Blaze 600 Black User Manual
Contents
1. 19 Assembly Instructions e Using 3pcs Truss Head Screw A and 3 pcs flat washer C to connect left side shelf and firebox assembly R Using 1pcs Truss Head Screw B to connect Side shelf front panel left and main control panel As shown in Fig 19 8 Right Side Burner Assembly a Loosen but do not remove the screw which is pre assembled on the outside firebox Side burner end cap right T attached the side burner end cap right T onto the Side burner right S Tighten the screws that were loosened above As shown in Fig 20 b Using 2 pcs Truss Head Screw B to connect Side burnder end cap right T and side burner right S As shown in Fig 21 c Using 2 pcs Truss Head Screw B to connect d Loosen but do not remove the 2 pcs screws that Assembly Instructions Side burnder end cap right T and side burner right S As shown in Fig 22 were pre assembled on the firebox assembly R right side attached right side burner onto the firebox Tighten the screws that were loosened above As shown in Fig 23 Using 3pcs Truss Head Screw A and 3 pcs flat washer C to connect right side burnder and firebox assembly R Using 1pcs Truss Head Screw B to connect Side burner front panel right and main control panel As shown in Fig 24 f g h Assem2. 1 Connecting Regulator To The LP Tank 1 LP tank must be properly secured onto grill Refer to assembly section 2 Turn all control knobs to the OFF position 3 Turn LP tank OFF by turning the regulator handle clockwise to a full stop 4 Remove the protective cap from LP tank valve Always use cap and strap supplied with valve As shown in Fig 39 Gas Hook up NEVER CONNECT AN UNREGULATED GAS Ss SUPPLY LINE TO THE APPLIANCE USE THE REO Maer CnBeenen FP REGULATOR HOSE ASSEMBLY SUPPLIED This is a LP Gas configured braai Do not attempt to use a natural gas supply unless the braai has been reconfigured for natural gas use Total gas consumption per hour of this stainless a2 steel gas braai with all burners on HIGH 3 Make sure all burner valves are in their off position Main burner 60 000 Btu hr 4 Inspect valve connections port and regulator Sideburm i 12 000 Btu hr assembly Look for any damage or debris Remove any debris Inspect hose for damage Never attempt Total 72 000 Btu hr to use damaged or obstructed equipment See your local LP gas dealer for repair 5 When connecting regulator assembly to the valve hand tighten the wheel connection anti clockwise to a complete stop Do not use a wrench to tighten Use of a wrench may damage the wheel and result in a hazardous condition L P cylinder requirements A dented
3. Package Contents List S Side burner right T Side burner end cap right 1pc U Side shelf 1pc V Side shelf end cap left 1pc W Triangle braket for side shelf 2pcs X Side tube burner 1pc Y Control knob 1pc D Z Pulse igniter module 1pc AA Grease tray 1pc AB Grease try support bracket A 2pcs AC Grease try support bracket B 1pc AD Grease try latch 1pc LJ AF Flame tamer 6pcs AG Cooking grid 2pcs 1pc Al Side burner cooking grid 1pc cp AJ 1 5 Volt A Size Alkaline Battery 1pc Hardware Contents Truss Head Screw in 1 4 20x3 5 Truss Head Screw 5 32 32x2 5 Flat Washer c po Flat Washer 10 Exploded view 11 Part List Warranty om mo Warranty Part Description coverage QTY Part Description coverage QTY year year on o EEC a a a semeren 1 1 an ae a senmo tf or o fe fomm o TE Ta Pearse coo s left Flametamer Flametamer Side shelfjeft shelf left Hood buffer B 33 shelf support bracket io a umer DOW DON 1 34 Side shelf end cap left 1 1 assembly replaceable vani Deen pin 35 Utensil hook i Main bumer burner Sidebumerid burner lid Main burner igniter wire 38 Side burner lid hinge rod pin Main burner igniter wi
4. IT meaGamasle i r Y Blaze 600 Black USER MANUAL amp ASSEMBLY INSTRUCTIONS Important Read these instructions and warnings carefully so as to familiarize yourself with the appliance before connecting it to its gas container Keep these instructions for future reference LPGSASA Permit Number 1185 11 2 RSA 12A www megamaster co za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 A WARNING To reduce the risk of fire burn hazard or other injury read the manual carefully and completely before using your grill A WARNING A WARNING This grill is not intended to be FOR OUTDOOR USE ONLY installed in or on recreational vehicles and or boats Safety Instructions Package Contents List Hardware Contents Exploded View Table of Contents Operating Instructions Braai ignition Instructions Care and Maintenance Trouble Shooting Part List Warranty Information Assembly Instructions Gas Hook Up Installer Final Check List Leak Testing Safety Instructions DANGER WARNING If you smell gas Donot store or use petrol or other flammable liquids or vapour in the Shut off gas to the appliance Extinguish any open flame Open lid If odour continues keep away from the appliance and immediately call your gas supplier or your fire department vicinity of this or any other appliance Do not store s
5. a ooo0oo0oo0o0000000000 z J x 7 Assembly Instructions 10 Grease Tary and Grease Box installation a Attached Grease Cup Support Bracket A AB to Grease Tray AA by using 2pcs Truss Head Screw B and 2 pcs Flat Washers D As shown in Fig 31 As shown in Fig 31 b Attached Grease Cup Support Bracket B AC to Grease Cup Support Breaket A AB by using 2pcs Truss Head Screw B As shown in Fig 32 WOW SR C Attached Grease Tray Latch AD to Greast Tray AA by using 2 pcs Truss Head Screw B As shown in Fig 33 lt A Te x Sill SS f j Assembly Instructions d Install the Grease Tray AA from the rear of the grill by sliding the tray on the glides at the rear of the grill until centered under the cooking area As shown in Fig 34 e Install the Grease Box AE under the Grease Tray AA As shown in Fig 35 11 Cooking Components Installation a Place the Flame Tamers AF in to the grill As shown in Fig 36 Assembly Instructions b Place the Cooking Grids AG into the grill As shown in Fig 37 c Insert legs of Warming Rack AH into the holes on the top of firebox side panels Place Side Burnder Cooking Grid Al into the side burner As shown in Fig 38
