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Clutch/Brake Control with MicroLogix Processors

1. C 10 Wiring Drawings 8 7 6 5 1 1 769 1616 01 36 01 36 Dci MIDE SELECT CHASSIS SLOT 1 Pea n DOFF SE CUNT sn PN H i H TBCB An A1 01 00 IN D D An AL01 01 04 0e j 1 H ES EUM MP ced 01 02 2 j Ah 04 04 pasa ALOL 03 H ALOL 03 4 H TBCB 02205 E NE UE o 101 04 j 4 ANTI REPEAT CAN 15410105 TECB 04 06 a ALOI 05 j ALOL 05 5 BRAKE d 15410106 TECB 04 07 Cae ee e ON EE py 10106 j ALOL 06 6 1 STOP DAS 1 10107 04 08 rM 4 101 07 a ALOL 07 7 DC COMO MOTION AL01 08 TBCB 7 e coe eec ELT 100 00 8 ci MAIN MOTOR H FIRYARD 04 10 n 4 06 TOP 2 i TBCB i 04 11 I EEE EEE pa 02 07 02 07 C B AIR PSAID208 TBCB i gis Hee 5 02 01 CONTROL 04 13 CONTROLLER E 04 14 o1 Lo ALDI 13 07 02 IN 13 CONTROLLER B RELAY CRBDO30 ALDI 14
2. Module Connections Terminal lA Door Clutch 1 Output Feedback Strip er Label e 0 Clutch 2 Output Feedback 6 1 1 Micro Inch 1 Output Feedback 6 N2 N3 Micro Inch 2 Output Feedback 3 2 N4 Perimeter Guard 4 ics C B Power Feedback N6 e 2 6 Arm Continuous 7 e 7 Fault Reset ault Rese NC L 1769 0W8l AC or DC in Slot 5 Module Connections Terminal Door Right Run Station Strip 69 Label 6 0 Left Run Station 6 N 1 e Right Inch Button 2 N3 Left Inch Button 3 2 e N4 Die Set Mode 4 e 5 NS Permit Run NG e 6 User Permit Start N7 7 User Permit Downstroke NC NC Wire Your Control Publication 6556 UM001A EN P November 2000 We provide the same set of wiring drawings and user manual for both the ac and dc versions of this control For the dc version Cat No 6556 MLCKBDO wire your I O modules and dc power distribution according to those drawings Important For the ac version Cat No 6556 MLCBK refer to appendix for modifications you must make to the wiring drawings before wiring your I O modules and power distribution Installing and Wiring 3 15 Inputs and outputs by I O module and location are as follows For 1 0 Module Location See Drawin
3. 4 3 2 1 1 19 1 20 DAH 0 11 pce 1 21 Y Y 1 22 1 23 1 24 SRI 1 xi too 731 1 324 1344 31 1 25 Te pd m3 ibe EMERCENGY m 3 uo nuca c eet Lo Leo d MM 135 103 16 1 87 De TBCB 106 TBCB m 101 106 1 28 LH 22 CONTROL 1 29 RESET 1 30 1 31 CLUTCH BRAKE CONTROLLER A CONTROLLER CONTROL RADO rd WS 4 TBCB TBCB 1 32 4 y 9 __ 55 681 09 24 01 25 109 CBDE1 CONTROLLER CONTROLLER CBICI E a 28 1 33 07 Zu 04 16 07 02 07 20 OPTIONAL 1 94 ects cnet aS ete E TES een En ne oa eme anc Se M o De P JL e Wu quus ud CRADS4 LI 1 35 MM H 07 02 17 20 112 Dr Det 02 01 02 01 5 E UN Reckwell 6556 MLCBKDC CLUTCH BRAKE KIT m 04059 PAREN Automation 6556MLCBDC A NANTANG 2 Auronaran Systenis 10 Publication 6556 UM001A EN P November 2000 6 Wiring Dra
4. DE FAULT 8102 06 NG C RESET 7 H 1020 07 BI0e 07 05 26 i e 6 5 19 8102 07 IN 7 DC COMO BI D2 08 05 27 IN 8 Dci Ice BI D2 09 05 28 IN 9 4192 10 05 29 IN 10 BI 02 11 05 30 IN i1 809 12 B 05 31 IN 12 8102 13 05 32 IN 13 02 14 05 33 IN 14 192 5 05 34 1715 DC 05 35 05 36 Det IC 06 01 06 01 Ms TE PROPERTY OF b556 M CEKDC CLUTCH BRAKE KIT 04 05 00 PER Rockwell mua Eo nbn Automation 6596MLCBDC A ii Iniz mesan t Automatic 5 5 075 ps mr 05 10 AC 4 3 2 Publication 6556 UM001A EN P November 2000 14 Wiring Drawings 8 7 6 1769 1016 03 36 RIGHT RUN CHASSIS A SLOT 3 03 36 4VIC 16 INPUT STATION CA S3 P3A 0300 1808 MM TBLB A103 00 193 00 n B LEFT RUN i 103 01 06 02 AL03 01 1 o TBLB j A103702 06 03 4 4 5 6 403 02 06 22 A103702 2 LEFT INCH 1 PBHIO302 TBEB 4 103 03 06 04 QL o AL03 03 06 21 03 TM TBLB 03 04 03 04 06 05 Li USER DIESET
5. 8 7 6 9 DEVICENET NETWORK 24VDC POWER SUPPLIED EXTERNALLY TO KIT DNIA PS1 PROCESSOR A D manga manga amana 0 Boo lt lt ar MicroLogix SoS 1500 exo HEN p 7 1485C P1 C C seno WIRING DETAIL gt DNIB PSe PROCESSOR B or anan amana amana MicroLogx a 1500 Sas B Ei O p A aD plat mer we 6 9 Publication 6556 UM001A EN P November 2000 Wiring Drawings C 21 4 3 2 D nana NOTES 1 USE 1485 RAY IROP CABLE OR EQUIV FOR DEVICENCT C NETWORK CONNECTION DEVICENET 24VDC POWER SUPPLIED EXTERNALLY 10 CLUTCH BRAKE PANEL NETWORK WIRING DETAIL K nana nana nana aono 5 5 rcc qi 1500 moo E S B NODULE PLACEMENT DF 1764 NNIRTC MEMORY MODULE JN MICRDLDGIX PROCESSOR 4 AND B ICROLOGIX PROCESSOR DETAIL m 10 9 176l CB AMO0 CABLE 8PIN MALE NALE NINIDIN 8 176l NET INI
6. soo B annn racc MicroLogix 1500 a B GOCI TJ Kwe sel _ E 9 19 PART d too 6 9 Publication 6556 UM001A EN P November 2000 Wiring Drawings 23 TERM ORANGE W WHITE STRIPE D mana muon W ORANGE STRIPE sooo BLUE 931068 mass Lau yane 7 SHLD GRD AICB TERN RANGE W WHITE STRIPE WHITE W ORANGE STRIPE BLUE 3106 OR we STRIP 7 cete SHLD SHIELD 6 NOTES 1 USE BELIEN 31064 OR 9842 CABLE OR CRUJV FOR DH 485 NETWORK CONNECTION NETWORK WIRING DETAIL oo0o0o0 madana amana amana oooo amana MODULE 00000000 0 0 0 PLACEMENT 1764 MMIRTC MEMORY MODULE IN MICROLOGIx PROCESSOR A AND H MICROLOGIX PROCESSOR DETAIL m 10 1761 CBL 0 CABLE 8PIN MALE NALE MINIDIN A B 1761 NET AIC ADVANCED INTERFACE CONVERTER MODULE 1769 ECR 1 0 TERMINATOR RT 1769 08
7. Clutch Brake Control Functions Crankshaft Crankshaft at Top Position Crankshaft at Bottom Position EE nimi Clutch brake control functions are summarized in the following table Control Function Operating Mode Description Stop on top Continuous Lets the operator stop the press at top of stroke cycle stop Interrupted stroke Single stroke or Continuous Lets the operator stop the press by releasing a run inch button during downstroke Anti tie down All Prevents the press from starting a new stroke if the control detects that an operator has tied down the run inch buttons After run inch buttons are released the operator must press both buttons at the same time Anti repeat Single stroke Limits press operation to a single stroke even if the operator continues to Inch or Micro Inch press both run inch buttons The operator must release and press them again to start the next stroke Motion detector Single stroke or Continuous Detects press motion from a hardware or software input Brake Monitor All Prevents restarting the press when the control detects an over travel condition Publication 6556 UM001A EN P November 2000 Panel Switches Overview 1 5 Typically your control panel would have these switches 5 position key lockable mode selector E stop cycle stop control reset and C B pow
8. Contents of the Kit Clutch brake control kit cat no 6556 MLCB or MLCBDO includes Hardware Included for MLCBK for MLCBKDC Hardware That You Provide Micrologix 1500 Processor 1764 LSP 2 1764 LSP 2 e Input Switches and Run Stations DC W DC 16IN 764 28BXB 2 764 28BXB 2 120UT pplication Dependent Memory Module w Real 1764 MMIRTC 2 1764 MMIRTC 2 Time Clock e Rotary Cam Limit p Switches 2 sets 16 pt Input Module 769 1A16 ac 2 769 1016 dc 6 8 pt Input Module 769 IA8l ac 4 Solenoid Valves 4 8 pt AC DC Isolated Relay 1769 OW8I ac dc 4 1769 OW8I ac dc 4 with Internal Fault Module Detection Compact 1 0 Terminator 1769 2 1769 2 e Operator Interface 1 Cap RT PanelView 550 6556 PV550 or Safety Relay 440R ZBR520AZ1 1 440R ZBR520A71 1 6656 PV600 See Pg 2 1 Important Thepurchaseofthiskitincludesthelicensetousethiscontrolon one stamping press Control by Redundant This clutch brakecontrolusestwoindependentMicroLogix 1500controllers A and B Controllers Both controllers monitor all clutch brake I O and exchange information about machine status They are linked by hardwired I O so that if one controller detects a condition different from that detected by the other its control logic is designed to declare a fault and turn off all outputs to press valves The other controller is designed to follow suit Publication 6556 UM001
9. COMMONS CONNECTED INTERNALLY Publication 6556 UM001A EN P November 2000 Installing and Wiring 3 13 1769 1 81 AC in Slot 2 Module Connections Terminal 3 Door Clutch 1 Output Feedback Strip Label e 0 Clutch 2 Output Feedback N1 1 Micro Inch 1 Output Feedback 3 Micro Inch 2 Output Feedback 3 2 N4 Perimeter Guard 4 5 C B Power Feedback N6 e 2 6 Arm Continuous N7 2 it Fault Reset NC L 1769 1 81 AC in Slot 3 Module Connections Terminal Door Right Run Station Strip amp ilr Label 0 Left Run Station N1 1 Right Inch Button 2 9 N3 Left Inch Button 3 2 NG Die Set Mode 4 9 5 yi Permit Run 9 6 User Permit Start N7 7 User Permit Downstroke NC L Publication 6556 UM001A EN P November 2000 3 14 Installing and Wiring 1769 OWSI or DC in Slot 4
10. ti 1403 0 2 103 04 INA USER PERMIT RUN CIMMETIATE STOP TBCB 03 05 4103 65 06 06 i 101 5 5 M TBEB m 803 16 12 07 ere USER PERMT START INCW RUN 7 03 06 C 102 06 INCH TR TBEB Al 03 07 4143 07 06 08 USER INCH DEWNSTROKE ENABLE 103 0 5 AI03 07 IN 7 DC COMO AL03 08 06 09 IN 8 DCI Dee AL03 09 gt 06 10 IN 9 AL03 10 06 11 IN 10 1 03 11 06 12 06 13 IN 12 143 11 06 14 IN 13 4103 14 06 15 IN 14 103 15 06 16 175 nc COMI 06 17 06 18 A nel Dto 16 19 06 19 1 ALL WIRES ARE AWG BLUE UNLESS OTHERWISE NOTED 2 ALL GROUND VIRES ARE 14 AWG GRN UNLESS DTHERVISE NOTED 3 c FIELD WIRING 4 INTERNAL WIRING 7 CAT AN top 6 3 Publication 6556 UM001A EN P November 2000 Wiring Drawings 15 y 3 2 1 1766 ne LEFT RUN CHASSIS B SLOT 3 06 18 SIATIN PANDE 16PT INPUT 525 TBCB 803 00 em cum 6 02 f RIGHT SUN 8103 00 NG TBCB 4 8193 01 ea fe BIO3 01 06 01 3123 01 pn TBCB 0103 02 LT 8101 12 2 1 03 03 06 82 e o lL o 80 3 7 06 03 8143 03 TBCB 01 14 3103 04 USER DIESET 0 0 7 Blot 3123 04 INA TBCB D 313 05 PERMIT RUN GMMEDIOTE
11. 04 15 17 21 IN 14 CONTROLLER A OK RELAY FEEDBACK ALOL 15 S 107 7 04 16 a 175 DC COM 04 17 04 18 Dci nce 04 19 04 19 1 ALL WIRES ARE 18 AWG BLUE UNLESS OTHERWISE NOTED 2 ALL GROUND WIRES ARE 14 AWG GRN UNLESS OTHERWISE NITED cM FIELD WIRING 4 INTERNAL WIRING LAYERING OM PART ecc 6 9 Publication 6556 UM001A EN P November 2000 Wiring Drawings C 11 3 2 1 1169 Fale 4 8 CHASSIS B SLUT mE INPUT 7 8800400 04 19 epe beso B pl 141 00 IND prota 82 01 04 80 OO a INA prot oa 82902 Sic eats tes teste pe uei EE 101 02 8191 02 IN 2 ome prgi o3 8201403 Spat a a E A d ce nl nic Shee 5101 03 IN 3 TBEB 820104 04 23 ie iar a ee a 01 52 8101 04 ANT REPEAT CAM TBCB 15110105 2101 05 810105 04 24 T 2 10105 Dei 3101 05 IN 5 BRAKE MONITOR CAM 15810106 3101 06 8101 06 04 25 4 pe 8101 06 IN 6 TOP STOP i 4 TREE 101 07 12407 04 26 rn ihe
12. Press and momentarily hold the C B Power Reset button gt Verify that the Controller OK relay is NOT energized red plunger is not recessed Controller OK Check Failed prompt is displayed on PanelView screen Cor equivalent prompt code 003 is displayed on the DTAM display 6 Shut off system power 7 Remove the jumper 8 Repeat steps 1 7 for Controller B Controller OK relay CRBO0402 Safety Relay Test circuit This test verifies that pressing the E stop button will de energize the seal and safety relays 1 Power up 2 Visually and with a voltmeter verify that safety relay is not energized outputs to all press valves are Off 3 Reset the E Stop circuit by pressing the Control Reset button 4 Visually and with a voltmeter verify that safety relay is energized outputs to all press valves are Off 5 Reset control power by pressing the C B Power Reset button 6 With a voltmeter verify that power rails to C B outputs are energized 7 Press the E Stop button 8 Visually and with a voltmeter verify that seal relays and safety relay are de energized Circuit Testing 5 3 Seal Relay Test circuit This test verifies that when the seal relay is off press valves are off and when the seal relay is on outputs to press valves are energized 1 Power up if not already powered up 2 Reset the E Stop circuit by pressing the Control Reset button 3 Wi
