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1. 11640_00 4 Close the option board cover Remove the cable entry plate If you installed the option board in the slot D use the cable entry plate on the right side If you installed the option board in the slot E use the cable en try plate on the left side 5 NOTE The cable entry plate at the bottom of the drive is used only for mains and motor cables 8 A Kg 8 11641_00 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 36 LAYOUT CONNECTIONS AND INSTALLATION Open the necessary holes in the cable entry plate Do not open the other holes 6 See the Vacon 100X Installation Manual for the dimensions of the holes Attach a cable gland on the hole in the ca ble entry plate Pull the fieldbus cable through the hole NOTE The fieldbus cable must go through the correct cable entry plate to avoid going near the motor cable 11642_00 8 Put the cable entry plate back 9 Close the cover of the AC drive Tel 358 0 201 2121 Fax 358 0 201 212 205 COMMISSIONING VACON 37 5 COMMISSIONING 5 1 PROFIBUS DP BOARD PARAMETERS Code Parameter Min Max Unit Default ID Description M5 x 3 1 Slave
2. 6 5 2 1 ID Subfield The ID subfield consists of three subsections ID field octet 1 ID field octet 2 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Request response type E Parameter Number Drive Application ID number The possible request response types are Value Meaning if request Meaning if response 0 No request No response 1 Read parameter value word Parameter value ready word 2 Write parameter value word Reserved 3 6 Reserved Reserved 7 Reserved Request rejected fault code Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 77 If a request is rejected a fault code from the table below is provided Fault Code Description 0 Illegal parameter 1 Parameter is read only e g actual value 2 Parameter value is out of limits 17 Request is temporarily rejected e g can be changed only when drive is in STOP state 18 Unspecified fault 101 Unknown request type 6 5 2 2 Index subfield This field is not used in the PKW processing Its contents should be set to 0 6 5 2 3 Value subfield The Value subfield consists of two words i e four octets Data word 1 HIGH Data word 2 LOW Octet 0 Octet 1 Octet 2 Octet 3 When writing a parameter to the drive the data to be written should be placed in the Data word 2
3. 2 Place the end of the grounding cable tie under an earthing lamella supplied with the drive and fix it tightly with a screw on the PROFIBUS grounding bracket 3 Cut off the end of the cable tie 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 20 LAYOUT CONNECTIONS AND INSTALLATION 4 5 2 FINISHING THE CABLING If Vacon 100 is the last device on the bus the bus termination must be set with 8 jumper X13 see Chapter A Al Unless already done for the other control cables cut free the opening on the AC drive cover for the fieldbus cable protection class IP21 NOTE Cut the opening on the same side you have installed the board in y 9201 emf Remount the AC drive cover and run the cable as shown in the figure NOTE When planning the cable runs remember to keep the distance between the fieldbus cable and the motor cable at a minimum of 30 cm It is recommended to route the option board cables away from the power cables as shown in the fig ure 10 lt Fieldbus Kyo cables 9202 emf Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AN
4. If this bit is set the parameter value is unequal to the factory setting Parameter was changed with respect NOTE In OPTE3 5 this bit is always set because it is 12 to the factory settir not possible to detect in detail which parameters y g have changed The bit is always set so that a master is encouraged to read the up to date value from the slave If this bit is set then the parameter value can only be set to 0 i e reset 13 Parameter value may be reset only If this bit is cleared then the parameter value can be changed to any value providing that the parameter is writeable If this bit is set then the parameter is an array of the 14 Parameter is array SE specified data type 15 Reserved Always 0 6 3 3 9 Number of array elements field In the case of an array type parameter this field contains the number of elements which the array consists of 6 3 3 10 Standardisation factor field This field contains a factor which helps to convert the device internal value into an external standardized vari able See examples in chapter 6 3 3 11 for more information 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 64 PROFIBUS DP INTERFACE 6 3 3 11 Variable attribute field This field consists of two Unsigned8 values The most significant octet is referred to as variable in dex and describes the physical quantity which is represented by the parameter value The va
5. Drive status fault word in ST20 Bits Description Value 1 Value 0 0 Fault Control Electronics Software No Fault Control Electronics Software 1 Fault Supply Net No Fault Supply Net 2 DC Link Overvoltage No DC Link Overvoltage 3 Fault Power Section No Fault Power Section 4 Overtemperature Converter No Overtemperature Converter 5 Earth Fault No Earth Fault 6 Overload Motor No Overload Motor 7 Error Communication Bus No Error Communication Bus 8 External Safety Trip No External Safety Trip 9 Fault Speed Sensor No Fault Speed Sensor 10 Fault Internal Communication No Fault Internal Communication 11 Fault Infeed System DC Link No Fault Infeed System DC Link 12 Reserved Reserved 13 Reserved Reserved 14 Reserved Reserved 15 Miscellaneous Faults No Miscellaneous Faults NOTE In OPTE5 3 a fault in the drive is indicated by setting bit 15 No other bits are currently con trolled 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 48 PROFIBUS DP INTERFACE 6 2 3 PROFIDRIVE CONTROL WORD STW1 Bits Description Value 1 Value 0 0 Switch ON Switch OFF 1 No coast stop Perform coast stop 2 No quick stop Perform quick stop 3 Enable operation Disable operation 4 Enable ramp generator Reset ramp generator 5 Unfreeze setpoint value Freeze setpoint value 6 Enable setpoint value
6. 20 X and 20CR ennet 29 4 8 Installation in Vacon 100 X Frames MM4 MM6 cccccccccsccsscssecsecssessesseesesseseseeseeeas 33 Bi ComMISSIOMNG EE 37 5 1 PROFIBUS DP board parameters tanne ren nenene 37 5 1 1 Parameter descriptionS wwicccaccessssnceesecsssesdecdessseniee ceeveesn sae ccenvesn sas deeuvenneddebuvesesd ege eelen 37 5 2 PROFIBUS DP board monitor values ranere ee 40 5 2 1 Monitor value descriptions cceeccccceceecccececceeneeeeeeeesneeeeeeececeueeeeeeeceueeeesescnaeeeeeeseseaeeees 40 5 3 Replacing NX with VI 41 5 3 1 Fieldbus configuration GSD file voir coeahscacmuaseeesaessnanneescocialolennactbnaedeenennneieccshwnburdlet 41 5 3 2 Parameterization cccccccccceceecesneeceeseceeaeececeeceeaeeeeceeceeaeeeeeesceeaeeeeeescseaeeeeesensneeeeesseseseeees 42 5 3 3 Other iSSUeS tO CONSIDER isisisi diea edn iraan EE OAA EASE a Ea EEC Ta Fa ae 42 6 PROFIBUS Te ennonn mannanna aaan anana nananaaa ina aa E 43 Ors E e r i E A T EE E 43 6 2 Data mapping for PROFIdrive A7 45 6 2 1 PROFIdrive 4 1 state machine 45 6 2 2 Standard telegrams eieaa aai EE A aa n NEE AAi n 45 6 2 3 PROFIdrive Control word STV EE 48 6 2 4 PROFIdrive Status word IZ SW EE 49 6 2 5 Setpoint value tt tttttt tA EAEEEEEEEAEEEEEEEAEEEEEEAEEEEEEEAEEEEEEEEEAEEEEEEEAE EEEE EE EEEE 50 6 2 6 Actual Speed value seein iaria ea aaan a i eiia aeeai 51 6 2 7 Normalization reference parameter cccccceccccceeceseeeeceeseeeeaeeeeeseceeaeceeceseeseeeeeessse
7. DP V1 header Request header Parameter address Parameter value 0x5F 0x00 Ox2F 0x0E 0x05 0x02 0x01 0x01 0x10 0x01 0x27 0x11 0x00 0x67 0x42 0x01 0x00 0x28 Slave acknowledge DP V1 header 0x5F 0x00 0x2F 0x0E Master read request DP V1 header 0x5E 0x00 0x2F 0xF0 Slave response DP V1 header Response header 0x5E 0x00 0x2F 0x04 0x05 0x02 0x01 0x01 6 3 4 9 Changing the value of drive parameter ID 103 unsuccessful Master write request to change ID 103 value to Od Acceleration Time 0 0s not allowed DP V1 header Request header Parameter address Parameter value Ox5F 0x00 Ox2F Ox0E 0x06 0x02 0x01 0x01 0x10 0x01 0x27 0x11 0x00 0x67 0x42 0x01 0x00 0x00 DP V1 header Ox5F 0x00 0x2F Ox0E Slave acknowledge Master read request DP V1 header Ox5E 0x00 0x2F 0xF0 Slave response DP V1 header Response header Parameter value Ox5E 0x00 Ox2F 0x08 0x06 0x82 0x01 0x01 0x44 0x01 0x00 0x02 The error code 0x02 indicates that the low or high limit of the parameter was exceeded 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 72 6 3 5 SUPPORTED PARAMETERS PROFIBUS DP INTERFACE The following PROFldrive parameters are supp
8. LAYOUT CONNECTIONS AND INSTALLATION Install the option board to the option board holder Make sure that the option board is securely fastened 11559A_00 Cut free a sufficiently wide opening for the option board connector 11650_00 Attach the option board cover to V20 Attach the strain relief cable clamp with screws if needed 11560A_00 Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 25 4 6 2 FRAMES MI4 Mis A Make sure power Is disconnected before opening the V20 cover 1a For MI4 Open the cover 11561_00 1b For MI5 Open the cover and release the fan connector SN te Wind F J ANa pl ATs FCK L ai 11563_00 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 26 LAYOUT CONNECTIONS AND INSTALLATION Connect the flex cable to option board connector PCB 11564_00 11565_00 Attach the option board with connector PCB to V20 and connect the flex cable 11566_00 Tel 358 0 201 2121 Fax 358 0 201 212 205 VACON 27 LAYOUT CONNECTIONS AND INSTALLATION Attach a suitable grounding plate to V20 The grounding plate is marked with sup por
9. Response ID 0x01 Request parameter successful Axis Number 0x01 No of Parameters 0x01 Format 0x42 Word No of values 0x06 0x01BA 0x0002 Values 0x006B 0x07DA 0x0A2D 0x0001 Thus the following information can be determined about the device Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 69 e Manufacturer code is 0x01BA e Drive Unit type is 0x0002 e Software version is 1 7 0x006B 107d e Firmware date year is 2010 0x07DA e Firmware date day month is 26 05 0x0A2D 2605d e The device contains one axis 6 3 4 5 Requesting the value of an unsupported parameter PNU 900 The following information is used for this request Field Contents Request reference 0x03 Request ID 0x01 Request parameter Axis Number 0x01 No of Parameters 0x01 Attribute 0x10 Value No of elements 0x01 Parameter Number 0x0384 900d Subindex 0x0000 0d The final request is thus DP V1 header Request header Parameter address Ox5F 0x00 Ox2F 0x0A 0x03 0x01 0x01 0x01 0x10 0x01 0x03 0x84 0x00 0x00 The slave responds to the write request as follows DP V1 header Ox5F 0x00 0x2F 0x0A 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 70 PROFIBUS DP INTERFACE 6 3 4 6 Read response to request of unsupported parameter PNU900
10. 047Fh Operating 047Dh Execute coast stop 4 Executing a quick stop The following commands may be used to execute a quick stop Control word value hexadecimal Description of command 047Fh Operating 047Bh Execute quick stop Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP INTERFACE PROFIBUS DP INTERFACE 6 2 9 CODING OF DATA SIGNALS VACON 53 The following number coding is used for signals communicated in cyclic data exchange Signal numbers 0 99 are specified in PROFldrive 4 1 while numbers greater than or equal to 100 are de vice specific ec Signal description 0 Unassigned no signal 1 Profile control word STW1 2 Profile status word ZSW1 2 A Not used 5 Speed setpoint value 6 Speed actual value 7 50 Not used 51 Filtered output current 52 Filtered active current 53 Not used 54 Filtered active power 55 56 Not used 57 Filtered speed actual value 58 Drive status fault word 5999 Not used 100 Process Data Out word 1 101 Process Data Out word 2 107 Process Data Out word 8 110 Process Data In word 1 111 Process Data In word 2 117 Process Data In word 8 118 Non profile control word 119 Non profile status word 120 Non profile speed setpoint value 121 Non profile speed actual value 24 hour support 358 0 20
