RDA FHVP0.25 CE / FHVP5-3 NA Manual - Red-D
Contents
1. FX GER RA EEG RU ERR YNP ER 20 APPENDIX INVERTER DRIVE PARAMETER 5 5 1 1 0 1 21 APPENDIX D ROTATION GEARBOX 22 Dj Measures before esa eEv cp Es pev dE NIV IU EF VENE FIERE CREARE LED FEURE E EE 22 Ded OM lem 22 D 1 1 1 Checking the oil level in the gear unit housing 1 22 D 1 1 2 Oil sight glass Special feature 23 D 1 1 3 5 23 0 1 2 Startup without long term nennen nennen nennen nnn 23 0 1 3 Startup in case of long term preservation 23 D 1 3 1 Long term preservation up to 18 5 1 232. 28 0 2 3 LUBRICANTS 28 INDEX PICTURES 30 INDEX 31 1 0 PREFACE This user s manual describes the everyday use and maintenance of our Welding Positioners Any actions that are required to be carried out by the manufacturer have not been included in this manual This manual is part of the machine Please keep this manual safe Information in this manual could be useful at a later time or when a repair or maintenance is carried out We suggest that a copy of the manual is made and kept with the machine the original should be kept in a safe place If necessary replacement copies can be supplied If the machine is sold at a later date then the manual should be also supplied with it to the new user Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page 3 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 1 1 MACHINE SPECIFICATIONS 1 2 LOADING DATA CONVENTIONAL POSITIONERS LOADING DATA LOAD W ROTATION TORQUE R IS A STRAIGHT FORWARD CALCULATION OF LOAD W X ECCENTRICITY B BUT TO ENSURE AN ACCURATE FIGURE FOR TILT TORQUE T IT IS IMPORTANT TO USE THE FULL DISTANCE TO THE PI
3. T 11 Fig tine Hand Control Oto 12 PID US 6 Roller BeafiliB uos DNE UE 14 Figure 7 Control Panel 18 Figure 8 Control Panel EXEGFIOI BREUI RR 18 Figure 18 Figure 10 Wiring Diagratm dere Y ehe E ea a Y Ed Ene UY Edere E ke ta 20 Version v1 0 Red D Arc Welderentals Page 30 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model VP0 25 feddarc com CE CERTIFICATE 7 8 OPEN GEARS 15 Centre of Gravity 12 OPERATION 11 CLEANLINESS ENVIRONMENT 15 Overview Drawing 19 Contents 2 CONTROL GEAR 16 p E Panel 11 12 Preface 3 earthing 10 Eccentricity 12 ELECTRICAL PARTS LIST 18 R G Replacement Parts 16 17 gearbox 10 5 Gearbox Maintenance 21 22 slots 12 SPECIFICATIONS 4 INSULATION 16 T TAPER ROLLER BEARINGS amp LOCKNUTS 14 L TIGHTNESS OF CONNECTIONS 15 Tilt Up 12 LOA
4. Version v1 0 Red D Arc Welderentals 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 25 Red D Arc Weld Automation Conventional Positioner Model VP0 25 reddare com D 2 2 Description of maintenance and repairs D 2 2 1 Perform oil change or oil flushin EN Types of oil mineral oil CLP oil DIN 51517 3 synthetic oil with a specific base PGLP Ol Specifications like oil type oil viscosity and required oil quantity are shown on the name plate Thoroughly remove oil sludge abraded material and used oil residue from the housings by oil flushing Shut down the gear unit by shutting off the drive unit 1 Place a suitable collection receptacle under the oil drain plug of the gear unit housing 2 Unscrew vent plug on the upper side of the housing 3 Unscrew oil drain plug and drain oil off into the receptacle A EEE eee 4 Screw in oil drain plug Ce 30 011 5 Filling with lubricant see D 1 4 6 Screw vent plug on the upper side of the housing Version v1 0 Red D Arc Welderentals Page 26 667 South Service Rd Grimsby L3M 461 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model VP0 25 reddare com D 2 2 2 CLEAN VENT PLUG The vent plug must be cleaned after deposit of a du
5. 0 1 3 2 Long term preservation to 36 2 23 D 1 4 Filling with CANE on dco deuda exa eddie aw cg C Pai Vo dix d pce dn de een Uie a 23 Di5 EUN SEN NU KI 24 D 2 Maintenance and Fey SR A VENE FIERE CHEF CUP PEME 25 0 2 1 General Information on Maintenance 1 2 25 D 2 2 Description of maintenance and 26 0 2 2 1 Perform oil change or 1 26 Red D Arc Welderentals Website reddarc com Red D Arc Weld Automation reddarc com Conventional Positioner Model 25 D 2 2 2 CLEAN VENT dV cc 27 D 2 2 3 CLEAN THE DRIVE 27 D 2 2 4 CHECKING ALL FIXING SCREWS FOR 55 1 27 0 2 2 5 INSPECTION OF THE DRIVE
