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ADempiere User Manual Part C Manufacturing

1. i P Product Client Gardenworld Organization Fertilizer Data Product Fertiizers amp 70 Fertlizer 70 Planning vl Active Replenish Resource Fertilizer Plant Warehouse Fertilizer y PETA Planner GardenAdmin y BOM amp Formula Fertilizer 70_Fertilizer 70_50004 M Workflow Fertiizer Packing Process Y Network Distribution v iv Is MPS v Is Create Plan v Required Calculate MRI v Required Ca Promised Delivery Time 1 8 Time Fence 7 amp Working Time O S Order Policy Period Order Quantity ly Transfert Time O Order Period 5 8 v Is Issue Phantom Order Qty o Order Pack Qty O Minimum Order Qty 100 8 Order Max oe Safety Stock Qty oel Yield o 4 Data requeried e Resource A manufacturing resource is a place where a product will be made e Warehouse place where you locate and control the products e Planner e BOM amp Formula o This field will be considered the default BOM to produce the product Fertilizer 70 in this Organization Plant Warehouse o If one will not fill this field the default BOM amp Formula for this entity will be the BOM Formula which has the same name as the product e WorkFlow o The Workflow you introduce in this window will be considered the def
2. File View Tools Window Help Resource HG WorkStationo2 Date from 06 24 2008 E Date to 06 26 2008 amp HQ WorkStation02 Q WorkStation02 E 06 24 2008 DailyCapacity ActualLoad Page 47 of 83 The CRP Info Report gives an overview of the actual load capacities on the various manufacturing resources 4 6 Distribution Resource Planning DRP Distribution planning does support supply chain aspects It takes in account the various demand from SO PO and MO to provide the optimal availability to deploy ATD 4 6 1 Distribution Resource Planning Setup 3 superUser GardenwWorld speed localhost adas ipen m n x File View Tools Window Help Performance f Menu El Workflow Activities 0 j az Workflow i 43 Manufacturing Management Setup MRF Info Planned Order MRP Notice Approval 3 Distribution Management Setup 49 MB 2090 Eb Notice O a Request 0 Distribution Resource Planning Setup Page 48 of 83 4 6 2 Calculate Distribution Plan 14 Calculate Distribution Plan n x Distribution Resource Planning ORP is a method used in business administration for planning orders within a supply chain Distribution Resource Planning DRP is a method used in business administration for planning orders within a supply cham DEP enables the user to set certain inventory control parameters like a safety stock and calculate the time phased inventory requirements DEP us
3. amp Workflow Warehouse amp Locators Manufacturing Workflow Setup setup Manufacturing Workflow This workflow defines the Manufacturing Workflow setup The Manufacturing Workflows Setup Window gives an overview about pre requisit tasks to be checked e Resource Type Chapter 3 1 1 e Warehouse amp Locators Chapter e Manufacturing Resource Chapter 3 1 2 e Manufacturing Workflows Chapter 3 2 2 Page 18 of 83 3 2 2 Window Manufacturing Workflows Via the Window Manufacturing Workflows it is possible to define a workflow in order to manufacture a product in any organization of the client Garden World or in a specific organization within a client Garden World Fertilizer Manufacturing Workflow Editor SuperUser Ga File View Tools VVinda ertlizer Packing Process Packing Fertilizer Packing Process Production Line to Packing the Fertilizer Bag 50 and 70 kg Manufacturing Workflow Editor Superllse A d lll Lal 3 2 2 1 Manufacturing Workflows Menu Manufacturing Management lt Engineering Management lt Manufacturing Workflow lt Manufacturing Workflows ig Manufacturing Workflows 10000002 Fertilizer Packing Fertilizer Packing Process SuperUser GardenWorld speed localhost ademp lol x File Edit View Go Tools Window Help 0O88 Faca Ma Fe24 FREE ANNA O Manufacturing Workflows 10000002 Fertilizer Packing Fertiliz
4. gt Fertilizer 70_Fertlizer 70 Ea Select Active Line No Val valid to Product EL Fertilizer 70_Fertiizer 70 10 09 22 2007 Lawn Fertilizer El Fertilizer_Lawn Fertilizer 10 09 22 2007 Phosphorus 7 L a ag 20 09 22 2007 Nitrogen 1 Nitrogen mg 30 09 22 2008 Potassium 2 1 Potassium mg 40 09 22 2007 vyhater whater L C Bag70 Bag 70 Kg Ea IK E El k El El 20 09 22 2007 Bag 70 kg 3 3 4 Multi Level BOM amp Formula Detail Menu Manufacturing Management lt Engineering Management lt Bill of Material amp Formulas lt Multi Level BOM amp Formula Detail i Multi Level BOM amp Formula Detail n x Shows in two different panels the parent component relationship for the product entered in the Product field The BOM amp Formula Review option menu shows in two different panels the parent component relationship for the product entered in the Product field You need to introduce the parent product you want to see its components then click the OK button next drag the left margin of the panel to the right and you will have the two panels When you need to consult an implosion click the implosion check box and enter the component you wish to consult and tick the Implosion check box You need to introduce the parent product you want to see its components then click the OK button next drag the left margin of the panel to the right and you will have the two panels The left panel shows the BOM hierarchies
5. B x File Edit View Go Tools Window Help am Or oo mee g E y 7 Fe Es f E m7 e BE xu e Q 0 o Dem 4 amd K iy o Manufacturing i Es Client Organization Order 9 Order PP_Order_ID Parent Product Accounting Schema Components Product of the Manufacturing Order ario Cost Element Cost Type Operation Current Cost Price CurrentCostPriceLL Tum Accumulated Qty CumulatedQtyPost Product Accumulated Amt CumulatedAmtPost Node Asset Transition Next Cost Navigate or Update record In the Cost Tab we have a record for each Cost Element defined in the Product to be produced for these Organization Warehouse Cost Group and Resource You can see the standard amounts for each Cost Element at this level and for each Cost Element at lower level for the product The cost at this level refers to the Cost Elements of the product to be produced just at the level of the finished product Cost elements at lower levels refers to the cost of the the product to be produced including the cost of the Cost Elements of every component The last four fields are related to the accumulated quantities and amounts for product movements and posted movements These fields are for each cost element e Cum Qty Cost Element This field shows the sum of the quantities of the product that have had movements e Cost Element Cum Qty Post This field shows the sum of the quantities of the product that have had movements
6. HESS ANA O Change a EN e A Ml EEE ARS AAA Reges y m Document Requests source Ic CO EE E A AA AAA Tem EMSS 1 S 200 I E mm Summary Ses Representa O y Baesprme et Dates O et Last Result OOOO pot Navigate or Update record Page 12 of 83 2 1 4 Tab Fixed Change Requests Menu Manufacturing Management lt Engineering Management lt Change Notice ig Change Notice Patio Furniture 1 0 SuperUser GardenWorld speed4localhost ad351p03 adempiere File Edit View Go Tools Window Help OB il 226002 04 Fave ERAS AUN OQ Note EA 735420 mE DIDI rm Pane SW eure Named source Fixed Description n EE s Ty O O Active Detail Information Navigate or Update record 2 2 BOM Change Notice Menu Manufacturing Management Engineering Management BOM Change Notice im BOM Change Notice Patio Furniture 1 0 SuperUser GardenWorld speed localhost ad351p01 adempiere Edit View Go Tools Window Help 0D Falcom 084 Fett FESS ANA O Change m Notice cen eats Organization E Name Patio Furniture 1 0 Change Request SUITE ep Requests source Fixed Active Change Requests Detail Information Process Now Navigate or Update record Page 13 of 83 3 Engineering Management 3 1 Resource Manufacturing A Manufacturing Resource is defined as anything required for production and its unavailability can affect
7. In the Manufacturing Resource Type field you can select a Manufacturing Resource Type among Work station Production Line Work Center or Plant Normally a group of work stations will be integrated into a work center a group of work centers in a Production line and a group of production lines in a Plant This relation is build in a hierarchy which 1s used to accumulate the required and available capacity since the lower to the upper hierarchies for each resource The Queuing Time is the time a manufacturing order operation has to wait since it 1s moved to this operation until it starts to be worked The Waiting Time is the time which normally a manufacturing order operation has to wait since it is finished until it is moved to the next operation or to the warehouse Both queue time and waiting time entered in the resource are used as default values for the nodes in the workflow You can enter holidays the planned cost etc as you need when you enter the following Menu Partner Relations lt Service lt Resource ig Resource Fertilizer Plant Fertilizer Plant SuperUser GardenwWorld speed localhost ade File Edit View Go Tools Window Help 008xW Saca Ma Fete m s NN Client Gardenword 1 111 jJ Organization Unavailability search Key Fertiizer Plant Name Fertilizer Plant Description Navigate or Update record Active Resource Type plants User Contact Warehouse Fertili
8. There have been seen many simulation extensions on various window tabs This will be addressed in this chapter Simulation seems to be misleading The Simulation groups within the various manufacturing tabs are used to set the time quantity and usage values Perhaps another term should be used Page 83 of 83
9. ARS IIIS TE LO ne deant eene entem ts Ret eeiam eau ett he aenea ann e etu tul utente emu 4 2 20 CLIOI NICSSA E acoso 42 s radial ese NET UR T E T UTIMS 43 2 d S VIBP UIDES ih Entomol ees asses heen d assent Eo Coe Rud 43 249 A 44 43 Capacity Requirements Plano GI D nete doti oti naro tt em bine ledio enn eof voe iouis 44 4 5 1 Capacity Requirement Planning Seupan a a a 45 4 542 Calculate Capacity PI3Bzu uote da ld ud coven 46 A SIRE SOUL CS LIA VION usq eies noe di 46 AVE EG dulin e LEER 47 4 0 Distribution Resource Planning DR pip ORI RIED E dise piat R uq ELE E i 48 4 6 1 Distribution Resource Planning Setup oooooonnncccnccnnnnnnnnnnnnnnnnnnnonnonncnnnnnnnnnnnonnnnnnnnnnnnnos 48 4 0 2 Calculate Distribution Plates srt d Oe imet tendat tu mec em EM 49 LP 6s DIM ICH M TE OE TERT 50 SUPHOGUCH OMA es E A teeth tis deti qu dot 51 11 Disorete AAA A A 51 521 1 Discrete Manufacturing SCP ida 51 Sl Ll Tab Manufactura Ord 52 3 102 Tab Order Patent Producida 54 5 1 1 3 Tab Components of the Manufacturing OrdeT ooooonnnnnncccnncnonnnnnnonnnnnnnnnennnnnanonnnnnns 54 AA VV OR di tada 55 Sul A ota dcesidoisw te EnO OEE 56 LOLA Node POU A e S6 AN A a Sicinciees 57 lll Tab Transition INeXE ai 27 E Miro m ELLE TTC EUER EADEM 58 312 Manufacture Orders REVIEW uoa asus Gres nica s puces quiet ated An 59 o A O A E AE ATE 59 ILA PE Release A o Meu 61 2545 Order REC IDAS Aca 62 Ns edo oai de De Pedal tid am MAE LI EM RAN E
10. Client Gadenwold O HQ Garden World Organization O Furniture search Key Stores Info O Fertilizer Name Description o Assignment O Store West t Store East Active Summary Level O Store South 0 Store North Store Central lv Expand Tree Lookup Navigate or Update record Material Management gt Material Management Rules gt Warehouse amp Locators ig Warehouse amp Locators Fertilizer Fertilizer SuperUser GardenWorld speed4localhost adempiere adempiere s E n x File Edit View Goa Tools Window Help 008xB Za cHe Fe Z FEES ALBA O Warehouse M O GardenWorld Fertilizer Fertilizer Fertilizer Schilerstrabe 18d D 474 Gardenv orld Fertilizer FertilizerT Fertilizer Transit Fertlizer Transit Fertilizer Transit OR Gardenv ord Furniture Furniture Furniture Furniture Carretera Mexico Pachuc Gardenwwvorld Furniture FurnitureT Furniture Transit Furniture Transit Furniture Transit OR Tekan Gardenvvorld HO HOT HQ Transit 2828 SW Corbett Ave S bons Gardenvvorld HO HQ HQ Warehouse 2028 SW Corbett Ave S Tangelwood MA Store East OR Store North OR Store South OR Store West OR Accounting GardenWorld Store Central Store Central Store Central Gardenvorld Store East store East store East GardentWorld Store North Store North Store North Gardenwvvorld Store South Store South Store South Store West Store West Store West ls ls KI El El
11. Dl Active List Price Standard Price Limit Price Navigate or Update record The Accounting Tab does show the actual assignments of accounts ig Resource Fertilizer Plant Fertilizer Plant SuperUser GardenWorld speed localhost adempiere adempiere ri B olx File Edit View Go Tools Window Help 0008 E 390000 00 Fett ERAS QA WBE O Lnawailability Resource Product Accounting Navigate or Update record Client Garden vvorld Organization Product Fertilizer Flant Fertilizer Plant Accounting Schema iGardenwyorld US A US Dollar k T E ct im Product Asset HQ 14120 _ _ Product Expense Ho 51200 Product COGS Ho 51100 _ Purchase Price Variance Ho 58200 _ Invoice Price variance Ho 58100 Trade Discount Received HG 2 T li Trade Discount Granted Ho 59101 _ O Product Revenue Hao 41000 O 3 1 3 Overview of the Manufacturing Resources Overview of all defined Manufacturing resources imi Resource Fertilizer Plant Fertilizer Plant SuperUser GardenWorld speed localhost adempiere adempiere File Edit View Go Tools Window Help er8m g tatiehBae lt o Fete FEAS ALBA QO Resource Client organization Search Key Name Descripion Active Resource Type Gardenvyorld p Fertilizer Plant Fertilizer Plant Unavailabiliby Gardenvvorld Fertilizer Dry Area Dry Area Work Cente
12. 14 2008 amp PP_Order_Node_ID C IsBatchTime DurationReal 0 0 amp Movement Quant Scrapped Quanity oreja om Documentstatus mprogress id Processed ae Not Posted Movement Type Record saved 1 1 Page 65 of 83 5 2 2 Shop Floor Transaction Details Menu Manufacturing Management lt Production Management lt Shop Floor Control lt Shop Floor Transaction Details 5t Shop Floor Transaction Details Show the Shop Floor Transaction Details iu ilt PP Order ID Document Status Resource Datestartachedule Hl 3ateFinishiSchedule Page 66 of 83 6 Distribution Management 6 1 Distribution Management Setup 3 superUser GardenwWorld speed localhost ad3 510 ll EA File view Tools w Performance H Workflow Activities a Workflow Freight Category Shipper Distribution Order Generate Movement Manual 18 Generate Inventory Move Movement Eb Notice O 2 Request O 49 MB 57 Distribution Management Setup Superser GardenVVorld speedy localhost ad351p01 Page 67 of 83 6 2 Distribution Network ig Distribution Network 1000000 HQ Distribution HO Distribution SuperUser GardenWorld speed localhost ado Sipos al x File Edit View Go Tools Window Help 008xB ca2dcece Been T2 FESS ANUN OQ Distribution Client Organization Network GardenWorld g search Key Ho Distribution Name HO Distribution Description Commen
