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User manual - PONSEL Instrumentation for water quality

1. 9 6 1 Configuring relays in mode 1 CONFIG MODE 1 ADJUSTMENT OF THE THRESHOLDS AND HYSTERESIS Rel 1 connected to SS measurement Alarm threshold 2 01g 1 Hyst 0 10g 1 ENS the threshold R1 is on Rel 2 connected to temperature measurement Alarm threshold 20 01 C Hyst 0 06 C Above the threshold R2 is on Use the Aand V keys to Enter Validate the choice increase the values Use the lt and gt keys to navigate the selections ESC Cancel the procedure eo Configure the two relays and press ENTER WHAT DO YOU WANT TO DO Q O zZ hj Comment Both relays are configured correctly in Sludge slope coefficient reminder Sensor offset adjustment mode 1 Graphic screen 4 20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder v gt gt gt gt gt gt gt gt ESC Escape menu In the above example the relays are configured as indicated below SS gD Alarm 2 01 f EL n Me ee r threshold 1 91 f NC Hysteresis Inactive oe i Inactive i Active Teor TE pi Temperature Alarm 2001 Nes P threshold 19 95 NS A ON Hysteresis Inactive ML Inactive EM e Active Active R2 PONSEL N 52 67 gs ONSE User manual 2000 9 6 2 Configuring relays in mode 2 CONFIG MODE 2 ADJUSTMENT OF THE THRESHOLDS AND HYSTERESIS R
2. gs ONSE User manual 2000 CONTENTS 1 THE MEASURING SYSTEM iicessasacutusaaEuERESUL CHAKFR ELE MEM ERR CDU RAM IE CAE UC ELI aaia 6 1 1 Th SCELERI IIT 6 1 1 1 A Suspended Solids SS Temperature transmitter essessesssseseeeeeeneeneneneee 6 1 1 2 CNET 6 1 1 3 Temperature Sensor erp b EURO DEEP RH cess e D UTE IRE e 6 1 2 ACCESSONIES pd 7 1 2 1 Seul 7 1 2 2 Accessories for a tank mounted installation without cleaning system 7 1 2 3 Accessories for MESS PONCIR MES5 10 and Temperature sensor in pipe installation 7 2 INSTALLATION na nad CER GIN ND Ead Ka add eat DENN UK NOH onie 8 2 1 Mounting the ACTEON 2050 transmitter box eese eee esses ense enata tune ta sns tastes enses suse ta sunu 8 2 Connecting the ACTEON 2050 transmitter and MES and Temperature sensors 9 2 2 1 Acteon 2050 witIng see OU RR ER ORE RR IER UI dO d eii 10 2 3 Tank mounting 11 2 3 1 Using the stand and protective hood ss 11 2 3 2 Installing the sensor in the sensor holder perch elbowed or straight PONPPCC CIR or PONPPCD CIB iege ERRERRCU RERO EH AE hn pa Ae 11 2 3 3 Installing an Elbowed Sensor Holder Perch ref PONPPCC CIR
3. User manual 2000 ACTEON 2050 SS Temperature User manual WRITTEN BY REVIEWED BY APPROVED BY NAME STEPHANE LE GUYADER NAME PIERRE PECCHIA NAME YVAN BOUDEY SIGNATURE SIGNATURE PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 1 67 PAS User manual 2000 IMPORTANT Please read the manual carefully before switching on the device In order to maintain and ensure the good working order of the device users must comply with the safety precautions and warnings featured in this manual Assembly and activation Assembly electrical connection activation operation and maintenance of the measuring system must only be carried out by trained personnel duly authorised by the end user Trained personnel must be familiar with and comply with the instructions in this activation manual Make sure the power supply complies with the specifications on the nameplate before connecting the device A clearly labelled power switch must be positioned near the device Check all connections before turning the power on Do not use damaged equipment it may represent a hazard and should be labelled as faulty Repairs must only be carried out by the manufacturer or by a Ponsel after sales service Before shutting the ACTEON cover check that the cover sealing joint is correctly positioned in its groove PONSEL O ON 2 2 67
4. Material PVC bodied sensor Weight Approx 1kg Working range 0 20g l for Acteon 2050 20 0 50g l for Acteon 2050 50 Average for urban sludge in real extended aeration Emission reception wavelength 950nm 5mm optical length Type of emission Pulsed Recurrence frequency 10Hz Transmitted signal intensity of light transmitted at 0 demodulated continuous low impedance 0 1V signal Unaffected by daylight NTC thermistor temperature compensation from 5 C to 35 C 13 1 2 Mechanical diagram 88mm D 40mm Tem Jk 62 mm 195mm Material BLACK DELRIN D 58mm 100mm PONSEL R f ice NOTIC CTEON 2050 61 67 gs PONSEL User manual 2000 13 1 3 Maintenance Depending on the type of environment periodically rinse the probe thoroughly with a water jet particularly focussing on the insides of the optical measuring channel Never use hard pointed rough or blunt objects such as wire brushes cutters screwdrivers knives and scrapers to clean the SS sensor This may damage the probe and scratch the optics or remove their polish Preferably use a soft cloth or paper towel soaked in alcohol to clean the SS sensor optics Never scrape or scratch the glass optic windows Soak them for 1 hour in clean water surface active agent diluted scale inhibitor for dry dirt layer and limestone deposits solution Advice For better cleaning results finis
5. 1 2 Accessories 1 2 1 Consumables PONMANU 2050 Additional directions for use 1 2 2 Accessories for a tank mounted installation without cleaning system PON ACT 24V Optional 24VDC power supply PONBJ E Watertight IP68 connection box for connecting the sensor at distances over 10 metres PONCBMC 9 9 conductor coated cable for the Connection box Acteon 2050 connection PON PDPCV 1 PVC stand and protective hood for one ACTEON transmitter PON PDPCV 2 PVC stand and protective hood for two ACTEON transmitters PON CASQ 1 PVC protective hood for one ACTEON transmitter PON CASQ 2 PVC protective hood for two ACTEON transmitters PONPPCC CIR PVC elbowed sensor holder perch for SS sludge blanket CTZ NTU and TU20 sensors Supplied with connector PONPPCD CIR PVC straight sensor holder perch for SS sludge blanket CTZ NTU and TU20 sensors Supplied with connector SPECIFIC APPLICATION PONCOUDE 90 elbow for sensor holder perch closure PONSPFR2C Stainless steel ESHP or SSHP type mount for 2 perches 1 arm 2 sliders PONSPFR1C Stainless steel ESHP or SSHP type mount for 1 perch 1 arm 1 slider PONSPFR COUL Additional slider for QRPM Quick release perch mount systems 1 2 8 Accessories for MES5 PONCIR MES5 10 and Temperature sensor in pipe installation PONVCPO 63 Stainless steel 63mm clamp type assembly for in pipe installation 316 L for SS
6. D Complete calibration Use the Aand V keys to select ENTER Validate the choice the type of calibration and the probe to be calibrated oe Select the DE RETE ESPERE DRESS press ENTER menu and CALIBRATION OF SS SENSOR Enter your name iurant ESC Cancel the procedure ENTER Start calibration Use the and 1 keys to move the cursor in the name section Use the keys Nand V to change the letters The scrolling order of the letters is A Z 0 9 gt space oe Enter your name or reference then press ENTER Dip the sensor in clean water with no bubbles tap water for example Preferably this water must be at the same temperature as the tank sludge in which the probe will be placed Stir the water with the probe to disperse any bubbles on the optic windows PONSEL R O ON_2 20 67 gs ONSE User manual 2000 CALIBRATION OF SS SENSOR Immerse the sensor in CLEAN WATER SS content 0 00 9 1 1 Measure 0 15 2 WAIT Nonstable measurement ESC Cancel the procedure ENTER Validate the zero AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm the first calibration point No If the first calibration point is incorrect an error message window appears see Error message information chapter 6 2 1 Calibration Correct Yes Take a representative sample of the measurement medium enough to immerse the sensor in a 5 litre pail or large
