ho(v)-4-2 side thrusters
Contents
1. So ee pee S V V SACG L N _ ee A SHIELD l le elejelelel MPYCS 19 DPYC 2 5 5 19 5 4 2 5 DC24V OUTPUT 220 INPUT lt 1 e Bc Po a pf 2l2 l LlI L FLAT CABLE 2m TERMINAL BOARD B e TE I FLA MAK 6 zig ei e TERMINAL BOARD 2 8 5 6 z o A 5 2 D mim dm ib Lt Sy ud Lo ud LJ E 15 2 ms 2 4 115 2 175 2 MPYC 4 4 21 RG j U lt 1 T83 Veo END S Ny THRUSTER gt oj THRUSTER RUNN G SIG gt 15 ala i SIGNAL FOR VDR SIGNAL FOR ECDIS ABNORMAL SIG ar IE 514 5 158 TO ECR N 85 56 musim BOW THRUSTER ROOM A FORWARD MOORING DECK A A MPYC 19 11C 270180 MPYC 7 5C MPYCS 4 20a I pum E 2 x E E mir s x 9 add p ala feleli mis V FID TEE Ne I Fg Fog c x e x 5 5 5 gt 65 1 PORT S 805 9x k 3 25 522. Position Port 7 0 Command Zero Command Port 7 0 Push on wing control button buzzer on W H Wing lamp off Wing Wing lamp off amp buzzer off Push W H control button Flickering wing lamp Wing Flickering wing lamp amp buzzer on Push wing control button lamp off Wing Wing lamp to steady amp buzzer off Position Port 7 0 Command Port 7 0 KTE CO LTD USER S MANUAL OF PAGE 17 OF 43 KIE Thruster Control System KT TCS HEN DOCU NO 2 Change position from wing to W H To change control position from wing condition state to W H is equal to previous one and process of the motions is as follows CONDITION ACTION REMARK WING FEEDBACK Command Command Position Zero Port 7 0 Port 7 0 Push on W H control button W H Flickering W H lamp amp buzzer on Push on wing control lamp off 8 buzzer off Cancelled W H Flickering W H lamp amp buzzer on Push on W H control button lamp go to steady Command Position wing lamp off amp Port 7 0 Port 7 0 buzzer off Wing wing lamp off LTD USER S MANUAL OF PAGE 18 OF 43 Thruster Control System KT TCS DOCU NO 3 3 Manual control No
3. Command position Pitch SN ON SN OFF e a Time i P1 T1 When follow up control S V active time T2 When follow up control S V inactive time P1 follow up start position command position follow up start gab KTE LTD USER S MANUAL OF PAGE 15 OF 43 KIE Thruster Control System KT TCS REM DOCU NO 3 Interval time chart when P1 is too short Command position Pitch 5 ON SN OFF Time P1 follow up start position command position follow up start gab KTE CO LTD USER S MANUAL OF PAGE 16 OF 43 Thruster Control System KT TCS BEY DOCU NO 3 2 Change control position 1 Change position from W H to wing Position can be changed to wing by pushing CHANGE OVER button in wing control panel once button is pushed wing control station lamp contro panel starts flickering and buzzer starts ringing in the form of pulse when command value of wing control panel corresponds with feedback value control position is turned to wing completely and wing control station lamp becomes steady state Moreover if W H control station button is pushed in flickering state then all motions are canceled and return to previous state ACTION REMARK Flickering wing lamp Cancelled Wing Flickering wing lamp amp Process of the motions is as follows CONDITION w WING sd
4. 818 reser Afef nearer 1020 NAME PLATE TYPE 04 5 1 2 7 el No STARTER NAME 5 1 1 STARTER FOR BOW THRUSTER NN caste entrance 5 1 2 HYD PUMP STARTER FOR STERN THRUSTER ELLO MEE ple _ _ 01 22 01223 244 05 P 14 430 5801205 15 6 640 600 300 40 15050 530 930 255 15 6 1090 6 1090 1050 350 90 1290 1250 350 El 729 50 630 305 196 hosoheso 350 25 2506 i ISL r rt source RENERGN OF RUNNING START o SPACE HeaTER s sce HEATER ON OFF 5 OVER top z RUNNNG HOUR METER i T IL T TITLE STARTER DISAW FOR BOW STERN THRUSTER 00358 09 1 DISK 5 0443701 9 420 297 1 USE HYD PUMP STARTER FOR BOW THRUSTER 5 5 KW 2 1 2 2 34 51 1 5 7 2 6 HR HS 5 sh8 9 134 51 2 0 mm HEATER 2KW 2 6A MOTOR w 2 0 H3BA N MODE SET 10 SEC CAD 326M7 302b CAD 326M7 LAD N226 3o2b 2o2b MODE 5 SET 5 SEC CAD 326M7 3a2b 4 CAD 326M7 LAD N226 302b 202b BB 4g 357 831 5
5. v KTE CO LTD KTE USER S MANUAL OF REV PAGE 26 43 Thruster Control System KT TCS DOCU NO 5 2 External diagram 1 W H control panel Bow Stern lt BOTTOM gt LTD USER S MANUAL OF PAGE 27 OF 43 Thruster Control System KT TCS DOCU NO a 8 gt D o DC 24V BATTERY POWER SUPPLY AC 220V 60Hz 1 CONTROL POWER SUPPLY REAR VIEW KTE CO LTD Thruster Control System KT TCS DOCU NO 28 43 USER S MANUAL OF 2 Wing control panel port YSLSNYHL A GS SN 2 A 7 H e sli Os Oja I 7 H v JJ S fy YS Z lt FRONT gt lt SIDE gt KTE CO LTD USER S MANUAL OF PAGE 29 OF 43 KIE Thruster Control System KT TCS REV DOCU NO 6 Operating flow charts 6 1 Normal operation Initializing System Parameter Load Non Follow Button on Feedback Value Port Push N Command Button on Y Port S V on Port SN off Port S V on Port SN off Feedback Value STBD Push N Command STBD SN on Em cy Stop Button on All SN off Button 2 Y STBD SN off STBD S V on STBD SN off KTE LTD USER S MANUAL OF PAGE 30 OF 43 KIE Thruster Control System KT TCS DOCU NO 6 2 Change Control Position WIH Control Win
6. gt BE OE ur Ac Si Li ae DESCRIPTION CHKD SUBMITTED TO OWNER FOR APPROVAL ree ae ISSUED FOR WORKING EA mate NE NE Ew 1 o pum FINISHED PLN eee MAERSK WILLOW ewe IMO 9303546 FORCONST DAE 4437 FOR REVISION PROJ NO PROJECT 4437 38 41 A P MOLLER 45 000 M2 PURE CARIT RUCK CARRIER VID OF e SIDE THRUSTER KTE amp HYUNDAI 1012 MESSRS DAEWOO SHIPBUILDING amp MARINE ENGINEERING CO LTD SHIP NO DSME H4437 8 H4441 TITLE SPECIFICATION OF THREE PHASE INDUCTION MOTOR 1400KW x 6P x 6600V BOW THRUSTER Z HYUNDAI HEAVY INDUSTRIES CO LTD ELECTRO ELECTRIC SYSTEMS FOR FINAL APPROVED BY K J KANG CHECKED BY 2 05 09 12 FOR FINAL CHECKED BY 04 11 25 FOR WORKING 0 04 06 23 FOR APPROVAL CHECKED BY DATE DESCRIPTION CHANGE OF ALTERATION DESIGNED BY K S KIM 1 04 11 25 K J KANG CLASS DATE CHKD BY CHKD BY APPD BY DATE 2004 03 12 REVISIONS DWG NO APP 4 9 095 RM W230 049 3 A4 210mm x 297mm YUNDAI DATA SHEET eavy Industries Co Ltd Three Phase Induction Motor u E 0 roject Name H4437 8 H4441 Project 480035 Item No P ATING 1400 KW 6 P V H TECHNIC
7. J ALC does not function Check CT Check wiring between TB3 BA1 BA2 and CT for looseness Check CT Consult with maker K W H dimmer is not available ls setting date of parameter right Adjust parameter LTD USER S MANUAL OF REV PAGE 43 OF 43 Thruster Control System KT TCS DOCU 6 Analog board comp lt CONTROL DIAL SETTING gt ZERO kh TP1 GDN aoe of setting value 10V 10V at W H ZERO WGAIN Setting 10V 10V of control dial at WA TP3 B PZERO TP2 GDN Measurement of setting 10 10 PGAIN at P W PZERO PGAIN Setting 10V 10V of control dial at TP2 SZERO TP3 GDN Measurement of setting value t0V 10V at S W SZERO SGAIN Setting 10V 10V of control dial at S W TP4 GON Measurement of setting value 10V 10V at feedback box VR4 VR5 Setting 10V 10V of potentiometer at feedback box lt STBD AND PORT MAXIMUM SETTING NON FOLLW gt VRI Setting of port maximum fimt value 0 100 at non follow VR2 Setting of starboard maximum limt value O 100 at non follow PP ni LRL lt AMPERE METER SETTING gt Maker Charge NOTE The OV should be set in advance by mens of measuring SIG terminal and GND terminal of potentiometer W H P W S W F B CO LTD DAEWOO SHIPBUILDING amp
8. YSLSNYHL dL we 9015 L rne W W dL we H31SnHHL so ONI 1V1S EL 5 Ave 981 ES 1528 28 8 8 E zwv8 z 243 4 6 g 1 iss Ta 1 4 ae EB pp 5 lli 25 0 1 Eg 258 Hi PIE 5 EN 2 EH E 5 VcaL a or L008 8 se lt S gt i 5 g 3 gt N8 98 8 410 g as F a PE zo 8 E i 55 tt gt 8 zx 21 8 2 Hi 22 ge 581 B m m P M MOTOR PUM STARTER FAN MOTOR STARTER MAIN MOTOR STARTER o zva i 9 J Ez HYD 5 AlddAS YIMOd AlddNS M3MOd 10 1 02 1 2 09 INRUSH CURRENT 0 8 HOLD CURRENT 0 23 SOLENOID VALVE 4015 80 0037 06 1 Quvo8 AV133 DISK 044375 2 2986 9015 dWNd GAH ac QvO1N3AO W W gt 985 945 4015 dWnd QAH 2 0 5 ES E 7 mele 5 x i z 8 95 uus
9. 4 System operations 4 1 Adjusting command value In this system 3 command values transmitted from W H port wing st bd are used each input value is voltage value transmitted from potentiometer located in the inside and converted into digital value by A D converter A D converter provides 12 bits resolution and 10V 10V voltage range basically corresponds to 0 4095 digital value but there may be a few differences due to position of potentiometer or variable resister value of circuit Therefore zero and min max value should set in advance by means of adjusting position of potentiometer and offset gain resister of circuit Data which should be set in advance in relation to command input are position of control dial potentiometer voltage A D conversion value and angle Values set for each item and allowed tolerance of error are as follows macam o The methods to set data are as follows Stick prameter setting equipment on contro unit and input maximum angle Set address for parameter setting equipment to indicate A D count value Put the position of control dial to port max position Adjust offset gain position of potentiometer for A D count to be in tolerance n the same way set zero position and st bd max position Set address for parameter setting equipment to indicate angle dentify position and angle of control dial Save A D count value to the ad