11. 3 3 3 error code 4 Error Code 2 Application specific Always 0 in PROF Idrive Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 59 6 3 3 3 PROFidrive 4 1 error classes and codes Error class Error codes PROFldrive meaning Ox0 0x9 reserved not used 0x0 read error 0x1 write error 0x2 module failure OxA application 0x3 0x7 reserved not used 0x8 version conflict 0x9 feature not supported OxA 0xF user specific not used 0xB0 parameter requests are not sup 0xB access 0x0 invalid index ported 0x1 write length error 0x2 invalid slot 0x3 type conflict 0x4 invalid area OxB5 parameter access is temporarily Ox5 state conflict not possible due to internal processing status 0x6 access denied 0xB7 Write request with error in the ie ssnwali diane parameter request header 0x8 invalid parameter 0x9 invalid type OxA 0xF user specific not used 0x0 read constraint conflict OxC resource 0x1 write constraint conflict Ox2 resource busy 0x3 resource unavailable 0x4 0x7 reserved not used Ox8 0xF user specific not used OxD 0xF user specific not used 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 60 PROFIBUS DP INTERFACE 6 3 3 4 PROFldrive Parameter Access errors In ad
12. PE potential between the drives However if there is PE potential difference then the shield should be connected to PE only at one point in the system The shields of the cables shall be joint but not connected to several PE points with different poten tial Cable clamp 9200 emf Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 17 4 5 1 2 OPTE5 cabling This step only applies if the OPTE5 option was purchased separately 1 Remove the factory installed grounding bracket It is mounted with two screws 2 Install the PROFIBUS grounding bracket Use the screws you just removed 4 MR4 MR5 9 AND e pan A Kg 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 18 LAYOUT CONNECTIONS AND INSTALLATION Strip about 15 mm of the fieldbus cable see specification in ch 3 2 and cut off the grey cable shield Remembe
13. actual values are in PROF Idrive 4 1 mode normalized as 0x4000 corre sponding to 100 00 The parameter description contains the number of the reference parameter which describes what the physical reference value is This is announced in conjunction with the nor malization field contents see example in chapter 6 3 3 16 The description of the reference parameter contains the variable index and conversion index of the physical reference value e g Speed and 1 minute If no physical reference parameter is available the contents of this field are 0 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 66 PROFIBUS DP INTERFACE 6 3 3 16 Normalization field The normalization field contains the following information Bits Name Description Specifies which bit is the normalization bit which corresponds to the physical reference value a Lg MD Values 0 31 are allowed Values 32 63 are reserved and thus not allowed 6 14 Reserved Always 0 15 Normalization valid This bit is set if the parameter is normalized EXAMPLE In PROFldrive 4 1 mode the speed setpoint value is normalized such that 0x4000 corresponds to 100 00 of a reference value The normalization reference parameter field contains the parameter number of the reference pa rameter In the normalization field bit 15 is set and the bits 0 5 contain the value 14 This means that bit 14 0x4000 correspon
14. is not completely compliant with the PRO Fldrive 2 0 specification The PROFldrive 2 0 is supported by OPTE5 OPTE3 for backward compatibility reasons The imple mentation is similar to that of OPTC5 OPTC3 For detailed information about the PROF Idrive 2 0 see Vacon NX OPTC3 C5 Profibus Board User Manual The PROF ldrive 2 0 profile uses control and status words which are very similar to those in PRO Fldrive 4 1 see chapter 6 2 NOTE Vacon 100 does not support the FBDIN control word bits described in OPTEC3 C5 user man ual chapter 7 4 1 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 74 PROFIBUS DP INTERFACE 6 4 1 STATE MACHINE FOR PROFIDRIVE 2 0 Underlined and SW Status word Not Underlined and CW Control word Fault STOP 1 CW Bit0 0 STATE INIT FAULT DISABLE SW Bit 1 FAULT ACTIVE SW Bit3 1 e e Reset fault Set CW Bit0 0 Biti0 1 BEA K XXXX X1TXK aan af CW Bit7 0 STATE STOP SEN READY 1 SW Bit0 0 DISABLE SW Bit 0 STOP 2 CW Bit1 0 Set CW Bitl 1 Bit2 1 mm vim 00x x110 Vv STOP by stop function RUN DISABLE CW Bit3 0 STATE STOP STOP 2 SW Bit4 0 READY 1 SW Bit0 1 y STOP by stop function Set CW Bit0 1 RUN DISABLE SW Bit2 0 xox xix axx x111 STOP 3 CW Bit2 0 v STATE STOP READY 2 SW Bit1 1 STOP by ramp STOP 3 SW Bit5 0 Set CW Bit3 1 Xox KTXK xxxx 1111 L STATE STOP ENABLE SW Bit2 1 Set CW Bit4 1 Bit5 1
15. profile state machine is not compliant with the PROFldrive 4 1 specification NOTE If Standard Telegrams are used in data exchange Service Data is communicated using the acyclic data exchange as specified in DP V1 and the PROFldrive 4 1 specification See the figure be low 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 44 Option Board Control Word Speed Reference ProcessData 1 Status Word PDO O Actual Speed E PDO 2 PROFIBUS MASTER ProcessData 2 Process Data Service Data Response Parameter Field 4 word PROFIBUS DP INTERFACE Control Board APPLICATION Parameter Definit ons and Values Variable Definit ons and Values 9309 emf Figure 8 Data transfer between PROFIBUS master and Vacon 100 Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 45 6 2 DATA MAPPING FOR PROFIDRIVE 4 1 This section describes the messages used for controlling the drive through the OPTE5 OPTE3 PRO FIBUS DP option board 6 2 1 PROFIDRIVE 4 14 STATE MACHINE General state diagram Coast Stop Standstill detected S1 Switching On Inhibited STW1 bit1 False Sa ORT ZSW1 bit 6 True 0 1 2 False Disable operation eco STW1 bit3 False A OFF Coast Stop AND No Coast Stop OR Quick stop E AND No Quick stop STW1 bit1 False S5 Switching Off STW
16. value Speed Direction of rotation Description of command OxC000 16384d 100 00 REVERSE Full speed in REVERSE direction 0x0000 0d 0 00 N A Standstill 0x4000 16384d 100 00 FORWARD Full speed in FORWARD direction If the operate mode is Bypass the value is in the range of Od to 10000d The scale of the setpoint value is 0 01 In this case the value 0 corresponds to the parameterized Minimum Frequency in the drive while 100 corresponds to Maximum Frequency The direction of rotation is determined from the Bypass mode control word bit 1 Setpoint value Speed Direction of rotation Description of command 0x0000 0d 0 00 N A Minimum Frequency 0x2710 10000d 100 00 Control word dep Full speed In Echo mode there is no limit to this value When using PPO types 1 6 the value is identical to that of the operate mode Bypass Refer to Va con NX OPTC3 C5 Profibus User Manual chapter 7 4 4 for more details Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 51 6 2 6 ACTUAL SPEED VALUE The actual speed value used to indicate the drive operation is a signed 16 bit integer The sign of the setpoint indicates the current direction of rotation The correspondence to RPM is described in chapter 6 2 7 When using Standard Telegrams 1 or 20 for control and the operate mode is PROF ldrive profile the speed actual value
17. word STW1 Unsigned 16 bit integer 10101 Speed setpoint Signed 16 bit integer 10102 Profile status word ZSW1 Unsigned 16 bit integer 10103 Speed actual value Signed 16 bit integer 10104 Filtered output current Signed 16 bit integer 10105 Filtered active current Signed 16 bit integer 10106 Filtered active power Signed 16 bit integer 10107 Filtered speed actual value Signed 16 bit integer 10108 Drive status fault word Unsigned 16 bit integer 10109 Process Data In words Array of unsigned 16 bit integers 8 elements 10110 Process Data Out words Array of unsigned 16 bit integers 8 elements 10111 Speed physical reference value Unsigned 16 bit integer 10112 Non profile control word Unsigned 16 bit integer 10113 Non profile status word Unsigned 16 bit integer 10114 Non profile speed setpoint value Unsigned 16 bit integer 10115 Non profile speed actual value Unsigned 16 bit integer 10116 Current physical reference value Unsigned 16 bit integer 10117 Power physical reference value Unsigned 16 bit integer 10118 Clear fault history Unsigned 16 bit integer Refer to Profile Drive Technology PROFldrive Technical Specification for PROFIBUS document for more details Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 73 6 4 DATA MAPPING FOR PROFIDRIVE 2 0 The OPTE5 OPTE3 option board uses the PROFldrive 2 0 profile if it is configured by the master to use PPO types for communication The implementation
18. 1 212 575 e Email vaconfavacon com VACON 54 PROFIBUS DP INTERFACE 6 3 PARAMETER ACCESS IN PROFIDRIVE 4 1 6 3 1 PARAMETER ACCESS SEQUENCE Parameter access over DP V1 takes place by using the parameter channel A parameter request is written to the drive revealing the desired operation and target parameter information The master then polls the slave using read requests and receives a positive response once the parameter pro cessing Is finished If a problem occurs then a negative response is provided by the slave The Parameter Channel can be used to access the drive s parameters and the PROF ldrive s param eters Controller Supervisor Communication system DU DO Parameter manager Client Server Time line Parameter Write parameter request Parameter request request b Ki Geess Read parameter response response not yet lt ee ee available De from PAP Parameter processing 7 in the H Parameter Manager Error because N Read parameter response response notyet lt 3 available fN from PAP b r H Parameter ie Read parameter response Parameter response from PAP d response 9314 emf Figure 10 Data flow for Base Mode Parameter Access The parameter response can only be read once per successful request After this the Parameter manager in the PROFldrive profile returns to its idle state and begins waiting for a new parameter request Attempts to read the parameter response to the previous request
19. 1 bit0 False OR bit2 False ZSW1 bit0 1 True Quick stop AND bit True AND bit2 True o bit2 6 False H S2 Ready for Switching On ZSW1 bit O True 0 1 6 False Coast Stop Ess Standstill detected e OR Quick stop ON OF OR S pit False STW1 bitl False STW1 bito True STW1 bit0 False Disable operetion OR bit2 False STW1 bit3 False ag ed 4 e eo Coast Stop STW1 bit1 False Switched On wu ZSW1 bit 0 1 True 2 6 False Ramp stop A Enable operation Disable operation STW1 bit3 True STW1 bit3 False ON Y OFF Quick stop STW1 bitO True STW1 bitO False STW1 bit2 False eco EAR orton et ZSW1 bit 0 1 2 True 6 False e KL 9313A_uk e e Highest priority transition eoe Lowest priority transition Figure 9 General state diagram NOTE Quick stop only occurs if the application supports it If the application does not support Quick stop a normal ramp stop is executed 6 2 2 STANDARD TELEGRAMS The PROFIdrive 4 1 profile specifies two telegrams used for communication the Standard Tele gram 1 and Standard Telegram 20 Standard Telegram 1 The Standard Telegram 1 comprises a control word and a setpoint value which is sent to the slave The slave returns a status word and an actual speed value to the PROFI BUS DP master In its basic form the Standard Telegram 1 consists of four bytes The first two bytes contain the con trol status word ST1 Bytes 1 2 Bytes 3 4 Master to slave Control word STW1
