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APFIFF09 Marine

1. P Al3 4 Signal Sel e IN 1 0 9 IN 2 P Al3 4 Custom Max AN IN C SCALING IN OUT SEL G V Analogue Input 3 4 A Al3 Out_Max OUT INO In M V Analogue Input 3 4 IN 1 FILTER A ld A Al4 V Analogue Input 3 4 IN IN In_Min P Al3 4 Filter Time TC Out_Min Invert P AI3 4 Custom Min P Al3 4 Control D SCALING P Al3 4 Scale Max J Out_Max OUT Write to Par ID ID To Write IN L P Al3 4 Scale Min P2 4 5 1 Al3signal selection 1D141 AI3 Signal Sel P2 4 6 1 Al4 signal selection D152 Al4 Signal Sel Connect the Al3 Al4 signal to the analogue input of your choice with this parameter For more information see Chapter 5 Terminal To Function TTF programming principle When the parameter for Analogue input signal selection is set to 0 1 you can control the analogue input monitoring variable from Fieldbus by assigning the Process Data Input ID number to the analogue input monitoring signal thus allowing the PLC input signals to be scaled with analogue input scaling functions P2 4 5 2 P2 4 6 2 Analogue input 3 signal filtering time ID142 AI3 Filter Time Analogue input 4 signal filtering time ID153 AI3 Filter Time First order filtering is used for analogue inputs signals 3 and 4 Unfiltered 1 s filt
2. re On Negative Off Off Positive On value value value value 24 hour support 358 0 40 837 1150 Email vaconfavacon com 182 VACON APFIFFOS ADVANCE 1 Scale ABS Absolute input value is scaled linearly between On and Off values Control Control Off value On Negative Off Off Positive On value value value value 2 Scale ABS Inverted Inverted absolute value is scaled linearly between On and Off values Control ae ea i oe ee eee pate iste case le On l i Value l l l l l l l l l l l l l l l l l l l l l l l Control i 3 Off Y E ot A nnan L value l l l l l l l l On Negative Off Off Positive On value value value value 3 SR Input value is used to make a step change in the output between On and Off values 4 Scale ABS Input values is scaled linearly between On and Off values 5 Scale Inverted Inverted value is scaled linearly between On and Off values P2 14 1 8 Control Signal Filtering TC ID1586 Control Filt TC This parameter is used to filter the scaling function output Used e g when unfiltered torque is used to control a parameter that needs stabilization Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 183 7 14 2 DIN ID Control This function is used to control any parameter between two different values with a d
3. D 21 01 E 10 4 DigQQUT 0 1 DigQUT E 10 44 i 0 1 Di E 10 4 BigGUT 0 1 GigdUT 10 4 __ ID OoOo D O D g00T 0 1 DigQUT E 1 4 DigQUT 0 1 CigOLIT E 1 4 3 5 T Oo Oo Dig0UT 0 1 Dig UT 0 1 DigOLT E 1 D 0 DigOUT 0 1 DiqOUT E 1 Oo D DigQUT 0 1 DigGUT E 1 O DigOUT 0 1 Diq0UT E 1 Oo D LD y 500 00 00 En Fes 1091 En En En En En En co LD 07 oo LD Ajo G 1 PO an F PA Es JI F 25 1 29 MCC Close Cont DigQUT 0 1 DigQUT 0 1 DigDUT E 1 1218 PP 25 1 30 MCC Close Pulse DigQUT 0 1 DigDUT 0 1 DigOUT E 10 Figure 5 1 Screenshot of NCDrive programming tool Entering the address code Be ABSOLUTELY sure not to connect two functions to one and same output in order to avoid function overruns and to ensure flawless WARNING operation Note The nouts unlike the outputs cannot be changed in RUN state Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 11 5 3 Defining unused inputs outputs All unused inputs and outputs must be given the board slot value O and the value 1 also for the terminal number The value 0 1 is also the default value for most of the functions However if you want to use the values of a digital input signal for e g testing purposes only you can set the board slot value to O and the terminal number to any number between 2 10 to place the input to a
4. The value can be set to 0 150 Setting value to 130 motor calculated temperature will reach nominal temperature with 130 of motor nominal current 170 0 VACON APFIFFOS ADVANCE Motor temperature Motor current Fault warning par ID704 Time constant T Motor temperature 1 17 x 1 e UT Time Changes by motor size and adjusted with parameter ID707 NX12k82 Figure 7 16 Motor temperature calculation P2 12 5 6 Response to thermistor fault ID732 ThermistF Resp O No response 1 Warning 2 Fault stop mode after fault according to ID506 3 Fault stop mode after fault always by coasting Setting the parameter to O will deactivate the protection 7 12 6 4mA Protection The 4 mA protection monitors the analogue input signal level from Analogue input 1 and Analogue input 2 The monitoring function is active when signal range 4 mA 20 mA is selected A fault or warning Is generated when the signal falls below 3 5 mA for 5 seconds or below 0 5 mA for 0 5 seconds P2 12 6 1 Response to the 4mA reference fault D700 4mA Input Fault O No response 1 Warning 2 Warning the frequency from 10 seconds back is set as reference 3 Warning the Preset Frequency is set as reference 4 Fault stop mode after fault according to Stop Function 5 Fault stop mode after fault always by coasting P2 12 6 2 4mA reference fault preset frequency reference 10728 mA Fault Freq If
5. Parameter Negative frequency 320 00 320 00 320 00 1286 Alternative limit for negative limit direction Positive frequency 320 00 320 00 Hz 320 00 1285 Al ternative limit for positive limit direction 24 hour support 358 0 40 837 1150 Email vaconldvacon com 42 VACON APFIFFO8S ADVANCE 6 7 5 DC Link Handling Code Parameter Max Unit Default Cust Note O Not used P2 6 5 1 Overvoltage controller 1 Used no ramping 2 Used ramping O SHigh Voltage P2 6 5 2 tado 2 1 1262 1 Normal Voltage 2 BrakeChopperLevel O Disabled 1 Used when running 2 External brake chopper P2 6 5 3 Brake chopper 504 3 Used when stopped running 4 Used when running no testing 500 V unit ao Vdc O Not used zas controller 1 Used no ramping 2 Used AOS to zero P2 6 5 6 Under VoltageKp_ Y 1415 P2 6 5 7 ee P2 6 5 8 UnderVoltageKd A l Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 43 6 8 Flux and DC Current handling 6 8 1 Flux and DC Current handling OL Settings Code Parameter Min Max Unit Default Cust Note P2 7 1 1 en E at start P2 7 1 3 EM 600 00 CIC 508 0 brake is off at O DCbrakeis offatstop at stop Frequency to start AEL P2 7 1 4 braking during 10 00 ramp stop ID46Scaling from 0 to ID507 O Not used Scaling of DC braking e current 313 4 Al4 cl Limit Scaling Stop CN P2 7 1 8 ea A 6 8 2 Flux and DC Current handling CL Settings
6. 1 Al2 Analogue Input 2 Signal scaling in G2 4 4 Input Signals Analogue Input 2 2 Al1 Al2 Analogue Input 1 Analogue Input 2 With alternative reference scaling in Analogue Input group 100 input values can be set to correspond 25 Hz thus when both are at 100 final reference will be 50 Hz 3 A11 Al2 Analogue Input 1 Analogue Input 2 4 Al2 Al1 Analogue Input 2 Analogue Input 1 5 Al1xAl2 Analogue Input 1 x Analogue Input 2 6 Al1 Joystick Analogue input 1 10 Vdc 10 Vdc 7 Al2 Joystick Analogue input 2 10 Vdc 10 Vdc 8 Keypad Ref Reference from keypad R3 2 9 Fieldbus Reference is taken from Fieldbus alternative scaling can select in G Fieldbus 24 hour support 358 0 40 837 1150 Email vaconfavacon com 68 VACON APFIFFO8S ADVANCE P2 25 P2 2 6 P2 2 7 I O frequency reference selection 2 ID131 I O Reference 2 This parameter is used to select different reference input location with digital input P2 4 2 17 I O Ref 2 Selections for this are the same as for the I O frequency reference selection 1 Other parameters related to function Digital input P2 4 2 17 1 0 Ref 1 2 Speed share D1241 Speed Share Defines the speed reference percentage ratio after final reference location but before ramp control Monitoring value FregReference shows the reference after speed share function Used to adjust reference ration e g in line drive
7. 3 Pullout torque This is point where motor produced torque start to decrease when slip increases After this point motor will stop if load is not reduced 600 100 In frequency control the load will determine the actual shaft speed Freq Out 50 Hz amp Freq Ref 50 Hz 24 hour support 358 0 40 837 1150 Email vaconldvacon com 132 VACON APFIFFOS ADVANCE Slio compensation in open loop control The drive uses motor torque and motor nominal rpm to compensate slip If the motor nominal rpm is 1440 gt the nominal slip is 60 rom And when the motor torque is 50 the slip is 30 rpm To keep the reference speed the drive must increase the output frequency by 1 Hz Freq Ref 50 Hz Freq Out 51 Hz Shaft Freq Closed Loop control Closed loop control controls the motor using the exact information of the motor speed from the encoder Control mode selections 3 and 4 are closed loop control modes Using these modes without encoder board and encoder will result in encoder fault Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 133 P2 8 1 Motor control mode D600 Motor Ctrl Mode 26 1 O Freq Control Open loop frequency control Drive frequency reference is set to output frequency without slip compensation Motor speed is defined by motor load 1 OL SpeedCont Open loop speed control Drive frequency reference is set to motor speed referenc
8. P2 6 5 5 P2 6 5 6 P2 6 5 7 P2 6 5 8 Undervoltage controller D608 Undervolt Contr Undervoltage controller will decrease the output frequency in order to get energy from the motor when the DC voltage has dropped to a limit where the undervoltage controller activates trying to keep DC voltage at the minimum level O Off Controller switched off Both open and closed loop overvoltage controllers are off 1 On NoRamping Activated Pl Controller type operation Both open and closed loop controllers are activated Both open and closed loop controllers are Pl type controllers If power comes back while drive is at undervoltage the controller output frequency will regain the reference value 2 On Ramping PI controller type and ramping down Both open and closed loop controllers are activated Both open and closed loop controllers are Pl type controllers If power comes back while drive is at undervoltage the controller drive will ramp to zero speed and generate an undervoltage fault Note In closed loop control also parameter CLrmpFollEncFreq needs to be activated to achieve identical operation Undervoltage Kp Undervoltage Ki Undervoltage Kd Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 125 7 7 DC current and magnetization handling The DC brake can be used to hold the motor in place nominal torque at nominal slip It can be also used to keep the motor
9. Parameter Magnetizing current at start_ start P2 7 2 3 Hs T a P2 7 2 4 FluxOff Delay 32000 s 0 1402 Isforever ______ P2 7 2 5 Stop State Flux 00 1500 1000 mo S 24 hour support 358 0 40 837 1150 Email vaconldvacon com 44 0 VACON APFIFFO8S ADVANCE 6 9 Motor Control 6 9 1 Motor Control Basic Settings Parameter O F requency control 1 Speed control 2 Torque control a CONTO MOGE 3 Closed loop speed ctrl 4 Closed loop Speed torque py Motor control sa SeP2s1 OOO SeeP281 0 8 1 mode 2 6 9 2 U f Settings Code Parameter Max Unit Default Cust Note O Not used O Linear l l 1 Squared U f ratio selection 2 Programmable 3 Linear with flux AAA P2 8 3 3 Field weakening point Tast one 320 00 50 00 602 p2934 Voltaegeat ield 45 200 00 00 100 00 i SM 1 X Une weakening point frequency U f curve midpoint nN X Unmot P2 8 3 6 100 00 100 00 Parameter max value voltage le E frequency P2 8 3 8 See 6 9 3 Closed Loop Control Settings Code Parameter Max Unit Default Cust Note P gain P2842 Current control 3200 0 15 Time P2 8 4 3 Slip adjust he ee ef ME IC ef compensation P2 8 4 5 Speed Error Filter TC O 1000 ms E H P2 8 4 6 Encoder filter time O 1000 ms 0 618 P2847 SC Torque Chain 65535 1557 see 96 after Select identification Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE V
10. See NX User s Manual chapter 6 2 2 2 6 5 4 Analogue input 2 Control keypad Menu M2 gt G2 2 3 Code Parameter Min Max Unit Default Cust ID Note P2 4 4 1 Al2 signal selection 0 1 E10 A2 388 Slot Board input No P2 4 4 2 0 000 32 000 0 000 329 O Nofiltering ie LO0 20 100 4 mA Fault P2 4 4 3 Al2 signal range 3 1 325 gt 10V_ 10V 3 Custom range p2444 AZCUStom 460 00 160 00 oe minimum setting Minimum input P2 4 4 5 AO 160 00 160 00 00 100 00 ane maximum setting Maximum input Al2 reference Selects the frequency that P2 4 4 6 scaling minimum 320 00 393 corresponds to the min value reference signal Al2 reference Selects the frequency that P2 4 4 7 scaling maximum 320 00 394 corresponds to the max value reference signal P2448 Al2 joystick Dead 20 00 EJE Zone for Er Zone E mail P2449 Al2sleeplimit 0 00 100 00 396 Drive goest to stop if input IS below this limit for this P2 4 4 10 Al2 sleep delay 0 00 320 00 os 000 307 Ime P2 4 4 11 Al2joystick offset 100 00 100 00 o oo as SE enter for 15 to set Table 6 10 Analogue input 2 parameters G2 2 3 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 35 6 5 5 Analogue input 3 Control keypad Menu M2 gt G2 2 4 Code Parameter i Max Unit Default Cust Note Slot Board input No If 0 1 1ID27 can be controlled from FB P2 4 5 2 Al3 filter time 32 000 E O
11. re connecting the motor the drive will operate as described in selection L Closed loop control will always start like flying start because exact speed of the motor is known from encoder feedback Stop function 1ID506 Stop Function Coasting 0 Drive stops controlling the motor immediatel y and let s motor rotate freel y Ramp 2 After the Stop command the speed of the motor is decelerated according to the set deceleration parameters to zero speed DI Run Enable will make coasting stop regardless of selected stop function Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 81 P2 3 3 Acceleration time 1 D103 Accel Time 1 This parameter defines the time required for the output frequency to increase from the zero frequency to maximum frequency P2 3 4 Deceleration time 1 D104 Decel Time 1 This parameter defines the time required for the output frequency to decrease from the maximum frequency to zero frequency P23 5 Acceleration Decelerationramp 1shape 10500 Ramp 1 Shape The start and end of acceleration and deceleration ramps can be smoothed with these parameters Setting value O gives a linear ramp shape which causes acceleration and deceleration to act immediately to the changes in the reference signal Setting value 1 100 for this parameter produces an S shaped acceleration deceleration Used to reduce mechanical erosion and current spikes when reference is chang
12. Contact closed J ogging speed selected for frequency reference Reference for jogging speed is set in G2 2 7 Constant Reference group VO Reference 1 2 selection ID422 1 0 Ref 1 2 With this parameter you can select either All or Al2 signal for frequency reference if I O reference selection is 14 AI1 Al2 Sel If selection for P2 2 11 0 Reference is other than 14 AI1 Al2 Sel this digital input will change reference between P2 2 1 I O Reference and P2 2 4 I O Reference 2 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 89 7 4 21 Forced control place Digital inputs can be used to bypass parameter P3 1 Control Place for example in an emergency Situation when PLC is not able to send command to the drive PC PC Control HR a SEL DI S L GL G Final Control Place gt KP Control aA IN O IN 1 Col FB Control ge N Control Place C c FB Control PC COntrol HA C C 10 Control A c KP Control Figure 7 8 Control place selection priority order P2 4 2 18 Control from I O terminal D409 1 0 Term Control Contact closed Force control place to I O terminal P2 4 2 19 Control from keypad D410 Keypad Control Contact closed Force control place to keypad P2 4 2 20 Control from Fieldbus D411 Keypad Control Contact closed Force co
13. Email vaconfavacon com 146 0 VACON APFIFFO8S ADVANCE 7 8 5 Tuning settings P2 8 7 1 P2 8 7 2 P2 8 7 3 P2 8 7 4 P2 8 7 5 P2 8 7 6 P2 8 7 7 P2 8 7 8 P2 8 7 9 Flying Start Options 107670 b0 41 Disable movement to reverse direction b1 2 Disable AC Scanning b2 4 Disable Fly Brake phase b3 8 Use encoder information for frequency estimate b4 16 Use frequency reference for initial guess b5 82 Disable DC scanning for step up application Resonance Damping Select 107 760 feature can be used to dampen the constant frequency torque oscillations in the drive system O Not in use 1 Band pass Oscillation damping with band pass filter 2 BandStop BandPass Oscillation damping with band stop and band pass filter Resonance Damping Frequency D1763 Frequency of torque oscillations to be damped in Hz Resonance Damping Gain D1764 The gain for the oscillation damping This changes amplitude of the compensating signal used for oscillation damping Resonance Damping Phase 107 7065 The compensating signal used for oscillation damping can be phase shifted O to 360 degrees using this parameter Resonance Damping Activation frequency ID1770 Defines the frequency limit when resonance damping is started Resonance Damping Filtering TC 1D1771 Filter TC for external feedback Iq signal Over modulation limit IDI515 Output Voltage Limit for partial modulation in 1 100 means maximum sinusoida
14. Note The actual switching frequency might be reduced down to 1 5kHz by thermal management functions This has to be considered when using sine wave filters or other output filters with a low resonance frequency Note If the switching frequency is changed it is necessary to redo the identification run DriveSynch operation When using DriveSynch the maximum switching frequency is limited to 3 6 kHz P2 10 2 Modulator Type D1516 Modulator type Select modulator type Some operations require use of a software modulator O ASIC modulator A classical third harmonic injection The spectrum is slightly better compared to the Software 1 modulator NOTE An ASIC modulator cannot be used when using DriveSynch or PMS motor with an incremental type encoder 1 Software Modulator 1 Symmetric vector modulator with symmetrical zero vectors Current distortion is less than with software modulator 2 if boosting is used NOTE Recommended for DriveSynch Set by default when DS activated and needed when using PMS motor with an incremental encoder 2 Software modulator 2 One phase at a time in IGBT switches is not modulated during a 60 degree period of the frequency cycle The unmodulated phase is connected to either positive or negative DC bus This modulator type reduces switching losses up to two thirds and all switches become evenly loaded BusClamp modulation is useful if the voltage is gt 80 of the maximum voltage in other wor
15. See jumper selections below Jumper block X3 More information in Vacon NX User s CMA and CMB grounding Manual Chapter 6 2 2 2 0 6 CMB connected to GND 00 CMA connected to GND eje CMB isolated from GND eje CMA isolated from GND Oo CMB and CMA internally connected together isolated from GND Factory default Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 9 5 TERMINAL TO FUNCTION TTF PROGRAMMING PRINCIPLE The programming principle of the input and output signals in the Multipurpose Control Application NXP as well as in the Pump and Fan Control Application and partly in the other applications is different compared to the conventional method used in other Vacon NX applications In the conventional programming method Function to Terminal Programming Method FTT you have a fixed input or output that you define a certain function for The applications mentioned above however use the 7erminal to Function Programming method TTF in which the programming process is carried out the other way round Functions appear as parameters which the operator defines a certain input output for See Warningon page 10 5 1 Defining an input output for a certain function on keypad Connecting a certain input or output with a certain function parameter is done by giving the parameter an appropriate value The value is formed of the Board s oton the Vacon NX control board see Vacon NX User s M
16. 1 9 before identification run Motor cos phi D120 Motor Cos Phi Find this value cos phi on the rating plate of the motor Motor Nominal Power D116 Motor Nom Power Find this value on the rating plate of the motor 60 e VACON APFIFFOS ADVANCE P2 1 9 P2 1 10 Magnetizing current D612 MagnCurrent Set here the motor magnetizing current no load current Can be measured by running motor without load at 2 3 of nominal speed When value is zero the magnetization current is calculated from motor nominal parameters ees 5 Sing 1 Motor Magnetization Current Seana Motor Nominal Current f MotorNomFreq when f Out gt f MotorNomFreq FW RotorFlux 7 Out If given before identification run this is used as reference for U f tuning when making identification without rotating the motor Identification D631 Identification Identification Run is a part of tuning the motor and the drive specific parameters It is a tool for commissioning and service of the drive with the aim to find as good parameter values as possible for most drives The automatic motor identification calculates or measures the motor parameters that are needed for optimum motor and speed control NOTE Set motor contro mode to Frequency Control before identification NOTE During identification drive will not open mechanical brake for safety reasons If motor rotation requires that brake is opened this needs to
17. 2 0Max frequency me Eo j p 2 Preset speed 7 24 hour support 358 0 40 837 1150 Email vaconldvacon com 30 0 VACON APFIFFO8S ADVANCE 6 3 4 Prohibit frequency parameters Control keypad Menu M2 gt G2 5 Parameter P22 10 1 Prohibitfrequency 499 32000 509 O Not used range 1 low limit P2 2 10 2 Prohibit frequency 320 00 Hz 510 O Not used range 1 high limit Multiplier of the currently l Selected ramp time P2 2 10 3 Ramp time factor 0 1 10 0 x 1 0 518 between prohibit frequency limits Table 6 5 Prohibit frequencies G25 6 3 5 Motor Potentiometer Control keypad Menu M2 gt G2 5 Parameter p2 2 11 1 Motor potentiometer 010 2000 00 1 00 EJ Ramp rate for motor ramp rate potentio meter Motor potentiometer O No reset P2 2 11 2 frequency reference 2 1 367 1 Reset in stop state memory reset 2Reset in powered down Table 6 6 Motor potentiomer G25 6 3 6 Adjust Reference Parameter O Not used 1 All 2A12 P2 2 12 1 Adjust input 3413 dAd leldbus P2 2 12 3 Adjust maximum m 100 0 N C pe Ts Adjust imit to increase P2 2 12 4 Speed step 2000 2000 0 1352 s Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 31 6 4 Ramp Control 6 4 1 Basic Settings Code Parameter Max Unit Default Cust Note O Ramp P2 3 1 Start function 1 Flying start 2 Conditional flying start E EC II 1 Ramp P2 3 3 lee le O Hz to Max
18. 2 req reference O f 3 Motor speed O Motor nominal speed 4 Motor current O I motor 5 Motor torque O T motor 6 Motor power O P motor 7 Motor voltage 0 Un motor 8 DC link volt O 1000V Analogue output 1 20 1 307 EA gt ee 11 Output fred f L 12 2xTorque 2xTorque 13 2xPower 2xPower 14 PT100 temperature 15 gt B Analog Output 16 2xSpeed 2xSpeed 17 Encoder speed 0 Motor nominal speed 18 F inal Freq Ref 19 Value Control Out 20 Drive Output Power psss ee 10 00 s 1 00 308 O No filtering filter time P2524 Analogue output 1 1 309 O Not inverted inversion 1 nverted Analogue output 1 0 0 mA 0 pasas Mane 1 o ml eB scale p25 2 7 Malogueoutputi 300 00 10000 375 offset Table 6 13 Analogue output 1 parameters G2 3 5 6 6 3 Analogue output 2 Control keypad Menu M2 gt G2 3 6 Code Parameter Mi Unit Default Cust Note n Max Analogue output 2 B p2532 PANUS DE Te function p2 5 3 3 Analogue output 2 filter time O Not inverted paa ee o Inversion pesa A Galaad minimum P2536 Analogue output 2 10 scale p25 3 7 Analogue output2 10009 10000 offset 24 hour support 358 0 40 837 1150 Email vaconldvacon com 1 0 0 mA 0 14 mA 20 38 VACON APFIFFO8S ADVANCE Table 6 14 Analogue output 2 parameters G2 3 6 6 6 4 Analogue output 3 Control keypad Menu M2 gt G2 3 7 Code Parameter Unit Default
19. 24 hour support 358 0 40 837 1150 Email vaconfavacon com 80 e VACON APFIFFO8S ADVANCE 7 3 Ramp control SEL DI Ramp time 1 2 P Ramp time 1 P Ramp time 2 P2 3 1 P2 3 2 DI Inching Active p L F Prohibited area SEL C S G G IN O IN O P Inching Ramp IN 1 IN 1 4 F Ramp Follower SEL P Prohibited Factor P 1 0 0 MULDIV G Final Ramp Time VALUE IN O P 100 MULTIP IN 1 F Ramp Reduction DIVIS CP 00s gt Start function ID505 Start Function Ramp 0 The frequency converter starts from O Hz and accelerates to the set reference frequency within the set acceleration time Flying start 1 The frequency converter is able to start with motor running by applying current to motor and searching for the frequency corresponding to the speed the motor is running at Searching starts from the maximum frequency towards the zero frequency until the correct value is detected Use this mode if the motor is coasting when the start command is given With the flying start it is possible to start motor form actual speed without forcing the speed to zero before ramping to reference Conditional Flying start 2 With this mode it is possible to disconnect and connect the motor from the frequency converter even when the Start command is active On
20. 3 Drive Synch Master 4 Drive Synch Follower 1 Al2 2A114A12 3 AI1 Al2 4 Al2 Al1 5 Al1LxAl2 6 Al1 J oystick 7 Al2 J oystick 8 Keypad 9 F jel dbus 10 Motor potentiometer 11 411 Al2 minimum 12 11 Al2 maximum 13Max frequency 14 AI11 AI2 selection 15 Encoder 1 16 Encoder 2 17 Master Reference 18Master Ramp Out O Not used 1 All1 2 Al2 313 4 A14 5A11 joystick 6 A12 joystick 7 Torque reference from keypad R3 5 8 B Torque Reference 9 Master Torque OL 10 Master Torque CL O Coasting 1089 1 Ramping 2 As Master 1093 P2111 RES response 1 Warning 2 F ault stop acc to 2 3 2 Follower Torque P2tLs Reference Select Follower Kd P2 11 4 Kd P2 115 MFMode2 P2 11 6 System Bus Fault E ault N by coasting ee Bus Fault ee P2 11 7 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 54 6 13 Protections Control keypad Menu M2 gt G2 7 6 13 1 Common settings Code Parameter i Unit Default Cust O No response Response to external 1 Warning 2 F ault stop acc to 2 4 7 3 F ault stop by coasting O No response Input phase 1 Warning Supervision 2 F ault stop acc to 2 3 2 3 F ault stop by coasting Response to O ault stored in history ca undervoltage fault tet 1 F ault not stored para PS o 702 SeeP2 12 1 1 supervision aar ata ga aa 734 See P2 12 1 1 P2 12 1 6 safe Disable a 755 SeeP2 12 1 1 Response P2 12 1 7 Co
21. 8 4 1 Torquestabilator Torque stabilator is used if there are oscillations in motor speed and torque current P2 8 6 1 Torque Stabilator Gain ID1412 TorgStabGain Gain for the torque stabilator in open loop motor control operation P2 8 6 2 Torque Stabilator Damping ID1413 TorgStabDamp If a PMS motor is used in open loop control mode it is recommended to use value 980 in this parameter instead of 800 The value 980 is set automatically when PMS motor is selected P2 8 6 3 Torque Stabilator Gain in FWP area 1012172 TorgStabGainFWP Gain of the torque stabilator at field weakening point in open loop motor control operation P2 8 6 4 Troque Stabilator Limit ID1720 TorgStabLimit This defines how much torque stabilator can affect output frequency P2 8 6 5 Flux Circle Stabilator Gain D1550 FluxCircleStabG Gain for flux circle stabilizer P2 8 6 6 Flux Stabilators TC D1551 FluxStab TC Filter coefficient of id current stabilizer P2 8 6 7 FluxStabilator Gain D1797 Flux Stab G Gain of flux stabilizer P2 8 6 8 Flux Stabilator coefficient D1796 Flux Stab Coeff P2 8 6 9 Voltage Stabilator Gain 1D1738 VoltStabGain Gain of voltage stabilizer P2 8 6 10 Voltage Stabilator TC ID1552 VoltageStab TC Damping rate of voltage stabilizer P2 8 6 11 Voltage Stabilator Limit 101552 VoltStabLimit Limit of voltage stabilator output as Hz 24 hour support 358 0 40 837 1150
22. 9 3 P2 12 9 4 24 hour support 358 0 40 837 1150 Email vaconfavacon com Response to fieldbus fault Slot D ID733 FBFaultSlotEResp Set here the response mode for the fieldbus fault if active control place is fieldbus For more information see the respective Fieldbus Board Manual This response is only for Slot D O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting 4 Warning Previous frequency Forced fault after delay Only for profibus communication 5 Warning 4 mA Freq 6 Warning Change Slot Response to fieldbus fault Slot E ID761 FBFaultSlotEResp Set here the response mode for the fieldbus fault if active control place is fieldbus For more information see the respective Fieldbus Board Manual This response is only for Slot E O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting 4 Warning Previous frequency Forced fault after delay Only for profibus communication 5 Warning 4 mA Freq 6 Warning Change Slot Fieldbus fault delay 101650 FB Fault Delay This how long drive will stay in run state after the communication has been lost if fault response is set to 4 Warning previous frequency If time is set to zero drive will remain running until communication is established and stop command is given Fieldbus Watch Dog
23. AAA f P2 4 2 7 Presetspeed3___ 01 01 G ca Motor potentiometer MOS CO DONN Mot pot reference decreases cc P2 4 2 9 Serer potentiometer 0 1 0 1 418 Mot pot reference increases cc reference UP P2 4 2 10 Fault reset Ol 01 414 1 All faults reset cc P2 4 2 11 External fault close 01 01 405 Ext fault displayed cc P2 4 2 12 External fault open 01 02 406 Ext fault displayed oc P2 4 2 13 Acc Dec time selection 0 1 0 1 408 Acc Dec t me 1 oc Acc Dec time 2 cc P2 4 2 14 Acc Dec prohibit Ol 01 415 Acc Dec prohibited cc P2 4 2 15 DC braking O12 01 416 DC braking active cc l J ogging speed selected for aaas oaos o oa a as P2 4 2 17 lOreference 1 2 selection 0 1 01 422 lOreferenceselection 141D117 P2 4 2 18 Control from I O terminal por or am fh control place to I O terminal P2 4 2 19 Control from keypad 01 01 410 Forcecontrol place to keypad cc Parameter set 1 set 2 Closed cont Set 2 is used Closed cont Mode 2 is used P2 4 2 22 Motor control mode 1 2 0 1 0 1 164 Open cont Mode 1 is used See par 2 6 1 2 6 12 P2423 External Brake 0 1 02 1210 Monitoring signal from Acknowledge mechanical brake P2 4 2 24 Cooling Monitor 0 2 02 750 Used when water cooled unit P2 4 2 25 Enable Inching O12 01 532 Enables Inching function Inching reference 1 Default P2 4 2 26 Inching 1 0 1 0 1 531 Forward 2 Hz See
24. ADVANCE 7 11 2 Master follower configuration The OPTD2 board in the Master has default jumper selections i e X6 1 2 X5 1 2 For the followers the jumper positions have to be changed X6 1 2 X5 2 3 This board also has a CAN communication option that is useful for multiple drive monitoring with NCDrive PC software when commissioning Master Follower functions or line systems OPTD2 Jumper X5 TX2 OPTD2 Jumper X5 TX2 OPTD2 Jumper X5 TX2 OPTD2 Jumper X5 TX1 X6 ON X6 ON Master SBinUse Yes SBID SBNextID SBLastID Follower SBInUse Yes SBID SBNextID SBLastID X6 ON X6 ON SBinUse SBID SBNextID SBLastID Follower Yes 4 SBinUse SBID SBNextID SBLastID Follower Yes Figure 7 15 System bus physical connections with the OPT D2 board D1324 MF Mode Select the Master Follower mode When the drive is a follower the Run Request command is monitored from Master but all references are selectable by parameters P2 11 1 Master Follower selection 0 Single drive System bus is deactivated 1 Master Drive sends control word to follower drive 2 Follower Drive receives control word from Master and sends some diagnostic information to the Master drive 3 DSynchMaster Drive Synch Master Drive number 1 must be selected as the parallel drive configuration master in redundancy mode drive number 2 can be selec
25. Automatically handled by application logic B15 Cosphii 1 control This controls the motor reactive power to zero Possible to use only with PMS motors in closed loop control P2 10 5 Advanced Options2 1015067 AdvancedOptions1 BOO Sensorless control for PMS motors This is an open loop control but uses the same control system than the normal closed loop control Calculations try to estimate the encoder speed instead of using the encoder signal This mode has Speed and torque range limitations and therefore application limitations A lower speed controller gain may be required to gain stability Useful for generator applications B04 Enable Start Positioning damping active if PMSM B08 Current optimization for PMS motor This function activates the current optimization for PMSM motor based on torque calculation and motor parameters When activated the optimization starts after 13 of the motor nominal speed and below this a normal U f curve is used The activation of this selection requires a performed identification with run B09 f control for PMS motors PMS motor can be started with I f control Used with high power motor when there is low resistance in motor and U f is difficult to tune to be stable B13 Changes automatically depending on Drive Synch operation 24 hour support 358 0 40 837 1150 Email vaconfavacon com 156 0 VACON APFIFFO8S ADVANCE P2 10 6 Advanced QOptions4 101562 AdvancedOptions4 R