6. Grimsby L3M 461 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation D 2 Maintenance and repair Teddarc com D 2 1 General Information on Maintenance Conventional Positioner Model 25 The periods listed in the table below are largely dependent on the conditions of use of use of the gear unit For this reason it is only possible to give average periods which refer to a Daily operating time of 24h Duty factor of Input drive speed of ED 100 1500 Oil temperature of 100 C NOTE Under different operating conditions the periods should be adjusted accordingly Measures Causes Remedy Observe check gear unit noise from time to time more often for changes during operation if possible Observe check oil temperature from time to time more often during operation if possible Oil level check monthly see D 1 1 Check gear unit for leakage monthly Initial oil change after start up after approx 10000 operating see D 2 2 1 hours at the latest after 3 years Subsequent oil changes every 3 years or 10000 operating see D 2 2 1 hours Clean vent plug every 3 months see D 2 2 2 Clean drive according to the degree of see D 2 2 3 contamination Check all fixing screws for at least once a year see D 2 2 4 tightness Carry out complete inspection of at least once a year see D 2 2 5 gear unit
7. and mounted on pre loaded cross roll bearing Table rotation fitted with AC motor and controlled by an Inverter unit suitable for 110V 1 Phase 60Hz Supply Tilting through hand wheel with mechanical stops to prevent over run The main control panel mounted on the machine containing the following mains isolator mains on lamp emergency stop button and reset button The positioner is also supplied with a low voltage remote pendant control containing forward stop reverse and a variable speed potentiometer This is connected with 8 meters of cable to the control panel Mains electrical supply suitable for 110V 1 Phase 60Hz Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page 6 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 reddarc com 1 5 CE CERTIFICATE OF CONFORMITY Machine Type 0 25T Welding Positioner Model 25 We hereby certify that the above machine has been manufactured by Key Plant Automation Limited and conforms to the essential requirements of the following E U Directives Supply of machinery Safety Regulations implementing the EC Machinery Directive 89 392 EEC amended 91 368 EEC and 93 44 EEC 93 68 EEC codified to 98 37 EC 73 23 EEC Low Voltage Directive amended by the directive 93 68 EEC regarding safety of electrical equipment 89 336 EEC Electro Magnetic Compatibility amended by direct
8. reveals any change in appearance an insulation resistance measurement is recommended For older equipment these measurements should be taken on a more regular basis where successive lower readings would indicate a problem NOTE It is important to use insulation testing equipment with care Electronic components should be securely isolated before employing meggers or similar test methods 4 8 MAINTENANCE CONTROL GEAR A visual inspection should be performed at regular intervals Movements should be checked for free and unobstructed operation or any other hindrances This is very important for critical safety components Emergency Stop Pushbuttons and Relays 5 0 REPLACEMENT PARTS Use only parts as detailed by the supplier Failure to do so could impair safety of equipment personnel or damage machine operation or the design of the equipment Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page 5165 Website reddarc com Conventional Positioner Model VP0 25 Red D Arc Weld Automation 5 1 MECHANICAL PARTS 59 3NIHOV dNOXS IWHL Yad 2 SNOOTIVB M3ldv GSLYOIGNI S3llluNvno 71 01 8 520 7 Ov01 8 SZO d 3lnQ3HOS 12 1 02 335 ONY NOLWOING 4 SIN3NOdAOO 01 isu NwoHs small NMOHS LON 213 SHWT ONIGMIONI SWIL TvOhuo313 Z ONY 518130 Wall 503 1 S310N Q6 S3JNOILI
