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ClearMark Printer User Manual

1. e 2 A delay action 230 115V AC gt Printer controller This device is subject to special conditions regarding its connection to the main power supply for European countries The supply impedance at the point of connection to the public electricity supply must not exceed 0 14 i 0 09 Ohm If it does consult the power supply company before connecting the device to the public supply system Rockwell Automation Publication 1492 UMO008A EN P June 2010 Introduction Chapter J Installing the Printer Driver All necessary printer driver settings are made automatically by the ClearIools software Before you begin with the installation of the software and the printer driver insert the Printer Driver amp Software CD ROM included in delivery into the CD ROM drive of your computer The CD starts automatically and shows the language selection screen shown below If the CD does not start automatically start the Setup exe file found on the CD Figure 3 1 Language Selection AB Allen Bradley Printer Driver amp Software mm Be 1 Please select your language and confirm by clicking the gt gt button Figure 3 2 Printer Driver Installation CXERPEROTIERESEEETER Cer 1 First install the printer driver 2 Select Install Printer Driver ClearMark Printer gt Vista XP Win2000 For WindowsXP Win 2000 see page 3 2 For Windows Vista see page 3 11 Rockwell Automation Publication 1492 UMO0
2. 3 18 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 34 Default Printer Install Printer Driver Select and set Printer BAr Printer Name lt GelSprinter GX 3000 3050N gt Change settings for Printer Name GelSprinter GX 3000 3050N Restore Defaults Resets settings to the initial status 10 Double click on the printer names to display the printer settings 11 Click Continue Figure 3 35 Status Monitor Status Monitor This enables you to check printing progress error display etc Select how to display Status Monitor me monitor Refresh interval Refresh Status Monitor 10 second s 12 Deactivate the status monitor and click Next Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 19 Chapter 3 Installing the Printer Driver Figure 3 36 Installation of Printer Driver Successful lier oneris sem Printer D rreer Installation Complete The printer drreer installation was completed Refer to the followang report Printer diver installation loq File creation date 2008 05 14 14 05 41 F HDISETUP version 1 20 0 1 Computer name BINBIN PC Login user name Binbin Operating system Microsoft Windows Vista 4 m t You must restart pour computer to use the new printer driver Do vou want bo restart your computer now Yes
3. File Print to nd the card Specific Marker Card Calibration If Needed Notes Affects only the specific marker card you are adjusting Continue with this section only if you are not satisfied with the calibration after steps 1 25 General calibration may not create the best printing alignment on all types of marker cards To create calibration values for specific marker cards complete the steps below 1 Similar to what was done with general calibration in the first column of the desired marker card place a capital X five marker tags down See Figure 5 10 Notes It is critical to select this tag Turn off the heat setting so the card can be cleaned and re used Rockwell Automation Publication 1492 UMO008A EN P June 2010 5 5 5 6 Chapter 5 Calibration Figure 5 10 2A Se off Batusd sasan ATERA B 2 Print the test card 3 Ifthe text is not centered go to File gt Adjust Marker Type See Figure 5 11 Adjusting Offset of Cards Figure 5 11 Adjust Marker Type 1492 M5X5 1492 M5x5 Please insert the actual width and height in the fields below x b Yt i Specified Size Ideal Value Actual Size W D width 228 mm width 3 100 Height 50 8 mm Height Y 00 100 te _ Options Use this setting For the Following printers O GelSprinter Gx 3000 3050N_2 LI Microsoft XPS Document Writer GelSprinter GX 3000 30
4. Agreement To continue the installation you must accept the agreement SOFTWARE LICENSE AGREEMENT TOU THE END USER SHALL USE THIS SOFTWARE THE SOFTWARE ACCORDING TO THE TERMS OF THIS AGREEMENT BY LOADING THE SOFTWARE INTO ANY COMPUTER YOU ARE AGREEING TO BE BOUND BY THESE TERMS IF YOU DO NOT ACCEPT THE TERMS OF THIS AGREEMENT VOU M Y NUT LOAD THIS SOFTWARE INTO ANY COMPUTER Grant of License The Software is licensed for use by you for the equipment packaged with the Software or designated by its supplier the equipment rau are permitted ta use the Software on any computer which permits electronic access to the equipment You are mot C don t accept the agreement Mext gt Cancel X 1 Accept the license agreement and click Next Figure 3 12 Connecting the Printer Install Printer Driver x lt Printer Port gt Select how the printer is connected Hint If vou don t know how the printer is connected click Hint ome C Connected with USB cable lt Back Cancel 2 Select the LAN Connection option and click Next Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 13 Installing the Printer Driver Install Printer Driver Add anew USB port Connect 2nd printer or more with USB 9 3 Select the option shown above and click Next Figure 3 14 Default Printer lf Printer
5. Click No Figure 3 27 Status Monitor Es Status Monitor This enables you to check printing progress error display etc Select how to display Status Monitor Status Monitor display settings baby ow Ary gt LITE Refresh interval Refresh Status Monitor f 0 second s Corcel 6 Deactivate the status monitor and click Next 3 14 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 28 Installation of the Printer Driver Successful Install Printer Driver lt Prnter D rreer Installation Complete gt The printer drreer installation was completed Refer to the followang report Printer diver metalation log P File creation date 2008 05 14 13 15 53 HDISETUP version 1 20 D 1 Computer name BIMBIN PC Login user name Binbin Operating system Microsoft Windows Vista 4 m t 7 After you click Finish the installation of the printer driver is finished Network Connection Windows VISTA 1 On the printer press the Menu key the arrow keys and the Enter key to select the submenu Host interface followed by Network setup and IP address 2 Press the Enter key again to display the IP address of the printer 3 Now enter lt http IP address ipp gt in your Web browser please enter the printer IP address using the following format XXX XXX XXX If the IP address contains blocks with less
6. File Set Printer Correction See Figure 5 7 Figure 5 7 Set Printer Correction 1492 M5X5 Step 1 Select Printer Select printer For this Marker Type GelSprinter GX 3000 3050N buc Page Margin Step 2 Print Test Page In order to determine the printer Feed rate you have to print a rectangle with a specified size first Specified Width x 228 mm Specified Height Y mm Print Rectangle Step 3 Measure Actual Size Please measure the actual height and width of the rectangle and insert this values into the Fields below Actual Width 2 9 Actual Height Y o nfn CD GENITORI Print Adjusted Rectangle 25 EM c o coax Rockwell Automation Publication 1492 UMO008A EN P June 2010 Calibration Chapter 5 23 See Figure 5 8 for horizontal adjustments 24 See Figure 5 9 for vertical adjustments Figure 5 8 gt If X appears on this half of the If X appears o this half of the card decrease card increase the Actual Width the Actual Widt X number to X number to move it back to center move it back to center e Figure 5 9 If X appears on this half of the card increase the Actual Height Y number to move it back to center If X appears on this half of the card decrease the Actual Height Y number to move it back to center 25 After making changes to the Width or Height Click OK Then select
7. Name lt GelSprinter GX 3000 3050N gt Double click on the printer names to display the printer settings 5 Click Continue Rockwell Automation Publication 1492 UM008A EN P June 2010 3 7 Chapter 3 Installing the Printer Driver Figure 3 15 Status Monitor Install Printer Driver x Status Monitor This enables you to check printing progress error display etc Select how to display Status Monitor iY Only when errors occur Start monitoring when EI starts Monitor printers using same port by one monitor Always display icon v Notify cartridge replacement earlier Refresh interval Refresh Status Monitor 1 0 ES second s lt Back Cancel 6 Deactive the status monitor and click Next Figure 3 16 Installation of the Printer Driver Successful Install Printer Driver lt Prnter Diver Installahon Complete gt The printer diner mstallation was completed 2008 05 14 16 10 13 1 20 D 1 VM XPSP2EN WUser Microsoft Windows XP Ser w 7 Select the option shown above and click Finish 8 Open Start gt Settings gt Printer Windows 2000 or Start gt Printer and Fax XP Select the printer which you have just installed and then right click to get to properties Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 17 Printer Driver Properties L
8. Printer Driver amp Software CD Inserting the marker cards in the ClearMark printer loader ATTENTION The ClearMark printer loader is suitable for use with Allen Bradley marker cards only ATTENTION Bent or broken side strips marker cards can result in the loader malfunctioning Rockwell Automation Publication 1492 UMO008A EN P June 2010 6 1 Chapter6 X First Time Use Description of the Marker Card Figure 6 1 Description of marker card A Project marking surface B Marking surface C Side strips D Feed in direction Insert as shown Make sure the marker cards are inserted in the correct way with the project marking surface facing towards the ClearMark printer Figure 6 2 Insertion instructions Insert the marker cards into the loader so that they are touching the end stop IMPORTANT lfthere are no marker cards loaded in the card feeder the loader button on the display will be flashing Load a marker card and then press the loader button 6 2 Rockwell Automation Publication 1492 UMO008A EN P June 2010 First Time Use Chapter 6 Heating Settings ATTENTION Do not exceed the maximum permitted stacking height when filling the loader ATTENTION You can insert complete or half marker cards Do not mix complete or half marker cards Stacking heights Do not stack the marker cards above the height of the loader paper stop Figure 6 3 Stacking heights in the loader ATTENTION U