26. Close Loop Settings P2 8 4 1 P2 8 4 3 P2 8 4 3 P2 8 4 4 24 hour support 358 0 40 837 1150 Email vaconldvacon com Current control P gain ID617 CurrentControlKp Sets the gain for the current controller The controller generates the voltage vector reference to the modulator The gain is also used in open loop flying start When the Sine filter parameter parameter P6 7 5 in the System menu has been set to Connectedthe value of this parameter is changed to 20 00 The value is also identified when using a PMS motor and making identification run with rotating motor At low speed the motor values may increase up to 300 At high speed motor gain and motor with sine filter may have gain values of 10 40 Current control Ti D657 CurrentControlTi Current controller integrator time constant Slip adjust D619 Slip Adjust The motor name plate speed is used to calculate the nominal slip This value is used to adjust the voltage of motor when loaded The name plate speed is sometimes inaccurate and this parameter can therefore be used to trim the slip Reducing the slip adjust value increases the motor voltage when the motor is loaded Acceleration compensation D626 Accel Compens Sets the inertia compensation to improve the speed response during acceleration and deceleration The time is defined as acceleration time to nominal speed with nominal torque This function is used when the inertia of the sy
27. Contact closed Motor potentiometer reference DECREASES until the contact is opened See details in G2 2 11 Motor Pot Fault reset D414 Fault Reset Rising edge required to reset fault External fault closing contactor ID405 Ext Fault Close External fault input closing contactor response selected in protection parameter group G2 11 1 Protections General Gives fault 51 Ext Fault External fault opening contactor ID406 Ext Fault Open External fault input opening contactor response selected in protection parameter group Gives fault 51 Ext Fault Acceleration Deceleration time selection 1D408 Acc Dec Time Sel Digital input to select between ramp time 1 and 2 times are set in Ramp Control parameter group Contact open Acceleration Deceleration time 1 selected Contact closed Acceleration Deceleration time 2 selected Acceleration Deceleration prohibited ID415 Acc Dec Prohibit Contact closed No acceleration or deceleration possible until the contact is opened With P2 9 3 Control Options B13 is possible to select that deceleration direction is allowed thus speed is reduced if reference is smaller that drive speed at the time DC braking command D416 DC Brake Command Contact closed In STOP mode the DC braking operates until the contact is opened Current level is set with P2 7 1 16 DCBrakeCurInStop parameter P2 4 2 16 Jogging speed ID413 Jogging Speed P2 4 2 16
28. D355 Value High Ln IS De lis E Figure 7 11 Supervision function P2 5 7 7 Torque Supervision value scaling input D402 Freq Dupv Val 1 Freq Supv Val 2 Torque Supv Val Ref Superv Value Temp Supv Value Torque Superv Scl This parameter is used to change the torque limit supervision level between zero and P2 5 8 6 Torque Supv Val O Not used 1 AI1 2 Al2 3 Al3 4 AI4 5 FBLimScaling 24 hour support 358 0 40 837 1150 Email vaconfavacon com 114 0 VACON APFIFFOS ADVANCE 7 5 4 1 Analogue input supervision function The analogue input supervision function will control the selected digital output to close when the analogue input signal has exceeded the high limit and open when the signal goes below the low limit P2 5 7 12 Analogue input supervision signal D356 Ain Supv Input With this parameter you can select the analogue input to be monitored O Not used 1 AI1 2 Al2 3 Al3 4 AI4 5 FBLimScaling P2 5 7 13 Analogue Low supervision control limit D357 Ain Supv Llim P2 5 7 14 Analogue High supervision control limit D358 Ain Supv Hlim Analogue Input HIgh 1 AO Soe DA Limit Low N Limit DO Figure 7 12 An example of Or Off control Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 115 7 6 Limit settings 7 6 1 Current limit handling P2 6 1 1 P2 6 1 2 24 hou
29. Fw FreqRampOut H eee CR Neg Freq Limit gt Speed controller active speed controller active 7 Window Window control Speed is limited within window from speed reference Speed control activation limit is different from the speed limit Soeed needs therefore to go first to Window Pos or Window Neg limit before the speed controller activates when speed controller is active speed will be restricted to limit defined by Window Pos Off and Windows Neg Off from the FinalFreqRef Speed controller active L P Pos Freq Limit e Speed Reference Torque Control area A P Window Pos P Window Pos Off P Window Neg Off P Window Neg CP Neg Freq Limit P2 2 9 7 Window negative D1305 Window Neg Defines the size of window to negative direction from the final speed reference If both windows off limits are zero this parameter is also the speed limit from the FinalFreqRef Otherwise this is the speed control activation limit P2 2 98 Window positive D1304 Window Pos Defines the size of window to positive direction from the final speed reference If both windows off limits are zero this parameter is also the speed limit from the FinalFreqRef Otherwise this is the speed control activation limit P2 2 99 Window negative Off limit ID1307 Window Neg Off Defines the speed controller negativ
30. Identification Current ID1759 StartAngleldCurr This parameter defines the current level that is used in start angle identification The correct level depends of the motor type used In general 50 of motor nominal current seems to sufficient but depending for example on the motor saturation level higher current might be needed Polarity Pulse Current IDI566 PolarityPulseCur This parameters defines the current level for the magnet axis polarity direction check during the start angle identification P 2 8 5 2 Value O means that the internal current level is used which is typically slightly higher than the normal identification current defined by P2 8 5 3 Polarity direction check is seldom needed because the identification itself gives already the right direction Hence in most cases this function can disabled by setting any negative parameter value which is recommended especially if there occurs F1 faults during the identification Start Angle Identification Time ID1755 StartAngleldTime Start angle can be determined also by feeding dc current into the motor Then dc current will align the rotor magnet axis with the stator magnet axis This function is activated by determining the time duration dc current is injected to the motor Motor must be free to move during the alingment and the time need to be long enough for shaft oscillations to damp out Hence this method is not so pracatical and is intednded to be used mai
31. Kp 0 32000 1611 Table 6 19 Identification parameters G2 6 4 6 9 8 Fine tuning parameters Code Parameter Min Max i Default Cust ID Note P 2 8 9 1 DeadTimeComp o RL P 2 8 9 2 DeadTieConttul O 1752 y O P 2 8 9 3 DeadTHWCompDisab J IDT P 2 8 9 4 MakeFluxTime 660 P 2 8 9 5 CurrMeasFCompTC 1554 y O P2 8 9 6 TCDunDampGain_ 1576 P 2 8 9 7 TCDynDampTC_ IRH P2 8 98 CurrLimOptionss y a O P28 99 AdConvStartShift SS a aS po PA SOON IAS ee ESA AA PO O O O ee IO 1701 P 2 8 9 10 VoltageCorr Kp 1783 P 2 8 9 11 VoltageCorr Ki oo as P 2 8 9 12 GearRatioMultipl 1558 P 2 8 9 13 GearRatioDivider 1559 Table 6 20 Fine tuning parameters 24 hour support 358 0 40 837 1150 Email vaconldvacon com 48 VACON APFIFFO8 ADVANCE 6 10 Speed Control 6 10 1 Speed Control Basic settings Parameter P2 9 1 Load drooping oo loo 0 o0 Teo SSS P2 9 2 Load Drooping Time 0 32000 ms 0 656 Fordynamic changes Table 6 21 Speed control basic settings 6 10 2 Speed Control OL Settings Parameter aaee J Jel P gain open loop gn 0 77 39 wep gain open loop Table 6 22 Speed control OL settings 6 10 3 Speed Control CL Settings Code Parameter Max Unit Default Cust Note gain P2942 Speed controll 32000 32000 fae Negative value uses 0 1 ms time f
32. Maximum Frequency P2 4 3 6 All Reference scaling minimum value D303 Al2 RefScale Min P2 4 3 7 All Reference scaling maximum value D304 Al2 RefScale Max P2 4 4 6 Al2 reference scaling minimum value D393 Al2 RefScale Min P2 4 4 7 Al2 reference scaling maximum value D394 Al2 RefScale Max Additional reference scaling Analogue input reference scaling can be set to a different value than the minimum and maximum frequency Max Freq Reference Hz Max Freq 60 Hz cota see ie ae ee a a a 47 Hz Ref Scale Max 47 Hz bo lt Ref Scale Max 24 Hz Ref Scale Min 24 Hz Ref Scale Min Min Freq 0 Hz 0 Analogue 100 0 Input Min Freq 0 Hz 40 Analogue 80 100 Custom Input Custom Min Max P2 4 3 8 Analogue Input 1 joystick input dead zone D382 All JoysDeadZone P2 4 4 8 Analogue Input 2 joystick input dead zone D395 AI JoysDeadZone The small values of the reference around zero can be ignored by setting this value greater than zero When the reference lies between zero and this parameter it is forced to zero Max Freq meee ee ee eee i Al Joystick i DeadZone l 10 10 100 10 1 10 Analogue Input 10 V i 100 ae p et ag he ee A A ee Max Freq 24 hour support 358 0 40 837 1150 Email vaconldvacon com 96 VACON APFIFFOS ADVANCE 743 1 Sleep function The drive can be stopped by sleep funct
33. NX0300 10 0 1A Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 17 VIL5 Motor torque ID4 In of Motor nominal torque Open loop 1s linear filtering Closed Loop 32 ms filtering Drive Synch Operation Follower drive This value Is the torque of the drive s own power unit related to set motor nominal current V1 6 Motor Power ID5 Calculated motor power V1 7 Motor voltage V ID6 Calculated motor voltage V1 8 DC link voltage V ID7 Measured DC voltage filtered V1 9 Unit temperature C ID8 Heatsink temperature L 10 Motor temperature ID9 Calculated motor temperature 105 is tripping limit if response is fault V1 11 Analogue input 1 ID 13 V1 12 Analogue input 2 ID 14 Unfiltered analogue input level 0 0 mA OV 100 10 V 100 20 mA 10 V Monitoring scaling is determined by the option board parameter V1 13 Analogue input 3 ID27 V1 14 Analogue input 4 ID28 It is possible to adjust this input value from fieldbus when the input terminal selection is 0 1 This way it is possible to adjust the free analogue input from fieldbus and have all analogue input functions available for fieldbus process data 24 hour support 358 0 40 837 1150 Email vaconfavacon com 18 VACON APFIFFO8S ADVANCE Vi 15 V1 16 Vi 17 V1 18 V1 19 V1 20 V1 21 Analogue Out 1 ID 26 Analogue Out 2 ID 50 Analogue Out 3 ID 51 DINI DINZ DIN ID 15 DIN4 DI
34. OPT AF S32 OPT AF board has been removed S33 OPT AF board EEPROM eror 200 0 VACON APFIFFOS ADVANCE F9 F10 F11 F12 Undervoltage fault DC link voltage is below the fault voltage limit of the drive S1 DC link too low during run S2 No data from power unit S3 Undervoltage control supervision Possible cause 1 Too low a supply voltage 2 Frequency converter internal fault 3 One of the input fuses is broken 4 External charge switch has not been closed Correcting measures e Incase of temporary supply voltage break reset the fault and restart the frequency converter e Check supply voltage e Check function of DC charge e Contact your local distributor Input line supervision S1 Phase supervision diode supply S2 Phase supervision active front end Possible cause 1 Input line phase is missing Correcting measures e Check supply voltage fuses and cable Output phase supervision Current measurement has detected that there is no current in one phase or one phase current is considerably different from other phases Correcting measures e Check motor cable and motor Brake chopper supervision Brake chopper supervision generates pulses to the brake resistor for response If no response is received within set limits a fault is generated Possible cause 1 No brake resistor installed 2 Brake resistor is broken 3 Brake chopper failure Correcting measures e Check brake resis
35. P2 13 11 to P2 13 18 Fieldbus data IN selections 1 to 8 ID876 833 FB Data In X Sel Using these parameters you can control any monitoring or parameter value from the fieldbus Enter the ID number of the item you wish to control for the value of these parameters Monitoring signals that can be controlled from fieldbus are shadowed Default settings S Control Word Main Control Word Control Word 2 _ General Control Word PD4 PD8 Not Used P2 13 19 Fieldbus General Status Word ID D897 GSW ID With this parameter it is possible to select which data are sent in FBGeneralStatusWord see for details and availability in used fieldbus manual 24 hour support 358 0 40 837 1150 Email vaconfavacon com 178 VACON APFIFFOS ADVANCE P2 13 20 Control Slot selector D1440 ControlSlotSel This parameter defines which slot is used as the main control place when two fieldbus boards have been installed in the drive When values 6 or 7 are selected the drive uses the Fast Profibus profile When the Fast Profibus profile is used type B boards or other C type boards cannot be used Note Set first the Slave Address and the PPO type before selecting the Fast Profibus mode O All slots 4 Slot D 5 Slot E 6 Slot D Fast Profibus support 7 Slot E Fast Profibus support Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 179 P2 13 21 ProfiBus Mode Defines if sta
36. Pos Limit Positive torque limit for speed controller output 7 6 4 Frequency limit handling Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 121 Preset Speed ES T F 4 mA fault E SEL P Max Frequency SEL G G IN O P Control Place INO IN 1 IN 1 4 DI UO pet 2 P I O Reference P I O Reference 2 v Preset Speed x P Keypad Ref RDA a P Fieldbus Ctr Ref L P 4 mA Fault Freq T NEG P Max Frequency IN P Neg Freq Limit LIMIT F Follower PG PC Control F Reverse LIMIT MN MN IN G ye SEL IN MX T G MX F Inching Active INO IN O IN 1 NEG IN 1 P Inching Ref 1 2 P Pos Frea Limit CP Follower ne Sd ja MIN P Max Frequency PC PC Reference IN 1 P Max Frequency IN 2 P2 6 4 1 Negative frequency limit D1286 Neg Freq Limit Positive direction frequency limit When changed in closed loop control mode change is made without ramp P2 6 4 2 Positive frequency limit D1285 Pos Freq Limit Negative direction frequency limit When changed in closed loop control mode change is ma
37. StartupTorg Time This parameter defines for how long the start up torque will be used instead of the speed controller output If the time is set to 1 the drive will automatically start to use the speed controller when speed change is read from encoder When the setting is gt 0 the drive will use this defined torque even if speed changes are read from encoder 24 hour support 358 0 40 837 1150 Email vaconfavacon com 192 VACON APFIFFOS ADVANCE 7 16 Auto Fault Reset The Auto reset function tries to reset the fault automatically during the trial time An individual fault can be defined to be reset certain number of times before the actual fault indication is given The function will operate as Automatic Restart function if the start command is received as a static signal In I O control of the Advance application the default start function requires a rising edge command after fault trigger P2 16 1 Automatic reset Wait time ID717 Wait Time Defines the time for the attempted fault reset after the fault trigger has passed Note In case of external fault remove the cause of fault on the external device The wait time count starts only when the cause of fault has been removed P2 16 2 Automatic reset Trial time D718 Trial Time The Automatic reset function keeps trying to reset the faults appearing during the time set with this parameter If the number of faults during the trial time exceed the value of the res
38. TRUE state In other words the value 1 corresponds to open contact and values 2 to 10 to closed contact In case of analogue inputs giving the value 1 for the terminal number corresponds to 0 Signal level value 2 corresponds to 20 value 3 to 30 and so on Giving value 10 for the terminal number corresponds to 100 signal level 24 hour support 358 0 40 837 1150 Email vaconfavacon com 12 VACON APFIFFO8S ADVANCE 6 ADVANCE APPLICATION PARAMETER LISTS On the next pages you will find the lists of parameters within the respective parameter groups The parameter descriptions are given on pages 59to 191 Parameter description includes more than is available in this application see parameter list what is available Column explanations Code Location indication on the keypad Shows the operator the present parameter number Parameter Name of parameter Min Minimum value of parameter Max Maximum value of parameter Unit Unit of parameter value Given if available Default Value preset by factory Cust Customer s own setting ID Dnumber of the parameter On parameter code Parameter value can only be changed after the FC has been stopped PEE Apply the Terminal to Function method TTF to these parameters see chapter 5 NA Monitoring value is possible to control from fieldbus by ID number The manual presents signals that are not normally visible for monitoring i e is not a parameter
39. Tries This parameter determines how many automatic fault resets can be made during the trial time after overvoltage trip 0 No automatic fault reset after overvoltage fault trip gt 0 Number of automatic fault resets after overvoltage fault trip Number of tries after overcurrent trip D722 Overcurr Tries NOTE IGBT temp faults also included This parameter determines how many automatic fault resets can be made during the trial time after overcurrent trip No automatic fault reset after overcurrent fault trip Number of automatic fault resets after overcurrent trip saturation trip and IGBT temperature faults 0 gt 0 Number of tries after reference trip ID723 4mA Fault Tries This parameter determines how many automatic fault resets can be made during the trial time after 4 mA reference fault No automatic fault reset after reference fault trip Number of automatic fault resets after the analogue current signal 4 20mA has returned to the normal level gt 4mA 0 gt 0 Number of tries after motor temperature fault trip ID726 MotTempF Tries This parameter determines how many automatic fault resets can be made during the trial time after calculated motor temperature fault trip No automatic fault reset after Motor temperature fault trip Number of automatic fault resets after the motor temperature has returned to its normal level 0 gt 0 Number of tries after external fault trip ID725 Ext F
40. an external acceleration compensation you need to add 2 to the existing value BO 1 Additional torque limit The torque reference chain can be used as an additional torque limit This option is available in closed loop control mode only B1 2 External acceleration compensation The torque reference is added to the speed control output allowing the external controller to give inertia compensation for the drive in speed control mode This option is available in closed loop control mode only Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 139 B5 amp B6 496 Internal motor temperature compensation When the motor cools down or warms up the slip of the motor will change When this function is activated in closed loop control mode the drive will estimate changes in motor resistance and correct the changes of motor slip automatically to achieve the best torque estimation This function is automatically activated when identification run with rotating motor is successfully finished This option is available in closed loop control mode only 24 hour support 358 0 40 837 1150 Email vaconfavacon com 140 0 VACON APFIFFOS ADVANCE 7 8 3 Permanent magnet synchronous motor settings There are three ways to know the magnet positions when using the closed loop control The first one will identify the motor magnet position during every stat when using incremental encoder without Z pulse Second one uses incremen
41. analogue input The parameter selects what the range of control area and the ID number for the parameter that is controlled P2 4 5 6 Analogue input 3 minimum value D1037 A12 Scale Min P2 4 5 7 Analogue input 3 maximum value D1038 AI3 Scale Max P2 4 6 6 Analogue input 4 minimum value D1039 Al4 Scale Min P2 4 6 7 Analogue input 4 maximum value D1040 A12 Scale Max These parameters define the range for the controlled parameters All the values are considered to be integers i e when controlling the Field Weakening Point as in example you also need to set numbers for decimals e g FWP 100 00 needs to be set as 10000 P2 4 5 8 Al3 Controlled ID D1509 AI Control ID P2 4 6 8 Al4 Controlled ID D1510 Al4 Control ID These parameters define the controlled parameter Example You want to control motor field weakening point voltage through an analogue input from 70 00 to 130 00 Set Scale min to 7000 70 00 Set Scale max to 13000 130 00 Set Controlled ID to 603 Voltage at field weakening point AI3 Al4 Output Field weakening point voltage 13000 Scale Max 7000 Scale i T Min 5 40 Analogue 80 100 0 Custom Input Custom Min Max Now analogue input 3 signal 0 Vto 10 V 0 mA to 20 mA will control the field weakening point voltage between 70 00 130 00 When setting the value remember that decimals are handled as integer
42. and operational when the drive is in Run state The drive also sends test pulses for feedback from the brake resistor 2 External External brake chopper no testing The system has an tem that handles the DC link voltage This could be a system with AFE or there is an external BCU unit When this option is selected the drive overvoltage level is set a little higher so that its operation does not conflict with AFE or BCU units 3 On Run Stop Used and tested in READY state and when running Brake chopper is also active when the drive is not in Run state This option can be use e g when other drives are generating but energy levels are low enough to be handled with only one drive 4 On No test Used when running no testing Brake chopper is active in Run state but no test pulse to resistor is generated Note In the system menu there is a parameter InternBrakeRes This parameter is used for brake resistor overheating calculations If an external brake resistor is connected to the drive the parameter should be set to Not connected to disable temperature calculation for the brake resistor Brake Chopper Level ID1267 BrakeChopperLeve Brake chopper control activation level in volt This parameter is active when OverVolt Ref Sel is 2 BrakeChLevel For 400V Supply 400 1 35 1 18 638V For 500V Supply 500 1 35 1 18 808V For 690V Supply 690 1 35 1 18 1100V 124 0 VACON APFIFFOS ADVANCE
43. be achieved externally NOTE During identification run torque and power limits should be above 100 Also current limit should be above motor nominal current NOTE During identification run acceleration time should be below 20 second NOTE If switching frequency Is changed after identification it s recommended to do identification run again NOTE Small motor with long motor cabled may require reduction of switching frequency if identification is not successful 0 No Action No action No identification requested 1 ID No Run Identification without rotating the motor Current is applied to the motor but shaft will not be rotated U f settings are identified This identification is minimum requirement if motor is only to be used in open loop control It is however recommended to make always identification with rotating motor if need for closed loop control comes after mechanics are connected to shaft Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 61 Example of behaviour S a in 9 A F o o 05 100 50 045 Time Motor Voltage v 40 60 BU Current 4 1000 1500 2000 20 U 20 Output Frequency Hz 2 oo q a L HA 2 ID With Run Identification with motor rotating Shaft is rotated during identification This identification must be run without load on motor shaft U f settings and magnetization current are identified This identification should be run regardless of
44. be selected as master 0 Single Drive System bus is deactivated 1 Master Drive sends control word to follower drive 2 Follower Drive received control word from Master and sends some diagnostic information to the Master drive 3 DSynchMaster Drive Synch Master Drive number 1 must be selected as the parallel drive configuration master in redundancy mode drive number 2 can be selected as master but certain diagnostic functions are no longer available 4 DSynchFlwr Drive Synch Follower Selection for parallel drive configuration follower drive i aA NDR AE p L PPT Tir 0 0 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 161 P2 11 6 P2 11 7 24 hour support 358 0 40 837 1150 Email vaconfavacon com SystemBus communication fault response D1082 SB Comm Fault Defines the action when the System Bus heartbeat is missing The master drive sends a heartbeat signal to all follower drives and this heartbeat is sent back to the master drive O No response 1 Warning 2 Fault stop mode after fault according to Stop function 3 Fault stop mode after fault always by coasting Systembus fault delay ID1352 SB fault Delay Defines the delay before fault generation when heartbeat is missing 162 VACON APFIFFOS ADVANCE 7 12 Protections 7 12 1 General settings P2 12 1 1 Response to external fault 10207 External Fault Defines the response to a dig
45. broken board O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 163 P2 12 16 P2 12 1 7 P2 12 1 8 24 hour support 358 0 40 837 1150 Email vaconfavacon com Safe Torque Off STO mode ID755 SafeDisableResp With this parameter it is possible to choose whether the STO signal is handled as fault or warning The STO input will stop the drive from modulating regardless of this parameter value Cooling fault delay ID751 This parameter defines delay after the drive goes to fault state when cooling OK signal is missing If drive is in Stop state this is only warning In Run state drive will make fault with coast stop Encoder fault mode D1353 Defines function when encoder signal is missing in closed loop control mode O No response 1 Warning 2 Fault stop mode after fault always by coasting 164 VACON APFIFFOS ADVANCE 7 122 Temperature sensor protections The temperature protection function is used to measure temperatures and issue warnings and or faults when the set limits are exceeded The Advance application supports two OPT BH and OPT B8 board simultaneously One can be used for the motor winding and one for the motor bearings P2 12 2 1 Temperature board 1 numbers D739 TBoard1 Numbers Select used temperature sensor combinati
46. chapter 6 15 Brake Control on page 207 Conditions to open the brake ABS FreqRampoOut IN CL Control v T BrakeOffFrqLimCL AEN v 0 Motor Current IN 1 BrakeOnOffCurLim IN 2 RS SET PreBrakeOpenCommand RESET 70 Reverse Direction P BrakeOnFreqLim P BrakeOnFreqLim FreqRampOut IN IN 1 IN 2 NOT Run Request IN IN 3 EQ FreqRampOut IN 1 0 IN 2 The final brake open command It is possible that in a Master Follower system the master drive opens the brake Also an overriding system may do this without any control from the drive using AucControlWord1 B7 During identification run the brake will not open AND IN 1 ExtBrakeCtrl Inv gt AuxControlWord 1 B7 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 103 Relay state when control unit is not powered 21 22 23 P2 5 1 14 External brake control 10445 Ext Brake Contrl See detailed description about brake operation in G2 15 Brake Control External brake ON OFF control Example OPTA2 board ROL Brake function ON Terminals 22 23 are connected Relay is energized Brake function OFF Terminals 22 23 are open Relay not energized Brake Open Command Brake Close Command Brake function OFF Brake function ON 21 21 22 22 S E
47. correct e Activate Sine filter parameter P6 7 5 in system menu Overvoltage fault DC link voltage has exceeded the drive protection limits S1 Hardware trip 500 Vac unit DC voltage above 911 Vdc 690 Vac unit DC voltage above 1200 Vdc S2 Overvoltage control supervision only 690 Vac unit DC voltage has been above 1100 Vdc for too long Possible cause and solutions 1 Too short a deceleration time Increase deceleration time Use brake chopper and brake resistor Use Brake chopper unit Use active front end unit AFE ARFIFFQZ2 Activate overvoltage controller 2 High overvoltage spikes in supply e Activate overvoltage controller 3 690 V unit operating too long above 1100 Vdc e Check input voltage Earth fault Earth fault protection ensures that the sum of the motor phase currents is zero The overcurrent protection is always working and protects the frequency converter from earth faults with high currents S1 Sum of motor current is not zero Possible cause and solutions 1 Insulation failure in cables or motor e Check motor cables and motor Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 199 F5 F6 F7 F8 24 hour support 358 0 40 837 1150 Email vaconldvacon com Charge switch Charge switch status is not correct when start command is given S1 Charge switch was open when START command was given Possible cause and solutions 1 Charge switch was open when the STAR
48. difference between the drives is possible Speed control of the Follower should be used when the motor shafts of the Master and the Follower drives are coupled flexibly to each other so that a slight speed difference between the drives is possible When both the Master and Followers are speed controlled drooping is typically also used P Neg Freq Limit P Max Freq Master Reference D C Final Reference Location FreqRef1 FreqRefActual Cv FreqReference w FreqRefFilterTC MULDIV VALUE L P SpeedShare MULTIP wW 100 00 DIVIS Ramp Control Input gt F Adjust Reference LIMIT w StartZeroSpeedTime MN L P Max Freq IN CP Pos Freq Limit MX RAMP GENERATOR Selection logic LIMIT L W NegFreqLimit MN w FreqMax IN 0 MX Normal Ramp Master Ramp Out R FinalFrequencyRef gt To Speed Controller gt Second Ramp LIMIT MN IN MX Ramp Control Input 0 FreqRampOut w FreqRampAdd Force Zero Cw FreqRam pStep LIMIT RampSet 0 MN w FreqMax IN Ramp Hold w PosFreqLimit MX 24 hour support 358 0 40 837 1150 lt Email vaconldvacon com 158 VACON APFIFFOS
49. frequency P2 3 4 arcing E K e F Max frequency to 0 Hz O Linear P2 3 6 A E OA E E eee P2 3 7 Si elle 1 as P2 3 9 e 320 00 sf fs A active ramp from 100 to 10 O Not used Reducing of acc dec 1 All times 2Al2 3A13 4 Al4 5 Fieldbus 2 6 4 2 Ramp Control Options Parameter i i Default Ramp Input P2 3 12 1 Interpolator TC NS 200 24 hour support 358 0 40 837 1150 Email vaconldvacon com 32 VACON 6 5 Input Signals 6 5 1 Basic Settings Parameter Start Stop logic selection JJ O UH A UY NP O Table 6 7 Input signals basic settings G2 2 1 APFIFFO8S ADVANCE Start Signal 1 Default DIN 1 Start fwd Start Stop Start Stop Start pulse Start Start fwd Start Stop Start Stop Start Signal 2 Default DIN2 Start rvs Reverse Run enable Stop pulse Mot Pot UP Start rvs Reverse Run Enable Rising edge required to start Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 33 6 5 2 Digital inputs Control keypad Menu M2 gt G2 2 4 Code Parameter Min Default Cust ID Note P2 4 2 1 Start signal 1 403 Forward See ID300 P2 4 2 2 Start signal 2 Reverse See 1D300 P2 4 2 3 407 Motor start enabled cc P2 4 2 4 Reverse 0 1 0 1 412 Direction forward oc Direction reverse cc 419 421 417 403 404 407 or fo fa See preset speeds in basing 420 aie P2 4 2 5 Preset speed 1 P2 4 2 6 Preset speed 2 0 1
50. higher reference for torque follower that load will be balanced equally e g window control Speed RPM E P Pos Freq Limit a tl O A Fw Freq RampOut Ss SS Drive in Torque Control Ramp Generator Out Ss Drive in Torque Control t CR FreqRampOut P Neg Speed Limit H 3 Min Minimum from speed reference and torque reference The minimum of the speed controller output and the torque reference is selected as final torque reference Speed RPM P Pos Freq Limit RR Speed controller active FW FreqRampOut Ramp arnoralor TOR Speed controller active output LA Drive in Torque Control Drive in Torque Control Speed controller active Time Drive in Torque Control P Neg Freq Limit speed controller active Speed controller active 24 hour support 358 0 40 837 1150 lt Email vaconldvacon com 74 0 VACON APFIFFOS ADVANCE 4 Max Maximum from speed reference and torque reference The maximum of the speed controller output and the torque reference is selected as final torque reference Speed RPM P Pos Freq Limit gt speed controller active Drive in Torque Control Speed controller active Drive in Torque Control speed controller active Drive in Torque Control speed controller active Time
51. is missing S3 Both encoder 1 channels are missing S4 Encoder reversed S5 Encoder board missing S6 Serial communication fault S7 Ch A Ch B Missmatch S8 Resolver Motor polepair mismatch S9 Missed Start Angle This fault comes when using PMS motor 1 Modulation type is ASIC while incremental encoder is used e Change modulator type to Software 1 2 Start identification do not work due low identification current e Increase identification current 3 Start angle identification is not working at all because there is no saturation based saliency in the motor e Use absolute encoder 4 There are too much noise pick ups in encoder cable e check encoder cable shield and grounding in drive Device changed Default param Possible cause 1 Option board or power unit changed 2 New device of different type or different rating from the previous one Correcting measures e Reset e Set the option board parameters again if option board was changed Set converter parameters again if power unit was changed Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 205 F45 Device added default param Possible cause 1 Option board of different type added Correcting measures e Reset e Set the option board parameters again F50 4mA supervision Possible cause 1 Current at the analogue input is below 4mA 2 Signal source has failed 3 Control cable is broken or loose Correcting measures e Check the c
