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1. 36 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation
2. METRO EMERSON Metro Series Mobile Computing Workstations MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement L01 497 RevD Copyright 2015 Industries Corp InterMetro Industri oration www metro com THIS PAGE INTENTIONALLY LEFT BLANK Notice InterMetro Industries Corporation reserves the right to make improvements or changes in the products described in this manual at any time without notice While reasonable efforts have been made in the preparation of this document to assure its accuracy InterMetro Industries Corporation assumes no liability resulting from any errors or omissions in this document or from the use of the information contained herein Copyright Notice This manual is copyrighted All rights reserved This manual may be printed for personal use only This manual whole or in part may not be copied photocopied reproduced translated or reduced to any electronic medium or machine readable form for distribution This manual whole or in part may not be modified without prior consent in writing from InterMetro Industries Corporation Copyright 2015 by InterMetro Industries Corporation 651 North Washington Street Wilkes Barre PA 18705 U S A e Metro is a registered trademark of InterMetro Industries Corporation Windows is a registered trademark of Microsoft Corporation in the United States and other countries Contact Information InterMetro
3. MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 33 InterMetro Industries Corporation Battery Power rmm Battery e Power No Battery Warning No battery packs are detected in the power supply Battery packs most likely were not connected before the power supply was placed into service Notice The battery cells may not be connected during shipment due to USDOT AND IATA regulations Turn off computer equipment and then the power supply Make sure battery packs are connected by performing procedure in Connecting the Power Supply Batteries above Turn on the power supply and restart the computer equipment If this problem continues contact InterMetro Customer Service Warning 7 Short Circuit or Overload Power supply overloaded Immediately turn off the power supply Check your workstation cart for a possible short or overload Turn on the power supply and restart the computer equipment If this problem continues contact InterMetro Customer Service Warning 10 Power supply overheating Charger module Air flow in the power supply may be restricted due to cooling fan not working properly fan blocked or clogged ventilation slots around the power supply case Turn off computer equipment and then the power supply Check that the fan is not blocked Check the ventilation slots around the power supply case for dust build up and clean Turn on
4. Warning 2 Power supply overheating DC DC module e Air flow in the power supply may be restricted due to cooling fan not working properly fan blocked or clogged ventilation slots around the power supply case e Turn off computer equipment and then the power supply e Check that the fan is not blocked Check the ventilation slots around the power supply case for dust build up and clean e Turn on the power supply and restart the computer equipment e If this problem continues contact InterMetro Customer Service lt e o Warning 5 Battery pack overheating critical e System will shut down in 2 minutes e Immediately turn off computer equipment and then the power supply e Letcool for 2 hours e Turn on the power supply and restart the computer equipment e If this problem continues contact InterMetro Customer Service Warning 6 Power Supply Low temperature e System temperature below 0 C 32 F has been detected Ambient temperature is below operating range temperature sensor has failed or has become disconnected e f power supply or its workstation are in an area where the temperature is below 0 32 freezing move to an area of ambient temperature above 0 32 F freezing otherwise e Turn off computer equipment and then the power supply e Turn on the power supply and restart the computer equipment e If this problem continues contact InterMetro Customer Service
5. it shall be a center tapped single phase supply circuit NOTICE Contact InterMetro service for product repair or battery replacement Use of unauthorized service or batteries will void warranty damage equipment affect performance Electromagnetic Interference EMI Recommendations This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructions may cause harmful interference to other devices in the vicinity However there is no guarantee that interference will not occur in a particular installation If this equipment does not cause harmful interference to other devices which can be determined by turning the equipment off and on the user is encouraged to try to correct the interference by one or more of the following measures Reorient or relocate the receiving device Increase the separation between the equipment e Connect the equipment to an outlet on a circuit different from that to which the other device s are connected e Consult the manufacturer or field service technician for help MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 5 InterMetro Industries Corporation Revision History REV Revision Description Date Approved Issue A Initial Release 10 24 2012 Karl Haiden B 1 Updated graphics in Pages 23 25 26 29 03 22 2013 Karl Haiden 2 Page 4 Symbol Explanation
