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1. lI loooooc lec L l ger STOP ACC START l l G PRERISC CD Ht S o G OPTION a IT TT CAUTELA CAUTION ATTENTION ACHTUNG IL COLLEGAMENTO Al MORSETTI 19 OPPURE 7 8 E THE CONNECTIONS TO TERMINALS 19 OR 7 8 ARE CHOSEN IN FUNZIONE DEL SISTEMA CARICA BATTERIA MOTORE ACCORDANCE WITH THE ENGINE BATTERY CHARGING SYSTEM PER MOTORE CON COLLEGAMENTO 7 8 ACCERTARSI CHE IL FOR ENGINES WITH 7 8 CONNECTION MAKE SURE THAT WIRE 19 FILO 19 SIA SCOLLEGATO DALLA MORSETTIERA IS DISCONNECTED FROM THE CARD TERMINAL BOARD LE BRANCHEMENT AUX BORNES 19 OU 7 8 SE CHOISIT EN DER ANSCHLUSS AN DIE KLEMMEN 19 ODER 7 8 IST VON DEM FONCTION DU SYSTEME DE CHARGEMENT DE LA BATTERIE AM MOTOR VERHANDENEN BATTERIELADESYSTEM ABHANGIG UD DU BE VERWENDUNG DES ANSCHLUSSES 7 8 SICHERSTELLEN SI ON UTILISE LE BRANCHEMENT 7 8 VERIFIER QUE LE FIL 19 DASS DER LEITER 19 VOM KLEMMENBRETT DER KARTE EST DECONNECTE DU BORNIER DE LA CARTE ABGEKLEMMT IST 06 06 00 10804 I CD Es A GS CONTROLS LEGENDE Hydraulic oil level light Welding socket Welding socket Earth terminal A C socket Accelerator lever Feed pump 48V D C socket Engine air filter Oil level dipstick Engine oil reservoir cap Hydraulic oil reservoir cap Water filling cap Fuel prefilter Fuel tank cap Muffler Stop control Engine protection cover Engine cooling alt
2. SYNCHRONOUS ALTERNATOR SPARE PARTS alternator model alternator serial 8 04 97 R1 1 Ei a ant De i ccc l L y CIE Z ENTRA gt ee e LI
3. Disconnect the connection cables between EAS UNIT GENERATING SET control power EAS UNIT MAINS and EAS UNIT LOAD see page U 5 10 and use the generating set keeping to the advice contained in the specific manual installation start stop Re using the generating set with the EAS Unit reset the above said connections and operate for the testing automatic and or manual mode according to the procedures indicated in the previous pages 12 12 00 10804 GB CD KIT RELE VOLTMETRICO Cod 108740164 M O CA VOLTMETER RELAY EAS 22 40 70 110 OMOSA 10 0600 CE RELAIS VOLMETRE ND OPTIONAL d ee F ie mm I TE 10 3 38 10 3 38 e 32A 660V 32A 660V dara Skip ar era aml EY lt I I I oS uma am RN UR G s Qm 9 O x s m EI E Umi Qm RE m w s w Tp Go A POL LLH La Mia IP w Per il montaggio del Kit seguire le indicazioni riportate nel disegno per i collegamenti elettrici attenersi agli schemi a pag M 38 3 1 ed M 61 1 w Pour le montage du Kit suivre les indications report es sur le dessin pour les liaisons lectriques s en tenir aux sch mas la pag M 38 3 1 et M 61 1 For the assembling of the Kit follow the indications shown on the drawing for the electrical connections keep to the lay out at the pag M 38 3 1 and M 61 1 06 06 00 10804 I 7080L 00 90 90 ODWSND 06002 iy Tey
4. MOSA 10 12 700 CF ELECTRONIC CARD Feeding voltage 12Vcc Operating field 6 5 16 5Vcc Stand by input 100 mA Battery charger voltage 13 8 Vcc Charging current 500 mA Mains voltage control 160 440 VAC Generating set voltage control 160 440 VAC Insulation voltage 2 5kV E A S 5 5D unit max current of power part 16A x 400 N 27A x 230V single phase Max voltage on inlets 15Vdc V Battery Max current 10mA START STOP ev STOP magn sirene contact capacity 5A 125Vac 30Vdc Outlet contact capacity for contactor coils 5A 250Vac Min and max temperature 0 40 C MAIN FEATURES Control based on 11 Mhz Intel 80c552 microprocessor 32Kbyte EPROM Electrically Programmable Read Only Memory program memory 32Kbyte RAM Random Access Memory static data memory 256 word EEPROM Electrically Erasable Programmable Read Only Memory involatile data memory Measure visualization through 3 digit LED display Function state alarm visualisation through 15 LED Diaphragm button strip with 7 mechanical effect buttons Voltage measures in Real Value RMS All setups accessible from the front plate without dipswitch by software in permanent memory Setups protected by set up admittance key Intelligent modulation battery charger control in voltage and current CONSTRUCTION FEATURES E A S 3 22 Leakage protection IP54 E A S 5 5D Leakage protection IP40 WEIGHT Unit series 110 60kg Unit series 70 30kg Unit series 40 27kg Unit series 22 25k
5. ABBREVIATIONS AND SYMBOLS QM When ordering specify the length in meters VS Special version only SR By request only 12 12 00 10804 GB M LI SA GB Spare parts MOSA Pos ow N 1 0 11 03 Da 3 D Rev A Cb Ricambi CD Ersatzteile CE Tabla de recambios CF Pi ces de rechange QD EAS 5 ol EAS 5DM n EAS SDT Cod Descr E31RGAM22012 Manca la descrizione aggiuntiva 108040000 EAS5 QUADRO INTERV AUT 4P 933300000 Manca la descrizione aggiuntiva 933310000 Manca la descrizione aggiuntiva EAS 5 5D Note vers MOSA vers MOSA EAS 5DM era 108050000 EAS 5DT 06 06 00 10804 RIC Cb Ricambi CD Ersatzteile OSA GB Spare parts CE Tabla de recambios EAS 22 40 70 Mosa _ 10 0000 CF2Pi ces de rechange D O O NO NIN ANS NNW NW lt lt lt lt lt Me EAS 22 10 EAS 40 10 EAS 70 11 EAS 22 12 EAS 40 12 EAS 70 13 EAS 22 14 EAS 40 14 EAS 70 5 EAS 70 alae AL ee Ei e OS SSS VEN H sel P EN eet vi NRE i EE ar LIII 2191004 Me M ma KEQ ENS E 101005 Me STD KX Weta 0 2 08 LS 9 08 Rand Ai Dit Eu CHI naa o i 0 p 1 ai _ _ ted 32 EAS 40 SR 32 EAS 70 17 18 23 NO O A SE Q 0 0 C C lt LU LU LU Orr NNN tii TE802 26 EAS 22 06 06 00 10804 RIC gt Ricambi MOSA GB Spare pa
6. G1 Fuel level transmitter H1 Oil or water thermostat 11 48V D C socket L1 Oil pressure switch M1 Fuel warning light 1 Battery charge warning light 01 Oil pressure warning light P1 Fuse Q1 Starter key R1 Starter motor 51 Battery T1 Battery charge alternator U1 Battery charge voltage regulator V1 Solenoid valve control PCBT Z1 Solenoid valve W1 Remote control switch X1 Remote control and or wire feeder socket Y1 Remote control plug A2 Remote control welding regulator B2 E P 2 engine protection C2 Fuel level gauge D2 Ammeter E2 Frequency meter F2 Battery charge trasformer G2 Battery charge PCB H2 Voltage selector switch 12 48V a c socket L2 Thermal relay M2 Contactor N2 G F l and circuit breaker 02 42V EEC socket P2 G F l resistor Q2 T E P engine protection R2 Solenoid control PCBT 92 Oil level transmitter T2 Engine stop push button T C 1 U2 Engine start push buttonT C 1 V2 24V c a socket Z2 Thermal magnetic circuit breaker W2 S C R protection unit X2 Remote control socket Y2 Remote control plug X5 Y5 Insulation moitoring E A S connector E A S PCB Booster socket Open circuit voltage switch Stop push button Ignition coil Spark plug Range switch Oil shut down button Battery charge diode Relay Resistor Sparkler reactor Output power unit Electric siren E P 4 engine protection E
7. e Constant quality of products and services at the high level which the client expects e Continuous efforts to improve the products and their performance at competitive conditions e Competent support in the solution of problems Information and training in the correct application and use of the products to assure the security of the operator and protect the environment e Regular inspections by to confirm that the requirements of the company s quality system and ISO 9001 are being respected All these advantages are guaranteed by the CERTIFICATE OF QUALITY SYSTEM No 0192 issued by ICIM S p A Milano Italy www icim it 10 10 02 M01 GB QUALITY CERTIFICATES COPYRIGHT NOTES INFORMATION OF GENERAL TYPE SYMBOLS AND SAFETY PRECAUTIONS ADVICE PACKING INSTALLATION INSTALLATION OF GENERATING SET INSTALLATION DIAGRAM INSTRUMENTS AND CONTROLS CONTROLS USE OF E A S UNIT TECHNICAL TERM DEFINITION USE ONLY AS GENERATING SET VOLTMETER RELAY TROUBLE SHOOTING PERIODICAL MAINTENANCE TECHNICAL DATA PARAMETERS ELECTRICAL DIAGRAM LEGEND ELECTRICAL DIAGRAM SPARE PARTS INTRODUCTION SPARE PARTS 14 09 00 10804 GB MOSA MOSA 1 0 10 02 4 ATTENTION This use and maintenance manual is an important part of the machines in question The assistance and maintenance personel must keep said manual at disposal as well as that for the engine and alternator if the machine is synchronous and all o
8. Japan Netherfondr Korea MSZT Hungary Nemko Certification Norway NSAID Ireland OQS Austria PCBC Poland PSR Certification Singapore RE Asia SAI Global SFS Finland SI Irae a Slovenia SOS Switerland SRAC Romania TEST Sr Petersburg Russia US Serbis and Det is represented m the USA by the Following AFAQ AGB Vineotte International DOS KEMA NSAL QMII and SAI Global The list of et partners ix valid at the lime of issue of this eertifocate Updated information is available under wow ignet certification com T Prid uel 4 Gianrenzo Prati President of CISQ S UNI EN ISO 9001 2000 ISO 9001 2000 Cert 0192 MOSA has certified its quality system according to UNI EN ISO 9001 2000 to ensure a constant high quality of its products This certification covers the design production and servicing of engine driven welders and generating sets The certifying institute ICIM which is a member of the International Certification Network IQNet awarded the official approval to MOSA after an examination of its operations at the head office and plant in Cusago MI Italy This certification is not a point of arrival but a pledge on the part of the entire company to maintain a level of quality of both its products and services which will continue to satisfy the needs of its clients as well as to improve the transparency and the communications regarding all the company s actives in a
