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Cyclone Air Shaker assembly instructions

1. 28 Lb Ft U Bolt Nuts 388 Kg cm 15 18 Lb Ft J Bolt Nut EW BERINGS Oa En Thread Lock Thread Seal Thread Lock Thread Lock Oil Torque evenly Heat to 350 F 177 C to disassemble Adjust to leave one nut thickness threads exposed Tighten until Shock Bushing swells to washer diameter Nut away from Housing wall Level U Bolt the torque Shim Jaws to Obtain Clearance Disassembly Remove Retaining Ring amp pull all Cylinder N A Ret Rin yA A ing internals together with rod end Remove seals amp heat in oven to 450 F to break Rod End 20 Lb Ft Thread Lock thread lock Install new rod seal when reassembling All parts must be completely clean amp lubricated before assembly or rapid wear may result NOTE Thread Seal Non hardening gasket cement Permatex Aviation Form A Gasket or equal Thread Lock Lubricating anaerobic hardening thread locking compound Loctite 271 Stud N Bearing Mount or equal One Ib In equals 1 12 of one lb Ft For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013 Cyclone Paint Shaker User Manual 1 Deches Part No 0910P Shaker 0915P Pedestal YWClOMe FIGURE 1 TEMPORARY NIPPLE ANGLE ADJ HOUSING f LUBRICATOR ADJUSTMENT KNOB J PRESSURE FILL SCREW YOUR QUICK
2. blow air through tube Excess vibration preventing drip visibility Air leak in oiler body or bowl Missing bowl gasket or fill screw O Ring Knob turned closed adjust oil rate Bowl threads damaged Installed backwards DAMAGE HIGH MOTION AT SHOCK MOUNT BUSHING Shake angle needs adjustment to 30 Can over 16 lbs or catalyzed solid Dirty jammed disc in valve body Shock mount not pre loaded properly Inner shock mount bushing damaged NOISY OPERATION Can clamp loose Can lids flexing oil canning Bad bearing Damaged broken parts or seals Bottom of shaker housing open to room Missing O ring or reversed rod seal USES EXCESS AIR Shake angle too large adjust to 30 Relief valve stuck or broken Bad piston seal or rod seal oil starvation LEAKS OIL Housing not sealed to pedestal Reseal apply sealant all around bolt holes Lubrication Adjuster opened too much Cyclone Paint Shaker User Manual Part No 0910P Shaker 0915P P edestal Cyclone Torque Specifications amp Assembly Notes THREAD LUBE REMARKS ITEM TORQUE Piston Screw 20 25 Lb Ft amp Rod End 277 346 Kg cm Relief Valve amp 15 Lb Ft MAX Jam Nut 17 Kg cm MAX 5 Lb Ft Inlet Ell 69 Kg cm 5 Lb Ft Cylinder Stud 69 Kg cm Cylinder Stud 15 Lb Ft Jam amp Jam Nuts 208 Kg cm 28 Lb Ft Crank Arm 388 Kg cm Inlet Fittings lalbh i 208 Kg cm
3. CONTENTS OF THE CONTAINER OF AIR TOOL OIL SUPPLIED WITH THIS CYCLONE PAINT SHAKER INTO THE BOWL OF THE LUBRICATOR BEFORE USING THE SHAKER For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013 1 Deces SPECIFICATIONS Air Pressure 90 to 130 PSI Ibs in2 gage 600 to 1200 kPa Line pressure over 175 PSI requires regulator and relief valve upstream of air hose Air Inlet Threads inch PTF Seal with thread tape or thread sealant Air Consumption Approximately 4 3 CFM 0 002 M3 sec free air with 1 gallon U S 12 Ib Can at 30 shake angle Speed Up to 700 cycles minute at 30 shake angle Adjustable at control valve automatically compensates for can size Shake Angle If operating at over 120 PSI pressure must be set to 30 with full gallon can clamped air at maximum normal line pressure See OPERATION Capacity Pints through 4 liter round cans including gallons Imperial gallons most aerosols with caps and square gallons Up to 16 Ibs gross can weight Takes and pints stacked or with spacer Recommended Oil Petroleum 5W to 10W Non detergent Rust Inhibiting Air Tool Oil such as Lubriplate Rockwell 10R Oil should contain no gum removers or petroleum distillates Do not use motor oil Weight Shipping weight Shaker 20 lbs Pedestal 14 Ibs Recommended Shake Time Refer to your paint