9. Publication 1492 UMO008A EN P June 2010 5 7 Chapter5 Calibration Note For examples of drifting text See Figure 5 14 and Figure 5 15 Use the yellow center lines as reference Figure 5 14 Note to edit Center all lines on each column of the marker tags 10 If the text gradually drifts to the right of the tags decrease the Width X value 11 11 If the text gradually drifts to the left of the tags increase the Width X value 12 If the height is not set correctly the text will gradually drift out of alignment from top to bottom See Figure 5 15 Figure 5 15 Note to edit Center all lines on each column of the marker tags 13 If the text gradually drifts up decrease the Height Y value 14 Ifthe text gradually drifts down increase the Height Y value 5 8 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Chapter 0 First Time Use Checklist Overview of the necessary steps sv oce d pe e 8 Turn on ClearMark printer Start ClearIools software Setup printer in ClearTools Calibrate the ClearMark printer Select marker card and enter text Insert the marker cards which correspond to the ClearTools file in the ClearMark printer loader On the ClearMark printer select the correct heat setting for the inserted marker cards Start printing with ClearTools A detailed description for using the ClearIools software can be found in the manual located on the
10. X is centered proceed to step 19 15 Ifthe X is not centered go to File gt Print and click Calibration 16 See Figure 5 4 for horizontal adjustments 17 See Figure 5 5 for vertical adjustments Note When making adjustments use maximum increments of 0 5 mm 5 2 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Calibration Chapter 5 18 After makinga change Click Save Then click Print to check the card a If centered go to step 19 If not go back to step 15 to center to center Figure 5 4 n 3 If X appears If X appears on this half of on this half of the card E the card increase the decrease the Left number 5 Left number to move it back to move it back Figure 5 5 eg If X appears on this half of the card increase the Top number to move it back to center If X appears on this half of the card decrease the Top number to move it back to center Rockwell Automation Publication 1492 UMO008A EN P June 2010 5 3 Chapter 5 Calibration 19 Placea capital X in the upper right corner as shown See Figure 5 6 You can leave the X in the first column because it will not move with these upcoming changes 20 Goto File gt Print and click Print Figure 5 6 21 Ifthe X is centered you are done calibrating and are ready to print See section on printing 22 Ifthe X is not centered Go to
11. back on Turn the printer off then back on The inserted ink cartridge is empty Replace the ink cartridge No ink cartridge has been installed Properly install the ink cartridge The temperature is abnormally high Turn the printer off and then on again If the message is still displayed contact your local Allen Bradley distributor or Rockwell Automation technical support The temperature is abnormally low Turn the printer off and then on again If the message Is still displayed contact your local Allen Bradley distributor or Rockwell Automation technical support Please wait for a moment The printer is currently cleaning or flushing the print head Please wait for a moment The ink is running out Be prepared to replace the ink cartridge Cat No 1492 PRINTINK K Black Cat No 1492 PRINTINK C Cyan Cat No 1492 PRINTINK M Magenta Cat No 1492 PRINTINK Y Yellow Rockwell Automation Publication 1492 UMO008A EN P June 2010 8 5 Chapter 8 Notes 8 6 Troubleshooting Rockwell Automation Publication 1492 UMO008A EN P June 2010 Technical Data Application Printing technology Print quality Printer drivers Printing software oystem requirements Feed Interface Power supply Fuses Operating location Ambient Temperature Approximate dimensions without output rail L x W x H Approximate Weight Ink System Ink Collector Unit Range Included in delivery Rockwell A
12. bo axit Ehe Setup wizard 6 After the installation successfully concludes click Finish Figure 4 3 Completing installation E ClearTools Setup lal xl Completed the Clear Tools Setup Wizard ick the Finish button bo exit the Setup Wizard s Le onm 7 The software can now be started from its desktop icon or from the selection gt Start Programs gt ClearTools ClearTools Pri nter Driver Setti ngs If you are not using ClearTools please contact your local Rockwell Automation sales office or Allen Bradley distributor for additional information The driver settings can be done directly in the ClearIools software Please take the following steps 1 Select Tools from the menu pull down and then click Options 4 2 Rockwell Automation Publication 1492 UMO008A EN P June 2010 ClearTools Software Installation Chapter 4 Printer Setup 2 In the Options window select the ClearMark folder Figure 4 4 Configuring ClearMark Ce x DJ Environment Generi J Plotter c3 Select Printer be Gener a ee Properties Prinberde Current Configuration p ea ol os iL FastTrack All necessary settings For the printer driver of ChearMork val be configured Subomatically Exexube Printerdrreer configuration All Printed reer sethongs voll be set Lo default Reset Printerdrrier configuration 3 Click Execute Printer driver configuration 4 Select the print quality The r
13. changes in temperature and humidity Ensure that the ClearMark printer is not exposed to direct sunlight strong light or excessive heat Avoid locations subject to impact shocks or vibrations Do not place on a table joined to other tables to avoid transmission of vibration Do not install the device in dust filled surroundings When installing ensure that the ClearMark printer is sufficiently ventilated on all sides Install the ClearMark Printer near a socket outlet ensuring that the plug can be easily removed at all times Dimensions of the printer system including the out put rail Lx W x H approx 50x 19 7 x 11 8 in 1270 x 500 x 300 mm Weight Approx 65 Ib 30 kg IMPORTANT Observe recommended minimum clearance requirements and install printer on a freely accessible sturdy level surface 2 2 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Initial Set Up Chapter 2 Output Rail Installation Insert the output rail so that it snaps into position Figure 2 2 Output Rail Installation Connecti ng the power cord The supply voltage must correspond to the system voltage given on the ClearMark printer serial label Connect the plug in power connection to a nearby grounded outlet ensuring it is easily accessible A ATTENTION Only connect the printer to a properly grounded and correctly fused outlet Do not use an outlet already being used by devices that are turned on and off at regular
14. etc N ATTENTION Parts of the device can become hot during operation At the end of its life this equipment should be X collected separately from any unsorted municipal waste Disposal of the ink cartridge The empty ink cartridges can be disposed of with general waste Disposal of the ink waste pad If the operating panel displays the following messages Ink Collector is full Replace Ink Collector Unit or Ink Collector almost full the ink waste pad must be replaced The ink waste pad contains a collecting membrane Dispose of the ink collector unit with general waste i Rockwell Automation Publication 1492 UMO08A EN P June 2010 Application Preface The individual marking of equipment can be quickly and conveniently carried out using the ClearMark printer The ClearMark printer uses a innovative permanently readable printing process to print marker cards for switching devices machines terminal blocks cables conductors and other industrial controls A secure and permanent label is made possible and is resistant to wiping and scratching UV stability and high printing resolution for all marker cards The ClearMark printer allows you to print very small fonts graphics colors logos and even images Even the smallest diagrams are easy to read permitting you to increase the marker s information density The Rockwell Automation warranty does not cover faults or damage to the printer resulting from the use of non appro
15. in damage to the print head Ink is used when a new ink cartridge is inserted and when the ink tank cover is opened because the ClearMark printer always carries out a reliability check Always handle ink cartridges with care otherwise ink could spill and cause contamination Never touch the ink supply outlet of the ink cartridge or the area around it Please note that it is possible that the ink cartridges could fall out of the carrier ATTENTION The ink cartridges are sealed units Under normal N circumstances ink will not leak out of an ink cartridge If you get ink on your hands wash them thoroughly with soap and water If you get ink in your eyes rinse immediately with water 1 4 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Maintenance Ink Cartridge Installation Ink cartridge from starter kit Insert ink cartridges into Snap in place corresponding carriers e I xblack 1 x cyan 1 x magenta 1 x yellow Figure 7 4 Color System Color System Cr INK CARRIER A tul W 1 Open the ink cartridge cover 2 Remove the ink cartridge carrier Rockwell Automation Publication 1492 UM008A EN P June 2010 Chapter 7 1 5 Chapter7 Maintenance 3 Remove ink cartridge Install new ink cartridge 5 Check the alignment and the assembly of the ink cartridge carrier Then carefully place it into the printer using the following guidelines Pay special attention to whether
