque The motor may run at a very high speed at no load The commutator may be flashing To locate an open coil apply line voltage to the shunt coils brushes lifted A voltmeter will show no reading across a good coil It will show about the line voltage across the open coil These tests should be done by experienced and qualified personnel If you find any of the above defects don t run the motor First contact your local Baldor District Office or an Authorized Baldor Service Center for repairs Excessive load may be found by checking the DC armature ampere input and comparing it with the rating on the nameplate An excessive load may prevent the motor from starting or accelerating to full load speed It could finally result in premature failure of the motor or control Be sure to use an averaging type ammeter if the motor s power is coming from a rectifier or SCR control Jogging and Repeated Starts Heating Thermostat MN605 Repeated starts or jogs of motors may reduce the life of the brushes and winding insulation The heat produced by excessive starting may be more than what can be dissipated by the motor under a constant full load conditions If you must frequently start or jog
79. n gear Ball bearing second reduction Snap ring Second reduction pinion First reduction gear Key first reduction gear Ball bearing first reduction First reduction pinion Ball bearing input Snap ring Oil seal input Hex capscrews 3 8 16 X 1 LG Key 3 16 SQ X 5 8 LG Label caution Hex head capscrews Hsg Cover Gear cover Gasket Output bearing cup shim Key 1 4 SQ X 1 1 4 LG Pipe plugs Dowel pins Vent plug Nameplate Nameplate tape Label oil Anti seize compound Cover clear 2D Label 2D Label Blank 4 Not shown Items 2 amp 10 sold as kit only Items 11 amp 15 sold as kit only Items 16 amp 19 sold as kit only Model 22932 Part No X2Z 1 46 Kit 84396 XG2Z 3A XK4 4 13 101 L44610 L44643 LM11949 LM11910 XOS 16 26 4 19T Kit 84396 54T Kit 84394 XKF3 3 8 XBB 17 40 12M XTR5100 66 15T Kit 84394 85T Kit 84393 XKF2 2 5 5 XBB 12 32 10M 13T Kit 84393 XBB 20 47 14M XTRN5000 185 XOS 18 29 6 5 84383 84383 84383 XL518 24 X2Z 31 XG2Z 40 XG20 39 50074 XSHPP 4 XDP516 12 XVP 4 18M XNP 335 XNP TAPE 2 XLAB 49 XLT 1 XLAB 2D Cover XLAB 2D Blank dia 3 N Bi Ww Aj ajea NON 31 3 3 ai Model 2Z933F Part No X2Z 1 46T Kit 84396 XG2Z 3A XK4 4 13 101 L44610 L44643 LM11949 LM11910 XOS 16 26 4 19T Kit 84396 54T Kit 84394 XKF3 3 8 XBB 17 40 12M XTR5100 66 15T Kit
80. n on the blower housing Refer to Figure 2 1 45 MN605 Installation amp Operation 2 3 Figure 2 1 View from Air Inlet Motor is on Opposite Side Air Inlet Housing Impeller Blades Airflow Table 2 4 Electrical Data Forced Ventilation Blower Units Motor Frame HP RPM Volts Phase mo ao SO 3456 0 66 0 60 0 30 280 3450 205230460 3 5060 151407 88400 i 2082040 5 318015 L Umm sos 20622000 5065012 3 3450 209230400 3 5080 887888 _ Note Motor mounted blower units Mount on commutator end opposite drive end of motor We ES blowers that are powered by totally enclosed motors standard Blowers have a cast aluminum fan housing with washable wire mesh filters Table 2 5 Minimum Blower CFM for DPBV Motors Drip Proof Blower MEE LM6 400 820 2 50 LM8 504 506 1120 1 58 508 5012 2000 Each motor nameplate is stamped with above data for DPBV less Blower DPSV and TEPV enclosures 46 2 4 Installation amp Operation MN605 Coupled Start Up 1 After the first successful no load start up stop the motor and assemble the coupling 2 Align the coupling and be sure it is not binding in any way 3 The first coupled start up should be without load Check to see that the driven equipment is not transmitting any vibration back to the motor through the coupling or the base Vibrations if any should be within accep
81. n the front of the machine it is best to loosen the setscrews item 13 on Magic Finger Assembly drawing B0043 These hold the drive lever item 2 to the main shaft item 8 With a wicket of bags installed run the Magic Finger Bagger until the all threaded connecting rod item 11 extends forward out of the main guard the farthest Stop the Magic Finger Bagger When the drive lever is pushed to the maximum forward position the Magic Finger wand will be at the maximum rearward position To set the correct item 1 Magic Finger wand position move the wand rearward until it is at a location 1 2 from the position that the ice chute door will be when it opens fully Retighten the setscrews in the drive lever Run the Magic Finger Bagger with the Blower Fan on until the first bag on the wicket is opened up Check that the fingers at the bottom of the wand are pointing forward and that they contact about 1 12 down from the forward most inside lip of the opened bag To adjust loosen the setscrews item 13 in the wand attachment block item 10 and set the height of the wand to the correct position Retighten the setscrews Note The wand should gt above the tops of the feeder plates on the Hamer 125 ring closer ADJUSTING THE STROKE ON THE MAGIC FINGER MECHANISM If the stroke length of travel that the Magic Finger wand moves 15 too long or short it be adjusted by loosening the setscrews item 13 on Magic Finger Assembly drawing 0043
82. nment will be compensated MEA t3 mounting position used too little for by the coupling Excessive or too much lubrication will diminish life or reducer 1 Locate the speed reducer in a clean and dry area with access to adequate motor cooling air supply If misalignment will cause undue coupling wear and possible bearing damage Tighten speed reducer mounting bolts 4 Remove solid pipe plug from 1 installation is outdoors make certain uppermost location on housing and 7 RS I i 22 JOC that the unit is protected from the replace it with the vent plug lt 9 ee weather provided Failure to do so may cause 2 Mount the motor on mounting base lubricant leakage past the shaft seals Figure 3 Figure 3 Proper Vent Plug Location and Oil Level NOTE Arrow indicates vent plug location Dotted line indicates proper oil level Use any plug along this line to check oil level On near or far side Installation Do not install the reducer motor or base assembly in an explosive atmosphere unless the motor and the complete installation are qualified and approved for such use When an installation involves a holding or overhauling application such as a hoist or conveyer a separate magnetic brake or other locking device should be