7. 2000 4 20mA OUTPUTS CONFIG CURRENT GENERATION OF 4mA Enter the value read on the SS 4 20mA output Enter the value read on the temperature 4 20mA output ESC Escape menu Enter To continue Cu Use the Aand V keys to increase and decrease the 4mA value Use the lt and keys to select the pH 4 20mA output or the temperature 4 20mA output Adjust the 4mA outputs and press ENTER 4 20mA OUTPUTS CONFIG CURRENT GENERATION OF 20mA Enter the value read on the SS 4 20mA output Enter the value read on the temperature 4 20mA output mA er Use the and V keys to increase and decrease the 20mA value Use the X and gt keys to select the pH 4 20mA output or the temperature 4 20mA output Adjust the 20mA outputs and press ENTER CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response gt Sludge slope coefficient reminder gt Sensor offset adjustment gt Graphic screen gt 4 20mA outputs adjustment gt Relay adjustment gt Measure units gt Language gt Factory default value reminder ESC Escape menu PONSEL 50 67 gs ONSE User manual 2000 9 6 Adjusting relay outputs The 2 relays can be configured in 3 different modes Mode 1 is used to configure relay R1 on an SS measurement value and relay R2 on a temperature measurement value Mode 2 is used to configure relays R1 and R2 on two SS measurement values M
8. G calibration error eo EMO DIRE E GENRE EM ease Ate REOR RES 37 6 3 2 Ambient water calibration error sister 37 7 VIEWING MEASUREMENT HISTORY eecceceeeeeseeeeeeeeeeeeeseeeeeeeeeeeeeeeeees 38 PONSEL 3 67 PUT User manual 2000 8 VIEWING THE SENSOR CALIBRATION REPORT eese 39 9 CONFIGURING ACTEON 2090 ssscssnennunnnrnenmmennnngnnnunieennegenneastemnnnns 40 9 1 Configuring sensor response averaging seems 41 9 2 Sludge slope coefficient reminder ses 42 9 3 Adjusting SS Sensor MEO URN T 43 9 4 Configuring the trend line eeeee eerie eese esee esee ee seen eta tn natn asta aetas seta stessa soos e tests sos sons eaae eaae 45 9 5 Configuring the two 4 20mA outputs ses 46 9 5 1 Adjusting 4 20mA output stop thresholds ss 47 9 5 2 Calibrating burn c 49 9 6 EUlntnractadun cce 51 9 6 1 Configuring relays in mode T 52 9 6 2 Configuring relays 1n mode 25 42 hist eed ease epo dresse nette tbe NI 92 9 6 3 Configuring relays rn Udo iii ree eiea EEn NEEE EREE NEEE SEENE EEE 32 9 7 Adjusting measurement units Lees eere essere eese ee essen sins tanta enses ense socos ose sess cosis assedar eseo sesno se simos 52 9 8 IS RUE P 52 9 9 Resetting factory default values 4 eee eee eee ee
9. MARION 56850 CAUDAN FRANCE sav ponsel fr TEL 33 0 2 97 89 25 31 FAX 33 0 2 97 76 55 72 Serial number PONSEL 67 67
10. Measure units v Language Factory default value reminder ESC Escape menu PONSEL 44 67 gs ONSE User manual 2000 9 4 Configuring the trend line The trend line can be used to check regulation cycles and detect anomalies Follow the instructions below to adapt the time base to the trend line CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response gt Sludge slope coefficient reminder gt Sensor offset adjustment gt 4 20mA outputs adjustment gt Relay adjustment gt Measure units Language Use the Aand V keys to select Factory default val ind E eae ee eee ae the configuration required ESC Escape menu Select the craphic screen menu and press ENTER CONFIG OF THE GRAPHIC SCREEN Confiquration of the trend curve Time base inutes Showing maximum range 11 hours ESC Cancel the procedure 7 Enter Validate the choice Use the Aand V keys to increase the time base in order to adjust the duration of the trend curve 1 sec to 15 min qe Select the time base chosen and press ENTER CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Sludge slope coefficient reminder Sensor offset adjustment Graphic screen Relay adjustment Measure units Language Factory default value reminder gt gt gt gt gt 4 20mA outputs adjustment gt gt gt gt ESC Escape
11. OXY Eh pH Temp C2E and CAE sensors To be fitted with the appropriate nipple To be welded on stainless steel piping PONNIP MES MESS sensor nipple PONNIP T Temperature sensor nipple PONSEL 7167 User manual 2 000 2 Installation 2 1 Mounting the ACTEON 2050 transmitter box Acteon 2050 mounting diagram Dimensions mm 156 5 181 195 3 Figure 1 Transmitter mounting diagram PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 8 67 User manual ZBOOO 2 2 Connecting the ACTEON 2050 transmitter and MES and Temperature sensors Power supply cable 230V or 24VDC Line out cable Relay cable 2 channels 4 20mA cable 2 channels SS sensor PONCIR MES5 10 Temperature sensor PONCPC T 10 Figure 2 Installing a measuring system Comment If the connection cable between the sensor and transmitter is longer than 10 metres a watertight IP 68 connection box must be used REF PON BJ E PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 9 67 User manual ZBOOO Power supply cable 230V or 24VDC Line out cable Relay cable 2 channels 4 20mA cable 2 channels SS sensor PONCIR MES5 10 Temperature sensor PONCPC T 10 Connection box PON BJ E Figure 3 Installation with a connection box 2 2 1 Acteon 2050 wiring See appendix 815 at the end of the document PONSE
12. SENSOR gt Gain adjust D Immediate calibration D Differed calibration D Theoretical calibration TEMPERATURE SENSOR D Gain adjust D Complete calibration D Theoretical calibration Use the A and V keys to select the type of calibration and the ENTER Validate the choice probe to be calibrated Select the EEE venu and press ENTER CALIBRATION THEORETICAL CALIBRATION ATTENTION you will erase your calibration coefficients to return to the theoretical coefficients gt Yes gt No Esc Cancel the procedure Enter Validate the choice Use the Aand V keys to select the procedure confirmation Select AE and press ENTER to return to the theoretical coefficients ACTEON 2050 20 Turbidimeter Indicates that the device has MEASURE 2 3 1 g l __ been calibrated with the A amp theoretical coefficients oyraor CAL 3 s 20 00 c Model R1 R2 N CES EE o toc CO ea 1 PONSEL N 29 67 gs ONSE User manual 2000 6 1 5 Two point temperature sensor calibration complete calibration Use the following procedure to completely calibrate your temperature sensor You will need a precision thermometer and water at 0 C for this procedure CALIBRATION SENSORS CALIBRATION SS SENSOR gt Gain adjust D Immediate calibration gt Differed calibration D Theoretical calibration TEMPERATURE SENSOR D Gain adjust D Complete calibratio
13. VALIDATE Extinction incomplete ESC Escape menu Enter Validate and record eo Cover the optical slot with a dark coloured ruler and press ENTER No E If the offset is too high check that the dark coloured ruler is positioned properly over the optical slot see following page Offset Correct Yes CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response Sludge slope coefficient reminder Comment SS sensor offset Sensor offset adjustment has been correctly adjusted Graphic screen 4 20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder ESC Escape menu PONSEL 43 67 gs ONSE User manual 2000 The following message will be displayed if the offset is incorrect EXTINCTION OF THE I R LIGHT CONFIG ELAM OUT OF RANGE Cancellation of offset impossible Check the sensor the ruler might not be completely opaque and well positioned in the optical slot between the two port holes of emission and reception of the infra red beam ENTER Escape menu Press the ENTER key then restart SS sensor offset adjustment CONFIG WHAT DO YOU WANT TO DO Comment The SS sensor Sludge slope coefficient reminder Sencor offset adjustment offset has not been updated Graphic screen Your device is using the last 4 20mA outputs adjustment Relay adjustment correct offset
