Home

Training Manual for Cscape and XLe/XLt

1. nr r r D 1 51 Ps r meme hg er nw aae fcit mem m mre pr eee pe eee Label 4 pr
2. 99 Removable Media Pile ruota 99 symbol Description Bx ample iet ba Lo 99 Removable Media File Counters ooi rei nt idees dolosa ec 90 Removable Media Prosram Downloads teil rrt mae eo pressum cse oko ero 91 Removanle Media Screen bets ruo 91 FO Ce A LM DES lea DEUS DEUS ed eed 92 93 CHEAT SHEET 94 HORNER APG CONTAC PS 96 Introduction to Cscape Quick Start Guide 0827 06 11 2009 7 Quick Start Guide PAGE 8 11 May 2009 0827 06 Quick Start Guide Objective The objective of this Quick Start Guide is to familiarize yourself with some of the features and functionality of the Cscape programming software Equipment Needed A PC with Cscape loaded 1 0 Help File 1 1 Open the help file The help file is located under Help from the main tool bar 2 Select Contents to access the help file first screen has a lot of useful information that is listed below 1 3 1 What s New in Version X XX This section will include all of the add
3. iei et E teet eee 7 Quick Start GUIdG evi eae es 7 CQO cs 9 lt 0 ____ 9 NOES 14 LAD RN ERR MORES 15 Basic OCS Configuration and Programming eee eee e eee e eee e eee eee eee eee eese esee sss 15 ODECE 17 17 I E 26 LAB p M P 27 Sereen VE ATID ULE tion 27 T D 29 NL E 29 Patt la a 29 owitchinpe and Forc me 3D DE 30 Part 2 Chanbime the System RePISIGES LO ue Ceci Eo 31 B ro Cle CU JUN S 31 Jutnps soe A aa 32 CCE EaD iora neon 34 ie Oe VS 36 EB GH UO M LM 36 Bx rar Credit SODUtIODS Ge
4. APG Training Manual for Cscape and XLe XLt 11 May 2009 827 06 PREFACE This manual provides introductory level training for Cscape Software users using XLe or Copyright C 2009 Horner APG LLC 59 South State Street Indianapolis Indiana 46201 All rights reserved No part of this publication may be reproduced transmitted transcribed stored in a retrieval system or translated into any language or computer language in any form by any means electronic mechanical magnetic optical chemical manual or otherwise without the prior agreement and written permission of Horner APG Inc All software described in this document or media is also copyrighted material subject to the terms and conditions of the Horner Software License Agreement Information in this document is subject to change without notice and does not represent a commitment on the part of Horner APG Cscape SmartStack SmartStix and CsCAN are trademarks of Horner APG DeviceNet is a trademark of the Open DeviceNet Vendor Association OVDA Inc Ethernet is a trademark of Xerox Corporation CompactFlash is a registered trademark of SanDisk Corporation For user manual updates contact Technical Support North America 317 916 4274 www heapg com email techsppt heapg com Europe 353 21 4321 266 www horner apg com email techsupport hornerirl ie Horner APG LLC HE APG warrants to the original purchaser that
5. Network TX Use Av 0 7 Modei Number 191 Network TX Use Mn 0 8 Engine Verson Network TX Use 0 Maximum System screens vary from model to model For Details on the functionality of the different SR registers consult the Cscape help file 0827 06 11 2009 95 1 317 916 4274 1 877 665 5666 APG www hornerocs com Phil Horner President 317 492 9080 hil horner heapg com Technical Support Ext 3 techsppt heapg com Customer Service Ext 1 APGCustomerService heapg com sales and Marketing Ext 2 apgsales heapqg com Chuck Ridgeway Product Manager 317 492 9081 Cell 317 554 9047 chuck ridgeway heapg com Nate Beachey System Design Engineer 317 492 9118 nathan beachey heapg com PAGE 96 Bill Giebel Business Develooment Manager 317 492 9079 Cell 317 407 7937 bill giebel heapg com Eric Broyer Technical Support Manager 317 492 9102 eric broyer heapg com 11 May 2009 0827 06
6. cup Pasa 0827 06 11 2009 58 Lab 4 Move Operations Notes 0827 06 11 2009 59 Lab 4 Move Operations Notes PAGE 60 11 May 2009 0827 06 LAB 5 Basic CSCAN Networking 0827 06 11 2009 61 Lab 5 Basic CSCAN Networking PAGE 62 11 May 2009 0827 06 Lab 5 Basic CSCAN Networking Objective Review and understand global data transfer from OCS to OCS and from OCS to Network I O over CSCAN Overview Horner s CSCAN Cscape Control Area Network is a peer to peer CAN based network Though the physical wiring is nothing new to anyone who has ever used a CAN based network before DeviceNet Honeywell s SDS J1939 to name few Horner APG developed their own protocol in order to offer features not available with other such protocols As a peer to peer network there is no master or slave Each OCS broadcasts or puts data onto the network to share with any other OCS that wants it An OCS that needs data from another OCS on the network specifies the other OCS s ID and what broadcasted data from that OCS is needed in order to retrieve or get it It is also possible for an OCS to broadcast a heartbeat onto the network for other OCSs to monitor in order to determine the online state of this OCS A sl
7. Time Data is an automatically formatted data field that shows either the Time Date This field is linked to 3 consecutive registers that contain either the time or date in the same order as in the RTC system registers SR44 SR50 For time Seconds in the first register Minutes in the second Hours in the third For date Day in the first register Month in the second Year in the third Timer Data Timer Data is an automatically formatted data field that shows the elapsed time of a Timer function Assigned to the timer s address the resolution of the timer is selected and the format display desired then data will be displayed formatted with colons and periods as in a digital clock display Password Data Pass Password Data is a data field linked to register memory that must be 32 bits in length 2 R registers for instance On the screen asterisks will display instead of the actual data PAGE 74 11 May 2009 0827 06 Lab 6 Graphics Editor Text Table rit Text Tables have been used in previous labs Text Table objects are lookup tables linked to register memory and a single text table Instead of displaying the actual numeric value in the register those values will cross reference to the entries in the text table Depending on the value in the register the corresponding text will display Many different Text Table objects on many different screens linked to many different register
8. Cscape Software manufactured by HE APG is free from defects in material and workmanship under normal use and service The obligation of HE APG under this warranty shall be limited to the repair or exchange of any part or parts which may prove defective under normal use and service within two 2 years from the date of manufacture or eighteen 18 months from the date of installation by the original purchaser whichever occurs first such defect to be disclosed to the satisfaction of HE APG after examination by HE APG of the allegedly defective part or parts THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR USE AND OF ALL OTHER OBLIGATIONS OR LIABILITIES AND HE APG NEITHER ASSUMES NOR AUTHORIZES ANY OTHER PERSON TO ASSUME FOR HE APG ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS Cscape Software THIS WARRANTY SHALL NOT APPLY TO THIS Cscape Software OR ANY PART THEREOF WHICH HAS BEEN SUBJECT TO ACCIDENT NEGLIGENCE ALTERATION ABUSE OR MISUSE HE APG MAKES NO WARRANTY WHATSOEVER IN RESPECT TO ACCESSORIES OR PARTS NOT SUPPLIED BY HE APG THE TERM ORIGINAL PURCHASER AS USED IN THIS WARRANTY SHALL BE DEEMED TO MEAN THAT PERSON FOR WHOM THE Cscape Software IS ORIGINALLY INSTALLED THIS WARRANTY SHALL APPLY ONLY WITHIN THE BOUNDARIES OF THE CONTINENTAL UNITED STATES In no event whether as a result of breach of contract warranty tort including neglige
9. 9 Buffer Low 10 EditBuffer High __ 11 LadderSizeLow X 12 LadderSizeHigh 13 UserTextSizeLow 51 Network ErrorCount User Text Size High 5285 Reseved 15 System Text 56 j LastKey y 16 SystemTexSizeHigh 57 LCDBackignt 17 VOConfigSizeLow 58 __ Config Size High 59 60 Reseved 19 Net Config Size Low 6 Numids 20 NetConfigSizeHigh X 62 174 Reseved __ _ _ 21 Security Data Sizelow 1 5 CF Status Security Data SizeHigh 176 CFReelow ______ Taere _____ ___ __________ IUerTedcRO _____ H8 GFToalow rSystemTetCRO ___ CFTotalHigh _____ ___ 1 amp 0 Reeva ___ 181 AemsUnaknmowedged Sew yDaaCRO l8 AamsAdv __ 183 SytemBep 90 i Network Baud Rate _ 0 3 1 amp 4 UserBeep M i Network Required _ 0 i 185 ScreenSaver 0 i Key Toge Mode 0 i 187 Network Usage Avg 0 1000 Serial Protocol _____ 188 Network Usage Min 0 1000 35 Serial NumberLow 189 Network Usage Max 0 Serial Number High
10. Allow ESC ta Return Display Properties Attributes gt gt gt Background Color gt gt gt m Legend gt gt gt Line Color gt gt gt omen PAGE 32 11 May 2009 0827 06 Lab 2 Screen Manipulation 4 Add another Screen Jump to go to screen 2 Do NOT check the Allow ESC to Return option Change the Legend The screen might look something like this 5 On screen 2 configure the same Screen Jump to screen 6 copy and paste it from screen 1 if desired Make sure Allow ESC to Return is checked 6 Add another Screen Jump to go to screen 4 Again do NOT check Allow ESC to Return for this jump 7 Repeat step 5 and 6 for screen 4 Make the first Screen Jump go to screen 1 0827 06 11 2009 33 Lab 2 Screen Manipulation 8 If using a controller with a built in ESC key like the XLe add note on the screen to inform the user to press the ESC key to exit then skip to step 10 9 For touch screen controllers without a built in ESC key like the XLt go to screen 6 and put in another Screen Jump Double click on it to configure it and check the Simulate ESC box Change the legend to display EXIT This is all that is needed for this jump screen Jump Properties Jump to Screen Number Address Number gt M ame 10 Exit the Graphics Editor and save the program 11 Download the program to the controller ocreen 1 should displ
11. TON timers start timing when they receive power and pass power to the rest of the rung when they reach their Preset Time If a TON timer loses power it resets itself to zero immediately 1 Create a new program 2 itle the program Timers csp or some such thing Set the target ID to match the controller to be programmed 4 Configure the controller Reference Lab 1 for correct procedure 5 Create a modified version of the Run circuit from Lab 1 Require the user to hold the START button for seconds before the circuit is energized Do so with a 100ms resolution TON timer and use the Timer Done bit to hold the circuit on E STOP START STOP F 10001 60001 2 imer Done TON gt 0 1 2150001 z HU 15 e Since this is a new program without the I O names entered from Lab 1 try naming the I O in this lab on the fly Type the address in and then give it a name in the Name box Existing names may be overwritten Point LO Point Address Screen gt Address Screen gt Mame Mame STOP Cancel Cancel Open the Graphics Editor and configure a text table on the screen to show STOPPED or RUNNING reference Lab 1 if needed Link it to the Q1 RUN Output Configure a second text table to show Off or Enabled depending on the state of R2 15 R2 15 will reflect whether or not the Tim
12. The screens may look something like this Machine 1 Machine 1 TTTITTI mm Timer Timer E STARTS El d fine 5 1 2 Was seems E IHHHHE 7 Download and make sure the controller is in RUN mode Start each machine and notice how the different counters increment or decrement with each successful start Make sure Machine 2 cannot be started again if it has been started 3 times and has not been reset Note how each counter type resets when their respective reset inputs are triggered CONGRATULATIONS YOU VE FINISHED TIMERS AND COUNTERS 0827 06 11 2009 47 Lab 3 Timers and Counters TOF Solution Note how either start button will fire the backlight bit for at least 8 seconds If either RUN circuit becomes active it will hold the backlight on until 8 seconds after both RUN circuits are turned off Note A different solution must be used if using a touch screen OCS 1 FST SCM HOW x Bagklight_ word Hr SB TOF 80005 BEacklight Eit 0 1 zaHUhbr 1 Counter Lab Solution Keep in mind that there are usually many different ways to program a controller all of which get the task done Below is one solution to the Counter lab Note how the CTU counter has a PV of It is only being used for its counting and not really counting towards a goal 25 Timer Dane CTU 0007 CTU Fieset 8 SAO002 16 1000
