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Instrukcja obsługi wag serii WLY

1. 84 Assigning number of a card to a user In order to log in an operator using a transponder card scanner first assign a number of an already registered card to a selected user in the database of operators Procedure e Connect a transponder card scanner to a mass comparator s port RS 232 COM1 or RS 232 COM2 select communication port in mass comparator s settings for the transponder card scanner e In submenu lt Communication gt set baud rate for compatible with the one of the transponder card scanner default 9600b s e Enter the database of operators and edit desired operator s record go to lt Vd Card number gt option e On entering editing mode in Card number gt option an editing window lt Card number gt is opened with an on screen keyboard e Approximate the card to the transponder card scanner The mass comparator automatically displays number of detected card in the lt Card number gt field e Accept recognized number by pressing SZ key and returning to the main window of weighing mode 21 5 Additional display The mass comparator enables communicating with an additional display using the following ports RS 232 COM1 RS 232 COM2 Tcp Type of data displayed on an additional display is declared in variable lt Project template gt Procedure designing a variable Enter group of parameters lt Peripheral devices gt Press d Additional display LA
2. date time user 43 balance type balance ID level status nominal mass current mass difference temperature blank line dashes signature non standard printout 12 9 Adjustment history Contains data on all carried out adjustment processes The record is carried out automatically Each adjustment entry comprises basic data on completed process Mass comparator menu enables displaying the list of completed adjustment processes and each report is printable Printing a report from adjustment process Go to submenu lt Adjustment gt and lt Adjustment history gt then select for printing adjustment entry from a list On displaying details of a record press print soft key lt gt on display s upper bar Hint If memory for records on completed adjustments is full then the oldest record is automatically erased If internal procedures of an organization require maintaining complete documentation from all carried out adjustment processes then the list with records on adjustment should be periodically printed and filed Searching for adjustment record Mass comparator enables searching for a specific record from completed adjustment processes ES Press search pictogram and insert date of adjustment process Exporting data on completed adjustment process Connect a data storage device to mass comparator s USB port Press lt Data export gt key located i
3. Application revision L1 0 21S Balance software rev 2 0 0 Software rev MB 2 5P FLASH 0 Memory status RAM 58 Ambient conditions 20012 02 15 Last adjustment 12 25 50 Print setting 9 Parameter lt Ambient conditions gt enables previewing current ambient conditions in a mass comparator temperature humidity pressure if a mass comparator features corresponding ambient conditions sensors On selecting parameter lt Print settings gt the software sends all settings to a connected printer 90 26 COMMUNICATION PROTOCOL 26 1 General information A A character based communication protocol balance terminal is designed for establishing communication between a RADWAG balance and a peripheral devices via RS 232 interface B It consists of commands sent from a peripheral device to the balance and responses from the balance C Responses are sent from the balance on each receipt of a command as a reaction for a specific command D Commands forming the communication protocol enable obtaining data on balance s status and influencing its operation e g request measurement results from the balance zero indication etc 26 2 A set of commands Command Command description Zoo Zero balance unit platforms basic weighing units eu Send stable measurement result in current measuring unit DR asennad unit C1 Switch on continuous transmission in basic measuring unit Co _ Switch off
4. PGC Report Min 113 PGC Report Max 114 PGC Report Average PEC Repor Average 119 7 PGC Report Report no 120 2 Average Tare Report Date 121 2 Average Tare Report Result 103 122 Average Tare Report Standard deviation 123 Average Tare Report 0 25T1 124 7 Average Tare Report Number of measurements 125 Average Tare Report Measurements 126 Average Tare Report Report no 130 1131 Warehouse Code 132 Warehouse Description lt CE 1146 Gross mass in current measuring unit 1147 Tare in current measuring unit 150 PCL printer Page offset 151 Epson printer Paper cut 1165 Formulation Name 166 Formulation Code 1167 Formulation Number of ingredients 168 Formulation Sum 169 Formulation Ingredient 170 Formulation Ingredient no 175 Report from formulation Start date 176 Report from formulation End date 177 Report from formulation Sum 178 Report from formulation Target value 179 Report from formulation Difference 180 Report from formulation Number of measurements 181 Report from formulation Status 1182 Report from formulation Measurements 104 188 Ingredient Target mass 189 Ingredient Difference 190 27 Comparator Report no 191 27 Comparator Start date Comparator End date Comparator Order no 194 2 Comparator Tested standard no 195 17 Com
5. Empty line Dashes Signature Non standard printout 17 7 Report from completed comparison processes On completing each mass comparison process a report is generated The report is saved in the database lt Comparison reports gt The files are named by their date and time hour of mass comparison process An example of report from mass comparison Report no C 31 10 11 11 43 End date 2011 10 31 11 44 46 n A B A D 1 0 000 0 131 0 001 0 1305 2 0 002 0 130 0 003 0 1275 3 0 004 0 131 0 004 0 127 Mean difference 0 12833 g Standard deviation 0 00189 g Method ABA Signature Use of data contained in the header and footer Should data from header and or footer be used follow below procedure o Press lt P Print header gt soft key before starting mass comparison procedure o Carry out the procedure A report is printed automatically on accepting the last measurement result When mass comparison result is displayed it is possible to print it PRINT gt key for numerous times by multiple pressing of lt Ce o Press lt Print footer gt soft key after completing the mass comparison procedure 60 17 8 Administrating information and quick access keys visible on the display Mass comparator user can select information and quick access keys that are visible on the display In order to set appropriate content of information and quick access keys press grey coloured workspace 5 5 M
6. Product Packaging Universal variable 1 5 Dashes Empty line GLP report Signature Non standard printout 54 BASIC PRINCIPLES FOR USING PRINTOUTS 1 Press PRINT key on mass comparator s overlay to print variables that are contained in section WEIGHING of the standard printout and if they are attributed YES see above list of variables in printouts 2 Variables attributed as YES present in the HEADER and FOOTER are printed ONLY on pressing Print Header and Print Footer soft keys The soft keys have to be added to the bottom bar of the display aS quick access keys Adding quick access keys on the bottom bar of the display is described in point 15 3 of this user manual Print data from header Print data from footer Caution Measuring units for printing mass indication Net main measuring unit adjustment unit Tare main measuring unit adjustment unit Gross main measuring unit adjustment unit Current result currently displayed measuring unit Supplementary unit supplementary measuring unit Mass main measuring unit adjustment unit Non standard printout e Non standard printout a printout may contain TEXTS and VARIABLES which are acquired from the software on printout Each non standard printout is a separate project featuring specific name by which it is identified and saved in the database of printouts PROCEDURE 1 Press option lt Non standard printout
7. The NET pictogram flashes on the display The operator can determine net mass of weighed load On taking off the load from mass comparator s weighing pan and as the indication returns to autozero zone the software automatically deactivates Tare value 17 5 Printout mode printout release e Function key PRINT printout release manual operation Never printout deactivated First stable the first stable measurement is printed Each stable all stable measurements are set for printing Each printout of all measurements stable and unstable in case of a verified balance only stale measurement results are printable as in setting lt Each stable gt e TRYB AUTOMATYCZNY Never printout deactivated First stable the first stable measurement result obtained after placing a load on mass comparator s weighing pan is recorded record of the following measurement result takes place only on unloading the weighing pan returning of the mass indication below set threshold s value and placing another load on balance s weighing pan Last stable accepted is the last stable measurement recorded before taking the load off the weighing pan The record takes place on taking the load off the 58 balance s weighing pan and returning of the mass indication below set threshold s value e THRESHOLD mass value obligatory for operation of automatic printout Set in grams e PRINT REPORT Yes automatic report
8. e Value of mean difference of indications ABBA or ABA eas BLR DX gt D N e Standard deviation D 67 17 10 Working mode activating procedure Procedure e while in the main window press soft key located in the upper bar of the display which opens a submenu lt Working modes gt with selection of available working modes Select lt lt Mass Comparator gt mode the software automatically returns to the main window and displays mode s pictogram in the upper bar e Simultaneously grey coloured workspace indicates message lt Start control gt e Set internal and external supplementary weight depending on mass comparator s type to appropriate for mass of adjusted standard use knob for setting supplementary weight see fig 1 and fig 2 CAUTION Before carrying out mass comparison process and depending of mass comparator model Set appropriate substitution weight of the weighing pan for adjusted mass Standard e g in case of mass comparator MYA 100 3Y KO series or set mass to be compared using a knob located on a side of mass comparator s housing for instance in case of a mass comparator WAY 500 KO series it is 500 200 100 In case adjusted mass is 50g then the knob has to be set on mass 100g and additionally the weighing pan has to be loaded with a Supplementary weight 50g fig 1 and fig 2 63 Changing measuring range of the mass comparator can ONLY be carried out when there is
9. list of variables for use while designing a printout 6 delete all printout content 7 printout editing field e Save designed printout Caution To erase characters in a printout press Back key To move cursor press navigating arrows 78 Example of Printout no 1 use of large editing field Balance no 400015 Balance parameters Balance no 32 Max 220 9 Balance parameters d 0 001 g Max 220 g d 33 Product name hk e Date 2011 10 24 Time 3 Time 11 48 06 Net 6 Net weight 94 147 KS Ei E 4 Carried by Admin Template Printout template Carried out by 75 on Example of Printout no 2 printout template from a file All printout templates can be designed in a form of external files that are imported to a mass comparator A file with printout template has to have an extension txt or lb and contain all constant and variable data On importing the content of a printout template can be modified Procedure Design a txt or Ib file in an optional editor Copy the file to a data storage device Connect the data storage device to balance s USB port press 4 lt Sal download a printout template from a file gt key mass comparator s display shows data stored on the data storage device connected to the USB port search for a file with printout template and press its name the printout template is automatically copied to an e
10. press field with its name List of parameters defined for a client 1 Client name Client code internal code identifying a client VAT no tax identification no Address Postal code City Discount Printout type of printout label declared to a client 19 5 Mass comparison reference standards Database of reference standards comprises data on mass standards which are used for carrying out calibration on a specific mass comparator It is applicable for mass comparator s cooperation with RAD CAL system Procedure Enter submenu lt Y Databases gt and press lt Mass comparison Reference Standards gt field e Press lt Add gt key e Select one of available options SZ to add a new standard to the database ES to abort process e If a standard already exists in the database of reference standards press field with its name 74 List of parameters defined for a mass standard Name Code internal code identifying a standard Mass standard s accuracy class Factory number Actual mass of a reference standard as noted on mass Standarde calibration certificate 6 Set number a bet 19 6 Mass comparison Tasks Database of planned tasks to be carried out on a mass comparator It contains Specification of each task It is applicable for mass comparator s cooperation with RAD CAL system Procedure Enter submenu lt Y Databases gt and press lt Mass comparison Tasks gt f
11. printout release e Function key PRINT printout release manual operation Never printout deactivated First stable the first stable measurement is printed Each stable all stable measurements are set for printing Each printout of all measurements stable and unstable e AUTOMATIC MODE Never printout deactivated First stable the first stable measurement result is recorded Last stable accepted is the last stable measurement recorded e THRESHOLD mass value obligatory for operation of automatic printout Printout e STANDARD PRINTOUT Contains data with attribute YES set in menu Adjustment GLP Project e NON STANDARD PRINTOUT Enables selecting a non standard printout which is stored in the database in menu lt PRINTOUTS gt 40 12 ADJUSTMENT Mass comparators 3Y series depending on type feature either automatic internal or external adjustment calibration system thus ensuring required measurement reliability and accuracy Menu lt ADJ USTMENT gt contains functions controlling operation of mass comparator adjustment process including options 12 1 Internal adjustment Internal adjustment applies an internal adjustment weight built in the mass comparator s housing Pressing lt Internal adjustment gt key on mass comparator s overlay automatically activates the adjustment process On process completion the display previews a corresponding message and its Status CAUTION Mass comparator