13. 08 19 805 02 08 21 9005 04 CONTROLLER CLUTCH 2 DUTPUT FEEDBACK 005 0 CONTROLLER MICROINCH 1 DIUTPUT FEEDBACK 1105 04 08 2 CONTROLLER MICROINCH 2 DUTPUT FEEDBACK 80 05 06 8095 06 08 2 AAN PERIMETER GUARD A INPUT 07 01 C B POWER FEEDBACK E BICI ARM CONTINUDUS PBAIO206 loe TBCB 4102 06 5 25 6 RESET PHAIO207 sk 4102 07 ALL VIRES ARE 18 AWG BLUE UNLESS OTHERWISE NOTED ALL GROUND WIRES ARE 14 AWG UNLESS OTHERWISE NOTED FIELD WIRING INTERNAL WIRING 10 15 1715 DC 3 Dre CAD PART LAXRNG ELECT 6 Publication 6556 UM001A EN P November 2000 Wiring Drawings C 13 y 4 3 2 1768 Fate 548 CHASSIS 058 Y 2ANDC 16 INPUT 3755 4005 00 CONTROLLER A CLUTCH 1 OUTPUT FEEIBACK 005 00 8145400 05 19 08 0 gt IN 0 3102 01 D TROLLER A CLUTCH 2 DUTPUT Fl K AD05 005 0 CONTROLLER A CLUTCH 2 DUTPUT FEEDBAC 005 02 IN 1 0 05 04 CONTROLLER A MICRDINCH 1 DUTPUT FEEDBACK 4005 04 kan AL 09 21 08 0 0 05 06 CONTROLLER WICROINCH 2 DUTPUT FECDBACK 4005 06 814 03 9356 08 07 ING PERINETER GUARI B INPUT 8102 04 05 23 0 0 80 04 00 7 1 4 BI D2 05 C H POWER FEEDBACK 05 24 ARM 5 CONTINuDUS PBAID206 TBCB TBCB SAE 8102 0 05 25
14. Mismatch Between processor sees the TCAM Processors while the other does not 044 ACAM Mismatch Between One processor sees the Processors while the other does not 045 Cam Mismatch Faults Any of 042 044 detected 047 Brake Monitor Fault a top stop command the press Press cannot operate in Check the brake and slid onto BCAM before stopping single or continuous mode brake monitor cam settings To clear this latched fault bit yo u must enable the fault reset bit or turn the mode select switch to OFF Testing the Operating Modes Here are procedures to test dynamic operation of the press in these modes e inch e single stroke e continuous with the arm continuous method to start this mode e micro inch Important If the press control faults or does not operate as expected read the fault or prompt message bit number and see Appendix B for e faults in bit file B168 for troubleshooting e prompts in bit file B169 for operating the press Publication 6556 UM001A EN P November 2000 Testing the Operation 6 3 Inch Mode 1 Place the mode selector switch in Inch mode N 59 Power up by pressing the Control Reset Power Reset buttons Verify that seal relays and CRM relays are energized Concurrently press and hold both Inch buttons Observe that the press cycles and stops on top Release th
15. IN 7 0 COMO LR 1BCE 1 00 00 BI01 08 04 27 1 OH Dci 4100 10 de NF 8101 09 d4cagi 8102 06 ING STUP 10207 BCE BLOL 10 04 29 eM ew 8192 07 12 C B AIR PRESSURE 0208 TBCH Bk02 0B 4 30 9 Hm ors 102 08 IN 11 qum M 7 1101 12 8 44 BLAL 12 D 5 CONTROLLER Enn 8191 13 04 32 o4 Fo 41 13 7 CONTROLLER 19 yu BI 01 14 noy 04 33 07 01 14 CONTROLLER DK RELAY FEEDBACK BIOL 15 E 108 108 A 0 3 a DC COM 04 35 04 36 IC 05 01 15 M VE 05 T Rockwell 596 NLEBKDC CLUTCH BRAKE KIT 4 05 E eos ru Automation 6556 Automation Systems 04 10 CAC f 3 2 Publication 6556 UM001A EN P November 2000 C 12 Wiring Drawings EP 05 01 05 02 05 03 05 04 05 05 05 06 05 07 05 08 05 09 1 gt 05 10 05 11 05 12 05 13 05 14 05 15 05 16 05 17 1 2 3 4 3105 00 CONTROLLER B CLUTCH 1 DUTPUT FEEDBACK 195 00 1769 1016 CHASSIS SLOT 2 s 6 RAVIC 16 INPUT
16. a press operator s point of operation that typically contains a pair off pushbuttons to start or stop the press single stroke mode a mode that allows the operator to run one complete press stroke usually started at the top solenoid valve an on off electrically driven valve takeover RCLS a device designed to allow upstroke without the operator holding the run inch buttons top stop a command designed to stop the press at the top of its stroke upstroke zone the part of the press cycle when the press travels from the end of downstroke to the near top position Notes Publication 6556 UM001A EN P November 2000 Overview Quick Start Installing and Wiring Customer Interface Inputs and Motion Detection Inputs Circuit Testing Table of Contents Chapter 1 Chapter Objective qa cn qoe t Ts S renee s 1 1 Contents of Your Clutch Brake 1 2 Control by Redundant Controllers 1 2 Protected Memory MicroLogix 1500 Processors 1 3 Modes of Operation 1 3 Functional Block 1 4 Clutch Brake Control 1 4 Panel SwIteh es eq E ONCE SOR ARS 1 5 Rotary Cam limit 5 1 5 Input o v E E AOL aed 1 5 QUPULS ete t baa doe
17. Publication 6556 UM001A EN P November 2000 2 Processor Faults and Operator Prompts FAULT Fault Description Cause of Fault Effect of Fault How to Correct the Fault 29 Slide Transitioned from Input combinations did Press will stop or not Check cam inputs for proper operation or Downstroke Zone Top go from downstroke to run in single or settings upstroke continuous mode 30 Slide Transitioned from Cam Input combinations did Press will stop not Check cam inputs for proper operation or Upstroke Zone To not go from upstroke to top run in single or settings Downstroke continuous mode 31 Illegal Cam Combination Cam Input combination not Press will stop or not Check cam inputs for proper operation or Fault All Cams Off allowed run in single or settings continuous mode 32 Illegal Cam Combination Cam Input combination not Press will stop or not Check cam inputs for proper operation or Fault ACAM Off amp BCAM allowed run in single or settings On continuous mode 33 34 Spare 35 Did Not Cycle Off ACAM did not cycle during Press will stop or not Check cam inputs for proper operation or During Upstroke upstroke run in single or settings continuous mode 36 39 Spare 40 C B Air Pressure Software detected no air Clutch valves are Check 1 0 wiring pressure after energizi
18. Ww Place the mode selector switch in Micro Inch mode Power up by pressing the Control Reset and C B Power Reset buttons Verify that seal relays and CRM relays are energized Concurrently press and hold both Inch buttons Observe that the press cycles and stops on top Release the Inch buttons and press again for 1 2 seconds Observe that the press cycles until you release a button then stops Test the following switches with an operating clutch brake control e C B air pressure e motion detector e main motor forward C B Air Pressure Switch 1 gt nN Remove the C B air pressure switch input from chassis A at slot 1 terminal 11 Place the mode selector switch in single stroke mode Attempt to start the press and observe that it does not start Reconnect the air pressure switch input to chassis A step 1 Remove the switch input from chassis B slot 1 terminal 11 to repeat the test Attempt to start the press and observe that it does not start Reconnect the air pressure switch input to chassis B step 5 Motion Detector Switch 1 Remove the motion detector switch input from chassis A at slot 1 terminal 8 2 Place the mode selector switch in Single stroke mode Start the press and observe that it stops before reaching bottom If the press reaches bottom the circuit is not functioning correctly Reconnect the motion detector switch input t
19. 33 79 Spare 80 Clutch Brake Fault C B Fault present Press will not Cycle Clear C B Fault Present Publication 6556 UM001A EN P November 2000 Wiring Drawings How We Present Wiring Drawings Appendix C We show the following dc wiring drawings for your clutch brake control Inputs and outputs by I O module and slot location are as follows For In 1 0 Module Location See Drawing Sheet Power Distribution Base unit 1of8 Inputs to 1764 28BXB base unit of Controller cross checked inputs same as cross checked outputs next Base unit 2018 Outputs to 1764 28BXB base unit Cross checked Outputs OK To Energize Seal BCD Mode Clutch Output ON Heartbeat Base Unit 3of8 Inputs to 1769 1016 dc or 1769 1A16 Mode Select e Emergency Stop Master Relay Controller OK relays Seal Relay Clutch Brake 1 Feedback Clutch Brake 2 Feedback Controller B Microlnch 1 and 2 Output Feedbacks Slot 1 4 of 8 Inputs to 1769 1016 dc or 1769 1A16 Clutch Brake Power Feedback e Clutch Brake Air Pressure Perimeter Guard A Motion Detect Main Motor Forward Cycle Stop Arm Continuous setup Fault Reset User Permits Left and Right Run Stations Left and Right Inch Pushbuttons Slot 2 5 of 8 1769 OW8l dc or ac Outputs Perimeter Guard A Input Controller Seal Relay Controller OK Relay Conti
20. Sawa lus 6 17 way B 9 0010 002 90 3 Alps 1 Qe Qu QS TEN 24VDC 12 Output Terminal Block Diagram 0711 4 AC DC 3 AC DC 2 0 00 07 _ AQg0 06 40 05 090 04 000 03 T wh wel os wN v3 4000 02 1 9 0 8 090 09 AC DC 1 VE UE 5 0S7 190 15 100 14 m wa ve 1 8 9 9909 66 1489 BAUM aR 190 13 BHOOIZ 4 9 8000 07 8006 0705 2100 03 1 0 BA 8 24VDC 16 Input Terminal Block Diagram lo y jaro Qu Qe 03 TA 1 3 4 0 5 AC DC O vice 06 1 6 0 7 Bus S MB AC DC 3 09 8040 11 0 9 isi ME AC DC 4 24VDC 12 Input Terminal Block Diagram MicroLogix 1500 Base Unit B Cat No 1761 28BXB Publication 6556 UM001A EN P November 2000 31063 M Installing and Wiring 3 9 Cross Check Wiring Connection Tables Wiring Inputs Of Base Unit A To Outputs Of Base Unit B Base Unit A Base U
21. installation instructions in Publication 1761 6 5 between DeviceNet Interface Module and the MicroLogix 1500 Base Unit 1761 CBL AMOO came with the DeviceNet Interface module two required Publication 6556 UM001A EN P November 2000 3 6 Installing and Wiring Cable Connections for Advanced Interface Converter 1761 AIC MicroLogix 1500 A AICA TERM Ha B COM SHIELD CHS GND 1485CPI cable 1761 CBL AMOO cable 1761 AIC MicroLogix 1500 B SHIELD CHS GND mu all 6 NOTES 1 Use 1485C P1 Cxxx raw drop cable or equiv for AIC network connection 2 AIC 24VDC power supplied externally to clutch brake panel Network Wiring Detail 1761 CBL AMOO cable Connect Cable Use this cable 31061 M notes between Advanced Interface Converters that you make Refer to Network 1761 NET AIC of MicroLogix 1500 A Wiring Detail in drawing MicroLogix 1500 B see Advanced Interface Converter installation instructions in Publication 1761 6 5 between Advanced Interface Converter 1761 CBL AMOO 1761 Interface Module and the MicroLogix 1500 Base Unit Publication 6556 UM001A EN P November 2000 came with the Advanced Interface Converter two require
22. 07 35 07 36 08 01 T CE Rockwell 6556 M CBKDC CLUTCH BRAKE KIT m K 415 09 Automation 6556 SEMAT in ormaz an t Accomation 51975 pw 07 0 4 3 2 Publication 6556 UM001A EN P November 2000 C 18 Wiring Drawings AB 1769 0WSI 2 38 CHASSIS A SLUT 5 8 ISOL CONTACT DUTPUTS CA SS 08 01 AD05 DOCONTROLLER CLUTCH BRAKE OUTPUT gt 003 10 2 5 19 VO 00 0 N 105 0 08 02 0 05 01 DUT 1 mE AD 05 02CONTROLLER A CLUTCH BRAKE 2 OUTPUT FEEDBACK 08 03 DI 2 AD05 03 1 08 04 T 0 05 03 V3 073 05 04 An 05 04 CONTROLLER MICRDINCH 1 DUTPUT FEEDBACK gt 405 04 wi DUTA 05 05 08 06 HZ ANO 5 DIT 5 905 08 0 05 06 CONTROLLER A MICRDINCH 2 OUTPUT FEEDBACK 004 16 08 07 Ht gt 5 22 6 DUT 6 05 07 08 08 8045707 WT 7 08 09 08 10 08 11 08 12 08 13 08 14 08 15 08 16 08 17 08 18 1 ALL WIRES ARE 18 AWG BLUE UNLESS OTHERWISE NOTED ALL GROUND WIRES ARE 14 AWG GRN UNLESS OTHERWISE NOTED a FIELD WIRING 4 INTERNAL WIRING LAYERING 1 PART SELECT 6 5 Publication 6556 UM001A EN P November 2000 Wiring Drawings C 19 4
23. 09 07 27 gt 07 10 07 11 07 12 07 13 07 14 07 15 07 16 07 17 07 18 A 1 ALL WIRES ARE AWG BLUE UNLESS OTHERWISE NOTED 2 ALL GROUND WIRES ARE 14 AWG GRN UNLESS OTHERWISE NOTED UE FIELD WIRING 1 INTEPNAL WIRING LATERI CAI PART UTC 6 J Publication 6556 UM001A EN P November 2000 Wiring Drawings C 17 4 3 2 1 AB 05 36 1769 0481 05 18 05 35 CHASSIS B SLOT 4 06 36 Id 70 8 150 CONTACT DUTPUTS Dre B RN TBCB 80 0470 8004 00 PERIMETER GUARI INPUT i 9 SH gt 07 19 8004 00 4V0 WTO CONTROLLER A 8004 01 80 04 01 0401 one i Ni a1 34 01 25 4 14 S NI 01 34 01 35 04 32 07 20 NE vi DUI d CONTROLLER 8004 02 04 02 09800402 CONTROLLER g 04 33 1 10 04 15 07 21 wa CENEIMUDUS NC 01 33 ARNED N 8004 03 004 03 11800403 1 HS A M Ln 6 mM 07 22 7 eva Bes 1004 03 3104 04 1BCB 4 4 07 23 V4 WI 4 8004 04 JPL 0705 4104 04 0 3104 05 E 0004 05 07554 5 015 3104 05 JP2 1 04 05 AL04 05 0 17 06 3104 06 TBCB LE 2004 06 Ice 07 25 v6 DUIS 3104 06 C 4706 104 06 0 17 07 3104 07 1BCB 004 07 07 26 7 8004 07 07 19 wi 1004 07 Q 07 0 07 27 07 28 lt b 07 29 07 30 B 07 31 07 32 07 33 07 34
