Megamaster Blaze 400 Pro User Manual
Contents
1. 2pcs Z Side tube burner 1pc AA Control knob 1pc AB Pulse igniter module AC 1 5 Volt AA Size AD Temperature gauge AF Temperature gauge Alkaline Battery 1pc 1pc a seat Ipc AG Side burner igniter wire 1pc Hardware Contents Truss Head Screw OCA 5 32 x 10mm 10pcs 1 4 x 12mm Before beginning assembly make sure all parts are present Compare parts with package contents list and diagram If any part is missing or damaged do not attempt to assemble the product Contact customer service for replacement parts Estimated Assembly Time 40 minutes a Tools required for assembly us candiver Truss Screwdriver not included Note The left and right sides of the grill are designated as if you are facing the front of the grill 10 Explode View Warranty Warranty Part Description coverage QTY Part Description coverage QTY year year Main ia screw 1 2 Is whet tt f Temperature gauge 1 1 fes wien J tT 4 Temperature gauge seat 1 1 95 Cylindersupportbracket_ 1 2 Main lid handle 1 right Side bumer igniter wir NIN NIN N Main burner bowl assembly replaceable 1 40 Side tube burner 41 42 43 44 45 46 47 48 Fron2. ITs meaamaster ea ASSEMBLY amp OPERATING INSTRUCTIONS Important Read these instructions for use carefully so as to familiarize yourself with the appliance before connecting it to its gas container Keep these instructions for future reference LPGSASA Permit Number 1185 18 RSA 08 A www megamaster co za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 2 WARNING To reduce the risk of fire burn hazard or other injury read the manual carefully and completely before using your grill A WARNING J WARNING This grill is not intended to be FOR OUTDOOR USE ONLY installed in or on recreational vehicles and or boats Table of Contents SSS Ey Safety Instruction Lighting Instruction Package Contents List Care and Maintenance Hardware Contents Trouble Shooting Exploded View Grill Cooking Chart Part List Limited Warranty Assembly Instruction Gas Hook Up Installer Final Check List Leak Testing Operating Instruction Grill Lighting Instruction Safety Instruction irc DANGER A WARNING If you smell gas 1 Do not store or use gasoline or other flammable liquids or vapors in Shut off gas to the appliance the vicinity of this or any other Extinguish any open flame appliance Open lid An LP gas cylinder not connected If odor continues keep away from the for use shall not be stor
3. Y Burners are tight and sitting properly on orifices l l v Pressure regulator connected and set Gas b NEVER fill the cylinder beyond 80 percent full connections to grill using hose amp regulator c Ifthe information in a and b is not assembly provided for 9kg LP gas cylinder followed exactly a fire or explosion causing Y Unit tested and free of leaks death or serious injury may occur v User informed of gas supply shut off valve location Leak Testing ee GENERAL Although all gas connections on the grill are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at anytime you should immediately Only those parts recommended by the manufacturer check the entire system for leaks should be used on the grill BEFORE TESTING Substitution will void the warranty Do not use the grill Make sure that all packing material is removed from until all connections have been checked and do not leak the grill including tie down straps GAS FLOW CHECK DO NOT SMOKE WHILE LEAK TESTING Each grill burner is tested and adjusted at the factory NEVER PERFORM LEAK TEST WITH AN OPEN prior to shipment however variations in the local gas FLAME supply may make it
4. BUTTON 5 If ignition does not occur in 5 seconds turn the knob to OFF wait 5 minutes and repeat the lighting procedure or light by match Care and Maintenance STAINLESS STEEL There are many different stainless steel cleaners available Always use the mildest cleaning procedure first scrubbing in the direction of the grain Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust For removal use a mild abrasive pad in conjunction with a stainless steel cleaner GRILL GRATE The easiest way to clean the grill is immediately after cooking is completed and after turning off the flame Wear a barbeque mitt to protect your hand from the heat and steam Dip a brass bristle barbeque brush in water and scrub the hot grill Dip the brush frequently in the bowl of water Steam created as water contacts the hot grill assists the cleaning process by softening any food particles If the grill is allowed to cool before cleaning cleaning will be more difficult ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE IN THE OFF POSITION MAKE SURE THE RANGETOP BURNER IS COOL BEFORE REMOVAL GRILL BURNERS Extreme care should be taken when moving a burner as it must be correctly centered on the orifice before any attempt is made to relight the grill Frequency of cleaning will depend on how often you use the grill MAIN GRILL BURNER CLEANING Ensure the gas supply is off
5. all Safety Assembly and Use amp Care Instructions in this guide before assembling and cooking with this grill Failure to follow all instructions in this Use amp Care Guide may lead to fire or explosion which could result in property damage personal injury or death This appliance complies with the requirements of SANS 1539 www megamaster co Za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 33