9. Make sure that the machine does not move during the work block it possibly with tools and or devices made to this purpose MOVES OF THE MACHINE IS At any move check that the engine is off that there are no connections with cables which impede the moves PLACE OF THE MACHINE In spots where it often rains and or there are flooded areas do not put the machine m inthe bad weather 00 920 m in flooded places POSITION Place the machine on a level surface at a distance of at least 1 5 m from buildings or other plants Protect all the electric parts at risk because water infiltrations could cause short circuits with damages at persons and or things The protection degree of the machine is put on the data plate and in this manual at page Technical Data Maximum leaning of the machine in case of dislevel 10 20 max B 20 max 10 26 11 99 M2 6GB CD LISA co unpacking GE MS TS MOSA 1 1 02 04 CE t Be sure that the lifting devices are correctly mounted adequate for the weight of the machine with it s packaging and conforms to local rules and regula tions When receiving the goods make sure that the prod uct has not suffered damage during the transport that there has not been rough handling or taking away of parts contained inside the packing or in the set In case you find damages rough handling or ab sence of parts envelopes manuals etc we ad vise you to inform im
10. Tabla de recambios EAS 110 Mosa 1 0 065 00 Pieces de rechange QD CN amo IIO O TT ai aue ____TIT O o T 9 9 oum Tre LCA O rile AN iI ____ pr A s a NCR VOUS GEIERTOR EMANBSETT DEEEEBEEBEEDEBEEEBE P eee eee du 23 O r 06 06 00 10804 RIC MOSA Pos 15 16 17 19 22 23 24 25 29 5 q RS 1 0 06 00 _Ricambi MOSA GB Spare parts Rev Cod B E230P04 107509045 1291190 EB115400220 EG355 E230PF00 108719575 1297080 E213006 ETE80212M 108730161 ETAD2005A E202071 EG350 EERDB34P10MA E257161 E230061 CD Ersatzteile CE Tabla de recambios EAS 110 CF Pi ces de rechange QD Descr Note Manca la descrizione aggiuntiva PORTAFUSIBILE FUSIBILE 2A 10 3x38 CONTAT TORE QUADRIPOLARE BLOCCO MECCANICO CONTAT TORE Manca la descrizione aggiuntiva CAVO COMANDO COMPLETO PRESSACAVI Manca la descrizione aggiuntiva 12Vcc SCHEDA LOG COMPL EAS22 70 vers MOSA KIT ALLARMI SUPPLEMENTAHI SR TRASFORMATORE AMPEROMETRICO Manca la descrizione aggiuntiva 200A CONTATTO AUX Manca la descrizione aggiuntiva 30x30x8 ff Manca la descrizione aggiuntiva Manca la descrizione aggiuntiva 06 06 00 10804 RIC CD Ricambi Ersatzteile MOSA GB Spare parts Tabla de recambios EAS 22 40 70 110 MOsA 1 0 0000 Pieces de rechange GD cod 108
11. alarm LED on 70A lights up During the stopping cycle the alarms are disconnected simultaneously to the closing of the solenoid valve OSA MOSA ALARM OPERATING TIME When one or more alarm signale occur they immediately cause the alternator contactor to open the set to stop successively and the acoustic signal to ring when assembled MAINS OFF MAINS off signal occurs when the mains voltage becomes lower than the minimum fixed threshold and remains in this condition for a while That causes the mains contactor to cut off MAINS ON In the same way the mains ON signal occurs when for a certain time the voltage exceeds the fixed threshold The contactor shutting depends on the selected operating procedure of the set ALTERNATOR ON Alternator ON signal works as the mains ON signal described above The delay time is independent On the contrary the alternator is OFF when voltage becomes lower than the fixed threshold MAINS ALTERNATOR AND ALTERNATOR MAINS SWITCHING Between mains and alternator contactors besides the mechanical interblock a delay time happens to avoid their overlap MEASURE DISPLAY Following measures can be seen on the display Mains alternator voltage Volt Alternator frequency signal Hertz Battery voltage V Batt Working hours of generating set Hour Meter The displayed measure is indicated by the lighting of the corresponding LED TENS FREQ BATT HOUR 75 A B C D To
12. back however the exchange does not occur until the generating set stops connecting terminal cutoff failure emergency stop REMOTE STOPPING The remote stop connecting terminal stops the generating set at once in any operating procedure and forbids its starting The display 76 will show the corresponding code E03 The connecting terminal cutoff will restore the function 12 12 00 10804 GB D TECHNICAL TERM DEFINITION 1 0 12 00 EJP FUNCTION The EJP function can be activated through set up When it is activated the remote starting connecting terminal conforms to EJP Start and the stopping connecting terminal to EJP switching consense When Start is ON a time delay occurs after which the starting cycle is carried out Then when the switching consense signal arrives the exchange between mains and generating set takes place The load comes back on the mains at the switching consense cutoff and the generating set carries out the stopping cycle at the starting connecting terminal cutoff The EJP function is connected only if the set is in automatic procedure Protections and alarms work as usual OSA MOSA SCR FUNCTION The SCR function can be activated through set up and therefore only and exclusively by the manufacturer It allows to start the generating set through an outside consense also in presence of mains and to effect the exchange of the contactor of mains and generating set The function i
13. pass from a measure to another press the MI SURE button 71A When the voltage measure is selected the displayed value refers to the mains voltage if the generating set is off STARTING LED OFF or to the voltage supplied by the generating set if it works STARTING LED ON The mains generating set voltage is displayed with a precision of 1 Volt the frequency of 0 1 Hz the battery voltage of 0 1 Volt and the working hours of one hour OPERATING PROCEDURES The card operates in four different procedures which are RESET MANUAL AUTOMATIC TEST Each of these procedures is connected with a button and a signaling LED 71A B C D E To select a procedure push the respective button It is possible at any time topass from an operating pro cedure to another Let us see now more in detail each function RESET When the card is in RESET the generating set stops if it was working and it is not possible to carry out any operation Selecting RESET proce dure all alarms are set to zero unless some are still displayed see Alarms and failure messages Also outside controls outside start EJP function are forbidden The battery charger works normally and it is possible to select and see the measures on the display 12 12 00 10804 GB MANUAL In MANUAL procedure the generating set can be started or stopped using the START and STOP buttons 33 32A The START button 33 is used only to begin the starting cycle which i
14. receptacle B3 placed on the generating set EAS UNIT GENERATING SET power Connect the generating set with the EAS Unit respecting the numbers of the wires with those of the terminals on the single phase three phase sockets or on the terminals of the feed box EAS UNIT MAINS Connect the mains with the terminal board of the EAS Unit paying attention to the connections phase neuter ground respecting the numbers of the wires with those of the terminals Use cables with a suitable section keeping to the local installation regulations and or laws in force 12 09 00 EASU5 10GB EAS UNIT LOAD Connect the mains with the terminal board of the EAS Unit paying attention to the connections phase neuter ground respecting the numbers of the wires with those of the terminals c After having prepared the generating set and the EAS Unit the system is ready for the next operations A 12 12 00 10804 GB SCHEMA INSTALLAZIONE ANSCHLUBPLAN MOSA o INSTALLATION DIAGRAM ESQUEMA INSTALACI N EAS 5 5DM 5DT mosA 1 0 06 00 SCHEMA INSTALLATION GD COLLEGAMENTI CONNECTION CONNEXION ANSCHLUB CONEXION J R S T T S R R S T CARICO GENERATORE RETE LOAD GENERATOR MAINS CHARGE GROUPE RESEAU JL J N F F LOAD GENERATOR MAINS CARICO GENERATORE CHARGE GROUPE RESEAU L JL IL B RS TN CARICO LOAD CHARGE GENERATORE
15. shows selected measure HERTZ LED 75B Jf on shows selected measure V BATT LED 75C If on shows selected measure and state of battery charger HOUR METER LED 75D Jf on shows selected measure ALARM LED ON 70 If on shows that the generating set has been put under control and therefore all alarms are active STARTED GENERATING SET 70B If on shows that the generating set is regularly started NOT STARTED GENERATING SET 70C If on shows that the generating set is not started TLR LED 70D State of mains contactor if led on shows that mains contactor is shut TLG LED 70E State of mains contactor if led on shows that the generating set contactor is shut FAILURE LED 76 Fault alarm signal 3 DIGITS DISPLAY 76 visualization of measures alarms etc TECHNICAL TERM DEFINITION Reading this manual you will meet with terms largely described below Refer to the following definitions whenever these terms are mentioned in the manual SET UP OPTION All parameters which incide on the system work SET UP OPTION are set up according to the type of generating set engine voltage frequency etc If you want to change the above said parameters please turn to the Authorized Technical Service or directly to MOSA STARTING CYCLE Procedure for starting the generating set Following operations are to be executed starting