12. 238 7 Mass control T1 threshold value 239 7 Mass control T2 threshold value 240 Mass control Average in percent DX 241 Mass control Standard deviation in percent 261 DE SR 1263 Density Volume 266 Density Mass of steel standard 1267 Density Mass of aluminum standard 268 Density Density of steel standard 269 Density Density of aluminum standard 275 Ambient conditions report Date and time 106 276 Ambient conditions report Temperature THB 281 Ambient conditions report Air density 282 Ambient conditions report Humidity 283 Ambient conditions report Pressure 289 7 Mass Comparator Reference Standards Mass 290 2 Mass Comparator Reference Standards Set no 295 Animal weighing Threshold 296 Animal weighing Averaging time 300 Tasks Code Tasks Class Tasks Mass Tasks Order no 305 Tasks Tested standard no Caution 1 Format of variables 0 and 1 is finished with characters CR LF i e switching to a next line is carried out automatically 2 Variables are not operated by software version Standard 107 31 2 Variables formatting Mass comparator user can randomly format numerical variables text variables and date which are dedicated for printing and which are displayed in the grey coloured workspace of the display Formatting types e Variables with left
13. It contains maximally 6 pieces of information If more data are selected then only the first 6 are displayed Each parameter features two option YES information enabled displayed in the workspace NO information disabled DA Weighing Printouts 16 5 Printouts Menu printouts comprises two separate sections The first one is standard printouts the other one is non standard printouts Standard printouts comprises three internal sections featuring different variables For each variable set option YES to include it in a standard printout If option NO is selected then the variable is disabled i e it is not printed PROCEDURE 1 Press field with name of a template to be edited Header Weighing Footer and select variables to be printed 2 If a printout is a non standard one create it o HEADER onal Dashes SEI Working mode Date g 53 O O Time Balance type Balance ID User Level status Client Warehouse Product Packaging Universal variable 1 5 Empty line GLP report Non standard printout WEIGHING N number of measurements Date Time Level status Client Warehouse Product Packaging Universal variable 1 5 Net Tare Gross Current measurement result Supplementary measuring unit Mass Non standard printout FOOTER Working mode Date Time Balance type Balance ID User Level status Client Warehouse
14. RADWAG systems can omit unnecessary information by using parameters that mark the beginning and the length of the code required to analyze 5 Should a barcode be recognized by a balance it needs to have some particular features A code requires programming a characteristics prefix and suffix In a standard accepted by RADWAG a prefix is a sign byte 01 hexadecimal and a suffix is a sign byte OD hexadecimal 6 Most barcode scanners allow to enable disable different barcode types 7 Programming of scanners is usually performed by reading special barcodes or by using an external software tool 8 Barcode scanners purchased with RADWAG systems are already configured and checked for correct operation Barcode without Barcode with required prefix and suffix in requires fixes in hexadecimal format ASCII format YP 01 30 30 32 31 30 31 32 36 OD 00210126 EAN 8 111 35 APPENDIX G Menu structure User adjustment Description Internal adjustment External adjustment User adjustment Adjustment test Automatic adjustment time Report printout GLP Project gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt Adjustment history Value Function Function Function Function 1 12 No Yes Name Adjustment Working mode Date Time User Balance type Balance ID Level status Nominal mass Difference Temperature Current mass Empty lin
15. User adjustment is carried out with an optional standard which mass ranges between 0 15 Max and Max Adjustment procedure is compatible with the external adjustment process but before its start the software opens a message box for entering mass of a standard used for user adjustment CAUTION User adjustment is available only in instruments that are not subject to conformity assessment verification In order to start user adjustment enter submenu lt Adjustment gt and select option Ch User adjustment Then follow the commands indicated on mass comparator s display 12 4 Adjustment test lt Adjustment test gt function is intended to compare the results of completed internal adjustment process with the adjustment value stored in mass comparator s factory parameters Such comparison enables determining the size of mass comparator s drifts over time 42 12 5 Automatic adjustment This submenu determines a factor which is valid while activating internal adjustment process Available options are None automatic adjustment disabled Time adjustment is triggered by time interval The interval is set in menu lt Time of automatic adjustment gt 12 6 Temperature automatic adjustment is triggered by temperature changes only Both temperature changes and elapsing time are factors triggering the initiation of automatic adjustment process CAUTION Changes to the parameter are possible only in case of
16. administrator should add user profiles and set their corresponding access level the procedure of assigning access levels is described further in this user manual On future logging in select a user from the list and on entering password the software initiates operation with access level set for a corresponding user Log out procedure While in main weighing window of the application press name of a logged operator located in the display s upper bar A window with operators database is opened Press lt Log out gt soft key ocated as position no 1 in the list of operations The software returns to the main window and display s upper bar indicates word lt Log In gt instead of name of a logged operator s32 Access level Software of mass comparator 3Y series provides four access levels administrator advanced operator operator and guest anonymous logging Each user independently on assigned access level can carry out weighing processes using available function keys Below table indicates relation between an access level and the access to editing user parameters databases and software functions Authorization Guest anonymous logging Advanced operator No access to editing any of user parameters It is not possible to accept a weighing record nor to start a process No access to menu lt Databases gt Access to editing parameters in submenu lt Profiles Readout gt and settings in group of parame
17. all weighing processes carried out on a mass comparator Caution Enabling parameter lt a E2R System gt can only be carried out by balance manufacturer or authorized personnel 82 21 2 Printer Mass comparator submenu lt Printer gt enables Setting communication port with a printer Defining printer s code page default 1250 Defining printout templates A printout template is a description of how to print information from databases If it is insufficient the printout standard can be modified In order to check correctness of a designed printout template print for instance parameters related to a product function activated on moving to the Database of Products Products Product editing press printer pictogram Default values for each of printout templates Weighing printout template 0 Product printout template 50 51 User printout template 75 76 Client printout template 85 86 Warehouse printout template 1130 131 Packaging printout template 80 81 82 Ambient conditions printout template AMBIENT CONDITIONS Date and time 275 Temperature of sensor 1 value C Temperature of sensor 2 value C Temperature THBS value C Humidity THBS value Standard printout template 285 289 83 21 3 Barcode scanner The mass comparator enables cooperating with barcode scanners which are used to quick searching for a produ
18. basic measuring Unit 94 Immediately send measurement result in Current measuring 95 26 5 Manual printout Automatic printout 98 CONNECTING PERIPHERAL DEVICES KE KKK ERR KE KE KE KE KR KKK N 98 DIAGRAMS OF CONNECTING CABLES enen enk KKK KKK KE KE KE KN KN KR KK 99 ERROR MESSAGES israddau aaa 100 ADDITIONAL EOQULPMENW siscnrccvrscuntacrsuvernvadendsausteresevibertsevstevcsuiecin 100 APPENDIX A Variables for pDrintoute ee KK KK KEN E KEE KENE KEN 101 BL Me BC ge ENEE 101 31 2 Varlanles FOnMalunG EE 108 APPENDIX D Settings of CITIZEN printer cssccccennssesccennnsesees 110 APPENDINX Settings of ZEBRA printers 110 APPENDIX F Communication with barcode 5 111 APPENDIX G Menu Structure KEE KEE E KN KE KEE KEE KENE Ku e 112 1 TECHNICAL DATA Mass comparators UYA 3Y KO MYA 3Y KO series wars mea waxcapacty ig YS Electric compensation ig 5g range EC Mass comparator WAY 3Y KO series WAY WAY WAY WAY 3Y KO 1 Case KO 2 ETS KO Reg 3Y KO Max Max capacity 520 520g 1 02 1 02 kg 2 02 2 02 kg 5 02 5 02kg Electric compensation 10g 20g 10g 50g range 100g 50g 3000 100g 500g 300g a 279 50g 30g 50g Ume Power P
19. continuous transmission in basic measuring unt Cu1 Switch on continuous transmission in current_measuring Cuo Switch off continuous transmission in current measuring unit DH Set low checkweighing threshold LO up Set high checkweighing threshold HE opp Give value of low checkweighing threshold LO oun Give value of high checkweighing threshold HE PC Send all implemented commands Z lt o Caution Each command must end with CR LF characters OTe 26 3 Format odpowiedzi na pytanie z komputera On receipt of a command the terminal sends a response in one of the following formats XX_A CR LF command understood and in progress XX DCR LF command carried out appears only after the a command AA A XX CRLF command understood but not accessible at this moment an error occurred on command carrying out time limit exceeded while waiting for stable measurement XX ECRLF l nites A H result time limit is balance s characteristic parameter XX stands for a name of sent command Substitutes spaces 26 4 Commands description Zero balance Format Z CR LF Accessible responses Z ACRLF command understood and in progress Z DCRLF command carried out Z ACRLF command understood and in progress Z command understood but zeroing range exceeded Z ACRLF command understood and in progress Z ECRLF time limit exceeded while waiting for stable measurement result Z I CRLF command
20. custom set of quick access keys and data displayed in the grey coloured workspace Procedure 1 Press grey coloured workspace 2 The display indicates menu of Settings Keys Information Printout and Profile 3 Press lt Settings gt or lt Information gt key 4 Assign keys to displayed quick access keys and select information that is displayed in the grey coloured workspace 000 Information 2 CR LR Printouts Profile 18 2 Additional settings of Statistics mode The additional settings enable adjusting the working mode to user s needs and requirements To access the setting follow below procedure Procedure 1 Press grey coloured workspace 2 Press lt Settings gt key 3 The display indicates functions related to checkweighing such as Result control Tare mode Automatic footer printout Printout mode Value release Printout Means of using the above functions are given in point 10 8 Additional parameters on weighing process 68 18 3 Parameters related to a series of measurements Each series of measurements can be accompanied by the following options previewing results printing report deleting last measurement deleting all results in a statistics Procedure 1 Press peT Statistics gt key 1 Displayed options Result Print Delete last Delete 2 Select one of available option Result to preview statisti
21. dedicated to management of calibrating and testing procedures in a laboratory from the moment of accepting an order through its progress and until issuing a calibration certificate The software manages the complete testing process The operation of mass comparators in connection with the software for network management of calibration process provides improved efficiency reliable measurement results and complete documentation from calibration process together with lower labour costs The system enables initiating calibration procedure by ordering a task to a mass comparator In such case data is transferred to the software for the purpose of registering controlling and finally issuing a calibration certificate In the RADCAL system the mass comparators autonomously cooperate with the THB ambient conditions monitors enabling easy recording major ambient factors like temperature humidity and atmospheric pressure throughout the control process The modules are detachable from the mass comparators for calibration and adjustment of their sensors Data on current ambient conditions is displayed in real time on mass comparator s display The data is also sent do RAD CAL software for control and data storage purposes Mass comparator s cooperation with the system and the calibration process carried out with supervision of the RAD CAL system are described in software s user manual 66 18 STATISTICS measurements and carrying out st
22. mass comparators which are not subject to conformity assessment verification 12 6 Time of automatic adjustment Parameter lt Time of automatic adjustment gt enables determining time interval for triggering automatic adjustment process of a mass comparator Time interval is specified in hours Available parameters values are between 1 and 12 hours Setting the time of automatic adjustment Press lt Time of automatic adjustment gt key Which opens a new window for selecting time value specified in hours which needs to elapse until repeated triggering of the following internal adjustment process CAUTION Changes to the parameter are possible only in case of mass comparators which are not subject to conformity assessment verification 12 7 Adjustment report printout Parameter lt Adjustment report printout gt determines whether or not a report from adjustment should be automatically printed on its completion To set automatic report printout on adjustment completion go to parameter lt lt Adjustment report printout gt and select option lt YES gt 12 8 GLP project GLP is one of means for maintaining documentation from work in accordance with adopted quality system Data selected for printing are printed on each release of a report from mass comparator s adjustment process A GLP report can contain the following information and signs adjustment adjustment mode working mode name of a working mode