6. is cool before using any type of aerosol cleaner on or around it The chemical that produces the spraying action could in the presence of heat ignite or cause metal parts to corrode Do not use the braai to cook excessively fatty meats or other products which promote flare ups Do not operate the braai under unprotected combustible constructions Use only in well ventilated areas Do not use in buildings garages sheds or other such enclosed areas Keep the area surrounding the braai free from combustible materials including fluids trash and vapours such as gasoline or charcoal lighter fluid Do not obstruct the flow of combustion and ventilation air WARNING This outdoor gas cooking appliance is not intended to be installed in or on boats and other recreational vehicles Package Contents List A Cart leg front left 1pc A B Cart leg rear left 1pc a C Cart leg front right 1pc D Cart leg rear right 1pc E Swivel caster 2pcs F Swivel caster with brake 2pcs G Side panel 3pcs H Side panel right top 1pc J Cylinder support bracket 2pcs K Door iron piece 1pc L7 L Triangle bracket right 1pc 4 M Triangle brackets left 1pc A N Cart frame 1pc O Door left 1pc P Door right 1 pc Q Door handle 2pcs R Firebox Assembly
7. many different stainless steel cleaners available we strongly recommend that you hire a Always use the mildest cleaning procedure first scrubbing in professionally trained technician to replace it the direction of the grain Do not use steel wool as it will Please understand that we will not be responsible for any liability personal injury or property damage resulting from an improperly assembled burner scratch the surface Specks of grease can gather on the surfaces of the stainless steel and bake on to the surface and give the appearance of rust For removal use a mild abrasive pad in conjunction with a stainless steel cleaner Braai grate The easiest way to clean the braai is immediately after cooking is completed and after turning off the flame Wear an How to replace the main burner oven mitt to protect your hand from the heat and steam Dip a brass bristle barbeque brush in water and scrub the hot braai Dip the brush frequently in the bowl of water Steam created as water contacts the hot braai assists the cleaning process by softening any food particles If the braai is allowed to cool before cleaning cleaning will be more difficult Step 1 Insert the burner onto the orifice As shown below make sure burner hole aims at the orifice ENSURE THAT THE GAS SUPPLY AND THE KNOBS ARE IN THE OFF POSITION MAKE SURE THE RANGETOP BURNER IS COOL BEFORE REMOVAL Braai burners Extreme care should be taken when moving a
8. metal scraper for stubborn stains 4 Clear clogged port with a straightened paper clip 2 Do not obstruct the flow of combustible and Never use a wooden toothpick as it may break off and ventilation air ii ala ied 3 Keep the ventilation openings of the cylinder 5 If inserts or other obstructions are blocking the flow of enclosure free and clear from debris gas through the burner call customer care 32 Trouble shooting Spider and insect warning Checking and cleaning burner venturi tubes for insects and insect nests A clogged tube can lead to a fire beneath the braai Spiders and small insects occasionally spin webs or make nests in the braai burner tubes during transit and warehousing These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes This type of fire is Known as BURN BACK and can cause serious damage to your braai and create an unsafe operating condition for the user Although an obstructed burner tube is not the only cause of BURN BACK it is the most common cause To reduce the chance of BURN BACK you must clean the burner tubes before assembling your braai and at least once a month in late summer or early fall when spiders are most active Also perform this burner tube cleaning procedure if your braai has not been used for an extended period of time When to look for spiders You should inspect the burners at least once a year or immediately after any
9. of the following conditions occur 1 The smell of gas in conjunction with the burner flames appearing yellow 2 The braai does not reach temperature 3 The braai heats unevenly 4 The burners make popping noises Before calling for service lf the braai does not function properly use the following check list before contacting your dealer for service You may save the cost of a service call Preheating It is necessary to preheat the braai before cooking certain foods depending on the type of food and the cooking temperature The braai lid should be closed during the preheating time period Food that requires a high cooking temperature needs a preheating period of five minutes food that requires a lower cooking temperature needs only a period of two to three minutes Cooking temperatures High Use this setting for quick preheating for searing steaks and chops and grilling Low Use this setting for all roasting baking and when cooking very lean cuts such as fish These temperatures may vary with the outside temperature and the amount of wind Convection cooking Cooking with indirect heat You can cook poultry and large cuts of meat slowly to perfection on one side of the braai by indirect heat from the burner on the other side Heat from the lit burner circulates gently throughout the braai cooking the meat or poultry without any direct flame touching it This method greatly reduces flare ups when cooking extra fatty cuts beca