14. WAIT Nonstable measurement ESC Cancel the procedure ENTER Validate the zero AW AIT MEASUREMENT STABILISATION Press the ENTER key to confirm the first calibration point No If the first calibration point is incorrect an error message window appears see Error message information chapter 6 2 1 Calibration Correct Yes Take a representative sample of the measurement medium enough to immerse the sensor in a 5 litre pail or larger Dip the sensor in the half filled pail of sludge and keep stirring gently to prevent decanting and to keep the SS in suspension as much as possible Advice The sample sludge must remain at the temperature of the tank and must not be active gt calibrate immediately after sample taking OF SS SENSOR CALIBRATION Immerse the sensor in your SLUDGE Measure 5 00 g l WAIT Nonstable measurement This will only record the measurement Final calibration will take place after result of the analysis ESC Leave the current slope ENTER Validate the procedure Z AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm the second calibration point PONSEL 24 67 gs ONSE User manual 2000 Indicates the device awaits dry weight input following sludge Fa sample analysis ACTEON 2050 20 Turbidimeter 2 31 RY WEIGHT 3 s 1 20 00 c Model R1 1 R2 Comment The measurement window is displayed again
15. adjustment is only possible from the measurement window ACTEON 2050 20 Turbidimeter 2 91 s 20 30 c Model R1 R2 N MEAS CONF INFO 1 Press the ESC and V keys simultaneously to reduce the contrast Press the ESC and A keys simultaneously to increase the contrast 12 Technical specifications Technical specifications 0 20g for Acteon 2050 20 range temperature compensated 0 50g l for Acteon 2050 50 accuracy C Temperature measurement range 10 00 to 50 00 Temperature measurement 0 1 C accuracy C ABS IP 65 Liquid crystal display LCD screen 25 C to 55 C Power supply 230 115VAC 60Hz optional 12 24VDC Protected by a 250mA fuse 10VA 4 20mA outputs 2 galvanic isolation outputs max resistive load 700ohms Adjustable from 0 00 to 20 00g or 0 00 to 50 00g depending on the model Adjustable from 10 00 C to 50 00 C Relay outputs 2 relays that can be configured in 3 different modes Adjustment in alarm mode 1 SS and 1 temperature C threshold Adjustment in adjustment mode 2 SS thresholds Adjustment in adjustment mode 2 SS and 1 temperature C threshold Interrupting capacity 3A under 230VAC or 5 0VDC PONSEL 60 67 PONSEL User manual DOOO 13 Sensors 13 1 SS sensor 13 1 1 Specifications Operating temperature 10 C to 50 C Max operating pressure 5 bars completely submersible with cable IP 68 protection
16. menu PONSEL N 45 67 go ONSE User manual 2000 9 5 Configuring the two 4 20mA outputs Comment For greater 4 20mA output precision it is advised to calibrate the outputs during activation CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response gt Sludge slope coefficient reminder gt Sensor offset adjustment gt Graphic screen gt 4 20mA outputs adjustment gt Relay adjustment rue MES Use the Aand V keys to select gt Language gt Factory default value reminder the configuration required ESC Escape menu Select the GENE men and pres ENTER CONFIG 4 20mA OUTPUTS gt 4 20mA output adjustment gt 4 20mA output calibration PONSEL 46 67 gs ONSE User manual 2000 9 5 1 Adjusting 4 20mA output stop thresholds CONFIG 4 20mA OUTPUTS gt 4 20mA output adjustment gt 4 20mA output calibration Use the and V keys to select the configuration required Select the EPI T WT ETES menu and press ENTER 4 20mA OUTPUTS CONFIG NUMBER 1 FOR SS 4mA adjustment 20mA adjustment INT 20 00g 1 ESC Escape menu Enter Validate the choice Use the Aand V keys to increase and decrease the 4 and 20mA stop values Use the lt and gt keys to select 4mA or 20mA d Configure the SS 4 20mA output and press ENTER 4 20mA OUTPUTS CONFIG No 2 FOR TEMPERATURE AmA adjustment 20
17. 20 c WAIT Nonstable measurement ESC Leave the current slope Use the Aand V keys to adjust the ENTER Validate the new slope ambient water temperature value Z AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm slope adjustment PONSEL R OTI CTEON_205 0 33 67 PUT User manual 2000 Calibration No 2 If the second calibration point is incorrect an error Correct f MM es ge window appears see Error message information chapter 6 3 2 Yes ACTEON 2050 20 Turbidimeter 2 3 1 g l Comment The measurement window is um 20 00 c displayed again once gain adjust has been correctly 1 Model R1 carried out R2 LES ER NS NS CU ET PONSEL 34 67 gs PONSEL User manual 2000 6 1 7 Returning to temperature measurement theoretical calibration Theoretical calibration is carried out using the theoretical coefficients PT100 theoretical slope and offset zeroing Follow the instructions below to carry out theoretical calibration CALIBRATION SENSORS CALIBRATION SS SENSOR gt Gain adjust D Immediate calibration D Differed calibration D Theoretical calibration TEMPERATURE SENSOR D Gain adjust SA calibration D Theoretical calibration Use the Aand V keys to select SRE EEE CR MR eie the type of calibration and the probe to be calibrated Select the EEE men and press ENTER CALIBRATION THEO
18. 9 6 2 INFORMATION Threshold adjustment in mode 3 9 6 3 Measure unit configuration 9 7 Language configuration 9 8 Factory default configuration reminder 9 9 PONSEL 16 67 gs ONSE User manual 2000 5 The measurement window In measure mode the measurement screen displays various information Erreur ACTEON 2050 20 Turbidimeter 2 31891 Ai N caL 4 20 00 C Model R1 1 4 RRN UM Hist car roc conr p inrol SS measurement Measurement state indicator 1 THEOR CAL Indicates use of the theoretical coefficients as calibration coefficients 0 CAL Indicates incorrect calibration point on the probe 1 DRY Indicates differed calibration has been carried out but the dry weight has WEIGHT not yet been entered No icon displayed means that the last calibration is correct o Temperature transmitted by the temperature sensor In the event of faulty wiring or uninstalled sensor the temperature will not be displayed Comment The following icon is displayed if the temperature is higher than the operating temperature 55 C HOT 0 R1 and R2 relays state and operating 4 Contact is inactive mode J4J Contact is active o ACTEON menu Trend line can be configured from 1 min to 24 hours with automatic scaling PONSEL 17 67 gs PONSEL User manual 2000 6 Calibrating the ACTEON 2050 Important i
19. L R f rence NOTICE ACTEON 2050 v001 V 002 10 67 PX User manual DOOO 2 3 Tank mounting 2 3 1 Using the stand and protective hood A PVC protective hood PON PDPVC 1 is available for mounting the ACTEON 2050 The hood is essential in the case of direct exposure to adverse weather or sunshine 250 276 Y B 76 Figure 4 Transmitter mount and hood 2 3 2 Installing the sensor in the sensor holder perch elbowed or straight PONPPCC CIR or PONPPCD CIR PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 11 67 gs PONSEL User manual 2000 It is best to use the elbowed sensor holder perch with its own installation system when submerging the sensor in a tank Structure for holding sensor O Ring seal SS sensor Elbowed Sensor Holder Perch d Lock nut Liquid level SS sensor 30cm minimum Liquid J direction Figure 5 Elbowed Sensor Holder Perch Comment N Use elbowed sensor holder perches in heavily soiled tanks to prevent fibre build up on the perch If there is a directional flow the sensor s optical slit should be pointing in the direction of the flow Installing the SS sensor in the nozzle The standard sensor comes sealed to a 10 metre cable connection making it submersible up to a several bars of pressure 1 Completely unscrew the tightening seal located on the sleeve of the SS sensor beforehand 2 Pass the
20. NT CONFIG REMINDER SLG 73 52 STEP 1l 06 05 05 10 D STEP 1 05 04 05 60 STEP 1 06 12 05 800 STEP_1_06_08_04 985 STEP 1 06 12 03 23 STEP 1 06 08 03 3005 STEP 1 06 03 04 23 STEP 1 06 08 05 3005 STEP_1_06_08_05 s 200 Use the Aand V keys to select the 10 last slopes taken during calibrations oe Select the desired slope and press ENTER CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Sludge slope coefficient reminder Sensor offset adjustment Graphic screen Relay adjustment Measure units Language gt gt gt gt gt 4 20mA outputs adjustment gt gt gt gt Factory default value reminder ESC Escape menu Comment Dindicates the slope currently used PONSEL N 42 67 gs ONSE User manual 2000 9 3 Adjusting SS sensor offset You must adjust the SS sensor offset when activating or changing the SS sensor This operation should be carried out only once CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response Sensor offset adjustment Graphic screen 4 20mA outputs adjustment Relay adjustment Measure units Language Use the Aand V keys to select Factory default value reminder i 2 the configuration required ESC Escape menu Select the RER oc and pres ENTER EXTINCTION OF THE I R LIGHT CONFIG DE AM Occult the optical slot with an opaque ruler Sensor offset 12mV DO NOT