13. 4 7 MRP Notice Menu Manufacturing Management lt Planning Management lt MRP lt MRP Notice Inserted El MRP Notice SuperUser GardenWorld speed localhost ad351p01 adempiere ONG iu 20005 OAA Fe FESS ANNA O User Contact SuperUser Table Record ID Reference nni OSOS Description C Acknowledge Delete Notices 4 4 8 MRP Details Menu Manufacturing Management lt Planning Management lt MRP lt MRP Details i MRP Details Show the detail of MRP calculation Show the detail of MEP calculation Date Promised Tpeme 0 wel H Ll Is MPS Document Status e DateStart e Date Promised e Type MRP o FCT o MOP o POO o POR o SOO Page 43 of 83 e Type o D Order generates a Demand o S Order generates a Supply e isMPS o checked o unchecked e Document Status o Approved o Closed o Completed o Drafted o In Progress o Invalid o Not Approved 4 4 9 Planned Order Approval Menu Manufacturing Management lt Planning Management lt MRP lt Planned Order Approval A planned manufacturing order is a manufacturing order suggested by the MRP process and contains its quantity and its release and promise dates when you approve a manufacturing planned order you convert it in a manufacturing order with the status of n Process When you approve a planned order you are telling the system that the ma
14. If you tick the Print Pick List check box you will get a report with the required components and quantities to help the warehouse clerk to issue the material to the shop floor The next report is an example of this If you tick the Print Pack List check box you will get a report with the required components and containing the material with a Component Type of Packing recorded in the BOM Window Another report which is part of the Manufacturing Order Release Package is the Workflow Routing You can print this report with tick in the Print Workflow check box and it shows to the shop floor personnel the necessary steps for the manufacture of the product This Report contains the place where the product should be made the standard times the tools and necessary devices If you wish to print this report tick the check box Print Workflow java lang NullPointerException Once the planned orders of manufacture generated by MRP have been aprobed has been reached the date of liberation and has been verified that the required components are in existence the orders are emitted to the plant for its manufacture If you wish to print the warehouse and shop floor documentation you must tick the adequate check box Page 61 of 83 If you tick the Print Pick List check box you will get a report with the required components and quantities to help the warehouse clerk to issue the material to the shop floor The next report is an example of this OPEN If
15. Management The purpose of Production Management is the setup of manufacturing orders in accordance with sales orders and forecasts under consideration of the just in time delivery of the required material 1 6 4 Distribution Management The distribution of the manufactured product is achieved via Distribution Management 1 6 5 Quality Management The purpose of Quality Management 1s to guarantuee the quality of manufactured products Actually this is a very basic implementation 1 6 6 Costing Management The purpose of Costing Management is the gathering of all costing associated with the manufacturing of products in order to verify the calculated prices Page 10 of 83 2 Change Notice 2 1 Change Notice Menu Manufacturing Management lt Engineering Management lt Change Notice The Change Notice is issued in the Change Notice field of Window Bill of Materials amp Formula Tab Parent Product 10 xl im Bill of Materials amp Formula 1000001 PatioSet SuperUser GardenWorld speedflocalhost ad351p02 adempiere di File Edit View Go Tools Window Help 008E cation Mo Fon FOSS ARSE O Parent zat E Product ee ERU Organization FE search Key Patioset Name Patio Furniture Set Description 1 table 4 Chairs and 1 Sun Screen _ S Active Change Notice Patio Furniture 1 0 yal fom 01 21 2003 wa SSS Product patoset Patio Furniture Set a Atrbute setinstanoe UOM Each BOM Type Product Configure
16. Overview in grid display mode xl Manufacturing Order 1000003 CFG MFG Product HL CFG MEG Product HL SuperUseriiGardenWorld sp Pa File Edit view Go Tools Window Help 6 008E soasor eee s Fate 10 Jun 29 2008 12 00 00 AM CEST MFG Product P2_ MFG Product P2 10 Jun 29 2008 12 00 00 AM CEST Test Product e Test Product e Components of the Manufacturing Order Navigate or Update record 13 Page 54 of 83 Display single record fg Manufacturing Order 1000003 CFG MFG Product HL CFG MFG Product HL SuperUser GardenWorld speed localhost adso1p10 adempien A ES 08x8 2800 00 T2 EBBAS ARSE 9 Manufacturing rae Description Parent Product Comment Help Components of the Manufacturing Order acte maene Te Y Jun 29 2008 12 00 00 AM CEST amp t E Product MFG Product P1_MFG Product P1 Attribute Set Instance tee Component Type Product a RR Z E Is Qty Percentage Is Critical Component Asset Quantity ve Qawyemy d sap OS A tt Len ine e El Delivery Date Delivered User Contact y Qu y eee oo Delivered Quantity 0 0 On Order Quantity 0 0 awe e TS QbyPost Backflush Group Navigate or Update record jl 1 3 5 1 1 4 Tab Workflow Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Workflow Workflow is created during En
17. Plant Is Create Plan Is MPS Network Distribution Workflow Fertlizer Packing Process Time Fence ol Transtert Time C Safety Stock Qty Order Max order Pack y order ty Working Time Yield Promised Delivery Time Order Policy hens Cuanoty order Pero fae aap reate Product Planning lo x This process will create the data plannig register for every product In order to facilitate to load the data planning of similar products you can run the process Create product Planning and this process will create the data plannig register for every product which fits the parameters Product category Warehouse and Resource You must indicate the planning parameters defined in the last section for every Product category Warehouse and Resource set Every product which fit these three parameters will have a data planning record with the same data planning values you enter in this form Sra m S ILA Page 37 of 83 4 3 Forecast Management ig Forecast Forecast1 SuperUser GardenWorld speed localhost ad351p03 adempiere File Edit View Go Tools Window Help 6 078 8 Sa 2a Mb Fett maa ALBA O iid Cient sarderwortd Organization Mame Forecastl Description Comment Help Active CI Default Calendar jGardenWiorld Calendar Tear 2008 Process Mow Record saved What will happen when Button Process Now is clicked nothing I can see right now I think the
18. Production Line x Qty Batch Size 200 amp Priority oe Valid from Valid to 5 Publication Status Released E y Navigate or Update record 1 5 Manufacturing Configuration Overview The following figure does show the Fertilizer 70 product to be manufactured a Purchased Product component Purchased Product optional Manufactured Product Page 9 of 83 1 6 Manufacturing Management Process The overall purpose of the Manufacturing Management process 1s the integration for engineering planning production and distribution of goods under the consideration of costing and quality aspects The Manufacturing Management function of ADempiere formerly known as libero is available with ADempiere Version 3 5 x 2 4 Manufacturing Management E Manufacturing Management Setup BG Engineering Management E 3 Planning Management E 3 Production Management EA I Ditribution Management ELC3 Quality Management E 3 Standard Costing Management 1 6 1 Engineering Management The purpose of Engineering Management is the definition engineering of manufacturing resources products workflows and the bill of materials of parent products BOMs 1 6 2 Planning Management The purpose of Planning Management is the basis for planning material requirements get an overview of required manufacturing resources and use the planning data as base for distribution management 1 6 3 Production
19. Reference m oo Campa O tn O E Order Line ORE Zoi Fert BaS Line NoDate Ordered Date Promised Product PO QuantityLocator Locator To Instance Instance To Navigate or Update record 1 0 Page 70 of 83 6 6 Generate Movement Manual Ele View Tools Window Help LI Warehouse HQ Warehouse BPartner Organization Document Type Document No Business Partner Date Ordered Total Lines Select orders ta generate shipments Page 71 of 83 6 7 Generate Movement Process if Generate Movement E m x Generate and print Movement from open Distribution Orders Movement for open Distribution Orders are created based on the delivery rule of the Distribution Order and the relative order priority If a Promise Date is selected only orders up to including the date are selected If several Distribution Orders of a business partner have the same location the Distribution orders can be consolidated into one Movement You can also include Distibution orders who have outstanding confirmations e g ordered 10 not confirmed movements 4 would create a new movement of 6 if available Warehouse Movement Date Business Partner Date Promised O Orders with unconfirmed Shipments po Consolidate to one Document Document Action Page 72 of 83 6 8 Inventory Move ig Inventory Move SuperUser GardenWorld speed4localhost ad351p01 adempiere File Edit View Go Tools Window Help 9 OBS
20. Repair U U U U U Product Configure U U V2 U U e Vl Default e V2 Required for File View Tools Window Help Selection Product MFG Product P1 Quantity 10 Order 5oo0oQ 0 Invoice Project EF BOM amp Formula akey CFS MFG Product Pl amp Name CFS MFG Product P1 UU kew Test Product a amp Name Test Product a LION Each ud A4key Test Product b Same Test Product b JOM Each After hitting the OK Button the following warning is displayed The warning tells the user that there is no OrderLine right now and ask if to proceed ja yes German Windows Language or nein no We continue with JA LT xi Mo product instance found for the configuration chosen create one Without any further message the process ends We have to verify that the SO 50000 has now an Order Line added We will see that the quantity of 10 Products has been taken into account calculated correctly The Sum is added to this Order Line Page 30 of 83 4 Planning Management Before the manufacturing process will be started 1t is necessary to plan all activities which are required to deliver all required components and material in time Planning Management does answer the question What is the optimal input for manufacturing to fullfil sales orders in time and keep warehouse costs at a minimum Another subject to take into account are the production costs and the capacity of shipping good quality products Using Producti
21. Report Page 76 of 83 8 Standard Costing Management The Cost Management system is used to segregate the most important problems from those which are less important using the production cost criteria With Cost Management we know the actual cost of the cost elements grouped into cost types material labor burden overhead subcontracts and distribution for every product used in production Knowing costs and its variances current vs standard you will be able to take the correcting actions at the right time The Cost group allows you to define as many as you wish different costs for the same product at an organization For Instance you can set one or more Cost Groups to do an analysis of What if in case of possible cost changes because of the economic company environment On the other hand you need to define one Cost Group to be used in the accounting transactions With this module you mainly answer the question are every cost element used in the Manufacturing Orders inside the production plan 8 1 Create Doc Type to Manufacturing Menu Manufacturing Management lt Standard Costing Management lt Create Doc Type to Manufacturing i Create Doc Type to Manufacturing 2 x Let create the document type io manufacturing This process only need run one time by client 8 2 Create Element Menu Manufacturing Management Standard Costing Management Create Element E 10 x Let create every cost elements def
22. a variety of display formats for bill of material including single level bill of material indented bill of material modular planning costed bill of material etc May also be called formula recipe ingredients list in certain industries It answers the question what are the components of the product 3 3 1 Bill of Material amp Formula Setup Menu Manufacturing Management lt Engineering Mangement lt Bill of Material amp Formulas lt Bill of Material amp Formula Setup 3 superUser GardenwWorld speed localhost adempiere adempiere s on x File View Tools Window Help Performance H Workflow Activities 10 Workflow Unit of Measure Product T Bill of Materials E BOM amp Formula Formula Info Multi Level BOM amp Formula Detail EE Notice O i2 Request O 79 MB 79 Page 24 of 83 3 3 2 Bill of Materials amp Formula Menu Manufacturing Management lt Engineering Mangement lt Bill of Material amp Formulas lt Bill of Materials amp Formula In the Bills of Material Tab the following fields are required to identify in a specific way the bills of Material Client Organization Search Key and Name Additionally with the Engineering Change Document number you can track the modifications made to the BOM The sequence of the ECD is allocated by the system using the Sequence entered for this Document Type Initially create a BOM Product within Material M
23. create the data planning register for every product which fits the parameters Product Category Warehouse and Resource One must indicate the planning parameters defined in the last section for every Product Category Warehouse and Resource Set Every Product which does fit with these three parameters will hava a data planning record with the same data planning values you enter in this form You must indicate the planning parameters defined in the last section for every Product category Warehouse and Resource set Every product which fit these three parameters will have a data planning record with the same data planning values you enter in this form The meaning of the fields are explained in the previous section of this Chapter Page 36 of 83 14 Create Product Planning z on x This process will create the data plannig register for every product In order to facilitate to load the data planning of similar products you can run the process Create product Planning and this process will create the data plannig register for every product which fits the parameters Product category Warehouse and Resource You must indicate the planning parameters defined in the last section for every Product category Warehouse and Resource set Every product which fit these three parameters will have a data planning record with the same data planning values you enter in this form Product Category Standard Warehouse Fertlizer Resource Fertilizer
