Home

Safety Information:

1. V3 V6 V3 V6 V1 V5 V1 V5 Low d 1 3 5 2 1012 2005 03 6 10 www nord com PARTS LIST 1 Output shaft 2 Key 3 Shaft seal 5 Output shaft bearing normal 9 7 8 0 3 12 30 1 26 25 924 95 98 907 914 950 949 5a Output shaft bearing reinforced 15 6 Output shaft bearing 7 Seal 8 Vent screw 1 D 948 9 Shim 9 gt gt 945 10 Driven gear ts 22 MD o Key IPS Ze Ed 04 12 Circlip N Em qa 14 Driving pinion 15 MN e z T 16 Pinion shaft bearing dec oni fine 938 17 Driven pinion ceva 18 Key ium p A A 947 49 Driving gear aw NN pom S RRR PRST oT 929 21 Plug l 4 077 22 Gear case cover 23 Pinion shaft bearing 24 Shim 25 Hexagon bolt 26 Washer 27 Spiral pin 30 Seal 31 Shim 94 20401 20 2 19 gor 900 go4 N906 905 596 2 2 53 Spiral 54 Intermediate shaft gearcut 55 Hexagon bolt 56 Washer 57 Seal 58 Seal 59 Plug 60 Intermediate shaft plain 61 Grooved ball bearing 62 Grooved ball bearing 63 Key 64 Shim 65 Driving gear 66 Driving pinion 68 Gear case 3rd red 69 Gear case cover 70 Hexagon bolt 71 Washer 74 Seal 900 Rotor wit
2. 29 8 1 Troubleshooting for Operation with Controller 200 1 29 8 2 Troubleshooting for Operation with Controller 200 22 0 29 8 3 Troubleshooting with Service 29 9 a 30 APPENDIX 31 31 JUS MEE 31 10 2 Symbols and Signal VV ONG S 32 PL 4012 00 01 DCO 09 188 2 gt User Manual for BPS 200 www levitronix com 1 Safety Precautions Do not under any circumstances open the controller or motor Levitronix does not assume responsibility for any damage which occurs under such circumstances High magnetic field strength of pump impeller The pump system contains a rotor magnet with high field strength This may alter or damage the calibration of sensitive electronic devices and measuring instruments in the immediate Surroundings Keep at a safe distance from computers monitors and all magnetic data storage media e g disks credit cards audio and video tapes etc Hazardous voltage may be present In case of the usage of an inadequate AC DC power s
3. 9 6 Installation amp Start Up PE 7 Maintenance amp CIO ning cccccscsssccsescceneeeseseeseeenesenseseaseoeseeensenenseoesesonseneaeeonseneasenenes 7 20 ETT TUTTO T 8 SciFlex 140 NFF Specifications 11 Part SciFlex Hardware CR REOR ED VT VERD RN 12 PTT TL 12 2 0 Front Panel Data Entry amp Display 1 1 1 13 3 0 pizare 29 i 13 40 Filtrate and or Feed Scale eci toile rrr o reo Enea oor trop EEG bn IeE po xa EE x Cass 14 5 0 Pressure Sensor Installation 15 6 0 System Feed Pump Head 15 Part B SciFlex Software 2 2 44 16 1 0 HOMME SCN CIN tM T RS 16 20 DONC CINS M 18 3 0 Constant Hale a 21 4 0 Constant Pressure 2 4 4 2 0 nnn nnn mnnn 22 5 0 RP Stat Cl COIN 23 mieu Een od cvi uA THO E 24 Alar EISE EPIIT TETTE 26 7 0 1 ERR
4. BioProcessing Systems SciFlex 140 NFF Operations Manual SL 4 11 9000401 4 Copyright 2012 SciLog Inc SciLog Inc 05 2012 Rev 4 This Page Intentionally Left Blank GSciLog Intelligent BioProcessing Systems PRECAUTIONS READ this manual BEFORE operating or servicing this equipment N WARNING DISCONNECT ALL POWER TO THIS UNIT BEFORE INSTALLING SERVICING CLEANING OR REMOVING THE FUSE FAILURE TO DO 50 COULD RESULT IN BODILY HARM AND OR PROPERTY DAMAGE FOLLOW these instructions carefully CAUTION OBSERVE PRECAUTIONS FOR HANDLING ELECTROSTATIC SAVE this manual for future JEVIL reference ONLY PERMIT QUALIFIED PERSONNEL TO SERVICE THIS DO NOT allow untrained i EQUIPMENT EXERCISE CARE WHEN MAKING CHECKS TESTS personnel to operate clean AND ADJUSTMENTS THAT MUST BE MADE WITH POWER ON inspect service or tamper with FAILING TO OBSERVE THESE PRECAUTIONS CAN RESULT IN this equipment BODILY HARM ALWAYS DISCONNECT this equipment from the power source WARNING before cleaning or performing maintenanca FOR CONTINUED PROTECTION AGAINST SHOCK HAZARD CONNECT TO PROPERLY GROUNDED OUTLET ONLY DO NOT REMOVE THE GROUND PRONG CALL SCILOG for parts information and service 6S SciLog Intelligent BioProcessing Systems PRECAUTIONS LISEZ ce manuel AVANT de faire fonctionner ou d entretenir cet equipement SUIVEZ attentivement ces
5. Conventional 5 C to 40 C Mobilgear Omala p Kl beroil Energol Tribol VG 220 Mineral 20 F to 104 F 630 220 GEM 1 220 220 1100 220 Synthetic 34 C to 80 C Mobil Omala Isolube Kl bersynth N A Tribol PAO 30 F to 176 F SHC 630 220 HD EP 220 EG 4 220 1510 220 P mi 40 C to 10 C Mobil N Isolube N A PAO 40 F to 50F SHC 626 EP 68 A Synthetic 40 C to 10 C Mobil Kliiber Summit 40 F to 50 SHC 624 HySyn FG 32 PAO Poly Alpha Olefin BIM 1012 2005 03 Page 4 of 10 www nord com SPECIAL PURPOSE LUBRICANTS 20 to 104 F 5 to 40 C Food Grade Oil Synthetic FM ISO 220 STANDARD BEARING GREASE NLGI 2EP Lithium 20 to 140 F 30 to 60 C OPTIONAL BEARING GREASES 40 to 230 F 40 to 110 C Synthetic Shell Aeroshell 6 40 to 230 F 40 to 110 C Food Grade Synthetic Lubriplate SFL1 MOUNTING POSITIONS These charts detail the mounting positions for horizontal and vertical mounting For mounting orientations other than shown consult NORD Gear B3 B5 B5 0 Z fl je CT V1 v3 V11V5 4L 4 jm 0 EN B8 B5 B5a 5 T T ZEE iD v5 V6 V3 V6 B8 B6 B7 BIM 1012 2005 03 Page 5 of 10 www nord com LUBRICANT CAPACITY Each reducer has the oil level and oil quantity adjusted according to the mounting position shown in the tables
6. INSPECTION OF UNIT Thoroughly inspect the equipment for any shipping and handling damage before accepting shipment from the freight company If any of the goods called for in the bill of lading or express receipt are damaged or the quantity is short do not accept until the freight or express agent makes an appropriate notation on your freight bill or express receipt If any concealed loss or damage is discovered later notify your freight carrier or express agent at once and request him to make an inspection We will be very happy to assist you in collecting claims for loss or damage during shipment however this willingness on our part does not remove the transportation company s responsibility in reimbursing you for collection of claims or replacement of material Claims for loss or damage in shipment must not be deducted from the NORD Gear invoice nor should payment of the NORD Gear invoice be withheld awaiting adjustment of such claims as the carrier guarantees safe delivery If considerable damage has been incurred and the situation is urgent contact the nearest NORD Gear Sales Office for assistance Please keep a written record of all communications RECORD NAMEPLATE DATA Locate the gear reducer nameplate and record all nameplate data for future reference S N MAX TORQUE MTG POS STORAGE PROPER STORAGE UNTIL INSTALLED PROPER HANDLING OF THE UNIT m Keep unit in a dry temperature controlled area If stored other Exerci
7. WeighStation or other electronic scale is connected to the SciFlex for monitoring the quantitative collection of filtrate and its collection rate The SciFlex system provides ease of use and operational safety Several user definable end point conditions are continuously monitored and displayed Global alarms as well as physical interlocks are built into each system 12 SSciLog Intelligent BioProcessing Systems 2 0 Front Panel Data Entry amp Display Emergency Stop Button On Off Switch The Front Panel has three components A touch screen HMI an On Off switch and an Emergency Stop E Stop Button The On Off switch controls power to the screen and the bulk of the system There is a master On Off switch on the cabinet door that shuts down all power The E Stop button shuts down the motors and puts the system into a safe state without shutting down the power Useful if leaks or unexplained hi pressures occur The HMI is a touch screen panel and provides access to the SciFlex control software and all modes and functions 3 0 Interface Options Pressure The SciFlex is equipped with three SciPres Disposable Pressure Sensors installed in the Feed Retentate and Permeate lines These are easily disconnected and replaced They use watertight cable connectors and have TC fittings Ethernet Used for connection to the SciFlex via a LAN for data collection The unit can be equipped with an Ethernet cab
8. 4 01 07 Slinger O ring BS221 EPDM VITON 4 01 08 M8 Dog Point Grub Screw 316 St Steel 4 01 09 1 8 BSPT Hex Plug 316 St Steel _ Not Shown 4 01 06 22 Install Slinger O Ring 4 01 07 onto the shaft ensuring the o ring is all the way up the shaft and against the pump body bore face This is also visible through the slots in the sides of the pump body 2 Install external o rings 4 01 04 Install the seal housing into the pump assembly Aligning the flush holes with the tappings in the pump body Page 16 iy WARNING 29 A Lo rd Install the locking grub screw 4 01 08 such that the point of the grub screw is locking the seal housing in position Undo the locking grub screw 4 01 08 by one complete turn This is to ensure no side loading is placed on the housing or seal face resulting in seal leakage Install the primary o ring 4 01 04 onto the Static Seal 4 01 03 Install the static seal face 4 01 03 aligning the slots in the seal face with the anti rotation pins in the seal housing Install the rotor and rotary seal face assembly Page 17 5 3 Single Flushed Mechanical Seal Ii 4 ty E SS X tem number amni 4 01 12 Flush Locking Adapter O Ring BS012 EPDM VITON _ Not Shown 22 Install Slinger O Ring 4 01 07 onto the shaft ensuring the o ring is all the way up the shaft and against the pump body bore face Th
9. dO ee SG SciLog Intelligent BioProcessing Systems Ex u 5 SS Scil Og SciSoft FLEX 140 V1 12 11 2011 SciLog com 608 824 0500 SCALE VALUES FEED SCALE FILTRATE SCALE MINIMUM MAXIMUM ORIGINAL VALUE ORIGINAL VALUE QRIGINAL VALUE TTE c ERE p NEW VALUE NEW VALUE NEW VALUE NEW VALUE T i a AUX PRESSURE HOME ALARMS SETU SETUP This Screen is used to set Alarm Limits for the Scales and the Filter Inlet SciPres Sensor P1 These Alarm Limits may be changed during any run if required Tap on Home Setup and Alarms Setup to access them change the values as shown below gt Tap the New Value for the Feed Scale Minimum enter a new value and tap Set The Feed Scale Minimum will pause the system when the Feed Vessel achieves the minimum value allowing the changing of the vessel for a new one gt Tap the New Value for the Filtrate Scale Maximum enter a new value and tap Set The Filtrate Scale Maximum will pause the system when the Filtrate Vessel achieves the set value allowing the changing of the vessel for a new one gt Tap the New Value for the Filter Inlet Minimum enter a new value and tap Set o The Filter Inlet Minimum will pause the system when the inlet pressure P1 reduces below the minimum value after exceeding it This is typically used for leak detection gt Tap the New Value for the Filt
10. 3 150 x 4 724 0 005 0 0004 gt 24 724 lt 2 7 087 0 006 0 0004 gt 7 087 x 9 055 0 006 0 0005 gt 2 9 055 lt 2 12 402 0 000 0 0013 gt 12 402 lt 2 15 748 0 000 0 0014 gt 2 15 748 lt 2 19 685 0 000 0 0016 BOLT STRENGTH Bolt size strength and quantity should be verified to insure proper torque reaction capacity whatever the mounting arrangement PRIME MOVER MOUNTING Align the prime mover to the reducer input shaft using shims under the feet Make sure that the feet are supported Dowel the prime mover to its foundation SHAFT CONNECTIONS When connecting shafts to either the input or output of the reducer consider the following instructions BIM 1012 2005 03 Page 2 of 10 FITS Clearance or interference fits for coupling hubs should be in accordance with ANSI AGMA 9002 86 or as follows Output and Input shaft Diameter tolerance Metric mm lt 18 0 012 0 001 gt 18x40 30 0 015 0 002 gt 30 lt 2 50 0 018 0 002 gt 50 lt 80 0 030 0 011 gt 80 lt 120 0 035 0 013 gt 120 lt 180 0 040 0 015 Inch lt 1 750 0 0000 0 0005 gt 1 750 0 0000 0 0010 Output and Input shaft Drill and tap shaft end Metric mm lt 16 5 O 16 lt 21 6 2 21 lt 2 24 8 O 24 lt 2 30 10 230 lt 38 M12 O 38 lt 50 M16 250 lt 85 M20 2 85 lt 2 130 M24 Oe Inch lt
11. Controller for Standalone Operation Stand Alone Operation Speed Control Fluid In Fluid Out Power Supply 24V DC 200 W Adaptor Cable PLC Interface Speed Setting 1x Digital Input Enable 1x Digital Output Status 1x Analog Input Speed Figure 1 Standard system configuration for standalone operation Speed setting with integrated user panel Controller for Extended Operation Flow or Pressure Sensor 3 Fluid In 1 Power Supply Fluid Out 24V DC 200 W Pump Head Adaptor Cable USB Service Firmware Update Configuration etc Extended PLC Interface Speed Flow or Pressure Setting e 4 Digital Inputs 4 Digital Outputs Motor Cable 4 4 Analoge Inputs 2 Analoge Outputs Chemical Resistance and IP67 Space Figure 2 Standard system configuration for extended operation Pressure or flow control with external sensor User Manual for BPS 200 www levitronix com Figure 3 Pump system BPS 200 with standard components Pos Component Article Name Article Characteristics Value Feature Impeller PFA Pump Casing PTFE Sealing Ring Kalrez perfluoroelastomer Fittings Flaretek v2 1 Pump H LPP 200 1 _ Diff Pressure 2 6 bar 37 7 psi ump Mead 99 Flow 21 liters min 5 5 gallons min Max Viscosity 50 cP Max Static Pressure 8 bar 116 psi
12. Press the Set Parameters button to confirm the settings and then the Run Screen button to change to the Run Screen and begin the process SG SciLog Intelligent BioProcessing Systems 5 0 RP Stat Screen S O g Load Recipe Recipe Name Sog 7 Om d SciLog com 3608 824 0500 NO Parameters Set NO Able To Set Parameters SET POINTS PUMP FLOW RATE MAX INLET MIN INLET MAX RUNTIME f MAX TOTAL FILTER PRESSURE FILTER FLOW RATE VOLUME 0 000 0 000 0 000 LITERS MIN LITERS MIN MINUTES LITERS Save Recipe Set Parameters __ serere 90 i ee HOME ALARMS RESTORE DEFAULTS This mode combines the others into one mode The system runs at a set flow rate until the max inlet pressure is achieved and then switches to run at a constant inlet pressure until a minimum flow rate low flow value is achieved and then stops Able to Set Parameters Must read Yes to change the values on this screen Set Points Tap the Pump Flow Rate value and a numerical entry will pop up Enter the desired pressure in psi and tap the check mark button Tap the Max Inlet Filter Pressure value enter the desired pressure and tap the check mark End Points Like the Set Point above tap on the values for Minimum Inlet Filter Flow Rate Maximum Run Time and Maximum Total Volume enter and set the values gt Min
13. connector and Pin numbering PL 4012 00 01 DCO 09 188 18 User Manual for BPS 200 www levitronix com 5 1 5 Installation of PLC Interface for Extended Controller LPC 200 2 To operate the pump system with a PLC a minimum set of two digital inputs and one analog input is needed The digital and analog outputs can be used to monitor the pump status and operating parameters The analog inputs and outputs are not galvanic isolated from the controller electronics To avoid ground loops and mal functions use floating analog signals 1 Detach the PLC connector from the controller 2 Connect the designated wires of a cable the pins of the detached connector according to Table 9 Assignment and functions of the I Os be changed with the controller firmware version refer to according firmware documentation 3 Connect the PLC connector Figure 20 to the controller Figure 20 PLC connector Delivered with controller LPC 600 2 Supplier Weidmuller Connector Type B2L 3 5 28 SN SW Figure 21 Mounted PLC connector and Pin numbering PL 4012 00 01 DCO 09 188 19 User Manual for BPS 200 www levitronix com Connector Pin Name Pin Number Designation Analog In1 Signal 4 20 mA 0 10000 rpm speed mode Ref Value gt Speed Limit 9000 rpm 18 4mA gt Cut off min speed 300 rpm Ground Analog In1 Current Input Grounds are internally 4 20 mA 0 100 process m
14. 0 438 10 24 x 0 4 deep 0 438 lt 2 0 813 14 20 x 0 6 deep 0 813 lt 2 0 938 5 16 18 x 0 7 deep 0 938 lt 2 1 125 3 8 16 x 0 9 deep 1 125 x 1 375 1 2 13 x 1 1 deep 1 375 lt 2 1 875 5 8 11 x 1 4 deep 1 875 x 3 250 3 4 10 x 1 7 deep 3 250 1 8 x 2 2 deep Outboard pinion and sprocket fits should be as recommended by the pin sprockets with interference fits should be heated according to the manufacturers recommendations generally 250 F to 300 F 120 C to 150 C before assembling to the shaft G SPROCKET WHEEL R EI Cc y FS SPROCKI s WY YV D WWW nord com LOCATION Coupling hubs should be mounted flush with the shaft ends unless specifically ordered for overhung mounting Pinions sprockets and sheaves should be mounted as close as possible to the unit housing to minimize bearing loads and shaft deflections COUPLING ALIGNMENT Shaft couplings should be installed according to the coupling manufacturer s recommendations for gap angular and parallel alignment In many installations it is necessary to allow for thermal and mechanical shaft movement when determining shaft alignment The coupling manufacturer s recommendations should be followed AXIAL DISPLACEMENT The gap between shaft ends should be the same as the specified coupling gap unless overhung mounting of the coupling
15. 14 15 16 U S GOVERNMENT RESTRICTED RIGHTS lf Software is being acquired by or on behalf of the U S Government or by a U S Government prime contractor or subcontractor at any tier then the Government s rights in Software and accompanying documentation will be only as set forth in this Agreement this is in accordance with 48 CFR 227 7201 through 227 7202 4 for Department of Defense DOD acquisitions and with 48 CFR 2 101 and 12 212 for non DOD acquisitions GOVERNING LAW Any action related to this Agreement will be governed by Wisconsin law and controlling U S Federal law No choice of law rules of any jurisdiction will apply SEVERABILIT Y If any provision of this Agreement is held to be unenforceable this Agreement will remain in effect with the provision omitted unless omission would frustrate the intent of the parties in which case this Agreement will immediately terminate INTEGRATION This Agreement is the entire agreement between The User and SCILOG relating to its subject matter This Agreement supersedes all prior or contemporaneous oral or written communications proposals representations and warranties and prevails over any conflicting or additional terms of any quote order acknowledgment or other communication between the parties relating to its subject matter during the term of this Agreement No modification of this Agreement will be binding unless in writing and signed by an authorized repres
