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Troubleshooting - Mid-Island Electrical Supply

1. Figure C 13 Too small of a gain The armature voltage increases where Arm Volt Kp 3 and Arm Volt Ki 5 Top Par 234 Fld Current Pct Bottom Par 233 Output Voltage C 30 Application Notes Tuning the Field Current Curve The function of the field current curve is to control the actual motor flux and subsequently motor torque if the field goes into an overvoltage condition Figure C 15 below illustrates the relationship between flux and flux current when the field current curve is defined versus not defined Important Complete the procedures in the order listed below when tuning the field current curve e Field current regulator Refer to Fine Tuning the Field Current Regulator on page C 23 e Field current curve tuning Flux if curve Voltage regulator in the field converter Refer to Fine Tuning the Voltage Regulator in the Field Converter on page C 28 Figure C 15 Curve Conversion Flux Current Par 234 Fld Current Pct Par 280 Nom Mtr Fld Amps amp 10096 2 Par 916 Fld Const 90 Pct os J Curve A Par 280 Nom Mir Fld Amps 50 fes Par 917 Fld Const 70 Pci 3 d Par 918 Fld Const 40 Pct 40 50 70 90 100 Par 500 Field Ref Pct Application Notes C 31 Examples e Curve
2. AC Line IP00 Open Style Drive Cat No DC Amps Amps HP Line Reactor Cat No Line Reactor kW HP AC Input Contactor Cat No 20P 41AD4P1 4 1 3 3 2 1321 3R4 A 55 75 100 C12D10 20P 41AD6P0 6 4 9 3 1321 3R8 A 75 1 100 C12D10 20P 41AD010 10 8 2 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 41AD014 14 11 4 7 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 41AD019 19 15 5 10 1321 3R18 B 1 5 7 5 2 10 100 C23D10 20P 41AD027 27 22 1 15 1321 3R55 B 11 22 15 30 100 C23D10 20P 41AD035 135 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P 41AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P 41AD052 52 42 5 30 1321 3R55 B 11 22 15 30 100 C43D10 20P 41AD073 173 59 6 40 1321 3R80 B 30 40 100 C60D10 20P 41AD086 186 70 3 50 1321 3R100 B 37 45 50 60 100 C85D10 20P 41AD100 100 81 7 60 1321 3R100 B 37 45 50 60 100 C85D10 20P 41AD129 129 105 4 75 1321 3R160 B 56 75 75 100 100 D110D11 20P 41AD167 167 136 4 100 1321 3R160 B 56 75 75 100 100 D140D11 20P 41AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P 41AD250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P 41AD330 330 269 6 200 1321 3RB320 B 149 200 100 D300ED1 1 20P 41AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED11 20P 41AD495 495 404 4 300 1321 3R500 B 223 7 300 100 D420ED11 20P 41AD667 1667 544 9 400 1321 3R600 B 298 3 400 100 D630ED11 Table A N 460V AC Input Non Regenerative Driv
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4. 20 00 ms DIV Figure C 10 Spd Reg Ki too high Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct 20 00 ms DIV Figure C 11 Spd Reg Ki correct Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct 20 00 ms DIV C 28 Application Notes Fine Tuning the Voltage Regulator in the Field Converter Important In most cases DC motors with independent excitation work with a constant field Par 469 Field Mode Sel 0 Base Speed In this case it is not necessary to optimize the regulator of the field current and the regulator of the armature voltage When field weakening occurs the voltage regulator keeps the armature voltage at a constant level The critical point for this regulator is at the beginning of field weakening because with the saturation of the motor field the system requires more consistent changes in the field current in order to carry out a flux change Tune the regulator so that the armature voltage undergoes very small changes Important Before the optimization of the voltage regulator the speed and field current regulators must have already been tuned Refer to Tune the Current Regulator on page 2 8 and Fine Tuning the Field Current Regulator on page C 23 1 Configure the following Test Generator parameters Set P
5. Troubleshooting 4 5 Fault No Type Description Action Hardware Fault 130 02 A non resettable hardware error has occurred Cycle power to the drive If the problem persists replace the Control board Heatsink OvrTemp 8 02 The heatsink temperature is too high Possible causes include The surrounding air temperature is too high Lower the surrounding air temperature The drive s cooling fans have failed drives gt Check the fan fuses and fans If the fan fuses have 110 A failed replace the fuses The fans have failed replace the fans e The heatsink is dirty Clean the heatsink Interrupt Error 181 A non resettable software error has occurred in Report this error to the manufacturer the main application Main Contactor 10 One of the following has occurred e Check all contactor wiring and drive jumpers Repair e The Main and or Dynamic Brake DB or replace the contactor s if the problem s persist contactor failed to open or close in the proper e Check the digital input and or relay output 1 amount of time terminals 35 and 36 wiring and configuration using e A digital input and or relay output 1 is Pars 1391 ContactorControl 1392 Relay Out 1 incorrectly wired and or configured Sel and Digital Inx Sel Refer to Using e Wiring to a digital input configured for contactor Contactors on page 1 9 for more informat
6. Communication Adapter The following Communication Adapter kits are available for use with the Kits PowerFlex amp DC drive Comm Option Catalog Number BACnet MS TP RS 485 Communication Adapter 20 COMM B ControlNet Communication Adapter Coax 20 COMM C DeviceNet Communication Adapter 20 COMM D EtherNet IP Communication Adapter 20 COMM E HVAC Communication Adapter 20 COMM H Interbus Communication Adapter 20 COMM I LonWorks Communication Adapter 20 COMM L PROFIBUS DP Communication Adapter 20 COMM P ControlNet Communication Adapter Fiber 20 COMM Q Remote 1 0 Communication Adapter 20 COMM R RS 485 DF1 Communication Adapter 20 COMM S External Comms Power Supply 20 XCOMMAC PS1 DPI External Communications Kit 20 XCOMMDC BASE External DPI VO Option Board 20 XCOMMIO OPT1 Compact I O to DPI SCANport Module 1769 SM1 Serial Null Modem Adapter 1203 SNM Smart Self povvered Serial Converter RS 232 1203 SSS includes 1203 SFC and 1202 C10 Cables Universal Serial Bus USB Converter 1203 USB includes 2m USB 20 HIM H10 amp 22 HIM H10 Cables For use only with External DPI Communications Kits 20 XCOMM DC BASE What The Communication Communication Adapter module w captive screws e Adapter Kit Includes e Internal Interface cable e Communication Adapter User Manual Additional components based on the option selected Tools That You Need e Phillips screwdriver Phillips is a registered tradem
7. For information on See page Specifications A 1 IP20 NEMA UL Type Open Watts Loss A4 Communication Configurations A 4 Drive Power Circuit Protection A 7 Control Power Circuit Protection Fuses A 14 AC Input Line Reactors and AC Input Contactors A 16 DC Output Contactors and Dynamic Brake Resistor Kits A 18 Category Specification Agency According to file E59272 for the series of the approved devices Certification O us The drive is also designed to meet the following specifications NFPA 70 US National Electrical Code Category Specification Drive Type Full Wave Regen 6 Pulse Regulated Field Supply Protection Heat Sink Thermistor Monitored by microprocessor overtemp trip Drive Overcurrent Trip Software Overcurrent Trip Hardware Overcurrent Trip 200 of rated current typical 220 300 of rated current dependent on drive rating Environment 1 1 PowerFlex DC drives must be installed in a Po Line transients Up to 2000 volts peak per IEC 6100 4 5 Control Logic Noise Showering arc transients up to 1500V peak Immunity Power Ride Thru 15 milliseconds at full load Logic Control Ride Thru 0 5 seconds minimum 2 seconds typical Ground Fault Trip Phase to ground on drive output Short Circuit Trip Phase to phase on drive output Altitude 1000 m 3300 ft max without derating De rate output power by 1 296 for every 100 meters 328ft above 1000 meter
8. HIM Overview B 5 Example Displays BSP File Monitor Motor Control Speed Command FP Group Motor Data Field Config Torq Attributes FG Parameter Field Reg Enable Fld Economy En Field Mode Sel FG Par 499 Enabled FG Par 499 group list Numeric Keypad Shortcut If using a HIM with a numeric keypad press the ALT key and the key to access the parameter by typing its number The HIM can be removed or installed while the drive is powered Important HIM removal is only permissible in Auto mode If the HIM is removed while in Manual mode or the HIM is the only remaining control device a fault will occur Step To remove the HIM 1 Press ALT and then Enter Remove The Remove HIM confirmation screen appears 2 Press Enter to confirm that you want to remove the HIM 3 Remove the HIM from the drive To install HIM 1 Insert into drive or connect cable Key s Example Displays Gc Remove Op Intrfc Press Enter to Disconnect Op Intrfc Port 1 Control B 6 HIM Overview Notes HIM Overview B 7 Analog Input Configuration Analog Input 1 Ref 14 Anlg In1 Config 10V Appendix C Application Notes For information on See page For information on See page Analog nput Configuration C 1 Speed Feedback C 12 Current Speed Curve C 4 Scale Blocks C 13 D
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10. No Fault No Fault 2 Auxiliary Input 64 Drive Overload 3 Power Failure 70 Sustained Curr 4 AC Undervoltage 71 Port1 Adaptor 5 Arm Overvoltage 15 Port 2 Adaptor 6 Fld Current Loss Port 3 Adaptor 8 Heatsink OvrTemp Port 4 Adaptor 10 Main Contactor Port 5 Adaptor 13 Over Current 81 Port 1 DPI Loss 16 Motor Over Temp 85 Port 2 DPI Loss 25 Overspeed Port 3 DPI Loss 56 STune Overspeed Port 4 DPI Loss 57 SIune Stalled Port 5 DPI Loss 58 STune LoadHi 91 Encoder Loss 59 STune CurLimit 100 EEPROM Error 60 STune FrictionLo 130 Hardware Fault 61 STune Timeout 131 Interrupt Error 62 STune Aborted 132 Dsp Error UT Fault numbers not listed are reserved for future use Clearing Alarms Alarms are automatically cleared when the condition that caused the alarm is no longer present Alarm Descriptions The status of the alarms can be viewed in 1380 Drive Alarm 1 Table 4 C Alarm Descriptions and Actions Alarm Type Description AnalogCflet More than one of the drive s reference inputs Pars 70 75 and 80 Anlg Inx Sel Pars 1323 1327 DPI Px Select or Par 1021 Encoder Out Sell are set to Speed Ref A or Speed Ref B This alarm takes precedence over the EncoderCflct alarm when both are present Refer to Figure C 1 or Speed Reference Selection on page D 5 for a graphical representation of the drive s reference selections Arm D There is a possible overvoltage on the armature circuit or Par 175 Rated
11. Current Speed Par 162 Max Feedback Spd Par 756 TrqTpr Spd e Enable the current speed curve function by setting parameter 750 TrqTpr Enable to 1 Enabled e Set the current limit for both directions of rotation in four quadrant drives in parameter 751 TrqTpr Lim0 The value specified in this parameter overrides the value of parameters 8 Current Lim Pos and 9 Current Lim Neg e Setthe threshold speed at which current torque reduction begins in parameter 756 TTrqTpr Spd Set the first reduced current limit in parameter 752 TTrqTpr Lim1 The value defined in this parameter must be less than the value in parameter 751 TrqTpr Lim0 and greater than the values in parameters 753 TrqTpr Lim2 754 TrqTpr Lim3 and 755 TrqTpr Lim4 e Setthe second third and final reduced current limits in parameters 753 TrqTpr Lim2 754 TrqTpr Lim3 and 755 TrqTpr Lim4 respectively The value of each subsequent parameter must be less than the previous parameter s value The drive will maintain the value specified in parameter 755 TrqTpr Lim4 up to the value set in parameter 162 Max Feedback Spd Droop Compensation PID Function Application Notes C 5 The Droop function is used when the current must be balanced between two drives A typical situation is when two motors are mechanically coupled and must run at the same speed If because of differences in the drive s speed regulators one of the m
12. A 12 Supplemental Drive Information Table A G 230V AC Input Frame C Recommended Field Circuit Fuses Drive Fuse Code FS3 See Figure A 6 on page A 11 Current and Figure A 7 below for location Rating Ferraz Shawmut Code Bussmann Gould Shawmut Table A H 460V AC Input Frame C Recommended Field Circuit Fuses Drive Fuse Code FS3 See Figure A 6 on page A 11 Current and Figure A 7 below for location Rating Ferraz Shawmut Code Bussmann Gould Shawmut 495 20 10x 38 mm FWC 25A10F A60Q25 7 667 A60Q25 8 Figure A 7 Frame C Field Circuit Fuse Location Field circuit fuses are located on the Control EMI shield which holds the Control board Note Drive shown with front covers removed Supplemental Drive Information A 13 Table A I 230V AC Input Frame C Recommended AC Input Line Fuses Drive Fuse Code FS4 See Figure A 6 on page A 11 and Figure A 8 below for Current location Rating DC Bussmann Ferraz Shawmut Gould Shawmut Code Square Body Flush End Contact 521 170M5466 switch 170H0069 PC32UD69V1000TF switch MS3 V1 5BS Table A J 460V AC Input Frame C Recommended AC Input Line Fuses Drive Fuse Code FS4 See Figure A 6 on page A 11 and Figure A 8 below for Current Ac location Rating DC Line Bussmann Ferraz Shawmut Gould Shawmut Code Amps Amps Square Body Flush End Contact 495 495 1404 4 170M5464 switch 170H0069 PC32UD69V800TF
13. 1 2 HUBBELL Y95W808GB Must be sourced separately from drive HUBBELL Y101W595GB Must be sourced separately from drive HUBBELL Y109W542GB Must be sourced separately from drive Coil voltage 115V AC 50 60Hz ABB 520 2 11 ABB contactor for drives with no dynamic brake ABB EHDB520C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB EHDB650C2P 1L ABB contactor for drives with no dynamic brake ABB EHDB650C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB EHDB800C2P 1L ABB contactor for drives with no dynamic brake ABB EHDB800C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available SISTSESSZE BISTA A 20 Supplemental Drive Information Table A R 460V AC Input Non Regenerative Drives DB AC Armature Resistor Brake DC Loop DC Contactor Drive Cat DC Line Dynamic Brake Voltage DB Resistor Size Amps Contactor Crimp Lugs Cat No Amps Amps HP Resistor Kit Cat No Volts Size ohms Watts Required Cat No 20P 21ADAP 14 1 3 3 2 1370 DBH63 500 81 255 6 17 1370 DC56 11370 LG40 1 20P 21AD6P 6 4 9 3 1370 DBH64 500 62 245 8 06 1370 DC56 11370 LG40 0 20P 21AD010 10 8 2 5 1370 DBH65 500 45 245 11 11 137
14. Frame A When metal pin fits in keyhole lifi cover off drive chassis Installing a Communication Adapter E 5 b On frame B and C drives loosen but do not remove the screws that secure the top cover to the drive then slide the cover up and off the drive chassis Important The HIM assembly is connected via a cable to the Control board and therefore will not pull free from the drive until disconnected See page E 6 for instructions Frames B amp C Frame B shown L E 6 nstalling a Communication Adapter 5 Disconnect the HIM Communication cable from the connector on the upper right corner of the Control board and set the cover aside All Frames Frame A shown Ac Pull tabs out to disconnect cable 6 Secure and ground the Communication Adapter to the EMI Shield on the drive using the four captive screws Important All screws must be tightened because the adapter is grounded through a screw to the EMI shield Recommended tightening torque is 0 9 N m 8 Ib in 7 Connect the Internal Interface cable
15. 200 rated current for three seconds then fault Field Output Voltage 200V DC 230V AC 310V DC 400V AC 360V DC 460V AC Maximum field output voltage is 0 85 x AC input line voltage Controller Current Overload 150 rated current for one minute 200 rated current for three seconds Max Short Circuit Ratings Input Voltage Converter Size Short Circuit Rating 7A 180 A 5 000 A x 218 521A 10 000 A 4 1 86A 5 000 A 460V AC 100 330 A 10 000 A 412 667 A 18 000 A Control Speed Regulation All operating modes Max speed 8000 rpm Digital reference resolution 0 25 rpm Analog reference resolution gt 0 25 rpm with Digital Incremental Encoder 1000 1 rpm bi directional Performance Accuracy 0 02 typical with DC Analog Tachometer 100 1 rpm DC tach bi directional Performance accuracy 0 196 with Armature Feedback 500 1 rpm 5 rad sec bandwidth Subject to motor specs current loop tuning Torque Regulation Resolution 1 2000 Performance accuracy 0 296 typical Field regulation 1 500 Supplemental Drive Information A 3 Category Specification Feedback Encoder Type Incremental dual channel two channel optional Devices with jumper differential recommended or single ended Input Voltage Configurable for 2 5V 5 2V switch S21 in ENC_5 position or 5 4V 15 2V switch
16. 20P 41AB521 521 426 150 2 240 0 322 6221 781 m 0 Qty 4 CUTLER HAMMER G3AP50 Two in series two in parallel Must be sourced separately from drive HUBBELL Y139W322GB Must be sourced separately from drive 6 Coil voltage 115V AC 50 60Hz 4 ABB EHDB520C2P 1L ABB Contactor for drives with no Dynamic Brake ABB EHDB520C 1L ABB Contactor for drives with Dynamic Brake Must be sourced separately from drive 6 Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available Table A P 230V AC Input Non Regenerative Drives Dynamic DB DB AC Brake Armature Resistor Resistor Brake DC Loop DC Contactor Drive Cat DC Line Resistor Kit Voltage Size Size Amps Contactor Cat Crimp Lugs Cat No Amps Amps Cat No Volts ohms Watts Required No No 20P 21AB7P0 7 5 7 1 5 1370 08162 1240 20 420 12 00 1370 DC56 1370 LG40 20P 21AB9P0 9 74 2 1370 DBL63 240 20 420 12 00 1370 DC56 1370 LG40 20P 21AB012 12 9 8 3 1370 DBL64 1240 15 420 16 00 1370 DC56 1370 LG40 20P 21AB020 20 16 5 1370 DBL65 1240 8 6 420 27 91 1370 DC56 1370 LG40 20P 21AB029 29 24 7 5 1370 DBL66 240 6 345 40 00 1370 DC56 1370 LG40 20P 21AB038 38 31 10 1370 DBL67 1240 5 330 48 00 1370 DC56 1370 LG40 20P 21AB055 55 45 15 1370 DBL68 1240 3 5 385 68 57 1370 DC56 1370 LG56 20P 21AB073 73 60 20 1370 DBL69 1240 2 6 385 92 31 1370 DC110 1370 LG92 20P 21AB093 93 76
17. 3 18 Torq Current Pct 3 42 Torq Limit Type 3 30 Torq Red CurLim 3 30 Torque Const 3 20 Torque Negative 3 46 Torque Positive 3 46 Torque Reduction 3 17 Torque Ref 3 17 Torque Reference Source C 11 Torque Winder En 3 43 Trim Ramp 3 24 Trim Ramp Pct 3 24 Trim Speed 3 24 Trim Speed Pct 3 24 Trim Torque 3 17 Troubleshooting 4 1 TrqTpr Enable 3 18 TrqTpr_LimO 3 18 TrqTpr Um 3 18 TrqTpr Lim2 3 18 TrqTpr Lim3 3 18 TrqTpr Lim4 3 18 TrqTpr_Spd 3 18 ndex 22 TstGen Amplitude 3 22 UsrDefBitWrdA7 3 55 TstGen Frequency 3 22 UsrDefBitWrdA8 3 55 TstGen Offset 3 22 UsrDefBitWrdA9 3 55 TstGen Output 3 22 UsrDefBitWrdB 3 56 Tuning the Field Current Curve C 30 UsrDefBitWrdBO 3 56 UsrDefBitWrdB1 3 56 U UsrDefBitWrdB10 3 56 UnderVolt Thresh 3 53 UsrDefBitWrdB11 3 56 User Defined Group 3 53 3 54 3 55 3 56 USrDefBitWrdB12 3 56 User Sets B 4 UsrDefBitWrdB13 3 56 UserDefined0 3 54 UsrDefBitWrdB14 3 56 UserDefined1 3 54 UsrDefBitWrdB15 3 56 UserDefined10 3 54 UsrDefBitWrdB2 3 56 UserDefined11 3 54 UsrDefBitWrdB3 3 56 UserDefined12 3 54 UsrDefBitWrdB4 3 56 UserDefined13 3 54 UsrDefBitWrdB5 3 56 UserDefined14 3 54 UsrDefBitWrdB6 3 56 UserDefined15 3 54 UsrDefBitWrdB7 3 56 UserDefined 3 54 UsrDefBitWrdB8 3 56 UserDefined3 3 54 UsrDefBitWrdB9 3 56 UserDefined4 3 54 UsrDsplyDivO 3 53 UserDefined5 3 54 UsrDsplyMultO 3 53 UserDefined6 3 54 UsrValDiv1 3 53 UserDefined7 3 54 UsrValMult 3 53 UserDefined8 3 54 Utility File 3 45 UserDefined9 3 54
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19. Spd Zero P En 3 26 Spd Zero P Gain 3 26 SpdFuncSelect 3 27 SpdReg FB Bypass 3 19 SpdReg Ki Bypass 3 27 SpdReg Kp Bypass 3 27 SpdTune Friction 3 21 Specifications Agency Certification A 1 Control A 2 Electrical A 2 Environment A 1 Protection A 1 Speed Command File 3 23 Speed Demand En 3 43 Speed Draw Function C 19 Speed Draw Out 3 12 Speed Feedback 3 11 Speed Feedback Group 3 19 3 20 Speed Feedback Pct 3 11 Speed Match 3 42 Speed Meters Group 3 11 3 12 Speed Pot 1 33 Speed Ramp En 3 29 Speed Ratio 3 24 Speed Ref A 3 11 Speed Ref A Pct 3 11 Speed Ref B 3 11 Speed Ref B Pct 3 11 Speed Ref Out 3 11 Speed Ref Out Pct 3 11 Speed Reference Control C 10 Speed Reference Sources Auto C 10 Manual C 10 Speed References Group 3 24 Speed Reg En 3 26 Speed Reg In 3 11 Speed Reg In Pct 3 11 Speed Regulation Functions C 14 Adaptive Speed Regulator C 14 Speed Draw C 19 Speed Threshold Indicators C 17 Speed Up C 17 Speed Zero C 19 Speed Regulator Fine Tuning C 26 Speed Regulator Group 3 24 3 25 3 26 3 27 Speed Thresh Neg 3 24 Speed Thresh Pos 3 24 Speed Threshold 3 48 Speed Threshold Indicators C 17 Speed Tune Aborted Fault 4 6 Speed Tune Current Limit Fault 4 6 Speed Tune Dir 3 21 Speed Tune Friction Low Fault 4 6 Speed Tune Ki 3 21 Speed Tune Kp 3 21 Speed Tune Load High Fault 4 6 Speed Up Base 3 27 Speed Up Filter 3 27 Speed Up Function C 17 Speed Zero Delay 3 25 Speed Zero Function C 19 Speed Ze