9. 20 LUBE PGP220 0220 30 220 OIL 800 220 ISOVG220 22 WB Aralub Energrease Glissando BE Renolit CEN Mobilux Longti ALVA Wiolub TRIBOL args HL3 153 30 acon 220 TRO 3 me LFK2 4020 renis NLGI 22 HL2 152 20 3 PLEX 2 PD2 R3 220 2 9 FWA160 GLP402 R2 We would be pleased to recommend further suitable lubricants of the makes ADDINOL CASTROL FUNCHS Lubritech OMV STATOIL TEXACO TUNAP and VALVOLINE Synthetic lubricants polyglycols in accordance with designation PGLP as per DN51 502 These oils are distinguished by their high aging resistance and favourable effect on the efficiency of the gear unit They are suitable for the following operating temperatures PGLP ISO VG 220 30 c 100 c PGLP ISO VG 460 15 c 100 The maximum temperatures can be exceeded by 10K for a short time Version v1 0 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 29 Red D Arc Weld Automation Conventional Positioner Model 25 reddarc com INDEX OF PICTURES Figure 1 Loading Calculation 4 Figure AT 5 Fipure 3 Photo OF Earthilig PONG uu REER KORENE 10
10. DING CHART 5 LOADING DATA 4 lubricants 23 28 29 U M UL CAS 8 MAINTENANCE 14 W wiring diagram 20 Version v1 0 Red D Arc Welderentals Page 31 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com
11. ENANCE TAPER ROLLER BEARINGS amp 14 4 2 MAINTENANCE PHOSPER BRONZE BEARINGS 1 1 1 1 snnt nnne nnn 14 4 3 MAINTENANCE OPEM GEARS 15 4 4 MAINTENANCE ELECTRICAL 1 1 nenne 15 4 5 MAINTENANCE CLEANLINESS 22222 15 4 6 MAINTENANCE TIGHTNESS OF CONNECTIONS 1 1 1 1 1 nnne nenne 15 4 7 MAINTENANCE INSULATIONJL iiis sexa uie abr x Rod ada x GEEK FREE VP EV DRM RE CREE EE 16 4 8 MAINTENANCE CONTROL GEAR 25 22 2 V ax x E REM Rd pr rp EXP EUER KR 16 5 0 REPLACEMENT PARTS see sinen 16 5 1 n KEN VEKO KNOWN FUE KR Ria ER 17 5 2 rcc ananintet 18 APPENDIX OVERVIEW DRAWING snteciateniiatieeudenssissctensatvndosietasdiedansis susuless 19 APPENDIX B WIRING
12. ON L3M 461 Phone 905 643 4910 Efax 905 963 7810 _ Website reddarc com Page 11 Red D Arc Weld Automation reddare com Conventional Positioner Model 25 3 2 CONTROL PENDANT OPERATION It is imperative when loading the machine that the fabrication is held firmly on the table using the table slots provided It is also important that the machine is NOT OVERLOADED by placing on it fabrications which are heavy or are beyond the capacity of the machine in terms of Centre of Gravity or Eccentricity Once the machine has power connected and the power on light is illuminated The machine will be ready to run If the emergency stop button has been depressed then release this by twisting the cap then press the emergency stop reset button on the control box Speed and movement of the positioner are controlled by the hand pendant see photo below The buttons on the pendant operate as follows Button A Table Rotation Forward Direction Push Button Button B Table Rotation Stop Push Button Button C Table Rotation Reverse Direction Push Button Dial D Rotation Speed Potentiometer Button E Emergency Stop Push Button Figure 5 Hand Control Pendant Red D Arc Welderentals 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 E Website reddarc com Page 12 Red D Arc Weld Automat Conventional Positioner Model VP0 25 3 3 HANDWHEEL TILTING Located at the rear of the positioner is a hand whee
13. Red D Arc Weld Automation reddarc com OPERATION MANUAL CONVENTIONAL POSITIONER Model RDA FHVPO 25 CE 0 25 tonne and RDA FHVP5 3 NA 500 Ib Red D Arc Weld Automation Conventional Positioner Model 25 Teddarc com Contents 10 PREFACE M 3 1 1 MACHINE SPECIFICATION DIE a TINI RR XE UE APUD M 4 1 2 LOADING DATA Me U 4 1 3 LOADING CHART E 5 JM SPECIFICATION c 6 1 5 CE CERTIFICATE OF CONFORMITY 2 operta eju xh CIE Mo kx CKaO ER YF FEM FREPEEPEEKRRKK PUNK NIE 7 1 6 UL CAS 222050 P re 8 2 1 6 Meet tien 10 3 0 OPERA Me 11 3 1 Control Panel 11 3 2 CONTROL PENDANT OPERATION dave Re eb era EE Qu D de kd RR VR D Dui KI ww d di RR ku KD Ka ERU EO PAR 12 3 3 HANDWH EEL TILTING P nnn UU DIES Cor RE ccn x DR DEP KE 13 LR agus i scm 14 4 1 MAINT