6. BatteryPro operation Notice Typically the Metro BatteryPro Mobile Computing Workstation Power Supply Management software and drivers are installed at the factory and no additional installation is required Notice The software package should already be installed on the workstation computer before plugging in the USB cable Refer to literature document 01 565 for BatteryPro software installation guide MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 21 InterMetro Industries Corporation _ Maintenance and Storage Cleaning Use 70 percent isopropyl alcohol IPA diluted with water for cleaning the power supply You may also use one of these products to clean the power supply e Cidex e Clorox Clean Up e Green soap United States Pharmacopoeia USP e Formula 409 e Sani Cloth Plus e Virustat Ensure that the power supply is off and unplugged Apply 70 percent isopropyl alcohol to a clean nonabrasive cloth and then wipe the power supply enclosure Cleaners applied directly to the power supply enclosure could leak inside and cause damage Be careful not to splash solvents on the power supply enclosure Connecting the Power Supply Batteries Notice The following procedure for Connecting the Power Supply Batteries applies only to Metro Series Mobile Computing Workstation equipped with the Multi Chemistry
7. Causing Equipment Regulations Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Regulatory Compliance This system was tested and complies with UL 60601 1 CAN CSA C22 22 No 601 1 and IEC EN 60601 1 1 medical safety standards MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 3 InterMetro Industries Corporation Symbol Explanations INTERMETRO INDUSTRIES WILKES BARRE PA USA METRO MODEL MPS 4009 The product is TUV certified with respect to electrical shock fire and mechanical MEDICAL POWER ELECTRONICS hazards only in accordance with UL 60601 1 CAN CSA 22 2 No 601 1 and IEC EN INPUT 100 240VAC 50 60 2 4 6A 23A 60601 1 1 as Type B Patient Care Medical Equipment suitable for use in patient OUTPUT 10 5 15 5VDC 150W A vicinity PS CER lil Attention consult accompanying documents Important Safety Instructions This document contains important safety and operating instructions for the MPS 4009 Power Supply Please read all instructions and cautionary markings before putting it into service on a Mobile Computing Workstation gt gt gt gt gt Caution User maintenance consists of cleaning periodic tightening of fasteners and the like For safety purposes any and all servicin
8. Cells index finger Line up the plug with the socket below it and insert it downward all the way until the latch locks completely The latch should click into place Line up Cable Plug with Socket Push Cable Plug firmly into Socket until clip locks e Check that all connections have been made and properly seated with latches locked There are up to of 2 battery pack connectors in an MPS 4009 Multi Chemistry power supply Properly seated connections Close the Battery e Rotate the Battery Connector Access Panel back up pushing until Connector Access the top is firmly seated against the case Panel e Re install the screws on sides of power supply that hold the Battery Connector Access Panel 24 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Disassembly and Assembly Procedure of Power Supply Batteries SLA Sealed Lead Acid Battery Disassembly Procedure 1 Remove access panel to access the battery connector as shown in figure below Removal of Access Panel 2 Firmly grip the cable plug between thumb and index finger as shown below Press the tab on the battery terminal and remove it Unplug Cable Plug 3 Firmly pull out the battery tray to observe the 3 SLA batteries and remove positive negative battery terminals and the unused connector from the rubber band on the SLA battery Pull Out Battery Tray MPS 4009 Multi Chemistry Power Supply Ope
9. Industries Corporation 651 North Washington Street Wilkes Barre PA 18705 Phone 1 800 992 1776 http www metro com support FCC Information This device complies with FCC Rules part 15 Operation is subject to the following conditions 1 This device may not cause harmful interference and 2 This device must accept any interference that may be received including interference that may cause undesired operation Notice This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at the user s expense Warning Changes or modifications to this device not expressly approved by InterMetro Industries Corporation could void the user s authority to operate this equipment Shielded cables must be used with this unit to ensure compliance with the FCC Class A limits Industry Canada This class A digital apparatus meets all requirements of the Canadian Interface
10. Remote Fuel Gauge at the user s eye level Multi Chemistry 512 to 540 Watt hours Wh capacity rechargeable batteries Fits conveniently in the base of the Flo Series Mobile Computing Workstations Software application Metro BatteryPro provides the power supply status on the Metro Series Mobile Computing Workstations monitor display o Status icon on Windows taskbar o Desktop status window o Power Properties dialog to configure settings and view diagnostic data Compatible with Flo 1700 and 1800 series Mobile Computing Workstations Standard Human Interface Device HID USB connection between MPS 4009 Power Supply and workstation computer User manual supplement included MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Equipment Classification The Metro MPS 4009 Li Nano Power Supply is TUV certified with respect to electric shock fire and mechanical hazards only in accordance with UL 60601 1 CAN CSA 22 2 No 601 1 and IEC EN 60601 1 1 as Type B Patient Care Medical Equipment suitable for use in patient vicinities The MPS 4009 Multi Chemistry Power Supply is a Class Equipment that is also internally powered According to the degree of protection against electric shock it is a Type B applied part According to the degree of protection against ingress of water the MPS 4009 Multi Chemistry Power Supply is considered ordinary i Warning Risk of Explosion The MPS 4
