CDP-01 User Manual
Contents
1. 7 7 20 cz 3 lt gt Setting the Lockout For Line Sensor SE 26 a Set Manual mode 1 20 35mm e b Select actuator 18 2071 ico 9 If LED 3 is no longer lit repeat step a gt Press Setup key 140 151 160 1701 Check LED 3 flashes Setup NA A 4 d Press ASC key 4L1 5 6 T F1 F2 F3 SC e Press sensor key repeatedly until LED 12 lights up 8L 101 12 t Press F1 key 4 5L1 603 7C F1 F2 F3 so Select lockout 18 20 1 h9 g Using the or key set the left side of the sensor proportional lt band to the limits as shown on the LED bar graph here at the left Press F2 4L 5mu 6 TC F1 F2 F3 SC Select lockout i Using the or key set the right side of the sensor proportional 20 1 band to the limits as shown on the LED bar graph here at the left e j Save settings 200 OR Cancel setting Setting is not saved 1 728 CDP 01 Firmware2. 16 a 11 19 If LED 3 is no longer lit repeat step a c Press Setup key 130E 14 151 160 1703 Check LED 3 flashes setup 1 d Press ASC key 41 5CO 6 T F1 F2 F3 SC e Press Sensor key repeatedly until relevant sensor LED lights up smm o Cl 12 eL tmu f Press F1 4m 5L 6 1 TU F1 F2 F3 SC Select lockout 18 20 1 fo g Set first side of sensor proportional band using or key 2 gt 3 gt The limits of the sensor proportional band light up on the LED bar graph 4 5 6 h Press F2 F1 F2 F3 5 Select lockout 55 i Set second side of sensor proportional band using or key lt gt The limits of the sensor proportional band light up on the LED bar graph Continue from step e to set more sensors if required j Save settings 2 T gt lt e 1 2L3 3 i 5 Cancel setting Setting is not saved DANGER The actuator may still move due to external forces despite the lockout 05 25 07 CDP 01 Firmware Version 2 x 1 728 EI L Pe MAXCESS
3. 18 20 1 d Press keys simultaneously twice ee gt hamm 44D iC 1625 17 e Press Setup key Setup 41 21 49 Check LEDs 13 20 1 flash i 20 1 f Address is set using or key 3 uM LED bar graph indicates address 1m 22 3 j Ae 4 g Save setting OR gt Cancel setting Setting is not saved Configuring Alarm Outputs For the alarm outputs delay times are set and the function of the out puts is inverted Only possible for actuator 1 05 25 07 CDP 01 Firmware Version 2 x 1 730 8 MAXCESS 10 10 6 c 9 lt gt lt a Set Manual mode b Select actuator 1 18 2011 19 lt gt B a If LED 3 is no longer lit repeat step a c Press Setu
4. 1 2L3 3mm m a b Select actuator assigned to the servo center transducer lt If LED 3 is no longer lit repeat step a 45L c Press Setup key repeatedly until LEDs 13 and 17 light up Setup 21 21 4 Check LED 3 flashes 8EH 9 10 121 d Press Sensor key repeatedly until Servo Center mode LED 2 Sensor 3 Te lights up e Change polarity using or key 18 20 1 19 lt 2 LED bar graph indicates current polarity E 3 The new settings are visible only after moving to Servo Center mode f Save settings ls a e e OR 9 a R 3 mm Cancel setting Setting is not saved 8 05 25 07 CDP 01 Firmware Version 2 x 1 728 MAXCESS 9 lt gt THIS PAGE INTENTIONALY LEFT BLANK 1 728 CDP 01 05 25 07 QU MAXC ESS 9 lt gt CONTROL PANEL CONFIGURATION Allows individual adaptation of the control panel to the needs of the customer Erroneous inputs are prevented by disabling unneeded modes Some local regulations also stipulate that certain functions must be disabled for each individual operating mode 05 25 07 CDP 01 Firmware Version 2 x 1 729 8 2 conn MAXCESS
5. 7 7 12 9 lt gt Calibrating to Detect a Broken Print Edge pe gt Press ASC key repeatedly until LED 7 lights up or flashes SC The ASC function is usually pre set at FIFE factory for the SE 26 line sen sor However the correct setting is again described under SE 26 in the section on Setting the Sensor Proportional Now carry out calibration as described earlier under Calibrating to Detect a Material Edge or a Print Edge Calibrating to Detect Broken Line nes TS Press ASC key repeatedly until LED 7 lights up or flashes The ASC function is usually pre set at FIFE factory for the SE 26 line sen sor However the correct setting is again described under SE 26 in the section on Setting the Sensor Proportional Band 1 25 sm Set Manual mode Oj FH 141 153 1603 170 Press Setup key Setu SZ sie 2 e Check LED 3 flashes smm o 107 128m th tH Press Sensor key repeatedly until LEDs 8 and 12 light up Web Position line in center of light spot Light spot 1 4m 5L 6 3 7 F1 F2 F3 5 Press F1 Web TT P ligh pad osition light spot fully on background 1 728 CDP 01 Firmware Version 2 x 05 25 07 Zo MAXCESS C 9 m h Press F2 4c F
6. 1E 2L 3L OJ PSU b The Change in Oscillation Frequency function is switched ON by 40 5 1 6 qd ressing F4 F2 F3 aso P 9 LED in the key lit indicates function active 18 20 ug c Change oscillation frequency using or key lt E gt LED bar graph indicates current oscillation frequency 1m 251 3L i d Save setting OR 1 21 3mm Cancel setting Setting is not saved 1 730 CDP 01 Firmware Version 2 x 05 25 07 MAXCESS 3 co 11 1 TROUBLESHOOTING The CDP 01 is designed in such a way that it detects any errors which occur and displays them on the LED strip in coded form There are 3 ways of displaying or activating the error code f errors occur and are detected during power up the error code is dis played immediately see Error Messages on Power Up 5LEDs in the bar graph are flashing this indicates that one or more er rors have been detected The error code is only displayed on the LED bar graph when the Setup key is pressed and additional errors if present can be displayed us ing the or key see Error Messages in Operation and Error Mes sages after Automatic Calibration Not all errors are indicated by 5 flashing LEDs As an alternative the Troubleshooting mode can be activat
7. 1 2L 3m 1441 1507 1603 171 Setup 1 21 4 18 20 10 9 EB 4mm 5mm 601 TL F1 F2 F3 5 e ES Troubleshooting mode is activated to be able to display errors which have occurred in normal operation and after automatic calibration on the LED bar graph in coded form a Set Manual mode b Press Setup key C Press keys simultaneously Check LED 13 flashes d Press F1 and F2 simultaneously Check LEDs 4 5 13 flash Troubleshooting mode is activated LED bar graph indicates display code error code If all LEDs on the LED bar graph are lit no error is present e Additional errors can be displayed by pressing the or key f Return to Manual mode 05 25 07 CDP 01 Firmware Version 2 x 1 731 11 11 4 MAXCESS 9 lt gt Up on Power During power up the CDP 01 checks internal values and displays them in coded form on the LED bar graph if an error is detected DISPLAY ERROR CODE CAUSE CHECKS REMEDY Be ee Terminal mode active Terminal connected with configuration software and connection established Internal error Contact FIFE Internal error Contact FIFE
8. Setup Ons A E 147 150 16888 17 E d mu 5 2L 2 For the servo center transducer the servo center gain and polarity are set Changes the sensitivity of the servo center transducer Set Manual mode Select actuator assigned to the servo center transducer If LED 3 is no longer lit repeat step a Press Setup key repeatedly until LEDs 13 and 16 light up Check LED 3 flashes Press Sensor key repeatedly until Servo Center mode LED 2 lights up 2 Change servo center gain using or key LED bar graph indicates current system gain The new settings are visible only after moving to Servo Center mode Set servo center gain to 1 by pressing F1 and F2 simultaneously Save settings OR Cancel setting Setting is not saved 1 728 CDP 01 Firmware Version 2 x 05 25 07 P en MAXCESS a 9 lt gt s Servo Center Polarity The direction of the guide or actuator is changed The guide direction is dependent on the selected servo center transducer The polarity is changed in processing of the servo center transducer signal a Set Manual mode
9. 1 2 3mm ed 18 2051 11 19 gt 28m N 1L 2c OJ E 13MM 14 1501 16 1 1703 soup C MA A 18 20 1c M9 41 5L 6 T 1 F2 F3 s 18 20 1 9 e Sw The internal displacement limits for the position of the selected actua tor are set and standardized The displacement and stroke of that ac tuator is limited The servo center transducer must be located in the adjacent range of mo tion so that the center position can also be reached in Servo Center mode DANGER New crushing and shearing points may be created by changing or cancel ling the stroke limitation and or mechanical stops may be damaged or destroyed a Set Manual mode b Select actuator If LED 3 is no longer lit repeat step a Set Servo Center mode and wait until center position is reached d Set Manual mode e Press Setup key f Press keys simultaneously Check LED 13 flashes g Press ASC key Check LEDs 7 13 flash If the F1 F2 and F3 key LEDs flash the center position has not been reached Setting is not possible Press F1 and F2 simultaneously to clear any existing stroke limitations Press the Automatic key 1 and repeat the process paying particular attention to step c h Move to first maximum position using or key First maximum position in sensor positioning assem
10. Attention Danger of crushing Always disconnect the cables of all actuators when working on the servo center transducer Disconnect cables of all actuators Select actuator 200 3 1 9 a If LED 3 is no longer lit repeat step a Set Servo Center mode 1L 28m 3L1 Move a metal object in front of the servo center transducer The servo center transducer signal is displayed on the LED bar graph 10 qp Return to Manual mode 05 25 07 CDP 01 Firmware Version 2 x 1 781 11 11 10 E eps MAXCESS 5 c Encoder Signal TET 200 3 lt 18 20 1c 19 am 13 14 15 16 17 Setup 1 A 4 18 20 1 19 8 4 1 501 6 T F1 F2 SC 18 20 1 19 9 6 1 Z1 3 During checking of the encoder signal the existing stroke limitations may be exceeded New crushing and shearing points may be created a Set Manual mode b Select actuator If LED 3 is no longer lit repeat step a c Press Setup key d Press keys simultaneously Check LED 3 flashes e Press ASC key Check LEDs 4 5