21. O DO Averaging sensor response Graphic screen 4 20mA outputs adjustment Relay adjustment Measure units Factory default value reminder Use the and V keys to select the configuration required qe Select the EEE menu and press ENTER CONFIG OF THE LANGUAGE Select the language gt English ESC Cancel the procedure Enter Validate the choice Use the Aand V keys to select the language required eo Configure the language and press ENTER CONFIG WHAT DO YOU WANT TO DO 4 20mA outputs adjustment Relay adjustment Measure units Languages Factory default value reminder PONSEL 57 67 gs ONSE User manual 2000 9 9 Resetting factory default values ACTEON 2050 can be reinitialised with the default parameters CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response gt Graphic screen gt 4 20mA outputs adjustment Relay adjustment Measure units Languages gt Factory default value Use the and V keys to select the configuration required Select the EMER menu and press ENTER DEFAULT VALUE REMINDER CONFIG ATTENTION you will loose all your personal adjustments gt Yes gt No ESC Cancel the procedure Enter Validate the choice Use the and V keys to select the procedure confirmation oe Select and press ENTER CONFIG WHAT DO YOU WANT TO DO gt Graphic screen gt 4 20mA ou
22. RETICALL CALIBRATION ATTENTION you will erase your calibration coefficients to return to the theoretical coefficients gt No Esc Cancel the procedure Enter Validate the choice Use the Aand V keys to select the procedure confirmation Select and press ENTER to return to the theoretical coefficients ACTEON 2050 20 Turbidimeter 2 31 s 20 30 cc Model R1 R2 N SE cm 1 PONSEL N 35 67 Ze PONSEL User manual 2000 6 2 SS sensor calibration error message 6 2 1 CLEAN WATER calibration error One of two messages may be displayed depending on the calibration error 1 First type of information Uie SS SENSOR Out of range Calibration impossible Check the sensor or purity of water 1 The sensor could be clogged 2 Water could include bubbles or become turbid If the checking is negative check the sensor ESC Escape menu Your SS sensor response is too low 1 Clean the sensor head with a water jet focussing on the insides of the optical measuring channel 2 Replace the water with clean water 2 Second type of information Ua LAM OF SS SENSOR Out of range Calibration impossible Check the sensor If the water temperature is 10 C or gt 35 C await the measurement stabilisation Otherwise check the sensor ESC Escape menu Your SS sensor response is too high 1 Check the water temperature If you are u
23. SENSORS CALIBRATION SS SENSOR Gain adjust Immediate calibration D Differed calibration D Theoretical calibration TEMPERATURE SENSOR D Zero rectification D Complete calibration D Theoretical calibration ENTER Validate the choice 6 1 1 Two point SS sensor calibration immediate calibration Use the following procedure to calibrate your SS sensor in one go zero and slope adjustments gain adjust are carried out immediately afterwards This procedure requires previous knowledge of the SS content of the activated sludge sample used as the calibration solution This information can be had either via a recently calibrated reference SS meter or through analysis of a fraction of the sample sludge immediately after sample taking then refrigerating the remaining amount at 4 C in an airtight bottle in the dark to prevent fermentation Once the analysis results have been obtained the sludge can be used as calibration solution during this immediate calibration procedure provided that it is brought up to tank temperature Clean the SS sensor beforehand The sensor optics must be free of dirt and stains clean optical slit with damp cloth See MAINTENANCE chapter 813 1 3 for cleaning instructions PONSEL N 19 67 PX User manual 2000 CALIBRATION SENSORS CALIBRATION SS SENSOR gt Gain adjust D Immediate calibration gt Differed calibration D Theoretical calibration TEMPERATURE SENSOR D Gain adjust
24. WAIT Nonstable measurement ESC Leave the current slope Use the Aand V keys to adjust the ENTER Validate the new slope water temperature value Z AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm the second calibration point PONSEL 31 67 PUT User manual 2000 Calibration No 2 If the second calibration point is incorrect an error Correct f NAUES n ge window appears see Error message information chapter 6 2 2 Yes TEON 2050 20 Turbidimeter 2 31 Comment The measurement window is displayed again once the calibration has been correctly carried out MEAS HIST NA PONSEL 32 67 gs ONSE User manual 2000 6 1 6 Adjusting the temperature sensor slope If you observe a small measurement error you may only adjust the slope of your sensor by carrying out the following procedure CALIBRATION SENSORS CALIBRATION SS SENSOR gt Gain adjust D Immediate calibration D Differed calibration D Theoretical calibration TEMPERATURE SENSOR gt Gain adjust Complete calibration D Theoretical calibration Use the and V keys to select the type of calibration and the ENTER Validate the choice probe to be calibrated Select the ieetewecerer menu of the temperature sensor and press ENTER CALIBRATION DU TEMPERATURE SENSOR Immerse the sensor in water at ambient temperature Standard c Measure 20
25. alling a measuring system sise 9 Figure 3 Installation with a connection box eene een eene nette trennen trennen nee en 10 Figure 4 Transmitter mount and hood sise 11 Figure 5 Elbowed Sensor Holder Perche 12 Figure 6 Installing a perch on a QRPM with one or two sliders esee 13 Figure 7 SS sensor in pipe installation sise 14 Figure 8 Resetting ACTEON 2050 sine enne tene tene tenete ee tren teste en rennen enne 52 Figure 9 Transmitter wiring terminal layout siennes 52 PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 5 67 quio User manual 2000 1 The measuring system 1 1 The basic system A measuring system requires the following basic elements 1 1 1 A Suspended Solids SS Temperature transmitter PONACTEON2050 20 ACTEON 2050 20 SS meter and Thermometer transmitter 0 00 20 00g 1l range MESS sensor PONACTEON2050 50 ACTEON 2050 50 SS meter and Thermometer transmitter 0 00 50 00g 1 range MESS sensor 1 1 2 A SS sensor PONCIR MESS5 10 IR optical sensor for suspended solids measurements with 10 metre cable connection and 5mm optical length Perch mounting or in pipe installation PVC body 1 1 3 Temperature sensor PONCPC T 10 Temperature sensor with 10m cable connection perch mounting or in pipe installation PONSEL R O ON 2 6 67 Ze PONSEL lt lt User manual 2000
26. cal clamps MES5 Sp sensor for in pipe installation with a quick mounting dismounting system using conical clamps Figure 7 SS sensor in pipe installation PONSEL 14 67 User manual 2I O000 3 ACTEON 2050 transmitter 3 1 Control console ENTER key for accessing menus or confirming actions ESC key for exiting menus or cancelling actions lt key for moving left in menus gt key for moving right in menus A key for increasing a value or selecting the menu above The V key for decreasing a value or selecting the menu below Control screen Quarter turn screw to seal the cover PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 15 67 PUT User manual 2000 4 Block diagram of ACTEON 2050 menus SS sensor gt Gain adjust 86 1 3 HISTORY j Immediate calibration 6 1 1 Differed calibration 6 1 2 j CALIBRATION i Theoretical calibration 6 1 4 i Temperature sensor CALIBRATION LOGGER gt Gain adjust 86 1 6 gt Complete calibration 86 1 5 Theoretical calibration 86 1 7 j Averaging sensor response 9 1 CONFIGURATION Sludge slope coefficient reminder 0 MEASURE Sensor offset adjustment 9 3 Graphic screen adjustment 9 4 Config of 4mA and 20mA 4 20mA output stop switches 89 5 1 adjustment 4 20mA output calibration 89 5 2 Threshold adjustment in mode 1 9 6 1 Relay output Threshold adjustment in GENERAL mode 2 8
