User Manual IPC-622 Series
Contents
1. 3 Environmental Specifications 3 Table 1 2 Environmental Specifications 3 Dimension Diagram Gee os atts asi ede i ed idence Ee 4 Figure 1 1 Dimension dlagram aaaaaaatiiaaanannnnnnnnnnnnnnnnnnnna 4 DY SIEM Setup u aan Top Cover Removal ss 6 Figure 2 1 Top cover removal 6 Backplane Installation nn rn 7 Figure 2 2 Backplane installation 7 CPU Card Add on Card Installation aaaaaaaaaassaaaaasasasanasnananasaannnani 8 2 3 1 Single CPU card add on card installation ansarin 8 Figure 2 3 CPU card full length add on card installation 8 2 3 2 Dual CPU Card Installation on a Dual Segment Backplane 9 2 3 3 Hold Down Camp 10 Figure 2 4 Top cover with rubber pad 10 Installing DisK Drives 2 u2 einen 11 Figure 2 5 Disk drive housing removal 11 Figure 2 6 Disk drive installation 11 Ear and Handle Attachment err 12 Operation a 1 The Front Panel ade nenne 14 3 1 1 Switch and Buttons ttt same et Ei ak s ka 14 3 1 2 LED Indicators for System Status 14 Figure 3 1 LED indicators annas ai aid la 14 Table 3 1 LED Indicators for System Status 14 3 1 3 LED Indicators for Power Status 15 Table 3 2 LED Indicators for Power Status2. 15 Cooling Fan Replacement eene 15 Figure 3 2 Cooling fan replacement 15 Filter Replacement reb rne tete gabe ag nad enn 16 3 3 1 Replacing the filter behind the front upper cover 16 Figure 3 3 Replacing the front upper cover filter 16 3 3 2 Replacing the filter behind the front door 16 Figure 3 4 Replacing the front door filter 16 Power Supply Replacement eae 17 3 4 1 Redundant Power Supply Module 17 Figure 3 5 Replacing the redundant power supply module 17 Figure 3 6 Power cord socket orientation 0 eeeeeeeeeeeeee 17 3 4 2 Power Supply Module 18 Figure 3 7 Replacing the single power supply 18 Figure 3 8 Replacing the redundant power supply 19 vii IPC 622 User Manual Chapter 4 4 1 4 2 4 3 4 4 4 5 Appendix A A 1 Appendix B B 1 IPC 622 User Manual Intelligent System Module SAB 2000 Getting Started eicere ir aceti ee rete 22 lee Ile de EE 22 4 2 1 Hardware Specifications 22 4 2 2 DIMENSIONS nn nn rr rn 22 4 2 3 Sensor Input Specifications 22 4 2 4 System Status Monitoring and Management 22 4 2 5 Management Functions onen 22 4 2 6 Alarm
3. Table 4 20 FAN1 7 Pin 1 GND Pin 3 FAN DEC1 7 R Pin 2 V12 FAN Table 4 21 DEBUG2 Pin 1 EC SCLKO Pin 2 EC SDATO 27 IPC 622 User Manual Table 4 22 PWR1 Pin 1 V12 Pin 4 GND Pin 2 GND Pin 5 V5 IPC 622 User Manual 28 Appendix A Exploded Diagram A 1 Ex plo dedD ia gra m ZA T m S 7 gd d 5 I y pam ji d VV m Fi gur e A 2 Ex ploded di a gra m 2 IPC 62 2 U ser M an ual 30 Appendix B Backplane Options B 1 Backplane Options The IPC 622 supports a variety of backplanes ranging from 18 slot to 20 slot For detailed backplane specifications and information please contact your local Advan tech sales representative Table B 1 PCIMG 1 0 Backplane Options Slots per Segment Segment PICMG PICMG PCI PCI ISA PCA 6120P18 Single 1 1 17 1 PCA 6120P12 Single 1 1 11 7 PCA 6120P4 Single 2 4 14 B li 8 PCA 6119P 17 Single 1 1 16 PCA 6119P7 Single 2 7 10 PCA 6120DP4 Dual 4 2 6 7 PCA 6120Q Quad 20 PCA 6116QP2 Quad 7 8 1 Table B 2 PCIMG 1 3 Backplane Options Slots per Segment Segment CPU PCle PCle PCle PCI X PCI Card x4 x8 x16 64 66 32 33 Slot PCE 5B12 00 Single 1 1 N A 16 N A N A PCE 7B17 00 Single 11 5 N A N A N A PCE 5B18 88 Single N A N A 1 8 8 PICMG 1 3 PCE 5B
4. IPC 622 Series 6U Multi Segment Rackmount Industrial Computer Chassis AD ANTECH Enabling an Intelligent Planet Copyright The documentation and software included with this product are copyrighted 2015 by Advantech Co Ltd All rights are reserved Advantech Co Ltd also reserves the right to improve the products described in this manual at any time without notice No part of this manual may be reproduced copied translated or transmitted in any form or by any means without the prior written permission of Advantech Co Ltd Informa tion provided in this manual is intended to be accurate and reliable However Advan tech Co Ltd assumes no responsibility for its use nor for any infringements of the rights of third parties that may result from its use Acknowledgements PCA 6120DP4 PCA 6120P12 PCA 6120P4 PCA 6120Q PCA 6120P18 PCA 6119P17 PCA 6119P7 PCA 6116QP2 PCE 5B18 PCE 5B16Q PCE 5B12 PCE 7B19 PCE 7B17 and PCE 7B16Q are trademarks of Advantech Co Ltd All other product names or trademarks are properties of their respective owners Product Warranty 2 years Advantech warrants the original purchaser that each of its products will be free from defects in materials and workmanship for two years from the date of purchase This warranty does not apply to products that have been repaired or altered by per sons other than repair personnel authorized by Advantech or products that have been subject to misuse