11. Section Attention consult accompanying documents logo is changed to Open Book Page 44 Removed Wine Glass label from Shipment of Power 11 09 13 Karl Haiden Supply Section as per Emerson Corporate Directives Page 5 Added Battery Service Label C05 1100 02 07 14 Karl Haiden D 1 CRN 15 057 Action Item to remove BatteryPro content from 02 24 15 Karl Haiden the manual 2 Updated References in Page 9 6 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Table of Contents Table Gf COMENS ED 7 Referen eS CP T 9 introduction RESET EE 10 Mobile Rechargeable Power Supply sisi 10 Power Supply Status oo rent ate iste een tede es ee xa etie ee xu eae ee ERR RON 11 Features aneis TEES 12 Equipment Classificato nenia eee ed E dele eR UM de eee re e ee xS hg 13 Important Product NOtIC s eder et ente E re PU ti ete note 13 dunes 13 ee Getting Started Ne 14 InstallatiOnt b e 14 Battery Preparation ce er ec he Nan im rte naa o pee ane 14 Charging the Power Supply Battery ss 14 Powering Up the MPS 4009 Multi Chemistry Power Supply ss 15 1 16 Power Supply Location on the Metro Series Mobile Computing Workstation 16 Powering Up the MPS 4009 Multi Chemistry Power Supp
12. different Lithium Nano Phosphate Battery Li Nano Non Class 9 Shipment In the USA the Li Nano batteries can be disconnected from the power supply for a regular Ground shipment The shipping container must have the following marking LITHIUM BATTERIES FORBIDDEN FOR TRANSPORT ABOARD AIRCRAFT AND VESSEL CAUTION 2 IF DAMAGED Lithium Ion Battery DO NOT LOAD OR TRANSPORT PACKAGE IF DAMAGED For more information call 703 527 3887 CHEMTREC AANANAAAAAAAAAAAAAAAAAAAAAABAAAAAAN WALA ASAASASAAASASAAAAAAAA BAAN ULLAL LLL Class 9 Shipment Outside the USA in any shipping mode and air or sea transport inside the US the power supply must be shipped as fully regulated Class 9 Hazardous Material Dangerous Goods In this shipping mode the batteries can be connected or disconnected The shipper must be certified for Li lon Class 9 shipments The power supply must be shipped per UN3481 Lithium ion batteries contained in equipment on cargo aircraft only Typically a power supply contains two battery packs Ratings below given per battery pack 30 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Per battery pack Battery weight 2 75 Wh rating 264 Wh Equivalent Li Content ELC 24g LiFe Mid grade Battery CALB The LiFe Mid grade Battery can be co
13. procedure are usually taken from a previous power supply mounted on the workstation If replacement hardware is needed please contact InterMetro Customer Service 1 Attach two handle brackets one on each side of the power supply using three 8 32 pan head screws Be sure to put the right hand bracket on the right side and left hand on the left side the ramp tabs should be at the low end of the slant and to the outside 2 Facing the back of the workstation align the handle brackets inside the power supply mounts on the bottom of the workstation base Lift the power supply up and move toward the front of the workstation sliding the handle brackets up the ramp of the mounts until the tabs on lower ends of the brackets drop and catch in the slots on the mounts Secure each side with two 8 32 pan head screws Ensure that the batteries are connected See Connecting the Power Supply Batteries below 5 Connect All Cables DC Power connector RJ45 cable to the Gauge port USB to the USB B port and AC cable Note that USB connection is required for use with Metro BatteryPro Secure the AC cable with the clamp to the ground stud on the back of the power supply 20 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Removing the 4009 Power Suppl A Caution For safety only qualified service personnel should perform the following procedure to remove the MPS 4009 Power Supply fr
14. the power supply and restart the computer equipment If this problem continues contact InterMetro Customer Service 34 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation OIII Technical Specifications Input Voltage Output Voltage Maximum Output Power Battery Type Short Circuit Protection Battery Capacity Charging Time Operating Temperature Charge Status Indicator Outlet rating Weight Approvals 100 240 VAC 50 60 Hz 4 6 to 2 3 A 11 15V 150 W Continuous 200 W Peak e Li Nano Lithium lon Nano Phosphate LiFePO e LiFePO Mid Grade CALB e Sealed Lead Acid SLA 30 A fuse on PCB User Inaccessible e Li Nano full load of 2 battery packs 528 Wh e SLA full load of 3 battery packs 540 Wh e full load of 4 battery packs 512 Wh 2 hours Fan with lt 50 W Load 3 hours Fanless with lt 50 W Load 10 to 30 50 F to 86 F LED on remote fuel gauge Charge 10 carts per 20 A circuit e Power Supply with Li Nano Lithium lon Nano Phosphate LiFePO 23 8 lbs e Power Supply with SLA Sealed Lead Acid Battery 42 2 lbs e Power Supply with mid grade LiFe CALB China Aviation Lithium Battery 24 3 lbs FCC Part 15 Subpart B Class A Industry Canada Class A UL60601 1 and CSA C22 2 No 601 1 IEC EN 60601 1 1 Safety Medical Equipment IEC EN 60601 1 2 EMC Medical Equipment RoHS compliant RoHS Directive