24. following fields are required e Client Organization and Name to identify in a unique way the bill of material and the Engineering Change Document Number used to track the modification e Product Fertilizer 70 which will set the Search Key too e UOM The manufacturing Unit of Measure is introduced and will be taken into account for the quantities entered for the components e BOM Type Set to Make to order e BOM Use Manufacturing Page 25 of 83 The Revision field shows the number of revision you have made for this BOM and the Valid from and Valid to indicates the valid period for this BOM In that period you can use de BOM in a manufacturing order The detailed information every required component are defined within the group Components of the BOM amp Formula All components must have been defined as products in Material Management The required information in the Bill of Materials 1s the Product child and the Attribute Set Instance The Valid From and Valid To dates indicate the valid time period to use the BOM ina Manufacturing Order The following picture will show the component Lawn Fertilizer as bill of material for product Fertilizer 70 adem
25. ls El El El KI DHODODOR EDO kl Navigate or Update record 1 2 Product Configuration The manufactured products and their required bill of materials have to be defined as products within Material Product and Manufacturing Management BOM gt Material Management rad Eee ths bla le EG Material Management Rules ES ae SCA Elf Engineering Management 6 Resource Manufacturing H E Manufacturing Workflow 5 2 Bill of Material amp Formulas m of Materials amp Formula i T Product Page 7 of 83 1 3 Product Sample For manufactured products to be sold the products have to be defined as products green in Material Management first In addition all products to be used as parts of the manufactured product have to be defined as products in Material Management too Product Fertilizer Lawn Fertilizer SuperUser GardenWorld speed localhost adempiere adempiere 008xB saco Me Fer vs FESS ANA Y Description Product Client Organization Bill of Materials Search Key Version No Name GardenwWorld Lawn Fertilizer e v P Gardenworld Fertilizer 50 Fertilizer 50 50 Bag of Lawn Fertilizer GardenwWorld ivi Fertilizer 70 Fertilizer 70 70 Bag of Lawn Fertilizer Related Gardeniworld vi PatioSet Patio Furniture Set 1 table 4 Chairs and 1 Sun Screen Replenish Gardenworld v PBackLeg Assembly Back Leg GardenWorld vi PChair Pati
26. of measure for this group of fields e g hours minutes etc Every time recorded in this work flow will be referenced at this Duration Unit Waiting Time Currently is a reference where you enter the accumulated Waiting time for this WF The Waiting Time is the time a job remains at a manufacturing resource until it is moved to the next operation or to the warehouse it the operation is the last one Moving Time Currently is a reference where you enter the accumulated Move time for this WF It is the estimated time to move the material thought the manufacturing resources Clicking on the button Validate Work verifies that the work flow does not have errors valldare raris After the process validation has finished it shows the message correct OK if the workflow is correct with a limited verification 3 2 2 2 Tab Activity Menu Manufacturing Management lt Engineering Management lt Manufacturing Workflows lt Activity In the Activity Node Tab the required activities are defined Required The field Name is used to identify the operations from the manufacturing routing Optional Use the Description for describing the operation Optional Use the Comment Help for further advice to help the user Active From the selection list Resource select the manufacturing resource previously defined where you want to execute the operation For the product costing the Resource rate is taken from the cost element introduced
27. one single movement you receive the finished product in the warehouse and automatically you issue the components required from the warehouse Backflush Group is used in order to group components that you want to issue together in a Backflush process Lead Time offset 1s the number of days after you start to produce the finished product when you need this component BOM amp Formula Info Menu Manufacturing Management lt Engineering Mangement lt Bill of Material amp Formulas lt BOM amp Formula Info The BOM amp Formula Review option menu shows in two different panels the parent component relationship for the product entered in the Product field You need to introduce the parent product you want to see its components then click the OK button next drag the left margin of the panel to the right and you will have the two panels When you need to consult an implosion click the implosion check box and enter the component you wish to consult and tick the Implosion check box The left panel shows the BOM hierarchies in a tree form The right panel shows the information connected with the BOM for every product in it To get more information around the meaning of the fields please refer to the upper section of this Chapter Page 27 of 83 Bom amp Formula Info SuperUser GardenWorld speed localhost adempiere adempiere J Z n x File view Tools Window Help Product Fertilizer 70_Fertilizer amp 7 n LJ Implosion
28. rate Method variance Is used to register cost variances because of substitution of routing operation or substitution of components in the BOM When the MO is closed any amount remaining in WIP will be taken to this variance To enter the cost elements for every set of Organization Accounting Schema Warehouse Resource Cost Group and product select the menu option Cost Management lt Cost Element The Product Tab shows the basic information about a product It is the same information that is registered in the Product Tab from the Product option menu The Product Cost Tab allows you to enter the cost in the field This Level amount for Cost Element CMPCS which is the cost product at the level of the product and this cost element is given for an Organization Accounting Schema Warehouse Resource and Cost Group In the same tab you can see the Lower Level Amounts for Cost Element CMPCS Here you can see the result of adding the cost element amounts for the given product in every BOM lower levels The file Cum Qty Cost Element CMPCS shows the addition of the product quantities that have been issued to Manufacturing Orders with the same conditions of the windows elements The field Cumulative Amount of Cost Element shows the addition of all the product cost amounts which has been issued to MO with the same conditions of the cost elements of the window To watch the cost elements for every set of Product Organization Accounting Schema War
29. reion 0 Workflows j Manufacturing Nde 0 0 EL eode d 9 Description O Active LI Std User Workflow Enty Tyee Pd Transition Entity Typ Data requeried 1 0 3 2 3 Workflow Editor This Menu item does provide an interface to search for specific workflow to be edited The required information to establish the sequence of nodes in the Tab Activity and in the field Start Node field introduced in the Workflow Tab To be able to define a Manufacturing Schedule both forward or backward the system uses the characteristics set in the Tab Activity and the sequence from the Sequence tab Page 23 of 83 By Work Flow Editor it is possible to visualize in graphic mode the operations of the production process and its execution sequence At the same time you can see the information registered in the fields Name Description and Help from the Work Flow window When you select the zoom icon you get the Workflow window 3 Manufacturing Workflow Editor SuperUser Garden E x File View Manufacturing Workflow Editor SuperUser Gardenvrorld spe Fertilzer Packing Process A H al ail Packing iii Fertilizer Packing Process Production Line to Packing the Fertilizer Baz 40 and 70 kg 3 3 Bill of Material amp Formulas It 1s a list of all the subassemblies intermediates parts and raw material that go into a parent assembly showing the quantity of each required to make an assembly There are
30. result can be seen in MRP Info as FCT Forecast hmi Forecast Forecast 1 SuperUser GardenWorld speed localhost ad351p10 adempiere File Edit View Go Tools Window Help O00O08 W 390005 BAe Fa 02 m ARDA O Period Jun 08 Warehouse Ho Distribution Date Promised 06 30 2008 Product MFG Product HL MFG Product HL Quart Callate Quantty A k I ct NU Record sawed 4 4 Material Resource Planning MRP MRP is a set of techniques which uses Bills of Material Inventory Data and Master Production Schedule MPS to calculate requirements for materials It does create planned manufacturing orders to balance demand and supply for products and it does issue recommendations to receipt material with the right quantities and just in time to satisfy the MPS in the most efficient way Page 38 of 83 4 4 1 Material Requirement Planning setup File View Tools Window Help Mena H Workflow Activites O 2 Calculate Low Level Notice Planned Order Approval Plt Notice O 5 Request 0 49 MB 90 Material Requirement Planning Setup 4 4 2 Calculate Low Level This process calculate and register the lowest level of a product inside any BOM It is used in the MRP calculations and should be executed when you enter a new BOM if Calculate Low Level 2 x This process calculate and register the lowest level of a product inside any BOM It is used in
31. scheduled supply order is due before it is needed and should be delayed or demand rescheduled to an earlier date MRP 040 Expedite Indicates that a scheduled supply order is due after is needed and should be rescheduled to an earlier date or demand rescheduled to a later date MRP 050 Cancel Indicate that a scheduled supply order is no longer needed and should be deleted MRP 060 Release Due For Indicate that a schedule order should be released MRP 070 Release Past Due For Indicate that a supply order was not released when it was due and should be either released or expedited now or the demand rescheduled for a later date Quantity Less than Minimum Indicates that a supply order was created for MRP 080 ne l a quantity less than the minimum quantity set in the product planning Quantity Less than Maximum Indicates that a supply order was created for a quantity MRP 090 l l for a quantity greater than than maximum quantity set in the product planning Past Due Time Fence Indicates that there is an unsatisfied material requirement inside MRP 100 the planning time fence for this item You should either manually schedule and expedite orders to fill this demand or delay fulfillment of the requirement that created the demand MRP 110 No exists Demand Warehouse indicates that the product planning is not set Demand MRP 120 No exist supply warehouse indicates that the product planning is not set supply Page 42 of 83 4
32. the MEP calculations and should he executed when you enter a new BOM This process calculate and register the lowest level of a product inside any BOM It is used in the MRP calculations and should be executed when you enter a new BOM Page 39 of 83 4 4 3 Create Record MRP This process recreate the demand approved and open orders for a product Zt Create Record MRP This process recreate the demand approved and open orders for a product This process recreate the demand approved and open orders for a product Generally this process only performed during the implementation of WEP 4 4 4 Calculate Material Plan Menu Manufacturing Management Planning Management MRP Click the option Calculate Material Plan to start the calculation A dialog box is displayed informing the process of data global load is going to start Zt Calculate Material Plan lo xl This process calcualie the demand approved and open orders for a product This process calcualte the demand approved and open orders for a product organizan QT Resource Ho Plant1 Warehouse O Required Calculate DRP When selecting the following window will appear Actually there is no plan 14 Calculate Material Plan o x This process calcualte the demand approved and open orders for a product This process calcualte the demand approved and open orders for a product ok finish MEP to Warehouse HO Warehouse finish MEP to
33. view Tools Window Help Product Fertilizer amp 70 Fertilizer 870 m C Implosion gt Fertilizer 70_Fertlizer 70 Ea Select Active Line No Vali Valid to Product E Fertilizer amp 70 Fertiizer 70 10 09 22 2007 Lawn Fertilizer E Fertilizer Lawn Fertilizer 10 09 22 2007 Phosphorus L Phosphorus mg 20 09 22 2007 Nitrogen 1 Nitrogen mg 30 09 22 2008 Potassium L Potassium mg 40 09 22 2007 whater 20 09 22 2007 Bag 70 Kg I k lt I k Ik D Whater L Bag70 Bag 70 kg Ea Page 8 of 83 1 4 Workflow In order to manufacture a product workflow resources and workflows are required The manufacturing workflow must have set Workflow Type Manufacturing A one step workflow process is defined for the sample igi Manufacturing Workflows 10000002 Fertilizer Packing Fertilizer Packing Process SuperUser GardenWorld speed locall 0 x File Edit View Go Tools Window Help 6 O008 xB Zaca Moa Fett FOSS ANA Q ipsi Client Gardenworld Organization px Manufacturing search Key Fertilizer Packing Workflows Translation Name Fertilizer Packing Process E Description Production Line to Packing the Fertilizer Bag 50 and 70 kg Product Comment Help Tools iv Active Default Transition Workflow Type Manufacturing Process Type Dedicate Repetititive Flow M Resource Packing
34. with the real products and quantities given to the shop floor The quantities to be issued are selected with the checkbox at the first column of the list of components If the actual quantity is different from the standard quantity showed in the column Qty to deliver you should edit this field to enter the right quantity to be issued Finally a message box asks if you want to close the OM document you should click the ok button if this MO will not have any more transactions and must be closed 5 1 6 Inventory in Process Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Inventory in Process Inventory in Process o x This report show the inventory in process This report show the inventory in process Date Promised Page 63 of 83 5 1 7 Order Transactions Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Order Transactions Order Transactions ep x Order Transactions With this report we can verify the detail of every Manufacturing Order transaction executed with a Manufacturing Order including information like document number quantities products and the date in which the transactions were made etc Sales Transaction With this report we can verify the detail of every Manufacturing Order transaction executed with a Manufacturing Order including information like document number quantities products and the date in which