14. SOd JI8VIMvA NOL 600 Page 17 Red D Arc Welderentals 667 South Service Rd Grimsby 13 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 Teddarc com 5 2 ELECTRICAL PARTS LIST E LB LU Bis 74 1 A N M Br AU i 3 OD SE 9022 mr AT i Figure 7 Control Panel Interior Figure 8 Control Panel Exterior Figure 9 Control Pendant Photo Number Part Number Description Quantity 1 KPVP0075801UL Inverter Drive 0 37kW 1 Phase 1 007580201 Contactor 007580301 Circuit Breaker 10A 007580401 Circuit Breaker 2A 007580501 Circuit Breaker 3A 007580701 10 Way Earthing Bar 007580801 Door Isolator KPVP0075809UL Terminals Grey N 10 KPVP0075810UL Earth Terminals Green Yellow 11 KPVP0075811UL Transformer 115 24V 63VA 12 007581201 Mains Power On Lamp 13 KPVP0075813UL Emergency Stop Reset Blue Pushbutton 14 KPVP0075814UL Emergency Stop Button 15 KPVP0075815UL Pendant Housing 16 007581601 Pendant Push Buttons Red Green Yellow 17 007581701 Speed Potentiometer 18 KPVP0075818UL Pendant Emergency Stop Button Not Shown KPVP0075819UL Pendant Cable 8m Page 18 Red D Arc Welderenta
15. VOT POINT THIS IS OBTAINED BY ADDING TOGETHER THE CENTRE OF GRAVITY A AND TABLE PIVOT DISTANCE G THEREFORE ROTATION TORQUE R W X Kg METRES TILT TORQUE T W X A Kg METRES MULTIPLY BY 9 81 Figure 1 Loading Calculation Diagram Red D Arc Welderentals 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page shie Website reddarc com Red D Arc Weld Automation reddare com Conventional Positioner Model 25 1 3 LOADING CHART Red D Arc Weld Automation reddarc com 250 25 Loading Chart Eccentricity wm of Gravity 150 2 9 100 50 0 0 100 200 300 400 500 600 700 800 900 1000 Eccentricity amp Centre of Gravity mm Figure 2 Loading Chart Red D Arc Welderentals 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page 5 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 reddarc com 1 4 SPECIFICATION Load capacity 250kgs 75mm eccentricity amp 75mm C O G Table diameter 450mm Degree of table tilting 135 Degree of table rotation 360 Table rotation speed 0 1 3 0 RPM Table tilting speed Manual Through Hand wheel Table machined with concentric circular markings and 4 off 15mm 19 32 slots Table equipped with efficient built in earthing 300 amps
16. ast Updated on 2012 06 25 Questions Print this page Terms of Use Page Top 2012 ULLLC When the UL Leaf Mark is on the product or when the word Environment is included in the UL Mark please search the UL Environment database for additional information regarding this product s certification The appearance of a company s name or product in this database does not in itself assure that products so identified have been manufactured under UL s Follow Up Service Only those products bearing the UL Mark should be considered to be Listed and covered under UL s Follow Up Service Always look for the Mark on the product UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions 1 The Guide Information Designs and or Listings files must be presented in their entirety and in a non misleading manner without any manipulation of the data or drawings 2 The statement Reprinted from the Online Certifications Directory with permission from UL must appear adjacent to the extracted material In addition the reprinted material must include a copyright notice in the following format 2012 UL LLC Red D Arc Welderentals 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 9 Website reddarc com Page 9 Red D Arc Weld Automation reddare com Conventional Positioner Model VP0 25 2 0 INSTALLATION Remove transport protection if there is a