6. and the knobs are in the OFF position Make sure the grill is cool Clean the exterior of the burner with a wire brush Remove excessive build up with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port Please note if insects or other obstructions are blocking the flow of gas through the burner and if so you will need to call your local gas supplier GREASE TRAY CLEANING The grease tray should be emptied and wiped down periodically and washed with a mild detergent and warm water solution A small amount of sand may be placed in bottom of grease tray to absorb the grease Check the grease tray frequently do not allow excess grease to accumulate and overflow out of the grease tray BURNER CLEANING 1 Turn off the gas supply and make sure all the knobs are in the OFF position Wait for the grill to cool Clean the exterior of the burner with a wire brush Use a metal scrapper to stubborn stains 4 Clear clogged port with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port 5 If inserts or other obstructions are blocking the flow of gas through the burner call customer service at 27 12 802 1515 Warning If you wish to replace main burner we strongly recommend that you hire a professionally trained technician to replace it Please understand that we will not be responsible for any
7. be used must be constructed and marked in accordance with the specifications for LP Gas cylinders in RSA The LP gas cylinder must have a shutoff valve terminating in an LP valve outlet that is compatible with a Type 1 LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection LP gas supply cylinder must be fitted with an Overfill Protection Device O P D The LP gas cylinder must also have a safety relief device that has a direct connection with the vapor space of the cylinder The cylinder supply system must be arranged for vapor withdrawal The LP gas cylinder used must have a collar to protect the cylinder valve Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of cap or plugs may result in leakage of gas Never connect an unregulated LP gas cylinder to your gas grill This outdoor cooking gas appliance is equipped with a high capacity hose regulator assembly for connection to a standard 9kg LP gas cylinder Have your LP gas cylinder filled by a reputable LP gas dealer and visually inspected and re qualified at each filling Do not store a spare LP gas cylinder under or near this appliance Never fill the cylinder beyond 80 percent full Always keep L
8. necessary to adjust the burners The flames of tips excessive noise or lithe burners should be Make a soap solution of one part liquid detergent and visually checked one part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the LP gas cylinder is 80 full Flames should be blue and stable with no yellow If any of these conditions exist check to see if the air shutter or burner ports are blocked by dirt debris spider webs etc TO TEST If you have any questions regarding flame stability 1 Make sure the control valves are in the OFF please call customer service 27 12 802 1515 position and turn on the gas supply 2 Check all connections from the LP gas regulator and supply valve up to and including the ALWAYS CHECK FOR LEAKS AFTER EVERYLP GAS CYLINDER CHANGE connection to the manifold pipe assembly the pipe that goes to the burners Soap bubbles will appear where a leak is present Check all gas supply fittings for leaks before each 3 Ifa leak is present immediately turn off the gas use It is handy to keep a spray bottle of soapy supply and tighten the leaky fittings water near the shut off valve of the gas supply line 4 Turn the gas back on and recheck Spray all the fittings Bubbles indicate leaks 9 Should the gas continue to leak from any of the fittings turn off the gas supply and contact customer service at 27 12 802
9. safe to eat food must be cooked to the minimum internal listed in the table below USDA Safe Minimum Internal Temperatures Steaks and Roasts of Bel Vealorlamb 65 C Ground Beef Veal or Lamb 70 C United States Department of Agriculture FOOD Weightorthickness Temperature Time Special instructions and tips Slice or chop vegetables and dot with butter or Vegetables Medium 8 to 20 minutes margarine Wrap tightly in heavy duty foil Grill turning occassionally Potatoes Whole Medium Anis eo minuies Wrap individually in heaw duty foil Cook rotating occassionally Pre heat grill for 15 20 minutes then sear Meat Steaks 1 2 to 3 4 inches Higi Medun A15 mnis On each Sica or wo minutes Next grill 3 to 5 minutes on each side or until desired doneness Grill turning once when juices rise to the surface or until desired amount of doneness Do not leave hamburgers unattended since a flare up could occur quickly Ground Meats 1 2 to 3 4 inches Medium 8 to 15 minutes Grill turning occassionally During last few Ribs 1 2 or full rack Medium 20 to 40 minutes minutes brush with barbecue sauce turn several times Hot dogs NA Medium 54540 minutes Grill tuming four times 2 4 minutes on each of four sides Grill turning occassionally During last few Poultry Cut 1 4 to 1 2 pounds Low or Medium 20 to 40 minutes minutes brush with barbecue sauce if desired turn several times RE en