23. mixture Printout Printing a template assigned to a product 19 3 Weighing records Each measurement result sent from a mass comparator to a printer or a computer is saved in the database of weighing records Mass comparator s user can preview data from each weighing record Procedure e Enter submenu lt Databases gt e Enter database of lt Weighing records gt and press desired entry record List of weighing record s parameters saved in the database kl Measurement date Measurement result Tare value Determination of measurement status stable unstable Product name User Client Client name Working mode name Warehouse name of source warehouse Packaging name of tare applied during product s weighing process Result control Weighing platform no field denoting number of a weighing platform balance scale on which a measurement was carried out Leveling demonstrates if level status was maintained during measurement Ambient conditions alerts demonstrates if temperature and humidity were stable during measurement lt 73 19 4 Clients Database of Clients contains name of Clients for whom the measurements are carried out Procedure e Enter submenu lt Databases gt and press lt Clients gt field e Press lt Add gt key e Select one of available options 7 to add a new client to the database ES to abort process e If a client already exists in the database of clients
24. of available functions Select a function from displayed list and return to weighing with saving carried out changes 87 23 OTHER PARAMETERS This menu contains global parameters on mass comparator operation such as language date time beep sound display calibration level control 00 Enter submenu lt Others gt by pressing key and lt 95 Other gt key 23 1 Interface language Procedure CC Enter submenu lt tpo Others gt press lt Language gt option and select language version of mass comparator s communication interface Available language version gt Polish gt English German French Spanish 23 2 Data and time setting Mass comparator user can set date and time which are located in the upper bar of the display Entering editing mode of date and time settings is carried out in two ways e By pressing date and time field located in the upper bar of balance s display in main menu mode 00 e By pressing key and selecting menu bo Other Date and Time Entering date and time setting mode opens an on screen keyboard Set date and time in the following sequence year month day hour minute and accept set values by pressing _ key Caution Access to Bis Date and Time gt option in mass comparator s menu is conditioned by setting of access level for this parameter 88 23 3 Beep sound Procedure 00 Enter submenu lt 95 Other
25. peripheral equipment Use only accessories and peripheral equipment recommended by the manufacturer of your mass comparator The mass comparator must be unplugged from the mains before connecting or disconnecting any peripherals printer PC computer computer keyboard PS 2 type or additional display On connecting the peripherals plug the mass comparator to mains Ree ee 4 MASS COMPARATORS DESIGN 4 1 Dimensions 206 E Dimensions of mass comparator s terminal A Dimensions of a measuring unit of mass comparator WAY 3Y KO series 25 Dimensions of a measuring unit of mass comparator APP 3Y KO series Hot 4 d DR e TK SE 252 FA EN 573 3 Dimensions of a measuring unit of mass comparator XA 3Y KB series Dimensions of a measuring unit of mass comparator PS 3Y KB 302 199 368 Dimensions of a measuring unit of mass comparator APP 3Y KB series 27 4 2 Interfaces Description of available interfaces 1 Ethernet RJ45 4 IN OUT RS232 COM2 2 RS232 COM1 3 USB port Interface RS232 and IN OUT RS232 socket DB9 M male front view Pin2 RxD Pin3 TxD Pin5 GND IN OUT RS232 socket DSUB15 F female front view Pinl GNDWE Pin2 OUT Pin3 OUT2 Pin4 COMM Pin5 6 9VDC Pino IN4 Pin7 IN3 Pins TxD2 Pin9 5VDC Pin10 GNDRS Pinll IN2 Pinl2 IN1 Pin13 Rx
26. s adjustment requires stable ambient conditions no air movement no vibrations Remember to carry out the adjustment process with no load on the mass comparator s weighing pan 12 2 External adjustment External adjustment is carried out using an external adjustment weight with appropriate accuracy class and mass specific to mass comparator s type and its maximum capacity The process is carried out semi automatically and the following process phases are indicates on mass comparator s display CAUTION External adjustment is available only in instruments that are not subject to conformity assessment verification Process course e Enter submenu lt Adjustment gt and select option External adjustment e Mass comparator s display indicates the following message box e If there is a load on mass comparator s weighing pan take it off the weighing pan 41 e Press key The mass comparator determines start mass which is indicated by a message box Start mass determination on the display e On determining the start mass the mass comparator display s a message box e Acting according to the command place an ordered weight standard on mass comparator s weighing pan and press key e On completing the adjustment procedure the mass comparator indicates a message box e On accepting the message box with key the mass comparator returns to weighing mode 12 3 User adjustment
27. understood but not accessible at this moment Tare balance Format T CR LF Accessible responses T ACR LF command understood and in progress T DCRLF command carried out T ACR LF command understood and in progress T v CRLF command understood but tarring range exceeded T ACR LF command understood and in progress T_E CRLF time limit exceeded while waiting for stable measurement result T_I CR LF command understood but not accessible at this moment Give tare value Format OT CR LF Accessible responses OT_TARA CR LF command carried out Response format 0 space tare space unit space CR LF Tare 9 characters with right justification Unit 3 characters with left justification Caution Tare value is always given in adjustment unit Set tare Format UT_TARE CR LF where TARE tare value Accessible responses UT OK CRLF command carried out UT CRLF command understood but not accessible at this moment ES CR LF command not recognized tare format incorrect Caution Use dot in tare format as decimal point 93 Send stable measurement result in basic measuring unit Format S CR LF Accessible responses S ACR LF command understood and in progress S_E CRLF time limit exceeded while waiting for stable measurement result 53 CR LF command understood but not accessible at this moment S ACRLF command understood and in progress MASS FRAME r
28. upper right corner of the display Follow hints and commands displayed by the mass comparator s software 19 2 Products Database of products contains names of all products that are weighed counted or controlled Procedure e Enter submenu lt Y Databases gt and press lt Products gt field e Press lt SR Add gt key e Select one of available option to add a new product to the database ae to abort process e If a product already exists in the database of products press field with its Name List of parameters defined for a product 1 Name 2 Description 3 Product code 4 EAN code 5 Mass unit mass of a product 6 Min Minimum mass for weighing the product using result control thresholds LO 7 Max Maximum mass for weighing the product using result control thresholds HI s DD e 9 10 11 12 13 14 15 16 Tolerance value calculated in relation to mass 5 denoting measuring area in which the measurement is recognized as correct Tare product s tare value set automatically on selecting a product from the database Price Unit price of a product Density Product s density used for compensating air buoyancy as sample density g cm Shelf life time in days Date Set product s date constant VAT VAT value related to a product Ingredients Editing field for inserting names of ingredients used for preparing a product e g if a product is a
29. 4 s14 Value COM 1 1 No Yes Settings Settings COM 2 1250 Settings None COM 1 COM 2 A 0 None COM 1 COM 2 None COM 1 2 Tcp Settings Value Selection Selection Selection Selection Selection Selection Selection Selection Access level Description Value Anonymous user Guest Selection User Selection Advanced user Selection Administrator Selection Date and time Guest Selection User Selection Advanced user Selection Administrator Selection Printouts Guest Selection User Selection Advanced user Selection Administrator Selection Databases Products Clients Selection Formulation Guest Packages User Warehouses Advanced user Printouts Administrator Delete data older than Others Description Language Date and time Beep Touch screen display calibration Level control 115 Value Selection Settings Selection Function Selection User manual no LMI 60 04 09 12 ENG MANUFACTURER OF ELECTRONIC WEIGHING INSTRUMENTS A R A D W A G RADWAG WAGI ELEKTRONICZNE POLAND 26 600 Radom Bracka 28 Phone 48 48 38 48 800 fax 48 48 385 00 10 export radwag com www radwag com a Te SAAR CERT Wir ISO 9001 2008 116
30. D2 Pin14 OUT4 Pin15 OUT3 28 5 START UP On plugging the mass comparator to mains instrument s diode ON LOAD located on indicator s housing is lit up Press powering key located on the upper left section of terminal s overlay Within a few seconds the OS and RADWAG software start loading which is signaled by flickering red diode ON LOAD On completing the startup procedure the instrument s display indicates main window of the mass comparator s software 6 KEYBOARD FUNCTION KEYS A 0 lt Description Switching the instrument ON OFF Zeroing Tarring Sending measurement result to a connected printer or computer SETUP Function key entering menu n Working mode selection programmable key n MN User profile selection programmable key w Internal adjustment programmable key 29 7 SOFTWARE STRUCTURE The structure of mass comparator s main menu is divided into function groups Each group comprises parameters grouped by their reference Description of each menu group is provided further in this user manual List of menu groups Parameters Mass comparator s main menu is accessed by pressing SETUP function key or soft key located in the bottom tool bar of the display The menu comprises parameters referring to mass comparator s and working modes settings PROFILES ON DATABASES COMMUNICATION PERIPHERALS OO So INPUTS OUTP
31. ERA LO Then press Information sco field of Keys cca field depending on current needs for configuration of displayed information or quick access keys Information available for displaying are Method Selected task Reference standard Measurements Difference Mean difference Standard deviation Supplementary unit Net Tare Gross Number of cycles Each piece of information is enabled by pressing its name and in opened options setting its attribute to Yes The same procedure refers to assigning quick access keys On pressing a desired quick access key next to its number a description of its function and a pictogram appear 17 9 WORKING MODE MASS COMPARISON COMPARATOR Working mode lt lt Mass Comparison gt enables determining standard deviation from a series of measurements Standard deviation is determined using two methods for carrying out series of measurements ABBA or ABA where A control mass standard reference B tested mass standard Number of measurements in a series and measurement method ABBA or ABA are determined by the user in group of parameters lt a Working modes gt in submenu lt lt Mass Comparator gt 61 Measurement results are calculated by the software according to below tables and formulas For ABBA series For ABA series Standard deviation is calculated by sequential determining of e Difference in indications of ABBA or ABA for each group of measurements D B A
32. F Signal from printer Signal from balance GND pin 3 GND pin 5 RxD pin 1 TxD pin 3 SHIELD 1 RxD pin 2 Cable mass comparator printer KAFKA PRINTER EPSON CITIZEN BALANCE DB25 M DB9 F 25 Ze Signal from printer S Signal from balance EPSON CITIZEN GND pin7 H pin3 Tx RXD pin3 Se pin2 RxD TXD pin2 SHIELD brown Cable mass comparator printer CITIZEN EPSON DSUB15 Signals from scale SHIELD PUE 7 celadon pint GNDIN black and white in OUT2 pin2 OUT1 D yello pin3 OUT2 oration OUT in4 MM OUT4 bin5 E Gei brown and white COMM pin6 IN4 brown IN1 pin7 IN3 Diack IN2 pin8 TxD2 De IN3 pind 5VDC green IN4 pin10 GNDRS pink GNDIN pin11 IN2 gey 5VDC pin12 IN1 pin13 RxD2 pin14 OUT4 pin15 OUT3 Cable IN OUT 99 29 ERROR MESSAGES Err2 Value beyond zero range Err3 Value beyond tare range Err8 Tarring Zeroing operation time exceeded FULL Measurement range Max capacity exceeded HI display range overflow LH Start mass error 30 ADDITIONAL EQUIPMENT Type name CITIZEN Label printer CK 01 Transponder card scanner SAL M Anti vibration table for laboratory balances Computer software LABEL EDITOR PW WIN RAD KEY RAD_CAL 100 31 APPENDIX A Variables for printouts 31 1 List of variables Caution Each of defined variables mu
33. PrO 77 49 10 Universal VallaDleS inscriere aa a eg 79 19 11 Delete data older han 80 19 12 Export database of weighing records to file 80 20 COMMUNICATION W 81 20d RS 232 DOME RN ee LE 81 20 2 ETHERNET DOr SEINO LEE 81 ARC ebe 966 5003 EE 82 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 PERIPHERAL DENGER ees Eege 82 ai Ee D COMM DULG 82 Zb ZPN 83 SEELEN 84 21 4 Transponder Card scanner EE 84 Zka ee tele let We Ee EE 85 INPUTS 7 OUTPUT Eege gege ge Ee e E E Eege 86 OTHER FORCE Eege 88 23 1 ENEE E WAN OU gege Ee 88 SE aNd tine SEINO ege enero assem 88 23155 Deep E e e DEE 89 23 4 Touch screen display cCailbraton 89 Pie ies al CONTO erore n E E E ETE A E E E E 89 UPDAT Einiciicciniieudeiedtauietedeiuvateveiuiatawsiwindereiesadureiuiatereiniedurerevalereneweies 90 SYSTEM HNH EECH 90 COMMUNICATION PROTOCOL A asnnk rk Kn Ke KN KN KN KE KKK KE KE KE KE KE KR KKK 91 26 1 General information 91 26 2 A set of e ell e EE 91 26 3 Format odpowiedzi na pytanie z komputera 92 26 4 Commands description 92 Zero Dalan EE 92 e te EE 93 Ge Care W ET EE 93 SGU e TEE 93 Send stable measurement result in basic measuring Unit 94 Immediately send measurement result in
34. S NO i ac Avoid side loading in particular side shocks NO 36 11 3 Leveling Mass comparator 3Y KO series features an electronic level control system On instrument s switching on the level indicator is visible in the upper right corner of the display On pressing level previewing key lt gt a window with current level Status is opened It informs on possible deviation from level and by displaying pictograms it suggests means of restoring level status Red colour of the level indicator corresponds to no level green colour is correct level status While leveling process try to position the level indicator in the central point of level controlling pictogram If the mass comparator is not leveled then weighing process is automatically blocked mass displayed is locked and no level message is displayed As soon as level status is restored the instrument returns to standard operating mode Leveling procedure e Press level status pictogram lt gt located in the upper right corner of the display e The display indicates a control panel of leveling function Operator can preview level status instrument s top elevation and blinking arrows indicating turning direction to restore level e Level the mass comparator by turning the adjustable feet in a way indicated by blinking pictograms on the display lt gt gt the level point Should move towards the center of the level circle e As the level poi
