EMIS-VEKTA 1200 Manual + Passport v1.0.5
Contents
1. 3 3 Periodical maintenance 4 Storage 4 1 General recommendations 5 Transportation 5 1 General recommendations PYKOBOACTBO NO KCNNYATAUNMN It is recommended to perform periodic inspection and routine maintenance of the flow conditioner Period of these operations is set by the operating organization On periodic inspection the flow conditioner and its installation place must be inspected without dismantle One should pay attention to appearance there should not be dents cracks and other damage to the outer surfaces of the product and its fixing flanges e presence of fasteners all stud bolts must be in place and tightened e absence of traces of corrosion On periodic maintenance the flow conditioner should be dismantled and the following operations should be performed e clean the surface of the product from dirt and corrosion e replace gaskets their dimensions are given in Appendix B e replace worn fasteners Flow conditioners can be stored in heated and non heated rooms providing the air doesn t contain substances which are corrosive for the product If necessary the surface of the product may be covered with corrosion oils Flow conditioners can be transported by all kinds of transport without restrictions page 11 of 16 BB eis vexra 1200 6 Example of reclamation act Customer of the product wots Organization CUSC organization name Contact perso2. conditioner and the flowmeter e install the flow conditioner between the flanges and gaskets e fix the flow conditioner with bolts stud bolts washers and nuts Nuts should not be finally tightened yet e tighten the nuts in the sequence shown in Figure 2 3 ons page 9 of 16 BB eis vexra 1200 To install the flow conditioner using welding neck flanges according to GOST 12821 do the following steps e cut the pipeline section of length Linst Linst S 2 Lg 2 Lf where S thickness of the flow conditioner see Appendix A Lg gasket thickness see Appendix B Lf flange length minus depth of landing on the pipeline e fix the flow conditioner along with the gaskets between the flanges using fasteners from the connection kit e put the assembled unit into the cut section of the pipeline center the flanges along the pipeline and slightly weld them to the pipeline at a few spots edisassemble the unit and remove flow conditioner and gaskets e finally weld the flanges to the pipeline e install the flow conditioner between the flanges and gaskets e fix the flow conditioner with bolts stud bolts washers and nuts Nuts should not be finally tightened yet e tighten the nuts in the sequence shown in Figure 2 3 Figure 2 3 The sequence of tightening the flange bolts stud bolts an page 10 of 16 GE Emis veKta 1200 3 Maintenance 3 1 General recommendations 3 2 Periodical inspections
3. eis vexra 1200 Appendix B Gasket dimensions Figure B 1 Gasket drawing Material of gaskets is Paronite PON 2 GOST 481 80 Dimensions are presented in Table B 1 Table B 1 Gasket dimensions 15 19 39 25 33 57 32 39 65 40 46 75 50 59 87 65 78 109 80 91 120 100 110 149 125 135 175 150 161 203 200 222 259 250 273 312 300 325 363 350 377 421 400 426 473 500 530 575 600 630 677 700 720 777 800 820 877 900 920 980 1000 1020 1080 1200 1220 1280 Note For special orders with agreement with the customer the gasket can be of different type or absent an page 14 of 16 BB eis vexra 1200 Passport Basic information Delivery set Acceptance Packaging Warranty Commissioning Flow conditioner EMIS VEKTA 1200 Manufactured by EMIS CUSC Russian Federation 454007 Chelyabinsk Lenin St 3 http www emis kip ru Serial number Date of manufacturing Delivery set Flow conditioner O EMIS VEKTA 1200 EMIS VEKTA 1200 O EMIS VEKTA 1200 UM PS User manual Passport O EMIS VEKTA 1200 CK Connection kit Flow conditioner EMIS VEKTA 1200 meets the requirements of design documentation and found qualified for operation Responsible for acceptance Flow conditioner EMIS VEKTA 1200 is packed in accordance with the requirements of design documentation Date of packaging Responsible for packaging Warranty period is 36 months from the date of com
