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Ionizers - Koganei UK

1. DTRY ELF04 172 148 Filter cover Straight flow louver 71 140 Wide angle louver Rear fan guard i CL peus as 1 1 a wan MA mr vi 2 MON ML Knob bolt Selector switch o g AAA 3 Tice c En i We EHN HE3 sL Es I TZ E gx I m vum m E i NI E G Sl 2 A 2 1 T Lu a ET Er T e T a i E W c gt 11 3 E lt LL Air flow rate 47 9 adjusting knob Ground terminal Bracket Connector male molex 5569 04 1 N a Power and signal cable Ez za VCTF 0 3 mm X4 wires M ed JIS C 3306 er eR 45 Main unit 3 44 5 Bracket mounting hole 9 10 2000 60 Bracket 2 M3X0 5 Main unit mounting thread Thread depth 5 or less molex 5557 04R Power and signal cable Accessory o 1 Ground terminal Input power 24 VDC es IESUS Connector pin location and lead wire colors 4 Green 0 V 3 L 4 1 White amp 2 Black Contact point output 3 Red 24 VDC 24 VDC 3 Red Input power 24 VDC ce nett LOAD 4 Green Ground for power Main Bleck 24 VDC Circuit 50 ele a White ALARM 72 Viewed from A Pin locatio
2. CN Power and signal connector oe molex 5557 04R For power and signal connection PS 5 10 2000 32 15 Connector male NO NC selector switch Discharging needle molex 5569 04A1 48 Power indicator LED Green Abnormality indicator LED Red BLOW TYPE E Nozzles e Standard nozzle DTRY NZRO1NS Static Electricity Removing Unit IONIZER M24X1 493 7 lonized air flow outlet Note LO 10 Width across flats 42 Note The standard nozzle DTRY NZRO1NS has a groove e Stainless steel pipe nozzle DTRY NZRO2S gt LE M24X1 Width across flats 10 Width across flats 12 lonized air flow outlet z I tn E 37 5 120 FAN 157 5 1 164 5 i in the hexagonal section to be distinguished from DTRY NZR0O1S earlier model e Shower nozzle 60 type DTRY NZR20SW e Shower nozzle 90 type DTRY NZR21SW M241 lonized air flow outlet M24X1 11 5 Width across flats lonized air flow outlet e Flat nozzle DTRY NZRO1FT M24X1 Width across flats 10 Width across flats 12 nut Width across flats TQ lonized air flow outlet e Straight bar nozzle DTRY NZR 00B
3. W Optional nozzle units for bender nozzles use the unit at the tip of a flexible tube for changing a nozzle Bender shower nozzle unit 60 type DTRY ADN SW60 Bender shower nozzle unit 90 type DTRY ADN SW90 Width across flats 1 92 lonized air flow outlet Width across flats 7 2 lonized air flow outlet 20 Bender flat nozzle unit DTRY ADN FTO1 29 5 14 Width across flats Width across flats lonized air flow outlet Bender bar nozzle unit DTRY ADN 1008 nut lonized air flow outlet Model ERE TREES DTRY ADN 100B 100 129 7 158 11 DTRY ADN 200B 200 229 7 258 21 Remark Loosen the nut to adjust the direction of the lonized air flow outlet Note Do not contact the nozzle with a grounded conductive object The abnormality indicator LED may turn on Creceed COMPACT BLOW TYPE Dimensions am Power and signal cable Accessory COMPACT BLOW TYPE Input power 24 VDC es E Connector pin location and lead wire colors E Main Unit 3 4 1 White amp 2 Black Contact point output Red 24 VDC 24 VDC L 3 Red Input power 24 VDC 2 Black ALARM LOAD 4 Green Ground for power m o 1 head type 1 White ALARM D
4. lonizer Static Charge Removal Time Q Static charge removal range when the wide angle louver is used mm 300 lonizer 1 mm 0 0394 in EXE sec XE sec 46 sec Jes sec __ s 10 sec 10 12 sec Notes 1 The static charge removing characteristics are measured by in house test standard using the charged plate monitor of 20 pF 1150 mm 2 The static charge removal time means decaying time from 1000 V to 100 V at the max flow rate without filter 3 The static charge removing characteristics were measured from the center of the fan outlet Static Electricity Removing Unit IONIZER Specifications Mi Steady Flow Fan Item Mode DTRY ELFO2 DTRY LFOS DTRY ELFO4 Power supply 24VDC 5 Consumption current mA 200 210 350 Output voltage kV Approx 2 high frequency type Indicator Power supply While the Power Switch is pushed ON the Power Switch Green and the H V power indicator LED Green on the front of the main unit turn on LED Abnormality When an abnormality occurs during discharge the abnormality indicator LED Red on the front of the main unit turns on Power safety circuit The contact point output NO NC is selectable when an abnormal discharge occurs Nete 1 24 DVC 50 mA Max Outer dimension Note2 mm 61 L X80 W X 100
5. 0 1 0 2 0 3 0 4 0 5 0 6 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Supply Air Pressure MPa Bender Nozzle Length and Static Charge Removing Characteristics Flat Nozzle Bender Nozzle Length and Static Charge Removing Characteristics Straight Bar Nozzle 100 mm pe When mounting the nozzle unit i When mounting the nozzle unit _ DTRY ADN FT01 to the nozzle Ee DTRY ADN 100B to the nozzle DTRY NZL 00ND TD DTRY NZL 00ND NZL200ND NZL300ND NZL400ND NZL500ND NZL200ND NZLS300ND NZL400ND NZL500ND Measured distance 50 mm Static Charge Removal Time sec Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 0 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Supply Air Pressure MPa Bender Nozzle Length and Static Charge Removing Characteristics Straight Bar Nozzle 200 mm When mounting the nozzle unit DTRY NZL OOND NZL200ND NZL300ND NZL400ND NZL500ND Measured distance 50 mm Static Charge Removal Time sec Note The static charge removing characteristics are measured 0 1 0 2 0 3 0 4 0 5 0 6 i by in house test standard Supply Air Pressure MPa Creceed Handling Instructions and Precautions for BLOW TYPE Precautions on Use 1 When grounding a metallic portion of the nozzle in the blow ty
6. Dimensions mm 47 Power supply terminal block Air piping port 26 Operation Switch 42 30 92 _ Long nozzle iid Adjustable mounting angle s By every 9 degrees o 5 EE N Z Operation co indicator LED ES Green Normal discharge Red Abnormal T discharge 2 M4X0 7 4 n side T Long nozzle Holder Velcro 8 lt ccessories Airguabody Velcro fastening 2 pcs MEE Holder Mode switch Power switch Controller s back side 100 Controller Static Electricity Removing Unit IONIZER MINI LINE FILTER Offers clean and economical air Use of a porous hollow fiber membrane achieves a lightweight and compact filter with simple construction Can be mounted directly to the static electricity removing unit IONIZER DTRY LF040 Note DTRY LFO080 cannot be directly mounted to the lonizer Connection port Rc 1 8 High filtering performance Filter element Filtering efficiency Compact but high flow rate DTRY LF040 DTRY LFO80 i Connection port Rc 1 4 P These values are the flow rate at 0 7MPa supply air with 0 03 MPa pressure drop DTRY LF080 Inner construction and parts name Symbol Body DTRY LF040 DTRY LF080 m TEL Remark See for the specifications flow characteristics dimensions handl
7. Static Charge Removal Time sec Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Supply Air Pressure MPa 1 MPa 145psi e Creceed Graphs of Static charge Removing Characteristics Static Charge Removing Characteristics obtained when the Nozzle with Stainless Steel Pipe is used oo Nozzle DTRY NZLO2S Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when Shower Nozzle 90 type is used 00 Nozzle DTRY NZL21SW Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Static Charge Removimg Characteristics obtained when the Spiral Bar Nozzle is used e 14 gt Nozzle DTRY NZL200SP pe aay Measured distance 50 mm easured distance 100 mm Measured distance 150 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 200 mm is used gt Nozzle DTRY NZL200B Measured distance 50 mm 8 Measured distance 150 mm Measured distance 300 mm 6
8. Power indicator LED Green Abnormality indicator LED Red 85 4 3 4 Connector male 77 4 Mounting hole for bracket molex 5569 04A1 Power and signal cable VCTF 0 3 mm X 4 wires JIS C 3306 Power and signal connector 97 molex 5557 04R E QA c z For power and j signal connection t E M3X0 5 Depth 7 Ground terminal A _ Dual use as a tapped hole for mounting the main unit Bracket accessory Ground is 9 10 2000 Note Use a mounting hole on the bracket for grounding OUT lonized air Creceed Dimensions mm LC SERIES BLOW TYPE DTRY LCE without standard nozzle NO NC selector switch Rc1 8 Filter DTRY LF040 ve ne ee fe fee Power indicator LED Green Abnormality indicator LED Red Connector male molex 5569 04A1 Power and signal cable VCTF 0 3 mm X 4 wires JIS C 3306 Power and signal connector molex 5557 04R AS QA For power and LU n M3X0 5 Depth 7 Ground terminal 15 27 M3X0 5 Depth 7 signal connection A Dual use as a tapped hole for Tapped hole for mounting the main unit 10 2000 mounting the main unit z3 T Sj Bracket accessory 2 Gro
9. Features W Small sized lonizer suitable for clean environment applications Mi Low particle generation type Newly developed discharging needle special alloy used minimizes particle generation from discharging needle Compared to our conventional nozzles E Nozzle made of pure titanium and alumina ceramics minimizes particle generation by discharge Compared to our conventional nozzles Bi Assembled inspected and packaged in the clean room helping to minimize particle adhesion Compared to our other products W Using a filter on air supplying side prevents particle penetration and contamination of the workpiece li Smaller size and lightweight and installable anywhere MW High frequency method provides good ion balance and suitable for static charge removal of devices whose allowable charged voltage are low B No high voltage wiring is required due to built in high voltage generation portion No adjustment of ion balance is required Particles Measurement of particles DTRY LCE 01 Amount of Particles KOGANEI measures the amount of generated particles using our measurement method unaffected by environment such as the downflow at a clean bench ES 0 1 um E 0 2 um 0 3 um or larger O Method Flows all air from the lonizer to the particle counter to measure the amount of particles 1 Flows only air with the lonizer turned off and measures the amount of particles Background measurement 2 Turns on t
10. For application examples refer to page Caution Dedicated use for conductive urethane tube AC adapter DTRY ELC04 Rating Input 100 VAC to 240 VAC 50 60 Hz 0 6A Output 24 VDC 750mA e Tungsten discharging needle for replacement supplied by a set of 5 needles DTRY ELB11 e Controller DTRY ELC1 SN IME Dedicated for DTRY ELLO1 DTRY ELBO1 amp 02 Dedicated tool for replacing the discharging needle Note Bit alone is available DTRY ELB21 Shape of the bit inserting section EE 6 35 9 0 22 gt Creceed BLOW TYP E Power and signal cable Accessory Dimensions mm Input power 24 VDC Connector pin location and lead wire colors Ground terminal 4 Green 0 V Power 24 VDC 63 Red 24 VDC 24 VDC 4 3 Red Input power 24 VDC LOAD BLOW TYPE 4 Green Ground for power va 2 Black 7 T ISA 1 White ALARM in Uni BiMain Unit Viewed from A A Pin location of molex 5557 04R female INSIDE CIRCUIT 9 OUTSIDE CIRCUIT Circuit 1 head type Notes 1 ON OFF of the power to the lonizer should be done at the DTRY ELBO1 input side 24 VDC side Ground terminal Throttle valve 2 Ground for power and ground terminal are connected inside 3 For output of abnormality output contact point see page 12 Knurled nut M3 Power and signal cable VCTF 0 3 mm X
11. 100 V Lu n gt e gt na y we KOGINCI DTRY ELLO1 m9 39 IN JAPAN a X For the graph of static charge removing characteristics obtained when using the standard nozzle DTRY NZLO1NS see page Bender Nozzle Length and Static Charge Removing Characteristics Conductive Urethane Tube Length and Static Charge Removing Characteristics me DTRY O a Manado BV Ru DSL ES DTRY ADN U to the nozzle DTRY NZLO1NS Tube length 100 mm Tube length 200 mm Tube length 300 mm Tube length 400 mm Tube length 500 mm NZL100ND NZL200ND NZL300ND NZL400ND NZL500ND Measured distance 50 mm Static Charge Removal Time sec Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 O 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Supply Air Pressure MPa Teflon Tube Length and Static Charge Removing Characteristics lt Silicone Tube Length and Static Charge Removing Characteristics c 4 When mounting the Teflon tube DTRY ADN F i pop When mounting the silicone tube DTRY ADN S d to the nozzle DTRY NZLO1NS to the nozzle DTRY NZLO1NS Tube length 100 mm Tube length 200 mm Tube length 300 mm Tube length 400 mm Tube length 500 mm Tube length 100 mm Tube length 200 mm Tube length 300 mm Tube length 400 mm Tube length 500 mm