16. installation configuration and troubleshooting we offer Tech Connect support programs For more information contact your local distributor or Rockwell Automation representative or visit http www rockwellautomation com support Installation Assistance If you experience an anomaly within the first 24 hours of installation review the information that is contained in this manual You can contact Customer Support for initial help in getting your product up and running United States or Canada 1 440 646 3434 Outside United States or Use the Worldwide Locator at http www rockwellautomation com support americas phone en html or contact Canada your local Rockwell Automation representative New Product Satisfaction Return Rockwell Automation tests all of its products to ensure that they are fully operational when shipped from the manufacturing facility However if your product is not functioning and needs to be returned follow these procedures United States Contact your distributor You must provide a Customer Support case number call the phone number above to obtain one to your distributor to complete the return process Outside United States Please contact your local Rockwell Automation representative for the return procedure Documentation Feedback Your comments will help us serve your documentation needs better If you have any suggestions on how to improve this document complete this form publication RA DU002 available
17. it off Leaving the printer on ensures optimal ink life and print quality Is the printed image unclear or doubled Make sure that the printer is situated on a flat even surface The printer should be located at a site that s free from vibration or excessive forces A marker card becomes stuck caught in the device Switch off the device then switch it on again The card caught in the device will be transported out of the device The print is irregular either too strong or too weak If there is a problem with the print quality such as irregular print or inappropriate ink quantity the following issues should be addressed e Isan old ink cartridge being used Rockwell Automation Publication 1492 UMO008A EN P June 2010 Troubleshooting Chapter 8 Ink cartridges should only be used before the expiration date e Is the print quality setting correct Using the ClearTools software make sure that the printer driver is set correctly to either Standard or Quality See page 4 3 Dirty or spotted printouts If the printed marking surface is dirty or spotted focus on the following Have you touched the unprinted marker card Avoid touching the unprinted marking surface before the printing process Are the marker cards aligned correctly Verify the alignment of the inserted marker cards e Isan original ink cartridge being used If you do not use an original ink cartridge or if you are using a refilled cartridge the
18. port NS Enter the Printer Name or IP address and a port name for the desired device Printer Name or IP Address ENPA Port Name ENPA lt Back Cancel 12 Enter the hostname see above RNPAXXXXX of the printer in this window Here XXXX is the number of your printer Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 21 Exiting the Install Wizard Add Standard TCP IP Printer Port Wizard Completing the Add Standard TCP IP Printer Port Wizard You have selected a port with the following characteristics SNMP Yes Protocol RAW Port 9100 Device RNPA35281 Port Name RNPA35281 Adapter Type RICOH Network Printer C model To complete this wizard click Finish The connection is then added 13 Verify that a connection to the selected printer exists in Device 14 In the dialog box for the finished installation click Finish Windows VISTA USB Port Windows VISTA 1 Insert the Printer Driver amp Software CD ROM included in delivery into the CD ROM drive of your computer The CD starts automatically and waits for the language to be selected If the CD does not start automatically start the Setup exe file found on the CD 2 On the main menu Printer Driver amp Software select the option Printer drivers ClearMark Printer and the Operating System The Operating System will now issue a message stating t
19. print quality can worsen and functional problems can result Only use original ink cartridges as the ink is specially formulated to fuse with the marker cards Check the settings for the printer driver If a problem occurs with regard to the printer status use Clear Tools to check the printer driver please refer to ClearTools User Manual Opening the Maintenance Cover During Printing Printing will be aborted if the maintenance cover is opened when the printer is printing After the cover is closed printing will resume briefly and then be aborted The card will be fed forward but remains in the device A transport error will be signalized via the display blue LED will light up Switch off the device then switch it on again The card caught in the device will be transported out of the device Opening the Ink Tank Cover During Printing Printing will be aborted if the ink tank cover is opened when the printer is printing After the cover is closed printing will resume briefly and then will be aborted The card will be fed forward but remains in the device A transport error will be signalized via the display blue LED will light up The ink tank status indicators will change to empty The printer will automatically re initialize the ink tank system takes up to 2 minutes Rockwell Automation Publication 1492 UMO008A EN P June 2010 8 3 Chapter8 Troubleshooting Switch off the device then switch it on again The card caught in the
20. than three digits per block please add leading zeroes for example 10 gt 010 The System window will now open and display the hostname of the printer RNPAXXXXX Here XXXXX represents a figure If you are unable to open the web address that you have just entered you may have to deactivate the proxy server just to enable you to gain access to this page Proceed as follows to access this option in the Internet Explorer click the Iools menu then Internet options click the Connections tab and then click the LAN settings button Now uncheck the option Use a proxy server for your LAN Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 15 Chapter 3 3 16 Installing the Printer Driver Figure 3 29 Internet Options nene Opt ions Teal a sea Security Privacy Content Connections Programs Advanced General To set up an Internet connection click Setup Setup Dial up and Virtual Private Metwork settings Add Add VPN Remove Choose Settings if you need to configure a proxy Settings server For a connection amp Never dial a connection Dial whenever a network connection is not present Always dial my default connection Current hn Set default Local Area Network LAN settings LAN Settings da nok apply to dial up connections LAN settings Choose Settings above For dial up settings 9 Cem Am Figure 3 30 LAN Settings Local
21. unit is Flashing currently heating up The heating unit is Flashing currently heating up Both Not Illuminated A marker card may be stuck in the heating unit Excess temperature was reached Upper temperature limit has been reached The heating unit is not activated Troubleshooting Information Turn off the system and then turn it on again in order to initialize The marker card is then transported out of the printer If the card is not fed out of the printer proceed as follows e urn off the printer and wait until it has cooled off e Unplug the power cord If possible remove the marker card from the system Restart the system e f the problem remains please contact your local Allen Bradley distributor or Rockwell Automation Technical Support The heater is shut off immediately Wait until the heating unit has cooled off When the heating unit is cooled off the system will be automatically reactivated If the error occurs again please contact your local Allen Bradley distributor or Rockwell Automation Technical Support The heating unit has reached a limit value The current print job is finished The next print job is then delayed until the heating unit cools but then automatically processed Wait until the unit has reached its operating temperature 1 minute Wait until the unit has reached its operating temperature 1 minute Heating is deactivated This setting can be used f
22. you are installing black or colored inks 6 Presson the middle of the ink cartridge carrier and push in until it snaps into place 7 Repeat this step for all ink cartridge carriers 8 Close the ink cartridge cover IMPORTANT Run through the installation procedure as detailed in the instructions before turning on the printer Replacing the Ink Collector Unit ATTENTION If the ink comes into contact with your eyes wash out immediately with water If the ink comes into contact with your skin wash the affected area thoroughly with soap and water If you swallow ink rinse your mouth and drink plenty of water Replace the ink collector unit if the following message is issued in the display Replace Ink Collector Unit 1 Turn OFF the printer 2 Remove the new ink collector unit from the packaging Use the included gloves 3 Remove the full ink collector unit from the printer 1 6 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Maintenance Chapter 7 Figure 7 6 Replacing the ink collector unit Place the full ink collector unit into the provided bag and dispose Insert the new ink collector unit into the printer Close the cover so that it snaps firmly into place Turn ON the printer Qo d AN P message in the printer display requests you to reset the internal counter or the display continues to display the message Replace Ink Collector Unit 9 Press the Menu key 10 Use t
23. 08A EN P June 2010 3 1 Chapter3 Installing the Printer Driver Windows XP Windows 2000 USB port Windows XP Windows 2000 Figure 3 3 License Agreement Install Printer Driver 1 Accept the license agreement and click Next Figure 3 4 Connecting the Printer Install Printer Driver 2 Select the USB cable option and click Next For LAN settings see page 3 5 3 2 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 5 Installing the Printer Driver Install Printer Driver 3 Make sure the printer is turned off Click Next Figure 3 6 Automatic Recognition of the USB Connection Install Printer Driver Turn on the printer when its window appears The printer driver will now be installed Figure 3 7 Default Printer a Install Printer Driver Da you Want to use this printer as the default printer Rockwell Automation Publication 1492 UM008A EN P June 2010 3 3 Chapter 3 Installing the Printer Driver 5 Do not define the printer as the default printer Click No Figure 3 8 Status Monitor Install Printer Driver x Status Monitor This enables you to check printing progress error display etc T Select how to display Status Monitor F Always ontop v Only when error s occur Start monitoring when PC starts _ Monitor printers using same port by on