83. noises especially in the area of the bearings Also rubbing or rumbling noises could be signs of internal damage Check for loose parts on the motor such as thru bolts hold down bolts bad alignment of hoods etc An unbalanced armature or load may also cause noise Note Motors applied with rectified power supplies will often make a humming noise when operating normally This is even more noticeable at lower operating speeds If you can hear a growling or erratic hum the power supply should be checked for proper operation and phase balance Improper adjustment or functioning of the power supply can cause overheating of the motor and shorten its life At start up check the tightness of the main and commutating pole bolts external on the frame as listed in Table 3 1 Loose pole bolts could be a source of unpleasant noise when rectified power runs the motor Table 3 1 Torque Specifications for Commutating and Main Pole Bolts Torque 5 8 180AT 3 8 16 24 30 210AT 3 8 16 24 30 250AT 3 8 16 24 30 280AT 1 2 13 60 75 320AT 1 2 13 60 75 360AT 3 8 16 24 30 400AT 3 8 16 24 30 SOOAT 1 2 13 60 75 605 49 Maintenance amp Troubleshooting 3 1 Lubrication amp Bearings Bearing grease will lose its lubricating ability over time not suddenly The lubricating ability of a grease over time depends primarily on the type of grease the size of the bearing the speed at which the bearing
84. nstaller or technician Set up Instructions for Model VV510 Magic Finger Bagger UNPACKING Carefully remove equipment from crating CONVEYOR MOUNTING Loosen the setscrews on the Conveyor Assembly support arms and flip the assembly over so the motor is below the Conveyor belt and away from the Magic Finger Bagger CONVEYOR ELECTRICAL CONNECTION Connect the L5 15 twist lock plug on the Conveyor motor cord to one of the receptacles on the cords from the Magic Finger Bagger pendant station Keep excess cord away from standing water on floor WICKETED BAG INSTALLATION Swing the wicket rod catch item 20 on the Top Assembly drawing B0000 backwards and down Place a correct sized wicket of bags not supplied on the wicket rods and slide them all the way forward to the stop Place the Gravity Weight 13 on the rods and allow it to slide down to the bags Swing the wicket rod catch up and forward making sure that the wicket rods fall into the correct notches HAMER 125 BAG CLOSER MOUNTING Loosen the setscrews on the Hamer 125 base not supplied and position it over the vertical tube on the Hamer 125 mount on the Magic Finger Bagger Retighten the setscrews Loosen the screws item 4 on the Hamer 125 Mounting Assembly Drawing B0056 on the topside of the Hamer 125 mount bracket and move the Hamer 125 until its centerline is on the centerline of the Magic Finger Bagger Be certain to hold the Hamer 125 upright when loosening the screws so th
85. nting the device affect the thermostat s accuracy For thermostat contact ratings refer to Thermostats in Section 2 of this manual 57 Maintenance amp Troubleshooting 3 9 Table 3 6 Troubleshooting Chart Symptom _ Possible PossibleCauses Possible Solutions 0 as gt single phasing at the starter controls etc Excessive humming Motor Over Heating Overload Compare actual amps Locate and remove source of excessive friction in measured with nameplate rating motor or load Reduce load or replace with motor of greater capacity Improper ventilation Check external cooling blower to be sure air is moving properly across cooling fins Check blower for proper direction of rotation Check motor brush covers to ensure they are solid on the commutator end and that they are not louvered Check filter for dirt clean or replace Excessive dirt build up on motor Clean motor Armature rubbing on stator Check air gap clearance and bearings Torque the pole bolts as specified in Table 3 1 Field over voltage Check input voltage Reduce field voltage to 60 with field economy circuit stopped in the control Grounded winding Perform dielectric test and repair as required Improper connections Inspect all electrical connections for proper termination clearance mechanical strength and electrical continuity Refer to connection diagram Bearing Over Heating Remove grease until cavity is approximatel
86. o 40VDC power source positive lead to F1 and negative to F4 DC source may be batteries a DC welder not AC or rectified AC 3 Drive generator at rated RPM Measure the voltage across A1 and A2 Voltage should be 150 to 200 of F1 to F4 voltage When A1 to A2 voltage level reaches this level approximately 30 seconds carefully remove the source leads an arc may be present during disconnect 5 Stop the generator 6 Reconnect F1 and F4 as shown in the DC Generator Connection Diagram Rotation is viewed from opposite drive end commutator end 1 is positive for CCW rotation A2 is positive for CW rotation S1 is always negative DC Generator Connection Diagram Shunt Fields Compound Wound Short Shunt Connection F2 F4 Series Field COMM Field A2 52 S1 Shown for CCW counterclockwise rotation viewed from opposite drive end or commutator end For CW clockwise rotation interchange leads A1 and A2 60 3 12 Maintenance amp Troubleshooting MN605 Section 4 Connection Diagrams Low Voltage connection Shunt Field High Voltage connection Shunt Field 1 2 4 VY PVI eo Field Reversing Series Motor Interpole Series Field Armature 1 2 52 Series Motor CCW Rotation Facing Commutator Interpole Series Field Armature 2 Series Motor CW Rotation Facing Commutator End Armature Reversing Compound and Stabilized Motors Shunt Fi