16. the other alarms it resets automatically no need of RESET when the connecting terminal contact opens ALTERNATOR VOLTAGE FAILURE It appears when with engine running the alternator voltage does not exceed the threshold fixed within a definite time ERROR ALARM SIGNAL SUMMARY m DESCRIPTION A07 FUEL ALARM OPTION only for models E A S 40 A08 FREE ALARM OPTION only for models E A S 40 A09 FREE ALARM OPTION only for models E A S 40 EMERGENCY STOP REMOTE STOPPING ON ALTERNATOR VOLTAGE FAILURE 12 12 00 10804 GB CD CISA MAINTENANCE OF THE SET MOSA 1 0 12 00 ROUTINE MAINTENANCE EVERY ONTH EVERY YEAR AND OR AFTER AND OR AT oe PRESCRIBED LOAD TIMES TEST or AUTOMATIC TEST cycle to keep the generating set constantly operative Checkall levels engine oil fuel level battery electrolyte if necessary top it up Keep to the advice given in manuals engine alternator and machine specific one par Before any intervention on the generating set KEEP TO FOLLOWING Preset the unit so as to execute the maintenance of the set Disconnect the three phase single phase plugs and or the wires to the feed box Disconnect the plug of the connection cable to the EAS unit and or to PAC 150 S After having effected the routine checks reset all electric connections and follow the indications for a new working cycle 0000A Al 12 12 00 10804 GB CD CISA GS TECHNICAL DATA
17. to turn to the nearest authorized Service Centre where you will obtain a prompt and specialized intervention r In case you do not profit on these Services and some parts are replaced please ask and be sure that are used exclusively original MOSA parts this to guarantee that the performances and the initial safety prescribed by the norms in force are re established ts The use of non original spare parts will cancel immediately any guarantee and Technical Ser vice obligation from MOSA NOTES ABOUT THE MANUAL Before actioning the machine please read this manual attentively Follow the instructions contained in it in this way you will avoid inconveniences due to negligence mistakes or incorrect maintenance The manual is for qualified personnel who knows the rules about safety and health installation and use of sets movable as well as fixed You must remember that in case you have difficulties for use or installation or others our Technical Service is always at your disposal for explanations or interventions The manual for Use Maintenance and Spare Parts is an integrant part of the product It must be kept with care during all the life of the product In case the machine and or the set should be yielded to another user this manual must also given to him Do not damage it do not take parts away do not tear pages and keep it in places protected from dampness and heat You must take into account that some figures c
18. 04 ALLARME OIL SENSOR A05 RICHIESTA MANUTENZIONE A06 FUORIGIRI PER ELIMINARE IL MESSAGGIO DI ALLARME PREMERE RESET EMERGENZE E01 ARRESTO EMERGENZA E03 ARRESTO A DISTANZA ABILITATO E04 MANCANZA TENSIONE GENERATORE EAS 22 40 70 445 ALLARMI ON ALARMS ON ALARMES ON 0 0 AVARIE ENGINEON sTFALURE FALURES DEMARREM f non pevar PANNE ALARMS A01 TEMPERATURE A02 OIL PRESSURE ALARM A03 500RPM FAILURE ALARM A04 OIL SENSOR ALARM A05 REQUEST FOR MAINTENANCE A06 RUNAWAY SPEED BY PUSHING RESET YOU CAN LEAVE THIS FUNCTION EMERGENCY E01 EMERGENCY STOP E03 REMOTE STOPPING ON E04 GENERATORE VOLTAGE LACK BATTERIA BATTERY BATTERIE ALARMES A01 TEMPERATURE A02 ALARME PRESSION D HUILE A03 ALARME ALTERNATEUR 500TR MN A04 ALARME SECURITE NIVEAU D HUILE A05 DEMANDE DE REVISION A06 ALARME SURVITESSE PAR RESET ON PEUT RESORTIR DE LA PROGRAMMATION URGENCES E01 ARRET D URGENCE E03 ARRET A DISTANCE AUTORISE E04 MANQUE TENSION GROUPE lt D TOGLIERE TENSIONE PRIMA DI APRIRE IL COPERCHIO ic TAKE AWAY THE VOLTAGE BEFORE TO OPEN COVER ENLEVER LA TENSION AVANT D OUVRIR LE COUVERCLE ACHTUNGIVOR OFFNEN DES DECKELS SPANNUNG ABSCHALTEN 22 tLassssdta ad 10000 A 37 5 20 610 06 06 00 10804 I MOSA MOSA 1 0 06 00 290 260 CD INSTALLAZIONE EINRICHTUNG INSTALACION CF INSTALLATION 0 GB SE
19. 3 ARRESTO A DISTANZA ABILITATO E04 MANCANZA TENSIONE GENERATORE ALARMES A01 TEMPERATURE A02 ALARME PRESSION D HUILE A03 ALARME ALTERNATEUR 500TR MN A04 ALARME SECURITE NIVEAU D HUILE A05 DEMANDE DE REVISION A06 ALARME SURVITESSE PAR RESET ON PEUT RESORTIR DE LA PROGRAMMATION URGENCES E01 ARRET D URGENCE E03 ARRET A DISTANCE AUTORISE E04 MANQUE TENSION GROUPE 10000 DIMA DI FORATURA DRILLING JIG REPERES DE BOHRSCHAB PERCAGE LONE ATTENZIONE TOGLIERE TENSIONE PRIMA DI APRIRE QUESTO COPERCHIO ALARMS A01 TEMPERATURE A02 OIL PRESSURE ALARM A03 500RPM FAILURE ALARM A04 OIL SENSOR ALARM A05 REQUEST FOR MAINTENANCE A06 RUNAWAY SPEED BY PUSHING RESET YOU CAN LEAVE THIS FUNCTION EMERGENCY E01 EMERGENCY STOP E03 REMOTE STOPPING ON E04 GENERATORE VOLTAGE LACK ALARMAS A01 TEMPERATURA A02 ALARMA PRESION DE ACEITE A03 AVERIA 500 VUELTAS A04 ALARMA OIL SENSOR A05 SOLICITUD DE MANTENIMIENTO A06 FUERA DE VUELTAS PARA ELIMINAR EL MENSAJE DE ALARMA OPRIMIR RESET EMERGENCIAS E01 DETENCION DE EMERGENCIA E03 DETENCION A DISTANCIA HABILITADA E04 FALTA TENSION EN GENERADOR 350 06 06 00 10804 I MOSA MOSA 1 0 06 00 CD INSTALLAZIONE EINRICHTUNG SETTING CF INSTALLATION 0 2 0 TYPE EAS 22 SERIAL N 10871 INSTALACI N T E802 ALLARMI A01 TEMPERATURA A02 ALLARME PRESSIONE OLIO A03 AVARIA 500 GIRI A
20. 48V A C socket Welding scale switch Preheating indicator Y switch Start Local Remote selector A C output indicator Emergency button Choke button Hour counter Warning level light Contactor Engine control unit EPS CC CV switch Voltmeter Battery charge warning light Thermal magnetic circuit breaker Ground fault interrupter Pre heat push button Connector wire feader Oil pressure warning light Oil alert Welding arc regulator Starter key Derivation box Battery charge sockets Welding selector mode Siren Welding ammeter Battery Engine control unit EP4 Wire feeder supply switch Plug 230V singlephase Welding current regulator Dirty air filter warning light indicator Earth leakage relay Analogic instrument V Hz Current trasformer R P M adjuster Polarity inverter remote control Relase coil Engine control unit EP6 Welding voltage voltmeter Polarity inverter control Oil pressure indicator Remote control switch Selection push button 30 1 1 PTO HI Battery voltmeter Remote control socket Button indicating light 20 I 1 PTO HI Commutator switch serial parallel Thermal magnetic circuit breaker Selection push button 20 1 1 PTO HI Water temperature indicator 10 05 01 M30 GB CD MOSA amp spare PARTS LIST MOSA 1 0 12 00 MOSA guarantees that any request for spare parts will be satisfied To keep the machine in full working order when replacement of MOSA spare parts is requir
21. 740164 optional N 2 gt li olla a alle a Pli l l LI LIL O DELAY MIN Spo ee a vice oa Um I V Y Y KE S OOO me a GSE iraniani is WO eee I sia j ce N Li Oe NON O zi i gt 5 E 55 T E E SD i masasqa ix is DELAY MAX Sdi AT n n o IT T IT T MIN l Big amp IN II uL uu i m e e o II OO ii 1 400V SR 2 230V SR r il e s jJ eom om s ee hei ae a ron i v Na du Lala rod x 2 gt x ni Sa Leida iaia AS a pow WoW EIBEHE EaIIIIIIIIID U i ar goto ode ote Ro caret eooo al er Fragan _ v ful gute cM s S T lli TITTI sso o s el Pru nale a Gi x ME ee Se m cuu rn ey u S te Ae huk wa SU Oy Yus P Mis 2 sm Seb et w hon Sule em m At Sica Ein al h J ae SA e sonia Sus S dun RA E a u I 1 1 I C P n I MS n i i oo 7 I 2 de di d Ma fe P Th m a ee Rd s 2 us I a Ejda y as B Vad tati atts I i Im u m 1 vn aam ll gt I M
22. COPERCHIO p TAKE AWAY THE VOLTAGE BEFORE TO OPEN COVER Ka ENLEVER LA TENSION AVANT D OUVRIR LE COUVERCLE kc ACHTUNGIVOR OFFNEN DES DECKELS SPANNUNG ABSCHALTEN TYPE EAS 22 SERIAL N 10871 06 06 00 10804 I CD COMANDI INSTRUMENTE UND BEDIENUNG MOSA Scontrois c MANDOS EAS 5 5DM 5DT 10 11 COMMANDES D N Z S Fo A EAS 5DM Dati oH YOLVYINAD GD L F 3uo1vuaN39 CD i 339 E S s are N Z INIA N IZ INIA NI o MAZZI FESTA ELM 3dnO0u5GD NVISIN YOLYYINII GD OP ae lan EAS 5DT 06 06 00 10804 I A CD COMANDI GS CONTROLS MANDOS COMMANDES 4D TYPE EAS 110 SERIAL 10874 CO INSTRUMENTE UND BEDIENUNG ALLARMI AOTEMPERATURA ADALLARME PRESSIONE OLIO AOSWARIA 500 GIRI ADALLARME OIL SENSOR AORICHIESTA MANUTENZIONE AOEUORIGIRI PER ELIMINARE IL MESSAGGIO DI ALLARME PREMERE RESET EMERGENZE EORRRESTO EMERGENZA EOARRESTO A DISTANZA ABILITATO EOMANCANZA TENSIONE GENERATORE EAS 110 ALARMS AOTEMPERATURE AODIL PRESSURE ALARM AOSOORPM FAILURE ALARM ADIL SENSOR ALARM AOREQUEST FOR MAINTENANCE AOBUNAWAY SPEED BY PUSHING RESET YOU CAN LEAVE THIS FUNCTION EMERGENCY EOEMERGENCY STOP EOREMOTE STOPPING ON EOGENERATORE VOLTAGE LACK ne m m TOGLIERE TENSIONE PRIMA DI APRIRE IL COPERCHIO oz TAKE AWAY THE VOLTAGE BEFORE TO OPEN COVER ENLE
23. E A S UNIT 9 9DM oDT 22 40 0 110 108049003 GB USE AND MAINTENANCE MANUAL SPARE PARTS CATALOG 12 12 00 10804M00 preparato da UPT approvato da DITE a a C m CA GB Quality system MOSA _ 12 05 00 CF THE INTERNATIONAL CERTIFICATION NETWORK CERTIFICATE IONet and its partner CISQ ICIM hereby certify that the organization BCS S p A Head Office and Operative Unit Viale Mazzini 161 1 20081 Abbiategrasso MI BCS FERRARI PASQUALI Trade Marks Operative Units Via Valbrina 17 19 42045 Luzzara RE BCS FERRARI PASQUALI Trade Marks Viale Europa 59 1 20090 Cusago MI Mosa Trade Mark for the following field of activities Design production and servicing of tractors agricultural and green maintenance machines Design production and servicing of angina driven welders and ganorating sats has implemented and maintains a Quality Management System which fulfills the requirements of the following standard ISO 9001 2000 Issuedon 2006 03 06 Validity date 2009 03 05 Registration Number T 3722 _ d j a Fi S Fabio Roversi President of IQNet IQNet Farmers AENOR Seam AFAQ France AIR Vingocte Intemational Belgien ANCE Mento Porngal CISQ fay COC China COM China CSQ Czech Republic Cro Cert Comit DOS Germany DS Denmark ELOT Greece FCAV Brazil FONDONORMA Foneziela Hong Kong IDONTEC Colombia IMNC Merio IRAM Argentina