5. ATX power connector to PICMG1 3 backplane 6 pin 3 3 V and 6 pin 5 V power connector from the power supply to the backplane m afin m gt T ji ak fe g lle ail glat Tb ai ga af A TI E andan 2 l gc J d li amp I We m I p 2 lala b e a EV E e A Go tir iiia B all N De I E y qu M al M U D PICMG 1 0 PICMG 1 3 Figure 2 2 Backplane installation 7 IPC 622 User Manual 2 3 CPU Card Add on Card Installation 2 3 1 Single CPU card add on card installation IPC 622 supports up to 20 add on cards To install a CPU card or add on cards please proceed as follows 1 Select a vacant PICMG slot for a full length CPU card or PCI ISA slot for add on cards and remove the corresponding UO bracket attached to the rear plate of the chassis 2 Insert the CPU card with CPU CPU cooler RAM and necessary cables installed Insert the add on card vertically into the selected slot see Figure 2 3 For CPU cards or full length cards ensure that the card bracket is correctly installed and the card edge is inserted into the plastic guiding fillister Affix the card to the top of the l O bracket using a screw 3 Repeat Steps 1 and 2 to install more than one add on card 4 For the PICMG1 3 backplane plug the ATX power connector from the power supply into the CPU card to be installed 5 Connect the relevant wires on the cha
6. supply module immediately and replace the failed module with a functioning module If the TEMP LED is RED the inside of the chassis has overheated and an audible alarm will be emitted To stop the audible alarm press the Alarm Reset button Inspect the fan filter and the rear section of the chassis immediately Check that the airflow inside the chassis is not blocked by dust or other particles When the FAN LED is RED this indicates a failed cooling fan An audible alarm will also be emitted To stop the audible alarm press the Alarm Reset button and replace the failed fan with a functioning fan immediately IPC 622 User Manual 14 3 1 3 LED Indicators for Power Status The LEDs that indicate the status of the backplane voltage signals are explained in the table below Table 3 2 LED Indicators for Power Status LED Description LED on LED off 5 V 5 V signal Normal Abnormal 12V 12 V signal Normal Abnormal 5 V 5 V signal Normal Abnormal 12 V 12 V signal Normal Abnormal 3 3 V 3 3 V signal Normal Abnormal When an LED fails to activate this indicates a problem with one of the voltage sig nals Check that the power supply connector is correctly attached to the backplane If the problem persists consult an experienced technician 3 2 Cooling Fan Replacement Four cooling fans are located in the front top of the chassis They provide the system with ample cooling by blowing air rearwards To replace a cooling
7. D 29 el 076 2981076 Gol z g z9 076 927 0 8S EE R e Sus Re Sal cr o WA M N m A m IA Y i g m B Lee S99 1861 0g il 432 0 17 01 2 rev eere ee bm p k U G sa e s El S do Sr do H 3 MI I do Dei d 7 SS d f EN e 5 o Al y do J Ed do e d o K Eegen c P J d a SCH do 465 0 18 31 482 0 18 98 465 0 18 31 482 0 18 98 Le IE 00 7 92 Joe d S o l 2701 0997 a 00 2 9 los 1 5061 v Ol 0 997 Unit mm inch Figure 1 1 Dimension diagram IPC 622 User
8. Manual System Setup This chapter explains the installa tion process E Backplane Installation m CPU Card Add on Card lnstal lation B Disk Drive Installation B Ear and Handle Attachment The following section outlines the procedures for installing the backplane add on cards and disk drives into the IPC 622 chassis Please refer to Appendix A Exploded Diagram for the specific names of the IPC 622 components Caution Use caution when installing or manipulating the components with the chassis open Remember to turn off the power unplug the power cord A and ground yourself by touching the metal chassis before handling any of the internal components 2 1 Top Cover Removal To remove the top cover please refer to Figure 2 1 and proceed as follows 1 Loosen the eight screws on the sides and the three screws on the front of the top cover 2 Remove the top cover Figure 2 1 Top cover removal IPC 622 User Manual 6 2 2 Backplane Installation The IPC 622 supports backplanes with up to 20 slots To install a backplane please refer to Figure 2 2 and proceed as follows 1 2 Attach the EMI spring shielding to the backplane Place the backplane in the correct location and fasten to the chassis For the PICMG1 0 backplane connect the orange white wire from connector HCN1 on the backplane to connector ATXF1 on the CPU card Connect the 12 pin AT power connector to PICMG1 0 backplane 20 pin or 24 pin
