Home

ME3000

1. flow limits e 4 20mA output representing flowrate No pulses from flowmeter e Batch Units Batch Limit exceeded e Start stop delay Optional Interfaces Max Flow Limit exceeded e 4 20mA current output e PLC Computer control stop start reset Pulse Output Rate exceeded e Preact e RS232 9600 baud printer interface at rear Backflow e No of Batch Ticket copies for batch tickets and event log download Overbatch e Time and date e RS232 9600 baud interface at front for easy e Date last calibrated access for download of event log The ME3000 controller is designed for compatibility with ManuFlo flowmeters and many other types Manuo i a division of MAU hl MANU ELECTRONICS PTY LTD Flow Measurement amp Control Products www manuelectronics com au OPERATING INSTRUCTIONS ME3000 e Switch the power ON to unit In a few seconds the display shows SET and RDY ready with a zero quantity for RDY all LED indicators and alarms are off The unit is ready for batching or configuration BATCHING When SET RDY is displayed entering a batch quantity via the numeric keypad buttons will cause the displayed SET value to change and flash Then pressing the SET button locks in the new value or pressing CANCEL reverts the value to its original setting and the display digits stop flashing e Press the START BATCH button to start batch batching the set quantity The RDY line title changes to REC received The voltage contact drive activates the RUN LED
2. illuminates indicating pump or solenoid are energized followed by FLOW LED illuminating indicating pulsing and operation of flowmeter The digits on the REC received display line begin counting upward towards the selected batch quantity Upon REC digits reaching the selected batch quantity the alarm sounds short beep indicating completion of batch RUN FLOW and OUTPUT LEDs turn off The displayed SET and REC values should correspond If REC digits overshoot target then scale back the difference by changing the Preact value via the Configuration Mode see below To interrupt batch push STOP button REC counting will stop and drive contact goes off Push START BATCH to resume batch e On batch completion or termination press RESET Display REC line title changes to RDY ready e To dispense the same set quantity again press START BATCH Otherwise use the keypad to enter a new batch quantity Warning if RUN or FLOW LED indicators are on but controller is not counting discontinue use and call for service EVENT LOG using a straight through female to female DB9 cable connect from the Batch Controller s optional RS232 port the optional front RS232 port provides easier access to a Laptop PC serial port On the Laptop start the HyperTerminal software supplied as part of Windows set up a connection at 9600 baud 8 Data Bits no parity 1 stop bit and capture text toa file On the Controller press the CANCEL and RESET buttons those mar
3. interface plug start stop reset pulse 12V for use with MEDIC interface card for Jonel COMMANDbatch etc PLCs 4 pin PLC Computer Command Start Stop Reset interface plug 2 pin plug for scaled open collector pulse output Includes 4 pin external command Start Stop Reset interface plug gt See External command Start Stop Reset for connection to coil type flowmeter HB2500 SSR housing box or for remote control facility Open Contact RS232 serial interface 9600 baud at rear oump output for connection to printer Alarm output RS232 port on front includes XC4834 RS232 to USB converter cable in addition to an RS232 port at back for easy access to download data to laptop Batch complete output XC4834 DB9 Serial to USB converter cable 4 20 mA output re e g ME3000 is the standard Batch Controller 240vac powered without any of the options whereas ME3000 MC2 is an ME3000 Batch Controller with a scaled open collector pulse output and external Start Stop Reset BATCH TICKET ACCESSORIES Code Description APM n93xS Thermal Ticket Printer without power supply e suitable for custody transfer dockets for MESO00 SC TMP e ME3000 SC and APM n93XS printer wired and mounted in a key lockable rugged IP64 hinged enclosure e automatic ticketing e prints Batch ID quantity time and date e ribbon and paper easily changed e Ideal for delivery trucks or loading and discharge locations
