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350W Power Optimizer User Manual
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1. 350W Power Optimizer User Manual Jaton Technology Limited m me Ev www jatontec com bi v 2015 1 1 Micro Gird Off Grid system PV Lighting Solar Pump Introduction Ai 4 amp 8 AL AT PR A gt e Jaton Technology Shenzhen Jaton Technology Limited is a New Energy company which focuses on R amp D manufacture and sales of solar power products We have established a leading position among all domestic Chinese companies in the Off Grid solar power system and Micro grid since our establishment in 2006 Jaton fully participate in wind and solar hybrid power system for communication base station construction since 2006 and more 2000 base station systems operate normally at present We are now providing not only general but also customized products and solutions for our customers Jaton is a national level high tech company with nine subsidiaries whose business involves on grid solar power generation system off grid solar power generation system wind solar hybrid power system power optimizer solar pump solar lamps etc It strictly complies with ISO and CE standards and has successively passed the IEC TUV JET MSC EY105YS SGS fire tests and gained the CQC Golden Sun Certificate and so on Certificates AC FAL AG HE IG HL EAE Hr um HR iud z AA TLE TOA Coe Noe ome TES AO ocio porc woe ETETE CIN OH VEM ere We vm oe i vr i 7 boxer sd oe lt b i
2. Verify that the power optimizer is securely attached Figure 3 Lock the Bolt www jatontec com 45 AL AT PRD C Jaton Technology Micro Gird Off Grid system PV Lighting Solar Pump 4 Connecting the Power Optimizers WARNING Verify that power of single PV module connected to 350W not exceed the Max output power Verify the panels are disconnected with the inverter before perform the following operations The input and output cables of the power optimizer are labeled with and The input cables of the power optimizer are the short ones while the output cables are the long ones prepared for connecting to other power optimizers or inverter 4 1 Connecting Model JATON to PV Module The 350W connects to a single PV module via its two inputs a plus and a minus Connect the Plus output connector of the solar module to the Plus input connector of the power optimizer Connect the Minus output connector of the solar module to the Minus input connector of the power optimizer WARNING Verify that you have identified the inputs and outputs correctly Do not connect solar modules to 350W outputs Figure 4 Power Optimizer connectors The 350W has reverse polarity protection Even so you must still verify the correct polarity by checking the PV module s polarity with a voltmeter www jatontec com H Micro Gird Off Grid system PV Lighting Solar Pump C A 45 AL
3. 8 3 1 Warnings and Notes sssessssssssessseeeeeeenne nennen nennen nnne nnn nnns nnn nnn 8 3 2 Transpor and Storage vicicasicastensssseiaesdatedenstataduaedasedeausasaiadedasabeausesaduandatedeausesaduandan 9 IIPG COMO EE 9 DAPO ON aE EERE nn ee se eee nes 9 3 5 Mounting the Optimizers ueeeeeeesssssssseesseeeeeeeeeenennn nnne nennen nnne 9 4 Connecting the Power Optimizers seeeeeeeessssssseeeeeen nennen nnns 11 4 1 Connecting Model JATON to PV Module ssesseeeeeeeeenene 11 4 2 Connecting Model JATON Power Optimizers into Strings 12 4 3 Verifying Proper Power Optimizer CONNECTION cccccseeeeeeceeeeeeeseeeeeeeeeeeeeseaaes 12 5 Maintenance and CICAning ccccccccsssssseececeeeeceeeeseeeceeeeeeeaeeeseeeeeeeeessuaeaeeeeeeeesssaeaaeees 15 SWR em UU UU cer se eee eee ee eee 15 5 2 Adding Removing or Replacing 350W cccccsessecceecssseeeeeeeseeeeeeeeeseeseeeeeessaeees 15 6 Troubleshooting ccccccceeeeeeeeecaeeeeeeeecaaeeeceeeeeeeaseeeeessaeseeeeeesaeaeeeeeseaaeeeeeseaaeeeeeessaaseeeees 16 7 Technical OSCIIG ANIONS mmm 17 O FAS SING and LS SA ii osteitis tlle elation tirana 18 SEI 6 6 MET T P S 19 Contact iret PR 19 www jatontec com T Y ij 48 Afta Ame Micro Gird Off Grid system PV Lighting Solar Pump d Vrai ag 1 About This Manu