24. GENERATOR GROUPE RETE MAINS RESEAU RST NTSR 06 06 00 10804 MOSA MOSA 10 0600 SCHEMA INSTALLATION GD COLLEGAMENTI CONNECTION CARICO LOAD CHARGE CONNEXION ANSCHLUB CONEXION 2 50V NI TI S1 RI S R GENERATORE GENERATOR GROUPE Ni Ti S1 RI N FT GENERATORE GENERATOR GROUPE Ni Ti 51 RI NT SRF GENERATORE GENERATOR GROUPE CD SCHEMA INSTALLAZIONE CO ANSCHLUBPLAN INSTALLATION DIAGRAM ESQUEMA INSTALACION RESEAU MAINS RESEAU AS 224070710 co 06 06 00 10804 I TYPE EAS 5 SERIAL N 10804 A CD COMANDI CONTROLS CO INSTRUMENTE UND BEDIENUNG CE MANDOS COMMANDES 4D ALLARMI M AVVIATO NON AVV AVARIE BATTERIA ENGINE ON ST FAILURE FAILURES BATTERY DEMARRE M J NON DEMAR PANNE BATTERIE Foa E ALLARMI A01 TEMPERATURA A02 ALLARME PRESSIONE OLIO A03 AVARIA 500 GIRI A04 ALLARME OIL SENSOR A05 RICHIESTA MANUTENZIONE A06 FUORIGIRI PER ELIMINARE IL MESSAGGIO DI ALLARME PREMERE RESET EMERGENZE E01 ARRESTO EMERGENZA E03 ARRESTO A DISTANZA ABILITATO E04 MANCANZA TENSIONE GENERATORE ALARMES A01 TEMPERATURE A02 ALARME PRESSION D HUILE A03 ALARME ALTERNATEUR 500TR MN A04 ALARME SECURITE NIVEAU D HUILE A05 DEMANDE DE REVISION A06 ALARME SURVITESSE PAR RESET ON PEUT RESORTIR DE LA PROGRAMMATION URGENCES E01 ARRET D URGENCE E03 ARRET A DISTANCE AUTORISE E04 MA
25. HO8 jdfou9 jl 2 of d ojeAoJddy 110 ANIONS 9NLLO3NNOO HOLVHINI9 JYOLOW VHSILLASHON JHO1V83N39 Lo 7 859 198 IS bd EAS 22 40 70 CD EINHEIT SCHEMA CE ESQUEMA CUADRO E __ E E 0 d II 9c tE 07 e 9 E OW GOD wu eee F Qc rt c RARA lele fel 22 2 KS QUIHVO CD SCHEMA QUADRO 1 0 06 00 SCHEMA CADRE OD CISA unt DIAGRAM M MOSA r SCHEMA QUADRO CD EINHEIT SCHEMA MO S A unr DIAGRAM ESQUEMA CUADRO mosa 1 0 06 00 SCHEMA CADRE QD MORSETTIERA MOTORE CONNETTORE EAS CONNECTING ENGINE EAS CONNECTOR DI BORNIER MOTEUR BORNIER EAS BATTERY BATTERIE GERATORE GENERATOR GROUPE CONNETTORE EAS v E j mecomecron BORNIER EAS OPTION i d 11 CAUTELA CAUTION ATTENTION ACHTUNG IL COLLEGAMENTO AI MORSETTI 19 OPPURE 7 8 E THE CONNECTIONS TO TERMINALS 19 OR 7 8 ARE CHOSEN IN FUNZIONE DEL SISTEMA CARICA BATTERIA MOTORE ACCORDANCE WITH THE ENGINE BATTERY CHARGING SYSTEM FOR ENGINES WITH 7 8 CONNECTION MAKE SURE THAT WIRE 19 PER MOTORE CON COLLEGAMENTO 7 8 ACCERTARSI CHE IL IS DISCONNECTED FROM THE CARD TERMINAL BOARD FILO 19 SIA SCOLLEGATO DALLA MORSETTIERA LE BRANCHEMENT AUX BORNES 19 OU 7 8 SE CHOISIT EN DER ANSCHLUSS AN DIE KLEMMEN 19 ODER 7 8 IST VON DEM FONCTION DU SYSTEME DE CHARGEMENT DE LA BATTERIE AM MOTOR VERHANDENEN BATTERIELADE
26. J5 J4 R S T N IN T S RI PERPE usd 17 14 10 9 8 7 6 5 4 31 15 4 IB ODDO iQ Oc OO K4 B EAS CONNECTOR BORNIER EAS Gene J Ei E I I 1 mila STOP ACC START CAUTELA CAUTION ATTENTION ACHTUNG IL COLLEGAMENTO Al MORSETTI 19 OPPURE 7 8 E FUNZIONE THE CONNECTIONS TO TERMINALS 19 OR 7 8 ARE CHOSEN IN DEL SISTEMA CARICA BATTERIA MOTORE ACCORDANCE WITH THE ENGINE BATTERY CHARGING SYSTEM PER MOTORE CON COLLEGAMENTO 7 8 ACCERTARSI CHE IL FOR ENGINES WITH 7 8 CONNECTION MAKE SURE THAT WIRE 19 FILO 19 SIA SCOLLEGATO DALLA MORSETTIERA IS DISCONNECTED FROM THE CARD TERMINAL BOARD LE BRANCHEMENT AUX BORNES 19 OU 7 8 SE CHOISIT EN DER ANSCHLUSS AN DIE KLEMMEN 19 ODER 7 8 IST VON DEM FONCTION DU SYSTEME DE CHARGEMENT DE LA BATTERIE AM MOTOR VERHANDENEN BATTERIELADESYSTEM ABHANGIG PREVU SUR LE MOTEUR BEI VERWENDUNG DES ANSCHLUSSES 7 8 SICHERSTELLEN DASS DER LEITER 19 VOM KLEMMENBRETT DER KARTE SI ON UTILISE LE BRANCHEMENT 7 8 VERIFIER QUE LE FIL 19 ABGEKLEMMT IST EST DECONNECTE DU BORNIER DE LA CARTE 06 06 00 10804 I CD SCHEMA QUADRO CD EINHEIT SCHEMA OSA UNIT DIAGRAM CE ESQUEMA CUADRO EAS 22 40 70 110 Mosa 1 0 06 00 CF SCHEMA CADRE QD MORSETTIERA MOTORE CONNETTORE EAS CONNECTING ENGINE EAS CONNECTOR BORNIER MOTEUR BORNIER EAS BATTERIE BATTERIA BATTERIE ACCELERATORE PRERI ENGINE RUN PREHEATING ACCELERATEUR P
27. LTAGE Attention High Voltage There can be parts in voltage dangerous to touch The non observance of the advice implies life danger FIRE Danger of flame or fire If the advice is not respected fires can happen HEAT Hot surfaces If the advice is not respected burns or damage to things can be caused EXPLOSION Explosive material or danger of explosion in general If the advice is not respected there can be explosions WATER Danger of shortcircuit If the advice is not respected fires or damage to persons can be caused SMOKING The cigarette can cause fire or explosion If the advice is not respected fires or explosions can be caused ACIDS Danger of corrosion If the advice is not respected the acids can cause corrosions with damage to persons or things WRENCH Use of the tools If the advice is not respected damage can be caused to things and even to persons PRESSION Danger of burns caused by the expulsion of hot liquids under pressure ACCES FORBIDDEN to non authorizad peaple pP P PP P P DEl SYMBOLS AND SAFETY PRECAUTIONS GE MS_ TS PROHIBITIONS No harm for persons Use only with safety clothing It is compulsory to use the personal protection means given in equipment Use only with safety clothing gt It is compulsory to use the personal protection means given in equipment Use only with safety protections It is a must to use protection means suitable for t
28. NQUE TENSION GROUPE sao sran aos Aos Aos Aos AVARIA 500 GIRI ALLARME OIL SENSOR RICHIESTA MANUTENZIONE FUORIGIRI A03 SDORPM FAILURE ALARM A04 OIL SENSOR ALARM A05 REQUEST FOR MAINTENANCE A06 RUNAWAY SPEED ATTENZIONE TOGLIERE TENSIONE PRIMA DI APRIRE QUESTO COPERCHIO ALARMS A01 TEMPERATURE A02 OIL PRESSURE ALARM A03 500RPM FAILURE ALARM A04 OIL SENSOR ALARM A05 REQUEST FOR MAINTENANCE A06 RUNAWAY SPEED BY PUSHING RESET YOU CAN LEAVE THIS FUNCTION EMERGENCY E01 EMERGENCY STOP E03 REMOTE STOPPING ON E04 GENERATORE VOLTAGE LACK ALARMAS A01 TEMPERATURA A02 ALARMA PRESION DE ACEITE A03 AVERIA 500 VUELTAS A04 ALARMA OIL SENSOR A05 SOLICITUD DE MANTENIMIENTO A06 FUERA DE VUELTAS PARA ELIMINAR EL MENSAJE DE ALARMA OPRIMIR RESET EMERGENCIAS E01 DETENCION DE EMERGENCIA E03 DETENCION A DISTANCIA HABILITADA E04 FALTA TENSION EN GENERADOR m EAS 5 5DM 5DT 22 40 70 EAS 5 5DM 5DT EAS 22 40 70 PER ELIMINARE IL MESSAGGIO DI BY PUSHING RESET YOU CAN LEAVE PAR RESET ON PEUT RESORTIR DE ALLARME PREMERE RESET THIS FUNCTION LA PROGRAMMATION EMERGENZE EMERGENCY URGENCES E01 ARRESTO EMERGENZA E01 EMERGENCY STOP E01 ARRET D URGENCE E03 ARRESTO A DISTANZA ABILITATO E03 REMOTE STOPPING ON E03 ARRET A DISTANCE AUTORISE E04 MANCANZA TENSIONE GENERATORE E04 GENERATORE VOLTAGE LACK E04 MANQUE TENSION GROUPE A A CD TOGLIERE TENSIONE PRIMA DI APRIRE IL
29. RECHAUF STOP ABREGUNG VORWARMEN SCALDO TEMPERATURA TEMPERATURE TEMPERATURE TEMPERATUR PRESSIONE OLIO OIL PRESSURE PRESSION D HUILE OLDRUCK D ALTERNATORE C B C B ALTERNATOR D D ALTERNATEUR C B D WECHSELSTROMGENERATOR 7 FILO GIALLO REGOLATORE YELLOW WIRE C B FIL JAUNE REGULATEUR C B REGLER GELB C B REGULATOR NE 28 o o musa C Tarn oux Drvena _ sss ks FILO GIALLO REGOLATORE YELLOW WIRE C B FIL JAUNE REGULATEUR C B REGLER GELB C REGULATOR STOP A DISTANZA SCAMBIO REMOTE STOP STOP A DISTANCE FERNSTOPPUNG RETE GE IN EJP EXCHANGE MAINS GE ASSERVIMENT POUR EJP VECHSEL NETZ GA IN EJP FUNCTION EJP FUNKTION AVVIAMENTO A DISTANZA REMOTE STARTING DEMARRAGE A DISTANCE FERNANLASSUNG PREAVVISO AVVIAM IN START EJP PREAVIS EJP EJP STARTANKUNDIGUNGS EJP SIGNAL SCALDIGLIA 230V 230V HEATING CHAUFFEUR 230V HEIZUNG 230V SCALDIGLIA 230V 230V HEATING CHAUFFEUR 230V HEIZUNG 230V RISERVA CARBURANTE FUEL CARBURANT KRAFTSTOFF ALLARME LIBERO FREE ALARM ALARME LIBERE FREIER ALARM ALLARME LIBERO FREE ALARM ALARME LIBERE FREIER ALARM 34 94 _ CONTATTO ALLARME CUMULATIVE ALARM CONTACT ALARME GESAMTALARMKONTAKT CUMULATIVO CONTACT CUMULATIF E q MORSETTIERA MOTORE FO ES CONNECTING ENGINE BORNIER MOTEUR 4 2 1 2 2 0 17 16 14 8 7 2 2 2 o CONNETTORE EAS Da sj bj J 8 7 eseo 4 BIL JUL BORNIER EAS S ILL qa MAINS nEsEAU
30. SYSTEM ABHANGIG PREVU SUR LE MOTEUR BEI VERWENDUNG DES ANSCHLUSSES 7 8 SICHERSTELLEN DASS DER LEITER 19 VOM KLEMMENBRETT DER KARTE SI ON UTILISE LE BRANCHEMENT 7 8 VERIFIER QUE LE FIL 19 ABGEKLEMMT IST EST DECONNECTE DU BORNIER DE LA CARTE 06 06 00 10804 I GO SCHEMA QUADRO CD EINHEIT SCHEMA MOSA ILE En A GB UNIT DIAGRAM ESQUEMA CUADRO EAS 5DM 5DT mosa 1 0 06 00 CF SCHEMA CADRE MORSETTIERA MOTORE CONNETTORE EAS CONNECTING ENGINE EAS CONNECTOR CD BORNIER MOTEUR BORNIER EAS BATTERIA BATTERY BATTERIE BATTERIE BATTERIA BATTERY BATTERIE BATTERIE AVVIAMENTO STARTING DEMARRAGE ANLASSUNG 6 n ACCELERATORE ENGINE RUN ACCELERATEUR STOP ABREGUNG i TEMPERATURA w TM mem _ PRESSIONE OLIO IOILPRESSURE PRESSURE PRESSION D HUILE D HUILE ODRUK STOP A DISTANZA SCAMBIO REMOTE STOP EXCHANGE STOP A DISTANCE FERNSTOPPUNG VECHSEL NETZ RETE GE IN EJP MAINS GE FUNCTION EJP ASSERVIMENT POUR EJP GAIN EJP FUNKTION AVVIAMENTO A DISTANZA REMOTE STARTING START DEMARRAGEA DISTANCE FERNANLASSUNG EJP PREAVVISO AVVIAM IN PREAVIS EJP STARTANK NDIGUNGS SIGNAL ROD As PRERISCALDO230v 230 PREHEATING PRECHAUFFEUR 230V VORWARMEN 230V N J7 PRERISCALDO 230V 230V PREHEATING PRECHAUFFEUR 230V VORW RMEN 230V CARICO GERATORE RETE MORSETTIERA MOTORE LOAD GENERATOR MAINS CONNECTING ENGINE CHARGE GROUPE RESEAU BORNIER MOTEUR J9 J8 J7 Mua
