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HILV(S)(F) - Smedegaard

1. SMEDEGARD Pumping Technology 30 4 Exploded view HILV S F 65 108 04 230 01 VF 24 32 230 02 VF 45 PES o SE SS SS SS pe 433 412 06 411 01 s H m m N 7 oN M ome o RD oO o N N o wo fox e LL Y A X 5 s me T ee lI OHE GO e 1 co i I en o o N o ne Y N oo A E a E gt 2 o o o o p La an a o o ST O o o o o e ca e amy es TN Oo o f o N wo SS O o N o Ter et a XA x SMEDEGARD Pumping Technology 31 Bill of materials 31 1 References in bill of materials B Number of stages with bearing see chapt
2. SMEDEGARD Pumping Technology SECTION A A 903 02 412 04 890 29 2 Sectional drawing HILV S F 32 with cartridge seal 220401 914 01 862 260 200 904 901 05 dT 412 06 3929 01 433 412 05 412 0 209 02 JO 171 03 80 92000 71 0 229405 230 71 02 12 920 08 901 04 AE 1 68 901 01 903 01 411 0 RO 920 03 294 01 341 160 Spare 909 01 10 6 905 JAI 108 04 412 03 225 04 J30 920 02 210 SMEDEGARD Pumping Technology 0 903 02 SECTION A A 412 04 890 85 86 29 3 Sectional drawing HILV S F 45 920 01 914 01
3. 230 180 F AHH H DN 100 DN 100 gt T 40 PN f 6 R TT pi I 193 Ay DI4 ora 220 220 260 260 365 HILV S F 65 HILV S F 65 50 Hz General O AN e 65 10 194 886 78 65 20 1008 675 97 65 30 E 55 40 173 55 50 E 55 60 E 65 70 dE 65 80 252 55 30 255 1 Diameter adapter flange 5 5 7 5 kW 300 mm 11 22 kW 350 mm 30 37 kW 400 mm Net weight P kW kg s SMEDEGAARD Pumping Technology 3 6 Hydraulic performance HILV S F 65 50 Hz 2900 1 min 0 100 US gpm 200 300 0 100 IM gpm 200 300 170 160 65 90 30 kW 500 140 65 80 22 kW 65 70 18 5 kW 120 400 65 60 15 kW Pump 100 Pressure 65 50 15 kW 300 80 65 40 11 kW 60 200 65 30 11 kW ft 2 65 20 5 5 kW m 100 20 65 10 3 kW 0 0 0 10 m h 20 30 40 50 60 70 80 Fo A A A A A A 1 0 5 I s 10 15 20 8 20 NPSH a ft 0 0 80 Pump Efficiency o 0 2 8 3 5 kW hp 3 0 2 0 10 mi h 20 30 40 50 60 70 80 99000102 F 0 Flow SMEDEGARD L Pumping Tech
4. A A A A O 2 gt o o o o 30 3 Exploded view HILV S F 32 45 with cartridge seal o o m N M X M 5 1 po L X Las L gt gt alo SIS A m ms M a m m gt M NA X NA NA N Ns XA X res ane X M X M lt m m gt N z O y o Sn o N o oo N v oO N A 3 E B r o gt a SS id det Z t T t dl 1 as h a T a T a a n n Er al i a k ES ED E A E n SA o B X o co M o o TO A RA S S E O SO o O O E o o Crue aeee q2 NS E Ee CZ _ _ w 7 Y S Re C L a o A A Y lt z co SA O oi Cepa Y 47
5. Ly H 50 ol Motor flange B14 rating 0 37kW to 4kW SMEDEGARD Pumping Technology 7 2 2 Motor flanges 5 5kW to 7 5kW To mount the motor flange support to the motor flange proceed as following 1 Remove the bolts from the side of the motor flange to which the support 1s to be mounted 2 Position the motor flange support to the motor flange Make sure that the slots for mounting the motor flange support to the floor are placed in the direction of the pump 3 Put the original bolts back in place and fasten the bolts with the required torque Motor flange BS rating 5 5kW to 7 5kW 7 3 Mounting of pump bracket support The pump bracket support can be mounted to the pump foot using the bolts was
6. 930 80 Eee 04 Vaip 05 901 04 914 02 68 90 0 JUS 0 411 0 412 02 34 160 920 03 294 U 10 6 920 02 aro SECTION A A 101 903202 412 04 890 905 SMEDEGARD Pumping Technology 88 29 5 Sectional drawing HILV S F 65 920 01 80 22 914 0 862 360 300 904 901 05 47 412 06 222501 433 920 05 901 04 914 02 68l 901 01 903 01 411 0 412 02 MZ 412 00 920 03 994 01 341 160 236 909 02 22 05 309 01 230 24209 210 229 2204 0 323 07 171 01 309 03 10 6
7. 905 290 525 04 930 920 02 SMEDEGARD Pumping Technology 101 2002 412 04 SECTION A A 890 30 Exploded views 30 1 Exploded view motor EC O di D E nn PD A Hm Ss K y Oo o 6 m 0 N F J S S sis 5 8 h N Hoi a f f 2 8 TA x ASA A 1 2 e An N O LZ MZ 00 O 89 SMEDEGAARD Pumping Technology 90 30 2 Exploded view HILV S F 32 45 o o o N o a gt o wo 230 02 VF 45 NA o o e NCO oO o oN ooo a 2 SMEDEGARD Pumping Technology 932 SON Sm o or nn O N N N o co oo GO m o o mn mm OA Y N um o 3 o wer a had 433 411 01 412 01 412 01 433
8. l gt Ab A VA L WARNING Correct seal tension max 1 mm lower than the maximum upwards position 10 Position the pump assembly 1 mm lower than the maximum upwards position as mentioned earlier 11 Fully tighten the couplings at the given torque see Torgues in the annexes Make sure that the gaps between the couplings are equally divided on both sides see drawing 12 Install the coupling guards 681 with the socket head cap screws 914 05 to the motor stool 341 13 Electrically connect the motor SMEDEGAARD Pumping Technology 50 17 3 Electrical WARNING ATTENTION Only authorised personnel are allowed IS After connecting the motor according to make electrical connections to the to the diagram always check the motor This should be accordance rotation direction with the local regulations Electrical connections e Make sure that the motor specifications correspond with the power supply to which the pump motor is connected Consult Electrical diagrams in the annexes fo
9. 433 with water or a soap solution and put it bottom end into the bottom stage casing in the motor stool 341 bottom disc 108 04 550 already assembled 5 Slide the cover 160 into the motor stool into the pump casing 101 341 5 Wet the top end of the shaft 210 with water or a soap solution 6 Slide the rotating part of the mechanical seal 433 on the shaft 210 E 433 25 3 6 Assembling the motor stool all HILV S C F mechanical cartridge seal 1 Slide the O ring 412 02 on the cover 160 2 Place the screwed plug 903 01 and the joint ring 411 01 in the cover 160 3 Slide the cover 160 into the motor stool 341 932 929 05 210 7 Check 1f the rotating part of mechanical seal 433 can slide freely over the shaft 210 8 Slide the prepared motor stool 341 carefully over the pump shroud 10 6 and the upper diffuser 108 05 108 06 171 03 The screwed plug 903 01 should be on the same side as the screwed plug 903 02 and the name plate if available on support plate 9 Fasten the washers 554 01 and nuts 920 03 manually on the tie bolts 905 10 Tighten the nuts 920 03 crosswise and 25 3 7 Finishing the pump equally The maximum torque is mentioned assembly all HILV S in 32 1 Torques all pump types 204 Make sure that the motor stool 341 is horizontal C F with standard 11 Lift the shaft 210 manually Axial clearan
10. 862 260 433 412 0 JUD U 320 06 932 71 03 229409 230 02 11 0 SE IE 230 01 11 02 2240 909 01 529 108 04 412 03 923 04 930 800 914 02 68 901 01 903 01 411 0 412 02 920 03 994 01 34 160 10 6 920 02 210 905 SMEDEGARD Pumping Technology SECTION A A VER 412 04 890 29 4 Sectional drawing HILV S F 45 with cartridge seal 920 01 914 01 on Cn Co HD D DO QO Po o Oo LES 90 UD mM J 412 06 TARN 433 412 05 412 01 209 02 Rr Babel 525 05 230 02 171 0 525 03 230 171 02 22050 909 01 sE 108 04 412 03 323 04
11. e When the categories of the motor and the pump are different use the lower category e For category 2 make sure that the pump is protected against damage from outside e Check that the motor cable is suitable for the current drawn by the motor See motor type plate e Check that the pump is fully filled with the liquid de aerated Do not run the pump dry e Check the rotational direction of the motor The motor has to run clockwise seen from the non driven side This direction is indicated with an arrow on the pump top bracket e Make sure that the liquid temperature never exceeds the temperature mentioned in the explosion safety code T3 or T4 See table 6 Explosion safety 141 To avoid overheating of the pump to ensure a minimum flow in the pump according with the description in chapter 1 5 Working range 11 The pumps has to be de aerated again when the pump is taken out of operation some air is gathered in the pump e Make sure that the pump and the motor shaft are running smoothly and without excessive noise e g no parts are running against each other e Make sure that the pump is connected to ground SMEDEGARD Pumping Technology Table 7 ATEX Categories Category Zone Pumps Motors M o rm none 2 none none 1 G none none none none 2 1 HILV S 2G Eexe T3 HILVCF 2GEexdT4 none none G 2 HILV S 2G Eex e T3 HILVCF 2G Eex d T4 44 16 Transport 16 1 Transport 1
12. In this manual and in all accompanying documentation the following icons and symbols are used WARNING Danger of electric Voltage Safety sign according to IEC 417 5036 WARNING Operations or procedures if carried out without caution may cause personal injury or damage to the product General hazard sign according to ISO 7000 0434 SMEDEGARD Pumping Technology ATTENTION Is used to introduce safety instructions Is whose non observance may lead to damage to the product and its functions ENVIRONMENTAL INSTRUCTION Remarks with environment respect to the 35 36 11 Identification service and technical support 11 1 Obtaining data and information The name plate indicates the type series size main operating data and identification number Please quote this information first two lines in all queries repeat orders and particularly when ordering spare parts If you need any additional information or instructions exceeding the scope of this manual or in case of damage please contact Smedegaard Pumps nearest customer service centre C SMEDEGARD Ra Pumping Technology Pump without motor SMEDEGARD Pumping Technology Pump with motor Q nom Indication Meaning FLV Pump type S ser nr Serial number 19 2004 234567 19 Production week 2004 Production year 234567 Product identification as built file Ca Sic EPDM Ca Rotating part mechanical seal Carbon Sic S
13. Mechanical seal Mechanical Vent and drain plugs AISI 316 HILV Safety vent plug AISI 316 Color finish De staging DIN flanges JIS flanges ASME flanges Motor High efficiency motor Anti condensation heater Multipin Plug Connector Rain cover PTC thermistors Harting stecker Connection box position Increased motor power Enlarged motor lantern Winding configuration Winding Voltage 6 1 Factory options Applicable model Options FHI EPDM o Viton E mn HNBR E425 EPDM EPDM Po ES Ca SiC EPDM T SEPM SiC Ca EPDM HILVS Ca SiC Viton Ca SiC Viton SiC Ca Viton Sic Ca Viton Tuc Ca EPDM HILVCF Tuc Ca EPDM E HES SiC SiC EPDM SiC SiC Viton TuC TuC Viton TuC TuC HNBR PTS ily Net an arain puos bras Vent and arain pugs ASTSTS A Safety vent A AISI 316 Stage aa impeller m aa flange PN 16 Round flange DIN PN 25 HILVF Round flange DIN PN 25 Round flange JIS PN 25 HILVF Round flange DIN PN 25 Round flange ASME B 16 1 cl 250 Eff class 1 IE2 With anti condensation heater 1 230 V Rain cover on fan hood With 3 PTC thermistors Cable connection provided with 10 pole Harting stecker 3 phase 2 pole 2 2 kW 37 kW Eff class 2 3 phase 2 2 kW 37 kW None 3 phase 2 2 kW 37 kW None 3 phase 2 2kW 37 kW None 2 2 kW 37 kW A Oh 3h 6h 2 2 kW 37 kW One step higher motor power 2 2 kW 37 kW Standard motor lantern Motor lantern to fit one step higher motorpower 3 phase 2 2 kW 400 692 V 3 phase 3
14. Replace O ring by an O s SMEDEGAARD Pumping Technology 21 Standard HIL motors 21 1 General The standard HIL motors comply with both the international standards and EU directives regarding safety measures The motors can be specified as e TE FC totally enclosed fan cooled Squirrel cage AC induction motor e Protection IP55 single phase IP54 e Insulation class F Temperature rise class B e Duty class S1 Noise levels conform IEC 60034 9 The motors come in 3 different configurations Mounting in acc with IEC60034 7 and dimensions in acc with IEC 60072 1 V 1 flange With extended shaft All models All models HILVE HILV S and Block pump HILHS From 5 5 kW V18 flange All models HILV S and o 21 2 Specific adaptations Due to the fact that the motors are used in a specific application such as vertical multistage centrifugal pumps and comprise a major part of the pump construction itself a number of specific adaptations are to be taken into consideration e Improved power output e Reinforced bearing e Fixed axial play High temperature grease e Smooth shaft without keyway 21 3 Reinforced bearings Every pump stage impeller and diffuser is in full balance because the pressure above the impeller is the same as beneath however the impeller inlet is disturbing this balance due to lack of pressure The larger the impeller inlet diameter the m
15. Viton Viton EPDM Alkaline bottle rinsing pH Pro Poo HILV 1 9 5 Alkaline metal degreasing Pro HILVS pH 9 5 Alcohol ethanol 60 HIV O Alum SR HILVS Aluminium sulphate 60 ILV 1 Ammonium chloride salmiac Antifreeze glycol base salt free Antifreeze halogen free 4 Pf HD HW Bicarbonate of ammonia Buttermilk Et C Buty alcohol butanol p J60 JHEV HILV Calcium acetate eK mo jo o EI Calcium nitrate non acidic 10 o AO 1 Cirio acia z jo p um Copper sulphate Ema E 9 Crude oil condensate 4 o HIV Crude oil 4 o HIV Diesel oil light extra light Ethanol alcohol Ethylene glycol diethylene gly col salt free Poo amis let A lr SN d Mm 11 X Es HR ST Deionised water demineral HILV he Rs E A e x SMEDEGARD Pumping Technology Substances see special conditions given at the end of the table Tuc ITUC Tuc Ca L 12 E Temp Mechanical seal and elastomer variant ETE aN ee eee BQIEGG BQ1VGG U3U3X4GG U3U3VGG U3BEGG G BVGG serca sera T Viton Viton EPDM ayes ao Gio ache op CS COR CE ED A iii LC A I E soppy amar propane o jun Pop pot ado acid a D LS COR E E Gauer A mw p e E Hagnestam suprato 0 o HIV po les ai oo o o ms E Corno S CA E cating ol Do fo po po o usam Frau oi po aa insesd o e m A O E E o o ms Lubricating o Do po po ms po pot Minera o a Peanut ol a Rapeseed o fo po ey
16. 1 eae 914 02 Hexagon sockethead an ar TE 341 l 471 1 525 07 1 500 1 904 Gsm TB 412 05 1 412 06 1 Hexagon socket head cap screw TI EN 914 03 Hexagon socket head cap screw SMEDEGARD Pumping Technology Motor stool assembly Number ZN 920 01 914 01 862 560 681 901 01 Nu Hexagon socket head cap screw Coupling shell Coupling guard Hexagon head bolt y gt A po n gt Stationary hydraulic parts assembly Number ZN Quantity 903 01 Screwed plug 1 Tn 11202 i 160 i mom O 108 i 509 02 i 509 03 i 509 0 NA 171 02 E mo hsm TE 550 i 41203 N 305 Me BEA 920 03 Nut 4 Sn Weser A Rotating hydraulic parts assembly Number 2N Quantity 210 Shaft 1 133 i E i 52505 i 230 N 5250 B 529 B s2503 Spacersleevelong A 52502 Spacersieeve middle Ta 52504 i 920 02 i s o i Pump casing assembly Number ZN Quantity 890 Baseplate 1 o l 400 Gasket oval round 2 903 02 11204 901 03 E 723 arnas Taa OCS 920 04 Nut 16 554 03 Washer 32 SMEDEGARD Pumping Technology scription Quantity t 4 93 It is Smedegaard s policy to continually improve and develop its product range We reserve the right to change specifications without prior notice Whilst every care has been taken to ensure the data is correct no responsibility can be taken for inaccuracies or misprints Smedegaard Pumps Ltd United Kingdom S M E DEG JARD Tel 44 0 1278 458 686 F