24. DEVICENET INTERFACE MODULE 7 2 1769 COMPACT 1 0 TERMINATOR RT 6 4 1769 0wel AC DC ISOLATED RELAY MODULE 5 THESE PARTS SUPPLIED 6 1769 1016 24 16 INPUT MODULE 4 A V 6556 MLCBKDC 2 1764 MEMORY MODULE WA 8 3 2 1764 4 DC BASE V 24VDC i6IN ieDUT 2 1754 15 MICROLOGIK 1500 PROCESSER 1 QTY PART NUMBER DESCRIPTION ITEM 15 THE PROPERTY OF ROCKAELL 6556 MLCBKDC CLUTCH BRAKE KIT M m 4 05 00 M Rockwell DEVICENCT NETWORK DRAWING mete mar Automation 60 A emn ia Imornaticn use nation Systems 9 10 Ge 4 3 2 Publication 6556 UM001A EN P November 2000 22 Wiring Drawings 8 7 6 5 1 485 NETWORK PSI PROCESSOR D aana 221 27 22 pum manga nooo manga ep feroLogix 1500 wc xnecc vat 5 C J BELDEN 3106 OR 9842 C1 WIRING DETAIL o gt E PS PROCESSOR B
25. Detail in each drawing Use the 1761 CBL AMOO cable to connect each interface module to the MicroLogix 1500 Cable Connections for DeviceNet Interface Module 1761 DNI MicroLogix 1500 A DNIA K Oy x BLU LO CAN L E SHLD 7 SHIELDI WHT O CANH RED 0 y uu 1485 DNIB cable BLK BLU Sm O L WHT 1761 CBL AMOO cable 1761 DNI MicroLogix 1500 B C CAN H RED V NOTES 1 Use 1485C P1 Cxxx raw drop cable or equiv for DeviceNet network connection 2 DeviceNet 24VDC power supplied externally to clutch brake panel Network Wiring Detail C Connect Cable 1761 CBL AMOO cable 31060 M Use this cable notes between DeviceNet Interface modules of MicroLogix 1500 A and MicroLogix 1500 B 1485 Raw see DeviceNet Interface module Drop Cable or equivalent
26. Micro Inch Valve 1 Failed Valve failed to energize when Press will not cycle Check valve and valve wiring To Turn On output was turned ON 78 Micro Inch Valve 1 Failed Valve failed to energize when C B power is removed Check valve and valve wiring To Turn Off output was turned OFF 79 Micro Inch Valve 2 Failed Valve failed to energize when Press will not cycle Check valve and valve wiring To Turn On output was turned ON 80 Micro Inch Valve 2 Failed Valve failed to energize when C B power is removed Check valve and valve wiring To Turn Off output was turned OFF Publication 6556 UM001A EN P November 2000 B 4 Prompts for Operating the Press Processor Faults and Operator Prompts Whenever the processor detects conditions worthy of a prompt it sets corresponding Prompt s or equivalent PanelView prompts We list conditions for which the software is designed to detect and signal a prompt Prompts s read from the data table are independent of interface module used Operator Prompts Ex B169 0 Prompt 001 Micrologix Clutch Brake Prompts FAULT Prompt Description Cause of Prompt Effect of Prompt How to Correct the Condition 1 Cross Wiring Test in Progress Cross Wiring Test No C B power until test complete None 2 E Stop Actuated E Stop button was pressed CRM and S
27. actuated bottom position the part of the press cycle where the dies are closed brake monitor BCAM RCLS a device designed to prevent the next stroke if stopping time or distance exceeds a preset buttons palm type pushbutton switches used by an operator for starting and stopping the press clutch brake valve the main valve that controls the flow of air to the clutch brake mechanism continuous mode the mode where the control maintains continuous stroking after an operator starts the press downstroke zone the part of the press cycle when the press travels from near top zone through bottom to the upstroke zone fault detection for valves internal valve is designed to turn itself off when it faults grounded ac power ac power distribution where the L2 side of the ac line is grounded inch mode a mode that lets an operator move the press incrementally by pressing and releasing run station buttons micro inch mode a mode that lets an operator move the press incrementally by pressing and releasing run station buttons using a slower motor near top zone the part of the press cycle when the press is at the top of its stroke RCLS rotary cam limit switch a switch that rides a rotating cam to provide information on the position of the press drive shaft Publication 6556 UM001A EN P November 2000 2 Definition run station
28. downstroke stops the press If the slide has not entered the upstroke zone you can resume downstroke within 5 seconds of pressing the Arm Continuous button After 5 seconds and the press is stopped you must restart continuous mode with the arming sequence Description of Operating Modes 3 Continuous Mode with Arm Continuous To run your press continuously ready the press as follows e select continuous mode e press the arm continuous button e press both Run buttons within 5 seconds During the first downstroke Figure A 4 releasing a Run button stops the press Then if the press did not enter the upstroke zone TCAM still off you may resume downstroke within 5 seconds if you release and press both Run buttons again If 5 seconds passes and the press stops you must press the Arm Continuous button and Run buttons again to restart During the first upstroke Figure 4 when TCAMs come on you may release Run buttons and the press will continue stroking If you start the press in upstroke you must press the Arm Continuous button and then hold Run buttons for a complete cycle until next upstroke Once in continuous stroking operation Figure A 5 the press stopsatthe next near top position whenever it receives a stop on top command However the press stops immediately whenever either processor detects a trip or stop condition or a required condition is removed Figure 0 4 Typical Operational Sequence to Start Continuo
29. is correct For This Mode select Position Slot 1 Input LEDs Are OFF Slot Input LED Is ON Off inputO A amp B Inputs 0 1 2 3 4 A amp B except for the selected input only the selected input Inch input 1 Single input 2 Continuous input 3 Micro Inch Input 4 Test Rotary Cam Limit Switches Test the wiring of the RCLSs by observing input LEDs in slot 1 Check each OK box after verifying that the LED indication is correct For This Condition Slot 1 Input LED Is OFF ON OK ACAM BCAM TCAM at rest A amp B Inputs 5 6 7 ACAM BCAM TCAM actuated amp B Inputs 5 6 7 Publication 6556 UM001A EN P November 2000 5 6 Circuit Testing Notes Publication 6556 UM001A EN P November 2000 Chapter 6 Testing the Operation Cha pter Objective Once you have checked the wiring of your clutch brake control use this chapter to test its operation Tests include e troubleshoot the setup of your RCLS assemblies e tests the operating modes e test the switches Troubleshooting the Setup We recommend that you test the rotary cam limit switches RCLS in Inch mode The processor monitors RCLS signals to ensure that the of Your RCLS Assemblies motion progresses through the correct sequence of e downstroke e upstroke e top zone During each stroke rotary cam limit switches must cycle through these zones near bottom Top
30. the press is stopped Perimeter Guard The Perimeter Guard input can be used for a manufacturing cell perimeter fence or light curtains It is intended to act as an e stop for the press Chapter Objective Testing Circuits and Failure mode Operation Chapter 5 Circuit Testing Once you have completed the installation of your clutch brake control and wired your I O devices use this chapter to check circuit wiring ATTENTION Before starting this chapter be sure that all clutch brake control hardware is installed clutch brake wiring is complete the control is in compliance with all applicable standards Otherwise personal injury or property damage could result This section describes the following tests Controller OK failure mode e CRM Relay e Seal Relay circuit e Seal Relay failure mode e Run Station Buttons e Inch Buttons e Cycle Stop Button e Arm Continuous Button e Mode Selector Switch e Rotary Cam Limit Switches Publication 6556 UM001A EN P November 2000 5 2 Circuit Testing Publication 6556 UM001A EN P November 2000 Controller OK Test failure mode This test verifies the correct failure mode operation of the Controller OK relay for controller A You will repeat this procedure for controller B 1 With power off place a jumper across the wired contacts of Controller OK relay CRAO0402 Power up Press the C B Control Reset button to energize the CRM relay
31. the upstroke Figure A 3 Figure 0 2 Typical Operational Sequence for Downstroke in Single Mode Select single mode Y Y No Is the motor running forward Yes Y Y No Have you released both Run buttons since the previous stroke Yes v Have you pressed both Run buttons concurrently Yes Y Y processors energize Have you released a their outputs to actuate the 2 clutch downstroke i Yes No Both processors de energize 5 RE their outputs to stop the press Yes i Have you released then Go to R1 pressed both Run buttons Figure A 3 concurrently y Yes Figure 0 3 Typical Operational Sequence for Upstroke in Single Mode Y Upstroke continues regardless of releasing Run buttons Both processors e energize their outputs to stop the press Yes lt Has either processor detected a critical fault Publication 6556 UM001A EN P November 2000 Y No Has the press moved into the near top position Yes the near top position Both processors de energize their outputs to stop the press in No ATTENTION If the press coasted past the near top position while braking the brake is faulty and hazardous Repair it immediately NOTE Releasing a Run button during first
32. 001A EN P November 2000 Chapter 6 uias eA uox pe M a at s 6 1 Troubleshooting the Setup of Your RCLS Assemblies 6 1 Test Operating 6 2 Test Switches 6 4 Appendix Cluteh Brake Operating A 1 Appendix B Fault Codes for Troubleshooting B 1 Prompts for Operating the Press B 4 Appendix C How We Present Wiring Drawings 1 Index AS I rdv TY REY I 1 Chapter Objective Chapter 1 Overview The purpose of this chapter is to acquaint you with your Allen Bradley Clutch Brake Control cat no 6556 MLCBK Topics include e Contents of the kit Control by redundant processors e Protected memory in MicroLogix 1500 processors Modes of operation e Functional block diagram e Clutch Brake control functions e Panel Switches Rotary cam limit switches for position monitoring Input switches e Outputs Response time e Related safety documentation e Control system specifications ATTENTION The clutch brake control system is designed for use only with mechanical stamping presses having a part revolution friction clutch and or brake Applying this control to any other type of press could result in personal injury and or damage to equipment Publication 6556 UM001A EN P November 2000 1 2 Overview
33. 1 Mount the Network Interface Module and MicroLogix 1500 Base Unit with processor and memory module pre installed 1761 5 11 Wire the Power Supply on the MicroLogix 1500 Base Unit publication 1764 5 1 Wire the Network Interface Module Publication DeviceNet DNT or Advanced Interface Convertor AIC 1761 5 11 this manual Install the Compact 1 0 Modules chapter 3 Slot Controller A same for Controller B Publication n a MicroLogix 1500 Base Unit 1764 28BXB with Processor 1764 5 1 1747 LSP and Memory Module w Real Time Clock 1764 MMIRTC pre installed 1 Input Module 1769 1 16 ac or 1769 1016 dc 1769 5 1 2 Input Module 1769 IA8I or 1769 1016 dc 1769 5 1 3 Input Module 1769 1 8 ac or 1769 1016 dc 1769 5 1 Publication 6556 UM001A EN P November 2000 2 2 Quick Start 4 AC DC Isolated 8pt Relay Module 1769 0 81 1769 5 13 5 AC DC Isolated 8pt Relay Module 1769 0 81 1769 5 13 n a Compact 1 0 Terminator Cap RT 1769 ECR 1769 5 9 this manual EM Install Input Switches You wire them in step 9 chapter 1 Description Type run station inch run palm button E stop mode selection rotary key lockable cycle stop push button arm continuous E stop reset C B power reset main motor forward N O single contact motion detector air pressure T this manual Install Rotary Cam Limit Switches chapter 3 Se