24. 4 GelSprinter GX 3000 3050N Properties 31x Security Accessories Advanced ptions General Sharing Ports Advanced Color Management S GelSprinter GX 3000 3050N Print to the following port s Documents will print to the first free checked port Printer Port LlLPT2 Printer Port LlLPT3 Printer Port O COMI Serial Port O COM2 Serial Port LlCOM3 Serial Port LlCOM4 Serial Port x Add Port Delete Fort Configure Port v Enable bidirectional support Enable printer pooling Cancel Apply Help 9 Click on the Ports tab and then Add Port Figure 3 18 Printer Connections vailable port types Local Port ch n Standard TCPITP Pork SEEE Ims ThinPrint Print Park Monitor For VT are Mew Pork Type Cancel 10 Select Standard TCP IP Port and New Port Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 9 Chapter 3 3 10 Installing the Printer Driver Figure 3 19 TCP IP Printer Port Add Standard TCP IP Printer Port Wizard X Welcome to the Add Standard TCP IP Printer Port Wizard Y ou use this wizard to add a port for a network printer Before continuing be sure that 1 The device is turned on 2 The network is connected and configured To continue click Next Back 11 Click Next Figure 3 20 Add Port Add Standard TCP IP Printer Port Wizard X Add Port RS For which device do you want to add a
25. 50N O tiusmkevprnto011USMKEPD0467 C e values Note If the X is centered leave the offset values at 0 5 To make horizontal adjustments see Figure 5 12 6 To make vertical adjustments see Figure 5 13 Rockwell Automation Publication 1492 UMO008A EN P June 2010 If che X on the test card is not centered make adjustments to the offset Calibration Chapter 5 Figure 5 12 7 If X appears If X appears on this half of on this half of the card decrease the Offset X a value to move it back to center the card _ increase the Offset X a value to move it back to center Figure 5 13 ony If X appears on this half of the card increase the Offset Y b value to move it back to center If X appears on this half of the card decrease the Offset Y b value to move it back to center Notes When making adjustments use maximum increments of 0 5mm To enter a negative value add a dash before the desired number Adjusting Width Height of Cards Note Only complete these steps if you are not satisfied with calibrating the offset values 7 To determine if the width or height of a card needs to be adjusted place a capital X in all of the far left bottom and far right tags 8 Print the test card 9 If the width is not set correctly the text will slowly drift out of alignment from left to right See Figure 5 14 Rockwell Automation
26. Add Standard TCP IP Printer Port Wizard This wizard helps you add a port for a network printer Before continuing be sure that 1 The device is tumed on 2 The network is connected and configured To continue cick Next 17 Click Next Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 21 Chapter 3 3 22 Installing the Printer Driver Figure 3 40 Add Port r Add Standard TCP IP Printer Port Wizard Add Port S For which device do you want to add a port S M Enter the Printer Name or IP address and a port name for the desired device Printer Name or IP Address RNPAXXXXX Port Name RNPAXXXXX 18 Enter the hostname see above RNPAXXXXX of the printer in this window Here XX XXX is the number of your printer Figure 3 41 Exiting the Install Wizard Add Standard TCP IP Printer Port Wizard Completing the Add Standard TCP IP Printer Port Wizard Tou have selected a port wath the follwing charactensties SHMFP vex Protocol RAW Fest 3100 Device RNPAXXXXX Pest M aeree RNFAXXXXX Adapte Type RICOH Network Printer C model To complete thit wizard chek Finish Bak Fnsh Came The connection is then added 19 Verify that a connection to the selected printers exists in Device 20 In the dialog box for the finished installation click Finish Rockwell Automation Publication 1492 UMO008A EN P June 2010 Chapter 4 ClearTools Softwa
27. Area Network LAN Settings xj Automatic configuration Automatic configuration may override manual settings To ensure the use of manual settings disable automatic configuration Automatically detect settings _ Use automatic configuration script ia EL Iaz LN oa Proxy server 1 Use a proxy server For your LAN These settings will not apply to dial up or YPN connections Address Advanced Bypass proxy server For local addresses cance Once you have carried out the procedures described above take the CD ROM Printer Driver amp Software included in the range of supply and insert it into the CD ROM drive of your PC The CD ROM will start automatically At this point you must select a language Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 If the CD does not start automatically click SETUP EXE on the CD Ensure you have administrator rights for your local computer 5 On the main menu Printer Driver amp Software select Printer drivers ClearMark Printer gt VISTA XP Win2000 6 The Operating System will now issue a message stating that an unidentified program wants to access your computer Click Allow The installation process will now start Figure 3 31 License Agreement Install Printer Driver License Agreement Please read the following License Agreement To continue the installation you must accept
28. ClearMark Printer amp 3 Allen Bradley Catalog Numbers 1492 PRINT110 1492 PRINT220 User Manual 113 HT iiiiill n THE Allen Bradley Rockwell Software Automation Important User Information In no event will Rockwell Automation Inc be responsible or liable for indirect or consequential damages resulting from the use or application of this equipment The examples and diagrams in this manual are included solely for illustrative purposes Because of the many variables and requirements associated with any particular installation Rockwell Automation Inc cannot assume responsibility or liability for actual use based on the examples and diagrams No patent liability is assumed by Rockwell Automation Inc with respect to use of information circuits equipment or software described in this manual Reproduction of the contents of this manual in whole or in part without written permission of Rockwell Automation Inc is prohibited Throughout this manual when necessary we use notes to make you aware of safety considerations N ATTENTION Identifies information about practices or circumstances where there is a chance of person injury ATTENTION Identifies information about practices or circumstances that can lead to property damage or economic loss Attentions help you identify a hazard avoid a hazard and recognize the consequence IMPORTANT Identifies information that is critical for successful applicati
29. at http www rockwellautomation com literature Allen Bradley Listen Think Solve Rockwell Automation Rockwell Software ClearMark and ClearIools are trademarks of Rockwell Automation Inc www rockwellautomation com Power Control and Information Solutions Headquarters Americas Rockwell Automation 1201 South Second Street Milwaukee WI 53204 USA Tel 1 414 382 2000 Fax 1 414 382 4444 Europe Middle East Africa Rockwell Automation Vorstlaan Boulevard du Souverain 36 1170 Brussels Belgium Tel 32 2 663 0600 Fax 32 2 663 0640 Asia Pacific Rockwell Automation Level 14 Core F Cyberport 3 100 Cyberport Road Hong Kong Tel 852 2887 4788 Fax 852 2508 1846 Publication 1492 UMO008A EN P June 2010 Copyright 2010 Rockwell Automation Inc All rights reserved Printed in Germany
30. ckwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 24 Installing the Printer Driver Install Printer Driver x Lonfirm before Installing Printer Driver Confirm the power switch of the printer is off before installing the printer diver ek 3 Make sure that the printer is turned off Click Next Figure 3 25 Automatic Recognition of USB Connection Install Printer Driver SS Auto detect USB Port 1 Confirm that the printer is connected to your computer with the USB cable 2 Tum on the power switch of the printer 3 The computer should detect a printer automatically Please wait It may take some hime to detect a printer When you connect via LAN or to a printer port manually chick Stop Auto detecting Confirm that Found New Hardware Wizard is not in use When it i m use close Found New Hardware Wizard and this screen then start over the installation e Searching a connected printer Stop Auto detecting 4 When this window appears turn on the printer The printer driver will now be installed Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 13 Chapter 3 Installing the Printer Driver Figure 3 26 Default Printer Install Printer Driver am e Do you want to use this printer as the default printer 5 Do not set this printer as the system default printer
31. device will be transported out of the device Control Panel Messages See the following table for the meaning of messages displayed on the control panel 8 4 Error Message Power off on call service if error reoccurs Ready Printing Close Duplex Unit Cover Change Setting Tray setting change Energy Saver Loading Ink Ink Collector almost full Ink Collector is full Replace Ink Collector Unit Network Interface Board Error Guide Board is open Close the Guide Board Hardware Problem Ethernet Resetting Job Close Top Cover or reset the Duplex Unit correctly Offline Meaning An error has occurred switch the printer off and then on again If the message is still displayed contact your local Allen Bradley distributor or Rockwell Automation technical support The printer is able to print Printer is currently printing A cover or lid is opened Close all covers and lids The paper format in the selected loader does not correspond to the specified paper format Reset the driver settings using the ClearTools software The printer is changing its settings Please wait for a moment The printer is in low energy mode The printer is ready for use Ink is being supplied Please wait for a moment The ink waste pad is almost full Make sure that a new ink waste pad is readily available Cat No 1492 INKCOLLECT The ink waste pad is full Replace it with a new one An error in the netwo