87. objects 7 Do not kink the power cable and never allow the cable to come in contact with oil grease hot surfaces or chemicals 8 Make certain that the power source conforms to the requirements of your equipment 9 Before energizing the motor which drives the speed reducer be sure that the reducer output shaft key is either fully captive or is removed 10 Clean electrical or electronic equipment with approved cleaning agent such as dry cleaning solvent Installation A WARNING jnctattation involves a holding or overhauling application such as a hoist or conveyor a separate magnetic brake or other locking device should be used Do not depend on gear friction to hold the load 1 Locate the speed reducer in a clean and dry area with access to adequate motor cooling air supply If installation is outdoors make certain that the unit is protected from the weather 2 Mount unit to a rigid surface preferably metallic using largest bolts that will fit through the base holes NOTE The speed reducer is intended for horizontal floor wall or ceiling mounting only The output shaft must be horizontal 3 For shipment 4 pipe plugs are packed separately After mounting unit in position as instructed in step 2 remove pipe plug located in highest position and install vent plug in its place Correct oil level for mounted unit is just below pipe plug in side position 4 Attach motor to speed reducer See Figure
88. ose in neighboring areas While Dayton attempts to assure that ds products comply with such codes it cannot guarantee compliance and cannot be responsible for how the product is in Stalled or used Before purchase and use af a product please review fhe product application and national and local codes and regulations and be sure hal the product installation and use will comply with hem Certain aspects of disclaumers are nor appicabie lo consumer products eg a some sales do nol allow The exclusion or limitation of mcidental or consequential damages sa he above or exclusion may apply fo you b also some slates do nat allow limitations on how long an implied warranty lasts consequently the above limitation may apply you and by law during the period of Limited Warranty any implied warranties of merchantability or fitness for a particular purpose applicable ta consumer products purchased by consumers may nc be excluded orherwise disclaimed PROMPT DISPOSITION Dayton will make a good faith effort for prompt correction or other adjustment with respect to any produc which proves fo be defective within limited warranty For any product believed to be defective within limited warranty lirst write call dealer from whom product was purchased Dealer will give additional directions If unable to resolve satisfacior write Dayton at address below giving dealer s name address date and numbe
89. ower Assembly 5 5 120 1 60 MFBAGR209 Magic Finger Assembly S S MFBAGR102 Sure Fall Assembly 5 5 2 Drum Volumetric Assembly SS MFBAGR211 6 1 B 0046 B Enclosure Control Magic Finger Assembly 159 Magic Finger Main Frame SS Weldment 180 8 1 0004 Magic Finger Guard Enclosure SS Weldment 009 9 1 B 0047 B Ice Air Chute Assembly 55 MFBAGR210 do pi Bossa Magic Finger Guard SS Assembly MFBAGR223 B 0036 A Finger Main Belt Assembly 187 2 11 B 0036 8 Motor Moun WemensS 7 MFBAGRI32 1 0058 onu o Weight Assembly SS 01 sow Coop 1 B 0037 C 6 SS Bag Wicket MFBAGRIII 1e i 123 ong seni l MFBAGR204 1 B 0049 B Conveyor Control Enclosure Assembly incl d on item 6 10x36 SS Conveyor Assembly See Appendix MFBELTO20 1 0040 SS Bag Shelf Assembly 108 20 11 pomon Ss Witt sup MFBAGR233 I P 000056 pena Number Aluminum Name Plate 5 1 B 0007 I Chain Clip SS Frame SS Rate ie C Uo MFBAGRI86 1 0010 SS Chain Bracket MFBAGR234 1 poor css snows NM MFBAGROSI 1 0019 SS Belt Guard Back Lg d on item 11 3 28 1 B 0019 B SS Belt Guard Back SmGncl donitem11 Polyethylene Lower Bearing Plate MFBAGR244 Lower Bearing Plate SS MFBAGRO17 SS Top Bearing Plate
90. pute the purchaser should still pay for the repairs and submit the paid invoice and the Authorized Service Center s signed service report to Baldor for further consideration This warranty gives you specific legal rights and you may also have other rights which vary from state to state 39 General Information 1 1 Safety Notice 1 2 General Information This equipment contains high voltage Electrical shock can cause serious or fatal injury Only qualified personnel should attempt installation operation and maintenance of electrical equipment Be sure that you are completely familiar with NEMA publication MG 2 safety standards for construction and guide for selection installation and use of electric motors and generators the National Electrical Code and local codes and practices Unsafe installation or use can cause conditions that lead to serious or fatal injury Only qualified personnel should attempt the installation operation and maintenance of this equipment WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING WARNING Do not touch electrical connections before you first ensure that power has been disconnected Electrical shock can cause serious or fatal injury Only qualified personnel should attempt the installation operation and maintenance of this equipment Be sure the system is properly grounded before applying power Do not apply power before yo
91. r of dealer s invoice and describing the nature of the defect Title and risk of lass pass to buyer on deliv ery lo common carrier If product was damaged n fo you claim with carrer Manufactured for Dayton Electric Mfg Co 5959 W Howard St Chicago IL 60648 15 FORM 552052 MODELS 2 940 2 820 4 108 4C329 AND 4 330 06820 Assembly wheel and the inlet ring If rubbing exists loosen the 1 Attach base upright to the motor mounting base as bolts on the ring and shift the ring until clearance is shown in the exploded view Hand tighten 4 1 4 20 obtained If still rubbing loosen the set screw on x 1 2 bolts washers and nuts through slotted the wheel and shift the wheel rearward to obtain holes in base upright Place motor on motor base clearance Retighten the set screw and align the center hole of the base upright with the motor shaft Secure the four 1 4 20 bolts Operation els 46329 4C330 have a welded motor base 1 Before connecting the motor to the electric supply assembly dows the electrical characteristics as indicated on the motor 2 Bolt the housing to the base upright in the desired phase ameprate to insure proper voltage and discharge position using 10 x 3 8 or 5 16 18 x _ 3 4 self tapping bolts Blower is clockwise rotation E Refer to exploded view showing clockwise bottom CAUTION HOUZONIAL SCR ARIE A ground wire must run from the blower motor hous
