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[APPLICATION FUNCT.] (FUn-) menu

1. 1 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 32 SETTINGS SEt menu Adjustment range Fr Loop Stab 1 to 100 20 Parameter can only be accessed if U F mot 1 selected UFt SVC n or Energy sav nLd page 42 Used to adapt the return to steady state after a speed transient acceleration or deceleration according to the dynamics of the machine Gradually increase the stability to avoid any overspeed StA high In this case reduce StA StA low StA correct Slip compensation 0 to 150 100 Parameter can only be accessed if U F mot 1 selected UFt SVC n or Energy sav nLd page 42 Adjusts the slip compensation around the value set by the nominal motor speed The speeds given on motor rating plates are not necessarily exact e If slip setting lt actual slip the motor is not rotating at the correct speed in steady state e If slip setting gt actual slip the motor is overcompensated and the speed is unstable DC inject level 1 2 0 to In 1 0 7 In 1 Parameter can be access
2. Alt Parameter can only be accessed if ACCESS LEVEL LAC Level 3 L3 page 56 In forced local mode only the speed reference is taken into account PI functions summing inputs etc are not active See the diagrams on pages 53 to 55 Al1 Al1 Analog input Al1 logic inputs LI Al2 Al2 Analog input Al2 logic inputs LI AI3 Al3 Analog input Al3 logic inputs LI Network Al AlV 1 Jog dial RUN STOP buttons HMI HMI Remote display terminal HMI Frequency ref LFr reference page 31 RUN STOP FWD REV buttons These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 93 rEF SEt drC I 0 CtL FUn FLt COM SUP MONITORING SUP menu sur Submenu The parameters can be accessed with the drive running or stopped On the optional remote display terminal this menu can be accessed with the switch in any position Some functions have numerous parameters In order to clarify programming and avoid having to scroll through endless parameters these functions have been grouped in submenus Like menus submenus are identified by a dash after their code La for example When the drive is runn
3. Code Description Adjustment Factory setting range Output Phase Loss No nO Function inactive Yes YES Tripping on the MOTOR PHASE LOSS OPF Output cut OAC No tripping on a MOTOR PHASE LOSS OPF but management of the output voltage in order to avoid an overcurrent when the link with the motor is re established and catch on the fly performed even if Catch on the fly FLr No nO To be used with output contactor Output Phase Loss OPL is forced to Yes YES if Brake assignment bLC is not set to No nO page 80 Input phase loss Yes YES This parameter is only accessible on 3 phase drives No nO Ignore Yes YES Detected fault management with fast stop Freewheel Overtemp fault mgt YES Ignore nO Ignore Freewheel YES Detected fault management with freewheel stop Ramp stop rMP Detected fault management with stop on ramp Fast stop FSt Detected fault management with fast stop Overload fault mgt Freewheel YES Ignore nO Ignore Freewheel YES Detected fault management with freewheel stop Ramp stop rMP Detected fault management with stop on ramp Fast stop FSt Detected fault management with fast stop Modbus fault mgt Fast stop FSt A WARNING LOSS OF CONTROL If Modbus fault mgt SLL Ignore n0 communication control will be inhibited For safety reasons inhibiting the
4. L14 Logic input Ll4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 e Speed assignment Parameter accessible for SPEED UPdt only Selecting the assigned logic input activates the function No nO Not assigned L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input LI4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 Me ve E ye Reference saved Associated with the speed function this parameter can be used to save the reference When the run commands disappear saved to RAM When the line supply or the run commands disappear saved to EEPROM Therefore the next time the drive starts up the speed reference is the last reference saved No nO No saving RAM rAM Saving in RAM EEprom EEP Saving in EEPROM These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 74 APPLICATION FUNCT FUn menu rEF PI regulator ia Block diagram ane The function is activated by assigning an analog input to the PI feedback measurement I 0 CtL LI LI FUn P a O Ye RE FLt Pry Fi roo ae a COM YEST SUP Resta
5. PS8 has been assigned before assigning 16 preset speeds PS16 COM No nO Not assigned L11 LI1 Logic input LI1 SUP LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input Ll4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network Preset speed 2 1 0 0 to 500 0 Hz 2 Preset speed 3 1 0 0 to 500 0 Hz 2 Preset speed 4 0 0 to 500 0 Hz 2 Preset speed 5 0 0 to 500 0 Hz 2 Preset speed 6 0 0 to 500 0 Hz 2 Preset speed 7 0 0 to 500 0 Hz 2 Preset speed 8 0 0 to 500 0 Hz 2 Preset speed 9 0 0 to 500 0 Hz 2 Preset speed 10 0 0 to 500 0 Hz 2 1 Parameter can also be accessed in the SETTINGS SEt menu This parameter will depend on how many speeds have been configured 2 Reminder The speed remains limited by the High speed HSP parameter page 32 These parameters only appear ifthe corresponding function has been selected in another men
6. Ramp 2 threshold 0 to 500 Hz 0 Hz The 2nd ramp is switched if Ramp 2 threshold Frt is not 0 the value 0 corresponds to the inactive function and the output frequency is higher than Ramp 2 threshold Frt Threshold ramp switching can be combined with switching via LI or bit as follows LI or bit Frequency Ramp 0 lt Frt ACC dEC 0 gt Frt AC2 dE2 1 lt Frt AC2 dE2 1 gt Frt AC2 dE2 e Acceleration 2 1 In accordance with Inr page 61 Parameter can be accessed if Ramp 2 threshold Frt gt 0 page 62 or if Ramp switch ass rPS is assigned page 62 Deceleration 2 1 In accordance with Inr page 61 Parameter can be accessed if Ramp 2 threshold Frt gt 0 page 62 or if Ramp switch ass rPS is assigned page 62 Dec ramp adapt Yes YES Activating this function automatically adapts the deceleration ramp if this has been set at too low a value for the inertia of the load No nO Function inactive Yes YES Function active The function is incompatible with applications requiring e Positioning on a ramp The use of a braking resistor the resistor would not operate correctly Dec ramp adapt brA is forced to No nO if brake control Brake assignment bLC is assigned page 80 1 Parameter can also be accessed in the SETTINGS SEt menu These parameters only appear if the corresponding function has
7. Separate the supply and control cables in accordance with EMC compatibility rules The ER23 K and ER23 4K ranges include an EMC filter Using an IT jumper helps reduce leakage current This is explained in the paragraph about the internal EMC filter on the ER23 K and the ER23 4K in the installation manual Make sure the motor connections are right for the voltage star delta Using and starting up the drive Start the drive Standard mot freq bFr page 28 is displayed the first time the drive is powered up Make sure the frequency defined by frequency bFr the factory setting is 50 Hz matches the motor s frequency When the drive is powered up for the first time the Ref 1 channel Fr1 parameter page 28 and the 2 3 wire control tCC parameter page 29 are displayed after Standard mot freq bFr These parameters will need to be adjusted if you wish to control the drive locally When the drive is powered up subsequently Ready rdY is displayed on the HMI The Restore config FCS function page 44 is used to reinitialize the drive with the factory settings 25 Programming Description of the HMI Functions of the display and the keys REF LED illuminated if SPEED REFERENCE rEF menu is active Load LED MON LED illuminated if MONITORING SUP menu is active CONF LED illuminated if the SETTINGS SEt MOTOR CONTROL drC INPUTS OUTPUTS CFG I O COMMA
8. gt also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 83 rEF SEt drC I 0 CtL FUn FLt COM APPLICATION FUNCT FUn menu Management of limit switches Function can only be accessed if ACCESS LEVEL LAC Level 2 L2 or Level 3 L3 page 56 This function can be used to manage the operation of one or two series limit switches non reversing or reversing Assignment of one or two logic inputs forward limit switch reverse limit switch Selection of the stop type on ramp fast or freewheel Following a stop the motor is permitted to restart in the opposite direction only The stop is performed when the input is in state 0 The direction of operation is authorized in state 1 Restarting after stop caused by a limit switch Send a run command in the other direction when control is via the terminals if 2 3 wire control tCC 2 wire 2C and 2 wire type tCt Transition trn first remove all the run commands or e Invert the reference sign remove all the run commands then send a run command in the same direction as before the stop caused by a limit switch Code Name Description Adjustment Factory range setting e Stop FW limit sw No nO Not assigned L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic
9. menu The parameters in the MONITORING SUP menu 3 Options File 1 FIL1 to File 4 FIL4 continue to be displayed on the drive even after the ER23K remote terminal has been disconnected The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 44 INPUTS OUTPUTS CFG I O menu rEF N ER SEt ww IrC art 1 0 EET Ee 7 2 wire 3 wire control en u A ESC FUn FLt COM I SUP Return to factory settings Restore configuration ENT The parameters can only be modified when the drive is stopped and no run command is present On the optional ER23K remote display terminal this menu can be accessed with the switch in the mi position Adjustment range nf 2 3 wire control 2 wire 2C See page 29 2 wire type Transition trn A DANGER UNINTENDED EQUIPMENT OPERATION Check that the changes made to 2 wire control are compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury Parameter can be accessed if 2 3 wire control tCC 2 wire 2C page 45 Level LEL State 0 or 1 is taken into account for run or stop Transition trn A change of state transition or edge is necessary to initiate operation in order to help prevent accidental restarts after a break in the power supply Fwd priority PFO Sta
10. nO Ignored the drive reverts to the factory settings Yes YES Detected fault management with drive locked If Cold stator resist rSC page 40 is not set to No nO Autotune fault mgt tnL is forced to Yes YES e 4 20mA loss Freewheel YES Ignore nO Ignored only possible value if Al3 min value CrL3 y 3 mA page 46 Freewheel YES Detected fault management with freewheel stop fallback spd LFF The drive switches to the fallback speed fallback spd LFF parameter Spd maint rLS The drive maintains the speed at which it was operating when the loss was detected This speed is saved and stored as a reference until the fault has disappeared Ramp stop rMP Detected fault management with stop on ramp Fast stop FSt Detected fault management with fast stop Note Before setting 4 20mA loss LFL to fallback spd LFF check the connection of input Al3 If 4 20mA loss LFL fallback spd LFF or Spd maint rLS no code is displayed Fallback speed 0 to 500 Hz 10 Hz Fallback speed setting in the event of a 4 20mA loss LFL 90 FAULT MANAGEMENT FLt menu rEF Code Description Adjustment Factory Su range setting drC e Derated operation 1 0 Lowers the tripping threshold of Undervoltage USF in order to operate on line supplies with 50 ee voltage drops FUn No nO Function inactive Le Yes YES Fun
11. 1 Parameter can also be accessed in the SETTINGS SEt menu 2 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate 3 Note These settings are not related to the automatic standstill DC injection function These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 4 WARNING NO HOLDING TORQUE e DC injection braking does not provide any holding torque at zero speed e DC injection braking does not work when there is a loss of power or when the drive detects a fault Where necessary use a separate brake to maintain torque levels Failure to follow these instructions can result in death serious injury or equipment damage CAUTION RISK OF DAMAGE TO MOTOR e Long periods of DC injection braking can cause overheating and damage the motor e Protect the motor by avoiding long periods of DC injection braking Failure to follow these instructions can result in equipment damage 64 APPLICATION FUNCT FUn menu Code Name Description Adjustment Factory range setting e Auto DC injection Yes YES If set to Continuous Ct this parameter causes injection current to be generated even when there
12. 5 with Inr 31 4 dEC 61 Deceleration s accordance 3 with Inr nO No Not assigned OCr I motor Motor current OFr Motor freq Motor frequency Otr Motor torq Motor torque OPr P supplied Power supplied by the drive FLt Drive fault Detected fault i rUn Drv running Drive running a0 AG Analag Aagic output g FtA Freq limit Frequency threshold reached ad FLA HSP limit High speed reached CtA Brake seq Current threshold reached SrA Freq ref Frequency reference reached tSA Drv thermal Motor thermal threshold reached bLC Brake seq Brake sequence APL No 4 20mA Loss of 4 20 mA signal nO No Function inactive drn 91 Derated operation YES Yes Function active nO 108 Index of parameter codes and customer settings nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 dSP 74 Speed assignment LB LI3 Logic input LI3 nO LI4 LI4 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 nO Ignore Ignore YES Freewheel Detected fault management with freewheel stop EPL 88 External taulit mat 2 rNP Ramp stop Detected fault management with stop on TES ramp FSt Fast stop Detected fault management with fast stop 0 No error 1 Bus off ErCO 92 Error code 2 Life time 3 CAN overrun 4 Heartbeat nO No Not assigned LI L11 Logic
13. Bit 11 of network control word C212 C212 Bit 12 of network control word C213 C213 Bit 13 of network control word C214 C214 Bit 14 of network control word C215 C215 Bit 15 of network control word Channel 1 is active when the input or control word bit is at state 0 Channel 2 is active when the input or control word bit is at state 1 Copy channel 1 lt gt 2 copy only in this direction Parameter can be accessed if ACCESS LEVEL LAC Level 3 L3 page 56 No nO No copy Reference SP Copy reference Command Cd Copy control Cmd ref ALL Copy control and reference If channel 2 is controlled via the terminals channel 1 control is not copied If the channel 2 reference is set via Ali Al2 Al3 or AlU1 the channel 1 reference is not copied e The reference copied is Frequency ref FrH before ramp unless the channel 2 reference is set via speed In this case the reference copied is Output frequency rFr after ramp Note Copying the control and or reference can change the direction of rotation HMI command Parameter can only be accessed using a remote display terminal and for ACCESS LEVEL LAC Level 1 L1 or Level 2 L2 page 56 No nO Function inactive Yes YES Enables control of the drive using the STOP RESET RUN and FWD REV buttons on the display terminal Here the speed reference is given by the HMI Frequency ref L
14. Bit 13 of Modbus control word C114 C114 Bit 14 of Modbus control word C115 C115 Bit 15 of Modbus control word C211 C211 Bit 11 of network control word C212 C212 Bit 12 of network control word C213 C213 Bit 13 of network control word C214 C214 Bit 14 of network control word C215 C215 Bit 15 of network control word The reference can be switched with the drive running Ref 1 channel Fr1 is active when the logic input or control word bit is at state 0 Ref 2 channel Fr2 is active when the logic input or control word bit is at state 1 Profile Not separ SIM control channels separated from reference channels Parameter can be accessed if ACCESS LEVEL LAC Level 3 L3 page 56 Not separ SIM Combined Separate SEP Separate Cmd channel 1 Terminal tEr Parameter can be accessed if Profile CHCF Separate SEP page 57 and ACCESS LEVEL LAC Level 3 L3 page 56 Terminal tEr Control via terminals Local LOC Control via keypad Remot HMI LCC Control via remote display terminal Modbus Mdb Control via Modbus Network nEt Control via the network Cmd channel 2 Modbus Mdb Parameter can be accessed if Profile CHCF Separate SEP page 57 and ACCESS LEVEL LAC Level 3 L3 page 56 Terminal tEr Control via terminals Local LOC Control via keypad Remot HMI
15. FUn FLt COM SUP COMMAND CtL menu gt Function access level ESC Fes ESC Return to factory settings Restore configuration The parameters can only be modified when the drive is stopped and no run command is present On the optional remote display terminal this menu can be accessed with the switch in the mi position Control and reference channels Run commands forward reverse etc and references can be sent using the following channels Command CMD Reference rFr tEr Terminals LI Alx Terminals LCC Remote display terminal RJ45 socket LCC ER23K keypad or remote display terminal LOC Control via the keypad AIU1 Jog dial Mdb Modbus RJ45 socket Mdb Modbus RJ45 socket nEt Network nEt Network A WARNING LOSS OF CONTROL The stop buttons on the ER23K integrated into the drive and on the remote terminals can be programmed as non priority buttons A stop button can only have priority if the Stop Key priority PSt parameter in the COMMAND CtL menu page 59 is set to Yes YES Failure to follow these instructions can result in death serious injury or equipment damage The ACCESS LEVEL LAC parameter in the COMMAND CiL menu page 56 can be used to select priority modes for the control and reference channels It has 3 function levels ACCESS LEVEL LAC Level 1 L1 AC
16. High speed LSP to tFr bFr Motor frequency at max reference Ensure that this setting is appropriate for the motor and the application e Mot therm current 0 2 to 1 5 In 1 ee wi e arive rating Set Mot therm current ItH to the nominal current indicated on the motor s rating plate If you wish to suppress thermal protection see Overload fault mgt OLL page 89 End Dec round 0 to 100 tA3 IR compensation 0 to 100 For U F mot 1 selected UFt SVC n or Energy sav nLd page 42 IR compensation For U F mot 1 selected UFt Cst torque L or Var torque P page 42 Voltage boost Used to optimize the torque at very low speed increase IR compensation UF r if the torque is insufficient Check that the value for IR compensation UFr is not too high when the motor is in a hot state otherwise some instabilities can occur Note Changing U F mot 1 selected UFt page 42 will cause IR compensation UFr to return to its factory setting 20 FreqLoopGain 1 to 100 20 Parameter can only be accessed if U F mot 1 selected UFt SVC n or Energy sav nLd page 42 The FLG parameter adjusts the drive s ability to follow the speed ramp on the basis of the inertia of the machine being driven Too high a gain may result in operating instability 50 50 ii FLG high In this case reduce FLG FLG low FLG correct
17. LFF OHF OBF OLF OSF OPF PHF USF SOF tnF IF1 IF2 IF3 IF4 EEF COF bLF No nO Not assigned L11 LI1 Logic input LI1 LI2 L12 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input LI4 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 The logic inputs are active in the high state e Operating t reset No nO No rst runtime rtH Operating time reset to zero The Operating t reset rPr parameter automatically returns to No nO after resetting to 0 Product reset No nO No nO No Yes YES Yes The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 91 rEF SEt drC I 0 CtL FUn FLt COM SUP COMMUNICATION COM menu ER R ENT 1 ese Con Tese rei Ri ENT The parameters can only be modified when the drive is stopped and no run command is present Modifications to the Modbus Address Add Modbus baud rate tor Modbus format tFO CANopen address AdCO and CANopen bit rate bdCO parameters are not taken into account until the drive has been switched off and back on again On the optional ER23K remote display terminal this menu can be accessed with the switch in the mh position Code Description Adjustment Factory range setting Modbus Address 1 to 247 Modbu
18. PID feedback ass PIF is not set to No nO page 77 Selecting the assigned logic input activates the function No nO Not assigned L11 LI1 Logic input LI1 L12 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input LI4 LIS LI6 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network 1 Parameter s can also be accessed in the SETTINGS SEt menu These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 77 APPLICATION FUNCT FUn menu SEt Code Name Description Adjustment Factory drC range setting I 0 CtL re 4 preset PID ref Ei Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 Selecting the assigned logic input activates the function COM Ma
19. and DC injection stop commands have been reset If they have not been reset the drive will display Freewheel stop nSt but will not start If the automatic restart function has been configured Automatic restart Atr parameter in the FAULT MANAGEMENT FLt menu page 86 these commands are taken into account without a reset to zero being necessary Line contactor CAUTION RISK OF DAMAGE TO DRIVE e Frequent use of the contactor will cause premature ageing of the filter capacitors Do not have cycle times less than 60 seconds Failure to follow these instructions can result in equipment damage Using a motor with a lower rating or dispensing with a motor altogether e With the factory settings motor output phase loss detection is active Output Phase Loss OPL YES YES page 89 To avoid having to use a motor with the same rating as the drive when testing the drive or during a maintenance phase deactivate motor output phase loss detection Output Phase Loss OPL No nO This can prove particularly useful if very powerful drives are being used e Set the U F mot 1 selected UFt parameter page 42 on Cst torque L in the MOTOR CONTROL drC menu CAUTION RISK OF DAMAGE TO MOTOR Motor thermal protection will not be provided by the drive if the motor s nominal current is 20 lower than that of the drive Find an alternative source of thermal protection Failure to f
20. l I Rise time Static error _ Time rIG high integral Mi tt nen m gain Time rIG low rPG and rIG correct reference Time The oscillation frequency depends on the system dynamics Parameter Rise time Overshoot ee Static error PID prop gain rPG A SN A _ N PID integral gain 1G AA A NN 76 APPLICATION FUNCT FUn menu rEF Code Name Description Adjustment Factory SEt range setting drC I 0 CtL FUn FLt PID feedback ass COM No nO Not assigned SUP Alt Al1 Analog input Al1 Al2 Al2 Analog input Al2 AI3 Al3 Analog input Al3 PID prop gain 1 0 01 to 100 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 It provides dynamic performance when PI feedback is changing quickly PID integral gain 1 0 01 to 100 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 It provides static precision when PI feedback is changing slowly PID fbk scale factor 1 0 1 to 100 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 For adapting the process PID correct reverse Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 No nO Normal Yes YES Reverse 2 preset PID ref Parameter is only visible if