10. stand and brush frequently as Poultry Whole 2 to 3 pounds Ae ts oasis eu stand and brush frequently as rill turning once to desired doneness Brush Fish 3 4 to 1 inch Medium nee imngo a 5 with melted butter margarine or oil Limited Warranty ict This grill has a one 1 year limited warranty The warranty period is valid from the date of purchase This is subject to correct assembly use storage and regular maintenance of the product Please refer to page 12 of this manual for list of replacement parts Please Note the main burner has a warranty of three 3 years This is subject to regular cleaning and correct maintenance of the burner This product is intended for use with a 9kg LP Gas Cylinder use of any other cylinder any resulting damage to the product will void the warranty This product is intended for use with the supplied low pressure 2 8kPa LP gas regulator use with any other type of pressure regulator and any resulting damage to the product will void the warranty lt is the responsibility of the product owner to safely store and protect the grill from the elements covers can be purchased separately to protect this product This warranty does not cover the following Rust Corrosion Discolouration Please contact our customer service department for any further explanation at 27 12 802 1515 32 Vi Blaze 400 Pro PATIO GAS BRAAI FOR OUTDOOR USE ONLY A WARNING Read and follow
11. 1515 24 Leak Testing continued ini CAUTIONS Place dust cap on cylinder valve outlet when the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of LP gas The gas must be turned off at the supply cylinder when the unit is not in use If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children Your grill is ready to use 25 Operating Instructions GENERAL USE OF THE GRILL NOTE The hot grill sears the food sealing in the juices Each main burner is rated at 13 500 Btu hr The main ne mele nereuday Ne ou prenealer nee the meat browns and the darker the grill marks grill burners encompass the entire cooking area and are side ported to minimize blockage from falling DO NOT LEAVE THE GRILL UNATTENDED WHILE grease and debris The igniter knobs are located on COOKING the lower center portion of the valve panel Each rotary igniter is labeled on the control panel USING THE GRILL Grilling requires high heat for searing and proper browning Most foods are cooked at the HIGH heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to the lower setting after
12. HI setting you will hear gas flow through Press and hold the Ignitor button until burner ignites 26 Grill Lighting Instructions continued E FLAME CHARACTERISTICS Visually check the burner flames prior to each Check for proper burner flame characteristics use The flames should look like this picture if they do not refer to the burner maintenance part Burner flames should be blue and stable with no yellow of this manual tips excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yellow this is a indication of insufficient air If the flame is noisy and tends to lift away from the burner this is a indication of excessive oxygen Each burner is adjusted prior to shipment however variations in the local gas supply may make minor adjustments necessary om a m A A inch WY NYY NY Lighting Instructions Note Remove all packaging including straps before using the grill Side Burners OFF 4 i uite 1 Open lid during lighting f HIGH 7 2 Make sure all the knobs are in the OFF position and then turn the Liquid Propane Cylinder valve ON by slowly turning counterclockwise om 3 Push and turn Main Burner control knob to 2 IGNITE HIGH at the same time press and hold electronic ignition button to light the burner 4 Once the burner is lit release the electronic ignition ELECTRONIC button and knob IGNITION
13. P gas cylinders in an upright position Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance When your gas grill is not in use the gas must be turned off at LP gas cylinder The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use LP gas cylinder must be stored outdoors ina well ventilated area and out of reach of children Disconnected LP gas cylinders must not be stored in a building garage or any other enclosed area Do Not obstruct the flow of ventilation air around the gas grill housing Only use the regulator and the hose assembly supplied with your gas grill Replacement regulators and hose assemblies must be those specified in this manual The regulator and hose assembly must be inspected before each use of the grill If there is excessive abrasion or wear or if the hose is cut it must be replaced prior to the grill being put into operation The replacement hose assembly shall be that specified by the manufacturer Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used Never substitute other types of regulator Contact customer service for manufacturer specified replacement parts This outdoor cooking gas appliance
14. all when spiders are most active Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time WHEN TO LOOK FOR SPIDERS You should inspect the burners at least once a year or immediately after any of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The grill does not reach temperature 3 The grill heats unevenly 4 The burners make popping noises BEFORE CALLING FOR SERVICE If the grill does not function properly use the following check list before contacting your dealer for service You may save the cost of a service call PREHEATING The grill lid should be in a closed position during the preheat time period It is necessary to preheat the grill before cooking certain foods depending on the type of food and the cooking temperature Food that requires a high cooking temperature needs a pre heat period of five minutes food that requires a lower cooking temperature needs only a period of two to three minutes COOKING TEMPERATURES High setting Use this setting for fast warm up for searing steaks and chops and grilling Low setting Use this setting for all roasting baking and when cooking very lean cuts such as fish These temperatures may vary with the outside temperature and the amount of wind Cooking with in direct Heat You can cook poultry and large cuts of meat slowly to perfection on one side of the grill by indir