4. 9 ar 9 9 WP wuusuun shearer oOo CTI c M DOLAI VOOL Care ACE LIIS SL d a sane R 05 ibos sem oe 2868 ates ee ae ee O88 eet eee m 4t atestata sea sat o aos f QD op UEG we amp uavecmur www jatontec com d l fl 48 A ARARAT Micro Gird Off Grid system PV Lighting Solar Pump NEA Jaton Technology Preface Relying on the comprehensive application of high efficient electronic converting technology express DSP and controlling technology advanced semiconductor integrated circuit technology data acquisition and monitoring technology network communication and data processing technology etc JATON New Energy features the solar power optimizer with high efficiency reliability flexibility and lower cost The JATON optimization solution enables solar arrays to harvest more energy and provides distinct advantages in design installation and operation Working principle 1 Solar power optimizer connects with PV module directly without additional panel wiring By using a smart algorithm for JATON solar power optimizers each module constantly performs at its maximum power point therefore maximizes the energy generated per module in any light condition and consequently the total solar energy is produced PV modules perform individually to eliminate the power loss caused by module mismatching aging shading cover
5. AT PRD Jaton Technology 4 2 Connecting Model JATON Power Optimizers into Strings Power optimizers must be connected in series in order to construct strings to generate the desired voltage level of inverter interfaced with the strings The full string can either be directly connected to the inverter or connected in parallel to other strings and then connected to the inverter together according to the capacity of the inverter used The difference between the length of the paralleled stings is allowed meaning that the number of Model JATON power optimizers in each string does not have to be the same Consider the working direction of the strings It should be determined from the solar module mounted most distant from the inverter the first towards the solar module mounted most close to the inverter the last Connect the Plus connector of the output wire of the first Model JATON power optimizer in the string to the Minus connector of the second one Connect the rest of the power optimizers in the string in the same way This procedure is similar to the standard procedure for connecting solar modules to form the PV strings Figure 5 Power Optimizer connected in series canon CAUTION Make sure that the Plus and the Minus connector cables are firmly and totally inserted 4 3 Verifying Proper Power Optimizer Connection 4 3 1 Measuring When connected to a PV module the power optimizer will output a default v
6. YES Night Power Consumption 0 Ww Max Output Current 11 Ade OUTPUT Output Voltage Range 0 60 Vdc System Voltage 1000 Vdc Max Converter Efficiency 99 501 EFFICIENCY Europe Efficiency 08 50 CEC Efficiency 98 301 Sue 06022 mm Weight 550 g Input L inker MCA SPECIFICATION I X Working Temperature 40 85 Inbreaking Protection Sa IP65 cu Relative Humidity 0 1001 EMC FCC Part15 class B IEC61000 6 2 IEC61000 6 3 CSA C22 2 No 1071 01 UL 1741 STANDARD COMPLIANCE Safety Regulations IEC62109 1 Class Il safely Overvoltage Category Il Certificate COC TUV CSA Sketch www jatontec com U Micro Gird Off Grid system PV Lighting Solar Pump C AQ 4 amp HAL AT PRADA Jaton Technology 8 Recycling and disposal Both the power optimizer and its transport packaging are predominantly made from recyclable raw materials Do not dispose of the faulty Power Optimizer and its accessories with household waste Ensure the faulty Power Optimizer its accessories and transport packaging are disposed properly If you are permanently disassembling and disposing the Model Jaton Power Optimizers make sure to use the disposal methods dictated by local regulations www jatontec com H Micro Gird Off Grid system PV Lighting Solar Pump C fi 4 amp 18 AE AK AT PR s Jaton Technology 9 Service Jaton grants a warranty of 25 years as standard starting from the date of the purchas
7. al Thank you for purchasing our power optimizer 350W and hope that the device will meet with your satisfaction We also hope that you can put forward more valuable suggestions on the functions and performance which will encourage us to get the products improved continually 1 1 Validity This manual describes the assembly installation commissioning and maintenance of the Jaton Power Optimizers Keep this guide in a convenient place for future reference it should be stored near the installation and would be available at all times 1 2 Target Group This manual is for the qualified electricians The tasks described in this manual may be performed by electrically qualified persons only 1 3 Additional Information Refer to the Installation Guide before operating the Jaton Power Optimizers You will find further information such as technical parameters and product certificates at www jatontec com 1 4 Symbols Explanation The following safety symbols are used throughout this manual Familiarize yourself with the symbols and their meaning before installing or operating the instrument WARNING Denotes a hazard It calls attention to a procedure that if not correctly performed or adhered to could result in injury or loss of life Do not proceed beyond a warning note until the indicated conditions are fully understood and met CAUTION CAUTION Denotes a hazard It calls attention to a procedure that if not correctly performed or ad
