Conair CHS-810 User's Manual
Contents
1. A 2 Warranty Limitations es A 2 Table of Contents iii iv Table of Contents SECTION Introduction Purpose of the User Guide 1 2 How the Guide is Organized 1 2 Your Responsibilities as a User 1 2 ATTENTION Read this so no one gets hurt 1 3 Introduction 1 1 1 2 Introduction De P Purpose of the User Guide This User Guide describes the Conair CHS Tangential Feed Granulators It explains step by step how to install operate maintain and repair this equipment Before installing this product please take a few moments to read the User Guide and review the diagrams and safety information in the instruction packet You also should review manuals covering associated equipment in your system This review won t take long and it could save you valuable installation and operating time later How the Guide is Organized Symbols have been used to help organize the User Guide and call your attention to important information regarding safe installation and operation Symbols within triangles warn of conditions that could be hazardous to users or could damage equipment Read and take precautions before proceeding Numbers indicate tasks or steps to be performed by the user A diamond indicates the equipment s response to an action performed by the user An open box marks items in a checklist A circle marks items in a2. mk OO N O0 DD C9 Q Dn m Ad mk mk mk mk mk mk 1 30082 1 29633 1 30087 3 46429 3 29759 2 29639 3 30267 1 22825 3 13138 3 10332 4 24655 920415 920206 920421 940347 940004 940201 940426 940039 940015 940031 940592 940213 1 22824 970152 940147 Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 Granule bin Granule bin Granule bin Granule bin Distance Pipe stub D 100 Pipe stub inlet Holder blower Pipe stub outlet Pipe stub outlet Holder blower Quick coupling ring Blower F7 D4 Blower F15 D6 Socket cap screw M10 Socket cap screw M10 Socket cap screw M10 Screw M8 Socket cap screw M6 Nut M10 Washer BRB Washer BRB FZB Socket cap screw M6 Cover blower Sealing ring Screw vaccum blower vaccum blower vaccum blower vaccum blower Hopper P ND OO N AA L ND OO N AA ND OO N AA mk 2 44613 2 44695 2 44665 2 46082 1 29595 1 29596 1 29597 1 46075 4 30495 4 29734 4 30628 4 46076 4 29646 4 30327 4 30328 950532 940097 940071 940155 940696 970141 970218 Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 Hopper front Hopper front Hopper front Hopper front Frame Frame Frame Frame Shaft Shaft Shaft Shaft Bracket key Locking bolt M12 Locking bolt M12 Star knob Socket cap s
3. 5 100 mA 0 05 1 A 0 510 gt A T IE11E21E3 12 14 Y2 Y1 M jA2 feller N 0V 9 4 Wiring Diagram Example The granulator is equipped with a current sensing relay to control a conveyor A motor of 7 5 kW has a rated current of about 15 A When this star delta is started it pulls about 15 A V3 i e about 9 A per phase Relay Setting Motor size 15 A V3 8 7 A per phase Start delay setting 0 1 second Reaction time setting 3 0 seconds Hysteresis 20 Limit value 30 Relay function N normal The current transformer size 1s 30 1A The current transformer is connected to E2 1 A In a current transformer with a transformation ratio of 30 1 the limit value B should be set to 30 or 9 A 30 A 100 9 The current sensing relay detects the current consumption of the granulator motor and stops the conveyor when the granulator motor exceeds 9 A for 3 seconds to prevent further material from being fed into the hopper The relay re starts the conveyor automatically when the granulator motor consumption has fallen 20 below 9 A i e to 7 A without a time delay Wiring Diagram 9 5 m O 5 O o O 9 6 Wiring Diagram Layout CHS Series Allround Hopper Noise Encapsulated Hopper Loader Non Soundproof 10 2 CHS Series Allround Hopper Noise Encapsulated Blower F 7 Cyclone AX 7 5 with Holder Bag Holder Soundproof
4. amp NOTE The hopper is counter balanced with one alternative two gas springs but hold the hopper at the same time so that it does not fall down out of control 4 Open fold the hopper backwards Opening the screen box 1 Open the door O 2 Undo and pull out the extraction pipe from the rear of the granulator Alt CHS with extraction fan undo the quick coupling on the outlet pipe stub TRER 3 Remove the granule bin E 4 Undo the star knobs F for the screen box G Q NOTE Hold the screen box at the same time so that it does not fall down out of control 5 Fold the screen box down The screen is now accessible and can be lifted out for changing or cleaning Closing the Screen Box Granule Bin and Hopper amp NOTE Before closing make sure that the mating surfaces are clean There is a pinch risk during closing be careful Close the screen box and install the granule bin 1 Make sure that the screen is correctly positioned in the screen box 2 Lift the screen box up and tighten the star knobs properly to stop 3 Install the granule bin 4 install the extraction pipe Alt CF machine with extraction fan do up the quick D coupling D on the outlet pipe stub B Close the door Close the hopper 1 Check and make sure that no granulate lies on the mating surfaces or flanges Shut fold back the hopper Open and make sure that the tipping catch falls into the cutout Lock the hopper with the st
5. 10 2 CHS Series Allround Hopper Noise Encapsulated with Conveyor Band Conveyor Hopper Loader Non SoundproOof 10 3 CHS Series Allround Hopper Noise Encapsulated with Conveyor Band Conveyor Blower F 7 Cyclone AX 7 5 Soundproof 10 3 SEGTION Layout 10 1 Layout CHS Series Allround Hopper Noise Encapsulated Hopper Loader Non Soundproof 10 25in 227mm 72in 1829mm 35 5in 902mm 54 75in 1390mm 26 75in 679mm 9 44in 240mm 31 50in 800mm 14 13in 359mm 36 25in 920mm 18 86in 479mm Alin 1041mm 23 63in 600mm CHS Series Allround Hopper Noise Encapsulated Blower F 7 Cyclone AX 7 5 with Holder Bag Holder Soundproof A B 12 60in 320mm 26 77in 680mm 9 45in 240mm E wd 31 50in 800mm 14 17in 360mm 8 36 22in 920mm 18 90in 480mm z S 9 45in i N E B 240mm pr 7 87in BIA Fa 200mm E x iS Vi lt a o z E 5 i S co rO Am 35 04in 890mm 460mm 8 66in 220mm 61 42in 1560mm 10 2 Layout 18 50in 470mm CHS Series Allround Hopper Noise Encapsulated with Conveyor Band Conveyor Hopper Loader Non Soundproof 50mm E LH dy gt SEE SHEEN 33 86in 860mm 35 04in 890mm 146 85 in 3730mm B 26 38in 670mm 9 45in 240mm 31 10in 790mm 14 17in 360mm
6. 35 83in 910mm 18 90in 480mm 12 60in 320mm 7 87in S 8 66in 220mm CHS Series Allround Hopper Noise Encapsulated with Conveyor Band Conveyor Blower F 7 Cyclone AX 7 5 Soundproof 12 60in 320mm 25 20in 640mm 1 S S L El i EE as SEN m U j 4 x led 33 86in 860mm on NR 146 85 in 3730mm 200mm 12 60in 320mm B 26 77in 680mm 9 45in 240mm 31 50in 800mm 14 17in 360mm 36 22in 920mm 18 90in 480mm Layout 10 3 10 4 Layout SECTION Accessories Ordering Spare Parts av 11 2 Pre Setting of Rotating Knives Granulator with Open Cutter 11 3 Third Fixed Knife Removing Installing 11 5 Band Conveyor 11 6 5 Spare Parts for the Band Conveyor 11 8 en Layout 11 1 11 2 Accessories Accessories Ordering Spare Parts Only use original Conair spare parts when replacing machinery components Orders should be sent to the representative in the country where the machine was purchased When ordering spare parts please specify Machine type designation on the machine s rating plate Serial number on the machine s rating plate Part number from this list of spare parts Number of components Pre Setting of Rotating Knives Granulator with Open Cutter Knives can only be pre set on granulators
7. installing and operating your equipment Your Conair sales representative also ordered through the Customer can help analyze the nature of your problem assuring that it did not result from Service or Parts Department for a misapplication or improper use nominal fee How to Contact Customer Service To contact Customer Service personnel call PARTS amp SERVICE 800 458 1960 24 HOURS A DAY 7 DAYS A WEEK From outside the United States call 814 437 6861 You can commission Conair service personnel to provide on site service by con tacting the Customer Service Department Standard rates include an on site hourly rate with a one day minimum plus expenses Before You Gall If you do have a problem please complete the following checklist before calling Conair J Make sure you have all model serial and parts list numbers for your particular equipment Service personnel will need this information to assist you TJ Make sure power is supplied to the equipment J Make sure that all connectors and wires within and between control systems and related components have been installed correctly DJ Check the troubleshooting guide of this manual for a solution Thoroughly examine the instruction manual s for associated equipment especial ly controls Each manual may have its own troubleshooting guide to help you DJ Check that the equipment has been operated as described in this manual J Check accompanying schematic d