21. odd parity 1 stop bit 8El 8 E 1 8 data bits even parity 1 stop bit tFO 92 Modbus format 8n1 8 N 1 8 data bits no parity 1 stop bit un 8n2 8 N 2 8 data bits no parity 2 stop bits tFr 42 Max frequency Hz 10 to 500 7 60 tHd 95 Drv Therm att z tHr 95 Motor thermal state tLS 36 Low speed time out s 0 to 999 9 0 118 Index of parameter codes and customer settings nO No Ignore tnL 90 Autotune fault mgt yes Yes Detected fault management with drive locked YES ttd 37 Motor therm level 1to118 z 100 ttO 92 Modbus time out s 0 1to10 10 nO No Auto tuning not performed YES Yes Auto tuning performed as soon as possible dOnE Done Use of the values given the last time auto tuning was performed tUn 41 Auto tuning rUn Drv running Auto tuning performed every time a run nO command is sent POn Power on Auto tuning performed on every power up LI1 to LI6 LI1 to LI6 Auto tuning performed on the transition from 0 V 1 of a logic input assigned to this function tAb Not done Default stator resistance value used to control the motor PEnd Pending Auto tuning requested but not yet performed 41 PrOG In progress Auto tuning in progress tUS 97 Auto tuning state FAIL Failed Auto tuning failed tAb dOnE Done Stator resistance measured by the auto tuning function used to
22. remains on the screen to indicate that access has been locked To lock access with a new code when access has been unlocked enter the new code increment the display using the jog dial and then press ENT On appears on the screen to indicate that access has been locked To clear locking when access has been unlocked return to OFF OFF using the jog dial and then press ENT OFF OFF remains on the display Access is unlocked and will remain so until the next restart SUP Auto tuning state Not done tAb The default stator resistance value is used to control the motor Pending PEnd Auto tuning has been requested but not yet performed In Progress PrOG Auto tuning in progress Failed FAIL Auto tuning was unsuccessful Done dOnE The stator resistance measured by the auto tuning function is used to control the motor Entered R1 Strd The cold state stator resistance Cold stator resist rSC which is not set to No nO is used to control the motor Drv Soft Ver This parameter gives the software version for the drive Example 1102 V1 1 IE02 e OPT1 card type This parameter is only visible if an option card is present It is used to visualize the name of the option currently present No card CANopen card or DaisyChain card these cards are unable to send their names to the ER23K DeviceNet card Profibus card Network fault Option card fault code This pa
23. Function inactive 86 Stt Type of stop Ramp stop rMP On ramp 63 CFG Macro configuration Factory set Std 1 43 Check whether the values above are compatible with the application If necessary the drive can be used without changing the settings 1 If you want to keep the drive s presettings to a minimum select the macro configuration Macro configuration CFG Start stop StS followed by Restore config FCS Config CFG Inl page 44 The Start stop StS macro configuration is the same as the factory configuration apart from the I O assignment e Logic inputs LI1 LI2 reversing 2 wire transition detection control LI1 run forward LI2 run reverse LIS to LI6 Inactive not assigned Analog inputs Ali Speed reference 0 10 V Al2 Al3 Inactive not assigned Relay R1 The contact opens in the event of a detected fault or drive off Relay R2 Inactive not assigned Analog output AOC 0 20 mA inactive not assigned 10 Basic functions Drive thermal protection Functions Thermal protection by PTC probe fitted on the heatsink or integrated in the power module Indirect protection of the drive against overloads by tripping in the event of an overcurrent Typical tripping values Motor current 185 of nominal drive current 2 seconds Motor current 150 of nominal drive current 60 seconds Time A n seconds 5000 3000 1000 4 nen 2
24. Low speed time out tLS 0 Act internal PID ref No nO No nO The reference for the PI regulator is Ref 1 channel Fri except for spd HMI UPdH and SPEED UPdt speed cannot be used as a reference for the PI regulator Yes YES The reference for the PI regulator is provided internally via the Internal PID ref rPI parameter Internal PID ref 1 0 to 100 0 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 1 Parameter s can also be accessed in the SETTINGS SEt menu These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 78 APPLICATION FUNCT FUn menu Brake control Function can only be accessed if ACCESS LEVEL LAC Level 2 L2 or Level 3 L3 page 51 This function which can be assigned to relay R2 or logic output AOC enables the drive to manage an electromagnetic brake Principle Synchronize brake release with the build up of torque during startup and brake engage at zero speed on stopping to help prevent jolting Brake sequence Motor speed Speed reference Relay R2 or logic output AOC Settings which can be accessed in the
25. Name Description Adjustment Factory drC range setting I 0 e Auto DC inj level 2 1 0 to 1 2 In 2 0 5 In 2 Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 Note Check that the motor will withstand this current without overheating SUP AdC SdC2 Operation 14 SdC1 SdC2 gt tdC1 tdc2 t Run command 1 Parameter can also be accessed in the SETTINGS SEt menu 2 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate These parameters only appear if the corresponding function has been selected in another menu When the parameters can X also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 66 APPLICATION FUNCT FUn menu rEF Code Name Description Adjustment Factory SEt range setting drC I 0 CtL FUn Summing ref 2 Al2 Al2 FLt No nO Not assigned COM Al1 Al1 Analog input Al1 Al2 Al2 Analog input Al2 SUP AI3 Al3 Analog input Al3 Network Al AlU1 Jog dial If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible HMI LCC Reference via the remote display terminal HMI Frequency ref LFr parameter in the SETTINGS SEt menu page 31
26. Terminal Control via terminals LOC Local Control via keypad Cal 57 Cmd channel 1 LCC Remot HMI Control via remote display terminal tEr Ndb Modbus Control via Modbus nEt Network Control via the network tEr Terminal Control via terminals LOC Local Control via keypad Cd2 57 Cmd channel 2 LCC Remot HMI Control via remote display terminal Mdb Ndb Modbus Control via Modbus nEt Network Control via the network 43 StS Start Stop Start stop configuration CFG Macro configuration _ Std Factory set Factory configuration Std 85 j SIN Not separ Combined CHOE 22 ma SEP Separate Separate SIM nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 Call CD11 Bit 11 ofthe control word from a communication CHP 82 Motor switching 5 network nO Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network CLI 36 Current Limitation In 0 25 to 1 5 1 5 CL2 81 I Limit 2 value In 0 25 to 1 5 1 5 CnF 97 Network fault G OFF OFF No code is locking access r On ON coa S7 eee t g 8888 A code is locking access g Access is unlock
27. a value a parameter or a menu to return 3 Button to stop reset to the previous selection 6 Button for reversing the direction 4 Run button of rotation of the motor 5 Navigation button e Press ENT To save the current value To enter the selected menu or parameter e Turn CW CCW To increase or decrease a value To go to the next or previous line To increase or decrease the reference if control via the display terminal is activated Note Keys 3 4 5 and 6 can be used to control the drive directly if control via the terminal is activated To activate the buttons on the remote display terminal you first have to configure HMI command LCC Yes YES page 58 14 Remote graphic display terminal option ER40 continued Powering up the graphic display terminal for the first time When powering up the graphic display terminal for the first time the user has to select the required language LANGUAGE M English Display after the graphic display terminal has been powered up for the first time Select the language and press ENT Chinese Russian Turkish The drive s rating details will now appear ER23K 1 5kW 2HP 200 240V ee O MAIN MENU DRIVE MENU The MAIN MENU LANGUAGE follows automatically 3 seconds N or ENT ee DRIVE MENU Automatically switches to the DRIVE MENU SPEED REFERENCE menu after 3 seconds SETTINGS Select the menu and press ENT MOTOR CONTROL I
28. and about 8 mA 120 BLEMO Frequenzumrichter Siemensstra e 4 63110 Rodgau Dudenhofen Tel 49 6106 82 95 0 Fax 49 6106 82 95 20 Internet http www blemo com E Mail info blemo com
29. assigned Lil L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 PSS 69 Amer iig t er foal LI6 29 Cd11 CD11 Bit 11 of the control word from a communication network Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network eyes nO No Function inactive PSt 59 Stop Key priority ygs Yes STOP key priority TES 114 Index of parameter codes and customer settings nO No Not assigned FLt No drive flt No drive detected fault rUn Drv running Drive running FtA Freq Th att Frequency threshold reached FLA HSP attain High speed reached m A1 RT Assignment CtA I attained Current threshold reached SrA Freq ref att Frequency reference reached tSA Th mot att Motor thermal threshold reached APL 4 20mA Loss of 4 20 mA signal LI1 to LI6 LI1 to LI6 Returns the value of the selected logic input nO No Not assigned FLt No drive flt No drive detected fault rUn Drv running Drive running FtA Freq Th att Frequency threshold reached FLA HSP attain High speed reached r2 47 R2 Assignm
30. been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 62 APPLICATION FUNCT FUn menu rEF Code Name Description Adjustment Factory SEt range setting drC I 0 CtL Ramp stop Type of stop a aa Stop mode on disappearance of the run command or appearance of a stop command FLt Ramp stop rMP On ramp Fast stop FSt Fast stop Freewheel nST Freewheel stop DC injection dC DC injection stop COM SUP Fast stop No nO Not assigned L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input LI4 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network The stop is activated when the logic state of the input changes to 0 and the control word bit changes to 1 The fast stop is a stop on a reduced ramp via the R
31. before starting auto tuning e When one or more parameters have been changed after auto tuning has been performed Auto tuning tUn will return No nO and the procedure will have to be repeated Failure to follow these instructions will result in death or serious injury No nO Auto tuning not performed Yes YES Auto tuning is performed as soon as possible then the parameter automatically changes to Done dOnE or No nO in the event that Auto tuning is not successful AUTO TUNING FAULT tnF is displayed if Autotune fault mgt tnL Yes YES page 90 Done dOnE Use of the values given the last time auto tuning was performed Drv running rUn Auto tuning is performed every time a run command is sent Power on POn Auto tuning is performed on every power up L11 to L116 LI1 to LI6 Auto tuning is performed on the transition from 0 v 1 of a logic input assigned to this function Note Auto tuning tUn is forced to Power on POn if Cold stator resist rSC Init Inlt Auto tuning is only performed if no command has been activated If a freewheel stop or fast stop function is assigned to a logic input this input must be set to 1 active at 0 Auto tuning may take 1 to 2 seconds Do not interrupt the process Wait for the display to change to Done dOnE or No nO Auto tuning state Not done tAb For information only cannot be modified N
32. communication fault detection should be restricted to the debug phase or to special applications Failure to follow these instructions can result in death serious injury or equipment damage Ignore nO Ignore Freewheel YES Detected fault management with freewheel stop Ramp stop rMP Detected fault management with stop on ramp Fast stop FSt Detected fault management with fast stop This parameter does not apply to software 89 rEF SEt drC I 0 CtL FUn FLt COM SUP FAULT MANAGEMENT FLt menu rEF SEt drC range CANopen fault mgt Fast stop FSt I 0 CtL FUn A WARNING FLt LOSS OF CONTROL If CANopen fault mgt COL or Network fault mgt CLL Ignore n0 communication control will be inhibited For safety reasons inhibiting the communication fault detection should be restricted to the debug phase or to special applications COM SUP Failure to follow these instructions can result in death serious injury or equipment damage Ignore nO Ignore Freewheel YES Detected fault management with freewheel stop Ramp stop rMP Detected fault management with stop on ramp Fast stop FSt Detected fault management with fast stop e Autotune fault mgt Yes YES This parameter can be used to manage drive behavior in the event that auto tuning is unsuccessful AUTO TUNING FAULT tnF No
33. control the motor Strd Entered R1 Cold state stator resistance used to control the motor UdP 97 Drv Soft Ver z z UFr 32 IR compensation 0t0100 20 36 IR compensation 5 UFr2 83 2 0to 100 20 L Cst torque Constant torque UFt 42 U F mot 1 _ P Var torque Variable torque n selected n SVC Flux vector control nLd Energy sav Energy saving L Cst torque Constant torque U F mot 2 _ P Var torque Variable torque UF 83 selected SVC Flux vector control u nLd Energy sav Energy saving ULn 95 Mains voltage V l In accordance UnS 39 Rated motor volt V l with the drive rating In accordance UnS2 82 Nom mot 2 volt V l with the drive rating 119 Wiring Evaluation of PTC resistance look at ER23 Oh en anal 3 3kOhm 10 000 page 88 LI6 EtF PTC lt 700 2 a n 1850 reset area 1000 750 Attention LI6 is shown as an example You can use all logical inputs for Externel Fault look at manual page 88 We recommend for LI5 or LI6 because of their default en values without other functions release area in case of Temperatur short circuit G Attention Releasing at about 3 KQ possibility of reset by logical input LI1 LI6 to rSt at lower values 2 9 kQ Please check the motor after releasing external fault No realize PTC short circuit No use ex protected motors PTC has to stand 24 V
34. current at the drive output if several motors are connected in parallel Check the cables connecting the drive to the motor and the motor insulation Reduce the switching frequency Connect chokes in series with the motor OVERSPEED Instability or Driving load too high Check the motor gain and stability parameters Add a braking resistor Check the size of the motor drive load AUTO TUNING FAULT Special motor or motor whose power is not suitable for the drive Motor not connected to the drive Use the L ratio or the Var torque P ratio see U F mot 1 selected UFt page 42 Check that the motor is present during auto tuning If an output contactor is being used close it during auto tuning Fault detection codes that can be reset with the automatic restart function after the cause has disappeared See the Automatic restart Atr function page 86 These detected faults can also be reset by turning the drive off then on again or by means of a logic input the Fault reset rSF parameter page 87 in the FAULT MANAGEMENT FLt menu page 86 NETWORK FAULT Probable cause gt zZ ZZ Communication detected fault on the communication card Check the environment electromagnetic compatibility Check the wiring Check the time out Replace the option card CANopen FAULT Interruption in communication on the CANopen bus Check the communication bus Refer to the r
35. drC menu Description Adjustment range Factory setting a Rated motor speed 0 to 32 760 rpm che with the drive rating 0 to 9 999 rpm then 10 00 to 32 76 krpm If rather than the nominal speed the nameplate indicates the synchronous speed and the slip in Hz or as a calculate the nominal speed as follows 100 slipas a 100 50 slip in Hz 50 60 slip in Hz 60 Nominal speed synchronous speed x or Nominal speed synchronous speed x or Nominal speed synchronous speed x 50 Hz motors 60 Hz motors e Motor 1 Cosinus Phil 0 5 to 1 Mel wi e arive rating Motor Cos Phi given on the motor rating plate Cold stator resist No nO No nO function inactive For applications which do not require high performance or do not tolerate automatic auto tuning passing a current through the motor each time the drive is powered up Init Int activates the function To improve low speed performance whatever the thermal state of the motor Value of cold state stator resistance used in mQ Note It is strongly recommended that this function is activated for mechanical handling applications e The function should only be activated Init Inlt when the motor is cold When Cold stator resist rSC Init Inlt the Auto tuning tUn parameter is forced to Power on POn At the next run command the stator resistance is measured with an auto
36. increment 0 01 0 1 1 0 01 0 01 Ramp can be set between 0 05 s and 327 6 s 0 1 0 1 Ramp can be set between 0 1 s and 3 276 s 1 1 Ramp can be set between 1 s and 32 760 s 1 This parameter applies to the Acceleration ACC Deceleration dEC Acceleration 2 AC2 and Deceleration 2 dE2 parameters Note Changing the Ramp increment Inr parameter causes the settings for the Acceleration ACC Deceleration dEC Acceleration 2 AC2 and Deceleration 2 dE2 parameters to be modified as well e Acceleration 2 In accordance with Inr page 61 Deceleration 3s 3s Defined to accelerate decelerate between 0 and the nominal frequency Rated motor freq FrS parameter in the MOTOR CONTROL drC menu Check that the value for Deceleration dEC is not too low in relation to the load to be stopped 1 When values higher than 9 999 are displayed on the drive or on the remote display terminal a point is inserted after the thousands digit Note This type of display can lead to confusion between values which have two digits after a decimal point and values higher than 9 999 Check the value of the Ramp increment Inr parameter Example If Ramp increment Inr 0 01 the value 15 65 corresponds to a setting of 15 65 s If Ramp increment Inr 1 the value 15 65 corresponds to a setting of 15 650 s 2 Parameter can also be accessed
37. input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 Call CD11 Bit 11 of the control word from a EtF 88 External fault ass communication network nO Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network 34 FbS 77 PID fbk scale factor 0 1t0 100 1 nO NO Function inactive 44 rECI Internal The current configuration becomes identical FCS z Restore config g a backup configuration previously saved by SCS 0 85 InI Config CFG Current configuration replaced by the configuration selected by the CFG parameter FLG 32 FreqLoopGain 1 to 100 20 37 FLG2 83 FreqLoopGain 2 1 to 100 20 nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 FLO 93 Forced local assign LI3 LI3 Logic input LI3 nO LI4 LI4 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 All Al1 Analog input Al1 logic inputs LI AI2 Al2 Analog input Al2 logic inputs LI AI3 AI3 Analog input AI3 logic inputs LI FLOC 9G Urareed ional Ref AIUI Network Al Jog dial RUN STOP buttons AN LCC HMI Remote display terminal RUN STOP FWD REV buttons nO No Function inactive
38. input LI3 L14 L14 Logic input Ll4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 e Stop RV limit sw No nO Not assigned L11 LI1 Logic input LI1 L12 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input Ll4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 Freewheel Stop type en Parameter can be accessed if Stop FW limit sw LAF page 84 or Stop RV limit sw LAr page 84 is assigned Ramp stop rMP On ramp Fast stop FSt Fast stop Freewheel nSt Freewheel stop These parameters only appear ifthe corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 84 APPLICATION FUNCT FLt menu ME Mt Code Name Description Adjustment Factory setting E range Lo Select ER22 conf Gile FUn This parameter is invisible if a communication option is present It is only used to transfer a configuration via a loader tool or an ER22 remote terminal Alt Select ER22K conf ArE can be used during a transfer between an ER23K and ER22 to specify the type of ER22 ER22K G or ER22P ENE No nO Transfer between two ER23K SOP ER22 std 31E Transfer from an ER22K G to an ER23K Set ARE 31E to downloa
39. is no run command This parameter can be changed at any time A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Do not work on the motor during DC injection Failure to follow these instructions will result in death or serious injury No nO No injection Yes YES Standstill injection for adjustable period Continuous Ct Continuous standstill injection Auto DC inj time 1 1 0 1 to 30s 0 58 Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 e Auto DC inj level 1 o 0 to 1 2 In 2 0 7 In 2 Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 Note Check that the motor will withstand this current without overheating e Auto DC inj time 2 1 0 to 30s Os Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 1 Parameter can also be accessed in the SETTINGS SEt menu 2 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 65 APPLICATION FUNCT FUn menu rEF SEt SEt Code
40. menu default motor frequency If the current is limited the display flashes In such cases CLI will appear at the top left if an ER40 graphic display terminal is connected to the drive Iit Initialization sequence rdY Drive ready dCb DC injection braking in progress nSt Freewheel stop FSt Fast stop tUn Auto tuning in progress In the event of a detected fault the display will flash to notify the user accordingly If an ER40 graphic display terminal is connected the name of the detected fault will be displayed 1 If the drive is locked by a code PIN code 1 COd page 97 pressing the Mode key enables you to switch from the MONITORING SUP menu to the SPEED REFERENCE rEF menu and vice versa 26 Programming Structure of the menus Powering up Parameter selection E ER ENT u Dr Sr d4 These three parameters are only visible when the drive is EN e powered up for the first time ST ae The settings can be amended Or BFe i subsequently in the menus iJ TI MOTOR CONTROL drC 7 Y for Standard mot freq bFr Ol Ej p COMMAND CtL for Ref 1 EE e channel Fri t INPUTS OUTPUTS CFG aa I O for 2 3 wire control Ou 1 tCC 1 1 8 fe Ja y SPEED REFERENCE rEF 4 8 SEU SETTINGS SEt ry 8 MOTOR CONTROL drC or ys INPUTS OUTPUTS CFG l O 9 Fri COMMAND CtL ae SIF un APPL