8. e invoice date marked Jaton will only perform warranty services when the faulty unit is returned back together with a copy of the invoice and warranty card which were issued by the dealer to the user And the unit should be returned in its original or equivalent packaging please preserve the original packaging In addition the serial number label on the unit must be fully legible If these requirements are not fulfilled JATON reserves the right to deny warranty services Warranty claims are excluded for direct or indirect damages due to Beyond warranty date and if the original identification markings including trademark or serial number of such Module Maximizer have been defaced altered or removed That has been misused neglected tampered with altered or otherwise damaged either internally or externally That has been improperly installed operated handled or used including use under conditions for which the product was not desiJatond use in an unsuitable environment or use in a manner contrary to the Jaton User Manual or applicable laws or regulations Improper use operation and refitting Transport damage Non observance to the relevant safety instruction and work in the severe environment out of the recommended ones in this manual That has been subjected to incidental or consequential damage caused by defects of other components of the PV system That has been subjected to fire water generalized corrosion biological infe
9. e bypassed or resolved skip the malfunctioning optimizer thus connecting a shorter string Do not continue unless the problem is found and the malfunctioning power optimizer is removed www jatontec com Micro Gird Off Grid system PV Lighting Solar Pump d 5 Maintenance and Cleaning 5 1 Cleaning The Model Jaton Power Optimizers usually don t need special maintenance and cleaning Personnel lack of qualified skills cannot disassemble the case of Model Jaton in case of any risk of electrical shock The cleaning intervals depend on the ambient conditions If the case is covered with loose dust or snow you can clean them with a soft brush or a damp cloth Never use solvents abrasives or corrosive materials for cleaning 5 2 Adding Removing or Replacing 350W STEP 1 Disconnect the inverter AC switch and the inverter DC switch in sequence AS Wrong sequence may cause equipment damage or fire hazard AS Need to wait for more than 30s to operate after the cable disconnected in case the internal capacitance discharged not completely makes loss or damage STEP 2 Add or remove the necessary Model JATON Power Optimizers DS orice Dispose the Model Jaton Power Optimizers according to the local regulations STEP 3 Verify the connection according to the description in Chapter 4 3 5 once The layout on Honeypot JATON monitoring system will be changed after the replacement of the Model Jaton Power Optimizers Please
10. e of the following reasons 1 one or more of the PV modules are not connected properly to their power optimizer Solution Connect all the PV modules to their power optimizers securely 2 one or more of the power optimizer are not connected properly to their polarity Solution Check if all the power optimizer are connected properly to their polarities If the voltage is not zero but higher than the quantity of 350W power optimizers it may be caused by one of the following reasons 1 an extra power optimizer is connected in the string Solution Check if an extra power optimizer is connected in the string 2 the output of a PV module may be connected in the string instead of the output of its power optimizer Solution Check if a PV module is connected in the string without its power optimizer 3 a malfunction of one of the Honeybee 300B power optimizers Solution Check and determine the position of the malfunction CAUTION CAUTION Perform the following if the total string voltage is too high 1 Disconnect the wires that connect the optimizers in the string 2 Measure the voltage for each individual optimizer in order to locate the one that does www jatontec com H A 4 amp 16 AE RAT PRO a Jaton Technology Micro Gird Off Grid system PV Lighting Solar Pump not output the proper voltage 3 If the malfunctioning optimizer is located check its connections polarity PV module and voltage 4 If the malfunction cannot b