9. Open the front door by rotating the lock 2 Loosen the screw on the filter cover see Figure 3 4 3 Remove the old filter and replace it with a new filter 4 Return and fasten the filter cover ql Tr gt 7 Al AH VI E ca n gl Figure 3 4 Replacing the front door filter IPC 622 User Manual 16 3 4 3 4 1 Power Supply Replacement The IPC 622 supports either a PS 2 power supply or redundant power supply To replace the power supply follow the instructions below Redundant Power Supply Module The redundant power supply module is rear accessible and hot swappable To change the module follow the instructions below 1 2 3 Press the Alarm Reset button on the front panel to stop the alarm Unplug the power cord on the failed power supply module Loosen the screws on the module Grab the handle and gently pull the module out see Figure 3 5 Ensure that the new power supply module has the same rating as the previous module Slide the power supply module into the system it should lock into place Fasten the screws and then plug in the power cord Figure 3 5 Replacing the redundant power supply module Note When plugging two or more power cords into a socket adopt the same Cas orientation see Figure 3 6 Figure 3 6 Power cord socket orientation 17 IPC 622 User Manual 3 4 2 Power Supply Module For the PS 2 power supply module fo
10. abuse accident or improper installation Advantech assumes no liability under the terms of this warranty as a consequence of such events Because of Advantech s high quality control standards and rigorous testing most customers never need to use our repair service lf an Advantech product is defective it will be repaired or replaced at no charge during the warranty period For out of war ranty repairs customers are billed according to the cost of replacement materials service time and freight Please consult your dealer for more details If you believe your product is defective follow the steps outlined below 1 Collect all information about the problem encountered For example CPU speed Advantech products used other hardware and software used etc Note anything abnormal and list any onscreen messages received when the problem occurs 2 Call your dealer and describe the problem Please have your manual product and all relevant information readily available 3 If your product is diagnosed as defective obtain an RMA return merchandize authorization number from your dealer This allows us to process your return more quickly 4 Carefully pack the defective product a completed Repair and Replacement Order Card and proof of purchase date such as a photocopy of your sales receipt in a shippable container Products returned without a proof of purchase date are not eligible for warranty service 5 Write the RMA number clear
11. fan please refer to Figure 3 2 and follow the steps outlined below 1 Remove the front top chassis cover 2 Loosen and remove the thumb screw on the top of the fan unit This will discon nect the cooling fan power connector 3 Replace the cooling fan with a new cooling fan Attach the new cooling fan by fastening the thumb screw 5 Replace and fasten the front top chassis cover gt TIL a f oS dn 1 dal a 2 fill TTL d H Figure 3 2 Cooling fan replacement 15 IPC 622 User Manual 3 3 Filter Replacement The filter blocks dust or particles in the work environment from entering the chassis and extends the system life Ideally the filters should be replaced periodically One filter is located behind the front upper cover and one filter is located on the lower left and lower right sides of the front door To replace a filter please refer to Figure 3 3 and Figure 3 4 and follow the instructions provided below 3 3 1 Replacing the filter behind the front upper cover 1 Loosen the four thumb screws located on the front upper cover and then gently pull the cover forward see Figure 3 3 2 Remove the old filter and replace it with a new filter 3 Return and fasten the front upper cover TEM li SL a tm I les oil s ui ji gl ji KU l t wf Figure 3 3 Replacing the front upper cover filter 3 3 2 Replacing the filter behind the front door 1