17. Appendix 1 The circlip 932 should be completely covered by the spacer sleeve seal 525 02 If necessary a piece of pipe slightly larger in diameter than the shaft 210 a force can be applied to the spacer Sleeve seal 525 05 Assemble on a bench the sharp innerside of the upper intermediate ring 509 02 to the discharge opening of the diffuser with ceramic bearing 171 02 or 171 01 and push it in one piece over the shaft 210 with discharge opening downwards Slide an impeller 230 on the shaft 210 The inlet of the impeller 230 should be pointed upwards The top stage of the pump is now assembled ATTENTION Depending on the specific pump and the number of stages that need to be assembled the next step will be to assemble either a diffuser with ceramic bearing 171 02 or a diffuser 171 01 Check the bearing position number in chapter 33 Bearing positions 205 and check if this stage will need a bearing Not for HILV S F 65 10 Push the spacer sleeve long 525 03 over the shaft 210 into the impeller 230 with the thin side down When a diffuser with ceramic bearing 171 02 is used the inside of the bearing must be greased with acid free vaseline and a spacer sleeve short 525 01 must be fitted followed by a bearing sleeve 529 When a diffuser without bearing 171 01 is used a spacer sleeve middle 525 02 must be fitted SMEDEGARD Pumping Technology 9
18. Check if the correct value Thermal motor safety switch triggered safety Contact the sup is set Find the correct plier if this problem occurs value lhom on the more often motortype plate The motor is running but The pump shaft has been Contact the supplier The coupling between Tighten the connecting pump and motor shaftis screws to the recom loose mended torque SMEDEGARD Pumping Technology Problem Possible cause cause Possible solution Checkpoints Pump supplies insufficient a and or inlet shut off Open both shut off valves capacity and or pressure valve is closed There is air in the pump Vent the pump the pump The suction pressure is LL D the suction pres Pump rotates in the wrong Change over L1 and L2 of The suction line has not Vent the suction line eaea e rea Air bubble in the suction Install the suction line with line pump end higher than the other end Pump sucks air because Repair the leakage of leakage in the suction line Too little water consump Make sure the consump tion so air bubbles clog up tion increases or use a in the pump smaller pump The diameter of the suc Increase the diameter of Capacity of water meter in Increase the capacity of Foot valve blocked valve blocked Clean the foot vave the foot valve ii A impeller or the diffuser Ce the inside of the O ring between impeller Replace the O rings aeae o eS O ring not resistant to the
19. Transport the pump in the position as indicated on the pallet or packaging 2 Make sure the pump is stable 3 If present observe the instructions on the packaging WARNING A A A A Lift the pump if necessary using a hoist and suitable slings Attach the slings to the transport lugs on the packaging where present WARNING The pump must be lifted according to the current hoist guidelines Only qualified personnel are allowed to lift the pump WARNING Do not lift the pump by using the frequency converter if fitted electrical parts or the motor cover Be sure that the pump is always in balance WARNING All the pumps will turn approximately 2 to 15 degrees Do not remove the lever or protection from the pump before the pump is placed and mounted correctly SMEDEGARD Pumping Technology 16 2 Weight Motor Minimum Minimum Maximum weight with weight with frequency frequency converter converter 22 kg 9 72 38 2 2 81 o m ES a A o 22 ee 75 68 158 75 1485 16 3 Storage Fill the pump with glycol in order to protect it against the risk of frost Storage lambient C Max rel humidity 10 40 80 at 20 C not condensing 16 3 1 Inspection during storage 1 Turn the shaft every three months and just before putting into operation SMEDEGARD Pumping Technology 45 46 17 Installation 17 1 Setting up the pum
20. 1s horizontal Firmly fasten the screwed plug 903 02 in the pump casing 101 Wet the top end of the shaft 210 with water or a soap solution Slide the mechanical seal 433 on the shaft 210 into the motor stool 341 Screw the four hexagon socket head cap screws 914 03 into the motor stool 341 For maximum torque see 32 1 Torques all pump types 204 Lift the shaft 210 manually Axial clearance of the shaft 210 should be approx 5 millimeters If this is not the case check the hydraulic parts assembly for errors 25 4 Motor assembly and adjustment of the pump shaft HILV S After assembling the motor 800 the shaft 210 has to be carefully adjusted because improper adjustment can cause damage to the pump 25 4 1 HILV S F 32 45 65 with standard mechanical seal Remove the coupling guards 681 and the coupling shells 862 Remove all possible paint preservation means and or grease found on the face of the motor stool 341 the shaft 210 the coupling shells 862 and the motor shaft If present remove the key from the motor shaft Loosely fasten the coupling shells 862 with the coupling pin 560 on the shaft 210 Use the hexagon socket head cap screw 914 01 and the nut 920 01 for this purpose When the pump is equipped with a steel coupling never use the same coupling twice but order a new one Place the motor on the motor stool 341 Tighten the lower bolt
21. 50 IM gpm 100 150 250 32 120 22 kW 800 32 110 18 5 kW 200 32 100 18 5 kW 32 90 18 5 kW 600 32 80 15 kW 150 Pump 32 70 15 kW Pressure 32 60 11 kW 400 32 50 11 kW 100 ft 32 40 7 5 kW m 32 30 5 5 kW 200 50 32 20 4kW 32 10 2 2 kW 0 0 0 5 mh 10 15 20 25 30 35 40 TT Tr Tr Toro 1 O O E O E E E Tor O E E O H a 0 2 l s 4 6 8 10 6 5 NPSHp US m 10 2 80 Pump JA Efficiency 0 2 5 kW hp 1 0 5 0 5 m h 10 15 20 25 30 35 40 20000574 F 0 Flow SMEDEGARD 5 Pumping Technology 16 3 3 Dimensions and weights HILV S F 45 50 Hz Model 10 45 10 45 20 1 45 20 45 30 1 45 30 45 40 1 45 40 45 50 1 45 50 45 60 1 45 60 45 70 1 45 70 45 80 1 45 80 45 90 1 45 90 45 100 1 45 100 Z 6318 f a Ls D 19 L J Mel L acd 220 Do 220 269 260 L329 HILV S F 45 enera jas S E Ea a E E e EL 233 TEZ 885 TE S 233 162 883 92 315 206 1182 680 164 Lai 315 206 1230 728 166 315 206 180 poe lee 18 5 315 206 1323 777 198 200 256 350 225 469 874 238 400 290 524 874 311 STA 400 290 TETO 922 314 400 290 E 9 1 316 350
22. Assemble on a bench the sharp innerside of a distance ring to the discharge opening of the diffuser 171 02 or 171 01 and push it in one piece over the shaft 210 with a rotating movement with discharge opening downwards Have the intermediate ring 509 01 connected to the previous diffuser 171 02 or 171 01 the welding seams on the distance rings rotated 90 degrees with respect to each other 10 Place the next impeller 230 on the shaft 210 11 Repeat assembly 5 10 until all impellers 230 are mounted 12 Slide the spacer sleeve end 525 04 and the safety device nord lock 930 on the shaft Make sure you mate the similar sides of the safety device nord lock 930 and the spacer sleeve end 525 04 13 Lock the impellers 230 spacer sleeve short middle long end and bearing sleeve 525 01 525 02 525 03 525 04 and 529 and spacer sleeve seal 525 05 with a new lock nut with non metallic insert 920 02 The maximum torque is mentioned in 32 1 Torques all pump types 204 14 Place the lower distance ring on the last diffuser 25 3 5 Assembling the motor stool all HILV S C F with standard mechanical seal 1 Slide the O ring 412 02 on the cover 160 2 Place the screwed plug 903 01 and the joint ring 411 01 in the cover 160 3 Clean the seal area on the motor stool 341 4 Wet the static part of the mechanical seal 4 Insert the hydraulic parts assembly with the
23. EPDM 18660171 1 O ring EPDM E425 18660175 1 O ring Viton 18660172 1 412 06 O ring EPDM 18660170 1 O ring EPDM E425 18660179 1 O ring Viton 18660178 2 412 01 O ring EPDM 18660200 2 O ring EPDM E425 Rectangular groove 18660201 2 O ring Viton 18660208 SMEDEGARD Pumping Technology Quantity Pos nr Despo LT 433 Mechanical seal 25 mm according to EN 12756 i 18650184 1 Mech bellow seal HILVSF 32 45 65 lt 10 bar Viton 18660185 1 Mech bellow seal HILVF 32 45 65 lt 25 bar EPDM 18660180 1 Mech bellow seal HILVSF 32 45 65 lt 25 bar Viton 18660183 1 Mech bellow seal HILVCF 32 45 65 lt 25 bar EPDM 18661188 B 171 02 Diffuser with ceramic bearing HILVF 32 45 18330260 B Diffuser with ceramic bearing HILVSF 32 45 13330260 B 525 01 Spacer sleeve short HILVF 65 18330379 B male Spacer sleeve short HILVSF 65 13330379 B 18920877 B 525 03 Spacer sleeve long HILVF 65 18330375 Spacer see ong VSR gt gt gt joao i 13330374 1 920 02 Lock nut with non metallic insert A2 V 76052012 1 Lock nut with non metallic insert A4 HILVS 76052013 1 Safety device Nord lock M12 76940112 Table 18 HILV S C F 65 with mechanical cartridge seal Sendo ese ESB LE 1 mo 1806017 1 O ring EPDM E425 18660175 1 O ring Viton 18660172 1 412 06 O ring EPDM 18660170 1 O ring EPDM E425 18660179 1 O ring Viton 18660178 2 412 01 O ring EPDM 18660200 2 O ring EPDM E425 Rect
24. Installation FABS Ria un LLS PUD AA E i RSRS RE RN i i a A ia o o samosas 46 17 2 Mounting a motor pn the PUND os asai RE RE RR siege ER i A NR as 47 I Eis feria or KS T as asi iii i i i a ERR i a S a a a aa NE 50 EA Cons A AES S E E 5I 18 Operation AA E E a PE ONE i a a a A i a i RC 22 SMEDEGARD Pumping Technology 19 Maintenance I9 B Dalies e 10 e e RD RDI ND RD A 53 E for ho ie ania RR A i i i A ai a i a o o Pap E i nk a o NR KK 19 3 Maintaining the pump for an extended period of non operation sss 53 20 Failures A PP E a a T E E a En 54 21 Standard HIL motors ANES MS TUE ias O EOS ia a a E o Mo TI 57 AS a je ACO a R CR RARE RE RIR A a a a i RN o 57 a o A PP A 57 PS B BND ace Rep tell PEAY AR NR PD a i a a a no a m a a a NV E aaa 58 215 Hich Tat Al ST AS RAR ai ii RO i i dano 58 ARS shaft Va out KO VA vira asas as i as ni a dao ai O A a a O ao a ns 58 E o a i i i i i as 59 ES a os a i ie i DA o PPP A 59 21 9 Molor temperature TAMOS ai iii i a i r a i i o DR a a a o 59 ea LO OVATION AS DCCC IPR RN so aaa A a E a RR ER RS E 61 PN MID EEE nn a i a i i a i a ia A na a a ia 62 Ae Ea laso o jo i i i E pr T 63 216 o DE E DI S 6 ai i i a a i p i a i a a E 63 Pa H N ES e OTT DO BIOS ULO RR as ia aa a a A i o a RS a a Sa 64 2112 86 s DORMS iii i e e ii 8 ue i i PE ES O a E E 64 PS o I Elie al SDEC ME AUN OING cae ce tne du aso as aa Ga si aaa A 65 22 Spare parts 22 Dai part RS paisa E or cnc aa a iii a i i sn E NA r i
25. PACO ONS e a i TE PPP E 24 7 Horizontal mounting kit optional El Horizontal mounting Kii asas iais i ii a i i i a i i i i i i i 5 2 Mounting OF motor Nange SUP OLE 5 akiai varai i ias iai iso ii i si i a i i ia a da S 26 gt Mounting of pump bracket SUDOR 27 7 4 De aeration and draining of a horizontally mounted pump sss sss eee eee eee 2 8 Thrust bearing housing optional as a A A 28 5 2 Mounting the thrust bearing housing on the pump sasas ini iki ia i i i i r k ii a i i 28 SMEDEGARD Pumping Technology 9 Medium handled 9 1 IN CM DENN RSRS IE ro ID DD DE RR NES AEDI 32 10 Manual Introduction WOA aaa e Lo gt POR baisias sios paliovos PP a i a o AEE nara a A I a ondas ao pa a Faca Ls 35 102 lecon md 0110 0 o ra 35 11 Identification service and technical support NAO ee All ito A oi seses a a ii i TND RAR a a i I a ER NPR a 36 LIN Sia Ker ee eini OD a i i as a r i o i aa oe 37 12 Warranty S N LST aga RR RR Pp PPP e Pyro R AT 38 13 Safety and environment EEE e ir po ij a a a i eo a i i Ei OO E 39 os e r r r TT as ansadnas 39 155 naley PO VAS LOS sasies sia ai ii E E E i i ii i i EE EEA o E a 39 LSA Oy Pie CAI AA Pe E a o a PEE a pla a oda E o 4 DO Bi ide ss isai i ai i i i A 4 14 Intended use BI TIC BA S PARAR VIR ENE A Pra 41 15 Explosion safety IS BM Doido o si oia A a 42 16 Transport NAAA PR DE a o a i a O d i 44 A a E EE aaa i RN O i o a a a EO 45 is PP p E RR P Pp S RR cues 45 17
26. This current value can also be used to determine the proper electrical equipment such as variable frequency drive main switch wiring diameter etc SMEDEGARD Pumping Technology 38 12 Warranty 12 1 Terms of warranty The warranty period is settled by terms of your contract or at least by the general terms and conditions of sales ATTENTION Modifications or alterations of the product supplied are only permitted after consultation with the manufacturer Original spare iT parts and accessories authorized by the manufacturer ensure safety The use of other parts can invalidate any liability of the manufacturer for consequential damage ATTENTION The warranty relating to the operating reliability and safety of the product supplied is only valid if the Is product is used in accordance with its designated use as described in the following sections of this manual The limits stated in the data sheet must not be exceeded under any circumstances The warranty becomes invalid if one or more of the points below occur The buyer makes modifications himself The buyer carries out repairs himself or has these carried out by a third party The product has been handled or maintained improperly The product has non original Smedegaard spare parts fitted Smedegaard s remedies defects under warranty if the points below are observed e Defects are caused by flaws in the design the materials or the production
27. and with a for motors of 11kW or higher block IS the shaft of the coupling 840 when standard mechanical seal adjustments are made to the coupling This ensures that the shaft of the coupling 840 will not come out of its bearings WARNING Correct seal tension max 1 mm lower than the maximum upper position 7 Position the pump assembly Imm lower A than the maximum upper position as mentioned earlier See fig 1 Fig I 1 Remove the coupling guards 681 and the gt lt coupling shells 862 2 Thoroughly clean the motor stool 341 the a a shaft 210 the coupling shell 862 and the N N shaft of the coupling 840 3 Place the thrust bearing housing 354 on the motor stool 341 4 Loosely fasten the coupling shells 862 with E the coupling pin 560 on the shaft 210 Use LL a the hexagon socket head cap screw 914 01 and the nut 920 01 for this purpose 5 Tighten the lower bolts of the coupling shells 862 so far that the coupling slightly clamps around the shaft of the coupling 840 8 Fu
28. coupling side of the shaft directing downwards A simple aid for this method is a jawbench provided with tension plates For larger series a special mounting plate can be used The shaft coupling side is to be placed in the bush and locked with a pin diameter 5 mm through the coupling hole WARNING Before starting the assembly or N disassembly make sure the correct type of O rings and shroud are present For determination of the correct O ring and shroud to be used for the assembling and disassembling of the HILV S C F V carefully select them using the proceding diagrams l Remove the coupling guards 681 2 Remove motor bolts screws 901 02 914 02 10 and washers 554 02 and lift the motor 800 with a tyre lever placed under the coupling shells 862 to loosen it from the motor stool 341 Remove hexagon socket head cap screws 914 01 and nuts 920 01 from the coupling shells 862 and take the coupling shells 862 and the pin 560 from the shaft 210 Remove the motor 800 from the motor stool 341 Only for V S F 32 45 65 with cartridge seal thoroughly clean the top end of the shaft 210 loosen the three grub screws 904 partly and remove the four hexagon socket head cap screws 914 03 place a screwdriver between the seal cover 471 and the motor stool 341 and lift the cartridge seal from the shaft 210 Loosen the 4 nuts 920 03 fitted on the tie bolts 905 crosswise and equal