15. ect heat from the burner on the other side Heat from the lighted burner circulates gently throughout the grill cooking the meat or poultry without any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to light the fats and juices that drip down during cooking CAUTION If burners go out during operation close gas supply at source and turn all gas valves off Open lid and wait five minutes before attempting to re light this allows accumulated gas fumes to clear CAUTION Should a grease fire occur close gas supply at source turn off all burners and leave lid closed until fire is out CAUTION DO NOT attempt to disconnect any gas fitting while your grill is in operation As with all appliances proper care and maintenance will keep appliances in top operating condition and will prolong the life of the appliance Your gas gill is no exception 29 Trouble Shooting continued a oo PROBLEM SOLUTION When attempting to light my grill it will Make sure you have a spark while you are trying to light the burner if no spark not light immediately Ensure that the wire is connected to the electrode assembly Clean wire s and or electrode with rubbing alcohol and a clean swab Wipe with a clean cloth Check to see if the other burners operate If so Check the gas orifice on the malfunctioning burner for an obstruction Regulator makes noise Vent hose on the r
16. ed in the appliance and immediately call your vicinity of this or any other gas supplier or your fire department appliance Safety Instruction DANGER Never operate this appliance unattended Never operate this appliance within 10 ft 3 m of any structure combustible material or other gas cylinder Never operate this appliance within 25 ft 7 5 m of any flammable liquid Do not fill cooking vessel beyond maximum fill line Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appliance until liquids have cooled to 115 F 45 C or less This appliance is not intended for and should never be used as a heater If a fire should occur keep away from the appliance and immediately call your fire department Do not attempt to extinguish an oil or grease fire with water Safety Instruction ZB WARNING Do not try lighting this appliance without reading the LIGHTING INSTRUCTIONS section of this manual It must be used with a 2 8 kPa regulator that complies with Maximum LP gas cylinder size is 30cm in diameter by 52cm tall Grill Installation Codes Check your local building codes for the proper method of installation In the absence of local codes this unit should be installed in accordance with the South African National Standard 1539 Storage and Handling of Liquefied Petroleum Gases Correct LP Gas Cylinder Use LP gas grill models are designed for use with a
17. ed into side burner tube Then with two screws secure the side burner from underneath to the Side Burner Right K As shown in Fig 17 and Fig 18 a1 b Connect Side Burner Ignition Wire AG to the side burner igniter pin from underneath the Side Burner Shelf amp Control Panel As shown in Fig 18 a2 19 d Loosen the screws which pre assembled on the side burner gas valve then align the screws to the valve with the large side of the holes on the bezel fix with vertical gourd holes then tighten the screws As shown in Fig 19 Insert Side Burner Control Knob AA into the valve stem and tighten it As shown in Fig 20 13 Grease Tray and Grease Box Installation a b Attached Grease Tray Latch AE to Grease Tray L by using 2pcs Truss Head Screw H1 As shown in Fig 21 Attached Grease Cup Support Bracket B V to Grease Tray L by using 4pcs Truss Head Screw H1 and 4pcs Flat Washers H4 As shown in Fig 22 20 c Then attached Grease Cup Support Bracket A U to Grease Box Support Bracket B V by using 2pcs Truss Head Screws H1 As shown in Fig 23 Note Make sure the Grease Cup Support Bracket A U is attached in the right position as show in Fig 23 d Install the Grease Tray L from the rear of the grill by sliding the tray on the glides at the rear of the grill until centered under the cooking area As shown in Fig 24 C2225 te z e Ins
18. egulator may be plugged or regulator may be faulty Ensure the vent hole on the regulator is not obstructed Clear the hole close the gas control valves Wait ten minutes and re start Check your flames for proper performance If the flames are not correct replace regulator Grill only heats to 200 300 degrees Check to see if the fuel hose is bent or kinked Make sure the grill area is clear of dust Make sure the burner and orifices are clean Check for spiders and insects The regulator has a safety device that restricts the flow of gas in the event of a leak This safety device can be triggered without a gas leak To reset the safety device turn off all burners and close the LP cylinder valve Disconnect the regulator from the LP cylinder and wait one minute Reconnect the regulator to the LP cylinder and slowly open the LP cylinder valve until the valve is fully open Light all burners and observe the temperature Grill takes a long time to preheat Normal preheat 500 600 degrees takes about 10 15 min Cold weather and wind may effect your preheat time If you are using volcanic rock or briquettes they can increase the preheat time and maximum temperature Burner flames are not light blue Too much or not enough air for the flame Elevation is the principal cause however cold weather can affect the mixture Burner adjustment may be required Grill is in a windy location 30 Grill Cooking Chart WARNING To ensure that it is
