SM-TEMP Temperature Concentrator
Contents
1. Technical Support Email DCpower TAC QEmerson com Answers technical product and system OSP TAC Emerson com questions determines status of warranties and Phone 1 800 800 5260 contractual agreements for repair Services Design Deployment amp Optimization Email ES Services Emerson com Provides quotes and bid responses order Phone 1 800 800 1280 option 7 placement and scheduling for design and deployment and optimization services FreedomCare Secure EmersonNetworkPower com Download service amp maintenance reports online Spare Parts Email DCpower Spares Emerson com Pricing and PO processing of spare parts OSP Spares Emerson com including but not limited to breakers cables Phone 1 800 800 1280 option 5 fuses rectifier fans misc breaker and fuse panels enclosure fans doors amp switches etc DC Power Depot Repair Email DCpower Repair Emerson com Creates and processes RMAs determines Phone 1 800 800 1280 option 6 lead times and pricing provides repair shipping information and status DC Power Product Training Email DCpower Training Emerson com Requests for quotes order placement and Phone 1 800 800 1280 option 8 scheduling For More Information To learn more about service offerings from Emerson Network Power please contact your sales representative call 1 800 800 1280 option 7 email ES Services Emerson com or visit www EmersonNetworkPower com EnergySystems Emerson NYSE EMR based in2. Installation and User Instructions UM547490 Spec No 547490 Issue AF March 8 2012 P1 P8 NN UN NN NN Mw y Y N 4 VK XN NN i MSB LSB Hear View Figure 2 Connector Locations Mounting Mounting the SM TEMP A 6 DIN rail P N 116765 is included with each module Mounting the Battery Temperature Probes Danger Read the Safety Statement at the beginning of the Installation section before mounting the probes Refer to power system documentation for mounting guidelines Page 5 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited UM547490 Installation and User Instructions Issue AF March 8 2012 Spec No 547490 Electrical Connections Refer to Figure 2 for connector locations General e CAN bus and analog output connections are made to TB1 TB1 provides screw compression type terminals which accept a wire size of 28 16 AWG Strip 1 4 of insulation from each lead insert the lead in the wire cavity and tighten the screw Recommended torque is 2 in lbs e Power connections are made to terminal blocks TB2 or TB3 the other terminal block is available to feed this power to oth
3. Open or short condition in probe is indicated Check to ensure that at least one temperature probe is connected to the SM TEMP e STATUS LED illuminates GREEN Normal operation is indicated Module is powered and OK Module is powered operating correctly and has all Flashing Green temperature sensors operating correctly but two modules on the same CAN bus have the same address LED Red Module is powered but not operating correctly Module is powered and operating correctly but one or more Flashing Red temperature sensors has failed or has been unplugged To clear the alarm from failed or unplugged temperature sensors toggle S1 1 three times in rapid succession Module is not powered Table 3 Status Indicators OPERATING PROCEDURES Operation of the SM TEMP is completely automatic and User intervention should not be required ADJUSTMENTS Other than the initial setting of the maximum temperature average temperature switch and the address switches no adjustment of the SM TEMP is required or provided Refer to the Power System documentation for all Power System adjustment procedures TROUBLESHOOTING AND REPAIR Note Refer to the Power System documentation for troubleshooting possible Power System or Battery Temperature Probe failures The SM TEMP contains no user replaceable parts No attempt should be made to open or repair the SM TEMP If repair is required contact Emerson Network Power Note See Table 3 fo
4. Toll Free 800 800 1280 USA and Canada Telephone 440 246 6999 Fax 440 246 4876 Web EmersonNetworkPower com EnergySystems EnergyNet Secure EmersonNetworkPower com Emerson Network Power The global leader in enabling Business Critical Continuity EmersonNetworkPower com AC Power Embedded Computing Outside Plant Racks amp Integrated Cabinets Connectivity Embedded Power Power Switching amp Controls P Services DC Power Infrastructure Management amp Monitoring Precision Cooling ES Surge Protection