29. motor is not loaded to full capacity its temperature rise will be lower This automatically makes the total temperature lower and extends motor life Also if the motor is operated in a lower than 40 C ambient temperature motor life will be extended The same ten degree rule also applies to motors operating at above rated temperature In this case insulation life is halved for each 10 C of over temperature 21 9 5 Insulation life Insulation life 1s affected by many factors aside from temperature Moisture chemicals oil vibration fungus growth abrasive particles and mechanical abrasion created by frequent starts all work to shorten insulation life On some applications if the operating environment and motor load conditions can be properly defined suitable means of winding protection can be provided to obtain reasonable motor life in spite of external disturbing factors 21 10 Rotational speed The motors are normally mentioned as 2850 rpm and at 60Hz 3420 rpm this value is used as specific value for resp 2 pole and 4 pole motors Depending on the quality and power stage of the motor the actual nominal motor speed varies from 2750 up to 2950 rpm The published pump curves don t show the pump running at the nominal specific speed of the motor which is 2850 rpm at 60Hz 3420 rpm but rather at the rated speed of the installed HIL motor which can in fact be much higher ATTENTION Single phase motors do not
30. parts Mounting plate Davel pin 5 X 70mm Torque wrench Torque wrench 10 100 Nm Socket 13mm Socket 17mm Socket 24mm SMEDEGARD Pumping Technology Quantity 1 2 1 m i 7 20 cm 7 1 7 Quantity Quantity r Quantity 1 J J J 1 Quantity 1 1 Quantity k k l k l k Mounting Plate Mounting Plate Dimensions 24 Condensed repair instructions 24 1 General These instructions concern the repairs which can be handled by a local service engineer Please note that during all mentioned repairs all precautions are to be taken and the pump always has to be disconnected from the electrical supply The numbers mentioned after the parts refer to the position numbers of these parts in the cut away drawing of the pump concerned WARNING Never allow the pump to run dry 24 2 Replacement of standard mechanical seal HILV S 1 Check if pump is drained and if not drain it 2 Remove the hexagon head bolts and coupling guards 901 01 681 disassemble the coupling shell 862 and the pin 560 unscrew hexagon head bolts and washer 901 02 554 02 and take the motor 800 off the motor stool 341 3 Loosen the 4 nuts 920 03 crosswise and equally and lift the motor stool 341 and the cover 160 from the upper stage casing 108 05 108 06 171 03 and the pump shroud 10 6 If necessary use a screwdriver flat and n
31. shaft which directly influences the axial position of the pump shaft and impeller in relation to the diffuser An incorrect position of the hydraulic assembly could influence the hydraulic performance of the pump Internal leakage or flow disturbance per stage 21 5 High temperature grease ATTENTION Only applicable for motors of 1 5 kW and up In high temperature applications mostly a combination of ambient temperature pumped liquid and a fully loaded motor the motor winding could reach its maximum temperature difference of At800C Insulation class F temperature rise class B At long term running the bearings could lose their grease and shorten the lifetime of the motor bearing 21 6 Smooth shaft without keyway The pump shaft 210 is coupled to the motor shaft with a clamp coupling 862 To avoid imbalance and to insure maximum grip between the shafts and the coupling the motor shaft is not provided with a keyway a na E 901 02 In case of a special other brand motor which is provided with a keyway it is recommended to put a half key in the keyway prior to clamping the coupling on the shaft SMEDEGARD Pumping Technology 21 7 Voltage range To enable the motor to run on a wide range of voltages and frequencies in order that they are applicable for most of the countries and remain reliable in applications with an instable power supply the motors have an ex
32. to the proce dures stated in 15 4 Safety precautions 139 and 19 3 Electrical install 149 25 4 2 HILV S F 32 45 65 with mechanical cartridge seal Remove the coupling guards 681 and the coupling shells 862 Remove all possible paint preservation means and or grease found on the face of the motor stool 341 the shaft 210 the coupling shells 862 and the motor shaft If present remove the key from the motor shaft Mount the four hexagon socket head cap screws 914 03 for the seal disc in the motor stool 341 The maximum torque is mentioned in 32 1 Torques all pump types 204 Loosely fasten the coupling shells 862 with the coupling pin 560 on the shaft 210 Use the hexagon socket head cap screw 914 01 and the nut 920 01 for this purpose When the pump is equipped with a steel coupling never use the same coupling twice but order a new one Place the motor on the motor stool 341 With the pump shaft in the lowest position tightly mount the cartridge ring with three grub screws 904 on the shaft 210 The cartridge seal 1s now assembled correctly Tighten the lower bolts of the coupling shells 862 so that the coupling clamps slightly around t
33. with water or a soap solution and place the new cartridge seal Assemble pin 560 and coupling shells 862 on the shaft 210 as described in 29 4 2 HILV S F 32 45 65 with mechanical cartridge seal 197 De aerate pump and pipe work Check for the correct rotation clockwise See 19 1 Setting up the pump 145 Test run the pump SMEDEGARD Pumping Technology 24 4 Change of terminal box connection 1 Disassemble the hexagon head bolts 901 01 and the coupling guards 681 Remove the bolts screws 901 02 914 02 of the motor and if necessary the electrical wiring Lift the motor 800 a little with a tyre lever placed underneath the coupling shell 862 If this fails disassemble the coupling as described in 29 4 2 HILV S F 32 45 65 with mechanical cartridge seal 197 Turn the motor 800 into preferred position Fasten the bolts screws 901 02 914 02 of the motor crosswise and equally if necessary reassemble the coupling as described in 29 4 2 HILV S F 32 45 65 with mechanical cartridge seal 197 reconnect the electrical wiring and check rotation clockwise Reassemble the coupling guard 681 and the hexagon head bolts 901 01 25 Assembling and disassembling HILV S C F V 25 2 Disassembling HILV S 25 1 General The starting point of the following procedure is a pump taken out of an installation The hydraulic assembly of a HILV S pump is to be assembled or disassembled with the
34. 0 02 7 When a diffuser with ceramic bearing 171 02 is used the inside of the bearing must be greased with acid free vaseline and a spacer sleeve short 525 01 must be fitted followed by a bearing sleeve 529 8 Slide an impeller 230 230 01 on the shaft 210 The inlet of the impeller 230 230 01 should be pointed upwards Assemble an intermediate ring 509 01 to the diffuser with ceramic bearing 171 01 171 02 the welding seams on the distance ring rotated 90 degrees with respect to the previous one 9 Repeat assembly 5 8 until all impellers 230 230 01 are mounted 10 Slide the spacer sleeve end 525 04 and the safety device nord lock 930 on the shaft Make sure you mate the similar sides of the safety device nord lock 930 and the spacer sleeve end 525 04 210 11 Lock the impellers 230 230 01 spacer sleeve short long end or bearing sleeve 525 01 525 03 525 04 or 529 and spacer sleeve seal 525 05 with a new lock nut with non metallic insert 920 02 The maximum torque is mentioned in 32 1 Torques all pump types 204 SMEDEGARD Pumping Technology 75 76 25 3 4 Assembling the hydraulic parts HILV S C F 65 Place the shaft 210 with the top end facing downwards into a shaft support accessory or clamp the top end in a jaw bench fitted with soft jaws Slide the spacer sleeve seal 525 05 on the shaft 210 and lock it with the circlip 932 fig 3
35. 1 If not tap gently with a rubber or plastic hammer 6 Mount 4 tie bolts 905 in the baseplate 890 25 3 2 Assembling the pump casing HILV S F 65 1 Place the pump casing 101 on top of the base plate 890 The hole for the screwed plug 903 02 should be directed towards the arrow 2 Slide the O ring 411 03 on the screwed plug 903 02 3 Mount the screwed plug 903 02 into the pump casing 101 4 Insert the stage casing disc 108 04 550 into the pump casing 101 with the letter T upwards 5 Check if the stage casing disc 108 04 550 is level with the pump casing 101 If not tap gently with a rubber or plastic hammer 6 Mount 4 tie bolts 905 in the base plate 890 25 3 3 Assembling the pump casing all HILVCF Place the pump casing 101 on the table Slide the joint ring 411 03 on the socket head cap crew 914 03 3 Mount the socket head cap crew 914 03 into the pump casing 101 4 Insert the stage casing disc 108 04 550 into the pump casing 101 and wet the O ring 412 01 with water or a soap solution 5 Check if stage casing disc 108 04 550 is level with the pump casing 101 If not tap gently with a rubber or plastic hammer 6 Mount 4 tie bolts 905 in the pump casing 101 NO ma SMEDEGARD Pumping Technology 25 3 4 Assembling the hydraulic parts HILV S C F 32 45 1 Place the shaft 210 with the top end facing downwards into a shaft support acce
36. 15 4 Safety precautions 139 and 19 3 Electrical install 149 SMEDEGAARD Pumping Technology 26 De staging 26 1 De staging a pump For the pump types HILV 24 32 45 65 de staging is not a factory option because of the complete hydraulic range of these pump types ATTENTION IS Only the upper pump stage of the pump can be de staged ATTENTION For correct assembling an TE disassembling of the pump consult the preceding chapters about assembling and disassembling the pump type concerned When de staging a pump fitted with the original full upper stages proceed as follows 26 1 1 HILV 32 45 e Replace the upper impeller pos 230 by a spacer sleeve de staging pos 525 08 e Replace the Diffuser upper pos 171 03 by a stage casing bottom pos 108 04 However do not fit the O ring present 26 1 2 HILV 65 e Replace the upper impeller pos 230 by a spacer sleeve de staging pos 525 08 The stage casing remains the same and does not have to be replaced 27 Torques 27 1 Torques all pump types WARNING The torques given in the table below are valid for materials at 20 C therefore it is essential that pumps are assembled at 20 C ambient temperature WARNING Never
37. 17 16 E E E E 11 E l l T S 5 03 01 l 0 3 2 i HILV S F 32 10 20 30 40 50 60 70 80 90 100 110 120 HILV S F 45 10 20 30 40 50 60 70 80 90 100 x SMEDEGARD Pumping Technology 28 2 Bearing positions HILV S F 65 171 01 Stage casing 171 02 Stage casing with ceramic bearing 550 Disc bottom m Impeller location 1 Counter parts of the bearing on the shaft 529 bearing sleeve 525 01 spacer sleeve short Nr of stages 10 s 1 01 01 01 01 01 01 HILV S F 65 10 20 30 40 50 60 7 0 80 90 0 N GOI 0 O NI OO SMEDEGARD Pumping Technology 83 84 29 Sectional drawings 29 1 Sectional drawing HILV S F 32 TARI 914 01 862 260 433 412 01 909 02 929 06 932 71 03 de du DS 71 0 20505 230 71 02 229 01 JU 529 108 04 412 03 929 04 930 800 914 02 68 901 01 903 01 411 01 412 02 920 03 994 0 34 160 10 6 905 920 02 210
38. 400 290 669 019 332 332 1 Diameter adapter flange 5 5 7 5 kW 300 mm 11 22 kW 350 mm 30 37 kW 400 mm SMEDEGARD Pumping Technology DN 80 5 3 4 Hydraulic performance HILV S F 45 50 Hz 2900 1 min 0 270 250 200 Pump 150 Pressure 100 50 NPSH Pump Efficiency o 50 US gpm 100 150 200 250 50 IM gpm 100 150 200 45 100 37 kW 800 45 100 1 37 kW 45 90 37 kW 45 90 1 30 kW 45 80 30 kW 45 80 1 30 kW 45 70 30 kW 600 45 70 1 22 kW 45 60 22 kW rd 45 60 1 18 5 kW 45 50 18 5 kW 400 45 50 1 15 kW 45 40 15 kW ft 45 40 1 11 kW 45 30 11 kW 45 30 1 11 kW 45 20 7 5 kW 45 20 1 5 5 kW 45 10 4 kW 200 45 10 1 2 2 kW 10 m h 20 30 40 50 60 5 l s 10 15 20000605 G 0 SMEDEGARD Pumping Technology 17 3 5 Dimensions and weights HILV S F 65 50 Hz
39. 91 SUE Exploded Vie A a DIO DOS 05 ao 92 31 Bill of materials 31 1 Reterenees m bllof ma as tetis e i i a i i i a tas 93 212 Billot Materials HILS JE 2242 ota 93 3JL Billot matrial LBL SE OY Li ati ii ii i i i i i i i ii i a 94 SMEDEGARD Pumping Technology 1 Pump introduction 1 1 General 1 2 Model key Pump type HILS F 45 50 1 Materials HILV HIL Vertical pumps in AISI 304 1 4301 HILVS HIL Vertical pump in superior grade AISI 316 1 4401 HILVCF HIL Vertical pump with cast iron pumpcasing for heavy duty applications Pump connections E V Model flow 45 Stages head 50 Half stage impeller 1 Oval counterflanges with female thread Round flanges DIN JIS or ASME Victaulic connection Pump model indicates nominal flow in m h Indicates number of impeller stages 50 5 Fitted with a half stage impeller only HILV S F 45 SMEDEGARD Pumping Technology Oo 1 3 Description of the product The vertical single or multistage pump series HILV S HILVE HILLHS and HILVCF are designed for pumping clean watery liquids Suction and discharge of the pump are in line making the pump easy to install The hydraulic assembly is installed vertically and driven by an electric motor All hydraulic parts of the pump except for the suction discharge casing of the HILVCF are made of stainless steel making the pump light and extremely suitable for applications that demand high grade m
40. ARD Pumping Technology 7l 72 24 3 Replacement of mechanicalcartridge seal HILV S F 32 45 65 Carefully relieve any pressure in the pump 2 Remove hexagon head bolts 901 01 and 10 l1 12 13 14 coupling guard 681 disassemble the coupling shell 862 and the pin 560 Unscrew the three grub screws 904 partly and the four hexagon socket head cap screws 914 01 completely Place a screwdriver between the seal cover 471 and the motor stool 341 and lift the cartridge seal from the shaft 210 Unscrew the grub screws 904 completely and remove the ring 500 if present the flat ring and the seal cover 471 from the spacer sleeve cartridge 525 07 Remove the old static part of the mechanical seal 433 from the seal cover 471 Wet the seal cover 471 with water or a soap solution and place the new static part Remove the old rotating part of the mechanical seal 433 from the spacer sleeve cartridge 525 07 Clean the spacer sleeve cartridge 525 07 and check for damages Wet the spacer sleeve cartridge 525 07 with water or a soap solution and place the new rotating part Remove the O rings 412 05 412 06 from the spacer sleeve cartridge 525 07 and the seal cover 471 and replace them by new ones Slide the seal cover 471 on the spacer sleeve cartridge 525 07 and the ring 500 and screw grub screws 904 partly in Do not replace the flat ring Wet the shaft 210