13. 1 4 1 5 Quick Start Guide searches can be done through selecting Find from the top of the screen 1 4 1 Upon opening the Find portion of the help file type in Contacts and the following will be shown on the screen Help Topics CScape Help File Contents Index Find 1 Type the word s you want to find Contact 2 Select some matching words to narrow your search 3 Click topic then click Display How to Change NO to NC whats new 4 50 The programmer also has the ability to open the help file by pressing F1 on the keyboard of the PC 2 0 Getting Started 2 1 2 2 2 3 2 4 PAGE 10 There are 2 ways to create a new program A new program will have a name of Untitled until the program is saved as its file name 2 1 1 Create a program under the File selection on the main menu 2 1 2 Create a new program by pressing the New File from the Tool Bar at the top of the screen There are 2 ways to save a program All programs will be saved as the 2 2 1 Save a program under the File selection on the main menu 2 2 2 Save a program from the shortcut on the Tool Bar at the top of the Screen There are 3 ways to open a program 2 3 1 Open the program under the File selection on the main menu 2 3 2 Open a program from the shortcut on the Tool Bar at the top of the Screen 2 3 3 he program will automatically open if the program is double clicked on in the locati
14. The format to access any of them is as follows counter number u of digits 1 8 For example using counter 1 for a screen capture if the counter has a Max value of 59 the current value is 35 and the Auto Increment is checked 1u4 0035 The next time the screen is captured the value will be 0036 then 0037 etc This can be implemented into the filename as follows Given Current date and time March 1 2004 3 45 34 PM Counter 3 Auto Incrementing Max of 59 currently at 58 Wrap turned ON Captures Chan3 M D Y h m 3u2 omp Captures Chan3 03 01 04 1545 58 bmp Next screen capture assuming same time and date Captures Chan3 03 01 04 1545 59 bmp Next screen capture assuming same time and date Captures Chan3 03 01 04 1545 00 bmp Note A filename extension MUST be specified in all cases if there is to be one It is never automatically added PAGE 90 11 May 2009 0827 06 Lab 7 Removable Media Functions Removable Media Program Downloads Another feature of the Removable Media functionality is the ability to load a controller that has RM capabilities with a program from a RM card instead of through Cscape The programmer saves the Cscape program as a special file type with a pgm extension by clicking the File menu and selecting Export to Removable Media It can be exported directly to a Removable Media writer connected to the computer or to anywhere else on the computer to be transferred to Removable Medi
15. B File Edit Program Controller Debug Tools Screens View Window Help e vie Grid Lines Boolean Elements aeaaea dB OJE Wide View al RO EH Boolean Elements ela bia kes ka kes koa kes kaa eroin oolbars v Standard Comments General Editing 1 Zoom gt Selector Tool Compact Ladder __ Simple Elements 2 Boolean Elements Timer Counter Operations 2 gt Bitwise Operations 3 Move Operations Math Operations Compare Operations 4 Convert Operations Advanced Math Special Operations Comm Operations String Operations Watch untitled4 1 Of x 5 File Memory __ Value Type Name 80001 348 INT 70001 OFF BOOL 00001 1 210001 New Rung New Comment Delete Rung Insert 1 Blank Line 4 Insert Blank Lines gt Start OEM Section End OEM Section 3 12 13 Print User NONE 5000 5250 Model Not Equal Target no force 2 status bar has many useful features 3 points to the status bar 2 1 User The User field indicates which user is currently logged into the program via use of the Security features If security is not configured or if no one is currently logged in this will indicate NONE as it does in the illustration 2 2 Model This will let the programmer know
16. Data csv Trigger this Delete function with the F3 key Write csv INT Head csv INT Overarite 22 22 Mame 0001 SRC 0 1 4Mum Col 2 How Dest lt 0011 Status lt lt 100 Status 102 4 Configure Screen 1 to have the following Register fields for R1 R6 that are all editable a Instructions static text to Press F1 to Write a A screen jump to Screen 2 specify Allow ESC to Return 5 Configure Screen 2 to have the following Register field for 8201 the offset that is editable The valid offset values for this lab as written would be anywhere between 0 and 5 However make sure this data field is set to a 32 bit Decimal format Register field for R11 that is read only Instructions to Press F2 to Read F3 to delete a Place a RM manager on the screen The screens may look something like this BHHHHE XRAI BHHHE RZ HHRHH ARI FRE HRH ARG PAGE 86 11 May 2009 0827 06 Lab 7 Removable Media Functions m ARZUI akii gt Offset Read Data Offset Fead Data IHE TED 6 Download the program to the controller 7 Change the values in R1 R6 on Screen 1 to values that will be written to the RM card 8 Press the F1 key The information in R1 R6 is now stored to the RM card 9 Go to
17. Screen 2 and make the R201 offset 0 Press the F2 key The first piece of data what was written from R1 should now appear in the R11 data field on the screen 10 Change R201 to other offsets from 0 5 and press the F2 key Depending on the offset you will read one of the 6 values that was written to the RM card on Screen 1 The offset determines which of those 6 values 15 read 11 Use the RM manager to view the contents of the RM card 12 Press F3 to delete the file Confirm it is no longer there by viewing the contents of the card using the RM manager 0827 06 11 2009 87 Solution Lab 7 Removable Media Functions FLKEY _F 1 amp ROO01 2 amp F2 KEY 2 KOOU2 7 KEY F 3 12 88 csv IMT Overwrite qSAC Col How Status 0100 Head csv INT Data cey File 1 4Mum Status 20102 Delete 22 Status A0104 11 2009 0827 06 Lab 7 Removable Media Functions Automatic Data Logging A newer function of controllers that support Removable Media is the ability to automatically record data to a file at timed intervals Each entry is time and date stamped and can record up
18. Switch Screen option For example if screen 51 is being displayed and the screen is switched to screen 30 the value in SR1 will change from 51 to 30 and screen 30 will be displayed Switching and Forcing Lab 1 Create a new program Configure the I O as shown in Lab 1 2 Using the Graphics Editor click s on the toolbar or from the Screens menu select View Edit Screens put a Static Text label on screen 1 that says Screen 1 Do the same for Screen 2 and Screen 3 with Static Text labels that say Screen 2 and Screen 3 Note In the Graphics Editor the screen currently displayed in the editor is indicated in the status bar at the bottom right of the screen Screen 1 Zoom 200 128 64 Ob The asterisk indicates that this is the Initial Screen the one that shows up when the OCS is first turned on or put into RUN mode To navigate to different screens in the editor use the arrow keys or the thumbnail selector in the toolbar 44 418 3 Once done labeling the screens exit the Graphics Editor and save the program 4 Add ladder logic so that the F1 key will SWITCH to Screen 1 and the F2 key will SWITCH to Screen 2 Note that when configuring the coil clicking the Screen gt button will bring up a screen thumbnail selector A screen to associate the coil with may be chosen from the thumbnails shown The D address will automatically fill in this way 5 Add ladder logic so that the F3 key will FORCE scr
19. System button Clicking it will automatically configure the controller and any attached I O if connected to the OCS properly If this is the case Skip to Step 5 after Auto Config is done Otherwise to do it manually Skip to Step 5 if Auto Config has been done 1 Double click on the controller picture or click the Config button next to it 2 Select the XLe XLt Family Type and select the correct entry from the Device Type list depending on the model being used Then select the Model to match the model For this example the HEXE102 is used Click OK to see the overall I O configuration 1 0 Configuration t3 Configure Controller CPU Slots Network 1 0 Family Type XLE E 09 Description Model Operator Control Station with fixed 1 0 102 4 55 5 5 5 555 Contig Empty uu EMPTY m Contig Properties Display Type 64 by 128 LCD Keypad Type 20k i SEDIT Auto Config Program Memory 256 Bytes Network Type CAN CsCAN Cancel 4 Click OK again to exit the configuration 0827 06 11 2009 19 Lab 1 Basic OCS Configuration and Programming Step 5 gt Save the program Either click the Save button on the toolbar click on the File menu and select Save Step 6 gt Name some I O points Click on the Program menu and select I O Na
20. a value of 0 on first scan The MOV function can be found in the Move Operations Simply type in a 0 for the source and use SR5 7 for the destination naming it Backlight_Word in the process 17 FST SCN 28000 DJIN Badklight ward 18 2 755 10057 2 After writing the rest of the program download and make sure the controller is in RUN mode Use the Debug function to monitor the TOF timer and take note of how it works When either START button is pressed F1 or F3 the backlight should come on If the circuit is successfully started the backlight should stay on indefinitely If the circuit is stopped using the E STOP or STOP F2 button or if the START was unsuccessful the light should go out after 8 seconds Note also how the TOF timer kept the backlight on for 8 seconds when the program was first downloaded This is because the R register used for this timer hasn t been used before in this controller and started with a zero in it It may not work the same in subsequent downloads or power ups because R registers are retentive and remember where they were before This could be remedied by adding another MOV function on the first scan line to also initialize the first register of the timer to zero 0827 06 11 2009 45 Lab 3 Timers and Counters Counters Overview The purpose of the Counters portion of the lab is to demonstrate how Counters work and what the difference is between
21. accumulated value to the preset value PV and count down from there passing power when they reach O It will continue to count downwards past 0 with each additional trigger Counters increment or decrement only once every time they see power come on from the ladder rung They must lose power and then be powered again for the count to increment This is what the little triangle at the counter input means EE CTU zx ositive j Transition Function Part 4 Counters Lab 1 To the program from the timer labs add a CTU counter that will count the number of times machine 1 has been successfully started 2 Add a CTD counter that will only allow machine 2 to be started 3 times before the operator must reset the counter to start the machine again HINT Just like Timers Counters also take up 2 word length R registers Don t step on any of the timers from before 3 Make the 2 input on the input simulator reset the counter for machine 1 4 Make the 3 input on the input simulator reset the counter for machine 2 5 Add a data field to machine 1 s screen to indicate the number of times that machine has been started This data field will display the CTU counter accumulator PAGE 46 11 May 2009 0827 06 Lab 3 Timers and Counters 6 Add a data field to machine 2 s screen to indicate how many more times the machine can be started before requiring a reset This data field will display the CTD counter accumulator
22. complete the configuration of the menu object 0827 06 11 2009 35 Lab 2 Screen Manipulation 10 Configure screen 7 as the initial screen by clicking on the Screens Menu of the Graphics Editor selecting Set Initial Screen and putting a 7 into the First Screen to display box Click OK when done 11 done close the Graphics Editor save the program and download the program to the controller 12 Once done downloading the program test the program by using the up and down arrow keys on the XLe to change the highlighted selection and pressing the Enter Key The ESC key will allow the user to navigate back to the Menu Screen Extra Credit 1 Note This Extra Credit requires the use of Move and Comparison functions that have not yet been covered in the lecture The solution is on the next page On non touch screen controllers pressing the up and down arrows simultaneously gets into the system menu Touch screen controllers have a System key on the keypad Add ladder logic to the program to lock out the System key on the controller SR3 contains a number reflecting the system screen currently displayed If none is shown SR3 contains 0 Monitor SR8 for a non zero value and if it is non zero move a zero back into it Use a compare function to compare the value to zero Compare functions will pass power to the rest of the rung if they are true Extra Credit 2 Note This Extra Credit require