41. menu page 87 Probable cause BRAKE CONTROL Brake release current not reached Check the drive motor connection Brake engage frequency threshold Check the motor windings Brake engage freq bEn No Check the Brake release FW lbr setting in the nO not set whereas the brake APPLICATION FUNCT FUn menu page 80 control Brake assignment bLC is Apply the recommended settings for Brake engage assigned freq bEn pages 79 and 80 PRECHARGE Precharge relay control or damaged Replace the drive precharge resistor EEPROM FAULT Internal memory Check the environment electromagnetic compatibility Replace the drive INTERNAL Unknown rating Replace the drive Restart the drive HMI card not recognized Contact aBLEMO representative HMI card incompatible No display present EEPROM Industrial EEPROM 100 Diagnostics and troubleshooting continued Fault detection codes which require a power reset after the fault is cleared continued OVERCURRENT Probable cause Parameters in the SETTINGS SEt and MOTOR CONTROL drC menus are incorrect Inertia or load too high Mechanical locking Check the parameters in SETTINGS SEt page 31 and MOTOR CONTROL drC page 39 Check the size of the motor drive load Check the state of the mechanism MOTOR SHORT CIRCUIT Short circuit or grounding at the drive output Significant ground leakage
42. network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network External fault config Active high HIG Active low LO The external fault is detected when the logic input assigned to External fault ass EtF changes to state 0 Note In this case External fault ass EtF cannot be assigned to a control word bit from a communication network Active high HIG The external fault is detected when the logic input or the bit assigned to External fault ass EtF changes to state 1 Note Where External fault config LEt Active high HIG External fault ass EtF is assigned to a control word bit from a communication network and where there is no External fault ass EtF fault detection switching to External fault config LEt Active low LO triggers External fault ass EtF fault detection In this case it is necessary to turn the drive off and then back on again External fault mgt Freewheel YES Ignore nO Ignore Freewheel YES Detected fault management with freewheel stop Ramp stop rMP Detected fault management with stop on ramp Fast stop FSt Detected fault management with fast stop 88 FAULT MANAGEMENT FLt menu
43. oe 88 Catch on the fly YES Yes Function active nd 109 Index of parameter codes and customer settings An Al1 Analog input Ali AR Al2 Analog input Al2 AI3 AI3 Analog input AI3 AIU1 Network Al Jog dial 28 UPdt Speed speed reference via LI Ben 56 In g UpdH spd HMI speed reference using the jog dial on aut the ER23K keypad LCC HMI Reference via the remote display terminal Ndb Modbus Reference via Modbus nEt Network Reference via network nO No Not assigned All Al1 Analog input Ali AR Al2 Analog input Al2 AB Al3 Analog input AI3 AIU1 Network Al Jog dial Fr2 56 Ref 2 channel UPdt Speed speed reference via LI nO UpdH spd HMI speed reference using the jog dial on the ER23K keypad LCC HMI Reference via the remote display terminal Ndb Modbus Reference via Modbus nEt Network Reference via network FrH 95 Frequency ref Hz 0 to 500 FrS 39 Rated motor volt Hz 10 to 500 50 FrS2 82 Nom motor 2 freq Hz 10 to 500 50 Frt 62 Ramp 2 threshold Hz 0 to 500 0 nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 Call CD11 Bit 11 of the control word from a communication FSt 63 Fast stop network nO Cd12 CD
44. steady state the speed must be stable and comply with the reference and the PI feedback signal must be stable In transient state the speed must follow the ramp and stabilize quickly and the PI feedback must follow the speed If this is not the case see the settings for the drive and or sensor signal and cabling Switch to PI mode Set Dec ramp adapt brA to no no auto adaptation of the ramp Set the Acceleration ACC and Deceleration dEC speed ramps to the minimum level permitted by the mechanics without triggering an OVERBRAKING ObF fault Set the integral gain PID integral gain rIG to the minimum level Observe the PI feedback and the reference Switch the drive ON OFF repeatedly or quickly vary the load or reference a number of times Set the proportional gain PID prop gain rPG in order to ascertain a good compromise between response time and stability in transient phases slight overshoot and 1 to 2 oscillations before stabilizing If the reference varies from the preset value in steady state gradually increase the integral gain PID integral gain rlG reduce the proportional gain PID prop gain rPG in the event of instability pump applications and find a compromise between response time and static precision see diagram Perform in production tests over the whole reference range Stabilization time Regulated value i j f Overshoot Proportional See nun gain
45. terminal option is connected to the drive the following additional selection COM options will appear File 1 FIL1 File 2 FIL2 File 3 FIL3 File 4 FIL4 files available in the remote display terminal s EEPROM memory for saving the current configuration They can be used to store between 1 and 4 different configurations which can also be stored on or even transferred to other drives ofthe same rating Saving config SCS automatically switches to No nO as soon as the save has been performed FUn SUP e Macro configuration 1 Factory set Std A DANGER UNINTENDED EQUIPMENT OPERATION Check th at the selected macro configuration is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury Choice of source configuration Start Stop StS Start stop configuration Identical to the factory configuration apart from the I O assignments e Logic inputs LI1 LI2 reversing 2 wire transition detection control LI1 run forward LI2 run reverse LI3 to LI6 Inactive not assigned Analog inputs Al1 Speed reference 0 10 V Al2 Al3 Inactive not assigned e Relay R1 The contact opens in the event of a detected fault or drive off e Relay R2 Inactive not assigned Analog output AOC 0 20 mA inactive not assigned Factory set Std Factory configuration see page 10 Note The assignment of Macro config
46. the block diagrams on page 51 and page 53 Reference 1 SP1 68 APPLICATION FUNCT FUn menu rEF Code Name Description Adjustment Factory setting Sur range drC I 0 CtL LI3 LI3 shed e 2 preset speeds LIS LI3 FLt Selecting the assigned logic input activates the function No nO Not assigned COM L11 LI1 Logic input LI1 P L12 L12 Logic input LI2 SUP L15 LI5 Logic input LI5 LI3 LI3 Logic input LI3 Ne L16 LI6 Logic input LI6 LI4 L14 Logic input Ll4 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network 4 preset speeds L14 L14 Selecting the assigned logic input activates the function Ensure that 2 preset speeds PS2 has been assigned before assigning 4 preset speeds PS4 No nO Not assigned L11 LI1 Logic input LI1 L12 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input Ll4 LIS Ll6 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the followin
47. tune The Cold stator resist rSC then changes to a value of 8888 and maintains it Auto tuning tUn is still forced to Power on POn The Cold stator resist rSC parameter remains at Init Inlt as long as the measurement has not been performed e Value 8888 can be forced or changed using the jog dial 1 1 Procedure Check that the motor is cold Disconnect the cables from the motor terminals Measure the resistance between 2 of the motor terminals U V W without modifying its connection Use the jog dial to enter half the measured value Increase the factory setting of IR compensation UFr page 32 to 100 rather than 20 Note Do not use Cold stator resist rSC if it is not set to No nO or Power on POn with catch on the fly CATCH ON THE FLY FLr page 88 40 MOTOR CONTROL drC menu Code Description Adjustment Factory setting range Auto tuning A ADANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH e During auto tuning the motor operates at nominal current Do not work on the motor during auto tuning Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION e Itis essential that the Rated motor volt UnS Rated motor freq FrS Rated motor freq nCr Rated motor speed nSP and Rated motor power nPr or Motor 1 Cosinus Phi COS parameters are configured correctly
48. word bit is at 1 These parameters only appear if the corresponding function has been selected in another menu When the parameters can X also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 63 rEF SEt drC I 0 CtL FUn FLt COM SUP APPLICATION FUNCT FUn menu Code Name Description Adjustment Factory range setting e DC inject level 1 1 3 0 to In 2 0 7 In 2 Parameter can be accessed if Type of stop Stt DC injection dCI page 63 or if DC injection assign dCl is not set to No nO page 63 After 5 seconds the injection current is limited to 0 5 Mot therm current ItH if set to a higher value e DC injection time 2 1 3 0 1 to 30s 0 5s Parameter can be accessed if Type of stop Stt DC injection dCI page 63 Freewheel stop ass No nO Not assigned L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input L14 LI5 LI5 Logic input LI5 LI6 LI6 Logic input LI6 The stop is activated when the logic state of the input is at 0 If the input falls back to state 1 and the run command is still active the motor will only restart if 2 wire level control has been configured In other cases a new run command must be sent
49. 00 j 160 100 7 60 77722 EEE en erregen en nr en nen a nee 1 I 1 I 1 I 1 1 Motor current In drive de 1 T Drive ventilation The fan starts up when the drive is powered up then shuts down after 10 seconds if a run command has not been received The fan is powered automatically when the drive is unlocked direction of operation reference It is powered down a few seconds after the drive is locked motor speed lt 0 2 Hz and injection braking completed 11 Basic functions Motor thermal protection Function Thermal protection by calculating the At The protection takes account of self cooled motors Tripping time t in seconds t 4Hz 3Hz 5Hz Z 10Hz 20 Hz 50 Hz 10 000 1 000 100 0 7 0 8 0 9 1 1 1 1 2 1 3 1 4 1 5 1 6 Motor current Mot therm current ItH CAUTION RISK OF DAMAGE TO MOTOR External protection against overloads is required under the following circumstances e When the product is being switched on again as there is no memory to record the motor thermal state e When supplying more than one motor e When supplying motors with ratings less than 0 2 times the nominal drive current e When using motor switching Failure to follow these instructions can result in equipment damage 12 Remote display terminal option ER
50. 100 1 31 rPI 78 Internal PID ref 0to 100 0 95 i nO No No id 91 pea resa rtH rst runtime Operating time reset to zero on 115 Index of parameter codes and customer settings nO No Not assigned LI L11 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 i R LI5 LI5 Logic input LI5 rPS 62 Ramp switch ass Lie LI6 Logic input LI6 nO Call CD11 Bit 11 of the control word from a communication network Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network LIn Linear Linear E S S ramp S ramp rPt 60 Ramp type U U ramp U ramp LIn CUS Customized Customized nO No Not assigned LI L11 Logic input LI1 LI2 LI2 Logic input LI2 can be accessed if tCC 2C rrS 46 Reverse assign LI3 LI3 Logic input LI3 LI2 LI4 L14 Logic input L14 LI5 LI5 Logic input LI5 LI6 LI6 Logic input LI6 nO NO Function inactive rSC 40 Cold stator resist InIt Init Activates the function nO 8888 Value of cold state stator resistance used nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 rSF 87 Fault reset LI3 LI3 Logic input LI3 nO LI4 L
51. 12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network Ftd 37 Freq threshold Hz 0 to 500 bFr HSP 32 High speed Hz LSP to tFr bFr In accordance Ibr 80 Brake release FW In 0 to 1 36 with the drive rating IdC 64 DC inject level 1 In Otoln 0 7 nO No Not assigned LIL LI1 Logic input LI1 LI2 LI2 Logic input LI2 InH 91 Fault inhibit assign gt LI3 LI3 Logic input LI3 nO LI4 L14 Logic input L14 LI5 LI5 Logic input LI5 LI6 LI6 Logic input LI6 110 Index of parameter codes and customer settings 0 01 0 01 Ramp can be set between 0 05 s and 327 6 s Inr 61 Ramp increment 0 1 0 1 Ramp can be set between 0 1 s and 3 276 s 0 1 1 1 Ramp can be set between 1 s and 32 760 s nO No Ignore IPL BS Inputphase Ines YES Yes Detected fault management with fast stop In accordance ItH 32 Mot therm current In 0 2 to 1 5 F with the drive rating JF2 34 Skip Frequency 2 Hz 1to 500 0 34 JGF 72 Jog frequency Hz 0to 10 10 nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 JOG 72 JOG LI3 LI3 Logic input LI3 nO LI4 L14 Logic input L14 LI5 L15 Logi
52. 14 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 36 0 _ rSL 78 P Dwakeupthresh 1 199 0 rtH 96 Run time Time nO No Not assigned AI Al1 Analog input Al1 AI2 Al2 Analog input Al2 AI3 AI3 Analog input AI3 SA2 6L Summing rer 2 AIUI Network Al Jog dial a LCC HMI Reference via the remote display terminal Ndb Modbus Reference via Modbus nEt Network Reference via network nO No Not assigned AI Al1 Analog input Al1 AI2 Al2 Analog input Al2 AI3 AI3 Analog input AI3 SA3 67 Summing ref 3 AIU1 Network Al Jog dial nO LCC HMI Reference via the remote display terminal Ndb Modbus Reference via Modbus nEt Network Reference via network 43 nO No Function inactive rae i i i i EEPROM scs z Saving config 2 StrI Config 1 Saves the current configuration to O zb 85 3 0 SdCl1 65 Auto DC inj level 1 In to12 0 7 3 ai 0 ZA f 7 0 5 SdC2 66 Auto DC inj level 2 In to12 SdS 38 Scale factor display bite 30 Zu Dr to 200 116 Index of parameter codes and customer settings SFr z Switching freq kHz 2 0 to 16 4 nO Ignore Ignore _ YES Freewheel Detected fault management with freewheel stop SEL g9 Modbus taulit mo rNP Ramp stop Detected fault management with stop on ramp a FSt Fast stop Det
53. 2 3 wire control tCC 2 wire 2C and 2 wire type tCt Level LEL or Fwd priority PFO This function is locked if automatic standstill injection has been configured as DC Auto DC injection AdC Continuous Ct Function compatibility table The choice of application functions may be limited by the number of I O and by the fact that some functions are incompatible with one another Functions which are not listed in this table are compatible If there is an incompatibility between functions the first function configured will prevent the others being configured To configure a function first check that functions which are incompatible with it are unassigned especially those which are assigned in the factory settings D 7 D E o E 5 z Sl Ele e g a 3 g 3 3 Belle le te e 3 oO oO oO oO pues o ilo E ja IS 15 oa 8 g 9 15 i oe 2 e Ela g l a JE Jo Je B gt E no Cc wn x a D oO 3 Js 2 gt S jo ng ep ja jo gt a JQ Ju fe Summing inputs factory setting o tT e T speed 1 e e e e Management of limit switches Preset speeds factory setting e PI regulator eo o o eo e o Jog operation o Brake control o DC injection stop o T Fast stop T Freewheel stop e je 1 Excluding special application with referenc
54. 2 low correct StA higfpauce gt gt gt gt 0 1 0 2 0 3 0 4 05 t s 0 2 0 3 0 4 05 t 0 1 0 2 0 3 0 4 05 t Slip compensation 2 0 to 150 100 Parameter can only be accessed if U F mot 2 selected UFT2 SVC n or Energy sav nLd page 83 Adjusts the slip compensation around the value set by the nominal motor speed The speeds given on motor rating plates are not necessarily exact If slip setting lt actual slip The motor is not rotating at the correct speed in steady state If slip setting gt actual slip The motor is overcompensated and the speed is unstable Freq threshold 0 to 500 Hz bFr Threshold beyond which the contact on the relay R1 Assignment r1 or R2 Assignment r2 Freq Th att FtA closes or output AOV 10 V Analog logic output dO Freq limit FtA Motor therm level 1 to 118 100 Threshold beyond which the contact on the relay R1 Assignment r1 or R2 Assignment r2 Th mot att tSA closes or output AOV 10 V Analog logic output dO Drv thermal tSA Current threshold 0 to 1 5 In 1 In 1 Threshold beyond which the contact on the relay R1 Assignment r1 or R2 Assignment r2 I attained CtA closes or output AOV 10 V Analog logic output dO Current limit CtA 1 In corresponds to the nominal drive current indicated in the Installa
55. 23K This terminal is a local control unit which can be mounted on the door of the wall mounted or floor standing enclosure It has a cable with connectors which is connected to the drive serial link see the manual supplied with the terminal Its display capabilities are practically identical to those of the ER23K With this terminal however up and down arrows are used for navigation rather than a jog dial There is also an access locking switch for the menus There are three buttons for controlling the drive 1 FWD REV Reversal of the direction of rotation e RUN Motor run command STOP RESET Motor stop command or reset Pressing the button a first time stops the motor and if DC injection standstill braking is configured pressing it a second time stops this braking View of the front panel View of the rear panel 4 character display Connector Access locking switch MONITORING SUP and SPEED e Position a REFERENCE rEF menus can be accessed Boson SETTINGS SEt MONITORING SUP and SPEED REFERENCE rEF can be accessed e Position mu All menus can be accessed Note Protection via customer confidential code has priority over the switch Note The remote terminal access locking switch also locks access by the drive keys When the remote display terminal is disconnected any locking remains active for the drive keys The remote display terminal will only be activ
56. CESS LEVEL LAC Provides the option of additional functions compared with Level 1 L1 Level 2 L2 speed motorized jog dial Brake control 2nd current limit switching Motor switching Management of limit switches Basic functions The channels are managed in order of priority ACCESS LEVEL LAC Same functions as with Level 2 L2 Management of the control and reference channels is Level 3 L3 configurable 48 COMMAND CtL menu These channels can be combined in order of priority if ACCESS LEVEL LAC Level 1 L1 or Level 2 L2 SEt Highest priority to lowest priority Forced local mode Network Modbus Remote display terminal Terminals Keypad from right to left in the arC diagram below I 0 CtL Terminals Keypad FUn FLt ji COM Modbus SUP Remote display terminal tcc Forced local mode FLO See the detailed block diagrams on pages 51 and 52 e On ER23K drives in factory settings mode control and reference are managed by the terminals With a remote terminal display if HMI command LCC Yes YES COMMAND CtL menu control and reference are managed by the remote terminal display reference via HMI Frequency ref LFr in the SETTINGS SEt menu The channels can be combined by configuration if ACCESS LEVEL LAC Level 3 L3 Combined control and reference Profile CHCF parameter Not separ SIM Selection o
57. COMPACT LINE BLEMO Frequenzumrichter Programming manual ER23K Line voltaqe 1 200 240 V Line voltage 1 3 200 240 V Line voltage 3 380 500 V Line voltage 3 525 600 V 02 2010 BLEMO Frequenzumrichter Siemensstra e 4 63110 Rodgau Dudenhofen Inverter EN 61800 3 Output 3 0 240 V Output 3 0 240 V Output 3 0 500 V Output 3 0 600 V Power 0 18 2 2 kW Power 0 18 15 0 kW Power 0 37 15 0 kW Power 0 75 15 0 kW Tel 06106 8295 0 Fax 06106 8295 20 info blemo com www blemo com Contents Important information Before you begin Documentation structure Steps for setting up the drive Setup Preliminary Recommendations Factory configuration n COON Of Basic functions 11 Remote display terminal option ER22 13 Remote graphic display terminal option ER40 14 Remote display terminal option ER12 18 Structure of the parameter tables 19 Compatibility of functions 20 List of functions that can be assigned to inputs outputs 22 List of functions that can be assigned to the Network and Modbus control word bits Checklist 24 25 Programming 26 SPEED REFERENCE rEF menu 30 31 SETTINGS SEt menu MOTOR CONTROL drC menu 39 INPUTS OUTPUTS CFG I O menu 45 48 COMMAND CtL menu COMMAND CtL menu 59 A
58. Drive overheat OHF Drive overheating Motor overload OLF Motor overload Mot phase OPF Motor phase loss Mains overvoltage OSF Line supply overvoltage Mains phase loss PHF Line phase loss MODBUS FAULT SLF Modbus communication Relay R1 remains activated if this function is active The speed reference and the operating direction must be maintained 86 FAULT MANAGEMENT FLt menu rEF Code Description Adjustment Factory SEt range posting drC e Max restart time L 0 Parameter is only visible if Automatic restart Atr Yes YES CtL It can be used to limit the number of consecutive restarts in the event of a recurrent detected fault min 5 min 5 5 minutes 10 min 10 10 minutes FLt 30 min 30 30 minutes i 1 hour 1h 1 hour COM 2 hours 2h 2 hours sin 3 hours 3h 3 hours Unlimited Ct Unlimited except for MOTOR PHASE LOSS OPF and INPUT PHASE LOSS PHF the max duration of the restart process is limited to 3 hours e Fault reset Is nO No nO Not assigned L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input LI4 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the correspond
59. Fr parameter in the SETTINGS SEt menu Only the freewheel stop fast stop and DC injection stop commands remain active on the terminals If the drive terminal connection is cut or if the terminal has not been connected the drive detects a fault and locks in MODBUS FAULT SLF These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 58 COMMAND CtL menu Description Adjustment Factory setting range Stop Key priority Yes YES This parameter can be used to activate or deactivate the stop button on the drive and the remote terminals The stop button will be deactivated if the active control channel is different from that on the integrated display terminal or remote terminals A WARNING LOSS OF CONTROL Only set Stop Key priority PSt to No nO if there is an external method of stop control Failure to follow these instructions can result in death serious injury or equipment damage No nO Function inactive Yes YES STOP key priority Rotating direction Forward dF r This parameter is only visible if Ref 1 channel Fr1 page 28 or Ref 2 channel Fr2 page 56 are assigned to LCC or All Direction of