10. or the braai contact your local fire department head eo 8 Also apply soapy solution to the cylinder seams See Connection below If growing bubbles appear shut cylinder OFF and do not use or move it Contact an LP gas Your stainless steel braai is equipped with gas supply supplier or your fire department for assistance orifices for use only with LP gas It is also equipped with a high capacity hose regulator assembly for connection to a standard 9kg LP gas cylinder 52cm high 30cm diameter To connect the LP gas supply cylinder please follow the steps below To disconnect L P gas cylinder 1 Turn the burner valves off 1 Make sure cylinder valve is in the complete off 2 Turn the cylinder valve off fully turn clockwise to stop position turn clockwise to stop 2 Check cylinder valve to ensure it has proper internal female threads 3 Detach the regulator assembly from the cylinder valve by turning the wheel clockwise 2 LAS S SR Installation fi Minimum clearance from the sides and back of the unit to combustible constructions is 61cm from the sides and 61cm from the back All internal packaging removed Knobs turn freely Burners are tight and sitting properly on orifices Pressure regulator connected and set Gas connections to braai using hose amp regulator assembly provided for 9kg LP gas cylinder Unit tested and free of leaks User informed of gas supply shut off valve location nal
11. If the appliance is stored indoors the cylinder must be disconnected and removed from the appliance Cylinders must be stored outdoors in a well ventilated area out of the reach of children Your gas braai is ready to use 29 Operating Instructions Using the braai NOTE The hot braai sears the food sealing in the yeh main bunner istatedati2 000 Buhe The main juices The more thoroughly the braai is preheated the 5 i faster the meat browns and the darker the braai marks braai burners encompass the entire cooking area and are side ported to minimize blockage from falling DO NOT LEAVE THE BRAAI UNATTENDED WHILE grease and debris The igniter knobs are located on COOKING the lower center portion of the valve panel Each rotary igniter is labeled on the control panel Grilling requires high heat for searing and proper browning Most foods are cooked at the HIGH heat setting for the entire cooking time However when grilling large pieces of meat or poultry it may be necessary to turn the heat to the lower setting after the initial browning This cooks the food through without burning the outside Foods cooked for a long time or foods basted with a sugary marinade may need the lower heat setting near the end of the cooking time NOTE This braai unit is designed to cook efficiently without the use of lava rocks or briquettes of any kind Heat is radiated by the stainless steel flame tamers position
12. Leg Right D and Cart Leg Front Right C Attach Cart Leg Rear Right D and Cart Leg Front Right C to Side panel G by aligning the holes on the Side Panel G Tighten the screws that were loosened above As shown in Fig 3 14 d 2 a b Assembly Instructions Loosen but do not remove the screws that are pre assembled on the Cart Leg Rear Leg Right D and Cart Leg Front Right C Attach Cart Leg Rear Right D and Cart Leg Front Right C to Side panel Top H by aligning the holes on the Side Panel Top H Tighten the screws that were loosened above As shown in Fig 4 Bottom Panel Assembly Loosen but do not remove the screws that were pre assembled on the side of the Bottom Panel 1 align the holes on the Cart Leg Front Left A and Cart Leg Rear Left B Cart Leg Front Right C and Cart Leg Rear Right D then place the cart legs onto the screws that were loosened in the Bottom Panel 1 As shown in Fig 5 Attach Swivel caster with brake F to Cart Leg Rear Left B and Cart Leg Rear Right D Swivel caster E to Cart Leg Front Left A and Cart Leg Front Right C As shown in Fig 6 15 Assembly Instructions c Loosen but do not remove the screws that were pre assembled on the Cart Leg Front Left A and Cart Leg Front Right C Attach Cart Leg Front Le
13. NSECT WARNING Spiders and insects can nest in the burners of this and any other braai and cause the gas to flow improperly This is a very dangerous condition which can cause a fire to occur behind and beneath the valve panel thereby damaging the braai and making it unsafe to operate Inspect the braai at least twice a year WARNING Keep a spray bottle of soapy water near the gas supply valve and check the connections before each use DO NOT USE ALUMINUM FOIL TO LINE THE BRAAI RACKS OR BRAAI BOTTOM This can severely upset combustion air flow or trap excessive heat in the control area DO NOT LEAVE THE BRAAI UNATTENDED WHILE COOKING WARNING Your braai will get very hot Never lean over the cooking area while using your braai Do not touch cooking surfaces braai housing lid or any other braai parts while the braai is hot and in operation or until the gas braai has cooled down after use Failure to comply with these instructions may result in serious bodily injury death CAUTION TO ENSURE CONTINUED PROTECTION AGAINST RISK OF ELECTRIC SHOCK CONNECT TO PROPERLY GROUNDED OUTLETS ONLY TO REDUCE THE RISK OF ELECTRIC SHOCK KEEP EXTENSION CORD CONNECTION DRY AND OFF THE GROUND SAFETY PRACTICES TO AVOID PERSONAL INJURY When properly cared for your braai will provide safe reliable service for many years However extreme care must be used as the braai produces intense heat that can increase risk o