92. r on the conduit box Be sure the following guidelines are met 1 DC power is within 5 of rated voltage not to exceed 600VDC See motor name plate for ratings OR 2 DC field power is within 1 of rated voltage Terminal connections should be made as specified See the connection diagrams located in Section 4 of this manual Tables 2 1 and 2 2 show the NEMA standard lead markings and the Accessory Markings Table 2 1 NEMA Standard Lead Markings LeadMarkig Moo I Armature A1 A2 FT F3 F4 et 51 59 PT 2 HT Ha H3 HA eto Resistance Temperature Detector RTD Table 2 2 Accessory Markings DC Tachometers XC Red 1 Black 2 G NOS Pancake Red Bek AC Tachometers 45 90V Output o 45V Red 3V Bak _ Brake Coil Leads B2 BI 2 2 Installation amp Operation Space Heater Brake H1 H2 H3 H4 e TT Brake Interlock Switch BS1 BS2 BS3 et 1 44 MN605 Figure 2 1 Encoder Connections Color Codes for Optional Baldor Encoder Cable Electrically Isolated B Encoder B 5V COMMON Standard Receptacle MS3112W12 10P Standard Plug MS3116J12 10S Thermostats The thermostat is a pilot circuit device used in a protective relay circuit The thermostat ratings are given in Table 2 3 Table 2 3 Thermostat Ratings Maximum Current Ratings for Thermostats Normally Open or Closed Contacts Voltage 125VAC 250VAC 24VDC Continuous Current
93. r storage Stainless Hardware Stainless steel hardware is available Standard hardware is corrosion resistant zinc plated steel 59 MN605 Maintenance amp Troubleshooting 3 11 Reflash Instructions F 1 Tachometers DC AC and digital outputs are available These can be mounted to our motors or shipped separately Tachs help the SCR control achieve more precise speed regulation than by armature feedback alone Transparent Brush Inspection For easy brush inspection and commutation monitoring without disassembly of the motor Winding RTD RTD Resistance Temperature Detector devices are used to measure or monitor the temperature of the motor winding during operation Winding Thermocouples Used to measure or monitor winding temperatures Winding Thermostat Temperature device that activates when winding temperatures are excessive Used with an external circuit to warn of excessive winding temperature or to shut down a motor Instructions to reflash the residual magnetism for Lifting Magnet Generators only These generators are self exciting If voltage will not build up it is possible the residual magnetism is insufficient to initiate excitation This procedure is to restore sufficient resid ESH ARM ual magnetism to self excite Note Loss of residual magnetism can be caused by misconnection reversing the connections of F1 and F4 1 Disconnect F1 and F4 All other leads may remain connected 2 Connect 24 t
94. rade lubricants on all necessary parts Reducers and gear motors Food grade oil Flange bearings Food grade grease Note A small amount of grease at frequent intervals is preferable to large amounts at infrequent intervals Matthiesen stocks the following food grade Lubriplate products Matthiesen Stock PT560 FMO 900 AW gear oil RS035 FGL 1 grease cartridge RS036 FMO 350 spray Every 500 hours of operation 1 Grease the top and bottom 1 12 upper and lower main bearings call out 2 and 3 Quarterly 1 Lubricate the end of the blower motor shaft bearings call out 5 with light machine oil Monthly 1 Grease the upper and lower 1 pillow block bearings the Sure Fall Assembly call out 1 2 Lubricate the end of the main motor shaft bearings call out 4 3 Lubricate the end of the Conveyor motor shaft bearings call out 6 4 Grease the four 34 flanged bracket bearings on the Conveyor Assembly call out 7 5 Lubricate the two Magic Finger Assembly shaft bushings call out 8 6 Lubricate the two Ice Chute door shaft bushings call out 9 7 Lubricate the three cam follower bearings call out 10 8 Grease the four caster bearings call out 11 and lubricate the axles with light machine oil 9 Lubricate the flywheel shaft and bushing call out 13 10 Lubricate the two flywheel drive shaft ball joints call out 14 11 Lubricate the three roller chains on the Magic Finger call out 15 12 Remove and
95. s oil grease hot surfaces or chemicals Do not kink the power cable Make certain that the power source conforms to the requirements of Printed in U S A 02263 1102 254 8 your equipment 9 Keep cleaning rags and other flammable waste materials in a tightly closed metal container and dispose of in the proper fashion 10 Clean electrical or electronic equipment with approved cleaning agent such as dry cleaning solvent 11 Be sure the output shaft key is fully captive or is removed before running the reducer Do not install A CAUTION an automatic reset motor starting device in applications where unexpected starting could harm personnel or equipment Dayton Operating Instructions and Parts Manual Dayton Speed Reducers 22306F thru 22310 Specifications and Performance 1725 RPM Input 1160 RPM Input 875 RPM Input Output Output Output Output Torque Output Torque Max Output Torque Max Ratio RPM In Lb Input HP RPM In Lb Input HP RPM In Lb Input HP 2Z306F 58 1 30 285 1 3 20 416 1 3 15 495 1 3 22307F 39 1 45 337 1 2 30 530 1 2 22 451 1 3 22308F 26 1 67 385 3 4 45 392 1 2 34 498 1 2 22309F 18 1 96 360 1 64 409 3 4 49 342 1 2 22310F 11 1 157 302 1 105 403 1 79 385 3 4 Check the oil motor shaft as best possible A CAUTION level see shimming if necessary Minor shaft Lubrication section Depending misalig