20. Table G A Recommended Signal Wire Size Wire Type and Size Tightening Torque Flexible mm multi core mm AWG N m Ib in 0 14 1 5 28 16 A 75 x 2 5 x 0 4 mm 3 0 x 0 1 x 0 02 in flathead screwdriver is recommended for connecting wire to the terminal block inputs Strip the ends of the cables to a length of 6 5 mm 0 26 in Table G B 1 0 Converter Board M IN Terminal Block Designations No Signal Description 1 Digital Input 1 Rated input voltage 115V AC 10 50 2 Dg nu ON input voltage 15V AC 210 ini input voltage 10 gi Rb OFF input volle 0 70V AC ON input current 4 5 5mA 5 Digital Input 5 6 Digital Input 6 7 Digital Input 7 8 Digital Input 8 Com Digital Input Common Table G C 1 0 Converter Board M OUT Terminal Block Designations No Signal Description 24V 24VDC Supply 24V DC 10 40mA power supply Max load 120mA Supply power can be provided by the 24V DC supply on the Control board I O terminal 19 see Figure G 2 on page G 3 or an external source see Figure G 3 on page G 3 1 Digital Output 1 Output type Open collector PNP type 2 Digital Output 2 p 5 ini utput current 10mA max Di Dub Del time hw OFF to ON 5ms typ Delay time hw ON to OFF 50ms typ 5 Digital Output 5 6 Digital Output 6 7 Digital Output 7 8 Digital Output 8 OV 24V Common Common for the p
21. The measured motor speed is too high during the speed regulator auto tuning procedure Decrease the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure The drive stalled during the speed regulator auto tuning procedure Increase the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure The speed regulator auto tuning procedure did not complete within the available time Verify the value in Par 1048 Autotune Cur Lim If this value is set to low the motor will not be able to reach a maximum speed of 33 of the lower of the values in Par 45 Max Ref Speed or Par 3 Max Speed Fwd or Par 4 Max Speed Rev and not be able to complete the test Set these values appropriately and repeat the auto tuning procedure Fault No Type Port 1 5 DPI Loss 81 85 Power Failure 3 STune Aborted 62 STune CurLimit 59 STune FrictionLo 60 STune LoadHi 58 STune Overspeed 56 STune Stalled 57 STune Timeout 61 Sustained Curr 70 The motor CEMF is too high or the line voltage is too low e Check the line voltage and frequency e Check the motor brushes and connections e Check the Main and DB Contactor connections if present e Verify that there are no overhauling loads present See page 4 1 for a description of fault types Troubleshooting 4 7 Table 4 B Fault Cross Reference by Number
22. Using a PTC 1 21 V Using a Thermal Switch 1 21 Variable J Comp 3 41 Using a Thermistor 1 21 Viewing Parameters B 5 Using the Test Generator C 22 Voltage Regulator UsrDefBitWrdA 3 54 Fine Tuning C 28 UsrDefBitWrdA0 3 55 UsrDefBitWrdA1 3 55 W UsrDefBitWrdA10 3 55 W Offset 3 43 UsrDefBitWrdA11 3 55 W Reference 3 44 UsrDefBitWrdA12 3 55 W Target 3 43 UsrDefBitWrdA13 3 55 Watts Loss Data A 4 UsrDefBitWrdA14 3 55 Winder Functions Group 3 41 3 42 3 43 UsrDefBitWrdA15 3 55 3 44 UsrDefBitWrdA2 3 55 Winder Side 3 43 UsrDefBitWrdA3 3 55 Winder Type 3 42 UsrDefBitWrdA4 3 55 Wire UsrDefBitVVrdA5 3 55 Signal 1 22 1 31 F 1 UsrDefBitWrdA6 3 55 Index 23 Wire Sizes Armature Terminals 1 18 Field Terminals 1 20 PE Ground Terminal 1 18 Wiring 1 1 2 Wire Control Non Reversing 1 34 2 Wire Control Reversing 1 35 3 Wire Control 1 35 Analog Input Bipolar Speed Reference 1 34 Analog Input Unipolar Speed Reference 1 34 Analog Output Bipolar Signal 1 34 Enable Input 1 34 Encoder 1 37 Joystick 1 33 Potentiometer 1 33 Write Mask Act 3 60 Write Mask Cfg 3 60 Z Z Capture Pos En 3 20 Z Captured Pos 3 20 Z Channel Enable 3 20 Zero Ramp Input 3 29 Zero Ramp Output 3 29 Zero Torque 3 17 ndex 24 154A42 U S Allen Bradley Drives Technical Support Tel 1 262 512 8176 Fax 1 262 512 2222 Email support 6 drives ra rockwell com Online www ab com support abdrives www tockwellautomation com Power Control and Information Solution
23. and 189 Adaptive I Gain1 When the speed zero logic is enabled the values set when the motor is stopped are valid Application Notes C 17 Speed Up Function The Speed up function is used to avoid oscillations in the presence of loads vvith a high moment of inertia VVhen this function is enabled default value of 0 Speed Up in Par 1016 SpdFuncSelect a D derivative value is added to the speed feedback circuit vvhich allovvs you to increase the integral gain of the speed regulator It is also useful in the case of cyclical non constant loads on the motor e g cams The feedback applied to the speed regulator is made of two components e the motor speed e the output signal from the Speed Up function Figure C 2 Speed Up function inactive Figure C 3 Speed up function active Oscillation during a speed change due to a high moment of The same drive with Speed up function active inertia Top Par 122 Spd Feedback Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct Bottom Par 199 Arm Current Pct Parameters used in the example e Par 445 Speed Up Gain Pct 50 96 e Par 446 Speed Up Base 14 rpm ms e Par 447 Speed Up Filter 20 ms Speed Threshold Indicators There are two speed threshold functions available that can be programmed via a digital output to provide indi
24. d 214 0192 LST Buy yoel OG 6964 a t 5 d SO eoe APA 1125 DEL Buy 3 4 2994 a peeds 1ejeuioupe 80714 HOA 1010 parey 1 9114 l INOW H o m o Joo 2 eDeyoA ndino V 1 ed eoweq xqpJ 6624 Erd 10002 xqp4 paS 1974 uexeeM D 9974 10113 PAS 5974 ssedig B upds yoeqp q peeds 8574 ssed g yoeqp 4 einjeuuy hoc d 5907 peqpeeJ peedg v 10A 4010 parey 914 D 11 eureg andepy 6614 jure anndepy DP Ure aandepy 6814 Control Block Diagrams INO bi Bay pds 0197 0014 ug pdg andepy 1814 104 l Bay pds 01607 0197 peadg 104 pue nldepy peeds jeu andepy 8ld yoeqp z pos 2214 Bay pds 19d ino Peu pds dnpum nu ds puiM nuv 804 eure d endepy cured doudeg mo dy Bay pds 66d syw Juang nbio 1 dnpum nuy pas andepy 1814 Jay HP PAS Tird ssediq iy Deupds Teen eq o yoeqpea4 09rd eBeyoA einreuuy Bursneo so si ipubis 10 Jepoous ayy pue 1 pejqeua ssed g g4 Baypds 894 d uaym Deen ale sureb ssedig ssedig dy Baypds 6Std eseg d p ds yoolg Id 40 e Nbey peeds Control Block Diagrams D 12 Dd l Bey P zug YO uz pdg anndepy 1814
25. output of the drive e The current regulator was not properly fine Refer to Tune the Current Regulator on page 2 8 tuned The value of Par 584 OverCurrent Thr is too Increase the value of Par 584 OverCurrent Thr low accordingly Overspeed 25 Q The Encoder Tachometer feedback indicated a Remove the excessive load or overhauling conditions speed that is more than 10 above the value in or increase the value of Par 2 Maximum Speed Par 2 Maximum Speed Params Defaulted 48 User parameters have been reset to their default Informational only values Port 1 5 Adapter 71 75 The communications card has a fault Check the DPI device event queue and corresponding fault information for the device A 6 Troubleshooting Description The DPI port stopped communicating There is a fault in the 24V Control board supply the voltage is below the permitted value In most cases the cause is in the external I O wiring Action 1 Check the HIM connection 2 If adapter was not intentionally disconnected check the wiring to the port Replace the wiring port expander adapters Control Board or complete drive as required 3 If an adapter was intentionally disconnected and the bit for that adapter in Par 591 Logic Mask is set to 4 this fault will occur To disable this fault set the appropriate bit in Logic Mask for the adapter to 0 e Pull the plug in I O terminal blocks out of the control
26. q l ooy au 86d 1081985 ed dwey dois 1884 eld 10d ino dwey flid due 929914 6 64 eleg dwey 024 1 a dwey yoo g v d y q duey ul dwey OLld 104 l dwey 114 c 9411 eo ded I eur jeoeq 2994 c 9ull 9904 ved I eui 8004 099d Control Block Diagrams D 8 puewwog enbio 0197 weeg yoolg JopjnBeujusunj 01 lt O o enbjoj WL Ord nbiol 0197 8964 jeu nbior 6 d u3 Bay p ds gred 126 Dog sd Id q d 1895 vd Idd 936 ld 19995 d Idd STE Id 109195 24 140 veEld 102195 Ld Idd eeid les 64 Djuv 08d 195 cul Djuv 9 4 les LU Djuv Odd 21607 dnpulu Muy s pnioul JOJe Nbay Va eseg dN p ds DEG 1915 dn pop Ltd Jog UE dn pdg idino ty Bey pds 0014 idino dy Bay pds 66d iod no Bey pds 96d 199 990 ssolyel ul Wid Boy peeds 9774 Strd yoajagoun4pds 91014 p ds jenjoy ve6d yoeqpae paadg p ds nu 4 PM p ds UIW 77750 Aay p ds UN a e un pds 91014 dwg sso1 erueuj 1204 8S INO Jepoou3 199195 dON GLEld 19 95 Sd Idd 22614 1995 td Idd geld 109195 Ed 140 92614 Dog 24 Idd
27. 10000 1500 Par 1045 Anlg In Comp Eq 1 high when the signal on Analog Input 1 is within the range specified in Par 1043 Anlg Inl Cmp Err Par 1045 Anlg Inl Cmp Eq 0 low when the signal on Analog Input 1 is outside the range specified in Par 1043 Anlg In Cmp Err Example 2 An application requires an indication via a digital output that the output current is within 2 of 50 of the maximum current limit Par 7 Current Limit 10096 maximum reference value For Analog Input 1 10V or 20mA sets the maximum value Par 7 Current Limit Configure the following Set Par 70 Anlg Inl Sel Pos Cur Lim Set Digital Outx Sel Input1 Par 1045 Anlg Inl Eq Set Par 1042 Anlg In1 Cmp 5000 50 x 10000 100 Set Par 1043 Anlg In1 Cmp Err 200 2 x 10000 100 C 4 Application Notes Current Speed Curve Par 751 Par 752 Par 753 Par 754 Par 755 The current speed curve function allows you to establish a current limit lower than the standard current limits of the drive specified in parameters 8 Current Lim Pos and 9 Current Lim Neg and reduce the output current torque of the drive through a defined curve of five equally divided set points as the speed increases based on a threshold speed effectively reducing torque Par 10 Cur Lim Pos Out or Par 11 Cur Lim Neg Out Tra Tpr Dm TrgTpr Limi TrqTpr Lim2 TrqTpr Lim3 TrgTpr Lim4
28. 11 12 amp Q a 5T ui ay ap 10 T 12 13 14 157 24 V 0v What This Option Board Provides Appendix G Optional 115V AC to 24V DC I O Converter Circuit Board The 115V AC to 24V DC I O Converter circuit board allows you to convert 115V AC digital input signals to 24V DC digital input signals in order to interface with the standard digital I O terminal blocks on the PowerFlex DC drive Control board The card consists of e Eight 8 opto isolated 115V AC digital inputs e Eight 8 interface outputs for the digital inputs on Control board of the drive e Two 2 input terminals for the 24V DC power supply voltage Figure G 1 115V AC to 24V DC I O Converter Circuit Board Mounting Location Control Board I O Converter Board I O Converter Board Terminal Blocks CCCCCCICCCCCUCUCLO 1 The 115V AC to 24V DC I O Converter circuit board is not factory installed 2 If more than eight 115V AC digital input signals require conversion to 24V DC i e the optional PowerFlex DC drive I O Expansion circuit board is used see Appendix F a second Converter board is required and must be sourced and wired independently from the 115V AC to 24V DC I O Converter board mounted on the Control board and be mounted in an appropriate enclosure external to the PowerFlex DC drive enclosure G 2 Optional 115V AC to 24V DC I O Converter Circuit Board UO Converter Board Wiring
29. 20 File Group Parameter List B 4 File Group Parameter Structure 3 3 Filt Torq Cur 3 18 Filt TorqCur Pct 3 12 Final Diameter 3 42 Fine Tuning the Field Current Regulator C 23 Fine Tuning the Regulators C 22 Fine Tuning the Speed Regulator C 26 Fine Tuning the Voltage Regulator C 28 Fld Const 40 Pct 3 16 Fld Const 70 Pct 3 16 Fld Const 90 Pct 3 16 Fld Current Pct 3 12 Fld Reg Ki 3 14 Fld Reg Ki Base 3 14 Fld Reg Kp 3 14 Fld Reg Kp Base 3 14 Fld Weaken Ratio 3 15 FldLoss Fit Cfg 3 52 Flying Start En 3 26 Force Min Field 3 15 Freeze Ramp 3 29 Friction 3 20 Functions ALT Key B 2 Fuses Control Power Circuit A 14 Input Power Circuit A 7 A 11 G Gear Box Ratio 3 39 Grounding Encoder 1 12 Power Feeder 1 12 Requirements 1 11 Safety PE 1 11 Tachometer 1 12 Grounding Points Drive 1 11 H Hardware Fault 4 5 Heatsink Over Temperature Fault 4 5 HIM ALT Key B 2 Connection Points B 1 Display Elements B 1 DPI Port 1 B 1 DPI Port 2 B 1 DPI Port 3 B 1 DPI Port 5 B 1 Installing B 5 LEDs 4 2 Menu Structure B 3 Removing B 5 Viewing and Editing Parameters with B 5 HIM Menu Structure B 4 HIM Menus Device Select B 4 Diagnostics B 4 Memory Storage B 4 Parameter B 4 Preferences B 4 Reg Error 3 20 I O Converter Circuit Board G 1 Mounting Location G 1 Recommended Signal Wire Size G 2 Terminal Block Designations G 2 Wiring Diagrams G 3 I O Expansion Circuit Board F 1 Mounting Loca
30. 28 Save HIM Ref 3 45 Save MOP Ref 3 45 Scale1 Div 3 38 Scale1 In Abs 3 39 Scale1 In Max 3 38 Scale1 In Min 3 38 Scale1 In Off 3 39 Scale1 Input 3 38 Scale1 Mul 3 38 Scale1 Out Off 3 39 Scale1 Output 3 38 Scale2 Div 3 38 Scale2 In Abs 3 39 Scale2 In Max 3 38 Scale2 In Min 3 38 Scale2 In Off 3 39 Scale2 Input 3 38 Scale2 Mul 3 38 Scale2 Out Off 3 39 Scale2 Output 3 38 Scale3 Div 3 38 Scale3 In Abs 3 39 Scale3 In Max 3 38 Scale3 In Min 3 38 Scale3 In Off 3 39 Scale3 Input 3 38 Scale3 Mul 3 38 Scale3 Out Off 3 39 Scale3 Output 3 38 Scale4 Div 3 38 Scale4 In Abs 3 39 Scale4 In Max 3 38 Scale4 In Min 3 38 Scale4 In Off 3 39 Scale4 Input 3 38 Scale4 Mul 3 38 Scale4 Out Off 3 39 Scale4 Output 3 38 Scale5 Div 3 38 Scale5 In Abs 3 39 Scale5 In Max 3 38 Scale5 In Min 3 38 Scale5 In Off 3 39 Scale5 Input 3 38 Scale5 Mul 3 38 Scale5 Out Off 3 39 Scale5 Output 3 38 Scale6 Div 3 38 Scale6 In Abs 3 39 Scale6 In Max 3 38 Scale6 In Min 3 38 Scale6 In Off 3 39 Scale6 Input 3 38 Scale6 Mul 3 38 Scale6 Out Off 3 39 Scale6 Output 3 38 Set Fld Curve 3 16 Software Version 3 13 Spd 0 Trip Delay 3 30 Spd Draw Out Pct 3 12 Spd Fdbk Control 3 19 Spd Fdbk Error 3 19 Spd Fdbk Filter 3 26 Spd Limit Active 3 46 Spd Loss Fit Cfg 3 53 Spd Match Acc 3 43 Spd Match Compl 3 43 Spd Match Dec 3 43 Spd Match Gain 3 43 Spd match torque 3 43 Spd Ref Zero En 3 26 Spd Reg Autotune 3 21 Spd Reg Ki 3 24 Spd Reg Ki Base 3 24 Spd Reg Ki Outpt 3
31. 66 Inversion In 5 3 66 Inversion In 6 3 66 Inversion In 7 3 66 Inversion In 8 3 66 Inversion In 9 3 66 Inversion Out 1 3 69 Inversion Out 2 3 69 Inversion Out 3 3 69 Inversion Out 4 3 69 Inversion Out 5 3 69 Inversion Out 6 3 69 Inversion Out 7 3 69 Inversion Out 8 3 69 Inversion Relay1 3 69 Inversion Relay2 3 69 Jog Mask 3 57 Jog Owner 3 58 Jog Speed 3 23 Jog TW Enable 3 44 Jog TW Speed 3 44 Last Stop Source 3 51 Line Accel Pct 3 42 Line Decel Pct 3 42 Line FastStp Pct 3 42 Line Spd Gain 3 40 Line Spd Source 3 43 Line Spd Thresh 3 40 Line Speed Pct 3 40 Load Comp 3 30 ndex 14 Local Mask 3 58 Local Owner 3 58 Lock Speed Integ 3 26 Logic Mask 3 2 3 57 3 59 Logic Mask Act 3 59 Man Ref Preload 3 45 Materl Width Pct 3 41 Max Deviation 3 39 Max Diameter 3 40 Max Feedback Spd 3 14 Max Fld Curr Pct 3 15 Max Ref Speed 3 14 Max Speed Fwd 3 23 Max Speed Rev 3 23 Maximum Speed 3 23 Min Fld Curr Pct 3 15 Min Speed Fwd 3 23 Min Speed Rev 3 23 Minimum Diameter 3 39 Minimum Speed 3 23 MOP Accel Time 3 28 MOP Dec Active 3 48 MOP Decel Time 3 28 MOP Inc Active 3 48 MOP Mask 3 57 MOP Owner 3 58 MOP Select 3 45 Nom Mtr Arm Amps 3 14 Nom Mtr Fld Amps 3 14 Offs Accel Time 3 43 Opening Delay 3 31 Out Volt Level 3 16 Output Power 3 13 Output Voltage 3 13 OverCurrent Thr 3 53 OverTemp Fit Cfg 3 52 OverVolt Flt Cfg 3 52 Param Access Lvl 3 45 PD Deriv Filter 3 35 PD Deriv Gain 1 3 35 PD Deriv Gain 2 3 35 PD Deriv G
32. A70P10 4 010 10 82 FWP 20A14F FWP 20B A70QS20 14F A70P25 4 014 14 11 4 FWP 25A14F FWP 25B A70QS25 14F 70 25 4 019 19 15 5 FWP 30A14F FWP 30B A70QS32 14F A70P30 4 027 37 22 1 FWP 50A22F CH223D FWP 50B A70QS50 22F A70QS50 4 035 35 28 6 FWP 63A22F FWP 60B A70QS63 22F 700560 4 045 45 36 8 FWP 80A22F FWP 80B A70QS80 22F 700580 4 052 52 42 5 FWP 100A22F FWP 90B A70QS100 22F A70QS90 4 073 73 59 6 FWP 125A ST14 7005125 4 086 86 70 3 m FWP 150A A70QS150 4K 100 100 181 7 l FWP 175A 7005175 4 129 129 1105 4 FVVP 200A A70QS200 4K B 167 167 11364 FWP 300A z A70QS300 4 207 207 1169 1 m FWP 350A A70QS350 4 250 250 204 3 m FWP 400A ST38 72612 A70QS400 4 330 330 2696 m FWP 600A A70QS600 4K 412 412 1336 6 m FVVP 700A A70QS700 4 Table A C 230V AC Input Frame A and B Recommended Armature DC Output Fuses Fuse Code FS2 See Figure A 3 on page A 7 Drive Bussmann Ferraz Shawmut Gould Shawmut a Current AC North Rating DC Line Ferrule FWP Ferrule North American American Ferrule North American u Code Amps Type Fuse Block FWP Type Fuse Block A70QS Type A70P A70QS Type A 7P0 7 5 7 FWP 15A14F CH142D FWP 15B A70QS16 14F A70P15 4 9P0 9 74 FWP 20A14F FWP 20B A70QS20 14F A70P20 4 012 12 9 8 FWP 25A14F FWP 25B A70QS25 14F A70P25 4 0
33. S21 in ENC_12 position Input Current 4 5 mA 6 8 10 9 mA each channel Quadrature 90 x 27 25 C Duty cycle 50 10 Source Sink capable Pulses Per Revolution 150 to 9999 Maximum Frequency 150 kHz Maximum Cable Length Shielded 150m 0 75 mm 125m 0 5 mm 55m 0 22 mm DC Analog Tachometer Input Voltage 22 7 45 4 90 7 181 6 amp 302 9V max Input Current 8 mA full scale Maximum Cable Length Shielded depends on the installation typical 150m Inputs Analog Inputs Three configurable isolated differential HOV 0 10V 0 20mA or 4 20mA Digital Inputs Eight standard configurable four additional configurable with the 1 0 Expansion circuit board Max Voltage 30V DC input 200mA total current draw is the sum of encoder power digital outputs and any other loads connected to terminal 19 Outputs Analog Outputs Two standard configurable two additional configurable with the 1 0 Expansion circuit board x 10V 5mA bipolar current is not bipolar Digital Outputs Four standard configurable four additional configurable with the 1 0 Expansion circuit board 30V 50mA Relay Outputs Two configurable N O contacts Max 250V AC 1A AC1 A 4 Supplemental Drive nformation IP20 NEMA UL Type Open Watts Loss Communication Configurations Watts loss data shown below is based on the rated current of the drive Important For drives with 230V input rated 150 hp 521 a
34. Tach Gain 3 19 Anlg Tach Zero 3 19 Anlg1 Tune Scale 3 61 Anlg2 Tune Scale 3 61 Anlg3 Tune Scale 3 61 Applications File 3 33 Arm Current 3 12 Arm Current Pct 3 12 Arm Inductance 3 20 Arm Resistance 3 20 Arm Volt Ki 3 27 Arm Volt Ki Base 3 27 Arm Volt Kp 3 27 Arm Volt Kp Base 3 27 Armature Converter Terminal Block Location Frame A 1 16 Location Frame B 1 17 Location Frame C 1 17 Armature Overvoltage Fault 4 4 Armature Terminals Wire Sizes 1 18 Armature Voltage Alarm 4 7 At Speed 3 48 At Speed Delay 3 25 At Speed Error 3 25 At Zero Speed 3 48 Auto Speed Sources C 10 Auto Manual Examples C 11 Autotune Cur Lim 3 21 Autotune Group 3 20 3 21 Aux Inp Fit Cfg 3 52 Auxiliary Input Alarm 4 7 Auxiliary Input Fault 4 4 Base Omega 3 40 Bipolar Conflict Alarm 4 7 Bipolar Inputs 1 27 Brake Resistors A 18 C Changed Parameters Viewing B 4 Changing Speed Sources C 10 Clear Fault Que 3 51 Clearing Faults 4 3 Close Loop Comp 3 43 Closed Loop En 3 43 Closing Speed 3 31 Comm Control Group 3 57 Commissioning a Drive 2 1 Common Mode Interference 1 27 Communication Adapter E 1 Installing E 1 Communication Adapter Kits E 1 Communications Logic Command Word A 5 Logic Status Word A 6 Programmable Controller Configurations A 4 Communications File 3 57 Configuring a DC Output Contactor 1 9 Configuring a Klixon 1 22 Configuring an AC Input Contactor 1 9 Configuring an AC Input Line Reactor 1 9 Constant J
35. Type Fuse Block Type A70P A70QS Type 7P0 7 5 7 FWP 10A14F CH143D FWP 10B A70QS10 14F 1A70P10 4 9P0 9 7 4 FWP 15A14F FWP 15B A70QS16 14F 1A70P15 4 012 12 9 8 FWP 20A14F FWP 20B m A70QS20 14F 1A70P20 4 020 20 16 FWP 32A14F FWP 35B m A70QS32 14F A70QS35 4 029 29 24 FWP 50A22F CH223D FWP 50B A70QS50 22F 700950 4 038 38 31 FWP 63A22F FWP 60B A70QS63 22F A70QS60 4 055 55 45 FWP 100A22F FWP 90B A70QS100 22F A70QS90 4 073 73 60 FWP 125A ST14 7005125 4 093 93 76 FWP 150A A70QS150 4K 110 110 090 m FVVP 175A A70QS175 4K 146 146 1119 FWP 250A A70QS250 4 180 180 147 FWP 300A 7005300 4 218 218 178 FWP 350A _ A70QS350 4 265 265 217 FVVP 450A ST38 72612 A70QS450 4 360 360 294 FWP 600A A70QS600 4K 434 434 1355 l FWP 700A A70QS700 4 A 8 Supplemental Drive nformation Table A B 460V AC Input Frame A and B Recommended Armature Converter AC nput Line Fuses Fuse Code FS1 See Figure A 3 on page A 7 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North E Rating DC Line Ferrule FWP Ferrule North American American Ferrule A700S North American Code Amps Amps Type Fuse Block FWP Type Fuse Block Type A70QS Type A 4P1 4 1 3 3 FWP 10A14F CH143D FWP 10B A70QS10 14F 1A70P10 4 6P0 6 4 9 FWP 10A14F FWP 10B A70QS10 14F
36. analog voltage input and speed reference values parameters 1404 Analog In1 Value 1405 Analog In2 Value 44 Speed Ref A 48 Speed Ref B e Check the setting of switch S9 and parameter 71 Anlg Int Config S10 and 76 Anlg In2 Config or 511 and 81 Anlg In3 Config e Tune the analog input s using parameters 259 261 Anlg Inx Tune with the potentiometer set at max e The encoder pulse per revolution PPR parameter 169 Encoder PPR value is too high e The DC Tach Scaling is incorrect or the jumpers are not properly set Check parameter 562 Anlg Tach Gain and check the setting of the DC Analog Tachometer DIP Switch S4 see Figure 1 30 on page 1 30 The motor is turning the wrong direction Drive Symptom The motor is rotating in the wrong direction The motor is incorrectly wired e Change the armature or field connections to the drive using an encoder or DC analog tachometer for feedback and the speed ATTENTION If the motor is turning the wrong direction and the drive is feedback is correct then the feedback wiring must be changed If using an encoder then two encoder connections must be reversed A with A Not or B with B Not If using a DC analog tachometer then the tachometer leads must be reversed e The Polarity of the analog speed reference signal is incorrect for the required direction 4 14 Troubleshooting Testpoint Codes and Functions The motor reaches maximum speed immedi