5. 0 5A at 125VAC 1A at 30VDC and 0 3A at 110VDC Note Do not apply voltages higher than 42 4 volts AC peak or 60 volts DC In the event of an alarm condition a closed loop circuit will be provided between terminals 3 and 5 of terminal block TB4 and an open loop circuit will be provided between terminals 1 and 3 of TB4 Refer to Figure 3 for alarm configurations Probes Plug the Battery Temperature Probe s into connectors P1 P8 on the SM TEMP Probe locations can be recorded on the label provided on the SM TEMP Page 6 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation and User Instructions UM547490 Spec No 547490 Issue AF March 8 2012 24V FORM C 48V ALARM CONTACTS ALARM USING BATTERY CLOSURES NC COM NO NC COM NO OOODd 00000 We BATTERY JUMPER BATTERY BATTERY uL BATTERY NO ALARM ALARM NO ALARM ALARM ALARM USING GROUND CLOSURES NC COM NO o0o00Q0 DOOD Oo o A D DOOD Oo cRouup JUMPER GROUND bom dm SEM NO ALARM ALARM ALARM USING RESISTIVE BATTERY CLOSURES Q OOo Qo o3o00 BATTERY BATTERY BATTERY BATTERY NO ALARM ALARM NO ALARM ALARM Resistive
6. L TBI 4 2 3 4 5 DoDD ONE 1 UNIT Black Wire ott 00000 TO CONTROLLER Red Wire NO CAN BUS CONNECTION REQUIRED TWO 2 UNITS H T L 00000 Za s SW RUF L gt L H gt H THREE 3 TO EIGHT 8 UNITS H T L H T L ooooo OTHER UNITS OR HERE SPLICE IN HERE ONE PAIR GOES ONE PAIR GOES INTO UNITS NOT OUT OF UNITS NOT ON THE END ON THE END DO NOT WIRE THE TEMP CONCENTRATOR THIS WAY STAR TOPOLOGY Figure 4 SM TEMP Connections when connecting the SM TEMP analog output to the Controller s temperature sensor port and not connecting into the Controllers CAN bus Page 8 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation and User Instructions UM547490 Spec No 547490 Issue AF March 8 2012 b When connected into the ACU CAN Bus When used with an ACU version 3 02 or later in lieu of connecting the analog output of the SM TEMP module to an ACU temperature port input the SM TEMP module can simply be connected at the end of the ACU CAN bus e The analog output connections ARE NOT REQUIRED e CAN bus connections are made to TB1 pins 3 5 See Figure 5 for correct CAN bus wiring A
7. St Louis Missouri USA is a global leader in bringing technology and engineering together to provide innovative solutions for customers in industrial commercial and consumer markets through its network power process management industrial automation climate technologies and tools and storage businesses For more information visit Emerson com Emerson Network Power a business of Emerson NYSE EMR is the global leader in enabling Business Critical Continuity from grid to chip for telecommunication networks data centers health care and industrial facilities Emerson Network Power provides innovative solutions and expertise in areas including AC and DC power precision cooling embedded computing and power integrated racks and enclosures power switching and controls infrastructure management and connectivity All solutions are supported globally by local Emerson Network Power service technicians For more information on Emerson Network Power s full suite of solutions specifically supporting the communications network infrastructure including NetSpan NetReach and NetXtend outside plant enclosures and equipment NetSure DC power systems and NetPerform Optimization Design amp Deployment services visit EmersonNetworkPower com EnergySystems Learn more about Emerson Network Power products and services at EmersonNetworkPower com Emerson Network Power Energy Systems North America 4350 Weaver Parkway Warrenville IL 60555
8. documentation for details Checking the Fail Alarm 1 Page 10 Unplug any temperature probe from the SM TEMP a Requirement The STATUS LED flashes RED b Requirement External fail alarms activate if connected Unplug all temperature probes from all SM TEMP units a Requirement Power System output voltage switches to a default setting of approximately 54 48 volts DC Plug all temperature probes into the SM TEMP a Requirement The STATUS LED illuminates GREEN b Requirement External fail alarms reset if connected c Requirement Control of Power System output voltage is returned to temperature probe s see Power System documentation This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation and User Instructions UM547490 Spec No 547490 Issue AF March 8 2012 CONTROLS AND INDICATORS The STATUS LED on the SM TEMP indicates possible trouble conditions in the SM TEMP e STATUS LED Does Not Illuminate A fault in the SM TEMP is indicated Check for proper input voltage 18 60 VDC and polarity at terminals 1 and 2 of TB2 or TB3 on the SM TEMP Correct as required e STATUS LED flashes RED
