LB 800 Installation and User Manual
Contents
1. WATERMACHINES LAND BASED 800 INSTALLATION MANUAL amp OWNER S MANUAL Spectra Watermakers riposa Road San Rafael CA 94901 Phone 415 526 2780 Fax 415 536 2787 E mail spectra spectravatermakerscom Www Spectrawatermakers com Introduction to the LB 800 The Spectra nenalr known as he Clark Pap wax h roduced in 1997 and has comal reed since Its but f modern non corrosive Pressure relief ve Front View Quick disconect iting o facilito maintenance Double rubber mounts forio absorb vibration Filter Module Getting Started Unpack the system and insect make sure tha ir has not been damaged in shipment Refer the shipping liz for your system to make sue you have received the compo ents lied Do not discard any packaging unul you have found and identified al of the Bats The small installation pat ae listed on te Kt li Warning We will not be held response for shortages and or right damage that are not reported within thirty days ef he ship dte Study the system layout diagram component photos and description before beginning your installation This will sist you i understanding the function of ach component Layout he system Before stating the installation iden th location where each module and component will te placed Insure that tere i proper clearance around the components Tor removal of ites and system sevice Als check ta make sue yo have adequate bin2. e and use large Stans deel pot to eate solution in The leaning solution throughout he system will rat s in and out of he pot An i o beat he one or gallons of nil water 16 1207 on e main stove Before mixing inthe cleaner and iint the system Prod cally stop and the solution Perform he deaning procedures while the ship in acceptable sea water for pursing and ing Note Procedures are the same for the and SCA cleaner A Spectra Cleaning Compound or SC mas be mis with rsh water a ro co tin af compound 1 3 gallons 121 mater o have the proper soin a rage of vo gallos of water end presen ise 180 sytem vtr obe i red ino the miza A 189 stom conter of compound Not Ie system is not equipped with a Service Flush Modul use a portable pump rated t 3GPM or les and a eat 40 pst Use Chlorine fee water Disconnect the fed hse at the ow meter and connect th pump discharge hos w the mete 1 Perform a fes water ush as described in the normal operation section 2 Connect the Ike Service Hos othe Service connection on the Module and Sete alveo Service Place the Hose in a clean bucket containing gallon of chlorine fee 3 Disconnect be bine discharge hose and connect the bine service hose ta tbe Clark Pump Bine discharge fing Run the hose the bucket 4 Mix 1 container of SC 2 or SC 3 lenin compound with the water in
3. fed pump nd regle te ecd flow to 63 GEM 22 LPH Reconnect e ses 3 Star the feo pump and run the system without presu foe 20 minutes to purge the Storage chemicals The system should have an pen low pressure on he gauge of abut 30 4 Close the pressure relief vale The resur should ise to 100 PSI 7 Bar and air Several minutes qan making ote ih fed water is brackish or fresh be pressure will Bewer Regale tbe led How to 6 GEM 5 Allow he syste to run for 5 0 minutes and then test the pdt with your hand led Sint esr U the produ i below 750 PPM it is considered potable and maybe diverted tobe nk Ire sytem is equipped wit customer supplied sh water fash Cael fer and valve A water rate must be regulated to LSGPM or less Ease iha this s de ase by ining he rt of ene out of he system Cose the service valve open the Tish Valve and collect he hone in a graduated to time the How System Operation Normal operation he system has been plkled or stored use the New system startup procedure 1 Check to see thatthe feed water regulator valve i open to its comet position Tun the product valve tothe Sample positon 3 Sure the feed pump and check for flow Ale five mite check the product water wit your hand held salty teste Ii is god you may diver tino You tank 4 Run the system vati you have filed Your ink or have made enough to meet your e uiemenis for several das op the ed pump Open he f
4. g and hose before starting additonal parts may be ordered Shipping List 2 High Pressure Clark Pump and a 40 Reverse Osmosis Membrane Modules Accumulatoe Tank Monitor Gauge panel Installation Fines Kir Hand held Salinity monitor SIL 75mm Hose 25 Fet 34 1 Stm Hos 10 Feat E Tit product tibing 50 5 Feed Water ow meter DEI peeriher sssembly Product sampling 3 way valve 2 Brine Service Hose Ofsionl Flu h Service Module Product Water Manifold Product Water and Pressure Gauge Tube Installation Spacer Sep 1 Dissmbl ting componens Step 2 th Nut fst then se the bevelled ide of he Spacer to push he Grab Ring onto the tube no more than Slip the Ding over he tube do bald he Spacer ia Place f the Grab Ring ofr rim back te tbe o about tibe tende ose ring Step 3 Gent ihe tube into the body and loosely thread on he nut Step 4 Push the tube into the body uni bottoms out then hand tighten the ut DO NOT OVER TIGHTEN 1 4 Tube Fitting Assembly New System Start Up and Testing Warning Damage may occur If the purge sequence is bypassed and the membrane ie pressurized with storage chemical in i 1 Fiat Check That gt The fed water pump is ea and primed 7 Alf you ose conection ate ght The presse le ale is um gt The sapling valve s set to the sample positi 2 Disconnect the fed water ose athe prefiero Clark Pump Inlet Stu he