20. 21 e Fax 358 0 201 212 205 SAFETY VACON 3 1 SAFETY This manual contains clearly marked cautions and warnings which are intended for your personal safety and to avoid any unintentional damage to the product or connected appliances Please read the information included in cautions and warnings carefully The cautions and warnings are marked as follows Table 1 Warning signs AN DANGER Dangerous voltage WARNING or CAUTION Caution Hot surface 1 DANGER H The components of the power unit are live when the drive is connected to mains potential Coming into contact with this voltage is extremely dangerous and may cause death or severe injury The motor terminals U V W and the brake resistor terminals are live when the AC drive is connected to mains even if the motor is not running After disconnecting the AC drive from the mains wait 5 minutes before doing any work on the connections of the drive Do not open the cover before this time has expired After expiration of this time use a measuring equipment to absolutely ensure that no voltage is present Always ensure absence of voltage before start ing any electrical work The control O terminals are isolated from the mains potential However the relay outputs and other O terminals may have a dangerous control voltage present even when the AC drive is disconnected from mains Before connecting the AC driv
21. 6 3 for details on how to read parameter values Example The parameter PNU10111 contains the value 1500 which corresponds to 1500 RPM This means that if the setpoint value provided by the field bus master is 0x4000 100 00 then this corresponds to a 1500 RPM setpoint A setpoint of 0x2000 50 00 thus corresponds to a 750 RPM setpoint The same calculation method applies in the actual value direction 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 52 6 2 8 The following sequence of commands may be used to operate the drive 1 Beginning the operation SHORTLIST OF COMMANDS TO START THE DRIVE The following commands must be used to begin the operation Control word value hexadecimal Description of command 0000h Power up default command 047Eh Ready the drive for beginning the operation 047Fh Begin operation 2 Executing a ramp stop The following commands may be used to execute a ramp Stop Control word value hexadecimal Description of command 047Fh Operating 047Eh Execute ramp stop 047Fh Cancel ramp stop It is possible to interrupt a ramp stop and return to the operating mode by setting the bit 0 in the control word before standstill is reached 3 Executing a coast stop The following commands may be used to execute a coast stop Control word value hexadecimal Description of command
22. A read request is sent to the slave as follows DP V1 header Ox5E 0x00 0x2F 0xF0 The response received from the device is DP V1 header Response header Parameter value 0x5E 0x00 Ox2F 0x08 0x03 0x81 0x01 0x01 0x44 0x01 0x00 0x00 The error which occurred is indicated in several parts of the message e The second octet in the response header contains 0x80 negative result e The first octet in the parameter value is 0x44 Error e The third octet in the parameter value is indicates the error code 0 impermissible PNU e If reading from an array the fourth octet indicates the first element where the error occurs 6 3 4 7 Requesting the value of drive parameter ID 103 Master write request DP V1 header Request header Parameter address Ox5F 0x00 0x2F Ox0A 0x04 0x01 0x01 0x01 0x10 0x01 0x27 0x11 0x00 0x67 Slave acknowledge DP V1 header Ox5F 0x00 0x2F 0x0A Master read request DP V1 header Ox5E 0x00 0x2F OxFO Slave response DP V1 header Response header Parameter value Ox5E 0x00 Ox2F 0x08 0x04 0x01 0x01 0x01 0x42 0x01 0x00 Ox1E Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP INTERFACE 6 3 4 8 Changing the value of drive parameter ID 103 successful Master write request to change ID 103 value to 40d VACON 71
23. Axis Number 0x01 No of Parameters 0x01 Format 0x42 Word No of values 0x01 Value 0x0003 The node address used in the example was 3 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 68 6 3 4 3 PROFIBUS DP INTERFACE Request all elements of parameter PNU964 The following information is used for this request Field Contents Request reference 0x02 Request ID 0x01 Request parameter Axis Number 0x01 No of Parameters 0x01 Attribute 0x10 Value No of elements 0x06 Parameter Number 0x03C4 964d Subindex 0x0000 0d The final request is thus DP V1 header Request header Parameter address Ox5F 0x00 Ox2F 0x0A 0x02 0x01 0x01 0x01 0x10 0x06 0x03 0xC4 0x00 0x00 DP V1 header Ox5F 0x00 0x2F 0x0A 6 3 4 4 A read request is sent to the slave as follows DP V1 header 0x5E 0x00 0x2F 0xF0 The response received from the device is The slave responds to the write request as follows Read response to request parameter PNU964 DP V1 header Response header Parameter value 0x5E 0x00 Ox2F 0x12 0x02 0x01 0x01 0x01 0x42 0x06 0x01 0xBA 0x00 0x02 0x00 0x6B 0x07 0xDA 0x0A 0x2D 0x00 0x01 This can be expanded into Field Contents Response reference 0x01
24. Bit 1 xxx is x111 1111 hex047F STATE RUN RUNNING 9315 emf 6 4 2 PPO TYPES PPO1 contains a parameter field PKW for performing parameter access as well as control status word and setpoint actual value fields PPO2 contains a parameter field PKW for performing parameter access as well as control status word and setpoint actual value fields Additionally four Process Data words are included in this type Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 75 PPO3 contains control status word and setpoint actual value fields PPO4 contains control status word and setpoint actual value fields as well as four Process Data words PPO5 contains a parameter field PKW for performing parameter access as well as control status word and setpoint actual value fields Additionally eight Process Data words are included in this type PPO6 contains control status word and setpoint actual value fields as well as eight Process Data words The diagram below shows a comparison between different PPO types Parameter field Process data field Cw REF PD1 PD2 PD3 PD4 PD5 PD PD7 PD8 ID IND VALUE SW ACT PD1 PD2 PD3 PD4 PD5 PD6 PD7 PD8 NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED NOT USED Descriptions Byte ID Parameter type and
25. D PPO 5 4 PKW 10 PZD PPO 6 0 PKW 10 PZD ST ST1 4PD ST1 8PD ST20 Pera za sc SN Se baa Sey SE Se re eel 11636_00 Figure 6 Module selection with new configuration 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 42 COMMISSIONING 5 3 2 PARAMETERIZATION In OPTC3 5 the PPO type and operate mode was selected using panel parameters Now it is possi ble to do this with the PLC However with local selection it is possible to select operate mode with panel parameter See chapter 5 1 1 1 for more information Remember also that in OPTE3 5 the baud rate is always automatically selected Properties DP slave xi General Parameter Assignment Parameters Sj Station parameters HE DP Interrupt Mode LG 5D General DP parameters EEN Device specific parameters HE DP mode DP 0 DP V1 SI Operate mode Remote PROFIdrive D EHA Hex parameter assignment Remote PROFIdrive Remote Bypass Remote Echo 11637_00 Figure 7 Operate mode selection 5 3 3 OTHER ISSUES TO CONSIDER FBDIN bits used in Profidrive 2 0 are not supported by Vacon 100 NX Fast Profibus mode is not supported by Vacon 100 and OPTE3 5 OPTE3 5 and Vacon 100 uses Vacon Live and Vacon Loader instead of NCDrive and NCLoad Use these new tools to upload firmware and to connect to the PC tool Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACO
26. D INSTALLATION VACON 21 The bus termination must be set for the first and the last device of the fieldbus line See the figure below See also step 8 on page 20 Vacon 100 Vacon 100 Vacon 100 Vacon 100 Vacon 100 Termination activated Fieldbus cable Termination activated with amp Bust inati Termination jumper see DUS termination deactivated 3007 emf 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 22 LAYOUT CONNECTIONS AND INSTALLATION 4 6 INSTALLATION IN VACON 20 4 6 1 FRAMES MI1 MI2 MI3 A Make sure power is disconnected before installing the option board mounting kit Remove the cable connector lid from AC drive Select a correct grounding plate and attach it to the option board mounting frame The grounding plate is marked with the supported frame size Attach an option board mounting frame to V20 11556A_ Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 23 Connect the flat cable from the option board mounting frame to V20 NON Nonooonnansss OU O 11557A_00 If a cable strain relief is required attach the parts as shown in the figure 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 24
27. Disable setpoint value 7 Acknowledge fault 0 gt 1 8 Not used 9 Not used 10 Control by PLC No Control by PLC 11 15 Not used Bit 0 Switching ON OFF This bit is used in combination with other bits to enable operation of the drive When this bit is set to 0 during operation the drive performs a ramp stop Bit 1 Coast stop command This bit is used to request a coast stop to be executed When it is set to 0 during operation the drive performs a coast stop Bit 2 Quick stop command This bit is used to request a quick stop to be executed When it is set to 0 during operation the drive quickly ramps down to zero speed and stops Bit 3 Enabling of operation This bit is used in combination with other bits to enable operation of the drive When it is set to 0 during op eration the drive performs a coast stop Bit 4 Enabling of ramp generator This bit is used in combination with other bits to enable operation of the drive When it is set to 0 during op eration the drive quickly decelerates to zero speed Bit 5 Freezing of setpoint value This bit can be used to freeze the setpoint value used by the drive The value is frozen if this bit is set to 0 If the bit is 1 the setpoint value provided by the PROFIBUS master is continuously updated Bit 6 Enabling of setpoint value This bit can be used to disable the fieldbus setpoint value If this bit is set to 0 the PROFIBUS DP option board ignores the set
28. FIBUS DP GENERAL Vacon AC drives can be connected to the PROFIBUS DP network using a fieldbus board The drive can then be controlled monitored and programmed from the Host system PROFIBUS DP uses Master Slave type communication Master devices control the communication The master can send data without a separate command if a token is given to the Master Slave de vices are peripheral devices Typical slave devices include input output devices valves drives and measuring transmitters They do not have bus access rights and they can only acknowledge re ceived messages or send messages to the master when requested to do so OPTE5 E3 option board also supports connection from DP Master class 2 if DP V1 is enabled In this case the Master class 2 can initiate a connection read and write parameters using the PRO Fildrive Parameter Access service and close the connection List of abbreviations used in this manual Abbreviation Explanation FB Fieldbus DP Decentralized Periphery PPO Parameter Process Data Object CW Control Word SW Status Word PLC Programmable Logic Controller GSD Generic Station Description 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 8 3 3 1 GENERAL Connections Communications Environment Interface PROFIBUS DP TECHNICAL DATA PROFIBUS DP TECHNICAL DATA OPTE3 Pluggable connector 5 08mm OPTE5 9 pin DSUB connector fem