9. A A technical manual from the experts in Business Critical Continuity SM TEMP Temperature Concentrator Installation and User Manual UM547490 Issue AF March 8 2012 SPEC NO 547490 i EMERSON Business Critical Continuity Emerson Network Power and the Emerson Network Power logo are trademarks and service marks of Emerson Electric Co Lorain and Vortex are registered trademarks of Emerson Network Power Energy Systems North America Inc NetSure NetSpan NetReach NetXtend and NetPerform are trademarks of Emerson Network Power Energy Systems North America Inc All other trademarks are the property of their respective owners The products covered by this instruction manual are manufactured and or sold by Emerson Network Power Energy Systems North America Inc The information contained in this document is subject to change without notice and may not be Suitable for all applications While every precaution has been taken to ensure the accuracy and completeness of this document Emerson Network Power Energy Systems North America Inc assumes no responsibility and disclaims all liability for damages resulting from use of this information or for any errors or omissions Refer to other local practices or building codes as applicable for the correct methods tools and materials to be used in performing procedures not specifically described in this document This document is the property
10. NALOG OUTPUT CONNECTION NOT REQUIRED when connecting the SM TEMP to the Controllers CAN bus and not connecting the SM TEMP analog output to the Controller s temperature sensor port H T L TB 4 2 3 4 5 o0o0oo000 NO ANALOG OUTPUT CONNECTION REQUIRED CAN BUS INTERCONNECTIONS when connecting the SM TEMP to the Controller s CAN bus and not connecting the SM TEMP analog output to the Controller s temperature sensor port ONE 1 UNIT H T L 00000 C To end of power system s CAN bus remove power system s CAN bus termination plug TWO 2 UNITS H T L 00000 d TWISTED PAIR To end of power system s CAN bus C X gt remove power system s CAN bus termination plug L gt L H gt H THREE 3 TO EIGHT 8 UNITS H T L H T L H T L OOOO 00000 DOODO a S icc N S NO aa To end of power system s CAN bus OCX 12 FOO 2 200 remove power system s CAN bus termination plug OTHER UNITS OR HERE SPLICE IN HERE ONE PAIR GOES ONE PAIR GOES INTO UNITS NOT OUT OF UNITS NOT ON THE END ON THE END Figure 5 SM TEMP Connections when connecting the SM TEMP to the ACU CAN bus and not connecting the SM TEMP analog output to the ACU temperature sensor port Page 9 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosur
11. Value and Power Rating per application requirements Figure 3 Alarm Wiring TB4 Page 7 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited UM547490 Installation and User Instructions Issue AF March 8 2012 Spec No 547490 Interface Connection to the Power System a When connected to a Controller s Temperature Port Input The SM TEMP module is designed to interface with the following Controllers ACU ACU SCU SCU Use cable P N 547565 shipped loose with each unit e The analog output connections are made to TB1 pins 1 2 Refer to Figure 2 and Figure 4 When multiple SM TEMP modules are used the analog output of only one of the SM TEMP modules is connected to the controller s temperature port input e CAN bus connections are made to TB1 pins 3 5 See Figure 4 for correct CAN bus wiring ANALOG OUTPUT CONNECTION CAN BUS INTERCONNECTIONS when connecting the SM TEMP analog output when connecting the SM TEMP analog output to the Controller s temperature sensor port to the Controller s temperature sensor port and not connecting into the Controller s CAN bus and not connecting into the Controller s CAN bus H T
12. an one termination at a time or to simultaneously contact a termination and a grounded object Even a momentary short circuit can cause an explosion resulting in injury To avoid such short circuits and injury Wear eye protection at all times Remove watches bracelets and rings Use only tools having insulated handles If insulated tools are not available completely cover tool handles with a minimum of three half lapped layers of electrical tape e Ensure that wrenches with more than one working end have only one end exposed User Selections Switch S1 See Figure 2 for location of switch 1 Compensation Mode for SM TEMP Analog Output Maximum Average Temperature CAN Address switch position 2 sets the most significant bit switch position 4 sets the least significant bit Table 1 S1 Output Mode Switch Settings Note Up to eight 8 SM TEMP modules may be connected together via a CAN bus Use switch positions 2 4 to give each module a unique address See Table 2 SM TEMP Switch Positions Module Table 2 SM Temp CAN Bus Addressing Page 4 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited
13. e of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited UM547490 Issue AF March 8 2012 Installation and User Instructions Spec No 547490 Initially Starting and Checking Operation After all electrical connections have been made and verified perform the following procedures to start and verify SM TEMP operation Initial Startup 1 2 With the Power System operating verify that the STATUS LED on the SM TEMP is continuously illuminated GREEN a Ifthe STATUS LED does not illuminate check for correct voltage and polarity at terminals 1 and 2 of TB2 and or TB3 on the SM TEMP b Ifthe STATUS LED illuminates continuously RED the SM TEMP has failed Replace the SM TEMP c Ifthe STATUS LED flashes red update the temperature probe inventory by cycling output mode switch 1 the left most switch three times in rapid succession This should restore the STATUS LED to continuous green illumination Note that any alarms for open temperature probes will be permanently lost d Ifthe STATUS LED flashes green CAN address switches 2 4 on two SM TEMP units connected by single CAN bus are set to the same address Changing the switch settings on one of the affected SM TEMP units should restore the STATUS LEDs on both units to continuous green illumination Verify Power System output voltage is as required by the temperature of the battery Refer to the Power System
14. er SM TEMP units or other SM modules TB2 and TB3 provide screw compression type terminals which accept a wire size of 28 16 AWG Strip 1 4 of insulation from each lead insert the lead in the wire cavity and tighten the screw Recommended torque is 2 in Ibs e Alarm connections are made to terminal block TB4 TB4 provides screw compression type terminals which accept a wire size of 28 16 AWG Strip 1 4 of insulation from each lead insert the lead in the wire cavity and tighten the screw Recommended torque is 2 in lbs e he SM TEMP receives temperature information from temperature probes These are the same types used with the power system controllers ACU ACU SCU or SCU when the SM TEMP is not present The temperature probes plug into the eight connectors on the top row on the back of the SM TEMP P1 P8 Temperature probe connections are made by means of locking plug type connectors Input Power Note Observe correct polarity The side of the power input ground in a 48V system battery in a 24V system goes to the terminal while the side of the power input goes to the terminal Provide an external 1 1 3A fuse in the ungrounded input lead Connect power from a distribution fuse to either one of the two terminal blocks TB2 or TB3 1 Connect positive battery to terminal 1 of TB2 or TB3 2 Connect negative battery to terminal 2 of TB2 or TBS External Fail Alarm Alarm contacts are rated for
15. esigned for use in both 48V and 24V systems NetSure Power Systems can be operated in conjunction with one or more battery and or ambient temperature probes With a battery probe installed and connected the power system is designed to automatically increase or decrease output voltage as battery temperature decreases or increases respectively This maintains an optimum charge voltage to the battery with respect to temperature thereby extending battery life Each SM TEMP module receives temperature inputs from up to 8 solid state temperature sensors AD592B type These are the same temperature sensors currently connected to the temperature inputs of the SCU SCU ACU and ACU controllers The SM TEMP module provides a 125 kbps CAN output of the temperature of all connected sensors There are address DIP switches to allow up to eight 8 SM TEMP modules to operate concurrently on the same CAN bus The SM TEMP module provides an analog output of the average or the maximum DIP switch configurable of the temperatures of the connected sensors The output is a current source providing 1 A K The output is compatible with the temperature port input of the SCU SCU ACU and ACU controllers When multiple SM TEMP modules are used the analog output of only one of the SM TEMP modules is connected to the controller s temperature port input When used with an ACU version 3 02 or later in lieu of connecting the analog output of the SM TEMP m