8. 044924 3 048234 1 029513 1 041488 1 029514 1 041489 1 029507 4 030702 1 029508 4 030703 1 029509 4 030704 1 044912 4 048231 1 029510 4 030705 1 029511 4 030706 1 029512 4 030707 1 044913 4 048232 2 029518 4 030708 2 029519 4 030709 2 029520 4 030710 2 044915 2 044915 2 029521 4 030711 2 029522 4 030712 2 029523 4 030713 2 044914 2 044914 Description Cutter housing CHS 810 CHS 810 hardened Cutter housing CHS 814 CHS 814 hardened Cutter housing CHS 819 CHS 819 hardened Cutter housing CHS 824 CHS 824 hardened Side right Side right Side left Side left Front side Front side Front side Front side Front side Front side Front side Front side Rear side Rear side Rear side Rear side Rear side Rear side Rear side Rear side Support rule rear Support rule rear Support rule rear Support rule rear Support rule rear Support rule rear Support rule rear Support rule rear Support rule front Support rule front Support rule front Support rule front Support rule front Support rule front Support rule front Support rule front 3 029705 3 030254 3 029706 3 030255 3 029707 3 030256 3 029707 3 030256 3 029524 3 029525 3 029526 3 044916 4 026380 950079 940005 940104 940213 940743 3 029708 3 030257 3 029709 3 030258 3 029710 3 030259 3 044925 3 048235 1 029554 4 030243 1 02
9. 3 Monthly IBSD8GU0W QL OE EE N 6 3 Cleaning N N E LEE LE 6 4 Fault finding If the Granulator Does Not Start eee 6 6 Table of Contents i 1 Service Changing the knives museene 7 2 Removing the knives vage 7 2 Installing the knives sese eee eee eee eee eee RE Ge Ge GE ee 7 3 Sharpening the knives ae 7 6 Granulator with Open Cutter annen 7 6 Transmission EO eens 7 8 Inspection and Adjustment of Drive Belts 7 8 Bio dle ei de OE N N ER oe onde OE ON N 7 10 Cutter and Motor Pulleys 7 11 Removal Installing 7 11 8 Spare Parts List Guine CNAME u u u EE 8 3 Staggered ROOF LLL Runa aaa asakasakawqkaashusshusskasqkusshaausshasaq 8 4 Open Rotor EEE EEE 8 5 GE NN dine 8 6 Knives Open ROOF I I a 8 6 TTS 8 7 Nl 8 8 NNN 8 8 Outfeed Granule Bin Manual eneen 8 9 Vaccum Suction Blower F 7 F 5 anneer a 8 10 FOP de SA NE 8 11 Hopper Noise encapsulated machine with extraction fan 8 12 HOPPET DOVICO U L L u u Ge Ge ee eo ed 8 13 SOIG HI ee 8 14 Enclosure Body en Re ee Re Re Re Re ee 8 15 EUN EE OR OE OE EO ee 8 16 9 Wiring Diagram ii Table of Contents Wiring Diagram EI OE ET OE OE ELSE 9 2 Current sensing relay ee ese ee ee Re Re na 9 3 HOME N EE ERE oe 9 4 PE pr 9 5 10 Layout CHS Series Allround Hopper Noise Encapsulated Hopper Loader Non Soundproo
10. CHS 824 Screen Screen Screen hardened Screen hardened Screen Screen Screen hardened Screen hardened Screen Screen Screen hardened Screen hardened Screen Screen Screen hardened Screen hardened stitch reduced stitch reduced stitch reduced stitch reduced stitch reduced stitch reduced stitch reduced stitch reduced zB NOTE Specify art no and required hole diameter 4 6 8 or 10 mm Screen Box Spare Parts List 1 29560 1 29656 1 29561 1 29657 1 29562 1 29658 1 44970 1 48246 950532 4 30327 4 30328 940155 Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 Screen box Screen box Screen box Screen box Screen box Screen box Screen box Screen box Star knob Locking bolt Locking bolt Washer stitch reduced stitch reduced stitch reduced stitch reduced Granule Bin Manual optional 1 29577 1 29578 1 29579 1 47106 Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 Granule bin Granule bin Granule bin Granule bin manual 15 L manual 22 L manual 29 L manual 36 L Spare Parts List 8 9 8 10 Spare Parts List Vaccum Suction Blower F 7 F 15 OO AND OQ O OO Amd mk Optional OO AND Q O OO A Amd Ad mk OO AND OQ Oj OO RE
11. Knife third fixed Socket cap screw Washer Socket cap screw Socket cap screw Description Note Granulator CHS 810 with open cutter Granulator CHS 814 with open cutter Granulator CHS 819 with open cutter Granulator CHS 824 with open cutter Knife rotating Knife rotating Knife rotating Knife rotating Knife fixed Knife fixed Knife fixed Knife fixed Knife third fixed Knife third fixed Knife third fixed Knife third fixed Socket cap screw Washer Screw Socket cap screw Socket cap screw Socket cap screw for 3 rd fixed knife for 3 rd fixed knife Transmission Description Transmission 4 0 kW 1000 rpm 400 V Transmission 5 5 kW 1000 rpm 400 V Transmission 5 5 kW 1500 rpm 400 V Transmission 7 5 kW 1500 rpm 400 V Transmission 11 0 kW 1500 rpm 400 V 1 29545 Cutter pulley 3 29546 Motor pulley 3 29552 Belt tensioner 911189 Motor 4 0 kW 911178 Motor 5 5 kW 911171 Motor 5 5 kW 911172 Motor 7 5 kW 911177 Motor 11 0 kW 930222 Goupling 970214 Ring polyester 930221 V belt 940092 Screw 940031 Washer 940744 Screw 940648 Washer 940051 Socket cap screw NORU ZANDE NORM k rS o T co k Spare Parts List 8 7 8 8 Screen 3 29574 3 31688 4 30251 4 31691 3 29575 3 31689 4 30252 4 31692 3 29576 3 31690 4 30253 4 31693 3 46065 3 48239 4 48238 4 48240 Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator
12. P P P P B RE PP P gt gt Electrical installation must only be done by a competent electrician Before the eranulator is opened for servicing and maintenance Always disconnect the power with both the main switch and the switch on the eranulator Never put any part of your body through the granulator open ings unless both the main switch and the switch on the granu lator are in Off 0 position Be careful with the knives they are sharp and can cause per sonal injury If the rotor must be turned manually do this with great care Observe care when opening or closing the hopper and screen box so as not to trap parts of the body The granulator should not be able to start before the hopper and screen box are properly closed Never remove protective guards or pipes adjacent to the out let granule bin Granulators with belt conveyors Observe care so that convey or belts with dogs do not grip clothing or arms and feet During maintenance pull out the plug on the distribution box gt gt DANGER High voltage This sign is on the door to the distribution box and the con nection boxes DANGER Cutting or pinch risk This sign is placed where there is a risk of being cut or pinched DANGER Be careful This sign is located by all danger areas where care and extra attention is required Safety Instructions 4 3 ND e CD lt c C3 oO c v 4 4
13. component in the safety system of the granulator It should take such a long time for the knob screw to be undone that the cutter has stopped before the granulator can be opened NOTE The length of the screw must never be changed amp S NOTE The screw can not be removed The screen is hardened and the knob is permanently attached To change a star knob please contact Conair D NOTE If the star knob is modified in any way Conair s responsibility under the Machinery Directive ceases to apply Before Starting The star knobs on the hopper and screen box must be fully tightened to stop The granulate bin should be installed and the door shut and locked Function Description 3 5 3 6 Function Description SECTION Safety Instructions Safety Instructi0nS 4 2 dip a cD p lt gt c C2 p o gt cO Safety Instructions 4 1 4 2 Safety Instructions Safety Instructions Conair granulators are designed for granulating injection moulded blow moulded and extruded plastic waste The specific technical data for this machine concerning power and perfor mance etc is described in detail in Section 2 The granulator is equipped with safety switches which are described in Section 3 2 Follow the instructions in this manual to avoid personal injury and damage to machine components Always follow these safety measures when handling the granulator gt
14. going to be used Check with the delivery note that the delivery is complete Lifting and Transport to Place of Use The machine weighs incl packaging approx 1036 17 1322 77Ibs 470 600 kg Space requirements see Layout Section 10 The machine can be lifted and handled with a fork lift truck The lower part of the machine has two openings on the right hand side which accommodate a fork lift truck Drive in a fork lift truck as far as possible until the bends in the forks touch the machine and then lift the machine Positioning in Place of Use See Installation Section 5 Storage The machine is packed for transport to the place where it is to be used On delivery it is protected with Castrol DWX 22 anti rust oil Long Term Storage Conservation Store the machine in a room with a stable dry temperature Treat the unpainted surfaces of the machine with rust preventer such as Castrol DWX 22 DWX 22 will protect the machine up to 12 months Alternatively DWX 160 will provide protection for 24 36 months DD c D 5s DD on Op cD eb Q CD Transport and Storage 12 3 12 4 Transport and Storage We re Here to Help Conair has made the largest investment in customer support in the plastics indus B Additional manuals and prints for try Our service experts are available to help with any problem you might have your Conair equipment may be