37. as a momentary Start command A 1 will start the drive but returning to 0 will not stop the drive 2 This Start will not function if a digital input parameters 131 144 is programmed for 2 Wire Control option 5 Run 6 Run Forward or 7 Run Reverse 8 This Reference Select will not function if a digital input barameters 131 144 is programmed for Speed Sel 1 2 or 3 option 17 18 or 19 Note that Reference Selection is Exclusive Ownership see Reference Owner on page 3 58 A 6 Supplemental Drive Information Figure A 2 Logic Status V ord Logic Bits 15 1411311211111019 8 7 615 4 3 2 110 Status x Ready Description 0 Not Ready 1 Ready x Active 0 Not Active 1 Active X Command Direction 0 Reverse 1 Forward Actual Direction 0 Reverse 1 Forward X Accel 0 Not Accelerating 1 Accelerating X Decel 0 Not Decelerating 1 Decelerating X Alarm 0 No Alarm 1 Alarm X Fault 0 No Fault 1 Fault x At Speed 0 Not At Reference 1 At Reference X X x Local Control 000 Port 0 TB 001 Port 1 010 Port 2 011 Port 3 100 Port 4 101 Port 5 110 Reserved 111 No Local 1 x X x Reference Source Refer to Masks 8 Owners on page 3 57 for further information 0000 Spd Ref A Auto 0001 Spd Ref B A
38. by the PLC through a communications module installed in the drive Port 5 Therefore parameter 1327 DPI P5 Select is set to Speed Ref A with the drive running from the Auto source Since the Manual speed reference is issued by analog input 2 parameter 75 Anlg in2 Sel is set to TB Man Ref The value of analog input 2 can be viewed in parameter 267 TB Manual Ref To switch between Auto and Manual parameter 136 Digital In4 Sel is set to Auto Manual Acquire Manual Control Close the digital input With the input closed the speed command comes from the pot Release to Auto Control e Open the digital input With the input open the speed command returns to the PLC C 12 Application Notes Speed Feedback Par 162 Max Feedback Spd Auto Manual Notes 1 Manual control is exclusive If a HIM or Terminal Block takes manual control no other device can take manual control until the controlling device releases control 2 If a HIM has manual control and power is removed from the drive the drive will return to Auto mode when power is reapplied The value of parameters 169 Encoder PPR and 162 Max Feedback Spd must be inside the allowed area shown in the figure below regardless of the value selected in Par 414 Fdbk Device Type A 10000 Ne 600
39. circuit board and reset the drive via 1347 Fault Clear If there are no other faults check the UO wiring for a short circuit including the cable shielding e Check fuses F1 and F2 located on the Switching Power Supply circuit board frame A size drives only have one fuse F1 Replace as necessary e Check varistor fuses F1 F2 and F3 on the Pulse Transformer or Transient Noise Filter circuit boards for Frame C size drives Replace as necessary e f this fault occurs again an internal fault may be present Contact your Rockwell Automation sales office Note Refer to Control Power Circuit Protection Fuses on page A 14 for fuse sizing information A ATTENTION Remove power from the drive before removing the VO terminal blocks and or fuses The speed regulator auto tuning procedure has been stopped by the user Informational only The value of Par 1048 Autotune Cur Lim for auto tuning the speed regulator is set too high Decrease the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure The friction value attained during the auto tuning procedure is zero or lower than the control precision limit Decrease the value of Par 1048 Autotune Cur Lim and repeat the auto tune procedure The loading torque value is too high at zero speed to complete the speed regulator auto tuning procedure Decrease the load torque where applicable and repeat the auto tune procedure
40. e Check all connections terminals on contactor choke filter etc is not properly connected e The incoming voltage to the control power terminals U2 V2 is too low due to e The AC input voltage is too low Verify AC input power level e There are poor cable connections e Check all connections e The fuse s on the Switching Power Supply e Check and replace the fuse s if necessary circuit board have blown e The line fuses have tripped 1 Remove power from the drive e The AC input voltage dips or there is a high 2 Eliminate AC input voltage dips and or disturbances disturbance in the supply voltage 3 Replace any blown fuses Arm Overvoltage 5 o There is an overvoltage on the armature circuit Possible causes include e Par 175 Rated Motor Volt is set too low Set Par 175 Rated Motor Volt correctly e The drive is not configured to use field Check the value of Par 469 Field Mode Sel and set weakening but the motor can only reach the accordingly set speed when the drive is in field weakening mode Note Configure with Par 203 OverVolt Fit Cfg Auxiliary Input 2 D An auxiliary input interlock is open or a voltage Check the remote wiring 415 30 V or reference signal is missing for the digital input set to 14 Aux Fault Note Configure with Par 354 Aux Inp Fit Cfg Drive Overload 64 02 Drive Rating of 150 for 1 minute or 200 for 3 Reduce the load or extend the acceleration time seconds has been exceeded
41. parameter 351 Field Current Verify that the motor nameplate value equals the value displayed in parameter 280 Nom Mtr Field Amps Measure the DC voltage supplied to the motor field Verify that the value of parameter 374 Drv Fld Brdg Cur equals the setting of DIP Switch 514 If the motor does not rotate with the load removed check the motor Verify that parameter 353 Zero Torque is not enabled Troubleshooting 4 13 The motor does not reach commanded speed Drive Symptom The drive starts and the motor turns but does reach the commanded speed Action The load may be too great for the motor and drive e Remove the load from the motor and test for the correct commanded speed If the motor reaches the commanded speed then verify that the measured armature current using an in line current meter or DC clamp on meter equals the armature current feedback value displayed in parameters 200 Arm Current and 199 Arm Current Pct Increase the value of parameter 7 Current Limit 8 Current Lim Pos or 9 Current Lim Neg Verify that the measured motor field current using an in line current meter or DC clamp on meter equals the feedback value displayed in parameter 351 Field Current If the motor does not achieve commanded speed continue with following tests e Check the speed parameter limits parameters 2 Maximum Speed 3 Max Speed Fwd 4 Max Speed Rev and 122 Spd Feedback e Check the
42. switch MS3 V1 5BS 667 667 54439 170M5466 switch 170H0069 PC32UD69V1000TF switch MS3 V1 5BS Figure A 8 Frame C AC Input Line Fuse Location AC Input fuses and switches are located on the bus bars behind the Control EMI shield which holds the Control board Note Drive shown with front covers removed and Control EMI shield lowered A 14 Supplemental Drive Information Control Power Circuit The following fuses are used to protect the Switching Power Supply circuit Protection Fuses and the MOVs on the Pulse Transformer circuit board or Transient Noise Filter circuit board frame C drives only Frame Designation Fuses for Fuse Mounted on 1 A 250 V slow Wr E A F1 24V 0 2 x0 8 5x20mm Switching Power Supply circuit board 3 A 250 V slow F1 24V I 0 2 x0 8 5x20mm m Band C Main 2 5 A 250 V fast Switching Power Supply circuit board section 0 2 x0 8 5x20mm Band C 4 A 500 V fast Pulse Transformer circuit board C MAN EE Jeer 6x32mm Transient Noise Filter circuit board Figure A 9 Frame A Switching Power Supply Fuse Location Top View of Drive Switching Power Supply fuse Figure A 10 Frame B Switching Power Supply Fuse Location Top View of Drive Switching Power Supply fuses AMEN Illa ma geal ltl INSELN Supplemental Drive Information A 15 Figure A 11 Frame C Switching Power Supply Fuse Location Fuses are located on the
43. to the DPI connectors on the Control board and the communication Adapter board Secure adapter to EMI Shield with four 4 screws Connect cable to DPI connectors on adapter and control board 8 Refer to the Adapter s User Manual for network connection commissioning and configuration information Installing a Communication Adapter E 7 9 Install the HIM Communication cable in reverse order or removal 10 Install the drive covers in reverse order of removal E 8 Installing a Communication Adapter Notes V hat This Option Board Provides UO Expansion Board Wiring Appendix F Optional Analog and Digital I O Expansion Circuit Board The optional I O Expansion circuit board is mounted on the Control board of the drive and provides these additional I O signals Four 4 Digital Inputs e Four 4 Digital Outputs Two 2 Analog Outputs Figure F 1 VO Expansion Board Mounting Location I O Expansion Board I O Expansion Board Control Board Standard Drive I O Terminal Blocks Terminal Blocks Table F A Recommended Signal Wire Size VVire Type and Size Tightening Torque Flexible mm multi core mm AWG N m Ib in A 75 x 2 5 x 0 4 mm 3 0 x 0 1 x 0 02 in flathead screwdriver is recommended for connecting wire to the terminal block inputs Strip the ends of the cables to a length of 6 5 mm 0 26 in Important To improve the noise immunity it is recommended that you connect the
44. 0 From External 24V DC Supply To Drive Digital Inputs I 1 I Terminals 12 15 31 34 I To Digital I 1 Input Common To External Terminal 16 or 35 1 24VDC I Supply Internal Wiring Common External 115V AC Customer Wiring G 3 G 4 Optional 115V AC to 24V DC I O Converter Circuit Board Notes Numerics 115V AC to 24V DC I O Converter circuit board G 1 2 Wire Control Non Reversing Wiring 1 34 2 Wire Control Reversing Wiring 1 35 3 Wire Control Wiring 1 35 A AC Input Contactors Configuration 1 9 Recommended A 16 AC Input Line Reactors Configuration 1 9 Recommended A 16 AC Input Voltages 1 12 AC Line Freq 3 13 AC Line Voltage 3 13 AC Undervoltage Fault 4 4 Acc Dec Filter 3 29 Accel Mask 3 57 Accel Owner 3 58 Accel Status 3 49 Accel Time 1 3 29 Accel Time 2 3 28 Act Spd Filter 3 20 Act Ten Ref Pct 3 42 Actual Comp 3 43 Actual Speed 3 12 Actuator Delay 3 31 Adaptive Gain 3 32 Adaptive Gain2 3 32 Adaptive Gain3 3 32 Adaptive Joint 1 3 32 Adaptive Joint 2 3 32 Adaptive P Gain1 3 32 Adaptive P Gain2 3 32 Adaptive P Gain3 3 32 Adaptive Ref 3 31 Adaptive Reg Typ 3 31 Adapt
45. 0 DC56 1370 LG40 20P 21AD014 14 11 4 7 5 1370 DBH66 500 27 350 18 52 1370 DC56 1370 LG40 20P 21AD019 19 15 5 10 1370 DBH67 500 20 420 25 00 1370 DC56 1370 LG40 20P 21AD027 27 22 1 15 1370 68 500 12 405 41 67 1370 DC56 1370 LG40 20P 21AD035 35 28 6 20 1370 DBH69 500 5 330 100 00 1370 DC56 1370 LG40 20P 21AD045 45 36 8 25 1370 DBH70 500 4 5 330 111 11 1370 DC56 1370 LG52 20P 21AD052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 LG52 20P 21AD073 73 59 6 40 1370 DBH72 500 2 6 345 192 31 1370 DC110 1370 LG92 20P 21AD086 86 70 3 50 11370 DBH73 500 2 345 250 00 1370 DC110 11370 LG92 20P 21AD100 100 181 7 60 11370 DBH74 500 2 345 250 00 1370 DC110 1370 LG110 20P 21AD129 129 1105 4 75 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 20P 21AD167 167 136 4 100 1370 DBH76 500 0 7 280 714 29 1370 DC180 1370 LG180 20P 21AD207 207 1169 1 1125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 LG228 20P 21AD250 250 1204 3 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 20P 21AD330 330 1269 6 200 1370 DBH79 500 0 7 280 714 29 1370 DC360 10 20P 21AD412 412 3366 250 500 0 808 7292 6 9 20P 21AD495 495 4044 300 500 0 595 6069 6 9 20P 21AD667 667 5449 400 500 0 542 6439 7 9 1 2 3 4 5 6 7 8 HUBBELL Y95W808GB Must be sourced separately from drive HUBBELL Y101W595GB Must be sourced separately from drive HUBBELL Y109W542GB Must be sourced separately from drive Coil voltag
46. 0 M 5000 lt 4000 3000 NT A N 2000 Ne te 900 IS Q 800 700 N 600 ER 500 400 T N 300 200 NS T NS 100 555 Nl 1 gt 100 200 300 400 500 600 700 800 1000 2000 3000 4000 Par 169 Encoder PPR Application Notes C 13 Scale Blocks The Scale Blocks function allows you to link or rescale dissimilar parameter types e g integer vs real though multiply divide maximum and minimum limits input and output offsets and absolute value functions There are six individually configurable Scale Blocks A representative block diagram is shown below Important The Scale Blocks functions are executed sequentially in the background which can cause a delay in processing data between the input and output values The amount of delay is dependant on the application The following rules apply to Scale Blocks Scale Block 1 All input Scalex Input and output Scalex Output values are specified as a parameter number not parameter values Both Sink read write and Source read only parameters can be used as input values Scalex Input Only Sink read write parameters can be used as the output value Scalex Output Configuration parameters parameters that can only be changed while the drive is stopped can be used as the output value Scalex Output However any value written to a configuration parameter will not take effect in the drive until it i
47. 0QS40 14F A70Q540 4 027 37 22 1 FWP 63A22F CH222D FWP 60B A70QS63 22F A70QS60 4 035 35 28 6 FWP 80A22F FWP 70B A70QS80 22F A70Q570 4 045 45 36 8 FWP 100A22F FWP 90B A70QS90 4 052 52 42 5 FWP 100A22F FWP 100B _ _ A70QS100 4 073 73 596 FWP 150A ST14 A70QS150 4K 086 86 70 3 FWP 175A A70QS175 4K 100 100 817 FWP 200A A70Q5200 4K 129 129 1105 4 FWP 250A A70Q5250 4 B 167 167 1364 FWP 350A A70Q5350 4 207 207 1169 1 FWP 400A A70Q5400 4 250 250 204 3 FWP 500A ST38 72612 A70QS500 4K 330 330 269 6 FWP 700A A70Q5700 4 412 412 1336 6 FWP 800A A70Q5800 4 1 Required on four quadrant drives only highly recommended on two quadrant drives Table A E 230V AC Input Frame A and B Recommended Field Circuit Fuses Current Figure A 5 on page A 11 for location Rating Field Code Amps Type Bussmann Ferraz Shawmut Gould Shawmut A 7P0 10 6 x 32 mm FWH 016A6F 085450 9P0 E085451 012 E085452 020 E085453 029 E085454 038 E085455 055 E085456 073 14 E085457 093 E085458 110 E085459 B 146 20 10x38mm FWC 25A10F A60Q25 2 180 A60Q25 3 218 A60Q25 4 265 A60Q25 5 360 A60Q25 6 434 A60Q25 7 1 internal fuses provided with the drive A 10 Supplemental Drive nformation Table A F 460V AC Input Frame A and B Recommended Field Circuit Fu
48. 16 Line Spd Gain 3 40 Line Spd Source 3 43 Line Spd Thresh 3 40 Line Speed Pct 3 40 Linear Parameter List 3 3 Linking Parameters Via the Scale Block Parameters C 14 Load Comp 3 30 Load Limits Group 3 30 Local Mask 3 58 Local Owner 3 58 Lock Speed Integ 3 26 Logic Command Word A 5 Logic Mask 3 2 3 57 3 59 Logic Mask Act 3 59 Index 9 Logic Status Word A 6 M Main Contactor Fault 4 5 Man Ref Preload 3 45 Manual Speed Sources C 10 Manually Adjusting the Current Regulator Tune Settings C 22 Manually Clearing Faults 4 3 Manuals Additional Information p 2 Masks amp Owners Group 3 2 3 57 3 58 Materl Width Pct 3 41 Max Deviation 3 39 Max Diameter 3 40 Max Feedback Spd 3 14 Max Fld Curr Pct 3 15 Max Ref Speed 3 14 Max Speed Fwd 3 23 Max Speed Rev 3 23 Maximum Speed 3 23 Menu Structure HIM B 4 Min Fld Curr Pct 3 15 Min Speed Fwd 3 23 Min Speed Rev 3 23 Minimum Diameter 3 39 Minimum Speed 3 23 MOD LED 4 2 Monitor File 3 11 MOP Accel Time 3 28 MOP Dec Active 3 48 MOP Decel Time 3 28 MOP Inc Active 3 48 MOP Mask 3 57 MOP Owner 3 58 MOP Select 3 45 Motor Control File 3 14 Motor Data Group 3 14 Motor Over Temperature Alarm 4 9 Motor Over Temperature Fault 4 5 N NET A LED 4 2 NET B LED 4 2 Nom Mtr Arm Amps 3 14 Nom Mtr Fld Amps 3 14 Normally Open Relay Outputs 1 21 Numbered Parameter List 3 3 B 4 0 Offs Accel Time 3 43 Opening Delay 3 31 Operating Temperatu
49. 20 20 16 FWP 40A14F FWP 40B A70QS40 14F A70Q540 4 029 29 24 FWP 63A22F CH222D O FWP 60B A70QS63 22F A70QS60 4 038 38 31 FWP 80A22F FWP 80B A70QS80 22F A70QS80 4 055 55 45 FWP 125A ST14 _ A70QS125 4K 073 73 60 _ _ FWP 150A _ A70QS150 4K 093 93 76 FVVP 200A A70QS200 4K 110 110 190 FWP 225A 7005250 4 146 146 119 FVVP 300A A70QS300 4 180 180 1147 FWP 350A 7005350 4 218 218 178 FVVP 450A ST38 72612 7005450 4 265 265 217 FWP 600A A70QS600 4K 360 360 294 _ FWP 700A A70QS700 4 434 434 35 l _ FWP 900A _ _ A70P900 4 1 Required on four quadrant drives only highly recommended on two quadrant drives Supplemental Drive Information A 9 Table A D 460V AC Input Frame A and B Recommended Armature DC Output Fuses Fuse Code FS2 7 See Figure A 3 on page A 7 Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North Rating DC Line Ferrule FV P Ferrule North American American Ferrule North American u Code Amps Amps Type Fuse Block FWP Type Fuse Block A70QS Type A70P A70QS Type A 4P1 41 133 FWP 10A14F CH142D FWP 10B A70QS10 14F A70P10 4 6P0 6 4 9 FWP 15A14F FWP 15B _ A70QS16 14F A70P15 4 010 10 8 2 FWP 20A14F FWP 20B _ A70QS20 14F A70P20 4 014 14 11 4 FWP 30A14F FWP 30B _ A70QS32 14F A70P30 4 019 19 15 5 FWP 40A14F FWP 40B A7
50. 20 in Anlg Inx Scale to scale the maximum voltage from 9 8V to 10V The same result could be obtained via parameter Anlgx Tune Scale by entering the values of the appropriate parameters via the HIM The maximum possible analog value in this case 9 8V would have to be present at the terminal with a positive polarity Analog Input Signal Comparison This feature provides an indication via the HIM or a digital output when the signal of analog input 1 has reached a limit above or below a set reference point Anlg In1 Cmp Err 0 Anlg In1 0 Anlg In1 Cmp Eq Anlg In1 Cmp Dly 0 ms Calculations used to determine Pars1042 Anlg Inl Cmp and 1043 Anlg In1 Cmp Err e Anlg Inl Cmp comparison value x 10000 max reference value e Anlg Inl Cmp Err tolerance value x 10000 max reference value Example 1 An application requires an indication via a digital output that the motor speed is within 100 RPMs of 700 RPM e Par 45 Max Ref Speed 1500 RPM maximum reference value e For Analog Input 1 10V or 20mA sets the maximum value of Par 44 Speed Ref A Par 45 Max Ref Speed Application Notes C 3 Configure the following Set Par 70 Anlg In1 Sel Speed Ref A Set Digital Outx Sel Input1 Par 1045 Anlg Inl Eq Set Par 1042 Anlg In1 Cmp 4667 700 x 10000 1500 Set Par 1043 Anlg Inl Comp Err 666 100 x
51. 201 WO BUUIQ sindino bopeuy sindino sindui Dojeuy sinau Bore D 5 Control Block Diagrams weibeig uonejouoas aouelajay peeds o L eui 8990 dOW C 5 d J S uod 140 ou l y H t uod Id uod Idd Z uod 140 1104 130 jeu lenue 81 1924 1 paads s ld 0914 9 paads 185214 6914 G p ds s lq 8914 Y peeds ed 1514 paads eau 9914 19985 dOW SLELd Z p d 1999 9914 les eui 08d is zu Buy Std les Lui Buy Old So 19d g Jay p ds 6rd 8 Jeu p d 8rd LOL 001 lt mo jeu pds 9864 LLO Dd no jeu 005 t88d 1 renueyy 010 100 ms a sex S x 1 214 1 SBIS SAUG 186 Jed oS1nos jenueyy yo S pz p ds UN m 204 USH 2 601 e ud 8261 Jed 342 Bor p ds unt OLL Id n r peeds id 001 Sul 1955V dON 0 any 064 cod LLO E 73030 1399Y 910 1 SNIS BAUG 196 Jed oro enuen ony NIW peeds WNWIUIN 100 Id peeds wWnwnxep 000 XVN 1no zd BE indui 222 93d 990 doll ooo 855 SNI indui epp iso 5 oul dow peuyep 10u J A ep syndy jeubiq yoo gq jJeuruu
52. 24 Spd Reg Kp 3 24 Spd Reg Kp Base 3 24 Spd Reg Kp Outpt 3 24 Spd Reg Out Pct 3 12 Spd Select 0 3 48 Spd Select 1 3 49 Spd Select 2 3 49 Spd Tune Inertia 3 21 Spd Up Gain Pct 3 27 Spd Zero I En 3 25 Spd Zero P En 3 26 Spd Zero P Gain 3 26 SpdFuncSelect 3 27 SpdReg FB Bypass 3 19 SpdReg Ki Bypass 3 27 SpdReg Kp Bypass 3 27 ndex 16 SpdTune Friction 3 21 Speed Demand En 3 43 Speed Draw Out 3 12 Speed Feedback 3 11 Speed Feedback Pct 3 11 Speed Match 3 42 Speed Ramp En 3 29 Speed Ratio 3 24 Speed Ref A 3 11 Speed Ref A Pct 3 11 Speed Ref B 3 11 Speed Ref B Pct 3 11 Speed Ref Out 3 11 Speed Ref Out Pct 3 11 Speed Reg En 3 26 Speed Reg In 3 11 Speed Reg In Pct 3 11 Speed Thresh Neg 3 24 Speed Thresh Pos 3 24 Speed Threshold 3 48 Speed Tune Dir 3 21 Speed Tune Ki 3 21 Speed Tune Kp 3 21 Speed Up Base 3 27 Speed Up Filter 3 27 Speed Zero Delay 3 25 Speed Zero Level 3 25 Start At Powerup 3 31 Start Inhibits 3 51 Start Mask 3 57 Start Owner 3 58 Static F Zero 3 44 Static Friction 3 41 Status1 at Fault 3 51 Status2 at Fault 3 51 Stop Owner 3 58 Taper Enable 3 42 TaskLoad 1 ms 3 50 TaskLoad 2 ms 3 50 TaskLoad 32 ms 3 50 TaskLoad 8 ms 3 50 TB Manual Ref 3 23 Tension Reduct 3 42 Tension Ref 3 42 Tension Scale 3 42 TestPoint Data 3 50 TestPoint Sel 3 50 Threshold Delay 3 25 Time AccDec Min 3 42 Torq Current Pct 3 42 Torq Limit Type 3 30 Torq Red CurLim 3 30 Torque Const 3 20 Torque Negative 3 46 Torque Pos
53. 25 11370 DBL70 1240 2 330 120 00 1370 DC110 1370 LG92 20P 21AB110 110 190 30 1370 DBL71 1240 2 330 120 00 1370 DC110 1370 LG110 20P 21AB146 146 1119 40 1370 DBL72 1240 0 7 280 342 86 1370 DC180 1370 LG160 20P 21AB180 180 147 50 1370 DBL73 240 0 5 365 480 00 1370 DC180 1370 LG180 20P 21AB218 218 178 60 1370 DBL74 240 0 5 365 480 00 1370 DC280 1370 LG228 20P 21AB265 265 1217 75 11370 DBL75 1240 2 330 120 00 1370 DC280 1370 LG268 20P 21AB360 360 1294 100 1370 DBL76 1240 1 4 290 171 43 1370 DC360 65 20P 21AB434 434 355 125 240 0 5 1458 44 6 20P 21AB521 521 426 1150 240 0 322 6221 14 6 0 Qty 4 CUTLER HAMMER G3AP50 Two in series two in parallel Must be sourced separately from drive HUBBELL Y139W322GB Must be sourced separately from drive 6 Coil voltage 115V AC 50 60Hz 4 ABB EHDB520C2P 1L ABB Contactor for drives with no Dynamic Brake ABB EHDB520C 1L ABB Contactor for drives with Dynamic Brake Must be sourced separately from drive 6 Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available Supplemental Drive Information A 19 Table A Q 460V AC Input Regenerative Drives Dynamic AC Brake Armature DB Brake DC Loop DC Contactor Drive Cat DC Line Resistor Kit Voltage Resistor DB Resistor Amps Contactor Cat Lugs Cat No Amps Amps HP Cat No Volt