35. Settings Keys Information Printouts Profile 3 Press one of available submenu options and select item for modification Menu lt Keys gt defining quick access keys Menu lt Information gt supplementary data on weighing process displayed in the grey coloured workspace Menu lt Printouts gt selection of printout type Menu lt Profile gt selection of profile active during mass comparator s operation Menu lt Settings gt additional options related to weighing mode Menu lt SETTINGS gt Tare mode e SINGLE mass value stored in mass comparator s memory on single pressing of TARE key the following pressing of TARE key determines new tare value e SUM OF ACTIVE totalizing of applied tare values for a product and a packaging with a possibility of increasing this value by adding tare value inserted manually using on screen numeric keyboard On following determining tare value 39 for a product or a packaging the tare value introduced manually is deactivated e SUM OF ALL totalizing of all introduced tare values e AUTOTARE automatic tare mode operating with enabled option lt SUM OF ALL gt Automatic footer printout e Printout mode available options none manual footer printout mass footer printout released on exceeding value of threshold set in parameter lt Threshold gt number footer printout on exceeding number of measurements determined in parameter lt Threshold gt Printout mode
36. UTS OTHERS UPDATE INFORMATION ON SYSTEM 30 8 SOFTWARE MAIN WINDOW The software s main window is divided into 4 main sections The upper part of the touch screen display features data on active working mode logged operator date time and active connection to a computer Under which there is a grey coloured workspace Caution Data contained in the workspace is optionally configurable Configuring process is described further in this user manual Below the workspace there is a set of function soft keys ba e eG Caution Mass comparator s user can declare the presence of function keys Declaring process is described further in this user manual 31 9 LOGGING Full access to mass comparator s parameters and editing databases requires logging to instrument s software as an operator with lt Administrator gt access level First log in procedure While in main weighing window of the application press lt Log in gt text located in the upper window bar which opens a window with operators database including lt Admin gt entry On entering the lt Admin gt entry the software activates on screen keyboard for entering operator s password Insert password 1111 and accept it by pressing EA key The software automatically returns to displaying the main window and the display s upper bar indicates word lt Admin gt instead of lt Log in gt After first logging in the
37. User Manual User manual no LMI 60 04 09 12 ENG MASS COMPARATORS 3Y SERIES BALANCES AND SCALES RADWAG 26 600 Radom Bracka 28 POLAND Phone 48 0 48 38 48 800 fax 48 0 48 385 00 10 export radwag com www radwag com SEPTEMBER 2012 Table of contents te 2 eeh kt ei B r at 7 2 BASIC INFORMATION 10 3 UNPACKING AND INSTALLATION sek e ke K RK KEE KEE EEN E KREE KREE KN 12 3 1 Mass comparator UYA and MYA 5 165 12 3 2 Mass comparator WAY 3Y KO 5 66 13 3 3 Mass comparator APP 3Y KO eene e 16 3 4 Mass comparator XA 3Y KB series NNN 20 3 5 Mass comparator PS 3 EN EE 21 3 6 Mass comparator APP 3Y KB sees 22 3l e ET 23 3 6 AIR ee leie de owe ieee eae ene eee eee ee 23 3 9 Connecting peripheral equipment 23 4 MASS COMPARATORS DESIGN sissitsanvcntntecscasciensienetersucteteeneusinnewarawer 24 ALe e leg EE La CEET 24 A2 EE 28 Seo START E 29 6 KEYBOARD FUNCTION KEYS ccccccnccnnccccnnccnsccnccnncnecunecnsccnesnnennses 29 Ze SOFTWARE STRUCTURE lt 30 8 SOFTWARE MAIN WINDOW een Ka KEE KEE KENE KN KEE KEE KENE KEE KEE KKK 31 e ECH d LCE 32 LO MOVING IN USER MENU gd sgedakgde
38. Wait gt which describes mass comparator s status as waiting for loading standard B1 on the weighing pan for the second time described in the grey coloured message box only if ABBA method is enabled 12 Load standard 51 for the second time on the weighing pan and on indication stabilization accept the measurement by pressing v key 13 The following command is displayed in the information bar lt Load A1 2 gt 14 Unload standard B1 15 The display shows a command lt Wait gt which describes mass comparator s status as waiting for loading standard Al on the weighing pan for the second time described in the grey coloured message box 16 Load standard Al on the weighing pan and on indication stabilization accept the measurement by pressing v key 65 17 Description in the grey coloured workspace changes to lt Number of cycles 2 n gt it is information on switching to the following measuring cycle 18 Acting as in case of the first measuring cycle carry out measuring procedure until completed 19 The procedure is completed automatically by printing a report from calibration process The report is automatically saved in the database of reports 20 Now user can complete calibration process or repeat the process 17 12 Mass comparison process cooperation with RAD CAL computer software RADWAG mass comparators 3Y series enable cooperating with Radwag computer software RAD CAL RADCAL system designed by RADWAG is
39. arator If the function is enabled the following measurement results are compared to each other in constant time intervals If the results differ less than declared AUTOZERO range e g 1 division the mass comparator is automatically zeroed and the markers of stable indication ma and precise zero Q are displayed Active AUTOZERO means that each measurement starts from the precise zero point There are however cases where the function may disturb the weighing process For instance during very slow placing a load on the weighing pan e g adjustment of a mass standard In such case the correcting system of zero indication may also correct the actual indication of a load placed on the weighing pan In such situation it is recommended to disable function s operation Accessible settings NO autozero function disabled YES autozero function enabled Last digit The function determines visibility of the last decimal ET lace indicated on measurement result The functions on i provides three settings Always all digits are constantly visible Never last digit is blanked When stable last digit is displayed only on stable measurement 50 15 2 4 Measuring units Mass comparator user can declare in a profile a start unit supplementary unit and two custom measuring units A custom measuring unit features o A multiplier o A name 3 characters If a custom unit is designed then its name is added to the
40. arching a record by name or code 19 9 Printouts Database of Printouts contains all saved NON STANDARD printouts Each non Standard printouts features a name code and a 50 called template Procedure e Enter submenu lt Y Databases gt and press S Printouts gt field e Press lt Add gt key should a new printout be added e Select one of available options to create a new non standard printout ES to abort process e If a non standard printout template already exists in the database press field with its name and insert identifying data Caution It is possible to use an option for searching a record printout by name or code ke Designing new printout template Procedure e Enter submenu lt Y Databases and press S Printouts gt field e Press lt Add gt key to create a new printout or edit an existing template Jr Printout no 1 SF sch EI Non standard no 1 e In the Record editing field press lt Template gt key e A window is opened for creating an optional printout e While designing a printout use on screen keyboard displayed on the touch screen display It features the same options as a regular computer keyboard 1 enlarging the editing field 7 recommended while using an external computer keyboard connected to balance s USB port 2 cancelling key 3 accepting key 4 download a printout template from a file 5
41. atistical calculations The range of statistical data is conditioned by mode s internal settings Working mode activating procedure e while in the main window press soft key located in the upper bar of the display which opens a submenu lt Working modes gt with selection of available working modes main window and displays pictogram in the upper bar The grey coloured workspace contains the following data o N no of samples o SUM total no of samples o X mean value from a series o MIN minimal value in a series o MAX maximum value in a series o SDV standard deviation On selecting the statistics mode the display contains the following quick access keys in the bottom bar 1 Setup access to mass comparator s menu 2 Print header print of data declared in the header 3 Print footer print of data declared in the footer 4 Database of products selection of products from corresponding database Set tare Statistics Add to statistics ee 67 18 1 Setting of keys and workspace for Statistics mode When carrying out a series of measurements bear in mind below characteristics of keys operation Pressing lt OM PRINT gt key causes releasing a printout and adding a measurement to statistics lt Pressing lt ah Add to statistics gt key causes ONLY adding a measurement to statistics without releasing a printout As in any other working mode balance user can define
42. bit RS 232C Stop bit 1 bit RS 232C X ON No IEEE 1284 On Means of activating an information test printout and carrying out changes in printer s settings is specified in a user manual of CITIZEN printers 33 APPENDINX E Settings of ZEBRA printers Baud rate 9600b sec Parity control none Bits 8bit Stop bits 1 bit Data on a printout from a printer regarding RS 232 Serial port 96 N 8 1 Means of activating an information test printout and carrying out changes in printer s settings is specified in a user manual of ZEBRA printers 110 34 APPENDIX F Communication with barcode scanners 1 For communication with barcode scanners RADWAG balances 3Y series use RS232 interfaces and simplex transmission one direction without handshaking Only two wires are required for assuring such a transmission Therefore used scanners should be equipped in such interface with disabled both hardware and software handshaking 2 Both balances and scanners have the possibility of setting of transmission parameters Both devices are required to have the same parameters Set baud rate number of data bits parity control stop bits e g 9600 8 N 1 baud rate 9600 bit s data 8 bits no parity control 1 stop bit 3 Barcode scanners can send additional information apart from the expected barcode e g type of barcode It is advisable to disable such information because RADWAG devices and software do not use it 4 Some
43. ce Standard 14 Standard deviation 15 Number of cycles 16 Method 17 Min temperature during process 18 Max temperature during process 19 Min humidity during process 20 Max humidity during process 21 Min pressure during process 22 Max pressure during process 23 Empty line 24 Dashes 25 Signature 26 Non standard printout An example of a report from mass comparison C 31 10 11 11 43 End date 2011 10 31 11 44 46 n JA B JA ID 1 10 000 0 131 0 001 0 1305 2 0 002 0 130 0 003 0 1275 3 0 004 0 131 0 004 0 127 Mean difference 0 12833333 g Standard deviation 0 0018929 g Number of cycles 3 Method ABA 76 19 8 Warehouses Depending on organizing work the Database of Warehouses contains list of places used for picking up a sample for weighing or list of places to which a weighed sample was delivered Each Warehouse should have its name code and description specified While weighing process and on selecting name of a Warehouse it is automatically assigned to the measurement result Procedure e Enter submenu lt Yatabases gt and press RB Warehouses gt field e Press lt SR Add gt key should a new warehouse be added e Select one of available options Lae to add a new warehouse to the database to abort process e If a warehouse record already exists in the database press field with its name and insert identifying data Caution It is possible to use an option for se
44. cs report Print to print report from statistics An example of report from statistics Statistics N 9 SUM 455 600 g A 50 6222 g MIN 49 939 g MAX 51 380 g D 1 441 0 SDV 0 39605 g RDV 0 78 Delete last if the last measurement has to be canceled Delete if all statistical data should be removed Measurement chart on selecting this option the software generates and displays a chart of measurements distribution with the coordinates of mass measurement for a completed measurement series Below there is an instance of a measurement chart 69 Measurements chart 2 20452 2 20451 2 20450 M e a 5 u r 2 20449 e m 2 20448 e n 2 20447 t 2 20446 a 220445 l H 520444 e 2 20443 0 1 2 3 4 5 Measurement Average g E Measurements g Probability distribution chart on selecting this option the software generates and displays a chart of probability distribution for a completed measurement series Below there is an instance of a chart The block diagram represents number of the same measurements in a series Chart of distribution probability 35 50000 45000 z 40000 ZG D se 0 25 35000 30000 di 25000 20000 45000 10000 5000 3 0 e et E EE ser on lt lt 0 2 20425 220430 2 20435 2 20440 2 20445 2 20450 2 20455 2 20460 2 20465 2 20470 Measurement value g E Measurements Gaussian distrib
45. ct in the database of products Connection to a barcode scanner is configured in submenu lt 4 Barcode Scanner gt Available options e Setting communication port with a barcode scanner e Offset setting e Setting barcode length Caution Submenu lt Communication gt requires setting baud rate to compatible with the one used barcode scanner default 9600b s Detailed description of communicating the balance with a barcode scanner is provided in APPENDIX F of this user manual The mass comparator enables communicating with a barcode scanner using the following ports e RS 232 COM1 e RS 232 COM2 Offset Setting the first data carrying character of a barcode which is the first recognized character while searching for a product Code length Setting number of characters recognized during searching for a product 21 4 Transponder card scanner Selecting logging a user on each switching on the mass comparator can be carried out by means of Inserting user s password using on screen keyboard With a transponder card scanner by approximating a registered card to the scanner Caution For correct mass comparator s cooperation with a transponder card scanner set appropriate baud rate value in submenu lt Communication gt default 9600b s Transponder card scanner port The mass comparator enables communicating with a transponder card scanner using the following ports RS 232 COM1 RS 232 COM2