15. rotation Check with a phase sequence indicator and connect the granulator with clockwise phase rotation Check the direction of rotation of the granulator motor e Make sure that the main switch beneath the control panel is On 1 e Check that the emergency stop is not activated e Check that the star knobs on the hopper and screen box locks are fully tightened to stop Undo and remove the upper panel on the right hand side of the granulator e Press Start e Check that the granulator motor rotates in the direction indicated by the arrow on the cutter pulley e Granulator with blower check that the direction of rotation of the blower corresponds with the arrow on the cover DS NOTE The blower blows even if the direction of rotation is wrong Granulator with conveyor belt check the direction of the conveyor belt If any direction of rotation should be incorrect Press the stop button Switch off the main switch Switch two incoming phases Installation 5 3 5 4 Installation Be careful when the knives are accessible Opening of Hopper Screen Box and Granule Bin Before opening the hopper granule bin and screen box switch both the main switch and granulator switch Off They are sharp and can cause personal injury Opening the hopper 1 Check that the hopper is empty then stop the granulator B 2 Undo the star knobs A on the hopper 3 Undo the tip catch B
16. your equipment Date Manual Number UGGO11 0504 Serial Number s Model Number s DISCLAIMER The Conair Group Inc shall not be liable for errors contained in this User Guide or for incidental consequential damages in connection with the furnishing performance or use of this information Conair makes no warranty of any kind with regard to this information including but not limited to the implied warranties of merchantability and fitness for a particular purpose Copyright 2004 The Conair Group All rights reserved Table of Contents Introduction Purpose of the User Guide ennen a 1 2 How the Guide is Organized sans a 1 2 Your Responsibilities as a USer nnee 1 2 ATTENTION Read This so no One Gets Hurt cece eee eee eee 1 3 Technical Specification Dimensions Data Sound Level nennen 2 2 Function Description L IL uuu uu uuu u x e 3 2 Safety System oneens 3 4 Safety Instructions Salely STUG LLL ontdeden braken 4 2 Installation Pre start CHECKS seene 5 2 Two hours after first start eeen 5 2 Electrical connection a 5 3 Opening of hopper screen box and granule bin _ eee 5 4 Closing the screen box granule bin and hopper esscr 5 5 Operation and Daily Maintenance SUING Ane SONDINO ennen u ER Re u u oe ss 6 2 VEE olie ie l lll l Lu EE N EN 6 3 DAN Soe ve 6 3 Weekly Inspection Re RR RR Re ee Re ee REN 6
17. 0113 3 30263 3 29753 3 30264 3 30114 3 30265 3 44927 3 48237 1 030104 1 029743 1 030106 1 044920 3 029502 4 030249 4 029529 2 029505 2 030714 2 029506 2 030715 3 029527 4 029528 960182 960183 940579 940007 940071 940032 Description Cutter CHS 810 3 blade open Cutter CHS 810 3 blade open hardened Cutter CHS 814 3 blade open Cutter CHS 814 3 blade open hardened Cutter CHS 819 3 blade open Cutter CHS 819 3 blade open hardened Cutter CHS 824 3 blade open Cutter CHS 824 3 blade open hardened Cutter 3 blade Cutter 3 blade Cutter 3 blade Cutter 3 blade Ring Ring Sleeve Plummer block right Plummer block right Plummer block left Plummer block left Lid left Lid right Bearing Sealing ring Socket cap screw Socket cap screw Socket cap screw Socket cap screw Spare Parts List 8 5 8 6 Knives 3 029503 2 029515 2 029516 2 029517 3 044922 2 029515 2 029516 2 029517 3 044922 940004 940031 940778 940779 Knives Open Cutter Art no 3 030108 3 029750 3 030109 2 044923 2 029515 2 029516 2 029517 3 044922 2 029515 2 029516 2 029517 3 044922 940776 4 029751 940302 940057 940057 940057 Spare Parts List Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 Knife rotating Knife fixed Knife fixed Knife fixed Knife fixed Knife third fixed Knife third fixed Knife third fixed
18. 2 26lb ft 220 Nm Re check that the knife clearance is 0 008 0 012 in 0 20 0 30 mm Check against both the front and rear fixed knives Re check that the knives butt up against the outer edges of the cutter housing Install the remaining pairs of knives in the same way 11 4 Accessories Third Fixed Knife s an optional extra the granulator can be equipped with a third fixed knife to increase the efficiency of the granulator Open the hopper to install remove the third fixed knife CHS series noise encapsulated machine remove the rear guard plate over the motor and open the door Removal 1 Undo and remove the screws A which hold the knife 2 Remove the knife B 3 Clean the knife attachments where the knife was installed Installation 1 Install the knife on the knife eg attachment B C 2 Screw in the socket cap screws pr A so that the support rule C 8 lightly supports the knife f 3 Press the knife firmly into the QW NOTE The screws in the rear of the knife attachment are bonded in place NOTE The knife has a fixed position and no adjustment knife attachment to bed it down may be done 4 Tighten the screws A with an A alternating tightening torque to 29 50 Ib ft 40 Nm Sharpening The third fixed knife is disposable and is changed when necessary Accessories 11 5 Band Conveyor The band conveyor is designed for transporting plastic waste The conveyor Is
19. 20 x 360 220 x 480 220 x 600 Rotor speed rpm 356 356 356 356 Cutting Circle in mm 7 88 200 7 88 200 7 88 200 7 88 200 Standard motor power Hp 5 7 5 10 10 Drive type belt drive Hopper type hand robot conveyor standard sheet roll profile side feed optional Vacuum discharge side rear Screen mesh sizes 5 32 3 16 1 4 5 16 3 8 1 2 in 4 5 6 8 10 12 mm Rotor type staggered rotor open rotor optional except for CHS 824 Knives Number of rotating knives 3X2 3X3 3X4 3X5 Number of bed knives 2 2 2 2 Dimensions inches mm Height hopper closed 57 1450 57 11450 57 1450 Height hopper open 72 1830 72 1830 72 1830 Width 26 75 1680 31 50 800 36 25 920 Base depth 35 5 900 35 5 900 35 5 900 Overall depth 54 75 1390 54 75 1390 54 75 1390 54 75 1390 Infeed height 45 1145 45 1145 45 1145 45 1145 Feed hopper opening width 9 44 240 14 13 1360 18 86 1480 23 63 1600 Feed hopper opening height 10 25 200 10 25 200 10 25 200 10 25 200 Weight Ib kg Installed 750 340 794 360 1014 460 1279 580 Voltages Total amps based on standard motor 208V 3 phase 60 Hz 20 24 31 31 230V 3 phase 60 Hz 18 22 28 28 460V 3 phase 60 Hz 9 11 14 14 575V 3 phase 60 Hz 7 9 11 11 Noise levelf With integral soundproofing 80 85 dbA SPECIFICATION NOTES Throughput is based on a 3 8 inch 9 53 mm screen Throughput rates are provided as a capacity guideline only Th
20. 8 2 030650 2 030652 2 022341 2 022342 2 010792 910589 910964 911214 910963 940057 940240 940162 911006 950271 Description Nut Nut Nut Washer Washer Washer Retaining ring SGA Sealing end Connector 6 pol Description Band conveyor B200 CC2700 MD200P Band conveyor B350 CC2700 MD350P Band conveyor B450 CC2700 MD450P Band conveyor for metal detector Band conveyor for metal detector Band conveyor for metal detector Holder control Holder warning Pole warning Warning lamp Metal detector MD200 Metal detector MD350 Metal detector MD450 Screw Screw Washer Connector 6 pol Nut blind rivet SECTION Transport and Storage General er as pa sasa zu s sus a a pa es 12 2 Unpacking and Checking 12 2 Lifting and Transport to Place of Use 12 2 Positioning in Place of Use 12 2 S 00 EE ue 12 3 Long Term Storage Conservation 12 3 a co O O gt F ab gt on Op O S CD a cO CD Transport and Storage 12 1 12 2 Transport and Storage Transport and storage General The machine should be transported by trained personnel The machine is delivered packed in protective plastic foil fixed to a pallet with straps Unpacking and Checking Check that the machine has not been damaged during transport Q NOTE Report any damage to the forwarding agent Do not unpack the machine before it has been transported to where it is
21. 9555 4 030244 1 029556 4 030245 1 044917 4 048233 2 029557 4 030246 2 029558 4 030247 2 029559 4 030248 2 044918 2 044918 940742 Description Cutter housing CHS 810 CHS 810 hardened Cutter housing CF 814 CHS 814 hardened Cutter housing CHS 819 CHS 819 hardened Cutter housing CHS 824 CHS 824 hardened Support screen box Support screen box Support screen box Support screen box Lid Cylindric pin Socket cap screw Socket cap screw Socket cap screw Stop screw Cutter housing CHS 810 w 3 rd knife Cutter housing CHS 810 w 3 rd knife hardened Cutter housing CHS 814 w 3 rd knife Cutter housing CHS 814 w 3 rd knife hardened Cutter housing CHS 819 w 3 rd knife Cutter housing CHS 819 w 3 rd knife hardened Cutter housing CHS 824 w 3 rd knife Cutter housing CHS 824 w 3 rd knife hardened Rear for 3 rd fixed knife Rear for 3 rd fixed knife hardened Rear for 3 rd fixed knife Rear for 3 rd fixed knife hardened Rear for 3 rd fixed knife Rear for 3 rd fixed knife hardened Rear for 3 rd fixed knife Rear for 3 rd fixed knife hardened Support rule for 3 rd fixed knife Support rule for 3 rd fixed knife Support rule for 3 rd fixed knife Support rule for 3 rd fixed knife Support rule for 3 rd fixed knife Support rule for 3 rd fixed knife Support rule for 3 rd fixed knife Support rule for 3 rd fixed knife Socket cap screw Spare Parts List 8 3 8 4 Spar