35. 1s possible to define manufacturing sequences for critical processes like in the chemical industry a Manufacturing Workflows 10000002 10 Packing Process SuperUser GardenWorld speed localhost ademipa Al E File Edit Yiew Go Tools Window Help 6 00DE E 3900003 Ote Fe ERAS Aun O Manufacturing ipei Workflows Translation O Active Page 22 of 83 3 2 2 4 Tab Tools Menu Manufacturing Management lt Engineering Management lt Manufacturing Workflows lt Tools Only a screenshot which 1s not used in this configuration It just shows the parameters ig Manufacturing Workflows 10000002 10 Packing Process SuperUserimGardenWorld speed localhost ademp B n x File Edit View Go Tools Window Help OB B 30005 04 Feet FEES ANA O Manufacturing Workflows Manufacturing Workflows Translation Tools ee O Active Data requeried 3 2 2 5 Tab Transition Menu Manufacturing Management lt Engineering Management Manufacturing Workflows lt Transition Via Tab Transition the next workflow activity is defined if there are more than one ig Manufacturing Workflows 10000002 10 Packing Process SuperUser GardenWorld speed localhost ademp Pa joj xj File Edit view Go Tools Window Help Manufacturing Workflows 10000002 10 Packing Process SuperUser GardenWorld sp O0OAsxB SQtct Oe Fe VZ ERAS A USB O Manufacturing i izati O
36. 2 Manuraeturime WOrkill OW Sisx citi seicascs on heredi citt dd e 19 Dl Ze VAD ACUM A clle usados E 21 2 212 9 o O ps Bi Alo MEO RETO TD TM 23 30272 O oet Deis rai Mti Tes bua beo dud Pais Mac sui Yes nna bts do a Masuda ead 23 2 2 9 WOEKTIOW Edi 23 3 3 Bill ot Material amp Formulas cinco iii ini qaa ao itv aa ti ra reete epii eaoaai tre 24 3 5 TL Butt Matettal a Bormulad 56 Dose tU ERE is 24 3 3 2 BW of Materials 6c Formula iiec o coa bs 25 Sue BOM amp Formula T O vr rH A a E 2 2354 Multi Levels OM Ge Pormula Detail oot oot Con o alpes Cutie ctus 28 3 929 Multiple Components Dane Ri 29 3 546 Producer Conticuration BOM alain 29 7 Plinins Min iaa 31 4 Plantas Management e a Roos 31 AL O c 31 2 2 Product A o eio cesses Ada una ta cumin dedo mE Aer Ea 32 AZ LI Tab Product deci one rated adore raa ade ato donata d rase dedi 32 4 2 4 2 Tab Data Plame aoa e Me n Mte t 33 T2 19 MAD REI ii 35 Page 3 of 83 O O DI E mee nee A E E ee Dade oRd 36 2 22 Create Product O ii 36 4 2 Forecast Manae ere Hb ooo ncs obs ded Na ga ntu arp ire 38 4 4 Material Resource Planning MRP cccsseeeeeeeeceeeeeeeesaceeeesnsssseeesceeseuseeesseneeeeeaeees 38 4 4 1 Material Requirement Planning Setup ooooooonnncncncnccnnnnnnnnnnnnnonononononnnnnnnnnnnnnnnnnnnonanonnos 39 AS Dl el A IE E E datei Deed crai 39 2 4 3 Create IRE CON MR Pasa o e AS 40 44A Calculate Material Plan tic Sasi ce estan tenonnet an aera 40
37. ADempiere User Manual Part C Manufacturing Page 1 of 83 Copyright This document is Copyright 2008 by its contributors as listed in the section titled Authors You can distribute it and or modify it under the terms of either the GNU General Public License version 2 or later http www gnu org licenses gpl html or the Creative Commons Attribution License version 3 0 http creativecommons org licenses by 3 0 or later All trademarks within this guide belong to their legitimate owners Authors Heinz Gunter Siebert Oscar e evolution Miguel Jimenez http www adempiere com wiki index php Libero_Manual other contributors will be added Feedback Maintainer of this document Heinz Gunter Siebert Please direct any comments or suggestions about this document to adempiere siebert edv beratung de Publication date and software version Published 4 June 2008 Based on Adempiere Version 3 5 1a Revision 5331 Doc Version 0 1 Update 8 June 2008 Chapter Organisation added Chapter renumbering Doc Version 0 2 Update 10 June 2008 Some Enhancements Doc Version 0 3 Update 15 June 2008 Some Enhancements Revision 5427 Doc Version 0 6 Update 29 June 2008 Chapter 4 9 updated Revision 5509 Doc Version 0 7 Update 28 July 2008 General update Doc Version 0 8 Update 31 December 2008 Version 3 5 3a Revision 7967 Doc Version 0 9 Page 2 of 83 Table of Content
38. E Is Critical Component Key Product OM Attribute Set Instance QtyRequiered Delivered Quantity Qty to deliver QtyScrap On Hand Quantity R statusLine The window shows at the upper side static information around the product and the manufacturing resource where it has to be made it also shows a summary of the quantities to be controlled in the MO such as the Original and delivered quantities and the Quantity to deliver for the MO up to date If the production process requires production in batch then the Qty Batchs shows the Number of batches the shop floor needs to do and the Qty Batch Size contains the size of every batch to be produced Page 62 of 83 If you want to issue the MO components before you receive the finished product you should tick the checkbox Is Delivery this case is recommended when you have a long to medium lead time and you want to have the inventory quantities as reliable as possible at every moment If you have small lead time and you wish to save clerk time then you must tick Is Backflush checkbox and you will receive the finished product at the same time you issue automatically the components The Backflush Group field is used when you want to issue just components belonging to this group This characteristic could not be included in the current version At the lower part of the window you can find the list of every MO component this can be modified according
39. LI a 63 A RA ct merase ists a4 wading tunes tiles So tate ite 64 3 1 0 Management Maita 64 5 2 DMO Ploor A dea acetal a 65 32 DACUVID COM TOREO arar ona 65 5 2 2 Shop Floor Transaction Detalla awd aie eaves 66 6 Distribution Manaccment ia 67 6 1 Distribution Management Setup ccccccssscecccccceceeeeeeeeeeeeaseeessseeeeeeeceeeeeeeeeeeeaaeesesegenseeeeas 67 6 2 Distributtont Ne is M a E 68 CSFSR C dIC COT uad desse o a cto eM outer a tente ino 69 A Om eo en ee E 69 OS DISTIN Oil oda 70 Page 4 of 83 6 6 Generate Movement Manuall ccccccccecceccccesceccececceccecceccsecescescecescescesssceseeeececeeeusueuces 71 6 T Generale Movement POS 12 5 5 Erventory MOVO siae Secale ases EE A dur ub temat s Tes eae augu urb tu nette Eu TR eas Gas tee 73 EE VES MITES A E 75 T Window Quality SpectHeatloblsasss ee Don qu ED MEM ULM M NM PME 75 TE T PAD QUAY Spe CCA ONS rr Dine EE E AOTEA 75 TL Tab ia ys PEC CAOS abit 75 12 Bi OD Matertalsas Formuli ooo desee ota e dd ld 76 7 9 BET TEST RESU eu ect a a A 76 S standard Cosine Mana oementa aid TI Sl Create Doc Type to Wi amutac nit 1G cos ioo eE EA TAT eee ad Scale DIEM ea 71 o a 5 O 79 G4 Copy Price To Standard C Osdia de uou 79 Sor WOK HOW GOST RO DD soit Eo ERE URS PPS IAN EMI MM EN I E MM MEA 80 8 0 Cost Workflow amp Process Da i ls da a b eb ua Na aa ce da 80 8 7 Bill of Material amp Formula Cost Roll Up cooooooonnncnnnnnnnnnnnononnccnnnnnnnonoc
40. LON ag eA nee Ren cee ad as 6 KIA HECO AlN AOU ocean at fs daa fos awe tad a aes eee ee utero 6 12 Product CON UTA ad daa 7 a AAA tain to tede fes tet oauacabaas Gta taion kde teas tat o cinco sees 8 PS Tm 9 1 5 Manufacturing Configuration OVeCrvieW ccccccccccccccccceeeeceaeeessessesseeeeeeeeeeeeeseeeeesssaeeeeeaeneseeeas 9 6 Manutacturino Management Proces Sereia thoes diia 10 161 B bmeerine Mana OA genu V puto en OHNE HM M E ME 10 1 6 2 Plannimo Mana cenit ptis tp ded ed piedad 10 16 5 Production Manase me ls ode oet ubt tete es tuba toten Deanne eee 10 1 64 Distribution Nada Midi 10 FOS Qualy AA aa ote estet aie eae ng yee acy ee es 10 1 6 6 Costing Manta did 10 PA CO hanp e NOCE dalla lla 11 ZA Man Be Notarias 11 Zal 1 Lab Change Noceda diia 11 2 Il 2 TIab Change Request 12 Za Requests GOUT GE sess itedteten ARES 12 2 1 4 Tab BPixed Change Requests iuit os nett ete di orae te oe ace qu neo Rei ente ve Man e Ua eia 13 22 BOM Change Tono ai E 13 3 Pneimeering M dde UM Ua 14 2 1 Resource MANACOR is 14 PLR SOUS e T Ne rca 14 3 L 2 Man faetutino ROSOUFCE daspseterdn andes uet enema teo upset uua qes espe dinseuteb iaa a EPI P RUM 14 3 1 3 Overview of the Manufacturing ReSOUICES cccccccccccccceeeeeeeeaeeeceeeeeeeceesseseeeeaeeees 17 2 2 Manutacturmie WOLKTIOW Saee lo icaoads 18 3 2 L Manuracturinge Work low Setup esce etx A ah aa Metin ada UA Rasa dae 18 3 2 2 Window Manutacturino WOPETOWS pice ose a 19 3 2
41. Quality Management lt Quality Specifications ig Quality Specifications UseFactor SuperUser GardenwWorld speed4localhost ad351po3 adempiere File Edit View Go Tool Window Help 6 008E 590505 S T2 FESS ABE O on Sequence Specifications o w Quality Attribute Use Factor ly Specifications Line Anco Record saved Igi Page 75 of 83 7 2 Bill of Materials amp Formula Menu Manufacturing Management lt Quality Management lt Bill of Materials amp Formula im Bill of Materials amp Formula 1000001 Producti SuperUser GardenWorld speed localhost ad351p03 adempiere File Edit View Go Tools Window Help ema Faca Ma Fe FESS ASE O sale cient GardenWworld Organization Product search Key Product1 Name p1 Description Comment Help Active Change Notice o o E vadio product Atte Set rstarce UOM Each BOM Type Product Configure x oe E Components of the BOM amp Formula 008xB cick Fetes mao Active Change Notice valid from fe 20P1b_P1ib Component 06 15 2008 10P1a_Pla Component 06 15 2008 30Pic_Pic Option Each 06 15 2008 Navigate or Update record 7 3 Print Test Results Menu Manufacturing Management Quality Management Print Test Results Print Test Results Process allow print the result of Quality Order i Print Test Results Process allow print the result of Quality Order
42. Warehouse HO Distribution It 1s displayed a form which ask you to enter the Organization for which you wish to make a material plan and the version of this plan You can have several versions in such a way you can decide the most convenient version you want to use Page 40 of 83 4 4 5 MRP Info Menu Manufacturing Management lt Planning Management lt MRP lt MRP Info Q MRP Info SuperUser GardenWorld speed localhost ad351p10 adempiere maxi Ele view Tools Window Help i Product MFG Product HL MFG Product HL a UOM Each EN Order Policy Attribute Set Instance ao On Hand Quantity Order Period 0 Planner x Safety Stock Qty Minimum Order Qty 1 000000000000 Warehouse v Reserved Quantity Order Max 0 Resource e Available Order Pack Qty 0 Due Date amp Ordered Quantity Order Oty 10 0000000000C To e Time Fence 0 Promised Delivery Time 4 00000000000C Yield O pe Name Resource Warehouse Date Promised Gross Regs schedule Reciept Plan Orders Proj QOHDetails ITypeMRP Document No Document Status i MFG Product HL MFG Product HL HQ Distribution 06 30 2008 10 00 10 00D Re IP E gt Bl Lg ia jie P 3E statusLine PatioSet has TypeMRP FCT Forecast On Lookup Record the result is seen in chapter 4 2 4 In the heading you enter the Product Plant Warehouse and the period of time when you want to inquiry the demands an
43. acturing Orders Review Copiar registro 4082309 amp Copy Page 41 4 of 7 1 7 1000000 1 Each 1 PDermpiere Manufacturing Orders Review Copiar registro 4082309 amp Copy Page 5 1 5 of 7 1 7 1000000 0 100 0 Drafted RDermpiere Manufacturing Orders Review Copiar registro 4082309 ZCopy Page 6 1 6 of 7 1 7 1000000 heyy t x x x x ADernpiere Manufacturing Orders Review Copiar registro 4082309 amp Copy Page 7 1 7 of 7 1 7 1000000 x D 5 1 3 Component Check Menu Manufacturing Management lt Production Management Discrete Manufacturing lt Component Check Before you complete a MO it 1s necessary to validate the components are available in the warehouse in order to track the components availability you get a report which shows among Page 59 of 83 other data the Required Quantity for the MO the Reserved Quantity the On Hand Quantity and the Available Quantity 1 Component Check joj xj Show if components are available in the warehouse to Manufacturing Order Before you complete a WIO it is necessary to validate the components are available in the warehouse in order to track the components availability you get a report which shows among other data the Required Quantity for the MO the Reserved Quantity the On Hand Quantity and the Available Quantity PP Order ID toooo00 Ho Planti Click OK Start will create the following report B Report Component Check Copy Record 21715028 SuperUser Ga
44. ailable time Through the knowledge of the required and available capacities it 1s possible to adjust the Master Production Schedule MPS until we arrive at a realistic one CRP answers the question Is the available capacity sufficient to satisfy the required time demand at each manufacturing resource 4 5 1 Capacity Requirement Planning Setup Menu Manufacturing Management lt Planning Management lt CRP lt Capacity Requirement Planning Setup i superUser GardenwWorld speed localhost a n x File View Tools Window Help x Workflow l4 Performance fS Menu A Workflow Activities O 43 Material Requirement Planning Setup Page 45 of 83 4 5 2 Calculate Capacity Plan Menu Manufacturing Management lt Planning Management lt CRP lt Calculate Capacity Plan The process of Capacity Plan Calculation allows us to know the available time in each manufacturing resource as well as the required time to satisfy the Master Production Schedule Calculate Capacity Plan 5 x Calculate Capacity Plan The process of Capacity Plan Calculation allows us to know the available time in each manufacturing resource as well as the required time to satisfy the Master Production Schedule Resource Ho Plant1 Schedule Type Emm Wt Calculate Capacity Plan 5 x Calculate Capacity Plan The process of Capacity Plan Calculation allows us to know the available time in each manufacturing reso
45. an be done by each batch If we are going to produce more than 1 batch the system will schedule several batches in the manufacturing resource production line the quantity of each one will be taken from the pack size quantity to get the MO quantity required Priority indicates how important is this entity the valid entries are Hight Medium or Low In the field Valid From To is registered the time period during the workflow is valid The Document No is allocated by the system and it comes from the sequence defined in the Document Sequence menu option Author 1s the person that created the record The Start Node Packing Process shows the first activity node of the work flow Page 20 of 83 Cost is not used Queueing Time Currently is a reference where you enter the accumulated queue time for this WF The Queue time is the time usually taken since the previous operation is finished or the components were issued from the warehouse until the current operation in a manufacturing order starts its process The Setup Time Currently is a reference where you enter the accumulated Setup time for this WF The Setup time is the time required to execute the necessary activities in a manufacturing resource to be able to start the manufacturing process Duration Currently it is a reference where you enter the accumulated Duration for this WF The Duration WF is the normal duration of a job in duration units Duration Unit The time unit
