Series 90-70 Programmable Controller Data Sheet Manual, GFK
Contents
1. LAN Interface modules Programmable Coprocessor Alphanumeric Display Coprocessor Bus Controller for 1C660 6611 O products Communications modules I O Link Interface and all of the IC697 family of discrete and analogI Omodules OK p RUN P2 EN P3 MEM PROTECT a45722 CENTRAL PROCESSOR UNIT lt Dmr r 0000000 00000000 2000 200000 O 0000000 00000000 CPX 782 Top a gt OFF 7 ON REMOTE PROGRAMMER MEMORY PROTECT KEY POSITION FRONT XX AK P AX X RUN P2 XX XX EN P3 X MEM PROTECT ON OK ENABLED PROTECTED RUN WITH r OUTPUTS ENABLED m _ RUN WITH OUTPUTS DISABLED zJ STOP BATTERY CONNEC e TORS INSTALL NEW BATTERY BEFORE UNPLUGGING OLD BATTERY USE IC697ACC701 MODULE FUNCTION 96 MHz 32 BIT CENTRAL PROCESSING UNIT i SERIAL PORT 1 RS 232 LO SERIAL PORT 2 RS 485 COMPATIBLE 2 FACTORY TEST ii SERIAL PORT 3 ii RS 485 COMPATIBLE 5 USE THIS MODULE IN SLOT 1 ONLY MODULE IC697CPX782 LABEL 44A726758 152R01 MS DOS Windows Windows 95 and Windows NT are registered trademarks o2. OPEN t ERONI tors on the module see Figure 2 REPLACEMENT R Iano P i i SER ss ape Y XX X RUN P2 e Put the toggle switch in the STOP position CONNECTOR epee Put the keyswitch in the Memory Protection OFF posi aii lt lt mem proTECT tion SURRENTEY ON OK ENABLED INSTALLED Ee PROTECTED Make sure that rack power is off CONNECTOR A ipi Install the CPX 782 module in slot 1 of rack 0 see e fe Oe Figure 1 SERIAL PORT 1 K T oureuts RS 232 O ba eae e Turn on power BATTERY 08 CONNECTORS The module should power up and the top left OK ee 33 LED should blink When the diagnostics have 80 BATTERY BEFORE completed successfully the top left LED stays on and Ze BATTERY USE the second RUN and third EN LEDs are off The O O ER EA fourth bottom left LED MEM PROTECT is off if 96 Miz 32 BIT CENTRAL the keyswitch is in the OFF position The CPU is now Du a ready to be programmed if connected parallel the ne lee J sens pore CPU can be programmed regardless of key position a Bee 1 MBYTE 2 MEMORY BOARD gt SERIAL PORT 2 After the program has been verified the toggle switch He eae can be moved to the appropriate operation mode H be COMPATIBLE position RUN WITH OUTPUTS ENABLED RUN WITH OUTPUTS DISABLED or STOP The seven LEDs indicate the position of the toggle switch memory protection status status of serial
3. D connector Table 2 Port 2 RS 485 Signals Pin Signal Number Name Deseapton e ea caese BEEE S J 3 Ne E 6 RIs DiferentalRequetiosend C e CSOT Diferential Ciaro Send Co Rr __ Resistorfermination Pin l is at the bottom right of the connector as viewed from the front of the module Note that Pin 5 provides Isolated 5 VDC power 100 mA maximum for powering external options Port 3 the bottom port is also RS 485 compatible but is not isolated Port 3 has a 15 pin female D connector Pin out information can be found in the IC697 PLC Installation Manual 20 4 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F PLC CPUs 96 MHz 32 Bit Floating Point 1 Mbyte Memory Central Processing Unit Three of the LED indicators on the front of the CPX 782 provide the status of serial port activity on the CPU without having a terminal connected The LEDs are labeled as P1 P2 and P3 to correspond to the applicable port The connection from a CPU serial port to the serial port on a programming computer or other serial device requires a serial cable and for Ports 2 and 3 a converter This connection can be made with the IC690ACC901 cable kit includes cable and miniconverter or you may build cables to fit the needs of your particular application See the IC697 PLC Installation Manual for more information on serial communications cables and converters Program
4. MAXIMUM i s FORCED AIR COOLING REQUIRED FOR PROPER OPERATION REFER TO TEXT RACK FAN ASSEMBLY IC697ACC721 724 AVAILABLE FOR DIRECT MOUNTING ON RACK T TERMINATOR PLUG IC697ACC702 Figure 3 System Configuration Serial Connection to Programmer Programmer Connection Serial Ports The CPX 772 has three independent on board serial ports These ports accessed by connectors on the front of the module are used for serial interface to a programming computer or other serial devices Starting with Firmware Release 8 00 support for program Load Store operations and Datagrams was added to Ports 1 and 2 Also Break Free SNP was added as the default protocol for Ports 1 and 2 in Firmware Release 8 00 For details see the Important Product Information sheet that ships with the module Protocols Supported SFR SNP Slave Yes Yes Yes PLC CPUs 96 MHz 32 Bit Floating Point 1 Mbyte Memory Central Processing Unit Port 1 the top port is RS 232 compatible It has a 6 pin female RJ 11 connector which is similar in appearance although larger to modular jacks com monly used for telephones and modems Table 1 Port 1 RS 232 Signals Pin Signal Number Name Description Clear To Send e Rre RequesttoSend_ Pin 1 is at the top of the connector as viewed from the front of the module m Port 2 the center port is RS 485 compatible and is optocoupler isolated Port 2 has a 15 pin female