12. 16Q 02 Quad N A N A 4 N A 8 PCE 7B19 88 Single N A 2 NA 8 8 PCE 7B16Q 02 Single PCE 5B19 Single 11 5 N A N A N A 1 N A 17 N A N A alalalEBlala IPC 622 User Manual 32 33 IPC 622 User Manual AD ANTECH Enabling an Intelligent Planet www advantech com Please verify specifications before quoting This quide is intended for reference purposes only All product specifications are subject to change without notice No part of this publication may be reproduced in any form or by any means including electronically by photocopying recording or otherwise without the prior written permission of the publisher All brand and product names are trademarks or registered trademarks of their respective companies Advantech Co Ltd 2015
13. 500 G P YH5751 Name FSP400 60PFG FSP500 60PFG FSP700 80PSA S0MRA S AEADSR 500W Mini 750W Mini Watt 400W 500W 700W RPSU 141 RPSU 141 ha 90 264 V rms 90 264 V rms 90 264 V rms 90 264 V rms 90 264 V rms 5V 30A 5V 20A 5V 20A 3 3V 24A 1500528 3 3V 21A 33V Q 24A 1201 16A Aaen 5V 30A Output t12V1 16A 12V1 16A 12V2 16A voor 3 3V MA UGG e t12V2 16A 12V2Q16A 12V3 16A 1503 316A 11201 60 9A 99 5v 0 3A 5V 0 3A 12V4 16A 5 0 3A 12V 0 5A 12V 0 5A 12V 0 5A 5V 0 3A 42V 05A 5Vsb 4A 5Vsb 3 0A 5Vsb 3 0A 12V 0A yee 3a 5Vsb 4 0A 5V 1 0A Minimum 5V 02A 5V 0 2A 12V1 1A H2V1 0 5A GOA Load 12V1 BOA 12V1 01A 12V2Q 1A 122Q 05A 12 19 1A 12V2 0 5A 12V2 0 5A 12V3 1A 12V3 05A sys 01A 12V4 0 5A MTBF 100 000 hours 100 000 hours 100 000 hours 100 000 hours 100 000 hours a 25 C 25 C 25 C 25 C 25 C m UL TUV CB UL TUV CB UL TUV CB UL TUV CB UL TUV CB Y ccc CCC CCC CCC coc 1 4 Environmental Specifications Table 1 2 Environmental Specifications Environment Operating Non operating Temperature os d 32 104 F 4 140 F 850 o 050 o Humidity 10 85 40 C 10 95 40 C non condensing non condensing Vibration 0 5 Grms 1 Grms Shock 5G with 11 ms duration half sine wave Safety CE compliant IPC 622 User Manual iagram D imension 1 5
14. Notifications nn nn 23 Table 4 1 LEDs and Beeps 00 23 4 2 7 Power Consumption nn nn nn 23 Connectors and Switch Settings nn 24 Table 4 2 Hardware Switch nn nn 24 Table 4 3 Conriectors sisi anne 24 Table 4 4 SW1 3 25 Table 4 55 e Werft se e ds 25 Table 4 6 SW7 9 25 Tablg 4 7 SW O u a aa reds 25 Board Layouts 26 Figure 4 1 SAB 2000 connector locations 26 Pin Definitions on o 26 Table 4 8 SMB MT 26 Table 4 9 IPMDI ie 26 Tablet 10 PSBUS i au eee ine 26 Table 4 11 SMB 3V TI 26 Table ATA MB 3V Zerre kn 26 Table 4 13 LEDBOARD 1 ire 27 T bl amp 4 14 VOLTA 27 Table 4 15 TR1 4 ie 27 Table 4 16 RDUPG1 iii 27 Table 4 17 BZ1 ie 27 Table 4 18 ADD ti et ict eerte tete c im ie dabo 27 Table 4 19 ALMRST1 ui 27 Table 4 20 ANTI TP nariai ia 27 Table 4 21 DEBUG2 is 27 Table 4 22 PWR ticas 28 Exploded Diagram aaaaiaaaaaaaaaaaasasaaanasnannnasunnnnnannnnnnannnnnnnannnnnnnannannna 30 Figure A 1 Exploded diagram 1 30 Figure A 2 Exploded diagram 2 30 Backplane Options 31 Backplane Options ics sine rea a eee E tacos ANNARRA SRA ke anode saka akad 32 Table B 1 PCIMG 1 0 Backplane Options 32 Table B 2 PCIMG 1 3 Backplane Options 32 viii General Information This chapter provides gene
15. UI dm S ul I gll HD jin II Hja 2 Fi gur e 2 4 To pc overwit ith rub be r pad IPC 62 2 TNT nua 10 2 4 Installing Disk Drives The IPC 622 supports up to four 5 25 disk drives for example one CD ROM drive one CD R W drive one DVD ROM drive and one removable disk drive To install disk drives follow the instructions below 1 Unscrew the four screws on the front of the disk drive shield Hold the two thumb screws to remove the disk drive housing Figure 2 5 2 Insert the disk drive in place in the disk drive housing and affix it into position using the screws provided Figure 2 6 3 Connect the appropriate cable from the CPU card to each disk drive or device Plug a 4 pin power connector into each disk drive 4 Return the disk drive housing to its original location and fasten into position using the four screws gll gut gf Data ail Figure 2 6 Disk drive installation 11 IPC 622 User Manual 2 5 Ear and Handle Attachment A pair of ears and a pair of handles are provided in the accessory box Fasten them to the front right and front left edges of the chassis with the screws provided IPC 622 User Manual 12 Operation This chapter provides the system operation information B The Front Panel H Cooling Fan Replacement E Filter Cleaning B Power Supply Replacement 3 1 3 1 1 3 1 2 The Front Pa