12. 62 L X 100 W X 120 H 62 X 140 W X 160 Mass Note3 g oz 400 14 1 520 18 3 830 29 3 lon balance Note4 V 10 Static charge removal time Note4 Sec 3 or less 2 2 or less 1 5 or less Ozone generation amount Note4 ppm 0 04 or less Fan Max flow rate m min ft min 0 5 17 7 1 1 38 8 3 0 105 9 capacity Adjustment Stepless adjustment by using the flow rate adjusting knob Operating ambient temperature F 0 40 32 104 avoid a place subject to dew condensation User s manual 1 pc wide angle louver 1 pc power and signal cable 2 m 78 7in 1 pc ground lead wire 2 m 78 7in Accessories 1 pc rear filter 1 pc cleaning brush for discharging needle and 1 pc contact point selector switch protection sticker Notes 1 For output of abnormality output contact point see page 2 When a bracket and a filter removed Does not include protruding portions 3 When a bracket and a filter removed 4 300 mm 11 8in from the center of the fan outlet at maximum flow rate when the straight flow louver used Remark lon balance and static charge removal time were measured by in house test standard Contact us for more detail gt E LL LLI o 23 gt gr oF Q9 LL Order code STEADY FLOW FAN TYPE W Main unit DTRY ELF02 DTRY ELF03 DTRY ELF04 Wide angle louver Wide angle louver Wide angle louver accessory accessory accessory Optio
13. 150 mm Measured distance 300 mm Measured distance 300 mm S Measured distance 500 mm E 6 Measured distance 500 mm E E amp 5 as 5 5 2 g 2 po S 5 c c 0 0 1 0 2 0 3 0 4 0 5 00 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Supply Air Pressure MPa S Static Charge Removing Characteristics obtained Bender Nozzle Length and Static Charge Removing Characteristics Shower Nozzle 60 Type when the U shaped Bar Nozzle is used When mounting the nozzle unit MR EE _ DTRY ADN SW 60 to the nozzle y Nozzle DTRY NZR100U DTRY NZR 00ND NZR100ND NZR200ND NZR300ND NZR400ND NZR500ND Static Charge Removal Time sec Static Charge Removal Time sec Supply Air Pressure MPa Supply Air Pressure MPa Bender Nozzle and Static Charge Removing Characteristics Shower Nozzle 90 Type Bender Nozzle Length and Static Charge Removing Characteristics Flat Nozzle When mounting the nozzle unit When mounting the nozzle unit gt DTRY ADN SW90 to the nozzle i 55 DTRY ADN FTO 1 to the nozzle DTRY NZR 00ND DTRY NZR OOND NZR100ND NZR200ND NZR300ND NZR400ND NZR500ND NZR100ND NZR200ND NZR300ND NZR400ND NZR500ND Measured distance 50 mm Static Charge Removal Time sec Static Charge Removal Time sec Supply Air Pres
14. 4 wires JIS C 3306 Power and signal connector molex 5557 04R With 26 quick fitting 68 4 4 5 Mounting hole J For power and signal connection A d j 2000 I pu 14 2 Connector male NO NC selector switch Discharging needle 35 5 molex 5569 04A1 80 6 92 EL Power indicator LED Green Abnormality indicator LED Red 2 head type Power and signal cable Accessory mue DTRY ELBO2 Input power 24 VDC oe enna Connector pin location and lead wire colors o4 Green 0 V 3 24 1 White amp 2 Black Contact point output 3 Red 24 VDC 24 VDC 3 Red Input power 24 VDC LOAD 4 Green Ground for power Meine AT ADD in ISH 1 White ALARM ii 4H 2 Viewed from A A Pin location of molex 5557 04R female INSIDE CIRCUIT OUTSIDE CIRCUIT Circuit Notes 1 ON OFF of the power to the lonizer should be done at the input side 24 VDC side Throttle valve 2 Ground for power and ground terminal are connected inside With 46 quick fitting 3 For output of abnormality output contact point see page 9 12 68 12 ik TAD Ground terminal AL uH J 4 44 5 Mounting hole Knurled nut M3 erf Power and signal cable VCTF 0 3 mm X 4 wires JIS C 3306
15. 5 0 6 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Supply Air Pressure MPa Static Charge Removing Characteristics obtained Charge Removing Characteristics obtained when the Free mounting L shaped bar nozzle 200 mm is used when the U shaped Bar Nozzle is used Nozzle DTRY NZL200FMT EO Nozzle DTRY NZL100U 20 EN 18 x Measured distance 50 mm Measured distance 15 mm 16 Measured distance 150 mm li 14 Measured distance 300 mm 12 Measured distance 500 mm E E 10 gt E cc S 8 8 8 4 2 5 5 0 1 0 2 0 3 0 4 0 5 0 6 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Supply Air Pressure MPa Bender Nozzle Length and Static Charge Removing Characteristics Shower Nozzle 60 Type Bender Nozzle Length and Static Charge Removing Characteristics Shower Nozzle 90 Type When mounting the nozzle unit When mounting the nozzle unit _ MA _ DTRY ADN SW60 to the nozzle DTRY ADN SW90 to the nozzle DTRY NZL J00ND DTRY NZL J00ND NZL100ND NZL200ND NZL300ND NZL400ND NZL500ND NZL100ND NZL200ND NZL300ND NZL400ND NZL500ND Measured distance 50 mm Measured distance 50 mm Static Charge Removal Time sec Static Charge Removal Time sec
16. 524 5 Remark Loosen the nut to adjust the direction of the lonized air flow outlet Note Do not contact the nozzle with a grounded conductive object The abnormality indicator LED may turn on Static Electricity Removing Unit IONIZER COMPACT BLOW TYPE lll Optional nozzle units for bender nozzle use the unit at the tip of a flexible tube for changing nozzle Bender shower nozzle unit 60 type DTRY ADN SW60 Bender shower nozzle unit 90 type DTRY ADN SW90 gt m na Width across flats 1 92 lonized air flow outlet ES _ Width across flats Width across flats Width across flats 12 N 1 2 nut lonized air flow outlet Model res ee eee DTRY ADN 100B 100 129 7 158 11 DTRY ADN 200B 200 229 7 258 21 Remark Loosen the nut to adjust the direction of the lonized air flow outlet Note Do not contact the nozzle with a grounded conductive object The abnormality indicator LED may turn on Creceed Dimensions of Common Options for BLOW TYPE and COMPACT BLOW TYPE mn e Conductive urethane tube DTRY ADN U Conductive urethane tube E 500 e Teflon tube DTRY ADN F Teflon tube 5 Note The DTRY ADN F cannot be used for the earlier standard nozzles
17. Application Examples Removal of static charges when peeling off a Removal of particles inside a container using protective sheet a long nozzle Optimum for removing particles when peeling Use Air Gun type lonizer with a long T LCD protective sheet on car navigation systems nozzle to remove particles in cellular phone etc a confined space or inside of A normal high pressure air blower may cause a workpiece charged a bottle necked container with static electricity which could attract particles Air Gun Type lonizer can remove static charges while blowing away undesired particles by blowing ionized air Using the long nozzle Removal of static charges and particles on parts by holding the Air Gun type lonizer The operation switch has two operating procedure Mode Provides air flow while the operation switch is pressed Mode Provides air flow when the operation switch is pressed once and press it again to stop ea eee nr tiie e Dedicated holder Removal of particles when assembling parts co Easy to place remove Remove particles on the undersurface of a 2 the main body to from the holder The main transparent cover or inside of a case which is easy to attract particles mee of static charges eee T body can be rotated by every 9 degrees on the holder The mode B of the operation switch keeps the blowing air when pressed once ex
18. Charge Removing Characteristics when using the other nozzles MBlow Type DTRY ELBO1 lll Compact Blow Type DTRY ELLO 1 m Static Charge Removing Characteristics Static Charge Removing Characteristics b obtained when the Standard Nozzle is used obtained when the Standard Nozzle is used amp Nozzle DTRY NZRO1NS Nozzle DTRY NZLO1NS 5 Measured distance 50 mm Measured distance 50 mm 4 Measured distance 150 mm Measured distance 150 mm Measured distance 300 mm Measured distance 300 mm 3 Measured distance 500 mm Measured distance 500 mm Static Charge Removal Time sec Static Charge Removal Time sec 0 05 0 1 0 15 0 2 0 25 0 3 0 1 0 2 0 3 0 4 0 5 0 6 B9 Controller Supply Air Pressure MPa Supply Air Pressure MPa T Item Model DTRY ELC11 Power supply 24 VDC 5 Consumption current mA 410 Outer dimensions mm 222 L X 60 W X 135 H Main unit only Mass g oz 830 29 28 Main unit only Media Air Max flow rate min ANR 150 0 7 MPa at primary side pressure and 0 5 MPa at secondary side pressure Operating pressure adjusting range 0 02 0 5 3 73 Proof pressure MPalpsi 1 5 218 Filtering particle diameter um 0 01 Filter capacity Filtering efficiency 99 99 Operating ambient temperature C F 5 45 41 113 indoor avoid a place subject to dew condensation Accessories 1 pc connection cable between controller and lonizer 1 5
19. ELF04 AIR GUN TYPE u l ur 2 CONTENTS safety Precautions LC SERIES BLOW TYPE AIR GUN TYPE Handling Instructions and Precautions Features Particles 30 Features Specifications for all types of lonizers Specifications Static Charge Removing Characteristics BLOW TYPE Static Charge Removing Characteristics f Application examples Dimensions Features Order Code Dimensions MINI LINE FILTER Nozzle Types and Models Handling Instructions and Precautions D Features A Application examples STEADY FLOW FAN TYPE opecifications Dimensions opecifications Features amp Handling Instructions and Precautions Order Code Application examples 36 Dimensions Static Charge Removing Characteristics Static Charge Removing Characteristics iow type Specifications Order Code Static Charge Removing Characteristics A Dimensions 39 Handling Instructions and Precautions Handling Instructions and Precautions o o Q D Safety Precautions Static Electricity Removing Unit IONIZER Always read these precautions carefully before use Before selecting and using products please read all the Safety Precautions carefully to en
20. an object from which to remove static charges 4 f the lonizer is not grounded properly static charge removal level will be reduced Precautions on Use Before inspections cleaning or maintenance be sure to switch off power supply In the case of a failure always consult Koganei for adjustment or repair of the product Periodic maintenance is required to maintain performance Perform peri odic maintenance according to the Instruction Manual of the product The service life of the discharging needle varies depending on the environmental conditions where it is used poor operating envi ronment e g very humid conditions or failure to clean the discharging needle will lead to degraded performance of the discharging needle Hence periodic maintenance is required 5 Care should be taken to wire correctly When the side and the side of the power supply wiring are connected in reverse to the main unit of the lonizer a failure will occur 6 Do not use the product at a moving section of a device under shock and vibration 7 Do not use the cable for AC adapter or power supply and signal cables provided with the products for a moving section Otherwise they may break down Aa ow Creceed BLOW TYPE COMPACT BLOW TYPE The Blow type version can remove static charges with pinpoint accuracy As distinct from current AC type lonizers these units can be used with a low voltage DC power supp