96. s and or light streaking condition as the metal abrasive brush grade The more common spring pressure are most common causes transferred becomes work hardened and cause is poor electrical contact resulting in Contamination can also be a contributing machines into the commutator surface arcing and the electrical machining of the factor With increased loads and increased spring commutator surface Increased spring pressure this condition can be avoided pressure reduces this electrical wear Copper Drag Develops as the commutator Bar Edge Burning Results from poor Slot Bar Marking Results from a fault in surface becomes overheated and commutation Check that brush grade has the armature windings The pattern relates softened Vibration or an abrasive grade adequate voltage drop that the brushes to the number of conductors per slot causes the copper to be pulled across the are properly set on neutral and that the slots Increased spring pressure will interpole strength is correct reduce commutator temperature This chart courtesy of Helwig Carbon Products Inc Milwaukee WI 54 3 6 Maintenance amp Troubleshooting MN605 Commutator Rapid Commutator Wear 605 After several hours of operation the commutator surface under the brush should take on a darker bronze color This is due to self generated film caused by normal commutation This coloration should be even without blotches or black areas A shiny copper color or b
97. sary Replace gear and if possible avoid shock load caused by shock load Excessive noise 1 Bearings worn 2 Belt too tight 3 Overhung Load exceeds rating and causes bearing wear 4 Cover loose due to vibration and causing excess bearing free play 1 Replace 2 Adjust tension 3 Correct load and or replace bearing Correctly tighten cover screws to 10 ft lbs torque 2Z306F thru 22310 Dayton Operating Instructions and Parts Manual For Repair Parts call 1 800 323 0620 24 hours a day 365 days a year Please provide the following information Model number Serial number if any Part description and number as shown in parts list Address parts correspondence to Grainger Parts P O Box 3074 1657 Shermer Road Northbrook IL 60065 3074 U S A Figure 5 Repair Parts Illustration 23 Dayton Operating Instructions and Parts Manual Repair Parts List Reference Number 1 2 3 4 5t 10 11 12 13 14 15t Description Gear housing Vent plug Pipe plugs Input ball bearing back Input Shaft XG20 7 11 Ratio 11 1 XG20 7 18 Ratio 18 1 XG20 7 26 Ratio 26 1 XG20 7 39 Ratio 39 1 XG20 7 58 Ratio 58 1 Input ball bearing front Input gasket Input bearing retainer Oil seal input Hex head capscrew Output bearing cup Output bearing cone Output shaft Key worm gear Worm Gear XG20 2 11 Ratio 11 1 XG20 2 18 Ratio 18 1 XG20 2 26 Ratio 26 1 XG20 2 39 Ra
98. sion or limitation of incidental or consequential damages so the above exclusion may not apply to you Any implied warranty given by laws shall be limited to the duration of the warranty period hereunder Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Baldor Authorized Service Centers when convinced to their satisfaction that a Baldor motor developed defects in material or workmanship within the warranty period are authorized to proceed with the required repairs to fulfill Baldor s warranty when the cost of such repairs to be paid by Baldor does not exceed Baldor s warranty repair allowance Baldor will not pay overtime premium repair charges without prior written authorization The cost of warranty repairs made by centers other than Baldor Authorized Service Centers WILL NOT be paid unless first authorized in writing by Baldor Claims by a purchaser that a motor is defective even when a failure results within one hour after being placed into service are not always justified Therefore Baldor Authorized Service Centers must determine from the condition of the motor as delivered to the center whether or not the motor is defective If in the opinion of a Baldor Authorized Service Center a motor did not fail as a result of defects in material or workmanship the center is to proceed with repairs only if the purchaser agrees to pay for such repairs If the decision is in dis
99. t Belt tension should be sufficient to prevent belt slippage at rated speed and load However belt slippage may occur during starting Do not over tension belts 43 Installation amp Operation 2 1 Doweling amp Bolting Power Connection Conduit Box Power Motor Connections After proper alignment is verified dowel pins should be inserted through the motor feet into the foundation This will maintain the correct motor position should motor removal be required Baldor motors are designed for doweling 1 Drill dowel holes in diagonally opposite motor feet in the locations provided 2 corresponding holes in the foundation 3 Heam all holes 4 Install proper fitting dowels 5 Mounting bolts must be carefully tightened to prevent changes in alignment Use a flat washer and lock washer under each nut or bolt head to hold the motor feet secure Flanged nuts or bolts may be used as an alternative to washers Motor and control wiring overload protection disconnects accessories and grounding should conform to the National Electrical Code and local codes and practices Ground the motor by attaching a strap from an established ground point to the grounding bolt provided inside the conduit box For ease of making connections an oversize conduit box is provided The box can be rotated 360 in 90 increments Connect the motor leads as shown on the connection diagram located on the name plate or inside the cove
100. t guarantee compliance and cannot be responsible for how the product is installed or used Before purchase and use of a product review the product applications and all applicable national and local codes and regulations and be sure that the product installation and use will comply with them Certain aspects of disclaimers are not applicable to consumer products e g a some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you b also some jurisdictions do not allow a limitation on how long an implied warranty lasts consequently the above limitation may not apply to you and c by law during the period of this Limited Warranty any implied warranties of implied merchantability or fitness for a particular purpose applicable to consumer products purchased by consumers may not be excluded or otherwise disclaimed PROMPT DISPOSITION Dayton will make a good faith effort for prompt correction or other adjustment with respect to any product which proves to be defective within limited warranty For any product believed to be defective within limited warranty first write or call dealer from whom the product was purchased Dealer will give additional directions If unable to resolve satisfactorily write to Dayton at address below giving dealer s name address date and number of dealer s invoice and describing the nature of the defect Title and risk