14. bly Instructions Loosen the screws which pre assembled on the side burner gas valve then align the screws to the valve with the large side of the holes on the bezel fix with vertical gourd holes then tighten the screws As shown in Fig 25 Insert Control Knob Y into the valve setem and tightenit As shown in Fig 26 Unscrew the screws that were pre assembled on the Side Tube Burner X Open side burner lid and place the Side Tube Burner X through the opening Place the Side Tube Burner X tube over the side burner gas valve and make sure Side Burner gas valve is inserted into side burner tube Tighten the screws that were unscrew above As shown in Fig 27 d Assembly Instructions Pulse Igniter Module and Battery Assembly Remove igniter battery cap and lock washer from igniter Insert Pulse Igniter Module Z throuth from back of side burner control panel secure lock washer from front of side burner control panel Then insert the ignition wires to the Pulse Ignition Module Z located on the right side burner control panel As shown in Fig 28 Install Battery AJ into ignition box with positive terminal facing outward Repleace the ignition battery cap after the Battery has been installed As shown in Fig 29 Adjust the side burner igniter wire and side burner As shown in Fig 30 Side burner Igniter wire
15. burner as it Step 2 Secure the main burner on the back wall of fire box must be correctly centered on the orifice before any attemptis with 1 Pin and secure it at the front of fire box with 1 screw made to relight the braai Frequency of cleaning will depend on how often you use the braai Main braai burner cleaning Ensure the gas supply is off and the knobs are in the OFF position Make sure the braai is cool Clean the exterior of the burner with a wire brush Remove excessive build up with a metal scraper Clear any clogged ports with a straightened paper clip Never use a wooden toothpick as it may break off and clog the port If insects or other obstructions are blocking the flow of gas through the burner you will need to call our customer care Grease tray cleaning The grease tray should be emptied and wiped down periodically and washed with a mild detergent and warm water solution A small amount of sand may be placed in the bottom of the grease tray to absorb the grease Check the grease tray frequently do not allow excess grease to accumulate and overflow out of the grease tray Burner cleaning 1 Turn off the gas supply and make sure all the knobs are in the OFF position CAUTION Wait for the braai to cool 1 Keep outdoor cooking gas appliance area clear and free from combustible materials gasoline and other Clean the exterior of the burner with a wire brush igs flammable vapours and liquids Use a
16. check list USER PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE LP GAS CYLINDER CAUTIONS a Do Not store a spare LP gas cylinder under or near this appliance b NEVER fill the cylinder beyond 80 percent full c Ifthe information in a and b is not followed exactly a fire or explosion causing death or serious injury may occur Leak test General Although all gas connections on the braai are leak tested at the factory prior to shipment a complete gas tightness check must be performed at the installation site due to possible mishandling in shipment or excessive pressure unknowingly being applied to the unit Periodically check the whole system for leaks following the procedures listed below If the smell of gas is detected at anytime you should immediately check the entire system for leaks Before testing Make sure that all packing material is removed from the braai including tie down straps DO NOT SMOKE WHILE LEAK TESTING NEVER PERFORM LEAK TEST WITH AN OPEN FLAME Make a soap solution of one part liquid detergent and one part water You will need a spray bottle brush or rag to apply the solution to the fittings For the initial leak test make sure the LP gas cylinder is 80 full To test 1 Make sure the control valves are in the OFF position and turn on the gas supply Check all connections from the LP gas regulator and supply valve up to and including the connectio
17. e LP gas cylinder must have a shut off valve terminating in an LP valve outlet that is compatible with a Type 1 LP gas supply cylinder must have a shut off valve terminating in a valve outlet specified for connection type QCC1 in the standard for compressed gas cylinder valve outlet and inlet connection LP gas supply cylinder must be fitted with an Overfill Protection Device O P D The LP gas cylinder must also have a safety relief device that has a direct connection with the vapour space of the cylinder The cylinder supply system must be arranged for vapour withdrawal The LP gas cylinder used must have a collar to protect the cylinder valve Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust caps on the cylinder valve outlet that is provided with the cylinder valve Other types of cap or plugs may result in leakage of gas Never connect an unregulated LP gas cylinder to your gas braai This outdoor cooking gas appliance is equipped with a high capacity hose regulator assembly for connection to a standard 9kg LP gas cylinder Have your LP gas cylinder filled by a reputable LP gas dealer and visually inspected and re qualified at each filling Do not store a spare LP gas cylinder in the vicinity of this appliance Never fill the cylinder beyond 80 percent full Always keep LP gas cylinders in an upright position Do not store or use gasoline or other flammable vapours and li