21. ion balance When the distance from the ionized air flow outlet is 50 mm ion balance is 15 V or less There is little radiation noise and no electrical field concentration generated by corona discharge therefore there is no detrimental effet on electric equipment and electronic devices Q Compact high voltage power supply is built in the main body and high voltage section is not exposed externally providing safer design Main body weighs only 140 g and is very compact Easy to use construction because air supply tube electric power supply and signal wire are all built into one cable Two types of nozzles are equipped as standard long and short Suitable for removing static charges with pinpoint accuracy and removing dust in tight spaces Electric operation switch offers light force operation and is free of finger fatigue Two operating procedures of operation switch Mode A Provides air flow while the operation switch is pressed This is the same as general air guns Mode B Provides air flow when the operation switch is pressed once and press it again to stop This keeps the blowing air when the switch pressed once Dedicated holder allows the use even with the main body is placed on the holder The main body can be rotated by every 9 degrees on the holder Application example Highly effective to remove dust when printing photos or making additional copies Countermeasures against particles attracti
22. is 1mm MiDue to good ion balance removal of static charge is always possible Decay time from 1000 V to 100 V at 100 mm distance is within a second when using a standard nozzle and applying 0 1 MPa air pressure MiThere is no electric field concentration at ionized air flow outlet therefore there is no detriment to the device A strong electric field is generated at the high voltage applying section in current ionizers This can cause breakage of the device when bringing the lonizer close However KOGANCI the Koganei lonizer causes no damage to the device even when bringing it close DTRY ELLO1 MVery low generation of electrical noise due to low voltage output Meets the requirements for EN55011 1998 Group1 Class A C HV Alarm output when abnormality occurs in high voltage section where generating ion Ensures prevention of producing defective products caused by faulty removal of static charges Switchable contact points between N O a contact and N C b contact MADE N JAPAN BICE marking compliant products W Controller is available The controller includes an in line filter PLF100 and a regulator The former removes particles and the latter adjusts pressure enabling control of both power and air supply for the Blow type Note Ensure removal of oil and water in the air beforehand Conventional method commercial frequency High frequency method 68
23. m Note Pay attention to the maximum flow rate and operating pressure adjusting range when using the controller It may cause a shortage of the flow rate compared to the one O obtained not using the controller Remark The lonizer is a stand alone unit However the use with the controller enables control of both power supply and air Creceed Order code BLOW TYPE llMain Unit 1 head type DTRY ELBO1 KOGRNe E ce The main unit cannot be operated alone Always use it with a nozzle 2 head type DTRY ELBO2 3f The discharging needles are covered with cover caps for protection Remove the cap before installing the nozzle Nozzles for Blow e Standard nozzle DTRY NZRO1NS im Bender nozzles DTRY NZR100ND 100 mm DTRY NZR200ND 200 mm DTRY NZR300ND mm DTRY NZR400ND 400 mm DTRY NZR500ND 500 mm a 9 Stainless steel pipe nozzle 120 mm DTRY NZRO2S T Ws e Shower nozzles DTRY NZR20SW 60 type DTRY NZR219SW 90 type e Flat nozzle DTRY NZRO1FT M e Straight bar nozzles DTRY NZR100B Nominal size 100 mm DTRY NZR200B DTRY NZR300B DTRY NZR400B DTRY NZR500B Nominal size 200 mm Nominal size 300 mm Nominal size 400 mm Nm A 2 Nominal size 500 mm L shaped bar nozzles DTRY NZR100L Nominal size 100 mm DTRY NZR200L Nominal size 200 mm QA et Free mounting L shap
24. nut B At this time secure the bender nozzle with the nut A to prevent applying force on the tube When adjusting the direction of the ionized air flow outlet of the bender flat nozzle unit DTRY ADN FTO1 make the adjustment at the of the unit and secure it with the nut 1 To replace nozzle or nozzle unit for bender nozzle always turn off the power supply and shut off the air 2 he recommended tightening torque of nozzle unit for bender nozzle is 30 N cm Bender nozzle New model Bender nozzle tube Lock nut Tip Faas Bender shower nozzle Bender shower nozzle unit 60 unit 90 DTRY ADN SW60 DTRY ADN SW90 Bender flat nozzle unit DTRY ADN FTO1 Nut A Nut B A Bender bar nozzle unit DTRY ADN J00B Minimum bending radius of bender nozzle tubes mm Model Minimum bending radius DTRY NZR J00ND DTRY NZL JO0ND 40 DTRY ADN U 15 DTRY ADN F 50 DTRY ADN S 10 When used at the minimum bending radius static charge removing performance may reduce X For the precautions for IONIZER see page Caution Always supply the power of the blow type lonizer with applying air Otherwise bad effects on the main unit and its surroundings may occur Use clean air No vapor and oil are allowed Static Electricity Removing Unit IONIZER LC SERIES BLOW TYPE Low particle generation type KOGANGEI DTRY LCE LC SERIES BLOW TYPE
25. primary side Media Note 2 Air vapor and oil removed clean air Supply air flow rate min ANR Approx 30 with DTRY NZLC 01 nozzle and 0 1 MPa air at primary side Operating air pressure range MPa psi O05 0 5 7 73 Operating ambient temperature F 5 40 41 104 indoor avoid a place subject to dew condensation Packaging Single clean package excluding for accessories Accessories 1 pc power and signal cable 2 m 1 pc bracket and 1 pc contact point selector protection sticker Notes 1 For output of abnormality output contact point see page D 2 Always turn on the power supply with applying air Remarks 1 When using two or more lonizers mount them at least 10 mm apart Closer mounting may cause a detrimental effect or detrimental ion balance 2 lon balance is measured by in house test standard Consult us for details Graphs of Static charge Removing Characteristics when using the standard nozzle Blow Type DTRY LCE 01 Static Charge Removing Characteristics _ obtained when the Standard Nozzle is used DTRY LCE 01 DTRY LCE DTRY NZLC 01 10 o 9 8 8 Measured distance 50 mm 7 Measured distance 150 mm Measured distance 300 mm 3 6 Measured distance 500 mm Et ce o 4 2 3 Bw 1 0 0 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Notes 1 The static charge removing characteristics are measured by in house test standard us
26. 0 type DTRY NZL21SW M14X1 lonized air flow outlet Width across flats 30 5 lonized air flow outlet Width across flats Static Electricity Removing Unit IONIZER COMPACT BLOW TYPE E Nozzles e Flat nozzle DTRY NZLO1FT M14X1 Width across flats 10 Width across flats 12 nut 5 2 lonized air flow outlet gt gt aa Width across flats Width across flats Stainless steel pipe nozzle DTRY NZL02S Width across flats 10 Width across flats 12 3 lonized air flow outlet 3 120 8 0 151 5 160 e Straight bar nozzle DTRY NZLL100B Width across flats 10 Width across flats 12 nut ri 32 3 85 C E Model A B C L N DTRY NZL100B 100 129 7 162 170 5 11 DTRY NZL200B 200 229 7 262 270 5 21 DTRY NZL300B 300 329 7 362 370 5 31 DTRY NZL400B 400 429 7 462 470 5 41 DTRY NZL500B 500 529 7 562 570 5 51 Oe Spiral bar nozzle DTRY NZL200SP x thr Width across flats 10 be Width across flats 12 nut 102 22 i e l Hol Hi 0 1 6 14 20 91 2 lonized air flow outlet MINCE NA 189 7 12 222 lonized air flow o
27. 000 Hz 68 kHz Voltage Voltage Voltage 1 OV About 2 kV 0 About 2 1 9 7 uuu Time o 5 2 2 2 bee 600000000000000000000000 AC Number of occurrence of negative lons inside a tube and nozzle and positive electric fields lons inside a tube and nozzle Easily neutralized 68 kHz 68 000 times s Hardly neutralized SSSSSSSSSSSSOSSSSS 52 55 12 14 44 44 4 4 4 4 44 o Q SOSOSOSSSOSOSOSSSS 5 GSSSCSOSSSOSOSOSoS 1238510571210 104 44 44 4444 SOSOSSSSSOSOSOSSSS Number of occurrence of negative and positive electric fields 60 Hz 60 times s 0 016 s cycle o9o lt 000000 00020000 00000000 R i i a 00000000000000 000000000000000 charges per small surface area Static Electricity Removing Unit IONIZER Nozzles for Blow Type Standard nozzle ete DTRY NZRO1NS gt Options for standard nozzle same as the compact blow type Conductive urethane tube 500 mm pr N Teflon tube 500 mm ny dE EN Silicone tube 500 mm LU QR LM e Shower nozzles DTRY NZR20SW 60 type DTRY NZR21SW 90 type es w Flat nozzle DTRY NZRO1FT amp G98 Stainless steel pipe nozzle 120 mm DTRY NZRO2S e Straight bar nozzles Nominal s
28. 1 1 2 lonized air flow outlet Section A A viewed from C Width across flats 12 nut 194 7 187 Width across flats 10 M241 30 44 6 11 91 2 lonized air flow outlet Section A A viewed from B 12 Pitch 10 10 10 6 co S n 1j N 41 2 lonized air flow outlet u Width across flats 12 nut Width across flats 10 Model N DTRY NZR100L 11 DTRY NZR200L 21 L N 2 1 2 lonized air flow outlet 37 7 82 7 Width across flats 12 nut Width across flats 10 76 Model DTRY NZR100FMT DTRY NZR200FMT Width across flats 12 nut Width across flats 14 11 21 Remark Loosen the nut to adjust the direction of the lonized air flow outlet Note Do not contact the nozzle with a grounded conductive object The abnormality indicator LED may turn on Static Electricity Removing Unit IONIZER BLOW TYPE Nozzles Oe Bender nozzle DTRY NZR L_JOOND gt M241 5 lonized air flow outlet l faa Y H U M t J D E L a SAA DTRY NZR100ND 102 129 ES DTRY NZR200ND 202 229 7 20 A DTRY NZR300ND 302 329 L L 1 DTRY NZR400ND 402 429 DTRY NZR500ND 502 529
29. Catalog No BK R0001 v http www koganei co jp 1509001 15014001 ENVOIE MAy endy GANEI Rons Compliant Product 1 rge d 27 e pit RoHS Compliant Hai eq Product Creceed Static Electricity Roe it IONIZER eve Environmentally friendly RQHS compliant poe Static electricity is generated by triboelectric peeling or induction charging 22 Especially within the electronics industry static electricity causes damage semiconductor or ele sctronic devices It can also cause electronic malfunction due to particles on liquid crystal wafer or disks ha ng detrimental effects on both productivity and quality control Koganei Static Electricity Removing Unit lonizers meet the need of pinpoint to wide area static charge removal by releasing positive and negative ions alternately using the high frequency AC method The Blow type lonizer enables static charge removal for numerous applications using a variety of nozzles the Fan type lonizer does not require supplying air and the Air Gun type lonizer makes the full use of its capabilities for dust removal We provide wide range of products for a variety of workpieces A Caution Read Safety Precautions on page before use Products line up 0 BLOW TYPE oupplied air releases positive and negative ions from the nozzle The good ion balance removes static charges from pinpoint to wide area steadily and quickly Various n
30. Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when Shower Nozzle 60 type is used Nozzle DTRY NZR20SW Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm H gt ie l na Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Flat Nozzle is used y Nozze DTRY NZRO1FT 00 Measured distance 50 mm easured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 100 mm is used d DOme Nozzle DTRY NZR100B lm Measured distance 50 mm easured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 300 mm is used SSS oe Nozze DTRY NZR300B Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removing Characteri
31. D red Connector male 17 5 45 l High voltage power indicator LED green molex 5569 0441 I gl EZH 4 wl H3 Power and signal cable ES o VCTF 0 3 mm2X4 wires DES 3306 1 H B 45 Main unit 5 10 2000 60 Bracket B Power and signal connector 2 M3X0 5 Main unit mounting thread molex 5557 04R Thread depth 5 or less 3 24 5 Bracket mounting hole z 132 108 Straight flow louver 83 Filter cover Wide angle louver Rear fan guard 80 4 i 7 E gt E DENK Knob bolt VALS Lez TX SLE Ll Ez rt os OT HG Se NO NC selector switch INI A Fri S N NC selector switc T C Sn LO round terminal EXE N co co co s 9 ili 3 Air flow rate adjusting knob 23 5 V Power switch Abnormality indicator LED red Connector male High voltage power indicator LED green molex 5569 04A1 Power and signal cable VCTF 0 3 mm2X4 wires JIS C 3306 sto omo Power and signal connector molex 5557 04R 60 Bracket 2 M3 X0 5 Main unit mounting thread Thread depth 5 or less 3 4 5 Bracket mounting hole Static Electricity Removing Unit IONIZER