41. Assembling the pump casing HILV S F 32 45 191 29 3 2 Assembling the pump casing HILV S F 65 192 or 29 3 3 Assembling the pump casing all HILVCF 192 For the subassembly of the hydraulic parts see 29 3 4 Assembling the hydraulic parts HILV S C F 32 45 193 or 29 3 6 Assembling the hydraulic parts HILV S C F 65 194 For the subassembly of the motor stool assembly see 29 3 7 Assembling the motor stool all HILV S C F with standard mechanical seal 195 or 29 3 8 Assembling the motor stool all HILV S C F mechanical cartridge seal 195 The assembly of these three sub assemblies is described in 29 3 9 Finishing the pump assembly all HILV S C F with standard mechanical seal 195 or 29 3 10 Finishing the pump assembly all HILV S C F with mechanical cartridge seal 196 While reading the assembling instructions you are well advised to have a copy available of a cut away drawing and or an exploded view of the pump 25 3 1 Assembling the pump casing HILV S F 32 45 1 Place the pump casing 101 on top of the baseplate 890 The hole for the screwed plug 903 02 should be directed opposite to the arrow 2 Slide the joint ring 411 03 on the screwed plug 903 02 3 Mount the screwed plug 903 02 into the pump casing 101 4 Insert the stage casing disc 108 04 550 into the pump casing 101 and wet the O ring 412 01 with water or a soap solution 5 Check if stage casing disc 108 04 550 is level with the pump casing 10
42. HIL MULTISTAGE VERTICAL CENTRIFUGAL PUMPS Technical Data Book Series HIL 32 45 65 SMEDEGARD Pumping Technology 2 SMEDEGARD Pumping Technology Table of Contents 1 Pump introduction ME A ai as e A a i i i i i r i ERA teense 7 DAS Be R AA ei A AT ii i a a A E A S 1 1 DESCON of the Product saeta i i i a i a E i 8 RA E a oi i na a a a o N i o a i E E EE 8 ES MOLO Taibo 9 1 0 Performance range 2 pole 50 HZ CR i i a i i RR SR RR RES CR a E i a 10 2 Performance characteristics 21 Perlormance c rve Odia 11 22 Pertormance with variable Treguency drive vaisiais ie iii iii a r a i i a i a o bi 11 2 3 Performance characteristics HIL S FY 2 pole 50 HZ as 13 3 Technical specifications 50 Hz 2 1 Dimensions and weights HIL S F 32 350 HZ ciao 14 3 2 Hydr lic performance AILS JF 32 50 Hz 2900 1 man narra 15 3 3 Dimensions and weights HIL S F 45 50 HZ seeds ainiai i i a i i iii a NE SE EEN ai 16 3 4 Hydraulic pertormance HIL S F 45 50 Hz 2900 L MH aos 17 3 3 Dimensions and weights HIL S F 65 30 HZ ias 18 3 6 Hydraulic performance HIL S F 65 50 Hz 2900 Wire ass 19 4 Materials kT Overview A a RR i i i i An 20 A2 Materials CON E TS IO ranita 20 Ay Mechanical seal SOC CIIC ALONG ratita 21 5 Connections 5 1 Suction and discharge connections standard G and DIN secciones 22 5 2 Suction and discharge connections optional ASME ao 22 5 3 Suction and discharge connections optional Re and JIS ras 23 6 Factory options cl
43. a aa E ET 67 22 2 Recommended spare parts ILS MENE CW T aaa iii ai ii i i as ai aa 68 23 Service tools Pe EE A 70 24 Condensed repair instructions A en PR RR DDR RR RR CO RAR DR UR E RR PEN O 71 24 2 Replacement of standard mechanical seal HILV S our 71 24 3 Replacement of mechanical cartridge seal HILV S F 32 45 65 lt dssacaseccaceacsienesndcandeasuadeabacsnnehamnbentancdenacwssanctbaeesscaanes 12 24 4 Change of terminal box COMME COM sonados T2 25 Assembling and disassembling HIL S C F V Ei a a i i a o cna r a k E E r TE NI AE T E 73 232 Ne AS mbinn T LLA S eisenai ai ii i i i i i i i i ai i i a a 73 A PAS Ian ana a a lao o O a o Aa a E RSS 74 25 4 Motor assembly and adjustment of the pump shaft HILOS artist 78 26 De staging DOA IB A 80 SMEDEGARD Pumping Technology 27 Torques 2d AOC MES all pump A E I Laisonas iai i ii ii a i A I S a a i o e 81 28 Bearing positions 25 1 Bearino POS OMS HIL SJP S24 AAA SCRAP RR Da a RN a a a 82 202 Bedlijis POSTAS EL T adas 83 29 Sectional drawings 29 1 Second arameo PIDE E dia ii a ii a i a i r i i a i i aE 84 29 2 Sectional draw ime HILES E 32 with cartridge Seal rt 85 EAT L eT tek ie ELO EOS not dao 86 294 Sectional drawing HIL S F 45 with cartridge adivinar iia 87 293 SCCM Oli EAA SHI R DOS nie 88 30 Exploded views J01 Exploded view Motor tod S 89 30 2 Do gol oro cia view HLS LA RD i RD a i S a RO i O a r 90 30 3 Exploded view HIL S F 32 45 with cartridge seal nia ii
44. a cartridge Seal 862 920 0 560 210 904 Remove the coupling guards 681 and the coupling shells 862 Thoroughly clean the motor stool 341 the shaft 210 coupling shells 862 and the shaft of the coupling 840 Place the thrust bearing housing 354 on the motor stool 341 Loosely fasten the coupling shells 862 with the coupling pin 560 on the shaft 210 Use the hexagon socket head cap screw 914 01 and the nut 920 01 for this purpose Loosen the three cartridge grub screws 904 one turn Push the hydraulic pump assembly in the lowest position 10 11 12 13 14 15 16 17 18 Tighten the three cartridge bolts 904 firmly to the shaft Tighten the lower bolts of the coupling shell 862 so far that the coupling slightly clamps around the shaft of the coupling 840 Lift the pump assembly and coupling to the maximum upwards position and mark the shaft For this purpose put a tyre lever under the coupling ATTENTION For thrust bearing housings meant for motors of 11 kW or higher block the shaft when adjustmen
45. and ae Pump has been operating Replace the mechanical Leakage along the shroud O ring worm O ring worm worn Replace the O ring the O Replace the O ring at the top bracket or at the O ring not resistant to the Replace O ring by an O pump foot medium to be pumped ring with better resistance Too much tension on the Decrease tension on pip pump foot it becomes ing oval Mount the pump foot ten sionless Support the connections s SMEDEGAARD Pumping Technology Problem Possible cause cause Possible solution Checkpoints Pump is vibrating or noisy B mounted incor Install the coupling in par Faulty setting of the Adjust the assembly There is no water in the Fill and vent the pump puro E TR No supply Make sure there is suffi cient supply Check for blockages in the supply line Bearings of pump and or motor worn Have the bearings replaced by a certified company Available NPSH too low Improve suction condition cavitation Pump does not work in its Select another pump or working range adjust the system to work within its working range Pump is standing on an Level the surface unerensuta o O OO Malfunction Internal blockage in the Have the pump inspected Pump does not start No voltage on the termi nal clamps Check the power supply Circuit Main switch Fuses Check the motor safety e Earth leakage switch relay e Protective relay Reset the thermal motor
46. angular groove 18660201 2 O ring Viton 18660208 B 171 02 Diffuser with ceramic bearing HILVF 65 18660260 B Diffuser with ceramic bearing HILVSF 65 13660260 433 Mechanical seal 25 mm according to EN 12756 1 Mech bellow seal HILVF 32 45 65 lt 10 bar EPDM 18660184 i 18600185 1 Mech bellow seal HILVF 32 45 65 lt 25 bar EPDM 18660180 1 Mech bellow seal HILVSF 32 45 65 lt 25 bar Viton 18660183 1 Mech bellow seal HILVCF 32 45 65 lt 25 bar EPDM 18661188 Bau 18660379 a UA TTT LU a B 18320377 B 550 18660375 Sf Spacer see ong SF 35 1 i 13380874 1 920 02 Lock nut with non metallic insert A2 HIL V 76052012 1 Lock nut with non metallic insert A4 HILVS 76052013 1 930 Safety device A4 Nord lock M12 76940112 SMEDEGARD Pumping Technology 69 70 23 Service tools 23 1 Service tool kits Pump de aeration kit K368000140 Vacuum de aeration kit Hand pump Clamp Hose pipe 25mm Hose connection 1 X 25mm Adapter piece 1 X 22mm Pipe 22mm Knee coupling 3 4 X 22mm Reducing ring 3 4 X 1 2mm Reducing nipple 1 4 X 1 2 Pump dis assembling kit K368000141 Coupling adjustment Socket head wrench screwdriver 3mm T grip socket head wrench 5mm T grip socket head wrench 6mm T grip socket head wrench 8mm Tyre lever 300 Socket wrench screw driver De aeration and draining Wrench 17mm Motor mounting Wrench 10mm Wrench 13mm Wrench 19mm Wrench 22mm Wrench 24mm Dis assembling of hydraulic
47. are specially designed to drive the pump When a standard IEC or NEMA norm motor has to be installed or a special motor to fulfill the applications requirement like explosion proof high efficiency a special bearing housing must be installed to relieve the motor of the axial force created by the pump ATTENTION Only a motor with a standard key can be installed with a thrust bearing housing ATTENTION S There is no need to change the motor stool of the pump The bearing flange can be mounted on the standard motor stool of the pump 8 1 1 Dimensions and weights The total height increase of the pump will be 113 5 mm 4 47 inch The weight of the thrust bearing housing kits are given in the table below Table 4 weight of the thrust bearing housings kits Frame Weight size Ibs 132 1757 160 18 19 180 18708022 20 50 200 9 44 20 81 8 2 Mounting the thrust bearing housing on the pump To simplify motor shaft key way positioning it is recommendable to disassemble the motor adapter flange from the pump motor stool 341 and mount this on the motor itself before mounting the motor on the thrust bearing flange Prior to mounting the motor with pre mounted adapter flange the thrust bearing housing has to be installed and the hydraulic assembly has to be adjusted SMEDEGARD Pumping Technology 8 2 1 Installing the bearing ATTENTION flange on pumps supplied For thrust bearing housings meant without motor
48. arge side The product complies with the specifications regarding the electromagnetic compatibility in EN 61000 6 1 EN 61000 6 2 EN 61000 6 3 EN 61000 6 4 SMEDEGARD Pumping Technology 21 16 Technical specifications ATTENTION The motor data are only applicable for standard motors delivered with the pump and are not applicable for explosion proof motors ATTENTION motors are equiped with a PTC IS g Table 13 Technical specifications of pumps with 2 pole 1 phase 50 Hz motors I max A y n 76 Lp dB A C uF 220V 230V 240V x Qu 92 3 10 2820 60 152 152 152 Table 14 Technical specifications of pumps with 2 pole 3 phase 50 Hz motors I max A AA a LT A 2 e a Sa 3 4 83 6 67 20 2915 13 3 13 3 13 3 7 7 7 7 7 7 4 4 44 44 4 5 873 69 20 2935 16 8 16 8 16 8 9 7 9 7 9 7 56 5 6 5 6 55 17 5 74 15 2890 20 8 20 8 208 12 12 12 6 9 7 5 10 86 8 70 12 2880 26 8 26 8 126 8 115 5 15 5 15 5 8 9 117 15 89 3 74 10 2950 52 8 52 8 528 130 5 130 5 130 5 17 6 17 6 17 6 15 20 90 5 74 10 2920 549 549 549 31 7 131 7 131 7 1 183 183 18 3 18 5 25 91 74 10 2930 70 1 70 1 70 1 405 405 405 23 4 234 23 4 22 30 87 10 2920 77 1 177 1 77 1 445 445 445 257 257 25 7 30 40 93 74 6 2960 102 3 97 5 93 4 159 2 156 3 53 6 34 0 324 N A 37 so os 4 e zo 187 nos i088 687 653 622 397 878 NA SMEDEGARD Pumping T
49. arrow to remove the motor stool 341 from the pump shroud 10 6 Push the screwdriver in the groove of the pump shroud 10 6 and rotate it around the edge of the motor stool 341 Repeat this action several times until the two parts are separated 4 Pull the rotating part of the mechanical seal 433 from the shaft 210 Clean the shaft 210 and check for damages 5 Wet the shaft end 210 with water or a soap solution Push the rotating part of the new mechanical seal 433 on the shaft 210 Finishing the pump assembly all HILV S C F with standard mechanical seal 195 433 932 929 05 210 6 Remove the old static part of the mechanicalseal 433 from the cover 160 assembly Wetthe new part of the mechanical seal 433 withwater or a soap solution and put it in the motorstool 341 Slide the cover 160 into the motor stool 341 and over the mechanical seal 7 Finish the pump assembly as described in29 3 9 Finishing the pump assembly all HILV S C F with standard mechanical seal195 8 Install the motor 800 on the motor stool 341 and assemble pin 560 and coupling shell 862 on the shaft 210 as described in 29 4 1 HILV S F 32 45 65 with standard mechanical seal 196 9 De aerate pump and pipework Check for the correct rotation clockwise See 19 1 Setting up the pump 145 10 Test run the pump and retighten the tie rods crosswise and equally on torque SMEDEG
50. art Silicon Silicon Silicon Silicon carbide carbide carbide carbide Elastomer EPDM Vin FP Max pressure 2500 kPa 2500 kPa 2500 kPa 2500 kPa 2500 kPa 2500 kPa Dynamic part Silicon Silicon Tungsten Silicon Silicon Tungsten carbide carbide carbide carbide carbide carbide Static part Carbon Carbon Carbon Carbon Elastomer a E E425 EPDM Viton EPDM E425 Max pressure Dynamic part SMEDEGARD Pumping Technology 5 Connections 5 1 Suction and discharge connections standard G and DIN Pump model key HILV S F HILV S V HILVCF Connection Round flange on Victaulic ridged cast to coupling pump casing Norm DIN EN 1092 2 DIN EN 1092 2 PN 25 PN25 Pressure class PN 25 HILV S C F 3 DN 65 E DN 65 HILV S C F 4 DN 80 HILV S C F 6 DN 100 1 PN 16 5 2 Suction and discharge connections optional ASME Pump model key HILV S F 3 y i i a N VP Connection Round sliding flange Norm ASME B 16 1 61 250 Pressure class HILV S F 32 242 HILV S F 45 Ci HILV S F 65 EN 1 class 125 2 SMEDEGARD Pumping Technology 5 3 Suction and discharge connections optional Rc and JIS Pump model key HILV S F a S 4 DA b K ge de Connection Round sliding flange Norm JIS B2238 Pressure class 16K HILV S F 32 JIS 65 HILV S F 45 JIS 80 HILV S F 65 JIS 100 SMEDEGARD Pumping Technology 23 24 6 Factory options Description Sealing Sleeve and stage O rings
51. ater continuous opera m HILVS Han Only valid if all standard brass plugs of the 3 Pure fluids containing no abrasive solids HILV are replaced by stainless steel plugs 4 Please contact Smedegaard with detailed Otherwise use a HILVS pump with the information on the fluid to be handled correct seal The water treatment shall be m accordance with the applicable guidelines for feed and boiler water in steam plants of up to 64 bar The penetration of air into the system must be avoided by all means SMEDEGARD Pumping Technology 10 Manual Introduction 10 1 Preface This manual contains important information for reliable proper and efficient operation Compliance with the operating instructions is of vital importance to ensure reliability and a long service life of the product and to avoid any risks The first chapters contain information about this manual and safety in general The following chapters provide information about normal use installation maintenance and repairs of the product The annexes contain the technical data the parts drawings and the declaration s of conformity e Make yourself familiar with the content e Accurately follow the directions and instructions e Never change the sequence of the operations to be carried out e Keep this manual or a copy of it together with the logbook 1n a fixed place near the product which can be accessed by all personnel 10 2 Icons and symbols