11. 102 200 3mm b Select actuator 18 20 1 19 If LED 3 is no longer lit repeat step a c Press Setup key 1441 1507 1603 1703 setup 1 1 1 4 Check LED 3 flashes 4 5 6 d Press ASC 1 2 SC 7 e Press Sensor key repeatedly until relevant sensor LED lights up 1 1 cme D mu EM f Press F1 and F2 simultaneously F4 F2 F3 55 y Select deadband setting 18 20 1 fg i 9 Set deadband range using or key The fewer LEDs are lit on the LED bar graph the smaller the deadband Continue from step e to set more sensors if required 222 h Save settings eS OR 1 20 3mm 3 Cancel setting Setting is not saved Setting the Lockout With Edge Sensors For Line Sensor SE 26 see Setting The Lockout For Line Sensor SE 26 a Set Manual mode 4 Q 8 1 728 CDP 01 Firmware Version 2 x 05 25 07 Zo MAXCESS C 9 um b Select actuator
12. 05 25 07 CDP 01 Firmware Version 2 x 1 731 11 11 8 E eps MAXCESS 3 c LEDs off ud as sign of parallel port and RGPC 20 21 display a I5 14 13 12 14 10 i rH RGPC 20 21 Parallel input at X4 LEDs on as sign of RCAL display RCAL 26 1 RCAL 26 2 at X3 at X2 LED bar graph aam t Sensor SE 26 must be connected to RCAL 26 1 RCAL 202 RCAL 20 3 RCAL 204 RCAL 20n at X3 at X3 at X1 at X2 1 731 CDP 01 Firmware Version 2 x 05 25 07 P en MAXCESS D 3 co 11 9 Sensor Signal Ta 14 16 17 Setup eee 3 40 1 5L F2 F3 TL SC Set Manual mode Press Setup key Press Sensor key and select sensor Press F3 Cover sensor proportional band The physical sensor signal is dis played on the LED bar graph ASC key on displays physical sensor value from 20 to 20 mA F3 on displays physical sensor value from 0 to 10 mA Servo Center Transducer Signal
13. Setting is not saved 1 732 CDP 01 Firmware Version 2 x 05 25 07 P en MAXCESS 3 c 10 1 SPECIAL SETTINGS No special settings are generally required on the CDP 01 However if required the following special settings can be made Configure RGPC control panel Set maximum speed of actuators Configure system sensitivity of web speed OPTIONAL Set bus addresses for serial data communication Configure alarm outputs Set oscillation 05 25 07 CDP 01 Firmware Version 2 x 1 730 P en MAXCESS 10 2 3 a gt Configuring RGPC Function The control panels RGPC 20 and RGPC 21 are two of the CDP 01 ac cessories and are used for shifting the guide point in the sensor pro portional band and for remote adjustment of the actuators in Manual mode A side effect is that all sensor guide points of the selected actua tor are set to center The sensor guide point can be re adjusted sub sequently Setting possibilities Switch remote adjustment function ON OFF in Manual and Servo Cen ter modes Selection of shift range in sensor proportional band Assignment of keys to the direction of motion of the actuator a Set Manual mode b Select actuator 18 205 1m fte If LED 3 is no longer lit repeat step a 4 8 Press Setup key 1 15
14. 4 1 2 Calibrating the 4 1 3 Automatic Calibration 2 0 teen eee 4 2 USING THE OPERATING INSTRUCTIONS 5 CONTROL PANEL DESCRIPTION 6 Operating ssri eeds s paia A E E EE E 6 1 Function Keys naka ecard sue E ne E AE 6 1 SensorKey uice E RC ese dk eae 6 2 Setup Key Rede DRE Eres em due loge greed REA eats 6 2 da dhe 6 3 BASIC SETTINGS 7 Sensor Selection Multi Drive Edge Sensors 7 2 Sensor Selection Mutli Drive Center 7 3 Two Drive Center Guiding 01 7 3 Three Drive Center Guiding CDP 01 MMM 7 4 Shifting the Sensor Guide Point with the Web in Motion 7 6 Changing the System Gain with the Web in 7 7 Sensor Calibration With Edge Sensors 7 8 Sensor Calibration with Line Sensor 5 26 7 9 1 721 C CDP 01 04 23 2013 E eps MAXCESS 3 c Calibrating to Detect a Material Edge or a Print 7 10 Calibrating to Detect a Line 7 11 Calibrating to Detect a Broken Print
15. 7 12 Calibrating to Detect a Broken 7 12 Automatic Calibration 6 ttt 7 14 Shifting the Sensor Guide Point with the Web at Standstill 7 15 Changing the System Gain with the Web at 7 16 Changing the Guide Direction 7 16 Setting the Deadband 7 18 Setting the Lockout With Edge Sensors For Line Sensor SE 26 see Setting The Lockout For Line Sensor 26 7 18 Setting the Lockout For Line Sensor SE 26 7 20 Setting the Servo Center llli eee 7 22 Servo Center Gain 7 22 Servo Center ren 7 23 CONTROL PANEL CONFIGURATION 8 Restricting Sensor Selection Disabling Servo Center 8 2 Switching Manual Actuator Motion On Off 6 tte eee 8 3 Assigning Key and Direction of Motion 8 4 Assigning Direction of Display of LED Bar Graph 8 5 ENCODER SETTINGS 9 Defining Displacement Limits Limiting Stroke 9 2 Calibrating the Encoder teens 9 3 Setting Minimum and Maximum 9 5 Setting a
16. Beedocccccom LEDs lit Internal error Contact FIFE OOO E ES ES S 88 002 flashing Error in normal operation Press Setup key See Error Messages in Operation Error Messages in Operation During operation the CDP 01 checks internal values and indicates the occurrence of one or more errors by means of 5 flashing LEDs As an alternative the Troubleshooting mode can be activated to display the error code DISPLAY CAUSE CHECKS REMEDY ERROR CODE 200888208 Error occurred Press Setup key See following notes on the flashing individual error messages Supply voltage beyond permissible range Check correct line voltage Establish stable line power supply within the specified range Actuator overcurrent Check actuators and their leads for proper connection and check for short circuit if necessary Connect actuators as per system diagram rectify short circuit E 1 EI E31 L1 EI C3 Error 12 V supply Check for short circuit by disconnecting all connectors one after the other Rectify short circuit Error 12 V supply Check for short circuit by disconnecting all connectors one after the other Rectify short circuit 1 731 CDP 01 Firmware Version 2 x 05 25 07 E eps MAXCESS 3 c 11 11 5
17. a Set Manual mode 1 2L 3 b Select actuator 18 20 1 19 S p If LED 3 is no longer lit repeat step a 05 25 07 CDP 01 Firmware Version 2 x 1 732 E eps MAXCESS 3 c 13 140 1561 161 17073 Setup 1 21 4 18 20 151 M9 e 4 5 1 6 T F1 F2 F3 SC 140 1561 160 3 1703 Setup 1 A 4 41 5802 6mm 1 2 SC 18 20 1 19 e 4mm 5L 6 03 TC F1 F2 aso 18 20 1 9 41 5mm 6L3 1 2 SC 1mm 200 3 3 ed Press Setup key Press keys simultaneously Check LED 13 flashes Press ASC key Check LEDs 7 13 flash Press Setup key Check LEDs 6 7 13 flash The travel distance is defined by pressing F3 repeatedly Visible on the LED bar graph see Distance Selection Table later in this section Move to starting point of travel di
18. Actuator not recognized DISPLAY CAUSE CHECKS REMEDY ERROR CODE 900000008 Internal supply voltage error Check for short circuit by Rectify short circuit disconnecting all connectors one after the other Check actuators and their Connect actuators as per leads for proper connection system diagram or Check correct part nos of actuators older actuators without characteristic resistance and cables without appropriate wires can not be used with CDP 01 Replace actuators and cables Total output gt 80 W Check connected actuators Internal error Contact FIFE Excess temperature inside CDP 01 Improve cooling No error present Error Messages after Auto matic Calibration After automatic calibration the CDP 01 displays one of the following er rors for 5 seconds DISPLAY ERROR CODE CAUSE CHECKS REMEDY EI C3 C3 C3 C3 C3 0 Boas Internal automatic calibration error Contact FIFE C3 03 C3 Web edge recognized in automatic calibration Sensor calibration not carried out Carry out sensor calibration See Operating Manual Calibrating the Sensor Web not in proportional band Bring web into sensor proportional band Faulty connections Connect sensors actuators as per system diagram BH C
19. 7L F1 F2 F3 SC 4 L 1 5 6 1 TL F1 F2 SC 1H 2 3L 100 21 3 Couple the reaction speed of the guide to the web speed Settings can only be made on actuator 1 but the setting is also valid for other actua tors This control function must be ordered separately Please refer to your or der confirmation to check on the specific product package a Set Manual mode b Select actuator 1 If LED 3 is no longer lit repeat step a c Press Setup key d Press keys simultaneously twice Check LEDs 13 16 flash e Set system to minimum web speed from which web guiding is to begin f Press F1 Minimum value is saved g Set system to maximum speed h Press F2 Maximum value is saved If the difference between the minimum and maximum web speeds is too low the LED bar graph flashes i Save setting OR Cancel setting Setting is not saved 1 730 CDP 01 Firmware Version 2 x 05 25 07 MAXCESS 3 10 5 Serial Data Communication Set communication address for serial data communication Only possi ble for actuator 1 a Set Manual mode b Select actuator 1 18 205 fte 23 gt If LED 3 is no longer lit repeat step c Press Setup key 1441 1501 1603 1703 setup 21 4
20. Deadband a Set Manual mode b Select actuator If LED 3 is no longer lit repeat step a c Press Setup key repeatedly until LEDs 13 and 17 light up Check LED 3 flashes d Press Sensor key repeatedly until relevant sensor LED lights up e Change guide direction using or key LED bar graph indicates current guide direction The new settings are visible only after moving to Automatic mode Continue from step d to set more sensors if required f Save settings OR Cancel setting Setting is not saved With the ASC key a specific range in the sensor proportional band is activated switched ON or OFF The LOCKOUT option is factory se lected and the range is pre set but can be changed There are two setting options either deadband or lockout Deadband If the web is in the deadband no guiding occurs If the web is outside the deadband it is guided Select the DEADBAND option ONLY if the web has ragged edges Lockout The sensor proportional band is limited If the web is within the limited sensor proportional band it is guided If the web goes beyond the limited sensor proportional band no guiding occurs LED 7 flashes and the system is in MANUAL 05 25 07 CDP 01 Firmware Version 2 x 1 728 Zo MAXCESS C 9 m Setting the Deadband a Set Manual mode