15. 009 Multi Chemistry Power Supply is not suitable for use in the presence of a flammable anesthetic mixture with air or with oxygen or nitrous oxide The MPS 4009 Multi Chemistry Power Supply is suitable for continuous operation Important Product Notices The MPS 4009 Multi Chemistry Power Supply is a subsystem component of the Metro 1700 and 1800 Series Mobile Computing Workstations Please refer to the respective User Guide for the Mobile Computing Workstation to which the Power Supply is attached for additional information The MPS 4009 Multi Chemistry Power Supply is only T V certified if the equipment is left in its original configuration as shipped from InterMetro Industries Corporation If the user alters the power supply by changing components on or adding components to the power supply this will void the TUV certification of the power supply and the CSA certification of the Mobile Computing Workstation and is expressly prohibited by InterMetro Industries Corporation The Power Supply used is provided with a Hospital Grade or Hospital Only attachment plug for connection to the AC supply circuit To ensure equipment grounding reliability the Power Supply should only be connected to AC outlet receptacles which are marked Hospital Grade or Hospital Only Where the integrity of the external protective earth connector arrangement is in doubt equipment shall be operated from its internal electrical power source Disposal
16. 2002 95 EC MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 35 InterMetro Industries Corporation E NE Contacting InterMetro Industries Corporation InterMetro Industries Corporation Contact Information InterMetro Industries Corporation 651 North Washington Street Wilkes Barre PA 18705 Phone 1 800 992 1776 http www metro com support InterMetro Customer Service For all customer service related issues or if you need technical assistance please call our customer service department at 1 800 992 1776 Americas 905 676 9890 Canada 31 76 58 77550 Europe 9714 811 8286 Middle East 65 6550 1291 Asia Pacific Repair Power Supply To return equipment for repair D ET e Have model and serial numbers ready E MODEL MPS 4009 obtain either the Power Supply information from its label or the Workstation information from its label as shown at left e Contact InterMetro Customer Service at the contact number given above to obtain a RMA number e Please write the RMA number on the air bill in the reference section on the outside of the package LUN P N C13 731 P S 1207 00094 System Rev B Firmware Rev 3 0 10 PCBA Rev A2 e Return the equipment to InterMetro Industries Corporation 3263 Elam Farms Pkwy Murfreesboro TN 37127
17. IIIILILLLLLLLLIILLLLLLILLLLLLLLLLLLLLLLLLLLLLLILLLLLILLILILLLILLLULIILILLn Lnn jnz zZ Operation The following section describes the basic function and operation of the MPS 4009 Multi Chemistry Power Supply System Power Supply Location on the Metro Series Mobile Computing Workstation The MPS 4009 Multi Chemistry Power Supply is located in the bottom of the Metro Series Mobile Computing Workstation under the Base Deck The Remote Fuel Gauge located on the monitor stalk and the AC Power Cord associated with the Power Supply is also indicated Remote Fuel Gauge E Le m dl il pe T AC Power Base Deck e o t Power Supply Flo 1700 Series Base Showing Location of Power Supply Caution Before using the equipment for the first time the Multi Chemistry cells may need to be connected They may not be connected during shipment due to USDOT and IATA regulations See Connecting the Power Supply Batteries in Maintenance and Storage below 16 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Powering Up the MPS 4009 Multi Chemistry Power Supply To turn on the Power Supply flip the ON Normal Operation Extended Storage switch located on the side of the power supply to the ON up position _ Metro MPS 4009 Multi Chemistry Power Supply ON Extended Storage Switch Important Notice If the MPS 4009 Multi Chemistry Power Suppl
18. ON Extended Storage Switch to the Extended Storage OFF position before attempting any maintenance or cleaning Turning off computers or disconnecting the AC power cord alone will not reduce the risk of electric shock because the Power Supply is internally powered by a battery Warning Risk of Electric Shock The AC power cord is the only means to disconnect the Power Supply and Metro Series Mobile Computing Workstation from the AC power grid mains The ON Extended Storage Switch on the Power Supply does not disconnect from main power On the other side the Power Supply employs a Lithium lon Nano Phosphate LiFePO battery or SLA to provide mobile DC output power Low voltage 10 16 VDC DC power is available from the Power Supply even when the AC cord is disconnected from an AC outlet To remove DC power put the ON Extended Storage Switch in the Extended Storage OFF position DANGER Risk of Explosion The Mobile Computing Workstation and the Power Supply are not for use in hazardous classified locations Do not use the Mobile Computing Workstation nor recharge the Power Supply battery in oxygen enriched areas areas where flammable anesthetics are used or stored or any other hazardous classified location MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Caution USA 240 V A If an MPS 4009 Power Supply is connected to a 240 V supply system in the United States of America USA