17. d country that they are employed in and work on the equipment is such a manner as to comply with them The period between specific maintenance tasks will vary dependant on such factors as type of equipment and environment of the equipment These factors should be assessed by the respective maintenance staff and maintenance periods adjusted accordingly Maintenance should include attention to the points listed below 4 5 MAINTENANCE CLEANLINESS ENVIRONMENT It is essential that the cubicle interior remains clean and dry Any ingress of moisture or dirt should be cleaned with a lint free cloth or suitable for purpose suction device Fans and filters should be checked regularly for blockages and dirty filter mats should be replaced with the correct grade of mat 4 6 MAINTENANCE TIGHTNESS OF CONNECTIONS It will be necessary to periodically check the tightness of terminals and bus bar connections including earth connections especially in areas where vibration is apparent Check for any hot spots developing during running Checks should be performed with the power supply isolated Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page gt Website reddarc com Red D Arc Weld Automation att Conventional Positioner Model 25 4 7 MAINTENANCE INSULATION A visual check of cable control gear insulation should be performed at regular intervals If this inspection
18. e UL Mark should be considered to be Listed and covered under UL s Follow Up Service Always look for the Mark on the product UL permits the reproduction of the material contained in the Online Certification Directory subject to the following conditions 1 The Guide Information Designs and or Listings files must be presented in their entirety and in a non misleading manner without any manipulation of the data or drawings 2 The statement Reprinted from the Online Certifications Directory with permission from UL must appear adjacent to the extracted material In addition the reprinted material must include a copyright notice in the followng format 2012 UL LLC Red D Arc Welderentals 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 8 Red D Arc Weld Automation Ld Conventional Positioner Model VP0 25 GPNY7 E353668 Factory Automation Equipment Certified for Canada Page Bottom Factory Automation Equipment Certified for Canada Inf f n KEY PLANT AUTOMA TION LTD E353668 KENSINGTON HOUSE 7 ROE LANE SOUTHPORT MERSEYSIDE PR9 9DT UNITED KINGDOM Column and booms Model MD AMxBM Where A 2 3 or 4 and B 2 3 or 4 Model HD AMxBM Where 3 4 5 6 7 or 8 and 3 4 5 6 7 Positioners Model VP X Where X 0 25 0 75 1 5 3 5 10 15 20 25 or 35 Rotators Model CR X Where X 10 20 30 60 100 125 200 300 400 or 500 L
19. eration depending on the specified conditions of use NESSUN GS V It must be used at the position indicated by this symbol D 1 3 Startup in case of long term preservation D 1 3 1Long term preservation up to 18 months AN torem up e sear unit shouldbe Medwin D 1 3 2Long term preservation up to 36 months 4 The oil level should be reduced to the level marked with this symbol see D 1 1 2 D 1 4 Filling with lubricant e Screw out venting screw or venting filter or plug screw at the highest point see 3 2 or point of ventilation Version v1 0 Red D Arc Welderentals Page 23 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 Teddarc com tienen cies EE NM Data such as oil grade oil viscosity and oil quantity required will be found on the rating plate Finally check the oil level see 7 1 1 D 1 5 Drive with backstop JAN ere arive unit to prevent accidental tarius Affix notice at the switch on Ete treo of rotation before putting ito seriet E g by manually turning the input shaft or the motor Check the motor direction of rotation according to the phase sequence swap two supply leads if necessary Version v1 0 Red D Arc Welderentals Page 24 667 South Service Rd
20. g fluid before being replaced Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page Ave Website reddarc com Red D Arc Weld Automation att Conventional Positioner Model 25 4 3 MAINTENANCE OPEN GEARS All gears are liberally coated with grease CASTROL MS3 molybdenum disulphide At 500 hour intervals remove safety guards and check the coating and if required replenish grease 4 4 MAINTENANCE ELECTRICAL MAINTENANCE It is the responsibility of the user to ensure only competent personnel deal with the operation and maintenance of the equipment Operators should be conversant with the equipment and be able to recognise the symptoms mal operation and or degraded performance They should also be aware of what action to take in the event of a fault