54. 29 Location 1 28 DIP Switch 12 Description of 1 29 Location 1 28 DIP Switch 14 Description of 1 29 Location 1 28 Settings 1 20 DIP Switch 15 Description of 1 29 Location 1 28 Settings 1 30 DIP Switch 18 Description of 1 29 DIP Switch S2 Description of 1 29 Location 1 28 DIP Switch S20 Description of 1 29 Location 1 28 DIP Switch S21 Description of 1 29 Location 1 28 DIP Switch S3 Description of 1 29 Location 1 28 DIP Switch S4 Description of 1 29 Location 1 28 DIP Switch S9 Description of 1 29 Location 1 28 Direction Mask 3 57 Direction Mode 3 45 Direction Owner 3 58 Discrete Speeds Group 3 23 DncrPosSpd 3 39 DPI Baud Rate 3 57 DPI Fdbk Select 3 57 DPI Inputs Group 3 70 DPI P1 Select 3 70 DPI P2 Select 3 70 DPI P3 Select 3 70 DPI P4 Select 3 70 DPI P5 Select 3 70 DPI Port Sel 3 57 DPI Port Value 3 57 Drive Alarm 1 3 53 Drive Data Group 3 13 Index 5 Drive Dimensions Frame A 1 3 Frame B 1 4 Frame C 1 5 Drive Grounding Points 1 11 Drive Logic Rslt 3 50 Drive Memory Group 3 45 Drive Mounting Dimensions 1 2 Lifting Precautions 1 5 Minimum Clearance Requirements 1 2 Operating Conditions 1 1 Weights 1 2 Drive Overload Fault 4 4 Drive Power Wiring 1 12 Drive Size 3 13 Drive Start Up Checklist 2 1 Procedures 2 1 Drive Status 1 3 47 Drive Status 2 3 47 Drive Status Indicators 4 2 Drive Storage Conditions p 1 Drive Type 3 13 Drive Type Sel 3 14 Drive Weights Frame A 1 3 Frame B 1
55. 3 Encoder Speed 3 11 Encoder State 3 49 Fast Stop Status 3 49 Fast Stop Time 3 30 Fault 1 Code 3 52 Fault 1 Time 3 52 Fault 10 Code 3 52 Fault 10 Time 3 52 Fault 2 Code 3 52 Fault 2 Time 3 52 Fault 3 Code 3 52 Fault 3 Time 3 52 Fault 4 Code 3 52 Fault 4 Time 3 52 Fault 5 Code 3 52 Fault 5 Time 3 52 Fault 6 Code 3 52 Fault 6 Time 3 52 Fault 7 Code 3 52 Fault 7 Time 3 52 Fault 8 Code 3 52 Fault 8 Time 3 52 Fault 9 Code 3 52 Fault 9 Time 3 52 Fault Arm Amps 3 52 Fault Clear 3 51 Fault Clr Mask 3 57 Fault Clr Mode 3 51 Fault Clr Owner 3 58 Fault Field Amps 3 52 Fault Speed 3 52 Fault Voltage 3 52 FaultCode 3 13 Fdbk Device Type 3 19 Feed Fwd PID 3 36 Field Current 3 12 Field Current Pct 3 12 Field Econ Delay 3 16 Field Economy En 3 15 Field Mode Sel 3 15 Field Reg Enable 3 15 Filt Torq Cur 3 18 Filt TorqCur Pct 3 12 Final Diameter 3 42 Fld Const 40 Pct 3 16 Fld Const 70 Pct 3 16 Fld Const 90 Pct 3 16 Fld Current Pct 3 12 Fld Reg Ki 3 14 Fld Reg Ki Base 3 14 Fld Reg Kp 3 14 Fld Reg Kp Base 3 14 Fld Weaken Ratio 3 15 FldLoss Fit Cfg 3 52 Flying Start En 3 26 Force Min Field 3 15 Freeze Ramp 3 29 Friction 3 20 Gear Box Ratio 3 39 Reg Error 3 20 Inertia 3 20 Inertia C Filter 3 20 InertiaCompAct 3 27 nertiaCompVar 3 27 Initial Diameter 3 42 Int Acc Calc En 3 42 Inversion In 1 3 66 Inversion In 10 3 66 Inversion In 11 3 66 Inversion In 12 3 66 Inversion In 2 3 66 Inversion In 3 3 66 Inversion In 4 3
56. 3 Anlg Out4 Scale 3 63 Anlg Out4 Sel 3 63 Anlg Tach Gain 3 19 Anlg Tach Zero 3 19 Anlg1 Tune Scale 3 61 Anlg2 Tune Scale 3 61 Anlg3 Tune Scale 3 61 Arm Current 3 12 Arm Current Pct 3 12 Arm Inductance 3 20 Arm Resistance 3 20 Arm Volt Ki 3 27 Arm Volt Ki Base 3 27 Arm Volt Kp 3 27 Arm Volt Kp Base 3 27 At Speed 3 48 At Speed Delay 3 25 At Speed Error 3 25 At Zero Speed 3 48 Autotune Cur Lim 3 21 Aux Inp Fit Cfg 3 52 Base Omega 3 40 Clear Fault Que 3 51 Close Loop Comp 3 43 Closed Loop En 3 43 Closing Speed 3 31 Constant J Comp 3 41 ContactorControl 3 66 Cur Lim Neg Out 3 12 Cur Lim Pos Out 3 12 Current Lim Neg 3 16 Current Lim Pos 3 16 Current Limit 3 16 Current Reg In 3 12 CurrLimit Active 3 46 CurrReg Autotune 3 20 Dancer Constant 3 39 Data In A1 3 59 Data In A2 3 59 Data In Ax 3 59 Data In B1 3 59 Data In B2 3 59 Data In C1 3 59 Index 12 Data In C2 3 59 Data In D1 3 59 Data In D2 3 59 Data In SelData 3 59 Data In Val Sel 3 59 Data Out A1 3 59 Data Out A2 3 59 Data Out Ax 3 59 Data Out B1 3 59 Data Out B2 3 59 Data Out C1 3 59 Data Out C2 3 59 Data Out D1 3 59 Data Out D2 3 59 Decel Mask 3 58 Decel Owner 3 58 Decel Status 3 49 Decel Time 1 3 29 Decel Time 2 3 29 Diam Calc Dis 3 40 Diam Inc Dec En 3 41 Diam init filter 3 41 Diam Preset 0 3 40 Diam Preset 1 3 40 Diam Preset 2 3 41 Diam Preset 3 3 41 Diam Preset Sel 3 41 Diam stdy delay 3 41 Diam Threshold 3 40 Diameter Calc 3 39 Diameter C
57. 3 24 Speed Regulator 3 24 3 25 3 26 3 27 Stop Modes 3 30 3 31 Test Generator 3 22 Torq Attributes 3 16 3 17 3 18 User Defined 3 53 3 54 3 55 3 56 Winder Functions 3 41 3 42 3 43 3 44 Parameter Views Advanced 3 6 Basic 3 4 Parameters AC Line Freq 3 13 AC Line Voltage 3 13 Acc Dec Filter 3 29 Accel Mask 3 57 Accel Owner 3 58 Accel Status 3 49 Accel Time 1 3 29 Accel Time 2 3 28 Act Spd Filter 3 20 Act Ten Ref Pct 3 42 Actual Comp 3 43 Actual Speed 3 12 Actuator Delay 3 31 Adaptive Gain1 3 32 Adaptive Gain2 3 32 Adaptive Gain3 3 32 Adaptive Joint 1 3 32 Adaptive Joint 2 3 32 Adaptive P Gain1 3 32 Adaptive P Gain2 3 32 Adaptive P Gain3 3 32 Adaptive Ref 3 31 Adaptive Reg Typ 3 31 Adaptive Spd 1 3 31 Adaptive Spd 2 3 31 Adaptive Spd En 3 31 Analog In1 Value 3 63 Analog In2 Value 3 63 Analog In3 Value 3 63 Anlg In1 Cmp 3 62 Anlg In1 Cmp Diy 3 62 Anlg Int Cmp Eq 3 62 Anlg In1 Cmp Err 3 62 Anlg In1 Config 3 61 Anlg In1 Filter 3 62 Anlg In1 Offset 3 62 Anlg In1 Scale 3 61 Anlg In1 Sel 3 61 Anlg In1 Target 3 62 Anlg In1 Tune 3 62 Anlg In2 Config 3 61 Anlg In2 Offset 3 62 Anlg In2 Scale 3 61 Anlg In2 Sel 3 61 Anlg In2 Target 3 62 Anlg In2 Tune 3 62 Anlg In3 Config 3 61 Anlg In3 Offset 3 62 Anlg In3 Scale 3 61 Anlg In3 Sel 3 61 Anlg In3 Target 3 62 Anlg In3 Tune 3 62 Anlg Out1 Scale 3 63 Anlg Out1 Sel 3 63 Anlg Out2 Scale 3 63 Anlg Out2 Sel 3 63 Anlg Out3 Scale 3 63 Anlg Out3 Sel 3 6
58. 4 Frame C Regenerative 1 5 DriveExplorer 2 3 3 1 DriveTools SP 2 3 3 1 Droop Compensation C 5 Droop Filter 3 30 Droop Function C 5 Droop Limit 3 30 Droop Percent 3 30 Drv Fld Brdg Cur 3 14 Dsp Error Fault 4 4 Dynamic Brake Resistor Configuring 1 9 Recommended A 18 Using 1 10 Dynamic Control File 3 28 Dynamic Friction 3 41 E Editing Parameters 3 1 B 5 EEPROM Error Fault 4 4 Elapsed Lifetime 3 13 Electrostatic Discharge Precaution p 3 Enable Droop 3 30 Enable Input Wiring 1 34 Enable PD 3 35 Enable PI 3 33 Enable PID 3 38 Enclosure Rating 1 1 Encoder Conflict Alarm 4 8 Encoder Err Chk 3 19 Encoder Ground 1 12 Encoder Loss Alarm 4 8 Encoder Loss Fault 4 4 Encoder Out Sel 3 20 Encoder PPR 3 19 Encoder Speed 3 11 Encoder State 3 49 Encoder Terminal Block 1 36 Encoder Terminal Block Designations 1 36 Encoder Terminal Block Location 1 36 Encoder Wiring 1 37 F Factory Defaults Resetting to B 4 Fast Stop Status 3 49 Fast Stop Time 3 30 Fault 1 Code 3 52 Fault 1 Time 3 52 Fault 10 Code 3 52 Fault 10 Time 3 52 Fault 2 Code 3 52 Fault 2 Time 3 52 Fault 3 Code 3 52 Fault 3 Time 3 52 Fault 4 Code 3 52 Fault 4 Time 3 52 Fault 5 Code 3 52 Fault 5 Time 3 52 Fault 6 Code 3 52 Fault 6 Time 3 52 Fault 7 Code 3 52 Index 6 Fault 7 Time 3 52 Fault 8 Code 3 52 Fault 8 Time 3 52 Fault 9 Code 3 52 Fault 9 Time 3 52 Fault Arm Amps 3 52 Fault Clear 3 51 Fault Clr Mask 3 57 Fault Clr M
59. 54 eDeiyoA nding jueuno Wy 6624 0024 104 Wun wiy quaung DEL 6614 1564 iv Sawy DU AN WON V 0824 SOUEISISOH WY 6974 gt jueueDeue y Jopenbay Dat peeds joy Xen Std Pas yoeqp i XEN ogey uexeeM D 2914 9Std Jamod 1481540 HOA JOJOIN pay 9 14 enbio Sbeyon JUEJSUOJ indino 101011 Control Block Diagrams D 16 fel q peeds 1v g ld p ds 1v t6 d O speeds 1v 1125 xno eo 10113 peeds IV bold Dous p ds 6664 lt useu pds Z ies xno eysa peqp i pds ald fejeq piouseiu 6014 ul Bay p ds 814 p ds 2014 yoeqp 4 pds 2214 Sod 89 p ds lOkd 101 U09 peeds pjouseJu p ds D 17 Control Block Diagrams JUEJSUOO 190ueq 86 4 Uoneleq XEN 96 4 pdssodiouq 56 4 indino Id q Vd GE Xog 125 1614 Jejeurei DUU 664d 3129 ia 76 4 1oje noleo Hp 16 9129 Jejoureig 0084 4 uonsod ad eo naq ild EA eua Id 844d 2 qd eiqeu3 0 4 1 oJ 185 enue0 Id 6LLd
60. 55 125 1321 3RB400 A 93 125 100 D420ED11 20P 41AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 Table A L 230V AC Input Non Regenerative Drives AC Line IP00 Open Style Drive Cat No DC Amps Amps HP Line Reactor Cat No Line Reactor kW HP AC Input Contactor Cat No 20P 21AB7P0 17 5 7 1 5 1321 3R8 A 75 1 100 C12D10 20P 21AB9PO 9 74 2 1321 3R12 A 1 49 2 100 C12D10 20P 21AB012 112 9 8 3 1321 3R18 A 0 75 3 7 1 5 100 C12D10 20P 21AB020 20 16 5 1321 3R18 A 0 75 3 7 1 5 100 C23D10 20P 21AB029 29 24 7 5 1321 3R55 A 5 5 11 7 5 15 100 C30D10 20P 21AB038 38 31 10 1321 3R55 A 5 5 11 7 5 15 100 C37D10 20P 21AB055 55 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P 21AB073 73 60 20 1321 3R80 A 15 20 100 C60D10 20P 21AB093 93 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 20P 21AB110 1110 90 30 1321 3R100 A 18 5 22 25 30 100 D110D11 20P 21AB146 1146 119 40 1321 3R160 A 30 37 40 50 100 D140D11 20P 21AB180 1180 147 50 1321 3R160 A 30 37 40 50 100 D180D11 20P 21AB218 1218 178 60 1321 3RB250 A 45 56 60 75 100 D180D11 20P 21AB265 1265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P 21AB360 1360 294 100 1321 3RB320 A 75 100 100 D300ED1 1 20P 21AB434 1434 355 125 1321 3RB400 A 93 125 100 D420ED11 20P 21AB521 521 426 150 1321 3R500 A 112 150 100 D630ED11 Supplemental Drive Information A 17 Table A M 460V AC Input Regenerative Drives
61. 6 PID Source P787 PID Source Gain Configure the Feedback Signal in the Follower Drive s The feedback signal originates from a load cell or a closed loop dancer and is input to the drive via an analog input typically analog input 1 due to the ability to filter this signal Set Par 70 Anlg In1 Sel to 19 PID Feedback Line Speed Master NIP Roll Reverse Forward Load Cell 0 10V Tension Set 10V Slave Drive 2 Master Drive Set Feedback Line Speed Signal Internal Ramp D 10V Forward L 10V Reverse Line Speed Reference C 8 Application Notes In addition you can configure the following Par 763 PID Feedback contains the raw feedback counts from the analog input signal received from the transducer position dancer or tension load cell Monitor the tension set point for a torque winder application in Par 1194 Act Ten Ref Pct Configure the PID feedback gain in Par 1254 PID Error Gain Limit the PID correction error using Par 757 PID Clamp Monitor the actual error input to the PI and PD blocks in Par 759 PID Error P760 P762 PID Setpoint 0 PID Setpoint Sel P761 PID Setpoint 1 P763 PID Feedback P1254 P763 PID Error Gain PID Feedback Ba P1194 P757 P759 Act Ten Re
62. 8 Scale2 Mul 3 38 Scale2 Out Off 3 39 Scale2 Output 3 38 Scale3 Div 3 38 Scale3 In Abs 3 39 Scale3 In Max 3 38 Scale3 In Min 3 38 Scale3 In Off 3 39 Scale3 Input 3 38 Scale3 Mul 3 38 Scale3 Out Off 3 39 Scale3 Output 3 38 Scale4 Div 3 38 Scale4 In Abs 3 39 Scale4 In Max 3 38 Scale4 In Min 3 38 Scale4 In Off 3 39 Scale4 Input 3 38 Scale4 Mul 3 38 Scale4 Out Off 3 39 Scale4 Output 3 38 Scale5 Div 3 38 Scale5 In Abs 3 39 Scale5 In Max 3 38 Scale5 In Min 3 38 Scale5 In Off 3 39 Scale5 Input 3 38 Scale5 Mul 3 38 Scale5 Out Off 3 39 Scale5 Output 3 38 Scale6 Div 3 38 Scale6 In Abs 3 39 Scale6 In Max 3 38 Scale6 In Min 3 38 Scale6 In Off 3 39 Scale6 Input 3 38 Scale6 Mul 3 38 Scale6 Out Off 3 39 Scale6 Output 3 38 Security Group 3 59 3 60 Set Fld Curve 3 16 Setting Preferences HIM B 4 Signal Wire 1 22 F 1 Signal VVire Sizes 1 31 Software Version 3 13 Spd 0 Trip Delay 3 30 Spd Draw Out Pct 3 12 Spd Fdbk Control 3 19 Spd Fdbk Error 3 19 Index 20 Spd Fdbk Filter 3 26 Spd Limit Active 3 46 Spd Loss Fit Cfg 3 53 Spd Match Acc 3 43 Spd Match Compl 3 43 Spd Match Dec 3 43 Spd Match Gain 3 43 Spd match torque 3 43 Spd Ref Zero En 3 26 Spd Reg Autotune 3 21 Spd Reg Ki 3 24 Spd Reg Ki Base 3 24 Spd Reg Ki Outpt 3 24 Spd Reg Kp 3 24 Spd Reg Kp Base 3 24 Spd Reg Kp Outpt 3 24 Spd Reg Out Pct 3 12 Spd Select 0 3 48 Spd Select 1 3 49 Spd Select 2 3 49 Spd Tune Inertia 3 21 Spd Up Gain Pct 3 27 Spd Zero En 3 25
63. A If the default settings of the drive are retained the flux current to flux reference will remain linear when the value of Par 500 Field Ref Pct changes E g If Par 467 Max Fld Curr Pct Par 500 Field Ref Pct 10096 then Par 234 Fld Current Pct Par 500 Field Ref Pct Par 280 Nom Mtr Fld Amps If Par 467 Max Fld Curr Pct Par 500 Field Ref Pct 50 then Par 234 Fld Current Pct Par 500 Field Ref Pct 2 5096 of Par 280 Nom Mtr Fld Amps e Curve B If the field current curve fine tuning procedure is completed the flux current to flux reference curve will follow a curve determined by the real flux percentage of Par 500 Field Ref Pct necessary to determine the circulation of the field current for the connected system Refer to the Current Regulator block diagram on page D 13 Field Current Curve Tuning Procedure 1 Resetthe field current curve by setting Par 920 Reset Fld Curve to 1 2 Configure the following parameters L Enter the percentage 100 of the maximum motor nameplate rated armature voltage in Par 921 Out Volt Level 1 Set Par 469 Field Mode Sel Base Speed Set Par 467 Max Fld Curr Pct 100 C 32 Application Notes 3 Start the drive 4 Increase the motor speed until the value electromotive force displayed in Par 233 Output Voltagel corresponds to the value previously set in Par 175 Rated Motor Volt 5 Decrease the value of Par 467 Max
64. Clr Fault Queue Product Data Spd Feedback Reset Device Control Board Arm Current Main Control Bd Output Voltage Boot Code Field Current Main Control Bd AC Line Voltage Application Code Output Power e s WO Select va QI ED Y Param Access v r gt V s Basic e File Group Par FGP File Advanced Numbered List File 1 Name FGP Group Changed Params File2 Name Group 1 Name gt FGP Parameter File 3 Name Group 2 Name Parameter Name default selection PowerFlex DC Device Select ED Connected DPI Devices Him CopyCat gt Device gt HIM Memory Storage ED Reset To Defaults Device lt H M Delete HIM Set Device Identity e Change Password User Dspy Lines oo Group 3 Name Parameter Name Parameter Name Key Press GBD to move between menu items Press e5 to select a menu item Press ce to move 1 level back in the menu structure Press ED select how to view parameters B 4 HIM Overview Diagnostics Menu When a fault trips the drive use this menu to access detailed data about the drive Option Description Faults View fault queue or fault information clear faults or reset drive Status Info View parameters that display status information about the drive Device ltems View statistics associated with DPI Communications Device Version 1 View the firmware version and hardware series of components Parameter Menu Use th
65. Comp 3 41 Contactor Conflict Alarm 4 8 ContactorControl 3 66 Contactors Configuring 1 9 Control Block Diagrams D 1 Index 3 Control Circuit Circuit Breaker 1 10 Fuses 1 10 Input Current 1 10 Protection 1 10 Copycat B 4 Cur Lim Neg Out 3 12 Cur Lim Pos Out 3 12 Current Lim Neg 3 16 Current Lim Pos 3 16 Current Limit 3 16 Current Meters Group 3 12 Current Reg In 3 12 Current Regulator Tune Adjustments C 22 Current Speed Curve Function C 4 CurrLimit Active 3 46 CurrReg Autotune 3 20 D Dancer Constant 3 39 Data In A1 3 59 Data In A2 3 59 Data In Ax 3 59 Data In B1 3 59 Data In B2 3 59 Data In C1 3 59 Data In C2 3 59 Data In D1 3 59 Data In D2 3 59 Data In SelData 3 59 Data In Val Sel 3 59 Data Nameplate p 2 Data Out A1 3 59 Data Out A2 3 59 Data Out Ax 3 59 Data Out B1 3 59 Data Out B2 3 59 Data Out C1 3 59 Data Out C2 3 59 Data Out D1 3 59 Data Out D2 3 59 Data Saving B 4 Datalinks Group 3 59 DC Analog Tachometer DIP Switch S4 Settings 1 30 Terminal Block Location 1 38 Terminal Designations 1 38 DC Output Contactors 1 10 A 18 Configuration 1 9 DC Output Voltage 1 13 Armature 1 13 Field 1 13 Decel Mask 3 58 Decel Owner 3 58 Decel Status 3 49 Decel Time 1 3 29 Decel Time 2 3 29 Defaults Resetting to B 4 Diagnostic Data Viewing B 4 Diagnostics Group 3 46 3 47 3 48 3 49 3 50 3 51 Diam Calc Dis 3 40 Diam Inc Dec En 3 41 Diam init filter 3 41 Diam Preset 0 3 40 Diam P
66. Dsp Error 132 A non resettable software error exists on the Cycle power to the drive If the problem persists Control board replace the Control board EEPROM Error 100 Q There was a problem saving parameter values or 1 Reset the fault there has been a control board change 2 If this fault occurs again cycle power to the drive Note When this fault occurs the parameters will 3 If the problem persists replace the Control board be reset to the default settings Encoder Loss 91 D The drive is not receiving a speed feedback signal Possible causes include The conductors of the feedback signal have Current from one or more of the feedback device wires been interrupted is not reaching the drive Check the feedback device wiring e One or several encoder channels are missing Check the encoder connections and power supply conductor interruption no encoder power supply Note Configure with Par 478 Spd Loss Fit Cfg Fld Current Loss 6 o The field current is too low Possible causes include e The field current regulator is currently not Enable the field current regulator via Par 497 Field enabled Reg Enable The conductors in the field circuit have been Check the motor field wiring Measure the resistance of interrupted the motor and verify that it matches motor nameplate data e The field fuses are currently open Check the field fuses and replace as necessary Note Configure with Par 473 FldLoss Cfg
67. Faults and Alarms Chapter 4 Troubleshooting This chapter provides information to guide you in troubleshooting the PovverFlex DC drive Included is a listing and description of drive faults with possible solutions when applicable and alarms See For information on page Faults and Alarms 4 1 Drive Status 4 2 Manually Clearing Faults 4 3 Fault Descriptions 44 Clearing Alarms 4 7 Alarm Descriptions 4 7 Common Drive Symptoms and Corrective Actions 4 10 Testpoint Codes and Functions 4 14 A fault is a condition that always stops the drive and prevents it from starting until the fault condition is corrected There are two fault types Type Description User Configurable This type of fault allows you to configure the drive s response to the condition that caused the error e When configured for a fault the drive will be stopped the error condition will be annunciated on the HIM or a via digital output if programmed and the drive will not be allowed to start until the fault condition is corrected e When configured for an alarm the error condition will be annunciated on the HIM or via a digital output if programmed and the drive will continue to run and or be allowed to start e When configured for ignore or disabled the error condition will not be recognized by the drive or be indicated on the HIM or via a programmed digital output Q Non Configurable This type of fault is always ena
68. Fld Curr Pct until the value displayed in Par 233 Output Voltagel is equal to 90 of Par 175 Rated Motor Volt When you have reached this value read the value displayed in Par 234 Fld Current Pct and enter the value into Par 918 Fld Const 90 Pct 6 Decrease the value of Par 467 Max Fld Curr Pct until the value displayed in Par 233 Output Voltage is equal to 7096 of Par 175 Rated Motor Volt When you have reached this value read the value displayed in Par 234 Fld Current Pct and enter the value into Par 917 Fld Const 70 Pct 7 Decrease the value of Par 467 Max Fld Curr Pct until the value displayed in Par 233 Output Voltage is equal to 40 of Par 175 Rated Motor Volt When you have reached this value read the value displayed in Par 234 Fld Current Pct and enter the value into Par 916 Fld Const 40 Pct 8 Stop the drive 9 Setthe desired method of field control in Par 469 Field Mode Sel 0 Base Speed or 1 Field Weaken 10 Reset the value of 467 Max Fld Curr Pct to 10096 If you change the value of Par 175 Rated Motor Volt or par 280 Nom Mtr Fld Amps the field current curve will need to be re tuned Control Block Diagrams Appendix D For information on See page PowerFlex DC Drive Overview D 2 Digital Inputs Outputs amp Mapping Standard and I O Expansion Card D 3 Analog Inputs Outpu
69. HEA 10nu02 HINWIENISN Sd LAIGIEASN yod 40128 I SN 0 01650150 oUnWAIdsqusn 094 eigenen p uH q 4 sn Suess iuf 101984 ege HUN D 22 Control Block Diagrams Test Generator P58 TstGen Output Generator output P60 TstGen Amplitude Offset P59 TstGen Frequency Control Block Diagrams D 23 Multi Speed P400 P401 P402 Spd Select 0 Spd Select 1 Spd Select 2 Reference P44 Speed Ref A P48 Speed Ref B P155 Preset Speed 2 P156 Preset Speed 3 P157 Preset Speed 4 P158 Preset Speed 5 P159 Preset Speed 6 P160 Preset Speed 7 D 24 Control Block Diagrams Fault Alarm Mapping Arm Overvoltage F5 P203 OverVolt Fit Cfg 0 Ignore 1 Alarm 2 Fault Auxiliary Input F2 P354 Aux Inp Fit Cfg 1 Alarm 2 Fault 3 Quick Stop 4 Normal Stop 5 CurrLim Stop Motor Over Temp F16 P365 OverTemp Fit Cfg 0 Ignore 1 Alarm 2 Fault 3 Quick Stop 4 Normal Stop 5 CurrLim Stop Fld Current Loss F6 P473 FidLoss Fit Cfg 0 Ignore 1 Alarm 2 Fault Encoder Loss F91 P478 Spd Loss Fit Cfg 1 Alarm 2 Fault Appendix E Installing a Communication Adapter