23. it If R1 has a value of 501 in it the controller will go to R501 to get the source data 5 registers will then be moved from R501 R505 to R101 R105 In this example the 15 specified as Indirect This means the controller will look at R101 and see a value within it If R101 has a value of 851 the controller will take the data in R1 R5 and move it into R8B51 R855 In this example the Mother of All Confusion both the IN and the Q are specified as Indirect This means the controller will look at R1 and see a value Let s say itis 241 The controller also looks at the value in R101 Let s say it is 341 The controller will then take the values in R241 R248 and move them into R341 R348 11 May 2009 0827 06 Lab 4 Move Operations Part 1 Move Lab 1 Start a new program for the connected controller and call it whatever is desired Configure the controller and I O as done before 2 First things first the Timers and Counters Lab made use of the backlight register Since the backlight register is retentive it will remember where it was when a new program is loaded into the controller If it was turned off and is not turned back on in this program it will remain off Move a value of 100 into SR57 on first scan to make sure the backlight is on using a MOV function 3 Move the value in R1 to R101 when the F1 key is pressed using a MOV function 4 Zero out R101 when the F2 key is pressed by moving a
24. links to configuration or data monitoring screens Horner OCS uses dedicated 96D bit length registers that are numbered the same as the screen they represent 01 is for screen 1 D312 is for screen 312 and so on up to 20D 1023 for screen 1023 They can be addressed to an output coil to switch to or force a screen They can also be addressed to input contacts to indicate when a particular screen is currently being displayed There are also three system registers that reflect exactly what the display is currently doing These registers are the SR1 User Screen register the 582 Alarm Screen register and the SR3 System Screen register The numbers in these registers reflect the number of the screen currently displaying SR2 takes priority over SR1 and SR3 takes priority over 582 SR1 should always have a number between 1 and 1023 and never be zero SR2 and 9eSR3 normally show zeroes unless a screen is being forced or a system screen 15 being displayed in which case they show a non zero number Part 1 Switching and Forcing D registers be used as output coils to control screens do this simply place a normally open coil in the ladder logic and then configure it for a D register This can be done by typing a 0 reference directly into the address box or by clicking the Screen gt button 10 choose a screen from thumbnail Address Screen gt pictures of configured screens 1 0 Point EJ Mame Edit
25. make sure the OCS is in Run mode the green traffic light on the toolbar is pressed in Step 12 gt Debug the program Click in the Cscape toolbar or click on the Debug menu and select Debug Monitor PAGE 24 lt XLe Lab1 csp Iz File Edit Program Controller Debug Tools Screens View Window Help WAOE Debug All Boolean Elements Forcing Overrides 2 E STOP STOP p 1 10001 A 0002 210001 3 2150001 11 2009 0827 06 Lab 1 Basic OCS Configuration and Programming Close switch 1 on the Input Simulator Switch 1 is connected to the first digital input which is addressed to 101 a In Cscape using Debug E STOP STOP should now be red Onthe OCS the screen should display MACHINE STOPPED Push the F1 key on the OCS a Cscape using Debug START should turn red until the F1 key is released a The RUN coil and contact should both turn red a On the OCS the screen should change to display MACHINE RUNNING Output 1 should turn ON you may be able to hear a relay output click Push F2 the STOP button on the OCS The output should turn OFF a The screen should show MACHINE STOPPED Experiment with the different aspects of the program Press F1 to start the circuit again Use the E STOP switch to stop it instead of F2 Try starting the circuit without fir
26. receives power again Since it does not reset itself automatically upon losing power a retentive TON timer requires a Reset Input to be configured in order to tell it when to zero out and start over 1 Add a second machine to the program from part 1 This machine will operate using the same E STOP and STOP buttons but will have the F3 key as the START button Use a retentive TON timer with 10ms resolution that requires the user to press and hold the START button for a total of 5 seconds to start this second circuit with a RUN coil at Q2 Reset this timer using 1 RUN Run Timer 20003 Timer2_ Reset 0 01s 0002 ToO001 2 0003 2 40002 R 0004 16 HINT Since this timer is set for 10ms resolution 5 seconds is equal to a Pt of 500 500 10ms pulses equals 5 00 seconds HINT Remember that each timer takes up 2 R registers Make sure this timer doesn t overlap the timer from Part 1 address this one to R3 0827 06 11 2009 43 Lab 3 Timers and Counters 2 Create the logic to reset this timer based on the E STOP switch or the STOP button 15 STOP Timerz Reset 10001 ETOF 10001 ak 3 Open the Graphics Editor and create a new screen on screen 2 similar to screen 1 from Part 1 This may be done as follows e Goto screen 1 e Press Ctrl A to Select All and then pr
27. s functionality When F1 on Node 2 is pressed the 1 output on Node 1 should turn on gt Part 2 Solution ALW 550007 2 8 QG0001 Node 2 Program Addition OM i 50007 ALw ON 1 50007 i rMUDUT OM sz ODE 10001 5 0007 40001 UD 4100002 ama 7 2 0003 4100003 0004 4100004 anma yyy M0005 4100005 Option 1 Option 2 Node 1 Program Addition PAGE 68 11 May 2009 0827 06 Lab 5 Basic CSCAN Networking Part 3 SmartStix Step 1 gt Modify the Program for Node 1 1 Configure Node 1 for SmartStix I O This is done via the Network I O tab located in the I O configuration I O Configuration CPU Slots Network 1 0 Net ID Description SmartStix Digital 16 in 16 out 10033 10048 200033420048 290100 Auto Re Number Advance 2 Press Add and select SmartStix Digital 16in 160ut 3 Configure the SmartStix as illustrated in the picture below making sure no built in I O is overwritten Configure Digital Network I O Network Network ID 1 08 1 0 Mapping Start Digital In 210033 qm 16 Start Digital Out 00033 x15 Status Register ZR 0100 Input Update Method Update on Change of State Update Periodically Time mSec 100 mS to 25 5 Sec Timeout Comm Timeout 1000 mSec 200 mS to 25 5 Maximum time 1 0 controller will wait
28. to ten different pieces of data of differing formats if needed Up to ten different logs can be configured with up to ten pieces of data per log Additionally columns are labeled with the I O name of the register where the data is coming from Automatic Data Logging is configured the Program Datalog Config menu in Cscape 8 10 and higher Removable Media File Naming The RM function blocks support the flash with a DOS Windows standard FAT16 file system All names must be limited to the eight dot three 8 3 format where the filename contains a maximum of eight characters a period and an extension with a maximum of three characters The entire filename including any path must be less than or equal to 147 characters in length When creating filenames and directories it is sometimes desirable to include parts of the current date or time There are six special symbols that can be entered into a filename that are replaced by the OCS with current time and date information Symbol Description Example Y Substitutes the current 2 digit year 2004 04 M Substitutes the current month with a 2 digit code March 03 D Substitutes the current day 22nd 22 h Substitutes the current hour in 24 hour format 4 16 m Substitutes the current minute s Substitutes the current second Substitutes the currently displayed 4 digit screen number 53 0053 1 1023 Intended mainly for screen capture Note that all the symbols start
29. value of 0 into it using a MOV function 5 Create a screen with numeric data fields that show R1 and R101 and label the fields Be sure to make the R1 data field editable R101 Joh TERT 2 5101 TES 6 Add logic Screen Jump to switch this screen if needed 7 Download the program and make sure the controller is in RUN mode 8 Edit the value in R1 to whatever desired On XLe use the up down left right arrow keys to select the field then press the Enter key to edit type in a value on the keypad and then press Enter again On XLt simply push the data field on the touch screen like a button enter a value on the keypad that appears and then press the Enter button on the screen 9 Press the F1 key to move the value just edited into R101 10 Press the F2 key to zero out R101 Part 2 Block Move Lab 1 Add programming to move the values in R11 R13 to R111 R113 when the F3 key is pressed using a BMV function 0827 06 11 2009 55 Lab 4 Move Operations 2 Create another screen with data fields to show the registers Be sure to make the R11 R12 and R13 data fields editable 111 211 XE13 ESEE 2112 2115 HHEEH FHHHH FHHHH Add logic or a Screen Jump to switch to this screen if needed Download the program and make sure the controller is in RUN mode Edit the values in R11 R13 to whatever
30. 101 R105 so that R101 R105 all will have the same value in them This can be used to zero out a group of registers The source IN can be either a register or a constant value 11 May 2009 PAGE 53 54 Lab 4 Move Operations Skipping to the Constant Move or CST it is used to move a group of constant values into a group of consecutive registers If for example the values 1 2 3 4 and 5 were to be moved into R101 R102 R103 R104 and R105 respectively the Constant Move function could be used The count N is automatically determined by how many constant values are entered into the configuration for this function The source data can ONLY be constant data and cannot be register references Moving back one to the Indirect Move or it is used to move data from variable positions or to variable positions or both It functions for the most part like the Block Move function If specified as Indirect the IN and or the Q are used as pointers to where in the R registers to get data from or put data to When looking at the ladder logic the symbol will appear next to the IN or Q address if it is specified as Indirect This function can and most likely will get hairy to the uninitiated It is most handy though when data logging to register memory Indirect Move Examples In this example the IN is specified as Indirect This means the controller will look at R1 and see a value within
31. 11 2009 75 Lab 6 Graphics Editor Screen Jump al Screen Jumps have been used in several of the previous labs This is one of the methods of navigating through the screens on the controller Bar Graph Meter 360 Gauge These are different ways of displaying the data in a word length register The Bar Graph can be configured in either a horizontal or vertical fashion based on its dimensions The Meter displays a needle and a sweep from the left to the right The 360 Gauge is simply a floating needle that can sweep from any angle to any angle in a 360 degree range its scale marks or gauge face design must be done separately as a bitmap background or using other methods The Bar Graph and Meter objects can be configured to show any number of equally spaced hash marks along their scales All three objects will automatically scale their sweep to the Min and Max values they are configured for Static Bitmap Animation These are methods of displaying custom graphics or symbols from the optional Symbols Library software that can be purchased The Static Bitmap is just one picture that can be loaded from a bitmap file on the hard drive or be specified from the Symbols Library The Animation is a group of bitmaps up to 50 one for each frame of the animation The Animation is linked to a register and depending on the value from 0 to 49 in the register shows that frame number It is up to the ladder
32. 2 eb k 27 Dione 80009 Machines 3 4 210003 28 k H en Pu To disable Machine 2 from starting any more if the CTD counter is done add the Machine2 Disable normally closed contact to the existing machine 2 start stop circuit to interrupt the START button from working until the counter is reset Run 2 60003 E STOP START 2 Machine2 Disable STOP FI Timere_Feset 0 0 2 10001 0002 zT UD AH Done 500 4 48 11 2009 0827 06 Lab 3 Timers and Counters Notes 0827 06 11 2009 49 Lab 3 Timers and Counters Notes PAGE 50 11 May 2009 0827 06 LAB 4 Move Operations 0827 06 11 2009 51 Lab 4 Move Operations PAGE 52 11 May 2009 0827 06 Objective Lab 4 Move Operations Review and understand Move Operations Overview There are several types of move functions available for use for several types of different occasions In general move functions really act more like copying operations They will not remove the data from the source in order to move it to the destination they will just copy it Also once a move function has been powered it will not be undone simply by removing power the da