27. calibration in water at ambient temperature 1 Check the water temperature with a precision thermometer 2 Check the connection between the temperature sensor and ACTEON 2050 If you are unable to calibrate the SS sensor after these checks seek advice from an after sales service see last page PONSEL 37 67 gs ONSE User manual 2000 7 VIEWING MEASUREMENT HISTORY The history menu can be used to consult the last 100 data items recorded and displayed on the trend line To view this data follow the instructions below ACTEON 2050 20 Turbidimeter 2 91 1 20 30 c Model R1 1 R2 Use the gt and lt keys to navigate the ACTEON menu Select the menu and press ENTER HISTORY si 20 00 c 4 hrs 24 hrs Use the gt and lt keys to move ESC Escape menu the cursor along the trend line PONSEL R OTI CTEON_205 0 38 67 Ze PONSEL User manual 2000 8 VIEWING THE SENSOR CALIBRATION REPORT The calibration logger is used to check the reports of the most recent calibrations Follow the instructions below to access this information MEASURE CALIB LOG Calibration of SS sensor CORRECT Standard 1 Offset Slope Name Ponsel Esc 0 00g L Standard 2 5 00g L 0 03g L 110 ACTEON 2050 20 Turbidimeter 2 915 20 30 c Model R1 R2 N Use the and keys to navigat
28. d measure EEGs 1 Current slope coefficient 100 New slope coefficient 120 ESC Cancel the procedure ENTER Validate the calibration Use the Zxand V keys to adjust sludge concentration Press the ENTER key to confirm the second calibration point Calibration Correct No Em If the second calibration point is incorrect an error message window appears see Error message information chapter 6 2 2 Yes ACTEON 2050 20 Turbidimeter Comment The measurement 5 002 window is displayed again 6 vt 20 00 c once the calibration has been correctly carried out Model R1 R2 N 1 PONSEL N 26 67 gs ONSE User manual 2000 6 1 3 SS sensor slope adjustment If clean water zeroing is not required when the sensor is not excessively dirty you can recalibrate the sensor in situ in the active tank sludge without removing the sensor holder perch which can be tedious for example in the case of daily readjustments This can also be done in a pail CALIBRATION SENSORS CALIBRATION SS SENSOR gt Gain adjust D Immediate calibration gt Differed calibration D Theoretical calibration TEMPERATURE SENSOR D Gain adjust D Complete calibration Use the and V keys to select ENTER Validate the choice the type of calibration and the probe to be calibrated Gg Select the cain ad3us menu and press ENTER Take a representative sample of th
29. decrease the values Use the lt and gt keys to navigate the selections oe Configure relay 1 in regulation mode and press ENTER CONFIG MODE 3 ADJUSTMENT OF THE THRESHOLD HYSTERESIS AND TEMPERATURE Rel 2 connected tO temperature measurement Alarm threshold 20 01 C Hyst 0 06 C the threshold R2 is on Use the Aand V keys to Enter Validate the choice increase and decrease the values Use the and gt keys to navigate the selections ESC Cancel the procedure eo Configure relay 2 and press ENTER CONF WHAT DO YOU WANT TO DO Comment Both relays are correctly configured in Sludge slope coefficient reminder Sensor offset adjustment mode 3 Graphic screen Relay adjustment Measure units Language gt gt gt gt gt 4 20mA outputs adjustment gt gt gt gt Factory default value reminder ESC Escape menu PONSEL ON 54 67 gs ONSE User manual 2000 ge O lt I 1 I LI 1 I I LI I 1 I L 1 I I I L L J J i f f 1 Li L I 1 LI I LI AS EA VT Mop UE RIDE EE PT PSS 5 I 0 50 i i i LI i L I 1 I I Lu I i Lu LI i 1 I I LI LI LI R1 i i 1 1 i 2 Inactive Inactive Active Active LN ae I The SS value must go beyond the high threshold for at least 45 sec N eo Forced start up delay T
30. e measurement medium enough to immerse the sensor in a 5 litre pail or larger Dip the sensor in the half filled pail of sludge and keep stirring gently to prevent decanting and to keep the SS in suspension as much as possible Advice The sample sludge must remain at the temperature of the tank and must not be active gt calibrate immediately after sample taking OF SS SENSOR CALIBRATION Immerse the sensor in your SLUDGE SS content g 1 1 Measure 4 20 g WAIT Nonstable measurement Current slope coefficient 100 New slope coefficient 92 Use the and V keys to adjust ESC Leave the current slope sludge concentration ENTER Validate the new slope Z AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm gain adjust PONSEL O ON 2 27 67 PUT User manual 2000 Calibration Correct No E If the second calibration point is incorrect an error message window appears see Error message information chapter 6 2 2 Yes 2050 20 Turbidimeter 2 31 Comment The measurement window is Hodei RLS displayed again once the 82 calibration has been correctly carried out s 20 00 c 1 PONSEL 28 67 gs PONSEL User manual 2000 6 1 4 Returning to SS measurement theoretical calibration Theoretical calibration is carried out using SS sensor theoretical coefficients CALIBRATION SENSORS CALIBRATION SS
31. e the ACTEON menu Select the Loc MON and press ENTER CALIBRATION LOGGER Calibration of Standard 1 Standard 2 Offset Slope Name 0 01 C 20 00 C 1 65 C 110 Ponsel Escape menu List of diagnostic messages for the last calibration Message Explanation CORRECT ACTEON 2050 has been calibrated correctly THEORETICAL coef ACTEON 2050 is using the theoretical coefficients slope and zero turbidity This message is displayed after a theoretical calibration THEORETICAL slope ACTEON 2050 is using the theoretical slope THEORETICAL zero ACTEON 2050 is using the theoretical zero turbidity transmission in clean water THEORETICAL offset ACTEON 2050 is using the theoretical offset SS sensor offset can be adjusted in the configuration menu 9 3 INCORRECT slope ACTEON 2050 is incorrectly calibrated because the slope calculated during calibration is incorrect in this case ACTEON 2050 is using the last correctly calculated slope INCORRECT zero ACTEON 20950 is incorrectly calibrated because the zero turbidity transmission in clean water calculated during calibration is incorrect in this case ACTEON 2050 is using the last correctly calculated slope INCORRECT offset ACTEON 2050 is incorrectly calibrated because the offset measured during offset adjustment is incorrect in this case ACTEON 2050 is using the last correctly measured offset AW AITING DRY ACTEON 20950 is await
32. el 1 connected to SS measurement Alarm threshold 2 01g 1 Hyst 0 10g 1 the threshold R1 is on Rel 2 connected to SS measurement Alarm threshold 4 51g 1 Hyst 0 10g 1 Above the threshold R2 is on Use the Aand V keys to Enter Validate the choice increase the values Use the X and gt keys to navigate the selections ESC Cancel the procedure eo Configure the two relays and press ENTER CONFIG WHAT DO YOU WANT TO DO Comment Both relays are Averaging sensor response FOET A Sludge slope coefficient reminder configured correctly mn Sensor offset adjustment Graphic screen mode 2 4 20mA outputs adjustment Relay adjustment Measure units Language Factory default value reminder vvvvvvv VILA ESC Escape menu In the above example the relays are configured as indicated below Alarm threshold Hysteresis R2 Alarm Zt Hysteresis threshold R1 i i Inactive Active Inactive Active R1 LN ms LN EE f Reite i Inactive Active Inactive 1 PONSEL N 53 67 gs ONSE User manual 2000 9 6 3 Configuring relays in mode 3 CONFIG MODE 3 HYSTERESIS THRESHOLD AND DELAY ADJUSTMENT Rel 1 connected to SS measurement High turbidity threshold HE Forced start up delay 3 10 min Low turbidity threshold 3 50g 1 Forced shutdown delay 3 min Use the A and V keys to ESC Cancel the procedure Enter Validate the choice increase and