16. 25 07 77 OF liquid temp mounted on motor 3 9 bar 57 psi 90 C 194 F liquid temp Max Liquid Temp 90 194 F ETFE coated Aluminum 2a Motor BSM 1 3 100 10004 Mex Speed Thermal Protection Internal temp sensor with max temperature 90 194 F Cable Connectors 1x 2m cables with FEP jacket circular 67 needs Pos 4 1x 5m cables with FEP jacket D SUB BSM 1 4 100 10005 Cable Connectors direct connection to controller no adaptor cable needed Electrical Power 200 W 24 48V DC Voltage Standalone 100 30008 Panel to set speed with automatic storage on internal EEPROM Controller with 3a Controller LPC 200 1 2 iiid p 1x analog input Speed 4 20 User Panel connector incl in Vontroler PLC with digital input Enable 0 24 V optocoupler 100 90335 1x digital output Status 0 24 V relais PLC connector Pos 7 is incl with controller in article package 3b up to 4 digital inputs 0 24V optocoupler up to 4 digital outputs 0 24 V relais Extended 100 30009 Interfaces for PLC with up to 2 analog inputs 4 20 Controller LPC 200 2 PLC connector up to 2 analog outputs 0 5V PLC and USB 12 USB interface for service and system monitoring PLC connector Pos 7b is incl with controller in article package Table 1 Specification of standard components 1 Kalrez is a registered trademark of DuPont Dow Elastomers PL 4012 0
17. 97 Viscosity 0 7 cP 77 0 0 2 5 5 0 7 5 10 0 12 5 15 0 17 5 20 0 22 5 25 0 liters min Figure 12 Temperature curves for the BSM 1 x motor 70 C liquid temperature Pumping with pump head LPP 200 1 temperature is measured inside of the motor contact temperature is below this temperature PL 4012 00 01 DCO 09 188 User Manual for BPS 200 www levitronix com 12 User Manual for BPS 200 www levitronix com llons mi 0 0 1 0 go 4 0 5 0 6 0 95 Absolute Temp Limit 85 Supply 24 VDC Supply 48 VDC 177 75 Recommended Operational Limit C 6000 rom 137 55 m 117 45 Specific gravity 1 g cm3 Viscosity 0 7 T 35 Air cooling with 1 1 3 0 5 bar 20 C air 29 77 0 0 2 5 5 0 10 0 12 5 15 0 17 5 20 0 22 5 25 0 liters min Figure 13 Temperature curves of motor BSM 1 x with air cooling module ACM 1 1 Pump head LPP 200 1 liquid temp 90 C Air Cooling Module ACM 1 1 with 0 5 bar air at 20 C F 77 87 97 107 117 127 137 147 157 167 177 187 ds Absolute T Limi solute Temp Limit 197 85 177 75 0 49x 51 821 0 Ambient Temp 25 Specific gravity 1 g cm3 197 65 No active cooling Viscosity 0 7 cP F Temperature Gradient 0 49 437 55 Liquid vs motor temperature 117 45 Active cooling with ACM 1 1 0 5 bar y 0 28x 28 853 Temperature Gradient 0 28 97 Liquid vs motor temperature 35 25 77 25 30 35 40 45 50 55 60 65 70
18. EULA Shows the End User License Agreement which is shown near the end of the manual Status Box e This box displays the Current Mode System Status and Current Mode Control Location The system must be Idle to make most Idle parameter changes System Status Idle Control Location LOCAL m ere 8S SciLog Intelligent BioProcessing Systems 2 0 Setup Screens S iL SciSuft FLEX 140 V1 12 11 2011 36H 96M 965 3 SciLog Sae m 3608 824 0500 SCALE1 FEED RETENTATE Y NO Able To Set Parameters Current Value SCALE 2 PUMP amp TUBING Current Value Go 0n E TA ae ALARMS AUXIPRESSURE HOME ALARMS ARE SETUP The Setup button on the Home screen takes the operator to the first Setup screen that allows the setting of the Pump and Tubing in use as well as enabling one or both scales The system must be Idle to change these settings Return to the Run Screen and tap Abort to put the system in Idle if needed gt Scale 1 Feed Retentate choose between Enabled and Disabled depending upon the presence of a Feed Scale o current scale value will be displayed and if the gross weight is positive the scale may be manually tared gt Scale 2 Filtrate Choose between Enabled and Disabled depending upon the presence of a Feed Scale o current scale value will be displayed and if the gross weight is positive the scale ma
19. M 5 wmd or wH M 5 Wm wH M 5 Wmd 95 H 95M o5 wH OS S Serie dise wH M Ses 95 S ALARMS AlarmText AlarmrText Alarm ext Alarm T ext Alarm ext Alarm ext Alarm T ext Alarm ext Alarm ext Alarm ext Alarm ext HISTORICAL ALARMS The Alarm Screen displays all active alarms and provides for acknowledgement of them Press the Historical Alarms button to review all alarms since the unit was powered up Press the HOME button to return to the Home screen 5 55 AlarmrText Serisi 55 SoA 55 SoA 55 SoA So CS 55 Serisi CS 55 So PTL So dise 5 Se SoC So So tl wS Wm So 5 Serisi door So AS 55 i 55 Alarm Text Alarm Text Alarm Text Alarm Text Alarm Text AlarmText Alarm Text Alarm ext Alarm Text Alarm Text ALARMS 26 SSciLog Intelligent BioProcessing Systems 7 0 Trending Screen 555 SciLog com 3608 824 0500 OOO HOME ALARMS Real Time Trending is available on this screen gt The Inlet Flow Rate is displayed and references scale 1 Pressures P1 P2 and P3 are displayed and reference scale A2 gt Feed Weight and Filtrate Weight are displayed if enabled and reference scale im DU us S SciLog Intelli
20. When replacing the oil consult the tables below to determine the proper amount of oil to be installed according to the reducer size and mounting position Note that this is approximate and the final level will be adjusted when the reducer is installed Acceptable oil fill level is within gt inch of the bottom of the fill plug threads LUBRICATION CAPACITY STANDARD LINE Mounting position SK 0 0 10 0 15 SK 01 quarts 0 26 0 42 SK 010 quarts 0 63 0 69 0 25 0 40 liters 0 60 0 65 quarts 0 54 0 74 quarts 1 37 1 48 0 51 0 70 SK 200 fiters 1 30 1 40 quarts 0 74 1 06 quarts 1 48 1 58 dm 0 70 1 00 SK 250 liters 1 40 1 50 quarts 0 85 1 48 quarts 1 48 1 58 Sree liters 0 80 1 40 Sue liters 1 40 1 50 quarts 1 06 1 69 quarts 1 58 1 67 liters 1 00 1 60 liters 1 50 1 58 Note Filling quantities are approximate figures Oil level must be checked according to oil level plug after final installation Acceptable oil fill level is within 72 inch of the bottom of the fill plug threads For mounting angles not shown consult factory SK 33 The mounting position of the gearbox dictates the location of the Autovent Below is a table and illustrations to show where the Autovent should be located per the specified mounting position The Autovent must be at the highest location of the gearbox Mounting Autovent Position Location B3 B5 B3 B5 B8 B5a B8 B5a
21. components until sure that such action will not allow the unsafe escape of any pressurised media Avoid any contact with hot parts of pumps and or drives which may cause injury Certain operating conditions temperature control devices jackets heat tracing etc bad installation or poor maintenance can all promote high temperatures on pumps and or drives When cleaning either manually or by CIP method the operator must ensure that a suitable procedure is used in accordance with the system requirements For CIP cleaning requirements refer to section 3 3 2 The exterior of the pump should be cleaned periodically Page 5 2 0 2 1 2 2 2 3 2 4 Introduction General Acculobe rotary lobe pump is manufactured by Johnson Pump UK Ltd a subsidiary of Viking Pump Inc Cedar Falls USA a unit of the IDEX Corporation herein after referred to as JPUK This manual includes all the necessary information for the Acculobe pump and should be read prior to commencing installation operation or maintenance When asking for assistance please quote the pump model and serial number This information can be obtained from the pump nameplate which is located on the top of the pump gearbox bogy If itis proposed to modify the system or change the characteristics of the product to be pumped from that for which the pump was originally selected Johnson Pump UK or their authorised distributor should be consulted Johnson Pump UK Ltd
22. 0 0 1 0 4 0 5 0 6 0 200 10000 rpm Supply 24 VDC 9000 rpm Supply 48 VDC 175 8000 rpm nem Zs 7000 rpm Watts 125 100 6000 rpm 75 5000 rpm 50 P Specific gravity 1 g cm 25 Viscosity 0 7 cP Liquid Temp 40C 0 0 25 5 0 7 9 10 0 125 15 0 17 5 20 0 22 25 0 liters min Figure 8 Electrical power consumption Controller LPC 200 x with pump head LPP 200 1 and motor BSM 1 x 4 3 Temperature Monitoring To avoid overheating of the system the controller and motor temperatures are monitored If the controller temperature exceeds 70 158 F or the motor temperature 90 C 194 F for a duration of more than 10 minutes the system goes into an error state and the pump stops At 80 C 176 F controller temperature or 100 212 F motor temperature the system stops immediately Start Temperature Monitoring Start Temperature Monitoring Temperature gt 70 Temperature WARNING YES gt 90 WARNING YES Temperature higher than 70 C for more than 10 minutes Temperature higher than 90 C for more than 10 minutes ERROR 5 ERROR YES Temperature gt 80 C Temperature gt 100 C ERROR 6 5 ERROR YES Figure 9 Controller temp monitoring Figure 10 Motor temperature monitoring PL 4012 00
23. 01 DCO 09 188 11 P LEVITRON ig 4 4 Thermal Management 4 4 1 Motor Temperature The motor temperature depends on the ambient and liquid temperature as well as on the hydraulic operation point Figure 11 Figure 12 and Figure 14 illustrate the temperature characteristics of the motor depending on these parameters For higher liquid temperatures and hydraulic operating points active cooling is recommended for example with the air cooling module ACM 1 1 see Figure 13 Table 1 0 gallons min 30 0 0 1 0 4 0 5 0 6 0 95 Absolute Temp Limit 10000 8000 rpm Pa Sai mu mu m m SSS mu m n m mu 85 9000 6000 rpm 177 75 65 Recommended Operational Limit 137 55 45 117 Supply 24 VDC Ambient Temp 25 Supply 48 VDC Liquid Temp 25 C 35 Specific gravity 1 g cm 97 Viscosity 0 7 cP 25 77 0 0 2 5 5 0 7 5 10 0 12 5 15 0 17 5 20 0 22 5 25 0 liters min Figure 11 Temperature curves for the BSM 1 x motor 9 25 C liquid temperature Pumping with pump head LPP 200 1 temperature is measured inside of the motor contact temperature of surface is below this temperature llons mi 0 0 1 0 p IP DS 4 0 5 0 6 0 9000 rpm 8000 rpm 7000 rpm 6000 rpm Absolute Temp Limit 177 5000 rpm Recommended Operational Limit F 4000 rom 137 117 Ambient Temp 25 C Supply 24 VDC Liquid Temp 70 C Supply 48 VDC Specific gravity 1 g cm
24. 1 2 User Manual for BPS 200 www levitronix com Flaretek 1 2 2 896 73 6 Figure 5 Basic dimensions in mm inch of motor BSM 1 x with pump head LPP 200 1 for other configurations refer to according drawings PL 4012 00 01 DCO 09 188 usd User Manual for BPS 200 www levitronix com Alternative for mounting DIN rail clips 4 72 120 Self tapping screw 3 5x6 5mm 5 64 2 Clips for DIN 35 bus 1 68 426 MOTOR CONNECTOR Power POWER INPUT Figure 6 Basic dimensions in mm of controller LPC 200 2 Same basic dimensions for LPC 200 1 PL 4012 00 01 DCO 09 188 User Manual for BPS 200 www levitronix com 4 Engineering Information 4 1 Sealing and Material Concept Figure 7 Sealing and material concept System tem Component Description Pump casing lid and bottom PTFE Pump head 6 screws for pump casing PVDF 6 4scewsforpumpmoormoing PEEK Cable busting FPM cabe FEP MCP Sens ETFE coating waterproof IP 67 Motor housing Coils and electromagnetic circuit potted with an epoxy compound UL94 VO Table 5 Materials used in the BSM 1 3 motor and LPP 200 1 pump head For other configurations refer to according specifications and drawings PL 4012 00 01 DCO 09 188 10 User Manual for BPS 200 www levitronix com 4 2 Power Consumption
25. 75 80 85 90 Liquid Temperature Figure 14 Influence of liquid temperature on motor temperature Measurement at 7000 rom 11 Ipm but gradiants are representative for other operational points The above curves are measurements of the motor temperature at certain liquid and ambient temperatures Equation Eg 1 shows how to calculate the motor temperature for other liquid and ambient temperatures based on these curves PL 4012 00 01 DCO 09 188 13 User Manual for BPS 200 www levitronix com T T T 25 C T 25 C T 25 C 257 Na m see Figure 12 see Figure 15 Ly Motor temperature Liquid temperature Ambient temperature Temperature gradient liquid motor In order to account for thermal variations like ambient temperature closed chemical cabinets or corners without ventilations and to not significantly reduce the MTBF of the motor it is recommended to keep about 20 C safety distance to the absolute thermal limit of the motor 90 C when designing the thermal concept of the pump system 4 4 2 Controller Temperature Depending on the ambient temperature and the placement of the controller additional cooling may be required see Figure 15 To improve cooling of the controller place the device into a moving air stream If the controller is mounted in a compact area or adjacent to additional heat sources e g a 2 controller ensure that there is s
26. Distributors Johnson Pump UK distributes their products internationally via a network of authorised distributors Throughout this manual where reference is made to Johnson Pump UK any authorised distributor will also provide service and assistance Should you require any additional information regarding the Acculobe pump contact Johnson Pump UK or their local authorised distributor Receipt and Storage On receipt of the pump immediately examine for any signs of visible damage If any damage is noted contact Johnson Pump UK and clearly mark upon the carriers paperwork that the goods have been received in a damaged condition with brief description of damage If the pump is not required for immediate installation then it should be stored within a suitable environment Cleaning The product seals are mounted directly behind the rotors and are designed and positioned to minimize product entrapment and maximize the effects of cleaning It is recommended that the exterior of the pump is cleaned periodically Page 6 3 0 The pumping action of the rotary lobe pump principle is generated by the contra rotation of two pumping elements rotors within a chamber rotorcase The rotors are located on shafts which in turn are held within the pump body The shaft assemblies comprise of the support bearings and the timing gears The timing gears transfer the drive from the driven shaft to the lay shaft synchronis
27. Screen Press the Set Parameters button to confirm the settings and then the Run Screen button to change to the Run Screen and begin the process SG SciLog Intelligent BioProcessing Systems 4 0 Constant Pressure Screen SciLog Recipe SciLog com 3608 824 0500 NO Parameters Set NO Able To Set Parameters SET POINT PUMP PRESSURE RUN TIME _ MIN INLET MAX TOTAL FILTER FLOW RATE VOLUME MINUTES LITERS MIN LITERS _ OO ALARMS RESTORE DEFAULTS Run Screen This mode modulates the motor speed to run at a constant inlet pressure until a minimum flow rate low flow value is achieved and then stops Able to Set Parameters Must read Yes to change the values on this screen Set Points Tap the Pump Pressure value and a numerical entry will pop up Enter the desired pressure in psi and tap the check mark button End Points Like the Set Point above tap on the values for Maximum Run Time Minimum Inlet Filter Flow Hate and Maximum Total Volume enter and set the values gt Run Time is in minutes and is a mandatory value gt Min Inlet Filter Flow Rate is the pump rate in Liters Minute and acts as a Low Flow Alarm This is a mandatory value gt Max Total Volume is in Liters as calculated by the flow rate curve It is crucial that the correct pump and tubing is chosen in the Setup Screen This is a mandatory value
28. and rotors 22 Ventilation of the drive to prevent over heating The exterior of the pump unit may exceed 68 C 154 F appropriate measures must be taken to warn or protect operators The pump must not be used to support piping All piping to and from the pump unit must be independently supported Failure to observe this may distort the pump head components or assembly and cause serious consequential damage to the pump Valves should be provided adjacent to the pump suction and discharge connections to allow the pump to be isolated from the system for routine inspection and maintenance Rotary lobe pumps are of the positive displacement type and therefore an overload protection device must be provided This can take the form of An in line pressure relief system i e external to the pump Incorporation of a torque limiting device in the drive system It is recommended that all piping and associated equipment from the tank to the discharge point is thoroughly cleaned before installation of the pump to avoid the possibility of debris entering the pump and causing damage Pressure gauges should be installed adjacent to the pump suction and discharge connections such that system pressures can be monitored These gauges will provide a clear indication of changes in operating conditions and where a relief valve is incorporated in the system will be necessary for setting and checking the functioning of the valve It is imperative that the
29. calibration curve Pressure P2 displays the pressure as measured by P2 if enabled Pressure P2 displays the pressure as measured by P3 if enabled Pump Mode repeats the system status shown at the top of the screen gt Run Time displays the elapsed time in seconds The buttons on this screen are explained on the next page DU GSciLog Intelligent BioProcessing Systems HOME buiton returns the operator to the Home screen but does not interrupt the process The ALARMS button will change to RED when an alarm occurs and tapping this button will take the operator to the Alarm Screen to view and acknowledge the alarm lf the alarm is not active ie the pressure has dropped below the alarm limit the Historical Alarm button on the Alarm Screen will list the Alarm It must still be acknowledged to continue Tap the RUN button to start the process Tap the PAUSE button to pause interrupt without exiting the process Tap the RUN button to continue Tap the ABORT button to end the process and exit the mode Press and hold the PRIME button to run the pump at a preset prime rate 50 Default f SciLog Intelligent BioProcessing Systems SciLog com HOME 6 0 Alarm Screen GSciLog O 608 824 0500 WH wM es m odios Alarm ext Se MTS Ca 5 OS wH M 5 OS S Wm wH
30. faces on the same seal Remove any sharp corners and burs that may damage and elastomers such as o rings or lip seals Ensure that all seal component fitting bores and housings are toughly cleaned before instillation The seal faces are undamaged and the o rings are not cut swollen or cracked Lip seals and o rings within the seal assemblies should be lightly lubricated with an elastomers compatible food grade lubricant Ensure there is not an excessive amount of lubricant especially around the seal face area Ensure seals seats are mounted squarely Ensure when installing seals with brittle faces such as silicon carbide that extra care is taken Do not use any excessive force to install a mechanical seal If it is difficult to position and assemble the seal then something is wrong If you drop or damage a seal Do not install it before an inspection has been carried out WARNING Do not run any seal options dry Page 13 Terminology a Quench To provide a liquid barrier which 15 not induced to flow through the seal area by any external means b Flush To provide a liquid barrier that is induced to flow through the seal area by an external means Quench or Flush Media WARNING WARNING The media used for quenching or flushing a seal area must be fully compatible with the pumped media and the relevant materials of construction of the pump Special consideration must be given to the temp