29. LOW field by the master When reading a parameter from the drive the response is placed in the Data word 2 LOW field by the slave The Data word 1 HIGH field is zero 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON e 78 PROFIBUS DP INTERFACE 6 5 3 EXAMPLES 6 5 3 1 Reading maximum frequency ID 102 The master sends the following PKW request Octet 1 Octet 2 Octet 3 Octet4 Octet5 Octet 6 Octet 7 Octet 8 0x10 0x66 0x00 0x00 0x00 0x00 0x00 0x00 This translates to Field Contents Meaning 1 Read parameter value z Geck 0x066 102d Maximum Frequency ID Index 0x0000 No meaning Value 0x00000000 No meaning Assuming that the drive is parameterized with Maximum Frequency 50 00 Hz its response will be Octet 1 Octet 2 Octet 3 Octet4 Octet5 Octet 6 Octet 7 Octet 8 0x10 0x66 0x00 0x00 0x00 0x00 0x13 0x88 This translates to Field Contents Meaning 1 Parameter value ready word ID TEE 0x066 102d Maximum Frequency ID Index 0x0000 No meaning Value 0x00001388 0x1388 5000d Maximum Frequency is 50 00 Hz 6 5 3 2 Writing control place ID 125 The master sends the following PKW request Octet 1 Octet 2 Octet 3 Octet4
30. N 43 6 PROFIBUS DP INTERFACE Features of the PROFIBUS Vacon interface e Direct control of Vacon AC drives e g Run Stop Direction Speed reference Fault reset e Full access to all Vacon AC drive parameters e Monitor Vacon AC drive status e g Output frequency Output current Fault code 6 1 GENERAL Data transfer between PROFIBUS DP master and slave takes place via the input output data field The Master writes to Slave s output data and the Slave answers by sending the contents of its input data to the Master The contents of the input output data is defined in the device profile The device profile for AC drives is PROFIDRIVE The Vacon AC drive can be controlled by PROFIBUS DP Master using the PPO types defined in Pro fidrive see Chapter 6 3 When fieldbus has been selected as the AC drive s active control place the AC drive s operation can be controlled from the PROFIBUS DP Master Whether or not the active control place is fieldbus the AC drive can be monitored and its parameters set by the PROFIBUS DP Master Communication between PROFIBUS board and AC drive can be split into two types Process Data and Service Data Process Data In PDI For controlling AC drive max 10 words Process Data Out PDO Is used for fast monitoring of the AC drive max 10 words Service Data Used for Write Read parameters and variables Available only when the device is configured to use PPO1 PPO2 or PPO5 In this case the
31. Octet5 Octet 6 Octet 7 Octet 8 0x20 0x7D 0x00 0x00 0x00 0x00 0x00 0x02 This translates to Field Contents Meaning 2 Write parameter value D 0x200 0x07D 125d Control Place ID Index 0x0000 No meaning Value 0x00000002 Value to be written is 2 If the write is successful the slave will respond Octet 1 Octet 2 Octet 3 Octet4 Octet5 Octet Octet7 Octet 8 0x10 0x7D 0x00 0x00 0x00 0x00 0x00 0x00 Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP INTERFACE This translates to Field Contents Meaning 1 Parameter value ready word Ip SR 0x07D 125d Control Place ID Index 0x0000 No meaning Value 0x00000000 No meaning 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 79 VACON 80 PROFIBUS DP INTERFACE 6 6 DATA MAPPING IN BYPASS OPERATE MODE In the Bypass operate mode the control word and status word fields in Process Data do not use the PROFldrive bit definitions Instead the internal control and status word bit definitions are used These definitions may differ depending on the used application The following is the typical defini tion 6 6 1 BYPASS CONTROL WORD Bits Description Value 1 Value 0 0 Run request Stop request 1 Reverse direction Forward direction 2 Acknowledge fault 0 gt 1 No action 3 Stop by coasting Use stop function paramete
32. S PROFIBUS status RED Meaning PROFIBUS DP communicates normally PROFIBUS DP communication is broken or not started e Bus cable broken or incorrectly connected e Wrong configuration or parameterization data of Master e Master is offline or shut down The PS LED blinks in yellow when the software Is restarting BS PROFIBUS board status YELLOW LED is Meaning OFF Option board not activated ON Option board in initialisation state waiting for activation com mand from the AC drive Blinking fast once 1 s Option board is activated and in RUN state e Option board is ready for external communication Blinking slow once 5 s Option board is activated and in FAULT state e Internal fault on option board FS Fieldbus status GREEN LED is Meaning OFF Fieldbus module is waiting for parameters from the AC drive e No external communication Fieldbus module Is activated ON e Parameters received and module activated e Module is waiting for messages from the bus e Module is activated and receiving messages from the bus once 1 s Blinking slow once 5 s Module is in FAULT state e No messages from Net within the watchdog time e Bus broken cable loose or Master offline 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 11 VACON 12 LAYOUT CONNECTIONS AND INSTALLATION 4 4 JUMPERS The jumper settings of OPTE3 E5 are shown
33. Setpoint value Slave to master Status word ZSW1 Actual speed value The OPTE5 OPTE3 option board supports three UO data configurations using the Standard Tele gram 1 e Standard Telegram 1 only e Standard Telegram 1 with four additional Process Data 16 bit words 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 46 PROFIBUS DP INTERFACE e Standard Telegram 1 with eight additional Process Data 16 bit words Standard Telegram 20 The Standard Telegram 20 contains essentially the same control status word and setpoint actual speed value fields as the Standard Telegram 1 The data sent by the slave to the master contains additional fields regarding the controlled process ST20 Bytes 1 2 Control word STW1 Bytes 3 4 Master to slave Setpoint value Control word STW1 modification in ST20 The additional bits in the control word are presented in the table below Bits Description Value 1 Value 0 11 Setpoint inversion No setpoint inversion 12 14 Reserved Reserved 15 Parameter Set 2 Parameter Set 1 This feature is not supported in OPTE3 5 ST20 Bytes 1 2 Bytes 3 4 Bytes 5 6 Bytes 7 8 Bytes 9 10 Bytes 11 12 status Actual Output Active Active Drive Slave to master word speed Suen c rr nt SEN status ZSW1 value P fault word The value in the Output Current a
34. VACON AC DRIVES PROFIBUS DP OPTION BOARD OPTE3 ES5 USER MANUAL VACON DRIVEN BY DRIVES VACON 1 TABLE OF CONTENTS Document DPD00997B Order code DOC INS06834 DLUK Release date 3 10 2014 UNE a E E T T E 3 HERE e EEN 3 UN AW AIG E 4 1 3 Earthing and earth fault protection 5 L Electro magnetic compatibility EMC seesgbeegdetebeiege eege aEEeet eege 6 1 5 GCompability WithtRGDS ic cves cosccsievedtosccawverd daactawedetacthveeses ENAA EETA AKENE 6 2 PROFIBUS DP general sciccetesccaccciussnevnacedenctemmesaccnncctacacsdavadeniveswedsieenaiveecdiencuunes 7 3 PROFIBUS DP technical Gata issatisssnihccrassasansivawascadaanstuuescenbiaauanscaaueuaarsiannteasunen 8 Sil General seein secas a ea a e E a E a aE aa eE aA OEE 8 3 2 PROFIBUS DP cables E 9 A Layout connections and installation cccccssecseeeeessnseceeeeeseeneeseeeeeseeneeseeeees 10 4 1 PROFIBUS OPTE3 E5 option board ee dereen ed EeeeEEeg erhE eg eEE 10 4 2 COMM CUHOMS eae eE aE EEEE E EEEE EEEE REEE 10 drai LEDipdicatioNS soes sirener ayes e EAE EN eeneg EREEREER 11 VAE P JUMAP SIS AEE AE A N E E TEE A A E eege Een 12 Ab Installation in Vacon 100 13 4 5 1 Prepare for use through fieldbuS ccccccecceenececeeeeeesneeeeeeeceeaeeeeeescesaeceeeesssnueeeeeeessennees 15 4 5 2 Finishing the cablmg iE a aaa aaaea Ranie 20 4 6 Installation in Vacon 20 22 Bio Frames WANs M2 E GE 22 46 2 Frames MIA LEE 25 4 7 Installation in Vacon
35. a 1 PDO 4 9311 emf Figure 4 Bypass operating mode This mode cannot be selected with the I O configuration Standard Telegram 20 Tel 358 0 201 2121 Fax 358 0 201 212 205 COMMISSIONING VACON 39 Echo operating mode Received information is echoed pack to Master Output gt Input Option Boars Control Board Control Word PDI O Speed Reference PDI 2 ProcessData 1 emm PDI 4 oc Li D So T SS Sg z ProcessData 8 PDI 10 O Let st O D a a a CG z Q Status Word PDO O a Actual Speed PDO 2 ProcessData 1 PDO 4 ProcessData 8 PDO 10 9312 emf Figure 5 Echo operating mode This mode cannot be selected with the I O configuration Stan dard Telegram 20 5 1 1 1 Local versus remote mode In the GSD for OPTE3 5 it is possible to select the operating mode for the slave Possible options are Local mode Remote PROFldrive mode Remote Bypass mode Remote Echo mode In the Remote modes the fieldbus master can force the slave into a specific operating mode This allows the operating mode of the slave to be changed in the master configuration without a need to use the keypad In the Local mode the operating mode of the slave can be parameterized in the drive e g manually through the keypad When the drive powers up the operating mode of the PROFIBUS DP slave is determined by the last value configured in the drive NOTE When the operating mode of th
36. address 2 126 126 Address of the slave 1 Profidrive M5 x 3 2 Operate mode 1 3 1 2 Bypass 3 Echo 5 1 1 PARAMETER DESCRIPTIONS Slave address Valid PROFIBUS device addresses are in the range of 0 to 127 decimal The ad dress 0 is reserved for Service diagnosis and programming tools Address 1 is reserved for the fieldbus master Address 127 is a broadcast address Address 126 is only for commissioning and should not be used permantently Thus values in the range from 2 to 125 can be assigned to indi vidual slave devices Operate mode 3 different operate modes are available in OPTE5 3 see the figures below The PROFldrive mode uses telegrams specified in the profile specification Bypass mode uses manu facturer specific CW SW amp PD1 PD8 Echo mode echoes the data back to the fieldbus master 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 38 COMMISSIONING PROFldrive operating mode Option Board Control Board Control Word Speed Reference ProcessData 1 Status Word Actual Speed ProcessData 1 PDO 4 PROFIBUS MASTER APPLICATION 9310 emf Figure 3 PROFI drive operating mode Data transfer follows the PROFI drive profile Bypass operating mode The information of the process data field is transferred to the application without handling Option Board Control Board Control Word PDI O PDI 4 ProcessData 1 PROFIBUS MASTER APPLICATION Se ProcessDat
37. ake control of the drive When this bit has the value 1 the master is requested take con trol of the drive In OPTE3 5 this bit depends on the configuration for the drive control place If the control place is assigned to field bus the bit has the value 1 If the control place is elsewhere the bit has the value 0 Bit 10 Setpoint reached or exceeded This bit indicates whether the setpoint value has been reached or exceeded When this bit has the value 0 the setpoint value has not been reached or exceeded When this bit has the value 1 the setpoint value has been reached or exceeded Bit 12 Running indication This bit indicates whether the drive is in the RUN state or not When this bit has the value 0 the drive is not running When this bit has the value 1 the drive is in the RUN state Bit 13 Readiness to operate This bit indicates whether the drive is in the READY state or not When this bit has the value 0 the drive is not ready to operate When this bit has the value 1 the drive is in the READY state 6 2 5 SETPOINT VALUE The setpoint value used for controlling the drive is a signed 16 bit integer The sign of the setpoint indicates the desired direction of rotation The correspondence to RPM is described in chapter 6 2 7 When using Standard Telegrams 1 or 20 for control and the operate mode is PROF ldrive profile the speed setpoint value used is normalized according to the following table Setpoint