16. odule to an ACU temperature port input the SM TEMP module can simply be connected at the end of the ACU CAN bus Via the CAN bus the ACU reads each temperature probe from each SM TEMP module Page 1 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited UM547490 Installation and User Instructions Issue AF March 8 2012 Spec No 547490 SPECIFICATIONS Electrical Input Voltage 18 60 volts DC Input Current 0 1 Amps Input Protection Internal 3 ampere fuse not user replaceable An external 1 1 3 ampere fuse should be user provided in the ungrounded input conductor Environmental Operating Ambient Temperature Range 40 C to 70 40 F to 149 F Temperature Measurement Range 25 C to 105 C 13 F to 221 F Storage Ambient Temperature Range 40 C to 85 C 40 F to 185 F Humidity Capable of operating in an ambient relative humidity range of 0 to 95 non condensing Altitude Will operate at any elevation between sea level and 10 000 ft Accessories Note This information is provided for reference Refer to power system documentation when ordering these accessories e Battery Temperature Probes Tempe
17. of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy oystems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Copyright 2012 Emerson Network Power Energy Systems North America Inc All rights reserved throughout the world Installation and User Instructions UM547490 Spec No 547490 Issue AF March 8 2012 TABLE OF CONTENTS Wieder c TTE S 1 SPECIMENON cue t H eee 2 VSAM NANO Mie gs cet uc c ons A Sa ale hdd 4 oal Be 1 11 9 ME 4 User Selections OWIICH S T enterica it idees en deme eto cea amnes ERO ei De dieser a merde dad a EE 4 MOUNINO pM RO RETE Hcr T 5 ElectnicalConnechoN S vnese det 2 wegen ies cool Gastar de eh ss tied Seta dab Lad S deiude 6 Initially Starting and Checking Operation ccccccecccccecsseeeeeeeeeeeeeeeeeesseeeeeeeeeeeeeeeeeaas 10 COMUOIS ANG INGICAIONS erica ttt cette tence atau ieee DD S 11 Operating Procedures 2 5 vede sv eae ele ele ee 11 JiejlBEPRI ECRANS tered deste tote DOE Oude doctor ee 11 Troubleshooting and Flepall zetebetui so et tuos ee eee 11 Revision FACC ONG ee E 12 DESCRIPTION This document provides specification installation and operational information for the SM TEMP Temperature Concenirator that is d
18. r Status Information Page 11 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited UM547490 Installation and User Instructions Issue AF March 8 2012 Spec No 547490 REVISION RECORD Description of Change LP 14929 LLP215397 Updated name to SM TEMP AF LLP215632 Update 547490 graphics on cover page page 1 and page 5 to reflect the new product label P N 548337 LLP216522 Update CAN Bus Linear Topology LLP216700 Misc updates LLP215582 Wire colors added to Figure 3 and misc updates Page 12 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited NetPerform Optimization Services At Emerson Network Power we understand the importance of reliable equipment it s critical to both your business and your bottom line That is why we offer a wide array of services to meet all of your network infrastructure needs
19. rature probe kits are ordered separately 3 meter P N 547749 10 meter P N 547750 Page 2 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited Installation and User Instructions UM547490 Spec No 547490 Issue AF March 8 2012 Dimensions FRONT VIEW RIGHT SIDE VIEW BOTTOM VIEW Figure 1 Dimensions in inches Page 3 This document is property of Emerson Network Power Energy Systems North America Inc and contains confidential and proprietary information owned by Emerson Network Power Energy Systems North America Inc Any copying use or disclosure of it without the written permission of Emerson Network Power Energy Systems North America Inc is strictly prohibited UM547490 Installation and User Instructions Issue AF March 8 2012 Spec No 547490 INSTALLATION Safety Statement DANGER Installation of this equipment should only be performed by a qualified installer following approved safety procedures This equipment is used in conjunction with batteries Batteries are an energy source that can produce high amounts of electrical current NEVER allow a metal object such as a tool to contact more th
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