31. oil from the factory Consult the sticker adjacent to the fill plug to determine the type of lubricant installed at the factory Standard lubricant is ISO VG220 mineral based oil However some units have special lubricants designed to operate in certain environments or to extend the service life of the lubricant If in doubt about which lubricant is needed contact NORD Gear STANDARD OIL ISO VG220 20 to 104 F 5 to 40 C TYPICAL OILS Viscosity Formulation bil ISO NLGI ODI KL BE LUBRICATION VG 460 Mineral 68F to 122 F 634 460 GEM 1 460 GR XP 460 1100 460 Synthetic 30 C to 80 C Mobil Omala Isolube Kl bersynth Tribol PAO 22 F to 176 F SHC 634 460 HD EP 460 EG 4 460 1510 460 Conventional 0 C to 30 C Mobilgear Omala GE Kl beroil Energol Tribol VG 320 Mineral 32 F to 86 F 632 320 GEM 1 320 320 1100 320 Synthetic 35 C to 80 C Mobil Omala Isolube Kl bersynth Tribol PAO 31 F to 176 F SHC 622 320 HD EP 460 EG 4 320 1510 320 5 VG 150 Conventional 159 to 25 C Mobilgear Omala 4 Kliiberoil Energol Tribol amp Mineral 5 F to 77 F 629 100 GEM 1 150 100 1100 100 Synthetic 37 C to 10 C Mobil Omala Isolube Kl bersynth VG 100 35 F to 50 F SHC 629 150 HD EP 150 EG 4 150 RS Conventional 15 C to 25 C Mobilgear Omala 2E Kl beroil Energol Tribol VG 68 Mineral 5 F to 77F 626 68 GEM 1 68 GR XP 68 1100 68
32. or 17 mm BioPrene or Sta Pure tubing Flows of up to 15 L m are possible with pressures of up to 60 psi 2 A Watson Marlow 620R Continuous tubing unit equipped with I P sized tubing is also an option Tubing sizes of 26 73 82 or 184 are possible flows up to 12 L m and pressures of 30 psi A Levitronix Puralev 200 SU motor head system is an additional option Max flow is 21 with max pressure of 36 psi 4 A Viking Acculobe 1 1 Rotary Lobe Head Tri wing design head is the fourth option Max flow of 26 L m and max pressure of 60 psi It is paired with a Micromotion F050 Coriolis flow meter for closed loop control of the pump rate The flow rate range depends upon the unit installed and is specified on the SETUP screen in order to use the proper flow rate data aedi us 5 SciLog Intelligent BioProcessing Systems Part SciFlex Software 1 0 Home Screen NORMAL FLOW FILTRATION 5 SciLog ani SciLog com 9 608 824 0500 SCIFLEX 140 Current Mode idle Manual Mode System Status 2 idie Control Location LOCAL a CONSTANT RATE RP STAT MODE Screen HOME ALARMS The SciFlex has four operational modes screens a run screen alarms trending and setup screens as shown above NFF Modes This provides access to the three main Normal Flow Filtration Methods and their set points Recipes may also be created saved loaded modified and save
33. out of range an Error is generated Motor temp over 100 C or more than 10 minutes above 90 C Dry running of pump circuit Blinking Pump gt Pump keeps running on reduced speed 5000 rpm dots on gt The system accelerates to the original speed value when the pump is refilled with liquid display gt Note that the speed is only reduced during dry running if the pump speed was gt 6000 rpm Table 10 Errors and warnings with indication on display of LPC 200 1 In case of an error the system can only be restarted with a reset or a power supply restart Standard firmware is C2 25 For other configurations of error codes refer to alternate controller or firmware documentation PL 4012 00 01 DCO 09 188 24 User Manual for BPS 200 www levitronix com 6 2 System Operation with Controller LPC 200 2 PLC version 6 2 1 State Diagram of the PLC Interface Power On FF Reset active Status not active Enable active not activ Enable ix Reset not active ON ERROR Speed Control Mode Enable not active Status Active Status not active Error not active Error active Process Mode Process Mode not active active ON Process Control Mode Internal Error Status Active Error not active Figure 23 PLC interface state diagram for standard firmware C2 48 For other configurations refer to alternate firmware documentation PL 4012 00 01 DCO 09 188 25 Use
34. rollers have re engaged A roller which has not re engaged will click continuously No damage will occur if this happens but the roller should be re engaged manually using the 5mm Allen key Please refer to the Troubleshooting section Continuous tube loading 620RE 620RE4 amp 620R Tube element or continuous tube removal e Unlock the guard and disengage the rollers e Disconnect the tubing from the external pipeline Remove the tubing from the pumphead 620RE 620RE4 amp 620R Maintenance Scheduled maintenance The stainless steel pumping rollers run on sealed bearings and do not require lubrication Remove the rotor and lubricate the follower rollers and roller engaging mechanisms with a molyodenum based grease This should be carried out every six months for intermittent duties and every three months for 24 hour duties If fluid is spilled inside the pumphead flush the pumphead out with water and mild detergent as soon as possible If specific cleaning agents are required to clean the spillage please consult Watson Marlow Technical Support Office before proceeding in order to confirm chemical compatibility If the rotor needs to be removed refer to the guidelines below Rotor removal and re location Remove the rotor cover and central locating bolt using a 5mm Allen key Pull the rotor off the keyed shaft remove the plastic key and clean thoroughly Do not use tools to lever the rear face of the rotor away from the inne
35. s specified procedure OUTBOARD PINION ALIGNMENT Align the pinion by adjusting the gear tooth clearance according to the manufacturer s recommendations and checking for acceptable outboard pinion tooth contact The foundation bolts may have to be loosened and the unit moved slightly to obtain this contact When the unit is moved to correct tooth contact the prime mover should be realigned RECHECK ALIGNMENT After a period of operation recheck alignment and adjust as required 1 Properly install unit on a rigid foundation e adequately supported securely bolted into place e leveled so as not to distort the gear case 2 Properly install couplings suitable for the application and connected equipment 3 Ensure accurate alignment with other equipment 4 Furnish and install adequate machinery guards as needed to protect operating personnel and as required by the applicable standards of the Occupational Safety and Health Administration OSHA and by other applicable safety regulations BIM 1012 2005 03 Page 3 of 10 5 Ensure that driving equipment is running in the correct direction before coupling to reducers with backstops designed to operate only in a specific direction or machinery designed to operate only in one direction CHANGES IN PERFORMANCE SPECIFICATIONS Owner has the responsibility to consult with NORD GEAR if such items such as applied loads operating speeds or other operating conditions have changed A W
36. severe pump damage Ensure that pump rotation is correct for the desired direction of flow Do not install the pump into a system where it will run dry i e without a supply of pumped media unless it is equipped with a flushed shaft seal arrangement complete with a fully operational flushing system Install pressure gauges sensors next to the pump suction and discharge connections to monitor pressures Caution must be taken when lifting the pump Suitable lifting devices should be used as appropriate If pump is baseplate mounted the base plate must be used for all lifting purposes not any part of the pump If slings are used for lifting they must be safely and securely attached For weights of bare shaft pumps refer to pump installation dimensions section DO NOT attempt any maintenance or disassembly of the pump or pump unit without first ensuring that The pump is fully isolated from the power source electric hydraulic pneumatic The pumping chamber and any shaft seal support system front cover barrier support system and rotorcase port barrier support system are de pressurised and purged Any temperature control devices jackets heat tracing etc are fully isolated that they are de pressurised and purged and components allowed to reach a safe handling temperature DO NOT loosen or undo the front cover any connections to the pump shaft seal housings barrier support systems temperature control devices or other
37. the server and obtain the OPC tags o system s default IP address information o Address 10 0 0 74 Subnet Mask 255 255 255 0 o Contact SciLog if use of this option is desired and the required network cable was not installed when purchased e SG SciLog Intelligent BioProcessing Systems iu DIO use 8 0 End User License Agreement Copyright 2011 SCILOG Inc All Rights Reserved SCILOG Inc Binary Code License Agreement For the SCILOG SCIFLEX SOFTWARE VERSION 1 0 SCILOG INC SCILOG IS WILLING TO LICENSE THE SOFTWARE IDENTIFIED BELOW TO THE USER ONLY UPON THE CONDITION THAT THE USER ACCEPT ALL OF THE TERMS CONTAINED IN THIS BINARY CODE LICENSE AGREEMENT AND ANY SUPPLEMENTAL LICENSE TERMS COLLECTIVELY AGREEMENT PLEASE READ THE AGREEMENT CAREFULLY BY DOWNLOADING INSTALLING OR USING THIS SOFTWARE THE USER ACCEPTS THE TERMS OF THE AGREEMENT INDICATE ACCEPTANCE BY FIRST SELECTING THE CHECKBOX LABELED Check This Box To Agree To The Terms Above THEN SELECT THE I Agree BUTTON AT THE BOTTOM OF THIS FORM IF THE USER IS NOT WILLING TO BE BOUND BY ALL THE TERMS THE USER WILL NOT BE PERMITTED TO USE THIS SOFTWARE 1 DEFINITIONS Ww Software the Software Software Product means the SciLog SciFlex 300 Software identified above in binary form any other machine readable materials including but not limited to libraries source files header files and data files any updates or
38. to be impaired if for example The SciFlex shows visible damage The SciFlex fails to perform as intended After prolonged storage above 70 C After severe transport stresses Before re commissioning the SciFlex a professional routine test according to the SciFlex IQ OQ Protocols must be performed SSciLog Intelligent BioProcessing Systems Installation amp Start Up Installation of the SciFlex System must be carried out only by trained personnel in accordance with the relevant regulations and this operations manual Make sure that the technical specifications and input ratings of the SciFlex are observed See SciFlex Specifications The protection provided by this equipment may be impaired if the SciFlex is used in a manner inconsistent with this manual or for purposes not specified by the manufacturer Maintenance amp Cleaning The SciFlex is practically maintenance free The SciPres Disposable Sensors used with the system come pre calibrated from the factory and require no maintenance To remove dust dirt and stains the outer surfaces of the SciFlex may be wiped using a soft non fluffing cloth moistened with water If required you may also use a mild detergent or 2 propanol The SciPres Disposable Sensors may be sanitized with 0 1 Molar NaOH or 2 propanol They may be autoclaved up to twice and newer units with the grey rings around the cable connector may be gamma irradiat
39. with the display buttons The UP and Down buttons have to be pressed simultaneously during 5 seconds The display should feedback the change by blinking between the stored speed value and An The choosen mode is then stored in the EEPROM of the controller The system and levitation can be enabled disabled with the digital input on the USER INTERFACE connector see Table 8 When disabling the running system the speed is automatically reduced to 0 rpm and the impeller is properly touched down without grinding the wall The speed can be set with an analoge signal on the USER INTERFACE connector according to Table 8 It is strongly recommended to use galvanic separated signal values For monitoring purposes a digital output on the USER INTERFACE connector see Table 8 indicates an error In case of an error the codes described in Table 10 are displayed blinking between An and the according code number PL 4012 00 01 DCO 09 188 23 gt User Manual for BPS 200 www levitronix com 6 1 4 Errors Display on the Integrated Panel ER e 00 1 on Display Motor No Motor Er 01 Motor cable power wires not connected to controller Motor cable sensor wires not connected to controller Over current in the drive coils DC Link voltage out of range Controller Voltage range for monitoring 18 54 VDC Er 08 f the voltage is out of range the system starts to reduce the speed When reaching 0 rpm and the voltage is still
40. 0 01 DCO 09 188 5 User Manual for BPS 200 www levitronix com Article Characteristics Value Feature MCA 1 2 05 0 5m 190 10147 Extension MCA 1 2 30 3m 190 10092 Adaptor bm 190 10128 Jacket and Connectors FEP jacket and circular Hummel to D SUB connector Cable 7m 190 10148 0 MCA 1 2 10 10m 190 10149 Module Cooling Medium Compressed air or N2 O Ri 6b O Ring Kalrez 50 52 x 1 78 Impeller IEK 200 1 100 90517 ne ii ceo 7a 7b Exchange Kit Pump Casing Screws 6c 6 pieces PVDF M4x15 7c d Exchange Tool IET 1 1 6 POM C Voltage Power Output 24VDC 300W AC DC Power Supply SWS300 24 Lambda 100 40007 Voltage Input 85 265 VAC automatic detection TUV UL Semi F47 208 AC input Voltage Power Output 48 VDC 300W AC DC Power Supply SWS300 48 Lambda 100 40008 Voltage Input 85 265 VAC automatic detection TUV UL Semi 47 208 AC input Table 2 Specification of accessories System Name Aries Pumphead moror Now BPS 200 1 100 90191 LPP 200 1 BSM 1 3 LPC 200 1 Adaptor Extension cable 0 5 10m have to be ordered as BPS 200 2 100 90192 LPP 200 1 BSM 1 3 LPC 200 2 according a NADIE BPS 200 3 100 90193 LPP 200 1 BSM 1 4 LPC 200 1 Direct connection between motor and controller No adaptor cable BPS 200 4 100 90194 LPP 200 1 BSM 1 4 LPC 200 2 necessary Table 3 Standard system configurations PL 4012 00 Rev01 DCO 09 188
41. 00 0 551 650 00 1 968 MALE BSP FLUSH OPTION ONLY 1 09 0 197 139 00 5 472 OUTLET KEY 5 X 5 X 20 FORM 43 00 1 693 7 OFF COUNTERBORE HOLES TO SUIT M6 SOC HU CAP SCREW 132 00 5 197 INLET 43 00 1 693 22 58 0 889 27 90 1 098 119 60 4 717 32 00 1 260 Page 25 101 20 4 012 DROP IN BULK HEAD MOUNTED INSTALLATION DIMENSIONS 4 amp OD PORTS MALE BSP FLUSH OPTION ONLY OUTLET li 214 00 0 551 950 00 1 969 ENDPLATE FLANGE amp BOLT PCD OFFSET FROM PUMP CENTRE BY 1 575 0 062 9 0 0 197 KEY 5 X 5 X 26 FORM f PUMP CENTRE 132 00 5 197 4139 00 5 472 2100 0 821 7 COUNTERBORE HOLES TO SUIT MB SDC CAP SCREW 43 00 1 693 31 90 1 256 119 80 4 111 314 90 2 126 43 00 1 693 Page 26 IEC MOTOR MOUNTED ASSY INSTALLATION DIMENSIONS 3 1 REDUCTION RATIO Yo 8 OD PORTS OUTLET 132 00 5 197 2160 00 6 299 MALE BSP FLUSH OPTION ONLY 31 90 1 256 101 90 4 012 119 80 1 7171 Page 2 1 89 0 217 130 50 5 138 LOFF M10 X 200 ON 165 00 6 496 PCO NOT USED 76 00 2 992 6 09 0 236 19 00 0 748 13240 5 197 101 70 4 012 STAGE 2 STAGE 1 INSTALL NEMA MOTOR amp INSTALL FLANGE ADAPTER NEMA MOTOR MOUNTED ASSY FLANGE ASSEMBLY
42. 250 Imperial Inches FrntA Mesh D 0 0035 0 0059 0 0035 0 0059 0 0035 0 0079 0 0047 0 0100 Page 21 7 2 Torque Settings Item Description Position 1 02 Rotor Retainer Rotor Shaft Part No Torque NM ft lbs Quantity Pump 2 01 Socket Head Cap Screw Front Cover Pump Body Size Torque NM ft Ibs 4 01 13 Seal Locking Adapter Pump Body Seal Pump Flush Only Housing Torque NM ft Ibs Quantity Pump Socket Head Cap Screw Foot Pump Body Size Torque NM ft Ibs 7 3 Lubricants 2 13 2051 01 24 18 8 8 20 39 29 2 1 8 BSP 16 12 3 M6 x 16 16 12 The recommended lubricant for use in the Acculobe is lithium based extreme pressure grease intended for sealed for life units Suitable for operating temperatures between 30 C and 120 C 22 F to 266 F and a base viscosity in the region of 200 cSt at 40 C 104 F The unit is shipped with Shell Retinax CS00 type Refer to manufacturers recommended operating conditions concerning limitations servicing and application In case of doubt please consult the factory for details In any mounting attitude only 55 ml 1 86 US fl oz is required to fill the gear cavity and suitably lubricate the bearings During the filling operation lubricant should be directed at the front bearings to ensure good circulation and coverage in this area Care should be taken no
43. 6 P LEVITRON Xe 3 Hydraulic Specifications 3 1 1 Pressure Flow Curves User Manual for BPS 200 www levitronix com gallons min 3 0 0 0 1 0 3 0 25 10000 rpm 30 2 0 9000 rpm E Ts psi x Supply Voltage 48 VDC 1 5 20 Supply Voltage 24 VDC 8000 rpm 1 0 10 0 5 7000 rpm 5000 rpm 6000 rpm 0 0 0 0 0 2 5 5 0 7 5 10 0 12 5 15 0 17 5 20 0 22 5 25 0 liters min 4 0 5 0 6 0 40 Specific gravity 1 g cm Viscosity 0 7 Liquid Temp 40C Speed Limit for 24V 9500 rom Speed Limit for 48V 10000 rpm Figure 4 Pressure flow rate curves Measured with pumphead LPP 200 1 3 2 General Environmental Conditions Indoor motor with pump head can be placed outdoor Operating ambient temperature 0 to 40 C Storage ambient temperature 20 to 80 C Operating humidity range relative humidity 15 95 non condensing Storage humidity range 0 relative humidity 15 95 non condensing DC supply fluctuations 10 of nominal voltage Surge immunity according to EN 61000 4 5 tested with AC DC power supply TSL 120 124 for 24VDC and TIS 600 148 for 48 VDC Transient over voltages typically present on the mains supply Pollution degree Table 4 Environmental conditions for pump system PL 4012 00 01 DCO 09 188 LII 3 3 Basic Dimensions of Main Components me X T1 Q Flaretek
44. ARNING LOCK OUT POWER before any maintenance is performed Make absolutely sure that no voltage is applied while work is being done on the gearbox START UP 1 Ensure that switches alarms heaters coolers and other safety and protection devices are installed and operational for their intended purpose 2 Verify that the installed mounting position is the same as the nametag mounting position If not adjust the oil level accordingly and relocate the vent plug fill plug and drain plug according to the mounting position See following AUTOVENT PLUG The Autovent plug is brass in color and will be located at the highest point on the gearbox It operates like a check valve to allow the reducer to relieve internal pressure while preventing lubricant contamination during cooling A spring presses a ball or plunger against a machined orifice until pressure exceeds 2 psi Above 2 psi the air is allowed to escape depressurizing the gearcase When internal pressure drops below 2 psi the autovent re seals closing the unit to the outside environment After shutdown the reducer cools along with the air inside the reducer The unit will temporarily maintain a slight vacuum until normalization occurs NORD Gear supplies an Autovent as a standard feature The Autovent releases built up air pressure from inside the gearbox Max pressure 2 psi www nord com FILL LEVEL amp DRAIN PLUGS The drain plugs are metric socket head cap scr