38. ale Data transfer method RS 485 half duplex Transfer cable Shielded Twisted Pair Electrical isolation 500 VDC Drive profile PROFIdrive PPO types 1 2 3 4 5 6 9 6 kbaud to 12 Mbaud Autobaud detect Baud rate is always on Addresses 2 to 126 Ambient operating temperature 10 C 50 C See the drive installation manual for further information Storing temperature 40 C 60 C lt 95 no condensation or frost SERIES allowed non corrosive Altitude Max 1000 m Vibration 0 5 G at 9 200 Hz Fulfils EN50178 standard Table 3 PROFIBUS DP Option board technical data Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP TECHNICAL DATA VACON 9 3 2 PROFIBUS DP CABLE PROFIBUS devices are connected in a bus structure Up to 32 stations master or slaves can be connected in one segment The bus is terminated at the beginning and end of each segment see Figure 1 Both bus terminations must always be powered When more than 32 stations are used repeaters line amplifiers must be used to connect the individual bus segments The maximum cable length depends on the transmission speed and cable type see Table 3 The specified cable length can be increased using the repeaters The use of more than 3 repeaters in series is not recommended Baud rate kbit s Length line A m Length line B m Table 4 Cable leng
39. ameter assignment message In Wait_Cfg the board is waiting for a configuration message After a successful configuration the device goes into Data Exchange where an exchange of user data with master is initialized FB Protocol Status Fieldbus protocol status Protocol Used Profibus DP protocol DP VO cyclic data exchange and DP V1 acyclic and cyclic data exchange are supported Baud Rate Actual communication baud rate Value stays at 10 Auto Auto baud as long as a valid baud rate is found PPO Type Used PPO type If Standard Telegram is used this field is not valid Telegram Type Used Standard Telegram type If PPO1 6 is used this shows as Not Used Tel 358 0 201 2121 Fax 358 0 201 212 205 COMMISSIONING VACON 41 5 3 REPLACING NX WITH V100 The NX series drives using the OPTC3 5 option board can be replaced with Vacon 100 drives using OPTE3 5 option board In this case consider the following issues 5 3 1 FIELDBUS CONFIGURATION GSD FILE OPTE3 5 uses a different GSD file containing more modules than OPTC3 5 including Standard Tele gram 1 and 20 Take the newer GSD file into use in the PLC The PPO types supported in OPTC3 5 1 5 are still supported and are compatible with OPTE3 5 R PROFIBUS DP Additional Field Devices Drives jm Vacon NX Vacon PROFIBUS DP Slave OPTEx Universal module PPO 1 4 PKW 2 PZD PPO 2 4 PKW 6 PZD PPO 3 0 PKW 2 PZD PPO 4 0 PKW 6 PZ
40. below See the jumper locations on the board in figure 2 Jumper X13 termination resistor eeje Bus termination ON ege oo o default Bus termination OFF eee Jumper X14 upper row GND connected to cable shield GND not connected to cable shield default Jumper X14 lower row Cable shield is connected to PE through RC Cable shield is connected directly to PE default Cable shield is not connected 3022A_uk Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 13 4 5 INSTALLATION IN VACON 100 Do not add or replace option boards or fieldbus boards on an AC drive with the power switched on This may damage the boards Open the cover of the AC drive 9174 emf The relay outputs and other O terminals may have a dangerous control voltage present even when Vacon 100 is disconnected from mains DANGER 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 14 LAYOUT CONNECTIONS AND INSTALLATION Open the inner cover to reveal the option board slots C D E See the figure below 3023 emf Install the fieldbus board into slot D or E See the figure below NOTE OPTE3 can be installed to either slot D or E but OPTE5 board can only be used in slot E NOTE Incompatible boards cannot be installed on Vacon 100 Compatible boards have a slot coding that enab
41. dicates that the board is compatible with Vacon 20 X See below 9116 emf Slot coding NOTE Incompatible boards cannot be installed on Vacon 20 X Compatible boards have a slot coding that enables the placing of the board see above Install the option board into the slot as shown in the figure 11645_00 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 32 LAYOUT CONNECTIONS AND INSTALLATION Mount the option slot cover Remove the plastic opening for the option board terminals 11646_00 Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION 4 8 INSTALLATION IN VACON 100 X FRAMES MM4 MM6 VACON 33 Open the cover of the AC drive 11638_00 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 34 LAYOUT CONNECTIONS AND INSTALLATION To get access to the option board slots remove the screws and open the cover of the control unit I I d I o S UE E r Ir es SS SC a A l e rasaan ili 11639 00 Tel 358 0 201 2121 e Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 35 Install the option board into the correct slot D or E
42. dition to the error indications in the PROFIBUS DP V1 header details about the error are provided inthe parameter value field The third octet in the parameter value is set to 0x00 and the fourth octet is assigned the error number as described in the table below continued on next page Error Meaning When used number 0x00 Impermissible parameter number Access to unavailable parameter 0x01 Parameter value cannot be changed Change request to a read only parameter Change request which exceeds parameter 0x02 Low or high limit exceeded value range Access to an unavailable subindex of an 0x03 Invalid subindex array parameter Attempt to access subindex of a non array 0x04 Non array parameter parameter Change request containing invalid data Gen Incofrectidata reg type for the accessed parameter Change request to non zero value where 0x06 Setting not permitted may only be reset EE E Change request to a read only parameter 0x07 Description element cannot be changed Hae description element 0x08 Reserved not used 0x09 No description data available Access to EE descrip Ox0A Reserved not used Change request without access rights to 0x0B No operation priority perform the change 0x0C 0x0E Reserved not used 0x0F No text array available Access to unavailable parameter text array 0x10 Reserved not used 0x11 Request cannot be executed Access is temporarily
43. ds to the value which is specified in the physical reference parameter Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 67 6 3 4 EXAMPLE REQUESTS AND RESPONSES 6 3 4 1 Request parameter PNU918 value The following information is used for this request Field Contents Request reference 0x01 Request ID 0x01 Request parameter Axis Number 0x01 No of Parameters 0x01 Attribute 0x10 Value No of elements 0x01 Parameter Number 0x0396 918d Subindex 0x0000 0d The final request is thus DP V1 header Request header Parameter address Ox5F 0x00 0x2F 0x0A 0x01 0x01 0x01 0x01 0x10 0x01 0x03 0x96 0x00 0x00 The slave responds to the write request as follows DP V1 header 0x5F 0x00 0x2F 0x0A 6 3 4 2 Read response to request parameter PNU918 First the request in 6 3 4 1 is sent then the read request is sent to the slave The write request as provided as example in 6 3 4 1 must be written first to the drive DP V1 header 0x5E 0x00 0x2F 0xF0 The response received from the device is DP V1 header Response header Parameter value 0x5E 0x00 0x2F 0x08 0x01 0x01 0x01 0x01 0x42 0x01 0x00 0x03 This can be expanded into Field Contents Response reference 0x01 Response ID 0x01 Request parameter successful
44. e OPTE3 5 board is remotely selected its mode cannot be changed from the drive keypad 5 1 1 2 Bypass and Echo operating mode limitations It is not possible to use the Bypass or Echo modes when the Standard Telegram 20 is used In this case only PROF Idrive mode is allowed 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 40 COMMISSIONING 5 2 PROFIBUS DP BOARD MONITOR VALUES Code Parameter Min Max Unit Default ID Description xxxx Message counter y Status of communication M5 x 2 1 Profibus Status 0 0 5000 2 xxxx y y 0 Wait_Prm y 1 Wait_Cfg y 2 Data Exchange 1 Initializing M5 x 2 2 FB Protocol Status 1 3 2 Operational 3 Faulted 0 DP VO M5 x 2 3 Protocol 1 DP V1 1 9 6 kBaud 2 19 2 kBaud 3 93 75 kBaud 4 187 6 kBaud 5 500 kBaud 6 1500 kBaud 7 3 MBaud 8 6 MBaud 9 12 Maud 10 Auto M5 x 2 4 Baud Rate 1 10 1 PPO1 2 PPO2 3 PPO3 4 PPO4 5 PPO5 6 PPO6 M5 x 2 5 PPO Type 1 6 0 Not Used 1 ST1 M5 x 2 6 Telegram Type 0 4 2 ST1 4PD 3 ST1 8PD 4 ST20 5 2 1 MONITOR VALUE DESCRIPTIONS Profibus status This field has two values The first part is an incrementing message counter It in creases every time a message is received and holds a maximum value of 5000 after which it starts from 0 The second part is the Profibus communication status In Wait_prm the board is expecting a par
45. e to mains make sure that the front and cable co vers of the drive are closed During a coast stop see Application Manual the motor is still generating voltage to the drive Therefore do not touch the components of the AC drive before the motor has completely stopped Wait 5 minutes before starting any work on the drive gt PP gt gt gt 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 4 SAFETY 2 WARNINGS H The AC drive is meant for fixed installations only Do not perform any measurements when the AC drive is connected to the mains The touch current of the AC drives exceeds 3 5 mA AC According to standard EN 61800 5 1 a reinforced protective ground connection must be ensured See Chapter 1 3 If the AC drive is used as a part of a machine the machine manufacturer is responsible for providing the machine with a supply disconnecting device EN 60204 1 Only spare parts delivered by Vacon can be used At power up power brake or fault reset the motor will start immediately if the start signal is active unless the pulse control for Start Stop logic has been selected Futhermore the I O functionalities including start inputs may change if para meters applications or software are changed Disconnect therefore the motor if an unexpected start can cause danger The motor starts automatically after automatic fault reset if the autoreset func tion is activated S
46. ee the Application Manual for more detailed information Prior to measurements on the motor or the motor cable disconnect the motor cable from the AC drive Do not touch the components on the circuit boards Static voltage discharge may damage the components Check that the EMC level of the AC drive corresponds to the requirements of your supply network See Installation manual In a domestic environment this product may cause radio interference in which case supplementary mitigation measures may be required The AC drives are suitable for use ona circuit capable of delivering not more than 100 000 rms symmetrical amperes 600 V maximum A A A A A A A A A A A A Tel 358 0 201 2121 e Fax 358 0 201 212 205 SAFETY VACON 5 1 3 EARTHING AND EARTH FAULT PROTECTION CAUTION The AC drive must always be earthed with an earthing conductor connected to the earthing terminal marked with CL The touch current of the drive exceeds 3 5 mA AC According to EN 61800 5 1 one or more of the following conditions for the associated protective circuit shall be satisfied A fixed connection and al the protective earthing conductor shall have a cross sectional area of at least 10 mm Cu or 16 mm Al or b anautomatic disconnection of the supply in case of discontinuity of the protective earthing conductor See Chapter 5 or c provision of an additional terminal for a second protective earthin