emergency It is recommended that maintenance personnel have adequate training on the system and also the component parts They should have a thorough knowledge of diagnosis and fault finding techniques and be familiar with identifying the first signs of mal operation During maintenance fault finding etc the following points should be observed The equipment should be completely isolated whenever possible If an element of live diagnosis is required the use of barriers warning notices is a must The maintenance staff should be familiar with the appropriate factory and safety regulations that apply in the province an
21. ge of the coating should be repaired by an expert D 2 3 LUBRICANTS Oil selection should always be determined by the oil viscosity ISO VG class specified on the rating plate of the gear unit The viscosity class is valid for the operating conditions agreed on by contract Under different operating conditions it will be necessary to consult us We have put together a list of suitable lubricants for the gear unit in the table below We are acquainted with the composition of these lubricants and know that in accordance with the latest technology they possess values in respect of loadability corrosion protection load carrying capacity with micro pitting as well as compatibility with seals and internal coating on which the design of the gear unit has been based Thus we recommend that our customer should select a lubricant from this table taking in account the viscosity class stated on the rating plate The lubricants listed have no approval according to USDA 1 2 United States Department of Agriculture and are as such not or only limited approved for use in the food or pharmaceutical industry The lubricants are not or only limited biologically decomposable They are usually according to the Classes 2 or 1 of hazard for water If lubricants are necessary according to these classifications please contact the factory If the gearboxes are filled with special lubricants from the factory for the cases given above this can be seen on
22. ives 92 31 EEC and 93 68 EEC As implemented by the UK Supply of Machinery Safety Regulations 1992 Authorised signatory Sea Steve Piercy Engineering Manager Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page A Website reddarc com Red D Arc Weld Automation eae sae Conventional Positioner Model VP0 25 1 6 UL CAS LISTING INFORMATION 0 GPNY E353668 Factory Automation Equipment Page Bottom Factory Automation Equipment ral Information for Autom n KEY PLANT AUTOMATION LTD E353668 KENSINGTON HOUSE 7 ROE LANE SOUTHPORT MERSEYSIDE PR9 9DT UNITED KINGDOM Column and booms Model MD AMxBM Where 2 3 or 4 and B 2 3 or 4 Model HD AMxBM Where 3 4 5 6 7 or 8 and 3 4 5 6 or 7 Positioners Model VP X Where X 0 25 0 75 1 5 3 5 10 15 20 25 or 35 Rotators Model CR X Where X 10 20 30 60 100 125 200 300 400 or 500 Last Updated on 2012 06 25 Questions Print this page Terms of Use Page Top 2012 UL LLC When the UL Leaf Mark is on the product or when the word Environment is included in the UL Mark please search the UL Environment database for additional information regarding this product s certification The appearance of a company s name or product in this database does not in itself assure that products so identified have been manufactured under UL s Follow Up Service Only those products bearing th
23. l to tilt the table up or down Tilt Down NS Figure 6 Hand wheel The operator should first release the tilt locking clamp Locking Figure 7 Tilt Clamp Then turn the hand wheel to tilt the table into the desired position for working Once in position lock the table in place again using the locking handle Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page 213 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 reddarc com 4 0 MAINTENANCE 4 1 MAINTENANCE TAPER ROLLER BEARINGS amp LOCKNUTS Self aligning roller bearings are present to give zero end float In time due to wear and vibration they may slacken off They should then re tighten to regain