4. a few seconds to start dripping oil Do not force the adjustment knob or screw It stops when fully open and when closed If oiler is not working check oil level and see TROUBLESHOOTING Check oil level once a week more often for heavy duty Unscrew lubricator bowl and dump watery milky oil out Refill to level mark with air tool oil and carefully reinstall Make sure bowl gasket ring is in place and screw bowl on straight NOTE mounted directly to shaker Set feed rate at light load and reduced speed and unscrew bowl and check oil level after several hours to ensure level is dropping and oil is feeding Check adjust shake angle if air pressure at shaker is over 120 PSI 780 kPa as follows With air line at maximum normal pressure a Clamp up a full one gallon round can of paint b Start shaker c Loosen 3 8 inch lock nut at Adjustment Screw on Air Inlet Fitting and adjust screw to obtain a total shaking angle of motion of about 30 see Figure 3 d Stop shaker and tighten lock nut while holding adjustment Grease or relubricate clamp screw and both grease zerk fittings once every three months more often in severe duty outdoor dirty areas Grease crank pin zerk one shot through vent hole when can clamp is rotated left to stop Dry lube clamp frame Use more air oil to avoid internal rust if you have heavy air line moisture and install a filter Check lubricator is oiling each time you stop shaker IMPORTANT EMPTY THE ENTIRE
5. CONNECT CONTROL VALVE _ LUBRICATOR BOWL INLET FITTING FIGURE 2 PERMANENT ISOLATION VALVE FILTER SEPARATOR LUBRICATOR 1 4 ID AIR HOSE 4 FT LONG MAX QUICK CONNECT ANGLE ADJUST SCREW CONTROL VALVE a PEDESTAL FIGURE 3 30 ANGLE AE EA AN when angle of clamp Jaw motion matches GREASE EVERY 3 MO 30 angle shown For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013 1 Deches Frequently Asked Questions Cyclone gt o gt o Po PP gt o gt o Po PP P gt o P gt o P gt o Is the shaker approved for hazardous areas Yes the Cyclone shaker will work in all areas What is the speed or RPM of the shaker The shaker operates at 100 rpm to 700 RPM What is the warranty covering the shaker parts and labor There is a three year limited warranty for parts and labor on the Cyclone Shaker How long should I shake the paint Refer to your paint manufacturers recommendation What size cans can be shaken on the Cyclone Shaker The Shaker accommodates Pints Gallons Imperial Gallons Aerosols Rectangular Gallons Half Liter One Liter Four Liter and some Five liter cans Can the speed of the shaker be adjusted to slow it down or speed it up Yes the Cyclone Air shaker speed is adjustable What is the maximum weight recommended for the shaker during operation Approxim
6. Cyclone Paint Shaker User Manual wm 1 Deches Part No 0910P Shaker 0915P Pedestal Cyclone Cyclone PAINT SHAKER FOR PROFESSIONAL USE ONLY IMPORTANT Read and follow these instructions carefully to ensure proper operation and warranty protection of your New Paint Shaker The limited warranty does not cover damage caused by neglect abuse or lack of lubrication WARNING This Paint Shaker is intended for use only by trained professionals in industrial work areas where public and incidental access is prohibited The manufacturer prohibits the sale