19. equipment See your Make sure all burner valves are in their off position zo See TEIL local LP gas dealer for repair 5 When connecting regulator assembly to the valve LP GAS cylinder REQUIREMENT 9kg Cylinder hand tighten the wheel connection anti clockwise to a complete stop Do not use a wrench to tighten A dented or rusty LP gas cylinder may be hazardous and Use of a wrench may damage the wheel and result should be checked by your LP gas supplier Never use a in a hazardous condition OEE Wie RA A EE VAE E ga ae 6 Open the cylinder valve fully counterclockwise must be constructed and marked in accordance with the specifications for LP gas cylinders for South Africa Apply the soap solution with a clean brush to all gas connections See below If growing bubbles appear in the solution the connection is not properly sealed Check each fitting and tighten or repair if necessary Storage of an outdoor cooking gas appliance indoor is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance The cylinder system must be arranged for vapor withdrawal The cylinder must include a collar to protect the cylinder valve Remove the plastic valve cover from the LP gas cylinder Make sure the grill gas hoses do not contact the grease pan or grill firebox when the LP gas cylinder is placed into the cart T If you have a gas connection leak you cannot repair turn gas OFF at supply cylinder d
20. f the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the grill with caution To avoid steam burns do not use a wet sponge or cloth to clean the grill while it is hot Some cleaners produce toxic fumes or can ignite if applied to a hot surface Turn off grill controls and make certain the grill is cool before using any type of aerosol cleaner on or around the grill The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not use the grill to cook excessively fatty meats or other products which promote flare ups Do not operate the grill under unprotected combustible constructions Use only in well ventilated areas Do not use in buildings garages sheds breezeways or other such enclosed areas Package Contents List A Firebox Assembly 1pc B Bottom panel 1pc C Side panel 3pcs D Side panel right top E Front panels 2pcs H Cart leg front right I Cart leg rear right 1pc J Side shelf left 1pc M Flame tamer 3pcs N Cooking grid 2pcs P Side burner cooking grid 1pc oe S Cylinder support bracket T Grease box 1pc 2DCS U Grease cup support V Grease cup support W Wheel cap 2pc bracket A 1pc bracket B 2pcs Y Cart caster insert
21. ht screws that were pre assembled on the Cart Leg Front Left F and Cart Leg Rear Left G Attach Cart Leg Front Left F and Cart Leg Rear Left G to Side Panel C by aligning the holes on the Side Panel C Tighten the screws that were loosened above As shown in Fig 2 Note Make sure the flat side of Side Panel C faces out to the left when attaching c Loosen but do not remove the eight screws that were pre assembled on the Cart Leg Front Right H and Cart Leg Rear Right I Attach Cart Leg Front Right H and Cart Leg Rear Right 1 to Side Panel C and Side Panel Right Top D by aligning the holes on the Side Panel C and Side Panel Right Top D Tighten the screws that were loosened above As shown in Fig 3 Note Make sure the flat side of Side Panel C and Side Panel Right Top D face out to the right when attaching 13 2 Bottom Panel Assembly a Loosen but do not remove the screws that were pre assembled on the side of the Bottom Panel B align the holes on the Cart Leg Front Left F and Cart Leg Rear Left G then place the cart legs onto the screws that were loosened in the Bottom Panel B As shown in Fig 4 b Tighten the screw from outside to inside there is a hole in the outside of the cart leg As shown in Fig 4 c Repeat step 2a and 2b to attached the right legs to the Bottom Panel B make sure all screws are tight 3 Front Panel Assembly a Loosen but do not remove the scre
22. is equipped with a pressure regulator comply with the standard for LP gas products in South Africa Do not use briquettes of any kind in the grill The grill is designed for optimum performance without the use of briquettes Do not place briquettes on the radiant as this will block off the area for the grill burners to vent Adding briquettes can damage ignition components and knobs and void the warranty Keep the back and side cart free and clear from debris Keep any electrical supply cord or the rotisserie motor cord away from the heated areas of the grill Never use the grill in extremely windy conditions If located in a consistently windy area oceanfront mountaintop etc a windbreak will be required Always adhere to the specified clearance Never use a dented or rusty propane cylinder Keep any electrical supply cord and the fuel supply hose away from any heated surface While lighting keep your face and hands as far away from the grill as possible Burner adjustment should only be performed after the burner has cooled Safety Instruction PROPER PLACEMENT AND CLEARANCE OF GRILL Never use your gas grill in a garage porch shed breezeway or any other enclosed area Your gas grill is to be used outdoors only Do Not install this unit into combustible enclosures Minimum clearance from sides and back of unit to combustible construction 24 inches 61cm from sides and 24 inches 61cm from back DO NOT use thi