47. f a Describes which part of a parameter 1 Attribute parameter should be accessed Use 0x30 for reading the text of a parame ter not supported Other values should not be used in OPTE5 OPTES Values 0 and 1 are allowed for non array parameters Specifies the number of 2 Number of elements elements which are Values 1 to 234 are allowed for array addressed in an array parameters Other values should not be used 34 Pararneternumber The number of the param Allowed values are those of supported i eter to be addressed parameters see chapter 6 3 4 Defines the first array ele Values 0 to 65535 are allowed 5 6 Subindex ment of the parameter to be accessed Other values are not allowed The Parameter number and Subindex fields are two octet fields while the Attribute and No of ele ments fields are one octet fields Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 57 6 3 2 4 Parameter value The parameter value field is included only in Change requests not in Read requests The parameter value field consists of a two octet parameter value header followed by a list of values Depending on the format of the parameter the octet size of a single value is one two or four octets The total size of the parameter value field thus depends on the format and number of values in the message Deter Field name Description Allowed values number Use 0x41
48. for Byte Use 0x42 for Word 1 Format Describes the data typeof Use 0x43 for Double Word the parameter Value 0x44 is used for Error Other values should not be used Defines thenumber of val Values 0 to 234 are possible Subject to 2 Number of values ues in the parameter value E field limitations as described below The value of the parame Values 0 to 65535 are allowed oe Value ne f Other values are not allowed Because of the limitation in the maximum length of the Parameter Access messages PROFIBUS DP 240 bytes the number of values which can be transmitted in one frame is limited by the parameter format 6 3 3 PARAMETER RESPONSES There are two types of parameter responses in PROFIdrive e Write response response to a Write request e Read response response to a Read request A read response over PROFIBUS DP V1 consists of three elements e PROFIBUS DP V1 header e Response header e Parameter value s depending on the request type A write response over PROFIBUS DP V1 contains only the PROFIBUS DP V1 header DP V1 header Response Parameter header value s 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 58 PROFIBUS DP INTERFACE 6 3 3 1 DP V1 header The DP V1 response header consists of 4 fields each one octet in size EES Field name Description Allowed values number Use Ox5E for read requests 1 F
49. formed in the slave or the drive Master to slave Slave to master field PKW request gt PKW response Control word gt Status word Setpoint value gt Actual speed value Process Data 1 8 gt Process Data 1 8 If present in the selected I O configuration 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON DRIVEN BY DRIVES Find your nearest Vacon office on the Internet at WWww vacon com Manual authoring documentation dvacon com Vacon Plc Runsorintie 7 65380 Vaasa Finland Subject to change without prior notice 2014 Vacon Plc Document ID 9 7 B Rev B DP DO 0 9 Sales code DOC OPTE3 E5 DLUK
50. g conductor of the same cross sectional area as the original protective earthing conductor Table 2 Protective earthing conductor cross section Minimum cross sectional area of the cor Cross sectional area of phase conductors S e responding protective earthing conductor mm 2 mm S lt 16 S 16 lt S lt 35 16 35 lt S S 2 The values above are valid only if the protective earthing conductor is made of the same metal as the phase conductors If this is not so the cross sectional area of the protective earthing conductor shall be determined in a manner which produces a conductance equivalent to that which results from the application of this table The cross sectional area of every protective earthing conductor which does not form a part of the supply cable or cable enclosure shall in any case be not less than e 2 5 mm if mechanical protection is provided or e 4mm if mechanical protection is not provided For cord connected equipment provisions shall be made so that the protective earthing conductor in the cord shall in the case of fail ure of the strain relief mechanism be the last conductor to be interrupted However always follow the local regulations for the minimum size of the protective earthing conductor NOTE Due to the high capacitive currents present in the AC drive fault current protective switches may not function properly 24 hour support 358 0 201 212 575 e Email vaconfa
51. ing present No warning present 8 Speed error within tolerance range Speed error out of tolerance range 9 Control by PLC requested Control by PLC not requested 10 f or n reached or exceeded f or n not reached 11 Not used 12 Drive is running Drive is stopped 13 Drive is ready for operation Drive is not ready for operation 14 15 Not used Bit 0 Readiness to switch on This bit indicates whether the drive is ready to switch on the power electronics When the bit has the value 0 the drive is not ready to switch on the power electronics When the bit has the value 1 the drive is ready to switch on the power electronics Bit 1 Readiness to operate This bit indicates whether the drive is ready to begin operation When the bit has the value 0 the power elec tronics is switched off and the drive is unable to begin operation When the bit has the value 1 the power elec tronics is switched on and the drive can begin operation if requested by the master Bit 2 State of operation This bit indicates whether the drive is operating or not When the bit has the value 0 the drive is not operating When the bit has the value 1 the drive is operating Bit 3 Presence of fault This bit indicates the presence of unacknowledged faults in the drive When the bit has the value 0 no unac knowledged faults are present in the drive When the bit has the value 1 at least one unacknowledged fault is present in the drive Bit 4 Coast s
52. le the placing of the board CO CJ Gi CC mg z Il cj lt tethemet LED tg 2024 emt Tel 358 0 201 2121 e Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 15 4 5 1 PREPARE FOR USE THROUGH FIELDBUS 4 5 1 1 OPTE3 Cabling Strip about 15 mm of the fieldbus cable see specification in ch 3 2 and cut off the grey cable shield Remember to do this for both bus cables except for the last device Leave no more than 10 mm of the cable outside the terminal block and strip the cables at about 5 mm to fit in the terminals See the figure below 10 d 11476_00 4 Also strip the cable now at such a distance from the terminal that you can fix it to the frame with the grounding clamp Strip the cable at a maximum length of 15 mm Do not strip the aluminum cable shield ES oo 9188 emf Connect the cable to its appropriate terminals on PROFIBUS Option Board termi nal block Fieldbus cable 3021 emf 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 16 LAYOUT CONNECTIONS AND INSTALLATION Using the cable clamp included in the delivery of the drive ground the shield of the PROFIBUS cable to the frame of the AC drive NOTE This can be done in all drives if there is no difference in
53. nd Active Current fields is the filtered motor current which is reported in percents of the value of PNU10116 The value in the Active Power field is the filtered motor power which is reported in percents of the value of PNU10117 See the table below Field Description Unit Reference Output current Filtered motor current 4000h 100 00 100 PNU10116 Active current Filtered motor current 4000h 100 00 100 PNU10116 Active power Filtered motor power 4000h 100 00 100 PNU10117 Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE Status word ZSW1 modification in ST20 The additional bits in the status word are presented in the table below VACON 47 Bits Description Value 1 Value 0 4 Coast Stop Not Activated or Coast Stop Activated or Inevitable Line Interruption Not Activated Inevitable Line Interruption Activated 5 Quick Stop Not Activated or Quick Stop Activated or External Interlock Not Activated External Interlock Activated 11 Adjustable Current Limit Or Torque Limit Not Adjustable Current Limit Or Torque Limit Reached Reached 12 Reserved Reserved 13 Motor Overload Not Activated Motor Overload Activated 14 Positive Speed Direction No Positive Speed Direction 15 Parameter Set 2 active Parameter Set 1 active This feature is not supported in OPTE3 5
54. nge request Alterna tively the request did not contain a com plete parameter address 0x6B Request is too short An access to a drive parameter through PNU10001 could not be completed Ge Drive paramet r was notfound because a drive parameter with the match ing ID could not be found 0x6D An invalid change request was provided The length and contentsotthe parameter change request could not be verified 0x6E 0xFF Reserved not used 6 3 3 5 Response header The response header consists of 4 fields each one octet in size EE Field name Description Allowed values number 1 Request Reference Unique number for EEN Mirrored by the slave request response pair Uses 0x01 for successful request parame ter operation Uses 0x02 for successful change parame ter operation EE pect Uses 0x80 to indicate that an invalid response An error in the A request ID was received 2 Response ID execution of a request is indicated by sekung gd Uses 0x81 for unsuccessful request this field parameter operation Uses 0x82 for unsuccessful change parameter operation Other values are not used Not used should be set to 3 Axis Number 1 in OPTE5 E3 Mirrored by the slave Requested number of Ihe number of parame Number of parameters in the response 4 ters affected by the parameters Mirrored from the request request 6 3 3 6 Parameter values Parameter val
55. not possible due to unspecified reasons 0x12 0x13 Reserved not used Change request with a value within the 0x14 Value impermissible allowed range but is otherwise not per missible The length of the response exceeds the oes Response too long maximum transmittable length 0x16 Impermissible parameter address Error in the parameter address field 0x17 Illegal format Illegal format was provided in write request Number of values in the write request does 0x18 Number of values are not consistent not match the number of values in the parameter 0x19 Axis non existent Access to non existent axis number 0x20 Parameter text cannot be changed Change request to 2 parameter If a parameter request does not have the 0x21 Invalid request ID request ID 01h or 02h this error code is returned 0x22 0x64 Reserved not used 0x65 Invalid request reference Unallowed value for request reference Unallowed value in request ID not Request Ge deen ei Parameter nor Change Parameter Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 61 Eicon Meaning When used number 0x67 Reserved not used 0x68 Invalid number of parameters Invalid number of parameters in request 0 or greater than 39 0x69 Invalid attribute Invalid attribute specified in request 0x6A Reserved not used Not enough parameter value data was transmitted in a Cha