60. ICATION FUNCT FUn 8 fies FAULT MANAGEMENT FLt 4 y 8 EDI COMMUNICATION COM i Y 8 SHP MONITORING SUP 7 On the 7 segment display a dash after menu and submenu codes is used to differentiate them from parameter codes Examples APPLICATION FUNCT FUn menu Acceleration ACC parameter Programming Configuring the Standard mot freq bFr 2 3 wire control tCC and Ref 1 channel Fri parameters These parameters can only be modified when the drive is stopped and no run command is present Code Description Adjustment Factory range setting Standard mot freq 50Hz IEC 50 This parameter is only visible the first time the drive is powered up It can be modified at any time in the MOTOR CONTROL drC menu 50Hz IEC 50 50 Hz 60Hz NEMA 60 60 Hz This parameter modifies the presets of the following parameters High speed HSP page 32 Freq threshold Ftd page 37 Rated motor freq FrS page 39 and Max frequency tFr page 42 Ref 1 channel A11 Alt Al1 Al1 Analog input Al1 Al2 Al2 Analog input Al2 AI3 Al3 Analog input Al3 Network Al AlV1 In terminal control mode the jog dial functions as a potentiometer If ACCESS LEVEL LAC Level 2 L2 or Level 3 L3 the following additional assignments are possible SPEED UPdt speed reference via LI See configuration
61. LCC Control via remote display terminal Modbus Mdb Control via Modbus Network nEt Control via the network These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 57 COMMAND CtL menu en Adjustment range Factory setting SEt e Cmd switching ch1 active drC Cd1 1 0 Parameter can be accessed if Profile CHCF Separate SEP page 57 and ACCESS LEVEL LAC CtL Level 3 L3 page 56 The Cmd switching CCS parameter can be used to select the Cmd channel 1 Cd1 or Cmd channel FUn 2 Cd2 channel or to configure a logic input or a control word bit for remote switching of Cmd channel 1 Cd1 or Cmd channel 2 Cd2 Pi ch1 active Cd1 Control channel channel 1 COM ch2 active Cd2 Control channel channel 2 L11 LI1 Logic input LI1 SUP LI2 LI2 Logic input LI2 LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input LI4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 C111 C111 Bit 11 of Modbus control word C112 C112 Bit 12 of Modbus control word C113 C113 Bit 13 of Modbus control word C114 C114 Bit 14 of Modbus control word C115 C115 Bit 15 of Modbus control word C211 C211
62. LI6 nO Call CD11 Bit 11 of the control word from a communication network Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 PS2 69 2 preset speeds 16 vi ine ate LI6 LI3 Call CD11 Bit 11 of the control word from a communication network Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network nO No Not assigned Lil L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 PS4 69 4 preset speeds 6 ian vr nee LI6 LI4 Call CD11 Bit 11 of the control word from a communication network Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network nO No Not
63. Logic input L14 LI5 LI5 Logic input LI5 L16 LI6 Logic input LI6 Ne E NE Example 2 wire control operation 2 3 wire control tCC 2 wire 2C Motor Ramp dEC dE2 Ramp forced to 0 1 s frequency Reference JGF reference JGF reference LI JOG Forward Reverse Jog frequency 1 0 to 10 Hz Parameter can be accessed if JOG JOG is not set to No nO page 72 1 Parameter can also be accessed in the SETTINGS SEt menu These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 72 APPLICATION FUNCT FUn menu speed Function can only be accessed if ACCESS LEVEL LAC Level 2 L2 or Level 3 L3 page 56 Two types of operation are available 1 Use of single action buttons Two logic inputs are required in addition to the direction s of operation The input assigned to the speed command increases the speed the input assigned to the speed command decreases the speed Note If the speed and speed commands are activated at the same time speed will be given priority 2 Use of double action buttons Only one logic input assigned to speed is r
64. MONITORING SUP menu to the SPEED REFERENCE rEF menu and vice versa To activate the buttons on the remote display terminal you first have to configure HMI command LCC Yes YES page 58 18 Structure of the parameter tables The parameter tables contained in the descriptions of the various menus are organized as follows Example APPLICATION FUNCT menu Fun o Adjustment Factory range setting 3 PID feedback ass __ Non nO Non nO not assigned Al1 Alt analog input Ali Al2 Al2 analog input Al2 AI3 Al3 analog input AI3 l 1 Name of menu on 4 digit 7 segment display 5 Name of menu on ER40 graphic display terminal 2 Submenu code on 4 digit 7 segment display 6 Name of submenu on ER40 graphic display terminal 3 Parameter code on 4 digit 7 segment display 7 Name of parameter on ER40 graphic display terminal 4 Parameter value on 4 digit 7 segment display 8 Value of parameter on ER40 graphic display terminal 19 Compatibility of functions Incompatible functions The following functions will be inaccessible or deactivated in the cases described below Automatic restart This is only possible for the 2 wire level control type 2 3 wire control tCC 2 wire 2C and 2 wire type tCt Level LEL or Fwd priority PFO Catch on the fly This is only possible for the 2 wire level control type
65. Modbus Mdb Reference via Modbus Network nEt Reference via network Summing ref 3 No nO Not assigned Al1 Al1 Analog input Al1 Al2 Al2 Analog input Al2 AI3 Al3 Analog input Al3 Network Al AlU1 Jog dial If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible HMI LCC Reference via the remote display terminal HMI Frequency ref LFr parameter in the SETTINGS SEt menu page 31 Modbus Mdb Reference via Modbus Network nEt Reference via network Summing inputs Note Al2 is a 10 V input which can be used for subtraction by summing a negative signal SA2 gt SAW See the complete block diagrams on pages 51 and 53 67 APPLICATION FUNCT FUn menu Preset speeds 2 4 8 or 16 speeds can be preset requiring 1 2 3 or 4 logic inputs respectively CtL The following assignment order must be observed 2 preset speeds PS2 then 4 preset speeds PS4 then 8 preset speeds PS8 then 16 preset speeds PS16 FUn FLt Combination table for preset speed inputs 16 speeds 8 speeds 4 speeds 2 speeds Speed reference Se LI PS16 LI PS8 LI PS4 LI PS2 0 0 0 0 Reference 1 0 0 0 1 SP2 0 0 1 0 SP3 0 0 1 1 SP4 0 1 0 0 SP5 0 1 0 1 SP6 0 1 1 0 SP7 0 1 1 1 SP8 0 0 0 SP9 4 0 0 1 SP10 4 0 1 0 SP11 4 0 1 1 SP12 4 1 0 0 SP13 4 1 0 1 SP14 1 1 0 SP15 4 1 1 1 SP16 1 See
66. ND CtL APPLICATION FUNCT FUn FAULT MANAGEMENT FLt or COMMUNICATION COM menus are active e MODE button 1 If SPEED REFERENCE rEF is displayed this will take you to the SETTINGS SEt menu If not it will take you to the SPEED REFERENCE rEF menu 4x 7 segment display Per H 0 Ll ET 9 RUN button Controls powering up of the motor for forward running if the 2 3 wire control tCC parameter in the INPUTS OUTPUTS CFG I O menu is set to Local LOC page 45 Normal display with no fault code displayed and no startup 2 CANopen status LEDs Used to quit a menu or parameter or to clear the value displayed in order to revert to the value in the memory Jog dial can be used for navigation by turning it clockwise or counter clockwise pressing the jog dial enables the user to make a selection or confirm information ENT Functions as a potentiometer if Ref 1 channel Fr1 in the COMMAND CtL menu is set to Image input AIV1 AIV1 STOP RESET button e Enables detected fault to be reset e Can be used to control motor stopping If 2 3 wire control tCC is not set to Local LOC freewheel stop If 2 3 wire control tCC is set to Local LOC stop on ramp or freewheel stop during DC injection braking 4 3 0 Displays the parameter selected in the MONITORING SUP
67. NPUTS OUTPUTS CFG COMMAND APPLICATION FUNCT FAULT MANAGEMENT COMMUNICATION 15 Remote graphic display terminal option ER40 continued Powering up the drive for the first time When powering up the drive for the first time the user immediately accesses the 3 parameters below Standard mot freq bFr Ref 1 channel Fri and 2 3 wire control tCC page 29 Display after the drive has been powered up for the ER23K first time 1 5kW 2HP 200 240V C DRIVE MENU The MAIN MENU LANGUAGE follows automatically 3 seconds p ee Automatically switches to the DRIVE MENU Standard mot freq menu after 3 seconds sro wit control Select the menu and press ENT Ref 1 channel SPEED REFERENCE SETTINGS MOTOR CONTROL INPUTS OUTPUTS CFG COMMAND APPLICATION FUNCT FAULT MANAGEMENT COMMUNICATION ESC DRIVE MENU The word Ready appears on the graphic display terminal if you press the ESC key when in the DRIVE MENU Ready 16 Remote graphic display terminal option ER40 continued Subsequent power ups ER23K 1 5kW 2HP 200 240V MAIN MENU DRIVE MENU LANGUAGE 3 seconds DRIVE MENU SPEED REFERENCE SETTINGS MOTOR CONTROL INPUTS OUTPUTS CFG COMMAND Code Mode APPLICATION FUNCT FAULT MANAGEMENT COMMUNICATION ESC DRIVE MENU Ready Code Mode Display after powering up The MAIN MENU follows automatically Automat
68. NT OPERATION e The automatic restart can only be used on machines or installations which do not pose any danger to either personnel or equipment e If the automatic restart is activated R1 will only indicate a fault has been detected once the time out period for the restart sequence has expired e The equipment must be used in compliance with national and regional safety regulations Failure to follow these instructions will result in death or serious injury The motor s automatic restart function will only be active in 2 wire level control 2 3 wire control tCC 2 wire 2C and 2 wire type tCt Level LEL or Fwd priority PFO No nO Function inactive Yes YES Automatic restart if the fault has been cleared and the other operating conditions permit the restart The restart is performed by a series of automatic attempts separated by increasingly longer waiting periods 1 s 5 s 10s then 1 min for subsequent ones If the restart has not taken place once the Max restart time tAr configurable time has elapsed the procedure is aborted and the drive remains locked until it is turned off and then on again This function is possible with the following conditions NETWORK FAULT CnF Communication detected fault on the communication card CANopen com COF CANopen communication detected fault External EPF External fault 4 20mA LFF 4 20 mA loss Overbraking ObF DC bus overvoltage
69. No nO page 77 For adapting the process PID correct reverse Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 No nO Normal Yes YES Reverse Preset ref PID 2 0 to 100 30 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 and if 2 preset PID ref Pr2 page 77 has been enabled by the input selection Preset ref PID 3 0 to 100 60 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 and if 4 preset PID ref Pr4 page 78 has been enabled by the input selection Preset ref PID 4 0 to 100 90 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 and if 4 preset PID ref Pr4 page 78 has been enabled by the input selection e Preset speed 2 0 to 500 Hz 10 Hz See page 70 These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming SETTINGS SEt menu Description e Preset speed 3 See page 70 Adjustment range J 0 to 500 Hz Factory setting e Preset speed 4 See page 70 0 to 500 Hz e Preset
70. OTOR U F mot 1 selected MI m N A ol A NI NI OI NI Ni Io B N B RB R l R S RS RRB e a 105 Index of parameter codes and customer settings 31 In accordance AC2 62 Acceleration 2 s with nr 5 31 f In accordance ACC 61 Acceleration s with Inr 3 nO No No injection AdC 65 Auto DC injection YES Yes Standstill injection for adjustable period YES Ct Continuous Continuous standstill injection AdCO 92 CANopen address 0 to 127 0 Add 92 Modbus Address 1 to 247 1 ATIA 98 Al1 assignment AI2A 98 Al2 assignment 7 ABA 98 Al3 assignment AIU1 30 Image input AIU1 0to 100 0A Current Configuration 0 20 mA AOIt 46 AO1 Type 4A Cur 4 20 Configuration 4 20 mA 0 10U Voltage Configuration 0 10 V nO No Transfer between two ER23K 31A ER22P Transfer from an ER22P to an ER23K ATE BS Select ER2Z2K coni ER22K std Transfer from an ER22K to an ER23K to 31E r nO No Function inactive Atr 55 Automatico restar i YES Yes Automatic restart un 10 0 10 kbps 10 kbps 20 0 20 kbps 20 kbps kbps 50 0 50 kbps 50 kbps baco 92 CANopen bit rate PS 125 0 125 kbps 125 kbps 125 0 250 0 250 kbps 250 kbps 500 0 500 kbps 500 kbps 1000 1 Mbps 1000 kbps nO Not set a B0 Brake engage freg g 0 to LSP Adjus
71. PPLICATION FUNCT menu FUn 60 86 FAULT MANAGEMENT FLt menu COMMUNICATION COM menu 92 MONITORING SUP menu 94 Migration ER22K P ER23K 99 Diagnostics and troubleshooting Index of functions Index of parameter codes and customer settings Wiring evaluation of PTC 100 105 106 120 Important information NOTICE Read these instructions carefully and look at the equipment to become familiar with the device before trying to install operate or maintain it The following special messages may appear throughout this documentation or on the equipment to warn of potential hazards or to call attention to information that clarifies or simplifies a procedure The addition of this symbol to a Danger or Warning safety label indicates that an electrical hazard exists which will result in personal injury if the instructions are not followed This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A DANGER DANGER indicates an imminently hazardous situation which if not avoided will result in death serious injury or equipment damage A WARNING WARNING indicates a potentially hazardous situation which if not avoided can result in death serious injury or equipment damage A CAUTION CAUTION indicates a potentially hazard
72. RNAL FAULT Unknown rating IF2 INTERNAL FAULT HMI card not recognized or incompatible display absent IF3 INTERNAL FAULT EEPROM detected fault IF4 INTERNAL FAULT Industrial EEPROM detected fault LFF 4 20mA 4 20 mA loss a 3a astiantocewien nOF No fault No fault code saved ObF Overbraking DC bus overvoltage OCF Overcurrent Overcurrent OHF Drive overheat Drive overheating OLF Motor overload Motor overload OPF Mot phase Motor phase loss OSF Mains overvoltage Line supply overvoltage PHF Mains phase loss Line phase loss SCF Mot short circuit Motor short circuit phase ground SLF Modbus Modbus communication detected fault SOF Overspeed Motor overspeed tnF Auto tuning Auto tuning detected fault USF Undervoltage Line supply undervoltage LHA 98 Config LI1 LI2A 98 Config LI2 LI3A 98 Config LI3 LI4A 98 Config L14 z 3 LI5A 98 Config LI5 LI6A 98 Config LI6 z 32 LSP 80 Low speed Hz 0toHSP 0 In accordance nCr 39 Rated mot current In 0 25 to 1 5 with the drive rating In accordance nCr2 83 Nom mot 2 current In 0 25 to 1 5 3 with the drive rating wi 42 Noise reduction _ YES ves Frequency with random modulation YES nO No Fixed frequency 112 Index of parameter codes and customer settings In accordance network nSP 40 Rate
73. RUN STOP O AN i aon LCC Keypad PANE er RUN STOP RUN i STOP ran FWD REV m LCC I l Mdb RUN STOP i Et FWD REV 0 LI een yw Remote display terminal Fassade Forward Reverse STOP Fre sr lee Stop Key priority I Li UPat I UPdH f Remote display terminal nO I Al1 E Keypad Al2 Al3 I RUN AIVA STOP LCC I Mdb RUN STOP nEt FWD REV i Remote display terminal Key Parameter The black square represents the factory setting assignment 54 COMMAND CtL menu Control channel for ACCESS LEVEL LAC Level 3 L3 TEF SEt Mixed mode separate reference and control The Forced local assign FLO parameter page 93 and the Forced local Ref FLOC parameter page 93 are common to reference and control drC I 0 Example If the reference is in forced local mode via Al1 Al1 analog input at the terminals control in forced local mode is via LI logic Tet input at the terminals l l l I RUN STOP l FWD REV Br Mdb I I l l RUN STOP l FWD REV LEC Mdb Key Parameter FUn FLOL FLt Llo AI COM Al2 AI3 SUE RUN stop j am LCC RUN STOP FWD REV Forced local mode CMD Forward Reverse STOP PSE Stop Key priority Remote displ
74. T CONFIG Probable cause The current configuration is inconsistent Addition or removal of an option Return to factory settings or retrieve the backup configuration if it is valid See the Restore config FCS parameter page 44 INVALID CONFIG Invalid configuration The configuration loaded in the drive via the serial link is inconsistent Check the configuration loaded previously Load a consistent configuration UNDERVOLTAGE Insufficient line supply Transient voltage dip Damaged precharge resistor Check the voltage and the voltage parameter Tripping threshold in UNDERVOLTAGE USF ER23 K 160 V ER23 3K 160 V ER23 4K 300 V ER23 6K 430 V Replace the drive 103 Diagnostics and troubleshooting continued Fault detection codes displayed on the ER23 remote display terminal Code Name Description LITT Initialization in progress The microcontroller is initializing Search underway for communication configuration Communication error Time out detected fault 50 ms This message is displayed after 20 attempts at communication Alarm button A button has been held down for more than 10 seconds The keypad is disconnected The keypad wakes up when a button is pressed onfirmation of etected fault reset This is displayed when the STOP button is pressed once during a remote terminal detected fault rive disparity The dr
75. al option is connected to the drive 3 the following additional selection options appear as long as the corresponding files in the remote display terminal s EEPROM memory have been loaded 0 to 4 files File 1 FIL1 File 2 FIL2 File 3 FIL3 File 4 FIL4 They enable the current configuration to be replaced with one of the 4 configurations that may be loaded on the remote display terminal Restore config FCS automatically switches to No nO as soon as this action has been performed Note If nAd appears on the display briefly before the parameter switches to No nO this means that the configuration transfer is not possible and has not been performed different drive ratings for example If ntr appears on the display briefly before the parameter switches to No nO this means that an invalid configuration transfer has occurred and that the factory settings will need to be restored using Config CFG Inl In both cases check the configuration to be transferred before trying again 1 Saving config SCS Macro configuration CFG and Restore config FCS can be accessed from several configuration menus but they apply to all menus and parameters 2 The following parameters are not modified by this function they retain their configuration Standard mot freq bFr page 39 HMI command LCC page 58 PIN code 1 COd terminal access code page 97 The parameters in the COMMUNICATION COM
76. ameter modifies the presets of the following parameters High speed HSP page 32 Freq threshold Ftd page 37 Rated motor freq FrS page 39 and Max frequency tFr page 42 A Rated motor volt In accordance In accordance with the drive with the drive rating rating Nominal motor voltage given on the rating plate When the line voltage is lower than the nominal motor voltage set Rated motor volt UnS to the same value as the line voltage for the drive terminals ER23 K 100 to 240 V ER23 3K 100 to 240 V ER23 4K 100 to 500 V ER23 6K 100 to 600 V Rated motor volt 10 to 500 Hz 50 Hz Nominal motor frequency marked on the rating plate The factory setting is 50 Hz or 60 Hz if Standard mot freq bFr is set to 60 Hz Rated motor volt UnS in volts Rated motor freq FrS in Hz ER23 K 7 max ER23 3K 7 max ER23 4K 14 max ER23 6K 17 max The factory setting is 50 Hz or preset to 60 Hz if Standard mot freq bFr is set to 60 Hz Note The ratio must not exceed the following values e Rated mot current 0 25 to 1 5 In 1 Mersch wi e arive rating Nominal motor current given on the rating plate 1 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate 39 rEF SEt drC I 0 CtL FUn FLt COM SUP MOTOR CONTROL
77. amp divider dCF parameter If the input falls back to state 1 and the run command is still active the motor will only restart if 2 wire level control has been configured 2 3 wire control tCC 2 wire 2C and 2 wire type tCt Level LEL or Fwd priority PFO page 45 In other cases a new run command must be sent Ramp divider 0 to 10 4 Parameter can be accessed where Type of stop Stt Fast stop FSt page 63 and where Fast stop FSt is not No nO page 63 Ensure that the reduced ramp is not too low in relation to the load to be stopped The value 0 corresponds to the minimum ramp DC injection assign Note This function is incompatible with the Brake control function see page 20 No nO Not assigned L11 LI1 Logic input LI L12 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input LI4 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network Braking is activated when the logic state of the input or control
78. application functions APPLICATION FUNCT FUn menu Brake release frequency Brake release freq brL e Brake release current Brake release FW Ibr Brake release time delay Brake Release time brt Brake engage frequency Brake engage freq bEn e Brake engage time delay Brake engage time bEt Brake release pulse Brake impulse bIP Motor current Motor frequency Speed reference brL bEn LI forward or reverse State of brake Engaged Released Engaged Recommended brake control settings 1 Brake release freq brL page 80 Horizontal movement Set to 0 Vertical movement Set to a frequency equal to the nominal motor slip in Hz 2 Brake release FW Ibr page 80 Horizontal movement Set to 0 Vertical movement Preset the nominal current of the motor then adjust it in order to help prevent jolting on start up making sure that the maximum load is held when the brake is released 3 Brake Release time brt page 80 Adjust according to the type of brake It is the time required for the mechanical brake to release 4 Brake engage freq bEn page 80 Horizontal movement Set to 0 Vertical movement Set to a frequency equal to the nominal motor slip in Hz Note Max Brake engage freq bEn Low speed LSP this means an appropriate value must be set in advance for Low speed LSP 5 Brake engage time bEt pa
79. assignment is active with the exception of Drive fault FLt state 1 if the drive operation is normal Note 1 With these assignments configure AO1 Type AO1t Current OA 46 INPUTS OUTPUTS CFG I O menu rEF Adjustment range_ Factory setting S R1 Assignment No drive fit 2 FLt L0 This parameter is not visible when a communication card is connected to the product CtL No nO Not assigned PUn No drive flt FLt No drive detected fault FLt Drv running rUn Drive running Freq Th att FtA Frequency threshold reached Freq threshold Ftd parameter in the SETTINGS COM SEt menu page 37 l HSP attain FLA High speed HSP reached SUP attained CtA Current threshold reached Current threshold Ctd parameter in the SETTINGS SEt menu page 37 Freq ref att SrA Frequency reference reached Th mot att tSA Motor thermal threshold reached Motor therm level ttd parameter in the SETTINGS SEt menu page 37 4 20mA APL Loss of 4 20 mA signal even if 4 20mA loss LFL No nO page 90 LI1 to LI6 LI1 to LI6 Returns the value of the selected logic input The relay is energized when the selected assignment is active with the exception of No drive flt FLt energized if the drive has not detected a fault R2 Assignment No nO No nO Not assigned No drive flt FLt No drive detected fa