34. 1 AC DC ISOLATED RELAY MODULE lt A B 1769 1016 PANDE 16 INPUT MODULE lt A B 1764 WMIRTC MODULE TIMECLOCK lt 1764 2BBXB DC 24VDC 16IN 120UT 1764 LSP MICROLOGIX 1500 PROCESSOR A B PART NUMBER DESCRIPTIUN ITEN DEMANG marcam oF morfu Rockwell 6556 NLCBKDC CLUTCH BRAKE KIT 4 05 00 NG Vir NI EE 0485 NETWORK DRAWING E CI NETWORK RAVING 10 10 THESE PARTS SUPPLIED V 65 56 M ma m gt ro a ju INTERNATIONAL Li Automation Information amp Automation Systems A 4 3 2 Publication 6556 UM001A EN P November 2000 24 Wiring Drawings Notes Publication 6556 UM001A EN P November 2000 www rockwellautomation com Corporate Headquarters Rockwell Automation 777 East Wisconsin Avenue Suite 1400 Milwaukee WI 53202 5302 USA Tel 1 414 212 5200 Fax 1 414 212 5201 Headquarters for Allen Bradley Products Rockwell Software Products and Global Manufacturing Solutions Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 2496 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Rockwell Automation SA NV Vorstlaan Boulevard du Souverain 36 BP 3A B 1170 Brussels Belgium Tel 32
35. 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation 27 F Citicorp Centre 18 Whitfield Road Causeway Bay Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Headquarters for Dodge and Reliance Electric Products Americas Rockwell Automation 6040 Ponders Court Greenville SC 29615 4617 USA Tel 1 864 297 4800 Fax 1 864 281 2433 Europe Rockwell Automation Br hlstraBe 22 D 74834 Elztal Dallau Germany Tel 49 6261 9410 Fax 49 6261 1774 Asia Pacific Rockwell Automation 55 Newton Road 11 01 02 Revenue House Singapore 307987 Tel 65 351 6723 Fax 65 355 1733 Publication 6556 UM001B EN P November 2000 PN 957293 25 Supersedes Publication 6556 UM001A EN P August 2000 Copyright 2001 Rockwell Automation All rights reserved Printed in USA
36. 3 2 B 1769 0081 CHASSIS B SLOT 5 8 150 CONTACT OUTPUTS 07 36 CB SS pce eu BOOS ODCONTROLLER B CLUTCH BRAKE DUTPUT FEEDBACK y 05 00 PET 05 01 CLUTCH BRAKE 1 1 si iint D BDA5 0 TBCB THCB 1 08 20 DUT d 8005 01 5 0 CLUTEH BRAKE 2 OUTPUT FEEDBACK 0005 02 i EN 05 02 H 5 CLUTCH BRAKE 2 VALVE 5 i 08 22 3105 03 H A 05 04 CONTROLLER B NICROINCH 1 OUTPUT FEEDBACK 0105 04 n HHA 258 08 22 MICRDINCH 1 VALVE H TBCB 005 05 TES 08 24 8005 05 AD 05 06 CONTROLLER MICROINCH 2 OUTPUT FEEDBACK 8005 05 08 25 VE 05 04 M MICR INCH 8005 07 sa 300507 30 TBCB T 7 0 05 07 D KC 08 26 87 7 8005 07 08 27 08 28 08 29 08 30 08 31 08 32 08 33 08 34 08 35 08 36 DRAYNC IS PROPERTY DF b556 MLCBKDC CLUTCH BRAKE KIT 4 4 05 00 M CC Rockwell E v E nor Automation 655641 Information 2 maz un ng 08 10 PEU Publication 6556 UM001A EN P November 2000 C 20 Wiring Drawings
37. 56 UM001A EN P November 2000 3 16 Installing and Wiring Notes Publication 6556 UM001A EN P November 2000 Chapter Objective Customer Interface Inputs Chapter Customer Interface Inputs and Motion Detect Inputs Use this chapter to understand the customer interface inputs and motion detect inputs Permit Run 1 03 05 The permit run input is used as a permissive to allow the press to run in single stroke or continuous mode If the permit run input is off the press will not be able to start motion If the press is in motion it will stop immediately Important If you are not using the permit run input you must wire it high to allow the press to cycle Permit Start 1 03 06 The permit start input is used as an initial condition to start the press cycle in single stroke and continuous mode Single Stroke Mode The input must be on to start the press cycle Once the press cycle starts the permit start input is not required to be on Continuous Mode The input must be on to start the press cycle Once the press cycle starts the permit start input is required to be on If the permit start input is turned off the press will top stop It is also required to be on to inch press Important If you are not using the permit start input you must wire it high to allow the press to cycle Permit Downstroke 03 07 The permit downstroke input is required in inch single stroke and continuo
38. 6556 UM001A EN P November 2000 Wiring Drawings C 7 4 3 2 CHASSIS B SLOT D 8 ouput 18218 MOTION BASE UNIT lt 50 TBCB TBCB 02 19 Ho 100 00 aug De 3120 00 170 120 01 D 02 20 1 1 BI 00 02 02 21 1 2 0100 03 0e ee 1 3 C H AIR PRESSURE 1100 04 02 23 90000 0 00 00 4 174 COM BI 00 05 0 00 01 CONTROLLER A ENERGIZE SEAL 000 01 02 24 03 02 e 1 5 Pe 00 0 CONTROLLER CLUTCH OUTPUT DN 00 02 8100 6 03402 1 6 C Ange 03 CONTROLLER A HEARTBEAT A000703 ud 02 26 034 1 7 CONTROLLER ANTI REPEAT 81 00 08 02 27 000 04 000 04 4 03 057 1 8 cnMe CONTROLLER BRAKE MONITOR CAM 800 09 10005 AD00 05 1 9 D00 06 CONTROLLER TAKEOVER CAN AD00 06 100 0 02 29 3 02 1 10 B1 00 11 02 30 8300 07 SPARE 000 07 03 0 BI0D 12 B 000 0 CONTROLLER A NODE BCD BIT D 00 08 7 02 31 03 10 172 AD00 09 CONTROLLER A NODE BCD BIT 2 AD00 19 100 13 02 32 00 09 1 13 100 14 02 33 A CONTROLLER A NODE BCD BIT 3 000 10 174 BI0D 15 AD 00 11 NAIN MOTOR FORWARD AD D0 11 02 34 0243 175 02 35 02 36 nil Ice 03 01 03 01 5 PROPERTY OF RODKYELL 6556 WLCBKDC CLUTCH BRAKE KIT KOD 04 05 00 SEDA AND VAY NOT E COPED EED Rockwell M EY
39. 9 ECR 1 0 Terminator Cap 1769 5 9 Compact 1769 1 81 120V ac Input Module 1769 5 12 Set Up Rotary Cam Limit Switches Installing and Wiring 3 3 To setup rotary cam limit switches set up the cam angles for each switch assembly as described below and according to the press manufacturer s installation instructions Important Mounttheseassemblies on opposite ends of the crankshaft so a mismatch fault will occur if the crankshaft breaks e brake monitor BCAM contacts close at a point that lets the system detect an increase in braking distance e take over TCAM contacts close at bottom to let the press complete a stroke and open during upstroke to let the press stop at the top e anti repeat ACAM contacts limit press operation to a single stroke in single stroke mode This Cam In this Mode With these Conditions Provides a Signal That Anti Repeat Inch Micro Inch or Cams open and close in Prevents a second stroke in these modes ACAM Single stroke upstroke Take over Inch Micro Inch or Cams open in near top zone Turns OFF triac outputs for stopping the TCAM Single stroke press at top of stroke stop on top Continuous Cams open in near top zone after stop on top command Single stroke or Continuous Cams close near bottom just when or before BCAM opens Lets the press complete a single stroke or run continuously after run buttons are released Brake monitor BCAM Single Strok
40. A EN P November 2000 Overview 1 3 Press Control Panel OOOOOOOO OOOOOOOO PanelView Cable 1747 C20 Network Interface Modules MicroLogix 1500 Controllers Protect Memory in MicroLogix 1500 Processors Modes of Operation Y Clutch Brake 1 0 MicroLogix 1500 A Controller press Network Interface module Clutch Brake 1 0 MicroLogix 1500 B Controller to from the press 31071 M The logic of this control is pre programmed and burned into processor memory at the factory It cannot be changed except by return to Allen Bradley This Protect Memory is pre installed into the MicroLogix 1500 Processor The operator can select the mode of operation with the selector switch located on a control panel In accordance with ANSI B11 1 Section 4 12 4 1 the selection of operating mode must be capable of supervision lockable This Mode Lets the Operator Off Disable operation of the clutch brake control when the press is not in operation Inch Jog t
41. AT 1 6 Response E Era eo pepe ies px 1 6 Related Safety 1 7 SDOCIUCAUOBE 0v agi eg e d o a LT 1 8 Chapter 2 Set Ua e e 2 1 Chapter 3 Chapter Objectives Lo Cc Fe Ba ae PR 3 1 Check the Hardware 3 1 Mount the Network Interface Modules and Base Units 3 1 Wire the Power Supply 3 1 Wire the Network Interface Module 3 1 Attach the I O Modules 3 2 Set Up Rotary Cam Limit Switches 3 3 Install Input Switches 3 4 Connect Cables Wh qoe sh 3 5 Ctoss Check Witing ratas dure VM C OG RY WP T 3 7 Connections to I O 3 10 Wire Your Control 3 14 Chapter 4 Chapter Objectives o eus whe Vrbe e E Ss 4 1 Customer Interface Inputs 4 1 Motion Detect Inputs 4 2 Chapter 5 Chapter ee VE res taes die aa eR a eee Eq a 5 1 Testing Circuits and Failure mode Operation 5 1 Publication 6556 UM001A EN P November 2000 Table of Contents ii Testing the Operation Description of Operating Modes Fault Codes and Operator Prompts Wiring Drawings Index Publication 6556 UM
42. Allen Bradley Clutch Brake Control with MicroLogix Processors Cat No 6556 MLCBK and 6556 MLCBKDC lar Automation Important User Information Because of the variety of uses for the products described in this publication those responsible for the application and use of this control equipment must satisfy themselves that all necessary steps have been taken to assure that each application and use meets all performance and safety requirements including any applicable laws regulations codes and standards The illustrations charts sample programs and layout examples shown in this guide are intended solely for purposes of example Since there are many variables and requirements associated with any particular installation Allen Bradley does not assume responsibility or liability to include intellectual property liability for actual use based upon the examples shown in this publication Allen Bradley publication SGI 1 1 Safety Guidelines for tbe Application Installation and Maintenance of Solid State Control available from your local Allen Bradley office describes some important differences between solid state equipment and electromechanical devices that should be taken into consideration when applying products such as those described in this publication Reproduction of the contents of this copyrighted publication in whole or in part without written permission of Allen Bradley Company Inc is prohibited Thro
43. B as follows G Ol 1761 DNI MicroLogix 1500 31060 M Location DC Controller A same for AC Controller A same for controller B controller B n a DeviceNet Interface Module Cat No 1761 NET DNI or Advance Interface Converter Cat No 1761 NET AIC customer selection n a MicroLogix 1500 Base Unit Cat No 1761 28BXB containing Processor Cat No 1747 LSP with Memory Module w Real Time Clock Cat No 1764 MMIRTC 1 Compact 1769 1016 24V dc Sink Source Compact 1769 IA16 120V ac Input Input Module Module 2 Compact 1769 1016 24V dc Sink Source Compact 1769 IA8I 120V ac Input Input Module Module 3 Compact 1769 1016 24V dc Sink Source Compact 1769 IA8I 120V ac Input Input Module Module 4 Compact 1769 0W8l AC DC Relay Output Module 5 Compact 1769 0W8l AC DC Relay Output Module n a Compact 1 0 Terminator Cap RT 1769 ECR I O modules can be attached to the base unit or an adjacent I O module before or after mounting For attaching or mounting I O modules refer to the following publications installation instructions for that specific module For Attaching or Mounting Compact 1 0 Modules 1 0 Module Refer to Publication Compact 1769 1016 24V dc Sink Source Input 769 5 3 Module Compact 1769 1 16 120V ac Input Module 1769 5 1 Compact 1769 OW8I AC DC Relay Output Module 1769 5 13 Compact RT 176