46. diting field 19 10 Universal variables Universal Variables are a set of alohanumeric data which are combined with printouts products or other information related to weighing process Each variable should have its name code and value specified Procedure e Enter submenu lt D Databases gt and press lt Sa Universal variables gt field e Press lt ER Add gt key should a new universal variable be added e Select one of available options ro add a new universal variable LS to abort process 79 e If a universal variable already exists in the database press field with its name and insert required modifications to the following fields code name value Caution It is possible to use an option for searching a record by name or code 19 11 Delete data older than This field is used to deleting the content of databases from all stored data It requires specifying year month and date On accepting all parameters data Stored within set time interval is deleted The quantity of deleted data is displayed 19 12 Export database of weighing records to file All carried out measurements are saved and stored in a mass comparator The mass comparator enables exporting such data to a file using a data storage device connected to the USB port Procedure e Connect a data storage device to mass comparator s USB port Press lt ul Setup gt key and then press lt Databases gt key Wi e Inthe menu
47. e Dashes Signature Non standard printout Displays a report from completed external adjustments 112 Setting No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes No Yes Databases Products Weighing records Clients Mass comparison Reference standards Mass comparison Tasks Reports from Mass comparison Ambient conditions Packages Warehouses Printouts Labels Delete data older than Export database of weighing records to file Communication Description Value COM 1 gt Baud rate 9600 Data bits 8 Stop bits 1 Parity No COM 2 gt Baud rate 9600 Data bits 8 Stop bits 1 Parity No Ethernet DHCP Nie gt IP address 192 168 0 2 Subnet mask 255 255 255 0 Default gate 192 168 0 1 Tcp Port 4001 113 Peripheral devices Description Computer Printer Barcode scanner Transponder card scanner Additional display Inputs Outputs Description Inputs Outputs gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt gt Port Address Continuous transmission Printout template E2R System Port Code page Printouts Port Offset Code length Port Port Project Input 1 Input 2 Input 3 Input 4 Output 1 Output 2 Output 3 Output
48. ers lt i Working modes gt select lt lt Mass Comparator gt and press lt a Settings gt and lt S Method gt keys Next choose required measuring method Available measuring methods e ABBA e ABA 17 3 Declaring number of samples weighing processes in a measuring series Procedure e Enter group of parameters lt u Working modes gt e Select lt lt Mass Comparator gt and press lt n Settings gt and press No of cycles option which opens an editing window lt No of measurements gt with an on screen keyboard e Insert required number of samples and accept by pressing _ key 57 17 4 Tare mode e SINGLE mass value stored in mass comparator memory on single pressing of TARE key the following pressing of TARE key determines new value of tare Selection of product or packaging with assigned tare value causes automatic deleting of previously assigned tare value SUM OF ACTIVE totalizing of applied tare values for a product or a packaging resulting from selecting a product or a packaging from corresponding database with a possibility of increasing determined tare value by manual tare introduced manually using on screen numeric keyboard On following determining tare value for a product or a packaging the tare value introduced manually is deactivated SUM OF ALL totalizing of all introduced tare values AUTOTARE Means of operation Each first stable measurement result is tarred
49. esponse is mass value in basic measuring unit Frame format Example S CR LF command sent from a computer S _A CRLF command understood and in progress S 8 5 og CRLF command carried out response is mass value in basic measuring unit Immediately send measurement result in basic measuring unit Format SI CR LF Accessible responses 5 CR LF command understood but not accessible at this moment MASS FRAME response is immediate with mass value in basic weighing unit Frame format 17 3 4 5 6 715 16 17 18 19 20 21 marker Example S I CR LF command sent from a computer SI W r 18 5 ka CRLF command carried out immediate response of mass value in basic weighing unit 94 Send stable measurement result in current weighing unit Format SU CR LF Accessible responses SU ACR LF command understood and in progress SU_E CRLF time limit exceeded while waiting for stable measurement result SU I CR LF command understood but not accessible at this moment SU ACR LF command understood and in progress MASS FRAME response is mass value in current measuring unit Frame format 2 6 715 16 17118 113 20 2 market Example S U CR LF command from a computer S U_ACRLF command understood and in progress S U e _172 135 _N__CRLFE command carried out response is mass value in current measuring unit Immediately send measurement result in c
50. everse order 14 STEP 3 14 Assemble the knob for changing internal weight measured capacity The assembled knob 18 should indicate the maximal capacity To confirm its correct position try turning the know to the left which stands for setting the Substitution weights as applied In this position of the mechanism the maximal description on the knob should face the marker on mass comparator s housing Screw the knob using tap bolt M4 19 15 Assemble the anti draft shield 20 using 6 knob head screws M3 21 in case the mass comparator is WAY 5 3Y KO then there is no anti draft Shield but the instrument comes standard with an external anti draft Shield Assemble the insert of the weighing chamber 21 anti draft shield of the weighing pan 24 pan shield 23 and pan assembly 25 16 Optionally insert the THB sensor 26 into its intended holder 28 through the opening on the glass part of the anti draft shield into the weighing chamber Screw the sensor s holder using thumb screws M3 27 15 3 3 Mass comparator APP 3Y KO series Carefully remove the mass comparator from its packaging and place the instrument in its intended place of use Follow below guidelines to unlock the instrument and prepare for operation STEP 1 Sequence of activities unscrew 4 screws M5x10 fig 2 remove mass comparator s housing fig 1 16 STEP 2 Sequence of activities unscrew 6
51. file Procedure e Enter main menu by pressing Setup key e Enter submenu lt Profiles gt e Press and hold entry with profile name that should be copied e A menu is opened referring to available options o Edit o Delete o Copy o Cancel e Select option lt Copy gt e A new profile is created named lt Copy name gt and all setting are the Same as in the copied profile e On copying change necessary data in a profile name etc 47 Creating a new profile Procedure e Enter main menu by pressing Setup key e Enter submenu lt Profiles gt Press key which opens a message box lt Create new record gt e Accept the message box by pressing v key The software automatically adds a new record and enters its editing mode Caution Adding a profile is enabled only on logging in an Administrator Deleting a profile Procedure e Enter main menu by pressing Setup key e Enter submenu lt Profiles gt e Press and hold entry with profile name that should be deleted e A menu is opened with a list Select option lt Delete gt from the list e A message box is displayed which requires confirming profile s deleting lt Confirm to delete gt e Accept the message box by pressing EA key the profile is deleted Caution Deleting a profile is enabled only on logging in an Administrator 15 2 Profile structure Each profile contains the following entries Name Working mode Readout This
52. following ports Ka COM 1 RS232 E COM 2 RS232 S Ethernet q Tcp The ports are configured in group of parameters lt Communication gt Enter submenu lt Communication gt by pressing key and Drees Communication filed 20 1 RS 232 port settings Procedure l l Select communication port lt V COM1 gt or lt E COM2 gt Set appropriate values The RS 232 ports enable the following setting of transmission parameters e Baud rate 4800 9600 19200 38400 57600 115200 bit s e Data bits 5 6 7 8 e Stop bits None 1 1 5 2 e Parity None Odd Even Marker Interval 20 2 ETHERNET port settings Procedure Select communication port lt Ethernet gt and set appropriate values e DHCP Yes No e P Address 192 168 0 2 e Subnet mask 255 255 255 0 e Default gate 192 168 0 1 Caution Above settings serve for information purpose only Transmission parameters should be selected in accordance with the settings of client s local network To carry out changes in the settings press 2 key which opens a message box lt to make changes effective restart the balance gt Return to weighing mode and restart the device 81 20 3 TCP protocol settings TCP Le Transmission Control Protocol enables communicating two computers The TCP operates in client server mode The server pends for establishing a connection on a specified port and the client establishes co
53. gal regulations Do not use the mass comparator is areas endangered with explosion Mass comparator 3Y series is not designed to operate in EX zones WARRANTY CONDITIONS e RADWAG feels obliged to repair or exchange all elements that appear to be faulty by production or their construction e Defining defects of unclear origin defects and means of their elimination can only be realized with assistance of manufacturer and user representatives e DIE E RADWAG does not bear any responsibility for defects losses or accidents resulting from unauthorized or inadequate performing of production or service processes Warranty does not cover mechanical defects caused by product exploitation other than intended defects of thermal and chemical origin defects caused by lightning overvoltage in the power network or other random event mass comparator s defects if it is utilized contrary to its intended use mass comparator s defects if service claims removing or destroying product s protective stickers which protect the housing against unauthorized access mechanical defects or defects caused by liquids and natural wear mass comparator s defects caused by inappropriate setting or a defect of electric power network defects caused by overloading mass comparator s mechanical measuring system maintenance activities cleaning Loss of warranty takes place if a repair is carried out outside RADWAG sales office or autho
54. gt 2 Press lt Add gt ER key 3 A window is opened with a message lt Create new record gt 4 On accepting a new window is opened with the following data Name Code Project 5 Set name and code of a printout 6 Press lt Project gt key 7 A keyboard is opened on the display for editing the printout 5S 8 Use keyboard to design printout template the printout may contain texts and variables Caution A user can add a printout by importing configured texts from data storage devices connected to mass comparator s USB port Printout s name is ONLY a NAME and it is not part of its content Means of designing a non standard printout template is described in point 24 11 lt Printouts gt of this user manual 16 6 Profiles Profiles are described in point 14 lt Profiles gt of this user manual 56 17 MASS COMPARATOR 17 1 Selecting measurement method in a mass comparator Working mode settings of a mass comparator comprise special functions adjusting instrument s operation to client s individual requirements The working modes are configured in submenu lt a Working modes gt To enter submenu lt u Working modes gt press key or pictogram Parameters and lt Profile gt ae Working modes followed by pressing Settings key A window with settings of Mass comparator mode is displayed 17 2 Selecting measurement method Procedure e Enter group of paramet
55. ield e Press lt Add gt key e Select one of available options EA to add a new task to the database x to abort process e If a task already exists in the database of tasks press field with its name List of parameters defined for a mass standard l Name Code internal code identifying a standard Mass standard s accuracy class Mass of tested standard Order number Number of tested standard GE a 19 7 Reports from mass comparison Contain data on completed calibration processes Each report can be previewed searched by name date code or exported and printed Procedure e Enter submenu lt Y Databases gt and press lt Reports from mass comparison gt field e Press field of a desired report record unless it is visible on the top of the list wind the list forward using navigating keys e Report s name consists of date and time of its creation e g 10 10 11 12 33 means that the report was created on LO October 2011 at 12 33 Caution It is possible to use an option for searching a report from mass comparison processes 75 List of parameters in a report from calibration 1 Working mode 2 User name of a user carrying out the procedure 3 Report no 4 Start date 5 End date 6 Task 7 Order no 8 Number of tested standard 9 Reference standard 10 Mass 11 Accuracy class of a standard 12 Measurements 13 Mean difference between mass of tested standard and referen
56. justification e Variables with right justification e Determining number of characters for printing displaying e Determining number of decimal places for numeric variables e Converting the format of date and hour e Converting numerical variables into a code type EAN13 e Converting numerical variables and date into a code type EAN128 Special formatting signs Sign Description Example SSS Sign separating variables 7 10 Net mass in adjustment unit with for formatting constant length of 10 characters with right justification Minus sign or left 7 10 Net mass in adjustment unit justification with constant length of 10 characters with left justification Sign proceeding 7 0 000 Net mass in adjustment unit formatting or time always with three decimal places separator i e hours 3 hh mmi ss Current time in format minutes and seconds hour minute second First detected dot ina 55 0 00 Product s unit price always digit is recognized as with two decimal places separator of integer and 17 0 0000 Average from decimal parts Each measurements always with four decimal following dot is ignored places Sign formatting digits toa 7 F2 Net mass in adjustment unit chain of sign in format always with two decimal places ddd ddd where d 7 9 F2 Net mass in adjustment unit Stands for a single digit always with two decimal places and fixed minus is for digits with length