19. Power Supply MPS 4009 The battery cells may or may not be connected during shipment due to USDOT and IATA regulations The procedure is required immediately after unpacking before powering up and using the workstation for the first time A Caution Only qualified service personnel should perform the following procedure for Connecting the Power Supply Batteries Ensure Power e Ensure the AC cable is disconnected from the wall outlet Supply is off 22 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation e Ensure Normal Operation Extended Storage switch of the Power Supply is in the Extended Storage Standby down position Power Supply switch down to Standby Open the Battery Notice On some models Metro Series Mobile Computing Workstation Connector Access it may be necessary to access the Power Supply on the back Panel by opening a cover door at the bottom of the cart Open Power Supply Cover Door As Required e Remove screws on sides of power supply that hold the Battery Connector Access Panel Remove Screws Remove Screws Power Supply Rear View MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 23 InterMetro Industries Corporation e Remove access panel to access the battery connector as shown in picture below Battery Connector Connect the Battery At each connector firmly grip the cable plug between thumb and
20. Steel and Aluminum sections of the power supply as well as LiFePO4 batteries can be disposed of or recycled Lead acid batteries must be recycled in accordance with local state and federal regulations Electronic components or printed circuit boards etc shall be disposed of in accordance with local state and federal regulations For further information call InterMetro Customer Service MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 13 InterMetro Industries Corporation Getting Started Installation In general the Metro MPS 4009 Multi Chemistry Power Supply System is provided already installed on a Metro Mobile Computing Workstation and is ready for use after preparing and fully charging the batteries The MPS 4009 Multi Chemistry Power Supply System can be retrofitted or installed new on a Metro Mobile Computing Workstation The power supply is self contained and is attached using the correct mounts on the bottom of the Metro Mobile Computing Workstation base Metro BatteryPro is ready to install on the workstation computer Instructions for installing an MPS 4009 Power Supply and Metro BatteryPro are provided in MPS 4009 Power Supply System Installation below Unpacking If ordered separately the MPS 4009 Multi Chemistry Power Supply will arrive fully assembled at the customer s site in a cardboard box After cutting open the box lift the MPS 4009 out of the box Inspection Af
21. g other than the procedures detailed in the Maintenance section of this manual must be performed by qualified service personnel only For all service items please contact Inter Metro Customer Service Caution Do not operate an MPS 4009 Power Supply or associated Metro Series Mobile Computing Workstation if either has received a severe impact been knocked over fallen down stairs or otherwise been physically damaged Please have a qualified service person inspect both the Mobile Computing Workstation and the Power Supply for any performance or safety hazard prior to putting it back into service Caution Ensure that the AC power supply cord is located and secured so that it will not be stepped on tripped over or otherwise subjected to damage or stress Please secure the AC power cord plug in the retaining clips provided on the Mobile Computing Workstation when it is unplugged from the AC outlet in order to prevent accidental tripping and physical damage to the cord plug or electrical insulation To prevent damage to any cords or connectors when disconnecting always grasp and pull by the connector and not the cord Do not operate the Power Supply or Mobile Computing Workstation with damaged cords or connectors Please replace the damaged component immediately Contact InterMetro Customer Service for replacement parts and service Caution To reduce the risk of electric shock unplug the Power Supply AC cord from an AC outlet and switch the
22. isplay and optionally on the workstation monitor by the Metro BatteryPro software Remote Fuel Gauge Display The remote Fuel Gauge is embedded in the Metro Series Mobile Computing Workstation monitor mount at eye level height and is connected to the power supply It displays the battery charge level and state with a series of LED indicators Remote Fuel Gauge Display Metro BatteryPro Mobile Computing Workstation Power Supply Management Software In a manner similar to notebook computer battery monitors Metro BatteryPro Mobile Computing Workstation Power Supply Management Software displays the MPS 4009 Power Supply status battery level as a percentage and calculated remaining run time The status is displayed on the Workstation display monitor using the Windows task bar and control panels Metro BatteryPro also alerts the user when the power supply batteries are reaching the end of the discharge cycle so that the user can perform any one of three actions 1 Save any work and shut down the system 2 Allow the computer to shut down in an orderly manner with all data quickly stored onto the hard drive for Hibernation 3 Plug the power supply into a wall outlet to start charging the unit MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 11 InterMetro Industries Corporation Features The Metro MPS 4009 Multi Chemistry Power Supply features Rugged steel construction built to last
23. ly ss 17 Remote Fuel Gauges eter ie oH PERPE A SET ea toic E de EEG Re ie 17 MPS 4009 Power Supply System Installation 20 Hardware Installation 55555 tea ota ete eG i em e ero itte lieta a 20 Software Installation A nb rhe ne mine ler mie dieta ett eges 21 Maintenance and Storage cs be et oaa eo i sd o Medus 22 CAMES s eL Mee ettet ede eese ertet et te o o Le 22 Connecting the Power Supply Batteries ss 22 Disassembly and Assembly Procedure of Power Supply Batteries 25 Storage and Transport Conditions eene nennen nennt serene nennen nenne inns 30 Shipment of Power Supply an ei cubes nee ere derat ere a e e n eere eer ibs bra te y ree reden des 30 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 7 InterMetro Industries Corporation Troubleshooting oe oe Re M t eos ee 32 Technical SDecUICatlOriS ases dod rera bn eda EA REA rest e 35 Contacting InterMetro Industries Corporation 36 InterMetro Industries Corporation Contact Information ss 36 InterMetro Customer SEVICE o Ue Foe REP e CR EAT ECHTE ER eei e 36 Corm El 36 8 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation References Document Number Title 101 502 Flo 1700 Series Mobile Computing Workstation Operations Manual 101 503 Flo 1800 Series Mobile Computing Wo