52. low and DI high DI ID Control Digital Input P DIN Controlled ID P Value for ct A P Value for High P2 14 3 1 ID Control Digital Input ID 1578 ID Control DIN Select digital input to be used for controlling the parameter selected by 1D1579 P2 14 3 2 DIN Controlled ID ID 1579 Controlled ID Select parameter ID controlled by ID 1578 P2 14 3 3 False Value ID 1594 False Value Set here the controlled parameter value when the digital input 1D1578 is LOW for the parameter selected by D1579 The function does not recognize decimals Give therefore e g 10 00 Hz as 1000 P2 14 3 4 True Value ID 1596 True Value Set here the controlled parameter value when the digital input 1D1578 is HIGH for the parameter selected by D1579 The function does not recognize decimals Give therefore e g 10 00 Hz as 1000 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 185 7 14 4 DIN ID Control 3 This function is used to control any parameter between two different values with a digital input Different values are given for DI low and DI high DI ID Control Digital Input P Value for ct A P Value for High p DIN Controlled ID P2 14 4 1 ID Control Digital Input ID 1620 ID Control DIN Select digital input to be used for controlling the parameter selected by 1D1621 P2 14 4 2 DIN Controlle
53. or standard monitoring signal These signals are presented with Letter e g FW MotorRegul atorStatus V Normal monitoring signal P Normal parameter in application FW Firmware signal Can be monitored with NCDrive when signal type is selected Firmware A Application signal can be monitored with NCDrive when signal type is selected Application R Reference type parameter on keypad F Function Signal is received as a output of function DI Digital input signal Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 13 6 1 Monitoring values Control keypad menu M1 The monitoring values are the actual values of parameters and signals as well as statuses and measurements Unit Form ID Description Output frequency Z 1 Output frequency to motor Frequency reference Z 25 Frequency reference to motor control Motor speed rpm 2 Motor speed in rpm 7 Motor torque In of Motor nominal torque a 25 2 A E e AS 5 6 Calculated motor voltage 7 Measured DC voltage filtered 8 Heatsink temperature H H V V Calculated motor temperature 13 All unfiltered Al2 unfiltered HH Digital input statuses Digital input statuses Used Torque Reference Displays three selectable monitoring values V1 15 V1 16 V1 17 V1 18 V1 19 V1 20 G1 22 Multimonitoring items gg e eree Table 6 1 Monitoring values 24 hour supp
54. out 2 selection Def Motor Speed e a Choose monitoring data P2 13 5 diaaa Da 10000 3 854 with parameter ID Def Motor Current to FB EE EE eee Choose monitoring data P2 13 6 p 10000 855 with parameter ID data out 4 selection Def Motor Torque is vaa Choose monitoring data P2 13 7 E 10000 5 856 with parameter ID data out 5 selection Def Motor Power ee eisciss Choose monitoring data P2 13 8 p 10000 857 with parameter ID data out 6 selection Def Motor Voltage E eee Choose monitoring data p29 e Aen 10000 7 858 with parameter ID Def DC Link Voltage Pid dae oroc Choose monitoring data P2180 a abec 10000 37 859 with parameter ID Def Last Active Fault ele is Choose controlled data with P2 13 11 gia Aac 10000 1140 876 parameter ID data in 1 selection Def FB Torque Reference idos iras Choose controlled data with P2 13 12 isin a AN 10000 8 7 parameter ID Def FB Limit Scaling A ree Choose controlled data with PO os pem 10000 47 878 parameter ID Def FB Adjust Reference ases Choose controlled data with aa tain A ace 10000 879 parameter ID Def FB Analogue Output P213 15 Fieldbus process 10000 880 Choose controlled data with data in 5 selection parameter ID P213 16 Fieldbus process 10000 881 Choose controlled data with data in 6 selection parameter ID P21317 Fieldbus process 10000 Choose controlled data with data in 7 selection parameter ID P213 18 Fieldbus process 10000 Choose controlled data with data in 8
55. signal Input signal level zero means ramp times set by parameters Maximum level equals one tenth of the value set by parameter Ramp Time Factor 100 T 10 Adjust Input Figure 7 4 Reducing acceleration and deceleration times Quick stop mode D1276 Quick Stop Mode Selects the mode of stopping the drive when quick stop Is active e tis recommended to use same stop function in follower drives e tis recommended to use same ramp time in both drives O Coast stop 1 Ramp stop 84 e VACON APFIFFOS ADVANCE 7 3 1 Ramp Obtions P2 3 12 1 Speed Reference Interpolator TC D1184 Ramp In Inter TC Set here time on what interval speed reference is updated This function ramps the reference between updated values Function is used when PLC is updating reference e g 100 ms time level but drive own ramp is set much shorter to have fast response When reference Green is used without interpolator also output frequency would behave same way causing torque and current Spikes every time reference changes When interpolator time is set to 100 ms output frequency behaves as blue line Reference Time 100 ms Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 85 7 4 Input signals 7 4 1 Basic Settings P2 4 1 1 Start Stop logic selection D300 Start Stop Logic This parameter defines start stop logic when using I O control Some of these selections do not include the Reverse co
56. to control any parameter in the same way If values O FALSE and 1 TRUE are significant for that parameter For example P2 6 5 3 Brake Chopper 1D504 can be controlled on and off using this function Brake Chopper O Not Used 1 On Run P2 5 1 34 Safe disable active ID756 Safe Disable Act Select the digital output to show the status of the Safe Disable P2 5 1 35 MCC Close Continues D1218 MCC Close Cont P2 5 1 36 MCC Close Pulse D1219 MCC Close Pulse Used to close OEVA type of input switch When the DC link voltage is above the charging level a 2 second pulse train is generated to close the input switch The pulse train is OFF when the input switch acknowledgement goes high 24 hour support 358 0 40 837 1150 Email vaconfavacon com 106 0 VACON APFIFFOS ADVANCE 7 5 2 Analogue outputs 18 28 3 P2 5 2 1 P2 5 3 1 P2 5 4 1 P2 5 2 2 P2 5 3 2 P2 5 3 2 Analogue output 1 signal selection 1D464 lout 1 Signal Analogue output 2 signal selection 1D471 lout 2 Signal Analogue output 3 signal selection 1D478 lout 3 Signal Connect the AO1 signal to the analogue output of your choice with this parameter Analogue output function D307 lout Content Analogue output 2function D472 lout 2 Content Analogue output 3 function D479 lout 3 Content This parameter selects the desired function for the analogue output signal O Not used Analogue output is forced to
57. to monitor either the high or the low limit P2 5 1 23 Limit Control active 10452 Limit Control ON One or more of the drive limit controllers is active P2 5 1 24 Fieldbus input data1 D455 FB Dig Input 1 P2 5 1 26 Fieldbus input data2 D456 FB Dig Input 2 P2 5 1 28 Fieldbus input data3 D457 FB Dig Input 3 P2 5 1 30 Fieldbus input data4 D169 FB Dig Input 4 P2 5 1 32 Fieldbus input data 5 D170 FB Dig Input 5 The data from the Fieldbus main control word can be led to the drive s digital outputs See used fieldbus board manual for location of these bits Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 105 P2 5 1 25 Fieldbus digital input 1 parameter D891 FB Dig 1 Par ID P2 5 1 27 Fieldbus digital input 2 parameter D892 FB Dig 2 Par ID P2 5 1 29 Fieldbus digital input 3 parameter D893 FB Dig 3 Par ID P2 5 1 31 Fieldbus digital input 4 parameter D894 FB Dig 4 Par ID P2 5 1 33 Fieldbus digital input 5 parameter D895 FB Dig 5 Par ID With these parameters you can define the parameter to be controlled by using FB Digital input Example All option board inputs are in use and you still want to give DI DC Brake Command 1D416 You also have a fieldbus board in the drive Set parameter ID891 Fieldbus digital input 1 to 416 Now you are able to control DC Braking command from the fieldbus by Profibus control word bit 11 It is possible
58. use without being overheated Setting this parameter does not affect the maximum output current of the drive which is determined by parameter Motor Current Limit alone Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 169 P2 12 5 4 P2 12 5 5 24 hour support 358 0 40 837 1150 Email vaconfavacon com Cooling Factor 100 0 becca an rer recta hn eee aa Zero cooling Factor Freq Out Motor thermal protection Time constant ID707 MTP Motor T This time can be set between 1 and 200 minutes This is the thermal time constant of the motor The bigger the motor the bigger the time constant The time constant is the time within which the calculated thermal stage has reached 63 of its final value The motor thermal time is specific to motor design and it varies between different motor manufacturers The default value changes between unit sizes If the motor s t6 time t6 is the time in seconds the motor can safely operate at six times the rated current is known given by the motor manufacturer the time constant parameter can be set basing on it As a rule of thumb the motor thermal time constant in minutes equals to 2xt6 If the drive is in stop stage the time constant is internally increased to three times the set parameter value The cooling in the stop stage is based on convection and the time constant is increased Motor thermal protection Motor duty cycle ID708 Motor Duty Cycle
59. used e g for speed synchronization where two motor needs to run at same speed but not necessarily same angle Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 60 67 P2 2 3 Keypad frequency reference selection D121 Keypad Ref Sel Defines which frequency reference source is used when control place is keypad P3 1 Control Place 0 Al1 Analogue Input 1 Signal scaling in G2 4 3 Input Signals Analogue Input 1 1 Al2 Analogue Input 2 Signal scaling in G2 4 4 Input Signals Analogue Input 2 2 Al1 Al2 Analogue Input 1 Analogue Input 2 With alternative reference scaling in Analogue Input group 100 input values can be set to correspond 25 Hz That is when both are at 100 final reference will be 50 Hz 3 Al1 Al2 Analogue Input 1 Analogue Input 2 4 Al2 Al1 Analogue Input 2 Analogue Input 1 9 Al1xAl2 Analogue Input 1 x Analogue Input 2 6 Al1 Joystick Analogue input 1 10 Vdc 10 Vdc 7 Al2 Joystick Analogue input 2 10 Vdc 10 Vdc 8 Keypad Ref Reference from keypad R3 2 9 Fieldbus Reference is taken from Fieldbus alternative scaling can select in G Fieldbus P2 2 4 Fieldbus frequency reference selection D122 Fielsbus Ctr Ref Defines which frequency reference source is selected when control place is Fieldbus P3 1 Control Place 0 Al1 Analogue Input 1 Signal scaling in G2 4 3 Input Signals Analogue Input 1
60. value 3 in parameter P2 12 6 1 is selected and a fault occurs the frequency reference to the motor is the value of this parameter Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 9 171 7 12 7 Underload protection The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running If the motor loses its load there might be a problem in the process e g a broken belt or a dry pump The underload curve is a squared curve set between the zero frequency and the field weakening point The protection is not active below 5Hz the underload time counter is stopped The torque values for setting the underload curve are set in percent which refers to the nominal torque of the motor The motor s name plate data parameter motor nominal current and the drive s nominal current lu are used to find the scaling ratio for the internal torque value P2 12 7 1 Unaerload protection ID713 Underload Protec O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting If tripping is set active the drive will stop and activate the fault stage Deactivating the protection by setting the parameter to O will reset the underload time counter to zero P2 12 7 2 Unaerload protection zero frequency load ID715 UP F0 Torque The torque limit can be set between 5 0 150 0 x TnMotor This paramet
61. 00 10 00 357 Reset limit limit Analogue supervision high 100 00 90 00 358 Set limit limit 400 VACON APFIFFO8S ADVANCE 6 7 Limit Settings 6 7 1 Current handling Parameter Currentiimit 2x1 Reaching the limit will lower output frequency Scaling from 0 to ID107 O Not used Scaling of current a E r limit 3413 4 Al4 5 F B Limit Scaling 1D46 6 7 2 Power Handling Parameter P2 6 2 1 Generator Power Limi 00 300 0 a 300 0 Sra P2 6 2 2 Motoring Power Limit 0 0 300 0 3000 Scaling Motoring As parameter oera 6 2 Power Limit Scaling from O to ID1289 Scaling Generator 1088 As parameter P2 6 2 Power Limit Scaling from O to ID1290 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 41 6 7 3 Torque Handling Parameter P2 6 3 1 Motoring Torque Limit mra 300 0 mra 3000 wz Motoring side torque limit i 00 300 0 300 0 a 1288 Generator Generator side torque limit Generator side torque limit Scaling from 0 to 1D1287 O Not used Scaling Motoring Torque limit 5 F B Limit Scaling 1D46 Scaling Generator 1087 Scaling from O to 1D1288 Torque limit As parameter P2 6 3 9 6 7 3 1 Torque Handling OL Settings Parameter P gain l gain Parameter i P2 6 3 6 1 ETT EU TON ee P2 6 3 6 2 SPCPosLimit 00 3000 3000 646 S P2 6 3 6 3 SPCNegLimit 00 3000 3000 64 Z O Z O Z O _Z _ _ 6 7 4 Frequency Handling
62. 01 212 205 APFIFFO8S ADVANCE VACON 181 7 14 ID Functions Listed here are the functions that use the parameter ID number to control and monitor the signal 7 14 1 Value Control The value control parameters are used to control an input signal parameter P2 14 1 1 Control Input Signal ID ID1580 ContrinSignal ID With this parameter you can select what signal is used to control selected parameter P2 14 1 2 Control Off Limit D1581 Contrl Off Limit This parameter defines the limit when the selected parameter value is forced to Off value P2 14 1 3 Control On Limit D1582 Contrl On Limit This parameter defines the limit when the selected parameter value is forced to On value P2 14 1 4 Control Off Value D1583 Contrl Off Value This parameter defines the value that is used when the used input signal is below Off limit P2 14 1 5 Control On Value D1584 Contrl On Value This parameter defines the value that is used when the used input signal is above On limit P2 14 1 6 Control Output Signal ID D1585 ContriOutSignIiD This parameter defines which parameter is forced to On and Off values when selected input signal exceeds the set limits P2 14 1 7 Control Mode 1015606 Control Mode This parameter defines how the value control output behaves O SR ABS Absolute input value is used to make a step change in the output between On and Off values Control Control Off value
63. 100 7 l P Gain f0 tn H FWP 2xFWP P2 9 4 5 Speed Controller f0 point D1300 SPC f0 Point The speed level in Hz below which the speed controller gain is Speed Controller gain fO P2 9 4 6 Speed Controller f1 point D1301 SPC f1 Point The speed level in Hz above which the speed controller gain is Speed Controller P gain Gain changes linearly between TO and f1 points P2 9 4 7 Speed Controller gain fO D1299 SPC Kp f0 The relative gain of the speed controller as a percentage of the Speed Controller P Gain when the speed is below the level defined by Speed Controller 70 point P2 9 4 8 Speed controller gain in field weakening area D1298 SPC Kp FWP Relative gain of the speed controller in field weakening area as a percentage of Speed Controller P Gainvalues The set value is reached at two times the F e d weakening point Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 153 7914 Speed controller gain with different loads The speed controller can also be tuned for different loads Speed controller gain is first manipulated by the speed area gain function and this result is then further adjusted by torque related relative gain IU E ES Gain after speed area adjust 100 Kp Torq Gain TorqMin T P2 9 4 9 Speed Controller torque minimum 1D1296 SPC Torq Min The level of speed controller output which th
64. 2 12 8 2 Eart fault current limit ID1333 EartFaultCurLim Maximum level for Earth current in of the unit nominal current 24 hour support 358 0 40 837 1150 Email vaconfavacon com 174 VACON APFIFFOS ADVANCE 7 12 9 Fieldbus communication ControlSlotD freezed ControlSlotE freezed reference from 4mA reference from 4mA fault reference fault reference 01 942 4 P2 7 40 4 FB fault FB fault P2 7 40 6 P2 7 22 6 FB f ault time gt P2 7 45 P2 7 40 gt 3 P2 7 45 lt gt U FB fault time gt P2 7 45 P2 7 22 gt 3 P2 7 4 FB fe P2 7 40 3 FB fault P2 7 22 2 Figure Redundant PB Redundant PB is based on Control Slot Selector P2 9 21 that is used for selecting option board slot where the fieldbus control commands are coming Figure above describes selection possibilities Working of FB communication is monitored by supervising the state of FBFixedControlWord bit 15 that signals is the communication working or not Bit 15 is controlled by Profibus board Function can be used only in Profibus ByPass mode thus profibus state machine needs to be inside application level Bypass function is activated by selecting ByPass in profibus board parameters and application parameter P2 9 19 PB Profile Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 175 P2 12 9 1 P2 12 9 2 P2 12
65. 2 8 8 20 Measured Ls voltage drop ID673 LsVoltageDrop Leakage inductance voltage drop with nominal current and frequency of the motor This parameter defines the Ls voltage drop between two phases Use identification run to determine the optimum setting P2 8 8 21 Motor BEM Voltage D674 Motor BEM Voltage Motor induced back voltage P2 8 8 22 IU Offset D668 IU Offset P2 8 8 23 IVOffset D669 IV Offset P2 8 9 24 IWOffset D670 IW Offset Offsets the value for phase current measurement Identified during identification run P2 8 8 25 Estimator Kp ID1782 Estimator Kp Estimator gain for PMS motor Identified during identification run 24 hour support 358 0 40 837 1150 Email vaconfavacon com 148 VACON APFIFFO8 ADVANCE P2 8 8 26 No Load Torque ID676 P2 8 8 27 ID Run Current Kp D1611 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 149 7 9 Speed Control settings P2 9 1 Load drooping 10620 LoadDrooping The drooping function enables speed drop as a function of load This parameter sets the value corresponding to the nominal torque of the motor Speed rpm as a a a a es ss Se es es es A ELLA Y 7 Reference Actual Torque 100 Example If load drooping is set to 10 for a motor that has a nominal frequency of 50 Hz and is nominally loaded 100 of torque the output frequency is allowed t
66. 2 filter time D473 lout 2 Filter T P2 5 4 3 Analogue output 3 filter time 1D480 lout 3 Filter T First order filtering is used for analogue output signals Unfiltered lt 1s filter time P2 5 2 4 Analogue output inversion D309 lout Invert P2 5 3 4 Analogue output 2 inversion D474 lout 2 Invert P2 5 4 4 Analogue output 3 inversion D481 lout 3 Invert Inverts the analogue output signal 100 Analogue Output 0 Function 0 Signal 24 hour support 358 0 40 837 1150 Email vaconldvacon com 108 e VACON APFIFFOS ADVANCE P2 5 2 5 Analogue output minimum D310 P2 5 3 5 Analogue output 2minimum D475 P2 5 4 5 Analogue output 3 minimum D482 Defines the signal minimum to either O mA or 4 mA living zero O Set minimum value to O mA 0 1 Set minimum value to 4 mA 20 100 a SS ee l Analogue Output Inverted 20 SE E EEEE a e rs 1 0 S unction 0 Signal 100 P2 5 2 6 Analogue output scale ID311 lout Scale P2 5 3 6 Analogue output 2 scaling D476 lout 2 Scale P2 5 4 6 Analogue output 3 scaling ID483 lout 3 Scale Li O ea T TS Scaling Analogue 200 Output 5006 sabes anes st a Scaling 50 2091 fF 5 a 0 0 90 Function 100 Signal Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 109 P2 5 2 7 Analogue outp
67. 20 2 V 4 mA 1 O P Freq Output frequency from zero to maximum frequency 2 Freq Ref Freq reference from zero to maximum frequency 3 Motor speed Motor speed from zero speed to motor synchronous speed 4 O P Current Drive output current from zero to motor nominal current 5 Motor Torque Motor torque from zero to motor nominal torque 100 6 Motor Power Motor power from zero to motor nominal power 100 7 Mot Voltage Drive output voltage from zero to motor nominal voltage 8 DC link volt 500 V unit DC voltage from zero to 1000 Vdc 690 V unit DC voltage from zero to 1317 Vdc 9 AIT Unfiltered Analogue input 1 signal 10 Al2 Unfiltered Analogue input 2 signal 11 Fout min max Output frequency from minimum frequency to maximum frequency 12 2Tn 2Tn Motor torque from negative two times motor nominal to positive two times motor nominal torque 13 2Pn 2Pn Motor power from negative two times motor nominal to positive two times motor nominal power 14 PT100 Temp Maximum PT100 temperature value from used input scaling from 30 C to 200 C 15 FB Data In4 FB analogue output fieldbus process data value can be connected to analogue output by using monitoring signal 1D48 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 107 P2 5 23 Analogue output filter time D308 lout Filter Time P2 5 3 3 Analogue output
68. 24 16 MCStatus J P V1 24 17 Last Active Warning A V1 24 18 ShaftRounds OT V1 24 19 ShaftAngle 9 S Table 6 3 FieldBus Monitoring values 24 hour support 358 0 40 837 1150 lt Email vaconfavacon com 16 VACON APFIFFOS ADVANCE 6 1 3 Monitoring values VLI L Z VL3 VL4 Output frequency Hz 1DI1 Output frequency to motor updated at 10 ms time level Frequency reference Hz ID25 Frequency reference to motor control after speed share function updates at 1 ms time level Motor speed rpm ID2 Motor speed in rpm Motor current A ID3 Open loop 1s linear filtering Closed Loop 32 ms filtering Drive Synch Operation Master drive This value is the total current of the system divided by number of drives in the system SbLastlD SbLastld cannot be changed it needs to be set according to how many drives are linked with system bus Drive Synch Operation Follower drive This value is the current of the drive s own power unit Current scaling in different size of units Note 1D45 usually in Process data OUT 3 is scaled to be with one decimal always Voltage Size Scale 208 240 Vac 100 0 01A 208 240 Vac 10 0 1A 208 240 Vac 1 1A 380 500 Vac 100 0 01A 380 500 Vac NX0385 NX2643 1 1A 525 690 Vac NX0004 NX0013 100 0 01A 525 690 Vac NXx0018 NX0261 10 0 1A 525 690 Vac NX0325 NX1500 1 1A 380 500 Vac NXx0009
69. 2500 127 Multi stepspeed4 P2 2 8 6 Presetspeed5 0 00 320 00 Hz 3000 128 Multi stepspeed5 P2 2 87 Presetspeed6 0 00 320 00 Hz 4000 129 Multi stepspeed6 P2288 Presetspeed7 0 00 320 00 Hz 5000 130 Multi stepspeed7 P2 2 89 Inching reference 1 320 00 320 00 Hz 200 1239 P2 2 8 10 Inching reference 2 320 00 320 00 Hz 200 1240 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 29 6 3 3 Torque Reference Parameter Min Max Unit Torque reference selection max ONot used 1A 1 2 2 3Al3 4 A 4 5AN joystick 10 10 Y 6A 2 joystick 10 10 Y 7 Torque reference from keyoad R3 5 BD Torque Reference 9Master Torque 10 Power Reference pjaga Meta 32000 filtering time P2995 Torque Reference 300 0 Dead Zone P2 2 9 6 Torque Select T P2 2 9 7 Window negative 0 00 5000 Hz P229 8 Windowpositive 000 5000 Hz 200 P2 29 9 Window negative off 0 00 P21011 Hz 000 P2 2 9 10 Window positive off 0 00 P2 10 12 Hz 000 __ 0 Speed control 1 Pos neg freq limits 2 RampQut 3 NegFreqLimit RampOut 4 RampQut PosFreqLimit 5 RampOut Window 6 0 RampOut 7 RampOut Window On Off 6 3 3 1 Torque Reference OL Settings Parameter Min Max ID Open loop torque co So lm Je aw o frequency Open loop torque el a fe P gain Open loop torque A e e gain
70. 28 Stall aci n P2 12 3 1 Stall protection 709 6 13 4 Speed error monitoring Parameter O No response 1 Warning 2 F ault stop acc to 2 3 2 3 F ault stop by coasting P2 12 4 1 Speed Error Mode P2 12 4 2 Speed Error Limit_ 00 1000 50 73 P2 12 4 3 Speed Fault Delay 0 00 10000 S 01 754 oo Table 6 29 Soeed error monitoring 6 13 5 Motor thermal protections Code Parameter Max Unit Default Cust O No response P2125 1 Thermal protection 1 Warning of the motor 2 F ault stop acc to 2 3 2 3 F ault stop by coasting Motor ambient P2253 Motor cooling factor 150 0 at zero speed P2 1254 Motor thermal time constant P2 12 5 5 Motor duty cycle E A P21256 Response to See P2 12 5 1 thermistor fault Table 6 30 Motor thermal protections 6 13 6 Living Zero monitoring Parameter O No response 1 Warning Response to 4mA 2Warning Previous Freq reference fault 3 Wrng PresetFreg 2 12 6 2 4 F ault stop acc to 2 3 2 5 F ault stop by coasting frequency Table 6 31 Living zero monitoring P2 12 6 1 6 13 7 Underload protection Code Parameter Min Max Unit Default Cust ID Note Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 53 O No response 1 Warning 2 F ault stop acc to 2 3 2 3 F ault stop by coasting P2 12 7 3 Zerofrequencyload 5 0 1500 100 HET P2 12 7 4 Underload 200 60000 s 20 00 716 protection time l
71. 3 5 8 Fieldbus Reference is taken from Fieldbus Alternative scaling can be selected in G Fieldbus Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 71 P2 2 9 2 P2 2 9 3 P2 2 9 4 P2 2 95 24 hour support 358 0 40 837 1150 Email vaconfavacon com Torque reference scaling maximum value D641 Torq Ref Max Maximum allowed torque reference for positive and negative values This is alSo used for joystick input for negative maximum limit Torque reference scaling minimum value D642 Torq Ref Min Minimum torque reference for analogue input reference selections 1 4 Torque reference filtering time D1244 TorqRefFilterTC Defines the filtering time for torque reference Filtering is after load share function and before torque step function Torque reference dead zone ID1246 TorqRefDeadZone The small values of the torque reference around zero can be ignored by setting this value greater than zero When reference is between zero to plus minus this parameter the reference is forced to zero Reference T max Dead Zone 10 100 10 10 100 T max 72 VACON APFIFFOS ADVANCE P2296 Torque Select ID1278 Torque Select This parameter defines the speed limiting mode in torque control mode This parameter can be used as single motor control mode selection when no change is made between open loop and closed loop controls 0 Speed Cont
72. 4 13 Fault History ID 37 Fault number of the last active fault V1 24 14 Din Status Word ID 56 V1 24 15 Din Status Word 2 ID 57 _ DINStatusWord1 DINStatusWord2 bo DN C5 O Z OZO O DIN C 5 b4 DIN AS DON D3 b5 DIN A6 _ DN D4 b6 DIN B1 _ DIN DS b7 DIN B 2 T DIN Dp b8 DIN B3 _ _ DN EI b9 DIN B4 DIN EZ b14 DINGS b15 DN C4 O V1 24 16 MC Status ID 64 This is the value that is alSo send to fieldbus on those fieldbus that do not use own state machine Motor Control Status Word _ _ bO Notin Readystate Ready ________ b4 NoWarning__ Warming S bo At referencespeed 2 be Zero Speed S o Pd Fu Bead s J TC Speed Limiter Active _ _ b9 Encoder Direction Counterclockwise ___ bio Under Voltage Faststop AA S O bis Restart delayactive A S O AA Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 25 V1 24 17 Warning ID 74 Last active warning V1 24 18 Shaft Rounds ID 1170 Rounds information from incremental encoder The value is reset when 24 Vdc is removed from the drive V1 24 19 Shaft Angle ID 1169 Angle information from incremental encoder The value is reset when 24 Vdc is removed from the drive 24 hour support 358 0 40 837 1150 Email vaconfavacon com 26 VACON APFIFFO8S ADVANCE 6 1 6 Recommended signals for NCDrive Signal Marne Actual 20583 E 300 Value Current Value DC Voltage BBS N
73. 7 6 3 Rererence Hand INE canton cecsdededs Gases cnen naan adie ceansee 28 6 4 RAMPA a A 31 6 5 Tei an LT 32 6 6 OUTPUT SIENA A EE Ore errr 36 6 7 Bisui agl 40 6 8 Fux and DE CUENTAN lT 43 6 9 MOOR Controla ri 44 610 SPeea e lt hace TT 48 OTE DNS CONTO Ni iia delas 49 6 12 Master Follower Control Parameters Control keypad Menu M2 G2 5 ccccccccceeeeeeeeeeeeeeeeeees 50 6 13 Protections Control keypad Menu M2 G2 7 ccccccccceeceeeeeeeceseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 51 6 14 Fieldbus parameters Control Keypad Menu M2 DG2 9 cccccccceeeeeeeeeeeeeeceeeeeeeeeeeeeeeeeeeeeeeeeeeees 54 615 ID Control N 2 Tae sten Ao 55 6 16 Brake Control Control keypad Menu M2 G2 15 ccccccccceseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 56 6 17 Autorestart parameters Control keypad Menu M2 G2 8 cccccccceseeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 57 6 18 Keypad control Control keypad Menu MS sss sese 58 6 19 System menu Control keypad Menu M6 sssssccccssscssssssssccssscsssesesccssscosssesssccssecessesssscsssceessessss 58 6 20 Expander boards Control keypad Menu M7 ccccccccccssssseccccceceeeesseccceeesaeeeseecceeeeeaueeseceeeesssaaaaseeees 58 F Description ot parameter isis SS 59 7 1 Sel e Trn H TT 59 7 2 Rererence Aandine Ref Handling cerda 64 7 3 Sl ee ehas TTT 80 7 4 IVPOUIE SIG all ss oso lacintad 85 7 5 RIP fo aa 2 fe ean One ene e
74. 7 1150 Email vaconfavacon com 208 0 VACON APFIFFO8S ADVANCE F65 Temperature sensor board 2 fault Temperature protection function is used to measure temperature and give warning and or fault when set limits are exceeded Advance application supports two temperature sensor boards simultaneusly One can be used for the motor winding and the other for the motor bearings A1 Temperature limit has been exceeded A2 Sensor not wired or not working A3 Short circuit Possible cause 2 Temperature limit values set for the temperature board parameters have been exceeded Correcting measures e Find the cause of temperature rise e Check sensor wiring F74 Follower fault When using the normal master follower function this fault code is given if one or more follower drives trip to fault Tel 4358 0 201 2121 e Fax 358 0 201 212 205 VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWW Vacon com
75. 745 TBoard2 Warn Lim Set here the limit at which the second temperature sensor board warning will be activated Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 165 P2 12 2 7 Temperature board 2 fault limit ID746 TBoard Flt Lim Set here the limit at which the second temperature sensor board fault F61 will be activated 7 12 3 Stall protection The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft The reaction time of the stall protection can be set shorter than that of the motor thermal protection The stall state is defined with two parameters Stall current and Stall frequency limit If the current is higher than the set limit and the output frequency is lower than the set limit the stall state is true There is actually no real indication of the shaft rotation Stall protection is a kind of overcurrent protection P2 12 3 1 Stall protection D709 Stall Protection O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P2 12 3 2 Stall current limit ID710 Stall Current The current can be set to 0 2 l For a stall stage to occur the current must have exceeded this limit The software does not allow entering a greater value than 2 l If the motor current limit is changed this parameter is automatically recalculated to the valu
76. 837 1150 Email vaconfavacon com Minimum frequency D101 Min Frequency Defines minimum frequency of any adjustable reference input i e reference is not a parameter Minimum frequency is bypassed when jogging speed preset speed or inching reference is used Maximum frequency D102 Max Frequency Defines maximum frequency limit both negative and positive directions Direction dependent frequency limits can be given in G Limit Settings Frequency Handling Note Do not change this parameter to lower value that current output frequency If changed while running change will be executed without ramp Motor Nominal Voltage D110 Motor Nom Voltg Find this value U on the rating plate of the motor Motor Nominal Frequency D111 Motor Nom Freq Find this value f on the rating plate of the motor This parameter sets the field weakening point to the same value in G Motor Control U f Settings Motor nominal speed D112 Motor Nom Speed Find this value n on the rating plate of the motor Note also nominal frequency Some cases motor nominal speed is shown with one decimal In this case the practice is to give nearest integer number and adjust motor nominal frequency so that drive will Cal cul ate correct FW PolePairNumber Motor nominal current D113 Motor Nom Currnt Find this value on the rating plate of the motor If magnetization current is provided set also Magnetization current P2
77. ACON 45 6 9 4 PMSM Control settings Parameter Max Unit Default Cust Note eons O sl Position 0 Automatic Start Angle 1691 1 F orced Identification mode 2 After Power Up 3 Disabled P2 8 5 3 Start Angle Identification DC 150 0 1756 Current P2 8 5 4 Polarity Pulse P2 8 5 5 aed 32000 CEJA 1755 P2856 Erer oo 1500 soo r P2857 rcomtrollimie o0 3000 100 mo oor A es eee e ee P2 8 5 9 Flux Current Ti Current Ti 1000 wo ff a ee dE D Identification 1 Yes P2 8 5 11 Lsd Lsd Voltage Drop Drop 32000 32000 A 6 9 5 Stabilators Code Parameter Max Unit Default Cust Note Gain_ Damping P2 8 6 3 Torque Stabil ator Limit aas Sa o 32000 500 1797 P2 8 68_ Pus Stab Coeff 30000 30000 S S P2 8 6 10 Voltage Stabilator TC E e 24 hour support 358 0 40 837 1150 Email vaconldvacon com 46 VACON APFIFFO8S ADVANCE 6 9 6 Tuning parameters Code P2 8 7 1 P2 8 7 2 P2 8 7 3 P2 8 7 4 P2 8 7 5 P2 8 8 6 P2 8 7 7 P2 8 7 8 P2 8 7 9 Parameter Min Max Unit Default Cust ID Note FlyStartOptions 65535 Ot SP Resonance Damping Damping Frequency O 32000 Hz 0 1W6B __________ 32000 J 0 76a S 360 00 165 Damping Gain Damping Phase ingGain 0 hase 0 Damping Activation 0 320 00 Frequency Damping Filter Time EN 39700 Constant Limit ja If you have sini filter in use 0 po el