44. Publication 6556 UM001A EN P November 2000 Wiring Drawings 9 4 3 1 03 18 03 18 Jci Dee B AIR PI 12 800 00 AIR PRESSURE gt 00000 AC DC D 0 n 0 01 8000 01 CONTROLLER TO ENERGIZE SEAL 3000 01 DA tel 0 00 02 8000 02 CONTROLLER B CLUTCH OUTPUT ON 03 21 gt gt Dove 0 2 8000 03 8100 03 CONTROLLER B HEARTBEAT 03 22 N gt 9003 073 8000 04 8000 04 CONTROLLER B ANTI REPEAT CAM 7 03 23 il N gt 1 4 8000 05 VA 8000 05 CONTROLLER B BRAKE MONITOR 03 24 0000 05 075 8000 06 8000 06 CONTROLLER B 03 25 N 0000 0 0 6 pce 8000 07 SPARE 7 03 26 1160 0 077 03 27 VDC 5 AE 8000 08 CONTROLLER NODE CHCD BIT D 3000 08 03 28 gt 02 13 AC DC 0 8 8000 09 CONTROLLER BCD BIT 2 3000 09 03 29 02 14 140 10 03 55 2 BD00 10 CONTROLLER B BCD BIT D AC DC 4 0700 0000 11 100 11 MAIN MOTOR FORWARD 03 31 gt 03 32 03 33 03 34 03 35 03 36 Ec P LAM Rockwell 6596 MLCBKDC CLUTCH BRAKE KIT i Bie A Sadi ca Automation 65560 intarmation 8 Syszeris m 03 10 ee 4 3 2 Publication 6556 UM001A EN P November 2000
45. Zone Downstroke Upstroke BCAM 011 On Off On On ACAM BCAM and TCAM can transition within the same scan or overlap their On states Important The software reads the zones according to the on off status of ACAM BCAM and TCAM switches that you set mechanically When the software detects any one of the following fault conditions it is designed to turn outputs off and set the corresponding fault message Use the following look up table to take corrective action Publication 6556 UM001A EN P November 2000 6 2 Testing the Operation Processor Faults Msg PanelView Message Cause of Fault Effect of Fault How to Correct the Fault 027 Illegal RCLS Combination Software hardware cams produced Press will stop or not run in Check software cam logic or invalid combination single or continuous mode hardware cams for proper 028 Forward Transition from Top operation or settings Software hardware cams did not go from near top to downstroke 029 Forward Transition from Downstroke Software hardware cams did not enter upstroke 030 Forward Transition from Upstroke Software hardware cams did not enter near top zone 034 Forward Shaft Position Transition Faults Any of 027 030 detected 035 ACAM Upstroke ACAM did not cycle in upstroke 042 BCAM Mismatch Between processor sees the BCAM Processors while the other does not 043
46. ch Brake Power Feedback e Arm Continuous Fault Reset e e e e N10 e IN13 IN 12 e IN 15 e IN 14 DC 0 2 COMMONS CONNECTED INTERNALLY Publication 6556 UM001A EN P November 2000 Installing and Wiring 3 11 1769 1016 DC in Slot 3 Module Connections ng Right Run Station Terminal Door Left Run Station Strip Label Right Inch Button IN 1 2 1 D Left Inch Button IN2 IN3 IN3 i a IN4 User Permit Run 4 User Dieset Mode e INS User Permit Start 7 User Permit Downstroke ING DC DC e e 00 1 Controller OK Relay Contact COM 1 IN 9 e IN 11 IN 8 IN 10 IN 11 Qe IN 13 IN 10 IN 12 IN 13 IN 15 e IN 14 IN 12 DC IN 1 IN 14 o COMMONS CONNECTED INTERNALLY 1769 0W8l AC or DC in Slot 4 Module Connections VAC VDC Terminal Perimeter Guard A Input 0 Strip D VAC VDC Seal Relay 1 lt gt OUT 1 lt gt D Controller OK Relay is D VAC VDC Continuous Armed 3 D VAC VDC Air Pre
47. cial presses according to ANSI B11 1 and EN 692 96 The system fulfills the requirements up to SIL 3 according to IEC 61508 and catagory 4 according to EN 954 The system is certified to the following standards OSHA regulation 20 CFR 1910 217 DIN V 19250 94 ANSI B11 1 1988 DIN V VDE 0801 A1 01 94 EN 692 96 IEC 61508 1 7 2000 EN 292 95 IEC 61131 2 94 EN 954 97 EN 50081 2 94 EN 60204 98 EN 50082 2 95 EN 574 96 Quick Start Chapter 2 Usethischapterasanabbreviated procedure forsettingupthe control oras an overview if you need more information Procedure Verify That You have All of the Hardware Shipped in the Kit this manual chapter 1 Hardware Included for MLCBK for MLCBKDC Hardware That You Provide Micrologix 1500 Processor 1764 LSP 2 1764 LSP 2 e Input Switches and Run Stations Application DC Base W DC 16IN 120UT 764 28BXB 2 764 28BXB 2 Dependent Memory Module w Real Time 1764 MMIRTC 2 1764 MMIRTC 2 Rotary Cam Limit Clock Switches 2 sets e Solenoid Valves 4 16 pt Input Module 1769 1416 2 1769 1016 dc 6 1 8 pt Input Module 1769 IA8I ac 4 Detection 8 pt AC DC Isolated Relay Module 1769 OW8I ac dc 4 1769 0 81 ac dc 4 e Operator Interface 1 PanelView 550 Compact 1 0 Terminator Cap RT 1769 ECR 2 1769 2 6556 PV550 Safety Relay 440R ZBR520AZ1 1 440 7 520 71
48. d Installing and Wiring 3 7 Cross Check Wiring Important Wiring between inputs of controller A of the 1761 28BXB Base Unit and outputs of controller B in the 1761 28BXB Base Unit provides cross checking between controllers With cross check wiring inputs to the base unit of controller A are wired to outputs in the base unit of controller B and inputs to the base unit of controller B are wired to outputs in the base unit of controller A MicroLogix 1500 Input and Output Block Layouts Input Block Layout n va ve cS vo ws 115 95 vo v2 coms vs ve vto vi2 v14 ze MicroLogix 1500 Base Unit Cat 1761 28BXB Y 47 A a Y o Ya aes Fas Tg avoe voco voca 2 5 voca 0 9 O 10 28BXB Y N 2 0 8 O 11 Output Block Layout 31059 Publication 6556 UM001A EN P November 2000 3 8 Installing and Wiring Cross Check Wiring Between Processors MicroLogix 1500 Base Unit A Cat No 1761 28BXB 24VDC 16 Input Terminal Block Diagram 2 gero aros aoze O
49. e Inch buttons and press again for 1 2 seconds Observe that the press cycles until you release a button then stops Single stroke Mode RO gt N Place the mode selector switch in Single stroke mode Press and hold Run buttons for more than 1 2 stroke Observe that the press cycles and stops on top Release Run buttons and press again Then release in downstroke Observe that the press stops immediately Bring the press to top by pressing Run buttons and release in upstroke Repeat steps 2 and 3 This time hold Run buttons for the entire cycle 8 Observe that the press runs through one stroke and stops at the top Continuous Mode with Arm Continuous Place the mode selector switch Continuous mode Press the Arm Continuous button Immediately press Run buttons and release after downstroke Observe that the press continues to cycle Press the Cycle Stop button Observe that the press completes the cycle and stops on top Return to step 2 and press the Arm Continuous button This time wait for 5 seconds or until the Arm continuous timer has timed out before pressing Run buttons Observe that the press does not start 9 Repeat steps 2 through 6 for a final verification Publication 6556 UM001A EN P November 2000 6 4 Testing the Operation Test the Switches Publication 6556 UM001A EN P November 2000 Micro Inch Mode A
50. e or Continuous When press stops in downstroke beyond BCAM closure Indicates that braking distance is excessive Turns OFF solenoid outputs to prevent restart Set Up or Simulate Rotary Cam Limit Switches as Follows During downstroke BCAM must be On Near top B During upstroke TCAM must be On and BCAM must be Off During upstroke must cycle from On to Off to On while TCAM is On 0 Near BCAM and TCAM must be Off while ACAM remains On 270 Other Conditions The software is designed to fault if when it detects BCAM and TCAM are OFF all at the same time b BCAM is On when ACAM is Off C ACAM does not cycle while TCAM is On during upstroke ACAM should remain On for the entire stroke except for an On Off On cycle while TCAM is On during upstroke Dual sets of contacts need not cycle at same moment 180 3 An offset of up to 1 second is acceptable Important See press manufacturer s recommendations for Near top Zone Bottom On Off settinas of RCAM and TCAM switches Publication 6556 UM001A EN P November 2000 3 4 Installing and Wiring As an example we show typical ON OFF settings for rotary cam limit switches in the following table where you can write down your initial settings This ON Turns OFF Typical Your 1 RCLS at a position at a position ON OFF 0 OFF near top beyond which the s
51. eal Relays Release E Stop button Press control or E Stop circuit failed opened reset and C B reset buttons 3 5 Spare 6 Perimeter Guard Input Perimeter Guard Input Press will not cycle Check Perimeter Guard Input not Energized only when De Energized press not in motion 7 13 Spare 14 Main Motor is not Main Motor not running Valve outputs turn OFF Start the main motor forward running forward forward in single or continuous mode 15 C B power is not reset Seal Relay is not closed Valve outputs remain OFF Clear faults Reset control power 16 Spare 17 Run Buttons Not One or both of the Run Press will not cycle Release the Run Buttons Released Buttons pressed 18 Inch Buttons Not One or both of the Inch Press will not inch Release the Inch Buttons Released Buttons pressed 19 20 Spare 21 Stop on top button The stop on top button is The press will complete None pressed pressed the cycle and stop on top 22 Continuous mode not You did not press the arm You can t start the press in Press the arm continuous button armed continuous button continuous 23 Top Stop Reached Press at top and Run or Inch Press will not cycle Release Run or Inch Buttons Release Buttons buttons pressed 24 30 Spare 31 User Immediate Stop User Permit Run Press will not cycle Check User Permit Run Input De Energized 32 User Cycle Stop User Permit Start was Press will Top Stop Check User Permit Start De Energized during continuous mode
52. er reset You purchase them separately For more information see the table below Rotary Cam You will need two pairs of rotary cam limit switches We recommend Tr Allen Bradley Cat No 803 PR775 in catalog page 13 1 that you purchase Limit Switches inim In put Switches The clutch brake control requires input switches listed below You purchase them separately Device Symbol Purpose Type Allen Bradley Type Oty Palm go qms Lets press operators start the press Momentary pushbuttons 2 Articulated Palm 1 Buttons for Assures 2 hand operation dual contact Buttons 800P F2CA or pair Run Station Note Position run inch buttons at least 24 normally closed N C 800Z HLZY apart and the run station in accordance and normally open 0 Signe With ANSI B11 1 appendix A Stop on Top e Stops press at top during continuous Momentary pushbutton Yellow Mushroom 1 stroking single N C contact head 8001 D9B OU e No effect in single mode E Stop Pat e Stops the press immediately Momentary pushbutton Jumbo Mushroom 1 Note Wire switches in series as needed single N C contact head 800T FXP18RA5 QO more Mode e Lets you select the operating mode Rotary 5 position N A 1 Select Off key lockable OO Inch 442 0 O Single ZU 1 O O Icro Inc Arm e Lets you begin a timed interval within Momentary pushbutton Black Momentary 1 Continuous which to s
53. fying that the LED indication is correct For This Condition Slot 3 Controller A Slot3 Controller B Input LED Is OK Input LED Is ON OFF ON Right Run Station button is Input 0 Input 1 pressed Left Run Station button is Input 1 Input 0 pressed Both Run Station buttons not Input 0 Input 1 Input 0 Input 1 pressed Publication 6556 UM001A EN P November 2000 Circuit Testing 5 5 Test Inch Buttons Test the wiring of Inch buttons by observing LEDs in slot 3 Check each OK box after verifying that the LED indication is correct For This Condition Slot 3 Controller A Slot3 Controller B Input LED Is OK Input LED Is OK OFF ON OFF ON Right Inch button is pressed Input 2 Input 3 Left Inch button is pressed Input 3 Input 2 Both Inch buttons not pressed Input 2 Input 3 Input 2 Input 3 Cycle Stop and Arm Continuous Buttons Test the wiring of these buttons by observing input LEDs Check each OK box after verifying that the LED indication is correct Slot For This Condition Verify both A and B Chassis Slot 2 Input LED Is OFF ON 1 Cycle Stop not pressed Input 10 1 Cycle Stop pressed Input 10 2 Arm Continuous not pressed Input 6 2 Arm Continuous pressed Input 6 Test Mode Selector Switch Test the wiring of this switch by observing input LEDs in slot 1 Check each OK box after verifying that the LED indication