101. table levels 4 Run about 1 hour with driven equipment unloaded 5 After completing these steps the motor can now be loaded 6 Do not exceed the value of armature nameplate amperes under steady continuous loads 47 605 Installation amp Operation 2 5 48 2 6 Installation amp Operation MN605 Section 3 Maintenance amp Troubleshooting General Inspection Inspect the motor at regular intervals approximately every 500 hours of operation or every 3 months whichever occurs first Keep the motor clean and the ventilation openings clear The following steps should be performed at each inspection 1 Check that the motor is clean Check that the interior and exterior of the motor is free of dirt oil grease water etc Oily vapor paper pulp textile lint etc can accumulate and block motor ventilation If the motor is not properly ventilated overheating can occur and cause early motor failure Use a Megger periodically to ensure that the integrity of the winding insulation has been maintained Record the Megger readings Immediately investigate any significant drop in insulation resistance Check all electrical connectors to be sure that they are tight Check for too much vibration or looseness It may be caused by improper alignment an unbalanced coupling sheave damaged motor bearings or loose mounting bolts Excessive vibration will damage the motor bearings brushes and commutator Listen for unusual
102. terials under normal use for one year after dale of purchase Any part which is determined by Dayton fo be defective in material or work manship and returned lo an authorized service location as Dayton designates shipping costs prepaid will be as the exclusive remedy repaired or replaced Dayton 5 oplion For warranty clam procedures see PROMPT DISPOSITION below This limited warranty gives purchasers specilied legal rights which vary from state to state LIMITATION OF LIABILITY To extent allowable under applicable law Dayton 5 liability for consequential and incidental damages is expressly disclaimed Dayton s liability in all events 15 fied and shall nor exceed purchase price paid WARRANTY DISZLAIMER Dayton has made a diligent effort to illustrate and describe the products in this lirerature accurately however such illustrations and descriptions are for the sole purpose of identilication and do not express or imply a warranty thal the products are merchantable or l for a particular purpose or that he products will necessarily conform to the illus trabons or descriptions Except as provided below no warranty or affirmation of fact expressed or implied other than as stated n LIMITED WARRANTY above is made or authorized by Dayton PRODUCT SUITABILITY Many states and localities have codes and regulations governing sales construction installation and or use of products for certam purposes which may vary from th
103. th the driven equipment such as pump compressor etc it may not be possible to lift the motor alone For this case the assembly should be lifted by a sling around the mounting base The entire assembly can be lifted for installation Do not lift using the motor lugs or eye bolts provided If the load is unbalanced as with couplings or additional attachments additional slings or other means must be used to prevent tipping In any event the load must be secure before lifting Lifting Magnet Generators Treat Baldor lifting magnet generators like motors during installation or maintenance Generally they have standard compound self excited fields Standard magnetism is for counter clockwise rotation facing the drive end of the motor To reverse operate clockwise refer to the connection diagrams in Section 4 of this manual 1 4 General Information 42 MN605 Section 2 Installation amp Operation Overview Location Mounting Alignment 605 Installation should conform to the National Electrical Code as well as local codes and practices When other devices are coupled to the motor shaft be sure to install protective devices to prevent future accidents Some protective devices include coupling belt guard chain guard shaft covers etc These protect against accidental contact with moving parts Machinery that is accessible to personnel should provide further protection in the form of guard rails screening warning si
104. tio 39 1 XG20 2 58 Ratio 58 1 Not shown 5 amp 15 are furnished as a worm amp gear kit Model 2Z306F 22307 27308 2Z309F 22310 223 10F 22309 22308 22307 22306 Part XG20 1 XVP 4 18M 5 4 XBB 12 32 10M See Kit 84261 84262 84263 84264 84265 XBB 20 47 14M XG20 45 XG20 19 XOS 12 22 4 XL420 12 L44610 L44643 XG20 3A XK4 4 23 5 See Kit 84261 84262 84263 84264 84265 Ul Reference Number 16 17 18 19 20 21 22 23 24 25 Description Key projecting output XK3 3 20 5 Output bearing shim Cover gasket Gear housing cover Oil seal output Hex head capscrews Hsg Cover Nameplate tape Nameplate Key projecting input XK3 3 20 5 Label oil Anti seize compound Cover clear 2D Label 2D Label Blank Part No Kit 19282 XG20 39 XG20 45A XG20 16 5 13 28 4 XL420 12 XNP TAPE 2 XNP 335 Kit 19282 XLAB 49 XLT 1 XLAB 2D Cover XLAB 2D Blank 2Z306F thru 22310 Dayton Operating Instructions and Parts Manual 2Z306F thru 22310 Dayton Speed Reducers LIMITED WARRANTY DAYTON ONE YEAR LIMITED WARRANTY Dayton Speed Reducers Models covered in this manual are warranted by Dayton Electric Mfg Co Dayton to the original user against defects in workmanship or materials under normal use for one year after date of purchase Any part which Is determined by Dayton to be defective in material or workmanship