24. nnected or disconnected and requires a fully regulated Class 9 shipment in any shipping mode The shipper must be certified for Li lon Class 9 shipments The power supply must be shipped per UN3481 Lithium ion batteries contained in equipment on cargo aircraft only The power supply contains one battery pack Ratings below given per battery pack Per battery pack Battery weight 7 33 kg Wh rating 512 Wh Equivalent Li Content ELC 48g SLA The SLA battery is not considered a Hazardous Material Dangerous Goods and there is no restriction on shipping the SLA batteries MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 31 InterMetro Industries Corporation Troubleshooting General Tips e f a problem occurs while you re working stop immediately If you continue you may lose data and destroy problem related information e Observe what is happening Write down what the power supply workstation computer and other devices are doing as well as what actions you took immediately before the problem occurred e What appears on the workstation monitor Record or capture a screen image of any messages that occur e Carefully read popup messages especially if you are also using Metro BatteryPro they generally contain information that gives a solution to the problem that occurs Please refer also to the Metro BatteryPro Users Manual if it is in use e What programs and or optional devices are you u
25. ocedure Removal of Access Panel 2 Firmly grip the cable plug between thumb and index finger as shown below Press the tab on the battery terminal and remove it Unplug Cable Plug 3 Pull out the battery tray to remove the CALB battery Ej Pull Out Battery Tray 28 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation LiFe Mid Grade CALB Battery Assembly Procedure 1 Align CALB battery with power supply enclosure and secure battery connector as shown in figure below 2 Firmly grip the cable plug between thumb and index finger as shown below Press the tab on the battery terminal and insert it Note Secure the battery connector cable as well Plug Battery Connectors 3 Install the battery tray inside the Green Cubes Power Supply compartment as shown in figure below Installation of Batteries MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 29 InterMetro Industries Corporation Storage and Transport Conditions Environmental conditions for shipping and storage are e Ambient temperature range of 40 C to 70 C 40 to 160 F e Relative humidity range of 10 to 100 e Atmospheric pressure range of 14 76 in Hg to 31 29 in Hg Shipment of Power Supply The MPS 4009 Power Supply is available in 3 battery chemistry options Depending on the battery chemistry the preparation of the shipment is
26. om the Metro Mobile Computing Workstations To remove the MPS 4009 Power Supply from the workstation base for replacement perform the following steps Notice Save all handle brackets screws and other hardware that are removed by this procedure for the replacement power supply to be mounted on the workstation If replacement hardware is needed please contact InterMetro Customer Service 1 Disconnect all cables DC Power connector RJ45 cable from the Gauge port USB from the USB B port and AC cable Remove the AC cable clamp from the ground stud on the back of the power supply 2 Disconnect the batteries when shipping the power supply See Disconnecting the Power Supply Batteries for Shipment below 3 Remove the two 8 32 pan head screws from the workstation power supply mounts on each side 4 Facing the back of the workstation lift the power supply up to free the tabs from the slots on the mounts on the bottom of the workstation base Slide the handle brackets down the ramp of the mounts and lift out the power supply 5 Remove the three 8 32 pan head screws from each of the two handle brackets on each side of the power supply Notice The handle bracket hardware must be removed and the batteries must be disconnected before returning the power supply to InterMetro Industries Corporation Software Installation The Metro BatteryPro software application installation file contains all drivers and applications for Metro
27. play the charging status of the Multi Chemistry power supply Fuel Gauge Status LI 2 eecccee Battery is discharging under normal mobile operation Example shown is down to about 5096 charge remaining E Low battery LED flashing plug power supply into AC immediately AC indicates the power supply is plugged into the wall AC CH indicates the battery is charging AC and CH LED must be ON The amber LEDs will turn on in sequence to indicate the charging status Example shown is up to about 50 charged Battery E AC indicates the power supply is plugged into the wall AC The Amber LEDs indicate the battery is fully charged Note that the CH LED is not lit because the battery is not being charged since the cycle is complete 6000000 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Flashing LEDs Charge Time Notice Extended Storage Notice Long Term Storage Longer than one week Additional patterns with flashing of the LEDs indicate a problem with the MPS 4009 Power Supply Please see Troubleshooting in Maintenance and Storage below for additional information Charge time for fully depleted batteries depends on the amount of load connected to the power supply Typically it takes 2 hours in fan mode and 3 hours in fan less mode with LiFePO4 and 4 hour