57. list of accessible measuring units This menu additionally enables inserting the value of gravitational acceleration force for mass comparator s place of use It is obligatory should a balance be used to determine mass in N 16 WORKING MODES general information Mass comparators 3Y series in standard feature the following working modes 1 Weighing Means of operation weight of a load is determined through an i indirect measurement A mass comparator measures gravitational force which attracts the load An obtained result is processed to a digital format and displayed in a form of measurement result a Mass comparator Calibration determining precise mass of mass standards by comparing a tested standard with mass of a reference Standard all Statistics Means of operation carried out measurements are used to calculate statistical data such as Min Max deviation etc The settings of each working mode include special functions specific to a mode They enable adapting mode s operation to user s individual needs A detailed description of special functions is provided while presenting each of working modes 51 16 1 Working mode selection Changing working mode e Press name of an active working mode displayed in the left corner of the upper bar e List of available working modes is displayed select name of a desired working mode and press it 16 2 Parameters related to working m
58. menu enables setting an individual profile s name a sequence of alphanumeric characters and declaring a default working mode the selected mode is activated as default on profile selecting Contains the following submenu Additional setting of a working mode Function keys Displayed information Printouts Contains the following submenu Filter Value release Autozero Autozero Dosing Last digit 48 Units Menu enables declaring the start unit the Supplementary unit 2 user defined units and entering the value of gravitational acceleration force in mass comparator s operation place 15 2 1 Name On entering this option the display opens a message box with on screen keyboard Insert name of a profile and accept it by pressing EA key The name is assigned to the profile 15 2 2 Working modes On entering this option the display opens a window containing all accessible working modes The user can introduce their settings to each of the working modes which are activated on selecting a specific profile In each of the working modes the user can change the following parameters Settings contain specific parameters relating to a working mode and universal settings such as tare mode automatic footer printout printout mode printout Functions of quick access keys declaring quick access keys which are visible in the bottom display bar Information declaring information which is
59. message Err3 Manual tare determination Procedure While in optional mode press quick access key which opens numeric keyboard on mass comparator s display Use the keyboard to insert desired tare mass and press SZ key The mass comparator returns to weighing mode and the display indicates value of inserted tare with sign Deleting tare The tare value indicated on mass comparator s display can be deleted by pressing ZERO key on the overlay or using programmable function key lt Deactivate tare gt 38 PROCEDURE 1 when the tarred load in placed on the weighing pan Press ZERO key The NET marker is deleted and new zero point of the mass comparator is determined If tare value exceeds 2 of mass comparator s maximal capacity the display indicates error message Err2 forbidden operation PROCEDURE 2 when the tarred load is placed on the weighing pan d Press programmable key lt Deactivate tare gt D The NET marker is deleted The display indicates tare value Press lt Restore tare gt key to restore previously tarred value Caution lt Delete tare gt and lt Restore tare gt processes refer to tare value determined using key 11 6 Additional parameters on weighing process Changes in settings of functions related to weighing process can program specific reactions of a mass comparator Procedure 1 Press grey coloured workspace 2 Mass comparator s display indicates menu
60. n the upper right corner of the display The process is fully automatic and on its completion a file with extension tdb is saved on a data storage device connected to the USB port The file is editable using Excel Spreadsheet or a text editor 44 13 USERS Menu Users contains list of mass comparator operators who are authorized to operate the instrument The following data can be defined for each balance user Name Code Password Access level Language Profile Card no Adding a new user can only be carried out by mass comparator s Administrator Procedure of adding a new user In menu Users press lt Add gt ER soft key Display indicates a message box lt Create new record gt accept by pressing corresponding key Define all necessary fields for a new created user Caution Search for a user in database of users by code or name Edit data on a user Press field with name of a user The display indicates data on a specific user Select and change necessary data Deleting a user can only be carried out by mass comparator s Administrator To delete a user Press and hold user name A menu is opened referring to a user record Select option lt Delete gt Edit Delete Copy Cancel 45 14 ACCESS LEVEL Access level Si in a Mass comparator determines scope of activities that a user can carry out This menu can only be modified b
61. ng a data storage device to terminal s USB port Selection of variables from a list for a printout Moving exiting one level up in menu structure 34 10 2 Return to weighing mode Changes in instrument s memory are saved permanently on returning to weighing mode Procedure Te press key for a few times until the display returns to indicating the weighin g mode press soft key in the upper bar on the display The software immediately returns to displaying the main window 11 WEIGHING Load a weighed object on mass comparator s weighing pan On stabilization of weighing result indicated by stability marker sa read the measurement result Saving a measurement result is possible in case of indicating mass above zero and stable measurement result a a marker 11 1 Selection of measuring unit Measuring unit change is carried out by pressing the measuring unit pictogram visible next to the value of measurement result on mass comparator s display Available measuring units unit denotation Taele Hong Kong Taele Singapore 35 Tael Taiwan tit Tael China tlc 11 2 Principles of correct weighing process In order to ensure long lasting instrument s use correct and reliable measurement of weighed loads follow below principles Load mass comparator s weighing pan steadily with no shocks YES NO Place weighed loads centrally on the weighing pan YE
62. nnection with a server Procedure of setting a port for TCP protocol Enter group of parameters lt Communication gt Select acl Tcp Port which opens a window lt Port gt with on screen keyboard Insert required port number and accept by pressing _ key 21 PERIPHERAL DEVICES Menu PERIPHERAL DEVICES is located in menu group Parameters It is accessed by pressing Setup key or lt A Setup gt quick access key Inside the menu there is a list of connectable peripheral devices which can cooperate with a mass comparator 21 1 Computer Active connection between a mass comparator and a computer is signaled by visible pictogram displayed in the upper bar of the main window Submenu lt i Computer gt enables configuring connection settings Procedure press key and EN Peripheral devices a Computer key set balance s parameters related to cooperation with a computer computer port o available options none COM 1 COM 2 Tcp address o give address of a balance which is connected to a computer continuous transmission o available options NO YES weighing printout template o It is possible to design an individual printout to a computer using a dedicated window with printout template Principles on creating printouts are described in point 24 11 of this user manual E2R System o E2R System is a modular system performing complex operations of Supervision and control over
63. no load on the mass comparator Knob for changing compared mass Supplementary load 50 g on the weighing pan Fig 2 e Put the control mass standard on the weighing pan e Zero Tare mass indication of the mass comparator 64 17 11 Mass comparison process basic procedure 1 Select mass comparison method of an instrument and set working mode parameters by pressing grey colored workspace and settings pictogram oy Sa Method ABBA release 2 Ces Standard printout 2 Press wl key located in the bottom section of the display and follow displayed commands 3 The display shows the following commands lt Number of cycles 1 n gt fitst cycle out of n number of cycles lt Load A1 1 gt load standard A1 for the first time in a cycle 4 Load standard A1 on the weighing pan and on indication stabilization accept the measurement by pressing v key The following command is displayed in the information bar lt Load B1 1 gt Unload standard A1 The display shows a command lt Wait gt which describes mass comparator s status as waiting for loading standard B1 on the weighing pan for the first time described in the grey coloured workspace 8 Load standard B1 on the weighing pan and on indication stabilization N LI accept the measurement by pressing v key 9 The following command is displayed in the information bar lt Load B1 2 gt 10 Unload standard B1 11 The display shows a command lt
64. nt is in the center point its colour changes from red to green which is a confirmation for correct level status 37 11 4 Zeroing In order to zero mass indication press E key The mass indication on the display should equal zero and precise zero 0 and stability m markers should appear Zeroing process is tantamount to determining new zero point recognized by the mass comparator as precise zero Zeroing is possible only in stable status of display indication Caution Zeroing the display indication is possible only within the 2 range of instrument s maximal capacity If zeroed value is above the 2 of the maximal capacity then the software indicates an error message Err2 11 5 Tarring In order to determine net weight of a weighed object place object s container packaging on mass comparator s weighing pan and on stabilization of measurement result press key The display should indicate mass equal to zero and symbols Net and sa On taking off the weighed load and its packaging from instrument s weighing pan the display indicates sum of total tarred mass with minus sign The software also enables assigning tare value to a product from a database Then on product selection from a database the software automatically uploads data on tare value for the specific product Caution Tarring process cannot be carried out if the display indicates negative or zero mass value In such case the display shows error
65. odes Each working mode has programmable parameters determining its functioning Procedure of determining these parameters Press grey coloured workspace area The following menu is displayed lt Settings gt additional options related to a mode lt Keys gt defining quick access keys lt Information gt selecting information displayed in the workspace lt Printouts gt selecting type and content of a printout lt Profile gt selecting a profile which is active during mass comparator s operation mK ween SSES 0 000 0 0 100 Information T Printouts Profile ZS e gg Press corresponding menu item and select area for modification Description of basic parameters accessible in lt Settings gt tab is provided in point 10 7 of this user manual Additional parameters on weighing process Other parameters specific to each of working modes are presented in working modes description 52 16 3 Quick access keys Mass comparator user can define up to Ba Weighing 7 quick access keys which are displayed in the bottom bar O00 Information On assigning a function to a specific key a corresponding soft key appears and it is located in the bottom navigation bar of the main window Printouts It is a so called quick access key dedicated for most often used functions and processes 16 4 Information Information on weighing process are displayed in the grey coloured workspace
66. of 9 characters with right negative value only or justification determining number of decimal places Formatting mass and 7 V6 3 Net mass in a form of EAN13 derivative of mass in code 6 character code with three decimal EAN13 code places Formatting mass and 7 T6 3 Net mass in a form of EAN128 quantities derivatives of code with three decimal places mass in EAN128 code 108 Date separator between 2 yy MM dd Current date in format days months and years year month day where yy stand for two less meaningful characters of a year Sign escape deleting a 2 yy MM dd Current date in formatting function from format year month day the following sign so that 2 yy MM dd Current date in it is recognized as text format year month day Should be used in literal meaning insert Application list of formatted variables coos meecstenmgon Net value in EAN 13 code 6 character code Net value in EAN 13 code 7 character code Net mass CC in EAN 13 code 7 character code Net value CC in EAN 13 code 6 character code Net value CC in EAN 13 code 7 character code 109 32 APPENDIX D Settings of CITIZEN printer Baud rate 9600b sec Parity control none Bits Sbit Stop bits 1 bit Handshake No IEEE 1284 ON enabled Data from a printer regarding RS232 Interface Menu RS 232C Baud rate 9600006 RS 232C Parity None RS 232C Length 8