18. ed above each burner Braai ignition instructions WARNING IMPORTANT Before igniting Inspect the gas supply hose prior to turning the gas ON If there is evidence of cuts wear or abrasion it must be replaced prior to use Do not use the braai if the odour of gas is present Do not use any other hose connection other than the regulator hose assembly that came with the unit Never substitute regulators and hose assembly for those supplied with the braai If a replacement is necessary contact the manufacturer for proper replacement The replacement must be specified in the owners manual WARNING Always keep your face and body as far away from the burner as possible when lighting To ignite the main and side burners Make sure all knobs are OFF then turn on the gas supply from the LP gas cylinder Always keep your face and body as far from the braai as possible when lighting Your braai has an exclusive patented built in ignition The igniter is battery operated To ignite each burner simply push and turn the control knobs to the HI setting you will hear gas flow through Press and hold the Ignition button until burner ignites 30 Braai ignition instructions Flame characteristics Check for proper burner flame characteristics Burner flames should be blue and stable with no yellow tips excessive noise or lifting If any of these conditions exist call our customer service line If the flame is yello
19. f injury When using this appliance basic safety practices must be followed including the following Do not repair or replace any part of the braai unless specifically recommended in this manual All other services should be referred to a qualified technician This braai is not intended to be installed in or on recreational vehicles or boats Children and pets should not be left alone or unattended in an area where the braai is being used Do not allow them to sit stand or play in or around the braai at any time Do not store items of interest to children around the braai Do not permit clothing pot holders or other flammable materials to come in contact with or too close to any grate burner or hot surface of the braai until it has cooled down completely The fabric could ignite and cause personal injury Loose fitting garments or sleeves should never be worn while using this appliance Some synthetic fabrics are highly flammable and should not be worn while cooking Only certain types of glass heat proof glass ceramic earthenware or other glazed utensils are suitable for use on the braai These materials may break with sudden temperature changes Use only on low or medium heat settings in accordance with the manufacturer s guidelines Safety Instructions Do not heat unopened food containers on the braai A build up of pressure may cause the containers to burst Ensure that your hand is covered with protective gear whe
20. ft A and Cart Leg Front Right C to Cart Frame N by aligning the holes on the Cart Frame Then tighten the screws that are loosed before As shown in Fig 7 3 Triangle Bracket Assembly Loosen but do not remove four screws pre assembled on Cart Leg Rear Left B and Cart Leg Rear Right D and four screws pre assemble on bottom panel 1 Align the holes of the triangle brackets Right L triangle brackets Left M with the screws in the Cart Leg Rear Left B and Cart Leg Rear Right D Then tighten the screws As shown in Fig 8 Note The flat portion of the triangle should face the rear of the grill 4 Cylinder Support Bracket Assembly Mount the Cylinder Support Bracket J onto the Bottom Panel I using 4 pcs Trues Head Screws A As shown in Fig 9 Assembly Instructions 5 Door Assembly a Loosen but do not remove the screws that were pre assembled on the Bottom Panel I Attach Door iron piece K Tighten the screws that were loosened above As As shown in Fig 10 b Unscrew the screws that were pre assembled on the Door handle Q Attach Door handle Q onto the Door Left O and Door Right P Tighten the screws that were unscrew above As shown in Fig 11 c Putthe door hinge in the hole in the bottom panel then press the two doors hinge top and slide into the hole in the car
21. n opening the braai lid Never lean over an open braai When lighting a burner pay close attention to what you are doing Make certain you are aware of which burner you are lighting so your body and clothing remain clear of open flames When using the braai do not touch the braai rack burner grate or immediate surroundings as these areas become extremely hot and could cause injury Use only dry potholders Moist or damp potholders on hot surfaces may cause steam burns Do not use a towel or bulky cloth in place or potholders Do not allow potholders to touch hot portions of the braai rack Grease is flammable Let hot grease cool before attempting to handle it Do not allow grease deposits to collect in the grease tray at the bottom of the braal s firebox Clean the grease tray after each use Do not use aluminum foil to line the braai racks or braai bottom This can severely upset combustion air flow or trap excessive heat in the control area For proper lighting and performance of the burners keep the burner ports clean It is necessary to clean them periodically for optimum performance The burners will only operate in one position and must be mounted correctly for safe operation Clean the braai with caution To avoid steam burns do not use a wet sponge or cloth to clean the braai while it is hot Some cleaners produce toxic fumes or can ignite if applied to a hot surface Turn off braai controls and make certain the braai