21. Servo center gain too low Check servo center gain Change servo center gain See Basic Settings Actuator moving in wrong direction Servo Center Polarity guide direction for actuator and sensor wrong Check servo center polarity guide direction Change guide direction See Basic Settings Sensors can not be selected Sensor selection is disabled Activate sensor selection See under Control Panel Configuration Restricting Sensor Selection No sensor signal Sensor cable plug faulty or not connected Check physical sensor signal See under Sensor Signal later in this chapter System vibrates in normal operation System sensitivity set too high Change servo center gain See Basic Settings Automatic calibration not possible at center position LED 7 flashing Sensor proportional band incorrectly covered Proportional bands of both sensors must only be half covered by the material web Carry out automatic calibration See Basic Settings Note In contrast to edge guiding the central LED on the LED bar graph is lit if there is no material in the sensor proportional band of both sensors 1 731 CDP 01 Firmware Version 2 x 05 25 07 P en MAXCESS 3 c 11 3 Activating Troubleshoot ing Mode
22. wo nO 1203 I th Senso 18 20 1 ft 2 3 19 gt g Change direction of display using key Continue from step f to set more sensors if required 05 25 07 CDP 01 Firmware Version 2 x 1 729 P S MAXCESS 8 9 lt gt os T Save setting OR 1 203 35mm gt 1 Cancel setting Setting is not saved 1 729 CDP 01 Firmware Version 2 x 05 25 07 MAXCESS i 3 cm 7 ENCODER SETTINGS The CDP 01 offers the option of equipping each actuator with an en coder for position detection This enables position monitoring and evaluation In most applications the encoder is used in conjunction with a sensor positioning assembly Encoder settings are usually pre set at FIFE factory so that resetting is not necessary In the case of spare parts deliveries the CDP 01 is not normally pre set 05 25 07 CDP 01 Firmware Version 2 x 1 732 E eps MAXCESS 3 c Defining Displacement Lim its Limiting Stroke
23. E eps MAXCESS 3 c CDP 01 Reference Manual 4 7 SN SeeseSeese e 1 gt 04 23 2013 CDP 01 1 721 C MAXCESS 9 lt gt THIS PAGE INTENTIONALY LEFT BLANK 1 721 C CDP 01 04 23 2013 E eps MAXCESS 3 c NOTE This Operating Manual will help you to familiarize yourself with the Fife product CDP 01 and to make the fullest and most economical use of its possible applications Existing national regulations relating to safety and environmental protection should be observed in addition to the Operating Manual The legally binding safety regulations in the country of use and at the specific location apply Please also follow the recognized technical rules with regard to safety and proper working practices The Operating Manual must be kept at hand at all times at the location where the machine is installed Customer specific configurations of the CDP 01 together with further technical data are described in a separate section in the supplementary documentation They have priority over the information given in this general description The Operating Manual must be read and applied by all persons entrusted with working on or with the ma chine e g operation maintenance servicing inspection repai
24. O lt gt 5 STARTUP 1 Checking Plug in Connections 2 Calibrating the Sensor The unit and accessories must be properly installed and connected be fore startup CAUTION Remove power to CDP 01 before plugging or unplugging cables ATTENTION The main EMERGENCY OFF switch must also disconnect power to the CDP 01 processor Start up the CDP 01 with the web at standstill Before applying operating voltage it must be ensured that all sensors and auxiliary equipment are properly connected and all persons are kept away from the danger area of the rotating frame Connect all system components sensors actuators and auxiliary equipment to the processor Select each drive if more than one exists and assign sensors to each Connect the line voltage specified see line socket When the unit is switched on the last operating state set is active The last LED active 1 2 or 3 is lit to indicate that the unit is ready Check the mobility of the actuators using the or key The sensor is calibrated to the contrast of the web material IMPORTANT The sensor is usually calibrated at FIFE factory Only calibrate the sensor if the web material contrast changes sensors are retrofitted you have doubts about the sensor calibration Calibrate the sensor before automatic calibration The automatic calibration subsequently adjusts the guide sensitivity the sensor guide point and the polarity
25. 13 and 14 light up 21 Check LED 3 flashes d Press Sensor key repeatedly until relevant sensor LED lights up m E mtu e Bring web material into sensor proportional band so that half of the sensor proportional band is covered The center LED on the LED bar graph and LED 7 in ASC key light up Auto matic calibration is not possible while LED 7 is flashing Edge guidin ge g 9 The actuator can be remotely controlled using the or key to bring the web into the sensor proportional band Center guiding f Start automatic calibration 1m 2 IMPORTANT System begins to vibrate Sensor guide point and optimum system gain are being set On completion of calibration the processor is ready for automatic guiding mode OR 172 2c3 omm Cancel setting 4 Automatic calibration is not carried out 1 728 CDP 01 Firmware Version 2 x 05 25 07 Zo MAXCESS C 9 m US Shifting the Sensor Guide Point with the Web at Standstill The sensor guide point is shifted within the sensor proportional band a Set Manual mode a 200 ca Select actuator If LED 3 is no longer lit repeat step a 18 20 162 mE c Press Setup key repeatedly until LEDs
26. 3 is no longer lit repeat step a c Press the Setup key d Press keys simultaneously Check LED 3 flashes e Press ASC key Check LED 4 5 6 7 13 flash Stroke limitation is now deactivated f Move the actuator by holding down the or key until the center transducer is completely covered g Set Manual mode h Set Center mode Meter steps are restored If the system vibrates above the center position the servo center gain must be adjusted see Chapter 7 section Servo Center Gain 05 25 07 CDP 01 Firmware Version 2 x 1 731 11 11 12 E eps MAXCESS 3 c Display System Gain 2l K 14 1500 1600 1703 s 1 21 18 207 1 19 SE 4 5 6 1 F2 F3 80 1471 1507 16023 1701 Setup Pod Senso 10C3 1203 7 a 261 gt lt el Display Actuator Display Firmware Display Firmware Revision The system gain can be displayed on the LED bar graph from 0 to 40 1 s Automatic calibration must have first been successfully completed a The Set Manual mode Press Setup key Press keys simultaneously Check LED 13 flashes Pr
27. all affected actuators C Select actuator 48 2011 1 19 a 2 gt If LED 3 is no longer lit repeat step EMEN GC d Press Setup key soup 20 T Tol fe e Press keys simultaneously i Check LED 13 flashes E ES PT f Press ASC key SC Check LEDs 7 13 flash Tl WE g Press Setup key twice Check LEDs 7 13 left hand LED on LED bar graph flash 18 20 1 19 2 h Move actuator to desired position using or key For example in sensor positioning assemblies to the minimum distance at which the collision protection is to deactivate the actuator If an already ac tive limit prevents the desired positioning of the actuator press F1 and F2 si multaneously and continue from step I Save setting Then start again from the beginning step a 4mm 5L 6 L3 1 1 i The value is saved by pressing F1 1 F3 55 Pressing F1 and F2 simultaneously causes the value to be reset so that the function is disabled S TH j Block actuators function can be switched ON and OFF by F1 j LF2 LFS oi pressing F2 The LED in the F2 key is lit when the function is ac tive When the function is inactive only an internal signal is generated which ac cording to configuration is available at connector X7 4 5 7 k Pressing F3 defines whether the blocking function prevents the ac F1 pz zn 89 tuator from continuing moving
28. 13 and 15 light up 3E 1401 1588 16 1707 Setup Cr 1 4 Check LED 3 flashes 9 10 1 E 4 1 d Press Sensor key repeatedly until relevant sensor LED lights up a 18 lt fto e Change sensor guide point using or key gt 20 LED bar graph indicates current sensor guide point position The new settings are visible only after moving to Automatic mode Return to center by pressing F1 and F2 simultaneously Continue from step d to set more sensors if required f Save settings OR Cancel setting Setting is not saved 05 25 07 CDP 01 Firmware Version 2 x 1 728 E eps MAXCESS 3 c 7 16 Changing the System Gain with the Web at Standstill The system gain changes the guide sensitivity of the actuator a Set Manual mode 1 2 3 18 20 fe b Select actuator 2L3 gt 3 If LED 3 is no longer lit repeat step a 14 7 157 16 17 c Press Set
29. 6 7 13 flash f The actuator and encoder are moved by pressing and holding down the or key A lightstrip on the LED bar graph displays the encoder steps 9 Return to Manual mode 1 731 CDP 01 Firmware Version 2 x 05 25 07 8 MAXCESS 3 c 11 11 Restoring Encoder Meter Steps 20 163 251 3 19 14 1 151 1603 170 A 4 18 20 1 19 4 55 F1 F2 18 20 1 19 m EX 100 Te amp 1C3 Encoder meter steps are lost as a result of mechanical movement when the system is switched off faulty encoders encoder cables faulty mechanical connection of the encoder s actuator elements toothed belts pinions CHECKING 2 gt Activate Center mode If the selected actuator cannot reach its center transducer middle LED on LED display does not light up the actuator s stroke limitations must first be deactivated DANGER Deactivating the stroke limitations may result in new shearing and crush ing points a Set Manual mode b Select actuator If LED
30. key 20 Key to the Illustrations The shaded keys must or can be pressed Example Press key 3 LED 8 lights up Keys may light up or flash when pressed Note the flashing LED under Check With this you can check whether you are at the right setting LED BAR GRAPH LINEAR Indicates changeable settings LED BAR GRAPH CODED Indicates errors or information values see also Troubleshooting 05 25 07 CDP 01 1 724 MAXCESS 9 lt gt THIS PAGE INTENTIONALY LEFT BLANK 1 724 CDP 01 05 25 07 QU MAXC ESS 6 9 lt gt n Operating Modes 6 21 gt lt Ta Q 2 8 gt Q Lu Function Keys 4m 5mm 7C F1 2 F3 amp 41 5 1 6 T F1 F2 F3 A CONTROL PANEL DESCRIPTION Customer specific configurations of the CDP 01 together with further tech nical data are described in a separate section in the supplementary docu mentation They have priority over the information given in this general description Automatic Web position errors are automatically corrected The LED bar graph in dicates the web position in the sensor Servo Center The guide moves the control rollers to the center position i e the con trol rollers are parallel to the