31. TTING a TYPE EAS110 SERIAL N 10874 Ve 1010 1051 995 10000 ALLARMI AOTEMPERATURA AOALLARME PRESSIONE OLIO ADRVARIA 500 GIRI OIL SENSOR AOSIICHIESTA MANUTENZIONE A06UORIGIRI PER ELIMINARE IL MESSAGGIO DI ALLARME PREMERE RESET EMERGENZE EORRRESTO EMERGENZA EOARRESTO A DISTANZA ABILITATO EOMANCANZA TENSIONE GENERATORE EAS ALARMS ADTEMPERATURE PRESSURE ALARM AOSOORPM FAILURE ALARM A0GIL SENSOR ALARM ADSIEQUEST FOR MAINTENANCE AORUNAWAY SPEED BY PUSHING RESET YOU CAN LEAVE THIS FUNCTION EMERGENCY EOEMERGENCY STOP EGREMOTE STOPPING ON EOGENERATORE VOLTAGE LACK ak F 5 110 A rune m or pee rand PAR PESE ON PEUT RR 8 4 EE RUE pris TOGLIERE TENSIONE PRIMA DI APRIRE IL COPERCHIO TAKE AWAY THE VOL BEFORE TO OPEN COVER ENLEVER LA TENSION AVANT D OUVRIR LE COUVERCLE ACHTUNG VOR OFFNEN DES DECKELS SPANNUNG ABSCHALTEN 06 06 00 10804 I CD MOSSA G amp INSTALLATION GENERATING SET OMOSA 1 0 12 00 CF For all operations concerning the generating set see specific manual check fuel oil battery CD Bia EAS UNIT GENERATING SET Install the EAS Unit and the generating set paying attention that the distance between them should be suitable for the length of the standard multipolar connection cable EAS UNIT GENERATING SET checking Connect the plug of the connection cable with the corresponding fixed
32. VER LA TENSION AVANT D OUVRIR LE COUVERCLE D ACHTUNGIVOR OFFNEN DES DECKELS SPANNUNG ABSCHALTEN 06 06 00 10804 I CD COMANDI INSTRUMENTE UND BEDIENUNG Mo CONTROLS MANDOS EAS 5 5DM 5DT 22 40 70 110 co MOSA CE COMMANDES SD 10B 76 75 75A 75C 75D ho D 5 STOP JBTARY ee M AVVIATO KON AW AVARIE BATTERIA vemm ENGINE ON STFAILURE FAILURES BATTERY DEMARRAGE W NON DEMAR BATTERIE IG aS JC ar re LG TLR Rese 71D ALLARMI ON 70E D TECHNICAL TERM DEFINITION 1 0 12 00 FRONT PANEL On the front plate of the electronic card there are the following devices OSA MOSA MISURE push button 71A To select display visualisation 76 led on TEST push button 71B To select display modality press to effect test led on MAN push button 71C To select display modality press to effect manual function led on AUT push button 71D To select display modality press to effect automatic function led on RESET push button 71E To select display modality press to block the generating set or to effect RESET of possible alarms led on STOP push button 32A To stop the generating set START push button 33 To start the generating set VOLT GE LED 75 If on shows selected measure VOLT RE LED 75A Jf on
33. a GFI and a circuit breaker anyway always in the observance of the local regulations and or laws in force e To open the unit use the proper tool supplied with the unit for only skilled personnel E A S 22 BATTERY Fill the battery 51 to the maximum level with electrolyte Wait for about 30 minutes and top up with electrolyte Sulfuric acid is corrosive Protect hands eyes and clothes NB the starting key 14 of the generating set connected with the EAS Unit 5D 22 40 70 110 must remain in OFF position for the EAS Unit 5 in ON position NB check once a year all warnings and decals if they were illegible and or missing REPLACE THEM Check periodically the state of the electric wires and their fixing These sets have been manufactured to avoid radio frequency which could jam domestic or industrial equipments A 12 12 00 10804 GB MOSA MOSA 19 TYPE EAS 5 SERIAL N 10804 CD INSTALLAZIONE EINRICHTUNG INSTALACION SETTING 1 0 06 00 CF INSTALLATION D EAS 5 5DM 5DT 220 ALLARMI M AVVIATO NON AVV AVARIE BATTERIA ENGINE ON ST FAILURE FAILURES BATTERY DEMARRE M JJ NON DEMAR PANNE BATTERIE ALLARMI A01 TEMPERATURA A02 ALLARME PRESSIONE OLIO A03 AVARIA 500 GIRI A04 ALLARME OIL SENSOR A05 RICHIESTA MANUTENZIONE A06 FUORIGIRI PER ELIMINARE IL MESSAGGIO DI ALLARME PREMERE RESET EMERGENZE E01 ARRESTO EMERGENZA E0
34. ake immediately to a non polluted zone oo gt person involved rs FIRE PREVENTION In case the working zone for whatsoever cause goes on fire with flames liable to s cause severe wounds or death follow the first aid as described by the ruling norms or local ones EXTINCTION MEANS Appropriated arbonate anhydride or carbon dioxyde powder foam nebulized water otto be used Avoid the use of water jets Other indications over eventual shedding not on fire with foam or sand use water jets to cool off the surfaces close to the fire articular protection ear an autorespiratory mask when heavy smoke is present Useful warnings Avoid by appropriate means to have oil sprays over metallic hot surfaces or over electric ontacts switches plugs etc In case of oil sprinkling from pressure circuits keep in mind that the inflamability point is very low THE MACHINE MUST NOT BE USED IN AREAS WITH EXPLOSIVE ATMOSPHERE 10 06 00 M2 5l CD MOS A amp INSTALLATION AND ADVICE GE MS TS MOSA 1 0 11 99 INSTALLATION AND ADVICE BEFORE USE Check that the air gets changed completely and the hot air sent out does not come back inside the set so as to GASOLINE ENGINES cause a dangerous increase of the temperature m Use in open space air swept or vent exhaust gases which contain the deathly carbone oxyde far from the work area DIESEL ENGINES m Use in open space air swept or vent exhaust gases far from the work area t
35. al does not engage MOSA who keeps the faculty apart the essential characteristics of the model here described and illustrated to bring betterments and modifications to parts and accessories without putting this manual uptodate immediately 10 10 02 M 1 1 GB CD CISA GS DECLARATION OF CONFORMITY EAS 5 5D 22 40 70 110 MOSA 1 0 12 00 to the directives CEE 73 23 and 93 68 low voltage CEE 89 336 92 31 and 93 68 electro magnetic compatibility Norms of reference CEI EN 60439 1 CEI EN 50081 1 CEI EN 50082 1 CEI EN 50081 2 CEI EN 50082 2 Conformity EEC directives 73 23 and 93 68 low voltage EEC directives 89 336 92 31 and 93 68 EMC Date of stamp apposition 01 01 96 C The CE mark European Community certifies that the product complies with the requirements of the community directives foreseen for the specific product 12 12 00 10804 GB D MOSA 1 0 11 99 SYMBOLS IN THIS MANUAL MOSA The symbols used in this manual are designed to call your attention to important aspects of the operation of the machine as well as potential hazards and dangers for persons and things IMPORTANT ADVICE Advice to the User about the safety rs N B The information contained in the manual can be changed without notice Potential damages caused in relation to the use of these instructions will not be considered because these are only indicative Remember that the non observance of t
36. ccordance with the official procedures and in harmony with the MOSA Manual of Quality GE_ MS TS EAS CERTIFICATO n CERTIFICATE No 0192 4 ISI CERTIFICA CHE L SISTEMA DI GESTIONE PER LA QUALITA DI WE HERES CERTIFY THAT THE QUALITY MANAGEMENT SYSTEM OPERATED BY BCS S p A OPERATIVE OPERATIVE UNITE Sede e Unit Viale Mazzini 181 20081 awa MI marchi BCS FERRARI PASQUALI Unit Operative Via Valbrina 17 19 42045 Luzzara RE marchi BCS FERRARI PASQUALI Viala Europa 58 20090 Cusago MI marchio MOSAJ E CONFORME ALLA HORUM US IN COMPLIANCE WITH THE STANDARD UNI EN ISO 9001 2000 PER LE SEGUENTI ATTIVITA FOR THE FOLLOWING ACTIMTIES EA 18 ed assislonza di tra tori macchine verde Progettazione produzione ed assistenza di motosaldatrici e gruppi elattrogeni Design production and servicing of Fanors agricullural and green maintenance machinas Design production and servicing of engine driven woldors and generating sets Fear ad amare sola calis pae fappicabilo Ga record oba crema GO 200 f r Mara Ey delie of application ROOT meurent 3 pene jon lad del genda campane gay manapasmi premi Lud scadere Esprng dala 05 03 2009 presen DITACMO d al supo del sepolcro per ka dei Ta LITE II cp ae Poa rico gf Gurren sus x The advantages for MOSA clients are
37. ctive See specific paragraph TEST Positioning the system in TEST procedure 71B the generating set is started The engine remains running all the time this function is kept The load passes to the generating set only if the mains fail In this case the re switching occurs when the TEST modality goes out passage into automatic Also in this case it is possible to stop immediately the generating set through the STOP button 32A AUTOMATIC TEST The automatic test is a periodical check which is carried out at fixed terms ntervals can be fixed during option if the set is in automatic procedure and if the function has been activated After starting the generating set works for a given period after which it stops Before starting the acoustic signal rings to mark the beginning of the procedure AUTOMATIC TEST CONNECTION DISCONNECTION To connect or disconnect the automatic test function please turn to the Authorized Assistance Centre or directly to MOSA REMOTE STARTING When the card is in automatic procedure it is possible to start the generating set by means ofremote starting terminal As in automatic test the execution of the starting cycle is preceded by 5 seconds a coustic signal and 3 seconds interval Switching off the connecting terminal the stopping cycle is carried out While the generating set works under this function in case the mains fail he load passes on to the generating set If the mains come