or use for other purposes The clear plastic sight tube below the oil drip speed adjustment knob on the automatic lubricator will crack and may break if exposed to certain solvents and synthetic oils Use a standard petroleum 10W non detergent rust inhibiting air tool oil such as Conoco EP Rock Drill Oil 32 Lubriplate Rockwell 10R or other air tool oil recommended for all air cylinders and air tools Do not use motor oil The oil should have neither gum and varnish removers nor petroleum distillates e NEVER USE SILICONE OILS OR GREASES IN A PAINT SHOP e DO NOT OPERATE ON COMPRESSED NITROGEN OR OTHER INERT GASES WITHOUT POSITIVE VENTILATION OF THE WORK AREA INSTALLATION Bolt Shaker to Pedestal and bolt pedestal securely to floor For concrete floors use 3 8 inch 10 mm machine bolts with expansion bolt anchors Shaker may be bolted to a bench or table top however the bench m
7. Transfer Plug 27 M 271 Main Bearing 63 M 310 Hose Clamp 28 M 272 Zerk Fitting 64 M 311 Air Hose 29 M 273 Housing Assembly with Bearings M 312 Instruction Sheets Includes Housing assembly and part 27 x 2 M 313 Housing Bolt 30 M 274 Crank Arm bolt M 314 Drain Fitting 31 M 275 Bolt Bushing M 232RK Repair Kit 32 M 276 Crank Arm Nut Includes 21 22 23 24 48 x 2 50 51 52 58 63 x 2 64 33 M 277 Cylinder Stud M 231 Cyclone with Pedestal 34 M 278 Cylinder Body M 232 Cyclone Paint Shaker 35 M 279 Piston Screw M 233 Cyclone Pedestal 36 M 280 Piston M 315 Can Clamp Assembly 37 M 281 Rod Bearing Includes 01 x 2 02 03 04 05 06 07 08x 6 09 10 11 12 x 4 38 M 282 Rod Seal M 316 Cylinder Motor Assembly M 283 Cylinder Head Includes 33 34 43 48 x 2 49A 57A 61 x 3 39A M 284 Front Cylinder Head Assembly M 317 Motor with Crank Arm Includes 24 amp 39 Includes 28 30 31 x 2 32 44 45 46 x 2 47 x 2 M316 For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013 1 Deches Cyclone Shaker Parts Break Down Cyclone Key Numbers Numbers in parentheses indicate quantity required For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013 1 Deches Cyclone Shaker Maintenance Sched
8. ately sixteen pounds How tight should the U bolts on the can clamp be tightened The U bolt nuts should be tightened to 28 ft Ibs 388 kg cm of torque Does the shaker require a pedestal to mount it to or can mount it on a bench It can be mounted in either way The optional Pedestal has a built in condensation trap and can be bolted to a wheel and tire or directly to the floor What kind of oil should use to refill my Cyclone Shaker Use a standard petroleum 10W non detergent rust inhibiting air tool oil such as Conoco EP Rock Drill Oil 32 Lubriplate Rockwell 10R or other air tool oil recommended for all air cylinders and air tools What are the dimensions of the Cyclone Shaker and Pedestal Shaker 8 W X 10 5 D X 14 H 21 cm W X 27 cm D X 36 cm H Weight 20 Ibs 9 kgs Pedestal Height 31 79 cm Weight 15 lbs 7 kgs What is included in the M 232RK Repair Kit 1 M 264 Wear Ring 1 M 296 Check Valve Disc 1 M 305 Inlet Filter 1 M 298 Valve Body O Ring 2 M 293 Transfer Body O Ring 1 M 266 Head O Ring 1 M 265 Piston O Ring 1 M 263 Shock Bushing 2 M 310 Hose Clamp 1 M 297 Valve Disc 1 M 311 Air Hose For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013 1 Dedoes Cyclone Shaker Parts List Cyclone Part No Description Key No Part No Des