32. e Iools menu then Internet Options click the Connections tab and then click the LAN settings button Now uncheck the option Use a proxy server for your LAN Figure 3 10 LAN Settings Local Area Network LAN Settings ajx Automatic configuration Automatic configuration may override manual settings To ensure the use of manual settings disable automatic configuration Automatically detect settings Use automatic configuration script Address Proxy server Use a proxy server For your LAM These settings will not apply to dial up or VPM connections Address Port Advanced Iv Bypass proxy server For local addresses TNI Once you have carried out the procedures described above take the CD ROM Printer Driver amp Software included in the range of supply and insert it into the CD ROM drive of your PC The CD ROM will start automatically At this point you must select a language If the CD does not start automatically click SETUP EXE on the CD Ensure you have administrator rights for your local computer On the main menu Printer Driver amp Software select the option Printer drivers ClearMark Printer and the Operating System VISTA XP Win2000 Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 5 3 6 Chapter 3 Installing the Printer Driver Figure 3 11 License Agreement Install Printer Driver License Agreement Please read the following License
33. e Print Heads 22 ioo Aree he eect atteoks ea 7 1 Replacino Tnk C AFt ldPes d cox werd gerendi A a 1 4 Replacing the Ink Collector Unit 2o eaa b Ed obe Eier 7 6 Genera leanne wena eee uc e E SUE ree ards beats 7 8 Transport and 5hIpIHelib eu ond oc pt debris 7 9 Chapter 8 Trouble Shooting LED Enor Displays 6h esate ots a apis des oras 8 1 General Trouble SBOOCIBIP teg ota ede snes ee EI d 8 2 BtFOt NIOSSADOB 64 coe oh lea dM rendu Nai eae Ha 8 4 Appendix Technical Aan e Xe nied hres tlc A e tcd Appendix 1 Information Concerning the Technical Documentation Accuracy of the Technical Documentation Terms of Use Preface Preface The documentation for the ClearMark printer consists of the following parts e User Manual Publication Number 1492 UM008A EN P This manual is found on the CD It has been written for personnel who will be operating performing simple maintenance and service work on the printer e Quick Start Guide Publication Number 1492 QS002A EN P These instructions have been written for personnel who will be installing and setting up the printer These instructions detail the use of the ClearMark printer This manual will help you set up and use the ClearMark printer It contains information concerning the initial setup of the printer and the use of the Clear Tools software In addition it contains troubleshooting tips technical specifications and ordering data These operating instructions have bee
34. e ee 2 Click Execute Head Cleaning 3 The cleaning process is initiated This can take several minutes to run 4 After the process has been executed by ClearMark print out a marker card and check the printing quality Repeat this process if necessary or run through a head flushing process Rockwell Automation Publication 1492 UMO008A EN P June 2010 Maintenance Chapter 7 Head flushing The head flushing process cleans the print head when a printed image appears very blurred The flushing process uses more ink than the head cleaning Please take the following steps 1 Select Cleaning type 2 and the corresponding print heads Figure 7 3 Thorough cleaning Cleaning select Prirker Ceaninacype 1 Head Cleanina Current Configuration Cleans the Printhead when colors are blurred ig FartTrack Printhead 1 M Y Printhead 2 k C Cleaningtype 2 Head Fliushing Head Flushing consumen more ink than Head Cleaning Eyes 14M Y OLE 2 K Cj Execute Head Elushing dede d 2 Click on Execute Head Flushing 3 The cleaning process is initiated This can take several minutes to run After the cleaning is complete print out a marker card and check the printing quality Repeat the process if necessary IMPORTANT Repeat the cleaning procedure if the print results are not satisfactory It is possible that after multiple cleanings the print heads remain clogged and the printer s
35. e monitor Always display icon v Notify cartridge replacement earlier Refresh interval Refresh Status Monitor fi D second s lt Back Cancel 6 Choose Newer Display Status Monitor Figure 3 9 Installation of Printer Driver Successful mem Printer Driver lt Prnter Diner Installation Complete The printer diner mstallation was completed 2008 05 14 16 10 13 1 20 0 1 VM XPSFZEN WUser Microsoft Windows XP Ser 7 Click Finish Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Network Connection Windows XP Windows 2000 On the printer press the Menu key the arrow keys and the Enter key to select the submenu Host interface followed by Network setup and IP address Press the Enter key again to display the IP address of the printer Now enter http IP address ipp in your Web browser please enter the printer IP address using the following format XXX XXX XXX If the IP address contains blocks with less than three digits per block please add leading zeroes for example 10 gt 010 The System window will now open and display the hostname of the printer RNPAXXXXX Here XXXXX represents a figure If you are unable to open the web address that you have just entered you may have to deactivate the proxy server just to enable you to gain access to this page Proceed as follows to access this option in the Internet Explorer click th
36. ecommended setting is Quality Print Please select Premium Print only when printing intricate graphics This will result in more ink usage and a slower print process 5 Confirm the driver settings by clicking Finish Figure 4 5 Selecting the print quality Select Print Quality i X Please select print quality C Premium Print Back Cancel The printer setup is intended for setting the precise zero point and for setting the different marker card types Rockwell Automation Publication 1492 UMO008A EN P June 2010 4 3 Chapter4 Clearlools Software Installation Adjust Marker Type 4 4 Please read and refer to the Quick Start Guide and ClearIools manual found on the Printer Driver amp Software CD After the software installation these are available on your computer In order to compensate for physical changes to the marker cards refer to specific card calibration on page 5 5 Please read and refer to the ClearIools manual found on the Printer Driver amp Software CD Rockwell Automation Publication 1492 UMO008A EN P June 2010 Chapter 5 Calibration General Calibration Calibrating the ClearMark Printer Note Affects all Cards 1 To open ClearTools Go to Start gt Programs gt Rockwell Automation gt ClearTools gt ClearTools Double click on 1492 M5XS 5 in the variant list Inthe first column 5 marker tags down place a capital X as shown See Figure 5 1 Note It
37. ements in mm 3 94 100 Fi 9 84 050 lt gt 7 87 200 Figure 2 1 shows the necessary clearance requirements for optimal air circulation and insertion and removal of the marker cards Also listed are the grip locations for moving IMPORTANT Refer to the Quick Start Guide Publication Number 1492 08002A EN P for set up instructions Parts Included in Delivery After you have received the ClearMark printer and taken it and all accessories out of its packaging make sure that you have received all of the following parts e ClearMark printer Power cord e USB cable Rockwell Automation Publication 1492 UMO008A EN P June 2010 2 1 Chapter2 Initial Set Up Quick Start Guide ClearMark Printer user manual this document ClearlIools Software user manual Printer driver and ClearIools software CD Two marker cards Cat No 1492 M5X5 Output rail IMPORTANT ALAN cable and extra ink cartridges are not shipped with printer Set U p Select a suitable location for the ClearMark printer considering the following factors Place the ClearMark printer on a flat stable surface larger than the base area of the printer The ClearMark printer will not operate properly if it is tilted or at an angle Ensure there is sufficient space to allow the marker cards to be ejected without obstruction from the printer Avoid installing the ClearMark printer in any location where it is subject to rapid
38. er type color material and operating time of the ClearMark printer Please check the wipe and scratch resistance in regular intervals ATTENTION If a print job is unintentionally carried out without heating it is possible to send an empty print Job to the printer and set the correct heat settings H1 H2 The ClearMark printer is now prepared for the first printing Start up a new print job with the ClearTools software Rockwell Automation Publication 1492 UMO008A EN P June 2010 General Maintenance Cleaning the Print Head Chapter Maintenance Even if the printer will not be used for a prolonged period do not turn it off When using again please observe the following The print head nozzles can become dried up or clogged You should periodically use the printer in order to avoid such damage The printer should be turned on at least once a week for a few minutes If you do not use the printer for a long time always check first to see if the nozzles are clear If necessary clean the print heads by following the procedure on Cleaning the print head and then start the printing If you do not use the printer for a long time imperfections may then develop in the printing even if multiple print head cleanings are carried out If this happens shut down the printer for 30 minutes Turn on the printer again and run through print head cleaning Then try printing a marker card IMPORTANT For printer maintenance comple
39. hat an unidentified program wants to access your computer 3 Click Allow The installation process will now start Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 11 Chapter 3 3 12 Installing the Printer Driver Figure 3 22 License Agreement Install Printer Driver K License Agreement Please read the following License Agreement To continue the installation you must accept the agreement SOFTWARE LICENSE AGREEMENT m rBUL THE END USER SHALL USE THIS SOFTWARE THE SOFTWARE ACCORDING TO THE TERMS OF THIS AGREEMENT Er LOADING THE SOFTWARE INTO ANY COMPUTER YOU ARE AGREEING TO BE BOUND BY THESE TERMS IF YOU DO NOT ACCEPT THE TERMS OF THIS AGREEMENT YOU M Y NOT LOAD THIS SOFTWARE INTO ANY COMPUTER Grant of License The Software is licensed for use by you for the equipment packaged with the Software or designated by its supplier the equipment You are permitted to use the Software on any computer which permits electronic access to the equipment au are nat T don t accept the agreement Next gt Cancel 1 Accept the license agreement and click Next Figure 3 23 Printer Port Install Printer Driver Printer Pork Select how the printer is connected IF vou don t know how the printer iz connected click Hint Connected with USB cable 2 Connected via LAN 2 Select the option Connect with USB cable then click Next Ro