31. of the signal amplifier must be quoted They are found on the enclosure underneath the line connection socket or on the side Service When you need parts and service please contact one of the following addresses Keep the enclosed documents in a safe place so that we can assist you quickly and easily when you need service FIFE Corporation FIFE GmbH Post Office Box 26508 D 65762 Kelkheim Oklahoma City OK 73126 USA Postfach 1240 Germany Telephone 405 755 1600 D 65779 Kelkheim FAX 405 755 8425 Fifestr 1 Germany Telephon 06195 7002 0 Telex 4072321 FAX 06195 3018 FIFE Japan Ltd 328 1 Sanno cho Chiba City Chiba 281 Japan Telephone 0434 21 1622 Telex 3722532 FAX 0434 21 2895 1 733 CDP 01 GENERAL INFORMATION 05 25 07
32. pressing F1 and F2 simultaneously LED bar graph indicates current system gain The new settings are immediately visible 1mm 200 3 j amp Ae d Save setting OR E sum Cancel setting QJ 19 Setting is not saved 05 25 07 CDP 01 Firmware Version 2 x 1 728 am MAXCESS n 3 lt gt Sensor Calibration With Edge Sensors The sensor is calibrated to the web opacity Do this procedure only when the web is not opaque or when web opacity changes Factory settings are for opaque webs Calibration is easier with the RCAL 20 control panel RCAL 20 is one of the CDP 01 accessories a Set Manual mode 1 sum N b Press Setup key 13 Setup 14 15 1 241 gt Check LED 3 flashes c Press Sensor key once then repeatedly until relevant sensor T LED lights up d Remove web material fully from sensor proportional band Senso The actuator can be remotely controlled using or key to remove the 2 web from the sensor proportional band 4m 503
33. production line rollers The sensor positioning device moves the sensors to their retract position Manual Actuator is manually controlled using the key Operation F1 F2 F3 Customer specific special functions Otherwise these keys are used for special settings ASC The lockout or deadband function is switched ON and OFF with the ASC key With the ASC selected and in the LOCKOUT option of opera tion the guide will operate normally as long as the web is in the de fined field of view of the sensor If the sensor looses the web for any reason i e web tear out or end of roll then the system goes into lock When the web is re established in the field of view of the sensor then the system returns to AUTOMATIC 05 25 07 CDP 01 1 727 Operation E eps com MAXCESS 5 c Sensor Key 8 om 1 1 1 th Sensor h smo C rh rg You can choose between the sensors connected to the CDP 01 by re peatedly pressing the Sensor key Only possible in Manual and Servo Center modes Sensor for edge guid
34. to the left or the right The right setting can only be determined by saving see step 1 and testing 1 732 CDP 01 Firmware Version 2 x 05 25 07 am MAXCESS 3 c T Save setting i 2L3 3 OR gt Cancel setting Setting is not saved Setting a Maximum Value e g Maximum Web Width a Set Manual mode 2l a l a b Pre position all affected actuators c Select actuator 18 20 1C3 9 A If LED 3 is no longer lit repeat step a ac eo wo wo d Press Setup key setup 7 7 1 1 4 18 13 ffe e Press keys simultaneously 251 lt 3 Check LED 13 flashes 55 8 f Press ASC key F1 F2 F3 E Check LEDs 7 13 flash 1441 1501 1603 1703 9 Press Setup key 3 times Setu MA A Check LEDs 7 13 right hand LED on LED bar graph flash 18 20 19 T h Move actuator to desired position using or key S 3 gt For example in sensor positioning assemblies to the maximum distance at
35. 0 el lt N 1 25 The oscillator function is only effective if the CDP 01 has been cially configured for it prior to delivery Pressing F1 activates the oscillator function The following two settings are possible Set amplitude The size of the web displacement is set left right motion of web Set oscillation frequency The number of web displacements over a certain time period is set IMPORTANT While ON the oscillator function remains active as long as the MODE is in AUTO even if the web speed is stopped The oscillator function will stop if the MODE is set to MANUAL or SERVO CENTER or if the external LOCK is energized When returning to AUTO the oscillator will continue from the point at which it stopped except from SERVO CENTER then the oscilla tor will begin at the original guide point If the oscillator is turned OFF while in AUTO the guide will return to the original guide point a Set Automatic mode b The Change in Amplitude function is switched ON by pressing F2 LED in the F2 key lit indicates function active c Change amplitude using or key LED bar graph indicates current amplitude d Save setting OR Cancel setting Setting is not saved 05 25 07 CDP 01 Firmware Version 2 x 1 730 MAXCESS 10 8 3 c Setting Oscillation Frequency a Set Automatic mode
36. 05 25 07 CDP 01 1 726 QU MAXCESS 4 2 2 lt gt For detailed description of sensor calibration see Basic Settings 3 Automatic Calibration In automatic calibration the guide sensitivity polarity and sensor guide point are adjusted for the selected sensor actuator combination IMPORTANT Only carry out calibration with the web at standstill For a detailed description of automatic calibration see Basic Set tings 1 726 CDP 01 05 25 07 MAXCESS 9 gt gt 2C 102011 USING THE OPERATING INSTRUCTIONS The settings are explained step by step in the Basic Settings Encoder Settings and Control Panel Configuration chapters Customer specific configurations of the CDP 01 together with further tech nical data are described in a separate section in the supplementary docu mentation They have priority over the information given in this general de scription General Abort Condition Any setting operation can be prematurely aborted by pressing the Manual key key 3 or the operation is automatically aborted after 3 minutes from the time of the last input Before changing the settings on the CDP 01 shifting sensor guide point adjusting system gain etc first select the relevant actuator using
37. 1 5mm F2 7 B LED bar graph indicates contrast If the contrast is too low error message is displayed left and right outer LEDs flash F3 i Save setting 2L gt m 5 6j 4 LU Q OR gt Cancel setting Setting is not saved IMPORTANT Guiding is executed with sensor selection LED 11 j Now carry out calibration as described earlier under Calibrating to Detect a Line Center EI o 05 25 07 CDP 01 Firmware Version 2 x 1 728 Zo MAXCESS C 9 Automatic Calibration The guide sensitivity polarity and sensor guide point are automatically calibrated Automatic calibration must be carried out with the web at a standstill If the SE 26 line sensor is operated in Line Center Guiding sensor mode the following two sensor calibrations must be carried out before automatic calibration Calibrating to Detect a Line Center and Calibrating to Detect a Material Edge or a Print Edge a Set Manual mode 4 2L 1 3mm MES b Select actuator 18 20 1c 19 lt gt If LED 3 is no longer lit repeat step a hamm 148 15 1 46 17 4 c Press Setup key repeatedly until LEDs
38. 1 RCAL 20 RCAL 26 1 RCAL 26 2 a Set Manual mode 261 lt b Press Setup key 1451 150 161 1703 Setup 4 Press keys simultaneously p 12 e Check LED 13 flashes 6 EE CL S d Press F1 and F2 simultaneously F1 F2 F3 SC Check LEDs 4 5 13 flash e Press Setup key 141 151 4160 3 1703 seup Check LEDs 6 13 flash LED bar graph displays signals of parallel port Continue from step f for more displays 4 5c3 femm f Switch LED display by pressing F3 LED display switch is indi F1 F2 F3 SC cated by the three left hand LEDs see Figure 1 further on Three left hand LEDs on signals for input devices RCAL 20 and RCAL 26 displayed Three left hand LEDs off signals of parallel port and for input devices RGPC 20 and RGPC 21 displayed Alarm output 1 is activated by pressing F1 Alarm output 2 is activated by pressing F2 4 1 Signal display on the LED bar graph for input devices is only enabled when ES a key has been pressed on the input device For a detailed description of which LEDs are displayed for which signals see Figure 1 further on 1 2L3 sm el se 4 g Return to Manual mode
39. 16 17 Press keys simultaneously 18 2051 1 19 JE BE e Press Setup key twice 1407 1501 1603 1703 e Check LEDs 2 3 13 flash f The RGPC keys can be switched ON OFF for the Manual and MES E T Servo Center modes by pressing F1 The LED in the F1 key is lit when the function is active 9 The shift range of the RGPC can be set to 40 by pressing F2 p m The LED in the F2 key is lit in this case When the LED is not lit the factory default setting is in effect For web edge sensors with small proportional bands the shift range is usually pre set to 81 z cm h key assignment of the RGPC can be altered by pressing the a 2 m or key E The LED bar graph indicates the key assignment LED default LED key assignment reversed 1 730 CDP 01 Firmware Version 2 x 05 25 07 QU MAXCESS i D 3 co 10 3 i Save setting 1m 200 3 SIS OR gt Cancel setting Setting is not saved Setting Maximum Speed of Actuators Changes the maximum shift speed of the actuators in all operating modes a Set Manual mode
40. 3 b Select actuator 18 20 fe If LED 3 is no longer lit repeat step a P Press Setup key 3EH 14 15 16 17 setup C 1 21 4 d Press keys simultaneously 18 20 4 19 mE Press Setup key 4 times 13mm 141 151 1603 1703 Check LEDs 1 13 flash gt KA 4 gt s flas f Set maximum speed using or key 18 20 1 19 lt 2 gt LED bar graph indicates current maximum speed GS 5 g Save setting OR 1 3mm T lt Cancel setting Setting is not saved 05 25 07 CDP 01 Firmware Version 2 x 1 730 10 10 4 E eps MAXCESS 3 c Control by Web Speed 3 18 20 1mm 19 E S8 13 NN 14 _1 15L3 1603 1703 Setup MA A gt 18 20 1 19 5 4 Em 5