10. 4245 7 Others not mentioned in this specification Checked Checked Approved shall be in accordance with HHI standard Above technical data only design values and shall K S KIM 20040623 K S KIM K J KANG guaranteed with tolerance of applicable standard W230 119 1 Value at full voltage starting Referred to Motor Shaft A4 210mm X 297mm HYUNLM HEAVY INDUSTRIES CO L Glass m Ul 5 NO PART OF THIS DRAWING MAYBE REPRODUCED WITHOUT THE PERMISSION OF HHI THIS DRAWING IS PROPRIETARY TO HHI APPR0X 2195 v sos __ Parr vv 1255 1 THIS MOTOR IS DESIGNED TO BE OPERATED IN ARROW DIRECTION gv J KANG UNIT mm _ s x1 15 325 2 EXTERNAL THRUST APPLICABLE K S KiM SCALE NONSCALE oss ____ T ws Tos sod _ 2004 06 23 OUTLINE DIMENSION DWG 1 4 04 6 30 05 _2 20041 22 oF owner comment fks ku fks KANG 30 120 HYUNDAI Ro owe cones revo a ont HAG CO 070565 2020 ACC Y T
11. cows o r oo ar PURI 3elNDUCTIO N MOTOR TYPE 16 gt KG F INS CLASS AMB TEMP SPACE HEATER W BRG D E N D E WT SERIAL NO MFG DATE MADE IN KOREA 4M 052647 P V IP SQUIRREL CAGE CODE LETTER RATING EFF COS9 V ss Ls DESCRIPTION MATERIAL DIMENSION PART NO u ee APPD BY SUBJECT NDUCTION MTR SQUIRREL Q P CHK SCALE TITLE IPROJEC N 3rd Angle NAME PLATE DSND BY KIM KWANG 00 DATE 2002 02 15 N HYUNDAI bee HEAVY INDUSTRIES CO LTD DWG NO 4M 052647 5 4 22 1400KW x BOW THRUSTER QUANTTITY WORKING SPARE pe DIMENSION PER PER PER PARTS MOTOR SHIP SHIP 1 6226C3 1 BEARING 2 mW ow eee wama owes PART revan wo qe je ___ ___ SUR oo C sso nae SPARE LIST CQ bie no 056186 ITEM HY Una HEAVY INDUSTRIES CO UBR z lt 2230 473228 PART THIS SION OF DRAWING IS PROPRIETARY TO MAYBE REPRODUCED WITHOUT THE PER SPEED TORQUE amp CURRENT HYUNDAI CURVE MOTOR TYPE 7 636 66Y 1400 KW STC 4RP
12. THERMOSTAT OFF 10 2 5 L H8 ps OIL HEATER 2KW 2 6A HYD PUMP RUN HYD PUMP LOW PRESS HEADER TANK LOW LEVEL HYD PUMP OVER LOAD READY TO START HYD PUMP RUN HYO PRESS NORMAL HEADER TANK LEVEL NORMAL HYO PUMP START STOP HYD PUMP 5 5 HYD PUMP RUN WITH VOLT HEADER TANK LOW LEVEL secs 7 LOW PRESS HYO PUMP OVER LOAD HYD PUMP START STOP HYD PUMP RUN DRY CONTACT HYD PUMP STARTER FOR STERN THRUSTER 19 MEE W H CONTROL PANEL A M MOTOR STARTER LOCAL CONTROL BOX RPB M MOTOR STARTER DRAW No 0058 15 1 HYD PUMP 5 STERN 4 _ IE L r I DISK No SHEET 04457581 15 FRONT VIEW SIDE VIEW REAR VIEW NOTE 1 COLOR MAKER STANDARD GRAY RUNNING START 2 MATERIAL ACRYLONITRILE STOP BUTADIENE 5 NON INFLAMMABLE 3 WEIGHT 0 5KG 1 C11 C12 CONNECTION DIAGRAM NAME PLATE TYPE 2A TITLE DRAW No LOCAL CONTROL BOX RPB FOR BOW THRUSTER KTM 0058 14 1 p NN BEEN DISK No SHEET FRONT VIEW SIDE VIEW REAR VIEW sNP2 NOTE 1 COLOR MAKER STANDARD GRAY RUNNING START 2 MATERIAL ACRYLONITRILE STOP BUTADIENE STYRENE NON INFLAMMABLE 3 WEIGHT 0 95KG 1 A C11 5 20 1 STOP FOR XB5 56 SNP2 STERN THRUSTER AH45 A 20041245 TITLE DRAW No LOCAL CONTROL BOX
13. 420 14 M4 384 100 100 100 100 PANEL DWG 00357 19 1 DISK 5 D4437PD3 19 BOW amp STERN THRUSTER PORT WING CONTROLLER 9 Lu o z p lt e eo N X W gt T o t 5 I zo x mE Zu o 2 x 0 2 3 2 ASE r J 2 37m odd lt gt gi or 2 50 155 2 258 E S SESH 2 E o 2 ros lt i Lost I I S 2 3 1 zal i STERN 8885 DOO bnin J NAKASHIMA 420 14 4 vee e O Lu lt 9 0037 20 1 DISK 5 04437505 20 8 BOW amp STERN THRUSTER ST BD WING CONTROLLER 22 lt lt cN X u gt VWHSONN mr L nQ o m 5 ZO af Lu O Zu 7 gt 9 c 25 5 2 SE 1 d d 2 T Z lt uj ij 5 2 50 z Lekol E l ZEO gt 0 m 2568 T T 85 5 OOO kE tr rere c xx ssa LOO Ww 596 E v 8 TERMINAL BOARD A TERMINAL BOARD B FROM W H CONTROL PANEL TBS TB
14. 5 25 TELEMECANIQUE PUSH BUTTON XB5 AW3365 BA9s 24V 2W 2 SHS1 SHS2 SELECTOR SWITCH 5 25 TELEMECANIQUE TRANSFORMER 200VA 440 0 20 220 KOC ELEC 20 F4 F5 F6 F7 FUSE SB C1 1A WITH BASE B FUSE 2 HM RUN HOUR METER TH148S AC 220V 2004 12 15 TITLE DRAW No PARTS LIST KTM 0038 07 1 DISK No SHEET D4437S7 No 7 gt gt Ci N gt B FUSE 7 N epum Mark only 0 01 02 9 type 3 _ 2 MODEL 4 LETTER EXAMPLE 5 LETTER EXAMPLE 1 APPLICATION CL OGA DMI DM4 1 APPLICATION CLA O4A TG1 TG2 2 MATERIAL ALUMINUM 2 MATERIAL PHENOLIC 3 LETTER BLACK 3 GROUND WHITE 4 LETTER BLACK 3 LETTER EXAMPLE CIRCUIT P0101 F123 G1 M19 1 MATERIAL PHENOLIC CABLE SIZE TPYC 80 2 GROUND WHITE FRAME 60 100 225 250 400 1600 3 LETTER BLACK RATING RED RATING 15A 400A INSTTOOOA 4 AH GH JH Type adhesive Type esa soo so 31 sr 2 co es seo so 5 fojas sof 2 oo eo so so 2 Ez poppe T gt i 731312141 2 0058 08 0 T gt 25 2 420 297 8
15. TCS id DOCU NO 2 Monitoring parameter amp value Addres i 2 31 c lt KTE CO LTD Thruster Control System KT TCS DOCU NO USER S MANUAL OF REV PAGE 39 OF 43 3 W H Control panel Internal arrangement KTE CO LTD USER S MANUAL OF REV PAGE 40 OF 43 40 OF 43 Thruster Control System KT TCS DOCU NO 4 Method of changing a data by keyboard 1 Procedure of keyboard operation Push gt Change to setting mode gt Select an equivalent parameter Push Push by cursor gt gt Input new data gt Push Finish of adjustment gt Change to monitoring mode 2 Appearance of keyboard Monitoring mode M 00 0000 37 0000 M 00 00000 M 01 0000 s 38 0000 M O1 00000 M 02 0000 S 39 0000 02 00000 NO DATA NO DATA 0129 NO DATA mer 0 Rete Setting mode 5 57 0000 s 38 0000 gt s 00 0000 2 0129 5 01 0000 5 02 0000 DATA NO DATA Push F2 Push or 8 Monitoring mode E 2 9 2 amp s gt 00 0000 M 01 0000 M 02 0000 NO S 37 0000 5 58 0000 S 39 0000 NO _ Pt Push new data KTE CoO LTD USER S MANUAL OF REV PAGE 41 OF 4
16. gt z SOLENOID L L VALVE AC220V 60Hz 1 BATTERY DC24V POWER SUPPLY POWER SUPPLY T gt Te T 5 9 m 9 m e gt TERMINAL BOARD STBD WING PANEL W H CONTROL PANEL TB1A 2 TB1D 34 EMSW gt 2 5 gt 20 lo D DRAW STERN 0037 25 1 TERMINAL ARRANGEMENT DEGREE PLATE MATERIAL BRASS POINTER 5 RS35SS 4 912 DRILL 4 020 DP 3 TYPE STROKE mm PITCH ANGLE SHAFT 5 35 9 REVO REVOLUTION RATIO SPROCKET 1 1 F OLLOWUP TRANSMITTER LAY OUT DWG WORKNO KTM 0037 24 0 24 24 PAINT COLOR DEGREE PLATE MATERIAL BRASS NAME PLATE POINTER SPROCKET RS35SS 4 012 DRILL 4 920 DP 3 SPROCKET RC35 9T REVO DEG REVOLUTION RATIO SPROCKET 1 1 2001 11 10 ime STERN THRUSTER FOLLOWUP TRANSMITTER LAY OUT DWG woRKSHP check CHECK DESION Ske 0057 25 0 5 25 25 4437 4438 4441 BOW STERN THRUSTER REMOTE CONTROL SYSTEM ITEM NAME OF PART POTENTIOMETER 1 5mm HEXAGON RENCH QUANTITY REMARKS OUTLINE MIDORI 45 4TAP NAIS
17. 4M 047000 MAYBE REPRODUCED WITHOUT THE P TEI 1 lt 2 IX ININA ELLE 2 99 TN JBHEHE HE EM PEE EEE EEE EEE Er EP er TE o Revision No HLAT V10 um ASSEMBLY ________ 1 000810 506 END SHIELD ASS Y D E SIDE BEARING ASS Y D E SIDE FIXING SUPPORT ASS Y AR GUIDE ASSY END SHIELD ASS Y N D E SIDE ASS Y GREASE DRAIN ASS Y BEARING ASS Y N D INNER FAN ASS Y N D E SIDE INNER FAN ASS Y 0 E 5 ROTOR CORE ASS Y STATOR COIL ASS Y FAN COVER ASS Y OUTER FAN ASSY l FLY DRAWING IS PROPRIETARY THIS DRAWING RODUCED WITHOUT THE PERMISSION OF MAYBE LTD HEAVY INDUSTRIES CO neg pue cc j 3 MOTOR KW AMP HZ FR NO P S F RPM SQUIRREL CAGE CODE LETTER RATING EFF COS INS CLASS AMB TEMP TEMP RISE SPACE HEATER 19 BRG D E N D E WT KG SERIAL NO MFG DATE lt lt MADE KOREA 4 052647 a S wama ver wo vo es e i houco cenas gt NAWESPTE 4052647 eid PLATE HYUNDAI HEAVY INDUSTRIES
18. 65 oa 27 oBNR1 BNR2 oE1 THERMOSTAT HIGH OFF 10 2 o E2 4X E5 BP4 HYD PUMP MOTOR RUN 5 BP6 51X 33Y 65 2 SOURCE AC 220 16 SHIPYARD SUPPLY o SPACE HEATER Element Heating AC220V 20W CONNECTION DIAGRAM HYD PUMP STARTER FOR BOW THRUSTER DISK No 244357801 5 5KW 10 3A HYD PUMP MOTOR RUNNING Low PRESS HEADER TANK LOW LEVEL OVERLOAD READY TO START FROM E C C FROM CONT PANEL ABNORMAL ALARM POWER SOURCE AC440V 39 60Hz R 6 Ls POWER SOURC 220 19 60Hz Ro 1 5 HYD PUMP UNIT HYD MOTOR 5 5KW 10 3A SPACE HEATER 20W LOW PRESS OFF AT ALARM HEADER TANK 2 L HEADER LOW LEVEL OFF AT ALARM 2 155 THERMOSTAT OFF 10 OIL HEATER 2KW 2 6A BMC HYD PUMP RUN MPYC 19 HYD PUMP LOW PRESS BE1 E2 HEADER TANK LOW LEVEL HYD PUMP OVER LOAD READY TO START DPYC 1 5 HYO PUMP RUN HYD PRESS NORMAL HEADER TANK LEVEL NORMAL HYD PUMP START STOP 1 LJ dilld dd HYO PUMP START STOP MPYC 2 HYD PUMP LOW PRESS HEADER TANK LOW LEVEL MPYC 7 HYD PUMP OVER LOAD FAN MOTOR STARTER HYD PUMP STARTER FOR BOW THRUSTER 2004 12 15 TITLE PEERS HYD PUMP STARTER FOR BOW THRUSTER W H CONTROL PANEL M MOTOR STARTER M MOTOR START
19. AIR OUTLET C EARTH J IG ig MAIN T BOX 750 DETAIL OF LIFTING LUG SNR 5 DETAIL 5 END GREASE DRAIN LIFTING LUG 8 928 HOLES ROTATION 00 2280 GREASE SUPPLY LIFTING LUG VIEW A sos 250 sos foo 30 INS CLASS SYN RPM MOUNT TOTAL WEIGH e o pem vo e DESCRIPTION MATERIAL DIMENSION WEIGHT PART NO REMARK NO SUBJECT BEARING NU228M 73228 CHKD SCALE TITLE PROJjECN DSND KWANG 500 2004 06 23 HYUN HEAVY INDUSTRIES CO HLA7 634 64Y OUTLINE DIMENSION DWC DWG NO 070571 ae ee HARE ee us z 91 19 zir 28 5 dHHREBHHBEHHHHBHHBEHBEBE EFFEFFEFFEFFPPPEEETETTFI E IN ii iii iii i iii iii R E i i i wr c A 694 Dae 0 920 69 69 69 6 69 49 69 2620 ES ES SON TPE RN 1 Se a 55 ONPHEIJNION3 79913373 5571 0819 GENERAL ASSEMBLY fK J KANG uw S KM __ 5 M HYUNDAI EERE P