38. e I Pat non TQ Da estas I iQ III 1 DECCECECSCGSR RA i Diii I TEREE I tyi vi x RES s pu vr z zm z zr ga5 5 570 0000001101 ue Areaserver mmm IER F pui dvi PR RUE RRREREEREFRRRARERRI i I p OSI 1125 E E nas oe TD 1 ii US Naty p OKU N R 29m x m m uh e A E cem ein A EE Ti I et 0 k aq E E a iio ch Y44 E SS d om ny peed homo a RR RCM i 3 w Fan w u PPP wate ha AA vera Que te Jo z Pos Rev Cod Descr Note 1 108749199 Manca la descrizione aggiuntiva 2 Manca la descrizione aggiuntiva SR 16 107509045 PORTAFUSIBILE 17 1291190 FUSIBILE 31 E211002 Manca la descrizione aggiuntiva 06 06 00 10804 RIC CD MISA REQUEST FOR ORDER SPARE PARTS MOSA 1 0 04 97 CF Dear Customer ou can send us the request for order of MOSA original spare parts filling in this form with the new spare parts tables as well as with the old ones by FAX or mail Please send use us following sapre parts for the machine below MOSA SPARE PARTS model type seian LIT tt LT NEW TABLES OLD TABLES ENGINE SPARE PARTS engine model
39. ebay esee eme N V JL euoizeululoue EAS 22 40 70 110 OPTIONAL ve amp OL wi ve ve Lf 94 d 8 Lc 9 D CD RELE VOLTMETRICO VOLTMETER RELAY 1 0 06 00 CE RELAIS VOLMETRE MOSA MOSA I i i ____ S MOSA CD CISA GS TROUBLESHOOTING 1 0 12 00 INFORMATION AND ALARM CODES for all E A S models On the display 76 you can see some codes to point out alarm conditions or particular situations The message disappears only after that the alarm conditions do not exist any more and the operator has pressed the RESET button 71E The scheduled codes are as follows A01 A02 A03 A04 A05 A06 A07 08 TEMPERATURE ALARM It appears when with the engine running and alarms on there is an intervention of the sensor connected to the temperature terminal In this case the alternator contactor is open and the generating set stops immediately OIL PRESSURE ALARM It operates like the previous one referred to the sensor of insufficient oil pressure 500 rom FAILURE ALARM It appears when with the generating set running fails the signal of battery charger alternator 500 rom but remains the alternator voltage The generating set stops MECHANICAL ALARM It shows that the engine is off for causes independent from the electric panel check the cause controlling the engine itself for instance on the small generating
40. ed always ask for genuine parts only When ordering the spare parts it is ts The requested data are to be found on the recommended to indicate data plate located on the machine structure quite 1 serial number visible and easy to consult 2 model of welder and or generating set 3 n table 4 n position 5 i EAS 00000 quantity SERIAL N 0987654321 N 21 22 23 14 If possible please supply also the serial number of the generating set connected to the EAS board The requested details are on the data plate easy to see and to read placed on the housing of the machine g P ee sawa ee On sS s ZA Vle Europa 59 20090 CUSAGO MI ITALY LILI LE C222 0 d tel 139 09 903352 1 fax 39 02 90390466 T GEO000 o Lures i i SERIAL N i 0987654321 poco 1 a IV a Hz 10089 li L RPM 3 LOL TIPI Va 0 3 3 0390030 0 0 509 li licei TER RES RM SEE EE CEPR si lL ae i el a sm et a ea S cee nni um SSR e eee ae e oem e mo
41. eling Do not touch electric devices if you Do not smoke avoid flames sparks or electric tools when fueling are barefoot or with wet clothes Unscrew the cap slowly to let out the fuel vapours Always keep off leaning surfaces Slowly unscrew the cooling liquid tap if the liquid must be topped up during work operations The vapor and the heated cooling liquid under pressure can burn face eyes skin Static electricity can demage the p arts on the circuit Do not fill tank completely Wipe up spilled fuel before starting engine was hut off fuel of tank when moving machine where it is assembled An electric shock can kill Avoid spilling fuel on hot engine oparks may cause the explosion of battery vapours Www B IS FIRST AID In case the operator shold be sprayed by accident from corrosive liquids a o hot toxic gas CHECKING BOARD or whatever event which may cause serious injuries or death predispose the first aid in accordance with the ruling labour accident standards or of local instructions Skin contact Wash with water and soap Eyes contact Irrigate with plenty of water if the irritation persists contact a specialist Do not induce vomit as to avoid the intake of vomit into the lungs send for a doctor Suction of liquids from If you suppose that vomit has entered the lungs as in case of spontaneous vomit take the TL to the hospital with the utmost urgency Inhalation In case of exposure to high concentration of vapours t
42. eries parallel Commutator switch Key switch on off control unit Connector PAC Frequency rpm regulator Arc Force selector Device starting motor Fuel electro pump 12V c c Start Local Remote selector Choke button Switch CC CV Connector wire feeder 420V 110V 3 phase transformer Switch IDLE RUN Hz V A analogic instrument EMC filter Wire feeder supply switch Wire feeder socket DSP chopper PCB Power chopper supply PCB Switch and leds PCB Hall sensor Water heather indicator Battery charge indicator Transfer pump selector AUT 0 MAN Fuel transfer pump GECO generating set test Hooting with level switches Voltmeter regulator WELD AUX switch Reactor 3 phase Switch disconnector Solenoid stop timer VODIA connector F EDC4 connector OFF ON DIAGN selector DIAGNOSTIC push button DIAGNOSTIC indicator Welding selector mode R C net 230V 1 phase plug V Hz analogic instrument Engine protection EP6 G F I relay supply switch Radio remote control receiver Radio remote control trasnsmitter Isometer test push button Remote start socket Transfer fuel pump control Ammeter selector switch Polarity inverter two way switch 26 07 04 M60GB I 7080L 00 90 90 0905 1801 0 21 80810091 Z SIG ejeq elojeubesiq BUI peog 10 WEIDEIG reay QUOIZBUILUOUAQ HNSALOW H3lIN
43. ernator fan belt Oil drain tap Hydraulic oil drain tap Water drain tap Exhaust tap for tank fuel Button Start button Booster socket 12V Booster socket 24V Battery charge fuse Space for remote control Remote control Space for E A S Space for PAC Fuel pump Electric start socket Reset button PTO HI Quick coupling m PTO HI Quick coupling f PTO HI Hydraulic oil filter Battery charger thermal switch Engine thermal switch Aux current thermal switch Supply thermal switch wire feeder 42V Pre heater spark plug thermal switch Supply thermal switch oil water heather Electropump thermal switch No load voltage control Choke control Auxiliary welding current control Cellulosic electrodes control Voltmeter relay Warning lights Selecting knob Load commut push button starting push button Operating mode selector Power on warning light Display Wire connection unit selector setting confirmation Fuel valve Oil syringe Insulation monitoring Button indicating light 30 1 1 PTO HI Engine control unit EP2 E A S connector GE_ MS_ TS_ Exclusion indicating light PTO HI Auxiliary current push button Fuel level light E A S PCB Control unit for generating sets QEA Ground fault interrupter 30 mA Engine control unit and economiser EP1 Ammeter Frequency meter Fuse Stop switch Warning light high temperature Arc Force selector Fuel level transmitter Voltage commutator Fuel electro pump
44. g Unit series 50 4kg Unit series 5 4kg 12 12 00 10804 GB CD LISA G PARAMETERS 1 0 12 00 MOSA SET UP PARAMETERS Cod 01 02 03 04 05 06 07 08 09 10 E 12 13 14 15 16 An 18 19 20 25 26 27 28 29 30 31 32 33 34 35 36 3 38 Description Alternator rated frequency Acoustic signal connection before starting EJP SCR EJP T Normal Function Intervention exclusion when mains fail for motor pumps 500 rpm signal choice alternator or battery charger alternator Alternator voltage threshold at engine running Generating set voltage threshold at engine running Alarm operating time delay Stopping time Number of possible starting attempts Starting attempt duration Time interval between starting attempts Delay between failed attempts and following ones 500 rpm failure operating time delay Mains and generating set contactor closing delay Routine maintenance intervals Electromagnet accelerator preheating glow plugs outlet function Decelerated operating time Glow plugs preheating time Automatic test connection also in presence of utside STOP AUT and TEST mode disconnection the card works only in MAN or in RESET A07 outside alarm disconnected only signal signal generating set stop A08 outside alarm disconnected only signal signal generating set stop A09 outside alarm disconnected only signal signal generating set stop di