46. anagement lt Material Management Rules lt Product This is achieved selecting the BOM checkbox This Product definition is required like the example of Fertilizer 70 Don t forget to run BOM Verify after all data in the required tabs within Window Product have been entered This process will set the checkbox verified The following example of Fertilizer 70 is used to explain the dependancies imi Bill of Materials amp Formula 50004 Fertilizer 70 SuperUser GardenWorld speed4localhost adempiere aden piere o x File Edit View Go Tools Window Help A To f 3 c m a m m E 7 5 008xB Faca Ma T FESS ANB O M Parent TuS E Client lsarderWorld Organization Product Fertlizer 70_Fertiizer 70 a Attribute Set Instance 2 Search Key Fertilizer 70 UOM Each e Name Fertilizer 70 Description 70 Bag of Lawn Fertilizer Comment Help iv Active Change Notice E Document No 50004 Revision Valid from 09 22 2007 amp Valid to e BOM Type Current Active BOM Use Manufacturing e E Components of the BOM amp Formula 00AxB 2900 Fett PRO Line NoProduct Component Type UOM Attribute Set Instance Description Comment Help Active Change Fertilizer_Lawn Fertilizer 20Bag70 Bag 70 Kg Packing Each Navigate or Update record In Tab Parent Product Bill of Material the
47. and have been posted to the GL for the cost elements e Cum Amt Cost Element This field shows the sum of the amounts of the product that have had movements e Cum Amt Cost Element Post This field shows the sum of the amounts of the product that have had movements and have been posted to the GL Page 58 of 83 5 1 2 Manufacturing Orders Review Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Orders Review It is a report of every Manufacturing Orders filtering according with the characteristics the user is interested to select It is a report of every Manufacturing Orders filtering according with the characteristics the user is interested to select i Manufacturing Orders Review It is a report of every Manufacturing Orders filtering according with the characteristics the user is interested to select Date Promised E Document Status Fi i Xi ADernpiere Manufacturing Orders Review Copiar registro 4082309 amp Copy Page 1 1 1 of 7 1 7 1000000 O Manufacturing Order TestProduct TestProduct HG Plantl HaG vvF ADernpiere Manufacturing Orders Review Copiar registro 4082309 amp Copy Page 2 1 2 of 7 1 7 1000000 Ha Warehouse PP HL PP HL 1000001 Medium Jun 25 2008 12 00 00 AM CEST ADernpiere Manufacturing Orders Review Copiar registro 4082309 amp Copy Page 3 1 3 of 7 1 7 1000000 Jun 25 2008 6 31 00 AM CEST Jun 25 2008 12 00 00 4M CEST RDermpiere Manuf
48. ault Workflow to produce the product in this Organization Plant Warehouse o Ifyou do not fill this field the defaul t Workflow for the entity will be the Workflow with the same name as the product e Js MPS You indicate the product in this Organization Plant Warehouse can satisfy a demand from the Master Production Schedule e ls Create Plan indicates MRP must create planned orders for this Product organization warehouse HQ Warehouse 1 Need to use the Tab Replenishment and control the inventory level using the Replenish Page 33 of 83 Report Required Calculate MRP Indicates a change in some element which affect the MRP Calculation for this product 1 e BOM Orders Inventory PMP etc and therefore you need to recalculate the MRP to adjust the Planned Orders to the new conditions and to get the updated action messages 1 No recalculation done The Time Fence is the number of days since you execute the MRP process inside of which the system must not change the planned orders The system will generate action messages warning if some order needs to be modified or created into the time fence In the Promised Delivery Time field you must enter the average number of days to receive the product in the warehouse since you approve the requisition or manufacturing order until you receive the material in the warehouse If the product 1s bought you must register the calendar days required since you make the PO until you receive the
49. cast line AS code indicates the order generates a supply the product is a finished product of a MO a product included in a PO line or a requisition e The Type column indicates the type of demand or supply the valid types are o SOO Sales Order Open o POO Purchase Order Open o POR Purchase Requisition o MOP Manufacturing Order Planned Page 41 of 83 e The Order Column shows us the Order Document Number e The possible States of the Order are DR Draft NA Not Approved IP In Process Firm Planned CO Complete e Manufacturing Resource Type MANUFACTURINGRESOURCETYPE AD Reference ID 50006 MANUFACTURINGRESOURCETYPE ProductionLine PL MANUFACTURINGRESOURCETYPE Plant PT MANUFACTURINGRESOURCETYPE WorkCenter WC MANUFACTURINGRESOURCETYPE WorkStation WS O O VO O O OOO 4 4 6 Action Messages It is a group of messages generated for the MRP process It indicates to the scheduler the actions he needs to do to reach the Master Production Schedule The action messages are set as notices for the planner when he sign up the Compiere session The possible action messages are MRP Code Action Message MRP 001 Beginning Quantity Less Than Zero Create A Supply Order should be created to satisfy a negative projected on hand balance MRP 020 i This message is only generate if Create Plan is No or if a new requirement appears the time fence MRP 030 De Expedite Indicates that a
50. ct MRP look for the components and continue the process O If amount is registered in Order Qty is indicated that this is the economic batch size Page 34 of 83 e When you enter a quantity in the Order Pack Qty field the Planned orders should be created in multiples of this quantity this is useful when the vendor only sells fixed quantities of products or when by effects of the MRP calculation you get fraction of products which must be gotten in integer quantities e Minimum Order Quantity is used when the orders should be done at least for this quantity because of vendor policies or fabrication limitations The MRP process will use this quantity when the calculated planned order is for a smaller quantity than the Minimum Order Quantity then MRP creates the planned order for the Minimum Order Quantity The system generates a message warning this quantity change e Order max is the maximum order quantity and it is used when the orders should be done at the maximum for this quantity because of vendor policies or warehouse limitations The MRP process will use the quantity calculated to create the planned order but generates a message warning the quantity is greater than the maximum quantity e Inthe field Working Time you enter the accumulated time using the Promising Delivery Time in the critical path of the BOM for this product It 1s the required time to produce the product as 1f you would not have any component on hand e Inthe Yie
51. d supplies As usually if you left blank a parameter all the possibilities will be considered Then you press the refresh button and two sets of data are displayed In the upper panel the product planning data and the product on hand are displayed In the lower one are shown the information around the Manufacturing Resource where the product will be made the demand and supply Warehouse and the information for both documents of demand and supply The fields shown are e The Gross Requirements are the Demand quantity The demand source can be an Independent demand Sales Order Forecast or the components required for a manufacturing order dependent demand e Date Promised is the due date for the demand or supply e Scheduled Receipts shows the supply orders quantities which will be receipted with its due date The source of the scheduled receipts can be an open purchase order a requisition an open manufacturing order or any planned order e The Projected Quantity On Hand is calculated from the starting on hand showed in the heading adding the supplies and subtraction the Gross Requirements Negative quantity on hand indicates is necessary to generate a planned order to satisfy the demand in such a way at the end of the MPS the projected quantity on hand must be at least zero e The Details column has two possible entries D and S D indicates the order generates a demand the product is a component of a MO a product of a SO line or a fore
52. e definition of manufacturing hours during a day The activation of cehckbox Day Slot activates the definition of manufacturing days The available daily time will be calculated for every weekly working day selected when you tick the Day Slot The calculation to get the available time for a day substracts the time when the slot starts from the time when the slot ends The current supported unit of measurement for capacity is Hour 3 1 2 Manufacturing Resource Menu Manufacturing Management lt Engineering Management lt Resource Manufacturing lt Manufacturing Resource Page 14 of 83 The following fields are displayed to be set Manufacturing Resource Type Planning Horizon Queuing Time and Waiting Time ig Manufacturing Resource Fertilizer Plant Fertilizer Plant SuperUser GardenWorld speed localhost adempiere adempiere n x File Edit View Go Tools Window Help Q a F B h 5 00O8xB S9000 Moe Fete maa ARa O Sy Manufacturing i ae Organization px nape Client Gardenvorld g search Key Fertilzer Plant Name Fertilizer Plant Description v Active Resource Type Plants 3 Warehouse FFertilizer User Contact Y v Available v Manufacturing Resource Manufacturing Resource Type Plant Planning Horizon 120 O Queuing Time o Waiting Time ou Navigate or Update record
53. ehouse Resource and Cost Group select the menu option Cost Management lt Product Cost Report The next form will be displayed Click the OK button and you will get a report showing for the products filtered the Cost Element Cost Group Cost Amounts at this and lower levels and Product Category Page 78 of 83 8 3 Product Costing Menu Manufacturing Management lt Standard Costing Management lt Product Costing Product Costing 10 x To watch the cost elements for every set of Product Organization Accounting Schema Warehouse Resource and Cost Type To watch the cost elements for every set of Product Organization Accounting Schema Warehouse Resource and Cost Type Product Category chemicas O O O O Product Me 8 4 Copy Price to Standard Cost Menu Manufacturing Management lt Standard Costing Management lt Copy Price to Standard Cost 14 Copy Price to Standard Cost 10 x This process allow copy a Price from Price list Version to Element Cost This process allow copy a Price from Price list Version to Element Cost Cost Type Organization Accounting Schema Gardenworld US A US Dollar Cost Element Price List version NI Y Po Page 79 of 83 8 5 Workflow Cost Roll Up Menu Manufacturing Management lt Standard Costing Management lt Workflow Cost Roll Up 14 Workflow Cost Roll Up l z on x This Process allow integrate Labor and Overhead Cost to a Manufacturing Wor
54. er P gt Manufacturing alo Moitos ome peer args 0 AE Description Production Line to Packing the Fertilizer Bag 50 and 70 kg mper Comment Help Bn Tools Active Default Workflow Type Process Type Dedicate Repetititive Flow Transition Resource Packing Production Line M Qty Batch Size 200 8 Priority o Valid from Valid to Publication Status Released v Author E General start Node packing Process Simulation Duration Limit Document No 10000002 version oel Cost Working Time Queuing Time Setup Time Duration Duration Unit L o vato me vonom Validate Workflow Navigate or Update record Page 19 of 83 You must use the Tab Manufacturing Workflows to enter the general information Type the Name to identify this specific workflow If the workflow name is the same as the product name this WF will be the default WF for the product Enter a Description if you wish The Workflow Type has to be set to Manufacturing The Process Type is selected among several options depending on the characteristics of the process you want to manage The Process Type is only a reference and has the next valid options according with the APICS classification o Continuous Flow Continuous flow usually refers to the production or processing of fluids wastes powders basic metals and other bulk items A
55. es several variables the on hand inventory at the end of a period the backordered demand at the end of a period the required quantity of product needed at the beginning of a period the constrained quantity of product available at the beginning of a period the recommended order quantity at the beginning of a period DRE needs the following information the demand in a future period the scheduled receipts at the beginning of a period the safety stock requirement for a period the on hand inventory at the beginning of a period organo AQ Warehouse Maa And as a result 14 Calculate Distribution Plan n x Distribution Resource Planning DEP is a method used in business administration for planning orders within a supply chain Distribution Resource Planning DRP is a method used in business administration for planning orders within a supply chain DRE enables the user to set certain inventory control parameters like a safety stock and calculate the time phased inventory requirements DRP uses several variables the on hand inventory at the end of a period the backordered demand at the end of a period the required quantity of product needed at the beginning of a period the constrained quantity of product available at the beginning of a period the recommended order quantity at the beginning of a period DEP needs the following information the demand ina future period the scheduled receipts at the beginning ofa period the safe
56. gineering Management This is just copied in There are no updatable fields So refer to the previous chapter workflow ig Manufacturing Order 1000000 Test MFG WF 01 Test MFG WF 01 SuperUser GardenWorld Speed localiosta el E File Edit View Go Tools Window Help Manufacturing Order 1000000 Test MFG WF 01 Test MFE oHm NH 93003 00 Fa FEBS ARUBA O Manufacturing Order Order Parent Product Components of the Manufacturing Order Workflow search Kev Test MFG WF 01 Name Test MFG WF O1 Navigate or LIpdate record FP Order ID 1000000 HO Planti Workflow Test MFG WF 01 FP Order Mode ID Finish E Client Gardenwworld Organization rim rmienrrmlm Ej Page 55 of 83 To get information about the Workflow heading which will be used in the Manufacturing Order you must select the Workflow tab Data contained in this tab are explained in the Manufacturing Workflow Routes and Processes section in this Manual 5 1 1 5 Tab Operation Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Operation The relative information to each node Or operations will be used in the production of a product and will be taken from the nodes registered in the Manufacturing Workflow Windows in the Nodes tab This data can be modified and also the data from the transition tab To get detailed information around the fields please see the sec
57. i 2ZQa2d00R DAs Fe t E FEAS A Aa QO More Move Line organizan QS Movement Date 06 04 2008 amp El Delivery penty S e E Reference E Status L Approved H Create lines from O In Transit Document Status Document Type Material Movement Partner Location sacot OOOO OOOO O Complete Navigate or Update record Page 73 of 83 ig Inventory Move SuperUser GardenWorld speed localhost ad351p01 adempiere File Edit View Go Tools Window Help OE B cities 004 Fete ERAS ALBA O O Active A o T Attribute Set Instance To Movement Quanity Target quentty y Navigate or Update record _ 1 0 Page 74 of 83 7 Quality Management 7 1 Window Quality Specifications Menu Manufacturing Management lt Quality Management lt Quality Specifications 7 1 1 Tab Quality Specifications Menu Manufacturing Management lt Quality Management lt Quality Specifications imi Quality Specifications 1000000 SuperUser GardenWorld speed localhost ad351p03 adempiere 008xB 290003 Moe Fett HESS ANNA OC Quality Specifications Client Gardenvorld Organization HQ Quality search Key 1000000 Specifications Line Name Active Bells BOM amp Formula Worktow Attribute Set Valid from Valid to Record saved 7 1 2 Tab Quality Specifications Line Menu Manufacturing Management lt