41. 3 lt gt Restricting Sensor Selection Disabling Servo Center Function 21 gt lt l 3 lt 13 EN Setup 14 15I 1603 1703 4 19 gt 121 9 th 50 F2 6 F3 4 1 7 SC If not all sensor connections in a system are needed it is advisable to restrict sensor selection It is also advisable to disable the Servo Cen ter mode if no servo center transducer is installed De activatable sensor modes Left edge Right edge Both edges total difference m m Foun Line Line edge Both line types total difference Servo Center a Set Manual mode b Select actuator If LED 3 is no longer lit repeat step a c Press Setup key d Press keys simultaneously Check LED 13 flashes e Press Sensor key repeatedly until sensor mode to be de acti vated or Servo Center mode is displayed Check LEDs 8 13 flash f The selected mode is activated or deactivated as appropriate by pressing F1 LED 4 indicates the active state If two sensor signals are interlinked the or key can be used to choose be tween total and difference form
42. 603 e Press F1 F1 F2 F3 SC f Bring web material fully into sensor proportional band b af lt The actuator can be remotely controlled using the or key to bring the web lt into the sensor proportional band 4H 5m 6 7 g Press F2 F1 F2 F3 LED bar graph indicates contrast If the contrast is too low an error message mcoooo oonnne is displayed left and right outer LEDs flash 1m 2 3 5 4 h Save setting OR 1 251 35mm gt lt Q Cancel setting Setting is not saved 1 728 CDP 01 Firmware Version 2 x 05 25 07 am MAXCESS cz 9 lt gt B Sensor Calibration with Line Sensor SE 26 Areas of application The SE 26 line sensor can be used for the following web guiding appli cations rs To detect a material edge or print edge A print edge must be at least 0 08 in 2 mm wide To detect a line center The width of a line may vary between 0 04 to ch 0 10 in 1 to 2 5 mm The gap to adjacent prints must not fall below 0 10 in 2 5 mm To detect a broken print edge A print edge must be at least 0 08 in 2 mm wide EI o To detect a broken line The width of a line may vary between 0 04 to 0 10 in 1 to 2 5 mm The gap to adjacent prints must not fall below 0 10 in 2 5 mm sae In sensor calibration the line sensor is calibrated to the color contrast Before sensor calibration the d
43. C3 C3 C3 C3 Mechanical stop not recognized or recognized too early in automatic calibration When web in center of sensor proportional band actuator too close to stop Center actuator insert web repeat calibration Actuator blocked or incorrectly connected Rectify blockage connection error Too high sensor signal noise in automatic calibration Sensor poorly mounted or incorrectly connected interference sources present Re align sensor and or rectify connection error eliminate shield interference sources Calibrate sensor SE 24 manually 05 25 07 CDP 01 Firmware Version 2 x 1 731 8 MAXCESS 11 11 6 3 c DISPLAY CAUSE CHECKS REMEDY ERROR CODE micccocdusmocomc Automatic calibration with If possible deactivate Control Control by Web Speed activated by Web Speed function CAUTION Sensitive web material may be damaged during automatic calibration If necessary adjust gain and guide point manually 1 731 CDP 01 Firmware Version 2 x 05 25 07 MAXCESS 3 co 11 7 Checking the Inputs and Outputs of the CDP 01 The signals passing through the inputs and outputs can be displayed on the LED bar graph This can be used to check whether a signal is present Signal of Parallel Port Socket X7 and Input Devices RGPC 20 RGPC 2
44. INFORMATION 05 25 07 MAXCESS 3 co 12 5 CDP 01 Expansions The following table shows the possible connection combinations of mo tor servo valve lockout valve and motor amplifier for the various CDP types Connection combinations CDP types 80W 60W 39W 18W MPA Servo 28W Motor Motor Motor Motor Motor valve Lockout 35A 20A 13A 064A amplifier valve CDP 01 M a 1 b 1 1 1 01 12 1 b 1 1 1 01 1 b 1 CDP 01 H12 a 1 b 1 CDP 01 MM a 2 b 2 1 1 1 1 01 1 1 b 1 1 1 1 1 1 1 1 1 f 1 1 9 1 1 1 CDP 01 MMM a 3 b 1 2 CDP 01 MHM a 2 1 b 2 1 1 2 1 1 1 1 1 01 1 2 b 1 2 2 1 2 1 1 2 05 25 07 CDP 01 GENERAL INFORMATION 1 733 8 MAXCESS 12 12 6 9 lt gt Hydraulic Servo Valve Information on request External Input Devices RGPC 20 RGPC 21 The sensor guide point can be shifted more easily with the external in put device RGPC 20 or RGPC 21 RCAL 20 RCAL 21 The sensor calibration can be adjusted more easily with the external in put device RCAL 20 or RCAL 21 Ordering Note For each spare parts order the part numbers drawing numbers and type designation
45. Minimum Value e g Collision Protection Setting a Maximum Value e g Maximum Web Width SPECIAL SETTINGS 10 Configuring RGPC Function 000 eee 10 2 Setting Maximum Speed of 10 3 Control by Web Speed ttt eee 10 4 Serial Data Communication 10 5 Configuring Alarm Outputs 0000s 10 5 Setting Oscillation kts 10 7 Setting Amplitude aaa imaia pa ma a 10 7 Setting Oscillation Frequency 10 8 TROUBLESHOOTING 11 Frequent Setting Errors 6 11 2 Activating Troubleshooting 11 3 Error Messages on 0 000 cee teas 11 4 Error Messages in 11 4 04 23 2013 CDP 01 1 721 C 8 MAXCESS Error Messages after Automatic 11 5 Checking the Inputs and Outputs of the 01 11 7 Signal of Parallel Port Socket X7 and Input Devices RGPC 20 RGPC 21 RCAL 20 RCAL 26 1 RCAL 26 2 11 7 SensorSignal 11 9 Servo Center Transducer 5 11 9 EncoderSignal ne Rs ceed R
46. Version 2 x 05 25 07 Zo MAXCESS C 9 m T 100 3 1188 1251 3 rh 4 5 1 6 1 F1 F2 F3 aso 18 20 1 19 4 v es k Press sensor key repeatedly until LED 11 lights up Press F1 key Select lockout m Using the or key set the left side of the sensor proportional band to the limits as shown on the LED bar graph here at the left Hold the key down for 10 seconds longer to make sure the maximum setting is reached 4 e n Press F2 FI bs FS 55 Select lockout AL rm ICE 5 Using the or key set the right side of the sensor proportional 3 band to the limits as shown on the LED bar graph here at the left e p Save settings 1m 20 3L gt OR 153 25 Cancel setting gt Setting is not saved The actuator may still move due to external forces despite the lockout 05 25 07 CDP 01 Firmware Version 2 x 1 728 7 22 E eps MAXCESS 3 c Setting the Servo Center Transducer Servo Center Gain
47. XCESS cz 9 lt gt e Sensor Selection Mutli Drive Center Guiding Two Drive Center Guiding CDP 01 MM f 5M ta Be 801 108H nC 1203 C 2 mc Senso 18 fi 10 Tam 2 v 9 1 A 05 25 07 These instructions are for standard applications For special applications see other instructions provided with order Connect the CDP as shown in Fig 2 a Set Manual mode b Select Drive 1 Press key 20 until the drive 1 LED is lit Press Sensor key until Sensor LED 9 Port X2 and 10 Port X1 are lit Verify that the correct sensors are selected for drive 1 by blocking a portion of each sensor s viewing area and noting whether the LED bar graph changes If the LED bar graph does not change check and correct sensor connections and repeat step c d Select Drive 2 Press key 20 until the drive 2 LED is lit e Press Sensor key until Sensor LED 11 and 12 Port X3 are lit Verify that the correct sensors are selected for drive 2 by blocking a portion of each sensor s viewing area and noting whether the LED bar graph changes If the LED bar graph does not change check and correc
48. adjust system parameters amp Actuator selector key 18 20 Selection of an actuator and the components assigned to the actuator lt E p If the application permits up to three actuators can be selected IMPORTANT Before changing the settings on the CDP 01 shifting sensor guide point adjusting system gain etc first select the relevant actuator using key 20 05 25 07 CDP 01 1 727 Operation MAXCESS 9 lt gt THIS PAGE INTENTIONALY LEFT BLANK 1 727 CDP 01 05 25 07 E spem MAXCESS 3 lt gt BASIC SETTINGS This chapter covers all relevant settings for normal operation of the system 05 25 07 CDP 01 Firmware Version 2 x 1 728 MAXCESS cz 3 lt gt Sensor Selection Multi Drive Edge Guiding These instructions are for standard applications For special applications see other instructions provided with order Connect CDP as shown in Fig 1 of this chapter Sensor selection must correspond to the selected drive a Set Manual mode 5 20 1 2 WE Du fto b Select Drive 1 oP Press key 20 until the drive 1 LED is lit c Press Sensor key until Sensor LED 10 Port X1 is lit 100E 11 1 cot Cd 1 Verify that the correct sensor is selected for drive 1 by blocking a portion of
49. anges If the LED bar graph does not change check and correct sensor connections and repeat step 20 f Select Drive 3 gt Press key 20 until the drive 3 LED is lit Press Sensor key until Sensor LED 12 Port is lit E 9 10 117 128m 9 tr Verify that the correct sensors are selected for drive 3 by blocking a portion of each sensor s viewing area and noting whether the LED bar graph En changes If the LED bar graph does not change check and correct sensor connections and repeat step g 1 728 CDP 01 Firmware Version 2 x 05 25 07 8 MAXCESS 7 7 5 cC 7 lt gt Edge Guiding CDP 01 MMM 2 or 3 Drives X3 x2 X1 Drive 3 Drive 2 Drive 1 Figure 1 Sensor Sensor Sensor Center Guiding CDP 01 MM 2 Drives X3 x2 X1 VTB 20 2 Drive 1 Figura 2 Sensors Sensors Center Guiding CDP 01 MMM 3 Drives x3 X2 X1 SDA 20 SDA 20 SDA 20 C a Drive 3 Drive 2 Drive 1 Figure 3 Sensors Sensors Sensors 05 25 07 CDP 01 Firmware Version 2 x 1 728 EI o am MAXCESS 9 lt gt Shifting the Sensor Guide P
50. ation 1 729 CDP 01 Firmware Version 2 x 05 25 07 MAXC ESS 8 C lt gt qim 2L 3L 1 es 4 2L sm el N Switching Manual Actuator Motion On Off 10 200 3mm gt lt N 18 120 1 9 E 1461 1561 160 3 1703 Setup 1 21 4 18 20 1 19 El Be 13 1461 1571 16 1 1701 Setup 1 21 4 4mm 5mm 6m 7L3 1 F2 Total formation for sensor positioning Difference formation for center guiding Continue with step e to switch more sensor modes or the Servo Center func tion ON OFF if required Save setting OR Cancel setting Setting is not saved The key allows the actuators to be manually moved in Automatic Servo Center and Manual modes This function can be enabled and dis abled individually for each mode A side effect is that all sensor guide points of the selected actuator are set to center The sensor guide point can be re adjusted subsequently a Set Manual mode Select actuator If LED 3 is no longer lit repeat step a Press Setup key Press keys simultaneously Check LED 13 flashes Press Setup key Check LEDs 1 2 3 13 flash The key function i