22. n to the manifold pipe assembly the pipe that goes to the burners Soap bubbles will appear where a leak is present 3 Only those parts recommended by the manufacturer should be used on the braai 4 Substitution will void the warranty Do not use the braai until all connections have been checked and do not leak Gas flow check Each braai burner is tested and adjusted at the factory prior to shipment however variations in the local gas supply may make it necessary to adjust the burners The flames of tips excessive noise or lithe burners should be visually checked Flames should be blue and stable with no yellow If any of these conditions exist check to see if the air shutter or burner ports are blocked by dirt debris spider webs etc If you have any questions regarding flame stability please call customer care ALWAYS CHECK FOR LEAKS AFTER EVERY LP GAS CYLINDER CHANGE Check all gas supply fittings for leaks before each use It is handy to keep a spray bottle of soapy water near the shut off valve of the gas supply line Spray all the fittings Bubbles indicate leaks 28 Leak Test CAUTION Place dust cap on cylinder valve outlet when the cylinder is not in use Only install the type of dust cap on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leaking of LP gas The gas must be turned off at the supply cylinder when the unit is not in use
23. nstallation Check your local building codes for the proper Although an obstructed burner tube is not the only method of installation In the absence of local codes cause of BURN BACK it is the most common cause this unit should be installed in accordance with the South African National Standard 1539 Storage and In the event of BURN BACK where the flame burns Handling of Liquefied Petroleum Gases back to the jet immediately turn off the gas supply at Correct LP Gas Cylinder Use LP gas braai models the burner control valve are designed for use with a standard 9kg LP Gas cylinder not included with braai Never connect your After ensuring that the flame is extinguished re light gas braai to an LP gas cylinder that exceeds this the appliance as described below Should the Capacity appliance again BURN BACK close the valves and examine the mixing tube or burner for any obstructions If there are no obstructions and the burn back still occurs call a technician to examine the appliance and If an external electrical source is utilized for lights make any necessary repairs or rotisserie motors The outdoor cooking gas appliance when installed must be electrically Do not make any adjustments or modifications to this grounded in accordance with local building braai a qualified LP gas technician should do any regulations adjustments To reduce the chance of BURN BACK you must WARNING clean the burner tube
24. or rusty LP cylinder may be hazardous and should be checked by your LP Gas supplier Never use a cylinder with a damaged valve The LP gas cylinder must be constructed and marked in accordance with 6 Open the cylinder valve fully counter clockwise the specifications for LP Gas in South Africa Apply the soap solution with a clean brush to all gas Spheres and tubes for transportation of dangerous connections See below If growing bubbles appear goods and commission as applicable Overfilling in the solution the connection is not properly sealed prevention device OPD shall be provided on cylinder Check each fitting and tighten or repair if necessary amp QCCI connection on the cylinder valve The cylinder supply system must be arrange for vapour withdrawal The cylinder must include a collar to protect the cylinder valve The cylinder must be provided with a shut off valve terminal in an LP gas supply cylinder valve outlet specified as applicable for connection type QCC71 in the standard for compressed gas cylinder valve outlet and inlet connection L P gas hook up 7 If you have a gas connection leak you cannot repair turn gas OFF at supply cylinder disconnect fuel line Ensure that the black plastic grommets or washers on the from your braai and call your gas supplier for repair LP gas cylinder valve are in place and that the hose does assistance In case of severe gas leaks or fire not come into contact with the grease tray
25. outh Africa The braai is designed for optimum performance without the use of briquettes charcoal or wood Do not place briquettes charcoal or wood on the radiant as this will block off the area for the braai burners to vent Adding briquettes can damage ignition components and knobs and void the warranty Keep the back and sides of the cart free and clear from debris Keep any electrical supply cords or the rotisserie motor cord away from the heated areas of the braai Never use the braai in extremely windy conditions If located in a consistently windy area oceanfront mountaintop etc a wind shield will be required Always adhere to the specified clearance area of 61cm Never use a dented or rusty LP gas cylinder Keep any electrical supply cords and the fuel supply hose away from any heated surfaces While igniting the braai keep your face and hands as far away from the braai as possible Safety Instructions PROPER PLACEMENT AND CLEARANCE OF BRAAI Never use your gas braai in a garage porch shed or any other enclosed area Your gas braai is to be used outdoors only Do not install this unit in combustible enclosures The minimum clearance from sides and back of unit to combustible construction is 61cm from the sides and 61cm from the back DO NOT use this appliance under overhead combustible surfaces This outdoors cooking gas appliance is not intended to be installed in or on recreational vehicles and or boats I