52. aterials such as drinking water applications The HILV series is the standard vertical pump available in various types The HILVE is a compact vertical pump with a built in non return valve especially designed for drinking water applications The HILVCF is designed for industrial heavy duty applications such as boiler feed The pump is initially designed for vertical installation but can be installed horizontally by using a special adaptation set 1 4 Operation The liquid is sucked in through the pump inlet A on the supply side under minimum pressure The pump increases the pressure The liquid leaves the pump through the pump outlet B on the delivery side under increased pressure SMEDEGARD Pumping Technology TOADS Pump inlet Pump outlet Terminal box Fill plug air relief plug Drain plug 1 5 Working range The working range of the pumps in this series can be summarised as follows Table 1 Specification of the working range Pump type gt gt LL LL LL V YN O BE E E T T T T T Ambient 4 to 40 tempera ture C Liquid tem 15 to 100 15 to 120 15 perature to C 120 Maximum 16 29 16 25 25 working pressure bar Allowable ou to 1mm size of solids pumped Minimum Not cavitating supply pressure Viscosity 1 liquid cSt A higher viscosity may require more motor power Density liq 1000 uid
53. ax 44 0 1278 452 454 Pumping Technology info smedegaard co uk www smedegaard co uk T Smedegaard A S Denmark Tel 45 43 96 10 28 Fax 45 43 63 17 66 info smedegaard dk www smedegaard dk
54. by the improvements in the electrical magnetic properties of the materials of manufacture 21 11 1 Efficiency classification The CEMEP European Committee of Manufacturers of Electrical Machines and Power Electronics and the European Commission agreed that all 2 and 4 pole three phase AC motors between 1 and 100 kW should be classified according to their efficiency The EFF standards have been replaced by the more recent IEC standards EFF and the newer IEC efficiency ratings are not identical but the approximate correlation 1s e EFF 2 IEC 1 Standard Efficiency e EFF 1 IEC2 High Efficiency e IEC 3 Premier Efficiency e IEC 4 Super Premier Efficiency Proposed 21 11 2 High efficiency motors The benefits of a high efficiency motor besides the lower energy costs are also a lower noise level and due to a reduced heating of the windings a higher permissible ambient temperature and a longer bearing life The 2 pole HIL motors are as a factory option also available as motors with the IEC 3 classification In the table below the comparison for 2 pole motors between IEC 2 and IEC 3 1s shown Table 10 Efficiency comparison Motor Power kW IEC 2 Class Motor IEC 3 Class Motor Efficiency in Efficieny in SMEDEGARD Pumping Technology 21 12 Efficiency and cosine phi The cosine phi of the HIL motors is kept as low as generally allowed by the energy companies to improve the efficiency
55. ce mechanical seal of the shaft 210 should be approximately 3 1 Put two O rings 412 01 around the pump millimeters If this is not the case check the shroud 10 6 Wet the O rings 412 01 with hydraulic parts assembly for errors water or a soap solution 2 Insert the pump shroud 10 6 into the pump casing 101 3 Turn the pump shroud 10 6 so that the welding seam is hidden behind a tie bolt 905 SMEDEGARD Pumping Technology 78 25 3 8 Finishing the pump 10 11 12 assembly all HILV S C F with mechanical cartridge seal Put two O rings 412 01 around the pump shroud 10 6 Wet the O rings 412 01 with water or a soap solution Insert the pump shroud 10 6 into the pump casing 101 Turn the pump shroud 10 6 so that the welding seam 1s hidden behind a tie bolt 905 Insert the hydraulic parts assembly with the lower intermediate ring 509 03 into the bottom stage casing bottom disc 108 04 550 already assembled into the pump casing 101 Slide the prepared motor stool 341 carefully over the pump shroud 10 6 and the upper intermediate ring 509 02 The screwed plug 903 01 should be on the same side as the screwed plug 903 02 Fasten the nuts 920 03 and washers 554 01 manually on the tie bolts 905 Fasten the nuts 920 03 crosswise and equally For maximum torque see 32 1 Torques all pump types 204 Make sure that the motor stool 341
56. cer sleeve short 525 01 6 x spacer sleeve long 525 03 spacer sleeve 525 08 spacer sleeve seal 525 05 Sealing Kit Mechanical seal 433 2 x O ring 412 01 2 x gasket 400 Shaft end Kit Spacer sleeve end 525 04 lock nut 920 02 safety device Nord lock 930 circlip 932 Flange Kit 2 x Flange 723 4 8 16 x hexagon head bolt 901 03 0 4 8 16 x nut 920 4 8 16 32 x washer 554 03 2 x gasket 400 Terminal box kit Gasket 400 02 terminal box 833 terminal board 835 gasket 400 03 terminal box coverplate 81 37 4 x screw 900 Capacitor Capacitor 837 SMEDEGARD Pumping Technology Kit Nr 832 862 903 10 5 525 433 81 88 723 833 837 67 68 22 2 Recommended spare parts HILV S C F V This recommendation includes all parts required to rebuild a disassembled pump with replacement of all stage casings diffusers with bearing 108 02 171 02 bearing sleeves 529 and all sealings Major parts such as impellers diffusers shafts castings etc are normally not required for overhaul but are of course available on request The number of parts needed for a specific type of pump can be found in either the Bill of Materials or the Spare Parts List The position number refers to the cut away drawing Table 17 HILV S C F 24 32 45 with mechanical cartridge seal Quantity Pos nr Description Part nr 1 412 05 O ring
57. d internal company guidelines ATTENTION Not only must the general safety IS instructions laid down in this chapter on Safety be complied with but also the safety instructions outlined under specific headings 13 2 Users All personnel involved in the operation maintenance inspection and installation of the product must be fully qualified to carry out the work involved Personal responsibilities competence and supervision must be clearly defined by the operator If the personnel in question is not already in possession of the required know how appropriate training and instruction must be provided If required the operator may commission the manufacturer supplier to take care of such training In addition the operator is responsible for ensuring that the contents of the operating instructions are fully understood by the responsible personnel 13 3 Safety provisions The product has been designed with the greatest possible care Original parts and accessories meet the safety regulations Modifications in the construction or the use of non original parts may lead to a safety risk ATTENTION Make sure that the product operates Is within its working range Only then is the product performance guaranteed 13 3 1 Labels on the product The icons warnings and instructions applied to the product are part of the safety provisions The labels may not be removed or covered Labels must remain legible during the entire
58. d nuts of the motor flange ATTENTION The direction for mounting the support flange to motors with a IT motor rating of 2 2kW to 4kW is opposite to the direction for mounting the support flange to motors with a motor rating of 5 5kW to 7 5 kW see illustration of the motor flange ATTENTION For de aeration purposes make sure Is that the fill air vent plug is at the top side of the pump when mounting the bracket kit to the pump 7 2 1 Motor flanges 2 2kW to dW To mount the motor flange support to the motor flange proceed as following 1 Remove the bolts from the side of the motor flange to which the support is to be mounted 2 Position the motor flange support at the motor flange Make sure that the slots for mounting the motor flange support to the floor are placed 1n the direction of the motor 3 Put the original bolts back in place and fasten the bolts with the required torque B 2 2kW 4kW
59. ditions e Over rated power output so the motor is working within its safe parameters e Reinforced bearing at driven end to withstand the axial force e Fixed bearing at driven end to minimize the axial play e Smooth shaft no key lock to improve the coupling grip and to improve the motor balance The advised bearings per motor type are kW Axial bearing kW Co axial bearing i 7309 BEP Do 5 akos DO iss 7509 BeP Coe une Co raise z2 7312 BEP E 3 6306 2Z C3 4 6306 2Z C3 5 5 6308 2Z C3 RR 7s eaz SMEDEGARD Pumping Technology 48 17 2 1 Install the motor on pumps supplied without motor with a standard mechanical seal Q 5 89 11 03 Remove the coupling guards 681 and the coupling shells 862 Remove the seal protection bracket 89 11 03 and its mounting material For pumps with a taper piece 722 with motor of 5 5 kW or higher the two bolts 914 02 or 901 02 has to be placed back to connect the taper piece to the motor stool Thoroughly clean the motor stool 341 the shaft 210 the coupling shells 862 and the motor shaft Loosely fasten the coupling shells 862 with the coupling pin 560 on the shaft 210 Use the hexagon socket head cap screw 914 01 and the nut 920 01 for this When the pump is equipped with a steel coupling never use the same coupling twice but order a new one Place the motor on the m
60. e The defect has been reported within the warranty period Other terms of warranty have been included in the general terms of delivery which are available upon request SMEDEGARD Pumping Technology 13 Safety and environment 13 1 General This Smedegaard product has been developed using state of the art technology it is manufactured with utmost care and subject to continuous quality control Smedegaard does not accept any liability for damage and injury caused by not observing the directions and instructions in this manual This also applies in cases of carelessness during the installation procedure use and maintenance of the product Non compliance with safety instructions can jeopardize the safety of personnel the environment and the product itself Non compliance with these safety instructions will also lead to forfeiture of any and all rights to claims for damages For example in particular non compliance can result in e failure of important pump system functions e failure of prescribed maintenance and servicing practices e injury to persons by electrical mechanical and chemical effects e hazard of the environment due to leakage of hazardous substances explosions Depending on specific activities extra safety measures may be required Contact Smedegaard if a potential danger arises during use ATTENTION The owner of the product is responsible for compliance with the local safety regulations an
61. echnology 65 66 Table 15 Technical specifications of pumps with 2 pole 3 phase 60 Hz motors I max A ias gt ae 220V 240V 280V 380V 420V 480V 660V 725V 797V x X a EE rr 2 2 3 856 30 8450 10 9 109 10 9 fe fase for a0 H ias me sere 19 19 ja qu 7 s ers je po fea r2 72 ps jus 57 575 a L MATE K LLA Lali I ALL L L JAM AB IL 3540 Sr 79 NS 173 15 563 583 563 325 925 8285 1868 188 186 es 50 91 7 70 515 721 721 721 aie are aie 24 um a 500 906 87 to 3500 788 788 788 465 055 455 269 263 263 30 74 3552 1023 984 NA NA NA 97 Ho js 4 6 ese mer e8 Na 687 622 NA 397 NA Table 16 Technical specifications PTC STM 140 EK tn PC Roo cc Q Rin 20 c Q Rin 5 C 02 Rin 5 C 92 Rin 15 ec Q U VDC SMEDEGARD Pumping Technology Value 140 20 250 lt 550 gt 1330 gt 4000 2 5 lt U lt 30 22 Spare parts 22 1 Spare part kits Spare part Kit Fan Hood Kit Fan hood 832 Fan Impeller 831 Coupling Kit 4 6 x Nut 920 01 4 6 x hexagon socket head cap screw 914 01 2 x coupling shell 862 coupling pin 560 Drain air relief plug Kit Screwed plug 903 01 joint ring 411 01 screwed plug 903 02 joint ring 411 02 Stage casing compl with bearing Kit Stage casing with bearing 108 02 bearing sleeve 529 impeller 230 spacer sleeve short 525 01 Spacer sleeve Kit 2 x Spa
62. ed WARNING Please observe all instructions set N out in the chapter Commissioning Startup before returning the product to service 13 5 Environmental aspects 13 5 1 General The products of Smedegaard are designed to function in an environmentally friendly way during their entire life Therefore when applicable always use biodegradable lubricants for maintenance ENVIRONMENTAL INSTRUCTION Always act according to the laws bylaws regulations and instructions with respect to health safety and the environment 13 5 2 Dismantling Dismantle the product and dispose of it in an environmentally friendly way The owner is responsible for this ENVIRONMENTAL INSTRUCTION Ask at the local government about the re use or the environmentally friendly processing of discarded materials SMEDEGARD Pumping Technology 14 Intended use 14 1 Intended use The pumps HILVE HILV S and HILVCF are suitable for moving and increasing the pressure of cold and hot water without wear to parts within the indicated working range The pumping of liquids with a different viscosity or density than water is possible as well For this a motor with an adjusted power is used Ask Smedegaard or your distributor for advice Any other or further use of the pump is not in conformity with its intended use Smedegaard does not accept any liability for any damage or injury that results from this The pump is produced in accordance with
63. er 33 Bearing positions 205 C Number of stages without bearing see chapter 33 Bearing positions 205 N Number of stages Depending on pumptype 31 2 Bill of materials HILV S F 32 45 Motor stool assembly Number ZN Quantity 500 i 722 A O ICI GC e a n Wah SSCS ee TA UC sae Hexagonsooketheadoapsoew f s i ar Sealer arr A K 500 Rng 904 CN nse om A K S A K sao Hexagon sockethead cap ar TH JN TA manr Hexagon socKetead ap Ser 383 Copias TTT B 560 Pin 1 Goupingguas OSS m eaa head BA Stationary hydraulic parts assembly Number ZN Quantity 903 01 Screwed plug 1 mo i 412 02 i 160 i mo O E 108 509 02 i 171 08 509 07 i 171 02 Best aane bear E R pise EE 108 04 i mo omg RB 305 eb TE ooo T E A SMEDEGARD Pumping Technology 93 94 Rotating hydraulic parts assembly Number 2N Quantity 930 Safety device nord lock 1 210 St TT Es Mechans TR 332 gd TT 52505 Spacersleeve sea O 2506 Spacersleeve seal extensi n O 230 230 01 Impeller N 23002 Haiheadimpelor Cd 525 01 Spacer sleeve short B 1 529 Bearing sleeve B 52508 Spcorsbevelong O 52504 178 92002 Loekenut with non metale insen OOOO N BE S Pump casing assembly Number ZN Quantity 890 Baseplate 1 101 400 Gt P 903 02 i 412 04 901 03 E 723 Pang rouna PR 920 04 Nut 16 554 03 Washer 32 31 3 Bill of materials HILV S F 65 Motor stool assembly Number ZN Quantity 800 Electric motor 1 722