11. he working information of PV modules deliveries early warning of abnormal data status to the data acquisition unit via Internet Then the data acquisition unit would operate feedback information to solar power optimizer Simultaneously users or operators would receive notification such as SMS and Email from Cloud Data Center once serious failure taken place 8 This monitoring system allows module level visibility and provides insight into the performance of any system User can login the web based monitoring system measure current energy production and status of the entire solar system Meanwhile user can access the historical data to analyze the performance of solar system www jatontec com T Y f ia ft 5 A 3 Micro Gird Off Grid system PV Lighting Solar Pump d Contents TADOU TAS KIA D sss lilt ibaa DN UIN DIJUDU Ud 5 Teed E e i E N E EEEN A N E EEN E T AEA A A E 5 12 VAG EEE o T n 5 1 3 Additonal AMMOMMAN P PNE 5 TASG Ex ANANO e a 5 2 Salei INS TIC i 078 NN 6 2 1 Appropriate Usage sssssesssessssseeee nennen nennen nennen nnn nnns nn anna nns 6 2 2 5880 TSIFU CO tenir nuetiactiesiuetutetiaet ine iset aot iactines teet uses uas Mise suse M utet Mais gU Le Net SeDU 6 23 EXDIahauor ror YIM ONS aaaeeeaa EEE a aE E A EE RAE EA REEERE RE REON RRRA TONENE sosta 7 3 Installing the Model Power Optimizers cccccccssesseeeeceeeeeeeaeeeeeeeeeeeeeeaeeeeeeeeeeessaaaaseees
12. hered to could result in damage or destruction of the instrument Do not proceed beyond a caution sign until the indicated conditions are fully understood and met Denotes additional information emphasized contents or tips about the current subject which can help you solve problems or save time www jatontec com 45 AL AT PRD C Jaton Technology Micro Gird Off Grid system PV Lighting Solar Pump 2 Safety Instructions 2 1 Appropriate Usage Grid Connected PV system consists of PV modules power optimizers grid connected inverters data communicator and metering device as shown in Fig 1 Jaton power optimizers are DC DC converters connected to PV modules in order to maximize the energy harvested from each module It can achieve module level maximum power point tracking MPPT and plays a critical part in the whole power system Each power optimizer transmits its module s performance data to a shared data communicator The signals from the distributed power optimizers and inverters are received by the data communicator and can be used for remote monitoring and maintenance The power optimizers have widely used in grid tied PV power system applications from pilot power sites to mega solar parks Figure 1 PV Power System with 350W 2 2 Safety Instructions WARNING Danger to life due to high voltages in the inverter All work on the inverter may only be carried out by qualified personnel The appliance is n
13. ings and any other factors 2 JATON solar power optimizers are connected with each other in series to achieve the proper bus voltage required by the grid tied inverter This work facilitates the optimizer s implementation within a system as each optimizer outputs low voltage Consequently higher efficiency increased reliability and lower cost could be possible 3 Due to PV strings formed by the modules and optimizers connected in parallel it can eliminate the quantity limitation of each string and keep the PV arrays more flexible in installation 4 The output power from all optimizers is aggregated at the DC side of grid tied inverter and converted to AC www jatontec com 48 A KAT PR A gt 4 Micro Gird Off Grid system PV Lighting Solar Pump COMFY ton Technciogy 5 Solar Power Optimizer supports the function of data acquisition and wireless data transceiving gathering the information of output voltage current and power in real time It operates module level data acquisition and performance measurement to achieve higher reliability rapid fault detection automatic alerts localized on a virtual site map for accurate troubleshooting 6 The collected data of JATON solar Power Optimizer is transmitted wirelessly via JATON Data Acquisition Unit to the JATON Data Aggregation Device DAU sends the data via Ethernet to Cloud Data Center JATON Monitoring Server 7 Cloud Data Center JATON Monitoring Server stores and analyzes t