67. of databases press lt Ha Export database of weighing records to file gt the software automatically starts exporting the database to a file Caution In case a mass comparator does not recognize a data storage device that is S connected to the USB port on entering option D Export database of weighing records to file gt a message is displayed Operation error gt e On completing the exporting process the terminal displays a message vExporting completed successfully and a name of file with extension txt that is created on the data storage device e Name of a created file consists of the name of exported database and serial number of a balance e g lt Weighing records 239800 txt gt e Disconnect the data storage device from the USB port Format of exported file The exported file has a form of a table where columns are separated by a lt Tab gt character which enables direct exporting the file to Excel spreadsheet The table contains complete data on a carried out measurement such as date and time mass and measuring unit tare and tare unit batch number operator name client name packaging name name of source warehouse name of destination warehouse result control 80 20 COMMUNICATION Menu Communication is located in a menu group Parameters It is accessed by pressing Setup key or lt Setup gt quick access key The mass comparator enables communicating with peripheral devices through the
68. olour of level indicator green level status OK red level status lost If level indicator is red the display also shows an alert no Level and blocks weighing function until level status is restored 89 24 UPDATE The function contains two modules which enable updating o Area of a user SOFTWARE o Metrological parameters WEIGHING MODULE Updating process takes place automatically by loading data from a data storage device connected to mass comparator s USB port Procedure o Prepare a data storage device with update file Required file extension pue7 o Connect the data storage device to terminal s USB port Select menu lt Software gt o The display previews content saved on the data storage device search for the update file and press its name o Updating process takes place automatically O The process of updating the weighing module takes places analogously to above procedure but the required extension of the update file is me01 Caution Weighing module updating procedure is accessible to authorized service points only If the update file is incorrect the mass comparator displays a message on process error mass comparator s parameters remain unchanged 25 SYSTEM INFORMATION This menu contains data on mass comparator s specification and installed applications Most of parameters in this menu are for the information purpose only Ap Balance ID 123456 3 AA Balance type AS 2Y
69. omparator XA 3Y KB series On placing the mass comparator on its intended place of use assemble 1 centering ring 2 weighing pan 3 pan shield On assembling connect all peripheral devices to the mass comparator 20 3 5 Mass comparator PS 3Y KB series oD dhe On placing the mass comparator on its intended place of use assemble 1 mass plate 2 weighing pan mandrels 3 weighing pan On assembling connect all peripheral devices to the mass comparator 3 6 Mass comparator APP 3Y KB series eo e On placing the mass comparator on its intended place of use assemble weighing pan fig 1 assemble 4 holders fig 2 in weighing pan s grooves and screw them using knobs fig 3 connect the terminal to mass comparator s socket marked MAIN DISPLEY plug the power adapter to the intended socket 3 7 Cleaning Clean the mass comparator using a damp cloth by gentle rubbing contaminated places Remember to remove the weighing pan and its components from the weighing chamber before their cleaning CAUTION Cleaning mass comparator s weighing pan if installed may damage instrument s measuring mechanism 3 8 Plugging to mains The mass comparator should be plugged to mains using the original power adapter which comes standard with the instrument Plug the power adapter s plug to mass comparator s socket located at the back of the housing 3 9 Connecting
70. or 57 17 2 Selecting measurement method 57 17 3 Declaring number of samples weighing processes in a measuring series 57 UF Ae EAEE E E A EA EN A E E E EE A EA 58 17 5 Printout mode printout releaee 58 e lt get LEE 59 17 7 Report from completed comparison DroCesees 60 17 8 Administrating information and quick access keys visible on the display 61 17 9 WORKING MODE MASS COMPARISON COMPARATOR 61 17 10 Working mode activating Drocedure 63 17 11 Mass comparison process basic procedure 65 17 12 Mass comparison process cooperation with RAD CAL computer software 66 LS SO UALS CE e EE 67 18 1 Setting of keys and workspace for Statistics mode 68 18 2 Additional settings of Statistics mode 68 18 3 Parameters related to a series Of measurements 69 a B26 8 7 ho 71 19 1 Processes carried out ON databases 72 TO A ere 0 lt 72 RT Le H ee 29 eas 73 LOA lt 74 19 5 Mass comparison reference Standarde 74 RN Eh GE eleng el E TASKS EE 75 19 7 REDONS From Mass COMP ahISONvinivennsentietirieivawns 75 TOS WWalreGNOUSCS ans uhiacnetini tanvs EE 77 DOs
71. ower supply 13 5 16VDC 1 1A Mass comparator APP 3Y KO series mme aam range Mass comparator XA 3Y KB series O O amwe O O Bees Mass compaators PS 3Y KB series es ee S Mass comparators APP 3Y KB series S f pasay msn compensation 0 25 5 kg 2 BASIC INFORMATION INTENDED USE Mass comparators are instruments dedicated to determining difference between a tested standard B and defined mass of a reference standard A Mass comparators are mostly used in mass measurement laboratories for calibration of mass standards and weights USER MANUAL SIGNIFICANCE It is very important to read the user manual carefully before switching on and starting up mass comparator s operation even if the user is experienced and has worked with the this type of instruments before USER TRAINING A mass comparator should be utilized and supervised only by users who are trained and experienced in such type of weighing instruments PRECAUTION MEASURES Before instrument s commissioning it is highly recommended to carefully read this User Manual and operate the mass comparator as intended Do not operate the touch screen display using sharp edged tools knife screwdriver etc Place weighed loads on the center of mass comparator s weighing pan Incase of defect immediately unplug the instrument from mains Instruments to be decommissioned should be decommissioned in accordance to valid le
72. parator Difference 196 17 Comparator List of Measurements 197 Comparator Mean difference 198 Comparator Standard deviation 199 7 Comparator Number of cycles 200 17 Comparator Method 201 Comparator Min temperature 202 Comparator Max temperature 203 Comparator Min Humidity 204 7 Comparator Max Humidity 205 17 Comparator Min Pressure 206 Comparator Max Pressure 207 Comparator Task 208 Comparator Selected Task 209 Comparator Measurements 210 Adjustment history Type of adjustment 211 Adjustment history Nominal mass 212 Adjustment history Current mass Adjustment history Difference Adjustment history Temperature Adjustment history Weighing platform no Mass control Start date Mass control End date Mass control Lot no 223 Mass control Average 224 2 Mass control Standard deviation 225 Mass control Standard quantity 105 226 7 Mass control Measurements 227 2 Mass control Report no 228 2 Mass control Number of T2M error 229 2 Mass control Number of T1M error 230 7 Mass control Number of T1P error 231 7 Mass control Number of T2P error Mass control T2 threshold 233 7 Mass control T1 threshold Mass control T1 threshold Mass control T2 threshold Mass control T2 threshold value 237 7 Mass control T1 threshold value
73. printout on completing calibration procedure No report printout disabled 17 6 Printouts Option Printouts enables setting the contents of printouts in a standard printout and also determining non standard printouts e Standard printout comprises four internal blocks each featuring different variables Each variable can be attributed with parameter YES i e present on a printout or NO i e not printed em J OS Comparison printout template gt par Header printout template SJ AE Weighing printout template gt Footer printout template Settings for header printout weighing printout and footer printout are specified in point 15 5 below description refers to setting a printout template from mass comparison On pressing lt Comparison printout template gt option a window is opened enabling setting the content of a report Report content Working mode User E Report no ar Start date End date Task Order no Number of tested standard Reference standard Mass Class of a standard Measurements Mean difference in mass between tested standard and reference standard Standard deviation 59 Number of cycles Method Min temperature during process Max temperature during process Min humidity during process Max humidity during process Min pressure during process Max pressure during process
74. project field which opens an editing window lt Project gt with an on screen keyboard Use the on screen keyboard to insert desired value of a standard or Select desired value of a standard using a list displayed on pressing lt Sn gt key Accept by pressing SZ key Caution Default setting of parameter lt L Standard gt a variable with value 141 85 22 INPUTS OUTPUTS Application of inputs The set of inputs is used to control balance s operation Each of 4 inputs is connectable to the following functions or keys o Checkweighing thresholds 0 o Target value O o Profile O o Adjustment Calibration O o Zero O o Tare O o Set tare O o Disable tare 0 o Restore tare o Packaging O o Print o Header printout o Footer printout o Universal variable 1 5 o Accept o Abort o User o Left door Right door Parameters Statistics Add to statistics Product Warehouse Client Control over mass comparator s robot Task Reference standard On changing the logic status of the input system e g from 0 to 1 a function that is assigned to the system is carried out For instance o Carrying out automatic adjustment process to check mass comparator s accuracy o Displaying the value of set checkweighing thresholds or o Restoring tare value to weigh net mass of measured load Procedure Press key and press Inputs Outputs key Enter submenu lt 3 Inpu
75. rdance to the settings of automatic printout see point 10 8 of this user manual The content of a printout depends on setting in menu lt Standard printout gt lt Weighing printout template gt see point 15 5 of this user manual Format of mass printout marker Stability marker space if stable if unstable air buoyancy correction mode is enabled if error of exceeding range to occurs v if error of exceeding range to occurs Character space for positive values for negative values Mass 9 characters with decimal point and right justification Unit 3 characters with left justification Example 1832 0 09 CRLF a printout generated from a mass comparator on pressing ace key 27 CONNECTING PERIPHERAL DEVICES Mass comparator 3Y series can cooperate with the following peripheral devices Computer Receipt printer KAFKA EPSON Label printer CITIZEN ZEBRA PCL printer Additional display Barcode scanner An optional peripheral device operating in communication protocol ASCII O O O O O 0 98 28 DIAGRAMS OF CONNECTING CABLES Caution Cable Mass comparator Ethernet is a regular network cable with slot jest RJ45 on both ends COMPUTER BALANCE SHIELD Signals from computer Signals from balnce 4 pin2 RxD pin2 RxD alle pin3 TxD 2 pind GND pind GND 1 Cable mass comparator computer RS232 PRINTER BALANCE WM 560 DINS DB9
76. rized service point service claims intrusion into mechanical or electronic construction by unauthorized people other version of the operating system is installed in a mass comparator the mass comparator does not bear company s protective stickers Detailed warranty conditions are listed on a service card SURVEILLANCE OVER METROLOGICAL PARAMETERS Metrological parameters of a mass comparator need to be checked by a user in determined time intervals Inspection frequency is conditioned by ambient conditions in which a mass comparator is used kind of carried out processes and adopted quality management system DKG Di 3 UNPACKING AND INSTALLATION 3 1 Mass comparator UYA and MYA series Cut protective tape Carefully remove the mass comparator from its packaging Remove from the box all necessary accessories needed for correct operation of the mass comparator GPA 1 ring 2 weighing pan 3 weighing chamber s lid 4 1 ring 2 weighing pan 3 50g substitution weight for calibration of 50 g e standard e 4 weighing chamber s lid 12 NOUBWNE 3 2 Mass comparator WAY 3Y KO series Carefully remove the mass comparator from its packaging remove the plastic carton and foil transport protective elements Gently place the mass comparator in its intended place of use Follow below guidelines to unlock the instruments and prepare it for operation CAUTION Make sure to carry out all
77. s gt press lt Beep gt and set one of available options No Beep sound switched off disabled for keys and proximity sensors Keys Beep sound active as reaction to pressing keys Sensors Beep sound active as reaction to operation of proximity sensors All Beep sound reacting to both keys and proximity sensors 23 4 Touch screen display calibration Display calibration is required if during operation a user spots incorrect reaction of the touch panel Procedure GC e Enter submenu lt LO Others gt e Select parameter lt W Touch screen display calibration gt which opens an editing window Use finger or a thin but not sharp edged and soft stylus to press and hold a display area occupied by a cross After pressing the fifth cross in sequence accept the changes by pressing key 23 5 Level control Mass comparator 3Y series features an Automatic Level Control system Its operation mode is user definable Procedure Enter submenu af po Others gt Select parameter E Level control gt which opens an editing window Select one of available options None level indicator is not displayed the mass comparator does not control level status Active level indicator is displayed the mass comparator alerts level change by changing colour of level indicator green gt level status OK red level status lost Active with lock level indicator is displayed the mass comparator alerts level change by changing c
78. screws M5x30 fig 3 disconnect the tape fig 4 from the main board gently lift the board with the mechanism upwards place the bottom pan fig 7 and the substitution weight fig 6 in the bottom section of the mass comparator Place the Substitution weight fig 7 on its cone cavity side on 3 pins as presented on the figure gently lower the board with the mechanism and screw it using 6 screws M5x30 fig 3 connect the tape fig 4 to the main board a Ee ae Screw the bottom weighing pan fig 7 using a flat wrench 14 see above figure Be very careful and gentle while screwing the bottom weighing pan not to damage the mass comparator s measuring mechanism assemble the mass comparator s housing fig 1 screw 4 screws M5x10 fig 2 18 STEP 3 11 127 13 On assembling mass comparator s housing assemble the weighing pan and knob for changing the measuring range of the mass comparator Sequence of activities screw the weighing pan fig 8 using 2 screws M5x16 fig 9 assemble 4 holders fig 10 in weighing pan s grooves and screw them using knobs fig 11 Assemble the lever for changing the measuring range of the mass comparator fig 12 and screw it using screw M5x16 fig 13 STEP 4 connect the terminal to mass comparator s socket marked MAIN DISPLEY plug the power adapter to the intended socket re 3 4 Mass c