64. for drinking water softened and demineralised water systems for brackish water sea water and swim ming pool water however limited with respect to temperature pressure and chlo rine percentage Systems for boiler supply and discharge of condensed water Reverse osmosis installations and high pressure cleaning systems type HILV HILVS HILVCF HILHS SMEDEGARD Pumping Technology 10 1 6 Performance range 2 pole 50 Hz 5 US gpm 10 20 30 40 50 100 200 4 5 IM gpm 10 20 30 40 50 100 200 500 400 300 200 100 50 i HILV 45 30 20 HILV 32 HILV 65 1 Om Yh 2 3 4 5 10 20 30 40 50 ee 20 0 3 0 4 0 5 1 l s 2 3 4 5 10 SMEDEGARD Pumping Technology 1000 500 400 300 200 100 50 40 30 20 ft 2 Performance characteristics 2 1 Performance curve details The preceding diagrams give a global overview of all the pump models mentioned in this documentation Detailed characteristics are given for each model showing the hydraulic efficiency NPSHreq and shaft power The performance of the pump depends on the number of stages The number of stages are shown as a multiple of 10 as per example HILV 32 60 HILVF 45 50 1 6 full stage impellers 5 full stage impellers and 1 half stage
65. g lubricant about 15 gram When the pump 1s delivered without a motor and fitted with an other brand or the standard motor is replaced by an other brand than Smedegaard please consult the maintenance instructions of the motor supplier ATTENTION Is Also follow the instructions in 19 2 Mounting a motor on the pump 19 3 Maintaining the pump for an extended period of non operation Turn the shaft every three months This protects the seals from seizure Protect the pump against freezing if there is a risk of frost Proceed as follows Close all pump valves Drain each pump and or the system Remove all plugs from the pump Open the shut off and fill air vent plug if present E R SMEDEGARD Pumping Technology 53 20 Failures 20 1 Failure table WARNING Observethe generalsafety precautions before install maintenance and repair Problem Possible solution Checkpoints Leakage along the shaft Running surfaces of the Replace the mechanical Check the pump for dirt mechanical seal worn or seal abrasive parts damaged New pump seal stuck due Open and close the outlet to assembly shut off valve quickly dur ing operation mechanical seal mounted Install the mechanical seal incorrectly correctly Use water and soap as a lubricant Elastomers affected by Use a the right rubber medium compound for the mechanical seal Pressure too high Use the right type of MMO etano Shaft worn Replace shaft
66. he lowest risk for noise nuisance 1 Place and install the pump on a level stable surface in a dry and frost proof room 2 Make sure that sufficient air can reach the cooling fan of the motor For this purpose the free space above the cooling fan should be at least 1 4 of the diameter of the fan cover air intake 3 Install the pump with counter flanges Pumps with non standardised connections counter flanges are delivered separately 4 Install a valve on the supply and on the delivery connection of the pump 5 If there is a chance that when the pump 1s not operating the medium can flow back it 15 advised to install a non return valve 6 Make sure that the inlet of the pump is never clogged 17 1 1 Indicators The arrow A on the pump foot indicates the flow direction of the liquid The arrow B on the top bracket indicates the rotating direction of the motor 17 1 2 Install bypass Install a bypass if the pump operates against a closed valve The required capacity of the bypass is at least 10 of the optimum volume flow At high operating temperatures a higher volume flow is required Refer to the table Minimum volume flows in the paragraph Working range 17 2 Mounting a motor on the pump ATTENTION It is important to use the correct Smedegaard Pumps motor Before installing an other brand standard IEC norm motor Smedegaard should be consulted The motor has to conform to the following con
67. he motor shaft Lift the pump assembly to the maximum upwards position and mark the shaft For this purpose put a tyre lever under the coupling Make sure the coupling can move smoothly over the motor shaft so that the shaft will not be lifted out of the bearing see 19 2 1 Install the motor on pumps supplied without motor with a standard mechanical seal 147 ATTENTION For motors of 11 KW or higher block the rotor when adjustments are made to the coupling This ensures that the rotor will not come out of its bearings a ZA ZA LA E _ ee WARNING Correct seal tension max 1 mm lower than the maximum upwards position SMEDEGARD Pumping Technology 80 9 Position the pump assembly 1mm lower than the maximum upwards position as mentioned earlier 10 Fully tighten the couplings to the correct torque The maximum torque is mentioned in 32 1 Torques all pump types 204 Make sure that the gaps between the couplings are equally divided on both sides see drawing LIE Nd LY 1 11 Install the coupling guards 681 with the hexagon head bolts 901 01 to the motor stool 341 12 Connect the pump to the electrical power and put the pump into operation according to the
68. hers and nuts supplied with the bracket kit for horizontal mounting Proceed as following 1 Position the pump bracket support at the pump foot make sure that the slots for mounting the pump bracket support to the floor are directed towards the outside of the pump foot 2 Put the bolts washers and nuts supplied with the bracket kit in place and fasten them with the required torque 7 4 De aeration and draining of a horizontally mounted pump 7 4 1 De aerating Due to the horizontal position of the pump the pump can only be de aerated properly when at least 5 of the maximum flow capacity of the pump 1s available in the circuit To de aerate the horizontally mounted pump proceed as described in the installation and operating instructions 7 4 2 Draining To drain a horizontally mounted pump the pump must be removed completely from the system and be put in it s original vertical position After the pump has been removed proceed as descibed in the installation and operating instructions ATTENTION For supplementary information IT about de aerating and draining the pump please consult the installation and operating instructions supplied with the original pump SMEDEGARD Pumping Technology 28 8 Thrust bearing housing optional 8 1 Thrust bearing housing Thrust bearing housing The standard HIL motors
69. impeller The detailed performance curves are in accordance with ISO 9906 Annex A Vibration limits at rated speed and rated flow are according to ISO 9905 The motors used for the measurements are standard HIL When using another motor brand the performance data like Q H efficiency and shaft power must be corrected accordingly The characteristics given are based on e De aerated water at a temperature of 20 C e Density of 1 0 kg dm3 e Kinematical viscosity of 1 mm2 s 1 cst To prevent the pump from overheating gathering gas cavitation etc a minimum flow has to be ensured The minimum flow corresponds to a percentage of the optimum flow Qopt in relation to the temperature of the liquid pumped 2 2 Performance with variable frequency drive The minimum frequency of the HIL motor should be limited to 10 Hz to ensure sufficient cooling When the rotational speed exceeds the nominal speed of the motor make sure that the power output of the motor is suitable to drive the corresponding pump model SMEDEGARD Pumping Technology n n2 p Re YN 0 Z SMEDEGAARD 12 Pumping Technology 2 4 Performance characteristics HILV S F 2 pole 50 Hz 5 US gpm 10 1 L 7 L IM gpm L L 19 20 30 100 200 300 HILV S F 45 HILV S F 32 HILV S F 65 1 Qi
70. ion C SMEDEGARD Pumping Technology This current value can also be used to determine the proper electrical equipment such as variable frequency drive main switch wiring diameter etc 21 9 Motor temperature ratings The electric motor s insulation system separates electrical components from each other preventing short circuits winding burnout and failure Insulation s major enemy is heat therefore it s very important to be sure to keep the motor within temperature limits Thermal classes relate to the maximum winding temperature for which the motor windings are designed to operate for a long and predictable insulation life of 20 000 hours or more The table below provides a summary SMEDEGARD Pumping Technology 59 60 155 130 120 Hot Spot Allowance Permissible temperature rise 40 Maximum ambient temperature Insulation class B F Maximum winding temperature 130 155 Insulation system class NEMA B F Temperature Rating Maximum Winding 130 C 155 C Temperature Temperature Rise Allowance by Resistance Based on 40 C Ambient Temperature All Motors with 1 15 Service Factor Hot 90 C Spot Allowance L Totally Enclosed Fan Cooled Motors Hot Spot Allowance 1 When operating at service factor loading the hot spot temperatures can exceed the insulation rating result ing in shortened motor life The table shows the temperature ratings temperature rise a
71. kW 37 kW 400 692 V 230 400 V 500 V Yor A 3 phase 2 2 kW 37 kW 400 VY or A SMEDEGARD Pumping Technology 7 Horizontal mounting kit optional 7 1 Horizontal mounting kit In special applications it could be a solution to mount the pump in a horizontal position Q Although the pump 1s designed for vertical mounting the hydraulic parts of the pump are also Q capable of functioning in a horizontal position This option is limited by the motor rating The motors of 11KW and above are equipped with a co axial bearing which is not suitable for horizontal mounting To ensure a proper and stable horizontal mounting for the pump stainless steel AISI 304 S support brackets are available To mount the Ss support brackets bolts up to a maximum of M12 can be used Pump bracket support The horizontal mounting kit includes the 7 1 1 Dimensions of pumps fitted ego WIRE DANS with horizontal mounting kit Pump bracket support Motor flange support Dimensions are related to the dimensions of the e 4 bolts M12 complete pump in standard vertical position and 4 washers 12mm are in mm e 4 nuts M12 HILV S C F 65 Motor kW Art nr Re oa a es a a rar Fa IST kg 1 3 2 0 Motor flange support SMEDEGARD 25 Pumping Technology 26 7 2 Mounting of motor flange support The motor flange support can be mounted to the pump using the original bolts washers an
72. kg m A higher density may require more motor power Cooling The space above the cooling fan of the motor must at least be equal to 1 4 of the diameter of the inlet of the cooling fan of the motor in order to have a sufficient supply of air led Related to the motor starts Minimum 10 frequency Hz Maximum 607 frequency Hz 1 Using the factory option O Ring sealing EPDM E425 the max temp limit is 120 C 2 When pumping water the max allowable liquid temp is 80 C 3 Higher temperatures are possible at lower pressure For specific limits contact Smedegaard 4 The total of the supply pressure and no load delivery pressure with closed outlet shut off valve may not exceed the maximum working pressure 5 Contact Smedegaard for more detailed advice 6 For standard motors see the technical specifications When the pump is fitted with another motor band please consult the motor supplier 7 Pumps that are intended for 50Hz operation may not be connected to 60Hz 30 25 Q 20 40 50 60 70 80 90 100 110 120 i Minimum volume flows Q in of Q at optimum temperatures t Table 2 Minimum volume flows Qmin AT on CL E o qu E 455 65 6 1 6 1 Table 3 Specific applications application area Drinking water supply systems irrigation systems water treatment systems car wash systems sprinkler systems Water supply systems
73. life of the product Replace damaged labels immediately SMEDEGARD Pumping Technology 40 13 4 Safety precautions 13 4 1 During normal use Contact the local electricity company for questions about the power supply Shield parts that can become hot in such a way that direct contact is impossible e Never use damaged or deformed coupling protection plates to protect the coupling before putting the pump into use Make sure that the coupling protection plates are never in contact with the running coupling e Always close the terminal box on the pump Only authorised personnel may install maintain 13 4 2 During installation maintenance and repair and inspect the product and repair electrical components Observe the local safety regulations WARNING Always disconnect the energy supply to the product first before installation maintenance and repairs Secure this disconnection WARNING Make sure that no one can be near rotating components when starting a pump WARNING Handle a pump with dangerous liquids with the utmost care Avoid danger for persons or the environment when repairing leakages draining liquids and venting It is strongly recommended to place a relief barge under the pump WARNING N Surfaces of a pump can be hot after continuous operation WARNING Immediately following completion of the work all safety relevant and protective devices must be re installed and or re activat
74. llowances and hot spot allowances for various enclosures and service factors of standard motors The Table also shows highest allowable stator winding temperatures for long insulation life Temperatures are total starting with a maximum ambient of 40 C 104 F The standard motors for the HILV S are designed to operate cooler than their thermal class allows The standard motors have Class F insulation with a Class B temperature rise This gives an extra thermal margin 21 9 1 Ambient temperature Ambient temperature 1s the temperature of the air surrounding the motor or the room temperature in the vicinity of the motor This 1s the temperature that the entire motor would assume when it 1s shut off and completely cool The basic ambient temperature rating point of all standard motors is 40 C 21 9 2 Temperature rise Temperature rise 1s the change m temperature of the critical electrical parts of the motor when it is being operated at full load If the motor is located in a room with a temperature of 20 C and operates continuously at full load the winding temperature rises from 20 C to a higher temperature The difference between starting temperature and final elevated temperature 1s the motor s temperature rise The amount of temperature rise 1s always additive to the ambient temperature 21 9 3 Hot spot allowance Measuring temperature rise shows the difference between cold and hot ohmic resistance of the mo
75. lly tighten the coupling to the correct 6 Lift the pump assembly and coupling to the torque and make sure that the clearances of maximum upwards position and mark the the coupling halves are equally divided See shaft For this purpose put a tyre lever under fig 2 the coupling SMEDEGARD Pumping Technology 30 Table 5 Torques l1 12 13 14 13 Material Torques Nm Cast iron 30 Cast iron 70 Fig 2 Q We A 9 Measure the motor shaft length X 10 Before adjusting the bolt 914 06 inside the shaft bush of the coupling 840 make sure to use loctite on the thread of the bolt to make sure the bolt stays secured in the correct position Adjust the bolt 914 06 inside the shaft bush of the coupling 840 to create the length X Imm This extra millimeter is necessary to provide the required axial play Put the motor shaft with the key in the shaft of the coupling 840 Mount the motor with the pre assembled adapter flange Attach the coupling guards 681 with the hexagon head bolts 901 01 to the motor stool 341 Connect the electricity supply to the motor SMEDEGARD Pumping Technology 8 2 2 Installing the bearing flange on pumps supplied without motor and with