20. 31 4 51 m oa n KTE LTD USER S MANUAL OF PAGE 37 OF 43 Thruster Control System KT TCS BET DOCU S 39 Auto load control limit S 40 Auto load contro proportional gain Unit Range 0 2000 gt 0 300 Degree x 10 S 41 Auto load control integral gain 1 2500 10 42 Load value full S 43 Maximum dimmer value 0 255 D A 0 255 D A 0 Fast 1 Slow SEC 0 Off 1 On 0 Off 1 On S 44 Minimum dimmer value 5 8 5 45 Dimmer sensitivity value S 46 Fan amp hyd pump off delay time 47 Zero pitch function On Off 0 or 1 S 48 Portable function On Off 0 or 1 S 49 W H pitch Indicator offset 0 1024 S 50 W H pitch indicator gain 0 1024 S 51 W H ampere indicator offset 0 1024 S 52 W H ampere indicator gain S 53 Wing pitch indicator offset 0 1024 S 54 Wing pitch indicator gain 0 1024 Wing ampere indicator offset S 56 Wing ampere indicator gain 0 1024 S 57 Command output offset for VDR 0 1024 5 58 Command output gain for VDR 0 1024 5 59 Feedback output offset for VDR 0 1024 S 60 Feedback output gain for VDR 0 1024 S KTE LTD USER S MANUAL OF PAGE 38 OF 43 KIE Thruster Control System KT
21. LTD 1 SB 20 1 5 25 Q 1 SB 30 ES o 1 S8 40 I Yn ive 9 m BREAKING CAPACITY LIST OF FUSE D4437S2 210x297 mm SYMBOL R i 240 0207 MN BASIC SYMBOLS SWITCH GEAR ACCESSORIES ONE CONDUCTOR OR A GROUP OF SEVERAL CONDUCTORS TWO CONDUCTORS MULTILINE REPRESENTATION TWO CONDUCTORS SINGLE LINE REPRESENTATION n CONDUCTORS SINGLE LINE REPRESENTATION AE CROSSING WITHOUT ELECTRICAL 0520 CONNECTION 220 BRANCH OF CONDUCTORS 4 JUNCTION OF CONDUCTORS RESISTANCE OR RESISTOR SWITCH GENERAL SINGLE THROW SWITCH GENERAL SYMBOL CHANGE OVER CONTACT BREAK BEFORE MAKE MAKE BEFORE BREAK CONTACT OVER LAP CONTACT NORMALLY CONTACTOR NORMALLY CLOSE MAIN MAKE CONTACTOR o CONTACTOR GENERAL SYMBOL BREAK CONTACTOR b CONTACTOR GENERAL SYMBOL 9 wa ag oz do mz 59 m Zo ma og 2 8 VOLTMETER AMMETER Ce CONTACTOR INSULATION RESISTANCE METER RUNNING HOUR METER DESCRIPTION SYMBOL DESCRIPTION DISCONNECTING SWITCH OR MOULDED CASE CIRCUIT BREAKER MOULDED CASE CIRCUIT BREAKER WITH SHUNT TRIP COIL UNDER VOLTAGE TRIPPING COIL OF CIRCUIT BREAKER RESISTOR WITH MOVING CONTACTOR GENERAL SYMBOL TER
22. MESSRS MARINE ENGINEERING LTD HNo 4437 4438 4441 BOW amp STERN THRUSTER REMOTE CONTROL SYSTEM DRAWING 0037 APPROVED Lo DATE JULY 1 2004 CHECKED BY S e S e wn E 1497 1 Songjeong Dong Gangseo Gu Tol r82512880285 FaxisS2512050250 DESIGNED BY S H OH 2 8 210x297 mm DD 25 PLAN HISTORY HISTORY BOW amp STERN THRUSTER REMOTE CONTROL SYSTEM INSTRUCTION MANUAL Micro Computer Type Outline of system This system is so designed that bow thruster Controllable Pitch Propeller type is controlled by means of follow up control by the maneuvering dial which is located on W H control panel and the both wing control panels Electric source 220V 60Hz 01 DC 24V battery power supply for back up alarm system Constitution of the control system 1 Wheel house control panel 2 Bow Stern with power supply 2 Both wing control panel 2 Bow amp Stern 3 Terminal board 2 sets Bow Stern 4 Follow up transmitter 2 Bow Stern General description of the system 1 Change over control position Change over can be carried out within matching zone between the existing position and the position to be changed by pushing change over switch on W H control panel and both wing control box the switch lamp will be flickering with alarm sounding when the position was out of range Pitch control
23. OAH E MOLON QAH gt 4015 IVAV 15 OL AQV3H NOM H31SPHHL OV YOLOW N 9015 AO N3 YOLOW N dOLS LYVIS YSLSNYHL MAIN MOTOR STARTER SHIPYARD SUPPLY POWER SOURCE AC 220V 18 60Hz gt 20 93 110A HIM dAnd dAH 3015 1515 M31V3H 32 45 ETN NAY 4015 14 15 010 dANd GAH 9 2 324005 324005 1915 OL AGV35 d01S 1NN1S 1 0 dN da AH 1 1 OVIH d d d GAH HYD PUMP STARTER OAH 324005 30VdS Bp zas Nado lt xs 13431 9 Z lH QF 3 igni ivisommu d 2 Nado nav 5349 ee GAH E ST BD SOL VALVE TRANSMITTER FOLLOW UP 0037 04 1 DISK D4437SC1 WIRING DIAGRAM 1 gt 0 gt 0 o 2 Lu 12 4 Lu gt a 2 ul 2004 12 15 TITLE m p AMMETER CONTACT OUTPUT WING _ f u3zzna 3015 dWnd QAH QVOTH3AO YaLSNYHL WING CONTROL PANEL sol ont vis TERMINAL BOARD A TERMINAL BOARD B W H ALARM LA
24. ON 2 Hyd pump is stopped condition HYD PUMP RUN lamp OFF Satisfied changeover interlock Not possible change to Change to Zero pitch Zero pitch mode mode KNot indicated ZERO PITCH ON OFF lamp Indicate ZERO PITCH ON OFF lamp 2 Operotion on Zero pitch mode Zero pitch mode lamp ON neutrol lamp Hyd pump motor starting Zero pitch mode Keep Blade angle move to Zero position Blade angle Zero S V OFF To be surely pushed ZERO PITCH ON OFF button again for returning of normal mode REMOTE CONTROL OWNER A P Moller HNO 4437 4438 4441 DAEWOO SHIPBUILDING amp MESSRS MARINE ENGINEERING CO LTD CLASS DNV POWER SOURCE 220V 10 60 Hz DC 24V AMBIENT TEMP 45 KT TCS C MUNSELL N3 0 SEMI POLISHED 2SETS SHIP INNER MAKER S 5 WING MUNSELL N3 0 SEMI POLISHED 2SETS SHIP STANDARD TERMINAL BOARD MUNSELL 3 0 SEMI POLISHED 2SETS SHIP FEEDBACK BOX 7 5 BG 7 2 LETTER OF NAME PLATE ENGLISH DRAWING amp DOCUMENT ENGLISH SIGNAL LAMP 24V 1 2W OVERLOAD PROTECTOR 2SETS SHIP MATERIAL OF NAME PLATE PHENOLIC EARTHING FUSE CELLO LITE MOLDED CASE CIRCUIT BREAKER CAPACITY COLOR OF CABLE CAP MAIN CIRCUIT 660V SCP 2 0SQ CONT CIRCUIT 660V SCP 1 25SQ OR 0 75SQ CONT 0103 04 0119 04 0135 04 WING CONT A0104 5 04 A0120 1 04 0136 7 04
25. TEST 1 5 2 6 ON 3 5 4 6 OFF CONTROL SWITCH CAM SWITCH STOP ALARM SIGNAL WHEN MANUAL STOP 1 2 SLOW ACTION 3 4 QUICK ACTION PUSH 1 NOTCH 1 3 ON 2 4 OFF 2 NOTCH 1 ae 4 OFF 3 NOTCH 1 3 OFF 2 4 ON 51 HEATER CONTACT OVERCURRENT RELAY MAN CONTACTOR MANUAL RESET TYPE 51 e CONTACT HEATER o CONTACT AUTO RESET TYPE 49 COIL CONTACT 0 0 0 AUXILIARY RELAY b CONTACT KEEP LATCHING RELAY WHEN 40 IS ENERGIZED CONTACT IS KEPT ON b CONTACT IS KEPT OFF WHEN 47 15 ENERGIZED CONTACT 15 KEPT OFF b CONTACT IS KEPT ON 49 CLOSING COIL CONTACT b CONTACT TRIPPING COI TITLE GRAPHICAL SYMBOLS FOR DRAW No ELECTRICAL APPARATUS KTM 0038 04 0 DISK No SHEET 0443754 4 210x297 mm u 5 gt lt gt lt CONNECTION CONNECTION CONT TYPE CONNECTION 3A 101b MECHANICAL 3A 1a1b INTERLOCK CR TYPE TIME CIRC A ON DELAY FLICKER ON OFF DELAY 07 OFF DELAY E INTERVAL MODE o olo oze tLo alo _o iZ o a Lo ozz 190 L 0 5 S oy 260 6 Z z9 z o L DRAW 0058 05 0 CONNE
26. s zi x z 5 al gt 2 28 2 lt 5 amp lt amp ll ale 119 Fog B S sb o 3 35 az lt lt x zie x ne ao gt t 04 S z 3 3z 5 o 2 an zo 8 DB lt lt l lt a 519 1 915 5 2 amp 2 e o 5 2 3 D x 4 TET 5 w gt gt gt 1 HEADER 95 8 53 Tlo xl 9 E sx 1 D UNIT au HY 1 FOLLOW UP MAIN MOTOR STARTER 9 z HYD PUMP STARTER g oj ein TRANSMITTER JE gt 5555 ARTER E SHIPYARD SUPPLY t TN gt DRAW No 0057 03 01 MPYC 7 4C H I FAN MOTOR O L FAN MOTOR STARTER SHIPYARD SUPPLY F2 BOW THRUSTER REMOTE CONTROL SYSTEM WIRING DIAGRAM 1 DISK No D4437BC1 gt gt on N i 5 221 P Go sian S g i 801 1 4 qe vol VOL 22 A 86 1 85 F lt AI SH 84 a 5 HI e 5 lee vs 9 9 ar
27. 5 H ef 5 o i e s r 1 82 c lO 4 a H 9 p ama g a lt Kg 8 5 955 5 ud 4 Ey yas L u 90 Hat res 435 lt m m m m E lt 3 g M m E 15 L lt 235 ans Qc Lu H TB3 BB MPYCS 19 W CONTROL PANEL E EE FLAT CABLE 2m BB BU e A 1 EBBBBDBB 9 REM x x CN6 FLAT CABLE 2m MAKER SUPPLY CN4 NN CN4 8 7 mo h A EMSW TB2B cjo m AC220V INPUT W H CONTROL PANEL gt a 6 Be lt m 82 Sexe 19 pus e DEBER E o Les zm 2 B d Ne 886 n 8 AlddNS_Y3MOd 1 Z OAdW 2 09 AO0ZZOV AlddnS 594 e EM CY STOP P B BOX E C C 7 5 MPYC 7 5C 5 7 4 MPYC 2 20a gt SAS EWS s pem gaa Ta E 2 09 OV 39Wnos EX pus 3010
28. 82 W W sans BENE 4015 A2 WN3 ve YSLSNYHL RA E l YOLOW NIVW Nouvis Noo Les sz O jee Zan 57 ians decade CU OL dH vb z peer 5912 196 9 ___ 2 5 5 2525 52 auge AE 21 5 22 1555 28 es E 8 SE z 8 r3 d E ggo LAYS bib lt lt MSW3 E 5 HIL 1 555 c se pe ge oe MEE au Hi ES ins 955 pass _ _ _ sko e SD 24 vz81 AOL 1095 lt E lt lt gt ZSAS gt T 5 95 E 518858 fa ve 5256 22 mo zS fam Ae AlddNS M3MOd TOMINOO E 88 2 ra 5 V 1 ZHO9 AOZZOV e be lt n os i g 55 g 2 5 nov rons LY 7 55 t F5 Sal lt m POWER SUPPLY 5150 24 S V V S ACG L N DC24V OUTPUT aa AC220V INPUT TB2B 515 AC220V DC24V INPUT INPUT CONTROL POWER POWER SWITCH SWITCH 220 DC24V AC220V 60Hz 1 POWER SUPPLY BATTERY DC24V POWER SUPPLY SOLENOID CN3 64P CN4 50P FLAT CABLE 2m TERMINAL BOARD A TERMINAL BOARD B
29. BOX GREASE SUPPLY DETAIL OF SHAFT END TYP OUTPUT POLE VOLTS FREQ PROT INS CLASS SYN RPM MOUNT TOTAL WIGHT N D F 2 2 5 _ 2 26902 43 7 A j omues ee cO o9 umo 1 cio a 2155 5 m D 2 Z 39 2 3 TERMINAL LUG 2 OO OW mL ctu ESSENCE I BEES 2 915 3 PLAIN WASHER BRASS CONTENTS a RESSURE DIAPHRAGM UPPORT COVER 55400 BOLT SPRING WASHER SUP3 EX BOLT 545 25 lt g 21S lt lt lt ols lt u 2 o z 9 212 2 D x E lt u I l S 00 S3lHISnGONI AAV3H Biva IHH 30 NOISSINY3d JHL LNOHLIM q39n003d33 38AVM WVONNAAH Salok 885 ONIMVYC JO ON OL SI ONIMVAC SIHL HYUNDAI HEAVY INDUSTRIES CO LTD NO PART OF THIS DRAWING MAYBE REPRODUCED WITHOUT THE PERMISSION OF HHI THIS DRAWING 15 PROPRIETARY HHI fo CLASES EAE DCG 5 1 SUPPORT RING 3 TERMIHAL BOX BODY DESCRIPTION WEIGHT PART NO ae uur
30. CO LTD 4M 052647 SPARE PART LIST FOR INDUCTION MOTOR 1050KW x 6P STERN THRUSTER i ITEM NAME OUTLINE 5 PARTS DIMENSION ROLLER M BEARING 3 1 1 1 228M ____ omenson PART wo bem wr sr ER aR AS02A4F098157 cp ey 3 rdange SPARE PART LIST HYUNDAI 8509 s rude 4 056187 2 0 1 2 SION HHI MAYBE REPRODUCED WITHOUT THE PE 1 LAO VINAWUNG CURVE NO SPEED TORQUE amp CURRENT CURVE NHYUNDAI MOTOR TYPE STC 4 164 HLA7 634 64Y 1050 KW RATED TORQUE 863 0 kg m RATED SPEED 1185 RPM GD OF MOTOR 160 kg m VOLTAGE 440 Ve GD LOAD 66 3 kg m RATED CURRENT 1648 0 t P oue au K G 00 n eae os M S fl S d 5 2 E i AR n n n te mm S u 700 m ur i Q EET Fae pe gt 10 20 30 40 50 60 70 HO 90 SPEED IN PERCENT A SPEED TORQUE CURVE AT RATED VOLTAGE B SPEED CURRENT CURVE AT RATED VOLTAGE C SPEED TORQUE CURVE AT 65 RATED V