70. ID Source 3 37 PID Source Gain 3 37 PID Steady Delay 3 35 Index 18 PID Target 3 37 Port 1 Adapter Fault 4 5 Port 1 DPI Loss Fault 4 6 Port 2 Adapter Fault 4 5 Port 2 DPI Loss Fault 4 6 Port 3 Adapter Fault 4 5 Port 3 DPI Loss Fault 4 6 Port 4 Adapter Fault 4 5 Port 4 DPI Loss Fault 4 6 Port 5 Adapter Fault 4 5 Port 5 DPI Loss Fault 4 6 PORT LED 4 2 Port Mask Act 3 60 Potentiometer Wiring 1 33 Power Circuit Fuses 1 12 Protection 1 12 Power Circuit Protection Fuse Designations Frame A A 7 Fuse Designations Frame B A 7 Power Failure Fault 4 6 Power Feeder Ground 1 12 Power Terminals 1 15 Power Wiring 1 12 AC Input Contactor 1 13 AC Input Contactor and a Dynamic Brake 1 14 Armature Converter Terminals 1 15 Armature Output Terminals 1 15 Control Circuit Terminals 1 15 Cooling Fan Terminals 1 15 DC Output Contactor 1 14 DC Output Contactor and a Dynamic Brake 1 15 Diagrams 1 13 Field Input Terminals 1 15 Field Output Terminals 1 15 Internal Fuse Terminals 1 15 Motor Thermistor Terminals 1 15 Normally Open Contact Terminals 1 15 Terminals 1 15 Powerup Delay 3 31 Preferences Setting HIM B 4 Preset Speed 1 3 23 Preset Speed 2 3 23 Preset Speed 3 3 23 Preset Speed 4 3 23 Preset Speed 5 3 23 Preset Speed 6 3 23 Preset Speed 7 3 23 Programmable Controller Configurations A 4 Programming 3 1 R Ramp Delay 3 28 Ramp In 3 11 Ramp In Pct 3 11 Ramp In Zero En 3 31 Ramp Out 3 11 Ra
71. Overvoltage Motor Volt is set too low for the application Refer to the Arm Overvoltage fault description on page 4 4 for more information Auxiliary Input CO auxiliary input interlock is open or a voltage 15 30 V or reference signal is missing for the digital input set to 14 Aux Fault Refer to the Auxiliary Input fault description on page 4 4 for more information BipolarCflet Par 1322 Direction Mode is set to Bipolar or Reverse Dis and one or more of the following digital input functions is configured Fwd Reverse Run Forward Run Reverse Jog Forward or Jog Reverse 4 8 Troubleshooting Alarm Type Description CntactrCflet G input functions are in conflict e When Par 1391 ContactorControl is set to None both relay outputs Pars 1392 Relay Out 1 Sel and 629 Relay Out 2 Sel and all digital inputs Digital Inx Sell cannot be set to Contactor or ContactorDB e With ContactorControl set to Contactor one relay output and one digital input must be set to Contactor No output can be defined as ContactorDB e With ContactorControl set to Contactor DB both relay outputs and one digital input must be set to Contactor ContactorDB and Contactor respectively Because any relay output can be configured as contactor or DB control and any digital input as contactor status care must be taken to correctly w
72. Speed Reg In P122 Spd Feedback y P104 At Speed Error Digital Outx Sel 3 At Speed O P394 At Speed ka P105 At Speed Delay Application Notes C 19 Speed Zero Function The Speed Zero Logic determines the behavior of the drive when the motor is at zero speed Refer to the Speed Adaptive and Speed Zero Logic block diagram on page D 12 Configuring the Speed Zero Logic It is possible to avoid drive creep when the motor is at zero speed by disabling the Integral section of the Speed regulator By default the output of the Integral portion of the Speed regulator is disabled Par 123 Spd Zero I En 0 Disabled Important If the speed regulator is disabled the motor cannot receive a load when it is stopped Therefore this function is not suitable for all applications Disable the output of the P gain of the Speed regulator by setting Par 126 Spd Zero P Gain to one of the following settings H the speed reference is above the value set in Par 106 Ref Zero Level Set Par 124 Spd Ref Zero En 1 Enabled If the speed reference and or the reaction are above the value set in Par 106 Ref Zero Level set Par 124 Spd Ref Zero En 0 Disabled Par 124 Spd Ref Zero En is active only when Par 125 Spd Zero P En 1 Enabled Set the P gain for zero speed e Ifthe P gain corresponds to the value set in Par 126 Sp
73. Switching Power Supply circuit board SW 2 on the back of the Control EMI shield which holds the Control board A 16 Supplemental Drive Information AC Input Line Reactors and If DC Contactor is used an AC Input contactor is not needed AC Input Contactors Table A K 230V AC Input Regenerative Drives AC Line IP00 Open Style Line Reactor Drive Cat No DC Amps Amps HP Cat No Line Reactor kW HP Input Contactor Cat No 20P MAB7PO 17 5 7 1 5 1321 3R8 A 75 1 100 C12D10 20P MAB9PO 19 7 4 2 1321 3R12 A 1 49 2 100 C12D10 20P 41AB012 112 9 8 3 1321 3R18 A 0 75 3 7 1 5 100 C12D10 20P 41AB020 120 16 5 1321 3R18 A 0 75 3 7 1 5 100 C23D10 20P 41AB029 29 24 7 5 1321 3R55 A 5 5 11 7 5 15 100 C30D10 20P 41AB038 38 31 10 1321 3R55 A 5 5 11 7 5 15 100 C37D10 20P 41AB055 155 45 15 1321 3R55 A 5 5 11 7 5 15 100 C60D10 20P 41AB073 73 60 20 1321 3R80 A 15 20 100 C60D10 20P 41AB093 193 76 25 1321 3R100 A 18 5 22 25 30 100 C85D10 20P 41AB110 110 90 30 1321 3R100 A 18 5 22 25 30 100 D110D11 20P 41AB146 1146 119 40 1321 3R160 A 30 37 40 50 100 D140D11 20P 41AB180 180 147 50 1321 3R160 A 30 37 40 50 100 D180D11 20P 41AB218 1218 178 60 1321 3RB250 A 45 56 60 75 100 D180D11 20P 41AB265 265 217 75 1321 3RB250 A 45 56 60 75 100 D250ED11 20P 41AB360 360 294 100 1321 3RB320 A 75 100 100 D300ED11 20P 41AB434 434 3
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75. ain 3 3 35 PD Output PID 3 35 PD Prop Gain 1 3 35 PD Prop Gain 2 3 35 PD Prop Gain 3 3 35 PI Central v sel 3 34 PI Central v1 3 33 PI Central v2 3 33 PI Central v3 3 33 PI Central vs0 3 34 PI Central vs1 3 34 PI Init Intgl Gin 3 35 PI Init Prop Gn 3 34 PI integr freeze 3 34 PI Integral Gain 3 33 PI Lower Limit 3 34 PI Output 3 33 PI Prop Gain PID 3 33 PI Steady Thrsh 3 33 PI Upper Limit 3 34 PID Accel Time 3 37 PID Clamp 3 36 PID Decel Time 3 37 PID Error 3 36 PID Error Gain 3 38 PID Feedback 3 36 PID Output 3 36 PID Output Scale 3 36 PID Output Sign 3 36 PID Setpoint 0 3 36 PID Setpoint 1 3 36 PID Setpoint Sel 3 36 PID Source 3 37 PID Source Gain 3 37 PID Steady Delay 3 35 PID Target 3 37 Port Mask Act 3 60 Powerup Delay 3 31 Preset Speed 1 3 23 Preset Speed 2 3 23 Preset Speed 3 3 23 Preset Speed 4 3 23 Preset Speed 5 3 23 Preset Speed 6 3 23 Preset Speed 7 3 23 Ramp Delay 3 28 Ramp In 3 11 Ramp In Pct 3 11 Ramp In Zero En 3 31 Ramp Out 3 11 Ramp Out Pct 3 11 Ramp Select 0 3 49 Ramp Select 1 3 49 Ramp Type Select 3 28 Rated Motor Volt 3 14 Real FF PID 3 35 Ref Line Spd 3 44 Ref Spd Source 3 44 Ref Speed Gain 3 44 Ref Zero Level 3 25 Reference Mask 3 57 ndex 15 Reference Owner 3 58 Relay Out 1 Sel 3 69 Relay Out 2 Sel 3 69 Reset Defaults 3 45 Reset Fld Curve 3 16 Roll Diameter 3 40 S Curve Accel 1 3 29 S Curve Accel 2 3 29 S Curve Decel 1 3 29 S Curve Decel 2 3 29 S Curve Time 3
76. alc St 3 39 Diameter Filter 3 40 Diameter Reached 3 40 Diameter Reset 3 40 Dig In Status 3 66 Dig In Term 1 3 66 Dig In Term 10 3 66 Dig In Term 11 3 66 Dig In Term 12 3 66 Dig In Term 2 3 66 Dig In Term 3 3 66 Dig In Term 4 3 66 Dig In Term 5 3 66 Dig In Term 6 3 66 Dig In Term 7 3 66 Dig In Term 8 3 66 Dig In Term 9 3 66 Dig Out Status 3 69 Digital In1 Sel 3 64 Digital In10 Sel 3 64 Digital In11 Sel 3 64 Digital In12 Sel 3 64 Digital In2 Sel 3 64 Digital In3 Sel 3 64 Digital In4 Sel 3 64 Digital In5 Sel 3 64 Digital In6 Sel 3 64 Digital In7 Sel 3 64 Digital In8 Sel 3 64 Digital In9 Sel 3 64 Digital Out1 Sel 3 67 Digital Out2 Sel 3 67 Digital Out3 Sel 3 67 Digital Out4 Sel 3 67 Digital Out5 Sel 3 67 Digital Out6 Sel 3 67 Digital Out7 Sel 3 67 Digital Out8 Sel 3 67 Direction Mask 3 57 Direction Mode 3 45 Direction Owner 3 58 DncrPosSpd 3 39 DPI Baud Rate 3 57 DPI Fdbk Select 3 57 DPI P1 Select 3 70 DPI P2 Select 3 70 DPI P3 Select 3 70 DPI P4 Select 3 70 DPI P5 Select 3 70 DPI Port Sel 3 57 DPI Port Value 3 57 Drive Alarm 1 3 53 Drive Logic Rslt 3 50 Drive Size 3 13 Drive Status 1 3 47 Drive Status 2 3 47 Drive Type 3 13 Drive Type Sel 3 14 Droop Filter 3 30 Droop Limit 3 30 Droop Percent 3 30 Drv Fld Brdg Cur 3 14 Dynamic Friction 3 41 Editing B 5 Elapsed Lifetime 3 13 Enable Droop 3 30 Enable PD 3 35 Enable PI 3 33 Enable PID 3 38 Encoder Err Chk 3 19 Encoder Out Sel 3 20 Encoder PPR 3 19 Index 1
77. ameters The LCD HIM provides the S M A R T list screen which contains the most commonly changed parameters including the following Parameter Name Number Max Ref Speed 45 Description The nameplate base motor speed Rated Motor Volt 175 The maximum armature voltage of the drive output Nom Mir Arm Amps 179 Corresponds to 100 of the current limit Nom Mtr Fld Amps 280 Rated motor nameplate field current Anlg In1 Sel 70 Selects the parameter to which a value will be written from analog input 1 default Speed Ref A Maximum Speed 2 Defines the maximum speed of the drive Current Limit 7 Symmetrical current limit for both current directions for four quadrant drives expressed as a percentage of the value in parameter 179 Nom Mtr Arm Amps Accel Time 1 660 Sets the rate of acceleration for Ramp 0 Fdbk Device Type 414 The source of speed feedback If your application requires additional parameter set up and tuning refer to Drive Start Up on page 2 1 for detailed instructions Menu Structure HIM Overview B 3 Figure B 1 HIM Menu Structure User Display TT 8000 See Key below for button descriptions Y Y Faults v R T h Fault Info Diagnostics status Info _ gt Drive Status 1 View Fault Queue Device Items Drive Status 2 Clear Faults e Device Version gt PowerFlex DC Drive Alarm 1
78. ar 500 Field Ref Pct This graph as compared to the graph in Figure C 5 shows an Bottom Par 234 Fld Current Pct increase in Fld Reg Kp from 2 to 10 with Fld Reg Ki 5 Top Par 500 Field Ref Pct Bottom Par 234 Fld Current Pct Figure C 6 Too high of a time constant on the field The reduction of the field current depends on the field time constant Therefore the regulator has no influence on the flux current Top Par 500 Field Ref Pct Bottom Par 234 Fld Current Pct C 26 Application Notes Fine Tuning the Speed Regulator Follow the procedure below to fine tune and optimize the speed regulator 1 9 Configure the following Test Generator parameters Set Par 58 TstGen Output 4 Ramp Ref Set Par 59 TstGen Frequency 0 2 Hz Set Par 60 TstGen Amplitude 10 LI Set Par 61 TstGen Offset 10 Measure the results on analog outputs 1 and 2 by setting 1 Par 66 Anlg Ou Sel 8 Spd Reg Out 1 Par 67 Anlg Out2 Sel 13 Motor Curr Set Par 660 Accel Time 1 1 sec Set Par 87 Spd Reg Kp 0 00 88 Spd Reg Ki 0 00 Start the drive Increase the value of Par 87 Spd Reg Kp until the overshoot is lower than 496 with the shortes
79. ar 58 TstGen Output 4 Ramp Ref Set Par 59 TstGen Frequency 0 2 Hz d Set Par 60 TstGen Amplitude 10 4 Set Par 61 TstGen Offset to the switching point from the armature to the field regulation For example If Par 162 Max Feedback Spd 2000 rpm field weakening starts at 1500 rpm Therefore set Par 61 TstGen Offset 75 2 Measure the field current and the armature voltage using analog outputs 1 and 2 by setting LI Par 66 Anlg Ou Sel 18 Fld Current LI Par 67 Anlg Out2 Sel 14 Motor Volts 3 Start the drive 4 Check the armature voltage via analog output 2 After a possible short oscillation the voltage should remain constant Refer to the Field Voltage Regulator examples below You can change the Proportional and Integral gains of the Field Voltage regulator via Pars 493 Arm Volt Kp and 494 Arm Volt Ki 5 Stop the drive 6 Set Par 58 TstGen Output 0 NotConnected Application Notes C 29 Field Voltage Regulator Tuning Examples Figure C 12 Field voltage oscillation Figure C 14 Optimal field regulation Oscillation after a speed change where Arm Volt Kp 1096 and After a short transient the field current and armature voltage are Arm Volt Ki 80 constant Arm Volt Kp 40 Arm Volt Ki 596 Top Par 234 Fld Current Pct Top Par 234 Fld Current Pct Bottom Par 233 Output Voltage Bottom Par 233 Output Voltage 2 2
80. ark of Phillips Screw Company E 2 nstalling a Communication Adapter Safety Precautions nstalling the Communication Adapter Module in the Drive A A ATTENTION Only qualified personnel familiar with drives power products and associated machinery should plan or implement the installation start up configuration and subsequent maintenance of the system Failure to comply may result in personal injury and or equipment damage ATTENTION To avoid an electric shock hazard ensure that all power to the drive has been removed before performing the following ATTENTION This drive contains ESD Electrostatic Discharge sensitive parts and assemblies Static control precautions are required when installing testing servicing or repairing this assembly Component damage may result if ESD control procedures are not followed If you are not familiar with static control procedures reference A B publication 8000 4 5 2 Guarding Against Electrostatic Damage or any other applicable ESD protection handbook Follow these steps to install a communication adapter module A ATTENTION Remove power before making or breaking cable connections When you remove or insert a cable connector with power applied an electrical arc may occur An electrical arc can cause personal injury or property damage by e sending an erroneous signal to your system s field devices causing unintended machine motion e causing an explosion in a hazardou
81. art Mask 4 12 Troubleshooting Drive starts but motor does not turn and no armature current Drive Symptom The drive starts but there is no armature current and the motor does not respond to a speed signal Action e Verify the wiring to the analog input s selected for speed reference refer to UC Wiring Examples on page 1 33 Verify the setting s of switch S9 and Par 71 Anlg In1 Config or 510 and Par 76 Anlg n Config or 511 and Par 81 Anlg In3 Config refer to DIP Switch and Jumper Settings on page 1 28 Verify the speed selection digital input s and the respective input terminal voltage s if used Verify the analog input s voltage s displayed in parameters 1404 Analog In1 Value 1405 Analog In2 Value or 1406 Analog In3 Value The drive starts and armature current is present but the motor does not turn e The Load may be too great for the motor and drive e Remove the load from the motor and test for motor rotation If the motor rotates then verify that the measured armature current using an in line current meter or DC clamp on meter equals the armature current feedback value displayed in parameters 200 Arm Current and 199 Arm Current Pct Increase the value of parameter 7 Current Limit 8 Current Lim Pos or 9 Current Lim Neg Verify that the measured motor field current using an in line current meter or DC clamp on meter equals the feedback value displayed in
82. ately Drive Symptom Action The motor accelerates to maximum speed and Check the analog input voltage and speed cannot be controlled reference values e Parameters 1404 Analog In1 Value 1405 Analog In2 Value 44 Speed Ref A and 48 Speed Ref B e Check the setting of switch S9 and parameter 71 Anlg Int Config 510 and 76 Anlg In2 Config or S11 and 81 Anlg In3 Config The feedback device encoder or DC analog tachometer is not connected incorrectly connected or has failed e Change parameter 414 Fdbk Device Type to 3 Armature to test the encoder or DC analog tachometer feedback Select a testpoint with Par 1381 TestPoint Sel Values can be viewed with Par 1382 TestPoint Data Values Description Minimum Maximum Default 566 Rx count 567 Tx count 568 BusLoss count 569 Port 1 Timeout 570 Port 2 Timeout 10 65535 0 571 Port 3 Timeout 572 Port 4 Timeout 573 Port 5 Timeout 574 Port 6 Timeout Enter in TestPoint Sel Control Board Testpoints Test Point Function estom XY20 Monitors 10VDC the Anlg Outx Sel parameter XY17 values using this test point set all of the Anlg Outx Sel parameters to the variable that must be measured XY10 Reference point XY18 Reference point Output current signal 0 61 V nominal drive output current Specifications Appendix A Supplemental Drive nformation
83. bled and will cause the drive to stop running in order to protect the drive and or motor from damage In some cases drive or motor repair may be required The cause of the fault must be corrected before the fault can be cleared via a fault reset using the HIM or programmed digital input The fault will be reset on power up after repair An alarm indicates a drive error condition that does not stop the drive but may prevent it from starting There are two types of alarms Type Description o User Configurable This type of alarm indicates a drive error condition but does not stop the drive from starting or running However if this type of alarm is left uncorrected a fault condition may eventually occur Non Configurable This type of alarm is always enabled and will prevent the drive from starting until the alarm condition is corrected 4 2 Troubleshooting Drive Status The condition or state of your drive is constantly monitored Any changes will be indicated through the LEDs and or the HIM if present Figure 4 1 Drive Status Indicators F PORT O MOD O NETA O NETBO Po werFlex Osrs O Allen Bradley Name Color State Description STS Green Flashing Drive ready but not running and no faults are present Status Steady Drive running no faults are present Yello
84. cation of when the drive has exceeded certain set points Par 393 Speed Threshold displays whether the speed of the drive is above or below a set speed for clockwise and counter clockwise rotation Set the threshold speed for clockwise rotation in Par 101 Spd Thresh Pos and set C 18 Application Notes P101 Speed Thresh Pos the threshold speed for counter clockwise rotation in Par 102 Speed Thresh Neg You can specify a delay time before indication that the speed has fallen below the threshold values in Par 103 Threshold Delay Par 393 Speed Threshold can be assigned to a digital output A digital output so assigned will only change state at the clockwise positive speed threshold P122 Spd Feedback P102 Speed Thresh Neg P103 Threshold Delay Digital Outx Sel 2 Spd Thresh m P393 Speed Threshold Par 394 At Speed indicates whether or not the speed of the drive corresponds to the set speed reference specified in Par 118 Speed Reg In before the speed regulator and the ramp reference if enabled are applied The speed above and below the speed reference at which indication will occur is set in Par 104 At Speed Error You can specify a delay time before indication that the speed reference is within the range set in Par 104 At Speed Error will occur using Par 105 At Speed Delay Par 394 At Speed can be assigned to a digital output P118
85. coderCflct One of the following has occurred e Par 414 Fdbk Device Type is set to 1 Encoder and Par 1021 Encoder Out Sel is not set to 0 Off If you are using an encoder set Par 1021 Encoder Out Sel to 0 Off e More than one of the following parameters contains the same value Pars 1021 Encoder Out Sel 70 75 and 80 Anlg Inx Sel and or 1323 1327 DPI Px Select Fid Current 162 The field current is too low Refer to the Fld Current Loss fault description on Loss page 4 4 for more information Troubleshooting 4 9 Alarm Type Description Motor Over The motor has exceeded its temperature rating as signaled by the thermistor Temp connected to the drive terminals 78 and 79 Refer to the Motor Over Temp fault description on page 4 5 for more information Start At D Par 1344 Start At Powerup is enabled The drive may start at any time after PowerUp drive power up and the time specified in Par 1345 Powerup Delay has elapsed 4 10 Troubleshooting Common Drive Symptoms and Corrective Actions Drive Symptom An external Start command was issued but the drive does not start Drive will not start Action e Verify that no faults or alarms are displayed If a fault or alarm is displayed follow the corrective action provided refer to Fault Descriptions on page 4 4 or Alarm Descriptions on page 4 7 e The external wiring to the programmed Start terminal block connection
86. common of the outputs terminals 2 4 5 and 15 of the I O Expansion board with the ground terminal 10 or 20 on the standard I O terminal blocks on the Control board If this is not possible these terminals must be grounded by means of a 0 1 uf 250V capacitor II The Analog and Digital UO Expansion circuit board is not factory installed F 2 Optional Analog and Digital I O Expansion Circuit Board Table UO Expansion Board Terminal Block 1 Designations No Signal Description 1 Analog Output 3 H0V 5mA maximum 2 Analog Output 3 3 Analog Output 4 10V 5mA maximum 4 Analog Output 4 5 Digital Output Common 6 Digital Output 5 Max volt 30V max cur 50mA 7 Digital Output 6 8 Digital Output 7 9 Digital Output 8 10 24VDC Drive supplied power for Digital Outputs Max volt 30V max cur 80mA Table F C UO Expansion Board Terminal Block 2 Designations No 11 Signal Digital Input 9 12 Digital Input 10 13 Digital Input 11 14 Digital Input 12 Description Max volt 30V max cur 15V 3 2mA 24V 5mA and 30V 6 4mA 15 Digital Input Common Figure F 2 UO Expansion Board Wiring Diagram Control Board 3 Analog Outputs Digital Outputs Digital Inputs o m d is Tas c 224 S aMMy Q 6 T 8 9 10