33. g the sensor in CLEAN water then measuring and recording the infrared emission in your unidentified sludge sample Send a fraction of this sample for analysis while carrying out the first step PONSEL 22 67 iro PONSEL User manual 2000 CALIBRATION SENSORS CALIBRATION SS SENSOR gt Gain adjust gt Immediate calibration gt Differed calibration Theoretical calibration TEMPERATURE SENSOR Gain adjust Complete calibration Theoretical calibration ENTER Validate the choice oe Use the and V keys to select the type of calibration and the probe to be calibrated Select the eE menu then press ENTER CALIBRATION SS SENSOR Enter your name Burant ESC Cancel the procedure ENTER Start calibration eo Use the D gt and lt keys to move the cursor in the name section Use the keys Nand V to change the letters The scrolling order of the letters is A Z 0 9 gt space Enter your name and reference and press ENTER Dip the sensor in clean water with no bubbles tap water for example Preferably this water must be at the same temperature as the tank sludge in which the probe will be placed Stir the water with the probe to disperse any bubbles on the optic windows PONSEL R 23 67 gs PONSEL User manual 2000 CALIBRATION BPJBENSOR Immerse the sensor in CLEAN water SS content 0 00 g l Measure 0 15 g 1
34. h cleaning by rubbing both windows with alcohol soaked cotton buds Recommended cleaning frequency For urban wastewater treatment active sludge it is recommended to clean the optics every two weeks Comment The best possible cleaning frequency for optics in this kind of probe can only be determined through experimentation as the dirt level depends on several factors which vary according to sites processes sludge quality hydraulics etc This frequency may be increased from one week to one month as the case may be If you notice a lot of damping in the measurements Clean the SS sensor especially the optics Zero calibrate in clean water PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 62 67 Ze PONSEL User manual 2000 13 2 Temperature sensor Stainless steel sensor with DELRIN shaft Working temperature 20 to 55 C Pressure 5 bars max Cable stranded Measurement principle PT100 3 wire assembly 13 2 1 Maintenance Rinse the temperature sensor with a water jet every 3 months 13 2 2 Mechanical diagram 020 5 2 O ring seals 316 stainless steel tube 903 PONSEL 85 16 40 63 67 User manual BOOO 14 Questions amp Answers 14 1 Display screen troubleshooting The LCD screen is too dark Press ESC then press the V key several times to reduce the contrast Strange characters are displayed on the LCD screen RESET the m
35. he SS value must go beyond the low threshold for at least 45 sec 0 Forced shutdown delay Comment In mode 3 the high threshold must always be 1 g l higher than the low threshold During forced shutdown delay the relay remains open regardless of the measured SS value During forced start up delay the relay remains open regardless of the measured SS value PONSEL R ON 55 67 gs PONSEL User manual 2000 9 7 Adjusting measurement units ACTEON 2050 can be configured in C and F for temperature measurement CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response gt Graphic screen gt 4 20mA outputs adjustment gt Relay adjustment gt Measure units gt Languages gt Factory default value reminder Use the and V keys to select the configuration required Gg Select the menu and press ENTER CONFIG OF UNITS Temperature gt C degree Celsius F degree Fahrenheit ESC Cancel the procedure Enter Validate the choice Use the Aand V keys to select the unit desired qe Select the required measurement unit and press ENTER CONFIG WHAT DO YOU WANT TO DO 4 20mA outputs adjustment Relay adjustment Measure units Languages Factory default value reminder PONSEL N 56 67 gs ONSE User manual 2000 9 8 Setting the language ACTEON 2050 can be configured in French or English CONFIG WHAT DO YOU WANT T
36. icrocontroller and follow the instructions below to reinitialise the LCD screen 1 Open the ACTEON 2050 transmitter box 2 Insert a LEAD or PLASTIC PENCIL in the hole located on the upper part of the box DO NOT USE SCREWDRIVERS OR METAL INSTRUMENTS AU Figure 8 Resetting ACTEON 2050 3 Check that the display screen restarts Comment Your settings and calibrations are not lost but saved on the EEPROM PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 64 67 gs ONSE User manual 2000 14 2 SS measurement troubleshooting If you notice a lot of damping in the measurements Clean the SS sensor especially the optics Zero calibrate in clean water PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 65 67 User manual BOOO 15 Appendix Wiring diagram for the ACTEON 2050 terminal Ki If the temperature sensor is not connected terminal points 28 and 29 must be connected to the shunt supplied with the terminal If the temperature sensor is connected the shunt between terminal points 28 and 29 must be removed Figure 9 Transmitter wiring terminal layout Before shutting the ACTEON cover check that the cover sealing joint is correctly positioned in its groove PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 66 67 PX User manual 2000 After sales service PONSEL MESURE Service SAV 35 rue Michel
37. ing the information obtained from the sludge analysis in order WEIGHT to complete the differed calibration PONSEL 39 67 gs ONSE User manual 2000 9 CONFIGURING ACTEON 2050 Select the configuration menu in the measurement window ACTEON 2050 20 Turbidimeter 2 915 s 20 30 c Model R1 R2 N MEAS CONF INFO 1 Use the and 1 keys to navigate the ACTEON menu Gg Select the menu and press ENTER CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Sludge slope coefficient reminder Sensor offset adjustment Graphic screen 4 20mA outputs adjustment Relay adjustment Measure units gt gt gt gt gt gt gt gt gt Language Factory default value reminder ESC Escape menu PONSEL 40 67 gs ONSE User manual 2000 9 1 Configuring sensor response averaging This configuration makes the sensor response more stable and responsive By default the averaging procedure involves 10 measurements This means that the displayed value is the average measurement over the last 10 seconds CONF WHAT DO YOU WANT TO DO Averaging sensor response gt gt Sludge slope coefficient reminder gt Sensor offset adjustment gt Graphic screen gt 4 20mA outputs adjustment gt Relay adjustment gt Measure units gt gt Language Use the Aand V keys to select Factory default val
38. ludge may be taken from near the optical measurement unit and analysed while immediately following up with a differed calibration without waiting on the results of this analysis In this case calibrate in situ during a stable stage in the activation process Avoid calibrating during bubble aeration or during stagnation periods Calibration should preferably take place after aeration An SS sensor should be placed in the most stable hydraulic conditions possible without excessive turbulence or stagnation and with regular mixing so that the SS are perfectly suspended in the medium and that the location is representative of the SS content in the tank as a whole and in the active sludge area In situ calibration remains relevant in the sense that it integrates the hydraulic mixing regime and suspends the SS while sludge in a pail only approximates this hydraulic mixing regime and can thus result in more or less large measurement differentials in the tank after calibration Moreover in situ calibration is carried out at the tank s temperature thus preventing heat shocks and shifts PONSEL R OTI CTEON_205 18 67 gs ONSE User manual 2000 6 1 Calibrating the sensors Select the calibration menu in the measurement window ACTEON 2050 20 Turbidimeter 2 3126 20 00 c Model R1 RRN Use the gt and lt keys to navigate the ACTEON menu Select the menu then press ENTER CALIBRATION