16. ardware switch should be adjusted according to the system layout Please refer to the user manual for the location of the hardware switch For different system layouts SAB 2000 can be configured using the H W switch Please refer to the Switch Settings section for detailed information For remote management functionality SUSIAccess must be installed This enables users to monitor the system fan speed system temperature CPU temperature and voltage Under SUSIAccess users can also set their own alarm standards according to their requirements For detailed information please refer to the SUSlAccess user guide 4 2 Specifications 4 2 1 Hardware Specifications One 10 pin hardware switch for alarm configuration One SMbus interface for monitoring the system and main board status Up to four external temperature sensors Seven fan tachometer inputs One external IPMI module connector One built in buzzer for system health status notifications Automatic smart fan control Reserved PCB layout for gravity and humidity sensors 4 2 2 Dimensions m Kernel module 9692S20000E 115 x 55 mm 4 2 3 Sensor Input Specifications H Voltage inputs 5 VDC 5 VDC 5 VSB 3 3 VDC 12 VDC 12 VDC m Temperature sensors LM75 digital temperature sensor I2C interface 30 125 C 22 257 F E Fan speed monitor Up to seven fans 0 20000 RPM m Power monitoring Detect redundant power IPMI and SUSI command 4 2 4 System Status M
17. ergents For pluggable equipment the power outlet socket must be located near the equipment and easily accessible Protect this equipment from humidity Place this equipment on a reliable surface during installation Dropping or letting the equipment fall may cause damage The openings on the enclosure are for air convection To prevent the equipment from overheating do not cover the openings Ensure the power source voltage is correct before connecting the equipment to the power outlet Position the power cord away from high traffic areas Do not place anything over the power cord All cautions and warnings on the equipment should be noted If idle for a long time disconnect the equipment from the power source to avoid damage by transient overvoltage Do not pour liquid into the openings This may cause fire or electrical shock Never open the equipment For safety reasons the equipment should only be opened by qualified service personnel If one of the following occurs have the equipment checked by service person nel m The power cord or plug is damaged m Liquid has penetrated into the equipment E The equipment is exposed to moisture H The equipment is malfunctioning or does not operate according to the user manual m The equipment has been dropped and damaged W The equipment shows obvious signs of breakage Do not store this equipment in an environment where the temperature fluctuates below 20 C 4 F
18. in5 SW1 Pin6 SYS FAN Qty SW1 Pin7 SW1 Pin8 SW1 Pin9 TEMP Qty OFF OFF OFF Disable OFF OFF ON 1 TR1 ON ON OFF 2 TR1 2 ON ON ON 3 TR1 3 ON OFF OFF 4 TR1 4 Table 4 7 SW10 SW1 Pin10 Smart FAN OFF Enable ON Disable 25 IPC 622 User Manual 4 4 Board Layout Figure 4 1 SAB 2000 connector locations 4 5 Pin Definitions Table 4 8 SMB_MB1 Pin 1 DC SCLK Pin 2 DC SDAT Table 4 9 IPMB1 Pin 1 NC Pin 3 S_SDAT_R Pin 2 S_SCLK_R Pin 4 GND Table 4 10 PSBUS1 Pin 1 V_PMBUS Pin 4 DC SDAT Pin 2 GND Pin 5 DC SCLK Pin 3 NC Table 4 11 SMB_3V_1 Pin 1 V_SMB Pin 3 M_SDAT_R Pin 2 M_SCLK_R Pin 4 GND Table 4 12 SMB_3V_2 Pin 1 V_SMB Pin 3 M_SDAT_R Pin 2 M_SCLK_R Pin 4 GND IPC 622 User Manual 26 Table 4 13 LEDBOARD1 Pin 1 GND Pin 9 T G LED Pin 2 V5 R Pin 10 T F LED Pin 3 V12 R Pin 11 F G LED Pin 4 V5_R Pin 12 F F_LED Pin 5 V12 R Pin 13 NC Pin 6 HDD LED Pin 14 V3 3 R Pin 7 P G LED Pin 15 V5 SBR Pin 8 P F LED Table 4 14 VOLT1 Pin 1 V5 SB Pin 5 V5 Pin 2 GND Pin 6 V3 3 Pin 3 GND Pin 7 V12 Pin 4 V5 Pin 8 V12 Table 4 15 TR1 4 Pin 1 TEMP SEN1 4 Pin 2 GND Table 4 16 RDUPG1 Pin 1 GND Pin 2 PWR FAIL IN Table 4 17 BZ1 Pin 1 V5 DUAL Pin 2 EXT BUZZ Table 4 18 HDD1 Pin 1 NC Pin 2 HDD LED ACT Table 4 19 ALMRST1 Pin 1 GND Pin 2 ALARM RST IN