22. CONAIR www conairnet com USER GUIDE UGG011 0504 CHS Tangential Feed Granulators Models CHS 810 CHS 814 CHS 819 and CHS 824 WARNING Reliance on this Manual Could Result in Severe Bodily Injury or Death This manual is out of date and is provided only for its technical information data and capacities Portions of this manual detailing procedures or precautions in the operation inspection maintenance and repair of the product forming the subject matter of this manual may be inadequate inaccurate and or incomplete and cannot be used followed or relied upon Contact Conair at info amp conairgroup com or 1 800 654 6661 for more current information warnings and materials about more recent product manuals containing warnings information precautions and procedures that may be more adequate than those contained in this out of date manual Corporate Office 412 312 6000 Instant Access 24 7 Parts and Service 800 458 1960 Parts and Service 814 437 6861 Please record your equipment s It s a good idea to record the model and serial number s of your equipment and model and serial number s and the date you received it in the User Guide Our service department uses this infor HIE dele yon k ENOC LEG mation along with the manual number to provide help for the specific equipment spaces provided you installed Please keep this User Guide and all manuals engineering prints and parts lists together for documentation of
23. Nm 23 Re check the tightening torque of the front and rear fixed knives 29 5 lb ft 40 Nm Service 7 5 7 6 Service Sharpening Knives Gy NOTE Only rotating knives for granulators with an open rotor can be sharpened Other knives are disposable and are replaced when necessary Sharpening Knives Granulators with Open Gutter Keep the complete set of knives together as one unit Q NOTE To avoid unbalance all the knives belonging to the cutter must be ground exactly the same Be careful when handling the knives they are sharp and can cause personal injury Q NOTE Get an experienced craftsman to sharpen the knives Only sharpen the marked surfaces and respect the given dimensions The knives must be sharpened exactly to get the correct cutting and relief angles Otherwise the efficiency of the granulator will be impaired The knife must be cooled during sharpening The knives must not be burned or blued under any circumstances otherwise they will loose their hardness and dura bility If the knife is blued or burned they can not be repaired by grinding down the blued or burned area The hardened knife is then completely spoiled and has lost all its hardness and durability Use the Conair grinding jig SF 20 accessory art no 3 030324 and a surface grinder with magnetic table The jig gives exact correct cutting and relief angles Remove the knives adjustment screws Grind Grind the worst knife to make t
24. Safety Instructions Installation Pre start checks 5 2 Two hours after first start 5 2 Electrical connection 5 3 Opening of hopper screen box and granule bin 5 4 Closing the screen box granule bin and hopper 5 5 SEGTION Installation 5 1 dip D D Et Oo 5 2 Installation gt gt Installation Read through the whole of Section 5 before installing the machine All instructions must be followed in the given order to avoid injury or damage Be careful with the knives they are sharp and can cause personal injury The granulator must only be connected to the mains by a competent electrician Pre Start Checks e The unpainted parts of the machine are protected with oil prior to delivery and transport Clean the granulator from rust protection agent before it is used e Check the knife clearance and tightening torque on the bolts for the knives Refer to installation of knives in Section 7 Two Hours After First Start Check the knife clearance again and the tightening torque of the knife retentio screws Check the screws for both the fixed and rotating knives Electrical Connection The granulator should be connected by a competent electrician e Connect the granulator to the main power supply The wiring diagram indicates the fuse sizes see Section 9 e The granulator is delivered with electrical equipment connected for clock wise phase
25. ar knobs tighten the star knobs properly to stop Switch the main switch On Start the granulator de G N at 5 Ul gt Installation I 5 5 5 6 Maintenance Operation and Daily Maintenance Starting and Stoping 6 2 Inspection ae tammer 6 3 Cleaning EE ei 6 4 Fault Finding ne 6 6 SEGTION Operation and Daily Maintenance 6 1 lt Ke D ab gt SL OD ek CD eb c D 6 2 Operation and Daily Maintenance Operation and Daily Maintenance Starting and Stopping The main switch is located beneath the control panel on the front of the granulator Starting and stopping is controlled by push buttons on the control panel BD NOTE Never stop the granulator before all material in the hopper and cutter housing is completely granulated Residual material will clog the rotor in the granulator during re start The motor will be overloaded and the overloading protection will trigger Start Emergency Stop Main switch Inspection There must be no plastic material left in the granulator when inspection is carried out CAUTION All servicing must be done by trained personnel in order to avoid personal injury and damage to the machine Daily Inspection Flaps in the hopper Check that the flaps are undamaged Replace dam aged flaps at once Damaged flaps can drop down into the cutter housing and damage the knives Dama
26. chnicians in accordance with electrical codes in your region Always maintain a safe ground Do not operate the equipment at power levels other than what is specified on the the machine serial tag and data plate WARNING Voltage hazard This equipment is powered by three phase alternating current as specified on the machine serial tag and data plate A properly sized conductive ground wire from the incoming power supply must be connected to the chassis ground terminal inside the electrical enclosure Improper grounding can result in severe personal injury and erratic machine operation Always disconnect and lock out the incoming main power source before opening the electrical enclosure or performing non standard operating procedures such as routine maintenance Only qualified personnel should perform troubleshooting procedures that require access to the electrical enclosure while power is on Introduction 1 3 1 4 Introduction gt gt This manual applies to the CHS series of Conair granulators Model nos CHS 810 CHS 814 CHS 819 and CHS 824 specify the size of the cutting chamber Supplementary designations specify Read the Manual before installing and using the machine Be careful when the knives are accessible they are sharp and can cause personal injury These Conair granulators are designed for granulating injection molded blow molded and extruded plastic parts and scrap The size and performance of the
27. constructed from steelbeam The frame pieces are assembled with cross sections and screw The conveyor can be fitted with a metal free zone and a metal detector Safety When performing any work with the band conveyor both the circuit breaker and the main circuit breaker must be Off Alternatively the connector must be pulled out of the power point on the granulator s electrical cabinet The conveyor is designed for plastic waste Do not use the conveyor for tasks other than it is intended for Nobody should be on the conveyor or step on it during operation If the conveyor has stopped due to an error or if the emergency stop has been pressed it must not be re started until the cause has been established and the appropriate action has been taken Mobile conveyors must always be transported in a lowered position N Warning When using the conveyor belt with carriers Be careful not to let the carriers catch your foot arm or article of clothing Installation When installing adjust so that the band conveyor is balanced diagonally If the floor of the installation site is very uneven it should be made even before installation Electrical Connection The band conveyor should be connected up by an authorised electrician Connect the cables to the electrical cabinet according to the markings and the granulator s electrical scheme see Section 9 Alternatively connect the band con veyor to the electrical cabinet with th
28. crew M8 Socket cap screw M5 Washer BRB FZB Stop screw List List 970148 4 30093 4 22129 940162 940662 3 44684 3 44595 3 44688 3 46139 2 30484 2 29799 2 29798 3 46133 Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 List Stop double Distance Washer BRB Socket cap screw M8 Feed tray Feed tray Feed tray Feed tray Flaps Flaps Flaps Flaps Spare Parts List 8 11 Hopper Noise encapsulated machine with with Conveyor optional Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 2 30673 Sound trap 2 30654 Sound trap 2 30666 Sound trap Sound trap 940020 Washer AMF 940097 Socket cap screw M8 940032 Socket cap screw M8 940070 Socket cap screw M8 Socket cap screw M8 970218 List 8 12 Spare Parts List Hopper Device Noise encapsulated machine for sheet material profiles Noise encapsulated machine with extraction fan Description Note Hopper device granulator CHS 810 for hopper 2 44613 Noise encapsulated machine with extraction fan Hopper device granulator CHS 814 for hopper 2 44548 Noise encapsulated machine with extraction fan Hopper device granulator CHS 819 for hopper 2 44665 Noise encapsulated machine with extraction fan Hopper device granulator CHS 824 for hopper 2 46082 Noise encapsulated machine with extraction fan Hopper device granulator CHS 810 Noise encapsu