31. DS2E M DC24V CONTROL RELAY HANKUK RELAY HR705 4PL DC24V CONTROL RELAY CONTROL RELAY JW2SN DC24V 50 CARD x COMM CARD 40 20 20 2 KT 7 HYBRID IC ALARM CARD DRAW No pte m SPARE PARTS LIST 0037 26 1 DISK 5 044375 1 26 NAIS lt DAEWOO SHIPBUILDING MESSRS MARINE ENGINEERING CO LTD HNo 4437 4438 4441 HYD PUMP STARTER amp LOCAL CONTROL BOX FOR BOW STERN THRUSTER DRAWING No KTM 0038 FILE NAME DATE JULY 1 2004 KTE 5 ommon 618 270 Korea E Tel 82 51 265 0255 482 51 265 0250 210x297 mm APPROVED CHECKED BY CHECKED BY DESIGNED BY y S 2 amp 8 _ PLAN HISTORY _ 2004 REVISED BY SHIPYARD COMMENTS WITH MAKER REVIEW ue MASS 2 A HISTORY HYD PUMP STARTER FOR BOW STERN THRUSTER KIND 5 45 000 CLASSIFICATION PAINT COLOR OUTSIDE N 7 5 light gray MUNSELL No AMBIENT TEMP 4437 4438 4441 DNV INSIDE MAKER STANDARD 45 C MATERIAL OF DRAWING amp DOCUMENT ENGLISH NAME PLATE PHENOLIC CABLE LEAD IN LOWER PORTION COAMING TYPE SIGNAL LAMP BA9s 24V 2W OVERLOAD THERMAL TYPE 2 PHASE WITH AMBIENT TEMPERATURE COMPENSATION PROTECTOR MANUAL RESETTING SYSTEM SOURCE 440V 3 60Hz CAPACITY CONTROL CIRCUIT 22
32. HD eee eos __ um ow ______ _ je _____ wn ER pues p BER 1 pc See per tower norma meur sewer s umr swen BE ME ee e ow _____ eee sec _ A SECONDARY z sd EARTH LAMP a sm ss TEST TRANSFER uc wacnenc se SR rear own JL wonen case ee TLE CONTROL DEVICE NUMBERS DRAW No amp AN INDEX AND SUFFIX 0058 06 0 LETTERS DISK No SHEET D4437S6 6 lt m No SYMBOL PART TYPE SPECIFICATION REMARK Q TY MAKER MOLDED CASE MAGNETIC Cn gt CONTACTOR AC220V 60Hz 51 THERMAL RELAY TR 5 1N SET 10 BUE LEE SET 51 1 THERMAL RELAY TR ON 2 2 3 4 FUJI ELEC 23X 33X 63X 33Y 63Y 4X CONT RELAY CAD 326M7 220 60Hz 2 1 51X 5X 33Y 63Y ESE 4X AUX RELAY 226 AC220V 60Hz TELEMECANIQUE ewm A XB5 AV66 o TELEMECANIQUE ME ies r CA TELEMECANIQUE ui 111 PUSH BUTTON XB5 AA35 ae T TELEMECANIQUE 11R PUSH BUTTON
33. PART LIST DRAWING NO 4M 056187 k Starting Current at Auto TR 65 TAP 4177 7 A Starting at Auto TR 65 TAP 3183 3 Vote Others not mentioned in this specification Checked Checked shall be in accordance with HHI standard Above technical data are only design values and shall K S KIM 20040623 K S KIM K J KANG be guaranteed with tolerance of applicable standard W230 119 1 Value at full voltage starting Referred to Motor Shaft A4 210mm X 297mm c 5 a z a ra Is S T 7 USE gl i M p ACC Y maces gx PF1 2 PF1 1 4 GLAND 15 30 es APPROX 2520 nc 1215 Sra 5171346 AIR OUTLET NO PART OF THIS DRAWING MAYBE REPRODUCED WITHOUT THE PERMISSION OF HHI THIS DRAWING 15 PROPRIETARY 35 AR INLET ur Ua 7 9 j y 130 THREE PHASE INDUCTION SQUIRREL CAGE ROTOR MOTOR NOTE 1 EXTERNAL THRUST 2 THIS MOTOR 15 DESIGNED OPERATED IN ARROW DIRECTION PESCE PER VCRBO DERE al 2004 11 22 oF owner ksam laev OF nornon ow ev Bre sm 7 2004 07 09 REV OF ROTATION gt CONTENTS ol ILE Lote e CN _ 1120n6 21250 NOT APPLICABLE
34. This push button is independent of micro computer and locking type with crossbar The contact signal will be opened when it was pushed 7 Signals for VDR interface Analog Output 4 Channel 1 Bow thruster pitch command signal 10VDC 10VDC PORT 25 DEG 10VDC STBD 25 DEG 2 Bow thruster pitch feedback signal 10VDC 10VDC PORT 25 DEG 10VDC STBD 25 DEG 3 Bow thruster status signal ON OFF Thruster running signal Close RUN Open STOP 8 Pitch to zero system During voyage of the vessel sometimes the propeller is rotated by the tide the seawater coming into the thruster tunnel and the pitch is moved out of the zero position In this situation the hydraulic pump automatically will be started and the pitch is kept in zero When blade angle returns to zero position hydraulic pump and solenoid valve will be stopped after preset time This mode is operated independently from normal mode by pushing of this mode select button on W H control panel Other unrelated lamps except followings shall not be caused under zero pitch mode 1 Ind lamp of zero pitch mode 2 Ind lamp of blade neutral 3 Ind lamp of hyd pump run 4 Ind lamp of acting solenoid valve 5 Alarm lamps 1 Zero Pitch Mode Blockdiagram 1 to Zero pitch mode Normal control mode Push ZERO PITCH button Chongeover interlock 1 Blade angle is to be neutral position BLADE NEUTRAL lamp
35. VDC GND TP4 Consult with maker St bd 10 10 VDC Check that control dial Para position agrees with the M 01 Change over 15 actual blade angle In the M 03 not available case there is an interlock 1051 Check interlock for the agreement M 07 KTE CO LTD Thruster Control System KT TCS DOCU NO NO USER S MANUAL OF 42 43 BSP GM Open TB2 BSS BSC TB2 Available BSP BSC TB2 BSS BSC available Same as designed value Te3 There is a BAI difference BA2 Available Not available 1 When port button is pressed measure contact of relay for port solenoid during non follow up control Consult with maker Check wiring between TB2 BSP BSC and solenoid valve H Follow up control is not available 2 When st bd button is pressed measure contact of relay for st bd solenoid during non follow up control Consult with maker Check wiring between TB2 BSS BSC and solenoid valve Consult with maker Non follow up control is not available Is follow up control available Check H of list 1 Connect an am meter between 4 18A 188 with thruster stopped and then check that the current value is the same as the design value after starting thruster Before removing the am meter stop thruster Consult with maker
36. steady condition with completion of change over If a contro dial were not matched the lamp will be flickered The control change over is impossible at that time 2 8 9 Zero pitch mode switch Equipped in W H control unit When this button is pushed all control unit is turned off and blade pitch is kept in zero position automatically In this mode only RUN BLADE NEUTRAL 5 lamps are activated If press ZERO PITCH ON OFF push button come out in this mode 10 Dimmer switch The LED lamp will be adjusted by 7 push button switch 11 Control mode FOLLOW NON FOLLOW The control mode will be changed by pushing FOLLOW NON FOLLOW The control is possible NON FOLLOW when the micro computer CPU was out of order 12 Lamp buzzer test push button All lamp light up and buzzer sounds when pressing LAMP BUZZER TEST push button 13 Buzzer stop push button Used to stop alarm buzzer and alarm lamp 14 Flicker stop push button Used to stop flickering lamp 15 Alarm buzzer Equipped inside of control panel 16 Emergency stop push button This push button is independent of micro computer and locking type with crossbar The contact signal will be opened when it was pushed 17 Indication lamp Max number of general indication lamps 25 pcs Max number of alarm lamps spare 4 pcs 12 pcs Alarm mode is according to KTMS This alarm circuit is inde
37. 0V 20V 19 60 HYD PUMP STARTER FOR BOW THRUSTER 1 SET HYD PUMP STARTER FOR STERN THRUSTER 1 SET DEVISION MAIN POWER LOCAL CONTROL BOX FOR BOW THRUSTER 1 LOCAL CONTROL BOX FOR STERN THRUSTER 1 EM CY STOP PUSH BUTTON BOX FOR FORWARD AND AFT MOORING DECK COPPER SURFACE TIN COATING R 0 2 RED P RED MATERIAL IDENTIFICATION BUS BAR OF POWER PHASE ARR G OF BUS BAR MAIN CIRCUIT N BLUE EARTH WIRE GREEN amp YELLOW VIEWING FROM PANEL FRONT LEFT TOP FRONT s V X WHITE T W Y BLUE PHASE R 0 POLE P PHASE S V PHASE T W BOTTOM REAR POLE AN d 660V SCP MORE THAN 2 0mm INTERNAL WIRING REMARK HULL No 4437 4438 4441 CONT CIRCUIT 660V 5 or SYP 1 25mm 660V SCP or SYP 0 75mnf LESS THAN 50V t 0102 04 0118 04 A0134 04 MACHINERY No sreRN A0110 04 0126 04 A014204 GENERAL SPECIFICATION 210x297 mm DRAW No 0058 01 0 DISK 0443751 RATED RATED RATED BREAKING MANUFACTURER CURRENT VOLTAGE CURRENT 5 1 11 5 3 11 5 5 11 A5Y10 11 5 15 11 5 20 11 5 25 11 A5Y30 11 5 40 11 5 50 11 A5Y60 11 RATED BREAKING MANUFACTURER CURRENT CURRENT KA 500 DC250V ACSOOV DC250V 500 DC250V AC500V DC250V AC500V DC250V AC500V DC250V AC500V DC250V AC500V DC250V AC500V DC250V AC500V DC250V AC500V DC250V T Q SB FUSE CO
38. 3 Thruster Control System KT TCS DOCU NO 5 Trouble shooting Terminal 0 VAC A AC source fail Check AC source input board U V 220 VAC 0 VDC 24 VDC Consult with maker Check potentiometer and Abnormal cable connection Check potentiometer and Abnormal cable connection Consult with maker Check potentiometer and Abnormal cable connection Consult with maker Check potentiometer and Abnormal cable connection feedback box Consult with maker Cause Remedy Check wire for source Consult with maker Terminal Check wire for source board P N B DC source fail Check DC source input Measure voltage of Analo W H dial is not potentiometer in W H dial i oa ffecti Port 10 10 VDC effective Por GND 1 10 10 VDC Consult with maker Measure voltage of potentiometer in port wing Analog Port wing dial is not effectiv beard effective Port 10 10 VDC GND TP3 St bd 10 10 VDC Measure voltage of St bd wing dial potentiometer in st bd Analog t effecti wing dial board is no ectiv port 10 10 VDC GND TP2 St bd 10 10 VDC Measure voltage of Feedback is not potentiometer in feedback Analog ffecti box board effectiv E Port 10 10