45. E REMEDIES OF BUYER FOR ANY BREACH BY SCILOG INC OF ITS WARRANTY HEREUNDER a PRODUCT WARRANTY SciLog Inc warrants products it manufactures against defects in materials and workmanship for one 1 year from the date of shipment from SciLog Inc in normal use and service If any products fail to conform to this warranty within the first ninety 90 days of the warranty period SciLog Inc will at its option repair or replace such goods returned to SciLog If any products fail to conform to this warranty for the remainder of the warranty period SciLog Inc shall furnish necessary replacement parts free of charge b PARTS WARRANTY SciLog Inc warrants service parts against defects in materials and workmanship for ninety 90 days from the date of shipment from SciLog Inc in normal use and service If any service parts fail to conform to this warranty SciLog Inc shall furnish necessary replacement parts free of charge c WARRANTY LIMITATIONS These warranties are subject to the following conditions i Product warranty shall only apply to the item as shipped by SciLog Any modifications to hardware software fluid line changes or any other customer alteration which may affect the functionality of the product shall not be covered by warranty li Upon discovery of product non conformity SciLog Inc will be given prompt written notice with a detailed explanation of the alleged deficiencies ii The product or part must be p
46. ESALE EXPORT Buyer EXPRESSLY agrees and verifies that the purchased product s will not be transferred or exported to or purchased on behalf of third parties and that Buyer is the final end user of the product Export or transfer of any SciLog product without the express written authorization of the SciLog Inc is strictly prohibited and may violate US trade laws and regulations thereby subjecting the Buyer to civil and criminal liability REVISIONS TO THIS POLICY From time to time SciLog Inc may revise the terms of this Agreement SciLog Inc will make its best efforts to inform customers of these revisions The most current revision of these terms may be accessed over the internet by accessing the webpage located at http www scilog com warranty dies 6S SciLog Intelligent BioProcessing Systems SciFlex 140 Specifications Mechanical e Dimensions Length 36 in 91 4 cm Width 20 in 51 cm Height 40 in 102 cm e Weight 250 Ib 114 Kg Enclosure Framework Stainless Steel Equipped with lockable 4 casters gt Control cabinet Stainless Steel with disconnect on off switch and E Stop button Pump Head Options gt Watson Marlow 620RE4 Uses 12 or 17 mm BioPrene or Sta Pure elemental tubing 12 L min max flow 60 psi max gt Watson Marlow 620R Series Continuous tubing 26 83 82 or 184 30 psi max Levitronix Puralev 200 SU Pump Head system 21 L min max at 36 psi Has
47. Inlet Filter Flow Rate is the pump rate in Liters Minute and acts as a Low Flow Alarm This is a mandatory value gt Run Time is in minutes and is a mandatory value gt Max Total Volume is in Liters as calculated by the flow rate curve It is crucial that the correct pump and tubing is chosen in the Setup Screen This is a mandatory value Press the Set Parameters button to confirm the settings and then the Run Screen button to change to the Run Screen and begin the process a SG SciLog Intelligent BioProcessing Systems 6 0 Run Screen 5 NG ociLog Mode idle c a System idle iLog com 608 824 0500 52 2 oe BR Status n paw PRESSURE P1 0 00 PSI PRESSURE P3 00 PSI VESSEL 2 PUMP MODE RUN TIME 0 SEC The operational Mode and System Status are displayed at the top of the screen The center part of the screen displays the following HOME ALARMS This screen is used for all operational modes gt VESSEL 1 displays the weight as measured by the Feed Scale if enabled gt VESSEL 2 displays the weight as measured by the Filtrate Scale if enabled gt PUMP U1 displays the flow rate of the peristaltic pump PRESSURE P1 displays the pressure measured by the inlet filter The column on the right of the screen shows additional information gt Recirc Volume displays the processed volume according to the
48. OLIDS IN PRODUCT CLEAN SYSTEM FIT STRAINER ON SUCTION SIDE OF PUMP DISCHARGE PRESSURE TOO HIGH CHECK FOR BLOCKAGES SIMPLIFY DISCHARGE LINE ROTORCASE STRAINED BY PIPEWORK CHECK PIPE ALIGNMENT SUPPORT PIPEWORK PUMP SPEED TOO HIGH DECREASE PUMP SPEED PUMP SPEED TOO LOW INCREASE PUMP SPEED SEAL FLUSH INADEQUATE INCREASE SEAL FLUSH TO REQUIRED PRESSURE FLOW BEARING TIMING GEAR WEAR REPLACE WORN COMPONENTS Page 29 7 10 Service History Serial No DATE COMMENTS Page 30 7 11 Notes The information contained in this document is correct at the time of issue but be subject to change without prior notice Page 31
49. ONTO TO NEMA MOTOR INSTALLATION DIMENSIONS PUMP BODY ASSEMBLY 3 1 REDUCTION RATIO V5 amp OD PORTS 6114 50 4 508 STAGE 1 HOLES K MALE BSP FLUSH OPTION Y 4 763 0 197 OUTLET O160 00 6 299 INLET TO WIT 90 HO CAP SCREW 31 90 1 256 119 80 4 717 89 50 3 524 ON 8250 7 185 PCD STALE 2 022 225 0 875 Page 28 N Trouble Shooting No FLow PUMP OVERHEATS NOISE VIBRATION MOTOR OVERHEATS EXCESSIVE ROTOR WEAR EXCESSIVE SEAL WEAR STALLS ON START UP Causes ACTION INCORRECT DIRECTION OF ROTATION REVERSE MOTOR PUMP NOT PRIMED EXPEL GAS FROM SUCTION LINE PUMP CHAMBER amp PRIME INSUFFICIENT NPSH AVAILABLE EN UNDER CAPACITY INCREASE SUCTION LINE amp STATIC SUCTION HEAD DIAMETER SIMPLIFY SUCTION LINE amp REDUCE LENGTH REDUCE PUMP PRODUCT VAPORIZING IN SUCTION LINE SPEED amp PRODUCT TEMPERATURE AIR ENTERING SUCTION LINE REMAKE PIPEWORK JOINTS GAS IN SUCTION LINE EXPEL GAS FROM SUCTION LINE PUMP CHAMBER INSUFFICIENT STATIC SUCTION HEAD RAISE PRODUCT LEVEL TO INCREASE STATIC SUCTION HEAD PRODUCT VISCOSITY TOO HIGH DECREASE PUMP SPEED INCREASE PRODUCT TEMPERATURE PRODUCT VISCOSITY TOO LOW INCREASE PUMP SPEED INCREASE PRODUCT TEMPERATURE PRODUCT TEMPERATURE TOO HIGH CooL PRODUCT PUMPING CHAMBER PRODUCT TEMPERATURE Too Low HEAT PRODUCT PUMPING CHAMBER UNEXPECTED S
50. OR IO 27 8 0 Manual Mode 5 8 0 28 Data CONS CUO E 29 8 0 End User License 30 Appendix A Watson Marlow 620RE4 R Pump Head Manual 33 Appendix B Levitronix Puralev 200 SU Manual eene 34 Appendix C Viking Acculobe Manual 4 1 2 35 ut iLog Intelligent BioProcessing Systems Safety Information Be sure to read and observe the following requirements Before connecting the SciFlex to mains make sure that the mains voltage corresponds to the voltage rating shown on the nameplate Opening the SciFlex electronics enclosure cover exposes live parts Therefore the cover must not be removed If repair should be required return the SciFlex electronic enclosure to the factory If opening of the SciFlex electronics enclosure is inevitable the system must first be disconnected from all voltage sources Make sure that the mains plug has been pulled out Repair or adjustment of an opened SciFlex electronics enclosure under voltage must be carried out only by a skilled person who is aware of the hazard involved Whenever it is likely that the protection has been impaired the SciFlex must be made inoperative and secured against any unintended operation The protection is likely
51. S 1 888 569 07 18 E Mail support levitronix com PL 4012 00 01 DCO 09 188 30 User Manual for BPS 200 www levitronix com 10 Appendix 10 1 Regulatory Status 10 1 1 CE Marking The Bearingless Pump System BPS 200 in his various configurations is in conformity with the essential requirements of the EMC Directive 2004 108 EC and the Machinery Directive 2006 42 EC The following particular harmonized standards of the EMC Directive 2004 108 EC are tested and confirmed at a certified laboratory Hochschule fur Technik Switzerland Test Laboratory CH 8005 Zurich Switzerland Swiss Certification No STS 404 55011 61000 4 2 61000 4 3 61000 4 4 61000 4 5 61000 4 6 50204 61000 6 2 61000 6 4 Limits and methods of measurement of electromagnetic disturbance characteristic of industrial scientific and medical ISM radiofrequency equipment ESD Radiated RF Immunity Fast transient Burst Surge Immunity to conducted disturbances induced by RF Radiated RF Immunity Generic standards Immunity for industrial environments Generic standards Emission standard for industrial environments The following particular standards of the Machinery Directive are followed for the design validation and risk assessment EN809 EN12162 EN1050 Pumps for Fluids basic requirements are followed Procedure for hydrostatic pressure testing in fluid pumps max pressure testing S
52. Single Use replaceable pump head with 1 2 TC fittings gt Viking Acculobe 1 1 Rotary Lobe Pump Head Tri Wing design 26 L min at 60 psi 3 4 TC fittings paired with a Micromotion F050 Coriolis Flow Meter for closed loop pump rate control Pressure Sensors Up to three SciPres Disposable Pressure Sensors TC connections Polysulfone construction 60 psi max CIP SIP Autoclavable Gamma Stable P1 located in Filtrate P2 and P3 available for filter train monitoring Electrical Power 100 120 V Single Phase 20 A Breaker NEMA 5 20P plug 208 240 V Single Phase and 208 V Three Phase are available options Motor Variable speed Lenze Servomotor IP54 wash down continuous duty 1 KW 4096 INC Encoder for rpm feedback used with Watson Marlow heads 1 6 KW unit is used with the Viking Acculobe Levitronix BSM 1 x motor 24 VDC 10 000 rpm max is used with the Levitronix Puralev 200 SU head e Filtrate and or Feed Scale SciLog WeighStation or other floor scale may be used depending upon specific configuration Operating Range 4 to 25 C Display l O 10 4 Touch Screen Computer On Off switch and E Stop button One network connection for use with an OPC client Software Main menu with five operational modes Constant Rate Constant Rate Filtration user definable alarms and end points Constant Pressure Constant Pressure Filtration user definable alarms and end points R P Stat Const
53. UM 7 3 1 1 5 7 3 2 General Environmental 7 2 9 Basic Dimensions of Main 8 4 ENGINEERING INFORMATION ric see secede 10 41 Sealing and Material 10 4 2 OWS Oi SON c eons 11 4 3 Temperature Monitoring nara cd ax dem rapa 11 4 4 Lund bep ETE T m 12 4 4 1 Age te aiI weo icun cE 12 4 4 2 Controller 14 TINS A TON m 15 5 1 Electrical Installation of 15 5 1 1 97 7 c 15 5 1 2 General Installalion INSTUICHONS scriere etos erit ens au e perso HERR S gt 17 5 1 3 Electrical Installation of Controller LPC 200 1 for Standalone Operation 18 5 1 4 Electrical Installation of Controller LPC 200 1 for Extended Operation 18 5 1 5 Installation of PLC Interface for Ext
54. UN 05 80 92 03 103 29 45 54 4 40 47 45 44 d L Ny BIM 1012 2005 03 Page 8 of 10 34 35 38 40 41 42 42a 43 44 45 46 47 48 49 80 81 83 85 86 8 88 90 92 95 103 106 Socket head bolt Shim Key Input bearing housing Grooved ball bearing Grooved ball bearing normal Grooved ball bearing reinforced Shaft seal Key Circlip Circlip Circlip Input shaft gearcut Input shaft plain Input shaft Circlip Circlip IEC Adaptor Input shaft bearing Shaft seal Input shaft gearcut Clutch pinion shaft Shim Oil flinger Coupling Set screw www nord com NOTES BIM 1012 2005 03 Page 9 of 10 www nord com TROUBLE SHOOTING PROBLEM WITH THE REDUCER POSSIBLE CAUSES SUGGESTED REMEDY Check rated capacity of reducer replace Load exceeds the capacity of the i Overloading with unit of sufficient capacity or reduce reducer load e ue Check lubricant level and adjust up to Insufficient lubrication Runs Hot recommended levels T Check lubricant level and adjust down to Improper lubrication Excessive lubrication recommended levels Pr Flush out and refill with correct lubricant as Wrong lubrication recommended Inspect mounting of reducer Tighten loose Weak mounting structure bolts and or reinforce mounting and structure Loose hold down bolts Tighten bolts W Overloading unit may result in Disassembl
55. a safe release of s the event of a tube failure e Ensure a 1m safety zone is maintained around the pu hes ad during SIP cycles Pumphead spares Number Description S O ON OOo FW PP MRA0249A 0250 2012 0148 0006 2032 2055 0581 2027 MR2096T 0503 2029 MRA0252A MRA0253A MRA0254A MRA0255A MR2007M MR2052C MR2053B MRA0251A MR2018T MR2002M MR2028M SW0159 0523 FN0488 Stainless steel roller for 4mm wall Stainless steel roller for 3 2mm wall Stainless steel roller spindle Stainless steel cir clip 5mm Allen key Key Rotor cover Washer M6 Controlled waste port pipe work connector Rotor locating bolt Rotor spacer cased drives only Rotor assembly 2 roller element Rotor assembly 4 roller element Rotor assembly 2 roller continuous Rotor assembly 4 roller continuous Release lever Latch clip Latch bolt Track assembly Hinge pin Guard Controlled waste port blanking plug Interlock Close coupled track locating screws Cased drive track locating screws Product use and decontamination declaration In compliance with the UK Health amp Safety at Work Act and the Control of Substances Hazardous to Health Regulations you the user are required to declare the substances which have been in contact with the product s you are returning to Watson Marlow or any of its subsidiaries or distributors Failure to do so will cause delays in
56. actory or their authorized distributor for advice or assistance Model Designation ALO5 Standard Construction 22 3161 St Steel Wetted Parts 0 6 M Surface Finish 22 Multi Lobe 5 Lobe Rotors 99 1 8 Male BSP Flush Connections 99 34 Tri Clamp Connections 292 Foot Mounted 99 FDA EPDM Elastomers 99 Silicon Carbide Seal Faces 99 Sealed For Life Grease Lubrication Should any additional information be required contact the factory or their authorized distributor quoting the pump model serial number as stated on the nameplate fastened to the exterior of the pump Should this be damaged or missing the serial number is also stamped on the gearbox endplate Page 8 3 1 System Design and Installation When incorporating any pump into a system it is considered good practice to minimize piping runs and the number of pipe fittings tees unions bends etc and restrictions Particular care should be taken in designing the suction line which should be as short and straight as possible with a minimum of pipe fittings to minimize restricting product flow to the pump The following should be considered at the design stage of any system 7 gt 4 gt WARNING 1 l gt WARNING WARNING WARNING WARNING sure ample room is provided around the pump to allow for Access to the pump and drive for routine inspection and maintenance i e to remove pump front cover
57. afety for machinery principles for risk assessments PL 4012 00 01 DCO 09 188 31 P LEVITRONI X User Manual for BPS 200 10 2 Symbols and Signal Words www levitronix com Symbol a Indication of an imminently hazardous situation that if not avoided will result in death or severe injury Signal word SEMI 51 0701 Limited to the most extreme situation WARNING Indication ofa potentially hazardous situation which if Signal word SEMI 81 0701 not avoided could result in death or severe injury Indication of potentially hazardous situations which if not avoided could result in moderate or minor injury CAUTION Also alert against unsafe practice Signal word SEMI S1 0701 Without safety alert indication of hazardous situation which if not avoided could result in property damage A Safety alert for Warning and Caution Safety alert SEMI S1 0701 N Safety alert for Danger Safety alert SEMI S1 0701 ae refer to accompanying documents is used on article labels for reference to M Refer to manual ISO 3864 Toxic material poison Hazard identification A Corrosive material corrosion Hazard identification A Cut sever hand sharp object Hazard identification Strong magnetic field Hazard identification A Danger electricity electrical hazard Hazard identification IEC 61310 IEC 61310 ANSI Z535 3 SEMI 51 0701 IEC 61310 ISO 3864 Hazard avoidance Mandatory action Wear safet
58. again if desired Constant Rate Feed rate method where the feed rate is held constant until a pressure set point is achieved Constant Pressure Inlet method where the feed rate is controlled to maintain a constant filter backpressure until a low flow rate is achieved RP Stat method where the two are combined The system operates under Constant Rate method and changes to Constant Pressure method at a pre selected backpressure setting To create a recipe in these modes Set the parameters listed on the Mode screen enter a name for the recipe and click on the save recipe button The name 15 appended with a time stamp To load a recipe o Click on the drop down box tap on the recipe name and then the load recipe button The selected recipe parameters will be loaded Manual Mode This mode allows the operator to set rate Feed Rate and run the system manually All monitored values and alarms are available alla S SciLog Intelligent BioProcessing Systems Run Screen A Run Screen is provided for all modes Its explanation follows in a later section Home Screen Buttons Home This brings the operator back to this Home screen and is available on all screens Alarms Opens the Alarms screen shows current Alarms and provides access to Historical Alarms Trending Provides access to the Live Trending Screen explained later in this manual Setup Provides access to the Setup Screens that are explained next
59. alve as this would result in pressure overload resulting in damage to the pump and possibly the system Ensure product is available in the tank before starting pump This is very important for pumps installed with unflushed product seals as these sealing arrangements must never be allowed to run dry Before beginning operation it is considered good practice to momentarily start stop the pump to check the direction of rotation and ensure that the pump is free of obstructions Once this has been carried out begin operation keeping a visual check on suction and discharge pressure gauges and monitor pump temperature and power absorbed where possible Shutdown Procedure When shutting the pump down close both the suction and discharge valves and ensure that the necessary safety precautions are taken The prime mover power source has been isolated If Installed flushed product seal auxiliary services have been isolated and depressurized Pump head and piping have been drained and purged Page 12 40 Product Seal Fitting and Removal General Procedures for Installing Seals Mechanical seals are precision engineered assemblies incorporating finely lapped seal faces and seats They must therefore be handled with care and will not give optimum performance unless installed carefully and according to instructions Where mechanical seals are to be reused ensure that seal components are kept in their appropriate sets Do not mix old and new seal