58. in a tree form The right panel shows the information connected with the BOM for every product in it Product Fertilizer 70 EY L Implosion The levels displayed in the first row of this process is the result of running process Calculate Low Level as part of the Material Requirement Planning MRP The levels will be set in the product table of Material Management B Report Multi Level BOM amp Formula Detail amp Copy Record 1746519845 SuperUserimgGardenmW orld E 2 n x Ele View Go Tools Window Help Report Multi Level BOM amp Formula Detail amp Copy Record 1746519845 Supe sj Vj Muti Leve BoM amp Formula Detal SCopy Record 1746519845 C summary g A S TABA Q E ADempiere Multi Level BOM amp Formula Detail amp Copy Record 1746519545 Page 1 of 1 Parameter Product Fertilize r 70 implosion No AD Pinstance_ iD 1000002 Fertilizer 70 Lawn Fertilizer BackFlush kilogram BackFluzh kilogram BackFluzh kilogram BackFluzh kilogrami BackFlush litre BackFlush Each Phosphorus Nitrogen Potassium whater Bag 70 K X 4 4 4 4 na letter 8 5x11 0 0 5 0 5 7 5 10 0 Landscape Data Columns 1 Data Rows 7 Page Weir d Page 28 of 83 3 3 5 Multiple Components Change Menu Manufacturing Management lt Engineering Mangement lt Bill of Material amp Formulas lt Multiple Components Change This process is used for changes to BOM structures Just the Window is shown
59. in the window Product Costing IsMilestone not used IsSubcontracting if the check box Is Subcontract is selected it indicates that this operation will be executed by an external Resource The following fields are described and used as in the standard workflows o Valid from Valid to Priority Join Element Split Element Working Time Page 21 of 83 imi Manufacturing Workflows 10000002 10 Packing Process SuperUser GardenWorld speed localhost adempiere adempiere gt exu S200R 00 Fete FESS ABE O Manufacturing cient Sade work Organization pe Workflows Manufacturing Workflow Fertilizer Packing Process Workflows Translation Search Key 10 Activi ty Name Packing Process Description Filing and Sealing bag Comment Help Tools Transition Active Resource Packing Production Line L Is Milestone Ll Is Subcontracting prety Join Element xon O Y setEementxoR ssid working Time E Simulation Cost Units Cycles zoo m Overlap Units o Queung Time ede Wc wating Time Moving Time Data requeried e The following fields are described in the previous chapter o Working Time Cost Queuing Time Setup Time Duration Duration Limit Waiting Time Moving time e Units Cycles define 3 2 2 3 Tab Product Menu Manufacturing Management Engineering Management Manufacturing Workflows Product Within the Tab Product it
60. ined for a Organization Accounting Schema Warehouse Resource Cost Type and Product Zt Create Element With this process is possible to create every cost elements defined for a Organization Accounting schema Warehouse Resource Cost Type and Product Organization Ho Accounting Schema Sardenvorld USA US Dollar Warehouse Ho Warehouse Resource Ho Plantl Cost Type Product Page 77 of 83 A Cost Element is a cost component that can be controlled in a separate way and it is part of the groups defined as Cost Type The Cost Type can be Material Labor Overhead Burden Distribution and Subcontract For instance the Cost type Material can be segregated in one Cost Element named Freight and another Cost Element named material The Cost Element can be controlled in different accounting elements in the Tab Account Cost Elements CMPCS You must enter the next Accounts COGS CMPCS The account to register the costs associated with producing a product This cost account is used when you make a customer shipment Absorption Cost CMPCS The account to register the cost proportion of the productive cost it 1s refereed to labor and burden cost Use variance Is used to register the cost variance due to a difference between the real quantity used in the transaction and the standard quantity Rate variance Is used to register the cost variance due to a difference between the real rate used in the transaction and the standard
61. kflow This Process allow integrate Labor and Overhead Cost to a Manufacturing Workflow Labor Cost Operation Oty Batch size Setup Time Duration Labor Rate to this Resource Overhead Cost Operation Oty Batch size Setup Time Duration Overhead Rate to this Resource Labor Cost Workflow sum of every the Labor Cost Operation Overhead Cost Workflow Sum of every the Overhead Cost Operation Cost Workflow Labor Cost Workflow Overhead Cost Workflow PIE Arco doses E O O p Product Category Standard i y r 8 6 Cost Workflow amp Process Details Menu Manufacturing Management lt Standard Costing Management lt Cost Workflow amp Process Details 14 Cost Workflow amp Process Details l o x This report show every cost element to a BOM or Formula This report show every cost element to a BOM or Formula 8 7 Bill of Material amp Formula Cost Roll Up Menu Manufacturing Management Standard Costing Management Bill of Material amp Formula Cost Roll Up Page 80 of 83 Bill of Material amp Formula Cost Roll UP This Process allow integrate Bill of Material amp Formula Cost This Process allow integrate Bill of Material amp Formula Cost Element Cost Element Cost this level Element Cost this low level Total BOM Cost sum every Element Cost Organization Accounting Schema Gardenworld US A US Dollar Cost Type Product Product Category Standard LS sf sur 8 8 Cos
62. ld field enter the percentage of the product you expect will satisfy the QA specifications vs the total quantity to be produced e The remaining tabs are part of the ADempiere Product window please refer to the Reference Manual 4 2 1 3 Tab Replenish Depends on 7ab Data Planning Is create Plan TBD fg Product Planning Fertilizer 70 Fertilizer 70 SuperUseri Gardenworld speed localhost adempiere ad Z n x File Edit View Go Tool Window Help Product Planning Fertilizer 4470 Fertilizer 70 Superser Gardenvorld st mm ih pe we m oA JH UL FJ AM NM E Ea eng E Sacre S es Fett m Bsu upa Oo Replenish Navigate or Update record 1 0 E _ Page 35 of 83 4 2 1 4 Tab Transaction TBD fg Product Planning Fertilizer 70 Fertilizer 70 SuperUser GardenWorld speed4localhost adempie re aden n x File Edit View Go Tools WinProduct Planning Fertlizer 70 Fertilizer 70 SuperUser GardenWorld speed localhost adempiere 6 OBB lt W 20003 06 Fete FESS ALBA O Product Po Attribute Set Instance Planning O Active Movement Type EE Shipment Receipt Line Phys Inventory Line A Production Line Po Manufacturing Order Po Project Issue OOOO E Manufacturing Order BOM Line Po E CEA E Mavigate or Update record 4 2 2 Create Product Planning In order to facilitate to load planning data of similiar products one can run teh process Create Product Planning and this process will
63. loor Delivered Date Is the Date on which the finished material of this order was received by the warehouse Start Date Scheduled Is the date scheduled by MRP when the MO should be released to the shop floor Finish Date Scheduled Is the date scheduled by MRP when the MO should be received by the warehouse Page 52 of 83 Start Date It 1s the date when the first manufacturing order movement is reported this movement can be an inventory or labor movement Finish Date It 1s the date when the last manufacturing order movement 1s reported It is the closing order date Before Float It will be used in future releases in order to balance the resource loading After Float It will be used in future releases in order to balance the resource loading In the Quantities group of fields you can see the next fields o The product Quantity to be fabricated and the Unit of Measure of this quantity o The Qty Batchs is the number of batches you are going to do to fabricate all theproduct in the order o The Qty Batch Size is the quantity of product to be made in each batch In the Yield field you can see the Product Yield defined as the the product quantity which fit the quality specifications divided by thetotal order quantity Delivered Quantity is a read only field which contains the quantity delivered to the warehouse up to date The Rejected Quantity is the quantity of product out of quality specifications reported
64. material in the warehouse If the product is manufactured in your plant you must register the number of working days since you release the MO until you receive the material in the warehouse Transfer Time is the number of days the product needs to be moved from one warehouse to another Order Policy is referred to the way MRP should adjust Planned Order to the Organization Warehouse Resource needs The valid options are o Fixed Order Quantity o Lot for Lot o Period Order Quantity o Use Fixed Order Quantity when you always need to ask the same Quantity of product this Quantity is entered in the field Order Qty o If the order policy is not FOQ and you enter a quantity in the Order Qty field this quantity 1s the Economic Order Quantity o The Lot for Lot Policy means MRP process must generate one planned order for each demand not satisfied The Order Period Quantity policy refers to the way MRP create one single planned order with every net requirements for a certain number of days this days are entered in the field Order Period Is Issue When this product is a component of a MO it will be issued from the warehouse L This component will be taken from the shop floor inventory Is Phantom Indicates the product is a virtual assembly that is to say when the MRP require a phantom and it is on hand MRP take it as a supply but if the on hand quantity required is not complete instead of generate a planned order for this phantom produ
65. n oil refinery crude oil into various petroleum products or a pipeline for water oil or natural gas are examples of continuous flow manufacturing and distribution processes o Dedicated Repetitive Flow Discrete parts such as shafts and connecting rods and discrete assemblies such as microcomputers may be produced by a repetitive flow process The term dedicated implies that the production facility produces only one product including product variances such as color that require no setup delay in the manufacturing process o Batch Flow Is functionally the same as the continuous or the repetitive except two or more products are manufactured in the same facility Because of long setup times in the batch flow shop manufacturing runs for each product typically last several hours or several days o Repetitive Flow Mixed Model It is also used to manufacture two or more models However the changeover time between models 1s minimal and the different models are intermixed on the same line o Job Shop is characterized by the organization of similar equipment by function such as milled drilled turned forging and assembly As jobs flow from manufacturing resource to manufacturing resource a different type of operation 1s performed in each manufacturing resource The Resource field is a reference of the manufacturing resource where the work will be made 1 e Packing Production Line In Qty Batch Size you give the product quantity witch c
66. no testing has taken right now by the author i Mutiple Components Change me n x This option allows the change of any component into BOM or Formula This option allows the change of any component inta BOM or Formula Valid trom Valid to E Con REN A MEN i C 3 3 6 Product Configuration BOM Menu Manufacturing Management lt Engineering Mangement lt Bill of Material amp Formulas lt Product Configuration BOM known as BOM Drop function This function has been developed in order to generate testing data The following description is taken from previous alpha release 3 5 1a documentation Before dropping a BOM into a sales order SO it is necessary to create a non complete SO Standard Order with DocNo 50000 0 with just the Order and no order line The Order Line will be set due to the execution of this function The 0 for DocNo 50000 0 does mean that there 1 a cost value of 0 The Product Configuration BOM is only visible when the BOM product has been be verified and the BOMTYPE ProductConfigure and BOMUSE Master BOMTYPE and BOMUSE combinations and their meaning Vn Valid n gt Rule n and Meaning I Invalid U Unknown BOM Master Engineering Manufacturing Planning Quality Type Use Current Active VI U U U U Make to Order U U U U U Page 29 of 83 Previous U U U U U Previous Spare U U U U U Future U U U U U Maintenance U U U U U
67. nufacturing order is ready to start its process with the approval you change the order status from Draft to In Process Planned Order Approval SuperUser GardenWorld speed localhost ad351p01 adempiere n x Fille View Tool Window Help Document Mo Line NoProduct Uom Quantty Ordered QuanttyDate Ordered DateStartSchedule DateFinishSchedule PILA statusL ine Actually there is an error when press the OK button 4 5 Capacity Requirements Planning CRP Menu Manufacturing Management Planning Management CRP The process of Capacity Plan Calculation allows us to know the available time in each manufacturing resource as well as the required time to satisfy the Master Production Schedule MPS It is a set of techniques which uses the planned manufacturing orders by MRP open manufacturing resources and the workflows to calculate the required time for each resource along Page 44 of 83 with the available time With this information we are able to balance the time demand with the available time Though the knowledge of the required and available capabilities it 1s possible to adjust the MPS until we arrive at a realistic time It 1s a set of techniques which uses the planned orders by MRP open manufacturing orders manufacturing resources and the work flows to calculate the required time for each resource along with the available time With this information we are able to balance the time demand with the av
68. o Chair Nice Chair for outdoors Gardenvvorld vi PFronLeg Assembly Fron Leg Gardenvvorld HQ Assembly Area Assembly Area GardenWorld O Azalea Bush Azalea Bush E viti s 7 gt Sorted 53 a 1 53 Before the BOM products green have been for the workshop im Bill of Materials amp Formula 1000000 PatioSet SuperUser GardenWorld speedflocalhost adempiere adempiere 6 008xW 220508 Ote Te 2 FHSS amp 5 RO Parent Organization Product Search Key UOM Name Description E Product egeat eue Patioset Patio Furniture Set PatioSet Each Patio Furniture Set 1 table 4 Chairs and 1 Sun Screen m GardenwWorld PChair_Patio Chair PChair Each Patio Chair Nice Chair for outdoors GardenWorld PBackLeg Assembly Back Leg PBackLeg Each Assembly Back Leg GardenWorld PFronLeg_Assembly Fron Leg PFronLeg Each Assembly Fron Leg GardenwWorld Fertilizer 50_Fertilizer 50 Fertilizer 50 Each Fertilizer 50 50 Bag of Lawn Fertilizer GardenWorld Fertilizer 70_Fertilizer 70 Fertilizer 70 Each Fertilizer 70 70 Bag of Lawn Fertilizer GardenWorld Fertiieer Lawn Fertilizer Fertilizer kilogram Lawn Fertilizer Navigate or Update record An overview of the sample product Fertilizer70 1s shown in the figure below This sample product will be described in detail later on 3 Bom amp Formula Info SuperUser GardenWorld speed4localhost adempiere adempiere File