4. 0 250 vac optional 110 vac or 12 24 VDC 1 Amp 5 x 20mm case 5 KHz internally records 500 batches 12 VDC up to 100mA Same as supply voltage or Open Contact on request 2 line x 16 character for quantity set and dispensed 10 pin Weidmuller mating plug and socket quantity selection and commands via IP64 keypad scaled pulse output 4 20mA output RS232 9600 baud PLC Computer stop start reset ABS hi impact case mould Panel mount Panel cutout 190 L 122 H mm 206 L 130 H 90 D mm 1 kg Due to continuous product improvement specifications are subject to change without notice Rear of ME3000 shown with optional SC and 5P interfaces a division of MANU ELECTRONICS PTY LTD www manuelectronics com au Page 2 ME3000 29 06 2005 11 30 10 O00000000000002612 mL _MANUAL_RESET x BATCH DISPENSED x 29 06 2005 11 30 08 OOQ000000000002612 mL BATCH_B0001 VIOFCNOCU A 29 06 2005 11 29 69 OOQQU0000000000000 mL MANUAL_START RUSS 79 06705 14 35 29 06 2005 11 29 57 O00000000000002500 mL BATCH_SET DUJIJ EVU IJ 143 29 06 2005 11 29 49 OOQDUOQ0000000000 mL BATCHID_RESET goog i 7 29 06 2005 11 29 42 O00OOOOO0OOTOOOO00 mL GTOTAL RESET SLI a 29 06 2005 11 29 32 OOQQOD000000009010 mL MANUAL_RESET 2906 2005 11 29 12 0000000000000010 mL BACK FLOW 29 06 2005 11 29 11 OOQUGQ0N00000950 mL BATCH_B0005 Batch Ticket Event Log example ORDER CODES ME3000 Batch Controller 240vac Options 12 24 VDC powered 5 pin computer
5. Input value by the same difference e g if collected 200L when 190L on LCD this is 10L more or 5 over 10 190x100 So decrease the calibration value by 5 i e if Calibration Input value is 300 new value is 300 5 300 15 285 4 lf the amount collected is less than the REC amount shown on the LCD display then increase the Calibration Input value by the same difference e g if collected 180L when 190L on LCD this is 10L less or 5 under 10 190x100 So increase the calibration value by 5 i e if Calibration Input value is 300 new value is 300 5 300 15 315 5 PREACT To calibrate inflight overflow enter Configuration Mode as described above and set the Preact value to the same overflow reading as indicated by the LCD display where overflow the REC quantity the SET quantity Example You set 190 Litres batch the quantity 200 Litres is shown on display and 200 Litres is collected in drum A valve may take extra time to close so the received quantity usually overshoots So set 10 Litres on Preact to deduct the 10 Litres overshoot Next batch the set batch quantity LCD REC reading and amount collected in drum are all 190 Litres SPECIFICATIONS Power supply Fuse Frequency input Event Log Output to flowmeter Relay Display Connection Batch entry Optional Outputs Optional interfaces Instrument housing Mounting External dimensions Weight Manutio a Flow Measurement amp Control Products 22
6. ME3000 MICROPROCESSOR PRESET BATCH CONTROLLER FEATURES e Displays in ml Litres KL grams KG US Gallons e Keypad input for batch setting and programming e 2 line x 16 character display for quantity set and dispensed 3 indicator LEDs IP64 front face e Alarm messages shown on LCD display e Safety features include missing pulse detection e Functions include Preact and preset maximum limit e Optional RS232 printer interface for batch tickets and to download internal Event Log e Single channel can be used with any size flowmeter Shown with optional FP front interface for i Optional PLC Computer control interface easy access to download the internal event log The ME3000 microprocessor based preset Batch Controller can be used with pulse output flowmeters of any size for preset batch control applications Batch counting can be in units of millilitres Litres KiloLitres US Gallons USG grams or kilograms The Controller is fully programmable and has a range of safety features e g if no pulses arrive within a configurable batch start period or if pulses are interrupted during the batch cycle or if the flow rate falls below the allowed minimum then the pump voltage contact drive is automatically shut off and an alarm is raised e RUN LED indicates voltage contact output drive when pump or solenoid is activated e FLOW LED monitors and indicates incoming pulses from field flowmeter e OUTPUT LED indicates scaled pulse
