12360 ACH550 brochure REV E_68295378.indd
Contents
1. B3AFE68295378 REV E EN 5 10 2006 External reference 1 O 2 to 10 V or O 4 to 20 mA Ready to play AC drive for HVAC Every so often a product comes along that surpasses everyone s expectations The ABB HVAC drive is such a product As the first AC drive dedicated to the HVAC sector over 100 000 have now been reliably installed in every continent of the world And with no product failures or delivery issues the ABB HVAC drive has become recognized as a world beater winning awards in Italy and the USA for its outstanding engineering Maybe it is the simple user interface Designed with the simplicity and intuitiveness of a mobile phone Start up of the drive could not be easier Or it could be the built in macros as standard for the most common applications Selecting the application takes only seconds The drive is programmed with several HVAC applications including supply and return fans cooling tower fans booster pumps and condensers The intelligence within the HVAC control panel means that the user is given direct and understandable instructions in clear text at all times Harmonics and RFI emissions are major concerns within many HVAC installations The ABB HVAC drive fulfils demanding requirements for electromagnetic compatibility A patent pending swinging choke cuts harmonics emissions by up to 25 3AFE68295378 REV E EN 5 10 2006 61000 3 12 A clean standard against dirty ele2. Identical output current values for both IP21 and IP54 units eff2 class motor Current deficiency area f Typical drive in the market other than ABB 50 C 1 11522 3 4 55 75 11 15 18 522 30 37 45 55 75 90 kw The figure shows output currents of the ABB HVAC drive at ambient temperatures of 40 C and 50 C The thick red curve illustrates the required nominal motor current of ABB M2000 range eff2 motors while the orange curve shows the output current of a typical drive other than ABB in the market Technical data and types Technical specification Mains connection 3 phase 380 to 480 V 10 15 0 75 to 355 kW 3 phase 208 to 240 V 10 15 0 75 to 75 kW 1 phase 208 to 240 V 10 15 50 derating auto identification of input line 48 to 63 Hz 0 98 Motor connection Voltage Voltage and power range Frequency Power factor 3 phase from 0 to Un 0 to 500 Hz Rated currents apply to both IP21 and IP54 Current at ambient temperature of 15 to 40 C rated output current lov no derating needed Current at ambient temperature of 40 to 50 C derating of 1 C above 40 C max derating 10 Switching frequency Frequency selectable 0 75 to 110 kW 1 kHz 4 kHz 8 kHz 12 kHz up to 37 kW 132 to 355 kW 1 kHz or 4 kHz Environmental limits Ambient temperature Transportation and storage Operation Altitude Output current 40 to 70 C 15 to 50 C no frost allowe
3. Per a 54 Ri 69 R 88 R 19 R 15 4 R2 23 R2 31 R3 38 R3 45 e ee ee p er e 125 R5 75 157 R6 180 R6 195 R6 245 R7 289 R7 368 R8 486 R8 526 R8 Dimensions and weights Wall mounted units Dimensions and weights IP21 UL type 1 IP54 UL type 12 Weight R4 689 596 203 262 24 742 257 284 26 5 R5 739 602 265 286 34 776 369 309 38 5 R6 880 700 300 400 69 924 410 423 80 Free standing units R7 1507 N A 250 520 115 R8 2024 N A 347 617 230 N A not applicable 0 paar ABB H1 H1 SAFE68295378 REV E EN 5 10 2006 AA ED ED PN EDID ABB Oy Drives P O Box 184 FI 00381 Helsinki Finland Telephone 358 10 22 11 Telefax 358 10 222 2681 E mail hvac fi abb com Internet www abb com motors amp drives ABB Inc 16250 W Glendale Drive New Berlin WI 53151 Telephone 800 752 0696 Telefax 800 648 2072 Internet www abb drives com ABB Holdings Sdn Bhd Lot 608 Jalan SS13 1K 47500 Subang Jaya Selangor Darul Ehsan Malaysia Teleohone 603 5628 4888 Telefax 603 5631 2755 Copyright 2006 ABB All rights reserved 3AFE68295378 REV EEN 5 10 2006 Specifications subject to change without notice
4. 12 Low Voltage Directive 73 23 EEC with supplements Machinery Directive 98 37 EC EMC Directive 89 336 EEC with supplements Quality assurance system ISO 9001 and Environmental system ISO 14001 CE UL cUL and GOST R approvals Galvanic isolation according to PELV RoHS Restriction of Hazardous Substances Fieldbuses Harmonics EMC according to EN61800 3 Class C2 1 environment restricted distribution as standard Ratings types and voltages Pn kW Frame size Type code order code l n A U 380 to 480 V 380 400 415 440 460 480 V HVAC control panel and EMC filter are included 0 75 ACH550 01 02A4 4 ACH550 01 03A3 4 ACH550 01 04A1 4 ACH550 01 05A4 4 ACH550 01 06A9 4 ACH550 01 08A8 4 ACH550 01 012A 4 ACH550 01 015A 4 ACH550 01 023A 4 ACH550 01 031 A 4 ACH550 01 038A 4 ACH550 01 045A 4 ACH550 01 059A 4 ACH550 01 072A 4 ACH550 01 087A 4 ACH550 01 125A 4 ACH550 01 157A 4 ACH550 01 180A 4 ACH550 01 195A 4 ACH550 02 245A 4 ACH550 02 289A 4 ACH550 02 368A 4 ACH550 02 486A 4 ACH550 02 526A 4 315 602 R8 ACH550 02 602A 4 365 645 R8 ACH550 02 645A 4 7 5 ly Nominal output current The ABB HVAC drive can deliver P continuously at an ambient temperature of 50 C In addition 1 1 x l n overload is allowed for 1 minute every 10 minutes through the entire speed range Py typical motor power Ux nominal supply voltage 30 37 OR 33 R