76. ly lift the motor stool 341 and the cover 160 from the upper stage casing diffuser 108 05 108 06 171 03 and the pump shroud 10 6 If necessary use a screwdriver flat and narrow to remove the motor stool 341 from the pump shroud 10 6 Push the screwdriver in the groove of the pumpshroud 10 6 and rotate it around the edge of the motor stool 341 Repeat this action several times until the two parts are separated Lift the pump shroud 10 6 from the pump casing 101 Lift the hydraulic parts from the pump casing 101 by means of a pin diam 5 mm through the coupling pinhole at the top of the shaft 210 Only for V S F 32 45 65 with standard mechanical seal Clean the top end of the shaft 210 thoroughly before removing the rotating part of the mechanical seal 433 from the shaft Place the shaft with the top end facing downwards in a jaw bench or place and lock it into a shaft support accessory SMEDEGARD Pumping Technology 73 74 11 Remove the lock nut with non metallic insert 920 02 from the shaft 210 and take all hydraulic parts from the shaft It is recommended to number the different parts in sequence of disassembling For reassembly of the pump see 29 3 Assembling HILV S 191 25 3 Assembling HILV S AHILV S pump consists of the assembly of three sub assemblies First prepare the subassemblies before commencing with the assembly For the subassembly of the pump casing see 29 3 1
77. m Yh 2 3 0 3 0 4 0 5 SMEDEGARD Pumping Technology 1000 14 3 Technical specifications 50 Hz 3 1 Dimensions and weights HILV S F 32 50 Hz El pa Y FELON ls 615 ELI DN 65 DN 65 gt 5 i L L LJ 220 L 260 320 HILV S F 32 HILV S F 32 50 Hz General a O E Z 52 10 E 32 20 4 233 162 162 830 506 506 32 30 55 asa Ties fan or a 32 40 162 S 3250 187 32 50 E 3270 E 3200 15 55 206 raza 922188 32 00 205 52 100 208 52 110 210 32 120 248 1 Diameter adapter flange 5 5 7 5 kW 300 mm 11 22 kW 350 mm 30 37 kW 400 mm SMEDEGARD Pumping Technology 3 2 Hydraulic performance HILV S F 32 50 Hz 2900 1 min 0 50 US gpm 100 150 0
78. maintain their rotational speed as high as a three phase motor does and therefore Is the pump equipped with a single phase motor will have a performance curve which is approx 5 lower than the published curves Installing another brand of motor on the pump with a different speed influences the performance of the pump and consequently the load of the motor The effect of the speed deviation 1s Capacity linear n2 nl 01 02 Pressure squared n2 n1 2 P2 P1 Motor power cube n2 n1 3 P2 P1 SMEDEGARD Pumping Technology 62 21 11 Efficiency The converting of energy from one form to another always results in the loss of efficiency In converting electrical energy to mechanical energy an electrical motor must therefore also suffer a loss of efficiency This is especially critical where the motor is to be in operation over long periods of time Developments in the construction of electric motors have resulted in increased efficiencies to be able to compare the efficiencies a classification system was introduced in 2001 Most efficiency losses are causes by mechanical factors within the motor and tend to have a greater effect on smaller motors The classification system is designed to take this into account For further reference there is a higher standard IEC4 Super Premier Efficiency being proposed It is likely that much of the increased efficiency required for this standard will be achieved
79. mps supplied without motor with a cartridge seal ee E 1 Remove the coupling guards 681 and the coupling shells 862 2 Remove the seal protection bracket 89 11 03 and its mounting material For pumps with a taper piece 722 with motor of 5 5 kW or higher the two bolts 914 02 or 901 02 has to be placed back to connect the taper piece to the motor stool Thoroughly clean the motor stool 341 the shaft 210 the coupling shells 862 and the motor shaft 3 Loosely fasten the coupling shells 862 with the coupling pin 560 on the shaft 210 Use the hexagon socket head cap screw 914 01 and the nut 920 01 for this When the pump is equipped with a steel coupling never use the same coupling twice but order a new one 4 Place the motor on the motor stool 341 5 Loosen the three cartridge grub screws 904 one turn 6 Push the hydraulic pump assembly in the lowest position 7 Tighten the three cartridge grub screws 904 firmly to the shaft 8 Tighten the lower bolts of the coupling shells 862 so that the coupling slightly clamps around the motor shaft 9 Lift the pump assembly to the maximum upwards position and mark the shaft Use a tyre lever to lift the coupling ATTENTION For motors of 11 kW or higher block the rotor when adjustments are made to the coupling This ensures that the rotor will not come out of its bearings a
80. nology 20 4 Materials 4 1 Overview of materials Pos mr FILAS ia ES 108 14404 160 4404 105 4404 210 1440 230 4404 1 Motor stoo 14408 412 Oring vitor ses Spacer sleeve 1 4404 529 Bearing sleeve Tungsten carbide Bearing Ceramic 890 Base plate JL 1040 o 903 Vent plug AISI316 AISI316 905 Tie bolt 1 4057 JE vent plug 920 Nut 14404 932 Circlip 1 4571 1 The bearing has no pos nr because it is a fixed part of the stage casing 108 or diffuser 171 4 2 Materials conversion Material Code and material nr Standard ASTM AISI IL TO SIS Fer ABADE 1 4301 Chromium nickel steel X5CrNi18 10 EN 10088 A276 304 1 4404 Chromium nickel molybdenum steel X2CrNiMo 17 12 2 EN 10088 A276 316L 1 4408 Chromium nickel molybdenum cast steel GX5CrNiMo 19 11 2 EN 10213 A743CF8M 1 4571 Chromium nickel molybdenum steel X6CrNiMoTi1 7 12 2 EN 10088 A276 316Ti 14067 EN 100863 A276437 14205 ASTOSOS 14401 A276316 14008 d 1 4460 Chromium nickel molybdenum steel X3CrNiMoN 27 5 2 EN 10088 329 1 Note The indication of the material designations to ASTM AISI is not binding SMEDEGARD Pumping Technology 4 3 Mechanical seal specifications Pump series HILV F V HILVS F V HILVCF HILVF 32 HILVSF HILVCF 32 45 gt 7 5kW 32 45 gt 7 5 45 gt 7 5kW HILVF 65 kW HILVCF 65 HILVSF 65 Mechanical seal type Max pressure 1000 kPa 1000 kPa pe 1000 kPa 1000 kPa Dynamio part Gabon Cabon Cabon Gabon Static p
81. of the motor The efficiency figure of the motor is normally used as the one and only parameter to determine the difference between power input and power output The smaller the difference the better the efficiency However the cosine phi is creating a blind current which is not recognized by the energy meters and therefore not taken into account when calculating the total energy consumption Pin U I cosq n 3 n Pshaft Pin Pin Pshaft n The multiplication of cosine phi and efficiency determines the total power consumption and this is what must be used to select the size of the switchgear frequency inverters fuses etc And last but not least total costs which have to be paid to the energy company For example Pmotor Pshaft 1000 W power supply 400 V Cosine phi 0 8 0 5 0 7 0 7 Efficiency 05 08 07 O86 I A 3 61 3 61 2 95 2 58 Pin W 2000 1250 1429 1250 Cos phi eff 04 04 049 0 56 Pin W used to calculate the mains electrical supply 21 13 Number of starts The kW rating of the motor generally dictates the maximum allowed number of starts per hour the motors are continuously rated The maximum number of starts per hour is governed by the temperature rise within the windings for each start DOL Star Delta or Soft Start and the time required for the increased temperature to fall away The moment of inertia of the pumps hydraulic assembly does not influence this due to the square ratio between torque and
82. off valve until the liquid flows from the fill plug C Close the fill plug Fully open the suction shut off valve Check the rotational direction of the pump Fully open the outlet shut off valve aS a ai 17 4 2 In an open circuit with a liquid level lower than the pump OOOH e OY 0 A O O AO AO AO AVO O O A AO pa Or a OY AS AO AO O lt OS OO O Oe O OTTO O TO LO O OS O O o P S BO OS 67 0 6 0 60 ior v0 O 07 6 OT oT p o o o o o o o o O GO CO O O OCO O O O O O O O O O oO oO oO oO oO oO oO oO oO oO o O 0O O OO 0 O O O O O B 6 lt 6 6 lt 6 6 6 a O Or o 1 Partly loosen the drain plug A For HILVE and HILVCF the drain plug must be fully removed 2 Remove the fill plug B from the top bracket 3 Block the entry of the drain plug on the outside of the pump foot 4 Close the outlet shut off valve Fill the pump housing to the maximum through the fill plug with the liquid that 1s to be pumped Screw the drain plug into the pump foot Insert the fill plug in the top bracket Check the rotational direction of the pump Open the outlet shut off valve N 12 SMEDEGARD Pumping Technology 52 17 4 3 Afte
83. ore pressure is forcing the pump shaft downwards axial load The more impellers the bigger the axial load The pump bearing is only meant to center the shaft and because of its specification not suitable to withstand any axial load of the pump shaft Therefore the pump hydraulic assembly is coupled to the motor shaft using the motor bearing to hold the pump shaft in its axial position E g the 4 kW motor 1s used in the following pump models Axial load Model N HILVF 32 1100 HILV 45 716 SMEDEGARD Pumping Technology 58 The required driven side bearing type for this 4 kW motor is 6306 2Z C3 This particular bearing has a dynamic bearing load of 28100 N which is used to calculate the guaranteed running time of the bearing before it runs out of the factory tolerances The advised bearings per motor type are kW Axial bearing kW Co axial bearing Do mo ros BER TT rose TT is os TB ane Do es 2 2 6305 2Z C3 37 7312 BEP 3 6306 2Z C3 e 4 6306 2Z C3 5 5 6308 2Z C3 DO 7 5 6308 2Z C3 pe Using a motor with a different bearing on the driven side consequently leads to a different expected lifetime of the motor Needless to say that when the motor bearing is damaged the axial position of the pump shaft is incorrect which could lead to extreme damages on the hydraulic assembly of the pump 21 4 Fixed axial play Regarding the above mentioned it is also important to avoid axial movement of the motor
84. otor stool 341 Tighten the lower bolts of the coupling shells 862 in such way that the coupling slightly clamps around the motor shaft Lift the pump assembly to the maximum upwards position and mark the shaft Use a tyre lever to lift the coupling SMEDEGARD Pumping Technology ATTENTION For motors of 11 kW or higher block the rotor when adjustments are made to the coupling This ensures that the rotor will not come out of its bearings 7 9 WARNING Correct seal tension max 1 mm lower than the maximum upwards position Position the pump assembly 1mm lower than the maximum upwards position as mentioned earlier Fully tighten the couplings at the given torque see Torques in the annexes Make sure that the gaps between the couplings are equally divided on both sides see drawing Attach the coupling guards 681 with the socket head cap screws 914 05 to the motor stool 341 10 Connect the electricity supply to the motor 17 2 2 Installing the motor on pu
85. p M ATTENTION Make sure that the pump connections are stress free e g no heavy load on the inlet and outlet connections IS It is to be advisable to use flexible connections suitable for the application see drawing above Only on the condition that the pump is provided with a reinforced cast casing model HILVCE the top down force on the flanges can be in accordance with the table below Table 9 Allowable moment HILVCF Type Moment Nm OSI D HILVCF 32 2300 1700 2000 3500 HILVCF 45 2700 80 2700 2700 2500 4500 HILVCF 65 3300 3600 3000 5700 Ry ATTENTION The values mentioned in the tables above are given for the point at which a maximal tension of between 200 and 205 MPa occurs It is assumed that the 3 forces or the 3 moments as given in the drawing below occur simultaneously Table 8 Allowable forces HILVCF Type Force kN SMEDEGARD Pumping Technology ATTENTION IS Pumps that do not stand steady or stable of their own accord should be mounted on a ridgid and stable base ATTENTION IRT Instal the pump where there is t
86. po po E Salad o fo po ms po E Sicon ud Dojo pouso TTT Soybean o po CLA ff Turpentine i o EA CE Turbine oil no SDF oils o 100 Je HILV a Ea CR E E H2S04 Paran 4 E O C CR E E Petroleum without solids o 80 e E eee Phosphoric acid So oro po oo au Poiyetnviene aye JH o o i aig LO m po po E Polasium E 0 o o OO gt Poiassum carbonate 25 LH o HIV gt Polssimydrondo e J mV E Potassium nate oo ao ty Poiassium suphate H 0 o HS i Prop alcohol o o T Soda ye mofo Po po quo o SMEDEGARD Pumping Technology 34 l Substances see special Content Temp Mechanical seal and elastomer variant conditions given at the end max Max PN10 PN 25 PN 25 of the table BQIEGG BQ1VGG U3U3X4GG U3U3VGG U3BEGG Ca SiC Ca Sic TuC Tuc TuC Ca Viton ee e EPDM ES CO Spirits A E Sulphuric ai CO CA ss E Tannie aci a E p pmr ER E Tata acid e E EL E E E Tisodium phosphate o p BS HE Turpentine i E E ER EE Vinegar wine vinegar 0 8 MS o 1 EE o S RR O AOS FE Water glycol mixture salt free HILV x boiler feed water fully desali HILV 2 HILVCF 2 a POP pro boiler feed water partly desali HILV 2 HILVCF 2 O POP po ro APRO A Po pias po po op JHnvcra sl A AA AAA EEE lnE Ei E EOS S boo FE Ds decarbonised water deionised water 1 drinking water HILV healing wale C L partly fed water a 1 rinsing water ae ANO HILV 1 seaw
87. r an extended period of non operation or storage During first start up be sure to check the mechanical seals for leakage due to seizure or dehydration of the lubricating film If this is the case please proceed as follows 1 Turn shaft manually or 2 Start up the pump then open and close the outlet shut off valve quickly during operation 3 Check if the mechanical seal is still leaking If the shaft is still leaking 1 Disassemble the mechanical seal 2 Thoroughly clean and degrease the running surfaces 3 Assemble the mechanical seal again and retry start up Ifthis doesn t solve the shaft leakage replacement of the mechanical seal is necessary 18 Operation 18 1 Operation The pump is controlled externally and therefore does not need any operation guidance SMEDEGARD Pumping Technology 19 Maintenance 19 1 Introduction WARNING Observe the generalsafety precautions for installation maintenance and repair Regular maintenance is necessary for the correct operation of a pump For maintenance of the pump please contact your supplier 19 2 Lubrication Standard motors with a maximum power of 7 5 kW are provided with maintenance free sealed bearings Motors with lubricating nipples must be lubricated after 2000 hours If the pump works under extreme conditions such as vibrations and high temperatures the motors must be lubricated more often Use a lithium based 30 C 160 C bearin