zero end float Adjustment is obtained by means of the two lock nuts BEARINGS SHAFT BEARING HOUSING LOCKNUTS Figure 6 Roller Bearing Replenish at 500 hour intervals with CASTROL SPHEEROL MP3 For high temperature conditions change grease to CASTROL SPHEEROL B3 4 2 MAINTENANCE PHOSPER BRONZE BEARINGS Replenish at 500 hour intervals be means of grease nipples using CASTROL SPHEEROL MP3 All of the phosphor bronze bushes used are retained with LOCTITE 601 bush retaining fluid Any bush which becomes displaced should be carefully removed thoroughly cleaned with the correct application of LOCTITE degreasing fluid and then coated with retainin
24. ls 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com APPENDIX A OVERVIEW DRAWING Version v1 0 2 13 OVERALL WIDTH 2 10 OVERALL LENGTH 1 8 CENTRES Red D Arc Weld Automation Teddarc com 1 5 2 TABLE DIAMETER 4 HOLES 012 1 3 TO PIVOT 2 CENTRES 2 TOP OF TABLE divulged in whole or in part without prior permission x RED D ARC A3 ANGLE Eod 2 MTS NOT SCALE PROJECT CN DATE 11 10 2012 Red D Arc Welderentals Conventional Positioner Model 25 SPECIFICATIONS FOR POSITIONER MODEL RDA VP 0 25 0 25 METRIC TONNES 550 Ib AT WORKING 925 MET OF G eh ECCENTRICITY HEIGHTS TO TABLE HORIZONTAL 600mm 27 HEIGHTS TO TABLE Q VERTICAL 525mm 1 1 TABLE DIMENSIONS 450mm 1 5 3 WITH 4 OFF 15mm 19 32 SLOTS EARTHING 500 Amps UP AND DOWN BY HANDWH CONTROL PENDANT 6M CABLE rWD STOP REV SPEED CONTROL ESTOP INCOMING SUPPLY 16Amps 110 6 COLOUR RALJO03 RED WEIGHT 1200 440 Ib NOTES 1 IMPERIAL DIMENSIONS ARE APPROXIMATE AND PROVIDED FOR GUIDANCE PURPOSES ONLY 2 THIS DRAWING WAS ACCURATE AT TIME OF PREPARATION BUT IS SUBJECT TO FINAL DESIGN REVISIONS All drawings are the property of Key Plant Welding amp TITLE DRAWING NUMBER REV positioning Equipment and contain confidential and FIXED HEIGHT RDA VP 0 25 1 1001 1 propriety information tha
25. ny from the machine Locate the machine on a level floor that is capable of withstanding approximately 500kgs over the contact area Connect the electrical mains to the machine 110V 1Phase 60Hz Connect the welding earth cable to the copper rotary earth that is located on the underside of the table If this connection is NOT made the weld current will earth through the centre of the table assembly and damage the bearings and other transmission parts See photo below for earthing connection point Figure 3 Photo of Earthing Point Before making the machine fully operational remove any necessary covers and check that the gearboxes have not lost any lubrication during transport Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Page sd Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 3 0 OPERATION 3 1 Control Panel The control panel at the rear of the positioner has the following controls 1 Power On Lamp 2 Emergency Stop Reset Button After an Emergency Stop or when first powering up this button must be pressed before the machine will operate Once pressed and the machine is ready the button will illuminate Emergency Stop Button Panel door opening key 5 Door electrical isolator must be turned off before panel door can open oe Figure 4 Main Panel Red D Arc Welderentals 667 South Service Rd Grimsby
26. st layer at least every 3 months For this the filter must be unscrewed flushed out with cleaning benzene or a similar cleaning agent and dried or blown through with compressed air D 2 2 3 CLEAN THE DRIVE Shut down the gear unit by shutting off the drive unit Keep drives free of dirt and dust etc order to ensure sufficient heat dissipation Cleaning the drive with a high pressure cleaning device is not permissible Do not use sharp edged tools D 2 2 4 CHECKING ALL FIXING SCREWS FOR TIGHTNESS Shut down the gear unit by shutting off the drive unit A ONERE Check all fixing screws for tightness with a torque wrench Thread size Tightening torque Property class min M6 10 Nm M8 25 Nm M 10 50 Nm M 12 90 Nm M 16 210 Nm 8 8 M 20 450 Nm M 24 750 Nm M 30 1500 Nm M 36 2500 Nm Note Unserviceable screws should be replaced by new ones of the same property class and type Version v1 0 Red D Arc Welderentals Page 27 667 South Service Rd Grimsby L3M 461 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model 25 Teddarc com D 2 2 5 INSPECTION OF THE DRIVE The drive should be checked annually In addition the drive should be checked according to the criteria described in section 2 Safety notes e g check tight fit of the protective devices Any dama