32. DTRY NZRO1S and DTRY NZLO1S e Silicone tube DTRY ADN S Silicone tube 24 N S 500 Note The DTRY ADN S cannot be used for the earlier standard nozzles DTRY NZR01S and DTRY NZLO1S Bi Conductive urethane tube holder DTRY NZR31 2 43 3 17 M3X0 5 two 10 mm length screws 2 pieces included in the main unit 9 16 5 30 5 Viewed from A Note The tube holder is the dedicated model for the conductive urethane tube DTRY ADN U It cannot be used with the Teflon tube DTRY ADN F and the silicone tube DTRY ADN S CONTROLLER For Blow Type and Compact Blow Type O DTRY ELC11 6 IN port 120 HESH 6 OUT port PLF 100 In line filter molex 5559 02P Connector for power supply 1 molex 5559 04P Connector for lonizer Notes molex 2004MR Connector for external signal Note 5 Static Electricity Removing Unit IONIZER OUT IN t 46 6 NE Pneumatic Circuit Diagram _ I EI External signal to 1 xm Eg mE HE NEN UIT d GND ape jOV ERAS Power 0 o _ 2 0 lt Ld 4 D D lt lt E CU E ONIZER Electric Circuit Diagram Notes 1 The Controller is for th
33. Measured distance 500 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 400 mm is used 2 Nozzle DTRY NZL400B 18 Measured distance 50 mm wn w Measured distance 150 mm 14 Measured distance 300 mm gt 12 Measured distance 500 mm 10 cc S 8 S 6 4 fS eo 2 0 1 0 2 0 3 0 4 0 5 0 6 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when Shower Nozzle 60 type is used Static Charge Removal Time sec Static Charge Removal Time sec Nozzle DTRY NZL20SW Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Flat Nozzle is used X L3 Nozzle DTRY NZLO1FT Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm 0 2 0 3 0 4 0 5 Supply Air Pressure MPa 0 6 Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 100 mm is used Static Charge Removal Time sec emr e a amo RR a Nozzle DTRY NZL100B easured distance 150 mm Measured distance 300 mm Measured distance 500 mm 0 2 0 3 0 4 0 5 Supply Air Pressure MP
34. Pipe is used Nozzle DTRY NZRO2S f 1 i v Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec Supply Air Pressure MPa Static Charge Removing Characteristics obtained when Shower Nozzle 90 type is used amp Nozzle DTRY NZR21SW Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm PER 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removal Time sec Static Charge Removing Characteristics obtained when the Spiral Bar Nozzle is used n 4 r Nozzle DTRY NZR200SP A Measured distance 50 mm easured distance 150 mm Measured distance 300 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removimg Characteristics obtained when the Straight Bar Nozzle 200 mm is used t T Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec O 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 400 mm is used uos oe Nozzle DTRY NZR400B Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static
35. RY ELB21 has to be used in combination with a torque screwdriver The dedicated tool is designed to prevent the discharging needle and thread of the main unit from being broken Otherwise the discharging needle the main unit may be broken Try to limit the tightening torque from 15 up to 20 N cm If the discharging needle or the main unit is damaged because the discharging needle was replaced without using the dedicated tool it will not be covered under our warranty xTorque screwdriver is sold separately Shape of the bit inserting section Always supply the power of the blow type lonizer with applying air Otherwise the ozone concentrations inside the lonizer would increase due to electric discharge which may cause detrimental effect on the main body and its surroundings To turn on and off the lonizer power supply make it the input on 24 VDC side Do not use other nozzles than ours and not remodel nozzles Fine particles may be generated due to vibration and impact during transportation though the product was cleaned with clean air before shipping When using this product first flush the product to clean it This product can be used for 2 400 hours from first use without maintenance according to our actual measurement When per forming maintenance wipe the discharging needle lonizer main unit the nozzle mounting thread and the nozzle thread with iso propyl alcohol and cotton tipped swab When th
36. TRY ELLO1 A 2 Pin location of molex 5557 04R female INSIDE CIRCUIT OUTSIDE CIRCUIT Circuit Notes 1 ON OFF of the power to the lonizer should be done at the input side 24 VDC side 2 Ground for power and ground terminal are connected inside 3 For output of abnormality output contact point see page 20 5 _ 37 5 65 10_ Discharging needle Throttle valve 14 2 MIN 31 2 NO NC selector switch 0 4 with 6 quick fitting Power indicator LED Green Abnormality indicator LED Red molex 5569 04A1 4 43 4 Mounting hole Power and signal cable VCTF 0 3 mm2X 4wires Power and signal connector molex 5557 04R For power 2 9 Signal connection 5 10 2000 B M32X0 5 Depth 7 Ground terminal _15 4 27 M3 0 5 Depth 7 Dual use as a tapped hole for mounting the main unit Tapped hole for mounting the main unit Bracket accessory Ground note Note Use a mounting hole on the bracket for grounding COMPACT BLOW TYPE Nozzles e Standard nozzle DTRY NZLO1NS M14X1 Note 3 7 lonized air flow outlet Note The standard nozzle DTRY NZLO1NS has a groove in the hexagonal section to be distinguished from DTRY NZLO1S earlier model 10 Width across flats e Shower nozzle 9
37. Width across flats W Bracket for straight bar nozzle DTRY ELQ02 Width across flats 10 Width across flats 12 nut M24X1 A 12 Pitch 10 10 10 47 6 S 30 Model A B E N DTRY NZR100B 100 129 7 168 175 11 DTRY NZR200B 200 229 7 268 275 21 DTRY NZR300B 300 329 7 368 375 31 DTRY NZR400B 400 429 7 468 475 41 DTRY NZR500B 500 529 7 568 575 51 Remark Loosen the nut to adjust the direction of the lonized air flow outlet Note Do not contact the nozzle with a grounded conductive object The abnormality indicator LED may turn on Supports the tip of straight bar nozzle 3 0 5 Length 4 Setscrew 7 6 Depth 7 M4 X 0 7 Length 16 Hexagon socket bolt 2 pcs supplied Creceed BLOW TYPE Nozzles Spiral bar nozzle DTRY NZR200SP M24X1 Width across flats 10 a AD 1 2 Width across flats 12 nut 102 lonized air flow outlet 10 10 10 10 10 10 10 10 10 12 o Al ses LLLLLLLLLS H1 1n HAMA GENE ee eee lie 20 lonized air flow outlet 6 38 3 189 7 7 228 235 i U shaped bar nozzle DTRY NZR100U L shaped bar nozzle DTRY NZR _JOOL 56 100 10 10 Pitch 10 PERS c3 L 7721 Dp oe 1
38. a Measured distance 50 mm 0 6 Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 300 mm is used WO uw Static Charge Removal Time sec 20 18 16 14 12 10 8 N A Oo Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm 3 Nozzle DTRY NZL300B 0 2 0 3 0 4 0 5 Supply Air Pressure MPa 0 6 Static Charge Removing Characteristics obtained when the Straight Bar Nozzle 500 mm is used Static Charge Removal Time sec a Nozzle DTRY NZL500B Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm 0 2 0 3 0 4 0 5 Supply Air Pressure MPa 0 6 1 MPa 145psi Static Electricity Removing Unit IONIZER Static Charge Removing Characteristics obtained when the L shaped Bar Nozzle 100 mm is used Static Charge Removing Characteristics obtained when the Free mounting L shaped bar nozzle 100 mm is used Nozzle DTRY NZL100L aN Nozzle DTRY NZL100FMT Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm gt ie m na Static Charge Removal Time sec Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0
39. atic charges on a wide carrying pallet Use straight bar nozzles at two places to remove static charges Removal of static charges in bottles Removal of dust Use a Spiral bar nozzle to remove static charges inside a bottle Blows ionized air from the tip Spirally blows ionized air from the side surface of the bar Removal of static charges on glass substrate Use 2 head type lonizers with two straight bar nozzles to remove Static charges on FPD glass Static Electricity Removing Unit IONIZER Removal of static charges in printing process Use 2 head type lonizers with bender nozzles Prevents faulty printing caused by static charges in ink jet printing process Bender nozzle Lu n gt H gt O l na Removal of static charges on electronic parts Very low generation of electrical noise e No damage to a device caused by induction electric field by the discharging needle Removal of static charges with pin point accuracy It is possible to place the nozzle close to a device by using the tube Note Select a tube in accordance with the degree of tube flexibility Removal of static charges in pipes 50 or less By inserting the tube inside a pipe enables removal of static charges aut Creceed Select the nozzle for your application Shower nozzle e Blows ionized air at 60 or 90 angles Straight bar nozzle Removal of static char
40. e DTRY ELF04 20 18 Straight flow louver 16 Wide angle louver 14 12 10 8 6 4 2 0 200 400 600 800 1000 1200 Distance from the unit mm 1 mm 0 0394 in Q Static charge removal range when the straight flow louver is used mm 300 250 200 150 100 i 50 D N 100 c 150 9 200 250 OoO000 000 Oo Oo O oo OOo 00 000 NO st mm Static Charge Removal Time Q Static charge removal range when the wide angle louver is used mm 300 250 lonizer 1 mm 0 0394 in Io sec 2 4 sec 46 sec Jes sec 10 sec 0 12 sec Static charge removal range when the straight flow louver is used mm 300 250 lonizer Static Charge Removal Time Q Static charge removal range when the wide angle louver is used mm 300 250 200 150 100 50 0 50 100 150 200 250 300 lonizer 100 200 300 400 500 600 700 800 900 1000 1100 1200 3 3 1 mm 0 0394 in sec XE sec 46 sec __ e s sec 10 sec 0 12 sec Static charge removal range when the straight flow louver is used mm 300 250 200 150 100
41. e Blow Type lonizer Provide 24 VDC power with 410 mA or larger For an AC adapter use the DTRY ELC04 oO The cable used to connect the controller and the lonizer is included in the product 4 For a power supply cable use the power and signal cable in the lonizer accessories 5 Separately purchase a cable for external signals 6 Ground the controller power supply and the lonizer separately Creceed Graphs of Static charge Removing Characteristics Blow Type The following graphs show static charge removing characteristics obtained when using the blow type lonizer DTRY ELBUT 1 head type with typical nozzles Using the proper item to the proper place enables static charge removal with superior ion balance Notes 1 The static charge removing characteristics are measured by in house test standard using the charged plate monitor of 20 pF 1150 mm 2 The static charge removal time means decaying time from 1000 V to 100 V DTRY ELBO1 H V JAPAN m T X For the graph of static charge removing characteristics obtained when using the standard nozzle DTRY NZRO1NS see page QD Bender Nozzle Length and Static Charge Removing Characteristics u E Nozze DTRY NZR OOND NZR100ND NZR200ND NZR300ND NZR400ND NZR500ND Measured distance 50 mm M 0 0 1 0 2 0 3 Supply Air Pressu
42. e nozzle is removed for cleaning or the filter is replaced to clean the discharging needle flush the nozzle and filter to clean them as well as when used first The purpose of the product filter is to remove solid particles con sequently ensure the removal of vapor and oil in the pneumatic cir cuit before they reach the filter Also ensure the removal of vapor and oil in the fitting and piping materials used when piping Recommended circuit Micro mist Air dryer Filter Mist filter filter gt lt S lt KS lt gt lt S p 7 V7 Z S Vapor removal Oil removal Recommended fitting CS BF6U 01 CS BF6N 01 Caution Always supply the power of the blow type lonizer with applying air Otherwise bad effects on the main unit and its surroundings may occur Use clean air No vapor and oil are allowed 11 When using the lonizer with the air flow rate reduced consult us 12 When plumbing the filter Mini Line Filter for replacement use the flats on the body as spanner flats as follows Rc1 8 Spanner flats 1 V LJ Nees R1 8 gt DTRY LF040 394 when mounting the DTRY LF040 to the lonizer tightening torque should be 60 to 70 N cm Excessive tightening could damage the lonizer Output of Abnormality Output Contact Point The adnormality output circuit of this product will be active normally about 2 seconds later after being turned on Sufficient care should be taken to design a