60. ant Rate Constant Pressure Filtration that changes methods at a defined pressure value also with user definable alarms and end points Manual Manual set point of individual motors no set point control Setup Selection of user preferences interface options alarms and interlocks VV VV WV e duos 6S SciLog Intelligent BioProcessing Systems Data Collection e The system contains an OPC server that may be connected to the customers OPC Data Historian such as OSI An onboard CSV File is automatically populated on a USB device attached to USB port 1 on the back of the touch panel interface Retrieving the USB should only be done with the unit switched off and power cord disconnected Part A SciFlex Hardware 1 0 Overview The SciFlex Model 140 NFF is a pilot plant scale normal flow filtration system that enables you to move clarify or sterilize solutions The SciFlex is designed to process volumes of material through a low shear peristaltic pump and pressure sensor s The SciFlex 140 can include a SciLog Weigh Station for use with Disposable Media bags as the Filtrate Vessel and or the Feed Vessel An alternate Scale with appropriately sized capacity and resolution can be used for your particular process Up to three pressures can be monitored with SciPres disposable Pressure Sensors P1 is used for measuring filter backpressure plug up and filter trains are supported by the availability of P2
61. bed in Table 10 B A digital output on the USER INTERFACE connector Status indicates if the system is active However the source of an error cannot be identified by this signal 8 2 Troubleshooting for Operation with Controller LPC 200 2 The integrated PLC provides a Warning and an Error signals according to Table 11 However the source of error cannot be identified by these signals For more detailed analysis the Levitronix Service Software can be used with PC and a USB interface to the controller 8 3 Troubleshooting with Service Software The Levitronix Service Software allows communication with the pump system in connection with a PC and a USB interface The software can be used for performing detailed troubleshooting For usage of the Service Software refer to the Service Software User Manual Document PL 2034 00 which is available in the download section on the Levitronix Web page or contact the Levitronix Technical Service Department see under Section 9 Note the Service Software can not be used with the standalone controller LPC 200 1 PL 4012 00 01 DCO 09 188 29 LABEL User Manual for BPS 200 www levitronix com 9 Technical Support For troubleshooting support and detailed technical information contact Levitronix Technical Service Department Levitronix Technical Service Department Technoparkstr 1 CH 8005 Zurich Switzerland Phone for US 888 569 07 18 Phone for outside U
62. ble Shooting Service History Notes Page 3 gt 2 OC OO OO A 9 99 N NY NK NW NK NV N N m Em Eo M o Rm 559 DR WON NY m CO FA rn WN E 1 0 Safety Information INCORRECT INSTALLATION OPERATION OR MAINTENANCE OF EQUIPMENT MAY CAUSE SEVERE PERSONAL INJURY AND OR EQUIPMENT DAMAGE AND MAY INVALIDATE THE WARRANTY THIS INFORMATION MUST BE READ FULLY BEFORE COMMENCING INSTALLATION OPERATION OR MAINTENANCE AND MUST BE KEPT WITH THE PUMP SUITABLY TRAINED OR QUALIFIED PERSONS MUST UNDERTAKE ALL INSTALLATION AND MAINTENANCE ONLY Safety instructions given in this Safety instructions which shall be manual non compliance with which considered for reasons of safe would affect safety are identified by operation of the pump or pump unit the symbol and or protection of the pump or pump WARNING gt PPB gt unit itself are marked WARNING DANGER DO NOT OPERATE PUMP IF THE FRONT COVER IS NOT INSTALLED CORRECTLY ANY GUARDS MISSING OR INCORRECTLY INSTALLED THE SUCTION OR DISCHARGE PIPEWORK IS NOT CONNECTED DO NOT PLACE FINGERS ETC INTO THE PUMPING CHAMBER ITS CONNECTION PORTS OR INTO ANY PART OF THE GEARBOX IF THERE IS ANY POSSIBILITY OF THE PUMP SHAFTS BEING ROTATED SEVERE INJURY WILL OCCUR DO NOT exceed the rated pressure speed and temperature or change the system duty parameters from those for which the pump was originally supplied without c
63. ce for communication mm rmm MT Ms Firmware C7 25 RO2 Figure 16 Overview of the controller LPC 200 1 for standalone operation Interface as labeled Description Position field and temperature sensor signals from motor 1 MOTOR Drive and bearing currents of the motor Galvanic isolation with optocoupler 1 Diaital Input Switching voltage current minimal 10 V 7 mA gita inp Typical 24 V 16 mA maximal 30 V 20 mA Possible is 5V Input resistance R 2 2 USER INTERFACE 1 Digital Output Galvanic isolation with relay Relay 1A 30VDC 0 3A 125 VAC Analog current input 4 20 mA 450 Ohm shunt input EN POWER INPUT DC power input gt 24V 2 Red LED is off if the switched output stage of the controller is enabled If the LED is on the Red LED bearing and drive coils of the motor carry no current 2 Digit Display Speed Rotational speeddisplayin100pm 000000000000 speed Rotational speeddisplayin100pm 000000000000 in 100 Table 6 Description of interfaces of LPC 200 1 controller PL 4012 00 01 DCO 09 188 15 User Manual for BPS 200 www levitronix com 4 5 R H C S 000000000006 4 4 Ta E E M a x ES S 2 77 E f e Pie Figure 17 Overview of the cont
64. delines must be observed 22 The preferred drive arrangement for any rotary lobe pump is in line direct coupled 22 Flexible couplings must always be incorporated and correctly aligned within the limits recommended by the coupling manufacturer To check coupling alignment rotate the shaft by at least one full revolution and ensure that the shaft rotates smoothly Couplings of a non flexible design must never be used Couplings must always be enclosed in a suitable guard to prevent contact with rotating parts that could result in personal injury Guards should be of suitable material and of sufficiently rigid design to prevent contact with rotating parts under normal operating conditions 22 When installing pump sets in flammable or explosive environments or for handling flammable or explosive materials special consideration must be given not only to the safety aspects of the drive unit enclosure but also to the materials used for both the coupling and the guard to eliminate the risk of explosion 22 Baseplates must be secured to a flat level surface such that distortion and misalignment are avoided Once baseplates are fastened in position the drive alignment must be re checked When using electric motor drives ensure that the electrical supply is compatible with the drive and controls and that the method of wiring is correct for the type of starting required by the motor i e Direct On Line or other similar method Ensure all comp
65. e and replace disc Recheck orn RV Disc Runs Noisy damage to disc rated capacity of reducer Replace bearing Clean and flush reducer Failure of Bearings nay De CHE to and fill with recommended lubricant Check rated capacity of reducer w Level of lubricant the reducer not Check lubricant level and adjust to factory Insufficient Lubricant eae properly maintained recommended level Overloading of reducer can cause Replace broken parts Check rated capacity Internal parts are broken Gamage Output Shaft Key missing or sheared off on input Does Not Turn shaft p y Coupling loose or disconnected Properly align reducer and coupling Tighten coupling Worn Seals Caused by dirt or grit entering seal REP ace SPAS Replace or clean reducer Check lubricant level and adjust to recommended level Oil Leakage Clean or replace being sure to prevent any cogged dirt from falling into the reducer Loose foundation bolts Improper mounting position such as wall or ceiling mount of horizontal reducer Check mounting position Name tag amp verify with mounting chart in manual NORD Gear Corporation NORD Gear Limited National Customer Service Toll Free 888 314 6673 www nord com Toll Free in Canada 800 668 4378 WEST MIDWEST SOUTH CANADA 1121 Railroad Street PO Box 367 100 Forsyth Hall Dr 41 West Drive Building 101 800 Nord Drive Building 100B Brampto
66. e by pressing the UP button during 1 second display shortly indicates or by activating typically 24V the ENABLE on the USER INTERFACE connector see Table 8 The system goes then into the status ON Button Control and is running at the speed which is stored in the EEPROM The speed can be changed by pressing accordingly the UP and DOWN buttons As long as the digits on the display are blinking the set speed is shown As soon as blinking stops the actual speed is shown and the set speed is stored in the EEPROM of the controller after about 2 seconds system can be disabled by pressing the DOWN button until rpm is achieved Pressing further 1 second the DOWN button the system disables levitation and shows OF on the display The system can also be disabled by deactivating 0 V the ENABLE pin on the USER INTERFACE connector see Table 8 Before disabling the system the speed is automatically reduced to 0 rpm and the impeller is properly touched down without grinding the wall Incase of an error the RESET button see Table 6 can be used to restart the system or the power can be switch off and on Incase of an error the codes described in Table 10 are displayed blinking between Er and the according code number 6 1 3 Extended Operation Analog Control Mode In order to be able to control the pump with external signals PLC the mode Analoge Control Mode has to be set
67. e is required please contact us at SciLog Inc 801 Deming Way Shipping 8446 Excelsior Dr Madison WI 53717 Phone 800 955 1993 or 608 824 0500 Fax 608 824 0509 ociLog Customer Service personnel will be able to serve you more efficiently if you have the following information Serial number and model name of the equipment e Installation procedure being used e Concise list of symptoms e List of operating procedures and conditions in use when problem arose Standards The SciFlex conforms to the following standards EN 61326 1 2006 Class B 6100 3 2 2006 M C m 6100 3 3 1995 A1 2001 A2 2006 RoHS pc us EN 61010 1 Issued 2001 03 01 MEME UL 61010 1 Issued 2004 07 12 Ed 2 And is certified to CAN CSA C22 2 No 61010 1 Ed 2 5 SciLog Intelligent BioProcessing Systems Warranty Information LIMITED WARRANTY LIMITATION OF LIABILITY amp ACCEPTABLE USE AGREEMENT This Agreement is hereby entered into between You the Buyer and SciLog Inc If you do not Agree to these terms return the item to SciLog 1 LIMITED WARRANTY SCILOG INC EXPRESSLY WARRANTS THE EQUIPMENT MANUFACTURED BY IT ONLY AS SET FORTH HEREIN SCILOG INC MAKES NO OTHER WARRANTIES EITHER EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES AS TO MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IN ADDITION THE FOLLOWING SHALL CONSTITUTE THE SOLE AND EXCLUSIV
68. e of 4 bar is not exceeded pressure relief valves should be installed in the pipeline For pumping duties of 2 4 bar pressure only close coupled pumps should be used fitted with 73 Shore hardness Marprene Bioprene or standard STA PURE tube elements M in the tube element s product order code denotes suitability for high pressure use When pumping duties of 0 2 bar pressure use close coupled or cased pumps fitted with 64 Shore hardness elements or the standard range of continuous peristaltic pump tubing Viscosity handling is maximised by using 73 Shore hardness Marprene Bioprene or STA PURE tube elements in the pumphead Ensure that there is always a minimum of one metre of smooth bore flexible tubing connected to the discharge port of the pumphead This will help minimise any impulse losses and pulsation in the pipeline This is especially important with viscous fluids and rigid pipework 620RE 620 4 amp 620R Pump installation A correctly engineered installation will promote the best possible tube life so please ensure that the following guidelines are followed Avoid tight pipeline bends pipe reducers and excessive lengths of smaller bore tubing than that in the pumphead particularly in pipelines on the suction side Ensure that connecting pipe work and fittings are suitably rated to handle the predicted pipeline pressure If rigid pipe work comes in close proximity to the pumphead a drop out section of pipe work will simpli
69. ed Additional Sensors may be ordered from SciLog when needed available 5 packs SciPres TC PN 080 696PSX 5 Description of this Manual The following information is covered in this Manual Safety Requirements e Product Specifications Hardware Description NOTE Note calls attention to important information talics are used to further emphasize certain information Ignoring the given instructions may lead to malfunction or damage of the instrument or other equipment and to personal injury 6S SciLog Intelligent BioProcessing Systems Introduction You will find the SciFlex System easy to use The state of the art hardware and software design of the SciFlex allows you to control measure and document your Normal Flow Filtration Dispensing processes With proper maintenance the SciFlex NFF System will provide many years of excellent service and performance Please read the following instructions carefully Inspections Refer to the separate unpacking document and remove the SciFlex and accessories carefully from the shipping container Check the contents against the purchase order to verify that all parts are included and undamaged Please do the inspection now even if the SciFlex is not used immediately Many carriers must receive damage claims within seven days of delivery Please retain all packing material so unit may be shipped safely if necessary SciLog Customer Service If assistanc
70. ed and the cover is closed and locked D A o The CSV file is stored with the Date Time Stamp and Run Type information as part of the file name o The files list as follows 20111218 101757 NFFCR csv 12 18 2011 10 17 57 NFF Constant Rate 20111218 101827 NFFCP csv 12 18 2011 10 18 27 NFF Constant Pressure 20111218 10199 NFFRPSTAT csv 12 18 2011 10 19 09 NFF RP Stat 20111221 103014 ManualRun csv 12 21 2011 10 30 14 Manual o The data contained in these files will automatically open with MS Excel some formatting is needed to make all the data visible and with the proper number of decimal places o Example after minor formatting for a Manual run RPM 000 000 000 00 00 NA o 044 0 021000 50 05 1491 00 0 00 00o 0 L9 0 00 00o 0 0 00 00o 0 27 142 002 000 125 37 00 0 ConstantRate 1832 0 00 00 0 46 000 o0 oO 5 0 50 46 721 o Run Time is in seconds all other data in psi Liters Liters Minute and Kg RPM is Motor Rpm not pump head RPM 02 o Remember to replace the USB key with a new one to maintain the ability to collect this type of data 2 An OPC Server is built in to the system This allows the operator to connect to the system with a network cable and use any OPC Client i e Data Historian to collect the data from the system and graph it as need be Many OPC Data Historians are available and any of them may be used to browse to
71. ended Controller 200 2 19 5 2 Mechanical Installation of the 21 5 3 Mechanical Installation of the 21 PE TOI aE E 22 6 1 System Operation with LPC 200 1 Stand Alone Controller 22 6 1 1 State Diagram of 200 1 02 2000000000000000000055 000000500000000 33 22 6 1 2 Standalone Operation Button Control 6000000000000000000002000000 23 6 1 3 Extended Operation Analog Control Mode 23 6 1 4 Errors Display on the Integrated naar anna an 24 6 2 system Operation with Controller LPC 200 2 PLC version 25 6 2 1 State Diagram of the PLC 00000000000000000000000000 AE E 25 7 INSPECTION AND 2 1 1 eaa 27 7 1 Replacement Interval of the 27 7 2 Impeller Replacement 27 7 2 1 ocio m E 27 7 2 2 Instruc ions amd dux rep Rr 28 PROS TIN c
72. entative of each party FORCE MAJEURE SCILOG will not be liable for or be considered to be in breach of or in default under this Agreement on account of any delay or failure to perform as may be required by this Agreement as a result of any causes or conditions that are beyond SCILOG s reasonable control and that such SCILOG is unable to overcome through the exercise of reasonable diligence If any force majeure event occurs SCILOG will use commercially reasonable efforts to minimize the impact if any of the event on The User ASSIGNABILITY The User may not assign this Agreement or the rights and obligations thereunder to any third party except without the prior and express written approval and explicit consent of SCILOG WAIVER No waiver by SCILOG of any default by The User shall be deemed as a waiver of prior or subsequent default of the same of other provisions of this End User License Agreement i ur SciLog Intelligent BioProcessing Systems Appendix Watson Marlow 620RE4 R Pump Head Manual 33 620R gb 2 years 620RE 620RE4 amp 620R Key safety information Before opening the pumphead guard please ensure that the following safety directions are followed For close coupled drives ensure that the pump 15 isolated from mains voltage Ensure that there is no pressure in the pipeline If a tube failure has occurred ensure that any product in the pumphead has been allowed to dra
73. er Exchange Tool PL 4012 00 01 DCO 09 188 User Manual for BPS 200 WWW levitronix com 6 If necessary remove the existing O Ring and gently press the new O Hing into the lid of the pump casing Use the correct O Ring type for your process If necessary consult the Levitronix Technical Ser vice Department Do NOT twist or roll the O Ring as this cause leaking to occur T Press the lid with the O ring flush into the bottom of the pump casing 8 Carefully tighten the 6 PVDF screws The screws should not be used to press the lid with the O ring into the bottom of the pump casing Do not apply too much torque The torque specifications are Maximum torque for pump screws PVDF M4 12 9 Start up the system and check if the impeller is rotating properly and the pump head doesn t leak 10 If the pump head leaks check and make sure the lid and the O Ring are properly pressed into the bottom of the pump casing It may be necessary to change the O Ring if it has been damaged 28 User Manual for BPS 200 www levitronix com 8 Troubleshooting 8 1 Troubleshooting for Operation with Controller LPC 200 1 For troubleshooting and failure analysis with the stand alone controller LPC 200 1 the following procedure is recommended Check the status of the LEDs The specific LEDs are described in Table 6 B Use the ERROR codes on the display The specific error codes are descri
74. er Inlet Maximum enter a new value and tap Set o The Filter Inlet Maximum will pause the system when the inlet pressure P1 achieves the set value allowing the changing of the Filter for a new one SSciLog Intelligent BioProcessing Systems 3 0 Constant Rate Screen X S O g Load J Recipe SciLog com 9 608 824 0500 NO Parameters Set NO Able To Set Parameters SET POINT m SSS MAX RUN TIME INLET _ MAX TOTAL FILTER PRESSURE VOLUME LITERS MIN MINUTES PSI LITERS eS cmm 09 cea HOME ALARMS RESTORE DEFAULTS Run Screen This mode runs at a constant inlet flow rate until a maximum pressure P1 value is achieved and then stops Able to Set Parameters Must read Yes to change the values on this screen Set Points Tap the Pump Flow Rate value and a numerical entry will pop up Enter the desired flow rate in Liters Minute and tap the check mark button End Points Like the Set Point above tap on the values for Maximum Run Time Maximum Inlet Filter Pressure and Maximum Total Volume enter and set the values gt Run Time is in minutes and is a mandatory value gt Max Inlet Filter Pressure is the value as measured by P1 in psi This is a mandatory value gt Max Total Volume is in Liters as calculated by the flow rate curve It is crucial that the correct pump and tubing is chosen in the Setup