5. cabinet door mounting e Output filters please contact ABB de ee ol SAE Inputs and outputs The diagram below shows the inputs and outputs of the ABB HVAC drive The sample connections are suitable for a number of HVAC applications like supply and return fans condensers and booster pumps Signal cable shield screen ENESE at Common for analog input circuit gt O Z J 10V Reference voltage 10 VDC Al2 Actual signal 1 O 2 to 10 V or O 4 to 20 mA Common for analog input circuit AO1 Output frequency O 4 to 20 mA AO2 Output current O 4 to 20 mA Common for analog output circuit BE lt Z J Auxiliary voltage output 24 VDC O Z J Common for digital input return signals J Q O lt Digital inout common for all digital inputs z Start stop activation starts the drive J N Run enable deactivation stops the drive J oo Constant speed 1 Start enable 1 deactivation stops the drive Oyny yRIWsMI oOo O N Start enable 2 deactivation stops the drive Not used Tejos woa Relay output 1 Default operation Started gt 19 connected to 21 Relay output 2 Default operation Running gt 22 connected to 24 Relay output 3 Default operation Fault 1 gt 25 connected to 27 e All inputs and outputs are short circuit protected e All connectors are individually numbered reducing possible causes of misunderstandings and errors
6. ABB standard drives for HVAC applications ACH550 0 75 to 355 kW PRODUC APPLICATIONS k a 61000 3 12 rely ladh pra a We specify ABB drives and have them running in more than 3 000 buildings Their simplicity and reliability allow me to concen trate on my job without having to worry about the HVAC installation When I call ABB I know I get the right answer With ABB s energy saving tools I can prove that the money saved helps justify the investment Some people like the general idea of saving energy some people want to go into the smallest detail Either is possible with ABB s HVAC drive I don t have to look for external components like timers and PID controllers and then worry about their compatibility The ABB HVAC drive does pre cisely what it is engineered to do when the building gets hot the drive delivers air flow to suit ABB HVAC drive documentation is simple and clear to understand For the first time in a long while I never get calls from our personnel on site Once the ABB HVAC drive is installed that s the last time I hear about it Override is an invaluable function that minimizes the number of com ponents and facilitates my job 3AFE68295378 REV E EN 5 10 2006 ary MPENDA Noe badaa te et inn dylan Haba ie Peace of mind meet Wg i moba 4 a STN Hw A hut meh Wi THAI t mi
7. AHU By placing the heat sink of the ABB HVAC drive in the air flow additional cooling is achieved efficiently Flux optimization With flux optimization the magnitude of the flux varies depending on the actual load This results in reduced energy consumption and lower noise levels Silent operation functions further reduce noise in domestic applications w LAT J 4 Two PID controllers as standard The ABB HVAC drive has two independent PID controllers built in As an example one PID controller works with the frequency converter to maintain the duct static pres sure Simultaneously the other PID controller can be used to control a separate external device e g a chilled water valve All of this can of course be monitored and controlled through serial communications Mounting side by side The ABB HVAC drive is optimized for building into cabinets no space is needed between the units whether IP21 or IP54 even with the covers on Motor protection with PTC or PT 100 Process varia selectable not S il Process varia q selectable oe key 1 function ae YU Sc QD Sof Snap on options e Relay extension module for three additional outputs Gnodule fits under the cover of the ABB HVAC drive e Fieldbus adapter modules fit under the cover of the ABB HVAC drive for LonWorks LonMark approved Profibus DeviceNet etc e Control panel mounting kit for