39. mA adjustment 5 oof 35 00 C Use the and V keys to increase and decrease the 4 and 20mA stop ESC Escape menu Enter Validate the choice values Use the X and gt keys to select 4mA or 20mA PONSEL R O ON_2 471167 gs ONSE User manual 2000 er Configure the 4 20mA output for temperature and press ENTER CONFIG WHAT DO YOU WANT TO DO Averaging sensor response Sludge slope coefficient reminder Comment Both 4 20mA Sensor offset adjustment Graphic screen outputs have been 4 20mA outputs adjustment Relay adjustment configured correctly Measure units Language Factory default value reminder Ld ESC Escape menu PONSEL 48 67 PU User manual 2000 9 5 2 Calibrating 4 20mA outputs Calibrating the 4 20mA outputs improves their level of accuracy by taking into account the device load CONFIG 4 20mA OUTPUTS gt 4 20mA output adjustment gt 4 20mA output calibration Use the Aand V keys to select the configuration required Select the CROSS RENE ET ER Inenu and press ENTER CONFIG PROCEDURE Insert an ammeter between ACTEON 2000 4 20mA output and your device ESC Escape menu Enter To continue d Insert an ammeter between your device surveillance datalogger etc and the ACTEON 4 20mA outputs and press ENTER ACTEON 2000 AMMETER PONSEL 49 67 Ze PONSEL User manual
40. n D Theoretical calibration Use the Aand V keys to select the type of calibration and the ENTER Validate the choice probe to be calibrated Select the 2 Complete calibration NENU of the temperature sensor and press ENTER CALIBRATION TEMPERATURE SENSOR Enter your name Burant ESC Cancel the procedure ENTER Start calibration Use the gt and lt keys to move the cursor in the name section Use the and V keys to change the letters The scrolling order of the letters is A Z 0 9 gt space qe Enter your name and reference and press ENTER Immerse the sensor in a water and crushed ice mixture at 0 00 C PONSEL R OTI CTEON_205 0 30 67 gs ONSE User manual 2000 CALIBRATION TEMPERATURE SENSOR Immerse the sensor in water and ice ec Measure 0 15 WAIT Nonstable measurement ESC Cancel the procedure Use the Aand V keys to adjust the ENTER Validate the zero water temperature value AW AIT MEASUREMENT STABILISATION Press the ENTER key to confirm the first calibration point Calibration Correct No If the first calibration point is incorrect an error message window appears see Error message information chapter 6 3 1 Yes Immerse the sensor in water at ambient temperature TEMPERATURE SENSOR CALIBRATION Immerse the sensor in water at ambient temperature Standard ETAT c C Measure 20 20
41. nable to calibrate the SS sensor after these checks seek advice from an after sales service see last page 6 2 2 SLUDGE calibration error Uie SS SENSOR Out of range Calibration impossible Check the sensor and standard sludge Possibility of incorrect SS titration factor gt 10 or optics clogged If the checking is negative check the sensor ESC Escape menu Your SS sensor response is too low PONSEL 36 67 gs ONSE User manual 2000 1 Check the sludge titration dry weight 2 Clean the sensor head with a water jet focussing on the insides of the optical measuring channel If you are unable to calibrate the SS sensor after these checks seek advice from an after sales service see last page 6 3 Temperature sensor calibration error message information 6 3 1 OC calibration error CALIBRATION TEMPERATURE SENSOR CALIBRATION IMPOSSIBLE Offset NON CORRECT ESC Escape menu If an error occurs during calibration in water at 0 C 1 Checkthe water temperature with a precision thermometer 2 Check the connection between the temperature sensor and ACTEON 2050 If you are unable to calibrate the SS sensor after these checks seek advice from an after sales service see last page 6 3 2 Ambient water calibration error CALIBRATION OF TEMPERATURE SENSOR CALIBRATION IMPOSSIBLE Slope NON CORRECT ESC Escape menu If an error occurs during
42. nformation Calibration frequency The SS sensor must be calibrated zero slope at least once every two weeks during the regular optics cleaning process However recalibration is advisable as soon as a shift of more that 0 2g l occurs during automatic control with a recently calibrated reference SS meter or during dry weight analysis while taking account of the fact that the analysis can sometimes be delayed by up to 24 hours in relation to the current state of the active sludge measured with the controlled PONSEL SS meter Hence the possible use of a differed calibration to compensate for this problem If frequent recalibrations are carried out once a day for example there is no need to take the sensor perch out of the water clean the optics or zero adjust in clean water Simply adjust the slope in situ by leaving the sensor in place in the sludge being measured Sensor calibration and positioning procedures Even though in our detailed explanations we have always mentioned sludge specimens taken from tanks and placed in buckets for sensor calibration there is no objection to calibrating the sensor in situ attached to a perch and placed in the measurement medium at the point where it will subsequently be installed for regular measurements The sludge content in g l may already have been measured for this point immediate calibration or gain adjust menus for instance by using a recently calibrated reference SS meter or s
43. ode 3 is used to configure relay R10n two SS measurement thresholds in regulation mode forced start up and shutdown delays can be configured relay R2 on a temperature measurement threshold in alarm mode The 2 relays can be configured with the following attributes Alarm threshold Threshold trigger value Hysteresis Hysteresis value for relay switching prevents relay hunting Triggering direction Above Means the relay contact is closed above the alarm threshold Below Means the relay contact is open below the alarm threshold Forced start up and shutdown delay only in mode 3 CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response gt Sludge slope coefficient reminder gt Sensor offset adjustment gt Graphic screen gt 4 20mA outputs adjustment gt Relay adjustment gt Measure units gt Language Use the Aand V keys to select gt Factory default value reminder the configuration required ESC Escape menu Gg Select the b Relay adjustment menu and press ENTER CONFIG Configuration of the relays mode MODE 1 Alarms adjustment 1 threshold on SS 1 threshold on the temperature MODE 2 Regulation 2 relays 2 thresholds on SS MODE 3 Regulation 1 relay 2 thresholds on SS 1 threshold on the temperature ESC Escape menu Enter Validate the choice Use the and V keys to select the configuration required PONSEL R O ON_2 51 67 gs ONSE User manual 2000
44. once the calibration has been correctly carried out The displayed MEASURE g l value remains unchanged The previous slope was not overwritten and remains displayed until end of 2nd step and the SS meter will give another useable measurement this is still attributed to the previous calibration slope coefficient and not the current one 2 The second step consists in entering the sludge sample dry weight obtained after a variable delay in order to complete the SS sensor calibration which means calculating and recording the new slope This step is not affected by the state of the optical sensor which can be disconnected from the device connected and in the air or preferably connected and already in the tank In the latter case at the end of this step and immediately following calibration confirmation and automatic return to MEASURE mode the g l value displayed will be that of the SS content of the sludge measured at the sensor s location in the tank UNES TUE SENSORS CALIBRATION SS SENSOR gt Gain adjust gt Immediate calibration D Content of SS after analysis eoretical calibration TEMPERATURE SENSOR D Gain adjust D Complete calibration D Theoretical calibration Use the Aand V keys to select LAS ERIC EX CR ER CEE the type of calibration and the probe to be calibrated ENTER PONSEL 25 67 PONSEL User manual DOOO CALIBRATION OF SS SENSOR Content of SS after analysis Lab measure 5 00g 1 Recorde