80. ause IR compensation 2 UFr2 to return to its factory setting 20 1 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 36 SETTINGS SEt menu rEF arc e FreqLoopGain 2 0 to 100 ann Parameter can only be accessed if U F mot 2 selected UFT2 SVC n or Energy sav nLd page 83 CtL The FreqLoopGain 2 FLG2 parameter adjusts the drive s ability to follow the speed ramp on the basis of the pyn inertia of the machine being driven Too high a gain may result in operating instability FLt 50 4 50 4 COM 40 40 FLG2 high SUP In this case reduce FLG2 FLG2 low gt gt gt 0 1 0 2 0 3 0 4 05 t K i j 3 i 0 2 0 3 0 4 05 t Freq loop stability 2 0 to 100 20 Parameter can only be accessed if U F mot 2 selected UFT2 SVC n or Energy sav nLd page 83 Used to adapt the return to steady state after a speed transient acceleration or deceleration according to the dynamics of the machine Gradually increase the stability to avoid any overspeed In this case tA2 StA
81. ay terminal The black square represents the factory setting assignment 55 rEF SEt drC I 0 CtL FUn FLt COM SUP COMMAND CtL menu Note There may be an incompatibility between functions see the incompatibility table page 20 In this case the first function configured will prevent the remainder being configured Code Description Adjustment Factory setting range e ACCESS LEVEL Level 1 L1 A DANGER UNINTENDED EQUIPMENT OPERATION e Assigning ACCESS LEVEL LAC to Level 3 L3 will restore the factory settings of the Ref 1 channel Fr1 parameter page 56 the Cmd channel 1 Cd1 parameter page 57 the Profile CHCF parameter page 57 and the 2 3 wire control tCC parameter page 45 e Level 3 L3 can only be restored to Level 2 L2 or Level 1 L1 and Level 2 L2 can only be restored to Level 1 L1 by means of a factory setting via Restore config FCS page 44 e Check that this change is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury Level 1 L1 Access to standard functions and channel management in order of priority Level 2 L2 Access to advanced functions in the APPLICATION FUNCT FUn menu speed motorized jog dial Brake control 2nd current limit switching Motor switching Management of limit switches Level 3 L3 Access to a
82. block diagrams on pages 53 and 54 50 COMMAND CtL menu Reference channel for ACCESS LEVEL LAC Level 1 L1 or Level 2 L2 an SEt drC Frl I 0 n Note In order to configure the speed command Ref 1 channel eae UPat Fri SPEED UPdt or spd HMI UPdH the SA2 SA3 summing inputs and the preset speeds must be deconfigured FUn UPdH beforehand i i FLt an com A Remote display Sn AIS terminal AIV1 nO AI I Al2 l OAB Jog operation I i i AIV1 I nO I Al an i I I I I I Reference A Al3 AIV1 PI function see page 75 Channel 1 N Fre Network Forced local mode ETTEN LoT Reference B O f UPdt i Modbus or Network is selected online by UPdH writing the appropriate control word see the i specific bus documentation nO Alt Al2 Al3 Key l en T Parameter NA The black square represents the factory setting assignment Function can be accessed for ACCESS LEVEL LAC Level 2 L2 51 COMMAND CtL menu Control channel for ACCESS LEVEL LAC Level 1 L1 or Level 2 L2 SEt drC The Forced local assign FLO parameter page 93 the HMI command LCC parameter page 58 and the selection of the Modbus bus 1 0 or network are common to the reference and co
83. c input LI5 LI6 LI6 Logic input LI6 JPF 34 Skip Frequency Hz 0 to 500 0 L1 Level 1 Access to standard functions L2 Level 2 Access to advanced functions in the FUn menu LAC 56 ACCESS LEVEL Level 3 Access to advanced functions and management of i L3 mixed control modes nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LAF 84 Stop FW limit sw LI3 LI3 Logic input LI3 nO LI4 L14 Logic input L14 LI5 LI5 Logic input LI5 LI6 LI6 Logic input LI6 nO No Not assigned LI L11 Logic input LI1 LI2 LI2 Logic input LI2 LAr 84 Stop RV limit sw 3 LI3 LI3 Logic input LI3 nO LI4 L14 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 rMP Ramp stop On ramp LAS 84 Stop type FSt Fast stop Fast stop nSt nSt Freewheel Freewheel stop nO No Not assigned LI L11 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 Call CD11 Bit 11 ofthe control word from a communication LC2 81 Current limit 2 network nO Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network nO No Function inactive LCC 58 HMI command YES Y
84. can be adjusted to reduce the noise generated by the motor If the frequency has been set to a value higher than 4 kHz in the event of excessive temperature rise the drive will automatically reduce the switching frequency and increase it again once the temperature has returned to normal Max frequency 10 to 500 Hz 60 Hz The factory setting is 60 Hz or preset to 72 Hz if Standard mot freq bFr is set to 60 Hz Speed loop filter No nO No nO The speed loop filter is active helps to prevent the reference being exceeded Yes YES The speed loop filter is suppressed in position control applications this reduces the response time and the reference may be exceeded Hz 50 4 40 1 Parameter can also be accessed in the SETTINGS SEt menu 42 MOTOR CONTROL drC menu Description rEF Adjustment range Factory setting SEt e Saving config drc No nO Function inactive Config 1 Str1 Saves the current configuration but not the result of auto tuning to EEPROM Saving CtL config SCS automatically switches to No nO as soon as the save has been performed This function is used to keep another configuration in reserve in addition to the current configuration When drives leave the factory the current configuration and the backup configuration are both initialized FLt with the factory configuration Ifthe ER23K remote display
85. ction active In this case drive performance is derated CAUTION COM SUP RISK OF DAMAGE TO DRIVE When Derated operation drn Yes YES use a line choke see catalog Failure to follow these instructions can result in equipment damage e UnderV prevention This function can be used to control the type of stop where there is a loss of line supply No nO Locking of the drive and freewheel stopping of the motor DC Maintain MMS This stop mode uses the inertia to maintain the drive power supply as long as possible Ramp stop rMP Stop according to the valid ramp Deceleration dEC or Deceleration 2 dE2 Fast stop FSt Fast stop the stopping time depends on the inertia and the braking ability of the drive e Fault inhibit assign DANGER LOSS OF PERSONNEL AND EQUIPMENT PROTECTION Enabling the fault inhibition parameter inH will disable the drive controller protection features e InH should not be enabled for typical applications of this equipment e InH should be enabled only in extraordinary situations where a thorough risk analysis demonstrates that the presence of adjustable speed drive protection poses a greater risk than personnel injury or equipment damage Failure to follow these instructions will result in death or serious injury This function disables drive protection for the following detected faults CFF CFI SLF CnF EPF OCF CrF
86. d a configuration from a European ER22 ER22P 31A Transfer from an ER22P to an ER23K Set ARE 31A to download a configuration from an Asian ER22P Procedure for transferring a configuration Set Select ER22 conf ArE to the required value e Perform the configuration transfer e Once the transfer is complete turn the drive off Power the drive up again to initialize the configuration The parameter is restored to its factory setting Saving config No nO See page 43 Macro configuration Factory set Std See page 43 e Restore config No nO See page 44 1 Saving config SCS Macro configuration CFG and Restore config FCS can be accessed from several configuration menus but they apply to all menus and parameters The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 2s 85 FAULT MANAGEMENT FLt menu rEF SEI ENT drC en ite ar Automatic restart cae ESC FUn FLt gt COM SUP ESC 57 Operating time reset to zero The parameters can only be modified when the drive is stopped and no run command is present On the optional remote display terminal this menu can be accessed with the switch in the mi position Code Description Adjustment Factory range eerie ___ e Automatic restart A DANGER UNINTENDED EQUIPME
87. d motor speed rpm 0 to 32 760 with the drive rating In accordance nSP2 83 Nom mot 2 speed rpm 0 to 32 760 with the drive rating nO No Not assigned Lil L11 Logic input LI1 LI LI2 Logic input LI2 nSt 64 Freewheel stop ass LI3 LI3 Logic input LI3 nO LI4 L14 Logic input L14 LI5 LI5 Logic input LI5 LI6 LI6 Logic input LI6 O1Ct 97 OPT1 card type YES nO Ignore Ignore YES Freewheel Detected fault management with freewheel stop ORL 3 Ovenemp taut mg rNP Ramp stop Detected fault management with stop on ramp FSt Fast stop Detected fault management with fast stop nO Ignore Ignore YES Freewheel Detected fault management with freewheel stop OLL BS Overload taut may g rNP Ramp stop Detected fault management with stop on XES ramp FSt Fast stop Detected fault management with fast stop nO No Function inactive n _ YES Yes Tripping on OPF OPL 82 Paget rinse Lose OAC Output cut No tripping on MOTOR PHASE LOSS YES OPF but output voltage is managed Opr 95 Motor power Otr 96 Motor torque Yo 34 nO No Normal PIC 77 PID correct reverse YES Yes Reverse nO nO No Not assigned All Al1 Analog input Al1 PIF 77 PID feedback ass lap Al2 Analog input Al2 nO AI3 Al3 Analog input AI3 nO No The reference for the PI regulator is Fr1 except for f UPdH and UPdt a Act internal PID rek YES Yes The refe
88. d to inputs outputs Analog logic output Not assigned Factory setting AOC AOV Motor current Motor frequency Motor torque Power supplied by the drive Drive detected fault logic data Drive running logic data Frequency threshold reached logic data High speed HSP reached logic data Current threshold reached logic data Frequency reference reached logic data Motor thermal threshold reached logic data Brake sequence logic data Not assigned Factory setting Detected fault FLt Drive running rUn Frequency threshold reached FtA High speed HSP reached FLA Current threshold reached CtA Frequency reference reached SrA Motor thermal threshold reached tSA Brake sequence bLC Copy of the logic input LI1 to LI6 23 List of functions that can be assigned to the Network and Modbus control word bits Bits 11 to 15 of the control word 2 preset speeds 4 preset speeds 8 preset speeds 16 preset speeds 2 preset Pl references 4 preset Pl references Ramp switching 2nd current limit switching Fast stop via logic input DC injection External fault Reference switching Control channel switching Motor switching 24 Checklist Carefully read the information contained in the programming in
89. dvanced functions and management of mixed control modes e Ref 1 channel AI1 Alt See page 28 1 NOTE e Ref 2 channel No nO No nO Not assigned Al1 Al1 Analog input Al1 Al2 Al2 Analog input Al2 AI3 Al3 Analog input Al3 Network Al AlU1 Jog dial If ACCESS LEVEL LAC Level 2 L2 or Level 3 L3 the following additional assignments are possible Speed UPdt 1 speed reference via LI See configuration page 74 spd HMI UPdH 1 speed reference via the jog dial on the ER23K keypad To use display the frequency Output frequency rFr page 95 The speed function via the keypad or the terminal is controlled from the MONITORING SUP menu by selecting the Output frequency rFr parameter If ACCESS LEVEL LAC Level 3 L3 the following additional assignments are possible HMI LCC Reference via the remote display terminal HMI Frequency ref LFr parameter in the SETTINGS SEt menu page 31 Modbus Mdb Reference via Modbus Network nEt Reference via network e Itis not possible to simultaneously assign SPEED UPdt to Ref 1 channel Fr1 or Ref 2 channel Fr2 and spd HMI UPdH to Ref 1 channel Fr1 or Ref 2 channel Fr2 Only one of the SPEED UPdt spd HMI UPdH assignments is permitted on each reference channel The speed function in Ref 1 channel Fri is inc
90. e channel Ref 2 channel Fr2 see diagrams 51 and 53 e Incompatible functions Compatible functions Not applicable Priority functions functions which cannot be active at the same time e t The function marked with the arrow takes priority over the other Stop functions take priority over run commands Speed references via logic command take priority over analog references 20 Compatibility of functions Logic and analog input application functions Each of the functions on the following pages can be assigned to one of the inputs A single input can activate several functions at the same time reverse and 2nd ramp for example The user must therefore ensure that these functions can be used at the same time The MONITORING SUP menu LOGIC INPUT CONF LIA parameter page 98 and ANALOG INPUTS IMAGE AIA parameter page 98 can be used to display the functions assigned to each input in order to check their compatibility Before assigning a reference command or function to a logic or analog input the user must check that this input has not already been assigned in the factory settings and that no other input has been assigned to an incompatible or unwanted function Example of incompatible function to be unassigned In order to use the speed speed function the preset speeds and summing input 2 must first be unassigned The table below lists the factory set input assignments and the procedure fo
91. e if the Modbus baud rate tor parameter in the COMMUNICATION COM menu page 92 still has its factory setting 19 2 Kbps 19 2 1 To activate the buttons on the remote display terminal you first have to configure HMI command LCC Yes YES page 58 Saving and loading configurations Up to four complete configurations for ER23K drives without an option card can be stored on the remote display terminal These configurations can be saved transported and transferred from one drive to another of the same rating 4 different operations for the same device can also be stored on the terminal See the Saving config SCS and Restore config FCS parameters in the MOTOR CONTROL drC menu pages 43 and 44 the INPUTS OUTPUTS CFG I O menu pages 47 and 47 the COMMAND CtL menu pages 59 and 59 and the APPLICATION FUNCT FUn menu pages 85 and 85 To transfer a configuration between an ER23K and an ER22 follow the procedure on page 85 13 Remote graphic display terminal option ER40 Description of the terminal Thanks to the screen size of this graphic display terminal which works with FLASH V1 1IE19 or higher and is part of the ER40 it is possible to display more detailed information than can be shown on an on board display It is connected in the same way as the ER23K remote display terminal 1 Graphic display 2 Function keys F1 CODE F2 F3 not used F4 MODE 7 ESC button cancels
92. ected fault CtL Incorrect config CFF Incorrect configuration parameters FUn Invalid config CFI Invalid configuration parameters NETWORK FAULT CnF Communication detected fault on the communication card FLt CANopen com COF Communication detected fault line 2 CANopen CON Capa charg CrF Capacitor precharge detected fault EEPROM EEF EEPROM memory detected fault SUP External EPF External fault INTERNAL FAULT IF1 Unknown rating INTERNAL FAULT IF2 HMI card not recognized or incompatible display absent INTERNAL FAULT IF3 EEPROM detected fault INTERNAL FAULT IF4 Industrial EEPROM detected fault 4 20mA LFF 4 20 mA loss No fault nOF No fault code saved Overbraking ObF DC bus overvoltage Overcurrent OCF Overcurrent Drive overheat OHF Drive overheating Motor overload OLF Motor overload Mot phase OPF Motor phase loss Mains overvoltage OSF Line supply overvoltage Mains phase loss PHF Line phase loss Mot short circuit SCF Motor short circuit phase ground Modbus SLF Modbus communication detected fault Overspeed SOF Motor overspeed Auto tuning tnF Auto tuning detected fault Undervoltage USF Line supply undervoltage Motor torque 100 nominal motor torque calculated using the parameters entered in the MOTOR CONTROL drC menu Run time 0 to 65 530 hours Total time the motor has been p
93. ected fault management with fast stop SLP 33 Slip compensation 0t0150 100 37 N s SLP2 83 Slip compensation 2 0to 150 100 35 SP10 70 Preset speed 10 Hz 0 to 500 50 35 a SP11 71 Preset speed 11 Hz 0 to 500 55 35 a SP12 71 Preset speed 12 Hz 0 to 500 60 35 s SP13 71 Preset speed 13 Hz 0 to 500 70 35 2 SP14 71 Preset speed 14 Hz 0 to 500 80 35 i SP15 71 Preset speed 15 Hz 0 to 500 90 35 P SP16 71 Preset speed 16 Hz 0 to 500 100 34 SP2 70 Preset speed 2 Hz 0 to 500 10 35 SP3 70 Preset speed 3 Hz 0 to 500 15 35 SP4 70 Preset speed 4 Hz 0 to 500 20 35 SP5 70 Preset speed 5 Hz 0 to 500 25 35 SP6 70 Preset speed 6 Hz 0 to 500 30 35 SP7 70 Preset speed 7 Hz 0 to 500 35 35 SP8 70 Preset speed 8 Hz 0 to 500 40 35 SP9 70 Preset speed 9 Hz 0 to 500 45 SPd1 95 Cust output value SPd2 95 Cust output value SPd3 95 Cust output value nO No Filter remains active SrF 42 Speed loop filter YES Yes Filter suppressed nO StA 33 Fr Loop Stab 1to 100 20 37 is StA2 83 Freq loop stability 2 0to 100 20 117 Index of parameter codes and customer settings nO No Locking of the drive and freewheel stopping of the motor NNS DC Maintain Stop mode using inertia to mainta
94. ed 107 Index of parameter codes and customer settings nO Ignore Ignore YES Freewheel Detected fault management with freewheel stop COL 90 CANopen fault mgt rNP Ramp stop Detected fault management with stop YES on ramp FSt Fast stop Detected fault management with fast stop nO No No copy SP Reference Copy reference ome SS Copy channel 12 g Cd Command Copy command ia ALL Cmd ref Copy command and reference In accordance cos 40 Motor 1 Cosinus Phi 0 5 to 1 with the drive rating In accordance cos2 83 Motor 2 Cosinus Phi 0 5 to 1 with the drive rating CrH3 46 Al3 max value mA 4to 20 20 CrL3 46 Al3 min value mA 0t0 20 4 Ctd 37 Current threshold In 0 to 1 5 1 dCF 63 Differential current fault 0t010 4 nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 LI4 Logic input L14 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 Call CD11 Bit 11 of the control word from a dCI 63 DC injection assign communication network nO Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network 31 In dE2 62 Deceleration 2 s accordance
95. ed if Type of stop Stt DC injection dCI page 63 or if DC injection assign dCI is not set to No nO page 63 After 5 seconds the injection current is limited to 0 5 Mot therm current ItH if set to a higher value e DC injection time 2 2 0 1 to 30s 0 55 Parameter can be accessed if Type of stop Stt DC injection dCI page 63 Auto DC inj time 1 0 1 to 30s Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 Auto DC inj level 1 0 to 1 2 In 1 Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 Note Check that the motor will withstand this current without overheating e Auto DC inj time 2 0 to 30s Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 e Auto DC inj level 2 0 to 1 2 In 1 Parameter can be accessed if Auto DC injection AdC is not set to No nO page 65 Note Check that the motor will withstand this current without overheating 1 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate 2 Note These settings are not related to the automatic standstill DC injection function These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from with
96. elevant product documentation Depending on user Depending on user Loss of the 4 20 mA reference on input Al3 Check the connection on input AlS Braking too sudden or driving load Increase the deceleration time Install a braking resistor if necessary Activate the Dec ramp adapt bra function page 62 if it is compatible with the application Drive temperature too high Check the motor load the drive ventilation and the environment Wait for the drive to cool before restarting 101 Diagnostics and troubleshooting continued Fault detection codes that can be reset with the automatic restart function after the cause has disappeared continued Probable cause Triggered by excessive motor current Cold stator resist rSC parameter value incorrect Check the Mot therm current ItH setting page 32 of the motor thermal protection check the motor load Wait for the drive to cool before restarting Remeasure Cold stator resist rSC page 40 Loss of one phase at drive output Output contactor open Motor not connected or motor power too low Instantaneous instability in the motor current Check the connections from the drive to the motor If an output contactor is being used set Output Phase Loss OPL to Output cut OAC FAULT MANAGEMENT FLt menu page 89 Test on a low power motor or without a motor In factory settings mode motor output phase los
97. ent CtA I attained Current threshold reached nO SrA Freq ref att Frequency reference reached tSA Th mot att Motor thermal threshold reached bLC Brk control Brake sequence APL 4 20mA Loss of 4 20 mA signal LI1 to LI6 LI1 to LI6 Returns the value of the selected logic input Fri ch1 active Reference 1 Fr2 ch2 active Reference 2 LI L11 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input LI4 LI5 L15 Logic input LI5 LI6 LI6 Logic input LI6 oor C111 C111 Bit 11 of Modbus control word re Ret 2 evatening C112 C112 Bit 12 of Modbus control word rr C113 C113 Bit 13 of Modbus control word C114 C114 Bit 14 of Modbus control word C115 C115 Bit 15 of Modbus control word C211 C211 Bit 11 of network control word C212 C212 Bit 12 of network control word C213 C213 Bit 13 of network control word C214 C214 Bit 14 of network control word C215 C215 Bit 15 of network control word rFr 95 Output frequency Hz 500 to 500 34 rIG 77 PID integral gain 0 01 to 100 1 dFr Forward Forward rOt 59 Rotating direction drS Reverse Reverse dFr bot Both Both directions are authorized nO No No rp 91 Product reset yes Yes Yes nO 34 rP2 78 Preset ref PID 2 0to 100 30 34 rp3 78 Preset ref PID 3 0to 100 60 34 rp4 78 Preset ref PID 4 0to 100 90 34 i rPG 77 PID prop gain z 0 01 to
98. equired speed with double action buttons Description 1 button pressed twice for each direction of rotation Each action closes a contact Released 1st press 2nd press speed speed maintained speed Forward button a aandb Reverse button c c and d Wiring example LI1 Forward ma Lix Reverse ER23K control terminals Lly speed l Lu Lix 7 24 Motor frequency LSP 0 LSP Forward 2nd press 1st press 0 Reverse 2nd press 1st press 0 This type of speed is incompatible with 3 wire control Whichever type of operation is selected the max speed is set by the High speed HSP parameter page 32 Note If the reference is switched via Ref 2 switching rFC page 57 from one reference channel to any other reference channel with speed the value of the Output frequency rFr reference after ramp is copied at the same time This prevents the speed being incorrectly reset to zero when switching takes place rEF SEt drC I 0 CtL FUn FLt COM 73 APPLICATION FUNCT FUn menu rEF SEt 1 0 range setting CtL FUn FLt COM SUP e speed assignment Parameter accessible for SPEED UPdt only Selecting the assigned logic input activates the function No nO Not assigned L11 LI1 Logic input LI1 L12 LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4