28. rations Manual Supplement Doc No L01 497 25 InterMetro Industries Corporation 4 Release the Velcro straps tray in order to remove the 3 SLA batteries _ wc Remove Velcro Straps SLA Sealed Lead Acid Battery Assembly Procedure 1 Place battery tray with Velcro straps on a secure or grounded table as shown in figure below f em Battery Tray with Velcro Straps 2 Install 2 SLA batteries on the battery tray horizontally as shown below On the third SLA battery make sure a rubber band is place around the battery as shown below The rubber band will be used to secure the extra battery connector mo Installation of SLA Batteries 26 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation 3 Place the third SLA with rubber band wrapped around it vertically next to the other two SLA batteries as shown below Connect all positive and negative battery terminals to the SLA s Note Check all positive and negative terminals for accuracy Tighten the Velcro straps to secure the SLA batteries on the battery tray Connect Terminals to SLA Batteries 4 Install the battery tray inside the Green Cubes Power Supply compartment as shown in figure below Installation of Battery Tray MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 27 InterMetro Industries Corporation LiFe Mid Grade CALB Battery Disassembly Pr
29. rkstation Operations Manual 01 565 BatteryPro V3 6 10 0 Instructions for Use MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 InterMetro Industries Corporation Introduction Mobile Rechargeable Power Supply The Metro MPS 4009 Power Supply can consist of one the following chemistries e Lithium lon Nano Phosphate Li Nano or LiFePO4 e Sealed Lead Acid SLA e LiFePO battery made by China Aviation Lithium Battery These rechargeable power sources can all be utilized for the Metro Series Mobile Computing Workstations The Metro Multi Chemistry Power Supply is a fully automatic power supply charger system with a nominal DC output voltage of 12 Volts V and a battery capacity of 512 to 540 Watt hours Wh depending on chemistry When plugged into an AC outlet it supplies the Mobile Computing Workstation system equipment while also charging the cells When unplugged from the outlet the power supply switches automatically to supply the workstation equipment from the internal Multi Chemistry rechargeable battery cells The power supply is designed for continuous operation and service is not interrupted by plugging in or unplugging the power supply MPS 4009 Power Supply 10 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Power Supply Status The status of the MPS 4009 Power Supply is displayed by a remote Fuel Gauge d
30. s for SLA regardless of fan mode to fully charge a completely depleted battery if the load of cart electronics is less than 50 Watts For a greater load charging will take longer Examples 1 Workstation electronics load is in a range greater than 120 Watts The power supply can only provide less than 13A to charge 2 battery packs Current will be reduced depending on output load 2 Charging current will resume once output load dropped Upon completion of the charge cycle all 5 amber LEDs will be illuminated and the green CH charge LED will turn off indicating that the batteries of the power supply are fully charged If the Mobile Computing Workstation will not be used for an extended period of time ensure the ON Extended Storage Switch is set to the Extended Storage OFF position If the power supply is left in the ON position the workstation equipment will continue to draw power and deep discharge the battery If the Mobile Computing Workstation is to be placed in long term storage longer than one week the Power Supply should be fully charged before placing the ON Extended Storage switch in the Extended Storage OFF position Notice MPS 4009 Multi Chemistry Power Supply enters sleep mode after one week in Extended Storage If the MPS 4009 Multi Chemistry Power Supply has been switched to Extended Storage OFF for more than 1 week connect the workstation to AC to wake up the power supply before switching it
31. sing on the workstation e See if you can cause the problem to occur again This may help you understand the source of the problem and will help you describe the problem if you must call InterMetro Customer Service for technical assistance e What LEDs on the Fuel Gauge are illuminated or flashing See also the Fuel Gauge Warnings below e Do you hear any beeps How many Are they long or short e Check the power supply fuse Is it intact Fuel Gauge The Power Supply Fuel Gauge flashes LEDs to indicate a detected Warnings problem Fuel Gauge warning LED indication legend Yellow or Green flashing LED Grey LED off White On or Off the state does not matter ignore the LED LOW LED flashing Battery nearing end of charge e Plug power supply into AC immediately 32 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Industries Corporation Warning 1 Power supply overheating AC DC module e Air flow in the power supply may be restricted due to cooling fan not working properly fan blocked or clogged ventilation slots around the power supply case e Turn off computer equipment and then the power supply e Check that the fan is not blocked Check the ventilation slots around the power supply case for dust build up and clean e Turn on the power supply and restart the computer equipment e If this problem continues contact InterMetro Customer Service amp s2 00000