79. select one of available options Guest User Advanced User Administrator Caution Setting lt Guest gt causes provides free access to printouts settings no need to log in 46 Databases Administrator is also authorized to set access level required to modifying each of the databases Procedure Enter group of parameters lt Access level gt select option lt D Databases gt and set desired access level Guest User Advanced User Administrator for each of the databases Caution Setting lt Guest gt causes that access to editing each of the databases is free 15 PROFILES A Profile is a data pack determining o functioning of mass comparison modes data type displayed during working mode operation active function keys accessible measuring units mandatory criteria for mass comparator s speed of operation and measurement stability O O Et The software enables creating numerous profiles which in practice provides o each user to create their own and individual operating environment o mass comparator operation can be easily programmed by activating function keys and information on process which are indispensable improving ergonomics of operation 15 1 Creating a profile A default profile in a mass comparator is named Home The Administrator can create new profiles by Copying an already existing profile and its modification Creating a new profile Copying an existing pro
80. st be contained in braces x where x stands for variable number List of variables is accessible in the system for defining the look of standard printout templates and data displayed in the grey coloured workspace Symbol Variable description Standard printout in adjustment unit Standard printout in current measuring unit ey time ay _ Wworkingmode SS t6 Net mass in current measuring unit ay Net mass is adjustment unit mm a High threshold E Statistics Number a 101 3 14 5 6 7 8 9 S 138 Universal variable Name 139 Universal variable Value 5 148 Balance type ee 2 50 51 Product Code 52 Product EAN code 53 Product Mass 54 Product Tare bet fm 65 Product Description 166 Product Tolerance 5 102 76 77 User Access level io 80 Packaging Name 81 Packaging Code 82 Packaging Mass 85 Client Name Client Code lt 100 PGC Report Batch number 101 PGC Report Start date 102 PGC Report End date 103 PGC Report Result 104 PGC Report Batch quantity 105 7 PGC Report Number of measurements 106 PGC Report Value of T1 error 107 PGC Report Value of 211 error 108 7 PGC Report Number of T1 errors 109 7 PGC Report Permissible number of T1 errors 110 7 PGC Report Number of 2T1 errors PGC Report Sum
81. teg ees gege e EE d BENENNEN 34 10 1 Terminal s IEN 34 10 2 Return to weighing mode 35 EDs WELGRING 35 11 1 Selection OF Measuring UME EE 35 11 2 Principles of correct weighing procesS 30 BE e e RTE 37 11 4 26 0 0 TEE 38 Pee AGING TEE 38 11 6 Additional parameters ON weighing PIOCESS 39 LZ ADIUS GL EE 41 e Reie ge HE te E En Ee WEE 41 2 22 EXternahadj UStMC EE 41 2 de SCL Le EE TEE 42 12 4 AG USUMENE EE 42 e E e lant Lee el dAn een nae ig eae aid 43 12 6 Time of automatic adjustment 43 12 7 Adj stment report PrintoUt EE 43 12 97 GLP DEO CCE ee E EEE 43 125 EE ane ne ele EE 44 DSc USERS gege EE EE EE BEER EE EE BEER ER 45 Lea ACCES SAMEV 46 IS PROFILES EE 47 Di EECHELEN ee 47 15 2 Oe SUCU G EE 48 15 2 1 KE 49 15 2 2 WOrKINO MORE E 49 15 2 3 K ee seser a EE 49 15 2 4 Measuring kl 51 16 WORKING MODES general information 51 16 1 WOrkiNnG mode SECIECHON EE 52 16 2 Parameters related tO working modeS 52 E QUICK ACCESS KEYS onaniaa ATTAR EON TAIETE 53 16 4s Kei tere ge RT EE SE Ree E Gelee LEE EE SE 16 6 Oe E EE 56 172 MASS GANSER 57 17 1 Selecting measurement method in a MASS Comparat
82. ters lt Others gt except for lt Date and Time gt The operator can start and carry out all weighing processes and has access to lt Export weighing database to a file gt and preview data in lt Databases gt An operator can define universal variables Access to editing parameters in submenu lt Profiles Readout gt lt Working modes gt lt Communication gt lt Peripherals gt lt Others gt except for lt Date and Time gt The advanced operator can start and carry out all weighing processes and can erase old data from the lt Databases gt Administrator Access to all user parameters functions and editing databases ce 10 MOVING IN USER MENU The colourful touch screen display makes moving in the user menu very Simple and intuitive Pressing a soft key on the display initiates an assigned function or process 10 1 Terminal s keyboard oO lt ES 5 gt KO OO di Enter main menu Scroll menu upwards Scroll menu downwards Fast up and down menu scrolling Accept changes Leave a function unchanged without saving changes Add items to a database search for items in a database by date search for items in a database by name Search for items in a database by code Printout of an item from a database Clear the editing field Activate deactivate on screen keyboard Reading printout template from a file format lb function key is active on pluggi
83. the activities with required caution and gentleness not to damage the mechanical measuring system of the mass comparator STEP 1 Unscrew 4 screws M4 1 on both sides of the housing 2 Gently remove mass comparator s housing 2 Unscrew 6 screws M3 3 on both sides of the mechanism shield 4 Gently remove the shield of the mechanism 4 Remove the protective stopper 5 Unscrew 2 screws M3 6 and 2 screws M4 8 Remove mechanism s shield 7 lt 13 STEP 2 8 Assemble substitution load 16 on the lever using tap screw M3 17 Make Sure to carry out the activity extremely carefully an in accordance to the lines marked on the lever Prevent from any side movements of the lever while screwing which could result in occurrence of tension on the vertical flexures 9 Remove transport protections foam located between the internal substitution weights 9 10 Unlock the vertical rocker unscrew 8 screws M4 12 and remove protective interlockings 11 11 Unlock the lever unscrew bottom screw M4 13 remove the interlocking shielding 14 unscrew top screw M4 13 and remove the lever s interlocking 15 remove the second lever s interlocking by acting the same way as in case of the first one 12 Unlock the internal substitution weights unscrew screw M4 protecting the lever 10 13 Assemble the internal shields and mass comparator s housing by acting as in STEP 1 but in r
84. ts Outputs gt select and press lt Inputs gt key Enter editing mode of a selected input which opens list of available functions Select a function from displayed list and return to weighing 86 Application of outputs The set of outputs is used to SIGNAL the status of measurement result Change of logic status of the output system e g from 0 to 1 takes place on meeting a requirement assigned to the output Each of 4 outputs is connectable to the following data Available options Mass comparator status which switches the logic of output C Stable Each stable measurement switches the logic of the system MIN stable Stable measurement below MIN threshold Switches the logic of the system MIN unstable Unstable measurement below MIN threshold switches the logic of the system OK stable Stable measurement within MIN MAX thresholds switches the logic of the system OK unstable Unstable measurement within MIN MAX thresholds switches the logic of the system MAX stable Stable measurement below MAX threshold switches the logic of the system MAX unstable Unstable measurement below MAX threshold Switches the logic of the system Confirmation of cycle End of procedure completion Procedure D Press key and press SInputs Outputs key Enter submenu lt Inputs Outputs gt select and press lt Outputs gt key Enter editing mode of a selected output which opens list
85. uous transmission in current weighing unit Format CUO CR LF Accessible responses CUO I CR LF command understood but not accessible at this moment CUO ACR LF command understood and in progress O6 Set low checkweighing threshold LO Format DH_XXXXX CR LF where XXXXX mass format Accessible responses DH OK CRLF command carried out ES CR LF command not recognized incorrect mass format User log in Format LOGIN Name Password CR LF Name and password have to be inserted as they are set in the balance small and capital letters Accessible responses LOGIN OK CR LF command understood new user is logged in LOGIN ERRROR CR LF command understood an error in name or password occurred log in failed ES CR LF command not recognized error in format User log out Format LOGOUT CR LF Accessible responses LOGOUT OK CR LF command understood user is logged out ES CR LF command not recognized error in format Send all implemented commands Format PC CR LF Accessible responses PC_A_ Z T S SI SIA SU SUI C1 C0 CU1 CU0 DH ODH UH OUH OT UT LOGIN LOGOUT PC command carried out terminal has sent all implemented commands 97 26 5 Manual printout Automatic printout Mass comparator 3Y series enables generating manual or automatic printouts e Manual printout press key on stabilization of indication measurement result e Automatic printout is generated automatically in acco
86. urrent measuring unit Format SUI CR LF Accessible responses SUI_I CR LF command understood but not accessible at this moment MASS FORMAT mass value in current measuring unit is returned immediately Frame format ba 2 3 4 fh 15 ee 8 19 20 20 s ui stabiity space sign mass space unt CR LF Example S U I CR LF command from a computer SUI _ __58 237_kg__CRLF command carried out immediate response of mass value in current measuring unit Where _ space 95 Switch on continuous transmission in basic measuring unit Format C1 CR LF Accessible responses C1 CRLF command understood but not accessible at this moment Cl ACRLF command understood and in progress MASS FRAME response is mass value in basic measuring unit Frame format 3 4 5 6 715 16 17 18 19 20 21 DREES marker Switch off continuous transmission in basic measuring unit Format CO CR LF Accessible responses CO I CRLF command understood but not accessible at this moment CO A CR LF command understood and in progress Switch on continuous transmission in current measuring unit Format CU1 CR LF Accessible responses CU1 I CRLF command understood but not accessible at this moment CU1 ACR LF command understood and in progress MASS FRAME response is mass value in current measuring unit Frame format 123 4 5 6 715 16 17 18 19 20 21 ADIE marker Switch off contin
87. ution PCL a D vc A aw gt Hr bottom bar below the chart contains the following options Return to previewing complete chart Decrease display size to preview view Return to displaying previous window Chart printout on a connected printer PCL type Save chart as bmp file on a external data storage device connected to mass comparator s USB port 70 19 DATABASES Software of mass comparators 3Y series features the following databases lt gt PRODUCTS MASS COMPARISON REFERENCE STANDARDS PACKAGES War UNIVERSAL VARIABLES WEIGHING RECORDS MASS COMPARISON TASKS WAREHOUSES DELETE DATA OLDER THAN Ze a H CLIENTS REPOERTS FROM MASS COMPARISON PRINTOUTS EXPORT DATABASE OF WEIGHING RECORDS TO FILE 19 1 Processes carried out on databases Databases lt P gt are accessed by pressing key or corresponding quick access key in the bottom bar The following processes can be carried out in almost any of databases l UB W N 6 Adding entry to a database lt ER gt Searching for a record in a database by name AM Searching for a record in a database by code i Searching for a record in a database by date lt f 0 gt database content to a data storage device through USB port lt gt Printing data on a specific record from a database EI The above processes are carried out by pressing dedicated soft keys located in the
88. visible in the grey coloured workspace Printout declaring type of printout or defining a non standard printout 15 2 3 Readout The function enables the user to adjust mass comparator s operation to ambient conditions filter settings or individual user needs Menu lt Readout gt contains the following elements FILTER Each measurement signal before being displayed is electronically processed for the purpose of obtaining corrected parameters specific for stable measurement result Le ready to read Mass comparator user can influence to some extend the range of signal processing by selecting an appropriate FILTER value Available options O O O O very fast fast average normal Slow 49 o very slow On selecting the filtering level the user should consider the actual operating conditions of a mass comparator In case of very good operating conditions set the filter to average normal or fast in case of rough conditions set the filter to slow or very slow D al Value release This parameter determines displaying the stability 1 247 marker for a measurement result There are 3 available settings of value release parameter o fast o fast reliable recommended o reliable Caution The speed of stability marker occurrence depends on applied filter value and applied value release ge Autozero function gt lt The function is to automatically monitor and correct zero indication of a mass comp
89. y the Administrator Anonymous user Administrator can grant access level to a mass comparator user who is not logged in i e Anonymous user Procedure Enter group of parameters lt Access level gt select option lt amp Anonymous user gt and set appropriate access level for the anonymous user Available access levels for an anonymous user Guest User Advanced User Administrator Caution Setting lt Guest gt causes that logged user has no permission to changing any settings on a mass comparator Date and time Mass comparator s default settings enable a user logged as the Administrator to change date and time settings However the software also enables changing required access level to modify option lt Q Date and time gt Procedure Enter group of parameters lt A Access level gt select option lt Q Date and time gt and set desired access level required to modify the settings Available access levels for changing date and time settings are Guest User Advanced User Administrator Caution Setting lt Guest gt provides free access to date and time settings no need to log in Printouts Mass comparator s default settings enable a user logged as the Administrator to edit default printout templates However the software also enables changing required access level to modify option lt L Printouts gt Procedure Enter group of parameters lt Access level gt select option lt i Printouts gt and

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