75. erature limitations of the media to ensure that no hazards are created e g risk of fire or explosion This seal arrangement requires a supply of media to the outboard side of the mechanical seal to quench or flush the seal area The nature of the pumped media and the specific duty conditions will determine whether a quench or flush is required A quench provides a static head The media vessel should be mounted a minimum of 1 5 feet above the pump preferably directly above the seal area The interconnecting pipework should be as straight as possible avoiding horizontal runs and with the minimum number of bends and restrictions For a suitable flush the media must be supplied at a flow rate of three liters per minute per shaft seal 0 8 US Gal per min Note The limiting flush or quench pressure in any application is 0 5 bar 7 psi Page 14 5 0 Seal Assembly 5 1 Rotary Faces 22 Lubricate with Water and install the rotary seal face 4 01 02 into the L Cup 4 01 01 Install the L Cup 4 01 01 and seal face 4 01 02 into the Rotor 1 01 Pressing both the L cup 4 01 01 and the Rotary face 4 01 02 firmly into the rotor bore Making sure not to damage the seal face in any way Page 15 5 2 Single Mechanical Seal 1 01 05 N NN NZ X Y 7 NN Wg MAE Gen
76. error corrections provided by SCILOG and any user manuals programming guides and other documentation provided to The User by SCILOG under this Agreement The User or User means you the end user and of the Software This definition also includes any person who accesses the Software for any purpose 2 GRANT OF LICENSE oubject to the terms and conditions of this Agreement including but not limited to the SCILOG SciFlex Software Technology Restrictions of Use Section 3 below SCILOG grants The User a non exclusive non transferable limited license without license fees to use the Software internally in its complete and unmodified form for the sole purpose of running Programs Use of the Software for any other or additional purpose s shall constitute a violation of the terms of the Grant of License 3 RESTRICTIONS ON USE The Software is confidential and subject to US amp International Copyright Laws Title to ooftware and all associated intellectual property rights is retained by SCILOG and or its licensors The User acknowledge that Licensed Software is not designed or intended for use in the design construction operation or maintenance of any nuclear facility SCILOG INC DISCLAIMS ANY EXPRESS OR IMPLIED WARRANTY OF FITNESS FOR SUCH USES The User may not rename edit or create any derivative works from the Software The User may not modify decompile or reverse engineer the Software except and only to the extent tha
77. ews They will be located at the lowest part of the gearbox for ease of draining The fill level plug is a hex head cap screw It will be located between the Autovent and drain plug Both types of plugs will have gaskets included to prevent oil from leaking DRAIN PLUG Two types of plugs for maintenance LUBRICANT NORD reducers are shipped from the factory properly filled with lubricant and all plugs are installed according to the mounting position given on the reducer nametag Acceptable oil fill level is within 72 inch of the bottom of the fill plug threads OPERATION AND MAINTENANCE CHECKLIST Operate the equipment as it was intended to be operated Do not overload Run at correct speed Maintain lubricant in good condition and at proper level Dispose of used lubricant in accordance with applicable laws and regulations Apply proper maintenance to attached equipment at prescribed intervals recommended by the manufacturer 7 Perform periodic maintenance of the gear drive as recommended by NORD MAINTENANCE Mineral lubricant should be changed every 10 000 service hours or after two years For synthetic oils the lube should be changed every 20 000 service hours or after four years In case of extreme operating e g high humidity aggressive environment or large temperature variations shorter intervals between changes are recommended OIL SPECIFICATIONS NORD supplies all reducers filled with
78. fy tube replacement Ensure that the controlled waste blanking plug is in position in the controlled waste port not in use See below e 115 advisable to use controlled waste pipe work if pumping hazardous aggressive or abrasive fluids or products which will harden in contact with air e When connecting waste pipe work to the controlled waste port using the coupling adaptor supplied ensure that there is adequate clearance underneath the pumphead Waste pipe work should run to a suitable container or drain e The leak detector installation procedure is included in the leak detector kit e f unsure of an installation please contact your local Watson Marlow Technical Support Office for further assistance 620RE 620RE4 amp 620R General operation Opening the pumphead guard e Unlock the guard with a 5mm Allen key or a screw driver e Open the guard to its full extent This creates the maximum clearance between the tube ports and guard to remove the tubing Engaging disengaging the rollers e The extent of travel of the roller release levers is indicated below Do not try and force the levers beyond their normal extent of travel as this will damage the rotor e To engage the rollers snap the roller release levers counter clockwise making sure that the rollers locked out against the tubing To disengage the rollers snap the release levers clockwise to their disengaged position For high pressure tubing elements or four roller pumpheads
79. gent BioProcessing Systems 8 0 Manual Mode Screen ociLog SciLog com 3608 824 0500 Ss Ea E cco MANUAL MODE NO Parameters Set PUMP CONTROL NO Able To Set Parameters 5 NO END POINT PUMP SETPOINT VOLUME FLOW Run screen ALARMS In the Manual Mode the SciFlex can be manually operated Able to Set Parameters Must read Yes to change the values on this screen The flow rate of the main pump head can be set in L min Tap the value window and use the numeric keypad that pops up to enter and set the rate Tap Set Parameters and then Run Screen as in the other modes During a Manual Run the operator may return to this screen by tapping Home and then Manual and change the flow rate on the fly The run screen will also display the monitored values as indicated by the scales and SciPres sensors js DO es 7 0 Data Collection There are two types of Data Collection available 1 A CSV file is automatically generated each time the Run button is pressed and ends when the Abort button is pressed or an End Point achieved o This is stored only on a USB key installed on the underside of the HMI in the bottom USB slot o USE CAUTION As high voltages can be present in the cabinet o Accessing the USB requires powering down the system and opening the top of the cabinet Do not power the unit back up until a new one is install
80. h shaft plain 901 Rotor with shaft gearcut 902 End shield A 904 Shaft seal 905 Bearing A 906 Bearing shim 907 Terminal box frame 908 Terminal box cover 909 Terminal box frame gasket 910 Terminal box cover gasket 911 Terminal board 914 cable entry gland 916 Stator case 918 RECOMMENDED SPARE PARTS 924 Collar bolt Bearings all Gaskets all Shims all 925 Hexagohal fiut Seals all Seal Plugs all 929 Bearing B 932 End shield B IMPORTANT 938 Second motor shaft end ER 939 When ordering parts it is necessary to the NORD SERIAL NUMBER from the unit 940 the parts for The serial number will dictate the correct parts for that particular unit 941 Key The gearbox nameplate will have the serial number on it ae 947 Circlip 948 Circlip 949 Oval flat head bolt 950 Oval flat head bolt BIM 1012 2005 03 Page 7 of 10 www nord com PARTS LIST 7 a SET EH C
81. hub is specified The coupling gap and shaft gap must be sufficient to accommodate any anticipated thermal or mechanical axial movement ANGULAR ALIGNMENT Insert a spacer or shim stock equal to the required coupling gap between the coupling hub faces and measure the clearance using feeler gauges Repeat this at the same depth at 90 degree intervals to determine the amount of angular misalignment PARALLEL ALIGNMENT Mount a dial indicator to one coupling hub and rotate this hub sweeping the outside diameter of the other hub The parallel misalignment is equal to one half of the total indicator reading Another method is to rest a straight edge squarely on the outside diameter of the hubs at 90 degree intervals and measure any gaps with feeler gauges The maximum gap measurement is the parallel misalignment CHECKING ALIGNMENT After both angular and parallel alignments are within specified limits tighten all foundation bolts securely and repeat the above procedure to check alignment If any of the specified limits for alignment are exceeded realign the coupling SPROCKET OR SHEAVE ALIGNMENT Align the sheaves or sprockets square and parallel by placing a straight edge across their faces Alignment of bushed sheaves and sprockets should be checked after bushings have been tightened Check horizontal shaft alignment by placing a level vertically against the face of the sheave or sprocket Adjust belt or chain tension per the manufacturer
82. in through the controlled waste to a suitable drain Ensure that protective clothing and eye protection is worn if hazardous products are being pumped 620RE 620RE4 amp 620R Safe guarding Primary safety 620 series pumps is provided by the tool lockable pumphead guard On electrically powered cased 600 series pumps secondary backup protection is provided in the form of an electrical interlock which stops the pump if the pumphead guard is opened and only for so long as the guard is opened The electrical interlock on cased pumps should never be used as primary protection Always disconnect the mains power supply to the pump before opening the pumphead guard Only primary protection through the tool lockable guard is provided on pneumatically powered 620 series cased pumps Only primary protection through the tool lockable pumphead guard is provided on 620 series pumps fitted with industrial AC motors but an interface kit to allow mains power to be switched by the pumphead guard interlock is available as an extra cost option 620RE 620RE4 amp 620R Pumping conditions Pressure and viscosity All pressure values in this operating instruction from which performance and life figures have been calculated relate to peak pipeline pressures Although rated to 4 bar working pressure this pump will generate in excess of 4 bar working pressure if pipeline restrictions in place In instances where it 15 critical that a working pressur
83. ing the rotors such that they rotate without contact with each other As the rotors pass the suction port see A the cavity generated increases creating a pressure decrease which induces the media to be pumped to flow into the rotorcase B The pumped media is carried around the rotorcase by the rotors C and D to the discharge side of the pump E Here the cavity decreases and the pumped medium is discharged from the rotorcase F The maximum pressure and speed operating parameters are shown below In practice these may be limited due to the nature of the product to be pumped and or Page design of the system in which the pump Is to installed Consult Johnson Pump UK Ltd or your local distributor for assistance Pressure Dispiscembnt Maximum Maximum Maximum Rating Speed Temperature Viscosity F 174 0 02 0 00528 1750 12 amp 19 150 000 If the system or product characteristics are to be changed from the original application for which the pump was selected the factory or their authorized WARNING distributor should be consulted to ensure the pump is suitable for the new application The pump should not be subjected to sudden temperature changes to avoid the risk of damage from sudden expansion contraction of components Care should be taken when selecting pumps for handling liquids containing abrasive particles as these may cause wear of pump head components Contact the f
84. instructions CONSERVEZ ce manuel pour future reference NE LAISSEZ PAS du personnel non qualifi utiliser nettoyer inspecter entretenir r parer ou manipuler cet quipement D BRANCHEZ TOUJOURS cet quipement de la source de courant avant de nettoyer ou d ex cuter l entretien APPELEZ SCILOG pour pieces d tach es renseignements et entretien N ATTENTION D BRANCHEZ TOUT COURANT DE CETTE UNIT AVANT DE FAIRE L INSTALLATION D EFFECTUER L ENTRETIEN LE NETTOYAGE OU AVANT DE RETIRER LE FUSIBLE ME PAS OBSERVER CES PR CAUTIONS RISQUERAIT DE CAUSER DES BLESSURES CORPORELLES OU ET D ENDOMMAGER L QUIPEMENT N PRUDENCE SOYEZ PRUDENT LORSQUE VOUS MANIPULEZ DES APPAREILS SENSIBLES L ELECTROSTATIQUE AUTORISEZ SEULEMENT LE PERSONNEL QUALIFIE A ENTRETENIR CET EQUIPEMENT SOYEZ PRUDENT LORSQUE DES VERIFICATIONS TESTS ET AJUSTEMENTS DOIVENT ETRE EFFECTUES SOUS TENSION NE PAS OBSERVER CES PRECAUTIONS RISQUERAIT DE CAUSER DES BLESSURES CORPORELLES A ATTENTION POUR ASSURER UNE PROTECTION CONTINUE CONTRE UNE D CHARGE LECTRIQUE BRANCHEZ UNIQUEMENT SUR UNE PRISE CORRECTEMENT RELI E LA TERRE NE RETIREZ PAS LA FICHE DE TERRE 5 SciLog Intelligent BioProcessing Systems Table of Contents PE GOIN SE Y 3 PRECAUTIONS NIRE T 4 Table Nerio QC 5 Safety IMPOR IMAL OMS
85. is generated Controller Temperature over 70 C Warning relay open Dry Running Detection gt Pump keeps running on reduced speed 5000 rpm Controller gt The system accelerates to the set speed value when the pump is Warning relay open refilled with liquid gt Note that the speed is only reduced during dry running if the pump speed was gt 6000 rpm Table 11 Errors and warnings with indication on PLC interface for standard firmware C2 48 For other configurations refer to alternate firmware documentation PL 4012 00 01 DCO 09 188 26 User Manual for BPS 200 www levitronix com Inspection and Maintenance 7 1 Replacement Interval of the Impeller The impeller has a limited lifetime depending on the chemical type concentration and temperature of the fluid which is pumped Therefore a preventive periodical exchange of the impeller is recommended Contact the Levitronix Technical Service Department see Section 7 2 for further information on replacement times 7 2 Impeller Replacement Procedure 7 2 1 Preparation Before starting the impeller replacement procedure the parts and tools illustrated in Figure 24 and Figure 25 should be prepared Impeller exchange kits which contain this parts and tools are available at Levitronix see Table 2 Please verify that you have the right types of impellers O rings and screws The impeller could splash TOXIC or CORROSIVE CHEMICALS because of the strong magnetic f
86. is is also visible through the slots in the sides of the pump body Install external o rings 4 01 04 and internal o ring 4 01 10 to the Seal housing 4 01 05 Install the seal housing into the pump assembly Aligning the flush holes with the tappings in the pump body Page 18 a ie 2 n t Install the flush locking adapter o ring 4 01 12 onto the adapter 4 01 11 Install the flush locking adapter 4 01 12 such that the end of the component is locking the seal housing in position Install the primary o ring 4 01 04 onto the Static Seal 4 01 03 Install the static seal face 4 01 03 aligning the slots in the seal face with the anti rotation pins in the seal housing Install the rotor and rotary seal face assembly Page 19 6 13 Seal Arrangement Exploded Item Number Description Material 4 01 07 Slinger O ring BS221 PDM VITO 4 01 08 8 Dog Point Grub Screw 316 St Steel 4 01 09 1 8 BSPT Hex Plug 316 St Steel Note For Single flush seal add items Number Description Material 4 01 10 O ring 5118 EPDM VITON 1 4 01 06 Wave Spring 01 4 01 11 Flush Locking Adapter 316 S11 St Stee 4 01 12 O ring 5012 EPDM VITON Note Not Shown Page 20 7 0 Technical Data 7 1 Clearance Chart al fe Metric Millimetres FrotA MeshD 0 090 0 150 0 090 0 150 0 090 0 200 0 120 0
87. izontal or vertical position 5 3 Mechanical Installation of the Controller Hazardous voltage may be present In order to avoiding fluid spills shorting mains or other voltages within the controller place the controller in a spill protected environment for example protected electronic cabinets If explosive flammable gases are present place the controller in an explosion proof cabinet Make sure the controller is mounted in a position that allows free air circulation around the controller A minimum distance of 10cm 4 to other objects above or below the controller casing is recommended e Use the Din Rail bracket to mount the controller e f forced air cooling is used mount the controller in upright position e The Din Rail brackets can also be mounted on the controller back side according to Figure 6 Use only 3 5 x 6 5mm self tapping screw for the fixation of the Din Rail brackets The controller may be damaged if other type or too long screws types are used PL 4012 00 01 DCO 09 188 21 User Manual for BPS 200 www levitronix com 6 Operation 6 1 System Operation with LPC 200 1 Stand Alone Controller 6 1 1 State Diagram of LPC 200 1 The controller LPC 200 1 allows stand alone operation with manual speed setting Button Control Mode as well as extended operation with analoge speed setting Analoge Control Mode Figure 22 shows the state diagram which can be controlled with the manual bu
88. l be adversely affected if LoadSure elements are not used Disengage rollers Locate one of the D shaped flanges into the lower port The D flange ensures that the element can only be loaded correctly Wrap the tube element around the disengaged rollers of the rotor Locate the second D shaped flange into the upper port Ensure the flat face of each D flange sits flush to the flange sealing face of the track Engage rollers Close the guard and push it against the track until the latch engages Tube element loading 620RE 620RE4 amp 620R Continuous tube loading 620R continuous tubing pumpheads are factory set to accept Watson Marlow 600 series 3 2mm wall tubing Pumping performance will be adversely affected if Watson Marlow tubing is not used Select the tube clamp set which is correct for the tubing size to be used Disengage rollers Locate one end of the tubing into the lower port U clamp and hold firmly in position Wrap the tubing tightly around the retracted rollers making sure that there is no twisting through its length Locate the other end of the tubing into the upper port U clamp Hold both ends of the tubing in one hand maintaining tension around the retracted rollers Engage rollers Close the guard and push it against the track until the latch engages Ensure that continuous tubing is not loosely clamped at the pumphead ports Ensure that when the pump is re started all of the