43. ed bar nozzles DTRY NZR100FMT Nominal size 100 mm DTRY NZR200FMT Nominal size 200 mm U shaped bar nozzle Bw DTRY NZR100U e Spiral bar nozzle DTRY NZR200SP Pa Sz 4 m i Bracket For straight bar nozzle DTRY ELQO02 am Caution Dedicated for the blow type E Common Options for Blow Type and Compact Blow Type e Bender shower nozzle units DTRY ADN SW60 60 type DTRY ADN SWO90 90 type Bender flat nozzle unit DTRY ADN FTO 1 gt Bender bar nozzle units DTRY ADN 100B Nominal size 100 mm DTRY ADN 200B Nominal size 200 mm t e Conductive urethane tube 500 mm DTRY ADN U au Outer diameter 46 Inner diameter 64 e Teflon tube 500 mm DTRY ADN F AL Outer diameter 7 Inner diameter e Silicone tube 500 mm DTRY ADN S P umm Outer diameter 7 Inner diameter 64 Note 1 The tube is a consumable item periodic replacement is required The DTRY ADN S and DTRY ADN F cannot be used for the earlier type standard nozzles DTRY NZRO1S and DTRY NZLO1S Remarks 1 Use Teflon tube for endurance oriented and silicon tube for flexibility oriented 2 20 m or 100 m roll of conductive urethane tubes is available Order code U6A B 20 m U6A B 100 100 m Static Electricity Removing Unit IONIZER W Main Unit 1 head type DTRY ELLO1 The main unit cannot be o
44. ed in There is the possibility of electric shock and abnormal operation Q Do not allow the product to be thrown into fire The product could explode and release toxic gases Q Do not sit on the product place your foot on it or place other objects on it Accidents such as falling and tripping over could result in injury Dropping the product may damage or break the product resulting in abnormal improper or erratic operation Handle the discharging needle with caution since it has a sharp pointed tip Wrong handling of it could result in body injury Before performing product maintenance inspection piping connection disconnection or replacement of products using compressed air be sure to isolate the air supply completely and make sure that the pressure inside the product and the piping to which the product is connected are exhausted Especially note that the air compressor and the air storage tank will have air residue Always shut off power when performing wiring work Leaving the power ON could result in electric shocks Avoid scratching the cords of the sensor switch lead wires etc Letting the cords be subject to scratching excessive bending pulling rolling up or being placed under heavy objects or squeezed between two objects may result in current leaks or defective continuity that lead to fires electric shocks or abnormal operation Do not pull out the connectors while the power is ON Also do not apply unnece
45. el respectively e Stainless steel pipe nozzle 120 mm DTRY NZLO2S Ec e Straight bar nozzles Nominal size 100 500 mm DTRY NZL100B 500B e Spiral bar nozzle DTRY NZL200SP Cue P U shaped bar nozzle DTRY NZL100U L shaped bar nozzle DTRY NZL100L Nominal size 100 mm Free mounting L shaped bar nozzles DTRY NZL100FMT Nominal size 100 mm DTRY NZL200FMT Nominal size 200 mm The direction of the ionized air flow outlet is adjustable _ Bender nozzle 100 500 mm DTRY NZL100ND 500ND wee ws shape oo En m Optional nozzle units for bender nozzle same as the blow type Bender shower nozzle units DTRY ADN SW60 60 type DTRY ADN SW90 90 type Bender flat nozzle unit DTRY ADN FTO1 47 a Bender bar nozzle units DTRY ADN 100B Nominal size 100 mm DTRY ADN 200B Nominal size 200 mm Remarks Nozzle connecting sections to the lonizer body cone shaped part and tips of nozzles are made of aluminum alloy and stainless steel respectively The bender nozzle consists of inner tube made of Teflon tube interior made of aluminum alloy tube outer jacket of polyethylene and stainless steel made tip BLOW TYPE Creceed Blow Type Application Examples Removal of static charges when taking out or storing wafers Avoids electrostatic discharging when taking wafers out of their ca
46. ender nozzle hold the bender nozzle at its base Otherwise connection portion of the main unit and nozzle pipe could be damaged Output of Abnormality Output Contact Point 1 The abnormality output circuit of this product will be active normally about 2 seconds later after being turned on Sufficient care should be taken to design an error detection circuit at the time of the unit installa tion on other equipment etc 2 When the power to the main unit of the lonizer is turned on immediately after being turned off an abnormality output occurs When performing such an operation be sure to wait at least 1 second or longer after turn ing off 3 Caution should be exercised to design the error detection circuit not to detect the lonizer s abnormality output for one second after turning off the power to the lonizer main unit Note Either of the above cases no problem with the lonizer performance For output at the time of setting each contact point see the table below Setting MODE Power OFF Abnormality NO a contact CLOSE NC b contact OPEN Installation of nozzle unit for bender nozzle Before mounting a nozzle unit on the tip of the bender nozzle DTRY NZRI OOND and DTRY NZL 00ND remove the component at the tip of it And then screw a nozzle unit into the bender nozzle When adjusting the direction of the ionized air flow outlet of the bar nozzle unit for bender nozzle DTRY ADN _ 00B loosen the
47. entilation of the ambient Do not attempt to check the smell of ozone by directly bringing your face close to the outlet of ionized air flow since you might get your nose and throat hurt N ATTENTION When considering the possibility of using this product in situations or environments not specifically noted in the Catalog or Instruction Manual or in applications where safety is an important requirement such as in an airplane facility combustion equipment leisure equipment safety equipment and other places where human life or assets may be greatly affected take adequate safety precautions such as applications with enough margins or fail safe measures for ratings and performance Please consult KOGANEI with any questions Always check the Instruction Manual and other reference materials for product s wiring and piping When handling the product wear protective gloves safety glasses safety shoes etc to ensure safety When the product can no longer be used or is no longer necessary dispose of it appropriately as industrial waste Q Do not use the lonizer for any other purpose than the static electricity removal N OTHER Q Always observe the following items 1 When using this product in pneumatic systems always use genuine KOGANEI parts or compatible parts recommended parts When conducting maintenance and repairs always use genuine KOGANEI parts or compatible parts recommended parts Always observe the requ
48. er filter filter Air dryer Filter AN URL http www koganei co jp E mail overseas koganei co jp KOGINCI CORPORATION A OVERSEAS DEPARTMENT 3 11 28 Midori cho Koganei City Tokyo 184 8533 Japan KOGANE Tel 042 383 7271 Fax 042 383 7276 MICHIGAN REPRESENTATIVE OFFICE 5070 East N Ave Kalamazoo Michigan 49048 U S A Tel 269 388 8769 Fax 269 388 8771 SHANGHAI KOGANEI INTERNATIONAL TRADING CORPORATION Room 2606 2607 Tongda Venture Building No 1 Lane 600 Tianshan Road Shanghai 200051 China Tel 021 6145 7313 Fax 021 6145 7323 KOGANEI PORNCHAI CO LTD 89 174 Moo 3 Vibhavadee Rangsit Road Talad Bangkhen Laksi Bangkok 10210 Thailand Tel 02 551 4025 Fax 02 551 4015 9 06 30 CHS RECYCLED PAPER SOYINK OKOGANEI CORP PRINTED IN JAPAN
49. ethane Teflon or silicone tube 0 05 0 25 7 36 with DTRY NZR100ND 500ND nozzles 0 05 0 40 7 58 with DTRY NZR20SW nozzle 0 05 0 40 7 58 with DTRY NZR21SW nozzle Operating air pressure range 0 05 0 40 7 58 with DTRY NZRO1FT nozzle 0 05 0 40 7 58 with DTRY NZR200SP nozzle 0 05 0 40 7 58 with DTRY NZR100B 500B nozzles 0 05 0 40 7 58 with DTRY NZR100L 200L nozzles 0 05 0 40 7 58 with DTRY NZR100U nozzle 0 05 0 40 7 58 with DTRY NZR100FMT 200FMT nozzles Operating ambient temperature C F 0 40 32 104 indoor avoid a place subject to dew condensation PER 1 pc power and signal cable 2 m 1 pc ground wire 2 m 1 pc power and signal cable 2 m 1 pc bracket and 1 pc contact point selector protection sticker and 1 pc contact point selector protection sticker Notes 1 For output of abnormality output contact point see page 2 The ion balance value of the DTRY ELLO 1 is the value when the air flow rate is 150 min ANR 3 Always turn on the power supply with supplying air Remarks 1 When using two or more lonizers mount them at least 10 mm apart Closer mounting may cause a detrimental effect or detrimental ion balance 2 lon balance is measured by in house test standard Consult us for details Graphs of Static Charge Removing Characteristics when using the standard nozzle X See pages for Graphs of Static
50. ges over a wide area 5 types of bar nozzles are applicable for 100 to 500 mm ionized air coverage L shaped bar nozzle e Space saving and suitable for locations where straight bar nozzles can t reach e 2 types of L shaped bar nozzles applicable for 100 and 200 mm ionized air coverage Free mounting L shaped bar nozzle e Enables the bar rotation to change the direction of the ionized air flow outlet It is applicable for 100 and 200 mm ionized air coverage Rotate the bar in the desired direction Flat nozzle Blows ionized air at 90 angle suitable for removal static charges over relatively wide area Use of two straight bar nozzles Removal of static charges from both sides of film simultaneously U shaped bar nozzle Removal of static charges from both sides simultaneously up to 100 mm wide film Combining various nozzle units with bender nozzles Combining various nozzle units with the flexible tube enables static charge removal for various applications When using the bender shower nozzle unit 60 or 90 Note Nozzle units can be only attached to the nozzles with a bender nozzles DTRY NZR 00ND and DTRY NZL OOND For installation of nozzle unit see page 9 Static Electricity Removing Unit IONIZER Specifications Blow Type and Compact Blow Type Model DTRY ELBO1 DTRY ELBO2 DTRY ELLO1 te
51. he lonizer and measures the amount of particles 0 500 750 1000 1250 1500 1750 2000 Time h Particles No of pcs 1 cf O Measurement conditions Applied pressure 0 1 MPa Notes 1 Amount of particles is a value obtained by converting the total amount of particles in 2 hours to 1 cf Measurement time 2 hours 2 he values shown in bar graph are actual measurement values obtained from the experiment Amount of suction 1 cf min performed under the above mentioned conditions and not guaranteed values Amount of particles varies with the surrounding environment and cleanliness level When using the product check your environment to use Measured particle 0 1 or larger Creceed Specifications ELC Series Blow Type Item Model DTRY LCE Power supply 24VDC 5 Consumption current mA Apprx 100 Output voltage kV Apprx 2 high frequency type Indicator Power supply While power is supplied power indicator LED green turns on LED Abnormality When an abnormal discharge occurs abnormality indicator LED red turns on Power safety circuit The contact point output NO NC is selectable when an abnormal discharge occurs Nete 1 24 DVC 50 mA Max Outer dimensions mm 109 4 L X 25 W X 47 H Mass g oz 120 4 23 Main unit only lon balance V 15 Ozone generation amount ppm 0 037 or less When measured at 300 mm apart from the nozzle outlet with a standard nozzle and 0 25 Mpa air at