23. isconnect fuel line from your grill and call 27 12 802 1515 or your gas supplier for repair assistance In case of severe gas leaks or fie contact your local fire department CONNECTION THE LP GAS CYLINGER Your grill is equipped with gas supply orifices for use only with LP gas It is also equipped with a high capacity hose regulator assembly for connection to a standard 9kg LP gas cylinder 52cm high 30cm diameter To 8 Also apply soapy solution to the cylinder seams See connect the LP gas supply cylinder please follow the below If growing bubbles appear shut cylinder OFF steps below and do not use or move it Contact an LP gas supplier or your fire department for assistance 1 Make sure cylinder valve is in the complete off position turn clockwise to stop 2 Check cylinder valve to ensure it has proper internal female threads TO DISCONNECT THE LP GAS CYLINDER 1 Turn the burner valves off 2 Turn the cylinder valve off fully turn clockwise to stop 3 Detach the regulator assembly from the cylinder valve by turning the wheel clockwise 23 Installer Final Check List I v Minimum clearance from sides and back of unit to USER PLEASE RETAIN THIS MANUAL FOR combustible construction 24 inches 61cm from FUTURE REFERENCE sides and 24 inches 61cm from back LP GAS CYLINDER CAUTIONS v All internal packaging removed Y Knobs turn freely a Do Not store a spare LP gas cylinder under or 4 o p near this appliance
24. k to the jet immediately turn off the gas supply at the burner control valve After ensuring that the flame is extinguished re light the appliance as described in below Should the appliance again BURN BACK close the valves and examine the mixing tube or burner for any obstruction If there are no obstructions and the burn back still occurs call a technician to examine the appliance and make any necessary repairs Do not make any unnecessary adjustments or modifications to this grill a qualified LP gas technician should do any adjustments To reduce the chance of BURN BACK you must clean the burner tubes before assembling your grill and at least once a month in late summer or early fall when spiders are most active Also perform this burner tube cleaning procedure if your grill has not been used for an extended period of time A clogged tube can be lead to a fire beneath the grill Visually check the burner flames prior to each use The flames should look like this picture If they do not refer to the burner main tenancy part of this manual Safety Instruction LP Gas Supply System Hi resulting in death or serious injury could occur A 9kg cylinder of approximately 30cm in diameter by 52cm high is the maximum size LP gas cylinder to use The safety feature prevents the cylinder from being overfilled which can cause malfunction of the LP gas cylinder regulator and or grill The LP gas supply cylinder to
25. liability personal injury or property damage resulting from an improperly assembled burner HOW TO REPLACE MAIN BURNER Step 1 Insert the burner onto the orifice As show below make sure burner hole aim at orifice Step 2 Secure the main burner on the back wall of fire box with 1 Pin and secure it at the front of fire box with 1 screw CAUTION 1 Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other flammable vapors and liquids 2 Do not obstruct the flow of combustible and ventilation air 3 Keep the ventilation openings of the cylinder enclosure free and clear from debris 28 Trouble Shooting inte SPIDER AND INSECT WARNING Checking and cleaning burner venture tubes for insects and insect nests A clogged tube can lead to a fire beneath the grill Spiders and small insects occasionally spin webs or make nests in the grill burner tubes during transit and warehousing These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes This type of fire is known as BURN BACK and can cause serious damage to your grill and create an unsafe operating condition for the user Although an obstructed burner tube is not the only cause of BURN BACK it is the most common cause To reduce the chance of BURN BACK you must clean the burner tubes before assembling your grill and at least once a month in late summer or early f
26. p the area surrounding the grill free from combustible materials including fluids trash and vapors such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air Do not heat unopened food containers A build up of pressure may cause the containers to burst Use a covered hand when opening the grill lid Never lean over an open grill When lighting a burner pay close attention to what you are doing Make certain you are aware of which burner you are lighting so your body and clothing l i remain clear of open flames intended to be installed In Or on boats And other recreational vehicles 2 WARNING This outdoor cooking gas appliance is not When using the grill do not touch the grill rack burner grate or immediate surroundings as these areas become extremely hot and could cause burns Use only dry potholders Moist or damp potholders on hot surfaces may cause steam burns Do not use a towel or bulky cloth in place or potholders Do not allow potholders to touch hot portions of the grill rack Grease is flammable Let hot grease cool before attempting to handle it Do not allow grease deposits to collect in the grease tray at the bottom of the grill s firebox Clean the grease tray often Do not use aluminum foil to line the grill racks or grill bottom This can severely upset combustion air flow or trap excessive heat in the control area For proper lighting and performance o