4. 0 mm DN 300 mm DN 350 mm DN 400 mm DN 500 mm DN 600 mm DN 700 mm DN 800 mm DN 900 mm DN 1000 mm DN 1200 mm S Modification for the order EMIS VEKTA 1200 050 S Table 2 Model codes for flow conditioner Nominal diameter of the pipeline For modifications in strict accordance with GOST R 8 586 1 the actual inner diameter of the pipeline XXX in the units of mm instead of the nominal diameter should be specified 2 Material of the flow conditioner Cast steel Stainless steel Steel AISI A516 60 Special order page 6 of 16 BB eis vexra 1200 By customer s request flow conditioner can be supplied with the connection kit which includes flanges gaskets and fasteners Modifications of the connection kit are presented in Table 3 The example of the connection kit modification for the order is showed below 050 C 1 6 Modification for the order EMIS VEKTA 1200 CK 050 C 1 6 Table 3 Model codes for connection kit 1 Nominal diameter of the pipeline 015 DN 15 mm 250 DN 250 mm 025 DN 25 mm 300 DN 300 mm 032 DN 32 mm 350 DN 350 mm 040 DN 40 mm 400 DN 400 mm 050 DN 50 mm 500 DN 500 mm 065 DN 65 mm 600 DN 600 mm 080 DN 080 mm 700 DN 700 mm 100 DN 100 mm 800 DN 800 mm 125 DN 125 mm 900 DN 900 mm 150 DN 150 mm 1000 DN 1000 mm 200 DN 200 mm 1200 DN 1200 mm Cc Cast steel S Stainless steel A516 Steel AISI A516 60 X Special order 3 Maximum pressure
5. FLOW CONDITIONER EMIS VEKTA 1200 UM PS EMIS VEKTA 1200 27 11 2012 v1 0 5 User manual Passport EMIS CJSC Russia Chelyabinsk ons BB eis vexra 1200 Disclaimer EMIS CJSC reserves the right to make changes in the design and documentation of the product without prior notice If you need additional information on EMIS equipment please contact your local dealer or the head office EMIS and EMIS logo are registered trademarks of EMIS CJSC Any use of the material of this publication in whole or in part without written permission of the copyright holder is prohibited CAUTION Before you start operating the flow conditioner you should carefully read this manual Before starting the installation use or maintenance of the flow conditioner make sure that you fully read and understood the contents of the manual This condition is necessary to ensure safe operation and proper functioning of the product For advice contact your local dealer of EMIS CJSC or the support service Tel Fax 7 351 729 99 12 e mail support emis kip ru page 2 of 16 HAN eis vexra 1200 Table of contents 1 Product description 1 1 Applications 4 1 2 Technical data 5 1 3 Pressure drop 5 1 4 Delivery set 5 1 5 Model codes 6 2 Operation 2 1 Safety precautions 8 2 2 Preparation for installation 8 2 3 Installation on pipeline 9 3 Maintenance 3 1 General recommendations 11 3 2 Periodical inspection 11 3 3
6. Periodical maintenance 11 4 Storage 4 1 General recommendations 11 5 Transportation 5 1 General recommendations 11 6 Example of 12 reclamation act Appendix A Outline dimensions and weight 13 Appendix B Gasket dimensions 14 Passport 15 FIA page 3 of 16 BB eis vexra 1200 1 Product description 1 1 Applications Flow conditioner EMIS VEKTA 1200 designed to align the flow profile of gaseous and liquid media before flowmeters of various types Flow conditioner eliminates or significantly reduces the vortices in the flow and also reduces the deformation of flow profile Due to installation of the flow conditioner it is possible to use shorter straight pipe before the flowmeter Flow conditioner is used mostly in conjunction with the following types of flowmeters vortex flowmeters ultrasonic flowmeters e flowmeters based on pressure differential devices Flow conditioner EMIS VEKTA 1200 corresponds to disk conditioning plate of Zanker type according to GOST R 8 586 1 Structurally flow conditioner is a disc with 32 holes arranged in a symmetrical circular pattern Figure 1 1 The thickness of the disk diameters and coordinates of the holes correspond to the requirements of GOST R 8 586 1 Figure 1 1 Flow conditioner EMIS VEKTA 1200 page 4 of 16 BB eis vexra 1200 1 2 Technical data 1 3 Pressure drop 1 4 Delivery set Table 1 Technical data Parameter Value Medium Liquid gas ste
7. am Nominal diameter 15 1200 mm According to the pressure of Maximum pr r axImuUM pressure connection kit flanges Outline dimensions and weight See Appendix A Cast steel Material Stainless steel Steel AISI A516 60 At customer s request other materials and dimensions can be used Pressure drop AP for flow conditioner EMIS VEKTA 1200 can be calculated in accordance with GOST R 8 586 1 by the formula AP 0 5 p w Pa where amp coefficient of hydraulic resistance For flow conditioner of Zanker type 3 p density of the medium in working conditions kg m w average velocity of flow m s Average velocity of flow calculated as w 4 Q 1000 3 14 D 3 6 m s where Q instant flow rate m h D inner diameter of the pipeline mm Delivery set includes 1 Flow conditioner EMIS VEKTA 1200 2 User manual and passport 3 Connection kit by request page 5 of 16 GE Emis veKta 1200 1 5 Model codes PYKOBOACTBO NO SKCNIYATALIUN Flow conditioner s modifications are presented in Table 2 The example of the flow conditioner s modification for the order is showed below 015 025 032 040 050 065 080 100 125 150 200 250 300 350 400 500 600 700 800 900 1000 1200 XXX C S A516 050 DN 15 mm DN 25 mm DN 32 mm DN 40 mm DN 50 mm DN 65 mm DN 080 mm DN 100 mm DN 125 mm DN 150 mm DN 200 mm DN 25