52. ing instructions and precautions Note Do not disassemble the Mini Line Filter Bl Materials of main parts Cc u l ur 2 Air with dust Item DTRY LF040 DTRY LF080 Body Aluminum alloy anodized Element Porous hollow fiber membrane Enlarged view of the element Application with an lonizer Creceed Static Electricity Removing Unit IONIZER Specifications Flow Rate Characteristics 1 MPa 145 psi MPa 1 min 0 0353 ft min DTRY LF040 DTRY LF080 DTRY LFO40 m Media Air 0 7 Rm Connection port R Ro 1 8 R Re 1 4 0 6 lt Collecting particle size um 0 1 _ 05 E Filtering efficiency 99 9 4 LL Processing air flow rateNOE min ANR 80 03 Membrane area cm 68 7 p 0 E pe 0 1 oM Maximum operating pressure MPa psi 0 97 141 EXE Proof pressure MPa psi 1 47 213 0 0 20 40 60 80 100 420 140 Operating temperature range C F 5 45 41 113 MPa Flow rate the secondary side min Mass g oz 11 0 39 18 0 63 DTRY LFO80 5s Recommended tightening torque N cm 400 600 700 900 07 Notes 1 Flow rate at 0 7 MPa supply air with 0 03 MPa pressure drop e 06 In the worst case up to approx 5 reduction could occur due to v 05 applications 2 2 When mounting the DTRY LF040 to the lonizer DTRY ELBO1 DTRY gt 04 ELBO2 or DTRY ELLO1 the tightening to
53. ing the charged plate monitor of 20 pF 1150 mm 2 The static charge removal time means decaying time from 1000 V to 100 V Static Electricity Removing Unit IONIZER Order code LC SERIES BLOW TYPE W Main Unit DTRY LCE 01 with standard nozzle DTRY LCE without standard nozzle Main unit of lonizer for replacement The main unit cannot be operated alone Always use it with a nozzle for LC series blow type TT da Cc W 0o Oa M Nozzle for LC Series Blow Type W Options for LC Series Blow Type N te e Standard nozzle e Discharging needle for replacement Dedicated tool for replacing the DTRY NZLC 01 supplied by a set of 1 needle discharging needle DTRY LCH 11 Note Bit alone is available 3944 Dedicated for LC series blow type DTRY ELB21 AC adapter DTRY ELC04 Rating Input 100 VAC to 240 VAC IMME Dedicated for LC series blow type 50 60 Hz 0 6 A Cannot be used with other main unit Output 24 VDC 750 mA Filter for replacement mini line filter ee DTRY LF040 en Note Options are not clean packaged LC SERIES BLOW TYPE Dimensions mm Main Unit DTRY LCE01 with standard nozzle NO NC selector switch Rc1 8 lonized air flow outlet 22 2 Filter 2 DTRY LF040 Nozzle Discharging needle puc m LLL SS
54. ired procedures 2 Do not attempt inappropriate disassembly or assembly of the product relating to basic configurations or its performance or functions KOGANEI cannot be responsible if these items are not properly observed Handling Instructions and Precautions for IONIZER General precautions 1 Before plumbing thoroughly flush the pipe s inside with compressed air Metal chips sealant tape and rust generated during plumbing could cause clogging and or malfunction 2 Use clean air No vapor and oil are allowed 3 The lonizer cannot be used when the media or ambient atmosphere con tains the following organic solvents phosphate ester type hydraulic oil sulphur dioxide chlorine gas or acid 4 Do not apply excessive external force to the device 5 Do not disassemble or remodel the product 6 Do not expose the product to ultraviolet light or weathering Installation 1 Install the unit on a flat surface If the unit is installed with distortion or bending a malfunction may occur 2 For installation of the unit pay attention to the contamination by oil water high temperatures or high humidity Especially avoid a place subject to dew condensation 3 Even when blowing the ionized air onto a charged object while it is get ting close to or getting contact with the others you could not expect the desired effect of removing static charges When installing the lonizer pay particular attention to ambient conditions of
55. ize 100 500 mm DTRY NZR100B 500B Dc e Spiral bar nozzle DTRY NZR200SP U shaped bar nozzle DTRY NZR100U ae 7 e M L shaped bar nozzles DTRY NZR100L Nominal size 100 mm DTRY NZR200L Nominal size 200 mm N d Free mounting L shaped bar nozzles DTRY NZR100FMT Nominal size 100 mm DTRY NZR200FMT Nominal size 200 mm The direction of the ionized air flow outlet is adjustable e Bender nozzle 100 500 mm DTRY NZR100ND 500ND 1 S h a zm DD ve Ui En E Optional nozzle units for bender nozzle same as the compact blow type Bender shower nozzle units DTRY ADN SW60 60 type DTRY ADN SWS90 90 type Bender flat nozzle unit DTRY ADN FTO1 5 au Bender bar nozzle units DTRY ADN 100B Nominal size 100 mm DTRY ADN 200B Nominal size 200 mm a a A Nozzles for Compact Blow Type Standard nozzle ete DTRY NZLO1NS mOptions for standard nozzle same as the blow type Conductive urethane tube 500 mm Teflon tube 500 mm CP RIEN Silicone tube 500 mm c M e Shower nozzles DTRY NZL20SW 60 type DTRY NZL21SW 90 type 43 Ee e Flat nozzle DTRY NZLO1FT Note The standard nozzles DTRY NZRO01NS and DTRY NZLO1NS have a groove on the hexagonal portion to be distinguished from DTRY NZRO1S earlier model and DTRY NZLO1S earlier mod
56. ly due to the use of a compact high voltage transformer which eliminates high voltage wiring These units are high frequency AC type with superior ion balance A variety of nozzles allow for static charge removal in pinpoint area or for use on wide workpieces The compact blow type DTRY ELLU1 has achieved smaller size and weight with a 30 volume reduction 35 weight reduction compared to DTRY ELBUT I HEAD TYPE 2 HEAD TYPE COMPACT BLOW TYPE ko i a KOGINGI DTRY ELBO1 When using a standard nozzle When using a standard nozzle When using a standard nozzle ALARM MeEnables carrying ion through a tube or metal pipe NC NO which was considered to be impossible up until now un Allows static charge removal where there is limited space to install the lonizer body MADE IN JAPAN These unit can be used with a low voltage DC power suppy due to NAN an in built compact high voltage transformer This eliminates high voltage wiring and power supply BLOW TYPE leading to trouble free use caused by power supply and wiring section WEnables static charge removal with pinpoint accuracy By using a tube or metal piping the Blow type enables quick static charge removal on a targeted point IONIZER body due to the ability to move the nozzle closer to the point In combination with a nozzle Minimum distance between the nozzle and the targeted object
57. m Main Unit for 1 head Type Main Unit for 2 head Type Main Unit for 1 head Type LLI Power supply 24 5 gt Consumption current mA Approx 100 Output voltage kV Approx 2 High frequency type z Power supply While power is supplied power indicator LED Green turns on Indicator LED TT faa Abnormality When an abnormal discharge occurs the abnormality indicator LED Red turns on M The contact point output NO NC is selectable when an abnormal discharge occurs 1 The contact point output NO NC is selectable when an Power safety circuit 24 DVC 50 mA abnormal discharge occurs 24 DVC 50 mA Max Outer dimensions mm 92 L X30 W X54 H Main unit only 92 L X62 W X54 H Main unit only 65 L X25 W X 47 H Main unit only Mass g oz 190 6 70 Main unit only 300 10 58 Main unit only 122 4 30 Main unit only lon balance Note 2 V ETE Ozone generation amount ppm 0 037 or less When measured at 300 mm apart from the nozzle outlet with a standard nozzle and 0 25 MPa air at primary side Media Nete 3 Air vapor and oil removed clean air Supply air flow rate min ANR Approx 100 with DTRY NZRO1NS nozzle and 0 15 MPa air at primary side per head Approx 50 with DIRY NZLOINS nozzle and 0 1 MPa air at primary side 0 02 0 25 3 36 with DTRY NZRO1NS nozzle 0 02 0 12 3 17 with DTRY NZRO2S nozzle 0 02 0 12 3 17 with conductive ur
58. n e Discharging needle unit for replacement sales unit 1 pc Rear filter for replacement sales unit a set of 5 pcs DTRY ZEM F02 DTRY ZEM F03 DTRY ZEM F04 DTRY ZFR F02 DTRY ZFR F03 DTRY ZFR F04 for DTRY ELF02 for DTRY ELF03 for DTRY ELF04 for DTRY ELF02 for DTRY ELF03 for DTRY ELFO04 AC adapter DTRY ELC04 Rating Input 100 VAC to 240 VAC 50 60 Hz 0 6 A Output 24 VDC 750 mA Creceed DIMENSIONS nm STEADY FLOW FAN TYPE 112 88 80 73 Component bracket mounting hole 66 Straight flow louver t 50 12 65 Filter cover Wide angle louver p 20 5 6 Rear fan guard 2S nihai NO NC selector switch ZUD co e s Ti EH JEE OC T S IZ He S uu ES LAI Ground terminal y L i e a i W c H V ALARM e E c me i Id E e desuc p d Y Y PL MILI Air flow rate 135 Power switch 13 5 45 17 5 adjusting knob e Abnormality indicator LE
59. n error detection circuit at the time of the unit installa tion on other equipment etc When the power to the main unit of the lonizer is turned on immediately after being turned off an abnormality output occurs When performing such an operation be sure to wait at least 1 second or longer after turn ing off Caution should be exercised to design the error detection circuit not to detect the lonizer s abnormality output for one second after turning off the power to the lonizer main unit Note Either of the above cases no problem with the lonizer performance For output at the time of setting each contact point see the table below Setting MODE Power OFF Abnormality NO a contact CLOSE NC b contact OPEN X For the precautions for IONIZER see page TT da W 0o Oa M Creceed Static Electricity Removing Unit IONIZER STEADY FLOW FAN TYPE Features E Available in three models in accordance with where to install and type of applications thanks to no air supply requirement Changeable louver enables selection of static charge removal area E Improved maintenance by detachable louver and discharging needle unit E Flow rate adjusting knob enables you to obtain the required air flow rate E High frequency AC method provides good ion balance within 10 V DTRY ELF02 E CE marking compliant products B DTRY ELF04 Fron
60. n of molex 5557 04R female INSIDE CIRCUIT OUTSIDE CIRCUIT Circuit Notes 1 ON OFF of the power to the lonizer should be done at the input side 24 VDC side 2 Ground for power and ground terminal are connected inside 3 For output of abnormality output contact point see page Creceed Handling Instructions and Precautions for STEADY FLOW FAN TYPE Installation 1 When mounting do not thread mounting screws in 5mm or deeper otherwise the mounting screws may contact the inner circuit board It could result in damage to the product 2 When installing ensure sufficient space so as not to block the suction opening Precaution on Use 1 Before inspections cleaning or maintenance be sure to disconnect a power cable from a connector 2 The discharging needle has a sharp pointed tip Handle the discharging needle unit with care when removing or cleaning it Otherwise it could possibly result in injury Pay attention not to bend or break a discharging needle Otherwise you could not get the desired effect 3 Do not disassemble the discharging needle unit Since the discharging needle has a sharp pointed tip you could be injured 4 A poor operating environment e g very humid conditions or failure to clean the discharging needle will lead to degraded performance of the lonizer Hence periodic maintenance is required to maintain performance For maintenance refer to the sup
61. ng the products or improper operation could result in injury Q The lonizer generates high voltages Do not disassemble adjust or remodel the device because it can be very dangerous Such action could result in a malfunction injury electric shock fire etc Q Do not splash water on the product Spraying it with water washing it or using it underwater could result in malfunction of the product leading to injury electric shock fire etc Q Always shut off power when inspecting cleaning and performing maintenance Leaving the power ON could resurt in electric shocks Q Never touch the discharging needle while the device is plugged in You may receive electrical shock as a high voltage is applied to the discharging needle Q Never remodel the product otherwise you could be injured by such as abnormal operations N WARNING Q Do not use this product in excess of its specification range Such use could result in product breakdowns cessation of function shutdown or damage It could as well result in a significant reduction of its service life Q Before supplying air or electricity to the device and before starting operation always conduct a safety check of the area of machine operation Careless supply of air or electricity could possibly result in electric shocks or in injury caused by contact with moving parts Do not touch the discharging needles the terminals and or the miscellaneous switches etc while the device is plugg