39. 4 sees pu TB2A C ss ea AX 20041215 TITLE DRAW No BOW STERN THRUSTER TERMINAL BOARD A B DISK No SHEET 04457804 TERMINAL BOARD PANEL FROM W H CONTROLLER FROM W H CONTROLLER SS gt FR CON PANEL 3 E eru s CONTROL CONTROL POWER POWER SWITCH SWITCH 220 DC 24V FROM W H CONTROLLER 1 UN AC220V 60Hz 1 BATTERY DC24V POWER SUPPLY POWER SUPPLY 2M iii e u CN6 TERMINAL D M C lcs iere e Ma i LR STBD WING PANEL W H CONTROL PANEL 2 1B1D 4 EMSW ale gt 5 alo 2 5 m m a TITLE DRAW No BOW THRUSTER TERMINAL ARRANGEMENT 0037 22 1 psp E ull KTE DISK i SHEET D4437BTB1 eae 1 2 5 4 5 6 7 8 TERMINAL BOARD W H CONTROL PANEL FROM W H CONTROLLER FROM W H CONTROLLER SHEET 4 4 4 M Mr 2 z z o o CONTROL CONTROL POWER POWER SWITCH SwITCH TB2A 220 DC 24 2 m
40. ACE MUNSELL N3 0 SEMI POLISHED 2 COLOR OF PANEL INSIDE MUNSELL N3 0 SEMI POLISHED INDICATOR LAMP 0 PUSH BUTTON WITH LAMP PUSH LOCK WITH LAMP DRAW A STERN THRUSTER pe W H CONTROL PANEL 0037 16 1 302 4 4 522 502 4 06 THRUSTER CONTROLLER nm mm PP g 5 32 29 PANEL CUT DWG NOTE 1 COLOR OF FRONT FILM amp PANEL SURFACE MUNSELL N3 0 SEMI POLISHED 2 COLOR OF PANEL INSIDE MUNSELL N3 0 SEMI POLISHED INDICATOR LAMP PUSH BUTTON WITH LAMP PUSH LOCK WITH LAMP 3 COLOR OF INDICATOR amp PUSH BUTTON WHITE G GREEN R RED PROTECTION COVER YELLOW BOW THRUSTER DRAW No W H CONTROL PANEL 0037 17 1 R ee j PANEL CUT DWG i MN NEST CREME DISK No SHEET P 322 4 96 302 THRUSTER CONTROLLER INDICATOR gt mM wo PANEL CUT DWG NOTE 1 COLOR OF FRONT FILM amp PANzL SURFACE MUNSELL N3 0 SEMI POLISHED 2 COLOR OF PANEL INSIDE MUNSELL N3 0 SEMI POLISHED INDICATOR LAMP 7 PUSH BUTTON WITH LAMP PUSH LOCK WITH LAMP 3 COLOR OF INDICATOR amp PUSH BUTTON WHITE GREEN 8 RED PROTECTION COVER Y YELLOW DRAW No 0037 18 1 STERN THRUSTER MEME W H CONTROL PANEL PANEL CUT DWG DISK SHEET TITLE lt m zu
41. AL DATA otor Type SQUIRREL CAGE Starting Method AUTO T R 65 pe 46 5 Current 2 63667 _ tarting 0 600 losure Protection Degree ated 148 8 kg m istruct ion Cooling Method vio ICH orgie tarting ation reak Down gt a Classification ulation Class ficiency Rise Resistance method 75 C ent Temperature Load Ititude UP TO 1000 METER Power Factor ty Service Factor iber_of consecutive starts Design upling Method Extension ANTI FRICTION 10 GY 8 4 aring GREASE ternal Thrust NOT APPLICABLE ACCESSORIES WINDING TEMP DETECTOR 100 ohm 2EA PHASE SPACE HEATER 220 630W 1 PHASE Witness Test OUTLINE DIMENSION DRAWING NO 070565 SPARE PART MAIN TERMINAL BOX DRAWING NO 3 049656 BEARING 62263473228 1 SET SHIP ACC Y TERMINAL BOX DRAWING NO 3 025056 ACC Y T B WIRING DIAGRAM AWG NO 4 047000 I gt gt 2 e 00 0 550 c2 gt lt gt o 5 Sound Pressure Level mean value measured at 1 meter distance from mo dB A GENERAL ASSEMBLY DRAWING NO 2M 070472 Rs 0 97 Rr 2 77 Xm 16 97 MAIN NAME PLATE DRAWING NO 4M 052647 Starting Power Factor 23 2 SPARE PART LIST DRAWING NO 4M 056186 Starting Current at Auto TR 65 TAP 371 4 Starting at Auto TR 65
42. Analog output 2 Channel for wing analog meter For VDR Voyage Data Recorder Command signal 10 10V Feedback signal 10 10V Thruster run signal On Off contactor RS 485 communication 1 2 2 Wing control panel Bow amp Stern 1 Input specifications Digital input 2 channel x 2 Analog input 2 channel x 2 Control Dial Potentiometer 2K ohms x 2 2 Output specifications S W output 2 channel for signal output x 2 Analog output 1 channel for command x 2 CO LTD USER S MANUAL OF PAGE 5 OF 43 REV Thruster Control System KT TCS DOCU NO 3 Indication lamp For alarm 3 x 2 For information 1 x 2 For indication 1 x 2 For pitch bar Indication x 2 For current ammeter Indication x 2 CO LTD KTE USER S MANUAL OF PAGE 6 OF 43 Thruster Control System KT TCS DOCU NO 2 System construction 2 1 The whole system construction Bow Stern PORT WING PANEL ST BD WING ENGINE ROOM THRUSTER ROOM KTE CO LTD USER S MANUAL OF PAGE 7 OF 43 KIE Thruster Control System KT TCS REN DOCU NO 2 2 Terminal block diagram 1 Bow TERMINAL BOARD A 09056 094 57 703052 08 5 20301 J k OL lt lt lt Y OL DUMP NOSNO KTE CO LTD USER S MANUAL OF
43. CPP 45B POTENTIOMETER 1 5mm HEXAGON RENCH NAIS CONTROL RELAY DS2E M DC24V HANKUK RELAY HR705 4PL DC24V CONTROL RELAY NAIS CONTROL RELAY JW2SN DC24V KT KT DRAW No 5 LIST 0037 26 1 DISK SHEET 044375 1 26 HYBRID gt 2004 12 15 m HYD PUMP STARTER amp LOCAL CONTROL BOX SPARE FOR BOW STERN THRUSTER COMMON USE No NAME SKETCH CONTACTOR CONTROL RELAY AUX RELAY 4 TIME RELAY BULB FOR SIGNAL LAMP PUSE ha oe tae LAMP TONGS REMARKS BA9S 24V 2W STEEL BOX 350x200x200 WxDxH DRAW No 00358 16 0 210v207 mm
44. CTION AUX RELAYS SHEET No 5 DISK No D4437S5 480x297 nm DESIGNATION 2 DELAY STARTING OR CLOSING RELAY 3 CONTROL SWITCH MAIN CONTACTOR OR RELAY STOP SWITCH OR RELAY START CONTACTOR OR SWITCH CONTROL SOURCE SWITCH FIELD REVERSING DEVIED SEQUENCE SWITCH TEST SWITCH OR RELAY OVER SPEED SWITCH OR RELAY LOW SPEED SWITCH OR RELAY ACCELERATING OR DECELERATING DEVICE STARTING RUNNING TRANSITION RELAY SOLENOID VALVE THERMOSTAT TEMPERATURE CONTROL RELAY SYNCHRONISM CHECK DEVICE TEMPERATURE RELAY FOR STATIC APPARATU 7 UNDER VOLTAGE RELAY 28 ALARM 29 FIRE EXTINGUISHING DEVICE 30 ANNUNCIATOR OR CONDITION OF APPARATUS 20 25 TIME DELAY STARTING OR CLOSING RELAY CONTROL SWICH MAN CONTACTOR OR REY U 22 STOP SWITCH OR REAY _________ 75 START CONTACTOR OR SWITCH ________ 77 CONTROL SOURCE SWICH 80 FELD REVERSING DEED 81 SEQUENCE 83 TEST SWITCH OR RELY O 84 12 OVER SPEED SWITCH OR RELY 86 LOW SPEED SWITCH OR RELAY ACCELERATING OR DECELERATING DEVICE 88 STARTING TO RUNNING TRANSITION RELAY 89 SOLENOID VALVE 90 THERMOSTAT TEMPERATURE CONTROL RELAY SYNCHRONISM CHECK DEVICE S AC UNDER VOLTAGE RELAY ER N EN PIN nl 4 MOTOR OPERATED SEQUENCE SWITCH FIELD SWITCHING DEVICE RUNNING CONTACTOR OR SWITCH CHANGE OV
45. ER DRAW No 0038 11 1 wm p 04437881 11 us HYD PUMP STARTER FOR STERN THRUSTER 5 5 KW 2 2 34A 2 1 51 1 str 2 8 HR HEATER E 0O HS 2KW 2 64 9 13 51 10 3 m MOTOR SOURCE EBF cs ol HEATER LOW PRESS OVER LOAD TANK LOW LEVEL gt ss HYD PUMP MOTOR 2 RUNNING sc 0S 1015 H3BA N MODE A SET 10 SEC 43 SEC CAD 326M7 EE SET LOW PRESS 35 CAD 326M7 LAD N226 45 SE2 HEADER TANK 3a2b 202b 51X LOW LEVEL 48 5 SE4 OVERLOAD MODE 5 SEC 88 33 637 CAD 32697 READY START 3o2b FROM LOCAL CONT BOX RPB ABNORMAL ALARM source 220V 18 60Hz SHIPYARD SUPPLY 2004 12 15 5 1 SPACE HEATER Element Heating OSH2 220 20 CONNECTION DIAGRAM DRAW No HYD PUMP STARTER 0038 12 1 FOR 5 THRUSTER DISK 04457501 Ee ae NAE pp POWER SOURCE 30440 60Hz 6 POWER SOURC 220 19 60Hz 1 5 HYD PUMP c HYD MOTOR S SKW 10 3A SPACE HEATER 20W rsa MPYC 2 Es 5n 152 HYD PUMP LOW PRESS OFF AT ALARM HEADER TANK x MPYC 2 L HEADER TK LOW LEVEL OFF AT ALARM MPYC 2 Reel 1
46. ER SWITCH CONTACTOR OR RELAY FOR CONTROL CIRCUIT 7 OPEN OR REVERSE PHASE VOLTAGE RELAY OVERDUE DETECT RELAY 49 TEMPERATURE RELAY FOR ROTARY MACHINE OVER CURRENT GROUND RELAY 2 2 63 65 AC DIRECTIONAL POWER RELAY OF DIRECTIONAL GROUND RELAY FLOW RELAY gt A Faint bd Leal CONTROL DEVICE NUMBERS amp AN DESIGNATION 70 RHEOSTAT CONTACTOR 75 77 8 MAGNETIC OR 5 FOR GENERAL MACHINE DISCONNECTING SWITCH ISOLATOR AUTOMATIC VOLTAGE REGULATOR AUTOMATIC POWER REGULATOR OR POWER RELAY 94 TRIP FREE CONTACTOR RELAY AUTOMATIC FREQUENCY REGULATOR OR FREQUENCY RELAY pola i POSITION SWITCH OR DETECTOR INDEX AND SUFFIX LETTERS wm s pope L METER NEUTRAL SOLENOID VALVE __ VALVE E ase mpm ae rs Float swrc SWITCH ON CLOSE ______________ L swwe TRANSFOMER 3 pem et mm ue Deme pu asma peres PET Ex eM adm REDE __ 2 coouns _ INNER PART l ta wm cosmo w como ma we vocc REGUUSGR ee
47. ERATION 04 41 25 K S KIM 5 CLASS DATE REVD BY CHKD BY CHKD BY APPD BY DATE 2004 03 12 REVISIONS DWG NO APP 4RPM164 166 RM W230 049 3 A4 210mm x 297mm Y UN DA I DATA SHEET Rev No Heavy Industries Co Ltd Three Phase Induction Motor 01 Project Name DSWE H4437 8 4441 Project No 164 6 Item RATING GENERAL DATA TECHNICAL DATA Liable Standard Signation of Driven Machine rame No closure Protection Degree onstruction Cooling Method V0 1658 Starting ocation ea Classification sulation Class aaa a Rise Resistance method 75 C CREE HERES ent Temperature Ititude UP 1000 METER Power Factor S Cd nidity TER ty Service Factor nber_of consecutive starts lectrical Desig upling Method raft Extension aring GREASE ternal Thrust NOT APPLICABLE r sn flan dB A ACCESSORIES measured at 1 meter distance from mo WINDING TEMP DETECTOR PT 100 ohm 2EA PHASE PACE HEATER 220V 630W 1 PHASE OUTLINE DIMENSION DRAWING NO HM 070571 SPARE PART MAIN TERMINAL BOX DRAWING NO 3M 045160 BEARING NU228M 7322B 1 SET SHIP ACC Y TERMINAL BOX DRAWING NO 3M 025056 ACC Y T B WIRING DIAGRAM AWG NO 4M 047000 GENERAL ASSEMBLY DRAWING NO 1M 000810 Rs 0 82 Rr 2 68 Xm 16 61 MAIN NAME PLATE DRAWING NO 4 052647 Starting Power Factor 22 2 SPARE
48. FEEDBACK BOX 0103 01 04 0119 01 04 0135 01 04 DRAW No KTM 0037 01 0 DISK No SHEET 0443761 1 GENERAL SPECIFICATION No NAME TYPE SPECIFICATION REMARK QTY CONTROL POWER 1 CGON 6N 2P 6A MAKER 4 GERIN SA THRUSTER CONTROLLER m 5 WING THRUSTER CONTROLLER gt m KT TCS C TERMINAL BOARD AC220V DC24V POWER SUPPLY EWS150 24 2 AMBDA CONTROL LEVER N LESA gt Uu 704 062 2 1 WITH LOCK STOP PROTECTIVE COVER 704 925 0 SIGNAL LAMP 700 00 2 24 1 2W ANALOG METER FOR MAIN MOTOR ANALOG METER FOR PITCH INDICATOR TME 60C SURVGA 80 rn m m m ES A gt gt gt s m SURVGA FOLLOW UP TRANSMITTER m TCT 220 200 A 2004 12 15 DRAW 0037 02 1 p EM DISK No SHEET NE D4437P1 No 2 PARTS LIST w H CONTROL PANEL P W CONTROL PANEL S W CONTROL a ETLI 810 1628 EMSW NS TBS cje N 12 8 Ya WELL eS te S CONNU EE A BTB1 BTB2 BTB1 BTB2 x POWER SUPPLY SON ae ats