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88. d Ref 3 Configure the following parameters 11 Set Par 497 Field Reg Enable 1 Enabled default 1 Set Par 469 Field Mode Sel 1 Field Weaken 4 Set Par 498 Force Min Field 1 Enabled C 24 Application Notes 4 Configure the following Test Generator parameters Set Par 58 TstGen Output 3 Field Ref 1 Set Par 60 TstGen Amplitude 70 of the field rated current of the motor this setting allows the system overshoot 5 Increase the value of the Par 91 Fld Reg Kp until the overshoot of the field current displayed in Par 234 Fld Current Pct is lower than 496 6 Increase the value of Par 92 Fld Reg Kil until the overshoot is higher than 4 Then decrease the value of this parameter until it becomes slightly lower than 4 Important Because of the relatively high field time constant the rising speed of the field current is limited The rising time with optimal tuning conditions could be up to 100 milliseconds 7 Set Par 58 fTstGen Output 0 NotConnected 8 Set Par 498 Force Min Field 0 Disabled 9 Set Par 468 Min Fld Curr Pct to the desired value 10 Configure the analog outputs according to your application needs Application Notes C 25 Field Current Regulator Tuning Examples Figure C 5 Increase in the field current with oscillation Figure C 7 Increase in the field current without Non optimal response of the regulator oscillation Top P
89. d Zero P Gain then set Par 125 Spd Zero P En 1 Enabled e Ifthe P gain corresponds to the normal P gain then set Par 125 Spd Zero P En 0 Disabled The P gain at zero speed is set via Par 126 Spd Zero P Gain when Par 125 Spd Zero P En 1 Enabled The threshold for the recognition of zero speed is determined by the value in Par 106 Ref Zero Level Speed Draw Function The Speed Draw function can be used to apply a configurable speed ratio set in Par 1017 Speed Ratio to the main speed reference of the drive This function is useful in a multi drive system where a proportional speed increase between the motors is required The range of parameter 1017 Speed Ratio can be set between 0 and 32767 if written in digital form or can be set from 0 to 20000 0 to 10V if assigned via an analog input The resulting speed value can be viewed in Par 1018 Speed Draw Out via an analog output C 20 Application Notes Figure C 4 Speed Draw Example Master 1000 RPM 1050 RPM 1100 RPM Drive A Drive B Drive C Anlg Input Anlg Input Anlg Input 1 1 2 1 2 Line Speed ratio 1 5 Line Speed ratio 2 10 T r Speed Ratio 5 5V 11000 count Speed Ratio 5 25V 10500 count Line Speed Speed Draw Example Configuration Drive A Set parameter 70 Anlg Inl Sel to 4 Trim Speed Drive B e Set parameter 70 Anlg Inl Sel to 4 Trim Speed Set parameter 75 An
90. e 115V AC 50 60Hz ABB EHDB520C2P 1L ABB contactor for drives with no dynamic brake ABB EHDB520C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB EHDB650C2P 1L ABB contactor for drives with no dynamic brake ABB EHDB650C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive ABB EHDB800C2P 1L ABB contactor for drives with no dynamic brake ABB EHDB800C 1L ABB contactor for drives with a dynamic brake Must be sourced separately from drive Wire and Lug size dependant on Cabinet dims and local codes Parallel solutions available Appendix B HIM Overview For information on See page For information on See page External and Internal Connections B 1 Menu Structure B 3 LCD Display Elements B 1 Viewing and Editing Parameters B 5 ALT Functions B 2 Removing Installing the HIM B 5 External and Internal The PowerFlex DC drive provides a number of cable connection points for Connections the HIM Frame A shown PowerFlex ED Connector Description DPI Port 1 HIM connection when installed in cover DPI Port 2 Cable connection for handheld and remote options DPI Port 3 or 2 Splitter cable connected to DPI Port 2 provides additional port e DPI Port 5 Cable connection for communications adapter LCD Display Elements Display Descr
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92. e Speed Signal on page C 6 Closed loop dancer load cell feedback see Configure the Feedback Signal in the Follower Drive s on page C 7 Tension set point see Configure the Tension Set Point Signal in the Follower Drive s on page C 9 C 6 Application Notes Configure a Line Speed Signal The line speed signal is the main reference for the speed or current regulator in the follower drive s In the Master drive e Configure an analog output for the main speed reference 1 Spd Ref Out In the Follower drive Set Par 80 Anlg In3 Sel to 12 UserDefined0 e Set Par 786 PID Source to 8695 503 8192 503 the parameter number to which the signal from analog input 3 is sent Par 503 UserDefined0 and 8192 is a drive internal fixed offset value Line Speed Master NIP Roll Reverse Forvvard Load Cell 0 10V Tension Set 10V Master Slave Drive Set Drive Feedback Line Speed Signal II Internal Ramp m ee 10V Forward I L 10V Reverse Line Speed Reference Application Notes C 7 In addition you can configure the following e Enter the gain for the feed forward signal in Par 787 PID Source Gain e Monitor the feed forward signal after the gain is applied in Par 758 Feed Fwd PID P758 Feed Fwd PID P78
93. es AC Line IP00 Open Style Drive Cat No DC Amps Amps HP Line Reactor Cat No Line Reactor kW HP AC Input Contactor Cat No 20P 21AD4P1 4 1 3 3 2 1321 3R4 A 55 75 100 C12D10 20P 21AD6P0 6 4 9 3 1321 3R8 A 75 1 100 12010 20P 21AD010 10 8 2 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 21AD014 14 11 4 7 5 1321 3R18 B 1 5 7 5 2 10 100 C12D10 20P 21AD019 19 15 5 10 1321 3R18 B 1 5 7 5 2 10 100 C23D10 20P 21AD027 27 22 1 15 1321 3R55 B 11 22 15 30 100 C23D10 20P 21AD035 135 28 6 20 1321 3R55 B 11 22 15 30 100 C30D10 20P 21AD045 45 36 8 25 1321 3R55 B 11 22 15 30 100 C37D10 20P 21AD052 52 42 5 30 1321 3R55 B 22 15 30 100 C43D10 20P 21AD073 173 59 6 40 1321 3R80 B 30 40 100 C60D10 20P 21AD086 186 70 3 50 1321 3R100 B 37 45 50 60 100 C85D10 20P 21AD100 1100 81 7 60 1321 3R100 B 37 45 50 60 100 C85D10 20P 21AD129 129 105 4 75 1321 3R160 B 56 75 75 100 100 D110D11 20P 21AD167 167 136 4 100 1321 3R160 B 56 75 75 100 100 D140D11 20P 21AD207 207 169 1 125 1321 3RB250 B 93 112 125 150 100 D180D11 20P 21AD250 250 204 3 150 1321 3RB250 B 93 112 125 150 100 D210ED11 20P 21AD330 1330 269 6 200 1321 3RB320 B 149 200 100 D300ED11 20P 21AD412 412 336 6 250 1321 3RB400 B 186 4 250 100 D420ED1 1 20P 21AD495 495 404 4 300 1321 3R500 B 223 7 300 100 D420ED1 1 20P 21AD667 667 544 9 400 1321 3R600 B 298 3 400 100 D630ED11 A 18 Supplemental Drive Information DC Output Contactors and Dynamic Brake HESE Table A O 230V AC I
94. f Pct PID Clamp PID Error Application Notes C 9 Configure the Tension Set Point Signal in the Follower Drive s Configure the initial tension for the application in the Follower drive s Set Par 75 Anlg In2 Sel to 17 PID Setpt 0 Line Speed 15 NIP Roll Reverse Forward Load Cell 0 10V Oxo Tension Set 10V Master Slave Drive Set Drive Feedback NY Line Speed Signal II Internal Ramp 10V Forward Eee 10V Reverse Line Speed Reference In addition configure the following in the Follower drive s e Verify that Par 762 PID Setpoint Sel is set to 0 Setpoint 0 P760 P762 PID Setpoint 0 PID Setpoint Sel P761 PID Setpoint 1 P1254 P763 PID Error Gain PID Feedback P763 PID Feedback gt P1194 Act Ten Ref Pct P757 P759 PID Clamp PID Error C 10 Application Notes Reference Control The drive speed command can be obtained from a number of different sources The source is determined by drive programming and the condition of the digital inputs configured as speed selects a digital input configured for Auto Manual or Reference Select bits of a command word see Communication Configurations on page A 4 for more information Auto Speed Sources The default auto source for a c
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96. g Manual AnginT388 P267 TB Manual Ref Dum MOP Select s P266 Jog Speed Application Notes C 11 Torque Reference Source The torque reference can only be supplied by an analog input the HIM or a network reference Switching between available sources while the drive is running is not available Digital inputs programmed as Speed Sel 1 2 3 and the HIM Auto Manual function see above do not affect the active torque reference The HIM however cannot acquire Manual Reference control while it is configured to supply the torque reference Auto Manual Examples PLC Auto HIM Manual A process is run by a PLC when in Auto mode and requires manual control from the HIM during set up The speed reference is issued by the PLC through a communications module installed in the drive Port 5 Therefore parameter 1327 DPI P5 Select is set to Speed Ref A with the drive running from the Auto source Acquire Manual Control e Press ALT then Auto Man on the HIM When the HIM acquires manual control the drive speed command comes from the HIM speed control keys Release to Auto Control e Press ALT then Auto Man on the HIM again When the HIM releases manual control the drive speed command returns to the PLC PLC Auto Terminal Block Manual A process is run by a PLC when in Auto mode and requires manual control from an analog potentiometer wired to the drive terminal block The auto speed reference is issued
97. he proper voltage is at the DC Output contactor coil e nspect the contactor for mechanical problems e Verify that parameter 1391 ContactorControl is set properly e Verify that the contactor and or auxiliary contact is properly wired to a digital input on the drive and that the appropriate digital input selection parameter 133 144 Digital Inx Sell is set to 31 Contactor e Verify that parameter 1392 Relay Out 1 Sel is set to 25 Contactor Troubleshooting 4 11 Action Drive Symptom The external DB resistor contactor if used has e Verify that the drive is Ready then verify that not closed the required coil voltage is present at terminals 75 and 76 Relay Output 2 If the coil voltage is present at terminals 75 or 76 then verify that proper voltage is at the DB contactor coil e nspect contactor for mechanical problems e Verify that parameter 1391 ContactorControl is set properly e Verify that the auxiliary contacts for the AC Input or DC Output contactor and DB contactor are properly wired in series to a digital input on the drive Verify that the appropriate digital input selection parameter 133 144 Digital Inx Sel is set to 31 Contactor e Verify that parameter 629 Relay Out 2 Sel is set to 24 ContactorDB The drive starts from the HIM but will not start from the terminal block Check masks for Terminal Block control see parameters 591 Logic Mask and 592 St
98. ication Notes C 23 value are made in Par 454 Arm Inductance in order to fine tune the speed regulator and set Par 587 I Reg Error to an acceptable value 3 If the value of Par 587 I Reg Error is positive increase the value of Par 454 Arm Inductance 3 If the value of Par 587 I Reg Error is negative decrease the value of Par 454 Arm Inductance Fine Tuning the Field Current Regulator Important In most cases motors with a direct current and an independent excitation work with a constant field Par 469 Field Mode Sel 0 Base Speed In this case it is not necessary to optimize the field current or armature voltage regulators The procedure below is used for drives that use constant torque and power mixed armature and field regulation In these cases it is necessary to configure the field converter according to this method Important Do not issue a Start command to the drive during the field current regulator fine tuning procedure Follow the procedure below to fine tune and optimize the field current regulator 1 Configure the following parameters LI Set Par 467 Max Fld Curr Pct 100 of the field rated current of the connected motor LI Set Par 468 Min Fld Curr Pct Set Par 91 Fld Reg Kp 0 00 1 Set Par 92 Fld Reg Ki 0 00 2 Measure the field current using an analog output by setting LI Par 66 Anlg Ou Sel 18 Fld Current LI Par 67 Anlg Ou Sel 24 Fiel
99. ion has opened Motor Over Temp 16 o The motor has exceeded its temperature rating as signaled by the thermistor connected to the drive terminals 78 and 79 Possible causes include e The motor does not have a thermistor and Refer to Thermistors and Thermal Switches on there is no resistor between terminals 78 and 1 page 1 21 for configuration information 79 on the drive e The cable between the thermistor connection Check and repair any damage to or loss of connection on the motor and terminals 78 and 79 on the ofthe thermistor cables between the motor and drive drive has been broken e The overheating of the motor may have been caused by one of the following The Load cycle is too extreme Reduce the load e The surrounding air temperature at the site of motor is too high Reduce the surrounding air temperature e The motor has an external fan and the fan failed Replace the motor fan e The motor does not have an external fan and Reduce the load cycle or fit the motor with an external the load is too large at low speeds The fan cooling effect of the internal fan on the motor shaft is too low for this load cycle Note Configure with Par 365 OverTemp Fit Cfg No Fault 0 There are currently no faults in the drive Informational only Overcurrent 13 o An overcurrent has occurred in the motor circuit Possible causes include e There is a short circuit or ground fault at the 1 Verify the armature circuit wiring is correct
100. iption F Power Loss amp Auto J Direction Drive Status Alarm Auto Man Information RPM Commanded or Output Speed or Current Main Menu Diagnostics Parameter Device Select Programming Monitoring Troubleshooting The top line of the HIM display can be configured with parameter 1321 DPI Fdbk Select B 2 HIM Overview ALT Functions To use an ALT function press the ALT key release it then press the programming key associated with the function printed on the HIM above the key Table B A ALT Key Functions Press the ALT Key and then Performs this function S A R T Displays the S M A R T list screen See Using the S M A R T List Screen below for more information View Allows the selection of how parameters will be viewed or detailed information about a parameter or component Lang Displays the language selection screen Not available on the PowerFlex DC drive Auto Man Switches between Auto and Manual Modes Allows HIM removal without causing a fault if the HIM is not the last controlling device and does not have Manual control of the drive 8 3 lt o Allows value to be entered as an exponent Not available on the PowerFlex DC drive Param Allows entry of a parameter number for viewing editing Using the S M A R T List Screen During drive start up most applications require changes to only a few par
101. ire the terminal blocks to match the parameter selections DigInCfletA Digital input functions are in conflict Combinations marked with a will cause an alarm Acc2 Dec2 Accel 2 Decel 2 Jog 1 2 Jog Fwd Jog Rev Fwd Rev Acc2 Dec2 4 Accel 2 Decel 2 m Jog 1 2 A A dog Fwd A A Jog Rev A A Fwd Rev E E DiglnCfltB of the following digital input conflicts exists e A digital Start input has been configured without a Stop input e None of the digital inputs are configured for Enable e Other digital input functions are in conflict Combinations that conflict are m marked with a and will cause an alarm Stop Jog Fwd Start CF Run Run Fwd Run Rev 1 2 JogFwd Jog Rev Rev Stop CF Run Run Fwd Run Rev dog 1 2 A A dog Fwd A A dog Rev i di Fwd Rev ZS jnt iur DigInCfletC More than one physical input has been configured to the same input function Multiple configurations are not allowed for the following input functions Forward Reverse Run Reverse Run Forward Jog Forward Jog Reverse Speed Select 1 Speed Select2 SpeedSelect3 2 2 Accel 2 Decel 2 Run Encoder Loss D The drive is not receiving a speed feedback signal from the encoder Refer to the Encoder Loss fault description on page 4 4 for more information En
102. is menu to view and edit parameters for the drive When you enter the the Parameter menu by default the File Group Parameter view is displayed To access other views for the Parameter menu with Parameter highlighted in the Main menu press Alt then Sel View select the desired view in the list and press Enter The following selections are available Option Description Param Access Lvl Displays parameter 211 Param Access Level The PowerFlex DC drive is initially set to the Basic Parameter view To view all parameters set parameter 211 Param Access Lvl to option 1 Advanced File Group Par FGP Displays all parameters in a File Group Parameter structure This simplifies programming by grouping parameters that are used for similar functions Numbered List Displays all parameters in numerical order Changed Params Displays the most recently changed parameter You can scroll through the list of all changed parameters to the least recently changed The new and default values are listed for each parameter Refer to Viewing and Editing Parameters on page B 5 for more information Device Select Menu Use this menu to access parameters in connected peripheral devices Memory Storage Menu Drive data can be saved to or recalled from HIM sets HIM sets are files stored in permanent nonvolatile HIM memory Description HIM Copycat Save data to a HIM set load data from a HIM set to active Device gt HIM dri
103. is missing e Verify that 24V DC is present at terminal block connection Verify that 24V Supply Common is connected between terminals 18 and 16 Verify that the configuration for Pars 133 144 Digital Inx Sel matches the switch wiring The drive is not in a Ready state is not Enabled or a Stop is asserted Check the Enable and Stop inputs Verify that the wiring is correct refer to UO Wiring Examples on page 1 33 External AC Input or DC Output contactor if used has not closed If using an AC Input contactor e Verify that the drive is Ready then verify that the required coil voltage is present at terminals 35 and 36 Relay Output 1 If the coil voltage is present at terminals 35 or 36 then verify that proper voltage is at the AC Input contactor coil e nspect the contactor for mechanical problems e Verify that Par 1391 ContactorControl is set properly e Verify that the contactor and or auxiliary contact is properly wired to a digital input on the drive and that the appropriate digital input selection parameter 133 144 Digital Inx Sell is set to 31 Contactor e Verify that parameter 1392 Relay Out 1 Sel is set to 25 Contactor If using an external DC Output contactor e Verify that the drive is Ready then verify that the required coil voltage is present at terminals 35 and 36 Relay Output 1 If the coil voltage is present at terminals 35 or 36 then verify that t
104. itive 3 46 Torque Reduction 3 17 Torque Ref 3 17 Torque Winder En 3 43 Trim Ramp 3 24 Trim Ramp Pct 3 24 Trim Speed 3 24 Trim Speed Pct 3 24 Trim Torque 3 17 TrqTpr Enable 3 18 TrqTpr_LimO 3 18 TrqTpr Um 3 18 TrqTpr Lim2 3 18 TrqTpr Lim3 3 18 TrqTpr Lim4 3 18 TrqTpr_Spd 3 18 TstGen Amplitude 3 22 TstGen Frequency 3 22 TstGen Offset 3 22 TstGen Output 3 22 UnderVolt Thresh 3 53 UserDefined0 3 54 UserDefined1 3 54 UserDefined10 3 54 UserDefined11 3 54 UserDefined12 3 54 UserDefined13 3 54 UserDefined14 3 54 UserDefined15 3 54 UserDefined2 3 54 UserDefined3 3 54 UserDefined4 3 54 UserDefined5 3 54 UserDefined6 3 54 UserDefined7 3 54 UserDefined8 3 54 UserDefined9 3 54 UsrDefBitWrdA 3 54 UsrDefBitWrdAO 3 55 UsrDefBitWrdA1 3 55 UsrDefBitWrdA10 3 55 UsrDefBitWrdA11 3 55 UsrDefBitWrdA12 3 55 UsrDefBitWrdA13 3 55 UsrDefBitWrdA14 3 55 UsrDefBitWrdA15 3 55 UsrDefBitWrdA2 3 55 UsrDefBitWrdA3 3 55 Index 17 UsrDefBitWrdA4 3 55 UsrDefBitWrdA5 3 55 UsrDefBitWrdA6 3 55 UsrDefBitWrdA7 3 55 UsrDefBitWrdA8 3 55 UsrDefBitWrdA9 3 55 UsrDefBitWrdB 3 56 UsrDefBitWrdB0 3 56 UsrDefBitWrdB1 3 56 UsrDefBitWrdB10 3 56 UsrDefBitWrdB11 3 56 UsrDefBitWrdB12 3 56 UsrDefBitWrdB13 3 56 UsrDefBitWrdB14 3 56 UsrDefBitWrdB15 3 56 UsrDefBitWrdB2 3 56 UsrDefBitWrdB3 3 56 UsrDefBitWrdB4 3 56 UsrDefBitWrdB5 3 56 UsrDefBitWrdB6 3 56 UsrDefBitWrdB7 3 56 UsrDefBitWrdB8 3 56 UsrDefBitWrdB9 3 56 UsrDspiyDiv0 3 53 UsrDsplyMultO 3 53 UsrVa
105. ive Spd 1 3 31 Adaptive Spd 2 3 31 Adaptive Spd En 3 31 Adaptive Speed Regulator Function C 14 Adaptv Regulator Group 3 31 3 32 Index Agency Certification A 1 Alarms AnalogCflct 4 7 Arm Voltage 4 7 Auxiliary Input 4 7 BipolarCflct 4 7 CntactrCflct 4 8 DigInCflcA 4 8 DigInCflctB 4 8 DigInCflctC 4 8 Encoder Loss 4 8 EncoderCflct 4 8 Fld Current Loss 4 8 Motor Over Temp 4 9 Non Configurable 4 1 Start At PowerUp 4 9 User Configurable 4 1 Visual Notification of 4 3 Alarms Group 3 52 3 53 ALT Key Functions B 2 Analog Conflict Alarm 4 7 Analog In1 Value 3 63 Analog In2 Value 3 63 Analog In3 Value 3 63 Analog Input Configuration C 1 Analog Input Signal Comparison C 2 Analog Input Wiring 1 34 Analog Inputs Group 3 61 3 62 3 63 Analog Output Wiring 1 34 Analog Outputs Group 3 63 Anlg In1 Cmp 3 62 Anlg Int Cmp Diy 3 62 Anlg In1 Cmp Eq 3 62 Anlg In1 Cmp Err 3 62 Anlg In1 Config 3 61 Anlg In1 Filter 3 62 Anlg In1 Offset 3 62 Anlg In1 Scale 3 61 Anlg In1 Sel 3 61 Anlg In1 Target 3 62 Anlg In1 Tune 3 62 Anlg In2 Config 3 61 Anlg In2 Offset 3 62 Anlg In2 Scale 3 61 Anlg In2 Sel 3 61 Index 2 Anlg In2 Target 3 62 Anlg In2 Tune 3 62 Anlg In3 Config 3 61 Anlg In3 Offset 3 62 Anlg In3 Scale 3 61 Anlg In3 Sel 3 61 Anlg In3 Target 3 62 Anlg In3 Tune 3 62 Anlg Out1 Scale 3 63 Anlg Out1 Sel 3 63 Anlg Out2 Scale 3 63 Anlg Out2 Sel 3 63 Anlg Out3 Scale 3 63 Anlg Out3 Sel 3 63 Anlg Out4 Scale 3 63 Anlg Out4 Sel 3 63 Anlg