62. on caused by static electricity when inputting into a digital scanner Countermeasures against static electricity and particles attraction when assembling manufacturing or repairing electric equipment Countermeasures against static electricity and particles attraction when molding or machining plastic Countermeasures against static electricity and particles attraction in all other fields Long Nozzle Static Charge Removing Characteristics Specifications pecif Ilem Model DTRY ELGO1 Power supply 24 VDC 10 Consumption current mA Approx 750 Output voltage kV Approx 2 High frequency type Operation Normality Green LED turns on during normal discharging indicator LED Abnormality Red LED turns on at abnormal discharging Note 1 lon balance V 15 or less Ozone generation amount ppm 0 04 or less 100 mm apart from the nozzle outlet Media Note 2 Air vapor and oil removed clean air Operating air pressure range MPa psi 0 02 0 7 3 102 Operating temprature range F 5 35 41 95 avoid a place subject to dew condensation Operating humidity range RH 20 70 Tube length ete 3 mm Approx 2500 Accessories Holder Velcro fastening Notes 1 When the red operation indicator LED turns on shut off the power and clean the discharging needle No alarm signal output at abnormal discharging 2 Before using always supply compressed air to the air piping port 3 The
63. ozzles enable static charge removal for a broader range of workpieces I HEAD TYPE 2 HEAD TYPE COMPACT BLOW TYPE es RAS 2 E NOZ2tEs Offers clean and economical air Use of a porous hollow fiber membrane achieves a lightweight and compact filter with simple construction Can be mounted directly to the static electricity M D N unit IONIZER at i Static Electricity Removing Unit IONIZER LC SERIES BLOW 2222200 Low particle generation type The LC series blow type is a low particle generation type lonizer minimizing particle generation during discharging Smaller size and weight Suitable for clean environments Lu L gt ie m na STEADY FLOW FAN TYPE Removing static charge steadily and quickly with good ion balance Available in three models in accordance with where to install and type of applications thanks to no air supply requirement Changeable louver enables selection of static charge removal area STEADY FLOW FAN TYPE 8 2 emm e 19 DTRY ELFO02 pTRY ELFO3 CU AIR GUN TYPE Cu 2 Light force operating electric switch for operation a Main body is very light weighing only 140 g It can remove Static electricity and blow off dust instantaneously LC SERIES BLOW TYPE STEADY FLOW FAN TYPE ae E DTRY
64. pe lonizer the abnormality indicator LED could turn on 2 The discharging needle of the Blow Type is covered with a cover cap for protection Remove the cap before installing the nozzle 3 To replace the discharging needle of the Blow Type a dedicated tool DTRY ELB21 has to be used in combination with a torque screwdriver The dedicated tool is designed to prevent the discharging needle and thread of the main unit from being broken Otherwise the discharging needle the main unit may be broken Try to limit the tightening torque from 15 up to 20 N cm If the discharging needle or the main unit is damaged because the discharging needle was replaced without using the dedicated tool it will not be covered under our warranty XTorque screwdriver is sold separately Shape of the bit inserting section 4 Always supply the power of the blow type lonizer with applying air Otherwise the ozone concentrations inside the lonizer would increase due to electric discharge which may cause detrimental effect on the main unit and its surroundings 5 To turn on and off the lonizer power supply make it the input on 24 VDC side 6 The tubes for the standard nozzles are consumables so must be replaced periodically Replace tubes when they are softening or deterio rating 7 Do not use other nozzles than ours and not remodel nozzles Such use or conversion could result in cessation of function shutdown or damage 8 When bending the b
65. perated alone Always use it with a nozzle The discharging needle is covered with the cover cap for protection Remove the cap before installing the nozzle Nozzles for Compact Blow e Standard nozzle DTRY NZLO1NS ie Bender nozzles DTRY NZL100ND 100 mm DTRY NZL200ND 200 mm DTRY NZLS3OOND mm DTRY NZL400ND 400 mm DTRY NZL500ND 500 mm ee TT o Stainless steel pipe nozzle 120 mm DTRY NZLO2S e Shower nozzles DTRY NZL20SW 60 type DTRY NZL21SW 90 type O M COMPACT BLOW TYPE L gt ie m na KOGANE DTRY ELLO HV ALARM C mmo MADE N JAPAN ALARN c ES m e Flat nozzle DTRY NZLO1FT e Free mounting L shaped bar nozzles DTRY NZL100FMT Nominal size 100 mm DTRY NZL200FMT Nominal size 200 mm e Straight bar nozzles DTRY NZL100B Nominal size 100 mm DTRY NZL200B DTRY NZL300B DTRY NZL400B DTRY NZL500B Nominal size 200 mm U shaped bar nozzle DTRY NZL100U Nominal size 300 mm Nominal size 400 mm ee eee eee Nominal size 500 mm Soe Cx 4 J L shaped bar nozzle DTRY NZL1 00OL Nominal size 100 mm Spiral bar nozzle ow DTRY NZL200SP Cx ew Ea Dedicated use for DTRY ELLO1 These nozzles cannot be used for DTRY LCE Conductive urethane tube holde DTRY NZR31 eir
66. plied instruction manual 5 To turn ON OFF externally make it the input on 24 VDC side Output of abnormality output contact point 1 The abnormality output circuit of this product will be active normally about 2 seconds later after being turned on Sufficient care should be taken to design an error detection circuit at the time of the unit installation on other equipment etc 2 When the power to the main unit of the lonizer is turned on immediately after being turned off an abnormality output may occur When performing such an operation be sure to wait at least 2 second or longer after turning off 3 Caution should be exercised to design the error detection circuit not to detect the lonizer s abnormality output for one second after turning off the power to the lonizer main unit Note Either of the above cases no problem with the lonizer performance For output at the time of setting each contact point see the table below Setting MODE Power OFF Abnormality NO a contact OPEN OPEN CLOSE NC b contact OPEN CLOSE OPEN X For the precautions for IONIZER see page AIR GUN Has built in compact high voltage power supply and a discharging electrode and can remove static charges and blow off dust instantaneously Features Air piping port with a 46 quick fitting provides easy plumbing Employs high frequency corona ionization method for constant and optimum removal of static charges with superior
67. power cable is built in the tube Do not excessively bend or cut it Remarks 1 lon balance is measured by in house test standard 2 If you want to use the AC adapter consult us 3 If you want to use the Air Gun Type with the hanging hook consult us Static Electricity Removing Unit IONIZER Very light body Only 40g Air and power supply are combined in one cable Static charge Removing Characteristics obtained when using the Standard Short Nozzle Measured distance 50mm Measured distance 150mm Measured distance 300mm Measured distance 500mm AIR GUN TYPE Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Supply Air Pressure MPa Static charge Removing Characteristics obtained when using the Long Nozzle 20 18 16 14 Measured distance 50mm Measured distance 150mm Measured distance 300mm 12 Measured distance 500mm 10 8 Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 0 6 0 7 0 8 Supply Air Pressure MPa Air Flow Rate amp Blow Speed Air How Rate Sa Blow Speed Blow Speed m s Air Flow Rate min 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Measured at the end of a short nozzle Note The static charge removing characteristics are measured by in house test standard using the charged plate monitor of 20 pF 1150 mm 42 Creceed Air Gun Type
68. re MPa Static Charge Removal Time sec Teflon Tube Length and Static Charge Removing Characteristics F pM When mounting the Teflon tube DTRY ADN F to the nozzle DTRY NZRO1NS Tube length 100 mm 1 8 Tube length 200 mm Tube length 300 mm 6 Tube length 400 mm Tube length 500 mm Measured distance 50 mm Static Charge Removal Time sec 0 05 0 1 0 15 Supply Air Pressure MPa Conductive Urethane Tube Length and Static Charge Removing Characteristics When mounting the conductive urethane tube A DTRY ADN U to the nozzle DTRY NZRO1NS 10 Static Charge Removal Time sec Static Charge Removal Time sec Tube length 100 mm 8 Tube length 200 mm Tube length 300 mm 6 Tube length 400 mm Tube length 500 mm 4 Measured distance 50 mm 2 0 0 05 0 1 0 15 Supply Air Pressure MPa Silicone Tube Length and Static Charge Removing Characteristics When mounting the silicone tube DTRY ADN S to the nozzle DTRY NZRO1NS EI Tube length 100 mm 8 Tube length 200 mm Tube length 300 mm 6 Tube length 400 mm Tube length 500 mm Measured distance 50 mm 5 0 1 0 15 Supply Air Pressure MPa 1 MPa 145psi Static Electricity Removing Unit IONIZER Graphs of Static charge Removing Characteristics Static Charge Removing Characteristics obtained when the Nozzle with Stainless Steel
69. rminal Static Electricity Removing Unit IONIZER Steady Flow Fan Type Application Examples Static charge removal for parts on a work bench Static charge removal for circuit boards etc Removes static charges from various parts when assembling You can make static charge removal for relatively wide objects gt LL LLI o 23 gt dm E V LL Static charge removal for packaging films etc Static charge removal for plastic containers You can remove the static electricity generated when the film leaves and parts etc the film roller Creceed Graphs of Static Charge Removing Characteristics Static Charge Removal Range of Straight flow and Wide angle Louver image DTRY ELF02 Static Charge Removal time sec N Static charge removing characteristics by Steady Flow Fan Type DTRY ELFO2 i Straight flow louver Wide Co 16 angle louver W LLLI 7957 arcc EMEN 12 10 8 6 4 2 0 0 200 400 600 800 1000 1200 Distance from the unit mm 1 mm 0 0394 in DTRY ELF03 Static Charge Removal time sec Static charge removing characteristics by Steady Flow Fan Type DTRY ELFOS3 MI vs ERR 14 12 i 10 8 6 4 2 0 0 200 400 600 800 1000 1200 Distance from the unit mm 1 mm 0 0394 in DTRY ELF04 Static Charge Removal time sec Static charge removing characteristics by Steady Flow Fan Typ
70. rque should be 60 70 or 3 03 less 02 0 1 j 0 50 100 150 200 250 300 Flow rate in the secondary side 2 DIMENSIONS nm N Rc1 8 R1 8 Rc1 4 RRR RRR 1603050505040 0 0 0 0 0 9 9 9 9 9 1626050505040 0 0 0 0 910 9616160505949 RRKKKKRK KKK R RH i 17 16 y R1 4 Note The DTRY LFO080 cannot be directly mounted to the lonizer XXX XX XXX XXX XO COO OO WO Handling Instructions and Precautions io mini une Fiten Mounting and Piping 1 When mounting the DTRY LFO40 to the lonizer DTRY ELBO1 DTRY ELBO2 or DTRY ELLO 1 tightening torque should be 60 70 N cm or less Excessive tightening could damage the lonizer Rc1 8 Rc1 4 Spanner flats Spanner flats Width across flats 11 Width across flats 14 DTRY LF040 DTRY LF080 2 Plumb as air flows in the direction of the black arrow on the label Do not plumb as air flows in the reverse direc tion KOGANGEI DTRY LF040 IN 3 As aluminum alloy is used in the Mini Line Filters Take care not to apply excessive force when using them such as in rigid piping 4 The purpose of the Mini Line Filter is to remove solid particles con sequently ensure the removal of vapor and oil in the pneumatic cir cuit before they reach the Mini Line Filter Recommended circuit Micro mist Mini line Mist filt