8. W T EES z uh Wi M kept rr eyes N OTE TECEN ti nw MELI ugyi UG MG woran ee Wd by val n ie paren Nile Mihi lila WH HH n haih liya AINAN 3 BACnet N2 FLN and Modbus embedded Commonly used HVAC fieldbuses are embedded into the memory of the drive ensuring that they are always there if you need them ABB has supplied to building automation tens of thousands of drives utilizing serial communications including more than 5 000 BACnet installations ae Jr n LISERI Ahab ca i told nnn fold abil Lola te tl ay insti ti wn as standard oy Ze A great feature is the start up assistant It guides me through the start up routine of the drive very quickly and easily enabling me to put a less experienced person on the job The ABB HVAC drive speaks my ec language even in full sentences cS a cal I save time and money ume an i pri pi i HY ee ill Thanks to smart design control t and power cables are extremely easy to connect Makes your life comfortable e Multilingual control panel with HELP button e 14 HVAC application macros are pre programmed and selectable without programming e A printed user s manual is delivered with each drive e Miniature circuit breakers can be used instead of fuses rf 4 The ABB HVAC drive has all the AD functionality I need inbuilt So I don t have to check for th
9. ctricity IEC EN 61000 3 12 The ABB HVAC drive fulfils IEC EN 61000 3 12 This European standard sets strict limits for harmonic currents produced by products connected to the electrical network Harmonic currents are forms of pollution on the electrical network The harmonics can cause several undesired effects flickering lights failing computers and overheating of electrical equipment Ambient temperature up to 50 C in 24 7 365 Ambient temperatures affect the output performance of each drive The hotter it is outside or inside the cabinet in which the drive is installed the less current the drive can deliver This means that the designer has to select the drive according to the peak temperature Benefits of the ABB HVAC drive The new European standard IEC EN 61000 3 12 has been approved and can be used The ABB HVAC drive meets the requirements of the standard and carries manufacturer s written statement of compliance This means security and simplicity for specifying engineers and facility managers After a transition period the standard will become mandatory to all equipment installed after February 2008 which means that designers must consider it today 40 C 50 C Output current values available in simple format at different ambient temperatures No second guessing or searching for output performance Current values apply 24 hours a day 365 days a year without any compromises
10. d rated current available at 0 to 1000 m reduced by 1 per 100 m over 1000 to 2000 m lower than 95 without condensation IP21 or IP54 IP21 for wall mounted and free standing units IP54 for wall mounted units Relative humidity Protection classes Inputs and outputs 2 analog inputs Voltage signal Current signal Potentiometer reference value selectable both for current and voltage 0 2 to 10 V Rin gt 312 kQ single ended 0 4 to 20 mA Rin 100 Q single ended 10 V 2 max 10 mA R lt 10 kQ 0 4 to 20 mA load lt 500 Q 24 V DC 10 max 250 mA 12 V to 24 V DC with internal or external supply Maximum switching voltage 250 V AC 30 V DC Maximum continuous current 2 A rms 2 analog outputs Internal auxiliary voltage 6 digital inputs 3 relay outputs PTC and PT 100 PTC any of the 6 digital inputs or analog inputs can be configured for PTC PT 100 both analog outputs can be used to feed the sensor Inbuilt as standard RS 485 BACnet Modbus N2 and FLN Available as plug in options LonWorks Profibus DeviceNet etc Protection functions Overvoltage controller Undervoltage controller Earth leakage supervision Motor short circuit protection Output and input switch supervision Overcurrent protection Phase loss detection both motor amp line Underload supervision can be used also for belt loss detection Overload supervision Stall protection Product compliance IEC EN 61000 3
11. e order handling to see if all add ons have been included One less thing to worry about With the timer function I can E leave out Building Management System BMS automation com Swinging chokes up to 25 less pletely on smaller jobs harmonics EASRA ABB s patent pending swinging choke lets the ABB nt ja a HVAC drive deliver up to 25 less harmonics at Pat hl ey a partial loads compared to a conventional choke of equal size ABB s no quibble warranty means just that no questions are asked so paperwork is kept to a minimum Wide range of interactive assistants a haa e Start up settee e PID a gan e Timer functions EER e Serial communication ee And many more chavs mS a fon dhibh INA batt T Sa ENENG f ve im tn Interactive start up assistant e The start up assistant shows how to use the PID controllers timers and serial communications settings Tailor made HVAC software The ABB HVAC drive delivers a complete solution with a tailor made configuration that will save you time and money For example actual process values like differential pressure signals can be converted inside the frequency converter and displayed in engineering units like bar l s and C a os 3AFE68295378 REV E EN 5 10 2006 Peace of mind E With the swinging choke taking care of harmonics I only pay for the electricity that works for me and not for the electricity that ju