5. he bucket 5 Make sure the pressure rele valve on the Clark pump is Open unpressuized by turning 1 2 turn counterclockwise 6 Tum on the fush modal pump Cicult the cleaning chemical inthe system for approx rately 20 minutes Allow the chemical to stand in the system for about 2 bouts crating i ccaionaly The solutions ct more rapidly if kept warm Clean Up Remove the quick disconnect fom the Clark pump hine discharge and replace the Tse Remove the prefers dian the Fier housings and replace the prefers with clean dry Tum te service valve 180 back toits original posto restore be sytem to its operating cone main Fallow the New System Startup Procedures to purge the chemicals fom te Spectra Watermakers parts st SC STORAGE CHEMICAL SC 2 CLEANER SC CLEANER BASIC CRUISER SMIC FILTER CHARCOAL FILTER 20 MICRON FILTER FILTER HOUSING O RING OFF SHORE KIT Suggested Spares Part Number KIT CHEM SCI KKIT CHEM SC2 KITCHEN KIL BCK h ERFIC CC Fr pre soon KIT OFFSH Part Numbers
6. into the pump ate ong seals with a tagt head These sould never leak and should never Ye over tightened lf one of te tube nus sas to led it can be un hreaded sealed wih a bit of silicone geste or cone seal and with two wrenches tightened very ight The Membranes gt The menibnes need to be cleaned only when they have lost upto 155 of thei capacity duc fouling othe product quality degrades The leading case of fouling is from holo fl grow that occus when the ste is left unused without fishing or pking Fouling om mineral scaling can happen during operation under certain sea water conditions and fiom aust Monitor te product salinity abd fed press fr higher thn normal eaings for he conditions Other conditions can cause high pressure such a cod fed wate or clogged fiers Low product flow is usually due to low voltage damaged feed pump or Clark pump Look for al other causes before cleaning he membrana Membrane life an be shodened by excessive cleaning gt There ae two pes of cleaner acid and alkaline The acid cleaner SC 3 will move min ral sealing The alkaline cleaner SC 2 is used remove Biological D products oil nd din particles that get past he prefiere I membrane performance is reduced and hey have not been pickled recently cleaning With both chemicals is recommended The acd cleaner Should be used fist If tbe membrane fais to respond to both cleanings his an indication fof another problem with the system or that i ime to
7. ion reste th system to is operating eatiguaion Not Ihe system is not equipped with aServic Flush Module use portable pump rated at GIA or loss and less 40 pst Use Chloe fice watar Disconnect fed his te ow meter and connect the pole pump discharge hos w the meter Winterizing Storage Procedure 1 Perform a fesh water fas as described in the normal operation section Connect e Intake Service Hau to he Service connection onthe SericeFlush Module and set he valve to Service Place he Hase in clan bucket containing gallon of chlorine fice 3 Diconnect the bine discharge hose and connect sevice hose to the Pump Bie discharge fing Run the hose to he bucket 4 Pour 2 gallons of Propone Geol Pole water anrcas ito he bucket 5 Make sure the pressure relief valve on the Clark pump is Open unpressurized by turning 12 trm counterclockwise Tum on the servicefus pump 26 he in he system for approximately 10 minis Clean Up Remove the quick disconnect fom he Clark pump hine discharge and replace the hose Remove che peers drin the Fier housings and replace the peas with clean dry Turn be service valve 180 back to its original posto restore be sytem to its operating The product water sytem will no be protected and shouk be drin outwith com pres i Noe Ite system is not equipped with aServic Flush Module use portable pump ttd at SGPM