27. t cannot be reproduced or C POSITIONER OVERVIEW FOR VP 0 25 TON 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 19 Red D Arc Weld Automation APPENDIX WIRING DIAGRAM Conventional Positioner Model 25 1 2 3 4 5 5 8 9 12 1 12 13 14 CB1 E Stop Contactor FS1 15 DOOR ISOLATOR 104 1 K Bac ND 12 72 1 p Supply WRI 110V Volt 3 gt 10K Speed e o oN 1 Demand E CB2 2 TS 1 Commander SK Drive 0 374N TR1 110 1 Phase 110 24V 57 V PT gt 0 4 CB3 BASE MOTOR fed 25mm 1 Bur 0 25mm 1 aT B2 0 37 kW 24 Out E Stop 1 Pendant 4 K1 4 Fwd P PBS PB6 Stop Reverse Ha E Stop 2 22 9 Cabinet 4 PB 1 Wa GPSen 12 14 00 PB3 Reset Pushbutton 1 13 Power On Ki Reset Lamp NOTE WHITE WIRES 0 Terminal Layout Terminal Block Tightening Torque 0 4 0 6 Nm Version v1 0 Red D Are Welderentals 667 South Service Rd Grimsby L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Page 20 Red D Arc Weld Automation reddarc com Conventional Positioner Model VP0 25 APPENDIX C INVERTER DRIVE PARAMETER SETTINGS The following settings have been programmed into the inverter at the factory art Number Number 2 5 1060 os All other val
28. the name plate e g CLP H1 VG220 or CLP E VG220 Note Asa precaution against misunderstandings we would like to point out that the recommendation does not imply any release in the sense of a warranty for the quality of the lubricant provided by your supplier Each lubricant manufacturer must warrant the quality of his product himself If you do not follow our recommendations you must take the responsibility for the technical suitability of the lubricant In the case of synthetic oils not listed in the table below the corrosiveness of the oil to our internal coating should be checked A check of this nature is carried out by us at cost cost on request Version v1 0 Red D Arc Welderentals Page 28 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Desig nation Lubricant according Teddarc com Conventional Positioner Model VP0 25 Examples of lubricants Mobil Tribol iima ri DIN 51502 LO ER E Shell 4 OIL Degol Polydea GLYCO Renodiol Syntheso Glygoyle TIVELA TRIBOL PGLP GS460 SG XP PGLP460 LUBE PGP460 D460EP HE460 A460 OIL 800 460 Synthetic _ SOVG460 460 460 SD Oils 2 OIL Enersyn Polydea GLYCO Renodiol Syntheso Glygoyle Optifex TIVELA TRIBOL PGLP GS220 SG XP PGLP2
29. ues are as factory set by the inverter manufacturer and need not be altered Page 21 Red D Arc Welderentals 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation reddare com Conventional Positioner Model VP0 25 APPENDIX D ROTATION GEARBOX MAINTENANCE Startup D 1 Measures before startup D 1 1 Oil level check Before connecting up the drive system to the current supply check the oil level or Shut down the gear unit by shutting off the drive unit 0 1 1 1 Checking the oil level in the gear unit housin JH Screw out the plug screw at the point marked with this symbol f 2 Oil level For drives with only one plug screw checking the oil level is not possible Version v1 0 Red D Arc Welderentals Page 22 667 South Service Rd Grimsby ON L3M 4G1 Phone 905 643 4910 Efax 905 963 7810 Website reddarc com Red D Arc Weld Automation Conventional Positioner Model VP0 25 reddare com D 1 1 2 Oil sight glass Special feature If an oil inspection glass is provided the oil level must be visible in the middle of the inspection glass Oil level D 1 1 3 Dipstick Special feature Check oil level with dipstick The oil level must be between the lower and upper mark of the dipstick D 1 2 Startup without long term preservation MOTOX drives are delivered with the appropriate lubricants ready for op
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