78. Cust ID Note Analogue output 3 TTF programming cau Signal selection 7 See chapter 3 1 and 3 2 function p2544 Analogue output 3 inversion p25 45 Analogue output 3 minimum P2 5 4 6 Analogue output 3 ES ma EN scale wa E T 100 00 100 00 offset AS Table 6 15 Analogue output 3 parameters G2 3 7 ON ot inverted O CIN 0 9 mA 0 14 mA 20 P2 5 4 3 ee ee 480 ONo filtering filter time 6 6 5 Delayed digital outout 1 Keypad Menu M2 gt G2 3 1 Code Parameter ax Unit Default Cust Note Digital output 1 Posibility to invert by O Not used 1 Ready 2 Run 3 ault 4 F ault inverted 5 C overheat warning 6 Ext fault or warning 7 Ref fault or warning 8Warning 9Reverse 103 ogging spd selected 11 At speed 12 Mot regulator active Digital output 1 26 1 312 13 req limit 1 superv function 14 req limit 2 superv 15 Torque limit superv 16 Ref limit supervision 17 xternal brake control 183 0 control place act 19 gt C temp limit superv 20Reference inverted 21 Ext brake control inverted 22 Therm fault or warn 23 0n Off control 24 F eldbus input data 1 25 F ieldbus input data 2 26 F eldbus input data 3 P2 5 5 4 i dl 0 00 320 00 os oo fas 0 00 0ff delay not in use ON ot inverted Table 6 16 Delayed digital output 1 parameters G2 3 1 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 39 6 6 6 Delayed digital outpu
79. G Input Signals Analogue Input 2 3 Al3 4 Al4 5 Al1 Joystick Analogue input 1 10 Vdc 10 Vdc For joystick inputs the maximum negative reference is the negative of Torq Ref Max 6 Al2 Joystick Analogue input 2 10 Vdc 10 Vdc For joystick inputs maximum negative reference is the negative of Torg Ref Max 7 Keypad Ref Torque reference from keypad R3 5 8 Fieldbus Reference is taken from fieldbus Alternative scaling can be selected in G Fieldbus 9 Master Torque Reference is taken from Master drive when using the Master Follower function P2 11 4 Follower stop function D1089 FollowerStopFunction When the follower drive does not use the Master Drive Ramp Output as reference this parameter defines how the follower drive will stop as Run request is removed from the Master drive O Coasting the follower remains in control even if master has stopped to fault 1 Ramping the follower remains in control even if master has stopped to fault 2 As master the follower behaves as master P211 5 Master Follower mode 2 selection 107097 MF Mode 2 Selects the Master Follower mode 2 that is used when the DI is activated When Fo ower is selected the Run Request command Is monitored from Master and all other references are selectable by parameters This parameter can be used for redundancy purposes If drive number one is unable to be operated through a digital input drive number 2 can
80. H Value Maia Voltage eJf571 Y 00 TU In NCDrive use binary mode to monitor Application Status Word Monitoring Window 0101 0000 0110 0111 When contacting Vacon technical support send trn par and Service info txt with situation description N S gt n gt CANC Engine Applications NXP APHFF40_ File Edit View Drive Tools Window Help New Open Close Sav E A JOVE AS Print Print To File scp Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 27 6 2 Basic parameters Control keypad Menu M2 gt G2 1 Parameter Mi Max Unit Default Cust Note Mirimumfrequency o0 P212 He o0 gor NOTE If fax gt than the i motor synchronous speed Maximum frequency P2 1 1 320 00 50 00 check suitability for motor and drive system iar narnia NX2 230V Check the rating plate of lisas NX5 400V 110 the motor Note also used 9 CIEN IT a Peine Delta Star frequency amo motor baienn The default applies for a 4 20 000 1440 112 pole motor and a nominal speed size frequency converter Motor nominal 0 1x1 113 Check the rating plate of current the motor Motor cose 0 85 120 Check the rating plate of the motor Motor Nominal 3200 0 116 Check the rating plate of Power the motor 0 00 A Drive uses Magnetizing current 100 00 612 estimated value from motor name plate values O No action 1Sdentification w o run 24dentification with run Identification 3 E
81. N5 DIN6 ID 16 _ DIN1 DIN2 DIN3 status DIN4 DIN5 DIN6 status b0 DIN3 DING o o o PDINS b2 DNI INA Torque reference ID 18 Torque reference value before load share PT 100 Temperature C2 ID 42 Highest temperature of OPTB8 board 4 s filtering Tel 358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 19 6 1 4 Monitoring values 2 V1 23 1 Current A ID 1113 Unfiltered motor current recommended signal for NCDrive monitoring Drive Synch Operation Master drive This value is the total current of the system divided by number of drives in the system SbLastlD SbLastld cannot be changed it needs to be set according to how many drives are linked with system bus Drive Synch Operation Follower drive This value is current of drive own power unit V1 23 2 Torque ID 1125 Unfiltered motor torque recommended signal for NCDrive monitoring V1 233 DC Voltage V ID 44 Unfiltered DC link voltage recommended signal for NCDrive monitoring V1 234 Application Status Word ID 43 Application Status Word combines different drive statuses to one data word Recommended signal for NCDrive monitoring Application Status Word ID43 77777 J PALSE TRUE bO Fluxnotready Fluxready 290 o b4 Direction Forward Direction Reverse __ Run Enable o b6 Run Disabled Run Enable No DC Brake DC Brake is active No Run Request Run Request No Limit Controls Active Limit control Active External Brake Contr
82. No filtering P2 4 5 1 Al3 signal selection P2 4 5 3 ahaa 160 00 160 00 minimum setting Al3 custom Custom range always P2 4 5 4 160 00 160 00 w O Not inverted P2 4 5 5 Al3 signal inversion inverted Al3 reference Selects the value that P2 4 5 6 scaling minimum 1037 corresponds to the min value reference signal Al3 reference Selects the value that P2 4 5 7 scaling maximum 1038 corresponds to the max value reference signal Select parameter that 1509 you want to control by ID number Remember to place jumpers of block X2 accordingly See NX User s Manual chapter 6 2 2 2 Custom range always active See D326 Table 6 11 Analogue input 3 parameters G2 2 4 6 5 6 Analogue input 4 Control keypad Menu M2 gt G2 2 5 Code Parameter ax Unit Default Cust Note Slot Board input No P2 4 6 1 Al4 signal selection If 0 1 1ID28 can be controlled from FB P2 4 6 2 0 000 32 000 de 0 000 E E O No filtering Al4 custom minimum Custom range always P2464 Al4 custom maximum 160 00 160 00 100 00 Custom range always setting active See 1D327 O Not inverted P2 4 6 5 Ala signal inversion Al4 signal inversion inversion te EJ Teiiverted Al3 reference scaling selects the value that P2 4 6 6 32000 32000 1039 corresponds to the min minimum value reference signal Al3 reference scalin selects the value that P2 4 6 7 9 32000 32000 1040 corresponds to the max maximum value reference signa
83. O 20 mA Control voltage output Voltage for switches etc max 0 1 A A O Sp mxB mn m mA a 7 GND V Oground Ground for reference and controls CTP on E a Programmable G2 2 7 Programmable start logic P2 2 1 A A eaa E O a Programmable G2 2 7 Programmable logic P2 2 1 a lll can ES TAN A Programmable G2 2 7 Contact closed fault ele Sareea La en 12 24V Control voltage output Voltage for switches see 6 TT 13 GND I O ground Ground for reference and controls a 14 Programmable G2 2 7 No function defined at default p i D 15 DIN5 Programmable G2 2 7 No function defined at default a Eika Programmable G2 2 7 No function defined at default ee ee 17 CMB Common for DIN4A DIN6 Connect to GND or 24V y CL hao R Output range selected by jumpers 19 AOA1 Programmable P2 3 1 2 Range 0 20 mA R max 5000 ae Range 0 10 V R gt 1kQ OS SS E Open collector I lt 50mA U lt 48 VDC I Relay output 1 Switching capacity Programmable G2 3 3 24VCD 8A ROL 250 VAC 8A ES a a A 125 VOC 0 4A Y RELAY OUTPUT 2 Programmable 200 7 A Programmable G2 3 3 No function defined at default VAC Table 4 1 Advance application default LO configuration and connection example Note See Users Manual chapter Control Connections for hardware specification and configuration Note
84. P2 1 9 Identification selection 3 Enc ID Run During identification drive feeds DC current to motor 90 of motor nominal this causes motor to move zero position there may be oscillatory movement on the shaft When identification is successful P2 8 5 1 PMSM Shaft Position is updated if not successful value is set to zero and identification warning is displayed for 10 seconds W57 If identification is made several times result may be different there are as many positions as there are pole pairs in the motor Benefit to use absolute encoder is that magnet position is always known thus motor can be fully loaded from the start Related parameters P2 1 9 Identification ID631 P2 8 5 1 PMSM Shaft Position 1D649 8 2 Identification with incremental encoder without Z pulse input When using incremental encoder without Z pulse identification is made in every start Identification mode can be selected by P2 8 5 2 Start Angle Identification Mode In this case encoder identification cannot be done because zero position cannot be identified without Z pulse But identification P2 1 9 Identification selection 2 ID With Run is needed to make Identification at every start will be automatically active if P2 8 5 1PMSM Shaft Position parameter value is zero Best result is get when motor has a mechanical brake that prevents shaft movements Acceptable result can be achieved also when motor has high load and or inertia that p
85. P2 4 16 This will start the drive P2 4 2 27 Inching 2 Inching reference 2 Default Reverse 2 Hz See P2 4 17 This will start the drive P2 4 2 28 parameter group G2 1 420 fo O d EN P2 4 2 29 PS o2 P2 4 2 30 AB P2 4 2 31 AAA O Table 6 8 Digital input signals G2 2 4 cc closing contact oc opening contact 24 hour support 358 0 40 837 1150 Email vaconldvacon com 34 0 VACON APFIFFO8S ADVANCE 6 5 3 Analogue input 1 Control keypad Menu M2 gt G2 2 2 Code Parameter Min Max Unit Default Cust ID Note P2 4 3 1 Allsignalselection 01 Elo Al TI Slot Boardinput No P2 4 3 2 0 000 32 000 0 000 324 O Nofiltering 100 100 4 mA Fault P2 4 3 3 All signal range 3 320 gt 10V 410V 3 Custom range p24 3 4 icustom 460 00 160 00 Custom Range minimum setting Minimum input P2 4 3 5 aaia 160 00 00 160 00 00 100 00 a maximum setting Maximum input All reference Selects the frequency that P2 4 3 6 scaling minimum 320 00 303 corresponds to the min value reference signal All reference Selects the frequency that P2 4 3 7 scaling maximum CEDEN corresponds to the max value reference signal zz EJE an Zone input P2 4 3 9 E o 100 00 000 385 Drivegoesttostopifinput P2 4 3 11 Alljoystick offset 100 00 100 00 o oo as S enter for 1s to set Table 6 9 Analogue input 1 parameters G2 2 2 Remember to place jumpers of block X2 accordingly
86. T command was given e Check connection of the feedback from charging relay e Reset the fault and restart Should the fault re occur contact your local distributor Emergency stop Emergency stop command has been given by using a special option board Saturation fault S1 Hardware failure Possible cause and solutions 1 If there is a brake chopper in use e Check the isolation resistance and the resistance on the brake resistor 2 FR4 FR8 Power module e Measure the power module directly from its terminals 3 Hardware e Check the capacitors System Fault A system fault indicates several different fault situations in drive operation S1 Reserved e Disturbance Reset the unit and try again e Ifthere is star coupler in the unit check the fibre connections and phase order e Driver board or IGBT broken e FR9and the bigger size drives which includes not star coupler ASIC board VB00451 is broken e FR8and smaller size drives control board broken e FR8and smaller size drives if there is boardsVB00449 VB00450 in use failure might be in there S2 Reserved S3 Reserved S4 Reserved S5 Reserved S6 Reserved S7 Charge switch S8 No power to driver card S9 Power unit communication TX S10 Power unit communication Trip S11 Power unit comm Measurement S12 SystemBus synchronization has failed in DriveSynch operation S30 Safe disable inputs are in different state OPT AF 31 Thermistor short circuit detected
87. Torque Scale VACON 65 With this parameter the default resolution of torque reference 1000 motor nominal torque can be changed to 10000 motor nominal torque This function is available for closed loop control only O 1000 100 0 1 10000 100 00 All the torque related signals and parameters are changed and displayed automatically in the same scale Parameters affected by this P2 2 9 2 P2203 P2 2 9 5 P2 2 9 6 P2 2 9 12 1 P2 2 12 13 P2 3 13 4 P2 2 9 6 P2 6 3 1 P2 6 3 2 P2 6 3 6 1 P2 6 3 6 2 P2 6 3 6 3 P2 6 5 12 2 P2 9 4 9 P2 12 7 3 P2 12 7 2 P2 15 9 Torque Ref Max Torque Ref Min TorqueRefDeadZone Torque Ref Hyst Torque Step Torque Ref Add Quick Stop T Lim Torque Limit MotorTorqueLimit GenerTorqueLimit SPC Out Limit SPC Neg Limit SPC Pos Limit CL OVConMotTLim SPC Torq Min UP FO Torque UP Fnom Torque MaxTorgLim 24 hour support 358 0 40 837 1150 Email vaconfavacon com 66 VACON APFIFFO8S ADVANCE P2 2 2 LO frequency reference selection 1 ID117 I O Reference Defines which frequency reference source is used when control place is I O terminal P3 1 Control Place O Al1 Analogue Input 1 Signal scaling in G2 4 2 Input Signals Analogue Input 1 1 Al2 Analogue Input 2 Signal scaling in G2 4 3 Input Signals Analogue Input 2 2 Al1 AI2 Analogue Input 1 Analogue Input 2 With alternative reference scaling in Analogue Input gr
88. VACON DRIVEN BY DRIVES Pa eee lt USER S MANUAL NX FREQUENCY CONVERTERS APFIFFOS ADVANCE APPLICATION MANUAL 2 VACON APFIFFOS ADVANCE VACON ADVANCED APPLICATION MANUAL INDEX Document code ud1309 Software code APFIFFO8V215 Date 24 11 2014 1 Advanced Application introduction ccsccscsscssccscsccsccecceccsccscceccsccnccnccsccsccscescescescescescecceccsccsccnconces 4 1 1 T a a E Ee ae ar ae een we Ser 4 1 2 Basie LaS a A AA A AAA A A Monga 5 1 3 Fastresponse rd soeces 5 2 Version parameter compatibility issues cciccccccccccssccccscseccsssssosscescsececdacceccsecesescssccsessnesssecsssecdacasedcaacccecesesss 6 E COMMISSIONING NOTES usais KAR A Aa a ii 7 3 1 Frequency a to a a a aa N 7 3 2 Parameter III A al 7 Ae e lt T 9 2518 LR 8 5 Terminal To Function TTF programming principle oooooccnoccnnccnoccnoccnoronoconoronoconoconccnaccnaronaronaronos 9 dl Defining an input output for a certain function On KEYPAd cccccccccceccceceeceeeeeeeeeeeeceeeeeeeeeeeseeeeeeeeeeees 9 5 2 Defining a terminal for a certain function with NCDrive programming tool esse sees ee eee ee eee eee 10 5 3 Defining unused inputs OUTDUTS aras 11 6 Advance Application Parameter lists iii A A AR 12 6 1 Monitoring values Control keypad menu Vi sees eee eee eee 13 6 2 Basic parameters Control keypad Menu M2 G2 1 ccccccccccccccceceeceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeeees 2
89. Voltage and the midpoint frequency to Zero Point Voltage 100 Nominal frequency of motor Step 2 If needed Activate speed control or U f optimization Torque boost Step 3 If needed Activate both speed control and U f optimization NOTE In high torque low speed applications It is likely that the motor will overheat If the motor has to run long times under these conditions special attention must be paid to cooling of the motor Use external cooling for the motor if the temperature tends to rise too high P28 3 1 U foptimisation ID109 U f Optimization Automatic The voltage to the motor changes proportionally to required torque torque boost which makes the motor produce more torque at start and when running at low frequencies Automatic torque boost can be used in applications where starting torque due to starting friction is high e g in conveyors Even with linear U f curve the torque boost has an affect but the best result will be achieved after the identification run when programmable U f curve is activated P2 8 3 2 U fration selection 10109 U f Ratio Select Linear 0 The voltage of the motor changes linearly from zero point voltage to the field weakening point where the voltage at FWP is supplied to the motor Squared 1 The voltage of the motor changes from zero point voltage following the Squared curve form zero frequency to the field weakening point The motor runs undermagnetised below the field we
90. able delay 18 1 0 ContAct Control from I O terminals IO control place is active 19 TempLimSprv Drive temperature limit supervision Drive temperature goes beyond the set supervision limits par 1D354 20 WrongDirecti Motor rotation direction is different from the requested one This happens in situation when an external force makes the motor to rotate into different direction or when a command for direction change has been given and the drive is still ramping down to change direction 21 ExtBrakelnv External brake control inverted External brake ON OFF control Output active when brake control is OFF 22 ThermFlt Wrn Thermistor fault or warning The thermistor input of option board indicates overtemperature Fault or warning depending on the response parameter 23 Al Supervis Analogue input supervision Analogue input supervision function Set Reset type output function 24 FB DigInput1 Fieldbus digital input data 1 25 FB Diginput2 Fieldbus digital input data 2 26 FB Diginput3 Fieldbus digital input data 3 24 hour support 358 0 40 837 1150 Email vaconfavacon com 112 VACON APFIFFOS ADVANCE P2 5 5 3 Digital output 1 on delay D487 DO1 ON Delay P2 5 5 4 Digital output 1 off delay D488 DO1 OFF Delay P2 5 6 3 Digital output 2 on delay D491 DO2 ON Delay P2 5 6 4 Digital output 2 off delay D492 DO2 OFF Delay With these parameters you can set on and o
91. akening point and produces less torque Squared U f ratio can be used in applications where torque demand is proportional to the square of the speed e g in centrifugal fans and pumps Programmable U f curve 2 The U f curve can be programmed with three different points 1 Zero point voltage 2 Midpoint frequency and Midpoint voltage 3 Field weakening point and field weakening point voltage Programmable U f curve can be used if more torque is needed at low frequencies Make the Identification run for optimal setting ID631 Linear with flux optimisation 3 The frequency converter starts to search for the minimum motor current in order to save energy This function can be used in applications with constant motor load such as fans pumps etc 24 hour support 358 0 40 837 1150 Email vaconfavacon com 136 VACON APFIFFOS ADVANCE P2 8 3 3 P2 8 3 4 P2 8 3 5 P2 8 3 6 P2 8 3 7 P2 8 3 8 Field weakening point ID602 Field WeakngPnt The field weakening point is the output frequency at which the output voltage reaches the field weakening point voltage Voltage at field weakening point D603 Voltage at FWP Above the frequency at the field weakening point the output voltage remains at the set maximum value Below the frequency at the field weakening point the output voltage depends on the setting of the U f curve parameters When the parameter Motor nominal frequencyis set the parameter Fie d w
92. aller of Analogue Input 1 and Analogue Input 2 is used as reference 12 Al1 Al2 max The greater of Analogue Input 1 and Analogue Input 2 is used as reference 13 Max Freq Maximum Frequency P2 1 2 Max Frequency is used as reference 14 Al1 Al2 Sel AI1 Al2 Selection The digital input 1 0 Ref 1 2 is used to select between Analogue Input 1 and Analogue Input 2 reference 1 0 Ref 1 2 is used to elect between 1 0 Reference and 1 0 Reference 2 if selection of this parameter is different from 14 this one 15 Encoder 1 Reference is read from encoder input 1 16 Encoder 2 Reference is read from encoder input 2 This selection is usable with double encoder boards Could be utilized e g for speed synchronization 17 Master Reference Master reference before ramp generator When this is selected the follower drive s own ramp times are active and used 18 Master Ramp Out Master reference after ramp generator before speed controller When this is selected the follower drive will use the ramp times defined by the Master drive 24 hour support 358 0 40 837 1150 Email vaconfavacon com 160 VACON APFIFFO8S ADVANCE P2 11 3 Follower torque reference selection D1083 FollowerTorg Sel Select the source of torque reference for the follower drive 0 Not Used 1 Al1 Analogue Input 1 Signal scaling in G Input Signals Analogue Input 1 2 Al2 Analogue Input 2 Signal scaling in
93. anual Chapter 6 2 and the respective signal number see below P273 10D Function name gt AI Ref Faul Warn DigOUT B 1 Slot Terminal number Terminal type Example You want to connect the digital output function Reference fault warning parameter 2 3 3 7 to the digital output DO1 on the basic board NXOPTA1 see Vacon NX User s Manual Chapter 6 2 First find the parameter 2 3 3 7 on the keypad Press the Menu button rightonce to enter the edit mode On the va ue ine you will see the terminal type on the left DiglN DigOUT An IN An OUT and on the right the present input output the function is connected to B 3 A 2 etc or if not connected a value 0 When the value is blinking hold down the Browser button up or downto find the desired board slot and signal number The program will scroll the board slots starting from 0 and proceeding from A to E and the I O selection from 1 to 10 Once you have set the desired value press the Enter button once to confirm the change READY P2331 ED R am Q a P2337 ED AI Ref Faul Warn AI Ref Faul Warn DigOUT 0 0 DigOUT 0 0 P2337 ED A Al Ref Faul Warn DigOUT B 1 24 hour support 358 0 40 837 1150 Email vaconldvacon com 10 e VACON APFIFFO8S ADVANCE 5 2 Defining aterminal for a certain function with NCDrive programming tool If you use the NCDrive Programming Tool for parametrizing you will have to establish the
94. ault Tries This parameter determines how many automatic fault resets can be made during the trial time after external fault trip No automatic fault reset after External fault trip 0 gt 0 Number of automatic fault resets after External fault trip 194 0 VACON APFIFFO8S ADVANCE P2 16 10 Number of tries after underload fault trip D738 Underload tries This parameter determines how many automatic fault resets can be made during the trial time after underload trip No automatic fault reset after Underload fault trip Number of automatic fault resets after Underload fault trip 0 gt 0 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 195 7 17 Keypad control parameters Unlike the parameters listed above these parameters are located in the M3 menu of the control keypad The reference parameters do not have an ID number P3 1 R3 2 P3 3 P3 4 R3 5 P3 6 24 hour support 358 0 40 837 1150 Email vaconfavacon com Control Place ID125 Control Place The active control place can be changed with this parameter Pushing the Start button for 3 seconds selects the control keypad as the active control place and copies the Run status information Run Stop direction and reference O PC Control Activeted by NCDrive 1 O terminal 2 Keypad 3 Fieldbus Keypad Reference NO JD Keypad Reference The frequency reference can be adjusted from the keypad with this para
95. ble that in a Master Follower system the master drive opens the brake Also an overriding system may do this without any control from the drive using AucControlWord1 B7 During identification run the brake will not open AND IN 1 ExtBrakeCtrl Inv gt AuxControlWord 1 B7 24 hour support 358 0 40 837 1150 Email vaconfavacon com 188 VACON APFIFFOS ADVANCE Speed Ref Brake Off lim YD O 1 Start command 2 Start magnetization is used to build rotor flux fast The drive Zero speed time is used during this 3 When the rotor flux is gt 90 and the start zero time has expired the speed reference Is released to BrakeOpenF reg limit 4 Speed is kept at this speed until feedback is received from the brake acknowledge or when brake mechnical delay time has passed 5 Speed follows normal reference signal Speed reference release function P Brake Mech Delay 0 PreBrakeOpenCommand SEL ka G INO IN 1 Brake Feedback Active TRUE P Neg Freq Limit Ext Brake ACK gt EN Running CL Control LIMIT MN FinalFrequencyReference FrequencyReference IN MX P BrakeOffFrqLimOL P BrakeOfFrqLimCL P Pos Freq Limit P2 15 2 Mechanical brake reaction time D1544 Brake Mech Delay After the brake open command
96. connection between the function and input output in the same way as with the control panel J ust pick the address code from the drop down menu in the Va uecolumn see the Figure below Fy Parameter Window Compare E E MEW SIA FS Main Menu G 21 BASIC PARAMETERS G 2 2 REF HANDLING G 2 3 RAMP CONTROL G24INPUT SIGNALS G 25 3 4NAL0G OUTPUT 2 G 254 4NALOG OUTPUT 3 G2554NALOG OUTPUT 4 G 25 5 DELAYED DO 1 G 25 7 DELAYED DO 2 G 2 6 LIMIT SETTINGS G 2 7 FLU DC CURA G 2 8 MOTOR CONTROL G 2 9 SPEED CONTROL G 2 10 DRIVE CONTROL G 211 MASTER FOLLOWER 3 6 2 12 PROTECTIONS G 2 13 FIELDBUS T Da P AIF RT LOADED F 25 1 1 Ready Dig UT 0 4 BigQUT 0 1 DigOUT E 1 E P251 2 eat les Fault DigOUT B 1 Dig0UT A 4 Warming Dig UT 4 5 Dig0UT A 6 DighUT 4 7 DighUT A G Reverse DigQUT 4 5 s F 25 1 11 At Ref Speed Dig UT B 2 P251 12 Di OUT B 3 P251 19 FBDig1ParID___ 0 0 A F 25 1 21 FE Dig 2 Param P 25 1 22 FE Dig Input 3 DigQUT 0 1 P251 23 FB Dig 2 Param gt gt gt P25 1 24 FB Dig Imput 4 DighUT 0 1 P26 1 25 FB Dig 4 Param po y P251 26 FE DigImput5 DigOUT D 1 NAAA PF25127 FB Dig 5 Param PF25128 Safe Disable Act DigQUT 0 1 BigQUT 0 1 DigOUT E 1 Bun Big UT 00 1 3 Dig0UT 0 1 DigDLIT E 10 3 3 43 4 LE de fon LAO O Fa En En En En LAA DJ OO J Gn 1 Gn 4 d Dimi al oo DigQUT 0 1 DigQUT E 1 O
97. control mode 1 is selected Contact is closed Motor control mode 2 is selected When changing between open loop and closed loop control modes make this change in stop state P2 4 2 23 External brake acknowledgment D1210 Ext Brake ACK Connect this input signal to auxiliary contact of mechanical brake If contact is not closed within given time when brake is controlled open the drive will generate a brake fault F58 response can be selected in G2 14 Brake Control parameter group P2 4 2 24 Cooling monitor D750 Cooling Monitor When using a liquid cooled drive connect this input to the Cooling OK signal from Vacon flow control application or any input that shows state of used cooling unit Fault is generated if input is low when drive is in run state while drive is in stop state only warning is generated See product user manual of liquid cooled drive Delay and response can be selected in G2 11 9 Cooling parameters group 7 4 22 Inching function Inching function will start the drive to reference without additional start command regardless of control place Inching requires enabling from digital input before the command is accepted Inching is alSo disabled if there is a start command active on the active control place P2 4 2 25 Enable inching 105 22 Enable Inching If you are using inching function the given input must be set TRUE by either digital signal or by setting the parameter value to 0 2 P2 4 2 26 Inching ref
98. d ID ID 16 21 Controlled ID Select parameter ID controlled by ID 1620 P2 14 4 3 False Value ID 1622 False Value Set here the controlled parameter value when the digital input ID1620 is LOW for the parameter selected by D1621 The function does not recognize decimals Give therefore e g 10 00 Hz as 1000 P2 14 4 4 True Value ID 1623 True Value Set here the controlled parameter value when the digital input 1D1620 is HIGH for the parameter selected by ID1621 The function does not recognize decimals Give therefore e g 10 00 Hz as 1000 24 hour support 358 0 40 837 1150 Email vaconfavacon com 186 VACON APFIFFOS ADVANCE 7 15 Brake Control The mechanical brake control has two parts that need to be synchronically controlled The first part is the mechanical brake release and the second is the speed reference release P2 15 1 Brake Logic D1546 Use this parameter to select brake control logic 0 Multi Purpose brake control logic SEL G P P2 5 7 2 Freq supv Yal INO P P2 5 7 4 Freq supv Val2 IN 1 EQ OR P P2 5 7 1 Freq supv Lim 1 IN 1 IN 1 3 IN 2 IN 2 EQ ABS LE P P2 5 7 3 Freq supv Lim 2 N1 FreqRampOut IN IN 1 4 IN 2 IN 2 R_TRIG NOT R
99. d weakening area short integration times may be needed that output voltage do not reach maximum limit and prevent proper motor control Too fast integration time may also lead to unstable control P2 8 5 10 EnableRsldentif 10652 EnableRsidentifi This parameter enables the Rs identification during DC brake current operations and in closed loop control for every start If the identification run was made successfully it is recommended to keep this parameter disabled 24 hour support 358 0 40 837 1150 Email vaconfavacon com 144 0 VACON APFIFFOS ADVANCE If d axis and q axis reactances voltage drops are defined drive calculates the optimal d axis current reference based on the reactance values and the motor torque in order to account motor reluctance torque part In this way motor Torque Current ratio can be increased P2 8 5 11 Lsd Voltage Drop ID1757 Lsd Voltage Drop D axis reactance voltage drop 2560 100 Gives the voltage drop across the stator inductance at nominal current and frequency _ XqlO In 4 v3 Xa Drive scale U V 2560 _ P2 8 5 12 Led Voltage Drop D1758 Lsq Voltage Drop Q axis reactance voltage drop 2560 100 Gives the voltage drop across the stator inductance at nominal current and frequency Xa Q In A V3 X Drive scale U V 2560 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 145 7 8 4 Stabilator settings 7
100. de without ramp P2 6 4 3 Zero Frequency limit ID1283 Zero Freg Limit Defines the zero frequency limit Used to determine when load drooping is set to zero if load drooping removal function 1 Is selected 24 hour support 358 0 40 837 1150 Email vaconfavacon com 122 VACON APFIFFOS ADVANCE 7 6 5 DC Link handling P2 6 5 1 Overvoltage controller ID607 Overvolt Contr P2 6 5 2 The parameter selects the behaviour of the overvoltage controller in open loop control It also activates the closed loop overvoltage controller but the operation is always of type PI in closed loop control modes O Off Controller switched off Both open and closed loop overvoltage controllers are off 1 On NoRamping Activated P Controller type operation Both open and closed loop controllers are activated Open loop controller is a P type controller Closed loop controller is a Pl type controller 2 On Ramping Activated Pl Type controller Both open and closed loop controllers are activated Open loop controller is a Pl type controller Closed loop controller is Pl type controller as in selection 1 Overvoltage Reference Select D1262 OverVolt Ref Sel Overvoltage reference level depending on the status of the brake chopper In closed loop control the overvoltage controller level is adjusted by OverVoltageRef The parameter can be found in the CL setting parameter group ID1262 Brake ch
101. delay D1354 FB WD Delay Defines delay when fault is generated when watch dog pulse is missing from fieldbus Set the time to zero to disable watchdog monitoring 176 VACON APFIFFOS ADVANCE 7 13 Fieldbus settings 7 13 1 General settings P2 13 1 Fieldbus reference minimum scaling ID850 FB Min Scale P2 13 2 Fieldbus reference maximum scaling ID851 FB Max Scale Use these two parameters to scale the fieldbus reference signal If both parameters have the same value the minimum and maximum frequency limits are used for scaling Frequency Max Freq FB Max Scale FB Min Scale Min Freq 0 FB Reference input 100 Using this custom scaling function also affects the scaling of the actual value FB Actual Speed 100 FB Min Output FB Max Scale frequency Scale Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8 ADVANCE VACON 0 177 P2 13 3 to P2 13 10 Fieldbus data out selections 1to8 1D852 1D859 FB Data OutX Sel Using these parameters you can monitor any monitoring or parameter value from the fieldbus Enter the ID number of the item you wish to monitor for the value of these parameters See monitoring signals for full details of ID numbers Default settings Status Word Main Status Word 1 Word FB Actual Speed Actual Speed 0 01 Process data OUT1 Output Frequency 0 01 Hz Process data OUT2 Motor Speed Motor Torque Process data OUT 8 Active Fault Code
102. ds when the drive is operating near full speed Then again the motor ripple at low Speeds is the double compared to selection 1 PAA d F E Tel 358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 155 3 Software modulator 3 Unsymmetrical BusClamb in which one switch always conducts 120 degrees to negative DC rail to reduce switching losses However upper and lower switches are unevenly loaded and the spectrum is wide 4 Software modulator 4 Pure sinewave sinusoidal modulator without harmonic injection Dedicated to be used in back to back test benches etc to avoid circulating third harmonic current Drawback is that required DC voltage is 15 higher compared to other modulator types P2 10 3 Control Options ID1084 Control Options These parameter functions are dependent of Vacon Advance application version B02 Reserved B07 Disables switching frequency decrease due to drive temperature rise B08 Disable Encoder fault when brake is closed B11 Force Load Drooping to Zero when reference is below Zero freq Limit B12 Disable Slot A filtering DI and Al will work in 1 ms time level P2 10 4 Advanced Options 1 D1560 AdvancedOptions1 BOO Disable Synchronous modulation B01 Use encoder information to slip compensation in Open Loop Speed control B02 Disable encoder fault B03 Disable slip compensation for reverse direction B06 Enable synchronous symmetrical modulation B07