49. H093 RATED TORQUE 1148 8 RATED SPEED GD OF MOTOR 275 VOLTAGE GD OF LOAD RATED CURRENT L L 259 a ev pede h r nM EE 209 STITT TIT TTT yt rp NI 4 amp 10 20 30 40 50 60 70 AD SPEED IN PERCENT A SPEED TORQUE CURVE AT RATED VOLTAGE B SPEED CURRENT CURVE AT RATED VOLTAGE C SPEED TORQUE CURVE AT 65 RATED VOLTAGE D SPEED CURRENT CURVE AT 65 RATED VOLTAGE ORIGINAL ISSUE 2004 06 23 S M LEE Y S KIM H H LEE RM W230 091 1 A4 210mm x 297mm CURVE NO THERMAL LIMIT amp TIME CURRENT CURVE TLC 4RPH093 MOTOR TYPE HLA7 636 66Y 1400 KW RATED TORQUE 1148 8 kg m RATED SPEED GD OF MOTOR 275 kg m VOLTAGE 6600 GD OF LOAD 89 0 kg m RATED CURRENT 146 5 A a 4 x TIME IN SEC 3 0 2 0 5 CURRENT IN P U A THERMAL LIMIT CURVE AT HOT CONDITION B THERMAL LIMIT CURVE AT COLD CONDITION C TIME CURRENT CURVE AT RATED VOLTAGE D TIME CURRENT CURVE AT 65 RATED VOLTAGE CONTENTS DATE DSN ck Eu ORIGINAL ISSUE 2004 06 23 S M LEE Y S KIM H HLEE RM W230 091 1 A4 210mm x 297mm BOW amp STERN THRUSTER TCT 220 200 KTE X NAKASHIMA KTE CO LTD MECHATRONICS DIVISION www kte co kr CONTEN
50. IAGRAM OF 2 AWA AMPERE METER AND EM CY STOP 0057 13 1 DISK No SHEET D4437BC6 15 8 CONSOLE DIGITAL 8888 TERMINAL BOARD ES lt TERMINAL TERMINAL BOARD B BOARD B 5 2 5 ANALOG AMMETER ste E EM CY STOP PORT WING PANEL M M STARTER PANEL ST BD WING PANEL PORT WING PANEL M M STARTER 35780 WING PANEL TITLE DRAW No STERN THRUSTER CONNECTION DIAGRAM AMPERE METER AND EM CY STOP dte 1 HEN O DISK No SHEET 044575 6 7 9 MAIN MOTOR EM CY STOP THRUSTER CONTROLLER PO so POWER SUPPLY ANALOG BOARD CPU BOARD 1 0 BOARD RELAY BOARD REAR VIEW NOTE 1 COLOR OF FRONT FILM amp PANEL SURFACE MUNSELL N3 0 SEMI POLISHED 2 COLOR OF PANEL INSIDE MUNSELL N3 0 SEMI POLISHED INDICATOR LAMP PUSH BUTTON WITH LAMP PUSH LOCK WITH LAMP DRAW No 005 15 1 DISK SHEET D4437BD1 15 9 TITLE BOW THRUSTER W H CONTROL PANEL THRUSTER CONTROLLER A T T ii ll 1 ANALOG BOARD i i TET pm CPU BOARD S i BCARD WO Lit ii 1 Hoes f E MOTHER BOARD RELAY BOARD REAR VIEW NOTE 1 COLOR OF FRONT FILM amp PANEL SURF
51. MINAL MARK CABLE NO CABLE SIZE MECHANICAL COUPLING GENERAL SYMBOL THREE POLE SWITCH SINGLE REPRESENTATION POWER amp RELAY CONTACT CONTACT GENERAL OF MANUAL CONTACT MANUALY OPERATED AUTO RESET CONTACT MANUALY OPERATED AUTO RESET CONTACT WITH LOCKING DEVICE MECHANICAL CONTACT CONTACT THERMAL RELAY RELAY CONTACTOR OR AUX SWITCH CONTACTOR i SINGLE PHASE TRANSFORMER WITH SEPARATOR WINDINGS WITH ON DELAY CONTACTOR WITH TIME LIMIT OPERATION OFF DELAY TYPE T p RR AUTO TRANSFORMER THREE PHASE f b CURRENT TRANSFORMER LATCHING RELAY CONTACT GANG SWITCH MANUALLY OPERATED RESIDUAL CONTACT CONTROL SWITCH CAM TYPE OR CONTROLLER CONTACT DRAW No KTM 0038 05 0 BASIC SYMBOL DISK No D4437S3 GRAPHICAL SYMBOLS FOR SYMBOL DESCRIPTION CHANGEOVER SWITCH ELECTRICAL APPARATUS DESCRIPTION TIME RELAY ON DELAY TYPE IN PUT ON MANU 1 2 ON 1 3 OFF 1 2 OFF AUTO 1 2 OFF 1 3 ON 324 OF a CHANGEOVER SWITCH 5 6 No2 3 oN 1 2 1 4 OFF 3 1 4 0 1 2 1 3 OFF TIME RELAY OFF DELAY TYPE TEST SWITCH FOR SEQUENCE 2152 OFF TEST NORMAL 2 ON NORMAL 3 5 4 6 ON 5 4 OFF 1 5 2 6 OFF
52. MP AMMETER aaa t 9986 gag 4016 x E m P 4015 USISNYHL Ke meja CITY S 1 NAY YILSNYHL gt E mes 221 E 2 TWIN Nar zna 2 3016 val 4 9 348 E od 8 m pam j E o i 1 Be ASI Al FEN 4 with et wae 5 14 NEY 5 7 3 pee D D 238 p j 7 938 NIA O 38 v38 E E T3A31 D Fes nme Ss3ud 7 e 318VlVAV M3MOd po KTM 0037 05 1 DISK No 04457 2 STARTER STARTER WIRING DIAGRAM 2 TRANSMITTER Lud LT 1 gt Ce zd o 2 o a uJ 2 a o tn STARTER 2004 12 15 STARTER PORT WING CONTROL PANEL THRUSTER THRUSTER ABNORMAL COMMAND FEEDBACK THRUSTER COMMAND FEEDBACK 89 L ac 571 837208 s AME 3 1491 01 YSISNYHL 7 E NAY 7 I I 7 LL iw 4016 M3ZZhB8 S NOWNOO
53. OLTAGE D SPEED CURRENT CURVE AT 65 RATED VOLTAGE REMARK HL S omcmacisu feme w RM W230 091 1 A4 210mm x 297mm CURVE NO THERMAL LIMIT amp TIME CURRENT NHYUNDAI CURVE TLC 4RPM164 MOTOR TYPE HLA7 634 64 1050 KW 6 P 60 HZ RATED TORQUE 863 0 kg m RATED SPEED 4 1185 RPM GD OF MOTOR 160 kg m VOLTAGE 440 GD OF LOAD 66 3 kg m RATED CURRENT 1648 0 A i 10 lt lt v m TT i A U 1 i 1 i T 5 10 ea 1 iD 20 36 40 69 80 70 CURRENT IN P U NOTE A THERMAL LIMIT CURVE AT HOT CONDITION B THERMAL LIMIT CURVE AT COLD CONDITION C TIME CURRENT CURVE AT RATED VOLTAGE D TIME CURRENT CURVE AT 65 RATED VOLTAGE REMARK CONTENTS Ier Ludus onoma smit __ RM W230 091 1 A4 210mm x 297mm MESSRS DAEWOO SHIPBUILDING amp MARINE ENGINEERING CO LTD SHIP DSME H4437 8 H4441 TITLE SPECIFICATION OF THREE PHASE INDUCTION MOTOR 1050KW x x 440V STERN THRUSTER ZNHYUNDAI HEAVY INDUSTRIES CO LTD FOR F NAL ELECTRO ELECTRIC SYSTEMS APPROVED BY K J KANG CHECKED BY 2 05 09 12 FOR FINAL CHECKED BY 1 04 11 25 FOR WORKING 0 04 06 23 FOR APPROVAL DATE DESCRIPTION CHECKED BY 2 2 eR CHANGE OF ALT
54. ONTROL SOURCE BLADE ANGLE THRUSTER MOTOR RUN HYD PUMP STOP 5sec DELAY NEUTRAL HYD PUMP RUN THRUSTER CONTROL POWER ON STOP 184 1 RB THRUSTER RUN BP2 R THRUSTER STOP T P4 HYD PUMP RUN HYD PUMP STOP 5sec DELAY BP6 BN1 9 BLADE ANGLE R6 i NEUTRAL RELAY TERMINAL BOARD BOARD SET TTE THRUSTER REMOTE DRAW No CONTROL SYSTEM KTM 0037 11 0 s No SHEET 44578 5 CONTROL SOURCE BLADE ANGLE NEUTRAL THRUSTER MOTOR RUN HYD PUMP RUN THRUSTER HYD PUMP STOP Ssec DELAY CONTROL POWER ON STOP B4 SP1 RB THRUSTER RUN 5 2 R THRUSTER STOP io si SP4 HYD PUMP RUN HYD PUMP STOP 5sec DELAY R 5 5 T SP6 FROM on BLADE ANGLE SHEET 10 NEUTRAL NE SN2 RELAY BOARD BOARD A TERMINAL 13 13 22 SET 5sec 6sec 14 14 STERN THRUSTER REMOTE DRAW No CONTROL SYSTEM 0057 12 0 DISK No SHEET D4437SC5 12 i 5 CONSOLE DIGITAL EBEB TERMINAL BOARD A TERMINAL BOARD B m d m TB6 TERMINAL BOARD B 1 1 ANALOG AMMETER 1 EM CY STOP ER H a s PORT WING PANEL M M STARTER PANEL ST BD WING PANEL PORT WING PANEL TITLE BME3 BME2 x M M STARTER ST BD WING PANEL MAIN MOTOR EM CY STOP EM CY STOP DRAW No BOW THRUSTER CONNECTION D
55. PAGE 8 OF 43 KIE Thruster Control System KT TCS EV DOCU 2 2 Terminal block diagram 1 Stern TERMINAL BOARD A Ll i388 GNYd H M i Hn i DL Pi i KTE CO LTD PAGE 9 OF 43 DOCU NO 2 3 Terminal block diagram 2 Bow Stern USER S MANUAL OF Thruster Control System KT TCS KTE TERMINAL BOARD STBD WING CONTROL PANEL PORT WING CONTROL PANEL CON STATION HES 5 5 Be juu T PORT WING ST BD WING KTE LTD USER S MANUAL OF PAGE 10 OF 43 KIE Thruster Control System KT TCS REN DOCU NO 2 4 Terminal block diagram 3 Bow Stern W H CONTROL PANEL POWER SUPPLY EWS150 24 S 4V V ACG L N codd e Aus RELAY BOARD p 78 NOS z 0 64P 50P AC220V DC24V FLAT CABLE 2m aj sa d CONTROL CONTROL POWER POWER SWITCH SWITCH 2299 EE AC220V 60Hz 1 POWER SUPPLY TERMINAL BOARD B BATTERY DC24V POWER SUPPLY SOLENOID KTE CO LTD USER S MANUAL OF PAGE 11 OF 43 Thruster Control System KT TCS DOCU 2 5 Hardware construction 2 5 1 Main control panel 1 CPU board This board uses 8 bit micro controller in order to control digital input digital
56. RE 22221 1 000810 AHY JNDAI CO LTO CAD PROJ N 3R045160 of 0 Sheet Ne TERMINAL BOX ASSEMBLY TITLE lowe so 3M 045160 Revision No sueison weent sew xo kukao funr __ ____ RIAL 3 99 3rd Angle 2003 02 18 ELECTRICAL ENGINEERING CO LTO MA B A KIM KWANG SOO TERMINAL BOX COVER MAIN POWER TERMINAL oP 5 scue DSND BY EARTH TERMINAL MAIN POWER CABLE GLAND 8 55a DESCRIPTION NOTE CABLE GLAND ARRANGEMENT AREA VIEW Z u Cale iet 43 Aire O233H JO NOISSINY3d 3H1 INOHLIM ONIMVUG SIHL JO LYYd ON 0233 OL AYVLIIYJOYd SI INIMYYG SIHL HEAVY INDUSTRIES CO LTD NO PART OF THIS DRAWING EARTHING TERMINAL i 5 GROMMET N B R PLAIN WASHER SPCC SPRING WASHER SUP3 5 4 3 EE m REMARK WEIGHT PART NO e DESCRIPTION MATERIAL APPD K J KANG SUBJECT STANDARD Co m seu ACC Y TERMINAL BOX ASS Y I s Oe m J N HYUNDAI rwo Sheet No of contents _______ onto bronco ara er PEANN US TRIES arkla owo no 3 025056 2 SPRING WASHER SUP3 MAYBE REPRODUCED
57. RPB FOR STERN THRUSTER 0058 14 1 1 NE EE w Fe D4437RPB 14 1 FRONT VIEW SIDE VIEW NOTE 1 RUNNING START 1 COLOR RED STOP AN EMERGENCY BREAK THE GLASS AND PUSH THE BUTTON MATERIAL STEEL PLATE WEIGHT 1 7KG W LAMP LOCK ENCLOS GREEN 0058 15 1 2004 12 15 EM CY STOP BUSH BUTTON BOX FOR FORWARD AND AFT MOORING DECK DISK No SHEET ER D4437ES 15 HYD PUMP STARTER amp LOCAL CONTROL BOX SPARE mc v FOR BOW STERN THRUSTER USE No NAME SKETCH REMARKS 5 5 1 AC220V MAGNETIC CONTACTOR CONTROL RELAY AUX RELAY 4 TIME RELAY BULB FOR SIGNAL LAMP STEEL BOX f 350x200x200 WxDxH DRAW No KTM 0038 16 0 210v207 mrm gt BIBLIOGRAPHY OWNER A P MOLLER DAEWOO SHIPBUILDING amp MARINE ENGINEERING LTD BOW THRUSTER 220 STERN THRUSTER 200 ELECTRIC PART REMOTE CONTROL SYSTEM HYD PUMP STARTER LOCAL CONTROL BOX SPARE PARTS amp TOOLS LIST Co Ltd DIVISION BUSAN KOREA 4437 4438 4441 BOW STERN THRUSTER REMOTE CONTROL SYSTEM QUANTITY WORKING PER PER SET SPARE REMARKS NAME OF OUTLINE PART MIDORI