8. in the pipeline 1 6 1 6 MPa 23 2 5 MPa 4 0 4 0 MPa 6 3 6 3 MPa 10 10 MPa 16 16 MPa 20 20 MPa X Special order Note For maximum pressure of 2 5 MPa and less the connection kit flanges are of flat type according to GOST 12820 80 for maximum pressure above 2 5 MPa welding neck flanges according to GOST 12821 80 page 7 of 16 BB eis vexa 1200 2 Operation 2 1 Safety precautions 2 2 Preparation for installation HH Installation operation maintenance of flow conditioners should be performed by persons studied this manual and safety instructions for working on the object of installation Installation of flow conditioners in the pipeline and its dismantling should be performed without pressure in the pipeline During installation the hazardous factors are e excess pressure in the pipeline e high temperature of the medium Installation of flow conditioner with flanges which are not complied with the maximum pressure in the pipeline is prohibited Before installation the flow conditioner it is necessary to find the proper place of installation considering the requirements for the minimum length of straight sections of the pipeline Requirements for the length of straight pipe sections before the flow conditioner L4 in Figure 2 1 and between the flow conditioner and the flowmeter L in Figure 2 1 are specified in the documentation for the corresponding flowmeter o eo 5 g
9. missioning but not more than 42 months from the date of delivery of the product Commissioning date Position name and signature of the person responsible for commissioning page 15 of 16 H ovov emis kip ru EMIS CJSC Sales department Customer support and service department Electronic and Mechanical Phone 351 729 99 12 Measurement Systems Ext 111 121 131 8 912 303 00 41 Fax 351 729 99 13 support Qemis kip ru Russian Federation ie kd Marketing department 454007 Chelyabinsk sales emis kip tu Phone 351 729 99 12 Lenin St 3 Ext 331 332 Fax 351 729 99 13 marketing emis kip ru
10. n John Smith Phone 495 12293333 Modification of the flowmeter EMIS VEKTA 1200 050 S Serial number 123 Date of manufacturing 14th March 2012 Date of commissioning 25th May 2012 Date of fault detection 18th July 2012 Customer s description of the fault Possible reasons of the fault Measured medium water Temperature C 92 Parameters of the measured medium Pressure bar 2 3 Estimated flow 6 5 rate kg h i Conclusion of the customer Customer representative date name signature Representative or organization performed installation and commissioning date name signature HII page 12 of 16 BB eis vexa 1200 Appendix A Outline dimensions S Figure A 1 Outline dimensions of the flow conditioner Table A 1 Outline diimensions Nominal Glamster DN Outline dimensions mm vid 3 ES 15 2 3 39 0 03 25 3 8 57 0 05 32 4 8 65 0 09 40 5 75 0 15 50 7 87 0 28 65 8 109 0 4 80 10 120 0 7 100 13 149 1 4 125 16 175 2 2 150 20 203 3 8 200 26 259 7 8 250 33 312 14 300 39 363 22 350 46 421 34 400 52 473 48 500 65 575 87 600 78 677 141 700 91 777 213 800 104 877 306 900 117 980 426 1000 130 1080 568 1200 156 1280 943 1 Dimensions for other DN must be specified when ordering 2 Dimensions of flow conditioner plates produced by special order may vary from the ones given in the table above and must be specified when ordering omit page 13 of 16 BB
11. t ome en 1 flow conditioner 2 flowmeter Figure 2 1 Requirements for the length of straight sections of the pipeline page 8 of 16 HH eis vexa 1200 2 3 Installation on pipeline Installation Prior to installation it is necessary to check the completeness of the flanges gaskets and fasteners of the connection kit and Sequence conformity of all mounting parts to the modification of the flow conditioner To install the flow conditioner using flat type flanges according to GOST 12820 do the following steps e cut the pipeline section of length Linst Linst S 2 Lg 2 Lf where S thickness of the flow conditioner see Appendix A Lg gasket thickness see Appendix B Lf flange thickness minus depth of landing on the pipeline see Figure 2 2 N Flow conditioner 25 o Figure 2 2 Installation of the flow conditioner e put the connection kit flanges on both sides of the pipeline e fix the flow conditioner along with the gaskets between the flanges using fasteners from the connection kit e center the flanges along the pipeline and slightly weld them to the pipeline at a few spots e disassemble and remove flow conditioner and gaskets efinally weld the flanges to the pipeline it may take dismantling of the section L2 see Figure 2 1 of the pipeline between the flow
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