19. llowing the instructions below to replace the power supply 1 2 3 Unplug the power cord from the power supply Remove the top cover Unplug the 12 pin AT power connector or 20 pin 24 pin ATX power connec tor 6 pin 3 3V and 6 pin 5V power connectors from the backplane Unplug all other power connectors from the disk drives Loosen the 8 screws on the top and sides of the rear lower plate Remove the four screws that fasten the power supply module to the rear plate Remove the rear lower plate and retrieve the power supply module see Figure 3 7 Affix anew power supply module onto the rear plate Return and fasten the rear lower plate Plug the 12 pin AT power connector or 20 pin 24 pin ATX power connector 6 pin 3 3V and 6 pin 5V power connectors into the backplane Plug any other power connectors into the essential disk drives Replace and fasten the top cover Plug in the power cord Figure 3 7 Replacing the single power supply IPC 622 User Manual 18 Figure 3 8 Replacing the redundant power supply IPC 622 User Manual 19 IPC 622 User Manual 20 Intelligent System Module SAB 2000 This chapter introduces the alarm board and thermal sensor specifi cations Bi Getting Started E Specifications E Connectors and Switch Settings H SAB 2000 Board Layout E SAB 2000 Pin Definitions 4 1 Getting Started Configuring SAB 2000 SAB 2000 is pre installed in the system chassis The h
20. ly on the outside of the package then ship the product prepaid to your dealer Part No 2002062204 Edition 4 Printed in China March 2015 IPC 622 User Manual ii Declaration of Conformity CE This product has passed the CE test for environmental specifications Test conditions for passing included the equipment being operated within an industrial enclosure To protect the product from damage by electrostatic discharge ESD and electromag netic interference EMI leakage we strongly recommend using of CE compliant industrial enclosure products FCC Class A This equipment has been tested and found to comply with the limits for a Class A dig ital device pursuant to part 15 of the FCC regulations These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Opera tion of this equipment in a residential area is likely to cause harmful interference In such cases users are required to correct the interference at their own expense iii IPC 622 User Manual Technical Support and Assistance 1 _ Visit the Advantech website at http support advantech com to obtain the latest product information 2 Contact your distributor sales representative or Adva
21. nel The front panel features one Power On Off switch one Alarm Reset button four Sys tem Reset buttons and four USB ports Nine LED indicators are located on the lock able front door the individual functions of each are explained below Switch and Buttons Power On Off switch Press this button to turn the system power on or off System Reset button Press this button to reboot an individual system up to four systems Alarm Reset button VVhen a system fault occurs e g fan failure or the chassis temperature is too high an audible alarm is emitted Pressing this button will termi nate the audible alarm LED Indicators for System Status The LED panel on the front door features several indicators that are divided into two groups System Status and Power Status PWR HDD TEMP FAN 3 3V 5V 12V 5V 12V POWER STATUS Figure 3 1 LED indicators The following table describes the LED indicators for System Status Table 3 1 LED Indicators for System Status LED Description Green Red PWR System power Normal Abnormal HDD Hard disk drive activity Data access No light TEMP Temperature in the chassis Normal Abnormal FAN Cooling fan status Normal Abnormal When the system powers is on the PWR LED is Green If the PWR LED is RED this indicates a redundant power supply module failure To stop the audible alarm press the Alarm Reset button Examine the redundant power