33. 30 fire a 211 1 shot When the Last Key register 31 fire 212 1 shot Arrow Pressed E 10001 Down Arrow Pressed ooo 10002 50007 xSR UD56JIN1 3l When the Up 1 shot is fired increment 2581 If that makes it more than move a 1 into the register When the Down 1 shot is fred decrement 2581 If that makes it less than 1 move a 6 into the register Arrow ADD 1 USER SCH USER SCR z un Down Pressed on USER SCH 10002 USER SCF zo 25 80001 0827 06 11 2009 37 Lab 2 Screen Manipulation Notes PAGE 38 11 May 2009 0827 06 LAB 3 Timers and Counters 0827 06 11 2009 39 Lab 3 Timers and Counters PAGE 40 11 May 2009 0827 06 Lab 3 Timers and Counters Objective Review and understand Timers and Counters and the different types of each Timers Overview Horner timers consume 2 consecutive word length registers Assigning a timer to R1 means that the timer will consume R1 and R2 The first of the two registers contains the accumulated time of the timer In the second register the first 14 bits contain housekeeping information and should not be tampered with The last 2 bits of the second register are status bits for the timer The 15 bit is an Enabled status indicating wh
34. C Left Center Right San Serif 15 Digits Text Table Number 7 Text Table gt gt gt Editable Display Properties Attributes gt gt gt Background Color gt gt gt Legend gt gt gt Line Color gt gt gt B Data Color gt gt gt Nn Cancel 5 Now find the Text Table button on the toolbar 2 and draw a text table on the screen under the Static Text box that is already there Note that it comes default with a border and a legend that says Text Table Double click on it to configure it A Text Table is just a data field that can link less meaningful number data to more meaningful text For this lab it will be linked it to the RUN coil in the ladder program which is a 1 bit register Q1 Select a Register Width of 1 bit Link this text table field to the RUN output Q1 in the Controller Register Address or select RUN from the Name pull down list Note that the correct Register Width must be selected first if the Controller Register is to be selected by name Only I O names associated with registers of the same Register Width will be available Note There are 200 text tables to use per program A text table is not linked to only one register the registers are linked to a text table It s just a lookup table for any register to reference Therefore one text table can be linked to by as many different registers as needed For example a text table con
35. Delete the legend text and click OK 15 Click OK again to exit the configuration window Resize and move the text table data field if needed to show all of the data The screen might look something like the ones shown here but remember it s up to the designer XLe XLt 16 Once satisfied with the look of the screen close the Graphics Editor just like any other program by clicking on the X at the top right of the window changes are automatically saved otep 10 gt Save the program 0827 06 11 2009 23 Step 11 Lab 1 Basic OCS Configuration and Programming gt Download the program to the OCS 1 Click 21 in the toolbar select the Program menu click Download Note It is not required to take the OCS out of RUN mode before downloading a program The download will place the controller in STOP mode download the program and then return the controller to the mode it was in before the download Cscape XLe Lab1 csp B File Edit Program Controler Debug Tools Screens View Window Help ity p Network Config 9 Protocol Config EN El H E s Lis Boolean Eleme 5 5 Config Names Element Usage 1 Setpoints Error Check 2 E Upload 96 000001 Download 4 Verify Download Options 2 Use the SmartLoad function when the Download dialog box appears 3 Click OK Once downloaded
36. Local 1 Target 1 R no forces 0827 06 11 2009 17 Lab 1 Basic OCS Configuration and Programming Step 3 gt Save the untitled1 program with a new name Click on the File menu and select Save As z z ram Save the active program file with a new name JUser NONE XLE Cscan Model Unknown Locali Targeti R noforeesS 2 Type the program name such as XLe Lab1 csp in the File Name dialog box and click the Save button Ml Gscape untitied gog File Program Controller Debug Tools Screens View Window Help alela 15 2 n e Of Boolean Elements 4 n mo Save as type Control Station Program sp Cancel ram PAGE 18 11 May 2009 0827 06 Lab 1 Basic OCS Configuration and Programming Step 4 gt Configure the OCS Controller Either Click the I O button in the toolbar or click on the Controller menu and select I O Configure Cscape XLe Lab1 csp Ex File Edit Program Controller Debug Tools Screens View Window Help EXISTE K Boolean Elements n Set Target Network ID A B Set Network Baud Rate Set Local Network ID Data Watch 2 Status Diagnostics View Set Clock 3 Clear Memory Idle Stop Run Monitor If online with the OCS use the Auto Config
37. Screen When configuring a coil for a 0 register the configuration box Force Screen 2582 changes to account for some additional options Cancel 0827 06 11 2009 29 Lab 2 Screen Manipulation From this configuration box there is the added ability to click the Edit Screen button and go directly to the Graphics Editor for the screen specified There is also an option of using this coil to Force the screen or Switch the screen When forcing a screen the screen will be forced to display for as long as the coil has power The screen number of the screen being forced will also be reflected in SR2 note the reference to SR2 next to the Force Screen option If a screen is forced the value in SR1 is not affected and stays the same as it was When the screen is no longer forced the controller will return to the screen reflected in SR1 For example if screen 51 is being displayed and an alarm occurs that forces screen 20 SR1 will have a value of 51 582 will have a value of 20 and screen 20 will be displayed When screen 20 is released from its force SR1 will still have a value of 51 SR2 will have a value of 0 and screen 51 will be displayed When switching a screen the screen specified by the D register will be switched to and will continue to display even after power to the coil has been lost This change is reflected SR1 note the reference to SR1 next to the
38. a Count Up Counter and a Count Down Counter Horner counters also consume 2 consecutive word length registers Assigning a counter to R51 means that the timer will consume R51 and R52 The first of the two registers contains the accumulated count of the counter In the second register the first 14 bits contain housekeeping information and should not be tampered with The last 2 bits of the second register are status bits for the counter The 15 pit is an Enabled status indicating whether or not the counter currently has power to it The 16 bit of the second word is a Done status indicating that the counter has reached or exceeded its count and is now passing power to the rest of the rung it is on IMPORTANT The Counter will continue to pass power to the rest of the rung if it has reached or exceeded its count even if it is no longer being powered It must be reset to stop passing power at that point A third word length register separately and not necessarily consecutive can be assigned as the PV or Preset Value However the PV can also just be a static value and therefore hard coded into place and not consuming any register memory Count Up counters CTU when reset initialize their accumulated value to 0 and count up from there passing power when they reach their preset value PV It will continue to count upwards past the PV with each additional trigger Count Down counters CTD when reset initialize their
39. a later The user will then insert the RM card into the OCS and through the OCS System Menu select Removable Media to find the correct file to load If there is access to a card reader writer try it Cscape untitled File Edit Program Controller Debug Tools Screens View New Ctrl N Open Ctrl ao Close Save Ctrl 5 Save Import Export Program Export To Removable Media Project Alt 1 Summary Info Print Ctrl P Print Preview Print Setup Firmware Update Wizard 1C _Work_ MLe Lab2 csp 2C _Work_ XLe Labi csp 3XLeLabi csp 4 demoQX5 csp Exit Removable Media Screen Captures Controllers with Removable Media capabilities have the ability to capture a displayed screen to Removable Media as a JPEG or Bitmap file These images can then be recalled on the unit through the CF manager or viewed on a computer with a graphics viewer 0827 06 11 2009 91 Lab 7 Removable Media Functions Configuring the Screen Capture function is done through the Graphics Editor by clicking the Config menu and selecting Screen Capture A 1 bit register must be configured as a trigger and a filename for the captured graphic file must be specified The filename date functions and filename counters can be used for this The OCS provides feedback that the screen capture is done by resetting the 1 bit register to an OFF state Note Since the OCS provides feedback by turning off the tri
40. argin a new rung has been started See 5 in the picture on the previous page Another thing to consider when programming a parallel contact is that placing the parallel contact in the A column will start a new rung To get around this place the branches first 2 8 2 Right clicking in the margin right clicking in the left hand margin and selecting New Rung can also create a new rung See 4 in the picture on the previous page 2 9 Data Watch enables the user to monitor and or change values in a table 46 is what Data Watch looks like Data Watch is selected from the magnifying glass on the Toolbar or through selecting it from the Controller menu New fields are added to Data Watch by clicking Add and then keying in the register and the type Ranges of addresses can be added at one time by using the notation r15 25 which will add 11 registers from R15 through R25 0827 06 11 2009 13 Quick Start Guide Notes PAGE 14 11 May 2009 0827 06 LAB 1 Basic OCS Configuration and Programming 0827 06 11 2009 15 Lab 1 Basic OCS Configuration and Programming PAGE 16 11 May 2009 0827 06 Lab 1 Basic OCS Configuration and Programming Objective The objective of this lab is to provide the knowledge to use Cscape to create a basic program including hardware configuration logic design and screen development This foundation will then be used to help expand skills in the use o
41. as CSCAN NetWOFEKIDS9 non er EE EE RN 61 Bcc E 63 eL E EET 63 Part Over CSCAIN a 63 Part 2 Digital Data Over CSCAIN en valued 67 cL dL c 69 TO i E o desc __ ense res 70 ES WIR REC RN 7I Graphics aaa 71 E 73 gt 73 Grap DCS ODEO a 74 EOF La 78 Part 2 Bxtended Graphic Alarms brenda mto deb sepe aA 79 81 LAD dec 83 Removable Media FUunctions ccccccccccccsccscccccccccccccsccccccccccccccscccccccscccscccccscscccccccscsccecscccces 83 ODISCULVE roads mn ONU Ms 85 Ladder Pune ONS CUR en 95 ok ro dox 85 CM D LE E E 88 Aloma ec Data Los
42. ay after the program is downloaded Press the Screen Jump to go to screen 2 then to screen 4 and back to screen 1 On any of those screens press the ocreen Jump to go to screen 6 When screen 6 is displayed pressing the ESC key on the keypad or the pushbutton on the touch screen controllers will return to the screen that screen 6 was called from because the controller remembers where it was since the Allow ESC to return option was checked Part 4 Menu Object Lab On XLe and NX22x controllers the display is small 128x64 and limited to 2 soft keys on each side of the display thus limiting the size and the number of items placed on the screen To overcome this obstacle the Menu Object can be used The Menu Object has many features but for our lab we will be using it for screen manipulation Note The menu object is considered a data field By default it is configured for Exclusive Focus which means it is a data field that is always selected for editing and that there is no way to get out of editing it When configured this way and a menu screen is being displayed the K registers and any object linked to the soft keys will NOT function The SR56 Last Key system register can be used in these cases to monitor for F Key or soft key presses By un checking the Exclusive Focus other objects can be used on the same screen but the menu must be selected for editing before it can be used PAGE 34 11 May 2009 0827 06 Lab 2 S
43. creen Manipulation 1 Start a new program Configure the Controller and the I O as before 2 Open the Graphics Editor and configure screens 1 6 to indicate SCREEN using the Static Text as before will indicate the number of the screen that 15 being configured so replace with a 1 on screen 1 2 on screen 2 and so on lf using a touch screen OCS also place a screen jump Exit button on each screen and check the Simulate ESC box in the configuration for each Place a Menu on screen 7 otretch it out to cover the entire screen Double click the Menu Object and click on Configure Menu Pages Press Add In the Prompt Text type Goto Screen 1 select Screen Jump in the Item Type put a 1 in the Address Number check the Allow ESC to Return and press OK Pow Menu Item Configuration Item Information Prompt Text Goto Screen 1 tem Type Screen Jump dustifyto Left t Center 6 Right Attributes Jump to Screen Mumber Address Number 1 gt m 8 Repeat steps 6 and 7 for screens 2 6 then click OK to return to the main menu configuration page Menu tems Main Menu Contiguration Output Menu tem Type Goto Screen Te Screen ump ____ Goto Screen 2 Screen Jump Goto Screen 3 Screen Jump Goto Screen 4 Screen Jump Goto Screen 5 Screen Jump Goto Screen 6 Screen Jump 9 Change the Legend of the Menu Object to reflect Screen Manipulation Click OK to