29. e Parts List Staggered Rotor GO O O KM KM OO O gt O gt FS 9 AA OO O gt O gt KM S AA OO O gt O gt M KM AA OO O gt O gt KM KM AA DONNE OO O gt O KM KM AA OO O gt O gt M KM AA Art no 3 29702 3 30260 3 29703 3 30261 3 29704 3 30262 3 44926 3 48236 1 029530 1 029531 1 029532 3 044919 3 029501 3 029502 4 030249 3 029504 4 030250 4 029529 2 029505 2 030714 2 029506 2 030715 3 029527 4 029528 960182 960183 940579 940007 940071 940032 Description Gutter CHS 810 3 blade Gutter CHS 810 3 blade hardened Gutter CHS 814 3 blade Gutter CHS 814 3 blade hardened Gutter CHS 819 3 blade Gutter CHS 819 3 blade hardened Gutter CHS 824 3 blade Gutter CHS 824 3 blade hardened Gutter shaft 3 blade Gutter shaft 3 blade Gutter shaft 3 blade Cutter shaft 3 blade Segment Ring Ring Support rule Support rule Sleeve Plummer block right Plummer block right Plummer block left Plummer block left Lid left Lid right Bearing Sealing ring Socket cap screw Socket cap screw Socket cap screw Socket cap screw Open Rotor OO O gt O KM KM OO O gt O gt KM M AA OO O gt O gt KM KM OO O gt O gt KM M AA OO O gt O gt KM KM OO O gt O gt KM KM AA OO O gt O gt KM KM OO O gt O gt KM KM AA Art no 3 3
30. e connector Switch on the main circuit breaker on the electrical cabinet Press the start button and check that the belt moves in the right direction If the belt moves in the wrong direction Shift the two phases in the connection to the contactor for the band conveyor in the electrical cabinet Alternatively shift the two phases in the connection to the connector 11 6 Accessories Starting When the band conveyor is started for the first time the belt s position on the rollers should be checked The belt must not move obliquely If the belt moves obliquely When the belt moves obliquely Screw one adjusting screw at a time Only screw a 1 4 turn Wait and let the belt move for a few minutes Check adjust wait and check again until the belt moves straight Belt tension The conveyor belt s length has 1 tolerance Never tension the belt s adjusting screws with a greater tightening torque than 5 Nm Maintenance During all maintenance work on the band conveyor both the circuit breaker and the main circuit breaker must be Off Alternatively the connector must be pulled out of the power point Regularly check the conveyor belt s wear and its position on the rollers The belt must not move obliquely Adjust as necessary according to the instructions under Starting If the belt moves obliquely see previous Section Clean the belt using a light cleaning agent Do not use any sharp objects strong cleani
31. er when the mill is running under heavy loading The relay stops and re starts accessory equipment automatically without re setting Relay functions and normal settings TI Start delay prevents the relay from breakine on connection 0 1 10 sec The default start delay is 0 1 seconds T2 Reaction time prevents the relay from breaking during temporary high loading 0 1 3 sec Default reaction time is 3 0 seconds A Hysteresis adjustable between 5 50 of the set limit Default hysteresis is 20 B Limit value adjustable between 0 100 Default setting depends on the current transformer size Check the current transformer size and then check the default setting for this granulator C Relay function N normal I inverted Wiring Diagram 9 3 e D a O Connection The current sensing relay is connected in series with the mill motor via a current transformer The transformer is connected between M and E1 E2 E3 depending on the secondary current For transformers with transformation to 1 A this is connected to E2 Default setting for this granulator Granulator motor rated current V3 R Ee A Current transformer AA Start delay T1 0 1 sec other value Reaction time T2 3 0 sec _ other value Limit values RE EE N ME OE IE A Hysteresis TO an EER oi EE EE Pe A L
32. f va aa aar 10 2 CHS Series Allround Hopper Noise Encapsulated Blower F 7 Cyclone AX 7 5 with Holder Bag Holder Soundproof 10 2 CHS Series Allround Hopper Noise Encapsulated with Conveyor Band Conveyor Hopper Loader Non Soundproof 10 3 CHS Series Allround Hopper Noise Encapsulated with Conveyor Band Conveyor Blower F 7 Cyclone AX 7 5 Soundproof 10 3 11 Accessories Overview Ordering Spare Parts 11 2 Pre setting of Rotating Knives Granulator with Open Cutter 11 3 Setting up the Knives 11 3 Installing of Pre set Knives 11 3 Third Fixed Knife Removal Installation Ee ee 11 5 Band Conveyor 0c cee ee eee ees 11 6 Spare Parts List for the Band Conveyor 11 8 12 Transport and Storage SEE RE RE OR OE EE OR HT mun 12 2 Unpacking and Checking 12 2 Lifting and Transport to Place of Use 12 2 Positioning in Place of Use eee 12 2 OMA en sh das aren acne ee akan ee ed een ee Mode nen ee ek 12 3 Long Term Storage Conservation 12 3 A Customer Service We re Here to Help aaa A 1 How to Contact Customer Service 00 cee ee eee A 1 Before You Call EE bete mes ne Rate A 1 Equipment Guarantee ese ee ee Ee es A 2 Performance Warranty
33. ged flaps also entail the risk of material ejection Emergency stop Check the emergency stop function Start the granulator and stop it with the emergency stop s Reset Turn the stop button in the direction of the arrow counterclock wise Weekly Inspection Cables Check the electric cables of the machine for wear or other dam age Replace damaged cables at once Safety switches Check the safety switch functions This granulator has 2 safety switches 1 at the hopper at the screen box Check the hopper s safety switch Undo the star knobs on the hopper and try to start the granulator The granulator should not be possible to start before the hopper has been closed and the star knobs are properly tightened to stop Check the screen box safety switch Undo the star knobs on the screen box and try to start the granulator The granulator should not be possible to start before the screen box has been closed and the star knobs are properly tightened to stop amp NOTE The granule bin should be installed and the door closed and locked Monthly Inspection Check that the V belts are undamaged Check the V belt tension every 6 months see Section 7 8 Transmission Operation and Daily Maintenance 6 3 Cleaning Clean at color change monthly or at least once 300 hours Be careful when the hopper have been opened The knives are now accessible they are sharp and can cause personal injury 1 Check that the hopper
34. granulators are designed to suit the type of waste material Approval must be obtained from Conair for granulating other products and materials for the warranty conditions to apply The granulators are designed so that maintenance and cleaning can be done quickly and easily both routine maintenance and changing of materials All service must be done by trained service personnel This Manual contains instruction for both handling and service Chapter 7 contains instructions directed towards service personnel Chapter 11 contains accessory equipment for the machine Other Sections contain instructions for the operator The granulators are delivered with an Instruction Manual and touch up paint Any modifications or conversions of the machines must be approved by Conair This is to prevent injuries The machine warranty and product assurance would otherwise be rendered void Please address any queries to the local Conair representative or Conair customer service SECTION Technical Specifications Specifications of a CHS Granulator 2 2 ap y ap S de Ke lag ap y qp o C3 de Technical Specifications 2 1 Batch Feed Granulators cHs 810 CHS 814 CHS 819 and CHS 824 Performance characteristics Performance characteristics Throughput Ib hr kg hr 200 90 250 115 330 150 400 180 Cutter chamber opening in mm 8 7 x 9 5 8 7 x 14 2 8 7 x 18 9 8 7 X 23 6 220 x 240 2
35. he relief angle 35 Tighten the knife in the right hand position in the Jig using spacer A beneath the rear of the knife see illustration Spherical washers should be used when tightening the knife Grind until all the irregularities on the knife edge have disappeared Retain the settings of the surface grinder and grind Grind all the other knives exactly the same Grind the cutting angle of the knives to 30 Remove spacer A beneath the knife Tighten the knife and grind until the cutting edge is 0 118 in 3 mm wide N Retain the settings of the surface grinder and lt A e grind all the other knives exactly the same aa The knives can be sharpened up to the limits shown in the display After this the knives are used up and must be replaced by new ones Min 2 205 in 56 mm Service 7 7 AN WARNING Pinch risk between pulleys and V belts 7 8 Service Transmission V Belts Inspection and Adjustment The granulator is driven by 3 V belts Checking the V belts The tension and condition of the V belts must be checked after 20 30 hours of operation at full load After this check the V belts for damage once a month Check the belt tension every 6 months Undo and remove the upper panel on the right hand side of the granulator Rotate the V belts a few turns Check that the belts are intact undamaged and uncracked Check belt tension and ad