71. son with fully adequate knowledge and experience should always read the Safety Precautions Catalog Instraction Manual and other literature before commencing operation Making mistakes in handling is dangerous W After reading the Instruction Manual etc always place the Manual where it can be easily available for reference to users of this product ll if transferring or lending the product to an another person always attach the Instruction Manual etc to the product where it is easily visible to ensure that the new user can use the product safely and properly lI The danger warning and caution items listed under these Safety Precautions do not cover all possible cases Read the catalog and user s manual carefully and always keep safety first N DANGER Q Do not use for the purposes listed below 1 Medical equipment related to maintenance or management of human lives or bodies 2 Mechanical devices or equipment designed for the purpose of moving or transporting people 3 Critical safety components in mechanical devices This product has not been planned or designed for purposes that require advanced stages of safety It could cause injury to human life Q Do not use in locations with or near dangerous substances such as flammable or ignitable substances This product is not explosion proof It could ignite or burst into flames When attaching the product always ensure that it is securely fixed in place Dropping or falli
72. ssary stress on the connector It could result in erratic equipment operation that could lead to personal injury equipment breakdown or electrical shocks etc Always check the Instruction Manual to ensure that the product wiring and piping are done correctly Errors in wiring and piping could lead to abnormal operation of the product etc Q After wiring work always check to ensure that no wiring connection errors exist before turning on the power When the side and the side of the power supply wiring are connected in reverse a failure will occur Media used for the Blow Type is air never use other than the air Always supply the power of the blow type lonizer with applying air Otherwise bad effects on the main unit and its surroundings may occur Q Do not use the supplied cable for AC adapter or power and signal cables included in the products for a moving section Otherwise they may break down N CAUTION When mounting the product leave room for adequate working space around it Failure to assure adequate working space will make it more difficult to perform daily inspections or maintenance which could eventually lead to system shutdown or damage to the product The lonizer emits ozone into an atmosphere If a single unit is operated ozone will reach the saturation point and will not increase beyond the certain level However if several units are operated simultaneously and if you smell ozone pay attention to the v
73. ssettes and prevents the stored wafers from being attracted to the transfer arm Use blow type ionizer with straight bar nozzle Removal of static charges on parts when carried by a parts feeder Static electricity is generated due to friction of parts while the parts feeder conveys them and the parts stick to feeder s surface Use the blow type ionizer to prevent parts from being sticked caused by static electricity Also simultaneous use with a fan type is effective against the static electricity removal Use straight bar nozzle or shower nozzle Removal of static charges and particles on CDs and DVDs Use 2 head types with bender nozzles to remove static charges and particles on CDs and DVDs from both sides Bender nozzle CDs and DVDs etc Removal of static charges when conveying wafers Prevents dust from being attracted to the surface of wafers Prevents the internal patterns from being damaged Use L shaped bar nozzle Removal of static charges on wafers Use blow type ionizers with shower nozzles that provides lonized air flow with a wide angle to remove static charges on wafers Removal of static charges on wrap film Use blow type lonizers with U shaped bar nozzles in confined space to remove static charges on both sides of the wrap film Removal of static charges on devices carried by pallets Use blow type lonizers with straight bar nozzles to remove st
74. stics obtained when the Straight Bar Nozzle 500 mm is used 4 Nozze DTRY NZR500B Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm KK Measured distance 500 mm Static Charge Removal Time sec 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa 1 MPa 145psi e Creceed Graphs of Static charge Removing Characteristics Static Charge Removing Characteristics obtained when the L shaped Bar Nozzle 100 mm is used Static Charge Removing Characteristics obtained when the L shaped Bar Nozzle 200 mm is used Nozzle DTRY NZR100L Nozzle DTRY NZR200L Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Measured distance 50 mm Measured distance 150 mm Measured distance 300 mm Measured distance 500 mm Static Charge Removal Time sec Static Charge Removal Time sec 0 0 1 0 2 0 3 0 4 0 5 0 0 1 0 2 0 3 0 4 0 5 Supply Air Pressure MPa Supply Air Pressure MPa Static Charge Removing Characteristics obtained when the Free mounting Static Charge Removing Characteristics obtained when the Free mounting we L shaped bar nozzle 100 mm is used a shaped bar nozzle 200 mm is used gt Nozzle DTRY NZR100FMT Nozzle DTRY NZR200FMT 10 g Measured distance 50 mm g SK Measured distance 50 mm Es Measured distance 150 mm ES 8 cw Measured distance
75. sure MPa Supply Air Pressure MPa Bender Nozzle Length and Static Charge Removing Characteristics Straight Bar Nozzle 100 mm Bender Nozzle Length and Static Charge Removing Characteristics Straight Bar Nozzle 200 mm When mounting the nozzle unit When mounting the nozzle unit 0 o 000 D DTRY ADN 100B to the nozzle hy DTRY ADN 200B to the nozzle DTRY NZR J00ND DTRY NZR OOND NZR100ND NZR200ND NZR300ND NZR400ND NZR500ND ZR100ND ZR200ND NZR300ND 6 NZR400ND 4 Measured distance 50 mm N N Static Charge Removal Time sec Static Charge Removal Time sec 0 1 0 2 0 3 0 1 0 2 0 3 Supply Air Pressure MPa Supply Air Pressure MPa 1 MPa 145psi Note The static charge removing characteristics are measured by in house test standard Static Electricity Removing Unit IONIZER Graphs of Static charge Removing Characteristics Compact Blow Type The following graphs show static charge removing characteristics obtained when using the compact blow type lonizer DTRY ELLUT with typical nozzles Advantages of the compact lype in installation enable static charge removal with pinpoint accuracy Notes 1 The static charge removing characteristics are measured by in house test standard using the charged plate monitor of 20 pF 1150 mm 2 The static charge removal time means decaying time from 1000 V to
76. sure proper product use The Safety Precautions shown below are to help you use the product safely and correctly and to prevent injury or damage to assets beforehand Follow the Safety Precautions for 1504414 Pneumatic fluid power Recommendations for the application of equipment to transmission and control systems JIS B 8370 Pneumatic system regulations The directions are ranked according to degree of potential danger or damage DANGER WARNING CAUTION and ATTENTION Expresses situations that can be clearly predicted as dangerous If the noted danger is not avoided it could result in death or serious injury It could also result in damage or destruction of assets Expresses situations that while not immediately dangerous could become dangerous If the noted danger is not avoided it could result in death or serious injury It could also result in damage or destruction of assets Expresses situations that while not immediately dangerous could become dangerous If the noted danger is not avoided it could result in light or semi serious injury It could also result in damage or destruction of assets While there is little chance of injury this content refers to points that should be observed for appropriate use of the product This product was designed and manufactured as parts for use in General Industrial Machinery In the selection and handling of the equipment a system designer or other per
77. t of the unit Discharging Needle Unit During maintenance the discharging needle unit can be removed for cleaning eliminating any concern about particles uncovered during cleaning falling onto the interior of the body cleaning brush for discharging needle included Cleaning brush for discharging needle unit Discharging needle unit Straight flow Louver Note lonized straight air flow through the louver removes static charges on the front of the product powerfully and directly Straight flow louver and wide angle louver in the accessory are interchangeable Wide angle louver Note Dispersed ionized air through the louver removes static charges in a broader range Note A safety circuit will shut the unit off when the louver is removed during operation Power Switch Air Flow Rate Adjusting Knob Using the adjusting knob enables stepless air flow rate adjustment Selector Switch of Abnormality Output Contact Point Contact point is switchable between NO a contact and NC b contact Dedicated protection sticker for selector switch of contact included Connector REN eoe A ALARME ALARM uc POWER amp SIGNAL At Photo DTRY ELFOS Rear of the unit Filter Filter Cover The filter cover can be removed IONIZER of these models can be used without the filter The filter cover removed state Filter Cover Filter Ground te
78. und ul Me Note Use a mounting hole on the bracket for grounding Power and signal cable Accessory o Ground terminal Input power 24 VDC mm Connector pin location and lead wire colors 5 3 O 4 1 White amp 2 Black Contact point output 8 Red 24 VDC 3 Red Input power 24 VDC 4 Green Ground for power Main 1 2 Viewed from A A Pin location of molex 5557 04R female INSIDE CIRCUIT OUTSIDE CIRCUIT 2 Black ALARM Circuit 50 1 White ALARM 24 VDC Notes 1 ON OFF of the power to the lonizer should be done at the input side 24 VDC side 2 Ground for power and ground terminal are connected inside 3 For output of abnormality output contact point see page D Nozzle e Standard nozzle DTRY NZLC 01 M14X1 45 6 lonized air flow outlet 22 2 Note Dedicated for LC series blow type Static Electricity Removing Unit IONIZER Handling Instructions and Precautions for LC SERIES BLOW TYPE Precautions on Use 1 m C co 10 Abnormality indicator LED may turn on when a metal portion of the nozzle for Blow Type is grounded to the ground The discharging needle of DTRY LCE is covered with a cover cap for protection Remove the cap before installing the nozzle To replace the discharging needle of the Blow Type a dedicated tool DT
79. utlet Remark Loosen the nut to adjust the direction of the lonized air flow outlet Note Do not contact the nozzle with a grounded conductive object The abnormality indicator LED may turn on Creceed COMPACT BLOW TYPE E Nozzles U shaped bar nozzle DTRY NZL100U L shaped bar nozzle DTRY NZL100L 11 1 2 lonized air flow outlet lt Pa Pitch 10 10 10 189 5 8 5 181 100 Es 50 100 142 Width across flats 10 10 10 Pitch 10 i Width across flats 12 nut Width across flats 10 In jy 2 d lis JE 1 4 e WY 30 42 70 fr T 1 T t T m af NL SSS T a Lo 4 ae oe 03 M14X1 Free mounting L shaped bar nozzle DTRY NZL 100 L N 1 2 lonized air flow outlet A 12 37 7 32 7 4 Width across flats 12 nut Width across flats 14 Width across flats 12 nut Width across flats 10 eo N Model N p DTRY NZL100FMT 11 co DTRY NZL200FMT 21 22 M14X1 Bender nozzle DTRY NZL 10030 M14X1 5 lonized air flow outlet sj Model A L S 5 DTRY NZL100ND 102 124 5 DTRY NZL200ND 202 224 5 DTRY NZL300ND 302 324 5 DTRY NZL400ND 402 424 5 DTRY NZL500ND 502

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