44. desired Press the F3 key to move all the values just edited in R11 R13 to R111 R113 NE 25 2 Part 3 Block Fill Lab 1 Add programming to fill the value contained in R3 into all the registers from R121 R123 when the F4 key is pressed using a FILL function 2 Fill those same registers with a value of 0 when the F4 key is NOT being pressed using another FILL function 3 Create another screen with data fields to show the registers Be sure to make the R3 data field editable 121 XRi21 123 HERES diui Add logic or a Screen Jump to switch to this screen if needed Download the program and make sure the controller is in RUN mode Edit the value in R3 to whatever desired Press and hold the F4 key to fill the value just edited into R121 R123 Let go of the F4 key to zero out the values in R121 R123 CN E PAGE 56 11 May 2009 0827 06 Lab 4 Move Operations Part 4 Constant and Indirect Moves Lab 1 Using the Constant Move add programming that will move the values of 2201 2210 into registers R201 R210 on First Scan HINT On your Cheat Sheet find the S register that is the system coil for First Scan Source Destination Starting reg zR Address 0201 Editing reg b 0211 Ending reg A0210 Humber of Items 10 Cancel 2 Add an Indirect Move to the program that is powered with an Always On sys
45. e right of it and starts timing towards the PT When it reaches its preset time it will discontinue power to the rung to the right of it It can be thought of like the operation of a projector with an expensive light bulb power to the cooling fan is continued for some amount of time after the bulb is turned off in order to cool the bulb down properly and keep it from breaking 1 the program from Parts 1 2 add a TOF timer to turn off the backlight of the OCS 8 seconds after both machines have stopped Turn the backlight back on whenever either circuits START button is pressed HINT Referencing the Cheat Sheet at the back of this manual look in the System Registers section and find the LCD Backlight register itis 557 For non touch screen controllers the backlight is turned off if this register is zero and turned on if it is anything other than zero For touch screen controllers the backlight is dimmable from a value of 0 off to 100 full brightness On non touch screen controllers if this register is initialized to a value of 0 on first scan 9651 system bit only the first bit of 5 857 needs to be altered to turn the backlight on or off HINT Remember not to overlap the timers Use registers that haven t been used yet Do the programming yourself if possible but one solution is at the end of the Timers and Counters lab However since the Move lab hasn t been done yet here is how 5857 can be initialized to
46. een 3 The program should look similar to what is shown on the next page Note how the coil symbols have PAGE 30 11 May 2009 0827 06 Lab 2 Screen Manipulation changed into a thumbnail version of what is on that particular screen specified for that particular coil 6 Save and download the program to the controller A E E D E F G 1 1 Switch Screen 1 77 Screen 1 3 F2 KEW 1 Switch Screen 2 2 aE 0002 screen 2 4 5 F3 KEY 1 Force Screen 3 Screen gt Screen 1 should display after the program is downloaded Press the F2 key and note how the switch screen works Press F1 to switch back to screen 1 Press F3 and watch how screen 3 will be on only for as long as the button is held down When the button is released the screen previously viewed will come back up Try pressing F3 from both screen 1 and screen 2 to see this Open a Data Watch window in Cscape by clicking on the magnifying glass next to the debug button ye Add SR1 and SR2 as INT values to watch the system registers and what they do when the buttons are pressed Note More than one value may be added at a time to the Data Watch window by clicking the Add button and typing in SR1 2 or R51 75 for instance This will work for up to 50 registers at a time Part 2 Changing the System Registers Though there is no lab portion on this method another way of displaying a screen is t
47. equire a NET PUT instruction block The instruction block will be configured for node id 2 digital and the source will be K1 with the number of words equal to 1 Network Put Words Network Data 02 4 Name deem Format Global Data Directed Data Remote 1 0 Data Digital Word f Analog Source Data Address 0001 Name deem Send on Change of State Send 70001 Name 24 This register will force transmission ignoring change of state Num words 1 2 Save the program and then download the program to the controller step 2 gt Modify the Program for Node 1 1 Configure Node 1 to read the function keys from Node 2 and put them into registers starting at M1 Write a line of code that uses a NET GET instruction configured for discrete from Node 2 with the destination of M1 Network Get Words Network Data 0 12 Name gt 16 817 Format Global Data Data f Digital Word f Analog Destination Data Address 2 0001 aem Num words 1 uL Cancel 2 Write additional rungs of logic that will turn on outputs Q when the 96M registers from above come on M1 will turn on Q1 M2 will turn on Q2 etc This can either be done using contacts and coils or via a move command 0827 06 11 2009 67 Lab 5 Basic CSCAN Networking Step 3 gt Verify the program
48. er is currently enabled Configure a Numeric data field that displays how much time has elapsed in the timer This will be the accumulated value of the timer R1 Configure the data field to be un editable and displaying a length of 2 with 1 decimal place Add 5 for the Engineering Units to indicate that the data displayed 15 in seconds PAGE 42 11 May 2009 0827 06 Lab 3 Timers and Counters 9 Label each field on the screen so they can be told apart This can be done by modifying the legend for each of the objects placed on the screen The screen might look something like this in the Graphics Editor Machine Status 10 Save and download the program to the controller make sure it is in RUN mode Operate the START STOP circuit and take notice of how things work Watch the accumulated value of the timer counts up as the F1 key is held down watch how it zeroes out if F1 is let go of before the 3 seconds is up or if the circuit is stopped with the F2 key or the E STOP switch Notice how the R2 16 Timer Done contact holds the circuit on in the same way that the Q1 contact did in Lab 1 Part 2 Retentive TON Timers Lab Retentive TON timers start timing when they receive power and pass power to the rest of the rung when they reach their Preset Time just like a standard TON timer However if a retentive TON timer loses power it keeps track of where it is and resumes from where it left off when it
49. ess Ctrl C to Copy it Go to screen 2 and press Ctrl V to paste what was copied e Everything pasted is part of one group to un group it right click anything in the group on screen 2 and select Ungroup Now they are separated 4 Change the pasted data fields to be linked to circuit 2 e Change the Machine Status text table to be linked to Q2 e Change the Timer Status text table to be linked to R4 15 e Change the Elapsed Time data field to be linked to R3 Also add another decimal place and another digit to accommodate this higher resolution timer 5 Close the Graphics Editor Now use the knowledge from Lab 2 to switch to the proper screen based on which machine s START button is being pressed Switch Screen 1 Statue TIITITIT Elapsed Time FE START_2 Switch Screen 2 Timer 2 Statue Elapsed Time au Re 6 Save and download the program With Machine 2 note how the Elapsed Time keeps its place when letting go of the F3 key Press F2 or flip the E STOP switch to reset it PAGE 44 11 May 2009 0827 06 Lab 3 Timers and Counters Part 3 TOF Timers Lab TOF timers are somewhat backwards A TOF timer will pass power to the rest of the rung as soon as it receives power also resetting its accumulated value at this time When the TOF timer loses power it continues to give power to the rest of the rung to th
50. eta tes 37 _6 6_____ 38 39 Timers AN EE EE 39 oils uh DH 4 Tuners OVC M I S I D E 4 Part 1 TON Timers sa ito S UC 42 Part 2 Retentve TON Timers perpe Gee 43 bab asso M D EE 45 46 COUMES ba oo 46 astu 48 Lab SOMO eo cede rsa ace Ged ELO DI ees 48 NO ec M M AME I MED DIM EL FDA E D 40 Move Operation e Ve REP TERN SITIS Ede S1 _______ 4 ___ _ __ _8_ 53 53 Part Vi ca ee cede 55 Block Move E 55 Block EN Dus memet nce E RS IR nO ae 56 Part 4 Constant and Indirect Moves 27 M ve tab e A e mL UE 58 cm Ld 59 LIB 61 D
51. ether or not the timer currently has power to it Also the 15 bit is only useful for TON timers The 16 bit of the second word is a Done Status indicating when the timer is passing power to the rest of the rung it is on A single bit of a word length 16 bit register may be addressed in ladder logic as for example R2 15 for the 15 bit of R2 or 82 16 for the 16 bit of R2 A third word length register separately and not necessarily consecutive can be assigned as the PT Preset Time However the PT can also just be a static value and therefore hard coded into place and not consuming any register memory Note The standard register type to assign a timer would be R registers Don t let the registers be tempting The T stands for Temporary not Timer A timer appears like this in ladder logic TON 80001 0 1 TON 0001 0 15 1 ToR2 15 PI x Resolution seconds In the above example 100ms resolution 0 15 TON timer is configured at R1 and has a hard coded PT value of 50 PT x Resolution time so 50 x 0 15 5 0 seconds this timer has a PT of 5 0 seconds If F1 is not pressed R1 0 82 15 OFF and 82 16 OFF If F1 is pressed for 2 5 seconds R1 25 R2 15 ON and R2 16 OFF If F1 is pressed for 5 seconds more R1 50 R2 15 ON and R2 16 ON 0827 06 11 2009 41 Lab 3 Timers and Counters Part 1 TON Timers Lab
52. f Cscape and the XLe XLt OCS Basic Configuration and Programming Overview When starting a new Cscape program the first thing that should always be done 15 to configure the correct controller and I O This gives the basis for such things as where the inputs and outputs will be mapped for use in the program and will tell Cscape which screen size to edit when screens are created Incorrect I O configuration can also cause all I O to stop working After configuring the controller programming can commence with I O point naming ladder logic editing and screen creation Procedure Step 1 gt Connect the OCS to PC Use the controller s programming cable to connect the controller s programming port to a PC COM port A USB to RS232 adapter may be needed since most modern laptops do not come with a COM port otep 2 gt Power up the OCS and start Cscape on the PC Connect the power supply to the XLe XLt Open the untied Sg Cscape program on the aloja fs oL alal ES PC A new blank Emens program called ee untitled1 is automatically opened The default controller for any new Cscape program is an XE102 XLe model If the controller being programmed is anything different the I O configuration must be changed to match covered here ina following step als gt Set controller target ID User NONE XLE Cscan Model Unknown
53. gger bit Do NOT use a 1 shot to trigger a screen capture setting or toggling on a is recommended When it turns off the capture is done writing to RM e Becareful of using F keys Again the OCS will try to reset it when the capture is done Using a as noted above is recommended instead Procedure 1 Make F10 perform a screen capture Set T3 in ladder logic when F10 is pressed 2 In the Graphics Editor configure the Screen Capture to trigger off of T3 and specify a filename View Edit Graphic Pages Edit Grouping Screens Config Language View Tools Help 025 sn t 11 ce oy EB Screen Capture Configuration Control Register optional Register JZ T0003 M ame l JPEG Filename S creensgh bmp BWB anuauuuuauus Cancel Download to the OCS Press the F10 key Go to the screen with the RM Manager on it from before open the RM manager and find the captured graphic oes 6 Use the arrow keys to scroll to the file and press Enter to view it CONGRATULATIONS ON FINISHING THE REMOVEABLE MEDIA LAB PAGE 92 11 May 2009 0827 06 Lab 7 Removable Media Functions Notes 0827 06 11 2009 93 CHEAT SHEET Data Types BOOL Boolean A single bit It can contain only the values 0 or 1 a k a FALSE or TRUE BYTE Byte A string of 8 consec