105. tter or bouncing can be caused by vibration from an external source This may be a bad gearbox coupling or condition or insecure mounting of the motor Stronger carbon grades are available that provide more capacity for the brush to resist vibration It is always best to fix the cause of the problem Excessive sparking of brushes may be due to electrical causes such as an overload ora very unstable DC power supply Mechanical causes include a flat spot on the commutator or external vibration Changing to a better brush grade or a split brush design may be required 52 3 4 Maintenance amp Troubleshooting MN605 Carbon Brushes For Special Operating Conditions Authorized Service Humidity And Brush Wear 605 sometimes there problems if motor operation requires a different design or grade of carbon brush than what was installed when the motor was built These special operating conditions include long periods of operation with loads that are significantly greater or less than rated load capacity Also operation in in the presence of certain chemicals or extreme temperature and humidity can degrade brush performance Generally poor brush life or commutator wear can occur if one or more of the above conditions exist The brush used doesn t match the operating conditions Baldor offers optional brush grades for the above conditions and has replacement brushes available to retrofit motors Contact your local Baldor District
106. tthiesen B0000 B0000 44 1 Extension Spring B0000 MFBAGR182 47 3 Cam Follower B0000 MFBAGRO16 B0000 VB027 0041 927 6 1 TopProximity Switch Bo PT928 0042 655 0000 MFBAGROSI 0043 B0043 052 B0043 052 0043 052 0044 VB482 6 1 Metering Door Axle on Ice Air Chute 7 0047 8 B0047 052 8 2 CotterPinsIce AirChute 7 007 9 1 Extension Spring for Ice Air Chute 7 7 0047 SPR101 0050 059 0050 MFBELTOIS 0050 0053 0053 0058 MFBAGR188 65 0161 OLZ 940 61282 XL otuojuy ues PEOY SUM 996 LNAWdINOA N3S3alH LLVIN GE98 7Z9 008 271101 5 gt 3 zi 0 25 3 D 2 3 OLZ XV3d 4 N3S3IHLIVW 30 IN3SNOO JHL INOHUM SIHL 355 ITOUMV ANV 30 N3DVL 38 YON OL 38 AVN LI 9NINN3ONOO NOLLVARIOANI ANV LI 30 1 ANV YON SNIMVHO SIHL LSSNDSY asa 8 0000 9 CIH9IHI I SANNOd 3 Nonio 3WVN 2530 SIENNN 2 SALON o gt 2 gt 2 2 e gt gt 7 NASAIHLLVIN 31003H9S 3ONVN3LNIVW ATEWASS
107. u ensure that all grounding instructions have been followed Electrical shock can cause serious or fatal injury National Electrical Code and Local codes must be carefully followed Avoid extended exposure to machinery with high noise levels Be sure to wear ear protective devices to reduce harmful effects to your hearing This equipment may be connected to other machinery that has rotating parts or parts that are driven by this equipment Improper use can cause serious or fatal injury Only qualified personnel should attempt to install operate or maintain this equipment Do not by pass or disable protective devices or safety guards Safety features are designed to prevent damage to personnel or equipment These devices can only provide protection if they remain operative Avoid the use of automatic reset devices if the automatic restarting of equipment can be hazardous to personnel or equipment Be sure the load is properly coupled to the motor shaft before applying power The shaft key must be fully captive by the load device Improper coupling can cause harm to personnel or equipment if the load decouples from the shaft during operation Use proper care and procedures that are safe during handling lifting installing operating and maintaining operations Improper methods may cause muscle strain or other harm Before performing any motor maintenance procedure be sure that the equipment connected to the motor shaft cannot cause shaft
108. ula tions to prevent contact with rotating blower wheel 14 KEEP HANDS AWAY FROM INLET WHILE BLOWER IS IN OPERATION Clockwise Counter Clockwise Bottom Horizontal Bottom Horizontal Clockwise Top Horizontal Countar Clockwise Top Horizontal Clockwise Down Blast Counter Clockwise Counter Clockwise Up Blast Down Blast Clockwise Up Blast Counter Clockwise Clockwise Counter Clockwise Top Angular Down Top Angular 2own Bottom Angular Up Bottom Angular Up Counter Clockwise Clockwise Cloc Counter Clockwise Top Angular Up Top Angular Up Bottom Angular Bottom Angular Down Down Figure 2 FORM 552052 MODELS 2 940 2C820 4C108 4 329 AND 4 330 Specifications HIGH PRESSURE BLOWER DIMENSIONS MODEL Wt Figure 3 B MOTOR FRAME VOLTS TYPE Also available in 208 230 460 TEE 3 Phase Based on standard test codes of AMCA Air Moving and Conditioning Association a CAUTION Must not be used where static pressure is less than shown in table Severe motor overload will result Motor overload protection ovy matched to motor full load current is highly recommended 3 8 DIA LIMITED WARRANTY DAY TON ONE YEAR LIMITED WARRANTY High pressure direct drive blowers Models 20940 20820 40108 40329 4 4C330 are warranted by Dayton Electric Mfg Co Dayton to the user against defects in workmanship or ma
109. utator The armature must be removed from the motor and the commutator machined by a qualified repair shop Light electrical loads and contamination are the usual causes of rapid commutator wear Light loading may require the removal of some brushes on motors with multiple brushes per pole Sometimes a low current density brush grade is used There are also brushes that have a mild polishing action These prevent certain chemicals especially chlorine and silicone from attacking the commutator Brushes are available for use in plastic extruder applications where PVC is present Usually you do not have to change the design or grade of the brushes on new motors unless special operating conditions exist Do not change brush grades or the number of brushes per pole Doing so may void the warranty and make the motor unsafe Contact your local Baldor district office or an authorized Baldor service center for technical assistance 99 Maintenance amp Troubleshooting 3 7 Turning The Commutator Commutator Undercutting Blowers amp Filters Troubleshooting Armature Overheating After commutator turning check its run out with the bearings on V blocks For all commutators maximum run out is 002 New and minimum commutator diameters are listed as follows Commutator Brush Track Diameters New Motor Commutator Minimum Diameter after Diameter inches Refinishing inches 4 500 5 000 6 500 6 20 39 7 500 49 8 250