69. oduct Planning 4 2 1 Product Planning Menu Manufacturing Management lt Planning Management lt Product Data Planning lt Product Planning In the Window Product Planning one has to select the product for the planning process In our sample case Fertilizer 70 imi Lookup Record Product x Lookup Record Advanced Key Bo Name Description 96 Mar 4 2 1 1 Tab Product In the Tab Product the product information of the MProduct is displayed but with other Tabs as in Material Management lol x ig Product Planning Fertilizer 70 Fertilizer 70 SuperUser GardenWorld speed localhost adempiere adempiere File Edit View Go Tools Window Help 008xBW 590003 Mo Fevzs FESS ARLE O Product Client GardenWord Organization Rt 7 I Search Kev Fertilizer 70 Version No Planning Name Fertilizer 70 aed Description 70 Bag of Lawn Fertilizer ransaction Comment Help m 7 Document Note UPC EAN SKU Y Active LJ Summary Level Product Category Chemicals Classification Tax Category Standard Revenue Recognition Data requeried In the subordinate tabs planning data is inherited from the master tab Page 32 of 83 4 2 1 2 Tab Data Planning File Edit View Go Tools Window Help OUBxB8 Zarica 00 Fete BRAA A rua O
70. on Planning answers the question When and How Many products we must get 4 1 Planning Management Setup Menu Manufacturing Management lt Planning Management lt Planning Management Setup The Planning Management Setup provides an overview about the required actions File View Tools i m Workflow ha Performance Menu H Workflow Activities O Forecast mm Ez Material i Capacity Requirement Requirement Planning Setup Planning Setup Planning Management Setup setup Planning Management Before the production processes can be done it is necessary to plan the activities which must be accomplished to assure the mle idir J Eb Notice 0 hy Request O 49 MB 8796 Planning Management Setup Before the production processes can be started it is necessary to plan the activities which must be accomplished to assure that the products are available at the right time in ordered quantity and quality This 1s necessary in order to keep cost at a minimum and keep manufacturing going 4 2 Product Data Planning Additionally to the data loaded in the Product window where the characteristics of each product are defined you enter the product information in the Window Product Planning which will serve as a base to execute the algorithms of Material Requirement Planning along with PMP open orders and inventories Page 31 of 83 Menu Manufacturing Management lt Planning Management lt Product Data Planning lt Pr
71. onent Order Check Discrete Manufacturing Setup Once the production planning process is completed the production control process let us to check the execution activities in order to be sure we can reach the material plan EH Notice O ay Request 0 49 MB 75 Discrete Manufacturing Setup Manufacturing Order Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order The Manufacturing Order is a document or schedule identity conveying authority for the manufacture of specified products in specified quantities Page 51 of 83 5 1 1 1 Tab Manufacturing Order Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order igi Manufacturing Order 1000000 SuperUser GardenWorld speed localhost ad351p10 adempiere Z joj x File Edit View Go Tools Window Help e 08 8 eaten Ma Fet t FESS ALBA Q AM Client Gardenworld Organization Ho Order Document No 1000000 Line No O amp Parent Product Target Doc
72. ononorononanoconanccnnnos 80 0 COS OM o 81 SIM AO O A aa 83 Page 5 of 83 1 Overview With the introduction of the Manufacturing Management MFGM it seems quite reasonable to enhance the Garden World GW sample blue This issue raised when starting the ADempiere Documentation Project There are three initially perhaps more to come goals which are targeted e Get acommon understanding of the sample client e Have acommon document as a base for translation o The multis will show additional complexity o Common base of understanding e Synchronize testing and documentation The enhancements are marked green The enhancements have been implemented as a sponsored development during a workshop at BayCIX Gmbh in Landshut from 1 10 10 10 2008 with the guidance of Victor Perez from e evolution The enhancements are marked in green 1 1 Client Organization In addition to get a common understandig about the functionality of ADempiere the proposal to have an production oriented org chart the following org chart will be used to explain the Manufacturing Management MfGM in the following chapters functionality Clients Page 6 of 83 Menu gt System Admin gt Organization Rules gt Organization i Organization Stores Stores SuperUser GardenWorld speed localhost adempiere adempiere n x 008xB Saon Ees Fete EDAS ANNA O _ _ _ f Organization la GardenWorld Organization
73. piere lol x File Edit View Go Tools Window Help fae m A Sa po C a ik l A Ed a n eng E 29 055 Mo Fete HESS ANA O _ _ L j j F Parent Product Components of the BOM amp Formula Um x M SO Oo 429 B3 Line No 10 E Product Fertiizer Lawn Fertilizer Component Type Component x UOM kilogram Attribute Set Instance a Description Comment Help v Active Change Notice y valid from 09 22 2007 E Valid to D Is Qty Percentage Is Critical Component Quantity 70 0 amp 96 Scrap 10 8 Quantity Assay ole Issue Method BackFlush X Backflush Group Lead Time Offset ol amp Data requeried 1 Copy BOM Lines From 52 Navigate or Update record The Component Type Selection List has the next options e Component identify a raw material ingredient part or subassembly that goes into a higher level assembly compound or other item O By Product This entity 1s a non scheduled product gotten as a consequence of another production process It has a sales value but it is minimum Option Define Option if the product is supposd to be optional Phantom indicates the product 1s a fictious assembly that 1s to say a set of components that are grouped only to make easier the analysis in a separated way from the rest of the BOM When the MRP generates a requirement of the phantom and the Page 26 of 83 3 3 3 projected on hand is not available the process goes to the lower level and
74. r GardenvVorld Fertilizer Fertilizer Inspection Area Fertilizer Inspection Area Work Center Resource cardenworld Fertilizer Furniture Plant Furniture Plant Plants Product Gardenwvorld Fertilizer Mixed Area Mixed Area Work Center Price GardenvVorld Fertilizer Packing Production Line Packing Production Line Work Center Accounting GardenwWorld Furniture Assembly Area Assembly Area Work Center Gardenvorld Furniture Chrome Subcontract Area Chrome Subcontract Area Work Center GardenWorld Furniture Inspection Area Inspection Area Work Center Gardenvvorld Furniture Paint Area Paint Area Work Center GardenwWorld Mary Consultant Consultant Sorted 11 1 11 Page 17 of 83 3 2 Manufacturing Workflows Menu Manufacturing Management lt Engineering Management lt Manufacturing Workflow The Manufacturing Workflow Routing is a tool which allows to define the required activities to fabricate a product taking into account the process sequence how long does it take the node operation and where it should be done To use ADempiere Workflows gives you a great flexibility for describing the production process It answers the question How should the product be made 3 2 1 Manufacturing Workflow setup Menu Manufacturing Management lt Engineering Management lt Manufacturing Workflow lt Manufacturing Workflow Setup File view Tools Window Help SsuperUser Gardenvyorld spe Pia Performance 3 Menu El Workflow Activities 10
75. rdenWorld speedloca lhost ad3 n x File view Go Tools Window Help RDempilere Component Check amp Copy Record 21715028 Page 1 1 1 of 2 1 2 Parameter s D ds MPS Produd P1 MG Product P1 MPG Product HL S00 HO D kiriba kan H Laor Hanuac uned MF Produc Pet MPG Product P MFG Product HL 300 HG Dibiribu lan H Locator Manu ac uned Tzu Product a Tex Product 2 MPS Produc HL HC D kirli kin na letter 8 5x11 0 0 5 0 5 7 5 10 0 Landscape Data Columns 1 Data Rows 3 Page 1 1 1 of a Page 60 of 83 5 1 4 Print amp Release Order Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Print amp Order Release amp Print amp Release Order loj x Once the planned orders of manufacture generated by MRP have been aprobed has been reached the date of liberation and has been verified that the required components are in existence the orders are emitted to the plant for its manufacture Once the planned orders of manufacture generated by MRP have been aprobed has been reached the date of liberation and has been verified that the required components are in existence the orders are enutted to the plant for its manufacture If you wish to print the warehouse and shop floor documentation you must tick the adequate check box If you tick the Print Pick List check box you will get a report with the required components and quantities to help the wa
76. rehouse clerk to issue the material to the shop floor The next report is an example of this If you tick the Print Pack List check box you will get a report with the required components and containing the material with a Component Type of Packing recorded in the BOM Window Another report which is part of the Manufacturing Order Release Package is the Workflow Routing You can print this report with tick in the Print Workflow check box and it shows to the shop floor personnel the necessary steps for the manufacture of the product This Report contains the place where the product should be made the standard times the tools and necessary devices If you wish to print this report tick the check box Print Workflow FP Order ID 1000000 HQ Planti ls Print Pick List ls Print Pack List Is Print Workflow C complete Actual result Zt Print amp Release Order grs Once the planned orders of manufacture generated by MEP have been aprobed has been reached the date of liberation and has been verified that the required components are in existence the orders are emitted to the plant for its manufacture Once the planned orders of manufacture generated by MEP have been aprobed has been reached the date of liberation and has been verified that the required components are in existence the orders are emitted to the plant for its manufacture If you wish to print the warehouse and shop floor documentation you must tick the adequate check box
77. start a new MRP cycle but does not create Planned Orders for the phantom product o Packing This product will not be taken into account to calculate the total quantity of components when the IsQtyPercentage check box 1s ticked o Planning The parent product will be used for the planning process of the different options of similar products e g 30 bread with fiber and 70 bread without fiber o Tools The product is a tool which is going to be used in a production operation o Variant Define Variant for Product Configure BOM IsQtyPercentage means you need to introduce the quantity of the componenet as a percentage of all the components If you do not click the IsQtyPercentage checkbox then you need to introduce in the Qty field the quantity of the component to produce a unit of measure of the parent product IsCritical checkbox if selected a manufacturing order will not be released to the shop floor if this component is not on hand Quantity Assay enter a percentage of components that will be used to make a test Scrap is introduced as a component percentage factor that 1s expected not to be useful as a part of the parent production Issue Method permits you to select between Issue or Backflush o If you choose issue you need two steps first you issue the components from the warehouse and after production you need a second warehouse movement of receiving the finished product into the warehouse o If you choose backflush in
78. t Collector Menu Manufacturing Management lt Standard Costing Management lt Cost Collector The cost collector is a repository of all the MO transactions This real transactions relation allows to compare it with the standard transactions in order to be able to calculate variations by cost element To get access to the Cost Collector you must select the menu option Manufacturing lt Costing Management lt Cost Collector then the next window is displayed ig Cost Collector SuperUser GardenWorld speed localhost ad351p10 adempiere File Edit 008xW Sa oom Ofe Fats FOSS ARDA O Collector Cost View Go Tools Window Help Navigate or Update record Client PP Order ID Target Document Type Description Resource Warehouse Product Movement Date Movement Quantity Project Activity User List 1 Document Type Document Status GarderiWorld Organization HQ 0 1000000 HQ Planti PP Order BOMLine ID Manufacturing Order Active HQ Plant1 HQ Distribution Locator Hg Locator Manufactured MFG Product HL MFG Product HL Attribute Set Instance a Jun 30 2008 12 00 00 AM CEST Account Date 06 30 2008 A Scrapped Quantity 0 Trx Organization Campaign Po User List 2 Manufacturing Order E Completed Y Processed Me Not Posted Page 81 of 83 Page 82 of 83 9 Simulation
79. t Help Document No 1000000 Change Notice Product P1 Revision Active H Network Line iBxB Sg oom Fett Fas Source Warehouse HQ Warehouse Target Warehouse W Active pacer afe Pesebre Page 68 of 83 6 3 Freight Category ig Freight Category Air Air SuperUser Gardenworld speed localhost ad351p01 adempiere E oO x File Edit View Go Tools Window Help 008E Sar Ohe Fete ERAS ARB Freight Category E Navigate or Update record 6 4 Shipper fg Shipper UPS SuperUser GardenWorld speed localhost ad351p01 adempiere File Edit View Go Tools Window Help 0DSBxB8 Falom Aes Feet FEES A VLBA O ind Gent inanes Name beset S O v Active Business Partner Tracking URL Navigate or Update record ig Shipper UPS SuperUser GardenWorld speed localhost ad351p01 adempiere File Edit view Go Tools Window Help O0O0As lt BW adc O Fett 8 ALBA QO me 9e 777 Active Ereight Category Hesse SIS Hee es Country fj pf JA E Regon 1 ke E A d Navigate or Update record Page 69 of 83 6 5 Distribution Order ig Distribution Order SuperUser GardenWorld speed localhost ad351p01 adempiere al 6 er 89xl 30003 0er Fez EBRO ANA O Or et e bomn Reece vame Gina AE o CBO E Delivery panes Pater Patera eee ae cause ye Transit Warehouse Po O Drop Shipment Vime E