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107. lDiv1 3 53 UsrValMult1 3 53 Variable J Comp 3 41 Viewing B 5 W Offset 3 43 W Reference 3 44 W Target 3 43 Winder Side 3 43 Winder Type 3 42 Write Mask Act 3 60 Write Mask Cfg 3 60 Z Capture Pos En 3 20 Z Captured Pos 3 20 Z Channel Enable 3 20 Zero Ramp Input 3 29 Zero Ramp Output 3 29 Zero Torque 3 17 PD Control Group 3 35 PD Deriv Filter 3 35 PD Deriv Gain 1 3 35 PD Deriv Gain 2 3 35 PD Deriv Gain 3 3 35 PD Output PID 3 35 PD Prop Gain 1 3 35 PD Prop Gain 2 3 35 PD Prop Gain 3 3 35 PE Ground 1 11 PE Ground Terminal Location Frame A 1 16 Location Frame B 1 17 Location Frame C 1 17 Wire Sizes 1 18 Peripheral Devices Viewing Parameters of B 4 PI Central v sel 3 34 PI Central v1 3 33 PI Central v2 3 33 PI Central v3 3 33 PI Central vs0 3 34 PI Central vs1 3 34 PI Control Group 3 33 3 34 PI Init Intgl Gin 3 35 PI Init Prop Gn 3 34 Pl integr freeze 3 34 PI Integral Gain 3 33 PI Lower Limit 3 34 PI Output 3 33 PI Prop Gain PID 3 33 PI Steady Thrsh 3 33 PI Upper Limit 3 34 PID Accel Time 3 37 PID Clamp 3 36 PID Control Group 3 35 3 36 3 37 3 38 PID Decel Time 3 37 PID Error 3 36 PID Error Gain 3 38 PID Feedback 3 36 PID Function Configuring a Feedback Signal C 7 Configuring a Line Speed Signal C 6 Configuring a Tension Set Point Signal C 9 PID Output 3 36 PID Output Scale 3 36 PID Output Sign 3 36 PID Setpoint 0 3 36 PID Setpoint 1 3 36 PID Setpoint Sel 3 36 P
108. lg In2 Sel to 22 Speed Ratio e Set parameter 1017 Speed Ratio to 10500 Drive C e Set parameter 70 Anlg Inl Sel to 4 Trim Speed e Set parameter 75 Anlg In2 Sel to 22 Speed Ratio e Set parameter 1017 Speed Ratio to 11000 Start At Povverup Application Notes C 21 The Start At Powerup function allows you to automatically resume running at commanded speed after drive input power is restored a run command is issued and all of the start permissive conditions indicated in the diagram below are met To enable this feature parameter 1344 Start At Powerup must be set to 1 Enable result if this parameter is used in an inappropriate application Do not use this function without considering applicable local national and international codes standards regulations or industry guidelines ATTENTION Equipment damage and or personal injury may In addition A delay time of up to 10800 seconds 3 hours can be programmed in parameter 1345 Powerup Delay An automatic drive restart is not possible before the delay time has expired If a Start Run or Stop command is asserted before the time in this parameter expires the Start At Powerup function will be aborted Start At PowerUp Powerup Delayl Time Expired Yes All Start Permissives Met 1 No fault conditions are present 2 No Type 2 alarm conditions are present 3 The terminal block programmed enable inpu
109. me that has passed since the fault occurred 0900529552 Press Esc to regain HIM control The drive is indicating an alarm The LCD HIM immediately reports the alarm condition by displaying the following F Faultea auto e Alarm name RPM e Alarm bell graphic Main Menu Diagnostics Parameter Device Select Manually Clearing Faults 1 Press Esc to acknowledge the fault The fault information will be removed ceo so that you can use the HIM 2 Address the condition that caused the fault The cause must be corrected before the fault can be cleared 3 After corrective action has been taken clear the fault by one of these methods Press Stop Cycle drive power ao Set parameter 1347 Fault Clear to 1 Clear Faults Clear Faults on the HIM Diagnostic menu 4 4 Troubleshooting Fault Descriptions Table 4 A Fault Types Descriptions and Actions Fault No Type Description Action AC Undervoltage 4 o There is an undervoltage on the power circuit Possible causes include e Par 481 Undervolt Thresh is set incorrectly Set Par 481 UnderVolt Thresh correctly and then possibly set to 400V when the drive is rated for reset the drive via Par 1347 Fault Clear 230V input power e The incoming voltage to the power terminals U V W of the drive is too low due to e The AC input voltage is too low e Verify AC input power level e There are poor cable connections e g
110. mp Out Pct 3 11 Ramp Rates Group 3 28 3 29 Ramp Select 0 3 49 Ramp Select 1 3 49 Ramp Type Select 3 28 Rated Motor Volt 3 14 Real FF PID 3 35 Recommended AC Input Contactors A 16 Recommended AC Input Line Reactors A 16 Recommended DC Output Contactors A 18 Recommended Dynamic Brake Resistors A 18 Ref Line Spd 3 44 Ref Spd Source 3 44 Ref Speed Gain 3 44 Ref Zero Level 3 25 Reference Config Group 3 45 Reference Mask 3 57 Reference Owner 3 58 Regulators Fine Tuning C 22 Relay Out 1 Sel 3 69 Relay Out 2 Sel 3 69 Relay Output Terminal Designations 1 22 Relay Output Option Definitions 3 68 Relay Outputs 1 21 Removing drive covers 1 7 Frame B and C 1 8 Removing the HIM B 5 Reset Defaults 3 45 Index 19 Reset Fld Curve 3 16 Reset to Defaults B 4 Restart Modes Group 3 31 Roll Diameter 3 40 S S Curve Accel 1 3 29 S Curve Accel 2 3 29 S Curve Decel 1 3 29 S Curve Decel 2 3 29 S Curve Time 3 28 S M A R T List Screen Accessing B 2 Using B 2 814 Switch 1 20 Safety Ground 1 11 SA SB Terminal Block Location 1 25 Save HIM Ref 3 45 Save MOP Ref 3 45 Saving Data B 4 Scale Blocks function C 13 Scale Blocks Group 3 38 3 39 Scale1 Div 3 38 Scale1 In Abs 3 39 Scale1 In Max 3 38 Scale1 In Min 3 38 Scale1 In Off 3 39 Scale1 Input 3 38 Scale1 Mul 3 38 Scale1 Out Off 3 39 Scale1 Output 3 38 Scale2 Div 3 38 Scale2 In Abs 3 39 Scale2 In Max 3 38 Scale2 In Min 3 38 Scale2 In Off 3 39 Scale2 Input 3 3
111. mps the cooling fans must be powered by an external 230V 50 60 Hz power supply at terminals U3 amp V3 2 Drive Current Rating Codeff Total Watts Fans u 230V 460V Loss W Voltage V Rated Current A Air Capacity m3 h A 7P0 4P1 9P0 6P0 012 010 131 020 014 019 029 027 186 038 035 055 045 254 80 052 073 073 408 160 093 086 110 476 160 100 129 Internal power supply B 1146 167 180 7 781 320 218 207 939 320 265 250 1038 320 330 1248 320 360 412 494 E 1693 680 C 1521 495 2143 230 0 75 1050 667 2590 230 0 75 1050 Refer to Catalog Number Explanation on page Preface 4 positions 8 10 for corresponding drive HP rating armature amp rating and field amp rating Typical Programmable Controller Configurations Important If block transfers are programmed to continuously write information to the drive care must be taken to properly format the block transfer If attribute 10 is selected for the block transfer values will be written only to RAM and will not be saved by the drive This is the preferred attribute for continuous transfers If attribute 9 is selected each program scan will complete a write to the drives non volatile memory EEprom Since the EEprom has a fixed number of allowed writes continuous block transfers will quickly damage the EEprom Do Not assig
112. n attribute 9 to continuous block transfers Refer to the individual communications adapter User Manual for additional details Supplemental Drive Information A 5 Logic Command Status Words Refer to parameter 1328 Drive Logic Rslt for more information Figure A 1 Logic Command Word Logic Bits 15 14 13112 1111019 8 7 6 514 3 2 1 0 Command Description x Stop 0 Not Stop 1 Stop x Start Jo Not Start 1 Start X Jog 0 Not Jog 1 X Clear 0 Not Clear Faults Faults 1 Clear Faults x Direction 00 No Command 01 Forward Command 10 Reverse Command 11 Hold Present Direction X Local 0 No Local Control Control 1 Local Control X MOP 0 Not Increment Increment 1 Increment X X Accel Rate 00 No Command 01 Use Accel Time 1 10 Use Accel Time 2 11 Use Present Time x X Decel 00 No Command Rate 01 Use Decel Time 1 10 Use Decel Time 2 11 Use Present Time X X IX Reference 000 No Command Select 001 Ref 1 Spd Ref A 010 Ref 2 Spd Ref B 011 Ref 3 Preset Spd 3 100 Ref 4 Preset Spd 4 101 Ref 5 Preset Spd 5 110 Ref 6 Preset Spd 6 111 Ref 7 Preset Spd 7 X MOP 0 Not Decrement Decrement 1 Decrement II A 9 Not Stop condition logic 0 must first be present before a 1 Start condition will start the drive The Start command acts
113. ning the Field Current Regulator on page C 23 e Speed regulator A fine tuning procedure is available below Refer to Fine Tuning the Speed Regulator on page C 26 e Armature voltage regulator A fine tuning procedure is available below Refer to Fine Tuning the Voltage Regulator in the Field Converter on page C 28 The fine tuning procedures are included below In order to obtain a step function the internal Test generator is used The goal of the fine tuning procedures is to obtain an optimal step response For example it is recommended that you directly measure the step response for the field current regulator The analog output can be connected to the terminal strip with a sampling rate of two milliseconds Using the Test Generator The Test Generator function creates signals with a rectangular wave form based on a specific frequency and amplitude The frequency and amplitude can be added to a configurable offset value if needed Par 58 TstGen Output determines which regulator input signal reference is active torque current field ramp or speed Manually Adjusting the Current Regulator Tune Settings During the current regulator auto tuning test the value of Par 587 I Reg Error displays This parameter is used to determine whether the current regulator is correctly tuned The value should be as near to zero as possible but values between 40 and 40 are acceptable Any changes to the resulting Appl
114. nput Regenerative Drives Kits Dynamic DB Brake Armature DB Resistor Brake DC Loop DC Contactor DC AClLine Resistor Kit Voltage Resistor Size Amps Contactor Cat Crimp Lugs Cat Drive Cat No Amps Amps HP Cat No Volts Size ohms Watts Required No No 20P 41AB7P0 7 5 7 1 5 1370 DBL62 1240 20 420 12 00 1370 DC56 1370 LG40 20P 41AB9P0 9 74 2 1370 DBL63 1240 20 420 12 00 1370 DC56 1370 LG40 20P 41AB012 12 9 8 3 1370 DBL64 1240 15 420 16 00 1370 DC56 1370 LG40 20P 41AB020 20 16 5 1370 DBL65 1240 8 6 420 27 91 1370 DC56 1370 LG40 20P 41AB029 29 24 7 5 1370 DBL66 1240 6 345 40 00 1370 DC56 1370 LG40 20P 41AB038 38 31 10 1370 DBL67 240 5 330 48 00 1370 DC56 1370 LG40 20P 41AB055 55 45 15 1370 DBL68 1240 3 5 385 68 57 1370 DC56 1370 LG56 20P 41AB073 73 60 20 1 1370 DBL69 1240 2 6 385 92 31 1370 DC110 1370 LG92 20P 41AB093 93 76 25 1370 DBL70 1240 2 330 120 00 1370 DC110 1370 LG92 20P 41AB110 110 90 30 1370 DBL71 1240 2 330 120 00 1370 DC110 1370 LG110 20P 41AB146 146 1119 40 1370 DBL72 1240 0 7 280 342 86 1370 DC180 1370 LG160 20P 41AB180 180 147 50 1370 DBL73 1240 0 5 365 480 00 11370 DC180 1370 LG180 20P 41AB218 218 178 60 1370 174 1240 0 5 365 480 00 11370 280 1370 LG228 20P 41AB265 265 1217 75 1370 DBL75 1240 2 330 120 00 1370 DC280 1370 LG268 20P 41AB360 360 294 100 1370 DBL76 1240 14 290 171 43 1370 DC360 2 20P 41AB434 434 355 125 240 0 5 1458 651 m 6
115. ode 3 51 Fault Clr Owner 3 58 Fault Field Amps 3 52 Fault Queue B 4 Fault Speed 3 52 Fault Voltage 3 52 FaultCode 3 13 Faults AC Undervoltage 4 4 Arm Overvoltage 4 4 Auxiliary Input 4 4 Descriptions 4 4 Drive Overload 4 4 Dsp Error 4 4 EEPROM Error 4 4 Encoder Loss 4 4 Fld Current Loss 4 4 Hardware Fault 4 5 Heatsink OvrTemp 4 5 Interrupt Error 4 5 Main Contactor 4 5 Manually Clearing 4 3 Motor Over Temp 4 5 No Fault 4 5 Non Configurable 4 1 Overcurrent 4 5 Overspeed 4 5 Params Defaulted 4 5 Port 1 Adapter 4 5 Port 1 DPI Loss 4 6 Port 2 Adapter 4 5 Port 2 DPI Loss 4 6 Port 3 Adapter 4 5 Port 3 DPI Loss 4 6 Port 4 Adapter 4 5 Port 4 DPI Loss 4 6 Port 5 Adapter 4 5 Port 5 DPI Loss 4 6 Power Failure 4 6 STune Aborted 4 6 STune CurLimit 4 6 STune FrictionLo 4 6 STune LoadHi 4 6 User Configurable 4 1 Visual Notification 4 3 Faults Group 3 51 3 52 Fdbk Device Type 3 19 Feed Fwd PID 3 36 Field Circuit Terminal Block Location Frame A 1 19 Location Frame B 1 19 Location Frame C 1 20 Field Config Group 3 14 3 15 3 16 Field Converter Votage Regulator Tuning C 28 Field Current 3 12 Index 7 Field Current Curve C 30 Tuning C 30 Field Current Loss Alarm 4 8 Field Current Loss Fault 4 4 Field Current Pct 3 12 Field Current Regulator Fine Tuning C 23 Field Current Resistors 14 1 20 Setting 1 20 Field Econ Delay 3 16 Field Economy En 3 15 Field Mode Sel 3 15 Field Reg Enable 3 15 Field Terminals Wire Sizes 1
116. ommand reference all speed select digital inputs open or not programmed is analog input 1 configured for Speed Ref A parameter 44 Speed Ref A If any of the speed select digital inputs are closed the drive will use other parameters as the auto speed command source Manual Speed Sources The manual source for speed command to the drive is either the HIM requesting manual control see ALT Functions on page B 2 or the control terminal block analog input or MOP if a digital input is programmed to Auto Manual Changing Speed Sources The selection of the active speed reference can be made through the digital inputs DPI command Jog button or Auto Manual HIM operation Figure C 1 Speed Reference Selection Chart i Digital Inx Sel Auto Reference Options Speed Sel Anlg In 1 3 Sel 321 DPI P 1 5 Select P44 Speed Ref A MOP Select Encoder Out Sel 01010 P385 Speed Ref Out Anlg In 1 3 Sel DPI P 1 5 Select MOP Select Encoder Out Sel P155 Preset Speed 2 P155 Preset Speed 3 I P155 Preset Speed Al P155 Preset Speed 5 n P155 Preset Speed 6 4 P155 Preset Speed 7 P48 Speed Ref B Aala 2a 2 o o l OD ol cl o Speed Manual Reference Options Command HIM Requestin
117. otors runs at a higher speed it will be overloaded and the second motor will function essentially as a brake The Droop function allows you to overcome this difference by adding a load compensation component to the speed reference which is proportional to the actual load differences of the drives For Example Master Drive Slave Drive Anlg Inl Sel Speed Ref A Anlg In1 Sel Speed Ref A Anlg Out1 Sel Torque Ref Anlg In2 Sel Load Comp Enable Droop Enabled Droop Percent 5 Droop Filter 100 ms Droop Limit 1000 The PID function is used to increase or reduce the reference signal output to the speed or current regulator of the drive The PID function can be used for nip roll winder unwinder roll doctor salvage machine pump and extruder pressure control and extruder temperature control applications Refer to the complete PID Control block diagram on page D 17 Examples are included below for configuring the following applications e Speed winder with a load cell and tension control Line speed signal see Configure a Line Speed Signal on page C 6 Closed loop dancer load cell feedback see Configure the Feedback Signal in the Follower Drive s on page C 7 Tension set point see Configure the Tension Set Point Signal in the Follower Drive s on page C 9 e Torque winder with a load cell and tension control Line speed signal see Configure a Lin
118. ouejsiseg WY Srd Jojejnbay sin SIU uam mn nn 14 JojejnBoy nbiol p ds wog Control Block Diagrams D 14 J8j004U09 Ho 19497 0197 peeds 1014 Miir PIS e ung Daum uno ned xe ug Auouoo3 113 667d AWouoo3 Dau Piel uN 82103 86rd ung Daum ano sbeyon ndino Dain Dues l uq lqeu3 Deu pier 6yd seg I HOA wy eseg dy 10A Wy eseg d h pe 104 06 18002 DU 8164 Jod UND pi XEN 1974 SIT usn pret eDeyoA ndino 6624 JoyejnBay abeyon eseg y Deu pid 86d eseg dy Deu pld 16d eseg d bay abeyon I oA Way dy yon wuy 6bd Jojejnbay 1u911n2 pier C 19d 02 18409 EN q nin pid p iod lun pd Z 6d 0264 Wed 10d Ob 15002 PIS Sum pH 198 916d 616d I d Bay nn Dd Jeu Dat sduy pj AA WON 0054 0820 gerd gerd Pd ung Pig UIW 89rd L es apoy pier 69bd x gt je 19497 HOA INO L pd HOAJOJOIN pared 9 14 D 15 Control Block Diagrams Wd UND DU XEN 2974 Jod UNO DU UIN 8974 PG Spo DEL 6974 av 10113 Bay H 18
119. ower supply f an internal supply is used this terminal must be wired to the digital input common terminal 16 or 35 on the Control board 1 0 See Figure G 2 on page G 3 e f an external supply is used this terminal must be wired to the external 24V DC supply common and the digital input common terminal 16 or 35 on the Control board 1 0 See Figure G 3 on page G 3 Optional 115V AC to 24V DC I O Converter Circuit Board Figure G 2 1 0 Converter Board with Internal Supply Wiring Diagram 2 o m e E o o s 115V AC to 24V DC I O Board x K Figure G 3 To Digital Inputs Terminals 12 15 31 34 on Control Board on Control Board To Drive To Digital Input Common Supplied Terminal 16 or 35 24V DC and 24V Supply Common Terminal 19 Terminal 18 on Control Board Internal Wiring External 115V AC Customer Wiring l O Converter Board with External Supply Wiring Diagram Main Control Board 115V AC to 24V DC I O Board 2 AC INPUT 2 3 4 5 6 7 8
120. ppropriate values in Par 184 Adaptive Spd 1 and Par 185 Adaptive Spd 2 to define the three speed ranges Values are expressed as a percentage of Par 45 Max Ref Speed and the maximum value of Par 183 Adaptive Ref e When Par 182 Adaptive Reg Typ 0 Speed tuning is completed via Fine Tuning the Regulators on page C 22 In this case the following points must be taken into consideration he value entered in Par 61 TstGen Offset must be at the low end of the speed range to be tuned but is also outside the range set in Par Adaptive Joint x C 16 Application Notes Enter the step value in Par 60 TstGen Amplitude so that the speed remains inside the range to be tuned The optimization is carried out separately for each range and the parameters of the regulator are set for each range with Pars Adaptive P Gainx and Adaptive I Gainx After the optimization of the different phases review the entire speed range By changing the value of Adaptive Joint x it is possible to reduce the instabilities present in the transients during the changes from one range to the other Increasing the values transients are slighter e When Par 182 Adaptive Reg Typ 1 Adaptive Ref tuning is application specific e When the speed zero logic see page C 19 is disabled factory default setting and the drive is disabled the gains of the speed regulator are active These are set via Pars 188 Adaptive P Gain1
121. rameter set can be defined for each of these ranges with each set containing an individually definable P and I component i e Pars 188 Adaptive P Gain1 and 189 Adaptive I Gain1 190 Adaptive P Gain2 and 191 Adaptive I Gain2 and 192 Adaptive P Gain3 and 193 Adaptive I Gain3 When the adaptive speed regulator is enabled the first set of parameters is active until the speed specified in Par 184 Adaptive Spd 1 or Par 183 Adap Ref is reached Parameters 186 Adaptive Joint 1 and 187 Adaptive Joint 2 ensure a smooth transition between the different parameter sets The fields must be defined so that Adaptive Joint 1 and Adaptive Joint 2 do not overlap When the adaptive speed regulator is enabled parameters 87 Spd Reg Kp and Spd Reg Ki parameters have no effect on the speed regulator They do however retain their value and are active when the adaptive speed regulator is disabled Configuring the Adaptive Speed Regulator e Set Par 181 Adaptive Spd En 1 Enabled e Ifthe gain must be changed on the basis of units other than the drive s speed reference set Par 182 Adaptive Reg Typ 1 Adaptive Ref The adaptive reference is provided to the drive as an analog value via an analog input For this reason Par 183 Adaptive Ref must be assigned to an analog input The other possibility is to enter the value of Par 183 Adaptive Ref via the HIM In this case the an analog input is not necessary e Enter the a
122. rather than entering an acceleration time directly via HIM the link allows the value to change by varying the analog signal This can provide additional flexibility for certain applications This functionality should be tested for the desired response before applying to an application The PowerFlex DC Digital drive provides a flexible speed regulator circuit that can be adapted to the requirements of a variety of applications The drive is set to PI regulation by default Adaptive Speed Regulator The adaptive speed regulator function enables different gains of the speed regulator depending on the speed reference or another variable adaptive reference This allows optimum adaptation of the speed regulator to the specific application P187 Adaptive Joint 2 P188 P189 Adaptive P Gain1 Adaptive Gain P190 mm Adaptive P Gain2 Adaptive Gain2 P192 P193 Adaptive P Gain3 Adaptive I Gain3 P183 Adaptive Ref Application Notes C 15 The adaptive speed regulator is enabled with parameter 181 Adaptive Spd En 1 Enabled Normally the gain depends on the speed of the drive It can however vary according to a variable defined in parameter 183 Adap Ref The type of regulation used is selected in parameter 182 Adaptive Reg Typ 0 Speed or 1 Adaptive Ref Parameters 184 Adaptive Spd 1 and 185 Adaptive Spd 2 are used to define the three ranges that may have different gains A pa
123. re 1 1 Option Definitions Digital Inputs 3 65 Option Definitions Digital Outputs 3 68 Option Definitions Relay Outputs 3 68 Out Volt Level 3 16 Output Power 3 13 Output Voltage 3 13 Overcurrent Fault 4 5 OverCurrent Thr 3 53 Overspeed Fault 4 5 OverTemp Flt Cfg 3 52 OverVolt Fit Cfg 3 52 P Param Access Lvl 3 45 Parameter Descriptions 3 1 Parameter Access Level Changing B 4 Parameter Cross Reference by Name 3 71 Parameter Cross Reference by Number 3 76 Parameter Files Applications 3 33 Communications 3 57 Dynamic Control 3 28 Input Output File 3 61 Monitor 3 11 Motor Control 3 14 Speed Command 3 23 Utility 3 45 Index 10 Parameter Groups Adaptv Regulator 3 31 3 32 Alarms 3 52 3 53 Analog Inputs 3 61 3 62 3 63 Analog Outputs 3 63 Autotune 3 20 3 21 Comm Control 3 57 Current Meters 3 12 Datalinks 3 59 Diagnostics 3 46 3 47 3 48 3 49 3 50 3 51 Diameter Calc 3 39 3 40 3 41 Digital Inputs 3 64 3 65 3 66 Digital Outputs 3 67 3 68 3 69 Discrete Speeds 3 23 DPI Inputs 3 70 Drive Data 3 13 Drive Memory 3 45 Faults 3 51 3 52 Field Config 3 14 3 15 3 16 Limits 3 23 Load Limits 3 30 Masks amp Owners 3 2 3 57 3 58 Motor Data 3 14 PD Control 3 35 PI Control 3 33 3 34 PID Control 3 35 3 36 3 37 3 38 Ramp Rates 3 28 3 29 Reference Config 3 45 Restart Modes 3 31 Scale Blocks 3 38 3 39 Security 3 59 3 60 Speed Feedback 3 19 3 20 Speed Meters 3 11 3 12 Speed References