110. wist lock receptacles on the Magic Finger Bagger pendant station The automatic manual switch on the Control Enclosure is in the MAN position if one single cycle per push of the START button is desired and in the AUTO position for continuous operation Note If the ice in the Hopper is not above the level of the lower sensor it will not allow machine operation in the AUTO mode All of the mechanical adjustments are correct and that all screws and setscrews are tight On FSV Feed Screw Volumetric if auger does not run check lower chain and sprockets of auger If align is set correctly check top hopper sensor adjustment reset overloads fuses and motor If after going through the troubleshooting procedures and your Magic Finger Bagger is still not operating properly contact your authorized dealer 12 Maintaining the Model 510 Magic Finger Bagger The effort required to maintain the Magic Finger Bagger is far less than the trouble caused by frequent breakdowns premature part wear resulting early replacement and process down time Refer to the Magic Finger Bagger Lubrication Maintenance Schedule drawing 0000 sheet 8 for the bearing bushing and required lubrication or maintenance locations listed below Reducers bearings and chain are lubricated at the factory Because of use in wet conditions they should be inspected and lubricated accordingly Matthiesen recommends the use of food g
111. xas such part or parts found by the manufacturer to be defective Any part or parts of equipment sent to us for adjustment repair or replacement will be shipped with all transportation charges prepaid and will be returned to the customer with all transportation charges collect If owner elects to have any malfunctions repaired without the consent of MATTHIESEN during the Warranty Period MATTHIESEN will exchange only the part or parts found by our factory to be defective with new or factory reconditioned parts No allowance for labor transportation or product loss will be allowed THIS WARRANTY shall not apply to said equipment or any part thereof which has been subject to accident negligence abuse misuse damage by flood fire windstorm or any acts of God THIS WARRANTY shall not be deemed to place any liability on MATTHIESEN for labor time loss and product loss or replacement part purchased by owner without the consent of MATTHIESEN MATTHIESEN shall be obligated hereby to furnish only the replacement part or parts MATTHIESEN disclaims all other warranties expressed or implied including warranties of merchantability and of fitness for a particular purpose Under no circumstances shall MATTHIESEN be liable or responsible for initial or consequential damages caused by any defects in materials workmanship or by failure to adhere to any warranties MATTHIESEN 566 North W W White Road San Antonio Texas 78219 www matthiesenequipm
112. y authorized replacement parts can lead to a voided warranty and or failure in the components resulting in severe injury or death A list of factory suggested spares to have on hand is located in the Maintenance section of this manual Parts can be identified by the number in the circle and the drawing number they are located on Use the drawings supplied in this manual when calling to order replacement parts 13 The use of petroleum based harsh or abrasive cleaners on the clear plastic window in the hopper will dull the surface and make it harder to see through Clean with mild glass cleaner and a soft cloth 9 General Instructions for Model VV510 Magic Finger Bagger PURPOSE This machine has been specifically engineered to briefly store handle and package ice Any other use or misuse can result in severe injury or death Please read and understand all of the information in operation manual prior to setting up adjusting or operating it Failure to follow these instructions can lead to a voided warranty improper or dangerous function and decreased machine life If you have questions need installation factory trained service replacement parts or additional information contact your authorized dealer or Matthiesen at 1 800 624 8635 MANUAL Save these instructions They contain installation safety maintenance service factory authorized parts and operation information This manual should be left with the machine by the i
113. y 3 filled Add grease until cavity is approximately 3 filled Clean bearing cavity and bearing Repack with correct grease until cavity is approximately 3 filled Misalignment Check and align motor and driven equipment Rubbing between rotating parts and Isolate and eliminate cause of rubbing stationary parts Armature out of balance Have armature balance checked are repaired at your Baldor Service Center Resonance Tune system or contact your Baldor Service Center for Noise Foreign material in air gap or Remove armature and foreign material Reinstall ventilation openings armature Check insulation integrity Clean ventilation Openings Vibration Growling or whining Bad bearing Replace bearing Clean all grease from cavity and new bearing Repack with correct grease until cavity is approximately 3 filled 58 3 10 Maintenance amp Troubleshooting MN605 Accessories The following list shows some accessories available through Baldor s Mod Express or available on custom manufactured motors Contact your Baldor supplier for information on each additional accessory or those listed below Bearing RTD RTD Resistance Temperature Detector devices are used to measure or monitor the temperature of the motor bearing during operation Bearing Thermocouples Used to measure or monitor bearing temperatures Bearing Thermostat Temperature device that activates when bearing temperatures are exc

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