103. e 32000 32000 o Tt BP P2 14 2 7 Bilvalue 32000 32000 o u8 P2 14 2 8 RampRate 0 3200 0 ue Table 6 37 DIN ID Control parameters 6 15 3 DIN ID Control 2 Parameter P2 14 3 1 peman o ew o 5 Slot Board input No P2 14 3 2 Controlled ID 10000 1579 ee Dat controlled aa ene digital input P2 14 3 3 32000 32000 0o 15 P2 14 3 4 32000 32000 DE E T A a Table 6 38 DIN ID Control 2 parameters 24 hour support 358 0 40 837 1150 Email vaconldvacon com 56 VACON APFIFFO8S ADVANCE 6 15 4 DIN ID Control 3 Parameter P2 14 4 1 peman o ew oa R Slot Board input No P2 14 4 2 Controlled ID 10000 a Ea controlled E digital input P2 14 4 3 32000 32000 O 1622 P2 14 4 4 32000 32000 e Table 6 39 DIN ID Control 3 parameters 6 16 Brake Control Control keypad Menu M2 gt G2 15 Code Parameter ax Unit Default Cust Note O Multi Purpose P2 15 2 BrakeMechDelay 320 00 S Time that is required to open the brake Opening limit and P2153 Brake OFF FreqLim 320 00 Hz 150 1535 Maximum reference Open Loop limit when brake is closed Opening limit and P2154 Brake OFF FreqLim 320 00 Hz 1555 Maximum reference Closed Loop limit when brake is closed P2 15 5 Brake ON FreqLim 320 00 13g ole AUS positive direction P2 15 6 Brake ON FreqLim ON Brake ON FreqLim 320 00 00 ee ral rom negative direction Brake is cl
104. e DC brake current in stop D1080 DCBrakeCurinStop Defines the current injected to the motor in stop state when the digital input signal DC Brake Command is used to activate the DC brake when no run request is active When the DC brake Is activated the drive will indicate being in Run state 128 VACON APFIFFOS ADVANCE 77 1 1 FluxbraKking P271 7 Flux brake D520 Flux Brake Instead of DC braking flux braking is a useful way to raise the braking capacity in cases where additional brake resistors are not needed When braking is needed the frequency is reduced and the flux in the motor is increased This increases losses on motor which in turn increases the motor s capability to brake Unlike in DC braking the motor speed remains controlled during braking The flux braking can be set ON or OFF O Flux braking OFF Output frequency Motor voltage 1 Flux braking ON Output frequency Flux Current Motor voltage P2 7 1 8 Fluxbraking current D519 FluxBrakeCurrent Defines the flux braking current value The value setting range depends on the used unit Size Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 129 7 7 2 Closed loop settings P2 7 2 1 P2 7 2 2 P2 7 2 3 P2 7 2 4 24 hour support 358 0 40 837 1150 Email vaconfavacon com Magnetizing current at start ID627 Start Magn Curr Defines the current that is applied to
105. e 1 Start up of the drive has been prevented 2 Run request is ON when a new application is loaded to the drive Correcting measures e Reset the fault and restart e Should the fault re occur contact your local distributor Start Up prevention Possible cause 1 Start up of the drive has been prevented 2 Run request is ON when a new application is loaded to drive Correcting measures e Cancel prevention of start up if this can be done safely e Remove Run Request Thermistor fault The thermistor input of the option board has detected too high a motor temperature Possible cause 1 Motor is overheated 2 Thermistor cable is broken Correcting measures e Check motor cooling and load e Check thermistor connection If thermistor input of the option board is not in use it has to be short circuited Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 203 F31 IGBT temperature IGBT Inverter Bridge overtemperature protection has detected too high a short term overload current Possible cause 1 Too high load 2 Identification run has not been made which causes the motor to start undermagnetized Correcting measures e Check load e Check motor size e Make identification Run F32 Fan cooling Possible cause 1 Cooling fan of the frequency converter does not start when ON command is given Correcting measures e Contact your local distributor F37 Device change Option board or po
106. e Motor speed stays the same regardless of motor load 2 OL Torg Open loop Speed or Torque control In this control mode the drive can be selected to run in torque control mode The operation is selected by parameter TorqueSpeeal mitin the Torque Reference parameter group The default selection is torque control mode speed limited by ramp generator output 3 CL SpeedCtrl Close loop speed control Drive frequency reference is set to motor speed reference Motor speed stays the same regardless of motor load 4 CL Torg Closed loop speed or torque control In this control mode the drive can be selected to run in torque control mode The operation is selected by parameter TorqueSpeeal mitin the Torque Reference parameter group The default selection is torque control mode speed limited by ramp generator output When the drive is follower and drive synch is enabled the motor control mode is internally set to Frequency control P2 8 2 Motor control mode 2 10521 Motor Ctrl Mode2 With this parameter you can set another motor control mode which is activated with parameter Mot Ctrl Mode1 2 Note The Motor control mode cannot be changed between open loop and closed loop while the drive is in Run state 24 hour support 358 0 40 837 1150 Email vaconfavacon com 134 0 VACON APFIFFOS ADVANCE 7 8 1 U f Settings U f settings are mainly used in open loop control modes with the exception of the F e d weakenin
107. e 90 of motor current limit Note This limit must be set below the current limit in order for this function to operate P2 12 3 3 Stall frequencylimit D712 Stall Freq Lim The frequency can be set between 1 f__ Max Frequency For a stall state to occur the output frequency must have remained below this limit for a certain time This function requires that the output frequency is 1 Hz below the frequency reference before the stall time count is started Motor Current Stall Current Limit Stall Freq Limit Output Freq 24 hour support 358 0 40 837 1150 Email vaconfavacon com 166 VACON APFIFFOS ADVANCE P2 12 3 4 Stall time ID711 Stall Time Lim This is the maximum time allowed for a stall stage The stall time is counted by an internal up down counter If the stall time counter value goes above this limit the protection will cause a trip Stall Time Time Stall Status O AAN Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 167 7 12 4 Speed Error The Speed error monitoring function compares the encoder frequency and the ramp generator output The function is used with a PMS motor to detect if the motor is off synchronization or to disable the open loop function using the encoder speed for slip compensation The slip compensation is disabled regardless of the response and needs to be re activated once a speed error is detected set parameter again
108. e Marine application APFIF F09 Final Power Limit gt P MotPowerLimScaling L P MotorPowerLimir O F Analogue Input 1 F Analogue Input a 9 F Analogue Input 3 EE MUL CF Analogue Input 4 X o X MUL F FB Limit Scaling X X P2 6 2 1 Motoring power limit 1D1289 MotorPowerLimit Motoring side power limit This limit value is used for all scaling functions and power limit ramp rate functions P2 6 2 2 Generator power limit ID1290 GenerPower Limit Generator side power limit This limit value is used for all scaling functions and power limit ramp rate functions P2 6 2 3 Scaling of Motoring Power Limit D179 MotPowerLimSclng The motoring power limit is equal to parameter Motoring Power Limit if value Not Used is selected If any of the inputs is selected the motoring power limit is scaled between zero and parameter P2 6 2 3 Motoring Power Lim O Parameter 1 AI1 2 Al2 3 AI3 4 AI4 5 FieldBus Scaling 1D46 Monitoring Value ray PrE 000050 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 117 P2 6 2 4 Scaling of Generating power limit D1088 GenPowerLimScing The generator power limit is equal to parameter Generator Power Limit if value Not Used is selected If any of the inputs is selected the generator power limit is scaled betwe
109. e is added to main reference after SpeedShare function A FW FreqRef1 MULDIV MULDIV SUB VALUE F Adjust Reference P Adjust Input VALUE IN 1 MULTIP F Not Used MULTIP IN 2 DIVIS F Analogue Input 1 c 10000 DIVIS F Analogue Input 2 F Analogue Input 3 CP Adjust Min A c 1000 D F Analogue Input 4 F FB Adjust Reference ADD P Adjust E P Adjust Max P2 2 12 1 Adjust input D493 Adjust Input With this parameter you can select the signal according to which the frequency reference to the motor is fine adjusted Not used Analogue input 1 Analogue input 2 Analogue input 3 Analogue input 4 FB Adjust Reference ID47 Monitoring Signal UN E UN kad O P2 2 12 2 Adjust minimum D494 Adjust minimum Percentage that is subtracted from the main reference when adjust input is at minimum P2 2 12 3 Adjust maximum ID495 Adjust Maximum These parameters define the minimum and maximum of adjusted signals Reference Hz Input Reference Hz If minimum and maximum are not equal to zero adjustment is not at the middlepoint of analogue input or at zero point if 10 LO Vdc input is used Below picture minimum is 20 and maximum 10 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 79 Adjustment 10 F Adjust Input Yo 20 F
110. e off limit when the speed controller brings the speed back to window rr Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 75 P2 2 9 10 Window positive Off limit D1306 Window Pos Off Defines speed controller positive off limit when speed controller brings speed back to window 7 23 1 Torque reference OL settings P2 2 9 11 1 Open loop torque contro minimum frequency D636 OL TC Min Freq Defines the frequency limit below which the frequency converter operates in frequency control mode P2 2 9 11 2 Open loop torque controller P gain 10629 OL TorqCtrl P Defines the gain for open loop torque control P2 2 9 11 3 Open loop torque controller gain ID640 OL TorqCtrl I Defines the integration gain for open loop torque control NOTE This is a gain for integration part P2 2 9 11 4 Torque speed limit in Open Loop Control 2 10 7 With this parameter the maximum frequency for the torque control can be selected O Maximum frequency par D102 1 Selected frequency reference 2 Preset speed 7 par D130 NXP drives have more selections for this parameter in Closed Loop control 229 121 Torque step D1253 Torque Step Step torque reference in percentage of motor nominal torque Added after the filtering function and ramp function This step reference is normally used for the inertia friction compensation of the drive system through fieldbus in fieldbus control E g the ine
111. e speed controller gain is changed to with parameter P2 8 5 4 10 Speed Controller torque minimum gain using a filter set by parameter P2 8 5 4 11 Speed Controller torque minimum filtering time This is in percent of the motor nominal torque P2 9 4 10 Speed Controller torque minimum gain D1295 SPC Kp Torg Min Relative gain as a percentage of the speed controller gain after speed area adjustment when the speed control output is less than the Speed Controller torque minimum This parameter is normally used to stabilise the speed controller for a drive system with gear backlash P2 9 4 11 Speed Controller torque minimum filtering time ID1297 SPC Kp TC Torq Filtering time for torque When the speed controller gain is changed below the Speed Controller torque minimum 24 hour support 358 0 40 837 1150 Email vaconldvacon com 154 0 VACON APFIFFO8S ADVANCE 7 10 Drive Control P2 10 1 Switching frequency D601 Switching Freq Motor noise can be minimised using a high switching frequency Note however that increasing the switching frequency increases losses of the frequency converter Lower frequencies are used when the motor cable is long and the motor is small The range of this parameter depends on the size of the frequency converter Min KHz Max KHz Default kHz 0003 0061 NX_5 0072 0520 NX_5 0041 0062 NX 6 0144 0208 NX 6 Table 7 2 Size deoendent switching frequencies
112. e the drive is already generating the torque needed to keep the load in place Settings the start up torque time is set to 1 means that the start up torque is removed when the drive notices encoder movement Setting the time greater than O will denote the actual time for how long the start up torque is applied to the motor even if the motor shaft is already rotating thus making the motor accelerate without control until time has expired P215121 CL Startup torque D621 StartUp Torque O Not Used 1 Torque Memory Torque memory uses the torque that was used by the speed controller last time the drive was in running state Normally this is the torque generated when the zero speed time at stop has expired and the drive has stopped modulation or started the flux off delay function 2 Torque Reference The normal torque reference chain is used expect TorqueStep for the start up torque level This can be used when the external system knows the load on the shaft when brake Is released 3 Torque Forwad Reverse Drive uses torque values defined by the start up torque forward and reverse P2 15 12 2 Start up torque forward D633 StartupTorg FWD Sets the start up torque for forward direction if selected with pararameter Startup Torque DZ 15 12 3 Start up torque reverse D634 StartupTorg REV Sets the start up torque for reverse direction if selected with pararameter Startup Torque P2 15 12 4 Start Up Torque Time 1D1371
113. eakening point is automatically given the corresponding value If you need different values for the field weakening point and the maximum output voltage change these parameters after setting the Nominal frequency In closed loop control this defines maximum voltage to the motor can be increases if sufficient DC voltage is available U f curve middle point frequency D604 U f Mid Freq If the programmable U f curve has been selected with parameter U f ratio this parameter defines the middle point frequency of the curve See also parameter Middle point voltage When the programmable U f curve is selected this value is set to 10 of motor nominal frequency U f curve middle point voltage D605 U f mid Voltg If the programmable U f curve has been selected with the parameter U f ratio this parameter defines the middle point voltage of the curve See also parameter Middle point frequency When the programmable U f curve is selected this value is set to 10 of motor nominal voltage Output voltage at zero frequency D606 Zero Freq Voltg This parameter defines the zero frequency voltage of the U f curve The default value is unit size dependent NOTE If the value of parameter U f Ratio Selectis changed this parameter is set to zero Oven Loop mode D1600 O Normal 1 Mode 2 2 CL Speed Limits 3 Mode 2 CL Speed Limits Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 137 7 8 2
114. ed 00 59 18 77 3B 93 54 13 72 3b 49 083 63 28 89 44 Figure 7 2 10 S ramp with 3s ramp time compared to without S ramp 1 S 24 hour support 358 0 40 837 1150 lt Email vaconldvacon com 82 VACON APFIFFO8S ADVANCE P2 3 6 Acceleration time 2 D502 Accel Time 2 P2 3 7 Deceleration time 2 D503 Decel P23 8 Acceleration Decelerationramp 2 shape D501 Ramp 2 Shape These ramp times and ramp shapes are used when the second ramp time is activated by digital input Acc Dec Time Sel Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 83 P2 3 9 Inching ramp D1257 Inching Ramp This parameter defines acceleration and deceleration times when inching is active Inching function will start the drive to reference without additional start command regardless of control place Inching function requires enabling from digital input before command is accepted Inching is also disabled if there is a start command active on the active control place Other parameters for inching P2 3 10 P2 3 11 24 hour support 358 0 40 837 1150 Email vaconfavacon com Parameter Inching Reference 1 Parameter Inching Reference 2 Digital input selection Enable Inching Digital input selection Inching 1 Digital input selection Inching 2 Reduction of acceleration and deceleration times D401 Acceleration and deceleration times can be reduced with the input
115. ee a e rer ee eee 101 7 6 Bil e ssa 115 7 7 DC current and magnetization handling occcooocnnconocnnononnnnnnnnnnnnnanononononnnnnnnnnnnnnnnnnannnnnnaninnnnnos 125 7 8 Mara o AS II II A acetate sce tek A TE 131 L E A Fe EA Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 3 7 9 Speed Control sets dba 149 FAO DAVE CONTO talla espias 154 Tit Mater e lt re ar its 157 7 12 PEOTECUON TTT 162 HIST FHelObus Setter cia 176 AA UMC NOS TTT 181 ASS BAKE CONTO clas E auc couletuamasins a a adnate nade NE 186 PAG AUTO RAE REC Panra ces Gasca cecnaees N Gatvayaeaeaicuctseubaua naw TO 192 TAF Keypad control parameter dianas 195 8 Identification function for permanent Magnet synchronous MOTOL ccccsccsccecccsccnccescescceccescescceccess 196 8 1 Identification with absolute encoder e sees eee eee 196 8 2 Identification with incremental encoder without Z pulse input sss eee eee ee eee e eee 196 8 3 Identification with incremental encoder with Z pulse input cooooccnncccnnccnnnnnnnccnnnnnnanonnnnnanccnnnnonanos 197 Di FUCOSA A A 198 24 hour support 358 0 40 837 1150 lt Email vaconfavacon com 4 VACON APFIFFO8S ADVANCE 1 ADVANCED APPLICATION INTRODUCTION Software APFIFFO8 Advanced application 1 1 General This application is not backwards compatible Please read the application change note or chapter 2 Version parameter compatibility issues in this applicat
116. en zero and parameter P2 6 2 2 Generator Power Lim O Parameter 1 AI1 2 Al2 3 AI3 4 AI4 5 FieldBus Scaling 1D46 Monitoring Value 24 hour support 358 0 40 837 1150 Email vaconfavacon com 118 VACON 7 6 3 Torque limit handling 7 6 3 1 Motoring torque limit function APFIFFO8S ADVANCE CP MotTorqueLimScaling Final Torque Limit gt CP MotorTorqueLimir 0 MUL CF Analogue Input 1 X O X 4 F Analogue Input 2 9 CF Analogue Input 3 EE MUL CF Analogue Input 4 X X MUL 9 F FB Limit Scaling X X Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 119 P2 6 3 1 P2 6 3 2 P2 6 3 3 P2 6 3 4 24 hour support 358 0 40 837 1150 Email vaconldvacon com Positive torque limit T Generator torque limit Motoring torque limit Q2 Generating Q1 Motoring LU Q3 Q4 Generating Motoring Motoring torque limit Generator torque limit Negative torque limit Motoring Torque limit ID1287 MotorTorqueLimit Motoring side torque limit This limit value is used for all scaling functions and torque limit ramp rate functions if activated Generator Torque limit ID1288 GenerTorqueLimit Generator side torque limit This limit is used for all scaling functions generator side torque limit is not included in ramp up rate function Motoring Torque
117. ence maximum is negated Torg Ref Max P Torq Ref we d LIMIT P Torq Ref Select ee Torque Reference C Not Used MULDIV MN IN CF Analogue Input 1 YORE MULTIP MX F Analogue Input 2 DIVIS F Analogue Input 3 F Analogue Input 4 art CP Torq Ref Min P Torq Ref Max T F Ali Joystick 20000 b F Al2 Joustck CF Keypad Referece CF FieldBusReference Fw TorqueRef3 MULDIV DEAD ZONE Filt x2 Torque Reference VALUE IN OUT IN OUT FW FinalTorqueRef LoadShare MULTIP LIMIT TC 100 0 DIVIS P TorqueRefDeadZone P TorqRefFilterTC P TorgRefStep P2 29 1 Torque reference selection D641 Torg Ref Select 0 Not Used 1 Al1 Analogue Input 1 Signal scaling in G Input Signals Analogue Input 1 2 Al2 Analogue Input 2 Signal scaling in G Input Signals Analogue Input 2 3 AI3 4 Al4 5 Al1 Joystick Analogue input 1 10 Vdc 10 Vdc For joystick inputs the maximum negative reference is negated Torg Ref Max 6 Al2 Joystick Analogue input 2 10 Vdc 10 Vdc For joystick inputs the maximum negative reference is negated Torg Ref Max 7 Keypad Ref Torque reference from keypad R
118. er gives the value for the minimum torque allowed with zero frequency P2 12 7 3 Unaerload protection field weakening area load 1D714 UP fnom Torque The torque limit can be set between 10 0 150 0 x Tamotor This parameter gives the value for the minimum torque allowed when the output frequency is above the field weakening point Torque Underload area 5 Hz in Freq Out 24 hour support 358 0 40 837 1150 Email vaconldvacon com 172 VACON APFIFFOS ADVANCE P2 12 7 4 Underload time ID716 UP Time Limit This time can be set between 2 0 and 600 0 s This is the maximum time allowed for an underload state to exist An internal up down counter counts the accumulated underload time If the underload counter value goes above this limit the protection will cause a trip according to parameter Underload Protection Underload time Underload ee State a Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 173 7 12 8 Earth Fault The earth fault protection ensures that the sum of the motor phase currents is zero The overcurrent protection is always working and protects the frequency converter from earth faults with high currents P2 12 8 1 Earth fault protection ID703 Earth fault O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P
119. er time 24 hour support 358 0 40 837 1150 lt Email vaconldvacon com 98 e VACON APFIFFO8S ADVANCE P24 5 3 Al3 custom setting minimum D144 AI3 Custom Min P2 4 5 4 Al3 custom setting maximum 101245 Al3 Custom Max P24 6 3 A A custom setting minimum D155 Al4 Custom Min P2 4 6 4 Al4 custom setting maximum 10156 Al4 Custom Max Set the custom minimum and maximum input levels for the Al3 signal within 160 160 Al3 Al4 Output 100 0 o 40 Analogue 80 100 0 Custom Input Custom Min Max P2 4 5 5 Al3 signal inversion D151 AI3 Signal Inv P2 4 65 Al4signalinversion D162 AI3 Signal Inv The signal inversion function is useful in a situation when e g the PLC is sending power limit to the drive using fieldbus If the PLC is unable to communicate with the drive the power limit from fieldbus to the drive would be zero Using an inverted signal logic zero value from PLC would mean maximum power limit When inversion is needed for the process data signal fieldbus values need to be written to Analogue input monitoring Signals See parameter P2 4 5 1 Al3 Signal selection for details 0 No inversion 1 Signal inverted AI3 Al4 Output S 40 Analogue 80 100 0 Custom Input Custom Min Max Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8 ADVANCE VACON 6 99 7 4 4 1 Analogue input to any parameter This function allows control of any parameter by using an
120. erence 1 D530 Inching 1 P2 4 2 27 Inching reference2 D531 Inching 2 These inputs activate inching reference if inching is enabled These inputs also start the drive if activated and if there is no Run Request command from anywhere else Other parameter for inching function P2 3 9 Inching Ramp 1D1257 Inching Ramp P2 2 7 9 Inching reference 1 1D1239 Inching Ref 1 P2 2 7 10 Inching reference 2 1D1240 Inching Ref 2 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 91 P2 4 2 28 P2 4 2 29 P2 4 2 30 P2 4 2 31 24 hour support 358 0 40 837 1150 Email vaconfavacon com Reset encoder counter D1090 Reset Position When using encoder the drive monitors the encoder rotations and angle V Shaft Rounds and V Shaft Angle When this input has a rising edge monitoring values V Shaft Angle ID1169 and Shaft Rounds 1D1170 are set to zero Reset command is also included in V Aux Control Word Master Follower mode 2 D1092 MF Mode 2 Master Follower mode can be changed with digital input between P2 10 1 MF Mode and P2 10 5 MF Mode 2 in the Master Follower parameter group This can be used for redundancy purposes e g when using a Drive Synch system Used MF Mode Quick Stop D1213 Quick Stop Digital input for Quick Stop function Input Switch Acknowledge D1209 Selects the digital input to acknowledge the status of input switch T
121. eserved for future use Some bits are controlled by application software so value may not be always zero P2 10 7 Advanced Options 5 ID 1564 P2 10 8 Restart Delay ID1424 Restart Delay OL The time delay within which the drive cannot be restarted after a coast stop and flying start is not in use Closed Loop control mode and the flying start use a different delay see P2 9 11 P2 10 9 Restart Delay Closed Loop amp Flying Start D672 Restart Delay CL The time delay within which the drive cannot be restarted if flying start is used or the control mode is closed loop P2 10 10 Sine Filter Capacitor Size D1460 P2 10 11 Sine Filter Inductor Size D1461 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 157 7 11 Master Follower 7 11 1 Master Follower Standard system The Master Follower function is designed for applications in which the system is run by several NXP drives and the motor shafts are coupled to each other via gearing chain belt etc The NXP drives are in closed loop control mode The external control signals are connected to the Master NXP only The Master controls the Follower s va a System bus The Master station Is typically speed controlled and the other drives follow its torque or speed reference Torque control of the Follower should be used when the motor shafts of the Master and Follower drives are coupled solidly to each other by gearing a chain etc so that no speed
122. esetSpeed4 0 J 0 01 PresetSpeed5 1 PresetSpeed6 0 1 1 PresetSpeed7 1 1 Table 7 1 Preset speeds 1 to 7 Related parameters Digital inputs P2 4 2 5 7 Preset Speed 1 3 7 2 2 1 Inching function Inching function will start the drive to reference without additional start command regardless of control place Inching function requires enabling from digital input before command is accepted Inching is also disabled if there is start command active from active control place P2 2 8 9 Inching reference 1 D1239 Inching Ref 1 P2 2 8 10 Inching reference2 ID1240 Inching Ref 2 These parameters define the reference for the inching function The references are bidirectional and the reverse command does not affect the direction of the inching reference Other parameters for inching function Digital input selection Enable Inching Digital input selection Inching 1 Digital input selection Inching 2 Parameter Inching Ramp 24 hour support 358 0 40 837 1150 Email vaconfavacon com 70 VACON APFIFFO8S ADVANCE 7 2 3 Torque Reference Motor torque is controlled which allows the motor speed to change depending on the actual load on the motor shaft Speed limit behaviour is controlled by P2 2 9 6 TorqSpeedLimit parameter For joystick inputs maximum negative reference is negated Torq Ref Max The minimum is used only for analogue input selections 1 to 4 Also the maximum negative torque refer
123. everse Command IN CL Control IN LE FreqRampOut IN 1 0 IN2 BrakeCloseReversing F_TRIG Reverse Command IN GE FreqRampOut IN 1 0 IN2 EQ P P2 5 7 5 Torque Supv Lim IN 4 2 IN 2 SEL G ABS TRUE IN O Motor Torque IN GE IN 1 IN 1 P P2 5 7 6 Torque Supv Val IN 2 EQ P P2 5 7 3 Freq supv Lim 2 IN 1 2 IN2 SEL P2 15 8 Ext Brake OffDel G ABS TRUE IN O FreqRampOut IN GE IN 1 IN 1 P P2 5 7 4 Freq supv Val2 IN 2 C P P2 15 9 Ext Brake OnDel 0 NOT Run Request IN NOT Run Request IN ra BrakeCloseReversing EQ IN 2 RS FreqRampOut IN 1 IN 3 LT SET PreBrakeOpenCommand i IN 2 R Motor Current IN 1 RESET P P2 15 7 BrakeOnOffCurLim IN 2 NOT Running IN Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 187 1 Smooth brake control logic Conditions to open the brake ABS FreqRampOQut IN SEL CL Control P E P BrakeOffFrqLimCL Flux Ready LT Running R Motor Current IN 1 P BrakeOnOffCurLim IN 2 i SET PreBrakeOpenCommand RESET OR IN 1 IN 2 IN 3 Reverse Direction BrakeOnFreqLim iY v v BrakeOnFreqLim FreqRampOut IN IN 1 IN 2 NOT Run Request IN IN 3 EQ FreqRampOut IN 1 0 IN2 The final brake open command It is possi
124. f FB PD 3 V1 24 8 EB Analog Output ID 48 Fieldbus value to control analogue output Default Control of FB PD 4 V1 24 9 FB Motor Current A ID 45 Motor current drive independent given with one decimal point V1 24 10 Fault Word 1 ID 1172 Different faults are collected to two words that can be read from fieldbus or with NCDrive PC software Opo Fatwa SS at ment to Over CurrentoriGeT O fara a femra O ooo a Drive over temperature O Tana AO bo Brekeresistor over temperate implemented Not implemented bio Devcecranged laaa o O Not implemented none or PCControl F520 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 23 V1 24 11 Fault Word 2 ID 1173 po Fait Word 2100738 222222 oo Fait Comment bO Outputphase H Jo o o G O b6 Externa L b8 WatchDog F25 Not implemented e9 BT Application F35 Not implemented Control fault F33 F36 F8 Not implemented Main Switch Open F64 Not implemented RIS 1 V1 24 12 Warning Word 1 ID 1174 EA Warning Word 1101174 a Comment bO Motorstalled M5 b4 Outputphaseloss WMA b6 _ FieldBus communication fault in slot D_ W53 Notimplemented b8 Driveover temperature W b9 Analogueinput lt amA WSO b10 lN used Run disabled W62 Not implemented b13 Not used Mechanical Brake p15 Notused ooo d 24 hour support 358 0 40 837 1150 lt Email vaconfavacon com 24 0 VACON APFIFFOS ADVANCE V1 2
125. ff delays to digital outputs On Off Figure 7 10 Digital outputs 1 and 2 on and off delays P2 5 5 5 Invert digital output 1 D1587 INV Delayed DO1 P2 5 6 5 Invert digital output 2 101588 INV Delayed DO2 On Off Delay Signal DO Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE 7 5 4 Supervision limits VACON 113 Supervision function gives you the possibility to monitor certain values with the limit setting When the actual value exceeds or goes below the set value a message through a digital output can be given The torque limit Supervision is scalable P2 5 7 1 Output frequency limit supervision function P2 5 7 3 Output frequency limit 2 supervision function P2 5 7 5 Torque limit supervision function P2 5 7 8 Reference limit supervision function P2 5 7 10 Drive temperature limit supervision function O Nosupervision 1 Low limit supervision 2 High limit supervision D315 Freq Supv Lim 1 D346 Freq Supv Lim 2 D348 Torque Supv Lim D350 Ref Superv Lim D354 Temp Lim Superv The following five parameters are used to set a limit value to be monitored with the corresponding parameter above P2 5 7 2 Output frequency limit supervision value D316 P2 5 7 4 Output frequency limit 2 supervision value D347 P2 5 7 6 Torque limit supervision value 102749 P2 5 7 9 Reference limit supervision value D351 P2 5 7 11 Drive temperature limit value
126. g point voltagethat is also used in closed loop control mode as a limit for voltage U f settings are used to control the voltage level that are applied to the motor at different frequencies and different load situations Un FWP Voltage Mid point voltage Squared Linear Programmable Yo Mid point En frequency Zero point voltage What changes are required to start with load from O Hz First set the motor nominal values Parameter group 2 1 Option 1 Automatic functions Step 1 Make identification with rotating motor Step 2 If needed Activate speed control or U f optimization Torque boost Step 3 If needed Activate both speed control and U f optimization Option 2 Manual tuning Step 1 Run the motor using 2 3 of motor nominal frequency as the frequency reference Read the motor current in the monitoring menu or use NCDrive for monitoring This current shall be set as the motor magnetization current Change the U f curve ratio selection to programmable 2 Run the motor with zero frequency reference and increase the motor zero point voltage until the motor current is approximately same as the motor magnetising current If the motor is in a low frequency area for only short periods it is possible to use up to 65 of the motor nominal current PA TE Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 135 Set then the midpoint voltage to V2 Zero Point
127. g in closed loop control Step response Encoder 2 freq Hz D53 D Run Status ID 49 Status of identification run Bits are set if items are done successfully PolePairNumber ID58 Pole pair number of the motor Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 21 6 1 5 FieldBus Monitoring values V1 24 1 FB Control Word D1160 Control word used in bypass mode See P2 13 22 and option board ByPass Bi E Z HH o for on Resetafter Fault or DL nb 10 i 12 E V1 24 2 FB Speed Reference ID 875 Speed reference value from fieldbus VL243 FB Status Word 1065 Profibus type status word Generated in the application level Needs to be selected with P2 13 19 GSW to be used When needed with profibus board operation mode needs to be set to ByPass in option board and with P2 14 22 ProfiBus Mode select 2 ProfiDrive O ae H HH O Notreadytoswitchon___ Readytoswitchon lt Ready to operate 5 Speed At Reference 24 hour support 358 0 40 837 1150 lt Email vaconfavacon com 22 VACON APFIFFOS ADVANCE V1 24 4 FB Actual Speed ID 865 Actual speed 0 100 from fieldbus VL245 EB Torque Reference D 1140 Torque reference value from fieldbus Default Control of FB PD 1 VL246 FB Limit Scaling ID 46 Limit scaling input value from fieldbus Default Control of FB PD 2 V1 24 7 FBAadjustReference ID47 Reference adjustment value from fieldbus Default Control o
128. has been given speed is kept at the Brake Open limit until the reaction time has passed This hold time should be set corresponding to the mechanical brake reaction time This function is used to avoid current and or torque Spikes eliminating a situation where the motor is run at full soeed against the brake If this parameter is used when simultaneously with the brake acknowledge input both time and brake acknowledgements are needed before the speed reference is released Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 189 P2 15 3 P2 15 4 P2 15 5 P2 15 6 P2 15 7 24 hour support 358 0 40 837 1150 Email vaconfavacon com Brake Frequency limit Oven Loop ID1535 BrakeOFFFrqLimOL This parameter defines the frequency limit to release the brake This value also applies as the maximum frequency reference limit while the brake is closed In open loop control it is recommended to use a value that is equal to the motor s nominal slip Brake Frequency limit Closed Loop 101555 BrakeOFFFreqLimCL This parameter defines the frequency limit to release the brake This value also applies as the maximum frequency reference limit while the brake is closed In closed loop control it is recommended to use zero value so that the brake Is released while the drive has zero speed at start If torque is needed to avoid position change at the moment the brake mechanically opens use the start up torque functio