40. he arrow keys to select System then press the Enter key 11 Confirm the following display texts by pressing the Enter key Menu System System Ink CU Replace Overflow may occur if Unit is not replaced Reset counters Reset complete Power Off On 12 Turn the printer OFF then ON again Rockwell Automation Publication 1492 UM008A EN P June 2010 1 1 Chapter7 Maintenance General Cleaning Clean the outside of the printer regularly by wiping it with a soft cloth that is either dry or moistened with water If the dirt does not come off wipe the printer with a cloth moistened with a neutral cleaning agent Next wipe with a cloth moistened with water and then with a dry cloth Transport and shipment IMPORTANT Preparation ATTENTION Do not use volatile chemicals such as benzene thinning fluid or insecticide on the printer The use of such chemicals can result in damage to the printer including cracks or color changes If you use a cloth moistened with a cleaning agent be careful that you only clean the outside of the device None of the moisture should be allowed inside of the printer ATTENTION In order to avoid dangerous electric shock you should only clean the outside of the printer Contact your local Allen Bradley distributor or Rockwell Automation Technical oupport if the printer needs to be checked adjusted or repaired Do not take the printer apart and do not try to conduct modifications or repai
41. heating It goes out as soon as the printer reaches its normal operating temperature Rockwell Automation Publication 1492 UMO008A EN P June 2010 1 7 Chapter 1 Product Overview Rotating the Operating and Control Panel Display 1 8 Status Error Display This is the status indicator when printing Blue The print job is being processed e There are additional print jobs in the queue e A general process error has occurred while processing this print job Ink collecting tray is full Orange Ink collecting tray is almost full Data IN LED This LED flashes when the printer is receiving data from the computer The display is illuminated when pending data is waiting to be printed Transport LED This shows the status or an error relating to the transport system As delivered the display is designed for operating from the right It can also be rotated 180 counter clockwise in 90 increments It can be turned back 180 until it snaps into place The unit can be re positioned by using the round indentations Figure 1 11 Display Figure 1 12 Rotation of the Display Rockwell Automation Publication 1492 UMO008A EN P June 2010 Unpacking and Inspecting Chapter 2 Initial Set Up Carefully take all parts out of the packaging Always use two people to move the printer and make use of the grips available IMPORTANT Keep original packaging for future shipment Figure 2 1 Clearance Requir
42. ine and online modes When the button is lit the printer is online and data can be received from the host computer When not illuminated the printer is offline and data is not received Form Feed This button ensures that the printer prints any data received while online which was not initially printed because the marker card format or type was not the specified format or type Job Reset When the printer is online you can press this button to abort a running print job Esc Press this button in order to get back to the previous screen AV These buttons can be used to raise or lower the setting values on the display By holding down one of the buttons you can quickly raise or lower the displayed value in increments of 10 These buttons are also used to navigate through the various menus Rockwell Automation Publication 1492 UMO008A EN P June 2010 Product Overview Chapter 1 PEE Press this button in order to execute the menu command shown on the display Enter Key Heating 1 Activates or deactivates the full heat output of the fuser Heating 2 Activates or deactivates the reduced heat output of the fuser Loader Activates or deactivates the loader function feeds the marker card through Inlay Activates or deactivates the inlay function for printing materials other than marker cards Temp LED This is the status indicator for overheating in the fusing unit This LED illuminates during over
43. intervals such as copiers or fans gt A ATTENTION Do not connect to a switched or timer controlled outlet ATTENTION Never use a worn out or damaged power cord If you connect the ClearMark printer to a power supply via an extension cable ensure that the total nominal current of all the devices connected to the extension cable does not exceed the ampere rating for that extension cable In addition you should ensure that the total nominal current of all the devices plugged into the wall mounted socket outlet does not exceed the ampere rating for that socket outlet Keep the main cable power cord undamaged and keep it in its original state Do not place any heavy objects on it Do not pull on it with force and do not bend it more than necessary Ignoring these instructions can lead to electrocution or fire Rockwell Automation Publication 1492 UM008A EN P June 2010 2 3 Chapter 2 2 4 Initial Set Up N ATTENTION Do not carry out repairs to the device Unplug the ClearMark Printer and contact a qualified service engineer if either of the following occurs The power cord is worn or damaged The plug is worn or damaged Power supply Connect the power cord to the ClearMark Printer and grounded outlet 220 240 VAC or 100 120 VAC Make sure that the plug is completely inserted Top fuse e 10A delay action 230V AC 12 5 A delay action 115V AC Power circuit of the fusing unit Bottom fuse
44. is critical to select this tag Figure 5 1 EEL ENS A1 s 2a sa AXEEA On the display on the top of the printer press the Heating 1 and Heating 2 buttons so that the LED lights are off a The printed card can be cleaned with water and used again b The distances required for calibrating the printer are not distorted by the heat effects 5 Select File gt Print Rockwell Automation Publication 1492 UMO008A EN P June 2010 5 1 Chapter5 Calibration 6 In the pull down menu select the GelSprinter GX3000 3050N printer See Figure 5 2 Figure 5 2 EE Prini Projeti Hee Project Map Printer O As 1492 PLTKIT Seri v Cancel 7 Shee mage ber fer Meke Type change 7 Click Map The 1492 M5X5 is now linked to this printer 8 Click OK with the As Printer selected See Figure 5 2 9 Click Calibration 10 Verify a value of 7 in the box marked Left and a 66 in the box marked Top See Figure 5 3 11 Click Save Figure 5 3 GelSprinter GX 3000 3050N E xj D NEN Page Margin Oc Change the left and top values Cancel until the coordinate plane is _ printed on the marker in the shown position Set Printer Correction Set Material dependent Slip Adjust Marker Type 12 Load the 1492 M5X S5 card 13 Click on Print Pop up window appears leave heat off and click OK 14 If the
45. n written with great attention to detail However unless otherwise required by law we do not guarantee that the data images and drawings are accurate or complete nor do we accept liability for their contents Rockwell Automation general terms and conditions of sale apply in their respective valid form Subject to change without notice This device is intended for use in applications only as described in the operating instructions Any other form of usage is not permitted and can lead to accidents or destruction of the printer Using the printer in non approved applications will lead immediately to the expiration of all guarantee and warranty claims on the part of the operator against the manufacturer Using the selected printer for purposes other than those specified or failure to observe the operating instructions and warning notes can lead to serious malfunctions that may result in personal injury or damage to property Rockwell Automation Publication 1492 UMO8A EN P June 2010 i Preface Safety and the Environment Safety Instructions Depending on the model the ClearMark printer is configured with a power supply for AC voltage of either 110V or 220V ATTENTION Only plug the printer into a grounded outlet N Turn off all relevant devices computer printer or accessories before connecting or disconnecting the devices The printer should only be operated in a dry environment with no exposure to moisture splashed water fog
46. nder certain circumstances the card separation process may malfunction when the maximum amount of marker cards Is inserted Remove a few of the marker cards from the loader to rectify this problem After the first marker card has been inserted into the printer it is printed and fed out to the ClearMark printer output rail The next marker card is then separated out so that it can be fed in and printed IMPORTANT _ If there are no marker cards loaded in the card feeder the loader button on the display will be flashing Load a marker card and then press the loader button With some marker cards it may be necessary to adjust the heating settings in order to optimize the printing quality Take the necessary settings from the table if required These settings are also provided via a message box in the ClearTools software Rockwell Automation Publication 1492 UMO008A EN P June 2010 6 3 Chapter 6 6 4 First Time Use Recommendations Settings Marker Type Catalog Numbers l 600 dpi 1200 dpi 1492 M MC MCS MN SM H1 snap in individual markers 1492 MCW H2 1492 MR H2 H2 1492 MS White Hi onap in hinged markers 1492 MH H1 Cable markers 1492 MW H1 self adhesive cable markers 1492 MWL H1 l All Wire markers 1492 MWC H2 Note If Heating 1 causes bubbles on the surface please change to Heating 2 H1 Heating 1 H2 Heating 2 onap in linked markers ATTENTION The required heat settings are dependent on mark