99. es Enables control of the drive using the STOP RESET nO RUN and FWD REV buttons on the display terminal LCr 95 Motor current A l z 111 Index of parameter codes and customer settings LO Active low The external fault is detected when the i _ logic input assigned to EtF changes to state 0 LE sa Texten faut contig HIG Active high The external fault is detected when the B logic input or bit assigned to EtF changes to state 1 LFF 90 Fallback speed Hz 0to 500 10 nO Ignore Ignore YES Freewheel Detected fault management with freewheel stop LFF fallback spd The drive switches to the fallback speed LFL 90 4 20mA loss rLs Spd maint The drive maintains the speed at which it YES was operating when the fault occurred rNP Ramp stop Detected fault management with stop on ramp FSt Fast stop Detected fault management with fast stop LFr HMI Frequency ref z 0 to HSP bLF Brake control Brake control detected fault CFF Incorrect config Incorrect configuration CFI Invalid config Invalid configuration CnF NETWORK FAULT Communication detected fault on the communication card COF CANopen com Communication detected fault line 2 CANopen CrF Capa charg Capacitor precharge detected fault EEF EEPROM EEPROM memory detected fault EPF External External fault IF1 INTE
100. f reference channel Ref 1 channel Fr1 parameter The control channel is connected to the same source Control and reference Selection of reference channel Ref 2 channel Fr2 parameter The control channel is connected to the same source The Ref 2 switching rFC parameter can be used to select the Ref 1 channel Fri or Ref 2 channel Fr2 channel or to configure a logic input or a control word bit for remote switching of either one See the detailed block diagrams on pages 53 and 55 49 rEF SEt drC I 0 CtL FUn FLt COM SUP COMMAND CtL menu Separate control and reference Profile CHCF parameter Separate SEP Reference Selection of reference channel Ref 1 channel Fr1 parameter Reference Selection of reference channel Ref 2 channel Fr2 parameter The Ref 2 switching rFC parameter can be used to select the Ref 1 channel Fri or Ref 2 channel Fr2 channel or to configure a logic input or a control word bit for remote switching of either one Control Selection of control channel Cmd channel 1 Cd1 parameter Control Selection of control channel Cmd channel 2 Cd2 parameter The Cmd switching CCS parameter page 58 can be used to select the Cmd channel 1 Cd1 or Cmd channel 2 Cd2 channel or to configure a logic input or a control bit for remote switching of either one See the detailed
101. function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 81 APPLICATION FUNCT FUn menu SEt Code Name Description Adjustment Factory setting it range I 0 CtL FUn Motor switching FLt i No nO Not assigned COM L11 LI1 Logic input LI1 L12 L12 Logic input LI2 SUP LI3 LI3 Logic input LI3 L14 LI4 Logic input LI4 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network LI or bit 0 Motor 1 LI or bit 1 Motor 2 Note If this function is used the auto tuning function page 41 is not active on motor 2 Changes to parameters are only taken into account when the drive is locked CAUTION RISK OF DAMAGE TO MOTOR The motor switching function disables motor thermal protection The use of external overload protection is required when using motor sw
102. g assignments are possible CD11 CD11 Bit 11 ofthe control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network e 8 preset speeds No nO Selecting the assigned logic input activates the function Ensure that 4 preset speeds PS4 has been assigned before assigning 8 preset speeds PS8 No nO Not assigned L11 LI1 Logic input Li LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input LI4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network 69 APPLICATION FUNCT FUn menu rEF SEt Code Name Description Adjustment Factory drC range setting I 0 CtL re 16 preset speeds Ei Selecting the assigned logic input activates the function Ensure that 8 preset speeds
103. ge 80 Adjust according to the type of brake It is the time required for the mechanical brake to engage 6 Brake impulse bIP page 80 Horizontal movement Set to No nO Vertical movement Set to Yes YES and check that the motor torque direction for run forward control corresponds to the upward direction of the load If necessary reverse two motor phases This parameter generates motor torque in an upward direction regardless of the direction of operation commanded in order to maintain the load whilst the brake is releasing 79 rEF SEt drC I 0 CtL FUn FLt COM SUP APPLICATION FUNCT FUn menu rEF SEt Code Name Description Adjustment Factory ae range setting I 0 N INTR CtL l E FUn FLt Brake assignment COM No nO Not assigned R2 r2 Relay R2 SUP DO dO Logic output AOC If Brake assignment bLC is assigned the Catch on the fly FLr parameter page 88 and the Dec ramp adapt brA parameter page 62 are forced to No nO and the Output Phase Loss OPL parameter page 89 is forced to Yes YES Brake assignment bLC is forced to No nO if Output Phase Loss OPL Output cut OAC page 89 e Brake release freq 0 0 to 10 0 Hz In accordance with the drive rating Brake release frequency Brake release FW 0 to 1 36 In 1 In accordance with the drive rating Brake re
104. ically switches to the DRIVE MENU menu after 3 seconds Select the menu and press ENT The word Ready appears on the graphic display terminal if you press the ESC key when in the DRIVE MENU 17 Remote display terminal option ER12 Description of the terminal This terminal is a local control unit which can be mounted on the door of the wall mounted or floor standing enclosure It has a cable with connectors which is connected to the drive serial link see the manual supplied with the terminal Its display capabilities are practically identical to those of the ER23 With this terminal up and down arrows are used for navigation rather than a jog dial 1 Graphic display 2 MODE button 1 If SPEED REFERENCE rEF is displayed this will take you to the SETTINGS SEt menu If not it will take you to the SPEED REFERENCE rEF menu 5 Navigation keys 6 ENT button Used to save the current value or 3 ESC button access the selected menu parameter Used to quit a menu parameter or remove the currently displayed value in order to revert to the previous value 7 STOP button retained in the memory Used to stop the motor and STOP RESET perform a reset 4 RUN button Executes the function assuming it has been 8 Button for reversing the direction configured of rotation of the motor 1 If the drive is locked by a code PIN code 1 COd page 97 pressing the Mode key enables you to switch from the
105. in the SETTINGS SEt menu These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 61 APPLICATION FUNCT FUn menu SEt Code Name Description Adjustment range Factory drC setting I 0 CtL A re Ramp switch ass Ei This function remains active regardless of the control channel No nO Not assigned COM L11 L11 Logic input LI L12 LI2 Logic input LI2 SUP LI3 LI3 Logic input LI3 LI LI2 LI3 L14 L14 Logic input LI4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network Acceleration ACC and Deceleration dEC are enabled when the logic input or control word bit is at state 0 Acceleration 2 AC2 and Deceleration 2 dE2 are enabled when the logic input or control word bit is at state 1
106. in the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 33 SETTINGS SEt menu rEF Sa Description Adjustment range Factory setting IrC u Skip Frequency 0 to 500 Hz 0 Hz 1 0 Helps to prevent prolonged operation at a frequency range of 1 Hz around Skip Frequency JPF This function CtL helps to prevent a critical speed which leads to resonance Setting the function to O renders it inactive FUn n Skip Frequency 2 1 to 500 Hz 0 Hz FLt Helps to prevent prolonged operation at a frequency range of 1 Hz around Skip Frequency 2 JF2 This COM function helps to prevent a critical speed which leads to resonance Setting the function to 0 renders it inactive SUP Jog frequency 0 to 10 Hz 10 Hz Parameter can be accessed if JOG JOG is not set to No nO page 72 PID prop gain 0 01 to 100 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 It provides dynamic performance when PI feedback is changing quickly PID integral gain 0 01 to 100 s Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 It provides static precision when PI feedback is changing slowly PID fbk scale factor 0 1 to 100 Parameter is only visible if PID feedback ass PIF is not set to
107. in the drive StP 91 UnderV prevention power supply as long as possible nO rMP Ramp stop Stop according to the valid ramp FSt Fast stop Fast stop nO No No saving Str 74 Reference saved rAN RAM Saving in RAM nO EEP EEprom Saving in EEPROM rMP Ramp stop On ramp FSt Fast stop Fast stop me 83 Type of stop nSt Freewheel Freewheel stop ER dCI DC injection DC injection stop 32 tA1 61 Begin Acc round 0t0100 10 32 o Oto tA2 61 End Acc round Yo 100 tA1 10 32 4 tA3 61 Begin Dec round 0to 100 10 32 o Oto tA4 61 End Dec round Yo 100 tA3 10 S 5 minutes 5 minutes 10 10 minutes 10 minutes 30 30 minutes 30 minutes tAr 87 Max restart time 1h 1 hour 1 hour 5 2h 2 hours 2 hours 3h 3 hours 3 hours Ct Unlimited Unlimited 4 8 4 8 Kbps 4 800 bits second tbr 92 Modbus baud rate bps 9 6 9 6 Kbps 9600 bits second 19 2 19 2 19 2 Kbps 19 200 bits second 29 2C 2 wire 2 wire control tCC 45 2 3 wire control 3C 3 wire 3 wire control 2C LOC Local Local control drive RUN STOP RESET LEL Level State 0 or 1 i trn Transition Change of state transition or edge m 5 2 wire type i PFO Fwd priority State O or 1 forward input takes priority over en the reverse input tdC 64 DC injection time 2 s 0 1 to 30 0 5 tdC1 65 Auto DC inj time 1 s 0 1 to 30 0 5 tdC2 65 Auto DC inj time 2 s 0 to 30 0 801 8 O 1 8 data bits
108. ing the value displayed is that of one of the monitoring parameters By default the value displayed is the output frequency applied to the motor Output frequency rFr parameter While the value of the new monitoring parameter required is being displayed press and hold down the jog dial ENT again for 2 seconds to confirm the change of monitoring parameter and store it From then on it is the value of this parameter that will be displayed during operation even after powering down Unless the new choice is confirmed by pressing and holding down ENT again the display will revert to the previous parameter after powering down Note After the drive has been turned off or following a loss of line supply the parameter displayed is the drive status Ready rdY for example The selected parameter is displayed following a run command 94 MONITORING SUP menu rEF ___Code __ Description Variation range SEt drC e HMI Frequency ref 0 to 500 Hz I 0 Frequency reference for control via built in display terminal or remote display terminal CtL Internal PID ref 0 to 100 FUn Internal PID reference FLt Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 eine Frequency ref 0 to 500 Hz ag Frequency reference before ramp absolute value This parameter is also used for the speed function using the jog dial on the keypad or di
109. ing function their description is detailed in these menus on the pages indicated to aid programming 87 rEF SEt drC I 0 CtL FUn FLt COM SUP FAULT MANAGEMENT FLt menu Code Description Adjustment Factory range setting e Catch on the fly No nO Used to enable a smooth restart if the run command is maintained after the following events Loss of line supply or simple power off Reset of current drive or automatic restart Freewheel stop The speed given by the drive resumes from the estimated speed of the motor at the time of the restart then follows the ramp to the reference speed This function requires 2 wire control 2 3 wire control CC 2 wire 2C with 2 wire type tCt Level LEL or Fwd priority PFO No nO Function inactive Yes YES Function active When the function is operational it activates at each run command resulting in a slight delay 1 second max Catch on the fly FLr is forced to No nO if brake control Brake assignment bLC is assigned page 80 External fault ass No nO No nO Not assigned L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 LI4 Logic input LI4 L15 LI5 Logic input LI5 L16 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication
110. itching Failure to follow these instructions can result in equipment damage je Nom mot 2 volt In accordance In accordance with the drive with the drive rating rating ER23 K 100 to 240 V ER23 3K 100 to 240 V ER23 4K 100 to 500 V ER23 6K 100 to 600 V e Nom motor 2 freq 10 to 500 Hz Note Rated motor volt UnS in volts Rated motor freq FrS in Hz ER23 K 7 max ER23 3K 7 max ER23 4K 14 max ER23 6K 17 max The factory setting is 50 Hz or preset to 60 Hz if Standard mot freq bFr is set to 60 Hz The ratio must not exceed the following values These parameters only appear if the corresponding function has been selected in another menu When the parameters can z also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 82 APPLICATION FUNCT FUn menu Code Name Description Adjustment range e Nom mot 2 current Ei to 1 5 In rEF Factory setting SE drC I 0 CtL In accordance with the drive FUn rating at Nominal motor 2 current given on the rating plate COM e Nom mot 2 speed 0 to 32 760 rpm In accordance SUP with the drive rating 0 to 9 999 rpm then 10 00 to 32 76 krpm If rather than the nominal speed the nameplate indica
111. ive brand does not match that of the remote terminal ROM anomaly The remote terminal detects a ROM anomaly on the basis of checksum calculation RAM anomaly The remote terminal detects a RAM anomaly 1 Flashing Other detected faults Other detected faults 104 Index of functions SPEED les 2 3 wire control ACCESS LEVEL Analog logic output Auto DC injection Automatic restart Auto tuning Brake control CANopen address Catch on the fly Cmd switching Control and reference channels Current limit 2 Current Limitation DC injection assign Dec ramp adapt Drive thermal protection Drive ventilation Fast stop Fault reset Forced local assign IO ol jor JO Jor joo B a ol JO IN P Joo Jo IB Jo fe b IR B EI E RI e BI e lb kl le N l EI BI le S BI Freewheel stop ass 64 JOG 72 Management of limit switches 84 Modbus Address 92 Mot therm current 32 12 Motor thermal protection PI regulator Preset speeds R1 Assignment R2 Assignment RAMPS Ramp switch ass Ref 2 switching Return to factory settings Restore configuration Saving the configuration Skip Frequency STOP MODES SUMMING INPUTS Switching freq SWITCHING M
112. izes the ER23K is 6 mm less deep than the ER23P Replacing an ER22P with an ER23K Note Position of the logic input switch On the ER22P the logic input switch was set to Sink in the factory setting On the ER2SK it is set to Source in the factory setting Set the switch to match the setting on the product being replaced For more information see the Control terminals chapter in the Installation Manual Note Position of the IT jumper There was no integrated EMC filter on the ER22P For details on how to deactivate the integrated EMC filter on the ER23K see the Operation with IT connection chapter in the Installation Manual When the drive is powered up for the first time the two parameters shown below appear after Standard mot freq bFr They need to be set as follows Ref 1 channel Fr1 page 28 to Network Al AIV1 2 3 wire control tCC page 29 to Local LOC The following parameters can be used subsequently to return to the other HMI version Ref 1 channel Fr1 in the COMMAND CtL menu 2 3 wire control tCC in the INPUTS OUTPUTS CFG I O menu Factory settings As well as the differences in terms of control by potentiometer the following differences apply between the factory settings for the ER22P and those of the ER23K Parameter ER23P ER23K 2 3 wire control tCC Local control LOC 2 wire 2C Ref 1 channel Fr1 Analog input AIP Alt Cmd channel 1 Cd1 L
113. ke sure that 2 preset PID ref Pr2 page 77 has been assigned before assigning 4 preset PID ref Pr4 SUP No nO Not assigned L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 LI4 Logic input LI4 L15 LI5 Logic input LI5 LI6 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 ofthe control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network Preset ref PID 2 1 0 to 100 See page 34 e Preset ref PID 3 o0 Thee See page 34 e Preset ref PID 4 cone See page 34 PID wake up thresh 1 0 to 100 0 If the PI and Low speed operating time Low speed time out tLS page 36 are configured at the same time the PI regulator may attempt to set a speed lower than Low speed LSP This results in unsatisfactory operation which consists of starting operating at Low speed LSP then stopping and so on The rSL restart error threshold parameter can be used to set a minimum PI error threshold for restarting after a stop at prolonged Low speed LSP The function is inactive if
114. le factor display SdS Cust output value SPd3 1 500 at Output frequency rFr 50 Hz e Switching freq 1 2 0 to 16 kHz 4 kHz Parameter can also be accessed in the MOTOR CONTROL drC menu The frequency can be adjusted to reduce the noise generated by the motor If the frequency has been set to a value higher than 4 kHz in the event of excessive temperature rise the drive will automatically reduce the switching frequency and increase it again once the temperature has returned to normal 1 Parameter can also be accessed in the MOTOR CONTROL drC menu 38 MOTOR CONTROL drC menu rEF FA _ E SEt ENT drC I 0 TE Standard motor frequency CtL FUn FLt I 1 COM I I SUP 1 L m Return to factory settings Restore configuration ENT With the exception of Auto tuning tUn which can power up the motor parameters can only be changed in stop mode with no run command present On the optional ER23K remote display terminal this menu can be accessed with the switch in the m position Drive performance can be optimized by Entering the values given on the motor rating plate in the Drive menu Performing an auto tune operation on a standard asynchronous motor Code Description Adjustment Factory range setting e Standard mot freq 50Hz IEC 50 50Hz IEC 50 50 Hz IEC 60Hz NEMA 60 60 Hz NEMA This par
115. lease current threshold for ascending or forward movement Brake Release time Brake release time delay 0 to HSP Low speed eas Motor frequency at min reference This parameter can also be changed in the SETTINGS SEt menu page 32 Brake engage freq nO 0 to LSP Not set Adjustment range in Hz If Brake assignment bLC is assigned and Brake engage freq bEn remains set to No nO the drive will lock in BRAKE CONTROL FAULT bLF mode on the first run command Brake engage time 0t05s 0 58 Brake engage time brake response time Brake impulse No nO Whilst the brake is releasing the motor torque direction corresponds to the direction of rotation commanded Yes YES Whilst the brake is releasing the motor torque direction is forward regardless of the direction of operation commanded Note Check that the motor torque direction for run forward control corresponds to the upward direction of the load If necessary reverse two motor phases 1 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate These parameters only appear if the corresponding function has been selected in another menu When the parameters can these menus on the pages indicated to aid programming also be accessed and set from within the configuration menu for the corresponding function thei
116. mp switch ass rPS is assigned page 62 e Deceleration 2 l ett with 5s nr 61 Parameter can be accessed if Ramp 2 threshold Frt gt 0 page 62 or if Ramp switch ass rPS is assigned page 62 e Deceleration h a with 3s nr 61 Defined to decelerate from the nominal frequency Rated motor freq FrS parameter in the MOTOR CONTROL drC menu to 0 Check that the value for Deceleration dEC is not too low in relation to the load to be stopped These parameters only appear ifthe corresponding function has been selected in another menu When the parameters can x also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 31 SETTINGS SEt menu rEF SEt Code Description Adjustment Factory arc range setting 2 e Begin Acc round 0 to 100 ls Parameter can be accessed if the Ramp type rPt Customized CUS page 60 FUn wie End Acc round 0 to 100 tA1 COM Parameter can be accessed if the Ramp type rPt Customized CUS page 60 SUP Begin Dec round 0 to 100 Parameter can be accessed if the Ramp type rPt Customized CUS page 60 Parameter can be accessed if the Ramp type rPt Customized CUS page 60 e Low speed 0 to HSP Motor frequency at min reference e
117. n accordance with the chosen control mode the 2 3 wire control tCC parameter in the INPUTS OUTPUTS CFG I O menu page 45 If an input is assigned to the limit switch function and this input is at zero the drive can only be started up by sending a command for the opposite direction see page 84 If the reference channel page 51 or the control channel page 52 is assigned to a communication network when the power supply is connected the drive will display Freewheel stop nSt and remain in stop mode until the communication bus sends a command If the LED on the DC bus is lit and nothing appears on the display check that there is no short circuit on the 10 V power supply If the drive displays Ready rdy and refuses to start check that there is no short circuit on the 10 V power supply and check the wiring of inputs Al1 and Al2 and the connection to the RJ45 connector In the factory setting the RUN button is inactive Set the Ref 1 channel Fri parameter page 28 and the Cmd channel 1 Cd1 parameter page 57 to control the drive locally Fault detection codes which require a power reset after the fault is cleared The cause of the fault must be removed before resetting by cycling power to the drive PRECHARGE FAULT CrF OVERSPEED SOF AUTO TUNING FAULT tnF and BRAKE CONTROL FAULT bLF can also be reset remotely using a logic input the Fault reset rSF parameter in the FAULT MANAGEMENT FLt
118. nfigured Name Description Adjustment range Factory setting Ramp type Linear Lin Defines the shape of the acceleration and deceleration ramps Linear Lin Linear S ramp S S ramp U ramp U U ramp Customized CUS Customized S ramps f Hz ev The rounding coefficient is fixed where t2 0 6 x t1 and t1 set ramp time The rounding coefficient is fixed where t2 0 5 x t1 and t1 set ramp time Customized ramps f Hz f Hz GV tA1 Adjustable from 0 to 100 of ACC or AC2 tA2 Adjustable from 0 to 100 tA1 of ACC or AC2 tA3 Adjustable from 0 to 100 of dEC or dE2 tA4 Adjustable from 0 to 100 tA3 of dEC or dE2 tA1 tA2 tA4 mi gt Lace ou AC2 dEC ou dE2 gt e 60 APPLICATION FUNCT FUn menu Name Description Adjustment range e Begin Acc round 0 to 100 rEF Factory DEI setting drC I 0 CtL FUn Parameter can be accessed if the Ramp type rPt Customized CUS page 60 FLt End Acc round 0 to 100 tA1 COM Parameter can be accessed ifthe Ramp type rPt Customized CUS page 60 SUP e Begin Dec round 0 to 100 Parameter can be accessed if the Ramp type rPt Customized CUS page 60 End Dec round 0 to 100 tA3 Parameter can be accessed if the Ramp type rPt Customized CUS page 60 e Ramp