54. g Sheet Power Distribution Base unit 1 of 10 Inputs to 1764 28BXB base unit of Controller cross checked inputs same as cross checked outputs next Base unit 2 of 10 Outputs to 1764 28BXB base unit Cross checked Outputs e OK To Energize Seal BCD Mode ACAM BCAM TCAM Clutch Output ON Heartbeat Base Unit 3 of 10 Inputs to 1769 1016 dc or 1769 1A16 ac Mode Select ACAM BCAM TCAM Motion Detect Main Motor Forward Cycle Stop Clutch Brake Air Pressure Emergency Stop Relay Seal Relay Controller OK Relays Slot 1 4 of 10 Inputs to 1769 1016 dc or 1769 1 8 Clutch Brake 1 Feedback Clutch Brake 2 Feedback Microinch 1 Feedback Microinch 2 Feedback Perimeter Guard Clutch Brake Power Feedback Arm Continuous Fault Reset Slot 2 5 of 10 Inputs to 1769 1016 dc or 1769 IA8I e Left amp Right Run Station e Left amp Right Run Inch Buttons e User Permits Slot 3 6 of 10 1769 OW8I dc or ac Outputs e Perimeter Guard e Seal Relay e Controller OK Relay e Continuous Arm Light e Air Pressure Light e Brake Monitor Fault Light e Cam Fault Light e Clutch Control Fault Light Slot 4 7 of 10 1769 OW8l dc or ac Outputs e Clutch Brake 1 Outputs e Clutch Brake 2 Outputs e Microinch 1 Outputs e Microinch 2 Outputs Slot 5 8 of 10 Wire power supplies according to instructions that accompanied them Publication 65
55. he press through successive parts of the cycle by pressing and releasing the pair of inch buttons If the buttons are held the press will stop at the top of its stroke Single stroke Run the press through one complete cycle by holding both run buttons until completion of the down stroke Continuous Run the press continuously until stopped by a stop on top command or until a fault is detected To start the press you press the ARM CONTINUOUS switch and then press the pair of run buttons within five seconds Micro Inch Jog the press through successive parts of the cycle by pressing and releasing the pair of inch buttons using a slower motor If the buttons are held the press will stop at the top of its stroke Publication 6556 UM001A EN P November 2000 Functional Block Diagram The functional block diagram in shows the relationships between mechanical components of a stamping press and the C B control Run Station 1 pair of buttons for run and 1 pair of buttons for inch y MicroLogix 1500 Controller A 4 MicroLogix 1500 Controller B Signals to from Stroke 4 Stroke Position M Solenoid ae Position Input Input Clutch Brake Assembly Flywheel 1 Main Solenoid Valves hir to clutch RCLS Press RCLS to Monitor to Monitor Stroke Position Stroke Position
56. ies or Ross SERPAR Crossflow Double Valve with L G Monitor The worst case time required for the clutch brake control to respond to a change of input depends on the sum of these response times Device Delay ms Input Module 1769 1016 response time 8 Processor scan of C B code 2k words 3 Output Module 1769 0W8l switching time 10 Total worst case response time 21 The number of degrees that the shaft continues to rotate beyond the moment at which the input changes depends on the speed of rotation The greater the speed strokes per minute the further the shaft rotates before a command from the control is applied We graphed the degrees of shaft rotation vs press speed for a response time of 21 ms Figure 1 1 Figure 1 3 Shaft Rotation for a 21 ms Response Time of the Clutch Brake Control System 9 6 9 12 15 Degrees of Shaft Rotation Important When estimating the braking distance in degrees of rotation you must add the rotation occurring during system response time to the specified downstroke braking distance For example at 100 SPM the shaft rotates 72 during a 21 ms system response time plus the braking distance Related Safety Information Overview 1 7 You are responsible for the safety of the installed press control and for meeting all applicable laws codes and safety requirements This control deals only with electrical control portions of the clutch brake
57. itialization routines to be checked Publication 6556 UM001A EN P November 2000 1 8 Overview Specifications Product Certification Publication 6556 UM001A EN P November 2000 Type of processor e pair of MicroLogix 1500 processors Type of power e grounded ac 6556 MLCBK 6556 MLCBKDC Mode selections e off e inch e single stroke e continuous e micro inch Valve outputs e two clutch brake valves Type of valves e internal fault detection Position monitoring inputs e two rotary cam limit switch assemblies Response time e 2 ms worst case from switched input to turned OFF output Machine inputs e cycle stop e E stop Machine inputs continued e run station 1 mode select rotary switch clutch brake air pressure motor forward interlock motion detector interlock arm for continuous on demand control reset C B power reset Environmental conditions Operating Temperature 0 to 60 32 to 1409 Storage Temperature 40 to 85 C 40 to 18598 Relative Humidity 5 to 9596 without condensation Designed to comply with ANSI B11 1 1910 217 CSA 5 2142 90 NFPA No 79 The 6556 MicroLogix Clutch Brake DC kit 7556 MLCBKDC Version 1 20 has been thirty party certified by TUV for Functional Safety No 968 EZ 109 00 00 The 6556 Clutch Brake control package with MicroLogix Processors is suitable as a control and monitoring system for mechan
58. mechanism ATTENTION The installer of this control must follow ANSI B11 1 regarding mechanical power presses OSHA 1910 217 and other applicable standards pertaining to safety recommendations related to e machine construction e general electrical e machine guarding e point of operation guards light curtains gates 2 hand switches In addition to local codes and laws you are responsible for the safety recommendations detailed in all applicable codes and standards including OSHA Regulations Title 29 Labor Chapter XVII Section 1910 217 Mechanical Power Presses Available at www osha_slc gov OshStd data 1910_0217 html ANSI B11 1 American National Standard for Machine Tools Mechanical Power Presses Construction Care and Use available from American National Standards Institute 1430 Broadway NY NY 10018 3363 or http web ansi org NFPA No 79 Electrical Standard for Metalworking Machine Tools IEC 61508 Part 1 7 Functional Safety of a PES Safety Related System EN 692 Mechanical Press Safety CAN CSA Z142 M90 Code for Punch Press and Brake Press Operation Health Safety and Guarding Requirements Canadian Standards Assoc 178 Rexdale Blvd Rexdale Toronto Ontario Canada MOW 1R3 Other applicable standards include EN 954 and EN 60204 Also refer to Important User Information inside the front cover ATTENTION The clutch brake system must be powered down at least once a year This is to allow the systems in
59. ng de energized Check air pressure switch main valves 41 Spare 42 Brake Monitor Cam processor sees the Press will stop or not Check cam inputs for proper operation or Mismatch Between BCAM while the other does run in single or settings Processors not continuous mode 43 Takeover Cam Mismatch One processor sees the Press will stop or not Check cam inputs for proper operation or Between Processors TCAM while the other does run in single or settings not continuous mode 44 AntiRepeat Cam processor sees the Press will stop or not Check cam inputs for proper operation or Mismatch Between ACAM while the other does run in single or settings Processors not continuous mode 45 46 Spare 47 Brake Monitor a stop on top Press cannot operate in Check the brake and command the press slides single or continuous brake monitor cam settings onto the BCAM before mode stopping 48 Perimeter Guard Safety Perimeter Guard Input C B power is Check Perimeter Guard Input Device Fault De Energized while press in de energized motion 49 No Motion Detected Upon command to move The press will stop Check motion detector switch and wiring motion was detected 50 Spare 51 Motion Detected With C Motion was detected C B outputs are Check motion detector switch and wiring B Valves Off when no motion was de energized commanded 52 At Rest Inch Button On switching to inch the The press will not inch Check prompts for
60. nit B Input Module Output Module Terminal Terminal 1 4 0 0 Controller B Air Pressure 1 5 0 1 Controller B OK to Energize Seal 1 6 0 2 Controller B Clutch Output 7 0 3 Controller B HeartBeat 8 0 4 Controller B Anti Repeat 1 9 0 5 Controller B Brake Monitor 1 10 0 6 Controller B Takeover CAM 1 11 0 7 12 0 8 Controller B Mode 1 13 0 9 Controller B Mode BCD Bit 2 1 14 0 10 Controller B Mode BCD Bit 3 1 15 0 11 Main Motor Forward Wiring Outputs Of Base Unit A To Inputs Of Base Unit B Base Unit A Base Unit B Output Module Input Module Terminal Terminal 0 0 1 4 Controller A Air Pressure 0 1 1 5 Controller A to Energize Seal 0 2 1 6 Controller A Clutch Output On 0 3 7 Controller A HeartBeat 0 4 1 8 Controller A Anti Repeat CAM 0 5 1 9 Controller A Brake Monitor CAM 0 6 1 10 Controller A Takeover CAM 0 7 11 Spare 0 8 1 12 Controller Mode BCD Bit 1 0 9 1 13 Controller A Mode BCD Bit 2 0 10 1 14 Controller A Mode BCD Bit 3 0 11 1 15 Main Motor Forward Publication 6556 UM001A EN P November 2000 3 10 Installing and Wiring Connections to 1 0 Modules Each I O module has a removable terminal block for wiring to I O devices The label inside the module door identifies the terminals We present wiring call outs for each I O module Refer to the B size wiring drawings included in this kit Modules attached to c
61. none Automation 6556M Intarmar en 4 Automation 5 5 ms sen 00 0 cae T 4 3 2 Publication 6556 UM001A EN P November 2000 C 8 Wiring Drawings 8 7 2 02 36 9 36 1 2 ADOQ 00 C H AIR PRESSURE 03 01 HI SA 40 0 AC DC 0 0 0 D ATODI AD 00 01 CONTROLLER A DK TO ENERGIZE SEAL 040 01 03 02 gt 08 24 1 0 00 02 40 00 02 CONTROLLER A CLUTCH OUTPUT ON l 03 03 2 000 03 040 03 CONTROLLER A HEARTBEAT 03 04 N 073 2000 04 4040 04 CONTROLLER ANTI REPEAT 4040 04 03 05 202 27 074 4000 05 7 0 00 05 CONTROLLER A BRAKE MONITOR CAM T 03 06 A010705 075 AD00 06 4040 06 CONTROLLER A TAKEDVER CAM 03 07 gt 00 06 C 1 6 000 07 00 5000 07 SPARE 03 08 077 03 09 VIC CDM AT 0908 AD 00 08 CONTROLLER A MODE BCD BIT 1 040 08 gt 03 10 02 31 AC DC 3 O B 4000 09 4040 09 CONTROLLER MODE BCD BIT 2 40 00 09 03 11 Eu gt 02 32 0 9 0000 4040 10 CONTROLLER A MODE BCD BIT 3 03 12 gt 000 ac DE 4 0710 B ADOD 1l MAIN MOTOR FORWARD 03 13 HI N 0411 03 14 03 15 03 16 03 17 03 18 102 03 19 03 19 1 ALL VIRES ARE 18 AWG BLUE UNLESS OTHERWISE NOTED 2 ALL GROUND WIRES ARE 14 AWG GRN UNLESS OTHERWISE NOTED 2 oc FIELD VIRING 4 INTERNAL WIRING CAD PART SELECT toe 3
62. nterface Converters in controller A and controller B Interface Converter installation instructions in Publication 1761 6 5 DeviceNet or AIC Advanced Interface Converter 1761 CBL AMOO DeviceNet Interface Module to the MicroLogix 1500 came with the DeviceNet Interface module two required Wire the 1 0 Modules RCLS and Input Switches chapter 3 appendix For wiring instructions refer to chapter 3 Connections to 1 0 Modules and to appendix C Test the Wiring and Clutch Brake Operation chapters 4 and 5 For instructions on testing the wiring refer to chapter 4 For instructions on testing C B operation refer to chapter 5 Publication 6556 UM001A EN P November 2000 2 4 Quick Start Notes Publication 6556 UM001A EN P November 2000 Chapter Objective Check Hardware Mount the Network Interface Modules and Base Units Wire the Power Supply Wire the Network Interface Module Chapter J Installing and Wiring In this chapter we help you install the C B control with these steps e check hardware e mount the network interface and base unit e wire the power supply wire the network interface module e attach I O modules e set up rotary cam limit switches e install input switches e connect cables e connections to modules e wire your control To check the contents of the kit refer to Contents of Kit in chapter 1 If items are missing c