51. blies means move in op posite direction to system centerline First maximum position in rotating frame means move toward actuator side 1 732 CDP 01 Firmware Version 2 x 05 25 07 am MAXCESS cz 3 lt gt 4 5 6 7R i Pressing F1 sets the value for the position stroke limitation 1 F1 F2 F3 SC 18 20 12 fe j Move to second maximum position using or key E B Ee PRUDENTI ores Second maximum position in sensor positioning assemblies means move to ward system centerline Second maximum position in rotating frame means move toward operator side REM y k Pressing F2 sets the value for the position stroke limitation 2 F1 F2 F3 9 71m 2 1 Ae 4 l Save setting OR 20 3 gt lt O Q Cancel setting Setting is not saved Calibrating the Encoder The encoder value and the stroke of the actuator are balanced to each other to calibrate mechanical tolerances IMPORTANT This calibration should only be carried out if expressly stipulated in a sepa rate customer specific section in the supplementary documentation The encoder is calibrated in two steps 1 The travel distance is defined on the CDP 01 2 The defined travel distance is run precisely and saved
52. ed to display the error code see Activating Troubleshooting Mode 05 25 07 CDP 01 Firmware Version 2 x 1 731 11 11 2 MAXCESS 3 lt gt Frequent Setting Errors The cause of incorrect or unwanted guiding is often an incorrect setting on the CDP 01 Such errors can be easily rectified by altering the rele vant setting on the CDP 01 See table FAULT CAUSE CHECKS REMEDY Servo center position not reached Polarity wrong Check polarity Change polarity See Basic Settings Servocenter transducer receiving no signal Check distance from servo center transducer to measuring point Attention Danger of crushing Disconnect the line plug when working on the servo center transducer Adjust distance Servo center transducer ISCT 01 air gap between transducer and actuator 0 12 to 0 20 in 3 5 mm Servo center transducer ISCT 02 air gap between transducer and actuator 0 39 to 0 98 in 10 25 mm Servo center transducer ISCT 03 air gap between transducer and actuator 0 030 0 015 in 0 8 0 4 mm Encoder meter steps lost only if encoder is present See Restoring Encoder Meter steps later in this chapter Incorrectly set stroke limitations only if encoder is present See Encoder Settings chapter 9 Defining Path Coordinates Limiting Stroke Servo center position reached too slowly
53. ess F1 and F2 simultaneously Check LEDs 4 5 13 flash Press Setup key twice Check LEDs 4 5 13 and 16 flash Press Sensor key repeatedly until relevant sensor LED lights up LED bar graph indicates system gain in 1 s for the selected sensor mode Return to Manual mode actuator motor type firmware and firmware revision can be displayed on the LED bar graph in coded form 1 731 CDP 01 Firmware Version 2 x 05 25 07 8 MAXCESS 3 11 13 Set Manual mode 5 Select actuator B If LED 3 is no longer lit repeat step a 44L 1561 1601 1703 Press Setup key Setup MA 4 4 T 5 m Press keys simultaneously 2 Check LED 13 flashes 4mm 6 71 Press F1 and F2 simultaneously F1 F2 F3 SC Check LEDs 4 5 13 flash nmm 145 1572 1603 17 Press Setup key 3 times Semp 4 Check LEDs 4 5 13 and LED of actuator key 20 flash The LED bar graph indicates the actuator motor type For a detailed description of how to read the actuator motor type from the LED bar graph see Table 11 1 fur
54. imitation of the individual actuators The total value or the difference between several encoders can be monitored and thus the positions of the actuators relative to each other This func tion is only effective if the CDP 01 has been specially configured for it prior to delivery According to configuration the encoder monitoring fa cility can block an actuator or generate a signal which is made avail able at connector X7 Typical applications with sensor positioning assemblies with two inde pendently controllable sensors web width monitoring or collision pro tection of the sensors This calibration only needs to be carried out when stipulated in a separate customer specific section in the supplementary documentation The procedure Defining Displacement Limits Limiting Stroke must be completed prior to this procedure see earlier 05 25 07 CDP 01 Firmware Version 2 x 1 732 am MAXCESS i 3 lt gt Setting a Minimum Value e g Collision Protection a Set Manual mode 1L 3 2L 3mm e MR b gt
55. ing LEFT sensor mode Sensor for edge guiding Right sensor mode Sensor for edge guiding Center Guiding sensor mode Sensor for line guiding Line Center Guiding sensor mode Sensor for line edge guiding Line Edge Guiding sensor mode Sensor for special guiding 8 10 Timg 128m Special guiding sensor mode IMPORTANT This sensor selection can also be restricted specific to customer requirement Setup Key hamm J14 48L 4801 4703 Used for changing basic settings and special settings Only possible in Setup C5 1 21 4 Manual mode By pressing the key you can choose between the follow ing options omm Jamm 1557 463 17 Automatic calibration E C MA A 4 Automatic calibration of the basic settings sensor guide point system gain polarity 1 727 CDP 01 05 25 07 8 MAXCESS C lt gt idi 3mm Setup 14 15MM 1603 1703 14027 15031 1688 17 da 1 4 Sensor guide point Manual adjustment of the sensor guide point System gain Manual adjustment of the guide sensitivity of the guide or actuator ls 14 1502 160 178H Polarity Setup o 1 A 4 Manual adjustment of the guide direction of the guide or actuator Special Keys key To move the guide or actuator manually 2
56. istance between the sensor and the ma terial must be set so that the light spot of the line sensor is shown in sharp focus In the following sensor calibration is described for the re spective applications IMPORTANT Calibration is easier with the RCAL 26 control panel RCAL 26 is one of the CDP 01 accessories 05 25 07 CDP 01 Firmware Version 2 x 1 728 Zo MAXCESS in C 9 m Calibrating to Detect a Material Edge or a Print Edge c a Set Manual mode 2c gt b Press Setup key 14 15L2 160 1703 Check LED 3 flashes setup 7 1 21 4 Press Sensor key repeatedly until LEDs 8 12 light up E Lu 12 Web d Position light spot fully on the line material Light spot 4mm 5 6 7 e Press F1 F1 F2 F3 aso f Position light spot fully on the background G 2 Light spot SEM e TR Press F2 Fi 22 9 9 LED bar graph indicates contrast If the contrast is too low an error message is displayed left and right outer LEDs flash h Save setting 1m 2 1 3
57. ive requires 18 W SYMAT 70 or PROTRAC with screw drive requires 39 W LAB 3 requires 60 W and can only be operated as actuator 1 Lockout valve 24 V or 48 V requires 28 W and can only be operated as actuator 2 or 3 Outputs are short circuit proof Current source 50 50 mA per 100 Ohm for servo valve or 10 10 mA for MPA and MPA lockout signal Maximum 2 current source outputs per CDP 01 actuator 1 OR actua tor 2 3 Actuators 2 and 3 may each comprise a servo valve and lockout valve 05 25 07 CDP 01 GENERAL INFORMATION 1 733 8 MAXCESS 12 3 lt gt MPA lockout output to actuator 2 3 can be used as a switching output Max 30 V open collector 55 mA at 1 V Short circuit proof Sensor Inputs 4 Maximum input range 20 20 mA Individually programmable preferred range 0 10 mA Minimum difference between minimum and maximum input value 1 mA Highest minimum 10 mA Load 100 Ohm Remote calibration devices can be connected up to 4 12 V and 5 V available at sensor ports Serial Port RS 485 full duplex 12 V and 5 V available at port Parallel Port 6 parallel digital inputs referenced to ground Low level 0 0 9 V High level 3 6 24 V max 6 mA 2 open collector outputs connected to ground max 30 V open collector 55 mA at 1 6 V Short circuit proof 1 analog web speed input 0 10 mA per 100 Ohm 11 4 1096 available at port Max 300 mA com
58. l Compatibility with Industrial Environments and Compliance with EMC Standards Tests carried out on the CDP 01M Environmental effects to DIN IEC 68 Storage at 70 C for 16 hours 05 25 07 CDP 01 GENERAL INFORMATION 1 733 12 12 4 E eps MAXCESS 5 c Storage at 55 C for 16 hours Storage at 55 C and 95 relative humidity for 18 hours Impact 30 g 11 ms 3 impacts each in 6 directions vertical to each other Repeated impact 10 g 6 ms 1000 impacts each in 6 directions verti cal to each other Vibration variable frequency 10 500 Hz at 1 octave minute 2 g 10 cycles in each of 3 axes The appearance and function of the CDP 01 were in no way impaired by the above effects Electromagnetic compatibility to EN 50081 EN 55011 EN 50082 IEC 801 Variable Standard Requirement Measured value on CE CDP 01M HF interference voltage Class A 10 dB below limit industrial sector HF RF emission Class A 15 dB below limit industrial sector 5 dB below limit Cl B HF field immunity min 3 V m 5 V m Electrostatic contact min 4 kV 8 kV limit of tester discharge Electrostatic air discharge min 8 kV 25 kV limit of tester Voltage peaks on line min 2 kV 2 kV limit of tester input and capacitive coupling on signal line Line break at 220 and 178 Function not affected V 50 Hz for duration of a half wave 10 ms 1 733 CDP 01 GENERAL
59. n pe o E RR 11 10 Restoring Encoder Meter 5 11 11 Display System heed ye Eee gad a 11 12 Display Actuator Display Firmware Display Firmware 11 12 INFORMATION 12 Technical Data eee 12 1 General edie ded ru EA ue te Te 12 1 Inputs and ades RR AUR RARE eRe 12 1 Maximum Cable Lengths between CDP 01 and Accessories 12 3 Compatibility with Industrial Environments and Compliance with EMC Standards sse 12 3 CDP 01 EXPANSIONS reri escort Rex EU X rr Rer 12 5 AGCESSOMES eeu es OR NUR ueste iR eate nana ein neu n un RR 12 6 Hydraulic Servo Valve 0 0 teens 12 6 External Input 12 6 Ordening Np 12 6 SONIC duda ee ed ae Dee ee 12 6 1 721 C CDP 01 04 23 2013 MAXCESS 9 lt gt About the CDP 01 Transport and Storage Product Package The CDP 01 processor is a high performance unit which is highly ver satile in its expansion options The basic version is fully adequate for the operation of FIFE sensors and actuators 9 Operating modes Automatic 1 Servo Center 2 Manual 3 TE aes Sensor selection Edge guiding center guiding and line guiding Guide poi