5. PLC CPUs IC697CPX782 96 MHz 32 Bit Floating Point 1 Mbyte Memory Central Processing Unit GFK 1431F November 1999 Features Single slot CPU with three serial ports Provides 1 Mbyte of battery backed memory in the same slot Contains 256K of non volatile user flash memory Supports BMA in release 7 92 and later Supports floating point calculations 12K inputs and outputs any mix and up to 8K analogI O 0 4 microseconds per boolean function 96 MHz 80486DX4 microprocessor Supports IC66 canbe IC660 or C661 and IC697 I O Programmed by MS DOS software products or Windows based software products running on Windows 95 or Windows NTE over Ethernet TCP AP or through an SNP port Configurable data and program memory Batter y backed calendar clock Three position operation mode switch Password controlled access Remote programmer keyswitch memory protection Seven status LEDs Software configuration No DIP switches or jumpers Reference information inside front door e In system upgradable firmware e Three Series Ninety Protocol SNP Slave ports Functions The CPX 782 is a single slot PLC CPU that is programmed and configured by MS DOS or Windows based programming software to perform real time control of machines processes and material handling systems It communicates with I O and smart option modules over a rack mounted backplane using the VME C 1 Standard format Supported option modules include
6. d register data storage User Flash Memory The CPX782 has 256K of built in flash memory for user data program configuration and register data storage Use of this flash memory is optional Firmware Storage in Flash Memory This CPU uses non volatile flash memory for storing the operating system firmware This allows firmware to be updated without disassembling the module or PLC CPUs 96 MHz 32 Bit Floating Point 1 Mbyte Memory Central Processing Unit replacing EPROMs The operating system firmware is updated by connecting a PC compatible computer to the module s serial port and running the software in cluded with the firmware upgrade kit Operation Protection and Module Status Operation of this module can be controlled by the three position RUN STOP switch or remotely by an attached programmer and programming software Program and configuration data can be locked through software passwords or manually by the memory protect keyswitch When the key is in the protected position program and configuration data can only be changed by a programmer connected parallel only to the Bus Transmitter module The status of a CPU is indicated by the seven green LEDs on the front of the module Operating Temperature For continuous operation in a minimum size enclo sure with no air flow derating is necessary for the 100W AC DCPower Supply PWR711 and the 90W DC Power Supplies PWR724 PWR748 as shown in the chart belo
7. f Microsoft Corporation Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F 20 1 2 GFK 1431F November 1999 PARALLEL a45677 RACK 0 PROGRAMMER P c B G S PIT B U M C or N B C Pm ONE IC66 I O BUS 7500 FEET 2285 METERS MAXIMUM METER RACK 1 m l D A m B P R C M M J J J IC66 1 O BLOCK WAS YS RACK 6 NOTE TOTAL LENGTH OF ALL INTERCONNECTING B G CABLES FROM BTM TO LAST BRM IS 50 FEET R B 15 METERS MAXIMUM ALL RACKS MUST or BE AT SAME GROUND POTENTIAL N 8 RACKS MAXIMUM B C IC66 I O BUS 7500 FEET ONE 2285 METERS MAXIMUM METER RACK 7 E l E E l P B S R p 1 O TERMINATOR LAST RACK LEGEND CPU SELECTED CPU MODEL RM BUS RECEIVER MODULE BEM711 BTM BUS TRANSMITTER MODULE BEM713 GBC NBC BUS CONTROLLER BEM731 734 PCM PROGRAMMABLE COPROCESSOR MODULE PCM711 PS POWER SUPPLY PWR710 711 724 748 Figure 1 PLC System Configuration Example User RAM Memory The CPX782 has a built in memory board with 1 Mbyte of battery backed CMOS RAM memory for user data program configuration an
8. mer Connection Ethernet TCP IP Connecting your programmer via an Ethernet TCP IP network requires installation of an Ethernet Interface module in the PLC This can be either the Ethernet Controller IC697CMM 741 or Ethernet Interface Type 2 IC697CMM742 Before connecting your programmer and PLC to the Ethernet TCP IP network you must set the IP address in the Ethernet Interface After setting the IP address connect the 5 GFK 1431F November 1999 PLC and the programmer running Windows software to the Ethernet Interface For more detailed information on the programmer connection via Ethernet TCP IP refer to the TCP IP Ethernet Communications Type 2 User s Manual and the Windows programming manual GFK 1295 Configuration The IC697 CPU and I O system is configured with MS DOS or Windows based programming software although the MS DOS software does not support all features such as Bulk Memory Area BMA which requires the Windows software version 2 2 or later See the IPI shipped with this module for programming software feature support details There are no DIP switches or jumpers used to configure the system The CPU verifies the actual module and rack configuration at power up and periodically during operation The actual configuration must be the same as the programmed configuration Deviations are reported to the CPU alarm processor function for configured fault response Refer to the applicable Programming Software U