14. login the Honeypot and reset the system T Y fd 4 amp 18 AEH Eai AS Jaton Technol www jatontec com lh Micro Gird Off Grid system PV Lighting Solar Pump C ETE RE e Jaton Technology 6 Troubleshooting The Power Optimizer sizzling during operation The slight sizzle during operation is normal However if the sizzle of one power optimizer is significantly higher than those of others please contact with JATON Service Team for further troubleshooting The Power Optimizer heating during operation The slight heat during operation is normal However if the heat of one power optimizer is significantly higher than those of others please contact JATON Service Team for further troubleshooting No current output Refer to Chapter 4 3 to check connections If all the terminals are firmly connected the device may be faulty or damaged please change it Abnormal string open circuit voltage Refer to Chapter 4 3 to check connections If all the terminals are connected firmly and correctly please contact with JATON Service Team for further troubleshooting www jatontec com diss Micro Gird Off Grid system PV Lighting Solar Pump aton Technology 7 Technical Specifications E Max Input Power 350W Input Voltage Range 14 60 Vdc MPPT Voltage Range 16 50 Vdc INPUT 2 Max Input Current R Ade o x Short Circuit Current 15 Adc Reverse Connection Protection
15. nt to be used ocrew Driver Megohmmeter and Multimeter Drill optional 3 5 Mounting the Optimizers To ensure a safe quick and easy installation procedure of the solar installation using www jatontec com d A 4 amp 18 AE AT PRD s T Jaton Tech Technology Micro Gird Off Grid system PV Lighting Solar Pump Jaton Power Optimizer we advise to follow the below installation sequence STEP 1 Determine the mounting location of each power optimizer The power optimizer can be directly mounted to the mounting hole in the module frame with one Combo Hex Nut or Installed onto the scaffold The hole must also be located near enough so that the power optimizer can be connected to a single PV module A canon QAUTION Do not drill holes through the Power Optimizer Before installing directly on the module or model frame first consult the module manufacturer for information about the proper positioning and its impact on the module warranty Once attached to the solar module the Power Optimizer should not be removed The area demanded for the Power Optimizer is 149x137x23 5 mm WxLxH Do not attach the Power Optimizer behind the beams of the mounting material In most cases the height of Power Optimizer is higher than that of the solar module s frame STEP 2 Slide two flat washer over the bolt STEP 3 Push the power optimizer to Insert the bolt into the hole and pre lock a Hex nut STEP 4 Lock the bolt with a screw driver
16. oltage www jatontec com lh Micro Gird Off Grid system PV Lighting Solar Pump C AQ 4 amp AL AT PRD 9 Jaton Technology Therefore the total string voltage should be equal to the default voltage times the number of power optimizers connected in series in the string The correctness of the power optimizer connection can be verified by measuring the polarity and magnitude of the total string output voltage canon CAUTION Every string should be verified individually before connected to other strings or to the inverter Incorrect polarity or value of the total string output may damage the power optimizers in other strings or the inverter Make sure the PV modules are exposed to sunlight during this verifying process Otherwise the power optimizers may not be powered Each 350W connected to a PV module initially produces a certain voltage of 52 2V For example if ten 350W optimizers are connected in a string and then 520 10V should be produced Use a voltmeter with at least 0 1V measurement accuracy to verify that the total voltage produced is in accordance with the number of 350W power optimizers in the string 4 3 2 Troubleshooting If the voltage is zero it may be caused by that one or more of the power optimizers are unconnected or skipped during the string connection process Solution Connect all the power optimizers If the voltage is not zero but lower than the quantity of 350W power optimizers it may be caused by on