60. nt calibration Automatic and manual System gain Automatic and manual Deadband or system lockout ASC adjustable Sensor calibration 2 or 3 drives possible in one enclosure Secure the unit against slippage during transport Weight of processor approx 13 2 Ib 6 kg Store in a cool dry place Do not store the unit in the vicinity of high tension magnetic fields The electronic components may be damaged Processor CDP 01 The serial number software version model number and operating volt age specification are indicated on the side of the enclosure Operating installation instructions 0000000 0 Customer specific configurations of the CDP 01 together with further tech nical data are described in a separate section in the supplementary docu mentation They have priority over the information given in this general description 05 25 07 CDP 01 1 722 MAXCESS 9 lt gt THIS PAGE INTENTIONALY LEFT BLANK 1 722 CDP 01 05 25 07 MAXCESS 3 lt gt Mechanical Safety Electrical Safety Read these instructions carefully before startup You must pay attention to safety instructions DANGER gt Pay attention to safety regulations Carry out all installation work with the power removed Only start the unit when it is firmly and permanently installed Check that cables and plugs are in good condition The c
61. o Lockout Valve 24 V lt 10 mA MPA 01 Motor Amplifier 10 mA 02 Motor Amplifier E No motor or valve detected Table 11 1 LED bar r Co Co m Firmware F1 Firmware revision Example TheLED bar graph displays the vdue 2 1 aA WHO 00000000 ooo0oa a oloo Bier 00000000 at a gt Figure 2 1 731 CDP 01 Firmware Version 2 x 05 25 07 MAXCESS CD 3 co 12 1 Technical Data General INFORMATION Line voltage 115 V 6 21 90 122 V or 230 V 6 21 180 245 V internally switchable without fuse change Power consumption 210 VA Fuses 2 x 2 5 A 250 V time lag 0 20 x 0 79 in 5 x 20 mm Protection class IP 40 Dimensions W 12 60 in 320 mm D 7 28 in 185 mm H 4 13 in 105 mm Width depth and mounting hole pattern identical to CSP 01 Weight approx 13 lbs 6 kg Ambient temperature 0 50 where mounted on nonmetal surface 0 60 C on metal surface Supply to accessories 12 V 596 300 mA 12 V 5 150 mA 5 5 1 6 Inputs and Outputs Actuator Outputs up to 3 Maximum total output 80 W at 30 V SYMAT 25 or PROTRAC with belt dr
62. oint with the Web in Mo tion The sensor guide point is shifted within the sensor proportional band a Set Automatic mode 1m 2 EN b Press Setup key repeatedly until LEDs 13 and 15 light up SEM 14 1 15 16 170 setup C 1 4 Check LED 1 flashes c Change sensor guide point using or key 18 20 1 fto lt gt You may return to center by pressing F1 and F2 simultaneously LED bar graph indicates current sensor guide point position The new settings are immediately visible d Save setting 1 e 2 3 EN gt lt OR Cancel setting 1 20 3mm 7 N Setting is not saved E o 1 728 CDP 01 Firmware Version 2 x 05 25 07 am MAXCESS cz 9 lt gt 7 Changing the System Gain with the Web in Motion The system gain changes the guide sensitivity of the actuator a Set Automatic mode 21 3 s es 14 150 16 17 b Press Setup key repeatedly until LEDs 13 and 16 light up setup 21 4 Check LED 1 flashes 18 20 1 c Change system gain using or key B You may set system gain to 1 by
63. on LED bar graph indicates current assignment 1 729 CDP 01 Firmware Version 2 x 05 25 07 MAXC ESS 8 cC lt gt ii g Save setting 2 3 Q OR 251 lt Q d Cancel setting Setting is not saved Assigning Direction of Dis play of LED Bar Graph In AUTOMATIC and MANUAL modes the LED bar graph indicates the web motion within the sensor proportional band The assignment of the direction of display to the web motion can be altered separately for each sensor Important Before this assignment is changed the guide direction of the actuator page 7 16 and the assignment of the key page 8 4 must be correctly set as those two settings also affect the direction of display a Set Manual mode 1 253 3mm b Select actuator 18 20 1 1 9 lt m B If LED 3 is no longer lit repeat step a c Press Setup key 14 1 151 1603 1703 4 18 1 19 d Press keys simultaneously lt 2 gt 3 Check LED 13 flashes 13 L3 156 1 1825 7 e Press Setup key 3 times Setup A 4 Check LEDs 1 3 13 flash T Select sensor
64. onnection to the electrical system must be made so that in the event of an EMERGENCY OFF power to the unit is disconnected The unit must be connected by a skilled electrician The valid local regulations must be observed Connected sensors and actuators must comply with the connection data of the CDP 01 Only accessories approved by FIFE sensors actuators etc must be con nected See Accessories The unit must not be modified in any way Do not operate the unit in the vi cinity of strong magnetic fields high tension ways pull the line plug before opening up the unit Live components are exposed inside the amplifier which will endanger the life of the operator if touched 05 25 07 CDP 01 1 723 MAXCESS 9 lt gt THIS PAGE INTENTIONALY LEFT BLANK 1 723 CDP 01 05 25 07 Installation Location Installation am MAXCESS INSTALLATION Spray proof protection class IP 40 e Insight of the guide Ona fixed part of the machine e Protected against shaking e Ambient temperature 32 120 F 0 50 C mounted on metal 32 140 F 0 60 C e Protected against excessive humidity e Notin the vicinity of strong magnetic fields e Avoid static charge and discharge on the unit Protect the unit against falling objects Risk of damage Risk of unintended function DANGER Disconnect the line plug and all sensor and connecting cable before in stalling Mechanical Attachmen
65. p key 1471 1500 16 1 171 Setup 1 21 4 d Press keys simultaneously twice lt ac eo eo ve e Press Setup key twice Setup 1 21 4 Check LEDs 13 15 flash 4mm 6 1 762 F1 F2 F3 f Press F1 Alarm output 1 is addressed 9 delay time for alarm output 1 is set by pressing and holding 18 20 1 fte down the or key 2 caps lt 3 LED bar graph indicates delay time 0 to 22 seconds possible h The function of output 1 is inverted by pressing F3 4L3 5L1 6mm TC F1 F2 F3 SC SE Go 5 i Press F2 F1 F2 F3 SC Alarm output 2 is addressed 16 20 1 T j delay time for alarm output 2 is set by pressing and holding 25 gt down the or key LED bar graph indicates delay time 0 to 22 seconds possible 4c sca ema 77 k The function of output 2 is inverted by pressing F3 F1 F2 F3 SC 222 Save setting gt S OR TESI Cancel setting Setting is not saved 1 730 CDP 01 Firmware Version 2 x 05 25 07 E eps MAXCESS 3 c 10 10 7 Setting Oscillation 4 1 Setting Amplitude 1 200 4 5 6 3 1 2 SC 18 20 1 to 5 18m 20
66. ponent of 12 V supply Servo Center Transducer Position Encoder Inputs up to 3 Servo center transducer input for connection of ISCT 01 02 03 Quadratic incremental position encoder input phases A and B Low level 0 1 8 V High level 9 6 12 V Load 12 mA in switching 0 001 A static Maximum frequency 10 KHz 11 4 1096 available at ports Max 300 mA component of 12 V supply RGPC Port For connection of guide point remote controls RGPC 20 21 Up to 2 RGPC 21s can be connected in series with 1 RGPC 20 1 733 CDP 01 GENERAL INFORMATION 05 25 07 P en MAXCESS i 3 c 12 3 Maximum Cable Lengths between CDP 01 and Accessories Electromechanical drives 46 ft with 22 AWG 14 m with 0 357 mm or 66 ft with 20 AWG 20 m with 0 5 or 98 ft with 18 AWG 30 m with 0 75 mm cable MPA or hydraulic servo valves and lockout valves 165 ft 50 m Sensors SE 11 12 15 16 17 20 22 23 24 GSE 4000W1 165 ft 50 m PIW 01 02 98 ft 30 m GLS 01 02 SE 26 49 ft 15 m Serial port according to application Generally connection and termina tion box FNET 20 is required Maximum cable length between CDP 01 and FNET 20 11 81 in 300 mm Parallel port 165 ft 50 m Position encoder 98 ft 30 m ISCT with position encoder or directly connected to CDP 01 49 ft 15 m RGPC With 2 RGPC 21 and 1 RGPC 20 198 ft 60 m in total With 1 or no RGPC 21 and 1 RGPC 20 330 ft 100 m in tota
67. r and transportation Copyright All rights reserved Any reproduction of this Operating Manual in what ever form in whole or in part re quires the prior written consent of FIFE The information given in this Operating Manual is subject to change without notice We have compiled this Operating Manual with the greatest possible care and attention however the possi bility of error can not be completely excluded FIFE accepts no legal liability for incorrect information given and the consequences arising therefrom Copyright 2007 FIFE GmbH Kelkheim FIFE U S A P O Box 26508 Oklahoma City OK 73126 U S A Tel 405 755 1600 Fax 405 755 8425 Telex 747276 FIFE GmbH D 65779 Kelkheim FifestraBe 1 Tel 06195 7002 0 Fax 3018 04 23 2013 CDP 01 1 721 C TABLE OF CONTENTS GENERAL 1 About the CDP 01 tenet nee 1 1 Transport and Storage 1 1 Product Package sues xe RR dee 1 1 SAFETY MEASURES 2 Mechanical Safety ccc cette 2 1 Electrical Safety 6 ketenes 2 1 INSTALLATION 3 Installation Location eee 3 1 Installation kha eee ee rt RR E da hia a d a Ru 3 1 Mechanical Attachment Electrical Connections Connecting Sensors Actuators s saasaa eens 3 2 STARTUP 4 1 Checking Plug in 5
68. s switched ON OFF by pressing an F key The LED in the F key indicates the active state with the following assignment F1 for Automatic mode F2 for Servo Center mode F3 for Manual mode 05 25 07 CDP 01 Firmware Version 2 x 1 729 conn MAXCESS 3 cm g Save setting OR Cancel setting Setting is not saved Assigning Key and Di rection of Motion 8 9 lt 10 200 3 1 18 20 10 19 8 13 NN 14 _1 15L3 160 1703 Setup Dod zx 18 20 1 19 141 151 160 3 170 3 7 21 4 18 208 1 19 E Set the assignment of the direction of motion to the keys side ef fect is that all sensor guide points of the selected actuator are set to center The sensor guide point can be re adjusted subsequently a Set Manual mode b Select actuator If LED 3 is no longer lit repeat step a c Press Setup key d Press keys simultaneously Check LED 13 flashes e Press Setup key Check LEDs 1 2 3 13 flash f Set assignment of direction of motion with or key Lit LED