54. ight departure from the peer to peer design is when SmartStix network I O is used Despite their name SmartStix have no intelligence and must told what to do Only one OCS should be set up to control a SmartStix especially in the case of SmartStix with outputs Bad things will happen if two OCSs try to control the outputs from one omartStix However the inputs of a SmartStix are broadcast to the network for any controller to easily retrieve A benefit of Horners CsCAN is the ability to connect a programming cable to one OCS and program any other OCS on the CsCAN network without having to visit each OCS to load programs Also if an OCS goes down there is no worry that it may have been the Master and that none of the network can function Other OCSs can be programmed to deal with it and even take over if necessary For Part 1 and Part 2 of this lab two controllers will be networked together Work together with another person one taking Step 1 and the other taking Step 2 or take turns using the equipment For Part 3 a SmartStix I O block will be added to the network Part 1 Analog Data Over CSCAN otep 1 Lab partner start on Step 2 Create a new program 1 Title the program Lab 5 Node 1 csp 2 Set the target to node id 1 Verify through the system menu that the node address is set to 1 and that the baud rate is 125K 3 Configure the controller Reference Lab 1 for correct procedure 4 Write a ladder program to i
55. ion of this object the user may or may not be able to delete files format the card change the directory etc This is a way to give a user limited access to the Removable Media card Rectangle Ellipse Rounded Rectangle Line These simple drawing objects are used solely for the purpose of beautifying the screen They are not linked to any register The border and line widths can be altered On the Rectangle Ellipse and Rounded Rectangle the fill color can be specified as transparent or as any of the available colors 0827 06 11 2009 77 Lab 6 Graphics Editor Graphics Editor Lab Start a new program and configure the controller and I O as has been learned in the past several labs Save the program 1 In the Graphics Editor click on the Config menu and select Alarm to configure the alarms in general Configure the Alarms as follows a Alarm Trigger 9eM 1601 a Number of Alarms 32 Name the first 4 alarms as follows by double clicking them in the list a Alarm 1 Group 1 Low speed Warning a Alarm 2 Group 1 High speed Warning a Alarm 3 Group 1 Motor Overload Trip a Alarm 4 Group 1 E stop Trip 2 Exit the Alarm configuration and the Graphics Editor In Ladder Logic using a start stop circuit like that used in Lab 1 add logic for a Start Stop holding circuit F1 Starts F2 Stops Add logic to trigger Alarm 1 M1601 whenever the value in R7 is less than 15 AND the circuit i
56. itions that were added to that particular release of Cscape 1 3 2 Cscape Reference Manual This section allows the user to navigate to all of the information in the help file 1 3 8 The User Interface This describes some of the user features of Cscape and how to navigate through the software 1 3 4 Creating and Editing Ladder Programs This section does a multitude of things from the different ladder elements to clearing out an old program 1 3 5 Creating and Editing Text Screens This discusses how to create and manipulate the HMI portion of an OCS program 1 3 6 Networking and Communication This section discusses the different aspects of the CsCan network and serial communications 1 3 7 I O and CPU Configuration This section covers how to configure a controller and a quick reference to a few of the I O cards like the High Speed Counter Stepper Module and more 1 3 8 Debugging This section covers the aspects of running the debug option in the software 1 3 9 Inside the Controller This section covers the system resources of the controller updating the firmware cabling and other features 1 3 10 Project Management This covers how to build a CsCan project for more than 1 node system 1 3 11 How Do 12 This is a quick start guide on how to get started on certain task 1 3 12 Additional Technical Support This covers information on how to contact Horner APG 1 1 0827 06 11 2009 9
57. logic to then provide the means of changing that number as desired Data Trend X Y Graph These objects methods of showing a graph of data on the screen The Trend object can have up to four pens configured each linked to a different word length register It displays a graph of data as samples over a period of time The graph fills over a period of time depending on the frequency of the samples The sample period is configurable as are many other attributes of this object The Trend can be configured to either stop filling the graph when it is full or continue to scroll it across the screen as samples are taken The X Y Graph can also have up to four pens configured each linked to a set of word length registers It displays all of its data at once filling the entire graph immediately PAGE 76 11 May 2009 0827 06 Lab 6 Graphics Editor when triggered using data in consecutive registers following the first one specified for a given pen and as many as are specified in the configuration Alarm Object l The Alarm object gone over in detail later in this lab is the user interface portion of the Graphic Alarms It can be displayed as a button or as a list of alarms and can be configured to show either a current summary or a history of alarms Removable Media Manager Gl This object allows access to the directory of the Removable Media card A directory of files will be shown Depending on the configurat
58. mes Add l O points by clicking the Add button and filling in the information e Edit an existing I O point by finding it in the list and double clicking it Add or edit the following I O points 101 STOP Configure for 1 bit 1 START K1 is named F1 KEY by default so it will need to be edited instead of added Configure for 1 bit K2 STOP K2 is named F2_KEY by default so it will need to be edited instead of added Configure for 1 bit Q1 RUN Configure for 1 bit 170 Names Point Type Name 170 Address s 0001 Copy All FE Paste Name START Add Comment Edit Remove Where c 290009 l bit PAUSING_SCN 2290010 T bit RESUMED_SCH ig Cancel PAGE 20 11 May 2009 0827 06 step 7 Lab 1 Basic OCS Configuration and Programming gt Program the following rung Select and drop the three normally open contacts 2 Select and drop the normally closed contact 3 Add the vertical connecting lines A 4 Select and drop normally open vere wm coil s Step 8 gt Add the element names Double click on each element in the 2 E STOP START STOP rung Q 3 FI 421 A 1 1 410001 80001 0002 000 Select the name or address fromthe drop down list 00001 Click OK 3 otep 9 Create a screen 1 Open the Graphics Edit
59. nce or otherwise shall HE APG or its suppliers be liable of any special consequential incidental or penal damages including but not limited to loss of profit or revenues loss of use of the products or any associated equipment damage to associated equipment cost of capital cost of substitute products facilities services or replacement power down time costs or claims of original purchaser s customers for such damages To obtain warranty service return the product to your distributor with a description of the problem proof of purchase post paid insured and in a suitable package ABOUT PROGRAMMING EXAMPLES Any example programs and program segments in this manual or provided on accompanying diskettes are included solely for illustrative purposes Due to the many variables and requirements associated with any particular installation Horner APG cannot assume responsibility or liability for actual use based on the examples and diagrams It is the sole responsibility of the system designer utilizing Cscape Software to appropriately design the end system to appropriately integrate the Cscape and to make safety provisions for the end equipment as is usual and customary in industrial applications as defined in any codes or standards which apply Note The programming examples shown in this manual are for illustrative purposes only Proper machine operation is the sole responsibility of the system integrator TABLE OF CONTENTS
60. ncrement a counter every 1 second Assign the counter to R1 The counter should be configured to count to 200 Use the 16 bit of the second word of the counter 9682 16 to reset the counter upon the 0827 06 11 2009 63 Lab 5 Basic CSCAN Networking counter reaching the preset value Remember that the counter will occupy 2 registers so the counter will consume H1 R2 HINT 55 is a system register that pulses every second Address a Normally Open contact to 55 to fire the counter once every second 5 Write a line of code to broadcast the accumulated value of the counter to the network allowing other nodes on the network to read the information To perform this task use an ALW contact 9657 with a NET PUT instruction block Network Put Words Network Data 1041 t Directed Data Remote 120 Data t Digital og Ward f Analog Source Data Address AGENT Send Change of State Send Mame Es This register will force a transmission ignoring change of state Mum Words 32 Cancel 6 Configure a screen to display the accumulated value of the counter Consult the previous labs for help with this task 7 Save the program and then download it to the controller step 2 gt Create another new program 1 Title the program Lab 5 Node 2 csp 2 Set target
61. o directly move a value into one of the screen system registers Using a Move function Move functions are gone over in detail in an upcoming lab a value representing the screen number can be moved to SR1 to switch the screen Cscape programming does not allow the user to write a value to SR2 to change the screen To turn on Alarm Screens SR2 either the D coil for that screen will need to be specified as Force Screen or the logic Alarm handler can be used Part 3 Screen Jumps One way of letting a user change screens from the screen itself without involving any ladder logic is to use Screen Jumps This is an object that is placed on the screen just like any other object or data field on the screen A screen number is specified as the screen to jump to 0827 06 11 2009 31 Lab 2 Screen Manipulation One advantage to using Screen Jumps in addition to not having to program ladder logic to do it is that a menu like structure can be simulated See Part 4 of this lab for other menu functionality When configuring a Jump Screen there is an option to Allow ESC to Return With this option checked using the jump keeps the last page on an internal memory stack so that it can be recalled Pressing the ESC key will recall the page from which the current page was jumped to On touch screen controllers that don t have an ESC key built in a screen jump can be configured with the option to Simulate ESC Up t
62. o 16 layers can be recalled in order to back up through a menu system Note When mixing Screen Jumps and Ladder Logic control of screens the Allow ESC to Return memory stack is erased as soon as Ladder Logic switches or forces a screen Be careful Screen Jumps Lab Adding to the program from Part 1 1 Using the graphics editor configure screen 6 with a Static Text label reading Screen 6 as done with the other screens 2 Goto screen 1 and add a Screen Jump Draw it out in the same fashion used with Static Text or Text Table data On models without a touch screen such as the XLe the Screen Jump will be linked to the nearest softkey simply drag it around once it is drawn to attach it to the desired one The softkeys are the buttons on the side of the screen with arrows on them gt and be linked to on screen objects On touch screen controllers such as the the Screen Jump will be a pushbutton on the touch screen 3 Double click the Screen Jump and configure it to jump to screen 6 Either type 6 into the Address Number box or click the gt button to select the desired screen from a screen thumbnail list Check the Allow ESC to Return box Change the Legend to something meaningful Screen Jump Properties Jump ta Screen Mumber Keypress Source fe S Attach to nearest soft key Auxiliary Register E gt Address Mame o 7 t Cursor Selectable p
63. of placing graphics objects on the screen is to click on the desired object on the toolbar and then release the mouse button just like in the ladder logic part of Cscape Objects are not dragged from the toolbar onto the screen Once selected bring the mouse down into the screen area Click AND HOLD the left mouse button at the top left corner of where the object is wanted then drag it out to size Simply clicking and immediately releasing may make an invisible object or may bury the object halfway off the screen where it needs to be deleted and replaced Click and release to select an object T View Edit Graphic Pages Edit Grouping Screens Config Lana Drag out the object on the screen Release the mouse button once the object is sized to liking it can always be moved and resized later 0827 06 11 2009 73 Lab 6 Graphics Editor Graphics Objects Static Text T otatic Text has been used in previous labs Static Text is used as a label and is not attached to any register data Numeric Data 123 Numeric Data has been used in previous labs Numeric Data is a way to display data in Integer Double Integer Floating Point Hexidecimal and several other formats This field is linked to register memory and can be selected as Editable which means the user will be able to edit the data in this field from the controller or can be used only as a display that the user cannot change Time Data