56. number IND Parameter subindex VALUE Parameter value CW Control Word SW Status Word REF Reference Value 1 ACT Actual Value 1 PD Process Data 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 76 PROFIBUS DP INTERFACE 6 5 PARAMETER ACCESS IN PROFIDRIVE 2 0 6 5 1 DP V14 WITH PROFIDRIVE 2 0 In the PROF Idrive 2 0 mode only the following parameters are supported through DP V1 e 918 node address e 963 current baud rate e 980 number list of defined parameters e 10001 read parameter from drive In this case the parameter 980 contains four elements 918 963 10001 and 0 For information on using DP V1 with PROF ldrive 2 0 configuration see chapter 6 3 When using PPO1 PPO2 or PPO5 the PKW field is used to access parameters from the drive only The parameter number which is provided in the PKW field is interpreted as an application ID and is read from written to the drive 6 5 2 PARAMETER FIELD PKW IN PPO TYPES The parameter request field is structured into three subfields e D field 2 octets e Index field 2 octets e Value field 4 octets ID field Index field Value field The master formulates a task for parameter processing by issuing a request in the PKW field The master repeats this request until it receives a response from the slave The slave shall repeat its response until it receives a new request from the master
57. orted by the OPTE5 OPTE3 option board Par number Description Data type 915 selection for ES setpointtele Array of unsigned 16 bit integers 10 elements 916 Selection for data in actuatyalte Array of unsigned 16 bit integers 10 elements telegram 918 PROFIBUS DP node address Unsigned 16 bit integer 922 Telegram selection Unsigned 16 bit integer 923 List of all parameters for signals Array of unsigned 16 bit integers 122 elements 930 Operating mode Unsigned 16 bit integer 944 Fault message counter Unsigned 16 bit integer 947 Fault number Array of unsigned 16 bit integers 8 elements 950 Scaling of the fault buffer Array of unsigned 16 bit integers 2 elements 963 PROFIBUS DP actual baud rate Unsigned 16 bit integer 964 Drive Unit identification Array of unsigned 16 bit integers 6 elements 965 Profile identification number Unsigned 16 bit integer 975 Drive Object identification Array of unsigned 16 bit integers 7 elements 980 Number list of defined parameters Array of unsigned 16 bit integers 38 elements 981 999 Number list of defined parameters Arrays of unsigned 16 bit integers 1 element in each 9900 Dummy writeable single parameter Unsigned 16 bit integer 9901 Dummy writeable array parameter Array of unsigned 16 bit integers 8 elements 10001 Parameter in drive Unsigned 16 bit integer 10100 Profile control
58. point value by the master and instead uses a setpoint value of 0 During operation if this bit is set to 0 the drive decelerates to a standstill Bit 7 Fault acknowledge This bit is used to acknowledge faults in the drive When a rising edge 0 gt 1 is seen in this bit by the PRO FIBUS DP option board it requests the drive to acknowledge present faults The functionality of this bit is ris ing edge sensitive only Bit 10 Control by PLC This bit is used by the PROFIBUS DP master to indicate that it is in control of the slave and that the commands sent via fieldbus are valid During operation this bit must be 1 If the drive is not operating and this bit is 0 the drive cannot be started If the drive is operating and this bit becomes 0 the option board freezes the process data provided to the drive and sets its state to FAULT The drive reaction to this fieldbus fault depends on the drive parameteriza tion Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 49 6 2 4 PROFIDRIVE STATUS WORD ZSW1 Bits Description Value 1 Value 0 0 Ready to switch on Not ready to switch on 1 Ready to operate Not ready to operate nie follows setpoint pereon daben 3 Fault present No Fault 4 Coast stop not activated Coast stop activated 5 Quick stop not activated Quick stop activated 6 Switching on inhibited Switching on not inhibited 7 Warn
59. r 4 Stop by ramping Use stop function parameter 5 Short ramp time Normal ramp time 6 Freeze setpoint Unfreeze setpoint 7 Force setpoint to zero 8 Force fieldbus control Do not force fieldbus control 9 Force fieldbus reference Do not force fieldbus reference 10 11 Not used 12 Perform quick stop No action 13 15 Not used Effective only when a stop request is active i e bit 0 0 6 6 2 BYPASS STATUS WORD Bits Description Value 1 Value 0 0 Drive is ready Drive is not ready 1 Drive is running Drive is not running 2 Counterclockwise rotation Clockwise rotation 3 Fault present No faults present 4 Not used 5 Running at reference Not running at reference 6 Zero speed Non zero speed 7 Motor is magnetized Motor not magnetized 8 15 Not used or application specific 6 6 3 BYPASS SETPOINT AND ACTUAL VALUE In the Bypass operate mode the valid ranges for setpoint and actual values is 0 10000 which cor responds to 0 00 to 100 00 The desired direction of rotation is announced using bit 1 in the control word and the actual direc tion is indicated by bit 2 in the status word Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 81 6 7 DATA MAPPING IN ECHO OPERATING MODE In the Echo operating mode the data exchange messages sent from the fieldbus master is echoed back by the slave No processing of the information is per
60. r to do this for both bus cables except for the last device Leave no more than 10 mm of the cable outside the terminal block and strip the cables at about 5 mm to fit in the terminals See the figure below 10 D 11476_00 5 Also strip the cable now at such a distance from the terminal that you can fix it to the frame with the grounding clamp Strip the cable at a maximum length of 15 mm Do not strip the aluminum cable shield ES em 9188 emf Connect the cable to its terminal on PROFIBUS Option Board terminal Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 19 the PROFIBUS cable to the frame of the AC drive tial OICHT an 18 Cer EE gt a a aa For MR4 Using the cable clamp included in the delivery of the drive ground the shield of NOTE This can be done in all drives if there is no difference in PE potential between the drives However if there is PE potential difference then the shield should be connected to PE only at one point in the system The shields of the cables shall be joint but not connected to several PE points with different poten 1 Tighten the grounding cable tie around the stripped part of the cables
61. rameter Access Number of data octets in Number of octets in request header the parameter request 4 Data Length i parameter address es and parameter frame This count excludes EES fields the DP V1 header 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 6 56 PROFIBUS DP INTERFACE 6 3 2 2 Request header The request header consists of 4 fields each one octet in size Ostet Field name Description Allowed values number Unique number for each request response pair Values 1 to 255 are allowed 1 Reguest Refer nce This value is changed by q the master for each new Value 0 restricted by PROFIdrive 4 1 gt only request It is mirrored by 1 255 allowed the slave in the response Use 0x01 for Read requests 2 Request ID Defingsthe Spe of Use 0x02 for Change requests request Other values are not allowed Not used should be set to Use 1 for OPTES E3 3 Axis Number 1 in OPTES E3 Other values should not be used Values 1 to 39 are allowed Red ested EE The number of parame 4 q ters affected by the The value 0 is not allowed parameters request Values 40 to 255 are not allowed 6 3 2 3 Parameter address The parameter address consists of 4 fields totaling six octets in size EE Field name Description Allowed values number Use 0x10 for reading writing the value of a parameter Use 0x20 for reading the description o
62. riable index also includes information about the base unit of the quantity The least significant octet is referred to as conversion index Using the conversion index it is pos sible to convert a parameter value into the base quantity as specified by the variable index Each conversion index corresponds to a factor A and an offset B SE SE Base unit Allowed units Fonversion index quantity indexes 0 No dimension N A N A 0 Watt 0 9 Power Watt Kilowatt 3 1 second 0 11 Speed 1 second 1 minute 67 1 hour 72 F 1A 0 22 Electrical current 1 Ampere 01A a 24 Ratio Percent 0 The following conversion indexes are used SE Factor A Factor B 0 N A 0 1 1 0 E 1 0 67 1 60 1 667 E 2 0 72 1 3600 2 778 E 4 0 The following two equations are used to calculate the value of the parameter e Physical value in the specified unit transmitted value x standardization factor e Physical value in the base unit transmitted value xstandardization factor x A B Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 65 EXAMPLE 1 A parameter has variable index 11 i e Speed and base unit is 1 second The conversion index is 67 i e the value transmitted from drive has the unit 1 minute Transmitted value 1200 Standardization factor 1 0 Variable index 11 Speed base unit is 1 second e e J e Conversion inde
63. ted frame size 11567_00 Assemble a clamp on top of the grounding plate on both sides of the option board 11568_00 fo he e O bai gt Cc fo O bai gt oO Lu e LO g LO N Ki N N oO CO LO CH bu o Q Qa bal 1 u bal o L 1 Kai N VACON 28 LAYOUT CONNECTIONS AND INSTALLATION 8a For MI4 Close the cover 11570_00 Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 29 4 7 INSTALLATION IN VACON 20 X AND 20 CP Do not add or replace option boards or fieldbus boards on an AC drive with the power switched on This may damage the boards Open the cover of the drive 11643_00 MU3 example The relay outputs and other I 0 terminals may have a dangerous control voltage present even when the drive is disconnected from mains 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 30 LAYOUT CONNECTIONS AND INSTALLATION Remove the option slot cover 11644_00 Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION VACON 31 Make sure that the sticker on the connector of the board says dv dual voltage This in
64. teees 51 6 2 8 Shortlist of commands to start the drive 52 6 2 7 Coding of data Signals sieves seicescsvesncececesieencs ceaks vouncededhbwetacee caus a Ea SEENE Ai 53 6 3 Parameter Access in PROFIdrive A1 54 6 3 1 Parameter ACCESS senuencge tnr At ttt EEEAE EEE EEEEREEE EEEREN EEE EEEE EEEn EEE 6 3 2 Parameter renuests ttrt tt ttr AAE EEEE EENEEEEEEAEAEEEEEAEEEEEEAEEEEEEEE EAEEren EEEE 6 3 3 Parameter response 6 3 4 Example requests and responses ecccccccecceenecneeceeceneeeeeceeseeeeeseesesneeeeeeesesnseeeeeeseninees 6 3 5 Supported parameiers tt trr AtE EEE EEAEEEEEEAEEEEEEEAEEEEEEEEEEEEEE EE EER EEEren neee 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 2 6 4 Data mapping for PROFIdrive 20 73 6 4 1 State machine for PROFIdrive EE 74 GAZ PRO YDES atune e er ie aden A a aE eA Ea O EE 74 65 Parameter Access in AR e E EN 76 baie DPV with PROFIdTIv 2 0 sotisa aa e a E EAEE dien 76 6 5 2 Parameter field PKW in PPO types EEN 76 6 9 3 EXAMPle vecceccccncaeedadetavens a a aaea ae E eaa AEE ea a Ea N EEA 78 6 6 Data Mapping in Bypass operate mode 80 6 6 1 Bypass c ntrol word vecietie serccewsven ctedeentevesecevenvede sev cctuveesveedenvede seucebabendecdecuuvetescacctavteerescetie 80 6 6 2 Bypass status word 80 6 6 3 Bypass setpoint and actual value eceeccceccecescecceeeeeeeeeeeeeeceeaeeeeceeeaeeeeessesnsieeeeeesssteeees 80 6 7 Data Mapping in Echo operating mode 81 Tel 358 0 201 21