69. setting Setting is not saved 1 728 CDP 01 Firmware Version 2 x 05 25 07 Zo MAXCESS C 3 Calibrating to Detect Line Center a Set Manual mode 200 e b Press Setup key 13 Setup 14 1 15C 1 16 1 1703 1 4 4 Check LED 3 flashes c Press Sensor key repeatedly until LEDs 8 and 11 light up 8 10 E 12 E mm s d Position line at left edge of light spot line within light spot Light spot 4m 5c3 6 1 e Press F1 F1 F2 F3 69 W f Position line at right edge of light spot line within light spot eb A Light spot E 4um sum e 7 g Press F2 F4 F2 50 LED bar graph indicates contrast If the contrast is too low an error message is displayed left and right outer LEDs flash 555 amp 9595 p i 2 3L gt 4 h Save setting OR 100 254 sum gt Cancel setting Setting is not saved 05 25 07 CDP 01 Firmware Version 2 x 1 728 EI LE o 8 MAXCESS
70. stance using or key Press F1 Starting point of travel distance is saved Mark starting point with a pencil Run the travel distance defined beforehand with the F3 key using the or key Press F2 The end point of the travel distance is saved If the left and right outer LEDs are flashing the calibration range has been exceeded Setting is not possible Mechanical modifications are required Pressing F1 and F2 simultaneously causes the value to be reset to 0 002 in 0 05 mm per encoder pulse Save setting OR Cancel setting Setting is not saved 1 732 CDP 01 Firmware Version 2 x 05 25 07 am MAXCESS cz 3 c Distance Selection Table for encoders with 0 002 in 0 05 mm resolution To improve accuracy select the longest possible distance LED bar graph Distance T 0 39 in 10 mm E 0 79 in 20 mm H 1 57 in 40 mm 3 15 in 80 mm 4 72 120 a 17 72 in 450 mm T 35 43 in 900 mm 70 87 in 1800 mm 0 9 45 240 n 51 18 in 1300 mm i 102 36 in 2600 mm Setting Minimum and Maxi mum Values There is a further monitoring facility for the encoder values in the CDP 01 in addition to stroke l
71. t The mounting surface must be flat and be able to support the unit safely Note weight of approx 13 Ibs 6 kg Attach unit with 4 screws M5 Electrical Connections 05 25 07 The unit has no power switch and so must be incorporated into the System control circuit The drive does not provide over temperature protection Overload protection for the motor must be provided by the user For example Install a 2 5 Amp time delay fuse in the power input for the CDP 01 for overload protection ATTENTION The main EMERGENCY OFF switch must also disconnect power to the CDP 01 processor CDP 01 1 725 E eps MAXCESS 3 c The connection voltage must match the voltage specification on the unit The unit must be connected by a skilled electrician The valid local regulations must be observed CAUTION Remove power to CDP 01 before plugging or unplugging cables IMPORTANT The pre set operating voltage corresponds to the voltage printed on the rating plate on the side of the enclosure The operating voltage can be op tionally switched between 230 V 115 V with the aid of a line voltage se lection switch located on the main board inside the CDP 01 Always dis connect the line power lead before opening up the unit Live components are exposed inside the processor which will endanger the life of the opera tor if touched Connecting Sensors Actuators Remove power from unit or pull power plug Only sensors ac
72. t sensor connections and repeat step e CDP 01 Firmware Version 2 x 1 728 EI o MAXCESS cz 3 lt gt Three Drive Center Guiding CDP 01 MMM These instructions are for standard applications For special applications see other instructions provided with order Connect the CDP as shown in Fig 3 a Set Manual mode 18 203 umm e b Select Drive 1 lt 2L cap 3 3 Press key 20 until the drive 1 LED is lit Tomm MILI c Press Sensor key until Sensor LED 10 Port X1 is lit me Cd Verify that the correct sensors are selected for drive 1 by blocking a portion of each sensor s viewing area and noting whether the LED bar graph changes If the LED bar graph does change check and correct sensor E connections and repeat step c 48 20 1 19 i m d Select Drive 2 Press key 20 until the drive 2 LED is lit C e Press Sensor key until Sensor LED 9 Port X2 is lit nsor Verify that the correct sensors are selected for drive 2 by blocking a portion o of each sensor s viewing area and noting whether the LED bar graph ch
73. the sensor viewing area and noting whether the LED bar graph changes If the LED bar graph does not change check correct sensor connections and repeat verification process m 53 m d Select Drive 2 lt Press key 20 until the drive 2 LED is lit 8 10 MC 1 i is lit J di da e Press Sensor key until Sensor LED 9 Port X2 is lit 2 Verify that the correct sensor is selected for drive 2 by blocking a portion of the sensor viewing area and noting whether the LED bar graph changes If en eae ee the LED bar graph does not change select another sensor and repeat verifi cation process 18 20 1 ho i f Select Drive 3 3 drive system only CDP 01 MMM Press key 20 until the drive 3 LED is lit 8 9 10 117 12m Press Sensor key until Sensor LED 12 Port X3 is lit be 2 9 th tel 9 y Port x3 x Verify that the correct sensor is selected for drive 3 by blocking a portion of mua ere the sensor viewing area and noting whether the LED bar graph changes If i the LED bar graph does not change check correct sensor connections and repeat verification process 1 728 CDP 01 Firmware Version 2 x 05 25 07 am MA
74. ther on mp The firmware is displayed by pressing F1 For a detailed descrip tion of how to read the firmware from the LED bar graph see the example in Figure 2 further on 4c 7 The firmware revision is displayed by pressing F2 For a detailed F1 F2 F3 SC description of how to read the firmware revision from the LED bar graph see the example in Figure 2 further on 177 i Return to Manual mode 05 25 07 CDP 01 Firmware Version 2 x 1 731 11 11 14 MAXCESS 3 c LED bar graph Current Motor Hydraulic Valve Typical Assembly moocooooomaoo 0 6A 534741 001 Motor Pro Trac 200 mac Eg 0 6A 534740 001 Motor Pro Trac 200 0 6 534735 001 Motor LA 2 0 6A 534736 001 Motor Symat 25 13A 534738 001 85626 001 Motor Symat 70 Symat 50 cm coooomon 1 3A 85627 001 Motor GAB 1 GAG 2 PT 200 20205 22 20 1 6 534734 001 GAB 1 GAG 2 200 comoaoooscmm 2 0A 534737 001 85627 002 Motor LAB 3 3 5A 44951 001 85626 002 Motor LRA 50 mA Hydraulic Servo Valve 0 6A Servo Lockout Valve 48V com ooi 1 2A Serv
75. tuators approved by FIFE must be connected The technical data of the sensor and actuator must match the connection data of the CDP 01 Pay attention to the installation and operating instructions of the accessories 4 33 in 110 mm 12 59 in 320 mm 12 05 in 306 mm 7 28 in 185 mm 5 91 in 150 mm 0 217 in 5 5 mm DIA THRU 4 MOUNTING HOLES 1 725 CDP 01 05 25 07 INTERS CEI CENTER2 ENCODERS DRIVE2 ENCODER2 3 X12 X10 X7 IND CONT 87Y5 4 SENSOR SENSOR x2 cxt DRIVET SENSOR X3 c6 4 33 in 110 mm 0 55 in 14 m X1 Right edge sensor X2 Left edge sensor X3 Line sensor or edge sensor s X4 RGPC external setting of sensor guide point in sensor proportional band X5 Incremental rotary encoders and inductive servo center transducers X9 individually connectible for basic position X11 X6 Up to three actuators See also catagory CDP 01 Expansions under section X10 information X12 X7 Parallel input output signals X8 Serial data communication X13 Line connection 230 V 115 V 50 60 Hz 210 VA For further technical data see section information 05 25 07 CDP 01 1 725 MAXCESS 9 lt gt THIS PAGE INTENTIONALY LEFT BLANK 1 725 CDP 01 05 25 07
76. up key repeatedly until LEDs 13 and 16 light up setup 1 11 Check LED 3 flashes comm d Press Sensor key repeatedly until relevant sensor LED lights th ra E e Change system gain using or key E 3 P gt T LED bar graph indicates current system gain The new settings are visible only after moving to Automatic mode Set system gain to 1 by pressing F1 and F2 simultaneously Continue from step d to set more sensors if required 1 27 3 1 C N f Save settings OR 1 200 3 C gt 4 Cancel setting Setting is not saved Changing the Guide Direction The direction of the guide or actuator is changed The guide direction is dependent on the selected sensor The polarity is changed in processing of the sensor signal 1 728 CDP 01 Firmware Version 2 x 05 25 07 Zo MAXCESS C 9 m m 3 2 16 lt 20171 1 2 fia mm Setup 14 1 151 16C 178m DVA e sum Sensor 1 1 1 E 18 20 1 19 El 2L 3L 07 1 20 3 e Setting the Sensor Proportional Band Lockout
77. which a web width alarm is to be triggered If an already active limit prevents the desired positioning of the actuator press F1 and F2 simultaneously and continue from step I Save setting Then start again from the beginning step a 4m 5 0 603 7C H 1 i The value is saved by pressing F4 F2 F3 140 Ade Pressing F1 and F2 simultaneously causes the value to be reset so that the function is disabled 05 25 07 CDP 01 Firmware Version 2 x 1 732 am MAXCESS i cz 3 lt gt 4L1 5mu 6 T H F1 F2 59 j The Block actuators function can be switched and OFF pressing F2 The LED in the F2 key is lit when the function is ac tive When the function is inactive only an internal signal is generated which ac cording to configuration is available at connector X7 F2 adjusts the same internal value as previously described under Setting a Minimum Value 4L1 5L 6mm 762 1 2 Pressing defines whether the blocking function prevents the ac tuator from continuing moving to the left or to the right The right setting can only be determined by saving see step m and testing F3 adjusts the same internal value as previously described under Setting a Minimum Value 1E 2L 3L e Save setting 1 21 3mm OR 3 Cancel setting
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