36. hten the screws A with alter nating increased torque to 162 3 Ib ft 220 Nm 14 Check that each rotating knife can pass the rear fixed knife freely If any rotating knife can not pass freely undo the screws A and press the knife firmly into the knife attachment 15 Check the clearance of each rotating knife with a feeler gauge The clearance should be 0 008 0 012 in 0 20 0 30 mm check at the outer edges of the knives 7 4 Service Then install the front fixed knife 16 Install the knife in the knife attachment 17 Screw in the socket cap screws C and v tighten so that the support rule D lightly f supports the knife 18 Press the knife firmly into the knife attachment amp S NOTE The screws in the rear of the knife attachment are bonded in place Xp NOTE The knife has a fixed position and no adjustment may be done 19 Tighten the screws C with alternating tightening torque to 29 5 Ib ft 40 Nm 20 Carefully check that all rotating knives vei can pass the front fixed knife D C If any knife can not pass the front fixed knife freely undo the screws C and press the knife firmly into the knife attachment 21 Check the clearance of each rotating knife with a feeler gauge The clearance should be 0 008 0 012 in 0 20 0 30 mm check at the outer edges of the knives 22 Re check the tightening torque of all rotating knives 55 3 lb ft 75 Nm granulator with open cutter 162 3 Ib ft 220
37. ipment that will meet original performance claims at no extra cost to the customer e Refund the invoiced cost to the customer Credit is subject to prior notice by the customer at which time a Return Goods Authorization Number RGA will be issued by Conair s Service Department Returned equipment must be well crated and in proper operating condition including all parts Returns must be prepaid Purchaser must notify Conair in writing of any claim and provide a customer receipt and other evidence that a claim is being made Warranty Limitations Except for the Equipment Guarantee and Performance Warranty stated above Conair disclaims all other warranties with respect to the equipment express or implied arising by operation of law course of dealing usage of trade or otherwise including but not limited to the implied warranties of merchantability and fitness for a particular purpose
38. ipped with a safety system to avoid personal injury The safety system must not be changed or modified under any circumstances If the safety system of the granulator is changed or Breaking key modified the machine can be dangerous to use presenting a serious risk of personal injury All care and maintenance to the safety system of the granulator must be carried out by personnel with the necessary knowledge If the safety system of the granulator is modified in any way Safety switches Emergency stop Conair s responsibility under the Machinery Directive ceases to apply Only Conair spare parts must be used to replace safety components Emergency Stop The granulator has an emergency stop on the control panel It can also be equipped with extra emergency stops The emergency stop is activated by pressing the button Reset by turning the button in the direction of the arrow counter clockwise Safety Switch The granulator has safety switches of the position switch type with breaking key EEE Main switch If a secured position is changed or when a breaking key is undone it will break the current and the granulator stops This granulator has 2 safety switches I at the hopper and 1 at the screen box Check the wiring diagram Section 9 to see how many safety switches the granulator is equipped with Function Description Star Knob The star knob for the hopper and screen box is a very important
39. is empty then stop the granulator ZN Switch Off both the main switch and the switch on the granulator 2 Clean the outside of the hopper 3 Undo the star knobs on the hopper 4 Undo the tip chatch amp NOTE The hopper is counterbalanced with one alter native two gas springs but hold the hopper at the same time so that it does not fall down out of control Open fold the hopper backwards Clean the hopper s opening Lift out and clean the inner and outer flaps Open the door Undo and pull out the extraction pipe from the rear of the granulator OOND Gl Alt machine with extraction fan undo the quick coupling on the outlet pipe stub 10 Remove the granule bin 11 Undo the star knobs for the screen box amp NOTE Hold the screen box at the same time so that it does not fall down out of control 12 Fold the screen box down i ES 13 Undo and clean the screen 14 Undo and remove the blue screws A for the bearing cleaning holes 15 Blow through the holes with compressed air and rotate the cutter at least one turn Q NOTE When the cutter is rotated manually do this with great care The knives are sharp and can cause personal injury 6 4 Operation and Daily Maintenance Cleaning continued amp NOTE Use protective goggles and make sure that no material blows into the safety switches 16 Clean the granule bin and the screen box 17 Clean the cutter housing inside and outside 18 Clean any transp
40. ith open cutter is best done in a special pre setting jig The jig is not included when the machine is delivered but is a very practical accessory which can be ordered The jig and knife pre setting is described in Section 11 Service 7 3 5 Install one rotating knife at a time on the knife attachment on the rotor 6 Install screws A with washers B and tighten so that they hold the knife lightly 1 Press the knife firmly into the knife attachment Si NOTE The screws in the rear of the knife attachment are bonded in place A B SB NOTE The knife has a fixed position and no adjustment may be done 8 Tighten screws A with alternating tightening torque to 55 3 Ib ft 75 Nm Q NOTE Granulators with open cutter tighten the screws A with alternating increased torque to 162 3 Ib ft 220 Nm 9 Check that the rotating knife can pass the rear fixed knife freely If the knife can not pass freely undo screws A and press the rotating knife firmly into the knife attachment Undo screws E and press the fixed knife firmly into the knife attachment 10 Check the knife clearance with a feeler gauge The clearance should be 0 008 0 012 in 0 20 0 30 mm check at the outer edges of the knives 11 Install all the rotating knives 12 Press the knife firmly into the knife attachment 13 Tighten the screws A with alternating increased torque to 55 3 lb ft 75 Nm amp NOTE Granulators with open cutter tig
41. just if necessary Motors up to 7 5 kW Load each one of the belts In turn with aD 4 45 Ibf 20 N centrally between the cutter and belt Motors up to 7 5 kW pulleys It should not be possible to L 0 197in 5 mm F 4 45lbf 20 N depress the belt more than about o i Gin 5 mm F 6 07 Ibf 27 N 0 197 in 5 mm 11 kW motor Load each one of the belts in turn with 6 07 Ibf 27 N centrally between the cutter and belt pulleys It should not be possible to depress the belt more than about 0 197 in 5 mm Transmission continued V belt Adjustment Remove the upper panel on the right hand side of the granulator CHS series noise encapsulated machine remove the rear guard plate above the motor and open the door Undo and remove the extraction pipe Alt CHS sertes machine with extraction fan undo the quick coupling on the outlet pipe stub Remove the eranule bin Undo the motor screws A lightly 4 pcs Adjust the belt tension by increasing reducing the distance of the motor to the cutter pulley using the motor adjustment screws B 2 pcs Tighten the motor screws 33 2Ib ft 45 Nm torque If the belt tension is adjusted the belt need to be re checked after 20 30 hours at full load Service I 7 9 Lubrication Cutter Housing The bearings in the cutter housing are permanently greased and do not need greas ing in normal circumstances 7 10 Service Cutte
42. lated machine for sheet material profiles Hopper device granulator CHS 814 Noise encapsulated machine for sheet material profiles Hopper device granulator CHS 819 Noise encapsulated machine for sheet material profiles Hopper device granulator CHS 824 Noise encapsulated machine for sheet material profiles 3 29777 Bracket 3 30497 Bracket 3 30325 Sleeve 3 29779 Sleeve 3 30498 Sleeve 3 30326 Sleeve 920768 Gas spring 920769 Gas spring 920763 Gas spring 920655 Gas spring 940032 Socket cap screw M8 940200 Socket cap screw M8 940054 Socket cap screw M8 940585 Washer 940016 Nut 950430 Sealing end Spare Parts List 8 13 8 14 Spare Parts List Sound Cabin ON OO OO BON ON 000 BON ON OO OO BON wo ON 000 BON Q 1 29581 2 29583 2 29584 2 29585 2 46146 2 29586 2 29587 2 29588 1 46147 2 29589 2 29590 2 29591 1 46148 3 29592 2 29593 2 29613 2 29614 2 29615 2 46149 329655 940032 950555 950533 940261 950557 950556 940076 940054 970218 970148 940213 940257 Description Granulator CHS 810 Noise Encapsulated Machine Granulator CHS 814 Noise Encapsulated Machine Granulator CHS 819 Noise Encapsulated Machine Granulator CHS 824 Noise Encapsulated Machine Cover left Cover front Cover front Cover front Cover front Cover rear Cover rear Cover rear Cover rear Door Door Door Door Holder rea