26. pare LP gas cylinders in the vicinity of the braai or other appliances Safety Instructions DANGER Never leave the braai unattended while it is on Never operate this appliance within 10 ft 3 m of any structure combustible material or other LP gas cylinder Never operate this appliance within 25 ft 7 5 m of any flammable substance Do not fill cooking vessel beyond maximum fill line Heated liquids remain at scalding temperatures long after the cooking process Never touch cooking appliance while it is still hot This appliance is not intended for and should never be used as a heater If a fire should occur keep away from the appliance and immediately call your fire department Do not attempt to extinguish an oil or grease fire with water Safety Instructions WARNING CAUTION Beware of Burn Back Do not try lighting this appliance without reading the LIGHTING INSTRUCTIONS section of this manual CAUTION Spiders and small insects occasionally spin webs or make nests in the braai burner tubes during transit and warehousing These webs can lead to gas flow obstruction which could result in a fire in and around burner tubes This type of fire is Known as BURN BACK and can cause serious damage to your braai and create an unsafe operating condition for the user The braai must be used with a 2 8 kPa regulator that complies with Maximum LP gas cylinder size 30cm in diameter by 52cm tall Braai I
27. quids in the vicinity of this or any other appliance Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance When your gas braai is not in use the gas must be turned off at LP gas cylinder The gas must be turned off at the supply cylinder when the outdoor cooking gas appliance is not in use LP gas cylinder must be stored outdoors in a well ventilated area and out of reach of children and pets Disconnected LP gas cylinders must not be stored in a building garage or any other enclosed area Do not obstruct the flow of ventilation air around the gas braai housing Only use the regulator and the hose assembly supplied with your gas braai Replacement regulators and hose assemblies must be those specified in this manual The regulator and hose assembly must be inspected before each use of the braai If there is excessive abrasion or wear or if the hose is cut or damaged it must be replaced prior to the braai being operated The replacement hose assembly shall be that specified by the manufacturer Pressure regulator and hose assembly supplied with the outdoor cooking gas appliance must be used Never substitute other types of regulators Contact customer service for manufacturer specified replacement parts This outdoor cooking gas appliance is equipped with a pressure regulator that complies with the standard for LP gas products in S
28. re Side burner bowl assembly Front Frontbaffe Side burner end cap right burner end cap Side burner end cap right Main gas valve 44 Side burnder control panel right Main lid screw He 5 7 UJ O m Part List Warranty Warranty Part Description coverage Part Description coverage QTY year year oe eee roses 1 1 Seen Co pe ea i efem o fepe o Bottom panel Door handle ENEN Grease cup support bracket A 67 Grease cup support bracket B Cylinder support bracket Door iron piece ewe T o pfe OC Grease try latch Door magnet Cart leg rear left Cart leg front left 13 Assembly Instructions 1 Cart Caster and Cart Assembly a Loosen but do not remove the screws that are pre assembled on the Cart Leg Rear Left B and Cart Leg Front Left A Attach Cart Leg Rear Left B and Cart Leg Front Left A to Side panel G by aligning the holes on the Side Panel G Tighten the screws that were loosened above As shown in Fig 1 b Loosen but do not remove the screws that are pre assembled on the Cart Leg Rear Left B and Cart Leg Front Left A Attach Cart Leg Rear Left A and Cart Leg Front Left C to Side panel B by aligning the holes on the Side Panel G Tighten the screws that were loosened above As shown in Fig 2 c Loosen but do not remove the screws that are pre assembled on the Cart Leg Rear
29. roduct is intended for use with a 9kg LP Gas Cylinder use of any other cylinder any resulting damage to the product will void the warranty This product is intended for use with the supplied low pressure 2 8kPa LP gas regulator use with any other type of pressure regulator and any resulting damage to the product will void the warranty It is the responsibility of the product owner to safely store and protect the braai from the elements covers can be purchased separately to protect this product This warranty does not cover the following Rust Corrosion Discolouration Please contact our customer care department 0860 300 999 35 meGamaslter Blaze 600 Black FOR OUTDOOR USE ONLY A WARNING Read and follow all Safety Assembly and Use amp Care Instructions in this guide before assembling and cooking with this grill Failure to follow all instructions in this Use amp Care Guide may lead to fire or explosion which could result in property damage personal injury or death This appliance complies with the requirements of SANS 1539 www megamaster co Za Manufactured in China Distributed by Mega Group PO Box 15 Woodlands 0027 South Africa Tel 27 0 12 802 1515 36
30. roper performance If the flames are not correct refer to diagram replace the regulator Braai only heats to 200 300 degrees Check to see if the fuel hose is bent or kinked Make sure the braai area is clear of dust Make sure the burner and orifices are clean Check for spiders and insects The regulator has a safety device that restricts the flow of gas in the event of a leak This safety device can be triggered without a gas leak To reset the safety device turn off all burners and close the LP cylinder valve Disconnect the regulator from the LP cylinder and wait one minute Reconnect the regulator to the LP cylinder and slowly open the LP cylinder valve until the valve is fully open Light all burners and observe the temperature Braai takes a long time to preheat Normal preheat 500 600 degrees takes about 10 15 min Cold weather and wind may effect your preheat time Burner flames are not light blue Too much or not enough air to create proper flames Cold weather can affect the mixture of gas and air Burner adjustment may be required Braai is in a windy location 34 Warranty information This braai has a one 1 year limited warranty The warranty period is valid from the date of purchase Please retain your proof of purchase This is subject to correct assembly use storage and regular maintenance of the product Please refer to page 13 and 14 of this manual for list of replacement parts This p