32. ter the MPS 4009 Multi Chemistry Power Supply has been unpacked the user should inspect the unit for any shipping damage If there is any damage please contact InterMetro Customer Service immediately Battery Preparation Caution Before placing the MPS 4009 Multi Chemistry Power Supply into service on a Metro Series Mobile Computing Workstation the Lithium lon cells must be connected Depending on the shipment they may not be connected due to USDOT and IATA regulations Please see Connecting the Power Supply Batteries in Maintenance and Storage below Charging the Power Supply Battery Before placing a Metro Series Mobile Computing Workstation into service for the first time with the MPS 4009 Multi Chemistry Power Supply the power supply battery should be initially charged for a full 24 hours To charge the battery plug the coiled AC power cord into an AC outlet and put the ON Extended Storage Switch into the ON position see Powering Up the MPS 4009 Multi Chemistry Power Supply below For further information on the charge indicator lights of the Remote Fuel Gauge please refer to the Remote Fuel Gauge section below After the initial charge the charge time from a completely discharged battery is typically 2 hours in fan mode and 3 hours in fan less mode with LiFePO and 4 hours for SLA regardless of fan mode 14 MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement InterMetro Indus
33. to ON Warning Risk of Electric Shock The Power Supply employs a battery to provide mobile DC output power Low voltage 10 15 VDC DC power is available from the Power Supply even when the AC cord is disconnected from an AC outlet To remove DC power put the ON Extended Storage Switch in the Extended Storage OFF position MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 InterMetro Industries Corporation 19 MPS 4009 Power Supply System Installation In general the Metro MPS 4009 Multi Chemistry Power Supply is provided already installed on a Metro Mobile Computing Workstation and is ready for use The MPS 4009 Multi Chemistry Power Supply can be retrofitted replaced or installed new on a Metro Mobile Computing Workstation The power supply is self contained and is attached using the correct mounting hardware and cables on the bottom of the Metro Mobile Computing Workstation base For additional help contact InterMetro Customer Service Hardware Installation Mounting the MPS 4009 Power Supply 4 Caution For safety only qualified service personnel should perform the following procedure to mount the MPS 4009 Power Supply on the Metro Mobile Computing Workstations To mount the MPS 4009 Power Supply to the workstation base as a new or replacement to an existing power supply perform the following steps Notice All handle brackets screws and other hardware used in this
34. tries Corporation Powering Up the MPS 4009 Multi Chemistry Power Supply The MPS 4009 Multi Chemistry Power Supply is controlled by the ON Extended Storage Switch located on the side of the unit ON Extended In the position the power supply provides power to the Metro Series Storage Switch Mobile Computing Workstation systems If the workstation is not used for an extended period of time the ON Extended Storage Switch should be put in the Extended Storage OFF position The switch position disconnects the battery from any internal or external equipment and avoids deep discharges of the battery which can cause damage to the battery Notice If the MPS 4009 Multi Chemistry Power Supply has been switched to Extended Storage for more than 1 week connect the workstation to AC to wake up the power supply before switching it to ON ON Extended Storage Switch Warning Risk of Electric Shock The Power Supply employs a Lithium lon Nano Phosphate Li Nano battery to provide mobile DC output power Low voltage 11 15 VDC DC power is available from the Power Supply even when the AC cord is disconnected from an AC outlet To remove DC power put the ON Extended Storage Switch in the Extended Storage position MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 15 InterMetro Industries Corporation Vie SSULEXSLLLUZUMIIIILLLLL LILLILILILUIIIULIIIZZZZZZZZIII
35. y has been switched to Extended Storage for more than 1 week connect the workstation to AC to wake up the power supply before switching it to ON Remote Fuel Gauge To display the charge level of the Multi Chemistry cells when operating on DC power a Remote Fuel Gauge is connected to the power supply The embedded Remote Fuel Gauge is located just below the monitor in the stalk and gives the user the current battery status at eye level height Remote Fuel Gauge If the battery is fully charged all five 5 amber LEDs are illuminated The LEDs always display the battery charge level whether the computer is operating or not As the battery looses charge the LEDs gradually turn off one at a time Once the top four LEDs are off and only the amber LED marked LOW is illuminated and flashing it is recommended to plug the AC cord into an AC outlet as soon as possible to charge the battery Notice A Once the amber LED marked LOW starts to flash plug the power supply into an AC outlet to avoid loss of system power which may cause loss of data Notice Once the Multi Chemistry Power Supply has been plugged into an AC outlet the Remote Fuel Gauge two green LEDs marked and CH turn on MPS 4009 Multi Chemistry Power Supply Operations Manual Supplement Doc No L01 497 17 InterMetro Industries Corporation Seven 7 multi color LEDs green amber located on the Remote Fuel Gauge Charge Status dis

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