129. he input switch is normally switch fuse unit or main contactor with which the power is fed to the drive If the input switch acknowledgement is missing the drive trips on F64 Input Switch open fault 92 VACON APFIFFO8S ADVANCE 7 4 3 Analogue Inout 1 amp 2 P Alx RefScale Max SEL G IN O IN 1 P Signal Range o 100 100 SCALING 100 Out_Max CA a PEI P Alx Custom Max ANIN CA Al2 Ret P Al1 2 Signal samm our Out_Min 0 20 0 a SEL CP Alx Custom Min 0 IN O CP Alx RefScale Min IN 1 P2 4 3 1 All signal selection D377 All Signal Sel P2 4 4 1 Al2signal selection D388 Al2 Signal Sel Connect the Al1 Al2 signal to the analogue input of your choice with this parameter For more information about the TTF programming method see chapter 5 P2 4 3 2 Analogue input 1 signal filter time 10224 All Filter Time P2 4 4 2 Analogue input 2 signal filter time D329 Al2 Filter Time First order filtering is used for analogue signals that are used to control e g the power limit Second order filtering is used for frequency reference filtering Unfiltered s filter time FregRef 2nd order Figure 7 9 All signal filtering Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 93 P2 4 3 3 Analogue input
130. igital input Different values are given for DI low and DI high DI 1D Control Digital Input P tt P Value for High p DIN Controlled ID P2 14 2 1 ID Control Digital Input BO ID1570 ID Control DI BO Select digital input to be used for controlling the parameter selected by 1D1571 P2 14 2 2 ID Control Digital Input BI 101277 ID Control DI B1 Select digital input to be used for controlling the parameter selected by 1D1571 P2 14 2 3 DIN Controlled ID ID1571 Controlled ID Select parameter ID controlled by ID1570 P2 14 2 4 BOO Value D1572 BOO Value P2 14 2 5 BOI Value D1573 BO 1Value P2 14 2 6 B10 Value ID1193 B10 Value P2 14 2 7 B11 Value D1182 B11Value Set here the controlled parameter value when the digital input 1D1570 is LOW for the parameter selected by D1571 The function does not recognize decimals Give therefore e g 10 00 Hz as 1000 Set here the controlled parameter value when the digital input 1D1570 is HIGH for the parameter selected by D1571 The function does not recognize decimals Give therefore e g 10 00 Hz as 1000 P2 14 2 8 Ramp Rate D1112 Ramp Rate 24 hour support 358 0 40 837 1150 Email vaconfavacon com 184 VACON APFIFFO8 ADVANCE 7 14 3 DIN ID Control 2 This function is used to control any parameter between two different values with a digital input Different values are given for DI
131. imit Table 6 32 Underload protection P2 12 7 1 Underload protection 0 713 6 13 8 Earth Fault protection Parameter O No response 1 Warning 2 F ault stop acc to 2 3 2 3 F ault stop by coasting Table 6 33 Earth fault protection P2 12 8 1 Earth fault protection 6 13 9 Fieldbus protection Parameter Min Max Unit Default Cust ID O No Action 1 Warning Fieldbus 2 Fault P2 12 9 1 Communication 3 2 733 3 Fault stop by coasting response Slot D 4Warning Prev Freq 5Warning 4 mA Freq 6 Warning Change Slot O No Action 1 Warning Fieldbus 2 Fault P2 12 9 2 Communication 3 2 761 3 Fault stop by coasting response Slot E 4Warning Prev Freq 5Warning 4 mA Freq 6Warning Change Slot P2 12 9 3 FB Fault Delay 60 00 s 0 50 ico o A UNE Response is 4 Delay when WD pulse is P2 129 4 FB Watchdog Delay 0 00 3000 s oo ms Pelaywhen MD Pasei Table 6 34 Fieldbus protection 24 hour support 358 0 40 837 1150 Email vaconldvacon com 54 0 VACON APFIFFO8S ADVANCE 6 14 Fieldbus parameters Control Keypad Menu M2 gt G2 9 Code Parameter Min Max Unit Default Cust ID Note P2 13 1_ Fieldbus minscale 0 00 32000 Hz 000 80 P2 13 2 Fieldbus maxscale 0 00 32000 Hz 000 851 Mens Choose monitoring data P2 13 3 ale 10000 1 852 with parameter ID data out 1 selection Def Output Frequency e Choose monitoring data P2 13 4 db 10000 2 853 with parameter ID data
132. ing F57 Identification Identification run has failed Possible cause 1 There was load on the motor shaft when making the identification run with rotating motor 2 Motoring or generator side torque power limits are too low to achieve a stable run Correcting measures e Run command was removed before identification was ready e Motor is not connected to the AC drive e There is load on the motor shaft F58 Mechanical brake This fault is generated when the acknowledge signal from the brake is used If the status of the signal is opposite from the control signal for a longer period of time than the delay defined with P2 15 11 Brake Fault De aya fault is generated Correcting measures e Check the condiction and connections of mechanical brake F59 SystemBus communication The master drive sends pulses to all follower drives If the pulses are missing a system bus communication fault is generated The master drive also receives pulses back from the follower drives max four drives and generates warnings if pulses are missing SystemBus communication is broken between master and follower Correcting measures e Check expander board parameters e Check optical fibre e Check option board jumpers Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 207 F60 Cooling Protection for the liquid cooled units An external sensor is connected to the drive DI Cooling Monitor to indicate if cooling liquid
133. ion manual to see what needs to be noted when updating the application See also the updated parameter description in NCDrive when commissionino Help is available in NCDrive through selecting Variable Text and pressing F1 Below an example from Identification parameter hel p text from the NCDrive Index Wariable Test Value Unit Mn Ma to 21 1 Supply voltage 690 Ha 1000 1201 21 2 Motor Nom Yalta 21 3 21 4 2 1 5 P21 6 MotorCosPhi 10 85 P217 MotorNomPower 1890 kw O0 Ped MagnCurent O IEA peal dentification k DU 7 No Action U 5 631 65 P2110 MotorType 8 1 A PMSM ION ee Identification 0 No Action No action No identification requested 1 ID No Run Identification without rotating the motor Current is applied to the motor but shaft will not be rotated U f settings are identified 2 ID With Run Identification with motor rotating Shaft is rotated during identification Uf settings are identified and magnetization current 3 Enc ID Run Encoder identification run Shaft is rotated during identification IM If performed for induction motor encoder pulse number and direction is identified PMSM This selection is used for PMS motor if automatic angle identification is not suitable for used motor This identification run will update PMISM Shaft Position parameter based on absolute position of the encoder or Z pulse position of encoder 4 Ident All Identified All Shaft is r
134. ion when the analogue input falls below a certain value for a certain time and speed functions become active Analogue 100 20 Sleep Limit 0 Run Status P2 4 3 9 All sleep limit 10265 All Sleep Limit P2 4 4 9 Al2sleep limit ID396 Al2 Sleep Limit The drive is stopped automatically if the Al signal level falls below the Sleep limit defined with this parameter In joystick function when input is between zero and this parameter the drive will go to sleep state P2 4 3 10 All sleep delay ID386 Ali Sleep Delay P2 4 4 10 Al2 sleep delay 1D397 Al Sleep Delay This parameter defines the time the analogue input signal has to stay under the sleep limit in order to stop the drive P2 4 3 11 All joystick offset ID165 All Joyst Offset P2 4 4 11 Al2 joystick offset ID166 A12 Joyst Offset Defines the frequency zero point as follows With this parameter on display place the potentiometer in the assumed zero point and press Enter on keypad Note This will not however change the reference scaling Press Reset button to change the parameter value back to 0 00 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 97 7 4 4 Analogue input 3 amp 4 Analogue Inputs 3 and 4 can be written form fieldbus This allows signal scaling and inversion useful e g in case when PLC is not operational value zero received signal will be automatically at maximum
135. is circulating If the drive is in Stop state only a warning Is issued In Run state a fault is issued and the drive makes a coast stop Possible cause 1 Liquid cooled drive cooling circulation have been failed Correcting measures e Check reason for cooling failure from external system F61 Speed Error Speed error monitoring function compares the encoder frequency and the ramp generator output This function is used with PMS motors to detect if the motor is out of synchronization or to disable open loop function that uses encoder speed for slip compensation The slip compensation is disabled regardless of the response and needs to be re activated once speed error is detected set parameter again or power down the drive Possible cause 1 Motor speed is not the same as the reference For example motor speed is limited by torque limit 2 PMS motor has gone off synchronization 3 Encoder cable is broken F62 Run Disabled Run Disable warning signal is issued when Run Enable signal has been removed from the IO F63 Emergency stop Not implemented Possible cause 1 A command has been given from a digital input or the fieldbus to make an emergency stop Correcting measures e New run command is accepted after the emergency stop is reset F64 Inputswitch open Not implemented Possible cause 1 Drive input switch is opened Correcting measures e Check the main power switch of the drive 24 hour support 358 0 40 83
136. is rotated until Z pulse is received from the encoder When identification is successful P2 8 5 1 PMSM Shaft Position is updated if not successful value is set to zero and identification warning is displayed for 10 seconds W57 If identification is made several times result may be different there are as many positions as there are pole pairs in the motor When motor is started and zero position is not remembered Drive will start to feed DC current to motor Defined by P2 8 5 6 I f Current till Z pulse is received from the encoder During this DC injection motor may not be able to produce 100 torque When running without load Z pulse position can be seen in the motor current when current goes nearly to zero Related parameters P2 1 10 Identification P2 8 5 1 PMSM Shaft Position P2 8 5 61 f Current 24 hour support 358 0 40 837 1150 Email vaconfavacon com 198 VACON APFIFFO8S ADVANCE Fl F2 F3 FAULT CODES Overcurrent fault Drive has detected a high current in the output phase S1 Hardware trip Current above in S2 0nly in NXS unit S3 Current controller supervision Current limit too low or current peak value too high Possible cause and solutions 1 Sudden increase in load e Check motor load 2 Short circuit in motor cables e Check motor and cables 3 Motor is undermagnetized at start e Make identification run 4 Unsuitable motor 5 Sine filter is used but drive settings are not
137. ital input signal informing about an external condition where the drive needs to react to The external warning fault indication can be connected to a digital output O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P2 12 1 2 Input phase supervision D730 Input Ph Superv Defines the response when the drive notices that one of the input phases is missing O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P2 12 1 3 Response to undervoltage fault ID727 UVolt Fault Resp In some applications it is normal that the drive will be powered down when in run state With this parameter it is possible to choose whether undervoltage faults are stored to the fault history of the drive O Fault stored in fault history 1 Fault not stored in fault history Undervoltage fault limits 500 V units 333 Vdc 690 V units 460 Vdc P2 12 1 4 Output phase supervision D702 OutputPh Superv Output phase supervision of the motor ensures that the motor phases have an approximately equal current O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P2 12 1 5 Response to slot fault 10724 SlotComFaultResp Set here the response mode for a board slot fault due to a missing or
138. l Select parameter that P2 4 6 8 Al4 Controlled ID 10000 1510 you want to control by ID number Table 6 12 Analogue input 4 parameters G2 2 5 6 5 7 Options Parameter i i Default Input signal inversion 65535 Control 24 hour support 358 0 40 837 1150 Email vaconldvacon com 36 VACON APFIFFO8S ADVANCE 6 6 Output Signals 6 6 1 Digital output signals Control keypad Menu M2 gt G2 3 3 Code Parameter Min Default Cust ID Note P2511 Ready 01 01 432 ReadytoRun________ P2512 _Run______ 01 01 433 Running P2513 Fault 01 01 490 Driveinfaultstate P2514 Invertedfautt T 01 01 435 Drivenotinfaultstate P2515 Warning 01 01 436 T Warning active P2516 Externalfault 01 01 437 Externalfaultactive P2 5 1 7 Reference fault warning __0 1 01 438 4mAfaultactive P2518 Over temperature Drive over temperature warning active P25 19 01 E P2 5 1 10 Unrequested direction eee lt gt Output requency P2sa 1 hho maa requency P2 5 1 12 J ogging speed J ogging or preset speed command active P2 5 1 13 External control place IO control active P2 5 1 14 External brake control P25115 External brake control 0 1 inverted p25 116 Output frequency limit 1 supervision See explanations on chapter Brake Control See ID315 40 o EA 445 of rae seo mana Srs hue supervision P2 5 1 18 Reference limit supervision Tem
139. l modulation 113 is full six step If you have sini filter in use set this to 96 Modulation Index Limit ID655 Modulation index in for closed loop operation Higher value of motor terminal voltage can be achieved by increasing this value Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 147 7 8 6 Identification settings P2 8 8 1 to P2 8 8 15 Flux10 150 1D1355 ID1369 Motor voltage corresponding to 10 150 of flux as a percentage of Nominal Flux voltage Measured during identification P2 8 8 16 Measured Rs voltage drop D662 RsVoltageDrop The measured voltage drop at stator resistance between two phases with the nominal current of the motor This parameter is identified during identification run This parameter defines the motor stator resistance as a voltage drop at nominal current The parameter value is defined according to motor nominal voltage and the current and the actual stator resistance as RsVoltageDop Ts R n P2 8 8 17 Ir Add zero point voltage D664 IrAddZeroPVoltag Defines how much voltage is applied to motor in zero speed when torque boost is used P2 8 8 18 Ir Add generator scale ID665 IrAddGeneScale Defines the scaling factor for generator side IR compensation when torque boost is used P2 8 8 19 Ir Add motoring scale ID667 IrAddMotorScale Defines the scaling factor for motoring side I R compensation when torque boost is used P
140. le is removed from the drive coasting stop is made always Drive will also show warning indication when run is disabled Contact open Start of motor disabled Contact closed Start of motor enabled P2 4 2 4 Reverse ID412 Reverse This reverse command Is active when Start signal 2 is not used for reverse command because setting of Start Stop logic selection parameter Contact open Direction forward Contact closed Direction reverse P2 4 25 Presetspeed1 10419 Preset Speed 1 P2 4 2 6 Presetspeed2 10419 Preset Speed 2 P2 4 2 7 Presetspeed3 10419 Preset Speed 3 Digital input selections for activating preset speeds References are set in the Constant Reference parameter group Sneed Digital Input Digital Input Digital Input P Preset IA 1 Preset a 2 Preset E 3 Basicspeed Basicspeed Preset Speed 1 ae JE II PRE RR PresetSpeed2 0 1 0 PresetSpeed3 1 2 O0 Coo a a a a E Preset Speed 6 0 aa E PresetSpeed7 1 __1 Related parameters G2 2 7 Constant Ref P2 4 2 8 Motor potentiometer DOWN 1D417 Mot Pot Ref Down Contact closed Motor potentiometer reference DECREASES until the contact is opened See details in G2 2 11 Motor Pot 24 hour support 358 0 40 837 1150 Email vaconfavacon com 88 VACON APFIFFO8S ADVANCE P2 42 9 P2 4 2 10 P2 4 2 11 P2 4 2 12 P2 4 2 13 P2 4 2 14 P2 42 15 Motor potentiometer UP D418 Mot Pot Ref Up
141. limit scaling D485 MotTorqLimSclng The motoring torque limit is equal to parameter Motoring Torque Limit if value Not Used is selected If any of the inputs is selected the motoring torque limit is scaled between zero and parameter Motorin Torque Limit O Not used 1 AI1 2 Al2 3 Al3 4 Al4 5 FB Limit Scaling 1D46 Monitoring value Generating torque limit scaling D1087 GenTorgLimSclng 120 0 VACON APFIFFO8S ADVANCE The generator torque limit is equal to parameter Generator Torque Limit if value Not Used is selected If any of the inputs is selected the generator torque limit is scaled between zero and parameter generator torque limit O Not used 1 AI1 2 Al2 3 Al3 4 AI4 5 FB Limit Scaling 1D46 Monitoring value P2 6 3 5 1 Torque limit control P gain D610 TorqLimCtrl P This parameter defines the gain of the torque limit controller It is used in Open Loop control mode only P2 6 3 5 2 Torque limit control ga n D611 TorgLimCtrl I This parameter determines the I gain of the torque limit controller It is used in Open Loop control mode only P2 6 3 6 1 Speed Control output limit ID1382 SPC Out Limit Torque limit for the speed controller It affects both the positive and negative direction torques P2 6 3 6 2 Speed Control negative limit D645 SPC Neg Limit Negative torque limit for speed controller output P2 6 3 6 3 Speed Control positive limit ID646 SPC
142. ll Shaft is rotated during identification All the above identification selections are made in sequence 5 ID Run Fails Identification failed Identification failed in last attempt The basic motor name plate data has to be set correctly before performing the identifi cation run P2 1 3 P2 1 8 Motor basic data P2 1 9 Magnetization current can also be given if available if given before identification without rotating motor U f curve will be tuned according to given magnetization current P2 1 11 Motor Type When in closed loop and with an encoder installed also the parameter for pulses revolutions in Menu M7 has to be set The automatic identification is activated by setting this parameter to the appropriate value followed by a start command in the requested direction The start command to the drive has to be given within 20 s If no start command is given within 20 s the identifi cation run is cancelled and the parameter will be reset to its default setting The iden tification run can be stopped any time with normal stop command and the parameter is reset to its default setting In case identification run detects fault or other problems the identification run is completed if possible After the identification is finished warning will be given is not all requested identification types has been completed successfully During Identification Run the brake control is disabled Note After identification is made d
143. lue On the other hand incremental encoder z pulse will be used automatically for synchronization If it s position is defined different from zero in P2 8 5 1 Also for absolute encoders P2 8 5 1 must be different from zero otherwise it is interpreted that the encoder identification run has not been done and the running will be prohibited except if the absolute channel is bypassed by the start angle identification NOTE ModulatorType P2 10 2 need to be gt 0 to be able to use this function 0 Automatic Decision to use start angle identification is made automatically based on the encoder type connected to the drive This will serve common cases 1 Forced Bypasses the drive automatic logic and forces the start angle identification to be active Can be used for example with absolute encoders to bypass absolute channel information and to use start angle identification instead 2 On Power UP As a default start angle identification will be repeated in every start if the identification is active This setting will enable identification only in a first start after drive is powered up In consecutive starts angle will be updated based on the encoder pulse count 10 Disabled Used when Z pulse from encoder is used for start angle identification Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 141 P2 8 5 3 P2 8 5 4 P2 8 5 5 24 hour support 358 0 40 837 1150 Email vaconfavacon com Start Angle
144. me at start ID615 Start OSpeedTime After giving the start command the drive will remain at zero speed for the time defined by this parameter The ramp will be released to follow the set frequency speed reference after this time has elapsed counted from the instant when the command was given P2 9 4 4 Zero speed time at stop D616 Stop 0 Speed Time The drive will remain at zero speed with controllers active for the time defined by this parameter after reaching the zero speed when a stop command is given This parameter has no effect if the selected stop function is Coasting Note that the zero speed time starts when the ramp time is expected to reach the zero speed not when the actual speed reaches zero Such situation can happen when the generator power limit is small or the overvoltage controller is active while decelerating Stop Stop state command SA Ramp Zero Start y Stop Zero Start Zero Speed Time Speed Time Actual Speed Zero 24 hour support 358 0 40 837 1150 lt Email vaconldvacon com 152 VACON APFIFFOS ADVANCE 7 91 3 Speed controller tuning for different speed areas The speed controller can be tuned for different gains in different speed areas for slow speed and above the parameter F e d weakening point Gains for different speed areas are percentages of the original Speed Controller Gain value POIN PEN a Se P Gain 1 1
145. meter The output frequency can be copied as the keypad reference by pushing the Stop button for 3 seconds when you are on any of the pages of menu M3 Keypad Direction D123 Keypad Direction 0 Forward The rotation of the motor is forward when the keypad is the active control place 1 Reverse The rotation of the motor is reversed when the keypad Is the active control place Stop button activated D114 StopButtonActive If you wish to make the Stop button a hotspot which always stops the drive regardless of the selected control place give this parameter the value 1 Torque reference No D Torque Reference Define here the torque reference within 0 0 100 0 License NoID License 196 VACON APFIFFO8S ADVANCE 8 IDENTIFICATION FUNCTION FOR PERMANENT MAGNET SYNCHRONOUS MOTOR PM Motor has several zero positioning identification modes This chapter explains what kind of identification mode is needed to select when using different kind of hardware configuration This chapter is addition to P2 1 9 Identification parameter description and P2 8 5 2 Start Angle Identification mode description 8 1 Identification with absolute encoder When using absolute encoder identification is made only once Remade is needed if encoder and rotor position changes related to each other Motor needs to be able to rotate freel y that magnet positions can be identified Identification mode in this case is selected by
146. mmand Reverse command can be activated by a separate digital input Reverse O Forw Rev Forward Start Reverse Start Start 1 closed contact start forward DI Start 1 Start 2 closed contact start reverse DI Start 2 Freq Out f Lo Start 1 Start 2 mb NO x Figure 7 5 Start forward Start reverse The first selected direction has the highest priority When the DIN1 contact opens the direction of rotation starts the change 1 Start Rev Start command Direction command Start 1 closed contact start open contact stop Start 2 closed contact reverse open contact forward a 1 E Start 2 Figure 7 6 Start Stop Reverse 2 Start Enable Start command Run Enable DIN1 closed contact start open contact stop DIN2 closed contact start enabled open contact start disabled and drive stopped if running 24 hour support 358 0 40 837 1150 Email vaconfavacon com 86 VACON APFIFFO8S ADVANCE 3 StartP StopP Start Pulse Stop Pulse 3 wire connection pulse control DIN1 closed contact start pulse DIN2 open contact stop pulse falling edge Freg Out Start 1 Start 2 Figure 7 7 Start pulse Stop pulse The selections including the text Rising edge required to start shall be used to exclude the possibility of an unintentional start when for example power is connected re connected after a power failure after a fault reset after
147. motoring and generating side Master Follower function Different torque limits for motoring and generating side Cooling monitor input from heat exchange unit Brake monitoring input and actual current monitor for immediate brake close Separate speed control tuning for different speeds and loads Inching function two different references Possibility to connect the FB Process data to any parameter and some monitoring values Analogue input 3 and 4 can control any parameter by ID number e Possibility to control single parameters with digital inputs e Redundant Profibus possibility to connect two PB masters to control same drive freezing of control values and changing control slot in case of FBFault 24 hour support 358 0 40 837 1150 lt Email vaconfavacon com 6 VACON APFIFFO8S ADVANCE 2 VERSION PARAMETER COMPATIBILITY ISSUES e V200 Major compatibility issue o ID numbers has been changed to be more compatible with APFIFFO9 Marine and APFIFF40 SIA II applications o FreqReflinterp TC ID1780 gt ID1184 o Torque Scale ID1601 gt ID1247 o DeadTimeComp ID1580 gt 1D1751 o DeadTimeContCurL ID1581 gt ID1752 o DeadTHWComp Disa ID1704 gt ID1750 o ContrinSignal ID ID1582 gt ID1580 o Contrl Off Limit ID1583 gt ID1581 o Contrl On Limit ID1584 gt ID1582 o Contrl Off Value ID1585 gt ID1583 o Contrl On Value ID1586 gt ID1584 o ControlOutSignID ID1587 gt ID1585 o Control Mode ID1588 gt ID1586
148. n Closing frequency from forward direction 1015 29 BrakeOnFreqLim Output frequency limit to close the brake when the speed approaches zero speed from positive direction Lifting direction must be given as positive frequency Closing frequency from reverse direction D1540 BrakelnFreqLim Output frequency limit to close the brake when the speed approaches zero speed from positive direction Lowering direction must be given as negative frequency Brake On Off Current limit D1085 BrakeOnOffCurLim If motor current is below this value the brake is closed immediately It is recommended to set this value to approximately 25 of the magnetization current from the maximum used frequency 190 0 VACON APFIFFOS ADVANCE P2 15 8 External brake off delay 234 9 P2 15 9 External brake on delay 2 3 4 10 The function of the external brake can be timed to the start and stop control signals with these parameters The brake control signal can be programmed via the digital outputs See parameters External brake control 1D445 inverted D446 and Delayed outputs G2 3 1 and G2 3 2 a b torr 1D352 toy 1D353 toy Par 1D353 External External BRAKE OFF i DO1 RO1 BRAKE OFF 1 DO1 RO1 ON RO2 ON RO2 DIN1 RUN FWD DIN1 START STOP PULSE DIN2 RUN REV ce t DIN2 STOP n PULSE NX12K45 t x Figure 7 17 External brake control a Start Stop logic selection D300 0 1 or 2 b Star
149. n can be set to monitor either the high or the low limit Limit and functions are selected in G2 5 8 Supervision Limits P2 5 1 18 Reference limit supervision D449 Ref Lim Superv Active reference goes beyond the set supervision low limit high limit defined in Supervision Lim parameter group The function can be set to monitor either the high or the low limit Limit The functions are selected in G2 5 8 Supervision Limits P2 5 1 19 Temperature limit supervision D450 Temp Lim Superv The drive temperature goes beyond the set supervision limits defined in Supervision Lim parameter group The function can be set to monitor either the high or the low limit Limit and functions are selected in G2 5 8 Supervision Limits P2 5 1 20 Torque limit supervision D451 Torq Lim Superv The motor torque goes beyond the set supervision limits defined in Supervision Lim parameter group The function can be set to monitor either the high or the low limit Limit and functions are selected in G2 5 8 Supervision Limits P2 5 1 21 Motor thermal protection D452 MotTherm Fit Wrn Motor thermistor initiates an overtemperature signal which can be led to a digital output The response is selected with P2 12 5 6 ThermistorF Resp P2 5 1 22 Analogue input supervision limit D453 Ain Supv Lim The selected analogue input signal goes beyond the set supervision limits defined in G2 5 8 Supervision Lim parameter group The function can be set
150. ncoder ID Run 4 dent All NOTE Set motor control mode to Freq Control before identification O Snduction Motor pee Pe a 0 0 000 32 000 Hz Frequency Scale 523 1 0 00 320 00 Hz 2 0 0 599 0 Hz p2 1 13 SupplyVoltage 0 100 o Tf aon Table 6 4 Basic parameters G2 1 24 hour support 358 0 40 837 1150 Email vaconldvacon com 28 VACON APFIFFO8S ADVANCE 6 3 Reference Handling 6 3 1 Basic Settings Code ETJ Max Unit Default B Note O 1000 100 0 0AI1 1412 2A114A12 3A11 AI2 4 A12 Al1 5 AI1xAl2 6 Al1 J oystick 7 Al2 J oystick P2 2 2 I O Reference 8 Keypad 9 F ieldbus 10 Motor potentiometer 11 Al1 Al2 minimum 12 Al1 Al2 maximum 13 Max frequency 14 Al1 Al2 selection 15 Encoder 1 16 Encoder 2 0AI1 1412 2A114A12 3A11 AI2 Keypad reference 4 Al2 Al1 selector 5 Al1xAl2 6 Al1 J oystick 7 Al2 J oystick 8 Keypad ENE ieldbus reference P2 2 5 l OReference2 0 16 A E P2 2 6 SpeedShare 300 00 zo oo 10000 im p2 27 LoadShare 00 5000 1000 124s 6 3 2 Constant Reference Code Parameter Max Unit Default Cust ID Note man eee am mmm ve smo reference P2 2 82 Presetspeed1 0 00 320 00 Hz 1000 105 Multi stepspeed1 P2 2 83 Presetspeed2 0 00 320 00 Hz 1500 106 Multi stepspeed2 P2 2 84 Presetspeed3 0 00 320 00 Hz 2000 126 Multi stepspeed3 P2 2 85 Presetspeed4 0 00 320 00 Hz
151. nd the drive Used to generate FB Communication Fault b12 b13 b14 b15 24 hour support 358 0 40 837 1150 Email vaconfavacon com 180 VACON APFIFFO8S ADVANCE ES FB Status Word __Signel Comment l O The drive NOT ready to switch ON com Ready to switch On 1 The drive is ready to switch ON O The drive is NOT ready to run Ready to Operate 1 The drive is ready to run O The drive is NOT running 1 The drive is running and ready to release the reference O No fault active Fault Active 1 Fault IS active O Coast stop active ba Cost Stop NOT active 1 Coast stop NOT active O Emergency stop active EM Stop not Active 1 Emergency stop NOT active O No Inhibit Switch On Inhibit 1 The drive is out of fault and coast emergency stop State O NO alarm O Speed actual is NOT equal to speed reference a Speed At Ref 1 Speed actual is equal to speed reference l O Fieldbus Control NOT active a FB Control Active 1 Fieldbus Control active Indicate if speed actual is below the limit P2 4 16 b10 Above Limit O Speed actual is below the speed limit 1 Speed actual is above the speed limit EAU AA CEN S O ET S S O b15 Watch Dog Feedback P2 13 22 Fieldbus Custom Minimum D898 FB Custom Min P2 13 23 Fieldbus Custom Maximum D899 FB Custom Max With these parameters its possible to define fieldbus reference input values scaling default is 0 10000 0 100 Tel 4358 0 201 2121 e Fax 358 0 2
152. ndard profile Explained in fieldbus manual that is used or if application level profibus profile is used 1 Standard Profile that is explained in used filedbus manual 2 ProfiDirve Drive uses application level ProfiDrive profile used fieldbus board needs to be in ByPass type or communication needs to be set to ByPass mode to be able to use this E FB Control Word NEC Comment O gt 1 will reset the Switch On Inhibit state and bring the drive to Ready Run Should be reset after fault Coast Stop b1 and Emergency Stop b2 0 Coast stop Active bl EM Stop Coasting 1 Coast stop NOT active O Emergency stop Active b2 EM Stop 1 Emergency stop NOT active Normal start command b3 Start O Stop the drive 1 Start the drive O F orce speed ramp output to zero Ramp Output to Zero 1 Release speed ramp output O Hold speed ramp output OS Ramp Hold 1 Release speed ramp O F orce speed ramp input to zero Ramp Input to Zero 1 Release speed ramp input O No Action b7 Fault Reset 1 Reset active faults Run the drive with defined constant speed Inching 1 O No Action 1 Run with constant speed Run the drive with defined constant speed Inching 2 O No Action 1 Run with constant speed Activate Fieldbus control when P3 1 3 Fieldbus b10 Fieldbus Control Enable 0 Fieldbus Control NOT active 1 Activate Fieldbus Control 0 gt 1 gt 0 gt 1 1 sec square wave clock This is used to check b11 Watch Dog data communication between Profibus master a
153. nly for testing purposes or to improve starting in together with i f control Dc current level is determined by P2 8 5 6 Also P2 8 5 2 need to disabled otherwise overriding this function 142 VACON APFIFFOS ADVANCE 7831 VfControl I f control can be used to start the motor using a constant current control This is useful especially if the motor stator resistance is low which makes the motor current sensitive for u f curve tuning at low speed area 1 f control is activated by setting AdvancedOptions2 B9 1 P2 10 6 for PM motors Output Frequency P I f Start Current Motor Current If Control Limit Time s P2 8 5 6 I f Current D1693 If Current NOTE lT Current parameter is used for several different purposes lT Control This parameter defines the current level during lT control in percent of the motor nominal current Zero position with incremental encoder and Z Pulse In closed loop control utilizing the encoder z pulse defines also the current level used in starting before the z pulse is received to synchronize with DC Start Angele identification This parameter defined DC Current level when Start Angle Identification Time is set greater than zero See P2 8 5 5 Start Angle Identification Time P2 8 5 7 Mf Control Limit 1D1790 If Control Lim This parameter sets the speed limit for 1 f control in percent of the motor nominal speed 1000 100 0 1 f control is