45. or Straight Sensor Holder Perch ref PONPPCD CIR on QRPM ref PONSPFR and PONSPER2 eene 13 2 4 InBODTSUSEIEUD DL RR 14 3 ACTEON 2050 THANSMIT TEE nina mi Gand nnt n e dw nC ri 15 3 1 Control KCOETO CHR 15 4 BLOCK DIAGRAM OF ACTEON 2050 MENUS eese 16 5 THE MEASUREMENT WIND QVNN ssssssssrasnnnnmemnsannunaenneeansennananeanennunnes 17 6 CALIBRATING THE ACTEON 2050 nn eene ennt nnn nanus 18 6 1 Calibrating the Sensors HR 19 6 1 1 Two point SS sensor calibration immediate calibration 19 6 1 2 Two point SS sensor calibration differed calibration ss 22 6 1 3 SS sensor slope adjustment rss mere reb ro e nr ee eie o ee ce RR Rea rte Pep ai eo 27 6 1 4 Returning to SS measurement theoretical calibration ss 29 6 1 5 Two point temperature sensor calibration complete calibration 30 6 1 6 Adjusting the temperature sensor slope ss 33 6 1 7 Returning to temperature measurement theoretical calibration 35 6 2 SS sensor calibration error message esses esee ee sentes etn tn aeta sn nens ta tune tosta sees suse ta sena tn sesta senatu 36 6 2 1 CLEAN WATER Calibration error i tre t be e t EP EE RR REP ERES HD REEL Exe der EO ERE 36 6 2 2 SLUDGE calibration Crt tics certe et rrt tette trees e ERR e reris tee Dre e RR E bes EE 36 6 3 Temperature sensor calibration error message information se 37 6 3 1 O
46. r Dip the sensor in the half filled pail of sludge and keep stirring gently to prevent decanting and to keep the SS in suspension as much as possible Advice The sample sludge must remain at the temperature of the tank and must not be active gt calibrate immediately after sample taking CALIBRATION OF 59 SENSOR Immerse the sensor in your SLUDGE SS content g l Measure 4 20 g l WAIT Nonstable measurement Current slope coefficient 100 New slope coefficient 92 amp Use the A and V keys to adjust ESC Leave the current slope sludge concentration ENTER Validate the new slope Z AWAIT MEASUREMENT STABILISATION Press the ENTER key to confirm the second calibration point PONSEL JN 21 67 gs ONSE User manual 2000 Calibration No 2 If the second calibration point is incorrect an error Correct f nee i ge window appears see Error message information chapter 6 2 2 Yes ACTEON 2050 20 Turbidimeter 5 004 Comment The measurement window is displayed again once the calibration has been correctly carried out MEAS HIST SNA 6 1 2 Two point SS sensor calibration differed calibration The following procedure enables complete calibration of your SS sensor in two successive steps The delay for active sludge dry weight analysis can be between several hours to 24 hours or more centrifugal filtering thermobalance etc 1 The first step consists in zeroin
47. se sees eene tesis tn stes tn atentos etas s e tasso senses enses suse ta suus 52 10 INFORMATION MENU eeeeeeeeeeeeeeeeenennnnnne nennen nnn nnnnnnnn nina nnns nnn n nn 52 11 ADJUSTING THE ACTEON 2050 DISPLAY CONTRAST 52 12 TECHNICAL SPEUCIFICATIONGZ aiiixesidun cackuxe Dni daskceac cceih addu as uS C Cu ck UE DD GS 52 13 SENSORS 9 c 52 13 1 Mig m 52 IS Speci cations eec Dena A RE un es eae Sees 52 13 1 2 Mechanical diagram receta nette Er hese ener EAE 52 15 13 Maintenance cente er EPI ERE EE sounds sweat e EHE e ee IUS 52 13 2 Temperature SENSOF 52 15 2 1 Maintenance eene he PHI inner dire initie Ree AEAEE ERS 52 13 22 Mechanical diagram eto detente as eviews he dp EE REUS 52 14 QUESTIONS amp ANSWERS seek anie rah sie sa EU cotes A MAU LEER UE DRM ING R 52 14 1 Display screen troubleshooting 4 eeeeee eere e teens eene nete tenentis tastes tastes snae ta sse ta sens tn sesto sees sosta snae 52 14 0 SS measurement troubleshooting esee esee eee eese teens enses tn sensn stes tn seta sn seta sene ta sens en sees sosta sone ta an 52 15 APPENDIR C 52 PONSEL 4 67 gs ONSE User manual 2000 _ Figures Figure 1 Transmitter mounting diagram ss 8 Figure 2 Inst
48. sensor cable through the bottom of the perch widest end until it comes out of the other end 3 Slide the cable through the perch until the SS sensor sleeve fits into the bottom of the perch 4 Slot the SS sensor sleeve insert in the lateral hole located in the lower end of the perch Tighten the lock nut until the sensor is secured in the perch do not over tighten 5 Setthe perch on the edge of the tank or on the bridge PONSEL R f rence NOTICE ACTEON 2050 v001 02 12 67 User manual 2 000 2 3 3 Installing an Elbowed Sensor Holder Perch ref PONPPCC CIR or Straight Sensor Holder Perch ref PONPPCD CIR on QRPM ref PONSPFR and PONSPFR2 1 Fix the stainless steel QRPM to the infrastructure 2 Next fix a sensor holder perch to the stainless steel QRPM as shown in the diagram below Figure 6 Installing a perch on a QRPM with one or two sliders A second slider may be added to install a second sensor holder perch for the temperature sensor see diagram above PONSEL R f rence NOTICE ACTEON 2050 v001 V 002 13 67 gs ONSE User manual 2000 2 4 In pipe installation The sensors can be supplied for installation in a pressure pipe 20 bars with quick release conical coupling clamps see Figure 7 SS sensor in pipe installation View from above Connector attached Tightening Screw 2 conical clamps External weld Closed coni
49. tputs adjustment gt Relay adjustment gt Measure units gt Languages gt Factory default value reminder PONSEL N 58 67 gs ONSE User manual 2000 After having reset the factory default parameters ACTEON 2050 will be configured with the following parameters Sensor response averaging 30 measurements SS sensor offset OmV Time base for trend line display 1 minute 4 20mA output adjustment SS output The 4mA stop is set to Og l and the 20mA stop is set to 20g l ACTEON 2050 20 or 50g 1 ACTEON 2050 50 Temp C output The 4mA stop is set to 5 C and the 20mA stop is set to 35 C Relay output adjustment The relays are configured in mode 1 R1 threshold 0 00g 1 hyst 0 20 below the threshold relay R1 is active R2 threshold 50 00 C hysteresis 0 10 above the threshold relay R2 is active Temperature measurement unit C Language English 10 Information menu The INFO window provides information on the device type and version The software and hardware versions will be requested when you call PONSEL Technical support or After sales service INFO ACTEON 2050 SS meter Temperature Software version XX XX Hardware version XX XX ESC To escape menu PONSEL 59 67 PX User manual DOOO 11 ADJUSTING THE ACTEON 2050 DISPLAY CONTRAST The LCD screen contrast can be adjusted to modify the display This
50. ue reminder AVERAGING SENSOR RESPONSE CONFIG Average on EUR 1 ESC Escape menu the configuration required ENTER Instantaneous answer Answer very strongly averaged Esc Cancel the procedure Enter Validate the averaging Use the A and V keys to increase and decrease the averaging qe Select the averaging desired and press ENTER CONF WHAT DO YOU WANT TO DO Averaging sensor response Sludge slope coefficient reminder Sensor offset adjustment Graphic screen Relay adjustment Measure units Language Factory default value reminder Comment gt gt gt gt gt 4 20mA outputs adjustment gt gt gt gt ESC Escape menu Increase the averaging if your measurement is unstable Decrease the averaging if the measurement process is too slow PONSEL 41 67 gs ONSE User manual 2000 9 2 Sludge slope coefficient reminder ACTEON 2050 can be used to retrieve the last 10 slope coefficients CONFIG WHAT DO YOU WANT TO DO gt Averaging sensor response gt Sludge slope coefficient reminder gt Sensor offset adjustment Graphic screen 4 20mA outputs adjustment Relay adjustment Measure units Language Use the and V keys to select Factory default value reminder the configuration required ESC Escape menu oe Select the CREER e and press ENTER SLUDGE SLOPE COEFFICIE

User manual - PONSEL Instrumentation for water quality

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