45. he indications reported by us might cause damage to persons or things It is understood that local dispositions and or laws must be respected WARNING Situations of danger no harm to persons or things Do not use without protective devices provided Removing or disabling protective devices on the machine is prohibited Do not use the machine if it is not in good technical condition The machine must be in good working order before being used Defects especially those which regard the safety of the machine must be repaired before using the machine SYMBOLS AND SAFETY PRECAUTIONS GE_ MS_ TS_ SAFETY PRECAUTIONS A DANGEROUS This heading warns of an immediate danger for persons as well for things Not following the advice can result in serious injury or death This heading warns of situations which could result in injury for persons or damage to things A CAUTION To this advice can appear a danger for persons as well as for things for which can appear situations bringing mate rial damage to things A A A ATTENTION IMPORTANT NOTE These headings refer to information which will assis you in the correct use of the machine and or accessories 26 11 99 M2GB D MOSA 1 1 04 03 CF SYMBOLS for all MOSA models MOSA STOP Read absolutely and be duly attentive Read and pay due attention GENERAL ADVICE If the advice is not respected damage can happen to persons or things HIGH VO
46. he different welding works Use with only safety material It is prohibited to use water to quench fires on the electric machines Use only with non inserted voltage It is prohibited to make interventions before having disinserted the voltage No smoking It is prohibited to smoke while filling the tank with fuel No welding Mr It is forbidden to weld in rooms containing explosive gases ADVICE No harm for persons and things Use only with safety tools adapted to the specific use It is advisable to use tools adapted to the various maintenance works Use only with safety protections specifically suitable B It is advisable to use protections suitable for A the different welding works Use only with safety protections It is advisable to use protections suitable for the different daily checking works f A x A VA iz Use only with safety protections EEZ it is advisable to use all protections while A shifting the machine Use only with safety protections It is advisable to use protections suitable for Aa the different daily checking works and or of maintenance 26 11 99 M2 1GB CD MOSSA INSTALLATION AND ADVICE BEFORE USE GE MS TS MOSA 1 0 06 00 CF A The installation and the general advice concerning the operations are finalized to the correct use of the machine in the place where it is used as generator group and or welder stop engine when fu
47. imum mains voltage threshold Maximum mains voltage threshold Mains voltage failure delay Mains voltage presence delay Minimum generator voltage threshold Maximum generator voltage threshold Generator voltage lack delay Generator voltage presence delay generator contactor Cooling time Acoustic signal time Automatic test interval time Automatic test duration Engine starting delay after start EJP EJP T switching delay 1 wire Range 280 400V 160 230V 440 600V 253 345V 0 120 sec 0 240 sec 280 400V 160 230V 440 600V 253 345V 1 180 sec 0 180 sec closing delay 1 300 sec 0 60 sec 1 7 days 1 30 min 0 99 min 0 30 min The OP 13 is dispayed only if the EJP function has been connected in SET UP phase 12 12 00 10804 GB CD MOS A ELECTRICAL SYSTEM LEGENDE 1 4 02 06 Alternator Wire connection unit Capacitor G F I Welding PCB transformer Fuse 400V 3 phase socket 230V 1phase socket 110V 1 phase socket socket warning light Hour counter Voltmeter Welding arc regulator 230V 3 phase socket Welding control PCB Welding current ammeter Welding current regulator Current transformer Welding voltage voltmeter Welding sockets shunt D C inductor Welding diode bridge MOSA KEXN lt SCHMDOVZECTIONMIOByY A1 Arc striking resistor B1 Arc striking circuit C1 110V D C 48V D C diode bridge D1 E P 1 engine protection E1 Engine stop solenoid F1 Acceleration solenoid
48. mediately our Technical Ser vice For eliminating the packing materials the User must keep to the norms in force in his country A dT f 1 Take the machine C out of the shipment packing Take out of the envelope A the users manual B 2 Read the users manual B the plates fixed on the machine the data plate 30 03 00 M3GB D INSTALLATION OF THE MACHINE 1 0 12 00 e All operations concerning the installation maintenance and trouble shooting must be carried out by skilled personnel in conformity with local norms and laws in force e For general advice on the machine installation refer to generating set manual SEE PAGE M 2 and following e For presetting starting stopping the machine SEE PAGE M 20 and following e For using the machine SEE PAGE M 32 and following e Formaintenance of the machine SEE PAGEM 43 and following MOSA MOSA Any connection operation between mains and EAS Unit and EAS Unit with generating set must be effected without any type of inserted voltage also in DC e Use for the connections antiflame cables of suitable section which respect anyway the local installation regulations and or laws in force e Supply cables must be sized and placed so that the cable does not attain to temperatues of 50 C over room temperature e It is necessary to check that no cables have loosened at the respective terminals and to rem
49. ngine control PCB R P M electronic regulator PTO HI control PCB PTO HI 20 I min push button PTO HI 30 l min push button PTO HI reset push button PTO HI 20 I min indicator PTO HI 30 l min indicator PTO HI reset indicator PTO HI 20 l min solenoid valve PTO HI 30 I min solenoid valve Hydraulic oil pressure switch Hycraulic oil level gauge Preheating glow plugs Preheating gearbox Preheating indicator R C filter Heater with thermostat Choke solenoid Step relay Circuit breaker Battery charge sockets Sensor cooling liquid temperature Sensor air filter clogging Warning light air filter clogging Polarity inverter remote control Polarity inverter switch Transformer 230 48V Diode bridge polarity change Base current diode bridge PCB control unit polarity inverter Base current switch Auxiliary push button ON OFF Accelerator electronic control Actuator Pick up Warning light high temperature Commutator auxiliary power 24V diode bridge Y s commutator Emergency stop button Engine protection EP5 Pre heat push button Accelerator solenoid PCB Oil pressure switch Water temperature switch Water heater Engine connector 24 poles Electronic GFI relais Release coil circuit breaker Oil pressure indicator Water temperature indicator Battery voltmeter Contactor polarity change Commutator switch s
50. ontained in it want only to identify the described parts and therefore might not correspond to the machine in your possession INFORMATION OF GENERAL TYPE In the envelope given together with the machine and or set you will find the manual for Use Maintenance and Spare Parts the manual for use of the engine and the tools if included in the equipment the guarantee in the countries where it is prescribed by law Our products have been designed for the use of generation for welding electric and hydraulic system ANY OTHER DIFFERENT USE NOT INCLUDED IN THE ONE INDICATED relieves MOSA from the risks which could happen or anyway from that which was agreed when selling the machine MOSA excludes any responsibility for damages to the machine to the things or to persons in this case Our products are made in conformity with the safety norms in force for which it is advisable to use all these devices or information so that the use does not bring damage to persons or things While working it is advisable to keep to the personal safety norms in force in the countries to which the product is destined clothing work tools etc Do not modify for any motive parts of the machine fastenings holes electric or mechanical devices others if not duly authorized in writing by MOSA the responsibility coming from any potential intervention will fall on the executioner as in fact he becomes maker of the machine t Notice this manu
51. ove any dust or other materials which have fouled the Unit during installation The cleaning must be done by means of an exhauster avoiding in any case blowing dust off the Unit with air e Connections to the terminal board must be done using a cable of correct section respecting carefully the electric diagram e Position the unit in a well protected dry place far from water heat sources and risky areas gas which in case of possible electric shocks can explode and or others gt It is compulsory to connect the ground connection point 12 by means of a safe efficient cable please keep to the installation local rules and or regulations in force to integrate or ensure the work of various electric protection devices referring to the several distribution systems TT TN IT e Pay attention to the degree of protection of the unit in the choice of the installation position e Do not place the unit too near other electronic machines and or devices able to generate strong electro magnetic fields EAS 5 5D 22 40 70 110 While placing the cables pay attention that the cables of the auxiliary circuits are kept well distinct from the power ones avoiding that they could be ina same sheather and or twisted between each other e For connections longer than the distance permitted by the standard cable please see our Technical Service e Make sure that the battery cables are connected e tis advisable to install at mains entrance