64. on where it is stored on your PC Configuring a controller is done be clicking the Controller menu and selecting I O Configuration This will bring up the screen below If no controller is attached to the PC the controller will default to the OCS300 If there is a controller attached to the PC and the target ID matches the local ID the controller will match what the PC is attached to There are 2 ways to configure the controller 2 4 1 Manually configure the controller by pressing the Config button next to the controller and then select the controller from the pull down list 11 May 2009 0827 06 2 5 2 6 0827 06 2 4 2 Quick Start Guide Configure the controller from the Auto Configure option Keep in mind on existing programs that Auto Configure will erase I O configurations that deviate from the default parameters An example of this would be in an application with a High Speed 170 Configuration CPU Slots 1 Base 2 3 4 Base 5 Base 6 Base 7 T Counter that uses an option other than option 1 or any analog modules that have the ability to change the input or the output type Configuring the is done from the same place as configuring a controller I O is never automatically configured without the user telling it to happen unlike the controller that will automatically configure if the PC is connected to it when Cscape is opened 2 5 1 2 9 2 If the Au
65. onality Ladder Logic Functions Information can be stored to and read from a RM card using functions in Cscape Ladder Logic This method can be used to datalog information or to read recipes into the controller or to do any number of other tasks When writing information to the RM card the information is stored in a Comma oeparated Value CSV format The RM card can be removed from the unit and then read into a spreadsheet on a PC Conversely a CSV file could be created from a PC stored to the RM card in CSV format and then read into the OCS The Read R Write W Rename N and Delete D RM ladder functions are found in the Special Operations toolbar EU Sog e Procedure 1 Open Cscape and create a ladder program that will write 6 registers of information starting at R1 when triggered by the F1 key Use the Write RM function configured for Overwrite to perform this action and call the file Data csv Configure the Columns Per Row to be 2 and check the End of Row Now box 2 Create a line of code that will read one value from the Data csv file and store the information in R11 when the F2 key is pressed The offset should be configured for R201 If a constant is used as the offset the program will always be reading the value from the same place in the file 0827 06 11 2009 85 Lab 7 Removable Media Functions 3 Create a line of code that uses the Delete RM block and use the filename of
66. or by clicking the Green T button in the toolbar or by clicking on the Screens menu and selecting View Edit Screens This will open a separate window in which OCS screens may be edited Using the Static Text object in the Graphics Editor insert Static Text a label at the top center of the screen To do this click and release once on the Static Text button T in the Graphics Editor toolbar bring the mouse down to the screen click AND HOLD at the top left of where the text is wanted drag the text box down and to the right to the size wanted then release the mouse button Objects can always be resized and moved later Note The Snap To Grid buttons Hi on the Graphics Editor toolbar may have to be toggled off in order to move the static text where desired 3 4 Double click the Static Text box that was just drawn to configure it Edit the text to display MACHINE Change the Justification Font Type and Colors if desired Click OK when finished Move or resize the Static Text box so that all of the text is shown and so that it looks satisfactory Aside from any grid lines this is exactly what the screen will look like on the OCS once the program is downloaded 0827 06 11 2009 21 Lab 1 Basic OCS Configuration and Programming Text Table Data Properties 6 Controller Register Register Width Address 12 010001 1 bit Mame RUN Data Format Justification Font 7
67. re stored and operated on in IEEE single precision six digit format Values range from 3 40282E 38 to 3 40282E 38 STRING String A variable length succession of characters Each character is represented by one byte Register Types Description and example of what might use the type Available Discrete Inputs from the field prox sensors panel buttons etc BOOL 2048 Discrete Outputs to the field relays indicator lamps etc BOOL 2048 Global Discrete Inputs from the CAN in from other OCS BOOL 64 per node Global Discrete Outputs to the CAN out to other OCS BOOL AIG Global Analog Inputs from the CAN in from other OCS WORD 32 per node 5 Internal System Bits See System Registers 7 BOOL __ ____ 58 Internal System Registers See System Registers __ ____ PAGE 94 11 May 2009 0827 06 Cheat Sheet System Bits Point Function 7 Point Name Function System Registers 1 User Screen Number 0 103 39 __ BIOS Version 14 12 2 Alarm Screen Number 0 1028 40 FPGA Version 3 __ System Screen Number 0 10 41 LCD Columns 4 sSetTesRest 44 tCORws 5 ControllerMode RUN 0 2 43 6 ScanRaeAvgg 4 0 59 7 Reserved 45 RTC Minutes 0 59 8 Reserved J 46 RTCHous J O 23
68. rms based any unused inputs on the input simulator 13 18 Download the program Note how the alarms can be separated into manageable groups that can be monitored in separate alarm summary and history logs 51 Bsement ist Floor T O So oo 291408 151 o PAGE 80 11 May 2009 0827 06 Lab 6 Graphics Editor Notes 0827 06 11 2009 81 Lab 6 Graphics Editor Notes PAGE 82 11 May 2009 0827 06 LAB 7 Removable Media Functions 0827 06 11 2009 83 Lab 7 Removable Media Functions PAGE 84 11 May 2009 0827 06 Lab 7 Removable Media Functions Objective Understand the functionality of the Removable Media RM on controllers that support it Overview The following controllers support Removable Media OCS451 551 651 NX and QX controllers and XLe XLt XL6 controllers There are several different ways to use RM a Read Write Rename Delete files in CSV format in Ladder Logic Automatically log data using the Data Logging function Capture screen images as a picture file Load a program into a controller without connecting it to a PC D D D Host a web page that shows controller data over the internet XLe XLt does not support this feature UseFTP to read or write files to the RM card over the internet XLe XLt does not support this feature though there is a utility program that can provide this functi
69. rmz Summar Dezcripti Dezcripti Dezcripti Dezcripti Dezcripti 10 Create screen 4 and add an Alarm History Object Screen 4 will look very much like ocreen 3 as they are both lists of alarms The Summary shows alarms that are happening currently while the History shows alarms happening now as well as in the past Download and run the program Practice triggering alarms acknowledging them and clearing them Note the differences between what is displayed in the Summary log and what is displayed in the History log Use the Alarm Indicator button on the System Monitor screen as an alternate means of viewing the Alarm Summary Note the conditions that will cause the Alarm Indicator buttons to change color Part 2 Extended Graphic Alarms Lab Add a building alarm simulator to the program from Part 1 1 Add an entry to the Main Menu in order to get to screen 5 2 On screen 5 represent different areas of a building Place an alarm indicator button for the First Floor Group 2 Second Floor Group 3 and Garage Group 4 Add more if desired 3 Add new alarms to the Alarm Configuration a couple each for groups 2 3 and 4 For instance group 2 can contain First Floor Window and First Floor Door group 3 can contain Second Floor Window and Second Floor Stairs etc 0827 06 11 2009 79 Lab 6 Graphics Editor 4 Exit the graphics configuration and add ladder logic to trigger the new ala
70. s can all access the same text table if it contains the text needed for them all There are 200 text tables to use each with twenty 20 character entries each entry linked to a value Menu The Menu Object has been used in a previous lab The Menu object makes the creation of a menu system easy Each entry in the menu can be specified as a screen jump a link to a sub menu or a register value to edit Indicator The indicator is used as an OFF ON indicator for discrete data It is linked to a 1 bit register There are several display options to choose from for the desired look Switch Button 8 The Switch a k a Button is used to indicate and control discrete data lt is linked to a 1 bit register in and can be specified to operate as a momentary or toggle switch as well as always turn ON and always turn OFF On controllers with softkeys the switch will be connected to the nearest softkey by default On touch screen controllers the switch is activated by pressing it directly on the screen There are several display options to choose from for the desired look Selector The Selector is a method of choosing one of up to 4 items by pressing the selection desired It is linked to a word length register that will contain a value depending on the selected item 0 for Item 1 1 for item 2 2 for item and 3 for item 4 The number of items selectable and their names are configurable 0827 06
71. s started 4 Add logic to trigger Alarm 2 M1602 whenever 87 is greater than 90 HINT Compare Functions will need to be used to test the value in R7 5 Add logic to trigger Alarm M1603 whenever 11 is off Add a normally closed 11 to the run circuit so that the circuit will not run if l1 is off This simulates Motor Overload Trip 6 Add logic to trigger Alarm 4 M1604 whenever 12 is off Add normally closed 9012 to the run circuit so that the circuit will not run if 9612 is off This simulates an E stop trip 7 Back in the Graphics Editor on screen 1 create a Main Menu with either the menu function or screen jumps Make menu entries for a System Monitor on screen 2 Current Alarms on screen 3 and Alarm History on screen 4 Make sure to allow some way for the user to get back to the Main Menu 8 Go to screen 2 and create a system monitor Add an editable data field linked to 87 Restrict it to a range of values between 0 and 100 b Add a meter to reflect 7 c Addan indicator to tell when the circuit is Started or Stopped d Add an Alarm Indicator Button to the Screen The Alarm Indicator should display an Alarm Summary when pressed for all Alarm groups An example of what this screen might look like PAGE 78 11 May 2009 0827 06 Lab 6 Graphics Editor Running i HERREN 2 100 9 Create screen 3 and add Alarm Summary Object Hla
72. s the use of Move Comparison and Math functions that have not yet been covered in the lecture The solution is on the next page Create ladder logic to scroll through the screens on the controller using the up and down arrow keys on the keypad OR56 is the Last Key register and reflects a value unique to the button being pressed The Up key is a value of 30 and the down key is a value of 31 When no key is being pressed the value in SR56 is either 0 no key has been pressed since power up or 256 some key has been pressed since power up If 5856 is equal to 30 increment SR1 by 1 using an ADD Math Operation If it is 31 decrement it by 1 using a SUB Math Operation Be careful when pressing the Down key from screen 1 a value of 6 will have to be moved into SR1 to wrap around Be careful when pressing the Up key from screen 6 a value of 1 will have to be moved into SR1 to wrap around If any screens are to be skipped in between 1 and 6 the code to do that will have to be added as well One last warning Math Operations will take place on every scan if they are powered Positive Transition 1 shot coils will have to be thrown into the mix PAGE 36 11 May 2009 0827 06 Lab 2 Screen Manipulation Extra Credit Solutions Pied Label Extra 1 ALW m sys SCR 29000 HIN 1 SCR 5 0 Label Extra _Credit_ 2 When the Last Key register