63. nuous Armed Clutch Control Fault Slot 3 6 of 8 Publication 6556 UM001A EN P November 2000 C 2 Wiring Drawings Publication 6556 UM001A EN P November 2000 For In 1 0 Module See Drawing Location Sheet 1769 0W8l dc or ac Outputs Slot 4 7 of 8 e Controller A Clutch Brake 1 and 2 Output Feedbac S Controller B Clutch Brake 1 and 2 Output Feedbac S e Controller A Microlnch 1 and 2 Output Feedbac S Controller B Microlnch 1 and 2 Output Feedbac S Wire power supplies according to instructions that accompanied them Wiring Drawings C 3 Publication 6556 UM001A EN P November 2000 C 4 Wiring Drawings 01 01 CUSTOMER SUPPLIED 24VDC ISOLATED POVER 01 02 hil 01 03 01 04 01 05 m 002 01 06 PROCESSOR A POWER SUPPLY PSI 01 07 COM GND L GNI2 01 08 PROCESSOR POWER SUPPLY D GND 01 10 0401 01 09 DA pce 01 21 01 21 01 12 01 13 01 14 01 15 01 16 01 17 01 18 1 ALL WIRES ARE 18 AVG BLUE UNLESS OTHERWISE NOTED 2 ALL GROUND WIRES ARE 14 AYG GRN UNLESS OTHERWISE NOTED FIELD WIRING 4 INTERNAL WIRING 6 5 CAD PART SELECT too Publication 6556 UM001A EN P November 2000 Wiring Drawings C 5
64. o chassis A step 1 5 Remove the switch input from chassis B slot 1 terminal 8 to repeat the test 6 Start the press and observe that it stops before reaching bottom Reconnect the switch input to chassis B step 5 Testing the Operation 6 5 Main Motor Forward Switch 1 Remove the main motor forward switch input from chassis A at slot 1 terminal 9 2 Place the mode selector switch in Single stroke mode 3 Attempt to start the press and observe that it does not start 4 Reconnect the main motor forward switch input 5 Remove the switch input from chassis B slot 1 terminal 9 to repeat the test 6 Repeat steps 3 and 4 Publication 6556 UM001A EN P November 2000 6 6 Testing the Operation Notes Publication 6556 UM001A EN P November 2000 Clutch Brake Operating Modes Appendix A Description of Operating Modes You can select any one of the following operating modes with the mode selector switch Off e Inch e Single stroke Continuous stroking e Micro Inch Off When an operator selects OFF the control system is designed to e turn off all outputs to press valves e reset faults Inch Mode Before entering single or continuous mode use inch mode to jog the press to the near top position to set up the machine The press stops when it moves into the near top position or when you release a Inch button Figure A 1 both Inch buttons Fig
65. oftware e when overlapped by TCAM in ON position 100 1900 detects a faulty brake TCAM e near bottom that lets the press stop correctly on top 1700 3500 e when or before BCAM turns OFF before BCAM turns ON e Remains ON for entire stroke except for an Off span during upstroke see graph 2909 250 1 Important To determine exact settings refer to recommendations provided by the press manufacturer Set the off span to the number of degrees 0 90 according to the speed of the press 0 200 strokes per minute 200 180 160 140 ress 120 Speed 100 SPM gp 60 40 20 0 30 60 90 OFF Span of Anti repeat Contacts During Up Stroke Install Input Switches Verify that your press has the following switches They are required inputs to your clutch brake control Refer to chapter 1 for switch specifications Description Type run station inch run palm button E stop mode selection rotary key lockable cycle stop push button arm continuous E stop reset C B power reset main motor forward 0 single contact motion detector air pressure position monitor rotary cam limit switches Publication 6556 UM001A EN P November 2000 Connect Cables Installing and Wiring 3 5 Connect cables as shown You must make the cable 1485CPI PI Cxxx that connects between the two network interface modules Refer to the Network Wiring
66. ontact your local salesperson or distributor To mount the network interface modules and base units For Refer To Publication DeviceNet Interface Module 1761 NET DNI 1764 5 11 Installation Instructions for Advanced Interface Converter 1761 NET AIC DeviceNet Interface Module Mounting Instructions 1761 NET DNI and Advanced Interface Converter 1761 NET AIC MicroLogix 1500 Base Unit Cat No 1764 5 1 MicroLogix 1500 1764 28BXB mounting instructions Programmable Controller Base Units Installation Instructions Look for these publications in the boxes that contain the network interface module and base units To wire the power supply contained in the base unit Cat No 1764 28BXB refer to publication 1764 5 1 MicroLogix 1500 Programmable Controller Base Units Installation Instructions Look for this publication in the box that contains the base units To wire the network interface module DeviceNet Cat No 1761 NET DNI or Advanced Interface Converter Cat No 1761 NET AIC refer to publication 1761 5 11 Look for this publication in the box that contains network interface module Keep the instruction sheet handy because you will use it to fabricate and connect cables Publication 6556 UM001A EN P November 2000 3 2 Installing and Wiring Attach the 1 0 Modules Publication 6556 UM001A EN P November 2000 Attach the I O modules in designated sequence for MicroLogix 1500 A and MicroLogix 1500
67. ontrollers A and B are wired the same except where noted 1 0 Modules for DC Clutch Brake Control 1769 1016 DC in Slot 1 Module Connections mr Mode select Off Terminal Door Mode select Inch trip Label c ML 5 abe Mode select Single Stroke e T Mode select Continuous 2 o o oo N3 Mode select Micro Inch INA Anti Repeat Cam a INA jk e INS Brake Monitor Cam NG Take Over Cam Na 7 Sow DC DC 12071 Main Motor FWD COM 1 e N8 Motion Detect IN 11 C B Air Pressure N8 IN 10 TSO 13 Top Stop em Controller A Seal Relay IN 10 e IN 15 Control Reset N14 Controller A OK Relay N12 A ina Controller B OK Relay p 5 1 COMMONS DC CONNECTED INTERNALLY COM2 1769 1016 DC in Slot 2 Module Connections Controller B Clutch 1 Output Feedback Terminal Door Controller B Clutch 2 Feedback Labe ontroller B Micro Inc utput Feedbac Strip bel Controller B Micro Inch 1 O Feedback D Controller B Micro Inch 2 Feedback Perimeter Guard A e Clut
68. r receives a stop on top command or a stop condition is detected The stroke continues until the press reaches the top Is the press in the near top position Both processors de energize their outputs to stop the press in the near top position ATTENTION If the press coasted past the near top position while braking the brake is faulty and hazardous Repair it immediately Description of Operating Modes 5 Micro Inch Mode Before entering single or continuous mode use micro inch mode to jog the press to the near top position to set up the machine The press stops when it moves into the near top position or when you release a Inch button Figure A 6 Figure 0 6 Typical Operational Sequence for Inch Mode Select micro inch mode Y Have you released both Inch buttons y Yes Have you pressed both Inch buttons concurrently y Yes Both processors energize their outputs to actuate the clutch Has the press moved into the near top position ATTENTION To guard against the possibility of personal injury install a keylock mode select Switch so that mode selection can be supervised jal lt No Yes No Have you released either Inch button Yes Yes Both processors de energize their outputs to stop the pres
69. reasons why press will Tiedown software detected a held not inch Check inch button wiring inch button 53 Spare Publication 6556 UM001A EN P November 2000 Processor Faults and Operator Prompts B 3 FAULT Fault Description Cause of Fault Effect of Fault How to Correct the Fault 54 At Rest Run Button On switching to run the The press will not run in Check prompts for reasons why press will Tiedown software detected a held run single or continuous not run Check run button wiring button mode 55 Inch Mode Permit Start User Permit Start not ON Press will not inch Turn ON User Permit Start Lost 56 Inch Mode Permit Inch User Permit Inch not ON Press will not inch Turn ON User Permit Inch Lost 57 66 Spare 67 Clutch Brake Dual Valve Valve failed to energize when Press will not cycle Check valve and valve wiring 1 Failed To Turn On output was turned ON 68 Clutch Brake Dual Valve Valve failed to energize when C B power is removed Check valve and valve wiring 1 Failed To Turn Off output was turned OFF 69 Clutch Brake Dual Valve Valve failed to energize when Press will not cycle Check valve and valve wiring 2 Failed To Turn On output was turned ON 70 Clutch Brake Dual Valve Valve failed to energize when C B power is removed Check valve and valve wiring 2 Failed To Turn Off output was turned OFF 71 76 Spare 7
70. s ATTENTION If the press coasted past the near top position while braking the brake is faulty and hazardous Repair it immediately 12261 Publication 6556 UM001A EN P November 2000 6 Description of Operating Modes Notes Publication 6556 UM001A EN P November 2000 Fault Codes for Troubleshooting Appendix B Processor Faults and Operator Prompts Whenever a MicroLogix processor detects a fault it sets a corresponding Fault or PanelView message We list the conditions for which the software is designed to detect and signal faults Fault 5 read from the data table are independent of interface module used For message 5 use the following table to look up the Fault and respond to the fault Processor Faults Ex B168 0 Fault 001 Micrologix Clutch Brake Faults FAULT Fault Description Cause of Fault Effect of Fault How to Correct the Fault 1 PLC HeartBeat Failed Processor failure C B power is de energized Troubleshoot processor to determine cause of failure 2 Perimeter Guard Check Perimeter Guard Wiring Press will not stroke Check Perimeter Guard wiring Failed Problem 3 Clutch Brake Power Power still ON when Seal Press will not stroke Check Seal relay and wiring Feedback Fault Relay OFF Check operation of input module in slot 2 4 Procesoer OK Relay Controller OK relay C B power
71. sov 3103 05 TS PERMIT STARTANGKARUN _ 8102 06 9103100 1 03 06 ING USER INCH DDWNSTRUKE ENABLE TBCB 803 07 80307 06 26 3103 07 IN 7 DC COMO 313 08 06 27 ING 0103 09 06 28 3 IN 9 8103 10 06 29 IN 10 BI 03 11 06 30 IN 11 2 06 31 IN 12 06 32 06 33 06 34 06 35 06 36 02 07 0 07 01 E 5 luem Rockwell 6556 MLCBKDC CLUTCH BR KE KIT EN 04 5 VERSER Automation 6556MLCBDC adm t 06 3 2 Publication 6556 UM001A EN P November 2000 C 16 Wiring Drawings 8 7 6 5 AB 1769 0 1 06 26 1642 CHASSIS 4 De De 8 ISIL CONTACT DUTPUTS PERIMETER GUARI A TBCB 0 04 00 PERIMETER GUARD INPUT T 07 01 t o Le H 1 gt 40 04 00 WO 1 0 04 01 CRADOAOI 07 02 4 4004 01 d o 1 DUT 1 0 04 02 CRADO402 27 934 li 4094 02 IC2 MUT 2 4004 03 07 04 e T eo 0 04 03 m MES PRESSURE AD 04 04 07 05 1H Eu Mew 6 DUTA AD04 04 4004 04 4004 05 Hs Det TBCB 07 06 4 3 1L aul E 5 OUT 5 0 04 05 pr AD 04 06 TEF 04 06 3 V6 DUT 6 40 04 06 D04 06 CLUTCH 07 25 CONTROL FAULT euo Do ML e manga pe WI 04 07 pce 4004 07 07
72. ssure Present Sr 4 I4 VAC VDC D Brake Monitor Fault 5 eo VAC VDC D Cam Fault 6 lt VAC VDC D Clutch Control Fault our 7 5 COMMONS VDC COM CONNECTED INTERNALLY Publication 6556 UM001A EN P November 2000 3 12 Installing and Wiring 1769 OWSI or DC in Slot 5 Module Connections VAC VDC Clutch Brake 1 Output Feedback 0 D VAC VDC D Clutch Brake 1 Valve 1 65 lt gt D Clutch Brake 2 Output Feedback m 5 02 VAC VDC c3 CO Clutch Brake 2 Valve 3 TEM Lu 5003 VAC VDC gt Microinch 1 Output Feedback 4 VAC DC D Microinch 1 Valve m 5 gt E VAC VDC e Microinch 2 Output Feedback 6 VAC VDC co Microinch 2 Valve 7 VDC COM COMMONS VDC CONNECTED INTERNALLY 1 0 Modules for AC Clutch Brake Control 1769 1 16 AC in Slot 1 Module Connections Door Mode select Off Label NO Terminal Strip IN3 IN2 INS IN4 IN7 IN6 9 8 IN 11 IN 10 IN 13 IN 12 IN 15 IN 14 AC AC COM COM