154. ntrol place to fieldbus NOTE When the control place is forced to change the values of Start Stop Direction and Reference valid in the respective control place are used The value of parameter ID125 Keypad Control Place does not change When the input opens the control place is selected according to keypad control parameter P3 1 Control Place P2 4 2 21 Parameter Set 1 Set 2 selection ID496 Param Set1 Set2 With this parameter you can select between Parameter Set 1 and Set 2 Remember to put same input for both parameter set Parameter sets cannot be changed while drive is in run state Digital input FALSE Set 1 is loaded as the active set Digital input TRUE The active set Is saved to set 1 When making two parameter sets from the keypad 1 Set all parameters as needed for SET1 2 In P6 3 1 Parameter Set select Store Set1 3 Setall parameters as needed for SET 1 4 In P6 3 1 Parameter Set select Store Set2 Note The parameter values are stored only when selecting parameter P6 3 1 Parameter sets Store Set 1 or Store Set 2 or from NCDrive Drive gt Parameter Sets 24 hour support 358 0 40 837 1150 Email vaconldvacon com 90 VACON APFIFFO8S ADVANCE P2 4 2 22 Motor control mode 1 2 D164 Mot Ctrl Mode1 2 This digital input is used to change between to motor control mode selection parameters P2 8 1 Motor Ctrl Mode 1D600 P2 8 2 Motor Ctrl Modez 1D521 Contact is open Motor
155. o Modulator Index Limit Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 47 6 9 7 Identification parameters Control keypad Menu M2 gt G2 6 6 Code Parameter Min Max Unit Default Cust ID P2881 Fluxl0 0 2500 10 1355 p2882 Flux20 0 2500 20 1356 p2883 Flux30 0 2500 30 1357 P2884 Flux40 0 2500 40 1358 P2885 Fluxs0 0 250 50 1359 P2886 Flux60 0 250 60 1360 P2887 Flux70 0 2500 7 1361 P2888 Flux80 0 2500 so 1362 P2889 Flux90 0 2500 9 1363 P2 88 10 Flux100 0 2500 100 1364 p28 811 Flux110 0 250 110 1365 P2 8 8 12 Flux120 0 250 120 1366 P2 88 13 Flux130 0 2500 130 1367 P2 8 8 14 Flux140 0 2500 140 1368 P2 8 8 15 Flux150 0 2500 150 1369 Poo ene Rs voltage drop 30000 Varies 662 Kaa tor K calculation in open loop P2 8 8 17 Ir add zero point 30000 artes lem voltage P2 8 8 18 Ir add generator po 30000 varies 665 scale scale Dropp P2 8 8 21 Motor BEM 320 00 674 Voltage P2 8 8 22 luOffset 32000 32000 O 8 P2 8 8 23 IvOffset 32000 32000 O 69 P2 8 8 24 IwOffset 32000 32000 O f BID P2 8 8 25 EstimatorKp_ 3200 1781 P2 8 8 26 NoLoad Torque 0 3000 0 BIR P2 8 8 27 ID Run Curr
156. o Control Filt TC ID1589 gt ID1721 o I f Control Lim ID1608 gt ID1790 o lT Current ID1609 gt ID1693 o FBFaultDelay ID1500 gt ID1850 o ID Control DI B1 ID1574 gt ID1277 o B10 Value ID1578 gt ID1193 o B11 Value ID1575 gt ID1182 o Ramp Rate ID1579 gt DI1112 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 9 7 3 COMMISSIONING NOTES 3 1 Frequency scale This application support output frequency up to 599 Hz if higher output frequencies are needed ask APFIFF41 Advanced HS application from Vacon technical support and guidance to how to obtain license key for high speed operations 3 2 Parameter download Before downloading parameters to drive it is recommended to select first frequency range and after that download parameters to drive Parameter to select frequency range is P2 1 12 Frequency Scale 24 hour support 358 0 40 837 1150 Email vaconfavacon com 8 o VACON APFIFFOS ADVANCE 4 CONTROL I O Reference potentiometer NXOPTA1 1 10 KQ r o 1 H0V Reference voltage output Voltage for potentiometer etc IS AA 2 Al1 Analogue input 1 Analogue input 1 frequency reference Range 0 10V R 200Q Input range selected by jumpers Range 0 20 mA R 2500 Default range Voltage O 10 V NS 4 Al2 Analogue input 2 Analogue input 2 frequency reference 5 Al2 Range 0 10V R 200Q Input range selected by jumpers Range 0 20 mA R 2500 Default range Current
157. o decrease 5 Hz from the frequency reference The function is used for e g when balanced load is needed for mechanically connected motors P2 9 2 Load Drooping Time D656 LoadDroopinglime This function is used in order to achieve a dynamic speed drooping because of changing load The parameter defines the time during which the speed is restored to the level it was before the load increase Actual speed rpm Torque 24 hour support 358 0 40 837 1150 Email vaconldvacon com 150 0 VACON APFIFFOS ADVANCE 791 1 QpoenLloop Settings P2 9 3 1 Speed controller P gain Oven Loop ID637 OL Speed Reg P Defines the P gain for the speed controlled in Open Loop control mode P29 3 2 Speed controller gain Oven Loop D638 OL Speed Reg l Defines the gain for the speed controlled in Open Loop control mode P2 9 4 1 Speed control P gain D613 Speed Control Kp Gain for the speed controller in closed loop motor control operation Gain value 100 means that the nominal torque reference is produced at the speed controller output for the frequency error of 1Hz P294 2 Speed control time D614 Speed Control Ti Sets the integral time constant for the speed controller Increasing the time increases stability but lengthens the speed response time Kp 30 Ti 100 Pal ca Kp 30 Ti 300 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 151 P2 94 3 Zero speed ti
158. oad is too high 2 Motor values are set incorrectly Correcting measures e Decrease motor load e f no motor overload exists check the temperature model parameters F17 Motor underload fault The purpose of the motor underload protection is to ensure that there is load on the motor when the drive is running If the motor loses its load there might be a problem in the process e g a broken belt or a dry pump The underload curve is a squared curve set between the zero frequency and the field weakening point The protection is not active below 5Hz the underload time counter is stopped The torque values for setting the underload curve are set in percentage which refers to the nominal torque of the motor The motor s name plate data parameter motor nominal current and the drive s nominal current lu are used to find the scaling ratio for the internal torque value Correcting measures e Check load 24 hour support 358 0 40 837 1150 Email vaconldvacon com 202 e VACON APFIFFOS ADVANCE F22 F24 F25 F26 F29 EEPROM checksum fault Possible cause 1 Parameter save fault 2 Faulty operation 3 Component failure Correcting measures e Should the fault re occur contact your local distributor Counter fault Possible cause 1 Values displayed on counters are incorrect Correcting measures e Have a critical attitude towards values shown on counters Microprosessor watchdog fault Possible caus
159. ol OFF External Brake Control ON R 1 O OO O O VL 23 5 Encoder 1 Frequency Hz 1D 1124 Encoder frequency after filter P2 8 4 6 Encoder1FiltTime V1 23 6 OutoutPower kw ID 1508 Unfiltered electrical drive output power 24 hour support 358 0 40 837 1150 lt Email vaconfavacon com 20 e VACON V1 23 7 V1 23 8 V1 23 9 V1 23 10 V1 23 11 V1 23 12 V1 23 13 V1 23 14 V1 23 15 V1 23 16 V1 23 17 V1 23 18 V1 23 19 V1 23 20 APFIFFOS ADVANCE Sensor 1 temperature CY ID 50 Sensor 2 temperature CY ID 51 Sensor 3 temperature CY ID 52 Sensor 4 temperature CY ID 69 Sensor 5 temperature CY ID 70 Sensor 6 temperature CY ID 71 Separate measurement from two temperature measurement boards The signal has 4 s filtering time ABS Encoder Revolutions 1055 Absolute encoder revolution information ABS Encoder Position D54 Absolute encoder position within one rotation See encoder manual for scaling D1180 Final torque reference from speed control and torque control Also includes torque step and acceleration compensation factors Actual Torque Reference Hz ID1131 Final reference to speed controller After ramp generator and after Speed Step function used for closed loop speed tuning when used together with Encoder 1 frequency Final Frequency Reference Hz ID 1132 Frequency error Compares ramp output to actual encoder frequency with 0 001 Hz accuracy Can be used for speed control tunin
160. oling Fault delay P2 12 1 1 P2 12 1 2 O No response P2 12 1 8 Encoder fault mode 1 Warning 2 F ault stop by coasting Table 6 26 Common settings 6 13 2 Temperature sensor protections Parameter i Unit Default Cust O Not used ID Write 1 Sensor 1 in use 2 Sensor 1 amp 2 in use 3 Sensor 1 2 3 in use 4 Sensor 2 amp 3 in use 5 Sensor 3 in use O No response 1 Warning 2 F ault stop acc to 2 3 2 3 F ault stop by coasting P2 12 2 3 TBoard1Warn Lim 30 0 2000 ce 1200 741 Alarmtrigginglimit P2 12 2 4 TBoardlFltLim_ 30 0 2000 Ce 1300 742 Faulttrigginglimit O Not used ID Write 1 Sensor 1 in use 2 Sensor 1 2 in use P2 12 25 TBoard 2 Numbers 5 743 3 Sensor 1 amp 2 amp 3inuse 4 Sensor 2 amp 3 in use 5 Sensor 3 in use P2 12 2 6 Board 2 Warn Lim 30 0 2000 ce 1200 745 S P2 12 2 7 TBoard 2FltLim 30 0 2000 ce 1300 746 ss Table 6 27 PT 100 protections P2 12 2 1 TBoard 1 Numbers P2 12 2 2 TBoard Flt Resp 6 13 3 Stall Protection Code Parameter Min Max Unit Default Cust ID Note 24 hour support 358 0 40 837 1150 Email vaconfavacon com 520 VACON APFIFFO8S ADVANCE O No response 1 Warning 2 F ault stop acc to 2 3 2 3 F ault stop by coasting P2 12 3 2 Stall urent 01 2x A W 710 P2 12 3 3 _Ae e A A P2 12 3 4 Stall frequency limit 10 P212 Hz 250 112 Table 6
161. on a calculated model and it uses the output current of the drive to determine the load on the motor The motor thermal protection can be adjusted with parameters The thermal current specifies the load current above which the motor is overloaded This current limit is a function of the output frequency P2 12 5 1 Motor thermal protection reasponse ID704 Motor Therm Prot Defines the response when the calculated temperature of the motor has reached 105 monitoring signal O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P2 12 5 2 Motor ambient temp factor ID705 MotAmbTempFactor Defines the temperature factor for conditions where the motor is located The factor can be set between 100 0 100 0 100 0 0 C 0 0 40 C 100 0 80 C P2 12 5 3 Motor cooling factor at zero speed 10206 MIP f0 Current Defines the cooling factor at zero speed in relation to the point where the motor is running at nominal speed without external cooling The default value is set assuming that there is no external fan cooling the motor If an external fan is used this parameter can be set to 90 or even higher Note The value is set as a percentage of the motor name plate data Nominal current of motor not the drive s nominal output current The motor s nominal current is the current that the motor can withstand in direct on line
162. on with this parameter See also the Vacon I O boards manual 0 Not used ID Write value of maximum temperature can be written from fieldbus 1 Sensor 1 in use 2 Sensor 1 2 in use 3 Sensor 1 amp 2 3 in use 4 Sensor 2 amp 3 in use 5 Sensor 3 in use Note If the selected value is greater than the actual number of used sensor inputs the display will read 200 C If the input is short circuited the displayed value is 30 C P2 12 2 2 Temperature board fault response ID740 TBoard Flt Resp O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P2 12 2 3 Temperature board 1 warning limit I1D741 TBoard1 Warn Lim Set here the limit at which the PT100 warning will be activated P2 12 2 4 Temperature board 1 fault limit 10242 TBoard1 Flt Lim Set here the limit at which the temperature fault F56 will be activated P2 12 25 Temperature board 2 numbers ID743 TBoard2 Numbers If you have two temperature sensor boards installed in your frequency converter you can choose here the combination inputs in use in the second board See also the Vacon I O boards manual 0 Not used ID Write value of maximum temperature can be written from fieldbus 1 Sensor 1 in use 2 Sensor 1 2 in use 3 Sensor 1 amp 2 3 in use 4 Sensor 2 amp 3 in use 5 Sensor 3 in use P2 12 2 6 Temperature board 2 warning limit D
163. opper in use Brake chopper not in use 0 500 V Unit 844 V 500 V Unit 797 V High Voltage 690 V Unit 1164 V 690 V Unit 1099 V a 1 25 Estimated DC nominal voltage 1 18 Estimated DC nominal voltage Norm Voltage 2 S BrakeChLevel 1 07 brake chopper level Brake chopper level Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 123 P2 6 5 3 P2 6 5 4 24 hour support 358 0 40 837 1150 Email vaconfavacon com Brake chopper 10502 Brake Chopper When the AC drive is decelerating the motor the inertia of the motor and the load are fed into an external brake resistor This enables the drive to decelerate the load with a torque equal to that of acceleration provided that the correct brake resistor has been selected See separate Brake resistor installation manual Brake chopper test mode generates pulse to resistor every second If the pulse feedback is wrong resistor or chopper is missing fault F12 is generated Over Voltage Reference Select Brake chopper level O High voltage 500 V Unit 797 V 690 V Unit 1099 V 1 Norm Voltage 1 18 Estimated DC nominal voltage 2 BrakeChLevel Brake chopper level O Not Used No brake chopper used Brake chopper not active or present in the DC link NOTE The overvoltage controller level is set to a little lower see parameter P2 6 5 2 1 On Run Brake chopper in use and tested when running The drive s own brake chopper is activated
164. or power down the drive P2 12 4 1 Speed error fault function ID752 Speed Error Mode Defines the fault function when the speed reference and the encoder speed are above the set limits O No response 1 Warning 2 Fault stop mode after fault always by coasting P2 12 4 2 Speed error maximum difference ID753 SpeedErrorLimit Defines the limit when fault situation is noted The difference between the speed reference and the encoder speed Percentage value is in relation to motor nominal frequency P2 12 4 3 Speed error delay ID754 Speed Fault Delay Defines the delay after which a speed error is considered as a fault When used to disable open loop slip compensation based on encoder frequency It Is recommended to set this time to zero to avoid a speed jump at the time of encoder malfunction 24 hour support 358 0 40 837 1150 Email vaconfavacon com 168 VACON APFIFFOS ADVANCE 7 12 5 Motor Protection The motor thermal protection is to protect the motor from overheating The drive is capable of supplying higher than nominal current to the motor If the load requires this high current there is a risk that the motor will be thermally overloaded This is the case especially at low frequencies At low frequencies the cooling effect of the motor is reduced as well as its capacity If the motor is equipped with an external fan the load reduction at low speeds is small The motor thermal protection is based
165. ormat instead of 1 ms Start P29 45 SPCfIPoint 0 00 32000 Hz 00 1301 P29 46 SPCfOPoint 0 00 32000 Hz 000 1300 P29 47 SPCKpfO f 1000 100 1299 P2 9 4 8 SPCKpFWP_ 1000 100 12 ______ minimum minimum Kp Torque Table 6 23 Speed control CL settings Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 49 6 11 Drive Control Code Parameter Min Max Unit Default Cust ID Note P2 10 1 Switching frequency 1 0 Varies kHz Varies 601 ___________ P2 10 2 Modulator Tye 0 3 0 J I56 __________ P2 10 3 Control Options 0 65535 64 8 P2 10 4 Advanced Options 1 65535 0 SOO P2 10 5 Advanced Options2 65535 J OTL P2 10 6 Advanced Options4 0 65535 0 OB P2 10 7 Advanced Options5 0 65535 OP P2 10 8 RestartDelay_ 0 65535 s Varies 1424 P2 10 9 RestartDelayCL_ 0 60 000 s Varies 672 CL andFlyingStart Size Size Table 6 24 Drive control 24 hour support 358 0 40 837 1150 Email vaconldvacon com 50 VACON APFIFFO8S ADVANCE 6 12 Master Follower Control Parameters Control keypad Menu M2 gt G2 5 Code Parameter Max Unit Default Cust Note Bp O Not Used 1 Master 320 00 Master Follower 1324 2 Follower Table 6 25 Master Follower Control parameters G25 Mode Follower Speed Pare Reference Select it P2 11 1
166. ort 358 0 40 837 1150 Email vaconldvacon com 14 0 VACON APFIFFO8S ADVANCE 6 1 1 Monitoring values 2 Control keypad menu M1 23 Code Parameter Unit Form ID Description V1233 DCVoltage V 44 UnfilteredDClinkvoltage VL23 4 Application Status 43 Word 4 s filtering V1 23 10 Sensor 4Temp Ce 69 4sfiltering Revolutions V1 23 14 ABS Encoder Position 5 vas eee Reference control and or torque control Reference V1 23 17 Stepresponse Hz 182 V1 23 18 Encoder 2 Frequency Hz 4 53 V123 19 IDRunStatus S V1 23 20 Pole Pair Number T58 S Table 6 2 Monitoring values 2 Tel 358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 15 6 1 2 FieldBus Monitoring values Control keypad menu M1 24 Code Parameter Unit Form ID Description V1 24 1 FBControlWord MO S V1242 EB Speed ber 8 V1243 FBStatusWord 6l S V1244 FBActualSpeed 8H V1 24 6 FB Limit Scaling 46 DefaultControlof FBPD2 V1 24 8 FB Analog Output 48 DefaultControlof FBPD4 ES Motor current drive V1 24 9 FB Motor Current A HH 45 Independent given with one decimal point V1 24 10 FaultWordd R V124 11 FaultWord2 V1 24 12 WarningWordl V1 24 13 Last Active Fault V1 24 14 DinStatusWord V1 24 15 DinStatusWord2 V1
167. osed P2 15 7 dde bel 320 00 1085 immediately id current Current Limit C below this value P2 15 8 all 100 00 00 352 From brake off limits brake off delay External From Run Request Use eae brake on delay R p Te a longer time than ID104 1 Warning P2 15 10 Brake Fault Action 1316 2 Fault stop acc to 2 3 2 3 aul L A by coasting P2 15 11 Brake Fault Delay 0 00 320 00 s 020 1317 Table 6 38 Brake control parameters G2 3 9 6 16 1 Brake Control Start up torque for CL Parameter O Not used P2 15 12 1 Start up torque oe memory 2 Torque reference 3 Start up torque fwd rev P2 15 12 2 300 0 3000 s 00 63 P2 15 12 3 300 0 3000 s OO 64 P2 15 12 4 10000 ms 1 1371 1 Automatic Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 57 6 17 Code P2 16 1 P2 16 2 P2 16 3 P2 16 4 P2 16 5 P2 16 6 P2 16 7 P2 16 8 P2 16 9 Autorestart parameters Control keypad Menu M2 gt G2 8 Parameter Min Max Unit Default Cust ID Note Waittime 010 1000 s 050 717 sd Trialtime 000 6000 s 010 78 O Ramp 1 lying start 2 According to Stop Function Start function Number of tries after overvoltage trip a overcurrent trip a Y reference trip Number of tries after motor temperature fault trip Number of tries after external fault trip Number of tries after io underload fault t
168. otated during identification All above identification possibilities are made in sequence 5 ID Run Fails Identification failed Identification has been failed OK Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 5 1 2 Basic Features Advanced application provides a wide range of parameters for controlling motors It can be used for various kinds of different processes where wide flexibility of I O signals is needed and PID control is not necessary if you need PID control functions use the PID Control Application or Pump and Fan Control Application The frequency reference can be selected e g from the analogue inputs joystick control motor potentiometer and from a mathematical function of the analogue inputs There are parameters also for Fieldbus communication Multi step speeds and jogging speed can also be selected if digital inputs are programmed for these functions 1 3 Fastresponse This application digital inputs and analogue inputs are handled in 1 ms time level Atype option boards Byusing hardware bypassing filtering function to OPT Al1 option board o See ID1084 Control Options Support for Fast Profibus profile When fast mode is activated it s not possible to use B type boards Only bypass mode can be used when fast Profibus mode is activated Service data is not supported by fast Profibus Additional functions Power limit functions Different power limits for
169. oup 100 input values can be set to correspond 25 Hz thus when both are at 100 final reference will be 50 Hz 3 Al1 Al2 Analogue Input 1 Analogue Input 2 4 Al2 Al1 Analogue Input 2 Analogue Input 1 5 AlLxAI2 Analogue Input 1 x Analogue Input 2 6 Al1 J oystick Analogue input 1 10 Vdc 10 Vdc 7 Al2 J oystick Analogue input 2 10 Vdc 10 Vdc 8 Keypad Ref Reference from keypad R3 2 9 Fieldbus Reference is taken from Fieldbus alternative scaling can be selected in G Fieldbus 10 Motor Pot Motor potentiometer Reference handled with two digital input G Input Signals Digital Inputs increase and decrease Behaviour adjusted in G Ref Handling Y Motor Poten mete 11 Al1 Al2 min The minimum of Analogue Input 1 and Analogue Input 2 is used as reference 12 Al1 Al2 max The maximum from Analogue Input 1 and Analogue Input 2 is used as reference 13 Max Freq Maximum Frequency P2 1 2 Max Frequency is used as reference 14 Al1 AI2 Sel AlT Al2 Selection Digital Input I O Ref 1 2 is used to select between Analogue Input 1 and Analogue Input 2 reference 1 0 Ref 1 2 is sued to elect between 1 0 Reference and 1 0 Reference 2 if selection is different than 14 this one 15 Encoder 1 Reference is read from encoder input 1 16 Encoder 2 Reference is read from encoder input 2 This selection is usable with double encoder boards Could be
170. p command thus making the next start faster because flux is already available in the motor The function is Used e g in a system where several repeated starts are made in short cycles The flux level can be adjusted by parameter Stoo State Flux O Fluxis not maintained in the motor gt 0 Flux off delay in seconds 1 Flux is maintained indefinitely in the motor 1300 VACON APFIFFOS ADVANCE P2 7 25 Stop State Flux D1401 Stop State Flux The amount of flux in percentage of the motor nominal flux maintained in the motor after the drive is stopped The flux is maintained for the time set by parameter 1D1402 F ux Off Delay This parameter can only be used in closed loop motor control Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 131 7 8 Motor Control Open Loop control Open loop control controls the motor without encoder feedback from the motor shaft Control mode selections 0 1 and 2 are open loop control modes Slip Induction motor torque is based on slip When load increases also slip will increase Slip is the speed that rotor is behind of stator electrical frequency Below picture presents torque that is produced by induction motor when connected directly on line 1 Motor Synchronous speed Motor is taking only magnetization current 2 Motor nominal operation point Motor is producing 100 of rated torque and power Actual Shaft speed is motor nominal speed and motor takes nominal current
171. pective parameter set with ID720 to ID725 a permanent fault is generated Three Auto Reset times Fault Active Trial time Warning Active Auto Reset Wait time Fault Trig Figure 7 18 Example of Automatic restarts with three restarts P2 16 3 Automatic restart Start function 102719 Start Function The Start function for restart is selected with this parameter restart will take place if there is a static Start command active when an automatic fault reset is made O Start with ramp 1 Flying start 2 Start according to Start Function parameter Default The following Number of tries parameters determine the maximum number of automatic restarts during the trial time The time count starts from the first autoreset If the number of faults occurring during the trial time exceeds the values set by number of tries the fault state becomes active Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 193 P2 16 4 P2 16 5 P2 16 6 P2 16 7 P2 16 8 P2 16 9 24 hour support 358 0 40 837 1150 Email vaconfavacon com Number of tries after undervoltage fault trip ID720 Undervolt Tries This parameter determines how many automatic fault resets can be made during the trial time after undervoltage trip 0 No automatic reset gt 0 Number of automatic fault resets after undervoltage fault Number of tries after overvoltage trip D721 Overvolt
172. perature limit P2 5 1 19 supervision P2 5 1 20 Torque limit supervision See 1D350 Drive temperature supervision See 1D354 See 1D348 Thermistor fault or P2 5 1 21 Motor thermal protection warning P2 5 1 22 MTS Me linea Supervision limit P251 23 ai Motor regulator P2 5 1 24 Fieldbus digital input 1 activation G igi 0 1 P2 5 1 25 FB Dig 1 Parameter control P2 5 1 26 Fieldbus digital in put2 O1 0 1 FB CWB12 P2 5 1 27 FB Dig 2 Parameter 892 Select parameter to control P25 128 Fieldbus digitalimput3 01 01 457_ EBCWBLB P2 5 1 29 FB Dig 3 Parameter 893 Select parameter to control P2 5 1 30 Fieldbus digital input 4 01 01 169 FBCWB14 P2 5 1 31 FB Dig 4 Parameter 894 Select parameter to control P2 5 1 32 Fieldbus digital Input B 01 01 170 FBCWB15 P2 5 1 33 FB Dig 5 Parameter 895 Select parameter to control P2 5 1 34 Safe Disable Active 01 01 ___ 756 ______ P2 5 1 35 MCC Close Continuous 0 1 01 ___ 118 _______ P2 5 136 MCC Close Pulse 01 01 1219 445 463 See 1D356 One of limit controller is active FB CWB11 Select parameter to 0 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 37 6 6 2 Analogue output 1 Control keypad Menu M2 gt G2 3 5 Code Parameter Mi Max Unit Default Cust ID Note n Analogue output 1 TTF programming ON ot used 4 mA 2 V 1 Output freq 0 fmax
173. quency 2 G P Max Frequency IN O CF F SEL P Max Frequency 2 IN 1 G SEL UX M G INO CP Control Place K INO IN 1 INO IN 1 D I O Ref 1 2 P I O Reference I O Reference 2 IN 1 k P Keypad Ref Sel IN 2 e P F Preset speeds P Fieldbus Ctr T Al IN 3 P 4mA Fault Freq AND F Follower lt we PC PC Control o F Ref from Master IN 2 SEL Final Reference Location SEL G Col Enable Inching G INO IN 0 F Ramp Follower SEL IN 1 CP Inchi P E ching Ref 1 2 IN 1 Fw ConstantFreqRef6 INO Fw ConstantFreqRef7 LE PC PC Reference Speed reference chain before ramp control P Neg Freq Limit KP Max Frequency FreqRef1 S Fw FreqRefActual FW FreqRef2 CT MN IN Filt x2 Switch IN OU RampControlln TC SpeedShare MULTIP C 100 00 DIVIS Fw FreqRefFilterTC P Start OSpeedTime LIMIT MN IN MX P Max Frequency 4 P Pos Freq Limit Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE 7 2 1 Basic Parameters P2 2 1 Torque reference scale D1247
174. r support 358 0 40 837 1150 Email vaconfavacon com Current limit D107 Current Limit This parameter determines the maximum motor current from the AC drive The parameter s value range differs from size to size When the Current limit is changed the Stall current limit is internally calculated to 90 of the current limit if the Stall current limit is greater than the Current limit When the current limit is active the drive output frequency is reduced until current is below the set limit In closed loop control the current limit affects the torque producing current limit not total current This can be changed in options group with the LimitTotalCurrent parameter In drive synch operation limiting is for average current of units Scaling of current limit 1D399 Currnt Lim Sclng O Not used 1 AI1 2 Al2 3 Al3 4 AI4 5 FB Limit Scaling 1D46 Monitoring value This signal will adjust the maximum motor current between 0 and the parameter Motor Current Limit 0 LE dA ore SE 116 VACON APFIFFOS ADVANCE 7 6 2 Power limit handling Power limit function is meant to limit the drive output power to the motor The general way to do this is to give a limiting signal from a primary system that gives information about how much power is available for drive operations NOTE Power limit is not operational in open loop control in Advanced application If power limit is needed in open loop control us
175. rameter Response to the 4mA reference fault Response Is selected in G2 11 6 P2 5 1 8 Drive overtemperature warning D439 OverTemp Warn Drive temperature has exceeded normal operation conditions Temperature limit may wary depending on drive type on size P2 5 1 9 Reverse D440 Reverse Drive output frequency is negative P2 5 1 10 Wrong direction ID441 WrongDirection Motor rotation direction is different from the requested one This happens in situation when external force makes the motor rotate in different direction or when the direction change command has been given and the drive is still ramping down to change direction P2 5 1 11 At reference speed D442 At Ref Speed Induction motor Speed is within nominal slip of the reference PMS motor Output frequency is within 1 Hz of the reference frequency 24 hour support 358 0 40 837 1150 Email vaconfavacon com 102 VACON APFIFFO8S ADVANCE P2 5 1 12 Jogging speed ID413 Jogging Speed J ogging speed command has been given P2 5 1 13 0O Control Place ID444 10 Control Place Active control place is I O terminal defined by the parameter for Control place P3 1 or forced with digital input function 7 5 1 1 Brake Control The mechanical brake control has two parts that need to be synchronically controlled The first part is the mechanical brake release and the second is the speed reference release Whole brake control logic is explained in
176. revent shaft movements during identification Angle identification is done in every start by feeding motor with a DC pulses that identifies magnet position DC pulses are in two different groups First one identifies zero position and second one makes polarity check These DC current levels are adjusted by P2 8 5 3 Start Angle Identification Current and P2 8 5 4 Polarity Pulse current respectively NOTE Not all motors are suitable for this identification mode Benefit of this mode is that motor can be fully loaded from the start Related parameters P2 8 5 2 Start Angle Identification Mode ID1691 P2 8 5 1 PMSM Shaft Position ID649 P2 8 5 3 Start Angle Identification Current 1D1759 P2 8 5 4 Polarity Pulse current ID1566 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 197 8 3 Identification with incremental encoder with Z pulse input When using incremental encoder with Z pulse identification is made only once Remade is needed if encoder and rotor position changes related to each other Motor needs to be able to rotate freely that magnet positions can be identified Identification mode in this case is selected by P2 1 10 Identification selection 3 Enc ID Run During identification drive feeds DC current to motor 90 of motor nominal this causes motor to move to zero position there may be oscillatory movement on the shaft When motor oscillatory movement has stopped motor
177. rip o Table 6 39 Autorestart parameters G2 16 24 hour support 358 0 40 837 1150 Email vaconldvacon com 58 VACON APFIFFO8S ADVANCE 6 18 Keypad control Control keypad Menu M3 The parameters for the selection of control place and direction on the keypad are listed below See the Keypad control menu in the Vacon NX User s Manual Code Parameter Unit Default Cust ID OPC Control 14 0 terminal P3 1 Control place 2 Keypad A ieldbus NN R3 2 Keypad reference P2 1 2 Direction on P3 3 keypad P3 4 Stop button button 1 Stop button always enabled R3 5 P3 6 Table 6 40 Keypad control parameters M3 Pei a na O _imited function of Stop 00 o 6 19 System menu Control keypad Menu M6 For parameters and functions related to the general use of the frequency converter such as application and language selection customised parameter sets or information about the hardware and software see Chapter 7 3 6 in the Vacon NX User s Manual 6 20 Expander boards Control keypad Menu M7 The M7 menu shows the expander and option boards attached to the control board and board related information For more information see Chapter 7 3 7 in the Vacon NX User s Manual Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 59 7 DESCRIPTION OF PARAMETERS 7 1 Basic Parameters P2 1 1 P2 1 2 P2 1 3 P2 1 4 PLL P2 1 6 P2 1 7 P2 1 8 24 hour support 358 0 40
178. rive requires rising edge of start command Note Advance application has all identified values stored to parameters no need to redo identification if previous parameters are loaded back to the dive if e g control board is changed Motor Type D650 Motor Type Select used motor type with this parameter O Induction Induction motor Asynchronous motor 1 PMSM Permanent magnet synchronous motor Contact factory before using with externally magnetized motor See related parameter in G2 8 6 Motor Control Y PMSM Control Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE P2 1 12 P2 1 13 24 hour support 358 0 40 837 1150 Email vaconfavacon com VACON 63 Frequency Scale D523 This parameter defines speed area where frequency converter can operate Changing this parameter affect to all Hz and rpm monitoring values and parameters O 0 000 32 000 Hz for low speed motors 0 0 1 920 0 rom 1 0 00 320 00 Hz standard O 19 200 rpm 2 0 0 599 0 Hz for high speed motors 0 35 940 rpm Supply Voltage ID1201 This parameter can be used when license key P3 6 License has been give This enables use of 690 Vac unit in voltage range of 500 Vac unit Contact factory for warranty and license issues 64 VACON APFIFFOS ADVANCE 7 2 Reference Handling Ref Handling Priority order of Advance application speed reference chain DI SEL a Preset Speed Max Fre