31. s before assembling your braai and at least once a month for maintenance Also Keep any electrical supply cord and the fuel supply perform this burner tube cleaning procedure if your hose away from any heated surfaces braai has not been used for an extended period of time A clogged tube can lead to a fire beneath the braai NOTE The normal flow of gas through the regulator and hose assembly can create a humming noise A Visually check the burner flames prior to each use The low volume of noise is perfectly normal and will not flames should look like this picture If they do not refer interfere with operation of the braai If humming noise to the burner maintenance part of this manual is loud and excessive you may need to purge air from the gas line or reset the regulator excess gas flow device This purging procedure should be done every time a new LP gas cylinder is connected to your braai Safety Instructions LP Gas Supply System If this information is not followed exactly a fire resulting in death or serious injury could occur A 9kg LP gas cylinder of approximately 30cm in diameter by 52cm high is the maximum size LP gas cylinder to use The safety feature prevents the cylinder from being overfilled which can cause malfunction of the LP gas cylinder regulator and or braai The LP gas supply cylinder to be used must be constructed and marked in accordance with the specifications for LP Gas cylinders in RSA Th
32. t Frame As shown in Fig 12 Assembly Instructions Firebox Assembly Move the firebox Asssembly R from the carton and carefully place onto the grill cart Lid handle will face front and be above front panel As shown in Fig 13 NOTE The firebox assembly is heavy and will require two or more people to lift and position onto grill cart Failure to do so may result in injury Be sure to remove all packaging material during assembly Attach Firebox assembly R to the grill cart by using 4 pcs Truss Head Screws A As shown in Fig 14 Left side shelf Assembly Loosen but do not remove the screws that were pre assembled on the Side shelf end cap left V attached the side shelf U onto the Side shelf end cap left V Tighten the screws that were loosened above As shown in Fig 15 Assembly Instructions b Using 2 pcs Truss Head Screw B to connect Side shelf end cap left V and side shelf U As shown in Fig 16 aa i c Using 2 pcs Truss Head Screw B to connect Triangle braket for side shelf V and side shelf U As shown in Fig 17 d Loosen but do not remove the 2 pcs screws that were pre assembled on the firebox assembly R left side attached left side shelf onto the firebox Tighten the screws that were loosened above As shown in Fig 18
33. use there is no direct flame to light the fats and juices that drip down during cooking CAUTION lf burners go out during operation close gas supply at source and turn all gas valves off Open lid and wait five minutes before attempting to re light this allows accumulated gas fumes to clear Should a grease fire occur close gas supply at source turn off all burners and leave lid closed until fire has been extinguished DO NOT attempt to disconnect any gas fitting while your braai is in operation As with all appliances proper care and maintenance will Keep appliances in top operating condition and will prolong the life of the appliance Your gas braai is no exception 33 Trouble shooting PROBLEM SOLUTION When attempting to light my braai it will Make sure you have a spark while you are trying to ignite the burner not light immediately If there is no spark Ensure that the wire is connected to the electrode assembly Clean wire s and or electrode with rubbing alcohol and a clean swab Wipe with a clean cloth Check to see if the other burners operate If they do check the gas orifice on the malfunctioning burner for any obstructions Regulator makes noise Vent hole on the regulator may be plugged or regulator may be faulty Ensure the vent hole on the regulator is not obstructed If there is an obstruction clear the hole close the gas control valves Wait ten minutes and re start Check your flames for p
34. w this is a indication of insufficient air If the flame is noisy and tends to lift away from the burner this is a indication of excessive oxygen Visually check the burner flames prior to each use The flames should look like this picture if they do not refer to the burner maintenance part of this manual Each burner is adjusted prior to shipment however variations in the local gas supply may make minor adjustments necessary Oxygen setting can be adjusted by using the screw located on the top of the burner near the orifice connection Turn the screw using a star screwdriver until the flame quality is acceptable Note Remove all packaging including straps before using the braai 1 Open lid during lighting 2 Make sure all the knobs are in the OFF position and then turn the Liquid side bunicr Propane Cylinder valve ON by slowly main burner turning counterclockwise ELECTRONIC 3 Push and turn Main Burner control A IGNITION BUTTON _ oe Ka knob to IGNITE HIGH or IGNITE ON at the same time press and hold electronic ignition button to light the burner 4 Once the burner is lit release the electronic ignition button and knob OOOO 5 If ignition does not occur in 5 seconds turn the knob to OFF wait 5 minutes and repeatthe lighting procedure 31 Care and maintenance Stainless steel Warning If you wish to replace the main burner There are
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