9. cription 01 M 244 Jaw 40 M 285 Cylinder Rod 02 M 245 Roll Pin 41 M 286 Rod End 03 M 246 Handle 42 M 287 Rod End Bearing 04 M 247 Clamp Frame Weld 43 M 288 Cylinder Internal Assembly 05 M 248 Thrust Washer Includes 22 23 24 35 36 37 38 39 40 41 42 06 M 249 Screw Retaining Ring 44 M 289 Crank Arm 07 M 250 Clamp Nut Left Hand 45 M 290 Crank Pin 08 M 251 3 8 16 Nut 46 M 291 Crank Thrust Washer 09 M 252 U Bolt 47 M 292 Crank Pin Retaining Ring 10 M 253 Clamp Screw 48 M 293 Transfer O Ring 11 M 254 Clamp Nut Right Hand 49 M 294 Inlet Valve Body 12 M 255 Jaw Bolt 49A M 295 Inlet Valve Body Assembly 14 M 257 Control Valve Blue or Black Handle Includes 49 50 51 52 15 M 240 Brass Close Nipple 50 M 296 Check Valve Disc 16 M 318 Lubricator Component 51 M 297 Valve Disc 17 M 242 Inlet Fitting 52 M 298 Valve Body O Ring 17A M 243 Inlet Fitting Assembly 53 M 299 ReliefJam Nut Includes 17 18 19 amp 20 54 M 300 Relief Set Screw 18 M 260 Adjustable Seal 55 M 301 Relief Spring 19 M 261 Adjustable Jam Nut 56 M 302 Relief Ball 20 M 262 Adjustable Screw 57 M 303 Outer Valve Body 21 M 263 Shock Mount Bushing Four Pieces 57A M 304 Outer Valve Body Assembly 22 M 264 Wear Ring Includes 53 54 55 56 57 58 59 60 62 23 M 265 Piston O Ring 58 M 305 Inlet Filter 24 M 266 Head O Ring 59 M 306 Filter Spring 25 M 267 Head Retaining Ring 60 M 307 Inlet Elbow 26A M 268 Main Thrust Washer 61 M 308 Valve Body Screw 26B M 270 Main Shaft 62 M 309
10. ctions Avoid air line low spots water traps Cock clamp to one side to ensure auto start Be sure shaker gets enough air tool oil Don t force lubricator adjustment knob Adjust shake angle to 30 total with 1 gallon can if air pressure is 120 PSI or more For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013 1 Deches TROUBLESHOOTING SHAKE ANGLE TOO LARGE Can over 16 lbs or catalyzed solid Adjust shake angle RUNS TOO SLOW OR STOPS Starved for oil or fouled with motor oil Air pressure low Air supply restricted Inlet filter or control valve blocked Final filter element clogged replace Relief valve stuck open clean or repair Valve discs dirty Seals missing or damaged HARD STARTING A Compression OK Motor free Broken wear ring bad piston seal oil starvation Dirty or gummed us disc in valve body Shaker being turned on too slowly dead centering Angle adjustment screw turned in too far Air contamination residue excess water B Compression OK Motor dragging Not enough air oil improper oil C Very Low Compression Motor Free Bad piston seal oil Starvation Broken loose piston rod end crank arm Not enough oil to seal valve discs Leaky stuck relief valve LUBRICATOR WON T WORK Out of oil Clogged drip passage remove bowl amp
11. ircle See MOUNTING DIMENSIONS The Lubricator may be mounted directly to the Shaker see Figure 1 or a quick connector may be installed at the Control Valve and the Shaker lubricated by hand squirt a few drops of oil into the quick connector plug before each use OPERATION Clamp can firmly but avoid crushing can Clamp mostly empty cans and aerosol cans with lids toward clamp handle Clamp square gallons lid up long sides against clamp jaws corners resting on jaw cradles Tighten square gallons securely with can straight up Watch square gallons and aerosol cans while shaking to make sure they don t leak or come loose Start and stop shaker by opening and closing control valve quickly about 1 4 turn IF shaker stops exactly at center position or is not getting enough oil it may not start automatically Pull can clamp quickly to one side and let go to start or close control valve cock can clamp to one side and re start Adjust lubricator by pulling up red locking ring on gold colored lubricators only and open turn counterclockwise or closing turn clockwise oil drip rate adjustment knob or screw on top of lubricator until oil is dripping from the drip spout inside the clear plastic sight tube beneath the adjustment knob Adjust the oil drip rate as follows BLACK LUBRICATORS 1 DROP EVERY 15 20 SECONDS SILVER OR GOLD LUBRICATORS 1 DROP EVERY 15 20 SECONDS NOTE Each time the Shaker is started lubricator may take