119. ng a safe state during and after a channel failure Examples of critical control functions are emergency stop and overtravel stop Separate or redundant control channels must be provided for critical control functions System control paths may include communication links Consideration must be given to the implications of unanticipated transmission delays or failures of the link Failure to follow these instructions can result in death serious injury or equipment damage a For additional information refer to NEMA ICS 1 1 latest edition Safety Guidelines for the Application Installation and Maintenance of Solid State Control and to NEMA ICS 7 1 latest edition Safety Standards for Construction and Guide for Selection Installation and Operation of Adjustable Speed Drive Systems Documentation structure The following ER23K technical documents are available on the BLEMO website www blemo com Installation Manual This manual describes how to install and connect the drive User manual This manual describes the functions and parameters of the drive s terminals and how to use them Simplified manual This manual is a simplified version of the installation and programming manuals It is supplied with the drive Quick Start This document describes how to connect and configure the drive so that the motor can be started both quickly and easily for basic applications This document is supplied with the d
120. ng example LI1 Forward Lix Reverse 3 wire control pulse control A forward or reverse pulse is sufficient to control startup a stop pulse is sufficient to control ul Wiring example LI1 Stop LI2 Forward Lix Reverse a a The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 29 SPEED REFERENCE rEF menu rEF SEt The SPEED REFERENCE rEF menu displays HMI Frequency ref LFr Image input AlU1 AlU1 or Frequency ref FrH depending on which control channel is active drC 1 0 During local control the HMI s jog dial functions as a potentiometer making it possible to increase or reduce the reference value within limits defined by the Low speed LSP and High speed HSP parameters CtL Fin When local control is deactivated by the Ref 1 channel Fri parameter only the reference values are displayed The value will be read only and can only be changed via the jog dial the speed reference is supplied by an Al or another source FLt The reference displayed will depend on how the drive has been configured COM HMI Frequency ref 0 to 500 Hz This parameter only appears if the function has been enabled It is used to change the speed reference from the remote control ENT does not have to be pressed to enable a change of reference Image input AIU1 0 to 100 Used to amend the speed reference via the j
121. ntrol channels Example If HMI command LCC Yes YES the command and reference are given by the remote display terminal CtL FUn FLt COM LI SUP LI cmp Forward Reverse RUN STOP FWD REV RUN STOP Keypad Remote display Network Remote display Key Parameter The black square represents the factory setting assignment 52 COMMAND CtL menu rEF Reference channel for ACCESS LEVEL LAC Level 3 L3 F Note In order to configure the speed command Ref 1 channel Fr1 SPEED UPdt or spd HMI UPdH the SA2 SA3 summing inputs and the preset speeds must drC ee jj be deconfigured beforehand speed I 0 UPdt 7 UPAH i on Frac Fun An j FLt Al2 Al1 7 Al3 m Al2 T COM i i Preset speeds i LFr ANI 8 P AI3 i SUP i i i L LCC J nO AIV Mdb i LCC Lispn W Remote nEt display oT ee G terminal HT LI TE LFr Note we gen ER in Jog Jog operation is only operation active when the nO a reference and control Alt gt are managed by the ae PI not assigned terminals ALp and Llp Al3 nO FA avi J i PI assigned LCC Ramps Mdb 5 LI nEt o O Remo
122. ocal control LOC tEr Reverse assign rrS No nO if 2 3 wire control tCC Local LOC LI2 Forced local Ref FLOC AIP jog dial AIU1 Select ER22 conf ArE Parameter does not exist on the ER23K No nO Configuration transfer between an ER22K P and an ER23K using the ER23K remote terminal or a loader tool A new Select ER23K conf ArE parameter has been added to the APPLICATION FUNCT FUn menu It can be used to specify the ER23K type ER22K G or ER22P during transfers between an ER22K and ER23K Values of the Select ER22K conf ArE parameter No nO factory setting transfer between two ER23K ER22K P 31A transfer from ER22P to ER23K ER22K std 31E transfer from ER22K to ER23K To perform a configuration transfer see the procedure on page 85 99 Diagnostics and troubleshooting Drive does not start no code displayed If the display does not light up check the power supply to the drive and check the wiring of inputs Al1 and Al2 and the connection to the RJ45 connector The assignment of the Fast stop or Freewheel stop functions will prevent the drive from starting if the corresponding logic inputs are not powered up The ER23K then displays Freewheel stop nSt or Fast stop FSt This is normal since these functions are active at zero so that the drive will be stopped if there is a wire break Check that the run command input s have been actuated i
123. og dial LSP to HSP Hz Frequency ref This parameter is read only It enables you to display the speed reference applied to the motor regardless of which reference channel has been selected 30 SETTINGS SEt menu rEF SD Gt 2 SEt drC I 0 Speed reference via the display terminal en FUn FLt COM SUP Scaling factor for the Cust output value SPd1 parameter The adjustment parameters can be modified with the drive running or stopped Note Changes should preferably be made with the drive stopped Description Adjustment range HMI Frequency ref 0 to HSP This parameter is displayed if HMI command LCC Yes YES page 58 or if Ref 1 channel Fr1 Ref 2 channel Fr2 HMI LCC page 56 and if a remote display terminal is connected In such cases HMI Frequency ref LFr can also be accessed via the drive s keypad HMI Frequency ref LFr is reinitialized to 0 when power is switched off e Internal PID ref 0 0 to 100 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 e Acceleration n es with 3s nr 61 Defined to accelerate from 0 to the nominal frequency Rated motor freq FrS in the MOTOR CONTROL drC menu e Acceleration 2 i o with 5s nr 61 Parameter can be accessed if Ramp 2 threshold Frt gt 0 page 62 or if Ra
124. ollow these instructions can result in equipment damage Factory configuration Factory settings The ER2SK is factory set for the most common operating conditions Display drive ready Ready rdY with motor stopped and motor frequency with motor running The LI5 and LI6 and logic inputs Al3 analog input AOC analog output and R2 relay are unaffected Stop mode when fault detected freewheel Code Description Value Page bFr Standard mot freq 50Hz IEC 39 tCC 2 3 wire control 2 wire 2C 2 wire control 29 UFt U F mot 1 selected SVC n Sensorless flux vector control for constant torque applications 42 2 00 seconds al LSP Low speed 0 Hz 32 HSP High speed 50 Hz 32 ItH Mot therm current Nominal motor current value depending on drive rating 32 Sac Auto DC inj level 1 0 7 x nominal drive current for 0 5 seconds 33 SFr Switching freq 4 kHz 38 rrs Reverse assign L12 LI2 Logic input LI2 46 PS2 2 preset speeds LI3 LI3 Logic input LI3 69 PS4 4 preset speeds L14 LI4 Logic input L14 69 Fri Ref 1 channel Al1 Al1 Analog input Al1 28 SA2 Summing ref 2 Al2 Al2 Analog input Al2 67 a R1 Assignment vo The contact opens when a fault is detected or when the drive has 47 brA Dec ramp adapt Yes YES Function active automatic adaptation of deceleration ramp 62 Atr Automatic restart No nO
125. ompatible with several functions see page 20 It can only be configured if these functions are unassigned in particular the summing inputs set Summing ref 2 SA2 to No nO page 67 and the preset speeds set 2 preset speeds PS2 and 4 preset speeds PS4 to No nO page 69 which will have been assigned as part of the factory settings e In Ref 2 channel Fr2 the speed function is compatible with the preset speeds summing inputs and the PI regulator The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 56 COMMAND CtL menu range drC rEF SEt Ref 2 switching ch1 active Fri 1 0 The Ref 2 switching rFC parameter can be used to select the Ref 1 channel Fr1 or Ref 2 channel Fr2 CtL channel or to configure a logic input or a control word bit for remote switching of Ref 1 channel Fr1 or Ref 2 frun channel Fr2 ch1 active Fr1 Reference reference 1 FLt ch1 active Fr2 Reference reference 2 L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input LI4 LIS Ll6 COM SUP LI5 LI5 Logic input LI5 L16 LI6 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following additional assignments are possible C111 C111 Bit 11 of Modbus control word C112 C112 Bit 12 of Modbus control word C113 C113
126. operation authorized for the RUN key on the keypad or the RUN key on the remote display terminal Forward dFr Forward Reverse drS Reverse Both bOt Both directions are authorized e Saving config See page 43 Macro configuration See page 43 e Restore config See page 44 I 7 The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 1 Saving config SCS Macro configuration CFG and Restore config FCS can be accessed from several configuration menus but they apply to all menus and parameters 59 APPLICATION FUNCT FUn menu rEF SEt drC CTX hy vO en Ree CtL oe EH eo ee ESC ESC ESC FLt OM COM y ENT ENT Submenu SUP The parameters can only be modified when the drive is stopped and no run command is present On the optional remote display terminal this menu can be accessed with the switch in the mi position Some functions have numerous parameters In order to clarify programming and avoid having to scroll through endless parameters these functions have been grouped in submenus Like menus submenus are identified by a dash after their code Pss for example Note There may be an incompatibility between functions see the incompatibility table page 20 In this case the first function configured will prevent the remainder being co
127. ot done tAb The default stator resistance value is used to control the motor Pending PEnd Auto tuning has been requested but not yet performed In Progress PrOG Auto tuning in progress Failed FAIL Auto tuning was unsuccessful Done dOnE The stator resistance measured by the auto tuning function is used to control the motor Entered R1 Strd The cold state stator resistance Cold stator resist rSC which is not set to No nO is used to control the motor rEF SEt drC I 0 CtL FUn FLt COM SUP 41 MOTOR CONTROL drC menu range drC 1 0 e U F mot 1 selected SVC n CtL Cst torque L Constant torque for motors connected in parallel or special motors Var torque P Variable torque for pump and fan applications SVC n Sensorless flux vector control for constant torque applications FLt Energy sav nLd Energy saving for variable torque applications not requiring high dynamics behaves in a similar way to the Var torque P ratio with no load and the SVC n ratio on load rEF SEt FUn COM Voltage SUP gt Frequency e Noise reduction Yes YES Yes YES Frequency with random modulation No nO Fixed frequency Random frequency modulation helps to prevent any resonance which may occur at a fixed frequency Switching freq 1 2 0 to 16 kHz 4 kHz The frequency
128. ous situation which if not avoided can result in injury or equipment damage CAUTION CAUTION used without the safety alert symbol indicates a potentially hazardous situation which if not avoided can result in equipment damage PLEASE NOTE The word drive as used in this manual refers to the controller portion of the adjustable speed drive as defined by NEC Electrical equipment should be installed operated serviced and maintained only by qualified personnel No responsibility is assumed by BLEMO for any consequences arising out of the use of this documentation 2009 BLEMO All rights reserved Before you begin Read and understand these instructions before performing any procedure with this drive A A DANGER HAZARD OF ELECTRIC SHOCK EXPLOSION OR ARC FLASH Read and understand this manual before installing or operating the ER23K drive Installation adjustment repair and maintenance must be performed by qualified personnel The user is responsible for compliance with all international and national electrical code requirements with respect to grounding of all equipment Many parts of this drive including the printed circuit boards operate at the line voltage DO NOT TOUCH Use only electrically insulated tools DO NOT touch unshielded components or terminal strip screw connections with voltage present DO NOT short across terminals PA and PC or across the DC bus capaci
129. owered up 0 to 9 999 hours then 10 00 to 65 53 kilo hours Can be reset to zero by the Operating t reset rPr parameter in the FAULT MANAGEMENT FLt menu page 91 96 MONITORING SUP menu rEF ae IrC PIN code 1 I 0 Enables the drive configuration to be protected using an access code When access is locked by means of a code only the parameters in the MONITORING CtL SUP and SPEED REFERENCE rEF menus can be accessed The MODE button can be used to pun switch between menus FLt Note Before entering a code do not forget to make a careful note of it p OFF OFF No access locking codes COM To lock access enter a code 2 to 9 999 The display can be incremented using the jog dial Then press ENT ON On appears on the screen to indicate that access has been locked ON On A code is locking access 2 to 9 999 To unlock access enter the code incrementing the display using the jog dial and press ENT The code remains on the display and access is unlocked until the next time the drive is turned off Access will be locked again the next time the drive is turned on e If an incorrect code is entered the display changes to ON On and access remains locked Access is unlocked the code remains on the screen e To reactivate locking with the same code when access has been unlocked return to ON On using the jog dial and then press ENT ON On
130. page 74 spd HMI UPdH speed reference by turning the jog dial on the ER23K keypad To use display the frequency Output frequency rFr page 95 The speed function via the keypad or the terminal is controlled from the MONITORING SUP menu by selecting the Output frequency rFr parameter If ACCESS LEVEL LAC Level 3 L3 the following additional assignments are possible HMI LCC reference via the remote display terminal HMI Frequency ref LFr parameter in the SETTINGS SEt menu page 31 Modbus Mdb Reference via Modbus Network nEt Reference via network communication protocol 28 Programming Code Description Adjustment Factory range 2 3 wire control A DANGER UNINTENDED EQUIPMENT OPERATION When the 2 3 wire control CC parameter is changed the Reverse assign rrS parameter page 46 and the 2 wire type tCt parameter page 45 and all the assignments involving the logic inputs will revert to their default values Check that this change is compatible with the wiring diagram used Failure to follow these instructions will result in death or serious injury Control configuration 2 wire 2C 2 wire control 3 wire 3C 3 wire control Local LOC Local control RUN STOP RESET drive invisible if ACCESS LEVEL LAC Level 3 L3 page 56 2 wire control The open or closed state of the input controls running or stopping Wiri
131. r description is detailed in 80 APPLICATION FUNCT FUn menu rEF Code Name Description Adjustment Factory range setting drC 1 0 CtL Current limit 2 FUn Selecting the assigned logic input activates the function No nO Not assigned COM L11 LI1 Logic input LI1 LI2 LI2 Logic input LI2 LI3 LI3 Logic input LI3 Ne Ne IB FLt L14 LI4 Logic input LI4 L15 LI5 LI6 LI6 Logic input LI5 Logic input LI6 If ACCESS LEVEL LAC Level 3 L3 the following assignments are possible CD11 CD11 Bit 11 of the control word from a communication network CD12 CD12 Bit 12 of the control word from a communication network CD13 CD13 Bit 13 of the control word from a communication network CD14 CD14 Bit 14 of the control word from a communication network CD15 CD15 Bit 15 of the control word from a communication network NE DE Current Limitation CLI is enabled when the logic input or control word bit is at state 0 SETTINGS SEt menu page 36 I Limit 2 value CL2 is enabled when the logic input or control word bit is at state 1 I Limit 2 value 1 0 25 to 1 5 In 2 1 5 In 2 See page 36 1 Parameter can also be accessed in the SETTINGS SEt menu 2 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate These parameters only appear if the corresponding
132. r operating at Low speed LSP for a given time the motor is stopped automatically The motor restarts if the frequency reference is greater than the Low speed LSP and if a run command is still present Note Value 0 corresponds to an unlimited period PID wake up thresh 0 to 100 0 Parameter is only visible if PID feedback ass PIF is not set to No nO page 77 If the PI and Low speed operating time Low speed time out tLS functions page 36 are configured at the same time the PI regulator may attempt to set a speed lower than Low speed LSP This results in unsatisfactory operation which consists of starting operating at Low speed LSP then stopping and so on The PID wake up thresh rSL parameter restart error threshold is used to set a minimum PID error threshold for restarting after a stop at prolonged Low speed LSP The function is inactive if Low speed time out tLS 0 UFr2 IR compensation 2 0 to 100 For U F mot 2 selected UFt2 SVC n or Energy sav nLd IR compensation For U F mot 2 selected UFt2 Cst torque L or Var torque P voltage boost Used to optimize the torque at very low speed increase IR compensation 2 UF r2 if the torque is insufficient Check that the value for IR compensation 2 UFr2 is not too high when the motor is in a hot state otherwise some instabilities can occur Changing U F mot 2 selected UFt2 will c
133. r unassigning them Assigned input Function Code To unassign set to Page LI2 Run reverse rrS nO 46 LI3 2 preset speeds PS2 nO 69 LI4 4 preset speeds PS4 nO 69 Alt Reference 1 Fri Anything but Al1 56 Ll1 Run forward tCC 2C or 3C 45 Al2 Summing input 2 SA2 nO 67 21 List of functions that can be assigned to inputs outputs Logic inputs Page Code Factory setting Not assigned LI5 LI6 Run forward Li 2 preset speeds 69 PS2 LI3 4 preset speeds 69 PS4 LI4 8 preset speeds 69 PS8 16 preset speeds 70 PS16 2 preset Pl references 77 Pr2 4 preset Pl references 78 Pr4 speed 74 USP speed 74 dSP Jog operation 72 JOG Ramp switching 62 rPS 2nd current limit switching 81 LC2 Fast stop via logic input 63 FSt DC injection via logic input 63 dCI Freewheel stop via logic input 64 nSt Run reverse 46 rrS LI2 External fault 88 EtF RESET 87 rSF Forced local mode 93 FLO Reference switching 57 rFC Control channel switching 58 CCS Motor switching 82 CHP Forward limit switch 84 LAF Reverse limit switch 84 LAr Fault inhibition 91 InH Analog inputs Page Code Factory setting Not assigned Al3 Reference 1 56 Fri AI Reference 2 56 Fr2 Summing input 2 67 SA2 Al2 Summing input 3 67 SA3 PI regulator feedback 77 PIF 22 List of functions that can be assigne
134. rameter is read only and is only visible if an option card is present The fault code remains saved in the parameter even if the cause disappears The parameter is reset after the drive is disconnected and then reconnected The values of this parameter depend on the network card Consult the manual for the corresponding card 97 MONITORING SUP menu rEF SEt Code Name Description Adjustment Factory range setting drC I 0 CtL Can be used to display the functions assigned to each input If no functions have been assigned No nO FUn is displayed The jog dial can be used to scroll through all the functions If a number of functions have been assigned to the same input check that they are compatible FLt COM SUP Can be used to display the state of logic inputs display segment assignment high 1 low 0 u State 0 L1 LI2 LI3 Ll4 LI5 LIG Example above LI1 and LI6 are at 1 LI2 to LI5 are at 0 Can be used to display the functions assigned to each input If no functions have been assigned No nO is displayed The jog dial can be used to scroll through all the functions If a number of functions have been assigned to the same input check that they are compatible 98 Migration ER22K P ER23K The ER23K is compatible with the ER22K To retrieve the configuration of the ER22K simply transfer the configuration from the ER22K to the ER2SK Dimensions For all s
135. rd is connected to the product No nO Not assigned I motor OCr Motor current 20 mA or 10 V corresponds to twice the nominal drive current Motor freq OFr Motor frequency 20 mA or 10 V corresponds to the maximum frequency Max frequency tFr page 42 Motor torq Otr Motor torque 20 mA or 10 V corresponds to twice the nominal motor torque P supplied OPr Power supplied by the drive 20 mA or 10 V corresponds to twice the nominal drive power Making the following assignments 1 will transform the analog output to a logic output see diagram in the Installation Manual Drive fault FLt Fault detected Drv running rUn Drive running Freq limit FtA Frequency threshold reached Freq threshold Ftd parameter in the SETTINGS SEt menu page 37 HSP limit FLA High speed HSP reached l attained CtA Current threshold reached Current threshold Ctd parameter in the SETTINGS SEt menu page 37 Freq ref SrA Frequency reference reached Drv thermal tSA Motor thermal threshold reached Motor therm level ttd parameter in the SETTINGS SEt menu page 37 Brake seq bLC Brake sequence for information as this assignment can only be activated or deactivated from the APPLICATION FUNCT FUn menu page 80 No 4 20mA APL Loss of 4 20 mA signal even if 4 20mA loss LFL No nO page 90 The logic output is in state 1 24 V when the selected
136. rence for the PI regulator is provided ma internally via the rPI parameter nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 LI5 Logic input LI5 LI6 LI6 Logic input LI6 Call CD11 Bit 11 of the control word from a communication Pr2 77 2 preset PID ref network nO Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 ofthe control word from acommunication network Cd15 CD15 Bit 15 of the control word from a communication 113 Index of parameter codes and customer settings nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 Pr4 78 4 preset PID ref LI6 P pe a Lie nO Call CD11 Bit 11 of the control word from a communication network Cd12 CD12 Bit 12 of the control word from a communication network Cd13 CD13 Bit 13 of the control word from a communication network Cd14 CD14 Bit 14 of the control word from a communication network Cd15 CD15 Bit 15 of the control word from a communication network nO No Not assigned LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 L15 Logic input LI5 PS16 70 16 preset speeds 16 P ie a