52. rts CD Ersatzteile CE Tabla de recambios EAS 22 40 70 Mosa _ 10 0000 Pieces de rechange GD Pos Rev Cod Descr Note 3 B ETAD2605A Manca la descrizione aggiuntiva EAS 22 4 ETAD21005A TRASFORMATORE AMPEROMETRICO EAS 40 5 ETAD21505A Manca la descrizione aggiuntiva EAS 70 6 B EBF2540220 CONTATTORE 7 EBF3840220 CONTATTORE 8 B EBF6540220 CONTATTORE EAS70 9 C E230P16 Manca la descrizione aggiuntiva EAS 22 40 10 C E230P35 Manca la descrizione aggiuntiva EAS 70 11 C E230PN16 Manca la descrizione aggiuntiva EAS 22 40 12 C E230PN35 Manca la descrizione aggiuntiva neutro EAS 70 13 C E230PT16 Manca la descrizione aggiuntiva EAS 22 40 14 C E230PT35 Manca la descrizione aggiuntiva terra EAS 70 15 C E230P04 Manca la descrizione aggiuntiva EAS 22 40 16 107509045 PORTAFUSIBILE 17 1291190 FUSIBILE 2A 10 3x38 18 EG218 BLOCCO CONTATTI AUX 20 B EG223 BLOCCHETTO CONTATTI AUX EAS 22 21 EG2692 Manca la descrizione aggiuntiva EAS 40 70 23 C E230PFO0 Manca la descrizione aggiuntiva 24 108719575 CAVO COMANDO COMPLETO 25 1297080 PRESSACAVI 26 C 202071 Manca la descrizione aggiuntiva 60A 27 C E202071 Manca la descrizione aggiuntiva 100A 28 E202071 Manca la descrizione aggiuntiva 150A 29 C 213006 Manca la descrizione aggiuntiva 12Vcc 30 ETE80212M SCHEDALOG COMPL EAS22 70 vers MOSA 32 108730161 KIT ALLARMI SUPPLEMENTARI SR 39 E230061 Manca la descrizione aggiuntiva 06 06 00 10804 RIC Cb Ricambi CD Ersatzteile MOSA GB Spare parts CE
53. s anyway carried out by the card with the automatic starting procedure In the same way the STOP button 32A begins the stopping cycle in the usual modality cooling electrovalve magnet The remote starting signal is forbidden Alarms work as usual see paragraph ALARMS In manual procedure the automatic exchange of the contactors does not take place but each one is still controlled singularly If for instance you pass in manual procedure with the mains contactor inserted it will be energized and de energized in function of the mains voltage but generator contactor will never be energized the same if you pass in manual procedure with TLG inserted CONTACTOR FORCED SWITCHING in manual procedure Holding the MAN 71C button pressed it is possible to force the contactor switching AUTOMATIC When the mains voltage fails and the corresponding contactor has been opened the generating set starts in automatic procedure Once the generating set is started and its voltage is in the imposed limits the generating set contactor is shut The generating set works on until the mains comes back after which the contactors are exchanged and the generating set carries out the stopping cycle When the generating set works it can be stopped in emergence through the STOP button 32A or by means of the outside stop signal When in automatic procedure the entrance of outside start as well as the execution of the automatic test are a
54. s carried out shutting simultaneously towards ground the terminals 5 and 6 the generating set is started and the exchange between mains and generating set occurs after a pre established time When the terminals 5 and 6 are re opened the exchange between the contactor of the generating set and that of the mains occurs after the cooling time the generating set is stopped WORKING HOUR CALCULATION 20 12 00 EASU32 4GB When the generating set is started the working time is counted Read mode until 99 999 hours The time display ad goes until 99 999 hours When the counter exceeds 999 hours with 3 digits and 1 2 available the read mode will be as following Working hours 999 1 blinking point 23 12 blinking point 3 This calculation expressed in hours can be seen on the display 76 c NB This calculation is kept also if the feeding is disconnected and it cannot be cancelled by the user ROUTINE MAINTENANCE INTERVAL A routine maintenance interval expressed in hours is set by means of SET UP When the working time reaches the calculation on the display 76 the code for maintenance request is shown The set works on regularly Pressing RESET 71E the calculation is put back to zero and the message is cancelled 12 12 00 10804 GB CD CISA GS USE AS GENERATING SET MOSA 1 0 12 70 CF If you want to use the generating set independently from the EAS Unit proceed as described below
55. sconnected inlet for RS485 Norm Closed outside stop inlet instead of Norm Open Added delay for A08 alarms time starts from inserted alarms Direction for series communication Relay function program 2 EV fuel choke air Relay function program 3 total alarm EV gas Delay Excitation EV gas after start Choke time duration Air time duration Disconnect air threshold Disconnect frequency alarm A06 Disconnect lack of generator voltage alarm E04 Block switching to mains in case of alarm during EJP Line single phase three phase Intervention alarm time E04 generator failure Value Range 50 Hz 1 60 Hz disc 1 con nor 1 ejp 2 scr 3 ejp t O nor 1 mtp 2 mtp no alarm 3 mtp with alarm O alt 1 gen set 6 60V 0 200V 1 60 sec 1 30 sec 1 10 1 30 sec 1 20 sec 2 5 Sec 2 5 Sec 0 10 tenths of second 10 250 h O norm 1 acc 2 spk 1 180 sec 1 60 sec O disc 1 con O nor 1 disc 2 dis commut TLG O disc 1 sign 2 stop O disc 1 sign 2 stop O disc 1 sign 2 stop 3 RS485 O NO 1 NC 0 120 sec 01 32 O EV fuel 1 choke 2 air O all 1 gas 1 5 sec 1 10 sec 1 10 sec 0 200V O abi 1 dis O abi 1 dis O nor 1 blk O mono 1 tri 15 240 sec 12 12 00 10804 GB CD CISA PARAMETERS MOSA 1 0 12 00 OPTION PARAMETERS Cod OP 1 OP 2 OP 3 OP 4 OP 5 OP 6 OP 7 OP 8 OP 9 OP 10 OP 11 OP 12 OP 13 OP 14 NOTE Description Min
56. sets the OIL SENSOR and or ALERT device might have interfered which is normally assembled by the engine manufacturer MAINTENANCE REQUEST It appears when the interval for maintenance fixed in respect of the first setting in voltage or of the previous maintenance The system works on regularly OVERSPEED ALARM It appears when the frequency therefore the engine revolutions exceed the value fixed by SET UP In this case the alternator contactor is opened and the generating set stops immediately FUEL ALARM OPTION only for models 3 E A S 40 It shows the low level of fuel It is fixed by the manufacturer it can either only signal or stop the engine FREE ALARM OPTION only for models 3 E A S 40 On customer s request MOSA can set the alarm on one of the following modalities 1 only signals 2 signal with stopping the engine 3 signal with stopping the engine after a delay A09 E01 E03 E04 from 0 to 180 seconds FREE ALARM OPTION only for models 3 E A S 40 On customer s request MOSA can set the alarm on one of the following modalities 1 only signals 2 signal with stopping the engine EMERGENCY STOP This message is displayed when the generating set is stopped by the operator pressing the STOP button F3 in automatic or test procedure REMOTE STOPPING ON It appears when the remote stopping connecting terminal is on lt stops immediately the generating set and forbids its starting Unlike
57. ther documentation about the machine GB Copyright CF We advise you to pay attention to the pages concerning the security see page M1 1 MOSA All rights are reserved to said Company It is a property logo of MOSA division of B C S S p A All other possible logos contained in the documentation are registered by the respective owners m The reproduction and total or partial use in any form and or with any means of the documentation is allowed to nobody without a written permission by MOSA division of B C S S p A To this aim is reminded the protection of the author s right and the rights connected to the creation and design for communication as provided by the laws in force in the matter In no case MOSA division of B C S S p A will be held responsible for any damaga direct or indirect in relation with the use of the given information MOSA division of B C S S p A does not take any responsibility about the shown information on firms or individuals but keeps the right to refuse services or information publication which it judges discutible unright or illegal GE_ MS TS EAS 10 10 02 M1 01 GB GE_ MS_ TS_ EAS_ INFORMATION Dear Customer We wish to thank you for having bought from MOSA a high quality set Our sections for Technical Service and Spare Parts will work at best to help you if it were necessary To this purpose we advise you for all control and overhaul operations
58. through electrically controlled device of fuel starting attempts adjustable duration spaced by intervals also adjustable If the engine starts starting attempts are stopped immediately If the maximum number of starting attempts is reached pre adjusted and the engine is not started enter in action acoustic alarm when assembled for 20 secs led on for failed starting To restore press RESET button 71E STOPPING CYCLE Procedure for stopping the generating set The generating set contactor is opened and the engine runs for a definite time cooling off after which the electrically controlled device of fuel drops out and the relay of the stop magnet trips The magnet remains energized until the started generating set signal stops and for a further adjustable time If an emergency stop is necessary this procedure will be executed without considering the cooling time ENGINE ON The engine is considered on when the signal of 500 rpm or the voltage of the alternator exceed the threshold fixed in the set up phase As an emergency signal working in parallel to one or the other signals a threshold on the alternator frequency is used The engine on signal is shown by its LED 70B 12 12 00 10804 GB CD TECHNICAL TERM DEFINITION 1 0 12 00 CE ALARMS ON Oil pressure and high temperature alarms are connected after a certain delay in respect of the engine ON signal To stress this condition the

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