47. nter enclosure is damaged The ClearMark printer does not operate normally or the standard of performance varies noticeably Preca utionary Mea sures Observe the following when using the ClearMark printer handling ink cartridges or choosing a location to install the ClearMark printer Working with the ClearMark printer Check the wipe and scratch resistance of the ink at regular intervals ATTENTION Do not move the print head by hand as this could damage the ClearMark printer Do not carry out repairs to the device e After printing allow the marker card to cool for a few seconds then remove your printouts from the output rail of the ClearMark printer ATTENTION Always use the main power switch on the operating panel to turn the ClearMark printer on and off Before transporting the ClearMark printer ensure that it is switched off and that the ink cartridges are installed correctly Rockwell Automation Publication 1492 UMO8A EN P June 2010 V Preface ATTENTION Do not operate the ClearMark printer without a cover Never reach into the printer openings while the printer is operating e The ClearMark printer should always be transported in a horizontal position Improper transport can lead to leaked ink and contamination or damage to the printer vi Rockwell Automation Publication 1492 UMO08A EN P June 2010 Chapter 1 Product Overview introduction This chapter provides a brief overview of the feature
48. on and understanding of the product Table of Contents Preface Chapter 1 Product Overview T ttOdNC HOP vet oua cie aa oie eub iter edid pude taa 1 1 WESCHPUON Samurai ea s ode e pied Aha ted rq aos 1 1 Display uncon esvout i ou pedo VEO ed OS ind 1 5 Rotating the Operating and Control Panel Display 1 8 Chapter 2 Initial Set Up Unpackinoand InsSpecBtig sus osos pP RI EPUM 2 1 Seb rs suapte EESE TELEN ad ee ASI Ke tutu ns 2 2 Connecting the Power Cord ovueure a p Der pyrina 2 3 Chapter 3 Installing the Printer Driver OL ele C RUIC ELO Bh cass atin d terit dd Euer cot ds mM ab Sen cei Rn ee 3 1 Windows XP Windows 2000 eese 3 2 Network Connection eee 3 5 Windows SEO eo veros ROT attt Dena ide d oC Ru ed ea o d 3 11 Network Connection eeeeeeeen 3 15 Chapter 4 ClearTools Software Installing the Clear Tools Software x edu d er es oie ss 4 1 Printer Dover Sens aus d qo ut eu ps dr uite e aa ped 4 2 Printee Se UD 552 aS Spies urnee vae UR E SUR Dd nd creas d 4 5 Adjusune the Marker Type 2 2 0 008 oc eure doe e ocio eden 4 4 Chapter 5 Calibration General CaliDEA IO mone iofate Sev edoceri a M RUSO EDI I eO rad 5 1 opecitic Card Cabra 4 crx o eI SEO EIU COS PRSE 5 5 Chapter 6 First Time Use SEO SI MEME E EDT EP 6 1 PACA SOCIIS 415 545 Ube dd a o d ta eee Gs tabat 6 3 Chapter 7 Maintenance General Maintenance sssr ens RN Eg nena X I eed d 7 1 Cleaning th
49. or sample test printing or for measuring the system without print fusing No marker card could be Flashing separated and fed in Insert marker card and press the Loader button Illuminated Loader mode is activated Loader mode is not Flashing No inlay or marker card could be fed in Place an inlay on the conveyor and press the Inlay button Rockwell Automation Publication 1492 UMO008A EN P June 2010 8 1 Chapter8 Troubleshooting General Troubleshooting 8 2 If the print results are not satisfactory or the printed image is too weak or is spotted check the printer status Check the printer status Print out an example marker card in order to check if all print head nozzles are emitting ink properly If necessary carry out a normal print head cleaning or a head flushing Proceed as described below If the printed marker card print appears blurry you should carry out a head cleaning refer to Chapter Maintenance and then print out another marker card Carry out these steps head cleaning and head flushing a few more times Then check if the test pattern continues to show errors Has the printer not been in use for a week or longer It is then possible that the ink has dried up or that the print head nozzles are clogged Print out an example marker card and clean the print heads if necessary refer to Chapter Maintenance IMPORTANT Even ifthe printer will not be used for a week or longer do not turn
50. re 1 7 Printer Rockwell Automation Publication 1492 UMO008A EN P June 2010 1 3 Chapter 1 Product Overview Figure 1 8 Input Loader Figure 1 9 Output 1 4 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Display Functions Product Overview Chapter 1 Figure 1 10 Display B Eu uU a E Temp Status Data In Transport Online Form Feed Loader Power Job Reset Power Use this button to turn the printer on and off In order to turn on the printer press the button until it is illuminated After the printer has been turned on the Power button blinks until the printer is operational The button then remains illuminated The Power button also blinks when the printer is processing data When the printer is turned off the button blinks slowly until the printer is fully powered off The button is then no longer illuminated The printer is in Standby mode Reminder During normal use the ClearMark printer should not be powered off It will automatically switch to energy saving mode when not in use Rockwell Automation Publication 1492 UMO008A EN P June 2010 1 5 Chapter 1 1 6 Product Overview Display This shows the current status of the printer and any error messages Menu Press this button to change or view the printer settings Online This button indicates whether the printer is offline or online Press this button in order to switch between the offl
51. re Installation Installing the ClearTools Please note that this printing system is optimized for Microsoft Windows 2000 XP and VISTA For installation and operation you require a basic knowledge of Software Hee P you req 5 Microsoft Windows Before you begin with the installation of the software and the printer driver insert the Printer Driver amp Software CD ROM included in delivery into the CD ROM drive of your computer The CD starts automatically Figure 4 1 Software Installation Software Installation Crne Dvere sommare E amp Allen Bradley Printer Driver Software Clear Tools Software Mista XP winz000 Adobe Acrobat Reader ClearTools 1 From the main menu of the Printer Driver amp Software program select Install Software ClearTools gt VISTA XP Win2000 Rockwell Automation Publication 1492 UM008A EN P June 2010 4 1 Chapter4 Clearlools Software Installation 2 The installation starts automatically and the installation assistant appears on the screen Please follow the instructions in the installation assistant by clicking Next 3 Accept the license agreement and click Next 4 Click Next to install default folder S Click Install Figure 42 Installation Wizard T aloji Welcome to the Clear Tools Setup Wizard The Setup Wizard alors you to change the way Clear Tools featunes are risks on your computer or bo remos it from vong compiler Chick Heed bo continue or Cancel
52. restart now amp No restart later 13 Select the option shown above and click Finish 14 Open Start gt Control Panel and under Hardware and Sound select Printer Select the printer which you have just installed and then right click to get to properties Figure 3 37 Printer Driver Properties 2 F p A rwy 1 E GelSprinter GX 3000 3050N Properties Security Accessones Advanced Options General Sharing Ports Advanced Color Management j GelSprinter GX 3000 3050N Print to the following port s Documents wil pant to the first free checked port Port Description Printer Printer Port LPT2 Printer Port LPT3 Printer Port COM1 Serial Port COM2 Serial Port COM3 Serial Port 1 MA Serial Port Add Port DeletePot Configure Port 4 Enable bidirectional support Enable printer pooling vam Cancel Apply Help 15 Select the Ports tab and then Add Port 3 20 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Installing the Printer Driver Chapter 3 Figure 3 38 Printer Connections Printer Ports Available port types Lacal Part ThinPrint Print Port Monitor For VMWare Mew Port Type Hew Port 16 Select Standard TCP IP port and click New Port Figure 3 39 TCP IP Printer Port Add Standard TCP IP Printer Port Wizard Welcome to the
53. rk interface board network function has occurred Switch the printer off and then on again If the message is still displayed contact your local Allen Bradley distributor or Rockwell Automation technical support Close all covers and lids An error in the network interface board Ethernet board network function has occurred The printer is initializing a new print job Please wait for a moment A cover or lid is open or not seated correctly Close all covers and make sure they are all seated correctly The printer is offline The printer must be switched to online before printing Rockwell Automation Publication 1492 UMO008A EN P June 2010 Error Message Load Paper Tray or Form Feed Remove Misfeed Bypass Remove Misfeed Duplex Remove Misfeed Tray 1 Remove Misfeed Top Cover Right Front Cover is open Close Right Front Cover Remove Misfeed Output Remove Misfeed Guide Board Ink depleted Reset Cartridge Cannot use High Temp Power Off On Cannot use Low Temp Power Off On Waiting Maintenance in process Low Ink Troubleshooting Chapter 8 Meaning The loader is empty or the print system is currently heating up Fill the loader Turn the printer off then back on Turn the printer off then back on There is a paper jam in the loader Clear the jam in the loader Turn the printer off then back on A cover or lid is opened Close all covers and lids Turn the printer off then
54. rs by yourself By doing so you risk fire electric shock explosion or personal Injury In addition such actions would void the warranty Please do not throw away the original packaging Always use the original packaging when transporting the printer over long distances for example moving or returning Only then can the maximum protection for the printer during transport be guaranteed Turn off the printer Unplug all cables power cord interface cable from the printer 1 2 3 Remove the remaining marker cards from the loader 4 Remove the ink waste pad and place in a sealed plastic bag Enclose this along with the printer 1 8 Rockwell Automation Publication 1492 UMO008A EN P June 2010 Maintenance Chapter 7 5 Place the printer carefully into the box Be certain to lift the printer using only the recessed grips provided 6 Put the protective foam into place 7 Close and seal the box Rockwell Automation Publication 1492 UMO008A EN P June 2010 1 9 Chapter 7 Notes 7 10 Maintenance Rockwell Automation Publication 1492 UMO008A EN P June 2010 LED Transport Temperature Heating 1 Heating 2 Heating 1 and Heating 2 Loader Inlay Printing material other than marker cards Chapter 8 Troubleshooting LED Displays See the following table for the meaning of the LED Displays Table 8 1 LED Error Displays ce o ae Flashing Flashing Illuminated The heating