27. s appliance under overhead combustible surfaces This outdoors cooking gas appliance is not intend to be installed in or on recreational vehicles and or boats 2 INSECT WARNING Spiders and insects can nest in the burners of this and any other grill and cause the gas to flow improperly This is a very dangerous condition which can cause a fire to occur behind and beneath the valve panel thereby damaging the grill and making it unsafe to operate Inspect the grill at least twice a year A WARNING Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use DO NOT USE ALUMINUM FOIL TO LINE THE GRILL RACKS OR GRILL BOTTOM This can severely upset combustion airflow or trap excessive heat in the control area 6 DO NOT LEAVE THE GRILL UNATTENDED WHILE COOKING 2 WARNING Your grill will get very hot Never lean over the cooking area while using your grill Do not touch cooking surfaces grill housing lid or any other grill parts while the grill is in operation or until the gas grill has cooled down after use Failure to comply with these instructions may result in serious bodily injury CAUTION TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK CONNECT TO PROPERLY GROUNDED OUTLETS ONLY TO REDUCE THE RISK OF ELECTRIC SHOCK KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND SAFETY PRACTICES TO AVOID PERSONAL INJURY When properly cared for yo
28. s which are pre assembled on right side of Firebox A Align the holes and secure the Side Burner Right K from inside firebox by using 3pcs Truss Head Screws H2 and 3pcs Flat Washers H6 to attach the Side Burner Right K to the Firebox A As shown in Fig 13 and Fig 14 a1 Tighten screws loosened in 10a Ensure all screws are tight Using 1pc Truss Head Screw H1 and 1pc Flat Washer H5 to attached the Side Burner Right K to the right side of main control panel As shown in Fig 14 a2 Pulse Igniter Module and Battery Assembly Remove igniter battery cap and lock washer from igniter Insert Pulse Igniter Module AB through from back of side burner control panel secure lock washer from front of side burner control panel As shown in Fig 15 Install Battery AC into ignition box with positive terminal facing outward Replace the ignition battery cap after the Battery has been installed As shown in Fig 15 18 d Insert the ignition wires to the Pulse Ignition Module AB located on the right side burner control panel As shown in Fig 16 12 Side Burner Installation a Loosen the screws which from underneath the side burner to remove two screws which are pre assembled on the bottom of the Side Burner Right K Open side burner lid and place the Side Tube Burner Z through the opening Place the Side Tube Burner Z tube over the side burner gas Valve and make sure side burner gas valve is insert
29. standard 9kg LP Gas cylinder not included with grill Never connect your gas grill to an LP gas cylinder that exceeds this capacity If an external electrical source is utilized for lights or rotisserie motors The outdoor cooking gas appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes WARNING Keep any electrical supply cord and the fuel supply hose away from any heated surfaces NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A low volume of noise is perfectly normal and will not interfere with operation of the grill If humming noise is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging procedure should be done every time a new LP gas cylinder is connected to your grill CAUTION Beware of Flashback CAUTION Spiders and small insects occasionally spin webs or make nest in the grill burner tubes during transit and warehousing These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes This type of fire is known as BURN BACK and can cause serious damage to your grill and create an unsafe operating condition for the user Although an obstructed burner tube is not the only cause of BURN BACK it is the most common cause In the event of BURN BACK where the flame burns bac
30. t baffle oO ep Main gas valve ide burner end cap right Regulator LP Side burner bowl assembly ep Side burner gas valve ide burner cooking grid Side burner lid A I ir oe Ei oO PMP Side manifold h PN Side burner flex gas line Side burner lid hinge rod pin Main manifold Side burner lid hinge rod O Main control panel Grease tray N ezel Grease tray latch Grease cup support bracket O O1 iN ontrol knob Side shelf left rease cup support bracket No G 51 2 53 54 55 56 57 58 59 O Side shelf end cap left rease box 21 22 3 24 25 26 2 28 29 30 31 O1 ooks Main burner igniter wire A ep ide shelf front panel left Main burner igniter wire B NO co 00 U ottom panel Main burner igniter wire C riangle bracket left Main burner igniter wire D lt riangle bracket right ain burner lt on nO oO co ide panel ain burner pin assembly art leg front left lame tamer O art leg rear left ooking grid ak me re ak O 1 Cart caster insert Warming rack Side panel right top 61 Hood buffer B Cart leg rear right Assembly Instructions 1 Cart Assembly a Place the Cart Caster Inset Y into the Cart Leg Front Left F and Cart Leg Rear Left G As shown in Fig 1 b Loosen but do not remove the eig
31. tall the Grease Box T under the Grease Tray L As shown in Fig 24 14 Cooking Components Installation a Place the Flame Tamers M Cooking Grids N into the grill As shown in Fig 25 21 b Insert legs of Warming Rack O into the holes on the top of firebox side panels Place Side Burner Cooking Grid P into the side burner As shown in Fig 26 15 Liquid Propane Tank Installation From rear of grill place the Liquid Propane gas cylinder into the Bottom Panel B hole Then attached the regulator to the Liquid Propane cylinder by turning the regulator handle clockwise If the outdoor cooking appliance Is not in use the gas must be turned CLOSED position at the Liquid Propane Cylinder As show in Fig 27 90 upright orientation to provide FM Always keep the LP gas cylinder at Du vapor withdraw 22 Gas Hook Up NSS ee NEVER CONNECT AN UNREGULATED GAS SD SUPPLY LINE TO THE APPLIANCE USE THE Regulator Connection 5 REGULATOR HOSE ASSEMBLY SUPPLIED es j SET a This is a LP gas configured grill Do not attempt A to use a natural gas supply the grill has not been AT N approved for natural gas use N Total gas consumption per hour with all burners set on HIGH TEE 48 000 BTU Hr Inspect valve connections port and regulator assembly Look for any damage or debris Remove Side burner 12 000 BTU Hr any debris Inspect hose for damage Never attempt to use damaged or obstructed