58. TITLE CONNECTION DIAGRAM OF BOW THRUSTER W H CONTROL PANEL DRAW No KTM 0037 07 1 POWER SUPPLY 5150 24 S V S ACG L N DC24V OUTPUT AC220V INPUT 515 U V 111 AC220V INPUT CONTROL POWER SWITCH DC24V AC220V 60Hz 91 POWER SUPPLY BATTERY DC24V POWER SUPPLY SOLENOID VALVE CN3 64P CN4 50P FLAT CABLE 2m TERMINAL BOARD B TITLE CONNECTION DIAGRAM OF STERN THRUSTER W H CONTROL PANEL DRAW No 0057 08 1 DISK 5 044575 3 8 LE CONTROLLER AC DC24V DISPLAY amp MAIN CPU BOARD AC220V 60Hz 19 700 CONTROL POWER SUPPLY CONTROL POWER SWITCH C60 BP2 SHEET 9 824 TO SHEET 11 BN2 T 8 1 TERMINAL BOARD DC24V 100W BATTERY POWER SUPPLY C60 CONTROL P C B RELAY CONTROL SWITCH TITLE DRAW No BOW THRUSTER REMOTE CONTROL SYSTEM 0037 09 0 AC220V 60Hz 19 700VA CONTROL POWER SUPPLY DC24V 100W BATTERY POWER SUPPLY o o a o o 60 6A CONTROL POWER SWITCH NORMAL AC DC24V SOLENOID VALVI SHEET 4 TB2A CONTROLLER DISPLAY amp MAIN CPU BOARD SP2 TO SHEET 12 SN2 TERMINAL BOARD A CONTROL P C B RELAY BOARD DRAW No STERN THRUSTER REMOTE i CONTROL SYSTEM 0037 10 0 C
59. TS INSTRUCTION MANUAL FOR THRUSTER CONTROL SYSTEM REMOTE CONTROL SYSTEM HYD PUMP STARTER amp LOCAL CONTROL BOX SPARE PARTS amp TOOLS LIST 4 1 ELECTRIC PART NOTE INSTRUCTION KT TCS Thruster Control System August 2005 KTE 11 E 2 cx Korea 265 0255 Fax 82 51 265 0250 USER S MANUAL OF KIE Thruster Control System KT TCS Contents 1 Introduction 1 1 Use 1 2 Basic specifications 2 System construction 2 1 The whole system construction 2 2 Terminal block diagram 1 2 3 Terminal block diagram 2 2 4 Terminal block diagram 3 2 5 Hardware construction 3 Main functions 3 1 Auto blade angle control follow up 3 2 Change control position 3 3 Manual control 3 4 Auto load control 3 5 Communication and analog output for VOR 4 System operations 4 1 Adjusting command value 4 2 Adjusting feedback value 4 3 Setting parameter 5 Layout drawing 5 1 Front panel 5 2 External diagram 6 Operating flow charts 6 1 Normal operation 6 2 Change control position 6 3 Auto load control 7 Parameter adjust unit 7 1 LCD display 7 2 Explanations for each key 7 3 Changing over to another address 7 4 Changing value of each parameters Appendix system parameter LTD PAGE 2 43 DOCU USER S MANUAL OF PAGE 3 OF 43 Thruster Control System KT TCS REY DOCU NO 1 Introdu
60. USER S MANUAL OF PAGE 35 OF 43 Thruster Control System KT TCS EM DOCU Appendix system parameters 1 Setting parameter amp value Function Range Degree x 10 gt 5 A D Degree x 10 A A D Degree x 10 gt 9 15 St bd wing command zero 2038 2058 17 Stbd wing command st bd 10 4075 4095 Remark Have no any effect if data was set or indicator on the above gt address KTE CO LTD USER S MANUAL OF PAGE 36 OF 43 Thruster Control System KT TCS DOCU Addres Feedback full scale Degree x 10 Feedback port 25 D 20 Feedback port 20 Feedback port 15 Feedback port 10 Feedback port 5 24 Feedback zero 25 Feedback st bd 5 26 Feedback st bd 10 7 Feedback st bd 15 Feedback st bd 20 9 Feedback st bd 25 30 Neutral zone Degree x 10 31 Dead band zone Degree x 10 2 Change over Interlock On Off 2n Change over Interlock zone Degree x 10 Port max limit Degree x 10 St bd max limit Degree x 10 6 Follow up start gab Degree x 10 37 Follow up S V on time SEC x 10 38 Follow up S V off time SEC x 10 Function o D 23 D 8 A A 0 D D D D Al nl sI TNI oio
61. WITHOUT THE PERMISSION OF HHI THIS DRAWING IS PROPRIETARY Do cac OD 5 __ 6 __ 7 LTD HEAVY INDUSTRIES CO 5 e Apeto a oi BA ei AI PART OF THIS DRAWING 152 INS 1 ROPRIETARY TO HHI MAYBE REPRODUCED WITHOUT THE PERMISSION OF CONTENTS FOR WINDING ALARM FOR WINDING WT11 WT12 W153 WT21 WT22 WT23 WT31 WT32 WT33 WT41 WT42 WT43 WT51 WT52 WT53 WT61 WT62 WT63 SH11 SH12 NOTE 1 WT11 12 13 41 42 43 Winding temp sensor U Pt 100 ohm 2 WT21 22 23 51 52 53 Winding temp sensor V Pt 100 ohm 3 WT31 32 33 61 62 63 Winding temp sensor W Pt 100 ohm 4 SH11 12 Space heater WTD SETTING POINT AMBIENT TEMP 45 C ew semen warma owenson _ rant no so PROJ 2 FILE 3 esm pen pes e O BESSER BY 4 S PARK SOME NONE _ PROJEC N 3 ri 3rd Angle ACC Y TERMINAL BOX WIRING DIAGRAM DUEB Kareg ows 4 047000 LTD HEAVY INDUSTRIES CO DRAWING IS PROPRIETARY TO HEECO NO THIS DRAWING MAYBE REPRODUCED WITHOUT THE PERMISSION OF
62. When operating the maneuvering dial the difference of position between the potentiometer incorporated in the maneuvering dial and that attached to feedback box transmitter results The voltage resulted from the difference of position is amplified and excites the solenoid valve in the hydraulic unit Therefore the blade of CPP begins shifting in the direction ordered by the maneuvering dial At the same time the potentiometer connected to the blade by means of link and chain begins turning too and when its position corresponds to the position of potentiometer in the maneuvering dial the voltage will be appeared and the solenoid valves is energized Thus the blade of CPP follows up the pitch ordered by the maneuvering dial 2 3 ALC Automatic Load Control When the main motor load signal exceeds the predetermined value which is set by ALC settino dial the pitch will be automatically reduced with a consequent reduction in load ALC setting level The ALC lamp will be lit up at that time Therefore if the main motor load lightens the pitch will be automatically increased to the value commanded by the maneuvering dial This function will be canceled by the switch ON OFF which was attached control panel 4 board This system is composed of micro computer type So it is possible to adjust necessary limits and functions by Ten Key Board Please refer to detailed methods for adjustment that were prepared on remot
63. ction 1 1 Use This manufacture is a private controller of the thruster which is used when a ship enters or leaves a port the main functions of the manufacture are to detect control input feedback value and to control blade angle of the thruster with the most optimal condition by follow up control algorithm Control command is done by port wing stb d wing as well as W H and the action is done with the command of related control position which can be changed simply by operating a button Each parameter which is necessary to control can be identified and changed with parameter setting equipment 1 2 Basic Specifications 1 2 1 Main control panel Bow Stern 1 Standard specifications Supply voltage DC 24V Current Temperature range OC 70 Output contact 10A 250VAC for magnet contact 2A 30VDC for signal output 2 Main control board 8 bit micro controller Digital dimmer 3 Input specifications Digital input 20 channel Analog input 7 channel Control dial potentionmeter 2K ohms KTE CO LTD 4 Output specifications Indication lamp For alarm 12 For information 7 For indication 9 For pitch bar Indication For current decimal with pitch indicating by mode switch Contact output 2 channel for S V operation 13 channel for signal output Alarm contact output System failure contactor Power failure contactor
64. dress of parameter setting equipment KTE CO LTD USER S MANUAL OF PAGE 21 OF 43 KTE Thruster Control System KT TCS DOCU 4 2 Adjusting feedback value Adjusting feedback value is equal to that of command and 2 positions for data identification are added in order to heiohten accuracies of data 4 3 Setting parameter o 02 03 05 7 0 Parameters in this system are saved at the memory in W H control panel and loaded when power is supplied initially setting and identifying each parameter are accomplished with another parameter setting equipment Refer appendix if you want to know the kinds and contents of parameters in system KTE CO LTD USER S MANUAL OF PAGE 22 OF 43 KTE Thruster Control System KT TCS AEN DOCU NO 5 Layout drawing 5 1 Front panel 1 W H control panel Bow THRUSTER CONTROLLER 0 CO LTD PAGE 23 OF 43 KTE USER S MANUAL OF REV Thruster Control System KT TCS DOCU NO 5 Layout drawing 5 1 Front panel 1 W H control panel Stern THRUSTER CONTROLLER KTE CO LTD PAGE 24 OF 43 DOCU NO CsrR USER S MANUAL OF Thruster Control System KT TCS Kim NAKASHIMA KTE 2 Wing control panel port wing KTE LTD PAGE 25 OF 43 DOCU NO Thruster Control System KT TCS USER S MANUAL OF Stb d wing KTE
65. e control system instruction manual 5 Specification of W H controller 1 General 1 Power supply DC 24V AC 220V 60Hz 19 2 Power consumption Current 3 0A 24V 3 Main CPU 8 Bits micro processor 2 Control power switch 220V DC24V ON OFF switch 3 Blade angle control dial under FOLLOW control mode Control dial position is shown as a scale notch Port 10 5 0 5 10 5780 The scale of control dial is illuminated by LED equipped inside the control panel 4 Blade angle control push button under NON FOLLOW control mode These two push buttons PORT STBD are only possible under NON FOLLOW mode A button was operated by push relevant solenoid valve will be energized The blade angle could be changed because this mode is not computer control 5 Blade angle indicator Actual blade angle is indicated by a LED lamp Port side Red STBD side Green 6 Main motor ampere meter Main motor ampere is indicated by four digit number During press the push button of meter side blade angle indicated 00 0 three figures Please supply AC 0 1A signal from starter panel CT 7 Thruster operation switches STOP FAN RUN PUMP RUN THRUSTER RUN The thruster will be stopped when the STOP switch was pushed and then FAN PUMP will be stopped after 2 secs with stop order by STOP button Control station The contro position will be changed when the push button was pushed under wing control station The lamp will be