43. list Indicates a tip A tip is used to provide you with a suggestion that will help you with the maintenance and operation of this equipment Indicates a note A note is used to provide additional information about the steps you are following throughout this manual Your Responsibility as a User You must be familiar with all safety procedures concerning installa tion operation and maintenance of this equipment Responsible safety procedures include Thorough review of this User Guide paying particular attention to hazard warnings appendices and related diagrams Thorough review of the equipment itself with careful attention to voltage sources intended use and warning labels Thorough review of instruction manuals for associated equipment Step by step adherence to instructions outlined in this User Guide ATTENTION Read This so no One Gets Hurt We design equipment with the user s safety in mind You can avoid the potential hazards identified on this machine by following the procedures outlined below and elsewhere in the User Guide A WARNING Improper installation operation or servicing may result in equipment damage or personal injury This equipment should be installed adjusted and serviced by qualified technical personnel who are familiar with the construction operation and potential hazards of this type of machine All wiring disconnects and fuses should be installed by qualified elec trical te
44. ng agents or chemicals which can damage the belt Trouble shooting If the band conveyor does not start The conveyor belt motor has an overload circuit breaker F3 in the distribution cabinet which trips if you jam or overload the conveyor belt This is indicated in the window A which then shows an 0 To reset press the reset button B Also check the wiring diagram in Section 9 additions and modifications can occur Accessories 11 7 Spare Parts for the Band 11 8 Accessories Art no 3 030648 3 030650 3 030652 2 030649 2 030651 2 030653 2 030692 2 030680 2 022657 2 030693 2 030681 2 023510 4 020496 2 022654 2 023508 2 023956 2 023957 2 030694 2 030687 2 022658 4 007550 2 030695 2 030688 2 022659 950412 950411 940306 940044 940057 940005 Description Band conveyor B200 CC2700 Band conveyor B350 CC2700 Band conveyor B450 CC2700 Band conveyor Band conveyor Band conveyor Bracket wheel Bracket wheel Bracket wheel Bracket wheel Bracket wheel Bracket wheel Shaft Bracket upper left F ste upper right Leg left Leg right Bracket wheel rear Bracket wheel rear Bracket wheel rear Slewing brack Stirrup leg Stirrup leg Stirrup leg Wheel fixed Wheel turnable Screw Screw Screw Socketscrew Conveyor NO NONNEN Art no 940059 940015 940317 940155 940031 940162 950061 950267 911006 Art no 3 030689 3 030690 3 030691 2 03064
45. ng diagram in Section 9 supplements and deviations may be applicable ie O CD fab fev G DU s 0 CD e 5 O D Operation and Daily Maintenance 6 7 6 8 Operation and daily maintenance SECTION Service Changing the Knives 7 2 Removing the knives 7 2 Installing the Knives 7 3 Sharpening Knives Granulators with Open Cutter 7 6 Transmission erre hk 7 8 V Belts Inspection and Adjustment 7 8 Ede nennen nee 7 10 Cutter Pulley Motor Pulley 7 11 Service I 7 1 7 2 Service gt gt Service All service must be carried out by trained personnel in order to avoid personal injury or damage to the machine Changing the knives Removing the knives Check the screen for wear when the knives are changed Change the screen when the holes begin to be pear shaped Be careful when handling the knives they are sharp and can cause personal injury Use protective gloves Each time the knives are changed the knife fastening screws must be replaced by new ones Changing the knives A B Open the hopper and any door Remove the granule bin then fold the screen box down and lift it out see Section 5 3 Removing the rotating knives 1 Remove the screws A and washers B 2 each per knife The knives are now loose 2 Lift out the rotating knives 3 Clean the s
46. od o de z Wiring Diagram 9 2 Current sensing relay 0 3 Connection gs ennen 9 4 Example sind FRE s gu k s RR Q S ER Red 9 5 Wiring Diagram 9 1 9 2 Wiring Diagram Wiring diagram Never change or modify the basic electrical settings of the granulator without first obtaining permission from Conalr If the granulator settings are changed p the machine can be seriously dam aged All Warranties and Conair s Product Liability will be void if the basic settings of the granulator are changed All maintenance and serv ice work must be done by trained and competent personnel Electrical installation must only be done by a competent electrician The distribution box of the granulator is located on the right low down CHS Noise Encapsulated Machine Motor overload circuit breaker F1 T rrr VET d OER rrEP ETER x dd FR jat ALU ALUN E rr Bees me 7 l ts L MED HELD ALTE i KE ee es gr OT vd T hd c kv iii bans i CHS Noise Encapsulated Machine with Conveyor p Blower overload circuit breaker F2 Motor overload circuit breaker F1 Current Sensing Relay The granulator can be equipped with an optional current sensing relay to control the feed equipment The current sensing relay detects the mill motor current consumption and can temporarily stop accessories such as conveyors roller feeders etc to avoid putting further material into the hopp
47. on box which trips if you jam or over load the motor This is indicated in the window A which shows 0 Reset press the Reset button B Check that there is no material left in the granulator before restarting Granulator with blower CHS series machine with extraction fan Check the blower overload circuit breaker The granulator will not start if the blower does not start The blower motor has an overload circuit breaker F2 in the distribution box which trips if you jam or overload the blower This is indicated in the window A which shows 0 Reset press the Reset button B Check that there is no material left in the granulator before restarting Granulator with conveyor belt if the conveyor belt does not start check the conveyor belt overload circuit breaker The conveyor belt motor has an overload circuit breaker F3 in the distribution box which trips if you jam or overload the conveyor belt This is indicated in the window A which shows 0 Reset press the Reset button B Check that there is no material left on the band before re starting Check the granulator knives and knife tolerance If the granulator knives are blunt and unsharpened or if the knife clearance is incorrect this can result in stoppage The granulator motor overload circuit breaker will trip Check the knives Sharpen or replace the knives or adjust the knife clearance see next Section Check also the wiri
48. ort pipes blower and cyclone Re install after cleaning Install the blue screws Install the screen in the screen box Lift up the screen box and and tighten the star knobs to stop Install the granule bin Gl Pa G N Install the extraction pipe Alt CHS sertes machine with extraction fan do up the quick coupling on the outlet pipe stub Close the door Close the hopper Check and make sure that no granulate remains on the mating flanges or surfaces Open and make sure that the tipping catch falls into the cutout Lock the hopper with the star knobs tighten the knobs properly to stop JD Operation and Daily Maintenance 6 5 S Ke CD ab ie gt J D Ss D CD jab ap CD 9 Fault Finding The granulator does not start 6 6 Operation and Daily Maintenance Check that the emergency stop is not activated Reset by turning the button s in the direction of the arrow counterclockwise Check that the hopper is properly closed The granulator will not start if the hopper not is properly closed Tighten the star knobs properly to stop Check that the screen box is properly closed The granulator will not start if the screen box not is properly closed Tighten the star knobs properly to stop B Check the overload circuit breaker A for the motor hen ru om lt m The motor has an overload circuit breaker F1 in the distributi
49. r Bracket cover rear Border Border Border Border List Socket cap screw Lock door lock Hinge Rivet Nut blind rivet Nut blind rivet Socket cap screw M5 Socket cap screw M8 List List Socket cap screw M6 Rivet 8 17 Enclosure Body NN FN N NN FN K PNM FN K 9 M FN K 1 29542 2 29582 940213 940647 991567 950269 950321 4 30274 940027 970195 970218 970141 970148 1 29539 1 29540 1 29541 1 46145 950148 950147 940051 940024 940155 940037 4 30076 940104 2 44514 Je eee od se L Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 Cover transmission Lid Socket cap screw Torx screw Lock door lock Nut blind fastening Nut blind fastening Stop door Nut M6 Noise absorber List List List Bottom plate Bottom plate Bottom plate Bottom plate Wheel fixed Wheel foot brake Socket cap screw Nut Washer Socket cap screw Distance Socket cap screw Push button mounting bracket Spare Parts List 8 15 8 16 Spare Parts List RRD an 911002 911003 911004 911005 940076 940611 940267 Description Granulator CHS 810 Granulator CHS 814 Granulator CHS 819 Granulator CHS 824 Switch Breaking key Breaking key Cover washer Socket screw Socket screw Nut SECTION Wiring Diagram de