89. le and should be connected to the computer gathering the data via a hub or switch Contact SciLog for information on having this option installed ree GSciLog Intelligent BioProcessing Systems 4 0 Filtrate and or Feed Scale This SciFlex is typically paired with The SciLog WeighStation a media bag holder with a 50 kg capacity This is typically used as the Filtrate scale and can also be used as a Feed scale or both if desired Other bench or floor scales based upon purchased configuration may also be used 14 lt 5 Intelligent BioProcessing Systems 5 0 Pressure Sensor Installation The SciPres Disposable Pressure Sensors are connected in line with the tubing and used in a flow through manner The SciPres Sensors have Polysulfone wetted surfaces that meet all USP Class VI requirements The SciPres Disposable sensors are easy to change when the need arises and are readily available from SciLog in packs of 5 They may be sanitized using several methods CIP with NaOH or alcohol autoclaved to twice gamma irradiated Only those with grey rings around the connector are gamma stable 6 0 System Feed Pump Head Inlet Triclamp ASME BPE 2009 gt Locking Pin 1 4pcs 3 8 Screws Outlet 1 Triclamp ASME BPE 2009 Currently four options exist 1 A Watson Marlow 620RE4 elemental tubing unit equipped with 12 mm
90. losed active system on This signal indicates the state of eae Relay open not active system off the pump system Ground Digital Out Digital Out2 When active the system drives Relay closed not active system on the impeller to zero rom and Relay open active system off shuts down With a reset pulse the system can be re initialized Error Ground Digital Out2 B Digital Out3 The warning signal indicates if a system fault has been detected The warning signal indicates a system fault but the system does not shut down Relay closed not active system Warning Relay open active system not o k Ground Digital Out3 Digital Out4 O Default setting Relay closed if Relay closed warning active trend warning is active Can be Relay open warning not active changed in EEPROM with Service Software Trend Warning Ground Digital Out4 Table 9 Signals of the PLC connector for standard firmware 2 48 For other configurations of PLC Inputs and Outputs refer to alternate firmware documentation PL 4012 00 01 DCO 09 188 20 gt User Manual for BPS 200 www levitronix com 5 2 Mechanical Installation of the Pump Motor e The motor can be fixed with four screws on the motor bottom see Figure 5 As an alternative a the Mounting Base Plate MBP 1 1 see Table and Table 2 can be used to mount and fix the motor e he motor can either be mounted in hor
91. n Ontario L6T 4A1 Corona CA 92882 Waunakee WI 53597 Charlotte NC 28273 Phone 905 796 3606 Phone 951 279 2600 Phone 608 849 7300 Phone 704 529 1255 Fax 905 796 8130 Fax 888 408 6673 Fax 800 373 6673 Fax 888 259 6673 BIM 1012 2005 03 Page 10 of 10 www nord com Appendix Levitronix Puralev 200 SU Manual Levitronix Bearingless Pumps www levitronix com P LEVITRON BPS 200 2 6 bar 37 7 psi 21 liters min 5 5 gallons min USER MANUAL This manual contains information necessary for the safe and proper use of the BPS 200 Included are specifications for the standard configurations of the pump system and instructions regarding its use installation operation adjustment inspection and main tenance For special configurations of the pump system refer to accompanying information Please familiarize yourself with the contents of the manual to ensure the safe and effective use of this product After reading this manual please store the manual where the personnel responsible for operating the pump system can readily refer to it at any time PL 4012 00 Rev01 DCO 09 188 User Manual for BPS 200 www levitronix com Table of Contents eT VC IN 3 2 SPECIFICATIONS tem 4 2 1 System Overview and General Specification 4 HYDBRHAULIC SPECIFICATIONS GEM d E CM weed EE DM DECEM d M DE
92. ode connected Analog In2 Signal Actual Process Direct connection no Control Value protection 4 20 mA 0 100 Galvanic isolation on the user Ground Analog In2 19 Current Input side is required Default i t setti Analog In3 Signal 22 0 10 V 0 10000 rpm Fatis 1 5522 Ref Value gt Speed Limit 9000 rpm 9 V Voltage input can be selected gt Cut off min speed 300 rpm with EEPROM editor in Service Ground Analog In3 21 Voltage Input Software consult detailed 0 10 V mA 0 100 process mode firmware specification D6 48 and Service Software Manual with Analog In4 Signal 24 Actual Process Doc PL 2034 00 SONKO VANS 0 10 V 0 100 Ground Analog In4 23 Voltage Input Actual Speed 0 5 V 0 10000 rpm Direct connection no protection Actual Process _ Galvanic isolation the user Control Value side is required Reset active Resets error state not active Analog Out1 Signal 6 Analog Out2 Signal Co Com Ground Analog Out 25 27 Digital In1 Signal Ground Digital In1 Digital In2 Signal active Switches between process mode not active Process mode and speed mode Ground Digital In2 Digital ignal igital In3 Signal active system on The Enable signal switches the Enable not active system off pump system on and off Ground Digital In3 Digital In4 Signal Not used Ground Digital In4 Digital Out1 eo Relay c
93. one of the DIN rail screws on the back side of the controller housing Do not use different and longer screws which may result in short circuit within the controller 1 controller casing must be grounded The screws of the DIN rail brackets can be used for grounding Connect the motor connector to the controller Connect the controller type specific connectors see Section 5 1 3 for standalone operation with the LPC 200 1 Section 5 1 4 for extended operation with LPC 200 1 and Section 5 1 5 for extended operation with LPC 200 2 4 Depending on the required hydraulic operational point see Figure 4 the pump system requires 24V or 48 DC supply voltage at a maximum power of 200 W At a lower performance power supplies with smaller power or bigger supplies to supply several pump systems simultaneously may be used Consult Figure 8 to get the power consumption depending on the flow Contact Levitronix for consulting and support on the power supply solution 5 Connect the DC supply wires to the power input connector of the controller Make sure that the polarity is correct see Figure 16 and Figure 17 and that AC DC power supply is off 6 To secure the connectors tighten all retaining screws PL 4012 00 01 DCO 09 188 17 User Manual for BPS 200 www levitronix com 5 1 3 Electrical Installation of Controller LPC 200 1 for Standalone Operation For standalone operation the LPC 200 1 is disabled when power is tu
94. onents are correctly grounded 3 2 Installations with CIP Systems The Acculobe is has been designed to be cleaned effectively by the CIP procedures recommended for in place cleaning of process equipment It is recommended that a differential pressure of 2 to 3 bar 30 to 45 psi be developed across the pump head during cleaning in order to develop the necessary fluid velocities required for thorough cleaning Page 11 WARNING WARNING WARNING WARNING WARNING Start Up Procedure Check that all piping and associated equipment are clean and free from debris and that all pipe connections are secure and leak free For pumps installed with flushed product seals check that all auxiliary services are in place and connected and provide sufficient flow and pressure for flushing purposes If an external relief valve is incorporated in the system check that it is set correctly For start up purposes it is considered good practice to set the relief valve lower than the system design pressure On completion of start up the relief valve should be reset to the required setting for the application The required setting should never exceed the lower of either the pumps maximum pressure rating or the system design pressure Ensure both suction and discharge valves are fully open and pipework is free from all obstructions Acculobe pumps are of the positive displacement type and should therefore never be operated against a closed v
95. onfirming its suitability for the new duty Installation and operation of the pump must always comply with health and safety regulations A device must be incorporated into the system or drive to prevent the pump exceeding its stated duty pressure It must be suitable for both directions of pump rotation where applicable Do not allow pump to operate with a closed blocked discharge unless a pressure relief device is incorporated The mounting of the pump or pump unit should be solid and stable Pump orientation must be considered in relation to drainage requirements Once mounted shaft drive elements must be checked for correct alignment Rotate pump shaft by at least one full revolution to ensure smoothness of operation Incorrect alignment will produce excessive loading and will create high temperatures and increased noise emissions Page 4 WARNING WARNING WARNING WARNING WARNING i gt The installation must allow safe routine maintenance and inspection check for leakage monitor pressures etc and provide adequate ventilation necessary to prevent overheating Before operating the pump ensure that it and all parts of the system to which it is connected are clean and free from debris and that all valves in the suction and discharge pipelines are fully opened Ensure that all pipework connecting to the pump is fully supported and aligned with its relevant connections Misalignment and or excess loads will cause
96. orces Flush the pump housing before opening it Pump Casing Screws 0 Pump Casing Lid X a i MN Ring y Impeller Pump Casing Bottom HARMFULL CHEMICALS may be present Skin contact and toxic gases may be hazardous to your health Wear safety gloves and other appropriate safety equipment Figure 24 Explosion view of pumphead with motor The rotating impeller could cause injury Do not run the pump system when opening the pump head Pay attention to the magnetic forces when handling the impeller The attraction of magnetic parts and Figure 25 Components for impeller replacement particles should be avoided in order to keep the impeller and the pump head clean and free of contamination The following warnings and cautions should be read carefully before starting the replacement of the impeller PL 4012 00 01 DCO 09 188 27 Ea cod 7 2 2 Instructions for Replacement 1 Power down the pump system and remove the AC power If necessary allow the housing to cool down to a workable 2 Unscrew the top of the pump head and remove it along with the sealing ring 3 Remove the impeller with the mpeller Exchange Tool Hook the claws of the mpeller Exchange Tool into two opposing orifices of the impeller 4 Inspect the wet area of the pump head carefully case of material damage also replace the pump casing 5 Place the new impeller into the pump casing using the mpell
97. r Manual for BPS 200 www levitronix com State Off The pump system is switched off and the motor has no power In this state Levitronix Service Software has full control State ON speed control mode The pump system is switched ON and the impeller is rotating with the referenced speed The motor has electrical power when in this state State ON process control mode The pump system is switched ON and the impeller speed is controlled in order to get the referenced flow pressure The motor has electrical power when in this state State Error If an error according to Table 11 occurs in the pump system the system defaults to the Error state The designated digital output on the PLC Interface is activated The pump system is switched OFF By activating the Reset input the system gets back to the state 7 Digital Output of the PLC Controller Temperature over 80 C Error relay open Controller Temp was higher than 70 C for more than 10 minutes Error relay open DC link supply voltage out of range lt 18 or gt 54 V DC If the voltage is out of range the system starts to reduce the speed and a Controller warning is generated When reaching rpm and the voltage is still out of Error relay open range the system is disabled and an error is generated In case the voltage is again within the range during speed reduction the system switches to normal operation and no Error
98. r face of the track it should come off by hand To replace the rotor locate the key into the keyway and apply a thin layer of molybdenum grease over the shaft and key Align the keyway of the rotor to the shaft key and slide the rotor into position ensuring that a positive stop is achieved and ensure that the full length of the drive shaft is fitted into the rotor There is only one parallel keyway in the rotor hub which is clearly marked with a hole at one end If one of the remaining three unmarked slots is used as keyway it is likely that the rotor hub will sustain irrevocable damage Do not force the rotor into position The rotor will slide into place easily if correctly aligned Tighten the hexagonal locating bolt to a nominal torque of 10Nm using a 5mm Allen key Replace the rotor cover When closing the guard check it does not make contact with the rotor If it does then the rotor has been fitted incorrectly Re open the guard remove and refit the rotor and close the guard Track removal close coupled AC motor gearboxes e Remove the rotor e Disconnect the controlled waste pipework if attached e Loosen the four track retaining screws using a Number 2 Posi Drive screwdriver e Disconnect the mains interlock if connected to a mains contactor e Withdraw the track fully from the gearbox Track re location close coupled AC motor gearboxes e Ensure that the track is clean e Fit the track over the gea
99. rbox boss e Align the track horizontally so that the location holes are aligned with the threaded gearbox holes e Tighten the four track retaining screws using a Number 2 Posi Drive screwdriver Re connect the guard interlock controlled waste pipework if required 620RE 620RE4 amp 620R amp SIP General e Unlock the guard and disengage the rollers within the tube zone e Close the guard and squeeze against the track until the latch clicks e Observe a safety area CIP e LoadSure tube elements and continuous tubing can be cleaned using processes e Ensure that the tubing material is chemically compatible with the cleaning agent that is to be used e f cleaning agents are spilled over the pumphead wash down immediately e Ensure that controlled waste pipework is fitted to allow a safe release of cleaning agent in the event of a tube failure e Only STA PURE tube elements be used in a steam place sterilisation processes RE tubing elements can be sterilised to 3A Class two and FDA minimum recommended standard which is 121C 250F at 1 bar 14 5 psi saturated steam for 30 minutes e Monitor the process continuously e f a tube failure occurs shut down the process Do not touch the pumphead until a 20 m cooling period has been observe d e Ensure a 20 minute acclimatisation period is observed befor ing the pu following SIP e Ensure that controlled waste pipework is fitted to allow
100. rned on It can be enabled manually by using the UP button on the display However if the controller shall be enabled automatically when power is applied the ENABLE pin on the USER INTERFACE connector see Table 8 has to be active typically 24V 5 1 4 Electrical Installation of Controller LPC 200 1 for Extended Operation If the LPC 200 1 shall to be controlled with external signals the USER INTERFACE can be used with the PIN designations described in Table 8 Connector ne eee a Analog Analog in Signal Analog in Signal 4 20 mA 0 10000 rpm Direct connection no protection Reference Speed gt Speed Limit 6000 rpm 13 6 mA Galvanic isolation on the user Ground Analog In gt Cut off min speed 300 rpm side is required Digital ny Kolgnel Enable 24V active Is needed to enable the system OV notactive with an external signal Ground Digital In Digital Out Status Relay closed active system on This signal indicates if the Relay open not active system off system is active Ground Digital Out Table 8 Description of USER INTERFACE connector Description is for standard firmware C2 25 for other configurations refer to alternate firmware documentation Figure 18 ENABLE connector Delivered with controllers Supplier PTR Messtechnik GmbH Germany Connector Type AK1550 06 3 5 LE p an tn eee Figure 19 Mounted USER INTERFA CE
101. roller LPC 200 2 for extended operation interface as labeled i Position field and temperature sensor signals from motor 1 MOTOR Drive and bearing currents of the motor Analog current input 4 20 mA 2 Analog input 450 Ohm shunt input Analog voltage input 0 10 V 2 Analog Input Direct connection no galvanic isolation 7 8 kQ input resistance Analog voltage output 0 10 V 2 Analog Output Direct connection no galvanic isolation USER INTERFACE Max output current 2 Galvanic isolation with optocoupler Switching voltage current minimal 10 V 7 mA Typical 24 V 16 mA maximal 30 V 20 mA Input resistance R 2 2 B mg Red LED the bearing and drive coils of the motor carry no current Reset button Reset button of the controller stage 000000000000 the controller Reset button of the controller stage 000000000000 Table 7 Description of interfaces of LPC 200 2 controller 4 Digital Input PL 4012 00 Rev01 DCO 09 188 16 User Manual for BPS 200 www levitronix com 5 1 2 General Installation Instructions Hazardous voltage may be present Always isolate the electrical power supply before making or changing connections to the unit In case of the usage of an inadequate AC DC power supply mains voltages may be present even if the system is designed for 24 48VDC Hazardous voltage may be present The controller housing must be properly grounded Use
102. roperly installed operated and maintained in accordance with SciLog Inc specifications iv The product or part must not be operated above rated load capacity or subject to accident alteration misuse or abuse v The product must not have been repaired or serviced by anyone other than SciLog Inc or one of its authorized dealers vi SciLog Inc shall have a reasonable time to repair or replace the defective product or part m ae 5 SciLog Intelligent BioProcessing Systems vil buyer is responsible for shipping the product or part to SciLog Inc SciLog Inc is responsible for shipping the product back to the buyer INTELLECTUAL PROPERTY The sale and delivery of the SciLog Inc s equipment and or software to Buyer shall in no way transfer to Buyer any right of ownership in any patents copyrights trademarks technologies designs specifications drawings or other intellectual property incorporated into the equipment and or software DISCLAIMER OF DAMAGES IN NO EVENT SHALL SCILOG INC BE LIABLE FOR ANY TYPE OF SPECIAL CONSEQUENTIAL INDIRECT INCIDENTAL OR PENAL DAMAGES WHETHER SUCH DAMAGES ARISE OUT OF OR ARE A RESULT OF BREACH OF CONTRACT WARRANTY TORT INCLUDING NEGLIGENCE STRICT LIABILITY OR OTHERWISE Such damages shall include but not be limited to loss of profits or revenues loss of use of the equipment or associated equipment cost of substitute equipment damage to facilities down time cost