80. the Production Plan Manufacturing Resources can be Plants Production lines Work Centers and Work Stations It mainly answers the question Where is the product made 3 1 1 Resource Type Menu Manufacturing Management lt Engineering Management lt Resource Manufacturing lt Resource Type The Resource Type Window is the ADempiere standard option which it is used to calculate the available time for a resource It allows input of starting time and end time for the slot according to the working days For additional information please have a look at Menu Partner Relations lt Service lt Resource ig Resource Type Plants Plants SuperUser GardenWorld speed localhost adempiere adempiere gt joj x File Edit View Go Tools Window Help n pum f a rz f E a ODAxWsS0Q00 z MO Fev FB 2 88 Resource E p Client Organization x Type Gardenvorld g Search Kev Plants Name Plants Description v Active UOM Hour v L Allow UoM Fractions Product Category Resources Tax Category Standard w Single Assignment only Time Slot v Day Slot lv Sunday v Monday lv Tuesday iv Wednesday lv Thursday Y Friday L Saturday O b Navigate or Update record The Resource Type field allows you to identify the capacity for this resource The activation of checkbox Time Slot activates th
81. the transactions were made etc Bl Report Order Transactions Copy Record 8681856 SuperUser GardenWorld speed loc hos ad3 Fle View Go Tools Window Help de ESO order Transactions scopy Record assess gt AS AAA E ADempiere Order Transactions amp Copy Record 8681856 Page 1 1 1 of 2 1 2 Parameter Date Ordered gt 0614 2008 06 14 2008 PP Order ID T000000 H Pjlanti Sales Transaction Yes na letter 8 5x 11 0 0 5 0 5 7 5 10 00 Landscape Data Columns 1 Data Rows 0 Fage wb lie pO 5 1 8 Management Maintenance Menu Manufacturing Management Production Management Management Maintenance What are the Spare Parts for Page 64 of 83 igi Lookup Record Product Lookup Record y Enter Query criteria wit yne WV LX LL v LL ETE 5 2 Shop Floor Control Menu Manufacturing Management Production Management Shop Floor Control 5 2 1 Activity Control Report Menu Manufacturing Management lt Production Management lt Shop Floor Control lt Activity Control Report igi Activity Control Report SuperUser GardenWorld speed localhost ad351p03 adempiere File Edit View Go Tools Window Help 00O08x lt xW Falom 04 Fett ERAS ARUBA O detisdewwd dQ PP_Order ID 1000000_HQ Plant1I s Document Type Description Resource Warehouse Product Attribute Set Instance Active PP Order Workflow D User Contact Movement Date Account Date 06
82. tion Manufacturing Workflow in this Chapter Field Resource was empty has to be set Is this correct ig Manufacturing Order 1000000 Finish Finish SuperUsermGardenWorld speed localhost ad351p10 adempier E ol xj File Edit View Go Tools Window Help 6 008xB 2059S OG eed Fete FEES ANA O Manufacturing Search Ke Order neme Peur Prout 2550 A Components of the Manufacturing Order E Kiss Resource Ho Plantl Operation O Milestone A O Subcontracting gt Record saved Ia 5 1 1 6 Tab Node Product Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Node Product lg Manufacturing Order 1000000 Finish Finish SuperUser GardenWorld speed localhost ad351p10 adempiere _ E ol x File Edit View Go Tools Window Help ODE 2050R OC ed T2 ERAS QA THA OQ Manufacturing nee Clent GarderWorld Eae on rder Gardenworld g FP Order ID 1000000 HO Plantl PP Order Workflow ID Test MFG WE 01 Components of the Manufacturing Order ces Product MFG Product P1 MFG Prod a eld Mode Product wane E P ERR RN al b d Record saved 1 1 Page 56 of 83 The field Product was not set Is that correct 5 1 1 7 Tab Node Asset Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Node Asset Not used right now Displa
83. tion in the Order BOM Formula Lines tab Page 53 of 83 5 1 1 2 Tab Order Parent Product Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Order Parent Product ig Manufacturing Order 1000003 CFG MFG Product HL CFG MFG Product HL SuperUser GardenWorld speedflocalhost ad351p10 aden pier ORE SQ20 07R OE Fett ERAS ANNA Q Mi Gert dear ogmaenk Order PP Order ID 1000000 HQ Plant1 Parent Product Search Key CFG MFG Product HL Components Name of the Manufacturing Order name CFG MFG Product HL Workfow Description _ Comment Help Operation Node v Active Change Notice Product Y m ocument No eyvision quum 1000003 Ri Asset valid from Jun 29 2008 12 00 00 AM CEST Valid to Transition Product MFG Product HL MFG Product HL Attribute Set Instance La Next Cost UOM Each BOM Type Product Configure BOM Use Master PP_Order_BOM_ID Questions to be answered e Are BOMUSE and BOMTYPE set correctly e What is the meaning of PP Order BOM ID and the Copy From button 5 1 1 3 Tab Components of the Manufacturing Order Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Components of The Manufacturing Order
84. to the manufacturing order When Quality assurance take a decision around the rejected product this product will have to be later reworked or sent to scrap When you report Scrap Quantity this will be added to the scrap quantity for the manufacturing order Qty Scrap is the quantity of material out of specifications and of such characteristics that rework is impractical Project and Campaign refer to the standard Compiere dimensions The data contained in the Status group of fields have the normal use of Adempiere The BOM amp Formula used in the Manufacturing Order are taken from the Product Planning data window BOM and Workflows used by the manufacturing orders are taken from the Product Data Planning The information relative to every component that will be used in the manufacture of the finished product is taken from the Bill of Materials This information is contained in the Order BOM Formula tab The information relative to every component that will be used in the manufacture of the finished product is taken from the Bill of Materials This information is contained in the Order BOM Formula tab To get more information around the BOM heading data used in the MO you use the Order BOM Formula tab The data contained in this tab 1s explained in the section BOM Formula in this Chapter The information around every component which will be used in the finished product fabrication are taken from the BOM lines You can find this informa
85. ty stock requirement for a period the on hand inventory at the beginning ofa period java lang NullPointerException E Page 49 of 83 4 6 3 DRP Details Y DRP Details olx show the detail of DRP calculation Show the detail of DRP calculation Report Page 50 of 83 5 Production Management Once the production planning process has been executed the production control process let us to check the execution activities in order to be sure we can reach the material plan Each time you need to release an order you need to be sure the components are complete in the warehouse this can be obtained tracking the release and due dates for every component this is easy to get using the shortage reports and from this module This module mainly answer the question What do I need to do to accomplish the MPS and if you are in trouble and you can not cover the MPS as you had planned this module gives you information to decrease the effect on the costs and on the customer service 5 1 Discrete Manufacturing 5 1 1 Discrete Manufacturing Setup Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Discrete Manufacturing Setup superUser GardenwWorld speed localhost ad351 pe n x File View Tools Window Help Pia Performance Menu E Workflow Activities O amp Workflow 185 Print amp Release Order Receipt amp Order Issue Manufacturing E Comp
86. ument Type Manufacturing Order Iv Active Mord M Order CEIR Workflow Operation Product Product MFG Product HL MFG Product HL Attribute Set Instance a id 2 Resource Plant Ho Plant1 Workflow Test MFG WF 01 ELE Warehouse Ho Distribution BOM amp Formula CFG MFG Product HL_CFG MFG Product HL 100 Asset Planner Priority Medium o Transition Next History Cost Date Ordered Jun 29 2008 12 00 00 AM CEST E Date Promised Jun 30 2008 8 09 00 PM CEST E DateConfirm Date Delivered DateStartSchedule Jun 29 2008 12 00 00 AM CEST DateFinishschedule B Date Start Finish Date FloatBefored O FloatAfter oe Quantities Quantity 10 amp UOM Each QtyBatchs 10 OtyBatchSize 1 Delivered Quantity 0 Yield 100 amp QtyReject 0 QtyScrap 0 Project Campaign El Status Document Status Drafted Document Type lt 0 gt Copy From None Record saved 1 1 Date Ordered is the date when the order was generated If the MO is created manually the default date ordered is the system date If the MO was generated by MRP the default date ordered is the day of the MRP process Date Promised Is the date we commit to give the order to the warehouse If the MO is created manually the default date promised is the system date If the MO wasgenerated by MRP this date 1s filled automatically using its algorithm calculation Approval Date Is the date on which the planned order should be approved to be released to the shop f
87. urce as well as the required time to satisfy the Master Production schedule 4 5 3 Resource Load View Menu Manufacturing Management Planning Management CRP Resource Load View It shows graphically of the required and available time for each manufacturing resource e The required parameters to get the Resource Load View are O the resource you want to analyze and the date at the beginning of the month you wish to analyze Next click the OK button and you will see the daily available capacity at the selected resource The bar of the graph shows the required capacity the available capacity and the difference between them The accumulated times from other periods are not considered for these calculations Page 46 of 83 3 Resource Load View SuperUser GardenWorld speed localhost adeo1p10 adenim Ea E File View Tools Window Hep Resource Load View SuperUsera GardenWorld speed localhost ad35 Resource HO Plantl Date from 06 29 2008 amp 2 500 2 000 1 500 1 000 500 Kilo a 500 1 000 1 500 2 000 2 500 12 3 4 5 6 7 B 8 10 11 12 13 14 15 16 17 18 18 20 21 22 23 2425 26 27 28 28 30 31 32 Days A Possible Capacity Capacity Load Summary X ILA The Resource Load View result Looks strange 4 5 4 CRP Info Menu Manufacturing Management lt Planning Management lt CRP lt CRP Info 3 CRP Info SuperUser GardenWorld speed localhost ad351p06 adempiere
88. x BOM Use E Components of the BOM amp Formula 7 008x lt xB 9 or FT ERGO E 4 Record saved 2 1 1 Tab Change Notice Menu Manufacturing Management lt Engineering Management lt Change Notice ig Change Notice Patio Furniture 1 0 SuperUser eGardenWorld speed4localhost adempiere adempiere loj x File Edit View Go Tools Window Help 00O06xBW3000 004 Fett EDAS AA o Notice Change Request Requests Source Fixed Change Requests Mame Patio Furniture 1 0 Description s A Active m BEES Uu Process Mow E Gent Gadea Organization E 7 HERO T Page 11 of 83 2 1 2 Tab Change Request Menu Manufacturing Management lt Engineering Management lt Change Notice ig Change Notice Patio Furniture 1 0 SuperUser GardenWorld speed localhost ad351p03 adempiere y File Edit View Go Tools Window Help FB B SQdc Oe Fete FOSS ANUN O dm 7 7 owmmn Change rangerequest fm Request Document TT ae Name Od source Ee AS Change Requests s ES SS S bu S S O Active Detail Information Ben S Navigate or Update record 2 1 3 Tab Requests source Menu Manufacturing Management Engineering Management Change Notice ig Change Notice Patio Furniture 1 0 SuperUser GardenWorld speed localhost ad351p03 adempiere File Edit View Go Tools Window Help OES E 922 002 06 Tt
89. yed just to show the fields igi Manufacturing Order 1000000 HQ Planti WF Start HQ Planti WF Start SuperUseraiGardenWorld speedtlocaliostas s ES Ele Edit View Go Tools Window Help DB B Zalm 00 T2 X FSGS ARUBA Q Manufacturing Order E order epore o Peod worton OOOO O EA PP_Order_Node D PP_Order_Node_Asset D Components TEM of the Manufacturing Order Active o Workfow see 00 0 Operation Node Product Node Asset Transition Next Cost Navigate or Update record 5 1 1 8 Tab Transition Next Menu Manufacturing Management Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Transition Next lol x ig Manufacturing Order 1000000 HQ Plant1 WF Start HO Plant1 WF Start SuperUser GardenWorld Speeds localiostm File Edit view Go Tools Window Help OBE a0 orte Fe ERAS ALBA O Cent o cs Manufacturing Order Penna c D S MEM Components of the Manufacturing Order in z A AS Node Product Mode Asset Transition Next Active O Std User Workflow ewywe 7700 Navigate or Update record 1 0 Page 57 of 83 5 1 1 9 Tab Cost Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Manufacturing Order gt Tab Cost eed I
90. you tick the Print Pack List check box you will get a report with the required components and containing the material with a Component Type of Packing recorded in the BOM Window Another report which is part of the Manufacturing Order Release Package is the Workflow Routing You can print this report with tick in the Print Workflow check box and it shows to the shop floor personnel the necessary steps for the manufacture of the product This Report contains the place where the product should be made the standard times the tools and necessary devices If you wish to print this report tick the check box Print Workflow 5 1 5 Order Receipt amp Issue Menu Manufacturing Management lt Production Management lt Discrete Manufacturing lt Order Receipt amp Issue The last step in the fabrication process with a Manufacturing Order is to receipt the finished product in the warehouse This last step is accomplished here n x Q order Receipt amp Issue SuperUser GardenWorld speed localhost ad351p01 adempiere File view Tools Window Help Ship Receipt Confirmation Generate PP_Order_ID Resource Warehouse Product UOM Altert UOM Ordered Quantity Delivered Quantity Oty to deliver QtyBatchs OtyBatchSize Delivery Rule OnlyReceipt Y Backflush Group Movement Date B Attribute Set Instance L
91. zer Available Page 15 of 83 Via the Unavailability Tab one is able to define non working days ig Resource Fertilizer Plant a speed4localhost adempier ml FJ File Edit View Go Tools Window Help Resource Fertilizer Plant Fertilizer Plant Superlser OOMs BH 000r Oe Fe v FESS A O Active Navigate or Update record Display the product from a resource perspective im Resource Fertilizer Plant Fertilizer Plant SuperUser GardenWorld speed localhost adempiere adempiere 0086xBW Q2t00R 00 Fett ERAS ABE Q Resource Unavailability Client Gardeniworld search Key Fertilizer Plant Name Fertilizer Plant Description Resource Product Comment Help Document Note woe Sd TS Active Summary Level product category osseo fd Tax Category Standar venereo i Product Type Purchased Sold C Discontinued Data requeried Not all fields on the tab are actually used Page 16 of 83 There is the possibility to assign a pricelist to a resource Not used at the moment img Resource Fertilizer Plant Fertilizer Plant SuperUser GardenwWorld speedflocalhost adempiere adempiere E Jul x File Edt View Goa Tools Window Help O00OAs lt B Zalim 6964 Fetra FHSS A ZEA O Client Product Linawailability Resource Product Price Price List version

ADempiere User Manual Part C Manufacturing

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