22. ntech s customer service center for technical support if you need additional assistance Please have the following information ready before calling Product name and serial number Description of your peripheral attachments Description of your software operating system version application software etc Comprehensive description of the problem The exact wording of any error messages Warnings Cautions and Notes Warning Warnings indicate conditions which if not observed can cause personal i injury Caution Cautions are included to prevent hardware damage and data loses For example New batteries are at risk of exploding if incorrectly installed Do not attempt to recharge force open or heat the battery Replace the battery only with the same or equivalent type recommended by the manufac turer Discard used batteries according to the manufacturer s instruc tions Note Notes provide additional information Document Feedback To facilitate the ongoing improvement of this manual we welcome all comments and constructive criticism Please send feedback in writing to support advantech com IPC 622 User Manual iv Safety Instructions 10 11 12 13 14 15 16 Read these safety instructions carefully Retain this user manual for future reference Disconnect this equipment from all AC outlets before cleaning Use a damp cloth the clean the equipment Do not use liquid or spray det
23. onitoring and Management m Real time health status monitoring Real time system main board FAN speed and temperature monitor H Remote system monitoring through SUSlAccess W Alarm management via on board buzzer and LED signals 4 2 5 Management Functions H Web based remote configuration control and monitoring H Remote reset and power on off m Remote digital output signal control IPC 622 User Manual 22 4 2 6 Alarm Notifications Table 4 1 LEDs and Beeps Item Status Criteria LED Beep Normal Normal Redundant power module Keep PWR fail H Wam beep Get IPMI and SUSI _ Blinking Keep Command to search Warn beep Normal Normal inci Data transferring Blinking Normal gt 500 rpm Normal Keep FAN CPU FAN fail 500 rpm Warn beep Blinking Keep System fan fail lt 500 rpm Warn beep Normal Normal l Keep TEMP CPU thermal fail gt 70 deg Warn beep System thermal fail Blinking Keep Thermistor EE Warn beep Alarm Reset Close alarm beep 3 min Push Power off when system fail Other ATX only LED of fail part Warn Note LED colors may differ between each chassis E 4 2 7 Power Consumption m 12V 5 25A 23 IPC 622 User Manual 4 3 Connectors and Switch Settings Table 4 2 Hardware Switch Label Function SW1 10 Hardware Switch Table 4 3 Connectors Label Function TR1 The
24. or above 60 C 140 F as this may cause damage This equipment should be stored in a controlled environment The battery is at risk of exploding if incorrectly replaced or installed Replace only with the same or equivalent type recommended by the manufacturer Dis card used batteries according to the manufacturer s instructions The sound pressure level at the operator position does not exceed 70 dB A as per the IEC 704 1 1982 DISCLAIMER These instructions are provided in accordance with the IEC 704 1 Advantech disclaims all responsibility for the accuracy of any statements contained herein V IPC 622 User Manual Safety Precautions Static Electricity Follow these simple precautions to protect yourself from harm and the products from damage H To avoid electrical shock always disconnect the power from the PC chassis before working on it Do not touch any components on the CPU card or other cards while the PC is turned on m Disconnect the power before making configuration changes The sudden rush of power as a jumper is connected or card installed may damage sensitive elec tronic components IPC 622 User Manual vi Contents Chapter Chapter Chapter 1 zb ech ND A 1 5 2 1 2 2 2 3 2 4 2 5 3 3 1 3 2 3 3 3 4 General Information 1 Introduction cocida 2 SPECITICALIONS E 2 Power Supply Opttons nn nn nn 3 Table 1 1 Power Supply Options
25. ral information about the IPC 622 m Introduction H Specifications B Power Supply Options B Environmental Specifications m Dimension Diagram 1 1 Introduction The IPC 622 is a 6U rackmount industrial computer chassis designed for multi sys tem applications The device supports a backplane with up to 20 slots for a quad seg ment industrial system and can be configured to support a 400W 500W or 700W PS 2 power supply or a 500W or 750W redundant power supply Unique alarm detection and notification to reduce system down time The IPC 622 is equipped with a unique alarm module This module automatically detects the system operating conditions such as the power status HDD fan and system temperature The front LED indicators show the system and power status In the event of a system failure the alarm module emits an audible beep to warn users to take the necessary action Flexible storage options The IPC 622 features numerous data storage options including two drive housings that can accommodate four front accessible 5 25 devices optical disk drives or removable disk drives and two internal 3 5 HDD The IPC 622 chassis can be inte grated with a wide range of computing peripherals Outstanding mechanical designs The IPC 622 is designed for multi system use With abundant power supply options a superior airflow design and support up to four high speed cooling fans this device delivers reliable operation The shockproof d