9. port activity O FACTORY TEST SERIAL PORT 3 0000000 O0000000 e RS 485 2 SERIAL PORT 3 and the state of the program ii RS 485 oie O USE THIS MODULE IN SLOT 1 ONLY Programmer Connection Parallel po mote LA BEL 44A726758 152R01 For a parallel interface MS DOS programmer only O the programmer is connected to the top port on the CPX 782 Bus Transmitter Module IC697BEM713 as shown in Figure 1 Consult the applicable Programming Software User s Manual for a description of programming functions Figure 2 CPX 782 Location of Major Features Series 90 70 Programmable Controller Data Sheet Manual 20 3 GFK 0600F 4 GFK 1431F November 1999 SERIAL a45301 RACK 0 PROGRAMMER P C B P G Si ET C B UJM M C ORI N B L _ ae ONE METER RACK 1 IC66 BUS 7500 FEET MAXIMUM Li B R M J J IC66 BLOCK NOTE RACK 7 TOTAL LENGTH OF ALL INTERCONNECTING CABLES FROM BTM TO LAST BRM IS 50 FEET B MAXIMUM ALL RACKS MUST BE AT SAME R GROUND POTENTIAL 8 RACKS
10. ptocoupler isolated Port 3 RS 485 compatible not isolated VME Compatibility 5 years at 20 C 68 F 6 months nominal without applied power 3 1 Amps nominal 0 to 60 C 32 F to 140 F 3 5 seconds per day maximum 01 maximum Programmer Serial Attachment or other serial devices Protocols supported SNP Slave only System designed to support the VME standard C 1 Refer to GFK 0867B or later for product standards and general specifications Forinstallations requiring compliance to more stringent requirements for example FCC or European Union Directives refer to Installation Requirements for Conformance to Standards Table 4 Ordering Information Description Catalog Number Central Processing Unit IC697CPX782 96 MHz 32 Bit Floating Point 1 Mbyte Memory Lithium Battery IC697ACC701 Rack Fan Assembly 120 VAC IC697ACC721 Rack Fan Assembly 240 VAC IC697ACC724 Rack Fan Assembly 24 VDC IC697ACC744 Note For Conformal Coat option please consult the factory for price and availability 20 6 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F
11. ser s Manual for a description of configuration functions Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F 20 5 6 PLC CPUs GFK 1431F 96 MHz 32 Bit Floating Point 1 Mbyte Memory November 1999 Battery A lithium battery IC697ACC701 is installed as shown in Figure 2 This battery maintains program and data memory when power is removed and operates the calendar clock Be sure to install the new battery before removing the old battery Specific indication of a low battery state is detailed in the applicable Programmable Controller Reference Manual Removing a Module The instructions listed below should be followed when removing a module from its slot in a rack Central Processing Unit e Grasp the board firmly at the top and bottom of the board cover with your thumbs on the front of the cover and your fingers on the plastic clips on the back of the cover Squeeze the rack clips on the back of the cover with your fingers to disengage the clip from the rack rail and pull the board firmly to remove it from the backplane connector Slide the board along the card guide and remove it from the rack Table 3 Specifications for IC697CPX782 Battery Shelf life Battery Memory retention Current required from 5V bus Operating Temperature Time of Day Clock accuracy Elapsed Time Clock internal timing accuracy Serial Ports Port 1 RS 232 compatible Port 2 RS 485 compatible o
12. w PWR724 PWR748 PWR711 90W 100W 75W 90W 60W 80W 60W 50W NORMAL OPERATING RANGE 40W WITH NO FORCED AIR 30W CIRCULATION 20W 10W 10 20 30 40 50 55 60 AMBIENT TEMPERATURE fC Installation It is the responsibility of the OEM system integrator or end user to properly install the PLC equipment for safe and reliable operation Product manuals provide detailed information about installation startup and proper use of the PLC equipment The installation manual shipped with your PLC programming software describes how to properly install the equipment 20 2 Series 90 70 Programmable Controller Data Sheet Manual GFK 0600F PLC CPUs 3 96 MHz 32 Bit Floating Point 1 Mbyte Memory GFK 1431F Central Processing Unit November 1999 If the PLC installation must comply with supported MEMORY 445723 standards such as FCC or CE Directives please refer PROTEST p to the Installation Requirements for Conformance to SWITCH O Standards shipped with the PLC programming software for additional guidelines OO CPX 782 Installation should not be attempted without referring LEDS S i o 2 S to the applicable Programmable Controller Installation a GS ON Manual k RUN STOP R REMOTE PROGRAMMER switch T MIKEY POSITION Connect the battery to either of the battery connec
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