66. eas 2 g wr ree 810 B v snau eH P z gt tas tas 8 Sb 1 WYLNAN 2 8s x 2 5 LNS K z val WIRING DIAGRAM 2 STERN THRUSTER REMOTE CONTROL SYSTEM R S ss j gt E vis gt o 1935 735 5 F a ole a _ eas 3s x 52 E 50453 Vl e Q S 95 as amm 245 82 5 5 ASL iR ass lt 135 2 Z dW31 4 i gt lt onion Www C 25 935 E 05 05 S aaas NW 935 535 px 56 S BE 2 wi nis D 2 6 7 pasty mac em za 4 YOLOW D pas LY vas ane i z Am MOT D 235 pe B _ ve ve gt 55344 MOT GAH D 135 Waski 135 FE h ss NOWWOD 935 935 gt lt asi peores z az 25 s ows e H 5 Peek 33 x vL 19015 01 O Fs B mm 5 _ PI g j 2 prod P MS 3 By paz ss 5 dois dWNd OAH
67. g change Button on Wing Lamp Flickered Feedback Value Wing Command Normal Operation change Button on KTE CO LTD USER S MANUAL OF REV PAGE 31 OF 43 Thruster Control System KT TCS DOCU NO KTE 6 3 Auto load control Tum on ALC switch Actual Current gt ALC set point u SN Off Actual ALC set point KTE CO LTD USER S MANUAL OF REV PAGE 32 OF 43 Thruster Control System KT TCS DOCU 7 Parameter adjust unit 7 1 LCD display 1 Setting parameter mode gt S 00 00000 5011 00000 S 02 00000 DATA gt Cursor which is indicate position of address S It means that each parameters are available to be set xx It means address 00000 It means value of each address No This is area of inputting address DATA This is area of inputting value Monitoring parameter mode gt 001 00000 M 01 00000 M 02 00000 No DATA gt Cursor which is indicate position of address M It means that each parameters are available to be monitored xx It means address 00000 It means actual value of each address No This is area of inputting address DATA It is not available in this mode LTD USER S MANUAL OF PAGE 33 OF 43 KTE Thruster Control System KT TCS DOCU NO 7 2 Explanations for each
68. i SR muo ee 5 TITLI 3rd Angle DSND KWANG 500 DATE 2002 07 10 Y TERMINAL BOX ASS Y CONTENTS EVD CHKD BY CHKD BY APPD BY WER SYSTEMS 3 025056 oie es ee ee 2 SPRING WASHER SUPS HEX BOLT 545 EARTHING TERMINAL TERMINAL BOX COVER Pi 3 2 BOLT EARTHIHG TERMINAL BLOCK D t AME Ci 1 Rev par CONTENTS Revo Br CHRD EY ceo Bv ero j porgpr ete ee ed NEP ERN ees mx n 2 N lt 2 E T 191 2 2 OF ri z 1 8 x 04 40 O 253 He B WT11 WT12 WT13 WT21 WT22 W123 WT31 WT32 WT33 WT41 WT42 WT435 WT51 WT52 WT53 WT61 WT62 WT63 ol tH 95 Wo 5 c e 1 WT11 12 13 41 42 43 Winding temp sensor U Pt 100 ohm Bor 2 WT21 22 23 51 52 53 Winding temp sensor V Pt 100 ohm z 3 WT31 32 33 61 62 63 Winding temp sensor W Pt 100 ohm 20 4 SH11 12 Space heater WTD SETTING POINT AMBIENT TEMP 45 C CADPROJ N jaro Hw wee unr __ I 3 Angle ACC Y TERMINAL BOX WIRING DIAGRAM HYUNDAI _ 7 NUS
69. interval and feedback value can reach the objective value quickly without overflowing command value Users have to set parameters with parameter setting equipment in advance and it is possible to set parameters properly per characteristics of every ship The kinds and contents of related parameters are as follows Follow up start gab data to decide starting point of follow up control Starting point of follow up control command value follow up start gab Follow up S V on time when follow up control S V active time Follow up S V off time when follow up control S V inactive time Dead band zone if each parameter and data in this range when they are compared they are regarded as same values applied items neutral command amp feedback command change over comparison All parameters can be identified and changed with parameter setting eqipment and operating method for parameter setting equipment can be referred in another manual KTE CO LTD USER S MANUAL OF PAGE 14 OF 43 KIE Thruster Control System KT TCS PIX DOCU NO 1 Interval time chart when P1 is compatible Command position Pitch Time SN ON SN OFF Time P1 follow up start position command position follow up start gab 2 Interval time chart when P1 is too long gt
70. key Name Information 0 Numeric 1 Numeric hon Numeric 3 Numeric 4 5 6 Numeric Numeric 7 8 Numeric Numeric 9 t is used for setting data 3 8 gt gt 3 gt gt GJ C 5 gt 2 used for entering data address is used for moving cursor to increase address used for moving cursor to decrease address is used for changing over to parameter setting mode used for changing over to parameter monitoring mode KTE CO LTD 34 43 USER S MANUAL OF REV Thruster Control System KT TCS DOCU NO 7 3 Changing over to another address 1 Method by using up down arrow key Press up arrow key to increase address Press down arrow key to decrease address 2 Method by numeric key Press address number that you want to move That number is displayed at area Press key to change over 7 4 Changing value of each parameters It is available in setting parameter mode Press address number that you want to change That number is displayed at No area Press ENT key to change over Press SET key Press available value for each parameter Press key to change value f value is not useful parameter will not changed KTE CO LTD
71. n follow up control In this system blade angle can be basicaly controlled by means recognizing angle that users input with CPU and controlling automatically with follow up control algorithm and another operation isn t necessary But users must operate manually in case of not being controlled automatically because of difficulties in CPU or related components for manual operation users must pull Non follow button in W H control panel when all control signals transmitted from CPU board are blocked forcedly and users can control directly with the button below control dial 3 4 Auto load control This is for protecting overload in follow up operation and controlled automatically by PI control depend on ALC set point If main motor actual load is more than preset load in follow up condition the blade angle is automatically reduced to the angle of preset load Current ALC set point SN inactivated SN Activated LTD PAGE 19 43 USER S MANUAL OF REV Thruster Control System KT TCS DOCU 3 5 Communication and analog output for VDR In this system there are communication port Serial RS 485 and 2 analog output 1 digital output Command signal 10V 10V Feedback signal 10V 10V Thruster run signal on off contactor RS 485 communication LTD USER S MANUAL OF PAGE 20 OF 43 Thruster Control System KT TCS DOCU
72. output and analog in out This is composed of CPU memory etc 2 Analog board This board is composed of hybrid analog input circuit this includes volume resistors to tune offset and gain for 5 channel analog inputs 3 board This is for digital input output It is consist of relay and etc 4 Display board This board is located in front of the case and composed of various indication lamps buttons dial for command input blade angle indicator ampere meter etc 5 Mother board This board is connected with CPU board directly This is supply DC power to system LTD Thruster Control System KT TCS DOCU NO 12 OE 43 USER S MANUAL 2 5 2 Wing control panel 1 Display amp mother board This board is located in front of the case and composed of various indication lamps buttons dial for command input blade indicator ampere meter etc KTE CO LTD KTE USER S MANUAL OF REV PAGE 13 OF 43 Thruster Control System KT TCS DOCU NO 3 Main functions 3 1 Auto blade angle contro follow up control Main function of this system is to control blade angle with command value That is to say this system controls blade angle automatically with command when follow up contro algorithm is used If feedback value becomes close to command value this system doesn t transmit S V control signal constantly but pulse signal with constant time
73. pendent of control circuit micro computer CPU abnormal Specification of wing controller 1 Blade angle control dial Control dial position is shown as a scale notch Port 10 5 0 5 10 5780 The scale of control dial is illuminated by LED equipped inside the control panel 2 Blade angle indicator analog apperance Actual blade angle is indicated by an analog meter And 10 nofch indicate the rated maximum blade angle position Indi scale 10 5 0 5 10 Port side Red STBD side Green 3 Main motor ampere meter analog apperance Main motor ampere is indicated by an analog meter Please supply 0 1A signal from starter panel 4 Control station The control position will be changed when the push button on the each wing controller was pushed under relevant control station The lamp will be steady condition with completion of change over If a control dial were not matched the lamp will be flickered The control change over is impossible at that time 5 Dimmer switch The LED lamp will be adjusted by dimmer push button 6 Thruster run lamp This lamp will be indicated during main motor run 7 Alarm lamp Two alarms were prepared as THRUSTER ABNORMAL OVERLOAD 8 Lamp buzzer test push button All lamp light up and buzzer sounds when depress LAMP BUZZER TEST push button 9 Buzzer stop push button Used to stop alarm buzzer and alarm lamp 10 Emergency stop push button
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