73. t Up or Simulate Rotary Cam Limit Switches as Follows A During downstroke BCAM must be On B During upstroke TCAM must be On and BCAM must be Off C During upstroke ACAM must cycle from On to Off to On while TCAM is On D Near top BCAM and TCAM must be Off while ACAM remains On Near top 270 Other Conditions The software is designed to fault if when it detects a ACAM BCAM and TCAM are OFF all at the same time b BCAM is On when ACAM is Off c ACAM does not cycle while TCAM is On during upstroke ACAM should remain On for the entire stroke except for an On Off On cycle while TCAM is On during upstroke i Dual sets of contacts need not cycle at same moment 180 3 An offset of up to 1 second is acceptable Important See press manufacturer s recommendations for on off settings of ACAM BCAM and TCAM switches Publication 6556 UM001A EN P November 2000 Quick Start 2 3 Connect the Cables this manual chapter 3 See the Installation Instructions that accompanied the Network Interface module for the terminations Network Interface Module Use this cable to connect notes DeviceNet 1485C PI Cxxx between DeviceNet Interface see DeviceNet Raw Drop Cable modules in controller A and Interface module or equivalent controller B installation instructions in Publication 1761 6 5 AIC Advanced that you make between AIC Advanced see Advanced Interface Converter I
74. tart continuous mode single N O contact Pushbutton 800 2 Main Motor Monitors whether motor forward starter is auxiliary contact for Motor Starter 2 Forward o engaged If it opens to prevent running forward motor starter Auxiliary Contact Interlock the press in single or continuous mode 595 A Air Pressure e Monitors Clutch Brake air pressure 0 single throw from Pressure Switch 1 Note Switch must be ON to engage the pressure switch 836 C8JX321 clutch Motion Detects if motion is stopped in single 0 single contact N A 2 Detector O O continuous mode Interlock Control e Lets you manually reset power to valve Momentary pushbutton 800T A2A 1 Reset solenoids at power up or after an E stop single N O contact O O Clutch e Lets you manually reset clutch power Momentary pushbutton B00T A2B 1 Brake Power OO on power up or after E stop triple contact 1 N O Reset and 2 N C Cr Publication 6556 UM001A EN P November 2000 1 6 Overview Outputs Response Time Publication 6556 UM001A EN P November 2000 The clutch brake control has two pairs of outputs from each I O chassis chassis A and B for your clutch brake valves Important The control is designed to operate with valves that have internal fault detection There are no inputs for valve stem feedback Examples of dual solenoid safety valves with internal fault detection are the Herion XSz Ser
75. th a voltmeter verify that seal relay is not energized outputs to all press valves do are Off 4 Reset control power by pressing the C B Power Reset button 5 Visually and with a voltmeter verify that seal relay is energized power rails to C B outputs are energized 6 Shut off system power Publication 6556 UM001A EN P November 2000 5 4 Circuit Testing Seal Relay Test failure mode This test verifies the correct failure mode behavior of the seal relays for chassis A and B 1 With power off place a jumper across the wired contacts of seal relay CRAO0401 2 Power up 3 Reset the E Stop circuit by pressing the Control Reset button 4 Verify that the seal relay is NOT energized Controller OK relay is energized Seal Relay Weld Fault prompt is displayed on PanelView Fault Code 005 is displayed on the DTAM display ant Verify that Restore system power safety relay is energized there is NO fault message Shut off system power and remove the jumper Reset control power by pressing the C B Power Reset button 9 Press and momentarily hold the C B Power Reset button 10 Verify that the seal relay is energized 11 Shut off system power 12 Repeat steps 1 11 for chassis B Seal Relay 0401 Test Run Station Buttons Test the wiring of Run Station buttons by observing LEDs in slot 3 Check each OK box after veri
76. ughout this manual we use notes to make you aware of safety considerations ATTENTION Identifies information about practices or circumstances that can lead to personal injury or death property damage or economic loss Attention statements help you to identify a hazard avoid the hazard e recognize the consequences Important Identifies information that is critical for successful application and understanding of the product PanelBuilder PanelView and MicroLogix are trademarks of Rockwell Automation Manual Objectives Preface Using This Manual This manual describes how to apply the 6556 MLCBK or 6556 MLCBKDC Clutch Brake C B Control Kit to your mechanical stamping press The manual helps you install test and operate the clutch brake control Qualifications for Applying Only qualified installers should apply this control to a mechanical This Product stamping press We assume that the installation team includes aprofessional stamping press builder or re builder knowledgeable in press and press control standards e an electrical technician skilled in installing electronic control equipment Terms and Abbreviations You should become familiar with these abbreviated terms For complete definitions of clutch brake terms refer to ANSI B11 1 1988 section 3 Term Definition anti repeat ACAM RCLS a device designed to limit press operation to a single cycle if the actuating means is held
77. ure 0 1 Typical Operational Sequence for Inch Mode Select inch mode ATTENTION To guard against the possibility of personal injury install a keylock mode select Y switch so that mode selection can be supervised Have you released Y Yes No Have you pressed both Inch buttons concurrently lt y Yes Both processors energize their outputs to actuate the clutch No Yes Has the press moved into the No gt Have you released near top position either Inch button Yes ATTENTION If the press coasted past the near top position while Both processors de energize braking the brake is faulty and their outputs to stop the press hazardous Repair it immediately 12261 Publication 6556 UM001A EN P November 2000 2 Description of Operating Modes Single Stroke Mode Single stroke mode is designed to stroke the press once from top to bottom to top with the concurrent use of the Run buttons Once the press reaches the takeover cam the operator can release Run buttons without stopping the press It continues to the near top position In downstroke releasing a Run button stops the press Figure A 2 Then if the press did not enter the upstroke zone TCAM On you may resume downstroke by again pressing Run buttons Once the press reaches the takeover cam the press continues automatically through
78. us Mode Select continuous mode Y Yes Y No Is the motor running forward y Yes Y No Have you released the Cycle Stop button Yes Y Y No Have you released both buttons y Yes No Have you pressed the ss Arm Continuous button y Yes Y No Have you pressed Has the Arm Continuous timer Yes both Run buttons timed out Yes Both processors lt energized their outputs No Has the press reached the Have you released a Run button upstroke zone No or has a stop condition occurred Yes y Yes Both processors de energize their outputs to stop the press Publication 6556 UM001A EN P November 2000 4 Description of Operating Modes Publication 6556 UM001A EN P November 2000 Figure 0 5 Typical Operational Sequence for Continuous Stroking Both processors allow continuous stroking regardless of releasing Run buttons Have you pressed Yes a Cycle Stop button No Has the MicroLogix processor re Yes ceived the Top stop command Has a stop condition been detected Yes Both processors de energize outputs to stop the press NOTE The press strokes continuously until you press a Cycle Stop button the MicroLogix 1500 processo
79. us as the last permissive in the logic to start the motion on the press This permissive is in place after the inch or run buttons have been pressed This allows the press to stop and restart as long as the operator keeps the inch or run buttons pressed Publication 6556 UM001A EN P November 2000 4 2 Customer Interface Inputs and Motion Detect Inputs Publication 6556 UM001A EN P November 2000 Important If you are not using the permit downstroke input you must wire it high to allow the press to cycle Dieset Mode 03 04 When turned the dieset mode input stops the press at the bottom and then at the top when in inch mode Motion Detect 0 0 This motion detect input is a pulsed input You should use this input if your motion detect device produces a square pulse output when it is in motion and no output when the press is stopped It requires at least 600 pulses per minute Ex 810 SPM must have 60 pulse stroke to work The maximum pulse width should be no greater than 100 msec The maximum frequency which will be detected is 20 KHz from this you can determine the minimum pulse width detectable For the ML1500 C B code to detect crank MOTION there needs to be AT LEAST 2 pulses DETECTED every 250 msec Motion Detect 1 01 08 This motion detect input is a continuous input You should use this input if your motion detect device produces a high signal when the press is in motion and a low signal when
80. will not turn Check Controller OK relay and wiring Check failed to close ON Check operation of input module in slot 2 5 Seal Relay Failed to Turn Seal relay C B power will not turn Check seal relay and wiring Check failed to close ON operation of input module in slot 1 6 Seal Relay Failed to Turn Seal relay C B power is Check seal relay and wiring Check Off welded closed de energized and will operation of input module in slot 1 not turn ON 7 8 Spare 9 No Valid Clutch Brake Mode select failed C B power will not turn Check mode selector switch and wiring Mode ON Check operation of input module in slot 1 10 C B Mode Mismatch Each processor sees Press will not stroke Check mode selector switch and wiring Between Processors a different mode Check operation of input module in slot 1 1 14 Spare 15 Run Station Tiedown Time between pressing Run Press will not start a Release then press run buttons buttons was too long stroke in single or simultaneously Check button wiring continuous mode 16 24 Spare 25 Inch Button Tiedown Time between pressing Inch Press will not inch Release then press inch buttons buttons was too long simultaneously Check button wiring 26 27 Spare 28 Slide Transitioned from Cam Input combinations did Press will stop or not Check cam inputs for proper operation or Top Zone To Upstroke not go from top to downstroke run in single or continuous mode settings
81. wings 8 7 5 01 36 4 iGINPUT I2 DJTPUT gt MOTION ICROLOGIX BASE UNIT DETECT 0 TBCB ed DEN 4190 00 170 D 100 01 02 02 40 02 02 03 1 2 410 09 02 04 100 04 C B AIR PRESSURE 174 COM ALDO CONTROLLER B DK ENERGIZE SEAL 80 00 01 rA 03 2 2 41 00 06 05367 80 00 024 CONTROLLER B CLUTCH OUTPUT ON 8000 02 03 2 2 C 1 4190 07 80 00 0 CONTROLLER B HEARTBEAT 8000 03 7 02 08 03 22 1 2 4190 08 05 8 000 04 CONTROLLER ANTI REPEAT 0000 04 uds 178 2 4100 09 CONTROLLER B BRAKE MONITOR CAM iil gt 02 10 B1090 N 3509 05 1 9 4100 10 8000 06 CONTROLLER B TAKEDVER CAN 8000 06 02 11 03 2 8000 07 SPARE 3000 07 roni 03 267 2 Al B BI 00 0 CONTROLLER MODE lt BCD BIT D 3000 08 U A Al ey 8000 09 CONTROLLER B NODE BCD BIT 2 0000 09 D 15 59 1 11 4 posts BI 00 10 CONTROLLER B NODE BCD BIT 3 80 00 10 Wwe 14 ET 854 15 NAIN NOTOR FORWARD mot WG 19 i Uis 02 17 02 18 A ICI pce 0 19 02 19 L ALL WIRES 18 AWG BLUE UNLESS OTHERWISE NOTED 2 ALL GROUND VIRES ARE 14 AVG GRN UNLESS OTHERWISE NOTED oc FIELD WIRING 4 INTERNAL WIRING LAYERS PART SELECT tot 5 Publication

Clutch/Brake Control with MicroLogix Processors

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