65. tension Unsigned16 Not used always 0 SE Parameter number the value of which is Normalization refer A GE 11 Unsigned16 used as normalization reference for the ence parameter Des ee parameter whose description this is 12 Normalization field Unsigned16 Contains information about normalization of this parameter The subindex 0 for the parameter description element corresponds to the complete description element Thus if a parameter access targets this subindex of a parameter description all the above 12 fields are re turned for a total of 46 octets Tel 358 0 201 2121 e Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 63 6 3 3 8 Identifier field The identifier field consists of the following parts Bits Name Description Specifies the data type of the parameter value Value 3 corresponds to Integer16 0 7 Data type Value 6 corresponds to Unsigned16 Value 10 corresponds to array of Unsigned8 If this bit is set then physical values cannot be calcu Standardization factor and variable lated for the parameter Values in standardization 8 attribute not relevant factor and variable attribute fields are not relevant If this bit is cleared then the standardization factor and variable attribute are valid If this bit is set then the value of the parameter can 9 Parameter is read only not be changed 10 Additional text array available Not supported is always 0 11 Reserved Always 0
66. ths Following cables can be used for example e Belden PROFIBUS Data Cable 3079A e Olflex PROFIBUS Cable 21702xx e Siemens SINEC L2 LAN cable for PROFIBUS 6XV1 830 0AH10 SLAVE stave Jil Jl SLAVE SLAVE 32 devices segment 32 devices segment A M lt gt KEE Max 126 stations 4 segment l Termination resistor R Bus repeater 9308 emf Figure 1 Cabling and bus termination 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 10 LAYOUT CONNECTIONS AND INSTALLATION 4 LAYOUT CONNECTIONS AND INSTALLATION The PROFIBUS DP fieldbus is connected to the OPTE3 board using a 5 pin pluggable bus connector or to the OPTE5 board using a 9 pin female sub D connector The only difference between OPTE3 and OPTE5 boards Is the fieldbus connector 4 1 PROFIBUS OPTE3 E5 OPTION BOARD LAYOUT EIN PS BS FS 3000 emf Figure 2 OPTE3 E5 board layout 4 2 CONNECTIONS Signal Connector Description Shield Cable shield VP Supply voltage plus 5V RxD TxD P Receive Transmit data plus B RxD TxD N Receive Transmit data minus A DGND Data ground reference potential for VP Table 5 OPTE3 board connections Tel 358 0 201 2121 Fax 358 0 201 212 205 LAYOUT CONNECTIONS AND INSTALLATION 4 3 LED INDICATIONS The LED indications are the same on both OPTE3 and OPTE5 option boards P
67. top activated This bit indicates whether a coast stop command is active or not When the bit has the value 0 a coast stop command is active When the bit has the value 1 no coast stop command is active Bit 5 Quick stop activated This bit indicates whether a quick stop command is active or not When the bit has the value 0 a quick stop command is active When the bit has the value 1 no quick stop command is active Bit 6 Switching on inhibition This bit indicates whether the power electronics may be switched on or not When the bit has the value 0 the power electronics may be switched on When the bit has the value 1 the power electronics are prevented from switching on Bit 7 Presence of warning This bit indicates the presence of warning alarm information in the drive When the bit has the value 0 no warning is present When the bit has the value 1 a warning is present 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 50 PROFIBUS DP INTERFACE Bit 8 Running at setpoint This bit indicates whether the drive is operating and the actual speed value matches the setpoint value When the bit has the value 0 the actual speed value does not match the setpoint value When the bit has the value 1 the actual speed value matches the setpoint value Bit 9 Request control by master This bit indicates whether the field bus master should take control of the drive When this bit has the value 0 the master need not t
68. ues are included in the response only if the request was of Request parameter type For de tails on the contents of this field see Parameter value on page 57 24 hour support 358 0 201 212 575 e Email vaconfavacon com VACON 62 PROFIBUS DP INTERFACE 6 3 3 7 Parameter description elements For each implemented parameter there exists a corresponding parameter description element which can be read from the device Acomplete parameter description element consists of 46 octets which are structured as follows Sub SCH index Field name Data type Description 1 Identifier ID Unsigned16 Bitmask with information about the parameter characteristics 2 Number of array ele Unsigned16 For array parameters the number of ele ments ments in the array If the information represented by the er parameter can be converted into some 3 Standardisation factor Sarina aint standardized form this field contains fac tor for this conversion 4 Variable attribute Array of two Unsigned8 Contains twoindex numbers for describing the parameter information 5 Reserved Array of four Unsigned8 Reserved always 0 6 Name ASCII string 16 characters Symbolic name of the parameter 7 Low limit Array of four Unsigned8 Limit for valid values of the parameter 8 High limit Array of four Unsigned8 Limit for valid values of the parameter 9 Reserved Array of two Unsigned8 Reserved always 0 10 ID ex
69. unction Number PROFIBUS DP specific Use 0x5F for write requests operation number Other values are not used in the Parameter Access PROFIBUS DP specific ref This value is mirrored from the associated 2 Slot Number erence to internal device request module PROFIBUS DP specific Use 47 for Parameter Access in OPTE5 E3 2 Ee indies used to address GR Other values should not be used for ferent properties Parameter Access Nutber pt data Octet Number of octets in response header the parameter request 4 Data Length 8 parameter address es and parameter frame This count excludes vatuele fields the DP V1 header 6 3 3 2 Error response If an error occurred in the Parameter Access the response provided by the slave is an error response Its PROFIBUS DP V1 header contents differ from a normal read write response An error response contains 4 octets as described below Octet Field name Description Allowed values number The slave returns OxDE to indicate an error read response PROFIBUS DP specific The slave returns OxDF to indicate an error 1 Function Number operation number write response Other values are not used in the Parameter Access Defines how the error Always 128 in PROFldrive 2 Eitor Dec d information in the follow ing two fields should be Other values are not used in the Parameter decoded Access High 4 bits indicate error 3 Error Code 1 class 4 lower bits indicate See chapter 6
70. used is normalized according to the following table Actual value Speed Direction of rotation Description of value 0xC000 16384d 100 00 REVERSE Full speed in REVERSE direction 0x0000 0d 0 00 N A Standstill 0x4000 16384d 100 00 Status Word dependent Full speed in FORWARD direction If the operate mode is Bypass or Echo the value is in the range of Od to 10000d The scale of the actual value is 0 01 In this case the value 0 corresponds to the parameterized Minimum Frequency in the drive while 100 corresponds to Maximum Frequency The direction of rotation is indicated in the Bypass mode status word bit 2 Actual value Speed Direction of rotation Description of value 0x0000 0d 0 00 N A At Minimum Frequency 0x2710 10000d 100 00 FORWARD Full speed In Echo mode the value is the same as commanded by the master When using PPO types 1 6 the speed actual value corresponds to that of the operate mode By pass Refer to Vacon NX OPTC3 C5 Profibus User Manual chapter 7 4 5 for more details 6 2 7 NORMALIZATION REFERENCE PARAMETER Since the speed setpoint and actual values are provided in normalized fashion as a ratio with 0x4000 corresponding to 100 00 a manufacturer specific parameter with PNU 10111 is available The value contained in this parameter indicates the number of RPM that corresponds to 100 See chapter
71. vacon com VACON 6 SAFETY Do not perform any voltage withstand tests on any part of the AC drive There is A a certain procedure according to which the tests shall be performed Ignoring this procedure may result in damaged product 1 4 ELECTRO MAGNETIC COMPATIBILITY EMC The AC drives comply with IEC 61000 3 12 provided that the short circuit power Ger is greater than or equal to 120 Rsce at the interface point between the user s supply and the public system It is the responsibility of the installer or user of the equipment to ensure by consultation with the distribu tion network operator if necessary that the equipment is connected only to a supply with a short circuit power Scc greater than or equal to 120 Rsce 1 5 COMPABILITY WITH RCDS If a fault protection relay is used it must be of at least type B preferably B according to EN 50178 with a trip level of 300 mA This is for protection not for touch protection in grounded systems NOTE You can download the English and French product manuals with applicable safety warning and caution information from www vacon com downloads REMARQUE Vous pouvez t l charger les versions anglaise et francaise des manuels produit contenant l ensemble des informations de s curit avertissements et mises en garde applicables sur le site www vacon com downloads Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP GENERAL VACON 7 2 PRO
72. will return an error Tel 358 0 201 2121 Fax 358 0 201 212 205 PROFIBUS DP INTERFACE VACON 55 6 3 2 PARAMETER REQUESTS There are two types of parameter requests in PROFldrive e Read requests for reading parameters from the device e Change requests for writing parameters to the device Each parameter request over PROFIBUS DP V1 consists of four elements e PROFIBUS DP V1 header e Request header e Parameter address e Parameter value only in Change requests Parameter Parameter DP V1 header Request header addressles value s OPTE5 E3 supports a maximum of 240 octets of data which includes the request header parame ter address es and parameter value s 6 3 2 1 DP V1 header The DP V1 header consists of 4 fields each one octet in size Octet Field name Description Allowed values number Use Ox5E for read requests Use Ox5F for write requests The slave returns OxDE to indicate error in 1 Function Number PROFIBUS DP specific read request operation number The slave returns 0xDF to indicate error in write request Other values are not allowed in the Param eter Access PROFIBUS DP specific ref Use 0 for OPTE5 E3 2 Slot Number erence to internal device module Other values should not be used Use 47 decimal for Parameter Access in PROFIBUS DP specific OPTE5 E3 3 Index index used to address dif ferent properties Other values should not be used for Pa
73. x 67 The transmitted value has the unit 1 minute Physical value in the specified unit 1 min 1200 x 1 0 1 minute 12001 minute Physical value in the base unit 1 sec 1200 x1 0 x 1 60 De 201 second EXAMPLE 2 A parameter has variable index 22 i e Electrical current and base unit is 1 Ampere The conver sion index is 1 i e the value transmitted from drive has the unit 0 1 A Transmitted value 35 Standardization factor 1 0 Variable index 22 Electrical current base unit is 1 Ampere e Conversion index 1 The transmitted value has the unit 0 1 Ampere Physical value in the specified unit 0 1 Ampere 35 x 1 0 35 0 1 Ampere Physical value in the base unit 1 Ampere 35 x1 0x0 1 0 3 5 Ampere 6 3 3 12 Name field This field contains 16 ASCII characters which form the symbolic name for the parameter 6 3 3 13 Low High limit fields These fields contain the possible low and high limits of the parameter If the parameter is a string the limits are irrelevant 6 3 3 14 ID extension field This field is not used in the PROFldrive 4 1 specification and is always 0 6 3 3 15 Normalization reference parameter field For parameters with the physical quantity Ratio it may be possible to convert the value into an other physical unit by use of a reference parameter If this is the case this field contains the param eter number PNU of the reference parameter for this value E g the speed setpoint and

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