12. h pili oy be PPO bite we hi AAA vantnaghi ty bias M Mf int i ic a CATI lai bah a A ites NPR mE isi Na Keeps you out of trouble oat e EMC filters for building sector class C2 1 environment e Meets mandatory harmonic current standard EN 61000 3 12 e Coated electronic boards supporting longer lifetime of the drive e Full motor kW output at 50 C All items carry written manufacturer s statement of conformity i inom te fi ali Lik uu Real time clock and calendar The inbuilt real time clock and calendar function provides true time and date stamps to drive events Information is displayed clearly on the control panel The clock and calendar function enables the use of timers Further daylight saving times are easily selected according to different time zones j roh Akh ihe T VSL vd bbe oh Wie us Haye ULTI nial N beige pe lahit dh E RURI t prih t I AN Ni 4 h P t i Hy wee ee ee ee Inbuilt timers External timer circuits are no longer needed Inbuilt timers utilizing the real time clock allow starting and stopping the drive or changing the speed according to the time of day or night Relay outputs can be operated with timers to control any auxiliary equipment on site Hh uh mae Soe i ina ie oh rants Bet ut i I Ambient temperature up to 50 C in 24 7 365 nod AAEN i at ta Whi
13. st causes losses The energy saving capability of the ABB HVAC drive means it pays back in less than two years After that the drive provides profit straight to my bottom line Interactive maintenance assistant Maintenance scheduling no longer requires guesswork The ABB HVAC drive alerts you when maintenance is required based on your individual requirements r i 4 My system delivers the output I require when I need it and especially when it is hot outside Reaction to load change is fast and I only pay for the peak capacity when it is needed fy 1 I love the HELP button I call it my panic button it is always there to guide me Interactive diagnostic assistant Should a fault occur the diagnostic assistant displays in plain language possible causes and potential ae i The ABB HVAC drive s silence is music to my ears Tripless operation is a great feature for me it solutions E means no trips by my maintenance personnel SS ll In case of an alarm or fault situation the diagnostic esti Fault logger C assistant automatically tells me in clear language what eth The fault logger of the ABB HVAC rere drive is especially useful in tracking down drive failures through its use of sitll Mt the real time clock In addition to recording both time and date the fault logger also takes a snapshot of 7 diagnostic values like motor speed and output curren
14. t You know what happened and when al With inbuilt and plug on fieldbusses I m flexible 1 O for all future automation needs l ai i The maintenance assistant is another great feature of the ABB HVAC drive I simply do not have to worry about when to service the equipment The drive tells me when it is time to send people to do maintenance PC tools for e calculating energy savings and pay back times e commissioning DriveWindow Light 2 fy ABB will be here in 10 years time and beyond That is the biggest guarantee you can give me Noise smoothing Clever software function to smooth the audible noise mg a tans w ANN ve iil quilt ra wal J PN NnS ATANA heh ha Wi l eaae made control panel HVAC applications ctive assistants advise on the use of PID cl air flow calculation timers fieldbus and cilitate commissioning gt P button always available and downloading of paramete one quency converter to another e Easily detachable by hand both IP21 and IP54 e Inbuilt real time clock e 15 languages available in one single panel Russian Turkish Czech and Polish on 3AFE68295378 REV E EN 5 10 2006 Z Se Eas f egia ae as standard T pid a Flange mounting The ABB HVAC drive can be flange mounted to the side of an air duct or integrated with an air handling unit
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