137. rive Manuals for Modbus CANopen etc These manuals describe the installation process the bus or network connections signaling diagnostics and the configuration of parameters specific to communication They also describe the communication services of the protocols Steps for setting up the drive INSTALLATION 1 Please refer to the Installation Manual PROGRAMMING 2 Apply input power to the drive but do not give a run command 3 Configure e The nominal frequency of the motor Standard mot freq bFr page 39 if this is not 50 Hz e The motor parameters in the MOTOR CONTROL drC menu page 39 only if the factory configuration of the drive is rna not suitable Tips The application functions in the INPUTS OUTPUTS CFG I O menu Before beginning programming complete the customer page 45 the COMMAND CtL menu setting tables page 106 page 48 and the APPLICATION Use the Restore config FCS parameter page 44 FUNCT FUn MENU page 60 only if to return to the factory settings at any time the factory configuration of the drive is not suitable e To locate the description of a function quickly use the index of functions on page 105 4 In the SETTINGS SEt menu Before configuring a function read carefully the Function adjust the following compatibility section on pages 20 and 21 parameters Note e Acceleration ACC page 31 and The following operation
138. rt ertpxing Parameter The black rectangle represents the factory setting assignment Reference B Pages 51 and 53 PI feedback PI feedback must be assigned to one of these analog inputs Al1 Al2 or Al3 Pl reference The PI reference can be assigned to the following parameters in order of priority Preset references via logic inputs Preset ref PID 2 rP2 Preset ref PID 3 rP3 and Preset ref PID 4 rP4 page 78 Internal reference Internal PID ref rPl page 78 Reference Ref 1 channel Fri page 56 Combination table for preset Pl references LI Pr4 LI Pr2 Pr2 nO Reference rPI or Fri 0 rPI or Fr 1 rP2 0 1 rP3 rP4 4 00 Parameters can also be accessed in the SETTINGS SEt menu e Internal PID ref rPI page 31 Preset ref PID 2 rP2 Preset ref PID 3 rP3 and Preset ref PID 4 rP4 page 34 PID prop gain rPG page 34 e PID integral gain rlG page 34 PID fbk scale factor FbS page 34 The PID fbk scale factor FoS parameter can be used to scale the reference according to the variation range for Pl feedback sensor rating Example Regulating pressure Pl reference process 0 5 bar 0 100 Rating of pressure sensor 0 10 bar PID fbk scale factor FoS max sensor scaling max process PID fbk scale factor FbS 10 5 2 PID wake up thresh rSL page 36 Can be used to set the PI error thre
139. s detection is active Output Phase Loss OPL Yes YES To check the drive in a test or maintenance environment without having to switch to a motor with the same rating as the drive particularly useful in the case of high power drives deactivate motor phase loss detection Output Phase Loss OPL No nO Check and optimize the IR compensation UFr Rated motor volt UnS and Rated mot current nCr parameters and perform an Auto tuning tUn operation page 41 OVERVOLTAGE Line voltage is too high Disturbed line supply Check the line voltage INPUT PHASE LOSS Drive incorrectly supplied or a fuse blown Failure of one phase Three phase ER23K used ona single phase line supply e Unbalanced load This protection only operates with the drive on load Check the power connection and the fuses Reset Use a three phase line supply Disable the detection by setting Input phase loss IPL No nO FAULT MANAGEMENT FLt menu page 89 MODBUS FAULT e Interruption in communication on the Modbus bus e Remote display terminal enabled HMI command LCC Yes YES page 58 and terminal disconnected Check the communication bus Refer to the relevant product documentation Check the link with the remote display terminal 102 Diagnostics and troubleshooting continued Fault detection codes that are reset as soon as their cause disappears INCORREC
140. s address for the drive Modbus baud rate 19 200 bps Modbus transmission speed 4 8 Kbps 4 8 4 800 bits second 9 6 Kbps 9 6 9 600 bits second 19 2 Kbps 19 2 19 200 bits second Note This is the only value which supports the use of the remote display terminal Modbus format 8 E 1 8E1 8 O 1 801 8 data bits odd parity 1 stop bit 8 E 1 8E1 8 data bits even parity 1 stop bit Note This is the only value which supports the use of the remote display terminal 8 N 1 8n2 8 data bits no parity 1 stop bit 8 N 2 8n2 8 data bits no parity 2 stop bits e Modbus time out 0 1 to 10s e CANopen address 0 to 127 CANopen address for the drive e CANopen bit rate Modbus transmission speed 10 kbps 10 0 10 kbps 20 kbps 20 0 20 kbps 50 kbps 50 0 50 kbps 125 kbps 125 0 125 kbps 250 kbps 250 0 250 kbps 500 kbps 500 0 500 kbps 1 Mbps 1000 1000 kbps e Error code No error Bus off Life time CAN overrun Heartbeat 92 COMMUNICATION COM menu Forced local assign No nO Not assigned L11 LI1 Logic input LI L12 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14 Logic input L14 L15 LI5 Logic input LI5 Ll6 LI6 Logic input LI6 In forced local mode the terminals and the display terminal regain control of the drive Forced local Ref AI1
141. s must be performed for optimum Deceleration dEC page Si drive performance in terms of accuracy and response time e TL d LSP 32 and High Enter the values indicated on the motor rating plate in ow spee page 2 lt a g the MOTOR CONTROL drC menu page 39 speed HSP page 32 Perform auto tuning with the motor cold and connected e Mot therm current ItH page 32 using the Auto tuning tun parameter page 41 Adjust the FreqLoopGain FLG parameter page 32 and the Fr Loop Stab StA parameter page 33 5 Start the drive Setup Preliminary Recommendations Before powering up the drive A DANGER UNINTENDED EQUIPMENT OPERATION Make sure that all logic inputs are inactive to avoid any unintended operation Failure to follow these instructions will result in death or serious injury Before configuring the drive A DANGER UNINTENDED EQUIPMENT OPERATION Read and understand this manual before installing or operating the ER23K drive Any changes made to the parameter settings must be performed by qualified personnel e Make sure that all logic inputs are inactive to avoid any unintended operation when parameters are being changed Failure to follow these instructions will result in death or serious injury Start up Note When factory settings apply and during power up manual reset or after a stop command the motor can only be powered once the forward reverse
142. shold above which the PI regulator will be reactivated wake up after a stop due to the max time threshold being exceeded at low speed Low speed time out tLS PID correct reverse PIC page 34 If PID correct reverse PIC No nO the speed of the motor will increase when the error is positive example pressure control with a compressor If PID correct reverse PIC Yes YES the speed of the motor will decrease when the error is positive example temperature control using a cooling fan 75 rEF SEt drC I 0 CtL FUn FLt COM SUP APPLICATION FUNCT FUn menu Manual Automatic operation with PI This function combines the PI regulator and Ref 2 switching rFC reference switching page 57 The speed reference is given by Ref 2 channel Fr2 or by the PI function depending on the state of the logic input Setting up the PI regulator 1 Configuration in Pl mode See the block diagram on page 75 2 Perform a test in factory settings mode in most cases this will be sufficient To optimize the drive adjust PID prop gain rPG or PID integral gain riG gradually and independently and observe the effect on the PI feedback in relation to the reference 3 If the factory settings are unstable or the reference is incorrect Perform a test with a speed reference in manual mode without PI regulator and with the drive on load for the speed range of the system In
143. speed 5 See page 70 0 to 500 Hz e Preset speed 6 See page 70 0 to 500 Hz e Preset speed 7 See page 70 0 to 500 Hz Preset speed 8 See page 70 0 to 500 Hz See page 70 0 to 500 Hz e Preset speed 10 See page 70 0 to 500 Hz e Preset speed 11 See page 71 0 to 500 Hz e Preset speed 12 See page 71 0 to 500 Hz Preset speed 13 See page 71 0 to 500 Hz Preset speed 14 See page 71 0 to 500 Hz e Preset speed 15 See page 71 0 to 500 Hz e Preset speed 16 See page 71 Preset speed 9 0 to 500 Hz These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 35 SETTINGS SEt menu rEF SEt Description Adjustment Factory setting range drC es ae CLI Current Limitation 0 25 to 1 5 In 1 1 5 In 1 CtL Used to limit the torque and the temperature rise of the motor FUn or n e I Limit 2 value 0 25 to 1 5 In 1 1 51n 1 FLt Parameter is only visible if Current limit 2 LC2 is not set to No nO page 81 COM sur Low speed time out 0 to 999 9 s 0 no time limit Afte
144. splay terminal It displays and validates operation see page 56 In the event of a loss of line supply Output frequency rFr is not stored and the speed function must be re enabled in MONITORING SUP and Output frequency rFr e Cust output value Cust output value SPd1 Cust output value SPd2 or Cust output value SPd3 depending on the Scale factor display SdS parameter page 38 Cust output value SPd3 in the factory setting Motor current Estimation of current in the motor Motor power 100 nominal motor power calculated using the parameters entered in the MOTOR CONTROL drC menu e Output frequency 500 Hz to 500 Hz Mains voltage This parameter gives the line voltage via the DC bus both in motor mode or when the motor is stopped Motor thermal state 100 nominal thermal state 118 OLF threshold drive overload Drv Therm att 100 nominal thermal state 118 OHF threshold drive overheating These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 95 MONITORING SUP menu rEF IrC j e Last fault occurred 1 0 Brake control bLF Brake control det
145. stallation and simplified manuals as well as the information in the catalog Before starting to use the drive please check the following points relating to mechanical and electrical installations For the full range of documentation please visit www blemo com 1 Mechanical installation see the simplified and installation manuals For details of the different installation types and recommendations concerning ambient temperature please refer to the installation instructions in the simplified or installation manuals Install the drive vertically in accordance with the specifications Please refer to the installation instructions in the simplified or installation manuals When using the drive both the environmental conditions defined under standard 60721 3 3 and the levels defined in the catalog must be respected Install the required options for your application Refer to the catalog for details Electrical installation see the simplified and installation manuals Ground the drive See the sections on how to ground equipment in the simplified and installation manuals Make sure the input supply voltage matches the nominal drive voltage and connect the line supply in accordance with the simplified and installation manuals Make sure you use appropriate input line fuses and circuit breakers See the simplified and installation manuals Arrange the cables for the control terminals as required see the simplified and installation manuals
146. te 0 or 1 is taken into account for run or stop but the forward input takes priority over the reverse input The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 45 INPUTS OUTPUTS CFG I O menu TEE Description Adjustment Factory setting SEt range dro e Reverse assign LI2 LI2 1 0 If Reverse assign rrS No nO run reverse remains active by means of negative voltage on Al2 for CtL example No nO Not assigned menr L11 L11 Logic input LI1 FLt LI2 LI2 Logic input LI2 can be accessed if 2 3 wire control tCC 2 wire 2C page 45 LI3 LI3 Logic input LI3 COM L14 L14 Logic input LI4 l LI5 LI5 Logic input LI5 SUE Ll6 LI6 Logic input LI6 AI3 min value 0 to 20 mA 4 mA AI3 max value 4 to 20 mA 20 mA These two parameters are used to configure the input for 0 20 mA 4 20 mA 20 4 mA etc Frequency Frequency HSP Example HSP 20 4 mA CrL3 AI 3 20 mA mA AO1 Type Current 0A This parameter is not visible when a communication card is connected to the product Current 0A 0 20 mA configuration use terminal AOC Cur 4 20 4A 4 20 mA configuration use terminal AOC Voltage 10U 0 10 V configuration use terminal AOV Analog logic output This parameter is not visible when a communication ca
147. te i u LI HSP ACC DEC display TI IL no FrH SN rFr terminal SA nO ng IN N Pane a LSP AC2 DE2 E no TJ Fro Al g Ic EE Al2 Forced local mode i LFr me Reference A A AIVA i Lec al PI function nO see page 75 vere Alt Remote nEt Kuh i display L___________ terminal Foe Als I os i UPdt speed Reference B gt UPdH Ze rodaj Alt Key Al2 ats l EEE i an Parameter The black square represents the i Lge factory setting assignment Mdb Remote nEt display Bere nl terminal 53 COMMAND CtL menu Control channel for ACCESS LEVEL LAC Level 3 L3 SEt Combined reference and control The Ref 1 channel Fri parameter page 56 the Ref 2 channel Fr2 parameter page 56 the Ref 2 switching rFC parameter page I 0 57 the Forced local assign FLO parameter page 93 and the Forced local Ref FLOC parameter page 93 are common to reference and control The control channel is therefore determined by the reference channel drC CtL Example If the Ref 1 channel Fr1 reference Al1 Al1 analog input at the terminals control is via LI logic input at the terminals FUn FLt Fir CoM For SUPP LIO Al1 Al2 LI UPdt Al3 UPdH I L OAH
148. tes the synchronous speed and the slip in Hz or as a calculate the nominal speed as follows 100 slip as a 100 50 slip in Hz 50 60 slip in Hz 60 Nominal speed synchronous speed x or Nominal speed synchronous speed x or Nominal speed synchronous speed x 50 Hz motors 60 Hz motors e Motor 2 Cosinus Phil 0 5 to 1 In accordance with the drive rating Cos Phi given on the rating plate of motor 2 U F mot 2 selected Cst torque L Constant torque for motors connected in parallel or special motors Var torque P Variable torque for pump and fan applications SVC n Sensorless flux vector control for constant torque applications SVC n Energy sav nLd Energy saving for variable torque applications not requiring high dynamics behaves in a similar way to the P ratio at no load and the n ratio on load Frequency e IR compensation 2 0 to 100 See page 36 e FreqLoopGain 2 te 100 See page 37 Freq loop stability 2 1 to 100 See page 37 e Slip compensation 2 0 to 150 See page 37 1 Parameter can also be accessed in the SETTINGS SEt menu 2 In corresponds to the nominal drive current indicated in the Installation Manual and on the drive nameplate These parameters only appear if the corresponding function has been selected in another menu When the parameters can
149. tion Manual and on the drive nameplate These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 37 SETTINGS SEt menu rEF drC tande n L 0 e Scale factor display Do0 CtL Used to display a value in proportion to the output frequency Output frequency rFr the machine speed the motor FUn speed etc If Scale factor display SdS y 1 Cust output value SPd1 is displayed possible definition 0 01 FLt e If 1 lt Scale factor display SdS y 10 Cust output value SPd2 is displayed possible definition 0 1 If Scale factor display SdS gt 10 Cust output value SPd3 is displayed possible definition 1 GONT If Scale factor display SdS gt 10 and Scale factor display SdS x Output frequency rFr gt 9 999 SUP the display will show Cust output value SPd3 Scale factor display SdS x Output frequency rFr 1000 to 2 decimal places example for 24 223 display will show 24 22 If Scale factor display SdS gt 10 and Scale factor display SdS x Output frequency rFr gt 65 535 display locked at 65 54 Example Display motor speed for 4 pole motor 1 500 rpm at 50 Hz synchronous speed Sca
150. tment range in Hz on bEt 80 Brake engage time s 0t05 0 5 28 50 50Hz IEC bFr 39 Standard mot freq Hz 60 60Hz NEMA 50 nO No Motor torque during brake release in the direction of rotation requested st Bo Brake impulss g YES Yes Motor torque during brake release in forward a rotation nO No Not assigned bLC 80 Brake assignment r2 R2 Relay R2 nO dO DO Logic output AOC nO No Function inactive vr 62 Pecramp adapt YES Yes Function active YES In accordance brL 80 Brake release freq Hz 0 0 to 10 0 with the drive rating brt 80 Brake Release time s 0t05 0 5 106 Index of parameter codes and customer settings Cdi ch1 active Control channel channel 1 Cd2 ch2 active Control channel channel 2 LI L11 Logic input LI1 LI LI2 Logic input LI2 LI3 LI3 Logic input LI3 LI4 L14 Logic input L14 LI5 LI5 Logic input LI5 LI6 LI6 Logic input LI6 re C111 C111 Bit 11 of Modbus control word Ben 2 ome switching g C112 3 Bit 12 of Modbus control word en C113 C113 Bit 13 of Modbus control word C114 C114 Bit 14 of Modbus control word C115 C115 Bit 15 of Modbus control word C211 C211 Bit 11 of network control word C212 C212 Bit 12 of network control word C213 C213 Bit 13 of network control word C214 C214 Bit 14 of network control word C215 C215 Bit 15 of network control word tEr
151. tors Before repairing the variable speed drive Disconnect all power including external control power that may be present Place a DO NOT TURN ON label on all power disconnects Lock all power disconnects in the open position WAIT 15 MINUTES to allow the DC bus capacitors to discharge Measure the voltage of the DC bus between the PA and PC terminals to ensure that the voltage is less than 42 Vdc If the DC bus capacitors do not discharge completely contact your local BLEMO representative Do not repair or operate the drive Install and close all covers before applying power or starting and stopping the drive Failure to follow these instructions will result in death or serious injury A DANGER UNINTENDED EQUIPMENT OPERATION e Read and understand this manual before installing or operating the ER23K drive Any changes made to the parameter settings must be performed by qualified personnel Failure to follow these instructions will result in death or serious injury A WARNING DAMAGED EQUIPMENT Do not install or operate any drive that appears damaged Failure to follow these instructions can result in death serious injury or equipment damage Before you begin 4 WARNING LOSS OF CONTROL e The designer of any wiring diagram must take account of potential control channel failure modes and for certain critical control functions incorporate a way of achievi
152. u When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 70 APPLICATION FUNCT FUn menu rEF Code Name Description Adjustment Factory Set range setting drC I 0 CtL Preset speed 11 0 0 to 500 0 Hz 2 aa FLt e Preset speed 12 ze CoM SUP Preset speed 13 0 0 to 500 0 Hz 2 e Preset speed 14 0 0 to 500 0 Hz 2 Preset speed 15 0 0 to 500 0 Hz 2 e Preset speed 16 0 0 to 500 0 Hz 2 1 Parameter can also be accessed in the SETTINGS SEt menu This parameter will depend on how many speeds have been configured 2 Reminder The speed remains limited by the High speed HSP parameter page 32 These parameters only appear if the corresponding function has been selected in another menu When the parameters can also be accessed and set from within the configuration menu for the corresponding function their description is detailed in these menus on the pages indicated to aid programming 71 APPLICATION FUNCT FUn menu rEF drC range 1 0 CtL zu JOG FLt Selecting the assigned logic input activates the function COM No nO Not assigned L11 L11 Logic input LI1 SUP L12 LI2 Logic input LI2 LI3 LI3 Logic input LI3 L14 L14
153. ult Drv running rUn Drive running Freq Th att FtA Frequency threshold reached Freq threshold Ftd parameter in the SETTINGS SEt menu page 37 HSP attain FLA High speed HSP reached I attained CtA Current threshold reached Current threshold Ctd parameter in the SETTINGS SEt menu page 37 Freq ref att SrA Frequency reference reached Th mot att tSA Motor thermal threshold reached Motor therm level ttd parameter in the SETTINGS SEt menu page 37 Brk control bLC Brake sequence for information as this assignment can only be activated or deactivated from the APPLICATION FUNCT FUn menu page 80 4 20mA APL Loss of 4 20 mA signal even if 4 20mA loss LFL No nO page 90 L11 to LI6 LI1 to LI6 Returns the value of the selected logic input The relay is energized when the selected assignment is active with the exception of No drive flt FLt energized if the drive has not detected a fault e Saving config 1 nO See page 43 Macro configuration 1 See page 43 Restore config 1 See page 44 1 Saving config SCS Macro configuration CFG and Restore config FCS can be accessed from several configuration menus but they apply to all menus and parameters The jog dial ENT needs to be pressed and held down for 2 s to change the assignment for this parameter 2s 47 CtL
154. uration CFG results directly in a return to the selected configuration 1 Saving config SCS Macro configuration CFG and Restore config FCS can be accessed from several configuration menus but they apply to all menus and parameters 2 Parameter can also be accessed in the SETTINGS SEt menu The jog dial ENT I needs to be pressed and held down for 2 s to change the assignment for this parameter 43 MOTOR CONTROL drC menu rEF Adjustment range Factory setting et e Restore config drC I 0 CtL tL A DANGER Pune UNINTENDED EQUIPMENT OPERATION FLt Check that the changes made to the current configuration are compatible with the wiring diagram used COM Failure to follow these instructions will result in death or serious injury SUP No nO Function inactive Internal rEC1 The current configuration becomes identical to the backup configuration previously saved by Saving config SCS Config 1 Str1 Internal rEC1 is only visible if the backup has been carried out Restore config FCS automatically switches to No nO as soon as this action has been performed Config CFG Inl The current configuration is replaced by the configuration selected by the Macro configuration CFG parameter 2 Restore config FCS automatically switches to No nO as soon as this action has been performed If the ER23K remote display termin

[APPLICATION FUNCT.] (FUn-) menu

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