50. r Pulley Motor Pulley The upper panel on the right hand side of the granulator must be removed to remove install the cutter or motor pulleys This makes the cutter and motor pulleys accessible Removal Cutter Pulley The pulley is mounted with a compres sion bush Undo all screws a few turns 8 pcs Remove two screws Put a drop of oil into the extractor hole A and insert the two screws Tighten the screws using progressive increased torque until the compressic bush comes away from the shaft Lift off the cutter pulley complete with the compression bush from the shaft Motor Pulley Undo the socket cap screw on the pulley Remove the pulley with a puller Installing Motor Pulley Lift the pulley onto the motor shaft make sure that the key fits Tighten the pulley with the socket cap screws on the shaft 88 51b ft 120 Nm Cutter Pulley The pulley is fitted with a compression bush Clean and de rease the cutter pulley Oil the cutter shaft Oil the screws and fit the compression bush lightly on the pulley Lift the pulley on to the cutter shaft Make sure that the pulleys line up Tighten the screws in the compression bush Tighten the screws alternately with the same torque progressively increasing the torque to 14 81b ft 20 Nm Tap the compression bush between the shaft and the screws Use a block of wood or plastic Tighten the pulley with the comp
51. rawings for information on special considerations Appendix A 1 A 2 Appendix Equipment Guarantee Conair guarantees the machinery and equipment on this order for a period as defined in the quotation from date of shipment against defects in material and workmanship under the normal use and service for which it was recommended except for parts that are typically replaced after normal usage such as filters liner plates etc Conair s guarantee is limited to replacing at our option the part or parts determined by us to be defective after examination The customer assumes the cost of transportation of the part or parts to and from the factory Performance Warranty Conair warrants that this equipment will perform at or above the ratings stated in specific quotations covering the equipment or as detailed in engineering specifica tions provided the equipment is applied installed operated and maintained in the recommended manner as outlined in our quotation or specifications Should performance not meet warranted levels Conair at its discretion will exercise one of the following options Inspect the equipment and perform alterations or adjustments to satisfy performance claims Charges for such inspections and corrections will be waived unless failure to meet warranty is due to misapplication improper installation poor maintenance practices or improper operation e Replace the original equipment with other Conair equ
52. ression bush Tighten the screws with alternating increased torque to 29 51b ft 40 Nm Service 7 11 7 12 Service SECTION ep O ab CD U a 09 et C3 ee et Spare Parts List Cutting Chamber _ _ 8 3 Staggered Rotor _ 8 4 Open Rotor EEE EE Wd 8 5 Knives ee Be ee 8 6 Knives Open Rotor 8 6 Transmission EEE 8 7 SEN eas RER P A n 8 8 Screen BOX EE N EG NT ENE es 8 8 Outfeed Granule Bin Manual aaa 8 9 Outfeed Vaccum Suction Blower Fel FN wa eke Baw re 8 10 Hopper vere 8 11 Hopper Noise encapsulated machine with extraction fan 8 12 Hopper Device 00084 8 13 Sound Cabin 4242864684 eee bd a ke 8 14 Enclosure Body 048 8 15 Safety N EE ET SERE FR 8 16 Spare Parts List 8 1 8 2 Spare Parts List Spare Parts List Ordering Spare Parts Only use spare parts from Conair when replacing machine parts Orders should go to the representative in the country where the machine was purchased When ordering the following should be specified Machine designation as specified on the machine plate Serial number as specified on the machine plate Part number as specified in the spare parts list Quantity as specified in this spare parts list Cutting Chamber 3 029705 3 030254 3 029706 3 030255 3 029707 3 030256 3
53. roughput will vary according to size shape thickness and properties of the material to be cut as well as the desired size of the granulate Consult Conair for a material test or help determining the correct granulator model for your application T Noise level will vary according to material type being processed and the granulator configuration These ranges are based on tests using SPI standards STANDARD STAGGERED ROTOR with disposable cassette knives Specifications may change without notice Check with a Conair representative for the most current information OPTIONS MOTOR OPTIONS standard o optional e Discharge manual vacuum CHS 810 CHS 814 CHS 819 CHS 824 standard blower Hardened cutter housing N A N A N A e Third bed knife OPTIONAL OPEN ROTOR 3 blade open rotor with scissor cutting slant knives e High RPM 512 RPM motor 2 2 Technical Specifications TPGS019 0603 SECTION Function Description General vn n 3 2 5 D Safety System 3 4 2 Function Description 3 1 3 2 Function Description Function Description General The granulator is designed for grinding plastic waste to for recycling H The plastic waste should be free from metal parts and contamination before granulating The granulator is controlled by start stop controls on a control panel Open cutter The plastics waste is feed into the hopper A and falls down in
54. to the cutter hous ing where rotating knives B cut the plastics waste against fixed knives C to granulate A perforated screen D determines the size of the granulate The screen is located in the lower section of the cutting chamber and can easily be changed to give the desired granulate size The granulate passes the screen and falls down through the outlet chute granule bin E to the outlet pipe F for onwards transport Granulators with an extraction fan are equipped with an extraction blower G which sucks the granulate out to a cyclone H for separation of air On granulator models with a conveyor the hopper is equipped with a conveyor belt The conveyor can be equipped with a metal detector After this the granulate is ready for re use in the production machine or to be transported to a container for later use The granulator is easy to clean with a folding hopper and also good accessibility for maintenance Knives on the staggered rotor are disposable and should be replaced when necessary The rotating knives on an open rotor can be re sharp ened Grinding is done in a special grinding jig The jig is not included when the granulator is delivered but is a very practical accessory Function Description 3 3 3 4 Safety System The granulator has a safety system to prevent access to dangerous components during operation The granulator has knives that rotate at high speed The granulator is therefore equ
55. urfaces where the knives were located Removing the fixed Knives 4 Undo the socket cap screws C on the front knife support rule D S NOTE Hold the fixed knife and support rule before removing the last screw 5 Lift out the fixed knife together with the support rule 6 Clean the knife location 7 Put the support rule back loosely 8 Undo and remove the socket cap screws E on the rear knife support rule F amp S NOTE Hold the fixed knife and support rule before removing the last screw 9 Lift out the fixed knife together with the support rule 10 Clean the knife location 11 Put the support rule back loosely Installing the Knives The knife attachments for both the fixed and rotating knives must be carefully cleaned First install the rear fixed knife 1 Install the rear fixed knife on the knife attachment 2 Screw in the socket cap screws E so that the support rule F lightly supports the knife 3 Press the knife firmly into the knife attachment to bed it down S NOTE The screws in the rear of the knife attachment are bonded in place QD NOTE The knife has a fixed position and no adjustment may be done 4 Tighten screws E with alternating tightening torque to 29 51b ft 40 Nm Install the rotating knives NOTE When the rotating knives are installed in a granulator with open cutter the knives must always be pre set before installation Pre setting of knives for a granulator w
56. with open cutter The knives are pre set on a jig The jig is not included when the granulator is delivered but is a very practical accessory Setting Up the Knives amp NOTE The knives must be sharpened before pre setting When the machine is delivered the jig is calibrated against the set screws welded solid in the granulator cutter The jig gives the correct clearance of 0 008 0 012 in 0 20 0 30 mm Screw the adjustment screws on a rotating knife in somewhat Put knife in the Jig with the edge downwards Put an 0 008in 0 20 mm feeler gauge between the adjustment screws and the rear of the jig Unscrew the adjustment screws until the feeler gauge begins to bind gt ap R cn m O s cD de The pre setting is now completed and the knife can be installed in the cutter Installation of Pre Set Knives Q NOTE Each time the knives are changed the fastening screws must be replaced by new ones Install one pair of knives at a time Clean the knife attachments Install one patr of knives Install the attachment screws with washers loosely Adjust the pair of knives against the outer edges of the cutter housing Accessories 11 3 amp NOTE The knives must butt up against the rings on the outer edges of the cutter housing Make sure that the knives butt up against the rear of the knife attachment Tighten the fastening screws tightening torque 16
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