103. s increased production costs or claims of Buyer s customers or contractors for such damages Buyer agrees that in the event of a transfer assignment or lease of the equipment sold hereunder Buyer shall secure for the SciLog Inc the protection afforded to it in this paragraph LIMITATION OF LIABILITY The SciLog Inc shall not be liable for any loss claim expense or damage caused by contributed to or arising out of the acts or omissions of Buyer or third parties whether negligent or otherwise In no event shall the SciLog Inc s liability for any cause of action whatsoever exceed the replacement cost of the item giving rise to the claim whether based in contract warranty indemnity or tort including negligence Any suit arising hereunder must be commenced within one 1 year from the date in which the cause of action accrues Except as otherwise provided in the terms of this Agreement SciLog Inc shall not indemnify any party for any reason NO RESPONSIBILITY FOR GRATUITOUS INFORMATION OR ASSISTANCE If ociLog Inc provides Buyer with assistance or advice which concerns any parts products service supplied hereunder or any system or equipment in which any such part product or service may be installed and which is not required pursuant hereto the furnishing of such assistance or advice shall not subject SciLog Inc to any liability whether based in contract warranty tort including negligence or otherwise INTERNATIONAL SALES R
104. se care to prevent damage to the unit when moving Lift than said long term storage methods must be applied to the unit only at designed lifting points Do not attach other machinery and including complete fill with lubricant Protect machined surfaces lift by the unit lifting points The lifting points are to be used to lift and rotate shafts periodically Prior to putting unit into service the unit only Insure that adequate safety measures are taken to drain lubricant and refill to proper level as determined by the protect personnel during transportation Protect the mounting mounting position surface from damage BIM 1012 2005 03 Page 1 of 10 www nord com INSTALLATION OF UNIT To ensure long service and dependable performance an enclosed gear drive must be rigidly supported and the shafts accurately aligned The following describes the minimum precautions required to accomplish this end FOUNDATION The responsibility for the design and construction of the foundation lies with the user The foundation must be adequate to withstand normal operating loads and possible overloads while maintaining alignment to attached system components under such loads MOUNTING POSITION Unless a unit is specifically ordered for inclined mounting the foundation must be level and flat The lubrication system may not operate properly if the unit is not mounted in the position for which it is designed It may be desirable to elevate the foundation to facilita
105. servicing the product Therefore please complete this form to ensure that we have the information before receipt of the product s being returned AFURTHER COPY MUST BE ATTACHED TO THE OUTSIDE OF THE PACKAGING CONTAINING THE PRODUCT S You the user are responsible for cleaning and decontami nating the product s before returning them Please complete a separate Decontamination Certificate for each pump returned RGA No 1 Company Address Postcode Telephone Fax Number 3 4 Cleaning fluid to be used if residue of chemical is found during 2 Product servicing 2 1 Serial Number 2 2 Has the Product been used YES NO If yes please complete all the following Sections If no please complete Section 5 only 3 Details of substances pumped 4 hereby confirm that the only substances s that the equipment specified has pumped or come into contact with are those named that the information given is correct and the carrier has been informed if the 3 1 Chemical names consignment is of a hazardous nature 5 Signed 3 2 Precautions to be taken in handling these substances Note To assist us in our servicing please describe any fault condition you have witnessed Watson Marlow Limited Falmouth Cornwall TR114RU England Tel 01326 370370 Fax 01326 376009 10 Standard Helical Inline Gearboxes Installation and Maintenance Instructions Retain These Safety Instructions For Future Use
106. suction condition at the pump inlet meets the Net Positive ouction Head Required NPSHr by the pump Failure to observe this could cause cavitation resulting in noisy operation reduction in flow rate and mechanical damage to the pump and associated equipment The Net Positive Suction Head Available NPSHa from the system must always exceed the Net Positive Suction Head Required NPSHr by the pump Observing the following general guidelines should ensure the best possible suction condition is created Suction piping is at least the same diameter as the pump connections Page 9 22 The length of suction piping is kept to the absolute minimum 22 The minimum number of bends tees and pipework restrictions are used Calculations to determine system NPSHa are carried out for the worst condition see below Should advice on pump or system NPSH characteristics be required contact the factory or their authorized distributor Suction Atmospheric end Pressure NPSH Available NPSH Available 3 Suction Lift Or Vacuum E my LL 3 N a Suction Line Suction Line Friction Loss 2 Friction Loss e T Vapour Pressure Vapour Pressure Atmospheric Vacuum Page 10 gt gt gt gt Where motor mounted options are be installed follow manufactures recommended guidelines However when installing a pump complete with base and drive the following gui
107. t such activity is expressly permitted by applicable law notwithstanding this limitation 90 SSciLog Intelligent BioProcessing Systems 4 DISCLAIMER OF WARRANTY UNLESS SPECIFIED IN THIS AGREEMENT ALL EXPRESS OR IMPLIED CONDITIONS REPRESENTATIONS AND WARRANTIES INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY FITNESS FOR A PARTICULAR PURPOSE OR NON INFRINGEMENT ARE DISCLAIMED EXCEPT TO THE EXTENT THAT THESE DISCLAIMERS ARE HELD TO BE LEGALLY INVALID 5 LIMITATION OF LIABILITY TO THE EXTENT NOT PROHIBITED BY LAW IN NO EVENT WILL SCILOG OR ITS LICENSORS BE LIABLE FOR ANY LOST REVENUE PROFIT OR DATA OR FOR SPECIAL INDIRECT CONSEQUENTIAL INCIDENTAL OR PUNITIVE DAMAGES HOWEVER CAUSED REGARDLESS OF THE THEORY OF LIABILITY ARISING OUT OF OR RELATED TO THE USE OF OR INABILITY TO USE SOFTWARE EVEN IF SCILOG HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES In no event will SCILOG s liability to The User whether in contract tort including negligence or otherwise exceed the amount paid by The User for Software under this Agreement The foregoing limitations will apply even if the above stated warranty fails of its essential purpose Some states do not allow the exclusion of incidental or consequential damages so some of the terms above may not be applicable to The User 6 TERMINATION This Agreement is effective until terminated The User may terminate this Agreement at any time by destroying all copies of Sof
108. t to overfill the gearbox Page 22 74 Tool List Listed below are tools required for the maintenance of the Acculobe pump Hexagon Allen Keys 0 25 NM 18 5 ft Ibs 7 5 Pump Data Pump Weight with Foot Mount 9 75 kg 21 5 Ibs Pump Weight for Drop in Style TBA kg XXX Ibs Pump Weight with IEC Motor Adaptor TBA kg XXX Ibs Pump Weight with Nema Motor Adapter TBA kg XXX Ibs Page 23 7 8 Acculobe Installation Dimensions STANDARD FOOT MOUNTED INSTALLATION DIMENSIONS 83 OD PORTS 147 43 5 904 8 00 0 315 INLET 90 00 3 543 110 00 4 331 TOP SHAFT DRIVE SEE NOTE 2 101 00 3 976 49 60 1 961 MALE BSP IFLUSH OPTION ONLY 12 43 6 489 2 05 E m x 18 50 50 90 0 7281 2 1441 101 90 4 0121 Page 24 32 00 1 260 914 00 0 551 5 00 9 197 KEY 5 X 5 X 20 F RM C 3250 1 280 68 50 2 631 451 00 1 968 FOOT MOUNT DROP IN NOTES 1 RAISE PUMP BY 1 575 MM 0 062 amp LEFT RIGHT BY 1 575 MM 0 062 2 NO MOVEMENT REQUIRED 3 RAISE PUMP BY 3 15 MM 0 124 139 00 5 472 78 42 3 088 SEE NOTE 1 4 OFF SLOTS 1 00 4 276 WIDE 12 00 0 472 LONG 22 58 4 889 SEE NOTE 1 15 85 2 199 BOTTOM SHAFT DRIVE 191 90 4 912 STANDARD BULK HEAD MOUNTED INSTALLATION DIMENSIONS 8 OD PORTS 14
109. te oil drainage CONCRETE FOUNDATION If a concrete foundation is used steel mounting pads and bolts of sufficient size to distribute the stress into the concrete should be grouted into the foundation STEEL FOUNDATION If a structural steel foundation is used i e wide flange beams or channels a base plate or sole plate of suitable thickness should be used and should extend under the entire unit FOOT MOUNTED UNITS Use shims under the feet of the unit to align the output shaft to the driven equipment Make sure that all feet are supported so that the housing will not distort when it is bolted down Improper shimming will reduce the life of the unit and may cause failure Dowel pins may be installed to prevent misalignment and ensure proper realignment if removed for service FLANGE MOUNTED UNITS If a structural steel foundation is used i e wide flange beams or channels a base plate or sole plate of suitable thickness should be used and should extend under the entire unit If a bulk head plate is used it should be of proper strength to minimize buckling distortions Flange Pilot AK or AK1 tolerance Metric mm gt 50 lt 80 0 012 0 007 gt 80 lt 120 0 013 0 009 gt 2 120 x 2 180 0 014 0 011 gt 2 180 lt 230 0 016 0 013 gt 230 lt 315 0 000 0 032 gt 315 lt 400 0 000 0 036 gt 2400 lt 2 500 0 000 0 040 Inch gt 1 969 lt 3 150 0 005 0 0003 gt
110. the 5mm Allen key be used to aid leverage when engaging disengaging the rollers with the release levers Make sure that fingers are clear of the front face of the rotor hub when using the roller release levers Pre load checks e Before loading tubing ensure that all rollers rotate freely that the tube ports and location grooves are clean and that if in use the controlled waste pipe work is free of any obstructions Closing the pumphead guard and start up e Ensure that the guard seal is clean replacing it if necessary e Ensure that the rollers are engaged and locked out against the tubing e Close the guard and push it against the track until the latch engages e Connect suitable pipe work to the pumphead using the appropriate connectors for the tube element Continuous tubing clamp location in 620R pumpheads e Select the appropriate tube clamp set for the tubing size to be used e Locate the two U shaped track clamp halves into the pumphead ports The U shape ensures correct loading e Locate the corresponding guard clamp halves which have raised T locating sections into the slots on the inner guard face above and below the guard hinge Push and slide into their locked position e Closing the guard will align the two halves of the clamp around the tubing 620RE 620RE4 tube element loading 620RE element pumpheads are factory set to accept Watson Marlow LoadSure tube elements Pumping performance wil
111. ttons and the signals on the USER INTERFACE connector The operation mode can be choosen by pressing the UP and DOWN buttons simultaneously during 5 seconds For the standard firmware C2 25 default setting ex factory is Button Control Mode Reset Button M Power On Factory default setting OFF ButtonControl OFF AnalogControl Press both for 5 sec Enable input OV Enable input OV Enable input 24V 4 Press up for 1 sec Enable System Error input 24V If Speed 0 RPM Press down for 1 sec Press down for 2 sec Press up for 2 sec Ref rd y Y ON ON Speed Mode Speed Mode ButtonControl AnalogControl Ref Speed set by analog input Ref Speed set to stored value Press both for 5 sec Ref Speed DOWN v Error Figure 22 State diagram for operation with LPC 200 1 controller Description is for firmware C2 25 with revision 00 for other configurations refer to alternate firmware documentation PL 4012 00 01 DCO 09 188 22 gt User Manual for BPS 200 www levitronix com 6 1 2 Standalone Operation Button Control Mode When applying power the system defaults into the Button Control Mode and goes into the status OFF ButtonControl according to Figure 22 Levitation is disabled and the display indicates OF levitation can be enabl
112. tware This Agreement will terminate immediately without notice from SCILOG if The User fail to comply with any provision of this Agreement Either party may terminate this Agreement immediately should any Software become or in either party s opinion be likely to become the subject of a claim of infringement of any intellectual property right Upon Termination The User must destroy all copies of Software 8 EXPORT REGULATIONS All Software and technical data delivered under this Agreement are subject to US export control laws and may be subject to export or import regulations in other countries The User agree to comply strictly with all such laws and regulations and acknowledge that The User have the responsibility to obtain such licenses to export re export or import as may be required after delivery to The User 9 TRADEMARKS AND LOGOS The User acknowledge and agree as between The User and SCILOG that SCILOG owns the SCILOG SCILOG SWIRL and SCIFLEX trademarks and any and all SCILOG SCIFLEX SCILOG SWIRL related trademarks service marks logos and other brand designations SCILOG Marks and The User agree to comply with the SCILOG Trademark and Logo Usage Requirements currently located at http www scilog com std sale terms php And http www scilog com legal php Any use The User make of the SCILOG Marks inures to SCILOG s benefit ET os 6S SciLog Intelligent BioProcessing Systems 10 11 12 13
113. ufficient ventilation gallons min 0 0 1 0 3 4 0 5 0 6 0 15 Absolute Temp Limit 65 Supply 24 VDC Ambient temp 25 C oc Supply 48 VDC Specific gravity 1 g cm Viscosity 0 7 137 55 F 9000 rom 8000 rom 10000 rom P 117 45 8000 rpm 7000 rpm 35 9000 rpm 6000 rpm 97 25 77 0 0 2 5 5 0 7 9 10 0 12 5 15 0 17 5 20 0 22 5 25 0 liters min Figure 15 Temperature curves of controller LPC 200 vs flow and speed for pumping with pump head LPP 200 1 and motor BSM 1 x The above curves are measurements of the controller temperature at 25 C ambient Equation Eq 2 shows how to calculate the controller temperature for at other ambient temperatures based on this curve Controller temperature T T 225 25 _ see Figure 16 Ambient temperature PL 4012 00 01 DCO 09 188 14 User Manual for BPS 200 www levitronix com 5 Installation 5 1 Electrical Installation of Controller 5 1 1 Overview The LPC 200 controllers have signal processor controlled power converters with four switched inverters for the drive and the bearing coils of the motor The signal processor allows precise control of pump speed and impeller position Figure 16 shows the interfaces of the 200 1 controller with stand alone and minimal PLC functions and Figure 17 the interfaces of the LPC 200 2 controller with extended PLC functions and USB interfa
114. upply mains voltages may be present even if the system is designed for up to 24 48VDC The controller must be grounded and placed in a spill protected environment Do not under any circumstances open the powered controller The usage of galvanic separated AC DC supply is highly recommended High magnetic field strength of pump impeller The pump system contains a rotor magnet with high field strength Pacemakers may be influenced and magnetic forces may lead to contusions Keep distance to pacemakers and handle impeller with care TOXIC CHEMICALS may be present When using the system to pump chemicals skin contact and toxic gases may be hazardous to your health Wear safety gloves and other appropriate safety equipment PL 4012 00 01 DCO 09 188 User Manual for BPS 200 www levitronix com 2 Specifications 2 1 System Overview and General Specification Figure 3 shows the mayor components of the BPS 200 pump system Two basic system configurations are available The stand alone configuration Figure 1 consists of a controller with an integrated user panel to set the speed manually and a reduced PLC for speed setting with an analoge signal The extended version Figure 2 consists of a controller with extended integrated PLC functions This allows setting the speed by an external signal and enables precise flow or pressure control together with a flow or pressure sensor PL 4012 00 01 DCO 09 188
115. y be manually tared Pump and Tubing choose between the following dependent upon that installed The proper calibration curve will be utilized o Watson Marlow 620RE4 17 mm tubing o Watson Marlow 620R 82 tubing o Watson Marlow 620RE4 12 mm tubing o Watson Marlow 700RBE 19 mm tubing Prime Speed Set the 96 of motor speed to use when the PRIME key is activated on the RUN Screen aioe S SciLog Intelligent BioProcessing Systems Press the Aux Pressure Setup button and the next Setup Screen is displayed This screen allows enabling one or both auxiliary SciPres Sensors P2 and P3 as well as the setting of the maximum pressure alarm values The system must be idle to change these values EK Or SciSoft FLEX 140 V1 12 11 2011 5 Ww OQ d 5 TS da H Hw SciLog com 9 608 824 0500 p E El BH _ PRESSURE SENSOR SETUP Able To Set Parameters NO Pressure Sensor 1 1 Maximum Pressure 2 ORIGINAL VALUE Disabled Ad 0 00 Pressure Sensor 2 Maximum Pressure 3 DRIGINAL VALUE VALUE Disabled Ad HOME ALARMS Pressure Sensor 2 or 3 gt choose from Disabled or Enabled These are available for systems using filter trains gt Tap the New Value window and enter a new maximum pressure value then the Set button The Alarms Setup button on either of the two previous screens brings the operator to the final Setup screen
116. y gloves Hazard avoidance Wear Tace shield Mandatory action Hazard avoidance e D Unplug power line Mandatory action Hazard avoidance No pacemakers Prohipition Table 12 Safety symbols and signal words PL 4012 00 Rev01 DCO 09 188 32 Appendix Viking Acculobe Manual re ae INSTALLATION OPERATION AND MAINTENANCE MANUAL FOR THE COMPORATION Page 1 JOHNSON PUMP UK Johnson Pump UK Ltd A unit of IDEX Corporation Highfield Industrial Estate Edison Road Eastbourne East Sussex BN23 6PT England Phone Natl 01323 509211 Intl 44 1323 509211 Fax Natl 01323 507306 Intl 44 1323 507306 E Mail Jinfo Idexcorp com Issue B Draft 05 09 02 Page 2 INSTALLATION OPERATION AND MAINTENANCE MANUAL FOR THE ACCULOBE PUMP 1 0 Safety Information 2 0 Introduction 2 1 2 2 2 3 2 4 3 0 3 1 3 2 3 3 3 4 4 0 5 0 5 1 5 2 5 3 6 13 General Johnson Pump UK Ltd Distributors Receipt and Storage Cleaning General System Design and Installation Installations with CIP Systems Start Up Procedure Shutdown Procedure Product Seal Fitting and Removal Seal Assembly Rotary Faces Single Mechanical Seal Single Flushed Mechanical Seal Seal Arrangement Exploded 7 0 Technical Data 7 1 7 2 7 3 7 4 7 5 7 8 7 9 7 10 7 11 Clearance Chart Torque Settings Lubricants Tool List Pump Data Acculobe Installation Dimensions Trou

Safety Information:

Contents

Download Pdf Manuals

Related Search

Related Contents