7. ked with simultaneously for 5 secs and the Event Log will download To stop download press CANCEL for 2 secs See the ME3000 User Manual for more details CONFIGURATION MODE The Controller is factory configured to your requirements but can be user re programmed if required Configuration Mode is entered from the SET RDY display by pressing the CANCEL and STOP buttons those marked with a simultaneously for 5 seconds Use the buttons with the up down arrows to step through configuration settings e When a configuration value is diplayed entering a new value via the keypad causes the display value to change and flash Then pressing SET locks in the new value or pressing CANCEL reverts value to its original setting and the display digits stop flashing e Use the up down arrows buttons to step through more configuration settings or press CANCEL for 2 seconds to exit to the SET RDY display CALIBRATION 1 The Batch Controller is set up for the connected flowmeter using the Calibration Input pulse scaling item under Configuration Mode to match the flowmeter s output pulse value On site calibration adjustment and test 2 Must adjust what is shown as received REC on the Batch Controller LCD display to match a known amount dispensed So set batch quantity to say 190L and batch into a 200 litre 44 gallon drum 3 If the amount collected is more than the REC amount shown on the LCD display then decrease the Calibration
8. r AC Solenoid without Pump Batch Controller supply 240vac Solenoid 240vac Manure Flow Measurement amp Control Products a division of MANU ELECTRONICS PTY LTD 41 Carter Road Brookvale Sydney NSW 2100 Australia Ph 61 2 9905 4324 9938 1425 Fax 61 2 9938 5852 Web www manuelectronics com au Email sales manuelectronics com au
9. s output from Batch Controller e g to a PLC Computer Internal audible ALARM sounds momentarily upon completion of batch cycle and continuously if an error occurs With the ME3000 Batch Controller using the same instrument housing and the same 10 pin Weidmuller receptacle plug as other ManuFlo Batch Controller models changeover or upgrade is instant with no rewiring necessary It can be easily interfaced with PLCs through the optional computer control interface thus incorporating the controller s safety features and providing a backup batch facility An optional RS232 9600 baud interface allows the printing of batch tickets through an associated printer and the downloading of the internal event log to a laptop PC for analysis The controller operates from standard 220 250 vac or optional 110 vac or 12 24 VDC voltage supplies Contact output drive is via a relay optional open contact Standard controllers are in panel mount form or optionally can be housed in a metal box or IP65 ABS wall mount enclosure Displays Configuration Features e Quantity set dispensed e Batch units for display e Event Log 500 batches e Flowrate e Calibration input pulse scaling e Indicator LEDs Run Flow Output e Backflow amount e Output pulse scaling e Grand Total resetable e Pulse output rate limit Optional Outputs e Batch ld resetable e Batch limit e scaled Open Collector pulse output e Backflow threshold e g to PLC Computer Alarms e Min Max
10. where a custody transfer docket is required Manuo m Page 3 a division of MAU hl MANU ELECTRONICS PTY LTD Flow Measurement amp Control Products www manuelectronics com au ME3000 CONTACTOR ACTIVE nae vac j gt HLINE eee Risin SUPPLY lt a 1 Le awe E 3 T 0 0 0 m z CONTROL EXTERNAL CONTACTOR 2 ag BOX Connection for FOR HIGHER CURRENT z gt oa coil type flowmeter e g for RPFS L TWIN SHIELDED CABLE CONTACTOR WIRING PLUG SHIELD o 0 8 8 8 TWIN SHIELDED CABLE outlet line above level of Storage Tank most common 9OVSEOOO8E9N6 Optional 240vac Solenoid to prevent Venturi effect when injecting into water optional 3 Way Valve lines calibration point IE gt Flowmeter tank STORAGE Valve TANK Non Return E N Valve gt PUMA Gate Valve Filter i restricts flow Non Return Valve Standard AC Wiring for Pump and optional Solenoid Note the different connection to the Batch Controller Wiring Plug if the flowmeter is a coil type CONTACT 1 2 Pe ee a oo ACT ACTIVE VAC N LINE x i ME3000 SUPPLY EARTH GROUND Des eee i 0 CD z CONTROL O BOX z S a 8 TWIN SHIELDED CABLE overhead WATER TANK Tank L B Valve RPFS i Em Flow Sensor f 240vac Solenoid at rear of Batch Controller Wiring fo

ME3000

Contents

Download Pdf Manuals

Related Search

Related Contents