8. ish water fish valve and stt he fuh pump Flu fe 2 12 minutes or ntl fish water begins to appear t the in discharge Return Ash valve to i run poston Yeu may now leave the system unatended for up to fiv days without fuer station We recommend operating the system tor longer period and effecting a PW flash tian un ing the machine every day and not Mashing the system NOTE Flush water must be chlorine fre Use only product water or water fered through an activated charcoal iter atthe manufacture specified flow rt Long Term Storage Procedures Waterm kers ate best run continuously When aot in use biological growth inthe mem ate i the leading cause of membrane fouling A warn environment will cause oe rol than old envionment The fesh water sh system wil greatly reduce C growth but may not stop completly in cenn conditions If an optional Zeta Guard fr Z Brune water wesent system aille inthe system then eee to ve day fading will maintain system a long s fresh watt is vied and tbe chari fr System Storage or Pickling te system is to be eft unused for moe than five days perform the following storage dure The procedure induces chemical compound ino the system iat prevents bio Jogicl grown This procedure requies water which can be mado withthe Specials er Chareoal ers last maximum af 6 months once wetted Spectra SCA a special storage compound used by the US Navy Its form
9. or loss and less 40 pa Use Chloe fice watar Disconnect fed hse te ow meter and connect the pole pump discharge hos to the meter Maintenance General Pevodicaly inspect he ene system fr leakage and chu on the tubing and ose Repair any leds you fid as soon as practical Some crystal formation around the Clark pump blocks is nomal Wipe down any salt encrusted anas with damp ch Do aot tolerate Teak or comoson they will damage the waermaker The Prefiter gt Service the prefer on reglr basis The pressure will rie on he remote gauge when the filer becomes diy Extremely fillers will ham system performance and may use the Fed pump to cycle om the high pressure sth P To service the ites shutoff he service valve open the housing discard the older Clean out the housing bow reasemble the housing with new 5 micro fter element Leave dey until nox stp Use only Spectra approved filters o you may void your waranty The filters may be leaned several ies with a of sh and water in bucket hy be he fier housing O ring Wi silicone pese The Charcoal Fresh Water Flush Filter Replace the chaco filter element lea every 6 months This ir prtets the men ne by removing chorine from the fresh ush water Use only Specra replacement The Clark Pump lack pump equis no routine maintenance except inspection for leaks Tighten any hose lamps or the show signs o leakage The High Pressure headed
10. replace the membrane Contact Spectra Watermakers before removing a membrane Membrane Cleaning For normal cleaning the SC 3 Acid Cleaning Compound is used fist hen the SC 2 Alkaline Cleaning Compound I ow Dio fuling is poset the SC 2 may be used fnt Using ht wa ter if possible up to 120 4SC is recommended as geal enhances the ability of he cleaners to do thes job 1 the history of the sytem is unknown or has been fr an extended length of ime and biological growth is present t s recommended that be system is cleaned with SC 2 sing an ltemate source of unchlorinated fes water before the syste ia run under pressure Simple test can be performed to see if iological growth has occured Before running the sy tem remove the prefers and examine their condition If he housings are full of smelly dico fed water the system was nt properly stored Ista clean pofle if they were Bad Next check the membrane Detach the vine discharge hose and lead to bucket Open the pressure fee valve one tum and manually run he system for 30 seconds Examine the bine water if its discolored and smell bad perform an SC 2 cleaning with atemate source of ated water before running the system pressurized Ire bine is ly clean the system can be purge run nema and check al foc perfomance Clean the membranes only i performance is reduced Heating the water is One way to do this to find camp stov
11. ulated to be compatible withthe modern engineering plastics and composites inthe Spectra pumps Do mot use any substitute except propylene Glycol If vou wish to use glycol for storage folio the winterking isiuctons SC Strage Compound has to e mized at a ratio Of 1 Spectra container to 3 gallons 12L of fresh water to have the proper luin for Short term storage under 10 months use 12 of a container Caution contact with skin eyes or lungs with the storage chemical Storage Procedure 1 Perform fei water fush as describe in the normal operation section 2 Connect the Intake Service Hose tothe Service connection on Service ish Modul and set he valve to Service Hose in a clean bucket containing 1 gallon of che ine fee water Disconnect the bine discharge hos and connect the vine service hos to the Clark Pump discharge fing Run he ose to the bucket 4 Mis 1 container or SC 1 stage compound with he wate inthe bucks 5 Make sure the pressure relie valve an the Clark pump is Open unpressurizd by turning 1 2 turn counterclockwise 6 Tum the services pump Circus the storage chemical in he system for approx masly 10 minutes Clean Up Remove the quick disconect from the Clark pump bine discharge and solace the viia ose Remove the ptefiten drin the er housings and replace preis with clean dry Tum the service valve 180 back tois original posit
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