26. rive bay and rubber pads with rubber cushions protect the system from harsh industrial environments and unexpected shock The front door with user friendly rotary lock prevents unauthorized access to the data storage The redundant power supply module is hot swappable and rear accessible All these easily maintained modules reduce the system s Mean Time to Repair MTTR and make IPC 622 the best solution in terms of price performance and total cost of ownership 1 2 Specifications m Construction Heavy duty steel W Disk drive capacity Four front accessible 5 25 disk drives and two internal 3 5 disk drives m Front panel LED indicators Bi color LEDs green red for Power Fan and Temperature status single color LEDs green for HDD activity and Single Power Status 5 V 5 V 12 V 12 V and 3 3 V H Front panel switch and buttons Power switch Alarm Reset button and up to four System Reset buttons located behind a lockable front door m Cooling fans Four 9 x 9 cm 53 CFM cooling fans W Air filters Two filters 142 x 97 mm located behind the front door One filter 380 x 92 mm behind the upper front cover H Chassis color Beige Pantone 414U H Gross weight 30 kg 66 Ibs m Dimensions W x H x D 482 x 266 x 466 5 mm 19 x 10 5 x 18 4 IPC 622 User Manual 2 1 3 Power Supply Options Table 1 1 Power Supply Options nn 1757004407 01 1757004335 01 1757004336 01 1757004393 01 1757004588 01 Vendor FSP
27. rmistor Connector TR2 Thermistor Connector TR3 Thermistor Connector TR4 Thermistor Connector ALMRST1 Alarm Reset Connector IPMB1 IPMI module connector PMBUS1 PMBUS Connector LEBOARD1 LED Board Connector SMB_3V_1 SMBus Device Connector SMB_3V_2 SMBus Device Connector BZ1 External Buzzer Connector HDD1 HDD LED connector PWR1 PSU Power Connector SMB_MB1 Main Board SMBus Connector RDUPG1 Power Good Input Connector VOLT1 Backplane VOLT1 Connector FAN1 FAN Connector FAN2 FAN Connector FAN3 FAN Connector FAN4 FAN Connector FAN5 FAN Connector FANG FAN Connector FAN7 FAN Connector Note Please connect the fan connectors in sequential order For example N when connecting two fans connect FAN1 then FAN2 If the fans are A connected out of seguence the alarm will not function correctly IPC 622 User Manual 24 Table 4 4 SW1 3 SW1 Pin1 SW1 Pin2 SW1 Pin3 Cable Status MB FAN CPU TEMP OFF OFF OFF No Connect Disable Disable OFF OFF ON Connect Disable 1 OFF ON OFF Connect Disable 2 OFF ON ON Connect 1 1 ON OFF OFF Connect 2 1 ON OFF ON Connect 2 2 ON ON OFF Connect 3 1 ON ON ON Connect 3 2 Table 4 5 SW4 6 SW1 Pin4 SW1 Pin5 SW1 Pin6 SYS FAN Qty OFF OFF OFF Disable OFF OFF ON 1 FAN1 OFF ON OFF 2 FAN1 2 OFF ON ON 3 FAN1 3 ON OFF OFF 4 FAN1 4 ON OFF ON 5 FAN1 5 ON ON OFF 6 FAN1 6 ON ON ON 7 FAN1 7 Table 4 6 SW7 9 SW1 Pin4 SW1 P
28. ssis to the CPU card including the 9 pin USB wire power switch wire system reset switch wire power LED wire and HDD LED wire 6 Forthe PICMG1 0 backplane connect the orange white wire from the connec tor CN20 on the CPU card to the connector HCN1 on the backplane Con nect the 4 pin 12 V power connector from the power supply to the CPU card jl al ti 4 A d A jl gi doit yi a i I T qui iu jill N ji 7 f INT Figure 2 3 CPU card full length add on card installation IPC 622 User Manual 8 2 3 2 Dual CPU Card Installation on a Dual Segment Backplane Note Before installing two CPU cards onto a dual segment backplane we N recommend changing the system from ATX to AT mode by following the El instructions below 1 Locate the green black lines from the redun dant power supply and retrieve the AT switch from the accessory box 2 Connect the green black lines to the AT switch 3 Replace the ATX switch with the AT switch 4 Change the Power Supply Type setting for each CPU card from ATX to AT before installing the OS 9 IPC 622 User Manual 2 3 E 3 H ol e old C ga d card rdin OW am i n into ge a inst esi R ION to ON prot e See epi r fo C oti ard IS f re ro quir m vi ed ibr to atio sec na ure nd the sho add ck on ul all Gei bet M fl ve I N el ji pn gl gt 2 T A T
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