32. the initial browning This cooks the food through without burning the outside Foods cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time NOTE This barbecue unit is designed to grill efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers positioned above each burner Grill Lighting Instructions 5 WARNING IMPORTANT BEFORE LIGHTING Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the grill if the odor of gas is present Do not use any other hose connection other than the regulator hose assembly that came with the unit Never substitute regulators and hose assembly for those supplied with the grill If a replacement is necessary contact the manufacturer for proper replacement The replacement must be specified in the owners manual WARNING Always keep your face and body as far away from the burner as possible when lighting TO LIGHT THE MAIN BURNER Make sure all knobs are OFF then turn on the gas supply from the LP gas cylinder Always keep your face and body as far from the grill as possible when lighting Your grill has an exclusive patented built in ignition The igniter is battery operated To ignite each burner simply push and turn the control knobs to the
33. ur grill will provide safe reliable service for many years However extreme care must be used as the grill produces intense heat that can increase accident potential When using this appliance basic safety practices must be followed including the following Do not repair or replace any part of the grill unless specifically recommended in this manual All other service should be referred to a qualified technician This grill is not intended to be installed in or on recreational vehicles or boats Children should not be left alone or unattended in an area where the grill is being used Do not allow them to sit stand or play in or around the grill at any time Do not store items of interest to children around or below the grill Do not permit clothing pot holders or other flammable materials to come in contact with or too close to any grate burner or hot surface until it has cooled The fabric could ignite and cause personal injury For personal safety wear proper apparel Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking Only certain types of glass heat proof glass ceramic earthenware or other glazed utensils are suitable for grill use These materials may break with sudden temperature changes Use only on low or medium heat settings in accordance with the manufacturer s guidelines Safety Instruction iit Kee
34. ws H2 As show in Fig 8 15 7 Firebox Assembly NOTE The firebox assembly is heavy and will require two or more people to lift and position onto grill cart Failure to do so may result in injury Be sure to remove all packaging material during assembly a Remove the Firebox Assembly A from the carton and carefully place onto the grill cart Lid handle will face front and be above front panel As shown in Fig 9 b Attach Firebox A to the grill cart by using 4pcs Truss Head Screws H2 As shown in Fig 9 8 Temperature Gauge Assembly Attach Temperature Gauge AD and Temperature Gauge Housing AF to the lid by using 1pc hex nut that pre assembly on the temperature gauge As shown in Fig 10 16 9 Side Shelf Left Assembly a Loosen but do not remove two screws which were pre assembled on left side of Firebox A Align the holes and secure the Side Shelf Left J from inside firebox by using 3pcs Truss Head Screws H2 and 3pcs Flat Washers H6 to attach the Side Shelf Left J to the Firebox A As shown in Fig 11 and Fig 12 a1 Tighten screws loosened in 9a Ensure all screws are tight Using 1pc Truss Head Screw H1 and 1pc Flat Washer H5 to attached the Side Shelf Left J to the left side of main control panel As shown in Fig 12 a2 17 10 Side Burner Right Assembly a 11 Loosen but do not remove two screw
35. ws which were pre assembled on the cart legs align the holes of the bottom Front Panel E with the screw in the legs then place the Front Panel E onto the screws in the cart legs As shown in Fig 5 b Tighten the screws that were loosened in step 3a Note Flat facing side of the Front Panel E should faces out c Repeat steps 3a and 3b to assemble the top Front Panel E As shown in Fig 5 14 4 Triangle Bracket Assembly a Z a g Loosen but do not remove four screws on Bottom Panel B two screws on Cart Leg Rear Left G and two screws on Cart Leg Rear Right 1 Align the holes of the Triangle brackets with the screws in the Bottom Panel B and Cart Leg Rear Left G and Cart Leg Rear Right 1 to connect Triangle Bracket Left Q and Triangle Bracket Right R to Cart Leg Rear Left G and Cart Leg Rear Right I As shown in Fig 6 Tighten the screws Note The flat portion of the triangle brackets should face the rear of the grill Wheel Assembly Place the wheel X on the Axle attached to Cart Leg Front Right H and Cart Leg Rear Right I place 1pc Flat Washer H7 to the wheel then place and tighten 1pc Nuts H3 on the Axle As show in Fig 7 Repeat step 5a to attached the other wheel Attached the Wheel Caps W on both Wheels as shown in Fig 7 Cylinder Support Bracket Assembly Mount the Cylinder Support Bracket S onto the Bottom Panel B using 4pcs Truss Head Scre
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