55. s and functionality of the ClearMark Printer Descri pti on The ClearMark printer is a printing system for labelling Allen Bradley markers Primarily the Bulletin 1492 Marker Cards The data is created on a PC using the ClearTools labelling software This software is also used for the configuration of the printer drivers A marker card is fed by the system into the printing unit and is printed with thermally cured ink and then transferred to a heating unit In this unit the ink is then cured with a special heat lamps Finally the marker card is conveyed out of the system and can be removed The ClearMark printer should not be turned off since it automatically switches to the standby energy saving mode when not in use Figure 1 1 ClearMark Overview Components Maintenance Cover for Printing System Connections Output Rail 3 V PE 7 Maintenance Cover S pu for Ink Waste Pad Ink Cartridge Cover Operating and Control Panel Display Rockwell Automation Publication 1492 UMO008A EN P June 2010 1 1 Chapter 1 1 2 Product Overview Figure 1 2 Connections Power USB a Network Cord Cable Cable if desired Figure 1 3 Enclosure Recessed Grips Figure 1 4 Ink Cartridge Lid Rockwell Automation Publication 1492 UMO008A EN P June 2010 Product Overview Chapter 1 Figure 1 5 Loader and Maintenance Cover for Ink Waste Pad Figure 1 6 Maintenance Cover for Printing System Figu
56. te by using the ClearTools software only Do not use the Maintenance menu on the printer display The cleaning of the print head can be done directly from the ClearTools software Please take the following steps 1 Select Tools from the menu pull down and then click on Options 2 In the Options window click on the ClearMark folder and then on Cleaning Rockwell Automation Publication 1492 UMO008A EN P June 2010 7 1 Chapter 7 1 2 Maintenance Figure 7 1 Print head cleaning option Options E xi r Cleaning Select Printer Clesnnatype E Head Jeaning Cleans the Printhead when colors are blurred Printhead 1 M Y Printhead E C Cleaningtype 2 Head Flushing Head Flushing consumes more ink than Haad Clasning Printhead 1 M Y Printhead 2 E C Cleaning the print head The cleaning process cleans the print head when a printed image appears slight blurred Please take the following steps 1 Select Cleaning type 1 and the corresponding print heads Figure 7 2 Cleaning the print head LT 8000000 x m f Cheaning elect Printer Een Gt Sons Clesningepe 1 Hesd Clssnng Current Configuration Cleans the Printhead when colors ane blurred gg FastTrack Eee i M v Gara ci Emere SS Ceaningtype 2 Head Flushing Head Fiushing enrieumes more ink Han Head Iesning Printhesd 14M V Prnthead 4 7 Execute Baez FEJL TG DESEE ao S
57. the agreement SOFTWARE LICENSE AGREEMENT rU L THE END USER SHALL USE THIS SOFTWARE THE SOFTWARE E ACCORDING TO THE TERMS OF THIS AGREEMENT E LOADING THE SOFTWARE INTO ANY COMPUTER YOU ARE AGREEING TO BE BOUND BY THESE TERMS IF YOU DO NOT ACCEPT THE TERMS OF THIS AGREEMENT YOU MAY NOT LOAD THIS SOFTWARE INTO ANY COMPUTER Grant of License The Software is licensed For use by you for the equipment packaged with the Software or designated by its supplier the equipment fou are permitted to use the Software on any computer which permits electronic access ta the equipment You are not T i don t accept the agreement Next gt Cancel 7 Accept the license agreement and click Next Rockwell Automation Publication 1492 UMO008A EN P June 2010 3 17 Chapter3 Installing the Printer Driver Figure 3 32 Connecting the printer Install Printer Driver Printer Pork Select how the printer is connected IF you don t know how the printer I connected click Hint 0 Connected with USB cable lt Back Next gt Cancel 8 Select the LAN Connection option and click Next Figure 3 33 Installing the Printer Driver Install Printer Driver Select Method to Install Printer Drier Select how to install the printer driver Add a new USB port Connect znd printer or more with USB i Update the current printer diver 9 Select the option shown above and click Next
58. till does not properly print If multiple cleanings do not solve the problem shut off the printer and allow it to remain off for at least eight hours Then turn it on and try printing again The problem may be solved by allowing the ink to flush through the heads for an extended period of time If there is still no improvement after the steps described above contact your local Allen Bradley distributor or Rockwell Automation Technical Support Rockwell Automation Publication 1492 UMO008A EN P June 2010 1 3 Chapter7 Maintenance Replacing the Ink Handling Ink Cartridges Cartridges Store unopened ink cartridges in a cool and dry place preferably in a refrigerator at 40 F 4 C Before using an ink cartridge that has been stored in a colder place allow the cartridge to adjust to the room temperature for at least three hours Install ink cartridges immediately after removing from the packaging The print quality can be impaired if an ink cartridge is left unpacked for any length of time before use Keep ink cartridges out of reach of children If you get ink on your skin wash thoroughly with soap and water Do not shake ink cartridges as this can cause ink to leak Do not use ink cartridges beyond the expiration date printed on the cartridge packaging For best results the ink in the cartridge should be used within six months of installation Do not take apart or try to refill ink cartridges This could result
59. times The printer weighs approx 65 Ib 30 kg Therefore always use two people when moving To lift the printer use the recessed grips at the front and rear of the device Do not block or cover openings in the housing of the ClearMark printer Do not insert any unsuitable objects into these openings Do not spill any fluids onto the ClearMark printer e The supply voltage must correspond to the system voltage given on the ClearMark printer serial label located adjacent to the power cord connections IV Rockwell Automation Publication 1492 UMO08A EN P June 2010 Preface Do not open the device when it is printing ATTENTION Only connect the printer to a properly grounded N and correctly fused outlet Do not use an outlet already being used by devices that are turned on and off at regular intervals such as photocopiers or fans Do not connect the ClearMark printer to either a switched or a timer controlled outlet ATTENTION Do not use the computer system near possible electromagnetic disturbance fields such as loudspeakers or base transceiver stations for mobile telephones ATTENTION Never use damaged or worn power cables Do not exceed the nominal ampere rating on extension cords or outlets Unplug the ClearMark printer and contact a qualified service engineer if any of the following occurs The power cord or plug are worn or damaged e Fluid has penetrated into the ClearMark printer The ClearMark pri
60. utomation Publication 1492 UMO008A EN P June 2010 Appendix Specifications Printing Allen Bradley marker cards Ink jet process with heat fusing 600 1200 dpi RPCS driver WIN XP 2000 VISTA Clearlools software recommended WIN XP 2000 VISTA Automatic loader maximum 20 marker cards USB 1 1 2 0 and 10 Base T 100 Base TX 100 120V AC 4 A 50 60 Hz or 220 240V AC 4 A 50 60 Hz Top fuse 10 A delay 240 120V Lower fuse 2 5 A fast fuse 240 120V Office conditions 68 95 F 20 435 C 41 7 x 19 7 x 11 8 in 1060 x 500 x 300 mm 65 Ib 30 kg Color system 1 each of black cyan magenta and yellow cartridges Cat No 1492 PRINTINK K Black Cat No 1492 PRINTINK C Cyan Cat No 1492 PRINTINK M Magenta Cat No 1492 PRINTINK Y Yellow Cat No 1492 PRINTCOLLECT 25 ml for each ink cartridge Power cord USB cable printer driver and ClearTools Software CD QuickStart Guide output rail 2 marker cards Printer and Software user manuals Appendix 1 Rockwell Automation Support Rockwell Automation provides technical information on the Web to assist you in using its products At http www rockwellautomation com support you can find technical manuals a knowledge base of FAQs technical and application notes sample code and links to software service packs and a My Support feature that you can customize to make the best use of these tools For an additional level of technical phone support for
61. ved or unsuitable accessories or consumable materials Furthermore Rockwell Automation can make no guarantee for the printing quality and resistance when third party products such as markers or inks are used ATTENTION Someone should always monitor the printer as it Is running Insert Marker Cards As Shown Please insert the marker card with the project marker surface facing the feed in direction Figure P 1 Marker Insertion instructions Rockwell Automation Publication 1492 UMO8A EN P June 2010 iii Preface Figure P 2 Warning Label on Device Achtung Ger t nicht ffnen Offnen Sie nicht die Druckerhaube Verletzungsgefahr Es gibt keine zu wartenden Teile im Inneren des Ger tes Durch das Offnen verlieren Sie alle Garantieanspr che Attention Do not open the printer Do not open the printer enclosure There are no serviceable parts inside Opening the enclosure will cause loss of any warranty rights and may result in severe injuries 10 AF 2 5 AF Power Fuse USB LAN ATTENTION Do not disassemble the printer Do not open the printer housing This exposes you to a risk of injury There are no serviceable parts inside the printer You will forfeit all rights under the warranty if you open the cover Safety Preca utions Read the following instructions carefully before starting up the ClearMark printer Observe the warnings and notices on the ClearMark printer at all

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