12. manufacturers recommendation Final Filter Bronze spring retained 40 micron element behind Inlet Ell Grease Multipurpose calcium or lithium based chassis grease Re lubricate every 3 to 6 months more often in severe service Oil Consumption 3 drops air tool oil at air inlet before every use or install automatic lubricator and set oil drip rate per ADJUST LUBRICATOR See OPERATION 10 minutes maximum operation between manual oiling Cyclone Paint Shaker User Manual w Part No 0910P Shaker 0915P Pedestal CYClOME MOUNTING DIMENSIONS MOUNTING PEDESTAL TO FLOOR F 7 00 in 178 mm o o l 8 00 in B 203 mm Drill 4 holes in concerete floor amp install expansion Front bolt anchors 3 8 10mm machine bolts MOUNTING SHAKER TO BENCH Requires rigid heavy bench 700 in 178 mm 2 15 55 mm 5 25 in 10 5 in 133mm 267 mm oa 13 32 11mm Drill holes bolt with 3 8 10mm machine bolts 8 00 in 203 mm Front Drill extra hole for oil amp water drainage REMEMBER gt t Ot gt OF gt OF ot Ot gt OF Bolt your Cyclone down securely Seal shaker to pedestal with elastic sealant Provide drainage hole if bench top mounted Mount lubricator on wall pipe if possible Keep lubricator to shaker hose under 4 ft long Install filter if there s water dirt in air line Fill lubricator bowl with air tool oil amp set flow per instru
13. ule Cyclone It is recommended to grease lubricate the Cyclone Shaker every three months and check the oil once a week Use Non detergent Air Tool Oil 5W to 10W to refill the Cyclone Shaker Coo o i reae For technical support on our products or additional accessories please call us at 248 624 7710 or visit our web site www dedoes com PART M 312 KD RV 5 12 20 2013
14. ust be rigid or it will be shaken apart Drill a drain hole in the bench top for condensation drainage See MOUNTING DIMEN SIONS Seal housing to Pedestal top plate or bench top with elastomeric sealant Mount lubricator to shop air piping and connect Shaker using 1 4 inch 4 mm inside diameter air hose not over four feet 1 2 meters long Hose must be rated for 200 PSI 1300 kPa or higher working pressure Connect as shown by Figure 2 IF there is much moisture or any dirt in airline install a filter separator as shown by Figure 2 BE SURE TO INSTALL LUBRICATOR WITH INLET OUTLET OR ARROW IN THE DIRECTION OF FLOW Install a quick connector upstream of Control Valve to allow manual lubrication if Lubricator clogs up Fill lubricator with air tool oil meeting specifications Unscrew lubricator bowl from body by hand Bowl seal ring in lubricator body must be present for lubricator to work After filling to level mark screw bowl on straight to avoid cross threading Ensure lubricator adjustment knob is open FORCE WILL DAMAGE LUBRICATOR Some lubricators have a red locking ring on the knob which is pulled up for adjustment pushed down to lock Knob will stop turning at full closed clockwise and full open counterclockwise positions DO NOT FORCE Temporary or portable installations can be made by bolting the shaker and pedestal to a 14 or 15 inch wheel and tire having a five bolt mounting pattern on a 4 3 4 or 5 inch bolt c

Cyclone Air Shaker assembly instructions

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