88. r the correct connection diagram e Connect the motor using a motor safety switch 1x 230V L 3x 230V 3x 400V 11 230 400V O O O a o o PTC connection STM 140 EK e All motors 3 kW and up are equipped with a PTC thermistor Consult 23 17 Technical specifications 165 Connect the PTC on a thermistor relais OO O W2 U2 V2 Dx SMEDEGARD Pumping Technology 17 4 Commissioning WARNING N The pump must not be switched on when it is not completely filled up ATTENTION Seen from the top of the motor the pump should rotate clockwise B See IS 19 1 Setting up the pump 145 In case of a 3 phase motor the rotating direction can be changed by exchanging two of the three phase wires 17 4 1 In an open or closed circuit with sufficient supply pressure ESSA TEN C ee OL SUS NAT HT Sec A of Ios E E E I Rep 787 B59 9289 92020 20707070 2 0 2 0 2 02 0 TTT o o 6 ph a OO OY 07 e e 07 Ot 07 6 oh e aY o ay 1 Close the suction shut off valve A and the outlet shut off valve B 2 Open the fill plug C 3 Gradually open the suction shut
89. rotational speed The number of starts varies from 2 2kW 50 starts hour to 37kW 6 starts hour SMEDEGAARD Pumping Technology 21 14 Terminal box position 21 15 Related norms The position of the motor terminal box can easily be rotated by rotating the motor on its motor stool 341 This can be done by loosening the and efficiency motor bolts only and keeping the coupling 862 adjustments unchanged When ordering the pump with an optional position of the terminal E box following indications are used Symbols of construction and IEC 60034 7 Discharge Suction mounting arrangements Connection Connection Terminal markings and direc IEC 60034 8 tion of rotation Noise limits IEC 60034 9 Dimensions and output for IEC 60072 1 electric machines Starting performance of single IEC 60034 12 speed three phase cage induc tion motors Vibration limits IEC 60034 14 12 o clock Country Standard Germany DIN VDE 0530 DIN EN 60034 VDE DIN IEC 34 DIN 42673 DIN 42677 Great Britain BS 5000 BS 4999 6 o clock 9 o clock France NFC 51 111 51 120 OV30000710 OV30000711 NFC 51 200 NFC 51 115 NFC 51 117 NFC 51 119 l Italy CEI 2 3 1988 All models are provided with the motor terminal CEI 2 6 CEI 2 7 box at 3 o clock Suction side as standard CEI 2 8 CEI 2 15 CEI UNEL 13113 71 CEI UNEL 13117 71 HILVE models are provided with the motor CEVUNEL 13118 71 terminal box at 9 o clock disch
90. s of the coupling shells 862 so far that the coupling slightly clamps around the motor shaft Lift the pump assembly to the maximum upwards position and mark the shaft For this purpose put a tyre lever under the coupling Make sure the coupling can move smoothly over the motor shaft so that the shaft will not be lifted out of the bearing see 19 2 1 Install the motor on pumps supplied without motor with a standard mechanical seal 147 ATTENTION For motors of 11 kW or higher block Ts the rotor when adjustments are made to the coupling This ensures that the rotor will not come out of its bearings SMEDEGARD Pumping Technology tq eg WARNING Correct seal tension max 1 mm lower than the maximum upwards 10 position Position the pump assembly 1mm lower than the maximum upwards position as mentioned earlier Fully tighten the couplings to the correct torque The maximum torque is mentioned in 32 1 Torques all pump types 204 Make sure that the gaps between the couplings are equally divided on both sides see drawing Q E X LL J UU Attach the coupling guards 681 with the hexagon head bolts 901 01 to the motor stool 341 Connect the pump to the electrical power and put the pump into operation according
91. ssory or clamp the top end in a jaw bench fitted with soft jaws 2 Slide the spacer sleeve seal 525 05 on the shaft 210 and lock it with the circlip 932 The circlip 932 should be completely covered by the spacer sleeve seal 525 05 If necessary a piece of pipe slightly larger in diameter than the shaft 210 can be used to apply a force to the spacer sleeve seal 525 05 3 Assemble on a bench the upper intermediate ring 509 02 to the discharge opening of the upper diffuser 171 03 and push them in one piece over the shaft 210 with the discharge facing opening downwards 4 Slide an impeller 230 230 01 or 320 02 on the shaft 210 The inlet of the impeller 230 230 01 or 230 02 should point upwards In case of a pump with a half stage impeller 230 02 this impeller must be fitted first Assemble an intermediate ring 509 01 to the upper diffuser 171 03 The top stage of the pump is now assembled ATTENTION Depending on the specific pump and the number of stages that need Is to be assembled the next step is to assemble either an interstage casing with diffuser 171 01 or a diffuser with ceramic bearing 171 02 5 Check the bearing position number in chapter 33 Bearing positions 205 and check if this stage will need a bearing 6 When a diffuser without bearing 171 01 is used slide a spacer sleeve long 525 03 over the shaft 210 into the impeller 230 230 01 or 23
92. tationary part mechanical seal Siliconcarbide EPDM Static sealing O rings EPDM PN 0 Pressure class flange connection Q m h l sec USGPM Nominal capacity see Q H curve above H mWc PSI Nominal head see Q H curve above laen A Nominal current see 2 2 n min Nominal rotation speed P kW HP Installed motor power on the pump Preg kW HP Required motor power for the pump 1 For pumps delivered with special motors no values are given please use values as indicated on the motor plate SMEDEGARD Pumping Technology The following address data are available for service and technical support Smedegaard Pumps Ltd T Smedegaard A S United Kingdom Denmark Tel 44 0 1278 458 686 Tel 45 43 96 10 28 Fax 44 0 1278 452 454 Fax 45 43 63 17 66 info smedegaard co uk info smedegaard dk www smedegaard co uk www smedegaard dk 11 2 Nominal current The maximum allowable current of the motor is mentioned as I max on the motor plate This maximum allowable current shows the maximum working range of the motor and can be used to protect the motor WARNING Be careful in using it this way because not only the motor but also the pump has to be protected in its application On the pump plate sleeve sticker pump current at 400 Volts will be stated against I nom and can be used to pre set the motor protection switch to protect the pump motor combination C 4 SMEDEGARD Pumping Technology
93. tended for use in areas in which explosive atmospheres caused by mixtures of air and gases vapours or mists or where air dust mixtures are likely to occur Category 3 Equipment in this category is intended for use in areas in which explosive atmospheres caused by mixtures of air and gases vapours or mists or where air dust mixtures are likely to occur or if they do occur are likely to do so only infrequently and for a short period only G Suitable for an environment that is explosive due to gas vapour or fumes not suitable for an environment that is explosive due to dust EEX C Protection principle type c for products that are constructively safe T4 T3 Temperature class T4 for medium temperatures up to 100 C T3 for medium temperatures above 100 C ATTENTION When there is an ATEX sticker on Is the pump the pump must only be used for pumping a medium with a conductivity higher than 50 pS m The medium must not be flammable ATTENTION When the pump is placed in an explosion hazardous environment Is no pump should be opened or disassembled on site Due to the probable creation of sparks during loosening and tightening of nuts and bolts SMEDEGARD Pumping Technology 15 1 3 Commissioning check list It is compulsory to check these points prior to put the pump in operation e Check if the ATEX data on the motor and the pump are in line with the specified category See table 7 ATEX Categories 142
94. tended voltage range and can be used at 50 Hz or 60 Hz WARNING The motor pump combination must be selected for 50 Hz or 60 Hz operation Specific range 230V 400V 230 400 50 Hz 208 240 360 420 230 400 60 Hz 208 280 360 480 Specific range E 400V 692V 400 692 50 Hz 360 420 624 752 400 692 60 Hz HU 360 480 624 832 21 8 Nominal current The current of the motor depends on the required output power and voltage Both the increased power output and wide voltage range is a benefit of the HIL motor but on the other hand implies that the rated current could be misunderstood These figures are only valid when pumping a water like liquid with a viscosity of 1 mm2 s When the viscosity deviates from the above the required power deviates accordingly The maximum allowable current of the motor is mentioned as I max on the motor plate This maximum allowable current shows the maximum working range of the motor and can be used to protect the motor WARNING Be careful in using it this way N because not only the motor but also the pump has to be protected in its application The current of the pump motor combination has to be measured while 1n the application to pre set the motor protection switch at its required value On the pump plate sleeve sticker this pump current at 400 Volts will be mentioned as I nom and can be used to preset the motor protection switch to protect the pump motor combinat
95. the current standards and guidelines Use the pump only ina perfect technical state in conformance with the intended use described below The Intended use as laid down in EN 12100 l is the use for which the technical product is intended according to the specifications of the manufacturer The use of the product has been described in the sales brochure and in the user manual Always observe the instructions given in the user manual When in doubt the product must be used as becomes evident from its construction version and function SMEDEGARD Pumping Technology 41 42 15 Explosion safety 15 1 Explosion safety ATTENTION This sub chapter contains important IRT information which has to be taken in consideration when installing the pump to the ATEX specification in a hazardous environment 15 1 1 General Stickers or indicators on the pump sleeve and the motor indicates whether the pump 1s suitable for use in an environment with risk of explosion It is allowed to install the pump in a zone which is classified in directive 1999 92 EC When in doubt it is compulsory to check the above directive 15 1 2 Indication Ex II 2 G EEx c T3 CE 0038 167363 Table 6 Explosion safety Indication Meaning Product group for use above ground with the exception of mine working where there can be danger of explosion due to mine gas and or flammable substances 2 3 Category 2 Equipment in this category is in
96. tighten nuts and bolts to the required amount of torque at once Always make sure to increase torque using at least 3 attempts before reaching the required amount WARNING Always make sure to tighten nuts and bolts crosswise WARNING The torques given in the tables below already take into account possible frictional resistance of windings and materials Therefore never use grease copper paste or oil on the nuts and bolts when applying the torques gt gt P Table 19 Shafts pos 920 02 Bolt or nut Torque Bolt M6 Po 11Nm Bolt M8 25Nm Bolt M8 16 mm 30Nm Bolt M10 a 70Nm Lock nut M10 V C S 1117 28Nm Lock nut M10 LHS 6 BO 40Nm Lock nut M12 P BON Table 20 Tie bolts pos 920 03 Pump Types Torque V C S 2 4 PO 12Nm VOST 10 14 18 TON V C S 24 32 45 65 P TONm Se Town Table 21 Coupling shells pos 914 01 Type Sars Torque M6 Steel 16Nm Steel and cast iron 30Nm Aluminium 22Nm Cast iron 70Nm Table 22 Screwed plugs pos 903 02 Pump Torque V C S 32 45 65 M12 10Nm Table 23 Seal cover pos 901 05 Pump Torque V C S 32 45 65 10Nm SMEDEGARD Pumping Technology 8l 28 Bearing positions 28 1 Bearing positions HILV S F 32 45 171 01 Diffuser 171 02 Diffuser with ceramic bearing 171 03 Diffuser upper 108 04 Stage casing bottom A Impeller location 1 Counter parts of the bearing on the shaft 529 bearing sleeve 525 01 spacer sleeve short Nr of stages
97. tor winding resulting in the average temperature change of the entire winding including motor leads end turns and wire deep inside stator slots Because some of these spots are hotter than others an allowance factor is made to reflect the temperature at the hottest spot This allowance factor is called the hot spot allowance 21 9 4 Changed insulation class By taking a Class B totally enclosed fan cooled T frame motor with Class F insulation an increased service factor from 1 0 to 1 15 is possible The same change of insulation class can be used to handle a higher ambient temperature or to increase the life expectancy Changed insulation classes also make the motor more suitable for operation in high elevations where thinner air has less cooling effect SMEDEGARD Pumping Technology Similarly the HIL standard motors are designed for Class B temperature rise but have insulation systems utilizing Class F materials This extra margin gives the motor a life bonus Extra thermal capability can be used to handle Higher than normal ambient temperatures Higher than normal temperature rise brought on by overloads or The extra capability can be used to extend motor life and make 1t more tolerant of overheating factors caused by high or low voltages voltage imbalance blocked ventilation high inertia loads frequent starts and any other factors that can produce above normal operating temperatures If the
98. ts are made to the coupling This ensures that the shaft will not come out of its bearings WARNING Correct seal tension max 1 mm lower than the maximum upwards position Position the pump assembly Imm lower A than the maximum upwards position as mentioned earlier See fig 1 Fully tighten the coupling to the correct torque see point 8 of the previous paragraph and make sure that the clearances of the coupling halves are equally divided See fig 2 Measure the motor shaft length X Before adjusting the bolt 914 06 inside the shaft bush of the coupling 840 make sure to use loctite on the thread of the bolt to make sure the bolt stays secured in the correct position Adjust the bolt 914 06 inside the shaft bush of the coupling 840 to create the length X Imm This extra millimeter is necessary to provide the required axial play Put the motor shaft with the key in the shaft of the coupling 840 Mount the motor with the pre assembled adapter flange Attach the coupling guards 681 with the hexagon head bolts 901 01 to the motor stool 341 Connect the electricity supply to the motor SMEDEGARD Pumping Technology 9 Medium handled 9 1 Medium handled Substances see special Content Temp Mechanical seal and elastomer variant conditions given at the end max na PN PN10 PN25 PN 25 PN10 PN25 PN25 PN 25 T BO1EGG BGIVGG U3U3X4GG USUSVGG U3BEGG TuCTTUC TuG Ca EE Q1 BVGG

HILV(S)(F) - Smedegaard

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