73. st closing the E STOP switch does it work CONGRATULATIONS You have finished your first OCS program Now move on to LAB 2 and learn additional skills 0827 06 11 2009 25 Lab 1 Basic OCS Configuration and Programming Notes PAGE 26 11 May 2009 0827 06 LAB 2 screen Manipulation 0827 06 11 2009 27 Lab 2 Screen Manipulation PAGE 28 11 May 2009 0827 06 Lab 2 Screen Manipulation Objective The objective of this lab is to demonstrate several different methods used to manipulate screens through ladder logic and through the Screen Jump object in the Graphics Editor This is how the programmer will determine when any given screen will be displayed Screen Overview When using Horner APG graphics based controllers there are 1023 screens to use in the program These screens are all there already just blank and waiting for the programmer to put things on them There is not a built in way of scrolling through these screens in graphics based controllers so screen manipulation must be done either through ladder logic or through objects in the Graphics Editor or through a combination of both When writing a program planning is needed to determine what screens need to be seen and when they need to be seen Many times a dedicated alarm screen is used so that when the alarm occurs the alarm screen can be forced on Or perhaps there is a main menu screen that has
74. ta stays put at the destination after power to the function 15 removed The Move Operations toolbar appears as follows IM 0007 IM 0827 06 The first type of Move is the Move Data or MOV It is used to copy a single byte word or double word from one location to another The count is locked at 1 In the case of the example to the left the value in R1 is copied into R101 This only happens when the ladder rung receives power This is a good way to initialize a single register on first scan like what was done in the timers lab to initialize the backlight system register The source IN can be either a register or a constant value The next type of Move is the Block Move or BMV It is used to copy a group of bytes words or double words to another location The count N determines how many registers are to be copied In the example to the left R1 R5 are copied into R101 R105 Again this only happens when the ladder rung receives power The source IN must be a register reference and constant values are not allowed The next type of Move is the Block Fill or Fill It is used to copy the contents of a single register or value into multiple other registers thus filling that one value into a group of registers The count N determines how many registers to fill that single value into In the example to the left the value in 1 is copied into R
75. taining OFF and ON for the values 0 and 1 can be linked to multiple times by different registers on the same or different screens all of which can be displayed as OFF or ON for the values 0 and 1 8 Click the Text Table button about halfway down the configuration window to bring up the text table editor 9 Note in the upper right that table 1 is being edited Click the Add button and link the value of 0 to the text STOPPED Click OK and note the entry in the text table 10 Click the Add button again and link the value of 1 to the text RUNNING Click OK Click OK again to exit the text table editor Note that whichever text table is visible when OK 15 clicked in the text table editor is the one that will be linked to this Text Table data field PAGE 22 11 May 2009 Edit View Text Tables Value Text STOPPED RUNNING 1 Table Number Edit Remove Bytes Used 32 0827 06 Lab 1 Basic OCS Configuration and Programming 11 Back in the Text Table Data Properties window in the Digits area make sure there are at least 7 digits specified RUNNING and STOPPED both have 7 letters or the text will get cut off 12 Change the Font to match the static text box if desired 13 Click the Attributes button towards the bottom Uncheck the Border box and click OK 14 Click the Legend button at the bottom
76. tem contact HINT Use the Cheat Sheet to find the Always On System Bit Use R50 as the source address and check the Indirect box Use R51 as the destination register Do NOT check the Indirect box for the Destination 4 Create a screen with data fields showing R50 editable and R51 5 Add logic or a Screen Jump to switch to this screen if needed 6 Download the program and make sure the controller is in RUN mode R50 is now a pointer that tells the indirect move function where to get its source data Edit the value in R50 to equal 201 This will point the indirect move function at R201 for the source of the move The value that was loaded into R201 using the Constant Move function 2201 should now be shown R51 Change R50 to any value between 201 and 210 One of the values in R201 R210 are moved to R51 based on the value in R50 0827 06 11 2009 57 Ons Move Operati Lab 4 L L L L L L L L L L Move Lab Solution r nr
77. to indicate act on a communication timeout Output Defaults Cancel Note Make sure the Network ID matches the rotary switches on the SmartStix Also the rotary switches are in Hexidecimal 4 Press OK then OK again 0827 06 11 2009 69 Lab 5 Basic CSCAN Networking 5 Modify the Node 1 program to turn on outputs starting at Q33 when the function keys of Node 2 are pressed Depending on which option chosen in part 2 it will require either changing the address of the coils or changing the destination of the move command 6 Save program and download changes to Node 1 step 2 gt Verify functionality Press the F1 key on Node 2 and the first output LED on the SmartStix should turn on F2 should turn on the second etc CONGRATULATIONS ON COMPLETING THE NETWORKING LAB Notes PAGE 70 11 May 2009 0827 06 LAB 6 Graphics Editor 0827 06 11 2009 71 Lab 6 Graphics Editor PAGE 72 11 May 2009 0827 06 Lab 6 Graphics Editor Objective Understand more about how to create screens using the Graphics Editor Overview In previous labs a few things have been learned about screen creation In this lab there is more detail on the different objects that can be placed on a screen to either show data in different formats or simply pretty up the display making it easier to read In order to keep from having problems the recommended way
78. to Configuration option is used the I O will be recognized when you Auto Config On OCS units utilizing the FOX I O system the I O will appear on the base where the I O is connected On the OCS250 and below the I O will appear on the stack with the controller The one exception is for Ethernet cards which will always be connected directly to the controller regardless of controller type If the I O is manually configured go to the position that the module is to be configured and click on the Config button or double click on the position The screen shown below will appear Select the appropriate module for the slot For FOX I O systems select the tab corresponding to the FOX base address Toolbars are used to place Ladder elements and functions 2 6 1 2 6 2 Selector Tool This allows the programmer to select between the different tool bars with 1 shown on the screen at a time This is achieved through the pull down menu at the top of the screen 1 in the picture below illustrates the location of the pull down selection Menu Toolbar Selection The user can setup Cscape to display multiple Toolbars at a time This is done through selecting multiple Toolbars under View and Toolbars 2 in the picture below illustrates this The toolbars can be left floating over the main 11 May 2009 PAGE 11 Quick Start Guide Cscape program or can be dragged and docked to the top or left side of the screen Cscape untitled1
79. to node id 2 Verify through the system menu of the 2 controller that the node address is set to 2 and that the baud rate Is 125K 3 Configure the controller Reference Lab 1 for correct procedure 4 Configure the network to read the information from Node 1 into R1 This will be achieved by using the NET GET instruction block PAGE 64 11 May 2009 0827 06 Lab 5 Basic CSCAN Networking Network Get Words Network Data Dw Name 4 Format Global Data Data Digital Word Offset Analog on Destination Data Address 29 0001 Mame Mum Words 32 E Cancel 5 Configure Screen 1 to display the Incoming Data This will be data coming from Node 1 6 Save the program and then download it to the controller Step 3 gt Verify the program s functionality Both controllers should display the same value when the value on Node 1 is edited 0827 06 11 2009 65 Lab 5 Basic CSCAN Networking gt Part 1 Solution T SEC 50005 AR 000 16 5 CTU 0001 ALw 1 50007 1 1 Ladder Logic ALW DN 350007 1 ERFZTBIETE NE Node 2 Ladder Logic PAGE 66 11 May 2009 0827 06 Lab 5 Basic CSCAN Networking Part 2 Digital Data Over CSCAN Step 1 gt Modify the Program for Node 2 1 Broadcast the function keys onto the CsCAN network This will r
80. utive bits Byte format is used more where the value of the data is not as important as the bit patterns shifts and rotates WORD Word A string of 16 consecutive bits Word format is used more where the value of the data is not as important as the bit patterns shifts and rotates DWORD Double Word A string of 32 consecutive bits DWORD format is used where the value of the data is not as important as the bit patterns shifts and rotates INT Integer A 16 bit signed value Integers are used where the value of the data is expected to be in the range of 32 768 to 32 767 SINT Short Integer An 8 bit signed value Short Integers are used where the value of the data is expected to be in the range of 128 to 127 DINT Double Integer A 32 bit signed value Double Integers are used where the value of the data is expected to be in the range of 2 147 483 648 to 2 147 483 647 UINT Unsigned Integer A 16 bit unsigned value Unsigned Integers are used where the value of the data is expected to be in the range of 0 zero to 65 535 USINT Unsigned Short Integer An 8 bit unsigned value Unsigned Short Integers are used where the value of the data is expected to be in the range of 0 zero to 255 UDINT Unsigned Double Integer A 32 bit unsigned value Unsigned Double Integers are used where the value of the data is expected to be in the range of zero to 4 294 967 296 REAL Floating Point A 32 bit value Values a
81. which unit the program is configured for and whether the configured model is equal to the model that the PC is connected to 2 7 3 Program Equality This is the box to the right of the Model box This will let the user know if the program in the unit and the program in Cscape are equal If the status indicates Unknown the user might need to perform a verify between the controller and the software 2 4 Local and Target The Local ID indicates the node ID of the controller that the PC is directly connected to while the Target ID indicates the node ID of the controller that Cscape is trying to talk to The Target ID does not need to match the local id If programming is to be performed across the CsCAN Bus then the Target will be the node that will receive the download The R indicates that the controller is in RUN mode I indicates that the controller is in STOP or IDLE mode and D indicates that the controller is in DO IO state If a B is shown it means the PAGE 12 11 May 2009 0827 06 Quick Start Guide controller is Busy because another computer is trying to talk to it at that moment 2 8 Starting a New Rung of logic can be done in either of two different ways 2 8 1 Placing a contact A new rung can be started by dropping a contact on to the screen The user needs to drop the contact in A column for this to occur To verify that a new rung has been started look at the left margin If there is a screw head in the m
82. with the dollar sign character Date symbols are in upper case time symbols are in lower case The following are examples of the substituted time date filenames If the current date and time March 1 2004 3 45 34 PM Data M D csv Data0301 csv Year Y Month M aa D_ h csv Year04 MonthO3 aa01_15 csv Month_ M Day_ D h_ m_ s csv Month_03 Day_01 15 45 34 csv 0827 06 11 2009 89 Lab 7 Removable Media Functions Removable Media File Counters Another tool available for use in naming Removable Media files is the Filename Counter There are four available Filename Counters that can be separately configured Configuration is done through the Graphics Editor by clicking Config and selecting Filename Counters Each Filename Counter requires a 32 bit register regardless of the maximum values that the counter will see A maximum value is specified for each counter and also the options to auto increment and wrap the counter value The auto increment function causes the counter to be automatically incremented by a value of 1 each time the Filename Counter is accessed The wrap counter function causes the counter to start over at 0 when the maximum value is exceeded If the wrap counter function is not activated and the counter reaches the maximum value the counter will no longer automatically increment and the value will remain at the maximum setting Accessing the counters is done similarly to the date and time symbols

Training Manual for Cscape and XLe/XLt

Contents

Download Pdf Manuals

Related Search

Related Contents