17. ot to be used by children or persons with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been given supervision or instruction Children should be supervised to ensure that they do not play with the appliance WARNING Do not disassemble the case of 350W unless they have been given supervision or instruction www jatontec com fij 4 amp 18 5 34 AT IRL OS Jaton Techno Micro Gird Off Grid system PV Lighting Solar Pump C p 2 3 Explanation of Symbols This section gives an explanation of all the symbols found on the type label TUV SUD certification Model Jaton conform the corresponding European standards CE attestation of compliance Model Jaton conform the corresponding CE directive Important safety information Violation of warning may cause injury or Model Jaton damage Beware of dangerous electrical voltage Model Jaton operates at high voltages All work on the power optimizer may only be carried out by qualified personnel Beware of hot surface Model Jaton can become hot during operation Avoid contact during operation Capacitor discharge Do not disconnect DC input or DC output connectors after disconnecting from all power sources until 30S later Observe all documentation that accompanies 350W Model Jaton must not be disposed of together with household wasie Model Jaton is Class II appliance www jatontec com T Y Micro Gi
18. rance distance between the power optimizer and other objects www jatontec com ds Micro Gird Off Grid system PV Lighting Solar Pump EI OE 3 2 Transport and Storage The Model Jaton Power Optimizer should be transported in its original packaging and without exposing it to unnecessary shocks If the original package is no longer available a similar box can be used which can withstand the weight of the power optimizer otore the Model Jaton Power Optimizer should be transported in its original packaging and without exp Power Optimizer in a dry place where ambient temperatures are always between 40 C and 75 C relative humidity between 0 and 100 3 3 Package Contents Power Optimizer Washers This manual 3 4 Preparation 3 4 1 Unpacking The Model Jaton Power Optimizer has been inspected before packaging and transport however it may still be damaged during transport Check the delivery for completeness and visible external damage The delivery should include the power optimizer and the hex bolt combo 350W Hex Bolt Combo Figure 2 PV Power System with 350W Any completeness or damage please contact with Jaton Service Team and keep the original package in case to send the product or accessories back E mail support jatontec com 3 4 2 Equipment List otandard tools can be used during the installation of the Model Jaton Power Optimizer which are prepared by the user The following is a recommendation of the equipme
19. rd Off Grid system PV Lighting Solar Pump d Seton Technology 3 Installing the Model Power Optimizers 3 1 Warnings and Notes The following warnings and notes apply when installing the 350W Power Optimizers WARNING The installation and maintenance of the power optimizer must be operated by a professional electrical engineer Improper operation has a risk of fatal electric shock on people canon QCAUTION If installing directly on the module or module frame first consult the module manufacturer for guidance regarding location and the impact on the module warranty when the photovoltaic array is exposed to light it supplies a d c voltage to the PCE The protection level of the power optimizer is IP65 The optimizer is waterproof and has no need for shelter and it can be placed in any orientation which means it has no upside The power optimizer should be installed in the space where is ventilative and shady for heat dissipation Completely shaded PV modules may cause the affected Model Jaton optimizers to temporarily shut down This will not affect the performance of the other optimizers in the string Keep the power cables from water and other conductive objects during installation Position the power optimizer close enough to its module so that their cables can be connected The length of the input cable from PV module to the power optimizer should not exceed 30m To allow for heat dissipation maintain a 2 5 cm clea
20. stations acts of God or input voltage that creates operating conditions beyond the maximum or minimum limits listed in the Module Maximizer specifications including high input voltage from generators or lightning strikes Contact Jaton Jaton Technology Limited Add zhuguang industrial Park Xili town Nanshan district Shenzhen City China Web www jatontec com Sales Email nancy jatontec com Service Email supoort jatontec com www jatontec com
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