124. reset 1 3 40 Diam Preset 2 3 41 Diam Preset 3 3 41 Diam Preset Sel 3 41 Diam stdy delay 3 41 Diam Threshold 3 40 Diameter Calc 3 39 Diameter Calc Group 3 39 3 40 3 41 Diameter Calc St 3 39 Diameter Filter 3 40 Diameter Reached 3 40 Diameter Reset 3 40 Dig In Status 3 66 Dig In Term 1 3 66 Dig In Term 10 3 66 Dig In Term 11 3 66 Dig In Term 12 3 66 Dig In Term 2 3 66 Dig In Term 3 3 66 Dig In Term 4 3 66 Dig In Term 5 3 66 Dig In Term 6 3 66 Dig In Term 7 3 66 Index 4 Dig In Term 8 3 66 Dig In Term 9 3 66 Dig Out Status 3 69 Digital In1 Sel 3 64 Digital In10 Sel 3 64 Digital In11 Sel 3 64 Digital In12 Sel 3 64 Digital In2 Sel 3 64 Digital In3 Sel 3 64 Digital In4 Sel 3 64 Digital In5 Sel 3 64 Digital In6 Sel 3 64 Digital In7 Sel 3 64 Digital In8 Sel 3 64 Digital In9 Sel 3 64 Digital Input Conflict A Alarm 4 8 Digital Input Conflict B Alarm 4 8 Digital Input Conflict C Alarm 4 8 Digital Input Option Definitions 3 65 Digital Inputs Group 3 64 3 65 3 66 Digital Out1 Sel 3 67 Digital Out2 Sel 3 67 Digital Out3 Sel 3 67 Digital Out4 Sel 3 67 Digital Out5 Sel 3 67 Digital Out6 Sel 3 67 Digital Out7 Sel 3 67 Digital Out8 Sel 3 67 Digital Output Option Definitions 3 68 Digital Outputs Group 3 67 3 68 3 69 DIP Switch SO Description of 1 29 Location 1 28 DIP Switch S1 Description of 1 29 Location 1 28 DIP Switch 10 Description of 1 29 Location 1 28 DIP Switch S11 Description of 1
125. ro Level 3 25 Speed Zero Logic C 19 Index 21 Standard I O Terminal Block Designations 1 32 1 33 Start At Power Up Alarm 4 9 Start At Powerup 3 31 Start At Powerup Configuration C 21 Start Inhibits 3 51 Start Mask 3 57 Start Owner 3 58 Starting Up a Drive 2 1 Static F Zero 3 44 Static Friction 3 41 Status1 at Fault 3 51 Status2 at Fault 3 51 Stop Modes Group 3 30 3 31 Stop Owner 3 58 Storing the Drive Altitude p 1 Humidity Level p 1 Temperature p 1 STS LED Green Flashing 4 2 Green Steady 4 2 Red Flashing 4 2 Red Steady 4 2 Yellow Flashing Drive Running 4 2 Yellow Flashing Drive Stopped 4 2 Yellow Steady Drive Running 4 2 Surrounding Air Temperature 1 1 T Tachometer Ground 1 12 Taper Enable 3 42 TaskLoad 1 ms 3 50 TaskLoad 2 ms 3 50 TaskLoad 32 ms 3 50 TaskLoad 8 ms 3 50 TB Manual Ref 3 23 Tension Reduct 3 42 Tension Ref 3 42 Tension Scale 3 42 Terminal Blocks Armature Converter Frame A 1 16 Armature Converter Frame B 1 17 Armature Converter Frame C 1 17 DC Analog Tachometer 1 38 Encoder 1 36 Field Circuit Frame A 1 19 Field Circuit Frame B 1 19 Field Circuit Frame C 1 20 I O Converter Board G 2 I O Expansion Board F 2 Standard I O 1 32 1 33 Test Generator Group 3 22 TestPoint Data 3 50 TestPoint Sel 3 50 Testpoints 4 14 Thermal Switch Configuration 1 22 Thermistors PTC Configuration 1 21 Threshold Delay 3 25 Time AccDec Min 3 42 Torq Attributes Group 3 16 3 17
126. roop Compensation C 5 Speed Regulation Functions C 14 PID Function C 5 Start At Powerup C 21 Reference Control C 10 Fine Tuning the Regulators C 22 The analog inputs default to 10V To configure the analog inputs for 0 10V set parameters Anlg Inx Config to 1 0 10V To configure the analog inputs for a current signal set parameters Anlg Inx Config to 2 0 20mA or 3 4 to 20mA In addition switches S9 S10 and S11 must be properly configured refer to Table 1 M on page 1 29 for more information From Digital Reference Setting pes Tune Scale D dk Int Tune 1 0 m Anlg In1 Sel Volis Y Speed Ref A Anlg Int Target pix xp lt e MT 1 Anlg In Cmp Er 0 Window comparator m Int Scale 2 lt In 1 Filter 9 d p Oms 0 Anlg Int Cmp Eq Anlg In Diy Oms Refer to the Analog Inputs Outputs amp Mapping block diagram on page D 4 for more information Example 1 The speed reference value of a drive is defined with an external voltage of SV With this value the drive should reach the maximum allowable speed set in Par 45 Max Ref Speed Enter a scaling factor of 2 in Anlg Inx Scale to scale the input voltage from SV to 10V C 2 Application Notes Example 2 An external analog reference reaches a maximum value of 9 8V Enter a scaling factor of 1 0
127. s Size ohms Size Watts Required No No 20P 41AD4P1 14 1 13 3 2 1370 DBH63 1500 81 255 6 17 1370 DC56 1370 LG40 20P 41AD6P0 6 4 9 3 1370 DBH64 500 62 245 8 06 1370 DC56 1370 LG40 20P 41AD010 10 8 2 5 1370 DBH65 1500 45 245 11 11 1370 DC56 1370 LG40 20P 41AD014 14 114 7 5 1370 66 1500 27 350 18 52 1370 DC56 1370 LG40 20P 41AD019 19 15 5 10 1370 DBH67 500 20 420 25 00 1370 DC56 1370 LG40 20P 41AD027 27 22 1 15 11370 DBH68 500 12 405 41 67 1370 DC56 1370 LG40 20P 41AD035 35 28 6 120 1370 DBH69 500 5 330 100 00 1370 DC56 1370 LG40 20P 41AD045 45 36 8 125 1370 DBH70 500 4 5 330 111 11 1370 DC56 1370 LG52 20P 41AD052 52 42 5 30 1370 DBH71 500 3 5 385 142 86 1370 DC56 1370 LG52 20P 41AD073 73 59 6 40 1370 DBH72 500 2 6 345 192 31 1370 DC110 1370 LG92 20P 41AD086 86 70 3 50 1370 DBH73 500 2 345 250 00 1370 DC110 1370 LG92 20P 41AD100 1100 81 7 60 1370 74 1500 2 345 250 00 1370 DC110 1370 LG110 20P 41AD129 129 1105 4 175 1370 DBH75 500 1 270 500 00 1370 DC180 1370 LG140 20P 41AD167 167 1364 100 1370 DBH76 1500 0 7 280 714 29 1370 DC180 1370 LG180 20P 41AD207 207 169 1 125 1370 DBH77 500 0 7 280 714 29 1370 DC280 1370 LG228 20P 41AD250 250 1204 33 150 1370 DBH78 500 0 5 365 1000 00 1370 DC280 1370 LG268 20P 41AD330 330 1269 6 200 1370 DBH79 500 0 7 280 714 29 1370 DC360 18 20P 41AD412 412 336 6 250 500 0 808 7292 6 9 20P 41AD495 495 4044 300 500 0 595 6069 9 20P 41AD667 667 544 9 400 500 0 542 6439 17 08
128. s 3300ft Maximum Surrounding Air Temperature IP20 NEMA Type Open 0 to 50 degrees C 32 to 122 degrees F typical Storage Temp all const 25 to 55 degrees C 13 to 131 degrees F Atmosphere Important Drive must not be installed in an area where the ambient atmosphere contains volatile or corrosive gas vapors or dust If the drive is not going to be installed for a period of time it must be stored in an area where it will not be exposed to a corrosive atmosphere Relative Humidity Operating 5 to 8596 non condensing Storage 5 9596 non condensing Shock 15G peak for 11ms duration D D ms Vibration 0 152 mm 0 006 in displacement 1G peak lution Degree 2 environment A 2 Supplemental Drive Information Category Drive Type Specification Full Wave Regen 6 Pulse Regulated Field Supply Electrical nput Voltages 230 to 480V AC 1096 3 Phase nput Frequency 50 60 Hz 596 Armature Output Voltage Two Quadrant Drives Four Quadrant Drives 260V DC 230V AC 470V 400V AC 530V DC 440V AC 560V DC 460V AC 580V DC 480V AC 240V DC 230V AC 420V DC 400V AC 460V DC 440V AC 480V DC 460V AC 500V DC 480V AC Output Horsepower Cont 1 5 to 150 HP 230V AC 2 to 400 HP 460V AC Output Current 4 1 to 667A Overload Capability 100 rated continuous current 150 rated current for one minute then fault
129. s Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core E Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 P N 361829 P02 Publication 20P UM001B EN P October 2007 Copyright 2007 Rockwell Automation Inc All rights reserved Printed in USA
130. s environment Electrical arcing causes excessive wear to contacts on both the module and its mating connector Worn contacts may create electrical resistance 1 Remove and lock out all incoming power to the drive 2 Disconnect the DPI cable from the HIM on the drive Installing a Communication Adapter E 3 3 Remove the bottom cover from the drive a On frame A drives remove the screws that secure the bottom cover to the drive then slide the cover down and off the drive chassis Frame A b On frame B and C drives loosen but do not remove the screws that secure the bottom cover to the drive then slide the cover down and off the drive chassis Frames B amp C Frame B shown N Disconnect DPI cable s Et 8 U 0000 nstalling a Communication Adapter 4 Remove the top cover from the drive a For frame A drives press in on the sides at the bottom edge of the top cover and at the same time pull the cover toward you to pull it partially off the drive chassis Next at the top of the drive pull the cover forvvard avvay from the drive until the pins fit in the keyhole in the top of the cover then carefully lift the cover off of the drive chassis Important The HIM assembly is connected via a cable to the Control board and therefore will not pull free from the drive until disconnected See page E 6 for instructions
131. s stopped The output value is truncated to a whole number when different parameter types are used e g a real input value of 54 97 becomes an integer output value of 54 RPM Dividing by zero 0 does not cause an error but will result in an output value of zero 0 Turning off setting 0 the input parameter or changing the output parameter number does not reset or change the original output value i e the output parameter remains at the last value written P488 Scale1 In Max P484 p N Scale1 Input P492 Scale1 In Abs P490 Scale1 In Off P485 Scale Output P491 Scale1 Out Off P487 Scale1 Div P486 Scale1 Mul P489 Scale1 In Min C 14 Application Notes Speed Regulation Functions Linking Parameters Via the Scale Block Parameters Most parameter values are entered directly by the user However certain parameters can be linked via the Scale Block parameters so the value of one parameter becomes the value of another For example the value of an analog input 1 parameter 70 Anlg In1 Sel can be linked to parameter 660 Accel Time 1 In order to do so e Set parameter 70 Anlg In1 Sel to 12 UserDefined0 e Set parameter 484 Scalel Input to 503 the parameter number of UserDefined0 e Set parameter 485 Scalel Output to 660 the parameter number of Accel Time 11 In this way
132. ses Drive Fuse Code FS3 See Figure A 4 below and Figure A 5 on Current page A 11 for location Rating Field Code Amps Type Bussmann Ferraz Shawmut Gould Shawmut A 4P1 10 6x32mm FWH 016A6F 085449 6P0 E085450 010 E085451 014 E085452 019 E085453 027 E085454 035 E085455 045 E085456 052 E085457 073 14 E085458 086 E085459 100 E085460 129 E085461 B 167 20 10x38mm FWC 25A10F 60025 2 207 A60Q25 3 250 A60Q25 4 330 A60Q25 5 412 A60Q25 6 1 Internal fuses provided with the drive Figure A 4 Frame A Field Circuit Fuses Location Bottom View of Drive with Fan Bottom View of Drive without Fan u ify m Field circuit fuses Supplemental Drive Information A 11 Figure A 5 Frame B Field Circuit Fuses Location Top View of Drive Jes MEINES OI Ru aUi ume Field circuit fuses Frame C Fuse Information All AC input fuses for armature and field circuit protection are internally mounted and provided with frame C PowerFlex DC drives with 230V AC input and a current rating of 521A and 460V AC input and a current rating of 495A and 667A Figure A 6 Frame C Fuse Table Designations FS4 Internally FS3 Internally mounted fuses for mounted fuses the armature for the field converter on the circuit on the AC AC input side input side
133. t is closed 4 All Stop inputs are maintained Y Yes s the terminal block Run No Run Forward or Run Reverse nput Closed Yes Y Powerup Start Powerup Terminated Normal Mode During the time specified in parameter 1345 Powerup Delay the alarm indicator is displayed on the HIM and bit 12 PwrUp Start of parameter 380 Drive Status 1 is set to 1 C 22 Application Notes Fine Tuning the Regulators The PowerFlex DC drive control regulators have predefined values meant to provide consistent drive performance without performing any further configuration with the exception of the armature current regulator which must always be tuned When the armature current regulator has been tuned to meet the requirements of the application the fine tuning procedures for the other regulators are not necessary However the fine tuning procedures can be used to optimize the output and control features of the drive The drive contains the following regulation circuits e Armature current regulator The auto tuning procedure is run via Par 452 CurrReg Autotunel Refer to Chapter 2 Drive Start Up e Field current regulator A manual procedure to adjust the armature inductance when the autotune steps yielded a value outside the recommended setting Refer to Manually Adjusting the Current Regulator Tune Settings on page C 22 A fine tuning procedure is available below Refer to Fine Tu
134. t possible acceleration or deceleration time Increase the value of Par 88 Spd Reg Ki until the overshoot is higher than 496 Then decrease the value of this parameter until its value becomes slightly lower than 4 Stop the drive 10 Set Par 58 TstGen Output 0 NotConnected Important When the Bypass function is enabled Par 458 SpdReg FB Bypass 1 Enabled the drive is automatically switched to armature feedback when a Speed fbk loss fault occurs due to an encoder or tachometer feedback loss In this case you must repeat steps 1 9 of the Fine Tuning the Speed Regulator procedure when the fault has been cleared After an automatic switch to armature feedback the speed regulator works with Pars 459 SpdReg Kp Bypass and 460 SpdReg Ki Bypass and the D derivative part of the speed regulator is automatically excluded When it is necessary to have different gains for the speed regulator above the speed range you can utilize the adaptive speed regulator For further information about this function refer to the Adaptive Speed Regulator block diagram page C 14 Application Notes C 27 Spd Reg Kp and Spd Reg Ki curves Figure C 8 Spd Reg Kp too low Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct 20 00 ms DIV Figure C 9 Spd Reg Kp too high Top Par 122 Spd Feedback Bottom Par 199 Arm Current Pct
135. tion F 1 Recommended Signal Wire Size F 1 Terminal Block Designations F 2 Wiring Diagram F 2 Index 8 I O Wire Sizes 1 31 Wiring Examples 1 33 Indicators Drive Status 4 2 Inertia 3 20 Inertia C Filter 3 20 InertiaCompAct 3 27 InertiaCompVar 3 27 Initial Diameter 3 42 Input Output File 3 61 Input Potentiometer 1 33 Input Power Circuit Protection Fuse Designations Frame A A 7 Fuse Designations Frame B A 7 Fuse Designations Frame C A 11 Installation 1 1 Installing a Communication Adapter E 1 Installing the HIM B 5 Int Acc Calc En 3 42 Interrupt Error Fault 4 5 Inversion In 1 3 66 Inversion In 10 3 66 Inversion In 11 3 66 Inversion In 12 3 66 Inversion In 2 3 66 Inversion In 3 3 66 Inversion In 4 3 66 Inversion In 5 3 66 Inversion In 6 3 66 Inversion In 7 3 66 Inversion In 8 3 66 Inversion In 9 3 66 Inversion Out 1 3 69 Inversion Out 2 3 69 Inversion Out 3 3 69 Inversion Out 4 3 69 Inversion Out 5 3 69 Inversion Out 6 3 69 Inversion Out 7 3 69 Inversion Out 8 3 69 Inversion Relay1 3 69 Inversion Relay2 3 69 J Jog Mask 3 57 Jog Owner 3 58 Jog Speed 3 23 Jog TW Enable 3 44 Jog TW Speed 3 44 Joystick Wiring 1 33 K Klixons Using 1 22 L Last Stop Source 3 51 LCD HIM Menus B 4 LEDs Drive Status 4 2 MOD 4 2 NET A 4 2 NET B 4 2 PORT 4 2 STS 4 2 Limits Group 3 23 Line Accel Pct 3 42 Line Decel Pct 3 42 Line FastStp Pct 3 42 Line Reactor Configuration 1 9 Recommended A
136. ts and Mapping D 4 Speed Reference Selection D 5 Speed Reference Generation D 6 Ramp Reference Block D 7 Speed Torque Regulator D 8 Droop Compensation Inertia Loss Compensation D 9 Speed Feedback D 10 Speed Regulator PI Block D 11 Speed Adaptive and Speed Zero Logic D 12 Current Regulator D 13 Field Current Regulator D 14 Motor Parameters D 15 Speed Threshold Speed Control D 16 PID Control D 17 Scale Blocks D 18 User Defined Variables D 19 Taper Current Limits D 20 Unit Scaling D 21 Test Generator D 22 Multi Speed D 23 Fault Alarm Mapping D 24 Diagram Conventions Examples PXXX ParName PXXX ParName Read Write Parameter Read Only Parameter PXXX Parameter Number ParName z Parameter Name Control Block Diagrams D 2 AND bpig DU bed sawy DU AN WON 0824 ta 104409 DEL wand pied 1964 Pd jeu D 00Sd 1041002 403011 p ds enjoy Yo6d 19d Waun Way 661d uang uj Bay uang Wd UU yoeqp z p ds yoeqp i pds Gold I 21 Way uj biq g We ul Big y uuo U Big 9LSd 2158 89Sd I o IY I IW LL We U Big 4 uue ul Dg g wie l Big S Sd LSd 2964 lk o IYFr 01 wua uj Big 9 uue u
137. u 188 014 n 4 9 4 eid Q1 U UOISJ AU 0190 sed les eu 1260 lt O lld 6 U UOISJ AU LBEId jeuondo sinduj ieli5iq uoisuedx3 I NOIEH wi 3 os S Ie lt 2 feet U0ISJSAU C 24 188 2 NO fere 9 214 6204 wan eem 4 om H Sue I Aejay uoisieAu f s mO ejay ER E6Eld 26614 s nd no AU uoisuedx3 pue piepuejs s nd no s ndu 211010 les gui PD Oria 8 U UOISJOAU 682 4 I S 1 U UOISI8AU 190 28214 I gg q rg les gui eg I SE O geld 9 U UOISJ AU 990 Lid I 26 soa Saus I SE O VN Leid G U UOISJ AU 4590 DEI 2 IE b ypolg Ieutuu l les pul ag g ld T Ul U0ISISAU ER les ru sg Eld Ul UOISJ AU 8 Zid les 241 1260 1 VZ veld Z U UOISIOAU zoq lid _ 2 les tu sg ld DUSEL 9 214 synau 121010 2 og Fuel Control Block Diagrams D 4 xE noor 8S InO Jepooug 12014 yoolg PULS lepooug UDO 281 i 7 2 7 188 pino ee 69d OLON A x A 195 eno Buy lt xp Ne 18sJJO eu Djuy Yad 9je s EU D
138. uto 0010 Preset Spd 2 Auto 0011 Preset Spd 3 Auto 0100 Preset Spd 4 Auto 0101 Preset Spd 5 Auto 0110 Preset Spd 6 Auto 0111 Preset Spd 7 Auto 1000 Term Blk Manual 1001 DPI 1 Manual 1010 DPI 2 Manual 1011 DPI 3 Manual 1100 DPI 4 Manual 1101 DPI 5 Manual 1110 Reserved 1111 Jog Ref Drive Povver Circuit Protection gt Frame Supplemental Drive Information A 7 The tables on the following pages provide drive ratings and the recommended fuses for protecting the armature and field circuits Externally mounted fuses as indicated in Figure A 3 on page A 7 must be sourced separately vvhen installing the drive Internally mounted fuses are provided vvith the drive Frame A and B Fuse nformation Figure A 3 Frame A and B Fuse Table Designations FS1 Externally mounted fuses for the armature converter on the AC input side FS3 Internally mounted fuses for the field circuit on the AC input side FS2 Externally mounted fuses for the armature circuit on the DC side FS2 Table A A 230V AC Input Frame A and B Recommended Armature Converter AC nput Line Fuses Fuse Code FS1 See Figure A 3 above Drive Bussmann Ferraz Shawmut Gould Shawmut Current AC North Rating DC Line Ferrule FWP Ferrule North American American Ferrule A70QS North American Code Amps Amps Type Fuse Block FWP
139. ve memory or delete a HIM set Device HIM Reset To Defaults Restore the drive to its factory default settings Preferences Menu The HIM and drive have features that you can customize Option Description Drive Identity Add text to identify the drive User Dspy Lines Select the display parameter scale and text for the User Display The User Display is two lines of user defined data that appears when the HIM is not being used for programming Viewing and Editing Parameters Removing Installing the HIM LCD HIM Step 1 In the Main Menu press the Up Arrow or Down Arrow to scroll to Parameter 2 Press Enter FGP File appears on the top line and the first three files appear below it 3 Press the Up Arrow or Down Arrow to scroll through the files 4 Press Enter to select a file The groups in the file are displayed under it 5 Repeat steps 3 and 4 to select a group and then a parameter The parameter value screen will appear 6 Press Enter to edit the parameter 7 Press the Up Arrow or Down Arrow to change the value If desired press Sel to move from digit to digit letter to letter or bit to bit The digit or bit that you can change will be highlighted 8 Press Enter to save the value If you want to cancel a change press Esc 9 Press the Up Arrow or Down Arrow to scroll through the parameters in the group or press Esc to return to the Key s O Of 62 Disabled
140. w Flashing A condition exists that is preventing the drive from Drive Stopped starting Check parameters 1403 Start Inhibits and or 1380 Drive Alarm 1 Flashing An intermittent type 1 alarm condition is occurring Drive Running Check parameter 1380 Drive Alarm 1 Refer to Fault Descriptions on page 4 4 and or Alarm Descriptions on page 4 7 Steady A continuous type 1 alarm condition exists Check Drive Running parameter 1380 Drive Alarm 1 Refer to Fault Descriptions on page 4 4 and or Alarm Descriptions on page 4 7 Red Flashing A fault has occurred Check Fault x Code or view the Fault Queue on the HIM Refer to Fault Descriptions on page 4 4 Steady A non resettable non configurable fault has occurred Check Fault x Code or view the Fault Queue on the HIM Refer to Fault Descriptions on page 4 4 PORT Beier to the Communication Status of DPI port internal communications if present MOD Adapter User Manual Status of communications module when installed NETA Status of network if connected NET B Status of secondary network if connected Troubleshooting 4 3 HIM Indication The LCD HIM also provides visual notification of a fault or alarm condition Condition Display The drive is indicating a fault The LCD H M immediately reporis the fault condition by displaying the following Faulted appears in the status line pault EFE e Fault number Arm OverVoltage e Fault name Time Since Fault e Ti

Troubleshooting - Mid-Island Electrical Supply

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