179. rol Mode SpeedControl 1 Positive Negative Frequency limits MaxFreqLimit 2 RampOut 4 RampOutPut 3 Negative frequency limit RampOut MIN 4 RampQut Positive frequency limit MAX 5 RampoOut in Window 6 0 RampOut 7 RampQut in Window with On Off limits Window 0 SpeedControl Speed control mode The drive is forced to operate in speed control mode while the motor control mode parameter is set to torque control mode thus allowing selection of speed control and torque control mode with single parameter e g from Fieldbus 1 MaxFreqLimit Positive and negative frequency limits Speed is not limited by speed reference only maximum frequency or Positive and Negative frequency limit if set lower than maximum frequency parameter Speed RPM speed controller active P Pos Freq Limit Drive in Torque Control Drive in Torque Control P Neg Freq Limit speed controller active Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 73 2 RampOutput Ramp output for both directions Speed is limited by reference after ramp generator thus speed will increase with set ramp time until actual torque is equal to reference torque If speed is below reference when load is removed from the shaft the speed will increase without ramp This is the default selection For master follower system it is recommended to use selection that allows a little
180. rtia compensation for winder or unwinder roll can be written from fieldbus to this parameter 24 hour support 358 0 40 837 1150 Email vaconldvacon com 76 VACON APFIFFOS ADVANCE 7 2 4 Prohibited frequencies In some systems it may be necessary to avoid certain frequencies because of mechanical resonance problems With these parameters it is possible to set limits for the prohibited frequency region and ramp rate factor to use when frequency is going above this area When the input reference is increased the internal reference is kept at the low limit until the input reference is above the high limit P2 2 10 1 Prohibit frequency area 1 Low limit D509 Range 1 Low Lim P2 2 10 2 Prohibit frequency area 1 High limit D510 Range 1 High Lim Range definition where a different ramp time defined by RampTimeFactor is used Used Speed Reference RPM High Lim Low Lim p Requested Speed Reference PM P2 2 10 3 Ramp time factor for prohibited range D518 RampTimeFactor Multiplier of the currently selected ramp time between prohibit frequency limits Speed RPM High Lim Ramp Time Wo Ramp Time Factor 0 3 Factor 2 5 Low Lim Time s Figure 7 1 Ramp rate scaling between prohibit frequencies Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8 ADVANCE VACON 77 7 2 5 Motor potentiometer Motor potentiometer is used to control the reference with t
181. s 24 hour support 358 0 40 837 1150 Email vaconfavacon com 100 0 VACON APFIFFOS ADVANCE 7 4 5 Inversion control P2 4 7 1 Inversion Control D1091 INV Control Inversion control allows you to select which input signal operation will be inverted BOO 1 Reserved B01 2 Reserved B02 4 Inverted Run Enable digital input B03 8 Inverted Brake acknowledge digital input Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 101 7 5 Output signlas 7 5 1 Digital output signals In the Advance application all output signals are not used by default P25 1 1 Ready D432 Ready The frequency converter is ready to operate Common reasons when ready signals are missing Runenable signal is low DC Voltage is too low DC Voltage is too high P2 5 1 2 Run ID433 Run The frequency converter is modulating P2 5 1 3 Fault D434 Fault A fault trip has occurred P2 5 1 4 Inverted fault D435 Fault Inverted No active faults in the drive P25 15 Warning 10426 Warning General warning signal P2 5 1 6 External fault or warning 1D437 Ext Fault Warn Fault or warning depending on parameter Response to external fault P2 4 2 11 Ext Fault Close and P2 4 2 12 Ext Fault Open are used to trigger a fault P2 12 1 External fault is used to select response P2 5 1 7 Reference fault or warning 4mA ID438 Al Ref Faul Warn Fault or warning depending on pa
182. s gt Note When power from control board is removed terminals 22 23 are open When using the Master Follower function the follower drive will open the brake at the same time as the Master even if the Follower s conditions for brake opening have not been met P2 5 1 15 External brake control inverted D446 ExtBrakeCtrl Inv See detail description about brake operation in G2 15 Brake Control Example OPTA2 board ROL Brake function ON Terminals 22 23 are open Relay not energized Brake function OFF Terminals 22 23 are connected Relay is energized Brake Open Command Brake Close Command Brake function OFF Brake function ON 21 21 22 23 23 When using the Master Follower function the follower drive will open the brake at the Same time as the Master does even if the Follower s conditions for brake opening have not been met 24 hour support 358 0 40 837 1150 Email vaconfavacon com 104 0 VACON APFIFFO8S ADVANCE P2 5 1 16 Output frequency limit 1 supervision 1D447 Ereg Uur SupvLim1 The output frequency goes outside the set supervision limits defined in Supervision Lim parameter group The function can be set to monitor either the high or the low limit Limit and functions are selected in G2 5 8 Supervision Limits P2 5 1 17 Output frequency limit 2 supervision 1D448 Ereg Uur SupvLim2 The output frequency goes outside the set supervision limits 2 defined in Supervision Lim parameter group The functio
183. selection parameter ID General Status Word Choose monitoring data in 896 _ O All 4 Slot D P2 13 20 Control Slot Selecto 0 8 0 440 5 Slot E 896 899 P2 13 21 ProfiBusMode 1 2 1 1 Standard 2 ProfiDrive P2 13 22 FB Custom Minimu 32000 432000 NS P2 13 23 32000 432000 MN 10000 Maximum Table 6 35 Fieldbus parameters FB Speed Reference 898 aii l Minimum scaling FB Speed Rederence Maximum Scaling Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 55 6 15 ID Control Functions 6 15 1 Value Control Keypad Menu M2 gt G2 2 9 Code Parameter Max Unit Default P2 14 12 Corral er 32000 32000 Limit p21413 Control InputOn 32000 32000 Limit p2 14 1 4 Control Output Off 23000 32000 Value p2 14 1 5 Control OutputOn 3000 32000 Value P21416 Control ae sai 1 Scale ABS 2 Scale INV ABS P2 14 1 7 Control Mode 3 SR 4 Scale 5 Scale INV p2 14 1 8 Control za 0 000 32 000 0 000 za rime Table 6 36 Power reference input signal selection G2 2 8 6 15 2 DIN ID Control 1 Code Parameter Min Max Unit Default Cust Note P2 14 2 1 icono or em o is Slot Board input No P2 14 2 2 IDControl DIB1 01 E10 01 1277 Slot Board input No P2 142 3 Controlled ID 10000 io abad controlled a digital input P2 14 2 4 BOOvalue 32000 32000 o 152 P2 14 2 5 tras 000 sn R S P2 14 2 6 BlOvalu
184. signal 1 signal range 1D320 All Signal Range P2 4 4 3 Analogue input signal 2 signal range ID325 AIl Signal Range O 0 20mA 10V Signal input ranges 0 10 V and 0 20 mA Input signal is used from 0 to 100 Reference Hz Analogue Input 100 1 4 20 mA Signal input ranges 4 20 mA and 2 10 V Input signal is used from 20 to 100 Reference Hz Max Freq 0 20 Analogue Input 100 2 10 10V Signal input range 10V 10 V Input signal is used from 100 to 100 Reference Analogue Input Max Freq 24 hour support 358 0 40 837 1150 Email vaconfavacon com 94 VACON 3 Custom Range APFIFFO8S ADVANCE With custom range it is possible to freely adjust what input level corresponds to the minimum and maximum frequencies Reference Hz 40 Analogue 80 Custom Input Custom Min Max 100 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 95 P2 4 3 4 All custom minimum setting 1D321 All Custom Min P2 4 3 5 All custom maximum setting 1D322 All Custom Max P2 4 4 4 Al2custom minimum setting 10226 A12 Custom Min P2 4 4 5 Al2 custom maximum setting 1D327 A12 Custom Max These parameters set the analogue input signal for any input signal span within 160 160 E g if the signal input scaling is set to 40 80 the reference can be changed from 8 mA for Minimum Frequency to 16 mA for
185. stem is known to achieve the best speed accuracy when reference is changed Acceleration compensation is added to 7orqueReferenceActua i e torque is added after Speed controller The speed controller can therefore be tuned only for speed error and the acceleration compensation makes sure that the system inertia does not affect the Speed controller Acceleration compensation not in use 138 VACON APFIFFOS ADVANCE P2 8 4 5 P2 8 4 6 P2 8 4 7 i Freq Out l SPC Out 0 rams ae 2 Accel pC Compensation Acceleration compensation in use 27 Dy 2 AccelCompensationTC J 27 Snom aJ S nom nom J System inertia kg m faon Motor nominal frequency Hz Thon Motor nominal torque Prom Motor nominal power kW Speed Error filtering time constant ID1311 SpeedErrorFiltTC Filter time constant for speed reference and actual speed error May be used to remove Small disturbances from encoder signal Encoder filter time D618 Encoder1FiltTime Sets the filter time constant for soeed measurement The parameter can be used to eliminate encoder signal noise Too high a filter time reduces speed control stability Values over 10 ms are not recommended in normal cases Speed Control Torque Chain Select ID1557 SC TorqueChainSel Values are bit coded For example after identification run with rotating motor the value will be 96 If you want to activate
186. sting Output frequency Output frequency DC Brake time at stop 100 Figure 7 13 DC braking time when Stop mode Coasting from nominal speed and 50 of nominal speed necia DC Brake delay time at 50 o stop 0 0 Stop function Ramp After the Stop command the speed of the motor is reduced according to the set deceleration parameters to the speed defined with parameter DC braking frequency at stop where the DC braking starts The braking time is defined with parameter DC braking time at stop If high inertia exists it is recommended to use an external braking resistor for faster deceleration See Figure 7 14 Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 127 P2 7 1 4 P2 7 1 5 P2 7 1 6 24 hour support 358 0 40 837 1150 Email vaconfavacon com Output frequency D nN am ee er 9 is UN Stop command 1 DC Brake 6 time at 90 stop 0 Figure 7 14 DC braking time when Stop mode Ramp DC braking frequency at stop ID515 Stop D BrakeFr The output frequency at which the DC braking Is applied when making ramping stop Scaling of DC braking current D400 DC currnt Sclng The DC braking current can be reduced with the free analogue input signal between zero current and the current set with parameter DC Braking Current O Not used 1 AI1 2 Al2 3 Al3 4 AI4 5 FB Limit Scaling 1D46 Monitoring valu
187. t 2 Keypad Menu M2 gt G2 3 2 Code Parameter ax Unit P2561 Digital output 2 0 1 E10 signal selection Default Cust ID Note 489 Possibility to invert by ID1091 INV Commands See P2 5 6 2 P2564 Digital output 2 off 320 00 E 492 0 00 Off delay not in delay use _function P2 5 6 5 Invert delayed DO2 O Not inverted Table 6 17 Delayed digital output 2 parameters G2 3 2 6 6 7 Supervision Limits Code P2 5 7 1 P2 5 7 2 P2 5 7 3 P2 5 7 4 P2 5 7 5 P2 5 7 6 P2 5 7 7 P2 5 7 8 P2 5 7 9 P2 5 7 10 P2 5 7 11 P2 5 7 12 P2 5 7 13 P2 5 7 14 Table 6 18 Supervision Limit settings G2 3 4 24 hour support 358 0 40 837 1150 Email vaconfavacon com Note Parameter ax Unit Default Cust ID O No limit add 1 Low limit supervision e te 5 Sa gt gt gt 2 High limit supervision Output frequency 320 00 limit 1 O No limit Supervised value 1 Low limit supervision 2 High limit supervision Output frequency limit 2 supervision Output frequency limit 2 Supervised value O Not used 1 Low limit supervision MON limit supervision Torque limit ODO supervision Torque limit 300 0 300 0 1000 0 supervision value Reducing of torque supervision limit ci used supervision 1 ow limit i ET supervision value o ae 1 Low limit P we FC temperature supervised value CM ot Analogue supervision signal ari Stee Ce supervision low 100
188. t Stop logic selection D300 3 7 15 1 Brake monitoring function The brake monitoring function is activated when the function Brake acknowledge is used The brake monitoring function compares the brake feedback to the control signal In other words a fault will be issued if the feedback is missing when drive is in Run state and the output frequency is above the opening limit and the fault delay has expired A fault is also triggered if the brake feedback indicates that the brake is open while the drive is in stop state In some cases it is possible that an encoder fault appears when the drive is run against closed brake The encoder fault can be disabled with Control Options B8 when the drive is controlling the brake to be closed P2 15 10 Brake fault response D1316 Brake Fault Defines the action after detection of a brake fault O No response 1 Warning 2 Fault stop mode after fault according to Stop Function 3 Fault stop mode after fault always by coasting P2 15 11 Brake fault delay D1317 BrakeFaultDelay The delay before the brake fault F58 is activated Used when there is a mechanical delay in the brake See digital input signal Externa brake acknowleage Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 191 7 15 2 Closed Loop settings The start up torque is used to generate torque against the brake so that when the brake is mechanically opened there will be no position change becaus
189. tal encoder Z pulse and the third one uses absolute encoder information See details of selecting correct mode from chapter Identification function for permanent magnet synchronous motor P2 8 5 1 P2 8 5 2 PMSM Shaft Position D649 PMSMShaftPositio Absolute encoder position value corresponding to the shaft position where rotor magnet axis is aligned with the stator U phase magnet axis will be stored here as a result of the encoder identification run If incremental encoder with a z pulse is used z pulse position will be stored instead Depending on the motor shaft mechanical position this parameter can have different values as there is one right value for each pole pair of the motor If incremental encoder and the z pulse is utilized the first start after power up is less optimal and f control see 6 8 3 2 will be used until the drive finds the z pulse and is able to synchronize in that Start Angle Identification Mode D1691 StartAngleldMode Start angle i e rotor magnet axis position in respect to the stator U phase magnet axis identification is needed if there are no absolute encoder or incremental encoder with z pulse used This function defines how the start angle identification is made in those cases Identification time depends on the motor electrical characteristics but takes typically 50ms 200ms In case of absolute encoders start angle will read directly from the encoder absolute angle va
190. ted as master but certain diagnostic functions are no longer available 4 DSynchFlwr Drive Synch Follower Selection for parallel drive configuration follower drive Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 159 P2 11 2 Follower reference selection D1081 Follower Ref Sel Select where the follower drive receives its speed reference from 0 Al1 Analogue Input 1 Signal scaling in G Input Signals Analogue Input 1 1 Al2 Analogue Input 2 Signal scaling in G Input Signals Analogue Input 2 2 Al1 Al2 Analogue Input 1 Analogue Input 2 With alternative reference scaling in Analogue Input group 100 input values can be set to correspond 25 Hz In other words when both are 100 the final reference will be 50 Hz 3 Al1 Al2 Analogue Input 1 minus Analogue Input 2 4 Al2 Al1 Analogue Input 2 minus Analogue Input 1 9 Al1xAl2 Analogue Input 1 x Analogue Input 2 6 Al1 Joystick Analogue input 1 10 Vdc 10 Vdc 7 Al2 Joystick Analogue input 2 10 Vdc 10 Vdc 8 Keypad Ref Reference from keypad R3 2 9 Fieldbus Reference is taken from fieldbus Alternative scaling can be selected in G Fieldbus 10 Motor Pot Motor potentiometer Reference handled with two digital inputs G Input Signals Digital Inputs increase and decrease Behaviour adjusted in G Ref Handling Y Motor Poten mete 11 Al1 Al2 min The sm
191. that 200 ms is spent to magnetize motor This 200 ms can be set to zero with parameter MakeFluxTime Activating flying start will disable the DC brake functions at start 24 hour support 358 0 40 837 1150 Email vaconldvacon com 126 VACON APFIFFO8S ADVANCE P2 7 1 3 DC braking time at stop ID508 Stop D BrakeTm Defines the time to use DC brake at stop The operation is different depending on the selected stop mode coasting or ramping Stop function 0 Coasting After the stop command the motor coasts to a stop without control of the drive With DC injection the motor can be electrically stopped in the shortest possible time without using an optional external braking resistor The braking time is scaled according to the frequency at the moment of stop command If the frequency is the nominal frequency of the motor or higher the set value of DC braking time at stop is used as the braking time When the frequency is below the nominal frequency the relation between the nominal frequency and the output frequency at the time of stop command will determine the DC braking time For example 50 hertz motor is running at 25 Hz when the stop command is given The DC brake time will be 50 of the DC braking time at stop If the frequency is below 5 Hz the minimum DC braking time is 10 of the DC braking time at stop DC braking is started after a short restart delay following the stop command if stop function is coa
192. that PLC can give same reference to all drives while speed share compensate gear ratio affect to the line speed Load Share D1248 Load Share Defines the percentage for final torque reference after final torque reference location selection but before the torque reference step function torque reference dead zone and reference filtering Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 69 7 2 2 Constant Reference P2 2 8 1 fogging speed reference D124 Jog Speed Ref Defines the jogging speed reference when activated by a digital input This reference will follow the reverse command if given J ogging speed has a higher priority than preset Speed references Related parameters Digitallnput P2 4 2 16 J ogging Speed P2 2 8 2 Preset speed 1 D105 Preset Speed 1 P2 2 8 3 Preset speed 2 ID106 Preset Speed 2 P2 2 8 4 Preset speed 3 D126 Preset Speed 3 P2285 Preset speed 4 D127 Preset Speed 4 P2286 Preset speed 5 D128 Preset Speed 5 P2 2 8 7 Preset speed 6 D129 Preset Speed 6 P2 2 8 8 Preset speed 7 D130 Preset Speed 7 Parameter values define the Preset speeds references activated by digital inputs These references will follow reverse command if given Sheed Digital Input Digital Input Digital Input p Preset m 1 Preset NIE 2 Preset rann 3 Basic Basicspeed Preset Speed 1 Se ARE TS PresetSpeed2 0O 031 0 PresetSpeed3 _ 1 1 0 Pr
193. the final operation mode closed loop or open loop to get the best performance from the motor When identification with motor rotation is successfully finished the drive starts to use internal slip estimator to compensate the motor temperature changed SCTorqueChainSelect B5 amp B6 Example of behaviour 200 3000 400 10 20 30 10 20 30 Motor Voltage w 150 100 Motor Current A 2000 Encoder 1 freg Hz Output Frequency Hz 1000 50 50 40 30 20 10 O 50 40 30 20 10 0 1157 100 0 45 0 30 D Time 3 Enc ID Run Encoder identification run The motor shaft is rotated during identification IM If performed for induction motor encoder pulse number and direction are identified Can be used if the is no encoder information available correct result can be achieved only when motor in unloaded PMSM This selection is used for PMS motor if automatic angle identification is not Suitable for used motor angle is identified automatically in every start if PMSM Shaft Position parameter is zero This identification run will update PMSM Shaft Position parameter based on absolute position of the encoder or Z pulse position of incremental type encoder Note Identification needs to be remade if encoder position related to motor is changed e g due maintenance 24 hour support 358 0 40 837 1150 lt Email vaconldvacon com 62 VACON APFIFFO8S ADVANCE P2 1 11 4 Ident All Identified A
194. the drive is stopped by Run Enable Run Enable False or when the control place is changed The Start Stop contact must be opened before the motor can be started 4 Strt MotP UP Start Motor potentiometer UP DIN1 closed contact start forward DIN2 closed contact Increases motor potentiometer reference see Motor potentiometer function for more details 5 ForwR RevR Forward start rising edge Reverse start rising edge DIN1 closed contact start forward Rising edge required to start DIN2 closed contact start reverse Rising edge required to start 6 StartR Rev Start command rising edge Direction command DIN1 closed contact start Rising edge required to start open contact stop DIN2 closed contact reverse open contact forward 7 StrtR Enable Start command rising edge Run Enable DIN1 closed contact start Rising edge required to start open contact stop DIN2 closed contact start enabled open contact start disabled and drive stopped if running Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 87 7 4 2 Digital inputs P2 4 2 1 Startsignal 1 D403 Start Signal 1 Signal selection 1 for the start stop logic Default programming A 1 Default Forward start P2 4 2 2 Startsignal 2 ID404 Start Signal 2 Signal selection 2 for the start stop logic Default programming A 2 Default Reverse start P2423 Run enable ID407 Run Enable When run enab
195. the motor when the start command is given in closed loop control At start this parameter is used together with Magnetizing time at startto decrease the time when the motor is able to produce nominal torque In closed loop control output frequency is not forced to zero while magnetization current is applied to motor Magnetizing time at start D628 Start Magn Time Defines the time for how long magnetization current is applied to motor at start Magnetizing current at startis used to shorten the time when flux is at nominal level This will improve the torque performance at start The time needed depends on the motor size value varying between 100 ms to 3 second The bigger the motor the more time it needs Set this time so that the rotor flux is more than 90 before speed Is released Start Zero Speed Time 1D615 or mechanical brake is released Flux reference ID1250 FluxReference Reference value for rotor flux Rotor flux can be reduced by changing the magnetization current This however also affects the motor model making the torque calculations a little less accurate When using this parameter the motor model can compensate the effect of the different magnetization current in torque calculations pic when f Out gt f MotorNomFreq FW RotorFlux 7 Out Flux 715 50 25 Output frequency Flux Off Delay ID1402 Flux Off Delay The Flux off delay function will keep the motor magnetized after a sto
196. tor and cabling e f these are ok the chopper is faulty Contact your local distributor Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 201 F13 Driveundertemperature fault Possible cause 1 Heatsink temperature is under 10 C F14 Driveovertemperature fault Possible cause 1 Heatsink temperature is over acceptable limits See user s manual for the temperature limit Overtemperature warning is issued before actual trip limit is reached Correcting measures e Check correct amount and flow of cooling air e Check the heatsink for dust e Check ambient temperature e Make sure that switching frequency is not too high in relation to ambient temperature and motor load F15 Motor Stalled The motor stall protection protects the motor from short time overload situations such as one caused by a stalled shaft The reaction time of the stall protection can be set shorter than that of motor thermal protection The stall state is defined with two parameters Stall current and Stall frequency limit If the current is higher than the set limit and output frequency is lower than the set limit the stall state is true There is actually no real indication of the shaft rotation Stall protection is a type of over current protection e Check motor and load F16 Motor over temperature Motor overheating has been detected by frequency converter motor temperature model Motor is overloaded Possible cause 1 Motor l
197. urrent loop circuitry F51 External fault Possible cause 1 Digital input fault Correcting measures e Remove fault situation from external device F52 Keypad communication Possible cause 1 The connection between the control keypad or NCDrive and the AC drive is broken Correcting measures e Check keypad connection and possible keypad cable F53 Fieldbus communication Possible cause 1 The data connection between the fieldbus Master and the fieldbus board is broken Correcting measures e Check installation e lf installation is correct contact the nearest Vacon distributor F54 Slot fault Possible cause 1 Defective option board or slot Correcting measures e Check board and slot e Contact the nearest Vacon distributor 24 hour support 358 0 40 837 1150 Email vaconfavacon com 206 0 VACON APFIFFO8S ADVANCE F56 Temperature sensor board 1 fault Temperature protection function is used to measure temperature and give warning and or fault when set limits are exceeded Advance application supports two temperature sensor boards simultaneusly One can be used for the motor winding and the other for the motor bearings A1 Temperature limit has been exceeded A2 Sensor not wired or not working A3 Short circuit Possible cause 1 Temperature limit values set for the temperature board parameters have been exceeded Correcting measures e Find the cause of temperature rise e Check sensor wir
198. used if the speed is below this limit The operation changes back to normal when the speed is above this limit with 60 rpm hysteresis Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 143 7832 Fluxcurrent controller The flux current controller is used with a PMS motor when running in closed loop control in the field weakening area This function controls negative Id current to PM motor in the field weakening area that motor terminal voltage do not increase above maximum level set by field weakening point voltage maximum drive output voltage Field weakening area operation depends on motor construction and motor construction may prohibit operation above field weakening area If there is instability in the field weakening area gain can be decreased and or time constant increased P2 8 5 8 Flux Current Kp D551 FluxCurrent Kp Defines gain for the flux current controller when using a PMS motor Depending on motor construction and the ramp rate that is used to go to field weakening area high may be needed that output voltage do not reach maximum limit and prevent proper motor control Too high gain may also lead to unstable control Integration time is more Significant in this case for control P2 8 5 9 Flux Current Ti D652 FluxCurrent Ti Defines the integration time for the flux current controller when using a PMS motor Depending on motor construction and the ramp rate that is used to go to fiel
199. ut offset D375 lout Offset P2 5 3 7 Analogue output 2 offset D477 lout 2 Offset P2 5 4 7 Analogue output 3 offset D484 lout 3 Offset Define the offset for the analogue output signal In picture below 50 scaling signal has been given 20 offset and for 200 scaling 50 offset O O ES T Anal e SS Scaling nalogue an 200 Output Pi o Pig 50 4 gt ri ee Fe o j aie e pe w Scaling 0 eP 50 20 9s gt anii ati P oo of 0 2 0 90 Function 100 Signal 24 hour support 358 0 40 837 1150 Email vaconldvacon com 1100 VACON APFIFFO8S ADVANCE 7 5 3 Delayed Digital Output 1 amp 2 P2 5 5 1 P2 5 6 1 P2 5 5 2 P2 5 6 2 Digital output 1 signal selection D486 Dig Out 1 Signal Digital output 2 signal selection D489 Dig Out 2 Signal Connect the delayed digital output signal to the digital output of your choice with this parameter For more information about the TTF programming method see chapter 5 Digital output function D312 DO1 Content Digital output 2 function D490 DO2 Content O Not used 1 Ready The AC drive is ready to operate Common reasons when Ready signals are missing o Run enable signal is low o DC Voltage is too low o DC Voltage is too high 2 Run The frequency converter is modulating 3 Fault A fault trip has occurred 4 Faultinvert No active faults in the dri
200. ve 5 OverheatWarn Drive temperature has exceeded normal operation conditions Temperature limit may vary depending on drive type and size 6 ExtFaul Warm External fault or warning depending on parameter response to external fault 7 RefFaul Warn Fault or warning depending on parameter Response to the 4mA reference fault occurs If analogue reference is 4 20 mA and signal is lt 4mA 8 Warning Always if a warning is on 9 Reversed Drive output frequency is negative 10 JogSpeedSel The jogging preset or inching speed has been activated with digital input 11 At speed Induction motor speed is within nominal slip of the reference PMS motor output frequency is within 1 Hz of the reference 12 MotorRegAct One of the limit regulators is active 13 FreqLim1Sup Output frequency limit 1 supervision The output frequency goes outside the set supervision low limit high limit 14 FreqLim2up Output frequency limit 2 supervision The output frequency goes outside the set supervision low limit high limit 15 TorqLimSprv Torque limit supervision The motor torque goes beyond the set supervision low limit high Tel 4358 0 201 2121 e Fax 358 0 201 212 205 APFIFFO8S ADVANCE VACON 6 111 16 RefLimSprv Reference limit Supervision Active reference goes beyond the set supervision low limit high limit 17 ExtBrakeCont External brake control External brake ON OFF control with programm
201. warm in places with high humidity and to speed up the generation of rotor flux Rotor flux is needed in the induction motor to generate torque The current that is needed to make the nominal flux is defined by the magnetization current parameter but depending on motor size nominal flux takes a different time to produce after start command Giving a higher current on start to the motor will decrease the time when the motor is able to generate nominal torque Blue Motor Current Red Rotor Flux LO ST Qn GO e O L ST m N elm Qm GO F OW FT CP H lt T A LAO S s K K K K K K Ypo N O vd A TI NN m m m 7 7 1 Open loop settings P2 7 1 1 DC braking current D627 DC Brake Current Defines the current injected into the motor during DC braking On start this parameter is used together with DC Brake time to decrease the time when motor is able to produce nominal torque When DC brake current is applied to the motor the output frequency is Zero P2 7 1 2 DC braking time at start ID507 Start DC BrakeTm DC brake is activated when the start command is given This parameter defines for how long DC current is given to the motor before acceleration starts DC brake current at Start is used in order to magnetize the motor before running which will improve torque performance at start Needed time depends on motor size value varying between 100 ms to 3 second The bigger the motor the more time Is needed The default setting 0 00 s means
202. wer unit changed Possible cause 1 New device of same type and rating Correcting measures e Reset Device is ready for use F38 Device added Option board added Correcting measures e Reset Device is ready for use Old board settings will be used F39 Device removed Option board removed Correcting measures e Reset Device no longer available F40 Device unknown Unknown option board or drive S1 Unknown device S2 Powerl1 not same type as Power2 Correcting measures e Contact the distributor near to you 24 hour support 358 0 40 837 1150 Email vaconfavacon com 204 0 VACON APFIFFO8S ADVANCE F41 F42 F43 IGBT temperature IGBT inverter bridge overtemperature protection has detected too high a short term overload current e Check load e Check motor size e Make Identification run Brake resistor overtemperature S1 Brake resistor high temperature Calculation for internal brake resistor has exceeded the tripping limit If the internal brake resistor is not in use set the brake chopper parameter in System menu to Not connected S2 Brake resistor resistance is too high S3 Brake resistor resistance Is too low S4 No brake resistor detected Encoder fault Encoder fault is issued when the drive is not able to operate in closed loop control mode encoder is used See subcodes for details for the reason of the fault F44 S1 ncoder 1 channel A is missing S2 Encoder 1 channel B
203. wo digital inputs one increasing the reference and the other decreasing the reference The reference change rate can be set by parameter Hz s Motor potentiometer reference is available in I O control only It can be changed only when the drive is in running state Speed Ref RPM A Ee ON Se own Se a NT eee we Pere ie Speed Motor Potentiometer Ramp Rate Min A A A NK Speed ime E s Motor Potentiometer UP Ll Motor Potentiometer DOWN P2 2 11 1 Motor potentiometer ramp rate D331 MotPot Ramp Rate Defines the rate of change of the motor potentiometer reference value in Hz s Normal ramp times are still active and determine how fast the actual output frequency increases P2 2 11 2 Motor potentiometer reference reset ID367 MotPotRef Reset O No reset Reference is kept past the stop state and stored to memory in case of a powerdown 1 Stop State Reference is set to zero when the drive is in stop state This selection includes powerdown situations 2 Power Down Reference is reset only in a powerdown situation Other parameters related to function P24 2 8 Motor potentiometer DOWN 1D417 Mot Pot Ref Down P2 4 2 9 Motor potentiometer UP ID418 Mot Pot Ref Up 24 hour support 358 0 40 837 1150 Email vaconfavacon com 78 VACON APFIFFO8S ADVANCE 7 2 6 Adjust Reference Adjust reference function is used to fine tune the main reference Adjust referenc

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